WO2018233714A1 - Vehicle side electrical connector - Google Patents

Vehicle side electrical connector Download PDF

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Publication number
WO2018233714A1
WO2018233714A1 PCT/CN2018/092642 CN2018092642W WO2018233714A1 WO 2018233714 A1 WO2018233714 A1 WO 2018233714A1 CN 2018092642 W CN2018092642 W CN 2018092642W WO 2018233714 A1 WO2018233714 A1 WO 2018233714A1
Authority
WO
WIPO (PCT)
Prior art keywords
electrical connector
floating
high voltage
voltage pole
flexible
Prior art date
Application number
PCT/CN2018/092642
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
仇丹梁
黄春华
Original Assignee
上海电巴新能源科技有限公司
奥动新能源汽车科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海电巴新能源科技有限公司, 奥动新能源汽车科技有限公司 filed Critical 上海电巴新能源科技有限公司
Publication of WO2018233714A1 publication Critical patent/WO2018233714A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2464Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H01R13/2414Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means conductive elastomers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • H01R13/6315Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only allowing relative movement between coupling parts, e.g. floating connection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to the field of electric vehicles, and in particular to a vehicle end electrical connector.
  • the battery installation methods of the existing electric vehicles are generally classified into fixed type and replaceable type, wherein the fixed type of battery is generally fixed on the automobile, and the vehicle is directly charged as the charging object during charging.
  • the replaceable battery is generally installed in a movable manner, and the battery can be removed at any time for replacement or charging, and then installed on the vehicle body after replacement or charging.
  • the battery of the existing replaceable structure is generally provided with a corresponding mounting position on the body bracket of the vehicle body. After the battery is placed in the mounting position, the battery end electrical connector is connected with the vehicle end electrical connector on the vehicle body, and then the locking is utilized. The device is fixed. In this process, the electrodes of the battery end electrical connector on the battery need to be in contact with the electrodes on the vehicle end electrical connector to ensure power output.
  • the high and low voltage lines in the conventional vehicle end electrical connectors are fixed outlets, and the terminals are rigidly connected. Due to various influences such as environment, temperature, and vehicle body vibration, the contact points may be disconnected and the electrical connections may be made. Unstable, even causing abnormalities such as failure or burnout of electrical connections.
  • the technical problem to be solved by the present invention is to provide a vehicle end electrical connector in order to overcome the defects of the electrical connection instability in the conventional vehicle end electrical connector in the prior art, resulting in failure or burnout of the electrical connection.
  • the high pressure assembly comprising:
  • the high voltage pole is disposed in the mounting seat, the high voltage pole has an electrical contact end and a terminal;
  • one end of the flexible electrical connector is floatingly and electrically connected to the terminal of the high voltage pole;
  • the high voltage plug being electrically connected to the other end of the flexible electrical connector
  • the low voltage assembly including a low voltage pole, the low voltage pole being disposed through the mount and spaced apart from the high voltage pole.
  • the floating connection is realized at both ends of the high-voltage pole through the flexible electrical connection member, thereby effectively avoiding abnormalities such as failure or burnout of the electrical connection caused by the loose connection, and improving the stability of the electrical connection in the electrical connector of the vehicle end.
  • the high voltage plug is electrically connected to the high voltage pole by a flexible electrical connection, which can improve the stability of the electrical connection between the high voltage pole and the high voltage insert in the axial movement and the radial rotation, thereby improving the safety of the electrical connector. Sexual and electrical conduction effects.
  • the end surface of the electrical contact end of the high voltage pole is provided with a groove, the groove is recessed inward along the axial direction of the high voltage pole, and the groove is embedded with the first a conductive elastic member protruding from a contact surface of the electrical contact end.
  • the electrical contact end of the high voltage pole is provided with a groove, and a first conductive elastic member is disposed in the groove, and the first conductive elastic member is elastically deformed when being pressed by the battery end electrical connector. While eliminating the pressing force, it can also maintain good contact, thereby realizing the high-voltage floating connection between the vehicle end electrical connector and the battery end electrical connector, and adapting to the stable electrical connection of the vehicle body under the vibration condition.
  • the groove is an annular groove, and an axis of the annular groove coincides with an axis of the high voltage pole;
  • the first conductive elastic member is a conductive spring
  • the contact surface of the electrical contact end is a flat surface.
  • the contact surface of the electrical contact end is a plane, which can ensure the contact area of the electrical connection between the vehicle end electrical connector and the high voltage pole of the battery end electrical connector, thereby ensuring the reliability of the electrical connection between the two.
  • the terminal of the high voltage pole is provided with a connecting slot
  • the connecting slot is recessed inward along the axial direction of the high voltage pole
  • one end of the flexible electrical connector is crimped
  • a wiring slot is defined, and a second conductive elastic member is pressed between the wiring wall and the inner wall of the connecting groove.
  • the floating structure between the high voltage pole and the flexible electrical connector is realized by the second conductive elastic member, and the stability of the electrical connection between the high voltage pole and the flexible electrical connector is improved.
  • the flexible electrical connector comprises:
  • first electrical connector one end of the first electrical connector is crimped to the connecting slot, and the second conductive elastic member is pressed between the inner wall of the connecting slot;
  • one end of the flexible cavity is crimped or soldered to the other end of the first electrical connector, and the flexible cavity is located outside the high voltage pole and the high voltage plug, and is made of flexible conductive Made of materials;
  • one end of the second electrical connector is crimped or soldered to the other end of the flexible cavity, and the other end of the second electrical connector is floatingly and electrically connected to the high voltage plug;
  • the spring is located in the flexible cavity, and two ends of the spring are respectively connected to the first electrical connector and the second electrical connector.
  • the flexible cavity when the flexible electrical connector is in use, the flexible cavity can be elongated or compressed and radially twisted, and can adapt to the relative displacement changes of the axial, radial and other angles between the structural connection and the structural connection.
  • the stability of the electrical connection of the vehicle end electrical connector is greatly improved.
  • the flexible cavity is crimped or welded to the first electrical connector and the second electrical connector, which enhances the structural connection strength of the flexible electrical connector and ensures stable electrical connection of the flexible electrical connector.
  • the spring can effectively strengthen the structural strength of the flexible electrical connector, so that the two ends of the flexible cavity can ensure the electrical connection effect of the flexible electrical connector when the relative displacement changes.
  • the spring has a conductive function, which can further improve the stability of the electrical connection between the first electrical connector and the second electrical connector.
  • the flexible cavity is an elastic cavity surrounded by a plurality of flexible conductive strips
  • the flexible cavity is an elastic cavity surrounded by a grid-like flexible conductive member
  • the flexible cavity is a spherical cavity shaped by a cross-section of metal wires or a spherical cavity that is expanded by a metal conductive tape.
  • the high voltage plug includes a pin, and the other end of the flexible electrical connector is floatingly and electrically connected to the pin of the high voltage plug through a connection socket.
  • the flexible electrical connector is electrically connected to the high voltage plug through the connection socket, so that the electrical connection between the flexible electrical connector and the high voltage plug is more reliable and stable.
  • connection socket is provided with a first insertion hole
  • connection socket is provided with a second insertion hole
  • the other end of the flexible electrical connector is crimped into the first insertion hole
  • the pin is floatingly connected in the second socket.
  • a third conductive elastic member is press-fitted between the outer wall surface of the pin and the inner wall surface of the second insertion hole of the connection socket, and the third conductive elastic member is used for the pin
  • the electrical connection is always maintained when the connection sockets float.
  • the floating structure between the pin of the high voltage plug and the connection socket is realized by the third conductive elastic body, and the stability of the electrical connection between the pin of the high voltage plug and the connection socket is improved.
  • the third conductive elastic member is a conductive spring
  • a plurality of the third conductive elastic members are pressed between the outer wall surface of the pin and the inner wall surface of the second insertion hole of the connection socket, and the plurality of the third conductive elastic members are along The axial spacing of the pins is set.
  • the vehicle end electrical connector further comprises an insulating sleeve, one end of the insulating sleeve is connected to the mounting seat, the insulating sleeve has a cavity, and the flexible electrical connector is located in the cavity.
  • the insulating sleeve plays a protective role on the flexible electrical connector, has good insulation and sealing effect on the flexible electrical connector, and improves the safety and stability of the vehicle end electrical connector.
  • the other end of the insulating sleeve is connected with a fixing sleeve, and the connecting socket is disposed in the fixing sleeve.
  • the mounting seat is provided with a mounting hole, and the low-voltage pole is inserted through the mounting hole;
  • the low pressure assembly further includes a rotary self-cleaning mechanism, and the rotary self-cleaning mechanism includes:
  • a guiding leg disposed on an outer wall surface of the low-voltage pole and extending outward in a radial direction of the low-voltage pole;
  • the guiding groove is disposed on a sidewall of the mounting hole, and when the guiding leg moves into the guiding groove, the guiding leg is slidably disposed on the guiding groove, the guiding leg and the guiding groove Cooperating for defining a direction of rotation of the low voltage pole;
  • An outer wall surface of the low-voltage pole is sleeved with an elastic member for driving the low-voltage pole to move along a rotation direction of the guiding leg and the guiding groove.
  • the rotation direction of the low-voltage pole is defined by the guiding leg and the guiding groove, and the elastic component drives the low-pressure pole to move along the rotating direction of the guiding groove, thereby achieving the effect of cleaning the terminal contact surface of the low-voltage pole.
  • the elastic component drives the low-pressure pole to move along the rotating direction of the guiding groove, thereby achieving the effect of cleaning the terminal contact surface of the low-voltage pole.
  • the length direction of the guiding groove forms an angle with the central axis of the low-voltage pole, and the angle is 13-17 degrees.
  • the low voltage pole has an electrical contact end and a terminal, the electrical contact end is located outside the mounting hole, and the terminal is located in the mounting hole;
  • the low voltage assembly further includes a cable, and one end of the cable is inserted into a terminal of the low voltage pole.
  • the cable located in the mounting hole has a spiral shape.
  • the above structure is adopted, and the cable can be freely moved in the fixed area without jamming.
  • the vehicle end electrical connector further includes a floating plate, and the floating plate is provided with a floating plate mounting opening, and the mounting seat is fixed to the floating plate and penetrates the floating plate mounting opening.
  • the floating plate is provided with a positioning post, the positioning post extends out of the floating plate and is spaced apart from the high-voltage pole, the positioning post has a positioning end, and the positioning end is located at the Outside the floating plate, and outside the electrical contact end of the high voltage pole in the axial direction of the high voltage pole.
  • the positioning post is arranged such that when the vehicle end electrical connector is in contact with the battery end electrical connector, it is first positioned with the corresponding position of the battery end electrical connector, and then the high voltage pole and the low voltage pole are electrically connected to the battery terminal.
  • the corresponding pole contact on the connector can prevent the high-voltage pole and the low-voltage pole of the vehicle end electrical connector from being damaged due to inaccurate positioning when contacting the high-voltage pole and the low-voltage pole of the battery-side electrical connector, and positioning
  • the column also protects the high-voltage and low-pressure poles after insertion from the forces in the radial direction.
  • the positioning post is fixed to the floating plate, and the positioning end of the positioning post is tapered, and a middle portion of the positioning post is provided with a baffle, and the baffle is from an outer wall surface of the positioning post. Extending radially outward along the positioning post.
  • the other end of the positioning post is tapered, so that the positioning post can be inserted into the corresponding position of the battery end electrical connector, and the baffle can be set to define the height at which the positioning post is inserted into the battery end electrical connector.
  • the vehicle end electrical connector further includes a housing for mounting on a vehicle body bracket, the housing having a receiving cavity, the floating plate being floatingly coupled to the housing, and At least a portion of the mount is located within the receiving cavity, and the flexible electrical connector is located within the receiving cavity.
  • the housing includes a floating mounting portion and an insert mounting portion, the floating mounting portion is located at an outer circumference of a front end of the insert mounting portion, and the insert mounting portion is formed with the receiving chamber, the floating plate Floating connection to the floating mounting portion, the high voltage plug being connected to the insert mounting portion and located outside the receiving cavity.
  • the floating plate and the floating mounting portion are movably connected by a guiding member
  • the guiding member comprises a guiding sleeve and a guiding screw
  • the guiding sleeve is mounted on the floating mounting portion
  • the guiding screw passes through The floating plate is screwed to the guide sleeve.
  • a protective sleeve is disposed on an outer wall surface of the insert mounting portion that is away from one end of the floating mounting portion, and an outer wall surface of the protective sleeve is provided with a boss;
  • the high-voltage plug includes a high-pressure outer casing, and one end of the high-pressure outer casing is inserted into the protective sleeve, and an outer wall surface of the high-pressure outer casing is rotatably connected with a buckle, and the buckle is locked on the boss.
  • the high-voltage plug can be easily and reliably fixed to the protective sleeve of the insert mounting portion by the latching on the boss, and the high-voltage plug can be conveniently removed from the protective sleeve of the insert mounting portion.
  • an outer wall surface of one end of the high pressure outer casing is sealingly connected with an inner wall surface of the protective sleeve.
  • a sealing structure can be formed between the high voltage plug and the protective sleeve of the insert mounting portion, thereby preventing external water from entering the insert mounting portion and the inside of the high voltage plug, thereby improving the safety of the high voltage plug.
  • the housing is formed by integral die casting of aluminum alloy.
  • the floating mounting portion is provided with at least three connecting holes not in the same straight line, and the at least three connecting holes are used for mounting the floating mounting portion on the body bracket.
  • At least three connecting holes not located on the same straight line are disposed on the floating mounting portion, which can ensure the stability and firmness of the vehicle end electrical connector mounted on the vehicle body bracket, thereby ensuring the vehicle during the running of the vehicle.
  • the stability of the electrical connection between the terminal electrical connector and the battery terminal electrical connector is disposed on the floating mounting portion, which can ensure the stability and firmness of the vehicle end electrical connector mounted on the vehicle body bracket, thereby ensuring the vehicle during the running of the vehicle.
  • a sealing groove is disposed on a surface of the floating mounting portion opposite to the floating plate, and a sealing strip is installed in the sealing groove, and the floating plate is in contact with the sealing strip.
  • a sealing strip is installed in the sealing groove, and a sealing structure can be formed between the floating plate and the floating mounting portion, thereby preventing external water from entering the inside of the plug mounting portion and improving the safety of the high voltage plug.
  • the vehicle end electrical connector further includes a sealing ring covering the outer peripheral wall of the floating mounting portion and the entire outer peripheral wall of the floating plate.
  • the sealing ring can be elastically sealed between the vehicle end electrical connector and the battery end electrical connector to improve the waterproof performance of the battery and the electrical connector, and can be used when the vehicle body is shaken.
  • a certain amount of activity is set aside to improve the stability of the electrical connection between the electrical connector of the vehicle end and the electrical connector of the battery end, and the sealing state can be maintained under a certain pressure, thereby improving the sealing effect.
  • the sealing ring comprises:
  • strip-shaped annular ring body covering the outer peripheral wall of the floating mounting portion and the entire outer peripheral wall of the floating plate;
  • the first engaging portion is disposed on an inner wall surface of one end of the strip-shaped annular ring body connected to the floating mounting portion, and the first engaging portion is connected to the floating installation a side of the portion that faces away from the floating plate;
  • the second engaging portion is disposed on an inner wall surface of one end of the strip-shaped annular ring body connected to the floating plate, and the second engaging portion is connected to the floating plate Leaving away from one side of the floating mounting portion.
  • the sealing ring encloses the floating mounting portion and the floating plate at the same time by the embracing type, and the waterproof effect is better.
  • first engaging portion and the second engaging portion are respectively fixedly connected to the floating mounting portion and the floating plate, thereby effectively improving the stability of the structural connection between the sealing ring and the floating mounting portion and the floating plate, and preventing the sealing ring from falling off, and The sealing is good and the waterproof effect is obvious.
  • a first locking portion is disposed on a side of the first engaging portion that is connected to the floating mounting portion, and a first card slot is disposed on a side of the floating mounting portion facing away from the floating plate. The first locking portion is latched in the first card slot.
  • the first locking portion is locked in the first card slot, which can further strengthen the connection strength between the sealing ring and the floating mounting portion, thereby effectively improving the stability of the connection and use of the sealing ring and the floating mounting portion.
  • a side of the second engaging portion that is connected to the floating plate is provided with a second locking portion, and a side of the floating plate that faces away from the floating mounting portion is provided with a second card slot, The second locking portion is latched in the second card slot.
  • the second locking portion is locked in the second card slot, which can further strengthen the connection strength between the sealing ring and the floating plate, and effectively improve the stability of the sealing ring and the floating plate during connection and use.
  • the first locking portion and the second locking portion are bumps, convex rings or ridges.
  • the invention realizes the floating connection at both ends of the high-voltage pole by the flexible electrical connection member, effectively avoids the abnormality such as the failure or the burn-out of the electrical connection caused by the loose connection, and improves the stability of the electrical connection in the electrical connector of the vehicle end.
  • the high voltage plug is electrically connected to the high voltage pole by a flexible electrical connection, which can improve the stability of the electrical connection between the high voltage pole and the high voltage insert in the axial movement and the radial rotation, thereby improving the safety of the electrical connector.
  • Sexual and electrical conduction effects are examples of the electrical connection between the high voltage pole and the high voltage insert in the axial movement and the radial rotation
  • FIG. 1 is a schematic structural view of a positional state of a vehicle end electrical connector according to a preferred embodiment of the present invention.
  • FIG. 2 is a schematic structural view of another position state of a vehicle end electrical connector according to a preferred embodiment of the present invention.
  • FIG 3 is a front view showing the structure of a vehicle end electrical connector according to a preferred embodiment of the present invention.
  • Figure 4 is a cross-sectional structural view taken along line A-A of Figure 3;
  • Figure 5 is a cross-sectional view showing the structure taken along line B-B of Figure 3;
  • FIG. 6 is a schematic structural view of a high voltage plug of a vehicle end electrical connector according to a preferred embodiment of the present invention.
  • FIG. 7 is a schematic structural view of a portion of a flexible electrical connector of a vehicle end electrical connector in accordance with a preferred embodiment of the present invention.
  • FIG. 8 is a partial structural schematic view of a low voltage component of a vehicle end electrical connector according to a preferred embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a low voltage pole of a vehicle end electrical connector according to a preferred embodiment of the present invention.
  • the vehicle end electrical connector 1 includes a housing 10, a floating plate 11, a mount 12, a high voltage assembly 13 and a low pressure assembly 14.
  • the housing 10 is for mounting on a body bracket, and the housing 10 is formed by die-casting of an aluminum alloy.
  • the housing 10 includes a floating mounting portion 100 and a card mounting portion 101.
  • the card mounting portion 101 is formed with a receiving cavity 102, and the floating mounting portion 100 is located at an outer periphery of the front end of the card mounting portion 101.
  • the floating mounting portion 100 is provided with at least three connecting holes 1000 not in the same straight line, and the at least three connecting holes 1000 are used for mounting the floating mounting portion 100 on the body bracket. This can ensure the stability and firmness of the vehicle end electrical connector 1 on the vehicle body bracket, thereby ensuring the stability of the electrical connection between the vehicle end electrical connector 1 and the battery terminal electrical connector during the running of the vehicle.
  • the floating mounting portion 100 is provided with four connecting holes 1000, wherein two ends of the floating mounting portion 100 are respectively provided with two connecting holes 1000.
  • the floating plate 11 is floatingly connected to the floating mounting portion 100.
  • the floating plate 11 and the floating mounting portion 100 are movably connected by the guide 15.
  • the guide member 15 includes a guide sleeve 150 and a guide screw 151 mounted on the floating mounting portion 100, and the guide screw 151 is screwed through the floating plate 11 to the guide sleeve 150.
  • four guiding members 15 may be disposed, and two guiding members 15 are respectively disposed at two ends of the floating mounting portion 100.
  • a sealing groove 1001 is disposed on a surface of the floating mounting portion 100 opposite to the floating plate 11, and a sealing strip 1002 is mounted in the sealing groove 1001.
  • the floating plate 11 is in contact with the sealing strip 1002. .
  • This can form a sealing structure between the floating plate 11 and the floating mounting portion 100, thereby preventing external water from entering the inside of the insert mounting portion 101, and improving the safety of the high voltage plug 132.
  • the vehicle end electrical connector 1 further includes a seal ring 16 that covers the outer peripheral wall of the floating mounting portion 100 and the entire outer peripheral wall of the floating plate 11.
  • This can form an elastic seal between the vehicle end electrical connector 1 and the battery end electrical connector, thereby improving the waterproof performance of the battery and the electrical connector, and allowing a certain amount of activity when the vehicle body is shaken.
  • the stability of the electrical connection between the vehicle end electrical connector 1 and the battery end electrical connector is improved, and the sealing state can be maintained under a certain pressure, thereby improving the sealing effect.
  • the seal ring 16 covers the entire outer peripheral wall of the floating mounting portion 100 and the entire outer peripheral wall of the floating plate 11.
  • the sealing ring 16 includes a strip-shaped annular ring body 160 , a first engaging portion 161 and a second engaging portion 162 .
  • the band-shaped annular ring body 160 covers the outer peripheral wall of the floating mounting portion 100 and the entire outer peripheral wall of the floating plate 11.
  • the first engaging portion 161 is disposed on an inner wall surface of one end of the band-shaped annular ring body 160 that is connected to the floating mounting portion 100, and the first engaging portion 161 is coupled to a side of the floating mounting portion 100 that faces away from the floating plate 11.
  • the second engaging portion 162 is disposed on an inner wall surface of one end of the strip-shaped annular ring body 160 that is connected to the floating plate 11 , and the second engaging portion 162 is coupled to a side of the floating plate 11 that faces away from the floating mounting portion 100 .
  • the sealing ring 16 encloses the floating mounting portion 100 and the floating plate 11 at the same time by an embracing type, and the waterproof effect is better.
  • the first mounting portion 161 and the second engaging portion 162 are respectively fixedly connected to the floating mounting portion 100 and the floating plate 11, thereby effectively improving the stability of the structural connection between the sealing ring 16 and the floating mounting portion 100 and the floating plate 11, and preventing The sealing ring 16 is detached, and the sealing property is good, and the waterproof effect is obvious.
  • a first locking portion 163 is disposed on a side of the first engaging portion 161 that is connected to the floating mounting portion 100, and a first card is disposed on a side of the floating mounting portion 100 that faces away from the floating panel 11.
  • the first locking portion 163 is engaged with the first card slot 1003 .
  • a second locking portion 164 is disposed on a surface of the second engaging portion 162 that is connected to the floating plate 11.
  • the second locking portion 164 is disposed on a side of the floating plate 11 facing away from the floating mounting portion 100.
  • the second locking portion 164 is disposed.
  • the card is disposed in the second card slot 110. This can further strengthen the connection strength between the seal ring 16 and the floating mounting portion 100 and between the seal ring 16 and the floating plate 11, effectively improving the stability of the connection and use of the seal ring 16 and the floating mounting portion 100.
  • first locking portion 163 and the second locking portion 164 are bumps, convex rings or ridges. Further preferably, the first locking portion 163 and the second locking portion 164 are both T-shaped locking portions.
  • the floating plate 11 is provided with a floating plate mounting opening 111
  • the mounting seat 12 is fixed to the floating plate 11 and penetrates the floating plate mounting opening 111 .
  • at least part of the mount 12 is located within the receiving cavity 102 of the housing 10.
  • the mounting seat 12 is provided with a high voltage mounting hole 120.
  • the high voltage assembly 13 includes a high voltage pole 130, a flexible electrical connector 131, and a high voltage plug 132.
  • the high-voltage pole 130 is inserted through the high-pressure mounting hole 120 and is slidably disposed in the high-pressure mounting hole 120 along the axial direction of the high-pressure mounting hole 120.
  • the outer wall surface of the high voltage pole 130 is sleeved with an elastic member (not shown) in which the elastic member is located. And one end of the elastic member abuts against the high-pressure mounting hole 120, and the other end of the elastic member abuts against the high-voltage pole 130.
  • the outer wall surface of the high voltage pole 130 is sleeved with an elastic member, and the high voltage pole 130 maintains a certain elasticity and elasticity after contacting the conductive terminals of the battery end electrical connector, thereby improving the contact effect of the contact point and enabling the high voltage pole 130 to withstand
  • the pressing force in the vertical direction that is, the pressing force in the axial direction of the high-voltage pole 130, can be prevented from being hard damaged, and the service life of the high-voltage pole 130 can be improved.
  • the high voltage pole 130 has an electrical contact end and a terminal.
  • a flexible electrical connector 131 is located within the receiving cavity 102. One end of the flexible electrical connector 131 is floatingly and electrically connected to the terminal of the high voltage pole 130. The other end of the flexible electrical connector 131 is floatingly and electrically connected to the high voltage plug 132.
  • the flexible electrical connection member 131 enables the two ends of the high voltage pole 130 to achieve a floating connection, thereby effectively avoiding abnormalities such as failure or burnout of the electrical connection, and improving the stability of the electrical connection in the vehicle end electrical connector 1.
  • the high voltage plug 132 is floatingly and electrically connected to the high voltage pole 130 through the flexible electrical connector 131, which can improve the stability of the electrical connection of the high voltage pole 130 and the high voltage insert in the axial movement and the radial rotation, thereby improving the safety of the electrical connector. Sexual and electrical conduction effects.
  • a recess 1300 is formed on an end surface of the electrical contact end of the high voltage pole 130, and the recess 1300 is recessed inward along the axial direction of the high voltage pole 130.
  • a first conductive elastic member (not shown) is embedded in the recess 1300, and the first conductive elastic member protrudes from a contact surface of the electrical contact end. When pressed by the battery end electrical connector, the first conductive elastic member is elastically deformed, and the contact force is eliminated, and good contact is maintained, thereby realizing the vehicle end electrical connector 1 and the battery end electrical connector.
  • the high-voltage floating connection adapts to the stable electrical connection between the two in the case of vehicle body vibration.
  • the groove 1300 is an annular groove whose axis coincides with the axis of the high voltage pole 130.
  • the first conductive elastic member is a conductive spring.
  • the contact surface of the electrical contact end of the high voltage pole 130 is planar. In this way, the contact area of the electrical connection between the vehicle end electrical connector 1 and the high voltage pole 130 of the battery end electrical connector can be ensured, thereby ensuring the reliability of the electrical connection between the two.
  • the terminal of the high voltage pole 130 is provided with a connecting slot 1301, and the connecting slot 1301 is recessed inward along the axial direction of the high voltage pole 130.
  • One end of the flexible electrical connector 131 is crimped to the connecting slot 1301 , and a second conductive elastic member 134 is pressed between the inner wall of the connecting slot 1301 .
  • the floating connection between the high voltage pole 130 and the flexible electrical connector 131 is achieved by the second conductive elastic member 134, which improves the stability of the electrical connection between the high voltage pole 130 and the flexible electrical connector 131.
  • the flexible electrical connector 131 includes a first electrical connector 1310, a flexible cavity 1311, a second electrical connector 1312, and a spring 1313.
  • One end of the first electrical connector 1310 is crimped to the connecting slot 1301 of the high voltage pole 130, and the second conductive elastic member 134 is press-fitted between the inner wall of the connecting slot 1301.
  • the second conductive elastic member 134 is a conductive spring, and the second conductive elastic member 134 may be disposed at two. The two second conductive elastic members 134 are spaced apart along the length direction of the first electrical connector 1310.
  • a flexible cavity 1311 is located outside the high voltage pole 130 and the high voltage plug 132 and is made of a flexible conductive material.
  • the flexible cavity 1311 is an elastic cavity surrounded by a plurality of flexible conductive strips; or the flexible cavity 1311 is an elastic cavity surrounded by a mesh-shaped flexible conductive member.
  • the flexible cavity 1311 is a spherical cavity which is formed by a cross-section of metal wires or is expanded into a spherical shape by a metal conductive tape.
  • One end of the second electrical connector 1312 is crimped or soldered to the other end of the flexible cavity 1311 , and the other end of the second electrical connector 1312 is floatingly and electrically connected to the high voltage plug 132 .
  • the spring 1313 is located in the flexible cavity 1311 , and the two ends of the spring 1313 are respectively connected to the first electrical connector 1310 and the second electrical connector 1312 .
  • the flexible cavity 1311 can be elongated or compressed and radially twisted, and can accommodate relative displacement changes at various angles, such as axial, radial, and the like, to avoid changes in relative displacement.
  • the electrical connection performance is deteriorated, and the stability of the electrical connection of the vehicle end electrical connector 1 is greatly improved.
  • the flexible cavity 1311 is crimped or soldered to the first electrical connector 1310 and the second electrical connector 1312 to enhance the structural connection strength of the flexible electrical connector 131 and ensure stable electrical connection of the flexible electrical connector 131.
  • the spring 1313 can effectively strengthen the structural strength of the flexible electrical connector 131, so that the two ends of the flexible cavity 1311 can also ensure the electrical connection effect of the flexible electrical connector 131 when the relative displacement changes.
  • the spring 1313 has a conductive function, which can further improve the stability of the electrical connection between the first electrical connector 1310 and the second electrical connector 1312.
  • the high voltage plug 132 is coupled to the insert mounting portion 101 and located outside of the receiving chamber 102.
  • a protective cover 1010 is disposed on an outer wall surface of the insert mounting portion 101 away from the one end of the floating mounting portion 100.
  • the outer wall surface of the protective cover 1010 is provided with a boss 1011.
  • the high voltage plug 132 includes a high voltage housing 1320, an insulator 1321, and a pin 1322.
  • the insulator 1321 is bored and fixed to the inside of the high voltage housing.
  • the pin 1322 is bored and fixed to the inside of the insulator 1321.
  • One end of the high-pressure housing 1320 is inserted into the protective cover 1010 , and the outer wall surface of the high-pressure housing 1320 is rotatably connected with a latch 1323 , and the latch 1323 is latched on the boss 1011 .
  • the latch 1323 is locked to the boss 1011, so that the high voltage plug 132 can be fixed to the protective cover 1010 of the plug mounting portion 101 very conveniently and reliably, and the high voltage plug 132 can be conveniently removed from the protective sleeve of the plug mounting portion 101. Disassembled on the 1010.
  • an outer wall surface of one end of the high pressure outer casing 1320 is sealingly connected with an inner wall surface of the protective cover 1010. This can form a sealing structure between the high voltage plug 132 and the protective cover 1010 of the card mounting portion 101, thereby preventing external water from entering the inside of the card mounting portion 101 and the high voltage plug 132, improving the safety of the high voltage plug 132.
  • the other end of the flexible electrical connector 131 is floatingly and electrically connected to the pin 1322 of the high voltage plug 132 through a connection socket 133. This makes the electrical connection between the flexible electrical connector 131 and the high voltage plug 132 more reliable and stable.
  • connection socket 133 is provided with a first insertion hole 1330, and the other end of the connection socket 133 is provided with a second insertion hole 1331.
  • the other end of the flexible electrical connector 131 is crimped into the first receptacle 1330, and the outer wall surface of the other end of the flexible electrical connector 131 is pressed against the inner wall surface of the first receptacle 1330 of the connection socket 133.
  • a fourth conductive elastic member 136 is provided for maintaining an electrical connection at all times when floating between the flexible electrical connector 131 and the connection socket 133.
  • the fourth conductive elastic member 136 is press-fitted between the outer wall surface of the other end of the second electrical connector 1312 and the inner wall surface of the first receptacle 1330 of the connection socket 133. Moreover, the fourth conductive elastic member 136 is a conductive spring, and the fourth conductive elastic member 136 may be disposed at two, and the two fourth conductive elastic members 136 are spaced apart along the length direction of the second electrical connecting head 1312.
  • the pin 1322 is floatingly connected to the second insertion hole 1331.
  • a third conductive elastic member 135 is press-fitted between the outer wall surface of the pin 1322 and the inner wall surface of the second insertion hole 1331 of the connection socket 133.
  • the third conductive elastic member 135 is for maintaining an electrical connection at all times when floating between the pin 1322 and the connection socket 133.
  • the floating connection between the pin 1322 of the high voltage plug 132 and the connection socket 133 is achieved by the third conductive elastomer, which improves the stability of the electrical connection between the pin 1322 of the high voltage plug 132 and the connection socket 133.
  • the third conductive elastic member 135 is a conductive spring.
  • a plurality of third conductive elastic members 135 are pressed between the outer wall surface of the pin 1322 and the inner wall surface of the second insertion hole 1331 of the connection socket 133, and the plurality of third conductive elastic members 135 are along the axial direction of the pin 1322 Interval setting.
  • the vehicle end electrical connector 1 further includes an insulating sleeve 137.
  • One end of the insulating sleeve 137 is connected to the mounting seat 12, and the other end of the insulating sleeve 137 is connected with a fixing sleeve 138.
  • the retaining sleeve 138 is coupled to the insert mounting portion 101 of the housing 10 and at least a portion of the retaining sleeve 138 is located within the boot 1010 of the housing 10.
  • the connecting socket 133 is disposed in the fixing sleeve 138 .
  • the high pressure housing 1320 of the high voltage plug 132 and the bottom of the insulator 1321 are disposed between the outer wall surface of the fixing sleeve 138 and the inner wall surface of the protective cover 1010.
  • the insulating sleeve 137 has a cavity 1370, and the flexible electrical connector 131 is located within the cavity 1370.
  • the insulating sleeve 137 has a protective effect on the flexible electrical connector 131, has good insulation and sealing effect on the flexible electrical connector 131, and improves the safety and stability of the vehicle end electrical connector 1.
  • the low pressure assembly 14 includes a low pressure pole 140 and a rotating self-cleaning mechanism.
  • the mounting seat 12 is provided with a low-voltage mounting hole 121 that is disposed through the low-voltage mounting hole 121 and spaced apart from the high-voltage pole 130.
  • the rotary self-cleaning mechanism includes a guide leg 141 and a guide slot 142.
  • the guide leg 141 is provided on the outer wall surface of the low-voltage pole 140 and extends outward in the radial direction of the low-voltage pole 140.
  • the guide groove 142 is provided at a side wall of the low pressure mounting hole 121.
  • the guiding leg 141 moves into the guiding groove 142, the guiding leg 141 is slidably disposed on the guiding groove 142, and the guiding leg 141 cooperates with the guiding groove 142 for defining the rotation direction of the low-voltage pole 140.
  • the outer wall surface of the low-voltage pole 140 is sleeved with an elastic member 143 for driving the low-pressure pole 140 to move in the rotational direction of the guiding leg 141 and the guiding groove 142.
  • the rotation direction of the low-voltage pole 140 is defined by the guiding leg 141 and the guiding groove 142, and the low-pressure pole 140 is moved by the elastic member 143 in the rotating direction of the guiding groove 142 to reach the clean low-voltage pole.
  • the effect of the terminal contact surface of 140 improves the stability of the electrical contact of the low voltage pole 140, thereby improving the stability of the electrical contact of the vehicle end electrical connector 1.
  • the elastic member 143 is disposed such that the low-voltage pole 140 maintains a certain telescopic elasticity after contacting the conductive terminals of the battery-end electrical connector, can improve the contact effect of the contact point, and enables the low-voltage pole 140 to withstand the vertical pressing force. That is, it can withstand the pressing force in the axial direction of the low-voltage pole 140 to avoid hard damage and improve the service life of the low-voltage pole 140.
  • the longitudinal direction of the guiding groove 142 forms an angle with the central axis of the low-voltage pole 140, and the angle is 13-17 degrees.
  • the included angle is 15 degrees.
  • the purpose of cleaning the terminal contact surface of the low-voltage pole 140 can be achieved by defining the direction of rotation of the low-voltage pole 140 by the included angle.
  • the low voltage pole 140 has an electrical contact end and a terminal.
  • the electrical contact end is located outside the low voltage mounting hole 121, and the terminal is located in the low voltage mounting hole 121.
  • the low voltage assembly 14 further includes a cable 144 having one end of the cable 144 interposed at the terminal of the low voltage pole 140.
  • the cable 144 located within the low voltage mounting hole 121 is spiral in shape. This ensures that the cable 144 is free to move in a fixed area and that no jamming occurs.
  • the number of the guiding legs 141 and the guiding groove 142 are several, and the plurality of guiding legs 141 are arranged along the circumferential direction of the low-voltage pole 140, and the plurality of guiding grooves 142 are arranged along the circumferential direction of the low-pressure mounting hole 121, and the plurality of guiding grooves
  • the 142 is disposed in one-to-one correspondence with the plurality of guiding legs 141.
  • the number of the guide legs 141 and the guide grooves 142 is three.
  • the number of the guiding legs 141 and the guiding grooves 142 may also be two, four or other values, and the guiding legs 141 are evenly spaced along the circumferential direction of the low-voltage poles 140.
  • a limiting slot 145 is defined in the sidewall of the mounting hole. One end of the limiting slot 145 is adjacent to and communicates with the guiding slot 142. The guiding leg 141 is latched in the limiting slot 145. In this way, by setting the limiting slot 145, the normal guiding leg 141 is limited to ensure that the guiding leg 141 is reciprocally rotated and moved back to the same fixed position, thereby improving the precision of each reciprocating rotation of the low-voltage pole 140. Sex.
  • the force transmitted along the contact-facing low-voltage pole 140 is generated due to the electrical connection, at which the force is initial
  • the state of the elastic member is compressed, and at the same time, the low-voltage pole 140 is moved in the direction of the force, and the guide leg 141 is disposed on the low-pressure pole 140, and the guide groove 142 is disposed on the side wall of the mounting hole corresponding to the guide leg 141.
  • the direction of the guiding groove 142 and the guiding leg 141 cooperate with the guiding groove 142 to guide and define the low-pressure pole 140 to move while rotating; on the other hand, when the force is cancelled, the elastic member is released, and is restored to During the initial state, the low-voltage pole 140 is driven to move in the opposite direction of the rotation direction of the guiding groove 142, thereby completing the reciprocating rotational movement, and the terminal contact surfaces of the low-voltage pole 140 are frictionally generated to reach the clean low-voltage pole 140.
  • the effect of the terminal contact surface improves the stability of the electrical contact of the low voltage pole 140.
  • the high voltage poles 130 may be disposed at two ends and respectively located at two ends of the mounting seat 12, and the low voltage poles 140 may be disposed in plurality and distributed between the two high voltage poles 130.
  • the low-voltage poles 140 are provided with three rows of upper, middle and lower rows and are distributed in the number of 7, 6, and 7.
  • the floating plate 11 is provided with a positioning post 112 , and the positioning post 112 extends out of the floating plate 11 and is spaced apart from the high-voltage pole 130 .
  • the positioning post 112 has a positioning end 1120 which is located outside the floating plate 11 and is located outside the electrical contact end of the high voltage pole 130 in the axial direction of the high voltage pole 130. In this way, when the vehicle end electrical connector 1 is in contact with the battery end electrical connector, it is first positioned with the corresponding position of the battery end electrical connector, and then the high voltage pole post 130 and the low voltage pole post 140 correspond to the battery end electrical connector.
  • the pole contact can prevent the high voltage pole 130 and the low voltage pole 140 of the vehicle end electrical connector 1 from being damaged due to inaccurate positioning when contacting the high voltage pole 130 and the low voltage pole 140 of the battery end electrical connector, and positioning
  • the post 112 also protects the plugged high voltage post 130 and low voltage post 140 from forces in the radial direction.
  • the positioning post 112 is fixed to the floating plate 11 , and the positioning end 1120 of the positioning post 112 is tapered. This facilitates the insertion of the positioning post 112 to the corresponding position of the battery end electrical connector.
  • a middle portion of the positioning post 112 is provided with a baffle (not shown) extending outward from the outer wall surface of the positioning post 112 along the radial direction of the positioning post 112.
  • a baffle (not shown) extending outward from the outer wall surface of the positioning post 112 along the radial direction of the positioning post 112.
  • the positioning posts 112 may be disposed at two ends, and are respectively installed at two ends of the mounting seat 12 and located outside the high voltage poles 130.

Abstract

A vehicle side electrical connector comprises a mounting seat (12), a high-voltage assembly (13), and a low-voltage assembly (14). The high-voltage assembly comprises high-voltage poles (130), flexible electrical connection members (131), and high-voltage plugs (132). The high-voltage poles penetrate through the mounting seat and each high-voltage pole is provided with an electrical contact end and a terminal. One end of each flexible electrical connection member is connected to the terminal of the corresponding high-voltage pole and the other end is electrically connected to the corresponding high-voltage plug. The low-voltage assembly comprises low-voltage poles (140). The low-voltage poles penetrate through the mounting seat, and the low-voltage poles and the high-voltage poles are disposed at intervals. The vehicle side electrical connector can effectively avoid electrical connection failures or burn-downs and other anomalies caused by connection looseness, and improves the stability of the electrical connection in the vehicle side electrical connector. The high-voltage plugs and the high-voltage poles are electrically connected in a floating manner by means of flexible electrical connection members, which can improve the stability the electrical connections between the high-voltage poles and the high-voltage plugs in the axial movement and the radial rotation, and can improve the safety and the electrical conduction effect of the electrical connector.

Description

车端电连接器Car end electrical connector
本申请要求申请日为2017年6月23日的中国专利申请CN 201710488958.3的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application CN 201710488958.3 on June 23, 2017. This application cites the entire text of the above-mentioned Chinese patent application.
技术领域Technical field
本发明涉及电动汽车领域,特别涉及一种车端电连接器。The present invention relates to the field of electric vehicles, and in particular to a vehicle end electrical connector.
背景技术Background technique
现有电动汽车的电池安装方式一般分为固定式和可换式,其中固定式的电池一般固定在汽车上,充电时直接以汽车作为充电对象。而可换式的电池一般采用活动安装的方式,电池可以随时取下,以进行更换或充电,在更换或充电完毕后,再安装到车体上。The battery installation methods of the existing electric vehicles are generally classified into fixed type and replaceable type, wherein the fixed type of battery is generally fixed on the automobile, and the vehicle is directly charged as the charging object during charging. The replaceable battery is generally installed in a movable manner, and the battery can be removed at any time for replacement or charging, and then installed on the vehicle body after replacement or charging.
现有可换式结构的电池一般是在车体的车身支架上设置相应的安装位,电池放入安装位后通过电池端电连接器与车体上的车端电连接器连接,再利用锁定装置进行固定。在该过程中,电池上的电池端电连接器的电极需要与车端电连接器上的电极接触,以保证电力输出。The battery of the existing replaceable structure is generally provided with a corresponding mounting position on the body bracket of the vehicle body. After the battery is placed in the mounting position, the battery end electrical connector is connected with the vehicle end electrical connector on the vehicle body, and then the locking is utilized. The device is fixed. In this process, the electrodes of the battery end electrical connector on the battery need to be in contact with the electrodes on the vehicle end electrical connector to ensure power output.
但是,目前传统的车端电连接器中的高低压线为固定出线,在接线端是刚性连接方式,由于环境、温度、车体震动等各种影响,有可能导致接触点断开,电连接不稳定,甚至造成电连接失效或烧毁等异常现象。However, the high and low voltage lines in the conventional vehicle end electrical connectors are fixed outlets, and the terminals are rigidly connected. Due to various influences such as environment, temperature, and vehicle body vibration, the contact points may be disconnected and the electrical connections may be made. Unstable, even causing abnormalities such as failure or burnout of electrical connections.
发明内容Summary of the invention
本发明要解决的技术问题是为了克服现有技术中传统的车端电连接器中的电连接不稳定,造成电连接失效或烧毁等缺陷,提供一种车端电连接器。The technical problem to be solved by the present invention is to provide a vehicle end electrical connector in order to overcome the defects of the electrical connection instability in the conventional vehicle end electrical connector in the prior art, resulting in failure or burnout of the electrical connection.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems by the following technical solutions:
一种车端电连接器,其特点在于,其包括:A vehicle end electrical connector is characterized in that it comprises:
安装座;Mounting seat
高压组件,所述高压组件包括:a high pressure assembly, the high pressure assembly comprising:
高压极柱,所述高压极柱穿设于所述安装座,所述高压极柱具有电接触端和接线端;a high voltage pole, the high voltage pole is disposed in the mounting seat, the high voltage pole has an electrical contact end and a terminal;
柔性电连接件,所述柔性电连接件的一端与所述高压极柱的所述接线端浮动电连接;a flexible electrical connector, one end of the flexible electrical connector is floatingly and electrically connected to the terminal of the high voltage pole;
高压插头,所述高压插头与所述柔性电连接件的另一端浮动电连接;a high voltage plug, the high voltage plug being electrically connected to the other end of the flexible electrical connector;
低压组件,所述低压组件包括低压极柱,所述低压极柱穿设于所述安装座,并与所述高压极柱间隔设置。a low voltage assembly, the low voltage assembly including a low voltage pole, the low voltage pole being disposed through the mount and spaced apart from the high voltage pole.
在本方案中,通过柔性电连接件使得高压极柱的两端均能实现浮动连接,有效避免连接松动造成电连接失效或烧毁等异常,提高了车端电连接器中电连接的稳定性。In the present solution, the floating connection is realized at both ends of the high-voltage pole through the flexible electrical connection member, thereby effectively avoiding abnormalities such as failure or burnout of the electrical connection caused by the loose connection, and improving the stability of the electrical connection in the electrical connector of the vehicle end.
另外,高压插头通过柔性电连接件与所述高压极柱浮动电连接,能够提高高压极柱与高压插件在轴向移动以及径向旋转时电连接的稳定性,从而能够提高电连接器的安全性和电传导效果。In addition, the high voltage plug is electrically connected to the high voltage pole by a flexible electrical connection, which can improve the stability of the electrical connection between the high voltage pole and the high voltage insert in the axial movement and the radial rotation, thereby improving the safety of the electrical connector. Sexual and electrical conduction effects.
较佳地,所述高压极柱的所述电接触端的端面上设有凹槽,所述凹槽沿所述高压极柱的轴向向内凹进,所述凹槽内嵌设有第一导电弹性件,所述第一导电弹性件凸出于所述电接触端的接触面。Preferably, the end surface of the electrical contact end of the high voltage pole is provided with a groove, the groove is recessed inward along the axial direction of the high voltage pole, and the groove is embedded with the first a conductive elastic member protruding from a contact surface of the electrical contact end.
在本方案中,高压极柱的电接触端设置凹槽,并在凹槽内设置第一导电弹性件,在受到电池端电连接器的挤压时,第一导电弹性件会产生弹性变形,在消除挤压力的同时,还能够保持良好接触,从而实现车端电连接器与电池端电连接器的高压浮动连接,适应车体震动情形下两者稳定的电连接。In the present solution, the electrical contact end of the high voltage pole is provided with a groove, and a first conductive elastic member is disposed in the groove, and the first conductive elastic member is elastically deformed when being pressed by the battery end electrical connector. While eliminating the pressing force, it can also maintain good contact, thereby realizing the high-voltage floating connection between the vehicle end electrical connector and the battery end electrical connector, and adapting to the stable electrical connection of the vehicle body under the vibration condition.
较佳地,所述凹槽为环形凹槽,所述环形凹槽的轴线与所述高压极柱的轴线重合;Preferably, the groove is an annular groove, and an axis of the annular groove coincides with an axis of the high voltage pole;
和/或,所述第一导电弹性件为导电簧;And/or, the first conductive elastic member is a conductive spring;
和/或,所述电接触端的接触面为平面。And/or, the contact surface of the electrical contact end is a flat surface.
在本方案中,电接触端的接触面为平面,能够保证车端电连接器与电池端电连接器的高压极柱电连接的接触面积,进而保证两者电连接的可靠性。In this solution, the contact surface of the electrical contact end is a plane, which can ensure the contact area of the electrical connection between the vehicle end electrical connector and the high voltage pole of the battery end electrical connector, thereby ensuring the reliability of the electrical connection between the two.
较佳地,所述高压极柱的所述接线端上设有接线槽,所述接线槽沿所述高压极柱的轴向向内凹进,所述柔性电连接件的一端压接于所述接线槽,并与所述接线槽的内壁之间压设有第二导电弹性件。Preferably, the terminal of the high voltage pole is provided with a connecting slot, the connecting slot is recessed inward along the axial direction of the high voltage pole, and one end of the flexible electrical connector is crimped A wiring slot is defined, and a second conductive elastic member is pressed between the wiring wall and the inner wall of the connecting groove.
在本方案中,采用上述结构形式,通过第二导电弹性件实现高压极柱与柔性电连接件之间的浮动连接,提高了高压极柱与柔性电连接件之间电连接的稳定性。In the present solution, the floating structure between the high voltage pole and the flexible electrical connector is realized by the second conductive elastic member, and the stability of the electrical connection between the high voltage pole and the flexible electrical connector is improved.
较佳地,所述柔性电连接件包括:Preferably, the flexible electrical connector comprises:
第一电连接头,所述第一电连接头的一端压接于所述接线槽,并与所述接线槽的内壁之间压设有所述第二导电弹性件;a first electrical connector, one end of the first electrical connector is crimped to the connecting slot, and the second conductive elastic member is pressed between the inner wall of the connecting slot;
柔性腔体,所述柔性腔体的一端压接或焊接于所述第一电连接头的另一端,且所述柔性腔体位于所述高压极柱和所述高压插头外,并由柔性导电材料制成;a flexible cavity, one end of the flexible cavity is crimped or soldered to the other end of the first electrical connector, and the flexible cavity is located outside the high voltage pole and the high voltage plug, and is made of flexible conductive Made of materials;
第二电连接头,所述第二电连接头的一端压接或焊接于所述柔性腔体的另一端,所 述第二电连接头的另一端与所述高压插头浮动电连接;a second electrical connector, one end of the second electrical connector is crimped or soldered to the other end of the flexible cavity, and the other end of the second electrical connector is floatingly and electrically connected to the high voltage plug;
弹簧,所述弹簧位于所述柔性腔体内,且所述弹簧的两端分别连接所述第一电连接头和所述第二电连接头。a spring, the spring is located in the flexible cavity, and two ends of the spring are respectively connected to the first electrical connector and the second electrical connector.
在本方案中,采用上述结构形式,柔性电连接件在使用时,柔性腔体可拉长或压缩以及径向扭转,可适应与结构连接之间轴向、径向等各个角度的相对位移变化,避免因相对位移的变化而导致电连接性能变差,大大提高了车端电连接器电连接的稳定性。In the present solution, according to the above structural form, when the flexible electrical connector is in use, the flexible cavity can be elongated or compressed and radially twisted, and can adapt to the relative displacement changes of the axial, radial and other angles between the structural connection and the structural connection. In order to avoid the deterioration of the electrical connection performance due to the change of the relative displacement, the stability of the electrical connection of the vehicle end electrical connector is greatly improved.
另外,所述柔性腔体压接或焊接于第一电连接头和第二电连接头,加强了柔性电连接件的结构连接强度,保证柔性电连接件的电连接稳定。In addition, the flexible cavity is crimped or welded to the first electrical connector and the second electrical connector, which enhances the structural connection strength of the flexible electrical connector and ensures stable electrical connection of the flexible electrical connector.
此外,弹簧能够有效加强柔性电连接件的结构强度,使得柔性腔体的两端在相对位移变化时也能够保证柔性电连接件的电连接效果。并且,弹簧具有导电功能,能够进一步提高第一电连接头和第二电连接头之间电连接的稳定性。In addition, the spring can effectively strengthen the structural strength of the flexible electrical connector, so that the two ends of the flexible cavity can ensure the electrical connection effect of the flexible electrical connector when the relative displacement changes. Moreover, the spring has a conductive function, which can further improve the stability of the electrical connection between the first electrical connector and the second electrical connector.
较佳地,所述柔性腔体为由多个柔性导电条围成类球形的弹性腔体;Preferably, the flexible cavity is an elastic cavity surrounded by a plurality of flexible conductive strips;
或者,所述柔性腔体为由网格状的柔性导电件围成类球形的弹性腔体;Alternatively, the flexible cavity is an elastic cavity surrounded by a grid-like flexible conductive member;
或者,所述柔性腔体为由金属导线交叉编制而成类球形或为金属导电带扩拉而成类球形的弹性腔体。Alternatively, the flexible cavity is a spherical cavity shaped by a cross-section of metal wires or a spherical cavity that is expanded by a metal conductive tape.
较佳地,所述高压插头包括插针,所述柔性电连接件的另一端通过连接插座与所述高压插头的所述插针浮动电连接。Preferably, the high voltage plug includes a pin, and the other end of the flexible electrical connector is floatingly and electrically connected to the pin of the high voltage plug through a connection socket.
在本方案中,柔性电连接件通过连接插座与高压插头浮动电连接,使得柔性电连接件与高压插头之间的电连接更加可靠和稳定。In the present solution, the flexible electrical connector is electrically connected to the high voltage plug through the connection socket, so that the electrical connection between the flexible electrical connector and the high voltage plug is more reliable and stable.
较佳地,所述连接插座的一端设有第一插孔,所述连接插座的另一端设有第二插孔,所述柔性电连接件的另一端压接于所述第一插孔内,所述插针浮动连接于所述第二插孔内。Preferably, one end of the connection socket is provided with a first insertion hole, and the other end of the connection socket is provided with a second insertion hole, and the other end of the flexible electrical connector is crimped into the first insertion hole The pin is floatingly connected in the second socket.
较佳地,所述插针的外壁面与所述连接插座的第二插孔的内壁面之间压设有第三导电弹性件,所述第三导电弹性件用于在所述插针与所述连接插座之间浮动时始终保持电连接。Preferably, a third conductive elastic member is press-fitted between the outer wall surface of the pin and the inner wall surface of the second insertion hole of the connection socket, and the third conductive elastic member is used for the pin The electrical connection is always maintained when the connection sockets float.
在本方案中,采用上述结构形式,通过第三导电弹性体实现高压插头的插针与连接插座之间的浮动连接,提高了高压插头的插针与连接插座之间电连接的稳定性。In the present embodiment, the floating structure between the pin of the high voltage plug and the connection socket is realized by the third conductive elastic body, and the stability of the electrical connection between the pin of the high voltage plug and the connection socket is improved.
较佳地,所述第三导电弹性件为导电簧;Preferably, the third conductive elastic member is a conductive spring;
和/或,所述插针的外壁面与所述连接插座的第二插孔的内壁面之间压设有多个所述第三导电弹性件,多个所述第三导电弹性件沿所述插针的轴向间隔设置。And/or a plurality of the third conductive elastic members are pressed between the outer wall surface of the pin and the inner wall surface of the second insertion hole of the connection socket, and the plurality of the third conductive elastic members are along The axial spacing of the pins is set.
较佳地,所述车端电连接器还包括绝缘套,所述绝缘套的一端连接于所述安装座, 所述绝缘套具有一空腔,所述柔性电连接件位于所述空腔内。Preferably, the vehicle end electrical connector further comprises an insulating sleeve, one end of the insulating sleeve is connected to the mounting seat, the insulating sleeve has a cavity, and the flexible electrical connector is located in the cavity.
在本方案中,采用上述结构形式,绝缘套对柔性电连接件起到防护作用,对柔性电连接件具有良好的绝缘、密封效果,提高了车端电连接器的安全性和稳定性。In the present solution, the above-mentioned structural form is adopted, the insulating sleeve plays a protective role on the flexible electrical connector, has good insulation and sealing effect on the flexible electrical connector, and improves the safety and stability of the vehicle end electrical connector.
较佳地,所述绝缘套的另一端连接有一固定套,所述连接插座穿设于所述固定套内。Preferably, the other end of the insulating sleeve is connected with a fixing sleeve, and the connecting socket is disposed in the fixing sleeve.
较佳地,所述安装座设有安装孔,所述低压极柱穿设于所述安装孔;Preferably, the mounting seat is provided with a mounting hole, and the low-voltage pole is inserted through the mounting hole;
所述低压组件还包括旋转自洁机构,所述旋转自洁机构包括:The low pressure assembly further includes a rotary self-cleaning mechanism, and the rotary self-cleaning mechanism includes:
导向脚,所述导向脚设于所述低压极柱的外壁面上,且沿所述低压极柱的径向方向外延伸;a guiding leg disposed on an outer wall surface of the low-voltage pole and extending outward in a radial direction of the low-voltage pole;
导向槽,所述导向槽设置于所述安装孔的侧壁,当所述导向脚移动至导向槽内时,所述导向脚滑设于所述导向槽,所述导向脚与所述导向槽配合用于限定所述低压极柱的旋转方向;a guiding groove, the guiding groove is disposed on a sidewall of the mounting hole, and when the guiding leg moves into the guiding groove, the guiding leg is slidably disposed on the guiding groove, the guiding leg and the guiding groove Cooperating for defining a direction of rotation of the low voltage pole;
所述低压极柱的外壁面套设有弹性部件,所述弹性部件用于带动所述低压极柱沿所述导向脚和所述导向槽设置的旋转方向移动。An outer wall surface of the low-voltage pole is sleeved with an elastic member for driving the low-voltage pole to move along a rotation direction of the guiding leg and the guiding groove.
在本方案中,通过导向脚与导向槽配合限定低压极柱的旋转方向,并通过弹性部件带动低压极柱沿导向槽设置的旋转方向移动,从而到达清洁低压极柱的端子接触面的效果,提高低压极柱的电接触的稳定性,进而提高车端电连接器的电接触的稳定性。In this solution, the rotation direction of the low-voltage pole is defined by the guiding leg and the guiding groove, and the elastic component drives the low-pressure pole to move along the rotating direction of the guiding groove, thereby achieving the effect of cleaning the terminal contact surface of the low-voltage pole. Improve the stability of the electrical contact of the low voltage pole, thereby improving the stability of the electrical contact of the vehicle end electrical connector.
较佳地,所述导向槽的长度方向与所述低压极柱的中心轴线形成一夹角,所述夹角为13-17度。Preferably, the length direction of the guiding groove forms an angle with the central axis of the low-voltage pole, and the angle is 13-17 degrees.
较佳地,所述低压极柱具有电接触端和接线端,所述电接触端位于所述安装孔外,所述接线端位于所述安装孔内;Preferably, the low voltage pole has an electrical contact end and a terminal, the electrical contact end is located outside the mounting hole, and the terminal is located in the mounting hole;
所述低压组件还包括线缆,所述线缆的一端插设于所述低压极柱的接线端。The low voltage assembly further includes a cable, and one end of the cable is inserted into a terminal of the low voltage pole.
较佳地,位于所述安装孔内的所述线缆的形状为螺旋形。Preferably, the cable located in the mounting hole has a spiral shape.
在本方案中,采用上述结构形式,能够保证线缆在固定区域内活动自如,并且不会出现卡设现象。In the present solution, the above structure is adopted, and the cable can be freely moved in the fixed area without jamming.
较佳地,所述车端电连接器还包括浮动板,所述浮动板上设有浮动板安装口,所述安装座固定于所述浮动板并贯穿于所述浮动板安装口。Preferably, the vehicle end electrical connector further includes a floating plate, and the floating plate is provided with a floating plate mounting opening, and the mounting seat is fixed to the floating plate and penetrates the floating plate mounting opening.
较佳地,所述浮动板上设有定位柱,所述定位柱延伸出所述浮动板并与所述高压极柱间隔设置,所述定位柱具有一定位端,所述定位端位于所述浮动板外,并在所述高压极柱的轴线方向上位于所述高压极柱的电接触端的外侧。Preferably, the floating plate is provided with a positioning post, the positioning post extends out of the floating plate and is spaced apart from the high-voltage pole, the positioning post has a positioning end, and the positioning end is located at the Outside the floating plate, and outside the electrical contact end of the high voltage pole in the axial direction of the high voltage pole.
在本方案中,定位柱的设置能够使得车端电连接器与电池端电连接器接触时其先与电池端电连接器的相应位置定位,之后高压极柱和低压极柱才与电池端电连接器上相对 应的极柱接触,能够避免车端电连接器的高压极柱和低压极柱与电池端电连接器的高压极柱和低压极柱接触时因定位不准确造成损伤,且定位柱还能保护插接后的高压极柱和低压极柱受到径向方向上的力的影响。In this solution, the positioning post is arranged such that when the vehicle end electrical connector is in contact with the battery end electrical connector, it is first positioned with the corresponding position of the battery end electrical connector, and then the high voltage pole and the low voltage pole are electrically connected to the battery terminal. The corresponding pole contact on the connector can prevent the high-voltage pole and the low-voltage pole of the vehicle end electrical connector from being damaged due to inaccurate positioning when contacting the high-voltage pole and the low-voltage pole of the battery-side electrical connector, and positioning The column also protects the high-voltage and low-pressure poles after insertion from the forces in the radial direction.
较佳地,所述定位柱固定于所述浮动板,且所述定位柱的定位端呈锥形,所述定位柱的中部设有挡板,所述挡板从所述定位柱的外壁面沿所述定位柱的径向向外延伸。Preferably, the positioning post is fixed to the floating plate, and the positioning end of the positioning post is tapered, and a middle portion of the positioning post is provided with a baffle, and the baffle is from an outer wall surface of the positioning post. Extending radially outward along the positioning post.
在本方案中,定位柱的另一端呈锥形,便于将定位柱插接于电池端电连接器相对应的位置,挡板的设置能够限定定位柱插接于电池端电连接器内的高度,当电池端电连接器受到晃动而挤压浮动板时,其会在移动一定距离后与挡板接触,从而对电池端电连接器形成硬性阻挡,防止浮动板受压过度。In this solution, the other end of the positioning post is tapered, so that the positioning post can be inserted into the corresponding position of the battery end electrical connector, and the baffle can be set to define the height at which the positioning post is inserted into the battery end electrical connector. When the battery end electrical connector is shaken to squeeze the floating plate, it will contact the baffle after moving a certain distance, thereby forming a hard block on the battery end electrical connector and preventing the floating plate from being over-stressed.
较佳地,所述车端电连接器还包括壳体,所述壳体用于安装于车身支架上,所述壳体具有容纳腔,所述浮动板浮动连接于所述壳体,且所述安装座的至少部分位于所述容纳腔内,所述柔性电连接件位于所述容纳腔内。Preferably, the vehicle end electrical connector further includes a housing for mounting on a vehicle body bracket, the housing having a receiving cavity, the floating plate being floatingly coupled to the housing, and At least a portion of the mount is located within the receiving cavity, and the flexible electrical connector is located within the receiving cavity.
较佳地,所述壳体包括浮动安装部和插件安装部,所述浮动安装部位于所述插件安装部的前端的外周缘,所述插件安装部形成有所述容纳腔,所述浮动板浮动连接于所述浮动安装部,所述高压插头连接于所述插件安装部并位于所述容纳腔外。Preferably, the housing includes a floating mounting portion and an insert mounting portion, the floating mounting portion is located at an outer circumference of a front end of the insert mounting portion, and the insert mounting portion is formed with the receiving chamber, the floating plate Floating connection to the floating mounting portion, the high voltage plug being connected to the insert mounting portion and located outside the receiving cavity.
较佳地,所述浮动板和所述浮动安装部通过导向件活动连接,所述导向件包括导向套和导向螺钉,所述导向套安装在所述浮动安装部上,所述导向螺钉穿过所述浮动板与所述导向套螺纹连接。Preferably, the floating plate and the floating mounting portion are movably connected by a guiding member, the guiding member comprises a guiding sleeve and a guiding screw, the guiding sleeve is mounted on the floating mounting portion, and the guiding screw passes through The floating plate is screwed to the guide sleeve.
较佳地,所述插件安装部中远离所述浮动安装部的一端的外壁面设有防护套,所述防护套的外壁面设有凸台;Preferably, a protective sleeve is disposed on an outer wall surface of the insert mounting portion that is away from one end of the floating mounting portion, and an outer wall surface of the protective sleeve is provided with a boss;
所述高压插头包括高压外壳,所述高压外壳的一端插设于所述防护套内,且所述高压外壳的外壁面旋转连接有锁扣,所述锁扣卡设于所述凸台。The high-voltage plug includes a high-pressure outer casing, and one end of the high-pressure outer casing is inserted into the protective sleeve, and an outer wall surface of the high-pressure outer casing is rotatably connected with a buckle, and the buckle is locked on the boss.
在本方案中,通过锁扣卡设于凸台,能够非常方便地、可靠地将高压插头固定于插件安装部的防护套上,也能够便捷地将高压插头从插件安装部的防护套上拆卸。In this solution, the high-voltage plug can be easily and reliably fixed to the protective sleeve of the insert mounting portion by the latching on the boss, and the high-voltage plug can be conveniently removed from the protective sleeve of the insert mounting portion. .
较佳地,所述高压外壳的一端的外壁面与所述防护套的内壁面之间密封连接。Preferably, an outer wall surface of one end of the high pressure outer casing is sealingly connected with an inner wall surface of the protective sleeve.
采用上述结构形式,可以在高压插头与插件安装部的防护套之间形成密封结构,从而避免外部积水进入插件安装部和高压插头的内部,提高高压插头的安全性。With the above structure, a sealing structure can be formed between the high voltage plug and the protective sleeve of the insert mounting portion, thereby preventing external water from entering the insert mounting portion and the inside of the high voltage plug, thereby improving the safety of the high voltage plug.
较佳地,所述壳体采用铝合金一体式压铸形成。Preferably, the housing is formed by integral die casting of aluminum alloy.
较佳地,所述浮动安装部上设有不位于同一直线上的至少三个连接孔,所述至少三个连接孔用于将所述浮动安装部安装于所述车身支架上。Preferably, the floating mounting portion is provided with at least three connecting holes not in the same straight line, and the at least three connecting holes are used for mounting the floating mounting portion on the body bracket.
在本方案中,在浮动安装部上设置不位于同一直线上的至少三个连接孔,能够保证 车端电连接器安装于车身支架上的稳定性和牢固性,从而保证在车辆行驶过程中车端电连接器与电池端电连接器电连接的稳定性。In the present solution, at least three connecting holes not located on the same straight line are disposed on the floating mounting portion, which can ensure the stability and firmness of the vehicle end electrical connector mounted on the vehicle body bracket, thereby ensuring the vehicle during the running of the vehicle. The stability of the electrical connection between the terminal electrical connector and the battery terminal electrical connector.
较佳地,所述浮动安装部中与所述浮动板相对设置的面上设有密封槽,所述密封槽内安装有密封条,所述浮动板与所述密封条接触。Preferably, a sealing groove is disposed on a surface of the floating mounting portion opposite to the floating plate, and a sealing strip is installed in the sealing groove, and the floating plate is in contact with the sealing strip.
在本方案中,在密封槽内安装密封条,可以在浮动板与浮动安装部之间形成密封结构,从而避免外部积水进入插件安装部内部,提高高压插头的安全性。In this solution, a sealing strip is installed in the sealing groove, and a sealing structure can be formed between the floating plate and the floating mounting portion, thereby preventing external water from entering the inside of the plug mounting portion and improving the safety of the high voltage plug.
较佳地,所述车端电连接器还包括密封圈,所述密封圈包覆于所述浮动安装部的外周壁和所述浮动板的整个外周壁。Preferably, the vehicle end electrical connector further includes a sealing ring covering the outer peripheral wall of the floating mounting portion and the entire outer peripheral wall of the floating plate.
在本方案中,密封圈的设置可以在车端电连接器与电池端电连接器安装后两者之间形成弹性密封,从而提高电池和电连接器的防水性能,并且能够在车体晃动时留出一定的活动量,提高车端电连接器与电池端电连接器电连接的稳定性,而且可在一定的压力下保持密封状态,从而提高密封效果。In the present solution, the sealing ring can be elastically sealed between the vehicle end electrical connector and the battery end electrical connector to improve the waterproof performance of the battery and the electrical connector, and can be used when the vehicle body is shaken. A certain amount of activity is set aside to improve the stability of the electrical connection between the electrical connector of the vehicle end and the electrical connector of the battery end, and the sealing state can be maintained under a certain pressure, thereby improving the sealing effect.
较佳地,所述密封圈包括:Preferably, the sealing ring comprises:
带状环形圈体,所述带状环形圈体包覆于所述浮动安装部的外周壁和所述浮动板的整个外周壁;a strip-shaped annular ring body, the strip-shaped annular ring body covering the outer peripheral wall of the floating mounting portion and the entire outer peripheral wall of the floating plate;
第一卡合部,所述第一卡合部设置于所述带状环形圈体中与所述浮动安装部连接的一端的内壁面,且所述第一卡合部连接于所述浮动安装部中背离所述浮动板的一面;a first engaging portion, the first engaging portion is disposed on an inner wall surface of one end of the strip-shaped annular ring body connected to the floating mounting portion, and the first engaging portion is connected to the floating installation a side of the portion that faces away from the floating plate;
第二卡合部,所述第二卡合部设置于所述带状环形圈体中与所述浮动板连接的一端的内壁面,且所述第二卡合部连接于所述浮动板中背离所述浮动安装部的一面。a second engaging portion, the second engaging portion is disposed on an inner wall surface of one end of the strip-shaped annular ring body connected to the floating plate, and the second engaging portion is connected to the floating plate Leaving away from one side of the floating mounting portion.
在本方案中,密封圈通过环抱式将浮动安装部和浮动板同时包裹在里面,防水效果更佳。In this solution, the sealing ring encloses the floating mounting portion and the floating plate at the same time by the embracing type, and the waterproof effect is better.
另外,通过第一卡合部和第二卡合部分别固定连接浮动安装部和浮动板,有效提高了密封圈与浮动安装部、浮动板之间结构连接的稳定性,防止密封圈脱落,且密封性良好,防水效果明显。In addition, the first engaging portion and the second engaging portion are respectively fixedly connected to the floating mounting portion and the floating plate, thereby effectively improving the stability of the structural connection between the sealing ring and the floating mounting portion and the floating plate, and preventing the sealing ring from falling off, and The sealing is good and the waterproof effect is obvious.
较佳地,所述第一卡合部中与所述浮动安装部连接的一面设有第一卡止部,所述浮动安装部中背离所述浮动板的一面设有第一卡槽,所述第一卡止部卡设于所述第一卡槽。Preferably, a first locking portion is disposed on a side of the first engaging portion that is connected to the floating mounting portion, and a first card slot is disposed on a side of the floating mounting portion facing away from the floating plate. The first locking portion is latched in the first card slot.
在本方案中,第一卡止部卡设于第一卡槽,能够进一步加强密封圈与浮动安装部之间的连接强度,有效提高了密封圈和浮动安装部在连接和使用的稳定性。In the present solution, the first locking portion is locked in the first card slot, which can further strengthen the connection strength between the sealing ring and the floating mounting portion, thereby effectively improving the stability of the connection and use of the sealing ring and the floating mounting portion.
较佳地,所述第二卡合部中与所述浮动板连接的一面设有第二卡止部,所述浮动板中背离所述浮动安装部的一面设有第二卡槽,所述第二卡止部卡设于所述第二卡槽。Preferably, a side of the second engaging portion that is connected to the floating plate is provided with a second locking portion, and a side of the floating plate that faces away from the floating mounting portion is provided with a second card slot, The second locking portion is latched in the second card slot.
在本方案中,第二卡止部卡设于第二卡槽,能够进一步加强密封圈与浮动板之间的 连接强度,有效提高了密封圈和浮动板在连接和使用的稳定性。In this solution, the second locking portion is locked in the second card slot, which can further strengthen the connection strength between the sealing ring and the floating plate, and effectively improve the stability of the sealing ring and the floating plate during connection and use.
较佳地,所述第一卡止部、第二卡止部为凸点、凸环或凸条。Preferably, the first locking portion and the second locking portion are bumps, convex rings or ridges.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。Based on the common knowledge in the art, the above various preferred conditions can be arbitrarily combined to obtain preferred embodiments of the present invention.
本发明的积极进步效果在于:The positive effects of the present invention are:
本发明通过柔性电连接件使得高压极柱的两端均能实现浮动连接,有效避免连接松动造成电连接失效或烧毁等异常,提高了车端电连接器中电连接的稳定性。另外,高压插头通过柔性电连接件与所述高压极柱浮动电连接,能够提高高压极柱与高压插件在轴向移动以及径向旋转时电连接的稳定性,从而能够提高电连接器的安全性和电传导效果。The invention realizes the floating connection at both ends of the high-voltage pole by the flexible electrical connection member, effectively avoids the abnormality such as the failure or the burn-out of the electrical connection caused by the loose connection, and improves the stability of the electrical connection in the electrical connector of the vehicle end. In addition, the high voltage plug is electrically connected to the high voltage pole by a flexible electrical connection, which can improve the stability of the electrical connection between the high voltage pole and the high voltage insert in the axial movement and the radial rotation, thereby improving the safety of the electrical connector. Sexual and electrical conduction effects.
附图说明DRAWINGS
图1为本发明较佳实施例的车端电连接器的一位置状态的结构示意图。1 is a schematic structural view of a positional state of a vehicle end electrical connector according to a preferred embodiment of the present invention.
图2为本发明较佳实施例的车端电连接器的另一位置状态的结构示意图。2 is a schematic structural view of another position state of a vehicle end electrical connector according to a preferred embodiment of the present invention.
图3为本发明较佳实施例的车端电连接器的主视结构示意图。3 is a front view showing the structure of a vehicle end electrical connector according to a preferred embodiment of the present invention.
图4为图3中沿A-A部分的剖视结构示意图。Figure 4 is a cross-sectional structural view taken along line A-A of Figure 3;
图5为图3中沿B-B部分的剖视结构示意图。Figure 5 is a cross-sectional view showing the structure taken along line B-B of Figure 3;
图6为本发明较佳实施例的车端电连接器的高压插头的结构示意图。6 is a schematic structural view of a high voltage plug of a vehicle end electrical connector according to a preferred embodiment of the present invention.
图7为本发明较佳实施例的车端电连接器的柔性电连接件部分的结构示意图。7 is a schematic structural view of a portion of a flexible electrical connector of a vehicle end electrical connector in accordance with a preferred embodiment of the present invention.
图8为本发明较佳实施例的车端电连接器的低压组件的部分结构示意图。FIG. 8 is a partial structural schematic view of a low voltage component of a vehicle end electrical connector according to a preferred embodiment of the present invention.
图9为本发明较佳实施例的车端电连接器的低压极柱的结构示意图。FIG. 9 is a schematic structural view of a low voltage pole of a vehicle end electrical connector according to a preferred embodiment of the present invention.
附图标记说明:Description of the reference signs:
车端电连接器:1;壳体:10;浮动安装部:100;连接孔:1000;密封槽:1001;密封条:1002;第一卡槽:1003;插件安装部:101;防护套:1010;凸台:1011;容纳腔:102;浮动板:11;第二卡槽:110;浮动板安装口:111;定位柱:112;定位端:1120;安装座:12;高压安装孔:120;低压安装孔:121;高压组件:13;高压极柱:130;凹槽:1300;接线槽:1301;柔性电连接件:131;第一电连接头:1310;柔性腔体:1311;第二电连接头:1312;弹簧:1313;高压插头:132;高压外壳:1320;绝缘体:1321;插针:1322;锁扣:1323;连接插座:133;第一插孔:1330;第二插孔:1331;第二导电弹性件:134;第三导电弹性件:135;第四导电弹性件:136;绝缘套:137;空腔:1370;固定套:138;低压组件:14;低压极柱:140;导向脚:141;导向槽:142;弹性部件:143;线缆:144;限位槽:145;导向件:15;导向套:150;导向螺钉:151;密 封圈:16;带状环形圈体:160;第一卡合部:161;第二卡合部:162;第一卡止部:163;第二卡止部:164Car end electrical connector: 1; housing: 10; floating mounting: 100; connecting hole: 1000; sealing groove: 1001; sealing strip: 1002; first card slot: 1003; plug mounting portion: 101; protective cover: 1010; boss: 1011; receiving cavity: 102; floating plate: 11; second card slot: 110; floating plate mounting port: 111; positioning column: 112; positioning end: 1120; mounting seat: 12; high-pressure mounting hole: 120; low pressure mounting hole: 121; high voltage component: 13; high voltage pole: 130; groove: 1300; wiring slot: 1301; flexible electrical connector: 131; first electrical connector: 1310; flexible cavity: 1311; Second electrical connector: 1312; spring: 1313; high voltage plug: 132; high voltage housing: 1320; insulator: 1321; pin: 1322; latch: 1323; connecting socket: 133; first jack: 1330; Jack: 1331; second conductive elastic member: 134; third conductive elastic member: 135; fourth conductive elastic member: 136; insulating sleeve: 137; cavity: 1370; fixed sleeve: 138; low pressure component: 14; Pole: 140; guide foot: 141; guide groove: 142; elastic member: 143; cable: 144; Positioning groove: 145; guiding member: 15; guiding sleeve: 150; guiding screw: 151; sealing ring: 16; strip-shaped annular ring body: 160; first engaging portion: 161; second engaging portion: 162; One card stop: 163; second card stop: 164
具体实施方式Detailed ways
下面举个较佳实施例,并结合附图来更清楚完整地说明本发明。The invention will be described more clearly and fully hereinafter with reference to the accompanying drawings.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship of the "inside", "outside", "outside" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present invention and simplifying the description, and does not indicate or imply the indicated device or The elements must have a particular orientation, are constructed and operated in a particular orientation and are therefore not to be construed as limiting.
图1-3示出了一种车端电连接器1的结构示意图。该车端电连接器1包括壳体10、浮动板11、安装座12、高压组件13和低压组件14。壳体10用于安装于车身支架上,且所述壳体10采用铝合金一体式压铸形成。所述壳体10包括浮动安装部100和插件安装部101,插件安装部101形成有容纳腔102,浮动安装部100位于插件安装部101的前端的外周缘。1-3 show a schematic structural view of a vehicle end electrical connector 1. The vehicle end electrical connector 1 includes a housing 10, a floating plate 11, a mount 12, a high voltage assembly 13 and a low pressure assembly 14. The housing 10 is for mounting on a body bracket, and the housing 10 is formed by die-casting of an aluminum alloy. The housing 10 includes a floating mounting portion 100 and a card mounting portion 101. The card mounting portion 101 is formed with a receiving cavity 102, and the floating mounting portion 100 is located at an outer periphery of the front end of the card mounting portion 101.
所述浮动安装部100上设有不位于同一直线上的至少三个连接孔1000,所述至少三个连接孔1000用于将浮动安装部100安装于所述车身支架上。这样能够保证车端电连接器1安装于车身支架上的稳定性和牢固性,从而保证在车辆行驶过程中车端电连接器1与电池端电连接器电连接的稳定性。在本实施例中,如图2所示,浮动安装部100上设有四个连接孔1000,其中,浮动安装部100的两端分别设有两个连接孔1000。The floating mounting portion 100 is provided with at least three connecting holes 1000 not in the same straight line, and the at least three connecting holes 1000 are used for mounting the floating mounting portion 100 on the body bracket. This can ensure the stability and firmness of the vehicle end electrical connector 1 on the vehicle body bracket, thereby ensuring the stability of the electrical connection between the vehicle end electrical connector 1 and the battery terminal electrical connector during the running of the vehicle. In this embodiment, as shown in FIG. 2, the floating mounting portion 100 is provided with four connecting holes 1000, wherein two ends of the floating mounting portion 100 are respectively provided with two connecting holes 1000.
结合图3和5予以理解,所述浮动板11浮动连接于所述浮动安装部100。浮动板11和浮动安装部100通过导向件15活动连接。导向件15包括导向套150和导向螺钉151,导向套150安装在浮动安装部100上,导向螺钉151穿过所述浮动板11与导向套150螺纹连接。在本实施例中,可以设置四个导向件15,浮动安装部100的两端分别设置两个导向件15。3 and 5, the floating plate 11 is floatingly connected to the floating mounting portion 100. The floating plate 11 and the floating mounting portion 100 are movably connected by the guide 15. The guide member 15 includes a guide sleeve 150 and a guide screw 151 mounted on the floating mounting portion 100, and the guide screw 151 is screwed through the floating plate 11 to the guide sleeve 150. In this embodiment, four guiding members 15 may be disposed, and two guiding members 15 are respectively disposed at two ends of the floating mounting portion 100.
如图4所示,所述浮动安装部100中与所述浮动板11相对设置的面上设有密封槽1001,所述密封槽1001内安装有密封条1002,浮动板11与密封条1002接触。这样可以在浮动板11与浮动安装部100之间形成密封结构,从而避免外部积水进入插件安装部101内部,提高高压插头132的安全性。As shown in FIG. 4, a sealing groove 1001 is disposed on a surface of the floating mounting portion 100 opposite to the floating plate 11, and a sealing strip 1002 is mounted in the sealing groove 1001. The floating plate 11 is in contact with the sealing strip 1002. . This can form a sealing structure between the floating plate 11 and the floating mounting portion 100, thereby preventing external water from entering the inside of the insert mounting portion 101, and improving the safety of the high voltage plug 132.
所述车端电连接器1还包括密封圈16,所述密封圈16包覆于浮动安装部100的外周壁和浮动板11的整个外周壁。这样可以在车端电连接器1与电池端电连接器安装后两 者之间形成弹性密封,从而提高电池和电连接器的防水性能,并且能够在车体晃动时留出一定的活动量,提高车端电连接器1与电池端电连接器电连接的稳定性,而且可在一定的压力下保持密封状态,从而提高密封效果。优选地,密封圈16包覆于浮动安装部100的整个外周壁和浮动板11的整个外周壁。The vehicle end electrical connector 1 further includes a seal ring 16 that covers the outer peripheral wall of the floating mounting portion 100 and the entire outer peripheral wall of the floating plate 11. This can form an elastic seal between the vehicle end electrical connector 1 and the battery end electrical connector, thereby improving the waterproof performance of the battery and the electrical connector, and allowing a certain amount of activity when the vehicle body is shaken. The stability of the electrical connection between the vehicle end electrical connector 1 and the battery end electrical connector is improved, and the sealing state can be maintained under a certain pressure, thereby improving the sealing effect. Preferably, the seal ring 16 covers the entire outer peripheral wall of the floating mounting portion 100 and the entire outer peripheral wall of the floating plate 11.
其中,所述密封圈16包括带状环形圈体160、第一卡合部161和第二卡合部162。带状环形圈体160包覆于浮动安装部100的外周壁和浮动板11的整个外周壁。第一卡合部161设置于带状环形圈体160中与浮动安装部100连接的一端的内壁面,且第一卡合部161连接于浮动安装部100中背离浮动板11的一面。第二卡合部162设置于带状环形圈体160中与浮动板11连接的一端的内壁面,且第二卡合部162连接于浮动板11中背离所述浮动安装部100的一面。密封圈16通过环抱式将浮动安装部100和浮动板11同时包裹在里面,防水效果更佳。通过第一卡合部161和第二卡合部162分别固定连接浮动安装部100和浮动板11,有效提高了密封圈16与浮动安装部100、浮动板11之间结构连接的稳定性,防止密封圈16脱落,且密封性良好,防水效果明显。The sealing ring 16 includes a strip-shaped annular ring body 160 , a first engaging portion 161 and a second engaging portion 162 . The band-shaped annular ring body 160 covers the outer peripheral wall of the floating mounting portion 100 and the entire outer peripheral wall of the floating plate 11. The first engaging portion 161 is disposed on an inner wall surface of one end of the band-shaped annular ring body 160 that is connected to the floating mounting portion 100, and the first engaging portion 161 is coupled to a side of the floating mounting portion 100 that faces away from the floating plate 11. The second engaging portion 162 is disposed on an inner wall surface of one end of the strip-shaped annular ring body 160 that is connected to the floating plate 11 , and the second engaging portion 162 is coupled to a side of the floating plate 11 that faces away from the floating mounting portion 100 . The sealing ring 16 encloses the floating mounting portion 100 and the floating plate 11 at the same time by an embracing type, and the waterproof effect is better. The first mounting portion 161 and the second engaging portion 162 are respectively fixedly connected to the floating mounting portion 100 and the floating plate 11, thereby effectively improving the stability of the structural connection between the sealing ring 16 and the floating mounting portion 100 and the floating plate 11, and preventing The sealing ring 16 is detached, and the sealing property is good, and the waterproof effect is obvious.
另外,所述第一卡合部161中与所述浮动安装部100连接的一面设有第一卡止部163,所述浮动安装部100中背离所述浮动板11的一面设有第一卡槽1003,第一卡止部163卡设于第一卡槽1003。所述第二卡合部162中与浮动板11连接的一面设有第二卡止部164,浮动板11中背离浮动安装部100的一面设有第二卡槽110,第二卡止部164卡设于第二卡槽110。这样能够进一步加强密封圈16与浮动安装部100之间以及密封圈16与浮动板11之间的连接强度,有效提高了密封圈16和浮动安装部100在连接和使用的稳定性。In addition, a first locking portion 163 is disposed on a side of the first engaging portion 161 that is connected to the floating mounting portion 100, and a first card is disposed on a side of the floating mounting portion 100 that faces away from the floating panel 11. In the slot 1003 , the first locking portion 163 is engaged with the first card slot 1003 . A second locking portion 164 is disposed on a surface of the second engaging portion 162 that is connected to the floating plate 11. The second locking portion 164 is disposed on a side of the floating plate 11 facing away from the floating mounting portion 100. The second locking portion 164 is disposed. The card is disposed in the second card slot 110. This can further strengthen the connection strength between the seal ring 16 and the floating mounting portion 100 and between the seal ring 16 and the floating plate 11, effectively improving the stability of the connection and use of the seal ring 16 and the floating mounting portion 100.
优选地,所述第一卡止部163、第二卡止部164为凸点、凸环或凸条。进一步优选地,所述第一卡止部163和第二卡止部164均为T型卡止部。Preferably, the first locking portion 163 and the second locking portion 164 are bumps, convex rings or ridges. Further preferably, the first locking portion 163 and the second locking portion 164 are both T-shaped locking portions.
如图4所示,所述浮动板11上设有浮动板安装口111,所述安装座12固定于所述浮动板11并贯穿于所述浮动板安装口111。且所述安装座12的至少部分位于壳体10的容纳腔102内。所述安装座12上设有高压安装孔120。As shown in FIG. 4 , the floating plate 11 is provided with a floating plate mounting opening 111 , and the mounting seat 12 is fixed to the floating plate 11 and penetrates the floating plate mounting opening 111 . And at least part of the mount 12 is located within the receiving cavity 102 of the housing 10. The mounting seat 12 is provided with a high voltage mounting hole 120.
所述高压组件13包括高压极柱130、柔性电连接件131和高压插头132。所述高压极柱130贯穿于所述高压安装孔120,并沿高压安装孔120的轴向滑设于所述高压安装孔120。高压极柱130的外壁面套设有弹性部件(图中未示出),弹性部件位于所述高压安装孔120内。且所述弹性部件的一端抵靠于高压安装孔120,所述弹性部件的另一端抵靠于高压极柱130。The high voltage assembly 13 includes a high voltage pole 130, a flexible electrical connector 131, and a high voltage plug 132. The high-voltage pole 130 is inserted through the high-pressure mounting hole 120 and is slidably disposed in the high-pressure mounting hole 120 along the axial direction of the high-pressure mounting hole 120. The outer wall surface of the high voltage pole 130 is sleeved with an elastic member (not shown) in which the elastic member is located. And one end of the elastic member abuts against the high-pressure mounting hole 120, and the other end of the elastic member abuts against the high-voltage pole 130.
高压极柱130的外壁面套设有弹性部件,高压极柱130与电池端电连接器的导电端子接触后保持一定的伸缩弹性,能够提高接触点的接触效果,并且使得高压极柱130能 够承受垂直方向的挤压力,即能够承受沿高压极柱130的轴向上的挤压力,避免受到硬性损伤,提高高压极柱130的使用寿命。The outer wall surface of the high voltage pole 130 is sleeved with an elastic member, and the high voltage pole 130 maintains a certain elasticity and elasticity after contacting the conductive terminals of the battery end electrical connector, thereby improving the contact effect of the contact point and enabling the high voltage pole 130 to withstand The pressing force in the vertical direction, that is, the pressing force in the axial direction of the high-voltage pole 130, can be prevented from being hard damaged, and the service life of the high-voltage pole 130 can be improved.
所述高压极柱130具有电接触端和接线端。柔性电连接件131位于所述容纳腔102内。所述柔性电连接件131的一端与所述高压极柱130的接线端浮动电连接。所述柔性电连接件131的另一端与高压插头132浮动电连接。通过柔性电连接件131使得高压极柱130的两端均能实现浮动连接,有效避免连接松动造成电连接失效或烧毁等异常,提高了车端电连接器1中电连接的稳定性。高压插头132通过柔性电连接件131与高压极柱130浮动电连接,能够提高高压极柱130与高压插件在轴向移动以及径向旋转时电连接的稳定性,从而能够提高电连接器的安全性和电传导效果。The high voltage pole 130 has an electrical contact end and a terminal. A flexible electrical connector 131 is located within the receiving cavity 102. One end of the flexible electrical connector 131 is floatingly and electrically connected to the terminal of the high voltage pole 130. The other end of the flexible electrical connector 131 is floatingly and electrically connected to the high voltage plug 132. The flexible electrical connection member 131 enables the two ends of the high voltage pole 130 to achieve a floating connection, thereby effectively avoiding abnormalities such as failure or burnout of the electrical connection, and improving the stability of the electrical connection in the vehicle end electrical connector 1. The high voltage plug 132 is floatingly and electrically connected to the high voltage pole 130 through the flexible electrical connector 131, which can improve the stability of the electrical connection of the high voltage pole 130 and the high voltage insert in the axial movement and the radial rotation, thereby improving the safety of the electrical connector. Sexual and electrical conduction effects.
另外,所述高压极柱130的电接触端的端面上设有凹槽1300,凹槽1300沿所述高压极柱130的轴向向内凹进。所述凹槽1300内嵌设有第一导电弹性件(图中未示出),所述第一导电弹性件凸出于电接触端的接触面。在受到电池端电连接器的挤压时,第一导电弹性件会产生弹性变形,在消除挤压力的同时,还能够保持良好接触,从而实现车端电连接器1与电池端电连接器的高压浮动连接,适应车体震动情形下两者稳定的电连接。In addition, a recess 1300 is formed on an end surface of the electrical contact end of the high voltage pole 130, and the recess 1300 is recessed inward along the axial direction of the high voltage pole 130. A first conductive elastic member (not shown) is embedded in the recess 1300, and the first conductive elastic member protrudes from a contact surface of the electrical contact end. When pressed by the battery end electrical connector, the first conductive elastic member is elastically deformed, and the contact force is eliminated, and good contact is maintained, thereby realizing the vehicle end electrical connector 1 and the battery end electrical connector. The high-voltage floating connection adapts to the stable electrical connection between the two in the case of vehicle body vibration.
优选地,所述凹槽1300为环形凹槽,所述环形凹槽的轴线与述高压极柱130的轴线重合。第一导电弹性件为导电簧。进一步优选地,所述高压极柱130的电接触端的接触面为平面。这样能够保证车端电连接器1与电池端电连接器的高压极柱130电连接的接触面积,进而保证两者电连接的可靠性。Preferably, the groove 1300 is an annular groove whose axis coincides with the axis of the high voltage pole 130. The first conductive elastic member is a conductive spring. Further preferably, the contact surface of the electrical contact end of the high voltage pole 130 is planar. In this way, the contact area of the electrical connection between the vehicle end electrical connector 1 and the high voltage pole 130 of the battery end electrical connector can be ensured, thereby ensuring the reliability of the electrical connection between the two.
此外,所述高压极柱130的所述接线端上设有接线槽1301,所述接线槽1301沿所述高压极柱130的轴向向内凹进。柔性电连接件131的一端压接于接线槽1301,并与接线槽1301的内壁之间压设有第二导电弹性件134。通过第二导电弹性件134实现高压极柱130与柔性电连接件131之间的浮动连接,提高了高压极柱130与柔性电连接件131之间电连接的稳定性。In addition, the terminal of the high voltage pole 130 is provided with a connecting slot 1301, and the connecting slot 1301 is recessed inward along the axial direction of the high voltage pole 130. One end of the flexible electrical connector 131 is crimped to the connecting slot 1301 , and a second conductive elastic member 134 is pressed between the inner wall of the connecting slot 1301 . The floating connection between the high voltage pole 130 and the flexible electrical connector 131 is achieved by the second conductive elastic member 134, which improves the stability of the electrical connection between the high voltage pole 130 and the flexible electrical connector 131.
结合图7予以理解,所述柔性电连接件131包括第一电连接头1310、柔性腔体1311、第二电连接头1312和弹簧1313。第一电连接头1310的一端压接于高压极柱130的接线槽1301,并与接线槽1301的内壁之间压设有所述第二导电弹性件134。在本实施例中,第二导电弹性件134为导电簧,且第二导电弹性件134可以设置两个,两个第二导电弹性件134沿第一电连接头1310的长度方向间隔设置。As understood with reference to FIG. 7, the flexible electrical connector 131 includes a first electrical connector 1310, a flexible cavity 1311, a second electrical connector 1312, and a spring 1313. One end of the first electrical connector 1310 is crimped to the connecting slot 1301 of the high voltage pole 130, and the second conductive elastic member 134 is press-fitted between the inner wall of the connecting slot 1301. In this embodiment, the second conductive elastic member 134 is a conductive spring, and the second conductive elastic member 134 may be disposed at two. The two second conductive elastic members 134 are spaced apart along the length direction of the first electrical connector 1310.
另外,柔性腔体1311的一端压接或焊接于第一电连接头1310的另一端。且柔性腔体1311位于所述高压极柱130和所述高压插头132外,并由柔性导电材料制成。优选地,所述柔性腔体1311为由多个柔性导电条围成类球形的弹性腔体;或者,所述柔性腔 体1311为由网格状的柔性导电件围成类球形的弹性腔体;或者,所述柔性腔体1311为由金属导线交叉编制而成类球形或为金属导电带扩拉而成类球形的弹性腔体。In addition, one end of the flexible cavity 1311 is crimped or soldered to the other end of the first electrical connector 1310. And a flexible cavity 1311 is located outside the high voltage pole 130 and the high voltage plug 132 and is made of a flexible conductive material. Preferably, the flexible cavity 1311 is an elastic cavity surrounded by a plurality of flexible conductive strips; or the flexible cavity 1311 is an elastic cavity surrounded by a mesh-shaped flexible conductive member. Alternatively, the flexible cavity 1311 is a spherical cavity which is formed by a cross-section of metal wires or is expanded into a spherical shape by a metal conductive tape.
所述第二电连接头1312的一端压接或焊接于柔性腔体1311的另一端,所述第二电连接头1312的另一端与所述高压插头132浮动电连接。所述弹簧1313位于所述柔性腔体1311内,且所述弹簧1313的两端分别连接第一电连接头1310和第二电连接头1312。柔性电连接件131在使用时,柔性腔体1311可拉长或压缩以及径向扭转,可适应与结构连接之间轴向、径向等各个角度的相对位移变化,避免因相对位移的变化而导致电连接性能变差,大大提高了车端电连接器1电连接的稳定性。One end of the second electrical connector 1312 is crimped or soldered to the other end of the flexible cavity 1311 , and the other end of the second electrical connector 1312 is floatingly and electrically connected to the high voltage plug 132 . The spring 1313 is located in the flexible cavity 1311 , and the two ends of the spring 1313 are respectively connected to the first electrical connector 1310 and the second electrical connector 1312 . When the flexible electrical connector 131 is in use, the flexible cavity 1311 can be elongated or compressed and radially twisted, and can accommodate relative displacement changes at various angles, such as axial, radial, and the like, to avoid changes in relative displacement. The electrical connection performance is deteriorated, and the stability of the electrical connection of the vehicle end electrical connector 1 is greatly improved.
所述柔性腔体1311压接或焊接于第一电连接头1310和第二电连接头1312,加强了柔性电连接件131的结构连接强度,保证柔性电连接件131的电连接稳定。弹簧1313能够有效加强柔性电连接件131的结构强度,使得柔性腔体1311的两端在相对位移变化时也能够保证柔性电连接件131的电连接效果。并且,弹簧1313具有导电功能,能够进一步提高第一电连接头1310和第二电连接头1312之间电连接的稳定性。The flexible cavity 1311 is crimped or soldered to the first electrical connector 1310 and the second electrical connector 1312 to enhance the structural connection strength of the flexible electrical connector 131 and ensure stable electrical connection of the flexible electrical connector 131. The spring 1313 can effectively strengthen the structural strength of the flexible electrical connector 131, so that the two ends of the flexible cavity 1311 can also ensure the electrical connection effect of the flexible electrical connector 131 when the relative displacement changes. Moreover, the spring 1313 has a conductive function, which can further improve the stability of the electrical connection between the first electrical connector 1310 and the second electrical connector 1312.
结合图4和6予以理解,高压插头132连接于插件安装部101并位于容纳腔102外。所述插件安装部101中远离所述浮动安装部100的一端的外壁面设有防护套1010,所述防护套1010的外壁面设有凸台1011。4 and 6, the high voltage plug 132 is coupled to the insert mounting portion 101 and located outside of the receiving chamber 102. A protective cover 1010 is disposed on an outer wall surface of the insert mounting portion 101 away from the one end of the floating mounting portion 100. The outer wall surface of the protective cover 1010 is provided with a boss 1011.
所述高压插头132包括高压外壳1320、绝缘体1321、插针1322。所述绝缘体1321穿设并固定于高压壳体的内部。插针1322穿设并固定于绝缘体1321的内部。The high voltage plug 132 includes a high voltage housing 1320, an insulator 1321, and a pin 1322. The insulator 1321 is bored and fixed to the inside of the high voltage housing. The pin 1322 is bored and fixed to the inside of the insulator 1321.
高压外壳1320的一端插设于所述防护套1010内,且高压外壳1320的外壁面旋转连接有锁扣1323,锁扣1323卡设于所述凸台1011。通过锁扣1323卡设于凸台1011,能够非常方便地、可靠地将高压插头132固定于插件安装部101的防护套1010上,也能够便捷地将高压插头132从插件安装部101的防护套1010上拆卸。One end of the high-pressure housing 1320 is inserted into the protective cover 1010 , and the outer wall surface of the high-pressure housing 1320 is rotatably connected with a latch 1323 , and the latch 1323 is latched on the boss 1011 . The latch 1323 is locked to the boss 1011, so that the high voltage plug 132 can be fixed to the protective cover 1010 of the plug mounting portion 101 very conveniently and reliably, and the high voltage plug 132 can be conveniently removed from the protective sleeve of the plug mounting portion 101. Disassembled on the 1010.
另外,所述高压外壳1320的一端的外壁面与防护套1010的内壁面之间密封连接。这样可以在高压插头132与插件安装部101的防护套1010之间形成密封结构,从而避免外部积水进入插件安装部101和高压插头132的内部,提高高压插头132的安全性。In addition, an outer wall surface of one end of the high pressure outer casing 1320 is sealingly connected with an inner wall surface of the protective cover 1010. This can form a sealing structure between the high voltage plug 132 and the protective cover 1010 of the card mounting portion 101, thereby preventing external water from entering the inside of the card mounting portion 101 and the high voltage plug 132, improving the safety of the high voltage plug 132.
此外,所述柔性电连接件131的另一端通过连接插座133与所述高压插头132的所述插针1322浮动电连接。这样使得柔性电连接件131与高压插头132之间的电连接更加可靠和稳定。In addition, the other end of the flexible electrical connector 131 is floatingly and electrically connected to the pin 1322 of the high voltage plug 132 through a connection socket 133. This makes the electrical connection between the flexible electrical connector 131 and the high voltage plug 132 more reliable and stable.
具体地,连接插座133的一端设有第一插孔1330,连接插座133的另一端设有第二插孔1331。所述柔性电连接件131的另一端压接于所述第一插孔1330内,且柔性电连接件131的另一端的外壁面与连接插座133的第一插孔1330的内壁面之间压设有第四导电 弹性件136,所述第四导电弹性件136用于在柔性电连接件131与连接插座133之间浮动时始终保持电连接。在本实施例中,第四导电弹性件136压设于第二电连接头1312的另一端的外壁面与连接插座133的第一插孔1330的内壁面之间。并且,第四导电弹性件136为导电簧,且第四导电弹性件136可以设置两个,两个第四导电弹性件136沿第二电连接头1312的长度方向间隔设置。Specifically, one end of the connection socket 133 is provided with a first insertion hole 1330, and the other end of the connection socket 133 is provided with a second insertion hole 1331. The other end of the flexible electrical connector 131 is crimped into the first receptacle 1330, and the outer wall surface of the other end of the flexible electrical connector 131 is pressed against the inner wall surface of the first receptacle 1330 of the connection socket 133. A fourth conductive elastic member 136 is provided for maintaining an electrical connection at all times when floating between the flexible electrical connector 131 and the connection socket 133. In the present embodiment, the fourth conductive elastic member 136 is press-fitted between the outer wall surface of the other end of the second electrical connector 1312 and the inner wall surface of the first receptacle 1330 of the connection socket 133. Moreover, the fourth conductive elastic member 136 is a conductive spring, and the fourth conductive elastic member 136 may be disposed at two, and the two fourth conductive elastic members 136 are spaced apart along the length direction of the second electrical connecting head 1312.
如图4所示,插针1322浮动连接于所述第二插孔1331内。插针1322的外壁面与连接插座133的第二插孔1331的内壁面之间压设有第三导电弹性件135。所述第三导电弹性件135用于在所述插针1322与所述连接插座133之间浮动时始终保持电连接。通过第三导电弹性体实现高压插头132的插针1322与连接插座133之间的浮动连接,提高了高压插头132的插针1322与连接插座133之间电连接的稳定性。As shown in FIG. 4, the pin 1322 is floatingly connected to the second insertion hole 1331. A third conductive elastic member 135 is press-fitted between the outer wall surface of the pin 1322 and the inner wall surface of the second insertion hole 1331 of the connection socket 133. The third conductive elastic member 135 is for maintaining an electrical connection at all times when floating between the pin 1322 and the connection socket 133. The floating connection between the pin 1322 of the high voltage plug 132 and the connection socket 133 is achieved by the third conductive elastomer, which improves the stability of the electrical connection between the pin 1322 of the high voltage plug 132 and the connection socket 133.
优选地,第三导电弹性件135为导电簧。插针1322的外壁面与连接插座133的第二插孔1331的内壁面之间压设有多个第三导电弹性件135,多个第三导电弹性件135沿所述插针1322的轴向间隔设置。Preferably, the third conductive elastic member 135 is a conductive spring. A plurality of third conductive elastic members 135 are pressed between the outer wall surface of the pin 1322 and the inner wall surface of the second insertion hole 1331 of the connection socket 133, and the plurality of third conductive elastic members 135 are along the axial direction of the pin 1322 Interval setting.
另外,所述车端电连接器1还包括绝缘套137,所述绝缘套137的一端连接于安装座12,所述绝缘套137的另一端连接有一固定套138。固定套138连接于壳体10的插件安装部101内,且固定套138的至少部分位于壳体10的防护套1010内。所述连接插座133穿设于所述固定套138内。在本实施例中,高压插头132的高压外壳1320和绝缘体1321的底部设置于所述固定套138的外壁面与防护套1010的内壁面之间。In addition, the vehicle end electrical connector 1 further includes an insulating sleeve 137. One end of the insulating sleeve 137 is connected to the mounting seat 12, and the other end of the insulating sleeve 137 is connected with a fixing sleeve 138. The retaining sleeve 138 is coupled to the insert mounting portion 101 of the housing 10 and at least a portion of the retaining sleeve 138 is located within the boot 1010 of the housing 10. The connecting socket 133 is disposed in the fixing sleeve 138 . In the present embodiment, the high pressure housing 1320 of the high voltage plug 132 and the bottom of the insulator 1321 are disposed between the outer wall surface of the fixing sleeve 138 and the inner wall surface of the protective cover 1010.
此外,所述绝缘套137具有一空腔1370,所述柔性电连接件131位于空腔1370内。绝缘套137对柔性电连接件131起到防护作用,对柔性电连接件131具有良好的绝缘、密封效果,提高了车端电连接器1的安全性和稳定性。In addition, the insulating sleeve 137 has a cavity 1370, and the flexible electrical connector 131 is located within the cavity 1370. The insulating sleeve 137 has a protective effect on the flexible electrical connector 131, has good insulation and sealing effect on the flexible electrical connector 131, and improves the safety and stability of the vehicle end electrical connector 1.
如图4所示,所述低压组件14包括低压极柱140和旋转自洁机构。安装座12设有低压安装孔121,所述低压极柱140穿设于低压安装孔121,并与高压极柱130间隔设置。As shown in FIG. 4, the low pressure assembly 14 includes a low pressure pole 140 and a rotating self-cleaning mechanism. The mounting seat 12 is provided with a low-voltage mounting hole 121 that is disposed through the low-voltage mounting hole 121 and spaced apart from the high-voltage pole 130.
结合图8-9予以理解,旋转自洁机构包括导向脚141和导向槽142。导向脚141设于低压极柱140的外壁面上,且沿低压极柱140的径向方向外延伸。导向槽142设置于低压安装孔121的侧壁。当导向脚141移动至导向槽142内时,导向脚141滑设于导向槽142,所述导向脚141与所述导向槽142配合用于限定低压极柱140的旋转方向。所述低压极柱140的外壁面套设有弹性部件143,所述弹性部件143用于带动低压极柱140沿所述导向脚141和所述导向槽142设置的旋转方向移动。As understood with reference to Figures 8-9, the rotary self-cleaning mechanism includes a guide leg 141 and a guide slot 142. The guide leg 141 is provided on the outer wall surface of the low-voltage pole 140 and extends outward in the radial direction of the low-voltage pole 140. The guide groove 142 is provided at a side wall of the low pressure mounting hole 121. When the guiding leg 141 moves into the guiding groove 142, the guiding leg 141 is slidably disposed on the guiding groove 142, and the guiding leg 141 cooperates with the guiding groove 142 for defining the rotation direction of the low-voltage pole 140. The outer wall surface of the low-voltage pole 140 is sleeved with an elastic member 143 for driving the low-pressure pole 140 to move in the rotational direction of the guiding leg 141 and the guiding groove 142.
在本实施例中,通过导向脚141与导向槽142配合限定低压极柱140的旋转方向, 并通过弹性部件143带动低压极柱140沿导向槽142设置的旋转方向移动,从而到达清洁低压极柱140的端子接触面的效果,提高低压极柱140的电接触的稳定性,进而提高车端电连接器1的电接触的稳定性。弹性部件143的设置使得低压极柱140与电池端电连接器的导电端子接触后保持一定的伸缩弹性,能够提高接触点的接触效果,并且使得低压极柱140能够承受垂直方向的挤压力,即能够承受沿低压极柱140的轴向上的挤压力,避免受到硬性损伤,提高低压极柱140的使用寿命。In this embodiment, the rotation direction of the low-voltage pole 140 is defined by the guiding leg 141 and the guiding groove 142, and the low-pressure pole 140 is moved by the elastic member 143 in the rotating direction of the guiding groove 142 to reach the clean low-voltage pole. The effect of the terminal contact surface of 140 improves the stability of the electrical contact of the low voltage pole 140, thereby improving the stability of the electrical contact of the vehicle end electrical connector 1. The elastic member 143 is disposed such that the low-voltage pole 140 maintains a certain telescopic elasticity after contacting the conductive terminals of the battery-end electrical connector, can improve the contact effect of the contact point, and enables the low-voltage pole 140 to withstand the vertical pressing force. That is, it can withstand the pressing force in the axial direction of the low-voltage pole 140 to avoid hard damage and improve the service life of the low-voltage pole 140.
所述导向槽142的长度方向与所述低压极柱140的中心轴线形成一夹角,所述夹角为13-17度。优选地,所述夹角为15度。这样,可以通过该夹角限定低压极柱140的旋转方向,实现清洁低压极柱140的端子接触面的目的。The longitudinal direction of the guiding groove 142 forms an angle with the central axis of the low-voltage pole 140, and the angle is 13-17 degrees. Preferably, the included angle is 15 degrees. Thus, the purpose of cleaning the terminal contact surface of the low-voltage pole 140 can be achieved by defining the direction of rotation of the low-voltage pole 140 by the included angle.
其中,所述低压极柱140具有电接触端和接线端,所述电接触端位于所述低压安装孔121外,所述接线端位于低压安装孔121内。所述低压组件14还包括线缆144,所述线缆144的一端插设于所述低压极柱140的接线端。The low voltage pole 140 has an electrical contact end and a terminal. The electrical contact end is located outside the low voltage mounting hole 121, and the terminal is located in the low voltage mounting hole 121. The low voltage assembly 14 further includes a cable 144 having one end of the cable 144 interposed at the terminal of the low voltage pole 140.
优选地,位于低压安装孔121内的所述线缆144的形状为螺旋形。这样能够保证线缆144在固定区域内活动自如,并且不会出现卡设现象。Preferably, the cable 144 located within the low voltage mounting hole 121 is spiral in shape. This ensures that the cable 144 is free to move in a fixed area and that no jamming occurs.
进一步优选地,导向脚141和导向槽142的数量均为若干,若干导向脚141沿低压极柱140的周向间隔设置,若干导向槽142沿低压安装孔121的周向间隔设置,若干导向槽142与若干导向脚141一一对应设置。在本实施例中,导向脚141和导向槽142的数量均为三个。这样,通过设置导向脚141的数量为三个以及导向脚141的位置,使低压极柱140在旋转过程中运动更为稳定。在其他实施例中,导向脚141和导向槽142的数量也可以是两个、四个或者其他数值,该些所述导向脚141沿低压极柱140的周向均匀间隔设置。Further preferably, the number of the guiding legs 141 and the guiding groove 142 are several, and the plurality of guiding legs 141 are arranged along the circumferential direction of the low-voltage pole 140, and the plurality of guiding grooves 142 are arranged along the circumferential direction of the low-pressure mounting hole 121, and the plurality of guiding grooves The 142 is disposed in one-to-one correspondence with the plurality of guiding legs 141. In the present embodiment, the number of the guide legs 141 and the guide grooves 142 is three. Thus, by setting the number of the guide legs 141 to three and the position of the guide legs 141, the movement of the low-voltage pole 140 during rotation is more stable. In other embodiments, the number of the guiding legs 141 and the guiding grooves 142 may also be two, four or other values, and the guiding legs 141 are evenly spaced along the circumferential direction of the low-voltage poles 140.
安装孔的侧壁上设有限位槽145,所述限位槽145的一端与所述导向槽142邻接且连通,所述导向脚141卡设于所述限位槽145。这样,通过设置限位槽145,对常态下导向脚141进行限位,保证导向脚141往复旋转移动后,仍保持回到相同的固定位置,提高低压极柱140的每次往复旋转移动的精准性。A limiting slot 145 is defined in the sidewall of the mounting hole. One end of the limiting slot 145 is adjacent to and communicates with the guiding slot 142. The guiding leg 141 is latched in the limiting slot 145. In this way, by setting the limiting slot 145, the normal guiding leg 141 is limited to ensure that the guiding leg 141 is reciprocally rotated and moved back to the same fixed position, thereby improving the precision of each reciprocating rotation of the low-voltage pole 140. Sex.
当电池端电连接器的低压极柱140与车端电连接器1的低压极柱140电连接时,由于电连接而产生沿接触面向低压极柱140传递的作用力,在该作用力对初始状态的弹性件进行压缩,同时带动低压极柱140沿该作用力方向移动,而通过在低压极柱140上设置导向脚141,并在安装孔的侧壁对应导向脚141设置导向槽142,通过导向槽142的设置方向以及导向脚141与所述导向槽142配合,引导并限定低压极柱140边移动并边旋转;另一方面,当该作用力撤销时,弹性件得到释放,在恢复至初始状态的过程中,带动 低压极柱140沿导向槽142设置的旋转方向反向移动,从而完成往复旋转移动,到达使低压极柱140的端子接触面相互产生摩擦,从而到达清洁低压极柱140的端子接触面的效果,提高低压极柱140的电接触的稳定性。When the low-voltage pole 140 of the battery-end electrical connector is electrically connected to the low-voltage pole 140 of the vehicle-side electrical connector 1, the force transmitted along the contact-facing low-voltage pole 140 is generated due to the electrical connection, at which the force is initial The state of the elastic member is compressed, and at the same time, the low-voltage pole 140 is moved in the direction of the force, and the guide leg 141 is disposed on the low-pressure pole 140, and the guide groove 142 is disposed on the side wall of the mounting hole corresponding to the guide leg 141. The direction of the guiding groove 142 and the guiding leg 141 cooperate with the guiding groove 142 to guide and define the low-pressure pole 140 to move while rotating; on the other hand, when the force is cancelled, the elastic member is released, and is restored to During the initial state, the low-voltage pole 140 is driven to move in the opposite direction of the rotation direction of the guiding groove 142, thereby completing the reciprocating rotational movement, and the terminal contact surfaces of the low-voltage pole 140 are frictionally generated to reach the clean low-voltage pole 140. The effect of the terminal contact surface improves the stability of the electrical contact of the low voltage pole 140.
在本发明的一个实施方式中,该高压极柱130可以设置两个且分别位于安装座12的两端,而低压极柱140可以设置多个且分布在两个高压极柱130之间。比如,本实施方式中低压极柱140设置有上、中、下三排且按7、6、7的数量分布。In one embodiment of the present invention, the high voltage poles 130 may be disposed at two ends and respectively located at two ends of the mounting seat 12, and the low voltage poles 140 may be disposed in plurality and distributed between the two high voltage poles 130. For example, in the present embodiment, the low-voltage poles 140 are provided with three rows of upper, middle and lower rows and are distributed in the number of 7, 6, and 7.
如图4所示,浮动板11上设有定位柱112,所述定位柱112延伸出浮动板11并与所述高压极柱130间隔设置。所述定位柱112具有一定位端1120,所述定位端1120位于浮动板11外,并在所述高压极柱130的轴线方向上位于高压极柱130的电接触端的外侧。这样能够使得车端电连接器1与电池端电连接器接触时其先与电池端电连接器的相应位置定位,之后高压极柱130和低压极柱140才与电池端电连接器上相对应的极柱接触,能够避免车端电连接器1的高压极柱130和低压极柱140与电池端电连接器的高压极柱130和低压极柱140接触时因定位不准确造成损伤,且定位柱112还能保护插接后的高压极柱130和低压极柱140受到径向方向上的力的影响。As shown in FIG. 4 , the floating plate 11 is provided with a positioning post 112 , and the positioning post 112 extends out of the floating plate 11 and is spaced apart from the high-voltage pole 130 . The positioning post 112 has a positioning end 1120 which is located outside the floating plate 11 and is located outside the electrical contact end of the high voltage pole 130 in the axial direction of the high voltage pole 130. In this way, when the vehicle end electrical connector 1 is in contact with the battery end electrical connector, it is first positioned with the corresponding position of the battery end electrical connector, and then the high voltage pole post 130 and the low voltage pole post 140 correspond to the battery end electrical connector. The pole contact can prevent the high voltage pole 130 and the low voltage pole 140 of the vehicle end electrical connector 1 from being damaged due to inaccurate positioning when contacting the high voltage pole 130 and the low voltage pole 140 of the battery end electrical connector, and positioning The post 112 also protects the plugged high voltage post 130 and low voltage post 140 from forces in the radial direction.
另外,所述定位柱112固定于所述浮动板11,且定位柱112的定位端1120呈锥形。这样便于将定位柱112插接于电池端电连接器相对应的位置。In addition, the positioning post 112 is fixed to the floating plate 11 , and the positioning end 1120 of the positioning post 112 is tapered. This facilitates the insertion of the positioning post 112 to the corresponding position of the battery end electrical connector.
此外,所述定位柱112的中部设有挡板(图中未示出),所述挡板从定位柱112的外壁面沿所述定位柱112的径向向外延伸。这样能够限定定位柱112插接于电池端电连接器内的高度,当电池端电连接器受到晃动而挤压浮动板11时,其会在移动一定距离后与挡板接触,从而对电池端电连接器形成硬性阻挡,防止浮动板11受压过度。In addition, a middle portion of the positioning post 112 is provided with a baffle (not shown) extending outward from the outer wall surface of the positioning post 112 along the radial direction of the positioning post 112. In this way, the height of the positioning post 112 can be limited to be inserted into the battery end electrical connector. When the battery end electrical connector is shaken to squeeze the floating plate 11, it will contact the baffle after moving a certain distance, thereby facing the battery end. The electrical connector forms a rigid barrier that prevents the floating plate 11 from being overstressed.
在本实施例中,该定位柱112可以设置两个,且分别安装在安装座12的两端,并位于高压极柱130的外侧。In this embodiment, the positioning posts 112 may be disposed at two ends, and are respectively installed at two ends of the mounting seat 12 and located outside the high voltage poles 130.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。While the invention has been described with respect to the embodiments of the present invention, it is understood that the scope of the invention is defined by the appended claims. A person skilled in the art can make various changes or modifications to the embodiments without departing from the spirit and scope of the invention, and such changes and modifications fall within the scope of the invention.

Claims (20)

  1. 一种车端电连接器,其特征在于,其包括:A vehicle end electrical connector, characterized in that it comprises:
    安装座;Mounting seat
    高压组件,所述高压组件包括:a high pressure assembly, the high pressure assembly comprising:
    高压极柱,所述高压极柱穿设于所述安装座,所述高压极柱具有电接触端和接线端;a high voltage pole, the high voltage pole is disposed in the mounting seat, the high voltage pole has an electrical contact end and a terminal;
    柔性电连接件,所述柔性电连接件的一端与所述高压极柱的所述接线端浮动电连接;a flexible electrical connector, one end of the flexible electrical connector is floatingly and electrically connected to the terminal of the high voltage pole;
    高压插头,所述高压插头与所述柔性电连接件的另一端浮动电连接;a high voltage plug, the high voltage plug being electrically connected to the other end of the flexible electrical connector;
    低压组件,所述低压组件包括低压极柱,所述低压极柱穿设于所述安装座,并与所述高压极柱间隔设置。a low voltage assembly, the low voltage assembly including a low voltage pole, the low voltage pole being disposed through the mount and spaced apart from the high voltage pole.
  2. 如权利要求1所述的车端电连接器,其特征在于,所述高压极柱的所述电接触端的端面上设有凹槽,所述凹槽沿所述高压极柱的轴向向内凹进,所述凹槽内嵌设有第一导电弹性件,所述第一导电弹性件凸出于所述电接触端的接触面;The vehicle end electrical connector according to claim 1, wherein an end surface of said electrical contact end of said high voltage pole is provided with a groove, said groove being axially inward along said high voltage pole Recessed, the first conductive elastic member is embedded in the groove, and the first conductive elastic member protrudes from the contact surface of the electrical contact end;
    较佳地,所述凹槽为环形凹槽,所述环形凹槽的轴线与所述高压极柱的轴线重合;和/或,所述第一导电弹性件为导电簧;和/或,所述电接触端的接触面为平面。Preferably, the groove is an annular groove, an axis of the annular groove coincides with an axis of the high voltage pole; and/or the first conductive elastic member is a conductive spring; and/or The contact surface of the electrical contact end is a flat surface.
  3. 如权利要求1或2所述的车端电连接器,其特征在于,所述高压极柱的所述接线端上设有接线槽,所述接线槽沿所述高压极柱的轴向向内凹进,所述柔性电连接件的一端压接于所述接线槽,并与所述接线槽的内壁之间压设有第二导电弹性件。The vehicle end electrical connector according to claim 1 or 2, wherein said terminal of said high voltage pole is provided with a wiring groove, said wiring groove being axially inward along said high voltage pole And recessed, one end of the flexible electrical connector is crimped to the connecting slot, and a second conductive elastic member is pressed between the inner wall of the connecting slot.
  4. 如权利要求3所述的车端电连接器,其特征在于,所述柔性电连接件包括:The vehicle end electrical connector of claim 3 wherein said flexible electrical connector comprises:
    第一电连接头,所述第一电连接头的一端压接于所述接线槽,并与所述接线槽的内壁之间压设有所述第二导电弹性件;a first electrical connector, one end of the first electrical connector is crimped to the connecting slot, and the second conductive elastic member is pressed between the inner wall of the connecting slot;
    柔性腔体,所述柔性腔体的一端压接或焊接于所述第一电连接头的另一端,且所述柔性腔体位于所述高压极柱和所述高压插头外,并由柔性导电材料制成;a flexible cavity, one end of the flexible cavity is crimped or soldered to the other end of the first electrical connector, and the flexible cavity is located outside the high voltage pole and the high voltage plug, and is made of flexible conductive Made of materials;
    第二电连接头,所述第二电连接头的一端压接或焊接于所述柔性腔体的另一端,所述第二电连接头的另一端与所述高压插头浮动电连接;a second electrical connector, one end of the second electrical connector is crimped or soldered to the other end of the flexible cavity, and the other end of the second electrical connector is floatingly and electrically connected to the high voltage plug;
    弹簧,所述弹簧位于所述柔性腔体内,且所述弹簧的两端分别连接所述第一电连接头和所述第二电连接头;a spring, the spring is located in the flexible cavity, and two ends of the spring are respectively connected to the first electrical connector and the second electrical connector;
    较佳地,所述柔性腔体为由多个柔性导电条围成类球形的弹性腔体;或者,所述柔性腔体为由网格状的柔性导电件围成类球形的弹性腔体;或者,所述柔性腔体为由金属 导线交叉编制而成类球形或为金属导电带扩拉而成类球形的弹性腔体。Preferably, the flexible cavity is an elastic cavity surrounded by a plurality of flexible conductive strips; or the flexible cavity is an elastic cavity surrounded by a mesh-shaped flexible conductive member; Alternatively, the flexible cavity is a spherical cavity shaped by a cross-section of metal wires or a spherical cavity that is expanded by a metal conductive tape.
  5. 如权利要求1-4中任一项所述的车端电连接器,其特征在于,所述高压插头包括插针,所述柔性电连接件的另一端通过连接插座与所述高压插头的所述插针浮动电连接。A vehicle end electrical connector according to any one of claims 1 to 4, wherein said high voltage plug comprises a pin, and the other end of said flexible electrical connector passes through a connection socket and said high voltage plug The pin is floating electrical connection.
  6. 如权利要求5所述的车端电连接器,其特征在于,所述连接插座的一端设有第一插孔,所述连接插座的另一端设有第二插孔,所述柔性电连接件的另一端压接于所述第一插孔内,所述插针浮动连接于所述第二插孔内;The vehicle end electrical connector according to claim 5, wherein one end of the connection socket is provided with a first insertion hole, and the other end of the connection socket is provided with a second insertion hole, the flexible electrical connector The other end is crimped into the first socket, and the pin is floatingly connected to the second socket;
    较佳地,所述插针的外壁面与所述连接插座的第二插孔的内壁面之间压设有第三导电弹性件,所述第三导电弹性件用于在所述插针与所述连接插座之间浮动时始终保持电连接;Preferably, a third conductive elastic member is press-fitted between the outer wall surface of the pin and the inner wall surface of the second insertion hole of the connection socket, and the third conductive elastic member is used for the pin The electrical connection is always maintained when the connection socket floats;
    更佳地,所述第三导电弹性件为导电簧;和/或,所述插针的外壁面与所述连接插座的第二插孔的内壁面之间压设有多个所述第三导电弹性件,多个所述第三导电弹性件沿所述插针的轴向间隔设置。More preferably, the third conductive elastic member is a conductive spring; and/or a plurality of the third portions are pressed between an outer wall surface of the pin and an inner wall surface of the second socket of the connection socket. The conductive elastic member is provided with a plurality of the third conductive elastic members spaced along the axial direction of the pin.
  7. 如权利要求5或6所述的车端电连接器,其特征在于,所述车端电连接器还包括绝缘套,所述绝缘套的一端连接于所述安装座,所述绝缘套具有一空腔,所述柔性电连接件位于所述空腔内;较佳地,所述绝缘套的另一端连接有一固定套,所述连接插座穿设于所述固定套内。The vehicle end electrical connector according to claim 5 or 6, wherein the vehicle end electrical connector further comprises an insulating sleeve, one end of the insulating sleeve is connected to the mounting seat, and the insulating sleeve has an empty The flexible electrical connector is located in the cavity; preferably, the other end of the insulating sleeve is connected with a fixing sleeve, and the connecting socket is disposed in the fixing sleeve.
  8. 如权利要求1-7中任一项所述的车端电连接器,其特征在于,所述安装座设有安装孔,所述低压极柱穿设于所述安装孔;The vehicle end electrical connector according to any one of claims 1 to 7, wherein the mounting seat is provided with a mounting hole, and the low voltage pole is disposed through the mounting hole;
    所述低压组件还包括旋转自洁机构,所述旋转自洁机构包括:The low pressure assembly further includes a rotary self-cleaning mechanism, and the rotary self-cleaning mechanism includes:
    导向脚,所述导向脚设于所述低压极柱的外壁面上,且沿所述低压极柱的径向方向外延伸;a guiding leg disposed on an outer wall surface of the low-voltage pole and extending outward in a radial direction of the low-voltage pole;
    导向槽,所述导向槽设置于所述安装孔的侧壁,当所述导向脚移动至导向槽内时,所述导向脚滑设于所述导向槽,所述导向脚与所述导向槽配合用于限定所述低压极柱的旋转方向;a guiding groove, the guiding groove is disposed on a sidewall of the mounting hole, and when the guiding leg moves into the guiding groove, the guiding leg is slidably disposed on the guiding groove, the guiding leg and the guiding groove Cooperating for defining a direction of rotation of the low voltage pole;
    所述低压极柱的外壁面套设有弹性部件,所述弹性部件用于带动所述低压极柱沿所述导向脚和所述导向槽设置的旋转方向移动。An outer wall surface of the low-voltage pole is sleeved with an elastic member for driving the low-voltage pole to move along a rotation direction of the guiding leg and the guiding groove.
  9. 如权利要求8所述的车端电连接器,其特征在于,所述导向槽的长度方向与所述低压极柱的中心轴线形成一夹角,所述夹角为13-17度;The vehicle end electrical connector according to claim 8, wherein a length direction of the guiding groove forms an angle with a central axis of the low-voltage pole, and the angle is 13-17 degrees;
    较佳地,所述低压极柱具有电接触端和接线端,所述电接触端位于所述安装孔外,所述接线端位于所述安装孔内;所述低压组件还包括线缆,所述线缆的一端插设于所述低压极柱的接线端;Preferably, the low voltage pole has an electrical contact end and a terminal, the electrical contact end is located outside the mounting hole, and the terminal is located in the mounting hole; the low voltage component further comprises a cable, One end of the cable is inserted into the terminal of the low voltage pole;
    更佳地,位于所述安装孔内的所述线缆的形状为螺旋形。More preferably, the shape of the cable located in the mounting hole is spiral.
  10. 如权利要求8或9所述的车端电连接器,其特征在于,所述车端电连接器还包括浮动板,所述浮动板上设有浮动板安装口,所述安装座固定于所述浮动板并贯穿于所述浮动板安装口。The vehicle end electrical connector according to claim 8 or 9, wherein the vehicle end electrical connector further comprises a floating plate, the floating plate is provided with a floating plate mounting opening, and the mounting seat is fixed at the The floating plate is inserted through the floating plate mounting opening.
  11. 如权利要求10所述的车端电连接器,其特征在于,所述浮动板上设有定位柱,所述定位柱延伸出所述浮动板并与所述高压极柱间隔设置,所述定位柱具有一定位端,所述定位端位于所述浮动板外,并在所述高压极柱的轴线方向上位于所述高压极柱的电接触端的外侧;The vehicle end electrical connector according to claim 10, wherein the floating plate is provided with a positioning post, the positioning post extends out of the floating plate and is spaced apart from the high voltage pole, the positioning The column has a positioning end, the positioning end is located outside the floating plate, and is located outside the electrical contact end of the high voltage pole in the axial direction of the high voltage pole;
    较佳地,所述定位柱固定于所述浮动板,且所述定位柱的定位端呈锥形,所述定位柱的中部设有挡板,所述挡板从所述定位柱的外壁面沿所述定位柱的径向向外延伸。Preferably, the positioning post is fixed to the floating plate, and the positioning end of the positioning post is tapered, and a middle portion of the positioning post is provided with a baffle, and the baffle is from an outer wall surface of the positioning post. Extending radially outward along the positioning post.
  12. 如权利要求10或11所述的车端电连接器,其特征在于,所述车端电连接器还包括壳体,所述壳体用于安装于车身支架上,所述壳体具有容纳腔,所述浮动板浮动连接于所述壳体,且所述安装座的至少部分位于所述容纳腔内,所述柔性电连接件位于所述容纳腔内;A vehicle end electrical connector according to claim 10 or 11, wherein said vehicle end electrical connector further comprises a housing for mounting on a body bracket, said housing having a receiving cavity The floating plate is floatingly connected to the housing, and at least part of the mounting seat is located in the receiving cavity, and the flexible electrical connector is located in the receiving cavity;
    较佳地,所述壳体采用铝合金一体式压铸形成。Preferably, the housing is formed by integral die casting of aluminum alloy.
  13. 如权利要求12所述的车端电连接器,其特征在于,所述壳体包括浮动安装部和插件安装部,所述浮动安装部位于所述插件安装部的前端的外周缘,所述插件安装部形成有所述容纳腔,所述浮动板浮动连接于所述浮动安装部,所述高压插头连接于所述插件安装部并位于所述容纳腔外。A vehicle end electrical connector according to claim 12, wherein said housing includes a floating mounting portion and an insert mounting portion, said floating mounting portion being located at an outer periphery of a front end of said insert mounting portion, said insert The mounting portion is formed with the receiving cavity, the floating plate is floatingly connected to the floating mounting portion, and the high voltage plug is connected to the insert mounting portion and located outside the receiving cavity.
  14. 如权利要求13所述的车端电连接器,其特征在于,所述浮动板和所述浮动安装部通过导向件活动连接,所述导向件包括导向套和导向螺钉,所述导向套安装在所述浮动安装部上,所述导向螺钉穿过所述浮动板与所述导向套螺纹连接。The vehicle end electrical connector according to claim 13, wherein said floating plate and said floating mounting portion are movably connected by a guide member, said guide member comprising a guide sleeve and a guide screw, said guide sleeve being mounted on The guide screw is screwed to the guide sleeve through the floating plate on the floating mounting portion.
  15. 如权利要求13或14所述的车端电连接器,其特征在于,所述插件安装部中远离所述浮动安装部的一端的外壁面设有防护套,所述防护套的外壁面设有凸台;The vehicle end electrical connector according to claim 13 or 14, wherein a protective cover is provided on an outer wall surface of the insert mounting portion away from the one end of the floating mounting portion, and an outer wall surface of the protective cover is provided Boss
    所述高压插头包括高压外壳,所述高压外壳的一端插设于所述防护套内,且所述高压外壳的外壁面旋转连接有锁扣,所述锁扣卡设于所述凸台;The high-voltage plug includes a high-pressure outer casing, one end of the high-pressure outer casing is inserted into the protective sleeve, and the outer wall surface of the high-pressure outer casing is rotatably connected with a buckle, and the buckle is latched on the boss;
    较佳地,所述高压外壳的一端的外壁面与所述防护套的内壁面之间密封连接。Preferably, an outer wall surface of one end of the high pressure outer casing is sealingly connected with an inner wall surface of the protective sleeve.
  16. 如权利要求13-15中任一项所述的车端电连接器,其特征在于,所述浮动安装部上设有不位于同一直线上的至少三个连接孔,所述至少三个连接孔用于将所述浮动安装部安装于所述车身支架上;The vehicle end electrical connector according to any one of claims 13 to 15, wherein the floating mounting portion is provided with at least three connecting holes not in the same straight line, and the at least three connecting holes For mounting the floating mounting portion on the body bracket;
    和/或,所述浮动安装部中与所述浮动板相对设置的面上设有密封槽,所述密封槽内 安装有密封条,所述浮动板与所述密封条接触。And/or a sealing groove is disposed on a surface of the floating mounting portion opposite to the floating plate, and a sealing strip is installed in the sealing groove, and the floating plate is in contact with the sealing strip.
  17. 如权利要求13-16中任一项所述的车端电连接器,其特征在于,所述车端电连接器还包括密封圈,所述密封圈包覆于所述浮动安装部的外周壁和所述浮动板的整个外周壁。The vehicle end electrical connector according to any one of claims 13 to 16, wherein the vehicle end electrical connector further comprises a sealing ring covering the outer peripheral wall of the floating mounting portion And the entire outer peripheral wall of the floating plate.
  18. 如权利要求17所述的车端电连接器,其特征在于,所述密封圈包括:The vehicle end electrical connector of claim 17 wherein said seal ring comprises:
    带状环形圈体,所述带状环形圈体包覆于所述浮动安装部的外周壁和所述浮动板的整个外周壁;a strip-shaped annular ring body, the strip-shaped annular ring body covering the outer peripheral wall of the floating mounting portion and the entire outer peripheral wall of the floating plate;
    第一卡合部,所述第一卡合部设置于所述带状环形圈体中与所述浮动安装部连接的一端的内壁面,且所述第一卡合部连接于所述浮动安装部中背离所述浮动板的一面;a first engaging portion, the first engaging portion is disposed on an inner wall surface of one end of the strip-shaped annular ring body connected to the floating mounting portion, and the first engaging portion is connected to the floating installation a side of the portion that faces away from the floating plate;
    第二卡合部,所述第二卡合部设置于所述带状环形圈体中与所述浮动板连接的一端的内壁面,且所述第二卡合部连接于所述浮动板中背离所述浮动安装部的一面。a second engaging portion, the second engaging portion is disposed on an inner wall surface of one end of the strip-shaped annular ring body connected to the floating plate, and the second engaging portion is connected to the floating plate Leaving away from one side of the floating mounting portion.
  19. 如权利要求18所述的车端电连接器,其特征在于,所述第一卡合部中与所述浮动安装部连接的一面设有第一卡止部,所述浮动安装部中背离所述浮动板的一面设有第一卡槽,所述第一卡止部卡设于所述第一卡槽。The vehicle end electrical connector according to claim 18, wherein a side of the first engaging portion that is connected to the floating mounting portion is provided with a first locking portion, and the floating mounting portion faces away from the One side of the floating plate is provided with a first card slot, and the first locking portion is latched in the first card slot.
  20. 如权利要求19所述的车端电连接器,其特征在于,所述第二卡合部中与所述浮动板连接的一面设有第二卡止部,所述浮动板中背离所述浮动安装部的一面设有第二卡槽,所述第二卡止部卡设于所述第二卡槽;The vehicle end electrical connector according to claim 19, wherein a side of the second engaging portion that is connected to the floating plate is provided with a second locking portion, and the floating plate faces away from the floating One side of the mounting portion is provided with a second card slot, and the second locking portion is latched in the second card slot;
    较佳地,所述第一卡止部、第二卡止部为凸点、凸环或凸条。Preferably, the first locking portion and the second locking portion are bumps, convex rings or ridges.
PCT/CN2018/092642 2017-06-23 2018-06-25 Vehicle side electrical connector WO2018233714A1 (en)

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CN201710488958.3A CN109119828B (en) 2017-06-23 2017-06-23 Vehicle end electric connector

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CN112776653A (en) * 2019-11-01 2021-05-11 爱驰汽车有限公司 Battery quick-change system and electric vehicle
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