WO2019000720A1 - Self-adjusting hydraulic shock absorber and adjustment method therefor - Google Patents

Self-adjusting hydraulic shock absorber and adjustment method therefor Download PDF

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Publication number
WO2019000720A1
WO2019000720A1 PCT/CN2017/106989 CN2017106989W WO2019000720A1 WO 2019000720 A1 WO2019000720 A1 WO 2019000720A1 CN 2017106989 W CN2017106989 W CN 2017106989W WO 2019000720 A1 WO2019000720 A1 WO 2019000720A1
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WO
WIPO (PCT)
Prior art keywords
oil
piston
valve
suspension
discharging
Prior art date
Application number
PCT/CN2017/106989
Other languages
French (fr)
Chinese (zh)
Inventor
黄永宁
Original Assignee
黄永宁
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Publication date
Application filed by 黄永宁 filed Critical 黄永宁
Publication of WO2019000720A1 publication Critical patent/WO2019000720A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/10Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using liquid only; using a fluid of which the nature is immaterial
    • F16F9/14Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect
    • F16F9/16Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts
    • F16F9/22Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts with one or more cylinders each having a single working space closed by a piston or plunger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/3207Constructional features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/34Special valve constructions; Shape or construction of throttling passages
    • F16F9/3405Throttling passages in or on piston body, e.g. slots
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/50Special means providing automatic damping adjustment, i.e. self-adjustment of damping by particular sliding movements of a valve element, other than flexions or displacement of valve discs; Special means providing self-adjustment of spring characteristics
    • F16F9/512Means responsive to load action, i.e. static load on the damper or dynamic fluid pressure changes in the damper, e.g. due to changes in velocity
    • F16F9/5126Piston, or piston-like valve elements

Definitions

  • the invention relates to the technical field of shock absorbers, in particular to an autonomously adjustable hydraulic shock absorber and a regulating method thereof.
  • the damper is designed to support the weight of the vehicle body and to suppress and prevent vibration from being transmitted from the road surface to the vehicle body, contribute to improved ride comfort, and protect the loaded cargo and various components of the vehicle.
  • shock absorbers include a cylinder filled with oil, a reciprocating piston rod coupled to the vehicle body, and a piston valve coupled to the lower end of the piston rod and oil that is movable within the cylinder and controls operation.
  • the hydraulic oil on the market structure cannot be effectively effluxed, and the vehicle cannot achieve a smooth and comfortable effect when the vehicle encounters a low speed and uneven road surface during driving. Especially in the car sharp turn process, the vehicle damping effect is not good.
  • the present invention provides a self-regulating hydraulic shock absorber with high smoothness, comfort, safety and smoothness, and an adjustment method thereof.
  • the present invention provides an autonomously-adjustable hydraulic shock absorber comprising an outer cylinder, an inner cylinder, a damping shaft, an autonomous regulating valve and a suspension piston assembly; the inner cylinder is sleeved in the outer cylinder, The autonomous regulating valve and the suspension piston assembly are sequentially installed in the inner cylinder from bottom to top, and the lower end of the damping shaft is fixed in the suspension piston assembly, and the autonomous regulating valve and the lower end of the damping shaft are contactably connected. ;
  • the floating piston assembly is provided with a first oil filling valve piece, a replenishing oil piston and a first oil discharging valve piece, and the autonomous regulating valve is provided with a second oil filling valve piece;
  • the number of the first oil-filling valve piece and the first oil-discharging valve piece are plural, and one end of the replenishing oil piston is embedded with a first receiving groove, and the other of the replenishing oil piston a second receiving groove is embedded in the end, the first oil drain valve piece is installed in the first receiving groove, the first oil filling valve piece is installed in the second receiving groove; the notch of the first receiving groove Between the oil discharge valve piece and a first spring for limiting the movement stroke of the first oil discharge valve piece, and the groove between the second receiving groove and the first oil filling valve piece is provided a second spring for limiting a movement stroke of the first oil discharge valve piece; a bottom of the first receiving groove of the makeup oil discharge piston is provided with a plurality of piston oil discharges below the first oil discharge valve piece a hole, and each piston oil drain hole communicates with the second receiving groove; the supplementary oil piston is provided with a plurality of fixing columns, and each of the fixing columns has a diameter larger than a diameter of the oil drain hole and extends to
  • the replenishing oil piston When the replenishing oil piston is ascending upward, the direction of the oil pressure is toward the first charge valve piece, and the first charge valve piece is discharged under the action of the oil pressure; and after discharging, the first charge valve piece is ejected and the oil is replenished.
  • the holes are filled with oil.
  • the piston positioning pad is fixed at the notch of the first receiving groove, the two ends of the first spring are connected between the piston positioning pad and the oil discharge valve chip group; the notch of the second receiving groove A piston positioning piece is disposed, and both ends of the second spring are connected between the piston positioning piece and the charge valve piece set.
  • the suspension piston assembly further comprises a support rod and a support plate, the support plate is located below the first charge valve piece, one end of the support rod is fixedly connected with the support plate, and the other end of the support rod Passing through the oil drain valve set in turn, and after the first spring is fixedly connected to the inner side of the piston positioning pad;
  • the lower end of the damping shaft is sleeved in the support rod.
  • the autonomous regulating valve further comprises an oil-discharging copper piston, an oil-discharging column, a tapered oil-discharging needle and a regulating valve base; wherein the upper end of the adjusting valve base is fixed on the pressing piece, and the two are combined into a cavity, An oil drain column is installed in the cavity, a piston spring is mounted in the oil drain column, the oil drain copper piston is placed in the oil drain column and the lower part is sleeved in the piston spring; the oil drain copper piston is An oil discharge needle spring is mounted, and the tapered oil discharge needle is sleeved in the oil discharge needle spring;
  • the upper end of the oil-discharging copper piston defines a first oil-discharging hole corresponding to the tapered portion of the tapered oil-discharging needle; the outer wall of the oil-discharging column is uniformly provided with a plurality of second oil-discharging holes;
  • the oil pressure in the inner cylinder increases, the oil pressure also acts on the oil-discharging copper piston. After the oil-discharge copper piston is subjected to a large pressure, the oil discharged from the tapered oil-discharging needle has reached the limit, so that the entire oil-discharging copper After the piston is subjected to more pressure, it descends in the oil drain column, and the second oil drain hole of the oil discharge column opens the oil discharge of the second step.
  • the plurality of second oil drain holes form a plurality of oil drain hole groups, and the plurality of oil drain hole groups are sequentially distributed from the top to the bottom on the outer wall of the oil discharge column; in the oil discharge process, according to the oil pressure
  • the oil drain hole group is sequentially opened from the top to the bottom;
  • the oil drain groove is disposed in the lower end of the oil drain column, and the groove size of the oil drain groove is smaller than the size of the lower end of the oil discharge copper piston;
  • the piston can be lowered into the piston spring to contact the notch of the oil sump.
  • the outer periphery of the upper end of the oil-discharge copper piston is outwardly provided with a limiting block for limiting the downward position thereof, and the diameter of the limiting block is greater than or equal to the diameter of the piston spring; a through hole is disposed in the through hole, wherein the connecting rod is connected with the upper end surface of the oil discharge copper piston; and the connecting rod is connected with the shock absorbing shaft; the outer surface of the upper pressing piece is sequentially arranged from top to bottom A piston down tower spring and the second charge valve piece are provided.
  • a buffer rubber sleeve is disposed between the outer wall of the damping shaft and the inner wall of the inner cylinder; and the outer wall of the damping shaft is disposed with a stroke limit position above the buffer rubber sleeve.
  • an axial positioning fixing sleeve is disposed between the upper end of the outer cylinder and the inner cylinder; and a fixed sleeve oil-free bearing disposed outside the inner cylinder is disposed between the axial positioning fixing sleeve and the damping shaft;
  • An upper gland is fixed to an upper end of the outer cylinder, and an upper seal of the shock absorbing shaft is provided with an oil seal, the oil seal and the upper gland and the shaft
  • the positioning fixing sleeves are connected by an oil seal spring.
  • the present invention also provides an adjustment method of an autonomously-adjustable hydraulic shock absorber.
  • the shock absorber When the shock absorber is in operation, the shock-absorbing shaft and the suspension piston assembly are operated up and down, and oil is generated in the inner cylinder during operation.
  • the damper shaft and the suspension piston assembly shall be in any position regardless of the position.
  • the charge valve When the charge valve is opened, the oil discharge valve must be closed; when the oil discharge valve is opened, the oil filling valve It must be closed; and the damper shaft and suspension piston assembly must be fully oiled regardless of the position of the upper and lower ends of the suspension shaft and suspension piston assembly.
  • the beneficial effects of the present invention are: compared with the prior art, the self-adjusting hydraulic shock absorber provided by the present invention and the adjusting method thereof, during the operation of the shock absorber, no matter where it is, that is, in the piston
  • the drain valve When the charge valve is opened, the drain valve must be closed; when the drain valve is open, the charge valve must be closed.
  • the shock absorbing shaft and the suspension piston assembly must be kept full at the upper and lower ends regardless of the running to any position, ensuring that the damper does not cause white space during normal operation.
  • the shock absorber is actually installed on the vehicle for testing. When the vehicle is in normal driving, the ride, comfort and safety are improved to different extents.
  • the four-wheel grip performance is good, the vehicle body is stable, even if the road surface condition is not good, there is no round off the ground in the four wheels, especially in the car sharp turn process, the whole vehicle shock absorber is stable, four-wheeled
  • the ground performance is particularly prominent, the friction coefficient of the four wheels and the ground is increased, and the braking performance is improved.
  • Figure 1 is a cross-sectional view of the self-regulating hydraulic shock absorber of the present invention
  • Figure 2 is a cross-sectional view of the suspension piston assembly of the present invention
  • Figure 3 is a first perspective perspective view of the replenishing and exhausting piston of the present invention.
  • Figure 4 is a perspective view of the second angle of the replenishing and exhausting piston of the present invention.
  • Figure 5 is a cross-sectional view of the autonomous regulating valve of the present invention.
  • Suspension piston assembly 2. Self-regulating valve 3. Outer cylinder 4. Inner cylinder 5. Damping shaft 6. Buffer rubber sleeve 7. Stroke limit gear 8. Axial positioning fixing sleeve 9. Fixed sleeve oil-free bearing 30, upper gland 40, oil seal 50, connecting rod
  • the inner cylinder is sleeved outside
  • the autonomous regulating valve and the suspension piston assembly are sequentially installed in the inner cylinder from bottom to top, and the lower end of the damping shaft is fixed in the suspension piston assembly, and the autonomous regulating valve and the damping shaft are under The end can be in contact with the connection;
  • the suspension piston assembly 1 is provided with a first oil filling valve plate 11, a replenishing oil piston and a first oil discharge valve plate 12, the autonomous regulating valve 2 is provided with a second oil filling valve plate 29;
  • the number of the first oil-filling valve piece and the first oil-discharging valve piece are multiple, and the first receiving groove 101 is embedded in one end of the replenishing oil piston.
  • the other end of the oil piston is embedded with a second receiving groove 102, the oil drain valve chip group is installed in the first receiving groove, and the oil filling valve chip group is installed in the second receiving groove;
  • the first receiving A first spring 13 for limiting the movement stroke of the oil discharge valve piece group is disposed between the groove of the groove and the oil discharge valve piece, and the groove of the second storage groove is matched with the charge valve piece group Between the second spring 14 for limiting the movement stroke of the oil drain valve chip set;
  • a plurality of oil discharge holes 15 located under the oil discharge valve valve group are disposed at a bottom of the first accommodating groove of the replenishing oil piston, and each oil discharge hole communicates with the second accommodating groove;
  • a plurality of fixing columns 16 are disposed in the oil piston, and each of the fixing columns is an oil discharging hole 161 having a diameter larger than a diameter of the oil discharging hole and extending to a notch of the first receiving groove;
  • the oil valve plate group is both the oil filling hole 162, and one end of the oil discharging hole is at the same horizontal plane as the oil filling hole;
  • a piston positioning pad 17 is fixed at the notch of the first receiving groove, and both ends of the first spring are connected between the piston positioning pad and the oil discharge valve chip group.
  • a piston positioning piece 18 is disposed at the notch of the second receiving groove, and both ends of the second spring are connected between the piston positioning piece and the charge valve piece set.
  • the structure further includes a support rod 19 and a support plate 191, the support plate is located below the charge valve plate group, one end of the support rod is fixedly connected with the support plate, and the support rod is further One end passes through the oil discharge valve plate group in sequence, and the first spring is fixedly connected to the inner side of the piston positioning pad.
  • the fixed column is evenly distributed around the outer periphery of the support rod, thereby ensuring the uniformity of the oil replenishment and the oil discharge, thereby ensuring that the valve piece does not have an offset phenomenon during the movement.
  • the central portion of the inner wall of the charge venting piston is sleeved in the piston guide belt 192.
  • the suspension piston assembly is mainly composed of a replenishing oil piston, a drain valve piece and a charge valve piece, and an improved design of the oil drain hole, the oil drain hole and the oil filling hole position, all the oil filling holes and the oil drain holes are Set in the same plane; when the oil filling hole and the oil drain hole are opened or closed, the valve piece in the piston is in a plane closed state, no matter how much oil pressure is generated in the cylinder body, the piston will not be caused by excessive pressure.
  • valve piece The deformation of the valve piece inside is damaged; at the same time, the valve piece is not displaced, and the oil filling valve piece and the oil discharge valve piece are opened and closed very sensitively under the oil pressure force; and the valve piece is opened and closed completely by the inner cylinder
  • the oil pressure is determined, and the design of the suspension valve plate is a good solution to the problem that the valve piece is easily deformed and damaged, ensuring the service life of the shock absorber and achieving good results.
  • the self-regulating valve includes an oil-discharging copper piston 20, an oil draining rod 21, a tapered oil-discharging needle 22 and a regulating valve base 23; the upper end of the adjusting valve base is fixed with the upper pressing piece 24, and the two are combined into one cavity.
  • the oil discharge column is installed in the cavity, and a piston spring 25 is installed in the oil discharge column.
  • the oil discharge copper piston is placed in the oil discharge column and the lower part is sleeved in the piston spring; the oil discharge copper piston is installed with oil discharge.
  • a needle spring 26 the tapered oil discharge needle is sleeved in the oil discharge needle spring;
  • the upper end of the oil discharge copper piston has a first oil discharge hole 201 adapted to the tapered portion of the tapered oil discharge needle; the outer wall of the oil discharge column is uniformly provided with a plurality of second oil discharge holes 211;
  • the oil pressure in the inner cylinder increases, the oil pressure also acts on the oil-discharging copper piston. After the oil-discharge copper piston is subjected to a large pressure, the oil discharged from the tapered oil-discharging needle has reached the limit, so that the entire oil-discharging copper After the piston is subjected to more pressure, it descends in the oil drain column, and the second oil drain hole of the oil discharge column opens the oil discharge of the second step.
  • the plurality of second oil drain holes form a plurality of oil drain hole groups, and the plurality of oil drain hole groups are sequentially distributed from the top to the bottom on the outer wall of the oil discharge column; in the oil discharge process, according to the oil
  • the group of pressure-increasing oil drain holes is sequentially opened from top to bottom.
  • an oil storage tank 212 is disposed in the lower end of the oil discharge column 21, and the size of the groove of the oil storage tank is smaller than the size of the lower end of the oil discharge copper piston; the oil discharge copper piston can descend to the piston spring.
  • the slots of the oil sump are in contact.
  • the oil storage tank is provided in the oil drain column to protect the copper hole type piston from colliding with the bottom of the oil drain column, and the hole type oil discharge copper piston is in contact with the oil surface in the oil storage tank groove. Buffering, the oil-discharge copper piston is not damaged by impact.
  • the outer periphery of the upper end of the oil discharge copper piston 20 is outwardly provided with a limiting block 202 for limiting the downward position thereof, and the diameter of the limiting block is greater than or equal to the diameter of the piston spring.
  • the oil discharge spring in the regulating valve is easy to be deformed and shortened during the compression process for a long time, and the limit block is set so that the oil discharge spring can only be brought into contact with the lower end of the limiting block at most; so that it does not exceed its own working Withstand the limits and work properly within its acceptable range.
  • the lower end of the regulating valve base 23 is fixed with a spring seal base 27, and the piston base 203 is mounted in the lower end of the oil draining copper piston.
  • the upper end of the oil drain column is provided with an extension column integrally formed therewith, and the upper pressure piece extends to be fixed in the extension column 213.
  • a through hole is arranged in the upper pressing piece, and a connecting rod 50 which can be in contact with the upper end surface of the oil discharging copper piston is installed in the through hole; and the connecting rod is connected with the damping shaft.
  • the outer surface of the upper pressing piece is sleeved with the piston down tower spring 28 and the second charge valve piece in order from top to bottom.
  • the oil draining copper piston is arranged in the oil discharge column of the regulating valve, and the tapered oil discharging needle is installed in the oil discharging copper piston, and the first step oil discharging is realized by the cooperation of the tapered oil discharging needle and the oil discharging copper piston in the downward process.
  • the oil discharge of the second step is realized by the oil drain column.
  • the two-step oil discharge of the regulating valve of the invention is specifically: the invention designs a stepped oil discharging mode,
  • the oil drain hole in the downhole copper piston of the tapered oil piston in the self-regulating valve is opened and drained.
  • This design is mainly for the vehicle when the speed is low during driving and the road surface is not large. It ensures the design of the vehicle is smooth and comfortable.
  • This is only the first step of the self-regulating valve in the oil discharge process.
  • the downward oil pressure in the inner cylinder generates the force only on the hole copper piston, so that the cylindrical spring in the copper piston tapered oil discharge needle is subjected to Press down, the cone-shaped oil discharge needle is opened downwards, and the oil is discharged moderately.
  • the oil pressure in the inner cylinder will increase. At this time, the oil discharge amount of the tapered oil discharge needle in the piston can no longer be adapted, and the oil pressure in the inner cylinder increases.
  • the oil pressure also acts on the hole piston. After the copper piston is subjected to a large pressure, the oil discharged from the tapered oil discharge needle has reached the limit, so that the entire hole copper piston is subjected to a large pressure after the oil discharge column. In the middle and lower reaches, the second step of the oil drain is opened.
  • the damper shaft and the suspension piston assembly shall be in any position regardless of the position.
  • the charge valve When the charge valve is opened, the oil discharge valve must be closed; when the oil discharge valve is opened, the oil filling valve It must be closed; and the damper shaft and suspension piston assembly must be fully oiled regardless of the position of the upper and lower ends of the suspension shaft and suspension piston assembly.
  • the charge valve sheets herein refer to the first and second charge valve sheets.
  • the self-adjusting hydraulic shock absorber provided by the invention and the adjusting method thereof are in the closed state when the shock absorber is in operation, that is, when the charge valve in the piston is opened, the oil drain valve is closed; When the drain valve is opened, the charge valve must be closed.
  • the damping shaft and the suspension piston assembly must maintain full oil at both the upper and lower ends, regardless of the position of the suspension, ensuring that the shock absorber is positive. There is no space during normal operation.
  • the shock absorber is actually installed on the vehicle for testing. When the vehicle is in normal driving, the ride, comfort and safety are improved to different extents.
  • the four-wheel grip performance is good, the vehicle body is stable, even if the road surface condition is not good, there is no round off the ground in the four wheels, especially in the car sharp turn process, the whole vehicle shock absorber is stable, four-wheeled
  • the ground performance is particularly prominent, the friction coefficient of the four wheels and the ground is increased, and the braking performance is improved.

Abstract

A self-adjusting hydraulic shock absorber and an adjustment method therefor, the shock absorber comprising an outer cylinder (3), an inner cylinder (4), a shock absorbing shaft (5), a self-adjusting valve, and a suspension piston assembly; the inner cylinder (4) is nested in the outer cylinder (3), and the self-adjusting valve and the suspension piston assembly are installed within the inner cylinder (4) sequentially from bottom to top; after a lower end of the shock absorbing shaft (5) is fixed within the suspension piston assembly, the self-adjusting valve and a lower tip end of the shock absorbing shaft (5) may be in contact connection; the suspension piston assembly is provided thereon with a first oil-replenishing valve sheet (12), an oil replenishing-and-discharging piston (10) and a first oil-discharging valve sheet (11); the self-adjusting valve is provided thereon with a second oil-replenishing valve sheet (29).

Description

自主调节式液压减震器及其调节方法Self-regulating hydraulic shock absorber and adjusting method thereof 技术领域Technical field
本发明涉及减震器技术领域,尤其涉及一种自主调节式液压减震器及其调节方法。The invention relates to the technical field of shock absorbers, in particular to an autonomously adjustable hydraulic shock absorber and a regulating method thereof.
背景技术Background technique
一般来说,减震器被设计成支撑车身的重量并且抑制和阻止振动从道路表面传递至车身的,有助于改善乘坐的舒适感,并且保护车辆的装载货物和各种部件。In general, the damper is designed to support the weight of the vehicle body and to suppress and prevent vibration from being transmitted from the road surface to the vehicle body, contribute to improved ride comfort, and protect the loaded cargo and various components of the vehicle.
这样的减震器包括填充有油的缸体、连接至车身的往复运动的活塞杆和连接至活塞杆下端的活塞阀以及在缸体内活动且控制工作的油。Such shock absorbers include a cylinder filled with oil, a reciprocating piston rod coupled to the vehicle body, and a piston valve coupled to the lower end of the piston rod and oil that is movable within the cylinder and controls operation.
目前市面上的结构其液压油不能进行有效的外排,而且,车辆在行驶过程中遇到速度低路面凹凸不平的时候,车辆不能达到平稳舒适的效果。尤其是在汽车急转弯过程中整车减震效果不好。At present, the hydraulic oil on the market structure cannot be effectively effluxed, and the vehicle cannot achieve a smooth and comfortable effect when the vehicle encounters a low speed and uneven road surface during driving. Especially in the car sharp turn process, the vehicle damping effect is not good.
发明内容Summary of the invention
针对上述技术中存在的不足之处,本发明提供一种平顺舒适及安全性高、平稳效果好的自主调节式液压减震器及其调节方法。In view of the deficiencies in the above technology, the present invention provides a self-regulating hydraulic shock absorber with high smoothness, comfort, safety and smoothness, and an adjustment method thereof.
为实现上述目的,本发明提供一种自主调节式液压减震器,包括外缸、内缸、减震轴、自主调节阀和悬浮式活塞总成;所述内缸套接在外缸内,所述自主调节阀和悬浮式活塞总成由下至上依次安装在内缸内,所述减震轴的下端固定在悬浮式活塞总成内后,自主调节阀与减震轴的下末端可接触连接;To achieve the above object, the present invention provides an autonomously-adjustable hydraulic shock absorber comprising an outer cylinder, an inner cylinder, a damping shaft, an autonomous regulating valve and a suspension piston assembly; the inner cylinder is sleeved in the outer cylinder, The autonomous regulating valve and the suspension piston assembly are sequentially installed in the inner cylinder from bottom to top, and the lower end of the damping shaft is fixed in the suspension piston assembly, and the autonomous regulating valve and the lower end of the damping shaft are contactably connected. ;
所述悬浮式活塞总成上设置有第一补油阀片、补排油活塞和第一排油阀片,所述自主调节阀上设有第二补油阀片;The floating piston assembly is provided with a first oil filling valve piece, a replenishing oil piston and a first oil discharging valve piece, and the autonomous regulating valve is provided with a second oil filling valve piece;
在减震器工作时,减震轴和悬浮式活塞总成会进行上下运行,运行时内缸中产生油压;When the shock absorber is working, the damping shaft and the suspension piston assembly will run up and down, and oil pressure is generated in the inner cylinder during operation;
当减震轴和悬浮式活塞总成同步下行时,悬浮式活塞总成中的第一补油阀片开启,先将减震轴下行时内缸中产生的空位补满油;随着补排油活塞下端压力增大,将部分液压油通过自主调节阀排向外缸;自主调节阀向下排油 时,悬浮式活塞总成的第一排油阀片和自主调节阀的第二补油阀片都呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously descending, the first charge valve piece in the suspension piston assembly is opened, and the vacancy generated in the inner cylinder is filled with oil when the damping shaft is descended; The pressure at the lower end of the oil piston is increased, and part of the hydraulic oil is discharged to the outer cylinder through the self-regulating valve; the self-regulating valve is drained downward. When the first oil drain valve piece of the suspension piston assembly and the second charge valve piece of the autonomous control valve are both closed;
当减震轴和悬浮式活塞总成同步上行时,内缸中的减震轴和悬浮式活塞总成上端呈现满油状态,上行受到阻力,此时在油压的作用下补排油活塞中的第一排油阀片开启,上端液压油在所控制的排油孔向减震轴与悬浮式活塞总成下端排油;同时悬浮式活塞总成中的第一补油阀片在油压的作用下呈现关闭状态。When the damping shaft and the suspension piston assembly are synchronously ascending, the upper end of the damping shaft and the suspension piston assembly in the inner cylinder are in a full oil state, and the upward resistance is received. At this time, the oil piston is replenished in the oil piston. The first oil drain valve piece is opened, and the upper hydraulic oil is drained to the lower end of the suspension shaft and the suspension piston assembly in the controlled oil drain hole; and the first charge valve piece in the suspension piston assembly is at the oil pressure Under the effect of rendering a closed state.
其中,所述第一补油阀片和第一排油阀片的数量均为多个,所述补排油活塞的一末端内嵌有第一容纳槽,所述补排油活塞的另一末端内嵌有第二容纳槽,所述第一排油阀片安装在第一容纳槽内,所述第一补油阀片安装在第二容纳槽内;所述第一容纳槽的槽口处与排油阀片之间设置有用于对第一排油阀片的移动行程进行限位的第一弹簧,所述第二容纳槽的槽口处与第一补油阀片之间设置有用于对第一排油阀片的移动行程进行限位的第二弹簧;所述补排油活塞的第一容纳槽的槽底处设置有多个位于第一排油阀片下方的活塞排油孔,且每个活塞排油孔均与第二容纳槽相通;所述补排油活塞内设置有多个固定柱,每个固定柱的上方为直径大于排油孔的直径且延伸至第一容纳槽的槽口处的放油孔;每个固定柱的下方贯穿第一补油阀片且均为补油孔,且所述活塞排油孔的一末端与补油孔在同一水平面;Wherein, the number of the first oil-filling valve piece and the first oil-discharging valve piece are plural, and one end of the replenishing oil piston is embedded with a first receiving groove, and the other of the replenishing oil piston a second receiving groove is embedded in the end, the first oil drain valve piece is installed in the first receiving groove, the first oil filling valve piece is installed in the second receiving groove; the notch of the first receiving groove Between the oil discharge valve piece and a first spring for limiting the movement stroke of the first oil discharge valve piece, and the groove between the second receiving groove and the first oil filling valve piece is provided a second spring for limiting a movement stroke of the first oil discharge valve piece; a bottom of the first receiving groove of the makeup oil discharge piston is provided with a plurality of piston oil discharges below the first oil discharge valve piece a hole, and each piston oil drain hole communicates with the second receiving groove; the supplementary oil piston is provided with a plurality of fixing columns, and each of the fixing columns has a diameter larger than a diameter of the oil drain hole and extends to the first An oil drain hole at a notch of the receiving groove; a lower portion of each of the fixing columns penetrates the first oil filling valve piece and is an oil filling hole, and the living One end of the drain hole and fill hole at the same level;
补排油活塞下行时,在油压的作用下,液压油从多个活塞排油孔内排出,且排出后顶出第一排油阀片;第一排油阀片顶出后液压油从多个放油孔内排出,进而实现放油;When the replenishing oil piston descends, under the action of oil pressure, the hydraulic oil is discharged from the plurality of piston oil drain holes, and after discharging, the first oil discharge valve piece is ejected; after the first oil discharge valve piece is ejected, the hydraulic oil is discharged. Discharged from a plurality of oil drain holes to achieve oil discharge;
补排油活塞上行时,油压的方向朝向第一补油阀片,且第一补油阀片在油压的作用下排出;且排出后顶出第一补油阀片,并通过补油孔进行补油。When the replenishing oil piston is ascending upward, the direction of the oil pressure is toward the first charge valve piece, and the first charge valve piece is discharged under the action of the oil pressure; and after discharging, the first charge valve piece is ejected and the oil is replenished. The holes are filled with oil.
其中,所述第一容纳槽的槽口处固定有活塞定位垫,所述第一弹簧的两末端连接在活塞定位垫与排油阀片组之间;所述第二容纳槽的槽口处设置有活塞定位片,所述第二弹簧的两末端连接在活塞定位片与补油阀片组之间。Wherein the piston positioning pad is fixed at the notch of the first receiving groove, the two ends of the first spring are connected between the piston positioning pad and the oil discharge valve chip group; the notch of the second receiving groove A piston positioning piece is disposed, and both ends of the second spring are connected between the piston positioning piece and the charge valve piece set.
其中,该悬浮式活塞总成还包括支撑杆和支撑板,所述支撑板位于第一补油阀片的下方,所述支撑杆的一端与支撑板固定连接,且所述支撑杆的另一端依次贯穿排油阀片组、第一弹簧后与活塞定位垫的内侧固定连接;所述 减震轴的下端套接在支撑杆内。Wherein, the suspension piston assembly further comprises a support rod and a support plate, the support plate is located below the first charge valve piece, one end of the support rod is fixedly connected with the support plate, and the other end of the support rod Passing through the oil drain valve set in turn, and after the first spring is fixedly connected to the inner side of the piston positioning pad; The lower end of the damping shaft is sleeved in the support rod.
其中,所述自主调节阀还包括放油铜活塞、排油柱、锥形放油针和调节阀底座;所述调节阀底座的上端固定上压片后两者围合成一腔体,所述排油柱安装在该腔体内,所述排油柱内安装安装有活塞弹簧,所述放油铜活塞放置在排油柱内且其下部套接在活塞弹簧内;所述放油铜活塞内安装有放油针弹簧,所述锥形放油针套接在该放油针弹簧内;Wherein, the autonomous regulating valve further comprises an oil-discharging copper piston, an oil-discharging column, a tapered oil-discharging needle and a regulating valve base; wherein the upper end of the adjusting valve base is fixed on the pressing piece, and the two are combined into a cavity, An oil drain column is installed in the cavity, a piston spring is mounted in the oil drain column, the oil drain copper piston is placed in the oil drain column and the lower part is sleeved in the piston spring; the oil drain copper piston is An oil discharge needle spring is mounted, and the tapered oil discharge needle is sleeved in the oil discharge needle spring;
所述放油铜活塞的上端开设有一与锥形放油针的锥形部相适配的第一排油孔;所述排油柱的外壁上均匀开设有多个第二排油孔;The upper end of the oil-discharging copper piston defines a first oil-discharging hole corresponding to the tapered portion of the tapered oil-discharging needle; the outer wall of the oil-discharging column is uniformly provided with a plurality of second oil-discharging holes;
减震轴贯穿过悬浮式活塞总成且下行时,液油压冲压第一排油孔后,锥形放油针下行且其锥形部离开第一排油孔,放油铜活塞中的第一排油孔开启排油,进行第一阶梯排油;When the damping shaft penetrates through the suspension piston assembly and descends, after the hydraulic oil presses the first oil discharge hole, the tapered oil discharge needle descends and the tapered portion leaves the first oil discharge hole, and the first part of the oil discharge copper piston A row of oil holes is opened to drain oil, and the first step is drained;
内缸中的油压增大时,油压同样作用在放油铜活塞,放油铜活塞在受到较大压力后,锥形排油针所排的油量已到极限,使得整个放油铜活塞受到更大压力后,在排油柱中下行,由排油柱的第二排油孔开启第二阶梯的排油。When the oil pressure in the inner cylinder increases, the oil pressure also acts on the oil-discharging copper piston. After the oil-discharge copper piston is subjected to a large pressure, the oil discharged from the tapered oil-discharging needle has reached the limit, so that the entire oil-discharging copper After the piston is subjected to more pressure, it descends in the oil drain column, and the second oil drain hole of the oil discharge column opens the oil discharge of the second step.
其中,所述多个第二排油孔形成多圈排油孔组,且多圈排油孔组由上至下依次分布在排油柱的外壁上;在排油过程中,根据油压的依次变大排油孔组由上至下依次开启;所述排油柱的下端内设置有一存油槽,且该存油槽的槽口大小小于放油铜活塞下端的尺寸大小;所述放油铜活塞可在活塞弹簧内下行至与存油槽的槽口相接触。Wherein, the plurality of second oil drain holes form a plurality of oil drain hole groups, and the plurality of oil drain hole groups are sequentially distributed from the top to the bottom on the outer wall of the oil discharge column; in the oil discharge process, according to the oil pressure The oil drain hole group is sequentially opened from the top to the bottom; the oil drain groove is disposed in the lower end of the oil drain column, and the groove size of the oil drain groove is smaller than the size of the lower end of the oil discharge copper piston; The piston can be lowered into the piston spring to contact the notch of the oil sump.
其中,所述放油铜活塞的上端的外围向外设置有对其下行位置进行限位的限位块,所述限位块的直径大于或等于活塞弹簧的直径;所述上压片内设有通孔,所述通孔内安装有可与放油铜活塞上端面相接触的衔接杆;且所述衔接杆与减震轴相连接;所述上压片的外表面由上至下依次套设活塞下行塔式弹簧和该第二补油阀片。Wherein, the outer periphery of the upper end of the oil-discharge copper piston is outwardly provided with a limiting block for limiting the downward position thereof, and the diameter of the limiting block is greater than or equal to the diameter of the piston spring; a through hole is disposed in the through hole, wherein the connecting rod is connected with the upper end surface of the oil discharge copper piston; and the connecting rod is connected with the shock absorbing shaft; the outer surface of the upper pressing piece is sequentially arranged from top to bottom A piston down tower spring and the second charge valve piece are provided.
其中,所述减震轴的外壁与内缸的内壁之间套设有缓冲胶套;且减震轴的外壁位于缓冲胶套的上方设置有行程限位档。Wherein, a buffer rubber sleeve is disposed between the outer wall of the damping shaft and the inner wall of the inner cylinder; and the outer wall of the damping shaft is disposed with a stroke limit position above the buffer rubber sleeve.
其中,所述外缸的上端与内缸之间设置有轴向定位固定套;所述轴向定位固定套与减震轴之间设置有套在内缸外的固定套无油轴承;所述外缸的上端固定有上压盖,所述减震轴的上端外套设有油封,所述油封与上压盖和轴 向定位固定套之间均通过油封弹簧连接。Wherein, an axial positioning fixing sleeve is disposed between the upper end of the outer cylinder and the inner cylinder; and a fixed sleeve oil-free bearing disposed outside the inner cylinder is disposed between the axial positioning fixing sleeve and the damping shaft; An upper gland is fixed to an upper end of the outer cylinder, and an upper seal of the shock absorbing shaft is provided with an oil seal, the oil seal and the upper gland and the shaft The positioning fixing sleeves are connected by an oil seal spring.
为实现上述目的,本发明还提供一种自主调节式液压减震器的调节方法,在减震器工作时,减震轴和悬浮式活塞总成会进行上下运行,运行时内缸中产生油压;In order to achieve the above object, the present invention also provides an adjustment method of an autonomously-adjustable hydraulic shock absorber. When the shock absorber is in operation, the shock-absorbing shaft and the suspension piston assembly are operated up and down, and oil is generated in the inner cylinder during operation. Pressure
当减震轴和悬浮式活塞总成同步下行时,悬浮式活塞总成中的第一补油阀片开启,先将减震轴下行时内缸中产生的空位补满油;随着补排油活塞下端压力增大,将部分液压油通过自主调节阀排向外缸;自主调节阀向下排油时,悬浮式活塞总成的第一排油阀片和自主调节阀的第二补油阀片都呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously descending, the first charge valve piece in the suspension piston assembly is opened, and the vacancy generated in the inner cylinder is filled with oil when the damping shaft is descended; The pressure at the lower end of the oil piston is increased, and part of the hydraulic oil is discharged to the outer cylinder through the self-regulating valve; when the self-regulating valve is drained downward, the first oil discharge valve piece of the suspension piston assembly and the second oil supply valve of the self-regulating valve The valve plates are all closed;
当减震轴和悬浮式活塞总成同步上行时,内缸中的减震轴和悬浮式活塞总成上端呈现满油状态,上行受到阻力,此时在油压的作用下补排油活塞中的第一排油阀片开启,上端液压油在所控制的排油孔向减震轴与悬浮式活塞总成下端排油;同时悬浮式活塞总成中的第一补油阀片在油压的作用下呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously ascending, the upper end of the damping shaft and the suspension piston assembly in the inner cylinder are in a full oil state, and the upward resistance is received. At this time, the oil piston is replenished in the oil piston. The first oil drain valve piece is opened, and the upper hydraulic oil is drained to the lower end of the suspension shaft and the suspension piston assembly in the controlled oil drain hole; and the first charge valve piece in the suspension piston assembly is at the oil pressure Under the effect of the state of being closed;
在减震器运行过程中,减震轴和悬浮式活塞总成无论行至任何位置,补油阀片开启时,排油阀片一定是关闭状态;排油阀片开启时,补油阀片一定是关闭状态;且减震轴和悬浮式活塞总成无论运行至任何位置,两者的上端和下端都必须保持满油状态。During the operation of the damper, the damper shaft and the suspension piston assembly shall be in any position regardless of the position. When the charge valve is opened, the oil discharge valve must be closed; when the oil discharge valve is opened, the oil filling valve It must be closed; and the damper shaft and suspension piston assembly must be fully oiled regardless of the position of the upper and lower ends of the suspension shaft and suspension piston assembly.
本发明的有益效果是:与现有技术相比,本发明提供的自主调节式液压减震器及其调节方法,在减震器运行过程中,无论行至任何位置,也就是说活塞中的补油阀开启时,排油阀一定是关闭状态;排油阀开启时,补油阀一定是关闭状态。减震轴与悬浮式活塞总成,无论运行至任何部位,其上端和下端都必须保持满油状态,确保减震器在正常运行时不会产生空格现象。本减震器实际装在车辆上检测试时,车面在正常行驶时,平顺性、舒适度、安全性都有不同程度上的提高。尤其在车辆采取紧急制动时四轮抓地性能好,车身平稳,即使路面状况不佳四轮无一轮离地面,特别是在汽车急转弯过程中整车减震器平稳性、四轮抓地性能尤为突出,四轮与地面的摩擦系数增加,具有明显的刹车性能提高。The beneficial effects of the present invention are: compared with the prior art, the self-adjusting hydraulic shock absorber provided by the present invention and the adjusting method thereof, during the operation of the shock absorber, no matter where it is, that is, in the piston When the charge valve is opened, the drain valve must be closed; when the drain valve is open, the charge valve must be closed. The shock absorbing shaft and the suspension piston assembly must be kept full at the upper and lower ends regardless of the running to any position, ensuring that the damper does not cause white space during normal operation. The shock absorber is actually installed on the vehicle for testing. When the vehicle is in normal driving, the ride, comfort and safety are improved to different extents. Especially when the vehicle adopts emergency braking, the four-wheel grip performance is good, the vehicle body is stable, even if the road surface condition is not good, there is no round off the ground in the four wheels, especially in the car sharp turn process, the whole vehicle shock absorber is stable, four-wheeled The ground performance is particularly prominent, the friction coefficient of the four wheels and the ground is increased, and the braking performance is improved.
附图说明 DRAWINGS
图1为本发明的自主调节式液压减震器的截面图;Figure 1 is a cross-sectional view of the self-regulating hydraulic shock absorber of the present invention;
图2为本发明中悬浮式活塞总成的截面图;Figure 2 is a cross-sectional view of the suspension piston assembly of the present invention;
图3为本发明中补排油活塞的第一角度立体图;Figure 3 is a first perspective perspective view of the replenishing and exhausting piston of the present invention;
图4为本发明中补排油活塞的第二角度立体图。Figure 4 is a perspective view of the second angle of the replenishing and exhausting piston of the present invention.
图5为本发明中自主调节阀的截面图。Figure 5 is a cross-sectional view of the autonomous regulating valve of the present invention.
主要元件符号说明如下:The main component symbols are described below:
1、悬浮式活塞总成 2、自主调节阀 3、外缸 4、内缸 5、减震轴 6、缓冲胶套 7、行程限位档 8、轴向定位固定套 9、固定套无油轴承 30、上压盖 40、油封 50、衔接杆1. Suspension piston assembly 2. Self-regulating valve 3. Outer cylinder 4. Inner cylinder 5. Damping shaft 6. Buffer rubber sleeve 7. Stroke limit gear 8. Axial positioning fixing sleeve 9. Fixed sleeve oil-free bearing 30, upper gland 40, oil seal 50, connecting rod
10、补排油活塞 11、第一排油阀片 12、第一补油阀片 13、第一弹簧 14、第二弹簧 15、排油孔 16、固定柱 17、活塞定位垫 18、活塞定位片 19、支撑杆 191、支撑板 192、导向带 101、第一容纳槽 102、第二容纳槽 111、补油阀片 121、排油阀片 161、放油孔 162、补油孔10. Replenishing oil piston 11. First oil valve piece 12. First oil filling valve piece 13, first spring 14, second spring 15, oil drain hole 16, fixed column 17, piston positioning pad 18, piston positioning The sheet 19, the support rod 191, the support plate 192, the guide belt 101, the first receiving groove 102, the second receiving groove 111, the charge valve piece 121, the oil discharge valve piece 161, the oil drain hole 162, the oil filling hole
20、放油铜活塞 21、排油柱 22、锥形放油针 23、调节阀底座 24、上压片 25、活塞弹簧 26、放油针弹簧 27、弹簧封底座 28、活塞下行塔式弹簧 29、第二补油阀片 201、第一排油孔 202、限位块 203、活塞底座 211、第二排油孔 212、存油槽 213、延伸柱。20, oil-discharge copper piston 21, oil drain column 22, cone oil drain needle 23, control valve base 24, upper pressure plate 25, piston spring 26, oil discharge needle spring 27, spring seal base 28, piston down tower spring 29. The second charge valve piece 201, the first oil drain hole 202, the limit block 203, the piston base 211, the second oil drain hole 212, the oil drain groove 213, and the extension column.
具体实施方式Detailed ways
为了更清楚地表述本发明,下面结合附图对本发明作进一步地描述。In order to more clearly illustrate the invention, the invention is further described below in conjunction with the drawings.
请参阅图1,本发明提供的自主调节式液压减震器,包括外缸3、内缸4、减震轴5、自主调节阀2和悬浮式活塞总成1;所述内缸套接在外缸内,所述自主调节阀和悬浮式活塞总成由下至上依次安装在内缸内,所述减震轴的下端固定在悬浮式活塞总成内后,自主调节阀与减震轴的下末端可接触连接;Referring to Figure 1, the self-regulating hydraulic shock absorber provided by the present invention comprises an outer cylinder 3, an inner cylinder 4, a damping shaft 5, an autonomous regulating valve 2 and a suspension piston assembly 1; the inner cylinder is sleeved outside In the cylinder, the autonomous regulating valve and the suspension piston assembly are sequentially installed in the inner cylinder from bottom to top, and the lower end of the damping shaft is fixed in the suspension piston assembly, and the autonomous regulating valve and the damping shaft are under The end can be in contact with the connection;
所述悬浮式活塞总成1上设置有第一补油阀片11、补排油活塞和第一排油阀片12,所述自主调节阀2上设有第二补油阀片29;The suspension piston assembly 1 is provided with a first oil filling valve plate 11, a replenishing oil piston and a first oil discharge valve plate 12, the autonomous regulating valve 2 is provided with a second oil filling valve plate 29;
在减震器工作时,减震轴和悬浮式活塞总成会进行上下运行,运行时内缸中产生油压;When the shock absorber is working, the damping shaft and the suspension piston assembly will run up and down, and oil pressure is generated in the inner cylinder during operation;
当减震轴和悬浮式活塞总成同步下行时,悬浮式活塞总成中的第一补油阀片开启,先将减震轴下行时内缸中产生的空位补满油;随着补排油活塞下 端压力增大,将部分液压油通过自主调节阀排向外缸;自主调节阀向下排油时,悬浮式活塞总成的第一排油阀片和自主调节阀的第二补油阀片都呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously descending, the first charge valve piece in the suspension piston assembly is opened, and the vacancy generated in the inner cylinder is filled with oil when the damping shaft is descended; Under the oil piston The pressure at the end is increased, and part of the hydraulic oil is discharged to the outer cylinder through the self-regulating valve; when the self-regulating valve is drained downward, the first oil-discharge valve piece of the suspension piston assembly and the second oil-filling valve piece of the self-regulating valve Both are shown in a closed state;
当减震轴和悬浮式活塞总成同步上行时,内缸中的减震轴和悬浮式活塞总成上端呈现满油状态,上行受到阻力,此时在油压的作用下补排油活塞中的第一排油阀片开启,上端液压油在所控制的排油孔向减震轴与悬浮式活塞总成下端排油;同时悬浮式活塞总成中的第一补油阀片在油压的作用下呈现关闭状态。When the damping shaft and the suspension piston assembly are synchronously ascending, the upper end of the damping shaft and the suspension piston assembly in the inner cylinder are in a full oil state, and the upward resistance is received. At this time, the oil piston is replenished in the oil piston. The first oil drain valve piece is opened, and the upper hydraulic oil is drained to the lower end of the suspension shaft and the suspension piston assembly in the controlled oil drain hole; and the first charge valve piece in the suspension piston assembly is at the oil pressure Under the effect of rendering a closed state.
请进一步参阅图2-4,所述第一补油阀片和第一排油阀片的数量均为多个,补排油活塞的一末端内嵌有第一容纳槽101,所述补排油活塞的另一末端内嵌有第二容纳槽102,所述排油阀片组安装在第一容纳槽内,所述补油阀片组安装在第二容纳槽内;所述第一容纳槽的槽口处与排油阀片之间设置有用于对排油阀片组的移动行程进行限位的第一弹簧13,所述第二容纳槽的槽口处与补油阀片组之间设置有用于对排油阀片组的移动行程进行限位的第二弹簧14;Referring to FIG. 2-4, the number of the first oil-filling valve piece and the first oil-discharging valve piece are multiple, and the first receiving groove 101 is embedded in one end of the replenishing oil piston. The other end of the oil piston is embedded with a second receiving groove 102, the oil drain valve chip group is installed in the first receiving groove, and the oil filling valve chip group is installed in the second receiving groove; the first receiving A first spring 13 for limiting the movement stroke of the oil discharge valve piece group is disposed between the groove of the groove and the oil discharge valve piece, and the groove of the second storage groove is matched with the charge valve piece group Between the second spring 14 for limiting the movement stroke of the oil drain valve chip set;
所述补排油活塞的第一容纳槽的槽底处设置有多个位于排油阀片组下方的排油孔15,且每个排油孔均与第二容纳槽相通;所述补排油活塞内设置有多个固定柱16,每个固定柱的上方为直径大于排油孔的直径且延伸至第一容纳槽的槽口处的放油孔161;每个固定柱的下方贯穿补油阀片组且均为补油孔162,且所述排油孔的一末端与补油孔在同一水平面;a plurality of oil discharge holes 15 located under the oil discharge valve valve group are disposed at a bottom of the first accommodating groove of the replenishing oil piston, and each oil discharge hole communicates with the second accommodating groove; A plurality of fixing columns 16 are disposed in the oil piston, and each of the fixing columns is an oil discharging hole 161 having a diameter larger than a diameter of the oil discharging hole and extending to a notch of the first receiving groove; The oil valve plate group is both the oil filling hole 162, and one end of the oil discharging hole is at the same horizontal plane as the oil filling hole;
当补油孔与排油孔开启或关闭时,补排油活塞内的排油阀片组和补油阀片组都处于平面封闭状态。When the oil filling hole and the oil discharging hole are opened or closed, the oil discharge valve piece group and the charge valve group in the replenishing oil piston are in a plane closed state.
在本实施例中,所述第一容纳槽的槽口处固定有活塞定位垫17,所述第一弹簧的两末端连接在活塞定位垫与排油阀片组之间。所述第二容纳槽的槽口处设置有活塞定位片18,所述第二弹簧的两末端连接在活塞定位片与补油阀片组之间。通过活塞定位垫和活塞定位片可实现对补排油活塞的定位,且配合第一弹簧和第二弹簧,可对补排油活塞的移动进行限位。 In this embodiment, a piston positioning pad 17 is fixed at the notch of the first receiving groove, and both ends of the first spring are connected between the piston positioning pad and the oil discharge valve chip group. A piston positioning piece 18 is disposed at the notch of the second receiving groove, and both ends of the second spring are connected between the piston positioning piece and the charge valve piece set. The positioning of the replenishing and exhausting piston can be realized by the piston positioning pad and the piston positioning piece, and the first spring and the second spring can be matched to limit the movement of the replenishing and discharging oil piston.
在本实施例中,该结构还包括支撑杆19和支撑板191,所述支撑板位于补油阀片组的下方,所述支撑杆的一端与支撑板固定连接,且所述支撑杆的另一端依次贯穿排油阀片组、第一弹簧后与活塞定位垫的内侧固定连接。固定柱均匀分布在支撑杆的外周围,由此保证补油和排油的均匀性,进而保证阀片在运动过程中不会出现偏移现象。补排油活塞的内壁中部内凹位置套接在活塞导向带192内。In this embodiment, the structure further includes a support rod 19 and a support plate 191, the support plate is located below the charge valve plate group, one end of the support rod is fixedly connected with the support plate, and the support rod is further One end passes through the oil discharge valve plate group in sequence, and the first spring is fixedly connected to the inner side of the piston positioning pad. The fixed column is evenly distributed around the outer periphery of the support rod, thereby ensuring the uniformity of the oil replenishment and the oil discharge, thereby ensuring that the valve piece does not have an offset phenomenon during the movement. The central portion of the inner wall of the charge venting piston is sleeved in the piston guide belt 192.
悬浮式活塞总成在补排油活塞下行时,在油压的作用下,液压油从多个排油孔内排出,且排出后顶出第一排油阀片;第一排油阀片顶出后液压油从多个放油孔内排出,进而实现放油;补排油活塞上行时,油压的方向朝向第一补油阀片,且第一补油阀片在油压的作用下排出;且排出后顶出补油阀片,并通过补油孔进行补油。悬浮式活塞总成主要由补排油活塞、排油阀片和补油阀片组成,以及排油孔、放油孔和补油孔位置改进的设计,所有的补油孔和排油孔都设在同一平面下;当补油孔与排油孔,开启或关闭时,活塞内的阀片都处于平面封闭状态,无论缸体内产生多大的油压,都不会由于压力过大造成活塞内的阀片变形受损;同时阀片也不会产生移位,在油压作用力下使得补油阀片与排油阀片开启、关闭非常灵敏;而且阀片开启与关闭完全由内缸产生的油压而决定,采用了悬浮式阀片的设计很好的解决了阀片易变形受损的难题,确保了减震器的使用寿命,取得了很好的效果。When the suspension piston assembly descends from the replenishing oil piston, the hydraulic oil is discharged from the plurality of oil discharge holes under the action of the oil pressure, and the first oil discharge valve piece is ejected after being discharged; the first oil discharge valve top After the hydraulic oil is discharged from a plurality of oil drain holes, the oil is discharged; when the oil discharge piston is lifted upward, the oil pressure direction is toward the first charge valve piece, and the first charge valve piece is under the action of oil pressure. Discharge; and discharge the charge valve piece after discharge, and make up the oil through the oil filling hole. The suspension piston assembly is mainly composed of a replenishing oil piston, a drain valve piece and a charge valve piece, and an improved design of the oil drain hole, the oil drain hole and the oil filling hole position, all the oil filling holes and the oil drain holes are Set in the same plane; when the oil filling hole and the oil drain hole are opened or closed, the valve piece in the piston is in a plane closed state, no matter how much oil pressure is generated in the cylinder body, the piston will not be caused by excessive pressure. The deformation of the valve piece inside is damaged; at the same time, the valve piece is not displaced, and the oil filling valve piece and the oil discharge valve piece are opened and closed very sensitively under the oil pressure force; and the valve piece is opened and closed completely by the inner cylinder The oil pressure is determined, and the design of the suspension valve plate is a good solution to the problem that the valve piece is easily deformed and damaged, ensuring the service life of the shock absorber and achieving good results.
请进一步参阅图5,自主调节阀包括放油铜活塞20、排油柱21、锥形放油针22和调节阀底座23;调节阀底座的上端固定上压片24后两者围合成一腔体,排油柱安装在该腔体内,排油柱内安装有活塞弹簧25,放油铜活塞放置在排油柱内且其下部套接在活塞弹簧内;放油铜活塞内安装有放油针弹簧26,锥形放油针套接在该放油针弹簧内;Referring to FIG. 5, the self-regulating valve includes an oil-discharging copper piston 20, an oil draining rod 21, a tapered oil-discharging needle 22 and a regulating valve base 23; the upper end of the adjusting valve base is fixed with the upper pressing piece 24, and the two are combined into one cavity. The oil discharge column is installed in the cavity, and a piston spring 25 is installed in the oil discharge column. The oil discharge copper piston is placed in the oil discharge column and the lower part is sleeved in the piston spring; the oil discharge copper piston is installed with oil discharge. a needle spring 26, the tapered oil discharge needle is sleeved in the oil discharge needle spring;
放油铜活塞的上端开设有一与锥形放油针的锥形部相适配的第一排油孔201;排油柱的外壁上均匀开设有多个第二排油孔211;The upper end of the oil discharge copper piston has a first oil discharge hole 201 adapted to the tapered portion of the tapered oil discharge needle; the outer wall of the oil discharge column is uniformly provided with a plurality of second oil discharge holes 211;
减震轴贯穿过悬浮式活塞总成且下行时,液油压冲压第一排油孔后,锥形放油针下行且其锥形部离开第一排油孔,放油铜活塞中的第一排油孔开启排油,进行第一阶梯排油; When the damping shaft penetrates through the suspension piston assembly and descends, after the hydraulic oil presses the first oil discharge hole, the tapered oil discharge needle descends and the tapered portion leaves the first oil discharge hole, and the first part of the oil discharge copper piston A row of oil holes is opened to drain oil, and the first step is drained;
内缸中的油压增大时,油压同样作用在放油铜活塞,放油铜活塞在受到较大压力后,锥形排油针所排的油量已到极限,使得整个放油铜活塞受到更大压力后,在排油柱中下行,由排油柱的第二排油孔开启第二阶梯的排油。When the oil pressure in the inner cylinder increases, the oil pressure also acts on the oil-discharging copper piston. After the oil-discharge copper piston is subjected to a large pressure, the oil discharged from the tapered oil-discharging needle has reached the limit, so that the entire oil-discharging copper After the piston is subjected to more pressure, it descends in the oil drain column, and the second oil drain hole of the oil discharge column opens the oil discharge of the second step.
在本实施例中,多个第二排油孔形成多圈排油孔组,且多圈排油孔组由上至下依次分布在排油柱的外壁上;在排油过程中,根据油压的依次变大排油孔组由上至下依次开启。该结构的设计,使得排油柱中的第二排油孔,开启多少完全取决于轴与悬浮式活塞总成下行时内缸中产生的油压大小;油压越大,开启的排油孔组的圈数越多。In this embodiment, the plurality of second oil drain holes form a plurality of oil drain hole groups, and the plurality of oil drain hole groups are sequentially distributed from the top to the bottom on the outer wall of the oil discharge column; in the oil discharge process, according to the oil The group of pressure-increasing oil drain holes is sequentially opened from top to bottom. The design of the structure makes the opening of the second oil hole in the oil drain column completely depending on the oil pressure generated in the inner cylinder when the shaft and the suspension piston assembly are descending; the oil pressure is larger, the oil drain hole is opened. The more laps in the group.
在本实施例中,排油柱21的下端内设置有一存油槽212,且该存油槽的槽口大小小于放油铜活塞下端的尺寸大小;放油铜活塞可在活塞弹簧内下行至与存油槽的槽口相接触。在排油柱内设有存油槽极好的保护了铜孔式活塞下行时不与排油柱的底部相撞击,确保孔式的放油铜活塞与存油槽槽内的油面接触,起到缓冲作用,放油铜活塞不受撞击而损坏。In this embodiment, an oil storage tank 212 is disposed in the lower end of the oil discharge column 21, and the size of the groove of the oil storage tank is smaller than the size of the lower end of the oil discharge copper piston; the oil discharge copper piston can descend to the piston spring. The slots of the oil sump are in contact. The oil storage tank is provided in the oil drain column to protect the copper hole type piston from colliding with the bottom of the oil drain column, and the hole type oil discharge copper piston is in contact with the oil surface in the oil storage tank groove. Buffering, the oil-discharge copper piston is not damaged by impact.
在本实施例中,放油铜活塞20的上端的外围向外设置有对其下行位置进行限位的限位块202,限位块的直径大于或等于活塞弹簧的直径。调节阀中的放油弹簧长期在受压过程中易变形缩短,设定了限位块使放油弹簧最多只能弹至与限位块的下端接触;使得其在工作时不超过其自身的承受极限,在其可承受范围内正常工作。In the present embodiment, the outer periphery of the upper end of the oil discharge copper piston 20 is outwardly provided with a limiting block 202 for limiting the downward position thereof, and the diameter of the limiting block is greater than or equal to the diameter of the piston spring. The oil discharge spring in the regulating valve is easy to be deformed and shortened during the compression process for a long time, and the limit block is set so that the oil discharge spring can only be brought into contact with the lower end of the limiting block at most; so that it does not exceed its own working Withstand the limits and work properly within its acceptable range.
在本实施例中,调节阀底座23的下端固定有弹簧封底座27,且放油铜活塞的下端内安装有活塞底座203。排油柱的上端设置有一与其一体成型的延伸柱,上压片延伸至固定在该延伸柱213内。上压片内设有通孔,通孔内安装有可与放油铜活塞上端面相接触的衔接杆50;且衔接杆与减震轴相连接。上压片的外表面由上至下依次套设活塞下行塔式弹簧28和该第二补油阀片。In the present embodiment, the lower end of the regulating valve base 23 is fixed with a spring seal base 27, and the piston base 203 is mounted in the lower end of the oil draining copper piston. The upper end of the oil drain column is provided with an extension column integrally formed therewith, and the upper pressure piece extends to be fixed in the extension column 213. A through hole is arranged in the upper pressing piece, and a connecting rod 50 which can be in contact with the upper end surface of the oil discharging copper piston is installed in the through hole; and the connecting rod is connected with the damping shaft. The outer surface of the upper pressing piece is sleeved with the piston down tower spring 28 and the second charge valve piece in order from top to bottom.
该调节阀的排油柱内设置放油铜活塞,放油铜活塞内安装锥形放油针,在下行过程中通过锥形放油针和放油铜活塞的配合实现了第一阶梯排油;通过排油柱实现第二阶梯的排油。上述结构的改进,使得该调节阀实现阶梯式排油方式,达到了自主调节的效果;进而既能使液压油有效的外排,又能保证有足够的轴与悬浮式活塞下行必须要有的阻力。The oil draining copper piston is arranged in the oil discharge column of the regulating valve, and the tapered oil discharging needle is installed in the oil discharging copper piston, and the first step oil discharging is realized by the cooperation of the tapered oil discharging needle and the oil discharging copper piston in the downward process. The oil discharge of the second step is realized by the oil drain column. The improvement of the above structure makes the regulating valve realize the stepped oil discharging mode, and achieves the effect of self-adjusting; thereby, the hydraulic oil can be effectively discharged, and the shaft and the floating piston can be ensured to have sufficient downwards. resistance.
本发明调节阀的两阶梯式排油具体为:本发明设计了阶梯式排油方式, 其中自主调节阀中的孔式铜活塞中的锥形放油针下行孔式铜活塞中的排油孔开启排油,这一设计主要针对,车辆在行驶过程中速度低,路面凹凸不大时,能确保车辆平稳舒适所设计。这只是自主调节阀在排油过程的第一阶梯,此时内缸中的下行油压,产生的力,只作用在孔式铜活塞上,使得铜活塞锥形排油针中的圆柱弹簧受压下行,锥形排油针下行开启,适度排油。随着车速和路况的变化,内缸中的油压会随着增大,此时同活塞中的锥形排油针的排油量已无法适应所需,内缸中的油压增大时,油压同样作用在孔式活塞上,铜活塞在受到较大压力后,锥形排油针所排的油量已到极限,使得整个孔式铜活塞受较大压力后,在排油柱中下行,开启第二阶梯的排油。The two-step oil discharge of the regulating valve of the invention is specifically: the invention designs a stepped oil discharging mode, The oil drain hole in the downhole copper piston of the tapered oil piston in the self-regulating valve is opened and drained. This design is mainly for the vehicle when the speed is low during driving and the road surface is not large. It ensures the design of the vehicle is smooth and comfortable. This is only the first step of the self-regulating valve in the oil discharge process. At this time, the downward oil pressure in the inner cylinder generates the force only on the hole copper piston, so that the cylindrical spring in the copper piston tapered oil discharge needle is subjected to Press down, the cone-shaped oil discharge needle is opened downwards, and the oil is discharged moderately. As the speed of the vehicle and the road conditions change, the oil pressure in the inner cylinder will increase. At this time, the oil discharge amount of the tapered oil discharge needle in the piston can no longer be adapted, and the oil pressure in the inner cylinder increases. The oil pressure also acts on the hole piston. After the copper piston is subjected to a large pressure, the oil discharged from the tapered oil discharge needle has reached the limit, so that the entire hole copper piston is subjected to a large pressure after the oil discharge column. In the middle and lower reaches, the second step of the oil drain is opened.
自主调节式液压减震器的调节方法,在减震器工作时,减震轴和悬浮式活塞总成会进行上下运行,运行时内缸中产生油压;The adjustment method of the self-regulating hydraulic shock absorber, when the shock absorber works, the damping shaft and the suspension piston assembly will run up and down, and oil pressure is generated in the inner cylinder during operation;
当减震轴和悬浮式活塞总成同步下行时,悬浮式活塞总成中的第一补油阀片开启,先将减震轴下行时内缸中产生的空位补满油;随着补排油活塞下端压力增大,将部分液压油通过自主调节阀排向外缸;自主调节阀向下排油时,悬浮式活塞总成的第一排油阀片和自主调节阀的第二补油阀片都呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously descending, the first charge valve piece in the suspension piston assembly is opened, and the vacancy generated in the inner cylinder is filled with oil when the damping shaft is descended; The pressure at the lower end of the oil piston is increased, and part of the hydraulic oil is discharged to the outer cylinder through the self-regulating valve; when the self-regulating valve is drained downward, the first oil discharge valve piece of the suspension piston assembly and the second oil supply valve of the self-regulating valve The valve plates are all closed;
当减震轴和悬浮式活塞总成同步上行时,内缸中的减震轴和悬浮式活塞总成上端呈现满油状态,上行受到阻力,此时在油压的作用下补排油活塞中的第一排油阀片开启,上端液压油在所控制的排油孔向减震轴与悬浮式活塞总成下端排油;同时悬浮式活塞总成中的第一补油阀片在油压的作用下呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously ascending, the upper end of the damping shaft and the suspension piston assembly in the inner cylinder are in a full oil state, and the upward resistance is received. At this time, the oil piston is replenished in the oil piston. The first oil drain valve piece is opened, and the upper hydraulic oil is drained to the lower end of the suspension shaft and the suspension piston assembly in the controlled oil drain hole; and the first charge valve piece in the suspension piston assembly is at the oil pressure Under the effect of the state of being closed;
在减震器运行过程中,减震轴和悬浮式活塞总成无论行至任何位置,补油阀片开启时,排油阀片一定是关闭状态;排油阀片开启时,补油阀片一定是关闭状态;且减震轴和悬浮式活塞总成无论运行至任何位置,两者的上端和下端都必须保持满油状态。这里的补油阀片指第一和第二补油阀片。During the operation of the damper, the damper shaft and the suspension piston assembly shall be in any position regardless of the position. When the charge valve is opened, the oil discharge valve must be closed; when the oil discharge valve is opened, the oil filling valve It must be closed; and the damper shaft and suspension piston assembly must be fully oiled regardless of the position of the upper and lower ends of the suspension shaft and suspension piston assembly. The charge valve sheets herein refer to the first and second charge valve sheets.
本发明提供的自主调节式液压减震器及其调节方法,在减震器运行过程中,无论行至任何位置,也就是说活塞中的补油阀开启时,排油阀一定是关闭状态;排油阀开启时,补油阀一定是关闭状态。减震轴与悬浮式活塞总成,无论运行至任何部位,其上端和下端都必须保持满油状态,确保减震器在正 常运行时不会产生空格现象。本减震器实际装在车辆上检测试时,车面在正常行驶时,平顺性、舒适度、安全性都有不同程度上的提高。尤其在车辆采取紧急制动时四轮抓地性能好,车身平稳,即使路面状况不佳四轮无一轮离地面,特别是在汽车急转弯过程中整车减震器平稳性、四轮抓地性能尤为突出,四轮与地面的摩擦系数增加,具有明显的刹车性能提高。The self-adjusting hydraulic shock absorber provided by the invention and the adjusting method thereof are in the closed state when the shock absorber is in operation, that is, when the charge valve in the piston is opened, the oil drain valve is closed; When the drain valve is opened, the charge valve must be closed. The damping shaft and the suspension piston assembly must maintain full oil at both the upper and lower ends, regardless of the position of the suspension, ensuring that the shock absorber is positive. There is no space during normal operation. The shock absorber is actually installed on the vehicle for testing. When the vehicle is in normal driving, the ride, comfort and safety are improved to different extents. Especially when the vehicle adopts emergency braking, the four-wheel grip performance is good, the vehicle body is stable, even if the road surface condition is not good, there is no round off the ground in the four wheels, especially in the car sharp turn process, the whole vehicle shock absorber is stable, four-wheeled The ground performance is particularly prominent, the friction coefficient of the four wheels and the ground is increased, and the braking performance is improved.
以上公开的仅为本发明的几个具体实施例,但是本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。 The above disclosure is only a few specific embodiments of the present invention, but the present invention is not limited thereto, and any changes that can be made by those skilled in the art should fall within the protection scope of the present invention.

Claims (10)

  1. 一种自主调节式液压减震器,其特征在于,包括外缸、内缸、减震轴、自主调节阀和悬浮式活塞总成;所述内缸套接在外缸内,所述自主调节阀和悬浮式活塞总成由下至上依次安装在内缸内,所述减震轴的下端固定在悬浮式活塞总成内后,自主调节阀与减震轴的下末端可接触连接;An autonomously-adjustable hydraulic shock absorber, comprising: an outer cylinder, an inner cylinder, a damping shaft, an autonomous regulating valve and a suspension piston assembly; the inner cylinder is sleeved in the outer cylinder, the autonomous regulating valve And the suspension piston assembly is installed in the inner cylinder from bottom to top, and the lower end of the damping shaft is fixed in the suspension piston assembly, and the autonomous regulating valve and the lower end of the damping shaft are contactably connected;
    所述悬浮式活塞总成上设置有第一补油阀片、补排油活塞和第一排油阀片,所述自主调节阀上设有第二补油阀片;The floating piston assembly is provided with a first oil filling valve piece, a replenishing oil piston and a first oil discharging valve piece, and the autonomous regulating valve is provided with a second oil filling valve piece;
    在减震器工作时,减震轴和悬浮式活塞总成会进行上下运行,运行时内缸中产生油压;When the shock absorber is working, the damping shaft and the suspension piston assembly will run up and down, and oil pressure is generated in the inner cylinder during operation;
    当减震轴和悬浮式活塞总成同步下行时,悬浮式活塞总成中的第一补油阀片开启,先将减震轴下行时内缸中产生的空位补满油;随着补排油活塞下端压力增大,将部分液压油通过自主调节阀排向外缸;自主调节阀向下排油时,悬浮式活塞总成的第一排油阀片和自主调节阀的第二补油阀片都呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously descending, the first charge valve piece in the suspension piston assembly is opened, and the vacancy generated in the inner cylinder is filled with oil when the damping shaft is descended; The pressure at the lower end of the oil piston is increased, and part of the hydraulic oil is discharged to the outer cylinder through the self-regulating valve; when the self-regulating valve is drained downward, the first oil discharge valve piece of the suspension piston assembly and the second oil supply valve of the self-regulating valve The valve plates are all closed;
    当减震轴和悬浮式活塞总成同步上行时,内缸中的减震轴和悬浮式活塞总成上端呈现满油状态,上行受到阻力,此时在油压的作用下补排油活塞中的第一排油阀片开启,上端液压油在所控制的排油孔向减震轴与悬浮式活塞总成下端排油;同时悬浮式活塞总成中的第一补油阀片在油压的作用下呈现关闭状态。When the damping shaft and the suspension piston assembly are synchronously ascending, the upper end of the damping shaft and the suspension piston assembly in the inner cylinder are in a full oil state, and the upward resistance is received. At this time, the oil piston is replenished in the oil piston. The first oil drain valve piece is opened, and the upper hydraulic oil is drained to the lower end of the suspension shaft and the suspension piston assembly in the controlled oil drain hole; and the first charge valve piece in the suspension piston assembly is at the oil pressure Under the effect of rendering a closed state.
  2. 根据权利要求1所述的自主调节式液压减震器,其特征在于,所述第一补油阀片和第一排油阀片的数量均为多个,所述补排油活塞的一末端内嵌有第一容纳槽,所述补排油活塞的另一末端内嵌有第二容纳槽,所述第一排油阀片安装在第一容纳槽内,所述第一补油阀片安装在第二容纳槽内;所述第一容纳槽的槽口处与排油阀片之间设置有用于对第一排油阀片的移动行程进行限位的第一弹簧,所述第二容纳槽的槽口处与第一补油阀片之间设置有用于对第一排油阀片的移动行程进行限位的第二弹簧;所述补排油活塞的第一容纳槽的槽底处设置有多个位于第一排油阀片下方的活塞排油孔,且每个活塞排油孔均与第二容纳槽相通;所述补排油活塞内设置有多个固定柱,每个固定柱的上方为直径大于排油孔的直径且延伸至第一容纳槽的槽口处的放 油孔;每个固定柱的下方贯穿第一补油阀片且均为补油孔,且所述活塞排油孔的一末端与补油孔在同一水平面;The self-regulating hydraulic shock absorber according to claim 1, wherein the number of the first oil-filling valve piece and the first oil-discharging valve piece is plural, and one end of the replenishing oil piston a first receiving groove is embedded therein, and a second receiving groove is embedded in the other end of the replenishing oil piston, and the first oil discharging valve piece is installed in the first receiving groove, the first oil filling valve piece Installed in the second receiving groove; a first spring for limiting the movement stroke of the first oil drain valve piece is disposed between the notch of the first receiving groove and the oil discharge valve piece, and the second a second spring for limiting the movement stroke of the first oil discharge valve piece is disposed between the notch of the accommodating groove and the first charge valve piece; the groove bottom of the first accommodating groove of the replenishing oil piston a plurality of piston oil drain holes located below the first oil drain valve piece, and each of the piston oil drain holes communicates with the second receiving groove; the supplemental oil piston is provided with a plurality of fixing columns, each of which is provided Above the fixing column is a diameter that is larger than the diameter of the oil drain hole and extends to the notch of the first receiving groove An oil hole; a lower portion of each of the fixing columns penetrates the first oil filling valve piece and is an oil filling hole, and one end of the piston oil discharging hole is at the same horizontal plane as the oil filling hole;
    补排油活塞下行时,在油压的作用下,液压油从多个活塞排油孔内排出,且排出后顶出第一排油阀片;第一排油阀片顶出后液压油从多个放油孔内排出,进而实现放油;When the replenishing oil piston descends, under the action of oil pressure, the hydraulic oil is discharged from the plurality of piston oil drain holes, and after discharging, the first oil discharge valve piece is ejected; after the first oil discharge valve piece is ejected, the hydraulic oil is discharged. Discharged from a plurality of oil drain holes to achieve oil discharge;
    补排油活塞上行时,油压的方向朝向第一补油阀片,且第一补油阀片在油压的作用下排出;且排出后顶出第一补油阀片,并通过补油孔进行补油。When the replenishing oil piston is ascending upward, the direction of the oil pressure is toward the first charge valve piece, and the first charge valve piece is discharged under the action of the oil pressure; and after discharging, the first charge valve piece is ejected and the oil is replenished. The holes are filled with oil.
  3. 根据权利要求2所述的自主调节式液压减震器,其特征在于,所述第一容纳槽的槽口处固定有活塞定位垫,所述第一弹簧的两末端连接在活塞定位垫与排油阀片组之间;所述第二容纳槽的槽口处设置有活塞定位片,所述第二弹簧的两末端连接在活塞定位片与补油阀片组之间。The self-adjusting hydraulic shock absorber according to claim 2, wherein a piston positioning pad is fixed at a notch of the first receiving groove, and both ends of the first spring are connected to the piston positioning pad and the row Between the oil valve sheet groups; a piston positioning piece is disposed at the notch of the second receiving groove, and the two ends of the second spring are connected between the piston positioning piece and the charge valve piece set.
  4. 根据权利要求2所述的自主调节式液压减震器,其特征在于,该悬浮式活塞总成还包括支撑杆和支撑板,所述支撑板位于第一补油阀片的下方,所述支撑杆的一端与支撑板固定连接,且所述支撑杆的另一端依次贯穿排油阀片组、第一弹簧后与活塞定位垫的内侧固定连接;所述减震轴的下端套接在支撑杆内。The self-adjusting hydraulic shock absorber according to claim 2, wherein the suspension piston assembly further comprises a support rod and a support plate, the support plate being located below the first charge valve piece, the support One end of the rod is fixedly connected to the support plate, and the other end of the support rod sequentially passes through the oil discharge valve valve group, and the first spring is fixedly connected with the inner side of the piston positioning pad; the lower end of the damping shaft is sleeved on the support rod Inside.
  5. 根据权利要求1所述的自主调节式液压减震器,其特征在于,所述自主调节阀还包括放油铜活塞、排油柱、锥形放油针和调节阀底座;所述调节阀底座的上端固定上压片后两者围合成一腔体,所述排油柱安装在该腔体内,所述排油柱内安装安装有活塞弹簧,所述放油铜活塞放置在排油柱内且其下部套接在活塞弹簧内;所述放油铜活塞内安装有放油针弹簧,所述锥形放油针套接在该放油针弹簧内;The self-regulating hydraulic shock absorber according to claim 1, wherein the autonomous regulating valve further comprises an oil draining copper piston, an oil draining column, a tapered oil discharging needle and a regulating valve base; After the upper end is fixed on the pressing piece, the two are integrated into a cavity, the oil draining column is installed in the cavity, and the oil discharging column is installed and installed with a piston spring, and the oil discharging copper piston is placed in the oil discharging column. And a lower portion of the piston is disposed in the piston spring; the oil discharge copper piston is mounted with an oil discharge needle spring, and the tapered oil discharge needle is sleeved in the oil discharge needle spring;
    所述放油铜活塞的上端开设有一与锥形放油针的锥形部相适配的第一排油孔;所述排油柱的外壁上均匀开设有多个第二排油孔;The upper end of the oil-discharging copper piston defines a first oil-discharging hole corresponding to the tapered portion of the tapered oil-discharging needle; the outer wall of the oil-discharging column is uniformly provided with a plurality of second oil-discharging holes;
    减震轴贯穿过悬浮式活塞总成且下行时,液油压冲压第一排油孔后,锥形放油针下行且其锥形部离开第一排油孔,放油铜活塞中的第一排油孔开启排油,进行第一阶梯排油;When the damping shaft penetrates through the suspension piston assembly and descends, after the hydraulic oil presses the first oil discharge hole, the tapered oil discharge needle descends and the tapered portion leaves the first oil discharge hole, and the first part of the oil discharge copper piston A row of oil holes is opened to drain oil, and the first step is drained;
    内缸中的油压增大时,油压同样作用在放油铜活塞,放油铜活塞在受到较大压力后,锥形排油针所排的油量已到极限,使得整个放油铜活塞受到更 大压力后,在排油柱中下行,由排油柱的第二排油孔开启第二阶梯的排油。When the oil pressure in the inner cylinder increases, the oil pressure also acts on the oil-discharging copper piston. After the oil-discharge copper piston is subjected to a large pressure, the oil discharged from the tapered oil-discharging needle has reached the limit, so that the entire oil-discharging copper The piston is subject to more After the large pressure, the oil is descended in the oil discharge column, and the oil discharged from the second step is opened by the second oil drain hole of the oil discharge column.
  6. 根据权利要求5所述的自主调节式液压减震器,其特征在于,所述多个第二排油孔形成多圈排油孔组,且多圈排油孔组由上至下依次分布在排油柱的外壁上;在排油过程中,根据油压的依次变大排油孔组由上至下依次开启;所述排油柱的下端内设置有一存油槽,且该存油槽的槽口大小小于放油铜活塞下端的尺寸大小;所述放油铜活塞可在活塞弹簧内下行至与存油槽的槽口相接触。The self-adjusting hydraulic shock absorber according to claim 5, wherein the plurality of second oil drain holes form a plurality of oil drain hole groups, and the plurality of oil drain hole groups are sequentially distributed from top to bottom. On the outer wall of the oil drain column; in the oil draining process, the oil drain hole group is sequentially opened from top to bottom according to the oil pressure; the oil drain groove is disposed in the lower end of the oil drain column, and the oil storage tank groove The port size is smaller than the size of the lower end of the oil-discharge copper piston; the oil-discharge copper piston can be descended in the piston spring to contact the notch of the oil drain groove.
  7. 根据权利要求5所述的自主调节式液压减震器,其特征在于,所述放油铜活塞的上端的外围向外设置有对其下行位置进行限位的限位块,所述限位块的直径大于或等于活塞弹簧的直径;所述上压片内设有通孔,所述通孔内安装有可与放油铜活塞上端面相接触的衔接杆;且所述衔接杆与减震轴相连接;所述上压片的外表面由上至下依次套设活塞下行塔式弹簧和该第二补油阀片。The self-adjusting hydraulic shock absorber according to claim 5, wherein a periphery of an upper end of the oil-discharging copper piston is outwardly provided with a limiting block for limiting a downward position thereof, the limiting block The diameter of the piston spring is greater than or equal to the diameter of the piston spring; the upper pressing piece is provided with a through hole, the connecting hole is provided with a connecting rod which can be in contact with the upper end surface of the oil discharging copper piston; and the connecting rod and the damping shaft The outer surface of the upper pressing piece is sleeved with the piston down tower spring and the second charge valve piece in order from top to bottom.
  8. 根据权利要求1所述的自主调节式液压减震器,其特征在于,所述减震轴的外壁与内缸的内壁之间套设有缓冲胶套;且减震轴的外壁位于缓冲胶套的上方设置有行程限位档。The self-adjusting hydraulic shock absorber according to claim 1, wherein a buffer rubber sleeve is disposed between the outer wall of the damping shaft and the inner wall of the inner cylinder; and the outer wall of the damping shaft is located in the buffer rubber sleeve. The travel limit is set above the travel limit.
  9. 根据权利要求1所述的自主调节式液压减震器,其特征在于,所述外缸的上端与内缸之间设置有轴向定位固定套;所述轴向定位固定套与减震轴之间设置有套在内缸外的固定套无油轴承;所述外缸的上端固定有上压盖,所述减震轴的上端外套设有油封,所述油封与上压盖和轴向定位固定套之间均通过油封弹簧连接。The self-adjusting hydraulic shock absorber according to claim 1, wherein an axial positioning fixing sleeve is disposed between the upper end of the outer cylinder and the inner cylinder; and the axial positioning fixing sleeve and the damping shaft are A fixed sleeve oil-free bearing disposed outside the inner cylinder is disposed; an upper pressing cover is fixed on the upper end of the outer cylinder, and an oil seal is arranged on the upper end outer casing of the damping shaft, the oil seal and the upper pressing cover and the axial positioning The fixing sleeves are connected by an oil seal spring.
  10. 一种自主调节式液压减震器的调节方法,其特征在于,在减震器工作时,减震轴和悬浮式活塞总成会进行上下运行,运行时内缸中产生油压;The invention relates to a method for adjusting an autonomously-adjustable hydraulic shock absorber, characterized in that, when the shock absorber is in operation, the damping shaft and the suspension piston assembly are operated up and down, and oil pressure is generated in the inner cylinder during operation;
    当减震轴和悬浮式活塞总成同步下行时,悬浮式活塞总成中的第一补油阀片开启,先将减震轴下行时内缸中产生的空位补满油;随着补排油活塞下端压力增大,将部分液压油通过自主调节阀排向外缸;自主调节阀向下排油时,悬浮式活塞总成的第一排油阀片和自主调节阀的第二补油阀片都呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronously descending, the first charge valve piece in the suspension piston assembly is opened, and the vacancy generated in the inner cylinder is filled with oil when the damping shaft is descended; The pressure at the lower end of the oil piston is increased, and part of the hydraulic oil is discharged to the outer cylinder through the self-regulating valve; when the self-regulating valve is drained downward, the first oil discharge valve piece of the suspension piston assembly and the second oil supply valve of the self-regulating valve The valve plates are all closed;
    当减震轴和悬浮式活塞总成同步上行时,内缸中的减震轴和悬浮式活塞 总成上端呈现满油状态,上行受到阻力,此时在油压的作用下补排油活塞中的第一排油阀片开启,上端液压油在所控制的排油孔向减震轴与悬浮式活塞总成下端排油;同时悬浮式活塞总成中的第一补油阀片在油压的作用下呈现关闭状态;When the damping shaft and the suspension piston assembly are synchronized upward, the damping shaft and the suspension piston in the inner cylinder The upper end of the assembly is full of oil, and the upper side is subjected to resistance. At this time, under the action of oil pressure, the first oil-discharging valve piece in the replenishing oil piston is opened, and the upper end hydraulic oil is in the controlled oil-discharging hole to the damping shaft and suspended. The lower end of the piston assembly is drained; and the first charge valve piece in the suspension piston assembly is closed under the action of oil pressure;
    在减震器运行过程中,减震轴和悬浮式活塞总成无论行至任何位置,补油阀片开启时,排油阀片一定是关闭状态;排油阀片开启时,补油阀片一定是关闭状态;且减震轴和悬浮式活塞总成无论运行至任何位置,两者的上端和下端都必须保持满油状态。 During the operation of the damper, the damper shaft and the suspension piston assembly shall be in any position regardless of the position. When the charge valve is opened, the oil discharge valve must be closed; when the oil discharge valve is opened, the oil filling valve It must be closed; and the damper shaft and suspension piston assembly must be fully oiled regardless of the position of the upper and lower ends of the suspension shaft and suspension piston assembly.
PCT/CN2017/106989 2017-06-29 2017-10-20 Self-adjusting hydraulic shock absorber and adjustment method therefor WO2019000720A1 (en)

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