WO2018177226A1 - Production process for controlling adhesive flow-out of copper-clad laminates, and supporting devices - Google Patents

Production process for controlling adhesive flow-out of copper-clad laminates, and supporting devices Download PDF

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Publication number
WO2018177226A1
WO2018177226A1 PCT/CN2018/080383 CN2018080383W WO2018177226A1 WO 2018177226 A1 WO2018177226 A1 WO 2018177226A1 CN 2018080383 W CN2018080383 W CN 2018080383W WO 2018177226 A1 WO2018177226 A1 WO 2018177226A1
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bonding sheet
edge
fiber
fiber mixture
edging
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PCT/CN2018/080383
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French (fr)
Chinese (zh)
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王文潮
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王文潮
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Publication of WO2018177226A1 publication Critical patent/WO2018177226A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/48Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material

Definitions

  • the invention belongs to the technical field of preparation of copper clad laminates, relates to a novel production process and supporting equipment for preparing copper clad laminates, in particular to a production process and supporting equipment for controlling laminating flow of copper clad laminates, and the production process and supporting equipment are passed through
  • the bonding sheet used in the manufacturing process of the copper clad laminate, the insulating board, the multilayer circuit board, and the like is subjected to a edging process by a hot-melt jet edging method using a radial trimming edge wrapping machine and a weft-slicing edge wrapping machine. It can make the CCL, the insulation board and the multi-layer circuit board not flow when pressed.
  • the reinforcing material of the glue immersed in the mixed resin is baked to partially improve the degree of curing of the resin, and becomes a solid bonding sheet, which is laminated and laminated with one or more bonding sheets, and both sides are covered with copper.
  • the foil or release film is pressed and laminated under vacuum to form a copper clad laminate, which is referred to as a copper clad laminate (double-sided copper-free insulating board), which is mainly used for making a printed circuit board (PCB).
  • the multi-layer printed circuit board is integrally combined with the bonding sheet, which is a multilayer circuit board.
  • the resin in the bonding sheet re-melts as the temperature increases due to the low degree of cross-linking of the resin.
  • a vacuum laminator due to the combined action of vacuum and pressure, the molten glue drains the air and occupies the interior space, while the molten glue also flows out of the outer edge of the bonding sheet.
  • the temperature continues to rise and the resin continues to crosslink and eventually solidifies.
  • the phenomenon that the mixed resin glue flows out of the outer edge of the bonding sheet is called a flow glue.
  • the resin cavity is caused by the flow of glue on the edge of the copper clad plate, which is called lack of glue.
  • the electronic glass fiber cloths used for the production of copper clad laminates are open fiber cloths (the length of the weft yarn is greater than the distance between the two sides of the yarns of about 5 mm), and the bonding sheets produced by using the fiber cloth need to be radially trimmed to remove the stick.
  • the weft of the weft is burr.
  • the commonly used trimming equipment is a bonding blade radial cutting knife and a crimping machine, and when the burrs are cut, more than three diameter yarns are cut off, resulting in waste.
  • the object of the invention is to provide a continuous and fast edging method and supporting equipment for the bonding sheet in the industrial production on the basis of the laboratory verification technology of the method for controlling the flow of the copper clad laminate to solve the copper clad laminate.
  • the production process for controlling the copper clad flow adhesive of the present invention is to perform radial edging after the bonding sheet baking and the radial trimming process are completed in the production process of the conventional bonding sheet, and
  • the weft edging is performed after the bonding sheet is subjected to the weft sizing, and the radial edging and the weft edging are both subjected to the blasting method to achieve continuous and rapid edging.
  • the radial edging is a radial edging performed on the bonding sheet production line after the completion of the baking and the radial trimming process, that is, the fiber mixture is used for the edge of the bonding sheet after the burr is removed. Carry out the edging.
  • the weft wrapping is performed after the bonding sheet is subjected to the weft slicing, that is, the front and rear sides of the bonding sheet are weft-wrapped.
  • the first type is a hot melt blown fiber wrapping method, which includes the following steps:
  • Step 1 Heating the edge of the bonding sheet to melt the resin
  • Step 2 spraying the fiber mixture to the edge of the resin melted bonding sheet to adhere thereto;
  • Step 3 Leveling and trimming the edges of the bonding sheets to which the fiber mixture is adhered to make the thickness uniform and the edges smooth.
  • the second method is the fiber-jet hot-pressing method, which includes the following steps:
  • Step 1 directly spraying the fiber mixture to the edge of the bonding sheet
  • Step 2 using an electric heating roller to press the fiber mixture into the resin at the edge of the bonding sheet;
  • Step 3 Repeat steps 2 and 3 to fully cover the edges of the bonding sheet with the fiber mixture.
  • the fiber mixture can be prepared by using a plant fiber or a resin curing accelerator.
  • the invention also provides an accessory device for controlling a production process of a copper clad laminate, comprising a radial trimming edge wrapping machine and a weft wrapping machine, the radial trimming edge wrapping machine comprising a trimming unit and a beading unit
  • the weft wrapping machine comprises a beading unit; the trimming unit is used for radially trimming the bonding sheet, that is, cutting the weft burr of the bonding sheet, and the edge unit is used for edge-cutting or slicing the edge of the bonding sheet Carry out the edging.
  • the trimming unit comprises a radial trimming knife and a power driven upper and lower roller set, the upper and lower roller sets are used for pressing the edge of the bonding sheet up and down, the radial cutting knife is closely attached to the outer plane of the roller set, and the cutting edge and the upper and lower rollers The axial centers of the outer circular faces of the group coincide, facing the opposite direction of advancement of the bonding sheets.
  • the weft wrapping machine is used to edging the two sides of the bonding sheet after being sliced by the weft cutting device.
  • the edging unit can adopt two schemes, which respectively correspond to the above two methods of jet edging.
  • the edging unit may include a baking subunit, a spun subunit, and a singulation subunit, and the baking subunit is used for trimming or The sliced adhesive sheet edge resin is melted, and the spun subunit is used to spray the fiber mixture to the edge of the above-mentioned resin melted bonding sheet, and the flattening subunit is used to trim the edge of the bonding sheet to which the fiber mixture is adhered.
  • Peace and trimming ;
  • the baking subunit includes a baking chamber casing, an infrared lamp tube and a reflection cover, and the baking chamber casing is used to form a closed baking work space, and a gap is provided on one side of the middle portion for the edge of the bonding sheet to pass.
  • the size of the slit can be set to automatically adapt to the thickness of the bonding sheet, the inner width of the slit is narrowed to the width of the bonding sheet, and the gap is bounded by the gap.
  • the baking chamber is divided into two chambers, and the infrared tube is divided into upper and lower parts. Each of the chambers is used to simultaneously heat the upper and lower sides of the bonding sheet, and the power and the switch can be set to be automatically controlled to adapt to the production speed of the bonding sheet.
  • the reflector is disposed in each of the upper and lower chambers for the infrared lamp. The light of the tube is focused to the edge of the bonding sheet;
  • the jetting subunit comprises a fiber blowing chamber casing, a material tank, a spray gun assembly and a material recycling component, and a slit for the edge of the bonding sheet is left on the middle side of the casing of the fiber spraying chamber, and the size of the slit can be set to automatically adapt The thickness of the bonding sheet, the internal width of the slit is narrowed to the width of the bonding sheet, and the gap is bounded by the gap.
  • the spray chamber is divided into two chambers.
  • the spray gun nozzle of the spray gun assembly is divided into upper and lower chambers for use.
  • the two sides simultaneously spray the fiber mixture to the edge of the resin melted bonding sheet, and the air outlet of the material recycling component is divided into upper and lower chambers for recycling the fiber mixture not adhered to the edge of the bonding sheet to the material tank for recycling. ;
  • the leveling unit comprises an upper and lower electric heating roller group and a trimming knife, and the gap between the upper and lower electric heating roller groups and the thickness of the bonding sheet are automatically kept consistent, and the trimming knife is closely attached to the outer plane of the upper and lower roller groups, and the cutting edge is upper and lower.
  • the axial connection of the outer circular surface of the roller set coincides, facing the opposite direction of advancement of the bonding sheet.
  • the upper and lower electric roller sets are used to roll the edges of the bonding sheets to which the fiber mixture is adhered, while the trimming knife trims the resin and fiber mixture mixture extruded at the edges to smooth the edges.
  • the edging unit may include a material tank, a edging chamber casing, a spray gun assembly, an electric heating roller group, and a material recycling component.
  • the edging chamber casing is configured to form a closed edging working space, and a gap slightly larger than the thickness of the bonding sheet is left in one side of the side for the edge of the bonding sheet to pass, and the size of the slit can be set to automatically adapt to the bonding Sheet thickness.
  • the spray gun assembly has a plurality of spray gun nozzles for simultaneously spraying a plurality of points on the upper and lower sides of the edge of the bonding sheet, and the spray gun nozzle is aligned with the front side of the electric heating roller and the edge of the bonding sheet;
  • the electric heating roller group It is composed of a plurality of pairs of upper and lower electric heating roller groups, and the gap between the upper and lower electric heating roller groups can be set to automatically adapt to the thickness of the bonding sheet, and the temperature of the electric heating roller group can be set to automatically adapt to the edging speed for repeatedly pressing the fiber mixture into
  • the thickness of the edge of the bonding sheet after bonding is substantially the same as the thickness of the bonding sheet; the nozzle and the electric heating roller are alternately distributed along the moving direction of the bonding sheet;
  • the exhaust port is disposed under the outer casing of the edging chamber.
  • the edging unit can be realized: the spray gun sprays the fiber mixture to the front of the electric heating roller and the edge of the bonding sheet, and the electric heating roller presses the fiber mixture into the resin at the edge of the bonding sheet, and can be sprayed multiple times -
  • the hot pressing step enables the fiber mixture to sufficiently cover the edges of the bonding sheet.
  • each of the set of width limiting baffles comprises two pieces, respectively disposed on two sides of each set of upper and lower electric heating rollers, and one side of the upper side is left
  • the size of the slit can be set to automatically adapt to the thickness of the bonding sheet, and the spacing of the two side flaps is slightly larger than the width of the electric heating roller, and the spray-hot pressing working surface can be restricted by setting the limiting baffle
  • the width of the widened baffle allows the edge of the bonded sheet to be smooth.
  • the material tank is used for holding a fiber mixture
  • the spray gun assembly may be composed of an air pump, a pipe and a plurality of spray gun nozzles, and the fiber tank is supplied from the material tank to the spray gun assembly.
  • the air pump generates compressed air to drive the fiber mixture, and the jetting speed can be adjusted to meet the edging speed through the nozzle of the spray gun;
  • the material recycling component can be composed of an air pump, a pipe and a plurality of air vents for The fiber mixture that is not adhered or pressed into the edge of the bonding sheet is recycled to the material tank for recycling, and the air blowing function can generate a certain degree of negative pressure inside the edging chamber to prevent the fiber mixture from overflowing the side of the edging chamber casing. Gap.
  • the invention has the beneficial effects that the method and the supporting equipment of the invention can continuously and efficiently entangle the bonding sheets on the production line, so that the copper clad laminate, the insulating board and the multilayer circuit board can not flow when pressed.
  • FIG. 1 is a flow chart showing a production process of a conventional bonding sheet, in which an adhesive sheet is used for preparing a copper clad laminate as an example.
  • FIG. 2 is a flow chart showing the production process of the bonding sheet in the present invention, which adds a radial edging process and a weft edging process to the original copper clad laminate process.
  • Figure 3 is a schematic view (front view) of the trimming unit of the radial trimming edge wrapping machine.
  • Figure 4 is a schematic view (side view) of the trimming unit of the radial trimming edge wrapping machine.
  • Figure 5 is a schematic view of the baking subunit of the hot melt blowing method supporting device (front view).
  • Figure 6 is a schematic view (side view) of the spun unit of the hot melt blowing method.
  • Figure 7 is a schematic diagram of the leveling subunit of the equipment for hot melt blowing method (front view).
  • Figure 8 is a schematic diagram of the edging unit (side view) of the equipment for the fiber-optic hot pressing method.
  • Figure 9 is a schematic view of the edging unit of the fiber-optic hot pressing method (front view).
  • Fig. 10 is a schematic view (top view) of the edging unit of the equipment for the fiber-spraying hot pressing method.
  • the implementation of the present invention includes the following steps:
  • Step 1 Take the wood pulp and infiltrate the 2-methylimidazolium solution to prepare a dry and loose fiber mixture.
  • the 2-methylimidazole is present in the fiber mixture in an amount of about 8% by weight.
  • Step 2 On the bonding sheet production line, the production speed is about 15.6 m/min, and the thickness of the bonding sheet is about 0.22 mm. Radial trimming Edge wrapping machine (this step is completed by the auxiliary equipment of hot melt blowing method), placed on the bonding sheet production line to complete the baking process, one on each side.
  • Step 3 The bonding sheet passes through the trimming unit of the radial trimming edge wrapping machine, the trimming knife and the upper and lower roller sets cooperate to complete the cutting of the weft yarn of the bonding sheet (in actual production, the offset and shaking of the bonding sheet may be Will cut to the diameter of the yarn).
  • Step 4 After the burrs are cut off, the bonding sheet passes through the baking subunit of the radial trimming edge wrapping machine, and the upper and lower chambers of the baking subunit work simultaneously, the infrared lamp heats up, and the metal cover reflects the focus to the bonding sheet.
  • the edge of the edge of 2mm makes the resin at the edge of the bonding sheet melt quickly.
  • the power of the infrared tube is automatically adjusted according to the production speed of the bonding sheet, ensuring that the resin at the edge of the bonding sheet can be quickly melted without coking. If the bonding sheet production line is stopped, the infrared lamp will be automatically extinguished.
  • the width of the slit on one side of the baking chamber casing automatically adapts to the thickness of the bonding sheet.
  • Step 5 the bonding sheet passes through the spun subunit of the radial trimming edge wrapping machine, and the upper and lower chambers of the spun fiber subunit work simultaneously, and the fiber mixture is sprayed by the spray gun under the driving of compressed air, and the spray is sprayed until the resin has melted.
  • the edge of the bonding sheet is such that the fiber mixture adheres to a certain thickness at the edge of the bonding sheet.
  • the unadhered fiber mixture is recycled to the material tank for recycling through the material recycling assembly, and the exhaust of the material recycling component can also maintain a certain degree of negative pressure in the fiber chamber to prevent the fiber mixture from passing through the side of the fiber chamber.
  • the gap overflows.
  • the width of the slit on the side of the shell of the chamber is automatically adapted to the thickness of the sheet.
  • the spray rate automatically adapts to the production speed of the bonded sheet.
  • Step 6 After the fiber is sprayed, the edge of the bonding sheet to which the fiber mixture is adhered passes through the flattening subunit of the radial trimming edge wrapping machine, and the upper and lower sets of electric heating rollers roll and adhere the edge of the bonding sheet of the fiber mixture.
  • the edge thickness was kept at 0.22 mm.
  • the electric heating roller used here has a width of 2 mm. The resin and fiber mixture mixture from the edge is extruded and trimmed with a trimming knife to smooth the edges.
  • Step 7 After the bonded sheet is finished by the radial trimming, the strip is sliced by a weft slicer, and the weft wrapping machine is used after the slicing (in this example, the step is completed by the accessory equipment of the fiber-spray hot pressing method). Welding, performing a weft slicing and wrapping action on the bonding sheet every 1.050mm, and then resetting; the details are as follows:
  • the weft slicing knife in the weft slicer performs the weft slicing on the bonding sheet
  • the edging unit of the weft edging machine follows the dicing blade, and the edge of the bonding sheet enters the edging chamber from the gap on the side of the edging chamber casing, and the gap width automatically adapts to the thickness of the bonding sheet; the material tank supplies the fiber mixture to the lance assembly
  • the upper and lower sets of spray gun nozzles simultaneously spray the fiber mixture to the upper and lower sides of the edge of the bonding sheet; the upper and lower sets of electric heating rollers are alternately distributed with the spray gun nozzle.
  • the width of the electric heating roller used here is 2 mm, and the gap between the upper and lower roller sets is maintained at 0.22.
  • the fiber mixture is pressed into the resin at the edge of the bonding sheet three times, and the edge of the bonding sheet after the edging is 0.22 mm; the spacing of the two side dams of the limiting width is set to 2.04 mm.
  • the width of the spray-hot press working surface can be limited, so that the edge of the bonding sheet after the edging is clear and smooth; the fiber mixture not pressed into the resin at the edge of the bonding sheet is recycled to the material tank for recycling through the material recycling component,
  • the extraction of the material recycling component also maintains a certain degree of negative pressure in the rim chamber to prevent the fiber mixture from escaping through the gaps on the sides of the edging housing.
  • Step 8 Pressing the CCL: Take 6 pieces of the fiber-wound bond sheet and 6 unbagged bond sheets made through the above steps, keep the original process parameters unchanged in the same press, and press-combine Single-sided copper clad laminate and uncovered single-sided copper clad laminate.
  • Table 1 Flow-through and gap width values of the fiber-coated edge-clad copper clad laminate and unwrapped copper clad laminate (mm)
  • Table 1 shows that the outer edge of the uncoated copper clad laminate has a clear flow of glue, and the inner edge of the substrate is also lacking due to the flow problem.
  • the edge of the fiber-coated copper clad laminate is substantially non-flowing, indicating that in the initial stage of the press-fitting process, that is, the initial stage of the heat-melting of the bonding sheet, the 2-methylimidazole in the fiber mixture has made the resin at the edge of the bonding sheet fast. Curing, combined with the mechanical barrier effect of the wood pulp fiber adhered to the edge of the bonding sheet, the edge is closed, so that the glue does not flow out substantially, and the inner edge of the substrate is not lacking in glue.

Abstract

A production process for controlling adhesive flow-out of copper-clad laminates, and supporting devices. In the process, during conventional prepreg production, a meridional edge covering process and a latitudinal edge covering process are additionally used. A fiber spraying edge covering method is used for each edge covering process. There are two fiber spraying edge covering methods. One of the methods is a hot melting fiber spraying edge covering method, comprising: heating an edge of a prepreg to melt the resin; spraying a fiber mixture to the melt area so that the fiber mixture adheres to the melt area; and performing flattening and deburring to make the thickness uniform and the edge smooth. The other is a fiber spraying hot-pressing edge covering method, comprising: directly spraying a fiber mixture to an edge of a prepreg; and pressing the fiber mixture into resin at the edge of the prepreg by means of an electrically heated roller to complete edge covering. Also provided are two supporting devices corresponding to the two methods. The methods and supporting devices are applicable to continuous and efficient edge covering of prepregs on a prepreg production line, thereby avoiding adhesive flow-out of copper-clad laminates during pressing.

Description

一种用于控制覆铜板流胶的生产工艺及配套设备Production process and supporting equipment for controlling copper clad flow adhesive 技术领域Technical field
本发明属于覆铜板制备技术领域,涉及一种新型的制备覆铜板的生产工艺及配套设备,尤其涉及一种用于控制覆铜板流胶的生产工艺及配套设备,该生产工艺及配套设备通过对覆铜板、绝缘板、多层电路板等在制造过程中所用到的粘结片用热熔喷纤包边方法,使用径向切边包边机和纬向切片包边机进行包边处理,能使覆铜板、绝缘板、多层电路板压合时不流胶。The invention belongs to the technical field of preparation of copper clad laminates, relates to a novel production process and supporting equipment for preparing copper clad laminates, in particular to a production process and supporting equipment for controlling laminating flow of copper clad laminates, and the production process and supporting equipment are passed through The bonding sheet used in the manufacturing process of the copper clad laminate, the insulating board, the multilayer circuit board, and the like is subjected to a edging process by a hot-melt jet edging method using a radial trimming edge wrapping machine and a weft-slicing edge wrapping machine. It can make the CCL, the insulation board and the multi-layer circuit board not flow when pressed.
背景技术Background technique
将浸以混合树脂的胶液的增强材料,经过烘烤使得树脂固化程度有部分提高,变成固体的粘结片,切片后用一张或多张粘结片叠合在一起,两面覆盖铜箔或离型膜,经真空加热压合,制成覆铜箔层压板,简称覆铜板(双面无铜的称绝缘板),它主要应用于制作印制电路板(PCB)。将多片印制电路板用粘结片压合成一体,就是多层电路板。The reinforcing material of the glue immersed in the mixed resin is baked to partially improve the degree of curing of the resin, and becomes a solid bonding sheet, which is laminated and laminated with one or more bonding sheets, and both sides are covered with copper. The foil or release film is pressed and laminated under vacuum to form a copper clad laminate, which is referred to as a copper clad laminate (double-sided copper-free insulating board), which is mainly used for making a printed circuit board (PCB). The multi-layer printed circuit board is integrally combined with the bonding sheet, which is a multilayer circuit board.
粘结片在加热加压过程中,因其中树脂交联度不高,随着温度的升高,粘结片中的树脂重新熔化。在真空层压机中,受真空和压力的共同作用,熔化的胶液排挤空气并占据内部空间,同时熔化的胶液还会流出粘结片外缘。随着压合程序进行,温度继续升高,树脂继续发生交联反应并最终固化。混合树脂胶液流出粘结片外缘的现象,称为流胶。因流胶造成覆铜板边缘出现树脂空腔的现象,称为缺胶。During the heating and pressing process of the bonding sheet, the resin in the bonding sheet re-melts as the temperature increases due to the low degree of cross-linking of the resin. In a vacuum laminator, due to the combined action of vacuum and pressure, the molten glue drains the air and occupies the interior space, while the molten glue also flows out of the outer edge of the bonding sheet. As the compression process proceeds, the temperature continues to rise and the resin continues to crosslink and eventually solidifies. The phenomenon that the mixed resin glue flows out of the outer edge of the bonding sheet is called a flow glue. The resin cavity is caused by the flow of glue on the edge of the copper clad plate, which is called lack of glue.
在本申请人的前期工作“一种控制覆铜板流胶的方法”(专利申请号201710024846.2)中,公开了一种用纸带对粘结片进行包边以控制覆铜板流胶的方法。该方法采用手工包边,完成了实验室技术验证,证明可以有效控制覆铜板流胶。In the prior work of the Applicant, "A Method for Controlling the Flow of Copper Clad Sheets" (Patent Application No. 201710024846.2), a method of wrapping a bonding sheet with a paper tape to control the flow of the copper clad laminate is disclosed. The method adopts manual edging and completes the laboratory technical verification, which proves that the copper clad flow can be effectively controlled.
目前制造覆铜板使用的电子玻璃纤维布绝大部分是开纤布(纬纱长度大于最两边径纱间距约5mm),使用开纤布生产的粘结片,就需要进行径向切边以切除粘结片纬纱毛边。目前普遍使用的切边设备是粘结片径向切边刀和卷边机,切除毛边时会切除3条以上径纱,造成浪费。At present, most of the electronic glass fiber cloths used for the production of copper clad laminates are open fiber cloths (the length of the weft yarn is greater than the distance between the two sides of the yarns of about 5 mm), and the bonding sheets produced by using the fiber cloth need to be radially trimmed to remove the stick. The weft of the weft is burr. At present, the commonly used trimming equipment is a bonding blade radial cutting knife and a crimping machine, and when the burrs are cut, more than three diameter yarns are cut off, resulting in waste.
发明内容Summary of the invention
本发明的目的是在“一种控制覆铜板流胶的方法”实验室验证技术的基础上,进一步提供一种工业生产上对粘结片连续快速的包边方法及配套设备,以解决覆铜板、绝缘板、多层电路板在压合时流胶的问题。The object of the invention is to provide a continuous and fast edging method and supporting equipment for the bonding sheet in the industrial production on the basis of the laboratory verification technology of the method for controlling the flow of the copper clad laminate to solve the copper clad laminate. The problem of the flow of glue when the insulating board and the multilayer circuit board are pressed.
为实现上述目的,本发明的用于控制覆铜板流胶的生产工艺,是在传统粘结片生产过程 中,在完成粘结片烘烤和径向切边工序后进行径向包边,并在粘结片进行纬向切片后进行纬向包边,径向包边及纬向包边均采用喷纤包边方法,以实现连续快速的包边。所述的径向包边,是在粘结片生产线上,在完成烘烤和径向切边工序后,进行的径向包边,即对切除纬纱毛边后的粘结片边缘采用纤维混合料进行包边。所述的纬向包边,是在粘结片进行纬向切片后进行纬向包边,即是对粘结片进行纬向切片后的前后两条边进行包边。In order to achieve the above object, the production process for controlling the copper clad flow adhesive of the present invention is to perform radial edging after the bonding sheet baking and the radial trimming process are completed in the production process of the conventional bonding sheet, and The weft edging is performed after the bonding sheet is subjected to the weft sizing, and the radial edging and the weft edging are both subjected to the blasting method to achieve continuous and rapid edging. The radial edging is a radial edging performed on the bonding sheet production line after the completion of the baking and the radial trimming process, that is, the fiber mixture is used for the edge of the bonding sheet after the burr is removed. Carry out the edging. The weft wrapping is performed after the bonding sheet is subjected to the weft slicing, that is, the front and rear sides of the bonding sheet are weft-wrapped.
所述的喷纤包边方法有两种:There are two methods for the fiber hem wrapping:
第一种是热熔喷纤包边法,包括如下步骤:The first type is a hot melt blown fiber wrapping method, which includes the following steps:
步骤1、加热粘结片边缘使树脂熔化; Step 1. Heating the edge of the bonding sheet to melt the resin;
步骤2、向树脂已熔化的粘结片边缘喷射纤维混合料使之粘附; Step 2, spraying the fiber mixture to the edge of the resin melted bonding sheet to adhere thereto;
步骤3、对粘附了纤维混合料的粘结片边缘进行整平和修边使厚度一致且边缘平顺。 Step 3. Leveling and trimming the edges of the bonding sheets to which the fiber mixture is adhered to make the thickness uniform and the edges smooth.
第二种是喷纤热压包边法,包括如下步骤:The second method is the fiber-jet hot-pressing method, which includes the following steps:
步骤1、直接向粘结片边缘喷射纤维混合料; Step 1, directly spraying the fiber mixture to the edge of the bonding sheet;
步骤2、采用电热滚轮将纤维混合料压入粘结片边缘的树脂中;Step 2: using an electric heating roller to press the fiber mixture into the resin at the edge of the bonding sheet;
步骤3、重复步骤2和步骤3使纤维混合料充分包覆粘结片边缘。 Step 3. Repeat steps 2 and 3 to fully cover the edges of the bonding sheet with the fiber mixture.
所述的纤维混合料,可以采用植物纤维、树脂固化促进剂制备而成。The fiber mixture can be prepared by using a plant fiber or a resin curing accelerator.
本发明还提供一种用于控制覆铜板流胶的生产工艺的配套设备,包括径向切边包边机和纬向包边机,径向切边包边机包括切边单元和包边单元,纬向包边机包括包边单元;切边单元用于对粘结片进行径向切边,即切除粘结片纬纱毛边,包边单元用于将切边或切片后的粘结片边缘进行包边。The invention also provides an accessory device for controlling a production process of a copper clad laminate, comprising a radial trimming edge wrapping machine and a weft wrapping machine, the radial trimming edge wrapping machine comprising a trimming unit and a beading unit The weft wrapping machine comprises a beading unit; the trimming unit is used for radially trimming the bonding sheet, that is, cutting the weft burr of the bonding sheet, and the edge unit is used for edge-cutting or slicing the edge of the bonding sheet Carry out the edging.
切边单元包括径向切边刀和动力驱动的上下滚轮组,上下滚轮组用于将粘结片边缘上下压合,径向切边刀紧贴于该滚轮组外侧平面,且刀刃与上下滚轮组外侧圆面的轴心连线重合,朝向粘结片前进的反方向。The trimming unit comprises a radial trimming knife and a power driven upper and lower roller set, the upper and lower roller sets are used for pressing the edge of the bonding sheet up and down, the radial cutting knife is closely attached to the outer plane of the roller set, and the cutting edge and the upper and lower rollers The axial centers of the outer circular faces of the group coincide, facing the opposite direction of advancement of the bonding sheets.
纬向包边机用于将粘结片经过纬向切片设备切片后的两条边进行包边。The weft wrapping machine is used to edging the two sides of the bonding sheet after being sliced by the weft cutting device.
包边单元可以采用两种方案,分别对应于上述的两种喷纤包边方法。The edging unit can adopt two schemes, which respectively correspond to the above two methods of jet edging.
1)对于第一种喷纤包边方法(热熔喷纤包边法),包边单元可以包括烘烤子单元、喷纤子单元和整平子单元,烘烤子单元用于使切边或切片后的粘结片边缘树脂熔化,喷纤子单元用于向上述树脂已熔化的粘结片边缘喷射纤维混合料,整平子单元用于将粘附了纤维混合料的粘结片边缘进行整平和修边;1) For the first type of fiber hem coating (hot melt blasting method), the edging unit may include a baking subunit, a spun subunit, and a singulation subunit, and the baking subunit is used for trimming or The sliced adhesive sheet edge resin is melted, and the spun subunit is used to spray the fiber mixture to the edge of the above-mentioned resin melted bonding sheet, and the flattening subunit is used to trim the edge of the bonding sheet to which the fiber mixture is adhered. Peace and trimming;
所述的烘烤子单元包括包括烘烤室外壳、红外灯管和反射罩,烘烤室外壳用于形成封闭的烘烤作业空间,其中部一侧留有供粘结片边缘通过的缝隙,缝隙的大小可以设置为自动适应粘结片厚度,缝隙处的内部宽度收窄至粘结片需包边宽度,以缝隙处为界,烘烤室分上下 2室,红外灯管分设于上下2室各1条,用于给粘结片上下两面同时加热,其的功率和开关可以设置为自动控制以适应粘结片生产速度,反射罩分设于上下2室各一只,用于把红外灯管的光线聚焦至粘结片边缘;The baking subunit includes a baking chamber casing, an infrared lamp tube and a reflection cover, and the baking chamber casing is used to form a closed baking work space, and a gap is provided on one side of the middle portion for the edge of the bonding sheet to pass. The size of the slit can be set to automatically adapt to the thickness of the bonding sheet, the inner width of the slit is narrowed to the width of the bonding sheet, and the gap is bounded by the gap. The baking chamber is divided into two chambers, and the infrared tube is divided into upper and lower parts. Each of the chambers is used to simultaneously heat the upper and lower sides of the bonding sheet, and the power and the switch can be set to be automatically controlled to adapt to the production speed of the bonding sheet. The reflector is disposed in each of the upper and lower chambers for the infrared lamp. The light of the tube is focused to the edge of the bonding sheet;
所述的喷纤子单元包括喷纤室外壳、物料罐、喷枪组件、物料回用组件,喷纤室外壳中部一侧留有供粘结片边缘通过的缝隙,缝隙的大小可以设置为自动适应粘结片厚度,缝隙处的内部宽度收窄至粘结片需包边宽度,以缝隙处为界,喷纤室分上下2室,喷枪组件的喷枪咀分设于上下两室,用于从上下两面同时向树脂已熔化的粘结片边缘喷射纤维混合料,物料回用组件的抽风口分设于上下两室,用于将未粘附于粘结片边缘的纤维混合料回收至物料罐循环利用;The jetting subunit comprises a fiber blowing chamber casing, a material tank, a spray gun assembly and a material recycling component, and a slit for the edge of the bonding sheet is left on the middle side of the casing of the fiber spraying chamber, and the size of the slit can be set to automatically adapt The thickness of the bonding sheet, the internal width of the slit is narrowed to the width of the bonding sheet, and the gap is bounded by the gap. The spray chamber is divided into two chambers. The spray gun nozzle of the spray gun assembly is divided into upper and lower chambers for use. The two sides simultaneously spray the fiber mixture to the edge of the resin melted bonding sheet, and the air outlet of the material recycling component is divided into upper and lower chambers for recycling the fiber mixture not adhered to the edge of the bonding sheet to the material tank for recycling. ;
所述的整平单元包括上下电热滚轮组及修边刀,上下电热滚轮组之间的间隙和粘结片厚度自动保持一致,修边刀紧贴于上下滚轮组外侧平面处,且刀刃与上下滚轮组外侧圆面的轴心连线重合,朝向粘结片前进的反方向。上下电热滚轮组用于滚压粘附了纤维混合料的粘结片边缘,同时修边刀对挤压出边缘的树脂和纤维混合料混合物进行切边使得边缘平顺。The leveling unit comprises an upper and lower electric heating roller group and a trimming knife, and the gap between the upper and lower electric heating roller groups and the thickness of the bonding sheet are automatically kept consistent, and the trimming knife is closely attached to the outer plane of the upper and lower roller groups, and the cutting edge is upper and lower. The axial connection of the outer circular surface of the roller set coincides, facing the opposite direction of advancement of the bonding sheet. The upper and lower electric roller sets are used to roll the edges of the bonding sheets to which the fiber mixture is adhered, while the trimming knife trims the resin and fiber mixture mixture extruded at the edges to smooth the edges.
2)对于第二种喷纤包边方法(喷纤热压包边法),包边单元可以包括物料罐、包边室外壳、喷枪组件、电热滚轮组、物料回用组件。所述的包边室外壳,用于形成封闭的包边作业空间,其一侧面中间留一条略大于粘结片厚度的缝隙以供粘结片边缘通过,缝隙的大小可以设置为自动适应粘结片厚度。所述的喷枪组件,其多个喷枪咀对粘结片边缘的上下2面进行多点同时喷射,喷枪咀对准电热滚轮和粘结片边缘压合处的前方;所述的电热滚轮组,由若干对上下电热滚轮组构成,上下电热滚轮组之间的间隙可以设置为自动适应粘结片厚度,电热滚轮组的温度可以设置为自动适应包边速度,用于重复将纤维混合料压进粘结片边缘的树脂中,并使包边后的粘结片边缘厚度与粘结片整体厚度基本保持一致;喷枪咀和电热滚轮沿粘结片运动方向交替分布;所述的物料回用组件,其抽风口设于包边室外壳的下面。通过包边单元即可实现:喷枪向电热滚轮与粘结片边缘压合处的前方喷射纤维混合料,电热滚轮将纤维混合料压入粘结片边缘的树脂中,可经多次喷纤-热压步骤实现纤维混合料充分包覆粘结片边缘。对于上述的包边单元,其还可包括有若干组限宽挡板,所述的每组限宽挡板包括两片,分别设置于每组上下电热滚轮的两个侧面,一侧中部留有供粘结片边缘通过的缝隙,缝隙的大小可以设置为自动适应粘结片厚度,两侧挡板的间距略大于电热滚轮的宽度,通过设置限宽挡板可以限制喷纤-热压作业面的宽度,限宽挡板可使包边后的粘结片边缘平顺。2) For the second type of fiber-jet edging method (spray fiber hot-pressing method), the edging unit may include a material tank, a edging chamber casing, a spray gun assembly, an electric heating roller group, and a material recycling component. The edging chamber casing is configured to form a closed edging working space, and a gap slightly larger than the thickness of the bonding sheet is left in one side of the side for the edge of the bonding sheet to pass, and the size of the slit can be set to automatically adapt to the bonding Sheet thickness. The spray gun assembly has a plurality of spray gun nozzles for simultaneously spraying a plurality of points on the upper and lower sides of the edge of the bonding sheet, and the spray gun nozzle is aligned with the front side of the electric heating roller and the edge of the bonding sheet; the electric heating roller group, It is composed of a plurality of pairs of upper and lower electric heating roller groups, and the gap between the upper and lower electric heating roller groups can be set to automatically adapt to the thickness of the bonding sheet, and the temperature of the electric heating roller group can be set to automatically adapt to the edging speed for repeatedly pressing the fiber mixture into In the resin at the edge of the bonding sheet, the thickness of the edge of the bonding sheet after bonding is substantially the same as the thickness of the bonding sheet; the nozzle and the electric heating roller are alternately distributed along the moving direction of the bonding sheet; The exhaust port is disposed under the outer casing of the edging chamber. The edging unit can be realized: the spray gun sprays the fiber mixture to the front of the electric heating roller and the edge of the bonding sheet, and the electric heating roller presses the fiber mixture into the resin at the edge of the bonding sheet, and can be sprayed multiple times - The hot pressing step enables the fiber mixture to sufficiently cover the edges of the bonding sheet. For the above-mentioned edging unit, it may further include a plurality of sets of limited width baffles, each of the set of width limiting baffles comprises two pieces, respectively disposed on two sides of each set of upper and lower electric heating rollers, and one side of the upper side is left For the gap through which the edge of the bonding sheet passes, the size of the slit can be set to automatically adapt to the thickness of the bonding sheet, and the spacing of the two side flaps is slightly larger than the width of the electric heating roller, and the spray-hot pressing working surface can be restricted by setting the limiting baffle The width of the widened baffle allows the edge of the bonded sheet to be smooth.
上述两种技术方案中,所述的物料罐,用于盛放纤维混合料;所述的喷枪组件可以由空气泵、管道及多个喷枪咀组成,由物料罐向喷枪组件供应纤维混合料,空气泵产生压缩空气驱动纤维混合料,通过喷枪咀喷射,喷纤速度可进行调整以适应包边速度;所述的物料回用 组件可以由空气泵、管道及若干个抽风口组成,用于将未粘附或压入粘结片边缘的纤维混合料回收至物料罐以供循环利用,同时抽风作用能使包边室内部产生一定程度的负压以避免纤维混合料溢出包边室外壳侧面的缝隙。In the above two technical solutions, the material tank is used for holding a fiber mixture; the spray gun assembly may be composed of an air pump, a pipe and a plurality of spray gun nozzles, and the fiber tank is supplied from the material tank to the spray gun assembly. The air pump generates compressed air to drive the fiber mixture, and the jetting speed can be adjusted to meet the edging speed through the nozzle of the spray gun; the material recycling component can be composed of an air pump, a pipe and a plurality of air vents for The fiber mixture that is not adhered or pressed into the edge of the bonding sheet is recycled to the material tank for recycling, and the air blowing function can generate a certain degree of negative pressure inside the edging chamber to prevent the fiber mixture from overflowing the side of the edging chamber casing. Gap.
本发明的有益效果:使用本发明的方法及配套设备,能对生产线上的粘结片进行连续高效的包边,能使覆铜板、绝缘板、多层电路板在压合时不流胶。The invention has the beneficial effects that the method and the supporting equipment of the invention can continuously and efficiently entangle the bonding sheets on the production line, so that the copper clad laminate, the insulating board and the multilayer circuit board can not flow when pressed.
为了能更进一步了解本发明的特征以及技术内容,请参阅以下有关本发明的详细说明与附图,然而附图仅提供参考与说明用,并非用来对本发明加以限制。The detailed description of the present invention and the accompanying drawings are to be understood,
附图说明DRAWINGS
图1为传统粘结片生产工艺的流程图,该例中以粘结片用于制备覆铜板为例。1 is a flow chart showing a production process of a conventional bonding sheet, in which an adhesive sheet is used for preparing a copper clad laminate as an example.
图2为本发明中的粘结片生产工艺流程图,其是在原覆铜板制程中增加了径向包边工序和纬向包边工序。2 is a flow chart showing the production process of the bonding sheet in the present invention, which adds a radial edging process and a weft edging process to the original copper clad laminate process.
图3是径向切边包边机的切边单元示意图(正视)。Figure 3 is a schematic view (front view) of the trimming unit of the radial trimming edge wrapping machine.
图4是径向切边包边机的切边单元示意图(侧视)。Figure 4 is a schematic view (side view) of the trimming unit of the radial trimming edge wrapping machine.
图5是热熔喷纤法配套设备的烘烤子单元示意图(正视)。Figure 5 is a schematic view of the baking subunit of the hot melt blowing method supporting device (front view).
图6是热熔喷纤法配套设备的喷纤子单元示意图(侧视)。Figure 6 is a schematic view (side view) of the spun unit of the hot melt blowing method.
图7是热熔喷纤法配套设备的整平子单元示意图(正视)。Figure 7 is a schematic diagram of the leveling subunit of the equipment for hot melt blowing method (front view).
图8是喷纤热压法配套设备的包边单元示意图(侧视)。Figure 8 is a schematic diagram of the edging unit (side view) of the equipment for the fiber-optic hot pressing method.
图9是喷纤热压法配套设备的包边单元示意图(正视)。Figure 9 is a schematic view of the edging unit of the fiber-optic hot pressing method (front view).
图10是喷纤热压法配套设备的包边单元示意图(俯视)。Fig. 10 is a schematic view (top view) of the edging unit of the equipment for the fiber-spraying hot pressing method.
图中标注:1、粘结片,2、动力驱动的滚轮,3、径向切边刀,4、反射罩,5、红外灯管,6、烘烤室外壳,7、物料罐,8、喷纤室外壳,9、喷枪组件的喷枪咀,10、物料回用组件的抽风口,11、电热滚轮,12、修边刀,13、树脂和纤维混合料混合物,14、包边室外壳,15、限宽挡板;空心箭头表示粘结片行进方向。Marked in the figure: 1, bonding sheet, 2, power driven roller, 3, radial cutting knife, 4, reflector, 5, infrared tube, 6, baking chamber shell, 7, material tank, 8, Spray chamber housing, 9, spray gun nozzle, 10, material exhaust assembly exhaust, 11, electric roller, 12, trimming knife, 13, resin and fiber mixture, 14, edging chamber housing, 15. Limiting the baffle; the hollow arrow indicates the direction of travel of the bonding sheet.
具体实施方式detailed description
为更进一步阐述本发明所采取的技术手段其效果,以下结合本发明的优选实施例及其附图进行详细描述。In order to further explain the effects of the technical means adopted by the present invention, the following detailed description will be made in conjunction with the preferred embodiments of the invention and the accompanying drawings.
以覆铜板行业常用的41”×49”-7628-环氧树脂粘结片为例,本发明内容的实施,包括如下步骤:Taking the 41"×49"-7628-epoxy bonded sheet commonly used in the copper clad industry as an example, the implementation of the present invention includes the following steps:
步骤1、取木浆,浸润2-甲基咪唑丙酮溶液,制成干燥松散的纤维混合料。2-甲基咪唑在纤维混合料中的重量含量约为8%。 Step 1. Take the wood pulp and infiltrate the 2-methylimidazolium solution to prepare a dry and loose fiber mixture. The 2-methylimidazole is present in the fiber mixture in an amount of about 8% by weight.
步骤2、在粘结片生产线上,生产速度约为15.6m/min,粘结片厚度约为0.22mm。径向切边 包边机(本例中此步骤采用热熔喷纤法的配套设备完成),放置在粘结片生产线上完成烘烤的工序后,左右两边各一台。 Step 2. On the bonding sheet production line, the production speed is about 15.6 m/min, and the thickness of the bonding sheet is about 0.22 mm. Radial trimming Edge wrapping machine (this step is completed by the auxiliary equipment of hot melt blowing method), placed on the bonding sheet production line to complete the baking process, one on each side.
步骤3、粘结片通过径向切边包边机的切边单元,切边刀和上下滚轮组配合完成对粘结片纬纱毛边的切除(实际生产中因粘结片的偏移和抖动可能会切到径纱)。Step 3: The bonding sheet passes through the trimming unit of the radial trimming edge wrapping machine, the trimming knife and the upper and lower roller sets cooperate to complete the cutting of the weft yarn of the bonding sheet (in actual production, the offset and shaking of the bonding sheet may be Will cut to the diameter of the yarn).
步骤4、经切除毛边后,粘结片通过径向切边包边机的烘烤子单元,烘烤子单元的上下两室同时工作,红外灯管发热,经金属罩反射聚焦至粘结片边缘2mm宽度处,使粘结片边缘树脂快速熔化。红外灯管的功率根据粘结片生产速度自动调节,确保粘结片边缘的树脂能快速熔化又不至于结焦。如粘结片生产线停机,则红外灯管自动熄灭。烘烤室外壳一侧的缝隙宽度自动适应粘结片厚度。Step 4: After the burrs are cut off, the bonding sheet passes through the baking subunit of the radial trimming edge wrapping machine, and the upper and lower chambers of the baking subunit work simultaneously, the infrared lamp heats up, and the metal cover reflects the focus to the bonding sheet. The edge of the edge of 2mm makes the resin at the edge of the bonding sheet melt quickly. The power of the infrared tube is automatically adjusted according to the production speed of the bonding sheet, ensuring that the resin at the edge of the bonding sheet can be quickly melted without coking. If the bonding sheet production line is stopped, the infrared lamp will be automatically extinguished. The width of the slit on one side of the baking chamber casing automatically adapts to the thickness of the bonding sheet.
步骤5、粘结片再通过径向切边包边机的喷纤子单元,喷纤子单元的上下两室同时工作,纤维混合料在压缩空气驱动下经喷枪喷出,喷射至树脂已熔化的粘结片边缘,使纤维混合料粘附在粘结片边缘一定厚度。未粘附的纤维混合料经物料回用组件回收至物料罐中循环使用,同时物料回用组件的抽风也能使喷纤室保持一定程度的负压,以免纤维混合料通过喷纤室外壳侧面的缝隙溢出。喷纤室外壳侧面的缝隙的宽度自动适应粘结片厚度。喷纤速率自动适应粘结片生产速度。 Step 5, the bonding sheet passes through the spun subunit of the radial trimming edge wrapping machine, and the upper and lower chambers of the spun fiber subunit work simultaneously, and the fiber mixture is sprayed by the spray gun under the driving of compressed air, and the spray is sprayed until the resin has melted. The edge of the bonding sheet is such that the fiber mixture adheres to a certain thickness at the edge of the bonding sheet. The unadhered fiber mixture is recycled to the material tank for recycling through the material recycling assembly, and the exhaust of the material recycling component can also maintain a certain degree of negative pressure in the fiber chamber to prevent the fiber mixture from passing through the side of the fiber chamber. The gap overflows. The width of the slit on the side of the shell of the chamber is automatically adapted to the thickness of the sheet. The spray rate automatically adapts to the production speed of the bonded sheet.
步骤6、喷纤后,粘附了纤维混合料的粘结片边缘通过径向切边包边机的整平子单元,上下一组电热滚轮滚压粘附了纤维混合料的粘结片边缘,使边缘厚度保持0.22mm。此处采用的电热滚轮的宽度为2mm。挤出边缘的树脂和纤维混合料混合物,经修边刀切边,使边缘平顺。 Step 6. After the fiber is sprayed, the edge of the bonding sheet to which the fiber mixture is adhered passes through the flattening subunit of the radial trimming edge wrapping machine, and the upper and lower sets of electric heating rollers roll and adhere the edge of the bonding sheet of the fiber mixture. The edge thickness was kept at 0.22 mm. The electric heating roller used here has a width of 2 mm. The resin and fiber mixture mixture from the edge is extruded and trimmed with a trimming knife to smooth the edges.
步骤7、粘结片完成径向切边包边后,用纬向切片机切片,切片后采用纬向包边机(本例中此步骤采用喷纤热压法的配套设备完成)进行纬向包边,每1.050mm对粘结片进行一次纬向切片和包边动作,然后复位;具体如下: Step 7. After the bonded sheet is finished by the radial trimming, the strip is sliced by a weft slicer, and the weft wrapping machine is used after the slicing (in this example, the step is completed by the accessory equipment of the fiber-spray hot pressing method). Welding, performing a weft slicing and wrapping action on the bonding sheet every 1.050mm, and then resetting; the details are as follows:
在粘结片运动停住后,纬向切片机中的纬向切片刀对粘结片进行纬向切片;After the movement of the bonding sheet is stopped, the weft slicing knife in the weft slicer performs the weft slicing on the bonding sheet;
纬向包边机的包边单元跟在切片刀后面,粘结片边缘从包边室外壳侧面的缝隙进入包边室,缝隙宽度自动适应粘结片厚度;物料罐向喷枪组件供应纤维混合料;上下3组喷枪咀向粘结片边缘的上下2面同时喷射纤维混合料;上下3组电热滚轮与喷枪咀交替分布,此处采用的电热滚轮的宽度为2mm,上下滚轮组的间隙保持0.22mm,重复3次将纤维混合料压入粘结片边缘的树脂中,并使包边后的粘结片边缘厚度为0.22mm;限宽挡板的2侧挡板的间距设置为2.04mm,可限制喷纤-热压作业面宽度,使包边后粘结片边缘清晰平顺;未压合至粘结片边缘树脂中的纤维混合料,经物料回用组件回收至物料罐循环利用,同时物料回用组件的抽风也能使包边室保持一定程度的负压,以免纤维混合料通过包边外壳侧面的缝隙溢出。The edging unit of the weft edging machine follows the dicing blade, and the edge of the bonding sheet enters the edging chamber from the gap on the side of the edging chamber casing, and the gap width automatically adapts to the thickness of the bonding sheet; the material tank supplies the fiber mixture to the lance assembly The upper and lower sets of spray gun nozzles simultaneously spray the fiber mixture to the upper and lower sides of the edge of the bonding sheet; the upper and lower sets of electric heating rollers are alternately distributed with the spray gun nozzle. The width of the electric heating roller used here is 2 mm, and the gap between the upper and lower roller sets is maintained at 0.22. Mm, the fiber mixture is pressed into the resin at the edge of the bonding sheet three times, and the edge of the bonding sheet after the edging is 0.22 mm; the spacing of the two side dams of the limiting width is set to 2.04 mm. The width of the spray-hot press working surface can be limited, so that the edge of the bonding sheet after the edging is clear and smooth; the fiber mixture not pressed into the resin at the edge of the bonding sheet is recycled to the material tank for recycling through the material recycling component, The extraction of the material recycling component also maintains a certain degree of negative pressure in the rim chamber to prevent the fiber mixture from escaping through the gaps on the sides of the edging housing.
步骤8、压合覆铜板:取6张经上述步骤制成的喷纤包边粘结片和6张未包边粘结片,在同 一台压机中,保持原工艺参数不变,压合成喷纤包边单面覆铜板和未包边单面覆铜板。 Step 8. Pressing the CCL: Take 6 pieces of the fiber-wound bond sheet and 6 unbagged bond sheets made through the above steps, keep the original process parameters unchanged in the same press, and press-combine Single-sided copper clad laminate and uncovered single-sided copper clad laminate.
表1:喷纤包边覆铜板和未包边覆铜板流胶和缺胶宽度数值(mm)Table 1: Flow-through and gap width values of the fiber-coated edge-clad copper clad laminate and unwrapped copper clad laminate (mm)
  喷纤包边单面覆铜板Blasting edging single-sided copper clad laminate 未包边单面覆铜板Unwrapped single-sided copper clad laminate
基材外缘流胶Substrate outer edge flow adhesive 0~0.50 to 0.5 5~165~16
基材內缘缺胶Substrate inner edge lack of glue 00 3~93 to 9
表1说明,未包边覆铜板基材外缘流胶明显,因流胶问题也造成了基材內缘缺胶。喷纤包边覆铜板边缘基本不流胶,说明在压合程序的最初阶段,即粘结片受热熔化的最初阶段,纤维混合料中的2-甲基咪唑已经使粘结片边缘的树脂快速固化,配合粘附在粘结片边缘的木浆纤维的机械阻挡作用,封闭了边缘,使胶液基本不外流,同时也使得基材內缘不缺胶。Table 1 shows that the outer edge of the uncoated copper clad laminate has a clear flow of glue, and the inner edge of the substrate is also lacking due to the flow problem. The edge of the fiber-coated copper clad laminate is substantially non-flowing, indicating that in the initial stage of the press-fitting process, that is, the initial stage of the heat-melting of the bonding sheet, the 2-methylimidazole in the fiber mixture has made the resin at the edge of the bonding sheet fast. Curing, combined with the mechanical barrier effect of the wood pulp fiber adhered to the edge of the bonding sheet, the edge is closed, so that the glue does not flow out substantially, and the inner edge of the substrate is not lacking in glue.

Claims (9)

  1. 一种用于控制覆铜板流胶的生产工艺,其特征在于,在传统粘结片生产过程中,在完成粘结片烘烤和径向切边工序后进行径向包边,在粘结片进行纬向切片后进行纬向包边,径向包边及纬向包边均采用喷纤包边方法,所述的喷纤包边方法为:热熔喷纤法或喷纤热压法。A production process for controlling a copper clad flow adhesive, characterized in that, in the production process of the conventional adhesive sheet, after the bonding sheet baking and the radial trimming process are completed, the radial wrapping is performed, and the bonding sheet is After the weft sizing, the weft edging is performed, and the radial edging and the weft edging are both subjected to a blasting method, and the blasting method is a hot melt blowing method or a fiber spinning hot pressing method.
  2. 根据权利要求1所述的用于控制覆铜板流胶的粘结片生产工艺,其特征在于,所述的热熔喷纤法,包括如下步骤:The bonding sheet production process for controlling a copper clad flow adhesive according to claim 1, wherein the hot melt blowing method comprises the following steps:
    步骤1、加热粘结片边缘使树脂熔化;Step 1. Heating the edge of the bonding sheet to melt the resin;
    步骤2、向粘结片边缘喷射纤维混合料使之粘附;Step 2, spraying the fiber mixture to the edge of the bonding sheet to adhere thereto;
    步骤3、对粘附了纤维混合料的粘结片边缘进行整平和修边使厚度一致且边缘平顺。Step 3. Leveling and trimming the edges of the bonding sheets to which the fiber mixture is adhered to make the thickness uniform and the edges smooth.
  3. 根据权利要求1所述的用于控制覆铜板流胶的粘结片生产工艺,其特征在于,所述的喷纤热压法,包括如下步骤:The bonding sheet production process for controlling a copper clad flow adhesive according to claim 1, wherein the fiber spinning hot pressing method comprises the following steps:
    步骤1、直接向粘结片边缘喷射纤维混合料;Step 1, directly spraying the fiber mixture to the edge of the bonding sheet;
    步骤2、采用电热滚轮将纤维混合料压入粘结片边缘的树脂中;Step 2: using an electric heating roller to press the fiber mixture into the resin at the edge of the bonding sheet;
    步骤3、重复步骤1和步骤2使纤维混合料充分包覆粘结片边缘。Step 3. Repeat steps 1 and 2 to fully cover the edges of the bonding sheet with the fiber mixture.
  4. 一种用于控制覆铜板流胶的生产工艺的配套设备,其特征在于,包括径向切边包边机和纬向包边机,径向切边包边机包括切边单元和包边单元,纬向包边机包括包边单元;切边单元用于切除粘结片纬纱毛边,包边单元用于将径向切边后或纬向切片后的粘结片边缘进行包边。An accessory device for controlling a production process of a copper clad flow glue, comprising: a radial trimming edge wrapping machine and a weft wrapping machine, the radial trimming edge wrapping machine comprising a trimming unit and a beading unit The weft wrapping machine comprises a hemming unit; the trimming unit is used for cutting the weft burr of the bonding sheet, and the wrapping unit is used for wrapping the edge of the bonding sheet after the radial trimming or the weft slicing.
  5. 根据权利要求4所述的用于控制覆铜板流胶的生产工艺的配套设备,其特征在于,所述的切边单元包括径向切边刀和动力驱动的上下滚轮组,上下滚轮组用于将粘结片边缘上下压合,径向切边刀紧贴于该滚轮组外侧圆面,且刀刃与上下滚轮组外侧圆面的轴心连线重合,朝向粘结片前进的反方向。The accessory device for controlling the production process of a copper clad flow glue according to claim 4, wherein the trimming unit comprises a radial trimming knife and a power driven upper and lower roller group, and the upper and lower roller groups are used for The edge of the bonding sheet is pressed up and down, and the radial cutting knife is in close contact with the outer circular surface of the roller group, and the cutting edge coincides with the axial center line of the outer circular surface of the upper and lower roller groups, and faces the opposite direction of the advancement of the bonding sheet.
  6. 根据权利要求4所述的用于控制覆铜板流胶的生产工艺的配套设备,其特征在于,该设备用于热熔喷纤法,所述的包边单元包括烘烤子单元、喷纤子单元和整平子单元,烘烤子单元用于使切边或切片后的粘结片边缘树脂熔化,喷纤子单元用于向上述树脂熔化的粘结片边缘喷射纤维混合料,整平子单元用于将粘附了纤维混合料的粘结片边缘进行整平和修边。The accessory device for controlling the production process of a copper clad flow adhesive according to claim 4, wherein the device is used for a hot melt blowing method, and the wrapping unit comprises a baking subunit and a spun fiber. a unit and a leveling subunit, the baking subunit is configured to melt the edge of the trimmed or sliced bonding sheet, and the spun subunit is used for spraying the fiber mixture to the edge of the resin melted sheet, and the flattening subunit is used The edges of the bonding sheets to which the fiber mixture is adhered are leveled and trimmed.
  7. 根据权利要求6所述的用于控制覆铜板流胶的生产工艺的配套设备,其特征在于,所述的烘烤子单元包括烘烤室外壳、红外灯管和反射罩,烘烤室外壳用于形成封闭烘烤作业空间,其中部一侧留有供粘结片边缘通过的缝隙,烘烤室外壳在缝隙处的内宽度收窄至粘结片需包边宽度,以缝隙处为界,烘烤室分为上下2室,红外灯管分设于上下2室,用于在粘结片上下2面同时加热,反射罩分设于上下2室,用于将红外灯管光线聚焦于粘结片边缘; 所述的喷纤子单元包括物料罐、喷纤室外壳、喷枪组件、物料回收组件,物料罐用于盛放纤维混合料并向喷枪组件供料,喷纤室外壳用于形成封闭的喷纤作业空间,其中部一侧留有供粘结片边缘通过的缝隙,喷纤室外壳在缝隙处的内宽度收窄至粘结片需包边宽度,以缝隙处为界,喷纤室分为上下两室,喷枪组件的喷枪咀分设于两室,用于从上下两面同时向树脂已熔化的粘结片边缘喷射纤维混合料,物料回收组件用于将未粘附于粘结片边缘的纤维混合料回收并循环利用,其抽风口分设于两室;The accessory device for controlling the production process of a copper clad glue according to claim 6, wherein the baking subunit comprises a baking chamber casing, an infrared lamp tube and a reflection cover, and the baking chamber casing is In forming a closed baking work space, a gap is provided on one side of the middle portion for the edge of the bonding sheet, and the inner width of the baking chamber outer casing at the slit is narrowed to the width of the bonding sheet to be covered, and the gap is bounded. The baking room is divided into upper and lower chambers, and the infrared lamp tube is divided into upper and lower chambers for heating at the same time on the upper and lower sides of the bonding sheet. The reflector is divided into upper and lower chambers for focusing the infrared tube light on the bonding sheet. The jetting subunit comprises a material tank, a fiber chamber housing, a spray gun assembly, a material recovery assembly, the material tank is for holding the fiber mixture and feeding the spray gun assembly, and the spray chamber housing is used for forming a closed In the fiber-spraying work space, a gap is provided on one side of the middle portion for the edge of the bonding sheet, and the inner width of the outer casing of the fiber-spraying chamber is narrowed to the width of the bonding sheet to be covered, and the gap is bounded by the gap chamber. Divided into upper and lower chambers, spray gun assembly gun It is divided into two chambers for simultaneously spraying the fiber mixture from the upper and lower sides to the edge of the resin melted bonding sheet, and the material recovery component is used for recycling and recycling the fiber mixture not adhered to the edge of the bonding sheet, and the air is exhausted. The mouth is set in two rooms;
    所述的整平子单元包括上下电热滚轮组及修边刀,上下电热滚轮组用于将粘结片边缘上下压合,修边刀紧贴于该滚轮组外侧圆面,且刀刃与上下电热滚轮组外侧圆面的轴心连线重合,朝向粘结片前进的反方向。。The flattening subunit comprises an upper and lower electric heating roller group and a trimming knife, and the upper and lower electric heating roller group is used for pressing the edge of the bonding sheet up and down, the trimming knife is closely attached to the outer circular surface of the roller group, and the cutting edge and the upper and lower electric heating roller are arranged. The axial centers of the outer circular faces of the group coincide, facing the opposite direction of advancement of the bonding sheets. .
  8. 根据权利要求4所述的用于控制覆铜板流胶的生产工艺的配套设备,其特征在于,该设备用于喷纤热压法,所述的包边单元包括用于盛放纤维混合料的物料罐、用于形成封闭包边作业空间的包边室外壳、用于上下2面多点同时向粘结片边缘喷射纤维混合料的喷枪组件、用于将纤维混合料压入粘结片边缘树脂中的若干上下电热滚轮组、用于将未压合的纤维混合料回收至物料罐的物料回用组件,包边室外壳的中部一侧留有供粘结片边缘通过的缝隙,喷枪咀及电热滚轮沿粘结片行进方向交替分布,且喷枪咀朝向电热滚轮与粘结片压合处的前方。The accessory device for controlling a production process of a copper clad laminate according to claim 4, wherein the device is used for a fiber-spray hot pressing method, and the edging unit comprises a fiber mixture for containing a fiber mixture. a material tank, a edging chamber casing for forming a closed edging working space, a spray gun assembly for spraying a fiber mixture to the edges of the bonding sheet at the same time on the upper and lower sides, for pressing the fiber mixture into the edge of the bonding sheet a plurality of upper and lower electric heating roller groups in the resin, a material recycling component for recovering the uncompressed fiber mixture to the material tank, and a gap for the edge of the bonding sheet is left on the middle side of the outer casing of the edging chamber, the spray gun nozzle And the electric heating roller is alternately distributed along the traveling direction of the bonding sheet, and the nozzle of the spray gun faces the front of the pressing surface of the electric heating roller and the bonding sheet.
  9. 根据权利要求8所述的用于控制覆铜板流胶的生产工艺的配套设备,其特征在于,所述的包边单元还包括若干组限宽挡板,所述的每组限宽挡板包括两片,分别设置于每组上下电热滚轮的两个侧面,一侧中部留有供粘结片边缘通过的缝隙,两侧挡板的间距大于电热滚轮的宽度,用于限制喷纤-热压作业面的宽度。The accessory device for controlling the production process of a copper clad glue according to claim 8, wherein the edging unit further comprises a plurality of sets of width limiting baffles, and each set of the widened baffles comprises Two pieces are respectively disposed on two sides of each group of upper and lower electric heating rollers, and a slit is provided in the middle of one side for the edge of the bonding sheet, and the spacing of the two side baffles is larger than the width of the electric heating roller, and is used for limiting the spray-hot pressing The width of the work surface.
PCT/CN2018/080383 2017-03-29 2018-03-24 Production process for controlling adhesive flow-out of copper-clad laminates, and supporting devices WO2018177226A1 (en)

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CN113182103A (en) * 2021-03-23 2021-07-30 安徽庆丰余防伪科技有限公司 Flush coater is used in anti-fake printed matter rubber coating

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