WO2018188070A1 - Conversion apparatus and control system - Google Patents

Conversion apparatus and control system Download PDF

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Publication number
WO2018188070A1
WO2018188070A1 PCT/CN2017/080568 CN2017080568W WO2018188070A1 WO 2018188070 A1 WO2018188070 A1 WO 2018188070A1 CN 2017080568 W CN2017080568 W CN 2017080568W WO 2018188070 A1 WO2018188070 A1 WO 2018188070A1
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WIPO (PCT)
Prior art keywords
ethercat
module
conversion device
protocol data
processing module
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PCT/CN2017/080568
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French (fr)
Chinese (zh)
Inventor
姚守强
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深圳配天智能技术研究院有限公司
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Application filed by 深圳配天智能技术研究院有限公司 filed Critical 深圳配天智能技术研究院有限公司
Priority to PCT/CN2017/080568 priority Critical patent/WO2018188070A1/en
Priority to CN201780089301.8A priority patent/CN110622489A/en
Publication of WO2018188070A1 publication Critical patent/WO2018188070A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L12/00Data switching networks
    • H04L12/28Data switching networks characterised by path configuration, e.g. LAN [Local Area Networks] or WAN [Wide Area Networks]
    • H04L12/40Bus networks
    • H04L12/40006Architecture of a communication node
    • H04L12/40032Details regarding a bus interface enhancer
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L12/00Data switching networks
    • H04L12/28Data switching networks characterised by path configuration, e.g. LAN [Local Area Networks] or WAN [Wide Area Networks]
    • H04L12/40Bus networks
    • H04L2012/4026Bus for use in automation systems

Definitions

  • the present invention relates to the field of communications technologies, and in particular, to a conversion device and a control system.
  • Fieldbus is an industrial data bus that has been rapidly developed in recent years. It mainly solves the digital communication between field devices such as intelligent instrumentation, controllers and actuators in industrial fields and between these field control devices and advanced control systems. Information transfer problem.
  • Ethernet control automation technology (English: ethernet control automation technology, abbreviation: EtheCAT) control system is a widely used fieldbus control system based on industrial Ethernet.
  • controlled devices such as servo drives and inverters
  • many controlled devices are mostly controlled devices that provide analog interfaces.
  • the main controller of the industrial control system needs to be upgraded to an EtherCAT primary station, and when the main controller is upgraded to an EtherCAT main After the station, the controlled device with the analog interface in the industrial control system is not compatible with the EtherCAT network, and the controlled device with the analog interface needs to be replaced with the controlled device with the bus interface.
  • it is necessary to replace a servo drive with an analog interface with a servo drive with a bus interface which will bring a high upgrade cost to the upgrade of the entire industrial control system.
  • the invention provides a conversion device and a control system for reducing the upgrade cost of an industrial control system.
  • embodiments of the present invention provide a conversion apparatus that is applied to an EtherCAT control system including an EtherCAT primary station, a controlled device having an analog interface, and a conversion device, the conversion
  • the device includes: a processing module and an EtherCAT module and an analog interface module connected to the processing module, wherein the converting device is connected to the EtherCAT main station by using the EtherCAT module, and using the analog interface module and the controlled device connection;
  • the EtherCAT module is configured to receive an EtherCAT protocol data frame transmitted by the EtherCAT primary station; and extract target EtherCAT protocol data from the EtherCAT protocol data frame;
  • the processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module, and convert the target EtherCAT protocol data into analog data;
  • the analog interface module is configured to send analog data obtained after being converted by the processing module to a controlled device connected to the analog interface module.
  • the EtherCAT module includes an EtherCAT slave protocol chip, and the EtherCAT module is specifically configured to:
  • the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip.
  • the EtherCAT module is also used to:
  • the processing module Sending a first interrupt signal to the processing module when the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip; the first interrupt signal is used to indicate the EtherCAT module extraction Go to the target EtherCAT protocol data;
  • the processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module, including:
  • the processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module after receiving the first interrupt signal.
  • the EtherCAT module is also used to:
  • the analog interface module After the analog interface module sends the analog data obtained after the conversion by the processing module to the controlled device connected to the analog interface module, through the EtherCAT slave protocol chip
  • the processing module sends a second interrupt signal to cause the processing module to maintain synchronization with the clock of the EtherCAT control system after receiving the second interrupt signal.
  • analog interface module is further configured to:
  • the conversion device further includes a power module
  • the power module is configured to provide power to the conversion device.
  • the processing module includes a field programmable gate array (English: field programmable gate array, abbreviated:) FPGA device;
  • the power module is specifically configured to provide a core voltage and a peripheral input/output (English: input/output, abbreviation: IO) voltage to the FPGA device.
  • a core voltage and a peripheral input/output (English: input/output, abbreviation: IO) voltage to the FPGA device.
  • IO peripheral input/output
  • the conversion device further includes a reset module
  • the reset module is configured to monitor the peripheral IO voltage
  • the reset module is further configured to:
  • the power module When the power module supplies power to the FPGA device, the power module is controlled to power on the core voltage, and then the peripheral IO voltage is powered on within a preset time period.
  • the conversion device further comprises a debug interface.
  • the debug interface is an asynchronous transfer standard debug interface (RS232 interface).
  • the conversion device further includes a storage module
  • the processing module is further configured to load a configuration file of the FPGA device when the FPGA device is started, and store the configuration file in the storage module.
  • an embodiment of the present invention further provides an EtherCAT control system including an EtherCAT master station, a controlled device having an analog interface, and the conversion device described above, the conversion device respectively associated with the EtherCAT The master station is connected to the controlled device.
  • the embodiment of the present invention provides a conversion device, which is applied to an EtherCAT control system, where the EtherCAT control system includes an EtherCAT main station, a controlled device having an analog interface, and the above-mentioned conversion device.
  • the conversion device includes: a processing module and a device The EtherCAT module and the analog interface module connected to the processing module, the conversion device is connected to the EtherCAT main station by using the EtherCAT module, and is connected to the controlled device by using the analog interface module; and the EtherCAT module is configured to receive EtherCAT protocol data frame transmitted by EtherCAT master station; target EtherCAT protocol data is extracted from EtherCAT protocol data frame; processing module is used to obtain target EtherCAT protocol data from EtherCAT module, and convert target EtherCAT protocol data into analog data; analog interface The module is configured to send the analog data obtained by the conversion of the processing module to the controlled device connected to the analog interface module.
  • the conversion device of the present invention can convert the EtherCAT protocol data into analog data required by the controlled device having the analog interface.
  • the main controller of the industrial control system is upgraded to the EtherCAT master station, it is not necessary to have only the analog interface.
  • the control device is replaced with a controlled device with a bus interface to reduce the upgrade cost of upgrading the entire industrial system.
  • FIG. 1 is a schematic diagram of a system framework of an EtherCAT control system according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a data frame of an EtherCAT protocol according to an embodiment of the present invention
  • FIG. 3 is a schematic structural diagram of an embodiment of a conversion device according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of an embodiment of an EtherCAT control system according to an embodiment of the present invention.
  • FIG. 1 is a schematic diagram of a framework of an EtherCAT control system including an EtherCAT main control according to an embodiment of the present invention.
  • a switching device may be connected to the N controlled devices having the analog interface, which is not limited herein.
  • the conversion device in the embodiment of the present invention will be described below with reference to the system frame diagram shown in FIG.
  • the EtherCAT protocol data frame sent by the EtherCAT master station passes through the conversion device in the EtherCAT control system.
  • the conversion device determines that the EtherCAT protocol data frame sent by the EtherCAT master station contains the EtherCAT protocol data related to the controlled device.
  • the EtherCAT protocol data related to the controlled device can be read from the EtherCAT protocol data frame sent by the EtherCAT master station, thereby converting the EtherCAT protocol data into analog data, and transmitting the converted analog data to the controlled device. Complete the relevant operations on the controlled device.
  • the conversion device 1 determines that the EtherCAT protocol data frame sent by the EtherCAT primary station contains the EtherCAT protocol data related to the controlled device 1, and may The EtherCAT protocol data frame sent by the EtherCAT master station reads out the EtherCAT protocol data related to the controlled device 1, thereby converting the EtherCAT protocol data into analog data, and transmitting the converted analog data to the controlled device 1, The related operations on the controlled device 1 are completed.
  • FIG. 2 is a schematic structural view of an embodiment of a conversion device according to the present invention.
  • the conversion device is applied to the EtherCAT control system shown in FIG. 1, and the conversion device includes: EtherCAT The module 201, the processing module 202, and the analog interface module 203, the conversion device is connected to the EtherCAT main station by using the EtherCAT module 201, and is connected to the controlled device by using the analog interface module 203;
  • the EtherCAT module 201 is configured to receive an EtherCAT protocol data frame transmitted by the EtherCAT primary station;
  • the EtherCAT protocol data frame includes a destination address, a source address, a frame type, an EtherCAT header, an EtherCAT data, and a frame check sequence (abbreviation: FCS), wherein the EtherCAT header includes an EtherCAT data length, a reserved bit, and a type;
  • FCS frame check sequence
  • the EtherCAT data includes multiple sub-messages, each sub-message includes a sub-message header, a target EtherCAT protocol data, a work counter (English: work counter, abbreviation: WKC), and each sub-message header includes a command, an index, an address area, and a length. , R bit, M bit and status bit.
  • the meaning of some components of the frame structure is as follows:
  • the EtherCAT master station When the EtherCAT master station sends the EtherCAT protocol data frame, it determines the Ethernet network segment to be addressed through the destination address of the EtherCAT protocol data frame, and then according to the EtherCAT protocol data frame.
  • the sub-message header is addressed to the controlled device under the Ethernet network segment.
  • the conversion devices under the EtherCAT control system shown in FIG. 1 are in the same Ethernet network segment.
  • the EtherCAT protocol data frame is sent to the Ethernet network segment where the controlled device is located through the bus, and the EtherCAT protocol data frame transmitted by the EtherCAT primary station is used.
  • the EtherCAT module 201 can receive the EtherCAT protocol data frame transmitted by the EtherCAT primary station and parse the EtherCAT protocol data frame to identify the target EtherCAT protocol data to be acquired.
  • the EtherCAT module 201 includes an EtherCAT slave protocol chip 2011, and the EtherCAT module 201 receives the EtherCAT protocol data frame transmitted by the EtherCAT master station through the EtherCAT slave protocol chip 2011, and passes The EtherCAT slave protocol chip 2011 identifies the packet to be acquired, and the EtherCAT slave protocol chip 2011 identifies the sub-message to be acquired through the address area in the sub-message header, and extracts the target EtherCAT protocol data from the sub-message. .
  • the processing module 202 is configured to acquire target EtherCAT protocol data acquired by the EtherCAT module 201 from the EtherCAT module 201, and convert the target EtherCAT protocol data into analog data.
  • the processing module 202 is configured to convert the target EtherCAT protocol data into analog data, which is to convert the target EtherCAT protocol data that needs to be controlled by the controlled device into a corresponding analog quantity for controlling the controlled device.
  • the processing module 202 converts the target EtherCAT protocol data into analog data according to configuration parameters of the controlled device.
  • the controlled device is a servo driver having an analog interface.
  • the servo driver also known as the servo controller, is a controller for controlling the servo motor.
  • the servo driver controls the servo motor by three ways: position, speed and torque.
  • the target EtherCAT protocol data sent by the EtherCAT master station may be EtherCAT protocol data such as location data, speed data, torque data, etc., at this time, through the processing module 202, according to the configuration parameters of the servo driver (for example, how large The rated current can reach the speed and other parameters), the EtherCAT protocol data such as position data can be converted into corresponding analog data, so that the servo driver with the analog interface performs the corresponding action according to the corresponding analog data.
  • a servo motor speed of 500 rpm requires a current of 10 mA. If the speed data extracted by the processing module 202 from the EtherCAT module 201 is 500 rpm (revolutions per minute), the processing module can convert 500 rpm into a corresponding current. The analog quantity is 10 mA.
  • the analog interface module 203 is configured to send the analog data obtained after being converted by the processing module 202 to the controlled device connected to the analog interface module 203.
  • the above 10 mA can be transmitted to the servo driver through the analog interface 203, so that the servo driver controls the servo motor connected to the servo driver according to 10 mA.
  • the conversion device of the present invention can convert the EtherCAT protocol data into analog data required by the controlled device having the analog interface.
  • the main controller of the industrial control system is upgraded to the EtherCAT master station, it is not necessary to have only the analog interface.
  • the control device is replaced with a controlled device with a bus interface to reduce the upgrade cost of upgrading the entire industrial system.
  • the EtherCAT module 201 is further configured to:
  • the processing module 202 Sending a first interrupt signal to the processing module 202 when the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip; the first interrupt signal is used to indicate the EtherCAT module 201 extracting the target EtherCAT protocol data;
  • the processing module 202 is configured to obtain the target EtherCAT protocol data from the EtherCAT module, including:
  • the processing module 202 is configured to extract the target EtherCAT protocol data from the EtherCAT module 201 after receiving the first interrupt signal.
  • the target EtherCAT protocol data can be effectively processed in time.
  • the EtherCAT module 201 is further configured to:
  • a second interrupt signal is sent to the processing module 202 by the EtherCAT slave protocol chip to cause the processing
  • the module 202 maintains synchronization with the clocks of the respective controlled devices of the EtherCAT control system.
  • the conversion device 1 starts transmitting the number of EtherCAT protocols at the EtherCAT primary station.
  • the EtherCAT protocol data frame is received 2 ms after the frame time, and the conversion device 2 receives the EtherCAT protocol data frame transmitted by the EtherCAT master station after 3 ms.
  • the EtherCAT slave protocol chip After the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip, if it is necessary to keep the synchronized operation of each controlled device, that is, keep the clock synchronization of the controlled device, The EtherCAT slave protocol chip sends a second interrupt signal to the processing module 202 to cause the processing module to maintain transmission time synchronization when transmitting analog data to the controlled device connected to the analog interface module.
  • the analog interface module 203 is further configured to:
  • the analog interface module 203 can receive the feedback information sent by the controlled device to the EtherCAT primary station. For example, after the controlled device performs corresponding actions according to the received analog data, the device can be sent to the EtherCAT primary station.
  • the information related to the feedback such as the information on whether the controlled device is successfully executed, or the information such as the running status of the controlled device, is not described here, nor is it limited.
  • the conversion device further includes a power module 204;
  • the power module 204 is configured to provide power to the conversion device.
  • the processing module 202 includes an FPGA device
  • the power module 204 is specifically configured to provide a core voltage and a peripheral IO voltage to the FPGA device.
  • the processing module 202 may also be a central processing unit (English: central processing unit, abbreviated as CPU), a network processor (English: network processor, abbreviated as NP), or a combination of a CPU and an NP.
  • the processor may further include a hardware chip, which may be an application-specific integrated circuit (ASIC), a programmable logic device (abbreviated as PLD), or a combination thereof.
  • the PLD may be a complex programmable logic device (abbreviation: CPLD), an FPGA device, a general array logic (GAL), or any combination thereof, and is not used in the present invention. Any restrictions.
  • the entire power module 204 needs to supply power to the FPGA device and its peripheral circuits through the connector to adjust the core voltage and peripheral IO voltage required by the FPGA device to supply power to the FPGA device.
  • the power module is used to implement the power module, which is not limited herein.
  • a power chip can be selected.
  • the power chip can use the TPS54325 chip as the power module 204, as long as the processing module 202 is enabled. Provide the required working voltage.
  • processing module 202 is implemented by using an FPGA device.
  • the conversion device further includes a reset module 205;
  • the reset module 205 is configured to monitor a peripheral IO voltage of the FPGA device.
  • the reset module 205 is further configured to:
  • the power module 204 When the power module 204 supplies power to the FPGA device, the power module 204 is controlled to power on the core voltage, and then the peripheral IO voltage is powered on within a preset time period.
  • the preset duration can be configured according to the actual situation, which is not limited here.
  • the conversion device also includes a debug interface 206.
  • the debug interface 206 is an asynchronous transfer standard debug interface (RS232). In a possible implementation, the debug interface 206 is used to output debug information of the conversion device and to debug the conversion device via the debug interface.
  • RS232 asynchronous transfer standard debug interface
  • the conversion device further includes a storage module 207;
  • the processing module 202 is further configured to load a configuration file of the FPGA device when the FPGA device is started, and store the configuration file in the storage module, and use a configuration file stored in the storage module The related configuration of the FPGA device is performed.
  • the storage module includes a flash chip
  • the processing module 202 is configured to load a configuration file of the FPGA device when the FPGA device is booted, and configure the configuration file.
  • the file is stored in the flash chip, and the FPGA device can be configured to be in a flash boot mode by using the configuration file.
  • the storage module is further configured to configure the FPGA device into a flash boot mode by using the flash chip.
  • FIG. 4 is a schematic structural diagram of an embodiment of an EtherCAT control system 400 according to an embodiment of the present invention, including: an EtherCAT primary station 401, a conversion device 402 described above, and A controlled device 403 having an analog interface, the conversion device 402 is respectively connected to the EtherCAT primary station 401 and the controlled device 403, and the conversion device 402 is used to implement the functions of the conversion device described in the above embodiments.
  • an EtherCAT primary station 401 a conversion device 402 described above
  • a controlled device 403 having an analog interface
  • the conversion device 402 is respectively connected to the EtherCAT primary station 401 and the controlled device 403, and the conversion device 402 is used to implement the functions of the conversion device described in the above embodiments.
  • the disclosed systems, modules, and methods may be implemented in other manners.
  • the embodiments described above are merely illustrative.
  • the division of the modules is only a logical function division.
  • there may be another division manner for example, multiple units or components may be combined or may be Integrate into another system, or some features can be ignored or not executed.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, device or unit, and may be in an electrical, mechanical or other form.
  • the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
  • each functional module in the embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
  • the above-mentioned integrated unit can be implemented in the form of hardware or in the form of a software functional unit, which is not limited herein.
  • the integrated modules when implemented in the form of software functional units and sold or used as separate products, may be stored in a computer readable storage medium.
  • the technical solution of the present invention which is essential or contributes to the prior art, or all or part of the technical solution, may be embodied in the form of a software product stored in a storage medium.
  • a number of instructions are included to cause a computer device (which may be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention.
  • the foregoing storage medium includes: a U disk, a mobile hard disk, a read only memory (English: read-only memory, abbreviation: ROM), a random access memory (English; random access memory, abbreviation: RAM), a magnetic disk or an optical disk, and the like.
  • a U disk a mobile hard disk
  • a read only memory English: read-only memory, abbreviation: ROM
  • a random access memory English; random access memory, abbreviation: RAM
  • magnetic disk or an optical disk and the like.

Abstract

A conversion apparatus (402) for reducing the upgrade cost brought about by the upgrade of the entire industrial system. The conversion apparatus (402) comprises: a processing module (202), and an EtherCAT module (201) and an analogue interface module (203) connected to the processing module (202), wherein the conversion apparatus (402) is connected to an EtherCAT main station (401) by means of the EtherCAT module (201), and is connected to a controlled device (403) by means of the analogue interface module (203); the EtherCAT module (201) is used for receiving an EtherCAT protocol data frame transmitted by the EtherCAT main station (401), and extracting target EtherCAT protocol data from the EtherCAT protocol data frame; the processing module (202) is used for acquiring the target EtherCAT protocol data from the EtherCAT module (201), and converting, according to a configuration parameter of the controlled device (403), the target EtherCAT protocol data into analogue data; and the analogue interface module (203) is used for sending the analogue data obtained after the conversion by the processing module (202) to the controlled device (403), which is connected to the analogue interface module (203).

Description

一种转换装置以及控制系统Conversion device and control system 技术领域Technical field
本发明涉及通信技术领域,尤其涉及到一种转换装置以及控制系统。The present invention relates to the field of communications technologies, and in particular, to a conversion device and a control system.
背景技术Background technique
随着计算机技术、通信技术和控制技术的发展,传统的工业控制领域开始向网络化方向发展。工业控制系统的结构从最初的计算机集中控制系统,到分散控制系统,再发展到现在流行的现场总线(fieldbus)控制系统。现场总线是近年来迅速发展起来的一种工业数据总线,它主要解决工业现场的智能化仪器仪表、控制器、执行机构等现场设备间的数字通信以及这些现场控制设备和高级控制系统之间的信息传递问题。With the development of computer technology, communication technology and control technology, the traditional industrial control field has begun to develop in the direction of networking. The structure of the industrial control system evolved from the initial centralized computer control system to the decentralized control system to the now popular fieldbus control system. Fieldbus is an industrial data bus that has been rapidly developed in recent years. It mainly solves the digital communication between field devices such as intelligent instrumentation, controllers and actuators in industrial fields and between these field control devices and advanced control systems. Information transfer problem.
就目前的工业控制系统而言,整个工业控制系统的控制现场在向工业以太网和工业4.0的方向发展,越来越多的产线开始使用工业以太网。其中,以太网控制自动化技术(英文:ethernet control automation technology,缩写:EtheCAT)控制系统是目前使用非常广泛的一种以工业以太网为基础的现场总线控制系统。In the current industrial control system, the control field of the entire industrial control system is developing in the direction of Industrial Ethernet and Industry 4.0, and more and more production lines are beginning to use Industrial Ethernet. Among them, Ethernet control automation technology (English: ethernet control automation technology, abbreviation: EtheCAT) control system is a widely used fieldbus control system based on industrial Ethernet.
目前许多被控设备,比如伺服驱动器和变频器,所采用的被控设备绝大多数为提供模拟接口的被控设备。在现有技术中,当将不支持EtherCAT的工业控制系统升级到支持EtherCAT的EtherCAT控制系统时,需将该工业控制系统的主控制器升级为EtherCAT主站,当将主控制器升级为EtherCAT主站后,该工业控制系统中具有模拟接口的被控设备与EtherCAT网络不兼容,需要将具有模拟接口的被控设备更换为具有总线接口的被控设备。例如需要将具有模拟接口的伺服驱动器更换为具有总线接口的伺服驱动器,这样将给整个工业控制系统的升级带来较高的升级成本。At present, many controlled devices, such as servo drives and inverters, are mostly controlled devices that provide analog interfaces. In the prior art, when upgrading an industrial control system that does not support EtherCAT to an EtherCAT control system that supports EtherCAT, the main controller of the industrial control system needs to be upgraded to an EtherCAT primary station, and when the main controller is upgraded to an EtherCAT main After the station, the controlled device with the analog interface in the industrial control system is not compatible with the EtherCAT network, and the controlled device with the analog interface needs to be replaced with the controlled device with the bus interface. For example, it is necessary to replace a servo drive with an analog interface with a servo drive with a bus interface, which will bring a high upgrade cost to the upgrade of the entire industrial control system.
发明内容Summary of the invention
本发明提供了一种转换装置及控制系统,用于降低工业控制系统的升级成本。 The invention provides a conversion device and a control system for reducing the upgrade cost of an industrial control system.
有鉴于此,本发明实施例提供了一种转换装置,所述转换装置应用于EtherCAT控制系统中,所述EtherCAT控制系统包括EtherCAT主站、具有模拟接口的被控设备和转换装置,所述转换装置包括:处理模块以及与所述处理模块连接的EtherCAT模块、模拟接口模块,所述转换装置利用所述EtherCAT模块与所述EtherCAT主站连接,并利用所述模拟接口模块与所述被控设备连接;In view of this, embodiments of the present invention provide a conversion apparatus that is applied to an EtherCAT control system including an EtherCAT primary station, a controlled device having an analog interface, and a conversion device, the conversion The device includes: a processing module and an EtherCAT module and an analog interface module connected to the processing module, wherein the converting device is connected to the EtherCAT main station by using the EtherCAT module, and using the analog interface module and the controlled device connection;
所述EtherCAT模块,用于接收所述EtherCAT主站传输的EtherCAT协议数据帧;从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据;The EtherCAT module is configured to receive an EtherCAT protocol data frame transmitted by the EtherCAT primary station; and extract target EtherCAT protocol data from the EtherCAT protocol data frame;
所述处理模块,用于从所述EtherCAT模块获取所述目标EtherCAT协议数据,并将所述目标EtherCAT协议数据转换成模拟数据;The processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module, and convert the target EtherCAT protocol data into analog data;
所述模拟接口模块,用于将经过所述处理模块转换后得到的模拟数据发送至与所述模拟接口模块连接的被控设备。The analog interface module is configured to send analog data obtained after being converted by the processing module to a controlled device connected to the analog interface module.
在一种可能的实现中,所述EtherCAT模块包括EtherCAT从站协议芯片,所述EtherCAT模块具体用于:In a possible implementation, the EtherCAT module includes an EtherCAT slave protocol chip, and the EtherCAT module is specifically configured to:
通过所述EtherCAT从站协议芯片接收所述EtherCAT主站传输的EtherCAT协议数据帧;Receiving, by the EtherCAT slave protocol chip, an EtherCAT protocol data frame transmitted by the EtherCAT primary station;
通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据。The target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip.
在一种可能的实现中,所述EtherCAT模块还用于:In a possible implementation, the EtherCAT module is also used to:
当通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据时,向所述处理模块发送第一中断信号;所述第一中断信号用于指示所述EtherCAT模块提取到所述目标EtherCAT协议数据;Sending a first interrupt signal to the processing module when the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip; the first interrupt signal is used to indicate the EtherCAT module extraction Go to the target EtherCAT protocol data;
所述处理模块用于从所述EtherCAT模块获取所述目标EtherCAT协议数据,包括:The processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module, including:
所述处理模块,用于在接收到所述第一中断信号后,从所述EtherCAT模块获取所述目标EtherCAT协议数据。The processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module after receiving the first interrupt signal.
在一种可能的实现中,所述EtherCAT模块还用于:In a possible implementation, the EtherCAT module is also used to:
当所述模拟接口模块将经过所述处理模块转换后得到的模拟数据发送至与所述模拟接口模块连接的被控设备后,通过所述EtherCAT从站协议芯片向 所述处理模块发送第二中断信号,以使所述处理模块接收到所述第二中断信号后,保持与所述EtherCAT控制系统的时钟同步。After the analog interface module sends the analog data obtained after the conversion by the processing module to the controlled device connected to the analog interface module, through the EtherCAT slave protocol chip The processing module sends a second interrupt signal to cause the processing module to maintain synchronization with the clock of the EtherCAT control system after receiving the second interrupt signal.
在一种可能的实现中,所述模拟接口模块还用于:In a possible implementation, the analog interface module is further configured to:
接收所述被控设备向所述EtherCAT主站发送的反馈信息。Receiving feedback information sent by the controlled device to the EtherCAT primary station.
在一种可能的实现中,所述转换装置还包括电源模块;In a possible implementation, the conversion device further includes a power module;
所述电源模块,用于为所述转换装置提供电源。The power module is configured to provide power to the conversion device.
在一种可能的实现中,所述处理模块包括现场可编程门阵列(英文:field programmable gate array,缩写:)FPGA器件;In a possible implementation, the processing module includes a field programmable gate array (English: field programmable gate array, abbreviated:) FPGA device;
所述电源模块,具体用于向所述FPGA器件提供核心电压以及外围输入输出(英文:input/output,缩写:IO)电压。The power module is specifically configured to provide a core voltage and a peripheral input/output (English: input/output, abbreviation: IO) voltage to the FPGA device.
在一种可能的实现中,所述转换装置还包括复位模块;In a possible implementation, the conversion device further includes a reset module;
所述复位模块,用于监控所述外围IO电压;The reset module is configured to monitor the peripheral IO voltage;
当所述外围IO电压低于预置数值时,对所述FPGA器件的核心电压以及外围IO电压进行复位操作;Resetting the core voltage of the FPGA device and the peripheral IO voltage when the peripheral IO voltage is lower than a preset value;
在一种可能的实现中,所述复位模块还用于:In a possible implementation, the reset module is further configured to:
在所述电源模块对所述FPGA器件进行供电时,控制所述电源模块先对所述核心电压进行上电,再在预置时长内对所述外围IO电压进行上电。When the power module supplies power to the FPGA device, the power module is controlled to power on the core voltage, and then the peripheral IO voltage is powered on within a preset time period.
在一种可能的实现中,其特征在于,所述转换装置还包括调试接口。In a possible implementation, the conversion device further comprises a debug interface.
在一种可能的实现中,其特征在于,所述调试接口为异步传输标准调试接口(RS232接口)。In a possible implementation, the debug interface is an asynchronous transfer standard debug interface (RS232 interface).
在一种可能的实现中,所述转换装置还包括存储模块;In a possible implementation, the conversion device further includes a storage module;
所述处理模块,还用于在所述FPGA器件启动时加载所述FPGA器件的配置文件,并将所述配置文件存储在所述存储模块中。The processing module is further configured to load a configuration file of the FPGA device when the FPGA device is started, and store the configuration file in the storage module.
第二方方面,本发明实施例还提供了一种EtherCAT控制系统,该EtherCAT控制系统包括EtherCAT主站、具有模拟接口的被控设备和前述描述的转换装置,所述转换装置分别与所述EtherCAT主站和被控设备连接。In a second aspect, an embodiment of the present invention further provides an EtherCAT control system including an EtherCAT master station, a controlled device having an analog interface, and the conversion device described above, the conversion device respectively associated with the EtherCAT The master station is connected to the controlled device.
由以上技术方案可以看出,本发明实施例提供了一种转换装置,转换装置应用于EtherCAT控制系统中,EtherCAT控制系统包括EtherCAT主站、具有模拟接口的被控设备和上述转换装置,所述转换装置包括:处理模块以及与所 述处理模块连接的EtherCAT模块、模拟接口模块,所述转换装置利用所述EtherCAT模块与所述EtherCAT主站连接,并利用所述模拟接口模块与所述被控设备连接;EtherCAT模块,用于接收EtherCAT主站传输的EtherCAT协议数据帧;从EtherCAT协议数据帧中提取出目标EtherCAT协议数据;处理模块,用于从EtherCAT模块获取目标EtherCAT协议数据,并将目标EtherCAT协议数据转换成模拟数据;模拟接口模块,用于将经过处理模块转换后得到的模拟数据发送至与模拟接口模块连接的被控设备。可见,本发明的转换装置可以将EtherCAT协议数据转换成具有模拟接口的被控设备所需的模拟数据,当工业控制系统的主控制器升级为EtherCAT主站后,不需要将只有模拟接口的被控设备更换为具有总线接口的被控设备,降低对整个工业系统的升级所带来的升级成本。It can be seen from the above technical solution that the embodiment of the present invention provides a conversion device, which is applied to an EtherCAT control system, where the EtherCAT control system includes an EtherCAT main station, a controlled device having an analog interface, and the above-mentioned conversion device. The conversion device includes: a processing module and a device The EtherCAT module and the analog interface module connected to the processing module, the conversion device is connected to the EtherCAT main station by using the EtherCAT module, and is connected to the controlled device by using the analog interface module; and the EtherCAT module is configured to receive EtherCAT protocol data frame transmitted by EtherCAT master station; target EtherCAT protocol data is extracted from EtherCAT protocol data frame; processing module is used to obtain target EtherCAT protocol data from EtherCAT module, and convert target EtherCAT protocol data into analog data; analog interface The module is configured to send the analog data obtained by the conversion of the processing module to the controlled device connected to the analog interface module. It can be seen that the conversion device of the present invention can convert the EtherCAT protocol data into analog data required by the controlled device having the analog interface. When the main controller of the industrial control system is upgraded to the EtherCAT master station, it is not necessary to have only the analog interface. The control device is replaced with a controlled device with a bus interface to reduce the upgrade cost of upgrading the entire industrial system.
附图说明DRAWINGS
为了更清楚地说明本发明实施例技术方案,下面将对实施例所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings to be used in the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention, which are common in the art. Other figures can also be obtained from the skilled person in view of these figures.
图1为本发明实施例一种EtherCAT控制系统一个系统框架示意图;1 is a schematic diagram of a system framework of an EtherCAT control system according to an embodiment of the present invention;
图2为本发明实施例一种EtherCAT协议数据帧一个结构示意图;2 is a schematic structural diagram of a data frame of an EtherCAT protocol according to an embodiment of the present invention;
图3为本发明实施例一种转换装置一个实施例结构示意图;3 is a schematic structural diagram of an embodiment of a conversion device according to an embodiment of the present invention;
图4为本发明实施例一种EtherCAT控制系统一个实施例结构示意图。FIG. 4 is a schematic structural diagram of an embodiment of an EtherCAT control system according to an embodiment of the present invention.
具体实施方式detailed description
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。本领域普通技术人员在基于本发明中的实施例的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is an embodiment of the invention, but not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention should fall within the scope of the present invention.
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的 顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的实施例能够以除了在这里图示或描述的内容以外的顺序实施。此外,术语“包括”和以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third", "fourth", etc. (if present) in the specification and claims of the present invention and the above figures are used to distinguish similar objects without having to use Describe the specific Order or order. It is to be understood that the data so used may be interchanged where appropriate so that the embodiments described herein can be implemented in a sequence other than what is illustrated or described herein. In addition, the terms "comprises" and "comprises" or "the" or "the" or "the" Units, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.
首先,为了便于理解,对本发明实施例的转换装置所应用的EtherCAT控制系统进行介绍,如图1所示,图1为本发明实施例的EtherCAT控制系统一个框架示意图,该EtherCAT控制系统包括EtherCAT主站、N个具有模拟接口的被控设备和N个本发明实施例提供的转换装置,N为正整数,转换装置与EtherCAT主站连接,每个转换装置下连接有被控设备。需要说明的是,本发明实施例中,也可以由一个转换装置与N个具有模拟接口的被控设备连接,具体此处不做限定。下面将以图1所示的系统框架图对本发明实施例中的转换装置进行描述。First, for ease of understanding, an EtherCAT control system to which the conversion apparatus of the embodiment of the present invention is applied is introduced. As shown in FIG. 1, FIG. 1 is a schematic diagram of a framework of an EtherCAT control system including an EtherCAT main control according to an embodiment of the present invention. The station, the N controlled devices having the analog interface, and the N conversion devices provided by the embodiments of the present invention, N is a positive integer, the conversion device is connected to the EtherCAT primary station, and each controlled device is connected to the controlled device. It should be noted that, in the embodiment of the present invention, a switching device may be connected to the N controlled devices having the analog interface, which is not limited herein. The conversion device in the embodiment of the present invention will be described below with reference to the system frame diagram shown in FIG.
EtherCAT主站发送的EtherCAT协议数据帧经过EtherCAT控制系统中的转换装置,在经过转换装置时,转换装置判断该EtherCAT主站发送的EtherCAT协议数据帧包含有控制被控设备相关的EtherCAT协议数据,则可以从该EtherCAT主站发送的EtherCAT协议数据帧读取出控制被控设备有关的EtherCAT协议数据,从而将该EtherCAT协议数据转换为模拟数据,并将转换后的模拟数据发送给该被控设备,完成对被控设备的相关操作。示例性的,假设EtherCAT主站发送的EtherCAT协议数据帧经过转换装置1时,转换装置1判断该EtherCAT主站发送的EtherCAT协议数据帧包含有控制被控设备1相关的EtherCAT协议数据,则可以从该EtherCAT主站发送的EtherCAT协议数据帧读取出控制被控设备1有关的EtherCAT协议数据,从而将该EtherCAT协议数据转换为模拟数据,并将转换后的模拟数据发送给该被控设备1,完成对被控设备1的相关操作。The EtherCAT protocol data frame sent by the EtherCAT master station passes through the conversion device in the EtherCAT control system. When the conversion device passes the conversion device, the conversion device determines that the EtherCAT protocol data frame sent by the EtherCAT master station contains the EtherCAT protocol data related to the controlled device. The EtherCAT protocol data related to the controlled device can be read from the EtherCAT protocol data frame sent by the EtherCAT master station, thereby converting the EtherCAT protocol data into analog data, and transmitting the converted analog data to the controlled device. Complete the relevant operations on the controlled device. Exemplarily, if the EtherCAT protocol data frame sent by the EtherCAT primary station passes through the conversion device 1, the conversion device 1 determines that the EtherCAT protocol data frame sent by the EtherCAT primary station contains the EtherCAT protocol data related to the controlled device 1, and may The EtherCAT protocol data frame sent by the EtherCAT master station reads out the EtherCAT protocol data related to the controlled device 1, thereby converting the EtherCAT protocol data into analog data, and transmitting the converted analog data to the controlled device 1, The related operations on the controlled device 1 are completed.
下面通过具体的实施例对本发明所提供的转换装置进行介绍。The conversion device provided by the present invention will be described below by way of specific embodiments.
请参阅图2,图2为本发明一种转换装置一个实施例结构示意图,所述转换装置应用于图1所示的EtherCAT控制系统中,所述转换装置包括:EtherCAT 模块201、处理模块202以及模拟接口模块203,所述转换装置利用所述EtherCAT模块201与所述EtherCAT主站连接,并利用所述模拟接口模块203与所述被控设备连接;Referring to FIG. 2, FIG. 2 is a schematic structural view of an embodiment of a conversion device according to the present invention. The conversion device is applied to the EtherCAT control system shown in FIG. 1, and the conversion device includes: EtherCAT The module 201, the processing module 202, and the analog interface module 203, the conversion device is connected to the EtherCAT main station by using the EtherCAT module 201, and is connected to the controlled device by using the analog interface module 203;
下面对各个模块之间的功能/交互进行介绍。The functions/interactions between the various modules are described below.
其中,所述EtherCAT模块201,用于接收所述EtherCAT主站传输的EtherCAT协议数据帧;The EtherCAT module 201 is configured to receive an EtherCAT protocol data frame transmitted by the EtherCAT primary station;
如图3所示,为从EtherCAT主站通过总线向外发送到的EtherCAT协议数据帧的结构示意图。该EtherCAT协议数据帧包括目的地址、源地址、帧类型、EtherCAT头、EtherCAT数据和帧检验序列(英文:frame check sequence,缩写:FCS),其中,EtherCAT头包含EtherCAT数据长度、保留位、类型;EtherCAT数据包含多个子报文,每个子报文包含子报文头、目标EtherCAT协议数据、工作计数器(英文:work counter,缩写:WKC),每个子报文头包含命令、索引、地址区、长度、R位、M位和状态位。其中,在该EtherCAT协议数据帧中,帧结构的某些组成部分的含义如下表1所示:As shown in FIG. 3, it is a schematic structural diagram of an EtherCAT protocol data frame sent from the EtherCAT primary station to the outside through the bus. The EtherCAT protocol data frame includes a destination address, a source address, a frame type, an EtherCAT header, an EtherCAT data, and a frame check sequence (abbreviation: FCS), wherein the EtherCAT header includes an EtherCAT data length, a reserved bit, and a type; The EtherCAT data includes multiple sub-messages, each sub-message includes a sub-message header, a target EtherCAT protocol data, a work counter (English: work counter, abbreviation: WKC), and each sub-message header includes a command, an index, an address area, and a length. , R bit, M bit and status bit. Among them, in the EtherCAT protocol data frame, the meaning of some components of the frame structure is as follows:
表1Table 1
名称name 含义meaning
目的地址/源地址Destination address/source address 接收方的物理地址/发送方的物理地址Receiver's physical address / sender's physical address
帧类型Frame type 表示EtherCAT协议数据帧的帧类型Indicates the frame type of the EtherCAT protocol data frame
EtherCAT数据长度EtherCAT data length 各子报文的总长度Total length of each sub-message
目标EtherCAT协议数据Target EtherCAT protocol data 子报文携带的数据Subcarrier data
长度length 目标EtherCAT协议数据的长度Length of target EtherCAT protocol data
命令command 寻址方式Addressing mode
索引index 帧编码Frame coding
需要说明的是,关于表1所示的各个组成部分的更多细节,这里不再进行赘述,关于EtherCAT主站发送的EtherCAT协议数据帧的其他组成部分、例如FCS/WKC等组成部分,这里也不再一一赘述。It should be noted that more details about the various components shown in Table 1 will not be repeated here. For other components of the EtherCAT protocol data frame sent by the EtherCAT master station, such as FCS/WKC, etc., I will not repeat them one by one.
EtherCAT主站在发送EtherCAT协议数据帧时,通过EtherCAT协议数据帧的目的地址,确定需要寻址的以太网网段,然后根据EtherCAT协议数据帧 的子报文头寻址到该以太网网段下的被控设备,为了便于理解,这里假设图1所示的EtherCAT控制系统下的转换装置处于同一个以太网网段。When the EtherCAT master station sends the EtherCAT protocol data frame, it determines the Ethernet network segment to be addressed through the destination address of the EtherCAT protocol data frame, and then according to the EtherCAT protocol data frame. The sub-message header is addressed to the controlled device under the Ethernet network segment. For ease of understanding, it is assumed here that the conversion devices under the EtherCAT control system shown in FIG. 1 are in the same Ethernet network segment.
在本发明实施例中,当EtherCAT主站需要对被控设备进行控制时,是通过总线向被控设备所处的以太网网段发送EtherCAT协议数据帧,当EtherCAT主站传输的EtherCAT协议数据帧经过本发明的转换装置时,EtherCAT模块201可以接收所述EtherCAT主站传输的EtherCAT协议数据帧,并解析该EtherCAT协议数据帧,从而识别出需要获取的目标EtherCAT协议数据。In the embodiment of the present invention, when the EtherCAT primary station needs to control the controlled device, the EtherCAT protocol data frame is sent to the Ethernet network segment where the controlled device is located through the bus, and the EtherCAT protocol data frame transmitted by the EtherCAT primary station is used. Through the conversion device of the present invention, the EtherCAT module 201 can receive the EtherCAT protocol data frame transmitted by the EtherCAT primary station and parse the EtherCAT protocol data frame to identify the target EtherCAT protocol data to be acquired.
具体的,在本发明的一些实施例中,所述EtherCAT模块201包括EtherCAT从站协议芯片2011,EtherCAT模块201通过EtherCAT从站协议芯片2011接收所述EtherCAT主站传输的EtherCAT协议数据帧,并通过EtherCAT从站协议芯片2011识别出需要获取的报文,EtherCAT从站协议芯片2011通过子报文头中的地址区识别出需要获取的子报文,从该子报文中提取出目标EtherCAT协议数据。Specifically, in some embodiments of the present invention, the EtherCAT module 201 includes an EtherCAT slave protocol chip 2011, and the EtherCAT module 201 receives the EtherCAT protocol data frame transmitted by the EtherCAT master station through the EtherCAT slave protocol chip 2011, and passes The EtherCAT slave protocol chip 2011 identifies the packet to be acquired, and the EtherCAT slave protocol chip 2011 identifies the sub-message to be acquired through the address area in the sub-message header, and extracts the target EtherCAT protocol data from the sub-message. .
所述处理模块202,用于从所述EtherCAT模块201获取所述EtherCAT模块201获取的目标EtherCAT协议数据,并将所述目标EtherCAT协议数据转换成模拟数据。The processing module 202 is configured to acquire target EtherCAT protocol data acquired by the EtherCAT module 201 from the EtherCAT module 201, and convert the target EtherCAT protocol data into analog data.
在本发明实施例中,处理模块202用于将目标EtherCAT协议数据转换成模拟数据,是指将需要控制被控设备的目标EtherCAT协议数据转换成相应的控制被控设备的模拟量。In the embodiment of the present invention, the processing module 202 is configured to convert the target EtherCAT protocol data into analog data, which is to convert the target EtherCAT protocol data that needs to be controlled by the controlled device into a corresponding analog quantity for controlling the controlled device.
具体的,在本发明实施例中,处理模块202根据被控设备的配置参数将所述目标EtherCAT协议数据转换成模拟数据。为了便于理解,下面将以被控设备为具有模拟接口的伺服驱动器为例进行说明。Specifically, in the embodiment of the present invention, the processing module 202 converts the target EtherCAT protocol data into analog data according to configuration parameters of the controlled device. For ease of understanding, the following describes a case where the controlled device is a servo driver having an analog interface.
应理解,伺服驱动器又称为伺服控制器,是用来控制伺服电机的一种控制器,一般伺服驱动器是通过位置、速度和力矩三种方式对伺服电机进行控制。对应的,在EtherCAT控制系统中,EtherCAT主站发送的目标EtherCAT协议数据可以为位置数据、速度数据、力矩数据等EtherCAT协议数据,此时,通过处理模块202,根据伺服驱动器的配置参数(例如多大的额定电流能达到的转速等参数),可以将位置数据等EtherCAT协议数据转换成对应的模拟数据,从而具有模拟接口的伺服驱动器根据对应的模拟数据执行相应的动作。 It should be understood that the servo driver, also known as the servo controller, is a controller for controlling the servo motor. Generally, the servo driver controls the servo motor by three ways: position, speed and torque. Correspondingly, in the EtherCAT control system, the target EtherCAT protocol data sent by the EtherCAT master station may be EtherCAT protocol data such as location data, speed data, torque data, etc., at this time, through the processing module 202, according to the configuration parameters of the servo driver (for example, how large The rated current can reach the speed and other parameters), the EtherCAT protocol data such as position data can be converted into corresponding analog data, so that the servo driver with the analog interface performs the corresponding action according to the corresponding analog data.
示例性的,假设伺服电机的转速达到500rpm需要10mA的电流,若处理模块202从EtherCAT模块201提取的速度数据为500rpm(转数/分),则处理模块可以将500rpm转换为转换成对应的电流模拟量10mA。Exemplarily, it is assumed that a servo motor speed of 500 rpm requires a current of 10 mA. If the speed data extracted by the processing module 202 from the EtherCAT module 201 is 500 rpm (revolutions per minute), the processing module can convert 500 rpm into a corresponding current. The analog quantity is 10 mA.
所述模拟接口模块203,用于将经过所述处理模块202转换后得到的模拟数据发送至与所述模拟接口模块203连接的被控设备。The analog interface module 203 is configured to send the analog data obtained after being converted by the processing module 202 to the controlled device connected to the analog interface module 203.
示例性的,通过模拟接口203可以将上述10mA发送至伺服驱动器,以使伺服驱动器根据10mA控制与该伺服驱动器连接的伺服电机。Exemplarily, the above 10 mA can be transmitted to the servo driver through the analog interface 203, so that the servo driver controls the servo motor connected to the servo driver according to 10 mA.
可见,本发明的转换装置可以将EtherCAT协议数据转换成具有模拟接口的被控设备所需的模拟数据,当工业控制系统的主控制器升级为EtherCAT主站后,不需要将只有模拟接口的被控设备更换为具有总线接口的被控设备,降低对整个工业系统的升级所带来的升级成本。It can be seen that the conversion device of the present invention can convert the EtherCAT protocol data into analog data required by the controlled device having the analog interface. When the main controller of the industrial control system is upgraded to the EtherCAT master station, it is not necessary to have only the analog interface. The control device is replaced with a controlled device with a bus interface to reduce the upgrade cost of upgrading the entire industrial system.
在本发明的一些实施例中,所述EtherCAT模块201还用于:In some embodiments of the invention, the EtherCAT module 201 is further configured to:
当通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据时,向所述处理模块202发送第一中断信号;所述第一中断信号用于指示所述EtherCAT模块201提取到所述目标EtherCAT协议数据;Sending a first interrupt signal to the processing module 202 when the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip; the first interrupt signal is used to indicate the EtherCAT module 201 extracting the target EtherCAT protocol data;
所述处理模块202用于从所述EtherCAT模块获取所述目标EtherCAT协议数据,包括:The processing module 202 is configured to obtain the target EtherCAT protocol data from the EtherCAT module, including:
所述处理模块202,用于在接收到所述第一中断信号后,从所述EtherCAT模块201提取所述目标EtherCAT协议数据。The processing module 202 is configured to extract the target EtherCAT protocol data from the EtherCAT module 201 after receiving the first interrupt signal.
这样,可以有效地保证目标EtherCAT协议数据被及时的处理。In this way, the target EtherCAT protocol data can be effectively processed in time.
在本发明的一些实施例中,所述EtherCAT模块201还用于:In some embodiments of the invention, the EtherCAT module 201 is further configured to:
当通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据后,通过所述EtherCAT从站协议芯片向所述处理模块202发送第二中断信号,以使所述处理模块202接收到所述第二中断信号后,保持与所述EtherCAT控制系统的各个被控设备的时钟同步。After the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip, a second interrupt signal is sent to the processing module 202 by the EtherCAT slave protocol chip to cause the processing After receiving the second interrupt signal, the module 202 maintains synchronization with the clocks of the respective controlled devices of the EtherCAT control system.
应理解,从EtherCAT主站发出的EtherCAT协议数据帧由总线经过各个转换装置时,对于每个转换装置而言,接收到EtherCAT协议数据帧的时间存在不同的时间延迟。例如转换装置1在EtherCAT主站开始发送EtherCAT协议数 据帧时的2ms后接收到EtherCAT协议数据帧,而转换装置2在3ms后接收到EtherCAT主站发送的EtherCAT协议数据帧。当通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据后,若需要保持每个被控设备同步操作时,即保持被控设备的时钟同步,可以通过所述EtherCAT从站协议芯片向所述处理模块202发送第二中断信号,以使处理模块在将模拟数据发送至与所述模拟接口模块连接的被控设备时,保持发送时间同步。It should be understood that when the EtherCAT protocol data frames sent from the EtherCAT master are routed by the bus through the various switching devices, there is a different time delay for each of the switching devices to receive the EtherCAT protocol data frames. For example, the conversion device 1 starts transmitting the number of EtherCAT protocols at the EtherCAT primary station. The EtherCAT protocol data frame is received 2 ms after the frame time, and the conversion device 2 receives the EtherCAT protocol data frame transmitted by the EtherCAT master station after 3 ms. After the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip, if it is necessary to keep the synchronized operation of each controlled device, that is, keep the clock synchronization of the controlled device, The EtherCAT slave protocol chip sends a second interrupt signal to the processing module 202 to cause the processing module to maintain transmission time synchronization when transmitting analog data to the controlled device connected to the analog interface module.
在本发明的一些实施例中,所述模拟接口模块203还用于:In some embodiments of the present invention, the analog interface module 203 is further configured to:
接收所述被控设备向所述EtherCAT主站发送的反馈信息。Receiving feedback information sent by the controlled device to the EtherCAT primary station.
在本发明实施例中,模拟接口模块203可以接收被控设备向EtherCAT主站发送的反馈信息,示例性的,被控设备根据接收到的模拟数据做出相应的动作后,可以向EtherCAT主站反馈相关的信息,例如该被控设备执行是否成功等信息,或者是被控设备的运行状态等信息,具体此处不一一赘述,也不做限定。In the embodiment of the present invention, the analog interface module 203 can receive the feedback information sent by the controlled device to the EtherCAT primary station. For example, after the controlled device performs corresponding actions according to the received analog data, the device can be sent to the EtherCAT primary station. The information related to the feedback, such as the information on whether the controlled device is successfully executed, or the information such as the running status of the controlled device, is not described here, nor is it limited.
在本发明的一些实施例中,所述转换装置还包括电源模块204;In some embodiments of the present invention, the conversion device further includes a power module 204;
所述电源模块204,用于为所述转换装置提供电源。The power module 204 is configured to provide power to the conversion device.
在本发明的一些实施例中,所述处理模块202包括FPGA器件;In some embodiments of the invention, the processing module 202 includes an FPGA device;
所述电源模块204,具体用于向所述FPGA器件提供核心电压以及外围IO电压。The power module 204 is specifically configured to provide a core voltage and a peripheral IO voltage to the FPGA device.
需要说明的是,上述处理模块202还可以是中央处理器(英文:central processing unit,缩写:CPU),网络处理器(英文:network processor,缩写NP)或者CPU和NP的组合。处理器还可以进一步包括硬件芯片,具体可以是专用集成电路(英文:application-specific integrated circuit,缩写:ASIC),可编程逻辑器(英文:programmable logic device,缩写:PLD)或其组合。另外PLD可以是复杂可程逻辑器件(英文:complex programmable logic device,缩写:CPLD),FPGA器件,通用阵列逻辑(英文:generic array logic,缩写:GAL)或其任意组合,在本发明中不做任何限定。It should be noted that the processing module 202 may also be a central processing unit (English: central processing unit, abbreviated as CPU), a network processor (English: network processor, abbreviated as NP), or a combination of a CPU and an NP. The processor may further include a hardware chip, which may be an application-specific integrated circuit (ASIC), a programmable logic device (abbreviated as PLD), or a combination thereof. In addition, the PLD may be a complex programmable logic device (abbreviation: CPLD), an FPGA device, a general array logic (GAL), or any combination thereof, and is not used in the present invention. Any restrictions.
整个电源模块204需要通过连接器供给FPGA器件以及其外围电路供电,以调节出FPGA器件所需要的核心电压和外围IO电压,以给FPGA器件供电, 需要说明的是,采取何种电源方案实现电源模块,具体此处不做限定,例如,可以选择一款电源芯片,比如:电源芯片可以选用TPS54325芯片作为电源模块204,只要使得能够为处理模块202提供所需要的工作电压即可。The entire power module 204 needs to supply power to the FPGA device and its peripheral circuits through the connector to adjust the core voltage and peripheral IO voltage required by the FPGA device to supply power to the FPGA device. It should be noted that the power module is used to implement the power module, which is not limited herein. For example, a power chip can be selected. For example, the power chip can use the TPS54325 chip as the power module 204, as long as the processing module 202 is enabled. Provide the required working voltage.
为了便于理解与叙述,下面的描述中将以处理模块202采用FPGA器件实现为例进行说明。For ease of understanding and description, the following description will be taken as an example in which the processing module 202 is implemented by using an FPGA device.
在本发明的一些实施例中,所述转换装置还包括复位模块205;In some embodiments of the present invention, the conversion device further includes a reset module 205;
所述复位模块205,用于监控所述FPGA器件的外围IO电压;The reset module 205 is configured to monitor a peripheral IO voltage of the FPGA device.
当所述外围IO电压低于预置数值时,对所述FPGA器件的核心电压以及外围IO电压进行复位操作;Resetting the core voltage of the FPGA device and the peripheral IO voltage when the peripheral IO voltage is lower than a preset value;
在本发明的一些实施例中,所述复位模块205还用于:In some embodiments of the present invention, the reset module 205 is further configured to:
在所述电源模块204对所述FPGA器件进行供电时,控制所述电源模块204先对所述核心电压进行上电,再在预置时长内对所述外围IO电压进行上电。其中预置时长可以根据实际情况进行配置,具体此处不做限定。When the power module 204 supplies power to the FPGA device, the power module 204 is controlled to power on the core voltage, and then the peripheral IO voltage is powered on within a preset time period. The preset duration can be configured according to the actual situation, which is not limited here.
在本发明的一些实施例中,所述转换装置还包括调试接口206。In some embodiments of the invention, the conversion device also includes a debug interface 206.
在本发明的一些实施例中,所述调试接口206为异步传输标准调试接口(RS232)。在一种可能的实现中该调试接口206用于输出转换设备的调试信息和通过调试接口对转换装置进行调试。In some embodiments of the invention, the debug interface 206 is an asynchronous transfer standard debug interface (RS232). In a possible implementation, the debug interface 206 is used to output debug information of the conversion device and to debug the conversion device via the debug interface.
在本发明的一些实施例中,所述转换装置还包括存储模块207;In some embodiments of the present invention, the conversion device further includes a storage module 207;
所述处理模块202,还用于在所述FPGA器件启动时加载所述FPGA器件的配置文件,并将所述配置文件存储在所述存储模块中,利用存储在所述存储模块的配置文件可以对所述FPGA器件进行相关的配置。The processing module 202 is further configured to load a configuration file of the FPGA device when the FPGA device is started, and store the configuration file in the storage module, and use a configuration file stored in the storage module The related configuration of the FPGA device is performed.
在本发明的一些实施例中,所述存储模块包括闪存(flash)芯片,所述处理模块202,具体用于在所述FPGA器件启动时加载所述FPGA器件的配置文件,并将所述配置文件存储在所述flash芯片中,利用所述配置文件可以将FPGA器件配置为flash启动模式。In some embodiments of the present invention, the storage module includes a flash chip, and the processing module 202 is configured to load a configuration file of the FPGA device when the FPGA device is booted, and configure the configuration file. The file is stored in the flash chip, and the FPGA device can be configured to be in a flash boot mode by using the configuration file.
所述存储模块还用于,通过所述flash芯片将所述FPGA器件配置为flash启动模式。The storage module is further configured to configure the FPGA device into a flash boot mode by using the flash chip.
请参阅图4,图4为本发明实施例一种EtherCAT控制系统400一个实施例结构示意图,包括:EtherCAT主站401、前面所描述的转换装置402,和 具有模拟接口的被控设备403,所述转换装置402分别与所述EtherCAT主站401和被控设备403连接,上述转换装置402用于实现上述实施例描述的转换装置的功能。具体关于该EtherCAT控制系统的工作过程可以参阅前述描述,具体此处不再赘述。Referring to FIG. 4, FIG. 4 is a schematic structural diagram of an embodiment of an EtherCAT control system 400 according to an embodiment of the present invention, including: an EtherCAT primary station 401, a conversion device 402 described above, and A controlled device 403 having an analog interface, the conversion device 402 is respectively connected to the EtherCAT primary station 401 and the controlled device 403, and the conversion device 402 is used to implement the functions of the conversion device described in the above embodiments. For details about the working process of the EtherCAT control system, refer to the foregoing description, and details are not described herein again.
在本发明所提供的实施例中,应该理解到,所揭露的系统,模块和方法,可以通过其它的方式实现。例如,以上所描述的实施例仅仅是示意性的,例如,所述模块的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the embodiments provided by the present invention, it should be understood that the disclosed systems, modules, and methods may be implemented in other manners. For example, the embodiments described above are merely illustrative. For example, the division of the modules is only a logical function division. In actual implementation, there may be another division manner, for example, multiple units or components may be combined or may be Integrate into another system, or some features can be ignored or not executed. In addition, the mutual coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, device or unit, and may be in an electrical, mechanical or other form.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
另外,在本发明实施例中的各功能模块可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现,具体此处不做限定。In addition, each functional module in the embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of a software functional unit, which is not limited herein.
所述集成的模块果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(英文:read-only memory,缩写:ROM)、随机存取存储器(英文;random access memory,缩写:RAM)、磁碟或者光盘等各种可以存储程序代码的介质。The integrated modules, when implemented in the form of software functional units and sold or used as separate products, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention, which is essential or contributes to the prior art, or all or part of the technical solution, may be embodied in the form of a software product stored in a storage medium. A number of instructions are included to cause a computer device (which may be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention. The foregoing storage medium includes: a U disk, a mobile hard disk, a read only memory (English: read-only memory, abbreviation: ROM), a random access memory (English; random access memory, abbreviation: RAM), a magnetic disk or an optical disk, and the like. A variety of media that can store program code.
以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽 管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention, and are not limited thereto; The present invention has been described in detail with reference to the foregoing embodiments, and those skilled in the art will understand that the technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced. Modifications or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the invention.

Claims (13)

  1. 一种转换装置,所述转换装置应用于以太网控制自动化技术EtherCAT控制系统中,所述EtherCAT控制系统包括EtherCAT主站、具有模拟接口的被控设备和所述转换装置,其特征在于,所述转换装置包括:处理模块以及与所述处理模块连接的EtherCAT模块、模拟接口模块,所述转换装置利用所述EtherCAT模块与所述EtherCAT主站连接,并利用所述模拟接口模块与所述被控设备连接;A conversion device for use in an Ethernet control automation technology EtherCAT control system, the EtherCAT control system comprising an EtherCAT master station, a controlled device having an analog interface, and the conversion device, wherein The conversion device includes: a processing module and an EtherCAT module connected to the processing module, an analog interface module, wherein the conversion device is connected to the EtherCAT main station by using the EtherCAT module, and is controlled by the analog interface module Device connection
    所述EtherCAT模块,用于接收所述EtherCAT主站传输的EtherCAT协议数据帧;从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据;The EtherCAT module is configured to receive an EtherCAT protocol data frame transmitted by the EtherCAT primary station; and extract target EtherCAT protocol data from the EtherCAT protocol data frame;
    所述处理模块,用于从所述EtherCAT模块获取所述目标EtherCAT协议数据,并根据所述被控设备的配置参数将所述目标EtherCAT协议数据转换成模拟数据;The processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module, and convert the target EtherCAT protocol data into analog data according to a configuration parameter of the controlled device;
    所述模拟接口模块,用于将经过所述处理模块转换后得到的模拟数据发送至与所述模拟接口模块连接的被控设备。The analog interface module is configured to send analog data obtained after being converted by the processing module to a controlled device connected to the analog interface module.
  2. 根据权利要求1所述的转换装置,其特征在于,所述EtherCAT模块包括EtherCAT从站协议芯片,所述EtherCAT模块具体用于:The conversion device according to claim 1, wherein said EtherCAT module comprises an EtherCAT slave protocol chip, and said EtherCAT module is specifically configured to:
    通过所述EtherCAT从站协议芯片接收所述EtherCAT主站传输的EtherCAT协议数据帧;Receiving, by the EtherCAT slave protocol chip, an EtherCAT protocol data frame transmitted by the EtherCAT primary station;
    通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据。The target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip.
  3. 根据权利要求2所述的转换装置,其特征在于,所述EtherCAT模块还用于:The conversion device according to claim 2, wherein the EtherCAT module is further configured to:
    当通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出所述目标EtherCAT协议数据时,向所述处理模块发送第一中断信号;所述第一中断信号用于指示所述EtherCAT模块提取到所述目标EtherCAT协议数据;Transmitting a first interrupt signal to the processing module when the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip; the first interrupt signal is used to indicate the EtherCAT The module extracts the target EtherCAT protocol data;
    所述处理模块用于从所述EtherCAT模块获取所述目标EtherCAT协议数据,包括:The processing module is configured to acquire the target EtherCAT protocol data from the EtherCAT module, including:
    所述处理模块,用于在接收到所述第一中断信号后,从所述EtherCAT模块提取所述目标EtherCAT协议数据。 The processing module is configured to extract the target EtherCAT protocol data from the EtherCAT module after receiving the first interrupt signal.
  4. 根据权利要求2所述的转换装置,其特征在于,所述EtherCAT模块还用于:The conversion device according to claim 2, wherein the EtherCAT module is further configured to:
    当通过所述EtherCAT从站协议芯片从所述EtherCAT协议数据帧中提取出目标EtherCAT协议数据后,通过所述EtherCAT从站协议芯片向所述处理模块发送第二中断信号,以使所述处理模块接收到所述第二中断信号后,保持与所述EtherCAT控制系统的各个被控设备的时钟同步。After the target EtherCAT protocol data is extracted from the EtherCAT protocol data frame by the EtherCAT slave protocol chip, a second interrupt signal is sent to the processing module by the EtherCAT slave protocol chip, so that the processing module After receiving the second interrupt signal, the clocks of the respective controlled devices of the EtherCAT control system are kept synchronized.
  5. 根据权利要求1-4任一项所述的转换装置,其特征在于,所述模拟接口模块还用于:The conversion device according to any one of claims 1 to 4, wherein the analog interface module is further configured to:
    接收所述被控设备向所述EtherCAT主站发送的反馈信息。Receiving feedback information sent by the controlled device to the EtherCAT primary station.
  6. 根据权利要求1-4任一项所述的转换装置,其特征在于,所述转换装置还包括电源模块;The conversion device according to any one of claims 1 to 4, wherein the conversion device further comprises a power module;
    所述电源模块,用于为所述转换装置提供电源。The power module is configured to provide power to the conversion device.
  7. 根据权利要求6所述的转换装置,其特征在于,所述处理模块采用现场可编程门阵列FPGA器件;The conversion device according to claim 6, wherein the processing module employs a field programmable gate array FPGA device;
    所述电源模块,具体用于向所述FPGA器件提供核心电压以及外围输入输出IO电压。The power module is specifically configured to provide a core voltage and a peripheral input and output IO voltage to the FPGA device.
  8. 根据权利要求7所述的转换装置,其特征在于,所述转换装置还包括复位模块;The conversion device according to claim 7, wherein said conversion device further comprises a reset module;
    所述复位模块,用于监控所述外围IO电压;The reset module is configured to monitor the peripheral IO voltage;
    当所述外围IO电压低于预置数值时,对所述FPGA器件的核心电压以及外围IO电压进行复位操作。When the peripheral IO voltage is lower than a preset value, a reset operation is performed on the core voltage of the FPGA device and the peripheral IO voltage.
  9. 根据权利要求8所述的转换装置,其特征在于,所述复位模块还用于:The conversion device according to claim 8, wherein the reset module is further configured to:
    在所述电源模块对所述FPGA器件进行供电时,控制所述电源模块先对所述核心电压进行上电,再对所述外围IO电压进行上电。When the power module supplies power to the FPGA device, the power module is controlled to power on the core voltage, and then the peripheral IO voltage is powered on.
  10. 根据权利要求1-4任一项所述的转换装置,其特征在于,所述转换装置还包括调试接口。A conversion device according to any one of claims 1 to 4, wherein the conversion device further comprises a debug interface.
  11. 根据权利要求10所述的转换装置,其特征在于,所述调试接口为异步传输标准RS232调试接口。The conversion device according to claim 10, wherein the debug interface is an asynchronous transfer standard RS232 debug interface.
  12. 根据权利要求7所述的转换装置,其特征在于,所述转换装置还包括 存储模块;The conversion device according to claim 7, wherein said conversion device further comprises Storage module
    所述处理模块,还用于在所述FPGA器件启动时加载所述FPGA器件的配置文件,并将所述配置文件存储在所述存储模块中。The processing module is further configured to load a configuration file of the FPGA device when the FPGA device is started, and store the configuration file in the storage module.
  13. 一种以太网控制自动化技术EtherCAT控制系统,其特征在于,包括:EtherCAT主站、具有模拟接口的被控设备以及权利要求1-12所述的转换装置,所述转换装置分别与所述EtherCAT主站和被控设备连接。 An Ethernet control automation technology EtherCAT control system, comprising: an EtherCAT master station, a controlled device having an analog interface, and the conversion device according to claims 1-12, wherein the conversion device is respectively associated with the EtherCAT master The station is connected to the controlled device.
PCT/CN2017/080568 2017-04-14 2017-04-14 Conversion apparatus and control system WO2018188070A1 (en)

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