WO2018188556A1 - Manufacturing method for air permeable metal housing structure which reduces fluid resistance to moving object and application thereof - Google Patents

Manufacturing method for air permeable metal housing structure which reduces fluid resistance to moving object and application thereof Download PDF

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Publication number
WO2018188556A1
WO2018188556A1 PCT/CN2018/082333 CN2018082333W WO2018188556A1 WO 2018188556 A1 WO2018188556 A1 WO 2018188556A1 CN 2018082333 W CN2018082333 W CN 2018082333W WO 2018188556 A1 WO2018188556 A1 WO 2018188556A1
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gas
moving object
slab
metal
fiber
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PCT/CN2018/082333
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French (fr)
Chinese (zh)
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周照耀
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周照耀
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/02Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/10Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B22F7/04Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal

Definitions

  • the present invention relates to the technical field of reducing fluid resistance, and more particularly to a method and application for manufacturing a gas permeable metal shell structure that reduces the resistance of a fluid to high speed moving objects.
  • the hull surface gas layer (ie, air curtain) drag reduction technology can significantly reduce ship resistance, reduce fuel consumption, and increase ship speed, which has important economic and environmental value.
  • the basic principle of the technology is to inject air or host exhaust gas between the outer surface of the ship and the water to form a thin uniform and stable gas-liquid two-phase flow, and use the difference in density and viscosity of water and air to change the surface flow of the hull.
  • the viscosity, density and turbulence mode of the field reduce the actual wetted area of the vessel and thus reduce frictional drag.
  • the surface friction resistance of the flat plate and the rotating body can be reduced by 50% to 80% under appropriate jet flow rate and appropriate water flow rate.
  • the research experience at home and abroad shows that the gas layer drag reduction technology can reduce the navigational resistance of the ship by 15% ⁇ 25%; it can be used on high-speed ships to increase the speed by about 10% ⁇ 20%. It can be used on low-speed ships, saving the host power by 6% ⁇ 10%. It does not require the formation of an air cushion between the hull and the water surface like a hovercraft, so it does not require a large amount of power to effectively reduce the resistance.
  • the object of the present invention is to overcome the deficiencies and shortcomings of the prior art, and to provide a method for manufacturing a gas permeable metal shell structure that reduces the resistance of a fluid to a high-speed moving object, which is safe and reliable, has a small amount of engineering, is easy to manufacture, and has low overall cost.
  • the technical solution provided by the present invention is: a manufacturing method of a gas permeable metal shell structure for reducing the resistance of a fluid to a moving object.
  • the metal fiber yarn is woven to form a braid slab, and then sintered, and then Pressing the fiber slab to slab by plastic processing, compressing the pore size of the fiber sinter, reducing the porosity of the material, improving the mechanical properties of the material, while maintaining the pores of the material, obtaining a ventilated fiber metal sheet; and then passing the permeable metal sheet
  • the plastic pressure processing method is manufactured into a shape and a size of a casing of a moving object, and a permeable outer casing structure is obtained, such that one side of the microporous permeable metal sheet material forms an outer surface of the moving object casing, and the other side forms an inner surface of the moving object casing, and Forming a closed space; the gas source outputs pressure gas into the enclosed space, and the gas permeates through the microporous gas per
  • the metal fiber yarn is woven to form a braided slab, which is first woven into a metal mesh cloth strip, and then the metal mesh cloth strip is tightly wound to form a layer of the outer layer material tightly covering the inner layer material. Coated roll-up slab body.
  • the metal fiber yarn is woven to form a woven slab, and the metal fiber tow is woven into a woven slab.
  • the pores are connected to each other to obtain a gas permeable metal sheet whose pore size is distributed along the thickness step.
  • the pore size of the microporous gas permeable material is stepwisely distributed, the inner surface pore size is large, and the outer surface pore size is small.
  • the outer casing of the moving object is made of a gas permeable sheet having a plurality of micropores, and is a single layer shell structure.
  • the outer shell of the moving object is a double-layer shell structure
  • the outer layer is made of a gas permeable sheet material with a plurality of micro-pores
  • the inner layer is made of a dense non-porous metal structure sheet
  • the inner layer and the outer layer are closed spaces.
  • the gas source and the enclosed space are connected by pipes, and the pressurized gas can be input into the closed space through the pipe.
  • the gas source injects pressure gas into the closed space, so that the pressure of the gas in the closed space is stronger than the pressure of the external gas, and the pressure gas in the closed space penetrates through the connected pores of the microporous material.
  • the microporous material shell reaches the outer surface of the shell of the microporous material to form a gas layer having the same velocity as the moving object, and blocks the external fluid from directly acting on the outer surface of the microporous material shell, thereby reducing or eliminating the external fluid to the high speed. Resistance to moving objects.
  • the sensor of the information collecting system is placed in the closed space, collects the pressure information of the closed space, and transmits the pressure information to the control system, the control system controls the valve on the pipeline, controls the opening and closing of the pipeline, and the flow of the gas and the closed space. pressure.
  • the pressure gas in the enclosed space is subjected to ultrasonic vibration.
  • a gas permeable metal shell structure that reduces the resistance of a fluid to moving objects, such as a locomotive, a high speed train head, a car, an aircraft head, a projectile, a missile, a torpedo, a ship, a submarine, an underwater vehicle Made of a permeable metal shell structure.
  • the present invention has the following advantages and beneficial effects:
  • the process of manufacturing the ventilated metal shell by metal fiber woven, sintered and shaped processing is short, the pore size is easy to control, the method is simple and reliable, and the quality is easy to ensure;
  • the speed of the missile or torpedo is greatly improved, shortening the travel time and reducing the possibility of being intercepted by the anti-missile system
  • the speed of the bomb can be greatly increased, and its landing kinetic energy is also greatly improved.
  • the front of the bomb thrown from the high-altitude aircraft forms a gas layer with the same speed as the moving object, when the warhead and the ground
  • the gas layer has a protective effect on the head of the bomb, which helps to increase the depth of the bomb into the ground;
  • the method of the invention can be applied to the manufacture of vehicles, missiles, and artillery shells such as rail vehicles, aircrafts, land vehicles, water transport vessels, etc., and has a wide application range, which can generate huge economic benefits.
  • FIG. 1 is a schematic structural view of a casing of a moving object of Embodiment 1.
  • FIG. 2 is a schematic structural view of a casing of a moving object of Embodiment 6.
  • FIG. 3 is a schematic view showing the structure of the outer casing of the moving object of Embodiment 10.
  • the technical solution provided by the invention is: a manufacturing method of a gas permeable metal shell structure for reducing the resistance of a fluid to a moving object, firstly, the metal fiber yarn is woven to form a braid slab, then sintered, and then the fiber is pressed by plastic processing.
  • Wire sintered slab compresses the pore size of the sintered billet, reduces the porosity of the material, improves the mechanical properties of the material, and maintains the pores of the material to obtain the ventilated fiber metal sheet; then the ventilated metal sheet is manufactured by plastic pressure processing Forming and sizing the outer shell of the moving object to obtain a permeable outer shell structure, such that one side of the multi-microporous permeable metal sheet material forms an outer surface of the moving object shell, and the other side forms an inner surface of the moving object shell, and constitutes a closed space;
  • the source output pressure gas enters the enclosed space, and the gas permeates from the side of the microporous gas permeable metal shell through the microporous gas permeable metal shell material to the other surface of the microporous gas permeable metal shell, while the gas permeable metal material can maintain the moving object
  • the structural shape of the outer casing and the structural strength requirements are met.
  • a 35-micron diameter 1Cr18Ni9 stainless steel wire material is used, which is tightly woven into a stainless steel metal cloth having a width of 1 m by a braiding machine, and one end of the stainless steel mesh cloth tape is fixed at 8 mm thick and 40 mm wide.
  • the motor drive mechanism rotates the shaft of the core board, and the stainless steel mesh belt is tightly wound on the core board, and the ends are aligned to form a layer of the outer layer material closely covering the inner layer material.
  • the coated stainless steel mesh cloth has a plate-shaped rolled-up blank body; after the outer dimension reaches the required thickness of 10 mm, the stainless steel mesh cloth strip is cut short, and the stainless steel mesh cloth roll-up blank body is bundled with the steel wire to keep the rolled-up blank body Will be loose, and then the stainless steel mesh belt roll stack body is placed in a vacuum sintering furnace, heated to 1320 degrees Celsius, heat preservation for two hours, sintered stainless steel mesh belt roll stack body, between the mesh belt material layer and layer, Metallurgical bonding between the wires; after sintering, the sintered slab material is rolled by a plate mill to densify the blank material, reduce the voids in the blank material, and roll and manufacture Get Gap permeable sheet metal structure, and then by press molding a housing part.
  • FIG. 1 is a schematic view of a casing of a moving object missile according to the present embodiment.
  • the outer casing of the missile is a single-layer shell structure, and a ductile outer casing 1 is manufactured by using a ventilated stainless steel plate.
  • the porous pores of the permeable stainless steel sheet have a pore size of less than 5 microns.
  • One side of the microporous ventilated stainless steel plate constitutes the outer surface of the missile casing which is formed by the action of air, and the other side forms the inner surface of the ballistic outer casing, and constitutes a closed space 2 in which a liquefied gas cylinder is provided (for the gas source, The figure is not shown.) The liquefied gas is installed.
  • the valve of the liquefied gas cylinder is opened by the control system, and the liquefied gas is released into the closed space 2, so that the gas pressure of the closed space 2 reaches 2 atm and passes through the control system.
  • the gas pressure in the closed space 2 is maintained at 2 atmospheres.
  • the ventilation control system controls ventilation flow, ventilation time, and pressure. Since the gas pressure in the enclosed space 2 is greater than the atmospheric pressure outside, the gas in the enclosed space 2 passes from the micropores of the microporous stainless steel plate through the missile casing material to the outer surface of the microporous missile casing.
  • the breathable metal material is 5 mm thick and can maintain the structural shape of the missile casing and meet the strength requirements.
  • the gas in the enclosed space 2 has the same speed of motion as the missile.
  • the gas in the enclosed space 2 has the same speed of motion as the missile.
  • it penetrates the outer surface of the missile casing it also has the same speed of motion as the missile.
  • a missile with a moving object is formed on the outer surface of the missile casing.
  • the gas layer of the same speed blocks the outside air from directly acting on the outer surface of the missile casing, thereby reducing or eliminating the resistance of the outside air to the high-speed motion missile, so that the missile can achieve higher flight speed, shorten flight time, and reduce the anti-missile system. The possibility of interception.
  • 200 wires of 20 steel wires having a diameter of 50 micrometers are used, and the knitting machine performs multi-bundle weaving, and weaving a woven plate body of 2000 mm, 300 mm in width and 10 mm in thickness, and then weaving.
  • a layer of stainless steel powder is evenly distributed on the fiber-spun blank, the stainless steel powder is 100 micrometers, and the stainless steel powder is rolled on the fiber-sintered slab, and then the stainless steel is sintered.
  • a powder layer the stainless steel powder is combined on the fiber slab, and the pore communication between the powder particles is maintained, and a gas permeable metal sheet having a pore size along the step of thickness is obtained, and the pore size of the microporous gas permeable material is stepwisely distributed.
  • the pore size of the fiber surface is 100 ⁇ m
  • the pore size of the powder surface is 5 ⁇ m
  • the thickness of the gas permeable layer is 5 mm
  • the thickness of the gas permeable powder layer is 0.5 mm.
  • the raw material for manufacturing the gas permeable metal sheet of the present embodiment is an aluminum alloy wire, a titanium alloy wire, and other alloy wires.
  • the moving object of this embodiment is a bomb thrown by the aircraft to the ground.
  • a bundle of 20 steel wires with a diameter of 50 micrometers is used as a bundle.
  • the braiding machine performs multi-bundle weaving, weaving a woven slab body of 2000 mm, 300 mm wide and 5 mm thick, and then sintering at a temperature of 1250 ° C for 2 hours.
  • Metallurgical bonding between the materials is achieved, the sintered slab body is obtained, and then the sintered woven plate material blank is placed between the rolls of the plate rolling mill at room temperature for rolling, compressing the pore size of the sintered slab and reducing the porosity of the material. Rate, improve the mechanical properties of the material, while maintaining the pores of the material, to obtain a ventilated fiber metal sheet.
  • the stainless steel powder is 100 micrometers, and then roll the stainless steel powder on the fiber-spun slab, and then sinter the stainless steel powder layer to make the stainless steel powder be combined with the fiber-reinforced slab On the plate, and maintaining the pore communication between the powder particles, a gas permeable metal plate whose pore size is distributed along the thickness step is obtained, and the pore size of the microporous gas permeable material is stepwisely distributed, and the pore size of the fiber surface is 100 ⁇ m, the powder surface The pore size is as small as 5 microns.
  • the ventilated fiber metal sheet is then machined into the shape and size of the ballistic outer casing 3 of FIG.
  • the outer shell of the missile is a double-layer shell structure, and the inner shell 1 of the tunnel is made of a common dense non-porous metal plate, and the outer shell 3, 7 is made of a gas permeable metal plate. It is a support block between the inner layer and the outer layer, and the space between the inner layer shell 1 and the outer layer shell 3 is a closed space 2, 4 is a gas compressor (which is a gas source), 5 is a pipe, and 6 is a pipe. The valve controls the opening and closing of the duct 5, and the space 8 of the head is in communication with the enclosed space 2.
  • the sensor of the information acquisition system (not shown) is placed in the enclosed space, collects the pressure information of the enclosed space, and transmits the pressure information to the control system.
  • the control system controls the valves on the pipeline to control the on and off of the pipeline and the gas. Flow and pressure in the enclosed space.
  • the gas compressor 4 delivers compressed air to the closed spaces 2 and 8 via the pipe 5, and since the pressure of the compressed gas is stronger than the external atmospheric pressure, the compressed gas passes through the micropores of the microporous metal plate through the missile casing material to reach the multi-micropore missile shell.
  • the outer surface After the missile is launched, the gas in the enclosed space 8 has the same speed of motion as the missile. When it penetrates the outer surface of the missile casing, it also has the same speed of motion as the missile.
  • a missile with a moving object On the outer surface of the missile casing, a missile with a moving object is formed.
  • the gas layer of the same speed blocks the outside air from directly acting on the outer surface of the missile casing, thereby reducing or eliminating the resistance of the outside air to the high-speed motion missile, so that the missile can achieve higher flight speed.
  • the high-speed moving object of the present embodiment is an airplane, and the nose cone of the aircraft is made of a permeable metal plate.
  • Example 1 The difference from Example 1 is that the multi-microporous material of the present embodiment has a pore size of 200 ⁇ m.
  • the pores of the microporous material in the present embodiment have a stepped pore size distribution, the inner pore size is large, and is 100 micrometers; and the outer pore size is small, which is 3 micrometers.
  • FIG. 3 is a schematic diagram of the head shell of the tractor of the high-speed train of the moving object of the present embodiment, where 1 is a carriage, 2 is a wheel, and 3 is a tractor head shell made of a ventilated metal plate. 4 is a moving direction indicating arrow, and 6 is a tractor head inner casing manufactured using a conventional dense non-porous metal plate, and a space between the inner casing 6 and the outer casing 3 is an enclosed space 5.
  • the gas compressor delivers compressed air to the enclosed space 5 through a pipe (not shown). Since the pressure of the compressed gas is stronger than the external atmospheric pressure, the compressed gas can be transmitted from the micropores of the microporous metal plate 3 through the material of the front casing.
  • the gas in the enclosed space 5 has the same moving speed as the locomotive.
  • it penetrates the outer surface of the locomotive casing it also has the same moving speed as the locomotive, forming a movement and movement on the outer surface of the locomotive head casing.
  • the gas layer of the same speed of the object locomotive blocks the outside air from directly acting on the outer surface of the locomotive casing, thereby reducing or eliminating the resistance of the outside air to the head of the high-speed moving locomotive, so that the locomotive can achieve a higher moving speed.
  • the moving object described in this embodiment is an automobile.
  • this embodiment generates ultrasonic vibration of the gas in the closed space and increases the transmission speed of the gas in the microporous material.
  • the gas source of the present embodiment is a gas generator or a built-in pressure vessel.
  • Embodiment 1 The difference from Embodiment 1 is that the moving object in the embodiment is a torpedo, and the torpedo moves in the water.
  • the gas leaks out from the breathable metal shell of the torpedo, a mixed fluid layer of bubbles and water is formed between the water and the torpedo shell.
  • the underwater moving object in the embodiment is a submarine.
  • the object moving in water in this embodiment is a hydrofoil of a bubble boat or a hydrofoil.
  • the principle of the method of the present invention is as follows: for example, an air bearing, after the gas passes through the microporous material, a gas layer is formed on the surface of the microporous material, and the gas layer can withstand a certain external force.
  • the gas permeating from the microporous material has the same velocity as the microporous material, and if the velocity of the moving object is 100 m/sec, the gas permeating from the microporous material The speed is also 100 m / s, the gas oozing from the micro-porous material will vent the outside air, preventing the outside air from directly acting on the moving object, thereby reducing or eliminating the air resistance of the moving object, so that the moving object You can achieve higher speeds.
  • the micro-porosity permeable metal shell can be manufactured by the metal fiber wire weaving, sintering and shaping process, and the pore size can be easily controlled.
  • the gas permeable metal material can maintain the structural shape of the moving object shell and meet the structural strength requirements.

Abstract

A manufacturing method for an air permeable metal housing structure which reduces fluid resistance to a moving object, comprising: first, weaving metal fiber yarns to form a weave slab, then sintering same, and pressing the sintered fiber yarn slab by means of plastic processing, so as to compress the pore size of the sintered fiber slab, reducing porosity of the material, improving the mechanical property of the material, and maintaining communication between the pores of the material, so as to obtain an air permeable fiber metal plate; after that, using a plastic pressure processing method to make the air permeable metal plate have the shape and size of the housing of a moving object, so as to obtain an air permeable housing structure, such that one side of the multi-microporous air permeable metal plate material forms the outer surface of the housing of the moving object, and the other side thereof forms the inner surface of the housing of the moving object, forming an enclosed space. Pressure gas outputted from a gas source enters the enclosed space, and the gas penetrates through the multi-microporous air permeable metal housing material from one side of the multi-microporous air permeable metal housing to the other side of the multi-microporous air permeable metal housing, meanwhile the air permeable metal material can also maintain the structural shape of the moving object housing and satisfy the requirement of structural strength.

Description

一种减小流体对运动物体阻力的透气金属壳体结构的制造方法及应用Method and application for manufacturing gas permeable metal shell structure for reducing fluid resistance to moving objects 技术领域Technical field
本发明涉及减小流体阻力的技术领域,尤其是指一种减小流体对高速运动物体阻力的透气金属壳体结构的制造方法及应用。The present invention relates to the technical field of reducing fluid resistance, and more particularly to a method and application for manufacturing a gas permeable metal shell structure that reduces the resistance of a fluid to high speed moving objects.
背景技术Background technique
船体表面气层(即气幕)减阻技术可以显著降低船舶阻力,减少燃料消耗,提高船舶航速,具有重要的经济性和环保价值。该技术的基本原理是在船体外表面和水之间,注入空气或主机废气,形成一层薄的均匀稳定的气液两相流,利用水与空气的密度、粘度的差别,改变船体表面流场的粘度、密度及湍流模式,减少船舶的实际浸湿面积,从而降低摩擦阻力。实验表明在适当喷气流量及适当水流速度下,平板及回转体的表面摩擦阻力可减少50%一80%。国内外研究经验表明:气层减阻技术可使船舶航行阻力降低15%~25%;应用在高速船上,可提高航速10%~20%左右,应用在低速船上,可节约主机功率6%~10%。它不象气垫船那样需要在船体和水面之间形成空气垫,因而不需要消耗大量的功率,就可有效地减少阻力。The hull surface gas layer (ie, air curtain) drag reduction technology can significantly reduce ship resistance, reduce fuel consumption, and increase ship speed, which has important economic and environmental value. The basic principle of the technology is to inject air or host exhaust gas between the outer surface of the ship and the water to form a thin uniform and stable gas-liquid two-phase flow, and use the difference in density and viscosity of water and air to change the surface flow of the hull. The viscosity, density and turbulence mode of the field reduce the actual wetted area of the vessel and thus reduce frictional drag. Experiments have shown that the surface friction resistance of the flat plate and the rotating body can be reduced by 50% to 80% under appropriate jet flow rate and appropriate water flow rate. The research experience at home and abroad shows that the gas layer drag reduction technology can reduce the navigational resistance of the ship by 15%~25%; it can be used on high-speed ships to increase the speed by about 10%~20%. It can be used on low-speed ships, saving the host power by 6%~ 10%. It does not require the formation of an air cushion between the hull and the water surface like a hovercraft, so it does not require a large amount of power to effectively reduce the resistance.
武汉理工大学(参考文献:王家楣,郑晓伟,姜曼松.船舶吃水对微气泡减阻影响的水池试验研究[J].船舶工程,2004(9):9-12;不同喷气形式下船舶微气泡减阻水池试验研究[J].华中科技大学学报(自然科学版),2004(12):78-80)借助大比例尺平底型船模,就船舶吃水和喷气形式对气幕减阻效果的影响进行了试验研究。试验中,分别在船模底部的首、中部安装多孔硅材料板以生成微气泡,在大型拖曳水池中进行了不同拖曳速度、不同喷气量下,吃水对减阻率影响的对比性试验。试验结果表明,仅在首部喷气以及首、中部等量同时喷气且Fr≤0.646(Fr为船长傅氏数)时,浅吃水时的减阻效果好,总减阻率达32.8%。但由于采用多孔硅材料板以生成微气泡,多孔硅材料板难以加工,船底只能制造成平板形状,而且船底无法整体制造成透气结构,阻碍了该项技术的实际应用。Wuhan University of Technology (References: Wang Jiayu, Zheng Xiaowei, Jiang Mansong. Experimental study on the effect of ship draft on the effect of microbubble drag reduction[J]. Ship Engineering, 2004(9): 9-12; Ship microbubble reduction under different jet forms Experimental study on the resistance pool [J]. Journal of Huazhong University of Science and Technology (Natural Science Edition), 2004 (12): 78-80) With the help of large-scale flat-bottomed ship model, the effects of ship draft and jet form on the drag reduction effect of air curtain Experimental research. In the test, porous silicon material plates were installed in the first and middle portions of the bottom of the ship model to generate micro-bubbles. Contrast tests on the effect of draft on the drag reduction rate were carried out in different towed speeds and different jet volumes in large towed pools. The test results show that only when the first jet and the first and middle volumes are simultaneously jetted and Fr≤0.646 (Fr is the length of the ship's length), the drag reduction effect is good when the shallow draft is used, and the total drag reduction rate is 32.8%. However, since the porous silicon material plate is used to generate microbubbles, the porous silicon material plate is difficult to process, the bottom of the ship can only be made into a flat shape, and the bottom of the ship cannot be integrally formed into a gas permeable structure, which hinders the practical application of the technology.
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足与缺陷,提供一种减小流体对高速运动物体阻力的透气金属壳体结构的制造方法,安全可靠,工程量较小,制造容易,总体成本低。The object of the present invention is to overcome the deficiencies and shortcomings of the prior art, and to provide a method for manufacturing a gas permeable metal shell structure that reduces the resistance of a fluid to a high-speed moving object, which is safe and reliable, has a small amount of engineering, is easy to manufacture, and has low overall cost.
为实现上述目的,本发明所提供的技术方案为:一种减小流体对运动物体阻力的透气金属壳体结构的制造方法,首先,将金属纤维丝编织形成编织体板坯,然后烧结,再通过塑性加工压制纤维丝烧结板坯,压缩纤维烧结坯的孔隙尺寸,降低材料的孔隙率,提高材料的力 学性能,同时保持材料孔隙的连通,获得透气纤维金属板;然后再将透气金属板通过塑性压力加工方法制造成运动物体的外壳形状和尺寸,获得透气的外壳结构,使多微孔隙透气金属板材料的一面形成运动物体壳体的外表面,另一面形成运动物体壳体的内面,并构成封闭空间;气源输出压力气体进入封闭空间,气体从多微孔隙透气金属壳体一面渗透穿过多微孔隙透气金属壳体材料达到多微孔隙透气金属壳体的另一表面,同时透气金属材料可以保持运动物体外壳的结构形状和满足结构强度要求。In order to achieve the above object, the technical solution provided by the present invention is: a manufacturing method of a gas permeable metal shell structure for reducing the resistance of a fluid to a moving object. First, the metal fiber yarn is woven to form a braid slab, and then sintered, and then Pressing the fiber slab to slab by plastic processing, compressing the pore size of the fiber sinter, reducing the porosity of the material, improving the mechanical properties of the material, while maintaining the pores of the material, obtaining a ventilated fiber metal sheet; and then passing the permeable metal sheet The plastic pressure processing method is manufactured into a shape and a size of a casing of a moving object, and a permeable outer casing structure is obtained, such that one side of the microporous permeable metal sheet material forms an outer surface of the moving object casing, and the other side forms an inner surface of the moving object casing, and Forming a closed space; the gas source outputs pressure gas into the enclosed space, and the gas permeates through the microporous gas permeable metal shell material from one side of the microporous gas permeable metal shell to the other surface of the microporous gas permeable metal shell while venting the metal The material can maintain the structural shape of the moving object shell and meet the strong structure Degree requirements.
所述金属纤维丝编织形成编织体板坯,是首先将金属纤维丝编织成金属网布带料,再将金属网布带料紧密卷叠,形成外层材料紧密包覆内层材料的层层包覆的卷叠板坯体。The metal fiber yarn is woven to form a braided slab, which is first woven into a metal mesh cloth strip, and then the metal mesh cloth strip is tightly wound to form a layer of the outer layer material tightly covering the inner layer material. Coated roll-up slab body.
所述金属纤维丝编织形成编织体板坯,是将金属纤维丝束编织成编织板坯体。The metal fiber yarn is woven to form a woven slab, and the metal fiber tow is woven into a woven slab.
在所述纤维丝烧结坯板上均匀分布一层粉末,再将粉末轧制在纤维丝烧结板坯上,然后再烧结粉末层,使粉末结合在纤维丝烧结坯板上,并保持粉末颗粒之间的孔隙连通,获得孔隙尺寸沿厚度阶梯变化分布的透气金属板,多微孔隙透气材料的孔隙尺寸阶梯变化分布,内表面孔隙尺寸较大,外表面孔隙尺寸较小。Uniformly distributing a layer of powder on the fiber slab, and then rolling the powder on the fiber slab, and then sintering the powder layer to bond the powder to the fiber slab and maintaining the powder granule The pores are connected to each other to obtain a gas permeable metal sheet whose pore size is distributed along the thickness step. The pore size of the microporous gas permeable material is stepwisely distributed, the inner surface pore size is large, and the outer surface pore size is small.
所述运动物体的外壳采用具有连通多微孔隙的透气板料制造,为单层壳体结构。The outer casing of the moving object is made of a gas permeable sheet having a plurality of micropores, and is a single layer shell structure.
所述运动物体的外壳为双层壳体结构,外层采用具有连通多微孔隙的透气板料制造,内层采用致密无孔隙金属结构板料制造,内层和外层之间为封闭空间,通过管道连接气源和封闭空间,压力气体可以通过管道输入封闭空间。The outer shell of the moving object is a double-layer shell structure, the outer layer is made of a gas permeable sheet material with a plurality of micro-pores, and the inner layer is made of a dense non-porous metal structure sheet, and the inner layer and the outer layer are closed spaces. The gas source and the enclosed space are connected by pipes, and the pressurized gas can be input into the closed space through the pipe.
所述运动物体高速运动时,由气源向封闭空间内注入压力气体,使封闭空间内气体的压强大于外界气体的压强,封闭空间内的压力气体通过多微孔隙材料的连通孔隙渗透穿过多微孔隙材料壳体达到多微孔隙材料的壳体外表面,形成一个具有与运动物体相同速度的气体层,阻隔外界流体直接作用在多微孔隙材料壳体外表面上,从而减少或消除外界流体对高速运动运动物体的阻力。When the moving object moves at a high speed, the gas source injects pressure gas into the closed space, so that the pressure of the gas in the closed space is stronger than the pressure of the external gas, and the pressure gas in the closed space penetrates through the connected pores of the microporous material. The microporous material shell reaches the outer surface of the shell of the microporous material to form a gas layer having the same velocity as the moving object, and blocks the external fluid from directly acting on the outer surface of the microporous material shell, thereby reducing or eliminating the external fluid to the high speed. Resistance to moving objects.
信息采集系统的传感器置于所述封闭空间内,采集封闭空间的压强信息,并将压强信息输送给控制系统,控制系统控制管道上的阀门,控制管道的通断及气体的流量及封闭空间的压强。The sensor of the information collecting system is placed in the closed space, collects the pressure information of the closed space, and transmits the pressure information to the control system, the control system controls the valve on the pipeline, controls the opening and closing of the pipeline, and the flow of the gas and the closed space. pressure.
使所述封闭空间内的压力气体产生超声波振动。The pressure gas in the enclosed space is subjected to ultrasonic vibration.
所述一种减小流体对运动物体阻力的透气金属壳体结构的制造方法的应用,将火车头、高速列车头、汽车、飞机头部、炮弹、导弹、鱼雷、船舶、潜艇、水下航行器制造成透气金属壳体结构。The application of the method for manufacturing a gas permeable metal shell structure that reduces the resistance of a fluid to moving objects, such as a locomotive, a high speed train head, a car, an aircraft head, a projectile, a missile, a torpedo, a ship, a submarine, an underwater vehicle Made of a permeable metal shell structure.
本发明与现有技术相比,具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、金属纤维丝编织、烧结、塑形加工制造透气金属壳体的工艺流程短,孔隙尺寸大小容易控制,方法简单可靠,容易保证质量;1. The process of manufacturing the ventilated metal shell by metal fiber woven, sintered and shaped processing is short, the pore size is easy to control, the method is simple and reliable, and the quality is easy to ensure;
2、可以减小或消除空气或水对运输交通工具受到的阻力,从而提高行进速度,减少路途的时间消耗,提高工作效率;2, can reduce or eliminate the resistance of air or water to the transportation vehicle, thereby increasing the speed of travel, reducing the time consumption of the road, and improving work efficiency;
3、当外界流体为空气时,外界空气不会直接作用在高速运动的交通工具上,交通工具运行会更加稳定,安全可靠性得到了提高;3. When the external fluid is air, the outside air will not directly act on the high-speed moving vehicle, the vehicle operation will be more stable, and the safety and reliability will be improved;
4、当外界流体为水时,会在水和运动物体之间形成气泡和水的混合流体层,减小水对高速运动物体的阻力,提高水中的运动速度;4. When the external fluid is water, a mixed fluid layer of bubbles and water is formed between the water and the moving object, reducing the resistance of the water to the high-speed moving object, and increasing the moving speed in the water;
5、可以减少空气阻力或水的阻力造成运输工具的能源消耗,节约能源,提高最大行程,降低运输成本;5, can reduce air resistance or water resistance to cause energy consumption of transportation vehicles, save energy, increase maximum travel, and reduce transportation costs;
6、导弹或鱼雷的行进速度大幅提高,缩短行进时间,降低被反导系统拦截的可能性;6. The speed of the missile or torpedo is greatly improved, shortening the travel time and reducing the possibility of being intercepted by the anti-missile system;
7、飞机从高空投掷的炸弹着地时的速度可以大幅提高,其具有的着地动能也大幅提高,同时飞机从高空投掷的炸弹前沿形成一个具有与运动物体相同速度的气体层,当弹头与地面的混凝土、钢筋、岩石相碰撞时,气体层对炸弹头部有保护作用,这有利于提高炸弹钻入地下的深度;7. When the plane throws a bomb from a high altitude, the speed of the bomb can be greatly increased, and its landing kinetic energy is also greatly improved. At the same time, the front of the bomb thrown from the high-altitude aircraft forms a gas layer with the same speed as the moving object, when the warhead and the ground When concrete, steel, and rock collide, the gas layer has a protective effect on the head of the bomb, which helps to increase the depth of the bomb into the ground;
8、结构简单,容易制造和控制,制造和使用的成本都很低;8, the structure is simple, easy to manufacture and control, the cost of manufacturing and use is very low;
9、本发明方法可以应用于制造轨道交通工具、飞行器、陆路汽车、水运船舶等交通工具、导弹、炮弹,应用面广泛,可以产生巨大的经济效益。9. The method of the invention can be applied to the manufacture of vehicles, missiles, and artillery shells such as rail vehicles, aircrafts, land vehicles, water transport vessels, etc., and has a wide application range, which can generate huge economic benefits.
附图说明DRAWINGS
图1为实施例1运动物体外壳结构示意图。1 is a schematic structural view of a casing of a moving object of Embodiment 1.
图2为实施例6运动物体外壳结构示意图。2 is a schematic structural view of a casing of a moving object of Embodiment 6.
图3为实施例10运动物体外壳结构示意图。3 is a schematic view showing the structure of the outer casing of the moving object of Embodiment 10.
具体实施方式detailed description
下面结合多个具体实施例对本发明作进一步说明。The invention will now be further described in connection with a number of specific embodiments.
实施例1Example 1
本发明所提供的技术方案为:一种减小流体对运动物体阻力的透气金属壳体结构的制造方法,首先,将金属纤维丝编织形成编织体板坯,然后烧结,再通过塑性加工压制纤维丝烧结板坯,压缩纤维烧结坯的孔隙尺寸,降低材料的孔隙率,提高材料的力学性能,同时保持 材料孔隙的连通,获得透气纤维金属板;然后再将透气金属板通过塑性压力加工方法制造成运动物体的外壳形状和尺寸,获得透气的外壳结构,使多微孔隙透气金属板材料的一面形成运动物体壳体的外表面,另一面形成运动物体壳体的内面,并构成封闭空间;气源输出压力气体进入封闭空间,气体从多微孔隙透气金属壳体一面渗透穿过多微孔隙透气金属壳体材料达到多微孔隙透气金属壳体的另一表面,同时透气金属材料可以保持运动物体外壳的结构形状和满足结构强度要求。The technical solution provided by the invention is: a manufacturing method of a gas permeable metal shell structure for reducing the resistance of a fluid to a moving object, firstly, the metal fiber yarn is woven to form a braid slab, then sintered, and then the fiber is pressed by plastic processing. Wire sintered slab, compresses the pore size of the sintered billet, reduces the porosity of the material, improves the mechanical properties of the material, and maintains the pores of the material to obtain the ventilated fiber metal sheet; then the ventilated metal sheet is manufactured by plastic pressure processing Forming and sizing the outer shell of the moving object to obtain a permeable outer shell structure, such that one side of the multi-microporous permeable metal sheet material forms an outer surface of the moving object shell, and the other side forms an inner surface of the moving object shell, and constitutes a closed space; The source output pressure gas enters the enclosed space, and the gas permeates from the side of the microporous gas permeable metal shell through the microporous gas permeable metal shell material to the other surface of the microporous gas permeable metal shell, while the gas permeable metal material can maintain the moving object The structural shape of the outer casing and the structural strength requirements are met.
而在本实施例中,是采用直径35微米的1Cr18Ni9不锈钢丝材,通过编织机紧密编织成宽度为1米的不锈钢金属布,再将不锈钢网布带的一端固定在8毫米厚、40毫米宽、1200毫米长的芯板上,电机驱动机构旋转芯板的轴,将不锈钢网布带紧密卷叠在芯板上,并保持端部对齐,形成外层材料紧密包覆内层材料的层层包覆的不锈钢网布带板形卷叠坯体;外形尺寸达到要求的厚度10毫米后,剪短不锈钢网布带,并用钢丝捆住不锈钢网布带卷叠坯体,保持卷叠坯体不会松散,然后将不锈钢网布带卷叠坯体放入真空烧结炉中,加热达到1320摄氏度,保温两小时,烧结不锈钢网布带卷叠坯体,使网布带材料层与层之间、丝材之间实现冶金结合;烧结之后,再通过板材轧机轧制烧结了的板坯体材料,使坯体材料致密化,减小卷叠板坯体材料内的空隙,多次轧制,制造获得含孔隙的透气金属结构板材,再通过冲压成形为壳体零件。图1为本实施例运动物体导弹外壳示意图,导弹的外壳为单层壳体结构,采用透气不锈钢板制造成道弹外壳体1。透气不锈钢板的多微孔隙的孔隙尺寸小于5微米。多微孔隙透气不锈钢板的一面构成被空气作用形成阻力的导弹壳体外表面,另一面形成道弹外壳体的内面,并构成封闭空间2,在封闭空间2中有液化气瓶(为气源,图中没有画出)装有液化气,发射导弹前通过控制系统打开液化气瓶的阀门,将液化气释放到封闭空间2中,使封闭空间2的气体压力达到2个大气压,并通过控制系统维持封闭空间2的气体压力保持2个大气压。通气控制系统控制通气流量、通气时间和压力等。由于封闭空间2中的气体压力大于外界的大气压,封闭空间2中的气体会从多微孔隙不锈钢板的微孔隙透过导弹外壳材料达到多微孔隙导弹外壳的外表面。透气金属材料5毫米厚,可以保持导弹外壳的结构形状和满足强度要求。导弹发射出去后,封闭空间2中的气体具有与导弹相同的运动速度,穿透到导弹外壳的外表面时同样具有与导弹相同的运动速度,在导弹外壳的外表面形成一个具有与运动物体导弹相同速度的气体层,阻隔外界空气直接作用在导弹外壳外表面上,从而减少或消除外界空气对高速运动导弹的阻力,从而导弹可以达到更高的飞行速度,缩短飞行时间,降低被反导系统拦截的可能性。In the present embodiment, a 35-micron diameter 1Cr18Ni9 stainless steel wire material is used, which is tightly woven into a stainless steel metal cloth having a width of 1 m by a braiding machine, and one end of the stainless steel mesh cloth tape is fixed at 8 mm thick and 40 mm wide. On the 1200 mm long core board, the motor drive mechanism rotates the shaft of the core board, and the stainless steel mesh belt is tightly wound on the core board, and the ends are aligned to form a layer of the outer layer material closely covering the inner layer material. The coated stainless steel mesh cloth has a plate-shaped rolled-up blank body; after the outer dimension reaches the required thickness of 10 mm, the stainless steel mesh cloth strip is cut short, and the stainless steel mesh cloth roll-up blank body is bundled with the steel wire to keep the rolled-up blank body Will be loose, and then the stainless steel mesh belt roll stack body is placed in a vacuum sintering furnace, heated to 1320 degrees Celsius, heat preservation for two hours, sintered stainless steel mesh belt roll stack body, between the mesh belt material layer and layer, Metallurgical bonding between the wires; after sintering, the sintered slab material is rolled by a plate mill to densify the blank material, reduce the voids in the blank material, and roll and manufacture Get Gap permeable sheet metal structure, and then by press molding a housing part. 1 is a schematic view of a casing of a moving object missile according to the present embodiment. The outer casing of the missile is a single-layer shell structure, and a ductile outer casing 1 is manufactured by using a ventilated stainless steel plate. The porous pores of the permeable stainless steel sheet have a pore size of less than 5 microns. One side of the microporous ventilated stainless steel plate constitutes the outer surface of the missile casing which is formed by the action of air, and the other side forms the inner surface of the ballistic outer casing, and constitutes a closed space 2 in which a liquefied gas cylinder is provided (for the gas source, The figure is not shown.) The liquefied gas is installed. Before the missile is fired, the valve of the liquefied gas cylinder is opened by the control system, and the liquefied gas is released into the closed space 2, so that the gas pressure of the closed space 2 reaches 2 atm and passes through the control system. The gas pressure in the closed space 2 is maintained at 2 atmospheres. The ventilation control system controls ventilation flow, ventilation time, and pressure. Since the gas pressure in the enclosed space 2 is greater than the atmospheric pressure outside, the gas in the enclosed space 2 passes from the micropores of the microporous stainless steel plate through the missile casing material to the outer surface of the microporous missile casing. The breathable metal material is 5 mm thick and can maintain the structural shape of the missile casing and meet the strength requirements. After the missile is launched, the gas in the enclosed space 2 has the same speed of motion as the missile. When it penetrates the outer surface of the missile casing, it also has the same speed of motion as the missile. A missile with a moving object is formed on the outer surface of the missile casing. The gas layer of the same speed blocks the outside air from directly acting on the outer surface of the missile casing, thereby reducing or eliminating the resistance of the outside air to the high-speed motion missile, so that the missile can achieve higher flight speed, shorten flight time, and reduce the anti-missile system. The possibility of interception.
实施例2Example 2
与实施例1不同的是本实施例采用直径50微米的20钢丝材200根为一束,编织机进行多束编织,编织成长2000毫米、宽300毫米、厚10毫米的编织板坯体,再在温度1250摄氏度烧结2小时,使丝材之间实现冶金结合,获得烧结板坯体,然后在室温将烧结编织板材料坯体置于板材轧制机的轧辊之间进行轧制加工,压缩纤维烧结坯的孔隙尺寸,降低材料的孔隙率,提高材料的力学性能,同时保持材料孔隙的连通,获得厚5毫米的透气纤维金属板,再将透气纤维金属板加工成运动物体的壳体形状和尺寸。Different from the first embodiment, in this embodiment, 200 wires of 20 steel wires having a diameter of 50 micrometers are used, and the knitting machine performs multi-bundle weaving, and weaving a woven plate body of 2000 mm, 300 mm in width and 10 mm in thickness, and then weaving. Sintering at a temperature of 1250 ° C for 2 hours, metallurgical bonding between the wires, obtaining a sintered slab body, and then placing the sintered woven plate material blank between the rolls of the sheet rolling mill at room temperature for rolling, compressing the fiber The pore size of the sintered billet reduces the porosity of the material, improves the mechanical properties of the material, and maintains the pores of the material, obtains a 5 mm thick ventilated fiber metal sheet, and then processes the ventilated fiber sheet into a shell shape of the moving object and size.
实施例3Example 3
与实施例1不同的是本实施例在所述纤维丝烧结坯板上均匀分布一层不锈钢粉末,不锈钢粉末为100微米,再将不锈钢粉末轧制在纤维丝烧结板坯上,然后再烧结不锈钢粉末层,使不锈钢粉末结合在纤维丝烧结坯板上,并保持粉末颗粒之间的孔隙连通,获得孔隙尺寸沿厚度阶梯变化分布的透气金属板,多微孔隙透气材料的孔隙尺寸阶梯变化分布,纤维表面孔隙尺寸较大为100微米,粉末表面孔隙尺寸较小为5微米,透气纤维层厚5毫米,透气粉末层厚0.5毫米。Different from the embodiment 1, in this embodiment, a layer of stainless steel powder is evenly distributed on the fiber-spun blank, the stainless steel powder is 100 micrometers, and the stainless steel powder is rolled on the fiber-sintered slab, and then the stainless steel is sintered. a powder layer, the stainless steel powder is combined on the fiber slab, and the pore communication between the powder particles is maintained, and a gas permeable metal sheet having a pore size along the step of thickness is obtained, and the pore size of the microporous gas permeable material is stepwisely distributed. The pore size of the fiber surface is 100 μm, the pore size of the powder surface is 5 μm, the thickness of the gas permeable layer is 5 mm, and the thickness of the gas permeable powder layer is 0.5 mm.
实施例4Example 4
与实施例1不同的是本实施例制造透气金属板原材料为铝合金丝材、钛合金丝材及其它合金丝材。Different from the first embodiment, the raw material for manufacturing the gas permeable metal sheet of the present embodiment is an aluminum alloy wire, a titanium alloy wire, and other alloy wires.
实施例5Example 5
与实施例1不同的是本实施例运动物体为飞机向地面投掷的炸弹。Different from Embodiment 1, the moving object of this embodiment is a bomb thrown by the aircraft to the ground.
实施例6Example 6
采用直径50微米的20钢丝材200根为一束,编织机进行多束编织,编织成长2000毫米、宽300毫米、厚5毫米的编织板坯体,再在温度1250摄氏度烧结2小时,使丝材之间实现冶金结合,获得烧结板坯体,然后在室温将烧结编织板材料坯体置于板材轧制机的轧辊之间进行轧制加工,压缩纤维烧结坯的孔隙尺寸,降低材料的孔隙率,提高材料的力学性能,同时保持材料孔隙的连通,获得透气纤维金属板。再在透气纤维金属板上均匀分布一层不锈钢粉末,不锈钢粉末为100微米,再将不锈钢粉末轧制在纤维丝烧结板坯上,然后再烧结不锈钢粉末层,使不锈钢粉末结合在纤维丝烧结坯板上,并保持粉末颗粒之间的孔隙连通,获得孔隙尺寸沿厚度阶梯变化分布的透气金属板,多微孔隙透气材料的孔隙尺寸阶梯变化分布,纤维表面孔隙尺寸较大为100微米,粉末表面孔隙尺寸较小为5微米。再将透气纤维金属板加工成图2的道弹外壳体3的形状和尺寸。A bundle of 20 steel wires with a diameter of 50 micrometers is used as a bundle. The braiding machine performs multi-bundle weaving, weaving a woven slab body of 2000 mm, 300 mm wide and 5 mm thick, and then sintering at a temperature of 1250 ° C for 2 hours. Metallurgical bonding between the materials is achieved, the sintered slab body is obtained, and then the sintered woven plate material blank is placed between the rolls of the plate rolling mill at room temperature for rolling, compressing the pore size of the sintered slab and reducing the porosity of the material. Rate, improve the mechanical properties of the material, while maintaining the pores of the material, to obtain a ventilated fiber metal sheet. Then uniformly distribute a layer of stainless steel powder on the gas-permeable fiber metal plate, the stainless steel powder is 100 micrometers, and then roll the stainless steel powder on the fiber-spun slab, and then sinter the stainless steel powder layer to make the stainless steel powder be combined with the fiber-reinforced slab On the plate, and maintaining the pore communication between the powder particles, a gas permeable metal plate whose pore size is distributed along the thickness step is obtained, and the pore size of the microporous gas permeable material is stepwisely distributed, and the pore size of the fiber surface is 100 μm, the powder surface The pore size is as small as 5 microns. The ventilated fiber metal sheet is then machined into the shape and size of the ballistic outer casing 3 of FIG.
图2为本实施例运动物体导弹外壳示意图,导弹的外壳为双层壳体结构,采用普通致密 无孔隙金属板制造道弹内层壳体1,采用透气金属板制造道弹外壳体3,7是内层和外层之间的支撑块,内层壳体1和外层壳体3之间的空间为封闭空间2,4是气体压缩机(为气源),5是管道,6是管道阀门控制管道5的通断,头部的空间8与封闭空间2是连通的。信息采集系统的传感器(图中没有画出)置于封闭空间内,采集封闭空间的压强信息,并将压强信息输送给控制系统,控制系统控制管道上的阀门,控制管道的通断及气体的流量及封闭空间的压强。气体压缩机4将压缩空气经管道5输送到封闭空间2和8,由于压缩气体的压强大于外界大气压,压缩气体会从多微孔隙金属板的微孔隙透过导弹外壳材料达到多微孔隙导弹外壳的外表面。导弹发射出去后,封闭空间8中的气体具有与导弹相同的运动速度,穿透到导弹外壳的外表面时同样具有与导弹相同的运动速度,在导弹外壳的外表面形成一个具有与运动物体导弹相同速度的气体层,阻隔外界空气直接作用在导弹外壳的外表面上,从而减少或消除外界空气对高速运动导弹的阻力,从而导弹可以达到更高的飞行速度。2 is a schematic view of the outer casing of the moving object missile of the present embodiment. The outer shell of the missile is a double-layer shell structure, and the inner shell 1 of the tunnel is made of a common dense non-porous metal plate, and the outer shell 3, 7 is made of a gas permeable metal plate. It is a support block between the inner layer and the outer layer, and the space between the inner layer shell 1 and the outer layer shell 3 is a closed space 2, 4 is a gas compressor (which is a gas source), 5 is a pipe, and 6 is a pipe. The valve controls the opening and closing of the duct 5, and the space 8 of the head is in communication with the enclosed space 2. The sensor of the information acquisition system (not shown) is placed in the enclosed space, collects the pressure information of the enclosed space, and transmits the pressure information to the control system. The control system controls the valves on the pipeline to control the on and off of the pipeline and the gas. Flow and pressure in the enclosed space. The gas compressor 4 delivers compressed air to the closed spaces 2 and 8 via the pipe 5, and since the pressure of the compressed gas is stronger than the external atmospheric pressure, the compressed gas passes through the micropores of the microporous metal plate through the missile casing material to reach the multi-micropore missile shell. The outer surface. After the missile is launched, the gas in the enclosed space 8 has the same speed of motion as the missile. When it penetrates the outer surface of the missile casing, it also has the same speed of motion as the missile. On the outer surface of the missile casing, a missile with a moving object is formed. The gas layer of the same speed blocks the outside air from directly acting on the outer surface of the missile casing, thereby reducing or eliminating the resistance of the outside air to the high-speed motion missile, so that the missile can achieve higher flight speed.
实施例7Example 7
与实施例6不同的是本实施例高速运动物体为飞机,飞机的鼻锥采用透气金属板制造。Different from Embodiment 6, the high-speed moving object of the present embodiment is an airplane, and the nose cone of the aircraft is made of a permeable metal plate.
实施例8Example 8
与实施例1不同的是本实施例所述多微孔隙材料的孔隙最大尺寸为200微米。The difference from Example 1 is that the multi-microporous material of the present embodiment has a pore size of 200 μm.
实施例9Example 9
与实施例1不同的是本实施例所述多微孔隙材料的孔隙为阶梯孔隙尺寸分布,内面孔隙尺寸较大,为100微米;外面孔隙尺寸较小,为3微米。Different from Embodiment 1, the pores of the microporous material in the present embodiment have a stepped pore size distribution, the inner pore size is large, and is 100 micrometers; and the outer pore size is small, which is 3 micrometers.
实施例10Example 10
与实施例1不同的是本实施例图3为本实施例运动物体高速列车的牵引车头部外壳示意图,1是车厢,2是车轮,3是采用透气金属板制造的牵引车头部外壳,4是运动方向指示箭头,6是采用普通致密无孔隙金属板制造的牵引车头部内层壳体,内层壳体6和外层壳体3之间的空间为封闭空间5。气体压缩机将压缩空气经管道(图中没有画出)输送到封闭空间5,由于压缩气体的压强大于外界大气压,压缩气体会从多微孔隙金属板3的微孔隙透过车头外壳材料达到多微孔隙外壳板的外表面。机车高速运动时,封闭空间5中的气体具有与机车相同的运动速度,穿透到机车外壳的外表面时同样具有与机车相同的运动速度,在机车头部外壳的外表面形成一个具有与运动物体机车相同速度的气体层,阻隔外界空气直接作用在机车外壳的外表面上,从而减少或消除外界空气对高速运动机车头部的阻力,从而机车可以达到更高的运动速度。Different from the first embodiment, FIG. 3 is a schematic diagram of the head shell of the tractor of the high-speed train of the moving object of the present embodiment, where 1 is a carriage, 2 is a wheel, and 3 is a tractor head shell made of a ventilated metal plate. 4 is a moving direction indicating arrow, and 6 is a tractor head inner casing manufactured using a conventional dense non-porous metal plate, and a space between the inner casing 6 and the outer casing 3 is an enclosed space 5. The gas compressor delivers compressed air to the enclosed space 5 through a pipe (not shown). Since the pressure of the compressed gas is stronger than the external atmospheric pressure, the compressed gas can be transmitted from the micropores of the microporous metal plate 3 through the material of the front casing. The outer surface of the microporous outer shell. When the locomotive moves at high speed, the gas in the enclosed space 5 has the same moving speed as the locomotive. When it penetrates the outer surface of the locomotive casing, it also has the same moving speed as the locomotive, forming a movement and movement on the outer surface of the locomotive head casing. The gas layer of the same speed of the object locomotive blocks the outside air from directly acting on the outer surface of the locomotive casing, thereby reducing or eliminating the resistance of the outside air to the head of the high-speed moving locomotive, so that the locomotive can achieve a higher moving speed.
实施例11Example 11
与实施例10不同的是本实施例所述运动物体为汽车。Different from Embodiment 10, the moving object described in this embodiment is an automobile.
实施例12Example 12
与实施例1不同的是本实施例使封闭空间中的气体产生超声波振动,提高气体在多微孔隙材料中的透过速度。Different from Embodiment 1, this embodiment generates ultrasonic vibration of the gas in the closed space and increases the transmission speed of the gas in the microporous material.
实施例13Example 13
与实施例6不同的是本实施例的气源为气体发生器或是内置的压力容器。Different from Embodiment 6, the gas source of the present embodiment is a gas generator or a built-in pressure vessel.
实施例14Example 14
与实施例1不同的是本实施例所述运动物体为鱼雷,鱼雷在水中运动,气体从鱼雷的透气金属壳体透出时,会在水和鱼雷外壳之间形成气泡和水的混合流体层,减小水对高速运动鱼雷的阻力,从而提高鱼雷的运动速度。The difference from Embodiment 1 is that the moving object in the embodiment is a torpedo, and the torpedo moves in the water. When the gas leaks out from the breathable metal shell of the torpedo, a mixed fluid layer of bubbles and water is formed between the water and the torpedo shell. To reduce the resistance of water to high-speed motion torpedoes, thereby increasing the speed of torpedo movement.
实施例15Example 15
与实施例14不同的是本实施例所述水中运动的物体为潜水艇。Different from the embodiment 14, the underwater moving object in the embodiment is a submarine.
实施例16Example 16
与实施例14不同的是本实施例所述水中运动的物体为气泡船或水翼船的水翼。Different from Embodiment 14, the object moving in water in this embodiment is a hydrofoil of a bubble boat or a hydrofoil.
综上所述,本发明方法的原理是:如气浮轴承,气体透过多微孔隙材料后,在多微孔隙材料表面形成一气体层,这一气体层可以承受一定的外力,当多微孔隙材料在以高速运动时,从多微孔隙材料中渗透出来的气体具有与多微孔隙材料同样的速度,如果运动物体的速度是100米/秒,那么从多微孔隙材料中渗透出来的气体速度也是100米/秒,从多微孔隙材料中渗出的气体会把外界的空气排开,阻止外界空气直接作用到运动物体上,从而减小或消除运动物体受到的空气阻力,这样运动物体就能够达到更高的速度。当物体在水中运动时,气体从水中运动物体的透气壳体透出时,会在水和运动物体外壳之间形成气泡和水的混合流体层,减小水对高速运动物体的阻力,从而提高水中运动物体的运动速度。通过金属纤维丝编织、烧结、塑形加工工艺路线可以制造出多微孔隙透气金属壳体,孔隙尺寸大小容易控制,同时透气金属材料可以保持运动物体外壳的结构形状和满足结构强度要求。In summary, the principle of the method of the present invention is as follows: for example, an air bearing, after the gas passes through the microporous material, a gas layer is formed on the surface of the microporous material, and the gas layer can withstand a certain external force. When the pore material moves at a high speed, the gas permeating from the microporous material has the same velocity as the microporous material, and if the velocity of the moving object is 100 m/sec, the gas permeating from the microporous material The speed is also 100 m / s, the gas oozing from the micro-porous material will vent the outside air, preventing the outside air from directly acting on the moving object, thereby reducing or eliminating the air resistance of the moving object, so that the moving object You can achieve higher speeds. When the object moves in the water, when the gas leaks out from the permeable shell of the moving object in the water, a mixed fluid layer of bubbles and water is formed between the water and the outer shell of the moving object, thereby reducing the resistance of the water to the high-speed moving object, thereby improving The speed of movement of moving objects in the water. The micro-porosity permeable metal shell can be manufactured by the metal fiber wire weaving, sintering and shaping process, and the pore size can be easily controlled. At the same time, the gas permeable metal material can maintain the structural shape of the moving object shell and meet the structural strength requirements.
以上所述实施例子只为本发明较佳实施例,并非以此限制本发明的实施范围,故凡依本发明之形状、原理所作的变化,均应涵盖在本发明的保护范围内。The embodiments described above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, variations in the shapes and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

  1. 一种减小流体对运动物体阻力的透气金属壳体结构的制造方法,其特征在于:首先,将金属纤维丝编织形成编织体板坯,然后烧结,再通过塑性加工压制纤维丝烧结板坯,压缩纤维烧结坯的孔隙尺寸,降低材料的孔隙率,提高材料的力学性能,同时保持材料孔隙的连通,获得透气纤维金属板;然后再将透气金属板通过塑性压力加工方法制造成运动物体的外壳形状和尺寸,获得透气的外壳结构,使多微孔隙透气金属板材料的一面形成运动物体壳体的外表面,另一面形成运动物体壳体的内面,并构成封闭空间;气源输出压力气体进入封闭空间,气体从多微孔隙透气金属壳体一面渗透穿过多微孔隙透气金属壳体材料达到多微孔隙透气金属壳体的另一表面,同时透气金属材料可以保持运动物体外壳的结构形状和满足结构强度要求。A method for manufacturing a gas permeable metal shell structure for reducing the resistance of a fluid to a moving object, characterized in that: first, a metal fiber yarn is woven to form a braid slab, and then sintered, and then the fiber strand sintered slab is pressed by plastic processing. Compressing the pore size of the sintered billet, reducing the porosity of the material, improving the mechanical properties of the material, while maintaining the pores of the material, obtaining a gas permeable fiber metal sheet; and then manufacturing the gas permeable metal sheet into a moving object shell by plastic pressure processing Shape and size, obtaining a permeable outer shell structure, one side of the multi-microporous permeable metal sheet material forms the outer surface of the moving object shell, and the other side forms the inner surface of the moving object shell, and constitutes a closed space; the gas source outputs pressure gas into the body In the enclosed space, gas permeates through the microporous permeable metal casing material from one side of the microporous permeable metal casing to the other surface of the microporous permeable metal casing, while the permeable metal material maintains the structural shape of the moving object casing and Meet structural strength requirements.
  2. 根据权利要求1所述的金属纤维丝编织形成编织体板坯,其特征在于:将金属纤维丝编织成金属网布带料,再将金属网布带料紧密卷叠,形成外层材料紧密包覆内层材料的层层包覆的卷叠板坯体。The metal fiber woven woven slab according to claim 1, wherein the metal fiber woven fabric is woven into a metal mesh cloth strip, and the metal mesh cloth strip is tightly wound to form a tight outer layer material. A layered clad slab body coated with an inner layer of material.
  3. 根据权利要求1所述的金属纤维丝编织形成编织体板坯,其特征在于:将金属纤维丝束编织成编织板坯体。A metal fiber woven woven slab according to claim 1, wherein the metal fiber tow is woven into a woven plate body.
  4. 根据权利要求1在所述的纤维丝烧结坯板上均匀分布一层粉末,再将粉末轧制在纤维丝烧结板坯上,然后再烧结粉末层,使粉末结合在纤维丝烧结坯板上,并保持粉末颗粒之间的孔隙连通,获得孔隙尺寸沿厚度阶梯变化分布的透气金属板,多微孔隙透气材料的孔隙尺寸阶梯变化分布,内表面孔隙尺寸较大,外表面孔隙尺寸较小。According to claim 1, a layer of powder is uniformly distributed on the fiber slab of the fiber, and the powder is rolled on the slab of the fiber slab, and then the powder layer is sintered to bond the powder to the fiber slab. And maintaining the pore communication between the powder particles, obtaining a gas permeable metal plate with pore size distribution along the thickness step, the pore size of the microporous gas permeable material is stepwisely distributed, the inner surface pore size is larger, and the outer surface pore size is smaller.
  5. 根据权利要求1所述运动物体的外壳,其特征在于:采用具有连通多微孔隙的透气板料制造,为单层壳体结构。The outer casing of the moving object according to claim 1, wherein the outer casing is made of a gas permeable sheet having a plurality of micropores, and is a single layer shell structure.
  6. 根据权利要求1所述运动物体的外壳,其特征在于:为双层壳体结构,外层采用具有连通多微孔隙的透气板料制造,内层采用致密无孔隙金属结构板料制造,内层和外层之间为封闭空间,通过管道连接气源和封闭空间,压力气体可以通过管道输入封闭空间。The outer casing of the moving object according to claim 1, characterized in that it is a double-layered shell structure, the outer layer is made of a gas permeable sheet material having a plurality of micropores, and the inner layer is made of a dense non-porous metal structure sheet, the inner layer. There is a closed space between the outer layer and the air source and the closed space through the pipeline, and the pressurized gas can be input into the closed space through the pipeline.
  7. 根据权利要求1所述运动物体高速运动时,其特征在于:由气源向封闭空间内注入压力气体,使封闭空间内气体的压强大于外界气体的压强,封闭空间内的压力气体通过多微孔隙材料的连通孔隙渗透穿过多微孔隙材料壳体达到多微孔隙材料的壳体外表面,形成一个具有与运动物体相同速度的气体层,阻隔外界流体直接作用在多微孔隙材料壳体外表面上,从而减少或消除外界流体对高速运动运动物体的阻力。When the moving object is moved at a high speed according to claim 1, the pressure gas is injected into the closed space from the gas source, so that the pressure of the gas in the closed space is stronger than the pressure of the external gas, and the pressure gas in the closed space passes through the micropores. The interconnected pores of the material penetrate through the shell of the microporous material to the outer surface of the shell of the microporous material to form a gas layer having the same velocity as the moving object, and block the external fluid from directly acting on the outer surface of the shell of the microporous material. Thereby reducing or eliminating the resistance of the external fluid to moving objects moving at high speed.
  8. 根据权利要求1所述封闭空间内,其特征在于:信息采集系统的传感器置于所述封闭空间内,采集封闭空间的压强信息,并将压强信息输送给控制系统,控制系统控制管道上的 阀门,控制管道的通断及气体的流量及封闭空间的压强。The enclosed space according to claim 1, wherein the sensor of the information collecting system is placed in the closed space, the pressure information of the closed space is collected, and the pressure information is sent to the control system, and the control system controls the valve on the pipeline. , control the on and off of the pipeline and the flow of gas and the pressure of the enclosed space.
  9. 根据权利要求1所述的一种减小流体对运动物体阻力的透气金属壳体结构的制造方法,其特征在于:使所述封闭空间内的压力气体产生超声波振动。A method of manufacturing a gas permeable metal casing structure for reducing the resistance of a fluid to a moving object according to claim 1, wherein the pressure gas in said enclosed space is subjected to ultrasonic vibration.
  10. 根据权利要求1所述一种减小流体对运动物体阻力的透气金属壳体结构的制造方法的应用,其特征在于:将火车头、高速列车头、汽车、飞机头部、炮弹、导弹、鱼雷、船舶、潜艇、水下航行器制造成透气金属壳体结构。The invention relates to a method for manufacturing a gas permeable metal shell structure for reducing the resistance of a fluid to a moving object according to claim 1, characterized in that: a locomotive, a high speed train head, a car, an aircraft head, a projectile, a missile, a torpedo, Ships, submarines, and underwater vehicles are constructed into a permeable metal casing structure.
PCT/CN2018/082333 2017-04-13 2018-04-09 Manufacturing method for air permeable metal housing structure which reduces fluid resistance to moving object and application thereof WO2018188556A1 (en)

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