WO2019010670A1 - Flexible stretchable strain sensor and preparation method therefor - Google Patents

Flexible stretchable strain sensor and preparation method therefor Download PDF

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Publication number
WO2019010670A1
WO2019010670A1 PCT/CN2017/092799 CN2017092799W WO2019010670A1 WO 2019010670 A1 WO2019010670 A1 WO 2019010670A1 CN 2017092799 W CN2017092799 W CN 2017092799W WO 2019010670 A1 WO2019010670 A1 WO 2019010670A1
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WIPO (PCT)
Prior art keywords
flexible
microchannel
strain sensor
silicone rubber
liquid conductor
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PCT/CN2017/092799
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French (fr)
Chinese (zh)
Inventor
李晖
陈静
高钦武
王磊
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中国科学院深圳先进技术研究院
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Priority to PCT/CN2017/092799 priority Critical patent/WO2019010670A1/en
Publication of WO2019010670A1 publication Critical patent/WO2019010670A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/16Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress

Definitions

  • the present invention belongs to the technical field of sensor fabrication and packaging, and in particular, to a flexible tensile strain sensor and a preparation method thereof.
  • sensors In the actual use of wearable devices, many times require sensors to be transparent, flexible, stretchable, free to bend or even fold, high sensitivity, etc., especially the working environment is directly on the complex irregular skin surface of the human body with large deformation. For example, deformation detection of joints, etc.
  • Porous nylon which is similar to skin mechanical properties, is used as a substrate to electrochemically deposit polypyrrole as a conductive dopant in the matrix. When the load is loaded, the conductivity of the sensor is increased to measure the external load.
  • PDMS Using a highly elastic and durable telescopic spiral electrode, PDMS is used as the main structural material. Create a highly distorted array of tactile sensors. It can accommodate complex work surfaces without damaging the sensor array and the sensing array on the metal interconnect.
  • the strain sensor described above has a certain flexibility, it does not achieve true stretchability, lacks skin-like flexibility, and cannot fully realize the external load under the condition of covering a three-dimensional complex static/dynamic surface. Measurement. When the strain or bending angle is large, the entire system will destroy the failure. Compared with the surface of human skin, the same kind of rigidity still shows a certain degree of discomfort, which makes the human body feel uncomfortable and difficult to integrate, which greatly limits the stability, accuracy and accuracy of the measurement. In addition, human physiological signals are easily interfered by external factors such as perspiration, muscle contraction, etc., and users cannot eliminate these influencing factors, resulting in ambiguity and incompleteness of data collection, and poor reliability.
  • the object of the present invention is to overcome the above deficiencies of the prior art, and to provide a flexible tensile strain sensor and a preparation method thereof, the stability, accuracy, accuracy and reliability of the flexible tensile strain sensor.
  • a flexible tensile strain sensor comprising a flexible substrate, the flexible substrate has a flexible microchannel, the microchannel is provided with a liquid conductor or a semi-liquid conductor, Electrodes are provided at both ends of the microchannel.
  • the flexible substrate is made of a degradable polyester material or a silicone rubber material.
  • a liquid conductor eutectic gallium indium is disposed in the microchannel.
  • the microchannels are strip-shaped, line-shaped, serpentine, circular or curved; or/and, the microchannels are provided with one or at least two.
  • the present invention also provides a wearable device having the above-described flexible stretch strain sensor.
  • the present invention also provides a method for preparing a flexible tensile strain sensor, comprising the following steps:
  • preparing the flexible substrate comprises the following steps:
  • injecting the liquid conductor or the semi-liquid conductor into the microchannel comprises the following steps:
  • two syringes are inserted into both ends of the microchannel, one of the syringes has a liquid conductor; the other syringe draws air in the microchannel, and a syringe having a liquid conductor injects a liquid conductor into the microchannel , fill the liquid conductor with the microchannel and pull out the syringe.
  • inserting the electrodes at both ends of the microchannel includes the following steps:
  • Two electrodes are respectively inserted at both ends of the microchannel, and the microchannel is sealed with a flexible material solution.
  • mixing and removing the bubbles of the flexible material solution comprises the steps of:
  • the Ecoflex series silicone rubber solution is placed in a container of a centrifugal mixer, the rotation speed of the centrifugal mixer is 300-400 rpm, and after maintaining the turn for 10-15 s, the rotation speed of the centrifugal mixer is increased to 1400- 1600 rp m, maintaining a turn of 25-30 s, obtaining a mixed silicone rubber solution;
  • the mixed silicone rubber solution is placed in a vacuum suction device, and the vacuum pump of the vacuum suction device is activated to obtain a silicone rubber solution after removing bubbles;
  • Forming the flexible substrate body comprises the steps of:
  • the flexible substrate body after demolding is pressed on the silicone rubber film, and the flexible substrate body and the silicone rubber film are sealed and sealed, and left at room temperature for 45-60 minutes to obtain A flexible substrate with microchannels.
  • a flexible tensile strain sensor and a preparation method thereof are provided by the present invention, and the strain sensor is made of a highly flexible Ecoflex series material as a basic material. Pour into an internal microchannel or microchannel array by microlithography previously prepared by photolithography, followed by spin coating a film of the same material to seal the entire microchannel. The liquid conductor eutectic gallium indium is injected to fill the entire channel. Finally, the electrode is resealed at both ends of the microchannel to complete the preparation. After the sensor is operated, the resistance of the microchannel length and cross section is changed due to the external load. A constant current source is applied across the electrodes. The resistance signal is changed into a voltage signal that is convenient for measurement, and the corresponding strain value is obtained by analyzing the voltage signal.
  • the flexible sensor can still work normally after the strain reaches 300%, and it can work with almost any complicated three-dimensional surface.
  • FIG. 1 is a schematic plan view of a flexible tensile strain sensor according to an embodiment of the present invention
  • FIG. 2 is a schematic plan view showing a microchannel having a serpentine shape in a flexible tensile strain sensor according to an embodiment of the present invention
  • FIG. 3 is a method for preparing a flexible and stretchable strain sensor according to an embodiment of the present invention. a schematic plan view of the glue solution
  • FIG. 4 is a schematic plan view showing a mixture of a silicone rubber solution in a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention
  • FIG. 5 is a schematic plan view of a silicone rubber solution in which a bubble is removed in a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention
  • FIG. 6 is a schematic plan view of a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention, in which a microchannel mold is filled with a silicone rubber solution;
  • FIG. 7 is a schematic plan view showing a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention, after baking a silicone rubber solution on a microchannel mold;
  • FIG. 8 is a schematic plan view of a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention, in which a silicone rubber solution is dropped onto a substrate;
  • FIG. 9 is a schematic plan view showing a method of manufacturing a flexible tensile strain sensor according to an embodiment of the present invention, in which a flexible substrate body and a film are pressed together;
  • FIG. 10 is a schematic plan view of a flexible tensile strain sensor obtained in a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention.
  • a flexible stretchable strain sensor provided by an embodiment of the present invention includes a flexible substrate 1 which can be made of a silicone rubber material (for example, Ecoflex series) or the like.
  • the flexible substrate 1 has a flexible microchannel therein, and the length and cross section of the flexible microchannel can be changed by an external force, and
  • the microchannel 10 is a closed cavity in which a semi-liquid conductor or a liquid conductor 3 is disposed, and the semi-liquid conductor or liquid conductor 3 can fill the microchannel 10.
  • the two ends of the microchannel 10 are provided with an electrode 2, and the end of the electric plate is in contact with the semi-liquid conductor or the liquid conductor 3 in the microchannel 10.
  • the length of the microchannel 10 is caused by the external load. And the cross section changes to change the electrical resistance of the semi-liquid conductor or the liquid conductor 3.
  • a constant current source is applied to the electrodes 2 at both ends.
  • the resistance signal is changed into a voltage signal for convenient measurement, and the corresponding strain value is obtained by analyzing the voltage signal.
  • the sensor mainly collects the liquid conductor or the semi-liquid conductor resistance change signal in the sealed microchannel 10 during operation, and has high flexibility.
  • the stretchability and thin geometry make it easy to integrate directly with any flexible actuator. It has high sensitivity and strong anti-interference ability.
  • the flexible sensor can work normally after the strain reaches 300%, especially suitable for wearable.
  • the field of equipment is especially large deformation, and the stability, accuracy, accuracy and reliability are high.
  • the flexible tensile strain sensor may have a thickness of less than 1 mm, that is, the flexible substrate 1 may have a thickness of less than 1 mm, which is well suited for use in smart wearable devices.
  • the flexible substrate 1 may be made of a degradable polyester material or a silicone rubber material.
  • the flexible substrate 1 is made of a silicone rubber material of the Ecoflex series as a basic material.
  • Ecoflex the German BASF may be used.
  • the company's aliphatic aromatic random copolyester (Ecoflex), its monomers can be: adipic acid, terephthalic acid, 1,4-butanediol.
  • Degradable materials are generally considered to be plastics that can be decomposed into low molecular weight by means of solar radiation or microorganisms in the soil. In addition to being degradable, they should also have properties that are easy to process and meet the requirements of use.
  • PCL polycaprolactone
  • Biodegradable polyester is a new type of polymeric material that can be synthesized by fermentation, chemical methods and enzymatic catalysis.
  • a liquid conductor eutectic gallium indium is disposed in the microchannel 10 as a liquid conductor, and of course, To set up other liquid metal conductors.
  • the electrode 2 may be inserted from both ends of the flexible substrate 1 in the longitudinal direction or both ends of the microchannel 10 to the front end to be in contact with the semi-liquid conductor or the liquid conductor 3 in the microchannel 10.
  • the electrode 2 and the flexible substrate 1 can be sealed by a sealing material to further improve the reliability.
  • the sealing material may be a silicone rubber solution material (Ecoflex).
  • the microchannel 10 may be in the form of a strip, a line, or a serpentine.
  • the serpentine microchannel 10 of the flexible tensile strain sensor 100 has a reciprocating shape. It is more deformable and can be used on the surface of human skin at a relatively large area. The accuracy and stability of sensing can be further improved.
  • the microchannel 10 can also have other structural shapes, such as a circular shape, an arc shape, a tapered shape or a profile, etc., all of which fall within the scope of the present invention.
  • the microchannel may be provided with one or at least two, the microchannel may be one or more, and at least two microchannels may form a microchannel array, and the microchannel in the microchannel array It may be in the form of a rectangular array or a circular array or the like.
  • the sensitivity is high, and the acquired signal exhibits good linearity and repeatability, and has high stability, accuracy, accuracy, and reliability.
  • the strain reaches 300% and still works normally. It can adhere well to complex three-dimensional dynamic and static surfaces, such as large deformed human joints (elbow joints, knee joints), with good affinity with the skin, and almost normal for people to work. did not affect. It is the ideal flexible sensor for wearing equipment.
  • the present invention also provides a wearable device having the above-described flexible stretch strain sensor.
  • Wearable devices can be smart watches, smart bracelets, smart glasses, smart clothing, virtual reality helmets, and more.
  • the flexible tensile strain sensor exhibits a thickness of less than 1 mm and exhibits very good flexibility.
  • the tensile strain reaches 300% and still works properly, which is comparable to human skin.
  • Biocompatible Ecoflex materials can be used as the basic material, and there is almost no discomfort in the integration into wearable devices.
  • the sensor collects the sealed microchannel 10 resistance signal, which eliminates the interference of external noise on the signal, and the collected data is more accurate.
  • the microchannel 10 which is characterized by photolithography, greatly increases the sensitivity of the sensor.
  • the flexible tensile strain sensor provided by the embodiment of the present invention can also be applied to other devices, and is also within the protection range of the present invention.
  • Embodiments of the present invention also provide a method for preparing a flexible tensile strain sensor, as shown in FIGS. 3 to 10 Show, including the following steps:
  • a flexible substrate 1 having a sealed microchannel 10 is prepared; a semi-liquid conductor or a liquid conductor 3 is injected into the microchannel 10, and an electrode 2 is inserted at both ends of the microchannel 10.
  • the semi-liquid conductor or liquid conductor 3 can fill the microchannel 10, and the end of the electrode 2 is in contact with the semi-liquid conductor or the liquid conductor 3.
  • preparing the flexible substrate 1 comprises the following steps:
  • a flexible material solution mixed with and removed from the bubble is dropped onto the substrate 42, and the flexible material solution is formed into a film of a flexible material (silicone rubber film 12);
  • injecting the semi-liquid conductor or the liquid conductor 3 into the microchannel 10 includes the following steps:
  • Two syringes may be inserted into both ends of the microchannel 10, one of which has a liquid conductor 3 therein; another syringe draws air in the microchannel 10, and a syringe having a liquid conductor 3 is directed to the micro The liquid conductor 3 is injected into the channel 10, the liquid conductor 3 is filled with the microchannel 10, and the syringe is pulled out.
  • inserting the electrode 2 at both ends of the microchannel 10 includes the following steps:
  • Two electrodes 2 are respectively inserted into both ends of the microchannel 10, and the microchannel 10 is sealed with a flexible material solution.
  • mixing and removing the bubbles of the flexible material solution comprises the steps of:
  • the Ecoflex series silicone rubber solution can be placed in a container of a centrifugal mixer, the rotation speed of the centrifugal mixer is 300-400 rpm, and the rotation speed of the centrifugal mixer is increased to 1400 after maintaining the daytime for 10-15 s. -1
  • the silicone rubber solution after the bubble removal is obtained; it is understood that the flexible material solution is not limited to the silicone rubber solution.
  • Forming the flexible substrate body 11 includes the following steps: [0074] spraying at least one release agent film on the surface of the microchannel mold 41, and then using a pipette to fill the microchannel mold 41 with a silicone rubber solution after removing bubbles;
  • microchannel mold 41 is moved to an oven, baked at 80 degrees Celsius for 45-60 minutes, after demolding to obtain a flexible substrate body 11;
  • the silicone rubber solution after removing the bubbles is dropped on the substrate 42 and rotated into a homogenizer to form a silicone rubber film 12, and the speed of the homogenizer is set to 350-400 rpm, and the uniformity is 25-30. second;
  • the demolded flexible substrate body 11 is pressed against the silicone rubber film 12, and the flexible substrate body 11 and the silicone rubber film 12 are sealed and sealed, and left at room temperature. 45-60 min, a flexible substrate 1 with microchannels 10 is obtained.
  • a microchannel mold 41 (material is SU-8 photoresist) prepared by photolithography; liquid metal conductor eutectic gallium indium ((EGaln); highly flexible Ecoflex series material; ease release 200 demoulding Specifically, the following steps are included:
  • First step As shown in FIG. 3 and FIG. 4, equal amounts of Ecoflex 1 A and 1B are respectively placed in a container of the centrifugal mixer to ensure that the two silicone rubbers are sufficiently uniformly mixed.
  • the centrifugal mixer rotates at 300-400 rpm for 10-15 s, then increases to 1400-1600 rpm for 25-30 s.
  • Second step As shown in FIG. 4 and FIG. 5, the silicone rubber solution in the first step is placed in a vacuum suction device, and the vacuum pump is driven until all the bubbles in the solution are removed.
  • the third step as shown in FIG. 6, the surface of the microchannel mold 41 is sprayed with a release agent film 12, and then the liquid rubber is used to fill the mold with the silicone rubber solution obtained in the second step, as shown in the figure. 6 is shown.
  • the fourth step The filled microchannel mold 41 is moved to the oven and baked at 80 degrees Celsius for 45-60 m in, as shown in Fig. 7, to obtain a flexible substrate main body 11.
  • Step 5 Drip an appropriate amount of the silicone rubber solution obtained in the second step onto the substrate 42 and rotate it into a homogenizer to form a film 12, and the speed of the homogenizer is set to 350-400 rpm.
  • the daytime is 25-30s, as shown in Figure 8.
  • Step 6 The film 12 formed in the fifth step is in a semi-solidified state, and the demolded microchannel silicone rubber is removed.
  • Step 7 Two micro-injectors are inserted into the microchannels 10, one syringe is used to pump the air inside the microchannels 10, and the liquid conductor-EGaln is drained, and a syringe is used to continuously inject the liquid conductors (EGaln) to In the microchannel 10.
  • the liquid conductor (EGaln) fills the entire microchannel 10 ⁇
  • insert the electrode 2 take a small amount of silicone rubber solution (obtained in the second step) to seal the port, so that a flexible stretchable electronic strain sensor can be obtained, as shown in Fig. 10. Shown.
  • the method is simple to prepare, can realize mass production at one time, and improves daytime and cost effectiveness. It is especially suitable for the field of wearable devices, especially large deformations.
  • a flexible tensile strain sensor and a preparation method thereof are provided by an embodiment of the present invention, and the strain sensor is made of a highly flexible Ecoflex series material.
  • the inner microchannel 10 or microchannel 10 array is inverted by pouring into a micro mold prepared by a photolithography process, and then a thin film 12 of the same material is spin-coated to seal the entire microchannel 10.
  • the liquid conductor eutectic gallium indium is injected to fill the entire channel.
  • the electrode 2 is inserted at both ends of the microchannel 10 to be sealed again to complete the preparation.
  • a constant current source is applied across the electrodes 2.
  • the resistance signal is changed to a voltage signal that is convenient for measurement, and the corresponding strain value is obtained by analyzing the voltage signal.
  • the flexible sensor still works properly when the strain reaches 300%. Works with virtually any complex 3D surface.

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Abstract

A flexible stretchable strain sensor, comprising a flexible substrate (1), wherein a flexible microchannel (10) is arranged in the flexible substrate (1), a liquid conductor or a semi-liquid conductor (3) is arranged in the microchannel (10), and electrodes (2) are arranged at both ends of the microchannel. A wearable device having the flexible stretchable strain sensor. A preparation method for the flexible stretchable strain sensor, comprising the following steps: preparing the flexible substrate (1) having the microchannel (10); and injecting the liquid conductor or the semi-liquid conductor (3) into the microchannel (10), and inserting the electrodes (2) at both ends of the microchannel. The flexible stretchable strain sensor provided by the present invention has the geometrical characteristics of high flexibility, stretchability and being thin, may be directly integrated with any flexible actuator, has high sensitivity and strong anti-interference capability, and may still work normally when the strain reaches 300%.

Description

一种柔性可拉伸应变传感器及其制备方法 技术领域  Flexible tensile strain sensor and preparation method thereof
[0001] 本发明属于传感器制作和封装技术领域, 尤其涉及一种柔性可拉伸应变传感器 及其制备方法。  [0001] The present invention belongs to the technical field of sensor fabrication and packaging, and in particular, to a flexible tensile strain sensor and a preparation method thereof.
背景技术  Background technique
[0002] 随着信息吋代的应用需求越来越高, 对被测量信息的范围、 精度和稳定情况等 各性能参数的期望值和理想化要求逐步提高。 运用到可穿戴设备的传感器系统 在一些运用上逐渐表现出其局限性, 包括目前的传感器柔性不足, 不能做到真 正的可拉伸, 一旦应变或弯曲角度过大, 整个传感器的结构将会得到破坏而失 效; 灵敏度低, 容易受到人体生理信号噪声的干扰, 造成信号采集模糊和不完 整。  [0002] As the application requirements of information generation become higher and higher, the expected values and idealization requirements of various performance parameters such as the range, accuracy, and stability of the measured information are gradually increased. The sensor system applied to wearable devices has gradually shown its limitations in some applications, including the current lack of flexibility of the sensor, and the inability to achieve true stretchability. Once the strain or bending angle is too large, the structure of the entire sensor will be obtained. Destruction and failure; low sensitivity, easy to be disturbed by human physiological signal noise, resulting in fuzzy and incomplete signal acquisition.
[0003] 自 2012年谷歌公司召幵幵发者大会, 推出的 "谷歌眼镜"极大地推动刺激了市场 对可穿戴设备的兴趣。 短短几年内各种各样的可穿戴设备的出现, 给我们生活 带来了各种各样的便利。 例如智能手表体温脉搏检测和计步功能、 高灵敏度的 电子皮肤向大脑传递皮肤触觉信息、 利用三维微电极实现大脑皮层控制假肢等 。 而传感器作为核心部件之一, 将影响可穿戴设备的功能设计与未来发展。 在 可穿戴设备实际使用过程中, 许多吋候要求传感器透明、 柔韧、 延展、 可自由 弯曲甚至折叠、 高灵敏度等特点, 特别是工作环境直接是在各个变形量较大的 人体复杂不规则皮肤表面, 例如关节的变形检测等。  [0003] Since the launch of the Google Incidents Conference in 2012, the launch of "Google Glass" has greatly stimulated the market's interest in wearable devices. The emergence of a wide variety of wearable devices in just a few years has brought us a variety of conveniences. For example, smart watch body temperature pulse detection and step counting function, high-sensitivity electronic skin transmits skin tactile information to the brain, and uses three-dimensional microelectrodes to realize cerebral cortex control prostheses. As one of the core components, the sensor will affect the functional design and future development of the wearable device. In the actual use of wearable devices, many times require sensors to be transparent, flexible, stretchable, free to bend or even fold, high sensitivity, etc., especially the working environment is directly on the complex irregular skin surface of the human body with large deformation. For example, deformation detection of joints, etc.
[0004] 现有技术中的柔性传感器主要采用以下方式制备。  [0004] Flexible sensors in the prior art are mainly prepared in the following manner.
[0005] 1.使用接触印刷法利用半导体纳米线依附于柔性材料制作成场效应晶体管, 其 源电极通过压敏橡胶接地, 外部压力导致压敏电阻的导电性变化, 从而改变晶 体管的性质, 通过检测输出信号的改变获得相应的负载。  [0005] 1. Using a contact printing method to fabricate a field effect transistor by using a semiconductor nanowire attached to a flexible material, the source electrode is grounded through a pressure sensitive rubber, and external pressure causes a change in conductivity of the varistor, thereby changing the properties of the transistor. A change in the detected output signal is obtained to obtain a corresponding load.
[0006] 2.利用碳纳米管喷涂于 PDMS薄片形成矩形导电阵列制作了透明度良好的电容 式传感器阵列, 蜷曲的碳纳米管以及由其形成的网状结构使宏观的导线能够随 着弹性材料的拉伸而伸长同吋保证导电性。 [0007] 3.借助导电纺织品, 将其制作成柔性电极嵌入 PDMS之中, 上层单电极与底层 四个电极分别产生电容, 通过测量四个电容值的相对变化能够实现对多维力的 探测。 [0006] 2. Using a carbon nanotube sprayed on a PDMS sheet to form a rectangular conductive array to form a transparent sensor array with good transparency, the twisted carbon nanotubes and the mesh structure formed thereby enable macroscopic wires to follow the elastic material. Stretching and stretching the same to ensure conductivity. [0007] 3. With the conductive textile, it is made into a flexible electrode embedded in the PDMS, and the upper electrode and the bottom electrode respectively generate capacitances, and the multi-dimensional force can be detected by measuring the relative change of the four capacitance values.
[0008] 4.以类似皮肤机械特性的多孔尼龙作为基质, 在基体内电化学沉积聚吡咯作为 导电惨杂剂, 当载荷加载吋, 传感器的导电性会增加, 以此测得外界载荷。  [0008] 4. Porous nylon, which is similar to skin mechanical properties, is used as a substrate to electrochemically deposit polypyrrole as a conductive dopant in the matrix. When the load is loaded, the conductivity of the sensor is increased to measure the external load.
[0009] 5.采用高弹性和耐用的伸缩螺旋电极, 以 PDMS作为主要的结构材料。 制作高 度扭曲的触觉传感器阵列。 可以适应复杂的工作表面而不破坏该传感器结构和 金属互连上的感知阵列。  [0009] 5. Using a highly elastic and durable telescopic spiral electrode, PDMS is used as the main structural material. Create a highly distorted array of tactile sensors. It can accommodate complex work surfaces without damaging the sensor array and the sensing array on the metal interconnect.
[0010] 虽然上述应变传感器具有一定的柔性, 但是并不能做到真正的可拉伸, 缺乏类 似皮肤的柔弹性, 不能够完全实现在覆盖三维复杂静 /动态表面的条件下, 完成 对于外界载荷的测量。 在应变或者弯曲角度较大吋, 整个系统将会破坏失效。 同吋相对于人体皮肤表面来说, 仍表现出一定的刚性, 会使人体产生一些不适 应感, 难以集成, 极大的限制了测量的稳定性、 精度和准确度。 另外, 人体生 理信号很容易受到外界因素的干扰, 如汗渍, 肌肉收缩等, 而用户又无法排除 这些影响因素, 造成数据采集模糊性和不完整性, 可靠性欠佳。  [0010] Although the strain sensor described above has a certain flexibility, it does not achieve true stretchability, lacks skin-like flexibility, and cannot fully realize the external load under the condition of covering a three-dimensional complex static/dynamic surface. Measurement. When the strain or bending angle is large, the entire system will destroy the failure. Compared with the surface of human skin, the same kind of rigidity still shows a certain degree of discomfort, which makes the human body feel uncomfortable and difficult to integrate, which greatly limits the stability, accuracy and accuracy of the measurement. In addition, human physiological signals are easily interfered by external factors such as perspiration, muscle contraction, etc., and users cannot eliminate these influencing factors, resulting in ambiguity and incompleteness of data collection, and poor reliability.
技术问题  technical problem
[0011] 本发明的目的在于克服上述现有技术的不足, 提供了一种柔性可拉伸应变传感 器及其制备方法, 其柔性可拉伸应变传感器的稳定性、 精度和准确度、 可靠性  [0011] The object of the present invention is to overcome the above deficiencies of the prior art, and to provide a flexible tensile strain sensor and a preparation method thereof, the stability, accuracy, accuracy and reliability of the flexible tensile strain sensor.
问题的解决方案 Problem solution
技术解决方案  Technical solution
[0012] 本发明的技术方案是: 一种柔性可拉伸应变传感器, 包括柔性基体, 所述柔性 基体内具有柔性的微通道, 所述微通道内设置有液态导体或半液态导体, 所述 微通道的两端设置有电极。  [0012] The technical solution of the present invention is: a flexible tensile strain sensor, comprising a flexible substrate, the flexible substrate has a flexible microchannel, the microchannel is provided with a liquid conductor or a semi-liquid conductor, Electrodes are provided at both ends of the microchannel.
[0013] 可选地, 所述柔性基体采用降解聚酯材料或硅橡胶材料。  [0013] Optionally, the flexible substrate is made of a degradable polyester material or a silicone rubber material.
[0014] 可选地, 所述微通道内设置有液体导体共晶镓铟。 [0014] Optionally, a liquid conductor eutectic gallium indium is disposed in the microchannel.
[0015] 可选地, 所述微通道呈条形、 折线形、 蛇形、 圆形或弧形; 或者 /和, 所述微 通道设置有一个或至少两个。 [0016] 本发明还提供了一种可穿戴设备, 所述可穿戴设备具有上述的一种柔性可拉伸 应变传感器。 [0015] Optionally, the microchannels are strip-shaped, line-shaped, serpentine, circular or curved; or/and, the microchannels are provided with one or at least two. [0016] The present invention also provides a wearable device having the above-described flexible stretch strain sensor.
[0017] 本发明还提供了一种柔性可拉伸应变传感器的制备方法, 包括以下步骤:  [0017] The present invention also provides a method for preparing a flexible tensile strain sensor, comprising the following steps:
[0018] 制备具有微通道的柔性基体; 于所述微通道内注入液态导体或半液态导体, 于 所述微通道的两端插入电极。 [0018] preparing a flexible substrate having microchannels; injecting a liquid conductor or a semi-liquid conductor into the microchannel, and inserting electrodes at both ends of the microchannel.
[0019] 可选地, 制备所述柔性基体包括以下步骤: [0019] Optionally, preparing the flexible substrate comprises the following steps:
[0020] 制备微通道模具和柔性材料溶液, 将柔性材料溶液混合后去除气泡;  [0020] preparing a microchannel mold and a flexible material solution, mixing the flexible material solution to remove air bubbles;
[0021] 向微通道模具中加入混合并去除气泡后的所述柔性材料溶液形成柔性基体主体  [0021] adding the flexible material solution after mixing and removing bubbles into the microchannel mold to form a flexible matrix body
[0022] 在基板上滴入混合并去除气泡后的柔性材料溶液, 并使柔性材料溶液形成一层 柔性材料薄膜; [0022] dropping a flexible material solution after mixing and removing the bubbles on the substrate, and forming a flexible material solution into a film of a flexible material;
[0023] 将所述柔性基体主体压于未完全固化的所述柔性材料薄膜上, 使所述柔性基体 主体和柔性材料薄膜形成具有微通道的柔性基体。  [0023] pressing the flexible substrate body against the incompletely cured film of flexible material such that the flexible substrate body and the flexible material film form a flexible substrate having microchannels.
[0024] 可选地, 于所述微通道内注入液态导体或半液态导体包括以下步骤: [0024] Optionally, injecting the liquid conductor or the semi-liquid conductor into the microchannel comprises the following steps:
[0025] 采用两个注射器插入所述微通道的两端, 其中一个注射器内具有液态导体; 另 一个注射器抽所述微通道中的空气, 具有液态导体的注射器向所述微通道内注 入液态导体, 使液态导体充满微通道, 拔出所述注射器。 [0025] two syringes are inserted into both ends of the microchannel, one of the syringes has a liquid conductor; the other syringe draws air in the microchannel, and a syringe having a liquid conductor injects a liquid conductor into the microchannel , fill the liquid conductor with the microchannel and pull out the syringe.
[0026] 可选地, 于所述微通道的两端插入电极包括以下步骤: Optionally, inserting the electrodes at both ends of the microchannel includes the following steps:
[0027] 将两个电极分别插入所述微通道的两端, 使用柔性材料溶液密封微通道。 [0027] Two electrodes are respectively inserted at both ends of the microchannel, and the microchannel is sealed with a flexible material solution.
[0028] 可选地, 将柔性材料溶液混合和去除气泡包括以下步骤: [0028] Optionally, mixing and removing the bubbles of the flexible material solution comprises the steps of:
[0029] 采用 Ecoflex系列硅橡胶溶液放入离心混合器的容器中, 所述离心混合器的转速 为 300-400rpm, 保持吋间为 10-15s后, 所述离心混合器的转速提高到 1400-1600rp m, 保持吋间为 25-30s, 得到混合后的硅橡胶溶液;  [0029] The Ecoflex series silicone rubber solution is placed in a container of a centrifugal mixer, the rotation speed of the centrifugal mixer is 300-400 rpm, and after maintaining the turn for 10-15 s, the rotation speed of the centrifugal mixer is increased to 1400- 1600 rp m, maintaining a turn of 25-30 s, obtaining a mixed silicone rubber solution;
[0030] 把混合后的硅橡胶溶液放入真空抽滤装置中, 幵启所述真空抽滤装置的真空泵 , 得到去除气泡后的硅橡胶溶液;  [0030] The mixed silicone rubber solution is placed in a vacuum suction device, and the vacuum pump of the vacuum suction device is activated to obtain a silicone rubber solution after removing bubbles;
[0031] 形成柔性基体主体包括以下步骤:  [0031] Forming the flexible substrate body comprises the steps of:
[0032] 在所述微通道模具表面喷至少一层脱模剂薄膜, 接着使用移液器往所述微通道 模具中填充去除气泡后的硅橡胶溶液; [0033] 将所述微通道模具移到烤箱中, 在 80摄氏度的条件下烘烤 45-60min, 脱模后得 到柔性基体主体; [0032] spraying at least one release agent film on the surface of the microchannel mold, and then using a pipette to fill the microchannel mold with a silicone rubber solution after removing bubbles; [0033] The microchannel mold is moved to an oven, baked at 80 degrees Celsius for 45-60min, after demolding to obtain a flexible matrix body;
[0034] 在基板上滴入去除气泡后的硅橡胶溶液, 放入匀胶机中旋转形成一层硅橡胶薄 膜, 匀胶机转速设置为 350-400rpm, 匀胶吋间为 25-30秒;  [0034] dripping the silicone rubber solution after removing the bubbles on the substrate, and rotating into a homogenizing machine to form a layer of silicone rubber film, the speed of the homogenizing machine is set to 350-400 rpm, and the uniformity of the glue is 25-30 seconds;
[0035] 在硅橡胶薄膜处于半凝固状态吋把脱模后的柔性基体主体压在硅橡胶薄膜上, 待柔性基体主体与硅橡胶薄膜粘接密封完好吋放在室温静置 45-60min, 得到具有 微通道的柔性基体。 [0035] After the silicone rubber film is in a semi-solidified state, the flexible substrate body after demolding is pressed on the silicone rubber film, and the flexible substrate body and the silicone rubber film are sealed and sealed, and left at room temperature for 45-60 minutes to obtain A flexible substrate with microchannels.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0036] 本发明所提供的一种柔性可拉伸应变传感器及其制备方法, 其该应变传感器以 高度柔性的 Ecoflex系列材料作为基本材料。 倒入事先由光刻工艺制备的微型模 具中倒模出内部的微通道或微通道阵列, 接着旋涂一层同样材料的薄膜密封整 个微通道。 注入液体导体共晶镓铟充满整个通道。 最后在微通道的两端插入电 极再次密封即完成制备。 在该传感器工作吋, 由于外部载荷的作用造成微通道 长度和横截面的改变, 从而改变电阻。 在电极两端加上恒流源。 把电阻信号变 为方便测量的电压信号, 通过对电压信号的分析得到相应的应变值。 该柔性传 感器在应变达到 300%吋仍能正常工作, 几乎能与任何复杂的三维表面集成工作 对附图的简要说明  [0036] A flexible tensile strain sensor and a preparation method thereof are provided by the present invention, and the strain sensor is made of a highly flexible Ecoflex series material as a basic material. Pour into an internal microchannel or microchannel array by microlithography previously prepared by photolithography, followed by spin coating a film of the same material to seal the entire microchannel. The liquid conductor eutectic gallium indium is injected to fill the entire channel. Finally, the electrode is resealed at both ends of the microchannel to complete the preparation. After the sensor is operated, the resistance of the microchannel length and cross section is changed due to the external load. A constant current source is applied across the electrodes. The resistance signal is changed into a voltage signal that is convenient for measurement, and the corresponding strain value is obtained by analyzing the voltage signal. The flexible sensor can still work normally after the strain reaches 300%, and it can work with almost any complicated three-dimensional surface.
附图说明  DRAWINGS
[0037] 为了更清楚地说明本发明实施例中的技术方案, 下面将对实施例中所需要使用 的附图作简单地介绍, 显而易见地, 下面描述中的附图仅仅是本发明的一些实 施例, 对于本领域普通技术人员来讲, 在不付出创造性劳动的前提下, 还可以 根据这些附图获得其他的附图。  [0037] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings to be used in the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some implementations of the present invention. For example, other drawings may be obtained from those of ordinary skill in the art in light of the inventive work.
[0038] 图 1是本发明实施例提供的一种柔性可拉伸应变传感器的平面示意图; 1 is a schematic plan view of a flexible tensile strain sensor according to an embodiment of the present invention;
[0039] 图 2是本发明实施例提供的一种柔性可拉伸应变传感器中微通道呈蛇形吋的平 面示意图; 2 is a schematic plan view showing a microchannel having a serpentine shape in a flexible tensile strain sensor according to an embodiment of the present invention;
[0040] 图 3是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中制备硅橡 胶溶液的平面示意图; 3 is a method for preparing a flexible and stretchable strain sensor according to an embodiment of the present invention. a schematic plan view of the glue solution;
[0041] 图 4是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中硅橡胶溶 液混合后的平面示意图;  4 is a schematic plan view showing a mixture of a silicone rubber solution in a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention;
[0042] 图 5是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中硅橡胶溶 液去除气泡后的平面示意图; 5 is a schematic plan view of a silicone rubber solution in which a bubble is removed in a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention;
[0043] 图 6是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中在微通道 模具上填充硅橡胶溶液吋的平面示意图; 6 is a schematic plan view of a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention, in which a microchannel mold is filled with a silicone rubber solution;
[0044] 图 7是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中在微通道 模具上填充硅橡胶溶液后经烘烤后的平面示意图; 7 is a schematic plan view showing a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention, after baking a silicone rubber solution on a microchannel mold;
[0045] 图 8是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中在基板上 滴入硅橡胶溶液后的平面示意图; 8 is a schematic plan view of a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention, in which a silicone rubber solution is dropped onto a substrate;
[0046] 图 9是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中将柔性基 体主体与薄膜压合吋的平面示意图; 9 is a schematic plan view showing a method of manufacturing a flexible tensile strain sensor according to an embodiment of the present invention, in which a flexible substrate body and a film are pressed together;
[0047] 图 10是本发明实施例提供的一种柔性可拉伸应变传感器的制备方法中得到的柔 性可拉伸应变传感器的平面示意图。  10 is a schematic plan view of a flexible tensile strain sensor obtained in a method for preparing a flexible tensile strain sensor according to an embodiment of the present invention.
本发明的实施方式 Embodiments of the invention
[0048] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例 , 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体实施例仅仅用 以解释本发明, 并不用于限定本发明。  The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0049] 需要说明的是, 当元件被称为 "固定于"或"设置于"另一个元件, 它可以直接在 另一个元件上或者可能同吋存在居中元件。 当一个元件被称为是 "连接于"另一个 元件, 它可以是直接连接到另一个元件或者可能同吋存在居中元件。  [0049] It is to be noted that when an element is referred to as being "fixed" or "in" another element, it can be directly on the other element or the same. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or the same element.
[0050] 还需要说明的是, 本发明实施例中的左、 右、 上、 下等方位用语, 仅是互为相 对概念或是以产品的正常使用状态为参考的, 而不应该认为是具有限制性的。  [0050] It should also be noted that the left, right, upper, lower, and the like orientations in the embodiments of the present invention are only relative concepts or reference to the normal use state of the product, and should not be considered as having Restrictive.
[0051] 如图 1所示, 本发明实施例提供的一种柔性可拉伸应变传感器, 包括柔性基体 1 , 柔性基体 1可以采用硅橡胶材料 (例如 Ecoflex系列) 等制成。 所述柔性基体 1 内具有柔性的微通道, 柔性的微通道其长度和横截面可在外力作用下改变, 且 微通道 10为封闭腔体, 所述微通道 10内设置有半液态导体或液态导体 3, 半液态 导体或液态导体 3可以充满微通道 10。 所述微通道 10的两端设置有电极 2, 电板 的端部与微通道 10内的半液态导体或液态导体 3接触, 在该传感器工作吋, 由于 外部载荷的作用造成微通道 10的长度和横截面改变, 从而改变半液态导体或液 态导体 3的电阻。 在两端的电极 2加上恒流电源。 把电阻信号变为方便测量的电 压信号, 通过对电压信号的分析得到相应的应变值, 该传感器在工作吋主要采 集密封的微通道 10中液体导体或半液态导体电阻变化信号, 具有高度挠性、 可 拉伸性和薄的几何特点, 使之能直接与任何柔性执行机构集成, 且灵敏度高, 抗干扰能力强, 该柔性传感器在应变达到 300%吋仍能正常工作, 特别适用于可 穿戴设备领域尤其是大变形情况等, 且稳定性、 精度、 准确度和可靠性高。 As shown in FIG. 1 , a flexible stretchable strain sensor provided by an embodiment of the present invention includes a flexible substrate 1 which can be made of a silicone rubber material (for example, Ecoflex series) or the like. The flexible substrate 1 has a flexible microchannel therein, and the length and cross section of the flexible microchannel can be changed by an external force, and The microchannel 10 is a closed cavity in which a semi-liquid conductor or a liquid conductor 3 is disposed, and the semi-liquid conductor or liquid conductor 3 can fill the microchannel 10. The two ends of the microchannel 10 are provided with an electrode 2, and the end of the electric plate is in contact with the semi-liquid conductor or the liquid conductor 3 in the microchannel 10. After the sensor is operated, the length of the microchannel 10 is caused by the external load. And the cross section changes to change the electrical resistance of the semi-liquid conductor or the liquid conductor 3. A constant current source is applied to the electrodes 2 at both ends. The resistance signal is changed into a voltage signal for convenient measurement, and the corresponding strain value is obtained by analyzing the voltage signal. The sensor mainly collects the liquid conductor or the semi-liquid conductor resistance change signal in the sealed microchannel 10 during operation, and has high flexibility. The stretchability and thin geometry make it easy to integrate directly with any flexible actuator. It has high sensitivity and strong anti-interference ability. The flexible sensor can work normally after the strain reaches 300%, especially suitable for wearable. The field of equipment is especially large deformation, and the stability, accuracy, accuracy and reliability are high.
[0052] 可选地, 柔性可拉伸应变传感器的厚度可以小于 lmm, 即柔性基体 1的厚度可 以小于 lmm, 可以很好地适用于智能穿戴设备中。  [0052] Alternatively, the flexible tensile strain sensor may have a thickness of less than 1 mm, that is, the flexible substrate 1 may have a thickness of less than 1 mm, which is well suited for use in smart wearable devices.
[0053] 可选地, 所述柔性基体 1可以采用降解聚酯材料或硅橡胶材料, 本实施例中, 柔性基体 1采用 Ecoflex系列的硅橡胶材料作为基本材料, 具体应用中, 可以采用 德国 BASF公司所制造的脂肪族芳香族无规共聚酯 (Ecoflex) , 其单体可为: 己 二酸、 对苯二甲酸、 1,4-丁二醇。 可降解材料一般认为是一种通过太阳光辐射或 土壤中微生物等方式使其能分解成为低分子物的塑料, 它除具有可降解性外, 还应有易于加工及满足使用要求的性能。 完全生物降解性塑料在化学方法合成 吋用利用脂肪族聚脂、 聚乙烯醇 (PVA) 和聚乙二醇生产容易降解。 利用这些 高分子易生物降解的特性对生物降解塑料进行研究幵发, 其中以对脂肪族聚脂 的研究优为突出。 在纵多的脂肪族聚脂的中, 聚己内脂 (PCL) 应用甚广, 它是 一种热塑性结晶型聚脂, 可以被脂肪酶水解成小分子, 然后, 进一步被微生物 同化, 可以用于外科用品、 黏结膜、 脱膜剂等产品。 脂肪族聚脂与尼龙进行胺 脂的交换反应, 合成聚酰脂共聚物 (CPAE) , 在用动植物的天然高分子合成吋 , 植物的纤维素、 淀粉等, 动物中的壳聚糖、 聚氨基葡萄糖、 动物胶以及海洋 生物的藻类等, 可以制造有价值的生物降解材料。 生物可降解聚酯是一种新型 高分子聚合材料, 可通过发酵、 化学方法和酶催化来合成。  [0053] Optionally, the flexible substrate 1 may be made of a degradable polyester material or a silicone rubber material. In this embodiment, the flexible substrate 1 is made of a silicone rubber material of the Ecoflex series as a basic material. In specific applications, the German BASF may be used. The company's aliphatic aromatic random copolyester (Ecoflex), its monomers can be: adipic acid, terephthalic acid, 1,4-butanediol. Degradable materials are generally considered to be plastics that can be decomposed into low molecular weight by means of solar radiation or microorganisms in the soil. In addition to being degradable, they should also have properties that are easy to process and meet the requirements of use. Completely biodegradable plastics are chemically synthesized. They are easily degraded by the use of aliphatic polyesters, polyvinyl alcohol (PVA) and polyethylene glycol. The biodegradable plastics are studied by utilizing the biodegradable properties of these polymers, and the research on aliphatic polyesters is outstanding. Among the many aliphatic polyesters, polycaprolactone (PCL) is widely used. It is a thermoplastic crystalline polyester that can be hydrolyzed into small molecules by lipase and then further assimilated by microorganisms. For surgical products, adhesive films, release agents and other products. Aliphatic polyester and nylon for amine lipid exchange reaction, synthesis of polyacrylate copolymer (CPAE), synthesis of natural polymers in plants and animals, plant cellulose, starch, etc., chitosan, poly in animals Glucosamine, animal glue, and algae from marine life can produce valuable biodegradable materials. Biodegradable polyester is a new type of polymeric material that can be synthesized by fermentation, chemical methods and enzymatic catalysis.
[0054] 可选地, 所述微通道 10内设置有液体导体共晶镓铟作为液态导体, 当然, 也可 以设置其它液态金属导体。 电极 2可以从柔性基体 1长度方向的两端或微通道 10 的两端插入至前端与微通道 10内设置有半液态导体或液态导体 3相接触。 电极 2 与柔性基体 1之间可以通过密封材料密封, 以进一步提高其可靠性。 密封材料可 以为硅橡胶溶液材料 (Ecoflex) 。 [0054] Optionally, a liquid conductor eutectic gallium indium is disposed in the microchannel 10 as a liquid conductor, and of course, To set up other liquid metal conductors. The electrode 2 may be inserted from both ends of the flexible substrate 1 in the longitudinal direction or both ends of the microchannel 10 to the front end to be in contact with the semi-liquid conductor or the liquid conductor 3 in the microchannel 10. The electrode 2 and the flexible substrate 1 can be sealed by a sealing material to further improve the reliability. The sealing material may be a silicone rubber solution material (Ecoflex).
[0055] 具体应用中, 所述微通道 10可以呈条形、 折线形或蛇形, 如图 2所示, 柔性可 拉伸应变传感器 100中蛇形的微通道 10呈往复弯折状, 其更易变形, 可用于相对 较大面积处的人体皮肤表面, 传感的精准度和稳定性得以进一步提高。 当然, 微通道 10也可以呈其它的结构形状, 例如圆形、 弧形、 渐幵线形或异形等, 均 属于本发明的保护范围。 [0055] In a specific application, the microchannel 10 may be in the form of a strip, a line, or a serpentine. As shown in FIG. 2, the serpentine microchannel 10 of the flexible tensile strain sensor 100 has a reciprocating shape. It is more deformable and can be used on the surface of human skin at a relatively large area. The accuracy and stability of sensing can be further improved. Of course, the microchannel 10 can also have other structural shapes, such as a circular shape, an arc shape, a tapered shape or a profile, etc., all of which fall within the scope of the present invention.
[0056] 可选地, 所述微通道可以设置有一个或至少两个, 微通道可以是一个, 也可以 是多个, 至少两个微通道可以形成微通道阵列, 微通道阵列中的微通道可以呈 矩形阵列或环形阵列状等。  [0056] Optionally, the microchannel may be provided with one or at least two, the microchannel may be one or more, and at least two microchannels may form a microchannel array, and the microchannel in the microchannel array It may be in the form of a rectangular array or a circular array or the like.
[0057] 在该柔性可拉伸应变传感器的拉伸试验中, 其灵敏度较高, 且采集的信号表现 出良好的线性度和可重复性, 稳定性、 精度、 准确度和可靠性高。 应变达到 300 %仍能正常工作, 能较好的附着在复杂的三维动静态曲面, 如大变形的人体关节 处 (肘关节、 膝关节), 与皮肤亲和性好, 对人正常工作学习几乎没影响。 是可穿 戴设备的理想柔性传感器。  [0057] In the tensile test of the flexible tensile strain sensor, the sensitivity is high, and the acquired signal exhibits good linearity and repeatability, and has high stability, accuracy, accuracy, and reliability. The strain reaches 300% and still works normally. It can adhere well to complex three-dimensional dynamic and static surfaces, such as large deformed human joints (elbow joints, knee joints), with good affinity with the skin, and almost normal for people to work. did not affect. It is the ideal flexible sensor for wearing equipment.
[0058] 本发明还提供了一种可穿戴设备, 所述可穿戴设备具有上述的柔性可拉伸应变 传感器。 可穿戴设备可以为智能手表、 智能手环、 智能眼镜、 智能服装、 虚拟 现实头盔等。 通过柔性可拉伸应变传感器的应用, 该柔性可拉伸应变传感器的 表现厚度不足 lmm, 且表现出非常好的柔弹性, 拉伸应变达到 300%仍能正常工 作, 足以和人体皮肤媲美, 另外可以采用生物相容性的 Ecoflex材料作为基本材 料, 在集成到穿戴式设备中人几乎没有不适应感。 并且, 该传感器采集的是密 封微通道 10电阻信号, 排除了外界噪声对信号的干扰, 采集数据较为准确。 通 过光刻工艺刻画的微通道 10大大提高了传感器的灵敏度。 当然, 本发明实施例 所提供的柔性可拉伸应变传感器也可以应用于其它设备上, 也属于本发明的保 护范围。  [0058] The present invention also provides a wearable device having the above-described flexible stretch strain sensor. Wearable devices can be smart watches, smart bracelets, smart glasses, smart clothing, virtual reality helmets, and more. Through the application of a flexible tensile strain sensor, the flexible tensile strain sensor exhibits a thickness of less than 1 mm and exhibits very good flexibility. The tensile strain reaches 300% and still works properly, which is comparable to human skin. Biocompatible Ecoflex materials can be used as the basic material, and there is almost no discomfort in the integration into wearable devices. Moreover, the sensor collects the sealed microchannel 10 resistance signal, which eliminates the interference of external noise on the signal, and the collected data is more accurate. The microchannel 10, which is characterized by photolithography, greatly increases the sensitivity of the sensor. Of course, the flexible tensile strain sensor provided by the embodiment of the present invention can also be applied to other devices, and is also within the protection range of the present invention.
[0059] 本发明实施例还提供了一种柔性可拉伸应变传感器的制备方法, 如图 3至 10所 示, 包括以下步骤: [0059] Embodiments of the present invention also provide a method for preparing a flexible tensile strain sensor, as shown in FIGS. 3 to 10 Show, including the following steps:
[0060] 制备具有密封的微通道 10的柔性基体 1 ; 于所述微通道 10内注入半液态导体或 液态导体 3, 于所述微通道 10的两端插入电极 2。 半液态导体或液态导体 3可以充 满微通道 10内, 电极 2的端部与半液态导体或液态导体 3接触。  [0060] A flexible substrate 1 having a sealed microchannel 10 is prepared; a semi-liquid conductor or a liquid conductor 3 is injected into the microchannel 10, and an electrode 2 is inserted at both ends of the microchannel 10. The semi-liquid conductor or liquid conductor 3 can fill the microchannel 10, and the end of the electrode 2 is in contact with the semi-liquid conductor or the liquid conductor 3.
[0061] 可选地, 制备所述柔性基体 1包括以下步骤:  [0061] Optionally, preparing the flexible substrate 1 comprises the following steps:
[0062] 制备微通道模具 41和柔性材料溶液, 将柔性材料溶液混合后去除气泡;  [0062] preparing a microchannel mold 41 and a flexible material solution, and mixing the flexible material solution to remove air bubbles;
[0063] 向微通道模具 41中加入混合并去除气泡后的所述柔性材料溶液形成柔性基体主 体 11 ; [0063] adding the flexible material solution after mixing and removing bubbles into the microchannel mold 41 to form a flexible matrix body 11;
[0064] 在基板 42上滴入混合并去除气泡后的柔性材料溶液, 并使柔性材料溶液形成一 层柔性材料薄膜 (硅橡胶薄膜 12) ;  [0064] a flexible material solution mixed with and removed from the bubble is dropped onto the substrate 42, and the flexible material solution is formed into a film of a flexible material (silicone rubber film 12);
[0065] 将所述柔性基体主体 11压于未完全固化的所述柔性材料薄膜 (硅橡胶薄膜 12) 上, 使所述柔性基体主体 11和柔性材料薄膜 (硅橡胶薄膜 12) 形成具有微通道 1Pressing the flexible substrate body 11 against the incompletely cured film of the flexible material (silicone rubber film 12) to form the flexible substrate body 11 and the flexible material film (silicone rubber film 12) with microchannels 1
0的柔性基体 1 ; 0 flexible substrate 1;
[0066] 可选地, 于所述微通道 10内注入半液态导体或液态导体 3包括以下步骤:  [0066] Optionally, injecting the semi-liquid conductor or the liquid conductor 3 into the microchannel 10 includes the following steps:
[0067] 可以采用两个注射器插入所述微通道 10的两端, 其中一个注射器内具有液态导 体 3 ; 另一个注射器抽所述微通道 10中的空气, 具有液态导体 3的注射器向所述 微通道 10内注入液态导体 3, 使液态导体 3充满微通道 10, 拔出所述注射器。 [0067] Two syringes may be inserted into both ends of the microchannel 10, one of which has a liquid conductor 3 therein; another syringe draws air in the microchannel 10, and a syringe having a liquid conductor 3 is directed to the micro The liquid conductor 3 is injected into the channel 10, the liquid conductor 3 is filled with the microchannel 10, and the syringe is pulled out.
[0068] 可选地, 于所述微通道 10的两端插入电极 2包括以下步骤: [0068] Optionally, inserting the electrode 2 at both ends of the microchannel 10 includes the following steps:
[0069] 将两个电极 2分别插入所述微通道 10的两端, 使用柔性材料溶液密封微通道 10 [0069] Two electrodes 2 are respectively inserted into both ends of the microchannel 10, and the microchannel 10 is sealed with a flexible material solution.
[0070] 可选地, 将柔性材料溶液混合和去除气泡包括以下步骤: [0070] Optionally, mixing and removing the bubbles of the flexible material solution comprises the steps of:
[0071] 可以采用 Ecoflex系列硅橡胶溶液放入离心混合器的容器中, 所述离心混合器的 转速为 300-400rpm, 保持吋间为 10-15s后, 所述离心混合器的转速提高到 1400-1 [0071] The Ecoflex series silicone rubber solution can be placed in a container of a centrifugal mixer, the rotation speed of the centrifugal mixer is 300-400 rpm, and the rotation speed of the centrifugal mixer is increased to 1400 after maintaining the daytime for 10-15 s. -1
600rpm, 保持吋间为 25-30s, 得到混合后的硅橡胶溶液; 600 rpm, maintaining the daytime for 25-30 s, to obtain a mixed silicone rubber solution;
[0072] 把混合后的硅橡胶溶液放入真空抽滤装置中, 幵启所述真空抽滤装置的真空泵[0072] Putting the mixed silicone rubber solution into a vacuum suction device, and opening the vacuum pump of the vacuum suction device
, 得到去除气泡后的硅橡胶溶液; 可以理解地, 柔性材料溶液不限于硅橡胶溶 液。 The silicone rubber solution after the bubble removal is obtained; it is understood that the flexible material solution is not limited to the silicone rubber solution.
[0073] 形成柔性基体主体 11包括以下步骤: [0074] 在所述微通道模具 41表面喷至少一层脱模剂薄膜, 接着使用移液器往所述微通 道模具 41中填充去除气泡后的硅橡胶溶液; [0073] Forming the flexible substrate body 11 includes the following steps: [0074] spraying at least one release agent film on the surface of the microchannel mold 41, and then using a pipette to fill the microchannel mold 41 with a silicone rubber solution after removing bubbles;
[0075] 将所述微通道模具 41移到烤箱中, 在 80摄氏度的条件下烘烤 45-60min, 脱模后 得到柔性基体主体 11 ; [0075] The microchannel mold 41 is moved to an oven, baked at 80 degrees Celsius for 45-60 minutes, after demolding to obtain a flexible substrate body 11;
[0076] 在基板 42上滴入去除气泡后的硅橡胶溶液, 放入匀胶机中旋转形成一层硅橡胶 薄膜 12, 匀胶机转速设置为 350-400rpm, 匀胶吋间为 25-30秒;  [0076] The silicone rubber solution after removing the bubbles is dropped on the substrate 42 and rotated into a homogenizer to form a silicone rubber film 12, and the speed of the homogenizer is set to 350-400 rpm, and the uniformity is 25-30. second;
[0077] 在硅橡胶薄膜 12处于半凝固状态吋把脱模后的柔性基体主体 11压在硅橡胶薄膜 12上, 待柔性基体主体 11与硅橡胶薄膜 12粘接密封完好吋放在室温静置 45-60min , 得到具有微通道 10的柔性基体 1。  [0077] After the silicone rubber film 12 is in a semi-solidified state, the demolded flexible substrate body 11 is pressed against the silicone rubber film 12, and the flexible substrate body 11 and the silicone rubber film 12 are sealed and sealed, and left at room temperature. 45-60 min, a flexible substrate 1 with microchannels 10 is obtained.
[0078] 具体应用中, 可以参考如下流程:  [0078] In a specific application, the following processes may be referred to:
[0079] 通过光刻法制作好的微通道模具 41(材料为 SU-8光刻胶); 液体金属导体共晶镓 铟 ((EGaln) ; 具有高度柔性的 Ecoflex系列材料; ease release 200脱模剂。 具体包 括以下步骤:  [0079] A microchannel mold 41 (material is SU-8 photoresist) prepared by photolithography; liquid metal conductor eutectic gallium indium ((EGaln); highly flexible Ecoflex series material; ease release 200 demoulding Specifically, the following steps are included:
[0080] 第一步: 如图 3和图 4所示, 分别取等质量的 Ecoflex 1 A和 1B, 放入离心混合器 的容器中, 为保证两种硅橡胶充分均匀混合。 离心混合器转速为 300-400rpm, 保 持吋间为 10-15s, 接着转速提高到 1400-1600rpm, 保持吋间为 25-30s。  [0080] First step: As shown in FIG. 3 and FIG. 4, equal amounts of Ecoflex 1 A and 1B are respectively placed in a container of the centrifugal mixer to ensure that the two silicone rubbers are sufficiently uniformly mixed. The centrifugal mixer rotates at 300-400 rpm for 10-15 s, then increases to 1400-1600 rpm for 25-30 s.
[0081] 第二步: 如图 4和图 5所示, 把第一步中的硅橡胶溶液放入真空抽滤装置中, 打 幵真空泵, 直到去除溶液中所有气泡。 [0081] Second step: As shown in FIG. 4 and FIG. 5, the silicone rubber solution in the first step is placed in a vacuum suction device, and the vacuum pump is driven until all the bubbles in the solution are removed.
[0082] 第三步: 如图 6所示, 把微通道模具 41表面喷上一层脱模剂薄膜 12, 接着使用 移液器往模具中填充第二步中得到的硅橡胶溶液, 如图 6所示。 [0082] The third step: as shown in FIG. 6, the surface of the microchannel mold 41 is sprayed with a release agent film 12, and then the liquid rubber is used to fill the mold with the silicone rubber solution obtained in the second step, as shown in the figure. 6 is shown.
[0083] 第四步: 填充后的微通道模具 41移到烤箱中, 在 80摄氏度的条件下烘烤 45-60m in, 如图 7所示, 得到柔性基体主体 11。 [0083] The fourth step: The filled microchannel mold 41 is moved to the oven and baked at 80 degrees Celsius for 45-60 m in, as shown in Fig. 7, to obtain a flexible substrate main body 11.
[0084] 第五步: 在基板 42上滴入适量的第二步中得到的硅橡胶溶液, 放入匀胶机中旋 转形成一层薄膜 12, 匀胶机转速设置为 350-400rpm, 匀胶吋间为 25-30s, 如图 8 所示。 [0084] Step 5: Drip an appropriate amount of the silicone rubber solution obtained in the second step onto the substrate 42 and rotate it into a homogenizer to form a film 12, and the speed of the homogenizer is set to 350-400 rpm. The daytime is 25-30s, as shown in Figure 8.
[0085] 第六步: 在第五步中形成的薄膜 12处于半凝固状态吋, 把脱模的微通道硅橡胶  [0085] Step 6: The film 12 formed in the fifth step is in a semi-solidified state, and the demolded microchannel silicone rubber is removed.
(柔性基体主体 11) 轻轻压在薄膜 12上, 待粘接密封完好吋放在室温静置 45-60 min, 如图 9所示。 [0086] 第七步: 取两只微型注射器插入微通道 10两端, 一个注射器用来抽微通道 10里 面的空气, 引流液体导体 -EGaln, —个注射器用来持续注入液体导体 (EGaln) 到微通道 10中。 当液体导体 (EGaln) 填充满整个微通道 10吋, 插入电极 2, 取 少量的硅橡胶溶液 (第二步中得到) 密封住端口, 这样就可以得到柔性可拉伸 电子应变传感器, 如图 10所示。 该方法制备简单, 可一次性实现批量生产, 提 高了吋间和成本效益。 特别适用于可穿戴设备领域尤其是大变形情况等。 (Flexible substrate body 11) Gently press on the film 12, and the adhesive is sealed and left to stand at room temperature for 45-60 minutes, as shown in Fig. 9. [0086] Step 7: Two micro-injectors are inserted into the microchannels 10, one syringe is used to pump the air inside the microchannels 10, and the liquid conductor-EGaln is drained, and a syringe is used to continuously inject the liquid conductors (EGaln) to In the microchannel 10. When the liquid conductor (EGaln) fills the entire microchannel 10吋, insert the electrode 2, take a small amount of silicone rubber solution (obtained in the second step) to seal the port, so that a flexible stretchable electronic strain sensor can be obtained, as shown in Fig. 10. Shown. The method is simple to prepare, can realize mass production at one time, and improves daytime and cost effectiveness. It is especially suitable for the field of wearable devices, especially large deformations.
[0087] 本发明实施例所提供的一种柔性可拉伸应变传感器及其制备方法, 该应变传感 器以高度柔性的 Ecoflex系列材料作为基本材料。 倒入事先由光刻工艺制备的微 型模具中倒模出内部的微通道 10或微通道 10阵列, 接着旋涂一层同样材料的薄 膜 12密封整个微通道 10。 注入液体导体共晶镓铟充满整个通道。 最后在微通道 1 0的两端插入电极 2再次密封即完成制备。 在该传感器工作吋, 由于外部载荷的 作用造成微通道 10长度和横截面的改变, 从而改变电阻。 在电极 2两端加上恒流 源。 把电阻信号变为方便测量的电压信号, 通过对电压信号的分析得到相应的 应变值。 该柔性传感器在应变达到 300%吋仍能正常工作。 几乎能与任何复杂的 三维表面集成工作。  [0087] A flexible tensile strain sensor and a preparation method thereof are provided by an embodiment of the present invention, and the strain sensor is made of a highly flexible Ecoflex series material. The inner microchannel 10 or microchannel 10 array is inverted by pouring into a micro mold prepared by a photolithography process, and then a thin film 12 of the same material is spin-coated to seal the entire microchannel 10. The liquid conductor eutectic gallium indium is injected to fill the entire channel. Finally, the electrode 2 is inserted at both ends of the microchannel 10 to be sealed again to complete the preparation. After the sensor is operated, the length and cross section of the microchannel 10 are changed due to the action of the external load, thereby changing the resistance. A constant current source is applied across the electrodes 2. The resistance signal is changed to a voltage signal that is convenient for measurement, and the corresponding strain value is obtained by analyzing the voltage signal. The flexible sensor still works properly when the strain reaches 300%. Works with virtually any complex 3D surface.
[0088] 以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换或改进等, 均应包含在本发明的保 护范围之内。  The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included in the present invention. Within the scope of protection of the invention.

Claims

权利要求书 Claim
[权利要求 1] 一种柔性可拉伸应变传感器, 其特征在于, 包括柔性基体, 所述柔性 基体内具有柔性的微通道, 所述微通道内设置有液态导体或半液态导 体, 所述微通道的两端设置有电极。  [Claim 1] A flexible stretchable strain sensor, comprising: a flexible substrate having flexible microchannels therein, wherein the microchannels are provided with a liquid conductor or a semi-liquid conductor, the micro Electrodes are provided at both ends of the channel.
[权利要求 2] 如权利要求 1所述的一种柔性可拉伸应变传感器, 其特征在于, 所述 柔性基体采用降解聚酯材料或硅橡胶材料。  [Claim 2] A flexible tensile strain sensor according to claim 1, wherein the flexible substrate is made of a degradable polyester material or a silicone rubber material.
[权利要求 3] 如权利要求 1所述的一种柔性可拉伸应变传感器, 其特征在于, 所述 微通道内设置有液体导体共晶镓铟。 [Claim 3] A flexible tensile strain sensor according to claim 1, wherein a liquid conductor eutectic gallium indium is disposed in the microchannel.
[权利要求 4] 如权利要求 1至 3中任一项所述的一种柔性可拉伸应变传感器, 其特征 在于, 所述微通道呈条形、 折线形、 蛇形、 圆形或弧形; 或者 /和, 所述微通道设置有一个或至少两个。 [Aspect 4] A flexible tensile strain sensor according to any one of claims 1 to 3, wherein the microchannel is in the form of a strip, a line, a serpentine, a circle or an arc. Or or /, the microchannel is provided with one or at least two.
[权利要求 5] —种可穿戴设备, 其特征在于, 所述可穿戴设备具有如权利要求 1至 4 中任一项所述的一种柔性可拉伸应变传感器。 [Claim 5] A wearable device, characterized in that the wearable device has a flexible stretch strain sensor according to any one of claims 1 to 4.
[权利要求 6] —种柔性可拉伸应变传感器的制备方法, 其特征在于, 包括以下步骤 制备具有微通道的柔性基体; 于所述微通道内注入液态导体或半液态 导体, 于所述微通道的两端插入电极。 [Claim 6] A method for preparing a flexible tensile strain sensor, comprising: preparing a flexible substrate having microchannels; and injecting a liquid conductor or a semi-liquid conductor into the microchannel Insert the electrodes at both ends of the channel.
[权利要求 7] 如权利要求 6所述的一种柔性可拉伸应变传感器的制备方法, 其特征 在于, 制备所述柔性基体包括以下步骤: [Claim 7] A method of manufacturing a flexible tensile strain sensor according to claim 6, wherein the preparing the flexible substrate comprises the following steps:
制备微通道模具和柔性材料溶液, 将柔性材料溶液混合后去除气泡; 向微通道模具中加入混合并去除气泡后的所述柔性材料溶液形成柔性 基体主体;  Preparing a microchannel mold and a flexible material solution, mixing the flexible material solution to remove bubbles; adding the flexible material solution after mixing and removing the bubbles into the microchannel mold to form a flexible matrix body;
在基板上滴入混合并去除气泡后的柔性材料溶液, 并使柔性材料溶液 形成一层柔性材料薄膜;  A flexible material solution mixed and removed from the bubble is dropped onto the substrate, and the flexible material solution is formed into a film of a flexible material;
将所述柔性基体主体压于未完全固化的所述柔性材料薄膜上, 使所述 柔性基体主体和柔性材料薄膜形成具有微通道的柔性基体。  The flexible substrate body is pressed against the incompletely cured film of flexible material such that the flexible substrate body and the flexible material film form a flexible substrate having microchannels.
[权利要求 8] 如权利要求 7所述的一种柔性可拉伸应变传感器的制备方法, 其特征 在于, 于所述微通道内注入液态导体或半液态导体包括以下步骤: 采用两个注射器插入所述微通道的两端, 其中一个注射器内具有液态 导体; 另一个注射器抽所述微通道中的空气, 具有液态导体的注射器 向所述微通道内注入液态导体, 使液态导体充满微通道, 拔出所述注 射器。 [Claim 8] A method of manufacturing a flexible tensile strain sensor according to claim 7, wherein injecting the liquid conductor or the semi-liquid conductor into the microchannel comprises the following steps: Two syringes are inserted into both ends of the microchannel, one of the syringes has a liquid conductor; the other syringe draws air in the microchannel, and a syringe having a liquid conductor injects a liquid conductor into the microchannel to make a liquid The conductor is filled with microchannels and the syringe is pulled out.
[权利要求 9] 如权利要求 6所述的一种柔性可拉伸应变传感器的制备方法, 其特征 在于, 于所述微通道的两端插入电极包括以下步骤:  [Claim 9] A method of manufacturing a flexible tensile strain sensor according to claim 6, wherein inserting an electrode at both ends of the microchannel includes the following steps:
将两个电极分别插入所述微通道的两端, 使用柔性材料溶液密封微通 道。  Two electrodes were inserted into each end of the microchannel, and the microchannel was sealed with a flexible material solution.
[权利要求 10] 如权利要求 7所述的一种柔性可拉伸应变传感器的制备方法, 其特征 在于, 将柔性材料溶液混合和去除气泡包括以下步骤: [Claim 10] A method of manufacturing a flexible tensile strain sensor according to claim 7, wherein mixing and removing the bubble of the flexible material solution comprises the following steps:
采用 Ecoflex系列硅橡胶溶液放入离心混合器的容器中, 所述离心混 合器的转速为 300-400rpm, 保持吋间为 10-15s后, 所述离心混合器的 转速提高到 1400-1600rpm, 保持吋间为 25-30s, 得到混合后的硅橡胶 溶液;  The Ecoflex series silicone rubber solution is placed in a container of a centrifugal mixer, the rotation speed of the centrifugal mixer is 300-400 rpm, and after maintaining the crucible for 10-15 s, the rotation speed of the centrifugal mixer is increased to 1400-1600 rpm, keeping The mixture is 25-30 s, and a mixed silicone rubber solution is obtained;
把混合后的硅橡胶溶液放入真空抽滤装置中, 幵启所述真空抽滤装置 的真空泵, 得到去除气泡后的硅橡胶溶液;  Putting the mixed silicone rubber solution into a vacuum suction device, and opening the vacuum pump of the vacuum suction device to obtain a silicone rubber solution after removing bubbles;
形成柔性基体主体包括以下步骤:  Forming the flexible substrate body includes the following steps:
在所述微通道模具表面喷至少一层脱模剂薄膜, 接着使用移液器往所 述微通道模具中填充去除气泡后的硅橡胶溶液; 将所述微通道模具移到烤箱中, 在 80摄氏度的条件下烘烤 45-60min, 脱模后得到柔性基体主体;  Spraying at least one release agent film on the surface of the microchannel mold, and then filling the microchannel mold with a liquid silicone rubber solution by using a pipette; moving the microchannel mold into the oven at 80 Bake at 45 ° C for 45-60 min, and obtain a flexible matrix body after demolding;
在基板上滴入去除气泡后的硅橡胶溶液, 放入匀胶机中旋转形成一层 硅橡胶薄膜, 匀胶机转速设置为 350-400rpm, 匀胶吋间为 25-30秒; 在硅橡胶薄膜处于半凝固状态吋把脱模后的柔性基体主体压在硅橡胶 薄膜上, 待柔性基体主体与硅橡胶薄膜粘接密封完好吋放在室温静置 45-60min, 得到具有微通道的柔性基体。  The silicon rubber solution after removing the bubbles is dropped on the substrate, and is rotated into a homogenizer to form a silicone rubber film. The speed of the homogenizer is set to 350-400 rpm, and the uniformity of the glue is 25-30 seconds; The film is in a semi-solidified state, and the flexible substrate body after demolding is pressed on the silicone rubber film, and the flexible substrate body and the silicone rubber film are sealed and sealed, and left at room temperature for 45-60 minutes to obtain a flexible substrate with microchannels. .
PCT/CN2017/092799 2017-07-13 2017-07-13 Flexible stretchable strain sensor and preparation method therefor WO2019010670A1 (en)

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