WO2018161688A1 - Housing, and manufacturing method thereof - Google Patents

Housing, and manufacturing method thereof Download PDF

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Publication number
WO2018161688A1
WO2018161688A1 PCT/CN2017/118390 CN2017118390W WO2018161688A1 WO 2018161688 A1 WO2018161688 A1 WO 2018161688A1 CN 2017118390 W CN2017118390 W CN 2017118390W WO 2018161688 A1 WO2018161688 A1 WO 2018161688A1
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WO
WIPO (PCT)
Prior art keywords
layer
hardness
plastic
deposited
shell body
Prior art date
Application number
PCT/CN2017/118390
Other languages
French (fr)
Chinese (zh)
Inventor
章礼泽
Original Assignee
中兴通讯股份有限公司
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Application filed by 中兴通讯股份有限公司 filed Critical 中兴通讯股份有限公司
Publication of WO2018161688A1 publication Critical patent/WO2018161688A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/022Anodisation on selected surface areas
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/0086Casings, cabinets or drawers for electric apparatus portable, e.g. battery operated apparatus

Definitions

  • the present disclosure relates to terminal technology, for example, to a housing and a method of fabricating the same.
  • Metal casings are generally manufactured through a variety of processes such as computer numerical control (CNC) processes and surface treatment processes.
  • CNC computer numerical control
  • the complexity of the manufacturing process makes the product yield lower, so the metal is affected by the manufacturing process.
  • the production cost of the casing is very high, so that consumers also need to pay a higher purchase cost.
  • the embodiment provides a housing and a manufacturing method thereof, which solves the problem of high cost of the metal casing.
  • This embodiment provides a housing, including:
  • the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  • the plastic shell body includes a first surface and a second surface
  • the first surface of the plastic shell body is formed with an accommodating space of the housing, the second surface is a surface opposite to the first surface, and the metal layer and the anodized layer are sequentially Deposited on the second surface.
  • the method further includes:
  • a hardness layer disposed between the plastic shell body and the metal layer; the hardness layer bringing the hardness of the shell to a set value.
  • the method further includes: a base layer disposed between the plastic shell body and the hardness layer, the base layer being an insulating layer.
  • the material of the base layer is a transparent ultraviolet light-curing paint.
  • the hardness layer is made of chromium or nickel.
  • a cover layer disposed on the porous layer is further included; the cover layer is configured to block precipitation of the dye.
  • the metal layer is an aluminum layer; and the anodized layer is an aluminum oxide layer.
  • the embodiment further provides a manufacturing method of the housing, comprising:
  • the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  • the forming the plastic shell body by plastic injection molding further includes:
  • a plastic case body by plastic injection molding, and embedding a conductive member in the plastic case body, wherein a part of a surface of the conductive member is exposed on a first surface and a second surface of the plastic case body; the first surface An accommodating space is formed; the second surface is a surface opposite to the first surface.
  • the depositing a metal layer on the plastic shell body comprises: depositing a metal layer on the second surface; the deposited metal layer covering the second surface and the second surface is exposed Conductive component
  • Forming an anodized layer on the deposited metal layer comprising:
  • the conductive member exposed on the first surface is connected as an electrode to the positive electrode of the anodization circuit to anodize the plastic case body on which the metal layer is deposited, and an anodized layer is formed on the metal layer.
  • the depositing a metal layer on the second surface comprises:
  • the metal layer is deposited on the hardness layer.
  • the depositing the hardness layer on the second surface comprises:
  • a hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the conductive member.
  • the depositing the substrate layer on the second surface comprises:
  • the ultraviolet light-curing paint sprayed on the surface of the conductive member is removed by a laser.
  • the depositing a hardness layer comprises:
  • the hardness layer is deposited by evaporation.
  • the plastic shell body is formed by plastic injection molding, and the conductive member is embedded in the plastic shell body, including:
  • the deposited metal layer comprises:
  • the metal layer is deposited by evaporation.
  • the method further includes:
  • the plastic shell body after the anodized layer is formed is placed in a dyeing bath for dyeing, and after the dye is adsorbed through the porous layer, it is filled in the pores of the porous layer.
  • the method further includes:
  • the forming the cover layer comprises:
  • the dyed plastic shell body is placed in distilled water to form the cover layer;
  • the cover layer is deposited on the dyed plastic shell body by spraying.
  • the casing and the manufacturing method thereof provided by the embodiment have the advantages of simple process, high process efficiency and low cost, and the formed casing has the texture of the metal casing, and the whole surface of the casing is uniform, which can meet the user's use requirements and is improved. user experience.
  • FIG. 2 is a schematic flow chart of a method for manufacturing a second embodiment of the present embodiment
  • Figure 5 is a schematic structural view of the housing after the completion of step 203 in the second embodiment
  • Figure 6 is a schematic structural view of the housing after the completion of step 204 in the second embodiment
  • FIG. 7 is a schematic structural view of an anodizing device in step 205 of the second embodiment
  • step 205 is completed in the second embodiment
  • Figure 9 is a schematic view showing the microstructure of the aluminum oxide film of the second embodiment.
  • FIG. 10 is a schematic view showing the process of the action of the dye molecules and the porous layer in the step 206 of the second embodiment
  • Figure 11 is a schematic view showing the microstructure of the housing portion after the completion of step 207 in the second embodiment
  • FIG. 12 is a schematic structural view of the housing after the completion of step 207 in the second embodiment.
  • the metal casing of the related art generally needs to be manufactured through various processes such as a CNC process and a surface treatment process, and is very complicated to manufacture, so even with the most strict control method, the process yield is still low, resulting in The price of metal casings remains high, and consumers pay extra for this.
  • the material of the metal casing is mainly an aluminum alloy material, and after a complicated CNC machining process, the surface of the metal casing of the aluminum alloy material is anodized, and the final metal casing is obtained.
  • the processing is complicated, the yield is low, the cost is high, and the antenna performance often fails to meet the design specifications.
  • the plastic injection molded housing is the most economical housing, but the plastic housing has a very low profile and is difficult to attract consumers.
  • the plastic shell body is formed by plastic injection molding, and the conductive shell is embedded with the conductive member, and the conductive member is exposed on the first surface and the second surface of the plastic shell body. a portion of the surface; the first surface is formed with an accommodating space; the second surface is a surface exposed by the accommodating space for accommodating the electronic device; a metal layer is deposited on the second surface; and the deposited metal layer Covering the second surface and the metal member; connecting the conductive member exposed on the first surface as an electrode to the anode of the anodizing circuit to anodize the plastic shell body on which the metal layer is deposited, on the metal layer Forming an anodized layer; wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  • This embodiment provides a manufacturing method of a housing. As shown in FIG. 1 , the method includes: Step 110 to Step 130.
  • a plastic shell body is formed by plastic injection molding.
  • a conductive member is embedded in the plastic shell body, and a portion of the surface of the conductive member is exposed on the first surface and the second surface of the plastic shell body.
  • the first surface is formed with an accommodating space; the second surface is a surface exposed by the accommodating space accommodating device (such as an electronic device), that is, a surface opposite to the first surface.
  • the accommodating space accommodating device such as an electronic device
  • the conductive member is placed in a mold
  • the mold infused with the flowing plastic is plasticized.
  • the conductive member functions to form an electrical path together with the cathode electrode and the power source to deposit an anodized layer when the anode layer is subsequently deposited as an anode electrode.
  • the shape of the conductive member may be a column shape and the number of the conductive members may be at least one for convenience of application, such as convenience and electrical conductivity for connection with the positive electrode of the power source.
  • the conductive member may be a metal material having good conductivity, such as copper or the like.
  • the material of the plastic forming the plastic shell body may be an acrylonitrile-butadiene-styrene copolymer (ABS), polycarbonate (PC) or the like which does not have a self-lubricating plastic.
  • ABS acrylonitrile-butadiene-styrene copolymer
  • PC polycarbonate
  • the self-lubricating effect means that the solid plastic itself has a lubricating effect.
  • a plastic that does not have a self-lubricating function refers to a plastic that does not have a lubricating effect by itself.
  • step 120 a metal layer is deposited on the second surface.
  • a deposited metal layer covers the second surface and the metal features.
  • the hardness of the plastic is inferior to the hardness of the metal, so in order to make the manufactured casing have some texture of the metal casing, it is necessary to modify the plastic casing body so that the plastic casing body has a certain hardness.
  • the method before the depositing the metal layer on the second surface, the method may further include:
  • the hardness layer causes the hardness of the casing to reach a set value.
  • the metal layer is deposited on the hardness layer.
  • the hardness value of the casing can be determined as needed, and then the hardness layer of the corresponding thickness is deposited according to the set hardness value.
  • the surface of the plastic shell body formed by plastic injection molding is not flat under the microscopic (cannot be seen by the naked eye).
  • the method may further include:
  • a hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the conductive member.
  • the deposited substrate layer is in complete contact with the second surface and the hardness layer, and the hardness layer is planarized.
  • depositing the base layer on the second surface comprises:
  • the substrate layer is deposited on the second surface by spraying.
  • the base layer is an insulating layer.
  • Depositing the substrate layer on the second surface by spraying comprising:
  • the ultraviolet light-curable paint sprayed on the surface of the conductive member is removed by a laser.
  • the deposited base layer provides sufficient adhesion for subsequent deposition of the hardness layer, providing a good basis for the flatness of the hardness layer, so that the manufactured shell has better flatness.
  • the purpose of removing the ultraviolet light-curing paint sprayed on the surface of the conductive member by means of a laser is to bring the conductive member into contact with the hardness layer in preparation for depositing the anodized layer.
  • the hardness layer is formed by depositing a metal, so the hardness layer can be deposited by evaporation.
  • a target material for depositing a hardness layer is placed in the vapor deposition machine, and the plastic shell body on which the pre-deposition is completed is placed at a set position of the vapor deposition machine, and then the deposition speed and deposition time are set, and the current is set. Thereafter, the vapor deposition machine heats the target under vacuum to cause the target to evaporate or sublime under vacuum conditions, and the evaporated or sublimated metal precipitates on the second surface or the substrate layer to form a hardness layer.
  • the material used to deposit the hardness layer may be chromium or nickel. Accordingly, the target is chromium or nickel.
  • the metal layer can also be deposited by evaporation.
  • the process of depositing the metal layer by vapor deposition is similar. First, the deposition thickness of the metal layer is set, then the target (aluminum) is placed in the vapor deposition machine, and the plastic shell body on which the pre-deposition is completed is placed on the vapor deposition machine. The set position is set according to the deposition thickness and the deposition time. After the power is applied, the vapor deposition machine will deposit a metal layer on the hardness layer.
  • the deposition principle is similar to the process and principle of depositing the hardness layer, and will not be described here.
  • step 130 an anodized layer is deposited on the metal layer.
  • the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  • the metal layer is an aluminum layer.
  • An anodized layer is deposited on the metal layer by anodization.
  • the conductive member exposed on the first surface is connected as an electrode to the anode of the anodization circuit to anodize the plastic shell body on which the metal layer is deposited, and an anodized layer is formed on the metal layer.
  • the conductive member exposed on the first surface is connected to the positive electrode of the circuit (which is a power source after being turned on), and a metal electrode (such as a lead plate) is connected to the negative electrode of the circuit, and then Then put it into the oxidation tank and turn on the circuit to perform the anodization process.
  • the positive electrode of the circuit which is a power source after being turned on
  • a metal electrode such as a lead plate
  • the oxidation pool generally contains a preset mass percentage concentration, for example, about 20% sulfuric acid solution.
  • the basic principle of the anodizing method is: in the anodizing process, under the action of current, the O 2 ions generated by the electrolysis will move to the positive electrode of the power source, and at the same time, the aluminum on the surface of the aluminum layer will chemically react with the sulfuric acid, thereby Al 3+ ions are generated on the surface of the aluminum layer, and O 2 ions are combined with Al 3+ ions to form aluminum oxide, and the generated alumina is dissolved by sulfuric acid to regain Al 3+ ions, which progresses with time. The dissolution and formation of alumina reaches a dynamic equilibrium, which ultimately forms an aluminum oxide layer.
  • the deposited aluminum oxide layer comprises a barrier layer and a porous layer; the barrier layer is disposed between the metal layer and the porous layer.
  • the plastic shell body after depositing the anodized layer can be placed in the dyeing tank for dyeing, so that the dye molecules are porous. After the layer is adsorbed, it is filled in the pores of the porous layer.
  • the dye is generally an aromatic sodium sulfonate, such as a water-soluble azo dye.
  • the pores of the porous layer of the anodized layer are filled with a dye for bringing the shell to a set color.
  • a cover layer may be formed on the plastic shell body filled with the dye; the cover layer is used to block the dye deposition.
  • the cover layer may be formed chemically, or the cover layer may be formed by physical means.
  • the process of chemically forming the cap layer comprises:
  • the dyed plastic shell body (the plastic shell body filled with the dye) is placed in distilled water, and the alumina of the surface layer of the porous layer is chemically reacted with water molecules to form alumina monohydrate, since the density of alumina monohydrate is less than oxidation.
  • the density of aluminum covers the pores of the porous layer to form the cover layer. That is to say, the cover layer is disposed on the porous layer, and the cover layer can block the precipitation of the dye, that is, the cover layer serves to block the precipitation of the dye.
  • the process of physically forming the overlay layer includes:
  • the cover layer is deposited on the plastic shell body after dyeing by spraying.
  • the specific process of depositing the cover layer by spraying is similar to the process of depositing the base layer.
  • a transparent ultraviolet light-curing paint may be sprayed on the plastic casing, and the paint is cured after ultraviolet irradiation to form the cover layer.
  • the embodiment further provides a housing, the housing comprising:
  • the anodized layer includes a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  • a hardness layer is further disposed between the plastic shell body and the metal layer; the hardness layer causes the hardness of the shell to reach a set value, so that the shell has a certain The hardness thus has some texture of the metal casing.
  • a base layer may be disposed between the plastic shell body and the hardness layer, the base layer is an insulating layer, and the base layer is in complete contact with the plastic shell body and the hardness layer. And flattening the hardness layer.
  • the material of the base layer is a transparent ultraviolet light curing paint.
  • the pores of the porous layer of the anodized layer are filled with a dye for rendering the housing present.
  • the color is fixed.
  • the porous layer is further provided with a cover layer for blocking the precipitation of the dye.
  • the second surface of the plastic shell body may be sequentially deposited with the above-mentioned layers; the first surface of the plastic shell body is formed with the housing space; the second surface is The surface that is exposed after the electronic device is accommodated in the space.
  • the embodiment provides a method for forming a plastic shell body by plastic injection molding, and a conductive member is embedded in the plastic shell, and a part of the surface of the conductive member is exposed on the first surface and the second surface of the plastic shell body;
  • the first surface is formed with an accommodating space;
  • the second surface is a surface exposed by the accommodating space for accommodating the electronic device;
  • a metal layer is deposited on the second surface; and the deposited metal layer covers the first surface a surface and a metal member;
  • the conductive member exposed on the first surface is connected as an electrode to the anode of the anodizing circuit to anodize the plastic shell body on which the metal layer is deposited, and an anodized layer is formed on the metal layer
  • the anodized layer includes a barrier layer and a porous layer having a porous layer; the barrier layer is disposed between the metal layer and the porous layer.
  • the solution provided by the embodiment is simple in process, high in process efficiency, and low in cost.
  • a metal layer and an anodized layer are sequentially deposited on the plastic shell body; the anodized layer includes a barrier layer
  • the porous layer has a porous layer; the barrier layer is disposed between the metal layer and the porous layer, and the formed shell has the texture of the metal shell, and the whole surface of the shell is uniform, which can meet the user's use requirements and enhance the user experience. .
  • a base layer is deposited on the second surface; the deposited base layer does not cover the surface of the conductive member; accordingly, a hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the a conductive member, in the formed casing, a base layer may be further disposed between the plastic shell body and the hardness layer, the base layer is in complete contact with the plastic shell body and the hardness layer, and the The hardness layer is flat, and the base layer can provide sufficient adhesion for the deposition of the subsequent hardness layer, which provides a good foundation for the flatness of the deposited hardness layer, so that the manufactured casing has a flat appearance and improves the user experience.
  • the present embodiment details the manufacturing process of the housing and the structure of the housing.
  • the manufacturing process of the housing includes: Step 201 to Step 207.
  • the plastic shell body is formed by plastic injection molding
  • the plastic shell body 11 is injection molded from plastic.
  • two conductive members 12 are placed in the mold. After the injection molding, the two conductive members 12 are embedded in the plastic shell body 11, as shown in FIG. 3, and are exposed on the upper and lower surfaces of the plastic shell body 11. Come out to provide electrodes for subsequent anodization.
  • step 202 a base layer is deposited on the plastic shell body
  • a transparent and insulating ultraviolet light-curing paint is sprayed on the surface of the plastic case body 11 (the surface of the housing in which the housing space is exposed), and the base layer 21 is formed.
  • the formation provides sufficient adhesion and a good appearance for the subsequent vapor deposited metal film layer (or hardness layer).
  • the paint deposited on the two conductive members 12 is laser-destroyed (i.e., removed by laser) to expose the conductive member 12, as shown in Fig. 4, so that subsequent anodization can proceed smoothly.
  • step 203 a hardness layer is deposited on the base layer
  • the plastic shell body 11 after the completion of the step 2 is placed in a vapor deposition machine, and a target (such as nickel or chromium) for depositing a hardness layer is attached to the vapor deposition machine, and the corresponding parameters are set, and then steamed. After the plating machine is energized, a layer of nickel or chromium is automatically deposited on the base layer 21 to form a hardness layer 31, as shown in FIG.
  • a target such as nickel or chromium
  • step 204 depositing a metal layer on the hardness layer
  • the plastic shell body 11 after the completion of step 203 is placed in a vapor deposition machine, and a target (aluminum) for depositing a metal layer is attached to the vapor deposition machine. After the corresponding parameters are set, the vapor deposition machine is energized. Thereafter, a layer of aluminum is automatically deposited on the base layer 21 to form the metal layer 41 as shown in FIG.
  • the metal layer 41 lays a material foundation for the subsequent anodization, which lays a material foundation for forming an anodized layer.
  • step 205 an anodized layer is deposited on the metal layer
  • the plastic case body 11 (referred to as part 51) after the completion of step 204 is connected to the positive electrode of the circuit 55 (the conductive member 12 is connected to the positive electrode of the circuit 55), at the circuit 55.
  • the negative electrode is connected to the lead plate 52, and then placed in the oxidation tank 54.
  • the oxidation tank contains a sulfuric acid solution 53 having a mass percentage concentration of a predetermined value, for example, about 20%. At normal temperature, the anodic oxidation reaction process is performed after the direct current is passed.
  • the conductive member 12 is electrically connected to the metal layer 41 through the hardness layer 31.
  • a porous alumina film having a thickness of about 20 ⁇ m is formed on the surface of the metal layer 41, thereby forming an anodized layer 61.
  • the microstructure of the aluminum oxide film includes a barrier layer 62 and a porous layer 63.
  • step 206 filling the dye
  • the plastic shell body 11 after the completion of step 205 is placed in a dyeing tank for dyeing, and the dye molecules 71 are adsorbed by the porous layer 63 and filled in the pores of the porous layer 63, as shown in FIG.
  • the dye can make the surface of the shell appear in a variety of colors.
  • step 207 a cover layer is formed.
  • the plastic shell body 11 after the completion of step 206 is placed in distilled water, and the temperature of the distilled water may be 80 ° C or higher, and the surface layer alumina and water are combined to form alumina monohydrate (Al 2 O 3 ). H 2 O), thereby forming a cover layer 81, as shown in FIG. 11, the cover layer 81 functions as a sealing hole.
  • the temperature of the distilled water may be 80 ° C or higher, and the surface layer alumina and water are combined to form alumina monohydrate (Al 2 O 3 ). H 2 O), thereby forming a cover layer 81, as shown in FIG. 11, the cover layer 81 functions as a sealing hole.
  • the density of the alumina monohydrate is smaller than the density of the alumina, the volume of the alumina monohydrate is large, thereby blocking the pores of the porous layer 63, so that the dye in the pores does not precipitate discoloration, and the porous layer 63 is allowed. Loss of the ability to adsorb other substances.
  • a housing as shown in FIG. 12 is formed.
  • the plastic shell body 11 is embedded with the conductive member 12, and the base layer 21 and the hardness layer are sequentially disposed on the surface of the plastic shell body 11. 31.
  • the present embodiment performs a series of treatments on the surface of the plastic shell body, and the obtained surface treatment structure includes: a base layer, a hardness layer, a metal layer, and an anodized layer which are sequentially disposed on the surface of the plastic shell body. .
  • the surface treatment method has the advantages of simple process, high process efficiency and low cost. Moreover, the obtained plastic casing surface treatment structure has an overall uniform appearance effect, and the color is bright and the texture is strong (after the completion of steps 205 to 206, the texture of the metal casing is obtained).
  • the casing and the manufacturing method thereof provided by the embodiment have the advantages of simple process, high process efficiency and low cost, and the formed casing has the texture of the metal casing, and the surface of the casing is uniform overall, which can meet the user's use requirements and is improved. The user experience.

Abstract

A housing, comprising: a plastic housing main body, and a metal layer and an anode oxidization layer sequentially deposited on the plastic housing main body. The anode oxidization layer comprises a barrier layer and a porous layer having multiple pores. The barrier layer is disposed between the metal layer and the porous layer.

Description

壳体及其制造方法Housing and method of manufacturing same 技术领域Technical field
本公开涉及终端技术,例如涉及一种壳体及其制造方法。The present disclosure relates to terminal technology, for example, to a housing and a method of fabricating the same.
背景技术Background technique
随着终端技术的发展,智能终端越来越受到人们的青睐。而同时,为了保护智能终端,加之出于美观的考虑,各厂商也越来越倾向于给智能终端(比如智能手机等)配置一个金属外壳,以吸引消费者的眼球。With the development of terminal technologies, smart terminals are increasingly favored by people. At the same time, in order to protect smart terminals, and in addition to aesthetic considerations, manufacturers are increasingly inclined to configure a metal casing for smart terminals (such as smart phones, etc.) to attract consumers' attention.
金属机壳一般通过计算机数字控制机床(Computer numerical control,CNC)工序以及表面处理工序等繁多的工序才能制造出来,制造过程的复杂性使得产品的良率比较低,所以受制造工艺的影响,金属机壳的生产成本是很高的,这样使得消费者也需要付出较高的购买成本。Metal casings are generally manufactured through a variety of processes such as computer numerical control (CNC) processes and surface treatment processes. The complexity of the manufacturing process makes the product yield lower, so the metal is affected by the manufacturing process. The production cost of the casing is very high, so that consumers also need to pay a higher purchase cost.
发明内容Summary of the invention
本实施例提供一种壳体及其制造方法,解决了金属机壳成本高的问题。The embodiment provides a housing and a manufacturing method thereof, which solves the problem of high cost of the metal casing.
本实施例提供了一种壳体,包括:This embodiment provides a housing, including:
塑料壳本体;以及Plastic shell body;
所述塑料壳本体上依次沉积的金属层及阳极氧化层;a metal layer and an anodized layer sequentially deposited on the plastic shell body;
其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间。Wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
在一实施例中,所述塑料壳本体包括第一表面和第二表面;In an embodiment, the plastic shell body includes a first surface and a second surface;
其中,所述塑料壳本体的第一表面形成有所述壳体的容置空间,所述第二表面为与所述第一表面相对的表面,所述金属层和所述阳极氧化层为依次沉积在所述第二表面上的。The first surface of the plastic shell body is formed with an accommodating space of the housing, the second surface is a surface opposite to the first surface, and the metal layer and the anodized layer are sequentially Deposited on the second surface.
在一实施例中,还包括:In an embodiment, the method further includes:
设置在所述塑料壳本体与所述金属层之间的硬度层;所述硬度层使得所述壳体的硬度达到设定值。a hardness layer disposed between the plastic shell body and the metal layer; the hardness layer bringing the hardness of the shell to a set value.
在一实施例中,还包括:设置在所述塑料壳本体与所述硬度层之间的基底层,所述基底层为绝缘层。In an embodiment, the method further includes: a base layer disposed between the plastic shell body and the hardness layer, the base layer being an insulating layer.
在一实施例中,所述基底层的材料为透明的紫外线光固化油漆。In an embodiment, the material of the base layer is a transparent ultraviolet light-curing paint.
在一实施例中,所述硬度层的材料为铬或镍。In an embodiment, the hardness layer is made of chromium or nickel.
在一实施例中,还包括填充在阳极氧化层的多孔层的孔隙中的染料,所述染料设置为使所述壳体呈现设定的颜色。In an embodiment, further comprising a dye filled in the pores of the porous layer of the anodized layer, the dye being arranged to cause the housing to assume a set color.
在一实施例中,还包括设置在所述多孔层上的覆盖层;所述覆盖层设置为阻挡所述染料析出。In an embodiment, a cover layer disposed on the porous layer is further included; the cover layer is configured to block precipitation of the dye.
在一实施例中,所述金属层为铝层;所述阳极氧化层为氧化铝层。In an embodiment, the metal layer is an aluminum layer; and the anodized layer is an aluminum oxide layer.
本实施例还提供了一种壳体的制造方法,包括:The embodiment further provides a manufacturing method of the housing, comprising:
通过塑料注塑形成塑料壳本体;Forming a plastic shell body by plastic injection molding;
在所述塑料壳本体上沉积金属层;以及Depositing a metal layer on the plastic shell body;
在沉积的所述金属层上形成阳极氧化层;Forming an anodized layer on the deposited metal layer;
其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与所述多孔层之间。Wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
在一实施例中,所述通过塑料注塑形成塑料壳本体,还包括:In an embodiment, the forming the plastic shell body by plastic injection molding further includes:
通过塑料注塑形成塑料壳本体,且在所述塑料壳本体中嵌入导电部件,其中,在所述塑料壳本体的第一表面及第二表面露出所述导电部件的部分表面;所述第一表面形成有容置空间;所述第二表面为与所述第一表面相对的表面。Forming a plastic case body by plastic injection molding, and embedding a conductive member in the plastic case body, wherein a part of a surface of the conductive member is exposed on a first surface and a second surface of the plastic case body; the first surface An accommodating space is formed; the second surface is a surface opposite to the first surface.
在一实施例中,所述在所述塑料壳本体上沉积金属层,包括:在所述第二表面沉积金属层;沉积的所述金属层覆盖所述第二表面及所述第二表面显露出的导电部件;In an embodiment, the depositing a metal layer on the plastic shell body comprises: depositing a metal layer on the second surface; the deposited metal layer covering the second surface and the second surface is exposed Conductive component
所述在沉积的所述金属层上形成阳极氧化层,包括:Forming an anodized layer on the deposited metal layer, comprising:
将在所述第一表面显露出的导电部件作为电极与阳极氧化电路的正极连接,以对沉积有所述金属层的塑料壳本体进行阳极氧化处理,在所述金属层上形成阳极氧化层。The conductive member exposed on the first surface is connected as an electrode to the positive electrode of the anodization circuit to anodize the plastic case body on which the metal layer is deposited, and an anodized layer is formed on the metal layer.
在一实施例中,所述在所述第二表面沉积金属层,包括:In an embodiment, the depositing a metal layer on the second surface comprises:
在所述第二表面沉积硬度层;所述硬度层使得所述壳体的硬度达到设定值;沉积的硬度层覆盖所述第二表面及所述第二表面露出的导电部件;以及Depositing a hardness layer on the second surface; the hardness layer bringing the hardness of the casing to a set value; and depositing a hardness layer covering the second surface and the second surface to expose the conductive member;
在所述硬度层上沉积所述金属层。The metal layer is deposited on the hardness layer.
在一实施例中,所述在所述第二表面沉积硬度层,包括:In an embodiment, the depositing the hardness layer on the second surface comprises:
在所述第二表面沉积基底层;沉积的基底层不覆盖所述导电部件的表面;Depositing a base layer on the second surface; the deposited base layer does not cover a surface of the conductive member;
在所述基底层上沉积硬度层;沉积的硬度层覆盖所述基底层及所述导电部件。A hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the conductive member.
在一实施例中,所述在所述第二表面沉积所述基底层,包括:In an embodiment, the depositing the substrate layer on the second surface comprises:
在所述第二表面喷涂透明的紫外线光固化油漆;以及Spraying a transparent ultraviolet light-curing paint on the second surface;
利用激光将喷涂在所述导电部件表面的紫外线光固化油漆去除。The ultraviolet light-curing paint sprayed on the surface of the conductive member is removed by a laser.
在一实施例中,所述沉积硬度层,包括:In an embodiment, the depositing a hardness layer comprises:
通过蒸镀的方式沉积所述硬度层。The hardness layer is deposited by evaporation.
在一实施例中,所述通过塑料注塑形成塑料壳本体,且在所述塑料壳本体中嵌入导电部件,包括:In an embodiment, the plastic shell body is formed by plastic injection molding, and the conductive member is embedded in the plastic shell body, including:
将所述导电部件放置在模具中;Placing the conductive member in a mold;
将流动的塑料注入放置有所述导电部件的模具中;以及Flowing plastic into a mold in which the conductive member is placed;
将注入有流动塑料的模具进行塑化;Plasticizing a mold filled with flowing plastic;
所述沉积金属层,包括:The deposited metal layer comprises:
通过蒸镀的方式沉积所述金属层。The metal layer is deposited by evaporation.
在一实施例中,还包括:In an embodiment, the method further includes:
将形成阳极氧化层后的塑料壳本体放置在染色槽里进行染色,使染料经所述多孔层吸附后,填充在所述多孔层的孔隙中。The plastic shell body after the anodized layer is formed is placed in a dyeing bath for dyeing, and after the dye is adsorbed through the porous layer, it is filled in the pores of the porous layer.
在一实施例中,还包括:In an embodiment, the method further includes:
在填充有所述染料的塑料壳本体上形成覆盖层;所述覆盖层设置为阻挡所述染料析出。A cover layer is formed on the plastic shell body filled with the dye; the cover layer is arranged to block precipitation of the dye.
在一实施例中,所述形成覆盖层,包括:In an embodiment, the forming the cover layer comprises:
将染色后的塑料壳本体放入蒸馏水中,以形成所述覆盖层;The dyed plastic shell body is placed in distilled water to form the cover layer;
或者,or,
通过喷涂的方式在染色后的塑料壳本体上沉积所述覆盖层。本实施例提供的壳体及其制造方法,工艺简单,工艺效率高并且成本低,形成的壳体具有金属壳体的质感,且壳体表面整体均匀,能够满足用户的使用需求,且提升了用户体验。The cover layer is deposited on the dyed plastic shell body by spraying. The casing and the manufacturing method thereof provided by the embodiment have the advantages of simple process, high process efficiency and low cost, and the formed casing has the texture of the metal casing, and the whole surface of the casing is uniform, which can meet the user's use requirements and is improved. user experience.
附图概述BRIEF abstract
在附图(其不一定是按比例绘制的)中,相似的附图标记可在不同的视图中描述相似的部件。具有不同字母后缀的相似附图标记可表示相似部件的不同示例。附图以示例而非限制的方式大体示出了本文中所讨论的各个实施例。In the drawings, which are not necessarily to scale, the Like reference numerals with different letter suffixes may indicate different examples of similar components. The drawings generally illustrate the various embodiments discussed herein by way of example and not limitation.
图1为本实施例一壳体的制造方法流程示意图;1 is a schematic flow chart of a method for manufacturing a housing according to an embodiment;
图2为本实施例二壳体的制造方法流程示意图;2 is a schematic flow chart of a method for manufacturing a second embodiment of the present embodiment;
图3为本实施例二步骤201完成后的壳体结构示意图;3 is a schematic structural view of a housing after the completion of step 201 in the second embodiment;
图4为本实施例二步骤202完成后的壳体结构示意图;4 is a schematic structural view of a housing after the completion of step 202 in the second embodiment;
图5为本实施例二步骤203完成后的壳体结构示意图;Figure 5 is a schematic structural view of the housing after the completion of step 203 in the second embodiment;
图6为本实施例二步骤204完成后的壳体结构示意图;Figure 6 is a schematic structural view of the housing after the completion of step 204 in the second embodiment;
图7为本实施例二步骤205中阳极氧化装置结构示意图;7 is a schematic structural view of an anodizing device in step 205 of the second embodiment;
图8为本实施例二步骤205完成后的壳体结构示意图;8 is a schematic structural view of a housing after step 205 is completed in the second embodiment;
图9为本实施例二氧化铝膜微观结构示意图;Figure 9 is a schematic view showing the microstructure of the aluminum oxide film of the second embodiment;
图10为本实施例二步骤206中染料分子与多孔层作用过程示意图;10 is a schematic view showing the process of the action of the dye molecules and the porous layer in the step 206 of the second embodiment;
图11为本实施例二步骤207完成后的壳体部分微观结构示意图;Figure 11 is a schematic view showing the microstructure of the housing portion after the completion of step 207 in the second embodiment;
图12为本实施例二步骤207完成后的壳体结构示意图。FIG. 12 is a schematic structural view of the housing after the completion of step 207 in the second embodiment.
具体实施方式detailed description
一方面,相关技术中金属机壳一般需要通过CNC工序以及表面处理工序等繁多的工序才能制造出来,制造起来是非常复杂的,所以即便用最严格的控制方法,过程良率仍然低下,从而导致金属机壳的价格居高不下,消费者为此付出了额外的成本。On the one hand, the metal casing of the related art generally needs to be manufactured through various processes such as a CNC process and a surface treatment process, and is very complicated to manufacture, so even with the most strict control method, the process yield is still low, resulting in The price of metal casings remains high, and consumers pay extra for this.
相关技术中金属机壳的材料主要是铝合金材料,经过多道复杂的CNC加工程序,并对铝合金材料的金属机壳的表面进行阳极氧化处理工序后,得到最终的金属机壳。同时,为保证终端天线的射频性能,金属件上必须有隔断,因此,加工复杂,良率低,成本高,并且天线性能经常满足不了设计指标。In the related art, the material of the metal casing is mainly an aluminum alloy material, and after a complicated CNC machining process, the surface of the metal casing of the aluminum alloy material is anodized, and the final metal casing is obtained. At the same time, in order to ensure the radio frequency performance of the terminal antenna, there must be a partition on the metal parts. Therefore, the processing is complicated, the yield is low, the cost is high, and the antenna performance often fails to meet the design specifications.
另一方面,塑料注塑成型壳体是最经济的壳体,但塑料壳体外观面非常低档,难以吸引消费者。On the other hand, the plastic injection molded housing is the most economical housing, but the plastic housing has a very low profile and is difficult to attract consumers.
所以如何将塑料壳体表面处理成跟金属壳体一样的外观效果,是业界研究的一个重要方向。Therefore, how to treat the surface of the plastic casing into the same appearance as the metal casing is an important direction of the industry research.
基于此,在本多个实施例中,通过塑料注塑形成塑料壳本体,且所述塑料壳体中嵌入有导电部件,在所述塑料壳本体的第一表面及第二表面露出所述导电部件的部分表面;所述第一表面形成有容置空间;所述第二表面为所述容置空间容置电子设备后显露出来的表面;在所述第二表面沉积金属层;沉积的金属层覆盖所述第二表面及金属部件;将第一表面显露出的导电部件作为电极与阳极氧化电路的正极连接,以对沉积有金属层的塑料壳本体进行阳极氧化处理, 在所述金属层上形成阳极氧化层;其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间。Based on this, in the present embodiment, the plastic shell body is formed by plastic injection molding, and the conductive shell is embedded with the conductive member, and the conductive member is exposed on the first surface and the second surface of the plastic shell body. a portion of the surface; the first surface is formed with an accommodating space; the second surface is a surface exposed by the accommodating space for accommodating the electronic device; a metal layer is deposited on the second surface; and the deposited metal layer Covering the second surface and the metal member; connecting the conductive member exposed on the first surface as an electrode to the anode of the anodizing circuit to anodize the plastic shell body on which the metal layer is deposited, on the metal layer Forming an anodized layer; wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
实施例一Embodiment 1
本实施例提供一种壳体的制造方法,如图1所示,该方法包括:步骤110至步骤130。This embodiment provides a manufacturing method of a housing. As shown in FIG. 1 , the method includes: Step 110 to Step 130.
步骤110中,通过塑料注塑形成塑料壳本体。In step 110, a plastic shell body is formed by plastic injection molding.
在一实施例中,所述塑料壳本体中嵌入有导电部件,在所述塑料壳本体的第一表面及第二表面露出所述导电部件的部分表面。In one embodiment, a conductive member is embedded in the plastic shell body, and a portion of the surface of the conductive member is exposed on the first surface and the second surface of the plastic shell body.
其中,所述第一表面形成有容置空间;所述第二表面为所述容置空间容置设备(如电子设备)后显露出来的表面,即与第一表面相对的一表面。The first surface is formed with an accommodating space; the second surface is a surface exposed by the accommodating space accommodating device (such as an electronic device), that is, a surface opposite to the first surface.
在一实施例中,将所述导电部件放置在模具中;In an embodiment, the conductive member is placed in a mold;
将流动的塑料注入放置有所述导电部件的模具中;Flowing plastic into a mold in which the conductive member is placed;
将注入有流动塑料的模具进行塑化。The mold infused with the flowing plastic is plasticized.
这里,所述导电部件的作用是:后续沉积阳极氧化层时作为阳极电极,与阴极电极及电源一起形成一个电通路,以便沉积阳极氧化层。Here, the conductive member functions to form an electrical path together with the cathode electrode and the power source to deposit an anodized layer when the anode layer is subsequently deposited as an anode electrode.
实际应用时,为了应用方便,比如与电源正极连接的方便性及导电性,所述导电部件的形状可以为柱状,而且所述导电部件的个数至少为一个。另外,所述导电部件可以是导电性较好的金属材料,比如铜等。In practical applications, the shape of the conductive member may be a column shape and the number of the conductive members may be at least one for convenience of application, such as convenience and electrical conductivity for connection with the positive electrode of the power source. Further, the conductive member may be a metal material having good conductivity, such as copper or the like.
形成所述塑料壳本体的塑料的材料可以是丙烯腈-丁二烯-苯乙烯共聚合物(ABS)、聚碳酸酯(PC)等不具有自润滑作用的塑料。The material of the plastic forming the plastic shell body may be an acrylonitrile-butadiene-styrene copolymer (ABS), polycarbonate (PC) or the like which does not have a self-lubricating plastic.
这里,所述自润滑作用是指固体塑料自身具有润滑作用。不具有自润滑作用的塑料是指自身不具有润滑作用的塑料。Here, the self-lubricating effect means that the solid plastic itself has a lubricating effect. A plastic that does not have a self-lubricating function refers to a plastic that does not have a lubricating effect by itself.
步骤120中,在所述第二表面沉积金属层。In step 120, a metal layer is deposited on the second surface.
这里,沉积的金属层覆盖所述第二表面及金属部件。Here, a deposited metal layer covers the second surface and the metal features.
通常,塑料的硬度与金属的硬度相比较差,所以为了使制造出的壳体具有金属壳体的一些质感,所以需要对塑料壳本体做一些改性,以便使塑料壳本体具有一定的硬度。Generally, the hardness of the plastic is inferior to the hardness of the metal, so in order to make the manufactured casing have some texture of the metal casing, it is necessary to modify the plastic casing body so that the plastic casing body has a certain hardness.
基于此,在一实施例中,在所述第二表面沉积金属层之前,该方法还可以包括:Based on this, in an embodiment, before the depositing the metal layer on the second surface, the method may further include:
在所述第二表面沉积硬度层;Depositing a hardness layer on the second surface;
这里,所述硬度层使得所述壳体的硬度达到设定值。沉积的硬度层覆盖所 述第二表面及所述导电部件;Here, the hardness layer causes the hardness of the casing to reach a set value. Depositing a hardness layer covering the second surface and the conductive member;
相应地,在所述硬度层上沉积所述金属层。Accordingly, the metal layer is deposited on the hardness layer.
实际应用时,可以根据需要来确定壳体的硬度值,然后根据设置的硬度值去沉积相应厚度的硬度层。In practical applications, the hardness value of the casing can be determined as needed, and then the hardness layer of the corresponding thickness is deposited according to the set hardness value.
实际应用时,通过塑料注塑形成的塑料壳本体表面在微观下(不能用肉眼看出)是不平整的,为了使沉积的硬度层表面光滑、平整,就必须要对塑料壳本体的表面进行预处理。In practical application, the surface of the plastic shell body formed by plastic injection molding is not flat under the microscopic (cannot be seen by the naked eye). In order to make the surface of the deposited hardness layer smooth and flat, it is necessary to pre-predict the surface of the plastic shell body. deal with.
基于此,在一实施例中,在所述第二表面沉积硬度层之前,该方法还可以包括:Based on this, in an embodiment, before the second surface is deposited with the hardness layer, the method may further include:
在所述第二表面沉积基底层;沉积的基底层未覆盖所述导电部件的表面;Depositing a base layer on the second surface; the deposited base layer does not cover a surface of the conductive member;
相应地,在所述基底层上沉积硬度层;沉积的硬度层覆盖所述基底层及所述导电部件。Correspondingly, a hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the conductive member.
沉积的基底层与所述第二表面及所述硬度层完全接触,且使所述硬度层平整。The deposited substrate layer is in complete contact with the second surface and the hardness layer, and the hardness layer is planarized.
其中,所述在所述第二表面沉积基底层,包括:Wherein the depositing the base layer on the second surface comprises:
通过喷涂的方式在所述第二表面沉积所述基底层。The substrate layer is deposited on the second surface by spraying.
这里,所述基底层是绝缘层。Here, the base layer is an insulating layer.
所述通过喷涂的方式在所述第二表面沉积所述基底层,包括:Depositing the substrate layer on the second surface by spraying, comprising:
在所述第二表面喷涂透明的紫外线光固化油漆;Spraying a transparent ultraviolet light curing paint on the second surface;
相应地,利用激光将喷涂在所述导电部件表面的紫外线光固化油漆去除。Accordingly, the ultraviolet light-curable paint sprayed on the surface of the conductive member is removed by a laser.
沉积的基底层为随后硬度层的沉积提供了足够的附着力,为硬度层的平整性提供了很好的基础,从而使得制造的壳体具有较好的平整性。The deposited base layer provides sufficient adhesion for subsequent deposition of the hardness layer, providing a good basis for the flatness of the hardness layer, so that the manufactured shell has better flatness.
通过在所述第二表面喷涂透明的紫外线光固化油漆,紫外线照射后油漆固化,从而形成所述基底层,采用这种方式沉积基底层,实现方式简单且成本低。By spraying a transparent ultraviolet light-curing paint on the second surface, and curing the paint after ultraviolet irradiation to form the base layer, depositing the base layer in this manner is simple in implementation and low in cost.
其中,利用激光去除喷涂在所述导电部件表面的紫外线光固化油漆的目的是:使导电部件与硬度层接触,为沉积阳极氧化层做准备。Wherein, the purpose of removing the ultraviolet light-curing paint sprayed on the surface of the conductive member by means of a laser is to bring the conductive member into contact with the hardness layer in preparation for depositing the anodized layer.
所述硬度层是通过沉积金属所形成的,所以可以通过蒸镀的方式沉积所述硬度层。The hardness layer is formed by depositing a metal, so the hardness layer can be deposited by evaporation.
本实施例中,在蒸镀机里放置沉积硬度层所需的靶材,并将完成前序沉积的塑料壳本体放置在蒸镀机的设定位置,然后设定沉积速度和沉积时间,通电后,蒸镀机在真空的条件下加热靶材,使得靶材在真空条件下蒸发或升华,蒸 发或升华的金属在所述第二表面或基底层上析出,从而形成硬度层。In this embodiment, a target material for depositing a hardness layer is placed in the vapor deposition machine, and the plastic shell body on which the pre-deposition is completed is placed at a set position of the vapor deposition machine, and then the deposition speed and deposition time are set, and the current is set. Thereafter, the vapor deposition machine heats the target under vacuum to cause the target to evaporate or sublime under vacuum conditions, and the evaporated or sublimated metal precipitates on the second surface or the substrate layer to form a hardness layer.
这里,实际应用时,沉积硬度层所用的材料可以为铬或镍。相应地,靶材为铬或镍。Here, in practical applications, the material used to deposit the hardness layer may be chromium or nickel. Accordingly, the target is chromium or nickel.
金属层也可以通过蒸镀的方式沉积。通过蒸镀方式沉积金属层的实现过程类似,先设定金属层的沉积厚度,然后将靶材(铝)放置在蒸镀机中,并将完成前序沉积的塑料壳本体放置在蒸镀机的设定位置,根据沉积厚度设定沉积速度和沉积时间,通电后,蒸镀机将会在硬度层上沉积金属层。沉积原理与沉积硬度层的过程与原理类似,这里不再赘述。The metal layer can also be deposited by evaporation. The process of depositing the metal layer by vapor deposition is similar. First, the deposition thickness of the metal layer is set, then the target (aluminum) is placed in the vapor deposition machine, and the plastic shell body on which the pre-deposition is completed is placed on the vapor deposition machine. The set position is set according to the deposition thickness and the deposition time. After the power is applied, the vapor deposition machine will deposit a metal layer on the hardness layer. The deposition principle is similar to the process and principle of depositing the hardness layer, and will not be described here.
步骤130中,在所述金属层上沉积阳极氧化层。In step 130, an anodized layer is deposited on the metal layer.
其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间。Wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
这里,由于要沉积阳极氧化层,而在制造壳体时较常用的阳极氧化层为氧化铝(Al 2O 3)层,所以金属层为铝层。 Here, since the anodic oxide layer is to be deposited, while in the more common case producing anodic oxide layer is aluminum oxide (Al 2 O 3) layer, the metal layer is an aluminum layer.
通过阳极氧化的方式在所述金属层上沉积阳极氧化层。An anodized layer is deposited on the metal layer by anodization.
在一实施例中,将第一表面显露出的导电部件作为电极与阳极氧化电路的正极连接,以对沉积有金属层的塑料壳本体进行阳极氧化处理,在所述金属层上形成阳极氧化层。In one embodiment, the conductive member exposed on the first surface is connected as an electrode to the anode of the anodization circuit to anodize the plastic shell body on which the metal layer is deposited, and an anodized layer is formed on the metal layer. .
在一实施例中,完成前序沉积后,将第一表面显露出的导电部件与电路(导通后为电源)的正极连接,并在电路的负极连接一个金属电极(比如铅板),然后再放入氧化池中,接通电路后进行阳极氧化过程。In one embodiment, after the pre-deposition is completed, the conductive member exposed on the first surface is connected to the positive electrode of the circuit (which is a power source after being turned on), and a metal electrode (such as a lead plate) is connected to the negative electrode of the circuit, and then Then put it into the oxidation tank and turn on the circuit to perform the anodization process.
其中,氧化池中一般盛有预设质量百分比浓度,例如20%左右的硫酸溶液。Wherein, the oxidation pool generally contains a preset mass percentage concentration, for example, about 20% sulfuric acid solution.
阳极氧化的方式的基本原理是:在阳极氧化过程中,在电流的作用下,电解作用产生的O 2-离子会向电源正极移动,同时,铝层表面的铝会与硫酸产生化学反应,从而在铝层表面产生Al 3+离子,O 2-离子与Al 3+离子结合,从而生成氧化铝,而生成的氧化铝又会被硫酸溶解,重新得到Al 3+离子,随着时间的进行,氧化铝的溶解及生成达到动态平衡,从而最终形成氧化铝层。 The basic principle of the anodizing method is: in the anodizing process, under the action of current, the O 2 ions generated by the electrolysis will move to the positive electrode of the power source, and at the same time, the aluminum on the surface of the aluminum layer will chemically react with the sulfuric acid, thereby Al 3+ ions are generated on the surface of the aluminum layer, and O 2 ions are combined with Al 3+ ions to form aluminum oxide, and the generated alumina is dissolved by sulfuric acid to regain Al 3+ ions, which progresses with time. The dissolution and formation of alumina reaches a dynamic equilibrium, which ultimately forms an aluminum oxide layer.
其中,沉积的氧化铝层包含阻挡层及多孔层;所述阻挡层设置在金属层与多孔层之间。Wherein, the deposited aluminum oxide layer comprises a barrier layer and a porous layer; the barrier layer is disposed between the metal layer and the porous layer.
另外,为了使制造出的壳体可以呈现各种各样的颜色,以满足用户的多种需求,可以将沉积阳极氧化层后的塑料壳本体放置在染色槽里进行染色,使染料分子经多孔层吸附后,填充在多孔层的孔隙中。In addition, in order to make the manufactured casing can present various colors to meet various needs of the user, the plastic shell body after depositing the anodized layer can be placed in the dyeing tank for dyeing, so that the dye molecules are porous. After the layer is adsorbed, it is filled in the pores of the porous layer.
这里,实际应用时,染料一般为芳香族的磺酸钠盐,例如是水溶性的偶氮染料。Here, in practical use, the dye is generally an aromatic sodium sulfonate, such as a water-soluble azo dye.
经过染色处理后,在阳极氧化层的多孔层的孔隙中填充有染料,所述染料用于使所述壳体呈现设定的颜色。After the dyeing treatment, the pores of the porous layer of the anodized layer are filled with a dye for bringing the shell to a set color.
另外,为了使孔隙中的染料不会析出从而使壳体的颜色发生改变,还可以在填充有染料的塑料壳本体上形成覆盖层;所述覆盖层用于阻挡染料析出。Further, in order to prevent the dye in the pores from being precipitated to change the color of the shell, a cover layer may be formed on the plastic shell body filled with the dye; the cover layer is used to block the dye deposition.
其中,可以通过化学方式形成所述覆盖层,也可以通过物理方式形成所述覆盖层。Among them, the cover layer may be formed chemically, or the cover layer may be formed by physical means.
在一实施例中,化学方式形成所述覆盖层的过程包括:In an embodiment, the process of chemically forming the cap layer comprises:
将染色后的塑料壳本体(填充有染料的塑料壳本体)放入蒸馏水中,使多孔层表层的氧化铝与水分子进行化学反应,生成一水合氧化铝,由于一水合氧化铝的密度小于氧化铝的密度,从而覆盖多孔层的孔隙中,进而形成所述覆盖层。也就是说,所述覆盖层设置在所述多孔层上,覆盖层能够阻挡染料的析出,也就是说,覆盖层用于阻挡所述染料析出。The dyed plastic shell body (the plastic shell body filled with the dye) is placed in distilled water, and the alumina of the surface layer of the porous layer is chemically reacted with water molecules to form alumina monohydrate, since the density of alumina monohydrate is less than oxidation. The density of aluminum covers the pores of the porous layer to form the cover layer. That is to say, the cover layer is disposed on the porous layer, and the cover layer can block the precipitation of the dye, that is, the cover layer serves to block the precipitation of the dye.
物理方式形成所述覆盖层的过程包括:The process of physically forming the overlay layer includes:
通过喷涂的方式在在染色后的塑料壳本体上沉积所述覆盖层。The cover layer is deposited on the plastic shell body after dyeing by spraying.
其中,通过喷涂的方式沉积所述覆盖层的具体过程与沉积所述基底层的处理过程类似。Among them, the specific process of depositing the cover layer by spraying is similar to the process of depositing the base layer.
在一实施例中,可以在所述塑料壳体上喷涂透明的紫外线光固化油漆,紫外线照射后油漆固化,从而形成所述覆盖层。In an embodiment, a transparent ultraviolet light-curing paint may be sprayed on the plastic casing, and the paint is cured after ultraviolet irradiation to form the cover layer.
基于上述方法,本实施例还提供了一种壳体,所述壳体包括:Based on the above method, the embodiment further provides a housing, the housing comprising:
塑料壳本体;Plastic shell body;
所述塑料壳本体上依次沉积有金属层及阳极氧化层;其中,a metal layer and an anodized layer are sequentially deposited on the plastic shell body; wherein
所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间。The anodized layer includes a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
这里,在一实施例中,所述塑料壳本体与所述金属层之间还设置有硬度层;所述硬度层使得所述壳体的硬度达到设定值,以使所述壳体具有一定的硬度,从而具有金属壳体的一些质感。Here, in an embodiment, a hardness layer is further disposed between the plastic shell body and the metal layer; the hardness layer causes the hardness of the shell to reach a set value, so that the shell has a certain The hardness thus has some texture of the metal casing.
在一实施例中,所述塑料壳本体与所述硬度层之间还可以设置有基底层,所述基底层为绝缘层,所述基底层与所述塑料壳本体及所述硬度层完全接触,且使所述硬度层平整。In an embodiment, a base layer may be disposed between the plastic shell body and the hardness layer, the base layer is an insulating layer, and the base layer is in complete contact with the plastic shell body and the hardness layer. And flattening the hardness layer.
其中,所述基底层的材料为透明的紫外线光固化油漆。Wherein, the material of the base layer is a transparent ultraviolet light curing paint.
为了使制造出的壳体可以呈现各种各样的颜色,以满足用户的多种需求,在阳极氧化层的多孔层的孔隙中填充有染料,所述染料用于使所述壳体呈现设定的颜色。In order to allow the manufactured housing to exhibit a wide variety of colors to meet various needs of the user, the pores of the porous layer of the anodized layer are filled with a dye for rendering the housing present. The color is fixed.
这里,为了使空隙中的染料不会析出从而使壳体的颜色发生改变,所述多孔层上还设置有覆盖层;所述覆盖层用于阻挡染料析出。Here, in order to prevent the dye in the void from being precipitated to change the color of the casing, the porous layer is further provided with a cover layer for blocking the precipitation of the dye.
实际应用时,所述塑料壳本体的第二表面上可以依次沉积有上述的各层;所述塑料壳本体的第一表面形成有所述壳体的容置空间;所述第二表面为所述容置空间容置电子设备后显露出来的表面。In practical applications, the second surface of the plastic shell body may be sequentially deposited with the above-mentioned layers; the first surface of the plastic shell body is formed with the housing space; the second surface is The surface that is exposed after the electronic device is accommodated in the space.
本实施例提供的方案,通过塑料注塑形成塑料壳本体,且所述塑料壳体中嵌入有导电部件,在所述塑料壳本体的第一表面及第二表面露出所述导电部件的部分表面;所述第一表面形成有容置空间;所述第二表面为所述容置空间容置电子设备后显露出来的表面;在所述第二表面沉积金属层;沉积的金属层覆盖所述第二表面及金属部件;将第一表面显露出的导电部件作为电极与阳极氧化电路的正极连接,以对沉积有金属层的塑料壳本体进行阳极氧化处理,在所述金属层上形成阳极氧化层;其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间,本实施例提供的方案工艺简单,工艺效率高,成本低,将塑料壳本体经过上述处理后,所述塑料壳本体上依次沉积有金属层及阳极氧化层;所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间,形成的壳体具有金属壳体的质感,且壳体表面整体均匀,能够满足用户的使用需求,提升用户体验。The embodiment provides a method for forming a plastic shell body by plastic injection molding, and a conductive member is embedded in the plastic shell, and a part of the surface of the conductive member is exposed on the first surface and the second surface of the plastic shell body; The first surface is formed with an accommodating space; the second surface is a surface exposed by the accommodating space for accommodating the electronic device; a metal layer is deposited on the second surface; and the deposited metal layer covers the first surface a surface and a metal member; the conductive member exposed on the first surface is connected as an electrode to the anode of the anodizing circuit to anodize the plastic shell body on which the metal layer is deposited, and an anodized layer is formed on the metal layer The anodized layer includes a barrier layer and a porous layer having a porous layer; the barrier layer is disposed between the metal layer and the porous layer. The solution provided by the embodiment is simple in process, high in process efficiency, and low in cost. After the plastic shell body is subjected to the above treatment, a metal layer and an anodized layer are sequentially deposited on the plastic shell body; the anodized layer includes a barrier layer The porous layer has a porous layer; the barrier layer is disposed between the metal layer and the porous layer, and the formed shell has the texture of the metal shell, and the whole surface of the shell is uniform, which can meet the user's use requirements and enhance the user experience. .
另外,在所述第二表面沉积基底层;沉积的基底层未覆盖所述导电部件的表面;相应地,在所述基底层上沉积硬度层;沉积的硬度层覆盖所述基底层及所述导电部件,形成的壳体中,所述塑料壳本体与所述硬度层之间还可以设置有基底层,所述基底层与所述塑料壳本体及所述硬度层完全接触,且使所述硬度层平整,基底层能够为随后硬度层的沉积提供了足够的附着力,为沉积的硬度层的平整性提供了很好的基础,从而使得制造的壳体具有平整的外观,提升用户体验。Additionally, a base layer is deposited on the second surface; the deposited base layer does not cover the surface of the conductive member; accordingly, a hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the a conductive member, in the formed casing, a base layer may be further disposed between the plastic shell body and the hardness layer, the base layer is in complete contact with the plastic shell body and the hardness layer, and the The hardness layer is flat, and the base layer can provide sufficient adhesion for the deposition of the subsequent hardness layer, which provides a good foundation for the flatness of the deposited hardness layer, so that the manufactured casing has a flat appearance and improves the user experience.
实施例二Embodiment 2
在实施例一的基础上,本实施例详细描述壳体的制造过程,以及壳体的结构。Based on the first embodiment, the present embodiment details the manufacturing process of the housing and the structure of the housing.
在本实施例中,假设导电部件有两个。In this embodiment, it is assumed that there are two conductive members.
壳体的制造过程,如图2所示,包括:步骤201至步骤207。The manufacturing process of the housing, as shown in FIG. 2, includes: Step 201 to Step 207.
步骤201中,通过塑料注塑形成塑料壳本体;In step 201, the plastic shell body is formed by plastic injection molding;
在一实施例中,塑料壳本体11是利用塑料注塑成型的。在注塑塑料时,模具内先放置两个导电部件12,注塑完成后,两个导电部件12就嵌进塑料壳本体11中,如图3所示,且在塑料壳本体11的上下表面均显露出来,为后续的阳极氧化提供电极。In one embodiment, the plastic shell body 11 is injection molded from plastic. When the plastic is injection molded, two conductive members 12 are placed in the mold. After the injection molding, the two conductive members 12 are embedded in the plastic shell body 11, as shown in FIG. 3, and are exposed on the upper and lower surfaces of the plastic shell body 11. Come out to provide electrodes for subsequent anodization.
步骤202中,在塑料壳本体上,沉积基底层;In step 202, a base layer is deposited on the plastic shell body;
在一实施例中,在塑料壳本体11的表面(壳体的容置空间内容置设备后显露出来的表面),喷涂透明的且绝缘的紫外线光固化油漆,形成基底层21,该基底层21的形成为随后的蒸镀金属膜层(或硬度层)提供足够的附着力以及良好的外观。喷涂后,将两个导电部件12上沉积的油漆镭雕掉(即用激光去除),以露出导电部件12,如图4所示,这样,后续的阳极氧化就能顺利进行。In an embodiment, a transparent and insulating ultraviolet light-curing paint is sprayed on the surface of the plastic case body 11 (the surface of the housing in which the housing space is exposed), and the base layer 21 is formed. The formation provides sufficient adhesion and a good appearance for the subsequent vapor deposited metal film layer (or hardness layer). After spraying, the paint deposited on the two conductive members 12 is laser-destroyed (i.e., removed by laser) to expose the conductive member 12, as shown in Fig. 4, so that subsequent anodization can proceed smoothly.
步骤203中,在基底层上沉积硬度层;In step 203, a hardness layer is deposited on the base layer;
在一实施例中,将步骤2完成后的塑料壳本体11,放入蒸镀机,蒸镀机里面挂上沉积硬度层的靶材(比如镍或铬),设置好相应的参数后,蒸镀机通电后,自动在基底层21上沉积一层镍或者铬,从而形成硬度层31,如图5所示。In one embodiment, the plastic shell body 11 after the completion of the step 2 is placed in a vapor deposition machine, and a target (such as nickel or chromium) for depositing a hardness layer is attached to the vapor deposition machine, and the corresponding parameters are set, and then steamed. After the plating machine is energized, a layer of nickel or chromium is automatically deposited on the base layer 21 to form a hardness layer 31, as shown in FIG.
步骤204中,在硬度层上沉积金属层;In step 204, depositing a metal layer on the hardness layer;
在一实施例中,将步骤203完成后的塑料壳本体11,放入蒸镀机,蒸镀机里面挂上沉积金属层的靶材(铝),设置好相应的参数后,蒸镀机通电后,自动在基底层21上沉积一层铝,从而形成金属层41,如图6所示。金属层41为下一步的阳极氧化奠定物质基础,即为形成阳极氧化层奠定物质基础。In one embodiment, the plastic shell body 11 after the completion of step 203 is placed in a vapor deposition machine, and a target (aluminum) for depositing a metal layer is attached to the vapor deposition machine. After the corresponding parameters are set, the vapor deposition machine is energized. Thereafter, a layer of aluminum is automatically deposited on the base layer 21 to form the metal layer 41 as shown in FIG. The metal layer 41 lays a material foundation for the subsequent anodization, which lays a material foundation for forming an anodized layer.
步骤205中,在金属层上沉积阳极氧化层;In step 205, an anodized layer is deposited on the metal layer;
在一实施例中,如图7所示,将步骤204完成后的塑料壳本体11(称为零件51)接在电路55的正极(导电部件12与电路55的正极连接),在电路55的负极接上铅板52,然后放到氧化池54中,氧化池内盛有质量百分比浓度为预设值,例如20%左右的硫酸溶液53,在常温下,通直流电后即进行阳极氧化反应过程。In an embodiment, as shown in FIG. 7, the plastic case body 11 (referred to as part 51) after the completion of step 204 is connected to the positive electrode of the circuit 55 (the conductive member 12 is connected to the positive electrode of the circuit 55), at the circuit 55. The negative electrode is connected to the lead plate 52, and then placed in the oxidation tank 54. The oxidation tank contains a sulfuric acid solution 53 having a mass percentage concentration of a predetermined value, for example, about 20%. At normal temperature, the anodic oxidation reaction process is performed after the direct current is passed.
其中,导电部件12通过硬度层31与金属层41导通。Among them, the conductive member 12 is electrically connected to the metal layer 41 through the hardness layer 31.
经过阳极氧化过程后,如图8所示,金属层41表面生成一层厚度大约20微米的多孔状的氧化铝膜,从而形成阳极氧化层61。After the anodizing process, as shown in Fig. 8, a porous alumina film having a thickness of about 20 μm is formed on the surface of the metal layer 41, thereby forming an anodized layer 61.
结合图9可以看出,氧化铝膜的微观结构包括:阻挡层62以及多孔层63。As can be seen in conjunction with FIG. 9, the microstructure of the aluminum oxide film includes a barrier layer 62 and a porous layer 63.
步骤206中,填充染料;In step 206, filling the dye;
在一实施例中,将步骤205完成后的塑料壳本体11放入染色槽里进行染色,染料分子71经多孔层63吸附后,填充在多孔层63的孔隙中,如图10所示,填充的染料可以使壳体表面呈现出各种各样的颜色。In one embodiment, the plastic shell body 11 after the completion of step 205 is placed in a dyeing tank for dyeing, and the dye molecules 71 are adsorbed by the porous layer 63 and filled in the pores of the porous layer 63, as shown in FIG. The dye can make the surface of the shell appear in a variety of colors.
步骤207中,形成覆盖层。In step 207, a cover layer is formed.
在一实施例中,将步骤206完成后的塑料壳本体11放入蒸馏水中,蒸馏水的温度可以为80℃以上,使表层氧化铝和水进行化合反应,生成一水合氧化铝(Al 2O 3·H 2O),从而形成覆盖层81,如图11所示,覆盖层81起到封孔的作用。 In one embodiment, the plastic shell body 11 after the completion of step 206 is placed in distilled water, and the temperature of the distilled water may be 80 ° C or higher, and the surface layer alumina and water are combined to form alumina monohydrate (Al 2 O 3 ). H 2 O), thereby forming a cover layer 81, as shown in FIG. 11, the cover layer 81 functions as a sealing hole.
这里,由于一水合氧化铝的密度比氧化铝的密度小,因此一水合氧化铝的体积较大,从而堵塞住多孔层63的孔隙,使孔隙中的染料不会析出变色,并使多孔层63丧失吸附其它物质的能力。Here, since the density of the alumina monohydrate is smaller than the density of the alumina, the volume of the alumina monohydrate is large, thereby blocking the pores of the porous layer 63, so that the dye in the pores does not precipitate discoloration, and the porous layer 63 is allowed. Loss of the ability to adsorb other substances.
以上步骤完成后,则形成如图12所示的壳体,结合图12可以看出,塑料壳本体11嵌入有导电部件12,且在塑料壳本体11的表面依次设置有基底层21、硬度层31、金属层41、阳极氧化层61及覆盖层81。After the above steps are completed, a housing as shown in FIG. 12 is formed. As can be seen from FIG. 12, the plastic shell body 11 is embedded with the conductive member 12, and the base layer 21 and the hardness layer are sequentially disposed on the surface of the plastic shell body 11. 31. A metal layer 41, an anodized layer 61, and a cap layer 81.
从上面的描述可以看出,本实施例对塑料壳本体的表面进行了一系列处理,得到的表面处理结构包括:在塑料壳本体表面依次设置的基底层、硬度层、金属层以及阳极氧化层。As can be seen from the above description, the present embodiment performs a series of treatments on the surface of the plastic shell body, and the obtained surface treatment structure includes: a base layer, a hardness layer, a metal layer, and an anodized layer which are sequentially disposed on the surface of the plastic shell body. .
采用本实施例提供的方案,表面处理方法工艺简单,工艺效率高,成本低。而且,得到的塑料壳体表面处理结构具有整体均匀的外观效果,颜色鲜亮,质感强(步骤205~步骤206完成后,就会具有金属壳体的质感)。With the solution provided by the embodiment, the surface treatment method has the advantages of simple process, high process efficiency and low cost. Moreover, the obtained plastic casing surface treatment structure has an overall uniform appearance effect, and the color is bright and the texture is strong (after the completion of steps 205 to 206, the texture of the metal casing is obtained).
工业实用性Industrial applicability
本实施例提供的壳体及其制造方法,工艺简单,工艺效率高并且成本低,形成的壳体具有金属壳体的质感的同时,壳体表面整体均匀,能够满足用户的使用需求,且提升了用户体验。The casing and the manufacturing method thereof provided by the embodiment have the advantages of simple process, high process efficiency and low cost, and the formed casing has the texture of the metal casing, and the surface of the casing is uniform overall, which can meet the user's use requirements and is improved. The user experience.

Claims (20)

  1. 一种壳体,包括:A housing comprising:
    塑料壳本体;以及Plastic shell body;
    所述塑料壳本体上依次沉积的金属层及阳极氧化层;a metal layer and an anodized layer sequentially deposited on the plastic shell body;
    其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与多孔层之间。Wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  2. 根据权利要求1所述的壳体,其中,所述塑料壳本体包括第一表面和第二表面;The housing of claim 1 wherein said plastic housing body comprises a first surface and a second surface;
    其中,所述塑料壳本体的第一表面形成有所述壳体的容置空间,所述第二表面为与所述第一表面相对的表面,所述金属层和所述阳极氧化层为依次沉积在所述第二表面上的。The first surface of the plastic shell body is formed with an accommodating space of the housing, the second surface is a surface opposite to the first surface, and the metal layer and the anodized layer are sequentially Deposited on the second surface.
  3. 根据权利要求1或2所述的壳体,还包括:A housing according to claim 1 or 2, further comprising:
    设置在所述塑料壳本体与所述金属层之间的硬度层;所述硬度层使得所述壳体的硬度达到设定值。a hardness layer disposed between the plastic shell body and the metal layer; the hardness layer bringing the hardness of the shell to a set value.
  4. 根据权利要求3所述的壳体,还包括:设置在所述塑料壳本体与所述硬度层之间的基底层,所述基底层为绝缘层。The housing according to claim 3, further comprising: a base layer disposed between the plastic case body and the hardness layer, the base layer being an insulating layer.
  5. 根据权利要求4所述的壳体,其中,所述基底层的材料为透明的紫外线光固化油漆。The casing according to claim 4, wherein the material of the base layer is a transparent ultraviolet light-curing paint.
  6. 根据权利要求3所述的壳体,其中,所述硬度层的材料为铬或镍。The casing according to claim 3, wherein the hardness layer is made of chromium or nickel.
  7. 根据权利要求1至6任一项所述的壳体,还包括填充在阳极氧化层的多孔层的孔隙中的染料,所述染料设置为使所述壳体呈现设定的颜色。A casing according to any one of claims 1 to 6, further comprising a dye filled in the pores of the porous layer of the anodized layer, the dye being arranged to cause the casing to assume a set color.
  8. 根据权利要求7所述的壳体,还包括设置在所述多孔层上的覆盖层;所述覆盖层设置为阻挡所述染料析出。The casing according to claim 7, further comprising a cover layer disposed on said porous layer; said cover layer being disposed to block precipitation of said dye.
  9. 根据权利要求1至8任一项所述的壳体,其中,所述金属层为铝层;所述阳极氧化层为氧化铝层。The casing according to any one of claims 1 to 8, wherein the metal layer is an aluminum layer; and the anodized layer is an aluminum oxide layer.
  10. 一种壳体的制造方法,包括:A method of manufacturing a housing, comprising:
    通过塑料注塑形成塑料壳本体;Forming a plastic shell body by plastic injection molding;
    在所述塑料壳本体上沉积金属层;以及Depositing a metal layer on the plastic shell body;
    在沉积的所述金属层上形成阳极氧化层;Forming an anodized layer on the deposited metal layer;
    其中,所述阳极氧化层包含阻挡层及具有多孔的多孔层;所述阻挡层设置在所述金属层与所述多孔层之间。Wherein the anodized layer comprises a barrier layer and a porous layer having a porosity; the barrier layer is disposed between the metal layer and the porous layer.
  11. 根据权利要求10所述的方法,其中,所述通过塑料注塑形成塑料壳本体,还包括:The method according to claim 10, wherein the forming the plastic shell body by plastic injection molding further comprises:
    通过塑料注塑形成塑料壳本体,且在所述塑料壳本体中嵌入导电部件,其中,在所述塑料壳本体的第一表面及第二表面露出所述导电部件的部分表面;所述第一表面形成有容置空间;所述第二表面为与所述第一表面相对的表面。Forming a plastic case body by plastic injection molding, and embedding a conductive member in the plastic case body, wherein a part of a surface of the conductive member is exposed on a first surface and a second surface of the plastic case body; the first surface An accommodating space is formed; the second surface is a surface opposite to the first surface.
  12. 根据权利要求11所述的方法,在所述塑料壳本体上沉积金属层,包括:在所述第二表面沉积金属层;沉积的所述金属层覆盖所述第二表面及所述第二表面显露出的导电部件;The method of claim 11 , depositing a metal layer on the plastic shell body, comprising: depositing a metal layer on the second surface; depositing the metal layer to cover the second surface and the second surface a conductive member that is exposed;
    所述在沉积的所述金属层上形成阳极氧化层,包括:Forming an anodized layer on the deposited metal layer, comprising:
    将在所述第一表面显露出的导电部件作为电极与阳极氧化电路的正极连接,以对沉积有所述金属层的塑料壳本体进行阳极氧化处理,在所述金属层上形成阳极氧化层。The conductive member exposed on the first surface is connected as an electrode to the positive electrode of the anodization circuit to anodize the plastic case body on which the metal layer is deposited, and an anodized layer is formed on the metal layer.
  13. 根据权利要求12所述的方法,其中,所述在所述第二表面沉积金属层,包括:The method of claim 12 wherein said depositing a metal layer on said second surface comprises:
    在所述第二表面沉积硬度层;所述硬度层使得所述壳体的硬度达到设定值;沉积的硬度层覆盖所述第二表面及所述第二表面露出的导电部件;以及Depositing a hardness layer on the second surface; the hardness layer bringing the hardness of the casing to a set value; and depositing a hardness layer covering the second surface and the second surface to expose the conductive member;
    在所述硬度层上沉积所述金属层。The metal layer is deposited on the hardness layer.
  14. 根据权利要求13所述的方法,其中,所述在所述第二表面沉积硬度层,包括:The method of claim 13 wherein said depositing a hardness layer on said second surface comprises:
    在所述第二表面沉积基底层;沉积的基底层不覆盖所述导电部件的表面;Depositing a base layer on the second surface; the deposited base layer does not cover a surface of the conductive member;
    在所述基底层上沉积硬度层;沉积的硬度层覆盖所述基底层及所述导电部件。A hardness layer is deposited on the base layer; a deposited hardness layer covers the base layer and the conductive member.
  15. 根据权利要求14所述的方法,其中,所述在所述第二表面沉积所述基底层,包括:The method of claim 14 wherein said depositing said substrate layer on said second surface comprises:
    在所述第二表面喷涂透明的紫外线光固化油漆;以及Spraying a transparent ultraviolet light-curing paint on the second surface;
    利用激光将喷涂在所述导电部件表面的紫外线光固化油漆去除。The ultraviolet light-curing paint sprayed on the surface of the conductive member is removed by a laser.
  16. 根据权利要求13至15任一项所述的方法,其中,所述沉积硬度层,包括:The method according to any one of claims 13 to 15, wherein the depositing the hardness layer comprises:
    通过蒸镀的方式沉积所述硬度层。The hardness layer is deposited by evaporation.
  17. 根据权利要求11所述的方法,其中,所述通过塑料注塑形成塑料壳本体,且在所述塑料壳本体中嵌入导电部件,包括:The method according to claim 11, wherein said forming a plastic case body by plastic injection molding and embedding a conductive member in said plastic case body comprises:
    将所述导电部件放置在模具中;Placing the conductive member in a mold;
    将流动的塑料注入放置有所述导电部件的模具中;以及Flowing plastic into a mold in which the conductive member is placed;
    将注入有流动塑料的模具进行塑化;Plasticizing a mold filled with flowing plastic;
    所述沉积金属层,包括:The deposited metal layer comprises:
    通过蒸镀的方式沉积所述金属层。The metal layer is deposited by evaporation.
  18. 根据权利要求10-17任一项所述的方法,还包括:A method according to any of claims 10-17, further comprising:
    将形成阳极氧化层后的塑料壳本体放置在染色槽里进行染色,使染料经所述多孔层吸附后,填充在所述多孔层的孔隙中。The plastic shell body after the anodized layer is formed is placed in a dyeing bath for dyeing, and after the dye is adsorbed through the porous layer, it is filled in the pores of the porous layer.
  19. 根据权利要求18所述的方法,还包括:The method of claim 18, further comprising:
    在填充有所述染料的塑料壳本体上形成覆盖层;所述覆盖层设置为阻挡所述染料析出。A cover layer is formed on the plastic shell body filled with the dye; the cover layer is arranged to block precipitation of the dye.
  20. 根据权利要求19所述的方法,其中,所述形成覆盖层,包括:The method of claim 19, wherein said forming a cover layer comprises:
    将染色后的塑料壳本体放入蒸馏水中,以形成所述覆盖层;The dyed plastic shell body is placed in distilled water to form the cover layer;
    或者,or,
    通过喷涂的方式在染色后的塑料壳本体上沉积所述覆盖层。The cover layer is deposited on the dyed plastic shell body by spraying.
PCT/CN2017/118390 2017-03-06 2017-12-25 Housing, and manufacturing method thereof WO2018161688A1 (en)

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