WO2019015406A1 - System dedicated for heat dissipation of server - Google Patents

System dedicated for heat dissipation of server Download PDF

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Publication number
WO2019015406A1
WO2019015406A1 PCT/CN2018/089435 CN2018089435W WO2019015406A1 WO 2019015406 A1 WO2019015406 A1 WO 2019015406A1 CN 2018089435 W CN2018089435 W CN 2018089435W WO 2019015406 A1 WO2019015406 A1 WO 2019015406A1
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WIPO (PCT)
Prior art keywords
heat
unit
server
outdoor
cold
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PCT/CN2018/089435
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French (fr)
Chinese (zh)
Inventor
朱建斌
王丁会
严峰
王建波
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四川斯普信信息技术有限公司
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Publication of WO2019015406A1 publication Critical patent/WO2019015406A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20718Forced ventilation of a gaseous coolant
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/208Liquid cooling with phase change
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/208Liquid cooling with phase change
    • H05K7/20827Liquid cooling with phase change within rooms for removing heat from cabinets, e.g. air conditioning devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20836Thermal management, e.g. server temperature control

Definitions

  • the present invention relates to the technical field of data center equipment environment control, and in particular, to a system dedicated to heat dissipation of a server.
  • the main heat dissipating component in the server is the central processing unit CPU, which dissipates about 80% of the total heat dissipation of the server.
  • the remaining 20% is the cooling of the components in the server after removing the CPU, and the existing cooling of the data center.
  • the method is usually to cool the environment and then re-cool the equipment.
  • the temperature requirements of Class A and Class B in the GB50174-2008 "Design Specification for Electronic Information System Room" are 23 °C ⁇ 1 °C, because the heating points in the equipment room are not evenly arranged.
  • the traditional cooling method can only cause the ambient temperature in the equipment room to drop, and the equipment itself does not form effective cooling, but the temperature of the equipment itself has not decreased or the speed of the decline is too Slow, still can not keep up with the heating rate of the device heating, resulting in energy loss and cooling effect, resulting in high local hot spot temperature, and did not reduce PUE.
  • the technical problem to be solved by the present invention is that the existing cooling method consumes a large amount of energy without lowering the temperature of the device itself, and the cooling effect is poor, and the purpose thereof is to provide a system dedicated to heat dissipation of the server, which system will naturally cool the wind and the wind.
  • the combination of cooling technology of cold and cold water units uses a heat pipe radiator close to the heat source to cool the server.
  • the server-level cooling solution can effectively reduce the PUE and improve the energy efficiency utilization. It can effectively solve the problems of local hot spots caused by unreasonable airflow organization of precision air conditioning units; at the same time, it can effectively improve the space utilization of the equipment room, and can arrange more cabinets and servers, which can effectively improve the economic benefits and the effect of land saving.
  • a system dedicated to dissipating heat from a server comprising an outdoor natural cooling unit and an outdoor mechanical refrigeration unit, wherein the outdoor natural cooling unit and the outdoor mechanical refrigeration unit are sequentially connected with a voltage stabilizing unit, a pump unit, and a cold distribution heat exchange unit.
  • the unit and the cold quantity distribution heat exchange unit are respectively connected with the corresponding outdoor natural cooling unit and the outdoor mechanical refrigeration unit and respectively constitute a loop; and further comprise a server backplane heat pipe heat dissipation unit, the server back plate heat pipe heat dissipation unit and the cold quantity distribution heat exchange Gravity heat pipes are arranged between the units, and the gravity heat pipes are simultaneously connected with the heat transfer unit of the server back plate and all the heat distribution heat exchange units, and the gravity heat pipes respectively contact the heat dissipation ports of the server and absorb and transfer the heat generated by the server to Cooling capacity distribution heat exchange unit.
  • This method can reduce the temperature in the equipment room, but consumes more energy, and does not cool down the heating point.
  • the temperature of the local heating point is always high, and also occupies the space in the machine room.
  • the space utilization rate of the equipment room is low.
  • Another way is to concentrate the cooling water on the cabinet through water cooling, and through the cabinet backplane. Heat dissipation to achieve heat dissipation to the server. However, since the server needs to be installed at a certain distance from the cabinet backplane, the heat in the server can be blown out by the fan. This causes the cabinet to actually cool the air blown from the server port.
  • the cooling efficiency is high and the equipment is not damaged.
  • the natural cold source and air cooling are adopted outside the equipment room.
  • the chiller cooling technology combines to achieve equipment-level heat dissipation, without water entering the equipment and causing equipment damage.
  • each server is cooled correspondingly, it can be cooled for each server, that is, according to whether the server works or not, and the entire cabinet is not cooled, thereby improving the accuracy of cooling and reducing the accuracy.
  • Energy consumption The precision air conditioner can be completely replaced, and through the reasonable organization of the airflow, the server-level cooling solution can be used to effectively reduce the PUE and improve the energy efficiency utilization. On the other hand, it can effectively solve the unreasonable airflow organization of the precision air conditioning unit.
  • the space utilization of the equipment room can be effectively improved, and more cabinets and servers can be arranged, thereby effectively improving the economic efficiency and the effect of saving land.
  • the heat dissipation of the components other than the CPU in the server is achieved by air conditioning of the heat pipe of the server backplane.
  • the safe and reliable operation of the equipment room can be ensured, and the natural cooling can be fully utilized, which greatly reduces the heat dissipation of the equipment room, saves the operating cost of the equipment room, and has low failure rate and maintenance. simple.
  • the server backplane heat pipe cooling unit includes a plurality of server backplane heat pipe evaporators, and each server backplane heat pipe evaporator is disposed corresponding to the heat dissipation port of each server and connected to the gravity heat pipe.
  • the outdoor mechanical refrigeration unit and the outdoor natural cooling unit jointly assist the heat dissipation of the server, and adopt a two-stage heat exchange system. Under the action of the pump unit, the outdoor natural cooling unit and the outdoor mechanical refrigeration unit will heat the heat exchanger of the server back plate heat pipe.
  • the heat generated in the unit is carried into the natural environment, which is the first-stage cyclic process; other devices other than the server CPU chip generate heat through the heat pipe unit of the server backplane, and are transferred to the server backplane heat pipe under the efficient heat transfer of the gravity heat pipe.
  • the cold distribution heat exchanger which is the second stage of the cycle.
  • the heat pipe of the server backplane takes heat from other parts of the server out of the equipment room to assist heat dissipation to the heat transfer of the heat pipe of the server backplane.
  • the circulating water is cooled by the outdoor cooling device; the outdoor cooling unit is a natural cooling unit or a chiller. According to the working conditions of the ambient temperature, the two valves can be switched and used together to further apply the natural cold source to achieve energy saving; the outdoor natural cooling unit, the air-cooled chiller unit and the pump unit can be controlled by the frequency conversion technology.
  • the return water temperature ensures the safety of the system.
  • the fan of the heat pipe cooling system of the server backplane is stepless DC variable speed, which automatically adjusts the speed and automatically adjusts the heat dissipation.
  • the heat pipe unit of the server backplane may form a small amount of condensed water. Therefore, a condensate water collecting tray and a condensate drain pipe are disposed at the bottom of the heat pipe evaporator of the server backboard.
  • the condensate drain pipe communicates with the condensate water trap to collect and discharge the condensed water; to prevent accidents, a water leakage sensor is arranged under the heat pipe evaporator of the server back plate to realize the positioning alarm detection.
  • the circuit of the outdoor natural cooling unit and the circuit of the outdoor mechanical refrigeration unit are provided with a water distribution bypass valve of the cold distribution heat exchanger and a water inlet bypass valve of the cold distribution heat exchanger, and the cold distribution heat exchanger
  • the water inlet bypass valve and the cold distribution heat exchanger inlet bypass valve are simultaneously connected to the circuit in which the outdoor natural cooling unit is located and the circuit in which the outdoor mechanical refrigeration unit is located.
  • the cold distribution heat exchange unit is disposed between the outlet water distribution valve of the cold distribution heat exchanger and the inlet of the cold water distribution heat exchanger inlet bypass valve and the circuit.
  • the cold water distribution heat exchanger outlet bypass valve and the cold distribution heat exchanger inlet bypass valve regulate the water inlet and outlet water to ensure the normal operation of the cold distribution heat exchanger, the natural cooling unit and the mechanical refrigeration unit.
  • the working load of the mechanical refrigeration unit or the number of work stations, running the natural cooling unit, adjusting the valve and the heat exchanger can adjust between the two
  • the proportion of cold load is distributed, the data center is cooled by natural cooling unit as much as possible, and the utilization of natural cold source is improved.
  • the variable temperature fan or variable frequency water pump can be used to achieve reasonable control of the supply and return water temperature. .
  • the mechanical refrigeration unit can adopt the chiller or the unit mechanical refrigeration condenser, which can respectively provide the cooling load and the unit type to provide the cooling load;
  • the natural cooling unit adopts the air-cooled heat exchange device, which can be the air-cooled heat exchanger. It can be a cooling tower, and its power consumption unit only has an inverter fan, which can efficiently provide cooling capacity by directly utilizing a lower ambient temperature.
  • the cold-distribution heat exchange unit is preferably a plate heat exchanger or a shell-and-tube heat exchanger, and adopts a redundant structure which is mutually backup, and can be switched and used by the valve. Effectively improve the uniformity and safety of system cooling. These devices are available and can be purchased directly on the market.
  • pressure sensors, flow sensors and temperature sensors are also provided, and the pressure sensor, the flow sensor and the temperature sensor are connected to the pipeline, and are arranged between the voltage stabilizing unit and the pump unit as needed. Between the cold distribution heat exchange unit and the outdoor natural cooling unit, between the cold distribution heat exchange unit and the outdoor mechanical refrigeration unit, set to the corresponding position as needed.
  • the chilled water in the heat exchanger of the heat transfer of the heat pipe of the server backplane does not enter the machine room, thereby eliminating the danger of water entering the machine room or even equipment.
  • the cooling system redundancy scheme including the heat pipe cooling unit of the server backplane, has also considered the redundancy of heat dissipation, and can complete the total cooling capacity of the heat pipe cooling unit stage; the cooling capacity heat exchanger unit realizes redundancy and can Complete the cold supply of the cold distribution heat transfer stage.
  • the present invention has the following advantages and beneficial effects:
  • the heat dissipation unit of the server backplane efficiently takes away the heat generated by other components other than the server CPU chip, thereby achieving server-level heat dissipation and changing the original cold environment and post-cooling equipment.
  • the outdoor natural cooling unit and the outdoor mechanical refrigeration unit using the outdoor natural cooling source can form two closed systems independently of the heat pipe unit of the server backplane, thereby achieving efficient data center. Cooling and cooling;
  • the outdoor mechanical refrigeration unit of the heat pipe auxiliary cooling system of the server backboard can also make full use of the outdoor natural cold source according to the outdoor ambient temperature to minimize the energy consumption;
  • the heat dissipation of the single server can be increased to 2-3KW (the heat dissipation of the single cabinet can be increased to 25-40KW), effectively improving the data center.
  • Space utilization efficiency more servers can be deployed, effectively improving economic efficiency and achieving energy saving purposes;
  • Server-level environment management can be achieved by setting up the system in the data center.
  • Figure 1 is a schematic structural view of the present invention
  • Figure 2 is a plan view of Figure 1.
  • 1-Outdoor natural cooling unit 1-1-natural air-cooled heat exchanger, 1-2-pressure gauge, 1-3-butterfly valve, 1-4-temperature gauge, 1-5-flow switch, 2-outdoor mechanical refrigeration Unit, 2-1-outdoor air-cooled chiller, 2-2-connected hose, 3-regulator unit, 4-pressure sensor, 5-temperature sensor, 6-mechanical refrigeration pump unit, 6-1-mechanical refrigeration Centrifugal pump, 6-2-Y filter, 6-3-check valve, 7-natural cooling pump unit, 7-1-natural cooling centrifugal pump, 8-cooling heat exchanger one, 9-include Server backplane heat pipe cooling unit, 9-1-server backplane heat pipe evaporator, 9-2-server backplane heat pipe shut-off valve, 10-cooling heat exchanger 2, 11-natural cooling unit inlet valve, 12- Cooling water distribution heat exchanger outlet valve two, 13-cold distribution heat exchanger outlet bypass valve, 14-cooling heat exchanger outlet valve one, 15-cooling heat exchanger inlet valve two, 16- Cold distribution heat exchanger inlet
  • a system dedicated to dissipating heat from a server includes an outdoor natural cooling unit 1 and an outdoor mechanical refrigeration unit 2 , and the outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 are respectively connected with a voltage stabilizing unit 3 .
  • a pump unit and a cold distribution heat exchange unit and the cold distribution heat exchange unit is respectively connected to the corresponding outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 and respectively constitutes a loop; and further includes a server backplane heat pipe heat dissipation unit 9, A gravity heat pipe is disposed between the heat pipe heat dissipation unit 9 and the cold heat distribution unit of the server back plate, and the gravity heat pipe is simultaneously connected with the heat pipe heat dissipation unit 9 of the server back plate and all the cold heat distribution units, and the gravity heat pipe and the server respectively The vent contacts contact and transfer heat generated by the server to the cold distribution heat exchange unit.
  • the pump unit and the cold distribution heat exchange unit connected to the outdoor natural cooling unit 1 are respectively named as a natural cooling pump unit 7 and a cold distribution heat exchanger 2, which are connected to the outdoor mechanical refrigeration unit 2.
  • the pump unit and the cold distribution heat exchange unit are respectively named as a mechanical refrigeration pump unit 6 and a cold distribution heat exchanger 8 .
  • the outdoor natural cooling unit 1 includes a pressure gauge 1-2, a connecting hose 2-2, a natural air-cooled heat exchanger 1-1, a thermometer 1-4, a flow switch 1-5, and a butterfly valve 1-3, a natural cooling pump.
  • the group unit 7 includes a natural cooling centrifugal water pump 7-1, a Y-type filter 6-2, and a check valve 6-3.
  • the outdoor mechanical refrigeration unit 2 includes an outdoor air-cooled chiller 2-1, a connecting hose 2-2, and a pressure.
  • the outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 adopt a parallel cooling and cooling dual system. In this system, the outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 are relatively independent from each other.
  • the pipeline of the outdoor natural cooling unit 1 is further provided with a pressure sensor 4, a temperature sensor 5, a natural cooling centrifugal water pump outlet valve 18, a cold distribution heat exchanger inlet valve 2, and a cold distribution heat exchanger outlet valve 2,
  • the natural cooling unit inlet valve 11, the outdoor mechanical refrigeration unit 2 is also provided with a mechanical refrigeration centrifugal water pump outlet valve 19, a cold distribution heat exchanger inlet valve 17, and a cold distribution heat exchanger outlet valve 14.
  • the mechanical refrigeration unit inlet valve 20, the circuit in which the outdoor natural cooling unit 1 is located and the circuit in which the outdoor mechanical refrigeration unit 2 is located are simultaneously provided with a cold water distribution heat exchanger outlet bypass valve 13 and a cold distribution heat exchanger inlet water.
  • the bypass valve 16 and the cold distribution heat exchanger outlet bypass valve 13 and the cold distribution heat exchanger inlet bypass valve 16 are simultaneously connected to the circuit in which the outdoor natural cooling unit 1 is located and the circuit in which the outdoor mechanical refrigeration unit 2 is located. At the same time, it is preferable to set the cold distribution heat exchange unit between the cold water distribution heat exchanger outlet water bypass valve 13 and the cold distribution heat exchanger inlet bypass valve 16 and the circuit connection portion, and the cold distribution is exchanged. Heater water bypass valve 13 and Dispensing an amount of the heat exchanger inlet duct and two bypass valves 16 are in communication.
  • the outdoor natural cooling unit 1 is operated by the natural cooling pump unit 7, and the cooling water is brought into the cold distribution heat exchanger 2 by cooling in the natural air-cooling heat exchanger 1-1, and is cooled by heat exchange.
  • the water absorbs heat, and under the action of the natural cooling pump unit 7, the cooling water is brought back to the natural air-cooling heat exchanger 1-1 to cool the cooling water.
  • the heat is directly expanded by the compressor, and the refrigerant phase change in the outdoor mechanical refrigeration unit 2 removes heat from the mechanical refrigeration unit, and the cold amount is carried to the cold distribution heat exchange.
  • the cold amount is carried to the cold distribution heat exchange.
  • the chilled water provided by the chiller is used for heat exchange through the cold distribution heat exchanger-8; during the transitional season and winter, the water distribution bypass valve 13 and the cold distribution heat exchanger are connected to the water by adjusting the cooling capacity distribution heat exchanger
  • the valve 16 can fully utilize the cooling water provided by the natural cooling unit as a supplemental cold source for the chilled water of the chiller, and take away 8 heats through the cold-distribution heat exchanger to fully utilize the natural environment cold source and greatly reduce the mechanical refrigeration. Power consumption, effectively improve the PUE value of the data center, improve energy utilization efficiency, which is the first cycle of mechanical refrigeration.
  • the server backplane heat pipe heat dissipation unit 9 includes a plurality of server backplane heat pipe evaporators 9-1, and each server backplane heat pipe evaporator 9-1 is disposed corresponding to the heat dissipation port of each server and connected with the gravity heat pipe, and the server backplane
  • the heat pipe evaporator 9-1 transfers the heat other than the server CPU chip component to the cold heat distribution heat exchanger 8 and the cold heat distribution heat exchanger 2 in the high efficiency heat transfer of the gravity heat pipe, which is the second stage. The cycle process.
  • FIG. 2 it is a schematic view of the server cooling system.
  • the cooling capacity heat exchanger 8 and the cooling heat exchanger 2 are all located outside the machine room, and can be used outdoors.
  • the mechanical refrigeration unit 2 corresponds to a cold heat distribution heat exchanger 8 and a server back plate heat pipe evaporator 9-1
  • the outdoor natural air cooling unit 1 corresponds to a cold heat distribution heat exchanger 2 10 and a server back plate heat pipe evaporator 9-1.
  • Two sets of cold-distribution heat exchangers form two systems that are relatively independent of each other, which improves the cooling load utilization efficiency and enables the heat dissipated by the server to be rapidly cooled.
  • the bottom of the server backplane heat pipe evaporator 9-1 is provided with a condensate water collecting tray 9-7 and a condensed water drain pipe 9-8, and the condensed water drain pipe 9-8 is connected with the condensed water water collecting plate 9-7 at the server.
  • a water leakage sensor is disposed below the back plate heat pipe evaporator 9-1.
  • the heat pipe unit of the server backplane is disposed on the backplane of the server, and the remaining heat of the micro heat pipe is efficiently discharged.
  • the server backplane heat pipe cooling unit directly dissipates heat generated by components other than the server CPU chip by setting a server backplane heat pipe radiator circulation fan, thereby effectively improving heat exchange efficiency. According to the different implementation methods of the system, the system ensures the safety of the system and the stability of the system operation by setting related instruments and related pressure storage equipment.

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  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

Disclosed is a system dedicated for heat dissipation of a server. An outdoor natural cooling unit and an outdoor mechanical refrigerating unit are sequentially connected to a voltage stabilizing unit, a pump set unit and a refrigerating capacity distributing and heat-exchange unit. The refrigerating capacity distributing and heat-exchange unit is connected to the outdoor natural cooling unit and the outdoor mechanical refrigerating unit to separately form a loop. A gravity heat pipe is provided between a server backplane heat pipe radiating unit and the refrigerating capacity distributing and heat-exchange unit. The gravity heat pipe is connected to the server backplane heat pipe radiating unit and the refrigerating capacity distributing and heat-exchange unit. The system combines a natural cold source with the air-cooled water chiller unit cooling technology, so that the server is cooled by a heat pipe radiator near a heat source. By utilizing a server-oriented heat dissipation solution, the PUE is reduced and the energy efficiency utilization rate is improved. The problem of local hot spots due to unreasonable air distribution of a precise air conditioning unit can be solved. The space utilization rate of a machine room is improved and more cabinets and servers can be arranged in the machine room. Therefore, the economic benefit can be effectively improved and the space-saving effect is better.

Description

一种专用于对服务器进行散热的系统A system dedicated to cooling a server 技术领域Technical field
本发明涉及数据中心机房环境控制技术领域,具体涉及一种专用于对服务器进行散热的系统。The present invention relates to the technical field of data center equipment environment control, and in particular, to a system dedicated to heat dissipation of a server.
背景技术Background technique
我国数据中心发展迅猛,总量已超过40万个,年耗电量超过全社会用电量的1.5%,预计数据中心能耗每年将相当于三峡电站一年的发电量,其中大多数数据中心的PUE仍普遍大于2.2,与国际先进水平相比有较大差距。数据中心IT设备需要全天候进行冷却,通常机房内采用精密空调进行制冷,从而保证数据中心的环境控制要求。数据中心空调机组耗能占到了机房总耗能的35%-45%,仅次于数据中心IT设备的能耗,造成数据中心PUE值较高,能效利用率低。实际运行时,服务器中的主要散热部件为中央处理器CPU,其散热量约占服务器总散热量的80%,剩余的20%为服务器中除去CPU后的部件散热,而数据中心现有的冷却方式通常为先冷却环境再冷却设备,如GB50174-2008《电子信息系统机房设计规范》中所述A、B类机房要求环境温度23℃±1℃,由于机房中的发热点并不是均匀布置在机房内,而是主要集中与设备以及芯片中,传统的冷却方式只能造成了机房内环境温度下降,对于设备本身并未形成有效的冷却,而设备本身的温度却未下降或者下降的速度太慢,还赶不上设备发热的升温速度,造成能源损耗并且达不到冷却效果,造成局部热点温度高,并没有降低PUE。China's data center is developing rapidly, with a total of more than 400,000. The annual electricity consumption exceeds 1.5% of the total electricity consumption of the whole society. It is estimated that the data center energy consumption will be equivalent to one year's power generation of the Three Gorges Power Station, most of which are data centers. The PUE is still generally greater than 2.2, which is a big gap compared with the international advanced level. Data center IT equipment needs to be cooled around the clock. Usually, precision air conditioners are used for cooling in the equipment room to ensure the environmental control requirements of the data center. The energy consumption of data center air conditioning units accounts for 35%-45% of the total energy consumption of the equipment room, second only to the energy consumption of IT equipment in the data center, resulting in higher data center PUE and low energy efficiency. In actual operation, the main heat dissipating component in the server is the central processing unit CPU, which dissipates about 80% of the total heat dissipation of the server. The remaining 20% is the cooling of the components in the server after removing the CPU, and the existing cooling of the data center. The method is usually to cool the environment and then re-cool the equipment. For example, the temperature requirements of Class A and Class B in the GB50174-2008 "Design Specification for Electronic Information System Room" are 23 °C ± 1 °C, because the heating points in the equipment room are not evenly arranged. In the equipment room, but mainly in the equipment and chips, the traditional cooling method can only cause the ambient temperature in the equipment room to drop, and the equipment itself does not form effective cooling, but the temperature of the equipment itself has not decreased or the speed of the decline is too Slow, still can not keep up with the heating rate of the device heating, resulting in energy loss and cooling effect, resulting in high local hot spot temperature, and did not reduce PUE.
目前有一种冷却方式,是将冷却水集中到机柜上,通过对机柜背板进行散热来实现对服务器的散热,但是由于服务器安装时都需要和机柜背板保持一定的距离,使得服务器内的热量能够被风扇吹出,这就导致机柜实际是对服务器口吹出的风冷却,其冷却效率低,而且这种冷却方式都是铺满整个背板,对机柜中的所有服务器进行冷却,而机柜中并不是满置服务器,或者机柜中的服务器并不是同时工作,而机柜背板冷却的方式却无法识别这些现象,这就导致了能源的浪费。At present, there is a cooling method in which the cooling water is concentrated in the cabinet, and the heat dissipation to the server is achieved by dissipating heat from the cabinet backplane. However, since the server needs to be installed at a certain distance from the cabinet backplane, the heat in the server is made. Can be blown out by the fan, which causes the cabinet to actually cool the air blown from the server port, which has low cooling efficiency, and this cooling method is to cover the entire backplane and cool all the servers in the cabinet. The server is not full, or the servers in the cabinet are not working at the same time, but the way the cabinet backplane is cooled does not recognize these phenomena, which leads to waste of energy.
发明内容Summary of the invention
本发明所要解决的技术问题是现有冷却方式消耗大量能源却没有降低设备本身的温度,冷却效果差,其目的在于提供一种专用于对服务器进行散热的系统,该系统将自然冷源与风冷冷水机组冷却技术相结合,采用靠近热源的热管散热器对服务器进行冷却,通过气流合理的组织,利用面向服务器级的散热解决方案,一方面可有效降低PUE,提高能效利用率,另一方面可有效解决由于精密空调机组气流组织不合理造成局部热点等问题;同时有效提高机房空间利用率,可布置更多机柜及服务器,从而可有效提高经济效益及节地的效果。The technical problem to be solved by the present invention is that the existing cooling method consumes a large amount of energy without lowering the temperature of the device itself, and the cooling effect is poor, and the purpose thereof is to provide a system dedicated to heat dissipation of the server, which system will naturally cool the wind and the wind. The combination of cooling technology of cold and cold water units uses a heat pipe radiator close to the heat source to cool the server. Through the reasonable organization of the airflow, the server-level cooling solution can effectively reduce the PUE and improve the energy efficiency utilization. It can effectively solve the problems of local hot spots caused by unreasonable airflow organization of precision air conditioning units; at the same time, it can effectively improve the space utilization of the equipment room, and can arrange more cabinets and servers, which can effectively improve the economic benefits and the effect of land saving.
本发明通过下述技术方案实现:The invention is achieved by the following technical solutions:
一种专用于对服务器进行散热的系统,包括室外自然冷却单元和室外机械制冷单元,所述室外自然冷却单元和室外机械制冷单元均依次连接有稳压单元、泵组单元和冷量分配换热单元,冷量分配换热单元分别与对应的室外自然冷却单元和室外机械制冷单元连接并各自构成回路;还包括服务器背板热管散热单元,所述服务器背板热管散热单元和冷量分配换热单元之间均设置有重力热管,并且重力热管同时与服务器背板热管散热单元和所有的冷量分配换热单元连接,重力热管分别与服务器的散热口接触并将服务器产生的热量吸收并传递到冷量分配换热单元。目前对于机房中的冷却方式有两种,一是在机房内采用精密空调进行制冷,这种方式能够对机房内的温度进行一定的降低,但是消耗的能量多,而且并没有针对发热点进行降温,造成局部发热点的温度始终高,同时还占据了机房中的空间,机房的空间利用率低,另一种方式是通过水冷的方式,将冷却水集中到机柜上,通过对机柜背板进行散热来实现对服务器的散热,但是由于服务器安装时都需要和机柜背板保持一定的距离,使得服务器内的热量能够被风扇吹出,这就导致机柜实际是对服务器口吹出的风冷却,其冷却效率低,而且这种冷却方式都是铺满整个背板,对机柜中的所有服务器进行冷却,而机柜中并不是满置服务器,或者机柜中的服务器并不是同时工作,而机柜背板冷却的方式却无法识别这些现象,这就导致了能源的浪费。同时机房中都是带电运行的精密部件,水冷的方式一旦出现冷却水泄漏,将造成严重后果,同时由于管道壁面的温差,会有水蒸汽在外壁上凝结为水,水冷的方式使得整个冷却水管路对机房中的设备存在隐患,而本方案则是在机房中采用气冷和自然冷却方式直接对设备进行冷却,冷却效率高而且不会对设备造成伤害,机房外采用自然冷源与风冷冷水机组冷却技术相结合,实现设备级的散热,不会有水进入设备而造成设备损坏。而且由于是对应对每个服务器进行冷却,则其冷却时能够针对每个服务器进行,即根据服务器是否工作而进行对其冷却,不需对整个机柜进行冷却,提高了冷却的精确性,降低了能源消耗。对精密空调可以完全替代,并通过气流合理的组织,利用面向服务器级的散热解决方案,一方面可有效降低PUE,提高能效利用率,另一方面可有效解决由于精密空调机组气流组织不合理造成局部热点等问题;同时,通过空调机组的完全替代,有效提高机房空间利用率,可布置更多机柜及服务器,从而可有效提高经济效益及节地的效果。A system dedicated to dissipating heat from a server, comprising an outdoor natural cooling unit and an outdoor mechanical refrigeration unit, wherein the outdoor natural cooling unit and the outdoor mechanical refrigeration unit are sequentially connected with a voltage stabilizing unit, a pump unit, and a cold distribution heat exchange unit. The unit and the cold quantity distribution heat exchange unit are respectively connected with the corresponding outdoor natural cooling unit and the outdoor mechanical refrigeration unit and respectively constitute a loop; and further comprise a server backplane heat pipe heat dissipation unit, the server back plate heat pipe heat dissipation unit and the cold quantity distribution heat exchange Gravity heat pipes are arranged between the units, and the gravity heat pipes are simultaneously connected with the heat transfer unit of the server back plate and all the heat distribution heat exchange units, and the gravity heat pipes respectively contact the heat dissipation ports of the server and absorb and transfer the heat generated by the server to Cooling capacity distribution heat exchange unit. At present, there are two types of cooling methods in the equipment room. One is to use a precision air conditioner for cooling in the equipment room. This method can reduce the temperature in the equipment room, but consumes more energy, and does not cool down the heating point. The temperature of the local heating point is always high, and also occupies the space in the machine room. The space utilization rate of the equipment room is low. Another way is to concentrate the cooling water on the cabinet through water cooling, and through the cabinet backplane. Heat dissipation to achieve heat dissipation to the server. However, since the server needs to be installed at a certain distance from the cabinet backplane, the heat in the server can be blown out by the fan. This causes the cabinet to actually cool the air blown from the server port. Inefficient, and this cooling method is to cover the entire backplane, cooling all the servers in the cabinet, and the cabinet is not full of servers, or the servers in the cabinet are not working at the same time, while the cabinet backplane is cooled. The way is not to identify these phenomena, which leads to the waste of energy. At the same time, the machine room is equipped with precision parts with live operation. In the case of water cooling, the cooling water leaks, which will cause serious consequences. At the same time, due to the temperature difference of the pipe wall, water vapor will condense on the outer wall as water, and the water cooling method makes the whole cooling water pipe. The road has hidden dangers to the equipment in the equipment room. In this solution, the equipment is directly cooled by air cooling and natural cooling. The cooling efficiency is high and the equipment is not damaged. The natural cold source and air cooling are adopted outside the equipment room. The chiller cooling technology combines to achieve equipment-level heat dissipation, without water entering the equipment and causing equipment damage. Moreover, since each server is cooled correspondingly, it can be cooled for each server, that is, according to whether the server works or not, and the entire cabinet is not cooled, thereby improving the accuracy of cooling and reducing the accuracy. Energy consumption. The precision air conditioner can be completely replaced, and through the reasonable organization of the airflow, the server-level cooling solution can be used to effectively reduce the PUE and improve the energy efficiency utilization. On the other hand, it can effectively solve the unreasonable airflow organization of the precision air conditioning unit. At the same time, through the complete replacement of the air conditioning unit, the space utilization of the equipment room can be effectively improved, and more cabinets and servers can be arranged, thereby effectively improving the economic efficiency and the effect of saving land.
服务器中除CPU外的其他部件的散热,通过服务器背板热管的空气调节实现。通过服务器背板热管或吊顶热管散热单元的处理方式,即可保证机房设备的安全可靠运行,又可充分利用自然制冷,极大地降低机房散热功耗,节省机房运行费用,机组故障率低,维护简单。The heat dissipation of the components other than the CPU in the server is achieved by air conditioning of the heat pipe of the server backplane. Through the processing method of the heat pipe of the server backplane or the ceiling heat pipe, the safe and reliable operation of the equipment room can be ensured, and the natural cooling can be fully utilized, which greatly reduces the heat dissipation of the equipment room, saves the operating cost of the equipment room, and has low failure rate and maintenance. simple.
服务器背板热管散热单元包括若干个服务器背板热管蒸发器,且每个服务器背板热管蒸发器对应设置在每个服务器的散热口并与重力热管连接。室外机械制冷单元与室外自然冷却 单元共同对服务器进行辅助散热,采用两级换热系统,在泵组单元作用下,室外自然冷却单元和室外机械制冷单元将服务器背板热管冷量分配换热器单元中产生的热量携带到自然环境,这是第一级循环过程;服务器CPU芯片以外其它设备产生热量通过服务器背板热管散热单元,在重力热管高效传热作用下,传递给服务器背板热管散热冷量分配换热器,这是第二级循环过程。The server backplane heat pipe cooling unit includes a plurality of server backplane heat pipe evaporators, and each server backplane heat pipe evaporator is disposed corresponding to the heat dissipation port of each server and connected to the gravity heat pipe. The outdoor mechanical refrigeration unit and the outdoor natural cooling unit jointly assist the heat dissipation of the server, and adopt a two-stage heat exchange system. Under the action of the pump unit, the outdoor natural cooling unit and the outdoor mechanical refrigeration unit will heat the heat exchanger of the server back plate heat pipe. The heat generated in the unit is carried into the natural environment, which is the first-stage cyclic process; other devices other than the server CPU chip generate heat through the heat pipe unit of the server backplane, and are transferred to the server backplane heat pipe under the efficient heat transfer of the gravity heat pipe. The cold distribution heat exchanger, which is the second stage of the cycle.
服务器背板热管,将服务器其他部件产生热量带出机房,进行辅助散热到服务器背板热管散热冷量分配换热器,循环水由室外冷却设备进行冷却;室外冷却单元为自然冷却单元或冷水机组,根据环境温度的工况,通过电动阀实现二者切换及配合使用,从而进一步应用自然冷源,实现节能;室外自然冷却单元、风冷冷水机组单元及泵组单元,可通过变频技术控制供回水温度,从而保证系统的安全性,服务器背板热管散热系统的风机是无级直流变速的,自动调节转速,自动调节散热量。The heat pipe of the server backplane takes heat from other parts of the server out of the equipment room to assist heat dissipation to the heat transfer of the heat pipe of the server backplane. The circulating water is cooled by the outdoor cooling device; the outdoor cooling unit is a natural cooling unit or a chiller. According to the working conditions of the ambient temperature, the two valves can be switched and used together to further apply the natural cold source to achieve energy saving; the outdoor natural cooling unit, the air-cooled chiller unit and the pump unit can be controlled by the frequency conversion technology. The return water temperature ensures the safety of the system. The fan of the heat pipe cooling system of the server backplane is stepless DC variable speed, which automatically adjusts the speed and automatically adjusts the heat dissipation.
在服务器发热量较小、环境湿度较高的情况下,服务器背板热管散热单元有可能形成极少量冷凝水,因此在服务器背板热管蒸发器底部设置有冷凝水积水盘和冷凝水排水管,且冷凝水排水管与冷凝水积水盘连通,对冷凝水进行收集和排出;为防止意外,在服务器背板热管蒸发器下方布置有漏水传感器,实现定位告警检测。In the case where the server generates less heat and the ambient humidity is high, the heat pipe unit of the server backplane may form a small amount of condensed water. Therefore, a condensate water collecting tray and a condensate drain pipe are disposed at the bottom of the heat pipe evaporator of the server backboard. The condensate drain pipe communicates with the condensate water trap to collect and discharge the condensed water; to prevent accidents, a water leakage sensor is arranged under the heat pipe evaporator of the server back plate to realize the positioning alarm detection.
室外自然冷却单元所在的回路和室外机械制冷单元所在的回路之间同时设置有冷量分配换热器出水旁通阀和冷量分配换热器进水旁通阀,且冷量分配换热器出水旁通阀和冷量分配换热器进水旁通阀同时与室外自然冷却单元所在的回路和室外机械制冷单元所在的回路连通。冷量分配换热单元设置在冷量分配换热器出水旁通阀和冷量分配换热器进水旁通阀与回路的连通处之间。冷量分配换热器出水旁通阀和冷量分配换热器进水旁通阀是对进水量和出水量进行调节,保证冷量分配换热器的正常工作,自然冷却单元和机械制冷单元,根据室外环境工况变化,在室外环境温度较低情况下,一方面可通过控制机械制冷单元的工作负荷或工作台数,运行自然冷却单元,调节阀门和换热器,可调节二者之间冷负荷的比例分配,尽可能通过自然冷却单元实现数据中心的冷却,提高自然冷源的利用,随着室外环境进一步降低,可通过采用变频风机或变频水泵,实现对供回水温度的合理控制。The circuit of the outdoor natural cooling unit and the circuit of the outdoor mechanical refrigeration unit are provided with a water distribution bypass valve of the cold distribution heat exchanger and a water inlet bypass valve of the cold distribution heat exchanger, and the cold distribution heat exchanger The water inlet bypass valve and the cold distribution heat exchanger inlet bypass valve are simultaneously connected to the circuit in which the outdoor natural cooling unit is located and the circuit in which the outdoor mechanical refrigeration unit is located. The cold distribution heat exchange unit is disposed between the outlet water distribution valve of the cold distribution heat exchanger and the inlet of the cold water distribution heat exchanger inlet bypass valve and the circuit. The cold water distribution heat exchanger outlet bypass valve and the cold distribution heat exchanger inlet bypass valve regulate the water inlet and outlet water to ensure the normal operation of the cold distribution heat exchanger, the natural cooling unit and the mechanical refrigeration unit. According to changes in outdoor environmental conditions, in the case of low outdoor ambient temperature, on the one hand, by controlling the working load of the mechanical refrigeration unit or the number of work stations, running the natural cooling unit, adjusting the valve and the heat exchanger, can adjust between the two The proportion of cold load is distributed, the data center is cooled by natural cooling unit as much as possible, and the utilization of natural cold source is improved. With the outdoor environment further reduced, the variable temperature fan or variable frequency water pump can be used to achieve reasonable control of the supply and return water temperature. .
机械制冷单元,可采用冷水机组,也可采用单元机械制冷冷凝器,可分别实现集中提供冷负荷及单元式提供冷负荷;自然冷却单元,采用风冷换热装置,可为风冷换热器,可为冷却塔,其耗电单元仅有变频风机,通过直接利用较低的环境温度,高效提供冷量。在多级系统中,作为中间换热单元,冷量分配换热单元优选为板式换热器或管壳式换热器,并采用互为备份的冗余结构,可以通过阀门调节切换使用,可有效提高系统制冷的均匀性及安全性。这些设备都是现有的,能够在市面上直接购买到。The mechanical refrigeration unit can adopt the chiller or the unit mechanical refrigeration condenser, which can respectively provide the cooling load and the unit type to provide the cooling load; the natural cooling unit adopts the air-cooled heat exchange device, which can be the air-cooled heat exchanger. It can be a cooling tower, and its power consumption unit only has an inverter fan, which can efficiently provide cooling capacity by directly utilizing a lower ambient temperature. In the multi-stage system, as the intermediate heat exchange unit, the cold-distribution heat exchange unit is preferably a plate heat exchanger or a shell-and-tube heat exchanger, and adopts a redundant structure which is mutually backup, and can be switched and used by the valve. Effectively improve the uniformity and safety of system cooling. These devices are available and can be purchased directly on the market.
为了对系统进行有效的监控及保护,还设置了压力传感器、流量传感器和温度传感器等,而压力传感器、流量传感器和温度传感器与管路连通,根据需要设置在稳压单元和泵组单元之间、冷量分配换热单元与室外自然冷却单元之间、冷量分配换热单元和室外机械制冷单元之间,根据需要设置在对应的位置。In order to effectively monitor and protect the system, pressure sensors, flow sensors and temperature sensors are also provided, and the pressure sensor, the flow sensor and the temperature sensor are connected to the pipeline, and are arranged between the voltage stabilizing unit and the pump unit as needed. Between the cold distribution heat exchange unit and the outdoor natural cooling unit, between the cold distribution heat exchange unit and the outdoor mechanical refrigeration unit, set to the corresponding position as needed.
本方案中的多级换热系统中,服务器背板热管散热冷量分配换热器中的冷冻水,不进入机房,杜绝了机房甚至设备进水的危险。In the multi-stage heat exchange system of the scheme, the chilled water in the heat exchanger of the heat transfer of the heat pipe of the server backplane does not enter the machine room, thereby eliminating the danger of water entering the machine room or even equipment.
本系统启动时,如果要与CPU的散热装置配套使用,则先启动服务器背板热管散热单元,最后再启动服务器CPU散热装置,避免与CPU芯片接近的散热装置局部出现冷凝水;该系统停机时,先停止服务器CPU散热装置,避免微热管散热装置局部出现冷凝水,最后再停止服务器背板热管散热单元。When the system is started, if it is to be used with the heat sink of the CPU, first start the heat pipe unit of the server backplane, and finally start the heat sink of the server CPU to avoid partial condensation of the heat sink close to the CPU chip; First, stop the CPU cooling device of the server, avoid condensation on the heat sink of the micro heat pipe, and finally stop the heat pipe cooling unit of the server backplane.
散热系统冗余方案,包括服务器背板热管散热单元,本身也已经考虑了散热量的冗余,能完成热管散热单元阶段的全部冷量提供;冷量分配换热器单元实现了冗余,能完成冷量分配换热阶段的全部冷量提供。The cooling system redundancy scheme, including the heat pipe cooling unit of the server backplane, has also considered the redundancy of heat dissipation, and can complete the total cooling capacity of the heat pipe cooling unit stage; the cooling capacity heat exchanger unit realizes redundancy and can Complete the cold supply of the cold distribution heat transfer stage.
本发明与现有技术相比,具有如下的优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、通过在数据中心内设置该系统,通过服务器背板热管散热单元高效带走服务器CPU芯片以外其它部件所产生的热量,实现服务器级散热,改变原有的先冷环境、后冷设备的情况,优化气流组织,避免由于气流不均造成和引起的服务器机柜局部高温及局部热岛现象;1. By setting up the system in the data center, the heat dissipation unit of the server backplane efficiently takes away the heat generated by other components other than the server CPU chip, thereby achieving server-level heat dissipation and changing the original cold environment and post-cooling equipment. Optimize airflow organization to avoid local high temperature and local heat island phenomenon of server cabinet caused by uneven airflow;
2、通过在数据中心内设置该系统,室外自然冷却单元和利用室外自然冷源的室外机械制冷单元可与服务器背板热管散热单元形成相互独立的两个闭式系统,实现对数据中心的高效散热冷却;2. By setting up the system in the data center, the outdoor natural cooling unit and the outdoor mechanical refrigeration unit using the outdoor natural cooling source can form two closed systems independently of the heat pipe unit of the server backplane, thereby achieving efficient data center. Cooling and cooling;
3、通过在数据中心内设置该系统,服务器背板热管辅助散热系统的室外机械制冷单元,也可根据室外环境温度,充分利用室外自然冷源,最大限度降低能耗;3. By setting up the system in the data center, the outdoor mechanical refrigeration unit of the heat pipe auxiliary cooling system of the server backboard can also make full use of the outdoor natural cold source according to the outdoor ambient temperature to minimize the energy consumption;
4、通过在数据中心内设置该系统,通过服务器背板热管散热单元进行辅助散热,可将单服务器散热量提高到2-3KW(单机柜散热量可提高到25-40KW),有效提高数据中心的空间利用效率,可布置更多的服务器,有效的提高经济效益并达到节能的目的;4. By setting up the system in the data center and assisting heat dissipation through the heat pipe unit of the server backplane, the heat dissipation of the single server can be increased to 2-3KW (the heat dissipation of the single cabinet can be increased to 25-40KW), effectively improving the data center. Space utilization efficiency, more servers can be deployed, effectively improving economic efficiency and achieving energy saving purposes;
5、通过在数据中心内设置该系统,服务器背板热管散热冷量分配换热器中的冷冻水,均不进入机房,完全杜绝了机房甚至服务器进水的危险;5. By setting up the system in the data center, the chilled water in the heat exchanger of the heat transfer of the heat pipe of the server backplane does not enter the machine room, completely eliminating the danger of water in the engine room or even the server;
6、通过在数据中心内设置该系统,可通过吸收和释放重力热管冷媒相变潜热来传递热量,不需要压缩机和冷媒泵,热转换效率非常高,减少了多余部件,安全可靠,并节约了大量能源;6. By setting up the system in the data center, heat can be transferred by absorbing and releasing the latent heat of the gravity heat pipe refrigerant. No compressor or refrigerant pump is needed, the heat conversion efficiency is very high, the redundant parts are reduced, safe and reliable, and the economy is saved. a lot of energy;
7、通过在数据中心内设置该系统,可实现服务器级环境管理。7. Server-level environment management can be achieved by setting up the system in the data center.
附图说明DRAWINGS
此处所说明的附图用来提供对本发明实施例的进一步理解,构成本申请的一部分,并不构成对本发明实施例的限定。在附图中:The drawings are intended to provide a further understanding of the embodiments of the present invention, and are not intended to limit the embodiments of the invention. In the drawing:
图1为本发明结构示意图;Figure 1 is a schematic structural view of the present invention;
图2为图1的俯视图。Figure 2 is a plan view of Figure 1.
附图中标记及对应的零部件名称:Marked and corresponding part names in the drawing:
1-室外自然冷却单元,1-1-自然风冷换热器,1-2-压力表,1-3-蝶阀,1-4-温度表,1-5-流量开关,2-室外机械制冷单元,2-1-室外风冷冷水机组,2-2-连接软管,3-稳压单元,4-压力传感器,5-温度传感器,6-机械制冷泵组单元,6-1-机械制冷离心水泵,6-2-Y型过滤器,6-3-止回阀,7-自然冷却泵组单元,7-1-自然冷却离心水泵,8-冷量分配换热器一,9-包括服务器背板热管散热单元,9-1-服务器背板热管蒸发器,9-2-服务器背板热管截止阀,10-冷量分配换热器二,11-自然冷却单元进水阀,12-冷量分配换热器出水阀二,13-冷量分配换热器出水旁通阀,14-冷量分配换热器出水阀一,15-冷量分配换热器进水阀二,16-冷量分配换热器进水旁通阀,17-冷量分配换热器进水阀一,18-自然冷却离心水泵出水阀,19-机械制冷离心水泵出水阀,20-机械制冷单元进水阀。1-Outdoor natural cooling unit, 1-1-natural air-cooled heat exchanger, 1-2-pressure gauge, 1-3-butterfly valve, 1-4-temperature gauge, 1-5-flow switch, 2-outdoor mechanical refrigeration Unit, 2-1-outdoor air-cooled chiller, 2-2-connected hose, 3-regulator unit, 4-pressure sensor, 5-temperature sensor, 6-mechanical refrigeration pump unit, 6-1-mechanical refrigeration Centrifugal pump, 6-2-Y filter, 6-3-check valve, 7-natural cooling pump unit, 7-1-natural cooling centrifugal pump, 8-cooling heat exchanger one, 9-include Server backplane heat pipe cooling unit, 9-1-server backplane heat pipe evaporator, 9-2-server backplane heat pipe shut-off valve, 10-cooling heat exchanger 2, 11-natural cooling unit inlet valve, 12- Cooling water distribution heat exchanger outlet valve two, 13-cold distribution heat exchanger outlet bypass valve, 14-cooling heat exchanger outlet valve one, 15-cooling heat exchanger inlet valve two, 16- Cold distribution heat exchanger inlet bypass valve, 17-cooling heat exchanger inlet valve one, 18-natural cooling centrifugal pump outlet valve, 19-mechanical refrigeration centrifugal pump outlet valve, 20-mechanical refrigeration unit inlet valve.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。The present invention will be further described in detail below with reference to the embodiments and the accompanying drawings. As a limitation of the invention.
实施例:Example:
如图1所示,一种专用于对服务器进行散热的系统,包括室外自然冷却单元1和室外机械制冷单元2,室外自然冷却单元1和室外机械制冷单元2均依次连接有稳压单元3、泵组单元和冷量分配换热单元,冷量分配换热单元分别与对应的室外自然冷却单元1和室外机械制冷单元2连接并各自构成回路;还包括服务器背板热管散热单元9,所述服务器背板热管散热单元9和冷量分配换热单元之间均设置有重力热管,并且重力热管同时与服务器背板热管散热单元9和所有的冷量分配换热单元连接,重力热管分别与服务器的散热口接触并将服务器产生的热量吸收并传递到冷量分配换热单元。为方便描述,将与室外自然冷却单元1连接的泵组单元和冷量分配换热单元分别命名为自然冷却泵组单元7和冷量分配换热器二10,与室外机械制冷单元2连接的泵组单元和冷量分配换热单元分别命名为机械制冷泵组单元6和冷量分配换热器一8。而室外自然冷却单元1包括压力表1-2、连接软管2-2,自然风冷换热器1-1、温度表1-4、流量开关1-5和蝶阀1-3,自然冷却泵组单元7包括自然冷却离心水 泵7-1、Y型过滤器6-2和止回阀6-3,室外机械制冷单元2包括室外风冷冷水机组2-1、连接软管2-2、压力表1-2、温度表1-4、流量开关1-5和蝶阀1-3,机械制冷泵组单元6包括机械制冷离心水泵6-1、Y型过滤器6-2和止回阀6-3,室外自然冷却单元1和室外机械制冷单元2采用并联制冷冷却双系统,本系统中室外自然冷却单元1和室外机械制冷单元2互为相对独立。室外自然冷却单元1的管路上还设置有压力传感器4、温度传感器5、自然冷却离心水泵出水阀18、冷量分配换热器进水阀二15、冷量分配换热器出水阀二12、自然冷却单元进水阀11,室外机械制冷单元2的管路上还设置有机械制冷离心水泵出水阀19、冷量分配换热器进水阀一17、冷量分配换热器出水阀一14、机械制冷单元进水阀20,室外自然冷却单元1所在的回路和室外机械制冷单元2所在的回路之间同时设置有冷量分配换热器出水旁通阀13和冷量分配换热器进水旁通阀16,且冷量分配换热器出水旁通阀13和冷量分配换热器进水旁通阀16同时与室外自然冷却单元1所在的回路和室外机械制冷单元2所在的回路连通,同时最好是将冷量分配换热单元设置在冷量分配换热器出水旁通阀13和冷量分配换热器进水旁通阀16与回路的连通处之间,冷量分配换热器出水旁通阀13和冷量分配换热器进水旁通阀16和两根管道都连通。As shown in FIG. 1 , a system dedicated to dissipating heat from a server includes an outdoor natural cooling unit 1 and an outdoor mechanical refrigeration unit 2 , and the outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 are respectively connected with a voltage stabilizing unit 3 . a pump unit and a cold distribution heat exchange unit, and the cold distribution heat exchange unit is respectively connected to the corresponding outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 and respectively constitutes a loop; and further includes a server backplane heat pipe heat dissipation unit 9, A gravity heat pipe is disposed between the heat pipe heat dissipation unit 9 and the cold heat distribution unit of the server back plate, and the gravity heat pipe is simultaneously connected with the heat pipe heat dissipation unit 9 of the server back plate and all the cold heat distribution units, and the gravity heat pipe and the server respectively The vent contacts contact and transfer heat generated by the server to the cold distribution heat exchange unit. For convenience of description, the pump unit and the cold distribution heat exchange unit connected to the outdoor natural cooling unit 1 are respectively named as a natural cooling pump unit 7 and a cold distribution heat exchanger 2, which are connected to the outdoor mechanical refrigeration unit 2. The pump unit and the cold distribution heat exchange unit are respectively named as a mechanical refrigeration pump unit 6 and a cold distribution heat exchanger 8 . The outdoor natural cooling unit 1 includes a pressure gauge 1-2, a connecting hose 2-2, a natural air-cooled heat exchanger 1-1, a thermometer 1-4, a flow switch 1-5, and a butterfly valve 1-3, a natural cooling pump. The group unit 7 includes a natural cooling centrifugal water pump 7-1, a Y-type filter 6-2, and a check valve 6-3. The outdoor mechanical refrigeration unit 2 includes an outdoor air-cooled chiller 2-1, a connecting hose 2-2, and a pressure. Table 1-2, temperature table 1-4, flow switch 1-5 and butterfly valve 1-3, mechanical refrigeration pump unit 6 includes mechanical refrigeration centrifugal water pump 6-1, Y-type filter 6-2 and check valve 6- 3. The outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 adopt a parallel cooling and cooling dual system. In this system, the outdoor natural cooling unit 1 and the outdoor mechanical refrigeration unit 2 are relatively independent from each other. The pipeline of the outdoor natural cooling unit 1 is further provided with a pressure sensor 4, a temperature sensor 5, a natural cooling centrifugal water pump outlet valve 18, a cold distribution heat exchanger inlet valve 2, and a cold distribution heat exchanger outlet valve 2, The natural cooling unit inlet valve 11, the outdoor mechanical refrigeration unit 2 is also provided with a mechanical refrigeration centrifugal water pump outlet valve 19, a cold distribution heat exchanger inlet valve 17, and a cold distribution heat exchanger outlet valve 14. The mechanical refrigeration unit inlet valve 20, the circuit in which the outdoor natural cooling unit 1 is located and the circuit in which the outdoor mechanical refrigeration unit 2 is located are simultaneously provided with a cold water distribution heat exchanger outlet bypass valve 13 and a cold distribution heat exchanger inlet water. The bypass valve 16 and the cold distribution heat exchanger outlet bypass valve 13 and the cold distribution heat exchanger inlet bypass valve 16 are simultaneously connected to the circuit in which the outdoor natural cooling unit 1 is located and the circuit in which the outdoor mechanical refrigeration unit 2 is located. At the same time, it is preferable to set the cold distribution heat exchange unit between the cold water distribution heat exchanger outlet water bypass valve 13 and the cold distribution heat exchanger inlet bypass valve 16 and the circuit connection portion, and the cold distribution is exchanged. Heater water bypass valve 13 and Dispensing an amount of the heat exchanger inlet duct and two bypass valves 16 are in communication.
室外自然冷却单元1在自然冷却泵组单元7作用下,冷却水在自然风冷换热器1-1中通过冷却将冷量带到冷量分配换热器二10中,通过热交换,冷却水吸收热量,在自然冷却泵组单元7作用下,将冷却水带回自然风冷换热器1-1中,实现冷却水的冷却。The outdoor natural cooling unit 1 is operated by the natural cooling pump unit 7, and the cooling water is brought into the cold distribution heat exchanger 2 by cooling in the natural air-cooling heat exchanger 1-1, and is cooled by heat exchange. The water absorbs heat, and under the action of the natural cooling pump unit 7, the cooling water is brought back to the natural air-cooling heat exchanger 1-1 to cool the cooling water.
室外机械制冷单元2中机械风冷冷凝器中,通过压缩机直接膨胀换热,通过室外机械制冷单元2中的冷媒相变从机械制冷单元中排热,将冷量携带到冷量分配换热器一8中。高温季节使用冷水机组提供的冷冻水,经过冷量分配换热器一8进行热交换;过渡季节和冬季通过调节冷量分配换热器出水旁通阀13和冷量分配换热器进水旁通阀16,可充分利用自然冷却单元提供的冷却水作为冷水机组冷冻水的补充冷源,经过冷量分配换热器一8把热量带走,充分利用自然环境冷源,大幅度降低机械制冷功耗,有效提高数据中心的PUE值,提高能量利用效率,这是机械制冷第一级循环。In the mechanical air-cooled condenser of the outdoor mechanical refrigeration unit 2, the heat is directly expanded by the compressor, and the refrigerant phase change in the outdoor mechanical refrigeration unit 2 removes heat from the mechanical refrigeration unit, and the cold amount is carried to the cold distribution heat exchange. One in eight. In the high temperature season, the chilled water provided by the chiller is used for heat exchange through the cold distribution heat exchanger-8; during the transitional season and winter, the water distribution bypass valve 13 and the cold distribution heat exchanger are connected to the water by adjusting the cooling capacity distribution heat exchanger The valve 16 can fully utilize the cooling water provided by the natural cooling unit as a supplemental cold source for the chilled water of the chiller, and take away 8 heats through the cold-distribution heat exchanger to fully utilize the natural environment cold source and greatly reduce the mechanical refrigeration. Power consumption, effectively improve the PUE value of the data center, improve energy utilization efficiency, which is the first cycle of mechanical refrigeration.
服务器背板热管散热单元9包括若干个服务器背板热管蒸发器9-1,且每个服务器背板热管蒸发器9-1对应设置在每个服务器的散热口并与重力热管连接,服务器背板热管蒸发器9-1在重力热管高效传热作用下,把服务器CPU芯片部件以外的热量,传递给冷量分配换热器一8和冷量分配换热器二10中,这是第二级循环过程。The server backplane heat pipe heat dissipation unit 9 includes a plurality of server backplane heat pipe evaporators 9-1, and each server backplane heat pipe evaporator 9-1 is disposed corresponding to the heat dissipation port of each server and connected with the gravity heat pipe, and the server backplane The heat pipe evaporator 9-1 transfers the heat other than the server CPU chip component to the cold heat distribution heat exchanger 8 and the cold heat distribution heat exchanger 2 in the high efficiency heat transfer of the gravity heat pipe, which is the second stage. The cycle process.
如图2所示,为服务器散热系统俯视示意图,根据机房布置结构要求,冷量分配换热器一8和冷量分配换热器二10,均设置在机房外边,可利用自然冷源的室外机械制冷单元2对应冷量分配换热器一8和服务器背板热管蒸发器9-1,室外自然风冷单元1对应冷量分配换 热器二10和服务器背板热管蒸发器9-1,两套冷量分配换热器,形成互为相对独立的两套系统,提高冷负荷利用效率,使得服务器散发的热量能够快速冷却。As shown in Figure 2, it is a schematic view of the server cooling system. According to the layout requirements of the equipment room, the cooling capacity heat exchanger 8 and the cooling heat exchanger 2 are all located outside the machine room, and can be used outdoors. The mechanical refrigeration unit 2 corresponds to a cold heat distribution heat exchanger 8 and a server back plate heat pipe evaporator 9-1, and the outdoor natural air cooling unit 1 corresponds to a cold heat distribution heat exchanger 2 10 and a server back plate heat pipe evaporator 9-1. Two sets of cold-distribution heat exchangers form two systems that are relatively independent of each other, which improves the cooling load utilization efficiency and enables the heat dissipated by the server to be rapidly cooled.
服务器背板热管蒸发器9-1底部设置有冷凝水积水盘9-7和冷凝水排水管9-8,且冷凝水排水管9-8与冷凝水积水盘9-7连通,在服务器背板热管蒸发器9-1下方布置有漏水传感器。The bottom of the server backplane heat pipe evaporator 9-1 is provided with a condensate water collecting tray 9-7 and a condensed water drain pipe 9-8, and the condensed water drain pipe 9-8 is connected with the condensed water water collecting plate 9-7 at the server. A water leakage sensor is disposed below the back plate heat pipe evaporator 9-1.
服务器背板热管散热单元设置于服务器背板,高效排出微热管散热后的剩余少部分热量。服务器背板热管散热单元其通过设置服务器背板热管散热器循环风机,直接对服务器CPU芯片以外部件产生的热量进行散热,有效提高换热效率。根据系统的实现方式不同,本系统通过设置相关的仪器仪表及相关储压设备,保证系统的安全性及系统运行的稳定性The heat pipe unit of the server backplane is disposed on the backplane of the server, and the remaining heat of the micro heat pipe is efficiently discharged. The server backplane heat pipe cooling unit directly dissipates heat generated by components other than the server CPU chip by setting a server backplane heat pipe radiator circulation fan, thereby effectively improving heat exchange efficiency. According to the different implementation methods of the system, the system ensures the safety of the system and the stability of the system operation by setting related instruments and related pressure storage equipment.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments of the present invention have been described in detail with reference to the preferred embodiments of the present invention. All modifications, equivalent substitutions, improvements, etc., made within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (8)

  1. 一种专用于对服务器进行散热的系统,其特征在于,包括室外自然冷却单元(1)和室外机械制冷单元(2),所述室外自然冷却单元(1)和室外机械制冷单元(2)均依次连接有稳压单元(3)、泵组单元和冷量分配换热单元,冷量分配换热单元分别与对应的室外自然冷却单元(1)和室外机械制冷单元(2)连接并各自构成回路;还包括服务器背板热管散热单元(9),所述服务器背板热管散热单元(9)和冷量分配换热单元之间均设置有重力热管,并且重力热管同时与服务器背板热管散热单元(9)和所有的冷量分配换热单元连接,重力热管分别与服务器的散热口接触并将服务器产生的热量吸收并传递到冷量分配换热单元。A system dedicated to dissipating heat from a server, comprising: an outdoor natural cooling unit (1) and an outdoor mechanical refrigeration unit (2), the outdoor natural cooling unit (1) and the outdoor mechanical refrigeration unit (2) A voltage stabilizing unit (3), a pump unit and a cold distribution heat exchange unit are connected in turn, and the cold distributed heat exchange unit is respectively connected with the corresponding outdoor natural cooling unit (1) and the outdoor mechanical refrigeration unit (2) and respectively constitutes The circuit further includes a heat pipe cooling unit (9) of the server backboard, and a gravity heat pipe is disposed between the heat pipe heat dissipation unit (9) and the cold heat distribution unit of the server backboard, and the gravity heat pipe simultaneously dissipates heat with the heat pipe of the server backboard The unit (9) is connected to all the cold distribution heat exchange units, and the gravity heat pipes are respectively in contact with the heat dissipation port of the server and absorb the heat generated by the server and transfer it to the cold distribution heat exchange unit.
  2. 根据权利要求1所述的一种专用于对服务器进行散热的系统,其特征在于,所述服务器背板热管散热单元(9)包括若干个服务器背板热管蒸发器(9-1),且每个服务器背板热管蒸发器(9-1)对应设置在每个服务器的散热口并与重力热管连接。A system for dissipating heat from a server according to claim 1, wherein said server backplane heat pipe cooling unit (9) comprises a plurality of server backplane heat pipe evaporators (9-1), and each The server backplane heat pipe evaporator (9-1) is correspondingly disposed on the heat dissipation port of each server and connected to the gravity heat pipe.
  3. 根据权利要求2所述的一种专用于对服务器进行散热的系统,其特征在于,所述服务器背板热管蒸发器(9-1)底部设置有冷凝水积水盘(9-7)和冷凝水排水管(9-8),且冷凝水排水管(9-8)与冷凝水积水盘(9-7)连通,在服务器背板热管蒸发器(9-1)下方布置有漏水传感器。A system for dissipating heat from a server according to claim 2, characterized in that the bottom of the server backplane heat pipe evaporator (9-1) is provided with a condensate water tray (9-7) and condensation The water drain pipe (9-8) and the condensate drain pipe (9-8) communicate with the condensate water drain pan (9-7), and a water leakage sensor is disposed under the server back plate heat pipe evaporator (9-1).
  4. 根据权利要求1所述的一种专用于对服务器进行散热的系统,其特征在于,所述室外自然冷却单元(1)所在的回路和室外机械制冷单元(2)所在的回路之间同时设置有冷量分配换热器出水旁通阀(13)和冷量分配换热器进水旁通阀(16),且冷量分配换热器出水旁通阀(13)和冷量分配换热器进水旁通阀(16)同时与室外自然冷却单元(1)所在的回路和室外机械制冷单元(2)所在的回路连通。A system for dissipating heat from a server according to claim 1, wherein a circuit in which the outdoor natural cooling unit (1) is located and a circuit in which the outdoor mechanical refrigeration unit (2) is located are simultaneously provided The cold water distribution heat exchanger outlet bypass valve (13) and the cold distribution heat exchanger inlet bypass valve (16), and the cold distribution heat exchanger outlet bypass valve (13) and the cold distribution heat exchanger The inlet bypass valve (16) is in communication with both the circuit in which the outdoor natural cooling unit (1) is located and the circuit in which the outdoor mechanical refrigeration unit (2) is located.
  5. 根据权利要求4所述的一种专用于对服务器进行散热的系统,其特征在于,所述冷量分配换热单元设置在冷量分配换热器出水旁通阀(13)和冷量分配换热器进水旁通阀(16)与回路的连通处之间。A system for dissipating heat from a server according to claim 4, wherein said cold distribution heat exchange unit is disposed in a cold water distribution heat exchanger outlet water bypass valve (13) and a cold distribution Between the inlet of the heat inlet valve (16) and the circuit.
  6. 根据权利要求1所述的一种专用于对服务器进行散热的系统,其特征在于,所述室外自然冷却单元(1)为风冷换热器或冷却塔。A system for dissipating heat from a server according to claim 1, characterized in that the outdoor natural cooling unit (1) is an air-cooled heat exchanger or a cooling tower.
  7. 根据权利要求1所述的一种专用于对服务器进行散热的系统,其特征在于,所述冷量分配换热单元为板式换热器或管壳式换热器。A system for dissipating heat from a server according to claim 1, wherein the cold distribution heat exchange unit is a plate heat exchanger or a shell-and-tube heat exchanger.
  8. 根据权利要求1至7中任意一项所述的一种专用于对服务器进行散热的系统,其特征在于,还包括压力传感器(4)、流量传感器和温度传感器(5),所述压力传感器(4)、流量传感器和温度传感器(5)与管路连通。A system for dissipating heat from a server according to any one of claims 1 to 7, further comprising a pressure sensor (4), a flow sensor and a temperature sensor (5), the pressure sensor ( 4) The flow sensor and temperature sensor (5) are in communication with the pipeline.
PCT/CN2018/089435 2017-07-20 2018-06-01 System dedicated for heat dissipation of server WO2019015406A1 (en)

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