WO2018179831A1 - Motor - Google Patents

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Publication number
WO2018179831A1
WO2018179831A1 PCT/JP2018/003655 JP2018003655W WO2018179831A1 WO 2018179831 A1 WO2018179831 A1 WO 2018179831A1 JP 2018003655 W JP2018003655 W JP 2018003655W WO 2018179831 A1 WO2018179831 A1 WO 2018179831A1
Authority
WO
WIPO (PCT)
Prior art keywords
cover
resin casing
bearing
motor
bearing housing
Prior art date
Application number
PCT/JP2018/003655
Other languages
French (fr)
Japanese (ja)
Inventor
康伸 柚木
将之 石川
Original Assignee
日本電産テクノモータ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電産テクノモータ株式会社 filed Critical 日本電産テクノモータ株式会社
Priority to KR1020197025951A priority Critical patent/KR20190111111A/en
Priority to JP2019508673A priority patent/JPWO2018179831A1/en
Priority to CN201880022905.5A priority patent/CN110495078A/en
Publication of WO2018179831A1 publication Critical patent/WO2018179831A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/08Insulating casings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/161Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/083Structural association with bearings radially supporting the rotary shaft at both ends of the rotor

Definitions

  • the present invention relates to a motor.
  • Patent Document 1 Conventional motors are disclosed in Patent Document 1, Patent Document 2, and the like.
  • the rotor In the inner rotor type molded motor described in Patent Document 1, the rotor is disposed on the inner diameter side of the stator that is molded with a mold resin to form an outer shell, and the output side and the non-output side of the output rotation shaft of the rotor are arranged. It is supported by a bearing and rotates. And a bearing is stored in the bearing house formed in the bracket arrange
  • the brushless DC motor described in Patent Document 2 includes a rotor and a stator.
  • the stator includes an annular stator core that forms a rotating magnetic field with the rotor, and a stator coil wound around the stator core.
  • the stator is molded integrally with a housing made of resin, and the outer surface of the housing is covered with a protective cover made of metal.
  • This brushless DC motor dissipates heat generated by the stator coil to the outside through a resin housing, and further covers the outer surface of the housing with a protective cover made of metal, so that the housing can be protected by an external impact. To prevent damage.
  • an object of the present invention is to provide a motor with reduced assembly man-hours, and to protect against external impacts and take measures against electric corrosion of bearings.
  • An exemplary motor of the present invention includes a rotor having a rotating shaft extending along a central axis, and a plurality of windings wound around a stator core that is radially opposed to the outer peripheral surface of the rotor via an insulator.
  • a stator a resin casing that seals at least the insulator and the winding of the stator, a plurality of bearings that rotatably support the rotating shaft at positions spaced apart from each other in the axial direction, and a cover that covers the resin casing
  • the stator includes a plurality of bearing housing members in which the plurality of bearings are respectively housed, the bearing housing member and the cover are conductive members, and the cover is the plurality of bearings. It is electrically connected to each of the storage members directly or indirectly.
  • the exemplary motor of the present invention it is possible to protect against external impacts and to prevent electric corrosion of the bearing while suppressing assembly man-hours.
  • FIG. 1 is an exploded perspective view of an example of a motor according to the present invention.
  • FIG. 2 is a cross-sectional view of the motor shown in FIG.
  • FIG. 3 is a perspective view of the stator core.
  • FIG. 4 is a perspective view of a stator core provided in the stator.
  • FIG. 5 is a perspective view of the rotor.
  • FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the first embodiment.
  • FIG. 7 is a partial cross-sectional view showing a resin casing and cover of another modification of the motor according to the first embodiment.
  • FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the first embodiment.
  • FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the first embodiment.
  • FIG. 10 is an exploded perspective view of another example of the motor according to the present invention.
  • 11 is a cross-sectional view of the motor shown in FIG.
  • FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention.
  • FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention.
  • 14 is a cross-sectional view of the motor shown in FIG.
  • FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention.
  • FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
  • FIG. 1 is an exploded perspective view of an example of a motor according to the present invention.
  • FIG. 2 is a cross-sectional view of the motor shown in FIG.
  • the direction in which the central axis Ax extends that is, the left-right direction in FIG. A direction perpendicular to the axial direction is a radial direction
  • a tangential direction of a circle centering on the axis is a circumferential direction.
  • the axial direction is set as follows with reference to FIG. That is, in FIG. 2, a direction toward the right side in the axial direction is defined as a first direction Op, and a direction toward the left side is defined as a second direction Or.
  • the “left direction” and “right direction” in this document are set for explanation. Therefore, these directions do not limit the direction when the motor A is actually used.
  • the motor A includes a stator 1, a resin casing 2, a cover 3, a rotor 4, a first bearing 51, and a second bearing 52.
  • the resin casing 2 covers the outer peripheral surface of the stator 1. That is, the motor A is a so-called molded motor in which the stator 1 is sealed with the resin casing 2.
  • the rotor 4 is disposed inside the stator 1.
  • the rotor 4 includes a rotating shaft 40 that extends along the central axis Ax. The rotating shaft 40 is supported by the first bearing 51 and the second bearing 52 and can rotate with respect to the stator 1.
  • the motor A according to the present embodiment is an inner rotor type DC brushless motor in which the rotor 4 rotates inside the stator 1. And a some bearing (51, 52) supports the rotating shaft 40 rotatably in the position mutually spaced apart to the axial direction.
  • FIG. 3 is a perspective view of the stator core.
  • FIG. 4 is a perspective view of a stator core provided in the stator.
  • the stator 1 includes a stator core 11, an insulator 12, and a winding 13.
  • the stator 1 has a plurality of windings 13 wound around a stator core 11 that is radially opposed to the outer peripheral surface of the rotor 4 via an insulator 12.
  • the stator 1 includes a first bearing housing member 61 in which the first bearing 51 is housed, and a second bearing housing member 62 in which the second bearing 52 is housed. That is, the stator 1 includes a plurality of bearing housing members (61, 62) in which a plurality of bearings (51, 52) are respectively housed.
  • the stator core 11 has conductivity. As shown in FIG. 4, the stator core 11 includes an annular core back portion 111 and a teeth portion 112. The core back portion 111 has an annular shape that extends in the axial direction. The teeth portion 112 protrudes radially inward from the inner peripheral surface of the core back portion 111. As shown in FIG. 4, the stator core 11 includes twelve teeth portions 112. The teeth parts 112 are arranged at equal intervals in the circumferential direction. That is, in the motor A of the present embodiment, the stator 1 has 12 slots.
  • the insulator 12 covers the stator 11.
  • the insulator 12 is a resin molded body.
  • the insulator 12 covers the whole tooth portion 112 and covers both end surfaces of the core back portion 111 in the axial direction.
  • the insulator 12 includes an insulator tooth portion 121 that covers the tooth portion 112 and an insulator core back portion 122 that covers at least the axial end of the core back portion 111.
  • a winding wire 13 is formed by winding a conductive wire around the tooth portion 112 (insulator tooth portion 122) covered with the insulator 12.
  • the insulator 12 insulates the stator core 11 and the winding 13 from each other.
  • the insulator 12 is a resin molded body, but is not limited thereto. The structure which can insulate the stator core 11 and the coil
  • winding 13 is employable widely.
  • the insulator 12 insulates the stator core 11 and the winding 13. Therefore, in the stator core 11, the radially outer peripheral surface of the core back portion 111 may be exposed without being covered with the insulator 12.
  • the stator core 11 may have a structure in which electromagnetic steel plates are laminated, or may be a single member such as powder firing or casting. Further, the stator core 11 may be configured to be divided into divided cores including one tooth portion 112, or may be formed by winding a belt-shaped member.
  • a rotor 4 is disposed in the center of the stator 1 in the radial direction so as to penetrate in the axial direction.
  • the windings 13 are disposed on each of the tooth portions 112 of the stator core 11. That is, in the motor A, twelve windings 13 are arranged.
  • the twelve windings 13 provided in the stator 1 are divided into three systems (hereinafter referred to as three phases) according to the timing at which current is supplied. These three phases are referred to as a U phase, a V phase, and a W phase, respectively. That is, the stator 1 includes four U-phase windings, four V-phase windings, and four W-phase windings. In the following description, the windings of the respective phases are collectively described as the windings 13.
  • the stator 1 is connected to a plurality of windings 13 or connected to a control circuit (not shown) connected to the windings 13 and a substrate Bd provided in the motor A. 131.
  • the crossover part 131 is arrange
  • the stator 1 includes a wiring portion 120 in which a crossover wire 131 is disposed on a radially outer surface of the insulator 12 that covers an end surface of the core back portion 111 on the first direction Op side.
  • the resin casing 2 has a cylindrical shape.
  • the resin casing 2 is a resin molded body in which the stator core 11 is sealed. That is, the resin casing 2 seals at least the insulator 13 and the winding 12 of the stator 1.
  • the motor A also covers the outer surface in the radial direction of the stator core 11.
  • the resin casing 2 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. And the resin casing hole 20 extended in an axial direction is provided in the radial direction center part of a bottom part.
  • a concave hole 21 that is recessed in the axial direction is provided on the outer side in the radial direction of the resin casing hole 20 on the surface on the first direction Op side of the bottom.
  • a rotating shaft 40 attached to the rotor 4 passes through the resin casing hole 20 in the axial direction.
  • the first bearing housing member 61 is fixed to the resin casing hole 20 by insert molding. The details of the first bearing storage 61 will be described later.
  • the cover 3 covers the resin casing 2.
  • the cover 3 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. That is, the cover 3 has a cylindrical shape extending in the axial direction.
  • the cover 3 is formed, for example, by extruding a metal plate.
  • the cover hole 30 penetrated to an axial direction is provided in the radial direction center part of the bottom part of the cover 3.
  • a casing contact portion 31 that protrudes inward in the axial direction (in the second direction Or side in FIG. 2) is provided outside the cover hole 30 in the radial direction. That is, the cover 3 includes a casing contact portion 31 that protrudes inwardly into the radial center of the bottom portion, and includes a cover hole 30 in the center of the casing contact portion 31.
  • the resin casing 2 is inserted into the cover 3 on the first direction Op side in FIG. Then, a press-fit portion 22 described later is press-fitted into the cover 3.
  • the casing contact portion 31 overlaps the recessed hole 21 in the axial direction.
  • the resin casing hole 20 and the cover hole 30 also overlap in the axial direction.
  • the rotation shaft 40 passes through the resin casing hole 20 and the cover hole 30.
  • the casing contact portion 31 comes into contact with the recessed hole 21.
  • the casing contact portion 31 contacts the recessed hole 21 in the axial direction.
  • a conductive portion 312 extending in the axial direction (here, the outside, that is, the first direction Op side) is formed as an integral member at the radially inner end of the casing contact portion 31.
  • the electroconductive part 312 the outer peripheral surface of the 1st bearing storage member 61 is press-fit inside.
  • the first bearing housing member 61 is directly electrically connected to the cover 3 by being press-fitted into the conductive portion 312.
  • a conductive portion 312 for electrically connecting the bearing housing member 61 and the cover 3 is provided. Further, the radially inner side of the conductive portion 312 is the cover hole 30, and entry of gas, water, dust, dust, and the like from the contact portion portion between the cover hole 30 and the first bearing housing member 61 is suppressed.
  • the resin casing 2 includes a press-fit portion 22 and a concave portion 23 on a radially outer peripheral surface. That is, the resin casing 2 includes a press-fit portion 22 that is press-fit into the cover 3. As shown in FIG. 2, the press-fit portion 22 is provided in a portion overlapping the stator core 11 on the outer peripheral surface of the resin casing 2 in the radial direction. That is, the press-fit portion 22 overlaps the stator core 22 when the resin casing 2 is viewed in the radial direction.
  • the resin casing 2 is inserted into the opening of the cover 3 from the end on the side where the recess 23 is formed. Thereafter, the resin casing 2 is fixed to the cover 3 by press fitting.
  • the resin casing 2 is press-fitted into the inner peripheral surface of the cover 3 at the press-fitting portion 22.
  • the press-fit portion 22 is provided at a position overlapping the stator core 11 in the radial direction. At the time of press fitting, force acts on the resin casing 2 from the cover 3 in the radial direction and the axial direction. Since the press-fit portion 22 is provided at a position that overlaps the stator core 11 having a higher strength than the resin of the resin casing 2 in the radial direction, even if a force is applied from the cover 3 during press-fit, the deformation of the resin casing 2 is unlikely to occur. .
  • the concave portion 23 overlaps with the wiring portion 120 in which the crossover portion 131 of the insulator 12 on the outer peripheral surface of the resin casing 2 is arranged in the radial direction.
  • the recessed part 23 is provided in the edge part by the side of the 1st direction Op of the resin casing 2, and is formed continuously in the circumferential direction. In this embodiment, although formed in the radial direction edge part of the resin casing 2, it is not limited to this.
  • the outer peripheral surface of the resin casing 2 is provided with a concave groove 200 extending from the concave portion 23 toward the second direction Or side.
  • the drain hole 301 which connects the exterior of the cover 3 and the ditch
  • the condensed water accumulated in the recess 23 passes through the groove 200 and is discharged to the outside through the drain hole 301.
  • the recessed groove 200 and the drain hole 301 may be omitted. Even if the recessed groove 200 and the drain hole 301 are omitted, the condensed water evaporates into the air in the recessed portion 23 by the heat when the motor A is driven.
  • the resin casing 2 is inserted into the cover 3 from the side where the recess 23 is provided in the axial direction, and fixed by press-fitting.
  • a gap Gp is formed in the radial direction between the portion where the recess 23 is formed and the inner surface of the cover 3.
  • the radial thickness of the portion of the resin casing 2 where the recess 23 is provided is thinner than the thickness of the other portion of the resin casing 2. That is, the portion where the concave portion 23 is provided is a thin portion 24 having a smaller thickness than other portions.
  • FIG. 5 is a perspective view of the rotor.
  • the rotor 4 includes a rotor core 41, a plurality of magnets 42, and a mold part 43.
  • the rotor core 41 includes a tubular member 411 extending in the axial direction and a shaft support member 412 disposed on the radially inner side of the tubular member.
  • the cylindrical member 411 and the shaft support member 412 are fixed to each other by a mold part 43 which is a resin molded product.
  • the rotor core 41 is a magnetic body.
  • the rotor core 41 may be a laminated body in which magnetic plates are laminated in the radial direction, or may be a molded body formed by sintering a powder as the same member, for example.
  • the rotary shaft 40 has a cylindrical shape.
  • the rotary shaft 40 passes through the central portion in the radial direction of the shaft support member 412 of the rotor core 41.
  • the rotating shaft 40 and the shaft support member 412 are relatively fixed. Examples of the fixing method include press-fitting and welding, but are not limited thereto.
  • a method that can fix the rotating shaft 40 and the shaft support member 412 can be widely employed. That is, the rotating shaft 40 is fixed to the rotor 4, and the rotating shaft 40 rotates about the central axis Ax when the rotor 4 rotates.
  • the plurality of magnets 42 are arranged on the radially outer side of the rotor core 41.
  • a plurality of magnets 42 are arranged side by side in the circumferential direction.
  • the rotor core 41 includes eight magnets 42.
  • the plurality of magnets 42 are arranged, but the present invention is not limited to this.
  • a magnet in which N poles and S poles are alternately magnetized in the circumferential direction may be used for a cylindrical magnetic body.
  • the N pole and the S pole are used as a pair of magnetic poles, and a plurality of pairs of magnetic poles are provided.
  • the magnet 42 is fixed to the rotor core 41 by, for example, a resin mold.
  • the method of fixing the magnet 42 is not limited to resin molding, and a method that does not adversely affect the rotation of the rotor 4 such as adhesion, welding, or a mechanical fixing method is employed.
  • the rotating shaft 40 is press-fitted into the first bearing 51 and the second bearing 52 at two locations separated in the axial direction. That is, the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52 at two different locations in the axial direction.
  • the end of the rotary shaft 40 on the second direction Or side is press-fitted into the inner ring of the second bearing 52.
  • a portion on the first direction Op side is press-fitted into the inner ring of the first bearing 51 with respect to a portion press-fitted into the second bearing 52 of the rotary shaft 40.
  • the first bearing 51 is housed in the first bearing housing member 61.
  • the second bearing 52 is housed in the second bearing housing member 62.
  • the first bearing housing member 61 and the second bearing housing member 62 are fixed to the resin casing 2 directly or indirectly. Accordingly, the rotating shaft 40 is rotatably supported by the resin casing 2 (the stator 1 covered with the resin casing 2) by the pair of bearings 51 and 52.
  • a shaft retaining ring 401 is attached to the rotating shaft 40 on the first direction Op side, and a shaft retaining ring 402 is attached to an end portion on the second direction Or side.
  • the shaft retaining ring 401 is in contact with the first bearing 51.
  • the shaft retaining ring 402 is in contact with the second bearing 52. Note that the shaft retaining ring 401 and the shaft retaining ring 402 are fixed by being fitted into a groove provided on the outer peripheral surface of the rotating shaft 40.
  • the shaft retaining ring 401 is in contact with the inner ring of the first bearing 51 in the second direction Or side.
  • the shaft retaining ring 401 limits the movement of the rotary shaft 40 in the first direction Op relative to the first bearing 51.
  • the shaft retaining ring 402 is in contact with the first direction Op side of the inner ring of the second bearing 52.
  • the shaft retaining ring 402 restricts the movement of the rotating shaft 40 toward the second direction Or with respect to the second bearing 52.
  • the axial movement of the first bearing 51 and the second bearing 52 with respect to the stator 1 is relatively restricted, and the axial movement of the rotating shaft 40 with respect to the stator 1 is restricted.
  • the shaft retaining rings 401 and 402 employ, for example, shaft retaining rings generally called C-ring and E-ring, but are not limited thereto.
  • a configuration that can contact the inner rings of the pair of bearings 51 and 52 and limit the movement of the rotating shaft 40 can be widely employed.
  • the rotating shaft 40 is rotatably supported by two bearings (the 1st bearing 51 and the 2nd bearing 52), it is not limited to this. It may be supported by three or more bearings.
  • the first bearing housing member 61 and the second bearing housing member 62 are made of metal such as iron or brass. That is, the bearing housing members (61, 62) and the cover 3 have conductivity.
  • the first bearing housing member 61 has a cylindrical shape in which the first bearing 51 can be housed.
  • the end portion on the one axial side of the first bearing housing member 61 is provided with an end surface portion 610 penetrating in the axial direction at the central portion in the radial direction.
  • the end portion on the other axial side of the first bearing housing member 61 includes a flange portion 611 extending outward in the radial direction. At least a part of the flange portion 611 is insert-molded in the resin casing 2.
  • the first bearing housing 61 is fixed to the resin casing 2 by insert molding.
  • the flange portion 611 may be provided with a through portion in the axial direction.
  • the through portion is not limited to the hole as long as the rotation can be reliably prevented by the resin, and may be, for example, a concave portion recessed radially inward or a convex portion protruding radially outward.
  • the flange portion 611 itself may be formed in a polygonal shape (for example, a triangle or a quadrangle) or an elliptical shape to prevent rotation.
  • the first bearing housing member 61 is fixed to the resin casing 2 such that the center axis thereof coincides with the center axis Ax of the stator 1 covered with the resin casing 2.
  • the outer ring of the first bearing 51 is press-fitted into the first bearing housing member 61.
  • the second bearing housing member 62 holds the second bearing 52.
  • the second bearing housing member 62 includes a housing portion 621 and an outer cylinder portion 620.
  • the storage portion 621 has a cylindrical shape and stores the second bearing 52 therein.
  • the outer ring of the second bearing 52 is press-fitted into the storage portion 621.
  • the outer cylinder part 620 has a larger diameter than the storage part 621, and the end part of the cover 3 in the second direction Or side is press-fitted inside the outer cylinder part 620.
  • a portion of the cover 3 that is press-fitted into the outer tube portion 620 at the end portion on the second direction Or side is the cover press-fit portion 300. That is, the cover 3 is directly electrically connected to each of the plurality of bearing housing members (61, 62).
  • the cover press-fitting part 300 of the cover 3 is press-fitted into the outer cylinder part 620 of the second bearing storage member 62. Then, when the resin casing 2 is press-fitted into the second bearing housing member 62, the second bearing 62 is fixed to the stator 1 covered with the resin casing 2.
  • the outer ring of the second bearing 52 is fixed to the stator 1, and the center axis of the second bearing 52 coincides with the center axis Ax of the stator 1.
  • the storage part 621 and the outer cylinder part 620 are formed of the same member.
  • the second bearing housing member 62 is manufactured by drawing a metal plate. However, it is not limited to this.
  • the second direction Or side of the cover 3 is press-fitted into the outer cylinder portion 620 of the second bearing housing member 62. Therefore, entry of foreign matters such as water, dust, and dust from the gap between the outer cylinder portion 620 and the cover press-fit portion 300 is suppressed.
  • the first direction Op side of the motor A includes a bearing housing portion hole in the end surface portion 610 of the first bearing housing portion 61 through which the rotating shaft 40 passes.
  • the bearing housing portion hole has such a size that a gap is formed between the bearing housing hole and the rotating shaft 40 so as not to disturb the rotation of the rotating shaft 40. From this clearance, foreign matters such as water, dust, and dust are likely to enter the motor A. Therefore, the motor A includes a bearing-side intrusion preventing member 71 and a shaft-side intrusion preventing member 72 for suppressing entry of foreign matter from the first bearing housing member 61.
  • the bearing-side intrusion preventing member 71 covers the outer surface of the first bearing housing member 61. And it surrounds the outer side of the rotating shaft 40, and is extended to radial direction.
  • the bearing-side intrusion preventing member 71 is made of, for example, a material such as rubber, and is in close contact with the first bearing housing member 61. Further, the bearing-side intrusion preventing member 71 is attached with a gap between the bearing 40 and the rotating shaft 40, that is, while maintaining non-contact.
  • the shaft side intrusion preventing member 72 is disposed so as to surround the radially outer side of the bearing side intrusion preventing member 71.
  • the shaft side intrusion preventing member 72 is disposed in the groove 400 provided in the rotating shaft 40. Thereby, the movement of the shaft side intrusion preventing member 72 in the axial direction is limited.
  • the bearing-side intrusion preventing member 71 and the shaft-side intrusion preventing member 72 are attached to the motor A at the same time, thereby suppressing the entry of foreign matter into the motor A.
  • the casing contact portion 31 of the cover 3 is also provided in the recessed hole 21, but the shaft side intrusion prevention member 72 is fixed to the rotating shaft 40 in a non-contact state with the casing contact portion 31. That is, a part of the opening of the shaft side intrusion preventing member 72 is disposed in the recessed hole 21. And since the casing contact part 31 and the shaft side penetration
  • a substrate Bd and a protective sheet Is are provided on the resin casing 2 on the second direction Or side of the stator 1.
  • a control circuit (not shown) for controlling the timing of the current supplied to the plurality of windings 13, the magnitude of the current, and the like is mounted. Note that the control circuit may be provided outside the motor A, and in that case, the substrate Bd may be omitted.
  • the protective sheet Is is an insulating member disposed between the substrate Bd and the second bearing housing member 62. In the case of a motor that does not include the substrate Bd, the protective sheet Is may be omitted.
  • the cover 3 is mainly made of a metal material and has a smaller linear expansion coefficient than the resin casing 2. Thereby, the difference of the deformation
  • the resin casing 2 and the cover 3 are press-fitted in the press-fit portion 22 of the resin casing 2. Therefore, since the heat of the resin casing 2 is transmitted to the cover 3 and radiated, the thermal expansion of the resin casing 2 is suppressed in the press-fit portion 22.
  • the insulator 12 is sealed with the resin casing 2 at a portion shifted in the axial direction from the press-fit portion 22.
  • the insulator 12 is resin, and the linear expansion coefficient of the insulator 12 is larger than that of the stator core 11. Therefore, the portion of the resin casing 2 that does not overlap the stator core 11 in the radial direction is more deformed outwardly in the radial direction due to thermal expansion than the press-fit portion 22 that overlaps the stator core 11 in the radial direction.
  • the heat dissipation is inferior to the press-fit portion 22. Therefore, problems such as distortion and displacement of the resin casing 2 due to a difference in deformation amount due to thermal expansion between the insulator 12 and the cover 3 occur.
  • a gap is provided in a portion where a difference in deformation amount due to heat between the resin casing 2 and the cover 3 becomes large.
  • the clearance gap between the resin casing 2 and the cover 3 can be easily formed by forming the recessed part 23 in the resin casing 2.
  • a portion of the resin casing 2 provided with the recess 23, that is, a portion overlapping the recess 23 in the radial direction in FIG. 2 is a thin-walled portion 24 thinner than the other portions of the resin casing 2. As described above, by providing the thin portion 24, it is easy to discharge heat generated when a current flows through the crossover portion 131 to the outside of the resin casing 2.
  • the outer ring of the first bearing 51 is housed in a first bearing housing member 61 having conductivity.
  • the outer ring of the second bearing 52 is housed in a second bearing housing member 62 having conductivity.
  • the cover 3 is directly connected to each of the first bearing housing member 61 and the second bearing housing member 62.
  • the outer ring of the first bearing 51 and the outer ring of the second bearing 52 are electrically connected, so that the potential difference between the outer ring and the inner ring of the first bearing 51 and between the outer ring and the inner ring of the second bearing 52 is increased. It becomes small and generation
  • the first bearing 51 and the second bearing 52 can be rotated with high accuracy over a long period of time by suppressing the occurrence of electrolytic corrosion of the bearing. Thereby, the stable operation
  • the cover 3 electrically connects the outer ring of the first bearing 51 and the outer ring of the second bearing 52, and a member (for example, a conductive tape or the like) for conducting is unnecessary.
  • the cover 3 is an exterior body that protects the motor A from impact and vibration.
  • the first bearing housing member 61 is press-fitted into the conductive portion 312 of the cover 3.
  • the second bearing housing member 62 is press-fitted into the outer cylinder portion 620 at the end portion on the second direction Or side of the cover 3.
  • the first bearing housing member 61 and the second bearing housing member 62 are fixed to the cover 3 by press fitting.
  • the 1st bearing storage member 61 and the 2nd bearing storage member 62, and the cover 3 cannot become a non-contact state, and can suppress generation
  • FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the present embodiment.
  • the motor A1 shown in FIG. 6 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a1 and the cover 3a1 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the outer peripheral surface of the resin casing 2a1 gradually decreases in diameter toward the back side in the press-fitting direction, that is, toward the first direction Op side in FIG. That is, the outer peripheral surface of the resin casing 2a1 is an inclined surface (tapered surface) having a small diameter on the back side in the press-fitting direction.
  • the cover 3a1 has a shape into which the resin casing 2a1 can be inserted.
  • the cover 3a1 has a cylindrical shape and gradually becomes smaller in diameter toward at least the back side of the inner peripheral surface in the press-fitting direction, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a1 gradually decreases toward the press-fitting direction of the resin casing 2a1.
  • the insertion becomes easy.
  • the press-fitting portion 221 is an inclined surface, the deformation amount of the resin casing 2a1 during press-fitting can be reduced. Thereby, generation
  • FIG. 7 is a partial cross-sectional view showing a resin casing and a cover of another modified example of the motor according to the present embodiment.
  • the motor A2 shown in FIG. 7 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a2 and the cover 3a2 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the outer peripheral surface of the resin casing 2a2 gradually decreases in diameter toward the inner side in the press-fitting direction, that is, toward the first direction Op in FIG. That is, the outer peripheral surface of the resin casing 2a2 has a plurality of different outer shapes.
  • inner side of a press injection direction is a small diameter, and a level
  • the cover 3a2 has a shape into which the resin casing 2a2 can be inserted.
  • the cover 3a2 has a cylindrical shape, and at least the back side in the press-fitting direction of the inner peripheral surface, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a2 decreases stepwise toward the press-fitting direction of the resin casing 2a2.
  • Insertion becomes easy by providing the shape of the resin casing 2a2 and the cover 3a2. Further, the step of the resin casing 2a2 and the step of the cover 3a2 can be brought into contact with each other so as to be positioned when the resin casing 2a2 is inserted into the cover 3a2. Further, the press-fitting portion 222 of the resin casing 2a2 comes into contact with the portion into which the cover 3a2 is press-fitted and press-fitting is started. Thereby, the force which acts by press fit can be reduced. The amount of deformation of the resin casing 2a2 during press fitting can be reduced. Thereby, generation
  • FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment.
  • the motor A3 shown in FIG. 8 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a3 and the cover 3a3 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the resin casing 2 a 3 is provided with a notch 210 in the recessed hole 21.
  • the notch 210 is provided at the edge of the resin casing hole 20 and extends in the axial direction.
  • the casing contact portion 31 of the cover 3a3 includes a conductive portion 313.
  • the conductive portion 313 extends radially inward from the casing contact portion 31.
  • the conductive portion 313 is partially bent and shifted to the second direction Or side.
  • the conductive portion 313 overlaps the notch 210 provided in the resin casing 2a3 in the axial direction.
  • the conductive portion 313 and the flange portion 611 of the first bearing housing member 61 overlap in the axial direction inside the notch 210. Then, the conductive portion 313 and the flange portion 611 are fixed with the screw Bt. Thereby, the conductive part 313 and the flange part 611 are electrically connected. That is, the cover 3a3 and the first bearing housing member 61 are electrically connected. Thereby, the cover 3a3 electrically connects the first bearing housing member 61 and the second bearing housing member 62. And in motor A3, the outer ring
  • the electrically-conductive member 313 and the flange part 611 were fixed using the screw Bt, it is not limited to this.
  • a fixing tool such as a rivet may be used.
  • welding, adhesion using a conductive adhesive, or the like may be used.
  • the conductive portion 313 may be configured to be elastically deformable, and may be pressed (contacted) against the flange portion 611 by the elastic force of the conductive portion 313.
  • a method of electrically connecting the conductive portion 313 and the flange portion 611 can be widely employed.
  • FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment.
  • the motor A4 shown in FIG. 9 has the same configuration as the motor A shown in FIG. 2 except that the cover 3a4 is different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the cover 3 a 4 includes a plurality of conductive portions 314 on the radially inner side of the casing contact portion 31.
  • four conductive portions 314 are provided.
  • the conductive portion 314 extends radially inward, and the tip is bent in the axial direction (here, the first direction Op side).
  • the conductive portion 314 has a bent tip that contacts the outer peripheral surface of the first bearing housing member 61.
  • the bent end of the conductive portion 314 is inclined inward in the radial direction, and pushes the outer peripheral surface of the first bearing housing member 61 inward. Thereby, the tip of the conductive portion 314 is electrically connected to the first bearing housing member 61.
  • the conductive portion 314 can be configured not to easily deform. In this case, the first bearing housing member 61 is press-fitted into the conductive portion 314.
  • the cover 3a4 electrically connects the first bearing housing member 61 and the second bearing housing member 62. And in motor A4, the outer ring
  • FIG. 10 is an exploded perspective view of another example of the motor according to the present invention.
  • 11 is a cross-sectional view of the motor shown in FIG.
  • the resin casing 2b of the motor B is provided with a step portion 25 extending radially outward on the second direction Or side.
  • a plurality (four in this case) of stepped portions 25 are provided in the resin casing 2b.
  • the resin casing 2b is located in the same position in the axial direction, and is located in the circumferential direction at equal intervals.
  • the cover 3b is provided with the contact part 311 which protruded outside from the outer peripheral surface.
  • the contact portion 311 comes into contact with the step portion 25 when the resin casing 2b is press-fitted into the cover 3b.
  • the contact portion 311 contacts the surface of the step portion 25 in the press-fitting direction (the first direction Op side in FIG. 11).
  • the portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b extends from the contact portion 311 to the opening side (the second direction Or side in FIG. 11) along the axial direction.
  • the resin casing 2 b is directly press-fitted into the outer cylinder portion 620 of the second bearing housing member 62.
  • This step portion 25 is a mounting convex portion for mounting the motor B to the device. Therefore, a fixing tool such as a screw penetrates the step portion 25. And the contact part 311 which contacts the step part 25 formed with the same member as the resin casing 2b is formed with the same member as the cover 3b whose strength is higher than that of the resin casing 2b. Thereby, the motor B can be firmly fixed. Further, even if vibration, impact, or the like acts, the motor B is difficult to drop off. Note that the number and position of the stepped portions 25 are not limited to those described above, and are changed depending on the shape and position of an attachment location (not shown) of the device to which the motor B is attached.
  • the step portion 25 is a convex portion arranged in the circumferential direction.
  • the space between the step portions 25 arranged in the circumferential direction is a curved surface continuous in the axial direction (that is, a curved surface obtained by cutting off a part of the circumferential shape of the columnar shape).
  • a portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b includes an extending portion 3111 extending toward the second axial direction Or side.
  • An end of the extending portion 3111 on the second direction Or side is a cover press-fitting portion 300 and is press-fitted into the second bearing housing member 62.
  • the cover 3 b is electrically connected to the first bearing housing member 61 and the second bearing housing member 62. That is, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 have the same potential, and the occurrence of electrolytic corrosion of the first bearing 51 and the second bearing 52 is suppressed.
  • FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention.
  • the stator 1c and the resin casing 2c are different, but the other parts are the same as those of the motor A of the first embodiment. Therefore, substantially the same parts as those of the motor A having the configuration of the motor C are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the stator 1c of the motor C has an insulator core back portion 122 at the end of the insulator 12 on the first direction Op side.
  • the insulator core back part 122 is provided with the wiring part 120c by which the crossover part 131 is arrange
  • the recessed part 23c is formed in the position which overlaps with the wiring part 120c of the resin casing 2c in an axial direction.
  • a gap Gp is provided between the recess 23c and the cover 3c overlapping in the axial direction.
  • the press-fit portion 22 of the resin casing 2c is provided on the outer peripheral surface. Therefore, when the resin casing 2c is press-fitted into the cover 3c, a force during press-fitting acts on the outer peripheral surface of the resin casing 2c.
  • the recess 23c is provided at the end on the first direction Op side in the axial direction, so that the force during press-fitting is less likely to concentrate on the recess 23c. Thereby, the shift
  • FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention.
  • 14 is a cross-sectional view of the motor shown in FIG.
  • the motor D of the present embodiment has the same configuration as the motor A of the first embodiment, except for the cover, the first bearing housing member 61d, the second bearing housing member 62d, and the bearing side intrusion prevention member 71d. Therefore, in the configuration of the motor D, parts that are substantially the same as the configuration of the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the cover of the motor D includes a first cover member 3da and a second cover member 3db. That is, the cover covers the resin casing 2 from one side in the axial direction (first direction Op side) and the second cover covers the resin casing 2 from the other side in the axial direction (second direction Or side). Cover member 3db.
  • the first direction Op of the resin casing 2 is press-fitted into the first cover member 3da.
  • the second direction Or side of the resin casing 2 is inserted into the second cover member 3db.
  • the resin casing 2 is press-fitted into the first cover member 3da on the first direction Op side, but is not limited thereto.
  • the second direction Or side of the resin casing 2 may be press-fitted into the second cover member 3db. Moreover, both may be press-fitted. Which of the first cover member 3da and the second cover member 3db is to be press-fitted with the resin casing 2 is determined by the position of the press-fitting portion 22 of the resin casing 2.
  • the first cover member 3da has a bottomed cylindrical shape with the end on the first direction Op side closed.
  • the first cover member 3da includes a first flange 32 that extends outward in the radial direction at an end portion on the second direction Or side. That is, the first cover member 3da has a first flange 32 that extends radially outward from the outer peripheral surface.
  • the first flange 32 is a quadrangle (for example, a square) when viewed in the axial direction.
  • the shape which can be attached to the attachment location of the apparatus (not shown) to which the motor D is attached is employ
  • the radial center of the bottom portion of the first cover member 3da and the first bearing housing member 61d are formed of the same member. That is, the cover (first cover member 3da) holds at least one of the plurality of bearings (bearing 51).
  • the first bearing housing member 61d and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first cover member 3da, the first bearing housing member 61d, and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first bearing housing member 61d protrudes from the bottom of the first cover member 3da toward the first direction Op.
  • the bearing-side intrusion preventing member 71d is formed of the same member as the first bearing housing member 61d, that is, a metal.
  • the first bearing housing member 61d is formed of the same member as the first cover member 3da, but plays the same role as the first bearing housing member 61 of the motor A in that the first bearing 51 is housed therein.
  • the bearing-side intrusion preventing member 71d is also made of a different material, but the use of the shaft-side intrusion preventing member 72 in combination with the shaft-side intrusion preventing member 72 prevents the entry of foreign matter such as water, dust, dust, etc. It plays the same role as the member 71.
  • the second cover member 3db is a cylindrical member extending in the axial direction.
  • the second cover member 3db and the second bearing housing member 62d are formed of the same member.
  • the second bearing housing member 62d is continuously formed at the end of the second cover member 3db on the second direction Or side.
  • the second cover member 3db includes a second flange 33 that extends radially outward at an end on the first direction Op side. That is, the second cover member 3db has a second flange 33 that extends radially outward from the outer peripheral surface.
  • the second flange 33 is a quadrangle (for example, a square) when viewed in the axial direction.
  • the second flange 33 has a shape overlapping the first flange 32 in the axial direction.
  • the second bearing housing member 62d includes a second bearing housing member 62 used in the motor A, except that a portion corresponding to the outer cylindrical portion 620 of the second bearing housing member 62 of the motor A is continuous with the same member as the second cover member 3db.
  • the second bearing housing member 62 d includes a housing portion 621 d that houses the second bearing 52.
  • the cover (second cover member 3db) holds at least one of the plurality of bearings (bearing 52).
  • the resin casing 2 is inserted into the first cover member 3da from the first direction Op side, and the press-fit portion 22 is press-fitted into the first cover member 3da.
  • the second cover member 3db only covers the resin casing 2 and is not press-fitted. Therefore, the second cover member 3db into which the portion of the resin casing 2 on the second direction Or side is inserted may be able to rotate around the central axis Ax. Therefore, a protrusion 330 that protrudes toward the first direction Op is provided on the surface of the second flange 33 on the first direction Op side.
  • the protrusion 330 is inserted into a positioning hole 320 provided in the first flange 32.
  • the first flange 32 and the second flange 33 fix the first cover member 3da and the second cover member 3db to each other. Therefore, the first flange 32 and the second flange 33 are provided with screw fixing holes through which a fixing tool (here, a screw) passes. Then, the first cover member 3da and the second cover member 3db are fixed to each other by fixing the first flange 32 and the second flange 33 to each other. That is, when the first cover member 3da and the second cover member 3db cover the resin casing 2, the first flange 32 and the second flange 33 are connected directly or indirectly.
  • a fixing tool here, a screw
  • the resin casing 2 is press-fitted into the first cover member 3da, and the second cover member 3db is fixed to the first flange 32 of the first cover member 3da via the second flange 33. Therefore, the relative positions of the stator 1 covered with the resin casing 2 and the first bearing 51 and the second bearing 52 are determined.
  • the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52.
  • the rotary shaft 40 is supported by the first bearing member 3da into which the resin casing 2 is press-fitted and the first bearing 51 and the second bearing 52 attached to the covering second cover member 3db.
  • the rotor 4 is supported in a rotatable manner in the stator 1 while having a constant interval in the radial direction.
  • first bearing housing member 61d is formed of the same member as the conductive first cover member 3da
  • second bearing storage member 62d is formed of the same member as the conductive second cover member 3db. Yes.
  • the first cover member 3da and the second cover member 3db are in contact with each other. Thereby, the first bearing housing member 61d and the second bearing housing member 62d are in an electrically conductive state.
  • the first cover member 3da is a part of the first bearing housing member 61d
  • the second cover member 3db is a part of the second bearing housing member 62d.
  • the first cover member 3da and the second cover member 3db are in direct contact. That is, in the motor D, the cover is directly connected to each of the first bearing housing member 61d and the second bearing housing member 62d.
  • FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention.
  • the motor E of the present embodiment has the same configuration as the motor D of the fourth embodiment, except that the resin casing 2e, the first cover member 3ea, and the second cover member 3eb are different. Therefore, in the configuration of the motor E, substantially the same parts as those of the motor D are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the first bearing 51 is housed in the first bearing housing member 61 having the same configuration as the motor A.
  • the resin casing 2e of the motor E includes a step portion 25e that protrudes radially outward from a portion closer to the second direction Or than the press-fitting portion 22 on the outer peripheral surface.
  • the step portion 25e has a similar shape and is provided for the same purpose, although the position in the axial direction is different from that of the step portion 25 provided in the motor B shown in FIGS. That is, four step portions 25e are provided in the resin casing 2e, and are arranged at equal intervals in the circumferential direction.
  • the first bearing housing member 61 is fixed to the end of the resin casing 2e on the first direction Op side. The first bearing housing member 61 is fixed in the same manner as the resin casing 2 of the motor A, and details thereof are omitted.
  • the first cover member 3ea has a bottomed cylindrical shape with the end on the first direction Op side closed. And the bottom part is provided with the casing contact part 31 and the electroconductive part 312 similarly to the cover 3. As shown in FIG.
  • the first cover member 3ea includes a first flange 32 having the same configuration as the first cover member 3da.
  • the second cover member 3eb is a cylindrical member extending in the axial direction.
  • the second cover member 3eb and the second bearing housing member 62d are formed of the same member.
  • the second bearing housing member 62d is formed continuously at the end of the second cover member 3eb on the second direction Or side.
  • the second cover member 3eb includes a second flange 33e extending outward in the radial direction and an abutting portion 35e at the end on the first direction Op side.
  • the second flange 33e is provided at a position in contact with the first flange 32 of the first cover member 3ea when the second cover member 3eb is covered from the second direction Or side of the resin casing 2e.
  • the contact portion 35e is provided at a position where it comes into contact with the surface of the step portion 25e on the second direction Or side when the second cover member 3eb is covered from the second direction Or side of the resin casing 2e.
  • the second flange 33e is provided closer to the first direction Op than the contact portion 35e. And the 2nd flange 33e and the contact part 35e are alternately arrange
  • the first flange 32 comes into contact with the surface of the step portion 25e on the first direction Op side.
  • the second cover member 3eb covers the second direction Or side of the resin casing 2e.
  • the contact portion 35e of the second cover member 3eb is in contact with the end surface on the second direction Or side of the step portion 25e of the resin casing 2e, and the second flange 33e is in contact with the first flange 32.
  • the resin casing 2e since the resin casing 2e includes the step portion 25e, the positioning in the axial direction during press-fitting into the first cover member 3da is facilitated. Similarly, the axial positioning of the second cover member 3eb with respect to the resin casing 2e is facilitated.
  • the outer diameter of the press-fit portion 22 may be reduced due to secular change of the resin constituting the resin casing 2e.
  • the fixing of the resin casing 2e to the first cover member 2da by press fitting is weakened.
  • the step portion 25e is fixed together with the first flange 32 and the contact portion 35e at the mounting position. Therefore, the movement of the resin casing 2e is restricted even if the fixation by press-fitting becomes weak. Thereby, even if it is long-term use, the capability fall of the motor E can be suppressed.
  • the first flange 32 and the second flange 33e are in direct contact.
  • the 1st cover member 3ea electrically connected with the 1st bearing storage member 61 and the 2nd cover member 3eb formed with the same member as the 2nd bearing storage member 62d directly contact.
  • the 1st bearing storage member 61 and the 2nd bearing storage member 62 will be in a conduction state indirectly.
  • FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
  • the motor F of the present embodiment has the same configuration as the motor A of the first embodiment except that the motor F of the first embodiment is provided. Therefore, in the configuration of the motor F, substantially the same parts as the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • connection part 36 which electrically connects the cover 3 and the 2nd bearing storage member 62 is provided.
  • the connection part 35 has electroconductivity, and is here metal.
  • the connecting portion 36 has a step that fits between the cover 3 and the second bearing housing member 62.
  • connection part 36 of this embodiment is made into the annular
  • the discontinuous portion can be opened and attached to the cover 3 and the second bearing housing member 62.
  • the connection portion 36 may be fixed by gripping the cover 3, the second bearing housing member 62, and the resin casing 2 with its own elastic force.
  • the present invention can be used as a motor for driving an air conditioner, a fan, or the like.

Abstract

This motor is provided with: a rotor; a stator; a resin casing that seals at least an insulator and a winding of the stator; a plurality of bearings that rotatably support a rotating shaft at positions separated from each other in the axial direction; and a cover that covers the resin casing. The stator is provided with a plurality of bearing housing members in which the plurality of bearings are housed. The bearing housing members and the cover are conductive members. The cover is directly or indirectly electrically conductive with each of the plurality of bearing housing members.

Description

モータmotor
 本発明は、モータに関する。 The present invention relates to a motor.
 従来のモータは特許文献1及び特許文献2等に開示されている。特許文献1に記載のインナーロータ型モールドモータにおいて、ロータは、モールド樹脂によりモールド成形されて外郭が形成されたステータの内径側に配置され、ロータの出力回転軸の出力側と反出力側とがベアリングで支持されて回転する。そして、ベアリングは、ステータの外郭の出力側と反出力側の両側に配置されたブラケットに形成されたベアリングハウスに収められる。 Conventional motors are disclosed in Patent Document 1, Patent Document 2, and the like. In the inner rotor type molded motor described in Patent Document 1, the rotor is disposed on the inner diameter side of the stator that is molded with a mold resin to form an outer shell, and the output side and the non-output side of the output rotation shaft of the rotor are arranged. It is supported by a bearing and rotates. And a bearing is stored in the bearing house formed in the bracket arrange | positioned at the output side of a shell of a stator, and the both sides of a counter-output side.
 このインナーロータ型モールドモータでは、出力側のブラケットと反出力側のブラケットの間に電位差が生じると、ベアリングに電流が流れる。ベアリングに電流が流れると、電食が生じ、電食によってモータの振動や騒音が発生する。そこで、特許文献1に開示されたインナーロータ型モールドモータでは、出力側のブラケットと反出力側のブラケットとを導通板を介して導通している。 In this inner rotor type molded motor, if a potential difference occurs between the output side bracket and the non-output side bracket, a current flows through the bearing. When current flows through the bearing, electrolytic corrosion occurs, and motor corrosion and noise occur due to electrolytic corrosion. Therefore, in the inner rotor type molded motor disclosed in Patent Document 1, the output-side bracket and the counter-output-side bracket are electrically connected via a conductive plate.
 また、特許文献2に記載のブラシレスDCモータは、回転子と、固定子と、を備える。固定子は、回転子との間に回転磁界を形成する環状の固定子コアと、固定子コアに巻装された固定子コイルと、を備える。そして、固定子を樹脂からなるハウジングと一体にモールド成形して、ハウジングの外表面を金属からなる保護カバーで被覆した構成を有する。 Moreover, the brushless DC motor described in Patent Document 2 includes a rotor and a stator. The stator includes an annular stator core that forms a rotating magnetic field with the rotor, and a stator coil wound around the stator core. The stator is molded integrally with a housing made of resin, and the outer surface of the housing is covered with a protective cover made of metal.
 このブラシレスDCモータは、固定子コイルで発生した熱を樹脂からなるハウジングを介して外部に放熱し、さらに、ハウジングの外表面を金属からなる保護カバーで被覆することで、外部からの衝撃によるハウジングの破損を防止している。 This brushless DC motor dissipates heat generated by the stator coil to the outside through a resin housing, and further covers the outer surface of the housing with a protective cover made of metal, so that the housing can be protected by an external impact. To prevent damage.
特開2012‐210064号公報JP 2012-210064 A 特開平9-261935号公報JP-A-9-261935
 特許文献1に記載のインナーロータ型モールドモータでは、モールド樹脂によるモールド成形された外郭が外部に剥き出しであるため、外部からの衝撃で外郭が傷つく恐れがある。また、特許文献2の構成の保護カバーを取り付けることで、外郭を保護することが可能となるが、それぞれの部品を取り付けるための工数が必要であり、組み立て作業が煩雑になるとともに、コスト上昇につながる。 In the inner rotor type mold motor described in Patent Document 1, since the outer shell molded with the mold resin is exposed to the outside, the outer shell may be damaged by an external impact. Moreover, it becomes possible to protect an outline by attaching the protective cover of the structure of patent document 2, However, the man-hour for attaching each component is required, and an assembly operation becomes complicated and it raises cost. Connected.
 そこで、本発明は、組み立て工数を抑えたモータであって、外部衝撃からの保護及び軸受の電食対策を行うことを目的とする。 Therefore, an object of the present invention is to provide a motor with reduced assembly man-hours, and to protect against external impacts and take measures against electric corrosion of bearings.
 本発明の例示的なモータは、中心軸に沿って延びる回転軸を有するロータと、前記ロータの外周面と径方向に対向するステータコアに絶縁体を介して巻き回された複数の巻線を有するステータと、前記ステータの少なくとも前記絶縁体及び前記巻線を封止する樹脂ケーシングと、軸方向に互いに離間した位置で前記回転軸を回転可能に支持する複数の軸受と、前記樹脂ケーシングを覆うカバーと、を備え、前記ステータは、前記複数の軸受がそれぞれ収納される複数の軸受収納部材を備え、前記軸受収納部材及び前記カバーは、導電性の部材であり、前記カバーは、前記複数の軸受収納部材のそれぞれと直接的又は間接的に電気的に導通されたことを特徴とする。 An exemplary motor of the present invention includes a rotor having a rotating shaft extending along a central axis, and a plurality of windings wound around a stator core that is radially opposed to the outer peripheral surface of the rotor via an insulator. A stator, a resin casing that seals at least the insulator and the winding of the stator, a plurality of bearings that rotatably support the rotating shaft at positions spaced apart from each other in the axial direction, and a cover that covers the resin casing The stator includes a plurality of bearing housing members in which the plurality of bearings are respectively housed, the bearing housing member and the cover are conductive members, and the cover is the plurality of bearings. It is electrically connected to each of the storage members directly or indirectly.
 例示的な本発明のモータによれば、組み立て工数を抑えつつ、外部衝撃からの保護及び軸受の電食対策を行うことができる。 According to the exemplary motor of the present invention, it is possible to protect against external impacts and to prevent electric corrosion of the bearing while suppressing assembly man-hours.
図1は、本発明にかかるモータの一例の分解斜視図である。FIG. 1 is an exploded perspective view of an example of a motor according to the present invention. 図2は、図1に示すモータの断面図である。FIG. 2 is a cross-sectional view of the motor shown in FIG. 図3は、ステータコアの斜視図である。FIG. 3 is a perspective view of the stator core. 図4は、ステータに備えられるステータコアの斜視図である。FIG. 4 is a perspective view of a stator core provided in the stator. 図5は、ロータの斜視図である。FIG. 5 is a perspective view of the rotor. 図6は、第1実施形態にかかるモータの変形例の樹脂ケーシング及びカバーを示す部分断面図である。FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the first embodiment. 図7は、第1実施形態にかかるモータの他の変形例の樹脂ケーシング及びカバーを示す部分断面図である。FIG. 7 is a partial cross-sectional view showing a resin casing and cover of another modification of the motor according to the first embodiment. 図8は、第1実施形態にかかるモータの他の変形例の第1軸受収納部材及びその周囲を示す部分断面図である。FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the first embodiment. 図9は、第1実施形態にかかるモータの他の変形例の第1軸受収納部材及びその周囲を示す部分断面図である。FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the first embodiment. 図10は、本発明にかかるモータの他の例の分解斜視図である。FIG. 10 is an exploded perspective view of another example of the motor according to the present invention. 図11は、図10に示すモータの断面図である。11 is a cross-sectional view of the motor shown in FIG. 図12は、本発明にかかるモータのさらに他の例の断面図である。FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention. 図13は、本発明にかかるモータのさらに他の例の分解斜視図である。FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention. 図14は、図13に示すモータの断面図である。14 is a cross-sectional view of the motor shown in FIG. 図15は、本発明にかかるモータのさらに他の例の断面図である。FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention. 図16は、本発明にかかるモータのさらに他の例の断面図である。FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
 以下に本発明の例示的な実施形態について図面を参照して説明する。 Hereinafter, exemplary embodiments of the present invention will be described with reference to the drawings.
<1.第1実施形態>
 図1は、本発明にかかるモータの一例の分解斜視図である。図2は、図1に示すモータの断面図である。なお、以下の説明では、中心軸Axが延びる方向、すなわち、図2において左右方向を軸方向とする。また、軸方向に対して直交する方向を径方向とし、軸を中心とする円の接線方向を周方向とする。
<1. First Embodiment>
FIG. 1 is an exploded perspective view of an example of a motor according to the present invention. FIG. 2 is a cross-sectional view of the motor shown in FIG. In the following description, the direction in which the central axis Ax extends, that is, the left-right direction in FIG. A direction perpendicular to the axial direction is a radial direction, and a tangential direction of a circle centering on the axis is a circumferential direction.
 また、本書では、軸方向について、図2を参照して以下のとおり設定する。すなわち、図2において、軸方向右側に向かう方向を第1方向Opとし、左側に向かう方向を第2方向Orとする。なお、本書における「左方向」、「右方向」は、説明のために設定したものである。そのため、これらの方向は、モータAを実際に使用するときの向きを限定するものではない。 In this document, the axial direction is set as follows with reference to FIG. That is, in FIG. 2, a direction toward the right side in the axial direction is defined as a first direction Op, and a direction toward the left side is defined as a second direction Or. The “left direction” and “right direction” in this document are set for explanation. Therefore, these directions do not limit the direction when the motor A is actually used.
<1.1 モータの構成>
 図1に示すように、本実施形態にかかるモータAは、ステータ1と、樹脂ケーシング2と、カバー3と、ロータ4と、第1軸受51と、第2軸受52とを有する。樹脂ケーシング2は、ステータ1の外周面を覆う。すなわち、モータAは、ステータ1を樹脂ケーシング2で封止した、いわゆる、モールドモータである。ロータ4は、ステータ1の内側に配置される。ロータ4は、中心軸Axに沿って延びる回転軸40を備える。そして、回転軸40が、第1軸受51及び第2軸受52に支持されており、ステータ1に対して回転可能である。すなわち、本実施形態にかかるモータAは、ステータ1の内側でロータ4が回転するインナーロータ型DCブラシレスモータである。そして、複数の軸受(51、52)は、軸方向に互いに離間した位置で回転軸40を回転可能に支持する。
<1.1 Motor configuration>
As shown in FIG. 1, the motor A according to this embodiment includes a stator 1, a resin casing 2, a cover 3, a rotor 4, a first bearing 51, and a second bearing 52. The resin casing 2 covers the outer peripheral surface of the stator 1. That is, the motor A is a so-called molded motor in which the stator 1 is sealed with the resin casing 2. The rotor 4 is disposed inside the stator 1. The rotor 4 includes a rotating shaft 40 that extends along the central axis Ax. The rotating shaft 40 is supported by the first bearing 51 and the second bearing 52 and can rotate with respect to the stator 1. That is, the motor A according to the present embodiment is an inner rotor type DC brushless motor in which the rotor 4 rotates inside the stator 1. And a some bearing (51, 52) supports the rotating shaft 40 rotatably in the position mutually spaced apart to the axial direction.
<1.2 ステータの構成>
 ステータ1について、新たな図面を参照して説明する。図3は、ステータコアの斜視図である。図4は、ステータに備えられるステータコアの斜視図である。図3、図4に示すように、ステータ1は、ステータコア11と、絶縁体12と、巻線13とを備える。そして、ステータ1は、ロータ4の外周面と径方向に対向するステータコア11に絶縁体12を介して巻きつけられた複数の巻線13を有する。図2に示すように、ステータ1は、第1軸受51が収納される第1軸受収納部材61と、第2軸受52が収納される第2軸受収納部材62とを備える。すなわち、ステータ1は、複数の軸受(51、52)がそれぞれ収納される複数の軸受収納部材(61、62)を備える。
<1.2 Stator configuration>
The stator 1 will be described with reference to a new drawing. FIG. 3 is a perspective view of the stator core. FIG. 4 is a perspective view of a stator core provided in the stator. As shown in FIGS. 3 and 4, the stator 1 includes a stator core 11, an insulator 12, and a winding 13. The stator 1 has a plurality of windings 13 wound around a stator core 11 that is radially opposed to the outer peripheral surface of the rotor 4 via an insulator 12. As shown in FIG. 2, the stator 1 includes a first bearing housing member 61 in which the first bearing 51 is housed, and a second bearing housing member 62 in which the second bearing 52 is housed. That is, the stator 1 includes a plurality of bearing housing members (61, 62) in which a plurality of bearings (51, 52) are respectively housed.
 ステータコア11は導電性を有する。図4に示すように、ステータコア11は、環状のコアバック部111と、ティース部112とを備える。コアバック部111は、軸方向に延びる環状である。ティース部112は、コアバック部111の内周面から径方向内側に突出する。図4に示すようにステータコア11は、12個のティース部112を備える。ティース部112は、周方向に等間隔に配列される。すなわち、本実施形態のモータAにおいて、ステータ1は、12スロットである。 The stator core 11 has conductivity. As shown in FIG. 4, the stator core 11 includes an annular core back portion 111 and a teeth portion 112. The core back portion 111 has an annular shape that extends in the axial direction. The teeth portion 112 protrudes radially inward from the inner peripheral surface of the core back portion 111. As shown in FIG. 4, the stator core 11 includes twelve teeth portions 112. The teeth parts 112 are arranged at equal intervals in the circumferential direction. That is, in the motor A of the present embodiment, the stator 1 has 12 slots.
 絶縁体12は、ステータ11を覆う。絶縁体12は、樹脂の成形体である。絶縁体12は、ティース部112の全体を覆うとともに、コアバック部111の軸方向の両端面を覆う。絶縁体12は、ティース部112を覆う絶縁体ティース部121と、コアバック部111の少なくとも軸方向端部を覆う絶縁体コアバック部122とを有する。絶縁体12で覆われたティース部112(絶縁体ティース部122)に導線を巻きつけて巻線13が形成される。絶縁体12によって、ステータコア11と巻線13とが絶縁される。なお、本実施形態において、絶縁体12は、樹脂の成型体であるが、これに限定されない。ステータコア11と巻線13とを絶縁することができる構成を広く採用できる。 The insulator 12 covers the stator 11. The insulator 12 is a resin molded body. The insulator 12 covers the whole tooth portion 112 and covers both end surfaces of the core back portion 111 in the axial direction. The insulator 12 includes an insulator tooth portion 121 that covers the tooth portion 112 and an insulator core back portion 122 that covers at least the axial end of the core back portion 111. A winding wire 13 is formed by winding a conductive wire around the tooth portion 112 (insulator tooth portion 122) covered with the insulator 12. The insulator 12 insulates the stator core 11 and the winding 13 from each other. In the present embodiment, the insulator 12 is a resin molded body, but is not limited thereto. The structure which can insulate the stator core 11 and the coil | winding 13 is employable widely.
 上述のとおり絶縁体12は、ステータコア11と巻線13を絶縁する。そのため、ステータコア11において、コアバック部111の径方向の外周面は、絶縁体12で被覆されずに露出してもよい。なお、ステータコア11は、電磁鋼板を積層した構造であってもよいし、紛体の焼成、鋳造等、単一の部材であってもよい。また、ステータコア11は、ティース部112を1個含む分割コアに分割可能な構成であってもよいし、帯状の部材を巻いて形成される構成であってもよい。ステータ1の、径方向中央には、軸方向に貫通し、ロータ4が配置される。 As described above, the insulator 12 insulates the stator core 11 and the winding 13. Therefore, in the stator core 11, the radially outer peripheral surface of the core back portion 111 may be exposed without being covered with the insulator 12. The stator core 11 may have a structure in which electromagnetic steel plates are laminated, or may be a single member such as powder firing or casting. Further, the stator core 11 may be configured to be divided into divided cores including one tooth portion 112, or may be formed by winding a belt-shaped member. A rotor 4 is disposed in the center of the stator 1 in the radial direction so as to penetrate in the axial direction.
 巻線13は、ステータコア11のティース部112のそれぞれに配置される。すなわち、モータAでは、12個の巻線13が配置される。そして、ステータ1に備えられた12個の巻線13は、電流が供給されるタイミングによって3系統(以下、3相とする)に分けられる。この3相を、それぞれ、U相、V相、W相とする。つまり、ステータ1は、4個のU相巻線、4個のV相巻線及び4個のW相巻線を備える。なお、以下の説明において、各相の巻線をまとめて単に巻線13として説明する。 The windings 13 are disposed on each of the tooth portions 112 of the stator core 11. That is, in the motor A, twelve windings 13 are arranged. The twelve windings 13 provided in the stator 1 are divided into three systems (hereinafter referred to as three phases) according to the timing at which current is supplied. These three phases are referred to as a U phase, a V phase, and a W phase, respectively. That is, the stator 1 includes four U-phase windings, four V-phase windings, and four W-phase windings. In the following description, the windings of the respective phases are collectively described as the windings 13.
 また、ステータ1には、複数の巻線13同士を接続する又は巻線13とモータAに備えられた基板Bdに実装された、制御回路(不図示)と電気的に接続される渡り線部131を備える。そして、渡り線部131は、絶縁体12のコアバック部111の軸方向の端面をカバーする絶縁体コアバック部122に備えられた配線部120に配置される。なお、図2に示すように、ステータ1は、コアバック部111の第1方向Op側の端面を覆う絶縁体12の径方向外側の面に渡り線131が配置される配線部120を備える。 In addition, the stator 1 is connected to a plurality of windings 13 or connected to a control circuit (not shown) connected to the windings 13 and a substrate Bd provided in the motor A. 131. And the crossover part 131 is arrange | positioned at the wiring part 120 with which the insulator core back part 122 which covers the axial end surface of the core back part 111 of the insulator 12 was equipped. As shown in FIG. 2, the stator 1 includes a wiring portion 120 in which a crossover wire 131 is disposed on a radially outer surface of the insulator 12 that covers an end surface of the core back portion 111 on the first direction Op side.
<1.3 樹脂ケーシング及びカバーの構成>
 図1、図2等に示すように、樹脂ケーシング2は、円筒形状である。樹脂ケーシング2は、内部にステータコア11を封止した樹脂のモールド成型体である。すなわち、樹脂ケーシング2は、ステータ1の少なくとも絶縁体13及び巻線12を封止する。なお、図2に示すように、モータAでは、ステータコア11の径方向の外面も覆う。樹脂ケーシング2は、第1方向Op側の端部の少なくとも一部が閉じられた有底円筒形状である。そして、底部の径方向中央部分に軸方向に延びる樹脂ケーシング孔20が設けられる。
<1.3 Structure of resin casing and cover>
As shown in FIGS. 1 and 2, the resin casing 2 has a cylindrical shape. The resin casing 2 is a resin molded body in which the stator core 11 is sealed. That is, the resin casing 2 seals at least the insulator 13 and the winding 12 of the stator 1. As shown in FIG. 2, the motor A also covers the outer surface in the radial direction of the stator core 11. The resin casing 2 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. And the resin casing hole 20 extended in an axial direction is provided in the radial direction center part of a bottom part.
 底部の第1方向Op側の面の樹脂ケーシング孔20の径方向外側には、軸方向に凹んだ凹穴21が設けられる。ロータ4に取り付けられた回転軸40が、樹脂ケーシング孔20を軸方向に貫通する。また、樹脂ケーシング孔20には、第1軸受収納部材61がインサート成形にて固定される。なお、第1軸受収納部61の詳細については、後述する。 A concave hole 21 that is recessed in the axial direction is provided on the outer side in the radial direction of the resin casing hole 20 on the surface on the first direction Op side of the bottom. A rotating shaft 40 attached to the rotor 4 passes through the resin casing hole 20 in the axial direction. The first bearing housing member 61 is fixed to the resin casing hole 20 by insert molding. The details of the first bearing storage 61 will be described later.
 図1、図2等に示すように、カバー3は、樹脂ケーシング2を覆う。カバー3は、第1方向Op側の端部の少なくとも一部が閉じられた有底円筒形状である。すなわち、カバー3は軸方向に延びる筒状である。カバー3は、例えば、金属板を押し出し加工することで、形成される。そして、カバー3の底部の径方向中央部には、軸方向に貫通するカバー孔30を備える。そして、カバー孔30の径方向外側には、軸方向内側(図2において、第2方向Or側)に突入したケーシング接触部31が備えられる。すなわち、カバー3は、底部の径方向中心部に内側に突入したケーシング接触部31を備え、ケーシング接触部31の中央にカバー孔30を備える。 As shown in FIGS. 1 and 2, the cover 3 covers the resin casing 2. The cover 3 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. That is, the cover 3 has a cylindrical shape extending in the axial direction. The cover 3 is formed, for example, by extruding a metal plate. And the cover hole 30 penetrated to an axial direction is provided in the radial direction center part of the bottom part of the cover 3. FIG. A casing contact portion 31 that protrudes inward in the axial direction (in the second direction Or side in FIG. 2) is provided outside the cover hole 30 in the radial direction. That is, the cover 3 includes a casing contact portion 31 that protrudes inwardly into the radial center of the bottom portion, and includes a cover hole 30 in the center of the casing contact portion 31.
 樹脂ケーシング2は、図2における第1方向Op側をカバー3に挿入する。そして、後述の圧入部22がカバー3に圧入される。カバー3に樹脂ケーシング2を圧入したとき、ケーシング接触部31は、凹穴21と軸方向に重なる。さらに、樹脂ケーシング孔20とカバー孔30とも軸方向に重なる。樹脂ケーシング孔20及びカバー孔30を、回転軸40が貫通する。 The resin casing 2 is inserted into the cover 3 on the first direction Op side in FIG. Then, a press-fit portion 22 described later is press-fitted into the cover 3. When the resin casing 2 is press-fitted into the cover 3, the casing contact portion 31 overlaps the recessed hole 21 in the axial direction. Furthermore, the resin casing hole 20 and the cover hole 30 also overlap in the axial direction. The rotation shaft 40 passes through the resin casing hole 20 and the cover hole 30.
 なお、樹脂ケーシング2をカバー3に圧入したとき、ケーシング接触部31が、凹穴21と接触する。ケーシング接触部31が凹穴21と軸方向に接触する。そして、ケーシング接触部31の径方向内側の端部には、軸方向(ここでは、外側、すなわち、第1方向Op側)に延びる導電部312が一体の部材で形成される。そして、導電部312は、内部に第1軸受収納部材61の外周面が圧入される。すなわち、第1軸受収納部材61は、導電部312に圧入されることで、カバー3と直接的に電気的に導通される。(請求項1)また、軸受収納部材61とカバー3とを電気的に導通させる導電部312を備える。また、導電部312の径方向内側がカバー孔30であり、カバー孔30と第1軸受収納部材61との接触部部分からのガス、水、塵、埃等の進入が抑制される。 In addition, when the resin casing 2 is press-fitted into the cover 3, the casing contact portion 31 comes into contact with the recessed hole 21. The casing contact portion 31 contacts the recessed hole 21 in the axial direction. A conductive portion 312 extending in the axial direction (here, the outside, that is, the first direction Op side) is formed as an integral member at the radially inner end of the casing contact portion 31. And as for the electroconductive part 312, the outer peripheral surface of the 1st bearing storage member 61 is press-fit inside. In other words, the first bearing housing member 61 is directly electrically connected to the cover 3 by being press-fitted into the conductive portion 312. (Claim 1) In addition, a conductive portion 312 for electrically connecting the bearing housing member 61 and the cover 3 is provided. Further, the radially inner side of the conductive portion 312 is the cover hole 30, and entry of gas, water, dust, dust, and the like from the contact portion portion between the cover hole 30 and the first bearing housing member 61 is suppressed.
 次に、樹脂ケーシング2のカバー3への取り付けについて説明する。樹脂ケーシング2は、径方向外周面に圧入部22と、凹部23とを備える。すなわち、樹脂ケーシング2は、カバー3の内部に圧入される圧入部22を備える。図2に示すように、圧入部22は、樹脂ケーシング2の外周面のステータコア11と径方向に重なる部分に備えられる。すなわち、圧入部22は、樹脂ケーシング2を径方向に見て、ステータコア22と重なる。樹脂ケーシング2は、凹部23が形成された側の端部からカバー3の開口に挿入される。その後、樹脂ケーシング2はカバー3に圧入により固定される。 Next, attachment of the resin casing 2 to the cover 3 will be described. The resin casing 2 includes a press-fit portion 22 and a concave portion 23 on a radially outer peripheral surface. That is, the resin casing 2 includes a press-fit portion 22 that is press-fit into the cover 3. As shown in FIG. 2, the press-fit portion 22 is provided in a portion overlapping the stator core 11 on the outer peripheral surface of the resin casing 2 in the radial direction. That is, the press-fit portion 22 overlaps the stator core 22 when the resin casing 2 is viewed in the radial direction. The resin casing 2 is inserted into the opening of the cover 3 from the end on the side where the recess 23 is formed. Thereafter, the resin casing 2 is fixed to the cover 3 by press fitting.
 つまり、樹脂ケーシング2は、圧入部22においてカバー3の内周面に圧入される。圧入部22は、ステータコア11と径方向に重なる位置に備えられる。圧入時はカバー3から樹脂ケーシング2に対して、径方向及び軸方向に力が作用する。圧入部22が樹脂ケーシング2の樹脂よりも強度が高いステータコア11と径方向に重なる位置に備えられることで、圧入時にカバー3から力が作用しても、樹脂ケーシング2の変形等が発生しにくい。 That is, the resin casing 2 is press-fitted into the inner peripheral surface of the cover 3 at the press-fitting portion 22. The press-fit portion 22 is provided at a position overlapping the stator core 11 in the radial direction. At the time of press fitting, force acts on the resin casing 2 from the cover 3 in the radial direction and the axial direction. Since the press-fit portion 22 is provided at a position that overlaps the stator core 11 having a higher strength than the resin of the resin casing 2 in the radial direction, even if a force is applied from the cover 3 during press-fit, the deformation of the resin casing 2 is unlikely to occur. .
 凹部23は、樹脂ケーシング2の外周面の絶縁体12の渡り線部131が配置される配線部120と径方向に重なる。凹部23は、樹脂ケーシング2の第1方向Op側の端部に設けられており、周方向に連続して形成される。本実施形態では、樹脂ケーシング2の径方向端部に形成されるが、これに限定されない。 The concave portion 23 overlaps with the wiring portion 120 in which the crossover portion 131 of the insulator 12 on the outer peripheral surface of the resin casing 2 is arranged in the radial direction. The recessed part 23 is provided in the edge part by the side of the 1st direction Op of the resin casing 2, and is formed continuously in the circumferential direction. In this embodiment, although formed in the radial direction edge part of the resin casing 2, it is not limited to this.
 また、モータAの取り付け場所の条件によって、モータAの内部の空気に含まれる水が結露して結露水が溜まる場合がある。凹部23にも空気が溜まっており、溜まった空気に含まれる水分が結露する場合がある。そこで、樹脂ケーシング2の外周面には、凹部23から第2方向Or側に向かって延びる凹溝200が備えられる。そして、カバー3の凹溝200と連続する位置にカバー3の外部と凹溝200とを連結する水抜き孔301が備えられる。 Also, depending on the conditions of the installation location of the motor A, water contained in the air inside the motor A may condense and the condensed water may accumulate. Air is also accumulated in the recess 23, and moisture contained in the accumulated air may condense. Therefore, the outer peripheral surface of the resin casing 2 is provided with a concave groove 200 extending from the concave portion 23 toward the second direction Or side. And the drain hole 301 which connects the exterior of the cover 3 and the ditch | groove 200 in the position which continues with the ditch | groove 200 of the cover 3 is provided.
 これにより、凹部23に溜まった結露水は、凹溝200を通り、水抜き孔301を介して外部に放出される。なお、例えば、電気回路が絶縁された等で結露水が発生しても影響を受けない又は受けにくい構造の場合、凹溝200及び水抜き孔301は、省略してもよい。凹溝200及び水抜き孔301が省略されていても、結露水はモータAの駆動時の熱で凹部23の空気中に蒸発する。 Thus, the condensed water accumulated in the recess 23 passes through the groove 200 and is discharged to the outside through the drain hole 301. Note that, for example, in the case of a structure that is not affected or hardly affected even when condensed water is generated due to insulation of an electric circuit, the recessed groove 200 and the drain hole 301 may be omitted. Even if the recessed groove 200 and the drain hole 301 are omitted, the condensed water evaporates into the air in the recessed portion 23 by the heat when the motor A is driven.
 樹脂ケーシング2は、軸方向において、凹部23が設けられる側からカバー3に挿入されて、圧入により固定される。樹脂ケーシング2がカバー3の内部に圧入されたとき、凹部23が形成される部分とカバー3の内面とは、径方向に隙間Gpが形成される。 The resin casing 2 is inserted into the cover 3 from the side where the recess 23 is provided in the axial direction, and fixed by press-fitting. When the resin casing 2 is press-fitted into the cover 3, a gap Gp is formed in the radial direction between the portion where the recess 23 is formed and the inner surface of the cover 3.
 また、図2に示すように、樹脂ケーシング2の凹部23が備えられる部分の径方向の厚みは、樹脂ケーシング2の他の部分の厚みよりも薄い。すなわち、凹部23が設けられる部分は、他の部分よりも厚みが薄い薄肉部24である。渡り線部131に電流が流れて、渡り線部131が加熱される場合がある。このとき、薄肉部24が形成されることで、渡り線部131の熱が樹脂ケーシング2の外部に放出されやすい。 Further, as shown in FIG. 2, the radial thickness of the portion of the resin casing 2 where the recess 23 is provided is thinner than the thickness of the other portion of the resin casing 2. That is, the portion where the concave portion 23 is provided is a thin portion 24 having a smaller thickness than other portions. In some cases, a current flows through the crossover part 131 and the crossover part 131 is heated. At this time, by forming the thin portion 24, the heat of the connecting wire portion 131 is easily released to the outside of the resin casing 2.
<1.4 ロータの構成>
 図5は、ロータの斜視図である。図5に示すように、ロータ4は、ロータコア41と、複数個のマグネット42と、モールド部43とを備える。ロータコア41は、軸方向に延びる筒形状部材411と、筒形状の部材の径方向内側に配される軸支持部材412とを備える。筒状部材411と軸支持部材412とは、樹脂のモールド成形体であるモールド部43で相互に固定される。ロータコア41は、磁性体である。ロータコア41は、磁性板を径方向に積層した積層体であってもよいし、例えば、紛体を焼結して同一の部材として形成した成形体であってもよい。
<1.4 Rotor configuration>
FIG. 5 is a perspective view of the rotor. As shown in FIG. 5, the rotor 4 includes a rotor core 41, a plurality of magnets 42, and a mold part 43. The rotor core 41 includes a tubular member 411 extending in the axial direction and a shaft support member 412 disposed on the radially inner side of the tubular member. The cylindrical member 411 and the shaft support member 412 are fixed to each other by a mold part 43 which is a resin molded product. The rotor core 41 is a magnetic body. The rotor core 41 may be a laminated body in which magnetic plates are laminated in the radial direction, or may be a molded body formed by sintering a powder as the same member, for example.
 回転軸40は、円柱形状である。回転軸40は、ロータコア41の軸支持部材412の径方向中心部を貫通する。回転軸40と軸支持部材412とは、相対的に固定される。なお、固定方法としては、圧入、溶接等を挙げることができるが、これに限定されない。回転軸40と軸支持部材412とを固定できる方法を広く採用することができる。すなわち、回転軸40は、ロータ4に固定されており、ロータ4が回転することで、回転軸40が中心軸Axを中心として回転する。 The rotary shaft 40 has a cylindrical shape. The rotary shaft 40 passes through the central portion in the radial direction of the shaft support member 412 of the rotor core 41. The rotating shaft 40 and the shaft support member 412 are relatively fixed. Examples of the fixing method include press-fitting and welding, but are not limited thereto. A method that can fix the rotating shaft 40 and the shaft support member 412 can be widely employed. That is, the rotating shaft 40 is fixed to the rotor 4, and the rotating shaft 40 rotates about the central axis Ax when the rotor 4 rotates.
 複数個のマグネット42は、ロータコア41の径方向外側に配置される。本実施形態のロータ4では、複数個のマグネット42を周方向に並べて配置する。例えば、ロータコア41は、8個のマグネット42を備える。なお、本実施形態では、複数個のマグネット42を並べたが、これに限定されない。例えば、円筒形の磁性体に対し、周方向にN極とS極とを交互に着磁させたマグネットを用いてもよい。 The plurality of magnets 42 are arranged on the radially outer side of the rotor core 41. In the rotor 4 of the present embodiment, a plurality of magnets 42 are arranged side by side in the circumferential direction. For example, the rotor core 41 includes eight magnets 42. In the present embodiment, the plurality of magnets 42 are arranged, but the present invention is not limited to this. For example, a magnet in which N poles and S poles are alternately magnetized in the circumferential direction may be used for a cylindrical magnetic body.
 すなわち、ロータコア41では、N極とS極とを1対の磁極とし、1対の磁極を複数個備える。マグネット42は、例えば、樹脂のモールド等によって、ロータコア41に固定される。なお、マグネット42の固定方法は、樹脂のモールドに限定されず、接着、溶着、機械的な固定方法等、ロータ4の回転に悪影響を与えない又は与えにくい方法が採用される。 That is, in the rotor core 41, the N pole and the S pole are used as a pair of magnetic poles, and a plurality of pairs of magnetic poles are provided. The magnet 42 is fixed to the rotor core 41 by, for example, a resin mold. The method of fixing the magnet 42 is not limited to resin molding, and a method that does not adversely affect the rotation of the rotor 4 such as adhesion, welding, or a mechanical fixing method is employed.
<1.5 軸受の構成>
 回転軸40は、軸方向に離れた2箇所で第1軸受51及び第2軸受52に圧入される。すなわち、回転軸40は、第1軸受51及び第2軸受52によって、軸方向に異なる2箇所で、回転可能に支持される。第2軸受52の内輪には、回転軸40の第2方向Or側の端部が圧入される。第1軸受51の内輪には、回転軸40の第2軸受52に圧入される部分よりも第1方向Op側の部分が圧入される。
<1.5 Bearing configuration>
The rotating shaft 40 is press-fitted into the first bearing 51 and the second bearing 52 at two locations separated in the axial direction. That is, the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52 at two different locations in the axial direction. The end of the rotary shaft 40 on the second direction Or side is press-fitted into the inner ring of the second bearing 52. A portion on the first direction Op side is press-fitted into the inner ring of the first bearing 51 with respect to a portion press-fitted into the second bearing 52 of the rotary shaft 40.
 第1軸受51は、第1軸受収納部材61に収納される。第2軸受52は、第2軸受収納部材62に収納される。詳細は後述するが、第1軸受収納部材61及び第2軸受収納部材62は、直接的又は間接的に樹脂ケーシング2に固定される。このことから、回転軸40は、1対の軸受51、52によって、樹脂ケーシング2(に覆われたステータ1)に回転可能に支持される。 The first bearing 51 is housed in the first bearing housing member 61. The second bearing 52 is housed in the second bearing housing member 62. Although the details will be described later, the first bearing housing member 61 and the second bearing housing member 62 are fixed to the resin casing 2 directly or indirectly. Accordingly, the rotating shaft 40 is rotatably supported by the resin casing 2 (the stator 1 covered with the resin casing 2) by the pair of bearings 51 and 52.
 回転軸40の第1方向Op側には、軸止め輪401が、第2方向Or側の端部には、軸止め輪402が取り付けられる。軸止め輪401は、第1軸受51と接触する。軸止め輪402は、第2軸受52と接触する。なお、軸止め輪401及び軸止め輪402は、回転軸40の外周面に設けられた溝に嵌って固定される。軸止め輪401は、第1軸受51の内輪の第2方向Or側と接触する。軸止め輪401によって、回転軸40の第1軸受51に対する第1方向Op側への移動が制限される。 A shaft retaining ring 401 is attached to the rotating shaft 40 on the first direction Op side, and a shaft retaining ring 402 is attached to an end portion on the second direction Or side. The shaft retaining ring 401 is in contact with the first bearing 51. The shaft retaining ring 402 is in contact with the second bearing 52. Note that the shaft retaining ring 401 and the shaft retaining ring 402 are fixed by being fitted into a groove provided on the outer peripheral surface of the rotating shaft 40. The shaft retaining ring 401 is in contact with the inner ring of the first bearing 51 in the second direction Or side. The shaft retaining ring 401 limits the movement of the rotary shaft 40 in the first direction Op relative to the first bearing 51.
 軸止め輪402は、第2軸受52の内輪の第1方向Op側と接触する。軸止め輪402によって、回転軸40の第2軸受52に対する第2方向Or側への移動が制限される。第1軸受51及び第2軸受52のステータ1に対する軸方向の移動が相対的に制限されており、回転軸40のステータ1に対する軸方向の移動が制限される。なお、軸止め輪401、402は、例えば、一般的にCリング、Eリングと呼ばれる軸用止め輪を採用するが、これに限定されない。1対の軸受51、52のそれぞれの内輪と接触し、回転軸40の移動を制限可能な構成を広く採用することができる。なお、本書における各実施形態では、回転軸40を2個の軸受(第1軸受51及び第2軸受52)で回転可能に支持しているが、これに限定されない。3個以上の軸受で支持してもよい。 The shaft retaining ring 402 is in contact with the first direction Op side of the inner ring of the second bearing 52. The shaft retaining ring 402 restricts the movement of the rotating shaft 40 toward the second direction Or with respect to the second bearing 52. The axial movement of the first bearing 51 and the second bearing 52 with respect to the stator 1 is relatively restricted, and the axial movement of the rotating shaft 40 with respect to the stator 1 is restricted. The shaft retaining rings 401 and 402 employ, for example, shaft retaining rings generally called C-ring and E-ring, but are not limited thereto. A configuration that can contact the inner rings of the pair of bearings 51 and 52 and limit the movement of the rotating shaft 40 can be widely employed. In addition, in each embodiment in this document, although the rotating shaft 40 is rotatably supported by two bearings (the 1st bearing 51 and the 2nd bearing 52), it is not limited to this. It may be supported by three or more bearings.
<1.6 軸受収納部材の構成>
 第1軸受収納部材61および第2軸受収納部材62は、ここでは、鉄、真鍮等の金属製である。すなわち、軸受収納部材(61、62)及びカバー3は、導電性を有する。
<1.6 Configuration of bearing housing member>
Here, the first bearing housing member 61 and the second bearing housing member 62 are made of metal such as iron or brass. That is, the bearing housing members (61, 62) and the cover 3 have conductivity.
 <1.6.1 第1軸受収納部材>
 第1軸受収納部材61は、内部に第1軸受51が収納可能な筒形状を有する。第1軸受収納部材61の軸方向一方側の端部は、径方向中心部分に軸方向に貫通する端面部610を備える。また、第1軸受収納部材61の軸方向他方側の端部は、径方向外側に延びるフランジ部611を備える。フランジ部611の少なくとも一部が、樹脂ケーシング2にインサート成形される。第1軸受収納部61は、樹脂ケーシング2に、インサート成形にて固定される。なお、フランジ部611には、軸方向に貫通部分を備えてもよい。インサート成形時に貫通部分に樹脂が充填されることで、第1軸受収納部材61の周方向の移動が制限される、すなわち、回り止めがなされる。
<1.6.1 First Bearing Housing Member>
The first bearing housing member 61 has a cylindrical shape in which the first bearing 51 can be housed. The end portion on the one axial side of the first bearing housing member 61 is provided with an end surface portion 610 penetrating in the axial direction at the central portion in the radial direction. Further, the end portion on the other axial side of the first bearing housing member 61 includes a flange portion 611 extending outward in the radial direction. At least a part of the flange portion 611 is insert-molded in the resin casing 2. The first bearing housing 61 is fixed to the resin casing 2 by insert molding. The flange portion 611 may be provided with a through portion in the axial direction. By filling the penetration part with resin at the time of insert molding, the movement of the first bearing housing member 61 in the circumferential direction is restricted, that is, the rotation is prevented.
 なお、樹脂によって回り止めが確実に行われるものであれば、貫通部分は孔に限定されず、例えば、径方向内側に凹む凹部や、径方向外側に突出した凸部であってもよい。また、フランジ部611自体を、多角形(例えば、三角形、四角形)等の形状としたり、楕円形にすることで、回り止めを行うようにしてもよい。第1軸受収納部材61は、中心軸を樹脂ケーシング2に覆われたステータ1の中心軸Axと一致させて、樹脂ケーシング2に固定される。第1軸受収納部材61の内部に第1軸受51の外輪が圧入される。 Note that the through portion is not limited to the hole as long as the rotation can be reliably prevented by the resin, and may be, for example, a concave portion recessed radially inward or a convex portion protruding radially outward. Further, the flange portion 611 itself may be formed in a polygonal shape (for example, a triangle or a quadrangle) or an elliptical shape to prevent rotation. The first bearing housing member 61 is fixed to the resin casing 2 such that the center axis thereof coincides with the center axis Ax of the stator 1 covered with the resin casing 2. The outer ring of the first bearing 51 is press-fitted into the first bearing housing member 61.
 <1.6.2 第2軸受収納部材>
 図2に示すように、第2軸受収納部材62は、第2軸受52を保持する。第2軸受収納部材62は、収納部621と、外筒部620とを有する。収納部621は、筒形状であり、内部に第2軸受52を収納する。収納部621の内部に第2軸受52の外輪が圧入される。
<1.6.2 Second bearing housing member>
As shown in FIG. 2, the second bearing housing member 62 holds the second bearing 52. The second bearing housing member 62 includes a housing portion 621 and an outer cylinder portion 620. The storage portion 621 has a cylindrical shape and stores the second bearing 52 therein. The outer ring of the second bearing 52 is press-fitted into the storage portion 621.
 外筒部620は、収納部621よりも大径であり、外筒部620は、内部にカバー3の第2方向Or側の端部が圧入される。なお、カバー3の第2方向Or側の端部の外筒部620に圧入される部分がカバー圧入部300である。すなわち、カバー3は、複数の軸受収納部材(61、62)のそれぞれと直接的に電気的に導通される。 The outer cylinder part 620 has a larger diameter than the storage part 621, and the end part of the cover 3 in the second direction Or side is press-fitted inside the outer cylinder part 620. A portion of the cover 3 that is press-fitted into the outer tube portion 620 at the end portion on the second direction Or side is the cover press-fit portion 300. That is, the cover 3 is directly electrically connected to each of the plurality of bearing housing members (61, 62).
 すなわち、第2軸受52を収納部621に圧入した後、第2軸受収納部材62の外筒部620の内部にカバー3のカバー圧入部300が圧入される。そして、第2軸受収納部材62に樹脂ケーシング2が圧入されることで、樹脂ケーシング2に覆われたステータ1に対して、第2軸受62が固定される。第2軸受52の外輪がステータ1に対して固定され、第2軸受52の中心軸が、ステータ1の中心軸Axと一致する。 That is, after the second bearing 52 is press-fitted into the storage part 621, the cover press-fitting part 300 of the cover 3 is press-fitted into the outer cylinder part 620 of the second bearing storage member 62. Then, when the resin casing 2 is press-fitted into the second bearing housing member 62, the second bearing 62 is fixed to the stator 1 covered with the resin casing 2. The outer ring of the second bearing 52 is fixed to the stator 1, and the center axis of the second bearing 52 coincides with the center axis Ax of the stator 1.
 図2に示すように、収納部621と外筒部620とは、同一の部材で形成される。なお、ここでは、第2軸受収納部材62は、金属板を絞り加工して製造する。しかしながら、これに限定されない。 As shown in FIG. 2, the storage part 621 and the outer cylinder part 620 are formed of the same member. Here, the second bearing housing member 62 is manufactured by drawing a metal plate. However, it is not limited to this.
 カバー3と軸受収納部材(第1軸受収納部材61)との導通部分において、軸受収納部材(第1軸受収納部材61)の外周面は、他方(カバー3の導電部312)に対して圧入される筒状圧入部612を備える。また、カバー3と軸受収納部材(第2軸受収納部材62)との導通部分において、カバー3の外周面は、他方(第2軸受収納部材62の外筒部620)に対して圧入される圧入部(カバー圧入部300)を備える。 In the conductive portion between the cover 3 and the bearing housing member (first bearing housing member 61), the outer peripheral surface of the bearing housing member (first bearing housing member 61) is press-fitted into the other (the conductive portion 312 of the cover 3). A cylindrical press-fit portion 612 is provided. Further, in the conductive portion between the cover 3 and the bearing housing member (second bearing housing member 62), the outer peripheral surface of the cover 3 is press-fitted into the other (the outer cylinder portion 620 of the second bearing housing member 62). Part (cover press-fitting part 300).
<1.7 その他の構成部>
 図2に示すように、モータAでは、カバー3の第2方向Or側が、第2軸受収納部材62の外筒部620に圧入される。そのため、外筒部620とカバー圧入部300の隙間からの水、埃、塵等の異物の進入が抑制される。一方で、モータAの第1方向Op側は、回転軸40が貫通するための第1軸受収納部61の端面部610に軸受収納部孔を備える。この軸受収納部孔は、回転軸40の回転を邪魔しないために、回転軸40との間に隙間が形成される大きさである。このすきまから、水、塵、埃等の異物がモータAの内部に浸入しやすい。そこで、モータAには、第1軸受収納部材61からの異物の進入を抑制するための軸受側侵入防止部材71およびシャフト側侵入防止部材72を備える。
<1.7 Other components>
As shown in FIG. 2, in the motor A, the second direction Or side of the cover 3 is press-fitted into the outer cylinder portion 620 of the second bearing housing member 62. Therefore, entry of foreign matters such as water, dust, and dust from the gap between the outer cylinder portion 620 and the cover press-fit portion 300 is suppressed. On the other hand, the first direction Op side of the motor A includes a bearing housing portion hole in the end surface portion 610 of the first bearing housing portion 61 through which the rotating shaft 40 passes. The bearing housing portion hole has such a size that a gap is formed between the bearing housing hole and the rotating shaft 40 so as not to disturb the rotation of the rotating shaft 40. From this clearance, foreign matters such as water, dust, and dust are likely to enter the motor A. Therefore, the motor A includes a bearing-side intrusion preventing member 71 and a shaft-side intrusion preventing member 72 for suppressing entry of foreign matter from the first bearing housing member 61.
 図2に示すように、軸受側侵入防止部材71は、第1軸受収納部材61の外面を覆う。そして、回転軸40の外側を囲むとともに径方向に延びる。なお、軸受側侵入防止部材71は、例えば、ゴム等の材料で形成されており、第1軸受収納部材61に密着する。また、軸受側侵入防止部材71は、回転軸40との間に隙間を有して、すなわち、非接触を維持して取り付けられる。 As shown in FIG. 2, the bearing-side intrusion preventing member 71 covers the outer surface of the first bearing housing member 61. And it surrounds the outer side of the rotating shaft 40, and is extended to radial direction. The bearing-side intrusion preventing member 71 is made of, for example, a material such as rubber, and is in close contact with the first bearing housing member 61. Further, the bearing-side intrusion preventing member 71 is attached with a gap between the bearing 40 and the rotating shaft 40, that is, while maintaining non-contact.
 また、シャフト側侵入防止部材72は、軸受側侵入防止部材71の径方向外側を囲んで配置される。シャフト側侵入防止部材72は、回転軸40に備えられた溝400内に配置される。これにより、シャフト側侵入防止部材72の軸方向の移動が制限される。軸受側侵入防止部材71とシャフト側侵入防止部材72との間の空間を小さくすることで、異物のモータAへの進入が抑制される。すなわち、軸受側侵入防止部材71とシャフト側侵入防止部材72とは同時にモータAに取り付けることで、モータAの内部への異物の進入を抑制する役割を果たす。 Further, the shaft side intrusion preventing member 72 is disposed so as to surround the radially outer side of the bearing side intrusion preventing member 71. The shaft side intrusion preventing member 72 is disposed in the groove 400 provided in the rotating shaft 40. Thereby, the movement of the shaft side intrusion preventing member 72 in the axial direction is limited. By reducing the space between the bearing side intrusion prevention member 71 and the shaft side intrusion prevention member 72, entry of foreign matter into the motor A is suppressed. That is, the bearing-side intrusion preventing member 71 and the shaft-side intrusion preventing member 72 are attached to the motor A at the same time, thereby suppressing the entry of foreign matter into the motor A.
 シャフト側侵入防止部材72の第2方向Or側の先端の一部は、凹穴21と重なる。また、カバー3のケーシング接触部31も凹穴21に備えられているが、シャフト側侵入防止部材72は、ケーシング接触部31と非接触状態で回転軸40に固定される。すなわち、シャフト側侵入防止部材72の開口の一部が、凹穴21内に配置される。そして、ケーシング接触部31とシャフト側侵入防止部材72とが非接触であるため、回転軸40が回転を制限しない。 A part of the tip of the shaft side intrusion preventing member 72 on the second direction Or side overlaps the concave hole 21. The casing contact portion 31 of the cover 3 is also provided in the recessed hole 21, but the shaft side intrusion prevention member 72 is fixed to the rotating shaft 40 in a non-contact state with the casing contact portion 31. That is, a part of the opening of the shaft side intrusion preventing member 72 is disposed in the recessed hole 21. And since the casing contact part 31 and the shaft side penetration | invasion prevention member 72 are non-contact, the rotating shaft 40 does not restrict | limit rotation.
 また、樹脂ケーシング2のステータ1よりも第2方向Or側には、基板Bdと、保護シートIsとが備えられる。基板Bdは、複数個の巻線13に供給する電流のタイミング、電流の大きさ等を制御する制御回路(不図示)が実装される。なお、制御回路がモータAの外部に設けられる場合もあり、その場合には、基板Bdを省略してもよい。保護シートIsは、基板Bdと第2軸受収納部材62との間に配置される絶縁部材である。基板Bdを備えないモータの場合、保護シートIsを省略してもよい。 Further, a substrate Bd and a protective sheet Is are provided on the resin casing 2 on the second direction Or side of the stator 1. On the substrate Bd, a control circuit (not shown) for controlling the timing of the current supplied to the plurality of windings 13, the magnitude of the current, and the like is mounted. Note that the control circuit may be provided outside the motor A, and in that case, the substrate Bd may be omitted. The protective sheet Is is an insulating member disposed between the substrate Bd and the second bearing housing member 62. In the case of a motor that does not include the substrate Bd, the protective sheet Is may be omitted.
<1.8 モータの動作>
 以上示したモータAの動作について説明する。モータAの駆動時において、巻線13には、電流が供給される。このとき、電流によって巻線13が発熱する。このとき、巻線13の熱によりステータコア11も加熱される。ステータコア11及び巻線13は、樹脂ケーシング2に覆われる。ステータコア11及び巻線13の熱は、樹脂ケーシング2に伝達される。
<1.8 Motor operation>
The operation of the motor A shown above will be described. When the motor A is driven, a current is supplied to the winding 13. At this time, the winding 13 generates heat due to the current. At this time, the stator core 11 is also heated by the heat of the winding 13. Stator core 11 and winding 13 are covered with resin casing 2. The heat of the stator core 11 and the winding 13 is transmitted to the resin casing 2.
 樹脂ケーシング2の熱はカバー3に伝達する。カバー3は、主に金属製の材料が用いられ、樹脂ケーシング2よりも、線膨張係数が小さい。これにより、樹脂ケーシング2とカバー3の熱膨張による変形量の差が発生する。ただし、樹脂ケーシング2の圧入部22において、樹脂ケーシング2とカバー3とが圧入されている。そのため、樹脂ケーシング2の熱がカバー3に伝達され放熱されるため、圧入部22においては、樹脂ケーシング2の熱膨張は抑えられる。 Resin casing 2 heat is transferred to the cover 3. The cover 3 is mainly made of a metal material and has a smaller linear expansion coefficient than the resin casing 2. Thereby, the difference of the deformation | transformation amount by the thermal expansion of the resin casing 2 and the cover 3 generate | occur | produces. However, the resin casing 2 and the cover 3 are press-fitted in the press-fit portion 22 of the resin casing 2. Therefore, since the heat of the resin casing 2 is transmitted to the cover 3 and radiated, the thermal expansion of the resin casing 2 is suppressed in the press-fit portion 22.
 樹脂ケーシング2において、圧入部22から軸方向にずれた部分では、絶縁体12を樹脂ケーシング2で封止している。絶縁体12は樹脂であり、絶縁体12の線膨張係数は、ステータコア11よりも大きい。そのため、樹脂ケーシング2のステータコア11と径方向に重ならない部分は、ステータコア11と径方向に重なる圧入部22に比べて、熱膨張による径方向外側への変形はより大きい。また、ステータコア11からカバー3の距離がより離れているため、圧入部22よりも放熱性が劣る。よって、絶縁体12とカバー3の熱膨張による変形量の差による、樹脂ケーシング2のひずみ、ずれ等の不具合が発生する。 In the resin casing 2, the insulator 12 is sealed with the resin casing 2 at a portion shifted in the axial direction from the press-fit portion 22. The insulator 12 is resin, and the linear expansion coefficient of the insulator 12 is larger than that of the stator core 11. Therefore, the portion of the resin casing 2 that does not overlap the stator core 11 in the radial direction is more deformed outwardly in the radial direction due to thermal expansion than the press-fit portion 22 that overlaps the stator core 11 in the radial direction. In addition, since the distance from the stator core 11 to the cover 3 is further away, the heat dissipation is inferior to the press-fit portion 22. Therefore, problems such as distortion and displacement of the resin casing 2 due to a difference in deformation amount due to thermal expansion between the insulator 12 and the cover 3 occur.
 なお、樹脂ケーシング2のカバー3の開口側(図2において、第2方向Or側)は、樹脂ケーシング2の熱膨張による変形が開口側に逃げる。一方で、カバー3の奥側(図2において、第1方向Op側)は、熱膨張による変形を逃がす場所がない。そのため、モータAでは、絶縁体12の径方向外方に、カバー3と樹脂ケーシング2との間に隙間Gpが備えられる。 In addition, on the opening side of the cover 3 of the resin casing 2 (in the second direction Or side in FIG. 2), deformation due to thermal expansion of the resin casing 2 escapes to the opening side. On the other hand, the back side of the cover 3 (the first direction Op side in FIG. 2) does not have a place to escape deformation due to thermal expansion. Therefore, in the motor A, a gap Gp is provided between the cover 3 and the resin casing 2 outside the insulator 12 in the radial direction.
 これにより、樹脂ケーシング2のステータコア11と軸方向にずれた位置(特に、圧入方向における奥側)における樹脂ケーシング2とカバー3の変形量の差が、隙間Gpに吸収される。これにより、樹脂ケーシング2とカバー3の熱膨張による変形量の差による、樹脂ケーシング2のひずみ、ずれ等の不具合を抑制できる。 Thereby, a difference in deformation amount between the resin casing 2 and the cover 3 at a position shifted in the axial direction from the stator core 11 of the resin casing 2 (in particular, the back side in the press-fitting direction) is absorbed by the gap Gp. Thereby, malfunctions, such as a distortion | strain and shift | offset | difference of the resin casing 2 by the difference of the deformation amount by the thermal expansion of the resin casing 2 and the cover 3, can be suppressed.
 本実施形態のモータAによれば、樹脂ケーシング2とカバー3の熱による変形量の差が大きくなる部分に、隙間を設けた。樹脂ケーシング2とカバー3との熱による変形量の差を、隙間Gpで吸収することで、熱変形量の差によるひずみ、ずれ等を抑制できる。また、樹脂ケーシング2に凹部23を形成することで、樹脂ケーシング2とカバー3との隙間を容易に形成することができる。さらに、樹脂ケーシング2の、凹部23が備えられた部分、すなわち、図2において凹部23と径方向に重なる部分が、樹脂ケーシング2の他の部分よりも薄い薄肉部24とする。このように、薄肉部24を設けることで、渡り線部131に電流が流れたときに発生する熱を樹脂ケーシング2の外部に排出しやすくなる。 According to the motor A of the present embodiment, a gap is provided in a portion where a difference in deformation amount due to heat between the resin casing 2 and the cover 3 becomes large. By absorbing the difference in deformation amount due to heat between the resin casing 2 and the cover 3 with the gap Gp, distortion, deviation, and the like due to the difference in thermal deformation amount can be suppressed. Moreover, the clearance gap between the resin casing 2 and the cover 3 can be easily formed by forming the recessed part 23 in the resin casing 2. FIG. Further, a portion of the resin casing 2 provided with the recess 23, that is, a portion overlapping the recess 23 in the radial direction in FIG. 2 is a thin-walled portion 24 thinner than the other portions of the resin casing 2. As described above, by providing the thin portion 24, it is easy to discharge heat generated when a current flows through the crossover portion 131 to the outside of the resin casing 2.
<1.8.1 軸受の電食について>
 引用文献のような従来のモータでは、第1軸受51の外輪と内輪、又は、第2軸受52の外輪と内輪との間に電位差が発生すると、第1軸受51及び第2軸受52の外輪とボール、内輪とボールの間で放電(スパーク)が発生する場合がある。放電の発生によって、軸受の外輪、ボール、内輪の表面が損傷する、いわゆる、軸受の電食が発生する。第1軸受51及び第2軸受52の電食は、モータAの振動や騒音の原因になる。電食の原因としては、モータAを駆動するインバータ回路に含まれるスイッチング素子を高周波高電圧で駆動することが挙げられる。また、これ以外の要因として、ステータコア、ロータコア41の電位状態等も挙げられる。
<About the electric corrosion of the 1.8.1 bearing>
In the conventional motor such as the cited document, when a potential difference is generated between the outer ring and the inner ring of the first bearing 51 or between the outer ring and the inner ring of the second bearing 52, the outer ring of the first bearing 51 and the second bearing 52 A discharge (spark) may occur between the ball, the inner ring and the ball. Due to the occurrence of electric discharge, the surface of the outer ring, ball and inner ring of the bearing is damaged, so-called electrolytic corrosion of the bearing occurs. The electric corrosion of the first bearing 51 and the second bearing 52 causes vibration and noise of the motor A. As a cause of electrolytic corrosion, driving of a switching element included in an inverter circuit for driving the motor A with high frequency and high voltage can be mentioned. Other factors include the potential state of the stator core and the rotor core 41, and the like.
 そこで、本実施形態にかかるモータAでは、以下の方法で、軸受の電食を抑制している。第1軸受51の外輪が導電性を有する第1軸受収納部材61に収納される。第2軸受52の外輪が、導電性を有する第2軸受収納部材62に収納される。そして、カバー3は、第1軸受収納部材61及び第2軸受収納部材62のそれぞれと直接的に導通される。これにより、第1軸受51の外輪と、第2軸受52の外輪とが、電気的に導通されることで、第1軸受51の外輪と内輪及び第2軸受52の外輪と内輪との電位差が小さくなり、モータAの軸受(51、52)の電食の発生を抑えることができる。 Therefore, in the motor A according to the present embodiment, electrolytic corrosion of the bearing is suppressed by the following method. The outer ring of the first bearing 51 is housed in a first bearing housing member 61 having conductivity. The outer ring of the second bearing 52 is housed in a second bearing housing member 62 having conductivity. The cover 3 is directly connected to each of the first bearing housing member 61 and the second bearing housing member 62. As a result, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 are electrically connected, so that the potential difference between the outer ring and the inner ring of the first bearing 51 and between the outer ring and the inner ring of the second bearing 52 is increased. It becomes small and generation | occurrence | production of the electric corrosion of the bearing (51, 52) of the motor A can be suppressed.
 モータAでは、軸受電食の発生を抑制することで、第1軸受51および第2軸受52が長期間にわたって、精度よく回転することができる。これにより、モールドモータAの長期間にわたる安定した動作が可能となる。つまり、モールドモータAの長寿命化が可能である。また、カバー3で、第1軸受51の外輪と、第2軸受52の外輪とを電気的に導通させており、導通させるための部材(例えば、導電テープ等)が不要である。また、カバー3は、モータAを衝撃や振動から守る外装体であり、第1軸受収納部材61はカバー3の導電部312に圧入される。また、第2軸受収納部材62は、外筒部620の内部に、カバー3の第2方向Or側の端部が圧入される。以上のように、第1軸受収納部材61及び第2軸受収納部材62は、カバー3と圧入によって固定される。これにより、第1軸受収納部材61及び第2軸受収納部材62とカバー3とが、非接触状態になりにくく、安定して、電食の発生を抑制できる。 In the motor A, the first bearing 51 and the second bearing 52 can be rotated with high accuracy over a long period of time by suppressing the occurrence of electrolytic corrosion of the bearing. Thereby, the stable operation | movement of the mold motor A over a long period of time is attained. That is, the life of the molded motor A can be extended. Further, the cover 3 electrically connects the outer ring of the first bearing 51 and the outer ring of the second bearing 52, and a member (for example, a conductive tape or the like) for conducting is unnecessary. The cover 3 is an exterior body that protects the motor A from impact and vibration. The first bearing housing member 61 is press-fitted into the conductive portion 312 of the cover 3. Further, the second bearing housing member 62 is press-fitted into the outer cylinder portion 620 at the end portion on the second direction Or side of the cover 3. As described above, the first bearing housing member 61 and the second bearing housing member 62 are fixed to the cover 3 by press fitting. Thereby, the 1st bearing storage member 61 and the 2nd bearing storage member 62, and the cover 3 cannot become a non-contact state, and can suppress generation | occurrence | production of electrolytic corrosion stably.
<1.9 変形例>
<1.9.1 変形例1>
 本実施形態に示すモータの変形例について図面を参照して説明する。図6は、本実施形態にかかるモータの変形例の樹脂ケーシング及びカバーを示す部分断面図である。図6に示すモータA1は、樹脂ケーシング2a1及びカバー3a1が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。
<1.9 Modification>
<1.9.1 Modification 1>
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the present embodiment. The motor A1 shown in FIG. 6 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a1 and the cover 3a1 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
 図6に示すモータA1では、樹脂ケーシング2a1の外周面が圧入方向の奥側、すなわち、図6における第1方向Op側に向かって、漸次小径になる。すなわち、樹脂ケーシング2a1の外周面を、圧入方向の奥側が小径になる傾斜面(テーパ面)とする。そして、カバー3a1は、樹脂ケーシング2a1が挿入可能な形状を備える。カバー3a1は筒状であり、少なくとも内周面の圧入方向の奥側、すなわち、図6における第1方向Op側に向かって、漸次小径になる。すなわち、カバー3a1の内径は、樹脂ケーシング2a1の圧入方向に向かって漸次的に小さくなる。樹脂ケーシング2a1及びカバー3a1の形状を変更することで、挿入が容易になる。また、圧入部221が傾斜面であるため、圧入時の樹脂ケーシング2a1の変形量を小さくできる。これにより、ステータ1のひずみ等の発生を抑制しやすい。 In the motor A1 shown in FIG. 6, the outer peripheral surface of the resin casing 2a1 gradually decreases in diameter toward the back side in the press-fitting direction, that is, toward the first direction Op side in FIG. That is, the outer peripheral surface of the resin casing 2a1 is an inclined surface (tapered surface) having a small diameter on the back side in the press-fitting direction. The cover 3a1 has a shape into which the resin casing 2a1 can be inserted. The cover 3a1 has a cylindrical shape and gradually becomes smaller in diameter toward at least the back side of the inner peripheral surface in the press-fitting direction, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a1 gradually decreases toward the press-fitting direction of the resin casing 2a1. By changing the shapes of the resin casing 2a1 and the cover 3a1, the insertion becomes easy. Moreover, since the press-fitting portion 221 is an inclined surface, the deformation amount of the resin casing 2a1 during press-fitting can be reduced. Thereby, generation | occurrence | production of distortion etc. of the stator 1 is easy to be suppressed.
<1.9.2 変形例2>
 本実施形態に示すモータの変形例について図面を参照して説明する。図7は、本実施形態にかかるモータの他の変形例の樹脂ケーシング及びカバーを示す部分断面図である。図7に示すモータA2は、樹脂ケーシング2a2及びカバー3a2が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。
<1.9.2 Modification 2>
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 7 is a partial cross-sectional view showing a resin casing and a cover of another modified example of the motor according to the present embodiment. The motor A2 shown in FIG. 7 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a2 and the cover 3a2 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
 図7に示すモータA2では、樹脂ケーシング2a2の外周面が圧入方向の奥側、すなわち、図7における第1方向Op側に向かって、段階的に小径になる。すなわち、樹脂ケーシング2a2の外周面は、異なる複数の外形を有する。そして、樹脂ケーシング2a2の外周面は、圧入方向の奥側が小径であり、外形が変化する部分に段差が形成される。そして、カバー3a2は、樹脂ケーシング2a2が挿入可能な形状を備える。カバー3a2は筒状であり、少なくとも内周面の圧入方向の奥側、すなわち、図7における第1方向Op側が、段階的に小径になる。すなわち、カバー3a2の内径は、樹脂ケーシング2a2の圧入方向に向かって段階的に小さくなる。 In the motor A2 shown in FIG. 7, the outer peripheral surface of the resin casing 2a2 gradually decreases in diameter toward the inner side in the press-fitting direction, that is, toward the first direction Op in FIG. That is, the outer peripheral surface of the resin casing 2a2 has a plurality of different outer shapes. And as for the outer peripheral surface of the resin casing 2a2, the back | inner side of a press injection direction is a small diameter, and a level | step difference is formed in the part from which an external shape changes. The cover 3a2 has a shape into which the resin casing 2a2 can be inserted. The cover 3a2 has a cylindrical shape, and at least the back side in the press-fitting direction of the inner peripheral surface, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a2 decreases stepwise toward the press-fitting direction of the resin casing 2a2.
 樹脂ケーシング2a2及びカバー3a2の形状を備えることで、挿入が容易になる。また、樹脂ケーシング2a2の段差と、カバー3a2の段差とを接触させて、樹脂ケーシング2a2をカバー3a2に挿入するときの位置決めとすることが可能である。さらに、樹脂ケーシング2a2の圧入部222が、カバー3a2の圧入される部分に接触して圧入が開始される。これにより、圧入で作用する力を減らすことができる。圧入時の樹脂ケーシング2a2の変形量を小さくできる。これにより、ステータ1のひずみ等の発生を抑制しやすい。 Insertion becomes easy by providing the shape of the resin casing 2a2 and the cover 3a2. Further, the step of the resin casing 2a2 and the step of the cover 3a2 can be brought into contact with each other so as to be positioned when the resin casing 2a2 is inserted into the cover 3a2. Further, the press-fitting portion 222 of the resin casing 2a2 comes into contact with the portion into which the cover 3a2 is press-fitted and press-fitting is started. Thereby, the force which acts by press fit can be reduced. The amount of deformation of the resin casing 2a2 during press fitting can be reduced. Thereby, generation | occurrence | production of distortion etc. of the stator 1 is easy to be suppressed.
<1.9.3 変形例3>
 本実施形態に示すモータの変形例について図面を参照して説明する。図8は、本実施形態にかかるモータの他の変形例の第1軸受収納部材及びその周囲を示す部分断面図である。図8に示すモータA3は、樹脂ケーシング2a3及びカバー3a3が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。
<1.9.3 Modification 3>
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment. The motor A3 shown in FIG. 8 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a3 and the cover 3a3 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
 図8に示すように、樹脂ケーシング2a3は、凹穴21に切欠き210を備えられる。切欠き210は樹脂ケーシング孔20の辺縁部に設けられ軸方向に延びる。また、カバー3a3のケーシング接触部31は、導電部313を備える。導電部313は、ケーシング接触部31から径方向内側に延びる。また、導電部313は、一部が折り曲げられて、第2方向Or側にずれている。導電部313は、樹脂ケーシング2a3に備えられた切欠き210と軸方向に重なる。 As shown in FIG. 8, the resin casing 2 a 3 is provided with a notch 210 in the recessed hole 21. The notch 210 is provided at the edge of the resin casing hole 20 and extends in the axial direction. Further, the casing contact portion 31 of the cover 3a3 includes a conductive portion 313. The conductive portion 313 extends radially inward from the casing contact portion 31. In addition, the conductive portion 313 is partially bent and shifted to the second direction Or side. The conductive portion 313 overlaps the notch 210 provided in the resin casing 2a3 in the axial direction.
 導電部313と第1軸受収納部材61のフランジ部611とが切欠き210の内部で軸方向に重なる。そして、導電部313とフランジ部611とがねじBtで固定される。これにより、導電部313とフランジ部611とが電気的に導通される。すなわち、カバー3a3と第1軸受収納部材61とは、電気的に導通される。これにより、カバー3a3は、1軸受収納部材61と第2軸受収納部材62とを電気的に導通させる。そして、モータA3において、第1軸受51の外輪及び第2軸受52の外輪が同電位となり、各軸受の電食が抑えられる。 The conductive portion 313 and the flange portion 611 of the first bearing housing member 61 overlap in the axial direction inside the notch 210. Then, the conductive portion 313 and the flange portion 611 are fixed with the screw Bt. Thereby, the conductive part 313 and the flange part 611 are electrically connected. That is, the cover 3a3 and the first bearing housing member 61 are electrically connected. Thereby, the cover 3a3 electrically connects the first bearing housing member 61 and the second bearing housing member 62. And in motor A3, the outer ring | wheel of the 1st bearing 51 and the outer ring | wheel of the 2nd bearing 52 become the same electric potential, and the electric corrosion of each bearing is suppressed.
 なお、本変形例のモータA3において、導電部材313とフランジ部611とをねじBtを用いて固定したが、これに限定されない。例えば、リベット等の固定具を用いてもよい。さらには、溶接、導電性接着剤を用いた接着、等であってもよい。さらには、導電部313を弾性変形可能な構成とし、導電部313の弾性力でフランジ部611に押し付けて(接触させて)もよい。また、これらは、導電部313とフランジ部611とを固定する方法の一例であり、これらに限定されない。導電部313とフランジ部611を電気的に導通させる方法を広く採用することができる。 In addition, in motor A3 of this modification, although the electrically-conductive member 313 and the flange part 611 were fixed using the screw Bt, it is not limited to this. For example, a fixing tool such as a rivet may be used. Furthermore, welding, adhesion using a conductive adhesive, or the like may be used. Furthermore, the conductive portion 313 may be configured to be elastically deformable, and may be pressed (contacted) against the flange portion 611 by the elastic force of the conductive portion 313. Moreover, these are examples of a method of fixing the conductive portion 313 and the flange portion 611, and are not limited thereto. A method of electrically connecting the conductive portion 313 and the flange portion 611 can be widely employed.
<1.9.4 変形例4>
 本実施形態に示すモータの変形例について図面を参照して説明する。図9は、本実施形態にかかるモータの他の変形例の第1軸受収納部材及びその周囲を示す部分断面図である。図9に示すモータA4は、カバー3a4が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。
<1.9.4 Modification 4>
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment. The motor A4 shown in FIG. 9 has the same configuration as the motor A shown in FIG. 2 except that the cover 3a4 is different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
 図9に示すように、カバー3a4は、ケーシング接触部31の径方向内側には複数個の導電部314を備える。導電部314は、ここでは、4個備える。導電部314は、径方向内側に延び、先端が軸方向(ここでは、第1方向Op側)に折り曲げられる。導電部314は、折り曲げられた先端が、第1軸受収納部材61の外周面と接触する。導電部314は折り曲げられた先端が、径方向内側に傾いており、第1軸受収納部材61の外周面を内側に押す。これにより、導電部314の先端は、第1軸受収納部材61と電気的に導通される。なお、導電部314を変形しにくい構成とすることも可能である。この場合、第1軸受収納部材61は、導電部314に圧入される。 As shown in FIG. 9, the cover 3 a 4 includes a plurality of conductive portions 314 on the radially inner side of the casing contact portion 31. Here, four conductive portions 314 are provided. The conductive portion 314 extends radially inward, and the tip is bent in the axial direction (here, the first direction Op side). The conductive portion 314 has a bent tip that contacts the outer peripheral surface of the first bearing housing member 61. The bent end of the conductive portion 314 is inclined inward in the radial direction, and pushes the outer peripheral surface of the first bearing housing member 61 inward. Thereby, the tip of the conductive portion 314 is electrically connected to the first bearing housing member 61. Note that the conductive portion 314 can be configured not to easily deform. In this case, the first bearing housing member 61 is press-fitted into the conductive portion 314.
 モータA4に示したとおり、カバー3a4は、1軸受収納部材61と第2軸受収納部材62とを電気的に導通させる。そして、モータA4において、第1軸受51の外輪及び第2軸受52の外輪が同電位となり、各軸受の電食が抑えられる。 As shown in the motor A4, the cover 3a4 electrically connects the first bearing housing member 61 and the second bearing housing member 62. And in motor A4, the outer ring | wheel of the 1st bearing 51 and the outer ring | wheel of the 2nd bearing 52 become the same electric potential, and the electric corrosion of each bearing is suppressed.
<第2実施形態>
 本発明にかかるモータの他の例について図面を参照して説明する。図10は、本発明にかかるモータの他の例の分解斜視図である。図11は、図10に示すモータの断面図である。図10及び図11に示すように、モータBの樹脂ケーシング2bは、第2方向Or側に径方向外側に延びる段部25が備えられる。段部25は、樹脂ケーシング2bに複数個(ここでは、4個)備えられる。段部25は、樹脂ケーシング2bは軸方向に同じ位置で、周方向に等間隔に並んでいる。そして、カバー3bは、外周面から外側に突出した当接部311を備える。当接部311は、樹脂ケーシング2bをカバー3bに圧入したとき、当接部311が段部25と接触する。当接部311は、段部25の圧入方向(図11において、第1方向Op側)の面と接触する。
Second Embodiment
Another example of the motor according to the present invention will be described with reference to the drawings. FIG. 10 is an exploded perspective view of another example of the motor according to the present invention. 11 is a cross-sectional view of the motor shown in FIG. As shown in FIGS. 10 and 11, the resin casing 2b of the motor B is provided with a step portion 25 extending radially outward on the second direction Or side. A plurality (four in this case) of stepped portions 25 are provided in the resin casing 2b. As for the step part 25, the resin casing 2b is located in the same position in the axial direction, and is located in the circumferential direction at equal intervals. And the cover 3b is provided with the contact part 311 which protruded outside from the outer peripheral surface. The contact portion 311 comes into contact with the step portion 25 when the resin casing 2b is press-fitted into the cover 3b. The contact portion 311 contacts the surface of the step portion 25 in the press-fitting direction (the first direction Op side in FIG. 11).
 また、カバー3bの周方向に隣り合う当接部311の間の部分は、軸方向に沿って当接部311よりも開口側(図11において、第2方向Or側)に延びる。また、本実施形態のモータBでは、第2軸受収納部材62の外筒部620には、樹脂ケーシング2bが直接圧入される。 Further, the portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b extends from the contact portion 311 to the opening side (the second direction Or side in FIG. 11) along the axial direction. Further, in the motor B of the present embodiment, the resin casing 2 b is directly press-fitted into the outer cylinder portion 620 of the second bearing housing member 62.
 この段部25は、モータBを機器に取り付けるための取付用の凸部である。そのため、段部25には、ねじ等の固定具が貫通する。そして、樹脂ケーシング2bと同一の部材で形成された段部25と接触する当接部311を樹脂ケーシング2bよりも強度が高いカバー3bと同一の部材で形成される。これにより、モータBを強固に固定することが可能である。また、振動や衝撃等が作用しても、モータBが脱落しにくくなる。なお、段部25の個数及び位置は、上述に限定されるものではなく、モータBが取り付けられる装置の取り付け箇所(不図示)の形状及び位置等によって、変更される。 This step portion 25 is a mounting convex portion for mounting the motor B to the device. Therefore, a fixing tool such as a screw penetrates the step portion 25. And the contact part 311 which contacts the step part 25 formed with the same member as the resin casing 2b is formed with the same member as the cover 3b whose strength is higher than that of the resin casing 2b. Thereby, the motor B can be firmly fixed. Further, even if vibration, impact, or the like acts, the motor B is difficult to drop off. Note that the number and position of the stepped portions 25 are not limited to those described above, and are changed depending on the shape and position of an attachment location (not shown) of the device to which the motor B is attached.
 樹脂ケーシング2bにおいて、段部25は、周方向に配列された凸部である。そして、周方向に並んだ段部25の間は、軸方向に連続した曲面(すなわち、円柱形状の周方向の一部を切り取った曲面)である。カバー3bの周方向に隣り合う当接部311の間の部分は、軸方向第2方向Or側に延びる延伸部3111を備える。延伸部3111の第2方向Or側の端部は、カバー圧入部300であり、第2軸受収納部材62の内部に圧入される。 In the resin casing 2b, the step portion 25 is a convex portion arranged in the circumferential direction. The space between the step portions 25 arranged in the circumferential direction is a curved surface continuous in the axial direction (that is, a curved surface obtained by cutting off a part of the circumferential shape of the columnar shape). A portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b includes an extending portion 3111 extending toward the second axial direction Or side. An end of the extending portion 3111 on the second direction Or side is a cover press-fitting portion 300 and is press-fitted into the second bearing housing member 62.
 カバー3bは、第1軸受収納部材61及び第2軸受収納部材62と電気的に導通させる。すなわち、第1軸受51の外輪と第2軸受52の外輪とが、同電位となり、第1軸受51及び第2軸受52の電食の発生が抑えられる。 The cover 3 b is electrically connected to the first bearing housing member 61 and the second bearing housing member 62. That is, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 have the same potential, and the occurrence of electrolytic corrosion of the first bearing 51 and the second bearing 52 is suppressed.
 これ以外の特徴については、第1実施形態と同じである。 Other features are the same as in the first embodiment.
<3.第3実施形態>
 図12は、本発明にかかるモータのさらに他の例の断面図である。図12に示すモータCでは、ステータ1c及び樹脂ケーシング2cが異なるが、それ以外の部分については、第1実施形態のモータAと同じである。そのため、モータCの構成のモータAと実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明を省略する。
<3. Third Embodiment>
FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention. In the motor C shown in FIG. 12, the stator 1c and the resin casing 2c are different, but the other parts are the same as those of the motor A of the first embodiment. Therefore, substantially the same parts as those of the motor A having the configuration of the motor C are denoted by the same reference numerals, and detailed description of the same parts is omitted.
 図12に示すように、モータCのステータ1cでは、絶縁体12の第1方向Op側の端部に、絶縁体コアバック部122を有する。そして、絶縁体コアバック部122に、渡り線部131が配置される配線部120cを備える。そして、樹脂ケーシング2cの配線部120cと軸方向に重なる位置に、凹部23cが形成される。 As shown in FIG. 12, the stator 1c of the motor C has an insulator core back portion 122 at the end of the insulator 12 on the first direction Op side. And the insulator core back part 122 is provided with the wiring part 120c by which the crossover part 131 is arrange | positioned. And the recessed part 23c is formed in the position which overlaps with the wiring part 120c of the resin casing 2c in an axial direction.
 そして、凹部23cの部分が薄肉部24cである。そして、凹部23cと軸方向に重なるカバー3cの間に隙間Gpが備えられる。 And the part of the recessed part 23c is the thin part 24c. A gap Gp is provided between the recess 23c and the cover 3c overlapping in the axial direction.
 樹脂ケーシング2cの圧入部22は、外周面に備えられる。そのため、カバー3cに樹脂ケーシング2cを圧入するとき、樹脂ケーシング2cの外周面に圧入時の力が作用する。モータCでは、凹部23cを軸方向の第1方向Op側の端部に備えることで、圧入時の力が凹部23cに集中しにくい。これにより、カバー3cの樹脂ケーシング2cに対するずれも抑制される。このことから、樹脂ケーシング2cは、第1軸受収納部材61と第2軸受収納部材62とを電気的に導通した状態とすることができる。 The press-fit portion 22 of the resin casing 2c is provided on the outer peripheral surface. Therefore, when the resin casing 2c is press-fitted into the cover 3c, a force during press-fitting acts on the outer peripheral surface of the resin casing 2c. In the motor C, the recess 23c is provided at the end on the first direction Op side in the axial direction, so that the force during press-fitting is less likely to concentrate on the recess 23c. Thereby, the shift | offset | difference with respect to the resin casing 2c of the cover 3c is also suppressed. From this, the resin casing 2c can make the 1st bearing accommodating member 61 and the 2nd bearing accommodating member 62 electrically conduct | electrically_connected.
 これ以外の特徴については、第1実施形態と同じである。 Other features are the same as in the first embodiment.
<4.第4実施形態>
 本発明にかかるさらに他の例について図面を参照して説明する。図13は、本発明にかかるモータのさらに他の例の分解斜視図である。図14は、図13に示すモータの断面図である。本実施形態のモータDでは、カバー、第1軸受収納部材61d、第2軸受収納部材62d、軸受側侵入防止部材71dが異なる以外、第1実施形態のモータAと同じ構成を有する。そのため、モータDの構成において、モータAの構成と実質上同じ部分には、同じ符号を付し、同じ部分の詳細な説明は省略する。
<4. Fourth Embodiment>
Still another example of the present invention will be described with reference to the drawings. FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention. 14 is a cross-sectional view of the motor shown in FIG. The motor D of the present embodiment has the same configuration as the motor A of the first embodiment, except for the cover, the first bearing housing member 61d, the second bearing housing member 62d, and the bearing side intrusion prevention member 71d. Therefore, in the configuration of the motor D, parts that are substantially the same as the configuration of the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
<4.1 カバー>
 図13、図14に示すように、モータDのカバーは、第1カバー部材3daと、第2カバー部材3dbとを備える。すなわち、カバーは、軸方向における一方側(第1方向Op側)から樹脂ケーシング2を覆う第1カバー部材3daと、軸方向における他方側(第2方向Or側)から樹脂ケーシング2を覆う第2カバー部材3dbと、を備える。第1カバー部材3daには、樹脂ケーシング2の第1方向Op側が圧入される。また、第2カバー部材3dbには、樹脂ケーシング2の第2方向Or側が挿入される。なお、本実施形態のモータDにおいて、樹脂ケーシング2は、第1方向Op側が、第1カバー部材3daに圧入されるがこれに限定されない。例えば、樹脂ケーシング2の第2方向Or側が、第2カバー部材3dbに圧入されてもよい。また、両方が圧入されてもよい。第1カバー部材3da及び第2カバー部材3dbのいずれのカバー部材に樹脂ケーシング2が圧入されるかは、樹脂ケーシング2の圧入部22の位置によって決定される。
<4.1 Cover>
As shown in FIGS. 13 and 14, the cover of the motor D includes a first cover member 3da and a second cover member 3db. That is, the cover covers the resin casing 2 from one side in the axial direction (first direction Op side) and the second cover covers the resin casing 2 from the other side in the axial direction (second direction Or side). Cover member 3db. The first direction Op of the resin casing 2 is press-fitted into the first cover member 3da. Further, the second direction Or side of the resin casing 2 is inserted into the second cover member 3db. In the motor D of the present embodiment, the resin casing 2 is press-fitted into the first cover member 3da on the first direction Op side, but is not limited thereto. For example, the second direction Or side of the resin casing 2 may be press-fitted into the second cover member 3db. Moreover, both may be press-fitted. Which of the first cover member 3da and the second cover member 3db is to be press-fitted with the resin casing 2 is determined by the position of the press-fitting portion 22 of the resin casing 2.
<4.2 第1カバー部材>
 図13、図14に示すように、第1カバー部材3daは、第1方向Op側の端部が閉じられた有底円筒形状である。そして、第1カバー部材3daは、第2方向Or側の端部に、径方向外側に延びる第1フランジ32を備える。すなわち、第1カバー部材3daは、外周面から径方向外側に延びる第1フランジ32を有する。図11に示すように、第1フランジ32は、軸方向に見て四角形(例えば、正方形)である。なお、第1フランジ32は、モータDが取り付けられる装置(不図示)の取り付け箇所に取り付け可能な形状が採用される。
<4.2 First cover member>
As shown in FIGS. 13 and 14, the first cover member 3da has a bottomed cylindrical shape with the end on the first direction Op side closed. The first cover member 3da includes a first flange 32 that extends outward in the radial direction at an end portion on the second direction Or side. That is, the first cover member 3da has a first flange 32 that extends radially outward from the outer peripheral surface. As shown in FIG. 11, the first flange 32 is a quadrangle (for example, a square) when viewed in the axial direction. In addition, the shape which can be attached to the attachment location of the apparatus (not shown) to which the motor D is attached is employ | adopted for the 1st flange 32. FIG.
 また、第1カバー部材3daの底部の径方向中央と第1軸受収納部材61dとが同一の部材で形成される。すなわち、カバー(第1カバー部材3da)が複数の軸受の少なくとも一つ(軸受51)を保持する。そして、第1軸受収納部材61dと軸受側侵入防止部材71dとが同一の部材で形成される。すなわち、第1カバー部材3da、第1軸受収納部材61d及び軸受側侵入防止部材71dが同一の部材で形成される。すなわち、第1軸受収納部材61dが第1カバー部材3da底部から第1方向Op側に突出する。径方向中央部分から第1方向Op側に軸受側侵入防止部材71dが突出する。そして、第1軸受収納部材61dの第1方向Op側の端面部610dの径方向中央部分から第1方向Op側に軸受側侵入防止部材71dが突出する。なお、軸受側侵入防止部材71dは、第1軸受収納部材61dと同一の部材、すなわち、金属で形成される。 Also, the radial center of the bottom portion of the first cover member 3da and the first bearing housing member 61d are formed of the same member. That is, the cover (first cover member 3da) holds at least one of the plurality of bearings (bearing 51). The first bearing housing member 61d and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first cover member 3da, the first bearing housing member 61d, and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first bearing housing member 61d protrudes from the bottom of the first cover member 3da toward the first direction Op. 71 d of bearing side penetration | invasion prevention members protrude from the radial direction center part to the 1st direction Op side. And the bearing side penetration | invasion prevention member 71d protrudes from the radial direction center part of the end surface part 610d of the 1st bearing storage member 61d at the 1st direction Op side to the 1st direction Op side. The bearing-side intrusion preventing member 71d is formed of the same member as the first bearing housing member 61d, that is, a metal.
 第1軸受収納部材61dは、第1カバー部材3daと同一の部材で形成されるが、内部に第1軸受51を収納する点については、モータAの第1軸受収納部材61と同じ役割を果たす。また、軸受側侵入防止部材71dも材質が異なるが、シャフト側侵入防止部材72と併用することで、水、埃、塵等の異物の混入を抑制する点については、モータAの軸受側侵入防止部材71と同じ役割を果たす。 The first bearing housing member 61d is formed of the same member as the first cover member 3da, but plays the same role as the first bearing housing member 61 of the motor A in that the first bearing 51 is housed therein. . The bearing-side intrusion preventing member 71d is also made of a different material, but the use of the shaft-side intrusion preventing member 72 in combination with the shaft-side intrusion preventing member 72 prevents the entry of foreign matter such as water, dust, dust, etc. It plays the same role as the member 71.
<4.3 第2カバー部材>
 図13、図14に示すように、第2カバー部材3dbは軸方向に延びる筒状の部材である。第2カバー部材3dbと第2軸受収納部材62dとが同一の部材で形成される。なお、第2カバー部材3dbの第2方向Or側の端部に第2軸受収納部材62dが連続して形成される。また、第2カバー部材3dbは、第1方向Op側の端部に、径方向外側に延びる第2フランジ33を備える。すなわち、第2カバー部材3dbは、外周面から径方向外側に延びる第2フランジ33を有する。図11に示すように、第2フランジ33は、軸方向に見て四角形(例えば、正方形)である。第2フランジ33は、第1フランジ32と軸方向に重なる形状を有する。
<4.3 Second cover member>
As shown in FIGS. 13 and 14, the second cover member 3db is a cylindrical member extending in the axial direction. The second cover member 3db and the second bearing housing member 62d are formed of the same member. The second bearing housing member 62d is continuously formed at the end of the second cover member 3db on the second direction Or side. The second cover member 3db includes a second flange 33 that extends radially outward at an end on the first direction Op side. That is, the second cover member 3db has a second flange 33 that extends radially outward from the outer peripheral surface. As shown in FIG. 11, the second flange 33 is a quadrangle (for example, a square) when viewed in the axial direction. The second flange 33 has a shape overlapping the first flange 32 in the axial direction.
 第2軸受収納部材62dは、モータAの第2軸受収納部材62の外筒部620にあたる部分が第2カバー部材3dbと同一の部材で連続する以外、モータAで用いる第2軸受収納部材62と同じ構成を有する。すなわち、第2軸受収納部材62dは、第2軸受52を収納する収納部621dを備える。カバー(第2カバー部材3db)が複数の軸受の少なくとも一つ(軸受52)を保持する。 The second bearing housing member 62d includes a second bearing housing member 62 used in the motor A, except that a portion corresponding to the outer cylindrical portion 620 of the second bearing housing member 62 of the motor A is continuous with the same member as the second cover member 3db. Have the same configuration. That is, the second bearing housing member 62 d includes a housing portion 621 d that houses the second bearing 52. The cover (second cover member 3db) holds at least one of the plurality of bearings (bearing 52).
<4.4 モータの組み立て>
 樹脂ケーシング2は、第1方向Op側から第1カバー部材3daに挿入され、圧入部22が第1カバー部材3daに圧入される。一方、第2カバー部材3dbは、樹脂ケーシング2を覆うだけで、圧入はされない。そのため、樹脂ケーシング2の第2方向Or側の部分が挿入された第2カバー部材3dbは、中心軸Axを中心に回転させることが可能な場合がある。そのため、第2フランジ33の第1方向Op側の面に、第1方向Op側に突出する突起330が備えられる。突起330は、第1フランジ32に設けられた位置決め孔320に挿入される。これにより、第1フランジ32と第2フランジ33、すなわち、第1カバー部材3daと第2カバー部材3dbとの周方向の位置が調整される。
<4.4 Motor assembly>
The resin casing 2 is inserted into the first cover member 3da from the first direction Op side, and the press-fit portion 22 is press-fitted into the first cover member 3da. On the other hand, the second cover member 3db only covers the resin casing 2 and is not press-fitted. Therefore, the second cover member 3db into which the portion of the resin casing 2 on the second direction Or side is inserted may be able to rotate around the central axis Ax. Therefore, a protrusion 330 that protrudes toward the first direction Op is provided on the surface of the second flange 33 on the first direction Op side. The protrusion 330 is inserted into a positioning hole 320 provided in the first flange 32. Thereby, the position of the circumferential direction of the 1st flange 32 and the 2nd flange 33, ie, the 1st cover member 3da, and the 2nd cover member 3db is adjusted.
 第1フランジ32及び第2フランジ33は、第1カバー部材3daと第2カバー部材3dbとを相互に固定する。そのため、第1フランジ32及び第2フランジ33には、固定具(ここでは、ねじ)が貫通するねじ固定孔が備えられる。そして、第1フランジ32及び第2フランジ33を相互に固定することで、第1カバー部材3da及び第2カバー部材3dbが相互に固定される。すなわち、第1カバー部材3da及び第2カバー部材3dbは樹脂ケーシング2を覆ったとき、第1フランジ32と第2フランジ33とが直接的又は間接的に接続される。 The first flange 32 and the second flange 33 fix the first cover member 3da and the second cover member 3db to each other. Therefore, the first flange 32 and the second flange 33 are provided with screw fixing holes through which a fixing tool (here, a screw) passes. Then, the first cover member 3da and the second cover member 3db are fixed to each other by fixing the first flange 32 and the second flange 33 to each other. That is, when the first cover member 3da and the second cover member 3db cover the resin casing 2, the first flange 32 and the second flange 33 are connected directly or indirectly.
 樹脂ケーシング2が第1カバー部材3daに圧入され、第2カバー部材3dbが第1カバー部材3daの第1フランジ32に第2フランジ33を介して固定される。そのため、樹脂ケーシング2に覆われたステータ1と、第1軸受51及び第2軸受52との相対位置が決められる。そして、回転軸40は、第1軸受51及び第2軸受52に回転可能に支持される。 The resin casing 2 is press-fitted into the first cover member 3da, and the second cover member 3db is fixed to the first flange 32 of the first cover member 3da via the second flange 33. Therefore, the relative positions of the stator 1 covered with the resin casing 2 and the first bearing 51 and the second bearing 52 are determined. The rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52.
 すなわち、モータDでは、樹脂ケーシング2が圧入される第1カバー部材3da及び覆う第2カバー部材3dbに取り付けられた第1軸受51及び第2軸受52で回転軸40を支持する。これにより、ロータ4がステータ1の内部に径方向に一定の間隔を有するとともに、回転可能に支持される。 That is, in the motor D, the rotary shaft 40 is supported by the first bearing member 3da into which the resin casing 2 is press-fitted and the first bearing 51 and the second bearing 52 attached to the covering second cover member 3db. As a result, the rotor 4 is supported in a rotatable manner in the stator 1 while having a constant interval in the radial direction.
 このように、第1カバー部材3daと第2カバー部材3dbとで樹脂ケーシング2を覆うことで、圧入部22が圧入される長さがを短くすることが可能である。これにより、樹脂ケーシング2やカバーに作用する力を減らし、樹脂ケーシング2やカバーのひずみ、ずれ等の変形を抑制できる。さらに、このことから、ステータ1とロータ4を正確に位置合わせ可能であり、モータDの能力低下を抑制できる。 Thus, by covering the resin casing 2 with the first cover member 3da and the second cover member 3db, it is possible to shorten the length of the press-fitted portion 22 to be press-fitted. Thereby, the force which acts on the resin casing 2 and a cover can be reduced, and deformation | transformation of distortion, a shift | offset | difference, etc. of the resin casing 2 or a cover can be suppressed. Furthermore, from this, the stator 1 and the rotor 4 can be accurately aligned, and the capability reduction of the motor D can be suppressed.
 また、第1軸受収納部材61dが導電性を有する第1カバー部材3daと同一の部材で形成され、第2軸受収納部材62dが導電性を有する第2カバー部材3dbと同一の部材で形成されている。そして、第1カバー部材3da及び第2カバー部材3dbは、接触している。これにより、第1軸受収納部材61dと第2軸受収納部材62dは、電気的に導通状態である。また、第1カバー部材3daは第1軸受収納部材61dの一部、また、第2カバー部材3dbは第2軸受収納部材62dの一部といえる。そして、モータDでは、第1カバー部材3daと第2カバー部材3dbとが、直接接触している。すなわち、モータDでは、カバーは、第1軸受収納部材61dと第2軸受収納部材62dのそれぞれと直接的に導通される。 Further, the first bearing housing member 61d is formed of the same member as the conductive first cover member 3da, and the second bearing storage member 62d is formed of the same member as the conductive second cover member 3db. Yes. The first cover member 3da and the second cover member 3db are in contact with each other. Thereby, the first bearing housing member 61d and the second bearing housing member 62d are in an electrically conductive state. Further, it can be said that the first cover member 3da is a part of the first bearing housing member 61d, and the second cover member 3db is a part of the second bearing housing member 62d. In the motor D, the first cover member 3da and the second cover member 3db are in direct contact. That is, in the motor D, the cover is directly connected to each of the first bearing housing member 61d and the second bearing housing member 62d.
<5.第5実施形態>
 本発明にかかるさらに他の例について図面を参照して説明する。図15は、本発明にかかるモータのさらに他の例の断面図である。本実施形態のモータEでは、樹脂ケーシング2e、第1カバー部材3ea及び第2カバー部材3ebが異なる以外、第4実施形態のモータDと同じ構成を有する。そのため、モータEの構成において、モータDの構成と実質上同じ部分には、同じ符号を付し、同じ部分の詳細な説明は省略する。また、モータEでは、第1軸受51を、モータAと同様の構成の第1軸受収納部材61に収納する。
<5. Fifth Embodiment>
Still another example of the present invention will be described with reference to the drawings. FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention. The motor E of the present embodiment has the same configuration as the motor D of the fourth embodiment, except that the resin casing 2e, the first cover member 3ea, and the second cover member 3eb are different. Therefore, in the configuration of the motor E, substantially the same parts as those of the motor D are denoted by the same reference numerals, and detailed description of the same parts is omitted. In the motor E, the first bearing 51 is housed in the first bearing housing member 61 having the same configuration as the motor A.
 図15に示すように、モータEの樹脂ケーシング2eは、外周面の圧入部22よりも第2方向Or寄りの部分から、径方向外側に突出した、段部25eを備える。なお、段部25eは、図8、図9に示すモータBが備える段部25と軸方向の位置が異なるが、同様の形状を有し及び同様の目的で備えられる。すなわち、段部25eは樹脂ケーシング2eに4個備えられ、周方向に等間隔に配列される。また、樹脂ケーシング2eの第1方向Op側の端部には、第1軸受収納部材61が固定される。なお、第1軸受収納部材61の固定方法は、モータAの樹脂ケーシング2と同じであり、詳細は省略する。 As shown in FIG. 15, the resin casing 2e of the motor E includes a step portion 25e that protrudes radially outward from a portion closer to the second direction Or than the press-fitting portion 22 on the outer peripheral surface. The step portion 25e has a similar shape and is provided for the same purpose, although the position in the axial direction is different from that of the step portion 25 provided in the motor B shown in FIGS. That is, four step portions 25e are provided in the resin casing 2e, and are arranged at equal intervals in the circumferential direction. The first bearing housing member 61 is fixed to the end of the resin casing 2e on the first direction Op side. The first bearing housing member 61 is fixed in the same manner as the resin casing 2 of the motor A, and details thereof are omitted.
 第1カバー部材3eaは、第1方向Op側の端部が閉じられた有底円筒形状である。そして、底部には、カバー3と同様に、ケーシング接触部31と、導電部312とを備える。また、第1カバー部材3eaは、第1カバー部材3daと同様の構成を有する第1フランジ32を備える。 The first cover member 3ea has a bottomed cylindrical shape with the end on the first direction Op side closed. And the bottom part is provided with the casing contact part 31 and the electroconductive part 312 similarly to the cover 3. As shown in FIG. The first cover member 3ea includes a first flange 32 having the same configuration as the first cover member 3da.
 第2カバー部材3ebは軸方向に延びる筒状の部材である。第2カバー部材3ebと第2軸受収納部材62dとが同一の部材で形成される。なお、第2カバー部材3ebの第2方向Or側の端部に第2軸受収納部材62dが連続して形成される。また、第2カバー部材3ebは、第1方向Op側の端部に、径方向外側に延びる第2フランジ33eと、当接部35eとを備える。第2フランジ33eは、第2カバー部材3ebを樹脂ケーシング2eの第2方向Or側からかぶせたとき、第1カバー部材3eaの第1フランジ32と接触する位置に設けられる。また、当接部35eは、第2カバー部材3ebを樹脂ケーシング2eの第2方向Or側からかぶせたとき、段部25eの第2方向Or側の面と接触する位置に設けられる。 The second cover member 3eb is a cylindrical member extending in the axial direction. The second cover member 3eb and the second bearing housing member 62d are formed of the same member. The second bearing housing member 62d is formed continuously at the end of the second cover member 3eb on the second direction Or side. In addition, the second cover member 3eb includes a second flange 33e extending outward in the radial direction and an abutting portion 35e at the end on the first direction Op side. The second flange 33e is provided at a position in contact with the first flange 32 of the first cover member 3ea when the second cover member 3eb is covered from the second direction Or side of the resin casing 2e. Further, the contact portion 35e is provided at a position where it comes into contact with the surface of the step portion 25e on the second direction Or side when the second cover member 3eb is covered from the second direction Or side of the resin casing 2e.
 図15に示すように、第2カバー部材3ebにおいて、第2フランジ33eは、当接部35eよりも第1方向Op側に備えられる。そして、第2フランジ33eと当接部35eとは、周方向に交互に配置される。 As shown in FIG. 15, in the second cover member 3eb, the second flange 33e is provided closer to the first direction Op than the contact portion 35e. And the 2nd flange 33e and the contact part 35e are alternately arrange | positioned in the circumferential direction.
 第1カバー部材3daに樹脂ケーシング2を圧入すると、第1フランジ32が段部25eの第1方向Op側の面と接触する。そして、樹脂ケーシング2eの第2方向Or側を第2カバー部材3ebが覆う。このとき、第2カバー部材3ebの当接部35eが、樹脂ケーシング2eの段部25eの第2方向Or側の端面と接触し、第2フランジ33eが、第1フランジ32と接触する。 When the resin casing 2 is press-fitted into the first cover member 3da, the first flange 32 comes into contact with the surface of the step portion 25e on the first direction Op side. Then, the second cover member 3eb covers the second direction Or side of the resin casing 2e. At this time, the contact portion 35e of the second cover member 3eb is in contact with the end surface on the second direction Or side of the step portion 25e of the resin casing 2e, and the second flange 33e is in contact with the first flange 32.
 このように、樹脂ケーシング2eが段部25eを備えることで、第1カバー部材3daへの圧入時の軸方向の位置決めが容易になる。同様に、第2カバー部材3ebの樹脂ケーシング2eに対する軸方向の位置決めが容易になる。例えば、モータEは使用期間が延びると、樹脂ケーシング2eを構成する樹脂の経年変化によって圧入部22の外径が小さくなる場合がある。このとき、圧入による、樹脂ケーシング2eの第1カバー部材2daに対する固定が弱くなる。モータEの場合、取付位置に、第1フランジ32と当接部35eと共に段部25eも固定される。そのため、圧入による固定が弱くなっても、樹脂ケーシング2eの移動が制限される。これにより、長期間の使用であってもモータEの能力低下を抑制できる。 Thus, since the resin casing 2e includes the step portion 25e, the positioning in the axial direction during press-fitting into the first cover member 3da is facilitated. Similarly, the axial positioning of the second cover member 3eb with respect to the resin casing 2e is facilitated. For example, when the usage period of the motor E is extended, the outer diameter of the press-fit portion 22 may be reduced due to secular change of the resin constituting the resin casing 2e. At this time, the fixing of the resin casing 2e to the first cover member 2da by press fitting is weakened. In the case of the motor E, the step portion 25e is fixed together with the first flange 32 and the contact portion 35e at the mounting position. Therefore, the movement of the resin casing 2e is restricted even if the fixation by press-fitting becomes weak. Thereby, even if it is long-term use, the capability fall of the motor E can be suppressed.
 モータEでは、第1フランジ32と第2フランジ33eとが直接接触する。これにより、第1軸受収納部材61と電気的に接続された第1カバー部材3eaと、第2軸受収納部材62dと同一の部材で形成された第2カバー部材3ebとが直接的に接触する。これにより、第1軸受収納部材61と第2軸受収納部材62とは、間接的に導通状態となる。 In the motor E, the first flange 32 and the second flange 33e are in direct contact. Thereby, the 1st cover member 3ea electrically connected with the 1st bearing storage member 61 and the 2nd cover member 3eb formed with the same member as the 2nd bearing storage member 62d directly contact. Thereby, the 1st bearing storage member 61 and the 2nd bearing storage member 62 will be in a conduction state indirectly.
 その他の特徴については、第4実施形態と同じである。 Other features are the same as in the fourth embodiment.
<6.第6実施形態>
 本発明にかかるさらに他の例について図面を参照して説明する。図16は、本発明にかかるモータのさらに他の例の断面図である。本実施形態のモータFは、接続部36を備える以外、第1実施形態のモータAと同じ構成を有している。そのため、モータFの構成において、モータAと実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。
<6. Sixth Embodiment>
Still another example of the present invention will be described with reference to the drawings. FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention. The motor F of the present embodiment has the same configuration as the motor A of the first embodiment except that the motor F of the first embodiment is provided. Therefore, in the configuration of the motor F, substantially the same parts as the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
 図16に示すようにモータFは、カバー3の第2方向Or側の端部が第2軸受収納部材62と離間している。そして、カバー3と第2軸受収納部材62とを電気的に導通させる接続部36を備える。接続部35は、導電性を有し、ここでは、金属製である。また、接続部36は、カバー3及び第2軸受収納部材62の間に嵌る段差を有している。接続部36を取り付けることで、カバー3及び接続部36を介して、第1軸受収納部材61と第2軸受収納部材62とを電気的に導通させる。これにより、モータFでは、第1軸受51及び第2軸受52における電食が抑えられる。また、接続部36でカバー3と第2軸受収納部材62とを接続させる構成とすることで、カバー3の軸方向長さがばらついても、カバー3と第2軸受収納部材62とを電気的に導通させることが可能である。 As shown in FIG. 16, in the motor F, the end of the cover 3 on the second direction Or side is separated from the second bearing housing member 62. And the connection part 36 which electrically connects the cover 3 and the 2nd bearing storage member 62 is provided. The connection part 35 has electroconductivity, and is here metal. The connecting portion 36 has a step that fits between the cover 3 and the second bearing housing member 62. By attaching the connecting portion 36, the first bearing housing member 61 and the second bearing housing member 62 are electrically connected via the cover 3 and the connecting portion 36. Thereby, in the motor F, the electrolytic corrosion in the 1st bearing 51 and the 2nd bearing 52 is suppressed. Further, by connecting the cover 3 and the second bearing housing member 62 with the connecting portion 36, the cover 3 and the second bearing housing member 62 can be electrically connected even if the axial length of the cover 3 varies. It is possible to conduct.
 その他の特徴については、第5実施形態と同じである。 Other features are the same as in the fifth embodiment.
 なお、本実施形態の接続部36は、周方向の一部に不連続な部分を備えた円環状としている。このような構成とすることで、不連続な部分を開いて、カバー3及び第2軸受収納部材62に取り付けが可能である。接続部36の固定は、それ自体の弾性力で、カバー3、第2軸受収納部材62及び樹脂ケーシング2を掴むことで行われてもよい。また、ねじ止め、接着、溶着、溶接等の固定方法を利用してもよい。 In addition, the connection part 36 of this embodiment is made into the annular | circular shape provided with the discontinuous part in a part of circumferential direction. With such a configuration, the discontinuous portion can be opened and attached to the cover 3 and the second bearing housing member 62. The connection portion 36 may be fixed by gripping the cover 3, the second bearing housing member 62, and the resin casing 2 with its own elastic force. Moreover, you may utilize fixing methods, such as screwing, adhesion | attachment, welding, and welding.
 以上、本発明の実施形態について説明したが、本発明の趣旨の範囲内であれば、実施形態は種々の変形が可能である。 Although the embodiment of the present invention has been described above, the embodiment can be variously modified within the scope of the gist of the present invention.
 本発明は、空気調和機、扇風機等を駆動するモータとして用いることができる。 The present invention can be used as a motor for driving an air conditioner, a fan, or the like.
 A・・・モータ、A1・・・モータ、A2・・・モータ、A3・・・モータ、A4・・・モータ、B・・・モータ、C・・・モータ、D・・・モータ、E・・・モータ、F・・・モータ、1・・・ステータ、11・・・ステータコア、111・・・コアバック部、112・・・ティース部、12・・・絶縁体、120・・・配線部、121・・・絶縁体ティース部、122・・・絶縁体コアバック部、13・・・巻線、130・・・渡り線部、2・・・樹脂ケーシング、20・・・樹脂ケーシング孔、200・・・凹溝、201・・・溝、2011・・・溝、2012・・・溝、202・・・孔、21・・・凹穴、22・・・圧入部、23・・・凹部、231・・・突出部、24・・・薄肉部、25・・・段部、25e・・・段部、3・・・カバー、3b・・・カバー、3c・・・カバー、3da・・・第1カバー部材、3db・・・第2カバー部材、3ea・・・第1カバー部材、3eb・・・第2カバー部材、30・・・カバー孔、31・・・ケーシング接触部、310・・・貫通部、311・・・当接部、3111・・・延伸部、312・・・導電部、313・・・導電部、314・・・導電部、32・・・第1フランジ、33・・・第2フランジ、33e・・・第2フランジ、4・・・ロータ、40・・・回転軸、411・・・筒形状部材、412・・・軸支持部材、400・・・溝、401・・・軸止め輪、402・・・軸止め輪、42・・・マグネット、43・・・モールド部、51・・・第1軸受、52・・・第2軸受、61・・・第1軸受収納部材、61d・・・第1軸受収納部材、610・・・端面部、610d・・・端面部、611・・・軸受フランジ、612・・・筒状圧入部、62・・・第2軸受収納部材、62d・・・第2軸受収納部材、620・・・外筒部、621・・・収納部、71・・・軸受側侵入防止部材、71d・・・軸受側侵入防止部材、72・・・シャフト側侵入防止部材72、Bd・・・基板、Is・・・保護シート A ... motor, A1 ... motor, A2 ... motor, A3 ... motor, A4 ... motor, B ... motor, C ... motor, D ... motor, E ..Motor, F ... motor, 1 ... stator, 11 ... stator core, 111 ... core back part, 112 ... teeth part, 12 ... insulator, 120 ... wiring part 121 ... Insulator teeth part, 122 ... Insulator core back part, 13 ... Winding, 130 ... Crossover part, 2 ... Resin casing, 20 ... Resin casing hole, 200 ... concave groove, 201 ... groove, 2011 ... groove, 2012 ... groove, 202 ... hole, 21 ... concave hole, 22 ... press-fitting part, 23 ... concave part 231 ... Projection, 24 ... Thin part, 25 ... Step, 25e ... Step, 3, ... Cover, 3b ... cover, 3c ... cover, 3da ... first cover member, 3db ... second cover member, 3ea ... first cover member, 3eb ... second cover member, 30 ... cover hole, 31 ... casing contact part, 310 ... penetration part, 311 ... contact part, 3111 ... extension part, 312 ... conductive part, 313 ... conductive part 314 ... conductive portion, 32 ... first flange, 33 ... second flange, 33e ... second flange, 4 ... rotor, 40 ... rotating shaft, 411 ... cylinder Shape member, 412 ... Shaft support member, 400 ... Groove, 401 ... Shaft retaining ring, 402 ... Shaft retaining ring, 42 ... Magnet, 43 ... Mold part, 51 ... First bearing 52, second bearing 61, first bearing housing member 61d First bearing housing member, 610... End surface portion, 610d... End surface portion, 611... Bearing flange, 612. Second bearing housing member, 620 ... outer cylinder portion, 621 ... housing portion, 71 ... bearing side intrusion preventing member, 71d ... bearing side intrusion preventing member, 72 ... shaft side intrusion preventing member 72, Bd ... substrate, Is ... protective sheet

Claims (10)

  1.  中心軸に沿って延びる回転軸を有するロータと、
     前記ロータの外周面と径方向に対向するステータコアに絶縁体を介して巻き回された複数の巻線を有するステータと、
     前記ステータの少なくとも前記絶縁体及び前記巻線を封止する樹脂ケーシングと、
     軸方向に互いに離間した位置で前記回転軸を回転可能に支持する複数の軸受と、
     前記樹脂ケーシングを覆うカバーと、を備え、
     前記ステータは、前記複数の軸受がそれぞれ収納される複数の軸受収納部材を備え、
     前記軸受収納部材及び前記カバーは、導電性の部材であり、
     前記カバーは、前記複数の軸受収納部材のそれぞれと直接的又は間接的に電気的に導通されたモータ。
    A rotor having a rotation axis extending along the central axis;
    A stator having a plurality of windings wound around a stator core radially facing the outer peripheral surface of the rotor via an insulator;
    A resin casing for sealing at least the insulator and the winding of the stator;
    A plurality of bearings rotatably supporting the rotary shaft at positions spaced apart from each other in the axial direction;
    A cover that covers the resin casing,
    The stator includes a plurality of bearing storage members in which the plurality of bearings are respectively stored.
    The bearing housing member and the cover are conductive members,
    The cover is a motor that is directly or indirectly electrically connected to each of the plurality of bearing housing members.
  2.  前記軸受収納部材と前記カバーとを電気的に導通させる導電部を備える請求項1に記載のモータ。 The motor according to claim 1, further comprising a conductive portion that electrically connects the bearing housing member and the cover.
  3.  前記カバーと前記軸受収納部材の少なくとも一方との導通部分において、前記カバー及び前記軸受収納部材の一方は、他方に対して圧入される請求項1又は請求項2に記載のモータ。 3. The motor according to claim 1, wherein one of the cover and the bearing housing member is press-fitted into the other at a conduction portion between the cover and at least one of the bearing housing member.
  4.  前記カバー及び前記軸受収納部の少なくとも一方は、軸方向に延びて他方と接触する延伸部を備える請求項1から請求項3のいずれかに記載のモータ。 The motor according to any one of claims 1 to 3, wherein at least one of the cover and the bearing housing portion includes an extending portion that extends in an axial direction and contacts the other.
  5.  前記カバーと前記軸受収納部の少なくとも一つとが同一の部材で形成される請求項1から請求項4のいずれかに記載のモータ。 The motor according to any one of claims 1 to 4, wherein the cover and at least one of the bearing housing portions are formed of the same member.
  6.  前記カバーは軸方向に延びる筒状であり、
     前記樹脂ケーシングは、前記カバーの内部で圧入される圧入部を備えている請求項1から請求項5のいずれかに記載のモータ。
    The cover has a cylindrical shape extending in the axial direction,
    The motor according to any one of claims 1 to 5, wherein the resin casing includes a press-fitting portion that is press-fitted inside the cover.
  7.  前記圧入部は、前記樹脂ケーシングを径方向に視て、前記ステータコアと重なる請求項6に記載のモータ。 The motor according to claim 6, wherein the press-fitting portion overlaps the stator core when the resin casing is viewed in a radial direction.
  8.  前記カバーの内径は、前記樹脂ケーシングの圧入方向に向かって漸次的に小さくなる請求項6又は請求項7に記載のモータ。 The motor according to claim 6 or 7, wherein an inner diameter of the cover gradually decreases in a press-fitting direction of the resin casing.
  9.  前記カバーの内径は、前記樹脂ケーシングの圧入方向に向かって段階的に小さくなる請求項6又は請求項7に記載のモータ。 The motor according to claim 6 or 7, wherein an inner diameter of the cover decreases stepwise in a press-fitting direction of the resin casing.
  10.  前記カバーは、
     軸方向における一方側から前記樹脂ケーシングを覆う第1カバー部材と、
     軸方向における他方側から前記樹脂ケーシングを覆う第2カバー部材と、を備え、
     前記第1カバー部材は、外周面から径方向外側に延びる第1フランジを有し、
     前記第2カバー部材は、外周面から径方向外側に延びる第2フランジを有し、
     前記第1カバー部材及び前記第2カバー部材は、前記樹脂ケーシングを覆ったとき、前記第1フランジと前記第2フランジとが直接的又は間接的に接続される請求項1から請求項9のいずれかに記載のモータ。
    The cover is
    A first cover member covering the resin casing from one side in the axial direction;
    A second cover member that covers the resin casing from the other side in the axial direction,
    The first cover member has a first flange extending radially outward from the outer peripheral surface,
    The second cover member has a second flange extending radially outward from the outer peripheral surface,
    The first cover member and the second cover member are connected to the first flange and the second flange directly or indirectly when the resin casing is covered. The motor according to Crab.
PCT/JP2018/003655 2017-03-31 2018-02-02 Motor WO2018179831A1 (en)

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WO2021010015A1 (en) * 2019-07-17 2021-01-21 パナソニックIpマネジメント株式会社 Molded motor
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