WO2018221415A1 - Steam cooker - Google Patents
Steam cooker Download PDFInfo
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- WO2018221415A1 WO2018221415A1 PCT/JP2018/020178 JP2018020178W WO2018221415A1 WO 2018221415 A1 WO2018221415 A1 WO 2018221415A1 JP 2018020178 W JP2018020178 W JP 2018020178W WO 2018221415 A1 WO2018221415 A1 WO 2018221415A1
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- steam
- noodle strings
- steaming
- noodle
- primary
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/14—Cooking-vessels for use in hotels, restaurants, or canteens
- A47J27/16—Cooking-vessels for use in hotels, restaurants, or canteens heated by steam
Definitions
- the present invention relates to a noodle strings steaming apparatus and steaming method. More specifically, the present invention relates to a noodle string steaming apparatus and a steaming method suitable for steaming raw noodles.
- Steamed noodles and instant noodles are produced in large quantities at high speed.
- steamed noodles and instant noodles are made by mixing raw materials such as wheat flour, buckwheat flour, starch, etc., supplying distilled water (dissolved salt, citrus, thickening polysaccharides, etc.) and mixing.
- a noodle dough called dough is prepared.
- dough after aging the prepared noodle dough (dough), it is prepared and compounded into a noodle strip by a rolling mill.
- noodle strings are often processed continuously using a tunnel-type steamer.
- a large amount of steam is required because it is necessary to steam a group of noodle strings continuous at high speed.
- the steaming process is insufficient, the texture of the steamed noodle itself will remain fresh, and even if an instant noodle mass is completed by oil-heat drying or hot-air drying, When returning and eating, so-called rawness remains.
- the steaming process is a very important process in the production of steamed noodles and instant noodles.
- Patent Document 1 can perform steaming efficiently, but the structure becomes complicated.
- Patent Document 2 requires accuracy because it is necessary to maintain sealing by packing.
- the present inventors aimed to develop a method for efficiently cooking in the steaming process in the production of steamed noodles and instant noodles.
- the primary steam is supplied to the transported noodle strings, and the steam is stored from the steambox. It was found that a method for recovering the internal steam and supplying the reheated secondary steam into the steam storage is useful from the viewpoint of effective use of the steam. It was found that by circulating a part of the steam in this way, the discharged steam can be reduced and energy saving can be achieved.
- the first invention of the present application is “A steaming device for steaming noodle strings, A tunnel-type steam room having an outlet part and an inlet part; A transport mechanism for transporting the noodle strings in the tunnel-type steamhouse; A primary heating mechanism for generating steam to be supplied to the transported noodle strings; A primary steam injection pipe for supplying steam heated by the primary heating mechanism; A steam recovery mechanism for recovering the internal steam from the steam storage; A secondary heating mechanism for reheating the steam recovered by the steam recovery device; A steaming device for noodle strings, comprising: a secondary steam spray pipe for supplying steam reheated by the secondary heating mechanism. “It is.
- the second invention of the present application is The apparatus for steaming noodle strings according to claim 1, wherein the piping path for supplying the primary steam and the piping path for supplying the secondary steam are separate systems.
- the primary steam injection pipe is disposed on the upper side of the noodle strings conveying device, and further, the secondary steam injection pipe is disposed on the lower side of the steam storage. That is, the third invention of the present application is “The steaming device for the noodle strings group according to claim 1 or 2, wherein the primary steam injection pipe is disposed on an upper side of the steam storage, and further, a secondary steam injection pipe is disposed on a lower side of the steam storage.” .
- the noodle string group transporting apparatus is configured so that the noodle string group introduced from the inlet is transported from the upper part to the lower part while repeating a plurality of reciprocations in the longitudinal direction in the steam chamber. That is, the fourth invention of the present application is “The noodle string group transport device carries the noodle string group from the inlet of the steamhouse, and the noodle string group introduced from the inlet transports to the lower part of the steamhouse through multiple round trips in the steamhouse.
- the noodle string group steaming device according to any one of claims 1 to 3, wherein the noodle string group is one or a plurality of conveyors provided in multiple stages so that the noodle string group is discharged from an outlet portion of the steam storage. "".
- the steam supplied by the primary steam ejection pipe or the secondary steam ejection pipe is a steam having a temperature in the range of 100 ° C. to 120 ° C.
- the fifth invention of the present application is The steaming apparatus for noodle strings according to any one of claims 1 to 4, wherein the steam supplied by the primary steam jet pipe or the secondary steam jet pipe is steam having a temperature in the range of 100 ° C to 120 ° C. "".
- the amount of steam to be used can be reduced by further increasing the steaming efficiency, and the exhaust steam can be reduced.
- FIG. 1 shows an overall schematic diagram of the first embodiment of the noodle strings steaming apparatus of the present invention.
- the first embodiment of the noodle strings steaming apparatus of the present invention includes a tunnel-type steamhouse 1 having an inlet portion 3 and an outlet portion 5, and a noodle string group M in the steamhouse 1.
- a transport mechanism for transporting the transport a transport device using conveyors (first conveyor 7 and second conveyor 9) provided in multiple stages is provided.
- a primary steam spray pipe 11 for steaming the noodle strings M is installed in the steam storage 1 on the upper side.
- the primary steam sequentially uses steam newly prepared from moisture supplied from the outside, and a primary heating device 13 for heating and supplying steam supplied to the primary steam injection pipe 11 is provided. Yes.
- the secondary steam injection pipe 15 collects the steam discharged from the hole provided in the outlet portion 5 protruding from the steam storage, and heats high-temperature moisture such as recovered moisture that has been drained, etc. After being vaporized again by the heating device, it is provided so as to be supplied again into the vapor storage 1 from the second vapor injection pipe 15. Further, an exhaust duct for collecting and exhausting excess steam is provided near the inlet 3 and the outlet 5 of the steam storage 1.
- the steamhouse 1 of the steaming device of the first embodiment of the present invention is a multi-stage type steaming device in which the noodle string group M is carried from the inlet portion 3 and conveyed from the upper stage to the lower stage through a plurality of reciprocations. .
- the noodle string group M is carried in from the inlet 3 of the steamhouse 1 in the steamhouse 1, and is first transported in the “exit direction” on the conveyor.
- the loaded noodle strings M are transported to the outlet side in the longitudinal direction of the steam storage 1, and when the first conveyor 7 is reversed on the outlet side, the noodle strings are transferred to the next second conveyor 9.
- the noodle strings transferred to the second conveyor 9 are conveyed in the “inlet direction” and are returned to the first conveyor 7 when reversed on the inlet side.
- the received noodle string group M is transported to the “exit side” again, exits the steamhouse 1 from the exit of the steamhouse 1, and is carried outside.
- the material of the steamhouse 1 is not particularly limited, but a material such as stainless steel having rigidity and heat retention is suitable.
- a structure that can be sealed as much as possible so as to reduce the leakage of steam including the connection part with the inlet 3 and the outlet 5.
- the steam supplied from the primary steam ejection pipe 11 and the secondary steam ejection pipe 15 can be effectively filled in the steam warehouse 1, so that the internal noodle strings M Can be effectively exposed to steam.
- a first conveyor 7 and a second conveyor 9 are installed as a transport mechanism for transporting the noodle string group M.
- the transport mechanism (conveyor unit) according to the present invention transports the noodle strings that have been carried in from the upper stage to the lower stage in the steamhouse with multiple reciprocations in the substantially horizontal direction in the longitudinal (length) direction of the steamhouse 1. It is installed in multiple stages.
- the conveyor belt 27 is preferably a net conveyor from the viewpoint of vapor permeability, for example, a through-hole conveyor belt such as a metal mesh is preferable.
- the first conveyor 7 is circulated endlessly by sprockets (18, 19) and guides (21, 23, 25).
- the conveyor belt 27 of the first conveyor 7 is supported by the first guide 21 of the entrance portion and ascends in the entrance portion 3 obliquely upward, and then horizontally toward the exit side.
- the outlet portion After being supported by the third guide 25 on the near side, it moves obliquely downward and exits the steam chamber.
- the steam store 1 is provided with one or a plurality of first steam injection pipes 11 for supplying steam into the steam store 1.
- the primary steam sequentially uses steam newly prepared from moisture supplied from the outside, and a primary heating device 13 is provided as a primary heating mechanism for supplying steam supplied to the primary steam injection pipe 11. It has been.
- the primary heating device 13 can use a heat exchanger such as a normal boiler or a superheater.
- the steam that is actually brought into contact with the noodle strings is preferably steam of about 100 ° C. and high in dryness. For this reason, since the temperature of the steam supplied from the injection pipe 11 may drop, superheated steam with a steam temperature in the steam injection pipe of 100 ° C. or higher (about 100 ° C. to 120 ° C., preferably about 103 ° C. to 115 ° C.) Is preferable.
- a pressure reducing valve and a steam trap may be provided after the primary heating device 13 as necessary.
- the first steam injection pipe 11 is used to give steam to the noodle strings being conveyed in the upper stage of the first conveyor 7. That is, the first steam injection pipe 11 is provided on the first conveyor 7 so that the noodle strings can be steamed while the noodle strings group carried from the inlet portion of the steamhouse 1 is conveyed to the outlet side in the first stage. Located at the bottom.
- the steam pipe 5 is disposed under the metal mesh conveyor belt 27, and steam is supplied to the noodle strings by steaming in the first stage.
- steam injection pipe 11 is only an example, and of course, you may provide in the 1st-stage conveyor upper part side.
- a plate member for reflecting the vapor can be appropriately attached.
- one or more secondary steam injection pipes 15 for supplying steam to the steamhouse 1 are further provided.
- the secondary steam injection pipe 15 is provided with a secondary heating device 17 as a secondary heating mechanism for supplying steam supplied to the secondary steam injection pipe 15.
- the steam discharged from the hole provided in the outlet portion 5 protruding from the steam storage 1 is recovered, heated at a high temperature such as drained recovered water and vaporized again, and then the second steam injection pipe 15 is provided so as to be supplied again into the steam storage 1.
- the secondary heating device 17 can use a heat exchanger such as a normal boiler or a superheater. In this way, a part of the steam can be circulated using the second steam injection pipe 15 and the secondary heating mechanism.
- the second steam ejection pipe 15 is located in the lower part of the first conveyor 7.
- the lower part of the steam storage 1 is heated and the lower part is heated. It is possible to continue cooking in
- the steam actually brought into contact with the noodle strings as in the case of the first steam injection pipe 11 is steam of about 100 ° C. and high in dryness. preferable.
- the steam temperature in the steam injection pipe is set to 100 ° C. or higher superheated steam (about 100 ° C. to 120 ° C., preferably about 103 ° C. to 115 ° C.). It is suitable.
- the second steam injection pipe 15 is mainly used for imparting steam to the noodle strings being conveyed at the lower stage of the first conveyor 7. That is, the noodle strings M carried in from the inlet 3 of the steamhouse 1 pass through the first and second stages, and the noodle strings being transported to the outlet side in the third stage can be steamed.
- a steam injection pipe 15 is disposed at the lower part of the first conveyor.
- the steam supplied by the first steam injection pipe 11 and the second steam injection pipe 15 contributes to the steaming of the noodle strings group throughout the steam storage 1.
- the first steam injection pipe and the second steam injection pipe are separate systems ⁇
- a mode is shown in which the piping path for supplying the primary steam and the piping path for supplying the secondary steam are configured by separate systems that do not merge.
- the primary steam pipe and the secondary steam pipe for reusing recovered steam can be provided as separate systems.
- the primary steam and the secondary steam are in the same system, there is a case where it is difficult to smoothly join the steam because the pressures of each other antagonize when the steams join.
- the piping path for supplying the primary steam and the piping path for supplying the secondary steam are configured as separate systems that do not merge.
- Steam temperature supplied from steam injection pipe ⁇ The steam temperature supplied to the noodle string group from the first steam injection pipe and the second steam injection pipe for reheated steam in the present invention is dry steam with reduced wetness, particularly when the noodle string group is targeted. It is preferable to use it.
- the noodle string group M is conveyed in a state where a plurality (thousands) of thin noodle strings are intricate.
- the amount of heat held is large.
- the total heat of saturated steam is the sum of sensible heat and latent heat, but increasing the degree of dryness can increase the amount of total heat by making it contain a lot of latent heat. preferable.
- the steam actually brought into contact with the noodle strings as described above is preferably a steam of about 100 ° C. and having a high dryness. For this reason, since a temperature drop may occur while the steam supplied from the first steam injection pipe reaches the noodle strings group, the superheated steam having a steam temperature of 100 ° C. or higher (about 100 ° C. to 120 ° C.) (Preferably about 103 ° C. to 115 ° C.).
- a steam recovery mechanism for supplying steam to the secondary steam injection pipe 15 is provided.
- the steam exhausted from the steam storage by the steam recovery mechanism can be used effectively. Thereby, energy saving can be realized. It is also possible to reduce the steam to be exhausted.
- a steam recovery duct 33 is provided for recovering the steam discharged from the hole provided in the outlet portion 5 protruding from the steam storage 1.
- the steam discharged from the steamhouse 1 is collected.
- a drain generation and recovery device as disclosed in JP-A-2015-75289 may be used to generate a vapor drain.
- the drained recovered moisture is utilized / heated and vaporized again, and then supplied again into the vapor storage 1 from the second vapor injection pipe 15.
- an exhaust inlet duct 35 is installed on the inlet side. Gas near the inlet 3 is sucked by the inlet duct 35. Since the steam supplied together with the noodle strings is also transported by the transport by the first conveyor 7 for transporting the noodle strings, the steam density in the vicinity of the inlet portion 3 is reduced, and the temperature may be lowered.
- an outlet duct 37 is also provided.
- the significance of the outlet duct 37 in the present invention is to increase the steam density in the vicinity of the outlet and raise the temperature by attracting the steam conveyed with the conveyor to the vicinity of the outlet as described above.
- the temperature in the vicinity of the outlet portion 5 of the steamhouse is 98 ° C. or higher by using these outlet portion ducts 37. More preferably, it is 99 ° C. or higher.
- steaming efficiency can be raised by raising temperature to the vicinity of the exit part 5.
- the length of the steam storage can be minimized and the space can be used effectively.
- the inlet part duct 35 and the outlet part duct 37 are installed is shown, this invention is not limited to this first embodiment, for example, the inlet part duct 35 is shown. Or the structure which does not have either or both of the exit part duct 37 may be sufficient.
- the inlet duct 35 and / or the outlet duct 37 serves as the above-described steam recovery duct, a steam drain is generated and the recovered moisture that has been drained is used / heated, and then vaporized again.
- the second steam injection pipe 15 may be supplied again into the steam storage 1.
- the steam is sucked from the outlet portion 5 and reheated to use the secondary steam as the secondary steam.
- the steam recovery mechanism to be performed is not limited to the type of suction from the outlet portion 5, and for example, a method of recovering the steam from the inlet portion 3 in FIG. 1 is also possible. Further, a method of separately providing a hole in the wall of the vapor store 1 in addition to the inlet 3 and the outlet 5 described above and recovering the vapor from the hole is also possible.
- the transport mechanism for the steamhouse and the noodle strings group is configured so that the noodle strings can be transported in three stages in the steamhouse in the first embodiment of the present invention, but is not limited thereto.
- a normal one-stage type is also possible.
- a method of closing (filling) the void space in order to reduce the volume in the steam storage is also effective. That is, for example, as shown in FIG. 4, the space between the upper end of the steamhouse and the first conveyor 7 (air gap space (1) 39), and the space between the lower end of the steamhouse and the second steam injection pipe.
- a method of inserting a member that fills the (vacant gap space (2) 41), for example, a sealed plate-like body or the like, may be used.
- the steam can be used effectively by reducing the volume of the steam storage.
- gap space it is not limited above, For example, it is needless to say that other parts may be sufficient like the internal space (air gap space (3) 43) of a 2nd conveyor. By filling these void spaces with members, the volume in the steam storage can be reduced and steam can be used effectively.
- the noodle strings M cut out and conveyed on the conveyor are cooked as follows with reference to FIGS. 1 and 5.
- the noodle string group M before being cooked is cut out and transported, but generally, another transport conveyor (not shown) is arranged in front of the inlet portion 3 of the steaming apparatus, and before the steaming.
- a mode in which the noodle strings are conveyed is assumed.
- the noodle string group M delivered from the conveyor is conveyed into the tunnel-type entrance 3 and is conveyed in an obliquely upward direction, which is the direction of travel of the conveyor at the entrance 3, and is conveyed from the entrance 3 to the steamhouse. .
- the noodle strings M transported in the steamhouse 1 are transported from the primary steam injection pipe 11 provided at the lower part of the mesh-like conveyor belt 27 during the transport in the forward direction of the first stage of the upper part of the steamhouse. Steamed with steam. By steaming on the upper side of the steamhouse 1 in this way, the steam then fills the steamhouse 1 from the upper part to the lower part, so that it is exposed to the steam that fills in this way, Steaming of the noodle strings M proceeds as the noodle strings M are conveyed alternately in the outlet direction and the inlet direction.
- the noodle string group M is conveyed as follows. That is, the noodle strings that are carried from the inlet 3 to the steamhouse 1 by the first conveyor 7 and conveyed in the outlet direction through the steamhouse 1 are noodle strings when the first conveyor 7 is reversed by the first sprocket 18. The group is also inverted and dropped onto the second conveyor 9 and delivered. The noodle string group M that has fallen on the second conveyor 9 is conveyed in the direction of the entrance, and is further reversed on the inner diameter side of the second sprocket 19 and dropped again on the first conveyor 7 and delivered.
- the noodle strings that have fallen on the first conveyor 7 will be conveyed again toward the entrance.
- a group of noodle strings conveyed in the direction of the inlet of the first conveyor 7 is conveyed to the outlet portion 5 of the steamhouse 1 and then discharged to the outside.
- the steamed noodle strings M after being discharged are further conveyed by a separately installed conveyor (not shown in the drawing), and transferred to an arbitrary process, that is, an optional process such as seasoning, drawing, cutting, and frying. .
- the food to be cooked by the noodle strings steaming apparatus is noodle strings.
- noodle strings A plurality of noodle strings are steamed as shown in FIG. 4 while each noodle string is connected for a long time instead of being cut.
- the delivery from the first conveyor 7 to the second conveyor 9 or the second conveyor 9 to the first conveyor 7 is performed.
- the noodle strings can be transferred smoothly in the delivery to.
- the inside of the refrigerator can be made to be in a state where steam is accumulated.
- the noodle string group M cooked by the steaming apparatus of the present invention can be used in various ways.
- the steamed noodle strings can be cut and packaged for use as steamed noodles (steamed noodles).
- steamed noodles steamed noodles
- after steaming it can be made into a fried noodle mass or a hot-air dried noodle mass by passing through steps such as pulling, seasoning, cutting and filling with a retainer, and then fried or hot-air dried.
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Abstract
The purpose of the present invention is to develop a device for steaming more efficiently in the steaming process in the production of steamed noodles and instant noodles. In-compartment steam (primary steam) introduced into the noodle string is recovered, reheated and supplied (secondary steam) to the inside of a compartment. That is, the present invention provides a steam cooker for a group of noodle strings, comprising: a tunnel-type steam compartment (1); conveying mechanisms (7, 9) for conveying a group of noodle strings in the tunnel-type steam compartment; a primary heating mechanism (13) for generating steam to be supplied to the conveyed group of noodle strings; a primary steam injection pipe (11) for supplying the steam heated by the primary heating mechanism; a steam recovery mechanism (33) for recovering in-compartment steam from the steam compartment; a secondary heating mechanism (17) for reheating the steam recovered by the steam recovery mechanism; and a secondary steam injection pipe (15) for supplying the steam reheated by the secondary heating mechanism.
Description
本発明は麺線蒸煮装置及び蒸煮方法に関するものである。より具体的には、生麺を蒸煮するのに適した麺線蒸煮装置及び蒸煮方法に関するものである。
The present invention relates to a noodle strings steaming apparatus and steaming method. More specifically, the present invention relates to a noodle string steaming apparatus and a steaming method suitable for steaming raw noodles.
蒸し麺や即席麺は高速度に大量に生産される。蒸し麺や即席麺の製造方法としては、一般には、小麦粉・そば粉・澱粉等の原材料を入れ、練水(食塩、かんすい、増粘多糖類等を溶解したもの)を給水し、混ねつし、ドウと称される麺生地を調製する。そして、調製後の麺生地(ドウ)を熟成後、圧延機により麺帯に調製し複合する。
Steamed noodles and instant noodles are produced in large quantities at high speed. Generally, steamed noodles and instant noodles are made by mixing raw materials such as wheat flour, buckwheat flour, starch, etc., supplying distilled water (dissolved salt, citrus, thickening polysaccharides, etc.) and mixing. Then, a noodle dough called dough is prepared. Then, after aging the prepared noodle dough (dough), it is prepared and compounded into a noodle strip by a rolling mill.
複合後のめん帯を複数の圧延機により圧延後の麺帯を切刃ロールにより切出し、コンベア上に積層させて搬送する。次いでコンベア上に積層された麺線群は搬送されつつトンネル型の蒸煮装置を通過することにより蒸煮される。蒸煮後の麺線群は蒸し麺と呼ばれ、包装され市場に流通する。また、この蒸し麺を着味等を経て乾燥工程に移って油熱や熱風により乾燥することによって即席麺塊が完成する。
複合 Rolled noodle strips with a plurality of rolling mills with a cutting blade roll, and stacked and conveyed on a conveyor. Next, the noodle strings stacked on the conveyor are steamed by passing through a tunnel-type steaming device while being conveyed. Steamed noodle strings are called steamed noodles and are packaged and distributed on the market. Further, the steamed noodles are subjected to a seasoning process and the like, followed by a drying process and dried with oil heat or hot air to complete an instant noodle mass.
ここで、生麺を蒸煮する工程においては、トンネル型の蒸器を用いて連続的に大量の麺線群を処理していく場合が多い。この工程においては、高速で連続する麺線群を蒸し上げていく必要があるため多量の蒸気を必要としていた。また、この蒸しの工程において不十分であると、蒸し麺自体の食感も生っぽさが残り、また、その後、油熱乾燥や熱風乾燥によって即席麺塊を完成させた場合でもこれを湯戻しして喫食する際に、いわゆる生っぽさが残ってしまう。このように、蒸しの工程は蒸し麺や即席麺の製造においては極めて重要な工程である。
Here, in the process of steaming raw noodles, a large number of noodle strings are often processed continuously using a tunnel-type steamer. In this step, a large amount of steam is required because it is necessary to steam a group of noodle strings continuous at high speed. Moreover, if the steaming process is insufficient, the texture of the steamed noodle itself will remain fresh, and even if an instant noodle mass is completed by oil-heat drying or hot-air drying, When returning and eating, so-called rawness remains. Thus, the steaming process is a very important process in the production of steamed noodles and instant noodles.
このために使用する蒸気の量も多く、この蒸気の発生のため多くのエネルギーを消費していた。そこで、本蒸煮の工程において蒸煮の効率をより高めることによって使用する蒸気の量を低減させ、エネルギーをより効率的に使用することができれば、生産のコストを下げまた、排出蒸気を減らすことで環境にもより配慮できることとなる。
一般にトンネル型の蒸煮装置における麺等の蒸煮の効率を高めるための方法として種々の先願技術が開示されている。例えば、以下の特許文献1や特許文献2が挙げられる。 The amount of steam used for this purpose is also large, and a lot of energy is consumed for the generation of this steam. Therefore, if the amount of steam to be used can be reduced by increasing the efficiency of steaming in the main steaming process and energy can be used more efficiently, the cost of production can be reduced and the amount of steam discharged can be reduced. It will be possible to consider more.
In general, various prior application techniques have been disclosed as methods for increasing the efficiency of steaming noodles and the like in a tunnel-type steaming apparatus. For example, the followingpatent documents 1 and patent documents 2 are mentioned.
一般にトンネル型の蒸煮装置における麺等の蒸煮の効率を高めるための方法として種々の先願技術が開示されている。例えば、以下の特許文献1や特許文献2が挙げられる。 The amount of steam used for this purpose is also large, and a lot of energy is consumed for the generation of this steam. Therefore, if the amount of steam to be used can be reduced by increasing the efficiency of steaming in the main steaming process and energy can be used more efficiently, the cost of production can be reduced and the amount of steam discharged can be reduced. It will be possible to consider more.
In general, various prior application techniques have been disclosed as methods for increasing the efficiency of steaming noodles and the like in a tunnel-type steaming apparatus. For example, the following
これらの先行技術はいずれも優れた発明であるが、上記の特許文献1は効率的に蒸しを行うことができるが、構造が複雑になるという点が指摘される。また、特許文献2に記載の方法は、パッキンによる密閉を維持することが必要であるため、精度が要求されるという点が指摘される。
Although these prior arts are all excellent inventions, it is pointed out that theabove Patent Document 1 can perform steaming efficiently, but the structure becomes complicated. In addition, it is pointed out that the method described in Patent Document 2 requires accuracy because it is necessary to maintain sealing by packing.
Although these prior arts are all excellent inventions, it is pointed out that the
そこで、本発明者らは蒸し麺や即席麺の生産における蒸煮の工程において効率的に蒸煮をする方法を開発することを目的とした。
Therefore, the present inventors aimed to develop a method for efficiently cooking in the steaming process in the production of steamed noodles and instant noodles.
本発明者らの種々の検討の結果、麺線群を蒸煮するためのトンネル型の蒸気庫を有する蒸煮装置において、前記搬送される麺線群に一次蒸気を供給するとともに、前記蒸気庫より庫内蒸気を回収して、再加熱した二次蒸気を蒸気庫内に供給する方法が、蒸気の有効活用の面から有用であることを見出した。このように蒸気の一部を循環させることによって、排出する蒸気を減らし、省エネルギー化に繋げることができることを見出した。
As a result of various studies by the present inventors, in the steaming apparatus having a tunnel-type steambox for steaming the noodle strings, the primary steam is supplied to the transported noodle strings, and the steam is stored from the steambox. It was found that a method for recovering the internal steam and supplying the reheated secondary steam into the steam storage is useful from the viewpoint of effective use of the steam. It was found that by circulating a part of the steam in this way, the discharged steam can be reduced and energy saving can be achieved.
すなわち、本願第一の発明は、
“麺線群を蒸煮するための蒸煮装置であって、
出口部及び入口部を有するトンネル型の蒸気庫と、
当該トンネル型の蒸気庫の庫内において麺線群を搬送する搬送機構と、
前記搬送される麺線群に供給する蒸気を生成するための一次加熱機構と、
当該一次加熱機構により加熱された蒸気を供給するための一次蒸気噴射管と、
前記蒸気庫より庫内蒸気を回収する蒸気回収機構と、
前記蒸気回収装置による回収蒸気を再加熱する二次加熱機構と、
当該二次加熱機構により再加熱された蒸気を供給するための二次蒸気噴射管と
を、備えた麺線群の蒸煮装置。“、である。 That is, the first invention of the present application is
“A steaming device for steaming noodle strings,
A tunnel-type steam room having an outlet part and an inlet part;
A transport mechanism for transporting the noodle strings in the tunnel-type steamhouse;
A primary heating mechanism for generating steam to be supplied to the transported noodle strings;
A primary steam injection pipe for supplying steam heated by the primary heating mechanism;
A steam recovery mechanism for recovering the internal steam from the steam storage;
A secondary heating mechanism for reheating the steam recovered by the steam recovery device;
A steaming device for noodle strings, comprising: a secondary steam spray pipe for supplying steam reheated by the secondary heating mechanism. “It is.
“麺線群を蒸煮するための蒸煮装置であって、
出口部及び入口部を有するトンネル型の蒸気庫と、
当該トンネル型の蒸気庫の庫内において麺線群を搬送する搬送機構と、
前記搬送される麺線群に供給する蒸気を生成するための一次加熱機構と、
当該一次加熱機構により加熱された蒸気を供給するための一次蒸気噴射管と、
前記蒸気庫より庫内蒸気を回収する蒸気回収機構と、
前記蒸気回収装置による回収蒸気を再加熱する二次加熱機構と、
当該二次加熱機構により再加熱された蒸気を供給するための二次蒸気噴射管と
を、備えた麺線群の蒸煮装置。“、である。 That is, the first invention of the present application is
“A steaming device for steaming noodle strings,
A tunnel-type steam room having an outlet part and an inlet part;
A transport mechanism for transporting the noodle strings in the tunnel-type steamhouse;
A primary heating mechanism for generating steam to be supplied to the transported noodle strings;
A primary steam injection pipe for supplying steam heated by the primary heating mechanism;
A steam recovery mechanism for recovering the internal steam from the steam storage;
A secondary heating mechanism for reheating the steam recovered by the steam recovery device;
A steaming device for noodle strings, comprising: a secondary steam spray pipe for supplying steam reheated by the secondary heating mechanism. “It is.
次に、前記麺線群の蒸煮装置においては、一次蒸気と、二次蒸気の配管経路が合流しない別系統であることが好ましい。
すなわち、本願第二の発明は、
“前記一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が別系統である請求項1に記載の麺線群の蒸煮装置。”、である。 Next, in the steaming device for the noodle strings group, it is preferable that the primary steam and the secondary steam are not separated from each other.
That is, the second invention of the present application is
The apparatus for steaming noodle strings according toclaim 1, wherein the piping path for supplying the primary steam and the piping path for supplying the secondary steam are separate systems.
すなわち、本願第二の発明は、
“前記一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が別系統である請求項1に記載の麺線群の蒸煮装置。”、である。 Next, in the steaming device for the noodle strings group, it is preferable that the primary steam and the secondary steam are not separated from each other.
That is, the second invention of the present application is
The apparatus for steaming noodle strings according to
次に、前記一次蒸気噴射管については、前記麺線の搬送装置の上部側に配置し、さらに、二次蒸気噴射管を前記蒸気庫の下方側に配置することが好ましい。
すなわち、本願第三の発明は、
“前記一次蒸気噴射管を前記蒸気庫の上方側に配置し、さらに、二次蒸気噴射管を前記蒸気庫の下方側に配置した請求項1又は2に記載の麺線群の蒸煮装置。”、である。 Next, it is preferable that the primary steam injection pipe is disposed on the upper side of the noodle strings conveying device, and further, the secondary steam injection pipe is disposed on the lower side of the steam storage.
That is, the third invention of the present application is
“The steaming device for the noodle strings group according toclaim 1 or 2, wherein the primary steam injection pipe is disposed on an upper side of the steam storage, and further, a secondary steam injection pipe is disposed on a lower side of the steam storage.” .
すなわち、本願第三の発明は、
“前記一次蒸気噴射管を前記蒸気庫の上方側に配置し、さらに、二次蒸気噴射管を前記蒸気庫の下方側に配置した請求項1又は2に記載の麺線群の蒸煮装置。”、である。 Next, it is preferable that the primary steam injection pipe is disposed on the upper side of the noodle strings conveying device, and further, the secondary steam injection pipe is disposed on the lower side of the steam storage.
That is, the third invention of the present application is
“The steaming device for the noodle strings group according to
次に、前記麺線群の搬送装置は、入口部より導入された麺線群が蒸気庫内でその長手方向に複数回の往復を繰り返しながら、上部から下方部まで搬送される形態が好ましい。
すなわち、本願第四の発明は、
“前記麺線群の搬送装置が、前記蒸気庫の入口部より麺線群を搬入し、入口部より導入された麺線群が蒸気庫内で複数回の往復を経て蒸気庫の下部まで搬送され、さらに、前記蒸気庫の出口部より麺線群が排出されるように、多段に設けられた1又は複数のコンベアである請求項1~3のいずれかに記載の麺線群の蒸煮装置。”、である。 Next, it is preferable that the noodle string group transporting apparatus is configured so that the noodle string group introduced from the inlet is transported from the upper part to the lower part while repeating a plurality of reciprocations in the longitudinal direction in the steam chamber.
That is, the fourth invention of the present application is
“The noodle string group transport device carries the noodle string group from the inlet of the steamhouse, and the noodle string group introduced from the inlet transports to the lower part of the steamhouse through multiple round trips in the steamhouse. The noodle string group steaming device according to any one ofclaims 1 to 3, wherein the noodle string group is one or a plurality of conveyors provided in multiple stages so that the noodle string group is discharged from an outlet portion of the steam storage. "".
すなわち、本願第四の発明は、
“前記麺線群の搬送装置が、前記蒸気庫の入口部より麺線群を搬入し、入口部より導入された麺線群が蒸気庫内で複数回の往復を経て蒸気庫の下部まで搬送され、さらに、前記蒸気庫の出口部より麺線群が排出されるように、多段に設けられた1又は複数のコンベアである請求項1~3のいずれかに記載の麺線群の蒸煮装置。”、である。 Next, it is preferable that the noodle string group transporting apparatus is configured so that the noodle string group introduced from the inlet is transported from the upper part to the lower part while repeating a plurality of reciprocations in the longitudinal direction in the steam chamber.
That is, the fourth invention of the present application is
“The noodle string group transport device carries the noodle string group from the inlet of the steamhouse, and the noodle string group introduced from the inlet transports to the lower part of the steamhouse through multiple round trips in the steamhouse. The noodle string group steaming device according to any one of
次に、前記一次蒸気噴出管又は二次蒸気噴出管により供給される蒸気が100℃~120℃の範囲内の温度を有する蒸気であることが好ましい。
すなわち、本願第五の発明は、
“前記一次蒸気噴出管又は二次蒸気噴出管により供給される蒸気が100℃~120℃の範囲内の温度を有する蒸気である請求項1~4のいずれかに記載の麺線群の蒸煮装置。”、である。 Next, it is preferable that the steam supplied by the primary steam ejection pipe or the secondary steam ejection pipe is a steam having a temperature in the range of 100 ° C. to 120 ° C.
That is, the fifth invention of the present application is
The steaming apparatus for noodle strings according to any one ofclaims 1 to 4, wherein the steam supplied by the primary steam jet pipe or the secondary steam jet pipe is steam having a temperature in the range of 100 ° C to 120 ° C. "".
すなわち、本願第五の発明は、
“前記一次蒸気噴出管又は二次蒸気噴出管により供給される蒸気が100℃~120℃の範囲内の温度を有する蒸気である請求項1~4のいずれかに記載の麺線群の蒸煮装置。”、である。 Next, it is preferable that the steam supplied by the primary steam ejection pipe or the secondary steam ejection pipe is a steam having a temperature in the range of 100 ° C. to 120 ° C.
That is, the fifth invention of the present application is
The steaming apparatus for noodle strings according to any one of
本発明の蒸煮装置を利用することで、蒸煮の効率をより高めることによって使用する蒸気の量を低減させ、また、排出蒸気を減らすことも可能となる。
By using the steaming apparatus of the present invention, the amount of steam to be used can be reduced by further increasing the steaming efficiency, and the exhaust steam can be reduced.
By using the steaming apparatus of the present invention, the amount of steam to be used can be reduced by further increasing the steaming efficiency, and the exhaust steam can be reduced.
1 蒸気庫
3 入口部
5 出口部
7 第一コンベア
9 第二コンベア
11 一次蒸気噴射管
13 一次加熱装置
15 二次蒸気噴射管(回収蒸気噴射管)
17 二次加熱装置
18 第1スプロケット
19 第2スプロケット
21 第1ガイド
23 第2ガイド
25 第3ガイド
27 コンベアベルト
29 第3スプロケット
31 第4スプロケット
33 蒸気回収ダクト
35 入口部ダクト
37 出口部ダクト
39 空隙スペース(1)
41 空隙スペース(2)
43 空隙スペース(3)
M 麺線群
DESCRIPTION OFSYMBOLS 1 Steam storage 3 Inlet part 5 Outlet part 7 1st conveyor 9 2nd conveyor 11 Primary steam injection pipe 13 Primary heating apparatus 15 Secondary steam injection pipe (collection steam injection pipe)
17Secondary heating device 18 First sprocket 19 Second sprocket 21 First guide 23 Second guide 25 Third guide 27 Conveyor belt 29 Third sprocket 31 Fourth sprocket 33 Steam recovery duct 35 Inlet duct 37 Outlet duct 39 Gap Space (1)
41 Void space (2)
43 Void space (3)
M noodle group
3 入口部
5 出口部
7 第一コンベア
9 第二コンベア
11 一次蒸気噴射管
13 一次加熱装置
15 二次蒸気噴射管(回収蒸気噴射管)
17 二次加熱装置
18 第1スプロケット
19 第2スプロケット
21 第1ガイド
23 第2ガイド
25 第3ガイド
27 コンベアベルト
29 第3スプロケット
31 第4スプロケット
33 蒸気回収ダクト
35 入口部ダクト
37 出口部ダクト
39 空隙スペース(1)
41 空隙スペース(2)
43 空隙スペース(3)
M 麺線群
DESCRIPTION OF
17
41 Void space (2)
43 Void space (3)
M noodle group
以下に、本発明の第一の実施態様について図面を参照しつつ説明する。
図1は本願発明の麺線蒸煮装置の第一の実施態様の全体模式図を示したものである。
図1に示すように、本発明の麺線蒸煮装置の第一の実施態様は、入口部3と出口部5を備えたトンネル型の蒸気庫1と、当該蒸気庫1内を麺線群Mが搬送される搬送機構として、多段に設けられたコンベア(第一コンベア7、第二コンベア9)による搬送装置が備えられている。 The first embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 shows an overall schematic diagram of the first embodiment of the noodle strings steaming apparatus of the present invention.
As shown in FIG. 1, the first embodiment of the noodle strings steaming apparatus of the present invention includes a tunnel-type steamhouse 1 having an inlet portion 3 and an outlet portion 5, and a noodle string group M in the steamhouse 1. As a transport mechanism for transporting the transport, a transport device using conveyors (first conveyor 7 and second conveyor 9) provided in multiple stages is provided.
図1は本願発明の麺線蒸煮装置の第一の実施態様の全体模式図を示したものである。
図1に示すように、本発明の麺線蒸煮装置の第一の実施態様は、入口部3と出口部5を備えたトンネル型の蒸気庫1と、当該蒸気庫1内を麺線群Mが搬送される搬送機構として、多段に設けられたコンベア(第一コンベア7、第二コンベア9)による搬送装置が備えられている。 The first embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 shows an overall schematic diagram of the first embodiment of the noodle strings steaming apparatus of the present invention.
As shown in FIG. 1, the first embodiment of the noodle strings steaming apparatus of the present invention includes a tunnel-
また、蒸気庫1内には麺線群Mの蒸煮のための一次蒸気噴射管11が上方側に設置されている。当該一次蒸気は順次、新規に外部供給される水分より調製される蒸気を利用しており、当該一次蒸気噴射管11に供給される蒸気を加熱・供給するための一次加熱装置13が設けられている。
Further, a primary steam spray pipe 11 for steaming the noodle strings M is installed in the steam storage 1 on the upper side. The primary steam sequentially uses steam newly prepared from moisture supplied from the outside, and a primary heating device 13 for heating and supplying steam supplied to the primary steam injection pipe 11 is provided. Yes.
次に、二次蒸気噴射管15が下方側に設置されている。当該二次蒸気噴射管15は、蒸気庫から突出する出口部5に設けられた孔部から排出される蒸気を回収し、ドレイン化等した回収水分等の高温の水分を加熱して、二次加熱装置によって再度蒸気化した後に、第二蒸気噴射管15より蒸気庫1内にに再度供給するように設けられている。
さらに、蒸気庫1の入口部3と出口部5付近には、余分な蒸気を回収して排気する排気ダクトが設けられている。以下に上記各構成について説明する。 Next, the secondarysteam injection pipe 15 is installed on the lower side. The secondary steam injection pipe 15 collects the steam discharged from the hole provided in the outlet portion 5 protruding from the steam storage, and heats high-temperature moisture such as recovered moisture that has been drained, etc. After being vaporized again by the heating device, it is provided so as to be supplied again into the vapor storage 1 from the second vapor injection pipe 15.
Further, an exhaust duct for collecting and exhausting excess steam is provided near theinlet 3 and the outlet 5 of the steam storage 1. Each of the above configurations will be described below.
さらに、蒸気庫1の入口部3と出口部5付近には、余分な蒸気を回収して排気する排気ダクトが設けられている。以下に上記各構成について説明する。 Next, the secondary
Further, an exhaust duct for collecting and exhausting excess steam is provided near the
─蒸気庫─
本発明の第一実施態様の蒸煮装置の蒸気庫1は、その入口部3より麺線群Mが搬入されて複数回の往復を経て上段から下段に搬送される多段式タイプの蒸煮装置である。 本第一の実施態様においては、蒸気庫1内において、蒸気庫1の入口部3から麺線群Mが搬入され、まず、コンベア上で“出口方向”に搬送される。搬入された麺線群Mは蒸気庫1の長手方向の出口側まで搬送せしめられ、該出口側で第一コンベア7が反転する際、麺線群は次の第二コンベア9に受け渡される。次に第二コンベア9に受け渡された麺線は“入口方向”に搬送され、入口側で反転する際に、第一コンベア7に受け戻される。該受け戻された麺線群Mは、再度“出口側”に搬送され蒸気庫1の出口部より蒸気庫1を退出して外部に運ばれる。 ─Steamhouse─
Thesteamhouse 1 of the steaming device of the first embodiment of the present invention is a multi-stage type steaming device in which the noodle string group M is carried from the inlet portion 3 and conveyed from the upper stage to the lower stage through a plurality of reciprocations. . In the first embodiment, the noodle string group M is carried in from the inlet 3 of the steamhouse 1 in the steamhouse 1, and is first transported in the “exit direction” on the conveyor. The loaded noodle strings M are transported to the outlet side in the longitudinal direction of the steam storage 1, and when the first conveyor 7 is reversed on the outlet side, the noodle strings are transferred to the next second conveyor 9. Next, the noodle strings transferred to the second conveyor 9 are conveyed in the “inlet direction” and are returned to the first conveyor 7 when reversed on the inlet side. The received noodle string group M is transported to the “exit side” again, exits the steamhouse 1 from the exit of the steamhouse 1, and is carried outside.
本発明の第一実施態様の蒸煮装置の蒸気庫1は、その入口部3より麺線群Mが搬入されて複数回の往復を経て上段から下段に搬送される多段式タイプの蒸煮装置である。 本第一の実施態様においては、蒸気庫1内において、蒸気庫1の入口部3から麺線群Mが搬入され、まず、コンベア上で“出口方向”に搬送される。搬入された麺線群Mは蒸気庫1の長手方向の出口側まで搬送せしめられ、該出口側で第一コンベア7が反転する際、麺線群は次の第二コンベア9に受け渡される。次に第二コンベア9に受け渡された麺線は“入口方向”に搬送され、入口側で反転する際に、第一コンベア7に受け戻される。該受け戻された麺線群Mは、再度“出口側”に搬送され蒸気庫1の出口部より蒸気庫1を退出して外部に運ばれる。 ─Steamhouse─
The
蒸気庫1の材質は特に限定されないが、剛性と保温性を持ったステンレス等の素材が好適である。また、内部に充満する蒸気ができるだけ外部に漏れないように、入口部3や出口部5との接続部分等を含めて、蒸気の漏れを少なくできるよう可能な限り密閉できる構造にしておくことが好ましい。このような構造にしておくことで、一次蒸気噴出管11及び二次蒸気噴出管15より供給される蒸気を蒸気庫1内に有効に充満させていくことができるため、内部の麺線群Mを効果的に蒸気にさらすことができる。
The material of the steamhouse 1 is not particularly limited, but a material such as stainless steel having rigidity and heat retention is suitable. In addition, in order to prevent the steam filling the inside from leaking to the outside as much as possible, it is necessary to have a structure that can be sealed as much as possible so as to reduce the leakage of steam, including the connection part with the inlet 3 and the outlet 5. preferable. By having such a structure, the steam supplied from the primary steam ejection pipe 11 and the secondary steam ejection pipe 15 can be effectively filled in the steam warehouse 1, so that the internal noodle strings M Can be effectively exposed to steam.
尚、本発明の第一の実施態様においては入口部3と出口部5を蒸気庫1より突出する形態を示しているが、かならずしも当該形態に限定されるものではない。例えば、図2に示すように当該突出する形態ではなく、蒸気庫に単に孔部を設けて入口部3としてもよいし、同様に単に孔部を設けて出口部5としてもよいことは勿論である。
In addition, in the 1st embodiment of this invention, although the form which protrudes the inlet part 3 and the outlet part 5 from the steam store | warehouse | chamber 1 is shown, it is not necessarily limited to the said form. For example, instead of the protruding form as shown in FIG. 2, it is possible to simply provide a hole in the steamhouse as the inlet 3, and similarly, simply provide a hole as the outlet 5. is there.
─麺線群を搬送する搬送機構─
図1に示す本発明の第一の実施態様においては、麺線群Mを搬送する搬送機構として、第一コンベア7と第二コンベア9が設置されている。本発明における搬送機構(コンベア部)は搬入された麺線群が蒸気庫1の長手(長さ)方向において複数回の略水平方向の往復を伴いつつ蒸気庫内の上段から下段に向けて搬送するように多段に設置されている。 ─Conveying mechanism for conveying noodle strings─
In the first embodiment of the present invention shown in FIG. 1, afirst conveyor 7 and a second conveyor 9 are installed as a transport mechanism for transporting the noodle string group M. The transport mechanism (conveyor unit) according to the present invention transports the noodle strings that have been carried in from the upper stage to the lower stage in the steamhouse with multiple reciprocations in the substantially horizontal direction in the longitudinal (length) direction of the steamhouse 1. It is installed in multiple stages.
図1に示す本発明の第一の実施態様においては、麺線群Mを搬送する搬送機構として、第一コンベア7と第二コンベア9が設置されている。本発明における搬送機構(コンベア部)は搬入された麺線群が蒸気庫1の長手(長さ)方向において複数回の略水平方向の往復を伴いつつ蒸気庫内の上段から下段に向けて搬送するように多段に設置されている。 ─Conveying mechanism for conveying noodle strings─
In the first embodiment of the present invention shown in FIG. 1, a
次に、コンベアベルト27は蒸気の通気性等の観点からネットコンベアが好ましく、例えば、金属メッシュ等の通孔性のコンベアベルトが好ましい。第一の実施態様においては、全体は示さないが、第一コンベア7はスプロケット(18、19)及びガイド(21、23、25)によって無端状に循環している。
Next, the conveyor belt 27 is preferably a net conveyor from the viewpoint of vapor permeability, for example, a through-hole conveyor belt such as a metal mesh is preferable. In the first embodiment, although not shown in its entirety, the first conveyor 7 is circulated endlessly by sprockets (18, 19) and guides (21, 23, 25).
具体的には、図1に示すように第一コンベア7のコンベアベルト27は、入口部の第1ガイド21に支持されて入口部3内を斜め上方向に上昇した後、水平に出口側に移動する。さらに第1スプロケット18に巻きかけられて反転した後、入口側に移動した後、さらに同軸の第2スプロケット19の外径側に巻きかけられて反転した後、出口側に移動した後、出口部手前で第三ガイド25に支持された後、斜め下方向に移動して、蒸気庫を退出する。
Specifically, as shown in FIG. 1, the conveyor belt 27 of the first conveyor 7 is supported by the first guide 21 of the entrance portion and ascends in the entrance portion 3 obliquely upward, and then horizontally toward the exit side. Moving. Further, after being wound around the first sprocket 18 and reversed, after moving toward the inlet side, further wound around the outer diameter side of the coaxial second sprocket 19 and reversed, and then moved toward the outlet side, the outlet portion After being supported by the third guide 25 on the near side, it moves obliquely downward and exits the steam chamber.
そして、図示しない複数のスプロケット及びガイドを経て、再度入口まで移動する。このように無端状で循環している。また、スプロケットの回転動力部は、図示しない外部スプロケットに連結されており、前記コンベアベルトの循環が行われている。
And it moves to the entrance again through a plurality of sprockets and guides (not shown). Thus, it circulates endlessly. Moreover, the rotational power part of the sprocket is connected to an external sprocket (not shown), and the conveyor belt is circulated.
次に、第二コンベア9については、蒸気庫1内に設置され第3スプロケット29で巻きかけられた後に、第2ガイド23に支持され、入口方向に移動する。そして、同軸の第2スプロケット19の内径側に巻きかけられて反転する。さらに、出口方向に進行し第4スプロケット31に巻きかけられて上昇し、再度第4スプロケット31まで移動する。このようにして無端状に循環している。
尚、本第一の実施態様では、2台のコンベアを設置した場合を示したが、これに限定されず、1台又は3台以上のコンベアを設置してもよいことはもちろんである。また、コンベアベルトの態様も上記に限定されるものではないことは勿論である。 Next, about the 2nd conveyor 9, after being installed in the vapor store | warehouse |chamber 1 and being wound around by the 3rd sprocket 29, it is supported by the 2nd guide 23 and moves to an entrance direction. Then, it is wound around the inner diameter side of the coaxial second sprocket 19 and reversed. Further, it travels in the direction of the outlet, is wound around the fourth sprocket 31, rises, and moves to the fourth sprocket 31 again. Thus, it circulates endlessly.
In addition, although the case where two conveyors were installed was shown in this 1st embodiment, it is not limited to this, Of course, you may install one or three or more conveyors. Of course, the aspect of the conveyor belt is not limited to the above.
尚、本第一の実施態様では、2台のコンベアを設置した場合を示したが、これに限定されず、1台又は3台以上のコンベアを設置してもよいことはもちろんである。また、コンベアベルトの態様も上記に限定されるものではないことは勿論である。 Next, about the 2nd conveyor 9, after being installed in the vapor store | warehouse |
In addition, although the case where two conveyors were installed was shown in this 1st embodiment, it is not limited to this, Of course, you may install one or three or more conveyors. Of course, the aspect of the conveyor belt is not limited to the above.
─第一蒸気噴射管及び一次加熱機構(装置)─
前記蒸気庫1には、当該蒸気庫1内に蒸気を供給するための1又は複数の第一蒸気噴射管11が設けられている。当該一次蒸気は順次、新規に外部供給される水分より調製される蒸気を利用しており、前記一次蒸気噴射管11に供給される蒸気を供給するための一次加熱機構として一次加熱装置13が設けられている。当該一次加熱装置13は、通常のボイラーや過熱器等の熱交換器を利用することができる。 ─First steam injection pipe and primary heating mechanism (device) ─
Thesteam store 1 is provided with one or a plurality of first steam injection pipes 11 for supplying steam into the steam store 1. The primary steam sequentially uses steam newly prepared from moisture supplied from the outside, and a primary heating device 13 is provided as a primary heating mechanism for supplying steam supplied to the primary steam injection pipe 11. It has been. The primary heating device 13 can use a heat exchanger such as a normal boiler or a superheater.
前記蒸気庫1には、当該蒸気庫1内に蒸気を供給するための1又は複数の第一蒸気噴射管11が設けられている。当該一次蒸気は順次、新規に外部供給される水分より調製される蒸気を利用しており、前記一次蒸気噴射管11に供給される蒸気を供給するための一次加熱機構として一次加熱装置13が設けられている。当該一次加熱装置13は、通常のボイラーや過熱器等の熱交換器を利用することができる。 ─First steam injection pipe and primary heating mechanism (device) ─
The
麺線に実際に接触させる蒸気については、100℃程度の蒸気であって乾き度の高い蒸気が好ましい。このため、噴射管11より供給された蒸気の温度低下が起こり得るため、蒸気噴射管での蒸気温度を100℃以上の過熱蒸気(100℃~120℃程度、好ましくは103℃~115℃程度)としておくと好適である。
また、一次加熱装置13の後に減圧弁や蒸気トラップを必要に応じて設けておいてもよいことは勿論である。 The steam that is actually brought into contact with the noodle strings is preferably steam of about 100 ° C. and high in dryness. For this reason, since the temperature of the steam supplied from theinjection pipe 11 may drop, superheated steam with a steam temperature in the steam injection pipe of 100 ° C. or higher (about 100 ° C. to 120 ° C., preferably about 103 ° C. to 115 ° C.) Is preferable.
Of course, a pressure reducing valve and a steam trap may be provided after theprimary heating device 13 as necessary.
また、一次加熱装置13の後に減圧弁や蒸気トラップを必要に応じて設けておいてもよいことは勿論である。 The steam that is actually brought into contact with the noodle strings is preferably steam of about 100 ° C. and high in dryness. For this reason, since the temperature of the steam supplied from the
Of course, a pressure reducing valve and a steam trap may be provided after the
本願発明の第一の実施態様においては、第一蒸気噴射管11は、第一コンベア7の上段部において搬送されている麺線に蒸気を付与するために用いられている。すなわち、蒸気庫1の入口部より搬入された麺線群が一段目において出口側に搬送されている間において麺線を蒸煮することができるように第一蒸気噴射管11が第一コンベア7の下部に配置されている。
In the first embodiment of the present invention, the first steam injection pipe 11 is used to give steam to the noodle strings being conveyed in the upper stage of the first conveyor 7. That is, the first steam injection pipe 11 is provided on the first conveyor 7 so that the noodle strings can be steamed while the noodle strings group carried from the inlet portion of the steamhouse 1 is conveyed to the outlet side in the first stage. Located at the bottom.
すなわち、本第一の実施態様においては、金属メッシュのコンベアベルト27の下部に蒸気管5が配置され麺線に対して蒸煮することで第1段目において蒸気の供給を行っている。尚、本第一蒸気噴射管11の配置は一例にすぎず、第1段目のコンベア上部側に設けてもよいことはもちろんである。 また、蒸気の反射のための板部材等は適宜装着することが可能である。
That is, in the first embodiment, the steam pipe 5 is disposed under the metal mesh conveyor belt 27, and steam is supplied to the noodle strings by steaming in the first stage. In addition, arrangement | positioning of this 1st vapor | steam injection pipe 11 is only an example, and of course, you may provide in the 1st-stage conveyor upper part side. Also, a plate member for reflecting the vapor can be appropriately attached.
─第二蒸気噴射管及び二次加熱機構(装置)─
前記蒸気庫1内には、さらに、蒸気庫1に蒸気を供給するための1又は複数の二次蒸気噴射管15が設けられている。当該二次蒸気噴射管15には、当該二次蒸気噴射管15に供給される蒸気を供給するための二次加熱機構として二次加熱装置17が設けられている。蒸気庫1から突出する出口部5に設けられた孔部から排出される蒸気を回収し、ドレイン化した回収水分等の高温の水分を加熱して、再度蒸気化した後に、第二蒸気噴射管15より蒸気庫1内に再度供給するように設けられている。当該二次加熱装置17は、通常のボイラーや過熱器等の熱交換器を利用することができる。このように、第二蒸気噴射管15及び二次加熱機構を利用して蒸気の一部の循環を実施することができる。 ─Second steam injection pipe and secondary heating mechanism (device) ─
In thesteamhouse 1, one or more secondary steam injection pipes 15 for supplying steam to the steamhouse 1 are further provided. The secondary steam injection pipe 15 is provided with a secondary heating device 17 as a secondary heating mechanism for supplying steam supplied to the secondary steam injection pipe 15. The steam discharged from the hole provided in the outlet portion 5 protruding from the steam storage 1 is recovered, heated at a high temperature such as drained recovered water and vaporized again, and then the second steam injection pipe 15 is provided so as to be supplied again into the steam storage 1. The secondary heating device 17 can use a heat exchanger such as a normal boiler or a superheater. In this way, a part of the steam can be circulated using the second steam injection pipe 15 and the secondary heating mechanism.
前記蒸気庫1内には、さらに、蒸気庫1に蒸気を供給するための1又は複数の二次蒸気噴射管15が設けられている。当該二次蒸気噴射管15には、当該二次蒸気噴射管15に供給される蒸気を供給するための二次加熱機構として二次加熱装置17が設けられている。蒸気庫1から突出する出口部5に設けられた孔部から排出される蒸気を回収し、ドレイン化した回収水分等の高温の水分を加熱して、再度蒸気化した後に、第二蒸気噴射管15より蒸気庫1内に再度供給するように設けられている。当該二次加熱装置17は、通常のボイラーや過熱器等の熱交換器を利用することができる。このように、第二蒸気噴射管15及び二次加熱機構を利用して蒸気の一部の循環を実施することができる。 ─Second steam injection pipe and secondary heating mechanism (device) ─
In the
本発明の第一の実施態様においては第二蒸気噴出管15は第一コンベア7の下方部に位置しているが、当該態様においては蒸気庫1の下方部の加温を行うとともに、下方部での蒸煮を継続することが可能となる。
In the first embodiment of the present invention, the second steam ejection pipe 15 is located in the lower part of the first conveyor 7. In this aspect, the lower part of the steam storage 1 is heated and the lower part is heated. It is possible to continue cooking in
また、第二蒸気噴射管15より供給する蒸気についても第一蒸気噴射管11の場合と同様に麺線に実際に接触させる蒸気については、100℃程度の蒸気であって乾き度の高い蒸気が好ましい。このため、噴射管より供給された蒸気の温度低下が起こり得るため、蒸気噴射管での蒸気温度を100℃以上の過熱蒸気(100℃~120℃程度、好ましくは103℃~115℃程度)としておくと好適である。
As for the steam supplied from the second steam injection pipe 15, the steam actually brought into contact with the noodle strings as in the case of the first steam injection pipe 11 is steam of about 100 ° C. and high in dryness. preferable. For this reason, since the temperature of the steam supplied from the injection pipe can be lowered, the steam temperature in the steam injection pipe is set to 100 ° C. or higher superheated steam (about 100 ° C. to 120 ° C., preferably about 103 ° C. to 115 ° C.). It is suitable.
本願発明の第一の実施態様においては、第二蒸気噴射管15は、主として第一コンベア7の下段部において搬送されている麺線に蒸気を付与するために用いられている。すなわち、蒸気庫1の入口部3より搬入された麺線群Mが一段目及び二段目を経て、三段目において出口側に搬送されている麺線を蒸煮することができるように第二蒸気噴射管15が第一コンベアの下部に配置されている。
尚、前記第一蒸気噴射管11及び第二蒸気噴射管15により供給される蒸気が蒸気庫1内全体に渡って麺線群の蒸煮に寄与することは勿論である。 In the first embodiment of the present invention, the secondsteam injection pipe 15 is mainly used for imparting steam to the noodle strings being conveyed at the lower stage of the first conveyor 7. That is, the noodle strings M carried in from the inlet 3 of the steamhouse 1 pass through the first and second stages, and the noodle strings being transported to the outlet side in the third stage can be steamed. A steam injection pipe 15 is disposed at the lower part of the first conveyor.
Of course, the steam supplied by the firststeam injection pipe 11 and the second steam injection pipe 15 contributes to the steaming of the noodle strings group throughout the steam storage 1.
尚、前記第一蒸気噴射管11及び第二蒸気噴射管15により供給される蒸気が蒸気庫1内全体に渡って麺線群の蒸煮に寄与することは勿論である。 In the first embodiment of the present invention, the second
Of course, the steam supplied by the first
─第一蒸気噴射管と第二蒸気噴射管が別系統─
本発明の第一の実施態様においては、前記一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が合流しない別系統により構成されている態様を示している。 ─The first steam injection pipe and the second steam injection pipe are separate systems─
In the first embodiment of the present invention, a mode is shown in which the piping path for supplying the primary steam and the piping path for supplying the secondary steam are configured by separate systems that do not merge.
本発明の第一の実施態様においては、前記一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が合流しない別系統により構成されている態様を示している。 ─The first steam injection pipe and the second steam injection pipe are separate systems─
In the first embodiment of the present invention, a mode is shown in which the piping path for supplying the primary steam and the piping path for supplying the secondary steam are configured by separate systems that do not merge.
この点、従来までのタイプであると、再利用するために回収した蒸気の再加熱分と、新規な蒸気が配管の途中で合流する系統の場合が多い。本発明においては、一次蒸気配管と、回収蒸気を再利用する二次蒸気配管を別系統とすることが可能である。一次蒸気と二次蒸気を同系統とした場合、蒸気同士が合流する際にお互いの圧力が拮抗しあうためスムースに合流することが困難な場合がある。
このため、図1に示すように一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が合流しない別系統で構成されていることが好ましい。 In this regard, in the case of the conventional type, there are many cases where the reheated steam recovered for reuse and the system in which new steam joins in the middle of the pipe. In the present invention, the primary steam pipe and the secondary steam pipe for reusing recovered steam can be provided as separate systems. When the primary steam and the secondary steam are in the same system, there is a case where it is difficult to smoothly join the steam because the pressures of each other antagonize when the steams join.
For this reason, as shown in FIG. 1, it is preferable that the piping path for supplying the primary steam and the piping path for supplying the secondary steam are configured as separate systems that do not merge.
このため、図1に示すように一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が合流しない別系統で構成されていることが好ましい。 In this regard, in the case of the conventional type, there are many cases where the reheated steam recovered for reuse and the system in which new steam joins in the middle of the pipe. In the present invention, the primary steam pipe and the secondary steam pipe for reusing recovered steam can be provided as separate systems. When the primary steam and the secondary steam are in the same system, there is a case where it is difficult to smoothly join the steam because the pressures of each other antagonize when the steams join.
For this reason, as shown in FIG. 1, it is preferable that the piping path for supplying the primary steam and the piping path for supplying the secondary steam are configured as separate systems that do not merge.
─蒸気噴射管から供給される蒸気温度─
本発明における第一蒸気噴射管及び再加熱蒸気用の第二蒸気噴射管から、麺線群に供給される蒸気温度は、特に麺線群を対象とする場合、湿り度を減らした乾き蒸気を利用することが好ましい。 ─ Steam temperature supplied from steam injection pipe ─
The steam temperature supplied to the noodle string group from the first steam injection pipe and the second steam injection pipe for reheated steam in the present invention is dry steam with reduced wetness, particularly when the noodle string group is targeted. It is preferable to use it.
本発明における第一蒸気噴射管及び再加熱蒸気用の第二蒸気噴射管から、麺線群に供給される蒸気温度は、特に麺線群を対象とする場合、湿り度を減らした乾き蒸気を利用することが好ましい。 ─ Steam temperature supplied from steam injection pipe ─
The steam temperature supplied to the noodle string group from the first steam injection pipe and the second steam injection pipe for reheated steam in the present invention is dry steam with reduced wetness, particularly when the noodle string group is targeted. It is preferable to use it.
麺線群Mは、複数(何本もの)の細い麺線が入り組んだ状態で搬送される。当該麺線を蒸煮する際には、上記の保有する熱量が大きいことが好ましい。すなわち、飽和蒸気が保有する熱量の全熱は、顕熱と潜熱の和であるが、乾き度を高くすることによって、潜熱を多く含んだ形とすることで、全熱の量を高めることが好ましい。
The noodle string group M is conveyed in a state where a plurality (thousands) of thin noodle strings are intricate. When steaming the noodle strings, it is preferable that the amount of heat held is large. In other words, the total heat of saturated steam is the sum of sensible heat and latent heat, but increasing the degree of dryness can increase the amount of total heat by making it contain a lot of latent heat. preferable.
本発明の場合、上述のように麺線に実際に接触させる蒸気については、100℃程度の蒸気であって乾き度の高い蒸気が好ましい。このため、第一蒸気噴射管より供給された蒸気が麺線群まで到達する間に温度低下が起こり得るため、蒸気噴射管での蒸気温度を100℃以上の過熱蒸気(100℃~120℃程度、好ましくは103℃~115℃程度)としておくと好適である。
In the case of the present invention, the steam actually brought into contact with the noodle strings as described above is preferably a steam of about 100 ° C. and having a high dryness. For this reason, since a temperature drop may occur while the steam supplied from the first steam injection pipe reaches the noodle strings group, the superheated steam having a steam temperature of 100 ° C. or higher (about 100 ° C. to 120 ° C.) (Preferably about 103 ° C. to 115 ° C.).
尚、100℃より大きな蒸気温度とするためには、基本的には過熱蒸気とする必要がある。一方、110℃程度以上の程度の過熱蒸気が麺線群に直接に接触すると麺線表面へ影響を与える可能性がある。このため、蒸気噴射管より供給される蒸気温度と実際に麺線群を加熱する蒸気の温度を調整することが好ましい。
In order to obtain a steam temperature higher than 100 ° C., it is basically necessary to use superheated steam. On the other hand, when the superheated steam of about 110 ° C. or higher directly contacts the noodle strings, the noodle strings may be affected. For this reason, it is preferable to adjust the temperature of the steam supplied from the steam injection pipe and the temperature of the steam that actually heats the noodle strings.
─蒸気回収機構─
本発明の第一の実施態様においては、前述の二次蒸気噴射管15に蒸気を供給するための蒸気回収機構を設けている。当該蒸気回収機構によって蒸気庫内より排気される蒸気を有効利用することができる。これによって、省エネルギー化を実現することができる。また、排気する蒸気を減らすことも可能である。 -Steam recovery mechanism-
In the first embodiment of the present invention, a steam recovery mechanism for supplying steam to the secondarysteam injection pipe 15 is provided. The steam exhausted from the steam storage by the steam recovery mechanism can be used effectively. Thereby, energy saving can be realized. It is also possible to reduce the steam to be exhausted.
本発明の第一の実施態様においては、前述の二次蒸気噴射管15に蒸気を供給するための蒸気回収機構を設けている。当該蒸気回収機構によって蒸気庫内より排気される蒸気を有効利用することができる。これによって、省エネルギー化を実現することができる。また、排気する蒸気を減らすことも可能である。 -Steam recovery mechanism-
In the first embodiment of the present invention, a steam recovery mechanism for supplying steam to the secondary
本発明の第一の実施態様においては、蒸気庫1から突出する出口部5に設けられた孔部から排出される蒸気を回収するための蒸気回収ダクト33が設けられており、当該ダクト33より蒸気庫1より排出される蒸気を回収する。
尚、当該回収ダクト33には、蒸気ドレインを生じさせるために例えば、特開2015-75289のようなドレイン生成回収装置を利用しても良い。
また、当該ドレイン化した回収水分を利用・加熱して、再度蒸気化した後に、第二蒸気噴射管15より蒸気庫1内に再度供給するように構成されている。 In the first embodiment of the present invention, asteam recovery duct 33 is provided for recovering the steam discharged from the hole provided in the outlet portion 5 protruding from the steam storage 1. The steam discharged from the steamhouse 1 is collected.
For therecovery duct 33, for example, a drain generation and recovery device as disclosed in JP-A-2015-75289 may be used to generate a vapor drain.
In addition, the drained recovered moisture is utilized / heated and vaporized again, and then supplied again into thevapor storage 1 from the second vapor injection pipe 15.
尚、当該回収ダクト33には、蒸気ドレインを生じさせるために例えば、特開2015-75289のようなドレイン生成回収装置を利用しても良い。
また、当該ドレイン化した回収水分を利用・加熱して、再度蒸気化した後に、第二蒸気噴射管15より蒸気庫1内に再度供給するように構成されている。 In the first embodiment of the present invention, a
For the
In addition, the drained recovered moisture is utilized / heated and vaporized again, and then supplied again into the
─入口部ダクト及び出口部ダクト─
本発明の第一の実施形態においては入口側に排気用の入口部ダクト35が設置されている。入口部ダクト35によって入口部3付近の気体を吸引する。麺線の搬送のための第一コンベア7による搬送によって麺線とともに供給される蒸気も運ばれるために、入口部3付近の蒸気密度が減少し、温度の低下が起こる場合がある。 ─Inlet duct and outlet duct─
In the first embodiment of the present invention, anexhaust inlet duct 35 is installed on the inlet side. Gas near the inlet 3 is sucked by the inlet duct 35. Since the steam supplied together with the noodle strings is also transported by the transport by the first conveyor 7 for transporting the noodle strings, the steam density in the vicinity of the inlet portion 3 is reduced, and the temperature may be lowered.
本発明の第一の実施形態においては入口側に排気用の入口部ダクト35が設置されている。入口部ダクト35によって入口部3付近の気体を吸引する。麺線の搬送のための第一コンベア7による搬送によって麺線とともに供給される蒸気も運ばれるために、入口部3付近の蒸気密度が減少し、温度の低下が起こる場合がある。 ─Inlet duct and outlet duct─
In the first embodiment of the present invention, an
このため、入口部ダクト35により入口部3付近の気体等を吸引することができる。これらによって、第一コンベア7の進行方向に運ばれる蒸気を入口部まで戻して、入口部付近の蒸気密度を高めるとともに温度を低下させずに維持することができる。
本発明においては、蒸煮対象の麺線群Mを効率的に行うことと目的としているため、蒸気供給部分において効率的な蒸煮を行う必要がある。そこで、上述のようにコンベア上の麺線が通過するトンネル型の蒸煮装置において蒸気を吸引することで入口付近の蒸気の密度と温度を上げる方法が有効である。 For this reason, the gas etc. of theinlet part 3 vicinity can be attracted | sucked by the inlet part duct 35. FIG. By these, the vapor | steam conveyed in the advancing direction of the 1st conveyor 7 can be returned to an inlet_port | entrance part, and while maintaining the vapor | steam density of an inlet_port | entrance part vicinity, it does not reduce temperature.
In the present invention, since the purpose is to efficiently perform the noodle string group M to be steamed, it is necessary to perform steaming efficiently in the steam supply portion. Therefore, a method of increasing the density and temperature of steam near the inlet by sucking steam in the tunnel-type steaming apparatus through which the noodle strings on the conveyor pass as described above is effective.
本発明においては、蒸煮対象の麺線群Mを効率的に行うことと目的としているため、蒸気供給部分において効率的な蒸煮を行う必要がある。そこで、上述のようにコンベア上の麺線が通過するトンネル型の蒸煮装置において蒸気を吸引することで入口付近の蒸気の密度と温度を上げる方法が有効である。 For this reason, the gas etc. of the
In the present invention, since the purpose is to efficiently perform the noodle string group M to be steamed, it is necessary to perform steaming efficiently in the steam supply portion. Therefore, a method of increasing the density and temperature of steam near the inlet by sucking steam in the tunnel-type steaming apparatus through which the noodle strings on the conveyor pass as described above is effective.
また、本発明の第一の実施形態においては出口部ダクト37も設けられている。本発明における出口部ダクト37の意義は、上述のようにコンベアとともに搬送される蒸気を出口側付近まで引き付けることによって出口部付近の蒸気密度を高め、温度を高めることを目的とする。
In the first embodiment of the present invention, an outlet duct 37 is also provided. The significance of the outlet duct 37 in the present invention is to increase the steam density in the vicinity of the outlet and raise the temperature by attracting the steam conveyed with the conveyor to the vicinity of the outlet as described above.
尚、これらの出口部ダクト37を用いることで蒸気庫の出口部5付近、例えば、出口部5付近の温度は98℃以上であることが好ましい。また、さらに好ましくは99℃以上である。このように出口部5の近傍まで温度高めておくことで蒸煮効率を高めることができる。また、蒸気庫の長さを最小限に抑えることができ、スペースを有効に利用することができる。
In addition, it is preferable that the temperature in the vicinity of the outlet portion 5 of the steamhouse, for example, in the vicinity of the outlet portion 5, is 98 ° C. or higher by using these outlet portion ducts 37. More preferably, it is 99 ° C. or higher. Thus, steaming efficiency can be raised by raising temperature to the vicinity of the exit part 5. FIG. In addition, the length of the steam storage can be minimized and the space can be used effectively.
また、上記第一の実施態様においては、入口部ダクト35及び出口部ダクト37を設置した場合を示しているが、本発明は、本第一の実施態様に限られず、例えば、入口部ダクト35又は出口部ダクト37のいずれか又は両方が無い構成であってもよい。また、当該入口部ダクト35及び/又は出口部ダクト37を前述の蒸気回収ダクトの役割とさせて、蒸気ドレインを生じさせて当該ドレイン化した回収水分を利用・加熱して、再度蒸気化した後に、第二蒸気噴射管15より蒸気庫1内に再度供給するように構成してもよい。
Moreover, in the said 1st embodiment, although the case where the inlet part duct 35 and the outlet part duct 37 are installed is shown, this invention is not limited to this first embodiment, For example, the inlet part duct 35 is shown. Or the structure which does not have either or both of the exit part duct 37 may be sufficient. In addition, after the inlet duct 35 and / or the outlet duct 37 serves as the above-described steam recovery duct, a steam drain is generated and the recovered moisture that has been drained is used / heated, and then vaporized again. Alternatively, the second steam injection pipe 15 may be supplied again into the steam storage 1.
─その他の態様─
上述の本発明の第一の実施態様においては、出口部5より蒸気を吸引して当該上記を再加熱して二次蒸気として利用するタイプであったが、蒸気庫1より庫内蒸気を回収する蒸気回収機構については出口部5より吸引するタイプに限定されず、例えば、図1の入口部3から蒸気を回収する方法も可能である。また、蒸気庫1の壁部に前述の入口部3及び出口部5以外に別途、孔部を設けて当該孔部から蒸気を回収する方法も可能である。 --Other aspects--
In the first embodiment of the present invention described above, the steam is sucked from theoutlet portion 5 and reheated to use the secondary steam as the secondary steam. The steam recovery mechanism to be performed is not limited to the type of suction from the outlet portion 5, and for example, a method of recovering the steam from the inlet portion 3 in FIG. 1 is also possible. Further, a method of separately providing a hole in the wall of the vapor store 1 in addition to the inlet 3 and the outlet 5 described above and recovering the vapor from the hole is also possible.
上述の本発明の第一の実施態様においては、出口部5より蒸気を吸引して当該上記を再加熱して二次蒸気として利用するタイプであったが、蒸気庫1より庫内蒸気を回収する蒸気回収機構については出口部5より吸引するタイプに限定されず、例えば、図1の入口部3から蒸気を回収する方法も可能である。また、蒸気庫1の壁部に前述の入口部3及び出口部5以外に別途、孔部を設けて当該孔部から蒸気を回収する方法も可能である。 --Other aspects--
In the first embodiment of the present invention described above, the steam is sucked from the
また、蒸気庫及び麺線群の搬送機構については、本発明の第一の実施態様においては、蒸気庫内で三段で麺線群を搬送できるような構成としたが、これに限定されないことは勿論である。すなわち、図3に示すように通常の一段式のタイプでも可能である。
In addition, the transport mechanism for the steamhouse and the noodle strings group is configured so that the noodle strings can be transported in three stages in the steamhouse in the first embodiment of the present invention, but is not limited thereto. Of course. That is, as shown in FIG. 3, a normal one-stage type is also possible.
次に本発明においては、蒸気をより効率的に利用する方法として、蒸気庫内の容積を減らすために空隙スペースを閉鎖する(埋める)方法も有効である。すなわち、例えば、図4に示すように蒸気庫の上端部から第一コンベア7との空隙スペース(空隙間スペース(1)39)や、蒸気庫の下端部から第二蒸気噴射管との空隙スペース(空隙間スペース(2)41)を埋めるような部材、例えば、密閉された板状体等を挿入する方法などが挙げられる。このように、蒸気庫の容積を減少せしめることで蒸気を有効に利用することができる。
尚、空隙スペースについては、上記に限定されず、例えば、第ニコンベアの内部空間(空隙間スペース(3)43)のように他の部分であってもよいことはもちろんである。
これらの空隙スペースを部材で埋めることで蒸気庫内の体積を減らして蒸気を有効に利用することができる。 Next, in the present invention, as a method of using steam more efficiently, a method of closing (filling) the void space in order to reduce the volume in the steam storage is also effective. That is, for example, as shown in FIG. 4, the space between the upper end of the steamhouse and the first conveyor 7 (air gap space (1) 39), and the space between the lower end of the steamhouse and the second steam injection pipe. A method of inserting a member that fills the (vacant gap space (2) 41), for example, a sealed plate-like body or the like, may be used. Thus, the steam can be used effectively by reducing the volume of the steam storage.
In addition, about a space | gap space, it is not limited above, For example, it is needless to say that other parts may be sufficient like the internal space (air gap space (3) 43) of a 2nd conveyor.
By filling these void spaces with members, the volume in the steam storage can be reduced and steam can be used effectively.
尚、空隙スペースについては、上記に限定されず、例えば、第ニコンベアの内部空間(空隙間スペース(3)43)のように他の部分であってもよいことはもちろんである。
これらの空隙スペースを部材で埋めることで蒸気庫内の体積を減らして蒸気を有効に利用することができる。 Next, in the present invention, as a method of using steam more efficiently, a method of closing (filling) the void space in order to reduce the volume in the steam storage is also effective. That is, for example, as shown in FIG. 4, the space between the upper end of the steamhouse and the first conveyor 7 (air gap space (1) 39), and the space between the lower end of the steamhouse and the second steam injection pipe. A method of inserting a member that fills the (vacant gap space (2) 41), for example, a sealed plate-like body or the like, may be used. Thus, the steam can be used effectively by reducing the volume of the steam storage.
In addition, about a space | gap space, it is not limited above, For example, it is needless to say that other parts may be sufficient like the internal space (air gap space (3) 43) of a 2nd conveyor.
By filling these void spaces with members, the volume in the steam storage can be reduced and steam can be used effectively.
─麺線群の動きについて─
切り出されてコンベア上で搬送される麺線群Mは、図1及び図5を参照し以下のようにして蒸煮される。本発明は切り出されて蒸煮前の麺線群Mが搬送されてくるが、一般的には、本蒸煮装置の入口部3の手前に別の搬送コンベア(図示しない)が配置され、蒸煮前の麺線群が搬送されてくるような態様が想定される。当該コンベアから受け渡された麺線群Mは、トンネル型の入口部3内に運ばれ入口部3のコンベアの進行方向である斜め上方向に運ばれ、入口部3から蒸気庫に搬送される。 ─ About movement of noodle strings ─
The noodle strings M cut out and conveyed on the conveyor are cooked as follows with reference to FIGS. 1 and 5. In the present invention, the noodle string group M before being cooked is cut out and transported, but generally, another transport conveyor (not shown) is arranged in front of theinlet portion 3 of the steaming apparatus, and before the steaming. A mode in which the noodle strings are conveyed is assumed. The noodle string group M delivered from the conveyor is conveyed into the tunnel-type entrance 3 and is conveyed in an obliquely upward direction, which is the direction of travel of the conveyor at the entrance 3, and is conveyed from the entrance 3 to the steamhouse. .
切り出されてコンベア上で搬送される麺線群Mは、図1及び図5を参照し以下のようにして蒸煮される。本発明は切り出されて蒸煮前の麺線群Mが搬送されてくるが、一般的には、本蒸煮装置の入口部3の手前に別の搬送コンベア(図示しない)が配置され、蒸煮前の麺線群が搬送されてくるような態様が想定される。当該コンベアから受け渡された麺線群Mは、トンネル型の入口部3内に運ばれ入口部3のコンベアの進行方向である斜め上方向に運ばれ、入口部3から蒸気庫に搬送される。 ─ About movement of noodle strings ─
The noodle strings M cut out and conveyed on the conveyor are cooked as follows with reference to FIGS. 1 and 5. In the present invention, the noodle string group M before being cooked is cut out and transported, but generally, another transport conveyor (not shown) is arranged in front of the
蒸気庫1内に搬送された麺線群Mは蒸気庫の上部の第1段目の順方向での搬送中に、メッシュ状のコンベアベルト27の下部に設けられた一次蒸気噴射管11からの蒸気により蒸煮される。このように蒸気庫1の上部側において蒸煮することによって、その後、蒸気庫1内に上部から下方部に渡って蒸気が充満していくため、このように充満していく蒸気に晒されつつ、麺線群Mが出口方向と入口方向を交互に搬送されることによって麺線群Mの蒸煮が進行する。
The noodle strings M transported in the steamhouse 1 are transported from the primary steam injection pipe 11 provided at the lower part of the mesh-like conveyor belt 27 during the transport in the forward direction of the first stage of the upper part of the steamhouse. Steamed with steam. By steaming on the upper side of the steamhouse 1 in this way, the steam then fills the steamhouse 1 from the upper part to the lower part, so that it is exposed to the steam that fills in this way, Steaming of the noodle strings M proceeds as the noodle strings M are conveyed alternately in the outlet direction and the inlet direction.
具体的には、麺線群Mは以下のように搬送される。すなわち、第一コンベア7で入口部3から蒸気庫1へ搬入され、蒸気庫1内を出口方向に搬送された麺線群は、第一コンベア7が第1スプロケット18で反転する際に麺線群も反転して第二コンベア9上に落下し受け渡される。
第二コンベア9上に落下した麺線群Mは入口方向に搬送され、さらに、第2スプロケット19の内径側において反転して、第一コンベア7上に再び落下し受け渡される。 Specifically, the noodle string group M is conveyed as follows. That is, the noodle strings that are carried from theinlet 3 to the steamhouse 1 by the first conveyor 7 and conveyed in the outlet direction through the steamhouse 1 are noodle strings when the first conveyor 7 is reversed by the first sprocket 18. The group is also inverted and dropped onto the second conveyor 9 and delivered.
The noodle string group M that has fallen on the second conveyor 9 is conveyed in the direction of the entrance, and is further reversed on the inner diameter side of thesecond sprocket 19 and dropped again on the first conveyor 7 and delivered.
第二コンベア9上に落下した麺線群Mは入口方向に搬送され、さらに、第2スプロケット19の内径側において反転して、第一コンベア7上に再び落下し受け渡される。 Specifically, the noodle string group M is conveyed as follows. That is, the noodle strings that are carried from the
The noodle string group M that has fallen on the second conveyor 9 is conveyed in the direction of the entrance, and is further reversed on the inner diameter side of the
第一コンベア7に落下した麺線は再び入口方向に搬送されることになる。第一コンベア7の入口方向に搬送される麺線群は蒸気庫1の出口部5まで搬送された後、外部に排出される。
排出後の蒸煮された麺線群Mは、別途設置されたコンベア(図面には省略)によってさらに運ばれて、任意の工程、すなわち、着味、引っぱり、カット、フライ等の任意の工程に移る。 The noodle strings that have fallen on thefirst conveyor 7 will be conveyed again toward the entrance. A group of noodle strings conveyed in the direction of the inlet of the first conveyor 7 is conveyed to the outlet portion 5 of the steamhouse 1 and then discharged to the outside.
The steamed noodle strings M after being discharged are further conveyed by a separately installed conveyor (not shown in the drawing), and transferred to an arbitrary process, that is, an optional process such as seasoning, drawing, cutting, and frying. .
排出後の蒸煮された麺線群Mは、別途設置されたコンベア(図面には省略)によってさらに運ばれて、任意の工程、すなわち、着味、引っぱり、カット、フライ等の任意の工程に移る。 The noodle strings that have fallen on the
The steamed noodle strings M after being discharged are further conveyed by a separately installed conveyor (not shown in the drawing), and transferred to an arbitrary process, that is, an optional process such as seasoning, drawing, cutting, and frying. .
─麺線群─
本麺線蒸煮装置の蒸煮対象となる食品は麺線である。通常、麺線群の蒸煮においては、
カットされた状態ではなく、一本一本の麺線が長くつながった状態のまま複数の麺線群が図4に示すように蒸煮される。 ─Noodle line group─
The food to be cooked by the noodle strings steaming apparatus is noodle strings. Normally, when steaming noodle strings,
A plurality of noodle strings are steamed as shown in FIG. 4 while each noodle string is connected for a long time instead of being cut.
本麺線蒸煮装置の蒸煮対象となる食品は麺線である。通常、麺線群の蒸煮においては、
カットされた状態ではなく、一本一本の麺線が長くつながった状態のまま複数の麺線群が図4に示すように蒸煮される。 ─Noodle line group─
The food to be cooked by the noodle strings steaming apparatus is noodle strings. Normally, when steaming noodle strings,
A plurality of noodle strings are steamed as shown in FIG. 4 while each noodle string is connected for a long time instead of being cut.
従って、例えば、即席麺の製造ラインの場合、複数の麺線が繋がった状態で搬送されるため、上述の第一コンベア7から第二コンベア9への受け渡しや第二コンベア9から第一コンベア7への受け渡しにおいてスムースに麺線群の移載をすることができる。また、搬送される麺線群Mが蒸気を運ぶことより、庫内を蒸気がこもる状態にすることができる。
Therefore, for example, in the case of an instant noodle production line, since a plurality of noodle strings are transported in a connected state, the delivery from the first conveyor 7 to the second conveyor 9 or the second conveyor 9 to the first conveyor 7 is performed. The noodle strings can be transferred smoothly in the delivery to. Moreover, since the noodle strings M to be transported carry steam, the inside of the refrigerator can be made to be in a state where steam is accumulated.
尚、本発明の蒸煮装置により蒸煮された麺線群Mは、種々の用途が可能である。例えば、蒸煮後の麺線をカットして、包装して蒸煮麺(蒸し麺)として利用することができる。また、蒸し後に、引張り、着味、カット、リテーナ充填等の工程を経て、フライや熱風乾燥することによってフライ麺塊や熱風乾燥麺塊とすることができる。
The noodle string group M cooked by the steaming apparatus of the present invention can be used in various ways. For example, the steamed noodle strings can be cut and packaged for use as steamed noodles (steamed noodles). Moreover, after steaming, it can be made into a fried noodle mass or a hot-air dried noodle mass by passing through steps such as pulling, seasoning, cutting and filling with a retainer, and then fried or hot-air dried.
Claims (5)
- 麺線群を蒸煮するための蒸煮装置であって、
入口部及び出口部を有するトンネル型の蒸気庫と、
当該トンネル型の蒸気庫の庫内において麺線群を搬送する搬送機構と、
前記搬送される麺線群に供給する蒸気を生成するための一次加熱機構と、
当該一次加熱機構により加熱された蒸気を供給するための一次蒸気噴射管と、
前記蒸気庫より庫内蒸気を回収する蒸気回収機構と、
前記蒸気回収装置による回収蒸気を再加熱する二次加熱機構と、
当該二次加熱機構により再加熱された蒸気を供給するための二次蒸気噴射管と
を、備えた麺線群の蒸煮装置。 A steaming device for steaming noodle strings,
A tunnel-type steam room having an inlet part and an outlet part;
A transport mechanism for transporting the noodle strings in the tunnel-type steamhouse;
A primary heating mechanism for generating steam to be supplied to the transported noodle strings;
A primary steam injection pipe for supplying steam heated by the primary heating mechanism;
A steam recovery mechanism for recovering the internal steam from the steam storage;
A secondary heating mechanism for reheating the steam recovered by the steam recovery device;
A steaming device for noodle strings, comprising: a secondary steam spray pipe for supplying steam reheated by the secondary heating mechanism. - 前記一次蒸気の供給のための配管経路と、前記二次蒸気の供給のための配管経路が別系統である請求項1に記載の麺線群の蒸煮装置。 The apparatus for steaming noodle strings according to claim 1, wherein the piping path for supplying the primary steam and the piping path for supplying the secondary steam are different systems.
- 前記一次蒸気噴射管を前記蒸気庫の上方側に配置し、さらに、二次蒸気噴射管を前記蒸気庫の下方側に配置した請求項1又は2に記載の麺線群の蒸煮装置。 The apparatus for steaming noodle strings according to claim 1 or 2, wherein the primary steam injection pipe is arranged on the upper side of the steam storage, and further, a secondary steam injection pipe is arranged on the lower side of the steam storage.
- 前記麺線群の搬送装置が、前記蒸気庫の入口部より麺線群を搬入し、入口部より導入された麺線群が蒸気庫内で複数回の往復を経て蒸気庫の下部まで搬送され、さらに、前記蒸気庫の出口部より麺線群が排出されるように、多段に設けられた1又は複数のコンベアである請求項1~3のいずれかに記載の麺線群の蒸煮装置。 The transport device for the noodle strings group carries the noodle strings from the entrance of the steamhouse, and the noodle strings introduced from the entrance are transported to the lower part of the steamhouse through a plurality of reciprocations in the steamhouse. The noodle string group steaming device according to any one of claims 1 to 3, further comprising one or a plurality of conveyors provided in multiple stages so that the noodle string group is discharged from an outlet of the steam storage.
- 前記一次蒸気噴出管又は二次蒸気噴出管により供給される蒸気が100℃~120℃の範囲内の温度を有する蒸気である請求項1~4のいずれかに記載の麺線群の蒸煮装置。 The apparatus for steaming noodle strings according to any one of claims 1 to 4, wherein the steam supplied from the primary steam ejection pipe or the secondary steam ejection pipe is steam having a temperature in the range of 100 ° C to 120 ° C.
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JP7202268B2 (en) * | 2019-08-13 | 2023-01-11 | 株式会社サーフテクノロジー | net conveyor belt |
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CN2786995Y (en) * | 2005-03-23 | 2006-06-14 | 殷小春 | Tunnel type boiling machine |
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JP6029440B2 (en) | 2012-12-07 | 2016-11-24 | 日清食品ホールディングス株式会社 | Multi-stage steaming device |
CN106413487A (en) * | 2014-06-04 | 2017-02-15 | 日清食品控股株式会社 | Multistage steam-cooking device |
RU2660062C1 (en) | 2014-06-04 | 2018-07-04 | Ниссин Фудз Холдингз Ко., Лтд. | Multistage steaming machine |
JP6647714B2 (en) | 2015-12-28 | 2020-02-14 | 株式会社望月鉄工所 | Steamer |
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JPS5346381U (en) * | 1976-09-27 | 1978-04-20 | ||
JP2003159018A (en) * | 2001-11-27 | 2003-06-03 | Terauchi:Kk | Method for producing noodle |
JP2010261600A (en) * | 2009-04-28 | 2010-11-18 | Toyota Boshoku Corp | Heating method and heating system |
JP2015186468A (en) * | 2014-03-27 | 2015-10-29 | 日清食品ホールディングス株式会社 | Multistage superheated steam processing device |
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