WO2018199447A1 - Briquette composition and briquette comprising same - Google Patents

Briquette composition and briquette comprising same Download PDF

Info

Publication number
WO2018199447A1
WO2018199447A1 PCT/KR2018/001802 KR2018001802W WO2018199447A1 WO 2018199447 A1 WO2018199447 A1 WO 2018199447A1 KR 2018001802 W KR2018001802 W KR 2018001802W WO 2018199447 A1 WO2018199447 A1 WO 2018199447A1
Authority
WO
WIPO (PCT)
Prior art keywords
coal
cellulose
briquettes
calorific value
coal briquettes
Prior art date
Application number
PCT/KR2018/001802
Other languages
French (fr)
Korean (ko)
Inventor
김두호
최낙운
권봉진
김태헌
Original Assignee
롯데정밀화학 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 롯데정밀화학 주식회사 filed Critical 롯데정밀화학 주식회사
Priority to CN201880025869.8A priority Critical patent/CN110536955A/en
Publication of WO2018199447A1 publication Critical patent/WO2018199447A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/22Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency

Definitions

  • the present invention relates to a coal briquette composition and coal briquettes including the same, and more particularly, hydrophobicity, calorific value and compressive strength by containing cellulose ether together with coal having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg.
  • the present invention relates to a coal briquette composition capable of producing excellent coal briquettes and a coal briquette including the same.
  • Coal is generally divided into peat, brown coal, lignite, sub-bituminous coal, bituminous coal and anthracite grades.
  • Heavy or high voluminous bituminous coal, and anthracite is divided into semi-anthracite, anthracite, meta-anthracite and graphite anthracite.
  • low rank coal refers to brown coal, lignite and sub-bituminous coal, and bituminous coal and anthracite coal are classified as high rank coal (HRC).
  • LRC low rank coal
  • low-grade coal has a low calorific value, so many limitations are imposed on the use of thermal power generation. Therefore, a high-calorification technology is needed to enable low-grade coal to generate calorific value of bituminous coal.
  • low-grade coal has a high moisture content, so the weight and volume is not easy to transport.
  • lower coal such as lignite has a lot of pores and contains a large amount of volatile matter, the possibility of spontaneous ignition due to the temperature rise due to the accumulation of heat of adsorption due to the adsorption and desorption of water and the presence of oxygen functional groups occupying a considerable amount of volatile matter, Use has been limited.
  • Patent Document 1 Korean Patent Publication No. 10-1209465
  • Patent Document 1 has a high calorific value of palm residue oil coated on the surface of the coal to increase the average calorific value of the coal, the possibility of moisture adsorption on the coal. And a method of reforming low-grade coal to reduce the possibility of spontaneous combustion.
  • the method for reforming coal using palm residue oil includes the steps of (a) pulverizing coal; (b) homogeneously mixing Palm residue with the pulverized coal; (c) a drying-stabilizing step in which the palm residue oil mixed with coal is melted and coated on the surface of coal and at the same time moisture in the coal is dried; (d) cooling the coal that has undergone the drying-stabilizing step; And (e) shaping coal that has undergone the cooling step, the process being quite complicated.
  • Patent Document 1 describes that the water remaining in the coal and the palm residue oil in the step (e) serves as a binder of the molding, the coal briquettes thus produced has a problem that the compressive strength is significantly reduced. Therefore, when the coal briquettes manufactured according to Patent Document 1 are stacked in containers having a specific shape such as storage tanks and melting furnaces, the coal briquettes are likely to be broken by their own load or to be broken during transportation, which may cause dust generation. have.
  • Patent Document 2 Korean Patent Publication No. 10-1634069 proposed a method of manufacturing coal briquettes by mixing coal pulverized coal and a binder and then forming the coal briquettes. .
  • patent document 2 used molasses and caramel suitably as said binder.
  • coal briquettes produced according to Patent Document 2 had a low hydrophobicity and a high water content when contacted with moisture.
  • the coal method having a low calorific value for example, a calorific value of 5,000 kcal / kg or less, is used as a raw material to provide coal briquettes having excellent hydrophobicity and exothermicity but excellent compressive strength.
  • Coal coal having a low calorific value of 5,000 kcal / kg or less is used as a raw material, but has excellent hydrophobicity, and shows a high calorific value of 6,000 kcal / kg or more even after contact with moisture, and at the same time, coal briquettes capable of manufacturing coal briquettes having excellent compressive strength are produced. There is a need for research on providing a composition.
  • Patent Document 1 KR101209465 B
  • the present invention is to provide a coal briquette composition which can provide coal briquettes having excellent hydrophobicity, calorific value and compressive strength by including cellulose ether with coal having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg.
  • the present invention is to provide a coal briquettes comprising the coal briquette composition.
  • the present invention is a coal 5 ⁇ 70% moisture content of 1,000 ⁇ 5,000kcal / kg calorie; It provides a coal briquette composition comprising a; and cellulose ether.
  • the calorific value of the coal briquettes prepared from the coal briquette composition may be 1.2 to 9 times that of the coal, and the moisture resorption rate calculated according to the following equation of the coal briquettes prepared from the coal briquette composition may be greater than 0% and 5% or less.
  • a 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation
  • a 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
  • the coal may be pulverized coal having a particle size of more than 0 mm and 4 mm or less.
  • the viscosity of the cellulose ether may be 100 ⁇ 100,000cps when measured at 20 °C and 20rpm conditions using a Brookfield (LV) viscometer based on an aqueous solution of 2.0% by weight concentration.
  • the cellulose ether is selected from the group consisting of alkyl cellulose, hydroxyalkyl cellulose, hydroxyalkyl alkyl cellulose and alkyl alkyl hydroxylalkyl cellulose. It may include more than one kind, for example methyl cellulose (MC), hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC), hydroxyethyl methyl cellulose (hydroxyethyl methyl cellulose; HEMC), hydroxypropyl methyl cellulose (HPMC), ethyl hydroxyethyl cellulose (EHEC) and methylethyl hydroxyethyl cellulose (MEHEC). It may include.
  • MC methyl cellulose
  • HEC hydroxyethyl cellulose
  • HPC hydroxypropyl cellulose
  • HPMC hydroxyethyl cellulose
  • EHEC ethyl hydroxyethyl cellulose
  • MEHEC methylethyl hydroxyethyl cellulose
  • the content of the cellulose ether may be 0.1 to 10.0 parts by weight based on 100 parts by weight of the coal.
  • the coal briquette composition according to the present invention may further include water.
  • the present invention provides a coal briquette comprising the coal briquette composition
  • the coal briquettes may have a water content of 0 to 20%, a calorific value of 6,000 ⁇ 9,000 kcal / kg.
  • the coal briquette composition according to the present invention uses coal having a high moisture content of up to 70% and a low calorific value of 5,000 kcal / kg or less as a raw material, and includes cellulose ether as a binder to prepare coal briquettes having excellent hydrophobicity, calorific value and compressive strength. can do.
  • the coal briquettes provided according to the present invention may be excellent in hydrophobicity, and thus the possibility of re-adsorption and spontaneous ignition in transport and storage processes may be suppressed.
  • the coal briquettes provided according to the present invention exhibit a high calorific value and thus may be preferably used for thermal power generation, and have excellent compressive strength, thereby not causing problems of breakage and dust generation.
  • coal briquettes having a high calorific value of 6,000 kcal / kg or more, which is high-grade coal, by using low-cost, low-grade raw coal showing high moisture and low calorific value, thereby securing price competitiveness.
  • Figure 1 shows a photograph after immersing the coal briquettes prepared according to Examples 1 to 3 in a beaker filled with water for 1 hour.
  • Figure 2 shows a photograph of the coal briquettes prepared according to Comparative Examples 1 to 4 after being immersed in a beaker filled with water for 1 hour.
  • the present invention is a coal of 5 to 70% water content and 1,000 to 5,000 kcal / kg calorific value; It relates to a coal briquette composition comprising a cellulose ether; and a coal briquette comprising the same.
  • coal having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg which is used as a main raw material of the coal briquette composition according to the present invention, it shows a high calorific value of 6,000 kcal / kg or more to be used as coal briquettes for thermal power generation.
  • High calorific value is essential and high quality such as prevention of moisture resorption, spontaneous ignition and dust generation is required.
  • the present inventors can provide coal briquettes having excellent hydrophobicity and compressive strength while showing high calorific value using coal in the above conditions without using a separate coal raw material drying process by using cellulose ether as a binder. It was confirmed that the present invention was completed.
  • the coal used in the present invention has a water content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg.
  • the calorific value of the coal briquettes prepared from the coal briquette composition may be 1.2 to 9 times that of the coal.
  • the coal briquettes having high calorific value at the level of high-grade coal can be manufactured using low-cost low-grade raw coal having a low calorific value, and thus, it is preferable to secure price competitiveness. .
  • the moisture resorption rate calculated according to the following formula of the coal briquettes prepared from the coal briquette composition may be greater than 0% to 5% or less.
  • a 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation
  • a 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
  • the moisture resorption rate (%) is a value calculated by subtracting the water content (A 1 ) of the coal briquettes immediately after manufacture from the water content (A 2 ) of the coal briquettes taken out after immersing in water for 24 hours. It is a value that evaluates the moisture resorption rate of coal briquettes by creating an environment in contact with moisture. That is, the coal briquettes prepared according to the present invention have excellent hydrophobicity and may exhibit low water resorption rate of 5% or less even under excessive moisture contact environments such as being exposed to or exposed to heavy rains. Decreased calorific value of coal briquettes due to increased moisture content does not cause a problem.
  • coal having a small particle size and constant in order to reduce the variation of coal briquette quality, it is preferable to use coal having a small particle size and constant.
  • pulverized coal of 0 mm or more and 4 mm or less may be preferably used as the coal.
  • the cellulose ether serves as a binder for bonding the coal particles to each other.
  • the cellulose ether is derived from cellulose which is a vegetable material, and is a kind of cellulose derivative obtained by etherifying a hydroxyl group of cellulose with an etherifying agent.
  • the cellulose ether can obtain an excellent binding effect even in a smaller amount than molasses.
  • supply and price fluctuation rate is stable and storage and maintenance costs are low.
  • when the cellulose ether is used as a binder there is an advantage in that coal briquettes having excellent strength can be obtained without using a strength enhancer.
  • the cellulose ether is in the group consisting of alkyl cellulose, hydroxyalkyl cellulose, hydroxyalkyl alkyl cellulose and alkyl alkyl hydroxylalkyl cellulose. It may include one or more selected, for example methyl cellulose (MC), hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC), hydroxyethyl methyl cellulose (hydroxyethyl methyl cellulose HEMC), hydroxypropyl methyl cellulose (HPMC), at least one selected from the group consisting of ethyl hydroxyethyl cellulose (EHEC) and methylethyl hydroxyethyl cellulose (MEHEC) This can be used.
  • MC methyl cellulose
  • HEC hydroxyethyl cellulose
  • HPC hydroxypropyl cellulose
  • HPMC hydroxypropyl methyl cellulose
  • EHEC ethyl hydroxyethyl cellulose
  • MEHEC methylethy
  • any one selected from HEMC and HPMC or a mixture thereof may be used as the cellulose ether.
  • the HEMC may have a methyl group substitution rate (DS) of 18 to 32 wt% and a hydroxyethyl group substitution rate (MS) of 2 to 14 wt%
  • the HPMC may have a methyl group substitution rate (DS) of 18 to 32 wt% and hydroxy.
  • Propyl group substitution rate (MS) may be 2 to 14wt%.
  • the coal briquette composition according to the present invention uses a cellulose ether having the methyl group, hydroxyethyl group or hydroxypropyl group substitution rate in the above range as a binder, a hydrophobic gel structure is formed and the adhesion between coal particles is enhanced to form a film. It is preferable because it can form and finally obtain coal briquettes having excellent hydrophobicity.
  • substitution rate refers to the ratio of the sum of the atomic weights of the elements constituting each substituent (R) of the sum of the atomic weights of the elements constituting the repeating unit of the substituted cellulose as shown in the following formula (1).
  • R is independently of each other -H, CH 3 , -CH 2 CH 2 OH or -CH 2 CHOHCH 3 , and n is an integer of 1 or more.
  • the viscosity of the cellulose ether may be 100 ⁇ 100,000cps when measured at 20 °C and 20rpm conditions using a Brookfield (LV) viscometer based on an aqueous solution of 2.0% by weight concentration.
  • LV Brookfield
  • the cellulose ether is preferred because it can impart a sufficient bonding force between the coal particles particles, it can further exhibit excellent process efficiency.
  • the viscosity of the cellulose ether is 5,000 to 70,000 cps
  • the coal briquettes having excellent hydrophobicity, compressive strength and calorific value can be provided, and more preferably, the viscosity of the cellulose ether may be 10,000 to 60,000 cps.
  • the content of the cellulose ether may be 0.1 to 10.0 parts by weight based on 100 parts by weight of the coal.
  • the content of the cellulose ether is included in the above range, it is possible to high-calorie coal having a low calorific value of the lower coal level to a higher coal level by a simple method.
  • the cellulose ether may express adhesion through dissolution. Specifically, the cellulose ether is dissolved in a polar solvent represented by water. Cellulose ether, a polymer having a long chain form, is dissolved in water, a polar solvent, to form hydrogen bonds, and viscosity is expressed through a process of unfolding the polymer chains. In addition, after the process of evaporation of water to develop the adhesive force.
  • a polar solvent represented by water.
  • the coal briquette composition according to the present invention may further include water, and distilled water may be preferably used as the water.
  • the water may be included within 50.0 parts by weight based on 100 parts by weight of the coal. When the content of the water is within the above range, it is easy to handle and can obtain a coal briquette composition having a uniform composition.
  • coal briquettes composition according to the present invention may further include an additional binder at 10,000 parts by weight or less based on 100 parts by weight of cellulose ether.
  • the additional binder may be molasses, starch, gelatinized starch, modified starch, polyethylene glycol (PEG), polyvinyl alcohol (PVA), polyacrylamide (PAM), sucrose, liquid glucose, acacia gum, tragacanth gum ), Gelatin, alginic acid, polymethylmethacrylate, polyvinylpyrrolidone (PVP), sodium polyacrylate, polyvinylmethylether (PLM), alginic acid, asphalt, bitumen, casein, epoxy resin, PITCH, polyamide, polyurethane, polyvinyl acetal, and the like may be used alone or in combination of two or more thereof.
  • the present invention provides a coal briquettes comprising the coal briquette composition.
  • the coal briquettes may have a water content of 0 to 20% and a calorific value of 6,000 to 9,000 kcal / kg.
  • the coal briquettes provided according to the present invention have not only a low water content thereof but also a very high hydrophobicity, so that the moisture resorption rate does not exceed 5%. That is, according to the present invention, even when exposed to moisture in the transport and storage process, the water content is hardly increased, thereby providing coal briquettes having a high calorific value.
  • the calorific value of the coal briquettes is high enough to be used for thermal power generation at the same level as the calorific value generated by high-grade coal such as bituminous coal and anthracite coal.
  • the coal briquettes provided according to the present invention have excellent compressive strength, the coal briquettes are hardly damaged by their own load in the process of being stacked or transported inside a container having a specific shape such as a storage tank and a melting furnace. Therefore, dust generation due to coal briquettes is suppressed, and as a result, environmental pollution due to dust generation can be prevented.
  • Such a method for producing coal briquettes according to the present invention comprises the steps of: (1) preparing a mixture containing coal, cellulose ether and water having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg; And (2) forming the mixture to produce coal briquettes.
  • the wet mixture may be prepared by adding water to the dry mixture.
  • the cellulose ether solution may be added to the coal to prepare a wet mixture.
  • the cellulose ether solution may be a solution containing a cellulose ether and a solvent, the solvent may be water.
  • the coal may be used without limitation as long as it has a water content and a calorific value in the above range, and for example, lower coal of lignite or sub-bituminous coal may be preferably used.
  • lower coal lignite or sub-bituminous coal
  • high strength coal briquettes having a high calorific value can be provided by a simple mixing and molding process.
  • the coal may be pulverized coal having a particle size of more than 0 mm and 4 mm or less, in which case, the bulk coal may be pulverized according to a known conventional method or purchased by pulverizing pulverized coal.
  • the method of manufacturing coal briquettes according to the present invention may further include heat treating the coal briquettes prepared according to step (2). Strength of the coal briquettes may be further increased through the heat treatment process, and the heat treatment may be performed for 1 to 5 hours at a temperature of 50 to 200 ° C.
  • the effect of increasing the compressive strength of the coal briquettes may be increased, and crack generation and volatile loss may be reduced, which is preferable.
  • cellulose ether hydroxyethyl methyl cellulose (HEMC) having a viscosity of 10,000 cps was used as the cellulose ether.
  • HEMC hydroxyethyl methyl cellulose
  • the viscosity of the cellulose ether is a value measured at 20 ° C. and 20 rpm using a Brookfield (LV) viscometer based on an aqueous solution of 2.0 wt% concentration.
  • the coal briquette composition was manufactured using a briquetting machine (Jilsan Co., Ltd., JCB250T) to produce coal briquettes having an elliptical shape of 51 mm ⁇ 38.2 mm ⁇ 24 mm thick.
  • Coal briquettes were manufactured in the same manner as in Example 1, except that the water content and calorific value of the lower coal, the type and content of the binder were adjusted as described in Table 1 below.
  • a 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation
  • a 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
  • the maximum fracture load per unit area of the coal briquettes prepared according to Examples 1 to 7 and Comparative Examples 1 to 5 was measured by using a universal testing machine (Xinjiang Precision Industries, AD-Universal Testing Machine-kN), and evaluated by compressive strength. The results are shown in Table 2 below.
  • the compressive strength is a criterion for determining the rate at which the coal briquettes are damaged by their own load in the process of being stacked or transported in a container having a specific shape such as a storage tank and a melting furnace.
  • the calorific value of coal briquettes was evaluated by KTR (Korea Testing & Research Institute), an external certification body, and the results are shown in Table 2 below. At this time, the evaluation of the calorific value was performed immediately after the "1. hydrophobicity evaluation", that is, coal briquettes taken out after being deposited for 1 hour in a beaker filled with water.
  • Example 1 No change at all 14.81 17.80 2.99 45.7 6,560
  • Example 2 1 No change at all 13.54 16.49 2.95 71.4 6,850
  • Example 3 1 No change at all 14.90 17.73 2.83 50.3 6,593
  • Example 4 1 No change at all 5.04 7.88 2.84 60.4 8,780
  • Example 5 1 No change at all 17.78 21.10 3.32 44.5 6,320
  • Example 6 1 No change at all 19.86 23.69 3.83 41.0 6,305
  • Example 7 No change at all 19.98 23.24 3.26 40.8 6,280
  • Comparative Example 1 5complete collapse 14.25 30.01 15.76 0 3,214
  • Comparative Example 2 Appearance collapse 14.93 27.52 12.59 4.6 4,560 Comparative Example 3 5complete collapse 13.97 26.52 12.55 12.5 3,875 Comparative Example 4 5complete collapse 14.26 24.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The present invention relates to a briquette composition containing: coal having a moisture content of 5-70% and a caloric value of 1,000-5,000kcal/kg; and cellulose ether, and to a briquette comprising the same. According to the present invention, a briquette having excellent hydrophobicity, caloric value, and compressive strength can be provided even though a coal raw material having a high moisture content and a low caloric value within the range limits is used.

Description

성형탄 조성물 및 이를 포함하는 성형탄Coal briquette composition and coal briquettes comprising the same
본 발명은 성형탄 조성물 및 이를 포함하는 성형탄에 관한 것으로서, 더욱 상세하게는 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄과 함께 셀룰로오스 에테르를 포함함으로써 소수성, 발열량 및 압축강도가 우수한 성형탄을 제조할 수 있는 성형탄 조성물 및 이를 포함하는 성형탄에 관한 것이다.The present invention relates to a coal briquette composition and coal briquettes including the same, and more particularly, hydrophobicity, calorific value and compressive strength by containing cellulose ether together with coal having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg. The present invention relates to a coal briquette composition capable of producing excellent coal briquettes and a coal briquette including the same.
일반적으로 석탄은 이탄(peat), 갈색탄(brown coal), 갈탄(lignite), 아역청탄(sub-bituminous coal), 역청탄(bituminous coal), 무연탄(anthracite) 등급으로 나누어지며, 역청탄은 다시 저휘발분, 중휘발분, 고휘발분 역청탄으로, 그리고 무연탄은 반무연탄, 무연탄, 메타(Meta)-무연탄과 흑연계 무연탄으로 나누어진다. 이중에서 저급 석탄(Low Rank Coal: LRC)은 갈색탄, 갈탄, 아역청탄을 말하며 역청탄, 무연탄 등은 고급 석탄(High Rank Coal: HRC)로 분류된다. Coal is generally divided into peat, brown coal, lignite, sub-bituminous coal, bituminous coal and anthracite grades. , Heavy or high voluminous bituminous coal, and anthracite is divided into semi-anthracite, anthracite, meta-anthracite and graphite anthracite. Among them, low rank coal (LRC) refers to brown coal, lignite and sub-bituminous coal, and bituminous coal and anthracite coal are classified as high rank coal (HRC).
상기 석탄을 직접 연소시켜 화력발전을 하기 위해서는 무연탄, 역청탄 등의 고급 석탄이 사용되어야 하지만, 이러한 고급 석탄은 값이 비싸고 매장량도 적다. 이에, 상대적으로 매장량이 풍부하고 가격이 저렴한 저급 석탄(LRC: Low Rank Coal)을 화력발전 산업에 적용하는 방안에 대한 연구가 진행되어 왔다.In order to directly burn the coal for thermal power generation, high-grade coal such as anthracite coal and bituminous coal should be used, but such high-grade coal is expensive and has a small reserve. Therefore, researches on applying low rank coal (LRC) to the thermal power generation industry have been conducted.
그러나, 저급석탄의 경우 발열량이 적기 때문에 화력발전에 사용하기에는 많은 제약이 따르는바, 저급석탄이 역청탄 수준의 발열량을 낼 수 있도록 해주는 고열량화 기술이 필요하다. 뿐만 아니라, 저급석탄은 수분의 함량이 높아 무게와 부피가 크므로 운반도 쉽지 않다. 그리고, 갈탄과 같은 저급 석탄은 기공이 많고 휘발분을 다량 포함하고 있으므로, 수분의 흡탈착에 의한 흡착열의 축적에 따른 온도 상승 및 휘발분 중의 상당량을 차지하고 있는 산소 기능성 그룹의 존재에 의한 자연 발화 가능성이 높아서 사용이 제한되어 왔다.However, low-grade coal has a low calorific value, so many limitations are imposed on the use of thermal power generation. Therefore, a high-calorification technology is needed to enable low-grade coal to generate calorific value of bituminous coal. In addition, low-grade coal has a high moisture content, so the weight and volume is not easy to transport. In addition, since lower coal such as lignite has a lot of pores and contains a large amount of volatile matter, the possibility of spontaneous ignition due to the temperature rise due to the accumulation of heat of adsorption due to the adsorption and desorption of water and the presence of oxygen functional groups occupying a considerable amount of volatile matter, Use has been limited.
이러한 문제를 해결하기 위하여, 특허문헌 1(대한민국 등록특허공보 제10-1209465호)은 발열량이 높은 팜 잔사유를 석탄표면에 코팅함으로써 석탄의 평균 발열량을 증가시키고, 석탄에 수분이 재흡착할 가능성과 자연발화 가능성을 줄일 수 있는 저급 석탄의 개질방법을 제시하였다. 구체적으로, 특허문헌 1에 따른 팜 잔사유를 이용한 석탄의 개질방법은 (a) 석탄을 분쇄하는 단계; (b) 상기 분쇄된 석탄에 팜 잔사유(Palm residue)를 균질하게 혼합하는 단계; (c) 상기 석탄과 혼합된 팜 잔사유가 융해하여 석탄표면에 코팅되고 동시에 석탄 내 수분이 건조되는 건조-안정화 단계; (d) 상기 건조-안정화 단계를 거친 석탄의 냉각 단계; 및 (e) 상기 냉각 단계를 거친 석탄을 성형하는 단계를 포함하는 것으로, 그 공정이 상당히 복잡하다.In order to solve such a problem, Patent Document 1 (Korean Patent Publication No. 10-1209465) has a high calorific value of palm residue oil coated on the surface of the coal to increase the average calorific value of the coal, the possibility of moisture adsorption on the coal. And a method of reforming low-grade coal to reduce the possibility of spontaneous combustion. Specifically, the method for reforming coal using palm residue oil according to Patent Document 1 includes the steps of (a) pulverizing coal; (b) homogeneously mixing Palm residue with the pulverized coal; (c) a drying-stabilizing step in which the palm residue oil mixed with coal is melted and coated on the surface of coal and at the same time moisture in the coal is dried; (d) cooling the coal that has undergone the drying-stabilizing step; And (e) shaping coal that has undergone the cooling step, the process being quite complicated.
또한, 상기 특허문헌 1은 상기 (e) 단계에서 석탄에 남아있는 수분과 팜 잔사유가 성형의 바인더 역할을 한다고 기재하고 있는데, 이렇게 제조된 성형탄은 압축강도가 현저히 떨어지는 문제가 있다. 따라서, 특허문헌 1에 따라 제조된 성형탄은 저장 탱크 및 용융로와 같은 특정 형태를 갖는 용기 내부에 적층될 경우 자체 하중에 의해 파손되거나 이송과정에서 부서질 우려가 높고, 이는 분진발생의 원인이 될 수 있다. In addition, Patent Document 1 describes that the water remaining in the coal and the palm residue oil in the step (e) serves as a binder of the molding, the coal briquettes thus produced has a problem that the compressive strength is significantly reduced. Therefore, when the coal briquettes manufactured according to Patent Document 1 are stacked in containers having a specific shape such as storage tanks and melting furnaces, the coal briquettes are likely to be broken by their own load or to be broken during transportation, which may cause dust generation. have.
이에, 성형탄의 강도를 향상시키기 위한 방안으로, 특허문헌 2(대한민국 등록특허공보 제10-1634069호)에서는 석탄을 파쇄한 미분탄과 바인더를 혼합한 후 성형 과정을 거쳐 성형탄을 제조하는 방안을 제시하였다. 이때, 특허문헌 2는 상기 바인더로서 당밀과 카라멜을 적절히 혼합하여 사용하였다. Therefore, as a method for improving the strength of coal briquettes, Patent Document 2 (Korean Patent Publication No. 10-1634069) proposed a method of manufacturing coal briquettes by mixing coal pulverized coal and a binder and then forming the coal briquettes. . At this time, patent document 2 used molasses and caramel suitably as said binder.
그러나, 당밀은 작황으로 인한 수급, 품질 불안정 및 악취 등 여러 가지 문제를 가지고 있다. 그리고, 특허문헌 2에 따라 제조된 성형탄은 소수성이 떨어져 수분과 접촉시 함수율이 높아졌으며, 수분과 접촉된 성형탄은 발열량이 현저히 떨어졌다. However, molasses has various problems such as supply and demand, quality instability and odor due to crops. In addition, the coal briquettes produced according to Patent Document 2 had a low hydrophobicity and a high water content when contacted with moisture.
즉, 선행문헌들에 제시된 방법만으로는 낮은 발열량, 예컨대 5,000kcal/kg 이하의 발열량을 갖는 석탄을 원료로 사용하여 소수성 및 발열성이 우수하면서도 압축강도가 우수한 성형탄을 제공하지 못한다는 문제가 있다. That is, there is a problem in that the coal method having a low calorific value, for example, a calorific value of 5,000 kcal / kg or less, is used as a raw material to provide coal briquettes having excellent hydrophobicity and exothermicity but excellent compressive strength.
이에, 5,000kcal/kg 이하의 낮은 발열량을 갖는 석탄을 원료로 사용하되, 소수성이 우수하여 수분과 접촉 후에도 6,000kcal/kg 이상의 높은 발열량을 나타내며, 동시에 우수한 압축강도를 나타내는 성형탄을 제조할 수 있는 성형탄 조성물을 제공하는 방안에 대한 연구가 필요한 실정이다.Coal coal having a low calorific value of 5,000 kcal / kg or less is used as a raw material, but has excellent hydrophobicity, and shows a high calorific value of 6,000 kcal / kg or more even after contact with moisture, and at the same time, coal briquettes capable of manufacturing coal briquettes having excellent compressive strength are produced. There is a need for research on providing a composition.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) KR101209465 B (Patent Document 1) KR101209465 B
(특허문헌 2) KR101634069 B(Patent Document 2) KR101634069 B
본 발명은 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄과 함께 셀룰로오스 에테르를 포함함으로써 소수성, 발열량 및 압축강도가 우수한 성형탄을 제공할 수 있는 성형탄 조성물을 제공하고자 한다.The present invention is to provide a coal briquette composition which can provide coal briquettes having excellent hydrophobicity, calorific value and compressive strength by including cellulose ether with coal having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg.
또한, 본 발명은 상기 성형탄 조성물을 포함하는 성형탄을 제공하고자 한다.In addition, the present invention is to provide a coal briquettes comprising the coal briquette composition.
상기와 같은 과제를 해결하기 위하여, 본 발명은 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄; 및 셀룰로오스 에테르;를 포함하는 성형탄 조성물을 제공한다.In order to solve the above problems, the present invention is a coal 5 ~ 70% moisture content of 1,000 ~ 5,000kcal / kg calorie; It provides a coal briquette composition comprising a; and cellulose ether.
상기 성형탄 조성물로부터 제조된 성형탄의 발열량은 상기 석탄의 1.2 ~ 9배일 수 있고, 상기 성형탄 조성물로부터 제조된 성형탄의 하기의 식에 따라 계산되는 수분재흡착율은 0% 초과 ~ 5% 이하 일 수 있다.The calorific value of the coal briquettes prepared from the coal briquette composition may be 1.2 to 9 times that of the coal, and the moisture resorption rate calculated according to the following equation of the coal briquettes prepared from the coal briquette composition may be greater than 0% and 5% or less.
수분재흡착율(%) = A2 - A1 % Moisture resorption rate = A 2 -A 1
상기 식에서, A1(%)은 제조 직후 성형탄의 수분함량(%)을 나타내고, A2(%)는 24시간동안 물에 침적 후 꺼내진 성형탄의 수분함량(%)을 나타내며, 상기 수분함량은 적외선수분측정기(KETT사, FD-720)를 이용하여 20분간 150℃ 상태에서 측정한 값이다.In the above formula, A 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation, and A 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
상기 석탄은 입도가 0mm초과 4mm이하의 미분탄일 수 있다.The coal may be pulverized coal having a particle size of more than 0 mm and 4 mm or less.
상기 셀룰로오스 에테르의 점도(Brookfield Viscometer)는 2.0중량% 농도의 수용액을 기준으로 브룩필드(Brookfield, LV) 점도계를 이용하여 20℃ 및 20rpm의 조건에서 측정할 때 100 ~ 100,000cps일 수 있다.The viscosity of the cellulose ether (Brookfield Viscometer) may be 100 ~ 100,000cps when measured at 20 ℃ and 20rpm conditions using a Brookfield (LV) viscometer based on an aqueous solution of 2.0% by weight concentration.
그리고, 상기 셀룰로오스 에테르는 알킬 셀룰로오스(alkyl cellulose), 히드록시알킬 셀룰로오스(hydroxyalkyl cellulose), 히드록시알킬 알킬 셀룰로오스(hydroxyalkyl alkyl cellulose) 및 알킬알킬 히드록시알킬 셀룰로오스(alkyl alkyl hydroxylalkyl cellulose)로 이루어진 군에서 선택된 일종 이상을 포함할 수 있고, 예컨대 메틸셀룰로오스(methyl cellulose; MC), 히드록시에틸 셀룰로오스(hydroxyethyl cellulose; HEC), 히드록시프로필 셀룰로오스(hydroxypropyl cellulose; HPC), 히드록시에틸 메틸 셀룰로오스(hydroxyethyl methyl cellulose; HEMC), 히드록시프로필 메틸 셀룰로오스(hydroxypropyl methyl cellulose; HPMC), 에틸 히드록시에틸 셀룰로오스(ethyl hydroxyethyl cellulose; EHEC) 및 메틸에틸 히드록시에틸 셀룰로오스(methylethyl hydroxyethyl cellulose; MEHEC)로 이루어진 군에서 선택된 일종 이상을 포함할 수 있다.The cellulose ether is selected from the group consisting of alkyl cellulose, hydroxyalkyl cellulose, hydroxyalkyl alkyl cellulose and alkyl alkyl hydroxylalkyl cellulose. It may include more than one kind, for example methyl cellulose (MC), hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC), hydroxyethyl methyl cellulose (hydroxyethyl methyl cellulose; HEMC), hydroxypropyl methyl cellulose (HPMC), ethyl hydroxyethyl cellulose (EHEC) and methylethyl hydroxyethyl cellulose (MEHEC). It may include.
상기 셀룰로오스 에테르의 함량은 상기 석탄 100중량부를 기준으로 0.1 ~ 10.0중량부일 수 있다.The content of the cellulose ether may be 0.1 to 10.0 parts by weight based on 100 parts by weight of the coal.
본 발명에 따른 성형탄 조성물은 물을 더 포함할 수 있다.The coal briquette composition according to the present invention may further include water.
한편, 본 발명은 상기 성형탄 조성물을 포함하는 성형탄을 제공하며, 상기 성형탄은 수분함량이 0 ~ 20%이고, 발열량이 6,000 ~ 9,000kcal/kg일 수 있다.On the other hand, the present invention provides a coal briquette comprising the coal briquette composition, the coal briquettes may have a water content of 0 to 20%, a calorific value of 6,000 ~ 9,000 kcal / kg.
본 발명에 따른 성형탄 조성물은 수분함량이 최대 70%까지 높고, 발열량이 5,000kcal/kg 이하로 낮은 석탄을 원료로 사용하되, 바인더로서 셀룰로오스 에테르를 포함함으로써 소수성, 발열량 및 압축강도가 우수한 성형탄을 제조할 수 있다. The coal briquette composition according to the present invention uses coal having a high moisture content of up to 70% and a low calorific value of 5,000 kcal / kg or less as a raw material, and includes cellulose ether as a binder to prepare coal briquettes having excellent hydrophobicity, calorific value and compressive strength. can do.
구체적으로, 본 발명에 따라 제공되는 성형탄은 소수성이 우수하여 이송 및 보관 과정 등에서의 수분 재흡착 및 자연발화 가능성이 억제될 수 있다. 그리고, 본 발명에 따라 제공되는 성형탄은 높은 발열량을 나타내므로 화력발전에 바람직하게 사용될 수 있고, 압축강도가 우수하여 파손 및 분진발생의 문제를 야기하지 않는다.Specifically, the coal briquettes provided according to the present invention may be excellent in hydrophobicity, and thus the possibility of re-adsorption and spontaneous ignition in transport and storage processes may be suppressed. In addition, the coal briquettes provided according to the present invention exhibit a high calorific value and thus may be preferably used for thermal power generation, and have excellent compressive strength, thereby not causing problems of breakage and dust generation.
특히, 본 발명에 따르면, 고수분 및 저발열량을 나타내는 저가의 저급 원료 석탄을 사용하여 고급석탄 수준인 6,000kcal/kg이상의 높은 발열량을 나타내는 성형탄을 제공할 수 있어 가격경쟁력을 확보할 수 있다.Particularly, according to the present invention, it is possible to provide coal briquettes having a high calorific value of 6,000 kcal / kg or more, which is high-grade coal, by using low-cost, low-grade raw coal showing high moisture and low calorific value, thereby securing price competitiveness.
도 1은 실시예 1 내지 3에 따라 제조된 성형탄을 물이 채워진 비이커에 1시간 동안 침적한 후의 사진을 도시한 것이다.Figure 1 shows a photograph after immersing the coal briquettes prepared according to Examples 1 to 3 in a beaker filled with water for 1 hour.
도 2는 비교예 1 내지 4에 따라 제조된 성형탄을 물이 채워진 비이커에 1시간 동안 침적한 후의 사진을 도시한 것이다.Figure 2 shows a photograph of the coal briquettes prepared according to Comparative Examples 1 to 4 after being immersed in a beaker filled with water for 1 hour.
본 발명은 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄; 및 셀룰로오스 에테르;를 포함하는 성형탄 조성물 및 이를 포함하는 성형탄에 관한 것이다.The present invention is a coal of 5 to 70% water content and 1,000 to 5,000 kcal / kg calorific value; It relates to a coal briquette composition comprising a cellulose ether; and a coal briquette comprising the same.
본 발명에 따른 성형탄 조성물의 주 원료로 사용되는 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄의 경우, 화력발전용 성형탄으로 활용되기 위해서는 6,000kcal/kg 이상의 높은 발열량을 나타내도록 하는 고열량화가 필수적이고, 수분재흡착 방지, 자연발화 억제, 분진발생 억제 등 고품질화가 필요하였다. 이러한 필요에 따라 예의 연구를 거듭한 결과, 본 발명자들은 바인더로서 셀룰로오스 에테르를 사용함으로써 별도의 석탄원료 건조과정 없이도 상기 조건의 석탄을 이용하여 높은 발열량을 나타내면서도 소수성 및 압축강도가 우수한 성형탄을 제공할 수 있음을 확인하고 본 발명을 완성하였다.In the case of coal having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg, which is used as a main raw material of the coal briquette composition according to the present invention, it shows a high calorific value of 6,000 kcal / kg or more to be used as coal briquettes for thermal power generation. High calorific value is essential and high quality such as prevention of moisture resorption, spontaneous ignition and dust generation is required. As a result of intensive studies according to these needs, the present inventors can provide coal briquettes having excellent hydrophobicity and compressive strength while showing high calorific value using coal in the above conditions without using a separate coal raw material drying process by using cellulose ether as a binder. It was confirmed that the present invention was completed.
상기한 바와 같이 본 발명에서 사용되는 석탄은 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 것을 특징으로 한다. As described above, the coal used in the present invention has a water content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg.
상기 석탄의 수분함량이 70%를 초과할 경우에는 수분과다로 화력발전용 성형탄 제조를 위한 원료 석탄의 성형공정 진행이 어려워 추가적인 석탄 건조과정이 요구되므로 제조비용 상승 문제가 발생한다. 한편, 상기 70% 초과의 수분함량을 갖는 석탄을 이용하여 추가적인 건조과정 없이 성형탄을 제조할 경우에는, 최종적으로 수득되는 성형탄의 발열량이 낮아 화력발전용으로 사용할 수 없고, 소수성이 낮아 수분 재흡착 및 자연발화 가능성이 높으며, 압축강도 또한 낮게 나타나는 문제가 있다. 반면, 상기 수분함량이 5% 미만인 석탄을 원료 석탄으로 사용할 경우에는 석탄자체의 발열량이 우수하여 높은 발열량을 갖는 성형탄을 제조할 수는 있으나 석탄 자체의 단가가 매우 높고 석탄대비 성형탄의 발열량 향상효과가 미미하므로 경제성이 떨어진다. When the moisture content of the coal exceeds 70%, the excessive process of forming the raw coal for the production of coal briquettes for thermal power generation is difficult, and additional coal drying process is required, thereby increasing the manufacturing cost. On the other hand, when the coal briquettes are manufactured without additional drying using coal having a moisture content of more than 70%, the calorific value of the coal briquettes finally obtained is not low and cannot be used for thermal power generation. There is a high possibility of spontaneous combustion, and there is a problem that the compressive strength is also low. On the other hand, when coal with less than 5% of water content is used as raw coal, it is possible to manufacture coal briquettes having high calorific value due to the excellent calorific value of coal itself, but the cost of coal itself is very high and the calorific value of coal briquettes is improved. Because it is insignificant, economy is inferior.
그리고, 상기 석탄의 발열량이 1,000kcal/kg 미만일 경우에는 바인더로서 셀룰로오스 에테르를 사용하더라도 화력발전용 성형탄에 요구되는 발열량인 6,000kcal/kg에 못 미치는 성형탄이 제조되므로 산업분야에 적용할 수 없다. 반면, 발열량이 5,000kcal/kg를 초과하는 석탄의 경우는 원가가 고가이므로 경제성이 떨어진다.When the calorific value of coal is less than 1,000 kcal / kg, even if cellulose ether is used as a binder, coal briquettes less than 6,000 kcal / kg, which is required for coal briquettes for thermal power generation, are manufactured and thus cannot be applied to an industrial field. On the other hand, in the case of coal whose calorific value exceeds 5,000 kcal / kg, the cost is low and economic efficiency is low.
상기 성형탄 조성물로부터 제조된 성형탄의 발열량은 상기 석탄의 1.2 ~ 9배일 수 있다. 이와 같이, 본 발명에 따라 제공되는 성형탄의 경우, 낮은 발열량을 갖는 저가의 저급 원료 석탄을 이용하여 고급석탄 수준의 높은 발열량을 나타내는 성형탄을 제조할 수 있는바, 가격경쟁력을 확보할 수 있어 바람직하다.The calorific value of the coal briquettes prepared from the coal briquette composition may be 1.2 to 9 times that of the coal. As described above, in the case of the coal briquettes provided according to the present invention, the coal briquettes having high calorific value at the level of high-grade coal can be manufactured using low-cost low-grade raw coal having a low calorific value, and thus, it is preferable to secure price competitiveness. .
그리고, 상기 성형탄 조성물로부터 제조된 성형탄의 하기의 식에 따라 계산되는 수분재흡착율은 0% 초과 ~ 5% 이하 일 수 있다.In addition, the moisture resorption rate calculated according to the following formula of the coal briquettes prepared from the coal briquette composition may be greater than 0% to 5% or less.
수분재흡착율(%) = A2 - A1 % Moisture resorption rate = A 2 -A 1
상기 식에서, A1(%)은 제조 직후 성형탄의 수분함량(%)을 나타내고, A2(%)는 24시간동안 물에 침적 후 꺼내진 성형탄의 수분함량(%)을 나타내며, 상기 수분함량은 적외선수분측정기(KETT사, FD-720)를 이용하여 20분간 150℃ 상태에서 측정한 값이다.In the above formula, A 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation, and A 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
상기 수분재흡착율(%)은 24시간 동안 물에 침적시킨 후 꺼낸 성형탄의 수분함량(A2)에서 제조 직후의 성형탄의 수분함량(A1)을 빼는 방식으로 계산한 값으로, 최대한 많은 양의 수분과 접촉할 수 있는 환경을 조성하여 성형탄의 수분재흡착율을 평가한 값이다. 즉, 본 발명에 따라 제조된 성형탄은 소수성이 우수하여 폭우에 노출되거나 침수되는 등 과다한 수분 접촉 환경하에서도 5% 이하의 낮은 수분 재흡착율을 나타낼 수 있는 바, 이송이나 보관 과정 중에 수분과 접촉시 함수율 증가에 따른 성형탄의 발열량 저하문제가 야기되지 않는다. The moisture resorption rate (%) is a value calculated by subtracting the water content (A 1 ) of the coal briquettes immediately after manufacture from the water content (A 2 ) of the coal briquettes taken out after immersing in water for 24 hours. It is a value that evaluates the moisture resorption rate of coal briquettes by creating an environment in contact with moisture. That is, the coal briquettes prepared according to the present invention have excellent hydrophobicity and may exhibit low water resorption rate of 5% or less even under excessive moisture contact environments such as being exposed to or exposed to heavy rains. Decreased calorific value of coal briquettes due to increased moisture content does not cause a problem.
또한, 성형탄 품질의 편차를 줄이기 위해 입도가 작고 일정한 석탄을 사용하는 것이 좋으며, 예컨대, 상기 석탄으로서 0mm초과 4mm이하의 미분탄이 바람직하게 사용될 수 있다.In addition, in order to reduce the variation of coal briquette quality, it is preferable to use coal having a small particle size and constant. For example, pulverized coal of 0 mm or more and 4 mm or less may be preferably used as the coal.
상기 셀룰로오스 에테르는 석탄 입자들을 서로 결합시켜주는 바인더 역할을 수행한다. 상기 셀룰로오스 에테르는 식물성 소재인 셀룰로오스로부터 유래된 것으로, 셀룰로오스의 수산기를 에테르화제를 사용하여 에테르화시킨 셀룰로오스 유도체의 일종이다. 상기 셀룰로오스 에테르는 당밀보다 적은 양으로도 우수한 바인딩 효과를 얻을 수 있다. 또한, 당밀에 비해 수급 및 가격 변동률이 안정적이며 저장 및 유지 비용이 저렴하다. 아울러, 상기 셀룰로오스 에테르를 바인더로 사용할 경우, 강도 강화제를 사용하지 않고도 우수한 강도를 갖는 성형탄을 얻을 수 있는 이점이 있다. The cellulose ether serves as a binder for bonding the coal particles to each other. The cellulose ether is derived from cellulose which is a vegetable material, and is a kind of cellulose derivative obtained by etherifying a hydroxyl group of cellulose with an etherifying agent. The cellulose ether can obtain an excellent binding effect even in a smaller amount than molasses. In addition, compared to molasses, supply and price fluctuation rate is stable and storage and maintenance costs are low. In addition, when the cellulose ether is used as a binder, there is an advantage in that coal briquettes having excellent strength can be obtained without using a strength enhancer.
구체적으로, 상기 셀룰로오스 에테르는 알킬 셀룰로오스(alkyl cellulose), 히드록시알킬 셀룰로오스(hydroxyalkyl cellulose), 히드록시알킬 알킬 셀룰로오스(hydroxyalkyl alkyl cellulose) 및 알킬알킬 히드록시알킬 셀룰로오스(alkyl alkyl hydroxylalkyl cellulose)로 이루어진 군에서 선택된 일종 이상을 포함할 수 있으며, 예컨대 메틸셀룰로오스(methyl cellulose; MC), 히드록시에틸 셀룰로오스(hydroxyethyl cellulose; HEC), 히드록시프로필 셀룰로오스(hydroxypropyl cellulose; HPC), 히드록시에틸 메틸 셀룰로오스(hydroxyethyl methyl cellulose; HEMC), 히드록시프로필 메틸 셀룰로오스(hydroxypropyl methyl cellulose; HPMC), 에틸 히드록시에틸 셀룰로오스(ethyl hydroxyethyl cellulose; EHEC) 및 메틸에틸 히드록시에틸 셀룰로오스(methylethyl hydroxyethyl cellulose; MEHEC)로 이루어진 군으로부터 선택된 일종 이상이 사용될 수 있다. Specifically, the cellulose ether is in the group consisting of alkyl cellulose, hydroxyalkyl cellulose, hydroxyalkyl alkyl cellulose and alkyl alkyl hydroxylalkyl cellulose. It may include one or more selected, for example methyl cellulose (MC), hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC), hydroxyethyl methyl cellulose (hydroxyethyl methyl cellulose HEMC), hydroxypropyl methyl cellulose (HPMC), at least one selected from the group consisting of ethyl hydroxyethyl cellulose (EHEC) and methylethyl hydroxyethyl cellulose (MEHEC) This can be used.
바람직하게, 상기 셀룰로오스 에테르로서는 HEMC 및 HPMC 중 선택된 어느 하나 또는 이들의 혼합물이 사용될 수 있다. 더욱 바람직하게, 상기 HEMC는 메틸기 치환율(DS)이 18 ~ 32wt%이고 히드록시에틸기 치환율(MS)이 2 ~ 14wt%일 수 있고, 상기 HPMC는 메틸기 치환율(DS)가 18 ~ 32wt%이고 히드록시프로필기 치환율(MS)이 2 ~ 14wt%일 수 있다. 이때, 상기 메틸기 치환율이 높을수록, 그리고 히드록시프로필기 또는 히드록시에틸기 치환율이 적을수록 소수성이 높아지게 된다. 본 발명에 따른 성형탄 조성물이 상기 메틸기, 히드록시에틸기 또는 히드록시프로필기 치환율이 상기 범위에 포함되는 셀룰로오스 에테르를 바인더로 사용할 경우, 하이드로포빅한 겔 구조가 형성되고 석탄 입자간의 접착력을 강화시켜 필름을 형성하여 최종적으로 우수한 소수성을 갖는 성형탄을 얻을 수 있어 바람직하다.Preferably, any one selected from HEMC and HPMC or a mixture thereof may be used as the cellulose ether. More preferably, the HEMC may have a methyl group substitution rate (DS) of 18 to 32 wt% and a hydroxyethyl group substitution rate (MS) of 2 to 14 wt%, and the HPMC may have a methyl group substitution rate (DS) of 18 to 32 wt% and hydroxy. Propyl group substitution rate (MS) may be 2 to 14wt%. At this time, the higher the methyl group substitution rate, and the smaller the hydroxypropyl group or hydroxyethyl group substitution rate, the higher the hydrophobicity. When the coal briquette composition according to the present invention uses a cellulose ether having the methyl group, hydroxyethyl group or hydroxypropyl group substitution rate in the above range as a binder, a hydrophobic gel structure is formed and the adhesion between coal particles is enhanced to form a film. It is preferable because it can form and finally obtain coal briquettes having excellent hydrophobicity.
여기서, 상기 "치환율"의 용어는 하기의 화학식 1에서와 같이 치환된 셀룰로오스의 반복 단위를 구성하는 원소들의 원자량 총합 중 각각의 치환체(R)를 구성하는 원소들의 원자량 총합의 비율을 의미한다. Here, the term "substitution rate" refers to the ratio of the sum of the atomic weights of the elements constituting each substituent (R) of the sum of the atomic weights of the elements constituting the repeating unit of the substituted cellulose as shown in the following formula (1).
화학식 1Formula 1
Figure PCTKR2018001802-appb-I000001
Figure PCTKR2018001802-appb-I000001
상기 식에서, R은 서로 독립적으로 -H, CH3, -CH2CH2OH 또는 -CH2CHOHCH3이고, n은 1 이상의 정수이다.Wherein R is independently of each other -H, CH 3 , -CH 2 CH 2 OH or -CH 2 CHOHCH 3 , and n is an integer of 1 or more.
상기 셀룰로오스 에테르의 점도(Brookfield Viscometer)는 2.0중량% 농도의 수용액을 기준으로 브룩필드(Brookfield, LV) 점도계를 이용하여 20℃ 및 20rpm의 조건에서 측정할 때 100 ~ 100,000cps일 수 있다. 상기 점도가 상기 범위 이내로 포함될 경우 셀룰로오스 에테르가 석탄입자 입자들 간에 결합력을 충분히 부여할 수 있고, 더욱이 우수한 공정효율을 나타낼 수 있어 바람직하다. 특히, 상기 셀룰로오스 에테르의 점도가 5,000 ~ 70,000cps일 경우, 소수성, 압축강도 및 발열량이 우수한 성형탄을 제공할 수 있어 더욱 바람직하며, 가장 바람직하게 상기 셀룰로오스 에테르의 점도는 10,000 ~ 60,000cps 일 수 있다.The viscosity of the cellulose ether (Brookfield Viscometer) may be 100 ~ 100,000cps when measured at 20 ℃ and 20rpm conditions using a Brookfield (LV) viscometer based on an aqueous solution of 2.0% by weight concentration. When the viscosity is included within the above range, the cellulose ether is preferred because it can impart a sufficient bonding force between the coal particles particles, it can further exhibit excellent process efficiency. Particularly, when the viscosity of the cellulose ether is 5,000 to 70,000 cps, the coal briquettes having excellent hydrophobicity, compressive strength and calorific value can be provided, and more preferably, the viscosity of the cellulose ether may be 10,000 to 60,000 cps.
상기 셀룰로오스 에테르의 함량은 상기 석탄 100중량부를 기준으로 0.1 ~ 10.0중량부일 수 있다. 상기 셀룰로오스 에테르의 함량이 상기 범위 이내에 포함될 경우, 간단한 방법으로 저급 석탄 수준의 낮은 발열량을 갖는 석탄을 고급 석탄 수준으로 고열량화할 수 있다.The content of the cellulose ether may be 0.1 to 10.0 parts by weight based on 100 parts by weight of the coal. When the content of the cellulose ether is included in the above range, it is possible to high-calorie coal having a low calorific value of the lower coal level to a higher coal level by a simple method.
상기 셀룰로오스 에테르는 용해를 통해 접착력을 발현할 수 있다. 구체적으로, 셀룰로오스 에테르는 물로 대표되는 극성 용매에 용해된다. 긴 체인 형태를 갖는 고분자인 셀룰로오스 에테르는, 극성 용매인 물에 용해되어 수소결합을 형성하며, 뭉쳐있던 고분자 사슬이 펴지는 과정을 통해 점도가 발현된다. 또한, 이후 수분이 증발하는 과정을 거쳐 접착력을 발현하게 된다.The cellulose ether may express adhesion through dissolution. Specifically, the cellulose ether is dissolved in a polar solvent represented by water. Cellulose ether, a polymer having a long chain form, is dissolved in water, a polar solvent, to form hydrogen bonds, and viscosity is expressed through a process of unfolding the polymer chains. In addition, after the process of evaporation of water to develop the adhesive force.
이에, 본 발명에 따른 성형탄 조성물은 물을 더 포함할 수 있고, 상기 물로서는 증류수가 바람직하게 사용될 수 있다. 상기 물은 상기 석탄 100중량부에 대하여 50.0중량부 이내로 포함될 수 있다. 상기 물의 함량이 상기 범위 이내이면, 취급이 용이하고 균일한 조성을 갖는 성형탄 조성물을 얻을 수 있다.Accordingly, the coal briquette composition according to the present invention may further include water, and distilled water may be preferably used as the water. The water may be included within 50.0 parts by weight based on 100 parts by weight of the coal. When the content of the water is within the above range, it is easy to handle and can obtain a coal briquette composition having a uniform composition.
이 밖에, 본 발명에 따른 성형탄 조성물은 셀룰로오스 에테르 100 중량부에 대하여 10,000 중량부 이하로 추가 바인더를 더 포함할 수 있다.In addition, the coal briquettes composition according to the present invention may further include an additional binder at 10,000 parts by weight or less based on 100 parts by weight of cellulose ether.
상기 추가 바인더로는 당밀, 전분, 호화전분, 변성전분, 폴리에틸렌글리콜(PEG), 폴리비닐알코올(PVA), 폴리아크릴아미드(PAM), 수크로오스, 액상 글루코오스, 아카시아 검, 트래거캔스 고무(tragacanth gum), 젤라틴, 알긴산, 폴리메틸메타크릴레이트, 폴리비닐피롤리돈(PVP), 폴리아크릴산나트륨, 폴리비닐메틸에테르(PLM), 알긴산, 아스팔트, 역청(BITUMEN), 카세인(CASEIN), 에폭시 레진, 피치(PITCH), 폴리아미드, 폴리우레탄 및 폴리비닐 아세탈 등이 단독 또는 2종 이상 혼합 사용될 수 있다.The additional binder may be molasses, starch, gelatinized starch, modified starch, polyethylene glycol (PEG), polyvinyl alcohol (PVA), polyacrylamide (PAM), sucrose, liquid glucose, acacia gum, tragacanth gum ), Gelatin, alginic acid, polymethylmethacrylate, polyvinylpyrrolidone (PVP), sodium polyacrylate, polyvinylmethylether (PLM), alginic acid, asphalt, bitumen, casein, epoxy resin, PITCH, polyamide, polyurethane, polyvinyl acetal, and the like may be used alone or in combination of two or more thereof.
한편, 본 발명은 상기 성형탄 조성물을 포함하는 성형탄을 제공한다. 상기 성형탄은 수분함량이 0 ~ 20%이고, 발열량이 6,000 ~ 9,000kcal/kg일 수 있다. On the other hand, the present invention provides a coal briquettes comprising the coal briquette composition. The coal briquettes may have a water content of 0 to 20% and a calorific value of 6,000 to 9,000 kcal / kg.
이와 같이, 본 발명에 따라 제공되는 성형탄은 자체 수분함량이 낮을 뿐만 아니라, 소수성 또한 매우 높아 수분재흡착율이 5%를 넘지 않는다. 즉, 본 발명에 따르면 이송 및 보관 과정에서 수분에 노출되더라도 함수율이 거의 증가하지 않아 높은 발열량을 나타내는 성형탄을 제공할 수 있다.As such, the coal briquettes provided according to the present invention have not only a low water content thereof but also a very high hydrophobicity, so that the moisture resorption rate does not exceed 5%. That is, according to the present invention, even when exposed to moisture in the transport and storage process, the water content is hardly increased, thereby providing coal briquettes having a high calorific value.
또한, 상기 성형탄의 발열량은 역청탄이나 무연탄 등과 같은 고급석탄이 발현해내는 발열량과 같은 높은 수준으로, 화력발전용으로 사용하기에 충분하다. In addition, the calorific value of the coal briquettes is high enough to be used for thermal power generation at the same level as the calorific value generated by high-grade coal such as bituminous coal and anthracite coal.
그리고, 본 발명에 따라 제공된 성형탄은 압축강도가 우수하기 때문에, 성형탄이 저장 탱크 및 용융로와 같은 특정 형태를 갖는 용기 내부에 적층되거나 이송되는 과정에서 자체 하중에 의한 파손 거의 발생하지 않는다. 따라서, 성형탄 파손으로 인한 분진발생이 억제되고, 결과적으로 분진발생으로 인한 환경오염이 방지될 수 있다.In addition, since the coal briquettes provided according to the present invention have excellent compressive strength, the coal briquettes are hardly damaged by their own load in the process of being stacked or transported inside a container having a specific shape such as a storage tank and a melting furnace. Therefore, dust generation due to coal briquettes is suppressed, and as a result, environmental pollution due to dust generation can be prevented.
이러한 본 발명에 따른 성형탄의 제조방법은 (1) 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄, 셀룰로오스 에테르 및 물을 포함하는 혼합물을 제조하는 단계; 및 (2) 상기 혼합물을 성형하여 성형탄을 제조하는 단계;를 포함할 수 있다.Such a method for producing coal briquettes according to the present invention comprises the steps of: (1) preparing a mixture containing coal, cellulose ether and water having a moisture content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg; And (2) forming the mixture to produce coal briquettes.
상기 (1) 단계의 일 예로, 상기 석탄에 셀룰로오스 에테르를 투입하여 건식 혼합물을 제조한 후, 상기 건식 혼합물에 물을 투입하여 습식 혼합물을 제조하는 것일 수 있다.As an example of step (1), after the cellulose ether is added to the coal to prepare a dry mixture, the wet mixture may be prepared by adding water to the dry mixture.
상기 (1) 단계의 다른 예로, 상기 석탄에 셀룰로오스 에테르 용액을 투입하여 습식 혼합물을 제조하는 것일 수 있다. 이때, 상기 셀룰로오스 에테르 용액은 셀룰로오스 에테르 및 용매를 포함하는 용액일 수 있으며, 상기 용매는 물일 수 있다.As another example of the step (1), the cellulose ether solution may be added to the coal to prepare a wet mixture. In this case, the cellulose ether solution may be a solution containing a cellulose ether and a solvent, the solvent may be water.
상기 석탄으로서는 상기 범위의 수분함량 및 발열량을 갖는 것이라면 제한 없이 사용될 수 있으며, 예컨대 갈탄이나 아역청탄 수준의 저급 석탄이 바람직하게 사용될 수 있다. 이러한 저급석탄의 경우, 종래에는 고열량화를 위해 복잡한 공정이 요구되었으나, 본 발명에 따르면 단순한 혼합 및 성형 공정만으로 높은 발열량을 갖는 고강도의 성형탄을 제공할 수 있다. The coal may be used without limitation as long as it has a water content and a calorific value in the above range, and for example, lower coal of lignite or sub-bituminous coal may be preferably used. In the case of such lower coal, a complicated process is required for high calorific value in the related art, but according to the present invention, high strength coal briquettes having a high calorific value can be provided by a simple mixing and molding process.
상기 석탄은 0mm 초과 4mm이하의 입도를 갖는 미분탄일 수 있으며, 이때 괴상의 석탄을 공지된 통상의 방법에 따라 분쇄하여 사용하거나 이미 분쇄된 미분탄을 구입하여 사용 가능하다. The coal may be pulverized coal having a particle size of more than 0 mm and 4 mm or less, in which case, the bulk coal may be pulverized according to a known conventional method or purchased by pulverizing pulverized coal.
그리고, 본 발명에 따른 성형탄의 제조방법은 상기 (2) 단계에 따라 제조된 성형탄을 열처리하는 단계를 더 포함할 수 있다. 상기 열처리 과정을 통해 성형탄의 강도가 더욱 증가될 수 있으며, 이러한 열처리는 50 ~ 200℃의 온도 하에서 1 ~ 5시간 동안 수행될 수 있다.In addition, the method of manufacturing coal briquettes according to the present invention may further include heat treating the coal briquettes prepared according to step (2). Strength of the coal briquettes may be further increased through the heat treatment process, and the heat treatment may be performed for 1 to 5 hours at a temperature of 50 to 200 ° C.
상기 열처리의 온도 및 시간이 상기 범위에 포함될 경우 성형탄의 압축강도 상승 효과가 증대될 수 있고, 크랙발생 및 휘발분 손실이 줄어들 수 있어 바람직하다.When the temperature and time of the heat treatment is included in the above range, the effect of increasing the compressive strength of the coal briquettes may be increased, and crack generation and volatile loss may be reduced, which is preferable.
이하, 실시예들을 들어 본 발명에 관하여 더욱 상세히 설명하지만, 본 발명이 이러한 실시예들에 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
실시예 1Example 1
(성형탄 조성물의 제조)(Production of Grenade Composition)
수분함량이 15%이고 발열량이 4,120kcal/kg인 저급석탄(인도네시아산 갈탄, 입자 크기:0.1 ~ 4mm) 100중량부 및 바인더인 셀룰로오스 에테르 1.0중량부를 혼합하고, 이렇게 얻어진 혼합물을 1분간 핸드믹싱(hand mixing)하였다. 이때, 상기 셀룰로오스 에테르로서는 점도가 10,000cps인 히드록시에틸메틸 셀룰로오스(hydroxyethyl methyl cellulose; HEMC)를 사용하였다. 단, 상기 셀룰로오스 에테르의 점도는 2.0중량% 농도의 수용액을 기준으로 브룩필드(Brookfield, LV) 점도계를 이용하여 20℃ 및 20rpm의 조건에서 측정한 값이다.100 parts by weight of low coal (lignite from Indonesia, particle size: 0.1 to 4 mm) having a moisture content of 15% and a calorific value of 4,120 kcal / kg and 1.0 part by weight of cellulose ether as a binder are mixed, and the mixture thus obtained is hand mixed for 1 minute ( hand mixing). In this case, as the cellulose ether, hydroxyethyl methyl cellulose (HEMC) having a viscosity of 10,000 cps was used. However, the viscosity of the cellulose ether is a value measured at 20 ° C. and 20 rpm using a Brookfield (LV) viscometer based on an aqueous solution of 2.0 wt% concentration.
이어서, 상기 핸드믹싱 과정을 거친 혼합물에 증류수 20중량부를 첨가한 후, 호바트(Hobart) 믹서(흥진정밀, HJ-1150)로 3분간 믹싱하여 성형탄 조성물을 제조하였다. Subsequently, 20 parts by weight of distilled water was added to the mixture passed through the hand mixing process, and then mixed with a Hobart mixer (Hungjin Precision, HJ-1150) for 3 minutes to prepare a coal briquette composition.
(성형탄의 제조)(Manufacture of coal briquettes)
상기 성형탄 조성물을 브리케팅 머신(㈜ 제일산기, JCB250T)을 사용하여 가로 51mm × 세로 38.2mm × 두께 24mm의 타원형태를 갖는 성형탄을 제조하였다.The coal briquette composition was manufactured using a briquetting machine (Jilsan Co., Ltd., JCB250T) to produce coal briquettes having an elliptical shape of 51 mm × 38.2 mm × 24 mm thick.
실시예 2 내지 7 및 비교예 1 내지 5Examples 2-7 and Comparative Examples 1-5
상기 저급석탄의 수분함량 및 발열량, 바인더의 종류 및 함량을 하기의 표 1에 기재된 바와 같이 조절한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 성형탄을 제조하였다.Coal briquettes were manufactured in the same manner as in Example 1, except that the water content and calorific value of the lower coal, the type and content of the binder were adjusted as described in Table 1 below.
저급석탄Low Coal 바인더(중량부)Binder (parts by weight)
수분함량(%)Moisture content (%) 발열량(kcal/kg)Calorific Value (kcal / kg) 당밀molasses PVAPVA 전분Starch 셀룰로오스 에테르Cellulose ether
실시예1Example 1 1515 4,1204,120 -- -- -- 1.0(HEMC1) 2% Wet 점도 10,000cps)1.0 (HEMC 1) 2% Wet Viscosity 10,000 cps
실시예2Example 2 1515 4,1204,120 -- -- -- 1.0%(HEMC2) 2% Wet 점도 60,000cps)1.0% (HEMC 2) 2% Wet Viscosity 60,000cps)
실시예3Example 3 1515 4,1204,120 -- -- -- 1.0%(HPMC 2% Wet 점도 10,000cps)1.0% (HPMC 2% Wet Viscosity 10,000cps)
실시예 4Example 4 55 4,1204,120 -- -- -- 1.0(HEMC1) 2% Wet 점도 10,000cps)1.0 (HEMC 1) 2% Wet Viscosity 10,000 cps
실시예 5Example 5 3030 4,1204,120 -- -- -- 1.0(HEMC1) 2% Wet 점도 10,000cps)1.0 (HEMC 1) 2% Wet Viscosity 10,000 cps
실시예 6Example 6 5050 4,1204,120 -- -- -- 1.0(HEMC1) 2% Wet 점도 10,000cps)1.0 (HEMC 1) 2% Wet Viscosity 10,000 cps
실시예 7Example 7 7070 4,1204,120 -- -- -- 1.0(HEMC1) 2% Wet 점도 10,000cps)1.0 (HEMC 1) 2% Wet Viscosity 10,000 cps
비교예1Comparative Example 1 1515 4,1204,120 -- -- -- --
비교예2Comparative Example 2 1515 4,1204,120 8.08.0 -- -- --
비교예3Comparative Example 3 1515 4,1204,120 -- 1.01.0 -- --
비교예4Comparative Example 4 1515 4,1204,120 -- -- 1.01.0 --
비교예5Comparative Example 5 8080 4,1204,120 -- -- -- 1.0(HEMC1) 2% Wet 점도 10,000cps)1.0 (HEMC 1) 2% Wet Viscosity 10,000 cps
* 저급석탄 : 인도네시아산 갈탄, 입자 크기 0.1 ~ 4mm* Low coal: lignite from Indonesia, particle size 0.1 ~ 4mm
* HEMC1) : 롯데정밀화학㈜, MECELLOSE® CF-1, 점도:10,000cps* HEMC 1) : Lotte Fine Chemical Co., Ltd., MECELLOSE ® CF-1, Viscosity: 10,000cps
* HEMC2) : 롯데정밀화학㈜, MECELLOSE® EMA-70U, 점도:60,000cps* HEMC 2) : Lotte Fine Chemical Co., Ltd., MECELLOSE ® EMA-70U, Viscosity: 60,000cps
* HPMC: 롯데정밀화학㈜, MECELLOSE® PMC-60U, 점도:10,000cps* HPMC: Lotte Fine Chemical Co., Ltd., MECELLOSE ® PMC-60U, Viscosity: 10,000cps
* 당밀 : ㈜케이시산업환경 (고형분 : 77.2% , 총당량 : 49.3%)* Molasses: Casey Industrial Environment Co., Ltd. (solid content: 77.2%, total equivalent weight: 49.3%)
* PVA : 쿠라레이, M17A* PVA: Kuraray, M17A
* 전분 :인그레디언코리아, AA알파전분 * Starch: Ingriddian Korea, AA alpha starch
< 평가방법 ><Evaluation Method>
1. 소수성 평가 1. Hydrophobicity Assessment
비이커에 물 100g을 채우고, 상기 비이커에 실시예 1 내지 7 및 비교예 1 내지 5에 따라 제조된 성형탄을 1시간 동안 침적시킨 후, 성형탄의 형태가 무너지는 정도를 육안으로 관찰하는 관능평가를 실시하고, 그 결과를 하기의 표 2에 나타내었다. 하기의 표 2에서, ①은 성형탄의 외관에 전혀 변화가 없는 상태를 나타내고, ②는 성형탄의 표면이 약간 들뜬 상태를 나타내며, ③은 성형탄 표면이 전체적으로 들뜬 상태를 나타내고, ④는 성형탄의 외관이 무너진 상태를 나타내며, ⑤는 성형탄이 완전히 무너진 상태를 나타낸다. 이때, 상기 성형탄의 외관변화가 적을수록 소수성이 높은 것으로 평가할 수 있다.Fill the beaker with 100 g of water, deposit the coal briquettes prepared according to Examples 1 to 7 and Comparative Examples 1 to 5 for 1 hour, and then perform a sensory evaluation to visually observe the degree of collapse of the coal briquettes. The results are shown in Table 2 below. In Table 2 below, ① denotes a state in which the appearance of coal briquettes is not changed at all, ② denotes a state in which the surface of the coal briquettes is slightly excited, ③ denotes a state in which the surface of the coal briquettes is entirely excited, and ④ denotes a collapsed appearance of coal briquettes. (5) indicates the state where coal briquettes are completely collapsed. At this time, the less the change in appearance of the coal briquettes can be evaluated as a higher hydrophobicity.
그리고, 도 1 및 2에는 각각 실시예 1 내지 3 및 비교예 1 내지 4에 따라 제조된 성형탄이 물이 채워진 비이커에 1시간동안 침적된 후의 사진이 각각 도시되어 있다.1 and 2 respectively show photographs after the coal briquettes prepared according to Examples 1 to 3 and Comparative Examples 1 to 4 were deposited for 1 hour in a beaker filled with water.
이어서, 실시예 1 내지 7 및 비교예 1 내지 5에 따라 제조된 성형탄의 수분재흡착율을 하기의 식에 따라 계산하고, 그 결과를 하기의 표 2에 나타내었다. Next, the water resorption rate of the coal briquettes prepared according to Examples 1 to 7 and Comparative Examples 1 to 5 was calculated according to the following formula, and the results are shown in Table 2 below.
수분재흡착율(%) = A2 - A1 % Moisture resorption rate = A 2 -A 1
상기 식에서, A1(%)은 제조 직후 성형탄의 수분함량(%)을 나타내고, A2(%)는 24시간동안 물에 침적 후 꺼내진 성형탄의 수분함량(%)을 나타내며, 상기 수분함량은 적외선수분측정기(KETT사, FD-720)를 이용하여 20분간 150℃ 상태에서 측정한 값이다.In the above formula, A 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation, and A 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
2. 압축강도(kg/cm2)2. Compressive strength (kg / cm 2 )
만능재료시험기(신강정밀공업, AD-만능재료시험기-kN)를 이용하여 실시예 1 내지 7 및 비교예 1 내지 5에 따라 제조된 성형탄의 단위면적당 최고 파괴하중을 측정하고, 이를 압축강도로 평가하였으며, 그 결과를 하기의 표 2에 나타내었다. 상기 압축강도는 성형탄이 저장 탱크 및 용융로와 같은 특정 형태를 갖는 용기 내부에 적층되거나 이송되는 과정에서 자체 하중에 의해 파손되는 비율을 판정하는 기준이 된다.The maximum fracture load per unit area of the coal briquettes prepared according to Examples 1 to 7 and Comparative Examples 1 to 5 was measured by using a universal testing machine (Xinjiang Precision Industries, AD-Universal Testing Machine-kN), and evaluated by compressive strength. The results are shown in Table 2 below. The compressive strength is a criterion for determining the rate at which the coal briquettes are damaged by their own load in the process of being stacked or transported in a container having a specific shape such as a storage tank and a melting furnace.
3. 발열량(kcal/kg)3. Calorific value (kcal / kg)
성형탄의 발열량은 외부인증기관인 한국화학융합시험연구원(KTR, Korea Testing & Research Institute) KTR(Korea Testing & Research Institute)에 의뢰하여 평가하였고, 그 결과를 하기의 표 2에 나타내었다. 이때, 상기 발열량의 평가는 상기 "1. 소수성 평가" 직후, 즉 물이 채워진 비이커에서 1시간 동안 침적한 후 꺼낸 성형탄을 대상으로 수행하였다.The calorific value of coal briquettes was evaluated by KTR (Korea Testing & Research Institute), an external certification body, and the results are shown in Table 2 below. At this time, the evaluation of the calorific value was performed immediately after the "1. hydrophobicity evaluation", that is, coal briquettes taken out after being deposited for 1 hour in a beaker filled with water.
외관변형(관능평가)Exterior deformation (sensory evaluation) 수분함량(%)Moisture content (%) 수분재흡착율(%)Water resorption rate (%) 압축강도(kgf/cm2)Compressive strength (kgf / cm 2 ) 발열량(kcal/kg)Calorific Value (kcal / kg)
제조 직후(A1)Immediately after manufacture (A 1 ) 침적후(A2)After deposition (A 2 )
실시예1Example 1 ①전혀 변화없음① No change at all 14.8114.81 17.8017.80 2.992.99 45.745.7 6,5606,560
실시예2Example 2 ①전혀 변화없음① No change at all 13.5413.54 16.4916.49 2.952.95 71.471.4 6,8506,850
실시예3Example 3 ①전혀 변화없음① No change at all 14.9014.90 17.7317.73 2.832.83 50.350.3 6,5936,593
실시예4Example 4 ①전혀 변화없음① No change at all 5.045.04 7.887.88 2.842.84 60.460.4 8,7808,780
실시예5Example 5 ①전혀 변화없음① No change at all 17.7817.78 21.1021.10 3.323.32 44.544.5 6,3206,320
실시예6Example 6 ①전혀 변화없음① No change at all 19.8619.86 23.6923.69 3.833.83 41.041.0 6,3056,305
실시예7Example 7 ①전혀 변화없음① No change at all 19.9819.98 23.2423.24 3.263.26 40.840.8 6,2806,280
비교예1Comparative Example 1 ⑤완전 무너짐⑤complete collapse 14.2514.25 30.0130.01 15.7615.76 00 3,2143,214
비교예2Comparative Example 2 ④외관 무너짐④ Appearance collapse 14.9314.93 27.5227.52 12.5912.59 4.64.6 4,5604,560
비교예3Comparative Example 3 ⑤완전 무너짐⑤complete collapse 13.9713.97 26.5226.52 12.5512.55 12.512.5 3,8753,875
비교예4Comparative Example 4 ⑤완전 무너짐⑤complete collapse 14.2614.26 24.3724.37 10.1110.11 4.94.9 4,0074,007
비교예5Comparative Example 5 ③표면 들뜸 ③lifting the surface 21.6921.69 28.7928.79 7.17.1 3.43.4 3,2073,207
상기 표 1을 살펴보면, 본 발명의 실시예 1 내지 7에 따라 제조된 성형탄의 경우, 비교예 1 내지 5에 따라 제조된 성형탄에 비하여 수분재흡착율이 낮은 것으로 나타나 소수성이 우수하다는 것을 알 수 있고, 압축강도 및 발열량 또한 현저히 높게 나타나는 것을 확인할 수 있다.Looking at the Table 1, the coal briquettes prepared according to Examples 1 to 7 of the present invention, it can be seen that the water resorption rate is lower than the coal briquettes prepared according to Comparative Examples 1 to 5, showing excellent hydrophobicity, It can be seen that the compressive strength and the calorific value are also markedly high.
또한, 실시예 1 내지 3에 따라 제조된 성형탄을 물이 채워진 비이커에 1시간동안 침적한 후의 사진을 나타내는 도 1을 살펴보면, 성형탄의 외관이 전혀 변형되지 않았음을 더욱 명확하게 확인할 수 있다. 반면, 비교예 1 내지 4에 따라 제조된 성형탄을 물이 채워진 비이커에 1시간동안 침적한 후의 사진을 나타내는 도 2를 살펴보면, 성형탄의 외관이 무너지거나 성형탄의 형태가 완전히 무너져 소실되었음을 확인할 수 있다.In addition, looking at Figure 1 showing a picture after the coal briquettes prepared according to Examples 1 to 3 after immersing in a beaker filled with water for 1 hour, it can be more clearly confirmed that the appearance of the coal briquettes are not deformed at all. On the other hand, looking at Figure 2 showing a photograph after the coal briquettes prepared according to Comparative Examples 1 to 4 in a beaker filled with water for 1 hour, it can be confirmed that the appearance of the coal briquettes collapsed or the shape of the coal briquettes completely collapsed.
이상, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것으로서, 본 발명의 권리범위는 아래의 특허청구범위에 의하여 해석되어야 하며 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.As described above, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention but to explain the present invention, and the scope of the present invention should be interpreted by the following claims, and all technical ideas within the scope equivalent thereto. Should be construed as being included in the scope of the present invention.

Claims (10)

  1. 수분함량이 5 ~ 70%이고 발열량이 1,000 ~ 5,000kcal/kg인 석탄; 및 셀룰로오스 에테르;를 포함하는 성형탄 조성물.Coal having a water content of 5 to 70% and a calorific value of 1,000 to 5,000 kcal / kg; And cellulose ether.
  2. 제1항에 있어서,The method of claim 1,
    상기 성형탄 조성물로부터 제조된 성형탄의 발열량은 상기 석탄의 1.2 ~ 9배이고, 상기 성형탄 조성물로부터 제조된 성형탄의 하기의 식에 따라 계산되는 수분재흡착율은 0% 초과 ~ 5% 이하 인 것을 특징으로 성형탄 조성물:The calorific value of the coal briquettes prepared from the coal briquette composition is 1.2 to 9 times that of the coal, and the moisture resorption rate calculated according to the following equation of the coal briquettes prepared from the coal briquette composition is greater than 0% and 5% or less. :
    수분재흡착율(%) = A2 - A1 % Moisture resorption rate = A 2 -A 1
    상기 식에서, A1(%)은 제조 직후 성형탄의 수분함량(%)을 나타내고, A2(%)는 24시간동안 물에 침적 후 꺼내진 성형탄의 수분함량(%)을 나타내며, 상기 수분함량은 적외선수분측정기(KETT사, FD-720)를 이용하여 20분간 150℃ 상태에서 측정한 값이다.In the above formula, A 1 (%) represents the moisture content (%) of coal briquettes immediately after preparation, and A 2 (%) represents the moisture content (%) of coal briquettes taken out after immersion in water for 24 hours. The value was measured at 150 ° C. for 20 minutes using an infrared moisture meter (KETT, FD-720).
  3. 제1항에 있어서,The method of claim 1,
    상기 석탄은 입도가 0mm초과 4mm이하의 미분탄인 것을 특징으로 하는 성형탄 조성물.The coal is coal briquette composition, characterized in that the pulverized coal having a particle size of more than 0mm and less than 4mm.
  4. 제1항에 있어서,The method of claim 1,
    상기 셀룰로오스 에테르의 점도(Brookfield Viscometer)는 2.0중량% 농도의 수용액을 기준으로 브룩필드(Brookfield, LV) 점도계를 이용하여 20℃ 및 20rpm의 조건에서 측정할 때 100 ~ 100,000cps인 것을 특징으로 하는 성형탄 조성물.The viscosity of the cellulose ether (Brookfield Viscometer) is a coal briquette characterized in that 100 ~ 100,000cps when measured at 20 ℃ and 20rpm using a Brookfield (LV) viscometer based on an aqueous solution of 2.0% by weight Composition.
  5. 제1항에 있어서,The method of claim 1,
    상기 셀룰로오스 에테르는 알킬 셀룰로오스(alkyl cellulose), 히드록시알킬 셀룰로오스(hydroxyalkyl cellulose), 히드록시알킬 알킬 셀룰로오스(hydroxyalkyl alkyl cellulose) 및 알킬알킬 히드록시알킬 셀룰로오스(alkyl alkyl hydroxylalkyl cellulose)로 이루어진 군에서 선택된 일종 이상을 포함하는 것을 특징으로 하는 성형탄 조성물.The cellulose ether is at least one selected from the group consisting of alkyl cellulose, hydroxyalkyl cellulose, hydroxyalkyl alkyl cellulose and alkyl alkyl hydroxylalkyl cellulose. Coal briquette composition comprising a.
  6. 제1항에 있어서,The method of claim 1,
    상기 셀룰로오스 에테르는 메틸셀룰로오스(methyl cellulose; MC), 히드록시에틸 셀룰로오스(hydroxyethyl cellulose; HEC), 히드록시프로필 셀룰로오스(hydroxypropyl cellulose; HPC), 히드록시에틸 메틸 셀룰로오스(hydroxyethyl methyl cellulose; HEMC), 히드록시프로필 메틸 셀룰로오스(hydroxypropyl methyl cellulose; HPMC), 에틸 히드록시에틸 셀룰로오스(ethyl hydroxyethyl cellulose; EHEC) 및 메틸에틸 히드록시에틸 셀룰로오스(methylethyl hydroxyethyl cellulose; MEHEC)로 이루어진 군에서 선택된 일종 이상을 포함하는 것을 특징으로 하는 성형탄 조성물.The cellulose ether is methyl cellulose (MC), hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC), hydroxyethyl methyl cellulose (HEMC), hydroxy It is characterized in that it comprises at least one selected from the group consisting of hydroxypropyl methyl cellulose (HPMC), ethyl hydroxyethyl cellulose (EHEC) and methylethyl hydroxyethyl cellulose (MEHEC) Coal briquette composition to be.
  7. 제1항에 있어서,The method of claim 1,
    상기 셀룰로오스 에테르의 함량이 상기 석탄 100중량부를 기준으로 0.1 ~ 10.0중량부인 것을 특징으로 하는 성형탄 조성물.Coal briquette composition, characterized in that the content of the cellulose ether is 0.1 to 10.0 parts by weight based on 100 parts by weight of the coal.
  8. 제1항에 있어서,The method of claim 1,
    상기 성형탄 조성물은 물을 더 포함하는 것을 특징으로 하는 성형탄 조성물.The coal briquette composition is a coal briquette composition, characterized in that it further comprises water.
  9. 제1항 내지 제8항 중 어느 한 항에 따른 성형탄 조성물을 포함하는 성형탄.Coal briquettes comprising the coal briquette composition according to any one of claims 1 to 8.
  10. 제9항에 있어서,The method of claim 9,
    상기 성형탄은 수분함량이 0 ~ 20%이고, 발열량이 6,000 ~ 9,000kcal/kg인 것을 특징으로 하는 성형탄.The coal briquettes are coal briquettes, characterized in that the water content is 0 ~ 20%, the calorific value is 6,000 ~ 9,000kcal / kg.
PCT/KR2018/001802 2017-04-28 2018-02-12 Briquette composition and briquette comprising same WO2018199447A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201880025869.8A CN110536955A (en) 2017-04-28 2018-02-12 Moulded coal composition and moulded coal comprising it

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020170055501A KR20180121151A (en) 2017-04-28 2017-04-28 Composition of coal briquette and coal briquette comprising the same
KR10-2017-0055501 2017-04-28

Publications (1)

Publication Number Publication Date
WO2018199447A1 true WO2018199447A1 (en) 2018-11-01

Family

ID=63918345

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2018/001802 WO2018199447A1 (en) 2017-04-28 2018-02-12 Briquette composition and briquette comprising same

Country Status (3)

Country Link
KR (1) KR20180121151A (en)
CN (1) CN110536955A (en)
WO (1) WO2018199447A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023134612A1 (en) * 2022-01-17 2023-07-20 重庆四季金标科技有限公司 Lignite modification and dehydration method, production process thereof, and application of modified dehydrated lignite

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102243573B1 (en) * 2019-08-16 2021-04-23 주식회사 이에스알 Coal briquet composition using a soluble binder and method for producing the same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008138021A (en) * 2006-11-30 2008-06-19 Nippon Steel Corp Method and apparatus for pretreating coal of coke oven
KR20140081514A (en) * 2012-12-21 2014-07-01 주식회사 포스코 Coal briquettes and method for manufacturing the same
KR20160010316A (en) * 2014-07-17 2016-01-27 삼성정밀화학 주식회사 Binder for coal briquette
KR20160009881A (en) * 2014-07-17 2016-01-27 삼성정밀화학 주식회사 Composition for forming mill scale briquette and mill scale briquette
KR20160107631A (en) * 2015-03-04 2016-09-19 주식회사 포스코 Coal briquettes, method for manufacturing the same and method for manufacturing molten iron

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504904A (en) * 2011-12-02 2012-06-20 西安瑞金源能源科技有限责任公司 Method for producing coal briquettes
CN107406782A (en) * 2015-03-04 2017-11-28 株式会社Posco Moulded coal, the method and apparatus for preparing moulded coal, the method and apparatus for preparing molten iron

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008138021A (en) * 2006-11-30 2008-06-19 Nippon Steel Corp Method and apparatus for pretreating coal of coke oven
KR20140081514A (en) * 2012-12-21 2014-07-01 주식회사 포스코 Coal briquettes and method for manufacturing the same
KR20160010316A (en) * 2014-07-17 2016-01-27 삼성정밀화학 주식회사 Binder for coal briquette
KR20160009881A (en) * 2014-07-17 2016-01-27 삼성정밀화학 주식회사 Composition for forming mill scale briquette and mill scale briquette
KR20160107631A (en) * 2015-03-04 2016-09-19 주식회사 포스코 Coal briquettes, method for manufacturing the same and method for manufacturing molten iron

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023134612A1 (en) * 2022-01-17 2023-07-20 重庆四季金标科技有限公司 Lignite modification and dehydration method, production process thereof, and application of modified dehydrated lignite

Also Published As

Publication number Publication date
CN110536955A (en) 2019-12-03
KR20180121151A (en) 2018-11-07

Similar Documents

Publication Publication Date Title
WO2018124445A1 (en) Briquette binder composition, briquette including same, and method for producing briquette
WO2018199447A1 (en) Briquette composition and briquette comprising same
CN102034877A (en) Conductive paste for solar cell and preparation method thereof
US5244474A (en) Starch composition
WO2018088747A2 (en) Composition for forming steelmaking dust briquet, and steelmaking dust briquet produced therefrom
WO2019083184A1 (en) Method for preparing high-strength/high-yield activated carbon by using superheated steam
CN101984027A (en) Coke breeze binder for formed coke and preparation method of formed coke by using same
CN102603307A (en) Ceramic extrusion molding composition and binder
WO2016010243A1 (en) Composition for forming mill scale briquette, and mill scale briquette
CN101619387A (en) Low-temperature concretion adhesive for cold press iron coke and preparation method thereof
CN113061418B (en) Flame-retardant polyurethane water-based emulsion and preparation method thereof
CN114213997A (en) Environment-friendly degradable plant solid glue stick and preparation method thereof
WO2016140428A1 (en) Coal briquette, method for manufacturing same, device for manufacturing same, ingot iron manufacturing method, and ingot iron manufacturing device
WO2019027198A2 (en) Coal briquette composition, coal briquette comprising same, and manufacturing method therefor
WO2016010212A1 (en) Composition for forming electric arc furnace dust briquette, and electric arc furnace dust briquette
CN111378183A (en) Hybrid dynamic polymer containing reversible free radical type dynamic covalent bond and application thereof
CN101712900A (en) Composite industrial gasified molded coal binder
CN103130511A (en) Ceramic slurry composition containing acetic acid sec-butyl ester and application of acetic acid sec-butyl ester in preparation of ceramic slurry composition
JPS63196689A (en) Method of molding powdery coke
CN113831594A (en) Composite filler taking coal gasification fine slag as raw material and preparation method and application thereof
CN111978602B (en) Preparation method of high-damping constant-Mooney-viscosity natural rubber and product prepared by same
CN111154278B (en) Method for preparing high-strength formed coke by cold press molding
CN1188792A (en) Strong waterproof gas generating shaped coal
CN102925237A (en) Pulverized coal forming binder and bonding method for pulverized coal forming
IT9020593A1 (en) PROCEDURE FOR THE PREPARATION OF WATER RESISTANT COMBUSTIBLE AGGLOMERATE

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18791711

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 18791711

Country of ref document: EP

Kind code of ref document: A1