WO2018179831A1 - Motor - Google Patents
Motor Download PDFInfo
- Publication number
- WO2018179831A1 WO2018179831A1 PCT/JP2018/003655 JP2018003655W WO2018179831A1 WO 2018179831 A1 WO2018179831 A1 WO 2018179831A1 JP 2018003655 W JP2018003655 W JP 2018003655W WO 2018179831 A1 WO2018179831 A1 WO 2018179831A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cover
- resin casing
- bearing
- motor
- bearing housing
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/08—Insulating casings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/161—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
Definitions
- the present invention relates to a motor.
- Patent Document 1 Conventional motors are disclosed in Patent Document 1, Patent Document 2, and the like.
- the rotor In the inner rotor type molded motor described in Patent Document 1, the rotor is disposed on the inner diameter side of the stator that is molded with a mold resin to form an outer shell, and the output side and the non-output side of the output rotation shaft of the rotor are arranged. It is supported by a bearing and rotates. And a bearing is stored in the bearing house formed in the bracket arrange
- the brushless DC motor described in Patent Document 2 includes a rotor and a stator.
- the stator includes an annular stator core that forms a rotating magnetic field with the rotor, and a stator coil wound around the stator core.
- the stator is molded integrally with a housing made of resin, and the outer surface of the housing is covered with a protective cover made of metal.
- This brushless DC motor dissipates heat generated by the stator coil to the outside through a resin housing, and further covers the outer surface of the housing with a protective cover made of metal, so that the housing can be protected by an external impact. To prevent damage.
- an object of the present invention is to provide a motor with reduced assembly man-hours, and to protect against external impacts and take measures against electric corrosion of bearings.
- An exemplary motor of the present invention includes a rotor having a rotating shaft extending along a central axis, and a plurality of windings wound around a stator core that is radially opposed to the outer peripheral surface of the rotor via an insulator.
- a stator a resin casing that seals at least the insulator and the winding of the stator, a plurality of bearings that rotatably support the rotating shaft at positions spaced apart from each other in the axial direction, and a cover that covers the resin casing
- the stator includes a plurality of bearing housing members in which the plurality of bearings are respectively housed, the bearing housing member and the cover are conductive members, and the cover is the plurality of bearings. It is electrically connected to each of the storage members directly or indirectly.
- the exemplary motor of the present invention it is possible to protect against external impacts and to prevent electric corrosion of the bearing while suppressing assembly man-hours.
- FIG. 1 is an exploded perspective view of an example of a motor according to the present invention.
- FIG. 2 is a cross-sectional view of the motor shown in FIG.
- FIG. 3 is a perspective view of the stator core.
- FIG. 4 is a perspective view of a stator core provided in the stator.
- FIG. 5 is a perspective view of the rotor.
- FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the first embodiment.
- FIG. 7 is a partial cross-sectional view showing a resin casing and cover of another modification of the motor according to the first embodiment.
- FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the first embodiment.
- FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the first embodiment.
- FIG. 10 is an exploded perspective view of another example of the motor according to the present invention.
- 11 is a cross-sectional view of the motor shown in FIG.
- FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention.
- FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention.
- 14 is a cross-sectional view of the motor shown in FIG.
- FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention.
- FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
- FIG. 1 is an exploded perspective view of an example of a motor according to the present invention.
- FIG. 2 is a cross-sectional view of the motor shown in FIG.
- the direction in which the central axis Ax extends that is, the left-right direction in FIG. A direction perpendicular to the axial direction is a radial direction
- a tangential direction of a circle centering on the axis is a circumferential direction.
- the axial direction is set as follows with reference to FIG. That is, in FIG. 2, a direction toward the right side in the axial direction is defined as a first direction Op, and a direction toward the left side is defined as a second direction Or.
- the “left direction” and “right direction” in this document are set for explanation. Therefore, these directions do not limit the direction when the motor A is actually used.
- the motor A includes a stator 1, a resin casing 2, a cover 3, a rotor 4, a first bearing 51, and a second bearing 52.
- the resin casing 2 covers the outer peripheral surface of the stator 1. That is, the motor A is a so-called molded motor in which the stator 1 is sealed with the resin casing 2.
- the rotor 4 is disposed inside the stator 1.
- the rotor 4 includes a rotating shaft 40 that extends along the central axis Ax. The rotating shaft 40 is supported by the first bearing 51 and the second bearing 52 and can rotate with respect to the stator 1.
- the motor A according to the present embodiment is an inner rotor type DC brushless motor in which the rotor 4 rotates inside the stator 1. And a some bearing (51, 52) supports the rotating shaft 40 rotatably in the position mutually spaced apart to the axial direction.
- FIG. 3 is a perspective view of the stator core.
- FIG. 4 is a perspective view of a stator core provided in the stator.
- the stator 1 includes a stator core 11, an insulator 12, and a winding 13.
- the stator 1 has a plurality of windings 13 wound around a stator core 11 that is radially opposed to the outer peripheral surface of the rotor 4 via an insulator 12.
- the stator 1 includes a first bearing housing member 61 in which the first bearing 51 is housed, and a second bearing housing member 62 in which the second bearing 52 is housed. That is, the stator 1 includes a plurality of bearing housing members (61, 62) in which a plurality of bearings (51, 52) are respectively housed.
- the stator core 11 has conductivity. As shown in FIG. 4, the stator core 11 includes an annular core back portion 111 and a teeth portion 112. The core back portion 111 has an annular shape that extends in the axial direction. The teeth portion 112 protrudes radially inward from the inner peripheral surface of the core back portion 111. As shown in FIG. 4, the stator core 11 includes twelve teeth portions 112. The teeth parts 112 are arranged at equal intervals in the circumferential direction. That is, in the motor A of the present embodiment, the stator 1 has 12 slots.
- the insulator 12 covers the stator 11.
- the insulator 12 is a resin molded body.
- the insulator 12 covers the whole tooth portion 112 and covers both end surfaces of the core back portion 111 in the axial direction.
- the insulator 12 includes an insulator tooth portion 121 that covers the tooth portion 112 and an insulator core back portion 122 that covers at least the axial end of the core back portion 111.
- a winding wire 13 is formed by winding a conductive wire around the tooth portion 112 (insulator tooth portion 122) covered with the insulator 12.
- the insulator 12 insulates the stator core 11 and the winding 13 from each other.
- the insulator 12 is a resin molded body, but is not limited thereto. The structure which can insulate the stator core 11 and the coil
- winding 13 is employable widely.
- the insulator 12 insulates the stator core 11 and the winding 13. Therefore, in the stator core 11, the radially outer peripheral surface of the core back portion 111 may be exposed without being covered with the insulator 12.
- the stator core 11 may have a structure in which electromagnetic steel plates are laminated, or may be a single member such as powder firing or casting. Further, the stator core 11 may be configured to be divided into divided cores including one tooth portion 112, or may be formed by winding a belt-shaped member.
- a rotor 4 is disposed in the center of the stator 1 in the radial direction so as to penetrate in the axial direction.
- the windings 13 are disposed on each of the tooth portions 112 of the stator core 11. That is, in the motor A, twelve windings 13 are arranged.
- the twelve windings 13 provided in the stator 1 are divided into three systems (hereinafter referred to as three phases) according to the timing at which current is supplied. These three phases are referred to as a U phase, a V phase, and a W phase, respectively. That is, the stator 1 includes four U-phase windings, four V-phase windings, and four W-phase windings. In the following description, the windings of the respective phases are collectively described as the windings 13.
- the stator 1 is connected to a plurality of windings 13 or connected to a control circuit (not shown) connected to the windings 13 and a substrate Bd provided in the motor A. 131.
- the crossover part 131 is arrange
- the stator 1 includes a wiring portion 120 in which a crossover wire 131 is disposed on a radially outer surface of the insulator 12 that covers an end surface of the core back portion 111 on the first direction Op side.
- the resin casing 2 has a cylindrical shape.
- the resin casing 2 is a resin molded body in which the stator core 11 is sealed. That is, the resin casing 2 seals at least the insulator 13 and the winding 12 of the stator 1.
- the motor A also covers the outer surface in the radial direction of the stator core 11.
- the resin casing 2 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. And the resin casing hole 20 extended in an axial direction is provided in the radial direction center part of a bottom part.
- a concave hole 21 that is recessed in the axial direction is provided on the outer side in the radial direction of the resin casing hole 20 on the surface on the first direction Op side of the bottom.
- a rotating shaft 40 attached to the rotor 4 passes through the resin casing hole 20 in the axial direction.
- the first bearing housing member 61 is fixed to the resin casing hole 20 by insert molding. The details of the first bearing storage 61 will be described later.
- the cover 3 covers the resin casing 2.
- the cover 3 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. That is, the cover 3 has a cylindrical shape extending in the axial direction.
- the cover 3 is formed, for example, by extruding a metal plate.
- the cover hole 30 penetrated to an axial direction is provided in the radial direction center part of the bottom part of the cover 3.
- a casing contact portion 31 that protrudes inward in the axial direction (in the second direction Or side in FIG. 2) is provided outside the cover hole 30 in the radial direction. That is, the cover 3 includes a casing contact portion 31 that protrudes inwardly into the radial center of the bottom portion, and includes a cover hole 30 in the center of the casing contact portion 31.
- the resin casing 2 is inserted into the cover 3 on the first direction Op side in FIG. Then, a press-fit portion 22 described later is press-fitted into the cover 3.
- the casing contact portion 31 overlaps the recessed hole 21 in the axial direction.
- the resin casing hole 20 and the cover hole 30 also overlap in the axial direction.
- the rotation shaft 40 passes through the resin casing hole 20 and the cover hole 30.
- the casing contact portion 31 comes into contact with the recessed hole 21.
- the casing contact portion 31 contacts the recessed hole 21 in the axial direction.
- a conductive portion 312 extending in the axial direction (here, the outside, that is, the first direction Op side) is formed as an integral member at the radially inner end of the casing contact portion 31.
- the electroconductive part 312 the outer peripheral surface of the 1st bearing storage member 61 is press-fit inside.
- the first bearing housing member 61 is directly electrically connected to the cover 3 by being press-fitted into the conductive portion 312.
- a conductive portion 312 for electrically connecting the bearing housing member 61 and the cover 3 is provided. Further, the radially inner side of the conductive portion 312 is the cover hole 30, and entry of gas, water, dust, dust, and the like from the contact portion portion between the cover hole 30 and the first bearing housing member 61 is suppressed.
- the resin casing 2 includes a press-fit portion 22 and a concave portion 23 on a radially outer peripheral surface. That is, the resin casing 2 includes a press-fit portion 22 that is press-fit into the cover 3. As shown in FIG. 2, the press-fit portion 22 is provided in a portion overlapping the stator core 11 on the outer peripheral surface of the resin casing 2 in the radial direction. That is, the press-fit portion 22 overlaps the stator core 22 when the resin casing 2 is viewed in the radial direction.
- the resin casing 2 is inserted into the opening of the cover 3 from the end on the side where the recess 23 is formed. Thereafter, the resin casing 2 is fixed to the cover 3 by press fitting.
- the resin casing 2 is press-fitted into the inner peripheral surface of the cover 3 at the press-fitting portion 22.
- the press-fit portion 22 is provided at a position overlapping the stator core 11 in the radial direction. At the time of press fitting, force acts on the resin casing 2 from the cover 3 in the radial direction and the axial direction. Since the press-fit portion 22 is provided at a position that overlaps the stator core 11 having a higher strength than the resin of the resin casing 2 in the radial direction, even if a force is applied from the cover 3 during press-fit, the deformation of the resin casing 2 is unlikely to occur. .
- the concave portion 23 overlaps with the wiring portion 120 in which the crossover portion 131 of the insulator 12 on the outer peripheral surface of the resin casing 2 is arranged in the radial direction.
- the recessed part 23 is provided in the edge part by the side of the 1st direction Op of the resin casing 2, and is formed continuously in the circumferential direction. In this embodiment, although formed in the radial direction edge part of the resin casing 2, it is not limited to this.
- the outer peripheral surface of the resin casing 2 is provided with a concave groove 200 extending from the concave portion 23 toward the second direction Or side.
- the drain hole 301 which connects the exterior of the cover 3 and the ditch
- the condensed water accumulated in the recess 23 passes through the groove 200 and is discharged to the outside through the drain hole 301.
- the recessed groove 200 and the drain hole 301 may be omitted. Even if the recessed groove 200 and the drain hole 301 are omitted, the condensed water evaporates into the air in the recessed portion 23 by the heat when the motor A is driven.
- the resin casing 2 is inserted into the cover 3 from the side where the recess 23 is provided in the axial direction, and fixed by press-fitting.
- a gap Gp is formed in the radial direction between the portion where the recess 23 is formed and the inner surface of the cover 3.
- the radial thickness of the portion of the resin casing 2 where the recess 23 is provided is thinner than the thickness of the other portion of the resin casing 2. That is, the portion where the concave portion 23 is provided is a thin portion 24 having a smaller thickness than other portions.
- FIG. 5 is a perspective view of the rotor.
- the rotor 4 includes a rotor core 41, a plurality of magnets 42, and a mold part 43.
- the rotor core 41 includes a tubular member 411 extending in the axial direction and a shaft support member 412 disposed on the radially inner side of the tubular member.
- the cylindrical member 411 and the shaft support member 412 are fixed to each other by a mold part 43 which is a resin molded product.
- the rotor core 41 is a magnetic body.
- the rotor core 41 may be a laminated body in which magnetic plates are laminated in the radial direction, or may be a molded body formed by sintering a powder as the same member, for example.
- the rotary shaft 40 has a cylindrical shape.
- the rotary shaft 40 passes through the central portion in the radial direction of the shaft support member 412 of the rotor core 41.
- the rotating shaft 40 and the shaft support member 412 are relatively fixed. Examples of the fixing method include press-fitting and welding, but are not limited thereto.
- a method that can fix the rotating shaft 40 and the shaft support member 412 can be widely employed. That is, the rotating shaft 40 is fixed to the rotor 4, and the rotating shaft 40 rotates about the central axis Ax when the rotor 4 rotates.
- the plurality of magnets 42 are arranged on the radially outer side of the rotor core 41.
- a plurality of magnets 42 are arranged side by side in the circumferential direction.
- the rotor core 41 includes eight magnets 42.
- the plurality of magnets 42 are arranged, but the present invention is not limited to this.
- a magnet in which N poles and S poles are alternately magnetized in the circumferential direction may be used for a cylindrical magnetic body.
- the N pole and the S pole are used as a pair of magnetic poles, and a plurality of pairs of magnetic poles are provided.
- the magnet 42 is fixed to the rotor core 41 by, for example, a resin mold.
- the method of fixing the magnet 42 is not limited to resin molding, and a method that does not adversely affect the rotation of the rotor 4 such as adhesion, welding, or a mechanical fixing method is employed.
- the rotating shaft 40 is press-fitted into the first bearing 51 and the second bearing 52 at two locations separated in the axial direction. That is, the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52 at two different locations in the axial direction.
- the end of the rotary shaft 40 on the second direction Or side is press-fitted into the inner ring of the second bearing 52.
- a portion on the first direction Op side is press-fitted into the inner ring of the first bearing 51 with respect to a portion press-fitted into the second bearing 52 of the rotary shaft 40.
- the first bearing 51 is housed in the first bearing housing member 61.
- the second bearing 52 is housed in the second bearing housing member 62.
- the first bearing housing member 61 and the second bearing housing member 62 are fixed to the resin casing 2 directly or indirectly. Accordingly, the rotating shaft 40 is rotatably supported by the resin casing 2 (the stator 1 covered with the resin casing 2) by the pair of bearings 51 and 52.
- a shaft retaining ring 401 is attached to the rotating shaft 40 on the first direction Op side, and a shaft retaining ring 402 is attached to an end portion on the second direction Or side.
- the shaft retaining ring 401 is in contact with the first bearing 51.
- the shaft retaining ring 402 is in contact with the second bearing 52. Note that the shaft retaining ring 401 and the shaft retaining ring 402 are fixed by being fitted into a groove provided on the outer peripheral surface of the rotating shaft 40.
- the shaft retaining ring 401 is in contact with the inner ring of the first bearing 51 in the second direction Or side.
- the shaft retaining ring 401 limits the movement of the rotary shaft 40 in the first direction Op relative to the first bearing 51.
- the shaft retaining ring 402 is in contact with the first direction Op side of the inner ring of the second bearing 52.
- the shaft retaining ring 402 restricts the movement of the rotating shaft 40 toward the second direction Or with respect to the second bearing 52.
- the axial movement of the first bearing 51 and the second bearing 52 with respect to the stator 1 is relatively restricted, and the axial movement of the rotating shaft 40 with respect to the stator 1 is restricted.
- the shaft retaining rings 401 and 402 employ, for example, shaft retaining rings generally called C-ring and E-ring, but are not limited thereto.
- a configuration that can contact the inner rings of the pair of bearings 51 and 52 and limit the movement of the rotating shaft 40 can be widely employed.
- the rotating shaft 40 is rotatably supported by two bearings (the 1st bearing 51 and the 2nd bearing 52), it is not limited to this. It may be supported by three or more bearings.
- the first bearing housing member 61 and the second bearing housing member 62 are made of metal such as iron or brass. That is, the bearing housing members (61, 62) and the cover 3 have conductivity.
- the first bearing housing member 61 has a cylindrical shape in which the first bearing 51 can be housed.
- the end portion on the one axial side of the first bearing housing member 61 is provided with an end surface portion 610 penetrating in the axial direction at the central portion in the radial direction.
- the end portion on the other axial side of the first bearing housing member 61 includes a flange portion 611 extending outward in the radial direction. At least a part of the flange portion 611 is insert-molded in the resin casing 2.
- the first bearing housing 61 is fixed to the resin casing 2 by insert molding.
- the flange portion 611 may be provided with a through portion in the axial direction.
- the through portion is not limited to the hole as long as the rotation can be reliably prevented by the resin, and may be, for example, a concave portion recessed radially inward or a convex portion protruding radially outward.
- the flange portion 611 itself may be formed in a polygonal shape (for example, a triangle or a quadrangle) or an elliptical shape to prevent rotation.
- the first bearing housing member 61 is fixed to the resin casing 2 such that the center axis thereof coincides with the center axis Ax of the stator 1 covered with the resin casing 2.
- the outer ring of the first bearing 51 is press-fitted into the first bearing housing member 61.
- the second bearing housing member 62 holds the second bearing 52.
- the second bearing housing member 62 includes a housing portion 621 and an outer cylinder portion 620.
- the storage portion 621 has a cylindrical shape and stores the second bearing 52 therein.
- the outer ring of the second bearing 52 is press-fitted into the storage portion 621.
- the outer cylinder part 620 has a larger diameter than the storage part 621, and the end part of the cover 3 in the second direction Or side is press-fitted inside the outer cylinder part 620.
- a portion of the cover 3 that is press-fitted into the outer tube portion 620 at the end portion on the second direction Or side is the cover press-fit portion 300. That is, the cover 3 is directly electrically connected to each of the plurality of bearing housing members (61, 62).
- the cover press-fitting part 300 of the cover 3 is press-fitted into the outer cylinder part 620 of the second bearing storage member 62. Then, when the resin casing 2 is press-fitted into the second bearing housing member 62, the second bearing 62 is fixed to the stator 1 covered with the resin casing 2.
- the outer ring of the second bearing 52 is fixed to the stator 1, and the center axis of the second bearing 52 coincides with the center axis Ax of the stator 1.
- the storage part 621 and the outer cylinder part 620 are formed of the same member.
- the second bearing housing member 62 is manufactured by drawing a metal plate. However, it is not limited to this.
- the second direction Or side of the cover 3 is press-fitted into the outer cylinder portion 620 of the second bearing housing member 62. Therefore, entry of foreign matters such as water, dust, and dust from the gap between the outer cylinder portion 620 and the cover press-fit portion 300 is suppressed.
- the first direction Op side of the motor A includes a bearing housing portion hole in the end surface portion 610 of the first bearing housing portion 61 through which the rotating shaft 40 passes.
- the bearing housing portion hole has such a size that a gap is formed between the bearing housing hole and the rotating shaft 40 so as not to disturb the rotation of the rotating shaft 40. From this clearance, foreign matters such as water, dust, and dust are likely to enter the motor A. Therefore, the motor A includes a bearing-side intrusion preventing member 71 and a shaft-side intrusion preventing member 72 for suppressing entry of foreign matter from the first bearing housing member 61.
- the bearing-side intrusion preventing member 71 covers the outer surface of the first bearing housing member 61. And it surrounds the outer side of the rotating shaft 40, and is extended to radial direction.
- the bearing-side intrusion preventing member 71 is made of, for example, a material such as rubber, and is in close contact with the first bearing housing member 61. Further, the bearing-side intrusion preventing member 71 is attached with a gap between the bearing 40 and the rotating shaft 40, that is, while maintaining non-contact.
- the shaft side intrusion preventing member 72 is disposed so as to surround the radially outer side of the bearing side intrusion preventing member 71.
- the shaft side intrusion preventing member 72 is disposed in the groove 400 provided in the rotating shaft 40. Thereby, the movement of the shaft side intrusion preventing member 72 in the axial direction is limited.
- the bearing-side intrusion preventing member 71 and the shaft-side intrusion preventing member 72 are attached to the motor A at the same time, thereby suppressing the entry of foreign matter into the motor A.
- the casing contact portion 31 of the cover 3 is also provided in the recessed hole 21, but the shaft side intrusion prevention member 72 is fixed to the rotating shaft 40 in a non-contact state with the casing contact portion 31. That is, a part of the opening of the shaft side intrusion preventing member 72 is disposed in the recessed hole 21. And since the casing contact part 31 and the shaft side penetration
- a substrate Bd and a protective sheet Is are provided on the resin casing 2 on the second direction Or side of the stator 1.
- a control circuit (not shown) for controlling the timing of the current supplied to the plurality of windings 13, the magnitude of the current, and the like is mounted. Note that the control circuit may be provided outside the motor A, and in that case, the substrate Bd may be omitted.
- the protective sheet Is is an insulating member disposed between the substrate Bd and the second bearing housing member 62. In the case of a motor that does not include the substrate Bd, the protective sheet Is may be omitted.
- the cover 3 is mainly made of a metal material and has a smaller linear expansion coefficient than the resin casing 2. Thereby, the difference of the deformation
- the resin casing 2 and the cover 3 are press-fitted in the press-fit portion 22 of the resin casing 2. Therefore, since the heat of the resin casing 2 is transmitted to the cover 3 and radiated, the thermal expansion of the resin casing 2 is suppressed in the press-fit portion 22.
- the insulator 12 is sealed with the resin casing 2 at a portion shifted in the axial direction from the press-fit portion 22.
- the insulator 12 is resin, and the linear expansion coefficient of the insulator 12 is larger than that of the stator core 11. Therefore, the portion of the resin casing 2 that does not overlap the stator core 11 in the radial direction is more deformed outwardly in the radial direction due to thermal expansion than the press-fit portion 22 that overlaps the stator core 11 in the radial direction.
- the heat dissipation is inferior to the press-fit portion 22. Therefore, problems such as distortion and displacement of the resin casing 2 due to a difference in deformation amount due to thermal expansion between the insulator 12 and the cover 3 occur.
- a gap is provided in a portion where a difference in deformation amount due to heat between the resin casing 2 and the cover 3 becomes large.
- the clearance gap between the resin casing 2 and the cover 3 can be easily formed by forming the recessed part 23 in the resin casing 2.
- a portion of the resin casing 2 provided with the recess 23, that is, a portion overlapping the recess 23 in the radial direction in FIG. 2 is a thin-walled portion 24 thinner than the other portions of the resin casing 2. As described above, by providing the thin portion 24, it is easy to discharge heat generated when a current flows through the crossover portion 131 to the outside of the resin casing 2.
- the outer ring of the first bearing 51 is housed in a first bearing housing member 61 having conductivity.
- the outer ring of the second bearing 52 is housed in a second bearing housing member 62 having conductivity.
- the cover 3 is directly connected to each of the first bearing housing member 61 and the second bearing housing member 62.
- the outer ring of the first bearing 51 and the outer ring of the second bearing 52 are electrically connected, so that the potential difference between the outer ring and the inner ring of the first bearing 51 and between the outer ring and the inner ring of the second bearing 52 is increased. It becomes small and generation
- the first bearing 51 and the second bearing 52 can be rotated with high accuracy over a long period of time by suppressing the occurrence of electrolytic corrosion of the bearing. Thereby, the stable operation
- the cover 3 electrically connects the outer ring of the first bearing 51 and the outer ring of the second bearing 52, and a member (for example, a conductive tape or the like) for conducting is unnecessary.
- the cover 3 is an exterior body that protects the motor A from impact and vibration.
- the first bearing housing member 61 is press-fitted into the conductive portion 312 of the cover 3.
- the second bearing housing member 62 is press-fitted into the outer cylinder portion 620 at the end portion on the second direction Or side of the cover 3.
- the first bearing housing member 61 and the second bearing housing member 62 are fixed to the cover 3 by press fitting.
- the 1st bearing storage member 61 and the 2nd bearing storage member 62, and the cover 3 cannot become a non-contact state, and can suppress generation
- FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the present embodiment.
- the motor A1 shown in FIG. 6 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a1 and the cover 3a1 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the outer peripheral surface of the resin casing 2a1 gradually decreases in diameter toward the back side in the press-fitting direction, that is, toward the first direction Op side in FIG. That is, the outer peripheral surface of the resin casing 2a1 is an inclined surface (tapered surface) having a small diameter on the back side in the press-fitting direction.
- the cover 3a1 has a shape into which the resin casing 2a1 can be inserted.
- the cover 3a1 has a cylindrical shape and gradually becomes smaller in diameter toward at least the back side of the inner peripheral surface in the press-fitting direction, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a1 gradually decreases toward the press-fitting direction of the resin casing 2a1.
- the insertion becomes easy.
- the press-fitting portion 221 is an inclined surface, the deformation amount of the resin casing 2a1 during press-fitting can be reduced. Thereby, generation
- FIG. 7 is a partial cross-sectional view showing a resin casing and a cover of another modified example of the motor according to the present embodiment.
- the motor A2 shown in FIG. 7 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a2 and the cover 3a2 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the outer peripheral surface of the resin casing 2a2 gradually decreases in diameter toward the inner side in the press-fitting direction, that is, toward the first direction Op in FIG. That is, the outer peripheral surface of the resin casing 2a2 has a plurality of different outer shapes.
- inner side of a press injection direction is a small diameter, and a level
- the cover 3a2 has a shape into which the resin casing 2a2 can be inserted.
- the cover 3a2 has a cylindrical shape, and at least the back side in the press-fitting direction of the inner peripheral surface, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a2 decreases stepwise toward the press-fitting direction of the resin casing 2a2.
- Insertion becomes easy by providing the shape of the resin casing 2a2 and the cover 3a2. Further, the step of the resin casing 2a2 and the step of the cover 3a2 can be brought into contact with each other so as to be positioned when the resin casing 2a2 is inserted into the cover 3a2. Further, the press-fitting portion 222 of the resin casing 2a2 comes into contact with the portion into which the cover 3a2 is press-fitted and press-fitting is started. Thereby, the force which acts by press fit can be reduced. The amount of deformation of the resin casing 2a2 during press fitting can be reduced. Thereby, generation
- FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment.
- the motor A3 shown in FIG. 8 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a3 and the cover 3a3 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the resin casing 2 a 3 is provided with a notch 210 in the recessed hole 21.
- the notch 210 is provided at the edge of the resin casing hole 20 and extends in the axial direction.
- the casing contact portion 31 of the cover 3a3 includes a conductive portion 313.
- the conductive portion 313 extends radially inward from the casing contact portion 31.
- the conductive portion 313 is partially bent and shifted to the second direction Or side.
- the conductive portion 313 overlaps the notch 210 provided in the resin casing 2a3 in the axial direction.
- the conductive portion 313 and the flange portion 611 of the first bearing housing member 61 overlap in the axial direction inside the notch 210. Then, the conductive portion 313 and the flange portion 611 are fixed with the screw Bt. Thereby, the conductive part 313 and the flange part 611 are electrically connected. That is, the cover 3a3 and the first bearing housing member 61 are electrically connected. Thereby, the cover 3a3 electrically connects the first bearing housing member 61 and the second bearing housing member 62. And in motor A3, the outer ring
- the electrically-conductive member 313 and the flange part 611 were fixed using the screw Bt, it is not limited to this.
- a fixing tool such as a rivet may be used.
- welding, adhesion using a conductive adhesive, or the like may be used.
- the conductive portion 313 may be configured to be elastically deformable, and may be pressed (contacted) against the flange portion 611 by the elastic force of the conductive portion 313.
- a method of electrically connecting the conductive portion 313 and the flange portion 611 can be widely employed.
- FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment.
- the motor A4 shown in FIG. 9 has the same configuration as the motor A shown in FIG. 2 except that the cover 3a4 is different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the cover 3 a 4 includes a plurality of conductive portions 314 on the radially inner side of the casing contact portion 31.
- four conductive portions 314 are provided.
- the conductive portion 314 extends radially inward, and the tip is bent in the axial direction (here, the first direction Op side).
- the conductive portion 314 has a bent tip that contacts the outer peripheral surface of the first bearing housing member 61.
- the bent end of the conductive portion 314 is inclined inward in the radial direction, and pushes the outer peripheral surface of the first bearing housing member 61 inward. Thereby, the tip of the conductive portion 314 is electrically connected to the first bearing housing member 61.
- the conductive portion 314 can be configured not to easily deform. In this case, the first bearing housing member 61 is press-fitted into the conductive portion 314.
- the cover 3a4 electrically connects the first bearing housing member 61 and the second bearing housing member 62. And in motor A4, the outer ring
- FIG. 10 is an exploded perspective view of another example of the motor according to the present invention.
- 11 is a cross-sectional view of the motor shown in FIG.
- the resin casing 2b of the motor B is provided with a step portion 25 extending radially outward on the second direction Or side.
- a plurality (four in this case) of stepped portions 25 are provided in the resin casing 2b.
- the resin casing 2b is located in the same position in the axial direction, and is located in the circumferential direction at equal intervals.
- the cover 3b is provided with the contact part 311 which protruded outside from the outer peripheral surface.
- the contact portion 311 comes into contact with the step portion 25 when the resin casing 2b is press-fitted into the cover 3b.
- the contact portion 311 contacts the surface of the step portion 25 in the press-fitting direction (the first direction Op side in FIG. 11).
- the portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b extends from the contact portion 311 to the opening side (the second direction Or side in FIG. 11) along the axial direction.
- the resin casing 2 b is directly press-fitted into the outer cylinder portion 620 of the second bearing housing member 62.
- This step portion 25 is a mounting convex portion for mounting the motor B to the device. Therefore, a fixing tool such as a screw penetrates the step portion 25. And the contact part 311 which contacts the step part 25 formed with the same member as the resin casing 2b is formed with the same member as the cover 3b whose strength is higher than that of the resin casing 2b. Thereby, the motor B can be firmly fixed. Further, even if vibration, impact, or the like acts, the motor B is difficult to drop off. Note that the number and position of the stepped portions 25 are not limited to those described above, and are changed depending on the shape and position of an attachment location (not shown) of the device to which the motor B is attached.
- the step portion 25 is a convex portion arranged in the circumferential direction.
- the space between the step portions 25 arranged in the circumferential direction is a curved surface continuous in the axial direction (that is, a curved surface obtained by cutting off a part of the circumferential shape of the columnar shape).
- a portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b includes an extending portion 3111 extending toward the second axial direction Or side.
- An end of the extending portion 3111 on the second direction Or side is a cover press-fitting portion 300 and is press-fitted into the second bearing housing member 62.
- the cover 3 b is electrically connected to the first bearing housing member 61 and the second bearing housing member 62. That is, the outer ring of the first bearing 51 and the outer ring of the second bearing 52 have the same potential, and the occurrence of electrolytic corrosion of the first bearing 51 and the second bearing 52 is suppressed.
- FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention.
- the stator 1c and the resin casing 2c are different, but the other parts are the same as those of the motor A of the first embodiment. Therefore, substantially the same parts as those of the motor A having the configuration of the motor C are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the stator 1c of the motor C has an insulator core back portion 122 at the end of the insulator 12 on the first direction Op side.
- the insulator core back part 122 is provided with the wiring part 120c by which the crossover part 131 is arrange
- the recessed part 23c is formed in the position which overlaps with the wiring part 120c of the resin casing 2c in an axial direction.
- a gap Gp is provided between the recess 23c and the cover 3c overlapping in the axial direction.
- the press-fit portion 22 of the resin casing 2c is provided on the outer peripheral surface. Therefore, when the resin casing 2c is press-fitted into the cover 3c, a force during press-fitting acts on the outer peripheral surface of the resin casing 2c.
- the recess 23c is provided at the end on the first direction Op side in the axial direction, so that the force during press-fitting is less likely to concentrate on the recess 23c. Thereby, the shift
- FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention.
- 14 is a cross-sectional view of the motor shown in FIG.
- the motor D of the present embodiment has the same configuration as the motor A of the first embodiment, except for the cover, the first bearing housing member 61d, the second bearing housing member 62d, and the bearing side intrusion prevention member 71d. Therefore, in the configuration of the motor D, parts that are substantially the same as the configuration of the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the cover of the motor D includes a first cover member 3da and a second cover member 3db. That is, the cover covers the resin casing 2 from one side in the axial direction (first direction Op side) and the second cover covers the resin casing 2 from the other side in the axial direction (second direction Or side). Cover member 3db.
- the first direction Op of the resin casing 2 is press-fitted into the first cover member 3da.
- the second direction Or side of the resin casing 2 is inserted into the second cover member 3db.
- the resin casing 2 is press-fitted into the first cover member 3da on the first direction Op side, but is not limited thereto.
- the second direction Or side of the resin casing 2 may be press-fitted into the second cover member 3db. Moreover, both may be press-fitted. Which of the first cover member 3da and the second cover member 3db is to be press-fitted with the resin casing 2 is determined by the position of the press-fitting portion 22 of the resin casing 2.
- the first cover member 3da has a bottomed cylindrical shape with the end on the first direction Op side closed.
- the first cover member 3da includes a first flange 32 that extends outward in the radial direction at an end portion on the second direction Or side. That is, the first cover member 3da has a first flange 32 that extends radially outward from the outer peripheral surface.
- the first flange 32 is a quadrangle (for example, a square) when viewed in the axial direction.
- the shape which can be attached to the attachment location of the apparatus (not shown) to which the motor D is attached is employ
- the radial center of the bottom portion of the first cover member 3da and the first bearing housing member 61d are formed of the same member. That is, the cover (first cover member 3da) holds at least one of the plurality of bearings (bearing 51).
- the first bearing housing member 61d and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first cover member 3da, the first bearing housing member 61d, and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first bearing housing member 61d protrudes from the bottom of the first cover member 3da toward the first direction Op.
- the bearing-side intrusion preventing member 71d is formed of the same member as the first bearing housing member 61d, that is, a metal.
- the first bearing housing member 61d is formed of the same member as the first cover member 3da, but plays the same role as the first bearing housing member 61 of the motor A in that the first bearing 51 is housed therein.
- the bearing-side intrusion preventing member 71d is also made of a different material, but the use of the shaft-side intrusion preventing member 72 in combination with the shaft-side intrusion preventing member 72 prevents the entry of foreign matter such as water, dust, dust, etc. It plays the same role as the member 71.
- the second cover member 3db is a cylindrical member extending in the axial direction.
- the second cover member 3db and the second bearing housing member 62d are formed of the same member.
- the second bearing housing member 62d is continuously formed at the end of the second cover member 3db on the second direction Or side.
- the second cover member 3db includes a second flange 33 that extends radially outward at an end on the first direction Op side. That is, the second cover member 3db has a second flange 33 that extends radially outward from the outer peripheral surface.
- the second flange 33 is a quadrangle (for example, a square) when viewed in the axial direction.
- the second flange 33 has a shape overlapping the first flange 32 in the axial direction.
- the second bearing housing member 62d includes a second bearing housing member 62 used in the motor A, except that a portion corresponding to the outer cylindrical portion 620 of the second bearing housing member 62 of the motor A is continuous with the same member as the second cover member 3db.
- the second bearing housing member 62 d includes a housing portion 621 d that houses the second bearing 52.
- the cover (second cover member 3db) holds at least one of the plurality of bearings (bearing 52).
- the resin casing 2 is inserted into the first cover member 3da from the first direction Op side, and the press-fit portion 22 is press-fitted into the first cover member 3da.
- the second cover member 3db only covers the resin casing 2 and is not press-fitted. Therefore, the second cover member 3db into which the portion of the resin casing 2 on the second direction Or side is inserted may be able to rotate around the central axis Ax. Therefore, a protrusion 330 that protrudes toward the first direction Op is provided on the surface of the second flange 33 on the first direction Op side.
- the protrusion 330 is inserted into a positioning hole 320 provided in the first flange 32.
- the first flange 32 and the second flange 33 fix the first cover member 3da and the second cover member 3db to each other. Therefore, the first flange 32 and the second flange 33 are provided with screw fixing holes through which a fixing tool (here, a screw) passes. Then, the first cover member 3da and the second cover member 3db are fixed to each other by fixing the first flange 32 and the second flange 33 to each other. That is, when the first cover member 3da and the second cover member 3db cover the resin casing 2, the first flange 32 and the second flange 33 are connected directly or indirectly.
- a fixing tool here, a screw
- the resin casing 2 is press-fitted into the first cover member 3da, and the second cover member 3db is fixed to the first flange 32 of the first cover member 3da via the second flange 33. Therefore, the relative positions of the stator 1 covered with the resin casing 2 and the first bearing 51 and the second bearing 52 are determined.
- the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52.
- the rotary shaft 40 is supported by the first bearing member 3da into which the resin casing 2 is press-fitted and the first bearing 51 and the second bearing 52 attached to the covering second cover member 3db.
- the rotor 4 is supported in a rotatable manner in the stator 1 while having a constant interval in the radial direction.
- first bearing housing member 61d is formed of the same member as the conductive first cover member 3da
- second bearing storage member 62d is formed of the same member as the conductive second cover member 3db. Yes.
- the first cover member 3da and the second cover member 3db are in contact with each other. Thereby, the first bearing housing member 61d and the second bearing housing member 62d are in an electrically conductive state.
- the first cover member 3da is a part of the first bearing housing member 61d
- the second cover member 3db is a part of the second bearing housing member 62d.
- the first cover member 3da and the second cover member 3db are in direct contact. That is, in the motor D, the cover is directly connected to each of the first bearing housing member 61d and the second bearing housing member 62d.
- FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention.
- the motor E of the present embodiment has the same configuration as the motor D of the fourth embodiment, except that the resin casing 2e, the first cover member 3ea, and the second cover member 3eb are different. Therefore, in the configuration of the motor E, substantially the same parts as those of the motor D are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- the first bearing 51 is housed in the first bearing housing member 61 having the same configuration as the motor A.
- the resin casing 2e of the motor E includes a step portion 25e that protrudes radially outward from a portion closer to the second direction Or than the press-fitting portion 22 on the outer peripheral surface.
- the step portion 25e has a similar shape and is provided for the same purpose, although the position in the axial direction is different from that of the step portion 25 provided in the motor B shown in FIGS. That is, four step portions 25e are provided in the resin casing 2e, and are arranged at equal intervals in the circumferential direction.
- the first bearing housing member 61 is fixed to the end of the resin casing 2e on the first direction Op side. The first bearing housing member 61 is fixed in the same manner as the resin casing 2 of the motor A, and details thereof are omitted.
- the first cover member 3ea has a bottomed cylindrical shape with the end on the first direction Op side closed. And the bottom part is provided with the casing contact part 31 and the electroconductive part 312 similarly to the cover 3. As shown in FIG.
- the first cover member 3ea includes a first flange 32 having the same configuration as the first cover member 3da.
- the second cover member 3eb is a cylindrical member extending in the axial direction.
- the second cover member 3eb and the second bearing housing member 62d are formed of the same member.
- the second bearing housing member 62d is formed continuously at the end of the second cover member 3eb on the second direction Or side.
- the second cover member 3eb includes a second flange 33e extending outward in the radial direction and an abutting portion 35e at the end on the first direction Op side.
- the second flange 33e is provided at a position in contact with the first flange 32 of the first cover member 3ea when the second cover member 3eb is covered from the second direction Or side of the resin casing 2e.
- the contact portion 35e is provided at a position where it comes into contact with the surface of the step portion 25e on the second direction Or side when the second cover member 3eb is covered from the second direction Or side of the resin casing 2e.
- the second flange 33e is provided closer to the first direction Op than the contact portion 35e. And the 2nd flange 33e and the contact part 35e are alternately arrange
- the first flange 32 comes into contact with the surface of the step portion 25e on the first direction Op side.
- the second cover member 3eb covers the second direction Or side of the resin casing 2e.
- the contact portion 35e of the second cover member 3eb is in contact with the end surface on the second direction Or side of the step portion 25e of the resin casing 2e, and the second flange 33e is in contact with the first flange 32.
- the resin casing 2e since the resin casing 2e includes the step portion 25e, the positioning in the axial direction during press-fitting into the first cover member 3da is facilitated. Similarly, the axial positioning of the second cover member 3eb with respect to the resin casing 2e is facilitated.
- the outer diameter of the press-fit portion 22 may be reduced due to secular change of the resin constituting the resin casing 2e.
- the fixing of the resin casing 2e to the first cover member 2da by press fitting is weakened.
- the step portion 25e is fixed together with the first flange 32 and the contact portion 35e at the mounting position. Therefore, the movement of the resin casing 2e is restricted even if the fixation by press-fitting becomes weak. Thereby, even if it is long-term use, the capability fall of the motor E can be suppressed.
- the first flange 32 and the second flange 33e are in direct contact.
- the 1st cover member 3ea electrically connected with the 1st bearing storage member 61 and the 2nd cover member 3eb formed with the same member as the 2nd bearing storage member 62d directly contact.
- the 1st bearing storage member 61 and the 2nd bearing storage member 62 will be in a conduction state indirectly.
- FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
- the motor F of the present embodiment has the same configuration as the motor A of the first embodiment except that the motor F of the first embodiment is provided. Therefore, in the configuration of the motor F, substantially the same parts as the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
- connection part 36 which electrically connects the cover 3 and the 2nd bearing storage member 62 is provided.
- the connection part 35 has electroconductivity, and is here metal.
- the connecting portion 36 has a step that fits between the cover 3 and the second bearing housing member 62.
- connection part 36 of this embodiment is made into the annular
- the discontinuous portion can be opened and attached to the cover 3 and the second bearing housing member 62.
- the connection portion 36 may be fixed by gripping the cover 3, the second bearing housing member 62, and the resin casing 2 with its own elastic force.
- the present invention can be used as a motor for driving an air conditioner, a fan, or the like.
Abstract
Description
図1は、本発明にかかるモータの一例の分解斜視図である。図2は、図1に示すモータの断面図である。なお、以下の説明では、中心軸Axが延びる方向、すなわち、図2において左右方向を軸方向とする。また、軸方向に対して直交する方向を径方向とし、軸を中心とする円の接線方向を周方向とする。 <1. First Embodiment>
FIG. 1 is an exploded perspective view of an example of a motor according to the present invention. FIG. 2 is a cross-sectional view of the motor shown in FIG. In the following description, the direction in which the central axis Ax extends, that is, the left-right direction in FIG. A direction perpendicular to the axial direction is a radial direction, and a tangential direction of a circle centering on the axis is a circumferential direction.
図1に示すように、本実施形態にかかるモータAは、ステータ1と、樹脂ケーシング2と、カバー3と、ロータ4と、第1軸受51と、第2軸受52とを有する。樹脂ケーシング2は、ステータ1の外周面を覆う。すなわち、モータAは、ステータ1を樹脂ケーシング2で封止した、いわゆる、モールドモータである。ロータ4は、ステータ1の内側に配置される。ロータ4は、中心軸Axに沿って延びる回転軸40を備える。そして、回転軸40が、第1軸受51及び第2軸受52に支持されており、ステータ1に対して回転可能である。すなわち、本実施形態にかかるモータAは、ステータ1の内側でロータ4が回転するインナーロータ型DCブラシレスモータである。そして、複数の軸受(51、52)は、軸方向に互いに離間した位置で回転軸40を回転可能に支持する。 <1.1 Motor configuration>
As shown in FIG. 1, the motor A according to this embodiment includes a
ステータ1について、新たな図面を参照して説明する。図3は、ステータコアの斜視図である。図4は、ステータに備えられるステータコアの斜視図である。図3、図4に示すように、ステータ1は、ステータコア11と、絶縁体12と、巻線13とを備える。そして、ステータ1は、ロータ4の外周面と径方向に対向するステータコア11に絶縁体12を介して巻きつけられた複数の巻線13を有する。図2に示すように、ステータ1は、第1軸受51が収納される第1軸受収納部材61と、第2軸受52が収納される第2軸受収納部材62とを備える。すなわち、ステータ1は、複数の軸受(51、52)がそれぞれ収納される複数の軸受収納部材(61、62)を備える。 <1.2 Stator configuration>
The
図1、図2等に示すように、樹脂ケーシング2は、円筒形状である。樹脂ケーシング2は、内部にステータコア11を封止した樹脂のモールド成型体である。すなわち、樹脂ケーシング2は、ステータ1の少なくとも絶縁体13及び巻線12を封止する。なお、図2に示すように、モータAでは、ステータコア11の径方向の外面も覆う。樹脂ケーシング2は、第1方向Op側の端部の少なくとも一部が閉じられた有底円筒形状である。そして、底部の径方向中央部分に軸方向に延びる樹脂ケーシング孔20が設けられる。 <1.3 Structure of resin casing and cover>
As shown in FIGS. 1 and 2, the
図5は、ロータの斜視図である。図5に示すように、ロータ4は、ロータコア41と、複数個のマグネット42と、モールド部43とを備える。ロータコア41は、軸方向に延びる筒形状部材411と、筒形状の部材の径方向内側に配される軸支持部材412とを備える。筒状部材411と軸支持部材412とは、樹脂のモールド成形体であるモールド部43で相互に固定される。ロータコア41は、磁性体である。ロータコア41は、磁性板を径方向に積層した積層体であってもよいし、例えば、紛体を焼結して同一の部材として形成した成形体であってもよい。 <1.4 Rotor configuration>
FIG. 5 is a perspective view of the rotor. As shown in FIG. 5, the
回転軸40は、軸方向に離れた2箇所で第1軸受51及び第2軸受52に圧入される。すなわち、回転軸40は、第1軸受51及び第2軸受52によって、軸方向に異なる2箇所で、回転可能に支持される。第2軸受52の内輪には、回転軸40の第2方向Or側の端部が圧入される。第1軸受51の内輪には、回転軸40の第2軸受52に圧入される部分よりも第1方向Op側の部分が圧入される。 <1.5 Bearing configuration>
The rotating
第1軸受収納部材61および第2軸受収納部材62は、ここでは、鉄、真鍮等の金属製である。すなわち、軸受収納部材(61、62)及びカバー3は、導電性を有する。 <1.6 Configuration of bearing housing member>
Here, the first
第1軸受収納部材61は、内部に第1軸受51が収納可能な筒形状を有する。第1軸受収納部材61の軸方向一方側の端部は、径方向中心部分に軸方向に貫通する端面部610を備える。また、第1軸受収納部材61の軸方向他方側の端部は、径方向外側に延びるフランジ部611を備える。フランジ部611の少なくとも一部が、樹脂ケーシング2にインサート成形される。第1軸受収納部61は、樹脂ケーシング2に、インサート成形にて固定される。なお、フランジ部611には、軸方向に貫通部分を備えてもよい。インサート成形時に貫通部分に樹脂が充填されることで、第1軸受収納部材61の周方向の移動が制限される、すなわち、回り止めがなされる。 <1.6.1 First Bearing Housing Member>
The first
図2に示すように、第2軸受収納部材62は、第2軸受52を保持する。第2軸受収納部材62は、収納部621と、外筒部620とを有する。収納部621は、筒形状であり、内部に第2軸受52を収納する。収納部621の内部に第2軸受52の外輪が圧入される。 <1.6.2 Second bearing housing member>
As shown in FIG. 2, the second
図2に示すように、モータAでは、カバー3の第2方向Or側が、第2軸受収納部材62の外筒部620に圧入される。そのため、外筒部620とカバー圧入部300の隙間からの水、埃、塵等の異物の進入が抑制される。一方で、モータAの第1方向Op側は、回転軸40が貫通するための第1軸受収納部61の端面部610に軸受収納部孔を備える。この軸受収納部孔は、回転軸40の回転を邪魔しないために、回転軸40との間に隙間が形成される大きさである。このすきまから、水、塵、埃等の異物がモータAの内部に浸入しやすい。そこで、モータAには、第1軸受収納部材61からの異物の進入を抑制するための軸受側侵入防止部材71およびシャフト側侵入防止部材72を備える。 <1.7 Other components>
As shown in FIG. 2, in the motor A, the second direction Or side of the
以上示したモータAの動作について説明する。モータAの駆動時において、巻線13には、電流が供給される。このとき、電流によって巻線13が発熱する。このとき、巻線13の熱によりステータコア11も加熱される。ステータコア11及び巻線13は、樹脂ケーシング2に覆われる。ステータコア11及び巻線13の熱は、樹脂ケーシング2に伝達される。 <1.8 Motor operation>
The operation of the motor A shown above will be described. When the motor A is driven, a current is supplied to the winding 13. At this time, the winding 13 generates heat due to the current. At this time, the
引用文献のような従来のモータでは、第1軸受51の外輪と内輪、又は、第2軸受52の外輪と内輪との間に電位差が発生すると、第1軸受51及び第2軸受52の外輪とボール、内輪とボールの間で放電(スパーク)が発生する場合がある。放電の発生によって、軸受の外輪、ボール、内輪の表面が損傷する、いわゆる、軸受の電食が発生する。第1軸受51及び第2軸受52の電食は、モータAの振動や騒音の原因になる。電食の原因としては、モータAを駆動するインバータ回路に含まれるスイッチング素子を高周波高電圧で駆動することが挙げられる。また、これ以外の要因として、ステータコア、ロータコア41の電位状態等も挙げられる。 <About the electric corrosion of the 1.8.1 bearing>
In the conventional motor such as the cited document, when a potential difference is generated between the outer ring and the inner ring of the
<1.9.1 変形例1>
本実施形態に示すモータの変形例について図面を参照して説明する。図6は、本実施形態にかかるモータの変形例の樹脂ケーシング及びカバーを示す部分断面図である。図6に示すモータA1は、樹脂ケーシング2a1及びカバー3a1が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。 <1.9 Modification>
<1.9.1
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the present embodiment. The motor A1 shown in FIG. 6 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a1 and the cover 3a1 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
本実施形態に示すモータの変形例について図面を参照して説明する。図7は、本実施形態にかかるモータの他の変形例の樹脂ケーシング及びカバーを示す部分断面図である。図7に示すモータA2は、樹脂ケーシング2a2及びカバー3a2が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。 <1.9.2
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 7 is a partial cross-sectional view showing a resin casing and a cover of another modified example of the motor according to the present embodiment. The motor A2 shown in FIG. 7 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a2 and the cover 3a2 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
本実施形態に示すモータの変形例について図面を参照して説明する。図8は、本実施形態にかかるモータの他の変形例の第1軸受収納部材及びその周囲を示す部分断面図である。図8に示すモータA3は、樹脂ケーシング2a3及びカバー3a3が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。 <1.9.3
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 8 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment. The motor A3 shown in FIG. 8 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a3 and the cover 3a3 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
本実施形態に示すモータの変形例について図面を参照して説明する。図9は、本実施形態にかかるモータの他の変形例の第1軸受収納部材及びその周囲を示す部分断面図である。図9に示すモータA4は、カバー3a4が異なる以外、図2に示す、モータAと同じ構成を有する。そのため、実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。 <1.9.4
A modification of the motor shown in this embodiment will be described with reference to the drawings. FIG. 9 is a partial cross-sectional view showing a first bearing housing member and its surroundings of another modified example of the motor according to the present embodiment. The motor A4 shown in FIG. 9 has the same configuration as the motor A shown in FIG. 2 except that the cover 3a4 is different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
本発明にかかるモータの他の例について図面を参照して説明する。図10は、本発明にかかるモータの他の例の分解斜視図である。図11は、図10に示すモータの断面図である。図10及び図11に示すように、モータBの樹脂ケーシング2bは、第2方向Or側に径方向外側に延びる段部25が備えられる。段部25は、樹脂ケーシング2bに複数個(ここでは、4個)備えられる。段部25は、樹脂ケーシング2bは軸方向に同じ位置で、周方向に等間隔に並んでいる。そして、カバー3bは、外周面から外側に突出した当接部311を備える。当接部311は、樹脂ケーシング2bをカバー3bに圧入したとき、当接部311が段部25と接触する。当接部311は、段部25の圧入方向(図11において、第1方向Op側)の面と接触する。 Second Embodiment
Another example of the motor according to the present invention will be described with reference to the drawings. FIG. 10 is an exploded perspective view of another example of the motor according to the present invention. 11 is a cross-sectional view of the motor shown in FIG. As shown in FIGS. 10 and 11, the
図12は、本発明にかかるモータのさらに他の例の断面図である。図12に示すモータCでは、ステータ1c及び樹脂ケーシング2cが異なるが、それ以外の部分については、第1実施形態のモータAと同じである。そのため、モータCの構成のモータAと実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明を省略する。 <3. Third Embodiment>
FIG. 12 is a cross-sectional view of still another example of the motor according to the present invention. In the motor C shown in FIG. 12, the
本発明にかかるさらに他の例について図面を参照して説明する。図13は、本発明にかかるモータのさらに他の例の分解斜視図である。図14は、図13に示すモータの断面図である。本実施形態のモータDでは、カバー、第1軸受収納部材61d、第2軸受収納部材62d、軸受側侵入防止部材71dが異なる以外、第1実施形態のモータAと同じ構成を有する。そのため、モータDの構成において、モータAの構成と実質上同じ部分には、同じ符号を付し、同じ部分の詳細な説明は省略する。 <4. Fourth Embodiment>
Still another example of the present invention will be described with reference to the drawings. FIG. 13 is an exploded perspective view of still another example of the motor according to the present invention. 14 is a cross-sectional view of the motor shown in FIG. The motor D of the present embodiment has the same configuration as the motor A of the first embodiment, except for the cover, the first
図13、図14に示すように、モータDのカバーは、第1カバー部材3daと、第2カバー部材3dbとを備える。すなわち、カバーは、軸方向における一方側(第1方向Op側)から樹脂ケーシング2を覆う第1カバー部材3daと、軸方向における他方側(第2方向Or側)から樹脂ケーシング2を覆う第2カバー部材3dbと、を備える。第1カバー部材3daには、樹脂ケーシング2の第1方向Op側が圧入される。また、第2カバー部材3dbには、樹脂ケーシング2の第2方向Or側が挿入される。なお、本実施形態のモータDにおいて、樹脂ケーシング2は、第1方向Op側が、第1カバー部材3daに圧入されるがこれに限定されない。例えば、樹脂ケーシング2の第2方向Or側が、第2カバー部材3dbに圧入されてもよい。また、両方が圧入されてもよい。第1カバー部材3da及び第2カバー部材3dbのいずれのカバー部材に樹脂ケーシング2が圧入されるかは、樹脂ケーシング2の圧入部22の位置によって決定される。 <4.1 Cover>
As shown in FIGS. 13 and 14, the cover of the motor D includes a first cover member 3da and a second cover member 3db. That is, the cover covers the
図13、図14に示すように、第1カバー部材3daは、第1方向Op側の端部が閉じられた有底円筒形状である。そして、第1カバー部材3daは、第2方向Or側の端部に、径方向外側に延びる第1フランジ32を備える。すなわち、第1カバー部材3daは、外周面から径方向外側に延びる第1フランジ32を有する。図11に示すように、第1フランジ32は、軸方向に見て四角形(例えば、正方形)である。なお、第1フランジ32は、モータDが取り付けられる装置(不図示)の取り付け箇所に取り付け可能な形状が採用される。 <4.2 First cover member>
As shown in FIGS. 13 and 14, the first cover member 3da has a bottomed cylindrical shape with the end on the first direction Op side closed. The first cover member 3da includes a
図13、図14に示すように、第2カバー部材3dbは軸方向に延びる筒状の部材である。第2カバー部材3dbと第2軸受収納部材62dとが同一の部材で形成される。なお、第2カバー部材3dbの第2方向Or側の端部に第2軸受収納部材62dが連続して形成される。また、第2カバー部材3dbは、第1方向Op側の端部に、径方向外側に延びる第2フランジ33を備える。すなわち、第2カバー部材3dbは、外周面から径方向外側に延びる第2フランジ33を有する。図11に示すように、第2フランジ33は、軸方向に見て四角形(例えば、正方形)である。第2フランジ33は、第1フランジ32と軸方向に重なる形状を有する。 <4.3 Second cover member>
As shown in FIGS. 13 and 14, the second cover member 3db is a cylindrical member extending in the axial direction. The second cover member 3db and the second
樹脂ケーシング2は、第1方向Op側から第1カバー部材3daに挿入され、圧入部22が第1カバー部材3daに圧入される。一方、第2カバー部材3dbは、樹脂ケーシング2を覆うだけで、圧入はされない。そのため、樹脂ケーシング2の第2方向Or側の部分が挿入された第2カバー部材3dbは、中心軸Axを中心に回転させることが可能な場合がある。そのため、第2フランジ33の第1方向Op側の面に、第1方向Op側に突出する突起330が備えられる。突起330は、第1フランジ32に設けられた位置決め孔320に挿入される。これにより、第1フランジ32と第2フランジ33、すなわち、第1カバー部材3daと第2カバー部材3dbとの周方向の位置が調整される。 <4.4 Motor assembly>
The
本発明にかかるさらに他の例について図面を参照して説明する。図15は、本発明にかかるモータのさらに他の例の断面図である。本実施形態のモータEでは、樹脂ケーシング2e、第1カバー部材3ea及び第2カバー部材3ebが異なる以外、第4実施形態のモータDと同じ構成を有する。そのため、モータEの構成において、モータDの構成と実質上同じ部分には、同じ符号を付し、同じ部分の詳細な説明は省略する。また、モータEでは、第1軸受51を、モータAと同様の構成の第1軸受収納部材61に収納する。 <5. Fifth Embodiment>
Still another example of the present invention will be described with reference to the drawings. FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention. The motor E of the present embodiment has the same configuration as the motor D of the fourth embodiment, except that the
本発明にかかるさらに他の例について図面を参照して説明する。図16は、本発明にかかるモータのさらに他の例の断面図である。本実施形態のモータFは、接続部36を備える以外、第1実施形態のモータAと同じ構成を有している。そのため、モータFの構成において、モータAと実質上同じ部分には、同じ符号を付すとともに、同じ部分の詳細な説明は省略する。 <6. Sixth Embodiment>
Still another example of the present invention will be described with reference to the drawings. FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention. The motor F of the present embodiment has the same configuration as the motor A of the first embodiment except that the motor F of the first embodiment is provided. Therefore, in the configuration of the motor F, substantially the same parts as the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
Claims (10)
- 中心軸に沿って延びる回転軸を有するロータと、
前記ロータの外周面と径方向に対向するステータコアに絶縁体を介して巻き回された複数の巻線を有するステータと、
前記ステータの少なくとも前記絶縁体及び前記巻線を封止する樹脂ケーシングと、
軸方向に互いに離間した位置で前記回転軸を回転可能に支持する複数の軸受と、
前記樹脂ケーシングを覆うカバーと、を備え、
前記ステータは、前記複数の軸受がそれぞれ収納される複数の軸受収納部材を備え、
前記軸受収納部材及び前記カバーは、導電性の部材であり、
前記カバーは、前記複数の軸受収納部材のそれぞれと直接的又は間接的に電気的に導通されたモータ。 A rotor having a rotation axis extending along the central axis;
A stator having a plurality of windings wound around a stator core radially facing the outer peripheral surface of the rotor via an insulator;
A resin casing for sealing at least the insulator and the winding of the stator;
A plurality of bearings rotatably supporting the rotary shaft at positions spaced apart from each other in the axial direction;
A cover that covers the resin casing,
The stator includes a plurality of bearing storage members in which the plurality of bearings are respectively stored.
The bearing housing member and the cover are conductive members,
The cover is a motor that is directly or indirectly electrically connected to each of the plurality of bearing housing members. - 前記軸受収納部材と前記カバーとを電気的に導通させる導電部を備える請求項1に記載のモータ。 The motor according to claim 1, further comprising a conductive portion that electrically connects the bearing housing member and the cover.
- 前記カバーと前記軸受収納部材の少なくとも一方との導通部分において、前記カバー及び前記軸受収納部材の一方は、他方に対して圧入される請求項1又は請求項2に記載のモータ。 3. The motor according to claim 1, wherein one of the cover and the bearing housing member is press-fitted into the other at a conduction portion between the cover and at least one of the bearing housing member.
- 前記カバー及び前記軸受収納部の少なくとも一方は、軸方向に延びて他方と接触する延伸部を備える請求項1から請求項3のいずれかに記載のモータ。 The motor according to any one of claims 1 to 3, wherein at least one of the cover and the bearing housing portion includes an extending portion that extends in an axial direction and contacts the other.
- 前記カバーと前記軸受収納部の少なくとも一つとが同一の部材で形成される請求項1から請求項4のいずれかに記載のモータ。 The motor according to any one of claims 1 to 4, wherein the cover and at least one of the bearing housing portions are formed of the same member.
- 前記カバーは軸方向に延びる筒状であり、
前記樹脂ケーシングは、前記カバーの内部で圧入される圧入部を備えている請求項1から請求項5のいずれかに記載のモータ。 The cover has a cylindrical shape extending in the axial direction,
The motor according to any one of claims 1 to 5, wherein the resin casing includes a press-fitting portion that is press-fitted inside the cover. - 前記圧入部は、前記樹脂ケーシングを径方向に視て、前記ステータコアと重なる請求項6に記載のモータ。 The motor according to claim 6, wherein the press-fitting portion overlaps the stator core when the resin casing is viewed in a radial direction.
- 前記カバーの内径は、前記樹脂ケーシングの圧入方向に向かって漸次的に小さくなる請求項6又は請求項7に記載のモータ。 The motor according to claim 6 or 7, wherein an inner diameter of the cover gradually decreases in a press-fitting direction of the resin casing.
- 前記カバーの内径は、前記樹脂ケーシングの圧入方向に向かって段階的に小さくなる請求項6又は請求項7に記載のモータ。 The motor according to claim 6 or 7, wherein an inner diameter of the cover decreases stepwise in a press-fitting direction of the resin casing.
- 前記カバーは、
軸方向における一方側から前記樹脂ケーシングを覆う第1カバー部材と、
軸方向における他方側から前記樹脂ケーシングを覆う第2カバー部材と、を備え、
前記第1カバー部材は、外周面から径方向外側に延びる第1フランジを有し、
前記第2カバー部材は、外周面から径方向外側に延びる第2フランジを有し、
前記第1カバー部材及び前記第2カバー部材は、前記樹脂ケーシングを覆ったとき、前記第1フランジと前記第2フランジとが直接的又は間接的に接続される請求項1から請求項9のいずれかに記載のモータ。 The cover is
A first cover member covering the resin casing from one side in the axial direction;
A second cover member that covers the resin casing from the other side in the axial direction,
The first cover member has a first flange extending radially outward from the outer peripheral surface,
The second cover member has a second flange extending radially outward from the outer peripheral surface,
The first cover member and the second cover member are connected to the first flange and the second flange directly or indirectly when the resin casing is covered. The motor according to Crab.
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WO2021200476A1 (en) * | 2020-03-31 | 2021-10-07 | 株式会社富士通ゼネラル | Electric motor |
WO2021220677A1 (en) * | 2020-04-28 | 2021-11-04 | 株式会社富士通ゼネラル | Electric motor |
CN114465401A (en) * | 2022-03-24 | 2022-05-10 | 浙江亿利达风机股份有限公司 | Electric corrosion-resistant motor |
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EP4002651A4 (en) * | 2019-07-17 | 2022-08-31 | Panasonic Intellectual Property Management Co., Ltd. | Molded motor |
CN114175455B (en) * | 2019-07-17 | 2024-02-09 | 松下知识产权经营株式会社 | Molded motor |
WO2021200476A1 (en) * | 2020-03-31 | 2021-10-07 | 株式会社富士通ゼネラル | Electric motor |
JP7400597B2 (en) | 2020-03-31 | 2023-12-19 | 株式会社富士通ゼネラル | Electric motor |
WO2021220677A1 (en) * | 2020-04-28 | 2021-11-04 | 株式会社富士通ゼネラル | Electric motor |
JP7415774B2 (en) | 2020-04-28 | 2024-01-17 | 株式会社富士通ゼネラル | Electric motor |
CN114465401A (en) * | 2022-03-24 | 2022-05-10 | 浙江亿利达风机股份有限公司 | Electric corrosion-resistant motor |
CN114465401B (en) * | 2022-03-24 | 2023-12-22 | 浙江亿利达风机股份有限公司 | Electric corrosion prevention motor |
Also Published As
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CN110495078A (en) | 2019-11-22 |
KR20190111111A (en) | 2019-10-01 |
JPWO2018179831A1 (en) | 2020-02-06 |
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