WO2018196028A1 - Processing method for extruding a soft lamp belt from silica gel - Google Patents

Processing method for extruding a soft lamp belt from silica gel Download PDF

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Publication number
WO2018196028A1
WO2018196028A1 PCT/CN2017/083287 CN2017083287W WO2018196028A1 WO 2018196028 A1 WO2018196028 A1 WO 2018196028A1 CN 2017083287 W CN2017083287 W CN 2017083287W WO 2018196028 A1 WO2018196028 A1 WO 2018196028A1
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Prior art keywords
silica gel
silicone
semi
strip
mold
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PCT/CN2017/083287
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French (fr)
Chinese (zh)
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薛丹琳
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深圳迪亚士照明科技有限公司
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Publication of WO2018196028A1 publication Critical patent/WO2018196028A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture

Definitions

  • the invention relates to the field of LED light strips, in particular to a method for processing a soft strip of silicone rubber.
  • the integrated LED waterproof soft lamp strip with dustproof and waterproof protection functions on the market adopts the PVC extrusion molding process to form the outer layer of the protective wrap.
  • the PVC material itself has the characteristics of easy yellowing and poor weather resistance. After the product is used for a period of time, the protective material of the surface PVC will have different degrees of yellowing, aging and cracking, which directly affect the service life of the product.
  • the invention provides a processing method for the soft strip of silica gel extrusion to solve the problem that the protective material of the surface layer PVC will have different degrees of yellowing, aging and cracking after using for a period of time in the prior art, which directly affects the service life of the product. problem.
  • a method for processing a silicone light stripping soft lamp strip comprising:
  • Step 1 Extrusion of the silica gel input line: after preparing the first semi-solid mixed silica gel, the first semi-solid mixed silica gel is wrapped on the core wire by using a silica gel extruder equipped with a first mold, and then vulcanized to obtain the Silicone input line;
  • Step 2 manufacturing a bare LED strip of light
  • Step 3 the LED bare board soft light strip is subjected to infiltration and undercoating treatment; note: since the primer coating is a volatile liquid, when not in use, it needs to be poured into a sealed container for storage, and the role of the primer is to activate the PFC. The adhesion to the semi-solid mixed silica gel makes the bonding between the two more firm. The function of debugging the PFC is to adjust the position of the mold.
  • Step 4 Extrusion of the silicone soft lamp strip: After preparing the second semi-solid mixed silica gel, the second semi-solid mixed silica gel is formed into a silica gel protection tube by using a silica gel extruder equipped with a second mold, and is made during the extrusion process.
  • the silicone protective tube is wrapped around the LED bare strip soft strip processed in the step 3 from the circumferential direction, and then vulcanized to obtain the silicone soft strip, wherein the LED element of the silicone flexible strip and the silicone Forming a gap between the inner walls of the protective tube, and a side of the silicone flexible strip away from the LED element is fixedly connected to the silicone protective sleeve;
  • the problem that the flexible circuit board forms a wave shape inside the product is solved, the problem of chromatic aberration of illumination is also solved, the weather resistance is improved, the service life is prolonged, the production process is greatly simplified, and the production cycle is shortened. reduce manufacturing cost.
  • Step 5 Soldering the silicone input wire: soldering the silicone input wire to the silicone flexible lamp strip, and wrapping the ends of the silicone soft lamp strip with the third semi-solid mixed silica gel and curing by hot pressing.
  • the step 1 comprises:
  • the silica gel is rolled into a sheet and then taken out, and the first semi-solid mixed silica gel is cut into a block shape;
  • Step 12 winding the core wire on the reel of the pay-off machine
  • Step 13 the first mold is loaded into the silicone extruding machine, and the positions of the inner mold and the outer mold of the first mold are initially adjusted, so that the inner mold is at the central coaxial position of the outer mold;
  • Step 14 the core wire is fed into the silica gel extruder equipped with the first mold and passed through the first mold, and the core wire is fixed on the belt of the tractor with a first semi-solid mixed silica gel, and then the silicone extruder is started;
  • the first half of the solid mixed silica gel is fed into the feeding end of the silica gel extruder, and when the first semi-solid mixed silica gel is extruded from the first mold and wrapped around the core wire, the vulcanizing furnace and the tractor are immediately started.
  • the step 1 comprises:
  • step 15 when the core wire is extruded about 1 meter long, it is cut off in time, and the cut input line enters the high temperature vulcanization furnace. After the input line passes through the vulcanization furnace, it is cut off to observe the position of the cross section of the core wire. If the center position of the cross section of the core wire meets the requirements, it is a qualified product; otherwise, the position of the inner and outer molds needs to be adjusted again to adjust the position of the cross section of the core wire until the extruded product meets the requirements.
  • the step 2 includes:
  • the bare LED soft strip test When the bare LED soft strip test is qualified, it is necessary to solder the n bare LED soft strips with a small FPC. When soldering, the solder point height is ⁇ 1.2mm, and the inner mold of the second mold will be connected. The board soft light strip is worn all over again. If the tin point is too high and the inner mold is not worn, it is necessary to use a soldering iron to fix the solder joint to avoid affecting the over-die, and then the connected bare-band soft light strip is placed on the pay-off line. On the reel of the shelf.
  • the step 3 includes:
  • Step 31 the primer JXY-200-A and the primer JXY-200-B are poured into the groove of the primer in a ratio of 1:1, and then stirred and uniformly mixed with a glass rod;
  • step 32 the bare board soft light strip prepared in step 2 is passed once in the slot with the primer, and it is necessary to ensure that each bare board soft light strip is soaked in the bottom coating;
  • Step 33 start the vulcanization furnace, and bake the soft strip of the bare board that has been bubbled through the vulcanization furnace along with the traction belt;
  • Step 34 at the end of the vulcanization furnace, use a wire take-up machine to transfer the baked bare-plate flexible light strip back to the reel;
  • Step 35 welding one end of the bare flexible lamp strip of the reel to a debugging PFC of about 10 meters long;
  • step 36 the bare-plate flexible strip reel that has passed the primer is mounted on the pay-off machine.
  • the step 4 includes:
  • step 41 the semi-solid silica gel RST70/70 is mixed with the semi-solid silica gel RST70/80 by a ratio of weight ratio (0.8-1):1, and then repeatedly milled and mixed by a rubber mixing machine, and then added proportionally.
  • Step 42 loading the second mold into the silicone extruding machine, and initially adjusting the positions of the inner mold and the outer mold of the second mold so that the inner mold and the outer mold of the second mold are at substantially the same central axis;
  • step 43 the debugging PFC is sent to the silicone extruding machine with the extrusion die and passed through the extrusion die, and the debugging PFC is fixed on the traction belt by the small second semi-solid mixed silica gel.
  • the silicone extrusion machine is started and The second semi-solid mixed silica gel is fed, and when the second semi-solid mixed silica gel is extruded from the second mold and wrapped around the bare strip lamp strip, the vulcanizing furnace and the tractor are immediately started.
  • the step 3 includes:
  • Step 44 When the commissioning PFC is pushed out by about 1 meter, cut it in time, and let the cut input line pass through the high temperature vulcanization furnace. After the input line passes through the vulcanization furnace, cut it off to observe and measure the position of the section where the PFC is located. If the center position of the section where the PFC is located is adjusted, the external dimensions meet the requirements, that is, the quality is good, otherwise the position is adjusted several times, until the extruded product meets the requirements;
  • Step 45 After exiting the vulcanization furnace, find the connected small FPC board, cut along the small FPC intermediate pad position, and arrange each of the extruded silicone soft light strips.
  • the step 5 includes:
  • Step 51 soldering the finished line of step 1 at one end of the silicone flexible strip
  • Step 52 mixing and mixing the semi-liquid silicone TCS-6970A and the semi-liquid silicone TCS-6970B by weight (0.8-1):1;
  • step 53 the uniformly stirred semi-liquid silicone rubber is wrapped around the ends of the silicone soft lamp strip, and the semi-liquid silicone at both ends of the silicone soft lamp strip is hot-pressed by a silicone hot press.
  • the method for processing the silicone extruding soft lamp strip further comprises the step 6 of detecting the finished product: the step 6 comprises:
  • Step 61 immersing the silicone soft lamp strip in water to detect the sealing property of the silicone soft lamp strip
  • Step 62 lighting the test, checking whether the solder joint of the input line of the head end has a bad contact phenomenon
  • step 63 the photoelectric performance (dead light, flicker, poor contact, etc.) is detected.
  • the method for processing the silicone rubber stripping soft lamp strip further comprises the step 7, the finished product detecting: the step 7 comprises:
  • Step 71 detecting color temperature, current, color difference, and luminous flux
  • step 72 the package is put into storage for shipment.
  • the invention effectively solves the problem that the LED waterproof soft lamp belt produced by the PVC extrusion art may have different degrees of yellowing, aging and cracking.
  • Figure 1 is a schematic view showing the structure of a silicone input line
  • FIG. 2 is a schematic view showing the structure of an LED bare board flexible strip
  • Fig. 3 is a schematic view showing the structure of a silicone soft lamp strip.
  • the silicone material with excellent anti-yellowing and weather resistance is the outer protective material for the integrated LED waterproof lamp strip. Since the forming process of PVC and silica gel is completely different, it is extremely necessary to have an integral forming and extruding process which is completely suitable for processing the LED non-waterproof flexible lamp strip into an LED waterproof soft lamp strip with a silicone protective wrap outer layer.
  • the invention provides a processing technology for a silicone rubber stripping soft lamp strip, which mainly comprises the following steps:
  • Detecting core wire specifications Check the core wire specifications, whether it is consistent with the requirements of the silicone wire to be produced;
  • Core reel The core wire that will be received is wound on the reel for use.
  • the vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, white silica gel color masterbatch MDE-1924 are mixed into semi-solid silica gel RST70/70, semi-solid silica gel RST70/80, and the rubber is repeatedly crushed for 10 minutes. Yes;
  • Cutting rubber cutting the refined rubber into small strips to facilitate subsequent feeding
  • Sample Pass the core wire through the mold, and fix the core wire on the traction belt with a small piece of semi-solid silica gel. Start the silica gel extruder.
  • the pressure parameter of the silica gel extruder is set between 6.5 and 7.5.
  • the five temperature zones of the vulcanization furnace are set to 150 ° C to 160 ° C, and the speed of the tractor is set between 12 and 14. Driven by the tractor and the constant pressure of the silicone extruder, the core wire containing the silica gel is squeezed out from the extrusion die at a constant speed.
  • the core wire containing the silicone gel When the core wire containing the silicone gel is about 1.0 m, cut it with scissors and immediately close the silicone. Extrusion machine, at the same time let the cut silica gel line enter the vulcanization furnace with the traction belt. After exiting the vulcanization furnace, the silica gel of the silicone wire has been solidified at this time, and then cut a small section with scissors to observe the position of the cross section of the core wire. If the center position of the section where the core wire is located, the outer dimensions meet the requirements, that is, the qualified product, otherwise the position needs to be adjusted several times until the sample product meets the requirements.
  • Test The bare-plate soft lamp with welding is subjected to pulse aging test.
  • the pulse frequency is 5 seconds for lighting, then 5 seconds for 5 seconds, and it is repeated repeatedly. After 2 hours of pulse aging test, the photoelectric performance of the bare-plate flexible strip is checked. ;
  • Serial bare board soft light strip all bare board soft light strips with qualified pulse test are soldered with small FPC, tin point height ⁇ 1.2mm, soldering iron temperature range is 360 ⁇ 400°C, soldering time is 2 ⁇ 3 seconds ;
  • Upper reel the bare bare-band soft light strip that is connected in series is wound on the reel, and the reel is mounted on the pay-off machine;
  • the primer JXY-200-A and the primer JXY-200-B are introduced into the tank at a weight ratio of (0.9-1):1, and then uniformly mixed with a glass rod;
  • Matching glue semi-solid silicone RST70/70, semi-solid silicone RST70/80, vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B according to 50:50: (0.9 ⁇ 1.1): (0.9 ⁇ 1.1 The weight ratio is weighed and marked separately;
  • the vulcanizing agent JXY-LED-A and the vulcanizing agent JXY-LED-B are mixed into the semi-solid silica gel RST70/70 and the semi-solid silica gel RST70/80 to repeatedly grind the rubber for about 10 minutes;
  • Cutting the glue cutting the refined rubber into small strips to facilitate subsequent feeding;
  • the debugging PFC is passed through the mold, and the debugging PFC is fixed on the traction belt with a small piece of semi-solid silica gel, and the silicone extruder is started.
  • the pressure parameter of the silicone extruder is set between 13.5 and 15.5.
  • the five temperature zones of the vulcanization furnace are set to 150 ° C to 160 ° C, and the speed of the tractor is set between 12 and 14. Driven by the tractor and the constant pressure of the silicone extruder, the PFC with the silica gel is rushed out of the die mouth and squeezed out.
  • the debugging PFC with silicone When the debugging PFC with silicone is pushed out about 1.0 meter, cut it with scissors and immediately turn off the silicone. At the same time, the debugging PFC with the silica gel after cutting is inserted into the vulcanization furnace with the traction belt. After exiting the vulcanization furnace, the skin silica gel has solidified at this time, and then a small section is cut with scissors to observe the position of the section where the PFC is measured and debugged. For example, if the center position of the cross section of the PFC is adjusted, the surrounding glue thickness is uniform, and the external dimensions meet the requirements, it is a qualified product. Otherwise, it is necessary to adjust the position of the mold several times to change the position where the PFC is adjusted until Sample products meet the requirements.
  • welding wire solder the processed silicone input wire to one end of the silicone soft lamp strip, the red wire corresponds to the positive electrode of the pad, and the black wire corresponds to the negative electrode of the pad;
  • the silicone soft lamp with the silicone input wire is energized, and the position of the solder joint can be slightly twisted to observe whether the illuminating silicone soft strip has flickering, thereby judging whether there is false soldering or soldering. , poor contact and other phenomena;
  • Matching glue Mix semi-liquid silicone TCS-6970A and semi-liquid silicone TCS-6970B according to the weight (0.9 ⁇ 1):1;
  • Hot pressing Wrap the evenly-packed semi-liquid silicone rubber around the ends of the silicone soft lamp strip, and then cure the semi-liquid silicone at the ends of the silicone soft lamp with a professional silicone hot press.
  • the stable setting of the press is 150 °C, and the hot pressing time is set to 60-70 seconds;
  • Sealing test firstly visually check whether the silicone soft lamp belt has damage or small holes. If it is qualified by visual inspection, put the silicone soft light strip into the water to test whether there is water ingress;
  • Detection comprehensive detection of the appearance, color difference, color temperature, luminous flux, power, and index of the silicone lamp strip;
  • Labeling Label the product label and packaging label at the designated location;
  • Shipment inspection QC checks the product, checks the product shipment requirements, and tests the product performance
  • the processing technology of the silica gel extrusion soft lamp belt of the invention realizes the semi-automation of the whole process, improves the production efficiency and reduces the production cost.
  • the LED waterproof soft lamp belt produced by the process has the advantages of long life, anti-UV, yellowing resistance and good weather resistance, and has high economic value and application value.
  • the invention has the beneficial effects that the LED waterproof soft light strip with the outer layer of the silicone rubber can be used to effectively solve the problem that the LED waterproof soft light strip produced by the PVC extrusion art may have different degrees of yellowing, aging and cracking.

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  • Microelectronics & Electronic Packaging (AREA)
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Abstract

Disclosed is a processing method for extruding a soft lamp belt from silica gel, the method comprising: step 1. extruding a silica gel input wire (2); step 2. manufacturing an LED bare plate soft lamp belt (3); step 3. subjecting the LED bare plate soft lamp belt (3) to an infiltration and base-coating treatment; step 4. extruding a silica gel soft lamp belt: a second semi-solid state mixed silica gel is prepared, and is then formed into a silica gel protective tube (4) by means of a silica gel extruder fitted with a second mold, and during extrusion, the LED bare plate soft lamp belt (3) treated in step 3 is circumferentially wrapped in the silica gel protective tube (4), and vulcanization is then carried out to obtain the silica gel soft lamp belt; and step 5. welding the silica gel input wire (2): the silica gel input wire (2) is welded to the silica gel soft lamp belt, and the head and tail ends of the silica gel soft lamp belt are wrapped in a third semi-solid state mixed silica gel and are cured by hot pressing. The method solves the yellowing, aging and cracking problems that may be present in different degrees in LED waterproof soft lamp belts produced by means of a PVC extrusion process.

Description

硅胶押出软灯带加工方法Silicone extrusion soft light strip processing method 技术领域Technical field
本发明涉及LED灯条领域,特别涉及一种硅胶押出软灯带加工方法。The invention relates to the field of LED light strips, in particular to a method for processing a soft strip of silicone rubber.
背景技术Background technique
目前,市场上具有防尘、防水等防护功能的一体成形LED防水软灯带都采用PVC挤出成型工艺进行防护包裹外层的成形加工,因PVC材料本身存在易黄变及耐候性差的特性,产品使用一段时间后,表层PVC的防护材料将会出现不同程度黄变、老化、开裂现象,直接影响产品的使用寿命。At present, the integrated LED waterproof soft lamp strip with dustproof and waterproof protection functions on the market adopts the PVC extrusion molding process to form the outer layer of the protective wrap. The PVC material itself has the characteristics of easy yellowing and poor weather resistance. After the product is used for a period of time, the protective material of the surface PVC will have different degrees of yellowing, aging and cracking, which directly affect the service life of the product.
发明内容Summary of the invention
本发明提供了一种硅胶押出软灯带加工方法,以解决现有技术中使用一段时间后,表层PVC的防护材料将会出现不同程度黄变、老化、开裂现象,直接影响产品的使用寿命的问题。The invention provides a processing method for the soft strip of silica gel extrusion to solve the problem that the protective material of the surface layer PVC will have different degrees of yellowing, aging and cracking after using for a period of time in the prior art, which directly affects the service life of the product. problem.
为解决上述问题,作为本发明的一个方面,提供了一种硅胶押出软灯带加工方法,包括:In order to solve the above problems, as an aspect of the present invention, a method for processing a silicone light stripping soft lamp strip is provided, comprising:
步骤1,押出硅胶输入线:制备第一半固态混合硅胶后,利用安装有第一模具的硅胶押出机将所述第一半固态混合硅胶包裹在所述芯线上,然后经过硫化得到所述硅胶输入线;Step 1. Extrusion of the silica gel input line: after preparing the first semi-solid mixed silica gel, the first semi-solid mixed silica gel is wrapped on the core wire by using a silica gel extruder equipped with a first mold, and then vulcanized to obtain the Silicone input line;
步骤2,制造LED裸板软灯带; Step 2, manufacturing a bare LED strip of light;
步骤3,将所述LED裸板软灯带进行浸润底涂处理;注意:因底涂属于挥发性液体,在不使用时,需要将其倒入密封容器内存储,底涂的作用是激活PFC与半固态混合硅胶的粘接性,使两者间粘接更牢,调试PFC的作用是调准模具位置。 Step 3, the LED bare board soft light strip is subjected to infiltration and undercoating treatment; note: since the primer coating is a volatile liquid, when not in use, it needs to be poured into a sealed container for storage, and the role of the primer is to activate the PFC. The adhesion to the semi-solid mixed silica gel makes the bonding between the two more firm. The function of debugging the PFC is to adjust the position of the mold.
步骤4,押出硅胶软灯带:制备第二半固态混合硅胶后,利用安装有第二模具的硅胶押出机将所述第二半固态混合硅胶形成一个硅胶保护管,并在押出的过程中使所述硅胶保护管从周向包裹住所述步骤3中处理过的LED裸板软灯带,然后经过硫化得到所述硅胶软灯带,其中,所述硅胶软灯带的LED元件与所述硅胶保护管的内壁之间形成空隙,所述硅胶软灯带的远离所述LED元件的一侧与所述硅胶保护套固定连接;Step 4: Extrusion of the silicone soft lamp strip: After preparing the second semi-solid mixed silica gel, the second semi-solid mixed silica gel is formed into a silica gel protection tube by using a silica gel extruder equipped with a second mold, and is made during the extrusion process. The silicone protective tube is wrapped around the LED bare strip soft strip processed in the step 3 from the circumferential direction, and then vulcanized to obtain the silicone soft strip, wherein the LED element of the silicone flexible strip and the silicone Forming a gap between the inner walls of the protective tube, and a side of the silicone flexible strip away from the LED element is fixedly connected to the silicone protective sleeve;
由于上述空隙的存在,解决了柔性电路板在产品内部形成波浪形的问题,也解决了发光色差的问题,还能有效提高而耐候性,延长使用寿命,极大简化生产工艺及缩短生产周期,降低生产成本。Due to the existence of the above-mentioned voids, the problem that the flexible circuit board forms a wave shape inside the product is solved, the problem of chromatic aberration of illumination is also solved, the weather resistance is improved, the service life is prolonged, the production process is greatly simplified, and the production cycle is shortened. reduce manufacturing cost.
步骤5,焊接硅胶输入线:将所述硅胶输入线焊接到所述硅胶软灯带上,并利用第三半固态混合硅胶裹住所述硅胶软灯带的头尾两端并热压固化。Step 5: Soldering the silicone input wire: soldering the silicone input wire to the silicone flexible lamp strip, and wrapping the ends of the silicone soft lamp strip with the third semi-solid mixed silica gel and curing by hot pressing.
优选地,所述步骤1包括:Preferably, the step 1 comprises:
步骤11,将半固态硅胶RST70/70与半固态硅胶RST70/80按重量比(0.8~1):1的比例混合,再通过炼胶机对混合物反复碾压炼胶,待混合均匀后,再按比例混入硫化剂JXY-LED-A、硫化剂JXY-LED-B、白色硅胶色母MDE-1924,优选地RST70/70:RST70/80:JXY-LED-A:JXY-LED-B:MDE-1924=50:50:0.9-1.1:0.9-1.1:0.25-0.35,再通过炼胶机对反复碾压炼胶,直至混合均匀后,得到第一半固态混合硅胶,将第一半固态混合硅胶碾压成片状后取出,将片状的第一半固态混合硅胶切割成块状;In step 11, the semi-solid silica gel RST70/70 is mixed with the semi-solid silica gel RST70/80 by a ratio of weight ratio (0.8-1):1, and the mixture is repeatedly crushed and rubberized by a rubber mixer, and after being uniformly mixed, Proportionally mixed with vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, white silica gel mica MDE-1924, preferably RST70/70: RST70/80: JXY-LED-A: JXY-LED-B: MDE -1924=50:50:0.9-1.1:0.9-1.1:0.25-0.35, and then repeatedly crushing the rubber by the rubber mixer until the mixture is evenly mixed, the first semi-solid mixed silica gel is obtained, and the first semi-solid mixture is mixed. The silica gel is rolled into a sheet and then taken out, and the first semi-solid mixed silica gel is cut into a block shape;
步骤12,将芯线绕在放线机的卷轴上;Step 12, winding the core wire on the reel of the pay-off machine;
步骤13,将第一模具装入硅胶押出机中,并初步调整第一模具的内模与外模的位置,使内模处于外模的中心同轴位置;Step 13, the first mold is loaded into the silicone extruding machine, and the positions of the inner mold and the outer mold of the first mold are initially adjusted, so that the inner mold is at the central coaxial position of the outer mold;
步骤14,将芯线送入装有第一模具的硅胶押出机并穿过第一模具,用一块第一半固态混合硅胶将芯线固定在牵引机的皮带上,然后启动硅胶押出机;将第一半固态混合硅胶喂入硅胶押出机加料口,当第一半固态混合硅胶从第一模具挤出且包裹住芯线时,立刻启动硫化炉及牵引机。 Step 14, the core wire is fed into the silica gel extruder equipped with the first mold and passed through the first mold, and the core wire is fixed on the belt of the tractor with a first semi-solid mixed silica gel, and then the silicone extruder is started; The first half of the solid mixed silica gel is fed into the feeding end of the silica gel extruder, and when the first semi-solid mixed silica gel is extruded from the first mold and wrapped around the core wire, the vulcanizing furnace and the tractor are immediately started.
优选地,所述步骤1包括:Preferably, the step 1 comprises:
步骤15,当芯线押出大致1米长时,及时将其剪断,让剪断的输入线进入高温硫化炉,待输入线过完硫化炉后,再将其截断观察芯线所处截面的位置,如芯线所处截面的中心位置,外形尺寸符合要求,即为合格品;反之,则需要再次调整内外模的位置以调整芯线所处截面的位置,直至押出的产品符合要求。In step 15, when the core wire is extruded about 1 meter long, it is cut off in time, and the cut input line enters the high temperature vulcanization furnace. After the input line passes through the vulcanization furnace, it is cut off to observe the position of the cross section of the core wire. If the center position of the cross section of the core wire meets the requirements, it is a qualified product; otherwise, the position of the inner and outer molds needs to be adjusted again to adjust the position of the cross section of the core wire until the extruded product meets the requirements.
优选地,所述步骤2包括:Preferably, the step 2 includes:
当LED裸板软灯带测试合格后,需将n条LED裸板软灯带用小的FPC焊接起来,焊接时控制锡点高度≤1.2mm,用第二模具的内模将连接起来的裸板软灯带全部穿一遍,如有因锡点过高而穿不过内模的,需要用烙铁将焊点修低,以免影响过模,随后将连好的裸板软灯带绕在放线架的卷轴上。When the bare LED soft strip test is qualified, it is necessary to solder the n bare LED soft strips with a small FPC. When soldering, the solder point height is ≤1.2mm, and the inner mold of the second mold will be connected. The board soft light strip is worn all over again. If the tin point is too high and the inner mold is not worn, it is necessary to use a soldering iron to fix the solder joint to avoid affecting the over-die, and then the connected bare-band soft light strip is placed on the pay-off line. On the reel of the shelf.
优选地,所述步骤3包括:Preferably, the step 3 includes:
步骤31,将底涂JXY-200-A与底涂JXY-200-B以1:1的重量比倒入过底涂的槽内,再用玻璃棒将其搅拌混合均匀;Step 31, the primer JXY-200-A and the primer JXY-200-B are poured into the groove of the primer in a ratio of 1:1, and then stirred and uniformly mixed with a glass rod;
步骤32,将步骤2准备好的裸板软灯带在装有底涂的槽内过一遍,需确保每一处裸板软灯带都浸泡到底涂;In step 32, the bare board soft light strip prepared in step 2 is passed once in the slot with the primer, and it is necessary to ensure that each bare board soft light strip is soaked in the bottom coating;
步骤33,启动硫化炉,将泡过底涂的裸板软灯带随着牵引皮带进入硫化炉烘烤;Step 33, start the vulcanization furnace, and bake the soft strip of the bare board that has been bubbled through the vulcanization furnace along with the traction belt;
步骤34,在硫化炉的尾端用收线机将烘烤完的裸板软灯带转回到卷盘上;Step 34, at the end of the vulcanization furnace, use a wire take-up machine to transfer the baked bare-plate flexible light strip back to the reel;
步骤35,将转完卷盘的裸板软灯带一端焊接上10米长左右的调试PFC;Step 35, welding one end of the bare flexible lamp strip of the reel to a debugging PFC of about 10 meters long;
步骤36,将绕有过完底涂的裸板软灯带卷盘装在放线机上。In step 36, the bare-plate flexible strip reel that has passed the primer is mounted on the pay-off machine.
优选地,所述步骤4包括:Preferably, the step 4 includes:
步骤41,将半固态硅胶RST70/70与半固态硅胶RST70/80按重量比(0.8~1):1的比例混合,再通过炼胶机反复碾压炼胶混合均匀后,再加按比例加入硫化剂JXY-LED-A、硫化剂JXY-LED-B,优选地RST70/70:RST70/80:JXY-LED-A:JXY-LED-B=50:50:0.9-1.1:0.9-1.1,再通过 炼胶机反复碾压炼胶直至混合均匀后,得到第二半固态混合硅胶,将半固态混合硅胶碾压成片状后取出,将片状的半固态混合硅胶切割成块状;In step 41, the semi-solid silica gel RST70/70 is mixed with the semi-solid silica gel RST70/80 by a ratio of weight ratio (0.8-1):1, and then repeatedly milled and mixed by a rubber mixing machine, and then added proportionally. Vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, preferably RST70/70: RST70/80: JXY-LED-A: JXY-LED-B=50:50:0.9-1.1:0.9-1.1, Pass again The rubber mixing machine repeatedly crushes the rubber until it is uniformly mixed, and obtains a second semi-solid mixed silica gel, and the semi-solid mixed silica gel is crushed into a sheet shape, and then taken out, and the sheet-like semi-solid mixed silica gel is cut into a block shape;
步骤42,将第二模具装入硅胶押出机中,并初步调整第二模具的内模与外模的位置,使第二模具的内模与外模的处于基本同中心轴的位置;Step 42, loading the second mold into the silicone extruding machine, and initially adjusting the positions of the inner mold and the outer mold of the second mold so that the inner mold and the outer mold of the second mold are at substantially the same central axis;
步骤43,将调试PFC送入装有押出模具的硅胶押出机并穿过押出模具,用小块的第二半固态混合硅胶将调试PFC固定在牵引的皮带上,此时启动硅胶押出机并向其中喂入第二半固态混合硅胶,当第二半固态混合硅胶从第二模具挤出且包裹住裸板灯带时,立刻启动硫化炉及牵引机。In step 43, the debugging PFC is sent to the silicone extruding machine with the extrusion die and passed through the extrusion die, and the debugging PFC is fixed on the traction belt by the small second semi-solid mixed silica gel. At this time, the silicone extrusion machine is started and The second semi-solid mixed silica gel is fed, and when the second semi-solid mixed silica gel is extruded from the second mold and wrapped around the bare strip lamp strip, the vulcanizing furnace and the tractor are immediately started.
优选地,所述步骤3包括:Preferably, the step 3 includes:
步骤44,当调试PFC押出大致1米长时,及时将其剪断,让剪断的输入线经过高温硫化炉,待输入线过完硫化炉后,再将其截断观察测量调试PFC所处截面的位置,如调试PFC所处截面的中心位置,外形尺寸符合要求,即为合格品,反之则需要通过几次调整的位置,直至押出的产品符合要求;Step 44: When the commissioning PFC is pushed out by about 1 meter, cut it in time, and let the cut input line pass through the high temperature vulcanization furnace. After the input line passes through the vulcanization furnace, cut it off to observe and measure the position of the section where the PFC is located. If the center position of the section where the PFC is located is adjusted, the external dimensions meet the requirements, that is, the quality is good, otherwise the position is adjusted several times, until the extruded product meets the requirements;
步骤45,从硫化炉出来后,找到连接的小FPC板,需沿着小的FPC中间焊盘位置剪断,并将押出的每条硅胶软灯带整理好。Step 45: After exiting the vulcanization furnace, find the connected small FPC board, cut along the small FPC intermediate pad position, and arrange each of the extruded silicone soft light strips.
优选地,所述步骤5包括:Preferably, the step 5 includes:
步骤51,在硅胶软灯带的一端焊接步骤1的成品线;Step 51, soldering the finished line of step 1 at one end of the silicone flexible strip;
步骤52,将半液态硅胶TCS-6970A与半液态硅胶TCS-6970B按重量(0.8~1):1比例混合搅拌均匀;Step 52, mixing and mixing the semi-liquid silicone TCS-6970A and the semi-liquid silicone TCS-6970B by weight (0.8-1):1;
步骤53,将搅拌均匀的半液态硅胶裹住硅胶软灯带的头尾两端,再通过硅胶热压机将硅胶软灯带的头尾两端的半液态硅胶热压固化。In step 53, the uniformly stirred semi-liquid silicone rubber is wrapped around the ends of the silicone soft lamp strip, and the semi-liquid silicone at both ends of the silicone soft lamp strip is hot-pressed by a silicone hot press.
优选地,所述硅胶押出软灯带加工方法还包括步骤6,成品检测:所述步骤6包括:Preferably, the method for processing the silicone extruding soft lamp strip further comprises the step 6 of detecting the finished product: the step 6 comprises:
步骤61,将硅胶软灯带浸泡在水中,检测硅胶软灯带的密封性;Step 61, immersing the silicone soft lamp strip in water to detect the sealing property of the silicone soft lamp strip;
步骤62,点亮测试,检查头端输入线的焊点是否有接触不良现象;Step 62, lighting the test, checking whether the solder joint of the input line of the head end has a bad contact phenomenon;
步骤63,检测光电性能(死灯、闪烁、接触不良等)。 In step 63, the photoelectric performance (dead light, flicker, poor contact, etc.) is detected.
优选地,所述硅胶押出软灯带加工方法还包括步骤7,成品检测:所述步骤7包括:Preferably, the method for processing the silicone rubber stripping soft lamp strip further comprises the step 7, the finished product detecting: the step 7 comprises:
步骤71,检测色温、电流、色差、光通量;Step 71, detecting color temperature, current, color difference, and luminous flux;
步骤72,包装入库待出货。In step 72, the package is put into storage for shipment.
本发明有效地解决了PVC挤出艺生产的LED防水软灯带可能出现不同程度黄变、老化、开裂问题。The invention effectively solves the problem that the LED waterproof soft lamp belt produced by the PVC extrusion art may have different degrees of yellowing, aging and cracking.
附图说明DRAWINGS
图1示意性地示出了硅胶输入线的结构示意图;Figure 1 is a schematic view showing the structure of a silicone input line;
图2示意性地示出了LED裸板软灯带的结构示意图;2 is a schematic view showing the structure of an LED bare board flexible strip;
图3示意性地示出了押出硅胶软灯带的结构示意图。Fig. 3 is a schematic view showing the structure of a silicone soft lamp strip.
图中附图标记:1、芯线;2、硅胶输入线;3、LED裸板软灯带;4、硅胶保护管;5、LED元件。Reference numerals in the figure: 1, core wire; 2, silicone input line; 3, LED bare board soft light strip; 4, silicone protective tube; 5, LED components.
具体实施方式detailed description
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
为解决此问题,采用抗黄变和耐候性能俱佳的硅胶材料做为一体成形LED防水灯带的外层防护材料成为最佳选择。由于PVC与硅胶的成形工艺完全不同,因此,生产中极需要有一种完全适合于将LED不防水软灯带加工成为带硅胶防护包裹外层的LED防水软灯带的一体成形押出工艺。In order to solve this problem, it is the best choice to use the silicone material with excellent anti-yellowing and weather resistance as the outer protective material for the integrated LED waterproof lamp strip. Since the forming process of PVC and silica gel is completely different, it is extremely necessary to have an integral forming and extruding process which is completely suitable for processing the LED non-waterproof flexible lamp strip into an LED waterproof soft lamp strip with a silicone protective wrap outer layer.
本发明提供一种硅胶押出软灯带加工工艺,其主要包括以下几个步骤:The invention provides a processing technology for a silicone rubber stripping soft lamp strip, which mainly comprises the following steps:
一.硅胶输入线押出制作1. Silicone input line extrusion production
1.检测芯线规格:核对芯线规格,是否与将要生产的硅胶线要求一致;1. Detecting core wire specifications: Check the core wire specifications, whether it is consistent with the requirements of the silicone wire to be produced;
2.芯线上卷轴:将领到的芯线全部绕在卷轴上,以备押出是使用; 2. Core reel: The core wire that will be received is wound on the reel for use.
3.安装模具:将开好的硅胶线押出模具安装在硅胶押出机上,并将押出内外模具的调整到居中的位置;3. Install the mold: insert the opened silicone wire out of the mold and install it on the silicone extruder, and adjust the inner and outer molds to the center position;
4.配胶:将半固态硅胶RST70/70、半固态硅胶RST70/80、硫化剂JXY-LED-A、硫化剂JXY-LED-B、白色硅胶色母MDE-1924按50:50:(0.9~1.1):(0.9~1.1):(0.25~0.35)的重量比称重,并分开放置;4. Matching glue: semi-solid silica gel RST70/70, semi-solid silica gel RST70/80, vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, white silica gel color masterbatch MDE-1924 according to 50:50: (0.9 ~1.1): (0.9~1.1): (0.25~0.35) weight ratio is weighed and placed separately;
5.炼胶:5. Rubber:
5.1)通过专业的炼胶机先对半固态硅胶RST70/70、半固态硅胶RST70/80反复碾压炼胶10分钟左右;5.1) Repeat the crushing of the semi-solid silicone RST70/70 and semi-solid silica gel RST70/80 for 10 minutes through a professional rubber mixing machine;
5.2)再将硫化剂JXY-LED-A、硫化剂JXY-LED-B、白色硅胶色母MDE-1924混入半固态硅胶RST70/70、半固态硅胶RST70/80中反复碾压炼胶10分钟左右即可;5.2) The vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, white silica gel color masterbatch MDE-1924 are mixed into semi-solid silica gel RST70/70, semi-solid silica gel RST70/80, and the rubber is repeatedly crushed for 10 minutes. Yes;
6.切胶:将炼好的胶切割小条形,方便后续喂料;6. Cutting rubber: cutting the refined rubber into small strips to facilitate subsequent feeding;
7.试样:将芯线穿过模具,同时用小块炼好的半固态硅胶将芯线固定在牵引皮带上,启动硅胶押出机,硅胶押出机的压力参数设定为6.5~7.5之间,当胶料从押出模具出来时,再启动硫化炉及牵引机,硫化炉的5个温区都设定为150℃~160℃,牵引机的速度设定为12~14之间,随着牵引机的带动及硅胶押出机的不断压力,包有硅胶的芯线匀速的从押出模具口挤押出来,当包有硅胶的芯线押出1.0米左右时,用剪刀将其剪断,立刻关闭硅胶押出机,同时让剪断后的硅胶线随牵引皮带进入硫化炉,从硫化炉出来后,此时的硅胶线的表皮硅胶已经固化,再用剪刀剪一小段,观察芯线所处截面的位置,如芯线所处截面的中心位置,外形尺寸符合要求,即为合格品,反之则需要通过几次调整的位置,直至试样产品符合要求。7. Sample: Pass the core wire through the mold, and fix the core wire on the traction belt with a small piece of semi-solid silica gel. Start the silica gel extruder. The pressure parameter of the silica gel extruder is set between 6.5 and 7.5. When the rubber material comes out of the extrusion mold, the vulcanizing furnace and the traction machine are restarted. The five temperature zones of the vulcanization furnace are set to 150 ° C to 160 ° C, and the speed of the tractor is set between 12 and 14. Driven by the tractor and the constant pressure of the silicone extruder, the core wire containing the silica gel is squeezed out from the extrusion die at a constant speed. When the core wire containing the silicone gel is about 1.0 m, cut it with scissors and immediately close the silicone. Extrusion machine, at the same time let the cut silica gel line enter the vulcanization furnace with the traction belt. After exiting the vulcanization furnace, the silica gel of the silicone wire has been solidified at this time, and then cut a small section with scissors to observe the position of the cross section of the core wire. If the center position of the section where the core wire is located, the outer dimensions meet the requirements, that is, the qualified product, otherwise the position needs to be adjusted several times until the sample product meets the requirements.
8.剥线:将押出合格的硅胶线按规格需求的长度进行裁剪及剥皮加工。8. Stripping: The qualified silicone wire will be cut and peeled according to the length required by the specification.
二.准备裸板软灯带 2. Prepare the bare board soft light strip
1.测试:将焊接完成的裸板软灯带进行脉冲老化测试,脉冲频率为点亮5秒,再关闭5秒,不断重复,经过脉冲老化测试2小时后检查裸板软灯带的光电性能;1. Test: The bare-plate soft lamp with welding is subjected to pulse aging test. The pulse frequency is 5 seconds for lighting, then 5 seconds for 5 seconds, and it is repeated repeatedly. After 2 hours of pulse aging test, the photoelectric performance of the bare-plate flexible strip is checked. ;
2.串接裸板软灯带:将所有脉冲测试合格的裸板软灯带用小FPC焊接起来,锡点高度≤1.2mm,烙铁温度范围为360~400℃,焊接时间在2~3秒;2. Serial bare board soft light strip: all bare board soft light strips with qualified pulse test are soldered with small FPC, tin point height ≤1.2mm, soldering iron temperature range is 360~400°C, soldering time is 2~3 seconds ;
3.检查焊点:将串接起来的裸板软灯带穿过硅胶押出模具,发现有无法过模或不顺的,需用烙铁将焊点修小或者修矮;3. Check the solder joints: The bare strips of the bare strips that have been connected in series are pulled out of the mold through the silicone and found to be incapable of over-mold or unsmooth. The solder joints need to be repaired or shortened with a soldering iron;
4.上卷轴:将串接起来的裸板软灯带绕在卷轴上,并将卷轴装在放线机上;4. Upper reel: the bare bare-band soft light strip that is connected in series is wound on the reel, and the reel is mounted on the pay-off machine;
三.裸板软灯带过底涂Three. bare board soft light with primer
1.配底涂:将底涂JXY-200-A与底涂JXY-200-B以(0.9~1):1的重量比导入槽内,再用玻璃棒将其混合均匀;1. With primer: the primer JXY-200-A and the primer JXY-200-B are introduced into the tank at a weight ratio of (0.9-1):1, and then uniformly mixed with a glass rod;
2.过底涂:将准备好的裸板软灯带在装有底涂的槽内过一遍,需确保裸板软灯带每一处都浸泡到底涂,启动硫化炉及牵引机,硫化炉的5个温区都设定为150℃~160℃,牵引机的速度设定为18~20之间,将泡过底涂的裸板软灯带随着牵引皮带经过硫化炉烘烤,在硫化炉的尾端用收线机将烘烤完的裸板软灯带绕回到卷轴上,并裸板软灯带头端焊接上10米长左右的调试PFC,将绕有过完底涂的裸板软灯带卷轴装在放线机上;2. Overcoating: Put the prepared bare-plate soft lamp in the slot with the primer, and make sure that the bare-plate soft lamp strip is soaked in the bottom, start the vulcanization furnace and the tractor, and the vulcanizer The five temperature zones are set to 150 °C ~ 160 °C, the speed of the tractor is set between 18 and 20, and the bare-plate soft light strip that has been bubbled over the bottom is baked with the traction belt through the vulcanization furnace. The end of the vulcanization furnace uses a wire take-up machine to wind the baked bare-plate soft lamp tape back to the reel, and the bare-plate soft lamp has a head end welded with a debugging PFC of about 10 meters long, which will be wound around the primer. The bare board soft light belt reel is mounted on the pay-off machine;
四.押出硅胶软灯带4. Push out the silicone soft light strip
1.配胶:将半固态硅胶RST70/70、半固态硅胶RST70/80、硫化剂JXY-LED-A、硫化剂JXY-LED-B按50:50:(0.9~1.1):(0.9~1.1)的重量比称重,并标示分开放置;1. Matching glue: semi-solid silicone RST70/70, semi-solid silicone RST70/80, vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B according to 50:50: (0.9~1.1): (0.9~1.1 The weight ratio is weighed and marked separately;
2.炼胶:2. Rubber:
2.1)通过专业的炼胶机先对半固态硅胶RST70/70、半固态硅胶RST70/80反复碾压炼胶10分钟左右;2.1) Through the professional rubber mixing machine, the semi-solid silicone RST70/70 and the semi-solid silica gel RST70/80 are repeatedly crushed and pressed for 10 minutes;
2.2)再将硫化剂JXY-LED-A、硫化剂JXY-LED-B混入半固态硅胶RST70/70、半固态硅胶RST70/80中反复碾压炼胶10分钟左右即可; 2.2) The vulcanizing agent JXY-LED-A and the vulcanizing agent JXY-LED-B are mixed into the semi-solid silica gel RST70/70 and the semi-solid silica gel RST70/80 to repeatedly grind the rubber for about 10 minutes;
3.切胶:将炼好的胶切割小条形,方便后续喂料;3. Cutting the glue: cutting the refined rubber into small strips to facilitate subsequent feeding;
4.安装模具:将开好的硅胶软灯带押出模具安装在硅胶押出机上,并将押出内外模具的调整到居中的位置;4. Install the mold: put the opened silicone soft light strip out of the mold and install it on the silica gel extrusion machine, and adjust the inner and outer molds to the center position;
5.试样:将调试PFC穿过模具,同时用小块炼好的半固态硅胶将调试PFC固定在牵引皮带上,启动硅胶押出机,硅胶押出机的压力参数设定为13.5~15.5之间,当胶料从押出模具出来时,再启动硫化炉及牵引机,硫化炉的5个温区都设定为150℃~160℃,牵引机的速度设定为12~14之间,随着牵引机的带动及硅胶押出机的不断压力,包有硅胶的调试PFC匀速的冲押出模具口挤押出来,当包有硅胶的调试PFC押出1.0米左右时,用剪刀将其剪断,立刻关闭硅胶押出机,同时让剪断后包有硅胶的调试PFC随牵引皮带进入硫化炉,从硫化炉出来后,此时的表皮硅胶已经固化,再用剪刀剪一小段,观察测量调试PFC所处截面的位置,如调试PFC所处截面的中心位置、周围胶厚均匀、外形尺寸符合要求,即为合格品,反之则需要通过几次调整模具的位置,改变调试PFC所处的位置,直至试样产品符合要求。5. Sample: The debugging PFC is passed through the mold, and the debugging PFC is fixed on the traction belt with a small piece of semi-solid silica gel, and the silicone extruder is started. The pressure parameter of the silicone extruder is set between 13.5 and 15.5. When the rubber material comes out of the extrusion mold, the vulcanizing furnace and the traction machine are restarted. The five temperature zones of the vulcanization furnace are set to 150 ° C to 160 ° C, and the speed of the tractor is set between 12 and 14. Driven by the tractor and the constant pressure of the silicone extruder, the PFC with the silica gel is rushed out of the die mouth and squeezed out. When the debugging PFC with silicone is pushed out about 1.0 meter, cut it with scissors and immediately turn off the silicone. At the same time, the debugging PFC with the silica gel after cutting is inserted into the vulcanization furnace with the traction belt. After exiting the vulcanization furnace, the skin silica gel has solidified at this time, and then a small section is cut with scissors to observe the position of the section where the PFC is measured and debugged. For example, if the center position of the cross section of the PFC is adjusted, the surrounding glue thickness is uniform, and the external dimensions meet the requirements, it is a qualified product. Otherwise, it is necessary to adjust the position of the mold several times to change the position where the PFC is adjusted until Sample products meet the requirements.
6.押出:调试PFC所处截面的中心位置后,即可继续押出,裸板软灯带将随着调试PFC一同押出,进入硫化炉固化;6. Execution: After debugging the center position of the section where the PFC is located, it can continue to be pushed out, and the bare board soft strip will be pushed out together with the commissioning PFC and solidified in the vulcanization furnace;
7.分段:从硫化炉出来后,找到连接的小FPC板,需沿着小的FPC中间焊盘位置剪断,并将每条硅胶软灯带整理好;7. Segmentation: After coming out of the vulcanization furnace, find the connected small FPC board, cut along the small FPC intermediate pad position, and arrange each silicone soft light strip;
五.头尾封胶Five. Head and tail sealant
1.焊线:将加工好的硅胶输入线焊接在硅胶软灯带一端,红线对应焊盘的正极焊接,黑线对应焊盘的负极焊接;1. Welding wire: solder the processed silicone input wire to one end of the silicone soft lamp strip, the red wire corresponds to the positive electrode of the pad, and the black wire corresponds to the negative electrode of the pad;
2.检测焊点:将焊有硅胶输入线的硅胶软灯带通电,可轻微的扭动焊点位置,观察点亮的硅胶软灯带是否有闪烁情况,从而判断是否有假焊、虚焊、接触不良等现象;2. Detecting the solder joint: the silicone soft lamp with the silicone input wire is energized, and the position of the solder joint can be slightly twisted to observe whether the illuminating silicone soft strip has flickering, thereby judging whether there is false soldering or soldering. , poor contact and other phenomena;
3.配胶:将半液态硅胶TCS-6970A与半液态硅胶TCS-6970B按重量(0.9~1):1比例混合搅拌均匀; 3. Matching glue: Mix semi-liquid silicone TCS-6970A and semi-liquid silicone TCS-6970B according to the weight (0.9~1):1;
4.安装模具:将热压头尾的铜模安装在热压机上;4. Install the mold: install the copper mold of the hot head and tail on the hot press;
5.热压:将搅拌均匀的半液态硅胶裹住硅胶软灯带的头尾两端,再通过专业的硅胶热压机将硅胶软灯带的头尾两端的半液态硅胶热压固化,热压机的稳定设定150℃,热压时间设定60-70秒;5. Hot pressing: Wrap the evenly-packed semi-liquid silicone rubber around the ends of the silicone soft lamp strip, and then cure the semi-liquid silicone at the ends of the silicone soft lamp with a professional silicone hot press. The stable setting of the press is 150 °C, and the hot pressing time is set to 60-70 seconds;
六.检测Six. Detection
1.头尾检测:1. Head and tail detection:
1.1检测热压头尾是否有缺胶、脏污、熔接不良等问题;1.1 Check whether there are defects such as lack of glue, dirt, and poor welding at the end of the hot press head;
1.2检测热压头端的输入线焊点,在被热压时焊点位置是否有被冲断或接触不良;1.2 Detecting the input wire solder joint at the hot head end, whether the solder joint position is broken or poorly contacted when being hot pressed;
2.密闭性检测:先人工目视检查硅胶软灯带是否有破损、小孔等现象,如目视合格,在将硅胶软灯带点亮放入水中测试,检测是否有进水现象;2. Sealing test: firstly visually check whether the silicone soft lamp belt has damage or small holes. If it is qualified by visual inspection, put the silicone soft light strip into the water to test whether there is water ingress;
3.光电性能检测:检测硅胶软灯带是否有死灯、闪烁、接触不良等);3. Photoelectric performance test: check whether the silicone soft lamp belt has dead light, flicker, poor contact, etc.);
4.检测都合格后,方可流入下一工序包装;4. After the test is qualified, it can flow into the next process package;
七.包装Seven. Packaging
1.检测:对硅胶灯带的外观、色差、色温、光通量、功率、显指等综合检测;1. Detection: comprehensive detection of the appearance, color difference, color temperature, luminous flux, power, and index of the silicone lamp strip;
2.贴标签:将产品标签、包装标签贴在指定位置;2. Labeling: Label the product label and packaging label at the designated location;
3.装配件:将产品所需的配件、说明书、合格证等统一装入包装袋(盒);3. Assembly: The accessories, instructions and certificates required for the product are uniformly packed into the packaging bag (box);
4.装箱:将包装好的产品按要求装入内外包装箱;4. Packing: Pack the packaged products into the inner and outer packing boxes as required;
5.出货检验:QC对产品检验,核对产品出货要求,检测产品性能等;5. Shipment inspection: QC checks the product, checks the product shipment requirements, and tests the product performance;
6.入库待出货。6. Warehousing to be shipped.
本发明的硅胶押出软灯带加工工艺,实现了全工艺半自动化,提高了生产效率,降低了生产成本。由此工艺生产的LED防水软灯带具有长寿命、抗UV、耐黄变和良好耐候性等优点,具有很高的经济价值及应用价值。 The processing technology of the silica gel extrusion soft lamp belt of the invention realizes the semi-automation of the whole process, improves the production efficiency and reduces the production cost. The LED waterproof soft lamp belt produced by the process has the advantages of long life, anti-UV, yellowing resistance and good weather resistance, and has high economic value and application value.
本发明的有益效果是:可用于生产具有硅胶保护外层的LED防水软灯带,有效地解决了PVC挤出艺生产的LED防水软灯带可能出现不同程度黄变、老化、开裂问题。The invention has the beneficial effects that the LED waterproof soft light strip with the outer layer of the silicone rubber can be used to effectively solve the problem that the LED waterproof soft light strip produced by the PVC extrusion art may have different degrees of yellowing, aging and cracking.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes can be made to the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims (10)

  1. 一种硅胶押出软灯带加工方法,其特征在于,包括:A method for processing a silicone rubber extruding soft lamp strip, characterized in that it comprises:
    步骤1,押出硅胶输入线(2):制备第一半固态混合硅胶后,利用安装有第一模具的硅胶押出机将所述第一半固态混合硅胶包裹在所述芯线(1)上,然后经过硫化得到所述硅胶输入线(2);Step 1. Pressing the silicone input line (2): After preparing the first semi-solid mixed silica gel, the first semi-solid mixed silica gel is wrapped on the core wire (1) by using a silica gel extruder equipped with a first mold. Then vulcanization to obtain the silica gel input line (2);
    步骤2,制造LED裸板软灯带(3);Step 2, manufacturing a bare LED strip (3);
    步骤3,将所述LED裸板软灯带(3)进行浸润底涂处理;Step 3, the LED bare board flexible strip (3) is subjected to an infiltration primer treatment;
    步骤4,押出硅胶软灯带:制备第二半固态混合硅胶后,利用安装有第二模具的硅胶押出机将所述第二半固态混合硅胶形成一个硅胶保护管(4),并在押出的过程中使所述硅胶保护管(4)从周向包裹住所述步骤3中处理过的LED裸板软灯带(3),然后经过硫化得到所述硅胶软灯带,其中,所述硅胶软灯带的LED元件(5)与所述硅胶保护管(4)的内壁之间形成空隙,所述硅胶软灯带的远离所述LED元件(5)的一侧与所述硅胶保护管(4)固定连接;Step 4: Extrusion of the silicone soft lamp strip: After preparing the second semi-solid mixed silica gel, the second semi-solid mixed silica gel is formed into a silica gel protection tube (4) by using a silica gel extruder equipped with a second mold, and is extruded. The silicone protective tube (4) is wrapped in the circumferential direction of the bare LED strip (3) treated in the step 3, and then vulcanized to obtain the silicone soft strip. A gap is formed between the LED element (5) of the lamp strip and the inner wall of the silicone protection tube (4), the side of the silicone flexible strip away from the LED element (5) and the silicone protection tube (4) Fixed connection;
    步骤5,焊接硅胶输入线(2):将所述硅胶输入线(2)焊接到所述硅胶软灯带上,并利用第三半固态混合硅胶裹住所述硅胶软灯带的头尾两端并热压固化。Step 5: soldering the silicone input wire (2): soldering the silicone input wire (2) to the silicone flexible lamp strip, and wrapping the ends of the silicone flexible strip with the third semi-solid mixed silica gel And hot pressing curing.
  2. 根据权利要求1所述的硅胶押出软灯带加工方法,其特征在于,所述步骤1包括:The method for processing a silicone extruding flexible lamp strip according to claim 1, wherein the step 1 comprises:
    步骤11,将半固态硅胶RST70/70与半固态硅胶RST70/80按重量比(0.8~1):1的比例混合,再通过炼胶机对混合物反复碾压炼胶,待混合均匀后,再按比例混入硫化剂JXY-LED-A、硫化剂JXY-LED-B、白色硅胶色母MDE-1924,优选地RST70/70:RST70/80:JXY-LED-A:JXY-LED-B:MDE-1924=50:50:0.9-1.1:0.9-1.1:0.25-0.35,再通过炼胶机对反复碾压炼胶,直至混合均匀后,得到第一半固态混合硅胶,将第一半固态混合硅胶碾压成片状后取出,将片状的第一半固态混合硅胶切割成块状; In step 11, the semi-solid silica gel RST70/70 is mixed with the semi-solid silica gel RST70/80 by a ratio of weight ratio (0.8-1):1, and the mixture is repeatedly crushed and rubberized by a rubber mixer, and after being uniformly mixed, Proportionally mixed with vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, white silica gel mica MDE-1924, preferably RST70/70: RST70/80: JXY-LED-A: JXY-LED-B: MDE -1924=50:50:0.9-1.1:0.9-1.1:0.25-0.35, and then repeatedly crushing the rubber by the rubber mixer until the mixture is evenly mixed, the first semi-solid mixed silica gel is obtained, and the first semi-solid mixture is mixed. The silica gel is rolled into a sheet and then taken out, and the first semi-solid mixed silica gel is cut into a block shape;
    步骤12,将芯线(1)绕在放线机的卷轴上;Step 12, winding the core wire (1) on the reel of the pay-off machine;
    步骤13,将第一模具装入硅胶押出机中,并初步调整第一模具的内模与外模的位置,使内模处于外模的中心同轴位置;Step 13, the first mold is loaded into the silicone extruding machine, and the positions of the inner mold and the outer mold of the first mold are initially adjusted, so that the inner mold is at the central coaxial position of the outer mold;
    步骤14,将芯线(1)送入装有第一模具的硅胶押出机并穿过第一模具,用一块第一半固态混合硅胶将芯线(1)固定在牵引机的皮带上,然后启动硅胶押出机;将第一半固态混合硅胶喂入硅胶押出机加料口,当第一半固态混合硅胶从第一模具挤出且包裹住芯线(1)时,立刻启动硫化炉及牵引机。In step 14, the core wire (1) is fed into the silica gel extruder equipped with the first mold and passed through the first mold, and the core wire (1) is fixed on the belt of the tractor with a first semi-solid mixed silica gel, and then The silica gel extruder is started; the first semi-solid mixed silica gel is fed into the feeding port of the silica gel extruder, and when the first semi-solid mixed silica gel is extruded from the first die and wrapped around the core wire (1), the vulcanizing furnace and the tractor are immediately started. .
  3. 根据权利要求1和2所述的硅胶押出软灯带加工方法,其特征在于,所述步骤1包括:The method for processing a silicone extruding flexible strip according to claims 1 and 2, wherein the step 1 comprises:
    步骤15,当芯线(1)押出大致1米长时,及时将其剪断,让剪断的输入线进入高温硫化炉,待输入线过完硫化炉后,再将其截断观察芯线(1)所处截面的位置,如芯线(1)所处截面的中心位置,外形尺寸符合要求,即为合格品;反之,则需要再次调整内外模的位置以调整芯线(1)所处截面的位置,直至押出的产品符合要求。Step 15. When the core wire (1) is extruded for approximately 1 meter, cut it in time, and let the cut input wire enter the high temperature vulcanization furnace. After the input wire passes through the vulcanization furnace, cut it off and observe the core wire (1) The position of the section, such as the center position of the section where the core wire (1) is located, the outer dimension meets the requirements, that is, the qualified product; otherwise, the position of the inner and outer molds needs to be adjusted again to adjust the section of the core wire (1). Location, until the product is out of compliance.
  4. 根据权利要求3所述的硅胶押出软灯带加工方法,其特征在于,所述步骤2包括:The method for processing a silicone extruding soft lamp strip according to claim 3, wherein the step 2 comprises:
    当LED裸板软灯带(3)测试合格后,需将n条LED裸板软灯带(3)用小的FPC焊接起来,焊接时控制锡点高度≤1.2mm,用第二模具的内模将连接起来的裸板软灯带全部穿一遍,如有因锡点过高而穿不过内模的,需要用烙铁将焊点修低,以免影响过模,随后将连好的裸板软灯带绕在放线架的卷轴上。When the LED bare board flexible strip (3) has passed the test, it is necessary to solder the n bare LED strips (3) with a small FPC. When soldering, the solder point height is ≤1.2mm, and the inside of the second mold is used. The die will be worn all over the bare board soft light strip. If the tin point is too high and the inner mold is not worn, the solder joint should be repaired with a soldering iron to avoid affecting the over-die, and then the bare bare board will be soft. The light strip is wound around the reel of the payout stand.
  5. 根据权利要求4所述的硅胶押出软灯带加工方法,其特征在于,所述步骤3包括:The method for processing a silicone extruding soft lamp strip according to claim 4, wherein the step 3 comprises:
    步骤31,将底涂JXY-200-A与底涂JXY-200-B以1:1的重量比倒入过底涂的槽内,再用玻璃棒将其搅拌混合均匀; Step 31, the primer JXY-200-A and the primer JXY-200-B are poured into the groove of the primer in a ratio of 1:1, and then stirred and uniformly mixed with a glass rod;
    步骤32,将步骤2准备好的裸板软灯带在装有底涂的槽内过一遍,需确保每一处裸板软灯带都浸泡到底涂;In step 32, the bare board soft light strip prepared in step 2 is passed once in the slot with the primer, and it is necessary to ensure that each bare board soft light strip is soaked in the bottom coating;
    步骤33,启动硫化炉,将泡过底涂的裸板软灯带随着牵引皮带进入硫化炉烘烤;Step 33, start the vulcanization furnace, and bake the soft strip of the bare board that has been bubbled through the vulcanization furnace along with the traction belt;
    步骤34,在硫化炉的尾端用收线机将烘烤完的裸板软灯带转回到卷盘上;Step 34, at the end of the vulcanization furnace, use a wire take-up machine to transfer the baked bare-plate flexible light strip back to the reel;
    步骤35,将转完卷盘的裸板软灯带一端焊接上10米长左右的调试PFC;Step 35, welding one end of the bare flexible lamp strip of the reel to a debugging PFC of about 10 meters long;
    步骤36,将绕有过完底涂的裸板软灯带卷盘装在放线机上。In step 36, the bare-plate flexible strip reel that has passed the primer is mounted on the pay-off machine.
  6. 根据权利要求5所述的硅胶押出软灯带加工方法,其特征在于,所述步骤4包括:The method for processing a silicone extruding flexible lamp strip according to claim 5, wherein the step 4 comprises:
    步骤41,将半固态硅胶RST70/70与半固态硅胶RST70/80按重量比(0.8~1):1的比例混合,再通过炼胶机反复碾压炼胶混合均匀后,再加按比例加入硫化剂JXY-LED-A、硫化剂JXY-LED-B,优选地RST70/70:RST70/80:JXY-LED-A:JXY-LED-B=50:50:0.9-1.1:0.9-1.1,再通过炼胶机反复碾压炼胶直至混合均匀后,得到第二半固态混合硅胶,将半固态混合硅胶碾压成片状后取出,将片状的半固态混合硅胶切割成块状;In step 41, the semi-solid silica gel RST70/70 is mixed with the semi-solid silica gel RST70/80 by a ratio of weight ratio (0.8-1):1, and then repeatedly milled and mixed by a rubber mixing machine, and then added proportionally. Vulcanizing agent JXY-LED-A, vulcanizing agent JXY-LED-B, preferably RST70/70: RST70/80: JXY-LED-A: JXY-LED-B=50:50:0.9-1.1:0.9-1.1, Then, the rubber is repeatedly crushed by the rubber mixing machine until the mixture is uniformly mixed, and the second semi-solid mixed silica gel is obtained. The semi-solid mixed silica gel is crushed into a sheet and then taken out, and the sheet-like semi-solid mixed silica gel is cut into a block shape;
    步骤42,将第二模具装入硅胶押出机中,并初步调整第二模具的内模与外模的位置,使第二模具的内模与外模的处于基本同中心轴的位置;Step 42, loading the second mold into the silicone extruding machine, and initially adjusting the positions of the inner mold and the outer mold of the second mold so that the inner mold and the outer mold of the second mold are at substantially the same central axis;
    步骤43,将调试PFC送入装有押出模具的硅胶押出机并穿过押出模具,用小块的第二半固态混合硅胶将调试PFC固定在牵引的皮带上,此时启动硅胶押出机并向其中喂入第二半固态混合硅胶,当第二半固态混合硅胶从第二模具挤出且包裹住裸板灯带时,立刻启动硫化炉及牵引机。In step 43, the debugging PFC is sent to the silicone extruding machine with the extrusion die and passed through the extrusion die, and the debugging PFC is fixed on the traction belt by the small second semi-solid mixed silica gel. At this time, the silicone extrusion machine is started and The second semi-solid mixed silica gel is fed, and when the second semi-solid mixed silica gel is extruded from the second mold and wrapped around the bare strip lamp strip, the vulcanizing furnace and the tractor are immediately started.
  7. 根据权利要求6所述的硅胶押出软灯带加工方法,其特征在于,所述步骤3包括:The method for processing a silicone extruding soft lamp strip according to claim 6, wherein the step 3 comprises:
    步骤44,当调试PFC押出大致1米长时,及时将其剪断,让剪断的输入线经过高温硫化炉,待输入线过完硫化炉后,再将其截断观察测量调试 PFC所处截面的位置,如调试PFC所处截面的中心位置,外形尺寸符合要求,即为合格品,反之则需要通过几次调整的位置,直至押出的产品符合要求;Step 44: When the commissioning PFC is pushed out by about 1 meter, cut it in time, and let the cut input line pass through the high temperature vulcanization furnace. After the input line passes through the vulcanization furnace, cut off the observation and measurement. The position of the section where the PFC is located, such as the center position of the section where the PFC is to be calibrated, conforms to the requirements, that is, it is a qualified product, and vice versa, it needs to pass several adjustment positions until the extruded product meets the requirements;
    步骤45,从硫化炉出来后,找到连接的小FPC板,需沿着小的FPC中间焊盘位置剪断,并将押出的每条硅胶软灯带整理好。Step 45: After exiting the vulcanization furnace, find the connected small FPC board, cut along the small FPC intermediate pad position, and arrange each of the extruded silicone soft light strips.
  8. 根据权利要求7所述的硅胶押出软灯带加工方法,其特征在于,所述步骤5包括:The method for processing a silicone extruding flexible lamp strip according to claim 7, wherein the step 5 comprises:
    步骤51,在硅胶软灯带的一端焊接步骤1的成品线;Step 51, soldering the finished line of step 1 at one end of the silicone flexible strip;
    步骤52,将半液态硅胶TCS-6970A与半液态硅胶TCS-6970B按重量(0.8~1):1比例混合搅拌均匀;Step 52, mixing and mixing the semi-liquid silicone TCS-6970A and the semi-liquid silicone TCS-6970B by weight (0.8-1):1;
    步骤53,将搅拌均匀的半液态硅胶裹住硅胶软灯带的头尾两端,再通过硅胶热压机将硅胶软灯带的头尾两端的半液态硅胶热压固化。In step 53, the uniformly stirred semi-liquid silicone rubber is wrapped around the ends of the silicone soft lamp strip, and the semi-liquid silicone at both ends of the silicone soft lamp strip is hot-pressed by a silicone hot press.
  9. 根据权利要求8所述的硅胶押出软灯带加工方法,其特征在于,所述硅胶押出软灯带加工方法还包括步骤6,成品检测:所述步骤6包括:The method for processing a soft strip of silicone rubber according to claim 8, wherein the method for processing the soft strip of the silicone extruding further comprises the step 6 of detecting the finished product: the step 6 comprises:
    步骤61,将硅胶软灯带浸泡在水中,检测硅胶软灯带的密封性;Step 61, immersing the silicone soft lamp strip in water to detect the sealing property of the silicone soft lamp strip;
    步骤62,点亮测试,检查头端输入线的焊点是否有接触不良现象;Step 62, lighting the test, checking whether the solder joint of the input line of the head end has a bad contact phenomenon;
    步骤63,检测光电性能(死灯、闪烁、接触不良等)。In step 63, the photoelectric performance (dead light, flicker, poor contact, etc.) is detected.
  10. 根据权利要求9所述的硅胶押出软灯带加工方法,其特征在于,所述硅胶押出软灯带加工方法还包括步骤7,成品检测:所述步骤7包括:The method for processing a soft strip of silicone rubber according to claim 9, wherein the method for processing the soft strip of the silicone extruding further comprises the step 7 of detecting the finished product: the step 7 comprises:
    步骤71,检测色温、电流、色差、光通量;Step 71, detecting color temperature, current, color difference, and luminous flux;
    步骤72,包装入库待出货。 In step 72, the package is put into storage for shipment.
PCT/CN2017/083287 2017-04-27 2017-05-05 Processing method for extruding a soft lamp belt from silica gel WO2018196028A1 (en)

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