WO2018155601A1 - Lubricating oil additive and method for producing lubricating oil additive - Google Patents

Lubricating oil additive and method for producing lubricating oil additive Download PDF

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Publication number
WO2018155601A1
WO2018155601A1 PCT/JP2018/006596 JP2018006596W WO2018155601A1 WO 2018155601 A1 WO2018155601 A1 WO 2018155601A1 JP 2018006596 W JP2018006596 W JP 2018006596W WO 2018155601 A1 WO2018155601 A1 WO 2018155601A1
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WIPO (PCT)
Prior art keywords
lubricating oil
oil additive
additive according
antioxidant
thiadiazole
Prior art date
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PCT/JP2018/006596
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French (fr)
Japanese (ja)
Inventor
智之 園田
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株式会社Sonoda
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社Sonoda filed Critical 株式会社Sonoda
Priority to EP18758457.8A priority Critical patent/EP3587542B1/en
Priority to AU2018224752A priority patent/AU2018224752B2/en
Priority to SG11201907681QA priority patent/SG11201907681QA/en
Priority to JP2018527256A priority patent/JP6465536B2/en
Priority to CN201880012065.4A priority patent/CN110300796A/en
Priority to KR1020197023655A priority patent/KR102345529B1/en
Priority to US16/484,276 priority patent/US20200002639A1/en
Publication of WO2018155601A1 publication Critical patent/WO2018155601A1/en

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/048Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
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    • C10M143/00Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
    • C10M143/08Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M177/00Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/38Esters of polyhydroxy compounds
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/04Hydroxy compounds
    • C10M129/10Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/16Amides; Imides
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    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/52Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
    • C10M133/56Amides; Imides
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/08Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium containing a sulfur-to-oxygen bond
    • C10M135/10Sulfonic acids or derivatives thereof
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/32Heterocyclic sulfur, selenium or tellurium compounds
    • C10M135/36Heterocyclic sulfur, selenium or tellurium compounds the ring containing sulfur and carbon with nitrogen or oxygen
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    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/084Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/028Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/026Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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    • C10M2207/28Esters
    • C10M2207/282Esters of (cyclo)aliphatic oolycarboxylic acids
    • C10M2207/2825Esters of (cyclo)aliphatic oolycarboxylic acids used as base material
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    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/046Overbasedsulfonic acid salts
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    • C10M2219/10Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/76Reduction of noise, shudder, or vibrations
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Definitions

  • the present invention relates to a lubricant additive and a method for producing a lubricant additive.
  • lubricating oil used for smooth operation of an engine, a gear (transmission), a differential gear (differential device) and the like of a vehicle such as an automobile is known.
  • Various additives are blended depending on the use of the lubricating oil for the purpose of enhancing and improving the lubricating performance of the lubricating oil.
  • the additive for lubricating oil (hereinafter, also simply referred to as “lubricating oil additive”) include an antiwear agent, a friction modifier, a cleaning dispersant, a viscosity index improver, an extreme pressure agent, and an antioxidant.
  • the additive suitable for the said use is selected from these several types of additives according to the use of lubricating oil, and is mix
  • Various inventions have been made regarding such lubricating oil additives (see, for example, Patent Documents 1 and 2).
  • Patent Document 1 includes a high-molecular-weight lubricating part that can be dissolved in a base oil of a lubricating oil, and a pair of adsorbing parts that have a functional group that can be adsorbed to a material and are coupled to the lubricating part so as to sandwich the lubricating part.
  • a lubricating oil additive is disclosed.
  • a pair of adsorbing portions are adsorbed on a material, and a high molecular weight lubricating portion that can be dissolved in a base oil sandwiched between the adsorbing portions remains between the materials.
  • the lubrication part and each adsorption part between these materials play a role as an oiliness improver, whereby an excellent friction reducing effect is obtained.
  • a dialkyl monoether kinematic viscosity at 100 ° C. is 0.50 ⁇ 2.50mm 2 / s (A )
  • poly - ⁇ - olefin kinematic viscosity at 100 ° C. is 50 mm 2 / s or more
  • a lubricating oil composition comprising at least a base oil containing (B) and having a kinematic viscosity at 100 ° C. of 6.00 mm 2 / s or less is disclosed.
  • Patent Document 2 Although it is low in viscosity, it has excellent viscosity-temperature characteristics, low-temperature fluidity, and evaporation characteristics, good shear stability and oxidation stability, and organic materials such as rubber swell. The effect of being difficult is obtained.
  • the lubricant additive is generated by selecting and blending an additive suitable for the use of the lubricant from a plurality of types of additives. Therefore, for example, the lubricant additive for engines and the lubricant additive for gears are different, and the lubricant additive for engines is not necessarily a lubricant additive suitable for gears. Therefore, when the user tries to apply the lubricating oil to each device of the vehicle, there is a problem that a lubricating oil additive must be prepared for each device.
  • the conventional invention is generally an invention aimed at improving the performance of individual lubricating oil additives, and solves the above problems. I wouldn't.
  • This invention is made
  • a lubricating oil additive according to the present invention is a lubricating oil additive added to a lubricating oil, and includes a polyol ester synthetic base oil and calcium carbonate having a calcite crystal structure. It includes a calcium sulfonate, a poly ⁇ -olefin oligomer, a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, and a phenol antioxidant.
  • a method for producing a lubricating oil additive according to the present invention is a method for producing a lubricating oil additive to be added to a lubricating oil, comprising a polyol ester synthetic base oil and a poly ⁇
  • a third step of mixing a calcium sulfonate salt containing calcium carbonate having a structure is
  • composition of lubricating oil additive is composed of the following components A to G.
  • Component A used in the lubricating oil additive according to the present embodiment is a kind of ester base oil, and has a low pour point, a high viscosity index, a high flash point, and excellent thermal stability and oxidation stability. It is a polyol ester-based synthetic base oil. Specifically, tri (caprylic acid / capric acid) trimethylolpropane which is a single substance fatty acid ester in which two kinds of fatty acids are combined.
  • the content of the component A in the lubricating oil additive is 25.0 wt% or more and 75.0 wt% or less, more preferably 35.0 wt% or more and 60.0 wt% or less.
  • Component A is not limited to the above tri (caprylic acid / capric acid) trimethylolpropane.
  • Other fatty acids such as pelargonic acid, undecanoic acid, and laurin, which are linear saturated fatty acids having 8 to 18 carbon atoms (hereinafter, excluding caprylic acid having 8 carbon atoms and capric acid having 10 carbon atoms).
  • Component B used in the lubricating oil additive according to this embodiment is called a poly ⁇ -olefin (PAO) oligomer obtained by polymerizing a known ⁇ -olefin.
  • PAO poly ⁇ -olefin
  • Alpha olefin oligomers high viscosity PAO are used.
  • the known ⁇ -olefin is, for example, an ⁇ -olefin having 2 to 20 carbon atoms, and specifically includes ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1 -Nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene or 1-icosene, Polymerize alone or in combination.
  • Poly ⁇ -olefin oligomer has a uniform molecular structure that does not contain unsaturated double bonds or sulfur, etc., although it has a composition close to that of mineral oil, high temperature thermal stability, shear stability, low pour point (low temperature fluidity) , High viscosity index, high flash point.
  • a three-dimensional structure poly ⁇ -olefin oligomer produced using a metallocene catalyst is preferable, and this poly ⁇ -olefin oligomer is compared with one having a straight-chain structure produced using another catalyst. The viscosity is difficult to drop.
  • the content of the component B in the lubricating oil additive is 10.0% by weight or more and 50.0% by weight or less, and more preferably 10.0% by weight or more and 30.0% by weight or less.
  • the component B is not limited to the above-mentioned poly ⁇ -olefin oligomer having a three-dimensional structure.
  • Other viscosity index improvers such as polyalkyl methacrylate, ethylene / propylene copolymer, styrene / butadiene copolymer, and the like, may be blended.
  • Component C used in the lubricating oil additive according to the present embodiment is a zinc dithiophosphate antioxidant mainly composed of zinc dithiophosphate, and has a characteristic that it can exhibit performance in a relatively low temperature region.
  • it refers to an antioxidant mainly composed of zinc dithiophosphate having a primary alkyl group.
  • This primary alkyl group zinc dithiophosphate has very good anti-wear properties compared to secondary alkyl groups and tertiary alkyl group zinc dithiophosphates. Specifically, zinc 2-ethylhexyl dithiophosphate.
  • the content of the component C in the lubricating oil additive is 0.5 wt% or more and 3.0 wt% or less, more preferably 1.0 wt% or more and 2.0 wt% or less.
  • Component C is not limited to the above zinc 2-ethylhexyl dithiophosphate.
  • Other antioxidants for example, dialkyl such as zinc dipropyl dithiophosphate, zinc dibutyl dithiophosphate, zinc dipentyl dithiophosphate, zinc diheptyl dithiophosphate, zinc dioctyl dithiophosphate, zinc didecyl dithiophosphate or zinc didodecyl dithiophosphate
  • Zinc dithiophosphate (ZnDTP) may be blended alone or in combination.
  • component A when a diester synthetic base oil is blended as component A, it is preferable to contain zinc dipropyldithiophosphate, zinc dibutyldithiophosphate, or zinc dioctyldithiophosphate alone or in combination.
  • Component D used in the lubricating oil additive according to the present embodiment is a dispersant called alkenyl or alkyl succinimide having a characteristic of dispersing sludge and soot at low temperatures in the oil.
  • the alkenyl or alkyl succinimide has an effect of helping the solubility of each additive to be added and increasing the durability of the performance.
  • it particularly refers to polyisobutenyl succinimide having a nitrogen content of 1.0 to 2.0%.
  • the content of the component D in the lubricating oil additive is 3.0% by weight or more and 10.0% by weight or less, more preferably 4.0% by weight or more and 6.0% by weight or less.
  • Component D is not limited to the above polyisobutenyl succinimide. Other alkenyl or alkyl succinimide may be blended alone or in combination.
  • Component E used in the lubricating oil additive according to this embodiment is a thiadiazole-based extreme pressure agent called a thiadiazole (benzobis) derivative, which reduces friction and wear between two metal surfaces and prevents seizure. It also has a feature as an antiwear agent.
  • the thiadiazole derivative used in the present embodiment is a dimercaptothiadiazole derivative, specifically 2,5-dimercapto-1,3,4-thiadiazole, 4,5-dimercaptothiadiazole, 3,5-dimercapto. -1,2,4-thiadiazole or 3,4-dimercapto-1,2,5-thiadiazole is used alone or in combination.
  • the content of the component E in the lubricating oil additive is 1.0% by weight or more and 6.0% by weight or less, and more preferably 2.0% by weight or more and 4.0% by weight or less.
  • the component E is not limited to the dimercaptothiadiazole derivative described above.
  • Other extreme pressure agents such as triazole derivatives may be blended.
  • a sulfur-based extreme pressure such as a sulfurized fatty acid ester containing a sulfur element instead of a thiadiazole derivative.
  • the formulation of the agent is preferred.
  • the content in the lubricating oil additive is 1.0% by weight or more and 9.0% by weight or less, and more preferably 4.0% by weight or more and 8.0% by weight or less.
  • Component F used in the lubricating oil additive according to the present embodiment is a phenolic antioxidant blended from the viewpoint of preventing oxidation and preventing sludge formation. Specifically, for example, it is generally used as a phenolic antioxidant. 2,6-di-tert-butyl-4-methylphenol used in
  • the content of the component F in the lubricating oil additive is 0.1 wt% or more and 2.0 wt% or less, more preferably 0.1 wt% or more and 1.5 wt% or less.
  • Component F is not limited to the above 2,6-di-tert-butyl-4-methylphenol. You may mix
  • Component G used in the lubricating oil additive according to this embodiment is a detergent called an overbased calcium sulfonate that is usually used for industrial lubricating oil and contains calcium carbonate and calcium hydroxide. Specifically, a calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is used. That is, the calcium sulfonate salt used in the present embodiment is a calcium sulfonate salt containing calcium carbonate having a calcite crystal structure and having a calcium metal content of 2.0 to 12.0% by weight. Total Basic Number) is 15 to 500.
  • a calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is superior in lubricating performance as compared to a calcium sulfonate salt containing a large amount of calcium carbonate having an aragonite crystal structure.
  • the content of the component G in the lubricating oil additive is 5% by weight to 30% by weight, and more preferably 10% by weight to 20% by weight.
  • FIG. 1 is a flowchart showing an example of a method for producing a lubricating oil additive according to the present embodiment.
  • the lubricant additive according to the embodiment of the present invention is manufactured by steps S1 to S3 (first step to third step) shown in FIG.
  • step S1 first step
  • step S2 second process
  • component C, component D, component E, and component F are mixed in this order with component A and component B mixed in step S1, and these components C to C are mixed in a predetermined container.
  • F is dissolved (step S3).
  • step S3 third step
  • the lubricating oil additive according to this embodiment is manufactured through the first to third steps described above.
  • Lubricating oil additives P1 to P4 according to this example are manufactured by blending the above components A to G in the proportions shown in Table 1 below. Note that the lubricating oil additive Sa as a reference example was prepared by blending the components A to G with the above component G being 0% by weight.
  • Table 2 shows conventional additives from other companies, lubricating oil additive Sa as a reference example, and lubricating oil additives P1 to P4 according to this example for ATF alone for commercial vehicles and ATF for commercial vehicles. Each shows a comparative example with the case where 7% of the total amount of ATF is added.
  • the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 2 are 1200 rpm, 294 N (30 kg), 60 minutes, and 75 ° C., respectively.
  • Table 3 shows the conventional additives for other companies, the lubricant additive Sa as a reference example, and the lubricant additives P1 to P4 according to the present embodiment for CVTF alone for commercial vehicles and CVTF for commercial vehicles. Each shows a comparative example with the case where 7% of the total amount of the CVTF is added.
  • the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 3 are 1200 rpm, 294 N (30 kg), 60 minutes, and 75 ° C., respectively.
  • Table 4 a conventional diesel engine oil for a commercial vehicle, a conventional additive for other companies, a lubricating oil additive Sa as a reference example for the commercial diesel engine oil, and a lubricating oil addition according to this example
  • a comparative example is shown in which each of the agents P1 to P4 is added at 10% of the total amount of the diesel engine oil.
  • the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 4 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
  • the lubricating oil additive Sa as a reference example and the lubricating oil additives P1 to P4 according to the present embodiment are shown for the suspension oil for a commercial vehicle alone and the suspension oil for a commercial vehicle, respectively.
  • the comparative example with the case where 10% of the total amount of suspension oil is added is shown.
  • the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 5 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
  • the effect is particularly apparent when the component G, that is, the calcium sulfonate salt containing calcium carbonate having a calcite crystal structure is 5.0 wt% or more and 30.0 wt%.
  • the wear scar diameter of the shell four-ball wear test is remarkably small and the wear resistance performance is improved as compared with the case where the component G is 0.0% by weight.
  • the wear scar diameter of the shell four-ball wear test is shorter than when the component G is 5.0% by weight, and when the component G is 20.0% by weight.
  • the wear scar diameter is the same or short.
  • the numerical value of the wear scar diameter in the shell four-ball wear test is the same or longer when the component G is 20.0% by weight.
  • the content of the component G is more preferably based on the results of the shell four-ball wear test. Is from 10.0% to 20.0% by weight.
  • Table 6 shows a second comparative example in which the lubricating oil additive according to this example was added to a commercially available gear oil for industrial machinery.
  • the lubricating oil additive Sa as a reference example and the lubricating oil additives P1 to P4 according to the present example were added to the commercially available gear oil for industrial machinery and the commercially available gear oil for industrial machinery.
  • the comparative example with the case where 10% of the total amount is added is shown.
  • the test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 6 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
  • the shell four-ball load capacity is compared with the lubricating oil additive Sa as a reference example. It was found that the wear scar diameter during the test was shorter than that before the addition. That is, it was found that excellent wear performance was achieved for gear oil for industrial machinery. The effect is particularly apparent when the component G, that is, the calcium sulfonate salt containing calcium carbonate having a calcite crystal structure is 5.0 wt% or more and 30.0 wt%.
  • Table 7 shows a third comparative example in which the lubricant additive according to the present example is added to the predetermined first base oil.
  • Table 7 the comparative example at the time of adding 10% of the total amount of the said 1st base oil to the lubricating oil additive P2 which concerns on a present Example with respect to a commercially available 1st base oil and a commercially available 1st base oil is shown.
  • a ratio of measured values of operating time La (unit: h) until bearing failure to bearing theoretical life time Lo (unit: h) when a life evaluation test of a thrust ball bearing based on the Weibull distribution is performed (Unit: dimensionless) and calculated values (unit: dimensionless) of La (actual measured value) / La (measured value of only the first base oil) are shown.
  • the test conditions (thrust ball bearing, rotation speed, load) of the bearing life evaluation test according to Table 7 are # 51104, 750 rpm, and 4.4 kN, respectively.
  • the bearing life time is 4.67 times and a large performance improvement is realized. I understood.
  • Table 8 shows a fourth comparative example in which the lubricant additive according to this example is added to the predetermined second base oil.
  • the lubricating oil additive can be comprehensively applied to vehicle lubricating oil and industrial lubricating oil (excluding metal processing oil). . Therefore, when the user tries to apply lubricating oil to each device of the vehicle, it solves the problem that a lubricating oil additive must be prepared for each device, and at the same time achieves both energy saving and resource saving that are currently required by society Can be aimed at improving the global environment.

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Abstract

This lubricating oil additive is to be added to a lubricating oil, and is characterized by containing: a polyol ester synthetic base oil that is contained in an amount of 30.0-60 wt% in the lubricating oil additive; a sulfonic acid calcium salt that is contained in an amount of 5.0-30.0 wt% in the lubricating oil additive, that has calcite crystal structure, and that contains calcium carbonate; a poly-alpha-olefin oligomer; a zinc dithiophosphate antioxidant; a succinic acid imide; a thiadiazole extreme pressure agent; and a phenolic antioxidant.

Description

[規則26に基づく補充 29.03.2018] 潤滑油添加剤及び潤滑油添加剤の製造方法[Replenishment based on Rule 26 29.03.2018] Lubricating oil additive and manufacturing method of lubricating oil additive 参照による取り込みImport by reference
 本出願は、2017年2月22日に出願された日本特許出願特願2017-31602の優先権を主張し、その内容を参照することにより、本出願に取り込む。 This application claims the priority of Japanese Patent Application No. 2017-31602 filed on Feb. 22, 2017, and is incorporated herein by reference.
 本発明は、潤滑油用添加剤及び潤滑油添加剤の製造方法に関する。 The present invention relates to a lubricant additive and a method for producing a lubricant additive.
 従来、自動車などの車両のエンジン、ギア(変速機)、ディファレンシャルギア(差動装置)等の作用を円滑にするために用いられる潤滑油が知られている。潤滑油の潤滑性能の強化・改善を目的として、潤滑油の用途に応じて各種の添加剤が配合される。潤滑油用の添加剤(以下、単に「潤滑油添加剤」ともいう。)は、摩耗防止剤、摩擦調整剤、清浄分散剤、粘度指数向上剤、極圧剤、酸化防止剤などが挙げられる。そして、潤滑油の用途に応じてこれら複数種の添加剤から当該用途に適した添加剤が選択され配合される。このような潤滑油添加剤に関し、各種の発明がなされてきた(例えば、特許文献1、2参照)。 Conventionally, lubricating oil used for smooth operation of an engine, a gear (transmission), a differential gear (differential device) and the like of a vehicle such as an automobile is known. Various additives are blended depending on the use of the lubricating oil for the purpose of enhancing and improving the lubricating performance of the lubricating oil. Examples of the additive for lubricating oil (hereinafter, also simply referred to as “lubricating oil additive”) include an antiwear agent, a friction modifier, a cleaning dispersant, a viscosity index improver, an extreme pressure agent, and an antioxidant. . And the additive suitable for the said use is selected from these several types of additives according to the use of lubricating oil, and is mix | blended. Various inventions have been made regarding such lubricating oil additives (see, for example, Patent Documents 1 and 2).
 特許文献1には、潤滑油の基油に溶解可能な高分子量の潤滑部と、材料に吸着可能な官能基を有し、潤滑部を挟むよう潤滑部に結合された1対の吸着部とを有する潤滑油添加剤が開示されている。特許文献1に係る技術によれば、1対の吸着部が材料に吸着し、各吸着部に挟まれた基油に溶解可能な高分子量の潤滑部も材料間に残る。この材料間の潤滑部や各吸着部が油性向上剤としての役割を果たすことにより、優れた摩擦低減効果が得られる。 Patent Document 1 includes a high-molecular-weight lubricating part that can be dissolved in a base oil of a lubricating oil, and a pair of adsorbing parts that have a functional group that can be adsorbed to a material and are coupled to the lubricating part so as to sandwich the lubricating part. A lubricating oil additive is disclosed. According to the technique according to Patent Document 1, a pair of adsorbing portions are adsorbed on a material, and a high molecular weight lubricating portion that can be dissolved in a base oil sandwiched between the adsorbing portions remains between the materials. The lubrication part and each adsorption part between these materials play a role as an oiliness improver, whereby an excellent friction reducing effect is obtained.
 特許文献2には、100℃における動粘度が0.50~2.50mm/sであるジアルキルモノエーテル(A)、及び100℃における動粘度が50mm/s以上であるポリ-α―オレフィン(B)を含む基油を少なくとも配合してなり、100℃における動粘度が6.00mm/s以下である潤滑油組成物が開示されている。特許文献2に係る技術によれば、低粘度でありながら、粘度-温度特性、低温流動性、及び蒸発特性に優れ、せん断安定性及び酸化安定性が良好で、ゴム等の有機材が膨潤し難いという効果が得られる。 Japanese Patent Document 2, a dialkyl monoether kinematic viscosity at 100 ° C. is 0.50 ~ 2.50mm 2 / s (A ), and poly -α- olefin kinematic viscosity at 100 ° C. is 50 mm 2 / s or more A lubricating oil composition comprising at least a base oil containing (B) and having a kinematic viscosity at 100 ° C. of 6.00 mm 2 / s or less is disclosed. According to the technique according to Patent Document 2, although it is low in viscosity, it has excellent viscosity-temperature characteristics, low-temperature fluidity, and evaporation characteristics, good shear stability and oxidation stability, and organic materials such as rubber swell. The effect of being difficult is obtained.
特開2016-210941号公報Japanese Patent Laid-Open No. 2016-210941 特開2016-011384号公報JP 2016-011384 A
 ところで、上記のように、潤滑油添加剤は、複数種の添加剤から潤滑油の用途に適した添加剤を選択して配合することによって生成される。そのため、例えばエンジン用の潤滑油添加剤とギア用の潤滑油添加剤とは異なったものとなり、エンジン用の潤滑油添加剤が必ずしもギアに適した潤滑油添加剤とはならない。従って、使用者が車両の各装置に潤滑油を適用しようとした場合、装置毎に潤滑油添加剤を準備しなければならない問題があった。 By the way, as described above, the lubricant additive is generated by selecting and blending an additive suitable for the use of the lubricant from a plurality of types of additives. Therefore, for example, the lubricant additive for engines and the lubricant additive for gears are different, and the lubricant additive for engines is not necessarily a lubricant additive suitable for gears. Therefore, when the user tries to apply the lubricating oil to each device of the vehicle, there is a problem that a lubricating oil additive must be prepared for each device.
 一方で、上記の特許文献1、2に記載された技術に示すように、従来の発明は個別の潤滑油添加剤の性能向上等を目的とする発明が一般的であり、上記問題を解決することはできなかった。 On the other hand, as shown in the techniques described in Patent Documents 1 and 2 above, the conventional invention is generally an invention aimed at improving the performance of individual lubricating oil additives, and solves the above problems. I couldn't.
 本発明は、上記の点に鑑みてなされたものであり、各種用途の潤滑油に対して総合的に適用可能な潤滑油添加剤及び潤滑油添加剤の製造方法を提供することを目的とする。 This invention is made | formed in view of said point, and it aims at providing the manufacturing method of the lubricating oil additive and lubricating oil additive which can be applied comprehensively with respect to the lubricating oil of various uses. .
 上記の目的を達成するために、本発明に係る潤滑油添加剤は、潤滑油に添加される潤滑油添加剤であって、ポリオールエステル系合成基油と、カルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩と,ポリαオレフィンオリゴマーと、ジチオリン酸亜鉛系酸化防止剤と、コハク酸イミドと、チアジアゾール系極圧剤と、フェノール系酸化防止剤と、を含むことを特徴とする。 To achieve the above object, a lubricating oil additive according to the present invention is a lubricating oil additive added to a lubricating oil, and includes a polyol ester synthetic base oil and calcium carbonate having a calcite crystal structure. It includes a calcium sulfonate, a poly α-olefin oligomer, a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, and a phenol antioxidant.
 また、上記の目的を達成するために、本発明に係る潤滑油添加剤の製造方法は、潤滑油に添加される潤滑油添加剤の製造方法であって、ポリオールエステル系合成基油とポリαオレフィンオリゴマーとを所定容器内にて50℃以上90℃以下に加温して混合する第1工程と、第1工程における混合によって生成された生成物に対し、ジチオリン酸亜鉛系酸化防止剤と、コハク酸イミドと、チアジアゾール系極圧剤と、フェノール系酸化防止剤とを混合し、前記生成物に溶解させる第2工程と、第2工程における混合によって生成された生成物に対し、カルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩を混合させる第3工程と、を有することを特徴とする。 In order to achieve the above object, a method for producing a lubricating oil additive according to the present invention is a method for producing a lubricating oil additive to be added to a lubricating oil, comprising a polyol ester synthetic base oil and a poly α The first step of heating and mixing the olefin oligomer at 50 ° C. or higher and 90 ° C. or lower in a predetermined container, and the product generated by mixing in the first step, zinc dithiophosphate-based antioxidant, A second step in which succinimide, a thiadiazole extreme pressure agent, and a phenolic antioxidant are mixed and dissolved in the product, and the product produced by mixing in the second step is a calcite crystal. And a third step of mixing a calcium sulfonate salt containing calcium carbonate having a structure.
 本発明によれば、各種用途の潤滑油に対して総合的に適用可能な潤滑油添加剤及び潤滑油添加剤の製造方法を提供することができる。 According to the present invention, it is possible to provide a lubricating oil additive and a method for producing the lubricating oil additive that can be comprehensively applied to lubricating oils for various uses.
本実施形態に係る潤滑油添加剤の製造方法の一例を示すフローチャートである。It is a flowchart which shows an example of the manufacturing method of the lubricating oil additive which concerns on this embodiment.
 以下、本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described.
 [潤滑油添加剤の構成]
 本発明の実施形態に係る潤滑油添加剤は、以下の成分A~Gにより構成される。
[Composition of lubricating oil additive]
The lubricating oil additive according to the embodiment of the present invention is composed of the following components A to G.
 [成分A]
 本実施形態に係る潤滑油添加剤で用いられる成分Aは、エステル系基油の一種であり、低流動点、高粘度指数、高引火点であり熱安定性、酸化安定性に優れるという特徴を有するポリオールエステル系合成基油である。具体的には、二種類の脂肪酸を結合した単一物質の脂肪酸エステルであるトリ(カプリル酸/カプリン酸)トリメチロールプロパンである。
[Component A]
Component A used in the lubricating oil additive according to the present embodiment is a kind of ester base oil, and has a low pour point, a high viscosity index, a high flash point, and excellent thermal stability and oxidation stability. It is a polyol ester-based synthetic base oil. Specifically, tri (caprylic acid / capric acid) trimethylolpropane which is a single substance fatty acid ester in which two kinds of fatty acids are combined.
 当該成分Aの潤滑油添加剤中の含有量は25.0重量%以上75.0重量%以下であり、より好ましくは35.0重量%以上60.0重量%以下である。 The content of the component A in the lubricating oil additive is 25.0 wt% or more and 75.0 wt% or less, more preferably 35.0 wt% or more and 60.0 wt% or less.
 なお、成分Aとしては、上記のトリ(カプリル酸/カプリン酸)トリメチロールプロパンに限定されるものではない。その他の脂肪酸、例えば炭素数8~18(以下、上記の炭素数8であるカプリル酸、炭素数10であるカプリン酸を除いて記載)の直鎖状飽和脂肪酸であるペラルゴン酸、ウンデカン酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、マルガリン酸、ステアリン酸との合成基油でも良いし、炭素数8~18の直鎖状不飽和脂肪酸であるカプロレイン酸、ウンデシレン酸、リンデル酸、ラウロレイン酸、ツズ酸、フィセトレイン酸、ミリストレイン酸、ゾーマリン酸、ペトロセリン酸、オレイン酸、エライジン酸等との合成基油でもよい。また、ポリオールエステルに比べて摩擦低減効果が低いものの高温酸化安定性に優れたジエステル系基油であってもよい。 Component A is not limited to the above tri (caprylic acid / capric acid) trimethylolpropane. Other fatty acids such as pelargonic acid, undecanoic acid, and laurin, which are linear saturated fatty acids having 8 to 18 carbon atoms (hereinafter, excluding caprylic acid having 8 carbon atoms and capric acid having 10 carbon atoms). Synthetic base oils with acids, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, margaric acid, stearic acid, and caproleic acid, undecylenic acid, and Lindelic acid, which are linear unsaturated fatty acids having 8 to 18 carbon atoms , Synthetic base oils such as lauroleic acid, tuzuic acid, fisetreic acid, myristoleic acid, zomarinic acid, petrothelic acid, oleic acid, and elaidic acid. Further, it may be a diester base oil that has a low friction reducing effect as compared with a polyol ester but is excellent in high-temperature oxidation stability.
 [成分B]
 本実施形態に係る潤滑油添加剤で用いられる成分Bは、公知のαオレフィンを重合させることによって得られるポリαオレフィン(PAO)オリゴマーと呼ばれるものであり、本実施形態では、特に、高粘度ポリαオレフィンオリゴマー(高粘度PAO)が用いられる。公知のαオレフィンとは、例えば炭素数2~20のα-オレフィンであり、具体的にはエチレン、プロピレン、1-ブテン、1-ペンテン、1-ヘキセン、1-へプテン、1-オクテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン、1-トリデセン、1-テトラデセン、1-ペンタデセン、1-ヘキサデセン、1-へプタデセン、1-オクタデセン、1-ノナデセン又は1-イコセンであり、単独又は組み合わせて重合させる。
[Component B]
Component B used in the lubricating oil additive according to this embodiment is called a poly α-olefin (PAO) oligomer obtained by polymerizing a known α-olefin. Alpha olefin oligomers (high viscosity PAO) are used. The known α-olefin is, for example, an α-olefin having 2 to 20 carbon atoms, and specifically includes ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1 -Nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene or 1-icosene, Polymerize alone or in combination.
 ポリαオレフィンオリゴマーは、鉱油に近い組成でありながら、不飽和二重結合や硫黄などを含まない均一な分子構造を有し、高温熱安定性、せん断安定性、低流動点(低温流動性)、高粘度指数、高引火点という特徴を有する。具体的には、メタロセン触媒を利用して製造される立体型構造のポリαオレフィンオリゴマーが好ましく、このポリαオレフィンオリゴマーは他の触媒を利用して製造される直鎖型構造のものに比して粘度が落ちにくい。 Poly α-olefin oligomer has a uniform molecular structure that does not contain unsaturated double bonds or sulfur, etc., although it has a composition close to that of mineral oil, high temperature thermal stability, shear stability, low pour point (low temperature fluidity) , High viscosity index, high flash point. Specifically, a three-dimensional structure polyα-olefin oligomer produced using a metallocene catalyst is preferable, and this polyα-olefin oligomer is compared with one having a straight-chain structure produced using another catalyst. The viscosity is difficult to drop.
 当該成分Bの潤滑油添加剤中の含有量は10.0重量%以上50.0重量%以下であり、より好ましくは10.0重量%以上30.0重量%以下である。 The content of the component B in the lubricating oil additive is 10.0% by weight or more and 50.0% by weight or less, and more preferably 10.0% by weight or more and 30.0% by weight or less.
 なお、成分Bとしては、上記の立体型構造のポリαオレフィンオリゴマーに限定されるものではない。その他の粘度指数向上剤、例えばポリアルキルメタクリレ―ト、エチレン・プロピレンコポリマー、スチレン・ブタジエンコポリマー等を配合してもよい。 The component B is not limited to the above-mentioned poly α-olefin oligomer having a three-dimensional structure. Other viscosity index improvers, such as polyalkyl methacrylate, ethylene / propylene copolymer, styrene / butadiene copolymer, and the like, may be blended.
 [成分C]
 本実施形態に係る潤滑油添加剤で用いられる成分Cは、ジチオリン酸亜鉛を主成分としたジチオリン酸亜鉛系酸化防止剤であり、比較的低温領域で性能を発揮できるという特徴を有する。本実施形態においては、特に、第一級のアルキル基のジチオリン酸亜鉛を主成分とした酸化防止剤をいう。この第一級のアルキル基のジチオリン酸亜鉛は、第二級のアルキル基や第三級のアルキル基のジチオリン酸亜鉛に比べて摩耗防止性が非常に良好である。具体的には、2-エチルへキシルジチオリン酸亜鉛である。
[Component C]
Component C used in the lubricating oil additive according to the present embodiment is a zinc dithiophosphate antioxidant mainly composed of zinc dithiophosphate, and has a characteristic that it can exhibit performance in a relatively low temperature region. In the present embodiment, it refers to an antioxidant mainly composed of zinc dithiophosphate having a primary alkyl group. This primary alkyl group zinc dithiophosphate has very good anti-wear properties compared to secondary alkyl groups and tertiary alkyl group zinc dithiophosphates. Specifically, zinc 2-ethylhexyl dithiophosphate.
 当該成分Cの潤滑油添加剤中の含有量は0.5重量%以上3.0重量%以下であり、より好ましくは1.0重量%以上2.0重量%以下である。 The content of the component C in the lubricating oil additive is 0.5 wt% or more and 3.0 wt% or less, more preferably 1.0 wt% or more and 2.0 wt% or less.
 なお、成分Cとしては、上記の2-エチルへキシルジチオリン酸亜鉛に限定されるものではない。その他の酸化防止剤、例えば、ジプロピルジチオリン酸亜鉛、ジブチルジチオリン酸亜鉛、ジペンチルジチオリン酸亜鉛、ジへプチルジチオリン酸亜鉛、ジオクチルジチオリン酸亜鉛、ジデシルジチオリン酸亜鉛又はジドデシルジチオリン酸亜鉛等のジアルキルジチオリン酸亜鉛(ZnDTP)を、単独又は組み合わせて配合してもよい。また、特に成分Aとしてジエステル系合成基油を配合する場合には、ジプロピルジチオリン酸亜鉛、ジブチルジチオリン酸亜鉛、ジオクチルジチオリン酸亜鉛を、単独又は組み合わせて含有させたものが好ましい。 Component C is not limited to the above zinc 2-ethylhexyl dithiophosphate. Other antioxidants, for example, dialkyl such as zinc dipropyl dithiophosphate, zinc dibutyl dithiophosphate, zinc dipentyl dithiophosphate, zinc diheptyl dithiophosphate, zinc dioctyl dithiophosphate, zinc didecyl dithiophosphate or zinc didodecyl dithiophosphate Zinc dithiophosphate (ZnDTP) may be blended alone or in combination. In particular, when a diester synthetic base oil is blended as component A, it is preferable to contain zinc dipropyldithiophosphate, zinc dibutyldithiophosphate, or zinc dioctyldithiophosphate alone or in combination.
 [成分D]
 本実施形態に係る潤滑油添加剤で用いられる成分Dは、低温時でのスラッジや煤を油中に分散させる特徴を有するアルケニル又はアルキルコハク酸イミドと呼ばれる分散剤である。当該アルケニル又はアルキルコハク酸イミドは、配合される各添加剤の溶解性を助け、性能の持続性を増す効果を有する。本実施形態においては、特に、窒素重量含有量が1.0~2.0%であるポリイソブテニルコハク酸イミドをいう。
[Component D]
Component D used in the lubricating oil additive according to the present embodiment is a dispersant called alkenyl or alkyl succinimide having a characteristic of dispersing sludge and soot at low temperatures in the oil. The alkenyl or alkyl succinimide has an effect of helping the solubility of each additive to be added and increasing the durability of the performance. In the present embodiment, it particularly refers to polyisobutenyl succinimide having a nitrogen content of 1.0 to 2.0%.
 当該成分Dの潤滑油添加剤中の含有量は3.0重量%以上10.0重量%以下であり、より好ましくは4.0重量%以上6.0重量%以下である。 The content of the component D in the lubricating oil additive is 3.0% by weight or more and 10.0% by weight or less, more preferably 4.0% by weight or more and 6.0% by weight or less.
 なお、成分Dとしては、上記のポリイソブテニルコハク酸イミドに限定されるものではない。その他のアルケニル又はアルキルコハク酸イミド等を、単独又は組み合わせて配合してもよい。 Component D is not limited to the above polyisobutenyl succinimide. Other alkenyl or alkyl succinimide may be blended alone or in combination.
 [成分E]
 本実施形態に係る潤滑油添加剤で用いられる成分Eは、チアジアゾール(ベンゾビス)誘導体と呼ばれるチアジアゾール系極圧剤であり、金属の二面の間の摩擦、摩耗を減少したり、焼付を防止したりするという摩耗防止剤としての特徴も有する。本実施形態にて使用されるチアジアゾール誘導体は、ジメルカプトチアジアゾール誘導体であり、具体的には2,5-ジメルカプト-1,3,4-チアジアゾール、4,5-ジメルカプトチアジアゾール、3,5-ジメルカプト-1,2,4-チアジアゾール又は3,4-ジメルカプト-1,2,5-チアジアゾール等を、単独又は組み合わせたものである。
[Component E]
Component E used in the lubricating oil additive according to this embodiment is a thiadiazole-based extreme pressure agent called a thiadiazole (benzobis) derivative, which reduces friction and wear between two metal surfaces and prevents seizure. It also has a feature as an antiwear agent. The thiadiazole derivative used in the present embodiment is a dimercaptothiadiazole derivative, specifically 2,5-dimercapto-1,3,4-thiadiazole, 4,5-dimercaptothiadiazole, 3,5-dimercapto. -1,2,4-thiadiazole or 3,4-dimercapto-1,2,5-thiadiazole is used alone or in combination.
 当該成分Eの潤滑油添加剤中の含有量は1.0重量%以上6.0重量%以下であり、より好ましくは2.0重量%以上4.0重量%以下である。 The content of the component E in the lubricating oil additive is 1.0% by weight or more and 6.0% by weight or less, and more preferably 2.0% by weight or more and 4.0% by weight or less.
 なお、成分Eとしては、上記のジメルカプトチアジアゾール誘導体に限定されるものではない。その他の極圧剤、例えばトリアゾール誘導体を配合してもよい。また、特に成分Aとしてジエステル系合成基油を配合する場合には、製品製造の簡素化及び価格低減の観点から、チアジアゾール誘導体の代わりに、硫黄の元素を含む硫化脂肪酸エステル等の硫黄系極圧剤の配合が好ましい。この場合の潤滑油添加剤中の含有量は、1.0重量%以上9.0重量%以下であり、より好ましくは4.0重量%以上8.0重量%以下である。 The component E is not limited to the dimercaptothiadiazole derivative described above. Other extreme pressure agents such as triazole derivatives may be blended. In particular, when blending a diester synthetic base oil as component A, from the viewpoint of simplification of product production and price reduction, a sulfur-based extreme pressure such as a sulfurized fatty acid ester containing a sulfur element instead of a thiadiazole derivative. The formulation of the agent is preferred. In this case, the content in the lubricating oil additive is 1.0% by weight or more and 9.0% by weight or less, and more preferably 4.0% by weight or more and 8.0% by weight or less.
 [成分F]
 本実施形態に係る潤滑油添加剤で用いられる成分Fは、酸化防止やスラッジ生成防止の観点より配合されるフェノール系酸化防止剤であり、具体的には、例えばフェノール系酸化防止剤として汎用的に用いられる2,6-ジ-tert-ブチル-4-メチルフェノールである。
[Component F]
Component F used in the lubricating oil additive according to the present embodiment is a phenolic antioxidant blended from the viewpoint of preventing oxidation and preventing sludge formation. Specifically, for example, it is generally used as a phenolic antioxidant. 2,6-di-tert-butyl-4-methylphenol used in
 当該成分Fの潤滑油添加剤中の含有量は0.1重量%以上2.0重量%以下であり、より好ましくは0.1重量%以上1.5重量%以下である。 The content of the component F in the lubricating oil additive is 0.1 wt% or more and 2.0 wt% or less, more preferably 0.1 wt% or more and 1.5 wt% or less.
 なお、成分Fとしては、上記の2,6-ジ-tert-ブチル-4-メチルフェノールに限定されるものではない。その他のフェノール系酸化防止剤を配合してもよい。例えば、2,6-ジ-tert-ブチル-4-エチルフェノール、4,4’-メチレンビス(2,6-ジ-tert-ブチルフェノール)、2,2’-メチレンビス(4-エチル-6-tert-ブチルフェノール)等である。 Component F is not limited to the above 2,6-di-tert-butyl-4-methylphenol. You may mix | blend another phenolic antioxidant. For example, 2,6-di-tert-butyl-4-ethylphenol, 4,4′-methylenebis (2,6-di-tert-butylphenol), 2,2′-methylenebis (4-ethyl-6-tert- Butylphenol) and the like.
 [成分G]
 本実施形態に係る潤滑油添加剤で用いられる成分Gは、通常は工業用潤滑油の用途に使用され、炭酸カルシウムと水酸化カルシウムとを含有する過塩基性カルシウムスルホネートと呼ばれる清浄剤である。具体的には、カルサイト結晶構造の炭酸カルシウムを多く含有するスルホン酸カルシウム塩を使用する。すなわち、本実施形態にて使用されるスルホン酸カルシウム塩は、カルサイト結晶構造の炭酸カルシウムを含み且つカルシウム金属含有量2.0~12.0重量%であるスルホン酸カルシウム塩であり、TBN(Total Basic Number)が15~500のものである。カルサイト結晶構造の炭酸カルシウムを多く含有するスルホン酸カルシウム塩は、通常使用されるアラゴナイト結晶構造の炭酸カルシウムを多く含有するスルホン酸カルシウム塩に比べて、潤滑性能に優れている。
[Component G]
Component G used in the lubricating oil additive according to this embodiment is a detergent called an overbased calcium sulfonate that is usually used for industrial lubricating oil and contains calcium carbonate and calcium hydroxide. Specifically, a calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is used. That is, the calcium sulfonate salt used in the present embodiment is a calcium sulfonate salt containing calcium carbonate having a calcite crystal structure and having a calcium metal content of 2.0 to 12.0% by weight. Total Basic Number) is 15 to 500. A calcium sulfonate salt containing a large amount of calcium carbonate having a calcite crystal structure is superior in lubricating performance as compared to a calcium sulfonate salt containing a large amount of calcium carbonate having an aragonite crystal structure.
 当該成分Gの潤滑油添加剤中の含有量は5重量%以上30重量%以下であり、より好ましくは10重量%以上20重量%以下である。 The content of the component G in the lubricating oil additive is 5% by weight to 30% by weight, and more preferably 10% by weight to 20% by weight.
 [潤滑油添加剤の製造方法]
 続いて、本発明の実施形態に係る潤滑油添加剤の製造方法について説明する。
[Method for producing lubricating oil additive]
Then, the manufacturing method of the lubricating oil additive which concerns on embodiment of this invention is demonstrated.
 図1は、本実施形態に係る潤滑油添加剤の製造方法の一例を示すフローチャートである。本発明の実施形態に係る潤滑油添加剤は、図1に示すステップS1~S3(第1工程~第3工程)により製造される。 FIG. 1 is a flowchart showing an example of a method for producing a lubricating oil additive according to the present embodiment. The lubricant additive according to the embodiment of the present invention is manufactured by steps S1 to S3 (first step to third step) shown in FIG.
 すなわち、まずステップS1(第1工程)において、成分Aと成分Bとを所定容器内にて約50℃以上約90℃以下に加温して混合する(ステップS1)。次にステップS2(第2工程)において、ステップS1において混合された成分A及び成分Bに対し、成分C、成分D、成分E、成分Fの順に混合し、所定容器内にてこれら成分C~Fを溶解させる(ステップS3)。その後ステップS2における溶解性を確認した後に、ステップS3(第3工程)において更に成分Gを混合させる(ステップS3)。 That is, first, in step S1 (first step), component A and component B are heated to about 50 ° C. or more and about 90 ° C. or less in a predetermined container and mixed (step S1). Next, in step S2 (second process), component C, component D, component E, and component F are mixed in this order with component A and component B mixed in step S1, and these components C to C are mixed in a predetermined container. F is dissolved (step S3). Then, after confirming the solubility in step S2, component G is further mixed in step S3 (third step) (step S3).
 以上に示す第1工程~第3工程により本実施形態に係る潤滑油添加剤が製造される。 The lubricating oil additive according to this embodiment is manufactured through the first to third steps described above.
 [実施例]
 続いて、本発明の実施形態に係る潤滑油添加剤の実施例について説明する。本実施例に係る潤滑油添加剤P1~P4は、上記の成分A~成分Gを以下の表1に示す割合で配合して製造したものである。なお、参考例としての潤滑油添加剤Saは、上記の成分Gを0重量%として成分A~成分Gを配合して製造したものである。
Figure JPOXMLDOC01-appb-T000001
[Example]
Subsequently, examples of the lubricating oil additive according to the embodiment of the present invention will be described. Lubricating oil additives P1 to P4 according to this example are manufactured by blending the above components A to G in the proportions shown in Table 1 below. Note that the lubricating oil additive Sa as a reference example was prepared by blending the components A to G with the above component G being 0% by weight.
Figure JPOXMLDOC01-appb-T000001
 [第1比較例]
 本実施例に係る潤滑油添加剤P1~P4を市販の車両用のATF(Automatic Transmission Fluid)、CVTF(Continuous Variable Transmission Fluid)、ディーゼルエンジンオイル、サスペンションオイルに添加した場合の第1比較例を、それぞれ表2~表5にて示す。
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
[First Comparative Example]
A first comparative example in which the lubricating oil additives P1 to P4 according to this example are added to a commercially available vehicle ATF (Automatic Transmission Fluid), CVTF (Continuous Variable Transmission Fluid), diesel engine oil, and suspension oil, These are shown in Tables 2 to 5, respectively.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
 なお、表2~表5では、40℃における動粘度(単位:mm2/s)、100℃における動粘度(単位:mm2/s)、粘度指数、並びに公知のシェル四球式耐荷重試験を行った際の摩耗痕径(単位:mm)を測定した場合の測定値をそれぞれ示している。以下、各表について説明する。 In Tables 2 to 5, kinematic viscosity at 40 ° C. (unit: mm 2 / s), kinematic viscosity at 100 ° C. (unit: mm 2 / s), viscosity index, and known shell four-ball load resistance test The measured values are shown when the wear scar diameter (unit: mm) is measured. Hereinafter, each table will be described.
 表2では、市販の車両用のATF単体と市販の車両用のATFに対して従来の他社添加剤、参考例としての潤滑油添加剤Sa、本実施例に係る潤滑油添加剤P1~P4をそれぞれ当該ATFの総量の7%添加した場合との比較例を示している。なお、表2に係るシェル四球式耐荷重試験の試験条件(回転数、荷重、時間、温度)は、それぞれ1200rpm、294N(30kg)、60分、75℃である。 Table 2 shows conventional additives from other companies, lubricating oil additive Sa as a reference example, and lubricating oil additives P1 to P4 according to this example for ATF alone for commercial vehicles and ATF for commercial vehicles. Each shows a comparative example with the case where 7% of the total amount of ATF is added. The test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 2 are 1200 rpm, 294 N (30 kg), 60 minutes, and 75 ° C., respectively.
 表3では、市販の車両用のCVTF単体と市販の車両用のCVTFに対して従来の他社添加剤、参考例としての潤滑油添加剤Sa、本実施例に係る潤滑油添加剤P1~P4をそれぞれ当該CVTFの総量の7%添加した場合との比較例を示している。なお、表3に係るシェル四球式耐荷重試験の試験条件(回転数、荷重、時間、温度)は、それぞれ1200rpm、294N(30kg)、60分、75℃である。 Table 3 shows the conventional additives for other companies, the lubricant additive Sa as a reference example, and the lubricant additives P1 to P4 according to the present embodiment for CVTF alone for commercial vehicles and CVTF for commercial vehicles. Each shows a comparative example with the case where 7% of the total amount of the CVTF is added. The test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 3 are 1200 rpm, 294 N (30 kg), 60 minutes, and 75 ° C., respectively.
 表4では、市販の車両用のディーゼルエンジンオイル単体と、市販の車両用のディーゼルエンジンオイルに対して従来の他社添加剤、参考例としての潤滑油添加剤Sa、本実施例に係る潤滑油添加剤P1~P4をそれぞれ当該ディーゼルエンジンオイルの総量の10%添加した場合との比較例を示している。なお、表4に係るシェル四球式耐荷重試験の試験条件(回転数、荷重、時間、温度)は、それぞれ1200rpm、392N(40kg)、60分、75℃である。 In Table 4, a conventional diesel engine oil for a commercial vehicle, a conventional additive for other companies, a lubricating oil additive Sa as a reference example for the commercial diesel engine oil, and a lubricating oil addition according to this example A comparative example is shown in which each of the agents P1 to P4 is added at 10% of the total amount of the diesel engine oil. The test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 4 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
 表5では、市販の車両用のサスペンションオイル単体と、市販の車両用のサスペンションオイルに対して、参考例としての潤滑油添加剤Sa、本実施例に係る潤滑油添加剤P1~P4をそれぞれ当該サスペンションオイルの総量の10%添加した場合との比較例を示している。なお、表5に係るシェル四球式耐荷重試験の試験条件(回転数、荷重、時間、温度)は、それぞれ1200rpm、392N(40kg)、60分、75℃である。 In Table 5, the lubricating oil additive Sa as a reference example and the lubricating oil additives P1 to P4 according to the present embodiment are shown for the suspension oil for a commercial vehicle alone and the suspension oil for a commercial vehicle, respectively. The comparative example with the case where 10% of the total amount of suspension oil is added is shown. The test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 5 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
 表2~5に示すように、用途の異なる複数種類の潤滑油の各々について、本実施例に係る潤滑油添加剤P1~P4を添加した場合、従来の他社添加剤や参考例としての潤滑油添加剤Saに比して、シェル四球式耐荷重試験を行った際の摩耗痕径が添加前より短いものとなることがわかった。すなわち、用途の異なる複数種類の潤滑油の各々に対して優れた摩耗性能を実現することがわかった。 As shown in Tables 2 to 5, when each of a plurality of types of lubricating oils having different uses is added with the lubricating oil additives P1 to P4 according to the present embodiment, conventional lubricating oils as additives and reference examples are added. It was found that the wear scar diameter when the shell four-ball load bearing test was performed was shorter than that before the addition, compared to the additive Sa. That is, it was found that excellent wear performance was achieved for each of a plurality of types of lubricating oils having different applications.
 なお、成分G、すなわちカルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩が5.0重量%以上30.0重量%である場合に特に効果が表れる。成分Gが5.0重量%より大きい場合には、成分Gが0.0重量%の場合に比べ、シェル四球摩耗試験の摩耗痕径が顕著に小さく耐摩耗性能が向上しているからである。 また、成分Gが5.0重量%である場合より10.0重量%である場合の方がシェル四球摩耗試験の摩耗痕径が短く、更に成分Gが20.0重量%である場合の方が摩耗痕径は同一又は短い。一方、成分Gが20.0重量%である場合より30.0重量%である場合の方が、シェル四球摩耗試験の摩耗痕径の数値は同一又は長い。このように、用途の異なる複数種類の潤滑油の各々に本実施例に係る潤滑油添加剤P1~P4を添加した場合、シェル四球摩耗試験の結果を踏まえ、より好ましくは当該成分Gの含有量は10.0重量%から20.0重量%である。 It should be noted that the effect is particularly apparent when the component G, that is, the calcium sulfonate salt containing calcium carbonate having a calcite crystal structure is 5.0 wt% or more and 30.0 wt%. This is because when the component G is larger than 5.0% by weight, the wear scar diameter of the shell four-ball wear test is remarkably small and the wear resistance performance is improved as compared with the case where the component G is 0.0% by weight. . In addition, when the component G is 10.0% by weight, the wear scar diameter of the shell four-ball wear test is shorter than when the component G is 5.0% by weight, and when the component G is 20.0% by weight. However, the wear scar diameter is the same or short. On the other hand, when the component G is 30.0% by weight, the numerical value of the wear scar diameter in the shell four-ball wear test is the same or longer when the component G is 20.0% by weight. Thus, when the lubricating oil additives P1 to P4 according to the present embodiment are added to each of a plurality of types of lubricating oils having different uses, the content of the component G is more preferably based on the results of the shell four-ball wear test. Is from 10.0% to 20.0% by weight.
 また、本実施例に係る潤滑油添加剤をCVTFに添加した場合、添加前まで発生していた車両のクラッチのジャダーが解消したという副次的な効果が複数の事例として得られた。 In addition, when the lubricant additive according to this example was added to CVTF, the secondary effect that the judder of the vehicle clutch that had occurred before the addition was eliminated was obtained as a plurality of examples.
 [第2比較例]
 本実施例に係る潤滑油添加剤を市販の産業機械用のギヤオイルに添加した場合の第2比較例を、表6にて示す。
Figure JPOXMLDOC01-appb-T000006
[Second Comparative Example]
Table 6 shows a second comparative example in which the lubricating oil additive according to this example was added to a commercially available gear oil for industrial machinery.
Figure JPOXMLDOC01-appb-T000006
 なお、表6では、40℃における動粘度(単位:mm2/s)、100℃における動粘度(単位:mm2/s)、粘度指数、並びに公知のシェル四球式耐荷重試験を行った際の摩耗痕径(単位:mm)を測定した場合の測定値を示している。 In Table 6, kinematic viscosity at 40 ° C. (unit: mm 2 / s), kinematic viscosity at 100 ° C. (unit: mm 2 / s), viscosity index, and well-known shell four-ball load resistance test The measured value when the wear scar diameter (unit: mm) is measured is shown.
 表6では、市販の産業機械用のギヤオイルと市販の産業機械用のギヤオイルに対して、参考例としての潤滑油添加剤Sa、本実施例に係る潤滑油添加剤P1-P4をそれぞれ当該ギヤオイルの総量の10%添加した場合との比較例を示している。なお、表6に係るシェル四球式耐荷重試験の試験条件(回転数、荷重、時間、温度)は、それぞれ1200rpm、392N(40kg)、60分、75℃である。 In Table 6, the lubricating oil additive Sa as a reference example and the lubricating oil additives P1 to P4 according to the present example were added to the commercially available gear oil for industrial machinery and the commercially available gear oil for industrial machinery. The comparative example with the case where 10% of the total amount is added is shown. The test conditions (rotation speed, load, time, temperature) of the shell four-ball load resistance test according to Table 6 are 1200 rpm, 392 N (40 kg), 60 minutes, and 75 ° C., respectively.
 表6に示すように、産業機械用のギヤオイルについて、本実施例に係る潤滑油添加剤P1~P4を添加した場合、参考例としての潤滑油添加剤Saに比して、シェル四球式耐荷重試験を行った際の摩耗痕径が添加前より短いものとなることがわかった。すなわち、産業機械用のギヤオイルに対して優れた摩耗性能を実現することがわかった。なお、成分G、すなわちカルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩が5.0重量%以上30.0重量%である場合に特に効果が表れる。 As shown in Table 6, when the lubricating oil additives P1 to P4 according to this example are added to the gear oil for industrial machinery, the shell four-ball load capacity is compared with the lubricating oil additive Sa as a reference example. It was found that the wear scar diameter during the test was shorter than that before the addition. That is, it was found that excellent wear performance was achieved for gear oil for industrial machinery. The effect is particularly apparent when the component G, that is, the calcium sulfonate salt containing calcium carbonate having a calcite crystal structure is 5.0 wt% or more and 30.0 wt%.
 [第3比較例]
 本実施例に係る潤滑油添加剤を所定の第1の基油に添加した場合の第3比較例を、表7にて示す。
Figure JPOXMLDOC01-appb-T000007
[Third comparative example]
Table 7 shows a third comparative example in which the lubricant additive according to the present example is added to the predetermined first base oil.
Figure JPOXMLDOC01-appb-T000007
 表7では、市販の第1基油と市販の第1基油に対して本実施例に係る潤滑油添加剤P2を当該第1基油の総量の10%添加した場合の比較例を示している。具体的には、ワイブル分布に基づくスラスト玉軸受の寿命評価試験を行った場合の軸受理論寿命時間Lo(単位:h)に対する軸受破損までの稼働時間La(単位:h)の測定値の比(単位:無次元)、並びに、La(実際の測定値)/La(第1基油のみでの測定値)の計算値(単位:無次元)を示している。表7に係る軸受寿命評価試験の試験条件(スラスト玉軸受、回転数、荷重、)は、それぞれ#51104、750rpm、4.4kNである。 In Table 7, the comparative example at the time of adding 10% of the total amount of the said 1st base oil to the lubricating oil additive P2 which concerns on a present Example with respect to a commercially available 1st base oil and a commercially available 1st base oil is shown. Yes. Specifically, a ratio of measured values of operating time La (unit: h) until bearing failure to bearing theoretical life time Lo (unit: h) when a life evaluation test of a thrust ball bearing based on the Weibull distribution is performed ( (Unit: dimensionless) and calculated values (unit: dimensionless) of La (actual measured value) / La (measured value of only the first base oil) are shown. The test conditions (thrust ball bearing, rotation speed, load) of the bearing life evaluation test according to Table 7 are # 51104, 750 rpm, and 4.4 kN, respectively.
 表7に示すように、本実施例に係る潤滑油添加剤P2を添加することによって、上述したような粘度指数の向上に加え、軸受寿命時間が4.67倍と大きな性能向上を実現することが分かった。 As shown in Table 7, by adding the lubricating oil additive P2 according to the present embodiment, in addition to the improvement of the viscosity index as described above, the bearing life time is 4.67 times and a large performance improvement is realized. I understood.
 [第4比較例]
 本実施例に係る潤滑油添加剤を所定の第2の基油に添加した場合の第4比較例を、表8にて示す。
Figure JPOXMLDOC01-appb-T000008
[Fourth Comparative Example]
Table 8 shows a fourth comparative example in which the lubricant additive according to this example is added to the predetermined second base oil.
Figure JPOXMLDOC01-appb-T000008
 表8では、市販の第2基油と市販の第2基油に対して本実施例に係る潤滑油添加剤P2を当該第2基油の総量の10%添加した場合の比較例を示している。具体的には、ワイブル分布に基づくスラスト玉軸受の寿命評価試験を行った場合の軸受理論寿命時間Lo(単位:h)に対する軸受破損までの稼働時間La(単位:h)の測定値の比(単位:無次元)、La(実際の測定値)/La(第2基油のみでの測定値)の計算値(単位:無次元)、基油の動力に対する添加油使用時の動力削減率を示している。表8に係る軸受寿命評価試験の試験条件(スラスト玉軸受、回転数、荷重、)は、それぞれ#51104、750rpm、4.4kNである。 In Table 8, the comparative example at the time of adding 10% of the total amount of the said 2nd base oil to the lubricating oil additive P2 which concerns on a present Example with respect to a commercially available 2nd base oil and a commercially available 2nd base oil is shown. Yes. Specifically, a ratio of measured values of operating time La (unit: h) until bearing failure to bearing theoretical life time Lo (unit: h) when a life evaluation test of a thrust ball bearing based on the Weibull distribution is performed ( Unit: dimensionless), La (actual measured value) / La (measured value of the second base oil only) calculated value (unit: dimensionless), power reduction rate when using added oil relative to base oil power Show. The test conditions (thrust ball bearing, rotation speed, load) of the bearing life evaluation test according to Table 8 are # 51104, 750 rpm, and 4.4 kN, respectively.
 表8に示すように、本実施例に係る潤滑油添加剤P2を添加することによって、上述したような粘度指数の向上に加え、軸受寿命時間が14.50倍であり且つ動力削減率が8%であり、大きな性能向上を実現することが分かった。 As shown in Table 8, by adding the lubricating oil additive P2 according to this example, in addition to the improvement of the viscosity index as described above, the bearing life time is 14.50 times and the power reduction rate is 8 %, And it was found that a significant performance improvement was realized.
 以上に示すように、本発明の実施形態ならびに実施例に係る潤滑油添加剤によれば、車両用潤滑油及び工業用潤滑油(金属加工油を除く)に対して総合的に適用可能である。そのため、使用者が車両の各装置に潤滑油を適用しようとした場合、装置毎に潤滑油添加剤を準備しなければならないという問題を解決するとともに、現在社会で求められる省エネルギーと省資源の両立を可能にし、地球環境の改善を目指すことができる。 As described above, according to the embodiment of the present invention and the lubricating oil additive according to the examples, the lubricating oil additive can be comprehensively applied to vehicle lubricating oil and industrial lubricating oil (excluding metal processing oil). . Therefore, when the user tries to apply lubricating oil to each device of the vehicle, it solves the problem that a lubricating oil additive must be prepared for each device, and at the same time achieves both energy saving and resource saving that are currently required by society Can be aimed at improving the global environment.
 以上、本発明の一実施形態について説明したが、上記実施形態は本発明の適用例の一つを示したものであり、本発明の技術的範囲を上記実施形態の具体的構成に限定する趣旨ではない。 Although one embodiment of the present invention has been described above, the above embodiment shows one example of application of the present invention, and the technical scope of the present invention is limited to the specific configuration of the above embodiment. is not.

Claims (16)

  1.  潤滑油に添加される潤滑油添加剤であって、
     ポリオールエステル系合成基油と、
     カルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩と、
     ポリαオレフィンオリゴマーと、ジチオリン酸亜鉛系酸化防止剤と、コハク酸イミドと、チアジアゾール系極圧剤と、フェノール系酸化防止剤と、
     を含むことを特徴とする潤滑油添加剤。
    A lubricating oil additive added to the lubricating oil,
    A polyol ester synthetic base oil;
    A sulfonic acid calcium salt containing calcium carbonate having a calcite crystal structure;
    A poly α-olefin oligomer, a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, a phenol antioxidant,
    A lubricating oil additive comprising:
  2.  前記ポリオールエステル系合成基油の当該潤滑油添加剤中の含有量は35.0重量%以上60.0重量%以下であり、
     前記スルホン酸カルシウム塩の当該潤滑油添加剤中の含有量は5.0重量%以上30.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。
    The content of the polyol ester synthetic base oil in the lubricating oil additive is 35.0 wt% or more and 60.0 wt% or less,
    The lubricating oil additive according to claim 1, wherein the content of the calcium sulfonate in the lubricating oil additive is 5.0 wt% or more and 30.0 wt% or less.
  3.  前記ポリオールエステル系合成基油は、炭素数8~18の直鎖状飽和脂肪酸を含むことを特徴とする請求項1に記載の潤滑油添加剤。 2. The lubricating oil additive according to claim 1, wherein the polyol ester-based synthetic base oil contains a linear saturated fatty acid having 8 to 18 carbon atoms.
  4.  前記ポリオールエステル系合成基油は、トリ(カプリル酸/カプリン酸)トリメチロールプロパンを含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the polyol ester-based synthetic base oil contains tri (caprylic acid / capric acid) trimethylolpropane.
  5.  前記ポリαオレフィンオリゴマーは、メタロセン触媒を利用して製造される立体型構造を有することを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the poly α-olefin oligomer has a three-dimensional structure produced using a metallocene catalyst.
  6.  前記ポリαオレフィンオリゴマーの当該潤滑油添加剤中の含有量は、10.0重量%以上50.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the poly α-olefin oligomer in the lubricating oil additive is 10.0 wt% or more and 50.0 wt% or less.
  7.  前記ジチオリン酸亜鉛系酸化防止剤は、第一級のアルキル基のジチオリン酸亜鉛を主成分とした酸化防止剤を含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the zinc dithiophosphate antioxidant includes an antioxidant mainly composed of zinc dithiophosphate having a primary alkyl group.
  8.  前記ジチオリン酸亜鉛は、2-エチルへキシルジチオリン酸亜鉛を含むことを特徴とする請求項7に記載の潤滑油添加剤。 The lubricating oil additive according to claim 7, wherein the zinc dithiophosphate contains zinc 2-ethylhexyl dithiophosphate.
  9.  前記ジチオリン酸亜鉛系酸化防止剤の当該潤滑油添加剤中の含有量は、0.5重量%以上3.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the zinc dithiophosphate antioxidant in the lubricating oil additive is 0.5 wt% or more and 3.0 wt% or less.
  10.  前記コハク酸イミドは、ポリイソブテニルコハク酸イミドを含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the succinimide contains polyisobutenyl succinimide.
  11.  前記コハク酸イミドの当該潤滑油添加剤中の含有量は、3.0重量%以上10.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the succinimide in the lubricating oil additive is 3.0 wt% or more and 10.0 wt% or less.
  12.  前記チアジアゾール系極圧剤は、2,5-ジメルカプト-1,3,4-チアジアゾール、4,5-ジメルカプトチアジアゾール、3,5-ジメルカプト-1,2,4-チアジアゾール、および3,4-ジメルカプト-1,2,5-チアジアゾールからなる群から選択される少なくとも一種を含むことを特徴とする請求項1に記載の潤滑油添加剤。 The thiadiazole extreme pressure agent includes 2,5-dimercapto-1,3,4-thiadiazole, 4,5-dimercaptothiadiazole, 3,5-dimercapto-1,2,4-thiadiazole, and 3,4-dimercapto The lubricating oil additive according to claim 1, comprising at least one selected from the group consisting of -1,2,5-thiadiazole.
  13.  前記チアジアゾール系極圧剤の当該潤滑油添加剤中の含有量は、1.0重量%以上6.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein a content of the thiadiazole extreme pressure agent in the lubricating oil additive is 1.0 wt% or more and 6.0 wt% or less.
  14.  前記フェノール系酸化防止剤は、2.6-ジ-tert-ブチル-4-メチルフェノールを含むことを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the phenol-based antioxidant contains 2.6-di-tert-butyl-4-methylphenol.
  15.  前記フェノール系酸化防止剤の当該潤滑油添加剤中の含有量は、0.1重量%以上2.0重量%以下であることを特徴とする請求項1に記載の潤滑油添加剤。 The lubricating oil additive according to claim 1, wherein the content of the phenolic antioxidant in the lubricating oil additive is 0.1 wt% or more and 2.0 wt% or less.
  16.  潤滑油に添加される潤滑油添加剤の製造方法であって、
     ポリオールエステル系合成基油とポリαオレフィンオリゴマーとを所定容器内にて50℃以上90℃以下に加温して混合する第1工程と、
     第1工程における混合によって生成された生成物に対し、ジチオリン酸亜鉛系酸化防止剤と、コハク酸イミドと、チアジアゾール系極圧剤と、フェノール系酸化防止剤とを混合し、前記生成物に溶解させる第2工程と、
     第2工程における混合によって生成された生成物に対し、カルサイト結晶構造の炭酸カルシウムを含むスルホン酸カルシウム塩を混合させる第3工程と、
     を有することを特徴とする潤滑油添加剤の製造方法。
    A method for producing a lubricating oil additive to be added to a lubricating oil, comprising:
    A first step of heating and mixing the polyol ester-based synthetic base oil and the polyα-olefin oligomer in a predetermined container at 50 ° C. or higher and 90 ° C. or lower;
    The product produced by mixing in the first step is mixed with a zinc dithiophosphate antioxidant, a succinimide, a thiadiazole extreme pressure agent, and a phenol antioxidant, and dissolved in the product. A second step of
    A third step of mixing the product produced by mixing in the second step with a calcium sulfonate salt containing calcium carbonate having a calcite crystal structure;
    A method for producing a lubricating oil additive, comprising:
PCT/JP2018/006596 2017-02-22 2018-02-22 Lubricating oil additive and method for producing lubricating oil additive WO2018155601A1 (en)

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