WO2018220661A1 - Packaging apparatus - Google Patents

Packaging apparatus Download PDF

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Publication number
WO2018220661A1
WO2018220661A1 PCT/JP2017/019828 JP2017019828W WO2018220661A1 WO 2018220661 A1 WO2018220661 A1 WO 2018220661A1 JP 2017019828 W JP2017019828 W JP 2017019828W WO 2018220661 A1 WO2018220661 A1 WO 2018220661A1
Authority
WO
WIPO (PCT)
Prior art keywords
bottom plate
cushioning material
cushioning materials
side wall
plate portion
Prior art date
Application number
PCT/JP2017/019828
Other languages
French (fr)
Japanese (ja)
Inventor
和慶 一色
海野 賢一
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to JP2019521527A priority Critical patent/JP6727433B2/en
Priority to PCT/JP2017/019828 priority patent/WO2018220661A1/en
Publication of WO2018220661A1 publication Critical patent/WO2018220661A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50Internal supporting or protecting elements for contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/107Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
    • B65D81/113Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material of a shape specially adapted to accommodate contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form

Definitions

  • the present invention relates to a packing device, and more particularly to a structure on the bottom side of a packing device made up of cushioning material and exterior cardboard used when packing a product.
  • Patent Document 1 a packaging device in which a pressing piece is provided on an exterior corrugated cardboard disposed at the bottom, and the pressing piece is cut and raised in the direction of the surface of the exterior corrugated cardboard (see, for example, Patent Document 1).
  • the pressing piece presses one side of the cushioning material that protects the product packed in the box, using the restoring force of the cut and raised pressing piece.
  • the packing device is configured such that the opposite side of the cushioning material pressed by the pressing piece is pressed against the side surface of the exterior cardboard, so that the cushioning material is sandwiched between the holding piece and the side surface, The position of is held.
  • the conventional packing device has a small frictional resistance between the presser piece and the cushioning material when the cushioning material moves in the direction in which the presser piece is holding the cushioning material in the state where the cushioning material is sandwiched. The material becomes easy to move. As a result, in the conventional packing device, there is a concern that the buffer material is displaced due to the movement of the buffer material, and the buffer material is detached from the presser piece.
  • This invention is for solving the above problems, and is to provide a packaging device that can hold the position of the cushioning material on the exterior corrugated cardboard located at the bottom and does not remove the cushioning material from the presser piece.
  • a packing device includes a bottom cardboard material including one or more bottom cushioning materials on which a bottom portion of a packaged body is placed and a flat bottom plate portion on which one or more bottom cushioning materials are placed.
  • the bottom plate portion includes one or a plurality of pressing members formed by cutting and raising from the bottom plate portion, and each of the one or the plurality of pressing members is a root groove portion for bending at a base portion.
  • the one or more bottom cushioning members are made of one or more One or a plurality of openings formed in the bottom plate portion by cutting and raising the holding member are installed so as to cover a part of the opening opposite to the base, and the one or more holding members are 1
  • One or more bottom portions in contact with the side wall of one or more bottom cushioning materials ⁇ are those which restricts movement in the direction of the root grooves.
  • the packing device according to the present invention is such that an intermediate groove part parallel to the root groove part is formed between the tip part and the base part of one or a plurality of pressing members. Therefore, even if the bottom cushioning material moves in the direction of the presser member in a state where the bottom cushioning material is placed on the bottom corrugated cardboard material, the presser member and the bottom cushioning material Touch at the surface. As a result, the friction between the pressing member and the bottom cushioning material is increased, the position of the bottom cushioning material is maintained, and the bottom cushioning material is not easily detached from the pressing member. For this reason, the packaging apparatus which concerns on this invention does not have a possibility that between the structural members of a packaging apparatus may loosen or remove
  • FIG. 2 is a perspective view of a bottom corrugated board material and a bottom cushioning material constituting the packaging device of FIG. 1.
  • FIG. 2 is a top view of a bottom corrugated board material and a bottom cushioning material constituting the packaging device of FIG. 1.
  • FIG. 8 is an enlarged view of the pressing member taken along line BB in the packing device of FIG. 7.
  • FIG. 7 is an enlarged view of the presser member when the bottom cushioning material moves in the direction of the presser member in the packing device of FIG. 6. It is an enlarged view of the pressing member in the state which cut and raised the pressing member of the packaging apparatus which concerns on Embodiment 2 of this invention.
  • FIG. 11 is an enlarged view of the presser member when the bottom cushioning material moves in the direction of the presser member in the packing device of FIG. 10. It is an enlarged view of the pressing member in the state which cut and raised the pressing member of the packaging apparatus which concerns on Embodiment 3 of this invention.
  • FIG. 1 is a perspective view of a packaging device 100 according to Embodiment 1 of the present invention.
  • FIG. 2 is an exploded perspective view of the packaging device 100 according to Embodiment 1 of the present invention.
  • the configuration of each part of the packaging device 100 will be described with reference to FIGS. 1 and 2.
  • 1 and 2 indicate the left and right width directions of the packaging device 100 with the X1 side as the left and the X2 side as the right.
  • the Y axis indicates the depth direction before and after the packaging device 100 with the Y1 side as the front side and the Y2 side as the rear side.
  • the Z axis indicates the vertical direction of the packaging device 100 with the Z1 side as the upper side and the Z2 side as the lower side.
  • an outdoor unit 150 for an air conditioner is shown as an example of a packaged body packed in the packing device 100.
  • the outdoor unit 150 is one of products packed in the packing device 100, and the product packed in the packing device 100 is, for example, an outdoor unit 150 such as an indoor unit, a cooker, a refrigerator, or a lighting device. It is not limited to.
  • the packaging device 100 protects a packaged body, and has an impact resistance that protects the packaged body from contact during handling in logistics, and a pressure resistance that protects the packaged body from the pressure applied to the packaged body. is there.
  • the packing device 100 includes a bottom cushioning material 10 and a bottom cushioning material 20 on which a bottom 151 of an outdoor unit 150 to be packaged is placed, and a bottom cushioning material 10 and a bottom cushioning material. 20 and a bottom cardboard member 30 on which 20 is placed.
  • the packing device 100 includes the upper cushioning material 40 and the upper cushioning material 50 placed on the top surface portion 152 of the outdoor unit 150, and the upper cardboard material 60 placed on the upper cushioning material 40 and the upper cushioning material 50.
  • the packaging device 100 includes a band member 70 that is hung on the outside of the bottom cardboard material 30 and the top cardboard material 60.
  • the bottom cushioning material 10 and the bottom cushioning material 20 are formed by molding a polystyrene foam material into a rectangular parallelepiped shape.
  • the bottom cushioning material 10 and the bottom cushioning material 20 are placed on both sides of the bottom 151 in the width direction (X-axis direction) of the outdoor unit 150.
  • the bottom cushioning material 10 and the bottom cushioning material 20 are formed with a concave portion 11 and a concave portion 21 on the upper surface side so as to match the shape of the bottom portion 151 side of the outdoor unit 150.
  • bottom cushioning material 10 and the bottom cushioning material 20 are formed such that a concave portion 12 and a concave portion 22 that are recessed deeper than the concave portion 11 and the concave portion 21 on the upper surface side extend in the short direction (Y-axis direction). Yes. Legs 153 provided on the bottom 151 of the outdoor unit 150 are inserted into the recesses 12 and 22.
  • FIG. 3 is a perspective view of the bottom cardboard material 30 constituting the packaging device 100 of FIG.
  • the bottom cardboard material 30 is a tray-type cardboard material formed so as to cover the lower surface portion and the peripheral surface portion of the bottom cushioning material 10 and the bottom cushioning material 20, and covers the outside of the bottom cushioning material 10 and the bottom cushioning material 20. Configured to be.
  • the bottom cardboard material 30 has a flat bottom plate portion 31 on which the bottom cushioning material 10 and the bottom cushioning material 20 are placed.
  • the bottom plate portion 31 is formed in a rectangular shape in plan view.
  • the bottom corrugated board member 30 includes two opposite long side wall portions 32 formed in the longitudinal direction (X-axis direction) of the bottom plate portion 31 and the short side direction of the bottom plate portion 31 at the edge portion of the bottom plate portion 31. And two opposing short side wall portions 33 formed in the (Y-axis direction). Further, the bottom corrugated board material 30 has a pressing member 35 formed on the bottom plate portion 31. The pressing member 35 will be described later.
  • the upper cushioning material 40 and the upper cushioning material 50 are formed by molding a polystyrene foam material into a rectangular parallelepiped shape.
  • the upper cushioning material 40 and the upper cushioning material 50 are placed on both shoulders of the top surface portion 152 of the outdoor unit 150 in the width direction (X-axis direction) of the outdoor unit 150.
  • the upper cushioning material 40 and the upper cushioning material 50 are each formed with a recess (not shown) on the lower surface side so as to match the shape of the top surface portion 152 side of the outdoor unit 150. Further, as shown in FIG.
  • the upper cushioning material 40 and the upper cushioning material 50 are formed to be thicker around the edge and corner portions of the top surface portion 152 of the outdoor unit 150, and the top surface portion 152.
  • a notch 41 and a notch 51 may be formed in a portion facing the vicinity of the center. By forming the notch portion 41 and the notch portion 51 in the upper cushioning material 40 and the upper cushioning material 50, the amount of material used can be reduced.
  • the upper cushioning material 40 and the upper cushioning material 50 may be configured as one member.
  • the upper cardboard material 60 is a tray-type cardboard material formed so as to cover the upper surface portion and the peripheral surface portion of the upper buffer material 40 and the upper buffer material 50, and covers the outer sides of the upper buffer material 40 and the upper buffer material 50. Configured to be.
  • the upper corrugated board material 60 has a flat top plate portion 61 placed on the upper cushioning material 40 and the upper cushioning material 50.
  • the top plate portion 61 is formed in a rectangular shape in plan view.
  • the upper corrugated board member 60 includes two opposing long side wall portions 62 formed in the longitudinal direction (X-axis direction) of the top plate portion 61 at the edge of the top plate portion 61, and the top plate portion 61. And two opposing short side wall portions 63 formed in the short direction (Y-axis direction).
  • the band member 70 maintains the state in which the bottom cushioning material 10 and the bottom cushioning material 20 and the top cushioning material 40 and the top cushioning material 50 are fitted in the outdoor unit 150 and covered with the bottom cardboard material 30 and the top cardboard material 60. Is to do.
  • the band member 70 is hung on the outside of the bottom cardboard material 30 and the top cardboard material 60.
  • two band members 70 are used.
  • the number of the band members 70 used is not limited to two, and may be one or three or more.
  • the band member 70 is arranged in the front-rear direction and the vertical direction (Y-axis direction and Z-axis direction) of the outdoor unit 150, but in the width direction and the vertical direction (X-axis direction and Z-axis). (Axial direction).
  • FIG. 4 is a development view of the bottom corrugated cardboard material 30 constituting the packaging device 100 of FIG.
  • FIG. 5 is an enlarged view of a portion A in the bottom corrugated board material 30 shown in FIG.
  • the structure of the pressing member 35 will be described with reference to FIGS.
  • the bottom plate portion 31 of the bottom corrugated cardboard material 30 is formed with a pair of pressing members 35 along the longitudinal direction (X-axis direction) of the bottom plate portion 31.
  • the pair of pressing members 35 are formed on a longitudinal axis M that is the same position in the short direction (Y-axis direction).
  • the pair of pressing members 35 is not limited to those formed at the same position in the short direction (Y-axis direction), and may be formed at different positions in the short direction (Y-axis direction). . Further, one pressing member 35 is formed in the short direction (Y-axis direction), but a plurality of pressing members 35 may be formed in the short direction (Y-axis direction).
  • the holding member 35 is for fixing the bottom cushioning material 10 and the bottom cushioning material 20 so as not to move with respect to the bottom plate portion 31.
  • the pressing member 35 is formed by being cut and raised from the bottom plate portion 31. When the presser member 35 is cut and raised, it faces the short side wall 33.
  • the pressing member 35 is formed in a square shape. As shown in FIG. 4, the pressing member 35 has a portion corresponding to one side of the separation side with respect to the short side wall portion 33 among four sides constituting the pressing member 35, and a portion corresponding to the remaining three sides is cut. It is separated by the part 31a.
  • a base groove portion 35a is formed on the base portion 31b which is left uncut by the bottom plate portion 31 and becomes the base of the pressing member 35 so as to be a base point for bending when the presser member 35 is cut and raised.
  • the root groove portion 35 a is formed in the bottom plate portion 31 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31.
  • the end edge portion 33 a is a portion that becomes a base portion of the short side wall portion 33 in the bottom plate portion 31.
  • the root groove portion 35 a is a bottomed groove that is recessed from the surface of the bottom plate portion 31.
  • the root groove portion 35a has a V-shaped shape in which the shape of the cross section perpendicular to the forming direction of the root groove portion 35a gradually becomes narrower from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31.
  • the root groove 35a is not limited to a V-shaped cross-section perpendicular to the direction in which the root groove 35a is formed, but is U-shaped, semicircular, rectangular, or isosceles trapezoidal. It may be a thing.
  • the root groove portion 35 a is formed on the upper surface portion 31 c of the bottom plate portion 31 on the side where the bottom cushioning material 10 and the bottom cushioning material 20 are placed when the packaging device 100 is assembled in the vertical cross section of the bottom plate portion 31.
  • the presser member 35 is formed with an intermediate groove portion 35c parallel to the root groove portion 35a between the distal end portion 35b and the base portion 31b, which is the upper end when cut and raised. Further, the intermediate groove portion 35 c is formed in the pressing member 35 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31.
  • the intermediate groove portion 35 c is a bottomed groove that is recessed from the surface of the bottom plate portion 31.
  • the intermediate groove portion 35 c is V-shaped so that the cross-sectional shape orthogonal to the formation direction of the intermediate groove portion 35 c gradually decreases from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31.
  • the intermediate groove portion 35c is not limited to a V-shaped cross section orthogonal to the formation direction of the intermediate groove portion 35c, but is U-shaped, semicircular, square, or isosceles trapezoidal. It may be a thing.
  • the intermediate groove portion 35 c is formed on the upper surface portion 31 c of the bottom plate portion 31 on the side where the bottom cushioning material 10 and the bottom cushioning material 20 are placed when the packaging device 100 is assembled in the vertical cross section of the bottom plate portion 31.
  • the width UL of the tip 35b of the pressing member 35 is longer than the width DL of the root groove 35a.
  • the pressing member 35 has a tip 35b and a root groove 35a as the bottom, and the tip 35b is cut and raised into a long trapezoidal shape.
  • the cut and raised shape of the presser member 35 is not limited to a trapezoidal shape.
  • the pressing member 35 may be cut and raised into a rectangular shape, for example, with the width UL of the distal end portion 35b being equal to the width DL of the root groove portion 35a.
  • the presser member 35 may have an end portion 35b formed in an arch shape.
  • FIG. 6 is a perspective view of the bottom corrugated cardboard material 30 and the bottom cushioning material 20 constituting the packaging device 100 of FIG.
  • FIG. 7 is a top view of the bottom corrugated cardboard material 30 and the bottom cushioning material 20 constituting the packaging device 100 of FIG.
  • FIG. 8 is an enlarged view of the pressing member 35 taken along the line BB in the packaging device 100 of FIG. A state in which the bottom cushioning material 20 is disposed on the bottom corrugated cardboard material 30 will be described with reference to FIGS. Since the relationship between the bottom cushioning material 10 and the presser member 35 is the same as the relationship between the bottom cushioning material 20 and the presser member 35, the description of the relationship between the bottom cushioning material 10 and the presser member 35 is omitted.
  • the side wall 20a and the side wall 20b described below correspond to the side wall 10a and the side wall 10b shown in FIG.
  • the bottom cushioning material 20 is disposed on the bottom plate portion 31 of the bottom cardboard material 30 between the pressing member 35 and the short side wall portion 33.
  • the bottom cushioning material 20 has an opening 31 e with respect to the opening 31 e formed in the bottom plate 31 by the raising and lowering of the pressing member 35 in the longitudinal direction (X-axis direction) of the bottom plate 31. It is installed so as to cover a part on the opposite side to the base 31b.
  • the pressing member 35 comes into contact with the side wall portion 20 a of the bottom cushioning material 20. Therefore, the bottom cushioning member 20 is restricted from moving in the direction of the root groove 35 a by the pressing member 35.
  • the side cushion 20 is pressed against the side wall 20 a by the pressing member 35, and the side wall 20 b opposite to the side wall 20 a is pressed against the short side wall 33. Therefore, the bottom cushioning material 20 is sandwiched between the pressing member 35 and the short side wall 33 and the position on the bottom plate 31 is maintained.
  • an arrow C indicates the direction of the restoring force of the clamp member 35 that is bent.
  • the restoring force is a force for the pressing member 35 to return to the original position after the bottom plate portion 31 is bent in order to raise the pressing member 35 from the bottom corrugated cardboard material 30.
  • the bottom cushioning material 20 is pressed down by the pressing member 35 by this restoring force.
  • FIG. 9 is an enlarged view of the presser member 35 when the bottom cushioning material 20 moves in the direction of the presser member 35 in the packaging device 100 of FIG.
  • An arrow D shown in FIG. 9 represents the moving direction of the bottom cushioning material 20.
  • a case will be described in which the movement of the bottom cushioning material 20 cannot be restricted by the contact of the tip 35b of the pressing member 35 and the bottom cushioning material 20 moves in the direction of the pressing member 35.
  • the corner portion of the tip portion 35 b of the pressing member 35 comes into contact with the side wall portion 20 a of the bottom cushioning material 20.
  • the upper piece 35d of the pressing member 35 is bent from the lower piece 35e with the intermediate groove 35c as a reference, and the upper piece 35d of the pressing member 35 and the side wall 20a of the bottom cushioning material 20 are in surface contact.
  • the upper piece portion 35d is disposed away from the bottom plate portion 31, and the lower surface portion 31d opposite to the upper surface portion 31c where the intermediate groove portion 35c is formed is the side wall portion of the bottom cushioning material 20. 20a abuts.
  • the lower surface portion 31d and the side wall portion 20a are in surface contact, the friction between the pressing member 35 and the bottom cushioning material 20 is increased, and the bottom cushioning material 20 is restricted from moving, and the bottom plate portion 31.
  • the upper position is maintained.
  • the lower piece portion 35e is bent from the bottom plate portion 31 at the root groove portion 35a.
  • the upper cushioning material 40 and the upper cushioning material 50 are placed on the top surface portion 152 of the outdoor unit 150, and the upper cardboard material 60 is fitted and covered thereon. Thereafter, one or a plurality of band members 70 are hung between the bottom corrugated cardboard material 30 and the upper corrugated cardboard material 60 so as to be fastened, and the packing operation of the outdoor unit 150 is completed.
  • the intermediate groove portion 35c parallel to the root groove portion 35a is formed between the distal end portion 35b and the base portion 31b of the pressing member 35.
  • the upper piece 35d of the presser member 35 is bent with respect to the intermediate groove 35c as a presser member. 35 and the bottom cushioning material 20 are in contact with each other.
  • the lower surface portion 31d opposite to the upper surface portion 31c in which the intermediate groove portion 35c is formed contacts the side wall portion 20a of the bottom cushioning material 20.
  • FIG. FIG. 10 is an enlarged view of the presser member 35 in a state where the presser member 35 of the packaging device 200 according to Embodiment 2 of the present invention is cut and raised.
  • FIG. 11 is an enlarged view of the presser member 35 when the bottom cushioning material 20 moves in the direction of the presser member 35 in the packing device 200 of FIG. Parts having the same configuration as that of the packaging device 100 of FIGS. 1 to 9 are denoted by the same reference numerals and description thereof is omitted. Items that are not particularly described in the packaging device 200 according to Embodiment 2 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
  • the holding member 35 has a position where the intermediate groove portion 35 c is formed at a distance H between the root groove portion 35 a and the tip portion 35 b as compared with the intermediate portion HM between the root groove portion 35 a and the tip portion 35 b. It is formed near the root groove portion 35a. Accordingly, as shown in FIG. 11, the contact area between the side wall portion 20a and the lower surface portion 31d becomes wider as the formation position of the intermediate groove portion 35c is closer to the root groove portion 35a. Thereby, the friction between the pressing member 35 and the side wall portion 20a of the bottom cushioning material 20 is increased, the position of the bottom cushioning material 20 is maintained, and the bottom cushioning material 20 is moved from the pressing member 35 of the bottom cardboard material 30. It becomes difficult to come off. For this reason, there is no possibility that the constituent members of the packaging device 100 are loosened or detached when the outdoor unit 150 is transported.
  • FIG. FIG. 12 is an enlarged view of the presser member 35 in a state in which the presser member 35 of the packaging device 300 according to Embodiment 3 of the present invention is cut and raised. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 11 are denoted by the same reference numerals and description thereof is omitted. Items that are not particularly described in the packaging device 300 according to Embodiment 3 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
  • the packing device 300 has a notch 35 g formed at the tip 35 b of the pressing member 35.
  • the size of the notch 35g is formed such that a human finger can be inserted.
  • the shape of the notch 35g is formed in a semicircular shape as shown in FIG.
  • the shape of the cutout portion 35g may be any shape as long as a human finger can be inserted, and may be formed in a semicircular shape, a square shape, an isosceles trapezoidal shape, or other polygonal shapes.
  • the edge part of the presser member 35 forming the cutout part 35g is small so that there are few corners where the force concentrates when the finger is put on the cutout part 35g to cause it. It is desirable to form it in an arc shape.
  • the packing device 300 has a notch 35 g at the tip 35 b of the pressing member 35.
  • FIG. FIG. 13 is an enlarged view of the presser member 35 in a state where the presser member 35 of the packing device 400 according to Embodiment 4 of the present invention is cut and raised. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 12 are denoted by the same reference numerals and description thereof is omitted. Items not particularly described in the packaging device 400 according to Embodiment 4 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
  • the packing device 400 is formed with a tapered cutout portion 20 e that gradually becomes thinner toward the top in the side wall portion 20 a of the bottom cushioning material 20.
  • the tapered notch 20 e is formed at an angle ⁇ that is an acute angle from the horizontal plane 20 c parallel to the bottom plate 31.
  • FIG. FIG. 14 is a schematic cross-sectional view of the presser member 35 in a state in which the presser member 35 of the packaging device 500 according to Embodiment 5 of the present invention is cut and raised. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 13 are denoted by the same reference numerals and description thereof is omitted. Items not particularly described in the packaging device 500 according to the fifth embodiment of the present invention are the same as those of the packaging device 100 according to the first embodiment of the present invention, and the same functions and configurations are described using the same reference numerals. And In FIG. 14, an E portion shows the internal structure of the bottom corrugated cardboard material 30 constituting the presser member 35 and the bottom plate portion 31.
  • the center direction F of the core 30 f of the bottom corrugated cardboard material 30 constituting the bottom plate portion 31 is parallel to the longitudinal direction (X-axis direction) of the bottom plate portion 31. It is comprised so that it may become.
  • the root groove portion 35a of the pressing member 35 and the center direction F are configured at right angles in plan view.
  • the direction of the center of the corrugated cardboard is arranged in the direction of raising and lowering the presser member 35, and the restoring force of the presser member 35 is increased. The force pressed against the side wall part 33 becomes strong.
  • the packing device 500 maintains the position of the bottom cushioning material 20 and the bottom cushioning material 20 is unlikely to come off from the pressing member 35 of the bottom cardboard material 30. For this reason, there is no possibility that the constituent members of the packaging device 500 are loosened or detached when the outdoor unit 150 is transported.
  • FIG. FIG. 15 is a schematic perspective view of a packaging device 600 according to Embodiment 6 of the present invention. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 14 are denoted by the same reference numerals and description thereof is omitted. Items that are not particularly described in the packaging device 600 according to Embodiment 6 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
  • the bottom cushioning material 130 shown in FIG. 15 is formed by molding a polystyrene foam material into a rectangular parallelepiped shape. A product to be packed is placed on the upper portion of the bottom cushioning material 130.
  • the bottom cushioning material 130 is opposite to the base 131b of the opening 31e with respect to the opening 31e formed in the bottom plate 31 by cutting and raising the holding member 135 in the longitudinal direction (X-axis direction) of the bottom plate 31. It is installed to cover a part of.
  • the pressing member 135 is disposed on both sides of the bottom cushioning material 130. In the bottom cushioning material 130, each of the side wall portions 130 a and the side wall portions 130 b constituting the opposing walls of the bottom cushioning material 130 comes into contact with the pressing members 135 disposed on both sides of the bottom cushioning material 130.
  • a pair of pressing members 135 are formed side by side along the longitudinal direction (X-axis direction) of the bottom plate portion 31 on the bottom plate portion 31 of the bottom corrugated board material 30.
  • the pair of pressing members 135 are in the same position in the short direction (Y-axis direction).
  • the pair of pressing members 135 is not limited to the same position in the short direction (Y-axis direction), and may be formed at different positions in the short direction (Y-axis direction).
  • one pressing member 135 is formed in the short direction (Y-axis direction), but a plurality of pressing members 135 may be formed in the short direction (Y-axis direction).
  • the pair of presser members 135 are for fixing the bottom cushioning material 130 so as not to move.
  • the pressing member 135 is formed by being cut and raised from the bottom plate portion 31. When the pressing member 135 is cut and raised, the pressing members 135 face each other.
  • the pressing member 135 is formed in a square shape. Of the four sides constituting the presser member 135, the presser member 135 has a portion corresponding to one side close to the short side wall portion 33 cut away, and a portion corresponding to the remaining three sides is cut off by the cut portion 31a. .
  • a base groove portion 135a is formed on the base portion 131b which is left uncut by the bottom plate portion 31 and becomes the base of the pressing member 135 so as to be a base point for bending when the presser member 135 is cut and raised.
  • the root groove portion 135 a is formed in the bottom plate portion 31 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31.
  • the root groove portion 135 a is a bottomed groove that is recessed from the surface of the bottom plate portion 31.
  • the root groove portion 135a has a V shape in which the cross-sectional shape orthogonal to the formation direction of the root groove portion 135a is gradually narrowed from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31.
  • the root groove portion 135a is not limited to a V-shaped cross section orthogonal to the formation direction of the root groove portion 135a, but is U-shaped, semicircular, square, or isosceles trapezoidal. It may be a thing.
  • the root groove portion 135 a is formed on the surface wall of the bottom plate portion 31 on the side facing the bottom portion 151 of the outdoor unit 150 when the packaging device 100 is assembled. In other words, the root groove portion 135a is formed on the upper surface portion of the bottom plate portion 31 on which the bottom cushioning material 130 is placed.
  • the presser member 135 is formed with an intermediate groove part 135c parallel to the root groove part 135a between the distal end part 135b and the base part 131b which are the upper ends when cut and raised.
  • the intermediate groove part 135c is formed in the middle of the pressing height direction of the pressing member 135 in a state where the pressing member 135 is cut and raised.
  • the intermediate groove portion 135 c is formed in the bottom plate portion 31 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31.
  • the intermediate groove part 135 c is a bottomed groove that is recessed from the surface of the bottom plate part 31.
  • the intermediate groove portion 135c has a V shape in which the shape of the cross section orthogonal to the forming direction of the intermediate groove portion 135c is gradually narrowed from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31.
  • the intermediate groove portion 135c is not limited to a V-shaped cross section orthogonal to the formation direction of the intermediate groove portion 135c, but is U-shaped, semicircular, square, or isosceles trapezoidal. It may be a thing.
  • the intermediate groove portion 135 c is formed on the surface wall of the bottom plate portion 31 on the side facing the bottom portion 151 of the outdoor unit 150 when the packaging device 600 is assembled. In other words, the intermediate groove portion 135c is formed in the upper surface portion of the bottom plate portion 31 on which the bottom cushioning material 130 is placed.
  • the side wall portion 130a and the side wall portion 130b are in contact with the holding members 135 disposed on both sides of the bottom cushioning material 130. Therefore, the movement of the bottom cushioning member 130 in the longitudinal direction (X-axis direction) of the bottom plate portion 31 is restricted by the pressing member 135 and the position is held with respect to the bottom plate portion 31. Thereby, the packaging device 600 can hold the position of the bottom cushioning material 130 without pressing the bottom cushioning material 130 against the short side wall portion 33 of the bottom cardboard material 30.
  • a pair of pressing members 35 are formed side by side along the longitudinal direction (X-axis direction) of the bottom plate portion 31 on the bottom plate portion 31 of the bottom corrugated cardboard material 30.
  • the root groove part 35a is formed in the baseplate part 31 so that it may become parallel with the edge part 33a of the baseplate part 31 used as the base of the short side wall part 33.
  • the intermediate groove portion 35 c is formed in the bottom plate portion 31 constituting the pressing member 35 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31.
  • the presser member 35 is formed with a pair of presser members 35 aligned along the short direction (Y-axis direction) of the bottom plate portion 31.
  • the root groove portion 35 a may be formed in the bottom plate portion 31 so as to be parallel to the end edge portion of the bottom plate portion 31 that becomes the base portion of the long side wall portion 32.
  • the intermediate groove portion 35 c may be formed in the bottom plate portion 31 so as to be parallel to the end edge portion of the bottom plate portion 31 that is the base portion of the long side wall portion 32.
  • the packing apparatus 100 has described about the structure provided with the bottom part cushioning material 10 and the bottom part cushioning material 20, the bottom part cushioning material may be one and three or more may be sufficient as it. .
  • the packing apparatus 600 has described the case where there is one bottom cushioning material 130, a plurality of bottom cushioning materials 130 may be provided.

Abstract

This packaging apparatus has: at least one bottom buffer material on which the bottom of a body to be packaged is mounted; and a bottom corrugated board material provided with a flat bottom plate part on which said at least one bottom buffer material is mounted. The bottom plate part is provided with at least one pressing member that is formed by being cut and raised from the bottom plate part. Said at least one pressing member has a bending base groove formed at a portion which is to be the base and has an intermediate groove formed in parallel to the base groove at a portion between the leading end and the base of the pressing member. Said at least one bottom buffer material is placed so as to cover a portion of at least one opening which is formed in the bottom plate part due to cutting and raising of the pressing member, the portions being at the side opposite to the bases section of the opening. Said at least one pressing member abuts against the lateral wall of the bottom buffer material and restricts the movement of the bottom buffer material toward the base groove.

Description

梱包装置Packing equipment
 本発明は、梱包装置、さらに詳しくは、製品を梱包するときに用いられる緩衝材及び外装段ボールからなる梱包装置の底部側の構造に関するものである。 The present invention relates to a packing device, and more particularly to a structure on the bottom side of a packing device made up of cushioning material and exterior cardboard used when packing a product.
 従来技術において、底部に配置される外装段ボールに押え片を設け、外装段ボールの表面の方向にその押え片が切り起こされた梱包装置が提案されている(例えば、特許文献1参照)。特許文献1の梱包装置は、切り起こされた押え片の復元力を利用して、押え片が、箱内に梱包される製品を保護する緩衝材の片側を押し付けている。また、この梱包装置は、押え片によって押し付けられた緩衝材の反対側が外装段ボールの側面に押し当てられることにより、緩衝材が押え片と側面とに挟み込こまれ、外装段ボールに対して緩衝材の位置が保持されている。 In the prior art, there has been proposed a packaging device in which a pressing piece is provided on an exterior corrugated cardboard disposed at the bottom, and the pressing piece is cut and raised in the direction of the surface of the exterior corrugated cardboard (see, for example, Patent Document 1). In the packaging device of Patent Document 1, the pressing piece presses one side of the cushioning material that protects the product packed in the box, using the restoring force of the cut and raised pressing piece. In addition, the packing device is configured such that the opposite side of the cushioning material pressed by the pressing piece is pressed against the side surface of the exterior cardboard, so that the cushioning material is sandwiched between the holding piece and the side surface, The position of is held.
実公昭55-56154号公報Japanese Utility Model Publication No. 55-56154
 特許文献1の梱包装置は、緩衝材が押え片と側面とに挟み込こまれ、緩衝材の位置が保持されている状態では、押え片と緩衝材との間には隙間が存在し、押え片の先端部のみが緩衝材と接触している。そのため、従来の梱包装置は、緩衝材が挟み込まれた状態で、押え片が緩衝材を押えている方向に緩衝材が動いた場合、押え片と緩衝材と間の摩擦抵抗が小さいため、緩衝材が動きやすくなる。その結果、従来の梱包装置は、緩衝材が動くことで緩衝材の位置ずれが生じ、押え片から緩衝材が外れてしまうことが懸念される。 In the packaging device of Patent Document 1, when the cushioning material is sandwiched between the presser piece and the side surface and the position of the cushioning material is maintained, there is a gap between the presser piece and the cushioning material. Only the tip of the piece is in contact with the cushioning material. Therefore, the conventional packing device has a small frictional resistance between the presser piece and the cushioning material when the cushioning material moves in the direction in which the presser piece is holding the cushioning material in the state where the cushioning material is sandwiched. The material becomes easy to move. As a result, in the conventional packing device, there is a concern that the buffer material is displaced due to the movement of the buffer material, and the buffer material is detached from the presser piece.
 本発明は、上記のような課題を解決するためのもので、底部に位置する外装段ボール上において緩衝材の位置を保持でき、押え片から緩衝材が外れない梱包装置を提供することにある。 This invention is for solving the above problems, and is to provide a packaging device that can hold the position of the cushioning material on the exterior corrugated cardboard located at the bottom and does not remove the cushioning material from the presser piece.
 本発明の梱包装置は、被包装体の底部が載置される1つ又は複数の底部緩衝材と、1つ又は複数の底部緩衝材が載置される平板状の底板部を備える底部段ボール材と、を有し、底板部は、底板部から切り起こしにより形成される1つ又は複数の押え部材を備え、1つ又は複数の押え部材のそれぞれは、基部となる部分に折り曲げ用の根元溝部が形成されると共に、1つ又は複数の押え部材の先端部と基部との間に根元溝部と平行な中間溝部が形成されており、1つ又は複数の底部緩衝材は、1つ又は複数の押え部材の切り起こしにより底板部に形成された1つ又は複数の開口部に対して、開口部の基部とは反対側の一部を覆って設置され、1つ又は複数の押え部材が、1つ又は複数の底部緩衝材の側面壁部と当接して、1つ又は複数の底部緩衝材が根元溝部の方向に移動することを規制するものである。 A packing device according to the present invention includes a bottom cardboard material including one or more bottom cushioning materials on which a bottom portion of a packaged body is placed and a flat bottom plate portion on which one or more bottom cushioning materials are placed. The bottom plate portion includes one or a plurality of pressing members formed by cutting and raising from the bottom plate portion, and each of the one or the plurality of pressing members is a root groove portion for bending at a base portion. Is formed, and an intermediate groove portion parallel to the root groove portion is formed between the distal end portion and the base portion of the one or more holding members, and the one or more bottom cushioning members are made of one or more One or a plurality of openings formed in the bottom plate portion by cutting and raising the holding member are installed so as to cover a part of the opening opposite to the base, and the one or more holding members are 1 One or more bottom portions in contact with the side wall of one or more bottom cushioning materials衝材 are those which restricts movement in the direction of the root grooves.
 本発明に係る梱包装置は、1つ又は複数の押え部材の先端部と基部との間に根元溝部と平行な中間溝部が形成されているものである。そのため、底部段ボール材に底部緩衝材が載置された状態で、押え部材の方向に底部緩衝材が動いたとしても、押え部材が中間溝部を基準に折り曲がることで押え部材と底部緩衝材とが面で接触する。その結果、押え部材と底部緩衝材との間の摩擦が大きくなり、底部緩衝材の位置が保持され、かつ、底部緩衝材が押え部材から外れにくくなる。このため、本発明に係る梱包装置は、被包装体の輸送時に梱包装置の構成部材の間が緩んだり外れたりするおそれがない。 The packing device according to the present invention is such that an intermediate groove part parallel to the root groove part is formed between the tip part and the base part of one or a plurality of pressing members. Therefore, even if the bottom cushioning material moves in the direction of the presser member in a state where the bottom cushioning material is placed on the bottom corrugated cardboard material, the presser member and the bottom cushioning material Touch at the surface. As a result, the friction between the pressing member and the bottom cushioning material is increased, the position of the bottom cushioning material is maintained, and the bottom cushioning material is not easily detached from the pressing member. For this reason, the packaging apparatus which concerns on this invention does not have a possibility that between the structural members of a packaging apparatus may loosen or remove | deviate at the time of transport of a to-be-packaged body.
本発明の実施の形態1に係る梱包装置の斜視図である。It is a perspective view of the packing apparatus which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る梱包装置の分解斜視図である。It is a disassembled perspective view of the packing apparatus which concerns on Embodiment 1 of this invention. 図1の梱包装置を構成する底部段ボール材の斜視図である。It is a perspective view of the bottom part cardboard material which comprises the packing apparatus of FIG. 図1の梱包装置を構成する底部段ボール材の展開図である。It is an expanded view of the bottom part corrugated board material which comprises the packing apparatus of FIG. 図3に示す底部段ボール材におけるA部の拡大図である。It is an enlarged view of the A section in the bottom corrugated board material shown in FIG. 図1の梱包装置を構成する底部段ボール材及び底部緩衝材の斜視図である。FIG. 2 is a perspective view of a bottom corrugated board material and a bottom cushioning material constituting the packaging device of FIG. 1. 図1の梱包装置を構成する底部段ボール材及び底部緩衝材の上面図である。FIG. 2 is a top view of a bottom corrugated board material and a bottom cushioning material constituting the packaging device of FIG. 1. 図7の梱包装置における押え部材のB-B線拡大図である。FIG. 8 is an enlarged view of the pressing member taken along line BB in the packing device of FIG. 7. 図6の梱包装置において押え部材の方向に底部緩衝材が動いた際の押え部材の拡大図である。FIG. 7 is an enlarged view of the presser member when the bottom cushioning material moves in the direction of the presser member in the packing device of FIG. 6. 本発明の実施の形態2に係る梱包装置の押え部材を切り起こした状態における押え部材の拡大図である。It is an enlarged view of the pressing member in the state which cut and raised the pressing member of the packaging apparatus which concerns on Embodiment 2 of this invention. 図10の梱包装置において押え部材の方向に底部緩衝材が動いた際の押え部材の拡大図である。FIG. 11 is an enlarged view of the presser member when the bottom cushioning material moves in the direction of the presser member in the packing device of FIG. 10. 本発明の実施の形態3に係る梱包装置の押え部材を切り起こした状態における押え部材の拡大図である。It is an enlarged view of the pressing member in the state which cut and raised the pressing member of the packaging apparatus which concerns on Embodiment 3 of this invention. 本発明の実施の形態4に係る梱包装置の押え部材を切り起こした状態における押え部材の拡大図である。It is an enlarged view of the pressing member in the state which cut and raised the pressing member of the packaging apparatus which concerns on Embodiment 4 of this invention. 本発明の実施の形態5に係る梱包装置の押え部材を切り起こした状態における押え部材の概略断面図である。It is a schematic sectional drawing of the pressing member in the state which cut and raised the pressing member of the packaging apparatus which concerns on Embodiment 5 of this invention. 本発明の実施の形態6に係る梱包装置の概略斜視図である。It is a schematic perspective view of the packing apparatus which concerns on Embodiment 6 of this invention.
 以下、本発明の実施の形態に係る梱包装置について図面等を参照しながら説明する。以下の図面において、同一の符号を付したものは、同一又はこれに相当するものであり、以下に記載する実施の形態の全文において共通することとする。そして、明細書全文に表されている構成要素の形態は、あくまでも例示であって、明細書に記載された形態に限定するものではない。また、図面では各構成部材の大きさの関係が実際のものとは異なる場合がある。なお、本実施の形態において、理解を容易にするために方向を表す用語(例えば「上」、「下」、「右」、「左」、「前」、「後」など)を適宜用いるが、これは説明のためのものであって、これらの用語は本願発明を限定するものではない。 Hereinafter, a packaging device according to an embodiment of the present invention will be described with reference to the drawings. In the following drawings, the same reference numerals denote the same or corresponding parts, and are common to all the embodiments described below. And the form of the component represented to the whole text of specification is an illustration to the last, Comprising: It does not limit to the form described in the specification. In the drawings, the size relationship of each component may be different from the actual one. In the present embodiment, in order to facilitate understanding, terms representing directions (for example, “up”, “down”, “right”, “left”, “front”, “back”, etc.) are used as appropriate. This is for explanation, and these terms do not limit the present invention.
実施の形態1.
[梱包装置の構成]
 図1は、本発明の実施の形態1に係る梱包装置100の斜視図である。図2は、本発明の実施の形態1に係る梱包装置100の分解斜視図である。図1及び図2を参照して梱包装置100の各部の構成を説明する。なお、図1及び図2において示すX軸は、X1側を左、X2側を右として梱包装置100の左右の幅方向を示す。また、Y軸は、Y1側を前側、Y2側を後側として梱包装置100の前後の奥行方向を示す。さらに、Z軸は、Z1側を上、Z2側を下として梱包装置100の上下方向を示すものである。なお、以下の説明では、梱包装置100に梱包される被包装体の例示として空気調和機用の室外機150を示している。しかし、室外機150は、梱包装置100に梱包される製品の1つであり、梱包装置100に梱包される製品は、例えば、室内機、調理器、冷蔵庫、又は、照明装置など、室外機150に限定されるものではない。
Embodiment 1 FIG.
[Configuration of packing equipment]
FIG. 1 is a perspective view of a packaging device 100 according to Embodiment 1 of the present invention. FIG. 2 is an exploded perspective view of the packaging device 100 according to Embodiment 1 of the present invention. The configuration of each part of the packaging device 100 will be described with reference to FIGS. 1 and 2. 1 and 2 indicate the left and right width directions of the packaging device 100 with the X1 side as the left and the X2 side as the right. The Y axis indicates the depth direction before and after the packaging device 100 with the Y1 side as the front side and the Y2 side as the rear side. Further, the Z axis indicates the vertical direction of the packaging device 100 with the Z1 side as the upper side and the Z2 side as the lower side. In the following description, an outdoor unit 150 for an air conditioner is shown as an example of a packaged body packed in the packing device 100. However, the outdoor unit 150 is one of products packed in the packing device 100, and the product packed in the packing device 100 is, for example, an outdoor unit 150 such as an indoor unit, a cooker, a refrigerator, or a lighting device. It is not limited to.
 梱包装置100は、被包装体を保護するものであり、被包装体を物流における荷扱い時の接触から保護する耐衝性と、被包装体に係る圧力から保護する耐圧性とを有するものである。梱包装置100は、図1及び図2に示すように、被包装体となる室外機150の底部151が載置される底部緩衝材10及び底部緩衝材20と、底部緩衝材10及び底部緩衝材20が載置される底部段ボール材30とを有する。また、梱包装置100は、室外機150の天面部152に載置される上部緩衝材40及び上部緩衝材50と、上部緩衝材40及び上部緩衝材50に載置される上部段ボール材60とを有する。さらに、梱包装置100は、底部段ボール材30と上部段ボール材60の外側に掛けられるバンド部材70を有する。 The packaging device 100 protects a packaged body, and has an impact resistance that protects the packaged body from contact during handling in logistics, and a pressure resistance that protects the packaged body from the pressure applied to the packaged body. is there. As shown in FIGS. 1 and 2, the packing device 100 includes a bottom cushioning material 10 and a bottom cushioning material 20 on which a bottom 151 of an outdoor unit 150 to be packaged is placed, and a bottom cushioning material 10 and a bottom cushioning material. 20 and a bottom cardboard member 30 on which 20 is placed. In addition, the packing device 100 includes the upper cushioning material 40 and the upper cushioning material 50 placed on the top surface portion 152 of the outdoor unit 150, and the upper cardboard material 60 placed on the upper cushioning material 40 and the upper cushioning material 50. Have. Further, the packaging device 100 includes a band member 70 that is hung on the outside of the bottom cardboard material 30 and the top cardboard material 60.
 底部緩衝材10及び底部緩衝材20は、発泡スチロール材を直方体状に成形したものである。底部緩衝材10及び底部緩衝材20は、室外機150の幅方向(X軸方向)において、底部151の両側に被せられる。底部緩衝材10及び底部緩衝材20は、室外機150の底部151側の形状に合致するように、上面側に凹部11及び凹部21が形成されている。また、底部緩衝材10及び底部緩衝材20は、上面側に凹部11及び凹部21よりも更に深く凹んでいる凹部12及び凹部22が、短手方向(Y軸方向)に延びるように形成されている。凹部12及び凹部22には、室外機150の底部151に設けられた脚部153が挿入される。 The bottom cushioning material 10 and the bottom cushioning material 20 are formed by molding a polystyrene foam material into a rectangular parallelepiped shape. The bottom cushioning material 10 and the bottom cushioning material 20 are placed on both sides of the bottom 151 in the width direction (X-axis direction) of the outdoor unit 150. The bottom cushioning material 10 and the bottom cushioning material 20 are formed with a concave portion 11 and a concave portion 21 on the upper surface side so as to match the shape of the bottom portion 151 side of the outdoor unit 150. Further, the bottom cushioning material 10 and the bottom cushioning material 20 are formed such that a concave portion 12 and a concave portion 22 that are recessed deeper than the concave portion 11 and the concave portion 21 on the upper surface side extend in the short direction (Y-axis direction). Yes. Legs 153 provided on the bottom 151 of the outdoor unit 150 are inserted into the recesses 12 and 22.
 図3は、図1の梱包装置100を構成する底部段ボール材30の斜視図である。底部段ボール材30は、底部緩衝材10及び底部緩衝材20の下面部および周囲面部を被うように形成されたトレイ型の段ボール材であり、底部緩衝材10及び底部緩衝材20の外側に被せられるように構成される。底部段ボール材30は、底部緩衝材10及び底部緩衝材20が載置される平板状の底板部31を有する。この底板部31は、平面視で矩形状に形成されている。また、底部段ボール材30は、底板部31の端縁部において、底板部31の長手方向(X軸方向)に形成された対向する2つの長辺側壁部32と、底板部31の短手方向(Y軸方向)に形成された対向する2つの短辺側壁部33とを有する。また、底部段ボール材30は、底板部31に形成された押え部材35を有している。なお、押え部材35については、後述する。 FIG. 3 is a perspective view of the bottom cardboard material 30 constituting the packaging device 100 of FIG. The bottom cardboard material 30 is a tray-type cardboard material formed so as to cover the lower surface portion and the peripheral surface portion of the bottom cushioning material 10 and the bottom cushioning material 20, and covers the outside of the bottom cushioning material 10 and the bottom cushioning material 20. Configured to be. The bottom cardboard material 30 has a flat bottom plate portion 31 on which the bottom cushioning material 10 and the bottom cushioning material 20 are placed. The bottom plate portion 31 is formed in a rectangular shape in plan view. Further, the bottom corrugated board member 30 includes two opposite long side wall portions 32 formed in the longitudinal direction (X-axis direction) of the bottom plate portion 31 and the short side direction of the bottom plate portion 31 at the edge portion of the bottom plate portion 31. And two opposing short side wall portions 33 formed in the (Y-axis direction). Further, the bottom corrugated board material 30 has a pressing member 35 formed on the bottom plate portion 31. The pressing member 35 will be described later.
 図2に戻り、上部緩衝材40及び上部緩衝材50は、発泡スチロール材を直方体状に成形したものである。上部緩衝材40及び上部緩衝材50は、室外機150の幅方向(X軸方向)において、室外機150の天面部152の両肩に被せられる。上部緩衝材40及び上部緩衝材50は、室外機150の天面部152側の形状に合致されるように、下面側にそれぞれ凹部(図示せず)が形成されている。また、上部緩衝材40及び上部緩衝材50は、図2に示すように、室外機150の天面部152の端縁部及び角部と当接する部分を中心に肉厚に形成され、天面部152の中央付近と対向する部分には切り欠き部41及び切り欠き部51が形成されてもよい。上部緩衝材40及び上部緩衝材50に切り欠き部41及び切り欠き部51が形成されることで、使用材料の量を削減することができる。なお、上部緩衝材40及び上部緩衝材50は、1つの部材として構成されてもよい。 Returning to FIG. 2, the upper cushioning material 40 and the upper cushioning material 50 are formed by molding a polystyrene foam material into a rectangular parallelepiped shape. The upper cushioning material 40 and the upper cushioning material 50 are placed on both shoulders of the top surface portion 152 of the outdoor unit 150 in the width direction (X-axis direction) of the outdoor unit 150. The upper cushioning material 40 and the upper cushioning material 50 are each formed with a recess (not shown) on the lower surface side so as to match the shape of the top surface portion 152 side of the outdoor unit 150. Further, as shown in FIG. 2, the upper cushioning material 40 and the upper cushioning material 50 are formed to be thicker around the edge and corner portions of the top surface portion 152 of the outdoor unit 150, and the top surface portion 152. A notch 41 and a notch 51 may be formed in a portion facing the vicinity of the center. By forming the notch portion 41 and the notch portion 51 in the upper cushioning material 40 and the upper cushioning material 50, the amount of material used can be reduced. The upper cushioning material 40 and the upper cushioning material 50 may be configured as one member.
 上部段ボール材60は、上部緩衝材40及び上部緩衝材50の上面部および周囲面部を被うように形成されたトレイ型の段ボール材であり、上部緩衝材40及び上部緩衝材50の外側に被せられるように構成される。上部段ボール材60は、上部緩衝材40及び上部緩衝材50に載置される平板状の天板部61を有する。この天板部61は、平面視で矩形状に形成されている。また、上部段ボール材60は、天板部61の端縁部において、天板部61の長手方向(X軸方向)に形成された対向する2つの長辺側壁部62と、天板部61の短手方向(Y軸方向)に形成された対向する2つの短辺側壁部63とを有する。 The upper cardboard material 60 is a tray-type cardboard material formed so as to cover the upper surface portion and the peripheral surface portion of the upper buffer material 40 and the upper buffer material 50, and covers the outer sides of the upper buffer material 40 and the upper buffer material 50. Configured to be. The upper corrugated board material 60 has a flat top plate portion 61 placed on the upper cushioning material 40 and the upper cushioning material 50. The top plate portion 61 is formed in a rectangular shape in plan view. Further, the upper corrugated board member 60 includes two opposing long side wall portions 62 formed in the longitudinal direction (X-axis direction) of the top plate portion 61 at the edge of the top plate portion 61, and the top plate portion 61. And two opposing short side wall portions 63 formed in the short direction (Y-axis direction).
 バンド部材70は、室外機150に底部緩衝材10及び底部緩衝材20並びに上部緩衝材40及び上部緩衝材50が嵌めこまれ、それらを底部段ボール材30及び上部段ボール材60で覆った状態を維持するためのものである。バンド部材70は、底部段ボール材30及び上部段ボール材60の外側に掛けられる。なお、バンド部材70は、図2に示すように、2本使用されているが、使用する本数は2本に限定されるものではなく、1本でもよく、3本以上であってもよい。また、バンド部材70は、図2に示すように、室外機150の前後方向及び上下方向(Y軸方向及びZ軸方向)に配置されているが、幅方向及び上下方向(X軸方向及びZ軸方向)に配置されてもよい。 The band member 70 maintains the state in which the bottom cushioning material 10 and the bottom cushioning material 20 and the top cushioning material 40 and the top cushioning material 50 are fitted in the outdoor unit 150 and covered with the bottom cardboard material 30 and the top cardboard material 60. Is to do. The band member 70 is hung on the outside of the bottom cardboard material 30 and the top cardboard material 60. As shown in FIG. 2, two band members 70 are used. However, the number of the band members 70 used is not limited to two, and may be one or three or more. Further, as shown in FIG. 2, the band member 70 is arranged in the front-rear direction and the vertical direction (Y-axis direction and Z-axis direction) of the outdoor unit 150, but in the width direction and the vertical direction (X-axis direction and Z-axis). (Axial direction).
[押え部材の構成]
 図4は、図1の梱包装置100を構成する底部段ボール材30の展開図である。図5は、図3に示す底部段ボール材30におけるA部の拡大図である。図3~図5を用いて押え部材35の構成について説明する。図3及び図4に示すように、底部段ボール材30の底板部31には、底板部31の長手方向(X軸方向)に沿って一対の押え部材35が形成されている。一対の押え部材35は、図4に示すように、短手方向(Y軸方向)において同一位置となる長手方向の軸M上に形成されている。ただし、一対の押え部材35は、短手方向(Y軸方向)において同一位置に形成されるものに限定されるものではなく、短手方向(Y軸方向)において異なる位置に形成されてもよい。また、各押え部材35は、短手方向(Y軸方向)に1つ形成されているが、短手方向(Y軸方向)において複数形成されてもよい。
[Configuration of presser member]
FIG. 4 is a development view of the bottom corrugated cardboard material 30 constituting the packaging device 100 of FIG. FIG. 5 is an enlarged view of a portion A in the bottom corrugated board material 30 shown in FIG. The structure of the pressing member 35 will be described with reference to FIGS. As shown in FIGS. 3 and 4, the bottom plate portion 31 of the bottom corrugated cardboard material 30 is formed with a pair of pressing members 35 along the longitudinal direction (X-axis direction) of the bottom plate portion 31. As shown in FIG. 4, the pair of pressing members 35 are formed on a longitudinal axis M that is the same position in the short direction (Y-axis direction). However, the pair of pressing members 35 is not limited to those formed at the same position in the short direction (Y-axis direction), and may be formed at different positions in the short direction (Y-axis direction). . Further, one pressing member 35 is formed in the short direction (Y-axis direction), but a plurality of pressing members 35 may be formed in the short direction (Y-axis direction).
 押え部材35は、底部緩衝材10及び底部緩衝材20が底板部31に対して移動しないように固定するためのものである。押え部材35は、底板部31から切り起こされて形成される。押え部材35は、切り起こされると、短辺側壁部33と対向する。押え部材35は、四角形状に形成される。押え部材35は、図4に示すように、押え部材35を構成する四辺のうち、短辺側壁部33に対する離隔側の一辺に相当する部分が切り残され、残る三辺に相当する部分が切り込み部31aにより切り離されている。底板部31に切り残されて押え部材35の根元となる基部31bには、切り起こす際の折り曲げ用の基点となるように、根元溝部35aが形成されている。根元溝部35aは、底板部31の端縁部33aと平行となるように底板部31に形成されている。端縁部33aは、底板部31において短辺側壁部33の基部となる部分である。根元溝部35aは、底板部31の表面から凹む有底溝である。また、根元溝部35aは、根元溝部35aの形成方向に直交する断面の形状が、底板部31の表面から底板部31の内部に向うに従い漸次幅狭となるV字状ものである。なお、根元溝部35aは、根元溝部35aの形成方向に直交する断面の形状がV字状のものに限定するものではなく、U字状、半円状、方形状、あるいは、等脚台形状のものであってもよい。根元溝部35aは、底板部31の垂直断面において、梱包装置100の組立時に底部緩衝材10及び底部緩衝材20が載置される側となる底板部31の上面部31cに形成されている。 The holding member 35 is for fixing the bottom cushioning material 10 and the bottom cushioning material 20 so as not to move with respect to the bottom plate portion 31. The pressing member 35 is formed by being cut and raised from the bottom plate portion 31. When the presser member 35 is cut and raised, it faces the short side wall 33. The pressing member 35 is formed in a square shape. As shown in FIG. 4, the pressing member 35 has a portion corresponding to one side of the separation side with respect to the short side wall portion 33 among four sides constituting the pressing member 35, and a portion corresponding to the remaining three sides is cut. It is separated by the part 31a. A base groove portion 35a is formed on the base portion 31b which is left uncut by the bottom plate portion 31 and becomes the base of the pressing member 35 so as to be a base point for bending when the presser member 35 is cut and raised. The root groove portion 35 a is formed in the bottom plate portion 31 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31. The end edge portion 33 a is a portion that becomes a base portion of the short side wall portion 33 in the bottom plate portion 31. The root groove portion 35 a is a bottomed groove that is recessed from the surface of the bottom plate portion 31. In addition, the root groove portion 35a has a V-shaped shape in which the shape of the cross section perpendicular to the forming direction of the root groove portion 35a gradually becomes narrower from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31. The root groove 35a is not limited to a V-shaped cross-section perpendicular to the direction in which the root groove 35a is formed, but is U-shaped, semicircular, rectangular, or isosceles trapezoidal. It may be a thing. The root groove portion 35 a is formed on the upper surface portion 31 c of the bottom plate portion 31 on the side where the bottom cushioning material 10 and the bottom cushioning material 20 are placed when the packaging device 100 is assembled in the vertical cross section of the bottom plate portion 31.
 同様に、押え部材35には、切り起こされた場合に上端となる先端部35bと基部31bとの間に根元溝部35aと平行な中間溝部35cが形成されている。また、中間溝部35cは、底板部31の端縁部33aと平行となるように、押え部材35に形成されている。中間溝部35cは、底板部31の表面から凹む有底溝である。また、中間溝部35cは、中間溝部35cの形成方向に直交する断面の形状が、底板部31の表面から底板部31の内部に向うに従い漸次幅狭となるV字状ものである。なお、中間溝部35cは、中間溝部35cの形成方向に直交する断面の形状がV字状のものに限定するものではなく、U字状、半円状、方形状、あるいは、等脚台形状のものであってもよい。中間溝部35cは、底板部31の垂直断面において、梱包装置100の組立時に底部緩衝材10及び底部緩衝材20が載置される側となる底板部31の上面部31cに形成されている。 Similarly, the presser member 35 is formed with an intermediate groove portion 35c parallel to the root groove portion 35a between the distal end portion 35b and the base portion 31b, which is the upper end when cut and raised. Further, the intermediate groove portion 35 c is formed in the pressing member 35 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31. The intermediate groove portion 35 c is a bottomed groove that is recessed from the surface of the bottom plate portion 31. The intermediate groove portion 35 c is V-shaped so that the cross-sectional shape orthogonal to the formation direction of the intermediate groove portion 35 c gradually decreases from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31. The intermediate groove portion 35c is not limited to a V-shaped cross section orthogonal to the formation direction of the intermediate groove portion 35c, but is U-shaped, semicircular, square, or isosceles trapezoidal. It may be a thing. The intermediate groove portion 35 c is formed on the upper surface portion 31 c of the bottom plate portion 31 on the side where the bottom cushioning material 10 and the bottom cushioning material 20 are placed when the packaging device 100 is assembled in the vertical cross section of the bottom plate portion 31.
 図5に示すように、押え部材35の先端部35bの幅ULは、根元溝部35aの幅DLよりも長い。押え部材35は、先端部35b及び根元溝部35aを底辺とし、先端部35bが長い台形の形状に切り起こされている。なお、押え部材35の切り起こし形状は、台形の形状に限定されるものではない。押え部材35は、例えば、先端部35bの幅ULと、根元溝部35aの幅DLとが等しく、矩形の形状に切り起こされてもよい。あるいは、押え部材35は、先端部35bがアーチ状に形成されてもよい。 As shown in FIG. 5, the width UL of the tip 35b of the pressing member 35 is longer than the width DL of the root groove 35a. The pressing member 35 has a tip 35b and a root groove 35a as the bottom, and the tip 35b is cut and raised into a long trapezoidal shape. The cut and raised shape of the presser member 35 is not limited to a trapezoidal shape. The pressing member 35 may be cut and raised into a rectangular shape, for example, with the width UL of the distal end portion 35b being equal to the width DL of the root groove portion 35a. Alternatively, the presser member 35 may have an end portion 35b formed in an arch shape.
 図6は、図1の梱包装置100を構成する底部段ボール材30及び底部緩衝材20の斜視図である。図7は、図1の梱包装置100を構成する底部段ボール材30及び底部緩衝材20の上面図である。図8は、図7の梱包装置100における押え部材35のB-B線拡大図である。図6~図8を用いて底部段ボール材30に底部緩衝材20を配置した状態について説明する。なお、底部緩衝材10と押え部材35との関係は、底部緩衝材20と押え部材35との関係と同一であるため、底部緩衝材10と押え部材35との関係についての説明は省略する。下記に説明する側面壁部20a及び側面壁部20bは、底部緩衝材10において、図6に示す側面壁部10a及び側面壁部10bに相当する。 FIG. 6 is a perspective view of the bottom corrugated cardboard material 30 and the bottom cushioning material 20 constituting the packaging device 100 of FIG. FIG. 7 is a top view of the bottom corrugated cardboard material 30 and the bottom cushioning material 20 constituting the packaging device 100 of FIG. FIG. 8 is an enlarged view of the pressing member 35 taken along the line BB in the packaging device 100 of FIG. A state in which the bottom cushioning material 20 is disposed on the bottom corrugated cardboard material 30 will be described with reference to FIGS. Since the relationship between the bottom cushioning material 10 and the presser member 35 is the same as the relationship between the bottom cushioning material 20 and the presser member 35, the description of the relationship between the bottom cushioning material 10 and the presser member 35 is omitted. The side wall 20a and the side wall 20b described below correspond to the side wall 10a and the side wall 10b shown in FIG.
 図6及び図7に示すように、底部緩衝材20は、底部段ボール材30の底板部31上において、押え部材35と短辺側壁部33との間に配置される。底部緩衝材20は、図8に示すように、底板部31の長手方向(X軸方向)において、押え部材35の切り起こしにより底板部31に形成された開口部31eに対して、開口部31eの基部31bとは反対側の一部を覆って設置される。そして、押え部材35は、底部緩衝材20の側面壁部20aと当接する。そのため、底部緩衝材20は、押え部材35によって、根元溝部35aの方向への移動を規制される。また、底部緩衝材20は、押え部材35によって側面壁部20aが押さえつけられ、側面壁部20aの反対側の側面壁部20bが短辺側壁部33と当接して押し当てられる。そのため、底部緩衝材20は、押え部材35と短辺側壁部33とにより挟み込まれ底板部31上における位置が保持される。なお、図8において、矢印Cは、折り曲げられた押え部材35の復元力の方向を示すものである。復元力は、底部段ボール材30から押え部材35を切り起こすために底板部31を折り曲げた後、押え部材35が元の位置に戻ろうとする力である。底部緩衝材20は、この復元力によって押え部材35によって押さえつけられる。 As shown in FIGS. 6 and 7, the bottom cushioning material 20 is disposed on the bottom plate portion 31 of the bottom cardboard material 30 between the pressing member 35 and the short side wall portion 33. As shown in FIG. 8, the bottom cushioning material 20 has an opening 31 e with respect to the opening 31 e formed in the bottom plate 31 by the raising and lowering of the pressing member 35 in the longitudinal direction (X-axis direction) of the bottom plate 31. It is installed so as to cover a part on the opposite side to the base 31b. The pressing member 35 comes into contact with the side wall portion 20 a of the bottom cushioning material 20. Therefore, the bottom cushioning member 20 is restricted from moving in the direction of the root groove 35 a by the pressing member 35. Further, the side cushion 20 is pressed against the side wall 20 a by the pressing member 35, and the side wall 20 b opposite to the side wall 20 a is pressed against the short side wall 33. Therefore, the bottom cushioning material 20 is sandwiched between the pressing member 35 and the short side wall 33 and the position on the bottom plate 31 is maintained. In FIG. 8, an arrow C indicates the direction of the restoring force of the clamp member 35 that is bent. The restoring force is a force for the pressing member 35 to return to the original position after the bottom plate portion 31 is bent in order to raise the pressing member 35 from the bottom corrugated cardboard material 30. The bottom cushioning material 20 is pressed down by the pressing member 35 by this restoring force.
 図9は、図6の梱包装置100において押え部材35の方向に底部緩衝材20が動いた際の押え部材35の拡大図である。図9に示す矢印Dは、底部緩衝材20の移動方向を表すものである。押え部材35の先端部35bの当接によっても、底部緩衝材20の移動を規制できず、底部緩衝材20が押え部材35の方向に移動した場合について説明する。まず、押え部材35の先端部35bの角部が底部緩衝材20の側面壁部20aと接触する。その後、押え部材35の上片部35dが、中間溝部35cを基準として下片部35eから折れ曲がり、押え部材35の上片部35dと底部緩衝材20の側面壁部20aとが面接触する。この際、上片部35dは、底板部31から離間して配置されており、中間溝部35cが形成されている上面部31cとは反対側の下面部31dが、底部緩衝材20の側面壁部20aと当接する。その結果、下面部31dと側面壁部20aとが面接触することで、押え部材35と底部緩衝材20との間の摩擦が大きくなり、底部緩衝材20は、移動が規制され、底板部31上における位置が保持される。なお、下片部35eは、根元溝部35aで底板部31から曲折している。 FIG. 9 is an enlarged view of the presser member 35 when the bottom cushioning material 20 moves in the direction of the presser member 35 in the packaging device 100 of FIG. An arrow D shown in FIG. 9 represents the moving direction of the bottom cushioning material 20. A case will be described in which the movement of the bottom cushioning material 20 cannot be restricted by the contact of the tip 35b of the pressing member 35 and the bottom cushioning material 20 moves in the direction of the pressing member 35. First, the corner portion of the tip portion 35 b of the pressing member 35 comes into contact with the side wall portion 20 a of the bottom cushioning material 20. Thereafter, the upper piece 35d of the pressing member 35 is bent from the lower piece 35e with the intermediate groove 35c as a reference, and the upper piece 35d of the pressing member 35 and the side wall 20a of the bottom cushioning material 20 are in surface contact. At this time, the upper piece portion 35d is disposed away from the bottom plate portion 31, and the lower surface portion 31d opposite to the upper surface portion 31c where the intermediate groove portion 35c is formed is the side wall portion of the bottom cushioning material 20. 20a abuts. As a result, when the lower surface portion 31d and the side wall portion 20a are in surface contact, the friction between the pressing member 35 and the bottom cushioning material 20 is increased, and the bottom cushioning material 20 is restricted from moving, and the bottom plate portion 31. The upper position is maintained. The lower piece portion 35e is bent from the bottom plate portion 31 at the root groove portion 35a.
[梱包作業]
 図2を用いて、梱包装置100により室外機150を梱包する作業について説明する。上記のような梱包装置100により室外機150を梱包するには、先ず、底部段ボール材30から、一対の押え部材35を切り起こす。次に、押え部材35と短辺側壁部33との間に底部緩衝材10を配置する。また、押え部材35と短辺側壁部33との間に底部緩衝材20を配置する。この状態で室外機150の底部151を凹部11及び凹部21に合わせて底部緩衝材10及び底部緩衝材20の上に載置する。また、室外機150の一対の脚部153をそれぞれ凹部12及び凹部22に嵌入する。ついで、室外機150の天面部152に上部緩衝材40及び上部緩衝材50を載置して、その上に上部段ボール材60を嵌合して覆う。その後、底部段ボール材30と上部段ボール材60との間に1又は複数のバンド部材70を掛けて緊縛し、固定すれば室外機150の梱包作業が終了する。
[Packing work]
The operation | work which packs the outdoor unit 150 with the packing apparatus 100 is demonstrated using FIG. In order to pack the outdoor unit 150 with the packing device 100 as described above, first, the pair of pressing members 35 are cut up from the bottom corrugated cardboard material 30. Next, the bottom cushioning material 10 is disposed between the pressing member 35 and the short side wall portion 33. Further, the bottom cushioning material 20 is disposed between the pressing member 35 and the short side wall portion 33. In this state, the bottom portion 151 of the outdoor unit 150 is placed on the bottom cushioning material 10 and the bottom cushioning material 20 according to the concave portion 11 and the concave portion 21. Further, the pair of legs 153 of the outdoor unit 150 are fitted into the recess 12 and the recess 22, respectively. Next, the upper cushioning material 40 and the upper cushioning material 50 are placed on the top surface portion 152 of the outdoor unit 150, and the upper cardboard material 60 is fitted and covered thereon. Thereafter, one or a plurality of band members 70 are hung between the bottom corrugated cardboard material 30 and the upper corrugated cardboard material 60 so as to be fastened, and the packing operation of the outdoor unit 150 is completed.
 以上のように、梱包装置100は、押え部材35の先端部35bと基部31bとの間に根元溝部35aと平行な中間溝部35cが形成されているものである。底部段ボール材30に底部緩衝材20を挟み込んだ状態で、押え部材35の方向に底部緩衝材20が動くと、押え部材35の上片部35dが中間溝部35cを基準に折り曲がることで押え部材35と底部緩衝材20とが面で接触する。この際、上片部35dは、中間溝部35cが形成されている上面部31cとは反対側の下面部31dが、底部緩衝材20の側面壁部20aと当接する。その結果、下面部31dと側面壁部20aとが面接触することで、押え部材35と底部緩衝材20との間の摩擦が大きくなり、底部緩衝材20は、移動が規制され、底板部31上における位置が保持され、かつ、押え部材35から底部緩衝材20が外れにくくなる。このため、室外機150の輸送時に梱包装置100の構成部材が緩んだり外れたりするおそれがない。 As described above, in the packing device 100, the intermediate groove portion 35c parallel to the root groove portion 35a is formed between the distal end portion 35b and the base portion 31b of the pressing member 35. When the bottom cushioning material 20 moves in the direction of the presser member 35 with the bottom cushioning material 20 sandwiched between the bottom corrugated cardboard material 30, the upper piece 35d of the presser member 35 is bent with respect to the intermediate groove 35c as a presser member. 35 and the bottom cushioning material 20 are in contact with each other. At this time, in the upper piece portion 35d, the lower surface portion 31d opposite to the upper surface portion 31c in which the intermediate groove portion 35c is formed contacts the side wall portion 20a of the bottom cushioning material 20. As a result, when the lower surface portion 31d and the side wall portion 20a are in surface contact, the friction between the pressing member 35 and the bottom cushioning material 20 is increased, and the bottom cushioning material 20 is restricted from moving, and the bottom plate portion 31. The upper position is maintained, and the bottom cushioning member 20 is unlikely to come off from the presser member 35. For this reason, there is no possibility that the constituent members of the packaging device 100 are loosened or detached when the outdoor unit 150 is transported.
実施の形態2.
 図10は、本発明の実施の形態2に係る梱包装置200の押え部材35を切り起こした状態における押え部材35の拡大図である。図11は、図10の梱包装置200において押え部材35の方向に底部緩衝材20が動いた際の押え部材35の拡大図である。図1~図9の梱包装置100と同一の構成を有する部位には同一の符号を付してその説明を省略する。本発明の実施の形態2に係る梱包装置200で特に記述しない項目については、発明の実施の形態1に係る梱包装置100と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。
Embodiment 2. FIG.
FIG. 10 is an enlarged view of the presser member 35 in a state where the presser member 35 of the packaging device 200 according to Embodiment 2 of the present invention is cut and raised. FIG. 11 is an enlarged view of the presser member 35 when the bottom cushioning material 20 moves in the direction of the presser member 35 in the packing device 200 of FIG. Parts having the same configuration as that of the packaging device 100 of FIGS. 1 to 9 are denoted by the same reference numerals and description thereof is omitted. Items that are not particularly described in the packaging device 200 according to Embodiment 2 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
 図10のように、押え部材35は、中間溝部35cの形成位置が、根元溝部35aと先端部35bとの間の距離Hにおいて、根元溝部35aと先端部35bとの間の中間部HMよりも根元溝部35aの近くに形成されている。それにより、図11のように、中間溝部35cの形成位置が、根元溝部35aの近くになるほど、側面壁部20aと下面部31dとの接触面積が広くなる。それにより、押え部材35と底部緩衝材20の側面壁部20aとの間の摩擦が大きくなり、底部緩衝材20の位置が保持され、かつ底部段ボール材30の押え部材35から底部緩衝材20が外れにくくなる。このため、室外機150の輸送時に梱包装置100の構成部材が緩んだり外れたりするおそれがない。 As shown in FIG. 10, the holding member 35 has a position where the intermediate groove portion 35 c is formed at a distance H between the root groove portion 35 a and the tip portion 35 b as compared with the intermediate portion HM between the root groove portion 35 a and the tip portion 35 b. It is formed near the root groove portion 35a. Accordingly, as shown in FIG. 11, the contact area between the side wall portion 20a and the lower surface portion 31d becomes wider as the formation position of the intermediate groove portion 35c is closer to the root groove portion 35a. Thereby, the friction between the pressing member 35 and the side wall portion 20a of the bottom cushioning material 20 is increased, the position of the bottom cushioning material 20 is maintained, and the bottom cushioning material 20 is moved from the pressing member 35 of the bottom cardboard material 30. It becomes difficult to come off. For this reason, there is no possibility that the constituent members of the packaging device 100 are loosened or detached when the outdoor unit 150 is transported.
実施の形態3.
 図12は、本発明の実施の形態3に係る梱包装置300の押え部材35を切り起こした状態における押え部材35の拡大図である。図1~図11の梱包装置100と同一の構成を有する部位には同一の符号を付してその説明を省略する。本発明の実施の形態3に係る梱包装置300で特に記述しない項目については、発明の実施の形態1に係る梱包装置100と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。
Embodiment 3 FIG.
FIG. 12 is an enlarged view of the presser member 35 in a state in which the presser member 35 of the packaging device 300 according to Embodiment 3 of the present invention is cut and raised. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 11 are denoted by the same reference numerals and description thereof is omitted. Items that are not particularly described in the packaging device 300 according to Embodiment 3 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
 図12に示すように、梱包装置300は、押え部材35の先端部35bに、切り欠き部35gが形成されている。切り欠き部35gの大きさは、人の指が挿入できる大きさに形成されている。切り欠き部35gの形状は、図11に示すように、半円状に形成されている。なお、切り欠き部35gの形状は、人の指が挿入できればよく、半円状、方形状、あるいは、等脚台形状、その他の多角形状に形成されてもよい。ただし、押え部材35は切り起こされる部分なので、切り欠き部35gに指を掛けて引き起こす際に力が集中する角部が少ないように、切り欠き部35gを形成する押え部材35の端縁部が円弧状に形成されることが望ましい。梱包装置300は、押え部材35の先端部35bに切り欠き部35gを有している。それにより、底部緩衝材20の組付け時に、切り欠き部35gに人の指を入れて押え部材35を切り起こしやすくなるため、底部緩衝材20の組付け作業性が改善される。 As shown in FIG. 12, the packing device 300 has a notch 35 g formed at the tip 35 b of the pressing member 35. The size of the notch 35g is formed such that a human finger can be inserted. The shape of the notch 35g is formed in a semicircular shape as shown in FIG. The shape of the cutout portion 35g may be any shape as long as a human finger can be inserted, and may be formed in a semicircular shape, a square shape, an isosceles trapezoidal shape, or other polygonal shapes. However, since the presser member 35 is a part to be cut and raised, the edge part of the presser member 35 forming the cutout part 35g is small so that there are few corners where the force concentrates when the finger is put on the cutout part 35g to cause it. It is desirable to form it in an arc shape. The packing device 300 has a notch 35 g at the tip 35 b of the pressing member 35. As a result, when the bottom cushioning material 20 is assembled, a person's finger is easily put into the cutout portion 35g and the presser member 35 is easily cut and raised, so that the assembling workability of the bottom cushioning material 20 is improved.
実施の形態4.
 図13は、本発明の実施の形態4に係る梱包装置400の押え部材35を切り起こした状態における押え部材35の拡大図である。図1~図12の梱包装置100と同一の構成を有する部位には同一の符号を付してその説明を省略する。本発明の実施の形態4に係る梱包装置400で特に記述しない項目については、発明の実施の形態1に係る梱包装置100と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。
Embodiment 4 FIG.
FIG. 13 is an enlarged view of the presser member 35 in a state where the presser member 35 of the packing device 400 according to Embodiment 4 of the present invention is cut and raised. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 12 are denoted by the same reference numerals and description thereof is omitted. Items not particularly described in the packaging device 400 according to Embodiment 4 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
 図13のように、梱包装置400は、底部緩衝材20の側面壁部20aにおいて上部に向かって徐々に肉薄となるテーパ状の切り欠き部20eが形成されている。テーパ状の切り欠き部20eは、底板部31と平行な水平面20cから鋭角となる角度αに形成されている。これにより、押え部材35の方向に底部緩衝材20が動いた際、押え部材35の上片部35dと底部緩衝材20とが面接触するまでの、上片部35dの折り曲がる角度が小さくなる。押え部材35の上片部35dの折り曲がる角度が小さいほど、底部緩衝材20の移動距離が短くなる。すなわち、底部緩衝材20の位置ずれが小さくなることに繋がる。 As shown in FIG. 13, the packing device 400 is formed with a tapered cutout portion 20 e that gradually becomes thinner toward the top in the side wall portion 20 a of the bottom cushioning material 20. The tapered notch 20 e is formed at an angle α that is an acute angle from the horizontal plane 20 c parallel to the bottom plate 31. Thereby, when the bottom cushioning material 20 moves in the direction of the pressing member 35, the angle at which the upper piece 35d bends until the upper cushioning portion 35d of the pressing member 35 and the bottom cushioning material 20 come into surface contact with each other is reduced. . The smaller the angle at which the upper piece 35d of the pressing member 35 is bent, the shorter the moving distance of the bottom cushioning material 20 is. That is, the positional displacement of the bottom cushioning material 20 is reduced.
実施の形態5.
 図14は、本発明の実施の形態5に係る梱包装置500の押え部材35を切り起こした状態における押え部材35の概略断面図である。図1~図13の梱包装置100と同一の構成を有する部位には同一の符号を付してその説明を省略する。本発明の実施の形態5に係る梱包装置500で特に記述しない項目については、発明の実施の形態1に係る梱包装置100と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。なお、図14において、E部は押え部材35及び底板部31を構成する底部段ボール材30の内部構造を示すものである。
Embodiment 5 FIG.
FIG. 14 is a schematic cross-sectional view of the presser member 35 in a state in which the presser member 35 of the packaging device 500 according to Embodiment 5 of the present invention is cut and raised. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 13 are denoted by the same reference numerals and description thereof is omitted. Items not particularly described in the packaging device 500 according to the fifth embodiment of the present invention are the same as those of the packaging device 100 according to the first embodiment of the present invention, and the same functions and configurations are described using the same reference numerals. And In FIG. 14, an E portion shows the internal structure of the bottom corrugated cardboard material 30 constituting the presser member 35 and the bottom plate portion 31.
 梱包装置500は、図13のE部で示すように、底板部31を構成する底部段ボール材30の中芯30fの中芯方向Fが、底板部31の長手方向(X軸方向)と平行になるように構成されている。換言すれば、押え部材35の根元溝部35aと、中芯方向Fとは平面視で直角に構成されている。梱包装置500は、段ボールを構成する中芯の方向が、押え部材35の切り起こし方向に配置されており、押え部材35の復元力が大きくなるため、押え部材35が底部緩衝材20を短辺側壁部33に押し付ける力が強くなる。その結果、梱包装置500は、底部緩衝材20の位置が保持され、かつ底部段ボール材30の押え部材35から底部緩衝材20が外れにくくなる。このため、室外機150の輸送時に梱包装置500の構成部材が緩んだり外れたりするおそれがない。 In the packing device 500, as shown by E part in FIG. 13, the center direction F of the core 30 f of the bottom corrugated cardboard material 30 constituting the bottom plate portion 31 is parallel to the longitudinal direction (X-axis direction) of the bottom plate portion 31. It is comprised so that it may become. In other words, the root groove portion 35a of the pressing member 35 and the center direction F are configured at right angles in plan view. In the packing device 500, the direction of the center of the corrugated cardboard is arranged in the direction of raising and lowering the presser member 35, and the restoring force of the presser member 35 is increased. The force pressed against the side wall part 33 becomes strong. As a result, the packing device 500 maintains the position of the bottom cushioning material 20 and the bottom cushioning material 20 is unlikely to come off from the pressing member 35 of the bottom cardboard material 30. For this reason, there is no possibility that the constituent members of the packaging device 500 are loosened or detached when the outdoor unit 150 is transported.
実施の形態6.
 図15は、本発明の実施の形態6に係る梱包装置600の概略斜視図である。図1~図14の梱包装置100と同一の構成を有する部位には同一の符号を付してその説明を省略する。本発明の実施の形態6に係る梱包装置600で特に記述しない項目については、発明の実施の形態1に係る梱包装置100と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。
Embodiment 6 FIG.
FIG. 15 is a schematic perspective view of a packaging device 600 according to Embodiment 6 of the present invention. Parts having the same configuration as that of the packaging apparatus 100 of FIGS. 1 to 14 are denoted by the same reference numerals and description thereof is omitted. Items that are not particularly described in the packaging device 600 according to Embodiment 6 of the present invention are the same as those of the packaging device 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. And
 図15に示す、底部緩衝材130は、発泡スチロール材を直方体状に成形したものである。底部緩衝材130の上部には、梱包される製品が載置される。底部緩衝材130は、底板部31の長手方向(X軸方向)において、押え部材135の切り起こしにより底板部31に形成された開口部31eに対して、開口部31eの基部131bとは反対側の一部を覆って設置される。押え部材135は、底部緩衝材130の両側に配置されている。底部緩衝材130は、底部緩衝材130の対向壁を構成する側面壁部130a及び側面壁部130bのそれぞれが、底部緩衝材130の両側に配置された押え部材135と当接する。 The bottom cushioning material 130 shown in FIG. 15 is formed by molding a polystyrene foam material into a rectangular parallelepiped shape. A product to be packed is placed on the upper portion of the bottom cushioning material 130. The bottom cushioning material 130 is opposite to the base 131b of the opening 31e with respect to the opening 31e formed in the bottom plate 31 by cutting and raising the holding member 135 in the longitudinal direction (X-axis direction) of the bottom plate 31. It is installed to cover a part of. The pressing member 135 is disposed on both sides of the bottom cushioning material 130. In the bottom cushioning material 130, each of the side wall portions 130 a and the side wall portions 130 b constituting the opposing walls of the bottom cushioning material 130 comes into contact with the pressing members 135 disposed on both sides of the bottom cushioning material 130.
 図15に示すように、底部段ボール材30の底板部31には、底板部31の長手方向(X軸方向)に沿って一対の押え部材135が並んで形成されている。なお、一対の押え部材135、短手方向(Y軸方向)において同一位置となる。ただし、一対の押え部材135は、短手方向(Y軸方向)において同一位置となるものに限定されるものではなく、短手方向(Y軸方向)において異なる位置に形成されてもよい。また、また、各押え部材135は、短手方向(Y軸方向)に1つ形成されているが、短手方向(Y軸方向)において複数形成されてもよい。 As shown in FIG. 15, a pair of pressing members 135 are formed side by side along the longitudinal direction (X-axis direction) of the bottom plate portion 31 on the bottom plate portion 31 of the bottom corrugated board material 30. The pair of pressing members 135 are in the same position in the short direction (Y-axis direction). However, the pair of pressing members 135 is not limited to the same position in the short direction (Y-axis direction), and may be formed at different positions in the short direction (Y-axis direction). In addition, one pressing member 135 is formed in the short direction (Y-axis direction), but a plurality of pressing members 135 may be formed in the short direction (Y-axis direction).
 一対の押え部材135は、底部緩衝材130が移動しないように固定するためのものである。押え部材135は、底板部31から切り起こされて形成される。押え部材135は、切り起こされると、お互いに対向する。梱包装置600においては、押え部材135は、四角形状に形成される。押え部材135は、押え部材135を構成する四辺のうち、短辺側壁部33に対する近接側の一辺に相当する部分が切り残され、残る三辺に相当する部分が切り込み部31aにより切り離されている。底板部31に切り残されて押え部材135の根元となる基部131bには、切り起こす際の折り曲げ用の基点となるように、根元溝部135aが形成されている。 The pair of presser members 135 are for fixing the bottom cushioning material 130 so as not to move. The pressing member 135 is formed by being cut and raised from the bottom plate portion 31. When the pressing member 135 is cut and raised, the pressing members 135 face each other. In the packing device 600, the pressing member 135 is formed in a square shape. Of the four sides constituting the presser member 135, the presser member 135 has a portion corresponding to one side close to the short side wall portion 33 cut away, and a portion corresponding to the remaining three sides is cut off by the cut portion 31a. . A base groove portion 135a is formed on the base portion 131b which is left uncut by the bottom plate portion 31 and becomes the base of the pressing member 135 so as to be a base point for bending when the presser member 135 is cut and raised.
 根元溝部135aは、底板部31の端縁部33aと平行となるように底板部31に形成されている。根元溝部135aは、底板部31の表面から凹む有底溝である。また、根元溝部135aは、根元溝部135aの形成方向に直交する断面の形状が、底板部31の表面から底板部31の内部に向うに従い漸次幅狭となるV字状ものである。なお、根元溝部135aは、根元溝部135aの形成方向に直交する断面の形状がV字状のものに限定するものではなく、U字状、半円状、方形状、あるいは、等脚台形状のものであってもよい。根元溝部135aは、梱包装置100の組立時に、室外機150の底部151と対向する側の底板部31の表面の壁に形成されている。換言すれば、根元溝部135aは、底板部31において、底部緩衝材130が載置される上面部に形成されている。 The root groove portion 135 a is formed in the bottom plate portion 31 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31. The root groove portion 135 a is a bottomed groove that is recessed from the surface of the bottom plate portion 31. In addition, the root groove portion 135a has a V shape in which the cross-sectional shape orthogonal to the formation direction of the root groove portion 135a is gradually narrowed from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31. Note that the root groove portion 135a is not limited to a V-shaped cross section orthogonal to the formation direction of the root groove portion 135a, but is U-shaped, semicircular, square, or isosceles trapezoidal. It may be a thing. The root groove portion 135 a is formed on the surface wall of the bottom plate portion 31 on the side facing the bottom portion 151 of the outdoor unit 150 when the packaging device 100 is assembled. In other words, the root groove portion 135a is formed on the upper surface portion of the bottom plate portion 31 on which the bottom cushioning material 130 is placed.
 同様に、押え部材135には、切り起こされた場合に上端となる先端部135bと基部131bとの間に根元溝部135aと平行な中間溝部135cが形成されている。中間溝部135cは、押え部材135が切り起こされた状態において、押え部材135の押し出し高さ方向の途中に形成されている。また、中間溝部135cは、底板部31の端縁部33aと平行となるように、底板部31に形成されている。中間溝部135cは、底板部31の表面から凹む有底溝である。また、中間溝部135cは、中間溝部135cの形成方向に直交する断面の形状が、底板部31の表面から底板部31の内部に向うに従い漸次幅狭となるV字状ものである。なお、中間溝部135cは、中間溝部135cの形成方向に直交する断面の形状がV字状のものに限定するものではなく、U字状、半円状、方形状、あるいは、等脚台形状のものであってもよい。中間溝部135cは、梱包装置600の組立時に、室外機150の底部151と対向する側の底板部31の表面の壁に形成されている。換言すれば、中間溝部135cは、底板部31において、底部緩衝材130が載置される上面部に形成されている。 Similarly, the presser member 135 is formed with an intermediate groove part 135c parallel to the root groove part 135a between the distal end part 135b and the base part 131b which are the upper ends when cut and raised. The intermediate groove part 135c is formed in the middle of the pressing height direction of the pressing member 135 in a state where the pressing member 135 is cut and raised. Further, the intermediate groove portion 135 c is formed in the bottom plate portion 31 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31. The intermediate groove part 135 c is a bottomed groove that is recessed from the surface of the bottom plate part 31. Further, the intermediate groove portion 135c has a V shape in which the shape of the cross section orthogonal to the forming direction of the intermediate groove portion 135c is gradually narrowed from the surface of the bottom plate portion 31 toward the inside of the bottom plate portion 31. The intermediate groove portion 135c is not limited to a V-shaped cross section orthogonal to the formation direction of the intermediate groove portion 135c, but is U-shaped, semicircular, square, or isosceles trapezoidal. It may be a thing. The intermediate groove portion 135 c is formed on the surface wall of the bottom plate portion 31 on the side facing the bottom portion 151 of the outdoor unit 150 when the packaging device 600 is assembled. In other words, the intermediate groove portion 135c is formed in the upper surface portion of the bottom plate portion 31 on which the bottom cushioning material 130 is placed.
 底部緩衝材130は、側面壁部130a及び側面壁部130bが、底部緩衝材130の両側に配置された押え部材135と当接する。そのため底部緩衝材130は、底板部31の長手方向(X軸方向)の移動が押え部材135によって規制され、底板部31に対して位置が保持される。これにより、梱包装置600は、底部緩衝材130を、底部段ボール材30の短辺側壁部33に押し当てなくても、底部緩衝材130の位置を保持できる。 In the bottom cushioning material 130, the side wall portion 130a and the side wall portion 130b are in contact with the holding members 135 disposed on both sides of the bottom cushioning material 130. Therefore, the movement of the bottom cushioning member 130 in the longitudinal direction (X-axis direction) of the bottom plate portion 31 is restricted by the pressing member 135 and the position is held with respect to the bottom plate portion 31. Thereby, the packaging device 600 can hold the position of the bottom cushioning material 130 without pressing the bottom cushioning material 130 against the short side wall portion 33 of the bottom cardboard material 30.
 本発明の実施の形態は上記実施の形態に限定されない。例えば、図3及び図4に示すように、底部段ボール材30の底板部31には、底板部31の長手方向(X軸方向)に沿って一対の押え部材35が並んで形成されている。そして、根元溝部35aは、短辺側壁部33の基部となる底板部31の端縁部33aと平行となるように底板部31に形成されている。また、中間溝部35cは、底板部31の端縁部33aと平行となるように、押え部材35を構成する底板部31に形成されている。しかし、梱包装置100に梱包される製品は、前後の奥行方向(Y軸方向)の移動を規制する必要がある場合もある。その場合、押え部材35は、底板部31の短手方向(Y軸方向)に沿って一対の押え部材35が並んで形成されている。そして、根元溝部35aは、長辺側壁部32の基部となる底板部31の端縁部と平行となるように底板部31に形成されてもよい。また、同様に中間溝部35cは、長辺側壁部32の基部となる底板部31の端縁部と平行となるように底板部31に形成されてもよい。また、梱包装置100は、底部緩衝材10及び底部緩衝材20の2つを備えた構成について記載しているが、底部緩衝材が1つであってもよく、3つ以上であってもよい。また、梱包装置600は、底部緩衝材130が1つである場合について記載しているが、底部緩衝材130が、複数あってもよい。 The embodiment of the present invention is not limited to the above embodiment. For example, as shown in FIGS. 3 and 4, a pair of pressing members 35 are formed side by side along the longitudinal direction (X-axis direction) of the bottom plate portion 31 on the bottom plate portion 31 of the bottom corrugated cardboard material 30. And the root groove part 35a is formed in the baseplate part 31 so that it may become parallel with the edge part 33a of the baseplate part 31 used as the base of the short side wall part 33. FIG. Further, the intermediate groove portion 35 c is formed in the bottom plate portion 31 constituting the pressing member 35 so as to be parallel to the end edge portion 33 a of the bottom plate portion 31. However, the product to be packed in the packing device 100 may need to regulate movement in the front-rear depth direction (Y-axis direction). In that case, the presser member 35 is formed with a pair of presser members 35 aligned along the short direction (Y-axis direction) of the bottom plate portion 31. The root groove portion 35 a may be formed in the bottom plate portion 31 so as to be parallel to the end edge portion of the bottom plate portion 31 that becomes the base portion of the long side wall portion 32. Similarly, the intermediate groove portion 35 c may be formed in the bottom plate portion 31 so as to be parallel to the end edge portion of the bottom plate portion 31 that is the base portion of the long side wall portion 32. Moreover, although the packing apparatus 100 has described about the structure provided with the bottom part cushioning material 10 and the bottom part cushioning material 20, the bottom part cushioning material may be one and three or more may be sufficient as it. . Moreover, although the packing apparatus 600 has described the case where there is one bottom cushioning material 130, a plurality of bottom cushioning materials 130 may be provided.
 10 底部緩衝材、10a 側面壁部、10b 側面壁部、11 凹部、12 凹部、20 底部緩衝材、20a 側面壁部、20b 側面壁部、20c 水平面、20e 切り欠き部、21 凹部、22 凹部、30 底部段ボール材、30f 中芯、31 底板部、31a 切り込み部、31b 基部、31c 上面部、31d 下面部、31e 開口部、32 長辺側壁部、33 短辺側壁部、33a 端縁部、35 押え部材、35a 根元溝部、35b 先端部、35c 中間溝部、35d 上片部、35e 下片部、35g 切り欠き部、40 上部緩衝材、41 切り欠き部、50 上部緩衝材、51 切り欠き部、60 上部段ボール材、61 天板部、62 長辺側壁部、63 短辺側壁部、70 バンド部材、100 梱包装置、130 底部緩衝材、130a 側面壁部、130b 側面壁部、131b 基部、135 押え部材、135a 根元溝部、135b 先端部、135c 中間溝部、150 室外機、151 底部、152 天面部、153 脚部、200 梱包装置、300 梱包装置、400 梱包装置、500 梱包装置、600 梱包装置。 10 bottom cushioning material, 10a side wall, 10b side wall, 11 recess, 12 recess, 20 bottom cushioning material, 20a side wall, 20b side wall, 20c horizontal plane, 20e notch, 21 recess, 22 recess, 30 bottom corrugated cardboard material, 30f core, 31 bottom plate, 31a notch, 31b base, 31c upper surface, 31d lower surface, 31e opening, 32 long side wall, 33 short side wall, 33a edge, 35 Presser member, 35a root groove part, 35b tip part, 35c intermediate groove part, 35d upper piece part, 35e lower piece part, 35g notch part, 40 upper cushioning material, 41 notch part, 50 upper cushioning material, 51 notch part, 60 upper corrugated board material, 61 top plate part, 62 long side wall part, 63 short side wall part, 70 band member, 100 Packing device, 130 bottom cushioning material, 130a side wall, 130b side wall, 131b base, 135 holding member, 135a root groove, 135b tip, 135c intermediate groove, 150 outdoor unit, 151 bottom, 152 top surface, 153 legs Part, 200 packing device, 300 packing device, 400 packing device, 500 packing device, 600 packing device.

Claims (10)

  1.  被包装体の底部が載置される1つ又は複数の底部緩衝材と、
     前記1つ又は複数の底部緩衝材が載置される平板状の底板部を備える底部段ボール材と、
    を有し、
     前記底板部は、前記底板部から切り起こしにより形成される1つ又は複数の押え部材を備え、
     前記1つ又は複数の押え部材のそれぞれは、基部となる部分に折り曲げ用の根元溝部が形成されると共に、前記1つ又は複数の押え部材の先端部と前記基部との間に前記根元溝部と平行な中間溝部が形成されており、
     前記1つ又は複数の底部緩衝材は、前記1つ又は複数の押え部材の切り起こしにより前記底板部に形成された1つ又は複数の開口部に対して、前記開口部の前記基部とは反対側の一部を覆って設置され、
     前記1つ又は複数の押え部材が、前記1つ又は複数の底部緩衝材の側面壁部と当接して、前記1つ又は複数の底部緩衝材が前記根元溝部の方向に移動することを規制する梱包装置。
    One or more bottom cushioning materials on which the bottom of the packaged body is placed;
    A bottom cardboard material comprising a flat bottom plate portion on which the one or more bottom cushioning materials are placed;
    Have
    The bottom plate portion includes one or more pressing members formed by cutting and raising from the bottom plate portion,
    Each of the one or more pressing members is formed with a root groove portion for bending at a portion serving as a base portion, and the root groove portion between the distal end portion and the base portion of the one or more pressing members. Parallel intermediate grooves are formed,
    The one or more bottom cushioning materials are opposite to the base of the opening with respect to one or more openings formed in the bottom plate by cutting and raising the one or more holding members. Installed over a part of the side,
    The one or more pressing members are in contact with the side wall portions of the one or more bottom cushioning materials to restrict the one or more bottom cushioning materials from moving in the direction of the root groove. Packing equipment.
  2.  前記根元溝部及び前記中間溝部は、前記底板部において、前記1つ又は複数の底部緩衝材が載置される上面部に形成されている請求項1に記載の梱包装置。 The packaging device according to claim 1, wherein the root groove portion and the intermediate groove portion are formed on an upper surface portion on which the one or more bottom cushioning materials are placed in the bottom plate portion.
  3.  前記1つ又は複数の底部緩衝材は、それぞれ直方体状に形成されていると共に、
     前記底板部は、平面視で矩形状に形成されており、
     前記底部段ボール材は、前記底板部の端縁部に形成された少なくとも1つの側壁部を更に備え、
     前記1つ又は複数の底部緩衝材の対向壁を構成する2つの側面壁部が、前記1つ又は複数の押え部材及び前記少なくとも1つの側壁部と当接する請求項1又は2に記載の梱包装置。
    The one or more bottom cushioning materials are each formed in a rectangular parallelepiped shape,
    The bottom plate portion is formed in a rectangular shape in plan view,
    The bottom corrugated board material further includes at least one side wall portion formed at an edge of the bottom plate portion,
    3. The packaging device according to claim 1, wherein two side wall portions constituting opposing walls of the one or more bottom cushioning materials are in contact with the one or more holding members and the at least one side wall portion. .
  4.  前記底板部を構成する前記底部段ボール材の中芯方向が、平面視で前記根元溝部と直角に構成されている請求項3に記載の梱包装置。 The packing device according to claim 3, wherein a center direction of the bottom corrugated board material constituting the bottom plate portion is configured to be perpendicular to the root groove portion in a plan view.
  5.  前記1つ又は複数の底部緩衝材は、それぞれ直方体状に形成されていると共に、
     前記1つ又は複数の押え部材は、前記1つ又は複数の底部緩衝材の各底部緩衝材の両側に配置されており、
     前記1つ又は複数の底部緩衝材の対向壁を構成する2つの前記側面壁部のそれぞれが、前記1つ又は複数の押え部材と当接する請求項1又は2に記載の梱包装置。
    The one or more bottom cushioning materials are each formed in a rectangular parallelepiped shape,
    The one or more holding members are disposed on both sides of each bottom cushioning material of the one or more bottom cushioning materials,
    The packaging device according to claim 1 or 2, wherein each of the two side wall portions constituting the opposing walls of the one or more bottom cushioning materials is in contact with the one or more pressing members.
  6.  前記1つ又は複数の押え部材は、前記中間溝部の形成位置が、前記根元溝部と前記先端部との間の距離において、前記根元溝部と前記先端部との間の中間部よりも前記根元溝部の近くに形成されている請求項1~5のいずれか1項に記載の梱包装置。 In the one or more pressing members, the formation position of the intermediate groove portion is greater than the intermediate groove portion between the root groove portion and the distal end portion in the distance between the root groove portion and the distal end portion. The packaging device according to any one of claims 1 to 5, wherein the packing device is formed in the vicinity.
  7.  前記1つ又は複数の押え部材は、前記先端部に、切り欠き部が形成されている請求項1~6のいずれか1項に記載の梱包装置。 The packing device according to any one of claims 1 to 6, wherein the one or more pressing members are formed with a notch at the tip.
  8.  前記1つ又は複数の底部緩衝材は、前記側面壁部において上部に向かって徐々に肉薄となるテーパ状の切り欠き部が形成されている請求項1~7のいずれか1項に記載の梱包装置。 The packaging according to any one of claims 1 to 7, wherein the one or more bottom cushioning materials are formed with tapered cutout portions that gradually become thinner toward the top in the side wall portions. apparatus.
  9.  前記押え部材は、
     前記中間溝部と前記根元溝部との間を構成する下片部と、
     前記先端部と前記中間溝部との間を構成する上片部と、
    を備え、
     前記押え部材が切り起こされた状態において、
     前記下片部は、前記根元溝部で前記底板部から曲折し、
     前記上片部は、前記中間溝部で前記下片部から曲折して前記底板部から離間して配置され、前記中間溝部が形成されている上面部とは反対側の下面部が、前記1つ又は複数の底部緩衝材の前記側面壁部と当接する請求項1~8のいずれか1項に記載の梱包装置。
    The pressing member is
    A lower piece that forms between the intermediate groove and the root groove,
    An upper piece that constitutes between the tip and the intermediate groove;
    With
    In the state where the presser member is cut and raised,
    The lower piece is bent from the bottom plate at the root groove,
    The upper piece is bent from the lower piece at the intermediate groove and spaced apart from the bottom plate, and the lower surface opposite to the upper surface where the intermediate groove is formed is the one piece. The packaging device according to any one of claims 1 to 8, wherein the packing device is in contact with the side wall portions of a plurality of bottom cushioning materials.
  10.  被包装体の天面部に載置される1つ又は複数の上部緩衝材と、
     前記1つ又は複数の上部緩衝材に載置される上部段ボール材と、
     前記底部段ボール材と前記上部段ボール材の外側に掛けられるバンド部材とを更に有する請求項1~9のいずれか1項に記載の梱包装置。
    One or more upper cushioning materials placed on the top surface of the packaged body;
    An upper cardboard material placed on the one or more upper cushioning materials;
    The packaging device according to any one of claims 1 to 9, further comprising a band member that is hung on the outside of the bottom cardboard material and the top cardboard material.
PCT/JP2017/019828 2017-05-29 2017-05-29 Packaging apparatus WO2018220661A1 (en)

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JP2002255276A (en) * 2001-02-27 2002-09-11 Mitsubishi Electric Corp Packing device for outdoor machine of air conditioner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2020129241A1 (en) * 2018-12-21 2021-09-02 三菱電機株式会社 Outdoor unit packing device
JP7050956B2 (en) 2018-12-21 2022-04-08 三菱電機株式会社 Outdoor unit packing device

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