WO2018173325A1 - Nanofiber production apparatus - Google Patents

Nanofiber production apparatus Download PDF

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Publication number
WO2018173325A1
WO2018173325A1 PCT/JP2017/032904 JP2017032904W WO2018173325A1 WO 2018173325 A1 WO2018173325 A1 WO 2018173325A1 JP 2017032904 W JP2017032904 W JP 2017032904W WO 2018173325 A1 WO2018173325 A1 WO 2018173325A1
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Prior art keywords
substrate
fiber
roll
cover
manufacturing apparatus
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PCT/JP2017/032904
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French (fr)
Japanese (ja)
Inventor
育生 植松
佑磨 菊地
健哉 内田
Original Assignee
株式会社 東芝
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Application filed by 株式会社 東芝 filed Critical 株式会社 東芝
Priority to CN201780002931.7A priority Critical patent/CN108966662B/en
Publication of WO2018173325A1 publication Critical patent/WO2018173325A1/en

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  • Embodiments of the present invention relate to a nanofiber manufacturing apparatus.
  • a nanofiber manufacturing apparatus for applying a nanofiber film to a substrate to be transported using an electrospinning method.
  • the apparatus has a plurality of transport rolls (hereinafter referred to as rolls) arranged in the apparatus to transport the substrate.
  • the problem to be solved by the present invention is to prevent problems such as peeling of the fiber film on the substrate due to the fibers flying in the apparatus adhering to the roll, breakage of the substrate, distortion of the transport axis of the substrate, etc.
  • An object of the present invention is to provide a nanofiber manufacturing apparatus capable of high-speed conveyance and high-speed film formation of fibers.
  • the nanofiber manufacturing apparatus is disposed in a coating head that discharges a fiber raw material liquid to apply a fiber to a substrate, and a coating area in which the raw material liquid discharged by the coating head flies while forming a fiber, A roll that transports the substrate to the application area; and an insertion member that is interposed between the application head and the roll that is disposed in the application area.
  • FIG. 1 is a cross-sectional view showing the device 1.
  • the apparatus 1 is an example of an apparatus for applying a nanofiber (hereinafter referred to as fiber) film to the substrate 4 by a known electrospinning method.
  • the apparatus 1 has a plurality of transport rolls 5 on which the substrate 4 is stretched and transports the substrate 4 in order to transport the substrate 4 at high speed while securing the fiber coating area 32 in a limited space in the apparatus. .
  • the application area 32 includes an area where the fiber film is applied to the substrate 4 and is an area where the raw material liquid discharged by the application head 3 is made into a fiber and flies.
  • the application area 32 is determined by, for example, the discharge conditions described later of the application head 3, the distance between the discharge unit 31 of the application head 3 and the substrate 4.
  • the transport roll 5 (hereinafter referred to as the roll 5) maintains a predetermined distance between the substrate 5 and the coating head 3 in order to suppress distortion and fluttering of the substrate 5, especially in the coating area 32. Transport.
  • the roll 5 is also arranged in the application area 32 for this conveyance.
  • the cover 6 (interposing member) is provided.
  • the fiber is prevented from directly attaching to the roll 5 (5 c), and the fiber film on the substrate 4 is peeled off due to the fiber attaching to the roll 5 (5 c). Breakage, distortion of the transport axis of the substrate 4 and the like are prevented.
  • the cover 6 has a characteristic of repelling the fiber. Therefore, the fiber is prevented from adhering to the cover 6, and for example, the fluffing of the fiber film on the substrate 4 due to the adhering of the fiber to the end 6d of the opening 6b of the cover 6 is suppressed. The resulting separation of the fiber membrane on the substrate is prevented.
  • the cover 6 has a high resistance to organic solvents. Therefore, the cover is prevented from being attacked by the organic solvent contained in the atmosphere in the apparatus 1.
  • the apparatus 1 includes a power source 2, a coating head 3, a substrate 4, a roll 5, and a cover 6.
  • the power source 2 is connected to the coating head 3.
  • the power supply 2 applies, for example, a high voltage of several tens kv to the coating head 3 in order to charge the raw material liquid supplied to the coating head 3.
  • the coating head 3 includes, for example, a first head 3a and a second head 3b.
  • the first head 3a and the second head 3b have, for example, the same structure. That is, the coating head 3 (3a, 3b) is connected to a raw material liquid storage tank (not shown) via a liquid supply pipe (not shown).
  • the raw material liquid is, for example, a solution in which a monomer that is a raw material of a fiber is dissolved in an organic solvent at a predetermined concentration.
  • the coating head 3 (3a, 3b) has a discharge unit 31 having a plurality of nozzles (not shown) for discharging the raw material liquid.
  • the first head 3a is, for example, fixedly provided so that the discharge unit 31 faces the surface of the substrate 4 (the upper surface in FIG. 1) conveyed in the application area 32.
  • the distance between the discharge part 31 of the first head 3a and the surface of the substrate 4 is determined by discharge conditions such as the voltage applied by the power supply 2, the type of monomer in the raw material liquid, and the concentration of the monomer in the raw material liquid.
  • the second head 3b is fixedly provided, for example, so that the ejection part 31 faces the back surface (the lower surface in FIG. 1) opposite to the front surface of the substrate 4 transported in the application area 32.
  • the distance between the discharge unit 31 of the second head 3b and the back surface of the substrate 4 is also determined by discharge conditions such as the voltage applied by the power supply 2, the type of monomer in the raw material liquid, and the concentration of the monomer in the raw material liquid.
  • the coating head 3 discharges the charged raw material liquid from the discharge unit 31, and simultaneously applies the fiber film to both surfaces of the substrate 4 transported in the coating area 32.
  • the raw material liquid is supplied to the coating head 3 (3a, 3b) from a tank (not shown).
  • a high voltage is applied to the coating head 3 (3a, 3b) by the power source 2.
  • the coating head 3 (3a, 3b) discharges the charged raw material liquid from the discharge unit 31 toward both surfaces of the substrate 4 transported in the coating area 32.
  • the organic solvent in the raw material liquid discharged from the discharge unit 31 is volatilized in the atmosphere in the apparatus 1.
  • the monomer in the raw material liquid discharged from the discharge unit 31 reaches both surfaces of the substrate 4 conveyed in the application area 32 and is applied to both surfaces of the substrate 4 as a fiber.
  • a part of the monomer (fiber) in the raw material liquid discharged from the discharge unit 31 also reaches the cover 6 that covers the roll 5 provided in the coating area 32.
  • the fiber that reaches the cover 6 is repelled by the cover 6 and does not accumulate on the cover 6.
  • the substrate 4 is, for example, a sheet-like aluminum foil.
  • the substrate 4 has a width of 150 mm, for example.
  • the substrate 4 is supplied from a supply unit (not shown) outside the apparatus 1.
  • the substrate 4 coated with the fiber film is discharged out of the apparatus 1 and collected by a collection unit (not shown).
  • the roll 5 includes a plurality of rolls 5a, 5b, 5c, 5d, and 5e provided at predetermined positions of the apparatus 1.
  • At least a part of the plurality of rolls 5a to 5e is provided in the application area 32.
  • the substrate 4 is stretched over a plurality of rolls 5a to 5e so as to be conveyed via the application area 32.
  • the total number of rolls 5 and the number of rolls 5 provided in the application area 32 are not limited. Further, the arrangement position of the rolls 5, the distance between the rolls 5, the way in which the substrate 4 is spanned, etc. are not limited to the form shown in FIG. 1.
  • the method of transporting the substrate 4 by the roll 5 is determined in consideration of the space in the apparatus 1, the position of the application area 32, the tension applied to the substrate 4, and the like.
  • the roll 5 is connected to a drive source (not shown) and rotates.
  • the roll 5 rotates to convey the substrate 4 in the coating area 32 at a high speed of, for example, several tens of m / min.
  • the substrate 4 supplied from outside the apparatus 1 is first transported into the apparatus 1 by the roll 5a.
  • the substrate 4 transported into the apparatus 1 by the roll 5a is transported to the coating area 32 while being stretched over the rolls 5b and 5c and given a predetermined tension.
  • the substrate 4 transported to the coating area 32 by the rolls 5b and 5c is stretched over the roll 5d and transported in the horizontal direction (horizontal arrow in FIG. 1) from the roll 5c to 5d. Pass through 32.
  • the substrate 4 is coated with the fiber film as described above by the coating head 3 while being transported through the coating area 32.
  • the substrate 4 coated with the fiber film by passing through the coating area 32 is further passed over the roll 5e and discharged to the outside of the apparatus 1 while being given a predetermined tension.
  • the cover 6 As shown in FIG. 1, the cover 6 is provided so as to cover the roll 5. In FIG. 1, three covers 6 are provided so as to cover all the rolls 5a-5e, but the number of covers 6 is not limited to this.
  • the cover 6 may be provided so as to cover at least the roll 5c that is provided in the application area 32 and has an exposed surface on the side facing the application head 3.
  • the exposed surface is the surface of the roll 5 corresponding to the width of the substrate 4 and the surface of the roll 5 that is not in contact with the substrate.
  • the cover 6 that covers the roll 5a will be described in detail.
  • FIG. 2 is a perspective view showing a cover 6 provided so as to cover the roll 5a and a cover 6 provided so as to cover the rolls 5b, 5c.
  • FIG. 2 also includes a portion that is hidden behind the cover 6 and is not originally visible.
  • FIG. 3 is a cross-sectional view showing the cover 6 shown in FIG. 2 and 3, the dotted line and the solid line are properly used so that the substrate 4, the roll 5, the cover body 6a, and the cover sheet 6c can be easily distinguished.
  • the cover 6 covering the roll 5a and the cover 6 covering the rolls 5b and 5c have the same basic structure except that the rolls to be covered are different and the number of rolls to be covered is different.
  • the cover 6 includes a cover body 6a, an opening 6b for substrate entrance and substrate exit, and a cover sheet 6c.
  • the cover main body 6 a is a main body of the cover 6 that covers the roll 5 in order to prevent fibers from adhering directly to the roll 5.
  • the cover main body 6a shown in FIGS. 2 and 3 has a quadrangular prism shape, but the shape of the cover main body 6a is not limited to the quadrangular prism shape.
  • the shape of the cover body 6a may be a circular arc shape in cross section (see FIG. 5).
  • an opening may be provided in the cover body 6a.
  • FIG. 8 is a plan view showing a modification of the cover body 6a.
  • the cover body 6a may be provided with, for example, a plurality of slits 6e.
  • the cover body 6a may be provided with a plurality of holes 6f, for example.
  • cover body 6a shown in FIGS. 2 and 3 covers the entire surface of the roll 5.
  • the range of the surface of the roll 5 covered by the cover body 6 a is not limited to the entire surface of the roll 5.
  • the range of the surface of the roll 5 covered by the cover body 6a can be appropriately selected depending on the distance between the cover body 6a and the coating head 3.
  • FIG. 4 is a diagram for explaining the distance between the cover body 6a of the roll 5c provided in the application area 32 and the first head 3a.
  • the distance (reference distance) to 4 is d0, and 0.6 ⁇ d2 / d0 ⁇ 2.4
  • the range of the surface of the roll 5 covered by the cover body 6a is the entire surface of the roll 5. It is not necessary.
  • the range of the surface of the roll 5 covered by the cover main body 6a is the exposed surface on the side facing the coating head 3 in the roll 5c provided in the coating area 32. Some are good.
  • the part of the exposed surface is a part X shown in FIG. 4 when viewed as a part of the outer periphery of the roll 5c, for example.
  • the portion X is a range of an exposed surface sandwiched between two tangent lines Y1 and Y2 of the outer circumference circle of the roll 5c having the tip of the discharge unit 31 as a vertex.
  • the position of the cover body 6a when covering the portion X is the position Z in the range between the discharge unit 31 and the exposed surface of the roll 5c and sandwiched between the tangent lines Y1 and Y2.
  • the range of the surface of the roll 5 covered by the cover main body 6a faces the coating head 3 of the roll 5c. Even a part of the exposed surface on the side can sufficiently prevent the fiber from directly attaching to the roll 5c.
  • FIG. 5 is a diagram for explaining the distance d2 when the cover main body 6a has, for example, a circular arc shape concentric with the roll 5c.
  • the distance d2 when the cover body 6a has an arcuate cross section is such that the line connecting the tip of the discharge part 31 and the center O of the roll 5c intersects the outer periphery of the cover body 6a. It is the distance to.
  • the range of the surface of the roll 5 covered by the cover body 6a is within the application area 32 when 0.6 ⁇ d2 / d0 ⁇ 2.4. 5 may be a part of the exposed surface facing the coating head 3 (portion X shown in FIG. 5). And the arrangement position of the cover main body 6a when covering the part X is the position Z of the range between the discharge part 31 and the exposed surface of the roll 5c, and between the tangent lines Y1 and Y2.
  • the range of the surface of the roll 5 covered by the cover main body 6a is a range determined not only by the length when viewed as a part of the outer periphery of the roll 5 but also by the length of the roll 5 in the rotation axis direction. It is.
  • the range of the surface of the roll 5 covered by the cover main body 6a is a part of the exposed surface of the roll 5 facing the coating head 3, for example, in the direction of the rotation axis of the surface of the roll 5 covered by the cover main body 6a.
  • the case where the length is shorter than the total length of the roll 5 in the rotation axis direction is included.
  • FIG. 6 is a diagram for explaining an example of the length in the rotation axis direction of the surface of the roll 5 covered by the cover body 6a.
  • the length L2 of the cover body 6a in the longitudinal direction when the cover body 6a covers a part of the exposed surface on the coating head side is shorter than the length L1 of the roll 5 in the rotation axis direction.
  • the length L2 in the longitudinal direction of the cover body 6a must be equal to or longer than the length of the substrate 4 (length in the same direction as the rotation axis direction of the roll 5) L3.
  • the cover main body 6a described above prevents a part of the fibers discharged from the coating head 3 from directly attaching to the roll 5. However, if the cover body 6a only covers the roll 5 in order to prevent the fibers from adhering to the roll 5, the fibers adhere to and accumulate on the cover body 6a itself.
  • the cover body 6a has a characteristic of repelling the fiber in order to prevent the fiber from being deposited on the cover body 6a itself.
  • the cover main body 6a is formed of an insulating material having a low dielectric constant that is easily charged as a characteristic of repelling the fiber.
  • the low dielectric constant insulating material is an insulating material having a relative dielectric constant in the range of 1 to 10, for example.
  • the cover body 6a is exposed to the atmosphere in the apparatus 1, it is formed of a material having high resistance to organic solvents as a characteristic that the cover body 6a is hardly affected by the organic solvent in the atmosphere.
  • Examples of materials having a low dielectric constant and high organic solvent resistance include fluorine-based resins, imide-based resins, and amide-based resins.
  • Insulating materials that are particularly excellent in the characteristics of repelling fibers include fluorine-based resins, imide-based resins, and amide-based resins having an electric resistance value of 10 10 [ ⁇ ⁇ cm] or more.
  • fluororesin suitable for the material of the cover body 6a examples include polytetrafluoroethylene (PTFE), tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene / hexafluoropropylene copolymer (FEP). ), Tetrafluoroethylene / ethylene copolymer (ETFE).
  • PTFE polytetrafluoroethylene
  • PFA perfluoroalkyl vinyl ether copolymer
  • FEP tetrafluoroethylene / hexafluoropropylene copolymer
  • ETFE Tetrafluoroethylene / ethylene copolymer
  • examples of the imide resin suitable for the material of the cover body 6a include aromatic polyimide, aliphatic polyamide, and polyamideimide.
  • examples of the amide resin suitable for the material of the cover body 6a include aliphatic polyamide (66 nylon, 6 nylon, 11 nylon, 12 nylon) and aromatic polyamide (aramid).
  • the fiber Due to the above-described characteristics of repelling the fiber and being hard to be attacked by the organic solvent, the fiber is prevented from adhering to and deposited on the cover body 6a, and the cover body 6a is prevented from being attacked by the organic solvent in the atmosphere. Is done.
  • the characteristics of the cover body 6a that repels the fiber include, for example, a structure in which a voltage having the same polarity as that of the fiber is applied to the cover body 6a formed of a conductive material.
  • the cover main body 6a referred to here includes a bar and a plate-like metal disposed between the discharge unit 31 and the roll 5.
  • a structure for repelling the fiber that is, a structure for preventing the fiber from being deposited on the cover main body 6a, for example, the fiber adhering to the cover main body 6a is electrically attracted to a place different from the cover main body 6a. You may employ
  • the opening 6b is formed in a part of the cover body 6a.
  • the opening 6b includes openings 6b1 and 6b2 for substrate entrance and openings 6b3 and 6b4 for exit.
  • the openings 6b1 and 6b2 are openings for guiding the substrate 4 conveyed from the outside of the cover body 6a to the rolls 5a and 5b covered with the cover body 6a.
  • the opening 6b3 is an opening for guiding the substrate 4 conveyed by the roll 5a covered by the cover body 6a to the outside of the cover body 6a.
  • the opening 6b4 is an opening for guiding the substrate 4 conveyed by the rolls 5b and 5c covered by the cover body 6a to the outside of the cover body 6a.
  • the opening 6b has a width d1 in the thickness direction of the substrate (see FIG. 3).
  • the width d1 is determined in consideration of the flapping of the substrate 4 being transported.
  • the cover sheet 6c is a sheet-like member provided around the end 6d of the opening 6b described above (see, for example, FIGS. 2 and 3).
  • the cover sheet 6c need not be a separate member from the cover body 6a described above, and may be a part of the cover body 6a.
  • the attached fiber When a fiber adheres to the end 6d of the opening 6b, the attached fiber extends in the direction of the substrate 4.
  • the stretched fiber also adheres to the substrate 4, and a phenomenon occurs in which the end 6 d of the opening 6 b and the substrate 4 are connected as if a bridge is partially bridged by the fiber.
  • This fiber linking phenomenon is likely to occur between the end 6d of the opening 6b4 provided on the cover body 6a covering the exposed surface of the roll 5c in the coating area 32 facing the first head 3a and the substrate 4. .
  • the fiber film applied to the substrate 4 becomes fuzzy in the application area 32. Further, the fluffing also causes the fiber film to be peeled off from the substrate 4 when the substrate 4 is transported by the rolls 5d and 5e downstream outside the application area 32.
  • the cover body 6a has a characteristic of repelling the fiber, and the fiber is prevented from adhering to the cover body 6a. Therefore, the fiber is prevented from adhering to the end 6d of the opening 6b due to the characteristic of repelling the fiber of the cover body 6a.
  • the cover sheet 6c is more reliably and effectively prevented in order to prevent the fiber linking phenomenon. Is provided.
  • the cover sheet 6c is provided around the end 6d of the opening 6b4 provided in the cover body 6a that covers at least the exposed surface of the roll 5c in the application area 32 facing the first head 3a.
  • the cover sheet 6c has the characteristic of repelling the fiber and the characteristic of being hard to be attacked by the organic solvent (characteristic having high resistance to organic solvent), like the cover body 6a.
  • the same fluorine-based resin, imide-based resin, and amide-based resin as the cover body 6a are used as the material for the cover sheet 6c.
  • the material of the cover body 6a and the material of the cover sheet 6c may be the same material.
  • the use of a cover sheet 6c formed of a material different from the material of the cover body 6a, that is, a material that repels the fiber more easily than the material of the cover body 6a is more advantageous in terms of preventing the fiber linking phenomenon. A big effect is acquired.
  • the cover sheet 6c is attached to the periphery of the end 6d of the opening 6b of the cover main body 6a with an attachment member such as a screw.
  • This mounting member is also made of an insulating material that repels the fiber and has high resistance to organic solvents.
  • PEEK polyether ether ketone
  • the difference between the apparatus 1 shown in FIG. 1 and FIG. 7 is that the position of the roll 5, the distance between the rolls 5, the method of transporting the substrate 4 by the roll 5, such as how the substrate 4 is passed, and the method of transporting the substrate 4. This is the arrangement position of the coating head 3 due to the difference.
  • the substrate 4 is conveyed by the roll 5 in the application area 32 in the vertical direction (the direction from the top to the bottom in FIG. 7).
  • the coating heads 3 (3a, 3b) are provided to face each other with the substrate 4 conveyed in the vertical direction, and apply a fiber film on both surfaces of the substrate 4 simultaneously.
  • the plurality of rolls 5 are covered with the cover 6 as described with reference to FIGS.
  • the nanofiber manufacturing apparatus includes a coating head that discharges a fiber raw material liquid to apply the fiber to the substrate, and a coating area in which the raw material liquid discharged by the coating head flies while forming a fiber. And a roll for transporting the substrate to the application area, and an insertion member (cover) interposed between the application head and the roll arranged in the application area.
  • a nanofiber manufacturing apparatus capable of forming a film can be provided.
  • the cover of the nanofiber manufacturing apparatus according to the embodiment has a characteristic of repelling the fiber. Furthermore, the cover has a characteristic that it is difficult to be attacked by the organic solvent contained in the raw material liquid.
  • the fiber can be prevented from adhering to the roll, but also the fiber can be prevented from adhering to the cover itself.
  • the fiber film on the substrate is prevented from fuzzing, and the fiber film is prevented from being peeled off by a roll located downstream from the coating area. Is done.
  • the frequency of cleaning in the nanofiber manufacturing apparatus is reduced, and the fiber membrane can be applied for a long time.

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  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The nanofiber production apparatus pertaining to an embodiment comprises: coating heads for discharging a fiber feedstock solution and coating fibers on a substrate; rolls, which are disposed in a coating area in which the feedstock solution discharged by the coating heads floats while being turned into fibers and which convey said substrate into the coating area; and inserted members that are inserted between the coating heads and the rolls disposed in the coating area.

Description

ナノファイバ製造装置Nanofiber manufacturing equipment
 本発明の実施形態は、ナノファイバ製造装置に関する。 Embodiments of the present invention relate to a nanofiber manufacturing apparatus.
 従来、搬送される基板に、エレクトロスピニング法を用いて、ナノファイバの膜を塗布するナノファイバ製造装置が知られている。該装置は、基板を搬送するために、装置内に配置された複数の搬送ロール(以下ロールという)を有している。 Conventionally, a nanofiber manufacturing apparatus for applying a nanofiber film to a substrate to be transported using an electrospinning method is known. The apparatus has a plurality of transport rolls (hereinafter referred to as rolls) arranged in the apparatus to transport the substrate.
特開2016-53231号公報JP-A-2016-53231
 本発明が解決しようとする課題は、装置内に飛翔するファイバがロールに付着することによる基板上のファイバ膜の剥がれ、基板の破断、基板の搬送軸のゆがみ等の問題を防止し、基板の高速搬送、及びファイバの高速成膜が可能なナノファイバ製造装置を提供することである。 The problem to be solved by the present invention is to prevent problems such as peeling of the fiber film on the substrate due to the fibers flying in the apparatus adhering to the roll, breakage of the substrate, distortion of the transport axis of the substrate, etc. An object of the present invention is to provide a nanofiber manufacturing apparatus capable of high-speed conveyance and high-speed film formation of fibers.
 実施形態に係るナノファイバ製造装置は、ファイバの原料液を吐出して基板にファイバを塗布する塗布ヘッドと、前記塗布ヘッドにより吐出された前記原料液がファイバ化しながら飛翔する塗布エリアに配置され、前記基板を前記塗布エリアに搬送するロールと、前記塗布ヘッドと前記塗布エリアに配置される前記ロールとの間に介挿される介挿部材とを有する。 The nanofiber manufacturing apparatus according to the embodiment is disposed in a coating head that discharges a fiber raw material liquid to apply a fiber to a substrate, and a coating area in which the raw material liquid discharged by the coating head flies while forming a fiber, A roll that transports the substrate to the application area; and an insertion member that is interposed between the application head and the roll that is disposed in the application area.
実施形態に係るナノファイバ製造装置を示す断面図である。It is sectional drawing which shows the nanofiber manufacturing apparatus which concerns on embodiment. 実施形態に係る搬送ロールのカバーを示す斜視図である。It is a perspective view which shows the cover of the conveyance roll which concerns on embodiment. 実施形態に係る搬送ロールのカバーを示す断面図である。It is sectional drawing which shows the cover of the conveyance roll which concerns on embodiment. 実施形態に係る搬送ロールのカバー本体と塗布ヘッドとの間の距離について説明するための図である。It is a figure for demonstrating the distance between the cover main body of the conveyance roll which concerns on embodiment, and an application head. 実施形態に係る搬送ロールのカバー本体が断面円弧状である場合のカバー本体と塗布ヘッドとの間の距離について説明するための図である。It is a figure for demonstrating the distance between a cover main body and a coating head in case the cover main body of the conveyance roll which concerns on embodiment is circular arc shape in cross section. 実施形態に係る搬送ロールのカバー本体の長手方向の長さの一例を説明するための図である。It is a figure for demonstrating an example of the length of the longitudinal direction of the cover main body of the conveyance roll which concerns on embodiment. 他の実施形態に係るナノファイバ製造装置を示す断面図である。It is sectional drawing which shows the nanofiber manufacturing apparatus which concerns on other embodiment. 実施形態に係るカバー本体の変形例を示す平面図であるIt is a top view which shows the modification of the cover main body which concerns on embodiment.
 以下、図面を参照して、実施形態について説明する。まず図1を参照して、実施形態に係るナノファイバ製造装置1の全体概要を説明する。図1は、装置1を示す断面図である。装置1は、周知のエレクトロスピニング法により基板4にナノファイバ(以下ファイバという)の膜を塗布する装置の一例である。 Hereinafter, embodiments will be described with reference to the drawings. First, with reference to FIG. 1, the whole outline | summary of the nanofiber manufacturing apparatus 1 which concerns on embodiment is demonstrated. FIG. 1 is a cross-sectional view showing the device 1. The apparatus 1 is an example of an apparatus for applying a nanofiber (hereinafter referred to as fiber) film to the substrate 4 by a known electrospinning method.
 装置1は、装置内の限られたスペースにおいてファイバの塗布エリア32を確保しつつ、基板4を高速搬送するために、基板4が掛け渡され、基板4を搬送する複数の搬送ロール5を有する。 The apparatus 1 has a plurality of transport rolls 5 on which the substrate 4 is stretched and transports the substrate 4 in order to transport the substrate 4 at high speed while securing the fiber coating area 32 in a limited space in the apparatus. .
 ここで、塗布エリア32とは、基板4にファイバ膜が塗布されるエリアを含み、塗布ヘッド3により吐出された原料液がファイバ化されて飛翔するエリアである。塗布エリア32は、例えば、塗布ヘッド3の後述する吐出条件、塗布ヘッド3の吐出部31と基板4との間の距離等により決まる。 Here, the application area 32 includes an area where the fiber film is applied to the substrate 4 and is an area where the raw material liquid discharged by the application head 3 is made into a fiber and flies. The application area 32 is determined by, for example, the discharge conditions described later of the application head 3, the distance between the discharge unit 31 of the application head 3 and the substrate 4.
 搬送ロール5(以下ロール5という)は、特に塗布エリア32内において、基板5の歪みやばたつき等を抑制するために、基板5と塗布ヘッド3との間の所定の距離を維持して基板4を搬送する。この搬送のために、ロール5は塗布エリア32内にも配置される。 The transport roll 5 (hereinafter referred to as the roll 5) maintains a predetermined distance between the substrate 5 and the coating head 3 in order to suppress distortion and fluttering of the substrate 5, especially in the coating area 32. Transport. The roll 5 is also arranged in the application area 32 for this conveyance.
 従って、塗布エリア32内に配置されるロール5(5c)にファイバが付着することを防止するために、カバー6(介挿部材)が設けられる。カバー6が設けられることにより、ロール5(5c)にファイバが直接付着することが防止され、ロール5(5c)にファイバが付着することに起因する基板4上のファイバ膜の剥がれ、基板4の破断、基板4の搬送軸のゆがみ等が防止される。 Therefore, in order to prevent the fibers from adhering to the roll 5 (5c) arranged in the application area 32, the cover 6 (interposing member) is provided. By providing the cover 6, the fiber is prevented from directly attaching to the roll 5 (5 c), and the fiber film on the substrate 4 is peeled off due to the fiber attaching to the roll 5 (5 c). Breakage, distortion of the transport axis of the substrate 4 and the like are prevented.
 また、カバー6が設けられることにより、カバー6自体にファイバが付着することを防止する対策として、カバー6は、ファイバを反発する特性を有する。従って、カバー6にファイバが付着することが防止され、例えばカバー6の開口部6bの端部6dにファイバが付着することに起因する基板4上のファイバ膜の毛羽立ちが抑制され、ひいてはこの毛羽立ちに起因する基板上のファイバ膜の剥離が防止される。 Also, as a measure for preventing the fiber from adhering to the cover 6 itself by providing the cover 6, the cover 6 has a characteristic of repelling the fiber. Therefore, the fiber is prevented from adhering to the cover 6, and for example, the fluffing of the fiber film on the substrate 4 due to the adhering of the fiber to the end 6d of the opening 6b of the cover 6 is suppressed. The resulting separation of the fiber membrane on the substrate is prevented.
 またカバー6は、耐有機溶媒性の高い特性を有する。従って、装置1内の雰囲気中に含まれる有機溶媒にカバーが侵されることも防止される。 Also, the cover 6 has a high resistance to organic solvents. Therefore, the cover is prevented from being attacked by the organic solvent contained in the atmosphere in the apparatus 1.
 以下、装置1の具体的な構成を詳細に説明する。図1に示すように、装置1は、電源2、塗布ヘッド3、基板4、ロール5、及びカバー6を有する。 Hereinafter, a specific configuration of the apparatus 1 will be described in detail. As shown in FIG. 1, the apparatus 1 includes a power source 2, a coating head 3, a substrate 4, a roll 5, and a cover 6.
 電源2は、塗布ヘッド3に接続される。電源2は、塗布ヘッド3に供給される原料液を帯電するために、塗布ヘッド3に、例えば10数kvの高電圧を印加する。 The power source 2 is connected to the coating head 3. The power supply 2 applies, for example, a high voltage of several tens kv to the coating head 3 in order to charge the raw material liquid supplied to the coating head 3.
 塗布ヘッド3は、例えば第1ヘッド3a及び第2ヘッド3bを有する。第1ヘッド3a及び第2ヘッド3bは、例えば同一の構造を有する。すなわち塗布ヘッド3(3a、3b)は、不図示の原料液貯蔵タンクに、不図示の送液管を介して接続されている。原料液は、例えば、ファイバの原材料であるモノマーが、所定の濃度で有機溶媒に溶かされた溶液である。 The coating head 3 includes, for example, a first head 3a and a second head 3b. The first head 3a and the second head 3b have, for example, the same structure. That is, the coating head 3 (3a, 3b) is connected to a raw material liquid storage tank (not shown) via a liquid supply pipe (not shown). The raw material liquid is, for example, a solution in which a monomer that is a raw material of a fiber is dissolved in an organic solvent at a predetermined concentration.
 また塗布ヘッド3(3a、3b)は、原料液を吐出するために、不図示の複数のノズルを有する吐出部31を有する。 Further, the coating head 3 (3a, 3b) has a discharge unit 31 having a plurality of nozzles (not shown) for discharging the raw material liquid.
 第1ヘッド3aは、その吐出部31が塗布エリア32内を搬送される基板4の表面(図1において上側の面)に対向するように、例えば固定して設けられる。第1ヘッド3aの吐出部31と基板4の表面との間の距離は、電源2による印加電圧、原料液中のモノマーの種類、原料液中のモノマーの濃度等の吐出条件により決められる。 The first head 3a is, for example, fixedly provided so that the discharge unit 31 faces the surface of the substrate 4 (the upper surface in FIG. 1) conveyed in the application area 32. The distance between the discharge part 31 of the first head 3a and the surface of the substrate 4 is determined by discharge conditions such as the voltage applied by the power supply 2, the type of monomer in the raw material liquid, and the concentration of the monomer in the raw material liquid.
 第2ヘッド3bは、その吐出部31が塗布エリア32内を搬送される基板4の表面と反対側の裏面(図1において下側の面)に対向するように、例えば固定して設けられる。第2ヘッド3bの吐出部31と基板4の裏面との間の距離も、電源2による印加電圧、原料液中のモノマーの種類、原料液中のモノマーの濃度等の吐出条件により決められる。 The second head 3b is fixedly provided, for example, so that the ejection part 31 faces the back surface (the lower surface in FIG. 1) opposite to the front surface of the substrate 4 transported in the application area 32. The distance between the discharge unit 31 of the second head 3b and the back surface of the substrate 4 is also determined by discharge conditions such as the voltage applied by the power supply 2, the type of monomer in the raw material liquid, and the concentration of the monomer in the raw material liquid.
 上述した構成により、塗布ヘッド3は、帯電された原料液を吐出部31から吐出して、塗布エリア32内を搬送される基板4の両面に同時にファイバの膜を塗布する。 With the above-described configuration, the coating head 3 discharges the charged raw material liquid from the discharge unit 31, and simultaneously applies the fiber film to both surfaces of the substrate 4 transported in the coating area 32.
 すなわちまず、塗布ヘッド3(3a、3b)には、不図示のタンクから、原料液が供給される。また塗布ヘッド3(3a、3b)には、電源2により高電圧が印加される。 That is, first, the raw material liquid is supplied to the coating head 3 (3a, 3b) from a tank (not shown). A high voltage is applied to the coating head 3 (3a, 3b) by the power source 2.
 塗布ヘッド3(3a、3b)は、吐出部31から、塗布エリア32内を搬送される基板4の両面に向けて、帯電された原料液を吐出する。 The coating head 3 (3a, 3b) discharges the charged raw material liquid from the discharge unit 31 toward both surfaces of the substrate 4 transported in the coating area 32.
 吐出部31から吐出された原料液中の有機溶媒は、装置1内の雰囲気中で揮発する。 The organic solvent in the raw material liquid discharged from the discharge unit 31 is volatilized in the atmosphere in the apparatus 1.
 吐出部31から吐出された原料液中のモノマーは、塗布エリア32内を搬送される基板4の両面に到達し、ファイバとして基板4の両面に塗布される。 The monomer in the raw material liquid discharged from the discharge unit 31 reaches both surfaces of the substrate 4 conveyed in the application area 32 and is applied to both surfaces of the substrate 4 as a fiber.
 また吐出部31から吐出された原料液中のモノマー(ファイバ)の一部は、塗布エリア32内に設けられるロール5を覆うカバー6にも到達する。ただし後述するように、カバー6に到達したファイバは、カバー6に反発されて、カバー6に堆積することはない。 Further, a part of the monomer (fiber) in the raw material liquid discharged from the discharge unit 31 also reaches the cover 6 that covers the roll 5 provided in the coating area 32. However, as will be described later, the fiber that reaches the cover 6 is repelled by the cover 6 and does not accumulate on the cover 6.
 基板4は、例えばシート状のアルミ箔である。基板4は、例えば150mmの幅を有する。基板4は、装置1外の不図示の供給部から供給される。またファイバ膜が塗布された基板4は、装置1外に排出されて、不図示の回収部に回収される。 The substrate 4 is, for example, a sheet-like aluminum foil. The substrate 4 has a width of 150 mm, for example. The substrate 4 is supplied from a supply unit (not shown) outside the apparatus 1. The substrate 4 coated with the fiber film is discharged out of the apparatus 1 and collected by a collection unit (not shown).
 ロール5は、装置1の所定位置に設けられる複数のロール5a、5b、5c、5d、5eを含む。 The roll 5 includes a plurality of rolls 5a, 5b, 5c, 5d, and 5e provided at predetermined positions of the apparatus 1.
 複数のロール5aー5eのうちの少なくとも一部のロール5cは、塗布エリア32内に設けられる。 At least a part of the plurality of rolls 5a to 5e is provided in the application area 32.
 基板4は、塗布エリア32を経由して搬送されるように、複数のロール5aー5eに掛け渡される。 The substrate 4 is stretched over a plurality of rolls 5a to 5e so as to be conveyed via the application area 32.
 ロール5の合計個数及び塗布エリア32内に設けられるロール5の個数は限定されない。またロール5の配置位置、ロール5間の距離、基板4の掛け渡され方等についても、図1に示す形態に限定されない。 The total number of rolls 5 and the number of rolls 5 provided in the application area 32 are not limited. Further, the arrangement position of the rolls 5, the distance between the rolls 5, the way in which the substrate 4 is spanned, etc. are not limited to the form shown in FIG. 1.
 ロール5による基板4の搬送方法は、例えば装置1内のスペース、塗布エリア32の位置、基板4に与えるテンション等を考慮して決められる。 The method of transporting the substrate 4 by the roll 5 is determined in consideration of the space in the apparatus 1, the position of the application area 32, the tension applied to the substrate 4, and the like.
 またロール5は、不図示の駆動源に接続されて回転する。ロール5は、回転することにより、基板4を、塗布エリア32において、例えば数10m/分の高速で搬送する。 The roll 5 is connected to a drive source (not shown) and rotates. The roll 5 rotates to convey the substrate 4 in the coating area 32 at a high speed of, for example, several tens of m / min.
 上述のロール5の構成において、装置1外から供給される基板4は、まずロール5aにより装置1内に搬送される。 In the configuration of the roll 5 described above, the substrate 4 supplied from outside the apparatus 1 is first transported into the apparatus 1 by the roll 5a.
 ロール5aにより装置1内に搬送される基板4は、ロール5b、5cに掛け渡されて所定のテンションを与えられながら、塗布エリア32に搬送される。 The substrate 4 transported into the apparatus 1 by the roll 5a is transported to the coating area 32 while being stretched over the rolls 5b and 5c and given a predetermined tension.
 ロール5b、5cにより塗布エリア32に搬送される基板4は、ロール5dに掛け渡され、ロール5cから5dに向かって水平方向(図1において横方向の矢印)に搬送されることにより、塗布エリア32を通過する。 The substrate 4 transported to the coating area 32 by the rolls 5b and 5c is stretched over the roll 5d and transported in the horizontal direction (horizontal arrow in FIG. 1) from the roll 5c to 5d. Pass through 32.
 基板4は、塗布エリア32を搬送されながら、塗布ヘッド3により、上述したようにファイバの膜が塗布される。 The substrate 4 is coated with the fiber film as described above by the coating head 3 while being transported through the coating area 32.
 塗布エリア32を通過することによりファイバ膜が塗布された基板4は、さらにロール5eに掛け渡されて所定のテンションを与えられながら、装置1外に排出される。 The substrate 4 coated with the fiber film by passing through the coating area 32 is further passed over the roll 5e and discharged to the outside of the apparatus 1 while being given a predetermined tension.
 次にカバー6について説明する。図1に示すように、カバー6は、ロール5を覆うように設けられる。ただし、図1においては、全てのロール5a-5eを覆うように、3個のカバー6が設けられているが、カバー6の個数はこれに限定されない。またカバー6は、少なくとも、塗布エリア32内に設けられ、かつ塗布ヘッド3に向く側に露出面を有するロール5cを覆うように設けられれば良い。ここで、露出面とは、基板4の幅に対応するロール5の面であって、かつ基板が接触していないロール5の面である。 Next, the cover 6 will be described. As shown in FIG. 1, the cover 6 is provided so as to cover the roll 5. In FIG. 1, three covers 6 are provided so as to cover all the rolls 5a-5e, but the number of covers 6 is not limited to this. The cover 6 may be provided so as to cover at least the roll 5c that is provided in the application area 32 and has an exposed surface on the side facing the application head 3. Here, the exposed surface is the surface of the roll 5 corresponding to the width of the substrate 4 and the surface of the roll 5 that is not in contact with the substrate.
 以下に塗布エリア32内に設けられ、かつ第1ヘッド3aに向く側に露出面を有するロール5c及び塗布エリア32外に設けられているロール5bを覆うカバー6と、塗布エリア32外に設けられているロール5aを覆うカバー6とについて、詳細に説明する。 The cover 6 that covers the roll 5c that is provided in the coating area 32 and has an exposed surface on the side facing the first head 3a and the roll 5b that is provided outside the coating area 32, and the coating area 32 are provided outside. The cover 6 that covers the roll 5a will be described in detail.
 図2は、ロール5aを覆うように設けられたカバー6と、ロール5b、5cを覆うように設けられたカバー6とを示す斜視図である。なお図2は、説明のために、カバー6に隠れて本来は見えない部分も含めて図示している。 FIG. 2 is a perspective view showing a cover 6 provided so as to cover the roll 5a and a cover 6 provided so as to cover the rolls 5b, 5c. For the sake of explanation, FIG. 2 also includes a portion that is hidden behind the cover 6 and is not originally visible.
 また図3は、図2に示すカバー6を示す断面図である。図2及び図3において、点線及び実線は、基板4、ロール5、カバー本体6a、及びカバーシート6cを区別し易いように使い分けられている。 FIG. 3 is a cross-sectional view showing the cover 6 shown in FIG. 2 and 3, the dotted line and the solid line are properly used so that the substrate 4, the roll 5, the cover body 6a, and the cover sheet 6c can be easily distinguished.
 ロール5aを覆うカバー6と、ロール5b、5cを覆うカバー6とは、覆う対象のロールが異なること、及び覆う対象のロールの本数が異なること以外、基本的構造が同じである。 The cover 6 covering the roll 5a and the cover 6 covering the rolls 5b and 5c have the same basic structure except that the rolls to be covered are different and the number of rolls to be covered is different.
 すなわちカバー6は、カバー本体6aと、基板入口用及び基板出口用の開口部6bと、カバーシート6cとを有する。 That is, the cover 6 includes a cover body 6a, an opening 6b for substrate entrance and substrate exit, and a cover sheet 6c.
 カバー本体6aは、ファイバがロール5に直接付着することを防止するために、ロール5を覆うカバー6の本体である。図2及び図3に示すカバー本体6aは、四角柱の形状を有するが、カバー本体6aの形状は四角柱の形状に限定されない。例えばカバー本体6aの形状は、断面円弧状であっても良い(図5参照)。さらにカバー本体6aには、図8に示すように例えば開口が設けられていても良い。図8は、カバー本体6aの変形例を示す平面図である。具体的には、図8(a)に示すように、カバー本体6aには、例えば複数のスリット6eが設けられていても良い。さらに図8(b)に示すように、カバー本体6aには、例えば複数の孔6fが設けられていても良い。 The cover main body 6 a is a main body of the cover 6 that covers the roll 5 in order to prevent fibers from adhering directly to the roll 5. The cover main body 6a shown in FIGS. 2 and 3 has a quadrangular prism shape, but the shape of the cover main body 6a is not limited to the quadrangular prism shape. For example, the shape of the cover body 6a may be a circular arc shape in cross section (see FIG. 5). Furthermore, as shown in FIG. 8, for example, an opening may be provided in the cover body 6a. FIG. 8 is a plan view showing a modification of the cover body 6a. Specifically, as shown in FIG. 8A, the cover body 6a may be provided with, for example, a plurality of slits 6e. Further, as shown in FIG. 8B, the cover body 6a may be provided with a plurality of holes 6f, for example.
 また、図2及び図3に示すカバー本体6aは、ロール5の全面を覆っている。しかしながら、カバー本体6aが覆うロール5の面の範囲は、ロール5の全面に限定されない。 Further, the cover body 6a shown in FIGS. 2 and 3 covers the entire surface of the roll 5. However, the range of the surface of the roll 5 covered by the cover body 6 a is not limited to the entire surface of the roll 5.
 カバー本体6aが覆うロール5の面の範囲は、カバー本体6aと塗布ヘッド3との距離によって適宜選択することができる。 The range of the surface of the roll 5 covered by the cover body 6a can be appropriately selected depending on the distance between the cover body 6a and the coating head 3.
 例えば図4は、塗布エリア32内に設けられるロール5cのカバー本体6aと、第1ヘッド3aとの間の距離について説明するための図である。 For example, FIG. 4 is a diagram for explaining the distance between the cover body 6a of the roll 5c provided in the application area 32 and the first head 3a.
 図4に示すカバー本体6aと第1ヘッド3aとの間の距離、すなわちカバー本体6aの角部と、第1ヘッド3aの吐出部31との間の距離をd2とし、第1ヘッド3aと基板4との間の距離(基準距離)をd0としたときに、0.6≦d2/d0≦2.4である場合、カバー本体6aが覆うロール5の面の範囲は、ロール5の全面でなくても良い。 The distance between the cover main body 6a and the first head 3a shown in FIG. 4, that is, the distance between the corner of the cover main body 6a and the discharge section 31 of the first head 3a is d2, and the first head 3a and the substrate When the distance (reference distance) to 4 is d0, and 0.6 ≦ d2 / d0 ≦ 2.4, the range of the surface of the roll 5 covered by the cover body 6a is the entire surface of the roll 5. It is not necessary.
 すなわち0.6≦d2/d0≦2.4である場合、カバー本体6aが覆うロール5の面の範囲は、塗布エリア32内に設けられるロール5cにおいて、塗布ヘッド3に向く側の露出面の一部で良い。露出面の一部とは、例えばロール5cの外周の一部として見た場合、図4に示す部分Xである。部分Xは、吐出部31の先端を頂点とするロール5cの外周円の2本の接線Y1、Y2に挟まれる露出面の範囲である。また部分Xを覆うときのカバー本体6aの配置位置は、吐出部31とロール5cの露出面との間であって、かつ接線Y1、Y2に挟まれる範囲の位置Zである。 That is, when 0.6 ≦ d2 / d0 ≦ 2.4, the range of the surface of the roll 5 covered by the cover main body 6a is the exposed surface on the side facing the coating head 3 in the roll 5c provided in the coating area 32. Some are good. The part of the exposed surface is a part X shown in FIG. 4 when viewed as a part of the outer periphery of the roll 5c, for example. The portion X is a range of an exposed surface sandwiched between two tangent lines Y1 and Y2 of the outer circumference circle of the roll 5c having the tip of the discharge unit 31 as a vertex. Further, the position of the cover body 6a when covering the portion X is the position Z in the range between the discharge unit 31 and the exposed surface of the roll 5c and sandwiched between the tangent lines Y1 and Y2.
 すなわち0.6≦d2/d0≦2.4であってかつカバー本体6aの配置位置が位置Zである場合、カバー本体6aが覆うロール5の面の範囲が、ロール5cの塗布ヘッド3に向く側の露出面の一部であっても、ファイバのロール5cへの直接付着を十分防止できる。 That is, when 0.6 ≦ d2 / d0 ≦ 2.4 and the arrangement position of the cover main body 6a is the position Z, the range of the surface of the roll 5 covered by the cover main body 6a faces the coating head 3 of the roll 5c. Even a part of the exposed surface on the side can sufficiently prevent the fiber from directly attaching to the roll 5c.
 図5は、カバー本体6aが、例えばロール5cと同心の断面円弧状である場合の距離d2を説明するための図である。カバー本体6aが断面円弧状である場合の距離d2は、吐出部31の先端とロール5cの中心Oとを結んだ線と、カバー本体6aの外周とが交差する点から、吐出部31の先端までの距離である。 FIG. 5 is a diagram for explaining the distance d2 when the cover main body 6a has, for example, a circular arc shape concentric with the roll 5c. The distance d2 when the cover body 6a has an arcuate cross section is such that the line connecting the tip of the discharge part 31 and the center O of the roll 5c intersects the outer periphery of the cover body 6a. It is the distance to.
 カバー本体6aが断面円弧状である場合においても、0.6≦d2/d0≦2.4である場合、カバー本体6aが覆うロール5の面の範囲は、塗布エリア32内に設けられるロール5cにおいて、塗布ヘッド3に向く側の露出面の一部(図5に示す部分X)で良い。そして部分Xを覆うときのカバー本体6aの配置位置は、吐出部31とロール5cの露出面との間であって、かつ接線Y1、Y2に挟まれる範囲の位置Zである。 Even in the case where the cover body 6a has an arcuate cross section, the range of the surface of the roll 5 covered by the cover body 6a is within the application area 32 when 0.6 ≦ d2 / d0 ≦ 2.4. 5 may be a part of the exposed surface facing the coating head 3 (portion X shown in FIG. 5). And the arrangement position of the cover main body 6a when covering the part X is the position Z of the range between the discharge part 31 and the exposed surface of the roll 5c, and between the tangent lines Y1 and Y2.
 なお、カバー本体6aが覆うロール5の面の範囲とは、上述したロール5の外周方向の一部として見た場合の長さだけでなく、ロール5の回転軸方向の長さによっても決まる範囲である。 The range of the surface of the roll 5 covered by the cover main body 6a is a range determined not only by the length when viewed as a part of the outer periphery of the roll 5 but also by the length of the roll 5 in the rotation axis direction. It is.
 すなわち、カバー本体6aが覆うロール5の面の範囲が、ロール5の塗布ヘッド3に向く側の露出面の一部であるとは、例えばカバー本体6aが覆うロール5の面の回転軸方向の長さが、ロール5の回転軸方向の全長よりも短い場合を含む。 That is, the range of the surface of the roll 5 covered by the cover main body 6a is a part of the exposed surface of the roll 5 facing the coating head 3, for example, in the direction of the rotation axis of the surface of the roll 5 covered by the cover main body 6a. The case where the length is shorter than the total length of the roll 5 in the rotation axis direction is included.
 図6は、カバー本体6aが覆うロール5の面の回転軸方向の長さの一例を説明するための図である。 FIG. 6 is a diagram for explaining an example of the length in the rotation axis direction of the surface of the roll 5 covered by the cover body 6a.
 カバー本体6aが塗布ヘッド側の露出面の一部を覆う場合のカバー本体6aの長手方向の長さL2は、ロール5の回転軸方向の長さL1よりも短い。 The length L2 of the cover body 6a in the longitudinal direction when the cover body 6a covers a part of the exposed surface on the coating head side is shorter than the length L1 of the roll 5 in the rotation axis direction.
 なお、カバー本体6aの長手方向の長さL2は、基板4の長さ(ロール5の回転軸方向と同一方向の長)L3以上であることが必須である。 Note that the length L2 in the longitudinal direction of the cover body 6a must be equal to or longer than the length of the substrate 4 (length in the same direction as the rotation axis direction of the roll 5) L3.
 以上説明したカバー本体6aにより、塗布ヘッド3から吐出されるファイバの一部がロール5に直接付着することが防止される。しかしながら、カバー本体6aがロール5へのファイバの付着を防止するためにロール5を覆うだけでは、カバー本体6a自体にファイバが付着し堆積する。 The cover main body 6a described above prevents a part of the fibers discharged from the coating head 3 from directly attaching to the roll 5. However, if the cover body 6a only covers the roll 5 in order to prevent the fibers from adhering to the roll 5, the fibers adhere to and accumulate on the cover body 6a itself.
 従ってカバー本体6aは、カバー本体6a自体にファイバが堆積することを防止するために、ファイバを反発する特性を有する。 Therefore, the cover body 6a has a characteristic of repelling the fiber in order to prevent the fiber from being deposited on the cover body 6a itself.
 具体的には、カバー本体6aは、ファイバを反発する特性として、帯電し易い低誘電率の絶縁材料により形成される。低誘電率の絶縁材料とは、例えば1~10の範囲の比誘電率を有する絶縁材料である。 Specifically, the cover main body 6a is formed of an insulating material having a low dielectric constant that is easily charged as a characteristic of repelling the fiber. The low dielectric constant insulating material is an insulating material having a relative dielectric constant in the range of 1 to 10, for example.
 さらにカバー本体6aは、装置1内の雰囲気中に曝されるため、雰囲気中の有機溶媒に侵され難い特性として、耐有機溶媒性の高い材料で形成される。 Furthermore, since the cover body 6a is exposed to the atmosphere in the apparatus 1, it is formed of a material having high resistance to organic solvents as a characteristic that the cover body 6a is hardly affected by the organic solvent in the atmosphere.
 低誘電率の絶縁材料であって、かつ耐有機溶媒性の高い材料としては、例えばフッ素系樹脂、イミド系樹脂、及びアミド系樹脂等があげられる。 Examples of materials having a low dielectric constant and high organic solvent resistance include fluorine-based resins, imide-based resins, and amide-based resins.
 特にファイバを反発する特性として優れた絶縁材料は、電気抵抗値が1010[Ω・cm]以上のフッ素系樹脂、イミド系樹脂、及びアミド系樹脂があげられる。 Insulating materials that are particularly excellent in the characteristics of repelling fibers include fluorine-based resins, imide-based resins, and amide-based resins having an electric resistance value of 10 10 [Ω · cm] or more.
 カバー本体6aの材料に適するフッ素系樹脂としては、例えば、ポリテトラフルオロエチレン(PTFE)、テトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体(PFA)、テトラフルオロエチレン・ヘキサフルオロプロピレン共重合体(FEP)、テトラフルオロエチレン・エチレン共重合体(ETFE)があげられる。 Examples of the fluororesin suitable for the material of the cover body 6a include polytetrafluoroethylene (PTFE), tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene / hexafluoropropylene copolymer (FEP). ), Tetrafluoroethylene / ethylene copolymer (ETFE).
 またカバー本体6aの材料に適するイミド系樹脂としては、例えば芳香族ポリイミド、脂肪族ポリアミド、ポリアミドイミドがあげられる。 Further, examples of the imide resin suitable for the material of the cover body 6a include aromatic polyimide, aliphatic polyamide, and polyamideimide.
 またカバー本体6aの材料に適するアミド系樹脂としては、例えば、脂肪族ポリアミド(66ナイロン、6ナイロン、11ナイロン、12ナイロン)、芳香族ポリアミド(アラミド)があげられる。 Also, examples of the amide resin suitable for the material of the cover body 6a include aliphatic polyamide (66 nylon, 6 nylon, 11 nylon, 12 nylon) and aromatic polyamide (aramid).
 以上説明したファイバを反発する特性及び有機溶媒に侵され難い特性により、カバー本体6aにファイバが付着して堆積することが防止され、かつ雰囲気中の有機溶媒にカバー本体6aが侵されることが防止される。 Due to the above-described characteristics of repelling the fiber and being hard to be attacked by the organic solvent, the fiber is prevented from adhering to and deposited on the cover body 6a, and the cover body 6a is prevented from being attacked by the organic solvent in the atmosphere. Is done.
 なお、ファイバを反発するカバー本体6aの特性としては、例えば導電性材料で形成されたカバー本体6aに、ファイバと同極性の電圧を印加する構造も勿論含まれる。さらに、ここで言うカバー本体6aには、吐出部31とロール5間に配置する棒、板状の金属も含まれる。これにより、同極性の電圧を印加しない場合と比較して吐出部31とカバー本体6aの電位差が小さくなる。但し、このような同極性の電圧を印加してファイバを反発する構造を採用した場合、カバー本体6aに、ファイバを帯電させる際に印加する電圧と同極性の電圧を印加する構成が別途必要になる。 Of course, the characteristics of the cover body 6a that repels the fiber include, for example, a structure in which a voltage having the same polarity as that of the fiber is applied to the cover body 6a formed of a conductive material. Further, the cover main body 6a referred to here includes a bar and a plate-like metal disposed between the discharge unit 31 and the roll 5. Thereby, compared with the case where the voltage of the same polarity is not applied, the potential difference between the ejection unit 31 and the cover body 6a is reduced. However, in the case of adopting such a structure that repels the fiber by applying the same polarity voltage, it is necessary to separately provide the cover body 6a with a voltage having the same polarity as that applied when charging the fiber. Become.
 また、ファイバを反発する構造、すなわちカバー本体6aにファイバが堆積することを防止する構造としては、例えばカバー本体6aに付着するファイバを電気的に吸引して、カバー本体6aとは別の場所に収集する構造を採用しても良い。 Further, as a structure for repelling the fiber, that is, a structure for preventing the fiber from being deposited on the cover main body 6a, for example, the fiber adhering to the cover main body 6a is electrically attracted to a place different from the cover main body 6a. You may employ | adopt the structure to collect.
 但しこのファイバがカバー本体6aに堆積することを防止する構造を採用した場合にも、ファイバを電気的に吸引し収集する構成が別途必要になる。 However, even when a structure for preventing the fiber from being deposited on the cover body 6a is adopted, a configuration for electrically sucking and collecting the fiber is separately required.
 次に開口部6bについて説明する。開口部6bは、カバー本体6aの一部に形成される。開口部6bは、基板入口用の開口部6b1、6b2及び出口用の開口部6b3、6b4を含む。開口部6b1、6b2は、カバー本体6a外から搬送されて来る基板4をカバー本体6aに覆われているロール5a、5bに導くための開口部である。 Next, the opening 6b will be described. The opening 6b is formed in a part of the cover body 6a. The opening 6b includes openings 6b1 and 6b2 for substrate entrance and openings 6b3 and 6b4 for exit. The openings 6b1 and 6b2 are openings for guiding the substrate 4 conveyed from the outside of the cover body 6a to the rolls 5a and 5b covered with the cover body 6a.
 開口部6b3は、カバー本体6aに覆われているロール5aによって搬送される基板4を、カバー本体6a外へ導くための開口部である。開口部6b4は、カバー本体6aに覆われているロール5b、5cによって搬送される基板4を、カバー本体6a外へ導くための開口部である。 The opening 6b3 is an opening for guiding the substrate 4 conveyed by the roll 5a covered by the cover body 6a to the outside of the cover body 6a. The opening 6b4 is an opening for guiding the substrate 4 conveyed by the rolls 5b and 5c covered by the cover body 6a to the outside of the cover body 6a.
 なお、開口部6bは、基板の厚さ方向に、幅d1を有する(図3参照)。幅d1は、搬送される基板4のばたつきを考慮して決められる。 The opening 6b has a width d1 in the thickness direction of the substrate (see FIG. 3). The width d1 is determined in consideration of the flapping of the substrate 4 being transported.
 次にカバーシート6cについて説明する。カバーシート6cは、上述した開口部6bの端部6dの周囲に設けられるシート状の部材である(例えば図2、図3参照)。但しカバーシート6cは、以上説明したカバー本体6aと別部材である必要はなく、カバー本体6aの一部であっても良い。 Next, the cover sheet 6c will be described. The cover sheet 6c is a sheet-like member provided around the end 6d of the opening 6b described above (see, for example, FIGS. 2 and 3). However, the cover sheet 6c need not be a separate member from the cover body 6a described above, and may be a part of the cover body 6a.
 開口部6bの端部6dにファイバが付着すると、この付着したファイバが基板4の方向に伸びる。この伸びたファイバが基板4にも付着し、開口部6bの端部6dと基板4との間が部分的にファイバによって橋が架かったように繋がる現象が起こる。 When a fiber adheres to the end 6d of the opening 6b, the attached fiber extends in the direction of the substrate 4. The stretched fiber also adheres to the substrate 4, and a phenomenon occurs in which the end 6 d of the opening 6 b and the substrate 4 are connected as if a bridge is partially bridged by the fiber.
 このファイバの繋がり現象は、塗布エリア32内のロール5cにおける第1ヘッド3aに向く側の露出面を覆うカバー本体6aに設けられた開口部6b4の端部6dと基板4との間で起こりやすい。 This fiber linking phenomenon is likely to occur between the end 6d of the opening 6b4 provided on the cover body 6a covering the exposed surface of the roll 5c in the coating area 32 facing the first head 3a and the substrate 4. .
 ファイバの繋がり現象が起こると、塗布エリア32内で、基板4に塗布されるファイバ膜に毛羽立ちが生じる原因になる。また毛羽立ちは、塗布エリア32外の下流のロール5d、5eにより基板4が搬送される際に、基板4からファイバ膜が剥離される原因にもなる。 When the fiber linking phenomenon occurs, the fiber film applied to the substrate 4 becomes fuzzy in the application area 32. Further, the fluffing also causes the fiber film to be peeled off from the substrate 4 when the substrate 4 is transported by the rolls 5d and 5e downstream outside the application area 32.
 一方、上述したように、カバー本体6aは、ファイバを反発する特性を有し、ファイバがカバー本体6aに付着することが防止される。従ってカバー本体6aのファイバを反発する特性により、開口部6bの端部6dにファイバが付着することも防止される。 On the other hand, as described above, the cover body 6a has a characteristic of repelling the fiber, and the fiber is prevented from adhering to the cover body 6a. Therefore, the fiber is prevented from adhering to the end 6d of the opening 6b due to the characteristic of repelling the fiber of the cover body 6a.
 故にカバー本体6aのファイバを反発する特性により、ファイバの繋がり現象を抑制することも可能であるが、本実施形態では、より確実かつ効果的に、ファイバの繋がり現象を防止するためにカバーシート6cが設けられる。 Therefore, it is possible to suppress the fiber linking phenomenon by the characteristic of repelling the fiber of the cover body 6a. However, in the present embodiment, the cover sheet 6c is more reliably and effectively prevented in order to prevent the fiber linking phenomenon. Is provided.
 すなわちカバーシート6cは、少なくとも、塗布エリア32内のロール5cにおける第1ヘッド3aに向く側の露出面を覆うカバー本体6aに設けられた開口部6b4の端部6dの周囲に設けられる。 That is, the cover sheet 6c is provided around the end 6d of the opening 6b4 provided in the cover body 6a that covers at least the exposed surface of the roll 5c in the application area 32 facing the first head 3a.
 カバーシート6cは、カバー本体6aと同様に、ファイバを反発する特性及び有機溶媒に侵され難い特性(耐有機溶媒性の高い特性)を有する。 The cover sheet 6c has the characteristic of repelling the fiber and the characteristic of being hard to be attacked by the organic solvent (characteristic having high resistance to organic solvent), like the cover body 6a.
 具体的には、カバー本体6aと同様のフッ素系樹脂、イミド系樹脂、及びアミド系樹脂が、カバーシート6cの材料として使用される。 Specifically, the same fluorine-based resin, imide-based resin, and amide-based resin as the cover body 6a are used as the material for the cover sheet 6c.
 カバー本体6aの材料とカバーシート6cの材料とは同一材料でもよい。しかしながら、カバー本体6aの材料とは異なる材料、すなわちカバー本体6aの材料よりもファイバを反発し易い材料で形成されたカバーシート6cを使用した方が、ファイバの繋がり現象の防止の面で、より大きい効果が得られる。 The material of the cover body 6a and the material of the cover sheet 6c may be the same material. However, the use of a cover sheet 6c formed of a material different from the material of the cover body 6a, that is, a material that repels the fiber more easily than the material of the cover body 6a is more advantageous in terms of preventing the fiber linking phenomenon. A big effect is acquired.
 なおカバーシート6cは、カバー本体6aの開口部6bの端部6dの周辺に、例えばネジ等の取付け部材により取り付けられる。この取付け部材も、ファイバを反発し、かつ耐有機溶媒性の高い絶縁材料で形成される。取付け部材の絶縁材料としては、例えばポリエーテルエーテルケトン(PEEK)樹脂が用いられる。 The cover sheet 6c is attached to the periphery of the end 6d of the opening 6b of the cover main body 6a with an attachment member such as a screw. This mounting member is also made of an insulating material that repels the fiber and has high resistance to organic solvents. For example, polyether ether ketone (PEEK) resin is used as the insulating material of the mounting member.
 次に他の実施形態に係るナノファイバ製造装置について、図7を参照して説明する。図7において、図1と同一の部分については、同一の符号を付けることにより詳細説明を省略する。 Next, a nanofiber manufacturing apparatus according to another embodiment will be described with reference to FIG. In FIG. 7, the same parts as those of FIG.
 図1と図7に示す装置1の違いは、ロール5の配置位置、ロール5間の距離、基板4の掛け渡され方等のロール5による基板4の搬送方法と、基板4の搬送方法の違いに伴う塗布ヘッド3の配置位置である。 The difference between the apparatus 1 shown in FIG. 1 and FIG. 7 is that the position of the roll 5, the distance between the rolls 5, the method of transporting the substrate 4 by the roll 5, such as how the substrate 4 is passed, and the method of transporting the substrate 4. This is the arrangement position of the coating head 3 due to the difference.
 図7に示す装置1において、基板4は、塗布エリア32を、垂直方向(図7において上から下へ向かう方向)に、ロール5により搬送される。 In the apparatus 1 shown in FIG. 7, the substrate 4 is conveyed by the roll 5 in the application area 32 in the vertical direction (the direction from the top to the bottom in FIG. 7).
 塗布ヘッド3(3a、3b)は、垂直方向に搬送される基板4を挟んで対向して設けられ、基板4の両面に同時にファイバの膜を塗布する。 The coating heads 3 (3a, 3b) are provided to face each other with the substrate 4 conveyed in the vertical direction, and apply a fiber film on both surfaces of the substrate 4 simultaneously.
 複数のロール5は、図2乃至図6を参照して説明したように、カバー6により覆われている。 The plurality of rolls 5 are covered with the cover 6 as described with reference to FIGS.
 以上説明したように、実施形態に係るナノファイバ製造装置は、ファイバの原料液を吐出して基板にファイバを塗布する塗布ヘッドと、塗布ヘッドにより吐出された原料液がファイバ化しながら飛翔する塗布エリアに配置され、基板を塗布エリアに搬送するロールと、塗布ヘッドと塗布エリアに配置されるロールとの間に介挿される介挿部材(カバー)とを有する。 As described above, the nanofiber manufacturing apparatus according to the embodiment includes a coating head that discharges a fiber raw material liquid to apply the fiber to the substrate, and a coating area in which the raw material liquid discharged by the coating head flies while forming a fiber. And a roll for transporting the substrate to the application area, and an insertion member (cover) interposed between the application head and the roll arranged in the application area.
 従って、実施形態によれば、ロールにファイバが付着することによる基板上のファイバ膜の剥がれ、基板の破断、基板の搬送軸のゆがみ等の問題を防止し、基板の高速搬送、及びファイバの高速成膜が可能なナノファイバ製造装置を提供することができる。 Therefore, according to the embodiment, problems such as peeling of the fiber film on the substrate due to fibers adhering to the roll, breakage of the substrate, distortion of the transport axis of the substrate, and the like can be prevented. A nanofiber manufacturing apparatus capable of forming a film can be provided.
 また実施形態に係るナノファイバ製造装置のカバーは、ファイバを反発する特性を有する。さらにカバーは、原料液中に含まれる有機溶媒に侵され難い特性を有する。 Further, the cover of the nanofiber manufacturing apparatus according to the embodiment has a characteristic of repelling the fiber. Furthermore, the cover has a characteristic that it is difficult to be attacked by the organic solvent contained in the raw material liquid.
 従って、実施形態によれば、ロールにファイバが付着することが防止できるだけでなく、カバー自体にファイバが付着することを防止することもできる。 Therefore, according to the embodiment, not only the fiber can be prevented from adhering to the roll, but also the fiber can be prevented from adhering to the cover itself.
 例えばカバーの開口部の端部にファイバが付着することが防止されるので、基板上のファイバ膜に毛羽立ちが起こることも防止され、塗布エリアよりも下流に位置するロールによるファイバ膜の剥離も防止される。 For example, since the fiber is prevented from adhering to the end of the opening of the cover, the fiber film on the substrate is prevented from fuzzing, and the fiber film is prevented from being peeled off by a roll located downstream from the coating area. Is done.
 さらに、実施形態によれば、ナノファイバ製造装置内の清掃頻度が低減され、長時間のファイバ膜の塗布が可能になる。 Furthermore, according to the embodiment, the frequency of cleaning in the nanofiber manufacturing apparatus is reduced, and the fiber membrane can be applied for a long time.
 以上、本発明のいくつかの実施形態を例示したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更などを行うことができる。これら実施形態やその変形例は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。また、前述の各実施形態は、相互に組み合わせて実施することができる。 As mentioned above, although some embodiment of this invention was illustrated, these embodiment is shown as an example and is not intending limiting the range of invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, changes, and the like can be made without departing from the spirit of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and equivalents thereof. Further, the above-described embodiments can be implemented in combination with each other.

Claims (11)

  1.  ファイバの原料液を吐出して基板にファイバを塗布する塗布ヘッドと、
     前記塗布ヘッドにより吐出された前記原料液がファイバ化しながら飛翔する塗布エリアに配置され、前記基板を前記塗布エリアに搬送するロールと、
     前記塗布ヘッドと前記塗布エリアに配置される前記ロールとの間に介挿される介挿部材と、
    を有するナノファイバ製造装置。
    A coating head for discharging the fiber raw material liquid and applying the fiber to the substrate;
    A roll that is disposed in a coating area where the raw material liquid discharged by the coating head flies while forming a fiber, and transports the substrate to the coating area;
    An insertion member interposed between the coating head and the roll disposed in the coating area;
    A nanofiber manufacturing apparatus comprising:
  2.  前記介挿部材は、前記塗布エリアに配置されるロールの前記塗布ヘッドに向く面の一部を覆うカバーである請求項1に記載のナノファイバ製造装置。 The nanofiber manufacturing apparatus according to claim 1, wherein the insertion member is a cover that covers a part of a surface of the roll disposed in the application area facing the application head.
  3.  前記介挿部材と前記塗布ヘッドとの間の距離をd2とし、前記塗布ヘッドと前記基板との間の距離をd0とした場合に、0.6≦d2/d0≦2.4である請求項1または2に記載のナノファイバ製造装置。 The distance between the insertion member and the coating head is d2, and when the distance between the coating head and the substrate is d0, 0.6 ≦ d2 / d0 ≦ 2.4. The nanofiber manufacturing apparatus according to 1 or 2.
  4.  前記介挿部材は、前記ファイバを反発する特性を有する請求項1乃至3のうちのいずれか一項に記載のナノファイバ製造装置。 The nanofiber manufacturing apparatus according to any one of claims 1 to 3, wherein the insertion member has a characteristic of repelling the fiber.
  5.  前記介挿部材は、前記原料液中に含まれる有機溶媒に侵され難い特性を有する請求項1乃至4のうちのいずれか一項に記載のナノファイバ製造装置。 The nanofiber manufacturing apparatus according to any one of claims 1 to 4, wherein the insertion member has a characteristic that the insertion member is not easily affected by an organic solvent contained in the raw material liquid.
  6.  前記介挿部材は、帯電し易く、かつ耐有機溶媒性の高い材料により形成される請求項1乃至5のうちのいずれか一項に記載のナノファイバ製造装置。 The nanofiber manufacturing apparatus according to any one of claims 1 to 5, wherein the insertion member is formed of a material that is easily charged and has high organic solvent resistance.
  7.  前記介挿部材の材料は、1~10の範囲の比誘電率を有する請求項1乃至6のうちのいずれか一項に記載のナノファイバ製造装置。 The nanofiber manufacturing apparatus according to any one of claims 1 to 6, wherein the material of the insertion member has a relative dielectric constant in the range of 1 to 10.
  8.  前記介挿部材の材料は、フッ素系樹脂、イミド系樹脂、アミド系樹脂のいずれかから選択される材料であって、電気抵抗値が1010[Ω・cm]以上の材料である請求項1乃至7のうちのいずれか一項に記載のナノファイバ製造装置。 The material of the insertion member is a material selected from any one of a fluorine-based resin, an imide-based resin, and an amide-based resin, and an electric resistance value of 10 10 [Ω · cm] or more. The nanofiber manufacturing apparatus as described in any one of thru | or 7.
  9.  前記介挿部材は、前記塗布エリアに配置される前記ロールを覆う本体と、
    前記本体に設けられ、前記基板を前記本体内または前記本体外へ導く開口部と、
    を有する請求項1乃至8のうちのいずれか一項に記載のナノファイバ製造装置。
    The insertion member includes a main body that covers the roll disposed in the application area;
    An opening provided in the main body, for guiding the substrate into the main body or out of the main body;
    The nanofiber manufacturing apparatus according to any one of claims 1 to 8, comprising:
  10.  前記介挿部材は、前記開口部の端部の周辺に設けられるシートを有する請求項9に記載のナノファイバ製造装置 10. The nanofiber manufacturing apparatus according to claim 9, wherein the insertion member has a sheet provided around an end of the opening.
  11.  前記シートは、前記本体よりも、前記ファイバを反発しやすい材料により形成される請求項10に記載のナノファイバ製造装置。 11. The nanofiber manufacturing apparatus according to claim 10, wherein the sheet is formed of a material that repels the fiber more easily than the main body.
PCT/JP2017/032904 2017-03-22 2017-09-12 Nanofiber production apparatus WO2018173325A1 (en)

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