WO2018201421A1 - 一种具有余线提醒装置的电机转子绕线设备 - Google Patents

一种具有余线提醒装置的电机转子绕线设备 Download PDF

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Publication number
WO2018201421A1
WO2018201421A1 PCT/CN2017/083138 CN2017083138W WO2018201421A1 WO 2018201421 A1 WO2018201421 A1 WO 2018201421A1 CN 2017083138 W CN2017083138 W CN 2017083138W WO 2018201421 A1 WO2018201421 A1 WO 2018201421A1
Authority
WO
WIPO (PCT)
Prior art keywords
wire
frame
reel
rotor winding
motor rotor
Prior art date
Application number
PCT/CN2017/083138
Other languages
English (en)
French (fr)
Inventor
廖建航
Original Assignee
深圳市立昌机电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市立昌机电设备有限公司 filed Critical 深圳市立昌机电设备有限公司
Priority to PCT/CN2017/083138 priority Critical patent/WO2018201421A1/zh
Publication of WO2018201421A1 publication Critical patent/WO2018201421A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

Definitions

  • the invention belongs to the technical field of motor production equipment, and in particular relates to a motor rotor winding device with a residual line reminding device.
  • the electronic rotor winding machine directly winds the enameled wire around the rotor through the winding component.
  • the production efficiency is often affected by the exhaustion of the enameled wire in the wire reel which cannot be replaced in time.
  • the object of the present invention is to overcome the deficiencies of the prior art described above, and provide a rotor winding device for a motor with a residual line reminding device.
  • the operator Before the enameled wire in the wire reel is used up, the operator can prompt the operator to replace it in time by using the remaining line reminding device. Avoid excessive downtime and increase production efficiency.
  • a motor rotor winding device having a residual line reminding device, comprising a frame and a winding member disposed on the frame, and one side of the winding member is provided for using an enameled wire a wire feeding member that is conveyed to the winding member, and the frame is further provided with a remaining line reminding device, the remaining wire reminding device includes an electronic weight for supporting the wire reel and is electrically connected to the electronic meter a warning component of the weight, the warning component includes a horn and an LED indicator, the electronic weight is provided with a positioning shaft disposed through a central hole of the reel, and the post is provided with a pole, the pole The upper end is provided with a touch display.
  • the front side of the electronic weight is provided with an electronic display screen.
  • the wire feeding member includes a driving motor, a pair of upper rollers and a lower roller, and the driving motor is coupled to the upper roller and the lower roller by a belt.
  • the electronic weight is electrically connected to the drive motor.
  • the frame is provided with a support rod, the support rod is located at one side of the electronic weight, and the upper end of the support rod is provided with a support ring for the enameled wire to pass through.
  • the utility model provides a rotor winding device for a motor with a residual line reminding device.
  • the electronic weigher detects that the weight of the reel is less than a set value, and can be indicated by a horn and an LED.
  • the lamp prompts the operator to replace the reel in time to avoid excessive equipment downtime and to improve production efficiency.
  • FIG. 1 is a schematic plan view of a rotor winding device for a motor with a residual line reminding device according to an embodiment of the invention.
  • an embodiment of the present invention provides a motor rotor winding device with a residual line reminding device, comprising a frame 1 and a winding component 2 disposed on the frame 1 , the winding component One side of the 2 is provided with a wire feeding member for conveying the enameled wire to the winding member 2, and the frame 1 is further provided with a remaining line reminding device, and the remaining line reminding device includes an electron for supporting the wire reel
  • the weight 3 is electrically connected to the warning component of the electronic weight 3, and the electronic weight 3 can detect the weight of the wire reel 9 thereon in real time.
  • the warning component includes a horn 7 and an LED indicator lamp 8.
  • the electronic weight 3 is provided with a positioning shaft 4 that is disposed through a central hole of the reel 9.
  • the gantry 1 is provided with a pole 5, the stand The upper end of the rod 5 is provided with a touch display screen 6, and a button can be disposed under the touch display screen 6.
  • the electronic counter 3 detects that the weight of the reel 9 is less than the set value, and can prompt the operator to replace the reel 9 in time through the horn 7 and the LED indicator 8 to avoid equipment downtime. Too long time is conducive to improving production efficiency.
  • the front side of the electronic weight 3 is provided with an electronic display screen to facilitate the inspection personnel to know the approximate amount of the enameled wire.
  • the wire feeding member includes a driving motor, a pair of upper roller 11 and a lower roller 12, and the driving motor is coupled to the upper roller 11 and the lower roller 12 by a belt.
  • a rubber sleeve may be sleeved on the outer side of the upper roller 11 and the lower roller 12.
  • the electronic weight 3 is electrically connected to the drive motor, and when the electronic scale 3 detects that the weight of the reel 9 is less than the lower limit, the drive motor will be powered off.
  • the frame 1 is provided with a support rod 13 on one side of the electronic scale 3, and the upper end of the support rod 13 is provided with a support ring 14 for the enameled wire to pass through.
  • the frame 1 is provided with a support rod 13 on one side of the electronic scale 3, and the upper end of the support rod 13 is provided with a support ring 14 for the enameled wire to pass through.
  • the rotor winding device of the motor with the remaining line reminding device provided by the embodiment of the present invention, before the enameled wire in the wire reel 9 is used up, the electronic counter 3 detects that the weight of the reel 9 is less than the set value, and can pass The horn 7 and the LED indicator 8 prompt the operator to replace the reel 9 in time to avoid excessive equipment downtime and to improve production efficiency.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种具有余线提醒装置的电机转子绕线设备，包括机架（1）和设置于机架（1）上的绕线部件（2），绕线部件（2）的一侧设置有用于将漆包线输送于绕线部件（2）的送线部件，机架（1）上还设置有余线提醒装置，余线提醒装置包括用于承托线盘（9）的电子计重器（3）和电连接于电子计重器（3）的警示部件，警示部件包括喇叭（7）和LED指示灯（8），电子计重器（3）上设置有穿设于线盘（9）中心孔的定位轴（4），机架（1）上设置立杆（5），立杆（5）的上端设置有触控显示屏（6）；线盘（9）中的漆包线用尽前，可以通过余线提醒装置提示操作人员及时更换，避免停机时间过长，利于提高生产效率。

Description

一种具有余线提醒装置的电机转子绕线设备 技术领域
本发明属于电机生产设备技术领域，尤其涉及一种具有余线提醒装置的电机转子绕线设备。
 背景技术
目前的电子转子绕线机，其通过绕线部件直接将漆包线绕于转子上，在实际生产中，常因线盘中的漆包线用尽不能及时更换而影响生产效率。
 技术问题
本发明的目的在于克服上述现有技术的不足，提供了一种具有余线提醒装置的电机转子绕线设备，线盘中的漆包线用尽前，可以通过余线提醒装置提示操作人员及时更换，避免停机时间过长，利于提高生产效率。
 技术解决方案
本发明是这样实现的：一种具有余线提醒装置的电机转子绕线设备，包括机架和设置于所述机架上的绕线部件，所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件，所述机架上还设置有余线提醒装置，所述余线提醒装置包括用于承托线盘的电子计重器和电连接于所述电子计重器的警示部件，所述警示部件包括喇叭和LED指示灯，所述电子计重器上设置有穿设于线盘中心孔的定位轴，所述机架上设置立杆，所述立杆的上端设置有触控显示屏。
具体地，所述电子计重器的前侧设置有电子显示屏。
具体地，所述送线部件包括驱动电机、对合的上滚轮和下滚轮，所述驱动电机通过皮带连接于所述上滚轮和下滚轮。
具体地，所述电子计重器电连接于所述驱动电机。
具体地，所述机架上设置有支撑杆，所述支撑杆位于所述电子计重器的一侧，所述支撑杆的上端设置有用于供漆包线穿过的支撑环。
有益效果
本发明所提供的一种具有余线提醒装置的电机转子绕线设备，其线盘中的漆包线用尽前，电子计重器检测到线盘的重量小于设定值，可以通过喇叭和LED指示灯提示操作人员及时更换线盘，避免设备停机时间过长，利于提高生产效率。
 附图说明
图1是本发明实施例提供的一种具有余线提醒装置的电机转子绕线设备的平面示意图。
 本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图1所示，本发明实施例提供的一种具有余线提醒装置的电机转子绕线设备，包括机架1和设置于所述机架1上的绕线部件2，所述绕线部件2的一侧设置有用于将漆包线输送于所述绕线部件2的送线部件，所述机架1上还设置有余线提醒装置，所述余线提醒装置包括用于承托线盘的电子计重器3和电连接于所述电子计重器3的警示部件，电子计重器3可对其上的线盘9的重量进行实时检测。所述警示部件包括喇叭7和LED指示灯8，所述电子计重器3上设置有穿设于线盘9中心孔的定位轴4，所述机架1上设置立杆5，所述立杆5的上端设置有触控显示屏6，触控显示屏6下方可以设置有按键。其线盘9中的漆包线用尽前，电子计重器3检测到线盘9的重量小于设定值，可以通过喇叭7和LED指示灯8装置提示操作人员及时更换线盘9，避免设备停机时间过长，利于提高生产效率。
具体地，所述电子计重器3的前侧设置有电子显示屏，以便于巡检人员知晓漆包线大致余量。
具体地，所述送线部件包括驱动电机、对合的上滚轮11和下滚轮12，所述驱动电机通过皮带连接于所述上滚轮11和下滚轮12。上滚轮11和下滚轮12外侧可以套有橡胶套。
具体地，所述电子计重器3电连接于所述驱动电机，当电子计重器3检测到线盘9的重量小于下限值，驱动电机将断电。
具体地，所述机架1上设置有支撑杆13，所述支撑杆13位于所述电子计重器3的一侧，所述支撑杆13的上端设置有用于供漆包线穿过的支撑环14，以使出线顺畅且不影响电子计重器3的精度。
本发明实施例所提供的一种具有余线提醒装置的电机转子绕线设备，线盘9中的漆包线用尽前，电子计重器3检测到线盘9的重量小于设定值，可以通过喇叭7和LED指示灯8提示操作人员及时更换线盘9，避免设备停机时间过长，利于提高生产效率。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等，均应包含在本发明的保护范围之内。

Claims (5)

  1. 一种具有余线提醒装置的电机转子绕线设备，包括机架和设置于所述机架上的绕线部件，所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件，其特征在于，所述机架上还设置有余线提醒装置，所述余线提醒装置包括用于承托线盘的电子计重器和电连接于所述电子计重器的警示部件，所述警示部件包括喇叭和LED指示灯，所述电子计重器上设置有穿设于线盘中心孔的定位轴，所述机架上设置立杆，所述立杆的上端设置有触控显示屏。
  2. 如权利要求1所述的一种具有余线提醒装置的电机转子绕线设备，其特征在于，所述电子计重器的前侧设置有电子显示屏。
  3. 如权利要求1所述的一种具有余线提醒装置的电机转子绕线设备，其特征在于，所述送线部件包括驱动电机、对合的上滚轮和下滚轮，所述驱动电机通过皮带连接于所述上滚轮和下滚轮。
  4. 如权利要求3所述的一种具有余线提醒装置的电机转子绕线设备，其特征在于，所述电子计重器电连接于所述驱动电机。
  5. 如权利要求2所述的一种具有余线提醒装置的电机转子绕线设备，其特征在于，所述机架上设置有支撑杆，所述支撑杆位于所述电子计重器的一侧，所述支撑杆的上端设置有用于供漆包线穿过的支撑环。
PCT/CN2017/083138 2017-05-05 2017-05-05 一种具有余线提醒装置的电机转子绕线设备 WO2018201421A1 (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2610804A (en) * 1949-10-21 1952-09-16 Thomas H Boyle Armature winder
CN103929019A (zh) * 2013-01-15 2014-07-16 赵华勇 一种自动绑线圈装置和装有该装置的定子线圈绕线机
CN104071454A (zh) * 2014-06-23 2014-10-01 江苏爱思协尔电气设备有限公司 绕线机废线盒的新型自动报警装置
CN204992974U (zh) * 2015-07-07 2016-01-20 浙江欧美特电机有限公司 一种绕线机
CN105890726A (zh) * 2016-05-24 2016-08-24 广东溢达纺织有限公司 纱线在线称重取样装置和方法
CN107040102A (zh) * 2017-05-05 2017-08-11 深圳市立昌机电设备有限公司 一种具有余线提醒装置的电机转子绕线设备

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2610804A (en) * 1949-10-21 1952-09-16 Thomas H Boyle Armature winder
CN103929019A (zh) * 2013-01-15 2014-07-16 赵华勇 一种自动绑线圈装置和装有该装置的定子线圈绕线机
CN104071454A (zh) * 2014-06-23 2014-10-01 江苏爱思协尔电气设备有限公司 绕线机废线盒的新型自动报警装置
CN204992974U (zh) * 2015-07-07 2016-01-20 浙江欧美特电机有限公司 一种绕线机
CN105890726A (zh) * 2016-05-24 2016-08-24 广东溢达纺织有限公司 纱线在线称重取样装置和方法
CN107040102A (zh) * 2017-05-05 2017-08-11 深圳市立昌机电设备有限公司 一种具有余线提醒装置的电机转子绕线设备

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