WO2018221861A1 - Oxo-biodegradable transparent bio-wrap film using biomass and biodegradable catalyst - Google Patents

Oxo-biodegradable transparent bio-wrap film using biomass and biodegradable catalyst Download PDF

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WO2018221861A1
WO2018221861A1 PCT/KR2018/004826 KR2018004826W WO2018221861A1 WO 2018221861 A1 WO2018221861 A1 WO 2018221861A1 KR 2018004826 W KR2018004826 W KR 2018004826W WO 2018221861 A1 WO2018221861 A1 WO 2018221861A1
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biomass
oxidative
weight
wrap film
biodegradable
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PCT/KR2018/004826
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French (fr)
Korean (ko)
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김영태
유영선
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(주)파워랩
(주)바이오소재
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Priority to CN201880000775.5A priority Critical patent/CN109563307B/en
Publication of WO2018221861A1 publication Critical patent/WO2018221861A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0033Additives activating the degradation of the macromolecular compound
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/02Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by the reacting monomers or modifying agents during the preparation or modification of macromolecules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride

Definitions

  • the present invention relates to a transparent bio wrap film, and more particularly, to a food packaging material by adding a carbon neutral type plant plasticizer, an epoxidized soybean oil, a biodegradation catalyst, and a component for maintaining freshness to a vinyl chloride resin, which is a main raw material.
  • Oxidative and biodegradable transparent materials using biomass and biodegradation catalysts are prepared by producing a raw material composition and extruding it in the form of a film to achieve excellent transparency, flexibility, and mechanical properties while maintaining carbon reduction, biodegradation properties, and freshness retention functions.
  • Plastic which is a necessity in our lives, has not become rotten and has become the culprit of environmental pollution. Recently, the development of plastic technology that decomposes in nature is actively being made, and the demand is exploding.
  • Bio plastics are largely divided into bio degradable plastics, Oxo-biodegradable plastics and bio based plastics, of which bio-degradable additives are further included in bio-based plastics.
  • the oxidized biodegradable plastic is a plastic containing oxidative biodegradable additives in addition to a plastic containing more than 25% of biomass derived from plants such as corn, and its raw material is produced by photosynthesis. in need. Therefore, it has the effect of suppressing carbon emissions, and can reduce the consumption of petroleum, a limited resource, and after being disposed of, it is decomposed by microorganisms, and in particular, it has been spotlighted as an environmentally friendly material in terms of improving properties and maintaining price competitiveness.
  • bio-base plastics are rapidly industrializing because they can overcome premature biodegradation problems, physical property degradation, price competitiveness, and difficulty of recycling, which have been pointed out as disadvantages of existing biodegradable plastics.
  • Plant Bottle which started in Japan, became a topic of PET bottles using about 30% of bioethanol extracted from sugarcane to existing PET raw materials.Coca-Cola developed and commercialized 'Plant Bottle', a bottle of Bio PET beverage. Since 2009, the company has sold more than 20 billion units in more than 20 countries around the world, and is currently researching and developing products to significantly increase its biomass content.
  • bioplastics Due to the global market demand for eco-friendliness and the speed of corporate R & D, bioplastics accounted for 1 to 5% of the global plastics market at the beginning of the century, but after 2016 it will grow into an industry that occupies more than 10%. It is expected to be. However, bioplastics are still limited in scope. Due to the cost increase, it is about 2 to 3 times more expensive than existing plastic products, and lower physical properties than existing synthetic plastics, so there remains a problem to be solved for use in electronic products and industrial products.
  • the product has been developed by using carbon-reducing plant biomass, general-purpose plastic, biodegradable resin, biodegradable resin, biodegradation accelerator, oxidizing agent, and compatibilizer in plastics, which is effective in improving physical properties, but has low plasticity.
  • plastics which is effective in improving physical properties, but has low plasticity.
  • the present invention is to provide an oxidative biodegradable transparent bio-wrap film that can harmoniously implement a carbon reduction function, biodegradation characteristics, freshness maintaining function, transparency, flexibility and mechanical properties.
  • the present invention is 100 parts by weight of a thermoplastic resin as a main raw material; 27 to 51 parts by weight of an ester plasticizer as a primary plasticizer; 6 to 12 parts by weight of a carbon neutral plant plasticizer as a secondary plasticizer; 1-2 parts by weight of a polyhydric alcohol fatty acid ester as an antifogging agent; 0.1 to 2 parts by weight of a calcium-zinc-based organic composite thermal stabilizer as a thermal stabilizer; 0.1 to 2 parts by weight of oxidative biodegradation pellets containing biomass as an oxidative biodegradation catalyst; And 0.001 to 0.02 parts by weight of a metal-coated zeolite powder as an additive for maintaining freshness, wherein the thermoplastic resin is polyvinyl chloride (PVC), and the primary plasticizer is glyceryl laurate diacetate.
  • PVC polyvinyl chloride
  • the primary plasticizer is glyceryl laurate diacetate.
  • the secondary plasticizer is epoxidized soybean oil
  • the antifogging agent is polyglycerol monooleate
  • the heat stabilizer is A fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid
  • the oxidative biodegradation catalyst is biomass, binder resin, wax, aliphatic poly Consisting of ester, sorbitol, calcium carbonate and stearic acid
  • the fresh The additive for maintaining the present invention is a titanium, aluminum or tin-coated zeolite powder, characterized in that used as a raw material of food packaging, provides an oxidative biodegradable transparent bio wrap film composition using a biomass and biodegradation catalyst.
  • an oxidative biodegradable transparent bio wrap film using a biomass and a biodegradation catalyst prepared by extrusion molding the composition as described above.
  • the method for producing an oxidative biodegradable transparent bio-wrap film as described above after each raw material component is added to the supermixer while maintaining the conditions of 1,400 rpm and 140 ⁇ 5 °C
  • the mixture was prepared by mixing for 12 minutes, and then extruded the compound while maintaining a screw temperature of 180 to 200 ° C. and a T-DIE temperature of 200 to 205 ° C. using an extrusion machine having a die diameter of 90 mm and L / D 28.
  • the oxidative biodegradable composition according to the present invention has an advantage of high carbon reduction efficiency due to high content of biomass-derived organic carbon.
  • the oxidative biodegradable composition according to the present invention is excellent in mechanical properties such as tensile strength, elongation and maximum load elongation, and thus can be used in various soft and hard products that require flexibility, such as packaging films, packaging materials, and biofilaments for 3D printers. .
  • the oxidative biodegradable wrap film according to the present invention is excellent in freshness retention function and can be particularly suitably used as a food packaging material.
  • the oxidative biodegradable wrap film according to the present invention may be used in various product families requiring transparency by having high transparency.
  • the oxidative biodegradable wrap film according to the present invention to solve the environmental problem by oxidative biodegradation at the time of disposal.
  • FIG. 1 is a schematic diagram of a production process of an oxidative biodegradable transparent bio wrap film composition and a food packaging wrap film prepared therefrom according to the present invention.
  • 2, 3 and 4 are graphs showing the tensile strength, the elongation and the maximum load elongation of the control and the oxidative biodegradable transparent bio wrap film to which the oxidative biodegradation catalyst is not added.
  • 5 is a diagram showing standard guides related to exposure and testing by oxidative and biodegradation.
  • 6 and 7 are graphs showing the average biodegradability of cellulose and oxidative biodegradable transparent bio wrap film.
  • FIGS. 8 and 9 are flow charts for a method of six regulated substances in accordance with the European RoHS standard.
  • thermoplastic resin 100 parts by weight of a thermoplastic resin as a main raw material
  • thermoplastic resin is polyvinyl chloride (PVC),
  • the primary plasticizer is a mixture of glyceryl laurate diacetate and diisononyl hexahydrophthalate,
  • the secondary plasticizer is epoxidized soybean oil
  • the antifogging agent is polyglycerol monooleate
  • the heat stabilizer is a fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid,
  • the oxidative biodegradation catalyst is composed of biomass, binder resin, wax, aliphatic polyester, sorbitol, calcium carbonate and stearic acid,
  • the additive for maintaining the freshness is a zeolite powder coated with titanium, aluminum or tin,
  • the vinyl chloride resin which is the main ingredient of the biolab film composition according to the present invention, may play a role in determining the characteristics of various extruded and injection molded articles produced from the oxidative biodegradable biolab film composition.
  • the degree of polymerization which is a major factor in determining the physical properties of the resin, should be determined first.
  • the vinyl chloride resin may have a polymerization degree of 950 to 1050, and the polymerization degree vinyl chloride resin may have transparency and tensile strength of the product. And it can act advantageously to improve the physical properties such as anti-fog.
  • the rapid melting rate and plasticizer absorption rate of the polyvinyl chloride resin promotes gelation, shortens the mixing time of the raw materials, and improves the ease of processing with excellent work stability.
  • the resin may be advantageous to have a suitable porous structure for the absorption of additives such as plasticizers, thermal stabilizers that are inevitably added for the improvement of physical properties, impart functionality. It is preferable to use a resin having a narrow particle size distribution range and an apparent specific gravity suitable for the particle size in order to facilitate the blending of raw materials and to improve the extrusion amount per unit time. If the particle size distribution range is widened, the mixing state between the raw materials is not good, and the processing is difficult, and if the size of the particle size is too small, it prevents the resin from melting due to friction and thermal decomposition between particles, thereby preventing normal physical properties.
  • vinyl chloride resin may have an apparent specific gravity of 0.51 to 0.59 g / cc in a particle size distribution range of 300 to 350 ⁇ m, but is not limited thereto. no.
  • a predetermined plasticizer is used to promote plasticization of the raw material resin and to impart performance such as ductility and adhesive force to the film produced from the composition.
  • the primary plasticizer is an ester plasticizer, a mixture of glyceryl laurate diacetate and diisononyl hexahydrophthalate (e.g., a weight ratio of 3: 7 to 7: 3, more specifically 5 Mixed at a weight ratio of 5).
  • the ester plasticizer may be added 27 to 51 parts by weight based on 100 parts by weight of vinyl chloride resin.
  • epoxidized soybean oil is used as a plant-derived plasticizer.
  • Epoxidized soybean oil is included as a carbon neutral biomass in the bio wrap film composition of the present invention to increase the carbon reduction function.
  • the cost is lower than that of a conventionally used plasticizer, which may have an advantageous effect on cost reduction, and also plays a part as a heat stabilizer, thereby maximizing the heat stabilizer effect with the heat stabilizer described later.
  • epoxidized soybean oil needs to be added in an appropriate ratio, and preferably 6 to 12 parts by weight based on 100 parts by weight of vinyl chloride resin.
  • the antifogging agent is for preventing the formation of water droplets formed due to the condensation of steam on the film surface, and is preferably a polyhydric alcohol fatty acid ester such as monoglycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester and polyoxyethylene fatty acid ester. Polyglycerol monooleate is used.
  • the antifogging agent may cause a problem of deterioration in transparency when added in excess, and preferably 1 to 2 parts by weight may be added to 100 parts by weight of vinyl chloride resin.
  • Thermal stabilizer is a component for preventing thermal decomposition of vinyl chloride resin under high temperature processing conditions and suppressing generation of hydrogen chloride by heating.
  • Non-lead thermal stabilizer especially calcium-zinc organic composite thermal stabilizer, is used.
  • the calcium-zinc organic composite thermal stabilizer can be a fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid, preferably chlorinated 0.1 to 2 parts by weight may be added based on 100 parts by weight of the vinyl resin.
  • the oxidative biodegradation catalyst is a component for shortening the period of complete decomposition of plastics to 1 to 5 years or controlling the period of final biodegradation.
  • biomass binder resin, wax, aliphatic polyester, sorbitol, calcium carbonate and stearic acid
  • the biomass may be a by-product obtained from the skin of a grain or a herbaceous agricultural product or a mixture thereof, and modified starch may be used.
  • the binder resin may be polypropylene or polyethylene, preferably polyethylene.
  • the wax can be paraffin, beeswax, candelilla, PE and PP wax.
  • polybutylene succinic acid may be preferably used as the aliphatic polyester.
  • the sorbitol may serve as a starch plasticizer, and calcium carbonate may serve as an inorganic filler.
  • a mixture of the seven components is used as the oxidative biodegradation catalyst in the present invention to control the biodegradation period of the product comprising the composition and the film according to the present invention.
  • the seven components are more than 25% biomass, less than 50% binder resin, less than 10% wax, less than 10% aliphatic polyester, less than 3% sorbitol, less than 10% calcium carbonate and less than 2% stearic acid.
  • 50% biomass, 35% binder resin, 5% wax, 4% aliphatic polyester, 1% sorbitol, 4% calcium carbonate and 1% stearic acid Such as 50% biomass, 35% binder resin, 5% wax, 4% aliphatic polyester, 1% sorbitol, 4% calcium carbonate and 1% stearic acid.
  • the additive for maintaining freshness is a component added to prevent color change, wilting, rancidity, etc. of the food to be packaged and to maintain its freshness.
  • a metal-coated zeolite powder preferably titanium, aluminum or tin is coated. Zeolite powder is used. As described above, the metal coated on the surface of the zeolite is combined with oxygen in the food packaging material and is converted into titanium oxide to remove oxygen in the food packaging material, thereby greatly enhancing the antioxidant function. Metals such as titanium may be coated on the zeolite surface by dissolving a water-soluble metal-containing compound in water and then impregnating the zeolite.
  • the additive for maintaining freshness is preferably added in an amount of 0.001 to 0.02 parts by weight based on 100 parts by weight of vinyl chloride resin in terms of maintaining freshness and economical efficiency at the same time.
  • the oxidative biodegradable transparent bio wrap film composition according to the present invention may be obtained as a thin plate-like film through a series of extrusion and cooling processes.
  • the mechanical properties set in advance in the composition step should be able to be realized in the film, and thus the thickness of the film needs to be set.
  • the thickness of the oxidative biodegradable transparent bio wrap film according to the present invention may preferably be 10 to 15 ⁇ m, more preferably 11 to 13 ⁇ m. Excellent physical properties suitable for films can be seen in the thickness range of 11 to 13 ⁇ m.
  • Polyvinyl chloride P-1000, Hanwha Chemical
  • Primary plasticizer A-5004, Aesthetic
  • Epoxidized soybean oil EEO, Sajo
  • Polyhydric alcohol fatty acid ester AMAX- 9000, Ilsin Wells
  • calcium-zinc-based organic composite thermal stabilizer LTX, KD Chem
  • oxidative biodegradation catalyst TGR, biomaterial
  • zeolite powder coated with titanium Ti
  • the screw temperature is maintained at 180 to 200 ° C. using an extrusion machine (# 90-28, Power INC, Cheongju, Korea) with a die diameter of 90 mm and L / D of 28, and T-DIE (T-DIE, Cn tech industrial company, Hwaseong, Korea) extruded the control and oxidative biodegradable transparent bio wrap film composition prepared as described above while maintaining the temperature of 200 to 205 °C. Then, the cooling rolls 1, 2, and 3 were passed while maintaining the temperature at 20 to 26 ° C. for cooling, and a film having a thickness of 12 ⁇ m was produced through the winder roll.
  • an extrusion machine # 90-28, Power INC, Cheongju, Korea
  • T-DIE T-DIE, Cn tech industrial company, Hwaseong, Korea
  • both the control and the oxidative biodegradable film showed high tensile strength and elongation in the MD direction, and the oxidative biodegradable film showed lower tensile strength and elongation than the control in the TD direction, but the significant difference was more than 90%. It can be seen.
  • the oxidative biodegradable film showed higher tensile strength and elongation than the control, which was superior to the control due to the increased strength of the oxidative biodegradable film.
  • the maximum load elongation of the oxidative biodegradable film was higher than that of the control in the MD direction, and it was slightly lower than the control in the TD direction, but there was no significant difference when the difference was more than 90%. Judging by the level.
  • the average biodegradation calculated by the carbon dioxide emission amount of the standard cellulose was 76.1%, and the average biodegradation calculated by the carbon dioxide emission amount of the biodegradable film prepared according to the present invention was 46.7%.
  • the biodegradation was 61.4% compared to the standard.
  • the oxidative biodegradable film prepared from the example was measured according to the synthetic resin method among the standards and specifications of utensils, containers, and packaging in accordance with KFDA, and the results are shown in Table 4 below.
  • the biodegradable film according to the present invention is very suitable for the container packaging standard for food.
  • the oxidative biodegradable film prepared from the examples was found to be non-detection for all six hazardous substances, and accordingly it was found to comply with the European RoHS standard.
  • Haze is a phenomenon in which when light passes through a transparent material, light is diffused depending on the material's intrinsic properties, in addition to reflection and absorption depending on the type of material, resulting in an opaque cloudy appearance.
  • the degree of diffusion of light incident on such a transparent object is called haze, and the diffusion transmittance (Td) and total light transmittance (Tt) are measured and expressed as the ratio (Td / Tt ⁇ 100). It is a very excellent material, and if it is 3 or less, it can be used as an optical material.
  • the haze of the biodegradable film was 3, which was excellent in transparency.
  • a oxidative biodegradable transparent bio wrap film was newly developed using a plant derived plasticizer, a biodegradation catalyst, and the like.
  • Carbon-neutral plant biomass has attracted attention because it does not increase the total amount of carbon dioxide in the earth.
  • the carbon-neutral transparent biowrap film has a biomass content of 35%, which is higher than the USDA standard of 25%.
  • the test results of heavy metal detection of the transparent biolab film were in compliance with the European RoHS standard, and the biodegradability was measured for 45 days and showed 61.4% biodegradation compared to cellulose, which was also in compliance with the standards of ASTM D 6494 and UAE S 5009.
  • the transparent bio-wrap film of the present invention is effectively suppressed the color change, browning and wilting of various packaged fruits and vegetables as compared to the case of not using the metal-coated zeolite powder. It was confirmed that it was very suitable for maintenance.
  • Oxidative biodegradable transparent bio wrap film using biomass and biodegradation catalyst according to the present invention has excellent biodegradability and mechanical properties, organic carbon content meets the standards of bio-based plastics such as USDA, freshness of packaged foods It is also advantageous to maintain.
  • the oxidative biodegradable transparent bio wrap film of the present invention may be utilized in various products such as eco-friendly packaging including food packaging materials, biofilament for 3D printer, and its business ripple effect is also expected to be great.

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Abstract

The present invention relates to a transparent bio-wrap film and, more particularly, to an oxo-biodegradable transparent bio-wrap film composition using a biomass and a biodegradable catalyst, which is intended to achieve a harmony of excellent transparency, flexibility, and mechanical properties while retaining the functions of carbon reduction, biodegradability, and freshness maintenance by adding an epoxidized soybean oil, which is a carbon-neutral type plant-based plasticizer, a biodegradable catalyst, an ingredient for freshness maintenance, etc. to a vinyl chloride resin, which is a main material, to prepare a raw material composition for food wrapping materials, and molding the composition into films by extrusion; a transparent bio-wrap film prepared from the composition by extrusion molding; and a method for manufacturing the same film.

Description

바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름Oxidative Biodegradable Transparent Biolab Film Using Biomass and Biodegradation Catalyst
본 발명은 투명 바이오 랩 필름에 관한 것으로, 더욱 상세하게는 주원료인 염화비닐수지에 탄소중립(Carbon neutral)형 식물체 가소제인 에폭시화 대두유와 생분해 촉매제 및 신선도 유지를 위한 성분 등을 첨가하여 식품포장재의 원료 조성물을 제조하고 이를 필름의 형태로 압출성형함으로써, 탄소저감, 생분해 특성 및 신선도 유지 기능을 유지하면서 우수한 투명성, 유연성 및 기계적 물성을 조화롭게 구현하도록 한, 바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름 조성물, 이러한 조성물이 압출성형되어 제조된 투명 바이오 랩 필름, 및 이의 제조방법에 관한 것이다.The present invention relates to a transparent bio wrap film, and more particularly, to a food packaging material by adding a carbon neutral type plant plasticizer, an epoxidized soybean oil, a biodegradation catalyst, and a component for maintaining freshness to a vinyl chloride resin, which is a main raw material. Oxidative and biodegradable transparent materials using biomass and biodegradation catalysts are prepared by producing a raw material composition and extruding it in the form of a film to achieve excellent transparency, flexibility, and mechanical properties while maintaining carbon reduction, biodegradation properties, and freshness retention functions. A bio wrap film composition, a transparent bio wrap film prepared by extrusion molding such a composition, and a method for producing the same.
환경에 대한 중요성을 인식하기 시작하면서, 환경을 오염시키지 않는 기술개발이 필수적인 상황이다. 우리 생활에 필수품이 된 플라스틱은 썩지 않아 환경오염의 주범이 되었으나, 최근 자연에 분해되는 플라스틱 기술개발이 활발해지고 있으며, 그 수요 또한 폭발적으로 증가하고 있다.As we begin to realize the importance of the environment, it is essential to develop technologies that do not pollute the environment. Plastic, which is a necessity in our lives, has not become rotten and has become the culprit of environmental pollution. Recently, the development of plastic technology that decomposes in nature is actively being made, and the demand is exploding.
바이오 플라스틱(Bio plastics)은 크게 생분해 플라스틱(Bio degradable plastics), 산화생분해 플라스틱(Oxo-biodegradable plastics) 및 바이오 베이스 플라스틱(bio based plastics)로 나누어지는 데, 이중 바이오 베이스 플라스틱에 산화생분해 첨가제가 더 포함된 산화생분해 플라스틱은 옥수수 등 식물로부터 유래하는 바이오매스를 25 %이상 함유하는 플라스틱에 추가로 산화생분해 첨가제를 첨가한 플라스틱으로, 그 원료인 바이오매스가 광합성에 의해 생성되는데 이 과정에서 대기 중의 이산화탄소를 필요로 한다. 따라서 탄소배출을 억제하는 효과가 있고, 한정된 자원인 석유의 소비량을 줄일 수 있으며, 폐기 후에는 미생물에 의해 분해되고, 특히 물성개선 및 가격경쟁력 유지 측면에서 친환경적인 소재로 각광을 받고 있다.Bio plastics are largely divided into bio degradable plastics, Oxo-biodegradable plastics and bio based plastics, of which bio-degradable additives are further included in bio-based plastics. The oxidized biodegradable plastic is a plastic containing oxidative biodegradable additives in addition to a plastic containing more than 25% of biomass derived from plants such as corn, and its raw material is produced by photosynthesis. in need. Therefore, it has the effect of suppressing carbon emissions, and can reduce the consumption of petroleum, a limited resource, and after being disposed of, it is decomposed by microorganisms, and in particular, it has been spotlighted as an environmentally friendly material in terms of improving properties and maintaining price competitiveness.
친환경 소재로 주목을 받고 있는 바이오 플라스틱 중 바이오베이스 플라스틱은 기존 생분해 플라스틱의 단점으로 지적되어 온 조기 생분해문제, 물성저하, 가격경쟁력, 재활용의 어려움을 극복할 수 있어 급격히 산업화가 진행되고 있다. 일본에서 시작된 플랜트 바틀(Plant Bottle)은 기존 PET 원료에 사탕수수에서 추출한 바이오 에탄올을 약 30 % 첨가 사용한 페트병으로 화제가 되었으며, 코카콜라는 Bio PET 음료수 병인 '플랜트 보틀(Plant Bottle)'을 개발 및 상용화에 들어가 2009년부터 지금까지 전 세계 20여 개국에서 200억 개 이상 판매했으며 향후 바이오매스 함량을 대폭 증가시킨 제품을 출시하기 위해 연구개발 중이다. 삼성전자에서는 리모컨, 설명서 등 TV 액세서리의 포장재로 사탕수수 원료를 첨가한 바이오 플라스틱을 적용하여 제품을 판매하고 있으며, 프리미엄 스마트 TV와 UHD TV의 액세서리 포장재로 100 % 재생지를 사용한 친환경 박스와 미국대두협회 친환경 인증을 취득한 식물성 콩기름 잉크를 사용하고 있다. 그 외에도 휴대용 찬합류, 유아용세트, 바이오 비닐, 식품용기, 농업용 멀칭필름, 각종 일회용품을 비롯한 식품의 용기분야와 자동차 및 건자재 분야에도 바이오 플라스틱의 사용이 증가하고 있는 추세이다. 최근 세계 각국에서는 난분해 플라스틱에 대한 사용 규제와 더불어 바이오 플라스틱의 식별표시제도를 운영하고 인증라벨을 부여하고 있다. 아랍에미레이트(UAE)는 환경보호를 위해 2009년부터 관련 법안제정작업을 시작하여 2012년 1월부터 일회용품, 쓰레기 봉투에 대해 규제를 시행 선포한 이후, 2014년 1월 1일부터 산화생분해(Oxo-biodegradable) 포장재 및 제품만을 UAE 역내 수입 및 유통이 가능하게 하고 난분해 플라스틱 사용을 금지하여 세계 각국에서 그에 대한 대응을 하기 위해 고심하고 있어 전세계의 주목을 받고 있다.Among bio plastics that are attracting attention as eco-friendly materials, bio-base plastics are rapidly industrializing because they can overcome premature biodegradation problems, physical property degradation, price competitiveness, and difficulty of recycling, which have been pointed out as disadvantages of existing biodegradable plastics. Plant Bottle, which started in Japan, became a topic of PET bottles using about 30% of bioethanol extracted from sugarcane to existing PET raw materials.Coca-Cola developed and commercialized 'Plant Bottle', a bottle of Bio PET beverage. Since 2009, the company has sold more than 20 billion units in more than 20 countries around the world, and is currently researching and developing products to significantly increase its biomass content. Samsung Electronics sells products using bioplastics containing sugar cane as a packaging material for TV accessories such as remote controls and manuals, and eco-friendly boxes made from 100% recycled paper as accessories for premium smart TVs and UHD TVs. It uses vegetable soybean oil ink which has obtained environmentally friendly certification. In addition, the use of bioplastics is increasing in food containers, automobiles, and construction materials, including portable cups, baby sets, bio vinyl, food containers, agricultural mulching films, and various disposable products. In recent years, countries around the world are operating bio-plastic identification labeling system and giving certification labels along with regulations on the use of non-degradable plastics. In order to protect the environment, the UAE began enacting legislation in 2009 and declared regulations on disposable products and trash bags in January 2012, and since January 1, 2014, Oxo- Only biodegradable packaging materials and products can be imported and distributed in the UAE region, and the world is struggling to respond to them by prohibiting the use of non-degradable plastics.
전 세계적으로 친환경에 대한 시장 요구와, 기업의 연구개발 속도에 힘입어, 바이오 플라스틱은 금세기 초 세계 플라스틱 시장의 1 내지 5 %를 차지하는 수준이었으나, 2016년 이후에는 10 % 이상을 점유하는 산업으로 성장할 것으로 전망된다. 하지만 바이오 플라스틱은 아직까지 사용범위가 제한된 편이다. 원가상승으로 기존 플라스틱 제품에 비해 2배 내지 3배 가량 비싸고, 기존 합성 플라스틱 보다 물성이 낮아 전자제품 및 산업용품 등에서 이용하기 위해서 해결해야 하는 문제가 남아 있다.Due to the global market demand for eco-friendliness and the speed of corporate R & D, bioplastics accounted for 1 to 5% of the global plastics market at the beginning of the century, but after 2016 it will grow into an industry that occupies more than 10%. It is expected to be. However, bioplastics are still limited in scope. Due to the cost increase, it is about 2 to 3 times more expensive than existing plastic products, and lower physical properties than existing synthetic plastics, so there remains a problem to be solved for use in electronic products and industrial products.
최근에 플라스틱에 탄소저감형 식물체 바이오매스, 범용 플라스틱, 생분해수지, 생분해 촉진제, 산화제, 상용화제 등을 이용하여 제품이 개발 되어 물성 개선에는 효과가 있으나 가소성이 떨어지며 얇은 박막 포장재로 사용하기 위한 필름 형태로 제작되는 경우 제조된 필름의 물리적 성질이 떨어지는 단점이 있다.Recently, the product has been developed by using carbon-reducing plant biomass, general-purpose plastic, biodegradable resin, biodegradable resin, biodegradation accelerator, oxidizing agent, and compatibilizer in plastics, which is effective in improving physical properties, but has low plasticity. When manufactured with a disadvantage that the physical properties of the produced film falls.
본 발명은 탄소저감 기능, 생분해 특성, 신선도 유지 기능, 투명성, 유연성 및 기계적 물성을 조화롭게 구현할 수 있는 산화생분해성 투명 바이오 랩 필름을 제공함을 기술적 과제로 한다.The present invention is to provide an oxidative biodegradable transparent bio-wrap film that can harmoniously implement a carbon reduction function, biodegradation characteristics, freshness maintaining function, transparency, flexibility and mechanical properties.
상기한 기술적 과제를 해결하고자, 본 발명은 주원료로서 열가소성 수지 100 중량부; 1차 가소제로서 에스테르계 가소제 27 내지 51 중량부; 2차 가소제로서 탄소중립(Carbon neutral)형 식물체 가소제 6 내지 12 중량부; 방담제로서 다가 알코올 지방산 에스테르 1 내지 2 중량부; 열안정제로서 칼슘-아연계 유기 복합체 열안정제 0.1 내지 2 중량부; 산화생분해 촉매제로서 바이오매스를 함유하는 산화생분해 펠릿 0.1 내지 2 중량부; 및 신선도 유지를 위한 첨가제로서 금속이 코팅된 제올라이트 분말 0.001 내지 0.02 중량부;를 포함하며, 상기 열가소성 수지는 폴리염화비닐(PVC)이고, 상기 1차 가소제는 글리세릴 라우레이트 디아세테이트(Glyceryl laurate diacetate) 및 디이소노닐 헥사하이드로프탈레이트(Diisononyl hexahydrophthalate)의 혼합물이며, 상기 2차 가소제는 에폭시화 대두유(Epoxided soybean oil)이고, 상기 방담제는 폴리글리세롤 모노올레이트(Polyglycerol monooleate)이며, 상기 열안정제는 라우린산, 올레인산, 벤조산, 베헨산, 스테아린산 및 리시놀산으로 이루어진 군으로부터 선택된 1종 이상의 지방산을 갖는 칼슘 및 아연의 지방산염 혼합물이고, 상기 산화생분해 촉매제는 바이오매스, 바인더 수지, 왁스, 지방족 폴리에스테르, 솔비톨, 탄산칼슘 및 스테아린산으로 구성된 것이며, 상기 신선도 유지를 위한 첨가제는 티타늄, 알루미늄 또는 주석이 코팅된 제올라이트 분말이고, 식품포장재의 원료로 사용되는 것을 특징으로 하는, 바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름 조성물을 제공한다.In order to solve the above technical problem, the present invention is 100 parts by weight of a thermoplastic resin as a main raw material; 27 to 51 parts by weight of an ester plasticizer as a primary plasticizer; 6 to 12 parts by weight of a carbon neutral plant plasticizer as a secondary plasticizer; 1-2 parts by weight of a polyhydric alcohol fatty acid ester as an antifogging agent; 0.1 to 2 parts by weight of a calcium-zinc-based organic composite thermal stabilizer as a thermal stabilizer; 0.1 to 2 parts by weight of oxidative biodegradation pellets containing biomass as an oxidative biodegradation catalyst; And 0.001 to 0.02 parts by weight of a metal-coated zeolite powder as an additive for maintaining freshness, wherein the thermoplastic resin is polyvinyl chloride (PVC), and the primary plasticizer is glyceryl laurate diacetate. ) And diisononyl hexahydrophthalate, the secondary plasticizer is epoxidized soybean oil, the antifogging agent is polyglycerol monooleate, and the heat stabilizer is A fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid, wherein the oxidative biodegradation catalyst is biomass, binder resin, wax, aliphatic poly Consisting of ester, sorbitol, calcium carbonate and stearic acid, the fresh The additive for maintaining the present invention is a titanium, aluminum or tin-coated zeolite powder, characterized in that used as a raw material of food packaging, provides an oxidative biodegradable transparent bio wrap film composition using a biomass and biodegradation catalyst.
또한, 본 발명의 다른 측면으로, 상기한 바와 같은 조성물이 압출성형되어 제조된, 바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름을 제공한다.In another aspect of the present invention, there is provided an oxidative biodegradable transparent bio wrap film using a biomass and a biodegradation catalyst prepared by extrusion molding the composition as described above.
구체적으로, 인장강도가 2.2 내지 4.2 kgf/㎟, 연신율이 262 내지 402 %, 최대하중 연신율이 259 내지 396 %, 헤이즈가 3, 두께가 10 내지 15 ㎛인 것을 특징으로 하는, 바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름을 제공한다.Specifically, the tensile strength of 2.2 to 4.2 kg f / ㎜, elongation of 262 to 402%, maximum load elongation of 259 to 396%, haze 3, characterized in that the thickness of 10 to 15 ㎛, biomass and biodegradation It provides an oxidative biodegradable transparent bio wrap film using a catalyst.
*또한, 본 발명의 또 다른 측면으로, 상기한 바와 같은 산화생분해성 투명 바이오 랩 필름의 제조방법으로서, 각각의 원료 성분을 슈퍼믹서에 투입한 후 1,400 rpm 및 140 ± 5 ℃의 조건을 유지하면서, 12분간 믹싱하여 배합물을 준비한 다음, 다이 직경 90 mm, L/D 28인 압출성형기를 이용하여 스크류 온도 180 내지 200 ℃, T-DIE 온도 200 내지 205 ℃의 조건을 유지하면서, 배합물을 압출한 다음, 냉각을 위해 냉각롤 1, 2, 3번을 20 내지 26 ℃로 유지하면서 통과시킨 후 와인더 롤을 통해 두께 12 ㎛의 필름을 제조하는 것을 특징으로 하는, 바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름의 제조방법을 제공한다.In addition, in another aspect of the present invention, the method for producing an oxidative biodegradable transparent bio-wrap film as described above, after each raw material component is added to the supermixer while maintaining the conditions of 1,400 rpm and 140 ± 5 ℃ The mixture was prepared by mixing for 12 minutes, and then extruded the compound while maintaining a screw temperature of 180 to 200 ° C. and a T-DIE temperature of 200 to 205 ° C. using an extrusion machine having a die diameter of 90 mm and L / D 28. Next, the cooling rolls 1, 2, and 3 for cooling to pass through maintaining at 20 to 26 ℃ after passing through the winder roll, characterized in that for producing a film having a thickness of 12 ㎛, using the biomass and biodegradation catalyst It provides a method for producing a biodegradable transparent bio wrap film.
본 발명에 따른 산화생분해성 조성물은 바이오매스 유래 유기탄소의 함량이 높아 탄소저감효율이 우수한 장점을 가진다.The oxidative biodegradable composition according to the present invention has an advantage of high carbon reduction efficiency due to high content of biomass-derived organic carbon.
본 발명에 따른 산화생분해성 조성물은 인장강도, 연신율 및 최대하중 연신율과 같은 기계적 물성이 우수하여 포장용 필름, 포장재 및 3D 프린터용 바이오 필라멘트와 같이 유연성을 요하는 다양한 연질·경질의 제품군에서 사용될 수 있다.The oxidative biodegradable composition according to the present invention is excellent in mechanical properties such as tensile strength, elongation and maximum load elongation, and thus can be used in various soft and hard products that require flexibility, such as packaging films, packaging materials, and biofilaments for 3D printers. .
또한, 본 발명에 따른 산화생분해성 랩 필름은 신선도 유지 기능이 뛰어나 식품포장재로서 특히 적합하게 사용될 수 있다.In addition, the oxidative biodegradable wrap film according to the present invention is excellent in freshness retention function and can be particularly suitably used as a food packaging material.
또한, 본 발명에 따른 산화생분해성 랩 필름은 높은 투명성을 가지는 것에 의하여, 투명성이 요구되는 다양한 제품군에서 사용될 수 있다.In addition, the oxidative biodegradable wrap film according to the present invention may be used in various product families requiring transparency by having high transparency.
아울러, 본 발명에 따른 산화생분해성 랩 필름은 폐기 시 산화생분해됨으로써 환경문제를 해결할 수 있도록 한다.In addition, the oxidative biodegradable wrap film according to the present invention to solve the environmental problem by oxidative biodegradation at the time of disposal.
도 1은 본 발명에 따른 산화생분해성 투명 바이오 랩 필름 조성물 및 이로부터 제조되는 식품포장용 랩 필름의 생산 공정에 대한 개략도이다.1 is a schematic diagram of a production process of an oxidative biodegradable transparent bio wrap film composition and a food packaging wrap film prepared therefrom according to the present invention.
도 2, 도 3 및 도 4는 산화생분해 촉매제가 첨가되지 않은 대조구와 산화생분해성 투명 바이오 랩 필름의 인장강도, 연신율 및 최대하중 연신율을 나타낸 그래프이다.2, 3 and 4 are graphs showing the tensile strength, the elongation and the maximum load elongation of the control and the oxidative biodegradable transparent bio wrap film to which the oxidative biodegradation catalyst is not added.
도 5는 산화분해 및 생분해에 의한 노출 및 테스트 관련 표준 가이드를 보여주는 도표이다.5 is a diagram showing standard guides related to exposure and testing by oxidative and biodegradation.
도 6 및 도 7은 셀룰로오스 및 산화생분해성 투명 바이오 랩 필름의 평균 생분해도를 나타내는 그래프이다.6 and 7 are graphs showing the average biodegradability of cellulose and oxidative biodegradable transparent bio wrap film.
도 8 및 도 9는 유럽 RoHS 기준에 따른 6 가지 규제물질의 방법에 대한 순서도이다.8 and 9 are flow charts for a method of six regulated substances in accordance with the European RoHS standard.
본 발명에 따른 산화생분해성 투명 바이오 랩 필름 조성물은,Oxidative biodegradable transparent bio wrap film composition according to the present invention,
주원료로서 열가소성 수지 100 중량부;100 parts by weight of a thermoplastic resin as a main raw material;
1차 가소제로서 에스테르계 가소제 27 내지 51 중량부;27 to 51 parts by weight of an ester plasticizer as a primary plasticizer;
2차 가소제로서 탄소중립(Carbon neutral)형 식물체 가소제 6 내지 12 중량부;6 to 12 parts by weight of a carbon neutral plant plasticizer as a secondary plasticizer;
방담제로서 다가 알코올 지방산 에스테르 1 내지 2 중량부;1-2 parts by weight of a polyhydric alcohol fatty acid ester as an antifogging agent;
열안정제로서 칼슘-아연계 유기 복합체 열안정제 0.1 내지 2 중량부;0.1 to 2 parts by weight of a calcium-zinc-based organic composite thermal stabilizer as a thermal stabilizer;
산화생분해 촉매제로서 바이오매스를 함유하는 산화생분해 펠릿 0.1 내지 2 중량부; 및0.1 to 2 parts by weight of oxidative biodegradation pellets containing biomass as an oxidative biodegradation catalyst; And
신선도 유지를 위한 첨가제로서 금속이 코팅된 제올라이트 분말 0.001 내지 0.02 중량부;를 포함하며,And 0.001 to 0.02 parts by weight of a metal-coated zeolite powder as an additive for maintaining freshness.
상기 열가소성 수지는 폴리염화비닐(PVC)이고,The thermoplastic resin is polyvinyl chloride (PVC),
상기 1차 가소제는 글리세릴 라우레이트 디아세테이트(Glyceryl laurate diacetate) 및 디이소노닐 헥사하이드로프탈레이트(Diisononyl hexahydrophthalate)의 혼합물이며,The primary plasticizer is a mixture of glyceryl laurate diacetate and diisononyl hexahydrophthalate,
상기 2차 가소제는 에폭시화 대두유(Epoxided soybean oil)이고,The secondary plasticizer is epoxidized soybean oil,
상기 방담제는 폴리글리세롤 모노올레이트(Polyglycerol monooleate)이며,The antifogging agent is polyglycerol monooleate,
상기 열안정제는 라우린산, 올레인산, 벤조산, 베헨산, 스테아린산 및 리시놀산으로 이루어진 군으로부터 선택된 1종 이상의 지방산을 갖는 칼슘 및 아연의 지방산염 혼합물이고,The heat stabilizer is a fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid,
상기 산화생분해 촉매제는 바이오매스, 바인더 수지, 왁스, 지방족 폴리에스테르, 솔비톨, 탄산칼슘 및 스테아린산으로 구성된 것이며,The oxidative biodegradation catalyst is composed of biomass, binder resin, wax, aliphatic polyester, sorbitol, calcium carbonate and stearic acid,
상기 신선도 유지를 위한 첨가제는 티타늄, 알루미늄 또는 주석이 코팅된 제올라이트 분말이고,The additive for maintaining the freshness is a zeolite powder coated with titanium, aluminum or tin,
식품포장재의 원료로 사용되는 것을 특징으로 한다.It is used as a raw material of food packaging material.
본 발명에 따른 바이오 랩 필름 조성물의 주재가 되는 염화비닐수지는, 산화생분해성 바이오 랩 필름 조성물로부터 제조되는 다양한 압출·사출 성형 제품의 특성을 결정짓는 역할을 할 수 있다. 생산하고자 하는 제품의 특성에 따라 수지의 물성을 결정하는 주요한 인자가 되는 중합도(DP)가 먼저 결정될 수 있어야 하고, 중합도가 낮을수록 가공성은 향상되지만 기계적 강도와 같은 물성이 저하되는 반면, 중합도가 높을수록 물성은 향상되지만 가공성이 저하되게 된다. 이에 따라 필름, 포장재, 와이어와 같이 유연성을 요하는 연질·경질의 제품 생산을 위하여 염화비닐수지는 950 내지 1050의 중중합도를 갖는 것이 유리할 수 있고, 중중합도 염화비닐수지는 제품의 투명성, 인장강도 및 방담성과 같은 물성을 향상시키는 데에도 유리하게 작용할 수 있다. 이와 동시에 중중합도 염화비닐수지가 갖는 빠른 용융화속도 및 가소제 흡수속도는 겔화를 촉진하고, 원료의 배합시간을 단축하는 것과 동시에, 우수한 작업 안정성으로 가공 용이성을 향상시킬 수 있도록 한다. 한편, 물성의 향상, 기능성 부여 등을 위하여 필연적으로 첨가되는 가소제, 열안정제와 같은 첨가제의 흡수를 위하여 수지는 적절한 다공 구조를 가지는 것이 유리할 수 있다. 원료 배합의 용이성과 단위시간당 압출량의 향상을 위하여 좁은 입도 분포 범위를 가지면서 입도에 적절한 겉보기 비중을 갖는 수지를 사용하는 것이 바람직하다. 입도 분포 범위가 넓어지게 되면 원료간의 혼합 상태가 좋지 않게 되어 가공에 어려움이 따르게 되고, 입도의 크기가 지나치게 작아지게 되면 입자간의 마찰과 열분해로 인한 수지의 용융을 방해하여 정상적인 물성을 얻지 못하게 된다. 이에 따라 적절한 입도, 입도 분포 범위 및 겉보기 비중을 갖는 것이 유리할 수 있고, 바람직하게 염화비닐수지는 300 내지 350 ㎛의 입도 분포 범위에서 0.51 내지 0.59 g/cc의 겉보기 비중을 가질 수 있지만 이에 제한되는 것은 아니다.The vinyl chloride resin, which is the main ingredient of the biolab film composition according to the present invention, may play a role in determining the characteristics of various extruded and injection molded articles produced from the oxidative biodegradable biolab film composition. According to the characteristics of the product to be produced, the degree of polymerization (DP), which is a major factor in determining the physical properties of the resin, should be determined first.The lower the degree of polymerization, the higher the processability, but the lower the properties such as mechanical strength, while the degree of polymerization is high. The higher the physical properties, the lower the workability. Accordingly, for the production of soft and hard products requiring flexibility such as films, packaging materials, and wires, it may be advantageous for the vinyl chloride resin to have a polymerization degree of 950 to 1050, and the polymerization degree vinyl chloride resin may have transparency and tensile strength of the product. And it can act advantageously to improve the physical properties such as anti-fog. At the same time, the rapid melting rate and plasticizer absorption rate of the polyvinyl chloride resin promotes gelation, shortens the mixing time of the raw materials, and improves the ease of processing with excellent work stability. On the other hand, the resin may be advantageous to have a suitable porous structure for the absorption of additives such as plasticizers, thermal stabilizers that are inevitably added for the improvement of physical properties, impart functionality. It is preferable to use a resin having a narrow particle size distribution range and an apparent specific gravity suitable for the particle size in order to facilitate the blending of raw materials and to improve the extrusion amount per unit time. If the particle size distribution range is widened, the mixing state between the raw materials is not good, and the processing is difficult, and if the size of the particle size is too small, it prevents the resin from melting due to friction and thermal decomposition between particles, thereby preventing normal physical properties. Accordingly, it may be advantageous to have an appropriate particle size, particle size distribution range and apparent specific gravity, and preferably, vinyl chloride resin may have an apparent specific gravity of 0.51 to 0.59 g / cc in a particle size distribution range of 300 to 350 μm, but is not limited thereto. no.
본 발명에 따른 바이오 랩 필름 조성물에는 원료 수지의 가소화를 촉진하고 조성물로부터 제조되는 필름에 연성 및 점착력 등의 성능을 부여하기 위하여 소정의 가소제가 사용된다.In the biowrap film composition according to the present invention, a predetermined plasticizer is used to promote plasticization of the raw material resin and to impart performance such as ductility and adhesive force to the film produced from the composition.
1차 가소제는 에스테르계 가소제로서 글리세릴 라우레이트 디아세테이트(Glyceryl laurate diacetate) 및 디이소노닐 헥사하이드로프탈레이트(Diisononyl hexahydrophthalate)의 혼합물(예컨대, 3:7 내지 7:3의 중량비, 더욱 상세하게는 5:5의 중량비로 혼합된 것)이 사용된다. 또한 상기 에스테르계 가소제는 염화비닐수지 100 중량부에 대하여 27 내지 51 중량부가 첨가될 수 있다.The primary plasticizer is an ester plasticizer, a mixture of glyceryl laurate diacetate and diisononyl hexahydrophthalate (e.g., a weight ratio of 3: 7 to 7: 3, more specifically 5 Mixed at a weight ratio of 5). In addition, the ester plasticizer may be added 27 to 51 parts by weight based on 100 parts by weight of vinyl chloride resin.
2차 가소제로는 식물체 유래 가소제로서 에폭시화 대두유가 사용된다. 에폭시화 대두유는 본 발명의 바이오 랩 필름 조성물에 탄소중립(Carbon neutral)형 바이오매스로 포함되어 탄소저감 기능을 증대시킨다. 또한 통상적으로 사용되는 가소제에 비하여 비용이 저렴하여 원가절감에도 유리한 효과를 가질 수 있고, 열안정제로서의 역할도 일부 수행하여 후술하는 열안정제와 함께 열안정 효과를 극대화시킬 수 있다. 다만 에폭시화 대두유를 지나치게 과량 사용 시 제품에서 블리드 아웃되어 고온다습한 조건이나 저온 등의 환경에서 보관될 경우 필름 표면이 백화되는 문제점이 발생한다. 이에 따라 에폭시화 대두유는 적절한 비율로 첨가될 필요가 있고, 바람직하게 염화비닐수지 100 중량부에 대하여 6 내지 12 중량부가 첨가될 수 있다.As the secondary plasticizer, epoxidized soybean oil is used as a plant-derived plasticizer. Epoxidized soybean oil is included as a carbon neutral biomass in the bio wrap film composition of the present invention to increase the carbon reduction function. In addition, the cost is lower than that of a conventionally used plasticizer, which may have an advantageous effect on cost reduction, and also plays a part as a heat stabilizer, thereby maximizing the heat stabilizer effect with the heat stabilizer described later. However, when excessive use of epoxidized soybean oil is bleeded out of the product, a problem occurs that the surface of the film becomes white when stored in an environment of high temperature and high humidity or low temperature. Accordingly, epoxidized soybean oil needs to be added in an appropriate ratio, and preferably 6 to 12 parts by weight based on 100 parts by weight of vinyl chloride resin.
방담제는 필름 표면에 증기의 응축으로 인하여 형성되는 물방울의 생성을 저지하기 위한 것으로, 모노글리세린 지방산 에스테르, 폴리글리세린 지방산 에스테르, 솔비탄 지방산 에스테르 및 폴리옥시에틸렌 지방산 에스테르와 같은 다가 알코올 지방산 에스테르, 특히 폴리글리세롤 모노올레이트(Polyglycerol monooleate)가 사용된다. 방담제는 과량 첨가 시 투명성 저하의 문제를 야기할 수 있으므로, 바람직하게 염화비닐수지 100 중량부에 대하여 1 내지 2 중량부가 첨가될 수 있다.The antifogging agent is for preventing the formation of water droplets formed due to the condensation of steam on the film surface, and is preferably a polyhydric alcohol fatty acid ester such as monoglycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester and polyoxyethylene fatty acid ester. Polyglycerol monooleate is used. The antifogging agent may cause a problem of deterioration in transparency when added in excess, and preferably 1 to 2 parts by weight may be added to 100 parts by weight of vinyl chloride resin.
*열안정제는 고온의 가공 조건에서 염화비닐수지의 열분해를 방지하고, 가열에 의한 염화수소의 발생을 억제하기 위한 성분으로, 비납계 열안정제, 특히 칼슘-아연계 유기 복합체 열안정제가 사용된다. 칼슘-아연계 유기 복합체 열안정제는 라우린산, 올레인산, 벤조산, 베헨산, 스테아린산 및 리시놀산으로 이루어진 군으로부터 선택된 1종 이상의 지방산을 갖는 칼슘 및 아연의 지방산염 혼합물이 될 수 있으며, 바람직하게 염화비닐수지 100 중량부에 대하여 0.1 내지 2 중량부가 첨가될 수 있다.* Thermal stabilizer is a component for preventing thermal decomposition of vinyl chloride resin under high temperature processing conditions and suppressing generation of hydrogen chloride by heating. Non-lead thermal stabilizer, especially calcium-zinc organic composite thermal stabilizer, is used. The calcium-zinc organic composite thermal stabilizer can be a fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid, preferably chlorinated 0.1 to 2 parts by weight may be added based on 100 parts by weight of the vinyl resin.
산화생분해 촉매제는 플라스틱의 완전분해기간을 1 내지 5년으로 단축하거나, 최종 생분해의 기간을 제어하기 위한 성분으로, 본 발명에서는 바이오매스, 바인더 수지, 왁스, 지방족 폴리에스테르, 솔비톨, 탄산칼슘 및 스테아린산으로 구성된 것을 사용한다. 여기서 상기 바이오매스는 곡물의 껍질이나 초본계 농산물에서 얻어지는 부산물 또는 이들의 혼합물일 수 있으며, 변성전분이 사용될 수도 있다. 상기 바인더 수지는 폴리프로필렌 또는 폴리에틸렌, 바람직하게는 폴리에틸렌이 사용될 수 있다. 상기 왁스는 파라핀, 밀납, 칸데릴라, PE 및 PP 왁스가 될 수 있다. 상기 지방족 폴리에스테르는 바람직하게 폴리부틸렌 숙신산이 사용될 수 있다. 또한 상기 솔비톨은 전분 가소제로서의 역할을 할 수 있고, 탄산칼슘은 무기필러의 역할을 할 수 있다. 전체적으로 상기 7 가지 성분의 혼합물이 본 발명에서 산화생분해 촉매제로 사용되어 본 발명에 따른 조성물 및 필름을 포함한 제품의 생분해기간을 제어할 수 있게 된다. 한편 상기 7 가지 성분은 중량 기준으로 바이오매스 25% 초과, 바인더 수지 50% 미만, 왁스 10% 미만, 지방족 폴리에스테르 10% 미만, 솔비톨 3% 미만, 탄산칼슘 10% 미만 및 스테아린산 2% 미만의 비율, 예컨대 바이오매스 50%, 바인더 수지 35%, 왁스 5%, 지방족 폴리에스테르 4%, 솔비톨 1%, 탄산칼슘 4% 및 스테아린산 1%의 비율로 포함될 수 있다.The oxidative biodegradation catalyst is a component for shortening the period of complete decomposition of plastics to 1 to 5 years or controlling the period of final biodegradation. In the present invention, biomass, binder resin, wax, aliphatic polyester, sorbitol, calcium carbonate and stearic acid Use what consists of: In this case, the biomass may be a by-product obtained from the skin of a grain or a herbaceous agricultural product or a mixture thereof, and modified starch may be used. The binder resin may be polypropylene or polyethylene, preferably polyethylene. The wax can be paraffin, beeswax, candelilla, PE and PP wax. As the aliphatic polyester, polybutylene succinic acid may be preferably used. In addition, the sorbitol may serve as a starch plasticizer, and calcium carbonate may serve as an inorganic filler. In total, a mixture of the seven components is used as the oxidative biodegradation catalyst in the present invention to control the biodegradation period of the product comprising the composition and the film according to the present invention. Meanwhile, the seven components are more than 25% biomass, less than 50% binder resin, less than 10% wax, less than 10% aliphatic polyester, less than 3% sorbitol, less than 10% calcium carbonate and less than 2% stearic acid. Such as 50% biomass, 35% binder resin, 5% wax, 4% aliphatic polyester, 1% sorbitol, 4% calcium carbonate and 1% stearic acid.
신선도 유지를 위한 첨가제는 포장 대상인 식품의 색변, 시듦, 산패 등을 방지하고 그 선도를 유지하기 위해 첨가되는 성분으로, 본 발명에서는 금속이 코팅된 제올라이트 분말, 바람직하게는 티타늄, 알루미늄 또는 주석이 코팅된 제올라이트 분말을 사용한다. 이처럼 제올라이트 표면에 코팅된 금속은 식품포장재 내의 산소와 결합하여 산화티타늄으로 변하면서 식품 포장재 내의 산소를 제거하게 되는바, 항산화 기능을 크게 강화할 수 있다. 티타늄 등의 금속은 수용성이 있는 금속-함유 화합물을 물에 용해시킨 후 제올라이트에 함침시키는 방법 등으로 제올라이트 표면에 코팅될 수 있다. 한편 신선도 유지를 위한 첨가제는 신선도 유지 및 경제성을 동시에 만족하는 측면에서 염화비닐수지 100 중량부에 대하여 0.001 내지 0.02 중량부의 함량으로 첨가되는 것이 바람직하다.The additive for maintaining freshness is a component added to prevent color change, wilting, rancidity, etc. of the food to be packaged and to maintain its freshness. In the present invention, a metal-coated zeolite powder, preferably titanium, aluminum or tin is coated. Zeolite powder is used. As described above, the metal coated on the surface of the zeolite is combined with oxygen in the food packaging material and is converted into titanium oxide to remove oxygen in the food packaging material, thereby greatly enhancing the antioxidant function. Metals such as titanium may be coated on the zeolite surface by dissolving a water-soluble metal-containing compound in water and then impregnating the zeolite. On the other hand, the additive for maintaining freshness is preferably added in an amount of 0.001 to 0.02 parts by weight based on 100 parts by weight of vinyl chloride resin in terms of maintaining freshness and economical efficiency at the same time.
본 발명에 따른 산화생분해성 투명 바이오 랩 필름 조성물은 일련의 압출 및 냉각 과정을 통하여 얇은 판막 형상의 필름으로 얻어질 수 있다. 조성물 단계에서 미리 설정한 기계적 물성이 필름에서도 구현될 수 있어야 하고, 이에 따라 필름의 두께가 설정될 필요가 있다. 본 발명에 따른 산화생분해성 투명 바이오 랩 필름의 두께는 바람직하게 10 내지 15 ㎛가 될 수 있고, 더 바람직하게 11 내지 13 ㎛가 될 수 있다. 11 내지 13 ㎛의 두께 범위에서 필름에 적합한 우수한 물성이 나타날 수 있다.The oxidative biodegradable transparent bio wrap film composition according to the present invention may be obtained as a thin plate-like film through a series of extrusion and cooling processes. The mechanical properties set in advance in the composition step should be able to be realized in the film, and thus the thickness of the film needs to be set. The thickness of the oxidative biodegradable transparent bio wrap film according to the present invention may preferably be 10 to 15 μm, more preferably 11 to 13 μm. Excellent physical properties suitable for films can be seen in the thickness range of 11 to 13 μm.
이하, 실시예 및 실험예를 통해 본 발명을 보다 구체적으로 설명한다. 그러나 이들 예는 본 발명의 이해를 돕기 위한 것일 뿐 어떠한 의미로든 본 발명의 범위가 이들 예로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples and Experimental Examples. However, these examples are only for the understanding of the present invention, and the scope of the present invention in any sense is not limited to these examples.
실시예Example
(1) 산화생분해성 투명 바이오 랩 필름 조성물의 제조(1) Preparation of Oxidative Biodegradable Transparent Biolab Film Composition
폴리염화비닐(P-1000, 한화케미컬), 1차 가소제(A-5004, 미성), 2차 가소제로서 에폭시화 대두유(Epoxided soybean oil, E.S.O, 사조), 방담제로서 다가 알코올 지방산 에스테르(ALMAX-9000, 일신웰스), 칼슘-아연계 유기복합체 열안정제(LTX, 케이디켐), 산화생분해 촉매제(TGR, 바이오소재) 및 신선도 유지를 위한 첨가제로서 티타늄(Ti)이 코팅된 제올라이트 분말을 하기 표에 제시된 조성(단위: kg)으로 혼합하여 슈퍼믹서에 투입한 후, 140 ± 5 ℃의 온도를 유지하며 1,400 rpm으로 12분간 믹싱하여 투명성을 갖는 조성물을 준비하였다. 또한 산화생분해 촉매제를 사용하는 것을 제외하고는, 상기와 동일한 조건으로 대조구를 준비하였다.Polyvinyl chloride (P-1000, Hanwha Chemical), Primary plasticizer (A-5004, Aesthetic), Epoxidized soybean oil (ESO, Sajo) as secondary plasticizer, Polyhydric alcohol fatty acid ester (ALMAX- 9000, Ilsin Wells), calcium-zinc-based organic composite thermal stabilizer (LTX, KD Chem), oxidative biodegradation catalyst (TGR, biomaterial) and zeolite powder coated with titanium (Ti) as an additive for maintaining freshness After mixing to the composition (unit: kg) presented in the supermixer, and maintaining a temperature of 140 ± 5 ℃ was mixed for 12 minutes at 1,400 rpm to prepare a composition having transparency. A control was prepared under the same conditions as above except that an oxidative biodegradation catalyst was used.
[표 1]TABLE 1
Figure PCTKR2018004826-appb-I000001
Figure PCTKR2018004826-appb-I000001
(2) 산화생분해성 투명 바이오 랩 필름(포장용)의 제조(2) Preparation of Oxidative Biodegradable Transparent Biolab Film (for Packaging)
다이 직경이 90 ㎜, L/D가 28인 압출 성형기(#90-28, Power INC, Cheongju, Korea)를 이용하여 스크류 온도를 180 내지 200 ℃로 유지하고, T-DIE(T-DIE, Cn tech industrial company, Hwaseong, Korea)의 온도를 200 내지 205 ℃로 유지하면서 상기와 같이 제조된 대조구 및 산화생분해성 투명 바이오 랩 필름 조성물을 압출하였다. 그리고 냉각을 위해 냉각롤 1, 2, 3번을 20 내지 26 ℃로 유지하면서 통과시킨 후, 와인더 롤을 통하여 두께 12 ㎛의 필름을 제조하였다.The screw temperature is maintained at 180 to 200 ° C. using an extrusion machine (# 90-28, Power INC, Cheongju, Korea) with a die diameter of 90 mm and L / D of 28, and T-DIE (T-DIE, Cn tech industrial company, Hwaseong, Korea) extruded the control and oxidative biodegradable transparent bio wrap film composition prepared as described above while maintaining the temperature of 200 to 205 ℃. Then, the cooling rolls 1, 2, and 3 were passed while maintaining the temperature at 20 to 26 ° C. for cooling, and a film having a thickness of 12 μm was produced through the winder roll.
상기와 같이 제조된 실시예와 대조구의 필름 물성을 다음과 같은 방법으로 측정하고, 그 결과를 분석하였다.The physical properties of the examples and the control prepared as described above were measured by the following method, and the results were analyzed.
실험예Experimental Example
(1) 바이오매스 유래 유기탄소의 함량(1) Content of organic carbon derived from biomass
제품 내 바이오매스 유래 유기탄소 함량을 측정하는 규격인 ASTM D6866(유럽 공인 방식 명칭 CEN16137)에 의거하여 미국 BETA연구소에 의뢰해 실시예로부터 얻어진 산화생분해성 필름 시료 25 g으로 시험을 진행하였다.In accordance with ASTM D6866 (European recognized method name CEN16137), a standard for measuring the content of biomass derived organic carbon in the product, the test was conducted with 25 g of the oxidative biodegradable film sample obtained from the example by the US BETA Institute.
시험 결과, 필름 내 유기 탄소함량은 35 %로, 미국농무부(United States Department of Agriculture) 인증기준인 25 %보다 높은 것으로 나타났다.The test results show that the organic carbon content in the film is 35%, which is higher than the United States Department of Agriculture certification of 25%.
(2) 인장강도, 연신율 및 최대하중 연신율(2) Tensile strength, elongation and maximum load elongation
산화생분해 촉매제가 첨가되지 않은 대조구와 실시예로부터 얻어진 산화생분해성 필름 시료를 ASTM D3039 규준에 따라 5 × 150 ㎜로 재단하여 만능재료시험기(WL2100C UTM, Withlab Corporation, Gunpo, Korea)를 이용하여 기계적 물성(인장강도, 연신율 및 최대하중 연신율)을 측정하였고, 그 결과를 하기 표 2에 나타내었다. 또한 대조구와 산화생분해성 필름의 인장강도, 연신율 및 최대하중 연신율을 나타낸 그래프를 도 2, 도 3 및 도 4에 나타내었다.Mechanical control using a universal testing machine (WL2100C UTM, Withlab Corporation, Gunpo, Korea) by cutting the oxidative biodegradable film sample obtained from the control and the Example without adding the oxidative biodegradation catalyst to 5 × 150 mm according to ASTM D3039 standard (Tensile strength, elongation and maximum load elongation) were measured, and the results are shown in Table 2 below. In addition, graphs showing the tensile strength, the elongation, and the maximum load elongation of the control and the oxidative biodegradable film are shown in FIGS. 2, 3, and 4.
[표 2]TABLE 2
Figure PCTKR2018004826-appb-I000002
Figure PCTKR2018004826-appb-I000002
시험 결과, 대조구와 산화생분해성 필름 모두 MD 방향에서 높은 인장강도와 연신율을 나타내었고, TD 방향에서 산화생분해성 필름이 대조구 대비 낮은 인장강도와 연신율을 보였지만 유의차가 90 % 이상으로 강도가 약화되지 않음을 알 수 있다. 반면, MD 방향에서 산화생분해성 필름은 대조구 대비 높은 인장강도와 연신율을 보였고, 이는 산화생분해성 필름의 강도가 증가하여 대조구보다 더 우수한 것으로 나타났다.As a result of the test, both the control and the oxidative biodegradable film showed high tensile strength and elongation in the MD direction, and the oxidative biodegradable film showed lower tensile strength and elongation than the control in the TD direction, but the significant difference was more than 90%. It can be seen. On the other hand, in the MD direction, the oxidative biodegradable film showed higher tensile strength and elongation than the control, which was superior to the control due to the increased strength of the oxidative biodegradable film.
산화생분해성 필름의 최대하중 연신율은 MD 방향에서 대조구 대비 높은 수치로 나타내었고, TD 방향의 경우 대조구 보다 조금 떨어졌으나 유의차가 90% 이상인 경우 큰 차이가 없는 것으로 판단되므로, 생분해성 필름과 대조구는 비슷한 수준으로 판단되었다.The maximum load elongation of the oxidative biodegradable film was higher than that of the control in the MD direction, and it was slightly lower than the control in the TD direction, but there was no significant difference when the difference was more than 90%. Judging by the level.
(3) 생분해성 시험(3) biodegradability test
표준물질인 셀룰로오스와 상기 실시예로부터 제조된 산화생분해성 필름의 산화생분해성을 평가하기 위하여 ASTM D6954-04에 따라 시험을 진행하였다. 분해성 평가는 도 5와 같이 3 단계로 구분되며, 1 단계에서는 ASTM D5208-01 CYCLE A방법으로 UVA 340 nm로 100 시간 처리하여 화학적 분해를 시킨 후, UV처리된 시료의 생분해도를 KSM-3100-1의 방법으로 측정하였다. ASTM D6954-04 방법에 의한 45 일간의 생분해성 시험의 결과를 하기 표 3에 나타내었고, 표준물질 및 생분해성 필름의 평균 생분해도를 도 6 및 도 7에 나타내었다.In order to evaluate the oxidative biodegradability of the standard cellulose and the oxidative biodegradable film prepared from the above example, a test was conducted according to ASTM D6954-04. Degradability evaluation is divided into three stages as shown in Figure 5, in the first step after the chemical decomposition by UVA 340 nm 100 hours treatment by ASTM D5208-01 CYCLE A method, the biodegradability of the UV treated sample KSM-3100- It measured by the method of 1. The results of 45 days of biodegradability test by the ASTM D6954-04 method are shown in Table 3 below, and the average biodegradability of the standard and biodegradable film is shown in FIGS. 6 and 7.
[표 3]TABLE 3
Figure PCTKR2018004826-appb-I000003
Figure PCTKR2018004826-appb-I000003
시험 결과, 표준물질인 셀룰로오스의 이산화탄소 방출량에 의하여 계산된 평균 생분해도는 76.1 %로 나타났고, 본 발명에 따라 제조된 생분해성 필름의 이산화탄소 방출량에 의하여 계산된 평균 생분해도는 46.7 %로 나타났다. 특히 16일 이후부터 본 발명에 의해 제조된 생분해성 필름의 생분해도는 거의 일정한 생분해도로 분해되는 것을 확인할 수 있었다. 또한 표준물질에 대비 61.4 %의 생분해도를 나타내었다.As a result of the test, the average biodegradation calculated by the carbon dioxide emission amount of the standard cellulose was 76.1%, and the average biodegradation calculated by the carbon dioxide emission amount of the biodegradable film prepared according to the present invention was 46.7%. In particular, from 16 days after the biodegradability of the biodegradable film produced by the present invention was confirmed to be decomposed to almost constant biodegradation. In addition, the biodegradation was 61.4% compared to the standard.
(4) 식품포장재로서의 필름 안정성(4) Film Stability as Food Packaging Material
실시예로부터 제조된 산화생분해성 필름을 KFDA의 규정에 따라 식품공전의 기구 및 용기·포장의 기준·규격 중 합성수지제 방법에 의거하여 측정하였고, 그 결과를 하기 표 4에 나타내었다.The oxidative biodegradable film prepared from the example was measured according to the synthetic resin method among the standards and specifications of utensils, containers, and packaging in accordance with KFDA, and the results are shown in Table 4 below.
[표 4]TABLE 4
Figure PCTKR2018004826-appb-I000004
Figure PCTKR2018004826-appb-I000004
시험 결과, 재질에서 Pb, Cd, Hg, Cr6+은 측정 설비의 검출한계인 10 ㎎/㎏ 이하였고, 합계로서 100 이하인 규격기준에 적합한 것으로 나타났다. 또한 용출에서 중금속, 과망간산칼륨 소비량 및 총 용출량이 규격기준에 알맞은 것으로 나타났다. 이에 따라 본 발명에 따른 생분해성 필름은 식품용 용기 포장 규격에 매우 적합함을 알 수 있다.As a result, Pb, Cd, Hg, Cr 6+ in the material was found to be less than 10 mg / kg, which is the detection limit of the measuring equipment, and meet the standards of 100 or less in total. In addition, heavy metals, potassium permanganate consumption and total elution were found to meet the standard. Accordingly, it can be seen that the biodegradable film according to the present invention is very suitable for the container packaging standard for food.
(5) 유해물질 분석(5) Hazardous Substance Analysis
RoHS 지침에 따라, 실시예로부터 제조된 산화생분해성 필름에 대한 6가지 규제물질의 시험을 IEC 62321에 의거하여 진행하였고, 측정한 결과를 하기 표 5에 나타내었다. 또한 규제물질의 방법에 관한 순서도를 도 8 및 도 9에 나타내었다.In accordance with the RoHS Directive, tests of six regulated materials for oxidative biodegradable films prepared from Examples were conducted in accordance with IEC 62321, and the measured results are shown in Table 5 below. 8 and 9 show flowcharts of the method for the regulated substance.
[표 5]TABLE 5
Figure PCTKR2018004826-appb-I000005
Figure PCTKR2018004826-appb-I000005
(*1: IEC 62321-5 Ed.1.0: 2013(AAS), *2: IEC 62321-4 Ed.1.0: 2013(AAS), *3: IEC 62321 Ed.1.0: 2008 (UV/Vis), *4: IEC 62321 Ed.1.0: 2008 (GC/MS))(* 1: IEC 62321-5 Ed. 1.0: 2013 (AAS), * 2: IEC 62321-4 Ed. 1.0: 2013 (AAS), * 3: IEC 62321 Ed. 1.0: 2008 (UV / Vis), * 4: IEC 62321 Ed.1.0: 2008 (GC / MS))
시험 결과, 실시예로부터 제조된 산화생분해성 필름은 6 가지 유해물질에 대하여 모두 불검출로 나타났으며, 이에 따라 유럽 RoHS 기준에 적합한 것으로 나타났다.As a result of the test, the oxidative biodegradable film prepared from the examples was found to be non-detection for all six hazardous substances, and accordingly it was found to comply with the European RoHS standard.
(6) 투명도(6) transparency
투명도 평가는 ASTM D1003 표준 시험방법에 따라 헤이즈를 측정하였다. 헤이즈는 빛이 투명한 재료 안을 통과할 때 재료의 종류에 따라서는 반사나 흡수 외에 그 재료의 고유 성질에 따라 광선이 확산되어 불투명한 흐림상 외관이 나타나는 현상이다. 이같이 투명한 것에 입사한 광선이 확산하는 정도를 헤이즈라고 하고, 확산 투과율(Td)과 전광선 투과율(Tt)을 측정하고 그 비율(Td/Tt × 100)로 표시하며, 이러한 헤이즈 값이 1 이하이면 광학적으로 매우 우수한 재료이며, 3 이하이면 광학 재료로 사용할 수 있다.Transparency evaluation measured haze according to ASTM D1003 standard test method. Haze is a phenomenon in which when light passes through a transparent material, light is diffused depending on the material's intrinsic properties, in addition to reflection and absorption depending on the type of material, resulting in an opaque cloudy appearance. The degree of diffusion of light incident on such a transparent object is called haze, and the diffusion transmittance (Td) and total light transmittance (Tt) are measured and expressed as the ratio (Td / Tt × 100). It is a very excellent material, and if it is 3 or less, it can be used as an optical material.
시험 결과, 생분해성 필름의 헤이즈는 3으로 투명성이 우수함을 알 수 있었다.As a result of the test, it was found that the haze of the biodegradable film was 3, which was excellent in transparency.
결과 검토Review the results
본 발명에서는 식물체 유래 가소제, 생분해 촉매제 등을 이용하여 산화생분해성 투명 바이오 랩 필름을 새롭게 개발하였다.In the present invention, a oxidative biodegradable transparent bio wrap film was newly developed using a plant derived plasticizer, a biodegradation catalyst, and the like.
산화 생분해 촉매제 유무에 따라 유형을 나누어 인장강도, 연신율 및 최대하중 연신율을 비교한 결과는 서로 유사하였다.The results of comparing the tensile strength, elongation and maximum load elongation by types according to the presence or absence of the oxidative biodegradation catalyst were similar.
탄소 중립(Carbon neutral)형 식물체 바이오매스는 지구의 이산화탄소 총량을 증가시키지 않는 점에서 주목을 받고 있는데 탄소중립형 투명 바이오 랩 필름은 바이오매스 함량이 35%로 USDA 기준인 25%보다 높았다. 또한 투명 바이오 랩 필름의 중금속 검출 실험결과 유럽 RoHS 기준에 적합하였고, 생분해도를 45일간 측정한 결과 셀룰로오스 대비 61.4%의 생분해를 나타내어 관련 규격기준인 ASTM D 6494 및 UAE S 5009의 기준에도 적합하였다.Carbon-neutral plant biomass has attracted attention because it does not increase the total amount of carbon dioxide in the earth. The carbon-neutral transparent biowrap film has a biomass content of 35%, which is higher than the USDA standard of 25%. In addition, the test results of heavy metal detection of the transparent biolab film were in compliance with the European RoHS standard, and the biodegradability was measured for 45 days and showed 61.4% biodegradation compared to cellulose, which was also in compliance with the standards of ASTM D 6494 and UAE S 5009.
나아가, 신선도 유지 관련 추가적인 실험을 수행한 결과, 본 발명의 투명 바이오 랩 필름은 금속이 코팅된 제올라이트 분말을 사용하지 않은 경우 대비, 포장된 각종 과채류의 색변, 갈변 및 시듦이 효과적으로 억제되어 식품의 신선도 유지에 매우 적합함을 확인하였다.Furthermore, as a result of further experiments on maintaining freshness, the transparent bio-wrap film of the present invention is effectively suppressed the color change, browning and wilting of various packaged fruits and vegetables as compared to the case of not using the metal-coated zeolite powder. It was confirmed that it was very suitable for maintenance.
본 발명에 따른 바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름은 생분해성 및 기계적 물성이 우수하고, 유기탄소 함량이 미국농무성 등의 바이오 베이스 플라스틱 규격 기준에 적합하며, 포장된 식품의 신선도를 유지하는데도 유리하다.Oxidative biodegradable transparent bio wrap film using biomass and biodegradation catalyst according to the present invention has excellent biodegradability and mechanical properties, organic carbon content meets the standards of bio-based plastics such as USDA, freshness of packaged foods It is also advantageous to maintain.
이러한 본 발명의 산화생분해성 투명 바이오 랩 필름은 식품포장재를 포함한 친환경 패키징, 3D 프린터용 바이오 필라멘트 등 다양한 제품군에 활용될 수 있을 것이며, 그 사업적 파급효과 또한 클 것으로 기대된다.The oxidative biodegradable transparent bio wrap film of the present invention may be utilized in various products such as eco-friendly packaging including food packaging materials, biofilament for 3D printer, and its business ripple effect is also expected to be great.

Claims (4)

  1. 주원료로서 열가소성 수지 100 중량부;100 parts by weight of a thermoplastic resin as a main raw material;
    1차 가소제로서 에스테르계 가소제 39 중량부;39 parts by weight of an ester plasticizer as a primary plasticizer;
    2차 가소제로서 탄소중립(Carbon neutral)형 식물체 가소제 9 중량부;9 parts by weight of a carbon neutral plant plasticizer as a secondary plasticizer;
    방담제로서 다가 알코올 지방산 에스테르 1.5 중량부;1.5 parts by weight of a polyhydric alcohol fatty acid ester as an antifogging agent;
    열안정제로서 칼슘-아연계 유기 복합체 열안정제 1 중량부;1 part by weight of a calcium-zinc-based organic composite thermal stabilizer as a thermal stabilizer;
    산화생분해 촉매제로서 바이오매스를 함유하는 산화생분해 펠릿 1 중량부; 및1 part by weight of oxidative biodegradation pellets containing biomass as an oxidative biodegradation catalyst; And
    신선도 유지를 위한 첨가제로서 금속이 코팅된 제올라이트 분말 0.001 중량부;를 포함하며,And 0.001 parts by weight of a metal-coated zeolite powder as an additive for maintaining freshness.
    상기 열가소성 수지는 950 내지 1050의 중합도, 300 내지 350㎛의 입도분포, 0.51 내지 0.59 g/cc의 비중을 가지는 폴리염화비닐(PVC)이고,The thermoplastic resin is polyvinyl chloride (PVC) having a polymerization degree of 950 to 1050, a particle size distribution of 300 to 350 μm, and a specific gravity of 0.51 to 0.59 g / cc,
    상기 1차 가소제는 5:5의 중량비로 혼합되는 글리세릴 라우레이트 디아세테이트(Glyceryl laurate diacetate) 및 디이소노닐 헥사하이드로프탈레이트(Diisononyl hexahydrophthalate)의 혼합물이며,The primary plasticizer is a mixture of glyceryl laurate diacetate and diisononyl hexahydrophthalate mixed at a weight ratio of 5: 5,
    상기 2차 가소제는 에폭시화 대두유(Epoxided soybean oil)이고,The secondary plasticizer is epoxidized soybean oil,
    상기 방담제는 폴리글리세롤 모노올레이트(Polyglycerol monooleate)이며,The antifogging agent is polyglycerol monooleate,
    상기 열안정제는 라우린산, 올레인산, 벤조산, 베헨산, 스테아린산 및 리시놀산으로 이루어진 군으로부터 선택된 1종 이상의 지방산을 갖는 칼슘 및 아연의 지방산염 혼합물이고,The heat stabilizer is a fatty acid mixture of calcium and zinc having at least one fatty acid selected from the group consisting of lauric acid, oleic acid, benzoic acid, behenic acid, stearic acid and ricinolic acid,
    상기 산화생분해 촉매제는 바이오매스, 바인더 수지, 왁스, 지방족 폴리에스테르, 솔비톨, 탄산칼슘 및 스테아린산으로 구성된 것이며,The oxidative biodegradation catalyst is composed of biomass, binder resin, wax, aliphatic polyester, sorbitol, calcium carbonate and stearic acid,
    상기 신선도 유지를 위한 첨가제는 티타늄이 표면에 코팅된 제올라이트 분말이고,The additive for maintaining the freshness is a zeolite powder coated on the surface of titanium,
    식품포장재의 원료로 사용되는 것을 특징으로 하는,It is used as a raw material of food packaging material,
    바이오매스 및 생분해 촉매제를 포함하는 조성물이 압출성형되어 제조된 산화생분해성 투명바이오랩 필름은 KSM-3100-1의 방법으로 45일간 측정한 생분해도가 표준물질인 셀룰로오스 분말 대비 61.4%인 것을 특징으로 하는,The oxidative biodegradable transparent biolab film prepared by extrusion molding a composition comprising a biomass and a biodegradation catalyst is 61.4% of the biodegradability measured by the method of KSM-3100-1 for 45 days compared to the cellulose powder which is a standard substance. doing,
    바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름 조성물.Oxidative biodegradable transparent bio wrap film composition using biomass and biodegradation catalyst.
  2. 제1항에 따른 조성물이 압출성형되어 제조된,A composition according to claim 1 prepared by extrusion molding,
    바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름.Oxidative biodegradable transparent bio wrap film using biomass and biodegradation catalyst.
  3. 제2항에 있어서,The method of claim 2,
    인장강도가 2.2 내지 4.2 kgf/㎟, 연신율이 262 내지 402 %, 최대하중 연신율이 259 내지 396 %, 헤이즈가 3, 두께가 10 내지 15 ㎛인 것을 특징으로 하는,Characterized in that the tensile strength is 2.2 to 4.2 kg f / ㎜, elongation is 262 to 402%, maximum load elongation is 259 to 396%, haze is 3, thickness is 10 to 15 ㎛,
    바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름.Oxidative biodegradable transparent bio wrap film using biomass and biodegradation catalyst.
  4. 제2항에 따른 산화생분해성 투명 바이오 랩 필름의 제조방법으로서,As a method for producing an oxidative biodegradable transparent bio wrap film according to claim 2,
    각각의 원료 성분을 슈퍼믹서에 투입한 후 1,400 rpm 및 140 ± 5 ℃의 조건을 유지하면서, 12분간 믹싱하여 배합물을 준비한 다음,After each raw ingredient is added to the supermixer, the mixture is prepared by mixing for 12 minutes while maintaining the conditions of 1,400 rpm and 140 ± 5 ° C.
    다이 직경 90 mm, L/D 28인 압출성형기를 이용하여 스크류 온도 180 내지 200 ℃, T-DIE 온도 200 내지 205 ℃의 조건을 유지하면서, 배합물을 압출한 다음,The compound was extruded using an extrusion machine having a die diameter of 90 mm and L / D 28 while maintaining the screw temperature of 180 to 200 ° C and the T-DIE temperature of 200 to 205 ° C.
    냉각을 위해 냉각롤 1, 2, 3번을 20 내지 26 ℃로 유지하면서 통과시킨 후 와인더 롤을 통해 두께 12 ㎛의 필름을 제조하는 것을 특징으로 하는,After passing through the cooling rolls 1, 2, 3 while maintaining at 20 to 26 ℃ for cooling, characterized in that for producing a film having a thickness of 12 ㎛ through the winder roll,
    바이오매스 및 생분해 촉매제를 이용한 산화생분해성 투명 바이오 랩 필름의 제조방법.Method for producing an oxidative biodegradable transparent bio wrap film using biomass and biodegradation catalyst.
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