WO2018190688A1 - Organic and inorganic composite granules and production method therefor - Google Patents

Organic and inorganic composite granules and production method therefor Download PDF

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Publication number
WO2018190688A1
WO2018190688A1 PCT/KR2018/004363 KR2018004363W WO2018190688A1 WO 2018190688 A1 WO2018190688 A1 WO 2018190688A1 KR 2018004363 W KR2018004363 W KR 2018004363W WO 2018190688 A1 WO2018190688 A1 WO 2018190688A1
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organic
inorganic
granules
inorganic composite
solution
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PCT/KR2018/004363
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French (fr)
Korean (ko)
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윤희숙
박홍현
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한국기계연구원
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Publication of WO2018190688A1 publication Critical patent/WO2018190688A1/en
Priority to US16/598,299 priority Critical patent/US11801222B2/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/14Macromolecular materials
    • A61L27/20Polysaccharides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/40Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
    • A61L27/44Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
    • A61L27/46Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix with phosphorus-containing inorganic fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/006Heteroglycans, i.e. polysaccharides having more than one sugar residue in the main chain in either alternating or less regular sequence; Gellans; Succinoglycans; Arabinogalactans; Tragacanth or gum tragacanth or traganth from Astragalus; Gum Karaya from Sterculia urens; Gum Ghatti from Anogeissus latifolia; Derivatives thereof
    • C08B37/0084Guluromannuronans, e.g. alginic acid, i.e. D-mannuronic acid and D-guluronic acid units linked with alternating alpha- and beta-1,4-glycosidic bonds; Derivatives thereof, e.g. alginates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • C08J3/122Pulverisation by spraying
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2207/00Foams characterised by their intended use
    • C08J2207/10Medical applications, e.g. biocompatible scaffolds

Definitions

  • Bioceramic which is representative of calcium phosphate, is a bioceramic alone or a ceramic-biopolymer organic-inorganic composite, and is used as a bone graft material or a bone filler in various forms such as powder, granule, paste, and support.
  • granular form since it can be easily applied to the irregular defects alone or in the form of paste, it has been variously applied in the fields of dentistry and orthopedics.
  • it is also used to adsorb various drugs to ceramic or organic-inorganic composite granules.
  • Spray drying method has the advantage of producing a large amount of granules in a short time, but has a disadvantage in that the production yield in the required size is very low due to the large size distribution of the granules.
  • the chemical reaction method has the advantage of producing a relatively uniform size granules, but the mass production is difficult and the manufacturing process has a disadvantage.
  • Korean Laid-Open Patent Publication No. 10-2010-0026910 adds calcium phosphate microspheres carrying alendronate, a osteoporosis treatment, to bone fractures caused by osteoporosis. Filling materials are disclosed. However, this is difficult to mass production in a short time by obtaining a microsphere through the sol-gel process, there is a disadvantage that the size control of the produced microsphere is not easy.
  • Korean Patent Publication No. 10-2012-0021899 discloses a method for preparing a porous organic-inorganic hybrid, specifically, a crystal comprising a step of supporting an ionic compound or a polar compound on the porous organic-inorganic hybrid.
  • a method for producing a porous, organic-inorganic hybrid cannot obtain granules having a uniform particle size, and there is a problem in mass production of granules.
  • Electrostatic spraying is a method of atomizing a liquid by an electric force (electric field).
  • Liquid droplets formed by electrospray have attracted attention as a useful nanotechnology in recent years because they have a high chargeability and have the advantage of preventing aggregation by their own dispersion.
  • the electrospray technology is expected to be applied in a variety of fields because it is possible to deposit a fine and complex structure with low-cost equipment and easy operation in the air environment.
  • the microspray coater may be exemplified as the electrospray apparatus using the electrostatic charge method.
  • Microgranular coating machine is mainly applied to organic matter. That is, it is used in the fields of pharmaceuticals, chemistry, cosmetics, foodstuffs, agriculture, etc. for the purpose of delivering active ingredients by forming granules using polymers and hydrogels and forming core-shell granules containing oils and various drugs therein. It is becoming.
  • by providing an encapsulated microgranular coating machine has been applied to the food industry by realizing the effects of aging, storage stability, blocking harmful substances.
  • it is being applied to the pharmaceutical industry by realizing effects such as release control, solubility and osmoticity improvement.
  • a raw material may have a high viscosity, or in the case of a material having good aggregation, problems such as clogging of the nozzle may occur.
  • the inventors of the present invention can produce granules of uniform size in a short time and have high content of an inorganic member (for example, a ceramic member), which is highly applicable to bone graft materials and bone fillers, and a method for preparing organic-inorganic composite granules.
  • an inorganic member for example, a ceramic member
  • the present invention was completed by studying.
  • the present invention includes an organic member and an inorganic member, the weight ratio of the inorganic member to the organic member is 1 to 10, the size is 100 to 2000 ⁇ m, and the distribution range of the size is -20% to +20 relative to the size of the granules. It provides the organic-inorganic complex granules, characterized in that the range of%, hydrogel phase.
  • the present invention comprises the steps of preparing an organic member solution; Uniformly dispersing an inorganic member having a weight ratio of 1 to 10 with respect to the organic member in the organic member solution to form an organic-inorganic composite solution; Spraying the organic-inorganic composite solution in an electrostatic charge manner; It provides a method for producing an organic-inorganic composite granules comprising a; and forming a hydrogel phase by polymerizing the sprayed organic-inorganic composite solution.
  • the organic-inorganic composite granules of the present invention have an effect of having a uniform size, and also have an effect of sustained release when supporting a functional member. In addition, there is an advantage of easy cell culture. Furthermore, the production method of the present invention can produce a large amount of organic-inorganic composite granules of uniform size in a short time, there is an advantage that can be produced in a high yield granules. Therefore, the organic-inorganic composite granules and the manufacturing method thereof according to the present invention has an advantage that can be applied to various fields, such as pharmaceutical, medical, cosmetics, food.
  • FIG. 1 is a view showing a photograph and the size and size distribution of the composite granules prepared by the embodiments of the present invention
  • the organic member included in the raw material used in the production method of the present invention has a high viscosity and the inorganic member has a very high cohesiveness, it is generally not suitable for making granules by an electrostatic charge method.
  • the granules can be prepared in an electrostatic manner by adding a step of uniformly dispersing the inorganic member in the member solution, and further, if necessary, further dispersing the inorganic member with a post-coagulation mixer and stirring with an ultrasonic mixer.
  • the size of the spray nozzle of the microgranular coater is preferably 50 ⁇ m to 1000 ⁇ m.
  • the size is less than 50 ⁇ m, it is difficult to spray the organic-inorganic composite solution including the inorganic member through the nozzle due to nozzle clogging, etc., and when the size is more than 1000 ⁇ m, the size is easily applicable to the current clinical practice. There is a problem that the production of micro-sized particles is difficult.
  • the voltage is preferably 500V to 2,500V. If the voltage is less than 500 V, uniform spraying of the sprayed solution is difficult, making it difficult to form spherical particles.
  • a dispersing agent for the dispersion of an inorganic member.
  • dispersants are used for uniform dispersion due to the cohesiveness of the inorganic member. If the dispersant is included in the granules to be produced, problems may arise, for example, in the medical, pharmaceutical, food, and cosmetic fields. Therefore, in the production method of the present invention, there is an advantage that can greatly extend the field of application of the granules to be produced, without using a dispersant.
  • stirring and dispersion are performed through a co-rotating mixer or an ultrasonic mixer.
  • the production method of the present invention in the preparation of organic-inorganic composite granules having sustained release and cell transferability, by producing the granules by the electrostatic charge method, the yield is improved, and the advantage of producing a large amount of granules in a short time have.
  • it is possible to produce a granule of uniform size has the advantage that it is easy to apply to various fields.
  • the functional member or the cell can be easily supported, there is no need to use an organic solvent or dispersant in the manufacturing process, there is an advantage that can be greatly extended to the field of application, such as medical, pharmaceutical, food, cosmetics .
  • Dispersibility increased significantly with the mixing time, but after 30 minutes of ultrasonic mixer treatment, the temperature in solution reached about 40 °C, which was high for delivering bioactive substances such as cells and proteins after treatment. May be a constraint, the treatment time of the ultrasonic mixer was limited to 30 minutes.
  • Paste mixer was used as co-rotation mixer
  • Rotational sonicator was used as ultrasonic mixer, and each was performed for 6 minutes and 15 minutes.
  • An organic-inorganic composite granule on a hydrogel was prepared in the same manner as in Example 1, except that quercetin, which is a functional member, was mixed with the organic-inorganic composite solution in an amount of 1 wt% based on the weight of the organic-inorganic composite solution.
  • the organic-inorganic composite granules on the hydrogel were prepared in the same manner as in Example 1 except that the quoscetin, which is a functional member, was mixed with the organic-inorganic composite solution in an amount of 2.5 wt% based on the weight of the organic-inorganic composite solution.
  • the organic-inorganic composite granules on the hydrogel were prepared in the same manner as in Example 1, except that quercetin, which is a functional member, was mixed with the organic-inorganic composite solution in an amount of 5 wt% based on the weight of the organic-inorganic composite solution.
  • Alginate an organic member
  • a nano-apatite which is an inorganic member
  • a co-rotating mixer and an ultrasonic mixer were used at a weight ratio of 1: 4 (organic member: inorganic member) at a weight ratio of the organic member, using a co-rotating mixer and an ultrasonic mixer. And mixed to prepare an organic-inorganic complex solution.
  • Paste mixer was used as co-rotation mixer
  • Rotational sonicator was used as ultrasonic mixer, and each was performed for 6 minutes and 15 minutes.
  • the organic-inorganic composite solution prepared above was introduced into a microgranular coating machine (Buchi, B-395 pro), sprayed with a nozzle having a diameter of 150 ⁇ m, and dropped into a CaCl 2 solution to prepare organic-inorganic composite granules on a hydrogel. . After dropping, the mixture was crosslinked in CaCl 2 solution for 30 minutes, and then washed twice with PBS. In order to measure the size, a certain amount of organic / inorganic composite granules were transferred to a petri dish to obtain an image through an optical microscope, and the size of the particles was calculated using an ImageJ program to calculate the average size of the particles.
  • Organic member An organic-inorganic composite granule was prepared in the same manner as in Example 5 except that the inorganic member was 1: 6.
  • Organic member An organic-inorganic composite granule was prepared in the same manner as in Example 5 except that the inorganic member was 1: 8.
  • Organic member An organic-inorganic composite granule was prepared in the same manner as in Example 5 except that the inorganic member was 1:10.
  • Organic-inorganic composite granules were prepared in the same manner as in Examples 5 to 8 except that a nozzle having a diameter of 200 ⁇ m was used.
  • the organic-inorganic composite granules prepared in Examples 1 to 4 were confirmed the form of the granules through an optical microscope, and the size and distribution of the size were confirmed using ImageJ software, and the results are shown in FIG. 1.
  • the organic-inorganic composite granules according to the present invention are spherical, having a size range of about 250 to about 270 ⁇ m, and having a uniform size that does not deviate from ⁇ 20%.
  • Organic member Inorganic member Theoretical weight ratio Actual weight ratio 1: 0.1 0.1 0.124 1: 0.25 0.25 0.271 1: 1 One 0.962 1: 2.5 2.5 2.796 1:10 10 7.760
  • the inorganic member content of the actually prepared organic-inorganic composite granules is almost equal to the amount of the inorganic member introduced into the raw material, and thus, no precipitation or clogging of the inorganic member occurs in the manufacturing process, and thus a high yield. It can be seen that the composite granules can be prepared.
  • the organic-inorganic complex granules prepared in Examples 1 to 4 were placed in a phosphate buffer solution (PBS), and the PBS solution was taken using the total substitution method for each time, and then the concentration of the drug was released by measuring the absorbance using the spectroscopic analysis method. The release behavior was confirmed by calculating.
  • PBS phosphate buffer solution
  • the organic-inorganic complex granules prepared in Examples 1 to 4 were placed on the transwell, and the cells were attached to the well plate surface, and then cultured together in the culture medium.
  • the quercetin-sensing organic-inorganic complex granules were removed, and the culture solution was also removed. After washing with PBS, the culture solution containing the MTS assay was applied and then left in a cell culture incubator for 2 hours. The cultures were then taken and measured for absorbance at 495 nm using a plater reader to analyze cell proliferation trends.
  • the drug is gradually released over time
  • the degree of cell proliferation is increased by the released drug.
  • the organic-inorganic complex granules of the present invention can be used for drug delivery, and specifically, for example, it can be seen that it can be used for treating osteoporosis and the like in the body.
  • the degree of cell proliferation in the first week is almost the same, but in the second week through the fact that the cell proliferation occurs more if the quercetin content, the sustained-release characteristics of the organic-inorganic complex granules according to the present invention You can check it.
  • osteoblasts (MC3T3) is introduced into the complex solution at a concentration of 1.0 X 106 cells / ml and 5.0 X 106 cells / ml, and then slowly Stirred. Thereafter, the method was sprayed in the same manner as described in Example 5, and this was added dropwise to a CaCl 2 solution to prepare an organic-inorganic composite granule on a hydrogel. Thereafter, in order to confirm whether the cells were supported in the composite granules, staining was performed using a DAPI solution capable of discriminating cell nuclei, and confirmed through a fluorescence microscope, which is shown in FIG. 4. According to Figure 4, it can be seen that cells are uniformly supported in the organic-inorganic complex granules of the present invention.
  • Inorganic-inorganic composite solution was prepared by the same method as described in Example 5.
  • the prepared organic-inorganic composite solution was mixed for 6 minutes using a magnetic stirrer and 21 minutes of mixing.
  • the prepared organic-inorganic composite solution was mixed for 6 minutes with a co-rotating mixer, followed by an ultrasonic mixer for 15 minutes. Agitation was carried out, and then stained using an Alizarin red solution, and the result was confirmed through an optical microscope.
  • FIG. 5A it can be seen that when the stirring is performed with a general magnetic stirrer, the organic member and the inorganic member are not sufficiently mixed, and the inorganic members are heavily aggregated with each other.
  • the organic-inorganic composite granules prepared in Examples 5 to 16 were confirmed the form of the granules through an optical microscope, and the size and distribution of size were confirmed using ImageJ software, and the results are shown in FIG. 6.
  • the organic-inorganic composite granules according to the present invention have a spherical shape, have a size range of about 200 to about 500 ⁇ m, and the size distribution has a uniform size that does not deviate from ⁇ 15%.

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Abstract

The purpose of the present invention is to provide organic and inorganic composite granules of a uniform size and a production method therefor. To this end, the present invention provides inorganic and organic composite granules which are in the form of hydrogel and comprise organic members and inorganic members, wherein the weight ratio of the inorganic members to the organic members is 1 to 10, the sizes of the organic members and the inorganic members are 100 to 2000 μμ㎛, and the size distribution ranges from -20% to +20% with respect to the size of the granules. Also, the present invention provides a method for producing organic and inorganic composite granules. The organic and inorganic composite granules of the present invention have the effect of having a uniform size, and also have the effect of sustained release when a functional member is contained. In addition, there is an advantage in that cell culturing is easy. Furthermore, the production method of the present invention has advantages in that a large number of organic and inorganic composite granules of a uniform size can be produced in a short time, and the granules can be produced in a high yield. Therefore, the organic and inorganic composite granules and the production method therefor according to the present invention can be applied to various fields such as the pharmaceutical field, medical field, cosmetics field, food field, etc.

Description

유무기 복합 과립 및 이의 제조방법Organic-inorganic complex granules and preparation method thereof
본 발명은 유무기 복합 과립 및 이의 제조방법에 관한 것이다.The present invention relates to an organic-inorganic composite granules and a preparation method thereof.
인산칼슘계를 대표로 하는 생체세라믹은 생체세라믹 단독 혹은 세라믹-생체고분자 유무기 복합체로 분말, 과립, 패이스트 및 지지체 등의 다양한 형태로 골이식재 혹은 골충진재 등으로 활용되고 있다. 특히, 과립형태의 경우 부정형한 결손부위에 단독 혹은 패이스트 형태로 용이하게 적용 가능하므로 치과 및 정형외과 등의 분야에서 다양하게 적용되고 있다. 더불어, 과립의 생체기능성을 높이기 위하여 세라믹 혹은 유무기 복합 과립에 다양한 약물을 흡착시켜 사용하기도 한다. Bioceramic, which is representative of calcium phosphate, is a bioceramic alone or a ceramic-biopolymer organic-inorganic composite, and is used as a bone graft material or a bone filler in various forms such as powder, granule, paste, and support. In particular, in the case of granular form, since it can be easily applied to the irregular defects alone or in the form of paste, it has been variously applied in the fields of dentistry and orthopedics. In addition, in order to increase the biofunctionality of the granules it is also used to adsorb various drugs to ceramic or organic-inorganic composite granules.
이러한 세라믹 혹은 유무기 복합 과립을 제조하기 위해서는 일반적으로 분무건조방법과 화학반응법 (에멀전, 솔젤법 등) 등이 이용되고 있다. 분무건조방법은 짧은 시간에 다량의 과립을 제조할 수 있는 장점이 있으나 과립의 크기분포가 큰 관계로 필요한 크기에서의 제조 수율이 매우 낮은 단점이 있다. 한편, 화학반응법은 비교적 균일한 크기의 과립을 제조할 수 있는 장점이 있으나 대량제조가 어렵고 제조공정이 복잡한 단점을 가지고 있다.In order to manufacture such ceramic or organic-inorganic composite granules, spray drying and chemical reaction methods (emulsion, sol-gel, etc.) are generally used. Spray drying method has the advantage of producing a large amount of granules in a short time, but has a disadvantage in that the production yield in the required size is very low due to the large size distribution of the granules. On the other hand, the chemical reaction method has the advantage of producing a relatively uniform size granules, but the mass production is difficult and the manufacturing process has a disadvantage.
서방형 골다공증치료제를 담지한 골충진재와 관련하여 한국공개특허 제10-2010-0026910호는 인체탈회골에 골다공증 치료제인 alendronate가 담지된 인산칼슘 마이크로스피어를 첨가하여 골다공증으로 인한 골절환자에게 사용하는 골충진재를 개시하였다. 다만, 이는 졸겔 공정을 통해 마이크로스피어를 획득하여 단시간내 대량생산이 어려우며, 생산되는 마이크로스피어의 크기 제어가 용이하지 않은 단점이 있다.In connection with a bone filling material carrying a sustained release osteoporosis treatment, Korean Laid-Open Patent Publication No. 10-2010-0026910 adds calcium phosphate microspheres carrying alendronate, a osteoporosis treatment, to bone fractures caused by osteoporosis. Filling materials are disclosed. However, this is difficult to mass production in a short time by obtaining a microsphere through the sol-gel process, there is a disadvantage that the size control of the produced microsphere is not easy.
또한, 한국공개특허 제10-2012-0021899호는 다공성 유무기 혼성체를 제조하는 방법을 개시하고 있고, 구체적으로는 다공성 유무기 혼성체에 이온성 화합물 또는 극성 화합물을 담지시키는 단계를 포함하는 결정성의 다공성 유무기 혼성체의 제조방법을 개시하고 있다. 그러나, 상기 기술로는 균일한 입자 크기를 갖는 과립을 얻을 수 없고, 과립을 대량생산하는데 문제가 있다.In addition, Korean Patent Publication No. 10-2012-0021899 discloses a method for preparing a porous organic-inorganic hybrid, specifically, a crystal comprising a step of supporting an ionic compound or a polar compound on the porous organic-inorganic hybrid. Disclosed is a method for producing a porous, organic-inorganic hybrid. However, the above technique cannot obtain granules having a uniform particle size, and there is a problem in mass production of granules.
정전하 방식의 전기분무란 전기적인 힘(전기장)에 의해 액체를 분무화하는 방법이다. 전기분무에 의해 형성되는 액체방울은 높은 대전성을 가지므로 자체적인 분산에 의해 응집을 방지할 수 있는 이점이 있기 때문에 최근 유용한 나노기술로서 주목되고 있다. 특히, 전기분무 기술은 대기환경에서 저렴한 장비와 간편한 조작으로 미세하고 복잡한 구조의 퇴적이 가능하기 때문에 다양한 분야에서의 응용이 기대되고 있다.Electrostatic spraying is a method of atomizing a liquid by an electric force (electric field). Liquid droplets formed by electrospray have attracted attention as a useful nanotechnology in recent years because they have a high chargeability and have the advantage of preventing aggregation by their own dispersion. In particular, the electrospray technology is expected to be applied in a variety of fields because it is possible to deposit a fine and complex structure with low-cost equipment and easy operation in the air environment.
전술한 바와 같이 정전하 방식을 이용한 전기분무장치로 미세과립코팅기를 예로 들 수 있다. 미세과립코팅기는 주로 유기물에 적용된다. 즉, 고분자 및 수화겔을 이용하여 과립을 만들고 내부에 오일이나 각종 약물 등을 포함하는 코어-쉘 과립을 형성하는 것으로써 유효성분의 전달목적으로 제약, 화학, 화장품, 식료품, 농업 등의 분야에서 응용되고 있다. 특히, 캡슐화가 가능한 미세과립코팅기를 제공하여 숙성 향상, 저장 안정성, 유해물질 차단 등의 효과를 구현하여 식료품 산업에 적용하고 있다. 또한, 방출 제어, 용해도 및 삼투성 향상 등의 효과를 구현하여 의약 산업에 적용하고 있다. 또한, 생체내 검사에서 다양한 효과를 구현하며 바이오-의약 산업에 적용하고 있다. 다만, 미세과립코팅기를 과립을 제조하는 경우, 원료물질이 점도가 높거나, 또는 응집을 잘하는 물질의 경우, 노즐 막힘 등의 문제가 발생할 수 있다.As described above, the microspray coater may be exemplified as the electrospray apparatus using the electrostatic charge method. Microgranular coating machine is mainly applied to organic matter. That is, it is used in the fields of pharmaceuticals, chemistry, cosmetics, foodstuffs, agriculture, etc. for the purpose of delivering active ingredients by forming granules using polymers and hydrogels and forming core-shell granules containing oils and various drugs therein. It is becoming. In particular, by providing an encapsulated microgranular coating machine has been applied to the food industry by realizing the effects of aging, storage stability, blocking harmful substances. In addition, it is being applied to the pharmaceutical industry by realizing effects such as release control, solubility and osmoticity improvement. In addition, it has been applied to the bio-pharmaceutical industry by implementing various effects in the in vivo test. However, in the case of producing granules with a fine granule coating machine, a raw material may have a high viscosity, or in the case of a material having good aggregation, problems such as clogging of the nozzle may occur.
이에 본 발명의 발명자들은 균일한 크기의 과립을 짧은 시간에 제조가능하고 무기 부재(예를 들어, 세라믹 부재)의 함량이 높여 골이식재 및 골충진재로서의 활용 가능성이 높은 유무기 복합과립 및 이의 제조방법을 연구하여 본 발명을 완성하였다.Therefore, the inventors of the present invention can produce granules of uniform size in a short time and have high content of an inorganic member (for example, a ceramic member), which is highly applicable to bone graft materials and bone fillers, and a method for preparing organic-inorganic composite granules. The present invention was completed by studying.
<선행기술문헌><Preceding technical literature>
한국공개특허 제 10-2010-0026910호Korean Patent Publication No. 10-2010-0026910
한국공개특허 제10-2012-0021899호Korean Patent Publication No. 10-2012-0021899
본 발명의 목적은 크기가 균일하고, 무기물을 포함하는 유무기 복합 과립 및 이의 제조방법을 제공하는데 있다.It is an object of the present invention to provide an organic-inorganic composite granules having a uniform size and containing an inorganic material and a method for preparing the same.
이를 위하여 For this purpose
본 발명은 유기 부재 및 무기 부재를 포함하고, 유기 부재에 대한 무기 부재의 중량비는 1 ~ 10 이고, 크기는 100 내지 2000 μm이고, 크기의 분포 범위는 과립의 크기에 대하여 - 20 % 내지 + 20 % 범위이고, 하이드로겔상인 것을 특징으로 하는 유무기 복합과립을 제공한다.The present invention includes an organic member and an inorganic member, the weight ratio of the inorganic member to the organic member is 1 to 10, the size is 100 to 2000 μm, and the distribution range of the size is -20% to +20 relative to the size of the granules. It provides the organic-inorganic complex granules, characterized in that the range of%, hydrogel phase.
또한, 본 발명은 유기 부재 용액을 제조하는 단계; 상기 유기 부재 용액에 중량비로 유기 부재 대비 1 내지 10의 무기 부재를 균일하게 분산시켜 유무기 복합 용액을 형성하는 단계; 상기 유무기 복합 용액을 정전하 방식으로 분사하는 단계; 및 상기 분사되는 유무기 복합 용액을 중합하여 하이드로겔상을 형성하는 단계;를 포함하는 것을 특징으로 하는 유무기 복합과립의 제조방법을 제공한다.In addition, the present invention comprises the steps of preparing an organic member solution; Uniformly dispersing an inorganic member having a weight ratio of 1 to 10 with respect to the organic member in the organic member solution to form an organic-inorganic composite solution; Spraying the organic-inorganic composite solution in an electrostatic charge manner; It provides a method for producing an organic-inorganic composite granules comprising a; and forming a hydrogel phase by polymerizing the sprayed organic-inorganic composite solution.
본 발명의 유무기 복합과립은 크기가 균일한 효과가 있고, 또한 기능성 부재를 담지했을 때 서방성을 갖는 효과가 있다. 또한, 세포 배양이 용이한 장점이 있다. 나아가, 본 발명의 제조방법은 크기가 균일한 유무기 복합과립을 짧은 시간에 대량으로 제조할 수 있으며, 높은 수율로 과립을 제조할 수 있는 장점이 있다. 따라서, 본 발명에 따른 유무기 복합과립 및 이의 제조방법은 제약 분야, 의료 분야, 화장품 분야, 식품 분야 등 다양한 분야에 적용할 수 있는 장점이 있다.The organic-inorganic composite granules of the present invention have an effect of having a uniform size, and also have an effect of sustained release when supporting a functional member. In addition, there is an advantage of easy cell culture. Furthermore, the production method of the present invention can produce a large amount of organic-inorganic composite granules of uniform size in a short time, there is an advantage that can be produced in a high yield granules. Therefore, the organic-inorganic composite granules and the manufacturing method thereof according to the present invention has an advantage that can be applied to various fields, such as pharmaceutical, medical, cosmetics, food.
도 1은 본 발명의 실시예들에 의하여 제조된 복합과립의 사진과 크기 및 크기 분포를 보여주는 도면이고,1 is a view showing a photograph and the size and size distribution of the composite granules prepared by the embodiments of the present invention,
도 2는 본 발명의 실시예들에 의하여 제조된 복합과립의 약물 방출 특성을 보여주는 도면이고,2 is a view showing the drug release properties of the multi-granules prepared by the embodiments of the present invention,
도 3은 본 발명의 실시예들에 의하여 제조된 복합과립에 의한 세포 증식 거동을 보여주는 그래프이고,Figure 3 is a graph showing the cell proliferation behavior by the composite granules prepared by the embodiments of the present invention,
도 4는 본 발명의 실시예들에 의하여 제조된 복합과립의 세포 전달 능력을 보여주는 사진이고,Figure 4 is a photograph showing the cell delivery capacity of the composite granules prepared by the embodiments of the present invention,
도 5는 혼합 방법에 따른 유기 부재 내 무기 부재의 분산정도를 보여주고 있는 사진이고, 및5 is a photograph showing the degree of dispersion of the inorganic member in the organic member according to the mixing method, and
도 6은 본 발명의 실시예들에 의하여 제조된 유무기 복합 과립의 형상, 크기 및 크기 분포를 보여주는 사진 및 그래프이다.Figure 6 is a photograph and graph showing the shape, size and size distribution of the organic-inorganic composite granules prepared by the embodiments of the present invention.
이하, 첨부된 도면들에 기재된 내용들을 참조하여 본 발명을 상세히 설명한다. 다만, 본 발명이 예시적 실시 예들에 의해 제한되거나 한정되는 것은 아니다. 각 도면에 제시된 동일 참조부호는 실질적으로 동일한 기능을 수행하는 부재를 나타낸다.Hereinafter, with reference to the contents described in the accompanying drawings will be described in detail the present invention. However, the present invention is not limited or limited by the exemplary embodiments. Like reference numerals in the drawings denote members that perform substantially the same function.
본 발명의 목적 및 효과는 하기의 설명에 의해서 자연스럽게 이해되거나 보다 분명해 질 수 있으며, 하기의 기재만으로 본 발명의 목적 및 효과가 제한되는 것은 아니다. 또한, 본 발명을 설명함에 있어서 본 발명과 관련된 공지 기술에 대한 구체적인 설명이, 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략하기로 한다. The objects and effects of the present invention may be naturally understood or more apparent from the following description, and the objects and effects of the present invention are not limited only by the following description. In addition, in describing the present invention, when it is determined that the detailed description of the known technology related to the present invention may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
본 발명에서 '크기'란 대상이 구형인 경우 직경을 의미하고, 타원형인 경우에는 장축의 길이를 의미한다.In the present invention, 'size' means a diameter when the object is a spherical shape, the length of the long axis in the case of an elliptical shape.
본 발명은 The present invention
유기 부재 및 무기 부재를 포함하고,Including an organic member and an inorganic member,
유기 부재에 대한 무기 부재의 중량비는 1 ~ 10 이고,The weight ratio of the inorganic member to the organic member is 1 to 10,
크기는 100 내지 2000 μm이고,The size is from 100 to 2000 μm,
크기의 분포 범위는 과립의 크기에 대하여 - 20 % 내지 + 20 % 범위이고,The distribution range of the size ranges from-20% to + 20% with respect to the size of the granules,
하이드로겔상인 것을 특징으로 하는 유무기 복합과립을 제공한다. 이하 본 발명에 따른 유무기 복합과립을 각 구성별로 구체적으로 설명한다.It provides an organic-inorganic complex granules characterized in that the hydrogel phase. Hereinafter, the organic-inorganic composite granules according to the present invention will be described in detail for each component.
본 발명에 따른 유무기 복합과립은 유기 부재 및 무기 부재를 포함한다. 이때 유기 부재는 자연 생체 고분자 또는 합성 생체 고분자일 수 있으며, 구체적으로는 알지네이트(alginate), 콜라겐, 젤라틴, 키토산, 셀룰로스, 하이알우로네이트 및 생체 고분자 중 적어도 하나일 수 있으며, 이들을 적절히 조합한 것일 수 있다. 또한, 본 발명의 무기 부재는 세라믹 부재일 수 있고, 구체적으로는 인산칼슘, 생체유리계, 알루미나계, 지르코니아계 및 이들의 복합체 중 어느 하나일 수 있다. 상기 인산칼슘계는 하이드록시아파타이트(HA: hydroxy apatite), 제이인산칼슘(DCP: dicalcium phosphate), 제삼인산칼슘(TCP: tricalcium phosphate), 제사인산칼슘(TTCP: tetracalcium phosphate) 및 제8인산칼슘(OCP: octacalcium phosphate) 중 어느 하나일 수 있으나 이에 제한하지 않는다.The organic-inorganic composite granules according to the present invention include an organic member and an inorganic member. In this case, the organic member may be a natural biopolymer or a synthetic biopolymer, and specifically, may be at least one of alginate, collagen, gelatin, chitosan, cellulose, hyaluronate, and biopolymer, and a combination of these may be appropriate. Can be. In addition, the inorganic member of the present invention may be a ceramic member, and specifically, may be any one of calcium phosphate, bioglass, alumina, zirconia, and a composite thereof. The calcium phosphate is hydroxyapatite (HA), dicalcium phosphate (DCP: dicalcium phosphate), tricalcium phosphate (TCP: tricalcium phosphate), calcium tetraphosphate (TTCP: tetracalcium phosphate) and octacalcium phosphate ( OCP: may be any one of octacalcium phosphate, but is not limited thereto.
본 발명에 따른 유무기 복합과립은 무기 부재가 유기 부재에 균일하게 분산된 구조를 가짐으로써 복합과립의 크기가 균일해 질 수 있고, 또한 추가되는 기능성 부재의 서방성, 세포의 효과적인 배양 등, 유무기 복합과립의 효용성을 크게 향상시키는 효과가 있다.The organic-inorganic composite granules according to the present invention have a structure in which the inorganic member is uniformly dispersed in the organic member, so that the size of the composite granules can be uniform, and the presence or absence of additional sustained release of the functional member, effective culture of cells, etc. There is an effect to greatly improve the effectiveness of the multi-granular granules.
구체적으로 유기 부재 또는 무기 부재만으로 과립을 제조하는 경우, 과립의 속방성 때문에 기능성 부재의 담체로서 기능을 수행하기 어려운 문제점이 있다. 또한, 무기 부재만으로 과립을 제조하는 경우, 이에 더하여 과립 상에 세포를 배양하거나 전달할 수 없어, 예를 들어 의료 분야에 적용하는데 한계가 있는 문제점이 있다. 본 발명에 따른 유무기 복합과립은 기능성 부재를 담지했을 때 서방성의 특성을 갖고, 또한 세포의 배양 및 전달을 가능하게 하여 적용 분야를 크게 확장할 수 있는 장점이 있다.Specifically, when the granules are manufactured using only the organic member or the inorganic member, there is a problem in that it is difficult to perform a function as a carrier of the functional member due to the rapid release of the granules. In addition, in the case of preparing the granules by using only the inorganic member, in addition, it is not possible to culture or deliver the cells on the granules, for example, there is a problem that there is a limit in application in the medical field. The organic-inorganic composite granules according to the present invention have a sustained release property when carrying a functional member, and also have an advantage of greatly expanding the field of application by enabling the culture and delivery of cells.
이때, 본 발명의 유무기 복합과립은 유기 부재에 대한 무기 부재의 중량비가 1 ~ 10 이고, 5 ~ 10 인 것이 바람직하다. 본 발명은 이와 같이 과립 내 무기 부재의 함량을 많이 포함시킴으로써, 과립의 서방성을 더욱 향상시키는 장점이 있고, 또한, 과립이 골충진재 등으로 사용하는 경우, 골 형성 성분을 상대적으로 다량으로 포함하고 있게 되는 장점이 있다. 예를 들어, 무기 부재의 중량비가 1 미만인 경우에는 과립의 서방성을 향상시키는 효과가 미비할 수 있고, 또한 골충진재 등으로 사용되는 경우 골 형성 성분이 부족해지는 문제점이 있을 수 있다. 또한, 무기 부재의 중량비가 10을 초과하는 경우에는 무기 부재의 응집 등의 문제로 균일한 특성을 갖는 과립을 형성하기가 어려워질 수 있다.At this time, the organic-inorganic composite granules of the present invention preferably have a weight ratio of the inorganic member to the organic member of 1 to 10, and 5 to 10. The present invention has the advantage of further improving the sustained release of the granules by including a large amount of the inorganic member in the granules, and, when the granules are used as a bone filler, etc. There is an advantage to being there. For example, when the weight ratio of the inorganic member is less than 1, the effect of improving the sustained release of the granules may be inadequate, and when used as a bone filler, there may be a problem that the bone formation component is insufficient. In addition, when the weight ratio of the inorganic member exceeds 10, it may be difficult to form granules having uniform characteristics due to problems such as aggregation of the inorganic member.
본 발명에 따른 유무기 복합과립은 크기가 100 내지 2000 μm이고, 크기의 분포 범위가 과립의 크기에 대하여 -20 % 내지 + 20 %의 범위이다. 본 발명에 따른 유무기 복합과립은 상기와 같은 크기 범위와 크기의 분포 범위를 가짐으로써, 과립의 규격 안정성이 우수하여 다양한 적용분야에 대한 적용 용이성이 매우 뛰어난 장점이 있다.Organic-inorganic complex granules according to the present invention has a size of 100 to 2000 μm, the size distribution ranges from -20% to + 20% with respect to the size of the granules. Organic-inorganic composite granules according to the present invention has the size range and the distribution range of the size as described above, excellent stability of the specification of the granules has the advantage of very easy to apply to various applications.
또한, 본 발명에 따른 유무기 복합과립은 하이드로겔상이다. 이에 따라 본 발명의 복합과립은 단순 고상의 과립과 비교하여 세포, 약물, 단백질 등 생리활성 물질을 전달하기에 유리하다. 또한, 세포의 생존능을 유지하고 인체 내에 전달하기 유리하고, 단순 고상의 과립보다 더 높은 약물 등의 담지 효율을 기대할 수 있다. 또한, 하이드로겔상인 본 발명의 유무기 복합과립은 단순 고상의 과립과 비교하여, 약물 방출 거동을 서방성으로 조절/제어하기에 유리한 장점이 있다. 단순 고상의 과립은 약물 또는 단백질을 담지하기 위해 고상의 과립 표면에 흡착시켜 전달하게 된다. 이는 전달 후 약물 또는 단백질이 담지된 표면이 전달하고자 하는 부분에 직접 노출되기 때문에 초기 과량이 방출되는 현상이 존재하며, 그 후 긴 기간동안의 방출거동을 제어하기 어렵다. 반면, 하이드로겔 상의 복합과립의 경우 약물 등이 담지된 무기 부재가 하이드로겔 내에 담지되어 전달되기 때문에 초기 과량 방출 현상을 낮출 수 있으며 하이드로겔의 물리/화학적 특성을 이용하여 방출거동을 조절할 수 있다. 그리고, 하이드로겔 상의 복합 과립의 경우 세포 또는 약물을 하이드로겔 내에 담아 전달할 수 있기 때문에 두가지 기능성 약물 또는 성장인자와 같은 단백질을 동시에 전달할 수 있고 이들의 순차적 방출거동을 구현할 수도 있다. 또한, 고상의 과립은 인체 내에 전달하기 위해서는 전달하고자 하는 부위를 외부로 노출시키는 외과적 수술을 통해서 전달하거나 하이드로겔 상의 다른 전달체와 혼합하여 주사기로 전달하여야 하지만, 하이드로겔 상의 복합과립은 그 자체를 비침습적 방법을 통해 전달 할 수 있는 장점이 있다.In addition, the organic-inorganic composite granules according to the present invention are hydrogel phase. Accordingly, the composite granules of the present invention are advantageous for delivering bioactive substances such as cells, drugs, and proteins as compared with simple solid granules. In addition, it is advantageous to maintain the viability of the cells and to deliver them to the human body, and higher loading efficiency of drugs and the like than simple solid granules can be expected. In addition, the organic-inorganic composite granules of the present invention, which are hydrogels, are advantageous in controlling / controlling the drug release behavior in a sustained release form as compared with the granules of the solid solid phase. Simple solid granules are adsorbed and delivered to the surface of the solid granules to support the drug or protein. This is because the surface of the drug or protein-carrying surface is directly exposed to the portion to be delivered after delivery, and thus an initial excess is released, and it is difficult to control the release behavior for a long time thereafter. On the other hand, in the case of the composite granules on the hydrogel, since the inorganic member carrying the drug and the like is carried in the hydrogel, the initial excessive release phenomenon can be lowered and the release behavior can be controlled by using the physical / chemical properties of the hydrogel. In the case of the composite granules on the hydrogel, the cells or drugs can be delivered in the hydrogel so that two functional drugs or proteins such as growth factors can be delivered at the same time and their sequential release behavior can be realized. In addition, the solid granules must be delivered through a surgical operation that exposes the area to be delivered to the outside to be delivered to the human body, or mixed with other carriers on the hydrogel, and then delivered by syringe, but the granules on the hydrogel are themselves There is an advantage that can be delivered through non-invasive methods.
본 발명에 따른 유무기 복합과립은 기능성 부재 또는 세포를 더 포함할 수 있다. 이때 기능성 부재는 유무기 복합과립에 담지되어 전달되는 대상으로 비스포스포네이트계 약물, 또는 폴리페놀계 천연유래 물질 등일 수 있다.Organic-inorganic complex granules according to the present invention may further comprise a functional member or cells. In this case, the functional member may be a bisphosphonate-based drug, a polyphenol-based natural material, and the like, which is supported and delivered to the organic-inorganic composite granules.
보다 구체적으로, 기능성 부재는 골흡수 억제제로 사용되는 비스포스포네이트계 약물인 알렌드로네이트(alendronate), 리세드로네이트(risedronate), 에티드로네이트(etidronate), 클로드로네이트(clodronate), 네리드로네이트(neridronate), 이반드로네이트(ibandronate), 졸레드로네이트(zoledronate) 및 올파드로네이트(olpadronate)로 이루어지는 군으로부터 선택되는 1종 이상의 물질을 포함할 수 있다. More specifically, the functional member is a bisphosphonate-based drug alendronate, risedronate, etidronate, clodronate, neridronate, which are bisphosphonate-based drugs used as bone resorption inhibitors. It may include one or more materials selected from the group consisting of ibandronate, zoleronate and olpadronate.
또한, 기능성 부재는 폴리페놀계 천연유래 물질인 쿼세틴(Quercetein), 제네스테인(Genistein), 커규민(Curcumin), 사우로락탐(Saurolactam), 사우치논(Sauchinone), 바이카린(Baicalin), 다이드제인(Daidzein), 루틴(Rutin), 안토시아니딘(Anthocyanidin), 피세틴(Fisetin), 이카린(Icariin), 캠퍼롤(Kaempferol), 코리아눔 나케이(E. Koreanum Nakei) 및 이쿠올(Equol)로 이루어지는 군으로부터 선택되는 1종 이상의 물질을 포함할 수 있다.In addition, the functional member is a polyphenol-based natural material, quercetein, genistein, curcumin, saurolactam, sauchinone, baicalin, and many others. Daidzein, Rutin, Anthocyanidin, Fisetin, Icariin, Kaempferol, E. Koreanum Nakei and Ikuol It may include one or more substances selected from the group consisting of (Equol).
기능성 부재는 상기 물질에 제한되지 않으며, 필요한 기능성에 따라 선택하여 적용할 수 있다.The functional member is not limited to the above materials and can be selected and applied according to the required functionality.
기능성 부재는 유기물질 또는 무기물질일 수 있다. 특히, 세포, 조직, 호르몬 및 골형성 촉진제로 골조직의 생성을 유도할 수 있는 BMP 등의 성장인자 등이 기능성 부재에 포함되어 체내에서 타겟 세포에 대해 기능성 부재의 방출이 발생함에 따라 골형성을 촉진할 수 있다.The functional member may be an organic material or an inorganic material. In particular, growth factors such as BMP, which can induce the production of bone tissue as cells, tissues, hormones, and bone formation promoters, are included in the functional member, thereby promoting bone formation as the release of the functional member occurs to target cells in the body. can do.
본 발명에 따른 유무기 복합과립이 세포를 포함하는 경우는 예를 들어, 본 발명의 유무기 복합과립 상에 줄기 세포를 배양한 후, 이를 체내로 전달하는 경우에 적용될 수 있다.When the organic-inorganic complex granules according to the present invention include cells, for example, after culturing stem cells on the organic-inorganic complex granules of the present invention, it can be applied to deliver them into the body.
본 발명에 따른 유무기 복합과립은 분산제를 포함하지 않을 수 있다. 본 발명에 따른 유무기 복합과립은 제약분야, 의료분야, 화장품분야 또는 식품분야 등에 사용될 수 있고, 이 경우, 분산제와 같은 화학물질을 포함하는 경우 적용에 제한이 있을 수 있다. 이를 고려하여, 본 발명에 따른 유무기 복합과립은 특히 상기 분야 등에 사용되는 경우에는 분산제를 포함하지 않을 수 있다. 구체적인 본발명에 따른 유무기 복합과립의 적용예로는 골충진재, 골이식재 및 필러를 들 수 있다. 해면골(spongy bone) 기공에 담지되어 골형성 촉진 등을 유도하는 골충진재, 미용 및 성형용 필러소재 및 미세플라스틱 소재가 사용되고 있는 분야에서 대체되어 사용될 수 있다.The organic-inorganic composite granules according to the present invention may not include a dispersant. Organic-inorganic composite granules according to the present invention can be used in the pharmaceutical, medical, cosmetics or food, and the like, in this case, there may be a limit to the application in the case of containing a chemical such as a dispersant. In consideration of this, the organic-inorganic composite granules according to the present invention may not include a dispersant, especially when used in the above fields and the like. Examples of the application of the organic-inorganic complex granules according to the present invention include bone fillers, bone grafts and fillers. The bone filling material, which is supported on the sponge bone pores and induces bone formation promotion, fillers for cosmetic and molding, and fine plastic materials may be replaced and used.
또한 본 발명은In addition, the present invention
유기 부재 용액을 제조하는 단계;Preparing an organic member solution;
상기 유기 부재 용액에 중량비로 유기 부재 대비 1 내지 10의 무기 부재를 균일하게 분산시켜 유무기 복합 용액을 형성하는 단계;Uniformly dispersing an inorganic member having a weight ratio of 1 to 10 with respect to the organic member in the organic member solution to form an organic-inorganic composite solution;
상기 유무기 복합 용액을 정전하 방식으로 분사하는 단계; 및Spraying the organic-inorganic composite solution in an electrostatic charge manner; And
상기 분사되는 유무기 복합 용액을 중합하여 하이드로겔상을 형성하는 단계;Polymerizing the sprayed organic-inorganic complex solution to form a hydrogel phase;
를 포함하는 것을 특징으로 하는 유무기 복합과립의 제조방법을 제공한다.It provides a method for producing an organic-inorganic composite granules comprising a.
이하 본 발명의 제조방법을 각 단계별로 상세히 설명한다.Hereinafter, the manufacturing method of the present invention will be described in detail for each step.
본 발명의 제조방법은 유기 부재 용액을 제조하는 단계를 포함한다. 이때 유기 부재는 자연 생체 고분자 또는 합성 생체 고분자일 수 있으며, 구체적으로는 알지네이트(alginate), 콜라겐, 젤라틴, 키토산, 셀룰로스, 하이알우로네이트 및 생체 고분자 중 적어도 하나일 수 있으며, 이들을 적절히 조합한 것일 수 있다. 상기 유기 부재를 예를 들어 인산염완충식염수(phosphate buffer saline)에 녹여 유기 부재 용액을 제조한다. 또는 물, 글리세린, 지질 오일 등에 녹여 분산시킬 수 있다.The preparation method of the present invention includes the step of preparing an organic member solution. In this case, the organic member may be a natural biopolymer or a synthetic biopolymer, and specifically, may be at least one of alginate, collagen, gelatin, chitosan, cellulose, hyaluronate, and biopolymer, and a combination of these may be appropriate. Can be. The organic member is dissolved in, for example, phosphate buffer saline to prepare an organic member solution. Alternatively, it may be dissolved in water, glycerin, lipid oil, or the like and dispersed.
이때 본 발명의 제조방법 중 유기 부재 용액을 제조하는 단계에서는 유기용매를 사용하지 않는 것이 바람직하다. 제조과정에서 유기용매를 사용하는 경우, 세포독성 등의 문제로, 그 결과물을 의료 분야 등에 사용하는데 한계가 발생할 수 있다. 따라서, 본 발명의 제조방법에서는 유기용매를 사용하지 않음으로써 본 발명에 따른 복합과립을 제약, 의료, 식품, 또는 화장품 분야에 적용함에 있어 발생할 수 있는 문제점을 제거할 수 있다.At this time, it is preferable not to use an organic solvent in the step of preparing an organic member solution of the production method of the present invention. In the case of using an organic solvent in the manufacturing process, there may be a limit in using the resultant in the medical field due to problems such as cytotoxicity. Therefore, in the manufacturing method of the present invention, by not using an organic solvent, problems that may occur in applying the composite granules according to the present invention to the pharmaceutical, medical, food, or cosmetic fields can be eliminated.
다음으로, 본 발명의 제조방법은 상기 유기 부재 용액에 중량비로 유기 부재 대비 1 내지 10의 무기 부재를 균일하게 분산시켜 유무기 복합용액을 형성하는 단계를 포함한다. Next, the manufacturing method of the present invention comprises the step of uniformly dispersing the inorganic member of 1 to 10 compared to the organic member in a weight ratio in the organic member solution to form an organic-inorganic composite solution.
상기 단계에서 분산되는 무기 부재는 세라믹 부재일 수 있고, 구체적으로는 인산칼슘, 생체유리계, 알루미나계, 지르코니아계 및 이들의 복합체 중 어느 하나일 수 있다. 상기 인산칼슘계는 하이드록시아파타이트(HA: hydroxy apatite), 제이인산칼슘(DCP: dicalcium phosphate), 제삼인산칼슘(TCP: tricalcium phosphate), 제사인산칼슘(TTCP: tetracalcium phosphate) 및 제8인산칼슘(OCP: octacalcium phosphate) 중 어느 하나일 수 있으나 이에 제한하지 않는다.The inorganic member dispersed in the above step may be a ceramic member, and specifically, may be any one of calcium phosphate, bioglass, alumina, zirconia, and a composite thereof. The calcium phosphate is hydroxyapatite (HA), dicalcium phosphate (DCP: dicalcium phosphate), tricalcium phosphate (TCP: tricalcium phosphate), calcium tetraphosphate (TTCP: tetracalcium phosphate) and octacalcium phosphate ( OCP: may be any one of octacalcium phosphate, but is not limited thereto.
이때, 본 발명의 제조방법에서 분산되는 무기 부재는 기능성 부재를 포함할 수 있다. 기능성 부재는 흡착 등 다양한 방법으로 무기 부재에 포함될 수 있으며, 구체적인 기능성 부재는 상기한 바와 같이, 비스포스포네이트계 약물, 또는 폴리페놀계 천연유래 물질 등일 수 있다.At this time, the inorganic member dispersed in the manufacturing method of the present invention may include a functional member. The functional member may be included in the inorganic member by various methods such as adsorption, and the specific functional member may be a bisphosphonate-based drug, a polyphenol-based natural material, or the like as described above.
본 발명의 제조방법은 상기 유기 부재 용액에 중량비로 유기 부재 대비 1 내지 10의 무기 부재를 도입하고, 5 내지 10의 중량비로 도입하는 것이 바람직하다. 본 발명은 이와 같이 복합 용액 내에 무기 부재의 함량을 많이 포함시킴으로써, 과립의 서방성을 더욱 향상시키는 장점이 있고, 또한, 과립이 골충진재 등으로 사용하는 경우, 골 형성 성분을 상대적으로 다량으로 포함하고 있게 되는 장점이 있다. 예를 들어, 무기 부재의 중량비가 1 미만인 경우에는 과립의 서방성을 향상시키는 효과가 미비할 수 있고, 또한 골충진재 등으로 사용되는 경우 골 형성 성분이 부족해지는 문제점이 있을 수 있다. 또한, 무기 부재의 중량비가 10을 초과하는 경우에는 무기 부재의 응집 노즐 막힘 등의 문제로 과립을 형성하는 단계에서 문제가 발생하여 균일한 특성을 갖는 과립을 형성하기가 어려워질 수 있다.In the production method of the present invention, it is preferable to introduce an inorganic member of 1 to 10 relative to the organic member in a weight ratio of the organic member solution, and to introduce a weight ratio of 5 to 10. The present invention has the advantage of further improving the sustained release of the granules by including a large amount of the inorganic member in the composite solution, and also, when the granules are used as a bone filler or the like, it contains a relatively large amount of bone forming components There is an advantage to doing this. For example, when the weight ratio of the inorganic member is less than 1, the effect of improving the sustained release of the granules may be inadequate, and when used as a bone filler, there may be a problem that the bone formation component is insufficient. In addition, when the weight ratio of the inorganic member exceeds 10, a problem may occur in the step of forming the granules due to clogging of the agglomeration nozzle of the inorganic member, thereby making it difficult to form granules having uniform characteristics.
한편, 무기 부재는 응집성이 강하고, 분산성이 매우 낮기 때문에 유기 부재 용액에 무기 부재를 균일하게 분산시키면서 도입하는 것이 반드시 필요하다. 예를 들어, 본 발명의 제조방법은 이와 같은 분산을 위하여 상기와 같이 유무기 복합 용액을 형성한 후, 공자전 믹서로 무기 부재를 분산시키고, 초음파 믹서로 교반하는 단계를 더 포함하는 것이 바람직하다.On the other hand, since the inorganic member has strong cohesiveness and very low dispersibility, it is necessary to introduce the inorganic member while uniformly dispersing the inorganic member in the organic member solution. For example, the manufacturing method of the present invention preferably further comprises the step of forming an organic-inorganic complex solution as described above for the dispersion, and then dispersing the inorganic member with a co-rotating mixer, and stirring with an ultrasonic mixer. .
이하 기재와 같이, 본 발명의 제조방법은 정전하 방식으로 분사하여 과립을 형성한다. 정전하 방식은 상대적으로 균일한 크기의 과립을 제조할 수 있는 장점이 있으나, 공정 과정 중 노즐이 막혀 과립 제조가 불가능하게 되는 문제가 발생할 수 있다. 특히, 본 발명과 같이 응집성이 매우 높은 무기 부재를 포함하는 유무기 복합 용액을 원료로 사용하는 경우, 원료 물질 중 무기 부재의 응집에 의하여 노즐이 매우 쉽게 막혀버리기 때문에, 무기 부재가 포함된 원료를 정전하 방식으로 분사하여 과립을 만드는 것을 고려하기는 쉽지 않다.As described below, the manufacturing method of the present invention forms a granule by spraying in an electrostatic manner. The electrostatic charge method has an advantage of producing granules having a relatively uniform size, but may cause a problem in that the nozzle is clogged during the process to make granules impossible. In particular, when the organic-inorganic composite solution containing the highly cohesive inorganic member as in the present invention is used as a raw material, since the nozzle is clogged very easily by the aggregation of the inorganic member in the raw material, the raw material containing the inorganic member is used. It is not easy to consider making granules by spraying with electrostatic charge.
본 발명에서는 이와 같은 문제점을 해결하기 위하여, 정전하 방식 분사의 원료물질로 형성된 유무기 복합 용액을 상기한 바와 같이 공자전 믹서로 무기 부재를 분산시키고, 초음파 믹서로 교반하는 단계를 더 포함시키는 것이 바람직하다. 이와 같은 과정을 통하여 노즐이 막히는 것을 방지하고, 균일한 물성을 갖는 과립을 제조할 수 있게 된다.In the present invention, in order to solve such a problem, it is to further include the step of dispersing the inorganic member with a co-rotating mixer, the inorganic-inorganic composite solution formed of the raw material of the electrostatic charge injection, and stirring with an ultrasonic mixer as described above desirable. Through this process, it is possible to prevent the nozzle from clogging and to prepare granules having uniform physical properties.
다만, 공자전 믹서 및 초음파 믹서를 사용할 때, 지나치게 장시간 사용하는 경우 복합 용액 자체의 온도가 크게 올라가게 되고, 이는 복합 용액에 기능성 부재 또는 세포가 포함되는 경우에 문제가 될 수 있다. 즉, 복합 용액의 온도가 지나치게 올라가면 이에 포함될 수 있는 약물의 특성이 변하거나, 세포가 사멸할 수 있는 문제점이 있다. 이와 같은 점을 고려하여 공자전 믹서와 초음파 믹서를 사용한 혼합은 복합 용액의 온도가 40 ℃를 초과하지 않는 범위 내에서 수행되는 것이 바람직하고, 예를 들어 공자전 믹서는 6 분 이내로, 초음파 믹서는 30분 이내로 수행될 수 있다. However, when using a co-rotation mixer and an ultrasonic mixer, the temperature of the complex solution itself is greatly increased when used for too long, which may be a problem when the functional solution or cells in the complex solution. That is, if the temperature of the complex solution is too high, there is a problem that the properties of the drug that may be included therein, or the cells may die. In consideration of the above, the mixing using the co-rotating mixer and the ultrasonic mixer is preferably performed within a range in which the temperature of the complex solution does not exceed 40 ° C. For example, the co-rotating mixer is within 6 minutes, It can be performed within 30 minutes.
한편, 본 발명의 제조방법에서 형성되는 유무기 복합 용액에 기능성 부재 또는 세포를 담지하는 단계를 더 포함할 수 있다. 상기한 바와 같이 기능성 부재는 무기 부재에 포함된 상태에서 유기 부재 용액에 혼합될 수도 있고, 유무기 복합 용액을 제조한 이후에 포함될 수도 있다. 이처럼 유무기 복합 용액이 기능성 부재 또는 세포를 담지하는 경우, 상기한 바와 같이 공자전 믹서 또는 초음파 믹서를 사용할 때 담지된 기능성 부재 또는 세포에 악영향을 주지 않도록 공정 조건을 조절할 필요가 있다.On the other hand, the organic-inorganic complex solution formed in the manufacturing method of the present invention may further comprise the step of supporting a functional member or cells. As described above, the functional member may be mixed with the organic member solution in the state contained in the inorganic member, or may be included after preparing the organic-inorganic composite solution. As described above, when the organic-inorganic complex solution supports the functional member or the cell, it is necessary to adjust the process conditions so as not to adversely affect the supported functional member or the cell when using the co-rotating mixer or the ultrasonic mixer as described above.
다음으로 본 발명의 제조방법은 유무기 복합 용액을 정전하 방식으로 분사하는 단계를 포함하며, 예를 들어 정전하 방식의 분사는 미세과립코팅기로 수행될 수 있다. 정전하 방식으로 과립을 제조하는 경우, 도입되는 원료 대부분을 과립으로 전환할 수 있어 수율이 뛰어나고, 짧은 시간에 다량의 과립을 제조할 수 있으며, 상대적으로 균일한 크기로 과립을 제조할 수 있는 장점이 있다. 다만, 원료가 점도가 높거나 응집도가 높은 경우 노즐이 막힐 수 있는 문제점이 있다. 본 발명의 제조방법에서 사용되는 원료에 포함되는 유기 부재가 점도가 높고, 무기 부재는 응집도가 매우 높아 일반적으로는 정전하 방식으로 과립을 만들기에 적절하지 않으나, 유무기 복합 용액을 형성할 때 유기 부재 용액에 무기 부재를 균일하게 분산시키고, 또한 필요한 경우 추가적으로 후 공자전 믹서로 무기 부재를 분산시키고, 초음파 믹서로 교반하는 단계를 추가함으로써, 정전하 방식으로 과립을 제조할 수 있다.Next, the manufacturing method of the present invention includes the step of spraying the organic-inorganic complex solution in the electrostatic charge method, for example, the electrostatic charge injection may be performed with a microgranular coating. In the case of producing granules by the electrostatic charge method, most of the raw materials to be introduced can be converted into granules so that the yield is excellent, a large amount of granules can be prepared in a short time, and granules can be manufactured in a relatively uniform size. There is this. However, there is a problem that the nozzle may be clogged if the raw material has a high viscosity or a high degree of aggregation. Although the organic member included in the raw material used in the production method of the present invention has a high viscosity and the inorganic member has a very high cohesiveness, it is generally not suitable for making granules by an electrostatic charge method. The granules can be prepared in an electrostatic manner by adding a step of uniformly dispersing the inorganic member in the member solution, and further, if necessary, further dispersing the inorganic member with a post-coagulation mixer and stirring with an ultrasonic mixer.
상기 단계가 미세과립코팅기로 수행되는 경우, 미세과립코팅기의 분사노즐의 크기는 50 μm 내지 1000 μm인 것이 바람직하다. 상기 크기가 50 μm 미만인 경우에는 무기 부재를 포함하는 유무기 복합 용액을 노즐 막힘 등의 문제로 노즐을 통해 분사하기 힘든 문제점이 있고, 1000 μm를 초과하는 경우에는 현재 임상에 적용하기 용이한 크기의 마이크로 크기의 입자 제조가 힘든 문제점이 있다. 또한, 전압은 500 V 내지 2,500 V인 것이 바람직하다. 상기 전압이 500 V 미만인 경우에는 분사되는 용액의 균일한 분사가 어려워 구형의 입자를 만들기 어려운 문제점이 있고, 2,500 V를 초과하는 경우에는 분사 후 구형으로 형성된 용액이 과도하게 펴진 형태로 분사되어 높은 수율로 과립을 제조하기 어려운 문제점이 있다. 또한, 압력은 100 mbar 내지 1500 mbar인 것이 바람직하다. 상기 압력이 100 mbar 미만인 경우에는 잦은 노즐 막힘이 원인이 되고 노즐을 통과한 용액이 과하게 넓게 퍼져 나오는 문제점이 있고, 1500 mbar를 초과하는 경우에는 구형으로 형성된 용액이 중합유도 용액(예를 들어, CaCl2 용액)에 적하될 시에 필요 이상의 큰 힘이 가해져 구형의 과립을 형성하기 어려운 문제점이 있다. 나아가, 진동 주파수는 100 Hz 내지 6,000 Hz인 것이 바람직하다. 상기 진동 주파수가 6,000 Hz를 초과하는 경우에는 꼬리가 달린 형태의 구형 과립이 형성되는 문제점이 있다.When the step is performed with a microgranular coater, the size of the spray nozzle of the microgranular coater is preferably 50 μm to 1000 μm. When the size is less than 50 μm, it is difficult to spray the organic-inorganic composite solution including the inorganic member through the nozzle due to nozzle clogging, etc., and when the size is more than 1000 μm, the size is easily applicable to the current clinical practice. There is a problem that the production of micro-sized particles is difficult. In addition, the voltage is preferably 500V to 2,500V. If the voltage is less than 500 V, uniform spraying of the sprayed solution is difficult, making it difficult to form spherical particles. If the voltage is higher than 2,500, the spherical solution is sprayed in an unfolded form after spraying, thus yielding high yield. There is a problem that is difficult to manufacture granules. In addition, the pressure is preferably 100 mbar to 1500 mbar. If the pressure is less than 100 mbar causes frequent nozzle clogging and the solution passed through the nozzle is excessively wide spread, if the pressure exceeds 1500 mbar spherical solution is a polymerization-induced solution (for example, CaCl 2 solution) is difficult to form spherical granules by applying a greater force than necessary when dropping. Furthermore, the vibration frequency is preferably 100 Hz to 6,000 Hz. If the vibration frequency exceeds 6,000 Hz, there is a problem in that spherical granules with a tail are formed.
본 발명에 따른 제조방법은 상기 방법으로 분사되는 유무기 복합 용액을 중합하여 하이드로겔상을 형성하는 단계를 포함한다. 중합 방법은 이온가교, 화학적가교, 광가교 중 어느 하나의 방법에 의해 수행될 수 있다. 이중 이온가교는 염화칼슘(CaCl2), 황산칼슘(CaSO4), 탄산칼슘(CaCO3) 중 적어도 하나의 중합유도 물질을 사용하여 수행될 수 있으며, 구체적으로 이 단계는 예를 들어 분사되는 유무기 복합 용액을 CaCl2 중합유도 용액으로 적하시키는 방법으로 수행될 수 있다. 본 발명의 제조방법에 따르면, 과립이 단순 고형이 아니라 하이드로겔상으로 형성되기 때문에 단순 고상의 과립과 비교하여 세포, 약물, 단백질 등 생리활성 물질을 전달하기에 유리하다. 또한, 세포의 생존능을 유지하고 인체 내에 전달하기 유리하고, 단순 고상의 과립보다 더 높은 약물 등의 담지 효율을 기대할 수 있다. 또한, 하이드로겔상인 본 발명의 유무기 복합과립은 단순 고상의 과립과 비교하여, 약물 방출 거동을 서방성으로 조절/제어하기에 유리한 장점이 있다. 단순 고상의 과립은 약물 또는 단백질을 담지하기 위해 고상의 과립 표면에 흡착시켜 전달하게 된다. 이는 전달 후 약물 또는 단백질이 담지된 표면이 전달하고자 하는 부분에 직접 노출되기 때문에 초기 과량이 방출되는 현상이 존재하며, 그 후 긴 기간동안의 방출거동을 제어하기 어렵다. 반면, 하이드로겔 상의 복합과립의 경우 약물 등이 담지된 무기 부재가 하이드로겔 내에 담지되어 전달되기 때문에 초기 과량 방출 현상을 낮출 수 있으며 하이드로겔의 물리/화학적 특성을 이용하여 방출거동을 조절할 수 있다. 그리고, 하이드로겔 상의 복합 과립의 경우 세포 또는 약물을 하이드로겔 내에 담아 전달할 수 있기 때문에 두가지 기능성 약물 또는 성장인자와 같은 단백질을 동시에 전달할 수 있고 이들의 순차적 방출거동을 구현할 수도 있다. 또한, 고상의 과립은 인체 내에 전달하기 위해서는 전달하고자 하는 부위를 외부로 노출시키는 외과적 수술을 통해서 전달하거나 하이드로겔 상의 다른 전달체와 혼합하여 주사기로 전달하여야 하지만, 하이드로겔 상의 복합과립은 그 자체를 비침습적 방법을 통해 전달 할 수 있는 장점이 있다.The production method according to the present invention includes the step of polymerizing the organic-inorganic complex solution sprayed by the above method to form a hydrogel phase. The polymerization method may be performed by any one of ion crosslinking, chemical crosslinking, and photocrosslinking. Double ion crosslinking may be carried out using at least one polymerization inducing substance of calcium chloride (CaCl 2 ), calcium sulfate (CaSO 4 ), calcium carbonate (CaCO 3 ), and specifically, this step may be carried out, for example The combined solution can be carried out by dropping into a CaCl 2 polymerization induction solution. According to the production method of the present invention, since the granules are formed as a hydrogel rather than a simple solid, it is advantageous to deliver bioactive substances such as cells, drugs, and proteins as compared with the granules of the simple solid phase. In addition, it is advantageous to maintain the viability of the cells and to deliver them to the human body, and higher loading efficiency of drugs and the like than simple solid granules can be expected. In addition, the organic-inorganic composite granules of the present invention, which are hydrogels, are advantageous in controlling / controlling the drug release behavior in a sustained release form as compared with the granules of the solid solid phase. Simple solid granules are adsorbed and delivered to the surface of the solid granules to support the drug or protein. This is because the surface of the drug or protein-carrying surface is directly exposed to the portion to be delivered after delivery, and thus an initial excess is released, and it is difficult to control the release behavior for a long time thereafter. On the other hand, in the case of the composite granules on the hydrogel, since the inorganic member carrying the drug and the like is carried in the hydrogel, the initial excessive release phenomenon can be lowered and the release behavior can be controlled by using the physical / chemical properties of the hydrogel. In the case of the composite granules on the hydrogel, the cells or drugs can be delivered in the hydrogel so that two functional drugs or proteins such as growth factors can be delivered at the same time and their sequential release behavior can be realized. In addition, the solid granules must be delivered through a surgical operation that exposes the area to be delivered to the outside to be delivered to the human body, or mixed with other carriers on the hydrogel, and then delivered by syringe, but the granules on the hydrogel are themselves There is an advantage that can be delivered through non-invasive methods.
본 발명의 제조방법에서 사용되는 유기 부재 용액의 농도는 0.5 내지 2.0 중량%인 것이 바람직하다. 만약 상기 농도가 0.5 중량% 미만인 경우에는 유기 부재의 농도가 너무 낮아 충분한 가교 밀도를 이루지 못해 제조된 과립의 충분한 기계적 물성을 유지하기 힘든 문제점이 있고, 2.0 중량%를 초과하는 경우에는 농도가 너무 높아 높은 점도의 용액이 형성되어 균일하게 복합 용액을 분산하기 힘들며, 분사 장비를 이용해 균일한 구형의 액적을 형성하기 힘든 문제점이 있다.It is preferable that the density | concentration of the organic member solution used by the manufacturing method of this invention is 0.5 to 2.0 weight%. If the concentration is less than 0.5% by weight, the concentration of the organic member is too low to achieve a sufficient crosslinking density, so that it is difficult to maintain sufficient mechanical properties of the manufactured granules. When the concentration is higher than 2.0% by weight, the concentration is too high. It is difficult to uniformly disperse the complex solution due to the high viscosity of the solution is formed, there is a problem that it is difficult to form a uniform spherical droplets using the injection equipment.
또한, 본 발명의 제조방법에서 사용되는 무기 부재의 크기는 50 nm 내지 50 μm의 범위인 것이 바람직하다. 만약 상기 크기가 50 nm 미만인 경우에는 무기 부재(예를 들어, 세라믹 분말)의 표면적이 증가하여 유기 부재(예를 들어, 알지네이트 용액) 내 고르게 분산시키는게 어려울 수 있으며, 하이드로겔 내부 기공을 통해 외부로 배출될 가능성이 존재하며, 또한, 세포가 담지되는 경우, 세포의 이물 흡수(endocytosis) 역시 무시할 수 없는 등의 문제점이 있고, 50 μm를 초과하는 경우에는 마이크로 크기의 노즐을 통과하기 어려워 입자 제조가 어려운 문제점이 있다.In addition, the size of the inorganic member used in the production method of the present invention is preferably in the range of 50 nm to 50 μm. If the size is less than 50 nm, the surface area of the inorganic member (e.g., ceramic powder) may increase, making it difficult to disperse evenly in the organic member (e.g., alginate solution), and through the pores inside the hydrogel to the outside There is a possibility to be discharged, and also, if the cells are supported, the endocytosis of the cells also can not be ignored, and if it exceeds 50 μm, it is difficult to pass through the micro-sized nozzle, the particle production is There is a difficult problem.
본 발명의 제조방법에서는 무기 부재의 분산을 위하여 분산제를 사용하지 않는 것이 바람직하다. 일반적으로 무기 부재의 응집성때문에 균일 분산을 위하여 분산제를 사용하게 되는데 제조되는 과립에 분산제가 포함되는 경우 예를 들어, 의료, 제약, 식품, 화장품 분야에 적용함에 문제가 발생할 수 있다. 따라서, 본 발명의 제조방법에서는 분산제를 사용하지 않아, 제조되는 과립의 적용분야를 크게 확장시킬 수 있는 장점이 있다. 본 발명의 제조방법에서는 분산제를 사용하지 않는 대신, 무기 부재의 균일 분산을 위하여 공자전 믹서, 또는 초음파 믹서를 통하여 교반 및 분산을 수행한다.In the manufacturing method of this invention, it is preferable not to use a dispersing agent for the dispersion of an inorganic member. In general, dispersants are used for uniform dispersion due to the cohesiveness of the inorganic member. If the dispersant is included in the granules to be produced, problems may arise, for example, in the medical, pharmaceutical, food, and cosmetic fields. Therefore, in the production method of the present invention, there is an advantage that can greatly extend the field of application of the granules to be produced, without using a dispersant. Instead of using a dispersant in the production method of the present invention, for uniform dispersion of the inorganic member, stirring and dispersion are performed through a co-rotating mixer or an ultrasonic mixer.
본 발명의 제조방법에 따르면, 서방성과 세포 전달성을 갖는 유무기 복합 과립을 제조함에 있어, 정전하 방식으로 과립을 제조하여 수율이 향상되고, 짧은 시간에 다량으로 과립을 제조할 수 있는 장점이 있다. 또한, 균일한 크기의 과립을 제조할 수 있어 다양한 분야에 적용하기에 용이한 장점이 있다. 또한, 기능성 부재 또는 세포를 용이하게 담지할 수 있고, 제조 과정에서 유기용매나 분산제를 사용할 필요가 없어, 의료, 제약, 식품, 화장품 분야 등 다양한 분야로 적용분야를 크게 확장할 수 있는 장점이 있다.According to the production method of the present invention, in the preparation of organic-inorganic composite granules having sustained release and cell transferability, by producing the granules by the electrostatic charge method, the yield is improved, and the advantage of producing a large amount of granules in a short time have. In addition, it is possible to produce a granule of uniform size has the advantage that it is easy to apply to various fields. In addition, the functional member or the cell can be easily supported, there is no need to use an organic solvent or dispersant in the manufacturing process, there is an advantage that can be greatly extended to the field of application, such as medical, pharmaceutical, food, cosmetics .
이하 본 발명을 실시예, 비교예, 및 실험예를 바탕으로 보다 구체적으로 설명한다. 이하의 실시예, 비교예, 및 실험예는 본 발명을 설명하는 내용일 뿐, 이하의 내용에 의하여 본 발명의 권리범위가 한정되에 해석되는 것은 아니다.Hereinafter, the present invention will be described in more detail based on Examples, Comparative Examples, and Experimental Examples. The following Examples, Comparative Examples, and Experimental Examples are merely illustrative of the present invention, and the scope of the present invention is not limited to the following description.
이하의 실시예에서는 유무기 복합 과립을 제조함에 있어 정전하 방식을 이용하여 마이크로 크기의 노즐을 이용하여 제조할 경우 무기 부재를 유기 용액내 균일하게 분산시키는 공정이 가장 중요하기에, 공자전 믹서와 초음파 믹서를 이용하여 최대한 분산시켜 유무기 복합 과립을 제조하였다. 공자전 믹서의 시간을 증가시켜도 분산도가 크게 향상되지 않았고, 유기물을 이용하는 만큼 열에 의한 변성 우려가 있어 6분이하로 고정하여 사용하였다. 그 후, 초음파 믹서를 이용해 혼합하였다. 혼합 시간에 따라 분산도가 크게 증가함을 보였으나, 초음파 믹서 처리 시간이 30분을 경과하면 용액내 온도가 약 40 ℃에 도달하기에, 처리 후 세포 및 단백질 등 생리활성 물질을 전달하는데 높은 온도가 제약이 될 수 있어, 초음파 믹서의 처리 시간은 30분 이내로 한정하여 사용하였다.In the following examples, when manufacturing the organic-inorganic composite granules by using a micro-sized nozzle using an electrostatic charge method, the process of uniformly dispersing the inorganic member in the organic solution is most important. The organic-inorganic composite granules were prepared by dispersing as much as possible using an ultrasonic mixer. Even if the time of the co-rotating mixer was increased, the dispersibility did not improve significantly, and there was a fear of denaturation by heat as much as the organic material was used. Thereafter, the mixture was mixed using an ultrasonic mixer. Dispersibility increased significantly with the mixing time, but after 30 minutes of ultrasonic mixer treatment, the temperature in solution reached about 40 ℃, which was high for delivering bioactive substances such as cells and proteins after treatment. May be a constraint, the treatment time of the ultrasonic mixer was limited to 30 minutes.
<실시예 1><Example 1>
유기 부재인 알지네이트를 3차 증류수에 녹여 1.0 중량% 알지네이트 용액을 제조하고, 이에 무기 부재인 나노 아파타이트를 유기 부재 대비 중량비로 1:1(유기 부재:무기 부재)로 공자전 믹서와 초음파 믹서를 이용하여 혼합하여 유무기 복합 용액을 제조하였다. 이때 공자전 믹서로는 Paste mixer를 사용하였고, 초음파 믹서로는 Rotational sonicator를 사용하였고, 각각은 6분, 15분 동안 수행되었다.Dissolve the alginate, an organic member, in distilled water in a tertiary distilled water to prepare a 1.0 wt% alginate solution, and use a co-rotating mixer and an ultrasonic mixer in a ratio of 1: 1 (organic member: inorganic member) to inorganic apatite in a weight ratio of organic member. And mixed to prepare an organic-inorganic complex solution. At this time, Paste mixer was used as co-rotation mixer, Rotational sonicator was used as ultrasonic mixer, and each was performed for 6 minutes and 15 minutes.
상기 제조된 유무기 복합 용액을 미세과립코팅기(Buchi 사, B-395 pro)에 도입하여 150 μm 직경의 노즐로 분사하고, 이를 CaCl2 용액에 적하하여 하이드로겔 상의 유무기 복합과립을 제조하였다. 적하 후 30 분 동안 CaCl2 용액 내에서 가교 시킨 후 PBS로 2회 세척하였다. 그리고 크기 측정을 위해 일정량의 유/무기 복합 과립을 페트리디쉬로 옮겨 광학현미경을 통해 이미지를 얻었으며, 입자의 크기는 ImageJ 프로그램을 이용해 분석 후 입자의 평균 크기를 계산하였다. The organic-inorganic composite solution prepared above was introduced into a microgranular coating machine (Buchi, B-395 pro), sprayed with a nozzle having a diameter of 150 μm, and dropped into a CaCl 2 solution to prepare organic-inorganic composite granules on a hydrogel. After dropping, the mixture was crosslinked in CaCl 2 solution for 30 minutes, and then washed twice with PBS. In order to measure the size, a certain amount of organic / inorganic composite granules were transferred to a petri dish to obtain an image through an optical microscope, and the size of the particles was calculated using an ImageJ program to calculate the average size of the particles.
<실시예 2><Example 2>
유무기 복합 용액에 기능성 부재인 쿼세틴을 유무기 복합 용액 중량 대비 1 중량%를 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 하이드로겔 상의 유무기 복합 과립을 제조하였다.An organic-inorganic composite granule on a hydrogel was prepared in the same manner as in Example 1, except that quercetin, which is a functional member, was mixed with the organic-inorganic composite solution in an amount of 1 wt% based on the weight of the organic-inorganic composite solution.
<실시예 3><Example 3>
유무기 복합 용액에 기능성 부재인 쿼세틴을 유무기 복합 용액 중량 대비 2.5 중량%를 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 하이드로겔 상의 유무기 복합 과립을 제조하였다.The organic-inorganic composite granules on the hydrogel were prepared in the same manner as in Example 1 except that the quoscetin, which is a functional member, was mixed with the organic-inorganic composite solution in an amount of 2.5 wt% based on the weight of the organic-inorganic composite solution.
<실시예 4><Example 4>
유무기 복합 용액에 기능성 부재인 쿼세틴을 유무기 복합 용액 중량 대비 5 중량%를 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 하이드로겔 상의 유무기 복합 과립을 제조하였다.The organic-inorganic composite granules on the hydrogel were prepared in the same manner as in Example 1, except that quercetin, which is a functional member, was mixed with the organic-inorganic composite solution in an amount of 5 wt% based on the weight of the organic-inorganic composite solution.
<실시예 5>Example 5
유기 부재인 알지네이트를 3차 증류수에 녹여 1.0 중량% 알지네이트 용액을 제조하고, 이에 무기 부재인 나노 아파타이트를 유기 부재 대비 중량비로 1:4(유기 부재:무기 부재)로 공자전 믹서와 초음파 믹서를 이용하여 혼합하여 유무기 복합 용액을 제조하였다. 이때 공자전 믹서로는 Paste mixer를 사용하였고, 초음파 믹서로는 Rotational sonicator를 사용하였고, 각각은 6분, 15분 동안 수행되었다.Alginate, an organic member, was dissolved in tertiary distilled water to prepare a 1.0 wt% alginate solution, and a nano-apatite, which is an inorganic member, was used at a weight ratio of 1: 4 (organic member: inorganic member) at a weight ratio of the organic member, using a co-rotating mixer and an ultrasonic mixer. And mixed to prepare an organic-inorganic complex solution. At this time, Paste mixer was used as co-rotation mixer, Rotational sonicator was used as ultrasonic mixer, and each was performed for 6 minutes and 15 minutes.
상기 제조된 유무기 복합 용액을 미세과립코팅기(Buchi 사, B-395 pro)에 도입하여 직경이 150 ㎛인 노즐로 분사하고, 이를 CaCl2 용액에 적하하여 하이드로겔 상의 유무기 복합과립을 제조하였다. 적하 후 30 분 동안 CaCl2 용액 내에서 가교 시킨 후 PBS로 2회 세척하였다. 그리고 크기 측정을 위해 일정량의 유/무기 복합 과립을 페트리디쉬로 옮겨 광학현미경을 통해 이미지를 얻었으며, 입자의 크기는 ImageJ 프로그램을 이용해 분석 후 입자의 평균 크기를 계산하였다.The organic-inorganic composite solution prepared above was introduced into a microgranular coating machine (Buchi, B-395 pro), sprayed with a nozzle having a diameter of 150 μm, and dropped into a CaCl 2 solution to prepare organic-inorganic composite granules on a hydrogel. . After dropping, the mixture was crosslinked in CaCl 2 solution for 30 minutes, and then washed twice with PBS. In order to measure the size, a certain amount of organic / inorganic composite granules were transferred to a petri dish to obtain an image through an optical microscope, and the size of the particles was calculated using an ImageJ program to calculate the average size of the particles.
<실시예 6><Example 6>
유기 부재:무기 부재를 1:6으로 한 것을 제외하고는 실시예 5와 동일한 방법으로 유무기 복합과립을 제조하였다.Organic member: An organic-inorganic composite granule was prepared in the same manner as in Example 5 except that the inorganic member was 1: 6.
<실시예 7><Example 7>
유기 부재:무기 부재를 1:8으로 한 것을 제외하고는 실시예 5와 동일한 방법으로 유무기 복합과립을 제조하였다.Organic member: An organic-inorganic composite granule was prepared in the same manner as in Example 5 except that the inorganic member was 1: 8.
<실시예 8><Example 8>
유기 부재:무기 부재를 1:10으로 한 것을 제외하고는 실시예 5와 동일한 방법으로 유무기 복합과립을 제조하였다.Organic member: An organic-inorganic composite granule was prepared in the same manner as in Example 5 except that the inorganic member was 1:10.
<실시예 9 내지 12><Examples 9 to 12>
직경이 120 μm인 노즐을 사용한 것을 제외하고는 상기 실시예 5 내지 8과 동일한 방법으로 유무기 복합과립을 제조하였다.Organic-inorganic composite granules were prepared in the same manner as in Examples 5 to 8 except that a nozzle having a diameter of 120 μm was used.
<실시예 13 내지 16><Examples 13 to 16>
직경이 200 μm인 노즐을 사용한 것을 제외하고는 상기 실시예 5 내지 8과 동일한 방법으로 유무기 복합과립을 제조하였다.Organic-inorganic composite granules were prepared in the same manner as in Examples 5 to 8 except that a nozzle having a diameter of 200 μm was used.
<비교예 1>Comparative Example 1
무기 부재인 나노 아파타이트를 유기 부재 대비 중량비로 1:20(유기 부재:무기 부재)를 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 유무기 복합과립을 제조하기 위하여 실험을 수행하였다.An experiment was conducted to prepare organic-inorganic composite granules in the same manner as in Example 1 except that 1:20 (organic member: inorganic member) was mixed in a weight ratio of the inorganic apatite to the organic member.
그러나, 공정 중에 미세과립코팅기의 노즐 막힘이 심각하게 발생하였고, 제조된 과립 내 세라믹 함량이 이론 함량 대비 크게 떨어져, 균일한 과립을 생산하는 것이 불가능하고, 이에 따라 생산 수율이 현저히 떨어지는 것을 확인하였다.However, the clogging of the nozzle of the microgranular coating machine occurred seriously during the process, and the ceramic content in the manufactured granules was significantly lower than the theoretical content, so that it was impossible to produce uniform granules, and thus the production yield was significantly reduced.
<실험예 1>Experimental Example 1
복합 과립 크기의 확인Confirmation of Compound Granule Size
본 발명에 따라 제조된 유무기 복합과립의 크기 및 크기 분포를 확인하기 위하여 다음과 같은 실험을 수행하였다.In order to confirm the size and size distribution of the organic-inorganic composite granules prepared according to the present invention, the following experiment was performed.
상기 실시예 1 내지 실시예 4에서 제조된 유무기 복합과립을 광학현미경를 통하여 과립의 형태를 확인하고, ImageJ 소프트웨어를 이용해 각각의 크기 및 크기의 분포를 확인하였고 그 결과를 도 1에 나타내었다.The organic-inorganic composite granules prepared in Examples 1 to 4 were confirmed the form of the granules through an optical microscope, and the size and distribution of the size were confirmed using ImageJ software, and the results are shown in FIG. 1.
도 1에 따르면, 본 발명에 따른 유무기 복합과립은 구형이고, 약 250 내지 약 270 μm 크기 범위이며, 크기의 분포는 ±20%를 벗어나지 않는 균일한 크기를 갖는다는 것을 확인할 수 있다.According to Figure 1, it can be seen that the organic-inorganic composite granules according to the present invention are spherical, having a size range of about 250 to about 270 μm, and having a uniform size that does not deviate from ± 20%.
<실험예 2>Experimental Example 2
무기 부재의 담지량 확인Check the amount of supporting weapon
제조된 유무기 복합과립의 무기 부재 담지량을 확인하기 위하여 다음과 같은 실험을 수행하였다.In order to confirm the inorganic member loading of the prepared organic-inorganic composite granules, the following experiment was performed.
유기 부재와 무기 부재의 함량을 다음의 표 1과 같이 조절한 것을 제외하고는 실시예 1과 동일한 방법으로 제조된 유무기 복합과립에 대하여 실제 유기 부재와 무기 부재의 중량비를 측정하였고, 그 결과를 다음의 표 1에 나타내었다.Except for adjusting the content of the organic member and the inorganic member as shown in Table 1 below, the weight ratio of the actual organic member and the inorganic member was measured for the organic-inorganic composite granules prepared in the same manner as in Example 1. It is shown in Table 1 below.
유기 부재:무기 부재Organic member: Inorganic member 이론 중량비Theoretical weight ratio 실제 중량비Actual weight ratio
1:0.11: 0.1 0.10.1 0.1240.124
1:0.251: 0.25 0.250.25 0.2710.271
1:11: 1 1One 0.9620.962
1:2.51: 2.5 2.52.5 2.7962.796
1:101:10 1010 7.7607.760
상기 표 1에 따르면 실제 제조되는 유무기 복합과립의 무기 부재 함량이 원료물질로 도입되는 무기 부재의 양과 거의 일치하고, 이를 통하여 제조과정에서 무기 부재의 침전 또는 노즐 막힘 등이 발생하지 않고, 높은 수율로 복합 과립을 제조할 수 있음을 알 수 있다.According to Table 1, the inorganic member content of the actually prepared organic-inorganic composite granules is almost equal to the amount of the inorganic member introduced into the raw material, and thus, no precipitation or clogging of the inorganic member occurs in the manufacturing process, and thus a high yield. It can be seen that the composite granules can be prepared.
<실험예 3>Experimental Example 3
약물 서방성 확인Drug Sustained Release Check
본 발명의 유무기 복합과립의 약물 서방성을 확인하기 위하여 다음과 같은 실험을 수행하였다.In order to confirm drug sustained release of the organic-inorganic complex granules of the present invention, the following experiment was performed.
MC3T3 조골세포 상에 도 2b와 같이 본 발명의 실시예 1 내지 4에서 제조된 유무기 복합과립을 위치시키고, 시간에 따른 약물의 방출량과, 시간에 따른 세포의 증식 정도를 측정하고, 이를 각각 도 2a 및 도 2c에 나타내었다.Place the organic-inorganic complex granules prepared in Examples 1 to 4 of the present invention on MC3T3 osteoblasts as shown in Figure 2b, and measure the amount of release of the drug over time and the degree of proliferation of the cells over time, respectively 2a and 2c.
실시예 1 내지 4에서 제조된 유무기 복합과립을 인산완충용액(PBS)에 넣고 각 시간별로 PBS 용액을 전체치환 방법을 이용하여 취한 후 분광학 분석 방법을 이용하여 흡광도 측정을 통해 약물의 방출된 농도를 계산하여 방출 거동을 확인하였다.The organic-inorganic complex granules prepared in Examples 1 to 4 were placed in a phosphate buffer solution (PBS), and the PBS solution was taken using the total substitution method for each time, and then the concentration of the drug was released by measuring the absorbance using the spectroscopic analysis method. The release behavior was confirmed by calculating.
또한, 실시예 1 내지 4에서 제조된 유무기 복합과립을 트랜스웰 위에 위치시키고, 웰플레이트 표면에 세포를 부착한 후, 배양액 내에서 함께 배양하였다. 세포의 증식 정도를 정량하기 위하여, 쿼세틴 감지 유무기 복합과립을 제거한 뒤, 배양액 역시 제거하였다. PBS로 세척 후, MTS 분석액이 포함된 배양액을 적용 후, 세포 배양 인큐베이터 내에서 2 시간동안 놓아 두었다. 그 후 배양액을 취해 플레이터 리더기를 이용해 495 nm에서 흡광도를 측정해 세포 증식 경향을 분석하였다.In addition, the organic-inorganic complex granules prepared in Examples 1 to 4 were placed on the transwell, and the cells were attached to the well plate surface, and then cultured together in the culture medium. In order to quantify the proliferation of the cells, the quercetin-sensing organic-inorganic complex granules were removed, and the culture solution was also removed. After washing with PBS, the culture solution containing the MTS assay was applied and then left in a cell culture incubator for 2 hours. The cultures were then taken and measured for absorbance at 495 nm using a plater reader to analyze cell proliferation trends.
도 2a에 따르면, 시간이 지남에 따라 약물이 서서히 방출되고 있는 것을 확인할 수 있고, 또한, 도 2c에 따르면, 방출된 약물에 의하여 세포 증식 정도가 증가하고 있는 것을 확인할 수 있다. 이를 통하여 실제로 본 발명의 유무기 복합 과립이 약물 전달을 위하여 사용될 수 있으며, 구체적으로는 예를 들어 체내에서 골다공증 등을 치료하는 용도로 사용될 수 있음을 알 수 있다.According to Figure 2a, it can be seen that the drug is gradually released over time, and according to Figure 2c, it can be seen that the degree of cell proliferation is increased by the released drug. Through this, in fact, the organic-inorganic complex granules of the present invention can be used for drug delivery, and specifically, for example, it can be seen that it can be used for treating osteoporosis and the like in the body.
<실험예 4>Experimental Example 4
세포 배양성을 통하여 약물 서방성 확인Confirmation of drug sustained release through cell culture
본 발명의 유무기 복합과립의 세포 배양성을 확인하기 위하여 다음과 같은 실험을 수행하였다.In order to confirm the cell culture of the organic-inorganic complex granules of the present invention, the following experiment was performed.
본 발명의 실시예 1 내지 4에서 제조된 각 농도별 쿼세틴을 함유한 유무기 복합과립에 대하여 트랜스웰을 이용하여 전달하고, 복합과립에서 방출된 쿼세틴에 대한 세포 증식 및 골분화 거동을 분석하는 방법으로 조골세포(MC3T3) 세포를 배양하고, Cell Lysis 방법을 통하여, 배양된 세포의 뼈 분화 정도는 이의 대표 인자인 ALP activity로 확인하고, 또한 DNA 정량을 수행하였으며, 그 결과를 각각 도 3a 및 도 3b에 나타내었다.Method for delivering the organic-inorganic complex granules containing quercetin at each concentration prepared in Examples 1 to 4 of the present invention using a transwell, and analyzing the cell proliferation and bone differentiation behavior of the quercetin released from the composite granules Osteoblasts (MC3T3) cells were cultivated, and through the Cell Lysis method, the degree of bone differentiation of the cultured cells was confirmed by ALP activity, which is a representative factor thereof, and DNA quantification was performed, respectively. Shown in 3b.
도 3에 따르면, 1주차의 경우 세포 증식 정도가 거의 비슷하나, 2주차에서는 쿼세틴 함량이 많은 경우 세포 증식이 더 많이 일어난다는 점을 통하여, 실제 본 발명에 따른 유무기 복합과립의 서방성 특성을 확인할 수 있다.According to Figure 3, the degree of cell proliferation in the first week is almost the same, but in the second week through the fact that the cell proliferation occurs more if the quercetin content, the sustained-release characteristics of the organic-inorganic complex granules according to the present invention You can check it.
<실험예 5>Experimental Example 5
유무기 과립의 세포 담지 확인Confirmation of Cell Support of Organic-Inorganic Granules
상기 실시예 5에 기재된 방법과 동일한 방법으로 유무기 복합 용액을 제조한 후, 조골세포(MC3T3)를 1.0 X 106 cells/ml와 5.0 X 106 cells/ml의 농도로 복합 용액에 도입한 후, 천천히 교반하였다. 그 후, 실시예 5에 기재된 방법과 동일한 방법으로 분사하고, 이를 CaCl2 용액에 적하하여 하이드로겔 상의 유무기 복합과립을 제조하였다. 이후, 세포가 복합 과립 내에 담지 되었는지를 확인하기 위하여, 세포핵을 판별할 수 있는 DAPI 용액을 이용해 염색을 하고, 형광 현미경을 통해 확인하였고, 이를 도 4에 나타내었다. 도 4에 따르면, 본 발명의 유무기 복합 과립 내에 세포가 균일하게 담지되어 있음을 확인할 수 있다.After preparing the organic-inorganic complex solution in the same manner as described in Example 5, osteoblasts (MC3T3) is introduced into the complex solution at a concentration of 1.0 X 106 cells / ml and 5.0 X 106 cells / ml, and then slowly Stirred. Thereafter, the method was sprayed in the same manner as described in Example 5, and this was added dropwise to a CaCl 2 solution to prepare an organic-inorganic composite granule on a hydrogel. Thereafter, in order to confirm whether the cells were supported in the composite granules, staining was performed using a DAPI solution capable of discriminating cell nuclei, and confirmed through a fluorescence microscope, which is shown in FIG. 4. According to Figure 4, it can be seen that cells are uniformly supported in the organic-inorganic complex granules of the present invention.
<실험예 6>Experimental Example 6
혼합 방법에 따른 균일 분산도 확인Check uniform dispersion by mixing method
유기 부재와 무기 부재의 혼합에 있어 혼합 방법에 따른 유무기 복합 용액의 균일 분산 정도를 확인하기 위하여 이하와 같은 실험을 수행하였다.In the mixing of the organic member and the inorganic member, the following experiment was performed to confirm the uniform dispersion degree of the organic-inorganic composite solution according to the mixing method.
상기 실시예 5에 기재된 방법과 동일한 방법으로 유무기 복합 용액을 제조하였다. 제조된 유무기 복합 용액에 대하여 자기 교반기를 이용하여 6분 혼합, 21분 혼합을 수행하였고, 다른 한편으로는 제조된 유무기 복합 용액에 대하여 6분간 공자전 믹서로 혼합하고, 이어서 15분간 초음파 믹서로 교반을 수행하였고, 그 후 Alizarin red 용액을 이용하여 염색하여, 그 결과를 광학 현미경을 통하여 확인하였다. 그 결과를 도 5에 나타내었다. 도 5a를 보면, 일반 자기 교반기로 교반을 수행하는 경우 유기 부재와 무기 부재가 충분히 혼합되지 않고, 무기 부재는 서로 심하게 응집되어 있는 것을 확인할 수 있다. 또한, 일반 자기 교반기로 교반하는 경우에는 시간이 지날수록 응집 현상이 더욱 심해지고 있는 것을 확인할 수 있다. 반면, 도 5b를 보면 공자전 믹서와 초음파 믹서를 사용하여 혼합하는 경우에는 유기 부재와 무기 부재가 균일하게 혼합되어 무기 부재가 유기 부재 상에 균일하게 분산되는 것을 확인할 수 있다. Inorganic-inorganic composite solution was prepared by the same method as described in Example 5. The prepared organic-inorganic composite solution was mixed for 6 minutes using a magnetic stirrer and 21 minutes of mixing. On the other hand, the prepared organic-inorganic composite solution was mixed for 6 minutes with a co-rotating mixer, followed by an ultrasonic mixer for 15 minutes. Agitation was carried out, and then stained using an Alizarin red solution, and the result was confirmed through an optical microscope. The results are shown in FIG. 5A, it can be seen that when the stirring is performed with a general magnetic stirrer, the organic member and the inorganic member are not sufficiently mixed, and the inorganic members are heavily aggregated with each other. In addition, in the case of stirring with a general magnetic stirrer, it can be confirmed that as time passes, the aggregation phenomenon becomes more severe. On the other hand, in FIG. 5B, when mixing using the co-rotation mixer and the ultrasonic mixer, it can be seen that the organic member and the inorganic member are uniformly mixed and the inorganic member is uniformly dispersed on the organic member.
<실험예 7>Experimental Example 7
복합 과립 크기의 확인Confirmation of Compound Granule Size
본 발명에 따라 제조된 유무기 복합과립의 크기 및 크기 분포를 확인하기 위하여 다음과 같은 실험을 수행하였다.In order to confirm the size and size distribution of the organic-inorganic composite granules prepared according to the present invention, the following experiment was performed.
상기 실시예 5 내지 실시예 16에서 제조된 유무기 복합과립을 광학현미경를 통하여 과립의 형태를 확인하고, ImageJ 소프트웨어를 이용해 각각의 크기 및 크기의 분포를 확인하였고 그 결과를 도 6에 나타내었다.The organic-inorganic composite granules prepared in Examples 5 to 16 were confirmed the form of the granules through an optical microscope, and the size and distribution of size were confirmed using ImageJ software, and the results are shown in FIG. 6.
도 6에 따르면, 본 발명에 따른 유무기 복합과립은 구형이고, 약 200 내지 약 500 μm 크기 범위이며, 크기의 분포는 ±15%를 벗어나지 않는 균일한 크기를 갖는다는 것을 확인할 수 있다.According to Figure 6, it can be seen that the organic-inorganic composite granules according to the present invention have a spherical shape, have a size range of about 200 to about 500 μm, and the size distribution has a uniform size that does not deviate from ± 15%.

Claims (19)

  1. 유기 부재 및 무기 부재를 포함하고,Including an organic member and an inorganic member,
    유기 부재에 대한 무기 부재의 중량비는 1 ~ 10 이고,The weight ratio of the inorganic member to the organic member is 1 to 10,
    크기는 100 내지 2000 μm이고,The size is from 100 to 2000 μm,
    크기의 분포 범위는 과립의 크기에 대하여 - 20 % 내지 + 20 % 범위이고,The distribution range of the size ranges from-20% to + 20% with respect to the size of the granules,
    하이드로겔상인 것을 특징으로 하는 유무기 복합과립.Organic-inorganic complex granules, characterized in that the hydrogel phase.
  2. 제1항에 있어서,The method of claim 1,
    상기 유기 부재에 대한 무기 부재의 중량비는 5 ~ 10 인 것을 특징으로 하는 유무기 복합과립.Organic-inorganic composite granules, characterized in that the weight ratio of the inorganic member to the organic member is 5 to 10.
  3. 제1항에 있어서.The method of claim 1.
    상기 유무기 복합과립은 기능성 부재 또는 세포를 더 포함하는 것을 특징으로 하는 유무기 복합과립.The organic-inorganic complex granules are characterized in that the organic-inorganic complex granules further comprises a functional member or cells.
  4. 제1항에 있어서,The method of claim 1,
    상기 유기 부재는 자연 생체 고분자 또는 합성 생체 고분자인 것을 특징으로 하는 유무기 복합과립.The organic member is an organic-inorganic composite granules, characterized in that the natural biopolymer or synthetic biopolymer.
  5. 제1항에 있어서,The method of claim 1,
    상기 무기 부재는 세라믹 부재인 것을 특징으로 하는 유무기 복합과립.The inorganic member is an organic-inorganic composite granules, characterized in that the ceramic member.
  6. 제3항에 있어서,The method of claim 3,
    상기 기능성 부재는 비스포네이트계 약물, 폴리페놀계 천연유래 물질 및 이들의 조합을 포함하는 것을 특징으로 하는 유무기 복합과립.The functional member is an organic-inorganic composite granules, characterized in that it comprises a bisponate-based drug, a polyphenol-based natural material and a combination thereof.
  7. 제1항에 있어서,The method of claim 1,
    상기 유무기 복합과립은 제약분야, 의료분야, 화장품분야 및 식품분야로 이루어진 군으로부터 선택되는 1종의 분야에 사용되는 것을 특징으로 하는 유무기 복합과립.The organic-inorganic composite granules are used in one of the fields selected from the group consisting of pharmaceutical, medical, cosmetics and food.
  8. 제1항에 있어서,The method of claim 1,
    분산제를 포함하지 않는 것을 특징으로 하는 유무기 복합과립.An organic-inorganic composite granule, characterized in that it does not contain a dispersant.
  9. 유기 부재 용액을 제조하는 단계;Preparing an organic member solution;
    상기 유기 부재 용액에 중량비로 유기 부재 대비 1 내지 10의 무기 부재를 균일하게 분산시켜 유무기 복합 용액을 형성하는 단계;Uniformly dispersing an inorganic member having a weight ratio of 1 to 10 with respect to the organic member in the organic member solution to form an organic-inorganic composite solution;
    상기 유무기 복합 용액을 정전하 방식으로 분사하는 단계; 및Spraying the organic-inorganic composite solution in an electrostatic charge manner; And
    상기 분사되는 유무기 복합 용액을 중합하여 하이드로겔상을 형성하는 단계;Polymerizing the sprayed organic-inorganic complex solution to form a hydrogel phase;
    를 포함하는 것을 특징으로 하는 유무기 복합과립의 제조방법.Organic-inorganic composite granules manufacturing method comprising a.
  10. 제9항에 있어서,The method of claim 9,
    상기 유기 부재 용액에 분산되는 무기 부재는 중량비로 유기 부재 대비 5 내지 10인 것을 특징으로 하는 유무기 복합과립의 제조방법.The inorganic member dispersed in the organic member solution is a method for producing an organic-inorganic composite granules, characterized in that 5 to 10 compared to the organic member in weight ratio.
  11. 제9항에 있어서,The method of claim 9,
    상기 유무기 복합 용액을 형성한 후 공자전 믹서로 무기 부재를 분산시키고, 초음파 믹서로 교반하는 단계를 더 포함하는 것을 특징으로 하는 유무기 복합과립의 제조방법.After forming the organic-inorganic complex solution, dispersing the inorganic member with a co-rotating mixer, the method of manufacturing an organic-inorganic composite granules, characterized in that further comprising stirring with an ultrasonic mixer.
  12. 제9항에 있어서,The method of claim 9,
    상기 유무기 복합 용액을 중합하는 단계는 분사되는 과립을 중합유도 용액으로 적하시키는 방법으로 수행되는 것을 특징으로 하는 유무기 복합과립의 제조방법.The step of polymerizing the organic-inorganic composite solution is a method for producing organic-inorganic composite granules, characterized in that the granules are sprayed dropwise into the polymerization induction solution.
  13. 제9항에 있어서, The method of claim 9,
    상기 무기 부재는 기능성 부재를 포함하는 것을 특징으로 하는 유무기 복합과립의 제조방법.The inorganic member is a method for producing an organic-inorganic composite granules, characterized in that it comprises a functional member.
  14. 제9항에 있어서,The method of claim 9,
    상기 형성된 유무기 복합 용액에 기능성 부재 또는 세포를 담지하는 단계를 더 포함하는 것을 특징으로 하는 유무기 복합 과립의 제조방법.Method for producing an organic-inorganic composite granules further comprising the step of supporting a functional member or cells in the formed organic-inorganic composite solution.
  15. 제9항에 있어서,The method of claim 9,
    상기 유기 부재 용액의 농도는 0.5 내지 5 중량%인 것을 특징으로 하는 유무기 복합 과립의 제조방법.The concentration of the organic member solution is a method for producing an organic-inorganic composite granules, characterized in that 0.5 to 5% by weight.
  16. 제9항에 있어서,The method of claim 9,
    상기 무기 부재의 크기는 20 nm 내지 10 μm인 것을 특징으로 하는 유무기 복합 과립의 제조방법.The inorganic member has a size of 20 nm to 10 μm.
  17. 제11항에 있어서,The method of claim 11,
    상기 공자전 믹서로 무기 부재를 분산시키고, 초음파 믹서로 교반하는 단계는 유무기 복합 용액의 온도가 40 ℃를 초과하지 않는 범위에서 수행되는 것을 특징으로 하는 유무기 복합 과립의 제조방법.Dispersing the inorganic member with the co-rotating mixer, and stirring with an ultrasonic mixer is a method for producing an organic-inorganic composite granules, characterized in that the temperature of the organic-inorganic composite solution does not exceed 40 ℃.
  18. 제9항에 있어서,The method of claim 9,
    상기 유무기 복합 용액을 정전하 방식으로 분사하는 단계는 미세과립코팅기에 의하여 수행될 수 있고,The step of spraying the organic-inorganic composite solution in the electrostatic charge method may be performed by a fine granule coating machine,
    상기 미세과립코팅기의 분사노즐의 크기는 50 내지 1,000 μm의 범위이고, 전압은 500 내지 2,500 V의 범위이고, 압력은 100 내지 1,500 mbar의 범위이고, 진동 주파수는 100 내지 6,000 Hz의 범위인 것을 특징으로 하는 유무기 복합 과립의 제조방법.The size of the injection nozzle of the microgranular coating machine is in the range of 50 to 1,000 μm, the voltage is in the range of 500 to 2,500 V, the pressure is in the range of 100 to 1,500 mbar, and the vibration frequency is in the range of 100 to 6,000 Hz. Process for producing organic-inorganic composite granules.
  19. 제9항에 있어서,The method of claim 9,
    상기 유무기 복합겔은 분산제를 포함하지 않는 것을 특징으로 하는 유무기 복합 과립의 제조방법.The organic-inorganic composite gel production method of the organic-inorganic composite granules, characterized in that it does not contain a dispersant.
PCT/KR2018/004363 2017-04-14 2018-04-13 Organic and inorganic composite granules and production method therefor WO2018190688A1 (en)

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