WO2018235557A1 - Power supply device, vehicle provided with same, and power storage device - Google Patents
Power supply device, vehicle provided with same, and power storage device Download PDFInfo
- Publication number
- WO2018235557A1 WO2018235557A1 PCT/JP2018/020881 JP2018020881W WO2018235557A1 WO 2018235557 A1 WO2018235557 A1 WO 2018235557A1 JP 2018020881 W JP2018020881 W JP 2018020881W WO 2018235557 A1 WO2018235557 A1 WO 2018235557A1
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- WO
- WIPO (PCT)
- Prior art keywords
- power supply
- supply device
- end plate
- bind bar
- pin
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a power supply device, a vehicle provided with the same, and a power storage device.
- a power supply device in which a large number of secondary batteries are connected in series and in parallel is used in applications such as driving of vehicles.
- An example of such a power supply device is shown in the exploded perspective view of FIG.
- a large number of square secondary battery cells 901 are stacked via a spacer 902, an end plate 903 is disposed on the end face, and a binding bar 904 is fastened.
- the spacer 902 is made of hard resin or the like.
- both end edges of the bind bar 904 are bent to form an L shape, and the L shaped portion 904 b is placed on the main surface side of the end plate 903 with a bolt 906. It was fixed.
- this structure when a secondary battery cell having a large expansion amount is adopted, stress is concentrated on the bent portion of the bind bar 904, and there is a possibility that the bind bar may be deformed.
- the present invention has been made in view of such a background, and one of the objects thereof is a power supply device having an increased fastening force for fastening a stack of secondary battery cells by preventing deformation of a bind bar. And providing a vehicle and a power storage device provided with the same.
- the knock pin can be pressed into the side surface of the end plate from the main surface of the bind bar along the stacking direction of the battery stack.
- the secondary battery cell is prevented from expanding by the engagement structure of the knock pin and the bind bar provided on the side surface of the end plate, the load is applied to the bind bar only in the tensile direction. Become. Therefore, the tensile strength of the bind bar can be used effectively
- the bind bar fixing bolt for fixing the said bind bar to the said end plate can be provided.
- the bind bar fixing bolt is provided from the bind bar main surface along the stacking direction of the battery stack. It can be screwed into and fixed to the side surface of the end plate.
- the knock pin alone, there is a possibility that the bind bar may come off, but the bind bar can be fixed by further providing a bind bar fixing bolt.
- the load accompanying the expansion of the secondary battery cell is received by the knock pin and the binding bar can be fixed by the bolt to prevent the binding bar from coming off.
- the bolt is not substantially loaded with the expansion of the secondary battery cell.
- the knock pin is hollow and the bind bar fixing bolt is inserted into the hollow of the knock pin and fixed. can do.
- the knock pin and the bind bar fixing bolt at the same site, the space efficiency can be improved, and the thickness of the end plate can be reduced.
- a gap can be formed between the knock pin and the bind bar fixing bolt.
- the bind bar main surface is formed in a size that covers the side surface of the battery stack, and
- the bind bar main surface can be formed in a flat plate shape at least between the knock pins in the stacking direction of the battery stack.
- the dowel pins are arranged in a direction intersecting the shear force acting due to the expansion of the secondary battery cells and the like to receive the shear stress It is possible to increase the rigidity compared with the configuration that receives the load only with the bind bar fixing bolt.
- the end plate has, on its side surface, an end plate side pin hole for press-fitting the knock pin.
- the knock pin can be press-fit into the end plate pin hole. According to the above configuration, it is possible to press-fit the dowel pin to the side surface of the end plate to securely fix the end plate in the positioned state.
- the bind bar is formed at its end with a bind bar side knock pin hole for inserting the knock pin.
- the knock pin may be partially protruded from the side surface of the end plate in a state of being press-fitted into the end plate pin hole, and may be engaged with the bind bar side knock pin hole.
- the end plate communicates with the end plate side pin hole, and the end plate side pin hole is further inserted than the end plate side pin hole
- the fixing bolt holes having a reduced inner diameter can be formed, and the edge of the end plate pin hole can be formed in a curved shape at the interface between the end plate pin hole and the fixing bolt hole.
- the knock pin is moved in a direction away from the battery stack from the center or in the thickness direction of the end plate. It can be made eccentric.
- the knock pin in addition to any one of the above configurations, can be formed in a tapered shape that is tapered toward the tip.
- the workability at the time of assembly is improved as a shape in which the knock pin is easily press-fit.
- the knock pin is configured not to protrude from the end surface of the bind bar in a state where the bind bar is assembled. Can. According to the above configuration, a strong connection is realized by the fact that the bearing surface of the bind bar fixing bolt inserted into the dowel pin hits the bind bar.
- the end plate on the side to which the knock pin is to be inserted can be chamfered. According to the above configuration, it is possible to suppress a situation where stress is concentrated on the edge of the knock pin and the end plate is broken.
- the knock pin can be made of metal.
- an insulation sheet interposed between the bind bar and the battery stack can be provided.
- the power supply device according to the sixteenth configuration can be used as a power supply device for driving a vehicle in addition to any of the above configurations.
- a vehicle including the power supply device includes the power supply device having any one of the above configurations, a driving motor supplied with power from the power supply device, the power supply device, and the motor. And a wheel driven by the motor to travel the vehicle body.
- the power storage device including the power supply device according to the eighteenth aspect, the power supply device having any one of the above configurations, and a power supply controller for controlling charging and discharging of the power supply device
- a power supply controller for controlling charging and discharging of the power supply device
- FIG. 7 is a perspective view showing a power supply device according to Embodiment 2. It is a disassembled perspective view of the power supply device shown in FIG. It is a horizontal sectional view in the VIII-VIII line of the power supply device of FIG. It is a principal part enlarged plan view of FIG. 10A to 10B are perspective views showing an example of the external shape of the knock pin.
- FIG. 1 is a block diagram showing an example in which a battery device is mounted on a hybrid vehicle traveling by an engine and a motor. It is a block diagram which shows the example which mounts a battery apparatus in the electric vehicle which drive
- each element constituting the present invention may be configured such that a plurality of elements are constituted by the same member and one member is used in common as a plurality of elements, or conversely, the function of one member is realized by a plurality of members It can be shared and realized. (Embodiment 1)
- FIG. 1 is a perspective view of the power supply apparatus 100 according to the first embodiment of the present invention
- FIG. 2 is an exploded perspective view thereof
- FIG. 3 is a horizontal sectional view taken along line III-III of the power supply apparatus 100 of FIG.
- the principal part expanded sectional view of is each shown in FIG.
- the power supply device 100 shown in these figures includes a battery stack 2 in which a plurality of secondary battery cells 1 are stacked, a pair of end plates 3 disposed at both ends of the battery stack 2, and a pair of end plates
- a pair of bind bars 4 are provided, the ends of which are connected to 3 to fasten the battery stack 2.
- An insulating sheet 7 is interposed between each bind bar 4 and the battery stack 2. (Secondary battery cell 1)
- the secondary battery cell 1 is a rectangular battery whose width is wider than the thickness, that is, thinner than the width, and is stacked in the thickness direction to form a battery stack 2.
- the secondary battery cell 1 is a lithium ion secondary battery.
- the secondary battery cell can also be any rechargeable secondary battery, such as a nickel hydrogen battery, a nickel cadmium battery, and the like.
- the secondary battery cell 1 accommodates the positive and negative electrode plates together with the electrolytic solution in an enclosed can having a sealed structure.
- the outer can is formed by pressing a metal plate such as aluminum or aluminum alloy into a square shape, and the opening is airtightly sealed by a sealing plate.
- the sealing plate is made of the same aluminum or aluminum alloy as the case, and has positive and negative electrode terminals fixed at both ends. Furthermore, the sealing plate is provided with a gas discharge valve between the positive and negative electrode terminals.
- the plurality of secondary battery cells 1 are stacked such that the thickness direction of each of the secondary battery cells 1 is the stacking direction, thereby forming a battery stack 2.
- the terminal surfaces 10 on which the positive and negative electrode terminals are provided are arranged on the same plane, and a plurality of secondary battery cells 1 are stacked to form a battery stack 2.
- the battery stack 2 sandwiches the separator 12 between the stacked secondary battery cells 1.
- the illustrated separator 12 is made of an insulating material in the form of a thin plate or sheet.
- the separator 12 shown in the figure is in the form of a plate having approximately the same size as the opposing surface of the secondary battery cell 1, and the separator 12 is stacked between the adjacent secondary battery cells 1 to form an adjacent secondary battery.
- the cells 1 are isolated from each other.
- a second spacer may be disposed between adjacent secondary battery cells 1 separately from the separator 12.
- the secondary battery cell 1 can be cooled by using a spacer having a shape in which a flow path of cooling gas is formed between the secondary battery cell 1 and the spacer.
- the surface of the secondary battery cell 1 can also be coat
- the surface of the outer can may be heat-welded except for the electrode portion of the secondary battery cell with a shrink tube such as PET resin.
- a metal bus bar (not shown) is connected to the positive and negative electrode terminals of the adjacent secondary battery cells 1, and the plurality of secondary battery cells 1 are connected in series or in parallel with the bus bar Connected in series and in parallel.
- twelve secondary battery cells 1 are connected in series.
- the present invention does not specify the number of secondary battery cells constituting the battery stack and the connection state thereof.
- the end plate 3 is disposed with the end face spacer 13 at both end faces.
- the end face spacer 13 is disposed between the battery stack 2 and the end plate 3 to insulate the end plate 3 from the battery stack 2 as shown in FIG.
- the end face spacer 13 can be made of the same material as the separator 12 described above. (End plate 3)
- the end plates 3 are arranged at both ends of the battery stack 2 and fastened via bind bars 4 arranged along both side surfaces of the battery stack 2.
- the end plates 3 are disposed at both ends in the stacking direction of the secondary battery cells 1 of the battery stack 2 and outside the end face spacer 13, and sandwich the battery stack 2 from both ends.
- the end plate 3 is made of aluminum alloy.
- Al-Cu-Mg, Al-Cu-Ni-Mg, Al-Cu-Si, Al-Si-Mg, Al-Si-Cu, Al-Si-Cu-Mg Al-Si-Cu-Ni-Mg system etc. can be used.
- the end plate 3 made of aluminum alloy is a heat treatment type alloy. Further, the end plate 3 made of aluminum alloy is formed by die casting. Further, the end plate 3 made of an aluminum alloy is preferably purified by heat treatment including solution treatment, quenching, aging heat treatment and the like.
- the end plate 3 has a rectangular outer shape, and is disposed to face the end face of the battery stack 2.
- the end plate 3 shown in FIGS. 1 and 2 has an outer shape substantially equal to the outer shape of the secondary battery cell 1.
- the width in the left-right direction is equal to the width of the secondary battery cell 1
- the height in the vertical direction is equal to the height of the secondary battery cell 1.
- the vertical direction is the vertical direction in the drawing
- the horizontal direction is the horizontal direction in the drawing and means the horizontal direction orthogonal to the stacking direction of the secondary battery cells.
- end plate side pin holes 33 for press-fitting a knock pin 8 for fixing to the bind bar 4 are respectively opened on the left and right side surfaces.
- the end plate 3 has a plurality of end plate pin holes 33 spaced apart in the vertical direction and opened. In the example of FIG. 2, three holes 33 for the end plate side pin in total are provided along the both sides of the end plate 3.
- the end plate 3 is fixed by pressing the knock pin 8 into the end plate pin hole 33. As a result, it is possible to press-fit the dowel pins 8 to the side surfaces of the end plate 3 and to fix the end plate 3 in a fixed position with certainty. (Bind bar 4)
- Each bind bar 4 has a bind bar main surface 41 formed in a size that substantially covers the side surface of the battery stack 2.
- the bind bar main surface 41 is formed in a flat plate shape to the end edge in the stacking direction of the battery stack 2. Further, the bind bar 4 bends the end edge of the bind bar main surface 41 in an L shape to form a bent piece 42 fixed to the outer surface of the end plate 3 with a bolt or the like.
- the bending bar 42 can be fixed to the end plate 3 via the bolt, the load resulting from the expansion of the secondary battery cell is received by the knock pin 8 The load due to the expansion of the secondary battery cell is substantially not applied to the bent pieces 42. Therefore, stress is generated at the bent part of the bind bar
- the bent pieces 42 are fixed to the end plate 3 with a bolt or the like, and thus function to fix the bind bar 4 so as not to be separated from the side surface of the battery stack 2. That is, in the conventional configuration in which the bind bar is fastened with a bolt or the like, it is possible to prevent the bind bar from coming off by making the bolt head larger than the hole through which the bolt passes. On the other hand, in a configuration that does not have a thick part corresponding to a bolt head such as a knock pin, in other words, when using a pin that does not have a part with an outer diameter larger than the bind bar side pin hole, binding is performed. It can not prevent the bar from coming off the knock pin.
- a bending piece 42 is provided at the end edge of the binding bar 4 so that the binding bar 4 is not removed, and the bending bar 42 is fixed to the end plate 3 so that the binding bar is used while using the knock pin 8 It can be fixed so that 4 does not come off.
- the load resistance is increased by the dowel pin 8 and the bending piece 42 is not given the role, by fixing the bind bar 4, the roles are efficiently shared to improve the rigidity and release. It is possible to prevent the With this configuration, the bent pieces 42 only have to be able to prevent the binding bar 4 from being detached, and since a large load is not applied, a simple fixing structure can be obtained, which is advantageous in cost. And, even if it utilizes the knock pin which does not have a thick part like a diameter of a bolt head, since the binding bar can be fixed, the advantage in terms of cost is further exhibited.
- the bind bar 4 is extended in the stacking direction of the battery stack 2 as shown in FIGS. 1 and 2 and is fixed to the end plate 3 whose both ends are disposed on both end surfaces of the battery stack 2.
- the battery stack 2 is fastened in the stacking direction via the end plate 3.
- the bind bar 4 is a metal plate having a predetermined width and a predetermined thickness along the side surface of the battery stack 2, and is disposed to face both side surfaces of the battery stack 2.
- a metal plate such as iron, preferably a steel plate can be used.
- the bind bar 4 made of a metal plate is bent by press forming or the like to be formed into a predetermined shape.
- the bind bar 4 is a battery stack along the bind bar main surface 41 disposed along the side surface of the battery stack 2 and the upper and lower end portions of the middle portion excluding both ends of the bind bar main surface 41.
- An upper and lower bending portion 44 is provided to hold the upper and lower surfaces of the second.
- the bind bar main surface 41 has a rectangular shape with a size that covers substantially the entire battery stack 2 and the end plates 3 disposed at both ends thereof.
- the bind bar main surface 41 shown in FIG. 1 covers almost the entire side surface of the battery stack 2 without any gap. However, the bind bar main surface may be provided with one or more openings to expose part of the side surface of the battery stack.
- the battery stack By forming the opening in the main surface of the bind bar, the battery stack can be exposed and air cooled, or a cooling gas can be supplied. In addition, even if it is not necessary to supply the cooling gas to the main surface of the binding bar from the opening, the opening may be formed on the main surface of the binding bar. This configuration can reduce the weight of the bind bar.
- the upper and lower bent portions 44 hold the upper and lower surfaces of the secondary battery cells 1 constituting the battery stack 2, and the position of the terminal surface 10 of each secondary battery cell 1 is vertically offset. It is suppressing. Furthermore, in the upper and lower bent portions, bolt holes may be formed for fixing the power supply device to an object to be fixed, for example, a vehicle.
- the insulating sheet 7 is disposed on the inner surfaces of the bind bar main surface 41 and the upper and lower bent portions 44, and the insulating sheet 7 insulates the secondary battery cell 1 of the battery stack 2 from the bind bar 4. doing.
- shock absorbing materials can be disposed on the inner surfaces of both ends of the main surface of the binding bar to protect both side surfaces of the end plate from an impact such as vibration.
- the binding bar is bent in an L-shape at its end in the longitudinal direction, and locked at the corner from the side surface to the end surface of the end plate and then fixed at one bending side.
- stress pins on the bent portion of the bind bar 4 are avoided by press-fitting the dowel pins 8 into the interface between the flat main surface of the bind bar 4 and the side surface of the end plate 3, and rigidity is achieved. It can be enhanced.
- the knock pin 8 is in the form of a solid metal pin. Preferred materials include stainless steel, iron and the like.
- the outer shape thereof may be cylindrical like the knock pin 8 shown in FIG. 5A, or may be a tapered shape, an inverted conical shape or the like which is tapered toward the tip like the knock pin 8 'shown in FIG. 5B. As described above, by making the knock pin 8 into a shape that is easy to press-in, dropout of the knock pin 8 is suppressed, and the workability at the time of assembly is improved.
- Each bind bar 4 has a bind bar side pin hole 46 for press-fitting the knock pin 8 in the bind bar main surface 41.
- a plurality of bind bar side pin holes 46 are arranged side by side in a direction intersecting with the stacking direction of the battery stack 2.
- each end plate 3 has an end plate side pin hole 33 for press-fitting the knock pin 8 on the side surface thereof.
- a plurality of end plate pin holes 33 are also arranged in a plurality in a direction intersecting with the stacking direction of the battery stack 2 in association with the bind bar side pin holes 46.
- FIG. 1 An enlarged horizontal sectional view of a connecting portion for fixing the bind bar 4 and the end plate 3 by the dowel pin 8 is shown in FIG.
- the dowel pin 8 penetrates the binding bar side pin hole 46 of the binding bar main surface 41 and is fixed by being pressed into the end plate side pin hole 33 on the side surface of the end plate.
- the knock pin 8 the diameter of the knock pin can be easily made as compared with the conventional fixation with only the bolt. Because it can be made thicker, it is possible to increase the rigidity against the shear load that acts upon expansion of the battery stack. (Reinforcement part 5)
- a reinforcing portion 5 may be interposed between each end plate 3 and the bind bar 4.
- the reinforcing portion 5 is provided at the interface with the end plate 3 on the bind bar 4 side.
- the reinforcing portion 5 can be formed integrally with the bind bar 4. Note that the reinforcing portion is not necessarily essential. For example, by cutting the bind bar, the portion where the locking step is formed in advance has a thick shape. You may form.
- the bind bar 4 and the end plate 3 are fixed by the dowel pin 8.
- the member for fixing the bind bar and the end plate is not limited to the knock pin alone, and in addition to this, a bolt may be used.
- a bind bar fixing bolt is provided which is screwed and fixed to the side surface of the end plate through the bind bar.
- the bind bar locking bolt is preferably located near the knock pin. More preferably, the bind bar fixing bolt is arranged at the same position as the knock pin.
- the knock pin is hollow, and a bind bar fixing bolt is configured to be inserted and fixed in the hollow of the knock pin. By doing this, it is possible to increase the rigidity against a shear load with the dowel pin with substantially the same configuration as that in the past, that is, at one fixed position, without increasing the fixed position.
- FIGS. 6 is a perspective view showing the power supply apparatus 200 according to the second embodiment
- FIG. 7 is an exploded perspective view of the power supply apparatus 200 shown in FIG. 6, and FIG.
- FIG. 8 is a line VIII-VIII of the power supply apparatus 200 of FIG.
- FIG. 9 shows an enlarged plan view of an essential part of FIG. 8, respectively.
- the power supply apparatus 200 shown in these figures has substantially the same configuration as the power supply apparatus 200 according to the above-described first embodiment except for the fixing structure of the bind bar 4B and the end plate 3B. The detailed description is omitted.
- the power supply apparatus 200 shown in FIGS. 6 to 9 press-fits the dowel pin 8B into the bind bar side pin hole 46B and the end plate side pin hole 33B on the bind bar main surface 41B side to bind the bind bar 4B to the side surface of the end plate 3B. While being fixed, the bind bar fixing bolt 6 is inserted into the hollow hole 8b formed in the dowel pin 8B and screwed with the end plate 3B.
- Each knock pin 8B has a hollow cylindrical shape as shown in FIG. 10A.
- the size of the hollow hole 8b is set to a size that allows the knock pin 8B to be inserted.
- the external shape of the knock pin 8B is substantially cylindrical like the knock pin 8B shown in FIG. 10A, and has a tapered shape or an inverted conical shape or the like advancing to the tip like the knock pin 8B 'shown in FIG. It can also be done.
- stainless steel, iron or the like can also be used as the material of the knock pin 8B.
- the bind bar fixing bolt 6 is inserted into the hollow hole 8b of the knock pin 8B and fixed to the end plate 3B. Therefore, on the side surface of the end plate 3B, as shown in the enlarged horizontal sectional view of FIG. 9, a fixing bolt hole 35 is opened in communication with the end plate pin hole 33B.
- the fixing bolt hole 35 has an inner diameter smaller than that of the end plate pin hole 33B, and a thread groove for screwing the bind bar fixing bolt 6 is formed on the inner surface. That is, a gap is formed between the dowel pin 8B and the bind bar fixing bolt 6 to allow slight deformation. It is sufficient for the bind bar fixing bolt 6 to have a thread groove at its tip, and it is not necessary to cut the thread groove on the entire side surface.
- the end plate 3B is not limited to the configuration in which the interface extending from the end plate pin hole 33B to the fixing bolt hole 35 is stepped as shown in FIG.
- chamfering the inner wall of the end edge of the end plate pin hole 33C shear at the time of expansion of the battery stack is obtained compared to the case where the bottom of the end plate pin hole is perpendicular to the cross section. Stress concentration can be alleviated to avoid or reduce breakage of the end plate.
- the position which provides the hole for end plate side pins in the side surface of an end plate is not restricted to the structure of making it the approximate center of the thickness direction of an end plate as shown in FIG.
- the end plate side pin holes 33D and the fixing bolt holes 35D are provided on the side of the end plate 3D farther from the battery stack 2 than the center. It may be eccentric in the direction.
- the end plate of the 3D between d 1 and end plate 3D of the main surface and knock pin 8 which stress is applied during expansion of the cell stack 2, substantially in the thickness direction of the end plate 3B center and larger than the thickness d 0 in the case where a knock pin 8B, can be expected to increase the rigidity against shearing force.
- the knock pin preferably does not protrude beyond the end face of the bind bar when the bind bar is assembled. By doing this, the bearing surface of the bind bar fixing bolt inserted into the knock pin is prevented from floating from the bind bar, and the direct contact with the bind bar enhances the contact resistance at the seat surface and secures the connection. Is realized.
- the knock pin has a hollow shape, and the bind bar fixing bolt is inserted, so that the bind bar fixing bolt is provided at the same site, and the same configuration as in the prior art is provided without increasing the number of fixing places.
- shear stress is applied by the dowel pin to share the functions of the secondary battery cell restraint and the binding of the binding bar, thereby avoiding an excessive load in the shear direction on the binding bar attachment bolt. It is possible to increase the strength. In this way, by dispersing the load with the dowel pin and releasing it to the bind bar side, it is possible to reinforce only the part that is subject to shearing, eliminating the need for thickening the entire diameter of the bolt, and efficiently synthesizing at low cost. It can be improved.
- the bind bar 4B is a non-bent end which is not bent in an L shape at the end in the longitudinal direction.
- bolt holes may be formed to fix the power supply device to an object to be fixed, for example, a vehicle.
- the bolt hole 45 is formed in the lower up-and-down bending part 44B.
- the above power supply device can be used as a vehicle-mounted power supply.
- a vehicle equipped with a power supply device an electric vehicle such as a hybrid vehicle or plug-in hybrid vehicle traveling with both an engine and a motor, or an electric vehicle traveling only with a motor can be used.
- a large-capacity, high-output power supply apparatus 1000 will be described as an example in which a large number of necessary control circuits are added by connecting many of the above-described power supply apparatuses in series or in parallel. . (Power supply for hybrid vehicles)
- FIG. 13 shows an example in which the power supply device is mounted on a hybrid vehicle traveling with both an engine and a motor.
- the vehicle HV equipped with the power supply device shown in this figure includes a vehicle body 90, an engine 96 for traveling the vehicle body 90, a motor 93 for traveling, a power supply device 1000 for supplying electric power to the motor 93, and a power supply device 1000.
- a generator 94 for charging the battery, and a wheel 97 driven by the motor 93 and the engine 96 to travel the vehicle body 90 are provided.
- the power supply device 1000 is connected to the motor 93 and the generator 94 via the DC / AC inverter 95.
- the vehicle HV travels with both the motor 93 and the engine 96 while charging and discharging the battery of the power supply device 1000.
- the motor 93 is driven in a region where the engine efficiency is low, for example, at the time of acceleration or low speed traveling to drive the vehicle. Electric power is supplied from the power supply device 1000 to drive the motor 93.
- the generator 94 is driven by the engine 96 or driven by regenerative braking when the vehicle is braked, and charges the battery of the power supply device 1000. (Power supply for electric vehicles)
- FIG. 14 shows an example in which the power supply device is mounted on an electric vehicle traveling only by a motor.
- the vehicle EV mounted with the power supply device shown in this figure includes a vehicle body 90, a traveling motor 93 for traveling the vehicle body 90, a power supply device 1000 for supplying electric power to the motor 93, and a battery of the power supply device 1000. And a wheel 97 driven by a motor 93 to travel the vehicle body 90. Electric power is supplied from the power supply device 1000 to drive the motor 93.
- the generator 94 is driven by energy when regenerative braking the vehicle EV, and charges the battery of the power supply device 1000. (Power storage device for storage)
- this power supply device can be used not only as a power source for mobiles, but also as a storage type storage equipment.
- a power supply for home use or factory use a power supply system that charges with sunlight or late-night power and discharges it when necessary, or a streetlight power supply that charges sunlight during the day and discharges it at night, It can also be used as a backup power supply for driving traffic signals.
- FIG. In the power supply device 1000 shown in this figure, a plurality of battery packs 81 are connected in a unit form to constitute a battery unit 82. In each battery pack 81, a plurality of secondary battery cells are connected in series and / or in parallel. Each battery pack 81 is controlled by a power supply controller 84.
- the power supply device 1000 drives the load LD after charging the battery unit 82 with the charging power supply CP. Therefore, the power supply device 1000 has a charge mode and a discharge mode.
- the load LD and the charging power supply CP are connected to the power supply device 1000 via the discharge switch DS and the charging switch CS, respectively.
- the on / off of the discharge switch DS and the charge switch CS is switched by the power supply controller 84 of the power supply device 1000.
- the power supply controller 84 switches the charge switch CS to ON and the discharge switch DS to OFF to allow charging of the power supply device 1000 from the charging power supply CP.
- the power supply controller 84 turns off the charging switch CS and turns on the discharging switch DS to discharge in response to a request from the load LD. It switches to the mode and permits discharge from the power supply device 1000 to the load LD.
- the charge switch CS can be turned on and the discharge switch DS can be turned on to simultaneously perform the power supply of the load LD and the charging of the power supply apparatus 1000.
- the load LD driven by the power supply device 1000 is connected to the power supply device 1000 via the discharge switch DS.
- the power supply controller 84 switches the discharge switch DS to ON, connects it to the load LD, and drives the load LD with the power from the power supply device 1000.
- the discharge switch DS can use a switching element such as an FET.
- the ON / OFF of the discharge switch DS is controlled by the power supply controller 84 of the power supply device 1000.
- the power supply controller 84 also includes a communication interface for communicating with an external device. In the example of FIG. 15, the host device HT is connected according to the existing communication protocol such as UART or RS-232C. Also, if necessary, a user interface may be provided for the user to operate the power supply system.
- Each battery pack 81 includes a signal terminal and a power terminal.
- the signal terminals include a pack input / output terminal DI, a pack abnormality output terminal DA, and a pack connection terminal DO.
- the pack input / output terminal DI is a terminal for inputting / outputting a signal from another battery pack or the power supply controller 84
- the pack connecting terminal DO is for inputting / outputting a signal to / from another pack battery which is a child pack. It is a terminal of.
- the pack abnormality output terminal DA is a terminal for outputting the abnormality of the battery pack to the outside.
- the power supply terminal is a terminal for connecting the battery packs 81 in series and in parallel.
- the battery units 82 are connected to the output line OL via the parallel connection switch 85 and are connected in parallel to each other.
- a power supply device is power supplies of a plug-in hybrid electric vehicle, a hybrid electric vehicle, an electric vehicle etc. capable of switching between an EV travel mode and a HEV travel mode. It can be suitably used as an apparatus.
- a backup power supply that can be mounted in a rack of a computer server, a backup power supply for a wireless base station such as a mobile phone, a storage power for household use and a factory, a power supply for street lights, etc. It can also be suitably used for backup power sources such as traffic lights.
- SYMBOLS 100, 200, 900 Power supply device, 1 ... Secondary battery cell, 2, 1402 ... Battery laminated body, 3, 3B, 3C, 3D, 1403 ... End plate, 4, 4B, 1404 ... Binding bar, 5 ... Reinforcement part , 6 ... bind bar fixing bolt, 7 ... insulation sheet, 8, 8 ', 8B, 8B', 8C ... knock pin; 8b ... hole portion, 10 ... terminal surface, 12 ... separator, 13 ...
- end face spacer 33, 33B, 33C, 33D: hole for pin on the end plate side, 35, 35C, 35D: hole for fixing bolt, 41, 41B: bind bar main surface, 42: bent piece, 44, 44B: upper and lower bent portion, 45: bolt hole , 46, 46B, 46C: hole for pin for binding bar side, 81: battery block, 82: battery unit, 84: power controller, 85: parallel connection switch, 90: vehicle body, 93: mo , 94: generator, 95: DC / AC inverter, 96: engine, 97: wheel, 901: secondary battery cell, 902: spacer, 903: end plate, 904: bind bar; 904b: L-shaped portion, 906 ... Volt, 1000 ...
- Power supply device HV ... Vehicle, EV ... Vehicle, CP ... Power supply for charging, LD ... Load, DS ... Discharge switch, CS ... Charge switch, OL ... Output line, HT ... Host device, DI ... I / O Terminal, DA ... abnormal output terminal, DO ... connection terminal.
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Abstract
In order to provide a power supply device or the like in which deformation of binding bars is prevented to increase the fastening force for fastening a laminate of secondary battery cells, this power supply device (100) is provided with: a plurality of square secondary battery cells; a pair of end plates (3) that are disposed on respective end surfaces of a battery laminate (2) formed by laminating the secondary battery cells; a pair of binding bars (4) that have binding bar main surfaces (41) covering at least parts of the respective side surfaces of the battery laminate (2) and that fasten the end plates (3) to each other; and knock pins (8) that penetrate the binding bars (4), and that are pressed into the end plates (3) and fixed. The knock pins (8) are pressed into the side surfaces of the end plates (3) from the binding bar main surfaces (41) along the laminating direction of the battery laminate (2).
Description
本発明は、電源装置及びこれを備える車両並びに蓄電装置に関する。
The present invention relates to a power supply device, a vehicle provided with the same, and a power storage device.
多数の二次電池を直列、並列に接続した電源装置は、車両の駆動用等の用途で用いられている。このような電源装置の一例を図16の分解斜視図に示す。この図に示す電源装置900は、角形の二次電池セル901をスペーサ902を介して多数積層して、端面にエンドプレート903を配置し、バインドバー904で締結している。スペーサ902は、硬質の樹脂等で構成されている。
BACKGROUND ART A power supply device in which a large number of secondary batteries are connected in series and in parallel is used in applications such as driving of vehicles. An example of such a power supply device is shown in the exploded perspective view of FIG. In the power supply device 900 shown in this figure, a large number of square secondary battery cells 901 are stacked via a spacer 902, an end plate 903 is disposed on the end face, and a binding bar 904 is fastened. The spacer 902 is made of hard resin or the like.
二次電池セルは、充放電によって膨張することが知られている。特に近年の電池に対する高出力の要求に伴い、二次電池セルの高容量化が進められている結果、膨張量も大きくなる傾向にある。よって、高容量の二次電池セルの膨張を抑制するためには、従来よりも二次電池セルの積層体を締結する締結力を高める必要がある。
It is known that secondary battery cells expand due to charge and discharge. In particular, as the capacity of secondary battery cells has been increased with the recent demand for high output of batteries, the amount of expansion tends to be increased. Therefore, in order to suppress expansion of the high capacity secondary battery cell, it is necessary to increase the fastening force for fastening the laminate of the secondary battery cell more than the conventional one.
上述した電源装置においては、図17の水平断面図に示すように、バインドバー904の両端縁を折り曲げてL字状とし、このL字状部分904bをボルト906でエンドプレート903の主面側に固定していた。この構造において、膨張量が大きい二次電池セルを採用すると、バインドバー904の折り曲げ部分に応力が集中することになり、バインドバーが変形してしまうおそれがあった。
In the power supply device described above, as shown in the horizontal cross sectional view of FIG. 17, both end edges of the bind bar 904 are bent to form an L shape, and the L shaped portion 904 b is placed on the main surface side of the end plate 903 with a bolt 906. It was fixed. In this structure, when a secondary battery cell having a large expansion amount is adopted, stress is concentrated on the bent portion of the bind bar 904, and there is a possibility that the bind bar may be deformed.
本発明は、このような背景に鑑みてなされたものであり、その目的の一は、バインドバーの変形を防止することで、二次電池セルの積層体を締結する締結力を高めた電源装置及びこれを備える車両並びに蓄電装置を提供することにある。
The present invention has been made in view of such a background, and one of the objects thereof is a power supply device having an increased fastening force for fastening a stack of secondary battery cells by preventing deformation of a bind bar. And providing a vehicle and a power storage device provided with the same.
本発明の第1の形態に係る電源装置によれば、複数の角型の二次電池セルと、前記二次電池セルを積層した電池積層体の端面にそれぞれ配置される一対のエンドプレートと、前記電池積層体の各側面の少なくとも一部を被覆するバインドバー主面を有すると共に、前記エンドプレート同士を締結する一対のバインドバーと、前記バインドバーを貫通して前記エンドプレートに圧入されて固定されるノックピンとを備え、前記ノックピンを、前記電池積層体の積層方向に沿う前記バインドバー主面から、前記エンドプレートの側面に圧入させることができる。上記構成により、エンドプレートの側面に設けられたノックピンとバインドバーの係合構造により、二次電池セルの膨張を防止する構成となるため、バインドバーに対して荷重が引っ張り方向のみにかかることになる。そのため、バインドバーの引張強度を効果的に利用できる
According to the power supply device according to the first aspect of the present invention, a plurality of rectangular secondary battery cells, and a pair of end plates disposed respectively on the end faces of the battery stack in which the secondary battery cells are stacked; While having a bind bar principal surface which covers at least a part of each side of the battery stack, a pair of bind bars for fastening the end plates to each other, and pressing the lead through the bind bars to fix the end plates The knock pin can be pressed into the side surface of the end plate from the main surface of the bind bar along the stacking direction of the battery stack. According to the above configuration, since the secondary battery cell is prevented from expanding by the engagement structure of the knock pin and the bind bar provided on the side surface of the end plate, the load is applied to the bind bar only in the tensile direction. Become. Therefore, the tensile strength of the bind bar can be used effectively
また、第2の構成に係る電源装置によれば、上記構成に加えて、さらに前記バインドバーを前記エンドプレートに固定するためのバインドバー固定ボルトを備えることができる。
Moreover, according to the power supply device which concerns on a 2nd structure, in addition to the said structure, the bind bar fixing bolt for fixing the said bind bar to the said end plate can be provided.
さらに、第3の構成に係る電源装置によれば、上記何れかの構成に加えて、前記バインドバー固定ボルトは、前記電池積層体の積層方向に沿う前記バインドバー主面から、前記バインドバーを貫通して前記エンドプレートの側面に螺合されて固定することができる。ノックピン単体では、バインドバーが外れるおそれがあるが、さらにバインドバー固定ボルトを備えることでバインドバーの固定を実現することができる。二次電池セルの膨張に伴う荷重はノックピンで受け、ボルトでバインドバーを固定することで、バインドバーの外れ防止することができる。この構成では、ボルトには、実質的に二次電池セルの膨張に伴う荷重がかからないようになっている。
Furthermore, according to the power supply device according to the third configuration, in addition to any one of the above configurations, the bind bar fixing bolt is provided from the bind bar main surface along the stacking direction of the battery stack. It can be screwed into and fixed to the side surface of the end plate. In the case of the knock pin alone, there is a possibility that the bind bar may come off, but the bind bar can be fixed by further providing a bind bar fixing bolt. The load accompanying the expansion of the secondary battery cell is received by the knock pin and the binding bar can be fixed by the bolt to prevent the binding bar from coming off. In this configuration, the bolt is not substantially loaded with the expansion of the secondary battery cell.
さらにまた、第4の構成に係る電源装置によれば、上記何れかの構成に加えて、前記ノックピンを中空状とし、前記バインドバー固定ボルトを、前記ノックピンの中空に挿入して固定するよう構成することができる。上記構成により、ノックピンとバインドバー固定ボルトを同じ部位に設けることで、スペース効率を向上させることができ、エンドプレートの厚さを薄くすることができる。
Furthermore, according to the power supply device of the fourth configuration, in addition to any of the above configurations, the knock pin is hollow and the bind bar fixing bolt is inserted into the hollow of the knock pin and fixed. can do. According to the above configuration, by providing the knock pin and the bind bar fixing bolt at the same site, the space efficiency can be improved, and the thickness of the end plate can be reduced.
さらにまた、第5の構成に係る電源装置によれば、上記何れかの構成に加えて、前記ノックピンと前記バインドバー固定ボルトの間に、隙間を形成することができる。
Furthermore, according to the power supply device according to the fifth configuration, in addition to any of the above configurations, a gap can be formed between the knock pin and the bind bar fixing bolt.
さらにまた、第6の構成に係る電源装置によれば、上記何れかの構成に加えて、前記バインドバー主面は、電池積層体の側面を、それぞれ被覆する大きさに形成されると共に、前記バインドバー主面は前記電池積層体の積層方向において、少なくとも前記ノックピン同士の間を平板状に形成することができる。上記構成により、バインドバーを折曲して折曲片部分を固定する構造のように、応力が折曲部分に集中し易くなる構成を避け、バインドバー自体の材質や厚さを変更することなく、電池積層体を締結する剛性を高めることが可能となる。加えて、ノックピンを二次電池セルの積層方向に沿う面上に配置したことで、二次電池セルの膨張等により作用する剪断力に対して交差する方向に配置して剪断応力をノックピンで受けることができ、バインドバー固定ボルトのみで負荷を受ける構成に比べ剛性を高めることができる。
Furthermore, according to the power supply device according to the sixth configuration, in addition to any one of the above configurations, the bind bar main surface is formed in a size that covers the side surface of the battery stack, and The bind bar main surface can be formed in a flat plate shape at least between the knock pins in the stacking direction of the battery stack. With the above configuration, like a structure in which the bind bar is bent to fix the bent piece portion, a structure in which stress is easily concentrated on the bent portion is avoided, and the material or thickness of the bind bar itself is not changed. It is possible to increase the rigidity of fastening the battery stack. In addition, by arranging the dowel pins on the surface along the stacking direction of the secondary battery cells, the dowel pins are arranged in a direction intersecting the shear force acting due to the expansion of the secondary battery cells and the like to receive the shear stress It is possible to increase the rigidity compared with the configuration that receives the load only with the bind bar fixing bolt.
さらにまた、第7の構成に係る電源装置によれば、上記何れかの構成に加えて、前記エンドプレートが、その側面に、前記ノックピンを圧入するエンドプレート側ピン用穴をそれぞれ形成しており、前記ノックピンを、前記エンドプレート側ピン用穴に圧入することができる。上記構成により、ノックピンをエンドプレートの側面に圧入して、エンドプレートを確実に位置決め状態で固定することが可能となる。
Furthermore, according to the power supply apparatus according to the seventh configuration, in addition to any one of the above configurations, the end plate has, on its side surface, an end plate side pin hole for press-fitting the knock pin. The knock pin can be press-fit into the end plate pin hole. According to the above configuration, it is possible to press-fit the dowel pin to the side surface of the end plate to securely fix the end plate in the positioned state.
さらにまた、第8の構成に係る電源装置によれば、上記何れかの構成に加えて、前記バインドバーが、その端部に、前記ノックピンを挿入するバインドバー側ノックピン用穴をそれぞれ形成しており、前記ノックピンを、前記エンドプレート側ピン用穴に圧入された状態で、前記エンドプレートの側面から部分的に突出させて、前記バインドバー側ノックピン用穴に係合させることができる。ノックピンにより剪断方向で荷重を受ける用に構成することで、バインドバー自体には、実質的に引っ張り方向にのみ応力がかかるように構成することができる。
Still further, according to the power supply apparatus according to the eighth configuration, in addition to any one of the above configurations, the bind bar is formed at its end with a bind bar side knock pin hole for inserting the knock pin. The knock pin may be partially protruded from the side surface of the end plate in a state of being press-fitted into the end plate pin hole, and may be engaged with the bind bar side knock pin hole. By being configured to receive a load in the shear direction by the dowel pin, the bind bar itself can be configured to be stressed substantially only in the tensile direction.
さらにまた、第9の構成に係る電源装置によれば、上記何れかの構成に加えて、前記エンドプレートが、前記エンドプレート側ピン用穴から連通して、該エンドプレート側ピン用穴よりも内径を小さくした固定ボルト用穴を形成すると共に、前記エンドプレート側ピン用穴と固定ボルト用穴との界面において、前記エンドプレート側ピン用穴の端縁を曲面状に形成することができる。上記構成により、エンドプレート側ピン用穴の底面が断面視直角になっている場合と比べ、剪断応力の集中を緩和してエンドプレートの破断を回避できる。
Furthermore, according to the power supply device according to the ninth configuration, in addition to any one of the above configurations, the end plate communicates with the end plate side pin hole, and the end plate side pin hole is further inserted than the end plate side pin hole The fixing bolt holes having a reduced inner diameter can be formed, and the edge of the end plate pin hole can be formed in a curved shape at the interface between the end plate pin hole and the fixing bolt hole. According to the above configuration, compared to the case where the bottom surface of the end plate pin hole is perpendicular to the cross sectional view, the concentration of shear stress can be alleviated and breakage of the end plate can be avoided.
さらにまた、第10の構成に係る電源装置によれば、上記何れかの構成に加えて、前記ノックピンを、前記エンドプレートの厚さ方向において、中心又はこれよりも前記電池積層体から遠ざかる方向に偏心させることができる。
Furthermore, according to the power supply device according to the tenth configuration, in addition to any one of the above configurations, the knock pin is moved in a direction away from the battery stack from the center or in the thickness direction of the end plate. It can be made eccentric.
さらにまた、第11の構成に係る電源装置によれば、上記何れかの構成に加えて、前記ノックピンを、先端に向かって先細り形状となるテーパ状に形成することができる。上記構成により、ノックピンを圧入し易い形状として組立時の作業性が向上される。
Furthermore, according to the power supply device of the eleventh configuration, in addition to any one of the above configurations, the knock pin can be formed in a tapered shape that is tapered toward the tip. With the above-described configuration, the workability at the time of assembly is improved as a shape in which the knock pin is easily press-fit.
さらにまた、第12の構成に係る電源装置によれば、上記何れかの構成に加えて、前記ノックピンを、前記バインドバーを組み付けた状態において、該バインドバーの端面より突出しないように構成することができる。上記構成により、ノックピンに挿入されるバインドバー固定ボルトの座面がバインドバーにあたることで、強固な接続が実現される。
Furthermore, according to the power supply apparatus according to the twelfth configuration, in addition to any of the above configurations, the knock pin is configured not to protrude from the end surface of the bind bar in a state where the bind bar is assembled. Can. According to the above configuration, a strong connection is realized by the fact that the bearing surface of the bind bar fixing bolt inserted into the dowel pin hits the bind bar.
さらにまた、第13の構成に係る電源装置によれば、上記何れかの構成に加えて、前記エンドプレートの、前記ノックピンを挿入する側の端縁を面取りすることができる。上記構成により、ノックピンの端縁に応力が集中してエンドプレートを破損する事態を抑制できる。
Furthermore, according to the power supply device of the thirteenth configuration, in addition to any of the configurations described above, the end plate on the side to which the knock pin is to be inserted can be chamfered. According to the above configuration, it is possible to suppress a situation where stress is concentrated on the edge of the knock pin and the end plate is broken.
さらにまた、第14の構成に係る電源装置によれば、上記何れかの構成に加えて、前記ノックピンを金属製とできる。
Furthermore, according to the power supply device in accordance with the fourteenth configuration, in addition to any of the above configurations, the knock pin can be made of metal.
さらにまた、第15の構成に係る電源装置によれば、上記何れかの構成に加えてさらに、前記バインドバーと前記電池積層体の間に介在される絶縁シートを備えることができる。
Furthermore, according to the power supply device according to the fifteenth configuration, in addition to any one of the above configurations, an insulation sheet interposed between the bind bar and the battery stack can be provided.
さらにまた、第16の構成に係る電源装置によれば、上記何れかの構成に加えて、車両の駆動用の電源装置に利用することができる。
Furthermore, the power supply device according to the sixteenth configuration can be used as a power supply device for driving a vehicle in addition to any of the above configurations.
さらにまた、第17の側面に係る電源装置を備える車両は、上記何れかの構成を備える電源装置と、該電源装置から電力供給される走行用のモータと、前記電源装置及び前記モータを搭載してなる車両本体と、前記モータで駆動されて前記車両本体を走行させる車輪とを備えることができる。
Furthermore, a vehicle including the power supply device according to the seventeenth aspect includes the power supply device having any one of the above configurations, a driving motor supplied with power from the power supply device, the power supply device, and the motor. And a wheel driven by the motor to travel the vehicle body.
さらにまた、第18の側面に係る電源装置を備える蓄電装置によれば、上記何れかの構成を備える電源装置と、前記電源装置への充放電を制御する電源コントローラを備えており、前記電源コントローラでもって、外部からの電力により前記二次電池セルへの充電を可能とすると共に、前記二次電池セルに対し充電を行うよう制御することができる。
Furthermore, according to the power storage device including the power supply device according to the eighteenth aspect, the power supply device having any one of the above configurations, and a power supply controller for controlling charging and discharging of the power supply device Thus, it is possible to charge the secondary battery cell by the power from the outside and to control to charge the secondary battery cell.
以下、本発明の実施形態を図面に基づいて説明する。ただし、以下に示す実施形態は、本発明の技術思想を具体化するための例示であって、本発明は以下のものに特定されない。また、本明細書は特許請求の範囲に示される部材を、実施形態の部材に特定するものでは決してない。特に実施形態に記載されている構成部品の寸法、材質、形状、その相対的配置等は特に特定的な記載がない限りは、本発明の範囲をそれのみに限定する趣旨ではなく、単なる説明例にすぎない。なお、各図面が示す部材の大きさや位置関係等は、説明を明確にするため誇張していることがある。さらに以下の説明において、同一の名称、符号については同一若しくは同質の部材を示しており、詳細説明を適宜省略する。さらに、本発明を構成する各要素は、複数の要素を同一の部材で構成して一の部材で複数の要素を兼用する態様としてもよいし、逆に一の部材の機能を複数の部材で分担して実現することもできる。
(実施形態1) Hereinafter, embodiments of the present invention will be described based on the drawings. However, the embodiments shown below are exemplifications for embodying the technical idea of the present invention, and the present invention is not limited to the following. Further, the present specification does not in any way specify the members described in the claims to the members of the embodiment. In particular, the dimensions, materials, shapes, relative arrangements, and the like of the components described in the embodiments are not intended to limit the scope of the present invention thereto unless specifically described otherwise, but merely illustrative examples It is only Note that the size, positional relationship, and the like of the members shown in each drawing may be exaggerated for the sake of clarity. Further, in the following description, the same names and reference numerals indicate the same or similar members, and the detailed description will be appropriately omitted. Furthermore, each element constituting the present invention may be configured such that a plurality of elements are constituted by the same member and one member is used in common as a plurality of elements, or conversely, the function of one member is realized by a plurality of members It can be shared and realized.
(Embodiment 1)
(実施形態1) Hereinafter, embodiments of the present invention will be described based on the drawings. However, the embodiments shown below are exemplifications for embodying the technical idea of the present invention, and the present invention is not limited to the following. Further, the present specification does not in any way specify the members described in the claims to the members of the embodiment. In particular, the dimensions, materials, shapes, relative arrangements, and the like of the components described in the embodiments are not intended to limit the scope of the present invention thereto unless specifically described otherwise, but merely illustrative examples It is only Note that the size, positional relationship, and the like of the members shown in each drawing may be exaggerated for the sake of clarity. Further, in the following description, the same names and reference numerals indicate the same or similar members, and the detailed description will be appropriately omitted. Furthermore, each element constituting the present invention may be configured such that a plurality of elements are constituted by the same member and one member is used in common as a plurality of elements, or conversely, the function of one member is realized by a plurality of members It can be shared and realized.
(Embodiment 1)
本発明の実施形態1に係る電源装置100の斜視図を図1に、その分解斜視図を図2に、図1の電源装置100のIII-III線における水平断面図を図3に、図3の要部拡大断面図を図4に、それぞれ示す。これらの図に示す電源装置100は、複数の二次電池セル1を積層している電池積層体2と、この電池積層体2の両端に配置された一対のエンドプレート3と、一対のエンドプレート3に両端が連結されて、電池積層体2を締結する一対のバインドバー4とを備えている。各バインドバー4と電池積層体2との間には、絶縁シート7が介在される。
(二次電池セル1) 1 is a perspective view of thepower supply apparatus 100 according to the first embodiment of the present invention, FIG. 2 is an exploded perspective view thereof, and FIG. 3 is a horizontal sectional view taken along line III-III of the power supply apparatus 100 of FIG. The principal part expanded sectional view of is each shown in FIG. The power supply device 100 shown in these figures includes a battery stack 2 in which a plurality of secondary battery cells 1 are stacked, a pair of end plates 3 disposed at both ends of the battery stack 2, and a pair of end plates A pair of bind bars 4 are provided, the ends of which are connected to 3 to fasten the battery stack 2. An insulating sheet 7 is interposed between each bind bar 4 and the battery stack 2.
(Secondary battery cell 1)
(二次電池セル1) 1 is a perspective view of the
(Secondary battery cell 1)
二次電池セル1は、図2に示すように、厚さに比べて幅が広い、言い換えると幅よりも薄い角形電池で、厚さ方向に積層されて電池積層体2としている。二次電池セル1はリチウムイオン二次電池である。ただし、二次電池セルは、ニッケル水素電池、ニッケルカドミウム電池等、充電できる全ての二次電池とすることもできる。二次電池セル1は、密閉構造の外装缶に正負の電極板を電解液と共に収容している。外装缶は、アルミニウムやアルミニウム合金等の金属板を角形にプレス成形され、開口部を封口板で気密に密閉している。封口板は、外装缶と同じアルミニウムやアルミニウム合金で、両端部に正負の電極端子を固定している。さらに、封口板は、正負の電極端子の間に、ガス排出弁を設けている。
As shown in FIG. 2, the secondary battery cell 1 is a rectangular battery whose width is wider than the thickness, that is, thinner than the width, and is stacked in the thickness direction to form a battery stack 2. The secondary battery cell 1 is a lithium ion secondary battery. However, the secondary battery cell can also be any rechargeable secondary battery, such as a nickel hydrogen battery, a nickel cadmium battery, and the like. The secondary battery cell 1 accommodates the positive and negative electrode plates together with the electrolytic solution in an enclosed can having a sealed structure. The outer can is formed by pressing a metal plate such as aluminum or aluminum alloy into a square shape, and the opening is airtightly sealed by a sealing plate. The sealing plate is made of the same aluminum or aluminum alloy as the case, and has positive and negative electrode terminals fixed at both ends. Furthermore, the sealing plate is provided with a gas discharge valve between the positive and negative electrode terminals.
複数の二次電池セル1は、各二次電池セル1の厚み方向が積層方向となるように積層されて電池積層体2を構成している。二次電池セル1は、正負の電極端子を設けている端子面10を同一平面に配置して、複数の二次電池セル1を積層して電池積層体2としている。
(セパレータ12) The plurality ofsecondary battery cells 1 are stacked such that the thickness direction of each of the secondary battery cells 1 is the stacking direction, thereby forming a battery stack 2. In the secondary battery cell 1, the terminal surfaces 10 on which the positive and negative electrode terminals are provided are arranged on the same plane, and a plurality of secondary battery cells 1 are stacked to form a battery stack 2.
(Separator 12)
(セパレータ12) The plurality of
(Separator 12)
電池積層体2は、図2に示すように、積層している二次電池セル1の間にセパレータ12を挟着している。図のセパレータ12は、絶縁材で薄いプレート状またはシート状に製作されている。図に示すセパレータ12は、二次電池セル1の対向面とほぼ等しい大きさのプレート状としており、このセパレータ12を互いに隣接する二次電池セル1の間に積層して、隣接する二次電池セル1同士を絶縁している。なお、セパレータ12とは別に、隣接する二次電池セル1間に第二スペーサを配置しても良い。二次電池セル1とスペーサの間に冷却気体の流路が形成される形状のスペーサを用いることで、二次電池セル1を冷却することができる。また、二次電池セル1の表面を絶縁材で被覆することもできる。例えばPET樹脂等のシュリンクチューブで二次電池セルの電極部分を除く外装缶の表面を熱溶着させてもよい。
(電池積層体2) As illustrated in FIG. 2, thebattery stack 2 sandwiches the separator 12 between the stacked secondary battery cells 1. The illustrated separator 12 is made of an insulating material in the form of a thin plate or sheet. The separator 12 shown in the figure is in the form of a plate having approximately the same size as the opposing surface of the secondary battery cell 1, and the separator 12 is stacked between the adjacent secondary battery cells 1 to form an adjacent secondary battery. The cells 1 are isolated from each other. A second spacer may be disposed between adjacent secondary battery cells 1 separately from the separator 12. The secondary battery cell 1 can be cooled by using a spacer having a shape in which a flow path of cooling gas is formed between the secondary battery cell 1 and the spacer. Moreover, the surface of the secondary battery cell 1 can also be coat | covered with an insulating material. For example, the surface of the outer can may be heat-welded except for the electrode portion of the secondary battery cell with a shrink tube such as PET resin.
(Battery stack 2)
(電池積層体2) As illustrated in FIG. 2, the
(Battery stack 2)
電池積層体2は、隣接する二次電池セル1の正負の電極端子に金属製のバスバー(図示せず)が接続されて、バスバーでもって複数の二次電池セル1を直列又は並列に、あるいは直列と並列に接続される。図に示す電池積層体2は、12個の二次電池セル1を直列に接続している。ただ、本発明は、電池積層体を構成する二次電池セルの個数とその接続状態を特定しない。
In the battery stack 2, a metal bus bar (not shown) is connected to the positive and negative electrode terminals of the adjacent secondary battery cells 1, and the plurality of secondary battery cells 1 are connected in series or in parallel with the bus bar Connected in series and in parallel. In a battery stack 2 shown in the figure, twelve secondary battery cells 1 are connected in series. However, the present invention does not specify the number of secondary battery cells constituting the battery stack and the connection state thereof.
電池積層体2は、両端面に端面スペーサ13を挟んでエンドプレート3を配置している。端面スペーサ13は、図2に示すように、電池積層体2とエンドプレート3との間に配置されてエンドプレート3を電池積層体2から絶縁する。端面スペーサ13は、上述したセパレータ12と同様の材質で構成することができる。
(エンドプレート3) In thebattery stack 2, the end plate 3 is disposed with the end face spacer 13 at both end faces. The end face spacer 13 is disposed between the battery stack 2 and the end plate 3 to insulate the end plate 3 from the battery stack 2 as shown in FIG. The end face spacer 13 can be made of the same material as the separator 12 described above.
(End plate 3)
(エンドプレート3) In the
(End plate 3)
エンドプレート3は、図1及び図2に示すように、電池積層体2の両端に配置されると共に、電池積層体2の両側面に沿って配置されるバインドバー4を介して締結される。エンドプレート3は、電池積層体2の二次電池セル1の積層方向における両端であって、端面スペーサ13の外側に配置されて電池積層体2を両端から挟着している。エンドプレート3は、アルミニウム合金製としている。アルミニウム合金としては、Al-Cu-Mg系、Al-Cu-Ni-Mg系、Al-Cu-Si系、Al-Si-Mg系、Al-Si-Cu系、Al-Si-Cu-Mg系、Al-Si-Cu-Ni-Mg系等が利用できる。このアルミニウム合金製のエンドプレート3は、熱処理型合金である。またアルミニウム合金製のエンドプレート3は、ダイキャストで成型される。またアルミニウム合金製のエンドプレート3は、溶体化処理、焼入れ及び時効熱処理等を含む熱処理によって調質されることが好ましい。
As shown in FIGS. 1 and 2, the end plates 3 are arranged at both ends of the battery stack 2 and fastened via bind bars 4 arranged along both side surfaces of the battery stack 2. The end plates 3 are disposed at both ends in the stacking direction of the secondary battery cells 1 of the battery stack 2 and outside the end face spacer 13, and sandwich the battery stack 2 from both ends. The end plate 3 is made of aluminum alloy. As an aluminum alloy, Al-Cu-Mg, Al-Cu-Ni-Mg, Al-Cu-Si, Al-Si-Mg, Al-Si-Cu, Al-Si-Cu-Mg Al-Si-Cu-Ni-Mg system etc. can be used. The end plate 3 made of aluminum alloy is a heat treatment type alloy. Further, the end plate 3 made of aluminum alloy is formed by die casting. Further, the end plate 3 made of an aluminum alloy is preferably purified by heat treatment including solution treatment, quenching, aging heat treatment and the like.
エンドプレート3は、外形を四角形としており、電池積層体2の端面に対向して配置されている。図1及び図2に示すエンドプレート3は、二次電池セル1の外形とほぼ等しい外形としている。ずなわち、図に示すエンドプレート3は、左右方向の幅を二次電池セル1の幅と等しくすると共に、上下方向の高さを二次電池セル1の高さと等しくしている。なお、本明細書において、上下方向とは図における上下方向とし、左右方向は、図における左右方向であって、二次電池セルの積層方向と直交する水平方向を意味するものとする。
The end plate 3 has a rectangular outer shape, and is disposed to face the end face of the battery stack 2. The end plate 3 shown in FIGS. 1 and 2 has an outer shape substantially equal to the outer shape of the secondary battery cell 1. In other words, in the end plate 3 shown in the figure, the width in the left-right direction is equal to the width of the secondary battery cell 1, and the height in the vertical direction is equal to the height of the secondary battery cell 1. In the present specification, the vertical direction is the vertical direction in the drawing, and the horizontal direction is the horizontal direction in the drawing and means the horizontal direction orthogonal to the stacking direction of the secondary battery cells.
さらに、図2に示すエンドプレート3は、バインドバー4と固定するためのノックピン8を圧入するエンドプレート側ピン用穴33を左右の側面にそれぞれ開口させている。このエンドプレート3は、複数のエンドプレート側ピン用穴33を上下方向に離間させて開口させている。図2の例では、エンドプレート3の両側に沿って3個ずつ、全体で6個のエンドプレート側ピン用穴33を設けている。このエンドプレート3は、ノックピン8をエンドプレート側ピン用穴33に圧入して固定される。これにより、ノックピン8をエンドプレート3の側面に圧入して、エンドプレート3を確実に位置決め状態で固定することが可能となる。
(バインドバー4) Further, in theend plate 3 shown in FIG. 2, end plate side pin holes 33 for press-fitting a knock pin 8 for fixing to the bind bar 4 are respectively opened on the left and right side surfaces. The end plate 3 has a plurality of end plate pin holes 33 spaced apart in the vertical direction and opened. In the example of FIG. 2, three holes 33 for the end plate side pin in total are provided along the both sides of the end plate 3. The end plate 3 is fixed by pressing the knock pin 8 into the end plate pin hole 33. As a result, it is possible to press-fit the dowel pins 8 to the side surfaces of the end plate 3 and to fix the end plate 3 in a fixed position with certainty.
(Bind bar 4)
(バインドバー4) Further, in the
(Bind bar 4)
電池積層体2の側面は、一対のバインドバー4でそれぞれ被覆されて、電池積層体2の各側面においてエンドプレート3同士をバインドバー4でそれぞれ締結している。各バインドバー4は、電池積層体2の側面をほぼ被覆する大きさに形成したバインドバー主面41を有する。このバインドバー主面41は、電池積層体2の積層方向において端縁まで平板状に形成される。またこのバインドバー4は、バインドバー主面41の端縁をL字状に折曲してエンドプレート3の外側面にボルトなどで固定される折曲片42を形成している。ただし、折曲片42がボルトを介して、バインドバー4がエンドプレート3に固定することができるようになっているが、二次電池セルの膨張に起因する荷重は、ノックピン8でもって受ける構造となっており、折曲片42には、二次電池セルの膨張に起因する荷重が実質的にかからないようになっている。そのため、バインドバーの折り曲げ部分に応力が
The side surfaces of the battery stack 2 are respectively covered with a pair of bind bars 4, and the end plates 3 are fastened with the bind bars 4 on the respective side surfaces of the battery stack 2. Each bind bar 4 has a bind bar main surface 41 formed in a size that substantially covers the side surface of the battery stack 2. The bind bar main surface 41 is formed in a flat plate shape to the end edge in the stacking direction of the battery stack 2. Further, the bind bar 4 bends the end edge of the bind bar main surface 41 in an L shape to form a bent piece 42 fixed to the outer surface of the end plate 3 with a bolt or the like. However, although the bending bar 42 can be fixed to the end plate 3 via the bolt, the load resulting from the expansion of the secondary battery cell is received by the knock pin 8 The load due to the expansion of the secondary battery cell is substantially not applied to the bent pieces 42. Therefore, stress is generated at the bent part of the bind bar
一方で折曲片42は、エンドプレート3にボルトなどで固定されることで、バインドバー4が電池積層体2の側面から外れないように固定する役目を果たしている。すなわち、従来のようにバインドバーをボルトなどで締結する構成においては、ボルトを通す穴よりもボルト頭を大きくすることで、バインドバーが外れる事態を阻止できる。これに対して、ノックピンのようなボルト頭に相当する径の太い部分を有しない構成においては、言い換えるとバインドバー側ピン用穴よりも外径の大きい部分を有しないピンを用いる場合は、バインドバーがノックピンから外れる事態を阻止できない。そこで、バインドバー4が外れないように、バインドバー4の端縁に折曲片42を設け、この折曲片42でもってエンドプレート3に固定することにより、ノックピン8を使用しつつもバインドバー4が外れないように固定できる。いいかえると、ノックピン8で荷重に対する耐性を高め、折曲片42にはその役目は負わせない一方で、バインドバー4の固定を担わせることで、効率良く役割分担させて剛性の向上と脱離の防止を図ることが可能となる。この構成であれば、折曲片42はバインドバー4の脱離を防止できればよく、大きな負荷がかかることが無いことから、簡単な固定構造とすることができ、コスト面でも有利となる。そして、ボルト頭のような径の太い部分を有しないノックピンを利用してもバインドバーの固定を維持できることで、さらにコスト面での優位性が発揮される。
On the other hand, the bent pieces 42 are fixed to the end plate 3 with a bolt or the like, and thus function to fix the bind bar 4 so as not to be separated from the side surface of the battery stack 2. That is, in the conventional configuration in which the bind bar is fastened with a bolt or the like, it is possible to prevent the bind bar from coming off by making the bolt head larger than the hole through which the bolt passes. On the other hand, in a configuration that does not have a thick part corresponding to a bolt head such as a knock pin, in other words, when using a pin that does not have a part with an outer diameter larger than the bind bar side pin hole, binding is performed. It can not prevent the bar from coming off the knock pin. Therefore, a bending piece 42 is provided at the end edge of the binding bar 4 so that the binding bar 4 is not removed, and the bending bar 42 is fixed to the end plate 3 so that the binding bar is used while using the knock pin 8 It can be fixed so that 4 does not come off. In other words, while the load resistance is increased by the dowel pin 8 and the bending piece 42 is not given the role, by fixing the bind bar 4, the roles are efficiently shared to improve the rigidity and release. It is possible to prevent the With this configuration, the bent pieces 42 only have to be able to prevent the binding bar 4 from being detached, and since a large load is not applied, a simple fixing structure can be obtained, which is advantageous in cost. And, even if it utilizes the knock pin which does not have a thick part like a diameter of a bolt head, since the binding bar can be fixed, the advantage in terms of cost is further exhibited.
バインドバー4は、図1及び図2に示すように、電池積層体2の積層方向に延長されており、両端が電池積層体2の両端面に配置されたエンドプレート3に固定されて、このエンドプレート3を介して電池積層体2を積層方向に締結している。バインドバー4は、電池積層体2の側面に沿う所定の幅と所定の厚さを有する金属板で、電池積層体2の両側面に対向して配置されている。このバインドバー4には、鉄などの金属板、好ましくは、鋼板が使用できる。金属板からなるバインドバー4は、プレス成形等により折曲加工されて所定の形状に形成される。
The bind bar 4 is extended in the stacking direction of the battery stack 2 as shown in FIGS. 1 and 2 and is fixed to the end plate 3 whose both ends are disposed on both end surfaces of the battery stack 2. The battery stack 2 is fastened in the stacking direction via the end plate 3. The bind bar 4 is a metal plate having a predetermined width and a predetermined thickness along the side surface of the battery stack 2, and is disposed to face both side surfaces of the battery stack 2. For the bind bar 4, a metal plate such as iron, preferably a steel plate can be used. The bind bar 4 made of a metal plate is bent by press forming or the like to be formed into a predetermined shape.
バインドバー4は、電池積層体2の側面に沿って配置されるバインドバー主面41と、このバインドバー主面41の両端部を除く中間部分の上端部及び下端部に沿って、電池積層体2の上面及び下面を保持する上下折曲部44を備えている。バインドバー主面41は、電池積層体2と、その両端に配置されるエンドプレート3のほぼ全体を被覆する大きさの矩形状としている。図1に示すバインドバー主面41は、電池積層体2の側面のほぼ全面を隙間なく被覆している。ただ、バインドバー主面は、一以上の開口部を設けて、電池積層体の側面の一部を表出させることもできる。バインドバー主面に開口部を形成することで、電池積層体を表出させて空冷したり、冷却気体を供給することができる。なお、冷却気体をバインドバー主面に開口部から供給する必要がない場合であっても、バインドバー主面に開口部を形成してもよい。この構成により、バインドバーの軽量化を図ることができる。
The bind bar 4 is a battery stack along the bind bar main surface 41 disposed along the side surface of the battery stack 2 and the upper and lower end portions of the middle portion excluding both ends of the bind bar main surface 41. An upper and lower bending portion 44 is provided to hold the upper and lower surfaces of the second. The bind bar main surface 41 has a rectangular shape with a size that covers substantially the entire battery stack 2 and the end plates 3 disposed at both ends thereof. The bind bar main surface 41 shown in FIG. 1 covers almost the entire side surface of the battery stack 2 without any gap. However, the bind bar main surface may be provided with one or more openings to expose part of the side surface of the battery stack. By forming the opening in the main surface of the bind bar, the battery stack can be exposed and air cooled, or a cooling gas can be supplied. In addition, even if it is not necessary to supply the cooling gas to the main surface of the binding bar from the opening, the opening may be formed on the main surface of the binding bar. This configuration can reduce the weight of the bind bar.
また上下折曲部44は、電池積層体2を構成する二次電池セル1の上面及び下面を保持して、各二次電池セル1の端子面10の位置が上下方向に位置ずれするのを抑制している。さらに上下折曲部に、電源装置を被固定対象物、例えば車輌に固定するためのボルト穴を形成してもよい。
The upper and lower bent portions 44 hold the upper and lower surfaces of the secondary battery cells 1 constituting the battery stack 2, and the position of the terminal surface 10 of each secondary battery cell 1 is vertically offset. It is suppressing. Furthermore, in the upper and lower bent portions, bolt holes may be formed for fixing the power supply device to an object to be fixed, for example, a vehicle.
バインドバー4は、バインドバー主面41と上下折曲部44の内面に絶縁シート7を配置して、この絶縁シート7により、電池積層体2の二次電池セル1とバインドバー4とを絶縁している。さらにバインドバーは、図示しないが、バインドバー主面の両端部の内面に緩衝材を配置して、エンドプレートの両側面を振動等の衝撃から保護することもできる。
In the bind bar 4, the insulating sheet 7 is disposed on the inner surfaces of the bind bar main surface 41 and the upper and lower bent portions 44, and the insulating sheet 7 insulates the secondary battery cell 1 of the battery stack 2 from the bind bar 4. doing. Furthermore, although the binding bar is not shown, shock absorbing materials can be disposed on the inner surfaces of both ends of the main surface of the binding bar to protect both side surfaces of the end plate from an impact such as vibration.
本実施形態においては、上述の通りバインドバーを長手方向において端縁をL字状に折曲して、エンドプレートの側面から端面にかけての隅部に係止した上で折曲片側で固定する構成とせず、バインドバー4の平板状の主面とエンドプレート3の側面との界面にノックピン8を圧入する構成としたことで、バインドバー4の折曲部分への応力集中を回避し、剛性を高めることができる。
In the present embodiment, as described above, the binding bar is bent in an L-shape at its end in the longitudinal direction, and locked at the corner from the side surface to the end surface of the end plate and then fixed at one bending side. Instead, stress pins on the bent portion of the bind bar 4 are avoided by press-fitting the dowel pins 8 into the interface between the flat main surface of the bind bar 4 and the side surface of the end plate 3, and rigidity is achieved. It can be enhanced.
すなわち、従来のようなバインドバーの端縁をL字状に折曲してエンドプレートの主面側で固定する構成では、図17の水平断面図において破線の円で示すように、電池積層体1402の膨張時にエンドプレート1403が押し拡げられた際、バインドバー1404の折曲部分に曲げモーメントが印加されて応力が集中してしまい、曲げが開いたり、破断する可能性があった。
That is, in the conventional configuration in which the end edge of the bind bar is bent in an L shape and fixed on the main surface side of the end plate, as shown by a broken line circle in the horizontal sectional view of FIG. When the end plate 1403 is expanded while expanding 1402, a bending moment is applied to the bent portion of the bind bar 1404, stress concentrates, and the bending may open or break.
これに対して、バインドバー4の長手方向に平板状としたバインドバー主面41側でもってエンドプレート3と固定する構成としたことで、剪断の加重が折曲部でなく直線状に印加される状態として、応力の集中を避けて、同じ材質や厚さのバインドバーを使用しつつも剛性を高めることが可能となる。すなわち、図3の水平断面図に示すように、バインドバー主面41の、折曲部分に至る手前側で固定したことで、剪断応力の集中が生じ易い折曲部分をなくし、言い換えるとバインドバー4に印加される応力を特定の部位に集中させずに均一化させることで、バインドバー4の引っ張り方向で力を受けるようにして、同じバインドバーを使用しつつも剛性を高めることが可能となる。
(ノックピン8) On the other hand, by fixing theend plate 3 on the side of the bind bar main surface 41 which is flat in the longitudinal direction of the bind bar 4, shear load is applied not linearly but in a straight line. In this state, it is possible to avoid the concentration of stress and to increase the rigidity while using bind bars of the same material and thickness. That is, as shown in the horizontal cross sectional view of FIG. 3, by fixing the bind bar main surface 41 on the near side leading to the bent part, the bent part where the concentration of shear stress is likely to occur is eliminated. By making the stress applied to 4 uniform without concentrating on a specific part, it is possible to increase the rigidity while using the same bind bar by receiving the force in the pulling direction of the bind bar 4 Become.
(Knock pin 8)
(ノックピン8) On the other hand, by fixing the
(Knock pin 8)
ノックピン8は、金属製の中実なピン状とする。好ましい材質としては、ステンレス鋼、鉄等が挙げられる。その外形は、図5Aに示すノックピン8のように円柱状としたり、あるいは図5Bに示すノックピン8’のように先端に進むに従って先細りとしたテーパ状や逆円錐形状等としてもよい。このようにノックピン8を圧入し易い形状とすることで、ノックピン8の抜け落ちを抑制し、また組立時の作業性が向上される。
The knock pin 8 is in the form of a solid metal pin. Preferred materials include stainless steel, iron and the like. The outer shape thereof may be cylindrical like the knock pin 8 shown in FIG. 5A, or may be a tapered shape, an inverted conical shape or the like which is tapered toward the tip like the knock pin 8 'shown in FIG. 5B. As described above, by making the knock pin 8 into a shape that is easy to press-in, dropout of the knock pin 8 is suppressed, and the workability at the time of assembly is improved.
各バインドバー4は、バインドバー主面41に、ノックピン8を圧入するためのバインドバー側ピン用穴46を形成している。バインドバー側ピン用穴46は、電池積層体2の積層方向に対して交差する方向に並べて複数開口されている。
Each bind bar 4 has a bind bar side pin hole 46 for press-fitting the knock pin 8 in the bind bar main surface 41. A plurality of bind bar side pin holes 46 are arranged side by side in a direction intersecting with the stacking direction of the battery stack 2.
一方、各エンドプレート3は、その側面に、ノックピン8を圧入するためのエンドプレート側ピン用穴33を形成している。エンドプレート側ピン用穴33も、バインドバー側ピン用穴46と対応させて、電池積層体2の積層方向に対して交差する方向に並べて複数開口されている。
On the other hand, each end plate 3 has an end plate side pin hole 33 for press-fitting the knock pin 8 on the side surface thereof. A plurality of end plate pin holes 33 are also arranged in a plurality in a direction intersecting with the stacking direction of the battery stack 2 in association with the bind bar side pin holes 46.
ノックピン8でバインドバー4とエンドプレート3を固定する連結部分の拡大水平断面図を図4に示す。このようにノックピン8は、バインドバー主面41のバインドバー側ピン用穴46を貫通して、エンドプレート側面側のエンドプレート側ピン用穴33に圧入して固定される。これにより、バインドバー4とエンドプレート3の固定を、バインドバー主面41側で行うと共に、ノックピン8を使用することで、従来のようなボルトのみでの固定と比べ、容易にノックピンの径を太くできるため、電池積層体の膨張時に作用する剪断荷重に対する剛性を高めることができる。
(補強部5) An enlarged horizontal sectional view of a connecting portion for fixing thebind bar 4 and the end plate 3 by the dowel pin 8 is shown in FIG. As described above, the dowel pin 8 penetrates the binding bar side pin hole 46 of the binding bar main surface 41 and is fixed by being pressed into the end plate side pin hole 33 on the side surface of the end plate. Thereby, while performing fixation of the bind bar 4 and the end plate 3 on the bind bar main surface 41 side, by using the knock pin 8, the diameter of the knock pin can be easily made as compared with the conventional fixation with only the bolt. Because it can be made thicker, it is possible to increase the rigidity against the shear load that acts upon expansion of the battery stack.
(Reinforcement part 5)
(補強部5) An enlarged horizontal sectional view of a connecting portion for fixing the
(Reinforcement part 5)
さらに各エンドプレート3とバインドバー4の間に、補強部5を介在させてもよい。図3、図4に示す例では、バインドバー4側の、エンドプレート3との界面に補強部5を設けている。これにより、バインドバー4の、エンドプレート3の固定箇所の肉厚を容易に調整でき、製造コストを低減できる。すなわち、バインドバー自体は従来の材質で構成しながら、必要な部位のみを肉厚にできるようになるので、バインドバーの全体を肉厚とする必要が無く、バインドバーの重量増加を抑えることができる。この補強部5は、バインドバー4と一体に形成することができるなお、補強部は必ずしも必須でなく、例えばバインドバーを切削等によって、予め係止段差を形成する部位を肉厚にした形状に形成してもよい。
(実施形態2) Furthermore, a reinforcingportion 5 may be interposed between each end plate 3 and the bind bar 4. In the example shown in FIGS. 3 and 4, the reinforcing portion 5 is provided at the interface with the end plate 3 on the bind bar 4 side. As a result, the thickness of the binding bar 4 at the fixing point of the end plate 3 can be easily adjusted, and the manufacturing cost can be reduced. That is, only the necessary portions can be made thicker while the bind bar itself is made of the conventional material, so it is not necessary to make the whole bind bar thick, and the increase in the weight of the bind bar can be suppressed. it can. The reinforcing portion 5 can be formed integrally with the bind bar 4. Note that the reinforcing portion is not necessarily essential. For example, by cutting the bind bar, the portion where the locking step is formed in advance has a thick shape. You may form.
Second Embodiment
(実施形態2) Furthermore, a reinforcing
Second Embodiment
以上の例では、ノックピン8でもってバインドバー4とエンドプレート3を固定している。ただ本発明は、バインドバーとエンドプレートを固定する部材をノックピンのみに限定せず、これに加えてボルトを用いてもよい。例えば、電池積層体の積層方向に沿うバインドバー主面から、バインドバーを貫通してエンドプレートの側面に螺合されて固定されるバインドバー固定ボルトを設ける。このようにノックピンとバインドバー固定ボルトを組み合わせることで、ノックピン側で剪断応力に対する剛性を高め、バインドバー固定ボルト側でバインドバーとエンドプレートの位置決めを行うことができる。いいかえると、従来のようにボルトのみでバインドバーとエンドプレートを固定する構成では、ボルト単独で耐剪断応力を持たせる必要があることから、ボルトの径を太くしたり強度の高い材質のボルトを使用せねばならなかったところ、位置決めと耐剪断応力の機能を、それぞれボルトとノックピンに分担させることで、このような高価なボルトを使用することなく剛性を高め、電池積層体の膨張に適応可能な電源装置を実現できる。
In the above example, the bind bar 4 and the end plate 3 are fixed by the dowel pin 8. However, in the present invention, the member for fixing the bind bar and the end plate is not limited to the knock pin alone, and in addition to this, a bolt may be used. For example, from the bind bar main surface along the stacking direction of the battery stack, a bind bar fixing bolt is provided which is screwed and fixed to the side surface of the end plate through the bind bar. By combining the dowel pin and the bind bar fixing bolt in this way, rigidity against shear stress can be increased on the dowel pin side, and the bind bar and end plate can be positioned on the bind bar fixing bolt side. In other words, in the conventional configuration in which the bind bar and the end plate are fixed only by the bolt, it is necessary to give shear resistance by the bolt alone, so the diameter of the bolt is increased or the high strength bolt is used. Where it had to be used, by sharing the functions of positioning and shear resistance to the bolt and the knock pin respectively, the rigidity can be increased without using such an expensive bolt, and it can be adapted to the expansion of the battery stack. Power supply can be realized.
バインドバー固定ボルトは、好ましくはノックピンの近傍に配置する。より好ましくは、バインドバー固定ボルトをノックピンと同じ位置に配置する。例えばノックピンを中空状とし、バインドバー固定ボルトを、ノックピンの中空に挿入して固定するよう構成する。このようにすることで、固定位置を増やすことなく、従来とほぼ同様の構成、すなわち一箇所の固定位置でもってノックピンで剪断荷重に対する剛性を増すことが可能となる。このような例を実施形態2として、図6~図9に基づいて説明する。これらの図において、図6は実施形態2に係る電源装置200を示す斜視図、図7は図6に示す電源装置200の分解斜視図、図8は図6の電源装置200のVIII-VIII線における水平断面図、図9は図8の要部拡大平面図を、それぞれ示している。これらの図に示す電源装置200は、バインドバー4Bとエンドプレート3Bの固定構造を除いて、上述した実施形態1に係る電源装置200とほぼ同じ構成としており、同じ部材については同じ符号を付して詳細説明を省略する。
The bind bar locking bolt is preferably located near the knock pin. More preferably, the bind bar fixing bolt is arranged at the same position as the knock pin. For example, the knock pin is hollow, and a bind bar fixing bolt is configured to be inserted and fixed in the hollow of the knock pin. By doing this, it is possible to increase the rigidity against a shear load with the dowel pin with substantially the same configuration as that in the past, that is, at one fixed position, without increasing the fixed position. Such an example will be described as a second embodiment based on FIGS. 6 is a perspective view showing the power supply apparatus 200 according to the second embodiment, FIG. 7 is an exploded perspective view of the power supply apparatus 200 shown in FIG. 6, and FIG. 8 is a line VIII-VIII of the power supply apparatus 200 of FIG. FIG. 9 shows an enlarged plan view of an essential part of FIG. 8, respectively. The power supply apparatus 200 shown in these figures has substantially the same configuration as the power supply apparatus 200 according to the above-described first embodiment except for the fixing structure of the bind bar 4B and the end plate 3B. The detailed description is omitted.
図6~図9に示す電源装置200は、バインドバー主面41B側においてノックピン8Bをバインドバー側ピン用穴46B及びエンドプレート側ピン用穴33Bに圧入してバインドバー4Bをエンドプレート3B側面に固定すると共に、ノックピン8Bに形成された中空の穴部8bにバインドバー固定ボルト6を挿通して、エンドプレート3Bと螺合している。
The power supply apparatus 200 shown in FIGS. 6 to 9 press-fits the dowel pin 8B into the bind bar side pin hole 46B and the end plate side pin hole 33B on the bind bar main surface 41B side to bind the bind bar 4B to the side surface of the end plate 3B. While being fixed, the bind bar fixing bolt 6 is inserted into the hollow hole 8b formed in the dowel pin 8B and screwed with the end plate 3B.
各ノックピン8Bは、図10Aに示すように中空の円筒状としている。中空の穴部8bの大きさは、ノックピン8Bを挿通できる大きさに開口される。なおノックピン8Bの外形は、図10Aに示すノックピン8Bのように、ほぼ円柱状とする他、図10Bに示すノックピン8B’のように、先端に進むほど先細りのテーパ状あるいは逆円錐形などとすることもできる。このノックピン8Bの材質も、上述した通り、ステンレス鋼、鉄等が利用できる。
Each knock pin 8B has a hollow cylindrical shape as shown in FIG. 10A. The size of the hollow hole 8b is set to a size that allows the knock pin 8B to be inserted. The external shape of the knock pin 8B is substantially cylindrical like the knock pin 8B shown in FIG. 10A, and has a tapered shape or an inverted conical shape or the like advancing to the tip like the knock pin 8B 'shown in FIG. It can also be done. As described above, stainless steel, iron or the like can also be used as the material of the knock pin 8B.
またバインドバー固定ボルト6は、このノックピン8Bの中空の穴部8bに挿入してエンドプレート3Bに固定される。このためエンドプレート3Bの側面には、図9の拡大水平断面図に示すように、エンドプレート側ピン用穴33Bに連通して、固定ボルト用穴35が開口されている。固定ボルト用穴35は、エンドプレート側ピン用穴33Bよりも内径を小さくすると共に、内面にバインドバー固定ボルト6を螺合するためのねじ溝を形成している。すなわちノックピン8Bとバインドバー固定ボルト6との間には、隙間が形成されており、若干の変形を許容する。なおバインドバー固定ボルト6は、その先端にねじ溝を形成すれば足り、側面の全面にねじ溝を切る必要はない。
The bind bar fixing bolt 6 is inserted into the hollow hole 8b of the knock pin 8B and fixed to the end plate 3B. Therefore, on the side surface of the end plate 3B, as shown in the enlarged horizontal sectional view of FIG. 9, a fixing bolt hole 35 is opened in communication with the end plate pin hole 33B. The fixing bolt hole 35 has an inner diameter smaller than that of the end plate pin hole 33B, and a thread groove for screwing the bind bar fixing bolt 6 is formed on the inner surface. That is, a gap is formed between the dowel pin 8B and the bind bar fixing bolt 6 to allow slight deformation. It is sufficient for the bind bar fixing bolt 6 to have a thread groove at its tip, and it is not necessary to cut the thread groove on the entire side surface.
またエンドプレート3Bは、エンドプレート側ピン用穴33Bから固定ボルト用穴35に連なる界面を、図9のように断面視において階段状とする構成に限られない。例えば図11の変形例に示すように、ノックピン8Cを圧入するためのエンドプレート側ピン用穴33Cから固定ボルト用穴35Cに近付くにつれてなだらかな曲面状とすることが好ましい。このように、エンドプレート側ピン用穴33Cの端縁の内壁を面取りすることで、エンドプレート側ピン用穴の底面が断面視直角になっている場合と比べ、電池積層体の膨張時における剪断応力の集中を緩和して、エンドプレートの破断を回避乃至抑制できる。
Further, the end plate 3B is not limited to the configuration in which the interface extending from the end plate pin hole 33B to the fixing bolt hole 35 is stepped as shown in FIG. For example, as shown in the modification of FIG. 11, it is preferable to form a smooth curved surface as it approaches the fixing bolt hole 35C from the end plate pin hole 33C for press-fitting the dowel pin 8C. As described above, by chamfering the inner wall of the end edge of the end plate pin hole 33C, shear at the time of expansion of the battery stack is obtained compared to the case where the bottom of the end plate pin hole is perpendicular to the cross section. Stress concentration can be alleviated to avoid or reduce breakage of the end plate.
また、エンドプレートの側面においてエンドプレート側ピン用穴を設ける位置は、図9に示したようなエンドプレートの厚さ方向の略中心とする構成に限られない。例えば別の変形例として図12の水平断面図に示すように、エンドプレート3Dの側面においてエンドプレート側ピン用穴33Dや固定ボルト用穴35Dを設ける位置を、中心よりも電池積層体2から遠ざかる方向に偏心させてもよい。このようにすることで、エンドプレート3Dの内、電池積層体2の膨張時に応力が印加されるエンドプレート3Dの主面とノックピン8との間d1を、エンドプレート3Bの厚さ方向の略中心にノックピン8Bを配置した場合の厚さd0よりも大きくして、剪断荷重に対する剛性を高めることが期待できる。
Moreover, the position which provides the hole for end plate side pins in the side surface of an end plate is not restricted to the structure of making it the approximate center of the thickness direction of an end plate as shown in FIG. For example, as shown in the horizontal cross sectional view of FIG. 12 as another modification, the end plate side pin holes 33D and the fixing bolt holes 35D are provided on the side of the end plate 3D farther from the battery stack 2 than the center. It may be eccentric in the direction. In this way, the end plate of the 3D, between d 1 and end plate 3D of the main surface and knock pin 8 which stress is applied during expansion of the cell stack 2, substantially in the thickness direction of the end plate 3B center and larger than the thickness d 0 in the case where a knock pin 8B, can be expected to increase the rigidity against shearing force.
なおノックピンは、バインドバーを組み付けた状態において、このバインドバーの端面より突出しないようにすることが好ましい。このようにすることで、ノックピンに挿入されるバインドバー固定ボルトの座面がバインドバーから浮いてしまうことを避け、バインドバーに直接接触することで、座面における接触抵抗が高められ強固な接続が実現される。
The knock pin preferably does not protrude beyond the end face of the bind bar when the bind bar is assembled. By doing this, the bearing surface of the bind bar fixing bolt inserted into the knock pin is prevented from floating from the bind bar, and the direct contact with the bind bar enhances the contact resistance at the seat surface and secures the connection. Is realized.
以上のように、ノックピンを中空状とし、バインドバー固定ボルトを挿通する構成としたことで、バインドバー固定ボルトを同じ部位に設けて固定箇所を増やすことなく従来と同様の構成としつつも、上記実施例1と同様、ノックピンで剪断応力を受けて、二次電池セルの拘束と、バインドバーの固定の機能を分担させ、バインドバー固定ボルトに剪断方向の負荷が過度に印加される事態を避け、強度を高めることが可能となる。このように、ノックピンで負荷を分散させてバインドバー側に逃がすことで、剪断にかかる部分のみ補強することができ、ボルトの全体の径を太くする必要をなくして、低コストで効率良く合成を改善できる。
As described above, the knock pin has a hollow shape, and the bind bar fixing bolt is inserted, so that the bind bar fixing bolt is provided at the same site, and the same configuration as in the prior art is provided without increasing the number of fixing places. As in the first embodiment, shear stress is applied by the dowel pin to share the functions of the secondary battery cell restraint and the binding of the binding bar, thereby avoiding an excessive load in the shear direction on the binding bar attachment bolt. It is possible to increase the strength. In this way, by dispersing the load with the dowel pin and releasing it to the bind bar side, it is possible to reinforce only the part that is subject to shearing, eliminating the need for thickening the entire diameter of the bolt, and efficiently synthesizing at low cost. It can be improved.
また実施形態2では、バインドバー4Bを、その長手方向の端縁において、L字状に折曲しない非折曲端縁としている。このようにバインドバー主面41Bを、電池積層体2の積層方向において端縁まで平板状に形成したことで、上述の通り、バインドバーの長手方向において端縁をL字状に折曲した上でエンドプレートの側面から端面にかけての隅部に係止する構成と比べ、折曲部分のような応力が集中する部位の発生を回避して、剛性を高めることができる。
Further, in the second embodiment, the bind bar 4B is a non-bent end which is not bent in an L shape at the end in the longitudinal direction. By thus forming the bind bar main surface 41B in a flat plate shape to the end in the stacking direction of the battery stack 2, as described above, the end is bent in an L shape in the longitudinal direction of the bind bar Compared to the configuration in which the end plate is locked to the corner from the side surface to the end surface, the occurrence of a stress concentration portion such as a bent portion can be avoided to enhance the rigidity.
またバインドバー4Bの上下折曲部44Bに、電源装置を被固定対象物、例えば車輌に固定するためのボルト穴を形成してもよい。図7等の例では、下側の上下折曲部44Bに、ボルト穴45を形成している。
Further, in the upper and lower bent portions 44B of the bind bar 4B, bolt holes may be formed to fix the power supply device to an object to be fixed, for example, a vehicle. In the example of FIG. 7 etc., the bolt hole 45 is formed in the lower up-and-down bending part 44B.
以上の電源装置は、車載用の電源として利用できる。電源装置を搭載する車両としては、エンジンとモータの両方で走行するハイブリッド車やプラグインハイブリッド車、あるいはモータのみで走行する電気自動車等の電動車両が利用でき、これらの車両の電源として使用される。なお、車両を駆動する電力を得るために、上述した電源装置を直列や並列に多数接続して、さらに必要な制御回路を付加した大容量、高出力の電源装置1000を構築した例として説明する。
(ハイブリッド車用電源装置) The above power supply device can be used as a vehicle-mounted power supply. As a vehicle equipped with a power supply device, an electric vehicle such as a hybrid vehicle or plug-in hybrid vehicle traveling with both an engine and a motor, or an electric vehicle traveling only with a motor can be used. . In addition, in order to obtain electric power for driving a vehicle, a large-capacity, high-outputpower supply apparatus 1000 will be described as an example in which a large number of necessary control circuits are added by connecting many of the above-described power supply apparatuses in series or in parallel. .
(Power supply for hybrid vehicles)
(ハイブリッド車用電源装置) The above power supply device can be used as a vehicle-mounted power supply. As a vehicle equipped with a power supply device, an electric vehicle such as a hybrid vehicle or plug-in hybrid vehicle traveling with both an engine and a motor, or an electric vehicle traveling only with a motor can be used. . In addition, in order to obtain electric power for driving a vehicle, a large-capacity, high-output
(Power supply for hybrid vehicles)
図13に、エンジンとモータの両方で走行するハイブリッド車に電源装置を搭載する例を示す。この図に示す電源装置を搭載した車両HVは、車両本体90と、車両本体90を走行させるエンジン96及び走行用のモータ93と、モータ93に電力を供給する電源装置1000と、電源装置1000の電池を充電する発電機94と、モータ93とエンジン96で駆動されて車両本体90を走行させる車輪97とを備えている。電源装置1000は、DC/ACインバータ95を介してモータ93と発電機94に接続している。車両HVは、電源装置1000の電池を充放電しながらモータ93とエンジン96の両方で走行する。モータ93は、エンジン効率の悪い領域、例えば加速時や低速走行時に駆動されて車両を走行させる。モータ93は、電源装置1000から電力が供給されて駆動する。発電機94は、エンジン96で駆動され、あるいは車両にブレーキをかけるときの回生制動で駆動されて、電源装置1000の電池を充電する。
(電気自動車用電源装置) FIG. 13 shows an example in which the power supply device is mounted on a hybrid vehicle traveling with both an engine and a motor. The vehicle HV equipped with the power supply device shown in this figure includes avehicle body 90, an engine 96 for traveling the vehicle body 90, a motor 93 for traveling, a power supply device 1000 for supplying electric power to the motor 93, and a power supply device 1000. A generator 94 for charging the battery, and a wheel 97 driven by the motor 93 and the engine 96 to travel the vehicle body 90 are provided. The power supply device 1000 is connected to the motor 93 and the generator 94 via the DC / AC inverter 95. The vehicle HV travels with both the motor 93 and the engine 96 while charging and discharging the battery of the power supply device 1000. The motor 93 is driven in a region where the engine efficiency is low, for example, at the time of acceleration or low speed traveling to drive the vehicle. Electric power is supplied from the power supply device 1000 to drive the motor 93. The generator 94 is driven by the engine 96 or driven by regenerative braking when the vehicle is braked, and charges the battery of the power supply device 1000.
(Power supply for electric vehicles)
(電気自動車用電源装置) FIG. 13 shows an example in which the power supply device is mounted on a hybrid vehicle traveling with both an engine and a motor. The vehicle HV equipped with the power supply device shown in this figure includes a
(Power supply for electric vehicles)
また図14に、モータのみで走行する電気自動車に電源装置を搭載する例を示す。この図に示す電源装置を搭載した車両EVは、車両本体90と、車両本体90を走行させる走行用のモータ93と、このモータ93に電力を供給する電源装置1000と、この電源装置1000の電池を充電する発電機94、モータ93で駆動されて車両本体90を走行させる車輪97とを備えている。モータ93は、電源装置1000から電力が供給されて駆動する。発電機94は、車両EVを回生制動する時のエネルギーで駆動されて、電源装置1000の電池を充電する。
(蓄電用電源装置) Further, FIG. 14 shows an example in which the power supply device is mounted on an electric vehicle traveling only by a motor. The vehicle EV mounted with the power supply device shown in this figure includes avehicle body 90, a traveling motor 93 for traveling the vehicle body 90, a power supply device 1000 for supplying electric power to the motor 93, and a battery of the power supply device 1000. And a wheel 97 driven by a motor 93 to travel the vehicle body 90. Electric power is supplied from the power supply device 1000 to drive the motor 93. The generator 94 is driven by energy when regenerative braking the vehicle EV, and charges the battery of the power supply device 1000.
(Power storage device for storage)
(蓄電用電源装置) Further, FIG. 14 shows an example in which the power supply device is mounted on an electric vehicle traveling only by a motor. The vehicle EV mounted with the power supply device shown in this figure includes a
(Power storage device for storage)
さらに、この電源装置は、移動体用の動力源としてのみならず、載置型の蓄電用設備としても利用できる。例えば家庭用、工場用の電源として、太陽光や深夜電力等で充電し、必要時に放電する電源システム、あるいは日中の太陽光を充電して夜間に放電する街路灯用の電源や、停電時に駆動する信号機用のバックアップ電源等にも利用できる。このような例を図15に示す。この図に示す電源装置1000は、複数の電池パック81をユニット状に接続して電池ユニット82を構成している。各電池パック81は、複数の二次電池セルが直列及び/又は並列に接続されている。各電池パック81は、電源コントローラ84により制御される。この電源装置1000は、電池ユニット82を充電用電源CPで充電した後、負荷LDを駆動する。このため電源装置1000は、充電モードと放電モードを備える。負荷LDと充電用電源CPはそれぞれ、放電スイッチDS及び充電スイッチCSを介して電源装置1000と接続されている。放電スイッチDS及び充電スイッチCSのON/OFFは、電源装置1000の電源コントローラ84によって切り替えられる。充電モードにおいては、電源コントローラ84は充電スイッチCSをONに、放電スイッチDSをOFFに切り替えて、充電用電源CPから電源装置1000への充電を許可する。また充電が完了し満充電になると、あるいは所定値以上の容量が充電された状態で負荷LDからの要求に応じて、電源コントローラ84は充電スイッチCSをOFFに、放電スイッチDSをONにして放電モードに切り替え、電源装置1000から負荷LDへの放電を許可する。また、必要に応じて、充電スイッチCSをONに、放電スイッチDSをONにして、負荷LDの電力供給と、電源装置1000への充電を同時に行うこともできる。
Furthermore, this power supply device can be used not only as a power source for mobiles, but also as a storage type storage equipment. For example, as a power supply for home use or factory use, a power supply system that charges with sunlight or late-night power and discharges it when necessary, or a streetlight power supply that charges sunlight during the day and discharges it at night, It can also be used as a backup power supply for driving traffic signals. Such an example is shown in FIG. In the power supply device 1000 shown in this figure, a plurality of battery packs 81 are connected in a unit form to constitute a battery unit 82. In each battery pack 81, a plurality of secondary battery cells are connected in series and / or in parallel. Each battery pack 81 is controlled by a power supply controller 84. The power supply device 1000 drives the load LD after charging the battery unit 82 with the charging power supply CP. Therefore, the power supply device 1000 has a charge mode and a discharge mode. The load LD and the charging power supply CP are connected to the power supply device 1000 via the discharge switch DS and the charging switch CS, respectively. The on / off of the discharge switch DS and the charge switch CS is switched by the power supply controller 84 of the power supply device 1000. In the charge mode, the power supply controller 84 switches the charge switch CS to ON and the discharge switch DS to OFF to allow charging of the power supply device 1000 from the charging power supply CP. Also, when the charging is completed and the battery is fully charged, or when the capacity more than a predetermined value is charged, the power supply controller 84 turns off the charging switch CS and turns on the discharging switch DS to discharge in response to a request from the load LD. It switches to the mode and permits discharge from the power supply device 1000 to the load LD. In addition, if necessary, the charge switch CS can be turned on and the discharge switch DS can be turned on to simultaneously perform the power supply of the load LD and the charging of the power supply apparatus 1000.
電源装置1000で駆動される負荷LDは、放電スイッチDSを介して電源装置1000と接続されている。電源装置1000の放電モードにおいては、電源コントローラ84が放電スイッチDSをONに切り替えて、負荷LDに接続し、電源装置1000からの電力で負荷LDを駆動する。放電スイッチDSはFET等のスイッチング素子が利用できる。放電スイッチDSのON/OFFは、電源装置1000の電源コントローラ84によって制御される。また電源コントローラ84は、外部機器と通信するための通信インターフェースを備えている。図15の例では、UARTやRS-232C等の既存の通信プロトコルに従い、ホスト機器HTと接続されている。また必要に応じて、電源システムに対してユーザが操作を行うためのユーザインターフェースを設けることもできる。
The load LD driven by the power supply device 1000 is connected to the power supply device 1000 via the discharge switch DS. In the discharge mode of the power supply device 1000, the power supply controller 84 switches the discharge switch DS to ON, connects it to the load LD, and drives the load LD with the power from the power supply device 1000. The discharge switch DS can use a switching element such as an FET. The ON / OFF of the discharge switch DS is controlled by the power supply controller 84 of the power supply device 1000. The power supply controller 84 also includes a communication interface for communicating with an external device. In the example of FIG. 15, the host device HT is connected according to the existing communication protocol such as UART or RS-232C. Also, if necessary, a user interface may be provided for the user to operate the power supply system.
各電池パック81は、信号端子と電源端子を備える。信号端子は、パック入出力端子DIと、パック異常出力端子DAと、パック接続端子DOとを含む。パック入出力端子DIは、他のパック電池や電源コントローラ84からの信号を入出力するための端子であり、パック接続端子DOは子パックである他のパック電池に対して信号を入出力するための端子である。またパック異常出力端子DAは、パック電池の異常を外部に出力するための端子である。さらに電源端子は、電池パック81同士を直列、並列に接続するための端子である。また電池ユニット82は、並列接続スイッチ85を介して出力ラインOLに接続されて互いに並列に接続されている。
Each battery pack 81 includes a signal terminal and a power terminal. The signal terminals include a pack input / output terminal DI, a pack abnormality output terminal DA, and a pack connection terminal DO. The pack input / output terminal DI is a terminal for inputting / outputting a signal from another battery pack or the power supply controller 84, and the pack connecting terminal DO is for inputting / outputting a signal to / from another pack battery which is a child pack. It is a terminal of. The pack abnormality output terminal DA is a terminal for outputting the abnormality of the battery pack to the outside. Furthermore, the power supply terminal is a terminal for connecting the battery packs 81 in series and in parallel. The battery units 82 are connected to the output line OL via the parallel connection switch 85 and are connected in parallel to each other.
本発明に係る電源装置及びこれを備える車両、蓄電装置並びに電源装置用セパレータは、EV走行モードとHEV走行モードとを切り替え可能なプラグイン式ハイブリッド電気自動車やハイブリッド式電気自動車、電気自動車等の電源装置として好適に利用できる。またコンピュータサーバのラックに搭載可能なバックアップ電源装置、携帯電話等の無線基地局用のバックアップ電源装置、家庭内用、工場用の蓄電用電源、街路灯の電源等、太陽電池と組み合わせた蓄電装置、信号機等のバックアップ電源用等の用途にも適宜利用できる。
A power supply device according to the present invention, a vehicle equipped with the same, a storage device, and a separator for the power supply device are power supplies of a plug-in hybrid electric vehicle, a hybrid electric vehicle, an electric vehicle etc. capable of switching between an EV travel mode and a HEV travel mode. It can be suitably used as an apparatus. In addition, a backup power supply that can be mounted in a rack of a computer server, a backup power supply for a wireless base station such as a mobile phone, a storage power for household use and a factory, a power supply for street lights, etc. It can also be suitably used for backup power sources such as traffic lights.
100、200、900…電源装置、1…二次電池セル、2、1402…電池積層体、3、3B、3C、3D、1403…エンドプレート、4、4B、1404…バインドバー、5…補強部、6…バインドバー固定ボルト、7…絶縁シート、8、8’、8B、8B’、8C…ノックピン;8b…穴部、10…端子面、12…セパレータ、13…端面スペーサ、33、33B、33C、33D…エンドプレート側ピン用穴、35、35C、35D…固定ボルト用穴、41、41B…バインドバー主面、42…折曲片、44、44B…上下折曲部、45…ボルト穴、46、46B、46C…バインドバー側ピン用穴、81…電池ブロック、82…電池ユニット、84…電源コントローラ、85…並列接続スイッチ、90…車両本体、93…モータ、94…発電機、95…DC/ACインバータ、96…エンジン、97…車輪、901…二次電池セル、902…スペーサ、903…エンドプレート、904…バインドバー;904b…L字状部分、906…ボルト、1000…電源装置、HV…車両、EV…車両、CP…充電用電源、LD…負荷、DS…放電スイッチ、CS…充電スイッチ、OL…出力ライン、HT…ホスト機器、DI…入出力端子、DA…異常出力端子、DO…接続端子。
DESCRIPTION OF SYMBOLS 100, 200, 900 ... Power supply device, 1 ... Secondary battery cell, 2, 1402 ... Battery laminated body, 3, 3B, 3C, 3D, 1403 ... End plate, 4, 4B, 1404 ... Binding bar, 5 ... Reinforcement part , 6 ... bind bar fixing bolt, 7 ... insulation sheet, 8, 8 ', 8B, 8B', 8C ... knock pin; 8b ... hole portion, 10 ... terminal surface, 12 ... separator, 13 ... end face spacer, 33, 33B, 33C, 33D: hole for pin on the end plate side, 35, 35C, 35D: hole for fixing bolt, 41, 41B: bind bar main surface, 42: bent piece, 44, 44B: upper and lower bent portion, 45: bolt hole , 46, 46B, 46C: hole for pin for binding bar side, 81: battery block, 82: battery unit, 84: power controller, 85: parallel connection switch, 90: vehicle body, 93: mo , 94: generator, 95: DC / AC inverter, 96: engine, 97: wheel, 901: secondary battery cell, 902: spacer, 903: end plate, 904: bind bar; 904b: L-shaped portion, 906 ... Volt, 1000 ... Power supply device, HV ... Vehicle, EV ... Vehicle, CP ... Power supply for charging, LD ... Load, DS ... Discharge switch, CS ... Charge switch, OL ... Output line, HT ... Host device, DI ... I / O Terminal, DA ... abnormal output terminal, DO ... connection terminal.
Claims (18)
- 複数の角型の二次電池セルと、
前記二次電池セルを積層した電池積層体の端面にそれぞれ配置される一対のエンドプレートと、
前記電池積層体の各側面の少なくとも一部を被覆するバインドバー主面を有すると共に、前記エンドプレート同士を締結する一対のバインドバーと、
前記バインドバーを貫通して前記エンドプレートに圧入されて固定されるノックピンと、を備え、
前記ノックピンが、前記電池積層体の積層方向に沿う前記バインドバー主面から、前記エンドプレートの側面に圧入されてなる電源装置。 With multiple rectangular secondary battery cells,
A pair of end plates respectively disposed on end faces of the battery stack in which the secondary battery cells are stacked;
A pair of bind bars having a bind bar main surface covering at least a part of each side surface of the battery stack, and fastening the end plates together;
And a dowel pin that is press-fit and fixed to the end plate through the binding bar;
The power supply device in which the said knock pin is press-fit in the side surface of the said end plate from the said bind bar main surface in alignment with the lamination direction of the said battery laminated body. - 請求項1に記載の電源装置であって、さらに、
前記バインドバーを前記エンドプレートに固定するためのバインドバー固定ボルトを備える電源装置。 The power supply device according to claim 1, further comprising:
A power supply apparatus comprising a bind bar fixing bolt for fixing the bind bar to the end plate. - 請求項2に記載の電源装置であって、
前記バインドバー固定ボルトは、前記電池積層体の積層方向に沿う前記バインドバー主面から、前記バインドバーを貫通して前記エンドプレートの側面に螺合されて固定されてなる電源装置。 The power supply device according to claim 2,
The said bind bar fixing bolt penetrates the said bind bar from the said bind bar main surface in alignment with the lamination direction of the said battery laminated body, and is screwed together and fixed to the side surface of the said end plate. - 請求項3に記載の電源装置であって、
前記ノックピンを中空状とし、
前記バインドバー固定ボルトを、前記ノックピンの中空に挿入して固定するよう構成してなる電源装置。 The power supply device according to claim 3,
Making the knock pin hollow;
A power supply apparatus configured to insert and fix the bind bar fixing bolt into the hollow of the knock pin. - 請求項4に記載の電源装置であって、
前記ノックピンと前記バインドバー固定ボルトの間には、隙間が形成されている電源装置。 The power supply device according to claim 4,
A power supply device in which a gap is formed between the knock pin and the bind bar fixing bolt. - 請求項1~5のいずれか一項に記載の電源装置であって、
前記バインドバー主面が、電池積層体の側面を、それぞれ被覆する大きさに形成されると共に、前記バインドバー主面は前記電池積層体の積層方向において、少なくとも前記ノックピン同士の間を平板状に形成されてなる電源装置。 The power supply device according to any one of claims 1 to 5, wherein
The bind bar main surface is formed in a size to cover the side surface of the battery stack, and the bind bar main surface is flat at least between the knock pins in the stack direction of the battery stack. Power supply unit formed. - 請求項1~6のいずれか一項に記載の電源装置であって、
前記エンドプレートが、その側面に、前記ノックピンを圧入するエンドプレート側ピン用穴をそれぞれ形成しており、
前記ノックピンが、前記エンドプレート側ピン用穴に圧入されてなる電源装置。 The power supply device according to any one of claims 1 to 6, wherein
The end plate is formed on its side surface with a hole for an end plate pin for press-fitting the knock pin,
The power supply device in which the knock pin is press-fit into the hole for pin for the end plate side. - 請求項7に記載の電源装置であって、
前記バインドバーが、その端部に、前記ノックピンを挿入するバインドバー側ノックピン用穴をそれぞれ形成しており、
前記ノックピンが、前記エンドプレート側ピン用穴に圧入された状態で、前記エンドプレートの側面から部分的に突出して、前記バインドバー側ノックピン用穴に係合されてなる電源装置。 The power supply device according to claim 7, wherein
The bind bar is formed at its end with a hole for a bind bar side knock pin for inserting the knock pin,
The power supply device in which the knock pin partially protrudes from the side surface of the end plate and is engaged with the hole for the bind bar side knock pin in a state where the knock pin is pressed into the end plate pin hole. - 請求項7又は8に記載の電源装置であって、
前記エンドプレートが、前記エンドプレート側ピン用穴から連通して、該エンドプレート側ピン用穴よりも内径を小さくした固定ボルト用穴を形成すると共に、
前記エンドプレート側ピン用穴と固定ボルト用穴との界面において、前記エンドプレート側ピン用穴の端縁を曲面状に形成してなる電源装置。 A power supply device according to claim 7 or 8, wherein
The end plate communicates with the end plate pin hole to form a fixing bolt hole whose inner diameter is smaller than that of the end plate pin hole.
A power supply device in which an end edge of the end plate side pin hole is formed in a curved shape at an interface between the end plate side pin hole and a fixing bolt hole. - 請求項1~9のいずれか一項に記載の電源装置であって、
前記ノックピンが、前記エンドプレートの厚さ方向において、中心又はこれよりも前記電池積層体から遠ざかる方向に偏心されて配置されてなる電源装置。 The power supply device according to any one of claims 1 to 9, wherein
The power supply device, wherein the knock pin is disposed eccentrically in a direction away from the battery stack in the center or in the thickness direction of the end plate. - 請求項1~10のいずれか一項に記載の電源装置であって、
前記ノックピンが、先端に向かって先細り形状となるテーパ状に形成されてなる電源装置。 The power supply device according to any one of claims 1 to 10, wherein
The power supply apparatus in which the said knock pin is formed in the taper shape which becomes tapered shape toward the front-end | tip. - 請求項1~11のいずれか一項に記載の電源装置であって、
前記ノックピンが、前記バインドバーを組み付けた状態において、該バインドバーの端面より突出しないように構成してなる電源装置。 The power supply device according to any one of claims 1 to 11, wherein
A power supply apparatus configured such that the knock pin does not protrude from an end face of the bind bar in a state where the bind bar is assembled. - 請求項1~12のいずれか一項に記載の電源装置であって、
前記エンドプレートが、前記ノックピンを挿入する側の端縁を面取りしてなる電源装置。 The power supply device according to any one of claims 1 to 12, wherein
The power supply device in which the said end plate chamfers the edge of the side which inserts the said knock pin. - 請求項1~13のいずれか一項に記載の電源装置であって、
前記ノックピンが、金属製である電源装置。 The power supply device according to any one of claims 1 to 13, wherein
The power supply device in which the knock pin is made of metal. - 請求項1~14のいずれか一項に記載の電源装置であって、さらに、
前記バインドバーと前記電池積層体の間に介在される絶縁シートを備える電源装置。 The power supply device according to any one of claims 1 to 14, further comprising:
A power supply device comprising an insulating sheet interposed between the bind bar and the battery stack. - 請求項1~15のいずれか一項に記載の電源装置であって、
車両の駆動用の電源装置である電源装置。 The power supply device according to any one of claims 1 to 15, wherein
A power supply device that is a power supply device for driving a vehicle. - 請求項1~15のいずれか一に記載の電源装置を備えてなる車両であって、
前記電源装置と、該電源装置から電力供給される走行用のモータと、前記電源装置及び前記モータを搭載してなる車両本体と、前記モータで駆動されて前記車両本体を走行させる車輪とを備える車両。 A vehicle comprising the power supply device according to any one of claims 1 to 15,
The power supply apparatus, a traveling motor supplied with power from the power supply apparatus, a vehicle body on which the power supply apparatus and the motor are mounted, and a wheel driven by the motor to cause the vehicle body to travel vehicle. - 請求項1~15のいずれか一に記載の電源装置を備えてなる蓄電装置であって、
前記電源装置と、該電源装置への充放電を制御する電源コントローラを備えており、
前記電源コントローラでもって、外部からの電力により前記二次電池セルへの充電を可能とすると共に、前記二次電池セルに対し充電を行うよう制御することを特徴とする蓄電装置。 A power storage device comprising the power supply device according to any one of claims 1 to 15,
The power supply device, and a power supply controller that controls charging and discharging of the power supply device;
A storage device characterized in that the power supply controller enables charging of the secondary battery cell with power from the outside and controls the secondary battery cell to be charged.
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JP2017122650A JP2020140762A (en) | 2017-06-22 | 2017-06-22 | Power supply device, vehicle having the same, and power storage device |
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CN113508490A (en) * | 2019-02-27 | 2021-10-15 | 本田技研工业株式会社 | End plate fixing structure and battery device |
CN113711428A (en) * | 2019-03-21 | 2021-11-26 | 株式会社Lg新能源 | Battery module having thin plate type module cover and battery pack including the same |
CN113875072A (en) * | 2019-05-31 | 2021-12-31 | 株式会社丰田自动织机 | Electricity storage device |
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JP6960085B2 (en) * | 2017-11-08 | 2021-11-05 | トヨタ自動車株式会社 | Batteries |
KR20220101962A (en) * | 2021-01-12 | 2022-07-19 | 주식회사 엘지에너지솔루션 | Battery module including Eccentric bushing |
WO2023145585A1 (en) * | 2022-01-26 | 2023-08-03 | 株式会社Gsユアサ | Power storage device |
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CN113711428B (en) * | 2019-03-21 | 2023-10-03 | 株式会社Lg新能源 | Battery module having thin plate type module housing and battery pack including the same |
CN113875072A (en) * | 2019-05-31 | 2021-12-31 | 株式会社丰田自动织机 | Electricity storage device |
CN113875072B (en) * | 2019-05-31 | 2023-05-23 | 株式会社丰田自动织机 | Power storage device |
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