WO2018150796A1 - Heat medium heating apparatus and vehicle air conditioning apparatus - Google Patents
Heat medium heating apparatus and vehicle air conditioning apparatus Download PDFInfo
- Publication number
- WO2018150796A1 WO2018150796A1 PCT/JP2018/001368 JP2018001368W WO2018150796A1 WO 2018150796 A1 WO2018150796 A1 WO 2018150796A1 JP 2018001368 W JP2018001368 W JP 2018001368W WO 2018150796 A1 WO2018150796 A1 WO 2018150796A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat medium
- width
- flow path
- casing
- seal surface
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
- B60H1/2225—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters arrangements of electric heaters for heating air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
- B60H1/2221—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters arrangements of electric heaters for heating an intermediate liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/24—Devices purely for ventilating or where the heating or cooling is irrelevant
- B60H1/26—Ventilating openings in vehicle exterior; Ducts for conveying ventilating air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/14—Sealings between relatively-stationary surfaces by means of granular or plastic material, or fluid
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
- H05B1/023—Industrial applications
- H05B1/0236—Industrial applications for vehicles
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/02—Heaters using heating elements having a positive temperature coefficient
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/022—Heaters specially adapted for heating gaseous material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/022—Heaters specially adapted for heating gaseous material
- H05B2203/023—Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system
Definitions
- the present invention relates to a heat medium heating device and a vehicle air conditioner including the heat medium heating device.
- Conventional heat medium heating devices constituting vehicle air conditioners include a PTC heater having a PTC (Positive Temperature Coefficient) element as a heating element.
- Patent Document 1 discloses a heat in which a PCT heater is disposed between a first casing part in which a first heat medium flow path is formed and a second casing part in which a second heat medium flow path is formed. A medium heating device is disclosed.
- Patent Document 1 discloses a communication portion that includes a first communication port and a heat medium that moves between a first heat medium flow channel and a second heat medium flow channel.
- the first communication port is provided in the first casing part and communicates with the first heat medium flow path.
- the second communication port is provided in a portion of the second casing portion that faces the first communication port and communicates with the second heat medium flow path.
- a liquid gasket is sandwiched between the first casing portion and the second casing portion, thereby sealing between the first casing portion and the second casing portion. Things have been done.
- the liquid gasket may protrude inside the communication portion, and the opening diameter of the communication portion may be reduced. There is a possibility that the flow of the heat medium passing through the communication portion is obstructed.
- the present invention provides a heat medium heating device and a vehicle air conditioner capable of suppressing the obstruction of the flow of the heat medium flowing through the communication portion that communicates the first heat medium flow channel and the second heat medium flow channel.
- the purpose is to provide.
- a heating medium heating device includes a flat first sealing surface, a first heating medium channel through which a heating medium flows, and the first heating medium flow.
- a first casing part including a first communication port which is in communication with a path and has one end adjacent to the first sealing surface; a second sealing surface which is a flat surface facing the first sealing surface; A second heat medium flow path through which the heat medium flows, and a second heat flow path that communicates with the second heat medium flow path and that has one end adjacent to the second sealing surface communicated with one end of the first communication port.
- a second casing portion including the communication port, a communication portion including the first communication port and the second communication port, at least one opening provided in the first and second casing portions, and A casing having a recess, and the first heat medium flow path accommodated in the casing, A PTC heater disposed between the second heat medium flow path and a liquid gasket provided between the first seal surface and the second seal surface, the opening and One end of the recess is provided with a first inclined portion including a first inclined surface that is inclined with respect to the first seal surface or the second seal surface and expands the diameter of the opening or the recess.
- One end of the first and second communication ports is inclined with respect to the first seal surface or the second seal surface, and the first communication port Alternatively, a second inclined portion including a second inclined surface 51a that expands one end of the second communication port is provided, and the width of the second inclined portion is the width of the first inclined portion. Wider than.
- the width of the second inclined portion provided at one end of the first communication port is made wider than the width of the first inclined portion provided at one end of the at least one opening and the recess.
- the width of the second inclined portion may be not less than 1.5 times and not more than 2.5 times the width of the first inclined portion.
- the width of the second inclined portion is smaller than 1.5 times the width of the first inclined portion, it is formed between the second seal surface or the first seal surface and the second inclined surface.
- the volume of the gap is reduced. As a result, it becomes difficult to keep the liquid gasket protruding from between the first seal surface and the second seal surface in the gap, and the liquid gasket is more likely to protrude inside the communicating portion.
- the width of the second inclined portion is larger than 2.5 times the width of the first inclined portion, the first seal surface or the second seal surface disposed around the second inclined portion. It is difficult to ensure a sufficient width. In such a case, the sealing performance of the liquid gasket arranged between the first casing part and the second casing part may be lowered.
- the width of the second inclined portion is set to be 1.5 to 2.5 times the width of the first inclined portion, so that the second inclined portion is disposed between the first casing portion and the second casing portion. It is possible to suppress the obstruction of the flow of the heat medium flowing through the communicating portion (inhibition due to the liquid gasket) while sufficiently securing the sealing performance of the liquid gasket.
- An air conditioner for a vehicle is provided with the heat medium heating device, a blower that circulates outside air or air in the passenger compartment, and a downstream side of the blower, and cools the outside air or the air. And a radiator that is provided on the downstream side of the cooler and in which the heat medium heated by the PTC heater is circulated.
- the vehicle air conditioner since the vehicle air conditioner includes the heat medium heating device, it is possible to suppress the obstruction of the flow of the heat medium that flows through the communication portion that communicates the first heat medium flow path and the second heat medium flow path. .
- FIG. 3 is a schematic cross-sectional view of the heat medium heating device shown in FIG. 2 in the A 1 -A 2 line direction.
- FIG. 4 is a schematic cross-sectional view in the B 1 -B 2 line direction of the heat medium heating device shown in FIG. 3.
- It is a schematic cross-sectional view of a C 1 -C 2 along the line of the heat medium heating apparatus shown in FIG.
- It is sectional drawing to which the part enclosed by the area
- the vehicle air conditioner 10 which concerns on this embodiment is demonstrated.
- the arrows shown in FIG. 1 indicate the flow direction of the outside air or the air in the passenger compartment.
- the vehicle air conditioner 10 is an air conditioner applicable to, for example, a hybrid vehicle or an electric vehicle.
- a vehicle air conditioner 10 includes a housing 11, a blower 13, a cooler 15, a radiator 16 constituting a heat medium circulation circuit 19, an air mix damper 17, and a heat medium heating device. And a heat medium circulation circuit 19 including 25.
- the housing 11 includes an intake port 11A, a discharge port 11B, and a flow path 11C.
- the intake port 11A is an opening for taking outside air or air in the vehicle interior (hereinafter simply referred to as “air”) into the flow path 11C.
- the discharge port 11B is connected to a plurality of outlets provided in the passenger compartment for the air that has passed through the flow path 11C.
- the flow path 11 ⁇ / b> C is a path through which air flows, and is partitioned in the housing 11.
- the blower 13 is provided in the vicinity of the intake port 11A in the housing 11.
- the blower 13 sucks air from the intake port 11 ⁇ / b> A and pumps the sucked air to the downstream side of the blower 13.
- the cooler 15 is provided in the housing 11 located on the downstream side of the blower 13.
- the cooler 15 is disposed so as to block a part of the flow path 11C.
- the cooler 15 constitutes a refrigerant circuit together with a compressor, a condenser, and an expansion valve (not shown).
- the cooler 15 evaporates the refrigerant adiabatically expanded by the expansion valve, thereby cooling the air passing through the cooler 15 and supplying the cooled air to the downstream side of the cooler 15.
- the heat radiator 16 constitutes a heat medium circulation circuit 19 together with the circulation line 21, the tank 23, the pump 24, the engine (not shown), and the heat medium heating device 25.
- the radiator 16 is provided in the flow path 11 ⁇ / b> C located on the downstream side of the cooler 15.
- the radiator 16 has an inlet 16A and an outlet 16B connected to the circulation line 21.
- a heat medium via the heat medium heating device 25 is introduced into the introduction port 16A through the circulation line 21.
- the heat medium that has passed through the radiator 16 is led out to the circulation line 21 from the outlet 16B.
- the radiator 16 heats the air by exchanging heat between the air cooled from the cooler 15 and the heat medium, and supplies the heated air to the downstream side.
- the air mix damper 17 is provided in the flow path 11C located between the cooler 15 and the radiator 16.
- the air mix damper 17 is a damper for adjusting the ratio between the amount of air that has passed through the radiator 16 and the amount of air that flows by bypassing the radiator 16.
- the air mix damper 17 has a function of adjusting the temperature of air mixed downstream of the air mix damper 17.
- the heat medium circulation circuit 19 includes a radiator 16, a circulation line 21, a tank 23, a pump 24, an engine (not shown), and a heat medium heating device 25.
- the heat medium circulation circuit 19 heats the engine coolant with the heat medium heater 25 when the temperature of the engine coolant that is the heat medium does not increase so much, for example, during hybrid operation.
- the air which passes the heat radiator 16 in the housing 11 is heated by circulating the heated engine-cooling water with the circulation line 21 with the pump 24.
- the circulation line 21 is disposed outside the housing 11.
- the circulation line 21 connects the radiator 16, the tank 23, the pump 24, the engine (not shown), and the heat medium heating device 25.
- the circulation line 21 is a line for circulating the heat medium.
- the vehicle air conditioner 10 When the vehicle air conditioner 10 is applied to a hybrid vehicle, for example, engine cooling water of the hybrid vehicle can be used as the heat medium. Further, when the vehicle air conditioner 10 is applied to an electric vehicle that does not include an engine, for example, brine or the like can be used as the heat medium.
- the tank 23 is provided in the circulation line 21 located on the outlet 16B side. A heat medium is stored in the tank 23.
- the pump 24 is provided in the circulation line 21 located on the downstream side of the tank 23.
- the pump 24 supplies the heat medium in the tank 23 to the heat medium heating device 25.
- the heat medium heating device 25 is provided in the circulation line 21 located between the pump 24 and the radiator 16.
- the X direction is the longitudinal direction of the heat medium heating device 25
- the Y direction is the short direction of the heat medium heating device 25 perpendicular to the X direction
- the Z direction is the XY plane.
- the stacking direction of the PTC heater 33 and the control board 37 perpendicular to is shown.
- FIG. 7 as an example of the opening 49, an opening into which the first and second terminals 62A and 63A constituting the first and second electrode plates 62 and 63 of the PTC heater 33 are inserted is illustrated. Further, in FIG.
- W 1 is the width of the first sealing surface 46a which is arranged around the second inclined portion 51A (hereinafter, referred to as “width W 1 ')
- W 2 is the first inclined portion 50A Width (hereinafter referred to as “width W 2 ”)
- W 3 indicate the width of the second inclined portion 51A (hereinafter referred to as “width W 3 ”), respectively.
- the heat medium heating device 25 includes a casing 31, a liquid gasket 32, a PTC heater 33, an insulating member 34, and a control board 37.
- the casing 31 includes a first casing part 41 including a first heat medium flow path 48, a second casing part 42 including a second heat medium flow path 56, and first and second heat medium flow paths. And a communication portion 43 for communicating with 48 and 56.
- the first casing part 41 is separate from the second casing part 42.
- the first casing part 41 includes a substrate housing part 45, a flow path forming part 46, and a lid part 47.
- the substrate housing part 45 is provided between the flow path forming part 46 and the lid part 47.
- the substrate housing part 45 includes a substrate housing space 45A, a heat medium inlet 45B, and a heat medium outlet 45C.
- the substrate housing space 45A houses the control board 37.
- the heat medium inlet 45B is connected to a circulation line 21 that circulates the heat medium.
- the heat medium introduction port 45 ⁇ / b> B introduces the heat medium into the first and second heat medium flow paths 48 and 56 formed in the casing 31.
- the heat medium outlet 45C is connected to the circulation line 21.
- the heat medium outlet 45C guides the heat medium that has passed through the first and second heat medium flow paths 48 and 56 provided in the casing 31 to the circulation line 21.
- the flow path forming unit 46 includes a plate-like member 46 ⁇ / b> A, a plurality of fins 46 ⁇ / b> B, at least one opening 49 and a recess 50, and a first communication port 51.
- One or more openings 49 and recesses 50 may be provided.
- the plate-like member 46A has a first seal surface 46a and a heater accommodating portion 46C.
- the first seal surface 46 a is a plane that faces the second casing portion 42.
- the first seal surface 46 a is a surface facing the second seal surface 53 a constituting the second casing part 42.
- a liquid gasket 32 as a seal member is provided on the first seal surface 46a.
- the width W1 of the first seal surface 46a can be set as appropriate.
- the heater accommodating portion 46C is a recess 50 in which the PTC heater 33 is accommodated.
- the PTC heater 33 is accommodated in the heater accommodating portion 46 ⁇ / b> C so as to face the first heat medium flow path 48 in the Z direction.
- the plurality of fins 46B are provided on the plate member 46A on the side facing the substrate housing portion 45.
- the plurality of fins 46 ⁇ / b> B protrude in the direction toward the substrate housing portion 45.
- a first heat medium flow path 48 is defined between the side of the plate-like member 46 ⁇ / b> A where the plurality of fins 46 ⁇ / b> B are provided and the substrate housing portion 45.
- the first heat medium flow channel 48 is a plurality of parallel flow channels through which the heat medium flows.
- the first heat medium channel 48 communicates with the heat medium inlet 45B and the heat medium outlet 45C.
- the first heat medium flow path 48 is disposed so as to face one surface of the PTC heater 33.
- the opening 49 is provided so as to penetrate the plate-like member 46A.
- One end of the opening 49 is adjacent to the first seal surface 46a.
- a first inclined portion 49A including a first inclined surface 49a for expanding the diameter of the opening 49 is provided.
- the first inclined surface 49a is a surface inclined with respect to the first seal surface 46a.
- the periphery of the first inclined surface 49a is surrounded by a first seal surface 46a.
- the liquid gasket 32 is disposed on the first inclined surface 49a.
- the first inclined surface 49a faces the second seal surface 53a in the Z direction through the liquid gasket 32.
- the recess 50 is a recess formed on the first seal surface 46a side of the plate-like member 46A. One end of the recess 50 is adjacent to the first seal surface 46a. At one end of the recess 50, a first inclined portion 50A including a first inclined surface 50a for expanding the diameter of the recess 50 is provided.
- the first inclined surface 50a is a surface inclined with respect to the first seal surface 46a.
- the periphery of the first inclined surface 50a is surrounded by the first seal surface 46a.
- a liquid gasket 32 is disposed on the first inclined surface 50a.
- the first inclined surface 50a faces the second seal surface 53a in the Z direction through the liquid gasket 32.
- the width W 2 of the first inclined portion 50A is, for example, can be configured equal to the width of the first inclined portion 49A.
- the heater accommodating part 46C and the heater accommodating part 46C are integrated, and the recessed part etc. in which a part of 2nd casing part 42 is accommodated can be illustrated, for example.
- the width of 50A is equal (i.e., the first inclined portion 49A, the width of 50A is the case of the width W 2) will be described by way of example .
- the first communication port 51 communicates with the first heat medium flow path 48 and constitutes a part of the communication part 43.
- the first communication port 51 extends in the Z direction.
- One end of the first communication port 51 is adjacent to the first seal surface 46a.
- the periphery of the second inclined surface 51a is surrounded by the first seal surface 46a.
- the inclination angle ⁇ of the second inclined surface 51a with respect to the first seal surface 46a can be, for example, 30 °, but is not limited to this angle.
- Width W 3 of the second inclined portion 51A (the width W 3 of the portion where the second inclined portion 51A is formed), the first inclined portion 49A, may be configured to be wider than the width W 2 of 50A .
- a second seal facing the second inclined surface 51a in the Z-direction The liquid gasket 32 protruding from between the first seal surface 46a and the second seal surface 53a can be disposed in the gap formed between the surface 53a and the second inclined surface 51a.
- the width W 3 of the second inclined portion 51A, the first inclined portion 49A may be less than or equal to 2.5 times 1.5 times the width W 2 of 50A.
- Width W 3 of the second inclined portion 51A is first inclined portion 49A, when less than 1.5 times the width W 2 of 50A, between the second sealing surface 53a and the second inclined surface 51a
- the volume of the gap formed is reduced. Thereby, it may be difficult to keep the liquid gasket 32 protruding from between the first seal surface 46a and the second seal surface 53a in the gap.
- the width W 3 of the second inclined portion 51A is first inclined portion 49A, the greater than 2.5 times the width W 2 of 50A, a first arranged around the second inclined portion 51A it may become difficult to sufficiently ensure the width W 1 of the sealing surface 46a. In such a case, the sealing performance of the liquid gasket 32 disposed between the first casing portion 41 and the second casing portion 42 may be lowered.
- the width W 3 of the second inclined portion 51A by a first inclined portion 49A, 1.5 times or more of 50A width W 2 of 2.5 times or less, the first casing portion 41 second The sufficient sealing performance of the liquid gasket 32 disposed between the casing portion 42 and the casing portion 42 can be ensured, and the inhibition of the flow of the heat medium flowing through the communication portion 43 (inhibition due to the liquid gasket 32) can be suppressed.
- the lid portion 47 is configured to be separable from the substrate housing portion 45.
- the lid 47 is fixed with screws.
- the lid portion 47 faces the control board 37 disposed in the board housing space 45A.
- the second casing part 42 includes a flow path forming part 53 and a lid part 54.
- the flow path forming portion 53 includes a plate-like member 53A, a plurality of fins 53B, at least one opening and recess (not shown), and a second communication port 55.
- the plate-like member 53A has a second seal surface 53a.
- the second seal surface 53a is a flat surface facing the first seal surface 46a.
- the second seal surface 53a faces the first inclined surfaces 49a and 50a and the second inclined surface 51a in the Z direction.
- the liquid gasket 32 is disposed on the second seal surface 53a.
- the plurality of fins 53B are provided on the plate member 53A on the side facing the lid portion 54.
- the plurality of fins 53 ⁇ / b> B project in a direction toward the lid portion 54.
- a second heat medium flow path 56 is defined between the side of the plate-like member 53 ⁇ / b> A where the plurality of fins 53 ⁇ / b> B are provided and the lid portion 54.
- the second heat medium flow path 56 is a plurality of parallel flow paths through which the heat medium flows.
- the second heat medium flow path 56 communicates with the heat medium inlet 45B and the heat medium outlet 45C.
- the second heat medium flow path 56 is disposed so as to face the other surface of the PTC heater 33.
- the opening is provided so as to penetrate the plate-like member 53A.
- One end of the opening is adjacent to the second seal surface 53a.
- the first inclined portion 49A described above is not provided at one end of the opening. That is, the periphery of the opening is surrounded by the second seal surface 53a.
- the recess is formed on the second seal surface 53a side of the plate-like member 53A. One end of the recess is adjacent to the second seal surface 53a.
- the first inclined portion 50A described above is not provided at one end of the recess. That is, the periphery of the recess is surrounded by the second seal surface 53a.
- the second communication port 55 is provided in the plate-like member 53A and extends in the Z direction. One end of the second communication port 55 is exposed from the second seal surface 53a. One end of the second communication port 55 faces one end of the first communication port 51.
- the second communication port 55 communicates with the second heat medium flow channel 56 and the first communication port 51.
- the second communication port 55 and the first communication port 51 constitute a communication part 43.
- the second inclined portion 51A described above is not provided at one end of the second communication port 55. That is, the periphery of one end of the second communication port 55 is surrounded by the second seal surface 53a.
- the communication part 43 is partitioned in the casing 31.
- the communication portion 43 is configured to include first and second communication ports 51 and 55 arranged in the Z direction.
- the communication part 43 functions as a communication path through which the heat medium moving between the first heat medium flow path 48 and the second heat medium flow path 56 flows.
- the liquid gasket 32 is provided between the first seal surface 46 a and the second seal surface 53 a and seals between the first casing portion 41 and the second casing portion 42.
- a portion of the liquid gasket 32 that protrudes from between the first seal surface 46a and the second seal surface 53a is between the first inclined surfaces 49a, 50a and the second seal surface 53a or the second seal surface 53a. It arrange
- liquid gasket 32 for example, an organic solvent type liquid gasket, a solventless type liquid gasket, an aqueous type liquid gasket, or the like can be used.
- organic solvent type liquid gasket it is possible to use, for example, a modified alkyd type, a fiber ester type, or a synthetic rubber type liquid gasket.
- solventless liquid gasket it is possible to use, for example, phenol-based, modified ester-based, silicone-based, acrylic-based liquid gaskets.
- an aqueous type liquid gasket for example, an aqueous acrylic liquid gasket can be used.
- the PTC heater 33 is accommodated in the heater accommodating portion 46C.
- the PTC heater 33 is disposed between the first heat medium flow path 48 and the second heat medium flow path 56.
- a PTC element 61, a first electrode plate 62, and a second electrode plate 63 are included.
- the PTC element 61 is an element having a rectangular plate shape, and is disposed between the first electrode plate 62 and the second electrode plate 63.
- the first electrode plate 62 is provided on one surface of the PTC element 61 facing the plate-like member 46A.
- the first electrode plate 62 has a plate-like electrode plate body and three first terminals 62A.
- the electrode plate main body constituting the first electrode plate 62 is divided into three.
- the second terminal 62A is provided on the outer periphery of each divided electrode plate body.
- the first terminal 62 ⁇ / b> A is provided on the outer peripheral portion of the electrode plate main body constituting the first electrode plate 62.
- the first terminal 62A is screwed to the control board 37 with a first screw 38. Thus, the first terminal 62A is electrically connected to the control board 37.
- the second electrode plate 63 is provided on the other surface of the PTC element 61 facing the flow path forming portion 53.
- the second electrode plate 63 has a plate-shaped electrode plate main body and one second terminal 63A.
- the second terminal 63 ⁇ / b> A is provided on the outer peripheral portion of the electrode plate main body constituting the second electrode plate 63.
- the second terminal 63A is screwed to the control board 37 by a second screw 39. Thus, the second terminal 63A is electrically connected to the control board 37.
- the PTC heater 33 configured as described above heats the heat medium flowing through the first and second heat medium flow paths 48 and 56.
- the heat medium heated by the PTC heater 33 is introduced into the radiator 16 through the inlet 16 ⁇ / b> A of the radiator 16.
- An insulating plate (not shown) is provided between the PTC heater 33 and the flow path forming portions 46 and 53. By this insulating plate, the PTC heater 33 and the flow path forming portions 46 and 53 are insulated.
- the insulating member 34 includes a frame body 73, a first guide portion 75, and a second guide portion 76.
- the frame 73 has a shape surrounding the side surface of the structure including the electrode plate main body of the first electrode plate 62, the PTC element 61, and the electrode plate main body of the second electrode plate 63.
- the frame body 73 is disposed between the flow path forming portion 46 and the flow path forming portion 53 in a state of surrounding the electrode plate main bodies of the first electrode plates 62 and 63 and the side surface of the laminated structure including the PTC elements 61. Has been.
- the outer peripheral surface of the frame 73 is in contact with the inner surface of the heater accommodating portion 46C.
- Three first guide portions 75 are provided on the long side of the frame body 73.
- the two first guide portions 75 are provided adjacent to each other.
- the remaining one first guide portion 75 is provided at a position separated from the other two first guide portions 75.
- the first guide portion 75 has a first opening 75A extending in the Z direction.
- the first terminal 62A is inserted into the first opening 75A.
- the first guide portion 75 has a shape surrounding the first terminal 62A.
- One second guide portion 76 is provided on the long side of the frame 73 provided with the first guide portion 75.
- the second guide portion 76 is disposed adjacent to one first guide portion 75.
- the second guide portion 76 has a second opening 76A extending in the Z direction.
- the second guide portion 76 has a second terminal 63A inserted therein.
- the second guide portion 76 has a shape surrounding the second terminal 63A.
- the insulating member 34 configured as described above, it is possible to insulate between the conductor disposed around the side surface of the PTC heater 33 and the side surface of the PTC heater 33, and the PTC heater 33 with respect to the control board 37. Positioning can be performed.
- the control board 37 is housed in the board housing space 45A.
- the control board 37 includes a board body 66, electronic components 68 and 69, a first connection part (not shown), and a second connection part (not shown).
- the substrate body 66 is fixed to the substrate housing portion 45.
- the substrate body 66 has a first surface 66a and a second surface 66b.
- the first surface 66 a is a surface facing the lid portion 47.
- the second surface 66b is a surface disposed on the opposite side of the first surface 66a.
- the second surface 66 b is a surface facing the substrate housing portion 45.
- the substrate body 66 has a configuration in which circuit patterns (control circuit patterns, power supply circuit patterns, etc.) are formed on both surfaces of a plate-like insulating substrate.
- the electronic component 68 is an electronic component that generates heat more easily than the electronic component 69.
- the electronic component 68 is provided on the second surface 66 b of the substrate body 66.
- the electronic component 68 is electrically connected to the board body 66.
- Examples of the electronic component 68 include an IGBT (Insulated Gate Bipolar Transistor) and a FET (Field Effect Transistor).
- the electronic component 69 is provided on the first surface 66 a of the substrate body 66.
- the electronic component 69 is electrically connected to the board body 66.
- the first connection portion is provided on the second surface 66b of the substrate body 66.
- the first connection portion is electrically connected to the substrate body 66.
- a terminal constituting the first electrode plate 62 is connected to the first connection portion.
- the second connection portion is provided on the second surface 66 b of the substrate body 66.
- the second connection portion is electrically connected to the substrate body 66.
- a terminal constituting the second electrode plate 63 is connected to the second connection portion.
- the second inclined portion 51A including the second inclined surface 51a that expands the diameter of one end of the first communication port 51 is provided, and the first communication port 51 a second inclined portion 51A width W 3 of which is provided at one end, by widely least one of the first inclined portion 49A provided at one end of the opening 49 and the recess 50, than the width W 2 of 50A
- the first sealing surface 46a and the second sealing surface 53a It is possible to arrange the liquid gasket 32 protruding from between the two.
- the vehicle air conditioner 10 of the present embodiment is provided with the heat medium heating device 25, the blower 13 that circulates the outside air or the air in the vehicle interior, and the cooling that cools the outside air or air provided downstream of the blower 13.
- the first heat medium flow path 48 and the second heat medium are provided by the heat exchanger 15 and the radiator 16 that is provided downstream of the cooler 15 and in which the heat medium heated by the PTC heater 33 is circulated. Inhibition of the flow of the heat medium flowing through the communication portion 43 communicating with the flow path 56 can be suppressed.
- first and second inclined portions 49A, 50A, 51A are provided on the first seal surface 46a side of the first casing portion 41 .
- the first and second inclined portions 49 ⁇ / b> A, 50 ⁇ / b> A, 51 ⁇ / b> A may be provided on the second seal surface 53 a side of the second casing portion 42.
- the first inclined portions 49A and 50A are provided so as to surround at least one opening portion and one end of the concave portion arranged on the second seal surface 53a side of the flow path forming portion 53, and the second inclined portion 51A is provided. You may provide so that the end of the 2nd communication part 55 may be enclosed. In this case, the same effects as those of the heat medium heating device 25 and the vehicle air conditioner 10 of the present embodiment can be obtained.
- the present invention is applicable to a heat medium heating device and a vehicle air conditioner including the heat medium heating device.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Air-Conditioning For Vehicles (AREA)
- Resistance Heating (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
Abstract
A second inclined part (51A) including a second inclined surface (51a) for increasing the diameter of one end of a first communicating port (51) is provided, and the width of the second inclined part (51A) provided to one end of the first communicating port (51) is made larger than the width of first inclined parts (49A, 50A) for increasing the diameter of an opening (49) and a recess (50).
Description
本発明は、熱媒体加熱装置、及び該熱媒体加熱装置を備えた車両用空調装置に関する。
本願は、2017年2月17日に、日本に出願された特願2017-027931号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a heat medium heating device and a vehicle air conditioner including the heat medium heating device.
This application claims priority based on Japanese Patent Application No. 2017-027931 filed in Japan on February 17, 2017, the contents of which are incorporated herein by reference.
本願は、2017年2月17日に、日本に出願された特願2017-027931号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a heat medium heating device and a vehicle air conditioner including the heat medium heating device.
This application claims priority based on Japanese Patent Application No. 2017-027931 filed in Japan on February 17, 2017, the contents of which are incorporated herein by reference.
従来の車両用空調装置を構成する熱媒体加熱装置には、PTC(Positive Temperature Coefficient)素子を発熱要素とするPTCヒータを備えたものがある。
2. Description of the Related Art Conventional heat medium heating devices constituting vehicle air conditioners include a PTC heater having a PTC (Positive Temperature Coefficient) element as a heating element.
特許文献1には、第1の熱媒体流路が形成された第1のケーシング部と第2の熱媒体流路が形成された第2のケーシング部との間にPCTヒータが配置された熱媒体加熱装置が開示されている。
Patent Document 1 discloses a heat in which a PCT heater is disposed between a first casing part in which a first heat medium flow path is formed and a second casing part in which a second heat medium flow path is formed. A medium heating device is disclosed.
また、特許文献1には、第1及びの連通口を含み、第1の熱媒体流路と第2の熱媒体流路との間を熱媒体が移動する連通部が開示されている。
第1の連通口は、第1のケーシング部に設けられ、第1の熱媒体流路と連通されている。第2の連通口は、第2のケーシング部のうち、第1の連通口と対向する部分に設けられ、第2の熱媒体流路と連通されている。 Patent Document 1 discloses a communication portion that includes a first communication port and a heat medium that moves between a first heat medium flow channel and a second heat medium flow channel.
The first communication port is provided in the first casing part and communicates with the first heat medium flow path. The second communication port is provided in a portion of the second casing portion that faces the first communication port and communicates with the second heat medium flow path.
第1の連通口は、第1のケーシング部に設けられ、第1の熱媒体流路と連通されている。第2の連通口は、第2のケーシング部のうち、第1の連通口と対向する部分に設けられ、第2の熱媒体流路と連通されている。 Patent Document 1 discloses a communication portion that includes a first communication port and a heat medium that moves between a first heat medium flow channel and a second heat medium flow channel.
The first communication port is provided in the first casing part and communicates with the first heat medium flow path. The second communication port is provided in a portion of the second casing portion that faces the first communication port and communicates with the second heat medium flow path.
上記構成とされた熱媒体加熱装置では、第1のケーシング部と第2のケーシング部との間に液状ガスケットを挟み込むことで、第1のケーシング部と第2のケーシング部との間をシールすることが行われている。
In the heat medium heating device configured as described above, a liquid gasket is sandwiched between the first casing portion and the second casing portion, thereby sealing between the first casing portion and the second casing portion. Things have been done.
このように、液状ガスケットを用いて、第1のケーシング部と第2のケーシング部との間をシールする場合、連通部の内側に液状ガスケットがはみ出して、連通部の開口径が狭くなる可能性があり、連通部を通過する熱媒体の流れが阻害される可能性があった。
In this way, when the gap between the first casing portion and the second casing portion is sealed using the liquid gasket, the liquid gasket may protrude inside the communication portion, and the opening diameter of the communication portion may be reduced. There is a possibility that the flow of the heat medium passing through the communication portion is obstructed.
そこで、本発明は、第1の熱媒体流路と第2の熱媒体流路とを連通させる連通部を流れる熱媒体の流れの阻害を抑制可能な熱媒体加熱装置、及び車両用空調装置を提供することを目的とする。
Therefore, the present invention provides a heat medium heating device and a vehicle air conditioner capable of suppressing the obstruction of the flow of the heat medium flowing through the communication portion that communicates the first heat medium flow channel and the second heat medium flow channel. The purpose is to provide.
上記課題を解決するため、本発明の一態様に係る熱媒体加熱装置は、平面とされた第1のシール面、熱媒体が流れる第1の熱媒体流路、及び該第1の熱媒体流路と連通され、かつ一端が第1のシール面と隣接する第1の連通口を含む第1のケーシング部と、前記第1のシール面と対向する平面とされた第2のシール面、前記熱媒体が流れる第2の熱媒体流路、及び該第2の熱媒体流路と連通され、前記第2のシール面と隣接する一端が前記第1の連通口の一端と連通された第2の連通口を含む第2のケーシング部と、前記第1の連通口及び前記第2の連通口を含む連通部と、前記第1及び第2のケーシング部に設けられた少なくとも1つの開口部及び凹部と、を有するケーシングと、前記ケーシング内に収容され、前記第1の熱媒体流路と前記第2の熱媒体流路との間に配置されたPTCヒータと、前記第1のシール面と前記第2のシール面との間に設けられた液状ガスケットと、を備え、前記開口部及び凹部の一端には、前記第1のシール面または前記第2のシール面に対して傾斜するとともに、前記開口部または前記凹部を拡径させる第1の傾斜面を含む第1の傾斜部が設けられており、前記第1及び第2の連通口の一端のうち、一方の一端には、前記第1のシール面または前記第2のシール面に対して傾斜するとともに、前記第1の連通口または前記第2の連通口の一端を拡径させる第2の傾斜面51aを含む第2の傾斜部が設けられており、前記第2の傾斜部の幅は、前記第1の傾斜部の幅よりも広い。
In order to solve the above-described problem, a heating medium heating device according to one embodiment of the present invention includes a flat first sealing surface, a first heating medium channel through which a heating medium flows, and the first heating medium flow. A first casing part including a first communication port which is in communication with a path and has one end adjacent to the first sealing surface; a second sealing surface which is a flat surface facing the first sealing surface; A second heat medium flow path through which the heat medium flows, and a second heat flow path that communicates with the second heat medium flow path and that has one end adjacent to the second sealing surface communicated with one end of the first communication port. A second casing portion including the communication port, a communication portion including the first communication port and the second communication port, at least one opening provided in the first and second casing portions, and A casing having a recess, and the first heat medium flow path accommodated in the casing, A PTC heater disposed between the second heat medium flow path and a liquid gasket provided between the first seal surface and the second seal surface, the opening and One end of the recess is provided with a first inclined portion including a first inclined surface that is inclined with respect to the first seal surface or the second seal surface and expands the diameter of the opening or the recess. One end of the first and second communication ports is inclined with respect to the first seal surface or the second seal surface, and the first communication port Alternatively, a second inclined portion including a second inclined surface 51a that expands one end of the second communication port is provided, and the width of the second inclined portion is the width of the first inclined portion. Wider than.
本発明によれば、第1の連通口の一端に設けられた第2の傾斜部の幅を、少なくとも1つの開口部及び凹部の一端に設けられた第1の傾斜部の幅よりも広くすることで、第2の傾斜面と対向する第2のシール面と第2の傾斜面との間に形成される隙間に、第1のシール面と第2のシール面との間からはみ出した液状ガスケットを配置させることが可能となる。
これにより、連通部の内側への液状ガスケットのはみ出しが抑制され、連通部の径が狭められることを抑制可能となる。よって、連通部を流れる熱媒体の流れの阻害を抑制(具体的には、圧力損失の増大の抑制や、第1及び第2の熱媒体流路への熱媒体の分配の悪化を抑制)することができる。 According to the present invention, the width of the second inclined portion provided at one end of the first communication port is made wider than the width of the first inclined portion provided at one end of the at least one opening and the recess. Thus, the liquid that protrudes from between the first seal surface and the second seal surface in a gap formed between the second seal surface and the second inclined surface facing the second inclined surface. It becomes possible to arrange a gasket.
Thereby, the protrusion of the liquid gasket to the inside of the communication part is suppressed, and it is possible to suppress the diameter of the communication part from being narrowed. Therefore, inhibition of the flow of the heat medium flowing through the communication portion is suppressed (specifically, suppression of increase in pressure loss and deterioration of distribution of the heat medium to the first and second heat medium flow paths) are suppressed. be able to.
これにより、連通部の内側への液状ガスケットのはみ出しが抑制され、連通部の径が狭められることを抑制可能となる。よって、連通部を流れる熱媒体の流れの阻害を抑制(具体的には、圧力損失の増大の抑制や、第1及び第2の熱媒体流路への熱媒体の分配の悪化を抑制)することができる。 According to the present invention, the width of the second inclined portion provided at one end of the first communication port is made wider than the width of the first inclined portion provided at one end of the at least one opening and the recess. Thus, the liquid that protrudes from between the first seal surface and the second seal surface in a gap formed between the second seal surface and the second inclined surface facing the second inclined surface. It becomes possible to arrange a gasket.
Thereby, the protrusion of the liquid gasket to the inside of the communication part is suppressed, and it is possible to suppress the diameter of the communication part from being narrowed. Therefore, inhibition of the flow of the heat medium flowing through the communication portion is suppressed (specifically, suppression of increase in pressure loss and deterioration of distribution of the heat medium to the first and second heat medium flow paths) are suppressed. be able to.
また、上記本発明の一態様に係る熱媒体加熱装置において、前記第2の傾斜部の幅は、前記第1の傾斜部の幅の1.5倍以上2.5倍以下であってもよい。
Further, in the heat medium heating device according to one aspect of the present invention, the width of the second inclined portion may be not less than 1.5 times and not more than 2.5 times the width of the first inclined portion. .
第2の傾斜部の幅が、第1の傾斜部の幅の1.5倍よりも小さいと、第2のシール面または第1のシール面と第2の傾斜面との間に形成される隙間の体積が小さくなる。
これにより、第1のシール面と第2のシール面との間からはみ出した液状ガスケットを上記隙間に留めることが困難となり、液状ガスケットが連通部の内側にはみ出す可能性が高くなる。 When the width of the second inclined portion is smaller than 1.5 times the width of the first inclined portion, it is formed between the second seal surface or the first seal surface and the second inclined surface. The volume of the gap is reduced.
As a result, it becomes difficult to keep the liquid gasket protruding from between the first seal surface and the second seal surface in the gap, and the liquid gasket is more likely to protrude inside the communicating portion.
これにより、第1のシール面と第2のシール面との間からはみ出した液状ガスケットを上記隙間に留めることが困難となり、液状ガスケットが連通部の内側にはみ出す可能性が高くなる。 When the width of the second inclined portion is smaller than 1.5 times the width of the first inclined portion, it is formed between the second seal surface or the first seal surface and the second inclined surface. The volume of the gap is reduced.
As a result, it becomes difficult to keep the liquid gasket protruding from between the first seal surface and the second seal surface in the gap, and the liquid gasket is more likely to protrude inside the communicating portion.
一方、第2の傾斜部の幅が、第1の傾斜部の幅の2.5倍よりも大きいと、第2の傾斜部の周囲に配置される第1のシール面または第2のシール面の幅を十分に確保することが困難となる。このような場合、第1のケーシング部と第2のケーシング部との間に配置された液状ガスケットのシール性能が低下する可能性があった。
On the other hand, when the width of the second inclined portion is larger than 2.5 times the width of the first inclined portion, the first seal surface or the second seal surface disposed around the second inclined portion. It is difficult to ensure a sufficient width. In such a case, the sealing performance of the liquid gasket arranged between the first casing part and the second casing part may be lowered.
したがって、第2の傾斜部の幅を、第1の傾斜部の幅の1.5倍以上2.5倍以下とすることで、第1のケーシング部と第2のケーシング部との間に配置される液状ガスケットのシール性能を十分に確保した上で、連通部を流れる熱媒体の流れの阻害(液状ガスケットに起因する阻害)を抑制できる。
Accordingly, the width of the second inclined portion is set to be 1.5 to 2.5 times the width of the first inclined portion, so that the second inclined portion is disposed between the first casing portion and the second casing portion. It is possible to suppress the obstruction of the flow of the heat medium flowing through the communicating portion (inhibition due to the liquid gasket) while sufficiently securing the sealing performance of the liquid gasket.
また、本発明の一態様に係る車両用空調装置は、上記熱媒体加熱装置と、外気または車室内の空気を循環させるブロアと、前記ブロアの下流側に設けられ、前記外気または前記空気を冷却する冷却器と、前記冷却器の下流側に設けられ、前記PTCヒータにより加熱された前記熱媒体が循環される放熱器と、を備えてもよい。
An air conditioner for a vehicle according to an aspect of the present invention is provided with the heat medium heating device, a blower that circulates outside air or air in the passenger compartment, and a downstream side of the blower, and cools the outside air or the air. And a radiator that is provided on the downstream side of the cooler and in which the heat medium heated by the PTC heater is circulated.
このように、車両用空調装置が熱媒体加熱装置を含むことで、第1の熱媒体流路と第2の熱媒体流路とを連通する連通部を流れる熱媒体の流れの阻害を抑制できる。
As described above, since the vehicle air conditioner includes the heat medium heating device, it is possible to suppress the obstruction of the flow of the heat medium that flows through the communication portion that communicates the first heat medium flow path and the second heat medium flow path. .
本発明によれば、第1の熱媒体流路と第2の熱媒体流路とを連通する連通部を流れる熱媒体の流れの阻害を抑制できる。
According to the present invention, it is possible to suppress the obstruction of the flow of the heat medium that flows through the communication portion that communicates the first heat medium flow path and the second heat medium flow path.
以下、図面を参照して本発明を適用した実施形態について詳細に説明する。
Hereinafter, an embodiment to which the present invention is applied will be described in detail with reference to the drawings.
(実施形態)
図1を参照して、本実施形態に係る車両用空調装置10について説明する。図1に示す矢印は、外気または車室内の空気の流れ方向を示している。
車両用空調装置10は、例えば、ハイブリッド車両や電動車両等に適用可能な空調装置である。 (Embodiment)
With reference to FIG. 1, thevehicle air conditioner 10 which concerns on this embodiment is demonstrated. The arrows shown in FIG. 1 indicate the flow direction of the outside air or the air in the passenger compartment.
Thevehicle air conditioner 10 is an air conditioner applicable to, for example, a hybrid vehicle or an electric vehicle.
図1を参照して、本実施形態に係る車両用空調装置10について説明する。図1に示す矢印は、外気または車室内の空気の流れ方向を示している。
車両用空調装置10は、例えば、ハイブリッド車両や電動車両等に適用可能な空調装置である。 (Embodiment)
With reference to FIG. 1, the
The
図1を参照するに、車両用空調装置10は、ハウジング11と、ブロア13と、冷却器15と、熱媒体循環回路19を構成する放熱器16と、エアミックスダンパ17と、熱媒体加熱装置25を含む熱媒体循環回路19と、を有する。
Referring to FIG. 1, a vehicle air conditioner 10 includes a housing 11, a blower 13, a cooler 15, a radiator 16 constituting a heat medium circulation circuit 19, an air mix damper 17, and a heat medium heating device. And a heat medium circulation circuit 19 including 25.
ハウジング11は、取り込み口11Aと、吐出口11Bと、流路11Cと、とされている。取り込み口11Aは、外気または車室内の空気(以下、単に「空気」という)を流路11C内に取り込むための開口部である。
吐出口11Bは、流路11Cを通過した空気を車室内に設けられた複数の吹き出し口と接続されている。流路11Cは、空気が流れる経路であり、ハウジング11内に区画されている。 Thehousing 11 includes an intake port 11A, a discharge port 11B, and a flow path 11C. The intake port 11A is an opening for taking outside air or air in the vehicle interior (hereinafter simply referred to as “air”) into the flow path 11C.
Thedischarge port 11B is connected to a plurality of outlets provided in the passenger compartment for the air that has passed through the flow path 11C. The flow path 11 </ b> C is a path through which air flows, and is partitioned in the housing 11.
吐出口11Bは、流路11Cを通過した空気を車室内に設けられた複数の吹き出し口と接続されている。流路11Cは、空気が流れる経路であり、ハウジング11内に区画されている。 The
The
ブロア13は、ハウジング11内の取り込み口11A付近に設けられている。ブロア13は、取り込み口11Aから空気を吸い込み、吸い込んだ空気をブロア13の下流側に圧送する。
The blower 13 is provided in the vicinity of the intake port 11A in the housing 11. The blower 13 sucks air from the intake port 11 </ b> A and pumps the sucked air to the downstream side of the blower 13.
冷却器15は、ブロア13の下流側に位置するハウジング11内に設けられている。冷却器15は、流路11Cの一部を塞ぐように配置されている。冷却器15は、図示していない圧縮機、凝縮器、及び膨張弁とともに冷媒回路を構成する。冷却器15は、膨張弁で断熱膨張された冷媒を蒸発させることで、冷却器15を通過する空気を冷却し、冷却した空気を冷却器15の下流側に供給する。
The cooler 15 is provided in the housing 11 located on the downstream side of the blower 13. The cooler 15 is disposed so as to block a part of the flow path 11C. The cooler 15 constitutes a refrigerant circuit together with a compressor, a condenser, and an expansion valve (not shown). The cooler 15 evaporates the refrigerant adiabatically expanded by the expansion valve, thereby cooling the air passing through the cooler 15 and supplying the cooled air to the downstream side of the cooler 15.
放熱器16は、循環ライン21、タンク23、ポンプ24、エンジン(図示せず)、及び熱媒体加熱装置25とともに熱媒体循環回路19を構成している。放熱器16は、冷却器15の下流側に位置する流路11Cに設けられている。
The heat radiator 16 constitutes a heat medium circulation circuit 19 together with the circulation line 21, the tank 23, the pump 24, the engine (not shown), and the heat medium heating device 25. The radiator 16 is provided in the flow path 11 </ b> C located on the downstream side of the cooler 15.
放熱器16は、循環ライン21と接続された導入口16A及び導出口16Bを有する。導入口16Aには、循環ライン21により熱媒体加熱装置25を経由した熱媒体が導入される。放熱器16内を通過した熱媒体は、導出口16Bから循環ライン21に導出される。
放熱器16は、冷却器15から冷却された空気と熱媒体とを熱交換させることで空気を加熱し、加熱した空気を下流側に供給する。 Theradiator 16 has an inlet 16A and an outlet 16B connected to the circulation line 21. A heat medium via the heat medium heating device 25 is introduced into the introduction port 16A through the circulation line 21. The heat medium that has passed through the radiator 16 is led out to the circulation line 21 from the outlet 16B.
Theradiator 16 heats the air by exchanging heat between the air cooled from the cooler 15 and the heat medium, and supplies the heated air to the downstream side.
放熱器16は、冷却器15から冷却された空気と熱媒体とを熱交換させることで空気を加熱し、加熱した空気を下流側に供給する。 The
The
エアミックスダンパ17は、冷却器15と放熱器16との間に位置する流路11Cに設けられている。エアミックスダンパ17は、放熱器16を通過した空気の量と放熱器16をバイパスして流れる空気の量との割合を調整するためのダンパである。エアミックスダンパ17は、エアミックスダンパ17の下流でミックスされる空気の温度を調節する機能を有する。
The air mix damper 17 is provided in the flow path 11C located between the cooler 15 and the radiator 16. The air mix damper 17 is a damper for adjusting the ratio between the amount of air that has passed through the radiator 16 and the amount of air that flows by bypassing the radiator 16. The air mix damper 17 has a function of adjusting the temperature of air mixed downstream of the air mix damper 17.
熱媒体循環回路19は、放熱器16、循環ライン21、タンク23、ポンプ24、エンジン(図示せず)、及び熱媒体加熱装置25を含んだ構成とされている。
熱媒体循環回路19は、例えば、ハイブリッド運転時等、熱媒体であるエンジン冷却水の温度がさほど上昇しない時に、熱媒体加熱装置25によってエンジン冷却水を加熱する。そして、加熱したエンジン冷却水をポンプ24により循環ライン21により循環させることで、ハウジング11内にて放熱器16を通過する空気を加温する。 The heatmedium circulation circuit 19 includes a radiator 16, a circulation line 21, a tank 23, a pump 24, an engine (not shown), and a heat medium heating device 25.
The heatmedium circulation circuit 19 heats the engine coolant with the heat medium heater 25 when the temperature of the engine coolant that is the heat medium does not increase so much, for example, during hybrid operation. And the air which passes the heat radiator 16 in the housing 11 is heated by circulating the heated engine-cooling water with the circulation line 21 with the pump 24. FIG.
熱媒体循環回路19は、例えば、ハイブリッド運転時等、熱媒体であるエンジン冷却水の温度がさほど上昇しない時に、熱媒体加熱装置25によってエンジン冷却水を加熱する。そして、加熱したエンジン冷却水をポンプ24により循環ライン21により循環させることで、ハウジング11内にて放熱器16を通過する空気を加温する。 The heat
The heat
循環ライン21は、ハウジング11の外側に配置されている。循環ライン21は、放熱器16、タンク23、ポンプ24、エンジン(図示せず)、及び熱媒体加熱装置25を接続している。循環ライン21は、熱媒体を循環させるためのラインである。
The circulation line 21 is disposed outside the housing 11. The circulation line 21 connects the radiator 16, the tank 23, the pump 24, the engine (not shown), and the heat medium heating device 25. The circulation line 21 is a line for circulating the heat medium.
ハイブリッド車両に車両用空調装置10を適用する場合、上記熱媒体としては、例えば、ハイブリッド車両のエンジン冷却水を用いることが可能である。また、エンジンを備えない電動車両に車両用空調装置10を適用する場合、上記熱媒体としては、例えば、ブライン等を用いることが可能である。
When the vehicle air conditioner 10 is applied to a hybrid vehicle, for example, engine cooling water of the hybrid vehicle can be used as the heat medium. Further, when the vehicle air conditioner 10 is applied to an electric vehicle that does not include an engine, for example, brine or the like can be used as the heat medium.
タンク23は、導出口16B側に位置する循環ライン21に設けられている。タンク23内には、熱媒体が貯留されている。
The tank 23 is provided in the circulation line 21 located on the outlet 16B side. A heat medium is stored in the tank 23.
ポンプ24は、タンク23の下流側に位置する循環ライン21に設けられている。ポンプ24は、タンク23内の熱媒体を熱媒体加熱装置25に供給する。
The pump 24 is provided in the circulation line 21 located on the downstream side of the tank 23. The pump 24 supplies the heat medium in the tank 23 to the heat medium heating device 25.
熱媒体加熱装置25は、ポンプ24と放熱器16との間に位置する循環ライン21に設けられている。
The heat medium heating device 25 is provided in the circulation line 21 located between the pump 24 and the radiator 16.
図2~図8を参照して、熱媒体加熱装置25の構成について説明する。図2~図6、及び図8において、X方向は熱媒体加熱装置25の長手方向、Y方向はX方向に対して直交する熱媒体加熱装置25の短手方向、Z方向はX-Y平面(X方向及びY方向が通過する仮想平面)に対して直交するPTCヒータ33及び制御基板37の積層方向を示している。
The configuration of the heat medium heating device 25 will be described with reference to FIGS. 2 to 6 and 8, the X direction is the longitudinal direction of the heat medium heating device 25, the Y direction is the short direction of the heat medium heating device 25 perpendicular to the X direction, and the Z direction is the XY plane. The stacking direction of the PTC heater 33 and the control board 37 perpendicular to (the virtual plane through which the X direction and the Y direction pass) is shown.
図2~図8において、同一構成部分には同一符号を付す。図3に示す矢印は、熱媒体が流れる方向を示している。また、図5に示す矢印は、熱媒体が2つに分岐して流れる状態を示している。
図7では、開口部49の一例として、PTCヒータ33の第1及び第2の電極板62,63を構成する第1及び第2の端子62A,63Aが挿入される開口部を図示する。
さらに、図8において、W1は第2の傾斜部51Aの周囲に配置された第1のシール面46aの幅(以下、「幅W1」という)、W2は第1の傾斜部50Aの幅(以下、「幅W2」という)、W3は第2の傾斜部51Aの幅(以下、「幅W3」という)をそれぞれ示している。 2 to 8, the same components are denoted by the same reference numerals. The arrows shown in FIG. 3 indicate the direction in which the heat medium flows. Moreover, the arrow shown in FIG. 5 has shown the state into which a heat medium branches and flows into two.
In FIG. 7, as an example of theopening 49, an opening into which the first and second terminals 62A and 63A constituting the first and second electrode plates 62 and 63 of the PTC heater 33 are inserted is illustrated.
Further, in FIG. 8, W 1 is the width of thefirst sealing surface 46a which is arranged around the second inclined portion 51A (hereinafter, referred to as "width W 1 '), W 2 is the first inclined portion 50A Width (hereinafter referred to as “width W 2 ”) and W 3 indicate the width of the second inclined portion 51A (hereinafter referred to as “width W 3 ”), respectively.
図7では、開口部49の一例として、PTCヒータ33の第1及び第2の電極板62,63を構成する第1及び第2の端子62A,63Aが挿入される開口部を図示する。
さらに、図8において、W1は第2の傾斜部51Aの周囲に配置された第1のシール面46aの幅(以下、「幅W1」という)、W2は第1の傾斜部50Aの幅(以下、「幅W2」という)、W3は第2の傾斜部51Aの幅(以下、「幅W3」という)をそれぞれ示している。 2 to 8, the same components are denoted by the same reference numerals. The arrows shown in FIG. 3 indicate the direction in which the heat medium flows. Moreover, the arrow shown in FIG. 5 has shown the state into which a heat medium branches and flows into two.
In FIG. 7, as an example of the
Further, in FIG. 8, W 1 is the width of the
熱媒体加熱装置25は、ケーシング31と、液状ガスケット32と、PTCヒータ33と、絶縁部材34と、制御基板37と、を有する。
ケーシング31は、第1の熱媒体流路48を含む第1のケーシング部41と、第2の熱媒体流路56を含む第2のケーシング部42と、第1及び第2の熱媒体流路48,56とを連通させる連通部43と、を有する。 The heatmedium heating device 25 includes a casing 31, a liquid gasket 32, a PTC heater 33, an insulating member 34, and a control board 37.
Thecasing 31 includes a first casing part 41 including a first heat medium flow path 48, a second casing part 42 including a second heat medium flow path 56, and first and second heat medium flow paths. And a communication portion 43 for communicating with 48 and 56.
ケーシング31は、第1の熱媒体流路48を含む第1のケーシング部41と、第2の熱媒体流路56を含む第2のケーシング部42と、第1及び第2の熱媒体流路48,56とを連通させる連通部43と、を有する。 The heat
The
第1のケーシング部41は、第2のケーシング部42とは、別体とされている。第1のケーシング部41は、基板収容部45と、流路形成部46と、蓋部47と、を有する。
基板収容部45は、流路形成部46と蓋部47との間に設けられている。基板収容部45は、基板収容空間45Aと、熱媒体導入口45Bと、熱媒体導出口45Cと、を有する。基板収容空間45Aは、制御基板37を収容している。 Thefirst casing part 41 is separate from the second casing part 42. The first casing part 41 includes a substrate housing part 45, a flow path forming part 46, and a lid part 47.
Thesubstrate housing part 45 is provided between the flow path forming part 46 and the lid part 47. The substrate housing part 45 includes a substrate housing space 45A, a heat medium inlet 45B, and a heat medium outlet 45C. The substrate housing space 45A houses the control board 37.
基板収容部45は、流路形成部46と蓋部47との間に設けられている。基板収容部45は、基板収容空間45Aと、熱媒体導入口45Bと、熱媒体導出口45Cと、を有する。基板収容空間45Aは、制御基板37を収容している。 The
The
熱媒体導入口45Bは、熱媒体を循環する循環ライン21と接続されている。熱媒体導入口45Bは、ケーシング31内に形成された第1及び第2の熱媒体流路48,56に熱媒体を導入する。
The heat medium inlet 45B is connected to a circulation line 21 that circulates the heat medium. The heat medium introduction port 45 </ b> B introduces the heat medium into the first and second heat medium flow paths 48 and 56 formed in the casing 31.
熱媒体導出口45Cは、循環ライン21と接続されている。熱媒体導出口45Cは、ケーシング31内に設けられた第1及び第2の熱媒体流路48,56を通過した熱媒体を循環ライン21に導出させる。
The heat medium outlet 45C is connected to the circulation line 21. The heat medium outlet 45C guides the heat medium that has passed through the first and second heat medium flow paths 48 and 56 provided in the casing 31 to the circulation line 21.
流路形成部46は、板状部材46Aと、複数のフィン46Bと、少なくとも1つの開口部49及び凹部50と、第1の連通口51と、を有する。
なお、開口部49及び凹部50は、それぞれ1つ以上設けられていればよい。 The flowpath forming unit 46 includes a plate-like member 46 </ b> A, a plurality of fins 46 </ b> B, at least one opening 49 and a recess 50, and a first communication port 51.
One ormore openings 49 and recesses 50 may be provided.
なお、開口部49及び凹部50は、それぞれ1つ以上設けられていればよい。 The flow
One or
板状部材46Aは、第1のシール面46aと、ヒータ収容部46Cと、を有する。第1のシール面46aは、第2のケーシング部42と対向する平面である。第1のシール面46aは、第2のケーシング部42を構成する第2のシール面53aと対向する面である。
第1のシール面46aには、シール部材である液状ガスケット32が設けられている。第1のシール面46aの幅W1は、適宜設定することが可能である。 The plate-like member 46A has a first seal surface 46a and a heater accommodating portion 46C. The first seal surface 46 a is a plane that faces the second casing portion 42. The first seal surface 46 a is a surface facing the second seal surface 53 a constituting the second casing part 42.
Aliquid gasket 32 as a seal member is provided on the first seal surface 46a. The width W1 of the first seal surface 46a can be set as appropriate.
第1のシール面46aには、シール部材である液状ガスケット32が設けられている。第1のシール面46aの幅W1は、適宜設定することが可能である。 The plate-
A
ヒータ収容部46Cは、PTCヒータ33が収容される凹部50である。PTCヒータ33は、ヒータ収容部46Cに収容されることで、Z方向において第1の熱媒体流路48と対向している。
The heater accommodating portion 46C is a recess 50 in which the PTC heater 33 is accommodated. The PTC heater 33 is accommodated in the heater accommodating portion 46 </ b> C so as to face the first heat medium flow path 48 in the Z direction.
複数のフィン46Bは、板状部材46Aのうち、基板収容部45と対向する側に設けられている。複数のフィン46Bは、基板収容部45に向かう方向に突出している。
板状部材46Aのうち、複数のフィン46Bが設けられた側と基板収容部45との間には、第1の熱媒体流路48が区画されている。第1の熱媒体流路48は、熱媒体が流れる複数の平行な流路である。第1の熱媒体流路48は、熱媒体導入口45B及び熱媒体導出口45Cと連通している。第1の熱媒体流路48は、PTCヒータ33の一方の面と対向するように配置されている。 The plurality offins 46B are provided on the plate member 46A on the side facing the substrate housing portion 45. The plurality of fins 46 </ b> B protrude in the direction toward the substrate housing portion 45.
A first heatmedium flow path 48 is defined between the side of the plate-like member 46 </ b> A where the plurality of fins 46 </ b> B are provided and the substrate housing portion 45. The first heat medium flow channel 48 is a plurality of parallel flow channels through which the heat medium flows. The first heat medium channel 48 communicates with the heat medium inlet 45B and the heat medium outlet 45C. The first heat medium flow path 48 is disposed so as to face one surface of the PTC heater 33.
板状部材46Aのうち、複数のフィン46Bが設けられた側と基板収容部45との間には、第1の熱媒体流路48が区画されている。第1の熱媒体流路48は、熱媒体が流れる複数の平行な流路である。第1の熱媒体流路48は、熱媒体導入口45B及び熱媒体導出口45Cと連通している。第1の熱媒体流路48は、PTCヒータ33の一方の面と対向するように配置されている。 The plurality of
A first heat
開口部49は、板状部材46Aを貫通するように設けられている。開口部49の一端は、第1のシール面46aと隣接している。開口部49の一端には、開口部49を拡径させる第1の傾斜面49aを含む第1の傾斜部49Aが設けられている。
The opening 49 is provided so as to penetrate the plate-like member 46A. One end of the opening 49 is adjacent to the first seal surface 46a. At one end of the opening 49, a first inclined portion 49A including a first inclined surface 49a for expanding the diameter of the opening 49 is provided.
第1の傾斜面49aは、第1のシール面46aに対して傾斜した面である。第1の傾斜面49aの周囲は、第1のシール面46aで囲まれている。第1の傾斜面49aには、液状ガスケット32が配置されている。第1の傾斜面49aは、液状ガスケット32を介することで、Z方向において第2のシール面53aと対向している。
The first inclined surface 49a is a surface inclined with respect to the first seal surface 46a. The periphery of the first inclined surface 49a is surrounded by a first seal surface 46a. The liquid gasket 32 is disposed on the first inclined surface 49a. The first inclined surface 49a faces the second seal surface 53a in the Z direction through the liquid gasket 32.
凹部50は、板状部材46Aの第1のシール面46a側に形成された凹部である。凹部50の一端は、第1のシール面46aと隣接している。凹部50の一端には、凹部50を拡径させる第1の傾斜面50aを含む第1の傾斜部50Aが設けられている。
The recess 50 is a recess formed on the first seal surface 46a side of the plate-like member 46A. One end of the recess 50 is adjacent to the first seal surface 46a. At one end of the recess 50, a first inclined portion 50A including a first inclined surface 50a for expanding the diameter of the recess 50 is provided.
第1の傾斜面50aは、第1のシール面46aに対して傾斜した面である。第1の傾斜面50aの周囲は、第1のシール面46aで囲まれている。第1の傾斜面50aには、液状ガスケット32が配置されている。第1の傾斜面50aは、液状ガスケット32を介することで、Z方向において第2のシール面53aと対向している。
第1の傾斜部50Aの幅W2は、例えば、第1の傾斜部49Aの幅と等しく構成することが可能である。
凹部50の一例としては、例えば、ヒータ収容部46Cやヒータ収容部46Cと一体とされ、第2のケーシング部42の一部が収容される凹部等を例示することが可能である。 The firstinclined surface 50a is a surface inclined with respect to the first seal surface 46a. The periphery of the first inclined surface 50a is surrounded by the first seal surface 46a. A liquid gasket 32 is disposed on the first inclined surface 50a. The first inclined surface 50a faces the second seal surface 53a in the Z direction through the liquid gasket 32.
The width W 2 of the firstinclined portion 50A is, for example, can be configured equal to the width of the first inclined portion 49A.
As an example of the recessedpart 50, the heater accommodating part 46C and the heater accommodating part 46C are integrated, and the recessed part etc. in which a part of 2nd casing part 42 is accommodated can be illustrated, for example.
第1の傾斜部50Aの幅W2は、例えば、第1の傾斜部49Aの幅と等しく構成することが可能である。
凹部50の一例としては、例えば、ヒータ収容部46Cやヒータ収容部46Cと一体とされ、第2のケーシング部42の一部が収容される凹部等を例示することが可能である。 The first
The width W 2 of the first
As an example of the recessed
なお、以下の説明では、一例として、第1の傾斜部49A,50Aの幅が等しい場合(つまり、第1の傾斜部49A,50Aの幅が幅W2の場合)を例に挙げて説明する。
In the following description, as an example, when the first inclined portion 49A, the width of 50A is equal (i.e., the first inclined portion 49A, the width of 50A is the case of the width W 2) will be described by way of example .
第1の連通口51は、第1の熱媒体流路48と連通しており、連通部43の一部を構成している。第1の連通口51は、Z方向に延在している。
第1の連通口51の一端は、第1のシール面46aと隣接している。第1の連通口51の一端には、第1のシール面46aに対して傾斜するとともに、第1の連通口51の一端を拡径させる第2の傾斜面51aを含む第2の傾斜部51Aが設けられている。第2の傾斜面51aの周囲は、第1のシール面46aで囲まれている。
第1のシール面46aに対する第2の傾斜面51aの傾斜角度θは、例えば、30°とすることが可能であるが、この角度に限定されない。 Thefirst communication port 51 communicates with the first heat medium flow path 48 and constitutes a part of the communication part 43. The first communication port 51 extends in the Z direction.
One end of thefirst communication port 51 is adjacent to the first seal surface 46a. A second inclined portion 51 </ b> A including a second inclined surface 51 a that is inclined with respect to the first seal surface 46 a at one end of the first communication port 51 and expands one end of the first communication port 51. Is provided. The periphery of the second inclined surface 51a is surrounded by the first seal surface 46a.
The inclination angle θ of the secondinclined surface 51a with respect to the first seal surface 46a can be, for example, 30 °, but is not limited to this angle.
第1の連通口51の一端は、第1のシール面46aと隣接している。第1の連通口51の一端には、第1のシール面46aに対して傾斜するとともに、第1の連通口51の一端を拡径させる第2の傾斜面51aを含む第2の傾斜部51Aが設けられている。第2の傾斜面51aの周囲は、第1のシール面46aで囲まれている。
第1のシール面46aに対する第2の傾斜面51aの傾斜角度θは、例えば、30°とすることが可能であるが、この角度に限定されない。 The
One end of the
The inclination angle θ of the second
第2の傾斜部51Aの幅W3(第2の傾斜部51Aが形成された部分の幅W3)は、第1の傾斜部49A,50Aの幅W2よりも広くなるように構成するとよい。
このように、第2の傾斜部51Aの幅W3を第1の傾斜部49A,50Aの幅W2よりも広くすることで、Z方向で第2の傾斜面51aと対向する第2のシール面53aと第2の傾斜面51aとの間に形成される隙間に、第1のシール面46aと第2のシール面53aとの間からはみ出した液状ガスケット32を配置させることが可能となる。 Width W 3 of the secondinclined portion 51A (the width W 3 of the portion where the second inclined portion 51A is formed), the first inclined portion 49A, may be configured to be wider than the width W 2 of 50A .
In this way, by increasing the width W 3 of the secondinclined portion 51A first inclined portion 49A, than the width W 2 of 50A, a second seal facing the second inclined surface 51a in the Z-direction The liquid gasket 32 protruding from between the first seal surface 46a and the second seal surface 53a can be disposed in the gap formed between the surface 53a and the second inclined surface 51a.
このように、第2の傾斜部51Aの幅W3を第1の傾斜部49A,50Aの幅W2よりも広くすることで、Z方向で第2の傾斜面51aと対向する第2のシール面53aと第2の傾斜面51aとの間に形成される隙間に、第1のシール面46aと第2のシール面53aとの間からはみ出した液状ガスケット32を配置させることが可能となる。 Width W 3 of the second
In this way, by increasing the width W 3 of the second
これにより、連通部43の内側への液状ガスケット32のはみ出しが抑制され、連通部43の径が狭められることを抑制可能となるので、連通部43を流れる熱媒体の流れの阻害を抑制(具体的には、圧力損失の増大の抑制や、第1及び第2の熱媒体流路48,56への熱媒体の分配の悪化を抑制)できる。
As a result, it is possible to suppress the liquid gasket 32 from protruding to the inside of the communication portion 43 and to suppress the diameter of the communication portion 43 from being narrowed, thereby suppressing the inhibition of the flow of the heat medium flowing through the communication portion 43 (specifically Specifically, it is possible to suppress an increase in pressure loss and a deterioration in distribution of the heat medium to the first and second heat medium flow paths 48 and 56).
また、第2の傾斜部51Aの幅W3は、第1の傾斜部49A,50Aの幅W2の1.5倍以上2.5倍以下であってもよい。
第2の傾斜部51Aの幅W3が第1の傾斜部49A,50Aの幅W2の1.5倍よりも小さいと、第2のシール面53aと第2の傾斜面51aとの間に形成される隙間の体積が小さくなる。これにより、第1のシール面46aと第2のシール面53aとの間からはみ出る液状ガスケット32を上記隙間に留めることが困難となる可能性がある。 The width W 3 of the secondinclined portion 51A, the first inclined portion 49A, may be less than or equal to 2.5 times 1.5 times the width W 2 of 50A.
Width W 3 of the secondinclined portion 51A is first inclined portion 49A, when less than 1.5 times the width W 2 of 50A, between the second sealing surface 53a and the second inclined surface 51a The volume of the gap formed is reduced. Thereby, it may be difficult to keep the liquid gasket 32 protruding from between the first seal surface 46a and the second seal surface 53a in the gap.
第2の傾斜部51Aの幅W3が第1の傾斜部49A,50Aの幅W2の1.5倍よりも小さいと、第2のシール面53aと第2の傾斜面51aとの間に形成される隙間の体積が小さくなる。これにより、第1のシール面46aと第2のシール面53aとの間からはみ出る液状ガスケット32を上記隙間に留めることが困難となる可能性がある。 The width W 3 of the second
Width W 3 of the second
一方、第2の傾斜部51Aの幅W3が第1の傾斜部49A,50Aの幅W2の2.5倍よりも大きいと、第2の傾斜部51Aの周囲に配置された第1のシール面46aの幅W1を十分に確保することが困難となる可能性がある。このような場合、第1のケーシング部41と第2のケーシング部42との間に配置された液状ガスケット32のシール性能が低下する可能性がある。
On the other hand, the width W 3 of the second inclined portion 51A is first inclined portion 49A, the greater than 2.5 times the width W 2 of 50A, a first arranged around the second inclined portion 51A it may become difficult to sufficiently ensure the width W 1 of the sealing surface 46a. In such a case, the sealing performance of the liquid gasket 32 disposed between the first casing portion 41 and the second casing portion 42 may be lowered.
したがって、第2の傾斜部51Aの幅W3を第1の傾斜部49A,50Aの幅W2の1.5倍以上2.5倍以下とすることで、第1のケーシング部41と第2のケーシング部42との間に配置された液状ガスケット32のシール性能を十分に確保した上で、連通部43を流れる熱媒体の流れの阻害(液状ガスケット32に起因する阻害)を抑制できる。
Therefore, the width W 3 of the second inclined portion 51A by a first inclined portion 49A, 1.5 times or more of 50A width W 2 of 2.5 times or less, the first casing portion 41 second The sufficient sealing performance of the liquid gasket 32 disposed between the casing portion 42 and the casing portion 42 can be ensured, and the inhibition of the flow of the heat medium flowing through the communication portion 43 (inhibition due to the liquid gasket 32) can be suppressed.
蓋部47は、基板収容部45に対して分離可能な構成とされている。蓋部47は、ねじで固定されている。蓋部47は、基板収容空間45Aに配置された制御基板37と対向している。
The lid portion 47 is configured to be separable from the substrate housing portion 45. The lid 47 is fixed with screws. The lid portion 47 faces the control board 37 disposed in the board housing space 45A.
第2のケーシング部42は、流路形成部53と、蓋部54と、を有する。
流路形成部53は、板状部材53Aと、複数のフィン53Bと、少なくとも1つの開口部及び凹部(図示せず)と、第2の連通口55と、を有する。 Thesecond casing part 42 includes a flow path forming part 53 and a lid part 54.
The flowpath forming portion 53 includes a plate-like member 53A, a plurality of fins 53B, at least one opening and recess (not shown), and a second communication port 55.
流路形成部53は、板状部材53Aと、複数のフィン53Bと、少なくとも1つの開口部及び凹部(図示せず)と、第2の連通口55と、を有する。 The
The flow
板状部材53Aは、第2のシール面53aを有する。第2のシール面53aは、第1のシール面46aと対向する平面である。第2のシール面53aは、Z方向において第1の傾斜面49a,50a、及び第2の傾斜面51aと対向している。第2のシール面53aには、液状ガスケット32が配置されている。
The plate-like member 53A has a second seal surface 53a. The second seal surface 53a is a flat surface facing the first seal surface 46a. The second seal surface 53a faces the first inclined surfaces 49a and 50a and the second inclined surface 51a in the Z direction. The liquid gasket 32 is disposed on the second seal surface 53a.
複数のフィン53Bは、板状部材53Aのうち、蓋部54と対向する側に設けられている。複数のフィン53Bは、蓋部54に向かう方向に突出している。
板状部材53Aのうち、複数のフィン53Bが設けられた側と蓋部54との間には、第2の熱媒体流路56が区画されている。第2の熱媒体流路56は、熱媒体が流れる複数の平行な流路である。
第2の熱媒体流路56は、熱媒体導入口45B及び熱媒体導出口45Cと連通している。第2の熱媒体流路56は、PTCヒータ33の他方の面と対向するように配置されている。 The plurality offins 53B are provided on the plate member 53A on the side facing the lid portion 54. The plurality of fins 53 </ b> B project in a direction toward the lid portion 54.
A second heatmedium flow path 56 is defined between the side of the plate-like member 53 </ b> A where the plurality of fins 53 </ b> B are provided and the lid portion 54. The second heat medium flow path 56 is a plurality of parallel flow paths through which the heat medium flows.
The second heatmedium flow path 56 communicates with the heat medium inlet 45B and the heat medium outlet 45C. The second heat medium flow path 56 is disposed so as to face the other surface of the PTC heater 33.
板状部材53Aのうち、複数のフィン53Bが設けられた側と蓋部54との間には、第2の熱媒体流路56が区画されている。第2の熱媒体流路56は、熱媒体が流れる複数の平行な流路である。
第2の熱媒体流路56は、熱媒体導入口45B及び熱媒体導出口45Cと連通している。第2の熱媒体流路56は、PTCヒータ33の他方の面と対向するように配置されている。 The plurality of
A second heat
The second heat
開口部は、板状部材53Aを貫通するように設けられている。開口部の一端は、第2のシール面53aと隣接している。開口部の一端には、先に説明した第1の傾斜部49Aが設けられていない。つまり、開口部の周囲は、第2のシール面53aで囲まれている。
The opening is provided so as to penetrate the plate-like member 53A. One end of the opening is adjacent to the second seal surface 53a. The first inclined portion 49A described above is not provided at one end of the opening. That is, the periphery of the opening is surrounded by the second seal surface 53a.
凹部は、板状部材53Aの第2のシール面53a側に形成されている。凹部の一端は、第2のシール面53aと隣接している。凹部の一端には、先に説明した第1の傾斜部50Aが設けられていない。つまり、凹部の周囲は、第2のシール面53aで囲まれている。
The recess is formed on the second seal surface 53a side of the plate-like member 53A. One end of the recess is adjacent to the second seal surface 53a. The first inclined portion 50A described above is not provided at one end of the recess. That is, the periphery of the recess is surrounded by the second seal surface 53a.
第2の連通口55は、板状部材53Aに設けられており、Z方向に延在している。第2の連通口55の一端は、第2のシール面53aから露出されている。第2の連通口55の一端は、第1の連通口51の一端と対向している。
第2の連通口55は、第2の熱媒体流路56及び第1の連通口51と連通している。第2の連通口55は、第1の連通口51とともに、連通部43を構成している。
第2の連通口55の一端には、先に説明した第2の傾斜部51Aが設けられていない。つまり、第2の連通口55の一端の周囲は、第2のシール面53aで囲まれている。 Thesecond communication port 55 is provided in the plate-like member 53A and extends in the Z direction. One end of the second communication port 55 is exposed from the second seal surface 53a. One end of the second communication port 55 faces one end of the first communication port 51.
Thesecond communication port 55 communicates with the second heat medium flow channel 56 and the first communication port 51. The second communication port 55 and the first communication port 51 constitute a communication part 43.
The secondinclined portion 51A described above is not provided at one end of the second communication port 55. That is, the periphery of one end of the second communication port 55 is surrounded by the second seal surface 53a.
第2の連通口55は、第2の熱媒体流路56及び第1の連通口51と連通している。第2の連通口55は、第1の連通口51とともに、連通部43を構成している。
第2の連通口55の一端には、先に説明した第2の傾斜部51Aが設けられていない。つまり、第2の連通口55の一端の周囲は、第2のシール面53aで囲まれている。 The
The
The second
連通部43は、ケーシング31内に区画されている。連通部43は、Z方向に配置された第1及び第2の連通口51,55を含んだ構成とされている。
連通部43は、第1の熱媒体流路48と第2の熱媒体流路56との間を移動する熱媒体が流れる連通経路として機能する。 Thecommunication part 43 is partitioned in the casing 31. The communication portion 43 is configured to include first and second communication ports 51 and 55 arranged in the Z direction.
Thecommunication part 43 functions as a communication path through which the heat medium moving between the first heat medium flow path 48 and the second heat medium flow path 56 flows.
連通部43は、第1の熱媒体流路48と第2の熱媒体流路56との間を移動する熱媒体が流れる連通経路として機能する。 The
The
液状ガスケット32は、第1のシール面46aと第2のシール面53aとの間に設けられており、第1のケーシング部41と第2のケーシング部42との間をシールしている。
液状ガスケット32のうち、第1のシール面46aと第2のシール面53aとの間からはみ出した部分は、第1の傾斜面49a,50aと第2のシール面53aとの間や第2の傾斜面51aと第2のシール面53aとの間に配置されている。 Theliquid gasket 32 is provided between the first seal surface 46 a and the second seal surface 53 a and seals between the first casing portion 41 and the second casing portion 42.
A portion of theliquid gasket 32 that protrudes from between the first seal surface 46a and the second seal surface 53a is between the first inclined surfaces 49a, 50a and the second seal surface 53a or the second seal surface 53a. It arrange | positions between the inclined surface 51a and the 2nd sealing surface 53a.
液状ガスケット32のうち、第1のシール面46aと第2のシール面53aとの間からはみ出した部分は、第1の傾斜面49a,50aと第2のシール面53aとの間や第2の傾斜面51aと第2のシール面53aとの間に配置されている。 The
A portion of the
先に説明したように、第1の傾斜部49A,50Aの幅W2は、第2の傾斜部51Aの幅W3よりも小さいため、第1の傾斜部49A,50Aの外側に液状ガスケット32がはみ出す。一方、第2の傾斜部51Aの幅W3は、第1の傾斜部49A,50Aの幅W2よりも広いため、第2の傾斜部51Aの外側に液状ガスケット32がはみ出すことはない。
As described above, the first inclined portion 49A, the width W 2 of 50A, since the second smaller than the width W 3 of the inclined portion 51A, liquid gasket on the outer side of the first inclined portion 49A, 50A 32 Protrudes. On the other hand, the width W 3 of the second inclined portion 51A, the first inclined portion 49A, since wider than the width W 2 of 50A, liquid gasket 32 will not protrude outside the second inclined portion 51A.
液状ガスケット32としては、例えば、有機溶剤タイプの液状ガスケット、無溶剤タイプの液状ガスケット、水性タイプの液状ガスケット等を用いることが可能である。
有機溶剤タイプの液状ガスケットとしては、例えば、変性アルキッド系、繊維素エステル系、或いは合成ゴム系の液状ガスケットを用いること可能である。
無溶剤タイプの液状ガスケットとしては、例えば、フェノール系、変性エステル系、シリコーン系、アクリル系等の液状ガスケットを用いること可能である。
水性タイプの液状ガスケットとしては、例えば、水性アクリル系の液状ガスケットを用いること可能である。 As theliquid gasket 32, for example, an organic solvent type liquid gasket, a solventless type liquid gasket, an aqueous type liquid gasket, or the like can be used.
As the organic solvent type liquid gasket, it is possible to use, for example, a modified alkyd type, a fiber ester type, or a synthetic rubber type liquid gasket.
As the solventless liquid gasket, it is possible to use, for example, phenol-based, modified ester-based, silicone-based, acrylic-based liquid gaskets.
As an aqueous type liquid gasket, for example, an aqueous acrylic liquid gasket can be used.
有機溶剤タイプの液状ガスケットとしては、例えば、変性アルキッド系、繊維素エステル系、或いは合成ゴム系の液状ガスケットを用いること可能である。
無溶剤タイプの液状ガスケットとしては、例えば、フェノール系、変性エステル系、シリコーン系、アクリル系等の液状ガスケットを用いること可能である。
水性タイプの液状ガスケットとしては、例えば、水性アクリル系の液状ガスケットを用いること可能である。 As the
As the organic solvent type liquid gasket, it is possible to use, for example, a modified alkyd type, a fiber ester type, or a synthetic rubber type liquid gasket.
As the solventless liquid gasket, it is possible to use, for example, phenol-based, modified ester-based, silicone-based, acrylic-based liquid gaskets.
As an aqueous type liquid gasket, for example, an aqueous acrylic liquid gasket can be used.
PTCヒータ33は、ヒータ収容部46Cに収容されている。PTCヒータ33は、第1の熱媒体流路48と第2の熱媒体流路56との間に配置されている。PTC素子61と、第1の電極板62と、第2の電極板63と、を有する。
The PTC heater 33 is accommodated in the heater accommodating portion 46C. The PTC heater 33 is disposed between the first heat medium flow path 48 and the second heat medium flow path 56. A PTC element 61, a first electrode plate 62, and a second electrode plate 63 are included.
PTC素子61は、矩形の板状とされた素子であり、第1の電極板62と第2の電極板63との間に配置されている。
The PTC element 61 is an element having a rectangular plate shape, and is disposed between the first electrode plate 62 and the second electrode plate 63.
第1の電極板62は、板状部材46Aと対向するPTC素子61の一面に設けられている。第1の電極板62は、板状とされた電極板本体と、3つの第1の端子62Aと、を有する。第1の電極板62を構成する電極板本体は、3つに分割されている。第2の端子62Aは、分割されたそれぞれの電極板本体の外周部に設けられている。
第1の端子62Aは、第1の電極板62を構成する電極板本体の外周部に設けられている。第1の端子62Aは、第1のねじ38により制御基板37に対してねじ止めされている。これにより、第1の端子62Aは、制御基板37と電気的に接続されている。 Thefirst electrode plate 62 is provided on one surface of the PTC element 61 facing the plate-like member 46A. The first electrode plate 62 has a plate-like electrode plate body and three first terminals 62A. The electrode plate main body constituting the first electrode plate 62 is divided into three. The second terminal 62A is provided on the outer periphery of each divided electrode plate body.
Thefirst terminal 62 </ b> A is provided on the outer peripheral portion of the electrode plate main body constituting the first electrode plate 62. The first terminal 62A is screwed to the control board 37 with a first screw 38. Thus, the first terminal 62A is electrically connected to the control board 37.
第1の端子62Aは、第1の電極板62を構成する電極板本体の外周部に設けられている。第1の端子62Aは、第1のねじ38により制御基板37に対してねじ止めされている。これにより、第1の端子62Aは、制御基板37と電気的に接続されている。 The
The
第2の電極板63は、流路形成部53と対向するPTC素子61の他面に設けられている。第2の電極板63は、板状とされた電極板本体と、1つの第2の端子63Aと、を有する。第2の端子63Aは、第2の電極板63を構成する電極板本体の外周部に設けられている。
第2の端子63Aは、第2のねじ39により制御基板37に対してねじ止めされている。これにより、第2の端子63Aは、制御基板37と電気的に接続されている。 Thesecond electrode plate 63 is provided on the other surface of the PTC element 61 facing the flow path forming portion 53. The second electrode plate 63 has a plate-shaped electrode plate main body and one second terminal 63A. The second terminal 63 </ b> A is provided on the outer peripheral portion of the electrode plate main body constituting the second electrode plate 63.
Thesecond terminal 63A is screwed to the control board 37 by a second screw 39. Thus, the second terminal 63A is electrically connected to the control board 37.
第2の端子63Aは、第2のねじ39により制御基板37に対してねじ止めされている。これにより、第2の端子63Aは、制御基板37と電気的に接続されている。 The
The
上記構成とされたPTCヒータ33は、第1及び第2の熱媒体流路48,56を流れる熱媒体を加熱する。PTCヒータ33により加熱された熱媒体は、放熱器16の導入口16Aを通じて、放熱器16内に導入される。
The PTC heater 33 configured as described above heats the heat medium flowing through the first and second heat medium flow paths 48 and 56. The heat medium heated by the PTC heater 33 is introduced into the radiator 16 through the inlet 16 </ b> A of the radiator 16.
なお、PTCヒータ33と流路形成部46,53との間には、図示していない絶縁板が設けられている。この絶縁板により、PTCヒータ33と流路形成部46,53との間は絶縁されている。
An insulating plate (not shown) is provided between the PTC heater 33 and the flow path forming portions 46 and 53. By this insulating plate, the PTC heater 33 and the flow path forming portions 46 and 53 are insulated.
絶縁部材34は、枠体73と、第1のガイド部75と、第2のガイド部76と、を有する。枠体73は、第1の電極板62の電極板本体、PTC素子61、及び第2の電極板63の電極板本体よりなる構造体の側面を囲む形状とされている。
The insulating member 34 includes a frame body 73, a first guide portion 75, and a second guide portion 76. The frame 73 has a shape surrounding the side surface of the structure including the electrode plate main body of the first electrode plate 62, the PTC element 61, and the electrode plate main body of the second electrode plate 63.
枠体73は、第1の電極板62,63の電極板本体、及びPTC素子61よりなる積層構造体の側面を囲んだ状態で、流路形成部46と流路形成部53の間に配置されている。枠体73の外周面は、ヒータ収容部46Cの内面と接触している。
The frame body 73 is disposed between the flow path forming portion 46 and the flow path forming portion 53 in a state of surrounding the electrode plate main bodies of the first electrode plates 62 and 63 and the side surface of the laminated structure including the PTC elements 61. Has been. The outer peripheral surface of the frame 73 is in contact with the inner surface of the heater accommodating portion 46C.
第1のガイド部75は、枠体73の長辺に3つ設けられている。2つの第1のガイド部75は、隣接して設けられている。残りの1つの第1のガイド部75は、他の2つの第1のガイド部75から離間した位置に設けられている。
Three first guide portions 75 are provided on the long side of the frame body 73. The two first guide portions 75 are provided adjacent to each other. The remaining one first guide portion 75 is provided at a position separated from the other two first guide portions 75.
第1のガイド部75は、Z方向に延在する第1の開口部75Aを有する。第1の開口部75Aには、第1の端子62Aが挿入されている。第1のガイド部75は、第1の端子62Aを囲む形状とされている。
このような構成とされた第1のガイド部75を有することで、第1の端子62Aの周囲に配置された導体と第1の端子62Aとの間を絶縁することができる。 Thefirst guide portion 75 has a first opening 75A extending in the Z direction. The first terminal 62A is inserted into the first opening 75A. The first guide portion 75 has a shape surrounding the first terminal 62A.
By having thefirst guide portion 75 configured as described above, it is possible to insulate between the conductor arranged around the first terminal 62A and the first terminal 62A.
このような構成とされた第1のガイド部75を有することで、第1の端子62Aの周囲に配置された導体と第1の端子62Aとの間を絶縁することができる。 The
By having the
第2のガイド部76は、第1のガイド部75が設けられた枠体73の長辺に1つ設けられている。第2のガイド部76は、1つの第1のガイド部75に隣接して配置されている。
第2のガイド部76は、Z方向に延在する第2の開口部76Aを有する。第2のガイド部76は、第2の端子63Aが挿入されている。第2のガイド部76は、第2の端子63Aを囲む形状とされている。
このような構成とされた第2のガイド部76を有することで、第2の端子63Aの周囲に配置された導体と第2の端子63Aとの間を絶縁することができる。 Onesecond guide portion 76 is provided on the long side of the frame 73 provided with the first guide portion 75. The second guide portion 76 is disposed adjacent to one first guide portion 75.
Thesecond guide portion 76 has a second opening 76A extending in the Z direction. The second guide portion 76 has a second terminal 63A inserted therein. The second guide portion 76 has a shape surrounding the second terminal 63A.
By including thesecond guide portion 76 having such a configuration, it is possible to insulate between the conductor arranged around the second terminal 63A and the second terminal 63A.
第2のガイド部76は、Z方向に延在する第2の開口部76Aを有する。第2のガイド部76は、第2の端子63Aが挿入されている。第2のガイド部76は、第2の端子63Aを囲む形状とされている。
このような構成とされた第2のガイド部76を有することで、第2の端子63Aの周囲に配置された導体と第2の端子63Aとの間を絶縁することができる。 One
The
By including the
上記構成とされた絶縁部材34を有することで、PTCヒータ33の側面の周囲に配置された導体とPTCヒータ33の側面との間を絶縁することができるとともに、制御基板37に対するPTCヒータ33の位置決めを行うことができる。
By having the insulating member 34 configured as described above, it is possible to insulate between the conductor disposed around the side surface of the PTC heater 33 and the side surface of the PTC heater 33, and the PTC heater 33 with respect to the control board 37. Positioning can be performed.
制御基板37は、基板収容空間45Aに収容されている。制御基板37は、基板本体66と、電子部品68,69と、第1の接続部(図示せず)と、第2の接続部(図示せず)と、を有する。
The control board 37 is housed in the board housing space 45A. The control board 37 includes a board body 66, electronic components 68 and 69, a first connection part (not shown), and a second connection part (not shown).
基板本体66は、基板収容部45に固定されている。基板本体66は、第1の面66aと、第2の面66bと、を有する。第1の面66aは、蓋部47と対向する面である。第2の面66bは、第1の面66aの反対側に配置された面である。第2の面66bは、基板収容部45と対向する面である。
基板本体66は、板状とされた絶縁基板の両面に回路パターン(制御回路パターンや電源回路パターン等)が形成された構成とされている。 Thesubstrate body 66 is fixed to the substrate housing portion 45. The substrate body 66 has a first surface 66a and a second surface 66b. The first surface 66 a is a surface facing the lid portion 47. The second surface 66b is a surface disposed on the opposite side of the first surface 66a. The second surface 66 b is a surface facing the substrate housing portion 45.
Thesubstrate body 66 has a configuration in which circuit patterns (control circuit patterns, power supply circuit patterns, etc.) are formed on both surfaces of a plate-like insulating substrate.
基板本体66は、板状とされた絶縁基板の両面に回路パターン(制御回路パターンや電源回路パターン等)が形成された構成とされている。 The
The
電子部品68は、電子部品69よりも発熱しやすい電子部品である。電子部品68は、基板本体66の第2の面66bに設けられている。電子部品68は、基板本体66と電気的に接続されている。電子部品68としては、例えば、IGBT(InsulatedGate Bipolar Transistor:絶縁ゲート型バイポーラトランジスタ)やFET(Field effect transistor:電界効果トランジスタ)等を例示することが可能である。
The electronic component 68 is an electronic component that generates heat more easily than the electronic component 69. The electronic component 68 is provided on the second surface 66 b of the substrate body 66. The electronic component 68 is electrically connected to the board body 66. Examples of the electronic component 68 include an IGBT (Insulated Gate Bipolar Transistor) and a FET (Field Effect Transistor).
電子部品69は、基板本体66の第1の面66aに設けられている。電子部品69は、基板本体66と電気的に接続されている。
The electronic component 69 is provided on the first surface 66 a of the substrate body 66. The electronic component 69 is electrically connected to the board body 66.
第1の接続部は、基板本体66の第2の面66bに設けられている。第1の接続部は、基板本体66と電気的に接続されている。第1の接続部には、第1の電極板62を構成する端子が接続されている。
The first connection portion is provided on the second surface 66b of the substrate body 66. The first connection portion is electrically connected to the substrate body 66. A terminal constituting the first electrode plate 62 is connected to the first connection portion.
第2の接続部は、基板本体66の第2の面66bに設けられている。第2の接続部は、基板本体66と電気的に接続されている。第2の接続部には、第2の電極板63を構成する端子が接続されている。
The second connection portion is provided on the second surface 66 b of the substrate body 66. The second connection portion is electrically connected to the substrate body 66. A terminal constituting the second electrode plate 63 is connected to the second connection portion.
本実施形態の熱媒体加熱装置25によれば、第1の連通口51の一端を拡径させる第2の傾斜面51aを含む第2の傾斜部51Aを設けるとともに、第1の連通口51の一端に設けられた第2の傾斜部51Aの幅W3を、少なくとも1つの開口部49及び凹部50の一端に設けられた第1の傾斜部49A,50Aの幅W2よりも広くすることで、Z方向で第2の傾斜面51aと対向する第2のシール面53aと第2の傾斜面51aとの間に形成される隙間に、第1のシール面46aと第2のシール面53aとの間からはみ出した液状ガスケット32を配置させることが可能となる。
According to the heat medium heating apparatus 25 of the present embodiment, the second inclined portion 51A including the second inclined surface 51a that expands the diameter of one end of the first communication port 51 is provided, and the first communication port 51 a second inclined portion 51A width W 3 of which is provided at one end, by widely least one of the first inclined portion 49A provided at one end of the opening 49 and the recess 50, than the width W 2 of 50A In the gap formed between the second inclined surface 51a and the second inclined surface 51a facing the second inclined surface 51a in the Z direction, the first sealing surface 46a and the second sealing surface 53a It is possible to arrange the liquid gasket 32 protruding from between the two.
これにより、連通部43の内側への液状ガスケット32のはみ出しが抑制され、連通部43の径が狭められることを抑制可能となるので、連通部43を流れる熱媒体の流れの阻害を抑制(具体的には、圧力損失の増大の抑制や、第1及び第2の熱媒体流路48,56への熱媒体の分配の悪化を抑制)できる。
As a result, it is possible to suppress the liquid gasket 32 from protruding to the inside of the communication portion 43 and to suppress the diameter of the communication portion 43 from being narrowed, thereby suppressing the inhibition of the flow of the heat medium flowing through the communication portion 43 (specifically Specifically, it is possible to suppress an increase in pressure loss and a deterioration in distribution of the heat medium to the first and second heat medium flow paths 48 and 56).
また、本実施形態の車両用空調装置10は、上記熱媒体加熱装置25と、外気または車室内の空気を循環させるブロア13と、ブロア13の下流側に設けられ、外気または空気を冷却する冷却器15と、冷却器15の下流側に設けられ、PTCヒータ33により加熱された熱媒体が循環される放熱器16と、備えることで、第1の熱媒体流路48と第2の熱媒体流路56とを連通する連通部43を流れる熱媒体の流れの阻害を抑制できる。
Further, the vehicle air conditioner 10 of the present embodiment is provided with the heat medium heating device 25, the blower 13 that circulates the outside air or the air in the vehicle interior, and the cooling that cools the outside air or air provided downstream of the blower 13. The first heat medium flow path 48 and the second heat medium are provided by the heat exchanger 15 and the radiator 16 that is provided downstream of the cooler 15 and in which the heat medium heated by the PTC heater 33 is circulated. Inhibition of the flow of the heat medium flowing through the communication portion 43 communicating with the flow path 56 can be suppressed.
なお、本実施形態では、一例として、第1のケーシング部41の第1のシール面46a側に第1及び第2の傾斜部49A,50A,51Aを設けた場合を例に挙げて説明したが、第1及び第2の傾斜部49A,50A,51Aは、第2のケーシング部42の第2のシール面53a側に設けてもよい。
In the present embodiment, as an example, the case where the first and second inclined portions 49A, 50A, 51A are provided on the first seal surface 46a side of the first casing portion 41 has been described as an example. The first and second inclined portions 49 </ b> A, 50 </ b> A, 51 </ b> A may be provided on the second seal surface 53 a side of the second casing portion 42.
つまり、第1の傾斜部49A,50Aを流路形成部53の第2のシール面53a側に配置された少なくとも1つの開口部及び凹部の一端を囲むように設け、第2の傾斜部51Aを第2の連通部55の一端を囲むように設けてもよい。
この場合、本実施形態の熱媒体加熱装置25及び車両用空調装置10と同様な効果を得ることができる。 That is, the first inclined portions 49A and 50A are provided so as to surround at least one opening portion and one end of the concave portion arranged on the second seal surface 53a side of the flow path forming portion 53, and the second inclined portion 51A is provided. You may provide so that the end of the 2nd communication part 55 may be enclosed.
In this case, the same effects as those of the heatmedium heating device 25 and the vehicle air conditioner 10 of the present embodiment can be obtained.
この場合、本実施形態の熱媒体加熱装置25及び車両用空調装置10と同様な効果を得ることができる。 That is, the first
In this case, the same effects as those of the heat
以上、本発明の好ましい実施形態について詳述したが、本発明はかかる特定の実施形態に限定されるものではなく、特許請求の範囲内に記載された本発明の要旨の範囲内において、種々の変形・変更が可能である。
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to such specific embodiments, and various modifications can be made within the scope of the gist of the present invention described in the claims. Deformation / change is possible.
本発明は、熱媒体加熱装置、及び該熱媒体加熱装置を備えた車両用空調装置に適用可能である。
The present invention is applicable to a heat medium heating device and a vehicle air conditioner including the heat medium heating device.
10 車両用空調装置
11 ハウジング
11A 取り込み口
11B 吐出口
11C 流路
13 ブロア
15 冷却器
16 放熱器
16A 導入口
16B 導出口
17 エアミックスダンパ
19 熱媒体循環回路
21 循環ライン
23 タンク
24 ポンプ
25 熱媒体加熱装置
31 ケーシング
32 液状ガスケット
33 PTCヒータ
34 絶縁部材
37 制御基板
38 第1のねじ
39 第2のねじ
41 第1のケーシング部
42 第2のケーシング部
43 連通部
45 基板収容部
45A 基板収容空間
45B 熱媒体導入口
45C 熱媒体導出口
46,53 流路形成部
46a 第1のシール面
46A,53A 板状部材
46B,53B フィン
46C ヒータ収容部
47,54 蓋部
48 第1の熱媒体流路
49 開口部
49a,50a 第1の傾斜面
49A,50A 第1の傾斜部
50 凹部
51 第1の連通口
51a 第2の傾斜面
51A 第2の傾斜部
53a 第2のシール面
55 第2の連通口
56 第2の熱媒体流路
61 PTC素子
62 第1の電極板
62A 第1の端子
63 第2の電極板
63A 第2の端子
66 基板本体
66a 第1の面
66b 第2の面
68,69 電子部品
73 枠体
75 第1のガイド部
75A 第1の開口部
76 第2のガイド部
76A 第2の開口部
W1~W3 幅
θ 傾斜角度 DESCRIPTION OFSYMBOLS 10 Vehicle air conditioner 11 Housing 11A Intake port 11B Discharge port 11C Flow path 13 Blower 15 Cooler 16 Radiator 16A Inlet port 16B Outlet port 17 Air mix damper 19 Heat medium circulation circuit 21 Circulation line 23 Tank 24 Pump 25 Heat medium heating Device 31 Casing 32 Liquid gasket 33 PTC heater 34 Insulating member 37 Control board 38 First screw 39 Second screw 41 First casing part 42 Second casing part 43 Communication part 45 Substrate accommodating part 45A Substrate accommodating space 45B Heat Medium inlet 45C Heat medium outlet 46, 53 Flow path forming part 46a First seal surface 46A, 53A Plate members 46B, 53B Fins 46C Heater accommodating part 47, 54 Lid part 48 First heat medium flow path 49 Opening Part 49a, 0a 1st inclined surface 49A, 50A 1st inclined part 50 Recessed part 51 1st communicating port 51a 2nd inclined surface 51A 2nd inclined part 53a 2nd sealing surface 55 2nd communicating port 56 2nd Heat medium channel 61 PTC element 62 First electrode plate 62A First terminal 63 Second electrode plate 63A Second terminal 66 Substrate body 66a First surface 66b Second surface 68, 69 Electronic component 73 Frame 75 first guide portion 75A first opening 76 second guide portion 76A second opening W 1 ~ W 3 width θ angle of inclination
11 ハウジング
11A 取り込み口
11B 吐出口
11C 流路
13 ブロア
15 冷却器
16 放熱器
16A 導入口
16B 導出口
17 エアミックスダンパ
19 熱媒体循環回路
21 循環ライン
23 タンク
24 ポンプ
25 熱媒体加熱装置
31 ケーシング
32 液状ガスケット
33 PTCヒータ
34 絶縁部材
37 制御基板
38 第1のねじ
39 第2のねじ
41 第1のケーシング部
42 第2のケーシング部
43 連通部
45 基板収容部
45A 基板収容空間
45B 熱媒体導入口
45C 熱媒体導出口
46,53 流路形成部
46a 第1のシール面
46A,53A 板状部材
46B,53B フィン
46C ヒータ収容部
47,54 蓋部
48 第1の熱媒体流路
49 開口部
49a,50a 第1の傾斜面
49A,50A 第1の傾斜部
50 凹部
51 第1の連通口
51a 第2の傾斜面
51A 第2の傾斜部
53a 第2のシール面
55 第2の連通口
56 第2の熱媒体流路
61 PTC素子
62 第1の電極板
62A 第1の端子
63 第2の電極板
63A 第2の端子
66 基板本体
66a 第1の面
66b 第2の面
68,69 電子部品
73 枠体
75 第1のガイド部
75A 第1の開口部
76 第2のガイド部
76A 第2の開口部
W1~W3 幅
θ 傾斜角度 DESCRIPTION OF
Claims (3)
- 平面とされた第1のシール面、熱媒体が流れる第1の熱媒体流路、及び該第1の熱媒体流路と連通され、かつ一端が第1のシール面と隣接する第1の連通口を含む第1のケーシング部と、前記第1のシール面と対向する平面とされた第2のシール面、前記熱媒体が流れる第2の熱媒体流路、及び該第2の熱媒体流路と連通され、前記第2のシール面と隣接する一端が前記第1の連通口の一端と連通された第2の連通口を含む第2のケーシング部と、前記第1の連通口及び前記第2の連通口を含む連通部と、前記第1及び第2のケーシング部に設けられた少なくとも1つの開口部及び凹部と、を有するケーシングと、
前記ケーシング内に収容され、前記第1の熱媒体流路と前記第2の熱媒体流路との間に配置されたPTCヒータと、
前記第1のシール面と前記第2のシール面との間に設けられた液状ガスケットと、
を備え、
前記開口部及び凹部の一端には、前記第1のシール面または前記第2のシール面に対して傾斜するとともに、前記開口部または前記凹部を拡径させる第1の傾斜面を含む第1の傾斜部が設けられており、
前記第1及び第2の連通口の一端のうち、一方の一端には、前記第1のシール面または前記第2のシール面に対して傾斜するとともに、前記第1の連通口または前記第2の連通口の一端を拡径させる第2の傾斜面を含む第2の傾斜部が設けられており、
前記第2の傾斜部の幅は、前記第1の傾斜部の幅よりも広い熱媒体加熱装置。 A first sealing surface that is a flat surface, a first heat medium channel through which a heat medium flows, and a first communication that communicates with the first heat medium channel and has one end adjacent to the first seal surface. A first casing portion including a mouth; a second sealing surface which is a flat surface facing the first sealing surface; a second heat medium flow path through which the heat medium flows; and the second heat medium flow A second casing portion that includes a second communication port that communicates with the road and that has one end adjacent to the second sealing surface and one end of the first communication port; the first communication port; A casing having a communication portion including a second communication port, and at least one opening and a recess provided in the first and second casing portions;
A PTC heater housed in the casing and disposed between the first heat medium flow path and the second heat medium flow path;
A liquid gasket provided between the first sealing surface and the second sealing surface;
With
One end of the opening and the recess includes a first inclined surface that is inclined with respect to the first seal surface or the second seal surface and that expands the diameter of the opening or the recess. An inclined part is provided,
One end of the first and second communication ports is inclined with respect to the first seal surface or the second seal surface at one end, and the first communication port or the second port. A second inclined portion including a second inclined surface for expanding the diameter of one end of the communication port is provided.
The width of the second inclined part is a heat medium heating device wider than the width of the first inclined part. - 前記第2の傾斜部の幅は、前記第1の傾斜部の幅の1.5倍以上2.5倍以下である請求項1記載の熱媒体加熱装置。 The heat medium heating device according to claim 1, wherein the width of the second inclined portion is 1.5 times or more and 2.5 times or less than the width of the first inclined portion.
- 請求項1または2記載の熱媒体加熱装置と、
外気または車室内の空気を循環させるブロアと、
前記ブロアの下流側に設けられ、前記外気または前記空気を冷却する冷却器と、
前記冷却器の下流側に設けられ、前記PTCヒータにより加熱された前記熱媒体が循環される放熱器と、
を備えた車両用空調装置。 The heat medium heating device according to claim 1 or 2,
A blower that circulates outside air or air in the passenger compartment;
A cooler that is provided downstream of the blower and cools the outside air or the air;
A radiator that is provided on the downstream side of the cooler and in which the heat medium heated by the PTC heater is circulated;
A vehicle air conditioner comprising
Priority Applications (3)
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CN201880012030.0A CN110300672A (en) | 2017-02-17 | 2018-01-18 | Thermal medium heating device and air conditioner for motor vehicle |
US16/485,687 US20190359033A1 (en) | 2017-02-17 | 2018-01-18 | Heat medium heating device, and vehicular air conditioning device |
DE112018000890.8T DE112018000890T5 (en) | 2017-02-17 | 2018-01-18 | Heat medium heater and vehicle air conditioning device |
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JP2017027931A JP6803259B2 (en) | 2017-02-17 | 2017-02-17 | Heat medium heating device and vehicle air conditioner |
JP2017-027931 | 2017-02-17 |
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WO2018150796A1 true WO2018150796A1 (en) | 2018-08-23 |
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US (1) | US20190359033A1 (en) |
JP (1) | JP6803259B2 (en) |
CN (1) | CN110300672A (en) |
DE (1) | DE112018000890T5 (en) |
WO (1) | WO2018150796A1 (en) |
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JP7126411B2 (en) * | 2018-09-11 | 2022-08-26 | 三菱重工サーマルシステムズ株式会社 | Heat medium heating device and vehicle air conditioner |
JP2020044865A (en) * | 2018-09-14 | 2020-03-26 | 三菱重工サーマルシステムズ株式会社 | Heating medium heater and vehicle air conditioner |
JP2021128849A (en) * | 2020-02-13 | 2021-09-02 | 三菱重工サーマルシステムズ株式会社 | Heat medium heating device and vehicle air conditioner |
JP2021128850A (en) * | 2020-02-13 | 2021-09-02 | 三菱重工サーマルシステムズ株式会社 | Heat medium heating device and vehicle air conditioner |
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JP4981386B2 (en) * | 2006-08-30 | 2012-07-18 | 三菱重工業株式会社 | Heat medium heating device and vehicle air conditioner using the same |
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JP6140179B2 (en) * | 2012-11-02 | 2017-05-31 | イーグル工業株式会社 | Mechanical seal device |
JP6899634B2 (en) | 2015-07-24 | 2021-07-07 | 株式会社日本触媒 | Anionic conductive membrane |
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- 2017-02-17 JP JP2017027931A patent/JP6803259B2/en not_active Expired - Fee Related
-
2018
- 2018-01-18 WO PCT/JP2018/001368 patent/WO2018150796A1/en active Application Filing
- 2018-01-18 DE DE112018000890.8T patent/DE112018000890T5/en not_active Withdrawn
- 2018-01-18 US US16/485,687 patent/US20190359033A1/en not_active Abandoned
- 2018-01-18 CN CN201880012030.0A patent/CN110300672A/en active Pending
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JPH08320071A (en) * | 1995-05-26 | 1996-12-03 | Nissan Motor Co Ltd | Liquid gasket seal structure |
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DE112018000890T5 (en) | 2019-12-05 |
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