WO2018192519A1 - Optimized diesel hydrocracking catalyst carrier and method for preparing same - Google Patents

Optimized diesel hydrocracking catalyst carrier and method for preparing same Download PDF

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WO2018192519A1
WO2018192519A1 PCT/CN2018/083502 CN2018083502W WO2018192519A1 WO 2018192519 A1 WO2018192519 A1 WO 2018192519A1 CN 2018083502 W CN2018083502 W CN 2018083502W WO 2018192519 A1 WO2018192519 A1 WO 2018192519A1
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Prior art keywords
molecular sieve
catalyst carrier
modified
hydrocracking catalyst
carrier according
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PCT/CN2018/083502
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French (fr)
Chinese (zh)
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明卫星
石友良
许莉
杨伟光
赖波
王春锋
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武汉凯迪工程技术研究总院有限公司
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Publication of WO2018192519A1 publication Critical patent/WO2018192519A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/78Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J29/7815Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/7007Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G47/00Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/02Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
    • C10G47/10Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
    • C10G47/12Inorganic carriers
    • C10G47/16Crystalline alumino-silicate carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/20After treatment, characterised by the effect to be obtained to introduce other elements in the catalyst composition comprising the molecular sieve, but not specially in or on the molecular sieve itself
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions
    • C10G2300/1048Middle distillates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04Diesel oil

Definitions

  • the invention relates to a catalyst carrier, in particular to an optimized diesel hydrocracking catalyst carrier and a preparation method thereof.
  • Hydrocracking is a very important technology for the efficient conversion of heavy oil and clean oil production in the refining industry. It can process heavy crude oil with high sulfur and high metal. It has wide source of raw materials, great production flexibility, good product quality and middle distillate. High oil yield. Hydrocracking technology can directly produce low aromatics, low sulfur, low nitrogen high quality middle distillate products from reduced pressure diesel (VGO) to meet increasingly stringent environmental requirements.
  • VGO reduced pressure diesel
  • the conventional preparation methods of the hydrocracking catalyst mainly include a dipping method, a coprecipitation method and a kneading method.
  • the preparation process of the kneading method is the simplest, and the requirements for the process and the catalyst dosing are not high, but the preparation process is relatively extensive, the catalyst The dispersibility of each component is not good, and some metal hydrogenation active centers are covered, which can not exert its activity better. It is usually used for catalysts with less hydrogenation performance; the preparation process of coprecipitation method is the most complicated.
  • the impregnation method is the most widely used method for preparing hydrocracking catalysts. Firstly, the carrier which meets the performance requirements of the catalyst, such as the shape, mechanical strength, specific surface and acidity of the carrier, is prepared, and then the metal group is supported by a saturated or supersaturated impregnation method. The metal component is enriched in the catalyst to make the catalyst have higher mechanical strength and fully exert its Hydrogen performance.
  • Both CN96109702.7 and CN97121663.0 use the impregnation method to prepare a highly active hydrocracking catalyst.
  • the catalyst carrier cracking component is Y-type molecular sieve, and the impregnation liquid is prepared by nickel nitrate and ammonium metatungstate.
  • the catalyst exhibits Good hydrocracking performance.
  • CN1351121A discloses a hydrocracking catalyst containing modified ⁇ molecular sieve and amorphous silicon aluminum and a preparation method thereof, wherein the modified ⁇ molecular sieve directly exchanges the synthesized molecular sieve slurry with ammonium, and then roasts deammonium and acid.
  • the modified ⁇ molecular sieve is obtained by treatment and hydrothermal treatment.
  • CN1393521A discloses a medium oil type hydrocracking catalyst and a preparation method thereof, wherein the carrier used for the catalyst is amorphous silicon aluminum, aluminum oxide and Y and ⁇ composite molecular sieve, wherein the composite molecular sieve is after the ⁇ molecular sieve raw powder is burned to the template.
  • the catalytic activity of the catalyst is not high, and the product quality of the middle distillate of jet fuel and diesel oil is generally required to be further improved.
  • the above-mentioned hydrocracking catalyst carrier components are simply mechanically mixed, and the components in the catalyst are easily agglomerated into secondary particles, so that the dispersibility of the active components is poor, and the prepared catalyst is difficult to exert optimal performance. .
  • the object of the present invention is to provide an optimized diesel hydrocracking catalyst carrier and a preparation method thereof, and the hydrocracking catalyst prepared by using the catalyst carrier has high catalytic activity, and can obviously reduce diesel oil under the premise of ensuring diesel oil yield.
  • the pour point of the fraction increases the cetane number of the diesel.
  • the technical scheme adopted by the present invention is: an optimized diesel hydrocracking catalyst carrier, the carrier raw material comprising the following components and the weight percentage thereof: 1 to 35% modified molecular sieve, 3 to 75% ⁇ -Al 2 O 3 , 15 to 75% amorphous silicon aluminum and 9 to 40% binder; the carrier has a specific surface area of 200 to 450 m 2 /g, and a total pore volume of 0.35 to 0.75 cm 3 /g.
  • the carrier raw material comprises the following components and their weight percentages: 5 to 9% modified molecular sieve, 15 to 32% ⁇ -Al 2 O 3 , 45 to 58% amorphous silicon aluminum and 18 to 35 % of the binder; the carrier has a specific surface area of 362 to 403 m 2 /g, and a total pore volume of 0.52 to 0.63 cm 3 /g; the carrier has a columnar shape and a length of 3 to 8 mm.
  • the modified molecular sieve is one of a modified ⁇ molecular sieve, a modified Y molecular sieve, a modified MOR molecular sieve, a modified ZSM-5 molecular sieve, a modified ZSM-22 molecular sieve, and a modified ZSM-23 molecular sieve or Several.
  • the modified ⁇ molecular sieve has a specific surface area of 450 to 750 m 2 /g and a total pore volume of 0.3 to 0.5 cm 3 /g.
  • the modified MOR molecular sieve has a specific surface area of 300 to 560 m 2 /g and a total pore volume of 0.3 to 0.45 cm 3 /g.
  • the modified Y-type molecular sieve has a specific surface area of 750 to 860 m 2 /g and a total pore volume of 0.35 to 0.55 cm 3 /g.
  • a method for preparing the above optimized diesel hydrocracking catalyst carrier comprises the following steps:
  • Step 2) After removing the template, the molecular sieve is sequentially subjected to ammonium exchange, hydrothermal treatment and aluminum salt treatment to obtain a modified molecular sieve;
  • the modified molecular sieve obtained in the step 3) is added to a mixed solution of an aluminum salt and a base to be precipitated, and the precipitate is sufficiently precipitated, and then the slurry is sequentially dried and calcined to obtain a modified molecular sieve and an alumina composite material;
  • the modified molecular sieve obtained in the step 4) is mixed with the alumina composite material, the amorphous silica alumina and the binder according to the ratio of the raw materials, and the hydrocracking catalyst carrier is obtained after molding.
  • the silicon source, the aluminum source, the sodium hydroxide, the tetraethylammonium bromide solution and the water are mixed in a molar ratio of SiO 2 :Al 2 O 3 :Na 2 O:tetraethyl bromide.
  • Ammonium:H 2 O is added in a ratio of 50 to 70: 1 : 5 to 8:15 to 20:1000 to 1200.
  • the crystallization conditions are: when the molecular sieve is a ⁇ molecular sieve, the crystallization temperature is 135 to 145 ° C; when the molecular sieve is a MOR molecular sieve, the crystallization temperature is 140 to 160 ° C; When the molecular sieve is a Y-type molecular sieve, the crystallization temperature is 80 to 120 ° C; and the calcination conditions are: heating to a temperature of 2 ° C / min to 550 ° C, and then baking for 7 to 9 h.
  • the ammonium exchange condition is: the temperature is 60 to 90 ° C, and the ammonium salt used is 0.4 to 0.6 mol/L of ammonium chloride or ammonium nitrate.
  • the hydrothermal treatment conditions are: a temperature of 630 to 750 ° C, a treatment time of 1 to 4 hours, and a gauge pressure of 0.05 to 0.4 MPa.
  • the aluminum salt treatment condition is: the aluminum salt solution used has an Al 3+ concentration of 0.5 to 1.5 mol/L, the aluminum salt to the molecular sieve has a mass ratio of 4 to 30:1, and the treatment temperature is 70 to 100 ° C, the treatment time is 1 to 5 hours.
  • the aluminum source is one or more of pseudoboehmite, aluminum sulfate and sodium metaaluminate.
  • the silicon source is one or more of white carbon black, silica sol and water glass.
  • the aluminum salt is one or more of aluminum sulfate, aluminum nitrate and aluminum chloride;
  • the base is one or more of ammonium oxalate, ammonia water, sodium hydroxide and potassium hydroxide.
  • the control temperature is 50 to 70 ° C, and the pH is 3 to 7; in the baking treatment, the baking temperature is 300 to 600 ° C, and the baking time is 2 to 4 hours.
  • drying and activation treatment are sequentially performed after the molding, the drying temperature is 100 to 120 ° C, the time is 18 to 22 hours, the activation temperature is 450 to 600 ° C, and the activation time is 4 to 6 hours. .
  • the present invention has the following advantages:
  • the catalyst carrier of the present invention is prepared by adding a modified molecular sieve to an inorganic aluminum salt solution for preparing ⁇ -Al 2 O 3 , precipitating, drying and calcining to obtain a composite material of a modified molecular sieve and ⁇ -Al 2 O 3 , and then According to the proportion of the material of the catalyst carrier, the remaining material is mixed with the composite material, compacted, formed, dried and activated to obtain a catalyst carrier.
  • the modified molecular sieve in the catalyst carrier of the invention has a high silicon to aluminum ratio, a large specific surface area, and the modified molecular sieve is The dispersion in the carrier is high, so that the carrier has a more uniform acidity, and the alumina is more closely contacted with the molecular sieve.
  • the hydrocracking catalyst prepared by the carrier of the invention has suitable cracking action and good isomerization effect on long-chain alkyl groups of long-chain alkanes, aromatic hydrocarbons and cycloalkanes, and the middle distillate has good selectivity and can be more Producing high-quality middle distillate products with high catalytic activity, can significantly reduce the freezing point of diesel fraction and improve the cetane number of diesel fuel under the premise of ensuring high yield of diesel.
  • the hydrocracking catalyst prepared by using the carrier of the present invention has a higher synergistic effect on hydrogenation activity and cracking activity.
  • the specific surface area and pore volume were determined by low temperature N 2 physical adsorption method, the molar ratio of silicon to aluminum was chemical, and the amount of infrared acid, B acid and L acid was determined by pyridine adsorption infrared spectroscopy. Plasma emission spectroscopy, molecular sieve relative crystallinity was determined by XRD method.
  • modified molecular sieve Preparation of modified ⁇ molecular sieve by hydrothermal synthesis method (specific surface area: 450-750 m 2 /g, total pore volume: 0.3-0.5 cm 3 /g), modified Y-type molecular sieve (specific surface area) of 750 ⁇ 860m 2 / g, a total pore volume of 0.35 ⁇ 0.55cm 3 / g), modified MOR zeolite (specific surface area of 300 ⁇ 560m 2 / g, a total pore volume of 0.3 ⁇ 0.45cm 3 / g), change
  • One or more of the ZSM-5 molecular sieve, the modified ZSM-22 molecular sieve and the modified ZSM-23 molecular sieve, according to the molar ratio of the molecular sieve ingredients, the template or the directing agent, the aluminum salt, and the water are mixed and stirred to clarify Solution (in which the modified Y-type molecular sieve needs to use hydrochloric
  • the crystallization is carried out when the molecular sieve is ⁇ molecular sieve, the crystallization temperature is 135-145 ° C, the crystallization temperature is 140-160 ° C when the molecular sieve is MOR molecular sieve, and the crystallization temperature is 80-120 ° C when the molecular sieve is Y-type molecular sieve.
  • the obtained solid product is washed, centrifuged, dried, and calcined to remove the template (roasting strip)
  • the temperature is raised to 550 ° C at a heating rate of 2 ° C / min, calcined for 7 ⁇ 9 h), and the template is removed for ammonium exchange (temperature is 60-90 ° C, ammonium salt is 0.4-0.6 mol / L ammonium chloride) Or ammonium nitrate), hydrothermal treatment (temperature 630 ⁇ 750 ° C, treatment time is 1-4 hours, gauge pressure is 0.05 ⁇ 0.4MPa), aluminum salt treatment (Al 3 + concentration of 0.5 ⁇ 1.5mol / L, aluminum salt
  • the molecular sieve has a specific gravity of 4 to 30:1, a treatment temperature of 70 to 100 ° C, and a time of 1 to 5 hours to obtain a modified molecular sieve.
  • modified molecular sieve and alumina composite material Preparation of modified molecular sieve and alumina composite material: mixing the aluminum salt solution and the alkali precipitating agent, adding the above modified molecular sieve to the mixed solution, stirring, the temperature is controlled at 50-70 ° C, and the pH value is controlled at 3-7. Evaporation is carried out at a temperature of 50 to 90 ° C, dried at 100 ° C, and the precipitate is calcined at a temperature of 300 to 600 ° C for 2 to 4 hours to obtain a modified molecular sieve and an alumina composite material.
  • catalyst carrier According to the mixing ratio of the catalyst carrier, the modified molecular sieve is mixed with the alumina composite material, the amorphous silicon aluminum and the binder, and crushed in a wheel mill for 20 to 60 minutes. Columnar, the carrier length is 3 to 8 mm, and the strip carrier is dried at 120 ° C for 20 hours and calcined at 450 to 600 ° C for 5 to 6 hours to obtain a catalyst carrier.
  • the ammonium exchange was carried out twice at a concentration of 0.5 mol/L ammonium chloride solution at 80 ° C, and the liquid-solid ratio was 10:1. Further, hydrothermal treatment is carried out at a water vapor pressure of 0.15 MPa, a treatment temperature of 600 ° C, and a treatment time of 2.5 hours, followed by treatment with an aluminum salt, and the hydrothermally treated molecular sieve is placed in a flask with a reflux device and can be sealed, and added.
  • the mixing ratio of the catalyst carrier, the molecular sieve and the alumina composite material were mixed with 159.1 g (dry basis 93%), amorphous silicon aluminum 204.5 g (dry basis 88%), and binder 240 g (dry basis 30%).
  • the mill was milled for 40 minutes, crushed into a extrudable paste, extruded into strips, the shape of the carrier was columnar, the length was 3-8 mm, and the strip carrier was dried at 120 ° C for 20 hours and calcined at 550 ° C for 5 hours.
  • the catalyst carrier was obtained, numbered Z-1, and the properties are shown in Table 2.
  • the molecular sieve modification process was the same as in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration: 1.5 mol/L) were weighed and mixed in a 5000 ml beaker, and 13.5 g (dry basis 98%) modified molecular sieve was added to the mixed solution. At a constant temperature of 70 ° C, continuously add 2 mol / L of ammonia water until the pH value is 4, evaporate at 85 ° C, dry the aspirated white solid at 100 ° C for 3 hours, and calcine at 500 ° C for 4 hours to obtain molecular sieve and alumina composite.
  • the molecular sieve modification process was the same as in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration: 1.5 mol/L) were weighed and mixed in a 5000 ml beaker, and 39.4 g (dry basis 98%) modified molecular sieve was added to the mixed solution. At a constant temperature of 70 ° C, continuously add 2 mol / L of ammonia water until the pH value is 4, evaporate at 85 ° C, dry the aspirated white solid at 100 ° C for 3 hours, and calcine at 500 ° C for 4 hours to obtain molecular sieve and alumina composite.
  • the molecular sieve modification process was the same as in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration of 1.5 mol/L) were weighed and mixed in a 5000 ml beaker, and 110.4 g (dry basis 98%) modified molecular sieve was added to the mixed solution. At a constant temperature of 70 ° C, continuously add 2 mol / L of ammonia water until the pH value is 4, evaporate at 85 ° C, dry the aspirated white solid at 100 ° C for 3 hours, and calcine at 500 ° C for 4 hours to obtain molecular sieve and alumina composite.
  • the preparation process of the modified ⁇ molecular sieve was the same as that in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration: 1.5 mol/L) were mixed and mixed in a 5000 ml beaker at a constant temperature of 70 ° C, and 2 mol/L of ammonia water was continuously added until The pH value was 4, and the solution was evaporated at 85 ° C. The aspirated white solid was dried at 100 ° C for 3 hours, and calcined at 500 ° C for 4 hours to obtain alumina. Finally, 18.7 g of modified molecular sieve (dry basis) was used according to the ratio of the catalyst carrier material.
  • Example 1 The carrier of Example 1 and Comparative Example 1 was subjected to supersaturated impregnation to carry the hydrogenation of the metal, and the hydrogenation metal was a tungsten-nickel system.
  • the catalyst numbers were respectively CZ-1 and CZ-5, and the composition thereof is shown in Table 2.
  • the catalytic activities of the catalysts CZ-1 and CZ-5 prepared in the carrier obtained in Example 1 and Comparative Example 1 were evaluated: evaluation was carried out on a fixed bed hydrogenation experimental apparatus under the following conditions: the total reaction pressure was 10 MPa, and the volume of hydrogen oil was The ratio is 1000, the volumetric space velocity is 1.0 h -1 , and the vacuum distillate oil (VGO) is used as the raw material oil.
  • the properties of the raw material oil are shown in Table 3.
  • Catalysts CZ-1 and CZ-5 were evaluated under the same process conditions, and the evaluation results are shown in Table 4.
  • Raw material oil Vacuum distillate Density (20 ° C), kg / m 3 912.3 Distillation range, °C IBP/10% 315/403 30%/50% 442/461 70%/90% 495/526 95%/EBP 532/544 Freezing point, °C 32 Nitrogen, ⁇ g/g 1568 Carbon, wt% 84.53 Hydrogen, wt% 11.72 Carbon residue, wt% 0.32 BMCI value 43

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Abstract

An optimized diesel hydrocracking catalyst carrier and a method for preparing same. Raw materials of the carrier comprise the following components in percentage by weight: 1-35% of modified molecular sieve, 3-75% of γ-Al2O3, 15-75% of amorphous silica-alumina, and 9-40% of binder. The specific surface area of the carrier is 200-450 m2/g, and the total pore volume is 0.35-0.75 cm3/g. A modified molecular sieve is added to an inorganic aluminum salt solution used for preparing γ-Al2O3, and precipitation, drying, and roasting are performed to obtain a composite of molecular sieve and γ-Al2O3; then the remaining materials are mixed with the composite according to the material proportion of the catalyst carrier, and rolling, forming, drying, and activation are performed to obtain the catalyst carrier. The molecular sieve in the carrier has a high silica/alumina ratio and high specific surface area, and is highly dispersed in the carrier; thus, the carrier has more uniform acid sites, and alumina is in closer contact with the molecular sieve. A prepared hydrocracking catalyst can remarkably reduce the pour point of a diesel fraction and improve the cetane number of diesel while guaranteeing a high diesel yield.

Description

优化型柴油加氢裂化催化剂载体及其制备方法Optimized diesel hydrocracking catalyst carrier and preparation method thereof 技术领域Technical field
本发明涉及催化剂载体,具体地指一种优化型柴油加氢裂化催化剂载体及其制备方法。The invention relates to a catalyst carrier, in particular to an optimized diesel hydrocracking catalyst carrier and a preparation method thereof.
背景技术Background technique
我国石油资源日益短缺,原油重质化、劣质化(硫、氮及重金属含量明显增加)现象加剧,与此同时,环保法规日趋严格,使得石油资源的有效利用和燃料油品的清洁生产成为当务之急。加氢裂化作为炼油工业非常重要的重质油高效转化和清洁油品生产的技术,可加工高硫、高金属的重质原油,具有原料来源广、生产灵活性大、产品质量好及中间馏分油收率高等特点。加氢裂化技术可以从减压柴油(VGO)直接生产低芳烃,低硫,低氮的高品质中间馏分油产品,可以满足日益苛刻的环保要求。而催化剂在加氢裂化反应中起核心作用,加氢裂化技术的关键在于催化剂的研制和改进。China's oil resources are increasingly in short supply, and the phenomenon of heavy and inferior crude oil (increased sulfur, nitrogen and heavy metal content) is intensifying. At the same time, environmental regulations are becoming stricter, making the effective use of petroleum resources and the clean production of fuel oil a top priority. . Hydrocracking is a very important technology for the efficient conversion of heavy oil and clean oil production in the refining industry. It can process heavy crude oil with high sulfur and high metal. It has wide source of raw materials, great production flexibility, good product quality and middle distillate. High oil yield. Hydrocracking technology can directly produce low aromatics, low sulfur, low nitrogen high quality middle distillate products from reduced pressure diesel (VGO) to meet increasingly stringent environmental requirements. The catalyst plays a central role in the hydrocracking reaction. The key to the hydrocracking technology lies in the development and improvement of the catalyst.
加氢裂化催化剂常规的制备方法主要有浸渍法,共沉淀法及混捏法等,其中混捏法的制备工艺最简单,对工艺及催化剂配料的要求都不高,但由于其制备过程较粗放,催化剂中各组分的分散性不好,部分金属加氢活性中心被覆盖,不能更好的发挥其活性,通常为加氢性能要求不是很高的催化剂所采用;共沉淀法制备技术制备过程最为复杂,但催化剂中各组分的分散度很好,各组分之间的匹配关系好,加氢和裂化活性中心在催化剂中均匀分布,使催化剂加氢与裂化活性中心具有更高的协同作用;浸渍法是制备加氢裂化催化剂最广泛的使用方法,首先制备出符合催化剂性能要求的载体,如载体的形状、机械强度、比表面和酸性等,然后通过饱和或过饱和浸渍方法进行负载金属组分,金属组分富集于催化剂中,使催化剂具有更高的机械强度,充分发挥其加氢性能。The conventional preparation methods of the hydrocracking catalyst mainly include a dipping method, a coprecipitation method and a kneading method. Among them, the preparation process of the kneading method is the simplest, and the requirements for the process and the catalyst dosing are not high, but the preparation process is relatively extensive, the catalyst The dispersibility of each component is not good, and some metal hydrogenation active centers are covered, which can not exert its activity better. It is usually used for catalysts with less hydrogenation performance; the preparation process of coprecipitation method is the most complicated. However, the dispersion of each component in the catalyst is very good, the matching relationship between the components is good, and the hydrogenation and cracking active centers are evenly distributed in the catalyst, so that the catalyst hydrogenation and cracking active center have higher synergistic effect; The impregnation method is the most widely used method for preparing hydrocracking catalysts. Firstly, the carrier which meets the performance requirements of the catalyst, such as the shape, mechanical strength, specific surface and acidity of the carrier, is prepared, and then the metal group is supported by a saturated or supersaturated impregnation method. The metal component is enriched in the catalyst to make the catalyst have higher mechanical strength and fully exert its Hydrogen performance.
CN96109702.7和CN97121663.0均采用浸渍法制备出具有高活性的加氢裂化催化剂,催化剂载体裂化组分为Y型分子筛,浸渍液由硝酸镍和偏钨酸铵配制而成,该催化剂表现出良好的加氢裂化性能。CN1351121A公布了一种含改性β分子筛和无定型硅铝的加氢裂化催化剂及其制备方法,该方法中改性β分子筛是将合成后的分子筛浆液直接进行铵交换,然后焙烧脱铵、酸处理和水热处理得到改性β分子筛,由于大量非骨架铝滞留在分子筛孔道中,影响了改性分子筛的酸性及其扩散性能,最终影响了柴油产品的 产率和性质。CN1393521A公开了一种中油型加氢裂化催化剂及其制备方法,催化剂所用载体为无定形硅铝、氧化铝和Y和β的复合型分子筛,其中复合分子筛是将β分子筛原粉烧去模板剂后与改性Y型分子筛混合后,再进行铵交换处理而得,该催化剂的催化活性不高,航煤和柴油的中间馏分油的产品质量一般,需进一步提高。然而,上述加氢裂化催化剂载体组分之间都是简单的机械混合,催化剂中各组分容易团聚为二次粒子,使得活性组分分散性较差,进而制备得到的催化剂难以发挥最佳性能。Both CN96109702.7 and CN97121663.0 use the impregnation method to prepare a highly active hydrocracking catalyst. The catalyst carrier cracking component is Y-type molecular sieve, and the impregnation liquid is prepared by nickel nitrate and ammonium metatungstate. The catalyst exhibits Good hydrocracking performance. CN1351121A discloses a hydrocracking catalyst containing modified β molecular sieve and amorphous silicon aluminum and a preparation method thereof, wherein the modified β molecular sieve directly exchanges the synthesized molecular sieve slurry with ammonium, and then roasts deammonium and acid. The modified β molecular sieve is obtained by treatment and hydrothermal treatment. Since a large amount of non-skeletal aluminum is retained in the pores of the molecular sieve, the acidity and diffusion property of the modified molecular sieve are affected, which ultimately affects the yield and properties of the diesel product. CN1393521A discloses a medium oil type hydrocracking catalyst and a preparation method thereof, wherein the carrier used for the catalyst is amorphous silicon aluminum, aluminum oxide and Y and β composite molecular sieve, wherein the composite molecular sieve is after the β molecular sieve raw powder is burned to the template. After mixing with the modified Y-type molecular sieve and then performing ammonium exchange treatment, the catalytic activity of the catalyst is not high, and the product quality of the middle distillate of jet fuel and diesel oil is generally required to be further improved. However, the above-mentioned hydrocracking catalyst carrier components are simply mechanically mixed, and the components in the catalyst are easily agglomerated into secondary particles, so that the dispersibility of the active components is poor, and the prepared catalyst is difficult to exert optimal performance. .
发明内容Summary of the invention
本发明的目的就是要提供一种优化型柴油加氢裂化催化剂载体及其制备方法,使用该催化剂载体制备的加氢裂化催化剂催化活性高,可在保证柴油收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值。The object of the present invention is to provide an optimized diesel hydrocracking catalyst carrier and a preparation method thereof, and the hydrocracking catalyst prepared by using the catalyst carrier has high catalytic activity, and can obviously reduce diesel oil under the premise of ensuring diesel oil yield. The pour point of the fraction increases the cetane number of the diesel.
为实现上述目的,本发明采用的技术方案是:一种优化型柴油加氢裂化催化剂载体,所述载体原料包括以下组分及其重量百分比:1~35%的改性分子筛,3~75%的γ-Al 2O 3,15~75%的无定形硅铝及9~40%的粘结剂;所述载体的比表面积为200~450m 2/g,总孔容为0.35~0.75cm 3/g。 In order to achieve the above object, the technical scheme adopted by the present invention is: an optimized diesel hydrocracking catalyst carrier, the carrier raw material comprising the following components and the weight percentage thereof: 1 to 35% modified molecular sieve, 3 to 75% γ-Al 2 O 3 , 15 to 75% amorphous silicon aluminum and 9 to 40% binder; the carrier has a specific surface area of 200 to 450 m 2 /g, and a total pore volume of 0.35 to 0.75 cm 3 /g.
进一步地,所述载体原料包括以下组分及其重量百分比:5~9%的改性分子筛,15~32%的γ-Al 2O 3,45~58%的无定形硅铝及18~35%的粘结剂;所述载体的比表面积为362~403m 2/g,总孔容为0.52~0.63cm 3/g;所述载体呈柱状,长度为3~8mm。 Further, the carrier raw material comprises the following components and their weight percentages: 5 to 9% modified molecular sieve, 15 to 32% γ-Al 2 O 3 , 45 to 58% amorphous silicon aluminum and 18 to 35 % of the binder; the carrier has a specific surface area of 362 to 403 m 2 /g, and a total pore volume of 0.52 to 0.63 cm 3 /g; the carrier has a columnar shape and a length of 3 to 8 mm.
进一步地,所述改性分子筛为改性β分子筛、改性Y型分子筛、改性MOR分子筛、改性ZSM-5分子筛、改性ZSM-22分子筛及改性ZSM-23分子筛中的一种或几种。Further, the modified molecular sieve is one of a modified β molecular sieve, a modified Y molecular sieve, a modified MOR molecular sieve, a modified ZSM-5 molecular sieve, a modified ZSM-22 molecular sieve, and a modified ZSM-23 molecular sieve or Several.
进一步地,所述改性β分子筛比表面积为450~750m 2/g,总孔容为0.3~0.5cm 3/g。 Further, the modified β molecular sieve has a specific surface area of 450 to 750 m 2 /g and a total pore volume of 0.3 to 0.5 cm 3 /g.
进一步地,所述改性MOR分子筛比表面积为300~560m 2/g,总孔容为0.3~0.45cm 3/g。 Further, the modified MOR molecular sieve has a specific surface area of 300 to 560 m 2 /g and a total pore volume of 0.3 to 0.45 cm 3 /g.
更进一步地,所述改性Y型分子筛比表面积为750~860m 2/g,总孔容为0.35~0.55cm 3/g。 Further, the modified Y-type molecular sieve has a specific surface area of 750 to 860 m 2 /g and a total pore volume of 0.35 to 0.55 cm 3 /g.
一种上述优化型柴油加氢裂化催化剂载体的制备方法,包括以下步骤:A method for preparing the above optimized diesel hydrocracking catalyst carrier comprises the following steps:
1)将四乙基溴化铵溶液、氢氧化钠、铝源和水混合并搅拌至澄清溶液,然后加入硅源,继续搅拌得到硅铝凝胶;1) mixing tetraethylammonium bromide solution, sodium hydroxide, aluminum source and water and stirring to a clear solution, then adding a silicon source, and continuing to stir to obtain a silica-alumina gel;
2)将步骤1)所得硅铝凝胶进行晶化和提纯,再进行焙烧脱模板处理,得分子筛;2) crystallization and purification of the silica-alumina gel obtained in the step 1), followed by roasting and de-template treatment to obtain a molecular sieve;
3)将步骤2)脱完模板后的分子筛依次进行铵交换、水热处理和铝盐处理,得到改 性分子筛;3) Step 2) After removing the template, the molecular sieve is sequentially subjected to ammonium exchange, hydrothermal treatment and aluminum salt treatment to obtain a modified molecular sieve;
4)将步骤3)得到的改性分子筛加入铝盐和碱的混合溶液中进行沉淀,充分沉淀后取浆液依次进行干燥和焙烧处理,得改性分子筛与氧化铝复合材料;4) The modified molecular sieve obtained in the step 3) is added to a mixed solution of an aluminum salt and a base to be precipitated, and the precipitate is sufficiently precipitated, and then the slurry is sequentially dried and calcined to obtain a modified molecular sieve and an alumina composite material;
5)然后将步骤4)所得改性分子筛与氧化铝复合材料、无定形硅铝及粘结剂按所述原料比例进行混合,成型后即可得所述加氢裂化催化剂载体。5) Then, the modified molecular sieve obtained in the step 4) is mixed with the alumina composite material, the amorphous silica alumina and the binder according to the ratio of the raw materials, and the hydrocracking catalyst carrier is obtained after molding.
进一步地,所述步骤1)中,硅源、铝源、氢氧化钠、四乙基溴化铵溶液及水按配料摩尔比SiO 2∶Al 2O 3∶Na 2O∶四乙基溴化铵∶H 2O为50~70∶1∶5~8∶15~20∶1000~1200的比例加入。 Further, in the step 1), the silicon source, the aluminum source, the sodium hydroxide, the tetraethylammonium bromide solution and the water are mixed in a molar ratio of SiO 2 :Al 2 O 3 :Na 2 O:tetraethyl bromide. Ammonium:H 2 O is added in a ratio of 50 to 70: 1 : 5 to 8:15 to 20:1000 to 1200.
进一步地,所述步骤2)中,晶化条件为:所述分子筛为β分子筛时,晶化温度为135~145℃;所述分子筛为MOR分子筛时,晶化温度为140~160℃;所述分子筛为Y型分子筛时,晶化温度为80~120℃;焙烧条件为:以升温速率2℃/min升温至550℃后,焙烧7~9h。Further, in the step 2), the crystallization conditions are: when the molecular sieve is a β molecular sieve, the crystallization temperature is 135 to 145 ° C; when the molecular sieve is a MOR molecular sieve, the crystallization temperature is 140 to 160 ° C; When the molecular sieve is a Y-type molecular sieve, the crystallization temperature is 80 to 120 ° C; and the calcination conditions are: heating to a temperature of 2 ° C / min to 550 ° C, and then baking for 7 to 9 h.
进一步地,所述步骤3)中,铵交换条件为:温度为60~90℃,所用铵盐为0.4~0.6mol/L的氯化铵或硝酸铵。Further, in the step 3), the ammonium exchange condition is: the temperature is 60 to 90 ° C, and the ammonium salt used is 0.4 to 0.6 mol/L of ammonium chloride or ammonium nitrate.
进一步地,所述步骤3)中,水热处理条件:温度为630~750℃,处理时间为1~4小时,表压为0.05~0.4MPa。Further, in the step 3), the hydrothermal treatment conditions are: a temperature of 630 to 750 ° C, a treatment time of 1 to 4 hours, and a gauge pressure of 0.05 to 0.4 MPa.
进一步地,所述步骤3)中,铝盐处理条件为:所用铝盐溶液中,Al 3+浓度为0.5~1.5mol/L,铝盐与分子筛质量比为4~30∶1,处理温度为70~100℃,处理时间为1~5小时。 Further, in the step 3), the aluminum salt treatment condition is: the aluminum salt solution used has an Al 3+ concentration of 0.5 to 1.5 mol/L, the aluminum salt to the molecular sieve has a mass ratio of 4 to 30:1, and the treatment temperature is 70 to 100 ° C, the treatment time is 1 to 5 hours.
进一步地,所述步骤1)中,铝源为拟薄水铝石、硫酸铝和偏铝酸钠中的一种或几种。Further, in the step 1), the aluminum source is one or more of pseudoboehmite, aluminum sulfate and sodium metaaluminate.
进一步地,所述步骤1)中,硅源为白炭黑、硅溶胶和水玻璃中的一种或几种。Further, in the step 1), the silicon source is one or more of white carbon black, silica sol and water glass.
进一步地,所述步骤4)中,铝盐为硫酸铝、硝酸铝和氯化铝中的一种或多种;碱为草酸铵、氨水、氢氧化钠和氢氧化钾中的一种或多种。Further, in the step 4), the aluminum salt is one or more of aluminum sulfate, aluminum nitrate and aluminum chloride; the base is one or more of ammonium oxalate, ammonia water, sodium hydroxide and potassium hydroxide. Kind.
进一步地,所述步骤4)中,沉淀过程中,控制温度为50~70℃,pH值为3~7;焙烧处理中,焙烧温度为300~600℃,焙烧时间为2~4小时。Further, in the step 4), during the precipitation, the control temperature is 50 to 70 ° C, and the pH is 3 to 7; in the baking treatment, the baking temperature is 300 to 600 ° C, and the baking time is 2 to 4 hours.
更进一步地,所述步骤4)中,成型后依次进行干燥和活化处理,干燥温度为100~120℃,时间为18~22小时,活化温度为450~600℃,活化时间为4~6小时。Further, in the step 4), drying and activation treatment are sequentially performed after the molding, the drying temperature is 100 to 120 ° C, the time is 18 to 22 hours, the activation temperature is 450 to 600 ° C, and the activation time is 4 to 6 hours. .
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
其一,本发明催化剂载体是在制备γ-Al 2O 3的无机铝盐溶液中加入改性分子筛,经沉淀、干燥、焙烧,得到改性分子筛与γ-Al 2O 3的复合材料,然后按照催化剂载体的物料比例,将剩余物料与复合材料进行混合、碾压、成型、干燥、活化得到催化剂载体,本发明催化剂载体中改性分子筛具有高硅铝比,大比表面积,改性分子筛在载体中分散度高,使载体具有更加均匀的酸性位,氧化铝与分子筛接触的更加紧密。 Firstly, the catalyst carrier of the present invention is prepared by adding a modified molecular sieve to an inorganic aluminum salt solution for preparing γ-Al 2 O 3 , precipitating, drying and calcining to obtain a composite material of a modified molecular sieve and γ-Al 2 O 3 , and then According to the proportion of the material of the catalyst carrier, the remaining material is mixed with the composite material, compacted, formed, dried and activated to obtain a catalyst carrier. The modified molecular sieve in the catalyst carrier of the invention has a high silicon to aluminum ratio, a large specific surface area, and the modified molecular sieve is The dispersion in the carrier is high, so that the carrier has a more uniform acidity, and the alumina is more closely contacted with the molecular sieve.
其二,用本发明载体制备的加氢裂化催化剂对长链烷烃、芳烃及环烷烃的长侧链烷基有适宜的裂化作用和很好的异构作用,中间馏分油选择性好,可多产优质中间馏分油产品,且催化活性很高,可在保证柴油高收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值。Secondly, the hydrocracking catalyst prepared by the carrier of the invention has suitable cracking action and good isomerization effect on long-chain alkyl groups of long-chain alkanes, aromatic hydrocarbons and cycloalkanes, and the middle distillate has good selectivity and can be more Producing high-quality middle distillate products with high catalytic activity, can significantly reduce the freezing point of diesel fraction and improve the cetane number of diesel fuel under the premise of ensuring high yield of diesel.
其三,用本发明载体所制备的加氢裂化催化剂其加氢活性与裂化活性具有更高的协同作用。Third, the hydrocracking catalyst prepared by using the carrier of the present invention has a higher synergistic effect on hydrogenation activity and cracking activity.
具体实施方式detailed description
下面结合具体实施例对本发明作进一步的详细说明,便于更清楚地了解本发明,但它们不对本发明构成限定。The present invention will be further described in detail with reference to the preferred embodiments of the invention.
以下实施例和对比例中,比表面积和孔容采用低温N 2物理吸附法,硅铝摩尔比采用化学法,红外酸量、B酸量及L酸量采用吡啶吸附红外光谱法,钠含量采用等离子发射光谱法,分子筛相对结晶度采用XRD方法测定。 In the following examples and comparative examples, the specific surface area and pore volume were determined by low temperature N 2 physical adsorption method, the molar ratio of silicon to aluminum was chemical, and the amount of infrared acid, B acid and L acid was determined by pyridine adsorption infrared spectroscopy. Plasma emission spectroscopy, molecular sieve relative crystallinity was determined by XRD method.
以下实施例和对比例中对催化剂载体的制备分三大步进行描述:The preparation of the catalyst support in the following examples and comparative examples is described in three major steps:
1)改性分子筛的制备:采用水热合成法制备改性β分子筛(比表面积为450~750m 2/g,总孔容为0.3~0.5cm 3/g),改性Y型分子筛(比表面积为750~860m 2/g,总孔容为0.35~0.55cm 3/g),改性MOR分子筛(比表面积为300~560m 2/g,总孔容为0.3~0.45cm 3/g),改性ZSM-5分子筛,改性ZSM-22分子筛及改性ZSM-23分子筛中的一种或几种,依据分子筛配料摩尔比,将模板剂或导向剂、铝盐、和水混合并搅拌至澄清溶液(其中改性Y型分子筛需要使用盐酸进行调节混合溶液的碱度),然后在搅拌下向所得的澄清溶液中加入硅源,并继续搅拌得到均匀的硅铝凝胶,最后将硅铝凝胶进行晶化(分子筛为β分子筛时,晶化温度为135~145℃,分子筛为MOR分子筛时,晶化温度为140~160℃,分子筛为Y型分子筛时,晶化温度为80~120℃),晶化结束后将所得固体产物经洗涤、离 心、干燥,焙烧脱模板(焙烧条件为:以升温速率2℃/min升温至550℃后,焙烧7~9h),脱完模板的分子筛进行铵交换(温度为60~90℃,铵盐为0.4~0.6mol/L的氯化铵或硝酸铵),水热处理(温度为630~750℃,处理时间为1~4小时,表压为0.05~0.4MPa),铝盐处理(Al 3+浓度为0.5~1.5mol/L,铝盐与分子筛比重4~30∶1,处理温度为70~100℃,时间为1~5小时),得到改性分子筛。 1) Preparation of modified molecular sieve: Preparation of modified β molecular sieve by hydrothermal synthesis method (specific surface area: 450-750 m 2 /g, total pore volume: 0.3-0.5 cm 3 /g), modified Y-type molecular sieve (specific surface area) of 750 ~ 860m 2 / g, a total pore volume of 0.35 ~ 0.55cm 3 / g), modified MOR zeolite (specific surface area of 300 ~ 560m 2 / g, a total pore volume of 0.3 ~ 0.45cm 3 / g), change One or more of the ZSM-5 molecular sieve, the modified ZSM-22 molecular sieve and the modified ZSM-23 molecular sieve, according to the molar ratio of the molecular sieve ingredients, the template or the directing agent, the aluminum salt, and the water are mixed and stirred to clarify Solution (in which the modified Y-type molecular sieve needs to use hydrochloric acid to adjust the alkalinity of the mixed solution), then adding a silicon source to the obtained clear solution under stirring, and stirring is continued to obtain a uniform silica-alumina gel, and finally the silica-alumina is gelled. The crystallization is carried out when the molecular sieve is β molecular sieve, the crystallization temperature is 135-145 ° C, the crystallization temperature is 140-160 ° C when the molecular sieve is MOR molecular sieve, and the crystallization temperature is 80-120 ° C when the molecular sieve is Y-type molecular sieve. After the crystallization is finished, the obtained solid product is washed, centrifuged, dried, and calcined to remove the template (roasting strip) The temperature is raised to 550 ° C at a heating rate of 2 ° C / min, calcined for 7 ~ 9 h), and the template is removed for ammonium exchange (temperature is 60-90 ° C, ammonium salt is 0.4-0.6 mol / L ammonium chloride) Or ammonium nitrate), hydrothermal treatment (temperature 630 ~ 750 ° C, treatment time is 1-4 hours, gauge pressure is 0.05 ~ 0.4MPa), aluminum salt treatment (Al 3 + concentration of 0.5 ~ 1.5mol / L, aluminum salt The molecular sieve has a specific gravity of 4 to 30:1, a treatment temperature of 70 to 100 ° C, and a time of 1 to 5 hours to obtain a modified molecular sieve.
2)改性分子筛与氧化铝复合材料制备:将铝盐溶液和碱沉淀剂混合,把上述改性分子筛加入混合溶液中,搅拌,温度控制在50~70℃,pH值控制在3~7,于50~90℃温度条件下进行蒸发,100℃干燥,将沉淀进行焙烧,温度为300~600℃,时间为2~4小时,得到改性分子筛与氧化铝复合材料。2) Preparation of modified molecular sieve and alumina composite material: mixing the aluminum salt solution and the alkali precipitating agent, adding the above modified molecular sieve to the mixed solution, stirring, the temperature is controlled at 50-70 ° C, and the pH value is controlled at 3-7. Evaporation is carried out at a temperature of 50 to 90 ° C, dried at 100 ° C, and the precipitate is calcined at a temperature of 300 to 600 ° C for 2 to 4 hours to obtain a modified molecular sieve and an alumina composite material.
3)催化剂载体的制备:按照催化剂载体混合比例,将改性分子筛与氧化铝复合材料,无定形硅铝及粘结剂进行混合,在轮碾机中进行碾压20~60分钟,挤条成柱状,载体长度为3~8mm,再将条状载体于120℃干燥20小时,450~600℃下焙烧5~6小时,得到催化剂载体。3) Preparation of catalyst carrier: According to the mixing ratio of the catalyst carrier, the modified molecular sieve is mixed with the alumina composite material, the amorphous silicon aluminum and the binder, and crushed in a wheel mill for 20 to 60 minutes. Columnar, the carrier length is 3 to 8 mm, and the strip carrier is dried at 120 ° C for 20 hours and calcined at 450 to 600 ° C for 5 to 6 hours to obtain a catalyst carrier.
实施例1Example 1
称取201.3g四乙基溴化铵(工业级),27.39g氢氧化钠,7.2g拟薄水铝石(70wt%,工业级),870g水混合并搅拌至澄清溶液,然后在不断搅拌下向溶液中加入180g白炭黑(工业级),并继续搅拌以得到均匀的硅铝凝胶;将硅铝凝胶于145℃动态晶化7天,经固液分离和洗涤干燥后,在空气流中于550℃焙烧8小时,得到β分子筛,脱完模板后,使用浓度为0.5mol/L氯化铵溶液在80℃下进行铵交换2次,液固比为10∶1,水洗干燥后再进行水热处理,在水蒸汽压力0.15MPa,处理温度为600℃,处理时间为2.5小时,之后进行铝盐处理,将水热处理后的分子筛放入带有回流装置并可以密闭的烧瓶中,加入含浓度0.8mol/L硫酸铝水溶液1000ml,在95℃下恒温搅拌1.0小时,水洗,过滤,以洗涤液的pH值接近7后停止洗涤。滤饼在烘箱中100℃干燥12小时,得到β改性分子筛,该β改性分子筛的主要性质见表1。Weigh 201.3 g of tetraethylammonium bromide (technical grade), 27.39 g of sodium hydroxide, 7.2 g of pseudoboehmite (70 wt%, technical grade), mix 870 g of water and stir to a clear solution, then with constant stirring 180g of white carbon black (industrial grade) was added to the solution, and stirring was continued to obtain a uniform silica-alumina gel; the silica-alumina gel was dynamically crystallized at 145 ° C for 7 days, after solid-liquid separation and washing and drying, in air. The mixture was calcined at 550 ° C for 8 hours to obtain β molecular sieve. After the template was removed, the ammonium exchange was carried out twice at a concentration of 0.5 mol/L ammonium chloride solution at 80 ° C, and the liquid-solid ratio was 10:1. Further, hydrothermal treatment is carried out at a water vapor pressure of 0.15 MPa, a treatment temperature of 600 ° C, and a treatment time of 2.5 hours, followed by treatment with an aluminum salt, and the hydrothermally treated molecular sieve is placed in a flask with a reflux device and can be sealed, and added. 1000 ml of an aluminum sulfate aqueous solution having a concentration of 0.8 mol/L was stirred at a constant temperature of 95 ° C for 1.0 hour, washed with water, and filtered, and the washing was stopped after the pH of the washing liquid was close to 7. The filter cake was dried in an oven at 100 ° C for 12 hours to obtain a β-modified molecular sieve. The main properties of the β-modified molecular sieve are shown in Table 1.
称取140g草酸铵与3000ml氯化铝溶液(浓度为1.5mol/L)混合于5000ml烧杯中,将28.8g(干基98%)β改性分子筛加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于85℃下蒸发(蒸发温度可为50~90℃),将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料264.2g(干基93%), 转化率为70%。Weigh 140g of ammonium oxalate and 3000ml of aluminum chloride solution (concentration of 1.5mol / L) in 5000ml beaker, add 28.8g (dry 98%) β modified molecular sieve to the mixture, constant temperature 70 ° C, continuously add 2mol /L of ammonia until the pH is 4, evaporating at 85 ° C (evaporation temperature can be 50 ~ 90 ° C), the aspirated white solid is dried at 100 ° C for 3 hours, calcined at 500 ° C for 4 hours to obtain molecular sieve and alumina The composite material was 264.2 g (dry basis 93%) and the conversion was 70%.
按照催化剂载体混合比例,将分子筛与氧化铝复合材料159.1g(干基93%)、无定形硅铝204.5g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8mm,再将条状载体于120℃干燥20小时,550℃下焙烧5小时,得到催化剂载体,编号为Z-1,性质见表2。According to the mixing ratio of the catalyst carrier, the molecular sieve and the alumina composite material were mixed with 159.1 g (dry basis 93%), amorphous silicon aluminum 204.5 g (dry basis 88%), and binder 240 g (dry basis 30%). The mill was milled for 40 minutes, crushed into a extrudable paste, extruded into strips, the shape of the carrier was columnar, the length was 3-8 mm, and the strip carrier was dried at 120 ° C for 20 hours and calcined at 550 ° C for 5 hours. The catalyst carrier was obtained, numbered Z-1, and the properties are shown in Table 2.
实施例2Example 2
分子筛改性过程同实施例1,称取140g草酸铵与3000ml氯化铝溶液(浓度为1.5mol/L)混合于5000ml烧杯中,将13.5g(干基98%)改性分子筛加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于85℃下蒸发,将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料262g(干基93%),转化率为69.4%,将分子筛与氧化铝复合材料183.7g(干基93%)、无定形硅铝172.7g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8mm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-2,性质见表2。The molecular sieve modification process was the same as in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration: 1.5 mol/L) were weighed and mixed in a 5000 ml beaker, and 13.5 g (dry basis 98%) modified molecular sieve was added to the mixed solution. At a constant temperature of 70 ° C, continuously add 2 mol / L of ammonia water until the pH value is 4, evaporate at 85 ° C, dry the aspirated white solid at 100 ° C for 3 hours, and calcine at 500 ° C for 4 hours to obtain molecular sieve and alumina composite. 262 g (93% dry basis), conversion rate was 69.4%, molecular sieve and alumina composite material 183.7g (dry basis 93%), amorphous silicon aluminum 172.7g (dry basis 88%), binder 240g (dry basis) 30%) was mixed, milled in a wheel mill for 40 minutes, crushed into a squeezable paste, extruded into strips, the shape of the carrier was columnar, the length was 3-8 mm, and the strip carrier was dried at 120 ° C. After baking at 550 ° C for 5 to 6 hours, a catalyst carrier Z-2 was obtained, and the properties are shown in Table 2.
实施例3Example 3
分子筛改性过程同实施例1,称取140g草酸铵与3000ml氯化铝溶液(浓度为1.5mol/L)混合于5000ml烧杯中,将39.4g(干基98%)改性分子筛加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于85℃下蒸发,将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料267.1g(干基93%),转化率为70.7%,将分子筛与氧化铝复合材料142.4g(干基93%)、无定形硅铝218.2g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8mm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-3,性质见表2。The molecular sieve modification process was the same as in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration: 1.5 mol/L) were weighed and mixed in a 5000 ml beaker, and 39.4 g (dry basis 98%) modified molecular sieve was added to the mixed solution. At a constant temperature of 70 ° C, continuously add 2 mol / L of ammonia water until the pH value is 4, evaporate at 85 ° C, dry the aspirated white solid at 100 ° C for 3 hours, and calcine at 500 ° C for 4 hours to obtain molecular sieve and alumina composite. 267.1g (dry basis 93%), conversion rate is 70.7%, molecular sieve and alumina composite material 142.4g (dry basis 93%), amorphous silicon aluminum 218.2g (dry basis 88%), binder 240g (dry The base is mixed 30%), crushed in a wheel mill for 40 minutes, crushed into a squeezable paste, extruded into strips, the shape of the carrier is columnar, the length is 3-8 mm, and the strip carrier is dried at 120 ° C. After baking at 550 ° C for 5 to 6 hours, a catalyst carrier Z-3 was obtained, and the properties are shown in Table 2.
实施例4Example 4
分子筛改性过程同实施例1,称取140g草酸铵与3000ml氯化铝溶液(浓度为1.5mol/L)混合于5000ml烧杯中,将110.4g(干基98%)改性分子筛加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于85℃下蒸发,将吸出的白色固体于 100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料271.6g(干基93%),转化率为72%,将分子筛与氧化铝复合材料103.2g(干基93%)、无定形硅铝263.6g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3-8mm,再将条状载体于120℃干燥20小时,550℃下焙烧5-6小时,得到催化剂载体Z-4,性质见表2。The molecular sieve modification process was the same as in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration of 1.5 mol/L) were weighed and mixed in a 5000 ml beaker, and 110.4 g (dry basis 98%) modified molecular sieve was added to the mixed solution. At a constant temperature of 70 ° C, continuously add 2 mol / L of ammonia water until the pH value is 4, evaporate at 85 ° C, dry the aspirated white solid at 100 ° C for 3 hours, and calcine at 500 ° C for 4 hours to obtain molecular sieve and alumina composite. 271.6g (dry basis 93%), conversion rate of 72%, molecular sieve and alumina composite material 103.2g (dry basis 93%), amorphous silicon aluminum 263.6g (dry basis 88%), binder 240g (dry Base 30%) was mixed, crushed in a wheel mill for 40 minutes, crushed into a extrudable paste, extruded into strips, the shape of the carrier was columnar, the length was 3-8 mm, and the strip carrier was dried at 120 ° C. After calcination at 550 ° C for 5-6 hours, the catalyst carrier Z-4 was obtained, and the properties are shown in Table 2.
对比例1Comparative example 1
改性β分子筛的制备过程与实施例1相同,称取140g草酸铵与3000ml氯化铝溶液(浓度为1.5mol/L)混合于5000ml烧杯中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于85℃下蒸发,将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到氧化铝;最后按照催化剂载体物料比例,将18.7g改性分子筛(干基98%)、氧化铝137.6g(干基93%)、无定形硅铝204.5g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8mm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-5,性质见表2。The preparation process of the modified β molecular sieve was the same as that in Example 1. 140 g of ammonium oxalate and 3000 ml of aluminum chloride solution (concentration: 1.5 mol/L) were mixed and mixed in a 5000 ml beaker at a constant temperature of 70 ° C, and 2 mol/L of ammonia water was continuously added until The pH value was 4, and the solution was evaporated at 85 ° C. The aspirated white solid was dried at 100 ° C for 3 hours, and calcined at 500 ° C for 4 hours to obtain alumina. Finally, 18.7 g of modified molecular sieve (dry basis) was used according to the ratio of the catalyst carrier material. 98%), alumina 137.6g (dry basis 93%), amorphous silicon aluminum 204.5g (dry basis 88%), binder 240g (dry basis 30%) were mixed and milled in a wheel mill 40 Minutes, crushed into a squeezable paste, extruded into strips, the shape of the carrier is columnar, the length is 3 ~ 8mm, and then the strip carrier is dried at 120 ° C for 20 hours, 550 ° C for 5 ~ 6 hours to obtain the catalyst carrier Z -5, the properties are shown in Table 2.
实施例1及对比例1载体采用过饱和浸渍的方法进行负载加氢金属,加氢金属采用钨-镍体系,制备的催化剂编号分别为CZ-1、CZ-5,其组成见表2。The carrier of Example 1 and Comparative Example 1 was subjected to supersaturated impregnation to carry the hydrogenation of the metal, and the hydrogenation metal was a tungsten-nickel system. The catalyst numbers were respectively CZ-1 and CZ-5, and the composition thereof is shown in Table 2.
对实施例1及对比例1所得载体制备的催化剂CZ-1和CZ-5的催化活性进行评价:在固定床加氢实验装置上进行评价,评价条件为:反应总压为10MPa,氢油体积比为1000,体积空速1.0h -1,使用减压馏分油(VGO)为原料油,该原料油性质见表3。将催化剂CZ-1、CZ-5在相同的工艺条件下进行评价,评价结果见表4。从表4数据可以看出,在相同的工艺条件下,本发明载体制备的催化剂中间馏分油选择性好,保证柴油收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值。 The catalytic activities of the catalysts CZ-1 and CZ-5 prepared in the carrier obtained in Example 1 and Comparative Example 1 were evaluated: evaluation was carried out on a fixed bed hydrogenation experimental apparatus under the following conditions: the total reaction pressure was 10 MPa, and the volume of hydrogen oil was The ratio is 1000, the volumetric space velocity is 1.0 h -1 , and the vacuum distillate oil (VGO) is used as the raw material oil. The properties of the raw material oil are shown in Table 3. Catalysts CZ-1 and CZ-5 were evaluated under the same process conditions, and the evaluation results are shown in Table 4. It can be seen from the data in Table 4 that under the same process conditions, the catalyst middle distillate prepared by the carrier of the present invention has good selectivity, and the diesel oil yield is reduced, the freezing point of the diesel fraction is obviously reduced, and the diesel fuel is improved. Alkane value.
表1Table 1
硅铝比(Si/Al)Silicon to aluminum ratio (Si/Al) 34.834.8
相对结晶度,%Relative crystallinity, % 103103
比表面,m 2/g Specific surface, m 2 /g 614614
总孔容,ml/gTotal pore volume, ml/g 0.310.31
红外酸量,mmol/gInfrared acid amount, mmol/g 0.290.29
B酸/L酸B acid / L acid 0.550.55
Na 2O,wt% Na 2 O, wt% <0.01<0.01
表2Table 2
Figure PCTCN2018083502-appb-000001
Figure PCTCN2018083502-appb-000001
表3table 3
原料油Raw material oil 减压馏分油Vacuum distillate
密度(20℃),kg/m 3 Density (20 ° C), kg / m 3 912.3912.3
馏程,℃Distillation range, °C  
IBP/10%IBP/10% 315/403315/403
30%/50%30%/50% 442/461442/461
70%/90%70%/90% 495/526495/526
95%/EBP95%/EBP 532/544532/544
凝点,℃Freezing point, °C 3232
氮,μg/gNitrogen, μg/g 15681568
碳,wt%Carbon, wt% 84.5384.53
氢,wt%Hydrogen, wt% 11.7211.72
残炭,wt%Carbon residue, wt% 0.320.32
BMCI值BMCI value 4343
表4Table 4
Figure PCTCN2018083502-appb-000002
Figure PCTCN2018083502-appb-000002

Claims (17)

  1. 一种优化型柴油加氢裂化催化剂载体,其特征在于:所述载体原料包括以下组分及其重量百分比:1~35%的改性分子筛,3~75%的γ-Al 2O 3,15~75%的无定形硅铝及9~40%的粘结剂;所述载体的比表面积为200~450m 2/g,总孔容为0.35~0.75cm 3/g。 An optimized diesel hydrocracking catalyst carrier, characterized in that the carrier raw material comprises the following components and their weight percentages: 1 to 35% modified molecular sieve, 3 to 75% γ-Al 2 O 3 , 15 ~75% of amorphous silicon aluminum and 9-40% of binder; the carrier has a specific surface area of 200 to 450 m 2 /g and a total pore volume of 0.35 to 0.75 cm 3 /g.
  2. 根据权利要求1所述优化型柴油加氢裂化催化剂载体,其特征在于:所述载体原料包括以下组分及其重量百分比:5~9%的改性分子筛,15~32%的γ-Al 2O 3,45~58%的无定形硅铝及18~35%的粘结剂;所述载体的比表面积为362~403m 2/g,总孔容为0.52~0.63cm 3/g;所述载体呈柱状,长度为3~8mm。 The optimized diesel hydrocracking catalyst carrier according to claim 1, wherein the carrier material comprises the following components and their weight percentages: 5 to 9% of modified molecular sieves, 15 to 32% of γ-Al 2 O 3 , 45 to 58% of amorphous silicon aluminum and 18 to 35% binder; the carrier has a specific surface area of 362 to 403 m 2 /g, and a total pore volume of 0.52 to 0.63 cm 3 /g; The carrier is columnar and has a length of 3 to 8 mm.
  3. 根据权利要求1所述优化型柴油加氢裂化催化剂载体,其特征在于:所述改性分子筛为改性β分子筛、改性Y型分子筛、改性MOR分子筛、改性ZSM-5分子筛、改性ZSM-22分子筛及改性ZSM-23分子筛中的一种或几种。The optimized diesel hydrocracking catalyst carrier according to claim 1, wherein the modified molecular sieve is modified β molecular sieve, modified Y molecular sieve, modified MOR molecular sieve, modified ZSM-5 molecular sieve, modified One or more of ZSM-22 molecular sieve and modified ZSM-23 molecular sieve.
  4. 根据权利要求3所述优化型柴油加氢裂化催化剂载体,其特征在于:所述改性β分子筛比表面积为450~750m 2/g,总孔容为0.3~0.5cm 3/g。 The optimized diesel hydrocracking catalyst carrier according to claim 3, wherein the modified β molecular sieve has a specific surface area of 450 to 750 m 2 /g and a total pore volume of 0.3 to 0.5 cm 3 /g.
  5. 根据权利要求3所述优化型柴油加氢裂化催化剂载体,其特征在于:所述改性MOR分子筛比表面积为300~560m 2/g,总孔容为0.3~0.45cm 3/g。 The optimized diesel hydrocracking catalyst carrier according to claim 3, wherein the modified MOR molecular sieve has a specific surface area of 300 to 560 m 2 /g and a total pore volume of 0.3 to 0.45 cm 3 /g.
  6. 根据权利要求3所述优化型柴油加氢裂化催化剂载体,其特征在于:所述改性Y型分子筛比表面积为750~860m 2/g,总孔容为0.35~0.55cm 3/g。 The optimized diesel hydrocracking catalyst carrier according to claim 3, wherein the modified Y-type molecular sieve has a specific surface area of 750 to 860 m 2 /g and a total pore volume of 0.35 to 0.55 cm 3 /g.
  7. 一种权利要求1所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:包括以下步骤:A method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 1, comprising the steps of:
    1)将四乙基溴化铵溶液、氢氧化钠、铝源和水混合并搅拌至澄清溶液,然后加入硅源,继续搅拌得到硅铝凝胶;1) mixing tetraethylammonium bromide solution, sodium hydroxide, aluminum source and water and stirring to a clear solution, then adding a silicon source, and continuing to stir to obtain a silica-alumina gel;
    2)将步骤1)所得硅铝凝胶进行晶化和提纯,再进行焙烧脱模板处理,得分子筛;2) crystallization and purification of the silica-alumina gel obtained in the step 1), followed by roasting and de-template treatment to obtain a molecular sieve;
    3)将步骤2)脱完模板后的分子筛依次进行铵交换、水热处理和铝盐处理,得到改性分子筛;3) Step 2) After removing the template, the molecular sieve is sequentially subjected to ammonium exchange, hydrothermal treatment and aluminum salt treatment to obtain a modified molecular sieve;
    4)将步骤3)得到的改性分子筛加入铝盐和碱的混合溶液中进行沉淀,充分沉淀后取浆液依次进行干燥和焙烧处理,得改性分子筛与氧化铝复合材料;4) The modified molecular sieve obtained in the step 3) is added to a mixed solution of an aluminum salt and a base to be precipitated, and the precipitate is sufficiently precipitated, and then the slurry is sequentially dried and calcined to obtain a modified molecular sieve and an alumina composite material;
    5)然后将步骤4)所得改性分子筛与氧化铝复合材料、无定形硅铝及粘结剂按所述 原料比例进行混合,成型后即可得所述加氢裂化催化剂载体。5) Then, the modified molecular sieve obtained in the step 4) is mixed with the alumina composite material, the amorphous silica alumina and the binder in the ratio of the raw materials, and the hydrocracking catalyst carrier is obtained after molding.
  8. 根据权利要求7所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤1)中,硅源、铝源、氢氧化钠、四乙基溴化铵溶液及水按配料摩尔比SiO 2∶Al 2O 3∶Na 2O∶四乙基溴化铵∶H 2O为50~70∶1∶5~8∶15~20∶1000~1200的比例加入。 The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7, wherein in the step 1), the silicon source, the aluminum source, the sodium hydroxide, the tetraethylammonium bromide solution and the water are in accordance with the ingredients. The molar ratio of SiO 2 : Al 2 O 3 : Na 2 O: tetraethylammonium bromide:H 2 O is 50 to 70: 1 : 5 to 8:15 to 20:1000 to 1200.
  9. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤2)中,晶化条件为:所述分子筛为β分子筛时,晶化温度为135~145℃;所述分子筛为MOR分子筛时,晶化温度为140~160℃;所述分子筛为Y型分子筛时,晶化温度为80~120℃;焙烧条件为:以升温速率2℃/min升温至550℃后,焙烧7~9h。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 2), the crystallization condition is: when the molecular sieve is a β molecular sieve, the crystallization temperature is 135 ~ 145 ° C; when the molecular sieve is MOR molecular sieve, the crystallization temperature is 140-160 ° C; when the molecular sieve is Y-type molecular sieve, the crystallization temperature is 80-120 ° C; the firing condition is: heating at a heating rate of 2 ° C / min After 550 ° C, it was baked for 7 to 9 hours.
  10. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤3)中,铵交换条件为:温度为60~90℃,所用铵盐为0.4~0.6mol/L的氯化铵或硝酸铵。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 3), the ammonium exchange condition is: the temperature is 60 to 90 ° C, and the ammonium salt used is 0.4 to 0.6. Mol/L ammonium chloride or ammonium nitrate.
  11. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤3)中,水热处理条件:温度为630~750℃,处理时间为1~4小时,表压为0.05~0.4MPa。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 3), the hydrothermal treatment condition is: the temperature is 630 to 750 ° C, and the treatment time is 1 to 4 hours. The gauge pressure is 0.05 to 0.4 MPa.
  12. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤3)中,铝盐处理条件为:所用铝盐溶液中,Al 3+浓度为0.5~1.5mol/L,铝盐与分子筛质量比为4~30∶1,处理温度为70~100℃,处理时间为1~5小时。 The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 3), the aluminum salt treatment condition is: the aluminum salt solution used, the Al 3+ concentration is 0.5 ~ 1.5 mol/L, the mass ratio of the aluminum salt to the molecular sieve is 4 to 30:1, the treatment temperature is 70 to 100 ° C, and the treatment time is 1 to 5 hours.
  13. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤1)中,铝源为拟薄水铝石、硫酸铝和偏铝酸钠中的一种或几种。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 1), the aluminum source is one of pseudoboehmite, aluminum sulfate and sodium metaaluminate. Kind or several.
  14. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤1)中,硅源为白炭黑、硅溶胶和水玻璃中的一种或几种。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 1), the silicon source is one or more of white carbon black, silica sol and water glass. .
  15. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤4)中,铝盐为硫酸铝、硝酸铝和氯化铝中的一种或多种;碱为草酸铵、氨水、氢氧化钠和氢氧化钾中的一种或多种。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 4), the aluminum salt is one or more of aluminum sulfate, aluminum nitrate and aluminum chloride. The base is one or more of ammonium oxalate, ammonia, sodium hydroxide and potassium hydroxide.
  16. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征在于:所述步骤4)中,沉淀过程中,控制温度为50~70℃,pH值为3~7;焙烧处理中,焙烧温度为300~600℃,焙烧时间为2~4小时。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 4), during the precipitation, the control temperature is 50 to 70 ° C, and the pH is 3 to 7; In the baking treatment, the baking temperature is 300 to 600 ° C, and the baking time is 2 to 4 hours.
  17. 根据权利要求7或8所述优化型柴油加氢裂化催化剂载体的制备方法,其特征 在于:所述步骤4)中,成型后依次进行干燥和活化处理,干燥温度为100~120℃,时间为18~22小时,活化温度为450~600℃,活化时间为4~6小时。The method for preparing an optimized diesel hydrocracking catalyst carrier according to claim 7 or 8, wherein in the step 4), drying and activation treatment are sequentially performed after the molding, and the drying temperature is 100 to 120 ° C, and the time is The activation temperature is 450 to 600 ° C for 18 to 22 hours, and the activation time is 4 to 6 hours.
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