WO2018155601A1 - Lubricating oil additive and method for producing lubricating oil additive - Google Patents
Lubricating oil additive and method for producing lubricating oil additive Download PDFInfo
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- WO2018155601A1 WO2018155601A1 PCT/JP2018/006596 JP2018006596W WO2018155601A1 WO 2018155601 A1 WO2018155601 A1 WO 2018155601A1 JP 2018006596 W JP2018006596 W JP 2018006596W WO 2018155601 A1 WO2018155601 A1 WO 2018155601A1
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- lubricating oil
- oil additive
- additive according
- antioxidant
- thiadiazole
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/08—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/38—Esters of polyhydroxy compounds
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/04—Hydroxy compounds
- C10M129/10—Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
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- C10M133/52—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
- C10M133/56—Amides; Imides
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- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/08—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium containing a sulfur-to-oxygen bond
- C10M135/10—Sulfonic acids or derivatives thereof
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- C10M135/32—Heterocyclic sulfur, selenium or tellurium compounds
- C10M135/36—Heterocyclic sulfur, selenium or tellurium compounds the ring containing sulfur and carbon with nitrogen or oxygen
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- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
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- C10M2201/084—Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C10N2030/02—Pour-point; Viscosity index
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Definitions
- the present invention relates to a lubricant additive and a method for producing a lubricant additive.
- lubricating oil used for smooth operation of an engine, a gear (transmission), a differential gear (differential device) and the like of a vehicle such as an automobile is known.
- Various additives are blended depending on the use of the lubricating oil for the purpose of enhancing and improving the lubricating performance of the lubricating oil.
- the additive for lubricating oil (hereinafter, also simply referred to as “lubricating oil additive”) include an antiwear agent, a friction modifier, a cleaning dispersant, a viscosity index improver, an extreme pressure agent, and an antioxidant.
- the additive suitable for the said use is selected from these several types of additives according to the use of lubricating oil, and is mix
- Various inventions have been made regarding such lubricating oil additives (see, for example, Patent Documents 1 and 2).
- Patent Document 1 includes a high-molecular-weight lubricating part that can be dissolved in a base oil of a lubricating oil, and a pair of adsorbing parts that have a functional group that can be adsorbed to a material and are coupled to the lubricating part so as to sandwich the lubricating part.
- a lubricating oil additive is disclosed.
- a pair of adsorbing portions are adsorbed on a material, and a high molecular weight lubricating portion that can be dissolved in a base oil sandwiched between the adsorbing portions remains between the materials.
- the lubrication part and each adsorption part between these materials play a role as an oiliness improver, whereby an excellent friction reducing effect is obtained.
- a dialkyl monoether kinematic viscosity at 100 ° C. is 0.50 ⁇ 2.50mm 2 / s (A )
- poly - ⁇ - olefin kinematic viscosity at 100 ° C. is 50 mm 2 / s or more
- a lubricating oil composition comprising at least a base oil containing (B) and having a kinematic viscosity at 100 ° C. of 6.00 mm 2 / s or less is disclosed.
- Patent Document 2 Although it is low in viscosity, it has excellent viscosity-temperature characteristics, low-temperature fluidity, and evaporation characteristics, good shear stability and oxidation stability, and organic materials such as rubber swell. The effect of being difficult is obtained.
- the lubricant additive is generated by selecting and blending an additive suitable for the use of the lubricant from a plurality of types of additives. Therefore, for example, the lubricant additive for engines and the lubricant additive for gears are different, and the lubricant additive for engines is not necessarily a lubricant additive suitable for gears. Therefore, when the user tries to apply the lubricating oil to each device of the vehicle, there is a problem that a lubricating oil additive must be prepared for each device.
- the conventional invention is generally an invention aimed at improving the performance of individual lubricating oil additives, and solves the above problems. I wouldn't.
- This invention is made
- a lubricating oil additive according to the present invention is a lubricating oil additive added to a lubricating oil, and includes a polyol ester synthetic base oil and calcium carbonate having a calcite crystal structure. It includes a calcium sulfonate, a poly ⁇ -olefin oligomer, a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, and a phenol antioxidant.
- a method for producing a lubricating oil additive according to the present invention is a method for producing a lubricating oil additive to be added to a lubricating oil, comprising a polyol ester synthetic base oil and a poly ⁇
- a third step of mixing a calcium sulfonate salt containing calcium carbonate having a structure is
- composition of lubricating oil additive is composed of the following components A to G.
- Component A used in the lubricating oil additive according to the present embodiment is a kind of ester base oil, and has a low pour point, a high viscosity index, a high flash point, and excellent thermal stability and oxidation stability. It is a polyol ester-based synthetic base oil. Specifically, tri (caprylic acid / capric acid) trimethylolpropane which is a single substance fatty acid ester in which two kinds of fatty acids are combined.
- the content of the component A in the lubricating oil additive is 25.0 wt% or more and 75.0 wt% or less, more preferably 35.0 wt% or more and 60.0 wt% or less.
- Component A is not limited to the above tri (caprylic acid / capric acid) trimethylolpropane.
- Other fatty acids such as pelargonic acid, undecanoic acid, and laurin, which are linear saturated fatty acids having 8 to 18 carbon atoms (hereinafter, excluding caprylic acid having 8 carbon atoms and capric acid having 10 carbon atoms).
- Component B used in the lubricating oil additive according to this embodiment is called a poly ⁇ -olefin (PAO) oligomer obtained by polymerizing a known ⁇ -olefin.
- PAO poly ⁇ -olefin
- Alpha olefin oligomers high viscosity PAO are used.
- the known ⁇ -olefin is, for example, an ⁇ -olefin having 2 to 20 carbon atoms, and specifically includes ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1 -Nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene or 1-icosene, Polymerize alone or in combination.
- Poly ⁇ -olefin oligomer has a uniform molecular structure that does not contain unsaturated double bonds or sulfur, etc., although it has a composition close to that of mineral oil, high temperature thermal stability, shear stability, low pour point (low temperature fluidity) , High viscosity index, high flash point.
- a three-dimensional structure poly ⁇ -olefin oligomer produced using a metallocene catalyst is preferable, and this poly ⁇ -olefin oligomer is compared with one having a straight-chain structure produced using another catalyst. The viscosity is difficult to drop.
- the content of the component B in the lubricating oil additive is 10.0% by weight or more and 50.0% by weight or less, and more preferably 10.0% by weight or more and 30.0% by weight or less.
- the component B is not limited to the above-mentioned poly ⁇ -olefin oligomer having a three-dimensional structure.
- Other viscosity index improvers such as polyalkyl methacrylate, ethylene / propylene copolymer, styrene / butadiene copolymer, and the like, may be blended.
- Component C used in the lubricating oil additive according to the present embodiment is a zinc dithiophosphate antioxidant mainly composed of zinc dithiophosphate, and has a characteristic that it can exhibit performance in a relatively low temperature region.
- it refers to an antioxidant mainly composed of zinc dithiophosphate having a primary alkyl group.
- This primary alkyl group zinc dithiophosphate has very good anti-wear properties compared to secondary alkyl groups and tertiary alkyl group zinc dithiophosphates. Specifically, zinc 2-ethylhexyl dithiophosphate.
- the content of the component C in the lubricating oil additive is 0.5 wt% or more and 3.0 wt% or less, more preferably 1.0 wt% or more and 2.0 wt% or less.
- Component C is not limited to the above zinc 2-ethylhexyl dithiophosphate.
- Other antioxidants for example, dialkyl such as zinc dipropyl dithiophosphate, zinc dibutyl dithiophosphate, zinc dipentyl dithiophosphate, zinc diheptyl dithiophosphate, zinc dioctyl dithiophosphate, zinc didecyl dithiophosphate or zinc didodecyl dithiophosphate
- Zinc dithiophosphate (ZnDTP) may be blended alone or in combination.
- component A when a diester synthetic base oil is blended as component A, it is preferable to contain zinc dipropyldithiophosphate, zinc dibutyldithiophosphate, or zinc dioctyldithiophosphate alone or in combination.
- Component D used in the lubricating oil additive according to the present embodiment is a dispersant called alkenyl or alkyl succinimide having a characteristic of dispersing sludge and soot at low temperatures in the oil.
- the alkenyl or alkyl succinimide has an effect of helping the solubility of each additive to be added and increasing the durability of the performance.
- it particularly refers to polyisobutenyl succinimide having a nitrogen content of 1.0 to 2.0%.
- the content of the component D in the lubricating oil additive is 3.0% by weight or more and 10.0% by weight or less, more preferably 4.0% by weight or more and 6.0% by weight or less.
- Component D is not limited to the above polyisobutenyl succinimide. Other alkenyl or alkyl succinimide may be blended alone or in combination.
- Component E used in the lubricating oil additive according to this embodiment is a thiadiazole-based extreme pressure agent called a thiadiazole (benzobis) derivative, which reduces friction and wear between two metal surfaces and prevents seizure. It also has a feature as an antiwear agent.
- the thiadiazole derivative used in the present embodiment is a dimercaptothiadiazole derivative, specifically 2,5-dimercapto-1,3,4-thiadiazole, 4,5-dimercaptothiadiazole, 3,5-dimercapto. -1,2,4-thiadiazole or 3,4-dimercapto-1,2,5-thiadiazole is used alone or in combination.
- the content of the component E in the lubricating oil additive is 1.0% by weight or more and 6.0% by weight or less, and more preferably 2.0% by weight or more and 4.0% by weight or less.
- the component E is not limited to the dimercaptothiadiazole derivative described above.
- Other extreme pressure agents such as triazole derivatives may be blended.
- a sulfur-based extreme pressure such as a sulfurized fatty acid ester containing a sulfur element instead of a thiadiazole derivative.
- the formulation of the agent is preferred.
- the content in the lubricating oil additive is 1.0% by weight or more and 9.0% by weight or less, and more preferably 4.0% by weight or more and 8.0% by weight or less.
- Component F used in the lubricating oil additive according to the present embodiment is a phenolic antioxidant blended from the viewpoint of preventing oxidation and preventing sludge formation. Specifically, for example, it is generally used as a phenolic antioxidant. 2,6-di-tert-butyl-4-methylphenol used in
- the content of the component F in the lubricating oil additive is 0.1 wt% or more and 2.0 wt% or less, more preferably 0.1 wt% or more and 1.5 wt% or less.
- Component F is not limited to the above 2,6-di-tert-butyl-4-methylphenol. You may mix
- Component G used in the lubricating oil additive according to this embodiment is a detergent called an overbased calcium sulfonate that is usually used for industrial lubricating oil and contains calcium carbonate and calcium hydroxide. Specifically, a calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is used. That is, the calcium sulfonate salt used in the present embodiment is a calcium sulfonate salt containing calcium carbonate having a calcite crystal structure and having a calcium metal content of 2.0 to 12.0% by weight. Total Basic Number) is 15 to 500.
- a calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is superior in lubricating performance as compared to a calcium sulfonate salt containing a large amount of calcium carbonate having an aragonite crystal structure.
- the content of the component G in the lubricating oil additive is 5% by weight to 30% by weight, and more preferably 10% by weight to 20% by weight.
- FIG. 1 is a flowchart showing an example of a method for producing a lubricating oil additive according to the present embodiment.
- the lubricant additive according to the embodiment of the present invention is manufactured by steps S1 to S3 (first step to third step) shown in FIG.
- step S1 first step
- step S2 second process
- component C, component D, component E, and component F are mixed in this order with component A and component B mixed in step S1, and these components C to C are mixed in a predetermined container.
- F is dissolved (step S3).
- step S3 third step
- the lubricating oil additive according to this embodiment is manufactured through the first to third steps described above.
- Lubricating oil additives P1 to P4 according to this example are manufactured by blending the above components A to G in the proportions shown in Table 1 below. Note that the lubricating oil additive Sa as a reference example was prepared by blending the components A to G with the above component G being 0% by weight.
- Table 2 shows conventional additives from other companies, lubricating oil additive Sa as a reference example, and lubricating oil additives P1 to P4 according to this example for ATF alone for commercial vehicles and ATF for commercial vehicles. Each shows a comparative example with the case where 7% of the total amount of ATF is added.
- the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 2 are 1200 rpm, 294 N (30 kg), 60 minutes, and 75 ° C., respectively.
- Table 3 shows the conventional additives for other companies, the lubricant additive Sa as a reference example, and the lubricant additives P1 to P4 according to the present embodiment for CVTF alone for commercial vehicles and CVTF for commercial vehicles. Each shows a comparative example with the case where 7% of the total amount of the CVTF is added.
- the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 3 are 1200 rpm, 294 N (30 kg), 60 minutes, and 75 ° C., respectively.
- Table 4 a conventional diesel engine oil for a commercial vehicle, a conventional additive for other companies, a lubricating oil additive Sa as a reference example for the commercial diesel engine oil, and a lubricating oil addition according to this example
- a comparative example is shown in which each of the agents P1 to P4 is added at 10% of the total amount of the diesel engine oil.
- the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 4 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
- the lubricating oil additive Sa as a reference example and the lubricating oil additives P1 to P4 according to the present embodiment are shown for the suspension oil for a commercial vehicle alone and the suspension oil for a commercial vehicle, respectively.
- the comparative example with the case where 10% of the total amount of suspension oil is added is shown.
- the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 5 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
- the effect is particularly apparent when the component G, that is, the calcium sulfonate salt containing calcium carbonate having a calcite crystal structure is 5.0 wt% or more and 30.0 wt%.
- the wear scar diameter of the shell four-ball wear test is remarkably small and the wear resistance performance is improved as compared with the case where the component G is 0.0% by weight.
- the wear scar diameter of the shell four-ball wear test is shorter than when the component G is 5.0% by weight, and when the component G is 20.0% by weight.
- the wear scar diameter is the same or short.
- the numerical value of the wear scar diameter in the shell four-ball wear test is the same or longer when the component G is 20.0% by weight.
- the content of the component G is more preferably based on the results of the shell four-ball wear test. Is from 10.0% to 20.0% by weight.
- Table 6 shows a second comparative example in which the lubricating oil additive according to this example was added to a commercially available gear oil for industrial machinery.
- the lubricating oil additive Sa as a reference example and the lubricating oil additives P1 to P4 according to the present example were added to the commercially available gear oil for industrial machinery and the commercially available gear oil for industrial machinery.
- the comparative example with the case where 10% of the total amount is added is shown.
- the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 6 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
- the shell four-ball load capacity is compared with the lubricating oil additive Sa as a reference example. It was found that the wear scar diameter during the test was shorter than that before the addition. That is, it was found that excellent wear performance was achieved for gear oil for industrial machinery. The effect is particularly apparent when the component G, that is, the calcium sulfonate salt containing calcium carbonate having a calcite crystal structure is 5.0 wt% or more and 30.0 wt%.
- Table 7 shows a third comparative example in which the lubricant additive according to the present example is added to the predetermined first base oil.
- Table 7 the comparative example at the time of adding 10% of the total amount of the said 1st base oil to the lubricating oil additive P2 which concerns on a present Example with respect to a commercially available 1st base oil and a commercially available 1st base oil is shown.
- a ratio of measured values of operating time La (unit: h) until bearing failure to bearing theoretical life time Lo (unit: h) when a life evaluation test of a thrust ball bearing based on the Weibull distribution is performed (Unit: dimensionless) and calculated values (unit: dimensionless) of La (actual measured value) / La (measured value of only the first base oil) are shown.
- the test conditions (thrust ball bearing, rotation speed, load) of the bearing life evaluation test according to Table 7 are # 51104, 750 rpm, and 4.4 kN, respectively.
- the bearing life time is 4.67 times and a large performance improvement is realized. I understood.
- Table 8 shows a fourth comparative example in which the lubricant additive according to this example is added to the predetermined second base oil.
- the lubricating oil additive can be comprehensively applied to vehicle lubricating oil and industrial lubricating oil (excluding metal processing oil). . Therefore, when the user tries to apply lubricating oil to each device of the vehicle, it solves the problem that a lubricating oil additive must be prepared for each device, and at the same time achieves both energy saving and resource saving that are currently required by society Can be aimed at improving the global environment.
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Abstract
Description
本発明の実施形態に係る潤滑油添加剤は、以下の成分A~Gにより構成される。 [Composition of lubricating oil additive]
The lubricating oil additive according to the embodiment of the present invention is composed of the following components A to G.
本実施形態に係る潤滑油添加剤で用いられる成分Aは、エステル系基油の一種であり、低流動点、高粘度指数、高引火点であり熱安定性、酸化安定性に優れるという特徴を有するポリオールエステル系合成基油である。具体的には、二種類の脂肪酸を結合した単一物質の脂肪酸エステルであるトリ(カプリル酸/カプリン酸)トリメチロールプロパンである。 [Component A]
Component A used in the lubricating oil additive according to the present embodiment is a kind of ester base oil, and has a low pour point, a high viscosity index, a high flash point, and excellent thermal stability and oxidation stability. It is a polyol ester-based synthetic base oil. Specifically, tri (caprylic acid / capric acid) trimethylolpropane which is a single substance fatty acid ester in which two kinds of fatty acids are combined.
本実施形態に係る潤滑油添加剤で用いられる成分Bは、公知のαオレフィンを重合させることによって得られるポリαオレフィン(PAO)オリゴマーと呼ばれるものであり、本実施形態では、特に、高粘度ポリαオレフィンオリゴマー(高粘度PAO)が用いられる。公知のαオレフィンとは、例えば炭素数2~20のα-オレフィンであり、具体的にはエチレン、プロピレン、1-ブテン、1-ペンテン、1-ヘキセン、1-へプテン、1-オクテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン、1-トリデセン、1-テトラデセン、1-ペンタデセン、1-ヘキサデセン、1-へプタデセン、1-オクタデセン、1-ノナデセン又は1-イコセンであり、単独又は組み合わせて重合させる。 [Component B]
Component B used in the lubricating oil additive according to this embodiment is called a poly α-olefin (PAO) oligomer obtained by polymerizing a known α-olefin. Alpha olefin oligomers (high viscosity PAO) are used. The known α-olefin is, for example, an α-olefin having 2 to 20 carbon atoms, and specifically includes ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1 -Nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene or 1-icosene, Polymerize alone or in combination.
本実施形態に係る潤滑油添加剤で用いられる成分Cは、ジチオリン酸亜鉛を主成分としたジチオリン酸亜鉛系酸化防止剤であり、比較的低温領域で性能を発揮できるという特徴を有する。本実施形態においては、特に、第一級のアルキル基のジチオリン酸亜鉛を主成分とした酸化防止剤をいう。この第一級のアルキル基のジチオリン酸亜鉛は、第二級のアルキル基や第三級のアルキル基のジチオリン酸亜鉛に比べて摩耗防止性が非常に良好である。具体的には、2-エチルへキシルジチオリン酸亜鉛である。 [Component C]
Component C used in the lubricating oil additive according to the present embodiment is a zinc dithiophosphate antioxidant mainly composed of zinc dithiophosphate, and has a characteristic that it can exhibit performance in a relatively low temperature region. In the present embodiment, it refers to an antioxidant mainly composed of zinc dithiophosphate having a primary alkyl group. This primary alkyl group zinc dithiophosphate has very good anti-wear properties compared to secondary alkyl groups and tertiary alkyl group zinc dithiophosphates. Specifically, zinc 2-ethylhexyl dithiophosphate.
本実施形態に係る潤滑油添加剤で用いられる成分Dは、低温時でのスラッジや煤を油中に分散させる特徴を有するアルケニル又はアルキルコハク酸イミドと呼ばれる分散剤である。当該アルケニル又はアルキルコハク酸イミドは、配合される各添加剤の溶解性を助け、性能の持続性を増す効果を有する。本実施形態においては、特に、窒素重量含有量が1.0~2.0%であるポリイソブテニルコハク酸イミドをいう。 [Component D]
Component D used in the lubricating oil additive according to the present embodiment is a dispersant called alkenyl or alkyl succinimide having a characteristic of dispersing sludge and soot at low temperatures in the oil. The alkenyl or alkyl succinimide has an effect of helping the solubility of each additive to be added and increasing the durability of the performance. In the present embodiment, it particularly refers to polyisobutenyl succinimide having a nitrogen content of 1.0 to 2.0%.
本実施形態に係る潤滑油添加剤で用いられる成分Eは、チアジアゾール(ベンゾビス)誘導体と呼ばれるチアジアゾール系極圧剤であり、金属の二面の間の摩擦、摩耗を減少したり、焼付を防止したりするという摩耗防止剤としての特徴も有する。本実施形態にて使用されるチアジアゾール誘導体は、ジメルカプトチアジアゾール誘導体であり、具体的には2,5-ジメルカプト-1,3,4-チアジアゾール、4,5-ジメルカプトチアジアゾール、3,5-ジメルカプト-1,2,4-チアジアゾール又は3,4-ジメルカプト-1,2,5-チアジアゾール等を、単独又は組み合わせたものである。 [Component E]
Component E used in the lubricating oil additive according to this embodiment is a thiadiazole-based extreme pressure agent called a thiadiazole (benzobis) derivative, which reduces friction and wear between two metal surfaces and prevents seizure. It also has a feature as an antiwear agent. The thiadiazole derivative used in the present embodiment is a dimercaptothiadiazole derivative, specifically 2,5-dimercapto-1,3,4-thiadiazole, 4,5-dimercaptothiadiazole, 3,5-dimercapto. -1,2,4-thiadiazole or 3,4-dimercapto-1,2,5-thiadiazole is used alone or in combination.
本実施形態に係る潤滑油添加剤で用いられる成分Fは、酸化防止やスラッジ生成防止の観点より配合されるフェノール系酸化防止剤であり、具体的には、例えばフェノール系酸化防止剤として汎用的に用いられる2,6-ジ-tert-ブチル-4-メチルフェノールである。 [Component F]
Component F used in the lubricating oil additive according to the present embodiment is a phenolic antioxidant blended from the viewpoint of preventing oxidation and preventing sludge formation. Specifically, for example, it is generally used as a phenolic antioxidant. 2,6-di-tert-butyl-4-methylphenol used in
本実施形態に係る潤滑油添加剤で用いられる成分Gは、通常は工業用潤滑油の用途に使用され、炭酸カルシウムと水酸化カルシウムとを含有する過塩基性カルシウムスルホネートと呼ばれる清浄剤である。具体的には、カルサイト結晶構造の炭酸カルシウムを多く含有するスルホン酸カルシウム塩を使用する。すなわち、本実施形態にて使用されるスルホン酸カルシウム塩は、カルサイト結晶構造の炭酸カルシウムを含み且つカルシウム金属含有量2.0~12.0重量%であるスルホン酸カルシウム塩であり、TBN(Total Basic Number)が15~500のものである。カルサイト結晶構造の炭酸カルシウムを多く含有するスルホン酸カルシウム塩は、通常使用されるアラゴナイト結晶構造の炭酸カルシウムを多く含有するスルホン酸カルシウム塩に比べて、潤滑性能に優れている。 [Component G]
Component G used in the lubricating oil additive according to this embodiment is a detergent called an overbased calcium sulfonate that is usually used for industrial lubricating oil and contains calcium carbonate and calcium hydroxide. Specifically, a calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is used. That is, the calcium sulfonate salt used in the present embodiment is a calcium sulfonate salt containing calcium carbonate having a calcite crystal structure and having a calcium metal content of 2.0 to 12.0% by weight. Total Basic Number) is 15 to 500. A calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is superior in lubricating performance as compared to a calcium sulfonate salt containing a large amount of calcium carbonate having an aragonite crystal structure.
続いて、本発明の実施形態に係る潤滑油添加剤の製造方法について説明する。 [Method for producing lubricating oil additive]
Then, the manufacturing method of the lubricating oil additive which concerns on embodiment of this invention is demonstrated.
続いて、本発明の実施形態に係る潤滑油添加剤の実施例について説明する。本実施例に係る潤滑油添加剤P1~P4は、上記の成分A~成分Gを以下の表1に示す割合で配合して製造したものである。なお、参考例としての潤滑油添加剤Saは、上記の成分Gを0重量%として成分A~成分Gを配合して製造したものである。
Subsequently, examples of the lubricating oil additive according to the embodiment of the present invention will be described. Lubricating oil additives P1 to P4 according to this example are manufactured by blending the above components A to G in the proportions shown in Table 1 below. Note that the lubricating oil additive Sa as a reference example was prepared by blending the components A to G with the above component G being 0% by weight.
本実施例に係る潤滑油添加剤P1~P4を市販の車両用のATF(Automatic Transmission Fluid)、CVTF(Continuous Variable Transmission Fluid)、ディーゼルエンジンオイル、サスペンションオイルに添加した場合の第1比較例を、それぞれ表2~表5にて示す。
A first comparative example in which the lubricating oil additives P1 to P4 according to this example are added to a commercially available vehicle ATF (Automatic Transmission Fluid), CVTF (Continuous Variable Transmission Fluid), diesel engine oil, and suspension oil, These are shown in Tables 2 to 5, respectively.
本実施例に係る潤滑油添加剤を市販の産業機械用のギヤオイルに添加した場合の第2比較例を、表6にて示す。
Table 6 shows a second comparative example in which the lubricating oil additive according to this example was added to a commercially available gear oil for industrial machinery.
本実施例に係る潤滑油添加剤を所定の第1の基油に添加した場合の第3比較例を、表7にて示す。
Table 7 shows a third comparative example in which the lubricant additive according to the present example is added to the predetermined first base oil.
本実施例に係る潤滑油添加剤を所定の第2の基油に添加した場合の第4比較例を、表8にて示す。
Table 8 shows a fourth comparative example in which the lubricant additive according to this example is added to the predetermined second base oil.
Claims (16)
- 潤滑油に添加される潤滑油添加剤であって、
ポリオールエステル系合成基油と、
カルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩と、
ポリαオレフィンオリゴマーと、ジチオリン酸亜鉛系酸化防止剤と、コハク酸イミドと、チアジアゾール系極圧剤と、フェノール系酸化防止剤と、
を含むことを特徴とする潤滑油添加剤。 A lubricating oil additive added to the lubricating oil,
A polyol ester synthetic base oil;
A sulfonic acid calcium salt containing calcium carbonate having a calcite crystal structure;
A poly α-olefin oligomer, a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, a phenol antioxidant,
A lubricating oil additive comprising: - 前記ポリオールエステル系合成基油の当該潤滑油添加剤中の含有量は35.0重量%以上60.0重量%以下であり、
前記スルホン酸カルシウム塩の当該潤滑油添加剤中の含有量は5.0重量%以上30.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The content of the polyol ester synthetic base oil in the lubricating oil additive is 35.0 wt% or more and 60.0 wt% or less,
The lubricating oil additive according to claim 1, wherein the content of the calcium sulfonate in the lubricating oil additive is 5.0 wt% or more and 30.0 wt% or less. - 前記ポリオールエステル系合成基油は、炭素数8~18の直鎖状飽和脂肪酸を含むことを特徴とする請求項1に記載の潤滑油添加剤。 2. The lubricating oil additive according to claim 1, wherein the polyol ester-based synthetic base oil contains a linear saturated fatty acid having 8 to 18 carbon atoms.
- 前記ポリオールエステル系合成基油は、トリ(カプリル酸/カプリン酸)トリメチロールプロパンを含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the polyol ester-based synthetic base oil contains tri (caprylic acid / capric acid) trimethylolpropane.
- 前記ポリαオレフィンオリゴマーは、メタロセン触媒を利用して製造される立体型構造を有することを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the poly α-olefin oligomer has a three-dimensional structure produced using a metallocene catalyst.
- 前記ポリαオレフィンオリゴマーの当該潤滑油添加剤中の含有量は、10.0重量%以上50.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the poly α-olefin oligomer in the lubricating oil additive is 10.0 wt% or more and 50.0 wt% or less.
- 前記ジチオリン酸亜鉛系酸化防止剤は、第一級のアルキル基のジチオリン酸亜鉛を主成分とした酸化防止剤を含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the zinc dithiophosphate antioxidant includes an antioxidant mainly composed of zinc dithiophosphate having a primary alkyl group.
- 前記ジチオリン酸亜鉛は、2-エチルへキシルジチオリン酸亜鉛を含むことを特徴とする請求項7に記載の潤滑油添加剤。 The lubricating oil additive according to claim 7, wherein the zinc dithiophosphate contains zinc 2-ethylhexyl dithiophosphate.
- 前記ジチオリン酸亜鉛系酸化防止剤の当該潤滑油添加剤中の含有量は、0.5重量%以上3.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the zinc dithiophosphate antioxidant in the lubricating oil additive is 0.5 wt% or more and 3.0 wt% or less.
- 前記コハク酸イミドは、ポリイソブテニルコハク酸イミドを含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the succinimide contains polyisobutenyl succinimide.
- 前記コハク酸イミドの当該潤滑油添加剤中の含有量は、3.0重量%以上10.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the succinimide in the lubricating oil additive is 3.0 wt% or more and 10.0 wt% or less.
- 前記チアジアゾール系極圧剤は、2,5-ジメルカプト-1,3,4-チアジアゾール、4,5-ジメルカプトチアジアゾール、3,5-ジメルカプト-1,2,4-チアジアゾール、および3,4-ジメルカプト-1,2,5-チアジアゾールからなる群から選択される少なくとも一種を含むことを特徴とする請求項1に記載の潤滑油添加剤。 The thiadiazole extreme pressure agent includes 2,5-dimercapto-1,3,4-thiadiazole, 4,5-dimercaptothiadiazole, 3,5-dimercapto-1,2,4-thiadiazole, and 3,4-dimercapto The lubricating oil additive according to claim 1, comprising at least one selected from the group consisting of -1,2,5-thiadiazole.
- 前記チアジアゾール系極圧剤の当該潤滑油添加剤中の含有量は、1.0重量%以上6.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein a content of the thiadiazole extreme pressure agent in the lubricating oil additive is 1.0 wt% or more and 6.0 wt% or less.
- 前記フェノール系酸化防止剤は、2.6-ジ-tert-ブチル-4-メチルフェノールを含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the phenol-based antioxidant contains 2.6-di-tert-butyl-4-methylphenol.
- 前記フェノール系酸化防止剤の当該潤滑油添加剤中の含有量は、0.1重量%以上2.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the phenolic antioxidant in the lubricating oil additive is 0.1 wt% or more and 2.0 wt% or less.
- 潤滑油に添加される潤滑油添加剤の製造方法であって、
ポリオールエステル系合成基油とポリαオレフィンオリゴマーとを所定容器内にて50℃以上90℃以下に加温して混合する第1工程と、
第1工程における混合によって生成された生成物に対し、ジチオリン酸亜鉛系酸化防止剤と、コハク酸イミドと、チアジアゾール系極圧剤と、フェノール系酸化防止剤とを混合し、前記生成物に溶解させる第2工程と、
第2工程における混合によって生成された生成物に対し、カルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩を混合させる第3工程と、
を有することを特徴とする潤滑油添加剤の製造方法。 A method for producing a lubricating oil additive to be added to a lubricating oil, comprising:
A first step of heating and mixing the polyol ester-based synthetic base oil and the polyα-olefin oligomer in a predetermined container at 50 ° C. or higher and 90 ° C. or lower;
The product produced by mixing in the first step is mixed with a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, and a phenol antioxidant, and dissolved in the product. A second step of
A third step of mixing the product produced by mixing in the second step with a calcium sulfonate salt containing calcium carbonate having a calcite crystal structure;
A method for producing a lubricating oil additive, comprising:
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EP18758457.8A EP3587542B1 (en) | 2017-02-22 | 2018-02-22 | Lubricating oil additive and process for manufacturing the same |
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SG11201907681QA SG11201907681QA (en) | 2017-02-22 | 2018-02-22 | A lubricant additive and process for manufacturing the same |
JP2018527256A JP6465536B2 (en) | 2017-02-22 | 2018-02-22 | Lubricating oil additive and method for producing lubricating oil additive |
CN201880012065.4A CN110300796A (en) | 2017-02-22 | 2018-02-22 | The manufacturing method of lube oil additive and lube oil additive |
KR1020197023655A KR102345529B1 (en) | 2017-02-22 | 2018-02-22 | Lubricating Oil Additives and Manufacturing Methods of Lubricating Oil Additives |
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