WO2018196485A1 - Upright compressor - Google Patents

Upright compressor Download PDF

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Publication number
WO2018196485A1
WO2018196485A1 PCT/CN2018/078313 CN2018078313W WO2018196485A1 WO 2018196485 A1 WO2018196485 A1 WO 2018196485A1 CN 2018078313 W CN2018078313 W CN 2018078313W WO 2018196485 A1 WO2018196485 A1 WO 2018196485A1
Authority
WO
WIPO (PCT)
Prior art keywords
oil
hole
vertical compressor
compressor according
fixed scroll
Prior art date
Application number
PCT/CN2018/078313
Other languages
French (fr)
Chinese (zh)
Inventor
宋雪峰
王玉强
牟英涛
Original Assignee
上海海立新能源技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海海立新能源技术有限公司 filed Critical 上海海立新能源技术有限公司
Publication of WO2018196485A1 publication Critical patent/WO2018196485A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet

Definitions

  • the present invention relates to the field of compressors, and more particularly to a vertical compressor for a vehicle.
  • the horizontal structure that is, the shaft drive mechanism and the pump body are installed horizontally.
  • the disadvantage of the horizontal compressor is that it is difficult to form a stable lubricating oil pool inside the compressor. It is difficult to recycle and lubricate the oil, the oil discharge of the compressor is large, and if solid impurities enter the compression. In the machine, impurities easily cause damage to the pump parts as the refrigerant flows into the pump body.
  • the die-cast aluminum alloy shell blank is used to obtain the finished shell by machining more (the machining part includes the end face of the casing, the inner hole of the casing and the motor, and the bearing seat hole and the end face, etc.). Since the die-casting part is likely to generate air holes, if the machining part of the die-casting housing has a large area or a large number of parts, the air hole may be penetrated during the processing, resulting in poor airtightness of the housing.
  • the compressor suction or exhaust port is located on the cast part. Since ordinary cast aluminum alloy parts are not high in material strength and compactness compared with high-strength aluminum alloys such as forging or extrusion casting, the thread of the suction or exhaust pressure plate is easily broken.
  • the external structure of the existing compressor is basically a cylinder type. Although there are some narrow spaces around the compressor body when it is installed on the vehicle, it is difficult to arrange other components. Therefore, the utilization efficiency of the installation space is not high.
  • the present invention provides an electric vertical compressor for a vehicle which can improve the reliability of the compressor and the utilization of the space occupied by the compressor.
  • the present invention provides a vertical compressor comprising: a housing having a first opening; and a compression mechanism comprising: a fixed scroll including a low pressure side provided with a wrap and facing away from the wrap a high pressure side, the low pressure side of the fixed scroll is opposite to the first opening of the housing to form an accommodating space; the movable scroll is located in the accommodating space, and the movable vortex a side of the disk with a wrap is opposite to a low pressure side of the fixed scroll, and a wrap of the fixed scroll forms a compression chamber with a wrap of the orbiting scroll; a motor mechanism including a motor rotor And a motor stator, the motor mechanism is located in the accommodating space, and drives the orbiting scroll to rotate relative to the fixed scroll to compress the refrigerant in the compression chamber.
  • the present invention has the following advantages:
  • the static scroll of the wear-resistant high-strength aluminum alloy is used as a part of the compressor casing, and the suction port or the exhaust port of the compressor is arranged thereon to improve the airtightness of the compressor.
  • the suction or exhaust port of the compressor is located on the fixed scroll of the wear-resistant high-strength aluminum alloy. Due to its high material strength and compactness, the thread of the suction or exhaust platen is not easily damaged.
  • the shape of the compressor is a rectangular parallelepiped. Under the premise of keeping the volume of the overall structure of the compressor unchanged, the shape of the rectangular parallelepiped is smaller than the installation space occupied by the cylindrical shape, and the utilization efficiency of the installation space is higher.
  • the lubricating oil pool of the compressor is located at the bottom and the suction, compression and exhaust chambers are located at the top. Compared with the horizontal structure compressor, it is easier to isolate the refrigerant circulation and the oil circulation path in the compressor, combined with the oil hood. The probability of lubricating oil flowing out of the compressor with the refrigerant can be further reduced, and the utilization rate of the oil in the compressor can be improved.
  • FIG. 1 shows a perspective view of a compressor in accordance with an embodiment of the present invention.
  • FIG. 2 shows a cross-sectional view of a compressor in accordance with an embodiment of the present invention.
  • Figure 3 is a partial view F of Figure 2.
  • Figure 4 is a partial view G of Figure 2.
  • Figure 5 shows a front view of a compressor in accordance with an embodiment of the present invention.
  • Fig. 6 is a cross-sectional view taken along line A-A of Fig. 5;
  • Fig. 7 is a cross-sectional view taken along line B-B of Fig. 5;
  • Figure 8 shows an exploded view of a compressor housing in accordance with an embodiment of the present invention.
  • Figure 9 shows a front view of a compressor housing in accordance with an embodiment of the present invention.
  • Figure 10 is a cross-sectional view taken along line C-C of Figure 9;
  • Figure 11 shows a perspective view of an upper bracket-motor mechanism-lower bracket assembly in accordance with an embodiment of the present invention.
  • Figure 12 shows a bottom view of the upper bracket-motor mechanism-lower bracket assembly in accordance with an embodiment of the present invention.
  • Figure 13 is a cross-sectional view taken along line D-D of Figure 12;
  • Figure 14 shows a bottom view of the interior of a compressor housing in accordance with an embodiment of the present invention.
  • Fig. 15 is a sectional view taken along line E-E of Fig. 14;
  • Figure 16 is a perspective view showing a perspective view of an upper bracket according to an embodiment of the present invention.
  • Figure 17 is a cross-sectional view showing the upper bracket-motor mechanism-lower bracket assembly in accordance with another embodiment of the present invention.
  • Figure 18 is a partial view T of Figure 17.
  • Figure 19 is a perspective view of the internal components of the compressor housing in accordance with yet another embodiment of the present invention.
  • Figure 20 shows a cross-sectional view of a compressor in accordance with yet another embodiment of the present invention.
  • Figure 21 is a partial view O of Figure 20.
  • Figure 22 shows a perspective view of a terminal in accordance with yet another embodiment of the present invention.
  • Figure 23 shows a cross-sectional view of a compressor in accordance with an embodiment of the present invention.
  • Figure 24 shows a front view of an eccentric crankshaft in accordance with an embodiment of the present invention.
  • Figure 25 is a cross-sectional view taken along line Q-Q of Figure 24;
  • Figure 26 is a partial view M of Figure 23.
  • Figure 27 is a partial view L of Figure 23.
  • Figure 28 is a perspective view of a lower bracket in accordance with an embodiment of the present invention.
  • Figure 29 shows a bottom view of the internal components of the housing in accordance with an embodiment of the present invention.
  • Figure 30 illustrates a bottom view of the internal components of the housing without the oil pump end plate installed in accordance with an embodiment of the present invention.
  • 31 and 32 respectively show perspective views of two angles of view of an oil pump in accordance with an embodiment of the present invention.
  • Figure 33 shows a perspective view of another perspective view of the upper bracket in accordance with an embodiment of the present invention.
  • Figure 34 is a schematic view showing the assembly of the upper bracket-anti-rotation mechanism according to an embodiment of the present invention.
  • Figure 35 shows a perspective view of a movable scroll according to an embodiment of the present invention.
  • Figure 36 shows a bottom view of a movable scroll in accordance with an embodiment of the present invention.
  • Figure 37 shows a perspective view of an anti-rotation mechanism in accordance with an embodiment of the invention.
  • Figure 38 is a schematic view showing the assembly of an anti-rotation mechanism-wearing gasket according to an embodiment of the present invention.
  • Figure 39 shows a schematic view of the wear pad-moving scroll assembly in accordance with an embodiment of the present invention.
  • Figure 40 shows a schematic view of an oil return pipe assembly in accordance with an embodiment of the present invention.
  • Figure 41 is a diagram showing the relationship between a refrigerant circulation path and a return pipe installation position according to an embodiment of the present invention.
  • Figure 42 is a schematic view showing the assembly of an oil hood according to an embodiment of the present invention.
  • Figure 43 shows the upper and lower oil hoods of Figure 42.
  • Fig. 44 is a view showing the assembly of another oil hood according to an embodiment of the present invention.
  • Figure 45 shows the upper and lower oil hoods of Figure 44.
  • the present invention provides a vertical compressor, preferably a scroll compressor for an electric vehicle, but the compressor provided by the present invention is not limited to use in an electric vehicle.
  • the compressor provided by the invention has a vertical structure, that is, the shaft system transmission mechanism and the scroll pump body axis are arranged vertically.
  • the vertical compressor includes a housing 3, a compression mechanism including the fixed scroll 2 and the movable scroll 15, and a motor mechanism.
  • the vertical compressor further includes an upper cover 1.
  • the housing 3 has a first opening.
  • the housing 3 is a cast piece.
  • the housing 3 includes a retaining wall 308 that divides the housing space into a low pressure chamber 309 and a controller chamber 302.
  • the low pressure chamber 309 houses the motor mechanism.
  • the controller cavity 302 is provided with a second opening.
  • the vertical compressor also includes a controller chamber cover 4 and an electronic control unit.
  • the controller chamber cover 4 seals the second opening. Specifically, the maker chamber cover 4 and the housing 3 are sealed and fastened by a seal ring 9 (or a gasket, or a sealant) and a bolt 10.
  • the electronic control unit is disposed within the controller cavity 302 between the controller chamber cover 4 and the retaining wall.
  • the retaining wall 308 is provided with a cavity 305 that opens toward the controller cavity 302.
  • the electronic control component optionally includes a first electronic control component and a second electrical control component.
  • the first electronic control component is received within the cavity 305.
  • the first electronic control component includes, but is not limited to, one or more of the following components: capacitors, inductors, and relays.
  • the second electronic control component is in contact with a portion of the retaining wall 308 that is disposed outside the cavity 305.
  • the second electronic control component includes a power component.
  • the position where the cavity 305 is disposed does not interfere with the components in the low pressure cavity 309 on the side of the low pressure cavity 309, and the portion of the power component and the retaining wall 308 of the housing 3 is not provided with the cavity 305 on the controller cavity 302 side.
  • the refrigerant flowing in from the suction chamber 203 in the low pressure chamber 309 flows through the retaining wall 308, and the refrigerant absorbs heat radiated from the power unit to cool the power unit.
  • the excess space in the low pressure chamber 309 is divided by the retaining wall 308 of the casing 3 for accommodating the electronic control unit to reduce the width L2 of the portion of the controller chamber 302, thereby miniaturizing the vertical scroll compressor.
  • the remaining second electronic control components not disposed in the cavity 305 may not be attached to the retaining wall 308.
  • the fixed scroll 2 includes a low pressure side 202 provided with a wrap 201 and a high pressure side 206 facing away from the wrap 201.
  • the low pressure side 202 of the fixed scroll 2 is opposed to the first opening of the housing 3 to form an accommodation space.
  • the housing 3 and the accommodating space formed by the low pressure side 202 of the fixed scroll 2 are optionally cuboids.
  • the accommodation space may be, for example, a cylinder-like shape, a cube-like shape, or the like.
  • the housing 3 and the fixed scroll 2 are sealed and fastened by a sealing ring 7 (or a gasket, or a sealant) and a bolt 8.
  • the fixed scroll is a wear-resistant high-strength aluminum alloy member, such as a forged aluminum alloy, an extruded aluminum alloy, or the like (wherein the strength and compactness of the high-strength aluminum alloy member are superior to those of the ordinary cast member).
  • a wear-resistant high-strength aluminum alloy member such as a forged aluminum alloy, an extruded aluminum alloy, or the like (wherein the strength and compactness of the high-strength aluminum alloy member are superior to those of the ordinary cast member).
  • one or more mounting legs 207, 303 are also provided on the fixed scroll 2 and the housing 3 to mount the compressor in the vehicle.
  • a high pressure chamber 2014 is formed between the upper cover 1 and the high pressure side 206 of the fixed scroll 2.
  • An exhaust valve plate 30 and an exhaust baffle are mounted in the high pressure chamber 2014.
  • the sealing and fastening of the upper cover 1 and the fixed scroll 2 are achieved by a sealing ring 5 (or a gasket, or a sealant) and a bolt 6.
  • the low pressure side 202 of the fixed scroll 2 is also formed with an intake chamber 203.
  • the fixed scroll 2 is also provided with an exhaust port 2012 communicating with the high pressure chamber 2014 and an intake port 2010 communicating with the intake chamber 203.
  • the fixed scroll 2 is also provided with an intake screw hole 2011 and an exhaust threaded hole.
  • the suction chamber 203 is in communication with the suction port 2010.
  • the high-strength aluminum alloy static scroll 2 is a part of the compressor casing, and the compressor intake port 2010 and the exhaust port 2012 are both provided on the fixed scroll 2. Since the strength and compactness of the material of the high-strength aluminum alloy, such as forging or extrusion casting, are superior to those of the casting, the airtightness and the thread strength of the suction port 2010 and the exhaust port 2012 are better. At the same time, the machined portion and the machined area of the cast casing 3 are less, and the airtightness of the casing 3 is better, thereby improving the airtightness of the whole machine.
  • the movable scroll 15 is located in the accommodating space.
  • the side of the movable scroll 15 on which the wrap 1501 is disposed is opposed to the low pressure side 202 of the fixed scroll 2, and the wrap 201 of the fixed scroll 2 and the wrap 1501 of the movable scroll 15 form a compression chamber.
  • the motor mechanism includes a motor rotor 20 and a motor stator 12.
  • the motor mechanism is located in the low pressure chamber 309.
  • the motor mechanism is used to drive the orbiting scroll 15 to rotate relative to the fixed scroll 2 to compress the refrigerant in the compression chamber.
  • the refrigerant refrigerant passage is: the refrigerant enters the suction chamber 203 through the suction port 2010, the suction chamber 203 and the low pressure chamber 309 communicate, and the refrigerant flows into the low pressure side 202 of the fixed scroll after passing through the low pressure chamber 309, after which The compressed chamber that flows into the fixed scroll wrap 201 and the orbiting scroll wrap 1501 is compressed, and the compressed refrigerant flows into the high pressure chamber 2014 through the exhaust hole 209, and then the refrigerant is discharged into communication with the high pressure chamber 2014. Exhaust port in 2012.
  • the refrigerant flows from the suction port 2010 of the fixed scroll 2 into the vertical compressor, and flows toward the bottom wall of the casing 3 away from the fixed scroll, and the refrigerant passes through the retaining wall 308 of the casing 3 to face the controller chamber.
  • the electronic control unit in 302 is cooled, and the refrigerant flows through the motor mechanism to cool the motor mechanism, and then flows into the compression chamber formed by the fixed scroll 2 and the movable scroll 15.
  • the compressor provided by the present invention has a vertical structure. Since the space of the housing is rectangular, the length of the whole machine is shorter than that of the horizontal compressor, and the original level is maintained at the height, and is occupied when installed in the automobile. There is less lateral installation space, and the bottom of the low pressure chamber 309 of the compressor can form a smoother lubricating oil pool 31, which has better lubrication effect, improves the reliability of the compressor, and reduces the oil discharge of the compressor.
  • impurities are preferentially deposited in the lower portion of the low pressure chamber 309, so that impurities enter the pump body compression chamber composed of the fixed scroll 2 and the movable scroll 15. The probability of this is small, which greatly reduces the risk of damage to the pump body due to the ingress of impurities.
  • the compressor further includes an upper bracket 11 and a lower bracket 13.
  • the upper bracket 11 and the lower bracket 13 are provided with through holes for the bearing mechanism to pass through.
  • the upper bracket 11 is fixedly coupled to the low pressure side 202 of the fixed scroll 2.
  • the bolt 29 is provided through the upper bracket 11 and provided with a bolt through hole and a threaded hole 2015 provided in the fixed scroll 2 to connect and fix the upper bracket 11 to the low pressure side 202 of the fixed scroll 2.
  • the lower bracket 13 is fixedly coupled to the upper bracket 11 via the motor stator 12.
  • the upper bracket 11 includes a first side that is fixedly coupled to the fixed scroll 2 and a second side that is opposite to the first side.
  • a plurality of upper bracket bosses 1105 are disposed on the second side of the upper bracket 11.
  • Each of the upper bracket bosses 1105 is provided with a threaded hole 1106.
  • the upper bracket 11 includes four such bolt through holes 1106, and the center lines of the four bolt through holes 1106 form a square shape, and the present invention is not limited thereto.
  • the motor stator 12 is provided with a plurality of first bolt through holes corresponding to the screw holes 1106.
  • the lower bracket 13 is provided with a plurality of second bolt through holes corresponding to the threaded holes 1106.
  • the bolt 35 passes through the second bolt through hole, the first bolt through hole, and the screw hole 1106 to connect and fix the upper bracket 11, the motor stator 12, and the lower bracket 13.
  • the upper bracket 11, the motor stator 12, and the lower bracket 13 are suspended from the low pressure side of the fixed scroll 2 and have no contact with the casing 3.
  • the upper bracket 11, the motor stator 12, and the lower bracket 13 are mounted together on the fixed scroll 2, and the upper bracket 11, the motor stator 12, and the lower bracket 13 are not in contact with the casing 3, thereby avoiding the motor and the transmission when the compressor is running.
  • the vibration and noise generated by the mechanism are transmitted directly through the casing 3, thereby improving the vibration and noise performance of the whole machine. Since the interference fit of the motor stator 12 and the housing 3 is eliminated, the component accuracy requirements for the housing 3 and the motor stator 12 can be relaxed, so that the production cost can be reduced.
  • the mounting structure enables visual inspection of all internal parts during compressor assembly, reducing the chance of misoperation during assembly operations. Therefore, the mounting structure can optimize the processing and assembly of parts of the compressor, which is beneficial to reduce production costs.
  • Figure 17 is a cross-sectional view showing the upper bracket-motor mechanism-lower bracket assembly in accordance with another embodiment of the present invention.
  • Figure 18 is a partial view T of Figure 17.
  • the compressor may also include a guide post 36.
  • the bolt 35 passes through the guide post 36 such that the guide post 36 is located between the bolt 35 and the inner wall of the first bolt through hole of the motor stator 12.
  • the guide post 36 is assembled with the first bolt through hole.
  • One end of the guide post 36 abuts against the upper bracket 11, and the other end of the guide post 36 abuts against the lower bracket 11.
  • the axial length of the guide post 36 is greater than the axial length of the first bolt through hole. Specifically, the two ends of the guide post 36 are flat against the upper and lower brackets, and a certain distance is left between the motor stator 12 and the upper and lower brackets.
  • the vertical compressor includes a housing 3, a compression mechanism, and a motor mechanism.
  • the housing 3 has a first opening.
  • the compression mechanism includes a fixed scroll 2 and an orbiting scroll 3.
  • the low pressure side 202 of the fixed scroll 2 is opposed to the first opening of the housing 3 to form an accommodation space.
  • the motor mechanism includes a motor rotor and a motor stator 12 located in the accommodating space.
  • the motor stator 12 is fixedly connected to the fixed scroll 2 via the upper bracket 11.
  • the motor stator 12 is coupled to the terminal 21 via the motor lead-out line 1201 and to the electronic control unit within the controller cavity 302 via the stationary-wire connection via 2106 and the housing wiring via 3010.
  • the terminal 21 is located between the inner wall of the casing 3 and the outer wall of the motor stator 12, and away from the oil pool 31 (that is, at the top of the accommodating space formed by the casing 3 and the fixed scroll 2).
  • the terminal 21 includes a cylinder 2101 and an end plate 2102.
  • the end plate 2102 is provided with a through hole through which the column 2101 passes.
  • the motor lead wire 1201 includes a terminal 1202 electrically connected to the post 2101 and an insulating shroud 1203 wrapped around the outside of the terminal 1202.
  • a terminal 21 is disposed on the fixed scroll 2.
  • the fixed scroll 2 is provided with a through hole through which the column 2101 of the terminal 21 passes, and a through hole provided for the passage of the cylinder 2101 of the stud 21 around the fixed scroll 2 toward the opening of the motor mechanism Groove.
  • the surface of the end plate 2102 facing away from the motor mechanism is in contact with the bottom wall of the recess.
  • a wiring cover 2105 is further included, and the wiring cover 2105 covers the end surface of the recess provided on the back surface of the fixed scroll 2 to protect the terminal 21 and the wires connected to the controller.
  • the motor stator 12 is fixedly connected to the fixed scroll 2
  • the terminal 21 is also fixedly connected to the fixed scroll 2
  • the positional relationship between the motor stator 12 and the terminal 21 is fixed, and the static position is static.
  • the scroll 2 and the housing 3 have not been assembled, and there is sufficient operation space for assembling the motor lead 1201 and the terminal 21.
  • the length of the lead wire 1201 is used to ensure that the length of the lead wire 1201 is just enough to mount the terminal 1202 on the cylinder 2101 of the terminal 21, and the length of the lead wire 1201 is hardly redundant.
  • the insulating sheath 2104 is first sleeved on the outside of the cylinder 2101.
  • the inner diameter of the insulating sheath 2104 is smaller than the outer diameter of the cylinder 2101, so that the inner hole of the insulating sheath 2104 and the cylinder 2101 The outer surface can fit snugly.
  • the terminal 1201 is then mounted on the cylinder 2101 and the insulating shroud 1203 is pressed to elastically deform the insulating sheath 2104, ensuring a tight relationship between the insulating shroud 1203 and the insulating sheath 2104 and between the insulating sheath 2104 and the end plate 2102. fit.
  • the assembly of the motor lead wire 1201 and the terminal 21 is thus completed.
  • the fixed scroll 2 and the casing 3 are fastened by bolts to form a closed cavity.
  • the fixed scroll 2 is a part of the outer casing of the compressor, and the terminal 21 is mounted inside the fixed scroll 2.
  • the motor stator 12 is indirectly mounted on the fixed scroll 2 via the upper bracket 11.
  • the advantage of this mounting method is that the positional relationship between the motor lead wire 1201 and the terminal 21 is determined before the fixed scroll 2 and the housing 3 are mounted to form a closed cavity, and is mounted on the fixed scroll 2 and the housing 3.
  • the positional relationship between the motor lead wire 1201 and the terminal 21 after the formation of the closed cavity is no longer changed.
  • the length of the motor lead 1201 can be accurately calculated according to the position of the motor lead 1201 and the mounting point of the terminal 21, and the motor lead 1201 and the terminal 21 are ensured.
  • the length of the lead wire 1201 is not redundant, and the position of the lead wire 1201 can be better fixed, and the shaking of the motor lead wire 1201 caused by the vibration of the compressor is substantially eliminated.
  • the possibility that the motor lead wire 1201 is in contact with the peripheral component or the compressor casing is almost zero, which greatly improves the insulation and reliability of the compressor.
  • only the necessary electrical safety clearance needs to be reserved when designing the compressor housing 3 and the motor lead-out line 1201, which is advantageous for miniaturization of the compressor.
  • the mounting position of the terminal 21 and the motor lead wire 1201 is away from the oil pool, it is located at the top of the inner side of the compressor, and if there is a liquid refrigerant containing lubricating oil or trace moisture and impurities in the compressor, the liquid refrigerant first flows from the compressor.
  • the bottom of the inner side begins to accumulate, and only when the liquid refrigerant almost fills the inner cavity of the compressor, it is immersed in the connection portion of the terminal 21 and the motor lead-out line 1201. Therefore, when the terminal 21 and the motor lead wire 1201 are mounted on the inner side of the compressor, the connection portion of the terminal 21 and the motor lead wire 1201 is less likely to be immersed in the liquid refrigerant, and the insulation of the compressor is installed. better.
  • the terminal 21 is mounted on the low pressure side of the fixed scroll 2, and the inside pressure of the compressor is greater than the external pressure, the pressure difference between the inner and outer sides of the compressor acts on the terminal end plate 2102 and forces the end plate 2102 against the static vortex.
  • the seal 2103 of the terminal 21 does not require too much pressure on the terminal end plate 2102 to achieve a better seal between the terminal 21 and the low pressure side end face of the fixed scroll 2. Therefore, compared with the mounting manner in which the terminal 21 is mounted from the outside of the compressor, when the terminal 21 is mounted on the low-voltage side end surface of the fixed scroll 2, the force applied to the terminal 21 and the sealing member 2103 is better, and the terminal 21 is attached. Moreover, the strength requirement of the sealing member 2103 is not very high, which is advantageous for weight reduction and cost reduction of related parts.
  • an insulation protection device is added at a connection portion between the motor lead wire 1201 and the terminal 21, one of which is to increase the insulation shield 1203 outside the lead wire terminal 1202, and the other is to connect the wire between the insulation shield 1203 and the end plate 2102.
  • An insulating sheath 2104 is added to the outside of the column cylinder 2101. The two insulation guards can further reduce the possibility that the conductive portion of the motor lead wire 1201 and the terminal 21 is exposed to an environment containing a refrigerant, a lubricating oil, and possibly a trace amount of moisture and impurities, thereby improving the insulation performance of the compressor.
  • the structure of the vertical compressor of this embodiment is similar to that of Figs. 1 to 16, the vertical compressor includes a housing 3, a compression mechanism, and a motor mechanism.
  • the housing 3 has a first opening.
  • the compression mechanism includes a fixed scroll 2 and an orbiting scroll 3.
  • the low pressure side 202 of the fixed scroll 2 is opposed to the first opening of the housing 3 to form an accommodation space.
  • the motor mechanism includes a motor rotor and a motor stator 12 located in the accommodating space.
  • the motor stator 12 is fixedly connected to the fixed scroll 2 via the upper bracket 11.
  • the vertical compressor further includes an eccentric crankshaft 19, a pump cylinder 25, an oil pump 26, a penetrating oil pump shaft 27, an upper bearing 17, and a lower bearing 18.
  • the motor mechanism, the oil pump 26 and the lower bearing 18 are all disposed on the low pressure side of the vertical compressor.
  • the eccentric crankshaft 19 is coupled to the motor rotor 20 of the motor mechanism to transmit a rotational force, and the eccentric crankshaft 19 includes a long shaft portion 1909.
  • the first end of the long shaft portion 1909 is provided with an eccentric pin hole 1901, and the second end is provided with an eccentric pin 1908.
  • a shoulder portion 1907 is also disposed between the long shaft portion 1909 and the eccentric pin 1908.
  • the eccentric crankshaft 19 has an oil passage 1902 inside.
  • the oil passage hole 1902 penetrates the eccentric crankshaft 19 along the longitudinal direction of the eccentric crankshaft 19.
  • the oil passage hole 1902 includes a first oil pipe 1906 that penetrates the long shaft portion 1909 and a second oil pipe 1903 that penetrates the eccentric pin 1908.
  • the first oil pipe and the second oil pipe are in communication in the shoulder portion 1907.
  • the pump cylinder 25 is disposed on the lower bracket 13.
  • the pump cylinder 25 is formed with a pump oil chamber 2502.
  • the pump cylinder 25 is also provided with an oil suction hole 2501.
  • An oil pool 31 is disposed at the bottom of the casing 3, and the oil suction hole 2501 communicates with the pump cylinder 25 and the oil pool 31.
  • the oil pump 26 is disposed in the pump oil chamber 2502.
  • the oil pump 26 includes an oil pump body 2609.
  • the oil pump body 2609 has an oil pump through hole 2602 that is axially penetrated.
  • the first side of the oil pump body 2609 is provided with a radially extending oil drain hole 2601.
  • the oil drain hole 2601 communicates with the oil pump through hole 2602.
  • the oil pump body 2609 has an oil pump blade 2608 in the circumferential direction.
  • the oil pump blade 2608 presses the lubricating oil into the oil drain hole 2601 as the oil pump body 2609 rotates.
  • the oil pump body 2609 is also provided with an axial oil pump groove 2603.
  • the oil pump groove 2603 is disposed on the inner wall of the oil pump through hole 2602 and opens toward the oil pump shaft 27.
  • the oil pump groove 2603 supplies lubricating oil to pass between the inner wall of the oil pump through hole 2602 and the outer wall of the oil pump shaft 27.
  • Both ends of the oil pump shaft 27 are respectively sleeved in the eccentric pin hole 1901 of the oil pump 26 and the long shaft portion 1909, and the oil pump 26 and the oil passage hole 1902 of the eccentric crankshaft 19 are connected.
  • the upper bearing 17 is sleeved to the shoulder portion 1907 of the eccentric crankshaft 19.
  • the lower bearing 18 is disposed on the lower bracket 13.
  • the lower bearing 18 is sleeved to the first end of the long shaft portion 1909 of the eccentric crankshaft 19.
  • the upper bracket 11 is sleeved on the upper bearing 17.
  • the lower bracket 13 fixedly coupled to the motor stator 12 is provided with a through hole 1303.
  • the pump cylinder 25, the oil pump 26, the oil pump shaft 27, and the lower bearing 18 are all disposed in the through hole 1303.
  • a ring groove 1302 is also formed in the through hole 1303 of the lower bracket 13.
  • a retaining ring 24 is disposed in the ring groove 1302.
  • One end of the pump cylinder 25 abuts against the retaining ring 24.
  • the other end face of the pump cylinder 25 abuts against an oil pump end plate 28.
  • the oil pump end plate 28 is disposed on the lower bracket 13.
  • the oil pump end plate 28 is provided with an oil inlet hole 2801 communicating with the oil suction hole 2501, and the oil inlet hole 2801 is provided with a sieve mesh.
  • the eccentric pin 1908 is also provided with a radial oil hole 1904.
  • the radial oil hole 1904 penetrates from the inner wall of the second oil pipe 1903 of the eccentric pin 1908 to the outer wall of the eccentric pin 1908.
  • the eccentric pin 1908 is also provided with a first oil groove 19051.
  • the first oil groove 19051 communicates with the radial oil hole 1904 and is located between the outer wall of the eccentric pin 1908 and the inner wall of the upper bearing 17.
  • a bearing hole 1502 is provided on a side of the movable scroll 15 facing away from the fixed scroll 2.
  • a moving plate bearing 16 is disposed within the bearing hole 1502.
  • the eccentric pin 1908 is inserted into the bearing bore 1502.
  • the rotor bearing 16 is located between the eccentric pin 1908 and the inner wall of the bearing bore 1502.
  • the eccentric pin 1908 is also provided with a second oil groove 19052.
  • the second oil groove 19052 is in communication with the first oil groove 19051 and is located between the outer wall of the eccentric pin 1908 and the inner wall of the movable plate bearing 16.
  • the eccentric crankshaft 19 forms an oil passage chamber 19053 between an end of the movable scroll 15 and a bottom wall of the bearing hole 1502, and the oil passage chamber 19053 communicates with the oil passage hole 1902 and the second oil groove 19052.
  • the vertical compressor further includes an anti-rotation mechanism 200.
  • the anti-rotation mechanism 200 is disposed between the upper bracket 11 and the movable scroll 15.
  • the anti-rotation mechanism 200 has an annular structure and is provided with a key 2001 facing the upper bracket 11 and a key 2002 facing the movable scroll 15.
  • the number of keys 2001 can be two and the two keys 2001 are opposite.
  • the number of keys 2002 can also be two, and the two keys 2002 are opposite.
  • the side of the movable scroll 15 facing away from the fixed scroll 2 is provided with a key groove 1503 in which the key 2002 of the anti-rotation mechanism 200 slides.
  • a side of the upper bracket 11 facing the fixed scroll 2 is provided with a cavity 1101, a key groove 1102 and a counterbore 1103 which communicate with each other.
  • the counterbore 1103 and the shoulder portion 1907 of the eccentric crankshaft 19 form a first oil pool 1103A that can accommodate lubricating oil.
  • the cavity 1101 surrounds the counterbore 1103.
  • An annular boss is located between the cavity 1101 and the counterbore 1103.
  • the cavity 1101 forms a second oil pool 1101A that can hold lubricating oil.
  • the key groove 1102 is provided for the key 2001 of the anti-rotation mechanism 200 to slide therein.
  • the key groove 1102 penetrates the annular boss through the cavity 1101 and the counterbore 1103 so that lubricating oil can flow from the first oil pool 1103A to the second oil pool 1101A to be between the key 2001 and the key groove 1102, the key 2002 and the key groove 1503. Lubrication.
  • the upper bracket 11 is further provided with a radial oil passage hole 1107.
  • the vertical compressor also includes a return line 32.
  • One end of the oil return pipe 32 is installed in the oil passage hole 1107 of the upper bracket 11, and the other end of the oil return pipe 32 extends to the outside of the coil of the motor stator 12.
  • the oil return pipe 32 is away from the flow passage of the refrigerant from the intake port 2010 into the compression chamber formed by the fixed scroll wrap 201 and the movable scroll wrap 1501.
  • the position of the oil return slit between the oil return pipe 32, the motor stator 12, and the casing 3 is away from the flow path through which the refrigerant flows from the compressor suction port 2010 into the internal compression chamber.
  • the vertical compressor further includes a wear pad 14 .
  • the wear pad 14 is located between the upper bracket 11 and the movable scroll 15.
  • the wear pad 14 includes a through hole 1401 partially overlapping the key groove 1503 of the movable scroll 15 to pass through the key 2002 of the anti-rotation mechanism 200.
  • the maximum distance from the center of the wear pad 14 to the edge of the through hole 1401 is L1
  • the radius of the movable scroll 15 toward the end face of the motor mechanism is R1
  • the eccentric distance of the movable scroll 15 with respect to the fixed scroll 2 is r1.
  • the vertical compressor further includes an upper oil hood 22 and a lower oil hood 23 .
  • the upper oil hood 22 is mounted on the upper bracket 11.
  • the lower oil hood 23 is mounted on the lower bracket 13, and the upper oil damper 22, the lower oil hood 23, the upper bracket 11, the motor stator 12, and the lower bracket 13 form a closed space 34 (the space 34 is located inside the stator coil, in some variations In an example, the space 34 may also be defined by the outside of the stator coil, and the motor rotor 20 is housed within the space 34.
  • the upper oil hood 22 and the lower oil hood 22 may be annular members having a polygonal cross section.
  • the upper and lower oil hoods 22, 23 are mounted on the motor stator 12, such as on the inner or outer stator end faces of the stator coils.
  • the upper oil hood 22 or the lower oil hood 23 may also be mounted to the housing 3.
  • the lower oil hood 23 and the lower bracket 13 are combined into one same piece, and cooperate with the upper oil hood 22 and the motor stator 12 to form a relatively closed space 34 (see FIGS. 44 and 45). .
  • the lower end of the lower bracket 13 is closed.
  • the upper oil hood 22 and the lower oil hood 23 can be mounted and connected to the respective components by bolting/bonding/interference pressing.
  • the upper oil hood 22, the lower oil hood 23 and the upper bracket 11, the motor stator 12, and the lower bracket 13 cooperate to form a relatively closed space 34, and the motor rotor 20 is wrapped in the space 34.
  • the relatively closed space 34 can substantially isolate the lubricating oil outside it from the motor rotor 20 and the eccentric crankshaft 19 therein.
  • the vertical compressor is operated in such a manner that the motor stator 12 after the energization drives the eccentric crankshaft 19 to rotate at a high speed, and the eccentric crankshaft 19 drives the orbiting scroll 15 to eccentrically rotate with respect to the fixed scroll 2.
  • the refrigerant enters the low pressure chamber 309 through the suction port 2010 and then flows into the low pressure side 202 of the fixed scroll, and then flows into the compression chamber formed by the fixed scroll wrap 201 and the orbiting scroll wrap 1501 to be compressed, and the refrigerant after compression
  • the vent hole 209 flows into the high pressure chamber 2014, and then the compressor is discharged through the exhaust port 2012 that communicates with the high pressure chamber 2014.
  • the eccentric crankshaft 19 drives the oil pump 26 to rotate relative to the pump cylinder 25 via the oil pump shaft 27, so that the lubricating oil of the oil pool 31 stored at the bottom of the low pressure chamber 309 of the compressor is sucked into the pump through the oil inlet hole 2801 and the oil suction hole 2501 of the screen.
  • the oil chamber 2502 is discharged through the oil drain hole 2601.
  • the lubricating oil discharged from the oil drain hole 2601 is divided into two parts: a small portion of the lubricating oil flows into the lower bearing hole through the groove 2603 of the oil pump, and between the oil pump shaft 27 and the oil pump 26, between the eccentric crankshaft 19 and the lower bearing 18 can be realized.
  • the other lubricating oil passes through the through hole 2701 of the oil pump shaft and the axial oil passage hole 1902 of the eccentric crankshaft 19 and flows into the second oil pipe 1903.
  • the lubricating oil flowing into the second oil pipe 1903 is further divided into two parts: a part of the lubricating oil flows into the first oil groove 19051 of the outer surface of the eccentric crankshaft through the radial oil hole 1904, and lubricates the friction pair between the eccentric crankshaft 19 and the upper bearing 17; Another portion of the lubricating oil flows into the second oil groove 19052 of the outer surface of the eccentric crankshaft through the oil passage chamber 19053 to lubricate the friction pair between the eccentric crankshaft 19 and the movable plate bearing 16.
  • the lubricating oil flows into the cavity 1101 through the key groove 1102 of the upper bracket 11 and forms the intermediate oil pool 1101B in the cavity 1101, so that the lubricating oil can be fully immersed and the key 2001 and the bracket of the anti-rotation mechanism
  • the friction pair between the key groove 1102 of the 11 and the key groove 1503 of the movable scroll 15 is lubricated.
  • the lubricating oil can be immersed through the through hole 1401 of the wear pad 14 to the side of the movable scroll 15 facing away from the fixed scroll 2, and as the movable scroll 15 is operated at a high speed, the movable scroll 15 will be immersed in it.
  • Lubricating oil on the back surface is applied to the support surface between the wear pad 14 and the movable scroll 15, and lubrication between the wear pad 14 and the movable scroll 15 is achieved.
  • the through hole 1401 of the wear pad 14 is always covered by the end face of the passive scroll 15 facing away from the fixed scroll 2, so The through hole 1401 of the wear pad 14 is immersed in the lubricating oil on the side of the movable scroll 15 facing away from the fixed scroll 2, and the lubricating oil is always covered by the end face of the passive scroll 15 facing away from the fixed scroll 2 without flowing into the static vortex
  • the wraps 201 of the disk 2 and the wraps 1501 of the movable scroll 15 cooperate with a compression chamber formed.
  • the upper oil hood 22, the lower oil hood 23, the upper bracket 11, the motor stator 12, and the lower bracket 13 cooperate to form a relatively closed space 34 and enclose the motor rotor 20 in the space 34, thereby substantially isolating the lubricating oil in the space.
  • the lubricating oil accumulated in the cavity 1101 flows through the oil return pipe 32 to the end surface of the motor stator 12, and returns to the oil pool 31 at the bottom of the low pressure chamber 309 of the compressor through the gap between the motor stator 12 and the casing 3, This achieves the recycling of the lubricating oil inside the compressor.
  • the lubrication method of the scroll compressor can achieve good lubrication of almost all friction pairs of the internal transmission mechanism of the compressor, and can basically prevent the lubricating oil from being discharged out of the compressor as the refrigerant flows, which can greatly reduce the compressor.
  • the amount of oil discharged can be achieved by the lubrication method of the scroll compressor.
  • the present invention has the following advantages:
  • the static scroll of the wear-resistant high-strength aluminum alloy is used as a part of the compressor casing, and the suction port or the exhaust port of the compressor is arranged thereon to improve the airtightness of the compressor.
  • the suction or exhaust port of the compressor is located on the fixed scroll of the wear-resistant high-strength aluminum alloy. Due to its high material strength and compactness, the thread of the suction or exhaust platen is not easily damaged.
  • the shape of the compressor is a rectangular parallelepiped. Under the premise of keeping the volume of the overall structure of the compressor unchanged, the shape of the rectangular parallelepiped is smaller than the installation space occupied by the cylindrical shape, and the utilization efficiency of the installation space is higher.
  • the lubricating oil pool of the compressor is located at the bottom and the suction, compression and exhaust chambers are located at the top. Compared with the horizontal structure compressor, it is easier to isolate the refrigerant circulation and the oil circulation path in the compressor, combined with the oil hood. The probability of lubricating oil flowing out of the compressor with the refrigerant can be further reduced, and the utilization rate of the oil in the compressor can be improved.

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Abstract

Provided is an upright compressor, comprising a housing (3), which housing (3) is provided with a first opening; a compression mechanism comprising a static scroll plate (2), comprising a low-pressure side (202) provided with scroll teeth (201) and a high-pressure side (206) facing away from the scroll teeth (201), wherein the low-pressure side (202) of the static scroll plate (2) is opposite the first opening of the housing (3) so as to form an accommodation space; a movable scroll plate (15), which is located in the accommodation space, wherein a side of the movable scroll plate (15) provided with scroll teeth (1501) is opposite the scroll teeth (201) of the static scroll plate (2), and the scroll teeth (201) of the static scroll plate (2) and the scroll teeth (1501) of the movable scroll plate (15) form a compression cavity; and an electric motor mechanism, which comprises an electric motor rotor (20) and an electric motor stator (12), and the electric motor mechanism is located in the accommodation space, and drives the movable scroll plate (15) to rotate relative to the static scroll plate (2), so as to compress refrigerant in the compression cavity. The compressor can improve the reliability and the occupied space utilization rate of the compressor.

Description

一种立式压缩机Vertical compressor 技术领域Technical field
本发明涉及压缩机领域,尤其涉及一种车用立式压缩机。The present invention relates to the field of compressors, and more particularly to a vertical compressor for a vehicle.
背景技术Background technique
现有的车用涡旋压缩机具有以下特点和不足:The existing scroll compressors for vehicles have the following characteristics and disadvantages:
1)基本都是卧式结构,即轴系传动机构与泵体为横向安装。相对于立式压缩机,卧式压缩机的缺点是压缩机内部不易形成平稳的润滑油池,油内循环利用和润滑的难度大,压缩机的排油量大,并且如有固体杂质进入压缩机内,杂质很容易随着制冷剂流入泵体内造成泵体零件的损伤。1) Basically, the horizontal structure, that is, the shaft drive mechanism and the pump body are installed horizontally. Compared with the vertical compressor, the disadvantage of the horizontal compressor is that it is difficult to form a stable lubricating oil pool inside the compressor. It is difficult to recycle and lubricate the oil, the oil discharge of the compressor is large, and if solid impurities enter the compression. In the machine, impurities easily cause damage to the pump parts as the refrigerant flows into the pump body.
2)采用压铸铝合金壳体毛坯,通过进行较多的机加工得到壳体成品(加工部位包括壳体端面、壳体与电机过盈装配的内孔、轴承座孔及端面等)。由于压铸件容易产生气孔,如果压铸壳体的机加工部位的面积较大或者部位较多,在加工过程中很可能会使气孔贯通,从而导致壳体的气密性不良。2) The die-cast aluminum alloy shell blank is used to obtain the finished shell by machining more (the machining part includes the end face of the casing, the inner hole of the casing and the motor, and the bearing seat hole and the end face, etc.). Since the die-casting part is likely to generate air holes, if the machining part of the die-casting housing has a large area or a large number of parts, the air hole may be penetrated during the processing, resulting in poor airtightness of the housing.
3)压缩机吸气口或排气口位于铸造零件上。由于普通铸造铝合金件与锻造或挤压铸造等高强度铝合金相比其材料强度及致密性不高,安装吸气或排气压板的螺纹牙易被破坏。3) The compressor suction or exhaust port is located on the cast part. Since ordinary cast aluminum alloy parts are not high in material strength and compactness compared with high-strength aluminum alloys such as forging or extrusion casting, the thread of the suction or exhaust pressure plate is easily broken.
4)现有压缩机的外形结构基本都是类圆柱体,安装在车上时虽然压缩机本体的周边还会有一些狭小空间,但很难用来布置其它零部件。因此对安装空间的利用效率并不高。4) The external structure of the existing compressor is basically a cylinder type. Although there are some narrow spaces around the compressor body when it is installed on the vehicle, it is difficult to arrange other components. Therefore, the utilization efficiency of the installation space is not high.
发明内容Summary of the invention
本发明为了克服上述现有技术存在的缺陷,提供一种车用的电动立式压缩机,其可以提高压缩机的可靠性和压缩机所占空间的利用率。SUMMARY OF THE INVENTION In order to overcome the deficiencies of the prior art described above, the present invention provides an electric vertical compressor for a vehicle which can improve the reliability of the compressor and the utilization of the space occupied by the compressor.
本发明提供一种立式压缩机,包括:壳体,所述壳体具有第一开口;压缩机构,包括:静涡盘,包括设有涡旋齿的低压侧和背向所述涡旋齿的高压侧,所述静涡盘的低压侧与所述壳体的第一开口相对以形成一容置空间;动涡盘,所述动涡盘位于所述容置空间内,所述动涡盘设有涡旋齿的一侧与所述静涡盘的低压侧相对,且所述静涡盘的涡旋齿与所述动涡盘的涡旋齿形成压缩腔;电机机构,包括电机转子和电机定子,所述电机机构位于所述容置空间内,并驱动所述动涡盘相对于所述静涡盘转动,以压缩所述压缩腔内的制冷剂。The present invention provides a vertical compressor comprising: a housing having a first opening; and a compression mechanism comprising: a fixed scroll including a low pressure side provided with a wrap and facing away from the wrap a high pressure side, the low pressure side of the fixed scroll is opposite to the first opening of the housing to form an accommodating space; the movable scroll is located in the accommodating space, and the movable vortex a side of the disk with a wrap is opposite to a low pressure side of the fixed scroll, and a wrap of the fixed scroll forms a compression chamber with a wrap of the orbiting scroll; a motor mechanism including a motor rotor And a motor stator, the motor mechanism is located in the accommodating space, and drives the orbiting scroll to rotate relative to the fixed scroll to compress the refrigerant in the compression chamber.
相比现有技术,本发明具有如下优势:Compared with the prior art, the present invention has the following advantages:
1)采用立式结构,压缩机内部可形成平稳的润滑油池,润滑油内循环利用和润滑的难度小,压缩机内各部件不容易产生摩擦损伤。1) With the vertical structure, a stable lubricating oil pool can be formed inside the compressor, and it is difficult to recycle and lubricate the lubricating oil, and the components in the compressor are not prone to friction damage.
2)采用耐磨高强度铝合金材质的静涡盘作为压缩机外壳的一部分,并且其上布置有压缩机的吸气口或排气口,提高压缩机气密性。压缩机吸气口或排气口位于耐磨高强度铝合金材质的静涡盘上,由于其材料强度及致密性高,安装吸气或排气压板的螺纹牙不易被破坏。2) The static scroll of the wear-resistant high-strength aluminum alloy is used as a part of the compressor casing, and the suction port or the exhaust port of the compressor is arranged thereon to improve the airtightness of the compressor. The suction or exhaust port of the compressor is located on the fixed scroll of the wear-resistant high-strength aluminum alloy. Due to its high material strength and compactness, the thread of the suction or exhaust platen is not easily damaged.
3)压缩机的外形为类长方体,在保持压缩机总体结构的体积不变的前提下,类长方体外形比类圆柱体外形所占用的安装空间更小,对安装空间的利用效率更高。3) The shape of the compressor is a rectangular parallelepiped. Under the premise of keeping the volume of the overall structure of the compressor unchanged, the shape of the rectangular parallelepiped is smaller than the installation space occupied by the cylindrical shape, and the utilization efficiency of the installation space is higher.
4)压缩机的润滑油池位于底部而吸气、压缩及排气腔位于顶部,与卧式结构压缩机相比更容易实现压缩机内制冷剂流通与油循环路径的隔离,结合挡油罩可进一步降低润滑油随制冷剂流出压缩机的几率,提高压缩机内油的利用率。4) The lubricating oil pool of the compressor is located at the bottom and the suction, compression and exhaust chambers are located at the top. Compared with the horizontal structure compressor, it is easier to isolate the refrigerant circulation and the oil circulation path in the compressor, combined with the oil hood. The probability of lubricating oil flowing out of the compressor with the refrigerant can be further reduced, and the utilization rate of the oil in the compressor can be improved.
附图说明DRAWINGS
通过参照附图详细描述其示例实施方式,本发明的上述和其它特征及优点将变得更加明显。The above and other features and advantages of the present invention will become more apparent from the detailed description of the exemplary embodiments.
图1示出了根据本发明实施例的压缩机的立体图。FIG. 1 shows a perspective view of a compressor in accordance with an embodiment of the present invention.
图2示出了根据本发明实施例的压缩机的剖面图。2 shows a cross-sectional view of a compressor in accordance with an embodiment of the present invention.
图3为图2中的局部视图F。Figure 3 is a partial view F of Figure 2.
图4为图2中的局部视图G。Figure 4 is a partial view G of Figure 2.
图5示出了根据本发明实施例的压缩机的主视图。Figure 5 shows a front view of a compressor in accordance with an embodiment of the present invention.
图6为图5的A-A剖面图。Fig. 6 is a cross-sectional view taken along line A-A of Fig. 5;
图7为图5的B-B剖面图。Fig. 7 is a cross-sectional view taken along line B-B of Fig. 5;
图8示出了根据本发明实施例的压缩机壳体分解图。Figure 8 shows an exploded view of a compressor housing in accordance with an embodiment of the present invention.
图9示出了根据本发明实施例的压缩机壳体主视图。Figure 9 shows a front view of a compressor housing in accordance with an embodiment of the present invention.
图10为图9的C-C剖面图。Figure 10 is a cross-sectional view taken along line C-C of Figure 9;
图11示出了根据本发明实施例的上支架-电机机构-下支架装配立体图。Figure 11 shows a perspective view of an upper bracket-motor mechanism-lower bracket assembly in accordance with an embodiment of the present invention.
图12示出了根据本发明实施例的上支架-电机机构-下支架装配仰视图。Figure 12 shows a bottom view of the upper bracket-motor mechanism-lower bracket assembly in accordance with an embodiment of the present invention.
图13为图12的D-D剖面图。Figure 13 is a cross-sectional view taken along line D-D of Figure 12;
图14示出了根据本发明实施例的压缩机壳体内部的仰视图。Figure 14 shows a bottom view of the interior of a compressor housing in accordance with an embodiment of the present invention.
图15为图14的E-E剖面图。Fig. 15 is a sectional view taken along line E-E of Fig. 14;
图16示出了根据本发明实施例的上支架一视角的立体图。Figure 16 is a perspective view showing a perspective view of an upper bracket according to an embodiment of the present invention.
图17示出了根据本发明另一实施例的上支架-电机机构-下支架装配剖面图。Figure 17 is a cross-sectional view showing the upper bracket-motor mechanism-lower bracket assembly in accordance with another embodiment of the present invention.
图18为图17中的局部视图T。Figure 18 is a partial view T of Figure 17.
图19示出了根据本发明又一实施例的压缩机壳体内部件的立体图。Figure 19 is a perspective view of the internal components of the compressor housing in accordance with yet another embodiment of the present invention.
图20示出了根据本发明又一实施例的压缩机剖面图。Figure 20 shows a cross-sectional view of a compressor in accordance with yet another embodiment of the present invention.
图21为图20的局部视图O。Figure 21 is a partial view O of Figure 20.
图22示出了根据本发明又一实施例的接线柱的立体图。Figure 22 shows a perspective view of a terminal in accordance with yet another embodiment of the present invention.
图23示出了根据本发明实施例的压缩机的剖面图。Figure 23 shows a cross-sectional view of a compressor in accordance with an embodiment of the present invention.
图24示出了根据本发明实施例的偏心曲轴的主视图。Figure 24 shows a front view of an eccentric crankshaft in accordance with an embodiment of the present invention.
图25为图24的Q-Q剖面图。Figure 25 is a cross-sectional view taken along line Q-Q of Figure 24;
图26为图23的局部视图M。Figure 26 is a partial view M of Figure 23.
图27为图23的局部视图L。Figure 27 is a partial view L of Figure 23.
图28为根据本发明实施例的下支架的立体图。Figure 28 is a perspective view of a lower bracket in accordance with an embodiment of the present invention.
图29示出了根据本发明实施例的壳体内部部件的仰视图。Figure 29 shows a bottom view of the internal components of the housing in accordance with an embodiment of the present invention.
图30示出了根据本发明实施例的未安装油泵端板的壳体内部部件的仰视图。Figure 30 illustrates a bottom view of the internal components of the housing without the oil pump end plate installed in accordance with an embodiment of the present invention.
图31和图32分别示出根据本发明实施例的油泵的两个视角的立体图。31 and 32 respectively show perspective views of two angles of view of an oil pump in accordance with an embodiment of the present invention.
图33示出了根据本发明实施例的上支架的另一视角的立体图。Figure 33 shows a perspective view of another perspective view of the upper bracket in accordance with an embodiment of the present invention.
图34示出了根据本发明实施例的上支架-防自转机构装配示意图。Figure 34 is a schematic view showing the assembly of the upper bracket-anti-rotation mechanism according to an embodiment of the present invention.
图35示出了根据本发明实施例的动涡盘的立体图。Figure 35 shows a perspective view of a movable scroll according to an embodiment of the present invention.
图36示出了根据本发明实施例的动涡盘的仰视图。Figure 36 shows a bottom view of a movable scroll in accordance with an embodiment of the present invention.
图37示出了根据跟发明实施例的防自转机构的立体图。Figure 37 shows a perspective view of an anti-rotation mechanism in accordance with an embodiment of the invention.
图38示出了根据本发明实施例的防自转机构-耐磨垫片装配示意图。Figure 38 is a schematic view showing the assembly of an anti-rotation mechanism-wearing gasket according to an embodiment of the present invention.
图39示出了根据本发明实施例的耐磨垫片-动涡盘装配示意图。Figure 39 shows a schematic view of the wear pad-moving scroll assembly in accordance with an embodiment of the present invention.
图40示出了根据本发明实施例的回油管装配示意图。Figure 40 shows a schematic view of an oil return pipe assembly in accordance with an embodiment of the present invention.
图41示出了根据本发明实施例的制冷剂流通路径和回油管安装位置的关系。Figure 41 is a diagram showing the relationship between a refrigerant circulation path and a return pipe installation position according to an embodiment of the present invention.
图42示出了本发明实施例一种挡油罩装配示意图。Figure 42 is a schematic view showing the assembly of an oil hood according to an embodiment of the present invention.
图43示出图42中的上挡油罩和下挡油罩。Figure 43 shows the upper and lower oil hoods of Figure 42.
图44示出了本发明实施例另一种挡油罩装配示意图。Fig. 44 is a view showing the assembly of another oil hood according to an embodiment of the present invention.
图45示出图44中的上挡油罩和下挡油罩。Figure 45 shows the upper and lower oil hoods of Figure 44.
具体实施方式detailed description
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本发明将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。在图中相同的附图标记表示相同或类似的结构,因而将省略对它们的重复描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be embodied in a variety of forms and should not be construed as being limited to the embodiments set forth herein. To those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and a repetitive description thereof will be omitted.
为了改善现有技术的缺陷,本发明提供了一种立式压缩机,优选地为电动汽车用涡旋压缩机,但本发明提供的压缩机不限于电动汽车使用。本发明提供的压缩机为立式结构,即轴系传动机构与涡旋泵体轴线采用立式布置。In order to improve the defects of the prior art, the present invention provides a vertical compressor, preferably a scroll compressor for an electric vehicle, but the compressor provided by the present invention is not limited to use in an electric vehicle. The compressor provided by the invention has a vertical structure, that is, the shaft system transmission mechanism and the scroll pump body axis are arranged vertically.
首先结合图1至图16描述本发明的一种具体实施例。A specific embodiment of the present invention will first be described with reference to Figs.
在本实施例中,立式压缩机包括壳体3、包括静涡盘2和动涡盘15的压缩机构及电机机构。优选地,立式压缩机还包括上盖1。In the present embodiment, the vertical compressor includes a housing 3, a compression mechanism including the fixed scroll 2 and the movable scroll 15, and a motor mechanism. Preferably, the vertical compressor further includes an upper cover 1.
壳体3具有第一开口。可选地,壳体3为铸造件。壳体3包括一挡墙308,挡墙308将容置空间划分为低压腔309和控制器腔302。低压腔309容置电机机构。控制器腔302设有一第二开口。立式压缩机还包括控制器腔盖4和电控部件。控制器腔盖4密封第二开口。具体而言,制器腔盖4和壳体3通过密封圈9(或密封垫片,或密封胶)以及螺栓10实现密封和紧固。电控部件设置在控制器腔盖4和挡墙之间的控制器腔302内。优选地,挡墙308设有朝向控制器腔302开口的凹腔305。电控部件可选地包括第一电控部件及第二电控部件。第一电控部件容置于凹腔305内。第一电控部件包括但不限于如下部件中的一种或多种:电容、电感及继电器。第二电控部件与挡墙308设置凹腔305之外的部分贴合。第二电控部件包括功率元件。具体而言,凹腔305设置的位置,在低压腔309一侧与低压腔309内零件不干涉,在控制器腔302一侧功率元件与壳体3的挡墙308未设置凹腔305的部分贴合,在低压腔309内从吸气腔203流入的制冷剂流经挡墙308,制冷剂吸收功率元件散发的热量,实现对功率元件的冷却。这样,通过壳体3的挡墙308将低压腔309内多余空间划分用于容置电控部件,以减少控制器腔302部分的宽度L2,实现立式涡旋压缩机的小型化。而未设置在凹腔305内的其余第二电控部件可不与挡墙308贴合。The housing 3 has a first opening. Optionally, the housing 3 is a cast piece. The housing 3 includes a retaining wall 308 that divides the housing space into a low pressure chamber 309 and a controller chamber 302. The low pressure chamber 309 houses the motor mechanism. The controller cavity 302 is provided with a second opening. The vertical compressor also includes a controller chamber cover 4 and an electronic control unit. The controller chamber cover 4 seals the second opening. Specifically, the maker chamber cover 4 and the housing 3 are sealed and fastened by a seal ring 9 (or a gasket, or a sealant) and a bolt 10. The electronic control unit is disposed within the controller cavity 302 between the controller chamber cover 4 and the retaining wall. Preferably, the retaining wall 308 is provided with a cavity 305 that opens toward the controller cavity 302. The electronic control component optionally includes a first electronic control component and a second electrical control component. The first electronic control component is received within the cavity 305. The first electronic control component includes, but is not limited to, one or more of the following components: capacitors, inductors, and relays. The second electronic control component is in contact with a portion of the retaining wall 308 that is disposed outside the cavity 305. The second electronic control component includes a power component. Specifically, the position where the cavity 305 is disposed does not interfere with the components in the low pressure cavity 309 on the side of the low pressure cavity 309, and the portion of the power component and the retaining wall 308 of the housing 3 is not provided with the cavity 305 on the controller cavity 302 side. In combination, the refrigerant flowing in from the suction chamber 203 in the low pressure chamber 309 flows through the retaining wall 308, and the refrigerant absorbs heat radiated from the power unit to cool the power unit. Thus, the excess space in the low pressure chamber 309 is divided by the retaining wall 308 of the casing 3 for accommodating the electronic control unit to reduce the width L2 of the portion of the controller chamber 302, thereby miniaturizing the vertical scroll compressor. The remaining second electronic control components not disposed in the cavity 305 may not be attached to the retaining wall 308.
静涡盘2包括设有涡旋齿201的低压侧202和背向涡旋齿201的高压侧206。静涡盘2的低压侧202与壳体3的第一开口相对以形成一容置空间。优选地,壳体3和静涡盘2的低压侧202形成的容置空间可选地为类长方体。但本发明不限于此,容置空间例如还可以是类圆柱体、类正方体等形状。可选地,壳体3和静涡盘2通过密封圈7(或密封垫片,或密封胶)以及螺栓8实现密封和紧固。优选地,静涡盘为耐磨高强度铝合金件,例如锻造铝合金、挤压铸造铝合金等等(其中,高强度铝合金件的材料强度和致密性均优于普通铸造件)。可选地,静涡盘2和壳体3上还设置有一个或多个安装支脚207、303,以将压缩机安装在汽车内。The fixed scroll 2 includes a low pressure side 202 provided with a wrap 201 and a high pressure side 206 facing away from the wrap 201. The low pressure side 202 of the fixed scroll 2 is opposed to the first opening of the housing 3 to form an accommodation space. Preferably, the housing 3 and the accommodating space formed by the low pressure side 202 of the fixed scroll 2 are optionally cuboids. However, the present invention is not limited thereto, and the accommodation space may be, for example, a cylinder-like shape, a cube-like shape, or the like. Alternatively, the housing 3 and the fixed scroll 2 are sealed and fastened by a sealing ring 7 (or a gasket, or a sealant) and a bolt 8. Preferably, the fixed scroll is a wear-resistant high-strength aluminum alloy member, such as a forged aluminum alloy, an extruded aluminum alloy, or the like (wherein the strength and compactness of the high-strength aluminum alloy member are superior to those of the ordinary cast member). Optionally, one or more mounting legs 207, 303 are also provided on the fixed scroll 2 and the housing 3 to mount the compressor in the vehicle.
上盖1与静涡盘2的高压侧206之间形成高压腔2014。高压腔2014内安装有排气阀片30和排气挡板。可选地,通过密封圈5(或密封垫片,或密封胶)及螺栓6实现上盖1和静涡盘2的密封和紧固。静涡盘2的低压侧202还形成有吸气腔203。静涡盘2上还设置有与高压腔2014相连通的排气口2012以及与吸气腔203相连通的吸气口2010。静涡盘2还设置有吸气螺纹孔2011和排气螺纹孔。吸气腔203与吸气口2010连通。换言之,高强度铝合金材质的静涡盘2作为压缩机外壳的一部分,压缩机的吸气口2010、排气口2012均设在静涡盘2上。由于高强度铝合金,例如锻造或挤压铸造等材料的材料强度和致密性都优于铸件,因此吸气口2010、排气口2012的气密性和螺纹强度更好。同时,铸造的壳体3的机加工部位和机加工面积较少,壳体3的气密性更好,进而可提高整机的气密性。A high pressure chamber 2014 is formed between the upper cover 1 and the high pressure side 206 of the fixed scroll 2. An exhaust valve plate 30 and an exhaust baffle are mounted in the high pressure chamber 2014. Alternatively, the sealing and fastening of the upper cover 1 and the fixed scroll 2 are achieved by a sealing ring 5 (or a gasket, or a sealant) and a bolt 6. The low pressure side 202 of the fixed scroll 2 is also formed with an intake chamber 203. The fixed scroll 2 is also provided with an exhaust port 2012 communicating with the high pressure chamber 2014 and an intake port 2010 communicating with the intake chamber 203. The fixed scroll 2 is also provided with an intake screw hole 2011 and an exhaust threaded hole. The suction chamber 203 is in communication with the suction port 2010. In other words, the high-strength aluminum alloy static scroll 2 is a part of the compressor casing, and the compressor intake port 2010 and the exhaust port 2012 are both provided on the fixed scroll 2. Since the strength and compactness of the material of the high-strength aluminum alloy, such as forging or extrusion casting, are superior to those of the casting, the airtightness and the thread strength of the suction port 2010 and the exhaust port 2012 are better. At the same time, the machined portion and the machined area of the cast casing 3 are less, and the airtightness of the casing 3 is better, thereby improving the airtightness of the whole machine.
动涡盘15位于容置空间内。动涡盘15设有涡旋齿1501的一侧与静涡盘2的低压侧202相对,且静涡盘2的涡旋齿201与动涡盘15的涡旋齿1501形成压缩腔。The movable scroll 15 is located in the accommodating space. The side of the movable scroll 15 on which the wrap 1501 is disposed is opposed to the low pressure side 202 of the fixed scroll 2, and the wrap 201 of the fixed scroll 2 and the wrap 1501 of the movable scroll 15 form a compression chamber.
电机机构包括电机转子20和电机定子12。电机机构位于容置空间内的低压腔309.。 电机机构用于驱动动涡盘15相对于静涡盘2转动,以压缩压缩腔内的制冷剂。The motor mechanism includes a motor rotor 20 and a motor stator 12. The motor mechanism is located in the low pressure chamber 309. The motor mechanism is used to drive the orbiting scroll 15 to rotate relative to the fixed scroll 2 to compress the refrigerant in the compression chamber.
具体而言,压缩机制冷剂通路为:制冷剂通过吸气口2010进入吸气腔203,吸气腔203和低压腔309连通,制冷剂经过低压腔309之后流入静涡盘低压侧202,之后流入静涡盘涡旋齿201和动涡盘涡旋齿1501形成的压缩腔内被压缩,压缩之后的制冷剂经过排气孔209流入高压腔2014,之后制冷剂排入与高压腔2014连通的排气口2012之中。进一步地,制冷剂从静涡盘2的吸气口2010流入立式压缩机,并背向静涡盘向壳体3底壁流动,制冷剂经过壳体3的挡墙308以对控制器腔302内的电控部件进行冷却,且制冷剂流经电机机构以对电机机构进行冷却,然后流入静涡盘2与动涡盘15形成的压缩腔内。Specifically, the refrigerant refrigerant passage is: the refrigerant enters the suction chamber 203 through the suction port 2010, the suction chamber 203 and the low pressure chamber 309 communicate, and the refrigerant flows into the low pressure side 202 of the fixed scroll after passing through the low pressure chamber 309, after which The compressed chamber that flows into the fixed scroll wrap 201 and the orbiting scroll wrap 1501 is compressed, and the compressed refrigerant flows into the high pressure chamber 2014 through the exhaust hole 209, and then the refrigerant is discharged into communication with the high pressure chamber 2014. Exhaust port in 2012. Further, the refrigerant flows from the suction port 2010 of the fixed scroll 2 into the vertical compressor, and flows toward the bottom wall of the casing 3 away from the fixed scroll, and the refrigerant passes through the retaining wall 308 of the casing 3 to face the controller chamber. The electronic control unit in 302 is cooled, and the refrigerant flows through the motor mechanism to cool the motor mechanism, and then flows into the compression chamber formed by the fixed scroll 2 and the movable scroll 15.
如上,本发明提供的压缩机为立式结构,由于壳体内容置空间为类长方形,整机的长度比卧式压缩机更短,同时在高度上保持原有水平,安装在汽车上时占用更少的横向安装空间,并且压缩机的低压腔309的底部可形成更平稳的润滑油池31,润滑效果更好,可提高压缩机的可靠性,并降低压缩机的排油量。此外,如果有固体杂质通过吸气口2010和吸气腔203进入压缩机内,杂质会优先沉积在低压腔309的下部,因此杂质进入静涡盘2和动涡盘15组成的泵体压缩腔的概率很小,可大大降低因杂质进入而导致泵体损伤的风险。As described above, the compressor provided by the present invention has a vertical structure. Since the space of the housing is rectangular, the length of the whole machine is shorter than that of the horizontal compressor, and the original level is maintained at the height, and is occupied when installed in the automobile. There is less lateral installation space, and the bottom of the low pressure chamber 309 of the compressor can form a smoother lubricating oil pool 31, which has better lubrication effect, improves the reliability of the compressor, and reduces the oil discharge of the compressor. In addition, if solid impurities enter the compressor through the suction port 2010 and the suction chamber 203, impurities are preferentially deposited in the lower portion of the low pressure chamber 309, so that impurities enter the pump body compression chamber composed of the fixed scroll 2 and the movable scroll 15. The probability of this is small, which greatly reduces the risk of damage to the pump body due to the ingress of impurities.
可选地,在本实施例中,压缩机还包括上支架11和下支架13。上支架11和下支架13设有贯通的通孔,以供轴承机构穿过。Optionally, in the embodiment, the compressor further includes an upper bracket 11 and a lower bracket 13. The upper bracket 11 and the lower bracket 13 are provided with through holes for the bearing mechanism to pass through.
上支架11与静涡盘2的低压侧202连接固定。具体而言,螺栓29穿过上支架11上设置螺栓通孔及静涡盘2上设置的螺纹孔2015以使上支架11与静涡盘2的低压侧202连接固定。The upper bracket 11 is fixedly coupled to the low pressure side 202 of the fixed scroll 2. Specifically, the bolt 29 is provided through the upper bracket 11 and provided with a bolt through hole and a threaded hole 2015 provided in the fixed scroll 2 to connect and fix the upper bracket 11 to the low pressure side 202 of the fixed scroll 2.
下支架13通过电机定子12与上支架11连接固定。具体而言,在本实施例中,上支架11包括与静涡盘2连接固定的第一侧及与第一侧相背的第二侧。上支架11的第二侧上设置有多个上支架凸台1105。各上支架凸台1105设置有螺纹孔1106。可选地,上支架11包括四个所述螺栓通孔1106,四个所述螺栓通孔1106的中心连线形成正方形形状,本发明不限于此。电机定子12设置有与螺纹孔1106对应的多个第一螺栓通孔。下支架13设置有与螺纹孔1106对应的多个第二螺栓通孔。螺栓35穿过第二螺栓通孔、第一螺栓通孔及螺纹孔1106以将上支架11、电机定子12及下支架13连接固定。优选地,上支架11、电机定子12、下支架13悬挂于静涡盘2的低压侧,并与壳体3无接触部分。The lower bracket 13 is fixedly coupled to the upper bracket 11 via the motor stator 12. Specifically, in the present embodiment, the upper bracket 11 includes a first side that is fixedly coupled to the fixed scroll 2 and a second side that is opposite to the first side. A plurality of upper bracket bosses 1105 are disposed on the second side of the upper bracket 11. Each of the upper bracket bosses 1105 is provided with a threaded hole 1106. Optionally, the upper bracket 11 includes four such bolt through holes 1106, and the center lines of the four bolt through holes 1106 form a square shape, and the present invention is not limited thereto. The motor stator 12 is provided with a plurality of first bolt through holes corresponding to the screw holes 1106. The lower bracket 13 is provided with a plurality of second bolt through holes corresponding to the threaded holes 1106. The bolt 35 passes through the second bolt through hole, the first bolt through hole, and the screw hole 1106 to connect and fix the upper bracket 11, the motor stator 12, and the lower bracket 13. Preferably, the upper bracket 11, the motor stator 12, and the lower bracket 13 are suspended from the low pressure side of the fixed scroll 2 and have no contact with the casing 3.
上支架11、电机定子12、下支架13安装在一起之后吊装在静涡盘2上,上支架11、电机定子12、下支架13与壳体3不接触,可避免压缩机运转时电机与传动机构产生的振动及噪声直接通过壳体3传出,从而能够改善整机的振动与噪音性能。由于取消了电机定子12与壳体3的过盈配合,可放宽对壳体3和电机定子12的零件精度要求,因此可以降低生产成本。此外,该安装结构还可实现在压缩机装配过程中对内部所有零件的可视化检查,能够降低装配作业时的误操作几率。因此,该安装结构可以优化压缩机的零件加工和装配方式,有利于降低生产成本。The upper bracket 11, the motor stator 12, and the lower bracket 13 are mounted together on the fixed scroll 2, and the upper bracket 11, the motor stator 12, and the lower bracket 13 are not in contact with the casing 3, thereby avoiding the motor and the transmission when the compressor is running. The vibration and noise generated by the mechanism are transmitted directly through the casing 3, thereby improving the vibration and noise performance of the whole machine. Since the interference fit of the motor stator 12 and the housing 3 is eliminated, the component accuracy requirements for the housing 3 and the motor stator 12 can be relaxed, so that the production cost can be reduced. In addition, the mounting structure enables visual inspection of all internal parts during compressor assembly, reducing the chance of misoperation during assembly operations. Therefore, the mounting structure can optimize the processing and assembly of parts of the compressor, which is beneficial to reduce production costs.
进一步地,结合上述各附图并继续参见图17及图18。图17示出了根据本发明另一实施例的上支架-电机机构-下支架装配剖面图。图18为图17中的局部视图T。压缩机还可以包括导柱36。螺栓35穿过导柱36,使得导柱36位于螺栓35和电机定子12的第一螺栓通孔的内壁之间。导柱36与第一螺栓通孔过盈装配。导柱36的一端抵接上支架11,导柱36的另一端抵接下支架11。由此,可解决因电机定子12两端面平行度不良或者电机定子12端面平面度不良而进一步导致的上、下支架轴承孔的同轴度不良问题,从而能够提高上、下轴承的装配精度,进而提高压缩机的效率。优选地,导柱36的轴向长度大于第一螺栓通孔的轴向长度。具体而言,导柱36两端平整抵接上下支架,且使得电机定子12与上下支架之间留有一定距离。Further, in conjunction with the above figures and with continued reference to Figures 17 and 18. Figure 17 is a cross-sectional view showing the upper bracket-motor mechanism-lower bracket assembly in accordance with another embodiment of the present invention. Figure 18 is a partial view T of Figure 17. The compressor may also include a guide post 36. The bolt 35 passes through the guide post 36 such that the guide post 36 is located between the bolt 35 and the inner wall of the first bolt through hole of the motor stator 12. The guide post 36 is assembled with the first bolt through hole. One end of the guide post 36 abuts against the upper bracket 11, and the other end of the guide post 36 abuts against the lower bracket 11. Therefore, it is possible to solve the problem of poor coaxiality of the upper and lower bracket bearing holes caused by poor parallelism of the end faces of the motor stator 12 or poor flatness of the end surface of the motor stator 12, thereby improving the assembly accuracy of the upper and lower bearings. In turn, the efficiency of the compressor is increased. Preferably, the axial length of the guide post 36 is greater than the axial length of the first bolt through hole. Specifically, the two ends of the guide post 36 are flat against the upper and lower brackets, and a certain distance is left between the motor stator 12 and the upper and lower brackets.
下面结合图19至图22描述本发明提供的又一实施例的压缩机。Next, a compressor according to still another embodiment of the present invention will be described with reference to Figs. 19 to 22 .
与前述的压缩机类似,本实施例中,立式压缩机包括壳体3、压缩机构及电机机构。壳体3具有第一开口。压缩机构包括静涡盘2及动涡盘3。静涡盘2的低压侧202与壳体3的第一开口相对以形成一容置空间。电机机构包括位于容置空间内的电机转子和电机定子12。电机定子12通过上支架11与静涡盘2连接固定。Similar to the aforementioned compressor, in the present embodiment, the vertical compressor includes a housing 3, a compression mechanism, and a motor mechanism. The housing 3 has a first opening. The compression mechanism includes a fixed scroll 2 and an orbiting scroll 3. The low pressure side 202 of the fixed scroll 2 is opposed to the first opening of the housing 3 to form an accommodation space. The motor mechanism includes a motor rotor and a motor stator 12 located in the accommodating space. The motor stator 12 is fixedly connected to the fixed scroll 2 via the upper bracket 11.
在本实施例中,电机定子12通过电机引出线1201连接至接线柱21,并通过静盘接线通孔2106和壳体接线通孔3010连接至控制器腔302内的电控部件。接线柱21位于壳体3内壁和电机定子12的外壁之间,并远离油池31(也就是位于壳体3与静涡盘2形成的容置空间顶部)。具体而言,接线柱21包括柱体2101和端板2102。端板2102上设有供柱体2101穿过的通孔。电机引出线1201包括与柱体2101电连接的端子1202以及包覆在端子1202外部的绝缘护罩1203。在绝缘护罩1203与端板2102之间的柱体2101的外部环绕着绝缘护套2104。绝缘护套2104的内径小于柱体2101的直径。可选地,接线柱21设置在所述静涡盘2上。具体而言,静涡盘2设有供接线柱21的柱体2101穿过的通孔,及环绕静涡盘2供接线柱21的柱体2101穿过的通孔设置的朝向电机机构开口的凹槽。端板2102背离电机机构的表面与凹槽的底壁相接触。可选地,还包括接线盖板2105,接线盖板2105罩在静涡盘2背面所设的凹槽的端面,以保护接线柱21及连至控制器的导线。In the present embodiment, the motor stator 12 is coupled to the terminal 21 via the motor lead-out line 1201 and to the electronic control unit within the controller cavity 302 via the stationary-wire connection via 2106 and the housing wiring via 3010. The terminal 21 is located between the inner wall of the casing 3 and the outer wall of the motor stator 12, and away from the oil pool 31 (that is, at the top of the accommodating space formed by the casing 3 and the fixed scroll 2). Specifically, the terminal 21 includes a cylinder 2101 and an end plate 2102. The end plate 2102 is provided with a through hole through which the column 2101 passes. The motor lead wire 1201 includes a terminal 1202 electrically connected to the post 2101 and an insulating shroud 1203 wrapped around the outside of the terminal 1202. An outer portion of the cylinder 2101 between the insulating shroud 1203 and the end plate 2102 surrounds the insulative jacket 2104. The inner diameter of the insulating sheath 2104 is smaller than the diameter of the cylinder 2101. Optionally, a terminal 21 is disposed on the fixed scroll 2. Specifically, the fixed scroll 2 is provided with a through hole through which the column 2101 of the terminal 21 passes, and a through hole provided for the passage of the cylinder 2101 of the stud 21 around the fixed scroll 2 toward the opening of the motor mechanism Groove. The surface of the end plate 2102 facing away from the motor mechanism is in contact with the bottom wall of the recess. Optionally, a wiring cover 2105 is further included, and the wiring cover 2105 covers the end surface of the recess provided on the back surface of the fixed scroll 2 to protect the terminal 21 and the wires connected to the controller.
在本实施例中,由于电机定子12与静涡盘2连接固定,且接线柱21也与静涡盘2连接固定,电机定子12与接线柱21之间的位置关系已经固定不变,并且静涡盘2和壳体3尚未进行装配,有充足的操作空间进行电机引出线1201与接线柱21的装配。采用长度合适的引出线1201,确保引出线1201的长度刚好足够将端子1202安装在接线柱21的柱体2101上,引出线1201的长度几乎没有冗余。在将端子1202安装在接线柱21时先把绝缘护套2104套在柱体2101的外部,绝缘护套2104的内径小于柱体2101的外径,使绝缘护套2104的内孔与柱体2101外表面能够紧密贴合。然后将端子1201安装在柱体2101上并压紧绝缘护罩1203使绝缘护套2104发生弹性变形,确保绝缘护罩1203与绝缘护套2104之间以及绝缘护套2104与端板2102之间紧密贴合。至此完成电机引出线1201与接线柱21的装配。之后再将静涡盘2和壳体3通过螺栓紧固安装形成密闭的腔体。In this embodiment, since the motor stator 12 is fixedly connected to the fixed scroll 2, and the terminal 21 is also fixedly connected to the fixed scroll 2, the positional relationship between the motor stator 12 and the terminal 21 is fixed, and the static position is static. The scroll 2 and the housing 3 have not been assembled, and there is sufficient operation space for assembling the motor lead 1201 and the terminal 21. The length of the lead wire 1201 is used to ensure that the length of the lead wire 1201 is just enough to mount the terminal 1202 on the cylinder 2101 of the terminal 21, and the length of the lead wire 1201 is hardly redundant. When the terminal 1202 is mounted on the terminal 21, the insulating sheath 2104 is first sleeved on the outside of the cylinder 2101. The inner diameter of the insulating sheath 2104 is smaller than the outer diameter of the cylinder 2101, so that the inner hole of the insulating sheath 2104 and the cylinder 2101 The outer surface can fit snugly. The terminal 1201 is then mounted on the cylinder 2101 and the insulating shroud 1203 is pressed to elastically deform the insulating sheath 2104, ensuring a tight relationship between the insulating shroud 1203 and the insulating sheath 2104 and between the insulating sheath 2104 and the end plate 2102. fit. The assembly of the motor lead wire 1201 and the terminal 21 is thus completed. Thereafter, the fixed scroll 2 and the casing 3 are fastened by bolts to form a closed cavity.
静涡盘2作为压缩机的外壳的一部分,接线柱21安装在静涡盘2的内侧。电机定子12通过上支架11上间接安装在静涡盘2上。该安装方式的好处在于当静涡盘2与壳体3安装形成封闭腔之前就已经确定了电机引出线1201与接线柱21之间的装配位置关系,并且在静涡盘2与壳体3安装形成封闭腔之后电机引出线1201与接线柱21之间的装配位置关系不再发生变化。并且静涡盘2与壳体3安装形成封闭腔之前,可根据电机引出线1201和接线柱21的安装点的位置精确计算电机引出线1201的长度,确保在电机引出线1201与接线柱21之间装配完成后,引出线1201的长度没有冗余,也能使引出线1201的位置得到较好的固定,基本消除了压缩机振动引起的电机引出线1201的晃动。电机引出线1201与周边零件或者压缩机壳体碰触的可能性几乎为零,大大提高了压缩机的绝缘性和可靠性。并且在设计压缩机壳体3以及电机引出线1201件时只需要预留必要的电气安全间隙,有利于压缩机的小型化。The fixed scroll 2 is a part of the outer casing of the compressor, and the terminal 21 is mounted inside the fixed scroll 2. The motor stator 12 is indirectly mounted on the fixed scroll 2 via the upper bracket 11. The advantage of this mounting method is that the positional relationship between the motor lead wire 1201 and the terminal 21 is determined before the fixed scroll 2 and the housing 3 are mounted to form a closed cavity, and is mounted on the fixed scroll 2 and the housing 3. The positional relationship between the motor lead wire 1201 and the terminal 21 after the formation of the closed cavity is no longer changed. Before the fixed scroll 2 and the casing 3 are installed to form a closed cavity, the length of the motor lead 1201 can be accurately calculated according to the position of the motor lead 1201 and the mounting point of the terminal 21, and the motor lead 1201 and the terminal 21 are ensured. After the assembly is completed, the length of the lead wire 1201 is not redundant, and the position of the lead wire 1201 can be better fixed, and the shaking of the motor lead wire 1201 caused by the vibration of the compressor is substantially eliminated. The possibility that the motor lead wire 1201 is in contact with the peripheral component or the compressor casing is almost zero, which greatly improves the insulation and reliability of the compressor. Moreover, only the necessary electrical safety clearance needs to be reserved when designing the compressor housing 3 and the motor lead-out line 1201, which is advantageous for miniaturization of the compressor.
由于接线柱21与电机引出线1201的安装位置远离油池,位于压缩机内侧的顶部,而压缩机内如果存有包含润滑油或微量水分及杂质的液态制冷剂,液态制冷剂先从压缩机内侧的底部开始积存,只有当液态制冷剂几乎充满压缩机内腔时才会浸到接线柱21与电机引出线1201的连接部。因此,接线柱21与电机引出线1201安装在压缩机内侧顶部比安装在其它位置时,接线柱21与电机引出线1201的连接部浸到液态制冷剂里的概率更小,压缩机的绝缘性更好。Since the mounting position of the terminal 21 and the motor lead wire 1201 is away from the oil pool, it is located at the top of the inner side of the compressor, and if there is a liquid refrigerant containing lubricating oil or trace moisture and impurities in the compressor, the liquid refrigerant first flows from the compressor. The bottom of the inner side begins to accumulate, and only when the liquid refrigerant almost fills the inner cavity of the compressor, it is immersed in the connection portion of the terminal 21 and the motor lead-out line 1201. Therefore, when the terminal 21 and the motor lead wire 1201 are mounted on the inner side of the compressor, the connection portion of the terminal 21 and the motor lead wire 1201 is less likely to be immersed in the liquid refrigerant, and the insulation of the compressor is installed. better.
同时,由于电机引出线1201与接线柱21之间的装配过程是在压缩机外壳开放的环境中完成的,因此有着充足的操作空间,并且装配作业全程可视化,能够大大提高装配与检查作业的便利性,进而能降低作业中的误操作几率,提高生产效率。At the same time, since the assembly process between the motor lead wire 1201 and the terminal 21 is completed in an open environment of the compressor casing, there is sufficient operation space, and the entire assembly operation is visualized, which can greatly improve the assembly and inspection operations. Sex, which can reduce the chance of misoperation in the operation and improve production efficiency.
进一步地,由于接线柱21安装在静涡盘2的低压侧,而且压缩机的内侧压力大于外部压力,压缩机的内外侧压差作用在接线柱端板2102并迫使端板2102贴紧静涡盘2的凹槽内壁。接线柱21的密封件2103不需要对接线柱端板2102施加太大的压力即可实现接线柱21与静涡盘2的低压侧端面之间的较好密封。因此,相比于接线柱21从压缩机外侧安装的安装方式,接线柱21安装在静涡盘2的低压侧端面时,接线柱21与密封件2103的受力情况更好,对接线柱21以及密封件2103的强度要求不是很高,有利于相关零件的轻量化和低成本化。Further, since the terminal 21 is mounted on the low pressure side of the fixed scroll 2, and the inside pressure of the compressor is greater than the external pressure, the pressure difference between the inner and outer sides of the compressor acts on the terminal end plate 2102 and forces the end plate 2102 against the static vortex. The inner wall of the groove of the disk 2. The seal 2103 of the terminal 21 does not require too much pressure on the terminal end plate 2102 to achieve a better seal between the terminal 21 and the low pressure side end face of the fixed scroll 2. Therefore, compared with the mounting manner in which the terminal 21 is mounted from the outside of the compressor, when the terminal 21 is mounted on the low-voltage side end surface of the fixed scroll 2, the force applied to the terminal 21 and the sealing member 2103 is better, and the terminal 21 is attached. Moreover, the strength requirement of the sealing member 2103 is not very high, which is advantageous for weight reduction and cost reduction of related parts.
此外,在电机引出线1201与接线柱21的连接部位增加绝缘防护装置,其一是在引出线端子1202外部增加绝缘护罩1203,其二是在绝缘护罩1203与端板2102之间的接线柱柱体2101外部增加绝缘护套2104。这两处绝缘防护装置能进一步降低电机引出线1201与接线柱21的导电部分暴露在含有制冷剂、润滑油及可能含有微量水分和杂质的环境中的可能性,从而提高压缩机的绝缘性能。In addition, an insulation protection device is added at a connection portion between the motor lead wire 1201 and the terminal 21, one of which is to increase the insulation shield 1203 outside the lead wire terminal 1202, and the other is to connect the wire between the insulation shield 1203 and the end plate 2102. An insulating sheath 2104 is added to the outside of the column cylinder 2101. The two insulation guards can further reduce the possibility that the conductive portion of the motor lead wire 1201 and the terminal 21 is exposed to an environment containing a refrigerant, a lubricating oil, and possibly a trace amount of moisture and impurities, thereby improving the insulation performance of the compressor.
下面结合图23至图24描述本发明提供压缩机的油路设计。The oil circuit design of the present invention for providing a compressor will now be described with reference to Figs. 23 through 24.
在本实施例的立式压缩机的结构与图1至图16类似,立式压缩机包括壳体3、压缩 机构及电机机构。壳体3具有第一开口。压缩机构包括静涡盘2及动涡盘3。静涡盘2的低压侧202与壳体3的第一开口相对以形成一容置空间。电机机构包括位于容置空间内的电机转子和电机定子12。电机定子12通过上支架11与静涡盘2连接固定。The structure of the vertical compressor of this embodiment is similar to that of Figs. 1 to 16, the vertical compressor includes a housing 3, a compression mechanism, and a motor mechanism. The housing 3 has a first opening. The compression mechanism includes a fixed scroll 2 and an orbiting scroll 3. The low pressure side 202 of the fixed scroll 2 is opposed to the first opening of the housing 3 to form an accommodation space. The motor mechanism includes a motor rotor and a motor stator 12 located in the accommodating space. The motor stator 12 is fixedly connected to the fixed scroll 2 via the upper bracket 11.
本实施例中,立式压缩机还包括一偏心曲轴19、泵油缸25、油泵26、贯通的油泵轴27、上轴承17、下轴承18。电机机构、油泵26和下轴承18均设置在立式压缩机的低压侧。In the present embodiment, the vertical compressor further includes an eccentric crankshaft 19, a pump cylinder 25, an oil pump 26, a penetrating oil pump shaft 27, an upper bearing 17, and a lower bearing 18. The motor mechanism, the oil pump 26 and the lower bearing 18 are all disposed on the low pressure side of the vertical compressor.
偏心曲轴19联接到电机机构的电机转子20以传递旋转力,偏心曲轴19包括一长轴部1909。长轴部1909的第一端设有一偏心销孔1901,第二端设有一偏心销1908。长轴部1909与偏心销1908之间还设有一肩台部1907。偏心曲轴19内部具有一通油孔1902。通油孔1902沿偏心曲轴19的长度方向贯穿偏心曲轴19。通油孔1902包括贯通长轴部1909的第一油管1906和贯通偏心销1908的第二油管1903。第一油管与第二油管在肩台部1907中联通。The eccentric crankshaft 19 is coupled to the motor rotor 20 of the motor mechanism to transmit a rotational force, and the eccentric crankshaft 19 includes a long shaft portion 1909. The first end of the long shaft portion 1909 is provided with an eccentric pin hole 1901, and the second end is provided with an eccentric pin 1908. A shoulder portion 1907 is also disposed between the long shaft portion 1909 and the eccentric pin 1908. The eccentric crankshaft 19 has an oil passage 1902 inside. The oil passage hole 1902 penetrates the eccentric crankshaft 19 along the longitudinal direction of the eccentric crankshaft 19. The oil passage hole 1902 includes a first oil pipe 1906 that penetrates the long shaft portion 1909 and a second oil pipe 1903 that penetrates the eccentric pin 1908. The first oil pipe and the second oil pipe are in communication in the shoulder portion 1907.
泵油缸25,设置在下支架13上。泵油缸25形成有泵油腔2502。泵油缸25还设置有吸油孔2501。壳体3的底部设有一油池31,吸油孔2501联通泵油缸25和油池31。The pump cylinder 25 is disposed on the lower bracket 13. The pump cylinder 25 is formed with a pump oil chamber 2502. The pump cylinder 25 is also provided with an oil suction hole 2501. An oil pool 31 is disposed at the bottom of the casing 3, and the oil suction hole 2501 communicates with the pump cylinder 25 and the oil pool 31.
油泵26设置于泵油腔2502内。油泵26包括一油泵本体2609。油泵本体2609具有一轴向贯穿的油泵通孔2602。油泵本体2609的第一侧设有一径向延展的排油孔2601。排油孔2601联通油泵通孔2602。油泵本体2609的周向具有一油泵叶片2608。油泵叶片2608随所述油泵本体2609的旋转将润滑油压入排油孔2601。油泵本体2609还设置有一轴向的油泵凹槽2603。油泵凹槽2603设置在油泵通孔2602的内壁上并朝向油泵轴27开口。油泵凹槽2603供润滑油通过以在油泵通孔2602的内壁和油泵轴27的外壁之间润滑。The oil pump 26 is disposed in the pump oil chamber 2502. The oil pump 26 includes an oil pump body 2609. The oil pump body 2609 has an oil pump through hole 2602 that is axially penetrated. The first side of the oil pump body 2609 is provided with a radially extending oil drain hole 2601. The oil drain hole 2601 communicates with the oil pump through hole 2602. The oil pump body 2609 has an oil pump blade 2608 in the circumferential direction. The oil pump blade 2608 presses the lubricating oil into the oil drain hole 2601 as the oil pump body 2609 rotates. The oil pump body 2609 is also provided with an axial oil pump groove 2603. The oil pump groove 2603 is disposed on the inner wall of the oil pump through hole 2602 and opens toward the oil pump shaft 27. The oil pump groove 2603 supplies lubricating oil to pass between the inner wall of the oil pump through hole 2602 and the outer wall of the oil pump shaft 27.
油泵轴27两端分别套接在油泵26和长轴部1909的偏心销孔1901,联通油泵26与偏心曲轴19的通油孔1902。Both ends of the oil pump shaft 27 are respectively sleeved in the eccentric pin hole 1901 of the oil pump 26 and the long shaft portion 1909, and the oil pump 26 and the oil passage hole 1902 of the eccentric crankshaft 19 are connected.
上轴承17套接偏心曲轴19的肩台部1907。下轴承18设置在下支架13上。下轴承18套接偏心曲轴19的长轴部1909的第一端。上支架11套接在上轴承17上。The upper bearing 17 is sleeved to the shoulder portion 1907 of the eccentric crankshaft 19. The lower bearing 18 is disposed on the lower bracket 13. The lower bearing 18 is sleeved to the first end of the long shaft portion 1909 of the eccentric crankshaft 19. The upper bracket 11 is sleeved on the upper bearing 17.
可选地,与电机定子12连接固定的下支架13设有通孔1303。泵油缸25、油泵26、油泵轴27及下轴承18均设置在通孔1303内。下支架13的通孔1303内还设有环槽1302。环槽1302内设有挡圈24。泵油缸25的一端面紧贴挡圈24。泵油缸25的另一端面紧贴一油泵端板28。油泵端板28设置于下支架13上。油泵端板28设有与吸油孔2501连通的进油孔2801,所述进油孔2801设有滤网。Optionally, the lower bracket 13 fixedly coupled to the motor stator 12 is provided with a through hole 1303. The pump cylinder 25, the oil pump 26, the oil pump shaft 27, and the lower bearing 18 are all disposed in the through hole 1303. A ring groove 1302 is also formed in the through hole 1303 of the lower bracket 13. A retaining ring 24 is disposed in the ring groove 1302. One end of the pump cylinder 25 abuts against the retaining ring 24. The other end face of the pump cylinder 25 abuts against an oil pump end plate 28. The oil pump end plate 28 is disposed on the lower bracket 13. The oil pump end plate 28 is provided with an oil inlet hole 2801 communicating with the oil suction hole 2501, and the oil inlet hole 2801 is provided with a sieve mesh.
可选地,偏心销1908还设置有一径向油孔1904。径向油孔1904从偏心销1908的第二油管1903内壁贯通至偏心销1908的外壁。偏心销1908还设置有第一油槽19051。第一油槽19051与径向油孔1904联通,并位于偏心销1908的外壁和上轴承17的内壁之间。Optionally, the eccentric pin 1908 is also provided with a radial oil hole 1904. The radial oil hole 1904 penetrates from the inner wall of the second oil pipe 1903 of the eccentric pin 1908 to the outer wall of the eccentric pin 1908. The eccentric pin 1908 is also provided with a first oil groove 19051. The first oil groove 19051 communicates with the radial oil hole 1904 and is located between the outer wall of the eccentric pin 1908 and the inner wall of the upper bearing 17.
可选地,动涡盘15背向静涡盘2的一侧设置有轴承孔1502。一动盘轴承16设置在轴承孔1502内。偏心销1908插入轴承孔1502。动盘轴承16位于偏心销1908和轴承孔1502内壁之间。偏心销1908还设置有第二油槽19052。第二油槽19052与第一油槽19051 联通,并位于偏心销1908的外壁和动盘轴承16的内壁之间。可选地,偏心曲轴19朝向动涡盘15的一端与轴承孔1502的底壁之间形成通油腔19053,通油腔19053与通油孔1902和第二油槽19052连通。Alternatively, a bearing hole 1502 is provided on a side of the movable scroll 15 facing away from the fixed scroll 2. A moving plate bearing 16 is disposed within the bearing hole 1502. The eccentric pin 1908 is inserted into the bearing bore 1502. The rotor bearing 16 is located between the eccentric pin 1908 and the inner wall of the bearing bore 1502. The eccentric pin 1908 is also provided with a second oil groove 19052. The second oil groove 19052 is in communication with the first oil groove 19051 and is located between the outer wall of the eccentric pin 1908 and the inner wall of the movable plate bearing 16. Optionally, the eccentric crankshaft 19 forms an oil passage chamber 19053 between an end of the movable scroll 15 and a bottom wall of the bearing hole 1502, and the oil passage chamber 19053 communicates with the oil passage hole 1902 and the second oil groove 19052.
可选地,立式压缩机还包括防自转机构200。防自转机构200设置在上支架11与动涡盘15之间。防自转机构200为一环状结构,并设置有朝向上支架11的键2001和朝向动涡盘15的键2002。键2001的数量可以是两个,且两个键2001相对。键2002的数量也可以是两个,且两个键2002相对。对应于键2002,动涡盘15背向静涡盘2的一侧设置有供防自转机构200的键2002在其中滑动的键槽1503。Optionally, the vertical compressor further includes an anti-rotation mechanism 200. The anti-rotation mechanism 200 is disposed between the upper bracket 11 and the movable scroll 15. The anti-rotation mechanism 200 has an annular structure and is provided with a key 2001 facing the upper bracket 11 and a key 2002 facing the movable scroll 15. The number of keys 2001 can be two and the two keys 2001 are opposite. The number of keys 2002 can also be two, and the two keys 2002 are opposite. Corresponding to the key 2002, the side of the movable scroll 15 facing away from the fixed scroll 2 is provided with a key groove 1503 in which the key 2002 of the anti-rotation mechanism 200 slides.
进一步地,上支架11朝向所述静涡盘2的一侧设置有互相联通的凹腔1101、键槽1102及沉孔1103。沉孔1103与偏心曲轴19的肩台部1907形成一可容纳润滑油的第一油池1103A。凹腔1101环绕沉孔1103。一环状凸台位于凹腔1101和沉孔1103之间。凹腔1101形成一可容纳润滑油的第二油池1101A。键槽1102供防自转机构200的键2001在其中滑动。键槽1102贯通环状凸台并联通凹腔1101和沉孔1103,使润滑油可从第一油池1103A流向第二油池1101A,以在键2001和键槽1102之间、键2002和键槽1503之间润滑。Further, a side of the upper bracket 11 facing the fixed scroll 2 is provided with a cavity 1101, a key groove 1102 and a counterbore 1103 which communicate with each other. The counterbore 1103 and the shoulder portion 1907 of the eccentric crankshaft 19 form a first oil pool 1103A that can accommodate lubricating oil. The cavity 1101 surrounds the counterbore 1103. An annular boss is located between the cavity 1101 and the counterbore 1103. The cavity 1101 forms a second oil pool 1101A that can hold lubricating oil. The key groove 1102 is provided for the key 2001 of the anti-rotation mechanism 200 to slide therein. The key groove 1102 penetrates the annular boss through the cavity 1101 and the counterbore 1103 so that lubricating oil can flow from the first oil pool 1103A to the second oil pool 1101A to be between the key 2001 and the key groove 1102, the key 2002 and the key groove 1503. Lubrication.
可选地,上支架11还设置有径向的通油孔1107。立式压缩机还包括回油管32。回油管32的一端安装在上支架11的通油孔1107内,回油管32的另一端延伸至电机定子12的线圈外侧。回油管32远离制冷剂从吸气口2010流入静涡盘涡旋齿201和动涡盘涡旋齿1501形成的压缩腔的流通通道。具体而言,回油管32、电机定子12与壳体3之间的回油缝隙的位置远离制冷剂从压缩机吸气口2010流入内部压缩腔的流通路径。Optionally, the upper bracket 11 is further provided with a radial oil passage hole 1107. The vertical compressor also includes a return line 32. One end of the oil return pipe 32 is installed in the oil passage hole 1107 of the upper bracket 11, and the other end of the oil return pipe 32 extends to the outside of the coil of the motor stator 12. The oil return pipe 32 is away from the flow passage of the refrigerant from the intake port 2010 into the compression chamber formed by the fixed scroll wrap 201 and the movable scroll wrap 1501. Specifically, the position of the oil return slit between the oil return pipe 32, the motor stator 12, and the casing 3 is away from the flow path through which the refrigerant flows from the compressor suction port 2010 into the internal compression chamber.
可选地,立式压缩机还包括耐磨垫片14。耐磨垫片14位于上支架11和动涡盘15之间。耐磨垫片14包括与动涡盘15的键槽1503部分重叠的通孔1401以供防自转机构200的键2002穿过。耐磨垫片14的中心到通孔1401边缘的最大距离为L1,动涡盘15朝向电机机构一侧端面的半径为R1,动涡盘15相对于静涡盘2进行偏心回转的偏心距为r1,则R1>L1+r1。Optionally, the vertical compressor further includes a wear pad 14 . The wear pad 14 is located between the upper bracket 11 and the movable scroll 15. The wear pad 14 includes a through hole 1401 partially overlapping the key groove 1503 of the movable scroll 15 to pass through the key 2002 of the anti-rotation mechanism 200. The maximum distance from the center of the wear pad 14 to the edge of the through hole 1401 is L1, the radius of the movable scroll 15 toward the end face of the motor mechanism is R1, and the eccentric distance of the movable scroll 15 with respect to the fixed scroll 2 is r1. , then R1>L1+r1.
可选地,立式压缩机还包括上挡油罩22和下挡油罩23。在本实施例中,上挡油罩22安装在上支架11上。下挡油罩23安装在下支架13上,上挡油罩22、下挡油罩23、上支架11、电机定子12、下支架13形成密闭的空间34(空间34位于定子线圈内侧,在一些变化例中,空间34也可以由定子线圈外侧来限定),所述电机转子20容置在所述空间34内。上挡油罩22和下挡油罩22可以是折线形截面的环状部件。在一些变化例中,上挡油罩22或下挡油罩23安装在电机定子12上,例如安装于定子线圈的内侧或外侧的定子端面上。在另一些变化例中,上挡油罩22或下挡油罩23还可以安装在壳体3上。在又一些变化例中,下挡油罩23与下支架13结合为同一个零件,并与上挡油罩22、电机定子12之间配合形成较为密闭的空间34(如图44及图45)。换言之,在该变化例中,下支架13下端封闭。上挡油罩22及下挡油罩23与可以通过螺栓/粘结/过盈压入与各部件安装连接。Optionally, the vertical compressor further includes an upper oil hood 22 and a lower oil hood 23 . In the present embodiment, the upper oil hood 22 is mounted on the upper bracket 11. The lower oil hood 23 is mounted on the lower bracket 13, and the upper oil damper 22, the lower oil hood 23, the upper bracket 11, the motor stator 12, and the lower bracket 13 form a closed space 34 (the space 34 is located inside the stator coil, in some variations In an example, the space 34 may also be defined by the outside of the stator coil, and the motor rotor 20 is housed within the space 34. The upper oil hood 22 and the lower oil hood 22 may be annular members having a polygonal cross section. In some variations, the upper and lower oil hoods 22, 23 are mounted on the motor stator 12, such as on the inner or outer stator end faces of the stator coils. In other variations, the upper oil hood 22 or the lower oil hood 23 may also be mounted to the housing 3. In still other variations, the lower oil hood 23 and the lower bracket 13 are combined into one same piece, and cooperate with the upper oil hood 22 and the motor stator 12 to form a relatively closed space 34 (see FIGS. 44 and 45). . In other words, in this variation, the lower end of the lower bracket 13 is closed. The upper oil hood 22 and the lower oil hood 23 can be mounted and connected to the respective components by bolting/bonding/interference pressing.
由此,上挡油罩22、下挡油罩23与上支架11、电机定子12、下支架13相互配合形成一个较为密闭的空间34,并将电机转子20包裹在空间34内。该较为密闭的空间34可将其外的润滑油与其内的电机转子20、偏心曲轴19基本隔离。Thereby, the upper oil hood 22, the lower oil hood 23 and the upper bracket 11, the motor stator 12, and the lower bracket 13 cooperate to form a relatively closed space 34, and the motor rotor 20 is wrapped in the space 34. The relatively closed space 34 can substantially isolate the lubricating oil outside it from the motor rotor 20 and the eccentric crankshaft 19 therein.
立式压缩机通过如下方式运转,通电后的电机定子12驱动偏心曲轴19高速旋转,偏心曲轴19带动动涡盘15相对于静涡盘2进行偏心回转。制冷剂通过吸气口2010进入低压腔309之后流入静涡盘低压侧202,之后流入静涡盘涡旋齿201和动涡盘涡旋齿1501形成的压缩腔内被压缩,压缩之后的制冷剂经过排气孔209流入高压腔2014,之后通过与高压腔2014连通的排气口2012排出压缩机。The vertical compressor is operated in such a manner that the motor stator 12 after the energization drives the eccentric crankshaft 19 to rotate at a high speed, and the eccentric crankshaft 19 drives the orbiting scroll 15 to eccentrically rotate with respect to the fixed scroll 2. The refrigerant enters the low pressure chamber 309 through the suction port 2010 and then flows into the low pressure side 202 of the fixed scroll, and then flows into the compression chamber formed by the fixed scroll wrap 201 and the orbiting scroll wrap 1501 to be compressed, and the refrigerant after compression The vent hole 209 flows into the high pressure chamber 2014, and then the compressor is discharged through the exhaust port 2012 that communicates with the high pressure chamber 2014.
偏心曲轴19通过油泵轴27带动油泵26相对于泵油缸25进行回转,使储存于压缩机低压腔309底部的油池31的润滑油通过带滤网的进油孔2801和吸油孔2501被吸入泵油腔2502并通过排油孔2601排出。The eccentric crankshaft 19 drives the oil pump 26 to rotate relative to the pump cylinder 25 via the oil pump shaft 27, so that the lubricating oil of the oil pool 31 stored at the bottom of the low pressure chamber 309 of the compressor is sucked into the pump through the oil inlet hole 2801 and the oil suction hole 2501 of the screen. The oil chamber 2502 is discharged through the oil drain hole 2601.
从排油孔2601排出的润滑油分成两部分:其中一小部分润滑油通过油泵的凹槽2603流入下轴承孔,可实现油泵轴27与油泵26之间、偏心曲轴19与下轴承18之间的良好润滑;另一大部分润滑油通过油泵轴的通孔2701和偏心曲轴19的轴向通油孔1902并流入第二油管1903。The lubricating oil discharged from the oil drain hole 2601 is divided into two parts: a small portion of the lubricating oil flows into the lower bearing hole through the groove 2603 of the oil pump, and between the oil pump shaft 27 and the oil pump 26, between the eccentric crankshaft 19 and the lower bearing 18 can be realized. The other lubricating oil passes through the through hole 2701 of the oil pump shaft and the axial oil passage hole 1902 of the eccentric crankshaft 19 and flows into the second oil pipe 1903.
流入第二油管1903的润滑油又分为两部分:其中一部分润滑油通过径向油孔1904流入偏心曲轴外表面的第一油槽19051,对偏心曲轴19和上轴承17之间摩擦副进行润滑;另一部分润滑油通过通油腔19053流入偏心曲轴外表面的第二油槽19052,对偏心曲轴19和动盘轴承16之间摩擦副进行润滑。The lubricating oil flowing into the second oil pipe 1903 is further divided into two parts: a part of the lubricating oil flows into the first oil groove 19051 of the outer surface of the eccentric crankshaft through the radial oil hole 1904, and lubricates the friction pair between the eccentric crankshaft 19 and the upper bearing 17; Another portion of the lubricating oil flows into the second oil groove 19052 of the outer surface of the eccentric crankshaft through the oil passage chamber 19053 to lubricate the friction pair between the eccentric crankshaft 19 and the movable plate bearing 16.
由于压缩机的转速较高并且带动油泵26同步运转,会有较多的润滑油被迅速泵到油槽19051和19052,并通过油槽19051和19052流入上支架11的沉孔1103,因此几乎瞬间就会有润滑油积存在沉孔1103内形成中间油池1103A。当油面高度足够高时,润滑油通过上支架11的键槽1102流入凹腔1101并在凹腔1101内形成中间油池1101B,因此润滑油能够充分浸到并对防自转机构的键2001与支架11的键槽1102、键2002与动涡盘15的键槽1503之间摩擦副进行润滑。Since the rotation speed of the compressor is high and the oil pump 26 is driven to operate synchronously, more lubricating oil is quickly pumped to the oil grooves 19051 and 19052, and flows into the counterbore 1103 of the upper bracket 11 through the oil grooves 19051 and 19052, so that almost instantaneously Lubricating oil is accumulated in the counterbore 1103 to form an intermediate oil pool 1103A. When the oil level is sufficiently high, the lubricating oil flows into the cavity 1101 through the key groove 1102 of the upper bracket 11 and forms the intermediate oil pool 1101B in the cavity 1101, so that the lubricating oil can be fully immersed and the key 2001 and the bracket of the anti-rotation mechanism The friction pair between the key groove 1102 of the 11 and the key groove 1503 of the movable scroll 15 is lubricated.
并且润滑油可通过耐磨垫片14的通孔1401浸到动涡盘15的背向静涡盘2的一侧,随着动涡盘15的高速运转,动涡盘15会将浸到其背面的润滑油涂抹到耐磨垫片14与动涡盘15之间的支撑面上,实现耐磨垫片14与动涡盘15之间的润滑。由于动涡盘15与耐磨垫片14的配合关系满足R1>L1+r1,使得耐磨垫片14的通孔1401始终被动涡盘15的背向静涡盘2的端面所覆盖,因此通过耐磨垫片14的通孔1401浸到动涡盘15的背向静涡盘2的一侧的润滑油始终被动涡盘15的背向静涡盘2的端面所覆盖而不会流入静涡盘2的涡旋齿201和动涡盘15的涡旋齿1501配合形成的压缩腔。And the lubricating oil can be immersed through the through hole 1401 of the wear pad 14 to the side of the movable scroll 15 facing away from the fixed scroll 2, and as the movable scroll 15 is operated at a high speed, the movable scroll 15 will be immersed in it. Lubricating oil on the back surface is applied to the support surface between the wear pad 14 and the movable scroll 15, and lubrication between the wear pad 14 and the movable scroll 15 is achieved. Since the mating relationship between the movable scroll 15 and the wear pad 14 satisfies R1>L1+r1, the through hole 1401 of the wear pad 14 is always covered by the end face of the passive scroll 15 facing away from the fixed scroll 2, so The through hole 1401 of the wear pad 14 is immersed in the lubricating oil on the side of the movable scroll 15 facing away from the fixed scroll 2, and the lubricating oil is always covered by the end face of the passive scroll 15 facing away from the fixed scroll 2 without flowing into the static vortex The wraps 201 of the disk 2 and the wraps 1501 of the movable scroll 15 cooperate with a compression chamber formed.
并且上挡油罩22、下挡油罩23、上支架11、电机定子12、下支架13相互配合形成较为密闭的空间34并将电机转子20包裹在空间34内,基本将润滑油隔离在空间34之内,可基本避免高速旋转的电机转子20或曲轴19搅动润滑油并将润滑油甩飞到制冷剂的流通 空间中。And the upper oil hood 22, the lower oil hood 23, the upper bracket 11, the motor stator 12, and the lower bracket 13 cooperate to form a relatively closed space 34 and enclose the motor rotor 20 in the space 34, thereby substantially isolating the lubricating oil in the space. Within 34, the motor rotor 20 or the crankshaft 19, which can substantially avoid high-speed rotation, agitates the lubricating oil and flies the lubricating oil into the flow space of the refrigerant.
此外,凹腔1101内积存的润滑油通过回油管32流到电机定子12的端面处,并通过电机定子12与壳体3之间的缝隙回到压缩机低压腔309底部的油池31,由此实现润滑油在压缩机内部的循环利用。In addition, the lubricating oil accumulated in the cavity 1101 flows through the oil return pipe 32 to the end surface of the motor stator 12, and returns to the oil pool 31 at the bottom of the low pressure chamber 309 of the compressor through the gap between the motor stator 12 and the casing 3, This achieves the recycling of the lubricating oil inside the compressor.
由于制冷剂从进入压缩机吸气口2010一直到流入静涡盘的涡旋齿201和动涡盘的涡旋齿1501配合形成的压缩腔所经过的流通空间都分布在压缩机低压腔309的上部,而润滑油的油池31位于低压腔309的底部,并且上述的润滑油从带滤网的进油孔2801一直到通过电机定子12与壳体3之间的缝隙回到油池31的压缩机内部油循环全过程可实现润滑油与制冷剂流通的基本隔离,因此大幅降低了润滑油随着制冷剂流通而被排出压缩机的几率。The flow space passing through the compression chamber formed by the refrigerant entering the compressor suction port 2010 until the wraps 201 flowing into the fixed scroll and the wraps 1501 of the movable scroll are distributed in the low pressure chamber 309 of the compressor The upper portion, and the oil pool 31 of the lubricating oil is located at the bottom of the low pressure chamber 309, and the lubricating oil is returned from the oil inlet hole 2801 of the screen to the oil pool 31 through the gap between the motor stator 12 and the casing 3. The entire process of oil circulation inside the compressor can achieve the basic isolation of the lubricating oil and the refrigerant flow, thus greatly reducing the probability that the lubricating oil will be discharged to the compressor as the refrigerant flows.
综上,该种涡旋压缩机的润滑方式能实现对压缩机内部传动机构的几乎所有摩擦副的良好润滑,并且能基本避免润滑油随着制冷剂流通而排出压缩机,可大幅降低压缩机的排油量。In summary, the lubrication method of the scroll compressor can achieve good lubrication of almost all friction pairs of the internal transmission mechanism of the compressor, and can basically prevent the lubricating oil from being discharged out of the compressor as the refrigerant flows, which can greatly reduce the compressor. The amount of oil discharged.
相比现有技术,本发明具有如下优势:Compared with the prior art, the present invention has the following advantages:
1)采用立式结构,压缩机内部可形成平稳的润滑油池,润滑油内循环利用和润滑的难度小,压缩机内各部件不容易产生摩擦损伤。1) With the vertical structure, a stable lubricating oil pool can be formed inside the compressor, and it is difficult to recycle and lubricate the lubricating oil, and the components in the compressor are not prone to friction damage.
2)采用耐磨高强度铝合金材质的静涡盘作为压缩机外壳的一部分,并且其上布置有压缩机的吸气口或排气口,提高压缩机气密性。压缩机吸气口或排气口位于耐磨高强度铝合金材质的静涡盘上,由于其材料强度及致密性高,安装吸气或排气压板的螺纹牙不易被破坏。2) The static scroll of the wear-resistant high-strength aluminum alloy is used as a part of the compressor casing, and the suction port or the exhaust port of the compressor is arranged thereon to improve the airtightness of the compressor. The suction or exhaust port of the compressor is located on the fixed scroll of the wear-resistant high-strength aluminum alloy. Due to its high material strength and compactness, the thread of the suction or exhaust platen is not easily damaged.
3)压缩机的外形为类长方体,在保持压缩机总体结构的体积不变的前提下,类长方体外形比类圆柱体外形所占用的安装空间更小,对安装空间的利用效率更高。3) The shape of the compressor is a rectangular parallelepiped. Under the premise of keeping the volume of the overall structure of the compressor unchanged, the shape of the rectangular parallelepiped is smaller than the installation space occupied by the cylindrical shape, and the utilization efficiency of the installation space is higher.
4)压缩机的润滑油池位于底部而吸气、压缩及排气腔位于顶部,与卧式结构压缩机相比更容易实现压缩机内制冷剂流通与油循环路径的隔离,结合挡油罩可进一步降低润滑油随制冷剂流出压缩机的几率,提高压缩机内油的利用率。4) The lubricating oil pool of the compressor is located at the bottom and the suction, compression and exhaust chambers are located at the top. Compared with the horizontal structure compressor, it is easier to isolate the refrigerant circulation and the oil circulation path in the compressor, combined with the oil hood. The probability of lubricating oil flowing out of the compressor with the refrigerant can be further reduced, and the utilization rate of the oil in the compressor can be improved.
以上具体地示出和描述了本发明的示例性实施方式。应该理解,本发明不限于所公开的实施方式,相反,本发明意图涵盖包含在所附权利要求范围内的各种修改和等效置换。The exemplary embodiments of the present invention have been particularly shown and described above. It is to be understood that the invention is not limited to the disclosed embodiments, and the invention is intended to cover various modifications and equivalents.

Claims (37)

  1. 一种立式压缩机,其特征在于,包括:A vertical compressor, comprising:
    壳体(3),所述壳体(3)具有第一开口;a housing (3) having a first opening;
    压缩机构,包括:Compression mechanism, including:
    静涡盘(2),包括设有涡旋齿(201)的低压侧(202)和背向所述涡旋齿(201)的高压侧(206),所述静涡盘(2)的低压侧(202)与所述壳体(3)的第一开口相对以形成一容置空间;The fixed scroll (2) includes a low pressure side (202) provided with a wrap (201) and a high pressure side (206) facing away from the wrap (201), the low pressure of the fixed scroll (2) The side (202) is opposite to the first opening of the casing (3) to form an accommodating space;
    动涡盘(15),所述动涡盘(15)位于所述容置空间内,所述动涡盘(15)设有涡旋齿(1501)的一侧与所述静涡盘(2)的涡旋齿(201)相对,且所述静涡盘(2)的涡旋齿(201)与所述动涡盘(15)的涡旋齿(1501)形成压缩腔;a movable scroll (15), the movable scroll (15) is located in the accommodating space, and the movable scroll (15) is provided with one side of the wrap (1501) and the fixed scroll (2) The wraps (201) are opposed to each other, and the wraps (201) of the fixed scroll (2) and the wraps (1501) of the orbiting scroll (15) form a compression chamber;
    电机机构,包括电机转子(20)和电机定子(12),所述电机机构位于所述容置空间内,并驱动所述动涡盘(15)相对于所述静涡盘(2)转动,以压缩所述压缩腔内的制冷剂。a motor mechanism comprising a motor rotor (20) and a motor stator (12), the motor mechanism being located in the accommodating space and driving the movable scroll (15) to rotate relative to the fixed scroll (2), To compress the refrigerant in the compression chamber.
  2. 如权利要求1所述的立式压缩机,其特征在于,所述静涡盘(2)为铝合金锻造件或铝合金挤压铸造件,所述立式压缩机还包括:The vertical compressor according to claim 1, wherein the stationary scroll (2) is an aluminum alloy forged part or an aluminum alloy extruded casting, and the vertical compressor further comprises:
    上盖(1),所述上盖(1)与所述静涡盘(2)的高压侧(206)之间形成高压腔(2014);An upper cover (1), a high pressure chamber (2014) is formed between the upper cover (1) and the high pressure side (206) of the fixed scroll (2);
    所述静涡盘(2)的低压侧(202)还形成有吸气腔(203),其中,The low pressure side (202) of the fixed scroll (2) is further formed with an air suction chamber (203), wherein
    所述静涡盘(2)上还设置有与所述高压腔(2014)相连通的排气口(2012)以及与所述吸气腔(203)相连通的吸气口(2010)。The fixed scroll (2) is further provided with an exhaust port (2012) communicating with the high pressure chamber (2014) and an intake port (2010) communicating with the suction chamber (203).
  3. 如权利要求2所述的立式压缩机,其特征在于,所述壳体(3)和所述静涡盘(2)的低压侧(202)形成的容置空间为类长方体。The vertical compressor according to claim 2, characterized in that the housing (3) and the low-pressure side (202) of the fixed scroll (2) form an accommodation space which is a rectangular parallelepiped.
  4. 如权利要求3所述的立式压缩机,其特征在于,所述壳体(3)包括一挡墙(308),所述挡墙(308)将所述容置空间划分为低压腔(309)和控制器腔(302),A vertical compressor according to claim 3, wherein said housing (3) includes a retaining wall (308) that divides said housing space into a low pressure chamber (309) And the controller cavity (302),
    所述低压腔(309)容置所述电机机构;The low pressure chamber (309) houses the motor mechanism;
    所述控制器腔(302)设有一第二开口。The controller cavity (302) is provided with a second opening.
  5. 如权利要求4所述的立式压缩机,其特征在于,还包括:The vertical compressor of claim 4, further comprising:
    控制器腔盖(4),所述控制器腔盖(4)密封所述第二开口;a controller chamber cover (4), the controller chamber cover (4) sealing the second opening;
    电控部件,设置在所述控制器腔盖(4)和所述挡墙之间的所述控制器腔(302)内。An electronic control component is disposed within the controller cavity (302) between the controller chamber cover (4) and the retaining wall.
  6. 如权利要求5所述的立式压缩机,其特征在于,所述挡墙设有朝向所述控制器腔(302)开口的凹腔(305),The vertical compressor according to claim 5, wherein said retaining wall is provided with a cavity (305) opening toward said controller chamber (302),
    所述电控部件包括:The electronic control component includes:
    第一电控部件,容置于所述凹腔(305)内;a first electronic control component is received in the cavity (305);
    第二电控部件,与所述挡墙(308)设置所述凹腔(305)之外的部分空间里。The second electronic control unit is disposed in a portion of the space other than the cavity (305) with the retaining wall (308).
  7. 如权利要求6所述的立式压缩机,其特征在于,所述第一电控部件包括如下部件 中的一种或多种:电容、电感及继电器;所述第二电控部件包括功率元件,所述功率元件与所述挡墙(308)贴合。A vertical compressor according to claim 6, wherein said first electronic control unit comprises one or more of the following components: a capacitor, an inductor, and a relay; and said second electronic control unit includes a power component The power component is attached to the retaining wall (308).
  8. 如权利要求1所述的立式压缩机,其特征在于,还包括:The vertical compressor of claim 1 further comprising:
    上支架(11),与所述静涡盘(2)的低压侧(202)连接固定;The upper bracket (11) is fixedly connected to the low pressure side (202) of the fixed scroll (2);
    下支架(13),通过所述电机定子(12)与所述上支架连接固定。The lower bracket (13) is fixedly connected to the upper bracket by the motor stator (12).
  9. 如权利要求8所述的立式压缩机,其特征在于,A vertical compressor according to claim 8, wherein
    所述上支架(11)包括与所述静涡盘(2)连接固定的第一侧及与所述第一侧相背的第二侧,所述上支架(11)的第二侧上设置有多个上支架凸台(1105),各所述上支架凸台(1105)设置有螺纹孔(1106);The upper bracket (11) includes a first side fixedly coupled to the fixed scroll (2) and a second side opposite the first side, and the second side of the upper bracket (11) is disposed There are a plurality of upper bracket bosses (1105), and each of the upper bracket bosses (1105) is provided with a threaded hole (1106);
    所述电机定子(12)设置有与所述螺纹孔(1106)对应的多个第一螺栓通孔;The motor stator (12) is provided with a plurality of first bolt through holes corresponding to the threaded holes (1106);
    所述下支架(13)设置有与所述螺纹孔(1106)对应的多个第二螺栓通孔;The lower bracket (13) is provided with a plurality of second bolt through holes corresponding to the threaded holes (1106);
    螺栓(35)穿过所述第二螺栓通孔、所述第一螺栓通孔及所述螺纹孔(1106)以将所述上支架(11)、所述电机定子(12)及所述下支架(13)连接固定。a bolt (35) passing through the second bolt through hole, the first bolt through hole, and the threaded hole (1106) to place the upper bracket (11), the motor stator (12), and the lower portion The bracket (13) is fixedly connected.
  10. 如权利要求9所述的立式压缩机,其特征在于,还包括:The vertical compressor according to claim 9, further comprising:
    导柱(36),所述螺栓(35)穿过所述导柱(36),所述导柱(36)位于所述螺栓(35)和所述电机定子(12)的第一螺栓通孔的内壁之间,a guide post (36), the bolt (35) passing through the guide post (36), the guide post (36) being located at the bolt (35) and the first bolt through hole of the motor stator (12) Between the inner walls,
    其中,所述导柱(36)的一端抵接所述上支架(11),所述导柱(36)的另一端抵接所述下支架(11)。Wherein, one end of the guiding post (36) abuts the upper bracket (11), and the other end of the guiding post (36) abuts the lower bracket (11).
  11. 如权利要求10所述的立式压缩机,其特征在于,所述导柱(36)的轴向长度大于所述第一螺栓通孔的轴向长度。A vertical compressor according to claim 10, wherein said guide post (36) has an axial length greater than an axial length of said first bolt through hole.
  12. 如权利要求9所述的立式压缩机,其特征在于,所述上支架(11)包括四个所述螺纹孔(1106),四个所述螺纹孔(1106)的中心连线形成正方形形状。A vertical compressor according to claim 9, wherein said upper bracket (11) includes four said threaded holes (1106), and a center line of four of said threaded holes (1106) forms a square shape .
  13. 如权利要求8所述的立式压缩机,其特征在于,螺栓(29)穿过所述上支架(11)及设置在所述静涡盘(2)的螺纹孔(2015)以使所述上支架(11)与所述静涡盘(2)的低压侧(202)连接固定。A vertical compressor according to claim 8, wherein a bolt (29) passes through said upper bracket (11) and a threaded hole (2015) provided in said fixed scroll (2) to cause said The upper bracket (11) is fixedly coupled to the low pressure side (202) of the fixed scroll (2).
  14. 如权利要求8所述的立式压缩机,其特征在于,所述上支架(11)和所述下支架(13)设有贯通的通孔,以供轴承机构穿过。A vertical compressor according to claim 8, wherein said upper bracket (11) and said lower bracket (13) are provided with through holes for the bearing mechanism to pass through.
  15. 如权利要求8所述的立式压缩机,其特征在于,所述电机定子(12)通过电机引出线(1201)连接至接线柱(21),所述接线柱(21)位于所述壳体(3)内壁和所述电机定子(12)的外壁之间,且远离所述壳体(3)的底壁。A vertical compressor according to claim 8, wherein said motor stator (12) is connected to a terminal (21) via a motor lead wire (1201), said terminal (21) being located in said housing (3) between the inner wall and the outer wall of the motor stator (12) and away from the bottom wall of the casing (3).
  16. 如权利要求15所述的立式压缩机,其特征在于,所述接线柱(21)包括柱体(2101)和端板(2102),所述端板(2102)上设有供所述柱体(2101)穿过的通孔;The vertical compressor according to claim 15, wherein said terminal (21) comprises a cylinder (2101) and an end plate (2102), and said end plate (2102) is provided with said column a through hole through which the body (2101) passes;
    所述电机引出线(1201)包括与所述柱体(2101)电连接的端子(1202)以及包覆在端子(1202)外部的绝缘护罩(1203);The motor lead wire (1201) includes a terminal (1202) electrically connected to the post (2101) and an insulating shroud (1203) wrapped around the terminal (1202);
    其中,在所述绝缘护罩与端板(2102)之间的柱体(2101)的外部环绕着绝缘护套 (2104)。Wherein, the outer portion of the cylinder (2101) between the insulating shroud and the end plate (2102) is surrounded by an insulating sheath (2104).
  17. 如权利要求16所述的立式压缩机,其特征在于,所述绝缘护套(2104)的内径小于所述柱体(2101)的外径。The vertical compressor according to claim 16, wherein the inner diameter of the insulating sheath (2104) is smaller than the outer diameter of the cylinder (2101).
  18. 如权利要求16所述的立式压缩机,其特征在于,所述接线柱(21)设置在所述静涡盘(2)上。A vertical compressor according to claim 16, wherein said terminal (21) is disposed on said fixed scroll (2).
  19. 如权利要求18所述的立式压缩机,其特征在于,A vertical compressor according to claim 18, wherein
    所述静涡盘(2)设有供所述接线柱(21)的柱体(2101)穿过的通孔,及环绕静涡盘(2)供所述接线柱(21)的柱体(2101)穿过的所述通孔设置的朝向所述电机机构开口的凹槽;The fixed scroll (2) is provided with a through hole through which the column (2101) of the terminal (21) passes, and a column surrounding the fixed scroll (2) for the terminal (21) ( 2101) a through hole provided through the through hole facing the opening of the motor mechanism;
    所述端板(2102)背离所述电机机构的表面与所述凹槽的底壁相接触。The surface of the end plate (2102) facing away from the motor mechanism is in contact with the bottom wall of the recess.
  20. 如权利要求8所述的立式压缩机,其特征在于,还包括:The vertical compressor of claim 8 further comprising:
    一偏心曲轴(19),联接到所述电机机构的电机转子(20)以传递旋转力,所述偏心曲轴(19)包括一长轴部(1909),所述长轴部(1909)的第一端设有一偏心销孔(1901),第二端设有一偏心销(1908),所述长轴部(1909)与所述偏心销(1908)之间还设有一肩台部(1907),所述偏心曲轴(19)内部具有一通油孔(1902),所述通油孔(1902)沿所述偏心曲轴(19)的长度方向贯穿所述偏心曲轴(19);An eccentric crankshaft (19) coupled to the motor rotor (20) of the motor mechanism for transmitting a rotational force, the eccentric crankshaft (19) including a long shaft portion (1909), the long shaft portion (1909) An eccentric pin hole (1901) is disposed at one end, an eccentric pin (1908) is disposed at the second end, and a shoulder portion (1907) is further disposed between the long shaft portion (1909) and the eccentric pin (1908). The eccentric crankshaft (19) has an oil passage hole (1902) inside, the oil passage hole (1902) penetrating the eccentric crankshaft (19) along the length direction of the eccentric crankshaft (19);
    一泵油缸(25),设置在所述下支架(13)上,所述泵油缸(25)形成有泵油腔(2502),所述泵油缸(25)还设置有吸油孔(2501),所述壳体(3)的底部设有一油池(31),所述吸油孔(2501)联通所述泵油缸(25)和油池(31);a pump cylinder (25) is disposed on the lower bracket (13), the pump cylinder (25) is formed with a pump oil chamber (2502), and the pump cylinder (25) is further provided with an oil suction hole (2501), The bottom of the casing (3) is provided with an oil pool (31), the oil suction hole (2501) is connected to the pump cylinder (25) and the oil pool (31);
    一油泵(26),设置于所述泵油腔(2502)内;An oil pump (26) is disposed in the pump oil chamber (2502);
    一贯通的油泵轴(27),两端分别套接在所述油泵(26)和所述长轴部(1909)的偏心销孔(1901),联通所述油泵(26)与所述偏心曲轴(19)的通油孔(1902);a penetrating oil pump shaft (27) is respectively sleeved at the oil pump (26) and the eccentric pin hole (1901) of the long shaft portion (1909), and the oil pump (26) and the eccentric crankshaft are connected (19) oil passage hole (1902);
    一上轴承(17),套接所述偏心曲轴(19)的肩台部(1907);以及An upper bearing (17) that sleeves a shoulder portion (1907) of the eccentric crankshaft (19);
    一下轴承(18),设置在所述下支架(13)上,所述下轴承(18)套接所述偏心曲轴(19)的长轴部(1909)的第一端;a lower bearing (18) disposed on the lower bracket (13), the lower bearing (18) sleeved a first end of the long shaft portion (1909) of the eccentric crankshaft (19);
    其中,所述电机机构、油泵(26)和下轴承(18)均设置在所述立式压缩机的低压侧。Wherein, the motor mechanism, the oil pump (26) and the lower bearing (18) are both disposed on the low pressure side of the vertical compressor.
  21. 如权利要求20所述的立式压缩机,其特征在于,所述油泵(26)包括一油泵本体(2609),所述油泵本体(2609)具有一轴向贯穿的油泵通孔(2602),所述油泵本体(2609)的第一侧设有一径向延展的排油孔(2601),所述排油孔(2601)联通所述油泵通孔(2602),所述油泵本体(2609)的周向具有一油泵叶片(2608),所述油泵叶片(2608)随所述油泵本体(2609)的旋转将润滑油压入所述排油孔(2601)。The vertical compressor according to claim 20, wherein said oil pump (26) comprises an oil pump body (2609), said oil pump body (2609) having an axially penetrating oil pump through hole (2602), The first side of the oil pump body (2609) is provided with a radially extending oil drain hole (2601), the oil drain hole (2601) is connected to the oil pump through hole (2602), and the oil pump body (2609) The oil pumping vane (2608) is circumferentially directed, and the oil pumping vane (2608) pressurizes the lubricating oil into the oil draining hole (2601) as the oil pump body (2609) rotates.
  22. 如权利要求21所述的立式压缩机,其特征在于,所述油泵本体(2609)还设置有一轴向的油泵凹槽(2603),所述油泵凹槽(2603)设置在所述油泵通孔(2602)的内壁上并朝向所述油泵轴(27)开口,所述油泵凹槽(2603)供润滑油通过以在所述油泵通孔(2602)的内壁和所述油泵轴(27)的外壁之间润滑。The vertical compressor according to claim 21, wherein said oil pump body (2609) is further provided with an axial oil pump groove (2603), and said oil pump groove (2603) is disposed at said oil pump passage An inner wall of the hole (2602) opening toward the oil pump shaft (27), the oil pump groove (2603) for lubricating oil to pass through the inner wall of the oil pump through hole (2602) and the oil pump shaft (27) Lubricate between the outer walls.
  23. 如权利要求22所述的立式压缩机,其特征在于,所述下支架(13)设有通孔(1303),所述泵油缸(25)、油泵(26)、油泵轴(27)及所述下轴承(18)均设置在所述通孔(1303)内,油泵凹槽(2603)供所述润滑油流向所述下轴承(18)和所述偏心曲轴(19)之间。The vertical compressor according to claim 22, wherein the lower bracket (13) is provided with a through hole (1303), the pump cylinder (25), the oil pump (26), the oil pump shaft (27), and The lower bearing (18) is disposed in the through hole (1303), and the oil pump groove (2603) supplies the lubricating oil to flow between the lower bearing (18) and the eccentric crankshaft (19).
  24. 如权利要求23所述的立式压缩机,其特征在于,A vertical compressor according to claim 23, wherein
    所述下支架(13)的通孔(1303)内还设有环槽(1302),所述环槽(1302)内设有挡圈(24);The through hole (1303) of the lower bracket (13) is further provided with a ring groove (1302), and the ring groove (1302) is provided with a retaining ring (24);
    所述泵油缸(25)的一端面紧贴所述挡圈(24),所述泵油缸(25)的另一端面紧贴一油泵端板(28),所述油泵端板(28)设置于所述下支架(13)上,所述油泵端板(28)设有与所述吸油孔(2501)连通的进油孔(2801),所述进油孔(2801)设有滤网。An end surface of the pump cylinder (25) is in close contact with the retaining ring (24), and the other end surface of the pump cylinder (25) is in close contact with an oil pump end plate (28), and the oil pump end plate (28) is disposed. On the lower bracket (13), the oil pump end plate (28) is provided with an oil inlet hole (2801) communicating with the oil suction hole (2501), and the oil inlet hole (2801) is provided with a sieve.
  25. 如权利要求20所述的立式压缩机,其特征在于,所述通油孔(1902)包括贯通所述长轴部(1909)的第一油管(1906)和贯通所述偏心销(1908)的第二油管(1903),所述第一油管与所述第二油管在所述肩台部(1907)中联通。The vertical compressor according to claim 20, wherein said oil passage hole (1902) includes a first oil pipe (1906) penetrating the long shaft portion (1909) and penetrating the eccentric pin (1908) a second oil pipe (1903), the first oil pipe and the second oil pipe are in communication in the shoulder portion (1907).
  26. 如权利要求25所述的立式压缩机,其特征在于,所述肩台部(1907)还设置有一径向油孔(1904),所述径向油孔(1904)从所述偏心销(1908)的第二油管(1903)内壁贯通至所述偏心销(1908)的外壁。A vertical compressor according to claim 25, wherein said shoulder portion (1907) is further provided with a radial oil hole (1904) from said eccentric pin (1904) The inner wall of the second oil pipe (1903) of 1908) penetrates to the outer wall of the eccentric pin (1908).
  27. 如权利要求26所述的立式压缩机,其特征在于,所述偏心销(1908)还设置有第一油槽(19051),所述第一油槽(19051)与所述径向油孔(1904)联通,并位于所述偏心销(1908)的外壁和所述上轴承(17)的内壁之间。The vertical compressor according to claim 26, wherein said eccentric pin (1908) is further provided with a first oil groove (19051), said first oil groove (19051) and said radial oil hole (1904) And communicating between the outer wall of the eccentric pin (1908) and the inner wall of the upper bearing (17).
  28. 如权利要求27所述的立式压缩机,其特征在于,所述上支架(11)套接在所述上轴承(17)上。A vertical compressor according to claim 27, wherein said upper bracket (11) is sleeved on said upper bearing (17).
  29. 如权利要求27所述的立式压缩机,其特征在于,A vertical compressor according to claim 27, wherein
    所述动涡盘(15)背向所述静涡盘(2)的一侧设置有轴承孔(1502),一动盘轴承(16)设置在所述轴承孔(1502)内,所述偏心销(1908)插入所述轴承孔(1502),所述动盘轴承(16)位于所述偏心销(1908)和所述轴承孔(1502)内壁之间,A bearing hole (1502) is disposed on a side of the movable scroll (15) facing away from the fixed scroll (2), and a movable disk bearing (16) is disposed in the bearing hole (1502), the eccentric pin (1908) inserting the bearing bore (1502), the moving disc bearing (16) being located between the eccentric pin (1908) and the inner wall of the bearing bore (1502),
    所述偏心销(1908)还设置有第二油槽(19052),所述第二油槽(19052)与所述第一油槽(19051)联通,并位于所述偏心销(1908)的外壁和所述动盘轴承(16)的内壁之间。The eccentric pin (1908) is further provided with a second oil groove (19052), the second oil groove (19052) is in communication with the first oil groove (19051), and is located at an outer wall of the eccentric pin (1908) and the Between the inner walls of the rotor bearing (16).
  30. 如权利要求29所述的立式压缩机,其特征在于,所述偏心曲轴(19)朝向所述动涡盘(15)的一端与所述轴承孔(1502)的底壁之间形成通油腔(19053),所述通油腔(19053)与所述通油孔(1902)和所述第二油槽(19052)连通。A vertical compressor according to claim 29, wherein said eccentric crankshaft (19) forms an oil passage between an end of said orbiting scroll (15) and a bottom wall of said bearing hole (1502) A cavity (19053), the oil passage chamber (19053) is in communication with the oil passage hole (1902) and the second oil groove (19052).
  31. 如权利要求20所述的立式压缩机,其特征在于,还包括防自转机构(200),设置在所述上支架(11)与所述动涡盘(15)之间,所述防自转机构(200)设置有朝向所述上支架(11)的键(2001)和朝向所述动涡盘(15)的键(2002),A vertical compressor according to claim 20, further comprising an anti-rotation mechanism (200) disposed between said upper bracket (11) and said movable scroll (15), said anti-rotation The mechanism (200) is provided with a key (2001) facing the upper bracket (11) and a key (2002) facing the movable scroll (15),
    所述动涡盘(15)背向所述静涡盘(2)的一侧设置有供所述防自转机构(200)的键(2002)在其中滑动的键槽(1503)。A side of the movable scroll (15) facing away from the fixed scroll (2) is provided with a key groove (1503) in which a key (2002) of the anti-rotation mechanism (200) slides.
  32. 如权利要求31所述的立式压缩机,其特征在于,A vertical compressor according to claim 31, wherein
    所述上支架(11)朝向所述静涡盘(2)的一侧设置有互相联通的凹腔(1101)、键槽(1102)及沉孔(1103),The upper bracket (11) is disposed on one side of the fixed scroll (2) with a cavity (1101), a keyway (1102) and a counterbore (1103) communicating with each other.
    所述沉孔(1103)与所述偏心曲轴(19)的肩台部(1907)形成一可容纳润滑油的第一油池(1103A);The counterbore (1103) and the shoulder portion (1907) of the eccentric crankshaft (19) form a first oil pool (1103A) capable of containing lubricating oil;
    所述凹腔(1101)环绕所述沉孔(1103),一环状凸台位于所述凹腔(1101)和所述沉孔(1103)之间,所述凹腔(1101)形成一可容纳润滑油的第二油池(1101A);The cavity (1101) surrounds the counterbore (1103), an annular boss is located between the cavity (1101) and the counterbore (1103), and the cavity (1101) forms a a second oil pool (1101A) containing lubricating oil;
    所述键槽(1102)供所述防自转机构(200)的键(2001)在其中滑动,所述键槽(1102)贯通环状凸台并联通所述凹腔(1101)和所述沉孔(1103),使润滑油可从所述第一油池(1103A)流向所述第二油池(1101A),以在所述键(2001)和所述键槽(1102)之间、所述键(2002)和所述键槽(1503)之间润滑。The keyway (1102) is slidable therein by a key (2001) of the anti-rotation mechanism (200), and the keyway (1102) is connected through the annular boss through the cavity (1101) and the counterbore (through the annular boss) 1103), allowing lubricating oil to flow from the first oil pool (1103A) to the second oil pool (1101A) to be between the key (2001) and the keyway (1102), the key ( 2002) and lubrication between the keyway (1503).
  33. 如权利要求31所述的立式压缩机,其特征在于,所述上支架(11)还设置有径向的通油孔(1107),The vertical compressor according to claim 31, wherein said upper bracket (11) is further provided with a radial oil passage hole (1107).
    所述立式压缩机还包括:The vertical compressor further includes:
    回油管(32),所述回油管(32)的一端安装在上支架(11)的通油孔(1107)内,所述回油管(32)的另一端延伸至壳体(3)内壁和电机定子(12)的线圈外侧之间。a return pipe (32), one end of the oil return pipe (32) is installed in an oil passage hole (1107) of the upper bracket (11), and the other end of the oil return pipe (32) extends to the inner wall of the casing (3) and Between the outside of the coil of the motor stator (12).
  34. 如权利要求31所述的立式压缩机,其特征在于,还包括:A vertical compressor according to claim 31, further comprising:
    耐磨垫片(14),位于所述上支架(11)和所述动涡盘(15)之间,所述耐磨垫片(14)包括与所述动涡盘(15)的键槽(1503)部分重叠的通孔(1401)以供所述防自转机构(200)的键(2002)穿过,其中,a wear pad (14) between the upper bracket (11) and the movable scroll (15), the wear pad (14) including a keyway with the movable scroll (15) 1503) a partially overlapping through hole (1401) for passing through a key (2002) of the anti-rotation mechanism (200), wherein
    所述耐磨垫片(14)的中心到通孔(1401)边缘的最大距离为L1,所述动涡盘(15)朝向所述电机机构一侧端面的半径为R1,所述动涡盘(15)相对于所述静涡盘(2)进行偏心回转的偏心距为r1,则R1>L1+r1。The maximum distance from the center of the wear pad (14) to the edge of the through hole (1401) is L1, and the radius of the movable scroll (15) toward the end face of the motor mechanism is R1, the movable scroll (15) When the eccentricity of the eccentric rotation with respect to the fixed scroll (2) is r1, R1 > L1 + r1.
  35. 如权利要求20所述的立式压缩机,其特征在于,还包括:The vertical compressor of claim 20, further comprising:
    上挡油罩(22),安装在所述上支架(11)上;An upper oil hood (22) is mounted on the upper bracket (11);
    下挡油罩(23),安装在所述下支架(13)上,a lower oil hood (23) mounted on the lower bracket (13),
    所述上挡油罩(22)、下挡油罩(23)、上支架(11)、电机定子(12)、下支架(13)形成密闭的空间(34),所述电机转子(20)容置在所述空间(34)内。The upper oil hood (22), the lower oil hood (23), the upper bracket (11), the motor stator (12), and the lower bracket (13) form a closed space (34), and the motor rotor (20) It is housed in the space (34).
  36. 如权利要求35所述的立式压缩机,其特征在于,所述上挡油罩(22)和所述下挡油罩(22)为折线形截面的环状部件。The vertical compressor according to claim 35, wherein said upper oil hood (22) and said lower oil hood (22) are annular members having a polygonal cross section.
  37. 如权利要求4所述的立式压缩机,其特征在于,所述制冷剂从所述静涡盘(2)的吸气口(2010)流入所述立式压缩机,并背向所述静涡盘向所述壳体(3)底壁流动,所述制冷剂经过所述壳体(3)的挡墙(308)以对所述控制器腔(302)内的电控部件进行冷却,且所述制冷剂流经所述电机机构以对所述电机机构进行冷却,然后流入所述静涡盘(2)与所述动涡盘(15)形成的压缩腔内。A vertical compressor according to claim 4, wherein said refrigerant flows into said vertical compressor from an intake port (2010) of said fixed scroll (2) and faces away from said static a scroll flows toward a bottom wall of the casing (3), and the refrigerant passes through a retaining wall (308) of the casing (3) to cool an electronic control unit in the controller chamber (302). And the refrigerant flows through the motor mechanism to cool the motor mechanism, and then flows into the compression chamber formed by the fixed scroll (2) and the movable scroll (15).
PCT/CN2018/078313 2017-04-28 2018-03-07 Upright compressor WO2018196485A1 (en)

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