WO2018149333A1 - 全可变液压气门机构气门升程控制装置及内燃机 - Google Patents
全可变液压气门机构气门升程控制装置及内燃机 Download PDFInfo
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- WO2018149333A1 WO2018149333A1 PCT/CN2018/075467 CN2018075467W WO2018149333A1 WO 2018149333 A1 WO2018149333 A1 WO 2018149333A1 CN 2018075467 W CN2018075467 W CN 2018075467W WO 2018149333 A1 WO2018149333 A1 WO 2018149333A1
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- Prior art keywords
- plunger
- valve
- hydraulic
- piston
- annular groove
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L9/00—Valve-gear or valve arrangements actuated non-mechanically
- F01L9/10—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
- F01L9/11—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic in which the action of a cam is being transmitted to a valve by a liquid column
- F01L9/12—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic in which the action of a cam is being transmitted to a valve by a liquid column with a liquid chamber between a piston actuated by a cam and a piston acting on a valve stem
Definitions
- the present invention relates to the field of gas distribution mechanisms and fuel supply systems for internal combustion engines, and more particularly to a fully variable hydraulic valve train valve lift control device and an internal combustion engine.
- the internal combustion engine uses a hydraulically actuated valve system to achieve continuous variable valve lift, valve opening duration and valve timing.
- This valve system is called the Full Fully Variable Valve System (HFVVS). ), it is of great significance to the energy saving and emission reduction of internal combustion engines.
- the representative fully variable hydraulic valve system includes Schaeffler's Uniair system, the US Ford's electro-hydraulic fully variable valve system and the British Lotus EHFVVT system. These hydraulic full variable valve systems all use high frequency solenoid valves as oil control switches to control the inflow and outflow of oil, while high frequency solenoid valves have low frequency response speed, low reliability and high cost.
- the invention patent of CN201310296611.0 discloses an oil control device for a fully variable hydraulic valve system of an internal combustion engine, which device is composed of a housing and a rotary valve, a hydraulic accumulator and a transmission mechanism installed in the housing.
- the rotary valve is composed of a rotary valve core and a rotary valve sleeve;
- the hydraulic accumulator is composed of an energy storage piston, an energy storage spring, an end cover, a sealing seat, a rubber pad, and is installed in one end cavity of the housing; a rotary valve and a hydraulic pressure
- the accumulator is an accumulator chamber;
- the transmission mechanism is composed of a transmission gear, a gear shaft and a cross-slider coupling, the transmission gear is mounted on the gear shaft, and the gear shaft is connected to the rotary valve core through the cross-slider coupling
- the continuous variable of the maximum lift of the valve, the valve opening duration and the valve phase are realized.
- the mechanism is mainly applicable to the valve-distributing mechanism of the camshaft, and for the camshaft lower and middle gas distribution mechanism, the hydraulic transmission system is difficult to arrange and the transmission chain is long, which makes the device difficult to be under the camshaft.
- the technical problem to be solved by the present invention is to provide a simple structure, reliable operation, and low cost. It is not only suitable for camshaft upper-mounted internal combustion engines, but also for fully variable hydraulic valve train valve lift control devices for camshaft lower and mid-range internal combustion engines.
- the present invention provides the following technical solutions:
- a fully variable hydraulic valve train valve lift control device comprising a housing provided with a high pressure oil passage, the housing being provided with a hydraulic ram type oil control device for connecting to an internal combustion engine cam drive assembly, for connecting to a piston valve drive device for an internal combustion engine valve assembly, a hydraulic accumulator device for connecting an internal combustion engine oil lubrication system, and an inlet check valve, wherein:
- the hydraulic ram type oil control device includes a plunger sleeve disposed on the housing, a plunger mating with an inner bore of the plunger sleeve, a plunger spring for resetting the plunger, and adjusting the a plunger adjusting mechanism of a plunger rotation angle, the plunger including a plunger core mated with the plunger sleeve and a plunger rod disposed at a lower end of the plunger core, the top end of the plunger core Forming a plunger oil chamber communicating with the high pressure oil passage between the plunger sleeves, the cylindrical surface of the plunger core is provided with an axial straight groove communicating with the plunger oil chamber and the axial direction a circumferential annular groove communicating with a straight groove, and a drain hole is disposed on a sidewall of the plunger sleeve;
- the piston valve driving device includes a hydraulic piston, a piston sleeve matched with the hydraulic piston, and a piston oil chamber that communicates with the high pressure oil passage is formed between a top end of the hydraulic piston and the piston sleeve;
- the hydraulic energy storage device includes a hydraulic accumulator disposed on the housing and an energy storage chamber formed by the accumulator and the housing, and the housing is provided with the energy storage chamber a first low pressure oil passage communicating with the oil drain hole, a second low pressure oil passage connecting the energy storage chamber with the high pressure oil passage, and a third low pressure oil passage connecting the energy storage chamber and the internal combustion engine oil lubrication system
- the energy storage chamber is connectable to the plunger oil chamber through the first low pressure oil passage, the oil drain hole, the circumferential annular groove and the axial straight groove;
- the inlet check valve is disposed between the high pressure oil passage and the second low pressure oil passage.
- the distance from the upper edge of the circumferential annular groove to the tip end of the plunger gradually increases or does not change from the axial straight groove in the circumferential direction of the plunger, and the depth of the circumferential annular groove starts from the axial straight groove. Gradually decreasing along the circumferential direction of the plunger;
- the distance from the upper edge of the circumferential annular groove to the tip end of the plunger gradually increases from the axial straight groove in the circumferential direction of the plunger, and the depth of the circumferential annular groove does not change.
- the full depth or partial depth of the circumferential annular groove is not more than one quarter of the diameter of the oil drain hole.
- circumferential annular groove has a triangular, circular arc, trapezoidal or rectangular cross section.
- the plunger adjusting mechanism includes a control sleeve that cooperates with a lower outer circle of the plunger sleeve, and the end of the control sleeve is provided with a guiding groove, and a lower portion of the plunger rod is provided with The guide groove cooperates with the tongue.
- the plunger adjusting mechanism further includes a motor or a proportional electromagnet, and the outer circumference of the control sleeve is provided with a ring gear, and the motor or the proportional electromagnet is driven to connect the teeth that mesh with the ring gear. Strip or gear.
- the piston type valve driving device is provided with a unidirectional hole and an orifice respectively communicating with the high pressure oil passage, and the one-way hole is provided with a piston chamber one-way valve, and the piston chamber passes through the The one-way hole and the orifice are in communication with the high pressure oil passage, and the top end of the hydraulic piston is located above the throttle hole when the valve assembly is closed.
- the hydraulic accumulator includes an end cover fixedly mounted on the housing, an energy storage piston that is clearance-fitted with the housing, and an accumulator disposed between the end cover and the energy storage piston spring.
- An internal combustion engine includes the above-described fully variable hydraulic valve train valve lift control device.
- the valve camshaft in the cam drive assembly (including the valve camshaft, the tappet and the tappet) runs together with the crankshaft of the internal combustion engine, and the gas is matched.
- the cam drives the tappet and the tappet and cooperates with the plunger spring to reciprocate the plunger of the hydraulic plunger oil control device, that is, when the valve cam is in the ascending section, the cam jacks up the plunger to move the plunger upward When the cam is in the down section, the plunger is reset (ie, moved downward) by the plunger spring.
- the hydraulic piston of the device overcomes the force of the valve spring to open the valve; when the plunger rises to the circumferential annular groove and communicates with the drain hole, the hydraulic oil in the high pressure oil passage passes through the plunger oil chamber, the axial straight groove, and the circumferential ring
- the tank, the oil drain hole and the first low pressure oil passage flow into the energy storage chamber, the amount of oil in the plunger oil chamber, the high pressure oil passage and the piston oil chamber is reduced, the oil pressure is lowered, and the maximum lift of the valve is lowered; the plunger is in the downward stroke
- the circumferential annular groove is disconnected from the oil drain hole, the energy storage chamber is disconnected from the high pressure oil passage, and the valve gradually falls back and finally seats as the plunger descends.
- the plunger adjustment mechanism of the hydraulic plunger type oil control device adjusts the rotation angle of the plunger so that the circumferential annular groove is close to the axial direction.
- the portion of the groove communicates with the drain hole, so that the circumferential annular groove communicates with the drain hole for a long time, and the minimum effective flow area formed by the circumferential annular groove and the drain hole is large, which causes the plunger oil cavity to leak through.
- the oil hole flows into the accumulator chamber with a large amount of oil, which eventually reduces the maximum lift of the valve and closes before the bottom dead center.
- the plunger adjusting mechanism of the hydraulic plunger type oil control device adjusts the rotation angle of the plunger so that the circumferential annular groove is away from the shaft.
- the portion of the straight groove communicates with the drain hole, the time for the circumferential annular groove to communicate with the drain hole is short, and the minimum effective flow area formed by the circumferential annular groove and the drain hole is small, resulting in passage of the plunger oil cavity
- the amount of oil flowing into the accumulator chamber is small, and eventually the maximum lift of the valve is large and closes near the bottom dead center.
- the valve When the internal combustion engine is under high-speed full-load operating conditions, the valve needs to be fully opened, and has a large intake retardation angle, the plunger adjusting mechanism adjusts the rotation angle of the plunger so that the circumferential annular groove is away from the axial straight groove. The end is connected with the drain hole, and even the circumferential annular groove and the drain hole are always disconnected.
- the amount of oil flowing into the accumulator chamber through the drain hole in the plunger oil chamber is rarely equal to or equal to 0, and the valve lift depends on the valve lift. For the valve cam profile, the valve has the largest lift and a large intake retardation angle.
- the valve When the valve is closed, if the corresponding valve cam is still in the descending process, as the plunger decreases, the volume of the plunger oil chamber increases, and the pressure of the hydraulic oil in the high pressure oil passage decreases to less than the pressure of the energy storage chamber.
- the accumulator chamber supplements the hydraulic oil into the high pressure oil passage through the inlet check valve to ensure that the hydraulic oil is always filled with the plunger oil chamber, the piston oil chamber and the high pressure oil passage.
- the plunger sleeve and the piston sleeve of the fully variable hydraulic valve mechanism valve lift control device of the invention are fixedly installed in the casing, thereby reducing the leakage amount of the oil, only between the plunger core and the plunger sleeve, and the hydraulic pressure A gap seal is used between the piston and the piston sleeve, thereby greatly improving the control precision of the valve lift.
- the hydraulic oil in the fully variable hydraulic valve train valve lift control device of the present invention all uses the oil in the internal combustion engine lubrication system.
- the present invention has the following beneficial effects as compared with the prior art:
- the minimum effective flow area formed by the circumferential annular groove on the plunger core and the oil drain hole on the plunger sleeve can be precisely controlled, and the time for the circumferential annular groove to communicate with the drain hole can be accurately adjusted. It can accurately control the amount of oil flowing out from the drain hole, so that the maximum lift of the valve, the valve opening duration and the closing time are continuously variable.
- the fully variable hydraulic valve train valve lift control device of the present invention has good matching with the camshaft upper, middle and lower internal combustion engines, and is used on a conventional internal combustion engine, and the original machine has less modification.
- the main components such as the internal combustion engine body do not need to be changed.
- FIG. 1 is a schematic structural view of a valve lift control device for a fully variable hydraulic valve mechanism according to the present invention
- FIG. 2 is a schematic structural view of a hydraulic plunger type oil control device in a valve lift control device of a fully variable hydraulic valve mechanism according to the present invention
- Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
- Figure 4 is a partial structural schematic view of the oil drain hole and the circumferential annular groove
- Embodiment 1 is a schematic structural view of Embodiment 1 of a plunger in a valve lift control device for a fully variable hydraulic valve mechanism according to the present invention
- FIG. 6 is a schematic structural view of a second embodiment of a plunger in a full-throttle hydraulic valve train valve lift control device according to the present invention.
- Figure 7 is a schematic structural view of a third embodiment of a plunger in a full-throttle hydraulic valve train valve lift control device according to the present invention.
- Embodiment 8 is a schematic structural view of Embodiment 4 of a plunger in a valve lift control device for a fully variable hydraulic valve mechanism according to the present invention
- Embodiment 9 is a schematic structural view of Embodiment 5 of a plunger in a valve lift control device for a fully variable hydraulic valve mechanism according to the present invention.
- Figure 10 is a graph showing changes in valve lift under the control of the full-throttle hydraulic valve train valve lift control device of the present invention.
- the present invention provides a fully variable hydraulic valve train valve lift control device, as shown in FIGS. 1 to 10, including a housing 1 provided with a high pressure oil passage 1-1, which is provided on the housing 1 for a hydraulic ram type oil control device 3 connected to the internal combustion engine cam drive unit 7, a piston type valve drive unit 5 for connecting to the internal combustion engine valve assembly 8, a hydraulic accumulator device 4 for connecting the internal combustion engine oil lubrication system, and an inlet check valve 2, where:
- the hydraulic ram type oil control device 3 includes a plunger sleeve 3-1 disposed on the housing 1, a plunger 3-2 mated with the inner hole of the plunger sleeve 3-1, and a column for resetting the plunger 3-2. a plug spring 3-4 and a plunger adjusting mechanism 3-3 for adjusting a circumferential rotation angle of the plunger 3-2, the plunger 3-2 including a plunger core 3-2-1 that cooperates with the plunger sleeve 3-1
- the plunger rod 3-2-2 disposed at the lower end of the plunger core 3-2-1 forms a connection with the high pressure oil passage 1-1 between the top end of the plunger core 3-2-1 and the plunger sleeve 3-1.
- the plunger oil chamber 3-5, the cylindrical surface of the plunger core 3-2-1 is provided with an axial straight groove 3-2-1-2 communicating with the plunger oil chamber 3-5 and an axial straight groove 3 -2-1-2 connected circumferential annular groove 3-2-1-1, the side wall of the plunger sleeve 3-1 is provided with a drain hole 3-1-1;
- the piston type valve driving device 5 includes a hydraulic piston 5-1, a piston sleeve 5-2 matched with the hydraulic piston 5-1, and a top portion of the hydraulic piston 5-1 and the piston sleeve 5-2 are formed with a high pressure oil passage 1 1 connected piston oil chamber 5-4;
- the hydraulic accumulator device comprises a hydraulic accumulator 4 disposed on the casing 1 and an accumulator chamber 9 formed by the hydraulic accumulator 4 and the casing 1.
- the casing 1 is provided with an accumulating chamber 9 and a drain hole.
- 3-1-1 connected first low pressure oil passage 1-2, second low pressure oil passage 1-3 connecting the energy storage chamber 9 with the high pressure oil passage 1-1, and an oil lubrication system for the energy storage chamber 9 and the internal combustion engine Connected third low pressure oil passages 1-4, the energy storage chamber 9 can pass through the first low pressure oil passage 1-2, the oil drain hole 3-1-1, the circumferential annular groove 3-2-1-1 and the axial straight
- the tank 3-2-1-2 is in communication with the plunger oil chamber 3-5;
- the inlet check valve 2 is disposed between the high pressure oil passage 1-1 and the second low pressure oil passage 1-3.
- the valve cam in the cam drive assembly 7 (including the valve cam, the tappet and the tappet) runs together with the crankshaft of the internal combustion engine, and the valve cam drive is quite
- the column and the tappet cooperate with the plunger spring 3-4 to cause the plunger 3-2 of the hydraulic plunger type oil control device 3 to reciprocate linearly, that is, when the cam is in the ascending section, the cam jacks up the plunger 3-2
- the plunger 3-2 is moved upward; when the cam is in the lowering section, the plunger 3-2 is reset (i.e., moved downward) by the action of the plunger spring 3-4.
- the plunger adjusting mechanism 3-3 of the hydraulic plunger type oil control device 3 adjusts the rotation angle of the plunger 3-2 so that the circumference is
- the portion close to the axial straight groove 3-2-1-2 to the annular groove 3-2-1-1 communicates with the drain hole 3-1-1 to make the circumferential annular groove 3-2-1-1 and the drain
- the hole 3-1-1 is connected for a long time, and the minimum effective flow area formed by the drain hole 3-1-1 and the circumferential annular groove 3-2-1-1 is large, resulting in the plunger oil chamber 3-5 and The amount of oil flowing into the accumulator chamber 9 through the drain hole 3-1-1 in the piston oil chamber 5-4 is large, and finally the maximum lift of the valve is significantly reduced and closed before the bottom dead center, as shown in the curve of FIG.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 so that the circumferential annular groove 3- 2-1-1 is far from the axial straight groove 3-2-1-2 and communicates with the drain hole 3-1-1, so that the circumferential annular groove 3-2-1-1 and the drain hole 3-1- 1
- the communication time is short, and the minimum effective flow area formed by the oil drain hole 3-1-1 and the circumferential annular groove 3-2-1-1 is small, resulting in the plunger oil chamber 3-5 and the piston oil chamber 5-
- the amount of oil flowing into the accumulator chamber 9 through the drain hole is less, and finally the maximum lift of the valve is reduced and closed after the bottom dead center, as shown by curve B in FIG.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 such that the circumferential annular groove 3-
- the outer end of 2-1-1 away from the axial straight groove 3-2-1-2 is in communication with the drain hole 3-1-1, and even the circumferential annular groove 3-2-1-1 and the drain hole 3- 1-1 is always disconnected, the amount of oil flowing into the accumulator chamber 9 through the drain hole 3-1-1 in the plunger oil chamber 3-5 and the piston oil chamber 5-4 is rarely or even equal to 0, at this time, the valve lift
- the valve has a maximum lift and a large intake retardation angle, as shown by curve A in FIG.
- the present invention has the following beneficial effects:
- the minimum effective flow area formed by the circumferential annular groove on the plunger core and the drain hole on the plunger sleeve can be precisely controlled, the circumferential annular groove 3-2-1-1 and the drain hole 3-
- the time of 1-1 communication can also be accurately adjusted, and the amount of oil flowing out from the drain hole can be accurately controlled, so that the maximum lift of the valve, the valve opening duration and the closing time are continuously variable.
- the fully variable hydraulic valve train valve lift control device of the present invention has good matching with the camshaft upper, middle and lower internal combustion engines, and is used on a conventional internal combustion engine, and the original machine has less modification. Key components do not need to be changed.
- a valve lift control device controls one cylinder, which is suitable for single-cylinder and multi-cylinder internal combustion engines, and expands the applicable range of fully variable hydraulic valve mechanisms.
- the high pressure and the low pressure mentioned in the present invention are relative to each other, and it is not limited to the high pressure or the low pressure when the pressure must reach a certain value.
- the housing may be a single component, or the housing may be separately divided into two parts (the housing 1 and the top cover 6), and then the two are fixedly connected. At this time, the high pressure oil passage 1-1 It is placed on the top cover 6.
- the distance from the upper edge of the circumferential annular groove 3-2-1-1 to the tip end of the plunger 3-2 is from the axial straight groove 3-2-1-2 in the circumferential direction of the plunger 3-2.
- the depth of the circumferential annular groove 3-2-1-1 gradually decreases from the axial straight groove 3-2-1-2 in the circumferential direction of the plunger 3-2, and the circumferential annular groove 3-2-
- the cross section of 1-1 is a triangle.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 so that the circumferential annular groove 3-2-1-1
- the portion close to the axial straight groove 3-2-1-2 communicates with the drain hole 3-1-1, since the upper edge of the portion of the circumferential annular groove 3-2-1-1 is from the top end of the plunger 3-2
- the distance is small, and the depth of the circumferential annular groove 3-2-1-1 is deep, so that the time for the circumferential annular groove 3-2-1-1 to communicate with the drain hole 3-1-1 becomes long, and the circumferential direction
- the minimum effective flow area formed by the annular groove 3-2-1-1 and the drain hole 3-1-1 is large, so that the hydraulic oil in the plunger oil chamber 3-5 and the piston oil chamber 5-4 passes through the drain hole.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 so that the circumferential annular groove 3-2-1-1
- the portion away from the axial straight groove 3-2-1-2 communicates with the drain hole 3-1-1, since the upper edge of the portion of the circumferential annular groove 3-2-1-1 is from the top of the plunger 3-2
- the distance is relatively large, and the portion of the circumferential annular groove 3-2-1-1 is shallow, so that the time for the circumferential annular groove 3-2-1-1 to communicate with the drain hole 3-1-1 becomes shorter, and the circumference is short.
- the minimum effective flow area formed to the annular groove 3-2-1-1 and the drain hole 3-1-1 is small, causing the plunger oil chamber 3-5 and the piston oil chamber 5-4 to pass through the drain hole 3 - 5
- the amount of oil flowing into the accumulator chamber 9 is small, so that the maximum lift of the valve is reduced and closed after the bottom dead center, as shown by curve B in FIG.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 such that the circumferential annular groove 3-2-1-1 is off-axis.
- the end farthest to the straight groove 3-2-1-2 is connected to the drain hole 3-1-1, and even the circumferential annular groove 3-2-1-1 is always disconnected from the drain hole 3-1-1.
- the amount of oil flowing into the accumulator chamber 9 through the drain hole -1-1 in the plunger oil chamber 3-5 is rarely or even equal to 0.
- the valve lift depends on the profile of the valve cam, and the valve has the largest rise. The process and the larger intake retardation angle, as shown by curve A in FIG.
- the cross section of the circumferential annular groove 3-2-1-1 has a circular arc shape, and the rest of the structure is the same as that of the first embodiment.
- the distance from the upper edge of the circumferential annular groove 3-2-1-1 to the tip end of the plunger 3-2 is from the axial straight groove 3-2-1-2 in the circumferential direction of the plunger 3-2.
- the distance from the lower edge to the top end of the plunger 3-2 is unchanged from the axial straight groove 3-2-1-2 in the circumferential direction of the plunger 3-2, and the circumferential annular groove 3-2-1-1 The depth does not change.
- the plunger adjusting mechanism 3-3 adjusts the plunger 3-2 to rotate at a different angle, the timing at which the circumferential annular groove 3-2-1-1 communicates with the drain hole 3-1-1 is different, so that the plunger oil
- the time at which the chamber 3-5 and the piston oil chamber 5-4 flow into the accumulator chamber 9 through the drain hole 3-1-1 also changes accordingly, resulting in a change in the maximum lift of the valve.
- the upper edge of the circumferential annular groove 3-2-1-1 is parallel to the lower edge, and the distance from the top end of the plunger 3-2 is from the axial straight groove 3-2-1-2 along the column.
- the circumferential direction of the plug 3-2 is gradually increased, and the depth of the circumferential annular groove 3-2-1-1 is constant.
- the upper edge of the circumferential annular groove 3-2-1-1 is parallel to the lower edge, and the distance from the tip of the plunger 3-2 is from the axial straight groove 3-2-1-2 along the column.
- the plug 3-2 has no circumferential direction, and the depth of the circumferential annular groove 3-2-1-1 gradually decreases from the axial straight groove 3-2-1-2 in the circumferential direction of the plunger 3-2, and the circumferential direction
- the annular groove 3-2-1-1 has a rectangular cross section.
- the cross-sectional shape of the circumferential annular groove 3-2-1-1 may be a trapezoid or a trapezoid or a method that can be conceived by those skilled in the art in accordance with the above principles, in addition to a triangular shape, a circular arc shape or a rectangular shape. Other shapes do not affect the implementation of the technical solution of the present invention.
- the cross-sectional shape of the circumferential annular groove 3-2-1-1 means a notched shape formed by a longitudinal section of the circumferential annular groove 3-2-1-1 passing through the center line of the plunger core 3-2-1.
- the flow rate of the fluid is related to the side area formed between the drain hole 3-1-1 and the circumferential annular groove 3-2-1-1.
- the side area formed between the drain hole 3-1-1 and the circumferential annular groove 3-2-1-1 is greater than or equal to the cross-sectional area of the drain hole 3-1-1, that is, the drain hole 3-1-
- the distance h between the 1 and the circumferential annular groove 3-2-1-1 is greater than or equal to a quarter of the diameter of the drain hole 3-1-1, the flow rate of the fluid is from the drain hole 3-1-1.
- the cross-sectional area is determined; the side area formed between the drain hole 3-1-1 and the circumferential annular groove 3-2-1-1 is smaller than the cross-sectional area of the drain hole 3-1-1, that is, the drain hole
- the distance h between 3-1-1 and the circumferential annular groove 3-2-1-1 is less than a quarter of the diameter of the drain hole 3-1-1, the flow rate of the fluid is from the drain hole 3-1.
- the distance h between -1 and the circumferential annular groove 3-2-1-1 is determined.
- the total depth or partial depth of the circumferential annular groove 3-2-1-1 is preferably not more than a quarter of the diameter of the drain hole 3-1-1.
- the hydraulic oil passes through the high pressure oil passage 1-1, the plunger oil chamber 3-5, the axial straight groove 3-2-1-2, the circumferential annular groove 3-2-1-1, the drain hole 3-
- the flow rate of 1-1 and the first low-pressure oil passage 1-2 flowing back into the energy storage chamber 9 is reasonably controlled, and the falling speed of the valve is also slowly controlled, as shown in the curve B3 and the curve C3 shown in Fig. 9, and the valve is It will not fall sharply along the curve C3' in Figure 9. It can not only realize the continuous variable of valve maximum lift, valve opening duration and closing time, but also ensure the lift, speed and acceleration curve of valve movement. It is relatively flat and does not have large fluctuations, thus meeting the requirements of the internal combustion engine for the dynamic performance of the valve mechanism.
- the plunger adjusting mechanism 3-3 includes a control sleeve 3-3-1 that cooperates with the lower outer circle of the plunger sleeve 3-1, and the control sleeve 3-3-
- the end of 1 is preferably provided with a guide groove 3-3-1-2
- the lower portion of the plunger rod 3-2-2 is provided with a tongue 3-2-2- which cooperates with the guide groove 3-3-1-2.
- the plunger 3-2 can reciprocate linearly with respect to the plunger sleeve 3-1 through the cooperation of the tongue 3-2-2-2 and the guiding groove 3-3-1-2, and can be wound around the center thereof.
- the rotation of the shaft enables the plunger sleeve 3-1 to be fixedly mounted in the housing 1 to prevent the plunger sleeve 3-1 from being relatively loosely engaged with the housing 1 due to the rotation relative to the housing 1.
- the plunger adjusting mechanism 3-3 may further include a motor or a proportional electromagnet (not shown), and the outer circumference of the control sleeve 3-3-1 is provided with the rack 3
- the -3-2 meshing ring gear 3-3-1-1 is driven by a motor or a proportional electromagnet to be coupled with a rack 3-3-2 that meshes with the ring gear 3-3-1-1.
- the rack 3-3-2 is driven by a stepper motor or a proportional electromagnet.
- the optimal lift and opening duration of the valve are determined, and the rotation angle of the plunger 3-2 is adjusted by controlling the stepping motor or the proportional electromagnet to pull the rack 3-3-2 to change the circumferential annular groove 3-
- the angle and the closing moment are continuously variable.
- the tongue 3-2-2-2 can be in the guide groove 3-3- 1-2 guided by the downward movement; when the motor or proportional electromagnet pulls the rack 3-3-2 to move, due to the restriction of the guide groove 3-3-1-2 on the tongue 3-2-3, The plunger 3-2 rotates around the center line of the plunger 3-2 with the control sleeve 3-3-1, thereby realizing the relative direction of the circumferential annular groove 3-2-1-1 and the drain hole 3-1-1. Change of location.
- the plunger adjusting mechanism 3-3 can be meshed with the ring gear 3-3-1-1 on the control sleeve 3-3-1, in addition to the rack 3-3-2, and the gear and the ring gear can also be used.
- 3-3-1-1 performs the meshing transmission.
- the gear transmission is stable and has the characteristics of reliable operation, high efficiency and long service life.
- the end of the plunger rod 3-2-2 may be provided with a hemispherical groove 3-2-2-1 (as shown in Figures 7 and 8) or a hemispherical projection.
- the end of the plunger rod 3-2-2 is a hemispherical groove that cooperates with the hemispherical projection of the camshaft drive assembly 7; when the camshaft is driven
- the end of the plunger rod 3-2-2 is a hemispherical projection that cooperates with the hemispherical projection of the camshaft drive assembly 7.
- the angle between the camshaft drive assembly 7 and the plunger rod 3-2-2 can be adjusted to ensure that the plunger 3-2 is in the rack 3 -3-2 always keeps reciprocating linear motion when not moving.
- the camshaft drive assembly 7 can be omitted so that the valve camshaft directly drives the plunger 3-2 to move.
- the piston type valve driving device 5 is preferably provided with a unidirectional hole 5-2-2 and an orifice 5-2 which are respectively connected to the high pressure oil passage 1-1. -1.
- a piston chamber check valve 5-3 is disposed in the one-way hole 5-2-2, and the piston chamber 5-4 passes through the one-way hole 5-2-2 and the orifice 5-2-1 and the high pressure oil passage 1-1 Connected.
- the piston chamber check valve 5-3 is installed between the hydraulic piston 5-1 and the hydraulic piston sleeve 5-2, in order to avoid the increase of the hydraulic piston 5-1 and the hydraulic pressure by installing the piston chamber check valve 5-3.
- the structural size of the piston sleeve 5-2, the top end of the hydraulic piston 5-1 may be provided with a groove to increase the installation space of the piston chamber check valve 5-3 and to meet the volume requirement of the piston chamber 5-4.
- the hydraulic accumulator 4 preferably includes an end cap 4-3 fixedly mounted on the housing 1, and an accumulator piston that is in clearance fit with the housing 1. 4-1 and an accumulator spring 4-2 provided between the end cap 4-3 and the accumulator piston 4-1, an accumulator chamber 9 is formed between the accumulator piston 4-1 and the casing 1.
- the accumulator piston 4-1 overcomes the force of the accumulator spring 4-2 against the end cap 4-3 under the action of the hydraulic oil; when the oil lubricates the oil in the system
- the accumulator piston 4-1 is moved away from the end cap 4-3 by the accumulator spring 4-2 to maintain the stability of the oil pressure in the oil lubrication system.
- the present invention provides an internal combustion engine including the above-described fully variable hydraulic valve train valve lift control device, which has the same structure as above and will not be described herein.
- valve cam in the cam drive assembly 7 (including the valve cam, the tappet and the tappet) operates together with the crankshaft of the internal combustion engine, and the valve cam drives the tappet and the tappet and the plunger spring 3 -4 cooperates to make the plunger 3-2 of the hydraulic plunger type oil control device 3 reciprocating linearly, that is, when the cam is in the rising section, the cam jacks up the plunger 3-2 to move the plunger 3-2 upward;
- the plunger 3-2 is reset (i.e., moved downward) by the action of the plunger spring 3-4.
- the plunger adjusting mechanism 3-3 of the hydraulic plunger type oil control device 3 adjusts the rotation angle of the plunger 3-2 so that the circumference is
- the portion close to the axial straight groove 3-2-1-2 to the annular groove 3-2-1-1 communicates with the drain hole 3-1-1 to make the circumferential annular groove 3-2-1-1 and the drain
- the hole 3-1-1 is connected for a long time, and the minimum effective flow area formed by the drain hole 3-1-1 and the circumferential annular groove 3-2-1-1 is large, resulting in the plunger oil chamber 3-5 and The amount of oil flowing into the accumulator chamber 9 through the drain hole 3-1-1 in the piston oil chamber 5-4 is large, and finally the maximum lift of the valve is significantly reduced and closed before the bottom dead center, as shown in the curve of FIG.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 so that the circumferential annular groove 3- 2-1-1 is far from the axial straight groove 3-2-1-2 and communicates with the drain hole 3-1-1, so that the circumferential annular groove 3-2-1-1 and the drain hole 3-1- 1
- the communication time is short, and the minimum effective flow area formed by the oil drain hole 3-1-1 and the circumferential annular groove 3-2-1-1 is small, resulting in the plunger oil chamber 3-5 and the piston oil chamber 5-
- the amount of oil flowing into the accumulator chamber 9 through the drain hole is less, and finally the maximum lift of the valve is reduced and closed after the bottom dead center, as shown by curve B in FIG.
- the plunger adjusting mechanism 3-3 adjusts the rotation angle of the plunger 3-2 such that the circumferential annular groove 3-
- the outer end of 2-1-1 away from the axial straight groove 3-2-1-2 is in communication with the drain hole 3-1-1, and even the circumferential annular groove 3-2-1-1 and the drain hole 3- 1-1 is always disconnected, the amount of oil flowing into the accumulator chamber 9 through the drain hole 3-1-1 in the plunger oil chamber 3-5 and the piston oil chamber 5-4 is rarely or even equal to 0, at this time, the valve lift
- the valve has a maximum lift and a large intake retardation angle, as shown by curve A in FIG.
- the present invention has the following beneficial effects:
- the minimum effective flow area formed by the circumferential annular groove on the plunger core and the drain hole on the plunger sleeve can be precisely controlled, the circumferential annular groove 3-2-1-1 and the drain hole 3-
- the time of 1-1 communication can also be accurately adjusted, and the amount of oil flowing out from the drain hole can be accurately controlled, so that the maximum lift of the valve, the valve opening duration and the closing time are continuously variable.
- the fully variable hydraulic valve train valve lift control device of the present invention has good matching with the camshaft upper, middle and lower internal combustion engines, and is used on a conventional internal combustion engine, and the original machine has less modification. Key components do not need to be changed.
- a valve lift control device controls one cylinder, which is suitable for single-cylinder and multi-cylinder internal combustion engines, and expands the applicable range of fully variable hydraulic valve mechanisms.
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Abstract
Description
Claims (9)
- 一种全可变液压气门机构气门升程控制装置,其特征在于,包括设置有高压油道的壳体,所述壳体上设置有用于连接至内燃机凸轮驱动组件的液压柱塞式控油装置、用于连接至内燃机气门组件的活塞式气门驱动装置、用于连通内燃机机油润滑系统的液压蓄能装置和入口单向阀,其中:所述液压柱塞式控油装置包括设置在所述壳体上的柱塞套、与所述柱塞套的内孔相配合的柱塞、使所述柱塞复位的柱塞弹簧以及调节所述柱塞转动角度的柱塞调节机构,所述柱塞包括与所述柱塞套相配合的柱塞芯和设置于所述柱塞芯下端的柱塞杆,所述柱塞芯的顶端与所述柱塞套之间形成所述柱塞油腔,所述柱塞芯的圆柱面上设置有与所述柱塞油腔连通的轴向直槽和与所述轴向直槽连通的周向环形槽,所述柱塞套的侧壁上设置有泄油孔;所述活塞式气门驱动装置包括液压活塞、与液压活塞相匹配的活塞套,所述液压活塞的顶端与所述活塞套之间形成与所述高压油道连通的活塞油腔;所述液压蓄能装置包括设置在所述壳体上的液压蓄能器以及由所述蓄能器与所述壳体构成的蓄能腔,所述壳体上设置有将所述蓄能腔与泄油孔连通的第一低压油道、将所述蓄能腔与高压油道连通的第二低压油道和将所述蓄能腔与内燃机的机油润滑系统连通的第三低压油道,所述蓄能腔能够通过所述第一低压油道、泄油孔、周向环形槽和轴向直槽与所述柱塞油腔连通;所述入口单向阀设置于所述高压油道与第二低压油道之间。
- 根据权利要求1所述的全可变液压气门机构气门升程控制装置,其特征在于,所述周向环形槽的上边缘距柱塞顶端的距离从轴向直槽开始沿柱塞圆周方向逐渐增大或不变,所述周向环形槽的深度从轴向直槽开始沿柱塞圆周方向逐渐减小;或者,所述周向环形槽的上边缘距柱塞顶端的距离从轴向直槽开始沿柱塞圆周方向逐渐增大,所述周向环形槽的深度不变。
- 根据权利要求2所述的全可变液压气门机构气门升程控制装置,其特征在于,所述周向环形槽的全部深度或部分深度不大于所述泄油孔的直径的四分之一。
- 根据权利要求3所述的全可变液压气门机构气门升程控制装置,其特征在于,所述周向环形槽的横截面为三角形、圆弧形、梯形或矩形。
- 根据权利要求1至4中任一所述的全可变液压气门机构气门升程控制装置,其特征在于,所述柱塞调节机构包括与所述柱塞套的下部外圆间隙配合的控制套筒,所述控制套筒的端部设置有导向槽,所述柱塞杆的下部设置有与所述导向槽相配合的榫舌。
- 根据权利要求5所述的全可变液压气门机构气门升程控制装置,其特征在于,所述柱塞调节机构还包括电机或比例电磁铁,所述控制套筒的外圆上设置有齿圈,所述电机或比例电磁铁驱动连接有与所述齿圈相啮合的齿条或齿轮。
- 根据权利要求1至4中任一所述的全可变液压气门机构气门升程控制装置,其特征在于,所述活塞式气门驱动装置上设置有分别与所述高压油道连通的单向孔和节流孔,所述单向孔内设置有活塞腔单向阀,所述活塞腔通过所述单向孔和节流孔与高压油道连通,当气门组件关闭时,所述液压活塞的顶端位于所述节流孔的上方。
- 根据权利要求1至4中任一所述的全可变液压气门机构气门升程控制装置,其特征在于,所述液压蓄能器包括固定安装在所述壳体上的端盖、与所述壳体间隙配合的蓄能活塞以及设置于所述端盖与蓄能活塞之间的蓄能器弹簧。
- 一种内燃机,其特征在于,包括权利要求1至8中任一所述的全可变液压气门机构气门升程控制装置。
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| CN107060937A (zh) | 2017-08-18 |
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