WO2018207418A1 - Racket string and production method therefor - Google Patents

Racket string and production method therefor Download PDF

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Publication number
WO2018207418A1
WO2018207418A1 PCT/JP2018/004719 JP2018004719W WO2018207418A1 WO 2018207418 A1 WO2018207418 A1 WO 2018207418A1 JP 2018004719 W JP2018004719 W JP 2018004719W WO 2018207418 A1 WO2018207418 A1 WO 2018207418A1
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WO
WIPO (PCT)
Prior art keywords
yarn
string
resin layer
sheath
racket
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PCT/JP2018/004719
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French (fr)
Japanese (ja)
Inventor
海江田佳
坂本樹
大原淑行
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株式会社ゴーセン
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Publication of WO2018207418A1 publication Critical patent/WO2018207418A1/en

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    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B51/00Stringing tennis, badminton or like rackets; Strings therefor; Maintenance of racket strings
    • A63B51/02Strings; String substitutes; Products applied on strings, e.g. for protection against humidity or wear
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/59Polyamides; Polyimides

Definitions

  • the present invention relates to a synthetic string for rackets such as badminton, tennis and squash.
  • the present invention relates to a racket string having a low frictional resistance suitable for badminton and high durability.
  • Patent Documents 1 and 2 for coating a resin solution dissolved in a solvent as a surface resin have a problem in terms of environment because of the use of a solvent, and also have a problem that the surface is smooth and the frictional resistance value is increased.
  • the electron beam cross-linking method of the surface resin disclosed in Patent Document 3 has a problem that the surface is smooth and the frictional resistance value is increased.
  • the present invention provides a string for a racket having a low frictional resistance value and high durability in order to solve the conventional problems.
  • the racquet string of the present invention is a racquet string including a core yarn, a sheath yarn outside the core yarn, and a surface resin layer outside the sheath yarn, wherein the core yarn and the sheath yarn are core yarns. It is integrated by fusing hot melt yarn interposed on the surface, the resin of the surface resin layer is a thermoplastic resin that does not contain a solvent, and the surface of the surface resin layer has an uneven shape along the sheath yarn Is formed.
  • the method for producing a string for a racket according to the present invention is a method for producing the above-described string for a racket, wherein a hot melt yarn is wound around a core yarn, and a sheath yarn is wound or wound around the surface of the core yarn. Heating to a temperature equal to or higher than the melting point, melting the hot melt yarn to thermally bond and integrate the core yarn and sheath yarn, and extruding a thermoplastic resin free of solvent outside the sheath yarn in a molten state Forming a surface resin layer, and then performing a surface treatment at a temperature equal to or higher than the melting point of the surface resin layer.
  • the surface of the surface resin layer has a rugged shape formed along the sheath yarn, so that the racquet string has a low frictional resistance value and high durability.
  • a thermoplastic resin that does not contain a solvent is extruded outside the sheath yarn in a molten state to form a surface resin layer, and then surface treatment (annealing treatment) at a temperature equal to or higher than the melting point of the surface resin layer.
  • surface treatment annealing treatment
  • the surface resin is softened or melted to form a concavo-convex shape along the sheath yarn, crystallized upon cooling to become a glossy surface
  • the surface resin surface has a low frictional resistance value and high durability It can be a racket string.
  • a tension loss when the string is stretched on the racket is small, a relatively hard feel and a comfortable hitting sound can be obtained at the time of hitting the ball, and a highly durable racket string can be provided.
  • FIG. 1 is an exploded perspective view of a racket string in one embodiment of the present invention.
  • 2A-C are cross-sectional views of a flat monofilament in one embodiment of the present invention.
  • FIG. 3 is a schematic explanatory view of the orthogonal friction test apparatus used in the embodiment of the present invention.
  • FIG. 4A is a schematic perspective view of a friction test apparatus on a string stretched on a racket used in the embodiment of the present invention, and
  • FIG. 4B is a cross-sectional view thereof.
  • FIG. 5 is an exploded perspective view of a racket string in a comparative example.
  • FIG. 6 is a friction force comparison graph between Example 1 and Comparative Example 1 of the present invention.
  • the string for a racket according to the present invention includes a core yarn, a sheath yarn outside the core yarn, and a surface resin layer outside the sheath yarn.
  • the core yarn and the sheath yarn are integrated by fusing hot melt yarn interposed on the surface of the core yarn.
  • the resin of the surface resin layer is a thermoplastic resin that does not contain a solvent, and the surface of the surface resin layer has an uneven shape along the sheath yarn. This unevenness is a surface treatment (annealing treatment) at a temperature equal to or higher than the melting point of the surface resin layer, so that the surface resin is softened or melted and partially soaked into the sheath yarn, resulting in an uneven shape along the sheath yarn. It is.
  • the sheath yarn is preferably braided yarn or wound yarn.
  • the braided yarn partially soaks into the sheath yarn, and a clear uneven shape tends to appear along the braided yarn.
  • a wound yarn it may be S twist or Z twist, or S twist and Z twist.
  • the surface of the surface resin layer preferably has a gloss.
  • the glossiness is because the surface resin is crystallized, and heat treatment to such an extent that the surface resin is crystallized is preferable.
  • the resin of the surface resin layer is preferably at least one selected from nylon resin and polyurethane resin. This is because nylon resin and polyurethane resin have good adhesion to the sheath yarn and are difficult to peel off.
  • the uneven shape on the surface of the surface resin layer is preferably such that the difference in height of the unevenness is 1 to 100 ⁇ m, more preferably 2 to 50 ⁇ m, particularly preferably 3 to 30 ⁇ m. With this degree of unevenness, the frictional resistance is low.
  • the abundance of the surface resin layer is preferably in the range of 5 to 22% by mass when the string is 100% by mass. More preferably, it is in the range of 5 to 15% by mass. If it is the said range, protection of a core yarn and a sheath yarn can fully be performed.
  • the hot melt yarn is preferably a flat monofilament yarn.
  • Racket string is preferably a flat monofilament yarn.
  • the manufacturing method of the string for rackets of this invention includes the following processes. (1) A process in which hot melt yarn is wound around a core yarn, and sheath yarn is wound or wound around the surface (string yarn assembling step). (2) A process of heating to a temperature equal to or higher than the melting point of the hot melt yarn to melt the hot melt yarn and thermally bonding and integrating the core yarn and the sheath yarn (first heat treatment step) (3) A step of extruding a thermoplastic resin not containing a solvent outside the sheath yarn in a molten state to form a surface resin layer (extrusion step) (4) Thereafter, surface treatment at a temperature equal to or higher than the melting point of the surface resin layer (second heat treatment step)
  • the temperature of the surface treatment is preferably in the range of the melting point (Tm ° C.) of the surface resin layer to Tm + 25 ° C., more preferably in the range of Tm ° C. to Tm + 15 ° C. If it is the said temperature range, surface resin will soften or fuse
  • Tm ° C. melting point
  • An embodiment of the present invention is a braided string racket string including a core yarn, an outer sheath braid and an outer surface resin layer, and a hot melt flat monofilament is spirally formed on the core yarn.
  • the core yarn and the sheath braid are integrated by thermal bonding.
  • the proportion of the flat monofilament is preferably in the range of 2 to 12% by mass when the string mass is 100% by mass. More preferably, it is 2.5 to 8% by mass. If it is the said range, a thin and highly powerful string can be obtained.
  • the outer sheath braid is partially fused to each other by melting the flat monofilament. .
  • the sheath braids are also bonded to each other, so that the hitting sound and the durability can be improved.
  • the melting points of the core yarn, the sheath braid and the flat monofilament are preferably represented by the following formula. With the following formula, it is possible to prevent a decrease in strength of the core yarn and the sheath braid when the flat monofilament is thermally melted, and to obtain a thin and high-strength string.
  • TM3 ⁇ TM2 ⁇ TM1 melting point of core yarn
  • TM2 melting point of sheath braid
  • TM3 melting point of flat monofilament.
  • a hot-melt flat monofilament is spirally wound around a core yarn, a sheath braid is formed on the surface of the core yarn, and the obtained string is used as a flat monofilament.
  • Heating to a temperature equal to or higher than the melting point (TM3), the core yarn and the sheath braid are integrated by thermal bonding by melting the flat monofilament.
  • the temperature for thermal bonding is preferably TM3 + 30 ° C. or higher and TM2 + 15 ° C. or lower. More preferably, the temperature is TM3 + 40 ° C. or higher and TM2 + 10 ° C. or lower. If it is the said range, a core thread and a sheath part braid can be heat-bonded, and also a sheath part braid can be partly melted.
  • the draw ratio of the string yarn during heat bonding is preferably 0.95 to 1.20 times.
  • a more preferable draw ratio is 1.00 to 1.10 times.
  • the thickness of the flat monofilament is preferably 0.015 to 0.06 mm, more preferably 0.02 to 0.05 mm.
  • the flatness (width / thickness) of the flat monofilament is preferably 1.5 to 100, more preferably 2.5 to 80. If the thickness and flatness of the flat monofilament are within the above ranges, the core yarn and the sheath braid can be thermally bonded and the sheath braid can be partially fused.
  • the coverage of the flat monofilament wound around the core yarn on the surface of the core yarn is preferably 15 to 70%, more preferably 20 to 50%. Within this range, the core yarn and the sheath braid can be thermally bonded and the sheath braid can be partially fused.
  • the cross-sectional shape of the flat monofilament wound around the core yarn is preferably a flat shape having irregularities. If the cross-sectional shape is uneven, when the sheath monofilament is laced from the flat monofilament wrapped around the core yarn, friction can be generated to produce a strong string, and the adhesive strength can be increased with a small amount. is there.
  • the core yarn material is not particularly limited, but is preferably a high-strength polyamide filament yarn.
  • Polyamides include nylon 6, nylon 66, nylon 610, nylon 612, nylon 46, nylon 56, nylon 410, nylon 12 and other aliphatic polyamide resins, nylon 9T, nylon MXD6, nylon 6T and other semi-aromatic polyamide resins. Is mentioned. Particularly preferred are high-strength multifilament yarns of nylon 6 and nylon 66. High-strength polyamide yarns are generally known for industrial materials such as tire cords.
  • the preferred single yarn fineness of the core yarn is 2 to 10 decitex, and the total fineness is 1500 to 7000 decitex.
  • the preferred number of filaments constituting the core yarn is 150-3500.
  • TM1 When the melting point of the core yarn is TM1, TM1 is preferably 170 ° C. or higher, more preferably 200 ° C. or higher. In the present invention, the melting point is a value indicated by a peak temperature when measured with a differential scanning calorimeter (DSC) at a heating rate of 20 ° C./min.
  • DSC differential scanning calorimeter
  • the physical properties of the core yarn greatly affect the physical properties of the string.
  • a preferred multifilament has a strength of 5.0 to 12.0 cN / decitex and an elongation of about 16 to 25%.
  • the core yarn can be used together or mixed with other filaments as required.
  • the core yarn is preferably twisted and used in view of the bundle bundle's converging property, roundness, elongation, etc., and the twist number is preferably about 30 to 300 times / m.
  • Resin processing may be performed with an adhesive resin in order to enhance the adhesion between the core yarns and to impart an appropriate hardness to the core yarns.
  • a low-melting-point heat-adhesive fiber can be mixed with the core yarn.
  • the sheath braid (melting point: TM2)
  • a filament made of a resin having a melting point which is preferably the same as or lower than the melting point of the core yarn and higher than the low melting point resin wound around the core is used.
  • the same polyamide-based resin as that of the core yarn is preferably exemplified. Examples thereof include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 612, nylon 46, nylon 56, nylon 410, nylon 11, and nylon 12. These copolyamides are preferably used.
  • the core yarn component is nylon 66 or nylon 6, nylon 6, nylon 6/66 copolymer, nylon 6/12 copolymer or the like is used as a preferable sheath braid. Further, it may be a filament obtained by blending about 5 to 80% of copolymer nylon having a low melting point with nylon 6.
  • the sheath braid it is preferable that the single yarn fineness is larger than the single filament fineness of the multifilament of the core yarn, and it is preferable to use one monofilament or a filament in which about 2 to 4 monofilaments are arranged as the braid.
  • the cross-sectional shape of a filament can use an ellipse or a flat cross section.
  • a connected cross-section filament disclosed in Japanese Patent Application Laid-Open No. 2008-48867 filed by the present applicant is also preferably used.
  • the preferred single yarn fineness of the sheath braid is about 10 to 100 decitex. It is preferable to use 8 to 32 braids of this single yarn fineness to form a string to form a sheath.
  • a hot melt type flat monofilament is wound around the outside of the core yarn in a spiral, and then the sheath braid is made.
  • a known method can be adopted for the string making. For example, it is preferable to use a 16-placing machine.
  • the step of winding the flat monofilament and the step of forming the sheath braiding may be separate steps or may be continued.
  • a material having a lower melting point than that of the filament yarn of the core yarn and the sheath braid and having good adhesion to the constituent filament fiber of the core yarn and the braid of the sheath portion is preferably used.
  • a preferable melting point (TM3) is 100 ° C. to 180 ° C., and a resin having a melting point lower than that of a resin of TM3 ⁇ TM2 ⁇ TM1, that is, a core yarn fiber and a sheath braided fiber is selected.
  • Such resins include copolymerized polyamide resins and polyurethane resins obtained by copolymerizing two or more selected from aliphatic nylons such as nylon 6, nylon 66, nylon 12, nylon 11, nylon 610, and nylon 612. Can be mentioned. More preferably, the resin is lower by 30 ° C. or more than the melting point of the sheath braided fiber.
  • nylon 6/12, nylon 6/66/610, nylon 6/66/12, nylon 6/12/610, nylon 6/12/612, nylon 12/612, nylon 6/66/610/12 Nylon 6/66/610/612 copolymer and the like can be mentioned, but the copolymer is not limited to these, and can be appropriately selected from known copolymer nylon as a heat-fusible resin and a heat-fusible fiber.
  • the amount and the applied state of the adhesive component are important as described above, and sufficient adhesiveness is obtained. It is important to reduce the applied amount as much as possible while applying the. For this reason, a flat monofilament is used as the form of the material to be wound. In the case of a multi-fragment with a large number of filaments, it is difficult to uniformly control the thickness and width of the yarn in the wound state, and it is not preferable because a portion having a large string diameter or a void is formed.
  • the preferred single yarn fineness of the flat monofilament is 10 to 150 decitex. A more preferable single yarn fineness is 20 to 100 decitex.
  • a flat monofilament is preferably wound spirally around a core thread, but a plurality of bobbins may be used for winding.
  • the core yarn and the sheath braid are heat bonded and integrated, and then a surface resin layer is formed on the outside of the sheath braid.
  • the surface resin layer is formed by dipping or melt coating a nylon resin dissolved in a solvent.
  • Nylon resin is not particularly limited, but aliphatic polyamides such as nylon 6, nylon 66, nylon 46, nylon 610, nylon 612, nylon 11 and nylon 12, and their copolyamides and semi-aromatic polyamides such as nylon 9T can be used. . Dipping or coating can improve color, appearance, durability, and the like. Furthermore, coloring, heat treatment, printing, oiling and the like can be performed as necessary.
  • FIG. 1 is an exploded perspective view of a racket string 1 according to an embodiment of the present invention.
  • a hot-melt flat monofilament 3 is spirally wound around a core yarn 2, and the core yarn 2 and the sheath braid 4 are integrated by thermal bonding.
  • FIG. 1 shows the shape of the three flat monofilaments before melting.
  • a surface resin layer 5 is formed on the surface of the sheath braid 4. The surface resin layer 5 is partially immersed in the sheath braid 4 and has an uneven shape along the sheath thread.
  • the core yarn 2 is an example of a multifilament, but it may be a monofilament.
  • the number of multifilaments can also be arbitrarily selected.
  • the sheath braiding 4 is an example of a 4-connected monofilament having a circular cross section, but it may be 2-8 connected. Alternatively, 2 to 4 monofilaments may be arranged in parallel.
  • the flat monofilament is preferably at least one selected from a shape in which a plurality of cross-sectional circles are connected in a row, a concavo-convex shape in which a plurality of cross-sectional circles are connected and the surface is smooth, and an oval shape.
  • FIGS. 2A-C show a flat monofilament 6 having five cross-sectional circles connected, and the flatness L / D is about 5.
  • L shows a width
  • FIG. 2B shows a flat monofilament 7 having an uneven surface.
  • FIG. 2C shows an oblong flat monofilament 8 having no irregularities on the surface.
  • FIG. 5 is an exploded perspective view of the racket string in the comparative example. The difference from FIG. 1 is that the surface of the surface resin layer 5 is smooth.
  • FIG. 4A is a schematic perspective view of a friction test apparatus 15 on a string stretched on a racket used in an embodiment of the present invention
  • FIG. 4B is a cross-sectional view thereof.
  • the string 17 was lifted to the racket 16 at 25 pounds
  • a shuttle cork 18 was placed on the surface of the string 17, and a 500 g weight 19 was placed thereon.
  • a chuck (hook) 20 was attached to the side surface of the shuttle cork 18 and the string 21 was hung and pulled in the direction of the arrow 22 at a speed of 100 mm / min.
  • the shuttle was pulled with an autograph (Shimadzu Corporation), and the frictional resistance was measured.
  • Example 1 The badminton string was manufactured in the next step.
  • Core yarn As the core yarn, a filament yarn (melting point 260 ° C., fineness of 1400 decitex and 940 decitex, total fineness of 2340 decitex) manufactured by Toray Industries, Inc., Z twist 120 times / m Thread was used. A nylon emulsion was adhered to the core yarn at an adhesion rate of 6 to 12% by mass.
  • Hot-melt flat monofilament and winding process A shape in which five cross-sectional circles are connected as shown in FIG. 2A using Ube Industries, Ltd., low-melting point copolymer nylon, product name “7128B” (melting point 130 ° C.) A flat monofilament was prepared by melt spinning.
  • One flat monofilament was spirally wound around the core yarn surface.
  • the winding machine was attached to the core yarn supply part of the string making machine, and the winding and string making were continuously performed.
  • a total of 16 monofilaments were used one by one, and the flat monofilament was spirally wound around the surface of the core yarn with a round 16 punching machine.
  • (4) Thermal bonding process (first heat treatment process) The string after the stringing was heat-treated for 40 seconds with a hot air drying apparatus having a temperature of 215 ° C. The draw ratio was 1.03. By this heat treatment, the low melting point flat monofilament was melted, and the core yarn and the sheath braid were thermally bonded and integrated.
  • the amount of the surface resin layer applied was 0.0623 g / m, and the ratio when the string was 100% by mass was 13.8% by mass.
  • (6) Surface heat treatment step (second heat treatment step) The string on which the surface resin layer was formed was heat-treated for 40 seconds with a hot air dryer at a temperature of 215 ° C. to obtain a string for badminton. An exploded perspective view of the obtained string is shown in FIG. However, for easy understanding of the structure, the core winding state in FIG. 1 shows the winding state before the heat treatment. Conditions and results are summarized in Tables 1 and 2.
  • FIG. 5 shows an exploded perspective view of the obtained string.
  • the surface of the surface resin layer 5 was smooth.
  • the core winding state in FIG. 5 shows the winding state before the heat treatment.
  • the result of the friction test of the strings of Example 1 and Comparative Example 1 is shown in FIG.
  • the frictional force of Example 1 was low. That is, when the surface heat treatment step (second heat treatment step), a part of the resin film coated in advance penetrates into the braid of the sheath part, and the resin film becomes uneven along the braid, and the friction resistance is increased. Lower. As a result, the string was easily misaligned, the spin was applied well, the shot feeling was soft, and the durability was good.
  • Example 2 The experiment was performed in the same manner as in Example 1 except for the following items.
  • a nylon 6 and nylon 66 copolymer nylon made by DSM, trade name “1020J”, nylon 6; melting point 220 ° C.
  • a monofilament was made and used.
  • Second heat treatment step heat treatment was performed for 40 seconds with a hot air drying apparatus having a temperature of 225 ° C. The obtained string was spun well, the feel at impact was soft, and the durability was good.
  • Example 3 The experiment was performed in the same manner as in Example 1 except for the following items.
  • a filament yarn (melting point 260 ° C., total fineness 2100 decitex) made by Toray Industries, Inc., trade name “Promiran” (nylon 66) was used with a Z twist of 150 times / m.
  • the mass of the string before coating was 0.3603 g / m
  • the mass of the string after coating was 0.4240 g / m.
  • the amount of the surface resin layer applied was 0.0637 g / m, and the ratio when the string was 100% by mass was 15.0% by mass.
  • the obtained string was spun well, the feel at impact was soft, and the durability was good.
  • Example 4 The experiment was performed in the same manner as in Example 3 except for the following items.
  • a nylon 6 and nylon 66 copolymer nylon made by DSM, trade name “1020J”, nylon 6; melting point 220 ° C.
  • a monofilament was made and used.
  • Second heat treatment step heat treatment was performed for 40 seconds with a hot air drying apparatus having a temperature of 225 ° C. The obtained string was spun well, the feel at impact was soft, and the durability was good.
  • Tables 1 and 2 The above conditions and results are summarized in Tables 1 and 2.
  • the string of each example and comparative example was stretched on a badminton racket and subjected to a ball hitting test.
  • the strings of examples 1 to 4 were superior in durability, tension retention, and hitting sound as compared with comparative example 1. .
  • the string of the present invention is suitable for badminton.
  • it is useful for rackets such as hard tennis, soft tennis and squash.

Abstract

This racket string comprises a core yarn 2, sheath yarns 4 provided outside same, and a surface resin layer 5 provided outside same. The core yarn 2 and sheath yarns 4 are integrated by fusion-bonding a hot-melt thread 3 interposed on the surface of the core yarn 2. The resin in the surface resin layer 5 is a solvent-free thermoplastic resin. The surface resin layer 5 has, on the surface thereof, protrusions and recesses formed along the sheath yarns 4. The sheath yarns 4 are preferably braids or wrap yarns. The difference in height between the protrusions and recesses on the surface of the surface resin layer 5 is preferably within the range of 1-100 µm. On the above basis is provided a racket string which has a low friction resistance and high durability.

Description

ラケット用ストリング及びその製造方法Racket string and manufacturing method thereof
 本発明は、バドミントン、テニス、スカッシュなどのラケット用合成ストリングに関する。とくにバドミントン用に好適な摩擦抵抗値が低く、耐久性の高いラケット用ストリングに関するものである。 The present invention relates to a synthetic string for rackets such as badminton, tennis and squash. In particular, the present invention relates to a racket string having a low frictional resistance suitable for badminton and high durability.
 従来、テニス、バドミントン、スカッシュなどのラケット用合成ストリングとして、芯になるモノフィラメントやマルチフィラメントの外側を細いモノフィラメントで巻き付けるストリングや編組(製紐)したストリングが多く提案されている。例えばバドミントン用ストリングでは、芯のマルチフィラメントに皮糸として直径0.06~0.07mm程度の細いモノフィラメントを編組(製紐)したストリングが一般的に使用されている。細いストリングは一般的には打感や打音は優れるが耐久性に劣る問題があり、両者を満足するストリングの開発が望まれている。特許文献1~2には、表面樹脂として溶剤に溶解した樹脂溶液をコーティングすることが提案されている。特許文献3には、表面樹脂を電子線架橋することが提案されている。 Conventionally, as a synthetic string for rackets such as tennis, badminton, squash, etc., many strings or braided strings made by winding the outer monofilament or multifilament with a thin monofilament have been proposed. For example, in a badminton string, a string in which thin monofilaments having a diameter of about 0.06 to 0.07 mm are braided (stringed) as a multi-filament at the core is generally used. Thin strings generally have a problem that they are excellent in feel and sound but inferior in durability, and development of a string that satisfies both is desired. Patent Documents 1 and 2 propose coating a resin solution dissolved in a solvent as a surface resin. Patent Document 3 proposes electron beam crosslinking of the surface resin.
特開2005-304678号公報JP 2005-304678 A 特許第5593005号公報Japanese Patent No. 5593005 特開平7-148285号公報JP 7-148285 A
 しかし、表面樹脂として溶剤に溶解した樹脂溶液をコーティングする特許文献1~2の方法は、溶剤を使用するため環境面で問題があるほか、表面が平滑で摩擦抵抗値が高くなる問題がある。また、特許文献3に開示されている表面樹脂の電子線架橋法も表面が平滑で摩擦抵抗値が高くなる問題がある。摩擦抵抗値が高いと、ストリングを張設したラケットでシャトルコックやボールを打撃する際に、ストリング同士の摩擦により摩耗し、耐久性は低下する。 However, the methods of Patent Documents 1 and 2 for coating a resin solution dissolved in a solvent as a surface resin have a problem in terms of environment because of the use of a solvent, and also have a problem that the surface is smooth and the frictional resistance value is increased. Further, the electron beam cross-linking method of the surface resin disclosed in Patent Document 3 has a problem that the surface is smooth and the frictional resistance value is increased. When the frictional resistance value is high, when the shuttlecock or the ball is hit with a racket in which the string is stretched, it is worn by friction between the strings, and the durability is lowered.
 本発明は、前記従来の問題を解決するため、摩擦抵抗値が低く、耐久性の高いラケット用ストリングを提供する。 The present invention provides a string for a racket having a low frictional resistance value and high durability in order to solve the conventional problems.
 本発明のラケット用ストリングは、芯糸と、前記芯糸の外側の鞘糸と、前記鞘糸の外側の表面樹脂層を含むラケット用ストリングであって、前記芯糸と鞘糸は、芯糸表面に介在させたホットメルト糸の融着により一体化しており、前記表面樹脂層の樹脂は溶剤を含まない熱可塑性樹脂であり、前記表面樹脂層の表面は、前記鞘糸に沿って凹凸形状が形成されていることを特徴とする。 The racquet string of the present invention is a racquet string including a core yarn, a sheath yarn outside the core yarn, and a surface resin layer outside the sheath yarn, wherein the core yarn and the sheath yarn are core yarns. It is integrated by fusing hot melt yarn interposed on the surface, the resin of the surface resin layer is a thermoplastic resin that does not contain a solvent, and the surface of the surface resin layer has an uneven shape along the sheath yarn Is formed.
 本発明のラケット用ストリングの製造方法は、前記のラケット用ストリングの製造方法であって、芯糸にホットメルト糸を巻き付け、その表面に鞘糸を製紐又は巻き付ける工程と、前記ホットメルト糸の融点以上の温度に加熱し、前記ホットメルト糸を溶融させて前記芯糸と鞘糸とを熱接着一体化する工程と、前記鞘糸の外側に溶剤を含まない熱可塑性樹脂を溶融状態で押し出して表面樹脂層を形成する工程と、その後、前記表面樹脂層の融点以上の温度で表面処理する工程を含むことを特徴とする。 The method for producing a string for a racket according to the present invention is a method for producing the above-described string for a racket, wherein a hot melt yarn is wound around a core yarn, and a sheath yarn is wound or wound around the surface of the core yarn. Heating to a temperature equal to or higher than the melting point, melting the hot melt yarn to thermally bond and integrate the core yarn and sheath yarn, and extruding a thermoplastic resin free of solvent outside the sheath yarn in a molten state Forming a surface resin layer, and then performing a surface treatment at a temperature equal to or higher than the melting point of the surface resin layer.
 本発明は、表面樹脂層の表面は、鞘糸に沿って凹凸形状が形成されていることにより、摩擦抵抗値が低く、耐久性の高いラケット用ストリングとすることができる。また、本発明方法は、鞘糸の外側に溶剤を含まない熱可塑性樹脂を溶融状態で押し出して表面樹脂層を形成し、その後、前記表面樹脂層の融点以上の温度で表面処理(アニーリング処理)することにより、表面樹脂は軟化又は溶融し鞘糸に沿って凹凸形状が形成されるとともに、冷却時に結晶化して光沢を有する表面となり、表面樹脂の表面の摩擦抵抗値が低く、耐久性の高いラケット用ストリングとすることができる。その結果、ストリングをラケットに張設する際のテンションロスが小さく、打球時には比較的硬い打感と快適な打音が得られ、かつ高耐久のラケット用ストリングを提供できる。 In the present invention, the surface of the surface resin layer has a rugged shape formed along the sheath yarn, so that the racquet string has a low frictional resistance value and high durability. In the method of the present invention, a thermoplastic resin that does not contain a solvent is extruded outside the sheath yarn in a molten state to form a surface resin layer, and then surface treatment (annealing treatment) at a temperature equal to or higher than the melting point of the surface resin layer. As a result, the surface resin is softened or melted to form a concavo-convex shape along the sheath yarn, crystallized upon cooling to become a glossy surface, the surface resin surface has a low frictional resistance value and high durability It can be a racket string. As a result, a tension loss when the string is stretched on the racket is small, a relatively hard feel and a comfortable hitting sound can be obtained at the time of hitting the ball, and a highly durable racket string can be provided.
図1は本発明の一実施例におけるラケット用ストリングの分解斜視図である。FIG. 1 is an exploded perspective view of a racket string in one embodiment of the present invention. 図2A-Cは本発明の一実施例における扁平状モノフィラメントの断面図である。2A-C are cross-sectional views of a flat monofilament in one embodiment of the present invention. 図3は本発明の実施例で使用する直交摩擦試験装置の模式的説明図である。FIG. 3 is a schematic explanatory view of the orthogonal friction test apparatus used in the embodiment of the present invention. 図4Aは本発明の実施例で使用するラケットに張設したストリング上における摩擦試験装置の模式的斜視図、図4Bは同断面図である。FIG. 4A is a schematic perspective view of a friction test apparatus on a string stretched on a racket used in the embodiment of the present invention, and FIG. 4B is a cross-sectional view thereof. 図5は比較例におけるラケット用ストリングの分解斜視図である。FIG. 5 is an exploded perspective view of a racket string in a comparative example. 図6は本発明の実施例1と比較例1の摩擦力比較グラフである。FIG. 6 is a friction force comparison graph between Example 1 and Comparative Example 1 of the present invention.
 本発明のラケット用ストリングは、芯糸と、芯糸の外側の鞘糸と、鞘糸の外側の表面樹脂層を含む。芯糸と鞘糸は、芯糸表面に介在させたホットメルト糸の融着により一体化している。表面樹脂層の樹脂は溶剤を含まない熱可塑性樹脂であり、表面樹脂層の表面は、鞘糸に沿って凹凸形状が形成されている。この凹凸は、表面樹脂層の融点以上の温度で表面処理(アニーリング処理)することにより、表面樹脂が軟化又は溶融し鞘糸に一部浸み込み、鞘糸に沿って凹凸形状となったものである。 The string for a racket according to the present invention includes a core yarn, a sheath yarn outside the core yarn, and a surface resin layer outside the sheath yarn. The core yarn and the sheath yarn are integrated by fusing hot melt yarn interposed on the surface of the core yarn. The resin of the surface resin layer is a thermoplastic resin that does not contain a solvent, and the surface of the surface resin layer has an uneven shape along the sheath yarn. This unevenness is a surface treatment (annealing treatment) at a temperature equal to or higher than the melting point of the surface resin layer, so that the surface resin is softened or melted and partially soaked into the sheath yarn, resulting in an uneven shape along the sheath yarn. It is.
 前記鞘糸は、組糸又は巻き付け糸であるのが好ましい。この中でも組糸は、表面樹脂が軟化又は溶融すると、鞘糸に一部浸み込み、組糸に沿って明瞭な凹凸形状が発現しやすい。巻き付け糸の場合は、S撚りでもZ撚りでもよいし、S撚りとZ撚りとしてもよい。 The sheath yarn is preferably braided yarn or wound yarn. Among these, when the surface resin is softened or melted, the braided yarn partially soaks into the sheath yarn, and a clear uneven shape tends to appear along the braided yarn. In the case of a wound yarn, it may be S twist or Z twist, or S twist and Z twist.
 前記表面樹脂層の表面は、光沢を有するのが好ましい。光沢を有するのは、表面樹脂が結晶化しているからであり、表面樹脂を結晶化させる程度の熱処理が好ましい。 The surface of the surface resin layer preferably has a gloss. The glossiness is because the surface resin is crystallized, and heat treatment to such an extent that the surface resin is crystallized is preferable.
 前記表面樹脂層の樹脂は、ナイロン樹脂及びポリウレタン樹脂から選ばれる少なくとも一つであるのが好ましい。ナイロン樹脂及びポリウレタン樹脂は、鞘糸との接着性が良く、剥離しにくいからである。 The resin of the surface resin layer is preferably at least one selected from nylon resin and polyurethane resin. This is because nylon resin and polyurethane resin have good adhesion to the sheath yarn and are difficult to peel off.
 前記表面樹脂層の表面の凹凸形状は、凹凸の高さの差が1~100μmの範囲が好ましく、さらに好ましくは2~50μmであり、とくに好ましくは3~30μmである。この程度の凹凸であれば、摩擦抵抗が低くなる。 The uneven shape on the surface of the surface resin layer is preferably such that the difference in height of the unevenness is 1 to 100 μm, more preferably 2 to 50 μm, particularly preferably 3 to 30 μm. With this degree of unevenness, the frictional resistance is low.
 前記表面樹脂層の存在量は、ストリングを100質量%としたとき、5~22質量%の範囲であるのが好ましい。さらに好ましくは、5~15質量%の範囲である。前記の範囲であれば、芯糸と鞘糸の保護が十分にできる。 The abundance of the surface resin layer is preferably in the range of 5 to 22% by mass when the string is 100% by mass. More preferably, it is in the range of 5 to 15% by mass. If it is the said range, protection of a core yarn and a sheath yarn can fully be performed.
 前記ホットメルト糸は、扁平状モノフィラメント糸であるのが好ましい。ラケット用ストリング。 The hot melt yarn is preferably a flat monofilament yarn. Racket string.
 本発明のラケット用ストリングの製造方法は、下記の工程を含む。
(1)芯糸にホットメルト糸を巻き付け、その表面に鞘糸を製紐又は巻き付ける工程(ストリング糸組み上げ工程)
(2)前記ホットメルト糸の融点以上の温度に加熱し、前記ホットメルト糸を溶融させて前記芯糸と鞘糸とを熱接着一体化する工程(第1熱処理工程)
(3)前記鞘糸の外側に溶剤を含まない熱可塑性樹脂を溶融状態で押し出して表面樹脂層を形成する工程(押し出し工程)
(4)その後、前記表面樹脂層の融点以上の温度で表面処理する工程(第2熱処理工程)
The manufacturing method of the string for rackets of this invention includes the following processes.
(1) A process in which hot melt yarn is wound around a core yarn, and sheath yarn is wound or wound around the surface (string yarn assembling step).
(2) A process of heating to a temperature equal to or higher than the melting point of the hot melt yarn to melt the hot melt yarn and thermally bonding and integrating the core yarn and the sheath yarn (first heat treatment step)
(3) A step of extruding a thermoplastic resin not containing a solvent outside the sheath yarn in a molten state to form a surface resin layer (extrusion step)
(4) Thereafter, surface treatment at a temperature equal to or higher than the melting point of the surface resin layer (second heat treatment step)
 前記表面処理の温度は、表面樹脂層の融点(Tm℃)以上Tm+25℃の範囲であるのが好ましく、さらに好ましくはTm℃以上Tm+15℃の範囲である。前記の温度範囲であれば、表面樹脂が軟化又は溶融し鞘糸に一部浸み込み、鞘糸に沿って凹凸形状となる。 The temperature of the surface treatment is preferably in the range of the melting point (Tm ° C.) of the surface resin layer to Tm + 25 ° C., more preferably in the range of Tm ° C. to Tm + 15 ° C. If it is the said temperature range, surface resin will soften or fuse | melt, it will soak in part in a sheath thread, and will become uneven | corrugated shape along a sheath thread.
 本発明の一実施形態は、芯糸と、その外側の鞘部組み糸と、その外側の表面樹脂層を含む組み紐タイプのラケット用ストリングにおいて、芯糸にホットメルト型の扁平状モノフィラメントが螺旋状に巻き付けられ、芯糸と鞘部組み糸とを熱接着一体化している。扁平状モノフィラメントの割合は、ストリング質量を100質量%としたとき2~12質量%の範囲が好ましい。さらに好ましくは2.5~8質量%である。前記の範囲であれば細くて高強力なストリングを得ることができる。 An embodiment of the present invention is a braided string racket string including a core yarn, an outer sheath braid and an outer surface resin layer, and a hot melt flat monofilament is spirally formed on the core yarn. The core yarn and the sheath braid are integrated by thermal bonding. The proportion of the flat monofilament is preferably in the range of 2 to 12% by mass when the string mass is 100% by mass. More preferably, it is 2.5 to 8% by mass. If it is the said range, a thin and highly powerful string can be obtained.
 この実施形態においては、扁平状モノフィラメントの溶融により、芯糸と鞘部組み糸との熱接着一体化に加えて、外側の鞘部組み糸も一部相互に融着した状態であるのが好ましい。これにより、鞘部組み糸同士も接着し、打球音の向上と耐久性の向上が図れる。 In this embodiment, it is preferable that, in addition to heat bonding and integration of the core yarn and the sheath braid, the outer sheath braid is partially fused to each other by melting the flat monofilament. . As a result, the sheath braids are also bonded to each other, so that the hitting sound and the durability can be improved.
 芯糸と鞘部組み糸と扁平状モノフィラメントの融点は、次式で示されるのが好ましい。下記の式であれば、扁平状モノフィラメントの熱溶融時に芯糸及び鞘部組み糸の強度低下を防げ、細くて高強力なストリングを得ることができる。
TM3<TM2≦TM1
但し、TM1:芯糸の融点、TM2:鞘部組み糸の融点、TM3:扁平状モノフィラメントの融点。
The melting points of the core yarn, the sheath braid and the flat monofilament are preferably represented by the following formula. With the following formula, it is possible to prevent a decrease in strength of the core yarn and the sheath braid when the flat monofilament is thermally melted, and to obtain a thin and high-strength string.
TM3 <TM2 ≦ TM1
However, TM1: melting point of core yarn, TM2: melting point of sheath braid, TM3: melting point of flat monofilament.
 本発明の一実施形態の製造方法は、芯糸にホットメルト型の扁平状モノフィラメントを螺旋状に巻き付け、その表面に鞘部組み糸を製紐し、得られた製紐糸を扁平状モノフィラメントの融点(TM3)以上の温度に加熱し、扁平状モノフィラメントの溶融により芯糸と鞘部組み糸とを熱接着一体化する。熱接着の温度はTM3+30℃以上TM2+15℃以下が好ましい。さらに好ましくはTM3+40℃以上TM2+10℃以下の温度である。前記の範囲であれば芯糸と鞘部組み糸を熱接着させるとともに鞘部組み糸同士を部分融着させることもできる。 In one embodiment of the present invention, a hot-melt flat monofilament is spirally wound around a core yarn, a sheath braid is formed on the surface of the core yarn, and the obtained string is used as a flat monofilament. Heating to a temperature equal to or higher than the melting point (TM3), the core yarn and the sheath braid are integrated by thermal bonding by melting the flat monofilament. The temperature for thermal bonding is preferably TM3 + 30 ° C. or higher and TM2 + 15 ° C. or lower. More preferably, the temperature is TM3 + 40 ° C. or higher and TM2 + 10 ° C. or lower. If it is the said range, a core thread and a sheath part braid can be heat-bonded, and also a sheath part braid can be partly melted.
 熱接着の際の前記製紐糸の延伸倍率は0.95~1.20倍が好ましい。さらに好ましい延伸倍率は1.00~1.10倍である。前記の延伸倍率で熱接着すると緊張下で熱収縮を防ぐことができ、細くて高強力なストリングを得ることができる。 The draw ratio of the string yarn during heat bonding is preferably 0.95 to 1.20 times. A more preferable draw ratio is 1.00 to 1.10 times. When heat-bonding at the above draw ratio, heat shrinkage can be prevented under tension, and a thin and high-strength string can be obtained.
 扁平状モノフィラメントの厚みは0.015~0.06mmが好ましく、さらに好ましくは0.02~0.05mmである。扁平状モノフィラメントの扁平度(幅/厚み)は1.5~100が好ましく、さらに好ましくは2.5~80である。扁平状モノフィラメントの厚みと扁平度が前記の範囲であれば、芯糸と鞘部組み糸を熱接着させるとともに鞘部組み糸同士を部分融着させることもできる。 The thickness of the flat monofilament is preferably 0.015 to 0.06 mm, more preferably 0.02 to 0.05 mm. The flatness (width / thickness) of the flat monofilament is preferably 1.5 to 100, more preferably 2.5 to 80. If the thickness and flatness of the flat monofilament are within the above ranges, the core yarn and the sheath braid can be thermally bonded and the sheath braid can be partially fused.
 芯糸の表面に扁平状モノフィラメントを螺旋状に巻き付けるには、次のような注意が必要である。
(1)扁平状モノフィラメント製造の際、横向きの巻き取り機で撚りを入れないで巻き取り、芯糸に巻き付ける際には横向きの巻糸体から引き出し、撚りが入らないようにする。
(2)扁平状モノフィラメント製造の際、縦向きの巻き取り機で巻き取ることにより、巻き取り撚りが入る場合は、芯糸に巻き付ける際には同一向きの巻糸体から引き出し、撚りが入らないようにする。
In order to wind a flat monofilament spirally around the surface of the core yarn, the following precautions are necessary.
(1) When producing a flat monofilament, it is wound without being twisted with a horizontal winder, and when it is wound around a core yarn, it is pulled out from the horizontal wound body so that no twist is generated.
(2) When a flat monofilament is manufactured, if it is wound by a vertical winder, the winding is twisted, and when winding around the core yarn, it is pulled out from the wound body in the same direction and no twisting is entered. Like that.
 芯糸に巻き付ける扁平状モノフィラメントの前記芯糸表面に対する被覆率は15~70%が好ましく、さらに好ましくは20~50%である。この範囲であれば、芯糸と鞘部組み糸を熱接着させるとともに鞘部組み糸同士を部分融着させることもできる。 The coverage of the flat monofilament wound around the core yarn on the surface of the core yarn is preferably 15 to 70%, more preferably 20 to 50%. Within this range, the core yarn and the sheath braid can be thermally bonded and the sheath braid can be partially fused.
 芯糸に巻き付ける扁平状モノフィラメントの断面形状は凹凸を有する扁平状であるのが好ましい。断面形状が凹凸であれば、扁平状モノフィラメントを芯糸に巻き付けた上から鞘部組み糸を製紐する際に、摩擦が生じて強固に製紐でき、また、少量で接着力も高くできる特徴がある。 The cross-sectional shape of the flat monofilament wound around the core yarn is preferably a flat shape having irregularities. If the cross-sectional shape is uneven, when the sheath monofilament is laced from the flat monofilament wrapped around the core yarn, friction can be generated to produce a strong string, and the adhesive strength can be increased with a small amount. is there.
 芯糸素材はとくに限定されないが、好ましくは高強力ポリアミドフィラメント糸である。ポリアミドとしてはナイロン6、ナイロン66、ナイロン610、ナイロン612、ナイロン46、ナイロン56、ナイロン410、ナイロン12などの脂肪族ポリアミド系樹脂、ナイロン9T、ナイロンMXD6、ナイロン6Tなどの半芳香族ポリアミド系樹脂が挙げられる。とくに好ましくはナイロン6、ナイロン66の高強力マルチフィラメント糸が挙げられる。高強力ポリアミド糸はタイヤコードなどの産業資材用として一般的に知られている。 The core yarn material is not particularly limited, but is preferably a high-strength polyamide filament yarn. Polyamides include nylon 6, nylon 66, nylon 610, nylon 612, nylon 46, nylon 56, nylon 410, nylon 12 and other aliphatic polyamide resins, nylon 9T, nylon MXD6, nylon 6T and other semi-aromatic polyamide resins. Is mentioned. Particularly preferred are high-strength multifilament yarns of nylon 6 and nylon 66. High-strength polyamide yarns are generally known for industrial materials such as tire cords.
 芯糸の好ましい単糸繊度は2~10decitexであり、トータル繊度は1500~7000decitexである。芯糸の好ましいフィラメント構成本数は150~3500本である。 The preferred single yarn fineness of the core yarn is 2 to 10 decitex, and the total fineness is 1500 to 7000 decitex. The preferred number of filaments constituting the core yarn is 150-3500.
 芯糸の融点をTM1とした場合、TM1は170℃以上が好ましく、より好ましくは200℃以上である。なお、本発明において融点は示差走査熱量計(DSC)で昇温速度20℃/分で測定したときのピーク温度で示される値である。芯糸の物性はストリングの物性に大きく影響する。好ましいマルチフィラメントの強度は5.0~12.0cN/decitex、伸度16~25%程度である。芯糸は必要に応じて他のフィラメントと併用又は混用することもできる。 When the melting point of the core yarn is TM1, TM1 is preferably 170 ° C. or higher, more preferably 200 ° C. or higher. In the present invention, the melting point is a value indicated by a peak temperature when measured with a differential scanning calorimeter (DSC) at a heating rate of 20 ° C./min. The physical properties of the core yarn greatly affect the physical properties of the string. A preferred multifilament has a strength of 5.0 to 12.0 cN / decitex and an elongation of about 16 to 25%. The core yarn can be used together or mixed with other filaments as required.
 芯糸は好ましくは、撚り掛けして使用するのがフィラメント束の集束性、真円性、伸度などの点で望ましく、撚数としては30~300回/m程度が好ましく用いられる。芯糸同士の接着を高めるとともに芯糸に適度の硬さを付与するため接着性のある樹脂で樹脂加工を行ってもよい。また、芯糸に低融点の熱接着性の繊維を混用することもできる。 The core yarn is preferably twisted and used in view of the bundle bundle's converging property, roundness, elongation, etc., and the twist number is preferably about 30 to 300 times / m. Resin processing may be performed with an adhesive resin in order to enhance the adhesion between the core yarns and to impart an appropriate hardness to the core yarns. Moreover, a low-melting-point heat-adhesive fiber can be mixed with the core yarn.
 鞘部組み糸(融点;TM2)としては、好ましくは芯糸の融点と同じか低い融点でかつ芯に巻き付ける低融点樹脂より高い融点の樹脂からなるフィラメントが用いられる。素材としては芯糸と同じポリアミド系樹脂が好ましく挙げられ、例としてはナイロン6、ナイロン66、ナイロン610、ナイロン612、ナイロン46、ナイロン56、ナイロン410、ナイロン11、ナイロン12などの脂肪族ポリアミドやこれらの共重合ポリアミドが好ましく用いられる。芯糸成分がナイロン66、またはナイロン6の場合、好ましい鞘部組み糸としてはナイロン6やナイロン6/66共重合、ナイロン6/12共重合などが用いられる。また、ナイロン6に融点の低い共重合ナイロンを5~80%程度ブレンドしたフィラメントであっても良い。 As the sheath braid (melting point: TM2), a filament made of a resin having a melting point which is preferably the same as or lower than the melting point of the core yarn and higher than the low melting point resin wound around the core is used. As the material, the same polyamide-based resin as that of the core yarn is preferably exemplified. Examples thereof include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 612, nylon 46, nylon 56, nylon 410, nylon 11, and nylon 12. These copolyamides are preferably used. When the core yarn component is nylon 66 or nylon 6, nylon 6, nylon 6/66 copolymer, nylon 6/12 copolymer or the like is used as a preferable sheath braid. Further, it may be a filament obtained by blending about 5 to 80% of copolymer nylon having a low melting point with nylon 6.
 鞘部組み糸としては単糸繊度が芯糸のマルチフィラメントの単糸繊度より太いものが好ましく、モノフィラメント1本またはモノフィラメントを2~4本程度引きそろえたフィラメントを組糸として用いるのが好ましい。単糸繊度が太すぎる場合やフィラメントの本数が多すぎる場合は、製紐後の直径が太くなり、好ましくない。また、フィラメントの断面形状が楕円や扁平断面のものも用いることができる。本出願人が出願した特開2008-48867号公報で開示されている連結型断面フィラメントも好適に用いられる。鞘部組み糸の好ましい単糸繊度は10~100decitex程度である。この単糸繊度の組み糸を8~32本使用して製紐し鞘部とするのが好ましい。 As the sheath braid, it is preferable that the single yarn fineness is larger than the single filament fineness of the multifilament of the core yarn, and it is preferable to use one monofilament or a filament in which about 2 to 4 monofilaments are arranged as the braid. When the single yarn fineness is too thick or the number of filaments is too large, the diameter after stringing becomes large, which is not preferable. Moreover, the cross-sectional shape of a filament can use an ellipse or a flat cross section. A connected cross-section filament disclosed in Japanese Patent Application Laid-Open No. 2008-48867 filed by the present applicant is also preferably used. The preferred single yarn fineness of the sheath braid is about 10 to 100 decitex. It is preferable to use 8 to 32 braids of this single yarn fineness to form a string to form a sheath.
 芯糸の外側にホットメルト型の扁平状モノフィラメントを螺旋状に巻き付けたあとに鞘部組み糸を製紐する。製紐は公知の方法を採用できる。例えば16打ちの製紐機を使用するのが好ましい。扁平状モノフィラメントの巻き付け工程と鞘部組み糸の製紐工程とは別工程であっても良いし連続させても良い。 ホ ッ ト A hot melt type flat monofilament is wound around the outside of the core yarn in a spiral, and then the sheath braid is made. A known method can be adopted for the string making. For example, it is preferable to use a 16-placing machine. The step of winding the flat monofilament and the step of forming the sheath braiding may be separate steps or may be continued.
 ホットメルト型の扁平状モノフィラメントは、芯糸及び鞘部組み糸のフィラメント繊維より低融点で、芯糸及び鞘部の組み糸の構成フィラメント繊維に対し良好な接着性を有する素材が好ましく用いられる。好ましい融点(TM3)の範囲としては100℃~180℃で、TM3<TM2≦TM1の樹脂すなわち芯糸繊維、鞘部組み糸繊維より融点の低い樹脂が選択される。このような樹脂の例としては、ナイロン6、ナイロン66、ナイロン12、ナイロン11、ナイロン610、ナイロン612など脂肪族ナイロンから選ばれる2種以上を共重合した共重合ポリアミド系樹脂やポリウレタン系樹脂が挙げられる。より好ましくは鞘部組み糸繊維の融点より30℃以上低い樹脂である。具体的にはナイロン6/12、ナイロン6/66/610、ナイロン6/66/12、ナイロン6/12/610、ナイロン6/12/612、ナイロン12/612、ナイロン6/66/610/12、ナイロン6/66/610/612共重合体などが挙げられるがこれらに限定されるものではなく、熱融着性樹脂、熱融着性繊維として公知の共重合ナイロンから適宜選択使用できる。 As the hot-melt type flat monofilament, a material having a lower melting point than that of the filament yarn of the core yarn and the sheath braid and having good adhesion to the constituent filament fiber of the core yarn and the braid of the sheath portion is preferably used. A preferable melting point (TM3) is 100 ° C. to 180 ° C., and a resin having a melting point lower than that of a resin of TM3 <TM2 ≦ TM1, that is, a core yarn fiber and a sheath braided fiber is selected. Examples of such resins include copolymerized polyamide resins and polyurethane resins obtained by copolymerizing two or more selected from aliphatic nylons such as nylon 6, nylon 66, nylon 12, nylon 11, nylon 610, and nylon 612. Can be mentioned. More preferably, the resin is lower by 30 ° C. or more than the melting point of the sheath braided fiber. Specifically, nylon 6/12, nylon 6/66/610, nylon 6/66/12, nylon 6/12/610, nylon 6/12/612, nylon 12/612, nylon 6/66/610/12 Nylon 6/66/610/612 copolymer and the like can be mentioned, but the copolymer is not limited to these, and can be appropriately selected from known copolymer nylon as a heat-fusible resin and a heat-fusible fiber.
 本発明者らの検討によると、打感、打音が良く細くても耐久性のあるストリングを得るためには前述のように接着剤成分の量と付与状態が重要であり、十分な接着性を付与しながら、できるだけ量的には付与量を少なくすることが重要である。このために、巻き付ける材料の形態としては扁平状モノフィラメントを用いる。フィラメント本数が多いマルチフラメントの場合、巻き付けた状態での糸条の厚みや幅が均一に制御するのが困難であり、ストリングの直径が太い部分ができたり、空隙ができて好ましくない。 According to the study by the present inventors, in order to obtain a durable string even when the feel and sound are fine, the amount and the applied state of the adhesive component are important as described above, and sufficient adhesiveness is obtained. It is important to reduce the applied amount as much as possible while applying the. For this reason, a flat monofilament is used as the form of the material to be wound. In the case of a multi-fragment with a large number of filaments, it is difficult to uniformly control the thickness and width of the yarn in the wound state, and it is not preferable because a portion having a large string diameter or a void is formed.
 扁平状モノフィラメントの好ましい単糸繊度は10~150decitexである。より好ましい単糸繊度は20~100decitexである。扁平状モノフィラメントは1本を芯糸に螺旋状に巻き付けるのが好ましいが、巻き付けに使用するボビンは複数本でも良い。 The preferred single yarn fineness of the flat monofilament is 10 to 150 decitex. A more preferable single yarn fineness is 20 to 100 decitex. A flat monofilament is preferably wound spirally around a core thread, but a plurality of bobbins may be used for winding.
 扁平状モノフィラメントの溶融により、芯糸と鞘部組み糸とを熱接着一体化した後、鞘部組み糸の外側に表面樹脂層を形成する。表面樹脂層は溶剤に溶解したナイロン樹脂をディッピング、または溶融コーティングにより形成する。ナイロン樹脂は特に限定されないがナイロン6、ナイロン66、ナイロン46、ナイロン610、ナイロン612、ナイロン11、ナイロン12等の脂肪族ポリアミドおよびこれらの共重合ポリアミド、ナイロン9Tなどの半芳香族ポリアミドが使用できる。ディッピングまたはコーティングにより色、外観、耐久性の向上などが可能である。さらに必要に応じ、着色、熱処理、印字、油剤付与などを行うことができる。 After melting the flat monofilament, the core yarn and the sheath braid are heat bonded and integrated, and then a surface resin layer is formed on the outside of the sheath braid. The surface resin layer is formed by dipping or melt coating a nylon resin dissolved in a solvent. Nylon resin is not particularly limited, but aliphatic polyamides such as nylon 6, nylon 66, nylon 46, nylon 610, nylon 612, nylon 11 and nylon 12, and their copolyamides and semi-aromatic polyamides such as nylon 9T can be used. . Dipping or coating can improve color, appearance, durability, and the like. Furthermore, coloring, heat treatment, printing, oiling and the like can be performed as necessary.
 次に図面を用いて説明する。図1は本発明の一実施例におけるラケット用ストリング1の分解斜視図である。このラケット用ストリング1は、芯糸2にホットメルト型の扁平状モノフィラメント3が螺旋状に巻き付けられ、芯糸2と鞘部組み糸4とを熱接着一体化している。図1はわかりやすくするため3の扁平モノフィラメントは溶融前の形状を図示している。鞘部組み糸4の表面には表面樹脂層5が形成されている。表面樹脂層5は鞘部組み糸4に一部浸み込み、鞘糸に沿って凹凸形状となっている。 Next, explanation will be made with reference to the drawings. FIG. 1 is an exploded perspective view of a racket string 1 according to an embodiment of the present invention. In the racket string 1, a hot-melt flat monofilament 3 is spirally wound around a core yarn 2, and the core yarn 2 and the sheath braid 4 are integrated by thermal bonding. For the sake of clarity, FIG. 1 shows the shape of the three flat monofilaments before melting. A surface resin layer 5 is formed on the surface of the sheath braid 4. The surface resin layer 5 is partially immersed in the sheath braid 4 and has an uneven shape along the sheath thread.
 図1において芯糸2はマルチフィラメントの例を示したが、モノフィラメントであっても良い。マルチフィラメントの本数も任意に選択できる。また、鞘部組み糸4は断面円形の4連結モノフィラメントの例を示したが、2~8連結でも良い。あるいは、モノフィラメントを2~4本並列に並べても良い。 In FIG. 1, the core yarn 2 is an example of a multifilament, but it may be a monofilament. The number of multifilaments can also be arbitrarily selected. The sheath braiding 4 is an example of a 4-connected monofilament having a circular cross section, but it may be 2-8 connected. Alternatively, 2 to 4 monofilaments may be arranged in parallel.
 本発明において扁平状モノフィラメントは、断面円が複数一列に連結した形状、断面円が複数連結しかつ表面が滑らかな凹凸形状、及び長円形状から選ばれる少なくとも一つであることが好ましい。例えば図2A-Cに示す断面形状である。図2Aは断面円が5連結した扁平状モノフィラメント6であり、扁平度L/Dが約5である。但し、Lは幅、Dは厚みを示す。例えばL=0.165mm、D=0.035mmである。図2Bは表面が滑らかな凹凸の扁平状モノフィラメント7である。図2Cは表面に凹凸がない長円状の扁平状モノフィラメント8である。 In the present invention, the flat monofilament is preferably at least one selected from a shape in which a plurality of cross-sectional circles are connected in a row, a concavo-convex shape in which a plurality of cross-sectional circles are connected and the surface is smooth, and an oval shape. For example, the cross-sectional shape shown in FIGS. 2A-C. FIG. 2A shows a flat monofilament 6 having five cross-sectional circles connected, and the flatness L / D is about 5. FIG. However, L shows a width | variety and D shows thickness. For example, L = 0.165 mm and D = 0.035 mm. FIG. 2B shows a flat monofilament 7 having an uneven surface. FIG. 2C shows an oblong flat monofilament 8 having no irregularities on the surface.
 図5は比較例におけるラケット用ストリングの分解斜視図である。図1と異なる点は、表面樹脂層5の表面が平滑となっていることである。 FIG. 5 is an exploded perspective view of the racket string in the comparative example. The difference from FIG. 1 is that the surface of the surface resin layer 5 is smooth.
 以下実施例を用いて具体的に説明する。なお、本発明は下記の実施例に限定されるものではない。以下の実施例においてモノフィラメントおよびストリングの評価は下記の方法で行った。 Hereinafter, a specific description will be given using examples. In addition, this invention is not limited to the following Example. In the following Examples, monofilaments and strings were evaluated by the following methods.
 <物性試験>
 強力、結節強力、伸度はJIS L1013の測定方法に準じた。直径はマイクロメーターを用い、モノフィラメントを少しずつ回転させながら5回測定し平均値を直径とした。
<Physical property test>
Strength, knot strength, and elongation were in accordance with the measurement method of JIS L1013. The diameter was measured five times using a micrometer while rotating the monofilament little by little, and the average value was taken as the diameter.
 <摩擦試験1> 直交摩擦
図3に示す直交摩擦試験装置10を用いて説明する。ストリング11を矢印Pの水平方向に、30ポンドの張力をかけた状態で両端を固定した(13a,13b)。同じストリング12を前記ストリング11に直角水平方向に交差させ、一端12aは固定し、他端12bに2kgの荷重14を掛けぶら下げた。このストリング12は両端を固定したストリング11に同一水平面で直角に掛けられ、荷重の重みで鉛直方向に下に引っ張られている。このストリング12に荷重を掛けた状態で矢印Qに示すように水平直角方向に1秒1往復の速度で10mm往復移動させた。往復摩擦後のストリング12の毛羽たち状態で評価した。ストリング(12)が切断または毛羽立ちが大きくなった摩擦回数を評価した。200回摩擦後で毛羽立ちが小さい場合は200回以上とした。
<Friction Test 1> Orthogonal Friction The orthogonal friction test apparatus 10 shown in FIG. Both ends of the string 11 were fixed in the horizontal direction of the arrow P with a tension of 30 pounds applied (13a, 13b). The same string 12 crossed the string 11 in the horizontal direction at right angles, one end 12a was fixed, and the other end 12b was hung with a load 14 of 2 kg. The string 12 is hung at a right angle on the same horizontal plane on the string 11 with both ends fixed, and is pulled downward in the vertical direction by the weight of the load. With the load applied to the string 12, as shown by the arrow Q, the string 12 was reciprocated 10 mm at a speed of 1 reciprocation per second in the direction perpendicular to the horizontal. Evaluation was performed in the state of fluff of the string 12 after reciprocating friction. The number of times that the string (12) was cut or fluffed was evaluated. When the fluff was small after 200 times of friction, it was set to 200 times or more.
 <摩擦試験2> ストリング上における摩擦試験
 図4Aは本発明の実施例で使用するラケットに張設したストリング上における摩擦試験装置15の模式的斜視図、図4Bは同断面図である。図4A-Bに示すように、ストリング17を25ポンドでラケット16に張り上げ、このストリング17面上にシャトルコルク18を置き、さらにその上に500gの錘19を置いた。シャトルコルク18側面にチャック(フック)20を取り付け、紐21を掛けて100mm/minの速度で矢印22の方向に引っ張った。この際に、オートグラフ(島津製作所)でシャトルを引張り、摩擦抵抗を測定した。
<Friction Test 2> Friction Test on String FIG. 4A is a schematic perspective view of a friction test apparatus 15 on a string stretched on a racket used in an embodiment of the present invention, and FIG. 4B is a cross-sectional view thereof. As shown in FIGS. 4A and 4B, the string 17 was lifted to the racket 16 at 25 pounds, a shuttle cork 18 was placed on the surface of the string 17, and a 500 g weight 19 was placed thereon. A chuck (hook) 20 was attached to the side surface of the shuttle cork 18 and the string 21 was hung and pulled in the direction of the arrow 22 at a speed of 100 mm / min. At this time, the shuttle was pulled with an autograph (Shimadzu Corporation), and the frictional resistance was measured.
 (実施例1)
 次の工程でバドミントン用ストリングを製造した。
(1)芯糸
 芯糸として、東レ社製、商品名“プロミラン”(ナイロン66)のフィラメント糸(融点260℃、繊度1400decitexと940 decitexの合糸、トータル繊度2340decitex)をZ撚り120回/mの糸を使用した。この芯糸にはナイロンエマルジョンを付着率6~12質量%で付着させた。
(2)ホットメルト型の扁平状モノフィラメントと巻き付け工程
 宇部興産社製、低融点共重合ナイロン、商品名“7128B"(融点130℃)を使用して図2Aのように断面円が5連結した形状の扁平状モノフィラメントを溶融紡糸により作成した。扁平度L/Dが約5であり、L=0.165mm、D=0.035mm、繊度は55decitexであった。この扁平状モノフィラメント1本を芯糸表面に螺旋状に巻き付けた。巻き付け機は製紐機の芯糸供給部分にとりつけ、巻き付け及び製紐を連続しておこなった。
(3)鞘部組み糸及び製紐工程(ストリング糸組み上げ工程)
 鞘部組み糸として、ナイロン6とナイロン66の共重合ナイロン(DSM社製、商品名“2320J"、ナイロン6/66=95/5;融点215℃、)を使用して円が4連結した断面形状のモノフィラメントを溶融紡糸により作成した。扁平度L/Dが約4であり、L=0.04mm、D=0.16mm、繊度は64deci tex、強力4.8N,伸度31.5%であった。このモノフィラメントを一本ずつ計16本用いて、丸16打ちの製紐機で、前記扁平状モノフィラメントを螺旋状に巻き付けた芯糸の表面に編組(製紐)した。
(4)熱接着工程(第1熱処理工程)
 前記製紐後の紐を、温度215℃の熱風乾燥装置で40秒間熱処理した。延伸倍率は1.03とした。この熱処理により、低融点扁平モノフィラメントが溶融し、芯糸と鞘部組み糸は熱接着し、一体化されていた。また、鞘部組み糸(皮糸)の融着も認められた。熱処理後の物性を表1に示した。熱処理により強力の増加、伸度の減少が認められた。
(5)表面樹脂層形成工程(押し出し工程)
 宇部興産社製、商品名“7034T”(融点Tm:201℃、ガラス転移点Tg:45℃)を、押し出し機を用いて最高温度330℃で押し出し、前記熱接着後の紐の表面にコーティングした。コーティング前の紐の質量は0.3877g/m、コーティング後のストリングの質量は0.4500g/mであった。表面樹脂層の付与量は0.0623g/mであり、ストリングを100質量%としたときの割合は13.8質量%であった。
(6)表面熱処理工程(第2熱処理工程)
 前記表面樹脂層を形成した紐を、温度215℃の熱風乾燥装置で40秒間熱処理してバドミントン用ストリングを得た。得られたストリングの分解斜視図を図1に示す。ただし、構造をわかりやすくするため、図1の芯巻き状態は熱処理前の巻き状態を示した。
 条件と結果は表1~2にまとめて示す。
Example 1
The badminton string was manufactured in the next step.
(1) Core yarn As the core yarn, a filament yarn (melting point 260 ° C., fineness of 1400 decitex and 940 decitex, total fineness of 2340 decitex) manufactured by Toray Industries, Inc., Z twist 120 times / m Thread was used. A nylon emulsion was adhered to the core yarn at an adhesion rate of 6 to 12% by mass.
(2) Hot-melt flat monofilament and winding process A shape in which five cross-sectional circles are connected as shown in FIG. 2A using Ube Industries, Ltd., low-melting point copolymer nylon, product name “7128B” (melting point 130 ° C.) A flat monofilament was prepared by melt spinning. The flatness L / D was about 5, L = 0.165 mm, D = 0.035 mm, and the fineness was 55 decitex. One flat monofilament was spirally wound around the core yarn surface. The winding machine was attached to the core yarn supply part of the string making machine, and the winding and string making were continuously performed.
(3) Sheath braiding and string making process (string yarn assembling process)
A cross-section in which four circles are connected by using nylon 6 and nylon 66 copolymer nylon (trade name “2320J”, nylon 6/66 = 95/5; melting point 215 ° C.) manufactured by DSM as the sheath braid Shaped monofilaments were made by melt spinning. The flatness L / D was about 4, L = 0.04 mm, D = 0.16 mm, the fineness was 64 deci tex, the strength was 4.8 N, and the elongation was 31.5%. A total of 16 monofilaments were used one by one, and the flat monofilament was spirally wound around the surface of the core yarn with a round 16 punching machine.
(4) Thermal bonding process (first heat treatment process)
The string after the stringing was heat-treated for 40 seconds with a hot air drying apparatus having a temperature of 215 ° C. The draw ratio was 1.03. By this heat treatment, the low melting point flat monofilament was melted, and the core yarn and the sheath braid were thermally bonded and integrated. In addition, fusion of the sheath braid (leather thread) was also observed. Table 1 shows the physical properties after the heat treatment. Increase in strength and decrease in elongation were observed by heat treatment.
(5) Surface resin layer forming process (extrusion process)
A product name “7034T” (melting point Tm: 201 ° C., glass transition point Tg: 45 ° C.) manufactured by Ube Industries, Ltd. was extruded at a maximum temperature of 330 ° C. using an extruder and coated on the surface of the string after the thermal bonding. . The mass of the string before coating was 0.3877 g / m, and the mass of the string after coating was 0.4500 g / m. The amount of the surface resin layer applied was 0.0623 g / m, and the ratio when the string was 100% by mass was 13.8% by mass.
(6) Surface heat treatment step (second heat treatment step)
The string on which the surface resin layer was formed was heat-treated for 40 seconds with a hot air dryer at a temperature of 215 ° C. to obtain a string for badminton. An exploded perspective view of the obtained string is shown in FIG. However, for easy understanding of the structure, the core winding state in FIG. 1 shows the winding state before the heat treatment.
Conditions and results are summarized in Tables 1 and 2.
 (比較例1)
 表面熱処理工程(第2熱処理工程)をしない以外は実施例1と同様にストリングを作成した。得られたストリングの分解斜視図を図5に示す。表面樹脂層5の表面は平滑であった。ただし、構造をわかりやすくするため、図5の芯巻き状態は熱処理前の巻き状態を示した。
 実施例1と比較例1のストリングの摩擦試験の結果を図6に示す。図6から明らかなとおり、実施例1の摩擦力は低かった。すなわち、表面熱処理工程(第2熱処理工程)すると、予めコーティングされた樹脂被膜の一部が鞘部の組紐内に浸透するとともに、樹脂被膜は組紐の組目に沿って凹凸になり、摩擦抵抗が低くなる。このことからストリングの目ずれ戻りしやすくなり、スピンが良くかかり、打球感もソフトになり、耐久性も良かった。
(Comparative Example 1)
A string was prepared in the same manner as in Example 1 except that the surface heat treatment step (second heat treatment step) was not performed. FIG. 5 shows an exploded perspective view of the obtained string. The surface of the surface resin layer 5 was smooth. However, for easy understanding of the structure, the core winding state in FIG. 5 shows the winding state before the heat treatment.
The result of the friction test of the strings of Example 1 and Comparative Example 1 is shown in FIG. As is clear from FIG. 6, the frictional force of Example 1 was low. That is, when the surface heat treatment step (second heat treatment step), a part of the resin film coated in advance penetrates into the braid of the sheath part, and the resin film becomes uneven along the braid, and the friction resistance is increased. Lower. As a result, the string was easily misaligned, the spin was applied well, the shot feeling was soft, and the durability was good.
 (実施例2)
 下記の事項以外は実施例1と同様に実験した。
(1)鞘部組み糸として、ナイロン6とナイロン66の共重合ナイロン(DSM社製、商品名“1020J"、ナイロン6;融点220℃、)を溶融紡糸し、円が4連結した断面形状のモノフィラメントを作成して使用した。
(2)表面熱処理工程(第2熱処理工程)において、温度225℃の熱風乾燥装置で40秒間熱処理した。
 得られたストリングは、スピンが良くかかり、打球感もソフトになり、耐久性も良かった。
(Example 2)
The experiment was performed in the same manner as in Example 1 except for the following items.
(1) As a sheath braiding yarn, a nylon 6 and nylon 66 copolymer nylon (made by DSM, trade name “1020J”, nylon 6; melting point 220 ° C.) is melt-spun and has a cross-sectional shape in which four circles are connected. A monofilament was made and used.
(2) In the surface heat treatment step (second heat treatment step), heat treatment was performed for 40 seconds with a hot air drying apparatus having a temperature of 225 ° C.
The obtained string was spun well, the feel at impact was soft, and the durability was good.
 (実施例3)
 下記の事項以外は実施例1と同様に実験した。
(1)芯糸として、東レ社製、商品名“プロミラン”(ナイロン66)のフィラメント糸(融点260℃、トータル繊度2100decitex)をZ撚り150回/mの糸を使用した。
(2)表面樹脂層形成工程(押し出し工程)において、コーティング前の紐の質量は0.3603g/m、コーティング後のストリングの質量は0.4240g/mであった。表面樹脂層の付与量は0.0637g/mであり、ストリングを100質量%としたときの割合は15.0質量%とした。
 得られたストリングは、スピンが良くかかり、打球感もソフトになり、耐久性も良かった。
(Example 3)
The experiment was performed in the same manner as in Example 1 except for the following items.
(1) As the core yarn, a filament yarn (melting point 260 ° C., total fineness 2100 decitex) made by Toray Industries, Inc., trade name “Promiran” (nylon 66) was used with a Z twist of 150 times / m.
(2) In the surface resin layer forming step (extrusion step), the mass of the string before coating was 0.3603 g / m, and the mass of the string after coating was 0.4240 g / m. The amount of the surface resin layer applied was 0.0637 g / m, and the ratio when the string was 100% by mass was 15.0% by mass.
The obtained string was spun well, the feel at impact was soft, and the durability was good.
 (実施例4)
 下記の事項以外は実施例3と同様に実験した。
(1)鞘部組み糸として、ナイロン6とナイロン66の共重合ナイロン(DSM社製、商品名“1020J"、ナイロン6;融点220℃、)を溶融紡糸し、円が4連結した断面形状のモノフィラメントを作成して使用した。
(2)表面熱処理工程(第2熱処理工程)において、温度225℃の熱風乾燥装置で40秒間熱処理した。
 得られたストリングは、スピンが良くかかり、打球感もソフトになり、耐久性も良かった。
 以上の条件と結果は表1~2にまとめて示す。
Example 4
The experiment was performed in the same manner as in Example 3 except for the following items.
(1) As a sheath braiding yarn, a nylon 6 and nylon 66 copolymer nylon (made by DSM, trade name “1020J”, nylon 6; melting point 220 ° C.) is melt-spun and has a cross-sectional shape in which four circles are connected. A monofilament was made and used.
(2) In the surface heat treatment step (second heat treatment step), heat treatment was performed for 40 seconds with a hot air drying apparatus having a temperature of 225 ° C.
The obtained string was spun well, the feel at impact was soft, and the durability was good.
The above conditions and results are summarized in Tables 1 and 2.


Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 各実施例と比較例のストリングをバドミントンラケットに張設して打球試験をしたところ、実施例1~4のストリングは、比較例1に比べて耐久性、テンション保持性、打音が優れていた。 The string of each example and comparative example was stretched on a badminton racket and subjected to a ball hitting test. The strings of examples 1 to 4 were superior in durability, tension retention, and hitting sound as compared with comparative example 1. .
 本発明のストリングはバトミントンに好適である。加えて、硬式テニス、軟式テニス、スカッシュなどのラケットにも有用である。 The string of the present invention is suitable for badminton. In addition, it is useful for rackets such as hard tennis, soft tennis and squash.
1 ラケット用ストリング
2 芯糸
3,6,7,8 扁平状モノフィラメント
4 鞘部組み糸
5 表面樹脂層
10 直交摩擦試験装置
11,12,17 ストリング
13a,13b,ストリング固定具
14 荷重
15 ストリング上における摩擦試験装置
16 ラケット
18 シャトルコルク
19 錘
20 チャック(フック)
21 紐
DESCRIPTION OF SYMBOLS 1 String for rackets 2 Core yarn 3, 6, 7, 8 Flat monofilament 4 Sheath braiding 5 Surface resin layer 10 Orthogonal friction test apparatus 11, 12, 17 String 13a, 13b, String fixing tool 14 Load 15 On string Friction test equipment 16 Racket 18 Shuttle cork 19 Weight 20 Chuck (hook)
21 String

Claims (12)

  1.  芯糸と、前記芯糸の外側の鞘糸と、前記鞘糸の外側の表面樹脂層を含むラケット用ストリングであって、
     前記芯糸と鞘糸は、芯糸表面に介在させたホットメルト糸の融着により一体化しており、
     前記表面樹脂層の樹脂は溶剤を含まない熱可塑性樹脂であり、
     前記表面樹脂層の表面は、前記鞘糸に沿って凹凸形状が形成されていることを特徴とするラケット用ストリング。
    A string for a racket including a core yarn, a sheath yarn outside the core yarn, and a surface resin layer outside the sheath yarn,
    The core yarn and sheath yarn are integrated by fusion of hot melt yarn interposed on the surface of the core yarn,
    The resin of the surface resin layer is a thermoplastic resin containing no solvent,
    A racquet string, wherein the surface of the surface resin layer has a concavo-convex shape formed along the sheath yarn.
  2.  前記鞘糸は、組糸又は巻き付け糸である請求項1に記載のラケット用ストリング。 The racket string according to claim 1, wherein the sheath yarn is a braided yarn or a wound yarn.
  3.  前記表面樹脂層の表面は、光沢を有する請求項1又は2に記載のラケット用ストリング。 The racket string according to claim 1 or 2, wherein the surface of the surface resin layer has gloss.
  4.  前記表面樹脂層の樹脂は、ナイロン樹脂及びポリウレタン樹脂から選ばれる少なくとも一つである請求項1~3のいずれかに記載のラケット用ストリング。 The racket string according to any one of claims 1 to 3, wherein the resin of the surface resin layer is at least one selected from a nylon resin and a polyurethane resin.
  5.  前記表面樹脂層の表面の凹凸形状は、凹凸の高さの差が1~100μmの範囲である請求項1~4のいずれかに記載のラケット用ストリング。 The racket string according to any one of claims 1 to 4, wherein the uneven shape on the surface of the surface resin layer has a difference in height of the unevenness in the range of 1 to 100 µm.
  6.  前記表面樹脂層の存在量は、ストリングを100質量%としたとき、5~22質量%の範囲である請求項1~5のいずれかに記載のラケット用ストリング。 The racket string according to any one of claims 1 to 5, wherein the abundance of the surface resin layer is in the range of 5 to 22 mass% when the string is 100 mass%.
  7.  前記ホットメルト糸は、扁平状モノフィラメント糸である請求項1~6のいずれかに記載のラケット用ストリング。 The racket string according to any one of claims 1 to 6, wherein the hot melt yarn is a flat monofilament yarn.
  8.  前記モノフィラメント糸の割合がストリング質量の2~12質量%である請求項1~7のいずれかに記載のラケット用ストリング。 The racket string according to any one of claims 1 to 7, wherein a ratio of the monofilament yarn is 2 to 12% by mass of the string mass.
  9.  前記モノフィラメント糸の融着とともに、外側の鞘糸も一部相互に融着した状態である請求項1~8のいずれかに記載のラケット用ストリング。 The racket string according to any one of claims 1 to 8, wherein the outer filament yarn is partly fused together with the fusion of the monofilament yarn.
  10.  前記扁平状モノフィラメントは、断面円が複数一列に連結した形状、断面円が複数連結しかつ表面が滑らかな凹凸形状、及び長円形状から選ばれる少なくとも一つである請求項7~9のいずれかに記載のラケット用ストリング。 10. The flat monofilament is at least one selected from a shape in which a plurality of cross-sectional circles are connected in a row, a concavo-convex shape in which a plurality of cross-sectional circles are connected and the surface is smooth, and an oval shape. String for racket as described in.
  11.  請求項1~10のいずれかに記載のラケット用ストリングの製造方法であって、
     芯糸にホットメルト糸を巻き付け、その表面に鞘糸を製紐又は巻き付ける工程と、
     前記ホットメルト糸の融点以上の温度に加熱し、前記ホットメルト糸を溶融させて前記芯糸と鞘糸とを熱接着一体化する工程と、
     前記鞘糸の外側に溶剤を含まない熱可塑性樹脂を溶融状態で押し出して表面樹脂層を形成する工程と、
     その後、前記表面樹脂層の融点以上の温度で表面処理する工程を含むことを特徴とするラケット用ストリングの製造方法。
    A method for manufacturing a racket string according to any one of claims 1 to 10,
    Winding the hot melt yarn around the core yarn and winding or winding the sheath yarn around the surface;
    Heating to a temperature equal to or higher than the melting point of the hot melt yarn, melting the hot melt yarn and thermally bonding and integrating the core yarn and the sheath yarn;
    Forming a surface resin layer by extruding a thermoplastic resin containing no solvent outside the sheath yarn in a molten state;
    Then, the manufacturing method of the string for rackets characterized by including the process of surface-treating at the temperature more than melting | fusing point of the said surface resin layer.
  12.  前記表面処理の温度は、表面樹脂層の融点(Tm℃)以上Tm+25℃の範囲である請求項11に記載のラケット用ストリングの製造方法。 The method for producing a string for a racket according to claim 11, wherein the temperature of the surface treatment is in the range of not less than the melting point (Tm ° C) of the surface resin layer and Tm + 25 ° C.
PCT/JP2018/004719 2017-05-09 2018-02-09 Racket string and production method therefor WO2018207418A1 (en)

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Citations (4)

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Publication number Priority date Publication date Assignee Title
JPS6284472U (en) * 1985-11-14 1987-05-29
JPH08500034A (en) * 1992-07-30 1996-01-09 プリンス マニュファクチュリング インコーポレーテッド Synthetic string for sports
US6062014A (en) * 1999-01-07 2000-05-16 Yeh; Yueh-Jui String for a racket
JP5593005B1 (en) * 2013-04-19 2014-09-17 株式会社ゴーセン Racket string and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6284472U (en) * 1985-11-14 1987-05-29
JPH08500034A (en) * 1992-07-30 1996-01-09 プリンス マニュファクチュリング インコーポレーテッド Synthetic string for sports
US6062014A (en) * 1999-01-07 2000-05-16 Yeh; Yueh-Jui String for a racket
JP5593005B1 (en) * 2013-04-19 2014-09-17 株式会社ゴーセン Racket string and manufacturing method thereof

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