WO2018214023A1 - Back-contact heterojunction solar cell and emitter thereof, and preparation method for solar cell - Google Patents

Back-contact heterojunction solar cell and emitter thereof, and preparation method for solar cell Download PDF

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WO2018214023A1
WO2018214023A1 PCT/CN2017/085484 CN2017085484W WO2018214023A1 WO 2018214023 A1 WO2018214023 A1 WO 2018214023A1 CN 2017085484 W CN2017085484 W CN 2017085484W WO 2018214023 A1 WO2018214023 A1 WO 2018214023A1
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film
solar cell
emitter
cro
passivation layer
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PCT/CN2017/085484
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French (fr)
Chinese (zh)
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沈辉
吴伟梁
梁宗存
林文杰
包杰
刘宗涛
赵影文
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中山大学
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Priority to PCT/CN2017/085484 priority Critical patent/WO2018214023A1/en
Priority to DE112017007581.5T priority patent/DE112017007581T5/en
Publication of WO2018214023A1 publication Critical patent/WO2018214023A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier
    • H01L31/072Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN heterojunction type
    • H01L31/0745Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells
    • H01L31/0747Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells comprising a heterojunction of crystalline and amorphous materials, e.g. heterojunction with intrinsic thin layer or HIT® solar cells; solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02366Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to the technical field of solar cells, in particular to a back contact heterojunction solar cell and an emitter thereof, and a solar cell preparation method.
  • Heterojunction back contact (HBC) solar cell is a kind of high-efficiency solar cell, which combines interdigitated back contat (IBC) solar cell and heterojunction (Heterojunction with Intrinsic Thin). Layer, referred to as HIT)
  • IBC interdigitated back contat
  • HIT Heterojunction with Intrinsic Thin
  • the structure of a general HBC solar cell includes, in order from top to bottom, a passivation layer, a crystalline silicon layer, an amorphous silicon passivation layer, an emitter, and an emitter electrode and a base electrode.
  • the front surface of the HBC solar cell also has no metal electrode, but forms the emitter and back field regions of the interdigitated structure on the back surface of the silicon wafer through a mask or photolithography process, and The emitter and back field regions are provided with corresponding emitter electrodes and base electrodes, thereby avoiding shading loss caused by the provision of metal electrodes on the front surface of the silicon wafer, thereby improving battery efficiency.
  • HBC solar cells are high-efficiency cell structures formed of crystalline silicon (c-Si) and heavily doped amorphous silicon (a-Si:H), and are heavily doped amorphous.
  • the interface between silicon and crystalline silicon introduces a layer of intrinsic amorphous silicon as a passivation layer. This can reduce the composite of the crystalline silicon wafer and reduce the interfacial recombination, so that the HBC solar cell has a higher open circuit voltage and short circuit.
  • Current In summary, HBC solar cells formed from crystalline silicon (c-Si) and heavily doped amorphous silicon (a-Si:H) are not only highly efficient, but also one that achieves the efficiency limit (30%) of crystalline silicon solar cells. Important way.
  • the emitter of the current HBC solar cell is formed by heavily doping amorphous silicon, and the doping source of amorphous silicon is borane or phosphine, which are both flammable and explosive. And highly toxic, these will increase the cost of HBC batteries, hinder the large-scale use of HBC batteries; at the same time, as the doping concentration increases, it will increase the composite of the emitter (ie surface recombination and Auger recombination), thus Reducing the open circuit voltage of the battery, and reducing the open circuit voltage of the battery further limits the improvement of the efficiency of the battery, so that the efficiency of the HBC solar cell cannot be improved.
  • the present invention provides a back contact heterojunction solar cell emitter, so that the efficiency of the back contact heterojunction solar cell can be further improved.
  • a back contact heterojunction solar cell emitter comprising at least one layer of CrO x film from top to bottom.
  • a metal film is further disposed between the adjacent two layers of the CrO x film.
  • the thickness of the CrO x film is 5-20 nm; or when the emitter of the back contact heterojunction solar cell includes when two film CrO x, CrO x film thickness of the two layers is provided with the sum of the thickness of the metal thin film between two layers of said CrO x film of 5-20 nm; or when the heterojunction solar cell back contact
  • the emitter includes two layers of CrO x film
  • the thickness of the two layers of the CrO x film is 5 nm
  • the thickness of the metal film between the two layers of the CrO x film is 4 nm.
  • the metal thin film is one of an Au thin film, an Ag thin film, a Pd thin film, a Cu thin film, a Ni thin film, a Mo thin film, a W thin film, and an Al thin film.
  • the present invention also provides a back contact heterojunction solar cell, comprising: a silicon substrate, a first passivation layer disposed on a front surface of the silicon substrate, and a back disposed on the silicon substrate a second passivation layer of the surface, an emitter as described above disposed on a back surface of the second passivation layer, an emitter electrode disposed on the emitter, and a second passivation layer Base electrode.
  • the back contact heterojunction solar cell further includes a back field layer disposed between the base electrode and the second passivation layer, or the back contact heterojunction solar cell further includes An anti-reflection film on the front surface of the first passivation layer.
  • the back field layer is one of a LiF x film, a TiO 2 film, a MgF x film, and a Cs 2 CO 3 film.
  • an interdigital structure is formed between the base electrode and the emitter electrode, and no contact between two adjacent base electrodes and the emitter electrode.
  • the present invention also provides a preparation method for preparing the above-mentioned back contact heterojunction solar cell, comprising the following steps:
  • the step of depositing the base electrode on the back surface of the second passivation layer comprises sequentially depositing a back field layer and the base electrode on a back surface of the second passivation layer; or Depositing the first blunt surface of the front surface of the silicon substrate
  • the step of forming a layer further includes depositing the anti-reflection film on a front surface of the first passivation layer.
  • the solar cell of this structure has not been reported in the literature and patents, and is a new material of silicon-based sun. battery;
  • the emitter of the present invention adopts a CrO x film, neither doping nor low temperature can be performed in the preparation process thereof, so that not only the doping source in the preparation process of the conventional solar cell emitter can be avoided.
  • the use of flammable and explosive gases improves safety and stability of solar cells, and can reduce production costs and facilitate large-scale production of HBC solar cells;
  • the solar cell using the emitter can reduce the defect state of the emitter region by introducing an oxygen bias, and improve the recombination of the emitter region;
  • the solar cell of the present invention can passivate at a contact interface with a silicon substrate by providing a first passivation layer and a second passivation layer on the front surface and the back surface of the silicon substrate to reduce interface defect state. Improve the open circuit voltage of the back contact heterojunction solar cell, thereby further improving battery efficiency.
  • FIG. 1 is a schematic view showing the structure of a back contact heterojunction solar cell emitter applied to a back contact heterojunction solar cell in the embodiment of the present invention, wherein the back contact heterojunction solar cell emits a layer of CrO x film;
  • FIG. 2 is a schematic structural view of a back contact heterojunction solar cell emitter applied to a back contact heterojunction solar cell in the embodiment of the present invention, wherein the back contact heterojunction solar cell emits a three-layer film structure by From top to bottom, a CrO x film, an Au film, and a CrO x film are sequentially included;
  • FIG. 3 is a schematic diagram of a method for preparing a back contact heterojunction solar cell according to an embodiment of the present invention, which includes five graphs a, b, c, d, and e, each of which corresponds to a back contact heterogeneity under different steps.
  • FIG. 4 is a schematic structural diagram of a positioning screen in the embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a first metal mask in the embodiment of the present invention.
  • FIG. 6 is a schematic structural view of a second metal mask in the embodiment of the present invention.
  • FIG. 7 is a flow chart of a method for preparing a back contact heterojunction solar cell in an embodiment of the present invention.
  • EQE external quantum efficiency
  • FIG. 10 is a graph showing the efficiency of the back contact heterojunction solar cell with the emitters of the CrO x film and the Wo x film as a function of time (Days, ie, days) in the embodiment of the present invention.
  • the back contact heterojunction solar cell of the present invention comprises a silicon substrate 1, a first passivation layer 2 disposed on a front surface of the silicon substrate 1, and a back surface of the silicon substrate 1. a second passivation layer 3 on the surface, the emitter 4 disposed on the back surface of the second passivation layer 3, the emitter electrode 5 disposed on the emitter 4, and the second blunt The base electrode 7 on the layer 3.
  • the emitter 4 is the back contact heterojunction solar cell emitter 4 of the present invention.
  • the emitter 4 is composed of a CrO x film 41 having a thickness of 5-20 nm.
  • the structure of the emitter 4 is not limited to the structure of one layer of the CrO x film 41.
  • the back contact heterojunction solar cell of the present invention converts absorbed light energy into electrical energy, wherein the light absorbing layer of the battery is mainly the silicon substrate 1, and the electron holes generated by the silicon substrate 1 after absorbing photons will It is delivered to the base electrode 7 and the emitter electrode 5, respectively.
  • the base electrode 7 is disposed on the back surface of the silicon substrate 1, and the emitter electrode 5 is disposed on the emitter 4, since the emitter 4 in this embodiment is Provided on the back surface of the silicon substrate 1, and thus also the emitter electrode 5 is also located on the back surface of the silicon substrate 1, avoiding the formation of light shielding on the front surface of the silicon substrate 1 to improve the silicon The light absorption rate of the substrate 1 increases the battery efficiency.
  • the emitter 4 in the embodiment is a CrO x film 41 which is used, and the material of the CrO x film 41 is a high work function material, the material may be on the back surface of the silicon substrate 1.
  • the contact area causes the Fermi level to move closer to the conduction band of silicon, that is, the CrO x film 41 can induce the silicon surface band to bend to generate a space charge region, so that it can obtain selective contact of the carrier and emit
  • the role of the pole 4 ie, the transport and collection of carriers
  • the use of the CrO x film 41 as the emitter 4 also enables the emitter 4 to be implemented without doping during the preparation process, so that no emission occurs.
  • the recombination of the pole 4 ie, surface recombination and Auger recombination
  • the emitter 4 does not need to be doped during the preparation process, the use of the flammable and explosive gas caused by the doping source in the preparation process of the conventional solar cell emitter 4 can be avoided, the safety can be improved, and the production cost can be reduced. It facilitates mass production of HBC solar cells.
  • the first passivation layer 2 is also disposed on the front surface of the silicon substrate 1 in the embodiment, on the back surface of the silicon substrate 1.
  • the second passivation layer 3 is disposed between the emitter 4 and the second passivation layer 3, and the second passivation layer 3 is a SiO x film.
  • TiO 2 and Al may also be used.
  • a film such as 2 O 3 is used as a passivation layer.
  • the SiO x film can be passivated at a contact interface with the silicon substrate 1 to reduce the interface defect state to improve the open circuit voltage of the back contact heterojunction solar cell, thereby further improving the cell efficiency.
  • a back field layer 6 is further disposed between the second passivation layer 3 and the base electrode 7.
  • the back field layer 6 is a LiF x film, and may of course be a film made of a low work function material such as a TiO 2 film, a MgF x film, or a Cs 2 CO 3 film. Since the material used for the LiF x film is a low work function material, together with the above-described emitter 4 having a high work function material, the Fermi level of the surface contact region of the silicon substrate 1 can be well promoted, and the current carrying current is promoted. The separation of the sub-pairs for better carrier-selective transport further enhances cell efficiency.
  • a trap structure can be added.
  • an anti-reflection film 8 is disposed on the front surface of the first passivation layer 2 of the back contact heterojunction solar cell, and the anti-reflection film 8 is passed through the silicon substrate 1
  • the surface is formed by the trapping structure formed by the pyramidal suede, which can further improve the light absorption rate of the battery, thereby improving the battery efficiency.
  • Step S100 selecting a crystalline silicon wafer, and forming the silicon substrate after cleaning.
  • the n-type single crystal silicon wafer is selected, and the silicon wafer is cleaned by the RCA cleaning process to remove the cutting marks and impurities on the silicon wafer to make the silicon substrate 1 in the subsequent process (as shown in FIG. 3).
  • a) can have higher purity and avoid affecting the efficiency of the overall battery.
  • Step S200 depositing the first blunt on the front surface and the back surface of the silicon substrate 1 by using Plasma Enhanced Chemical Vapor Deposition (PECVD) as shown in FIG. 3, FIG.
  • PECVD Plasma Enhanced Chemical Vapor Deposition
  • the deposition power is 2400 W
  • the deposition gas pressure is 20 Pa
  • the gas flow ratio of ammonia gas and silane is 2:1
  • the deposition temperature is 450 ° C
  • the thickness of the deposited SiN x film is 75 nm.
  • an anti-reflection film 8 (shown as c in FIG. 3) may be deposited on the second passivation layer 3 as needed.
  • Step S300 As shown in FIG. 3, a positioning template 9 (shown in FIG. 4) is fixed on the back surface of the second passivation layer 3, and the first metal mask 91 is disposed as shown in FIG. Inserting the emitter template 4 (CrO x film 41) and the substrate on the back surface of the second passivation layer 3 by evaporation using a resistive thermal evaporation coating machine in a frame formed by the positioning template 9.
  • the emitter electrode 5 Al film
  • the first metal mask 91 is matched with the positioning template 9 , wherein the positioning template 9 is a frame structure, and the shape generally corresponds to the shape of the silicon substrate 1 , and the first metal mask can be 91 forms a good limit to prevent the first mask from moving during the preparation process.
  • the first mask is in the shape of a comb.
  • the first mask can block part of the area.
  • the CrO x film 41 is deposited on a region where the back surface of the second passivation layer 3 is not covered by the first mask, thereby also forming the emitter 4 formed by the CrO x film 41 and deposited thereon.
  • the emitter electrode 5 on the CrO x film 41 is also in the shape of a comb.
  • the degree of vacuum is controlled to be about 5 ⁇ 10 -4 Pa, and oxygen is introduced, and the oxygen bias is 3 ⁇ 10 -2 Pa, and the coating rate is
  • the thickness of the deposited CrO x film 41 can be controlled at 5-20 nm, and the thickness of the emitter electrode 5 is 1 ⁇ m, so that the emitter 4 can be sufficiently contacted with the emitter electrode 5, and the thickness can be ensured.
  • the resistance loss on the emitter electrode 5 is low. Since the deposition process is performed at a normal temperature, not only the equipment is simple, the cost is low, but also mutual diffusion between materials due to high temperature can be avoided, and the battery efficiency can be ensured.
  • the defect state of the emitter 4 body region can also be reduced, and the emitter 4 body region recombination can be improved.
  • the CrO x film 41 can also be deposited by other methods.
  • Step S400 As shown in FIG. 3, after the emitter 4 and the emitter electrode 5 are prepared, the first metal mask 91 is removed, and the first metal mask is removed. A 91 matching second metal mask 92 (shown in FIG. 6) is embedded in the positioning template 9, and is still deposited on the back surface of the second passivation layer 3 by a resistive thermal evaporation coating machine by evaporation. The base electrode 7 is described.
  • the back field layer 6 (LiF x film) may be deposited on the back surface of the second passivation layer 3 by an evaporation type thermal evaporation coating machine, followed by the evaporation.
  • the base electrode 7 (Al film) is deposited on the field layer 6, and in the present embodiment, the back field layer 6 has a thickness of 1.5 nm, and the base electrode 7 is 1 ⁇ m.
  • the second metal mask 92 is matched to the shape of the first metal mask 91, it is also a comb shape, and thus, by depositing the second metal mask 92 at the time of deposition, After the positioning template 9 is inside, the second metal mask 92 can cover the emitter 4 and the emitter electrode 5 well, thereby avoiding the back field layer 6 and the base region formed subsequently.
  • the electrodes 7 are connected to the emitter 4 and the emitter electrode 5, respectively.
  • the mask used in the embodiment can form an interdigitated structure between the base electrode 7 and the emitter electrode 5, and two adjacent base electrodes 7 and The emitter electrodes 5 are not in contact with each other.
  • the distance between two adjacent base electrode 7 and the emitter electrode 5 is 75 ⁇ m, of course, the smaller the pitch, the better.
  • the emitter 4 of the back contact heterojunction solar cell in this embodiment is a three-layer film structure, which is a layer of CrO x film from top to bottom. 41.
  • the metal thin film 42 in this embodiment is an Au thin film, and may of course be a metal thin film 42 of other high work function materials, such as an Ag thin film, a Pd thin film, a Cu thin film, a Ni thin film, a Mo thin film, a W thin film, and an Al thin film.
  • the back contact heterojunction solar cell emitter 4 may also be composed of a plurality of CrO x films 41, and a metal film 42 is disposed between two adjacent CrO x films 41, and is not limited to the implementation.
  • the back contact heterojunction solar cell in this embodiment is different from the first embodiment in the preparation process.
  • the process in the embodiment 1 is used.
  • 5nm film of Au are sequentially deposited film 41,4nm CrO x and CrO x film 41 of 5nm.
  • the CrO x film 41 and the metal film 42 may be deposited by other methods in this embodiment.
  • the emitter 4 of the back contact heterojunction solar cell in this embodiment adopts a structure of a metal oxide film/metal film 42/metal oxide film (OMO), not only the emitter 4 can be blended. Miscellaneous and low temperature preparation, and can also increase the carrier concentration of the metal oxide to form a low emitter 4 body region, interfacial recombination and low contact resistance inductive pn junction, thereby improving cell efficiency.
  • OMO metal oxide film/metal film 42/metal oxide film
  • the CrO x film 41 having different thicknesses and the back field layer (LiF x film) of different thicknesses prepared by the preparation method of the embodiment 1 are used, and the back contact heterojunction solar cell (the battery area is 4 cm 2 ) is used.
  • the front surface of the solar cell adopts a SiNx/SiOx laminated anti-passivation film, and the device performance parameters of the solar cell are obtained under the STC condition.
  • the device performance parameters of the solar cell are as shown in Table 1:
  • the back contact heterojunction solar cell emitting extremely 5 nm CrO x has a maximum photoelectric conversion efficiency of 13.55% compared to a back contact heterojunction emitting 10 nm, 15 nm and 20 nm CrO x .
  • the solar cell has a fill factor of up to 59.80%.
  • Table 1 shows that as the thickness of the CrO x film increases, the series resistance of the solar cell increases, resulting in a decrease in the fill factor, thereby indicating that the CrO x film has a large bulk resistivity.
  • the open-circuit voltage of the back contact heterojunction solar cell emitting extremely 5 nm CrO x is lowered because the film is still in a discontinuous state, and the surface of the silicon wafer cannot be completely covered, and has a high composite current density.
  • the emission of a very large 10 nm CrO x film can achieve a continuous read state during the deposition process, so that a good passivation performance can be formed for the emitter region, so that the open circuit voltage of the corresponding solar cell reaches 600 mV.
  • the back surface field layer 2nm LiF x film and the back contact 1nmLiF x film heterojunction solar cells can be found with the decrease of the film thickness of LiF x, corresponding to the open circuit voltage of the solar cell and the fill factor decreased, and therefore The back field layer is set to reduce surface recombination.
  • the curve shown in FIG. 8 corresponds to the external quantum efficiency (EQE) of the different back contact heterojunction solar cells in which the oxygen bias of 2 ⁇ 10 ⁇ 2 Pa is introduced in Table 1.
  • a back contact heterojunction solar cell using 2 nm LiF x as the back field layer and EQE in the wavelength range (wavelength) ranging from 400 nm to 850 nm, up to 90% or more, indicating the emitter and back field There is a small composite in the layer.
  • the EQE of a back contact heterojunction solar cell using 1 nm LiF x as the back field layer is reduced.
  • the back field layer of 1nm LiF x has a large recombination, and the minority carriers are recombined in the process of lateral transmission to the emitter in the silicon body region, resulting in a decrease in short circuit current density of 2 mA/cm. 2 .
  • 5nm CrO x extremely biased back contact solar cell with a heterojunction emitter is 5nm film preparation process and the introduction of oxygen in contact with a back bias CrO x heterojunction solar cells can be found in
  • the open-circuit voltage of a back contact heterojunction solar cell emitting an extremely 5 nm CrO x film without introducing an oxygen bias during the fabrication was reduced by 65 mV, and its fill factor was reduced by 2.8%. This is mainly because CrO 3 generates a large amount of oxygen vacancies during thermal evaporation, causing a decrease in the CrO x /n-Si band bending amount, which lowers the fill factor and the open circuit voltage. Therefore, the introduction of an oxygen bias can reduce the formation of oxygen vacancies in the CrO x film and improve the performance of the battery.
  • FIG. 9 is a graph of Suns-V OC test results of different back contact heterojunction solar cells corresponding to Table 1.
  • CrO x films of different thicknesses are shown.
  • the open-circuit voltage of the corresponding back contact heterojunction solar cell under high light injection does not show reverse deflection. Therefore, there is no Schottky junction in each of the back contact heterojunction solar cells, which forms an effective inducing type. Pn junction.
  • this result also shows that the back contact heterojunction solar cell prepared by using the CrO x film as the emitter has high potential.
  • the performance parameters of a back contact heterojunction solar cell emitting a layer of 5 nm CrO x film, a layer of 10 nm CrO x film and two layers of 5 nm CrO x film (with a 4 nm Au film in between) are compared. See Table 2.
  • a back contact heterojunction solar cell emitting a very 5 nm CrO x film or a 10 nm CrO x film is used in the first embodiment, and the back contact heterojunction emitting two layers of 5 nm CrO x film is used.
  • the solar cell adopts the preparation method of Example 2, and the corresponding steps of the three batteries are identical in the preparation process.
  • Figure 10 compares the stability of a back contact heterojunction solar cell with an emitter of 5 nm CrO x film and a 10 nm WO x film, respectively. From the graph, it can be seen that the back contact heterojunction emitting a 10 nm WO x film.
  • the solar cell has experienced continuous decay, that is, the battery efficiency continues to decrease with time, which is mainly due to the influence of moisture and carbon impurities in the air.
  • the back contact heterojunction solar cell emitting a very 5 nm CrO x film showed attenuation in the first 10 days, and then the efficiency increased to 15%. Therefore, the use of CrO x film in the emitter can make the corresponding back contact heterojunction solar cell have higher stability performance.

Abstract

The present invention relates to the technical field of solar cells, and provides an emitter (4) of a back-contact heterojunction solar cell, and the back-contact heterojunction solar cell using the emitter (4) and a preparation method therefor. The emitter (4) comprises at least one layer of CrOx thin film (41) from top to bottom. The structure can greatly improve the efficiency of the solar cell.

Description

背接触异质结太阳电池及其发射极、太阳电池制备方法Back contact heterojunction solar cell and emitter thereof, solar cell preparation method 技术领域Technical field
本发明涉及太阳电池技术领域,特别是涉及一种背接触异质结太阳电池及其发射极、太阳电池制备方法。The invention relates to the technical field of solar cells, in particular to a back contact heterojunction solar cell and an emitter thereof, and a solar cell preparation method.
背景技术Background technique
背接触异质结(Heterojunction back contact,简称HBC)太阳电池作为高效太阳电池的一种,其结合了叉指状背接触(Interdigitated back contat,简称IBC)太阳电池与异质结(Heterojunction with Intrinsic Thin layer,简称HIT)太阳电池的优点,可以大大提高太阳电池效率。Heterojunction back contact (HBC) solar cell is a kind of high-efficiency solar cell, which combines interdigitated back contat (IBC) solar cell and heterojunction (Heterojunction with Intrinsic Thin). Layer, referred to as HIT) The advantages of solar cells can greatly improve solar cell efficiency.
一般的HBC太阳电池的结构从上到下依次包括钝化层、晶体硅层、非晶硅钝化层、发射极以及发射极电极和基区电极。其中,基于IBC太阳电池的优势,HBC太阳电池的前表面也无金属电极,而是通过掩膜或者光刻工艺在硅片的背表面形成叉指状结构的发射极与背场区域,并在发射极和背场区域设置相应的发射极电极和基区电极,,从而避免因硅片的前表面设置金属电极而造成的遮光损失,提高电池效率。而基于HIT太阳电池的优势,HBC太阳电池又是由晶体硅(c-Si)和重掺杂的非晶硅(a-Si:H)形成的高效电池结构,并且在重掺杂的非晶硅与晶体硅的界面引入一层本征非晶硅作为钝化层,如此,既可以降低晶体硅片的体区复合,又可以降低界面复合,使HBC太阳电池具有较高的开路电压和短路电流。综上,由晶体硅(c-Si)和重掺杂的非晶硅(a-Si:H)形成的HBC太阳电池不仅效率高,而且也是达到晶体硅太阳电池效率极限(30%)的一个重要途径。The structure of a general HBC solar cell includes, in order from top to bottom, a passivation layer, a crystalline silicon layer, an amorphous silicon passivation layer, an emitter, and an emitter electrode and a base electrode. Among them, based on the advantages of the IBC solar cell, the front surface of the HBC solar cell also has no metal electrode, but forms the emitter and back field regions of the interdigitated structure on the back surface of the silicon wafer through a mask or photolithography process, and The emitter and back field regions are provided with corresponding emitter electrodes and base electrodes, thereby avoiding shading loss caused by the provision of metal electrodes on the front surface of the silicon wafer, thereby improving battery efficiency. Based on the advantages of HIT solar cells, HBC solar cells are high-efficiency cell structures formed of crystalline silicon (c-Si) and heavily doped amorphous silicon (a-Si:H), and are heavily doped amorphous. The interface between silicon and crystalline silicon introduces a layer of intrinsic amorphous silicon as a passivation layer. This can reduce the composite of the crystalline silicon wafer and reduce the interfacial recombination, so that the HBC solar cell has a higher open circuit voltage and short circuit. Current. In summary, HBC solar cells formed from crystalline silicon (c-Si) and heavily doped amorphous silicon (a-Si:H) are not only highly efficient, but also one that achieves the efficiency limit (30%) of crystalline silicon solar cells. Important way.
虽然HBC太阳电池的电池效率高,但是现阶段的HBC太阳电池的发射极是通过重掺杂非晶硅形成的,而非晶硅的掺杂源为硼烷或者磷烷,均易燃易爆且剧毒,这些都会增加HBC电池的成本,阻碍HBC电池的大规模运用;与此同时,而随着掺杂浓度的增加,会增加发射极的复合(即表面复合和俄歇复合),从而降低电池的开路电压,而电池开路电压的降低也进一步限制了电池效率的提升,使得HBC太阳电池的效率无法获得更高的提升。Although the battery efficiency of the HBC solar cell is high, the emitter of the current HBC solar cell is formed by heavily doping amorphous silicon, and the doping source of amorphous silicon is borane or phosphine, which are both flammable and explosive. And highly toxic, these will increase the cost of HBC batteries, hinder the large-scale use of HBC batteries; at the same time, as the doping concentration increases, it will increase the composite of the emitter (ie surface recombination and Auger recombination), thus Reducing the open circuit voltage of the battery, and reducing the open circuit voltage of the battery further limits the improvement of the efficiency of the battery, so that the efficiency of the HBC solar cell cannot be improved.
发明内容Summary of the invention
为了解决上述问题,本发明提供一种背接触异质结太阳电池发射极,使背接触异质结太阳电池的效率可以获得进一步提升。In order to solve the above problems, the present invention provides a back contact heterojunction solar cell emitter, so that the efficiency of the back contact heterojunction solar cell can be further improved.
一种背接触异质结太阳电池发射极,由上至下包括至少一层CrOx薄膜。 A back contact heterojunction solar cell emitter comprising at least one layer of CrO x film from top to bottom.
作为优选方案,当所述CrOx薄膜为两层以上时,相邻两层所述CrOx薄膜之间还设有金属薄膜。Preferably, when the CrO x film is two or more layers, a metal film is further disposed between the adjacent two layers of the CrO x film.
作为优选方案,当所述背接触异质结太阳电池发射极为一层CrOx薄膜时,所述CrOx薄膜的厚度为5-20nm;或者当所述背接触异质结太阳电池的发射极包括两层CrOx薄膜时,两层所述CrOx薄膜的厚度与设于两层所述CrOx薄膜之间的金属薄膜的厚度总和为5-20nm;或者当所述背接触异质结太阳电池的发射极包括两层CrOx薄膜时,两层所述CrOx薄膜的厚度均为5nm,设于两层所述CrOx薄膜之间的金属薄膜的厚度为4nm。Preferably, when the back contact heterojunction solar cell emits a layer of CrO x film, the thickness of the CrO x film is 5-20 nm; or when the emitter of the back contact heterojunction solar cell includes when two film CrO x, CrO x film thickness of the two layers is provided with the sum of the thickness of the metal thin film between two layers of said CrO x film of 5-20 nm; or when the heterojunction solar cell back contact When the emitter includes two layers of CrO x film, the thickness of the two layers of the CrO x film is 5 nm, and the thickness of the metal film between the two layers of the CrO x film is 4 nm.
作为优选方案,所述金属薄膜为Au薄膜、Ag薄膜、Pd薄膜、Cu薄膜、Ni薄膜、Mo薄膜、W薄膜以及Al薄膜中的一种。Preferably, the metal thin film is one of an Au thin film, an Ag thin film, a Pd thin film, a Cu thin film, a Ni thin film, a Mo thin film, a W thin film, and an Al thin film.
为了解决相同的技术问题,本发明还提供一种背接触异质结太阳电池,包括:硅基体、设于所述硅基体的前表面的第一钝化层、设于所述硅基体的背表面的第二钝化层、设于所述第二钝化层的背表面的如上所述的发射极、设于所述发射极上的发射极电极以及设于所述第二钝化层上的基区电极。In order to solve the same technical problem, the present invention also provides a back contact heterojunction solar cell, comprising: a silicon substrate, a first passivation layer disposed on a front surface of the silicon substrate, and a back disposed on the silicon substrate a second passivation layer of the surface, an emitter as described above disposed on a back surface of the second passivation layer, an emitter electrode disposed on the emitter, and a second passivation layer Base electrode.
作为优选方案,所述背接触异质结太阳电池还包括设于所述基区电极与所述第二钝化层之间的背场层,或者所述背接触异质结太阳电池还包括设于所述第一钝化层的前表面的减反射膜。Preferably, the back contact heterojunction solar cell further includes a back field layer disposed between the base electrode and the second passivation layer, or the back contact heterojunction solar cell further includes An anti-reflection film on the front surface of the first passivation layer.
作为优选方案,所述背场层为LiFx薄膜、TiO2薄膜、MgFx薄膜以及Cs2CO3薄膜中的一种。Preferably, the back field layer is one of a LiF x film, a TiO 2 film, a MgF x film, and a Cs 2 CO 3 film.
作为优选方案,所述基区电极与所述发射极电极之间形成叉指状结构,且两个相邻的所述基区电极与所述发射极电极之间不接触。Preferably, an interdigital structure is formed between the base electrode and the emitter electrode, and no contact between two adjacent base electrodes and the emitter electrode.
为了解决相同的技术问题,本发明还提供一种用于制备上述背接触异质结太阳电池的制备方法,包括如下步骤:In order to solve the same technical problem, the present invention also provides a preparation method for preparing the above-mentioned back contact heterojunction solar cell, comprising the following steps:
选取晶体硅片,清洗后形成所述硅基体;Selecting a crystalline silicon wafer to form the silicon substrate after cleaning;
在所述硅基体的前表面和后表面分别沉积所述第一钝化层和所述第二钝化层;Depositing the first passivation layer and the second passivation layer on a front surface and a back surface of the silicon substrate, respectively;
在所述第二钝化层的背表面固定定位模板,将第一金属掩模板嵌入所述定位模板内,在所述第二钝化层的背表面依次沉积所述CrOx薄膜和/或金属薄膜、所述发射极电极;Fixing a positioning template on a back surface of the second passivation layer, embedding a first metal mask in the positioning template, and sequentially depositing the CrO x film and/or metal on a back surface of the second passivation layer a thin film, the emitter electrode;
取下所述第一金属掩模板,将与所述第一金属掩模板相匹配的第二金属掩模板嵌入所述定位模板内,采用蒸发法在所述第二钝化层的背表面沉积所述基区电极。Removing the first metal mask, inserting a second metal mask matched with the first metal mask into the positioning template, and depositing on the back surface of the second passivation layer by evaporation The base electrode.
作为优选方案,在所述第二钝化层的背表面沉积所述基区电极的步骤包括在所述第二钝化层的背表面依次沉积背场层和所述基区电极;或者在所述硅基体的前表面沉积所述第一钝 化层的步骤之后还包括在所述第一钝化层的前表面沉积所述减反射膜。Preferably, the step of depositing the base electrode on the back surface of the second passivation layer comprises sequentially depositing a back field layer and the base electrode on a back surface of the second passivation layer; or Depositing the first blunt surface of the front surface of the silicon substrate The step of forming a layer further includes depositing the anti-reflection film on a front surface of the first passivation layer.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
(1)通过在所述硅基体的背表面沉积CrOx薄膜以作为太阳电池的发射极,该设置一方面可以使设于所述发射极上的发射极电极不会对所述硅基体的前表面形成光遮挡,提高所述硅基体的光吸收率;另一方面,采用CrOx薄膜作为发射极,该CrOx薄膜不仅可以在所述硅基体的背表面的接触区域引起费米能级的移动,使其接近硅的导带,即CrOx薄膜能够诱导硅表面能带弯曲产生空间电荷区,使其可以获得载流子选择性接触,保证发射极的作用;而且采用CrOx薄膜作为发射极也使得该发射极在制备过程中不需要进行掺杂即可实现,从而不会出现发射极的复合(即表面复合和俄歇复合),如此,也使得采用CrOx薄膜作为发射极的背接触异质结太阳电池的开路电压获得提高,从而整体提升太阳电池的效率;(1) by depositing a CrO x film on the back surface of the silicon substrate as an emitter of a solar cell, the arrangement being such that the emitter electrode provided on the emitter does not face the front of the silicon substrate Forming a light occlusion on the surface to increase the light absorption rate of the silicon substrate; on the other hand, using a CrO x film as an emitter, the CrO x film not only causes a Fermi level at a contact area of the back surface of the silicon substrate; Move to bring it close to the conduction band of silicon, that is, CrO x film can induce the surface band of silicon to bend to generate space charge region, so that it can obtain selective contact of carriers and ensure the role of emitter; and use CrO x film as emission The pole also enables the emitter to be realized without doping during the preparation process, so that the composite of the emitter (ie, surface recombination and Auger recombination) does not occur, and thus the CrO x film is used as the back of the emitter. The open circuit voltage of the contact heterojunction solar cell is improved, thereby improving the efficiency of the solar cell as a whole;
(2)采用CrOx薄膜或者在相邻两层CrOx薄膜之间增设金属薄膜以作为太阳电池的发射极,此结构的太阳电池尚无文献和专利报道,是一种全新材料的硅基太阳电池;(2) Using a CrO x film or adding a metal film between adjacent two layers of CrO x film as the emitter of the solar cell, the solar cell of this structure has not been reported in the literature and patents, and is a new material of silicon-based sun. battery;
(3)本发明的发射极由于采用了CrOx薄膜,因此,在其制备过程中既无需掺杂又可以低温进行,如此,不仅可以避免传统太阳电池发射极制备过程中因掺杂源导致的易燃易爆气体的使用,提高安全性和太阳电池的稳定性,而且可以降低生产成本,便于HBC太阳电池的大规模生产;(3) Since the emitter of the present invention adopts a CrO x film, neither doping nor low temperature can be performed in the preparation process thereof, so that not only the doping source in the preparation process of the conventional solar cell emitter can be avoided. The use of flammable and explosive gases improves safety and stability of solar cells, and can reduce production costs and facilitate large-scale production of HBC solar cells;
(4)采用该发射极的太阳电池在制备过程中,通过引入氧偏压可以降低发射极体区缺陷态,改善发射极体区复合;(4) In the preparation process, the solar cell using the emitter can reduce the defect state of the emitter region by introducing an oxygen bias, and improve the recombination of the emitter region;
(5)本发明的太阳电池通过在所述硅基体的前表面和背表面设置第一钝化层和第二钝化层,可以在与硅基体的接触界面进行钝化,以减少界面缺陷态,提高背接触异质结太阳电池的开路电压,从而进一步提升电池效率。(5) The solar cell of the present invention can passivate at a contact interface with a silicon substrate by providing a first passivation layer and a second passivation layer on the front surface and the back surface of the silicon substrate to reduce interface defect state. Improve the open circuit voltage of the back contact heterojunction solar cell, thereby further improving battery efficiency.
附图说明DRAWINGS
图1是本发明实施例中的背接触异质结太阳电池发射极应用于背接触异质结太阳电池的结构示意图,图中,背接触异质结太阳电池的发射极为一层CrOx薄膜;1 is a schematic view showing the structure of a back contact heterojunction solar cell emitter applied to a back contact heterojunction solar cell in the embodiment of the present invention, wherein the back contact heterojunction solar cell emits a layer of CrO x film;
图2是本发明实施例中的背接触异质结太阳电池发射极应用于背接触异质结太阳电池的结构示意图,图中,背接触异质结太阳电池的发射极为三层膜结构,由上至下依次包括CrOx薄膜、Au薄膜以及CrOx薄膜;2 is a schematic structural view of a back contact heterojunction solar cell emitter applied to a back contact heterojunction solar cell in the embodiment of the present invention, wherein the back contact heterojunction solar cell emits a three-layer film structure by From top to bottom, a CrO x film, an Au film, and a CrO x film are sequentially included;
图3是本发明实施例中的背接触异质结太阳电池制备方法的示意图,图中包括a、b、c、d、e五个图,每个图分别对应不同步骤下的背接触异质结太阳电池的结构;3 is a schematic diagram of a method for preparing a back contact heterojunction solar cell according to an embodiment of the present invention, which includes five graphs a, b, c, d, and e, each of which corresponds to a back contact heterogeneity under different steps. The structure of the solar cell;
图4是本发明实施例中的定位网版的结构示意图; 4 is a schematic structural diagram of a positioning screen in the embodiment of the present invention;
图5是本发明实施例中的第一金属掩模板的结构示意图;5 is a schematic structural view of a first metal mask in the embodiment of the present invention;
图6是本发明实施例中的第二金属掩模板的结构示意图;6 is a schematic structural view of a second metal mask in the embodiment of the present invention;
图7是本发明实施例中的背接触异质结太阳电池制备方法的流程图;7 is a flow chart of a method for preparing a back contact heterojunction solar cell in an embodiment of the present invention;
图8是本发明实施例中不同背接触异质结太阳电池的外量子效率(EQE)随波长(Wavelength)的变化曲线图;8 is a graph showing changes in external quantum efficiency (EQE) versus wavelength (Wavelength) of different back contact heterojunction solar cells in an embodiment of the present invention;
图9是本发明实施例中不同背接触异质结太阳电池的Suns-Voc测试结果图,图中反映了不同背接触异质结太阳电池的有效太阳数(Effective Suns)随开路电压(Voc)的变化曲线图;9 is a graph showing Suns-Voc test results of different back contact heterojunction solar cells in the embodiment of the present invention, which reflects the effective solar number (Voc) of different back contact heterojunction solar cells (Effective Suns). Change curve
图10是本发明实施例中发射极分别为CrOx薄膜与Wox薄膜的背接触异质结太阳电池的效率(Efficiency)随时间(Days,即天数)的变化曲线图;FIG. 10 is a graph showing the efficiency of the back contact heterojunction solar cell with the emitters of the CrO x film and the Wo x film as a function of time (Days, ie, days) in the embodiment of the present invention; FIG.
其中,1、硅基体;2、第一钝化层;3、第二钝化层;4、发射极;41、CrOx薄膜;42、金属薄膜;5、发射极电极;6、背场层;7、基区电极;8、减反射膜;9、定位模板;91、第一金属掩模板;92、第二金属掩模板。Wherein, 1, a silicon substrate; 2, a first passivation layer; 3, a second passivation layer; 4, an emitter; 41, a CrOx film; 42, a metal film; 5, an emitter electrode; 6, a back field layer; 7. Base electrode; 8. Anti-reflection film; 9. Positioning template; 91, first metal mask; 92, second metal mask.
具体实施方式detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention are further described in detail below with reference to the drawings and embodiments. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
实施例1:Example 1:
如图1所示,本发明的背接触异质结太阳电池,其包括硅基体1、设于所述硅基体1的前表面的第一钝化层2、设于所述硅基体1的背表面的第二钝化层3、设于所述第二钝化层3的背表面的所述发射极4、设于所述发射极4上的发射极电极5以及设于所述第二钝化层3上的基区电极7。As shown in FIG. 1, the back contact heterojunction solar cell of the present invention comprises a silicon substrate 1, a first passivation layer 2 disposed on a front surface of the silicon substrate 1, and a back surface of the silicon substrate 1. a second passivation layer 3 on the surface, the emitter 4 disposed on the back surface of the second passivation layer 3, the emitter electrode 5 disposed on the emitter 4, and the second blunt The base electrode 7 on the layer 3.
其中,所述发射极4为本发明的背接触异质结太阳电池发射极4,在本实施例中,该发射极4是由一层厚度为5-20nm的CrOx薄膜41构成,当然该发射极4的结构也不仅仅限于一层CrOx薄膜41的结构。本发明的背接触异质结太阳电池是将吸收的光能转换为电能,其中,电池的光吸收层主要是所述硅基体1,而所述硅基体1吸收光子后产生的电子空穴将会分别输送至所述基区电极7和所述发射极电极5。The emitter 4 is the back contact heterojunction solar cell emitter 4 of the present invention. In the embodiment, the emitter 4 is composed of a CrO x film 41 having a thickness of 5-20 nm. The structure of the emitter 4 is not limited to the structure of one layer of the CrO x film 41. The back contact heterojunction solar cell of the present invention converts absorbed light energy into electrical energy, wherein the light absorbing layer of the battery is mainly the silicon substrate 1, and the electron holes generated by the silicon substrate 1 after absorbing photons will It is delivered to the base electrode 7 and the emitter electrode 5, respectively.
一般的,所述基区电极7是设置在所述硅基体1的背表面,而所述发射极电极5是设置在所述发射极4上,由于本实施例中的所述发射极4是设置在所述硅基体1的背表面,因而也使得所述发射极电极5也位于所述硅基体1的背表面,避免对所述硅基体1的前表面形成光遮挡,以提高所述硅基体1的光吸收率,从而提高电池效率。与此同时,由于本实施例中的所述发射极4又是采用的CrOx薄膜41,而CrOx薄膜41采用的材料是高功函数材料,该 材料可以在所述硅基体1的背表面的接触区域引起费米能级的移动,使其接近硅的导带,即CrOx薄膜41能够诱导硅表面能带弯曲产生空间电荷区,使其可以获得载流子选择性接触,起到发射极4的作用(即载流子的传输与收集);而且,采用CrOx薄膜41作为发射极4也使得该发射极4在制备过程中不需要进行掺杂即可实现,从而不会出现发射极4的复合(即表面复合和俄歇复合),如此,也使得采用该发射极4的背接触异质结太阳电池的开路电压获得提高,从而整体提升电池的效率。In general, the base electrode 7 is disposed on the back surface of the silicon substrate 1, and the emitter electrode 5 is disposed on the emitter 4, since the emitter 4 in this embodiment is Provided on the back surface of the silicon substrate 1, and thus also the emitter electrode 5 is also located on the back surface of the silicon substrate 1, avoiding the formation of light shielding on the front surface of the silicon substrate 1 to improve the silicon The light absorption rate of the substrate 1 increases the battery efficiency. At the same time, since the emitter 4 in the embodiment is a CrO x film 41 which is used, and the material of the CrO x film 41 is a high work function material, the material may be on the back surface of the silicon substrate 1. The contact area causes the Fermi level to move closer to the conduction band of silicon, that is, the CrO x film 41 can induce the silicon surface band to bend to generate a space charge region, so that it can obtain selective contact of the carrier and emit The role of the pole 4 (ie, the transport and collection of carriers); moreover, the use of the CrO x film 41 as the emitter 4 also enables the emitter 4 to be implemented without doping during the preparation process, so that no emission occurs. The recombination of the pole 4 (ie, surface recombination and Auger recombination), as such, also increases the open circuit voltage of the back contact heterojunction solar cell using the emitter 4, thereby improving the overall efficiency of the battery.
此外,由于发射极4在制备过程中无需掺杂,因而不仅可以避免传统太阳电池发射极4制备过程中因掺杂源导致的易燃易爆气体的使用,提高安全性,而且可以降低生产成本,便于HBC太阳电池的大规模生产。In addition, since the emitter 4 does not need to be doped during the preparation process, the use of the flammable and explosive gas caused by the doping source in the preparation process of the conventional solar cell emitter 4 can be avoided, the safety can be improved, and the production cost can be reduced. It facilitates mass production of HBC solar cells.
为了降低所述硅基体1的前表面与后表面的复合,本实施例中还在所述硅基体1的前表面设置了所述第一钝化层2,在所述硅基体1的背表面与所述发射极4之间设置了所述第二钝化层3,所述第一钝化层2和所述第二钝化层3均为SiOx薄膜,当然也可以采用TiO2、Al2O3等薄膜作为钝化层。具体的,所述SiOx薄膜可以在与硅基体1的接触界面进行钝化,以减少界面缺陷态,以提高背接触异质结太阳电池的开路电压,从而进一步提升电池效率。In order to reduce the recombination of the front surface and the rear surface of the silicon substrate 1, the first passivation layer 2 is also disposed on the front surface of the silicon substrate 1 in the embodiment, on the back surface of the silicon substrate 1. The second passivation layer 3 is disposed between the emitter 4 and the second passivation layer 3, and the second passivation layer 3 is a SiO x film. Of course, TiO 2 and Al may also be used. A film such as 2 O 3 is used as a passivation layer. Specifically, the SiO x film can be passivated at a contact interface with the silicon substrate 1 to reduce the interface defect state to improve the open circuit voltage of the back contact heterojunction solar cell, thereby further improving the cell efficiency.
此外,本实施例中在所述第二钝化层3与所述基区电极7之间还设置了背场层6。具体的,该背场层6为LiFx薄膜,当然也可以是TiO2薄膜、MgFx薄膜以及Cs2CO3薄膜等低功函数材料制作的薄膜。由于LiFx薄膜采用的材料为低功函数材料,因此,与具有高功函数材料的上述发射极4一起,可以很好地促进硅基体1表面接触区域的费米能级的移动,促进载流子对的分离,以获得更好的载流子选择性传输,从而进一步提升电池效率。In addition, in the embodiment, a back field layer 6 is further disposed between the second passivation layer 3 and the base electrode 7. Specifically, the back field layer 6 is a LiF x film, and may of course be a film made of a low work function material such as a TiO 2 film, a MgF x film, or a Cs 2 CO 3 film. Since the material used for the LiF x film is a low work function material, together with the above-described emitter 4 having a high work function material, the Fermi level of the surface contact region of the silicon substrate 1 can be well promoted, and the current carrying current is promoted. The separation of the sub-pairs for better carrier-selective transport further enhances cell efficiency.
可以理解的是,为了尽可能的吸收光,进一步提高电池效率,还可以增设陷光结构。具体的,本实施例中还在背接触异质结太阳电池的所述第一钝化层2的前表面设置了一层减反射膜8,该减反射膜8是通过在所述硅基体1的表面制备金字塔绒面而形成的陷光结构,可以进一步提高电池的光吸收率,从而提高电池效率。It can be understood that in order to absorb light as much as possible and further improve the efficiency of the battery, a trap structure can be added. Specifically, in the embodiment, an anti-reflection film 8 is disposed on the front surface of the first passivation layer 2 of the back contact heterojunction solar cell, and the anti-reflection film 8 is passed through the silicon substrate 1 The surface is formed by the trapping structure formed by the pyramidal suede, which can further improve the light absorption rate of the battery, thereby improving the battery efficiency.
为了获得上述的背接触异质结太阳电池,本实施例中采用如图7所示的步骤进行制备:In order to obtain the above-mentioned back contact heterojunction solar cell, in this embodiment, the steps shown in FIG. 7 are used for preparation:
步骤S100:选取晶体硅片,清洗后形成所述硅基体。Step S100: selecting a crystalline silicon wafer, and forming the silicon substrate after cleaning.
具体的,选取n型单晶硅片,采用RCA清洗工艺对硅片进行清洗,以将硅片上的切割痕迹以及杂质等清除,以使后续工艺中的硅基体1(如图3中的图a所示)可以具有较高的纯净度,避免影响整体电池的效率。Specifically, the n-type single crystal silicon wafer is selected, and the silicon wafer is cleaned by the RCA cleaning process to remove the cutting marks and impurities on the silicon wafer to make the silicon substrate 1 in the subsequent process (as shown in FIG. 3). a) can have higher purity and avoid affecting the efficiency of the overall battery.
其中,RCA清洗工艺中主要通过配比为H2SO4∶H2O2=3∶1的SPM溶液以去除硅片上的有机物、通过配比为HF∶H2O=1∶30的DHF溶液以去除硅片上的氧化层、通过配比为NH4OH∶ H2O2∶H2O=1∶1∶5的APM溶液以去除硅片上的颗粒杂质、通过配比为HCl∶H2O2∶H2O=1∶1∶6的HPM溶液以去除硅片上的金属杂质。Wherein, RCA cleaning process is primarily by the ratio of H 2 SO 4 :H 2 O SPM = 3 2 solution to remove organic matter on a silicon wafer, by the ratio of DHF HF:H 2 O = 1:30 to The solution is used to remove the oxide layer on the silicon wafer and pass through an APM solution having a ratio of NH 4 OH:H 2 O 2 :H 2 O= 1 : 1 : 5 to remove particulate impurities on the silicon wafer, and the ratio is HCl: H 2 O 2 :H 2 O = 1 : 1 : 6 HPM solution to remove metal impurities on the silicon wafer.
步骤S200:如图3中的图b所示,采用等离子体增强化学气相沉积法(Plasma Enhanced Chemical Vapor Deposition,简称PECVD)在所述硅基体1的前表面和后表面分别沉积所述第一钝化层2和所述第二钝化层3,即SiNx薄膜。其中,沉积功率为2400W,沉积气压为20Pa,氨气和硅烷的气体流量比为2∶1,沉积温度为450℃,沉积出来的SiNx薄膜的厚度为75nm。此外,也可以根据需要在所述第二钝化层3上沉积减反射膜8(如图3中的c所示)。Step S200: depositing the first blunt on the front surface and the back surface of the silicon substrate 1 by using Plasma Enhanced Chemical Vapor Deposition (PECVD) as shown in FIG. 3, FIG. The layer 2 and the second passivation layer 3, that is, a SiN x film. Among them, the deposition power is 2400 W, the deposition gas pressure is 20 Pa, the gas flow ratio of ammonia gas and silane is 2:1, the deposition temperature is 450 ° C, and the thickness of the deposited SiN x film is 75 nm. Further, an anti-reflection film 8 (shown as c in FIG. 3) may be deposited on the second passivation layer 3 as needed.
步骤S300:如图3中的图d所示,在所述第二钝化层3的背表面固定定位模板9(如图4所示),将第一金属掩模板91(如图5所示)嵌入所述定位模板9所形成的框内,采用蒸发法通过电阻式热蒸发镀膜机在所述第二钝化层3的背表面依次沉积所述发射极4(CrOx薄膜41)和所述发射极电极5(Al薄膜)。Step S300: As shown in FIG. 3, a positioning template 9 (shown in FIG. 4) is fixed on the back surface of the second passivation layer 3, and the first metal mask 91 is disposed as shown in FIG. Inserting the emitter template 4 (CrO x film 41) and the substrate on the back surface of the second passivation layer 3 by evaporation using a resistive thermal evaporation coating machine in a frame formed by the positioning template 9. The emitter electrode 5 (Al film) is described.
所述第一金属掩模板91与所述定位模板9是配套的,其中所述定位模板9为框架结构,其形状一般与所述硅基体1的形状对应,可以对所述第一金属掩模板91形成很好地限位作用,避免所述第一掩模板在制备过程中发生移动。而所述第一掩模板为梳子形状,当将所述第一掩模板罩在所述第二钝化层3的背表面时,所述第一掩模板可以对其部分区域进行遮挡,而所述CrOx薄膜41就沉积在所述第二钝化层3的背表面未被所述第一掩模板覆盖的区域,从而也使得所述CrOx薄膜41形成的发射极4和沉积在所述CrOx薄膜41上的发射极电极5也为梳子形状。The first metal mask 91 is matched with the positioning template 9 , wherein the positioning template 9 is a frame structure, and the shape generally corresponds to the shape of the silicon substrate 1 , and the first metal mask can be 91 forms a good limit to prevent the first mask from moving during the preparation process. The first mask is in the shape of a comb. When the first mask is covered on the back surface of the second passivation layer 3, the first mask can block part of the area. The CrO x film 41 is deposited on a region where the back surface of the second passivation layer 3 is not covered by the first mask, thereby also forming the emitter 4 formed by the CrO x film 41 and deposited thereon. The emitter electrode 5 on the CrO x film 41 is also in the shape of a comb.
上述沉积过程中,需控制真空度大约为5×10-4Pa,并通入氧气,而氧偏压为3×10-2Pa,镀膜速率为
Figure PCTCN2017085484-appb-000001
如此,沉积的CrOx薄膜41厚度可以控制在5-20nm,而发射极电极5的厚度为1μm,如此,既可以保证所述发射极4与所述发射极电极5充分的接触,又可以保证所述发射极电极5上的电阻损失较低。由于该沉积过程是在常温下进行的,因此,不仅设备简单、成本低,而且可以避免因高温引起的材料间的相互扩散,保证电池效率。此外,由于沉积过程中,还引入了氧偏压,因此,还可以降低发射极4体区缺陷态,改善发射极4体区复合。当然也可以采用其他的方法沉积所述CrOx薄膜41。
In the above deposition process, the degree of vacuum is controlled to be about 5 × 10 -4 Pa, and oxygen is introduced, and the oxygen bias is 3 × 10 -2 Pa, and the coating rate is
Figure PCTCN2017085484-appb-000001
Thus, the thickness of the deposited CrO x film 41 can be controlled at 5-20 nm, and the thickness of the emitter electrode 5 is 1 μm, so that the emitter 4 can be sufficiently contacted with the emitter electrode 5, and the thickness can be ensured. The resistance loss on the emitter electrode 5 is low. Since the deposition process is performed at a normal temperature, not only the equipment is simple, the cost is low, but also mutual diffusion between materials due to high temperature can be avoided, and the battery efficiency can be ensured. In addition, since the oxygen bias is also introduced during the deposition process, the defect state of the emitter 4 body region can also be reduced, and the emitter 4 body region recombination can be improved. Of course, the CrO x film 41 can also be deposited by other methods.
步骤S400:如图3中的图e所示,待所述发射极4与所述发射极电极5制备好后,取下所述第一金属掩模板91,将与所述第一金属掩模板91相匹配的第二金属掩模板92(如图6所示)嵌入所述定位模板9内,依然采用蒸发法通过电阻式热蒸发镀膜机在所述第二钝化层3的背表面沉积所述基区电极7。Step S400: As shown in FIG. 3, after the emitter 4 and the emitter electrode 5 are prepared, the first metal mask 91 is removed, and the first metal mask is removed. A 91 matching second metal mask 92 (shown in FIG. 6) is embedded in the positioning template 9, and is still deposited on the back surface of the second passivation layer 3 by a resistive thermal evaporation coating machine by evaporation. The base electrode 7 is described.
当然,为了提高电池效率,还可以采用蒸发法通过电阻式热蒸发镀膜机在所述第二钝化 层3的背表面先沉积所述背场层6(LiFx薄膜),之后在所述背场层6上沉积所述基区电极7(Al薄膜),而本实施例中,所述背场层6厚度为1.5nm,所述基区电极7为1μm。Of course, in order to improve the efficiency of the battery, the back field layer 6 (LiF x film) may be deposited on the back surface of the second passivation layer 3 by an evaporation type thermal evaporation coating machine, followed by the evaporation. The base electrode 7 (Al film) is deposited on the field layer 6, and in the present embodiment, the back field layer 6 has a thickness of 1.5 nm, and the base electrode 7 is 1 μm.
此过程中,由于采用的第二金属掩模板92是与所述第一金属掩模板91形状相匹配,也为梳子形状,如此,在沉积时,通过将所述第二金属掩模板92固定于所述定位模板9内后,所述第二金属掩模板92可以很好地覆盖所述发射极4与所述发射极电极5,从而避免后续形成的所述背场层6与所述基区电极7分别与所述发射极4、所述发射极电极5连接。而较佳的,本实施例中采用的掩模板可以使得所述基区电极7与所述发射极电极5之间形成叉指状结构,且两个相邻的所述基区电极7与所述发射极电极5之间不接触。具体的,在本实施例中两个相邻的所述基区电极7与所述发射极电极5之间的距离为75μm,当然这个间距越小越好。In this process, since the second metal mask 92 is matched to the shape of the first metal mask 91, it is also a comb shape, and thus, by depositing the second metal mask 92 at the time of deposition, After the positioning template 9 is inside, the second metal mask 92 can cover the emitter 4 and the emitter electrode 5 well, thereby avoiding the back field layer 6 and the base region formed subsequently. The electrodes 7 are connected to the emitter 4 and the emitter electrode 5, respectively. Preferably, the mask used in the embodiment can form an interdigitated structure between the base electrode 7 and the emitter electrode 5, and two adjacent base electrodes 7 and The emitter electrodes 5 are not in contact with each other. Specifically, in the present embodiment, the distance between two adjacent base electrode 7 and the emitter electrode 5 is 75 μm, of course, the smaller the pitch, the better.
实施例2:Example 2:
如图2所示,本实施例与实施例1不同处在于,本实施例中背接触异质结太阳电池的发射极4为三层膜结构,其由上至下分别为一层CrOx薄膜41、一层金属薄膜42、一层CrOx薄膜41,其中CrOx薄膜41的厚度均为5nm,金属薄膜42的厚度为4nm。本实施例中的金属薄膜42为Au薄膜,当然也可以是其他高功功函数材料的金属薄膜42,例如Ag薄膜、Pd薄膜、Cu薄膜、Ni薄膜、Mo薄膜、W薄膜以及Al薄膜等。可以理解的是,背接触异质结太阳电池发射极4还可以是由多层CrOx薄膜41构成,且相邻两层CrOx薄膜41之间设有金属薄膜42,而不仅仅限于本实施例中的结构。As shown in FIG. 2, the difference between this embodiment and Embodiment 1 is that the emitter 4 of the back contact heterojunction solar cell in this embodiment is a three-layer film structure, which is a layer of CrO x film from top to bottom. 41. A metal film 42 and a CrO x film 41, wherein the CrO x film 41 has a thickness of 5 nm, and the metal film 42 has a thickness of 4 nm. The metal thin film 42 in this embodiment is an Au thin film, and may of course be a metal thin film 42 of other high work function materials, such as an Ag thin film, a Pd thin film, a Cu thin film, a Ni thin film, a Mo thin film, a W thin film, and an Al thin film. It can be understood that the back contact heterojunction solar cell emitter 4 may also be composed of a plurality of CrO x films 41, and a metal film 42 is disposed between two adjacent CrO x films 41, and is not limited to the implementation. The structure in the example.
相应的,本实施例中的背接触异质结太阳电池在制备过程中,与实施例1的不同处在于,本实施例中在沉积所述发射极4时,需采用实施例1中的工艺依次沉积5nm的CrOx薄膜41、4nm的Au薄膜和5nm的CrOx薄膜41。当然,本实施例中也可以采用其他方法沉积所述CrOx薄膜41和所述金属薄膜42。Correspondingly, the back contact heterojunction solar cell in this embodiment is different from the first embodiment in the preparation process. In the embodiment, when the emitter 4 is deposited, the process in the embodiment 1 is used. 5nm film of Au are sequentially deposited film 41,4nm CrO x and CrO x film 41 of 5nm. Of course, the CrO x film 41 and the metal film 42 may be deposited by other methods in this embodiment.
本实施例中的背接触异质结太阳电池的发射极4由于采用了金属氧化物薄膜/金属薄膜42/金属氧化物薄膜(OMO)的结构,因此,不仅可以使所述发射极4免掺杂且低温制备,而且还可以提高金属氧化物的载流子浓度,以形成低发射极4体区、界面复合和低接触电阻的诱导型p-n结,从而提高电池效率。Since the emitter 4 of the back contact heterojunction solar cell in this embodiment adopts a structure of a metal oxide film/metal film 42/metal oxide film (OMO), not only the emitter 4 can be blended. Miscellaneous and low temperature preparation, and can also increase the carrier concentration of the metal oxide to form a low emitter 4 body region, interfacial recombination and low contact resistance inductive pn junction, thereby improving cell efficiency.
实施例3:Example 3:
本实施例采用实施例1的制备方法所制备出的具有不同厚度的CrOx薄膜41、不同厚度的背场层(LiFx薄膜)的背接触异质结太阳电池(电池面积为4cm2),该太阳电池的前表面均采用了SiNx/SiOx叠层减反钝化膜,该太阳电池的器件性能参数是在STC条件下测试获 得的),该太阳电池的器件性能参数如表一所示:In this embodiment, the CrO x film 41 having different thicknesses and the back field layer (LiF x film) of different thicknesses prepared by the preparation method of the embodiment 1 are used, and the back contact heterojunction solar cell (the battery area is 4 cm 2 ) is used. The front surface of the solar cell adopts a SiNx/SiOx laminated anti-passivation film, and the device performance parameters of the solar cell are obtained under the STC condition. The device performance parameters of the solar cell are as shown in Table 1:
表一Table I
Figure PCTCN2017085484-appb-000002
Figure PCTCN2017085484-appb-000002
从表一中可以发现,发射极为5nm CrOx的背接触异质结太阳电池,其光电转换效率达到最大值为13.55%,相比于发射极为10nm、15nm和20nm CrOx的背接触异质结太阳电池,其填充因子最高为59.80%。It can be found from Table 1 that the back contact heterojunction solar cell emitting extremely 5 nm CrO x has a maximum photoelectric conversion efficiency of 13.55% compared to a back contact heterojunction emitting 10 nm, 15 nm and 20 nm CrO x . The solar cell has a fill factor of up to 59.80%.
表一中显示,随着CrOx薄膜厚度的增加,会引起太阳电池串联电阻增加,从而导致填充因子降低,由此说明CrOx薄膜体电阻率较大。而发射极为5nm CrOx的背接触异质结太阳电池的开路电压降低,是因为薄膜还处于不连续的状态,在硅片表面无法达到完全的覆盖,具有较高的复合电流密度。而发射极为10nm CrOx薄膜由于在沉积过程中可以达到连读状态,因此可以对发射极区域形成较好的钝化性能,使其所对应的太阳电池的开路电压达到600mV。Table 1 shows that as the thickness of the CrO x film increases, the series resistance of the solar cell increases, resulting in a decrease in the fill factor, thereby indicating that the CrO x film has a large bulk resistivity. The open-circuit voltage of the back contact heterojunction solar cell emitting extremely 5 nm CrO x is lowered because the film is still in a discontinuous state, and the surface of the silicon wafer cannot be completely covered, and has a high composite current density. The emission of a very large 10 nm CrO x film can achieve a continuous read state during the deposition process, so that a good passivation performance can be formed for the emitter region, so that the open circuit voltage of the corresponding solar cell reaches 600 mV.
通过比较背场层分别为2nm LiFx薄膜和1nmLiFx薄膜的背接触异质结太阳电池,可以发现随着LiFx薄膜厚度的降低,对应的太阳电池的开路电压和填充因子有所下降,因此背场层的设置可以降低表面复合。具体的,如图8所示,图8所示的曲线为对应表一中引入2×10-2Pa氧偏压的不同背接触异质结太阳电池的外量子效率(简称EQE)。从图中可以看到,采用2nm LiFx作为背场层的背接触异质结太阳电池,而EQE在波长(Wavelength)范围为400nm-850nm,最高达到了90%以上,说明发射极与背场层存在较小的复合。而采用1nm LiFx作为背场层的背接触异质结太阳电池的EQE会降低。主要是因为背接触电池存在电学遮挡,1nm LiFx的背场层存在较大的复合,少数载流子在硅体区横向传输到发射极的过程中被复合,导致短路电流密度降低2mA/cm2By comparison the back surface field layer 2nm LiF x film and the back contact 1nmLiF x film heterojunction solar cells, respectively, can be found with the decrease of the film thickness of LiF x, corresponding to the open circuit voltage of the solar cell and the fill factor decreased, and therefore The back field layer is set to reduce surface recombination. Specifically, as shown in FIG. 8, the curve shown in FIG. 8 corresponds to the external quantum efficiency (EQE) of the different back contact heterojunction solar cells in which the oxygen bias of 2×10 −2 Pa is introduced in Table 1. As can be seen from the figure, a back contact heterojunction solar cell using 2 nm LiF x as the back field layer, and EQE in the wavelength range (wavelength) ranging from 400 nm to 850 nm, up to 90% or more, indicating the emitter and back field There is a small composite in the layer. The EQE of a back contact heterojunction solar cell using 1 nm LiF x as the back field layer is reduced. Mainly because there is electrical occlusion in the back contact battery, the back field layer of 1nm LiF x has a large recombination, and the minority carriers are recombined in the process of lateral transmission to the emitter in the silicon body region, resulting in a decrease in short circuit current density of 2 mA/cm. 2 .
通过比较发射极为5nm CrOx薄膜且制备过程中没有引入氧偏压的背接触异质结太阳电池与发射极为5nm CrOx薄膜且制备过程中引入氧偏压的背接触异质结太阳电池可以发现,发射极为5nm CrOx薄膜且制备过程中没有引入氧偏压的背接触异质结太阳电池的开路电压 降低了65mV,而其填充因子降低了2.8%。而这主要是因为CrO3在热蒸发过程中产生大量的氧缺位,引起CrOx/n-Si能带弯曲量降低,会降低填充因子和开路电压。因此,引入氧偏压可以减少CrOx薄膜中氧缺位的形成,提高电池的性能。By comparing emission film and the manufacturing process without introducing oxygen 5nm CrO x extremely biased back contact solar cell with a heterojunction emitter is 5nm film preparation process and the introduction of oxygen in contact with a back bias CrO x heterojunction solar cells can be found in The open-circuit voltage of a back contact heterojunction solar cell emitting an extremely 5 nm CrO x film without introducing an oxygen bias during the fabrication was reduced by 65 mV, and its fill factor was reduced by 2.8%. This is mainly because CrO 3 generates a large amount of oxygen vacancies during thermal evaporation, causing a decrease in the CrO x /n-Si band bending amount, which lowers the fill factor and the open circuit voltage. Therefore, the introduction of an oxygen bias can reduce the formation of oxygen vacancies in the CrO x film and improve the performance of the battery.
进一步的,如图9所示,图9为表一所对应的不同背接触异质结太阳电池的Suns-VOC测试结果曲线图,从图9中可以看到,不同厚度的CrOx薄膜所对应的背接触异质结太阳电池在高的光注入下的开路电压未出现反向偏转的现象,因此上述各背接触异质结太阳电池中不存在肖特基结,形成了有效的诱导型p-n结。同时,此结果也表明,发射极采用CrOx薄膜时所制备出的背接触异质结太阳电池具有高效率的潜力。Further, as shown in FIG. 9, FIG. 9 is a graph of Suns-V OC test results of different back contact heterojunction solar cells corresponding to Table 1. As can be seen from FIG. 9, CrO x films of different thicknesses are shown. The open-circuit voltage of the corresponding back contact heterojunction solar cell under high light injection does not show reverse deflection. Therefore, there is no Schottky junction in each of the back contact heterojunction solar cells, which forms an effective inducing type. Pn junction. At the same time, this result also shows that the back contact heterojunction solar cell prepared by using the CrO x film as the emitter has high potential.
实施例4:Example 4:
本实施例中对发射极为一层5nm CrOx薄膜、一层10nm CrOx薄膜和两层5nm CrOx薄膜(中间为4nm Au薄膜)的背接触异质结太阳电池的性能参数做了比较,具体参见表二。其中,发射极为5nm CrOx薄膜或发射极为一层10nm CrOx薄膜的背接触异质结太阳电池均采用实施例1中的制备方法,而发射极为两层5nm CrOx薄膜的背接触异质结太阳电池采用实施例2的制备方法,且三个电池在制备过程中相对应的步骤都一致。In this embodiment, the performance parameters of a back contact heterojunction solar cell emitting a layer of 5 nm CrO x film, a layer of 10 nm CrO x film and two layers of 5 nm CrO x film (with a 4 nm Au film in between) are compared. See Table 2. Wherein, a back contact heterojunction solar cell emitting a very 5 nm CrO x film or a 10 nm CrO x film is used in the first embodiment, and the back contact heterojunction emitting two layers of 5 nm CrO x film is used. The solar cell adopts the preparation method of Example 2, and the corresponding steps of the three batteries are identical in the preparation process.
表二Table II
Figure PCTCN2017085484-appb-000003
Figure PCTCN2017085484-appb-000003
从表二中可以发现发射极为二层5nm CrOx薄膜的背接触异质结太阳电池相比于其他两个背接触异质结太阳电池,其电池效率分别提升了1.88%和3.47%。而将4nmAu薄膜插入到10nm CrOx薄膜中显著提高了太阳电池的开路电压和填充因子,而这主要是因为4nm Au提高了CrOx薄膜中载流子的浓度,降低了10nm CrOx薄膜的体电阻。From Table 2, it can be found that the battery efficiency of the back contact heterojunction solar cell emitting two layers of 5 nm CrO x film is 1.88% and 3.47% higher than that of the other two back contact heterojunction solar cells. And the 4nmAu film inserted 10nm CrO x film significantly improved solar cell open circuit voltage and fill factor, which is mainly due to 4nm Au increases the concentration of CrO x film carriers, reducing body 10nm CrO x film resistance.
图10比较了发射极分别为5nm CrOx薄膜和10nm WOx薄膜的背接触异质结太阳电池的稳定性,从图中的曲线可以看出,发射极为10nm WOx薄膜的背接触异质结太阳电池出现了持续性衰减,即电池效率随着时间的延长持续下降,而这主要是因为空气中的水分、碳杂质等影响。而发射极为5nm CrOx薄膜的背接触异质结太阳电池在前10天内出现衰减,而后效率又提高到15%。因此,发射极采用CrOx薄膜可以使其对应的背接触异质结太阳电池具有更高的稳定性能。 Figure 10 compares the stability of a back contact heterojunction solar cell with an emitter of 5 nm CrO x film and a 10 nm WO x film, respectively. From the graph, it can be seen that the back contact heterojunction emitting a 10 nm WO x film. The solar cell has experienced continuous decay, that is, the battery efficiency continues to decrease with time, which is mainly due to the influence of moisture and carbon impurities in the air. The back contact heterojunction solar cell emitting a very 5 nm CrO x film showed attenuation in the first 10 days, and then the efficiency increased to 15%. Therefore, the use of CrO x film in the emitter can make the corresponding back contact heterojunction solar cell have higher stability performance.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and substitutions without departing from the technical principles of the present invention. It should also be considered as the scope of protection of the present invention.

Claims (10)

  1. 一种背接触异质结太阳电池的发射极,其特征在于,由上至下包括至少一层CrOx薄膜。An emitter of a back contact heterojunction solar cell, characterized in that it comprises at least one layer of CrO x film from top to bottom.
  2. 如权利要求1所述的背接触异质结太阳电池的发射极,其特征在于,当所述CrOx薄膜为两层以上时,相邻两层所述CrOx薄膜之间还设有金属薄膜。The emitter of a back contact heterojunction solar cell according to claim 1, wherein when the CrO x film is two or more layers, a metal film is further disposed between the adjacent two layers of the CrO x film. .
  3. 如权利要求2所述的背接触异质结太阳电池的发射极,其特征在于,当所述背接触异质结太阳电池发射极为一层CrOx薄膜时,所述CrOx薄膜的厚度为5-20nm;或者当所述背接触异质结太阳电池的发射极包括两层CrOx薄膜时,两层所述CrOx薄膜的厚度与设于两层所述CrOx薄膜之间的金属薄膜的厚度总和为5-20nm;或者当所述背接触异质结太阳电池的发射极包括两层CrOx薄膜时,两层所述CrOx薄膜的厚度均为5nm,设于两层所述CrOx薄膜之间的金属薄膜的厚度为4nm。The emitter of a back contact heterojunction solar cell according to claim 2, wherein when said back contact heterojunction solar cell emits a layer of CrO x film, said CrO x film has a thickness of 5 -20 nm; emission or when the back contact solar cell electrode heterojunction CrO x film comprising two layers, the thickness of the two layers CrO x film and the metal thin film disposed between two layers of the CrO x film The total thickness is 5-20 nm; or when the emitter of the back contact heterojunction solar cell comprises two layers of CrO x film, the thickness of the two layers of the CrO x film is 5 nm, and the CrO x is provided in two layers. The thickness of the metal thin film between the films was 4 nm.
  4. 如权利要求2或3所述的背接触异质结太阳电池的发射极,其特征在于,所述金属薄膜为Au薄膜、Ag薄膜、Pd薄膜、Cu薄膜、Ni薄膜、Mo薄膜、W薄膜以及Al薄膜中的一种。The emitter of the back contact heterojunction solar cell according to claim 2 or 3, wherein the metal thin film is an Au thin film, an Ag thin film, a Pd thin film, a Cu thin film, a Ni thin film, a Mo thin film, a W thin film, and One of the Al films.
  5. 一种背接触异质结太阳电池,其特征在于,包括:硅基体、设于所述硅基体的前表面的第一钝化层、设于所述硅基体的背表面的第二钝化层、设于所述第二钝化层的背表面的如1-4任一项所述的发射极、设于所述发射极上的发射极电极以及设于所述第二钝化层上的基区电极。A back contact heterojunction solar cell, comprising: a silicon substrate, a first passivation layer disposed on a front surface of the silicon substrate, and a second passivation layer disposed on a back surface of the silicon substrate An emitter according to any one of claims 1 to 4, an emitter electrode disposed on the emitter, and a second passivation layer disposed on the back surface of the second passivation layer Base electrode.
  6. 如权利要求5所述的背接触异质结太阳电池,其特征在于,所述背接触异质结太阳电池还包括设于所述基区电极与所述第二钝化层之间的背场层,或者所述背接触异质结太阳电池还包括设于所述第一钝化层的前表面的减反射膜。The back contact heterojunction solar cell of claim 5, wherein the back contact heterojunction solar cell further comprises a back field disposed between the base electrode and the second passivation layer The layer, or the back contact heterojunction solar cell, further includes an anti-reflection film disposed on a front surface of the first passivation layer.
  7. 如权利要求6所述的背接触异质结太阳电池,其特征在于,所述背场层为LiFx薄膜、TiO2薄膜、MgFx薄膜以及Cs2CO3薄膜中的一种。The back contact heterojunction solar cell according to claim 6, wherein the back field layer is one of a LiF x film, a TiO 2 film, a MgF x film, and a Cs 2 CO 3 film.
  8. 如权利要求5所述的背接触异质结太阳电池,其特征在于,所述基区电极与所述发射极电极之间形成叉指状结构,且两个相邻的所述基区电极与所述发射极电极之间不接触。A back contact heterojunction solar cell according to claim 5, wherein an interdigitated structure is formed between said base electrode and said emitter electrode, and two adjacent said base electrode are The emitter electrodes are not in contact with each other.
  9. 一种背接触异质结太阳电池的制备方法,用于制备权利要求5-8任一项所述的背接触异质结太阳电池,其特征在于,包括如下步骤:The invention relates to a method for preparing a back contact heterojunction solar cell, which is used for preparing the back contact heterojunction solar cell according to any one of claims 5-8, characterized in that it comprises the following steps:
    选取晶体硅片,清洗后形成所述硅基体;Selecting a crystalline silicon wafer to form the silicon substrate after cleaning;
    在所述硅基体的前表面和后表面分别沉积所述第一钝化层和所述第二钝化层; Depositing the first passivation layer and the second passivation layer on a front surface and a back surface of the silicon substrate, respectively;
    在所述第二钝化层的背表面固定定位模板,将第一金属掩模板嵌入所述定位模板内,在所述第二钝化层的背表面依次沉积所述CrOx薄膜和/或金属薄膜、所述发射极电极;Fixing a positioning template on a back surface of the second passivation layer, embedding a first metal mask in the positioning template, and sequentially depositing the CrOx film and/or a metal film on a back surface of the second passivation layer The emitter electrode;
    取下所述第一金属掩模板,将与所述第一金属掩模板相匹配的第二金属掩模板嵌入所述定位模板内,采用蒸发法在所述第二钝化层的背表面沉积所述基区电极。Removing the first metal mask, inserting a second metal mask matched with the first metal mask into the positioning template, and depositing on the back surface of the second passivation layer by evaporation The base electrode.
  10. 如权利要求9所述的背接触异质结太阳电池的制备方法,其特征在于,A method of fabricating a back contact heterojunction solar cell according to claim 9, wherein
    所述在所述第二钝化层的背表面沉积所述基区电极的步骤包括在所述第二钝化层的背表面依次沉积背场层和所述基区电极;The step of depositing the base electrode on a back surface of the second passivation layer comprises sequentially depositing a back field layer and the base electrode on a back surface of the second passivation layer;
    或者在所述硅基体的前表面沉积所述第一钝化层的步骤之后还包括在所述第一钝化层的前表面沉积所述减反射膜。 Or after depositing the first passivation layer on the front surface of the silicon substrate, further comprising depositing the anti-reflection film on a front surface of the first passivation layer.
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