WO2019015207A1 - Lifting lug - Google Patents

Lifting lug Download PDF

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Publication number
WO2019015207A1
WO2019015207A1 PCT/CN2017/114083 CN2017114083W WO2019015207A1 WO 2019015207 A1 WO2019015207 A1 WO 2019015207A1 CN 2017114083 W CN2017114083 W CN 2017114083W WO 2019015207 A1 WO2019015207 A1 WO 2019015207A1
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WO
WIPO (PCT)
Prior art keywords
main force
lifting
receiving plate
force receiving
lifting code
Prior art date
Application number
PCT/CN2017/114083
Other languages
French (fr)
Chinese (zh)
Inventor
翟智宇
Original Assignee
广船国际有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广船国际有限公司 filed Critical 广船国际有限公司
Publication of WO2019015207A1 publication Critical patent/WO2019015207A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/20Building or assembling prefabricated vessel modules or parts other than hull blocks, e.g. engine rooms, rudders, propellers, superstructures, berths, holds or tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/22Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/40Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by joining methods
    • B63B73/43Welding, e.g. laser welding

Definitions

  • the utility model relates to the field of lifting technology, in particular to a lifting code.
  • the stern In the berth construction mode, the stern itself has a slope, so the stern is mainly used in the form of scaffolding with outer panels.
  • the crane In the case of tight schedule of the rig, when the rudder blade and blade installation tooling equipment are used to assist in the installation of the rudder blade and the blade, the crane is required to be hoisted. Due to the large volume of the installation tool, a large number of scaffolds in the stern can be removed to transport the tooling equipment. And it takes up a lot of crane resources. After installing the rudder blades and blades, it needs to be re-erected, which directly increases the man-hour and cost of installing the rudder blades and blades.
  • the rudder blades and blades are mainly used in the traditional lifting code format, instead of using tooling equipment for the installation of the rudder blades and blades.
  • many lifting codes need to be installed on site to meet the construction requirements.
  • the lifting code needs to be positioned and installed according to the site conditions during installation. After installing the rudder blade and the blade, it needs to be dismantled, polished, and recoated, which increases the workload and cost of installing the rudder blade and the blade.
  • the hanging code comprises a main force receiving plate, the main force receiving plate is provided with a plurality of hanging holes, the main force receiving plate has opposite first side and second a side edge, the first side edge is parallel to the second side edge, the first side edge is welded to the outer hull plate, and the first side edge The length extends along the length of the hull.
  • the first side edge is symmetrically opened on both sides in the width direction thereof.
  • the angle of the groove is 40 to 50 degrees.
  • the main force receiving plate further has opposite third sides and fourth side edges, and the first side edges are respectively adjacent to the lengthwise ends thereof
  • the third side is connected to the fourth side, and the two ends of the second side are connected to each other between the third side and the fourth side by a circular arc portion.
  • an angle between the third side and the first side is equal to a clip between the fourth side and the first side Angles, and both are acute.
  • a distance between a center of the plurality of hanging holes and the first side is equal.
  • At least three of the hanging holes are disposed on the main force receiving plate, and the distance between the centers of two adjacent hanging holes is equal.
  • the method further includes two webs, and the two webs are symmetrically disposed on two sides of the main force receiving plate along the thickness direction thereof, and the hanging holes penetrate the same Said web.
  • the web has opposite first arc edges and second arc edges along its length, and the webs have opposite firsts along the width direction thereof.
  • a straight edge and a second straight edge the first straight edge is adjacent to the first side edge, a distance between a center of the hanging hole and the first straight edge is h, and the first circular arc side is adjacent to a distance between a center of the hanging hole and a circular arc segment of the first straight side adjacent to the first straight side, and a center of the hanging hole near the second circular side
  • the web is welded to the main force plate, And the height of the solder fillet between the web and the main force receiving plate is 5-8 mm.
  • the utility model has the beneficial effects that the lifting code of the utility model cancels the setting of the panel, and the lifting code is directly welded on the outer hull plate, and the length direction of the lifting code is the same as the longitudinal direction of the hull, and the resistance to the hull operation. It is very small, so it can be set as a permanent type of lifting code. After the rudder blade or blade is lifted in position, the lifting code does not need to be removed, which saves the time for removing the lifting code, thereby achieving the effect of reducing costs and increasing efficiency.
  • the design of several hanging holes on the hanging code makes the lifting code of the utility model achieve the effect of one code multi-use, and the installation quantity of the hanging code is reduced compared with the prior art.
  • FIG. 1 is a schematic diagram of a lifting code according to an embodiment of the present invention.
  • Figure 2 is a side view of Figure 1.
  • FIG. 3 is a schematic view of a lifting code according to another embodiment of the present invention.
  • Figure 4 is a side view of Figure 3.
  • the main force plate 110, the first side; 120, the second side; 130, the third side; 140, the fourth side; 150, the arc portion; 160, the groove; 200, the hanging hole 300, web; 310, first arc edge; 320, second arc edge; 330, first straight edge; 340, second straight edge.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the term "fixed” is to be understood broadly, unless it is specifically defined and defined, for example, it may be a fixed connection, a detachable connection, or an integral; it may be a mechanical connection, It can be an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal connection of two components or the interaction of two components.
  • the specific meanings of the above terms in the present invention can be understood by those skilled in the art in a specific case.
  • the first feature "on” or “under” the second feature may include direct contact of the first and second features, and may include first and second, unless otherwise specifically defined and defined. Features are not in direct contact but through additional features between them. Moreover, the first feature "on” the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature is at a higher level than the second feature. The first feature "under” the second feature includes the first feature directly below and below the second feature, or merely indicating that the first feature level is less than the second feature.
  • an embodiment of the present invention provides a lifting code, which is mounted on the hull plate 1, the hanging code includes a main force receiving plate 100, and the main force receiving plate 100 is provided with a plurality of hanging objects.
  • the hole 200, the main force plate 100 has opposite first side edges 110 and second side edges 120, the first side edges 110 are parallel to the second side edges 120, and the first side edges 110 are welded to the hull plate 1 and The length of one side 110 extends along the length of the hull.
  • the conventional lifting code is provided with a panel on both sides of the longitudinal direction thereof.
  • the lifting code of the embodiment cancels the setting of the panel, and the lifting code is directly welded on the outer hull plate 1, and the length direction of the lifting code and the length of the hull are made. The same direction, its resistance to the hull operation is very small, so it can be set as a permanent crane After the code, rudder blade or blade is hoisted in position, the lifting code does not need to be removed, which saves the time for removing the lifting code, thereby achieving the effect of reducing cost and increasing efficiency.
  • the design of the plurality of lifting holes 200 on the lifting code enables the lifting code of the embodiment to achieve the effect of one code multi-use, and the installation number of the hanging code is reduced as compared with the prior art.
  • the lifting hole 200 is machined, and in the absence of mechanical processing conditions, it can also be cut by a circular cutter, and the roughness of the cutting surface is ⁇ 250 ⁇ m to avoid damage to the lifting buckle. When the roughness exceeds the requirement of 250 ⁇ m, it is necessary to grind the periphery of the hanging hole 200 with a grinder.
  • the first side edge 110 is symmetrically opened with a groove 160 along both sides in the width direction thereof.
  • the angle of the groove 160 is 40 to 50°, which reduces the length of the welding leg while ensuring the stability of the hanging code welding, saves welding time and improves the welding work efficiency.
  • the main force receiving plate 100 further has an opposite third side 130 and a fourth side 140.
  • the two ends of the first side 110 along the length direction thereof are respectively connected to the third side 130 and the fourth side 140.
  • the two ends of the second side 120 along the longitudinal direction thereof are connected to the third side 130 and the fourth side 140 by arc portions 150, respectively.
  • the two corners of the main force receiving plate 100 away from the first side edge 110 are designed as circular arc portions 150, so that stress concentration at the corners of the main force receiving plate 100 can be avoided.
  • the angle between the third side 130 and the first side edge 110 is equal to the angle between the fourth side edge 140 and the first side edge 110, and both are acute angles to further reduce the stress concentration of the main force receiving plate 100. degree.
  • the distance between the center of the plurality of lifting holes 200 and the first side edge 110 is equal.
  • the main force receiving plate 100 is provided with at least three lifting holes 200, and the distance between the centers of the adjacent two hanging holes 200 is equal, so that the maximum force strength of the plurality of lifting holes 200 is kept consistent.
  • the lifting code is a B25 type lifting code (maximum bearing capacity of 25 tons)
  • the radius of the circular arc portion 150 of the lifting code is 130 mm
  • the thickness of the main force receiving plate 100 of the hanging code is 28 mm.
  • the length of the first side edge 110 is 800 mm
  • three hanging holes 200 are arranged on the main force receiving plate 100 at intervals.
  • the diameter of 200 is 80 mm
  • the center-to-center spacing between two adjacent hanging holes 200 is 225 mm
  • the distance between the center of the hanging hole 200 and the first side edge 110 is 120 mm.
  • the B25 type lifting code of the embodiment is prepared in the following steps: firstly, the main force receiving plate 100 is cut according to the drawing, and the hanging hole 200 is opened on the main force receiving plate 100, and the first side edge 110 is opened at 45° double. Face groove 160. After the B25 type lifting code is completed, the first side edge 110 of the main force receiving plate 100 is horizontally welded to the outer hull plate 1.
  • the maximum load-bearing capacity of each lifting hole 200 of the B25 type lifting code is 25 tons.
  • the force direction of the main force-receiving plate 100 should be parallel with the main force-receiving plate 100 as much as possible, and the lateral bearing capacity should be avoided as much as possible, and the lateral total bearing capacity needs to be controlled to be smaller than 3 tons, and avoid two-way tension.
  • the lifting code further includes two webs 300, and the two webs 300 are symmetrically disposed on both sides of the main force receiving plate 100 along the thickness direction thereof.
  • the hanging hole 200 extends through the web 300 to increase the maximum load bearing strength of the hanging code.
  • the web 300 has opposite first circular arc sides 310 and second circular arc edges 320 along its length direction, and the web 300 has opposite first straight sides 330 and second straight sides 340 along the width direction thereof.
  • the straight edge 330 is adjacent to the first side edge 110, the distance between the center of the hanging hole 200 and the first straight side 330 is h, and the center of the hanging hole 200 near the first circular arc side 310 is adjacent to the first circular arc side 310.
  • the distance between the arc segments of the first straight edge 330 is a
  • the maximum load-bearing strength of the hanging hole 200 can be further improved by optimizing the position between the web 300 and the lifting hole 200.
  • the first side edge 110 of the main force plate 100 is parallel to the first straight side 330 of the web 300.
  • the web 300 is welded to the main force plate 100, and the height of the solder joint between the web 300 and the main force receiving plate 100 is 5 to 8 mm.
  • the lifting code is a B50 type lifting code.
  • Maximum load capacity 50 tons
  • the radius of the circular arc portion 150 of the lifting code is 140 mm
  • the thickness of the main force receiving plate 100 of the hanging code is 45 mm
  • the length of the first side edge 110 is 800 mm
  • the main force receiving plate 100 is spaced apart.
  • Three lifting holes 200 are provided.
  • the diameter of the lifting holes 200 is 100 mm
  • the center distance between two adjacent hanging holes 200 is 225 mm
  • the distance between the center of the hanging hole 200 and the first side edge 110 is 120 mm
  • the web is web.
  • the width of 300 is 210 mm
  • the thickness is 12 mm
  • the first side 110 is opened by 45° groove 160
  • the height of the welding leg of the web 300 welded to the main force receiving plate 100 is 6 mm.
  • the B50 type lifting code of the embodiment is prepared in the following steps: the main force receiving plate 100 and the web 300 are cut according to the drawing, and the hanging hole 200 is opened on the main force receiving plate 100 and the web, and the welding is performed by angle welding. One web 300 is welded to one side of the main force plate 100, and then the other web 300 is welded to the other side of the main force plate 100, and a 45° double-sided groove 160 is opened at the first side edge 110. After the B25 type lifting code is completed, the first side edge 110 of the main force receiving plate 100 is horizontally welded to the outer hull plate 1.
  • the maximum load of each lifting hole 200 of the B50 type lifting code is 50 tons.
  • the force direction of the main force receiving plate 100 should be parallel to the main force receiving plate 100 as much as possible, and lateral force should be avoided as much as possible, and the lateral total receiving force needs to be controlled.
  • the force is less than 10 tons and avoids two-way tension.
  • the lifting code is fixedly welded on the outer hull plate along the length of the hull by means of welding, and then the rudder blade or the blade is hoisted by tools such as an electric reel, a moving pulley, a wire rope and a shackle. Bit. Since the lifting code cancels the setting of the front and rear panels, it does not increase the running resistance of the ship. Therefore, it is not necessary to remove the lifting code after the lifting is completed, and it can be set as a permanent lifting code.
  • the hanging code welding of the utility model is used for lifting the rudder blade or the blade on the outer hull plate, and each ship can reduce 22 labor hours, that is, the working time cost can be reduced by more than 500 yuan; in addition, the ship platform/dock phase is omitted.
  • the work of gas cutting, carbon planing, sanding, and paint repair caused by the removal of the hanging code has had a positive impact on shortening the slipway/dock cycle and improved economic efficiency.
  • the lifting code of the utility model can be used for one yard and multiple uses, reducing the process and the ship platform/dock cycle, thereby reaching The effect of reducing costs and increasing efficiency.
  • the description of the term "preferred embodiment” or the like means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention.
  • the schematic representation of the above terms does not necessarily mean the same embodiment or example.
  • the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

A lifting lug is installed at an outer plate (1) of a ship body. The lifting lug comprises a main force-receiving plate (100). A plurality of lifting holes (200) are arranged at the main force-receiving plate (100). The main force-receiving plate (100) has a first side (110) and a second side (120) which are parallel to each other. The first side (110) is welded to the outer plate (1) of the ship body. A length of the first side (110) extends in a length direction of the ship body. The lifting lug does not have a panel, and is directly welded to the outer plate (1) of the ship body. Moreover, the lifting lug has a length direction the same as the length direction of the ship body, and thus presents very little resistance in operations of the ship body. Accordingly, the lifting lug can be installed as a permanent lifting lug. There is no need to remove the lifting lug after a rudder blade or a paddle is lifted into position, thereby saving the time required for removal of the lifting lug, reducing costs, and improving performance. Arrangement of the plurality of lifting holes (200) at the lifting lug enables the lifting lug to be applied in many situations. Compared with the prior art, the invention reduces the number of lifting lugs to be installed.

Description

吊码Hang code 技术领域Technical field
本实用新型涉及吊装技术领域,具体涉及一种吊码。The utility model relates to the field of lifting technology, in particular to a lifting code.
背景技术Background technique
在船台建造模式下,船台本身存在斜度,因此船艉部主要采取外板搭设脚手架的作业形式。在船台周期紧张的情况下,采取舵叶和桨叶安装工装设备辅助安装舵叶和桨叶时,需要采用吊机吊装,由于安装工装体积较为庞大,需拆除船艉部大量脚手架才能输送工装设备,而且占用较多的吊机资源,安装完舵叶和桨叶后还需重新搭设脚手架,直接增加了安装舵叶和桨叶的工时和成本。In the berth construction mode, the stern itself has a slope, so the stern is mainly used in the form of scaffolding with outer panels. In the case of tight schedule of the rig, when the rudder blade and blade installation tooling equipment are used to assist in the installation of the rudder blade and the blade, the crane is required to be hoisted. Due to the large volume of the installation tool, a large number of scaffolds in the stern can be removed to transport the tooling equipment. And it takes up a lot of crane resources. After installing the rudder blades and blades, it needs to be re-erected, which directly increases the man-hour and cost of installing the rudder blades and blades.
为了安装方便,安装舵叶和桨叶时主要采取传统的吊码形式,而不使用工装设备进行舵叶和桨叶的安装。然而采用传统的吊码作业形式时,需在现场安装很多吊码,以满足施工需求。吊码在安装时需要根据现场的条件进行定位和安装,在安装舵叶和桨叶之后还需要拆除、打磨、补涂等工作,增加了安装舵叶和桨叶的工作量和成本。For ease of installation, the rudder blades and blades are mainly used in the traditional lifting code format, instead of using tooling equipment for the installation of the rudder blades and blades. However, when using the traditional lifting code operation form, many lifting codes need to be installed on site to meet the construction requirements. The lifting code needs to be positioned and installed according to the site conditions during installation. After installing the rudder blade and the blade, it needs to be dismantled, polished, and recoated, which increases the workload and cost of installing the rudder blade and the blade.
实用新型内容Utility model content
本实用新型的目的在于提供一种吊码,其可以永久性安装在船体外板上。It is an object of the present invention to provide a lifting code that can be permanently mounted on a hull plate.
为达此目的,本实用新型采用以下技术方案:To this end, the utility model adopts the following technical solutions:
提供一种吊码,安装在船体外板上,吊码包括主受力板,所述主受力板上设置有若干吊孔,所述主受力板具有相对的第一侧边和第二侧边,所述第一侧边与所述第二侧边平行,所述第一侧边与所述船体外板焊接,且所述第一侧边 的长度沿船体的长度方向延伸。Providing a lifting code, mounted on the outer hull of the hull, the hanging code comprises a main force receiving plate, the main force receiving plate is provided with a plurality of hanging holes, the main force receiving plate has opposite first side and second a side edge, the first side edge is parallel to the second side edge, the first side edge is welded to the outer hull plate, and the first side edge The length extends along the length of the hull.
作为所述的吊码的一种优选的技术方案,所述第一侧边沿其宽度方向的两侧对称开设有坡口。As a preferred technical solution of the lifting code, the first side edge is symmetrically opened on both sides in the width direction thereof.
作为所述的吊码的一种优选的技术方案,所述坡口的角度为40~50°。As a preferred technical solution of the lifting code, the angle of the groove is 40 to 50 degrees.
作为所述的吊码的一种优选的技术方案,所述主受力板还具有相对的第三侧边和第四侧边,所述第一侧边沿其长度方向的两端分别与所述第三侧边和所述第四侧边相连,所述第二侧边沿其长度方向的两端与所述第三侧边和所述第四侧边之间分别通过圆弧部连接。As a preferred technical solution of the lifting code, the main force receiving plate further has opposite third sides and fourth side edges, and the first side edges are respectively adjacent to the lengthwise ends thereof The third side is connected to the fourth side, and the two ends of the second side are connected to each other between the third side and the fourth side by a circular arc portion.
作为所述的吊码的一种优选的技术方案,所述第三侧边与所述第一侧边之间的夹角等于所述第四侧边与所述第一侧边之间的夹角,且均为锐角。As a preferred technical solution of the lifting code, an angle between the third side and the first side is equal to a clip between the fourth side and the first side Angles, and both are acute.
作为所述的吊码的一种优选的技术方案,若干所述吊孔的中心与所述第一侧边之间的距离相等。As a preferred technical solution of the lifting code, a distance between a center of the plurality of hanging holes and the first side is equal.
作为所述的吊码的一种优选的技术方案,所述主受力板上设置有至少三个所述吊孔,且相邻两个所述吊孔的中心之间的距离相等。As a preferred technical solution of the lifting code, at least three of the hanging holes are disposed on the main force receiving plate, and the distance between the centers of two adjacent hanging holes is equal.
作为所述的吊码的一种优选的技术方案,还包括两个腹板,两个所述腹板对称设置在所述主受力板沿其厚度方向的两侧,所述吊孔贯穿所述腹板。As a preferred technical solution of the lifting code, the method further includes two webs, and the two webs are symmetrically disposed on two sides of the main force receiving plate along the thickness direction thereof, and the hanging holes penetrate the same Said web.
作为所述的吊码的一种优选的技术方案,所述腹板沿其长度方向具有相对的第一圆弧边和第二圆弧边,所述腹板沿其宽度方向具有相对的第一直边和第二直边,所述第一直边靠近所述第一侧边,所述吊孔的中心与所述第一直边之间的距离为h,靠近所述第一圆弧边的所述吊孔的中心与所述第一圆弧边邻近所述第一直边的圆弧段之间的距离为a,靠近所述第二圆弧边的所述吊孔的中心与所述第二圆弧边邻近所述第一直边的圆弧段之间的距离为b,所述h=a=b。As a preferred technical solution of the lifting code, the web has opposite first arc edges and second arc edges along its length, and the webs have opposite firsts along the width direction thereof. a straight edge and a second straight edge, the first straight edge is adjacent to the first side edge, a distance between a center of the hanging hole and the first straight edge is h, and the first circular arc side is adjacent to a distance between a center of the hanging hole and a circular arc segment of the first straight side adjacent to the first straight side, and a center of the hanging hole near the second circular side The distance between the arc segments of the second arc edge adjacent to the first straight edge is b, and the h=a=b.
作为所述的吊码的一种优选的技术方案,所述腹板与所述主受力板焊接, 且所述腹板与所述主受力板之间的焊脚的高度为5~8mm。As a preferred technical solution of the lifting code, the web is welded to the main force plate, And the height of the solder fillet between the web and the main force receiving plate is 5-8 mm.
本实用新型的有益效果:本实用新型的吊码取消了面板的设置,将吊码直接焊接在船体外板上,且使吊码的长度方向与船体的长度方向相同,其对船体运行的阻力非常小,因此可以设置为永久型的吊码,舵叶或者桨叶吊装就位后,无需拆除该吊码,节省了拆除吊码的时间,从而达到降本增效的效果。吊码上若干个吊孔的设计使得本实用新型的吊码可以达到一码多用的效果,与现有技术相比,减少了吊码的安装数量。The utility model has the beneficial effects that the lifting code of the utility model cancels the setting of the panel, and the lifting code is directly welded on the outer hull plate, and the length direction of the lifting code is the same as the longitudinal direction of the hull, and the resistance to the hull operation. It is very small, so it can be set as a permanent type of lifting code. After the rudder blade or blade is lifted in position, the lifting code does not need to be removed, which saves the time for removing the lifting code, thereby achieving the effect of reducing costs and increasing efficiency. The design of several hanging holes on the hanging code makes the lifting code of the utility model achieve the effect of one code multi-use, and the installation quantity of the hanging code is reduced compared with the prior art.
附图说明DRAWINGS
图1为本实用新型一实施例所述的吊码的示意图。FIG. 1 is a schematic diagram of a lifting code according to an embodiment of the present invention.
图2为图1的侧视图。Figure 2 is a side view of Figure 1.
图3为本实用新型另一实施例所述的吊码的示意图3 is a schematic view of a lifting code according to another embodiment of the present invention;
图4为图3的侧视图。Figure 4 is a side view of Figure 3.
图中:In the picture:
1、船体外板;1. The outer hull plate;
100、主受力板;110、第一侧边;120、第二侧边;130、第三侧边;140、第四侧边;150、圆弧部;160、坡口;200、吊孔;300、腹板;310、第一圆弧边;320、第二圆弧边;330、第一直边;340、第二直边。100, the main force plate; 110, the first side; 120, the second side; 130, the third side; 140, the fourth side; 150, the arc portion; 160, the groove; 200, the hanging hole 300, web; 310, first arc edge; 320, second arc edge; 330, first straight edge; 340, second straight edge.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
在本实用新型的描述中,需要理解的是,术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型 和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it is to be understood that the orientation or positional relationship of the terms “inside”, “outside”, etc. is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention. The description and the simplification of the invention are not intended to be construed as a limitation or limitation.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly.
在本实用新型的描述中,除非另有明确的规定和限定,术语“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通或两个部件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, the term "fixed" is to be understood broadly, unless it is specifically defined and defined, for example, it may be a fixed connection, a detachable connection, or an integral; it may be a mechanical connection, It can be an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal connection of two components or the interaction of two components. The specific meanings of the above terms in the present invention can be understood by those skilled in the art in a specific case.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之“上”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之“下”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, the first feature "on" or "under" the second feature may include direct contact of the first and second features, and may include first and second, unless otherwise specifically defined and defined. Features are not in direct contact but through additional features between them. Moreover, the first feature "on" the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature is at a higher level than the second feature. The first feature "under" the second feature includes the first feature directly below and below the second feature, or merely indicating that the first feature level is less than the second feature.
如图1和2所示,本实用新型的实施例提供一种吊码,该吊码安装在船体外板1上,吊码包括主受力板100,主受力板100上设置有若干吊孔200,主受力板100具有相对的第一侧边110和第二侧边120,第一侧边110与第二侧边120平行,第一侧边110与船体外板1焊接,且第一侧边110的长度沿船体的长度方向延伸。传统的吊码沿其长度方向的两侧设置有面板,本实施例的吊码取消了面板的设置,将吊码直接焊接在船体外板1上,且使吊码的长度方向与船体的长度方向相同,其对船体运行的阻力非常小,因此可以设置为永久型的吊 码,舵叶或者桨叶吊装就位后,无需拆除该吊码,节省了拆除吊码的时间,从而达到降本增效的效果。吊码上若干个吊孔200的设计使得本实施例的吊码可以达到一码多用的效果,与现有技术相比,减少了吊码的安装数量。As shown in FIGS. 1 and 2, an embodiment of the present invention provides a lifting code, which is mounted on the hull plate 1, the hanging code includes a main force receiving plate 100, and the main force receiving plate 100 is provided with a plurality of hanging objects. The hole 200, the main force plate 100 has opposite first side edges 110 and second side edges 120, the first side edges 110 are parallel to the second side edges 120, and the first side edges 110 are welded to the hull plate 1 and The length of one side 110 extends along the length of the hull. The conventional lifting code is provided with a panel on both sides of the longitudinal direction thereof. The lifting code of the embodiment cancels the setting of the panel, and the lifting code is directly welded on the outer hull plate 1, and the length direction of the lifting code and the length of the hull are made. The same direction, its resistance to the hull operation is very small, so it can be set as a permanent crane After the code, rudder blade or blade is hoisted in position, the lifting code does not need to be removed, which saves the time for removing the lifting code, thereby achieving the effect of reducing cost and increasing efficiency. The design of the plurality of lifting holes 200 on the lifting code enables the lifting code of the embodiment to achieve the effect of one code multi-use, and the installation number of the hanging code is reduced as compared with the prior art.
本实施例中,吊孔200采用机械加工而成,在没有机械加工条件的情况下,还可以使用割圆机切割,切割面的粗糙度<250μm,以避免损坏起重扣。粗糙度超过要求250μm时,需要采用砂轮机对吊孔200周围进行磨光处理。In this embodiment, the lifting hole 200 is machined, and in the absence of mechanical processing conditions, it can also be cut by a circular cutter, and the roughness of the cutting surface is <250 μm to avoid damage to the lifting buckle. When the roughness exceeds the requirement of 250 μm, it is necessary to grind the periphery of the hanging hole 200 with a grinder.
第一侧边110沿其宽度方向的两侧对称开设有坡口160。通过开坡口160焊接,可以提高吊码在船体外板1上的安装稳定性。The first side edge 110 is symmetrically opened with a groove 160 along both sides in the width direction thereof. By the welding of the opening groove 160, the mounting stability of the hanging code on the hull plate 1 can be improved.
坡口160的角度为40~50°,在保证吊码焊接稳定性的同时减少焊脚的长度,节省焊接工时,提高焊接工作效率。The angle of the groove 160 is 40 to 50°, which reduces the length of the welding leg while ensuring the stability of the hanging code welding, saves welding time and improves the welding work efficiency.
具体地,主受力板100还具有相对的第三侧边130和第四侧边140,第一侧边110沿其长度方向的两端分别与第三侧边130和第四侧边140相连,第二侧边120沿其长度方向的两端与第三侧边130和第四侧边140之间分别通过圆弧部150连接。主受力板100远离第一侧边110的两个拐角设计为圆弧部150,可以避免主受力板100的拐角处产生应力集中。Specifically, the main force receiving plate 100 further has an opposite third side 130 and a fourth side 140. The two ends of the first side 110 along the length direction thereof are respectively connected to the third side 130 and the fourth side 140. The two ends of the second side 120 along the longitudinal direction thereof are connected to the third side 130 and the fourth side 140 by arc portions 150, respectively. The two corners of the main force receiving plate 100 away from the first side edge 110 are designed as circular arc portions 150, so that stress concentration at the corners of the main force receiving plate 100 can be avoided.
第三侧边130与第一侧边110之间的夹角等于第四侧边140与第一侧边110之间的夹角,且均为锐角,以进一步降低主受力板100的应力集中程度。The angle between the third side 130 and the first side edge 110 is equal to the angle between the fourth side edge 140 and the first side edge 110, and both are acute angles to further reduce the stress concentration of the main force receiving plate 100. degree.
若干吊孔200的中心与第一侧边110之间的距离相等。The distance between the center of the plurality of lifting holes 200 and the first side edge 110 is equal.
主受力板100上设置有至少三个吊孔200,且相邻两个吊孔200的中心之间的距离相等,从而使若干吊孔200的最大受力强度保持一致。The main force receiving plate 100 is provided with at least three lifting holes 200, and the distance between the centers of the adjacent two hanging holes 200 is equal, so that the maximum force strength of the plurality of lifting holes 200 is kept consistent.
在本实用新型一个具体的实施例中,吊码为B25型吊码(最大承重25吨),该吊码的圆弧部150的半径为130mm,吊码的主受力板100的厚度为28mm,第一侧边110的长度为800mm,主受力板100上间隔设置三个吊孔200,吊孔 200的直径为80mm,相邻两个吊孔200之间的中心间距为225mm,吊孔200的中心与第一侧边110之间的距离为120mm。In a specific embodiment of the present invention, the lifting code is a B25 type lifting code (maximum bearing capacity of 25 tons), the radius of the circular arc portion 150 of the lifting code is 130 mm, and the thickness of the main force receiving plate 100 of the hanging code is 28 mm. The length of the first side edge 110 is 800 mm, and three hanging holes 200 are arranged on the main force receiving plate 100 at intervals. The diameter of 200 is 80 mm, the center-to-center spacing between two adjacent hanging holes 200 is 225 mm, and the distance between the center of the hanging hole 200 and the first side edge 110 is 120 mm.
本实施例的B25型吊码的制作顺序为:首先按照图纸下料切割出主受力板100,并在主受力板100上开设吊孔200,在第一侧边110处开45°双面坡口160。B25型吊码制作完成后,将主受力板100的第一侧边110水平焊接在船体外板1上。The B25 type lifting code of the embodiment is prepared in the following steps: firstly, the main force receiving plate 100 is cut according to the drawing, and the hanging hole 200 is opened on the main force receiving plate 100, and the first side edge 110 is opened at 45° double. Face groove 160. After the B25 type lifting code is completed, the first side edge 110 of the main force receiving plate 100 is horizontally welded to the outer hull plate 1.
该B25型吊码的每一个吊孔200的最大承重为25吨,应尽量使主受力板100的受力方向与主受力板100平行,尽量避免横向承重,且需要控制横向总承重小于3吨,且避免双向受拉。The maximum load-bearing capacity of each lifting hole 200 of the B25 type lifting code is 25 tons. The force direction of the main force-receiving plate 100 should be parallel with the main force-receiving plate 100 as much as possible, and the lateral bearing capacity should be avoided as much as possible, and the lateral total bearing capacity needs to be controlled to be smaller than 3 tons, and avoid two-way tension.
在本实用新型的一个优选的实施例中,如图3和4所示,吊码还包括两个腹板300,两个腹板300对称设置在主受力板100沿其厚度方向的两侧,吊孔200贯穿腹板300,以提高吊码的最大承重强度。In a preferred embodiment of the present invention, as shown in Figures 3 and 4, the lifting code further includes two webs 300, and the two webs 300 are symmetrically disposed on both sides of the main force receiving plate 100 along the thickness direction thereof. The hanging hole 200 extends through the web 300 to increase the maximum load bearing strength of the hanging code.
具体地,腹板300沿其长度方向具有相对的第一圆弧边310和第二圆弧边320,腹板300沿其宽度方向具有相对的第一直边330和第二直边340,第一直边330靠近第一侧边110,吊孔200的中心与第一直边330之间的距离为h,靠近第一圆弧边310的吊孔200的中心与第一圆弧边310邻近第一直边330的圆弧段之间的距离为a,靠近第二圆弧边320的吊孔200的中心与第二圆弧边320邻近第一直边330的圆弧段之间的距离为b,h=a=b。本实施例通过对腹板300与吊孔200之间的位置进行优化,可以进一步提高吊孔200的最大承重强度。Specifically, the web 300 has opposite first circular arc sides 310 and second circular arc edges 320 along its length direction, and the web 300 has opposite first straight sides 330 and second straight sides 340 along the width direction thereof. The straight edge 330 is adjacent to the first side edge 110, the distance between the center of the hanging hole 200 and the first straight side 330 is h, and the center of the hanging hole 200 near the first circular arc side 310 is adjacent to the first circular arc side 310. The distance between the arc segments of the first straight edge 330 is a, the distance between the center of the hanging hole 200 near the second arc edge 320 and the arc segment of the second arc edge 320 adjacent to the first straight edge 330 Is b, h=a=b. In this embodiment, the maximum load-bearing strength of the hanging hole 200 can be further improved by optimizing the position between the web 300 and the lifting hole 200.
本实施例中,主受力板100的第一侧边110平行于腹板300的第一直边330。In this embodiment, the first side edge 110 of the main force plate 100 is parallel to the first straight side 330 of the web 300.
腹板300与主受力板100焊接,且腹板300与主受力板100之间的焊脚的高度为5~8mm。The web 300 is welded to the main force plate 100, and the height of the solder joint between the web 300 and the main force receiving plate 100 is 5 to 8 mm.
在本实用新型另一具体的实施例中,如图3和4所示,吊码为B50型吊码 (最大承重50吨),该吊码的圆弧部150的半径为140mm,吊码的主受力板100的厚度为45mm,第一侧边110的长度为800mm,主受力板100上间隔设置三个吊孔200,吊孔200的直径为100mm,相邻两个吊孔200之间的中心间距为225mm,吊孔200的中心与第一侧边110之间的距离为120mm,腹板300的宽度为210mm,厚度为12mm,第一侧边110开45°坡口160,腹板300焊接在主受力板100上的焊脚的高度为6mm。In another specific embodiment of the present invention, as shown in FIGS. 3 and 4, the lifting code is a B50 type lifting code. (Maximum load capacity: 50 tons), the radius of the circular arc portion 150 of the lifting code is 140 mm, the thickness of the main force receiving plate 100 of the hanging code is 45 mm, the length of the first side edge 110 is 800 mm, and the main force receiving plate 100 is spaced apart. Three lifting holes 200 are provided. The diameter of the lifting holes 200 is 100 mm, the center distance between two adjacent hanging holes 200 is 225 mm, and the distance between the center of the hanging hole 200 and the first side edge 110 is 120 mm, and the web is web. The width of 300 is 210 mm, the thickness is 12 mm, the first side 110 is opened by 45° groove 160, and the height of the welding leg of the web 300 welded to the main force receiving plate 100 is 6 mm.
本实施例的B50型吊码的制作顺序为:按照图纸下料切割出主受力板100和腹板300,并在主受力板100和腹板上开设吊孔200,采用角焊接将其中一个腹板300焊接在主受力板100的一侧,然后将另一个腹板300焊接在主受力板100的另一侧,在第一侧边110处开45°双面坡口160。B25型吊码制作完成后,将主受力板100的第一侧边110水平焊接在船体外板1上。The B50 type lifting code of the embodiment is prepared in the following steps: the main force receiving plate 100 and the web 300 are cut according to the drawing, and the hanging hole 200 is opened on the main force receiving plate 100 and the web, and the welding is performed by angle welding. One web 300 is welded to one side of the main force plate 100, and then the other web 300 is welded to the other side of the main force plate 100, and a 45° double-sided groove 160 is opened at the first side edge 110. After the B25 type lifting code is completed, the first side edge 110 of the main force receiving plate 100 is horizontally welded to the outer hull plate 1.
该B50型吊码的每一个吊孔200的最大承载为50吨,应尽量使主受力板100的受力方向与主受力板100平行,尽量避免横向受力,且需要控制横向总受力小于10吨,且避免双向受拉。The maximum load of each lifting hole 200 of the B50 type lifting code is 50 tons. The force direction of the main force receiving plate 100 should be parallel to the main force receiving plate 100 as much as possible, and lateral force should be avoided as much as possible, and the lateral total receiving force needs to be controlled. The force is less than 10 tons and avoids two-way tension.
本实用新型在施工使用阶段,先采取焊接方式将吊码沿船体长度方向固定焊接在船体外板上,接着用电动卷车、动滑轮、钢丝绳和吊装卸扣等工具将舵叶或者桨叶吊装就位。由于吊码取消了前后面板的设置,不会增加船舶运行阻力,因此吊装完成后无需拆除吊码,可以设置为永久型的吊码。In the construction and use stage of the utility model, the lifting code is fixedly welded on the outer hull plate along the length of the hull by means of welding, and then the rudder blade or the blade is hoisted by tools such as an electric reel, a moving pulley, a wire rope and a shackle. Bit. Since the lifting code cancels the setting of the front and rear panels, it does not increase the running resistance of the ship. Therefore, it is not necessary to remove the lifting code after the lifting is completed, and it can be set as a permanent lifting code.
本实用新型的吊码焊接在船体外板上用于吊装舵叶或者桨叶,每条船可减少22个劳动工时,即可以减少工时成本500元以上;此外,还省去了船台/船坞阶段由于拆除吊码引起的气割、碳刨、打磨,油漆修补等工作,对缩短船台/船坞周期带来了积极的影响,提高了经济效益。The hanging code welding of the utility model is used for lifting the rudder blade or the blade on the outer hull plate, and each ship can reduce 22 labor hours, that is, the working time cost can be reduced by more than 500 yuan; in addition, the ship platform/dock phase is omitted. The work of gas cutting, carbon planing, sanding, and paint repair caused by the removal of the hanging code has had a positive impact on shortening the slipway/dock cycle and improved economic efficiency.
本实用新型的吊码可以做到一码多用,减少工序和船台/船坞周期,从而达 到降本增效的效果。The lifting code of the utility model can be used for one yard and multiple uses, reducing the process and the ship platform/dock cycle, thereby reaching The effect of reducing costs and increasing efficiency.
在本说明书的描述中,参考术语“优选的实施方式”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present specification, the description of the term "preferred embodiment" or the like means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
以上实施例仅用来说明本实用新型的详细方法,本实用新型并不局限于上述详细方法,即不意味着本实用新型必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本实用新型的任何改进,对本实用新型产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本实用新型的保护范围和公开范围之内。 The above embodiments are only used to illustrate the detailed method of the present invention, and the present invention is not limited to the above detailed methods, that is, it does not mean that the present invention must be implemented by relying on the above detailed methods. It should be apparent to those skilled in the art that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., fall within the scope of protection and disclosure of the present invention. within.

Claims (10)

  1. 一种吊码,安装在船体外板上,其特征在于,包括主受力板,所述主受力板上设置有若干吊孔,所述主受力板具有相对的第一侧边和第二侧边,所述第一侧边与所述第二侧边平行,所述第一侧边与所述船体外板焊接,且所述第一侧边的长度沿船体的长度方向延伸。A lifting code, which is mounted on a hull plate, and includes a main force receiving plate, wherein the main force receiving plate is provided with a plurality of hanging holes, and the main force receiving plate has a first side and a first side The two sides are parallel to the second side, the first side is welded to the outer hull, and the length of the first side extends along the length of the hull.
  2. 根据权利要求1所述的吊码,其特征在于,所述第一侧边沿其宽度方向的两侧对称开设有坡口。The lifting code according to claim 1, wherein the first side edge is symmetrically opened with a groove along both sides in the width direction thereof.
  3. 根据权利要求2所述的吊码,其特征在于,所述坡口的角度为40~50°。The lifting code according to claim 2, wherein the angle of the groove is 40 to 50°.
  4. 根据权利要求1所述的吊码,其特征在于,所述主受力板还具有相对的第三侧边和第四侧边,所述第一侧边沿其长度方向的两端分别与所述第三侧边和所述第四侧边相连,所述第二侧边沿其长度方向的两端与所述第三侧边和所述第四侧边之间分别通过圆弧部连接。The lifting code according to claim 1, wherein the main force receiving plate further has opposite third side edges and fourth side edges, and the first side edges are respectively adjacent to the lengthwise ends The third side is connected to the fourth side, and the two ends of the second side are connected to each other between the third side and the fourth side by a circular arc portion.
  5. 根据权利要求4所述的吊码,其特征在于,所述第三侧边与所述第一侧边之间的夹角等于所述第四侧边与所述第一侧边之间的夹角,且均为锐角。The lifting code according to claim 4, wherein an angle between the third side and the first side is equal to a clip between the fourth side and the first side Angles, and both are acute.
  6. 根据权利要求1所述的吊码,其特征在于,若干所述吊孔的中心与所述第一侧边之间的距离相等。The lifting code according to claim 1, wherein a distance between a center of the plurality of hanging holes and the first side is equal.
  7. 根据权利要求6所述的吊码,其特征在于,所述主受力板上设置有至少三个所述吊孔,且相邻两个所述吊孔的中心之间的距离相等。The lifting code according to claim 6, wherein at least three of said hanging holes are provided on said main force receiving plate, and distances between centers of adjacent ones of said hanging holes are equal.
  8. 根据权利要求1至7任一项所述的吊码,其特征在于,还包括两个腹板,两个所述腹板对称设置在所述主受力板沿其厚度方向的两侧,所述吊孔贯穿所述腹板。The lifting code according to any one of claims 1 to 7, further comprising two webs, wherein the two webs are symmetrically disposed on both sides of the main force receiving plate along the thickness direction thereof. The hanging holes penetrate the web.
  9. 根据权利要求8所述的吊码,其特征在于,所述腹板沿其长度方向具有相对的第一圆弧边和第二圆弧边,所述腹板沿其宽度方向具有相对的第一直边和第二直边,所述第一直边靠近所述第一侧边,所述吊孔的中心与所述第一直 边之间的距离为h,靠近所述第一圆弧边的所述吊孔的中心与所述第一圆弧边邻近所述第一直边的圆弧段之间的距离为a,靠近所述第二圆弧边的所述吊孔的中心与所述第二圆弧边邻近所述第一直边的圆弧段之间的距离为b,其中,h=a=b。The lifting code according to claim 8, wherein said web has opposite first circular arc edges and second circular arc edges along a length thereof, said webs having opposite firsts along a width direction thereof a straight edge and a second straight edge, the first straight edge being adjacent to the first side edge, a center of the hanging hole and the first straight edge The distance between the sides is h, the distance between the center of the hanging hole near the first circular arc side and the circular arc portion adjacent to the first straight side of the first circular arc side is a, close to The distance between the center of the hanging hole of the second circular arc side and the circular arc section of the second circular side adjacent to the first straight side is b, where h=a=b.
  10. 根据权利要求9所述的吊码,其特征在于,所述腹板与所述主受力板焊接,且所述腹板与所述主受力板之间的焊脚的高度为5~8mm。 The lifting code according to claim 9, wherein the web is welded to the main force receiving plate, and a height of the soldering foot between the web and the main force receiving plate is 5 to 8 mm. .
PCT/CN2017/114083 2017-07-19 2017-11-30 Lifting lug WO2019015207A1 (en)

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CN201720882906.XU CN206970008U (en) 2017-07-19 2017-07-19 Hang code
CN201720882906.X 2017-07-19

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CN110053711A (en) * 2019-04-30 2019-07-26 广船国际有限公司 Embedded hanging code component and the ship comprising it
CN110171527B (en) * 2019-05-29 2021-03-02 广船国际有限公司 Ship blade replacing method and ship
CN110217685A (en) * 2019-06-14 2019-09-10 上海外高桥造船有限公司 For being segmented the hanging horse lifted to thin plate
CN111824924A (en) * 2020-07-15 2020-10-27 广船国际有限公司 Fixing device and hoisting method of sheet total section
CN114408088A (en) * 2021-11-18 2022-04-29 沪东中华造船(集团)有限公司 LNG bilge segment and compound permanent structure rings thereof

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