WO2019013150A1 - Boiler furnace wall replacing method and boiler furnace wall temporary holding structure - Google Patents

Boiler furnace wall replacing method and boiler furnace wall temporary holding structure Download PDF

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Publication number
WO2019013150A1
WO2019013150A1 PCT/JP2018/025825 JP2018025825W WO2019013150A1 WO 2019013150 A1 WO2019013150 A1 WO 2019013150A1 JP 2018025825 W JP2018025825 W JP 2018025825W WO 2019013150 A1 WO2019013150 A1 WO 2019013150A1
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WO
WIPO (PCT)
Prior art keywords
temporary holding
pipe wall
wall
spiral pipe
furnace wall
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PCT/JP2018/025825
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French (fr)
Japanese (ja)
Inventor
悠一郎 安島
誠 坂本
Original Assignee
三菱日立パワーシステムズ株式会社
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Application filed by 三菱日立パワーシステムズ株式会社 filed Critical 三菱日立パワーシステムズ株式会社
Priority to KR1020207000315A priority Critical patent/KR20200028384A/en
Publication of WO2019013150A1 publication Critical patent/WO2019013150A1/en
Priority to PH12020500071A priority patent/PH12020500071A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/10Water tubes; Accessories therefor
    • F22B37/20Supporting arrangements, e.g. for securing water-tube sets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/24Supporting, suspending, or setting arrangements, e.g. heat shielding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00Casings; Linings; Walls
    • F23M5/08Cooling thereof; Tube walls

Definitions

  • the present invention relates to a method of replacing a boiler furnace wall in a boiler apparatus and a temporary holding structure of the boiler furnace wall.
  • Patent Document 1 describes a combined water-cooled wall structure in which the upper part of the furnace is formed by vertical water-cooled walls in which water pipes and fins are alternately welded and the lower part of the furnace is formed by inclined water-cooled walls (spiral furnace wall structure) There is.
  • the inclined water-cooled wall is a membrane wall in which water pipes and fins are alternately welded in the same manner as the vertical water-cooled wall, and is supported by being suspended from the vertical water-cooled wall.
  • the support member is disposed vertically to the inclined water-cooling wall, and the panel-side support fitting is joined to the inclined water-cooling wall. Holes on the panel side support bracket pass through the presser pin, and the panel side support bracket and the presser pin extend in the lateral direction of the inclined water-cooled wall and the vertical direction of the support member in the space defined by the panel side support bracket and the presser pin. It functions as a support fitting that can absorb elongation.
  • the spiral pipe wall (inclined water-cooled wall) is formed by the membrane wall in which the water pipe extending obliquely with respect to the direction of gravity and the fins are welded and joined. It is inevitable that the strength is lower than that of the pipe wall (vertical water-cooled wall). Also, the load of the spiral pipe wall is transmitted to the vertical pipe wall by the spiral pipe wall itself without being transmitted to the upper vertical pipe wall by the support member. For this reason, when the corroded furnace wall portion of the spiral pipe wall is cut out to provide a wide opening in the spiral pipe wall, there is no part transmitting the load under the opening to the upper side of the boiler, so that the load is on both sides of the opening. By acting on the portion, stress concentration occurs, and there is a possibility that the spiral tube wall may be deformed or damaged.
  • the present invention when replacing a part of the furnace wall part of the spiral pipe wall with a furnace wall part for replacement, it is possible to prevent the generation of deformation and damage of the spiral pipe wall.
  • the purpose is to provide a replacement method and a temporary holding structure for the boiler furnace wall.
  • a boiler furnace wall having an upper vertical pipe wall and a lower spiral pipe wall suspended from the vertical pipe wall is disposed around the spiral pipe wall.
  • Boiler apparatus including a back stay for supporting the furnace pressure and a support member fixed to the vertical pipe wall and supporting the back stay, the support member hanging near the outer surface of the spiral pipe wall without being fixed to the spiral pipe wall
  • a boiler furnace wall replacement method in which a furnace wall portion of a portion of the spiral pipe wall is replaced with a furnace wall portion for replacement, including a temporary holding step, a cutting-out step, and an attaching step.
  • the spiral pipe wall below the part of the furnace wall portion is fixed to the support member and temporarily held.
  • the cutout step after the temporary holding step, the outer edge of the portion of the furnace wall portion is cut to extract the portion of the furnace wall portion from the spiral pipe wall.
  • the replacement furnace wall portion is joined to the peripheral portion of the opening so as to close the opening of the spiral pipe wall formed in the cutting step.
  • the partial furnace wall portion Since the spiral pipe wall below the wall portion is fixed and temporarily held to the support member, the spiral below the opening is formed in a state where a wide opening is formed in the spiral pipe wall by cutting out a part of the furnace wall portion
  • the load of the tube wall is transmitted to the vertical tube wall via the support member. Therefore, stress concentration on both sides of the opening can be alleviated, and deformation and damage of the spiral tube wall can be prevented.
  • a second aspect of the present invention is the boiler furnace wall replacement method according to the first aspect, further including a temporary holding releasing step of releasing temporary holding of the spiral pipe wall with respect to the support member after the attaching step.
  • a third aspect of the present invention is the boiler furnace wall replacement method according to the second aspect, wherein in the temporary holding step, the first temporary holding member is fixed to the spiral pipe wall, and the second temporary holding member is fixed to the support member.
  • the spiral pipe wall is temporarily held by welding and fixing the holding member and welding and fixing the first temporary holding member to the second temporary holding member.
  • the temporary holding release step the weld between the support member and the second temporary holding member and the weld between the first temporary holding member and the second temporary holding member are cut off, and the support member and the first temporary holding member The temporary holding of the spiral pipe wall is released by removing the second temporary holding member from the above.
  • the first temporary holding member fixed to the spiral pipe wall is welded and fixed to the second temporary holding member fixed by welding to the support member, and in the temporary holding releasing step Cutting the welded portion between the support member and the second temporary holding member and the welded portion between the first temporary holding member and the second temporary holding member, and from the support member and the first temporary holding member to the second temporary holding Since the temporary holding of the spiral pipe wall is released by removing the member, the temporary holding of the spiral pipe wall can be released by a simple operation. Further, since the first temporary holding member is left on the spiral pipe wall side, damage to the spiral pipe wall due to temporary holding release can be reliably prevented. Furthermore, since the second temporary holding member is removed, unnecessary interference between the spiral pipe wall and the support member during operation of the boiler apparatus can be reliably prevented.
  • a fourth aspect of the present invention is a boiler furnace wall having an upper vertical pipe wall and a lower spiral pipe wall suspended from the vertical pipe wall, and a back disposed around the spiral pipe wall to support furnace pressure
  • a boiler apparatus including a stay and a support member fixed to the vertical pipe wall and supporting the back stay, the support member hanging near the outer surface of the spiral pipe wall without being fixed to the spiral pipe wall, the spiral pipe wall
  • a temporary holding member and a second temporary holding member fixed to the support member by welding are provided.
  • the first temporary holding member is fixed to the second temporary holding member by welding.
  • the partial furnace wall portion when partially cutting out the furnace wall portion of the spiral furnace wall and replacing it with a replacement furnace wall portion, before cutting out the partial furnace wall portion, the partial furnace wall portion Since the lower spiral pipe wall of the wall portion is fixed to and temporarily held by the support member, the cutout of a part of the furnace wall portion lowers the opening in a state where a wide opening is formed in the spiral pipe wall.
  • the load on the spiral tube wall is transmitted to the vertical tube wall via the support member. Therefore, stress concentration on both sides of the opening can be alleviated, and deformation and damage of the spiral tube wall can be prevented.
  • the first temporary holding member is fixed to the spiral pipe wall
  • the second temporary holding member is fixed to the support member by welding
  • the first temporary holding member is fixed to the second temporary holding member by welding.
  • FIG. 1 It is a figure which shows the water-cooled wall structure of the boiler furnace which concerns on one Embodiment of this invention
  • (a) is a side view
  • (b) is a top view. It is a principal part enlarged view of a spiral pipe wall
  • (a) is a side view of a portion including a panel side support bracket
  • (b) is a IIb direction arrow view of Drawing 2 (a). It is III direction arrow line view of Fig.2 (a).
  • the furnace wall structure of this embodiment includes a vertical pipe wall (vertical water wall) 2 formed in the upper part of the boiler furnace 1 and a lower part of the vertical pipe wall 2 formed in the lower part of the boiler furnace 1. It is a combination water-wall structure provided with a spiral pipe wall (spiral water wall) 3 suspended continuously from the lower end.
  • the boiler main body including the vertical pipe wall 2 and the spiral pipe wall 3 is suspended and installed on a ceiling girder in a structure (boiler building) composed of steel columns and beams (not shown).
  • the vertical pipe wall 2 and the spiral pipe wall 3 are membrane walls formed by welding and arranging water pipes (steel pipes, heat transfer pipes) 4 and 6 and fins (steel plates, membrane bars) 5 and 7 alternately.
  • the membrane wall is disposed at a vertical position along the boiler furnace 1 so that the water pipe 4 extends in the substantially vertical direction to form the boiler furnace 1.
  • the membrane wall is disposed at an inclined lateral position so that the water pipe 6 extends in the oblique direction to form the boiler furnace 1, and each water pipe 6 spirals around the boiler furnace 1. Roll around.
  • the feed water in the water pipe 6 ascends while swirling around the boiler furnace 1, so the heat absorption amount does not differ depending on the position in the horizontal direction as in the vertical pipe wall 2. It is possible to perform uniform heating of the feed water with radiant heat from the Further, since the spiral tube wall 3 surrounds the boiler furnace 1 with a smaller number of water tubes 6 than the vertical tube wall 2, the flow velocity of the internal fluid can be increased and there is an advantage that there is little risk of nuclear boiling and film boiling. .
  • each vertical strap 8 is a U-shaped cross section that opens toward the outside of the furnace, and the upper portion thereof is fixed to the vertical pipe wall 2 by welding and vertically descends.
  • the spiral tube wall 3 is not fixed to the vertical strap 8, and the load of the spiral tube wall 3 is transferred to the vertical tube wall 2 by the spiral tube wall 3 itself without being transferred to the upper vertical tube wall 2 by the vertical strap 8.
  • the spiral pipe wall 3 is a membrane wall in which the water pipe 6 extending obliquely with respect to the direction of gravity and the fins 7 are welded and joined, the strength of the spiral pipe wall 3 itself is lower than that of the vertical pipe wall 2
  • a backstay (a beam for supporting the furnace pressure inside the spiral pipe wall 3 etc.) 10 is arranged around the spiral pipe wall 3 so as to surround the outside of the spiral pipe wall 3 (See Figure 4).
  • the backstay 10 is supported by a vertical strap 8, and the load of the backstay 10 is transmitted to the vertical pipe wall 2 via the vertical strap 8.
  • the back stay 10 shown in FIG. 4 includes a vertical back stay 11 disposed substantially parallel to the vertical strap 8 and extending substantially vertically, and a horizontal back stay 12 extending substantially horizontally, the vertical back stay 11 and the horizontal back stay 12. And are mutually connected crosswise.
  • Vertical back stay 11 and horizontal back stay 12 are connected to vertical strap 8 by measure link (swing link) 13 and minor link (swing link) 14, and are connected to vertical strap 8 through measure link 13 and minor link 14. Be supported.
  • a plurality of panel side support fittings 20 are fixed to the outer surface of the spiral pipe wall 3.
  • the plurality of panel support brackets 20 are provided at different positions with respect to each vertical strap 8.
  • the panel-side support fitting 20 is composed of a pair of left and right support plates 21 and a single presser pin 22, and the presser pins 22 are inserted through the left and right support plates 21.
  • the pin insertion hole 23 is formed.
  • the left and right support plates 21 are disposed on the left and right of the vertical strap 8 and welded to a base plate 24 welded to the outer surface of the spiral pipe wall 3.
  • the presser pin 22 is disposed on the furnace outside of the vertical strap 8 with its both ends inserted through the pin insertion holes 23 of the left and right support plates 21 and is welded to one of the left and right support plates 21.
  • the left and right support plates 21 and the presser pin 22 define a space 25 surrounding the vertical strap 8 between the outer surface of the spiral tube wall 3.
  • the panel-side support fitting 20 functions as a support fitting capable of absorbing the lateral extension of the spiral pipe wall 3 and the longitudinal extension of the vertical strap 8 in the space 25.
  • the furnace wall portion 31 for replacement has the same shape and configuration as the furnace wall portion 30 to be replaced, and is manufactured at a factory or the like according to the furnace wall portion 30 to be replaced. Further, the upper edge (upper side) and the lower edge (lower side) of the outer peripheral edge of the furnace wall portion 30 to be replaced are set in the fins 7 along the inclination direction of the water pipe 6.
  • the left and right side edges are linearly continuous along the vertical direction between the left edge of the upper edge and the left edge of the lower edge and between the right edge of the upper edge and the right edge of the lower edge. You may set, and you may set in step shape so that it may be substantially orthogonal to each axial direction (inclination direction) with respect to the several water pipe 6 located in a line up and down.
  • the furnace wall portion 31 for replacement and the furnace wall portion 30 to be replaced represent one large furnace wall portion, but in the following cutting process and mounting process, the furnace wall portion 31 for replacement And / or the furnace wall portion 30 to be replaced may be divided and divided into a plurality of left, right, upper and lower parts, and cutting and mounting may be sequentially performed. At this time, the number and size of the divisions / divisions are not particularly limited.
  • the spiral pipe wall 3 below the furnace wall portion 30 to be replaced is fixed to the vertical strap 8 and temporarily held (provisionally Holding process).
  • the vertical straps 8 temporarily holding the spiral tube wall 3 include vertical straps 8 passing on the outer surface of the furnace wall portion 30 to be replaced, and vertical straps 8 passing on the left and right outsides of the furnace wall portion 30 to be replaced. included.
  • a plurality of flat plate-like filler plates 32 are fixed by welding to the outer surface of the spiral pipe wall 3 (for example, the outer surface of the water pipe 6 and / or the outer surface of the fins 7)
  • a flat support plate (first temporary holding member) 33 is fixed to the outer surface of the plate 32 by welding
  • a prismatic prismatic support (second temporary holding member, support post) 34 is welded to the outer surface of the vertical strap 8 by welding. Fix and fix the support plate 33 to the prismatic support 34 by welding.
  • the plurality of filler plates 32 are adjusted and fixed such that the outer surfaces thereof are disposed on the same plane.
  • the support plate 33 is, for example, a rectangular steel plate whose desired thickness and length are selected from the range of 15 mm to 50 mm and the length of one side of 150 mm to 400 mm.
  • the prismatic support 34 is a prismatic steel material having a rectangular cross section (a square or a rectangle close to a square) whose desired length is selected from the range of 20 mm to 50 mm on one side.
  • the total length in the longitudinal direction (vertical direction) of the prismatic support 34 is set to be substantially the same as the total length in the longitudinal direction (vertical direction) of the support plate 33 or slightly shorter than the total length of the support plate 33.
  • the filler plate 32 may be omitted, and the support plate 33 may be directly welded and fixed to the outer surface of the spiral pipe wall 3. Moreover, it is preferable to set the furnace wall portion 30 to be replaced so that the outer edge thereof does not pass through the panel side support fitting 20 (it passes through the area away from the panel side support fitting 20).
  • the outer edge (outer peripheral edge) of the furnace wall portion 30 to be replaced is cut, and the furnace wall portion 30 to be replaced is suspended by a wire rope (not shown) and removed from the spiral pipe wall 3 (cutout process). By such removal, a wide range of openings 35 are formed in the spiral tube wall 3.
  • the furnace wall portion 31 for replacement is lifted with a wire rope and joined to the peripheral portion of the opening 35 so as to close the opening 35 of the spiral pipe wall 3 formed by the removal of the furnace wall portion 30 to be replaced. (Mounting process).
  • the end edges of the water pipe 6 are joined by welding so that the water pipe 6 remaining on the left and right of the opening 35 and the water pipe 6 of the furnace wall portion 31 for replacement communicate in a watertight manner.
  • the welds 36 between the vertical strap 8 and the prismatic support 34 and the welds 37 between the support plate 33 and the prismatic support 34 are cut out with a sander or the like, and the vertical strap 8 and the support plate 33 By removing the support 34, the temporary holding of the spiral tube wall 3 is released as shown in FIG.
  • the furnace wall portion 30 to be replaced when partially cutting out the furnace wall portion 30 to be replaced of a part of the spiral pipe wall 3 and replacing it with the furnace wall portion 31 for replacement, the furnace wall portion 30 to be replaced is Since the lower spiral pipe wall 3 of the furnace wall portion 30 to be replaced is fixed to the vertical strap 8 and temporarily held before cutting out, cutting out of the furnace wall portion 30 to be replaced widens a wide area on the spiral pipe wall 3 In the state in which the opening 35 is formed, the load of the spiral pipe wall 3 below the opening 35 is temporarily deposited on the vertical strap 8 and transmitted to the vertical pipe wall 2 via the vertical strap 8. Therefore, stress concentration on both sides of the opening 35 is alleviated, and deformation and damage of the spiral pipe wall 3 can be prevented.
  • the temporary holding of the spiral tube wall 3 with respect to the vertical strap 8 is released. Unnecessary interference between the spiral pipe wall 3 and the vertical strap 8 at the time of operation can be prevented, and even after the furnace wall portion 30 is replaced, the vertical strap 8 can be functioned in the same manner as before replacement.
  • the support plate 33 fixed to the spiral pipe wall 3 is welded and fixed to the prismatic support 34 fixed to the vertical strap 8 by welding, and in the temporary holding release step, the vertical strap 8 and the prismatic support 34
  • the temporary holding of the spiral tube wall 3 is released by cutting the welds 36 between the two and the welds 37 between the support plate 33 and the prismatic support 34 and removing the prismatic supports 34 from the vertical straps 8 and the support plate 33 Therefore, temporary holding of the spiral pipe wall 3 can be released by a simple operation.
  • the present invention is not limited to the above-described embodiment described above as an example and the examples thereof, and even if it is other than the above-described embodiment and the like, it does not deviate from the technical concept of the present invention. If it is, various changes are possible according to design etc.
  • Boiler furnace 2 Vertical pipe wall (vertical water wall) 3: Spiral tube wall (spiral water wall) 4, 6: Water pipe (steel pipe, heat transfer pipe) 5,7: Fins (Steel plate, membrane bar) 8: Vertical strap (support member, U strap) 10: back stay 11: vertical back stay 12: horizontal back stay 20: panel side support bracket 21: support plate 22: press pin 23: pin insertion hole 24: base plate 25: space 30: partial furnace wall portion (replacement target Of the furnace wall) 31: furnace wall portion 32 for replacement: filler plate 33: support plate (first temporary holding member) 34: Square column support (second temporary holding member, support post) 35: Opening 36: Weld 37 between vertical strap and prismatic support 37: Weld between support plate and prismatic support

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Combustion Of Fluid Fuel (AREA)

Abstract

According to the present invention, a boiler device is provided with: a boiler furnace wall that has a vertical tube wall located in the upper part and a spiral tube wall 3 located in the lower part; a back stay that is disposed so as to surround the spiral tube wall 3 and holds the furnace pressure; and a support member 8 that is fixed to the vertical tube wall and supports the back stay. After the spiral tube wall 3 below a portion of a furnace wall section 30 is fixed to the support member 8 and temporarily held, the outer edge of the portion of the furnace wall section 30 is cut and the portion of the furnace wall section 30 is removed from the spiral tube wall 3, and a replacement furnace wall section 31 is joined to the peripheral edge of an opening 35 of the spiral tube wall 3 formed as a result of the removal, so as to close the opening 35.

Description

ボイラ炉壁の交換工法及びボイラ炉壁の仮保持構造Replacement method of boiler furnace wall and temporary holding structure of boiler furnace wall
 本発明は、ボイラ装置におけるボイラ炉壁の交換工法及びボイラ炉壁の仮保持構造に関する。 The present invention relates to a method of replacing a boiler furnace wall in a boiler apparatus and a temporary holding structure of the boiler furnace wall.
 特許文献1には、火炉の上部を水管とフィンを交互に溶接した垂直水冷壁で形成し、火炉の下部を傾斜水冷壁(スパイラル炉壁構造)で形成した組合せの水冷壁構造が記載されている。傾斜水冷壁は、垂直水冷壁と同様に水管とフィンを交互に溶接したメンブレンウォールであり、垂直水冷壁から吊り下げられて支持されている。 Patent Document 1 describes a combined water-cooled wall structure in which the upper part of the furnace is formed by vertical water-cooled walls in which water pipes and fins are alternately welded and the lower part of the furnace is formed by inclined water-cooled walls (spiral furnace wall structure) There is. The inclined water-cooled wall is a membrane wall in which water pipes and fins are alternately welded in the same manner as the vertical water-cooled wall, and is supported by being suspended from the vertical water-cooled wall.
 また、傾斜水冷壁に対して支持部材が垂直方向に配置され、傾斜水冷壁にはパネル側支持金具が接合されている。パネル側支持金具の穴を押えピンが貫通し、パネル側支持金具及び押えピンは、パネル側支持金具と押えピンが区画する空間内で傾斜水冷壁の横方向の伸びと支持部材の縦方向の伸びを吸収することができる支持金具として機能する。 Further, the support member is disposed vertically to the inclined water-cooling wall, and the panel-side support fitting is joined to the inclined water-cooling wall. Holes on the panel side support bracket pass through the presser pin, and the panel side support bracket and the presser pin extend in the lateral direction of the inclined water-cooled wall and the vertical direction of the support member in the space defined by the panel side support bracket and the presser pin. It functions as a support fitting that can absorb elongation.
特開昭60-164103号公報Japanese Patent Application Laid-Open No. 60-164103
 石炭焚きの大型変圧貫流ボイラでは、低NOx化が著しく進むことによって火炉の炉壁近くが還元雰囲気となり、炉壁を構成する水管(伝熱管)に硫化腐食が生じる。係る硫化腐食は近年顕著となっており、水管からのリーク(漏水、漏水蒸気)を未然に防止するため、定期的に実施される検査時を利用し、腐食した炉壁を部分的に切抜いて未腐食の炉壁部分と交換する工事が必要となる。 In a large coal-fired large variable flow once-through boiler, the progress of NOx reduction significantly reduces the vicinity of the furnace wall of the furnace to a reducing atmosphere and causes sulfidation corrosion in the water pipes (heat transfer pipes) that constitute the furnace wall. Such sulfidation corrosion has become remarkable in recent years, and in order to prevent leaks (water leakage, leaked water vapor) from water pipes, partially cut out the corroded furnace wall using the time of inspection conducted regularly. It will be necessary to replace it with an uncorroded furnace wall.
 しかし、特許文献1のボイラ装置では、スパイラル管壁(傾斜水冷壁)は、重力方向に対して斜めに傾斜して延びる水管とフィンとが溶接接合されたメンブレンウォールによって形成されているので、垂直管壁(垂直水冷壁)よりも強度が低下することは避けられない。また、スパイラル管壁の荷重は、支持部材によって上方の垂直管壁に伝達されずに、スパイラル管壁自身によって垂直管壁に伝達される。このため、スパイラル管壁のうち腐食した炉壁部分を切抜いてスパイラル管壁に広範囲な開口を設けた際に、開口の下方の荷重をボイラ上方に伝達する部分が無くなるので、荷重が開口の両側部分に作用して応力集中が発生し、スパイラル管壁に変形や損傷が生じてしまうおそれがある。 However, in the boiler apparatus of Patent Document 1, the spiral pipe wall (inclined water-cooled wall) is formed by the membrane wall in which the water pipe extending obliquely with respect to the direction of gravity and the fins are welded and joined. It is inevitable that the strength is lower than that of the pipe wall (vertical water-cooled wall). Also, the load of the spiral pipe wall is transmitted to the vertical pipe wall by the spiral pipe wall itself without being transmitted to the upper vertical pipe wall by the support member. For this reason, when the corroded furnace wall portion of the spiral pipe wall is cut out to provide a wide opening in the spiral pipe wall, there is no part transmitting the load under the opening to the upper side of the boiler, so that the load is on both sides of the opening. By acting on the portion, stress concentration occurs, and there is a possibility that the spiral tube wall may be deformed or damaged.
 そこで、本発明は、スパイラル管壁のうち一部の炉壁部分を交換用の炉壁部分に交換する際に、スパイラル管壁の変形や損傷の発生を防止することが可能なボイラ炉壁の交換工法及びボイラ炉壁の仮保持構造の提供を目的とする。 Therefore, in the present invention, when replacing a part of the furnace wall part of the spiral pipe wall with a furnace wall part for replacement, it is possible to prevent the generation of deformation and damage of the spiral pipe wall. The purpose is to provide a replacement method and a temporary holding structure for the boiler furnace wall.
 上記目的を達成すべく、本発明の第1の態様は、上部の垂直管壁と垂直管壁から吊下げられた下部のスパイラル管壁とを有するボイラ炉壁と、スパイラル管壁の周囲に配置されて炉圧を支えるバックステーと、垂直管壁に固定されてバックステーを支持する支持部材とを備え、支持部材がスパイラル管壁に固定されずにスパイラル管壁の外面近傍を垂下するボイラ装置において、スパイラル管壁のうち一部の炉壁部分を交換用の炉壁部分に交換するボイラ炉壁の交換工法であって、仮保持工程と切抜工程と取付工程とを備える。 In order to achieve the above object, according to a first aspect of the present invention, a boiler furnace wall having an upper vertical pipe wall and a lower spiral pipe wall suspended from the vertical pipe wall is disposed around the spiral pipe wall. Boiler apparatus including a back stay for supporting the furnace pressure and a support member fixed to the vertical pipe wall and supporting the back stay, the support member hanging near the outer surface of the spiral pipe wall without being fixed to the spiral pipe wall A boiler furnace wall replacement method in which a furnace wall portion of a portion of the spiral pipe wall is replaced with a furnace wall portion for replacement, including a temporary holding step, a cutting-out step, and an attaching step.
 仮保持工程では、上記一部の炉壁部分の下方のスパイラル管壁を支持部材に対して固定して仮保持する。切抜工程では、仮保持工程の後、上記一部の炉壁部分の外縁を切断して一部の炉壁部分をスパイラル管壁から抜取る。取付工程では、切抜工程によって形成されたスパイラル管壁の開口を閉止するように上記交換用の炉壁部分を開口の周縁部に接合する。 In the temporary holding step, the spiral pipe wall below the part of the furnace wall portion is fixed to the support member and temporarily held. In the cutout step, after the temporary holding step, the outer edge of the portion of the furnace wall portion is cut to extract the portion of the furnace wall portion from the spiral pipe wall. In the mounting step, the replacement furnace wall portion is joined to the peripheral portion of the opening so as to close the opening of the spiral pipe wall formed in the cutting step.
 上記工法では、スパイラル炉壁のうち一部の炉壁部分を部分的に切抜いて交換用の炉壁部分と交換する際に、一部の炉壁部分を切抜く前に、その一部の炉壁部分の下方のスパイラル管壁を支持部材に対して固定して仮保持するので、一部の炉壁部分の切抜きによりスパイラル管壁に広範囲な開口が形成された状態において、開口の下方のスパイラル管壁の荷重は支持部材を介して垂直管壁に伝達される。従って、開口の両側部分への応力集中が緩和され、スパイラル管壁の変形や損傷を防止することができる。 In the above-mentioned construction method, when partially cutting out a part of the furnace wall portion of the spiral furnace wall and replacing it with a replacement furnace wall portion, before cutting out a part of the furnace wall portion, the partial furnace wall portion Since the spiral pipe wall below the wall portion is fixed and temporarily held to the support member, the spiral below the opening is formed in a state where a wide opening is formed in the spiral pipe wall by cutting out a part of the furnace wall portion The load of the tube wall is transmitted to the vertical tube wall via the support member. Therefore, stress concentration on both sides of the opening can be alleviated, and deformation and damage of the spiral tube wall can be prevented.
 本発明の第2の態様は、第1の態様のボイラ炉壁の交換工法であって、取付工程の後、支持部材に対するスパイラル管壁の仮保持を解除する仮保持解除工程をさらに備える。 A second aspect of the present invention is the boiler furnace wall replacement method according to the first aspect, further including a temporary holding releasing step of releasing temporary holding of the spiral pipe wall with respect to the support member after the attaching step.
 上記工法では、スパイラル管壁の開口を閉止するように交換用の炉壁部分を開口の周縁部に接合した後、支持部材に対するスパイラル管壁の仮保持を解除するので、ボイラ装置の運転時におけるスパイラル管壁と支持部材との不要な干渉を防止することができ、炉壁部分の交換後においても交換前と同等に支持部材を機能させることができる。 In the above construction method, after the furnace wall portion for replacement is joined to the peripheral portion of the opening so as to close the opening of the spiral pipe wall, the temporary holding of the spiral pipe wall with respect to the support member is released. Unnecessary interference between the spiral tube wall and the support member can be prevented, and the support member can be functioned as well as before replacement even after replacement of the furnace wall portion.
 本発明の第3の態様は、第2の態様のボイラ炉壁の交換工法であって、仮保持工程では、スパイラル管壁に対して第1仮保持部材を固定し、支持部材に第2仮保持部材を溶接して固定し、第2仮保持部材に第1仮保持部材を溶接して固定することによって、スパイラル管壁を仮保持する。仮保持解除工程では、支持部材と第2仮保持部材との間の溶接部及び第1仮保持部材と第2仮保持部材との間の溶接部を切除し、支持部材及び第1仮保持部材から第2仮保持部材を取外すことによって、スパイラル管壁の仮保持を解除する。 A third aspect of the present invention is the boiler furnace wall replacement method according to the second aspect, wherein in the temporary holding step, the first temporary holding member is fixed to the spiral pipe wall, and the second temporary holding member is fixed to the support member. The spiral pipe wall is temporarily held by welding and fixing the holding member and welding and fixing the first temporary holding member to the second temporary holding member. In the temporary holding release step, the weld between the support member and the second temporary holding member and the weld between the first temporary holding member and the second temporary holding member are cut off, and the support member and the first temporary holding member The temporary holding of the spiral pipe wall is released by removing the second temporary holding member from the above.
 上記工法では、仮保持工程では、スパイラル管壁に対して固定された第1仮保持部材を、支持部材に溶接により固定された第2仮保持部材に溶接して固定し、仮保持解除工程では、支持部材と第2仮保持部材との間の溶接部及び第1仮保持部材と第2仮保持部材との間の溶接部を切除し、支持部材及び第1仮保持部材から第2仮保持部材を取外すことによって、スパイラル管壁の仮保持を解除するので、スパイラル管壁の仮保持を簡易な作業によって解除することができる。また、第1仮保持部材をスパイラル管壁側に残存させるので、仮保持解除によるスパイラル管壁の損傷を確実に防止することができる。さらに、第2仮保持部材を取外すので、ボイラ装置の運転時におけるスパイラル管壁と支持部材との不要な干渉を確実に防止することができる。 In the above construction method, in the temporary holding step, the first temporary holding member fixed to the spiral pipe wall is welded and fixed to the second temporary holding member fixed by welding to the support member, and in the temporary holding releasing step Cutting the welded portion between the support member and the second temporary holding member and the welded portion between the first temporary holding member and the second temporary holding member, and from the support member and the first temporary holding member to the second temporary holding Since the temporary holding of the spiral pipe wall is released by removing the member, the temporary holding of the spiral pipe wall can be released by a simple operation. Further, since the first temporary holding member is left on the spiral pipe wall side, damage to the spiral pipe wall due to temporary holding release can be reliably prevented. Furthermore, since the second temporary holding member is removed, unnecessary interference between the spiral pipe wall and the support member during operation of the boiler apparatus can be reliably prevented.
 本発明の第4の態様は、上部の垂直管壁と垂直管壁から吊下げられた下部のスパイラル管壁とを有するボイラ炉壁と、スパイラル管壁の周囲に配置されて炉圧を支えるバックステーと、垂直管壁に固定されてバックステーを支持する支持部材とを備え、支持部材がスパイラル管壁に固定されずにスパイラル管壁の外面近傍を垂下するボイラ装置において、スパイラル管壁のうち一部の炉壁部分を交換用の炉壁部分に交換する際にスパイラル管壁を支持部材によって仮保持するボイラ炉壁の仮保持構造であって、スパイラル管壁に対して固定される第1仮保持部材と、支持部材に溶接によって固定される第2仮保持部材と、を備える。第1仮保持部材は、第2仮保持部材に溶接によって固定される。 A fourth aspect of the present invention is a boiler furnace wall having an upper vertical pipe wall and a lower spiral pipe wall suspended from the vertical pipe wall, and a back disposed around the spiral pipe wall to support furnace pressure In a boiler apparatus including a stay and a support member fixed to the vertical pipe wall and supporting the back stay, the support member hanging near the outer surface of the spiral pipe wall without being fixed to the spiral pipe wall, the spiral pipe wall A temporary holding structure of a boiler furnace wall in which a spiral pipe wall is temporarily held by a support member when replacing a part of the furnace wall portion with a furnace wall portion for replacement, the first holding structure fixed to the spiral pipe wall A temporary holding member and a second temporary holding member fixed to the support member by welding are provided. The first temporary holding member is fixed to the second temporary holding member by welding.
 上記構成では、スパイラル炉壁のうち一部の炉壁部分を部分的に切抜いて交換用の炉壁部分と交換する際に、一部の炉壁部分を切抜く前に、その一部の炉壁部分の下方のスパイラル管壁が支持部材に対して固定されて仮保持されるので、一部の炉壁部分の切抜きによりスパイラル管壁に広範囲な開口が形成された状態において、開口の下方のスパイラル管壁の荷重は支持部材を介して垂直管壁に伝達される。従って、開口の両側部分への応力集中が緩和され、スパイラル管壁の変形や損傷を防止することができる。 In the above configuration, when partially cutting out the furnace wall portion of the spiral furnace wall and replacing it with a replacement furnace wall portion, before cutting out the partial furnace wall portion, the partial furnace wall portion Since the lower spiral pipe wall of the wall portion is fixed to and temporarily held by the support member, the cutout of a part of the furnace wall portion lowers the opening in a state where a wide opening is formed in the spiral pipe wall. The load on the spiral tube wall is transmitted to the vertical tube wall via the support member. Therefore, stress concentration on both sides of the opening can be alleviated, and deformation and damage of the spiral tube wall can be prevented.
 また、スパイラル管壁に対して第1仮保持部材が固定され、第2仮保持部材が支持部材に溶接により固定され、第1仮保持部材が第2仮保持部材に溶接により固定されるので、交換作業の完了後において、支持部材と第2仮保持部材との間の溶接部及び第1仮保持部材と第2仮保持部材との間の溶接部を切除し、支持部材及び第1仮保持部材から第2仮保持部材を取外すことによって、スパイラル管壁の仮保持を簡易な作業によって解除することができる。また、第1仮保持部材をスパイラル管壁側に残存させたまま第2仮保持部材を取外せばよいので、仮保持解除によるスパイラル管壁の損傷を確実に防止することができる。さらに、第2仮保持部材を取外すことにより、ボイラ装置の運転時におけるスパイラル管壁と支持部材との不要な干渉を確実に防止することができる。 In addition, the first temporary holding member is fixed to the spiral pipe wall, the second temporary holding member is fixed to the support member by welding, and the first temporary holding member is fixed to the second temporary holding member by welding. After completion of the replacement work, the weld between the support member and the second temporary holding member and the weld between the first temporary holding member and the second temporary holding member are cut off, and the support member and the first temporary hold By removing the second temporary holding member from the member, temporary holding of the spiral pipe wall can be released by a simple operation. In addition, since the second temporary holding member may be removed while the first temporary holding member remains on the spiral pipe wall side, damage to the spiral pipe wall due to temporary holding release can be reliably prevented. Furthermore, by removing the second temporary holding member, unnecessary interference between the spiral pipe wall and the support member at the time of operation of the boiler apparatus can be reliably prevented.
 本発明によれば、スパイラル管壁のうち一部の炉壁部分を交換用の炉壁部分に交換する際に、スパイラル管壁の変形や損傷の発生を防止することができる。 According to the present invention, when replacing a part of the furnace wall part of the spiral pipe wall with a furnace wall part for replacement, it is possible to prevent the generation of deformation and damage of the spiral pipe wall.
本発明の一実施形態に係るボイラ火炉の水冷壁構造を示す図であり、(a)は側面図、(b)は上面図である。It is a figure which shows the water-cooled wall structure of the boiler furnace which concerns on one Embodiment of this invention, (a) is a side view, (b) is a top view. スパイラル管壁の要部拡大図であり、(a)はパネル側支持金具を含む部分の側面図、(b)は図2(a)のIIb方向矢視図である。It is a principal part enlarged view of a spiral pipe wall, (a) is a side view of a portion including a panel side support bracket, (b) is a IIb direction arrow view of Drawing 2 (a). 図2(a)のIII方向矢視図である。It is III direction arrow line view of Fig.2 (a). バックステーの一例を示す斜視図である。It is a perspective view showing an example of a back stay. 交換対象の炉壁部分の下方を仮保持した状態を示す側面図である。It is a side view which shows the state which hold | maintained the downward direction of the furnace wall part of exchange object temporarily. バーチカルストラップに対するスパイラル管壁の仮保持状態を上方から視た上面図である。It is the top view which looked the temporary holding state of the spiral tube wall with respect to a vertical strap from upper direction. 図6のVII方向矢視図である。It is a VII direction arrow line view of FIG. 図6の仮保持を解除した状態を示す側面図である。It is a side view which shows the state which cancelled | released temporary holding of FIG.
 本発明の一実施形態に係るボイラ装置の炉壁構造について、図1~図4を参照して説明する。 A furnace wall structure of a boiler apparatus according to an embodiment of the present invention will be described with reference to FIGS. 1 to 4.
 図1に示すように、本実施形態の炉壁構造は、ボイラ火炉1の上部に形成される垂直管壁(垂直水壁)2と、ボイラ火炉1の下部に形成されて垂直管壁2の下端から連続して吊下げられるスパイラル管壁(スパイラル水壁)3とを備えた組合せの水冷壁構造である。垂直管壁2及びスパイラル管壁3を含むボイラ本体は、図示外の鉄骨柱及び梁からなる構造体(ボイラ建屋)内の天井大梁に吊り下げられて設置される。 As shown in FIG. 1, the furnace wall structure of this embodiment includes a vertical pipe wall (vertical water wall) 2 formed in the upper part of the boiler furnace 1 and a lower part of the vertical pipe wall 2 formed in the lower part of the boiler furnace 1. It is a combination water-wall structure provided with a spiral pipe wall (spiral water wall) 3 suspended continuously from the lower end. The boiler main body including the vertical pipe wall 2 and the spiral pipe wall 3 is suspended and installed on a ceiling girder in a structure (boiler building) composed of steel columns and beams (not shown).
 垂直管壁2及びスパイラル管壁3は、水管(鋼管、伝熱管)4,6とフィン(鋼板、メンブレンバー)5,7とを交互に配置して溶接接合によりパネル状に形成したメンブレンウォールであり、垂直管壁2では、水管4が略鉛直方向に延びるようにメンブレンウォールがボイラ火炉1に沿って縦位置に配置されてボイラ火炉1を形成する。これに対し、スパイラル管壁3では、水管6が斜め方向に延びるようにメンブレンウォールが傾斜した横位置に配置されてボイラ火炉1を形成し、各水管6がボイラ火炉1の周囲を螺旋状に巻回する。 The vertical pipe wall 2 and the spiral pipe wall 3 are membrane walls formed by welding and arranging water pipes (steel pipes, heat transfer pipes) 4 and 6 and fins (steel plates, membrane bars) 5 and 7 alternately. In the vertical pipe wall 2, the membrane wall is disposed at a vertical position along the boiler furnace 1 so that the water pipe 4 extends in the substantially vertical direction to form the boiler furnace 1. On the other hand, in the spiral pipe wall 3, the membrane wall is disposed at an inclined lateral position so that the water pipe 6 extends in the oblique direction to form the boiler furnace 1, and each water pipe 6 spirals around the boiler furnace 1. Roll around.
 スパイラル管壁3では、水管6内の給水がボイラ火炉1の周囲を旋回しながら上昇するので、垂直管壁2のように水平方向の位置によって熱吸収量が相違することがなく、ボイラ火炉1からの輻射熱で給水の均一な加熱を行うことが可能である。またスパイラル管壁3は、垂直管壁2に比べて少ない本数の水管6でボイラ火炉1を取り巻くので内部流体の流速を速くすることができ、核沸騰や膜沸騰のおそれも少ないという利点がある。 In the spiral pipe wall 3, the feed water in the water pipe 6 ascends while swirling around the boiler furnace 1, so the heat absorption amount does not differ depending on the position in the horizontal direction as in the vertical pipe wall 2. It is possible to perform uniform heating of the feed water with radiant heat from the Further, since the spiral tube wall 3 surrounds the boiler furnace 1 with a smaller number of water tubes 6 than the vertical tube wall 2, the flow velocity of the internal fluid can be increased and there is an advantage that there is little risk of nuclear boiling and film boiling. .
 スパイラル管壁3の各外面の近傍には、略鉛直方向に延びる複数のバーチカルストラップ(支持部材、Uストラップ)8が、水平方向に略等間隔に配置されている。各バーチカルストラップ8は、炉外へ向かって開口するU状断面であり、その上部が垂直管壁2に溶接によって固定されて鉛直下方へ垂下する。スパイラル管壁3はバーチカルストラップ8に固定されず、スパイラル管壁3の荷重は、バーチカルストラップ8によって上方の垂直管壁2に伝達されずに、スパイラル管壁3自身によって垂直管壁2に伝達される。 In the vicinity of each outer surface of the spiral pipe wall 3, a plurality of vertical straps (support members, U straps) 8 extending in a substantially vertical direction are arranged at substantially equal intervals in the horizontal direction. Each vertical strap 8 is a U-shaped cross section that opens toward the outside of the furnace, and the upper portion thereof is fixed to the vertical pipe wall 2 by welding and vertically descends. The spiral tube wall 3 is not fixed to the vertical strap 8, and the load of the spiral tube wall 3 is transferred to the vertical tube wall 2 by the spiral tube wall 3 itself without being transferred to the upper vertical tube wall 2 by the vertical strap 8. Ru.
 スパイラル管壁3は、重力方向に対して斜めに傾斜して延びる水管6とフィン7とが溶接接合されたメンブレンウォールであるので、スパイラル管壁3自体の強度が垂直管壁2よりも低下することは避けられず、且つ炉壁内では燃焼が行われるため、炉内圧による幅方向の変形防止対策と熱伸びによる高さ方向の熱伸び吸収対策とが必要となる。係る対策のため、スパイラル管壁3の周囲には、スパイラル管壁3の外側を囲むようにバックステー(スパイラル管壁3の内部の炉圧を支える等のためのビーム)10が配置されている(図4参照)。バックステー10は、バーチカルストラップ8に支持され、バックステー10の荷重はバーチカルストラップ8を介して垂直管壁2へ伝達される。 Since the spiral pipe wall 3 is a membrane wall in which the water pipe 6 extending obliquely with respect to the direction of gravity and the fins 7 are welded and joined, the strength of the spiral pipe wall 3 itself is lower than that of the vertical pipe wall 2 Inevitably, since combustion is carried out in the furnace wall, it is necessary to take measures against deformation in the width direction due to the internal pressure of the furnace and measures against thermal expansion absorption in the height direction due to thermal expansion. For such measures, a backstay (a beam for supporting the furnace pressure inside the spiral pipe wall 3 etc.) 10 is arranged around the spiral pipe wall 3 so as to surround the outside of the spiral pipe wall 3 (See Figure 4). The backstay 10 is supported by a vertical strap 8, and the load of the backstay 10 is transmitted to the vertical pipe wall 2 via the vertical strap 8.
 図4にバックステー10の一例を示す。図4に示すバックステー10は、バーチカルストラップ8と略平行に配置されて略鉛直に延びるバーチカルバックステー11と、略水平に延びるホリゾンタルバックステー12とを含み、バーチカルバックステー11とホリゾンタルバックステー12とは、互いに交叉して結合されている。バーチカルバックステー11及びホリゾンタルバックステー12は、メジャーリンク(揺動リンク)13及びマイナーリンク(揺動リンク)14によってバーチカルストラップ8に連結され、メジャーリンク13及びマイナーリンク14を介してバーチカルストラップ8に支持される。 An example of the back stay 10 is shown in FIG. The back stay 10 shown in FIG. 4 includes a vertical back stay 11 disposed substantially parallel to the vertical strap 8 and extending substantially vertically, and a horizontal back stay 12 extending substantially horizontally, the vertical back stay 11 and the horizontal back stay 12. And are mutually connected crosswise. Vertical back stay 11 and horizontal back stay 12 are connected to vertical strap 8 by measure link (swing link) 13 and minor link (swing link) 14, and are connected to vertical strap 8 through measure link 13 and minor link 14. Be supported.
 図1(a)に示すように、スパイラル管壁3の外面には、複数のパネル側支持金具20が固定されている。複数のパネル側支持金具20は、各バーチカルストラップ8に対して高さが異なる各位置に設けられている。 As shown in FIG. 1A, a plurality of panel side support fittings 20 are fixed to the outer surface of the spiral pipe wall 3. The plurality of panel support brackets 20 are provided at different positions with respect to each vertical strap 8.
 図2及び図3に示すように、パネル側支持金具20は、左右1対の支持板21と1本の押えピン22とから構成され、左右の支持板21には、押えピン22が挿通するピン挿通孔23が形成されている。左右の支持板21は、バーチカルストラップ8の左右に配置され、スパイラル管壁3の外面に溶接されたベースプレート24に溶接されている。押えピン22は、その両端部が左右の支持板21のピン挿通孔23を挿通した状態でバーチカルストラップ8の炉外側に配置され、左右の支持板21の一方に溶接されている。左右の支持板21と押えピン22とは、スパイラル管壁3の外面との間にバーチカルストラップ8を取り囲む空間25を区画する。パネル側支持金具20は、空間25内でスパイラル管壁3の横方向の伸びとバーチカルストラップ8の縦方向の伸びとを吸収可能な支持金具として機能する。 As shown in FIGS. 2 and 3, the panel-side support fitting 20 is composed of a pair of left and right support plates 21 and a single presser pin 22, and the presser pins 22 are inserted through the left and right support plates 21. The pin insertion hole 23 is formed. The left and right support plates 21 are disposed on the left and right of the vertical strap 8 and welded to a base plate 24 welded to the outer surface of the spiral pipe wall 3. The presser pin 22 is disposed on the furnace outside of the vertical strap 8 with its both ends inserted through the pin insertion holes 23 of the left and right support plates 21 and is welded to one of the left and right support plates 21. The left and right support plates 21 and the presser pin 22 define a space 25 surrounding the vertical strap 8 between the outer surface of the spiral tube wall 3. The panel-side support fitting 20 functions as a support fitting capable of absorbing the lateral extension of the spiral pipe wall 3 and the longitudinal extension of the vertical strap 8 in the space 25.
 次に、長期間の使用等によりスパイラル管壁3の一部が腐食した等の理由により、係る一部の炉壁部分(交換対象の炉壁部分)30を交換用の新しい未腐食の炉壁部分31に交換する工法について、図5~図8を参照して説明する。 Next, a new uncorroded furnace wall for replacing a part of the furnace wall part (the furnace wall part to be replaced) 30 due to the corrosion of a part of the spiral pipe wall 3 due to long-term use etc. The method of replacing the portion 31 will be described with reference to FIGS. 5 to 8.
 なお、交換用の炉壁部分31は、交換対象の炉壁部分30と同一の形状及び構成であり、交換対象の炉壁部分30に合わせて工場等で製造される。また、交換対象の炉壁部分30の外周縁のうち上縁(上辺)及び下縁(下辺)は、水管6の傾斜方向に沿ってフィン7内に設定される。左右の側縁(左辺及び右辺)は、上縁の左端と下縁の左端との間、及び上縁の右端と下縁の右端との間を鉛直方向に沿って直線状に連続するように設定してもよく、上下に並ぶ複数の水管6に対して各軸方向(傾斜方向)と略直交するように階段状に設定してもよい。 The furnace wall portion 31 for replacement has the same shape and configuration as the furnace wall portion 30 to be replaced, and is manufactured at a factory or the like according to the furnace wall portion 30 to be replaced. Further, the upper edge (upper side) and the lower edge (lower side) of the outer peripheral edge of the furnace wall portion 30 to be replaced are set in the fins 7 along the inclination direction of the water pipe 6. The left and right side edges (left side and right side) are linearly continuous along the vertical direction between the left edge of the upper edge and the left edge of the lower edge and between the right edge of the upper edge and the right edge of the lower edge You may set, and you may set in step shape so that it may be substantially orthogonal to each axial direction (inclination direction) with respect to the several water pipe 6 located in a line up and down.
 図5において、交換用の炉壁部分31及び交換対象の炉壁部分30は、1枚の大きな炉壁部分を表しているが、以下の切抜工程、取付工程において、交換用の炉壁部分31及び/又は交換対象の炉壁部分30を左右上下に複数に区画・分割して順次、切抜・取付を行ってもよい。その際、区画・分割の数、大きさは特に限定されない。 In FIG. 5, the furnace wall portion 31 for replacement and the furnace wall portion 30 to be replaced represent one large furnace wall portion, but in the following cutting process and mounting process, the furnace wall portion 31 for replacement And / or the furnace wall portion 30 to be replaced may be divided and divided into a plurality of left, right, upper and lower parts, and cutting and mounting may be sequentially performed. At this time, the number and size of the divisions / divisions are not particularly limited.
 交換対象の炉壁部分30を交換用の炉壁部分31に交換する場合、先ず交換対象の炉壁部分30の下方のスパイラル管壁3をバーチカルストラップ8に対して固定して仮保持する(仮保持工程)。スパイラル管壁3を仮保持するバーチカルストラップ8には、交換対象の炉壁部分30の外面上を通過するバーチカルストラップ8の他、交換対象の炉壁部分30の左右外側を通過するバーチカルストラップ8も含まれる。 When replacing the furnace wall portion 30 to be replaced with the furnace wall portion 31 for replacement, first, the spiral pipe wall 3 below the furnace wall portion 30 to be replaced is fixed to the vertical strap 8 and temporarily held (provisionally Holding process). The vertical straps 8 temporarily holding the spiral tube wall 3 include vertical straps 8 passing on the outer surface of the furnace wall portion 30 to be replaced, and vertical straps 8 passing on the left and right outsides of the furnace wall portion 30 to be replaced. included.
 具体的には、バーチカルストラップ8の左右両側において、スパイラル管壁3の外面(例えば水管6の周面及び/又はフィン7の外面)に平板状の複数のフィラープレート32を溶接によって固定し、フィラープレート32の外面に平板状のサポートプレート(第1仮保持部材)33を溶接によって固定し、バーチカルストラップ8の外側面に角柱状の角柱サポート(第2仮保持部材、サポート支柱)34を溶接によって固定し、角柱サポート34にサポートプレート33を溶接によって固定する。 Specifically, on the left and right sides of the vertical strap 8, a plurality of flat plate-like filler plates 32 are fixed by welding to the outer surface of the spiral pipe wall 3 (for example, the outer surface of the water pipe 6 and / or the outer surface of the fins 7) A flat support plate (first temporary holding member) 33 is fixed to the outer surface of the plate 32 by welding, and a prismatic prismatic support (second temporary holding member, support post) 34 is welded to the outer surface of the vertical strap 8 by welding. Fix and fix the support plate 33 to the prismatic support 34 by welding.
 複数のフィラープレート32は、その外面が同一平面上に配置されるように調整されて固定される。サポートプレート33は、例えば板厚が15mm~50mmで1辺の長さが150mm~400mmの範囲から所望の板厚及び長さが選択された矩形状の鋼板である。また、角柱サポート34は、1辺の長さが20mm~50mmの範囲から所望の長さが選択された断面矩形状(正方形又は正方形に近い長方形)の角柱状の鋼材である。角柱サポート34の長手方向(鉛直方向)の全長は、サポートプレート33の長手方向(鉛直方向)の全長と略同一か或いはサポートプレート33の全長よりも僅かに短く設定される。 The plurality of filler plates 32 are adjusted and fixed such that the outer surfaces thereof are disposed on the same plane. The support plate 33 is, for example, a rectangular steel plate whose desired thickness and length are selected from the range of 15 mm to 50 mm and the length of one side of 150 mm to 400 mm. In addition, the prismatic support 34 is a prismatic steel material having a rectangular cross section (a square or a rectangle close to a square) whose desired length is selected from the range of 20 mm to 50 mm on one side. The total length in the longitudinal direction (vertical direction) of the prismatic support 34 is set to be substantially the same as the total length in the longitudinal direction (vertical direction) of the support plate 33 or slightly shorter than the total length of the support plate 33.
 なお、フィラープレート32を省略し、サポートプレート33をスパイラル管壁3の外面に直接溶接して固定してもよい。また、交換対象の炉壁部分30は、その外縁がパネル側支持金具20を通過しない(パネル側支持金具20から外れた領域を通過する)ように設定することが好ましい。 The filler plate 32 may be omitted, and the support plate 33 may be directly welded and fixed to the outer surface of the spiral pipe wall 3. Moreover, it is preferable to set the furnace wall portion 30 to be replaced so that the outer edge thereof does not pass through the panel side support fitting 20 (it passes through the area away from the panel side support fitting 20).
 次に、交換対象の炉壁部分30の外縁(外周縁)を切断し、交換対象の炉壁部分30を図示しないワイヤーロープによって吊下げてスパイラル管壁3から抜取る(切抜工程)。係る抜取りにより、スパイラル管壁3には広範囲な開口35が形成される。 Next, the outer edge (outer peripheral edge) of the furnace wall portion 30 to be replaced is cut, and the furnace wall portion 30 to be replaced is suspended by a wire rope (not shown) and removed from the spiral pipe wall 3 (cutout process). By such removal, a wide range of openings 35 are formed in the spiral tube wall 3.
 次に、交換対象の炉壁部分30の抜取りによって形成されたスパイラル管壁3の開口35を閉止するように、交換用の炉壁部分31をワイヤーロープによって吊上げて開口35の周縁部に接合する(取付工程)。このとき、開口35の左右に残存する水管6と交換用の炉壁部分31の水管6とが水密状に連通するように、水管6の端縁同士を溶接によって接合する。 Next, the furnace wall portion 31 for replacement is lifted with a wire rope and joined to the peripheral portion of the opening 35 so as to close the opening 35 of the spiral pipe wall 3 formed by the removal of the furnace wall portion 30 to be replaced. (Mounting process). At this time, the end edges of the water pipe 6 are joined by welding so that the water pipe 6 remaining on the left and right of the opening 35 and the water pipe 6 of the furnace wall portion 31 for replacement communicate in a watertight manner.
 最後に、バーチカルストラップ8に対するスパイラル管壁3の仮保持を解除する(仮保持解除工程)。 Finally, temporary holding of the spiral tube wall 3 with respect to the vertical strap 8 is released (temporary holding release step).
 具体的には、バーチカルストラップ8と角柱サポート34との間の溶接部36及びサポートプレート33と角柱サポート34との間の溶接部37をサンダー等によって切除し、バーチカルストラップ8及びサポートプレート33から角柱サポート34を取外すことによって、図8に示すようにスパイラル管壁3の仮保持を解除する。 Specifically, the welds 36 between the vertical strap 8 and the prismatic support 34 and the welds 37 between the support plate 33 and the prismatic support 34 are cut out with a sander or the like, and the vertical strap 8 and the support plate 33 By removing the support 34, the temporary holding of the spiral tube wall 3 is released as shown in FIG.
 本実施形態によれば、スパイラル管壁3のうち一部の交換対象の炉壁部分30を部分的に切抜いて交換用の炉壁部分31と交換する際に、交換対象の炉壁部分30を切抜く前に、交換対象の炉壁部分30の下方のスパイラル管壁3をバーチカルストラップ8に対して固定して仮保持するので、交換対象の炉壁部分30の切抜きによりスパイラル管壁3に広範囲な開口35が形成された状態において、開口35の下方のスパイラル管壁3の荷重は、バーチカルストラップ8に一時的に預けられて、バーチカルストラップ8を介して垂直管壁2に伝達される。従って、開口35の両側部分への応力集中が緩和され、スパイラル管壁3の変形や損傷を防止することができる。 According to the present embodiment, when partially cutting out the furnace wall portion 30 to be replaced of a part of the spiral pipe wall 3 and replacing it with the furnace wall portion 31 for replacement, the furnace wall portion 30 to be replaced is Since the lower spiral pipe wall 3 of the furnace wall portion 30 to be replaced is fixed to the vertical strap 8 and temporarily held before cutting out, cutting out of the furnace wall portion 30 to be replaced widens a wide area on the spiral pipe wall 3 In the state in which the opening 35 is formed, the load of the spiral pipe wall 3 below the opening 35 is temporarily deposited on the vertical strap 8 and transmitted to the vertical pipe wall 2 via the vertical strap 8. Therefore, stress concentration on both sides of the opening 35 is alleviated, and deformation and damage of the spiral pipe wall 3 can be prevented.
 また、スパイラル管壁3の開口35を閉止するように交換用の炉壁部分31を開口35の周縁部に接合した後、バーチカルストラップ8に対するスパイラル管壁3の仮保持を解除するので、ボイラ装置の運転時におけるスパイラル管壁3とバーチカルストラップ8との不要な干渉を防止することができ、炉壁部分30の交換後においても交換前と同等にバーチカルストラップ8を機能させることができる。 Also, after joining the replacement wall portion 31 to the peripheral edge of the opening 35 so as to close the opening 35 of the spiral tube wall 3, the temporary holding of the spiral tube wall 3 with respect to the vertical strap 8 is released. Unnecessary interference between the spiral pipe wall 3 and the vertical strap 8 at the time of operation can be prevented, and even after the furnace wall portion 30 is replaced, the vertical strap 8 can be functioned in the same manner as before replacement.
 また、スパイラル管壁3に対して固定されたサポートプレート33を、バーチカルストラップ8に溶接により固定された角柱サポート34に溶接して固定し、仮保持解除工程では、バーチカルストラップ8と角柱サポート34との間の溶接部36及びサポートプレート33と角柱サポート34との間の溶接部37を切除し、バーチカルストラップ8及びサポートプレート33から角柱サポート34を取外すことによって、スパイラル管壁3の仮保持を解除するので、スパイラル管壁3の仮保持を簡易な作業によって解除することができる。 Further, the support plate 33 fixed to the spiral pipe wall 3 is welded and fixed to the prismatic support 34 fixed to the vertical strap 8 by welding, and in the temporary holding release step, the vertical strap 8 and the prismatic support 34 The temporary holding of the spiral tube wall 3 is released by cutting the welds 36 between the two and the welds 37 between the support plate 33 and the prismatic support 34 and removing the prismatic supports 34 from the vertical straps 8 and the support plate 33 Therefore, temporary holding of the spiral pipe wall 3 can be released by a simple operation.
 また、サポートプレート33をスパイラル管壁3側に残存させるので、仮保持解除によるスパイラル管壁3の損傷を確実に防止することができる。さらに、角柱サポート34を取外すので、ボイラ装置の運転時におけるスパイラル管壁3とバーチカルストラップ8との不要な干渉を確実に防止することができる。 Further, since the support plate 33 is left on the spiral pipe wall 3 side, damage to the spiral pipe wall 3 due to release of temporary holding can be reliably prevented. Furthermore, since the prismatic column support 34 is removed, unnecessary interference between the spiral pipe wall 3 and the vertical strap 8 can be reliably prevented during operation of the boiler apparatus.
 なお、本発明は、一例として説明した上述の実施形態、及びその実施例に限定されることはなく、上述の実施形態等以外であっても、本発明に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能である。 The present invention is not limited to the above-described embodiment described above as an example and the examples thereof, and even if it is other than the above-described embodiment and the like, it does not deviate from the technical concept of the present invention. If it is, various changes are possible according to design etc.
1:ボイラ火炉
2:垂直管壁(垂直水壁)
3:スパイラル管壁(スパイラル水壁)
4,6:水管(鋼管、伝熱管)
5,7:フィン(鋼板、メンブレンバー)
8:バーチカルストラップ(支持部材、Uストラップ)
10:バックステー
11:バーチカルバックステー
12:ホリゾンタルバックステー
20:パネル側支持金具
21:支持板
22:押えピン
23:ピン挿通孔
24:ベースプレート
25:空間
30:一部の炉壁部分(交換対象の炉壁部分)
31:交換用の炉壁部分
32:フィラープレート
33:サポートプレート(第1仮保持部材)
34:角柱サポート(第2仮保持部材、サポート支柱)
35:開口
36:バーチカルストラップと角柱サポートとの間の溶接部
37:サポートプレートと角柱サポートとの間の溶接部
1: Boiler furnace 2: Vertical pipe wall (vertical water wall)
3: Spiral tube wall (spiral water wall)
4, 6: Water pipe (steel pipe, heat transfer pipe)
5,7: Fins (Steel plate, membrane bar)
8: Vertical strap (support member, U strap)
10: back stay 11: vertical back stay 12: horizontal back stay 20: panel side support bracket 21: support plate 22: press pin 23: pin insertion hole 24: base plate 25: space 30: partial furnace wall portion (replacement target Of the furnace wall)
31: furnace wall portion 32 for replacement: filler plate 33: support plate (first temporary holding member)
34: Square column support (second temporary holding member, support post)
35: Opening 36: Weld 37 between vertical strap and prismatic support 37: Weld between support plate and prismatic support

Claims (4)

  1.  上部の垂直管壁と前記垂直管壁から吊下げられた下部のスパイラル管壁とを有するボイラ炉壁と、前記スパイラル管壁の周囲に配置されて炉圧を支えるバックステーと、前記垂直管壁に固定されて前記バックステーを支持する支持部材とを備え、前記支持部材が前記スパイラル管壁に固定されずに前記スパイラル管壁の外面近傍を垂下するボイラ装置において、前記スパイラル管壁のうち一部の炉壁部分を交換用の炉壁部分に交換するボイラ炉壁の交換工法であって、
     前記一部の炉壁部分の下方の前記スパイラル管壁を前記支持部材に対して固定して仮保持する仮保持工程と、
     前記仮保持工程の後、前記一部の炉壁部分の外縁を切断して前記一部の炉壁部分を前記スパイラル管壁から抜取る切抜工程と、
     前記切抜工程によって形成された前記スパイラル管壁の開口を閉止するように前記交換用の炉壁部分を前記開口の周縁部に接合する取付工程と、を備える
     ことを特徴とするボイラ炉壁の交換工法。
    A boiler furnace wall having an upper vertical pipe wall and a lower spiral pipe wall suspended from the vertical pipe wall, a back stay disposed around the spiral pipe wall to support furnace pressure, and the vertical pipe wall And a supporting member fixed to the support member for supporting the back stay, the supporting member hanging near the outer surface of the spiral pipe wall without being fixed to the spiral pipe wall, one of the spiral pipe walls A boiler furnace wall replacement method in which the furnace wall portion of the section is replaced with a furnace wall portion for replacement,
    A temporary holding step of fixing and temporarily holding the spiral pipe wall below the partial furnace wall portion with respect to the support member;
    After the temporary holding step, cutting out the outer edge of the portion of the furnace wall portion to extract the portion of the furnace wall portion from the spiral pipe wall;
    And a mounting step of joining the replacement furnace wall portion to the peripheral edge portion of the opening so as to close the opening of the spiral pipe wall formed by the cutout step. Construction method.
  2.  請求項1に記載のボイラ炉壁の交換工法であって、
     前記取付工程の後、前記支持部材に対する前記スパイラル管壁の仮保持を解除する仮保持解除工程をさらに備える
     ことを特徴とするボイラ炉壁の交換工法。
    The boiler furnace wall replacement method according to claim 1, wherein
    The boiler furnace wall replacement method according to claim 1, further comprising: a temporary holding releasing step for releasing temporary holding of the spiral pipe wall with respect to the support member after the attaching step.
  3.  請求項2に記載のボイラ炉壁の交換工法であって、
     前記仮保持工程では、前記スパイラル管壁に対して第1仮保持部材を固定し、前記支持部材に前記第2仮保持部材を溶接して固定し、前記第2仮保持部材に前記第1仮保持部材を溶接して固定することによって、前記スパイラル管壁を仮保持し、
     前記仮保持解除工程では、前記支持部材と前記第2仮保持部材との間の溶接部及び前記第1仮保持部材と前記第2仮保持部材との間の溶接部を切除し、前記支持部材及び前記第1仮保持部材から前記第2仮保持部材を取外すことによって、前記スパイラル管壁の仮保持を解除する
     ことを特徴とするボイラ炉壁の交換工法。
    The boiler furnace wall replacement method according to claim 2, wherein
    In the temporary holding step, the first temporary holding member is fixed to the spiral pipe wall, and the second temporary holding member is welded and fixed to the support member, and the first temporary holding member is fixed to the second temporary holding member. Temporarily holding the spiral pipe wall by welding and fixing the holding member;
    In the temporary holding releasing step, a weld between the support member and the second temporary holding member and a weld between the first temporary holding member and the second temporary holding member are cut off, and the support member is removed. And removing the temporary holding of the spiral pipe wall by removing the second temporary holding member from the first temporary holding member.
  4.  上部の垂直管壁と前記垂直管壁から吊下げられた下部のスパイラル管壁とを有するボイラ炉壁と、前記スパイラル管壁の周囲に配置されて炉圧を支えるバックステーと、前記垂直管壁に固定されて前記バックステーを支持する支持部材とを備え、前記支持部材が前記スパイラル管壁に固定されずに前記スパイラル管壁の外面近傍を垂下するボイラ装置において、前記スパイラル管壁のうち一部の炉壁部分を交換用の炉壁部分に交換する際に前記スパイラル管壁を前記支持部材によって仮保持するボイラ炉壁の仮保持構造であって、
     前記スパイラル管壁に対して固定される第1仮保持部材と、
     前記支持部材に溶接によって固定される第2仮保持部材と、を備え、
     前記第1仮保持部材は、前記第2仮保持部材に溶接によって固定される
     ことを特徴とするボイラ炉壁の仮保持構造。
    A boiler furnace wall having an upper vertical pipe wall and a lower spiral pipe wall suspended from the vertical pipe wall, a back stay disposed around the spiral pipe wall to support furnace pressure, and the vertical pipe wall And a supporting member fixed to the support member for supporting the back stay, the supporting member hanging near the outer surface of the spiral pipe wall without being fixed to the spiral pipe wall, one of the spiral pipe walls A temporary holding structure of a boiler furnace wall in which the spiral pipe wall is temporarily held by the support member when replacing the furnace wall portion of the section with a furnace wall portion for replacement.
    A first temporary holding member fixed to the spiral pipe wall;
    And a second temporary holding member fixed to the support member by welding.
    The temporary holding structure for a boiler furnace wall, wherein the first temporary holding member is fixed to the second temporary holding member by welding.
PCT/JP2018/025825 2017-07-10 2018-07-09 Boiler furnace wall replacing method and boiler furnace wall temporary holding structure WO2019013150A1 (en)

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KR1020207000315A KR20200028384A (en) 2017-07-10 2018-07-09 Boiler furnace wall replacement method and temporary maintenance structure of boiler furnace wall
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JP2017-134850 2017-07-10
JP2017134850A JP6687566B2 (en) 2017-07-10 2017-07-10 Boiler furnace wall replacement method and boiler furnace wall temporary holding structure

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5693603U (en) * 1979-12-14 1981-07-25
JPS59109703A (en) * 1982-12-13 1984-06-25 三菱重工業株式会社 Method of replacing heat transfer pipe group
JPS60164103A (en) * 1984-02-07 1985-08-27 バブコツク日立株式会社 Method of assembling inclined water-cooling wall
JPS6316920A (en) * 1986-07-08 1988-01-23 ジエラルド エイ.レツゲ Method and device for cutting boiler tube wall
JPH03233203A (en) * 1990-02-09 1991-10-17 Babcock Hitachi Kk Temporary device for suspended boiler

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5693603U (en) * 1979-12-14 1981-07-25
JPS59109703A (en) * 1982-12-13 1984-06-25 三菱重工業株式会社 Method of replacing heat transfer pipe group
JPS60164103A (en) * 1984-02-07 1985-08-27 バブコツク日立株式会社 Method of assembling inclined water-cooling wall
JPS6316920A (en) * 1986-07-08 1988-01-23 ジエラルド エイ.レツゲ Method and device for cutting boiler tube wall
JPH03233203A (en) * 1990-02-09 1991-10-17 Babcock Hitachi Kk Temporary device for suspended boiler

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