WO2018143382A1 - Binder agent composition for lithium battery - Google Patents
Binder agent composition for lithium battery Download PDFInfo
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- WO2018143382A1 WO2018143382A1 PCT/JP2018/003513 JP2018003513W WO2018143382A1 WO 2018143382 A1 WO2018143382 A1 WO 2018143382A1 JP 2018003513 W JP2018003513 W JP 2018003513W WO 2018143382 A1 WO2018143382 A1 WO 2018143382A1
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- 0 CCCC(C(C)C(C)C(CC)CC(CC1)C1C(C(C)C(C)C(C)CC*CC(CC)CC(C)C1CC1)C1CCCC1)C(*C1)C1C(CC)C(C(C)C(C)C1C(C(C2)C3CC3)C2C(C2)C2C1)C1CCCC1 Chemical compound CCCC(C(C)C(C)C(CC)CC(CC1)C1C(C(C)C(C)C(C)CC*CC(CC)CC(C)C1CC1)C1CCCC1)C(*C1)C1C(CC)C(C(C)C(C)C1C(C(C2)C3CC3)C2C(C2)C2C1)C1CCCC1 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N C1CCCCC1 Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Cc1ccccc1 Chemical compound Cc1ccccc1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C08K5/00—Use of organic ingredients
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- C08K5/053—Polyhydroxylic alcohols
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
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- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0565—Polymeric materials, e.g. gel-type or solid-type
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/134—Electrodes based on metals, Si or alloys
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1391—Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1393—Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1395—Processes of manufacture of electrodes based on metals, Si or alloys
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/386—Silicon or alloys based on silicon
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/60—Selection of substances as active materials, active masses, active liquids of organic compounds
- H01M4/602—Polymers
- H01M4/606—Polymers containing aromatic main chain polymers
- H01M4/608—Polymers containing aromatic main chain polymers containing heterocyclic rings
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- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/663—Selection of materials containing carbon or carbonaceous materials as conductive part, e.g. graphite, carbon fibres
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- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/027—Negative electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a binder composition, a slurry composition and an electrode used in a lithium battery, and a method for producing the electrode.
- Lithium batteries are used as power sources for various portable devices such as mobile phones as secondary batteries, but in recent years, research and development of large batteries that are intended for automobile applications and the like have become active. Therefore, it has become indispensable to further increase the energy density of current lithium batteries.
- a silicon material instead of a carbon-based material as an active material.
- silicon can cause an alloying reaction with lithium electrochemically at room temperature, resulting in a higher electric capacity than when carbon is used. It is thought to be caused.
- silicon when silicon is used as an active material, it is known that silicon undergoes a large volume change (enlarged to 3 times or more) during charge and discharge. This volume change has a problem that the electrode structure is destroyed during charge / discharge, resulting in a decrease in charge / discharge capacity.
- Patent Documents 1 and 2 various attempts have been made to use a binder for the purpose of increasing the capacity of the battery and improving the stability performance.
- these target active materials are mainly carbon materials, and are not intended to solve the above problems when silicon is used.
- an attempt has been made to suppress a decrease in charge / discharge capacity by coating a silicon active material with a thermosetting resin (Patent Document 3).
- the coating requires a heat treatment at 400 ° C., silicon It was not a method that can easily produce an electrode using the active material.
- An object of the present invention is to provide an excellent binder composition that solves the above problems, a slurry composition and an electrode using the same, and a method for producing the electrode.
- the present inventors have studied various binders in order to solve the above problem when silicon is used as an active material. As a result, when an active material containing silicon is used by using, as a binder, a composition comprising a polymer, a divalent to 10-valent alcohol for bonding the polymers, and water. In addition, the present inventors have found that an excellent charge / discharge capacity can be obtained and completed the present invention.
- the present invention includes the following inventions [i] to [xiii].
- a binder composition comprising (A) one or more polymers containing polyacrylic acid, (B) a divalent to 10-valent alcohol, and (C) water. (Hereinafter, it may be abbreviated as the binder composition of the present invention.)
- the composition according to the above-mentioned invention [i], wherein the divalent to 10-valent alcohol of (B) is a compound represented by the following general formula (B1); Wherein R 71 represents an alkylene group having 1 to 6 carbon atoms, R 72 represents a hydroxy group or a hydroxyalkyl group having 1 to 6 carbon atoms, R 73 represents a hydrogen atom, 1 to 6 carbon atoms Or an alkyl group having 1 to 6 carbon atoms, R 74 represents an alkylene group having 1 to 6 carbon atoms which may have —O— in the chain, and r represents 0 to 4 carbon atoms.
- [Iii] (A) comprises polyacrylic acid and a monomer unit derived from acrylic acid and one or two monomer units derived from a compound represented by the following general formula (I) or general formula (II)
- V represents an integer of 2 to 20); or a group represented by the following general formula (V) (Wherein R 5 to R 7 each independently represents an alkyl group having 1 to 3 carbon atoms, and R 8 represents an alkylene group having 1 to 3 carbon atoms).
- R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms
- R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms
- d represents an integer of 1 to 6
- e represents an integer of 0 to 6
- f and g Each independently represents an integer of 0 or 1.
- R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group).
- R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms
- ring Ar 1 represents a benzene ring or a naphthalene ring
- R 49 represents an alkylene group having 1 to 6 carbon atoms
- h represents an integer of 2 to 4
- each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring
- R 50 represents an alkylene group having 1 to 6 carbon atoms).
- R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1] (Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5).
- R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2] (Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3] (Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000.
- [V] The above invention, wherein the polyacrylic acid and / or copolymer is crosslinked with a crosslinking agent selected from the compounds represented by the following general formulas [1] to [13] and the polymer represented by the following general formula [14]:
- [Iii] a composition according to the description; (Wherein, a represents an integer of 1 to 6), [Wherein R 25 and R 26 each independently represent a hydrogen atom or a methyl group, R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1] (Wherein R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6), or a group represented by the following general formula [2-2] (Wherein R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22).
- R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms
- R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms
- d represents an integer of 1 to 6
- e represents an integer of 0 to 6
- f and g Each independently represents an integer of 0 or 1.
- R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group).
- R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms
- ring Ar 1 represents a benzene ring or a naphthalene ring
- R 49 represents an alkylene group having 1 to 6 carbon atoms
- h represents an integer of 2 to 4
- each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring
- R 50 represents an alkylene group having 1 to 6 carbon atoms).
- R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1] (Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5).
- R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2] (Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3] (Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000.
- the active material containing silicon contains silicon, silicon oxide, silicon bonded to metal, or a mixture of carbon, silicon, silicon oxide, or silicon bonded to metal, at least two kinds A composition according to the invention [vii].
- Active material containing silicon includes silicon, silicon oxide, silicon bonded to metal, or a mixture of at least two of carbon, silicon, silicon oxide, or silicon bonded to metal
- a lithium electrode using the binder composition of the present invention, it is possible to provide an electrode that maintains a high charge / discharge capacity even when an active material containing silicon is used. Further, by using the electrode, it is possible to provide a battery that can maintain a high capacity for a long period of time.
- the binder solution is a term indicating an aqueous solution in which one or more kinds of polymers and other compounds (additives such as a crosslinking agent) are mixed with water, and the binder refers to the binder solution. It is a term that indicates a state in which moisture has been removed by drying.
- the binder composition of the present invention is a kind of binder solution, and the binder derived from the binder composition of the present invention is a kind of binder.
- (meth) acrylic acid is a generic term for acrylic acid, methacrylic acid and mixtures thereof, and the same applies to other similar expressions.
- n- represents normal-form and i- represents iso-form.
- the binder composition of the present invention contains at least polyacrylic acid and, if necessary, a polymer other than polyacrylic acid.
- (A) one or more kinds of polymers containing polyacrylic acid means (A1) only polyacrylic acid, or (A2) a polymer composed of a polymer other than polyacrylic acid and one or more kinds of polyacrylic acid. Means group.
- the polymer other than the polyacrylic acid may be a conventionally known polymer that is usually used in this field, and may be a homopolymer or a copolymer.
- the polymer other than polyacrylic acid may be one type or two or more types, and only one type is preferable.
- a polymer including a monomer unit having a carboxy group as a constituent component is preferable, a copolymer including a monomer unit having a carboxy group as a constituent component is more preferable, and a copolymer including a monomer unit derived from acrylic acid as a constituent component Is more preferable.
- copolymer containing a monomer unit derived from acrylic acid as a constituent component include, for example, a monomer unit derived from acrylic acid and a monomer unit 1 derived from a compound represented by the following general formula (I) or general formula (II).
- Copolymers having two or more components as constituents hereinafter sometimes abbreviated as copolymers according to the present invention can be mentioned.
- the alkyl group having 1 to 20 carbon atoms in R 2 of the general formula (I) preferably has 1 to 10 carbon atoms, and more preferably has 1 to 6 carbon atoms. Moreover, any of linear, branched, and cyclic may be sufficient, and linear is preferable.
- alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom in R 2 of the general formula (I) those having a terminal portion fluorinated are preferred, and a perfluoroalkyl group or a (perfluoroalkyl) alkyl group is Preferably, a (perfluoroalkyl) alkyl group is more preferable. Further, those having 1 to 10 carbon atoms are preferable, and a straight chain is preferable.
- alkyl group having 1 to 20 carbon atoms substituted with a hydroxy group in R 2 of the general formula (I) those having a terminal portion substituted with a hydroxy group are preferable, and 1 to 2 hydrogen atoms are substituted with a hydroxy group. Those in which one hydrogen is replaced with a hydroxy group are more preferable. Further, those having 1 to 6 carbon atoms are preferred, and a straight chain is preferred.
- Examples include hydroxyoctadecyl group, hydroxynonadecyl group, hydroxyicosyl group, etc., among which hydroxymethyl group, hydroxyethyl group, dihydroxyethyl , Hydroxypropyl group
- Examples of the aryl group having 6 to 10 carbon atoms in R 2 of the general formula (I) include a phenyl group and a naphthyl group, and a phenyl group is preferable.
- the arylalkyl group having 7 to 13 carbon atoms in R 2 of the general formula (I) is preferably one having 7 to 9 carbon atoms.
- Specific examples include a benzyl group, a phenylethyl group, a phenylpropyl group, a naphthylmethyl group, a naphthylethyl group, a naphthylpropyl group, etc.
- a benzyl group, a phenylethyl group, and a phenylpropyl group are preferable, and a benzyl group is preferable. More preferred.
- Examples of the alkoxyalkyl group having 2 to 9 carbon atoms in R 2 of the general formula (I) include methoxymethyl group, methoxyethyl group, methoxypropyl group, methoxybutyl group, methoxypentyl group, methoxyhexyl group, methoxyheptyl group, methoxy Octyl group, ethoxymethyl group, ethoxyethyl group, ethoxypropyl group, ethoxybutyl group, ethoxypentyl group, ethoxyhexyl group, ethoxyheptyl group, propoxymethyl group, propoxyethyl group, propoxypropyl group, propoxybutyl group, propoxypentyl group And propoxyhexyl group.
- Examples of the alkoxyalkoxyalkyl group having 3 to 9 carbon atoms in R 2 of the general formula (I) include a methoxymethoxymethyl group, a methoxymethoxyethyl group, a methoxymethoxypropyl group, an ethoxymethoxymethyl group, an ethoxymethoxyethyl group, and an ethoxymethoxypropyl group.
- the aryloxyalkyl group having 7 to 13 carbon atoms in R 2 of the general formula (I) is preferably one having 7 to 9 carbon atoms.
- Specific examples include a phenoxymethyl group, a phenoxyethyl group, a phenoxypropyl group, a naphthyloxymethyl group, a naphthyloxyethyl group, a naphthyloxypropyl group, and the like, among which a phenoxymethyl group, a phenoxyethyl group, and a phenoxypropyl group are mentioned.
- a phenoxyethyl group is more preferable.
- Examples of the morpholinoalkyl group having 5 to 7 carbon atoms in R 2 of the general formula (I) include a morpholinomethyl group, a morpholinoethyl group, a morpholinopropyl group, and the like.
- Examples of the trialkylsilyl group having 3 to 9 carbon atoms in R 2 of the general formula (I) include trimethylsilyl group, triethylsilyl group, tripropylsilyl group, dimethylethylsilyl group, diethylmethylsilyl group and the like.
- Examples of the alicyclic hydrocarbon group having 6 to 12 carbon atoms having an oxygen atom in R 2 of the general formula (I) include a dicyclopentenyloxyethyl group.
- Examples of the alicyclic hydrocarbon group having 6 to 12 carbon atoms and having no oxygen atom in R 2 of the general formula (I) include a cyclohexyl group, an isobornyl group, and a dicyclopentanyl group.
- dialkylaminoalkyl group having 3 to 9 carbon atoms in R 2 of the general formula (I) examples include a dimethylaminomethyl group, a dimethylaminoethyl group, a dimethylaminopropyl group, a diethylaminomethyl group, a diethylaminoethyl group, a diethylaminopropyl group, A propylaminomethyl group, a dipropylaminoethyl group, a dipropylaminopropyl group, etc. are mentioned.
- the alkyl group of the hexahydrophthalimide-N-alkyl group having 9 to 14 carbon atoms in R 2 of the general formula (I) usually has 1 to 6 carbon atoms, preferably one having 1 to 3 carbon atoms, Those are preferred.
- Specific examples of the hexahydrophthalimide-N-alkyl group having 9 to 14 carbon atoms include 2-hexahydrophthalimidomethyl group, 2-hexahydrophthalimidoethyl group, 2-hexahydrophthalimidopropyl group, and 2-hexahydrophthalimido group. Examples thereof include hydrophthalimidobutyl group, 2-hexahydrophthalimidopentyl group, and 2-hexahydrophthalimidohexyl group.
- alkylene group having 1 to 6 carbon atoms having a hydroxy group as a substituent in R 3 of the general formula (IV) one in which one hydrogen is substituted with a hydroxy group is preferable, and one having 1 to 3 carbon atoms is preferred.
- Specific examples include a hydroxymethylene group, a hydroxyethylene group, a hydroxytrimethylene group, a hydroxytetramethylene group, a hydroxypentamethylene group, and a hydroxyhexamethylene group.
- a hydroxymethylene group, a hydroxyethylene group, a hydroxytrimethylene group, and the like can be given. Group is preferred, and hydroxytrimethylene group is more preferred.
- the unsubstituted alkylene group having 1 to 6 carbon atoms in R 3 of the general formula (IV) is preferably one having 2 to 4 carbon atoms.
- Specific examples include a methylene group, an ethylene group, a trimethylene group, a propylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, etc., among which an ethylene group, a trimethylene group, a propylene group, and a tetramethylene group are preferable, An ethylene group and a propylene group are more preferable, and an ethylene group is particularly preferable.
- the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV) preferably has 1 to 3 carbon atoms.
- any of linear, branched, and cyclic may be sufficient, and linear is preferable.
- R 3 in the general formula (IV) is preferably an unsubstituted alkylene group having 2 to 6 carbon atoms, more preferably an unsubstituted alkylene group having 2 to 4 carbon atoms, among which an ethylene group, a trimethylene group, a propylene group, A tetramethylene group is preferable, an ethylene group and a propylene group are more preferable, and an ethylene group is particularly preferable.
- R 4 in the general formula (IV) is preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and particularly preferably a hydrogen atom or a methyl group.
- v is preferably an integer of 2 to 10, and more preferably an integer of 4 to 10.
- the v — (R 3 —O) — groups may be the same or different.
- Specific examples of the group represented by the general formula (IV) include polyethylene glycol group, methyl polyethylene glycol group, ethyl polyethylene glycol group, n-propyl polyethylene glycol group, isopropyl polyethylene glycol group, phenyl polyethylene glycol group, polytrimethylene glycol.
- polypropylene glycol group methyl polypropylene glycol group, ethyl polypropylene glycol group, n-propyl polypropylene glycol group, isopropyl polypropylene glycol group, phenyl polypropylene glycol group, polytetramethylene glycol group, polypentamethylene glycol group, polyhexamethylene glycol group
- Examples of the alkyl group having 1 to 3 carbon atoms in R 5 to R 7 in the general formula (V) include a methyl group, an ethyl group, an n-propyl group, and an isopropyl group, and a methyl group is preferable.
- Examples of the alkylene group having 1 to 3 carbon atoms in R 8 of the general formula (V) include a methylene group, an ethylene group, and a trimethylene group.
- Specific examples of the group represented by the general formula (V) include trimethyl ammonium methyl group, trimethyl ammonium ethyl group, trimethyl ammonium propyl group, triethyl ammonium methyl group, triethyl ammonium ethyl group, triethyl ammonium propyl group and the like.
- R 1 in the general formula (I) may be a hydrogen atom or a methyl group, but when R 2 is a hydrogen atom, it represents a methyl group.
- R 2 in the general formula (I) is a hydrogen atom; an alkyl group having 1 to 20 carbon atoms; an alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; an arylalkyl group having 7 to 13 carbon atoms.
- R 101 represents a hydrogen atom or a methyl group (provided that when R 102 is a hydrogen atom, R 101 represents a methyl group), R 102 represents a hydrogen atom; an alkyl group having 1 to 20 carbon atoms] An alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; an arylalkyl group having 7 to 13 carbon atoms; an aryloxyalkyl group having 7 to 13 carbon atoms; hexahydrophthalimide having 9 to 14 carbon atoms; An N-alkyl group; or a group represented by the following general formula (IV-I) (Wherein R 103 represents an unsubstituted alkylene group having 2 to 6 carbon atoms, R 104 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and v is the
- the unsubstituted alkylene group having 2 to 6 carbon atoms in R 103 of the general formula (IV-I) is preferably one having 2 to 4 carbon atoms.
- ethylene group, trimethylene group, propylene group, tetramethylene group, pentamethylene group, hexamethylene group and the like can be mentioned, among which ethylene group, trimethylene group, propylene group and tetramethylene group are preferable, ethylene group, A propylene group is more preferable, and an ethylene group is particularly preferable.
- Examples of the alkyl group having 1 to 6 carbon atoms in R 104 of the general formula (IV-I) include the same as the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV). It is.
- R 104 in formula (IV-I) is preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom or a methyl group.
- Specific examples of the group represented by the general formula (IV-I) include polyethylene glycol group, methyl polyethylene glycol group, ethyl polyethylene glycol group, n-propyl polyethylene glycol group, isopropyl polyethylene glycol group, polytrimethylene glycol group, polypropylene.
- Examples include glycol group, methyl polypropylene glycol group, ethyl polypropylene glycol group, n-propyl polypropylene glycol group, isopropyl polypropylene glycol group, polytetramethylene glycol group, polypentamethylene glycol group, polyhexamethylene glycol group, polyethylene glycol group Methyl polyethylene glycol group, polypropylene glycol group and methyl polypropylene glycol group are preferred.
- Lumpur group more preferably a methyl polyethylene glycol group.
- R 101 in the general formula (II) may be either a hydrogen atom or a methyl group, but when R 102 is a hydrogen atom, it represents a methyl group.
- R 102 in the general formula (II) is a hydrogen atom; an alkyl group having 1 to 20 carbon atoms; an alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; aryloxyalkyl having 7 to 13 carbon atoms Or a group represented by formula (IV-I) is preferred, a hydrogen atom; or an alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group is more preferred, and the number of carbon atoms substituted with a hydroxy group Particularly preferred are 1 to 20 alkyl groups.
- More preferred specific examples of the compound represented by the general formula (I) include compounds represented by the following general formula (I-II).
- R 201 represents a hydrogen atom or a methyl group (provided that when R 202 is a hydrogen atom, R 201 represents a methyl group), R 202 represents a hydrogen atom; an alkyl group having 1 to 20 carbon atoms]
- R 203 represents an unsubstituted alkylene group having 2 to 4 carbon atoms
- R 204 represents a hydrogen atom
- An alkyl group having 1 to 20 carbon atoms in R 202 of formula (I-II); an alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; and an aryloxyalkyl group having 7 to 13 carbon atoms are the same as those in R 2 of the general formula (I), and preferable ones are also the same.
- Examples of the unsubstituted alkylene group having 2 to 4 carbon atoms in R 203 of the general formula (IV-II) include an ethylene group, a trimethylene group, a propylene group, and a tetramethylene group. Among them, an ethylene group and a propylene group are preferable. An ethylene group is more preferable.
- Examples of the alkyl group having 1 to 3 carbon atoms in R204 of the general formula (IV-II) include a methyl group, an ethyl group, an n-propyl group, and an isopropyl group, and a methyl group is preferable.
- R 204 in formula (IV-II) is preferably a hydrogen atom or a methyl group.
- Specific examples of the group represented by the general formula (IV-II) include polyethylene glycol group, methyl polyethylene glycol group, ethyl polyethylene glycol group, n-propyl polyethylene glycol group, isopropyl polyethylene glycol group, polytrimethylene glycol group, polypropylene.
- Examples include glycol group, methyl polypropylene glycol group, ethyl polypropylene glycol group, n-propyl polypropylene glycol group, isopropyl polypropylene glycol group, polytetramethylene glycol group, polyethylene glycol group, methyl polyethylene glycol group, polypropylene glycol group, methyl polypropylene glycol.
- Group is preferable, and polyethylene glycol group and methyl polyethylene glycol group are more preferable.
- R 201 in the general formula (I-II) may be either a hydrogen atom or a methyl group, but when R 202 is a hydrogen atom, it represents a methyl group.
- R 202 in the general formula (I-II) is more preferably a hydrogen atom, an alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group, and preferably having 1 to 20 carbon atoms substituted with a hydroxy group. Alkyl groups are particularly preferred.
- Particularly preferred specific examples of the compound represented by the general formula (I) include, for example, methacrylic acid, (meth) acrylic acid-n-butyl, (meth) acrylic acid-n-pentyl, (meth) acrylic acid-n-hexyl.
- Examples of the alkyl group having 1 to 6 carbon atoms in R 12 and R 13 of the general formula (II) include the same as the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV). , An ethyl group, an n-propyl group and an isopropyl group are preferable, and an isopropyl group is more preferable.
- dialkylaminoalkyl group having 3 to 9 carbon atoms in R 13 of the general formula (II) examples include a dimethylaminomethyl group, a dimethylaminoethyl group, a dimethylaminopropyl group, a diethylaminomethyl group, a diethylaminoethyl group, a diethylaminopropyl group, A propylaminomethyl group, a dipropylaminoethyl group, a dipropylaminopropyl group, etc. are mentioned.
- hydroxyalkyl group having 1 to 6 carbon atoms in R 13 of the general formula (II) those having a terminal portion substituted with a hydroxy group are preferred.
- one in which one or two hydrogens are substituted with a hydroxy group is preferable, and one in which one hydrogen is substituted with a hydroxy group is more preferable.
- those having 1 to 3 carbon atoms are preferred, and a straight chain is preferred.
- a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, a hydroxybutyl group, a hydroxypentyl group, and a hydroxyhexyl group are preferable, and a hydroxyethyl group is more preferable.
- R 11 in the general formula (II) is preferably a hydrogen atom.
- R 12 in the general formula (II) is preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom.
- R 13 in the general formula (II) is preferably a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a hydroxyalkyl group having 1 to 6 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, A hydrogen atom and an alkyl group having 1 to 3 carbon atoms are more preferable, and a hydrogen atom is particularly preferable.
- the compound represented by the general formula (II) include compounds represented by the following general formula (II-I). (Wherein R 113 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms or a hydroxyalkyl group having 1 to 6 carbon atoms, and R 11 and R 12 are the same as above).
- Examples of the alkyl group having 1 to 6 carbon atoms and the hydroxyalkyl group having 1 to 6 carbon atoms in R 113 of the general formula (II-I) include the same as those in R 13 of the general formula (II), and are preferable. The same is true.
- R 113 in formula (II-I) is preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and particularly preferably a hydrogen atom.
- More preferred specific examples of the compound represented by the general formula (II) include compounds represented by the following general formula (II-II). (Wherein R 212 and R 213 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R 11 is the same as above).
- Examples of the alkyl group having 1 to 3 carbon atoms in R 212 and R 213 in the general formula (II-II) include a methyl group, an ethyl group, an n-propyl group, and an isopropyl group, and an isopropyl group is preferable.
- Particularly preferred specific examples of the compound represented by the general formula (II) include, for example, (meth) acrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, Nn-propyl (meth) acrylamide, N-isopropyl (Meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N, N-di-n-propyl (meth) acrylamide, N, N-diisopropyl (meth) acrylamide etc.
- (Meth) acrylamide N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, Nn-propyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide (Meth) acrylamide is more preferable, and acrylamide is particularly preferable.
- the compound represented by the general formula (II) may be commercially available or may be appropriately synthesized by a method known per se.
- the combinations of the constituent components of the copolymer according to the present invention include combinations described in the following table, among which combinations 1 to 4 are preferable, combinations 1, 3 and 4 are more preferable, and combination 1 is particularly preferable. Furthermore, among the combinations 1, a combination comprising a monomer unit derived from acrylic acid and one monomer unit derived from the compound represented by the general formula (II) is preferable, and the monomer unit derived from acrylic acid and the general formula (I-II) The combination which consists of 1 type of monomer units derived from the compound shown by these is more preferable. More specifically, a combination comprising a monomer unit derived from acrylic acid and one kind of monomer unit derived from the compound listed as a particularly preferred specific example of the compound represented by formula (I) is preferable.
- the content of polyacrylic acid in one or more polymers containing (A) polyacrylic acid is 50 to 100% by mass, preferably 70 to 100% by mass, more preferably 75 to 100% by mass with respect to the total mass of (A). 100% by mass.
- “100 mass%” here shows the case where the 1 or more types of polymer containing (A) polyacrylic acid is only (A1) polyacrylic acid.
- One or more polymers including polyacrylic acid may be neutralized.
- a polymer containing a monomer unit having a carboxy group as a constituent component among one or more polymers containing polyacrylic acid a part or all of the carboxy group in the polymer may be a salt.
- a part or all of the carboxy group in the polymer may be a salt.
- As one or more types of polymers containing polyacrylic acid those in which any one or more of the polymers are neutralized are preferable, and those in which at least polyacrylic acid is neutralized are more preferable. Preferably, all polymers are neutralized.
- the one or more polymers containing polyacrylic acid are (A1) only polyacrylic acid, neutralized polyacrylic acid is preferred;
- (A) one or more polymers containing polyacrylic acid are ( A2)
- at least one polymer in the polymer group is neutralized, and at least polyacrylic acid is neutralized. More preferred are those obtained by neutralizing all polymers in the polymer group.
- the neutralized polymer is preferably neutralized with an alkali metal such as sodium hydroxide, lithium hydroxide, or potassium hydroxide, and more preferably neutralized with sodium hydroxide.
- the degree of neutralization at this time is usually 60 to 100%, preferably 70 to 100%, more preferably 70 to 90%.
- One or more polymers containing polyacrylic acid may be cross-linked.
- those in which any one or more of the polymers are cross-linked are preferable, and those in which at least polyacrylic acid is cross-linked are more preferable. More preferably, all polymers are crosslinked.
- polymers containing polyacrylic acid are (A1) polyacrylic acid alone, crosslinked polyacrylic acid is preferred; (A) one or more polymers containing polyacrylic acid are (A2 )
- a polymer group consisting of polyacrylic acid and one or more polymers other than polyacrylic acid it is preferable that at least one polymer in the polymer group is cross-linked, and at least polyacrylic acid is cross-linked Are more preferable, and those in which all the polymers in the polymer group are crosslinked are more preferable.
- crosslinking agent used for crosslinking the polymer examples include a crosslinking agent selected from compounds described in the following general formulas [1] to [13] and a polymer described in the general formula [14] (hereinafter referred to as the present invention). May be abbreviated as a crosslinking agent). Further, the crosslinked polymer may be further neutralized.
- the viscosity of the crosslinked polymer is usually 500 to 50,000 mPa ⁇ S, preferably 1,000 to 50,000 mPa ⁇ S when the rotational speed of the rotational viscometer is 12 rpm.
- a rotational viscometer having an upper limit viscosity of 50,000 mPa ⁇ S at a rotational speed of 12 rpm was used.
- the viscosity is a value obtained by dispersing (suspending) each polymer in water at a concentration of 1% by mass at 20 to 25 ° C. using a B-type rotational viscometer.
- (A) As one or more types of polymers containing polyacrylic acid those in which at least one of the polymers is cross-linked by the cross-linking agent according to the present invention are preferred; More preferred are those crosslinked with the crosslinking agent according to the invention; more preferred are all the polymers crosslinked with the crosslinking agent according to the invention; and all the polymers are crosslinked with the crosslinking agent according to the invention and are neutralized. Particularly preferred are When (A) at least one polymer containing polyacrylic acid is only (A1) polyacrylic acid, polyacrylic acid crosslinked with the crosslinking agent according to the present invention is preferred; crosslinked with the crosslinking agent according to the present invention. And neutralized polyacrylic acid is more preferred.
- At least one polymer containing polyacrylic acid is a polymer group comprising (A2) a polymer other than polyacrylic acid and at least one polyacrylic acid
- at least one polymer in the polymer group is Those crosslinked by the crosslinking agent according to the present invention are preferred; at least polyacrylic acid is more preferably crosslinked by the crosslinking agent according to the present invention; all polymers in the polymer group are formed by the crosslinking agent according to the present invention. More preferred are those that have been cross-linked; more preferred are those in which all polymers in the group of polymers have been cross-linked and neutralized by the cross-linking agent according to the present invention.
- the weight average molecular weight of each of the one or more polymers including polyacrylic acid is usually 1,000 to 10,000,000, preferably 10,000 to 5,000,000.
- the polyacrylic acid alone in (A1) one or more polymers containing polyacrylic acid is preferably (A1-1) polyacrylic acid crosslinked with a crosslinking agent according to the present invention, (A1-2) Polyacrylic acid crosslinked and neutralized by the crosslinking agent according to the present invention is more preferred.
- the polymer group consisting of polymers other than polyacrylic acid and one or more polyacrylic acids includes (A2-1) polyacrylic acid and one or more polymers.
- (A2-3) Polymer group comprising polyacrylic acid and one or more copolymers And the copolymer is a copolymer containing a monomer unit derived from acrylic acid as a constituent component.
- the copolymer is a copolymer containing a monomer unit derived from acrylic acid as a constituent, and at least in the polymer group
- Particularly preferred are those comprising the copolymers according to the invention, with (A2-5) polyacrylic acid and the copolymers according to the invention being most preferred.
- (A2-5) polyacrylic acid and the copolymer according to the present invention (A2-5-1) polyacrylic acid and the copolymer according to the present invention, and the polyacrylic acid and / or the copolymer according to the present invention are the present invention.
- (A2-5-2) Polyacrylic acid and the copolymer according to the present invention are preferred, and at least polyacrylic acid is preferably crosslinked with the crosslinking agent according to the present invention.
- polyacrylic acid and a copolymer according to the present invention wherein polyacrylic acid and the copolymer according to the present invention are more preferably cross-linked by a cross-linking agent according to the present invention;
- Polyacrylic acid and the copolymer according to the present invention wherein the polyacrylic acid and the copolymer according to the present invention are bridged by the crosslinking agent according to the present invention.
- the polyacrylic acid is at least neutralized with polyacrylic acid; (A2-5-5) cross-linked and neutralized with the cross-linking agent according to the present invention, and the cross-linking agent according to the present invention.
- Particularly preferred are copolymers according to the invention which have been crosslinked and neutralized by
- the one or more polymers containing polyacrylic acid are preferably the above (A1) and (A2-5), more preferably the above (A1-1) and (A2-5-1), and the above (A1 -1) and (A2-5-2) are more preferable, (A1-1) and (A2-5-3) are particularly preferable, and (A1-2) and (A2-5-5) are most preferable. .
- Crosslinking agent according to the present invention (A) The crosslinking agent used for crosslinking one or more polymers containing polyacrylic acid is a compound selected from the compounds represented by the following general formulas [1] to [13] and the polymer represented by the following general formula [14]. Agents.
- R 25 and R 26 each independently represent a hydrogen atom or a methyl group
- R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1]
- R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6
- R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22).
- R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms.
- R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms, d represents an integer of 1 to 6, e represents an integer of 0 to 6, f and g Each independently represents an integer of 0 or 1.
- R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group.
- R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms.
- ring Ar 1 represents a benzene ring or a naphthalene ring
- R 49 represents an alkylene group having 1 to 6 carbon atoms
- h represents an integer of 2 to 4
- each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring, and R 50 represents an alkylene group having 1 to 6 carbon atoms.
- Ar 4 represents a benzene ring or a naphthalene ring.
- i represents an integer of 0 to 6.
- R 51 represents an alkylene group having 1 to 6 carbon atoms.
- R 52 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [12-1]
- Group represented by (Wherein R 53 represents an alkyl group having 1 to 6 carbon atoms, R 54 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 5 represents a benzene ring or a naphthalene ring, j is Represents an integer of 0 to 4, or a group represented by the following general formula [12-2] (Wherein R 55 represents an alkylene group having 1 to 6 carbon atoms, and R 53 , R 54 , and rings Ar 5 and j are the same as above). ]
- R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1] (Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5). ]
- R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2] (Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3] (Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000. ]
- a is preferably an integer of 1 to 3, and more preferably 1.
- the compound represented by the general formula [1] include, for example, allyl acrylate (acrylic acid-2-propenyl), acrylic acid-3-butenyl, acrylic acid-4-pentenyl, acrylic acid-5-hexynyl, and acrylic acid. -6-heptenyl, -7-octenyl acrylate, and the like, and allyl acrylate is preferred.
- the alkylene group having 1 to 20 carbon atoms in R 21 of the general formula [2] preferably has 1 to 12 carbon atoms, and more preferably has 1 to 6 carbon atoms. Moreover, any of linear, branched, and cyclic may be sufficient, and linear is preferable.
- methylene group ethylene group, methylmethylene group, trimethylene group, propylene group, dimethylmethylene group, ethylmethylene group, tetramethylene group, 1-methyltrimethylene group, 2-methyltrimethylene group, 1, 2-dimethylethylene group, 1,1-dimethylethylene group, ethylethylene group, ethylmethylmethylene group, propylmethylene group, pentamethylene group, 1-methyltetramethylene group, 2-methyltetramethylene group, 1-ethyltrimethylene group Group, 2-ethyltrimethylene group, n-propylethylene group, isopropylethylene group, n-butylmethylene group, isobutylmethylene group, tert-butylmethylene group, hexamethylene group, 1-methylpentamethylene group, 2-methylpenta Methylene group, 3-methylpentamethylene group, 1-ethyltetramethylene group, 2-ethyltetramethylene group, 2-ethy
- methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group, heptamethylene group, octamethylene group, nonamethylene group, decamethylene group, undecamethylene group, dodecamethylene group are included.
- a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are more preferable.
- the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1] preferably has 1 to 3 carbon atoms, and more preferably has 2 to 3 carbon atoms. Moreover, any of linear, branched, and cyclic may be sufficient, and linear is preferable.
- a methylene group, an ethylene group, and a trimethylene group are preferable, an ethylene group and a trimethylene group are more preferable, and an ethylene group is particularly preferable.
- an integer of 2 to 6 is preferable, and an integer of 4 to 6 is more preferable.
- the b — (R 22 —O) — groups may be the same or different, and are preferably all the same.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 23 and R 24 of the general formula [2-2] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1].
- the preferred ones are the same.
- C in the general formula [2-2] is preferably an integer of 2 to 13, and more preferably an integer of 3 to 8.
- the c — (R 23 —O) — groups may be the same or different, and are preferably all the same.
- the compound represented by the general formula [2] include compounds represented by the following general formulas [2-01] to [2-14]. Among them, the general formulas [209] to [2-14] The compounds described in general formulas [2-11] and [2-12] are more preferable, and the compounds described in general formula [2-11] are particularly preferable. (Wherein b and c are the same as above, s represents an integer of 1 to 6, preferably an integer of 4 to 6, more preferably 6.)
- Examples of the alkylene group having 1 to 3 carbon atoms in R 27 to R 33 in the general formula [3] include a methylene group, an ethylene group, and a trimethylene group.
- a methylene group and an ethylene group are preferable, and a methylene group is more preferable.
- the compound represented by the general formula [3] include, for example, compounds represented by the following formulas [3-01] to [3-03], and among them, a compound represented by the formula [3-01] is preferable.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 34 to R 37 of the general formula [4] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1], and are preferable. The same is true.
- d in the general formula [4] an integer of 1 to 4 is preferable, and 1 or 2 is more preferable.
- the d — (O—R 34 ) — groups may be the same or different, and are preferably the same.
- an integer of 0 to 2 is preferable.
- the e — (R 35 —O) — groups may be the same or different, and are preferably all the same.
- — (R 35 —O) — represents a bond. That is, it represents that adjacent —O— and — (R 37 ) g — are directly bonded.
- the bond means the same meaning.
- f and g each independently represent an integer of 0 or 1, and it is preferable that f and g are the same.
- f is 0, —R 36 — represents a bond
- g is 0, —R 37 — represents a bond.
- the compound represented by the general formula [4] include, for example, the compounds represented by the following general formula [4-1] or [4-2]. Among them, the compounds represented by the general formula [4-1] are exemplified. preferable.
- R 64 and R 65 each independently represents a methylene group, an ethylene group or a trimethylene group, d ′ represents 1 or 2, and e ′ represents an integer of 0 to 2).
- R 66 represents a methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene group or hexamethylene group, and d ′′ represents an integer of 1 to 4)
- R 64 and R 65 in the general formula [4-1] are preferably ethylene groups.
- d ′ and e ′ are preferably the same.
- the d ′ — (O—R 64 ) — groups may be the same or different, and are preferably the same.
- the e ′ — (R 65 —O) — groups may be the same or different, and are preferably the same.
- e ′ is 0, — (R 65 —O) — represents a bond.
- R 66 in the general formula [4-2] is preferably an ethylene group, a tetramethylene group, or a hexamethylene group.
- d ′′ is preferably 1 or 2.
- the d ′′ number of — (O—R 65 ) — groups may be the same or different, and are preferably all the same.
- More preferred specific examples of the compound represented by the general formula [4] include, for example, compounds represented by the following formulas [4-01] to [4-10], among which the formulas [4-02] to [4-05] The compounds described above are preferred.
- R 38 to R 45 in the general formula [5] at least two or more are vinyl groups or vinyl ketone groups, preferably 5 to 8 vinyl groups or vinyl ketone groups, and preferably 5 to 7 vinyl groups. Or what is a vinyl ketone group is more preferable.
- Preferable specific examples of the compound represented by the general formula [5] include, for example, compounds represented by the following formulas [5-01] to [5-06].
- Examples of the alkylene group having 1 to 6 carbon atoms in R 46 to R 48 of the general formula [6] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1].
- R 46 and R 48 in the general formula [6] are preferably a methylene group, an ethylene group, a trimethylene group, a propylmethylene group, a pentamethylene group and a hexamethylene group, and more preferably a methylene group, an ethylene group and a trimethylene group.
- R 47 in the general formula [6] is preferably a cyclopentylene group or a cyclohexylene group, and more preferably a cyclohexylene group.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 49 of the general formula [7] include the same groups as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1].
- An ethylene group is preferred, and a methylene group is more preferred.
- the ring Ar 1 in the general formula [7] is preferably a benzene ring.
- h in the general formula [7] an integer of 3 to 4 is preferable.
- the h groups represented by the following formulas may be the same or different, and are preferably the same. (In the formula, R 49 is the same as above.)
- Preferable specific examples of the compound represented by the general formula [7] include, for example, compounds represented by the following formulas [7-01] to [7-02].
- a benzene ring is preferable.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 50 of the general formula [8] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1].
- An ethylene group and a trimethylene group are preferable, and a trimethylene group is more preferable.
- the compound represented by the general formula [8] include, for example, compounds represented by the following formulas [8-01] to [8-03], and among them, a compound represented by the formula [8-03] is preferable.
- the ring Ar 4 in the general formula [9] is preferably a benzene ring.
- the compound represented by the general formula [9] include, for example, compounds represented by the following formulas [9-01] and [9-02], and among them, a compound represented by the formula [9-01] is preferable.
- I in the general formula [10] is preferably an integer of 0 to 3, more preferably 0.
- the compound represented by the general formula [10] include, for example, divinylethylene glycol (1,5-hexadiene-3,4-diol), 1,6-heptadiene-3,5-diol, 1,7-octadiene. -3,6-diol, 1,8-nonadiene-3,7-diol and the like, and divinylethylene glycol is preferred.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 51 of the general formula [11] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1].
- An ethylene group and a trimethylene group are preferable, and a methylene group is more preferable.
- the compound represented by the general formula [11] include N, N′-methylenebisacrylamide, N, N′-ethylenebisacrylamide, N, N′-trimethylenebisacrylamide and the like. N'-methylenebisacrylamide is preferred.
- the alkylene group having 1 to 6 carbon atoms of the “substituted or unsubstituted alkylene group having 1 to 6 carbon atoms” in R 52 of the general formula [12] is represented by R 22 in the general formula [2-1].
- Examples thereof include the same alkylene groups having 1 to 6 carbon atoms, and among them, a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are preferable.
- the above carbon number of 1 to 6 does not include the carbon number of the substituent.
- the number of carbon atoms of a group having a substituent does not include the number of carbon atoms of the substituent.
- arylene group having 6 to 10 carbon atoms of the “substituted or unsubstituted arylene group having 6 to 10 carbon atoms” in R 52 of the general formula [12] include, for example, a phenylene group and a naphthylene group. And a phenylene group is preferable.
- alkylene group having 1 to 6 carbon atoms and the arylene group having 6 to 10 carbon atoms having a substituent in R 52 of the general formula [12] those having 1 or 2 substituents are preferable.
- substituents include 1 to 6 carbon atoms such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, n-pentyl group, and n-hexyl group.
- a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom or an iodine atom
- 1 to 6 carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a tert-butoxy group, a propoxy group or a hexyloxy group
- An alkoxy group having 6 to 10 carbon atoms such as a phenyl group; a hydroxyalkyl group having 1 to 6 carbon atoms such as a hydroxy
- R 52 in the general formula [12] is preferably an unsubstituted alkylene group having 1 to 6 carbon atoms and an unsubstituted phenylene group having an alkyl group having 1 to 6 carbon atoms as a substituent.
- An alkylene group having 1 to 6 carbon atoms is more preferable.
- Examples of the alkyl group having 1 to 6 carbon atoms in R 53 of the general formulas [12-1] and [12-2] include the same as the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV). The preferred ones are the same.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 54 of the general formulas [12-1] and [12-2] and R 55 of the general formula [12-2] include R 22 of the general formula [2-1]. The same as the alkylene group having 1 to 6 carbon atoms in FIG.
- the ring Ar 5 in the general formulas [12-1] and [12-2] is preferably a benzene ring.
- J in general formulas [12-1] and [12-2] is preferably 0 or 1.
- j is 0, it means that the benzene ring or naphthalene ring of the ring Ar 5 has no substituent.
- the compound represented by the general formula [12] include compounds represented by the following general formulas [12-3] to [12-6], and among them, the compound represented by the general formula [12-6] is preferable. . (Wherein R 67 represents an unsubstituted alkylene group having 1 to 6 carbon atoms, and R 53 to R 55 and j are the same as described above.)
- Examples of the unsubstituted alkylene group having 1 to 6 carbon atoms in R 67 of the general formula [12-6] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1]. Of these, a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are preferable.
- Preferred examples of the compound represented by the general formula [12-6] include 1,2: 4,5-diepoxypentane, 1,2: 5,6-diepoxyhexane, 1,2: 6,7-di- Examples thereof include epoxy heptane, 1,2: 7,8-diepoxyoctane, 1,2: 8,9-diepoxynonane, 1,2: 9,10-diepoxydecane, and the like.
- Examples of the alkyl group having 1 to 6 carbon atoms of the “substituted or unsubstituted alkyl group having 1 to 6 carbon atoms” in R 56 and R 57 of the general formula [13] include R 4 of the general formula (IV). The same as the alkyl group having 1 to 6 carbon atoms in FIG.
- aryl group having 6 to 10 carbon atoms of the “substituted or unsubstituted aryl group having 6 to 10 carbon atoms” in R 56 and R 57 of the general formula [13] include a phenyl group, A naphthyl group etc. are mentioned, A phenyl group is preferable.
- the alkyl group having 1 to 6 carbon atoms having a substituent and the aryl group having 6 to 10 carbon atoms having a substituent in R 56 and R 57 in the general formula [13] have 1 to 3 substituents Are preferred, and those having two substituents are more preferred. Examples of the substituent are the same as the specific examples of the substituent of R 52 in the general formula [12] “the alkylene group having 1 to 6 carbon atoms having a substituent and the arylene group having 6 to 10 carbon atoms having a substituent”. Things.
- Examples of the alkyl group having 1 to 6 carbon atoms in R 58 of the general formula [13-1] include the same as the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV). It is.
- Examples of the alkylene group having 1 to 6 carbon atoms in R 59 of the general formula [13-1] include the same as the alkylene group having 1 to 6 carbon atoms in R 22 of the general formula [2-1]. Is the same.
- the ring Ar 6 in the general formula [13-1] is preferably a benzene ring.
- k is preferably an integer of 1 to 3, and more preferably 2. When k is 0, it means that the benzene ring or naphthalene ring of the ring Ar 6 has no substituent.
- R 56 and R 57 in the general formula [13] it is preferable that R 56 and R 57 are the same, a phenyl group having an alkyl group having 1 to 6 carbon atoms as a substituent, or a general formula The group represented by [13-1] is preferred.
- the compound represented by the general formula [13] include the compounds represented by the following general formulas [13-2] and [13-3], and among them, the compounds represented by the general formula [13-2] are preferable. .
- R 58 , R 59 and k are the same as above, and two R 58 and R 59 may be the same or different.
- Preferable specific examples of the compound represented by the general formula [13-2] include compounds represented by the following formulas [13-01] to [13-12].
- Examples of the substituted or unsubstituted alkylene group having 1 to 6 carbon atoms and the substituted or unsubstituted arylene group having 6 to 10 carbon atoms in R 60 of the general formula [14] include those represented by the general formula [12 the same thing can be mentioned as those in R 52 in.
- Examples of the alkyl group having 1 to 6 carbon atoms in R 61 of the general formulas [14-1] to [14-3] include the same as the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV). It is done.
- R 62 of the general formulas [14-1] to [14-3] and R 63 of the general formula [14-3] is represented by R 22 in the general formula [2-1]. Examples thereof are the same as the alkylene group having 1 to 6 carbon atoms.
- the ring Ar 7 in the general formulas [14-1] to [14-3] is preferably a benzene ring.
- p is preferably 0 or 1.
- p is 0, it means that the benzene ring or naphthalene ring of the ring Ar 7 has no substituent.
- R 60 in the general formula [14] is preferably a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, or a substituted or unsubstituted phenylene group, and unsubstituted 1 to 6 carbon atoms.
- An alkylene group and a phenylene group having a substituent are more preferable, and a phenylene group having an alkyl group having 1 to 6 carbon atoms as a substituent is particularly preferable.
- M in the general formula [14] is preferably an integer of 10 to 1,000, and more preferably an integer of 10 to 100.
- polymers represented by the general formula [14] include polymers represented by the following general formulas [14-4] to [14-8], and among them, the polymer represented by the general formula [14-5] is preferable. .
- R 61 to R 63 , p and m are the same as above, and R 68 represents an unsubstituted alkylene group having 1 to 6 carbon atoms.
- the unsubstituted alkylene group having 1 to 6 carbon atoms in R 61 of the general formula [14-2] is the same as the unsubstituted alkylene group having 1 to 6 carbon atoms in R 67 of the general formula [12-6]. And preferred examples are also the same.
- Preferred specific examples of the polymer represented by the general formula [14-5] include polymers represented by the following general formulas [14-01] to [14-04], and the polymers represented by the general formula [14-01] preferable. (Wherein m is the same as above)
- crosslinking agent compounds represented by the general formulas [2], [3], [4], [9], [10] and [11] and a polymer represented by the general formula [14] are preferable.
- the compounds described in the formulas [2], [3], [4] and [10] are more preferable, the compounds described in the general formulas [2] and [4] are more preferable, and the compounds described in the general formula [2] are particularly preferable.
- the cross-linking agent may be a commercially available one, or one appropriately synthesized by a method known per se.
- polymers containing polyacrylic acid may be produced by performing a polymerization reaction according to a method known per se.
- polyacrylic acid can be produced by polymerizing acrylic acid, if necessary, in the presence of a polymerization initiator.
- the polymerization reaction may be carried out according to a method known per se. Specifically, it is usually 30 to 200 ° C., preferably 70 to 180 ° C., more preferably 80 to 150 ° C. in a suitable solvent, usually 0
- the reaction may be performed for 1 to 24 hours, preferably 1 to 10 hours.
- the polymerization initiator is not particularly limited as long as it is usually used in this field.
- 2,2′-azobis isobutyronitrile
- 2,2′-azobis (2,4-dimethylvalero) Nitrile 2,2'-azobis (2-methylpropionate)
- 2,2'-azobis (2-methylbutyronitrile) benzoyl peroxide, lauroyl peroxide, etc.
- -Azobis isobutyronitrile
- the amount of the polymerization initiator used is usually 0.01 to 30% by mass with respect to the total amount of the reaction product.
- the solvent is not particularly limited as long as it is usually used in this field, and examples thereof include toluene, 1,4-dioxane, tetrahydrofuran, isopropanol, methyl ethyl ketone, propylene glycol monomethyl ether acetate and the like, among which propylene glycol monomethyl Ether acetate is preferred. These may be used alone or in combination of two or more.
- the amount of the solvent used is 1 to 10 times the volume of the total volume of the reaction product.
- the product obtained after the above polymerization reaction may be subjected to general post-treatment operations and purification operations usually performed in this field, if necessary. Specifically, for example, filtration, washing, extraction, concentration under reduced pressure, recrystallization, distillation, column chromatography and the like may be performed.
- the polymer other than polyacrylic acid in (A2) may be produced by appropriately setting a monomer in accordance with a desired polymer and performing a reaction in the same manner as the polyacrylic acid polymerization reaction described above.
- the copolymer according to the present invention can be produced by adding one or two compounds represented by the general formula (I) or the general formula (II) in addition to acrylic acid in the polymerization reaction described above.
- the reaction conditions type and amount of polymerization initiator, type and amount of solvent, reaction temperature, reaction time, etc.
- the amount of the compound represented by the general formula (I) or the general formula (II) used in the polymerization reaction of the copolymer according to the present invention is such that the monomer unit derived from acrylic acid in the copolymer according to the present invention and the general formula (I) Or what is necessary is just to set suitably so that it may become a mass ratio of the monomer unit derived from the compound shown by general formula (II).
- the polymer to be neutralized may be crosslinked or may be crosslinked after neutralization.
- Examples of the solvent used for neutralization include the same solvents as those used in the polymerization reaction described above.
- the cross-linking agent according to the present invention may be used according to a method known per se.
- the polymerization reaction and the crosslinking reaction may be performed simultaneously by adding a crosslinking agent selected from the compounds described in the general formulas [1] to [11] in the polymerization reaction described above.
- the obtained polymer and the compound represented by the general formula [12] or [13] or the polymer represented by the general formula [14] are reacted under the same reaction conditions (solvents) as the polymerization reaction described above. And the amount used, reaction temperature, reaction time, etc.).
- the amount of the compounds represented by the general formulas [1] to [11] is usually 0.001 to 10 mol%, preferably 0.005 to 1 mol%, more preferably 0.01 to 0, based on 1 mol of the monomer used. .5 mol%.
- the amount of the compound represented by the general formula [12] or [13] or the polymer represented by the general formula [14] is usually 0.01 to 40% by mass, preferably 0.8%, based on the mass of the polymer to be crosslinked. 05 to 20% by mass, more preferably 0.1 to 10% by mass.
- the cross-linked polyacrylic acid is prepared as follows. That is, 2,2′-azobis (isobutyric acid) and acrylic acid and 0.01 to 0.5 mol% of a crosslinking agent selected from the compounds represented by the general formulas [1] to [11] with respect to 1 mol of acrylic acid.
- a polymerization initiator such as (ronitrile)
- it is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume.
- a polymerization reaction and a crosslinking reaction are carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked polyacrylic acid.
- 0.5-1 mol of an alkali metal such as sodium hydroxide may be added to 1 mol of the carboxy group of the obtained crosslinked polyacrylic acid to form a crosslinked polyacrylate.
- a polyacrylic acid having a weight average molecular weight of 10,000 to 5,000,000 and a compound represented by the general formula [12] or [13] or 0.1 to 10% by mass relative to the mass of the polyacrylic acid or the general formula [14] The polymer is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a crosslinking reaction is carried out at 80 to 150 ° C.
- a crosslinked polyacrylic acid for 0.1 to 10 hours to prepare a crosslinked polyacrylic acid. Further, if necessary, 0.5-1 mol of an alkali metal such as sodium hydroxide may be added to 1 mol of the carboxy group of the obtained crosslinked polyacrylic acid to form a crosslinked polyacrylate.
- an alkali metal such as sodium hydroxide
- the crosslinked copolymer according to the present invention is specifically prepared as follows. That is, with respect to acrylic acid, 70 to 30 parts by mass of the compound represented by the general formula (I) or general formula (II) with respect to 30 to 70 parts by mass of acrylic acid, and 1 mol of the monomer used. 0.01 to 0.5 mol% of a crosslinking agent selected from the compounds represented by the general formulas [1] to [11] in the presence of a polymerization initiator such as 2,2′-azobis (isobutyronitrile), It is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume.
- a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume.
- a polymerization reaction and a crosslinking reaction are carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked copolymer according to the present invention.
- an alkali metal such as sodium hydroxide is added to 1 mol of the carboxy group of the obtained cross-linked copolymer according to the present invention to cross-link the copolymer salt according to the present invention. It is good.
- acrylic acid and 70 to 30 parts by mass of the compound represented by the general formula (I) or the general formula (II) with respect to 30 to 70 parts by mass of acrylic acid are combined with 2,2′-azobis.
- a polymerization initiator such as (isobutyronitrile)
- a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume.
- a polymerization reaction is carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a copolymer according to the present invention.
- the obtained copolymer according to the present invention and 0.1 to 10% by mass of the compound of the general formula [12] or [13] or the polymer of the general formula [14] with respect to the mass of the copolymer It is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a crosslinking reaction is carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked copolymer according to the present invention.
- a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume.
- the (B) divalent to 10-valent alcohol (hereinafter sometimes abbreviated as the alcohol according to the present invention) is a conventionally known alcohol that is usually used in this field.
- the divalent to hexavalent ones are preferable, and the divalent to tetravalent ones are more preferable.
- R 71 represents an alkylene group having 1 to 6 carbon atoms
- R 72 represents a hydroxy group or a hydroxyalkyl group having 1 to 6 carbon atoms
- R 73 represents a hydrogen atom, 1 to 6 carbon atoms Or an alkyl group having 1 to 6 carbon atoms
- R 74 represents an alkylene group having 1 to 6 carbon atoms which may have —O— in the chain
- r represents 0 to 4 carbon atoms.
- the alkylene group having 1 to 6 carbon atoms in R 71 of the general formula (B1) is preferably one having 3 to 6 carbon atoms when r is 0, and one having 1 to 6 carbon atoms when r is an integer of 1 to 4. 4 is preferred. Moreover, it may be any of linear, branched and cyclic, preferably linear and branched, and more preferably linear.
- methylene group ethylene group, methylmethylene group, trimethylene group, propylene group, dimethylmethylene group, ethylmethylene group, tetramethylene group, 1-methyltrimethylene group, 2-methyltrimethylene group, 1, 2-dimethylethylene group, 1,1-dimethylethylene group, ethylethylene group, ethylmethylmethylene group, propylmethylene group, pentamethylene group, hexamethylene group, cyclopropylene group, cyclopentylene group, cyclohexylene group, etc.
- a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are preferable.
- a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are more preferable, and when r is an integer of 1 to 4, a methylene group, an ethylene group, a trimethylene group, and a tetramethylene group are more preferable.
- Examples of the hydroxyalkyl group having 1 to 6 carbon atoms in R 72 and R 73 of the general formula (B1) include the same as the hydroxyalkyl group having 1 to 6 carbon atoms in R 13 of the general formula (II).
- a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, and a hydroxybutyl group are preferable, and a hydroxymethyl group and a hydroxyethyl group are more preferable.
- Examples of the alkyl group having 1 to 6 carbon atoms in R 73 of the general formula (B1) include the same as the alkyl group having 1 to 6 carbon atoms in R 4 of the general formula (IV).
- N-propyl group and n-butyl group are preferable, and methyl group and ethyl group are more preferable.
- the alkylene group having 1 to 6 carbon atoms which does not have —O— in the chain in R 74 of the general formula (B1) is the same as the alkylene group having 1 to 6 carbon atoms in R 71 of the general formula (B1).
- a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are preferable
- a methylene group, an ethylene group, a trimethylene group, and a tetramethylene group are more preferable
- a methylene group and an ethylene group are preferable. Particularly preferred.
- Examples of the alkylene group having 1 to 6 carbon atoms and having —O— in the chain of R 74 in the general formula (B1) include groups represented by the following general formula (B1-1).
- R 75 and R 76 each independently represents a linear or branched alkylene group having 1 to 5 carbon atoms, and t represents an integer of 1 to 5, provided that The total number of carbon atoms is 2 to 6, and t R75s may be the same or different.
- alkylene group having 1 to 5 carbon atoms in R 75 and R 76 in the general formula (B1-1) those having 1 to 3 carbon atoms are preferable.
- either linear or branched may be sufficient and a linear thing is more preferable.
- Preferred specific examples of the group represented by the general formula (B1-1) include a group represented by the following general formula (B1-2).
- R 75 ′ and R 76 ′ each independently represents a linear alkylene group having 1 to 5 carbon atoms, provided that the total number of carbon atoms in the formula is 2 to 6).
- linear alkylene group having 1 to 5 carbon atoms in R 75 ′ and R 76 ′ of the general formula (B1-2) include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, and a pentamethylene group.
- a methylene group and an ethylene group are preferable.
- Specific examples of the group represented by the general formula (B1-2) include -CH 2 -O-CH 2- , -CH 2 -O-CH 2 CH 2- , -CH 2 -O-CH 2 CH 2 CH 2- , -CH 2 -O-CH 2 CH 2 CH 2 CH 2- , -CH 2 -O-CH 2 CH 2 CH 2 CH 2- , -CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 -O-CH 2 CH 2 CH 2- , -CH 2 CH 2 -O-CH 2 CH 2 CH 2- , -CH 2 CH 2 -O-CH 2 CH 2 CH 2- , -CH 2 CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 CH
- R 72 in the general formula (B1) a hydroxy group and a linear hydroxyalkyl group having 1 to 6 carbon atoms are preferable, and a linear group in which a hydroxy group and one hydrogen at a terminal portion are substituted with a hydroxy group are used. And a straight-chain hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen atom in the terminal portion is substituted with a hydroxy group is particularly preferable.
- a hydroxy group, a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, and a hydroxybutyl group are preferable, a hydroxy group, a hydroxymethyl group, and a hydroxyethyl group are more preferable, and a hydroxymethyl group and a hydroxyethyl group are particularly preferable.
- R 73 in formula (B1) is preferably a hydrogen atom, a linear alkyl group having 1 to 6 carbon atoms, or a linear hydroxyalkyl group having 1 to 6 carbon atoms.
- a linear alkylalkyl group having 1 to 6 carbon atoms in which an alkyl group having 1 to 6 carbon atoms and one hydrogen at a terminal portion are substituted with a hydroxy group is more preferable, and one hydrogen at a terminal portion is a hydroxy group.
- a straight-chain C1-C6 hydroxyalkyl group substituted with is particularly preferred.
- a hydrogen atom, a methyl group, an ethyl group, an n-propyl group, an n-butyl group, a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, and a hydroxybutyl group are preferable, and a hydrogen atom, a methyl group, an ethyl group, A hydroxymethyl group and a hydroxyethyl group are more preferable, and a hydroxymethyl group and a hydroxyethyl group are particularly preferable.
- R 74 in the general formula (B1) is preferably a linear or branched alkylene group having 1 to 6 carbon atoms and a group represented by the general formula (B1-1).
- the alkylene group of 6 and the group represented by the general formula (B1-2) are more preferable, and a linear alkylene group having 1 to 6 carbon atoms is particularly preferable.
- methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group, -CH 2 -O-CH 2- , -CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2- are preferred, methylene group, ethylene group, trimethylene group, tetramethylene group, -CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2- Is more preferable, methylene group, ethylene group, -CH 2 -O-CH 2 -is more preferable, A methylene group and an ethylene group are particularly preferable.
- R in the general formula (B1) is preferably an integer of 0 to 2, more preferably 0 or 1.
- the compound represented by the general formula (B1) include a compound represented by the following general formula (B2).
- R 71 ⁇ R 73, R 75, R 76 and t are as defined above, R 77 represents a linear or branched alkylene group having 1 to 6 carbon atoms, r 2 represents 0 or 1, represents r 1 is 0 when r 2 is 0, r 1 when r 2 is 1 represents an integer of 0-3.
- a plurality of R 72, R 73, R 75 , R 76 and t may be the same or different.
- Examples of the linear or branched alkylene group having 1 to 6 carbon atoms in R 77 of the general formula (B2) include specific examples of the alkylene group having 1 to 6 carbon atoms in R 71 of the general formula (B1). Examples include straight-chain or branched ones. Among them, a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group are preferable, and a methylene group, an ethylene group, a trimethylene group, and a tetramethylene group are preferable. More preferred are a methylene group and an ethylene group.
- R 75 ′ and R 76 ′ are the same as above, R 71 ′ and R 77 ′ represent a linear alkylene group having 1 to 6 carbon atoms, and R 72 ′ represents a hydroxy group Or a linear hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen atom in the terminal portion is substituted with a hydroxy group, and R 73 ′ represents a hydrogen atom, a linear alkyl group having 1 to 6 carbon atoms Represents a straight-chain hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen in a group or a terminal portion is substituted with a hydroxy group, and r 3 represents an integer of 1 to 3, provided that R 75 ′ and The total number of carbon atoms of R 76 ′ is 2 to 6, and a plurality of R 72 ′, R 73 ′, R
- linear alkylene group having 1 to 6 carbon atoms in R 71 ′ of the general formulas (B3) to (B5) include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, A hexamethylene group is mentioned.
- trimethylene group, tetramethylene group, pentamethylene group and hexamethylene group are preferable.
- general formula (B4) methylene group, ethylene group, trimethylene group and tetramethylene group are preferable.
- (B5) a methylene group and an ethylene group are preferable.
- linear alkylene group having 1 to 6 carbon atoms in R 77 ′ of the general formulas (B4) and (B5) include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, A hexamethylene group can be mentioned, among which a methylene group, an ethylene group, a trimethylene group and a tetramethylene group are preferable, and a methylene group and an ethylene group are more preferable.
- Examples of the linear hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen at a terminal portion in R 72 ′ and R 73 ′ in the general formulas (B4) and (B5) is substituted with a hydroxy group include Include hydroxymethyl group, hydroxyethyl group, hydroxypropyl group, hydroxybutyl group, hydroxypentyl group, and hydroxyhexyl group. Among them, hydroxymethyl group, hydroxyethyl group, hydroxypropyl group, and hydroxybutyl group are preferable. And a hydroxyethyl group is more preferable.
- linear alkyl group having 1 to 6 carbon atoms in R 73 ′ of the general formulas (B4) and (B5) include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, n -Pentyl group and n-hexyl group can be mentioned, among which methyl group, ethyl group, n-propyl group and n-butyl group are preferable, and methyl group and ethyl group are more preferable.
- R 72 ′ in formula (B4) is preferably a hydroxy group, a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group or a hydroxybutyl group, more preferably a hydroxy group, a hydroxymethyl group or a hydroxyethyl group, and a hydroxymethyl group A hydroxyethyl group is particularly preferred.
- R 73 ′ in the general formula (B4) is preferably a hydrogen atom, a methyl group, an ethyl group, an n-propyl group, an n-butyl group, a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, or a hydroxybutyl group.
- An atom, a methyl group, an ethyl group, a hydroxymethyl group, and a hydroxyethyl group are more preferable, and a hydroxymethyl group and a hydroxyethyl group are particularly preferable.
- R 72 ′ and R 73 ′ in the general formula (B5) a linear hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen at a terminal portion is substituted with a hydroxy group is preferable.
- a hydroxymethyl group and a hydroxyethyl group are preferred.
- Preferred specific examples of the compound represented by the general formula (B3) include 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol.
- 1,2,4-butanetriol, 1,2,5-pentanetriol, 1,2,6-hexanetriol, trimethylolethane, trimethylolpropane, and pentaerythritol are preferable.
- 6-hexanetriol, trimethylolpropane, and pentaerythritol are more preferable, and pentaerythritol is particularly preferable.
- Specific examples of the compound represented by the general formula (B5) include dipentaerythritol, tripentaerythritol, and tetrapentaerythritol, and dipentaerythritol is preferable.
- the alcohol according to the present invention includes 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1 1,6-hexanediol, 1,2,6-hexanetriol, trimethylolpropane, pentaerythritol, dipentaerythritol are preferred, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1 2,6-hexanetriol and pentaerythritol are more preferred, and pentaerythritol is particularly preferred.
- the alcohol according to the present invention may be a commercially available one, or one appropriately synthesized by a method known per se.
- the binder composition of the present invention comprises (A) one or more polymers containing polyacrylic acid, (B) a divalent to 10-valent alcohol, and (C) water. Note that (B) divalent to 10-valent alcohols may be used alone or in combination of two or more, and preferably only one is used.
- the content of one or more polymers including (A) polyacrylic acid in the binder composition of the present invention is based on the total mass of (A) and (B) in the binder composition of the present invention. It is 70 to 99% by mass, preferably 75 to 99% by mass, and more preferably 80 to 99% by mass. In addition, when (A) is 2 or more types of polymers, those total mass should just become said content.
- the content of the (B) divalent to 10-valent alcohol in the binder composition of the present invention is 1 to 30 relative to the total mass of (A) and (B) in the binder composition of the present invention. % By mass, preferably 1 to 25% by mass, more preferably 1 to 20% by mass. In addition, when using (B) combining 2 or more types, those total mass should just become said content.
- the content of (C) water in the binder composition of the present invention is such that the total mass of (A) and (B) in the binder composition of the present invention is 1 to 50% by mass, preferably 1 It is an amount that becomes ⁇ 20 mass%.
- the concentration of the one or more polymers containing (A) polyacrylic acid in the binder composition of the present invention may be appropriately set according to the concentration used for electrode preparation. 30%, preferably 1 to 20%.
- the binder composition of the present invention is such that (A) one or more polymers containing polyacrylic acid, (B) a divalent to 10-valent alcohol, and (C) water have the above contents. It can be produced by mixing. At this time, (A) the polymerization reaction, neutralization treatment and crosslinking reaction in the method for producing one or more polymers containing polyacrylic acid need to be carried out in advance before producing the binder composition of the present invention.
- the polymer (B) After carrying out the above-described polymerization reaction and, if necessary, neutralization treatment and / or cross-linking reaction to produce one or more kinds of polymers containing the desired (A) polyacrylic acid, the polymer (B) It is necessary to produce the binder composition of the present invention by mixing with divalent to 10-valent alcohol and (C) water. This is because, for example, in the above-described method (A) for producing one or more polymers containing polyacrylic acid, when (B) a divalent to 10-valent alcohol is added and a polymerization reaction is performed, the resulting polymer contains water. This is because there is a problem that it does not dissolve in various solvents such as the beginning, and the polymer cannot be used for electrode preparation.
- the binder composition of the present invention is produced by bonding (A) one or more polymers containing polyacrylic acid via (B) a divalent to 10-valent alcohol at the time of electrode preparation (the alcohol is a linking agent). It is believed that the polymer is evenly disposed on the electrode and envelops the active material surface.
- (A) one or more polymers containing polyacrylic acid is a polymer group comprising (A2) polyacrylic acid and one or more polymers other than polyacrylic acid. It is considered that it is possible to prevent phase separation during electrode preparation by bonding between polymers having different alcohols (for example, polyacrylic acid and the copolymer according to the present invention). Therefore, if an electrode is produced using the binder composition of the present invention, an electrode having excellent cycle characteristics that can utilize most of the active material surface for charge and discharge can be obtained.
- the active material containing silicon in the slurry composition of the present invention is not limited as long as it contains at least silicon. Even if it is made of only silicon, it is made of active material other than silicon and silicon. Also good.
- silicon in addition to silicon, SiO, silicon oxides such as SiO 2, silicon bonded to a metal (SiM: M is magnesium, iron, calcium, cobalt, nickel, boron, copper, manganese, silver, vanadium, Metal such as cerium and zinc), and silicon and silicon oxide are preferable, and silicon is more preferable.
- the silicon may be one in which part or all of the surface is coated with carbon.
- silicon whose surface is coated with carbon silicon oxide whose surface is coated with carbon, silicon bonded with a metal whose surface is coated with carbon, and the like can be given.
- Examples of the active material other than silicon include carbon, germanium, tin, lead, zinc, aluminum, indium, antimony, bismuth, and the like. Among these, carbon is preferable.
- Examples of the carbon include graphite-based carbon materials (graphite) such as natural graphite, artificial graphite, and expanded graphite, carbon black, activated carbon, carbon fiber, coke, soft carbon, and hard carbon. Of these, graphite such as natural graphite, artificial graphite, and expanded graphite is preferable.
- Examples of the natural graphite include flaky graphite and massive graphite.
- Examples of the artificial graphite include massive graphite, vapor-grown graphite, flaky graphite, and fibrous graphite.
- Examples of the active material containing silicon in the slurry composition of the present invention include silicon, silicon oxide, silicon bonded to a metal, a mixture of two or more selected from these, or at least one of these and carbon. , An active material containing a mixture of at least one selected from germanium, tin, lead, zinc, aluminum, indium, antimony, and bismuth.
- an active material containing silicon; silicon oxide; silicon bonded to metal; a mixture of two or more selected from these; or a mixture of at least one of these and carbon and / or tin Preferably, silicon; silicon oxide; silicon bonded to metal; or an active material containing a mixture of carbon, silicon, silicon oxide or silicon bonded to metal is more preferable, and silicon; An active material containing silicon oxide; or a mixture of at least two of carbon, silicon, or silicon oxide is more preferred, and an active material containing silicon and / or silicon oxide is particularly preferred.
- the average particle size of the active material containing silicon in the slurry composition of the present invention varies depending on the type of active material, but is usually 1 nm to 100 ⁇ m, preferably 1 nm to 50 ⁇ m, more preferably 1 nm to 20 ⁇ m. .
- the silicon content in the active material containing silicon in the slurry composition of the present invention is usually 10 to 100% by mass, preferably 40 to 100% by mass, and more preferably 50 to 100% by mass.
- Examples of the conductive auxiliary in the slurry composition of the present invention include carbon blacks such as acetylene black, ketjen black, furnace black, and thermal black. Among them, acetylene black and ketjen black are preferable, and acetylene black is more preferable.
- the slurry composition of the present invention is a composition for producing an electrode comprising 1) an active material containing silicon, 2) a conductive auxiliary agent, and 3) a binder composition of the present invention.
- the slurry composition of the present invention may be used for preparing an anode or a negative electrode, but is preferably used for preparing a negative electrode.
- the content of the active material containing silicon in the slurry composition of the present invention is 1 to 98% by mass, preferably 10 to 98% by mass, based on the mass of the slurry composition not containing the solvent.
- the content of the conductive assistant in the slurry composition of the present invention is 1 to 40% by mass, preferably 1 to 30% by mass, more preferably 1 to 20% by mass with respect to the mass of the slurry composition not containing the solvent. is there.
- the content of the binder composition of the present invention in the slurry composition of the present invention is 1 to 30% by mass, more preferably 1 to 25% by mass, and still more preferably based on the mass of the slurry composition not containing a solvent. 1 to 20% by mass.
- the slurry composition of the present invention includes 1) an active material containing silicon, 2) a conductive auxiliary agent, and 3) a binder composition of the present invention, for example, a supporting salt, an ion conductive polymer, a binder polymer, and the like.
- a supporting salt for example, Li (C 2 F 5 SO 2 ) 2 N (LiBETI), LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 and the like.
- Examples of the ion conductive polymer include polyethylene oxide (PEO) -based polymers and polypropylene oxide (PPO) -based polymers.
- Examples of the binder polymer include polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), carboxymethyl cellulose (CMC), styrene butadiene copolymer (SBR), acrylonitrile butadiene copolymer (NBR), and polyacrylonitrile (PAN). ), Ethylene vinyl alcohol copolymer (EVOH), polyurethane, polyacrylate, polyvinyl ether, polyimide and the like.
- the contents of the supporting salt, the ion conductive polymer and the binder polymer may be set according to the amounts usually used in this field.
- slurry composition of the present invention 1) an active material containing silicon, 2) a conductive auxiliary agent, and 3) a binder composition of the present invention are mixed in an appropriate solvent so as to be within the above-mentioned concentration range.
- the solvent include water, N-methyl-2-pyrrolidone (NMP), dimethylformamide, dimethylacetamide, methylformamide, dimethylsulfoxide, acetonitrile, tetrahydrofuran, ⁇ -butyrolactone, toluene, methyl ethyl ketone, ethyl acetate, dioxane and the like.
- NMP N-methyl-2-pyrrolidone
- dimethylformamide dimethylacetamide
- methylformamide dimethylsulfoxide
- acetonitrile acetonitrile
- tetrahydrofuran ⁇ -butyrolactone
- toluene methyl ethyl ketone
- the current collector according to the present invention includes a foil, a mesh, an expanded grid (expanded metal), a punched metal, and the like using a conductive material such as nickel, copper, and stainless steel (SUS).
- the mesh opening, wire diameter, number of meshes and the like are not particularly limited, and conventionally known ones can be used.
- the preferred thickness of the current collector is 5 to 30 ⁇ m. However, a current collector having a thickness outside this range may be used.
- the size of the current collector is determined according to the intended use of the battery. If a large electrode used for a large battery is manufactured, a current collector having a large area is used. If a small electrode is produced, a current collector with a small area is used.
- the electrode of the present invention has 1) an active material containing silicon, 2) a conductive additive, 3) a binder derived from the binder composition of the present invention, and 4) a current collector. Specifically, it has a current collector and an active material layer formed on the surface thereof, including an active material containing silicon, a conductive additive, and a binder derived from the binder composition of the present invention. It is.
- the electrode of the present invention can be used as a negative electrode or an anode, but is preferably used as a negative electrode.
- the binder derived from the binder composition of the present invention uniformly disperses the active material containing silicon and the conductive additive on the current collector, and has good coverage. Therefore, the electrode of the present invention is excellent in reversibility.
- the thickness of the active material layer (the thickness of the coating layer) is usually 1 to 500 ⁇ m, preferably 1 to 300 ⁇ m, more preferably 1 to 150 ⁇ m.
- a method for producing an electrode of the present invention comprises a slurry composition [1) an active material containing silicon, 2) a conductive auxiliary agent, and 3) a composition containing the binder composition of the present invention] as a current collector. It is characterized by being coated on top and dried.
- the slurry composition of the present invention is dried, so that (A) one or more kinds of polymers including polyacrylic acid in the binder composition of the present invention are converted into (B) a divalent to 10-valent alcohol.
- the amount of the slurry composition of the present invention used may be appropriately set so that the thickness of the active material layer is within the above range after drying.
- a self-propelled coater for example, an ink jet method, a doctor blade method, a spray method, or a combination thereof may be used. It can. Among these, a doctor blade method and an ink jet method capable of forming a thin layer are preferable, and a doctor blade method is more preferable.
- the drying method in the method for producing an electrode of the present invention may be performed according to a method known per se, and is usually performed by heat treatment.
- the drying conditions during heating may be appropriately set according to the coating amount and volatilization rate of the slurry composition of the present invention. Specifically, for example, it may be dried at 80 to 150 ° C., preferably 120 to 150 ° C. in a vacuum, usually for 5 to 20 hours, preferably 6 to 12 hours.
- press treatment may be performed after drying.
- the pressing method may be performed according to a method known per se, and examples thereof include a calender roll method and a flat plate press, and the calender roll method is preferable.
- the electrode of the present invention can be used for a lithium battery, and can be used for any ordinary battery including a positive electrode, an electrolyte, and a negative electrode.
- Examples of the electrolyte include vinylene carbonate, fluorovinylene carbonate, methyl vinylene carbonate, fluoromethyl vinylene carbonate, ethyl vinylene carbonate, propyl vinylene carbonate, butyl vinylene carbonate, dipropyl vinylene carbonate, 4,5-dimethyl vinylene carbonate, 4,5 -Those having additives such as diethyl vinylene carbonate, vinyl ethylene carbonate, divinyl ethylene carbonate, phenyl ethylene carbonate, diallyl carbonate, fluoroethylene carbonate (FEC), catechol carbonate, 1,3-propane sultone and butane sultone are preferred. Those having ethylene carbonate (FEC) are more preferred.
- the content of the additive in the electrolyte is usually 0.5% to 15%, preferably 0.5 to 5%.
- Synthesis Example 1 Synthesis of crosslinked copolymer C-1 In a 200 mL round bottom flask equipped with a stirring device, a cooling tube, a thermometer, a nitrogen introduction tube and a dropping device, 70 g of propylene glycol monomethyl ether acetate (530 mmol, Wako Pure Chemical Industries, Ltd. )) And heated under a nitrogen stream until the internal temperature reached 90 ° C.
- Synthesis Example 2 Synthesis of Non-Crosslinked Copolymer C-2 A non-crosslinked copolymer C-2 was obtained by subjecting it to a polymerization reaction in the same manner as in Synthesis Example 1 except that polyethylene glycol diacrylate was not added.
- Synthesis Example 3 Synthesis of crosslinked homopolymer A-1 The same as Synthesis Example 1 except that 18.4 g (255 mmol) of acrylic acid was used instead of 9.2 g (128 mmol) without adding 2-hydroxyethyl acrylate. The polymer was subjected to a polymerization reaction to obtain a crosslinked homopolymer A-1.
- Synthesis Example 4 Synthesis of Crosslinked Homopolymer A-2 Acrylic acid instead of 9.2 g (128 mmol) was added with 18.4 g (255 mmol) of 2,2′-azobis (isobutylnitrile) without adding 2-hydroxyethyl acrylate was subjected to a polymerization reaction in the same manner as in Synthesis Example 1 except that 0.2 g (1 mmol) was used instead of 0.04 g (0.2 mmol) to obtain a crosslinked homopolymer A-2.
- Synthesis Example 6 Preparation of Non-crosslinked Copolymer Solution H-6 Neutralized non-crosslinked by the same method as Synthesis Example 5 except that 4.6 g of non-crosslinked copolymer C-2 was used instead of 4.6 g of crosslinked copolymer C-1 A solution of copolymer was obtained (degree of neutralization 80%). This was designated as non-crosslinked copolymer solution H-6.
- Synthesis Example 8 Preparation of Cross-linked Homopolymer Solution H-1 Neutralized cross-linking by the same method as in Synthetic Example 7 except that 3.8 g of cross-linked homopolymer A-2 was used instead of 3.8 g of cross-linked homopolymer A-1. A homopolymer solution was obtained (degree of neutralization 80%). This was designated as a crosslinked homopolymer solution H-1.
- Mw weight average molecular weight
- Synthesis Example 10 Preparation of non-crosslinked homopolymer solution H-4 Except for using 3.8 g of polyacrylic acid having a weight average molecular weight of 1,000,000 (manufactured by Wako Pure Chemical Industries, Ltd.) instead of 3.8 g of polyacrylic acid having a weight average molecular weight of 250,000 Obtained a neutralized non-crosslinked homopolymer solution by the same method as in Synthesis Example 9 (degree of neutralization 80%). This was designated as non-crosslinked homopolymer solution H-4.
- Synthesis Example 11 Preparation of binder solution K-1 In a 10 mL beaker made of Teflon (registered trademark), 8.9 g of a crosslinked homopolymer solution H-2 (0.89 g as a solid content) and 1 g of a crosslinked copolymer solution H-5 (0.1 g as a solid content) ), 0.01 g of pentaerythritol (manufactured by Wako Pure Chemical Industries, Ltd.) and 90 ⁇ L of ion-exchanged water were added and stirred until a transparent solution was obtained to obtain a binder solution K-1 having a solid content of 10 wt%.
- Teflon registered trademark
- pentaerythritol manufactured by Wako Pure Chemical Industries, Ltd.
- Binder Solution K-2 Preparation of Binder Solution K-2
- a 10 mL beaker made of Teflon (registered trademark) 8 g of crosslinked homopolymer solution H-2 (0.8 g as solid content) and 1 g of crosslinked copolymer solution H-5 (0.1 g as solid content)
- 0.1 g of pentaerythritol and 900 ⁇ L of ion-exchanged water were added and stirred until a transparent solution was obtained, thereby obtaining a binder solution K-2 having a solid content of 10 wt%.
- Synthesis Examples 13 to 16 Preparation of binder solution K-3 to 6 Instead of 0.1 g of pentaerythritol, 1,3-propanediol (manufactured by Wako Pure Chemical Industries, Ltd.), 1,4-butanediol (Wako Pure Chemical Industries, Ltd.) Co., Ltd.), 1,6-hexanediol (Wako Pure Chemical Industries, Ltd.) or 1,2,6-hexanetriol (Wako Pure Chemical Industries, Ltd.) was used except for 0.1 g each. In the same manner as in Example 12, binder solutions K-3 to 6 having a solid content of 10 wt% were obtained.
- Synthesis Example 17 Preparation of binder solution K-7
- a 10 mL beaker made of Teflon (registered trademark) 7 g of crosslinked homopolymer solution H-2 (0.7 g as solid content), 1 g of crosslinked copolymer solution H-5 (0.1 g as solid content)
- 0.2 g of 1,4-butanediol and 1800 ⁇ L of ion-exchanged water were added and stirred until a transparent solution was obtained to obtain a binder solution K-7 having a solid content of 10 wt%.
- Synthesis Example 18 Preparation of binder solution K-8 In a 10 mL beaker made of Teflon (registered trademark), 9 g of a crosslinked homopolymer solution H-2 (0.9 g as a solid content), 0.1 g of 1,3-propanediol and 1800 ⁇ L of ion-exchanged water were added. In addition, the mixture was stirred until a transparent solution was obtained, thereby obtaining a binder solution K-8 having a solid content of 10 wt%.
- Synthesis Example 19 Method similar to Synthesis Example 12 except that 8 g of non-crosslinked homopolymer solution H-3 (0.8 g as solid content) was used instead of 8 g of the adjusted crosslinked homopolymer solution H-2 of binder solution K-9 As a result, a binder solution K-9 having a solid content of 10 wt% was obtained.
- Synthesis Example 21 Preparation of Binder Solution K-11
- Non-crosslinked homopolymer solution H-3 8 g (0.8 g as a solid content) instead of cross-linked homopolymer solution H-2 8 g
- a binder solution K-11 having a solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12, except that 1 g of the crosslinked copolymer solution H-6 (0.1 g as the solid content) was used.
- Synthesis Example 22 Method similar to Synthesis Example 12 except that 8 g of non-crosslinked homopolymer solution H-4 (0.8 g as solid content) was used instead of 8 g of the adjusted crosslinked homopolymer solution H-2 of binder solution K-12 As a result, a binder solution K-12 having a solid content of 10 wt% was obtained.
- Synthesis Example 23 Preparation of Binder Solution K-13 A solid solid was prepared in the same manner as in Synthesis Example 12 except that 1 g of non-crosslinked copolymer solution H-6 (0.1 g as the solid content) was used instead of 1 g of crosslinked copolymer solution H-5. A binder solution K-13 having a content of 10 wt% was obtained.
- Synthesis Example 24 Preparation of Binder Solution K-14
- Non-crosslinked homopolymer solution H-4 8 g (0.8 g as a solid content) instead of 8 g of crosslinked cross-linked homopolymer solution H-2
- a binder solution K-14 having a solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12 except that 1 g of the crosslinked copolymer solution H-6 (0.1 g as the solid content) was used.
- Synthesis Example 25 Preparation of Binder Solution J-1 A solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12 except that 0.1 g of propanediamine (manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of 0.1 g of pentaerythritol. Binder solution J-1 was obtained.
- Synthesis Example 24 Preparation of Binder Solution J-2 A solid content of 10 wt.% was obtained in the same manner as in Synthesis Example 11 except that 0.01 g of sodium oxalate (manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of 0.01 g of pentaerythritol. % Binder solution J-2 was obtained.
- Example 1 Production of a battery using the electrode of the present invention
- slurry composition of the present invention 8 g of silicon powder (particle size: average particle size 2.4 ⁇ m, trade name: Silgrain, manufactured by Elkem) and 1 g of acetylene black (AB) (trade name: Denka Black, Denka) (Made by Co., Ltd.) was measured and mixed for 10 minutes at a rotational speed of 2000 rpm using a rotating and rotating foam stirrer (trade name: Netsutaro Awatori, model: AR-250, manufactured by Shinky Co., Ltd.).
- 10 g of binder solution K-1 was added and mixed for 3 hours at 2000 rpm using a rotating and rotating bubble stirrer.
- the slurry composition is a film containing 80 wt% silicon, 10 wt% AB, and 10 wt% binder by drying after coating on the current collector.
- the slurry composition obtained in (1) was prepared using a doctor blade (manufactured by Tester Sangyo Co., Ltd.) and a coating machine (trade name: MINI-COATER MC-20, Takara (Made by Izumi Co., Ltd.) was applied on a 20 ⁇ m thick copper foil current collector so that the Si mass of the active material was 3 mg / cm 2 . Thereafter, it was dried at 80 ° C. in air, and then dried at 150 ° C. for 12 hours under vacuum. The thickness of the film on the current collector was about 40-20 ⁇ m as measured with calipers.
- the obtained current collector was pressed with a roll press (trade name: HSR-60150, manufactured by Hosen Co., Ltd.) to produce a lithium battery electrode having a silicon active material density of 1.4 mg / cm 3 .
- Examples 2 to 14 Production of a battery using the electrode of the present invention A slurry composition was prepared in the same manner as in Example 1 except that 10 g of binder solution K-2 to 14 10 g was used instead of 10 g of binder solution K-1. Products, lithium battery electrodes and coin-type batteries.
- Comparative Examples 1 and 2 Production of Battery A slurry composition for lithium batteries was prepared in the same manner as in Example 1 except that 10 g of binder solution J-1 or J-2 was used instead of 10 g of binder solution K-1. Electrodes and coin-type batteries were manufactured.
- Comparative Example 3 Production of Battery In the same manner as in Example 1 except that 10 g of the crosslinked homopolymer solution H-2 was used instead of 10 g of the binder solution K-1, a slurry composition, an electrode for a lithium battery, and a coin-type battery Manufactured.
- the data obtained here mainly represents the force required when the active material layer is peeled from the copper foil. Therefore, when the peel strength is strong, it means that the active material layer made of the slurry composition (here, silicon, AB and binder) is strongly bound to the copper foil of the current collector.
- the active material layer made of the slurry composition here, silicon, AB and binder
- Capacity retention rate (%) discharge capacity after 5 cycles / first discharge capacity ⁇ 100 The obtained results are shown in Table 2.
- any of the batteries of Examples 1 to 14 using the electrode of the present invention showed a higher capacity retention rate than the batteries of Comparative Examples 1 to 3. This is because the homopolymer and the copolymer or the homopolymers are bonded via the alcohol according to the present invention, and are arranged evenly on the electrode and envelop the surface of the active material. This is probably because most of the active material surface was used for charging and discharging.
- Synthesis Example 25 Synthesis of Crosslinked Homopolymer A-3
- a 200 mL round bottom flask equipped with a stirring device, a cooling tube, a thermometer, a nitrogen introduction tube and a dropping device was added to 20 mL of methyl ethyl ketone (MEK) (manufactured by Wako Pure Chemical Industries, Ltd.).
- MEK methyl ethyl ketone
- Synthesis Example 26 Polymerization was carried out in the same manner as in Synthesis Example 25, except that 0.4 g of 1,4-butanediol (manufactured by Wako Pure Chemical Industries, Ltd.) was further added to the synthesis reaction system of crosslinked homopolymer A-4. The reaction was subjected to reaction to obtain a crosslinked homopolymer A-4.
- 1,4-butanediol manufactured by Wako Pure Chemical Industries, Ltd.
- Synthesis Example 27 Synthesis of Crosslinked Copolymer C-3 Instead of 4 g of acrylic acid, 2 g (28 mmol) of acrylic acid and 2 g of 2-hydroxyethyl acrylate (17 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) were used. The polymer was subjected to a polymerization reaction in the same manner as in Synthesis Example 25 to obtain a crosslinked copolymer C-3.
- Synthesis Example 28 A polymerization reaction was performed in the same manner as in Synthesis Example 27, except that 0.4 g of 1,4-butanediol (manufactured by Wako Pure Chemical Industries, Ltd.) was further added to the synthesis reaction system of the crosslinked copolymer C-4. To give a crosslinked copolymer C-4.
- Synthesis Example 29 A polymerization reaction was performed in the same manner as in Synthesis Example 27, except that 0.4 g of pentaerythritol (manufactured by Wako Pure Chemical Industries, Ltd.) was further added to the synthesis reaction system of the crosslinked copolymer C-5 .
- Crosslinked copolymer C-5 was obtained.
- (A) in the production of one or more polymers containing polyacrylic acid (B) when a polymerization reaction is carried out by adding a divalent to 10-valent alcohol (in other words, the polymerization reaction of the polymer and the divalent polymer
- a divalent to 10-valent alcohol in other words, the polymerization reaction of the polymer and the divalent polymer
- the binder composition of the present invention is subjected to a polymerization reaction and, if necessary, a neutralization treatment and / or a crosslinking reaction to produce one or more kinds of polymers containing the desired (A) polyacrylic acid. It was found that it was necessary to prepare the polymer by mixing (B) a divalent to 10-valent alcohol and (C) water.
Abstract
Description
しかしながら、シリコンを活物質として用いた場合、充放電の際にシリコンが大きな体積変化(3倍以上に肥大化)を起こすことが知られている。そして、この体積変化により充放電時に電極構造の破壊が起き、結果として充放電容量が低下する等の問題を有していた。 Lithium batteries are used as power sources for various portable devices such as mobile phones as secondary batteries, but in recent years, research and development of large batteries that are intended for automobile applications and the like have become active. Therefore, it has become indispensable to further increase the energy density of current lithium batteries. Thus, in order to increase the capacity of the lithium battery, attention is focused on using a silicon material instead of a carbon-based material as an active material. The reason for the high capacity of lithium batteries using silicon materials is that silicon can cause an alloying reaction with lithium electrochemically at room temperature, resulting in a higher electric capacity than when carbon is used. It is thought to be caused.
However, when silicon is used as an active material, it is known that silicon undergoes a large volume change (enlarged to 3 times or more) during charge and discharge. This volume change has a problem that the electrode structure is destroyed during charge / discharge, resulting in a decrease in charge / discharge capacity.
また、シリコン活物質を熱硬化性の樹脂で被覆して充放電容量の低下を抑制する試みもなされている(特許文献3)が、被覆に400℃での加熱処理が必要なことから、シリコンを活物質に用いた電極を簡便に製造できる方法ではなかった。 On the other hand, various attempts have been made to use a binder for the purpose of increasing the capacity of the battery and improving the stability performance (Patent Documents 1 and 2). However, these target active materials are mainly carbon materials, and are not intended to solve the above problems when silicon is used.
In addition, an attempt has been made to suppress a decrease in charge / discharge capacity by coating a silicon active material with a thermosetting resin (Patent Document 3). However, since the coating requires a heat treatment at 400 ° C., silicon It was not a method that can easily produce an electrode using the active material.
[i](A)ポリアクリル酸を含む1種以上のポリマー、(B)2価~10価のアルコール、及び(C)水を含んでなる結着剤組成物。(以下、本発明の結着剤組成物と略記する場合がある。)
[ii](B)の2価~10価のアルコールが、下記一般式(B1)で示される化合物である、上記発明[i]記載の組成物;
(式中、R71は、炭素数1~6のアルキレン基を表し、R72は、ヒドロキシ基又は炭素数1~6のヒドロキシアルキル基を表し、R73は、水素原子、炭素数1~6のアルキル基又は炭素数1~6のヒドロキシアルキル基を表し、R74は、-O-を鎖中に有していてもよい炭素数1~6のアルキレン基を表し、rは0~4の整数を表す。ただし、複数のR72、複数のR73及び複数のR74は、それぞれ同一であっても異なっていてもよい。)
[iii](A)が、ポリアクリル酸、及び、アクリル酸由来のモノマー単位と、下記一般式(I)又は一般式(II)で示される化合物由来のモノマー単位1~2種とを構成成分とするコポリマーである、上記発明[i]又は[ii]記載の組成物;
[式中、R1は、水素原子又はメチル基を表し(但し、R2が水素原子の場合、R1はメチル基を表す)、R2は、水素原子;炭素数1~20のアルキル基;フッ素原子又はヒドロキシ基で置換された炭素数1~20のアルキル基;炭素数6~10のアリール基;炭素数7~13のアリールアルキル基;炭素数2~9のアルコキシアルキル基;炭素数3~9のアルコキシアルコキシアルキル基;炭素数7~13のアリールオキシアルキル基;炭素数5~7のモルホリノアルキル基;炭素数3~9のトリアルキルシリル基;酸素原子を有する又は酸素原子を有さない炭素数6~12の脂環式炭化水素基;炭素数3~9のジアルキルアミノアルキル基;炭素数9~14のヘキサヒドロフタルイミド-N-アルキル基;下記一般式(IV)で示される基
(式中、R3は、ヒドロキシ基を置換基として有する又は無置換の炭素数1~6のアルキレン基を表し、R4は、水素原子、炭素数1~6のアルキル基、又はフェニル基を表し、vは2~20の整数を表す。);或いは、下記一般式(V)で示される基
(式中、R5~R7は、それぞれ独立して炭素数1~3のアルキル基を表し、R8は、炭素数1~3のアルキレン基を表す。)を表す。]、
(式中、R11は、水素原子又はメチル基を表し、R12は、水素原子又は炭素数1~6のアルキル基を表し、R13は、水素原子、炭素数1~6のアルキル基、炭素数3~9のジアルキルアミノアルキル基、又は炭素数1~6のヒドロキシアルキル基を表す。)。
[iv]ポリアクリル酸が、下記一般式[1]~[13]記載の化合物及び下記一般式[14]記載のポリマーから選ばれる架橋剤により架橋されたものである、上記発明[i]又は[ii]記載の組成物;
(式中、aは1~6の整数を表す。)、
[式中、R25及びR26は、それぞれ独立して、水素原子又はメチル基を表し、R21は、炭素数1~20のアルキレン基、下記一般式[2-1]で示される基
(式中、R22は、炭素数1~6のアルキレン基を表し、bは1~6の整数を表す。)、又は下記一般式[2-2]で示される基
(式中、R23及びR24は、それぞれ独立して、炭素数1~6のアルキレン基を表し、cは1~22の整数を表す。)を表す。]、
(式中、R27~R33は、それぞれ独立して、炭素数1~3のアルキレン基を表す。)、
(式中、R34~R37は、それぞれ独立して、炭素数1~6のアルキレン基を表し、dは1~6の整数を表し、eは0~6の整数を表し、f及びgはそれぞれ独立して0又は1の整数を表す。)、
(式中、R38~R45は、それぞれ独立して、水素原子、ビニル基又はビニルケトン基を表し、これらの少なくとも2つ以上はビニル基又はビニルケトン基である。)、
(式中、R46~R48は、それぞれ独立して、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar1は、ベンゼン環又はナフタレン環を表し、R49は、炭素数1~6のアルキレン基を表し、hは2~4の整数を表す。)、
(式中、環Ar2及び環Ar3は、それぞれ独立して、ベンゼン環又はナフタレン環を表し、R50は、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar4は、ベンゼン環又はナフタレン環を表す。)、
(式中、iは0~6の整数を表す。)、
(式中、R51は、炭素数1~6のアルキレン基を表す。)、
[式中、R52は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[12-1]で示される基
(式中、R53は、炭素数1~6のアルキル基を表し、R54は、炭素数1~6のアルキレン基を表し、環Ar5は、ベンゼン環又はナフタレン環を表し、jは、0~4の整数を表す。)、或いは、下記一般式[12-2]で示される基
(式中、R55は、炭素数1~6のアルキレン基を表し、R53、R54、環Ar5及びjは、上記と同じ。)を表す。]、
[式中、R56及びR57は、それぞれ独立して、置換基を有する又は無置換の炭素数1~6のアルキル基、置換基を有する又は無置換の炭素数6~10のアリール基、或いは、下記一般式[13-1]で示される基
(式中、R58は、炭素数1~6のアルキル基を表し、R59は、炭素数1~6のアルキレン基を表し、環Ar6は、ベンゼン環又はナフタレン環を表し、kは、0~5の整数を表す。)を表す。]、
[式中、R60は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[14-1]又は[14-2]で示される基
(式中、R61は、炭素数1~6のアルキル基を表し、R62は、炭素数1~6のアルキレン基を表し、環Ar7は、ベンゼン環又はナフタレン環を表し、pは、0~4の整数を表す。)、或いは、下記一般式[14-3]で示される基
(式中、R63は、炭素数1~6のアルキレン基を表し、R61、R62、環Ar7及びpは、上記と同じ。)を表し、mは10~10000の整数を表す。]。
[v]ポリアクリル酸及び/又はコポリマーが、下記一般式[1]~[13]記載の化合物及び下記一般式[14]記載のポリマーから選ばれる架橋剤により架橋されたものである、上記発明[iii]記載の組成物;
(式中、aは1~6の整数を表す。)、
[式中、R25及びR26は、それぞれ独立して、水素原子又はメチル基を表し、R21は、炭素数1~20のアルキレン基、下記一般式[2-1]で示される基
(式中、R22は、炭素数1~6のアルキレン基を表し、bは1~6の整数を表す。)、又は下記一般式[2-2]で示される基
(式中、R23及びR24は、それぞれ独立して、炭素数1~6のアルキレン基を表し、cは1~22の整数を表す。)を表す。]、
(式中、R27~R33は、それぞれ独立して、炭素数1~3のアルキレン基を表す。)、
(式中、R34~R37は、それぞれ独立して、炭素数1~6のアルキレン基を表し、dは1~6の整数を表し、eは0~6の整数を表し、f及びgはそれぞれ独立して0又は1の整数を表す。)、
(式中、R38~R45は、それぞれ独立して、水素原子、ビニル基又はビニルケトン基を表し、これらの少なくとも2つ以上はビニル基又はビニルケトン基である。)、
(式中、R46~R48は、それぞれ独立して、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar1は、ベンゼン環又はナフタレン環を表し、R49は、炭素数1~6のアルキレン基を表し、hは2~4の整数を表す。)、
(式中、環Ar2及び環Ar3は、それぞれ独立して、ベンゼン環又はナフタレン環を表し、R50は、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar4は、ベンゼン環又はナフタレン環を表す。)、
(式中、iは0~6の整数を表す。)、
(式中、R51は、炭素数1~6のアルキレン基を表す。)、
[式中、R52は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[12-1]で示される基
(式中、R53は、炭素数1~6のアルキル基を表し、R54は、炭素数1~6のアルキレン基を表し、環Ar5は、ベンゼン環又はナフタレン環を表し、jは、0~4の整数を表す。)、或いは、下記一般式[12-2]で示される基
(式中、R55は、炭素数1~6のアルキレン基を表し、R53、R54、環Ar5及びjは、上記と同じ。)を表す。]、
[式中、R56及びR57は、それぞれ独立して、置換基を有する又は無置換の炭素数1~6のアルキル基、置換基を有する又は無置換の炭素数6~10のアリール基、或いは、下記一般式[13-1]で示される基
(式中、R58は、炭素数1~6のアルキル基を表し、R59は、炭素数1~6のアルキレン基を表し、環Ar6は、ベンゼン環又はナフタレン環を表し、kは、0~5の整数を表す。)を表す。]、
[式中、R60は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[14-1]又は[14-2]で示される基
(式中、R61は、炭素数1~6のアルキル基を表し、R62は、炭素数1~6のアルキレン基を表し、環Ar7は、ベンゼン環又はナフタレン環を表し、pは、0~4の整数を表す。)、或いは、下記一般式[14-3]で示される基
(式中、R63は、炭素数1~6のアルキレン基を表し、R61、R62、環Ar7及びpは、上記と同じ。)を表し、mは10~10000の整数を表す。]。
[vi]ポリアクリル酸及びコポリマーが、一般式[1]~[13]記載の化合物及び一般式[14]記載のポリマーから選ばれる架橋剤により架橋されたものである、上記発明[v]記載の組成物。
[vii]1)シリコンを含有する活物質、2)導電助剤、及び3)上記発明[i]~[vi]の何れかに記載の結着剤組成物を含んでなるリチウム電池用のスラリー組成物。(以下、本発明のスラリー組成物と略記する場合がある。)
[viii]シリコンを含有する活物質が、シリコン;シリコン酸化物;金属と結合したシリコン;或いは、炭素、シリコン、シリコン酸化物又は金属と結合したシリコンのうち少なくとも2種以上を混合したものを含有する、上記発明[vii]記載の組成物。
[ix]負極作製用である、上記発明[vii]又は[viii]記載の組成物。
[x]1)シリコンを含有する活物質、2)導電助剤、3)上記発明[i]~[vi]の何れかに記載の結着剤組成物由来の結着剤、及び4)集電体を有するリチウム電池用の電極。(以下、本発明の電極と略記する場合がある。)
[xi]シリコンを含有する活物質が、シリコン;シリコン酸化物;金属と結合したシリコン;或いは、炭素、シリコン、シリコン酸化物又は金属と結合したシリコンのうち少なくとも2種以上を混合したものを含有する、上記発明[x]記載の電極。
[xii]電極が負極である、上記発明[x]又は[xi]記載の電極。
[xiii]上記発明[vii]~[ix]の何れかに記載のスラリー組成物を集電体上に塗布した後、乾燥させることを特徴とする、リチウム電池用の電極作製方法。 That is, the present invention includes the following inventions [i] to [xiii].
[I] A binder composition comprising (A) one or more polymers containing polyacrylic acid, (B) a divalent to 10-valent alcohol, and (C) water. (Hereinafter, it may be abbreviated as the binder composition of the present invention.)
[Ii] The composition according to the above-mentioned invention [i], wherein the divalent to 10-valent alcohol of (B) is a compound represented by the following general formula (B1);
Wherein R 71 represents an alkylene group having 1 to 6 carbon atoms, R 72 represents a hydroxy group or a hydroxyalkyl group having 1 to 6 carbon atoms, R 73 represents a hydrogen atom, 1 to 6 carbon atoms Or an alkyl group having 1 to 6 carbon atoms, R 74 represents an alkylene group having 1 to 6 carbon atoms which may have —O— in the chain, and r represents 0 to 4 carbon atoms. Represents an integer, provided that the plurality of R 72 , the plurality of R 73 and the plurality of R 74 may be the same or different.
[Iii] (A) comprises polyacrylic acid and a monomer unit derived from acrylic acid and one or two monomer units derived from a compound represented by the following general formula (I) or general formula (II) A composition according to the above-mentioned invention [i] or [ii],
[Wherein R 1 represents a hydrogen atom or a methyl group (provided that when R 2 is a hydrogen atom, R 1 represents a methyl group), R 2 represents a hydrogen atom; an alkyl group having 1 to 20 carbon atoms. An alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; an aryl group having 6 to 10 carbon atoms; an arylalkyl group having 7 to 13 carbon atoms; an alkoxyalkyl group having 2 to 9 carbon atoms; An alkoxyalkoxyalkyl group having 3 to 9 carbon atoms; an aryloxyalkyl group having 7 to 13 carbon atoms; a morpholinoalkyl group having 5 to 7 carbon atoms; a trialkylsilyl group having 3 to 9 carbon atoms; having an oxygen atom or having an oxygen atom An alicyclic hydrocarbon group having 6 to 12 carbon atoms; a dialkylaminoalkyl group having 3 to 9 carbon atoms; a hexahydrophthalimide-N-alkyl group having 9 to 14 carbon atoms; represented by the following general formula (IV) Base
(Wherein R 3 represents a hydroxyl group as a substituent or an unsubstituted alkylene group having 1 to 6 carbon atoms, and R 4 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group. V represents an integer of 2 to 20); or a group represented by the following general formula (V)
(Wherein R 5 to R 7 each independently represents an alkyl group having 1 to 3 carbon atoms, and R 8 represents an alkylene group having 1 to 3 carbon atoms). ],
(Wherein R 11 represents a hydrogen atom or a methyl group, R 12 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, R 13 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, Represents a dialkylaminoalkyl group having 3 to 9 carbon atoms or a hydroxyalkyl group having 1 to 6 carbon atoms.)
[Iv] The above-mentioned invention [i], wherein the polyacrylic acid is crosslinked with a crosslinking agent selected from a compound represented by the following general formulas [1] to [13] and a polymer represented by the following general formula [14] [Ii] The composition according to
(Wherein, a represents an integer of 1 to 6),
[Wherein R 25 and R 26 each independently represent a hydrogen atom or a methyl group, R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1]
(Wherein R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6), or a group represented by the following general formula [2-2]
(Wherein R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22). ],
(Wherein R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms),
(Wherein R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms, d represents an integer of 1 to 6, e represents an integer of 0 to 6, f and g Each independently represents an integer of 0 or 1.)
(Wherein R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group).
(Wherein R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms),
(In the formula, ring Ar 1 represents a benzene ring or a naphthalene ring, R 49 represents an alkylene group having 1 to 6 carbon atoms, and h represents an integer of 2 to 4).
(In the formula, each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring, and R 50 represents an alkylene group having 1 to 6 carbon atoms).
(Wherein the ring Ar 4 represents a benzene ring or a naphthalene ring),
(Wherein i represents an integer of 0 to 6),
(Wherein R 51 represents an alkylene group having 1 to 6 carbon atoms),
[Wherein R 52 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [12-1] Group represented by
(Wherein R 53 represents an alkyl group having 1 to 6 carbon atoms, R 54 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 5 represents a benzene ring or a naphthalene ring, j is Represents an integer of 0 to 4, or a group represented by the following general formula [12-2]
(Wherein R 55 represents an alkylene group having 1 to 6 carbon atoms, and R 53 , R 54 , and rings Ar 5 and j are the same as above). ],
[Wherein, R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1]
(Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5). ],
[Wherein R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2]
(Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3]
(Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000. ].
[V] The above invention, wherein the polyacrylic acid and / or copolymer is crosslinked with a crosslinking agent selected from the compounds represented by the following general formulas [1] to [13] and the polymer represented by the following general formula [14]: [Iii] a composition according to the description;
(Wherein, a represents an integer of 1 to 6),
[Wherein R 25 and R 26 each independently represent a hydrogen atom or a methyl group, R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1]
(Wherein R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6), or a group represented by the following general formula [2-2]
(Wherein R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22). ],
(Wherein R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms),
(Wherein R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms, d represents an integer of 1 to 6, e represents an integer of 0 to 6, f and g Each independently represents an integer of 0 or 1.)
(Wherein R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group).
(Wherein R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms),
(In the formula, ring Ar 1 represents a benzene ring or a naphthalene ring, R 49 represents an alkylene group having 1 to 6 carbon atoms, and h represents an integer of 2 to 4).
(In the formula, each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring, and R 50 represents an alkylene group having 1 to 6 carbon atoms).
(Wherein the ring Ar 4 represents a benzene ring or a naphthalene ring),
(Wherein i represents an integer of 0 to 6),
(Wherein R 51 represents an alkylene group having 1 to 6 carbon atoms),
[Wherein R 52 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [12-1] Group represented by
(Wherein R 53 represents an alkyl group having 1 to 6 carbon atoms, R 54 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 5 represents a benzene ring or a naphthalene ring, j is Represents an integer of 0 to 4, or a group represented by the following general formula [12-2]
(Wherein R 55 represents an alkylene group having 1 to 6 carbon atoms, and R 53 , R 54 , and rings Ar 5 and j are the same as above). ],
[Wherein, R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1]
(Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5). ],
[Wherein R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2]
(Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3]
(Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000. ].
[Vi] The above invention [v], wherein the polyacrylic acid and the copolymer are crosslinked with a crosslinking agent selected from the compounds represented by the general formulas [1] to [13] and the polymer represented by the general formula [14]. Composition.
[Vii] 1) an active material containing silicon, 2) a conductive additive, and 3) a slurry for a lithium battery comprising the binder composition according to any one of the above inventions [i] to [vi] Composition. (Hereinafter, it may be abbreviated as the slurry composition of the present invention.)
[Viii] The active material containing silicon contains silicon, silicon oxide, silicon bonded to metal, or a mixture of carbon, silicon, silicon oxide, or silicon bonded to metal, at least two kinds A composition according to the invention [vii].
[Ix] The composition according to the above-mentioned invention [vii] or [viii], which is for producing a negative electrode.
[X] 1) an active material containing silicon, 2) a conductive auxiliary agent, 3) a binder derived from the binder composition according to any one of the above inventions [i] to [vi], and 4) a collector An electrode for a lithium battery having an electric body. (Hereafter, it may be abbreviated as the electrode of the present invention.)
[Xi] Active material containing silicon includes silicon, silicon oxide, silicon bonded to metal, or a mixture of at least two of carbon, silicon, silicon oxide, or silicon bonded to metal An electrode according to the invention [x].
[Xii] The electrode according to the above-mentioned invention [x] or [xi], wherein the electrode is a negative electrode.
[Xiii] A method for producing an electrode for a lithium battery, wherein the slurry composition according to any one of the above inventions [vii] to [ix] is applied on a current collector and then dried.
本発明の結着剤組成物は、少なくともポリアクリル酸を含み、要すればポリアクリル酸以外のポリマーを含むものである。本明細書において、(A)ポリアクリル酸を含む1種以上のポリマーとは、(A1)ポリアクリル酸のみ、又は(A2)ポリアクリル酸と1種以上のポリアクリル酸以外のポリマーからなるポリマー群を意味する。 [(A) One or More Polymers Containing Polyacrylic Acid]
The binder composition of the present invention contains at least polyacrylic acid and, if necessary, a polymer other than polyacrylic acid. In the present specification, (A) one or more kinds of polymers containing polyacrylic acid means (A1) only polyacrylic acid, or (A2) a polymer composed of a polymer other than polyacrylic acid and one or more kinds of polyacrylic acid. Means group.
[式中、R101は、水素原子又はメチル基を表し(但し、R102が水素原子の場合、R101はメチル基を表す)、R102は、水素原子;炭素数1~20のアルキル基;フッ素原子又はヒドロキシ基で置換された炭素数1~20のアルキル基;炭素数7~13のアリールアルキル基;炭素数7~13のアリールオキシアルキル基;炭素数9~14のヘキサヒドロフタルイミド-N-アルキル基;或いは下記一般式(IV-I)で示される基
(式中、R103は、無置換の炭素数2~6のアルキレン基を表し、R104は、水素原子又は炭素数1~6のアルキル基を表し、vは上記と同じ。)を表す。] Preferable specific examples of the compound represented by the general formula (I) include compounds represented by the following general formula (II).
[Wherein R 101 represents a hydrogen atom or a methyl group (provided that when R 102 is a hydrogen atom, R 101 represents a methyl group), R 102 represents a hydrogen atom; an alkyl group having 1 to 20 carbon atoms] An alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; an arylalkyl group having 7 to 13 carbon atoms; an aryloxyalkyl group having 7 to 13 carbon atoms; hexahydrophthalimide having 9 to 14 carbon atoms; An N-alkyl group; or a group represented by the following general formula (IV-I)
(Wherein R 103 represents an unsubstituted alkylene group having 2 to 6 carbon atoms, R 104 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and v is the same as above). ]
[式中、R201は、水素原子又はメチル基を表し(但し、R202が水素原子の場合、R201はメチル基を表す)、R202は、水素原子;炭素数1~20のアルキル基;フッ素原子又はヒドロキシ基で置換された炭素数1~20のアルキル基;炭素数7~13のアリールオキシアルキル基;或いは一般式(IV-II)で示される基
(式中、R203は、無置換の炭素数2~4のアルキレン基を表し、R204は、水素原子又は炭素数1~3のアルキル基を表し、vは上記と同じ。)を表す。] More preferred specific examples of the compound represented by the general formula (I) include compounds represented by the following general formula (I-II).
[Wherein, R 201 represents a hydrogen atom or a methyl group (provided that when R 202 is a hydrogen atom, R 201 represents a methyl group), R 202 represents a hydrogen atom; an alkyl group having 1 to 20 carbon atoms] An alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; an aryloxyalkyl group having 7 to 13 carbon atoms; or a group represented by the general formula (IV-II)
(Wherein R 203 represents an unsubstituted alkylene group having 2 to 4 carbon atoms, R 204 represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and v is as defined above). ]
(式中、R113は、水素原子、炭素数1~6のアルキル基又は炭素数1~6のヒドロキシアルキル基を表し、R11及びR12は上記と同じ。) Preferable specific examples of the compound represented by the general formula (II) include compounds represented by the following general formula (II-I).
(Wherein R 113 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms or a hydroxyalkyl group having 1 to 6 carbon atoms, and R 11 and R 12 are the same as above).
(式中、R212及びR213は、それぞれ独立して水素原子又は炭素数1~3のアルキル基を表し、R11は上記と同じ。) More preferred specific examples of the compound represented by the general formula (II) include compounds represented by the following general formula (II-II).
(Wherein R 212 and R 213 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R 11 is the same as above).
(A)ポリアクリル酸を含む1種以上のポリマーが(A1)ポリアクリル酸のみである場合、本発明に係る架橋剤により架橋されたポリアクリル酸が好ましく;本発明に係る架橋剤により架橋され、且つ中和されたポリアクリル酸がより好ましい。(A)ポリアクリル酸を含む1種以上のポリマーが(A2)ポリアクリル酸と1種以上のポリアクリル酸以外のポリマーからなるポリマー群である場合、該ポリマー群中の少なくとも1種のポリマーが本発明に係る架橋剤により架橋されたものが好ましく;少なくともポリアクリル酸が本発明に係る架橋剤により架橋されたものがより好ましく;該ポリマー群中の全てのポリマーが本発明に係る架橋剤により架橋されたものがさらに好ましく;該ポリマー群中の全てのポリマーが本発明に係る架橋剤により架橋され、且つ中和されたものがさらに好ましい。 (A) As one or more types of polymers containing polyacrylic acid, those in which at least one of the polymers is cross-linked by the cross-linking agent according to the present invention are preferred; More preferred are those crosslinked with the crosslinking agent according to the invention; more preferred are all the polymers crosslinked with the crosslinking agent according to the invention; and all the polymers are crosslinked with the crosslinking agent according to the invention and are neutralized. Particularly preferred are
When (A) at least one polymer containing polyacrylic acid is only (A1) polyacrylic acid, polyacrylic acid crosslinked with the crosslinking agent according to the present invention is preferred; crosslinked with the crosslinking agent according to the present invention. And neutralized polyacrylic acid is more preferred. When (A) at least one polymer containing polyacrylic acid is a polymer group comprising (A2) a polymer other than polyacrylic acid and at least one polyacrylic acid, at least one polymer in the polymer group is Those crosslinked by the crosslinking agent according to the present invention are preferred; at least polyacrylic acid is more preferably crosslinked by the crosslinking agent according to the present invention; all polymers in the polymer group are formed by the crosslinking agent according to the present invention. More preferred are those that have been cross-linked; more preferred are those in which all polymers in the group of polymers have been cross-linked and neutralized by the cross-linking agent according to the present invention.
(A)ポリアクリル酸を含む1種以上のポリマーの架橋に用いられる架橋剤としては、下記一般式[1]~[13]記載の化合物及び下記一般式[14]記載のポリマーから選ばれる架橋剤が挙げられる。 [Crosslinking agent according to the present invention]
(A) The crosslinking agent used for crosslinking one or more polymers containing polyacrylic acid is a compound selected from the compounds represented by the following general formulas [1] to [13] and the polymer represented by the following general formula [14]. Agents.
(式中、R22は、炭素数1~6のアルキレン基を表し、bは1~6の整数を表す。)、又は下記一般式[2-2]で示される基
(式中、R23及びR24は、それぞれ独立して、炭素数1~6のアルキレン基を表し、cは1~22の整数を表す。)を表す。] [Wherein R 25 and R 26 each independently represent a hydrogen atom or a methyl group, R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1]
(Wherein R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6), or a group represented by the following general formula [2-2]
(Wherein R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22). ]
(式中、R53は、炭素数1~6のアルキル基を表し、R54は、炭素数1~6のアルキレン基を表し、環Ar5は、ベンゼン環又はナフタレン環を表し、jは、0~4の整数を表す。)、或いは、下記一般式[12-2]で示される基
(式中、R55は、炭素数1~6のアルキレン基を表し、R53、R54、環Ar5及びjは、上記と同じ。)を表す。] [Wherein R 52 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [12-1] Group represented by
(Wherein R 53 represents an alkyl group having 1 to 6 carbon atoms, R 54 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 5 represents a benzene ring or a naphthalene ring, j is Represents an integer of 0 to 4, or a group represented by the following general formula [12-2]
(Wherein R 55 represents an alkylene group having 1 to 6 carbon atoms, and R 53 , R 54 , and rings Ar 5 and j are the same as above). ]
(式中、R58は、炭素数1~6のアルキル基を表し、R59は、炭素数1~6のアルキレン基を表し、環Ar6は、ベンゼン環又はナフタレン環を表し、kは、0~5の整数を表す。)を表す。] [Wherein, R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1]
(Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5). ]
(式中、R61は、炭素数1~6のアルキル基を表し、R62は、炭素数1~6のアルキレン基を表し、環Ar7は、ベンゼン環又はナフタレン環を表し、pは、0~4の整数を表す。)、或いは、下記一般式[14-3]で示される基
(式中、R63は、炭素数1~6のアルキレン基を表し、R61、R62、環Ar7及びpは、上記と同じ。)を表し、mは10~10000の整数を表す。] [Wherein R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2]
(Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3]
(Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000. ]
(式中、bは上記と同じ。) Preferable specific examples of the group represented by the general formula [2-1] include groups represented by the following general formulas [2-1-1] to [2-1-3].
(Wherein b is the same as above)
(式中、cは上記と同じ。) Preferable specific examples of the group represented by the general formula [2-2] include groups represented by the following general formulas [2-2-1] to [2-2-3]. 2-2-2] is preferable.
(Where c is the same as above)
(式中、b及びcは上記と同じであり、sは1~6の整数を表し、4~6の整数が好ましく、6がより好ましい。) Preferable specific examples of the compound represented by the general formula [2] include compounds represented by the following general formulas [2-01] to [2-14]. Among them, the general formulas [209] to [2-14] The compounds described in general formulas [2-11] and [2-12] are more preferable, and the compounds described in general formula [2-11] are particularly preferable.
(Wherein b and c are the same as above, s represents an integer of 1 to 6, preferably an integer of 4 to 6, more preferably 6.)
Preferable specific examples of the compound represented by the general formula [3] include, for example, compounds represented by the following formulas [3-01] to [3-03], and among them, a compound represented by the formula [3-01] is preferable.
More preferred specific examples of the compound represented by the general formula [4] include, for example, compounds represented by the following formulas [4-01] to [4-10], among which the formulas [4-02] to [4-05] The compounds described above are preferred.
Preferable specific examples of the compound represented by the general formula [5] include, for example, compounds represented by the following formulas [5-01] to [5-06].
Preferable specific examples of the compound represented by the general formula [6] include, for example, compounds represented by the following formulas [6-01] to [6-03].
(式中、R49は上記と同じ。) As h in the general formula [7], an integer of 3 to 4 is preferable. The h groups represented by the following formulas may be the same or different, and are preferably the same.
(In the formula, R 49 is the same as above.)
Preferable specific examples of the compound represented by the general formula [7] include, for example, compounds represented by the following formulas [7-01] to [7-02].
Preferable specific examples of the compound represented by the general formula [8] include, for example, compounds represented by the following formulas [8-01] to [8-03], and among them, a compound represented by the formula [8-03] is preferable.
Preferable specific examples of the compound represented by the general formula [9] include, for example, compounds represented by the following formulas [9-01] and [9-02], and among them, a compound represented by the formula [9-01] is preferable.
(式中、R67は、無置換の炭素数1~6のアルキレン基を表し、R53~R55及びjは、上記と同じ。) Preferable specific examples of the compound represented by the general formula [12] include compounds represented by the following general formulas [12-3] to [12-6], and among them, the compound represented by the general formula [12-6] is preferable. .
(Wherein R 67 represents an unsubstituted alkylene group having 1 to 6 carbon atoms, and R 53 to R 55 and j are the same as described above.)
(式中、R58、R59及びkは、上記と同じであり、2個のR58及びR59は、それぞれ同一であっても異なっていてもよい。) Preferable specific examples of the compound represented by the general formula [13] include the compounds represented by the following general formulas [13-2] and [13-3], and among them, the compounds represented by the general formula [13-2] are preferable. .
(In the formula, R 58 , R 59 and k are the same as above, and two R 58 and R 59 may be the same or different.)
Preferable specific examples of the compound represented by the general formula [13-2] include compounds represented by the following formulas [13-01] to [13-12].
(式中、R61~R63、p及びmは、上記と同じであり、R68は、無置換の炭素数1~6のアルキレン基を表す。) Preferable specific examples of the polymer represented by the general formula [14] include polymers represented by the following general formulas [14-4] to [14-8], and among them, the polymer represented by the general formula [14-5] is preferable. .
(In the formula, R 61 to R 63 , p and m are the same as above, and R 68 represents an unsubstituted alkylene group having 1 to 6 carbon atoms.)
(式中、mは上記と同じ。) Preferred specific examples of the polymer represented by the general formula [14-5] include polymers represented by the following general formulas [14-01] to [14-04], and the polymers represented by the general formula [14-01] preferable.
(Wherein m is the same as above)
(A)ポリアクリル酸を含む1種以上のポリマーは、自体公知の方法に準じて重合反応を行い製造すればよい。例えばポリアクリル酸は、アクリル酸を、要すれば重合開始剤の存在下で、重合反応させることにより製造し得る。 [(A) Method for Producing One or More Polymers Containing Polyacrylic Acid]
(A) One or more polymers containing polyacrylic acid may be produced by performing a polymerization reaction according to a method known per se. For example, polyacrylic acid can be produced by polymerizing acrylic acid, if necessary, in the presence of a polymerization initiator.
例えば本発明に係るコポリマーは、上述した重合反応において、アクリル酸の他に、一般式(I)又は一般式(II)で示される化合物1~2種を加えることにより製造し得る。このとき、反応条件(重合開始剤の種類及び使用量、溶媒の種類及び使用量、反応温度、反応時間等)は上述した重合反応と同様にすればよい。 In addition, the polymer other than polyacrylic acid in (A2) may be produced by appropriately setting a monomer in accordance with a desired polymer and performing a reaction in the same manner as the polyacrylic acid polymerization reaction described above.
For example, the copolymer according to the present invention can be produced by adding one or two compounds represented by the general formula (I) or the general formula (II) in addition to acrylic acid in the polymerization reaction described above. At this time, the reaction conditions (type and amount of polymerization initiator, type and amount of solvent, reaction temperature, reaction time, etc.) may be the same as those in the polymerization reaction described above.
例えば、上述した重合反応においてさらに一般式[1]~[11]記載の化合物から選ばれる架橋剤を加えることにより、重合反応と架橋反応を同時に行えばよい。或いは、上述した重合反応の後に、得られたポリマーと、一般式[12]もしくは[13]記載の化合物又は一般式[14]記載のポリマーとを、上述した重合反応と同様の反応条件(溶媒の種類及び使用量、反応温度、反応時間等)で架橋反応を行えばよい。 (A) When one or more polymers containing polyacrylic acid are cross-linked, the cross-linking agent according to the present invention may be used according to a method known per se.
For example, the polymerization reaction and the crosslinking reaction may be performed simultaneously by adding a crosslinking agent selected from the compounds described in the general formulas [1] to [11] in the polymerization reaction described above. Alternatively, after the polymerization reaction described above, the obtained polymer and the compound represented by the general formula [12] or [13] or the polymer represented by the general formula [14] are reacted under the same reaction conditions (solvents) as the polymerization reaction described above. And the amount used, reaction temperature, reaction time, etc.).
一般式[12]もしくは[13]記載の化合物又は一般式[14]記載のポリマーの使用量は、架橋対象であるポリマーの質量に対して、通常0.01~40質量%、好ましくは0.05~20質量%、より好ましくは0.1~10質量%である。 The amount of the compounds represented by the general formulas [1] to [11] is usually 0.001 to 10 mol%, preferably 0.005 to 1 mol%, more preferably 0.01 to 0, based on 1 mol of the monomer used. .5 mol%.
The amount of the compound represented by the general formula [12] or [13] or the polymer represented by the general formula [14] is usually 0.01 to 40% by mass, preferably 0.8%, based on the mass of the polymer to be crosslinked. 05 to 20% by mass, more preferably 0.1 to 10% by mass.
即ち、アクリル酸と、アクリル酸1molに対して0.01~0.5mol%の一般式[1]~[11]記載の化合物から選ばれる架橋剤とを、2,2'-アゾビス(イソブチロニトリル)等の重合開始剤の存在下、総容量に対して1~10倍容量のプロピレングリコールモノメチルエーテルアセテート等の溶媒に、溶解又は分散させる。その後、80~150℃で0.1~10時間重合反応及び架橋反応させ、架橋されたポリアクリル酸を調製する。また、要すれば、得られた架橋されたポリアクリル酸のカルボキシ基1molに対して0.5~1molの水酸化ナトリウム等のアルカリ金属を添加し、架橋されたポリアクリル酸塩としてもよい。
或いは、重量平均分子量10,000~5,000,000のポリアクリル酸と、ポリアクリル酸の質量に対して0.1~10質量%の一般式[12]もしくは[13]記載の化合物又は一般式[14]記載のポリマーとを、総容量に対して1~10倍容量のプロピレングリコールモノメチルエーテルアセテート等の溶媒に、溶解又は分散させる。その後、80~150℃で0.1~10時間架橋反応させ、架橋されたポリアクリル酸を調製する。また、要すれば、得られた架橋されたポリアクリル酸のカルボキシ基1molに対して0.5~1molの水酸化ナトリウム等のアルカリ金属を添加し、架橋されたポリアクリル酸塩としてもよい。 Specifically, the cross-linked polyacrylic acid is prepared as follows.
That is, 2,2′-azobis (isobutyric acid) and acrylic acid and 0.01 to 0.5 mol% of a crosslinking agent selected from the compounds represented by the general formulas [1] to [11] with respect to 1 mol of acrylic acid. In the presence of a polymerization initiator such as (ronitrile), it is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a polymerization reaction and a crosslinking reaction are carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked polyacrylic acid. Further, if necessary, 0.5-1 mol of an alkali metal such as sodium hydroxide may be added to 1 mol of the carboxy group of the obtained crosslinked polyacrylic acid to form a crosslinked polyacrylate.
Alternatively, a polyacrylic acid having a weight average molecular weight of 10,000 to 5,000,000 and a compound represented by the general formula [12] or [13] or 0.1 to 10% by mass relative to the mass of the polyacrylic acid or the general formula [14] The polymer is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a crosslinking reaction is carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked polyacrylic acid. Further, if necessary, 0.5-1 mol of an alkali metal such as sodium hydroxide may be added to 1 mol of the carboxy group of the obtained crosslinked polyacrylic acid to form a crosslinked polyacrylate.
即ち、アクリル酸と、アクリル酸30~70質量部に対して70~30質量部の一般式(I)又は一般式(II)で示される化合物1~2種と、使用するモノマー1molに対して0.01~0.5mol%の一般式[1]~[11]記載の化合物から選ばれる架橋剤とを、2,2'-アゾビス(イソブチロニトリル)等の重合開始剤の存在下、総容量に対して1~10倍容量のプロピレングリコールモノメチルエーテルアセテート等の溶媒に、溶解又は分散させる。その後、80~150℃で0.1~10時間重合反応及び架橋反応させ、架橋された本発明に係るコポリマーを調製する。また、要すれば、得られた架橋された本発明に係るコポリマーのカルボキシ基1molに対して0.5~1molの水酸化ナトリウム等のアルカリ金属を添加し、架橋された本発明に係るコポリマー塩としてもよい。
或いは、アクリル酸と、アクリル酸30~70質量部に対して70~30質量部の一般式(I)又は一般式(II)で示される化合物1~2種とを、2,2'-アゾビス(イソブチロニトリル)等の重合開始剤の存在下、総容量に対して1~10倍容量のプロピレングリコールモノメチルエーテルアセテート等の溶媒に、溶解又は分散させる。その後、80~150℃で0.1~10時間重合反応させ、本発明に係るコポリマーを調製する。次いで、得られた本発明に係るコポリマーと、コポリマーの質量に対して0.1~10質量%の一般式[12]もしくは[13]記載の化合物又は一般式[14]記載のポリマーとを、総容量に対して1~10倍容量のプロピレングリコールモノメチルエーテルアセテート等の溶媒中に、溶解又は分散させる。その後、80~150℃で、0.1~10時間架橋反応させ、架橋された本発明に係るコポリマーを調製する。また、要すれば、得られた架橋された本発明に係るコポリマーのカルボキシ基1molに対して0.5~1molの水酸化ナトリウム等のアルカリ金属を添加し、架橋された本発明に係るコポリマー塩としてもよい。 The crosslinked copolymer according to the present invention is specifically prepared as follows.
That is, with respect to acrylic acid, 70 to 30 parts by mass of the compound represented by the general formula (I) or general formula (II) with respect to 30 to 70 parts by mass of acrylic acid, and 1 mol of the monomer used. 0.01 to 0.5 mol% of a crosslinking agent selected from the compounds represented by the general formulas [1] to [11] in the presence of a polymerization initiator such as 2,2′-azobis (isobutyronitrile), It is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a polymerization reaction and a crosslinking reaction are carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked copolymer according to the present invention. In addition, if necessary, 0.5 to 1 mol of an alkali metal such as sodium hydroxide is added to 1 mol of the carboxy group of the obtained cross-linked copolymer according to the present invention to cross-link the copolymer salt according to the present invention. It is good.
Alternatively, acrylic acid and 70 to 30 parts by mass of the compound represented by the general formula (I) or the general formula (II) with respect to 30 to 70 parts by mass of acrylic acid are combined with 2,2′-azobis. In the presence of a polymerization initiator such as (isobutyronitrile), it is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a polymerization reaction is carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a copolymer according to the present invention. Next, the obtained copolymer according to the present invention and 0.1 to 10% by mass of the compound of the general formula [12] or [13] or the polymer of the general formula [14] with respect to the mass of the copolymer, It is dissolved or dispersed in a solvent such as propylene glycol monomethyl ether acetate having a volume of 1 to 10 times the total volume. Thereafter, a crosslinking reaction is carried out at 80 to 150 ° C. for 0.1 to 10 hours to prepare a crosslinked copolymer according to the present invention. In addition, if necessary, 0.5 to 1 mol of an alkali metal such as sodium hydroxide is added to 1 mol of the carboxy group of the obtained cross-linked copolymer according to the present invention to cross-link the copolymer salt according to the present invention. It is good.
本発明の結着剤組成物における(B)2価~10価のアルコール(以下、本発明に係るアルコールと略記する場合がある)としては、通常この分野で用いられる従来公知のアルコールであればよく、2価~6価のものが好ましく、2価~4価のものがより好ましい。 [(B) Divalent to 10-valent alcohol]
In the binder composition of the present invention, the (B) divalent to 10-valent alcohol (hereinafter sometimes abbreviated as the alcohol according to the present invention) is a conventionally known alcohol that is usually used in this field. The divalent to hexavalent ones are preferable, and the divalent to tetravalent ones are more preferable.
(式中、R71は、炭素数1~6のアルキレン基を表し、R72は、ヒドロキシ基又は炭素数1~6のヒドロキシアルキル基を表し、R73は、水素原子、炭素数1~6のアルキル基又は炭素数1~6のヒドロキシアルキル基を表し、R74は、-O-を鎖中に有していてもよい炭素数1~6のアルキレン基を表し、rは0~4の整数を表す。ただし、複数のR72、複数のR73及び複数のR74は、それぞれ同一であっても異なっていてもよい。) Specific examples of the alcohol according to the present invention include compounds represented by the following general formula (B1).
Wherein R 71 represents an alkylene group having 1 to 6 carbon atoms, R 72 represents a hydroxy group or a hydroxyalkyl group having 1 to 6 carbon atoms, R 73 represents a hydrogen atom, 1 to 6 carbon atoms Or an alkyl group having 1 to 6 carbon atoms, R 74 represents an alkylene group having 1 to 6 carbon atoms which may have —O— in the chain, and r represents 0 to 4 carbon atoms. Represents an integer, provided that the plurality of R 72 , the plurality of R 73 and the plurality of R 74 may be the same or different.
(式中、R75及びR76はそれぞれ独立して、直鎖状又は分枝状の炭素数1~5のアルキレン基を表し、tは、1~5の整数を表す。ただし、式中の炭素数の総数は2~6であり、t個のR75はそれぞれ同一であっても異なっていてもよい。) - (R 75 -O-) t -R 76 - (B1-1)
(In the formula, R 75 and R 76 each independently represents a linear or branched alkylene group having 1 to 5 carbon atoms, and t represents an integer of 1 to 5, provided that The total number of carbon atoms is 2 to 6, and t R75s may be the same or different.
(式中、R75'及びR76'はそれぞれ独立して、直鎖状の炭素数1~5のアルキレン基を表す。ただし、式中の炭素数の総数は2~6である。) -R 75 '-O-R 76 '-(B1-2)
(Wherein R 75 ′ and R 76 ′ each independently represents a linear alkylene group having 1 to 5 carbon atoms, provided that the total number of carbon atoms in the formula is 2 to 6).
-CH2-O-CH2-、-CH2-O-CH2CH2-、-CH2-O-CH2CH2CH2-、
-CH2-O-CH2CH2CH2CH2-、-CH2-O-CH2CH2CH2CH2CH2-、
-CH2CH2-O-CH2-、-CH2CH2-O-CH2CH2-、-CH2CH2-O-CH2CH2CH2-、-CH2CH2-O-CH2CH2CH2CH2-、
-CH2CH2CH2-O-CH2-、-CH2CH2CH2-O-CH2CH2-、-CH2CH2CH2-O-CH2CH2CH2-、
-CH2CH2CH2CH2-O-CH2-、-CH2CH2CH2CH2-O-CH2CH2-、-CH2CH2CH2CH2CH2-O-CH2-、
等が挙げられ、中でも
-CH2-O-CH2-、-CH2-O-CH2CH2-、-CH2CH2-O-CH2-、-CH2CH2-O-CH2CH2-
が好ましく、
-CH2-O-CH2-、-CH2CH2-O-CH2CH2-がより好ましく、-CH2-O-CH2-が特に好ましい。 Specific examples of the group represented by the general formula (B1-2) include
-CH 2 -O-CH 2- , -CH 2 -O-CH 2 CH 2- , -CH 2 -O-CH 2 CH 2 CH 2- ,
-CH 2 -O-CH 2 CH 2 CH 2 CH 2- , -CH 2 -O-CH 2 CH 2 CH 2 CH 2 CH 2- ,
-CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 -O-CH 2 CH 2 CH 2- , -CH 2 CH 2 -O- CH 2 CH 2 CH 2 CH 2- ,
-CH 2 CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 CH 2 -O-CH 2 CH 2 CH 2- ,
-CH 2 CH 2 CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 CH 2 CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 CH 2 CH 2 CH 2 -O-CH 2 -,
Etc., among others
-CH 2 -O-CH 2- , -CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2-
Is preferred,
—CH 2 —O—CH 2 — and —CH 2 CH 2 —O—CH 2 CH 2 — are more preferred, and —CH 2 —O—CH 2 — is particularly preferred.
-CH2-O-CH2-、-CH2-O-CH2CH2-、-CH2CH2-O-CH2-、-CH2CH2-O-CH2CH2-
が好ましく、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、
-CH2-O-CH2-、-CH2CH2-O-CH2CH2-
がより好ましく、メチレン基、エチレン基、-CH2-O-CH2-がさらに好ましく、
メチレン基、エチレン基が特に好ましい。 R 74 in the general formula (B1) is preferably a linear or branched alkylene group having 1 to 6 carbon atoms and a group represented by the general formula (B1-1). The alkylene group of 6 and the group represented by the general formula (B1-2) are more preferable, and a linear alkylene group having 1 to 6 carbon atoms is particularly preferable. Specifically, methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group,
-CH 2 -O-CH 2- , -CH 2 -O-CH 2 CH 2- , -CH 2 CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2-
Are preferred, methylene group, ethylene group, trimethylene group, tetramethylene group,
-CH 2 -O-CH 2- , -CH 2 CH 2 -O-CH 2 CH 2-
Is more preferable, methylene group, ethylene group, -CH 2 -O-CH 2 -is more preferable,
A methylene group and an ethylene group are particularly preferable.
(式中、R71~R73、R75、R76及びtは、上記と同じであり、R77は、直鎖状又は分枝状の炭素数1~6のアルキレン基を表し、r2は0又は1を表し、r2が0のときr1は0を表し、r2が1のときr1は0~3の整数を表す。ただし、複数のR72、R73、R75、R76及びtは、それぞれ同一であっても異なっていてもよい。) Preferable specific examples of the compound represented by the general formula (B1) include a compound represented by the following general formula (B2).
(Wherein, R 71 ~ R 73, R 75, R 76 and t are as defined above, R 77 represents a linear or branched alkylene group having 1 to 6 carbon atoms, r 2 represents 0 or 1, represents r 1 is 0 when r 2 is 0, r 1 when r 2 is 1 represents an integer of 0-3. However, a plurality of R 72, R 73, R 75 , R 76 and t may be the same or different.)
(式中、R75'及びR76'は、上記と同じであり、R71'及びR77'は、直鎖状の炭素数1~6のアルキレン基を表し、R72'は、ヒドロキシ基又は末端部分の1個の水素がヒドロキシ基で置換された直鎖状の炭素数1~6のヒドロキシアルキル基を表し、R73'は、水素原子、直鎖状の炭素数1~6のアルキル基又は末端部分の1個の水素がヒドロキシ基で置換された直鎖状の炭素数1~6のヒドロキシアルキル基を表し、r3は、1~3の整数を表す。ただし、R75'及びR76'の炭素数の総数は2~6であり、複数のR72'、R73'、R75'及びR76'はそれぞれ同一であっても異なっていてもよい。) Preferable specific examples of the compound represented by the general formula (B2) include compounds represented by the following general formulas (B3) to (B5).
Wherein R 75 ′ and R 76 ′ are the same as above, R 71 ′ and R 77 ′ represent a linear alkylene group having 1 to 6 carbon atoms, and R 72 ′ represents a hydroxy group Or a linear hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen atom in the terminal portion is substituted with a hydroxy group, and R 73 ′ represents a hydrogen atom, a linear alkyl group having 1 to 6 carbon atoms Represents a straight-chain hydroxyalkyl group having 1 to 6 carbon atoms in which one hydrogen in a group or a terminal portion is substituted with a hydroxy group, and r 3 represents an integer of 1 to 3, provided that R 75 ′ and The total number of carbon atoms of R 76 ′ is 2 to 6, and a plurality of R 72 ′, R 73 ′, R 75 ′ and R 76 ′ may be the same or different.
Preferable specific examples of the compound represented by the general formula (B4) include compounds represented by the following formula.
本発明の結着剤組成物は、(A)ポリアクリル酸を含む1種以上のポリマー、(B)2価~10価のアルコール、及び(C)水を含んでなるものである。尚、(B)2価~10価のアルコールは、1種のみ用いても2種以上を組み合わせて用いてもよく、1種のみ用いるのが好ましい。 [Binder composition of the present invention]
The binder composition of the present invention comprises (A) one or more polymers containing polyacrylic acid, (B) a divalent to 10-valent alcohol, and (C) water. Note that (B) divalent to 10-valent alcohols may be used alone or in combination of two or more, and preferably only one is used.
本発明のスラリー組成物におけるシリコンを含有する活物質は、少なくともシリコンを含有するものであればよく、シリコンのみからなるものであっても、シリコンとシリコン以外の活物質材料からなるものであってもよい。 [Active material containing silicon]
The active material containing silicon in the slurry composition of the present invention is not limited as long as it contains at least silicon. Even if it is made of only silicon, it is made of active material other than silicon and silicon. Also good.
本発明のスラリー組成物における導電助剤は、例えば、アセチレンブラック、ケッチェンブラック、ファーネスブラック、サーマルブラック等のカーボンブラックが挙げられ、中でもアセチレンブラック、ケッチェンブラックが好ましく、アセチレンブラックがより好ましい。 [Conductive aid]
Examples of the conductive auxiliary in the slurry composition of the present invention include carbon blacks such as acetylene black, ketjen black, furnace black, and thermal black. Among them, acetylene black and ketjen black are preferable, and acetylene black is more preferable.
本発明のスラリー組成物は、1)シリコンを含有する活物質、2)導電助剤、及び3)本発明の結着剤組成物を含んでなる、電極作製用の組成物である。本発明のスラリー組成物は、陽極作製用であっても負極作製用であってもよいが、負極作製用として用いられるのが好ましい。 [Slurry composition of the present invention]
The slurry composition of the present invention is a composition for producing an electrode comprising 1) an active material containing silicon, 2) a conductive auxiliary agent, and 3) a binder composition of the present invention. The slurry composition of the present invention may be used for preparing an anode or a negative electrode, but is preferably used for preparing a negative electrode.
本発明に係る集電体は、ニッケル、銅、ステンレス(SUS)などの導電性の材料を用いた箔、メッシュ、エキスパンドグリッド(エキスパンドメタル)、パンチドメタル等から構成される。メッシュの目開き、線径、メッシュ数等は特に制限されず、従来公知のものが使用できる。集電体の好ましい厚さは、5~30μmである。ただし、この範囲を外れる厚さの集電体を用いてもよい。 [Current collector]
The current collector according to the present invention includes a foil, a mesh, an expanded grid (expanded metal), a punched metal, and the like using a conductive material such as nickel, copper, and stainless steel (SUS). The mesh opening, wire diameter, number of meshes and the like are not particularly limited, and conventionally known ones can be used. The preferred thickness of the current collector is 5 to 30 μm. However, a current collector having a thickness outside this range may be used.
本発明の電極は、1)シリコンを含有する活物質、2)導電助剤、3)本発明の結着剤組成物由来の結着剤、及び4)集電体を有するものである。具体的には、集電体と、その表面に形成された、シリコンを含有する活物質、導電助剤及び本発明の結着剤組成物由来の結着剤を含む活物質層とを有するものである。本発明の電極は、負極としても陽極としても用いることができるが、負極として用いるのが好ましい。 [Electrode of the present invention]
The electrode of the present invention has 1) an active material containing silicon, 2) a conductive additive, 3) a binder derived from the binder composition of the present invention, and 4) a current collector. Specifically, it has a current collector and an active material layer formed on the surface thereof, including an active material containing silicon, a conductive additive, and a binder derived from the binder composition of the present invention. It is. The electrode of the present invention can be used as a negative electrode or an anode, but is preferably used as a negative electrode.
該作製方法において、本発明のスラリー組成物の使用量は、乾燥後に活物質層の厚さが上記範囲になるよう適宜設定すればよい。 A method for producing an electrode of the present invention comprises a slurry composition [1) an active material containing silicon, 2) a conductive auxiliary agent, and 3) a composition containing the binder composition of the present invention] as a current collector. It is characterized by being coated on top and dried. In the preparation method, the slurry composition of the present invention is dried, so that (A) one or more kinds of polymers including polyacrylic acid in the binder composition of the present invention are converted into (B) a divalent to 10-valent alcohol. To form a binder derived from the binder composition of the present invention.
In the production method, the amount of the slurry composition of the present invention used may be appropriately set so that the thickness of the active material layer is within the above range after drying.
攪拌装置、冷却管、温度計、窒素導入管及び滴下装置を備えた200mLの丸底フラスコに、プロピレングリコールモノメチルエーテルアセテート70g(530mmol、和光純薬工業(株)製)を入れ、窒素気流下で内温が90℃になるまで加熱した。次いで、アクリル酸9.2g(128mmol、和光純薬工業(株)製)、アクリル酸-2-ヒドロキシエチル(HEA)9.2g(79mmol、和光純薬工業(株)製)、ポリエチレングリコールジアクリレート0.06g(0.2mmol、新中村化学工業(株)製)、2,2’-アゾビス(イソブチルニトリル)0.04g(0.2mmol、和光純薬工業(株)製)及びプロピレングリコールモノメチルエーテルアセテート30g(227mmol)を混合した溶液を、2時間かけて丸底フラスコに滴下した。その後、得られた溶液を90℃で5時間反応させた。反応後、室温まで冷却し、架橋されたコポリマーを得た。25mmHg(約33.3hPa)減圧下で得られたコポリマーからプロピレングリコールモノメチルエーテルアセテートを除去して固形状物を得た後、さらに真空乾燥して、モノマー組成比がアクリル酸:HEA=1:1の固形分を得た。これを架橋コポリマーC-1とした。 Synthesis Example 1 Synthesis of crosslinked copolymer C-1 In a 200 mL round bottom flask equipped with a stirring device, a cooling tube, a thermometer, a nitrogen introduction tube and a dropping device, 70 g of propylene glycol monomethyl ether acetate (530 mmol, Wako Pure Chemical Industries, Ltd. )) And heated under a nitrogen stream until the internal temperature reached 90 ° C. Next, 9.2 g of acrylic acid (128 mmol, manufactured by Wako Pure Chemical Industries, Ltd.), 9.2 g of 2-hydroxyethyl acrylate (HEA) (79 mmol, manufactured by Wako Pure Chemical Industries, Ltd.), 0.06 g of polyethylene glycol diacrylate (0.2 mmol, manufactured by Shin-Nakamura Chemical Co., Ltd.), 2,2′-azobis (isobutylnitrile) 0.04 g (0.2 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) and 30 g (227 mmol) of propylene glycol monomethyl ether acetate The mixed solution was added dropwise to the round bottom flask over 2 hours. Thereafter, the obtained solution was reacted at 90 ° C. for 5 hours. After the reaction, it was cooled to room temperature to obtain a crosslinked copolymer. After removing propylene glycol monomethyl ether acetate from the copolymer obtained under reduced pressure at 25 mmHg (about 33.3 hPa) to obtain a solid product, it was further dried under vacuum to have a monomer composition ratio of acrylic acid: HEA = 1: 1. A solid was obtained. This was designated as a crosslinked copolymer C-1.
ポリエチレングリコールジアクリレートを添加しない以外は合成例1と同様の方法で重合反応に付し、非架橋コポリマーC-2を得た。 Synthesis Example 2 Synthesis of Non-Crosslinked Copolymer C-2 A non-crosslinked copolymer C-2 was obtained by subjecting it to a polymerization reaction in the same manner as in Synthesis Example 1 except that polyethylene glycol diacrylate was not added.
アクリル酸-2-ヒドロキシエチルを添加せず、アクリル酸を9.2g(128mmol)の代わりに18.4g(255mmol)用いた以外は、合成例1と同様の方法で重合反応に付し、架橋ホモポリマーA-1を得た。 Synthesis Example 3 Synthesis of crosslinked homopolymer A-1 The same as Synthesis Example 1 except that 18.4 g (255 mmol) of acrylic acid was used instead of 9.2 g (128 mmol) without adding 2-hydroxyethyl acrylate. The polymer was subjected to a polymerization reaction to obtain a crosslinked homopolymer A-1.
アクリル酸-2-ヒドロキシエチルを添加せず、アクリル酸を9.2g(128mmol)の代わりに18.4g(255mmol)、2,2’-アゾビス(イソブチルニトリル)を0.04g(0.2mmol)の代わりに0.2g(1mmol)用いた以外は、合成例1と同様の方法で重合反応に付し、架橋ホモポリマーA-2を得た。 Synthesis Example 4 Synthesis of Crosslinked Homopolymer A-2 Acrylic acid instead of 9.2 g (128 mmol) was added with 18.4 g (255 mmol) of 2,2′-azobis (isobutylnitrile) without adding 2-hydroxyethyl acrylate Was subjected to a polymerization reaction in the same manner as in Synthesis Example 1 except that 0.2 g (1 mmol) was used instead of 0.04 g (0.2 mmol) to obtain a crosslinked homopolymer A-2.
100mLのガラス製ビーカーに架橋コポリマーC-1を4.6g、イオン交換水30mLを加え、2時間撹拌して分散させた。得られた分散液に50%水酸化ナトリウム溶液(和光純薬工業(株)製)を加えてpHを6.8に調整した後、イオン交換水で全量が50gになるように調整し、固形分が10wt%の中和した架橋コポリマーの溶液50gを得た(中和度80%)。これを、架橋コポリマー溶液H-5とした。 Synthesis Example 5 Preparation of crosslinked copolymer solution H-5 To a 100 mL glass beaker, 4.6 g of crosslinked copolymer C-1 and 30 mL of ion-exchanged water were added and dispersed by stirring for 2 hours. A 50% sodium hydroxide solution (manufactured by Wako Pure Chemical Industries, Ltd.) is added to the resulting dispersion to adjust the pH to 6.8, and the total amount is adjusted to 50 g with ion-exchanged water. 50 g of a neutralized crosslinked copolymer solution having a content of 10 wt% was obtained (degree of neutralization 80%). This was designated as a crosslinked copolymer solution H-5.
架橋コポリマーC-1 4.6gの代わりに非架橋コポリマーC-2 4.6gを用いた以外は、合成例5と同様の方法により、中和した非架橋コポリマーの溶液を得た(中和度80%)。これを、非架橋コポリマー溶液H-6とした。 Synthesis Example 6 Preparation of Non-crosslinked Copolymer Solution H-6 Neutralized non-crosslinked by the same method as Synthesis Example 5 except that 4.6 g of non-crosslinked copolymer C-2 was used instead of 4.6 g of crosslinked copolymer C-1 A solution of copolymer was obtained (degree of neutralization 80%). This was designated as non-crosslinked copolymer solution H-6.
100mLのガラス製ビーカーに架橋ホモポリマーA-1を3.8g、イオン交換水20mLを加え、2時間撹拌して分散させた。得られた分散液に50%水酸化ナトリウム溶液(和光純薬工業(株)製)を加えてpHを6.8に調整した後、イオン交換水で全量が50gになるように調整し、固形分が10wt%の中和した架橋ホモポリマーの溶液50gを得た(中和度80%)。これを、架橋ホモポリマー溶液H-2とした。ゲルパーミエーションクロマトグラフィー(GPC)により架橋ホモポリマー溶液H-2の重量平均分子量(Mw)を求めたところ、1,100,000であった。
GPCによる測定は下記条件で行った。
・測定装置:ポンプ LC-20AB((株)島津製作所製)
RI検出器 RID-10A((株)島津製作所製)
・カラム:OHpak SB-807 HQ×1本
+OHpak SB-806M HQ×2本
・移動相:Na2HPO4 50mmol/l水溶液
・検量線標準物質:ポリアクリル酸 Synthesis Example 7 Preparation of crosslinked homopolymer solution H-2 3.8 g of crosslinked homopolymer A-1 and 20 mL of ion-exchanged water were added to a 100 mL glass beaker and dispersed by stirring for 2 hours. A 50% sodium hydroxide solution (manufactured by Wako Pure Chemical Industries, Ltd.) is added to the resulting dispersion to adjust the pH to 6.8, and the total amount is adjusted to 50 g with ion-exchanged water. 50 g of a neutralized crosslinked homopolymer solution having a content of 10 wt% was obtained (degree of neutralization 80%). This was designated as a crosslinked homopolymer solution H-2. When the weight average molecular weight (Mw) of the crosslinked homopolymer solution H-2 was determined by gel permeation chromatography (GPC), it was 1,100,000.
The measurement by GPC was performed under the following conditions.
・ Measurement device: Pump LC-20AB (manufactured by Shimadzu Corporation)
RI detector RID-10A (manufactured by Shimadzu Corporation)
Column: OHpak SB-807 HQ × 1 present + OHpak SB-806M HQ × 2 present Mobile phase: Na 2 HPO 4 50mmol / l aqueous solution, a calibration curve standard: polyacrylic acid
架橋ホモポリマーA-1 3.8gの代わりに架橋ホモポリマーA-2 3.8gを用いた以外は、合成例7と同様の方法により、中和した架橋ホモポリマーの溶液を得た(中和度80%)。これを、架橋ホモポリマー溶液H-1とした。GPCにより架橋ホモポリマー溶液H-1の重量平均分子量(Mw)を求めたところ、300,000であった。 Synthesis Example 8 Preparation of Cross-linked Homopolymer Solution H-1 Neutralized cross-linking by the same method as in Synthetic Example 7 except that 3.8 g of cross-linked homopolymer A-2 was used instead of 3.8 g of cross-linked homopolymer A-1. A homopolymer solution was obtained (degree of neutralization 80%). This was designated as a crosslinked homopolymer solution H-1. When the weight average molecular weight (Mw) of the crosslinked homopolymer solution H-1 was determined by GPC, it was 300,000.
100mLのガラス製ビーカーに重量平均分子量250,000のポリアクリル酸3.8g(和光純薬工業(株)製)とイオン交換水20mLを加え、2時間撹拌して分散させた。得られた分散液に50%水酸化ナトリウム溶液(和光純薬工業(株)製)を加えてpHを6.8に調整した後、イオン交換水で全量が50gになるように調整し、固形分が10wt%の中和した非架橋ホモポリマーの溶液50gを得た(中和度80%)。これを、非架橋ホモポリマー溶液H-3とした。 Synthesis Example 9 Preparation of non-crosslinked homopolymer solution H-3 In a 100 mL glass beaker, 3.8 g of polyacrylic acid having a weight average molecular weight of 250,000 (manufactured by Wako Pure Chemical Industries, Ltd.) and 20 mL of ion-exchanged water were added and stirred for 2 hours. And dispersed. A 50% sodium hydroxide solution (manufactured by Wako Pure Chemical Industries, Ltd.) is added to the resulting dispersion to adjust the pH to 6.8, and the total amount is adjusted to 50 g with ion-exchanged water. 50 g of a neutralized non-crosslinked homopolymer solution having a content of 10 wt% was obtained (degree of neutralization 80%). This was designated as non-crosslinked homopolymer solution H-3.
重量平均分子量250,000のポリアクリル酸3.8gの代わりに重量平均分子量1,000,000のポリアクリル酸3.8g(和光純薬工業(株)製)を用いた以外は、合成例9と同様の方法により、中和した非架橋ホモポリマーの溶液を得た(中和度80%)。これを、非架橋ホモポリマー溶液H-4とした。 Synthesis Example 10 Preparation of non-crosslinked homopolymer solution H-4 Except for using 3.8 g of polyacrylic acid having a weight average molecular weight of 1,000,000 (manufactured by Wako Pure Chemical Industries, Ltd.) instead of 3.8 g of polyacrylic acid having a weight average molecular weight of 250,000 Obtained a neutralized non-crosslinked homopolymer solution by the same method as in Synthesis Example 9 (degree of neutralization 80%). This was designated as non-crosslinked homopolymer solution H-4.
合成例5~10で得られた各種ポリマー溶液(架橋ホモポリマー溶液H-1及びH-2、非架橋ホモポリマー溶液H-3及びH-4、架橋コポリマー溶液H-5、並びに非架橋コポリマー溶液H-6)の粘度を、B型回転粘度計(商品名:B8L、株式会社東京計器製)でローターNo.4を使用して、回転速度12rpm、測定温度20℃で測定した。
得られた結果を重量平均分子量及び中和度と合わせて表1に示す。 Experimental Example 1 Viscosity measurement of various polymer solutions Various polymer solutions obtained in Synthesis Examples 5 to 10 (crosslinked homopolymer solutions H-1 and H-2, non-crosslinked homopolymer solutions H-3 and H-4, crosslinked copolymer solution) The viscosity of H-5 and non-crosslinked copolymer solution H-6) was measured with a B-type rotational viscometer (trade name: B8L, manufactured by Tokyo Keiki Co., Ltd.) using rotor No. 4, rotation speed 12 rpm, measurement temperature Measured at 20 ° C.
The obtained results are shown in Table 1 together with the weight average molecular weight and the degree of neutralization.
テフロン(登録商標)製10mLのビーカーに架橋ホモポリマー溶液H-2 8.9g(固形分として0.89g)、架橋コポリマー溶液H-5 1g(固形分として0.1g)、ペンタエリスリトール0.01g(和光純薬工業(株)製)及びイオン交換水90μLを加えて、透明な溶液になるまで撹拌し、固形分が10wt%のバインダー溶液K-1を得た。 Synthesis Example 11 Preparation of binder solution K-1 In a 10 mL beaker made of Teflon (registered trademark), 8.9 g of a crosslinked homopolymer solution H-2 (0.89 g as a solid content) and 1 g of a crosslinked copolymer solution H-5 (0.1 g as a solid content) ), 0.01 g of pentaerythritol (manufactured by Wako Pure Chemical Industries, Ltd.) and 90 μL of ion-exchanged water were added and stirred until a transparent solution was obtained to obtain a binder solution K-1 having a solid content of 10 wt%.
テフロン(登録商標)製10mLのビーカーに架橋ホモポリマー溶液H-2 8g(固形分として0.8g)、架橋コポリマー溶液H-5 1g(固形分として0.1g)、ペンタエリスリトール0.1g及びイオン交換水900μLを加えて、透明な溶液になるまで撹拌し、固形分が10wt%のバインダー溶液K-2を得た。 Synthesis Example 12 Preparation of Binder Solution K-2 In a 10 mL beaker made of Teflon (registered trademark), 8 g of crosslinked homopolymer solution H-2 (0.8 g as solid content) and 1 g of crosslinked copolymer solution H-5 (0.1 g as solid content) Then, 0.1 g of pentaerythritol and 900 μL of ion-exchanged water were added and stirred until a transparent solution was obtained, thereby obtaining a binder solution K-2 having a solid content of 10 wt%.
ペンタエリスリトール0.1gの代わりに、1,3-プロパンジオール(和光純薬工業(株)製)、1,4-ブタンジオール(和光純薬工業(株)製)、1,6-ヘキサンジオール(和光純薬工業(株)製)又は1,2,6-ヘキサントリオール(和光純薬工業(株)製)をそれぞれ0.1g用いた以外は合成例12と同様の方法により、固形分が10wt%のバインダー溶液K-3~6を得た。 Synthesis Examples 13 to 16 Preparation of binder solution K-3 to 6 Instead of 0.1 g of pentaerythritol, 1,3-propanediol (manufactured by Wako Pure Chemical Industries, Ltd.), 1,4-butanediol (Wako Pure Chemical Industries, Ltd.) Co., Ltd.), 1,6-hexanediol (Wako Pure Chemical Industries, Ltd.) or 1,2,6-hexanetriol (Wako Pure Chemical Industries, Ltd.) was used except for 0.1 g each. In the same manner as in Example 12, binder solutions K-3 to 6 having a solid content of 10 wt% were obtained.
テフロン(登録商標)製10mLのビーカーに架橋ホモポリマー溶液H-2 7g(固形分として0.7g)、架橋コポリマー溶液H-5 1g(固形分として0.1g)、1,4-ブタンジオール0.2g及びイオン交換水1800μLを加えて、透明な溶液になるまで撹拌し、固形分が10wt%のバインダー溶液K-7を得た。 Synthesis Example 17 Preparation of binder solution K-7 In a 10 mL beaker made of Teflon (registered trademark), 7 g of crosslinked homopolymer solution H-2 (0.7 g as solid content), 1 g of crosslinked copolymer solution H-5 (0.1 g as solid content) Then, 0.2 g of 1,4-butanediol and 1800 μL of ion-exchanged water were added and stirred until a transparent solution was obtained to obtain a binder solution K-7 having a solid content of 10 wt%.
テフロン(登録商標)製10mLのビーカーに架橋ホモポリマー溶液H-2 9g(固形分として0.9g)、1,3-プロパンジオール0.1g及びイオン交換水1800μLを加えて、透明な溶液になるまで撹拌し、固形分が10wt%のバインダー溶液K-8を得た。 Synthesis Example 18 Preparation of binder solution K-8 In a 10 mL beaker made of Teflon (registered trademark), 9 g of a crosslinked homopolymer solution H-2 (0.9 g as a solid content), 0.1 g of 1,3-propanediol and 1800 μL of ion-exchanged water were added. In addition, the mixture was stirred until a transparent solution was obtained, thereby obtaining a binder solution K-8 having a solid content of 10 wt%.
架橋ホモポリマー溶液H-2 8gの代わりに非架橋ホモポリマー溶液H-3 8g(固形分として0.8g)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液K-9を得た。 Synthesis Example 19 Method similar to Synthesis Example 12 except that 8 g of non-crosslinked homopolymer solution H-3 (0.8 g as solid content) was used instead of 8 g of the adjusted crosslinked homopolymer solution H-2 of binder solution K-9 As a result, a binder solution K-9 having a solid content of 10 wt% was obtained.
架橋ホモポリマー溶液H-2 8gの代わりに架橋ホモポリマー溶液H-1 8g(固形分として0.8g)を、架橋コポリマー溶液H-5 1gの代わりに非架橋コポリマー溶液H-6 1g(固形分として0.1g)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液K-10を得た。 Synthesis Example 20 Preparation of Binder Solution K-10 Crosslinked homopolymer solution H-2 (8 g) instead of crosslinked homopolymer solution H-2 (8 g) (solid content: 0.8 g) and crosslinked copolymer solution H-5 (1 g) were not crosslinked. A binder solution K-10 having a solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12 except that 1 g of the copolymer solution H-6 (0.1 g as the solid content) was used.
架橋ホモポリマー溶液H-2 8gの代わりに非架橋ホモポリマー溶液H-3 8g(固形分として0.8g)を、架橋コポリマー溶液H-5 1gの代わりに非架橋コポリマー溶液H-6 1g(固形分として0.1g)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液K-11を得た。 Synthesis Example 21 Preparation of Binder Solution K-11 Non-crosslinked homopolymer solution H-3 8 g (0.8 g as a solid content) instead of cross-linked homopolymer solution H-2 8 g A binder solution K-11 having a solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12, except that 1 g of the crosslinked copolymer solution H-6 (0.1 g as the solid content) was used.
架橋ホモポリマー溶液H-2 8gの代わりに非架橋ホモポリマー溶液H-4 8g(固形分として0.8g)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液K-12を得た。 Synthesis Example 22 Method similar to Synthesis Example 12 except that 8 g of non-crosslinked homopolymer solution H-4 (0.8 g as solid content) was used instead of 8 g of the adjusted crosslinked homopolymer solution H-2 of binder solution K-12 As a result, a binder solution K-12 having a solid content of 10 wt% was obtained.
架橋コポリマー溶液H-5 1gの代わりに非架橋コポリマー溶液H-6 1g(固形分として0.1g)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液K-13を得た。 Synthesis Example 23 Preparation of Binder Solution K-13 A solid solid was prepared in the same manner as in Synthesis Example 12 except that 1 g of non-crosslinked copolymer solution H-6 (0.1 g as the solid content) was used instead of 1 g of crosslinked copolymer solution H-5. A binder solution K-13 having a content of 10 wt% was obtained.
架橋ホモポリマー溶液H-2 8gの代わりに非架橋ホモポリマー溶液H-4 8g(固形分として0.8g)を、架橋コポリマー溶液H-5 1gの代わりに非架橋コポリマー溶液H-6 1g(固形分として0.1g)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液K-14を得た。 Synthesis Example 24 Preparation of Binder Solution K-14 Non-crosslinked homopolymer solution H-4 8 g (0.8 g as a solid content) instead of 8 g of crosslinked cross-linked homopolymer solution H-2 A binder solution K-14 having a solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12 except that 1 g of the crosslinked copolymer solution H-6 (0.1 g as the solid content) was used.
ペンタエリスリトール0.1gの代わりにプロパンジアミン0.1g(和光純薬工業(株)製)を用いた以外は、合成例12と同様の方法により固形分が10wt%のバインダー溶液J-1を得た。 Synthesis Example 25 Preparation of Binder Solution J-1 A solid content of 10 wt% was obtained in the same manner as in Synthesis Example 12 except that 0.1 g of propanediamine (manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of 0.1 g of pentaerythritol. Binder solution J-1 was obtained.
ペンタエリスリトール0.01gの代わりにシュウ酸ナトリウム0.01g(和光純薬工業(株)製)を用いた以外は、合成例11と同様の方法により固形分が10wt%のバインダー溶液J-2を得た。 Synthesis Example 24 Preparation of Binder Solution J-2 A solid content of 10 wt.% Was obtained in the same manner as in Synthesis Example 11 except that 0.01 g of sodium oxalate (manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of 0.01 g of pentaerythritol. % Binder solution J-2 was obtained.
(1)本発明のスラリー組成物の製造
シリコン粉末8g(粒子サイズ:平均粒径2.4μm、商品名:Silgrain、Elkem社製)、及びアセチレンブラック(AB)1g(商品名:デンカブラック、デンカ(株)製)を計りとり、自転公転泡攪拌機(商品名:泡とり練太郎、型式:AR-250、(株)シンキー製)を用いて回転速度2000rpmで10分間混合した。次いで、バインダー溶液K-1を10g加え、自転公転泡攪拌機を用いて2000rpmで3時間混合した。次いでイオン交換水4gを加え、自転公転泡攪拌機を用いて2000rpmで10分間混合した。次いで、自転公転泡攪拌機で5分間脱泡し、得られた混合物(固形分質量比でSi:AB:バインダー溶液の固形分=80:10:10)をスラリー組成物とした。該スラリー組成物は、集電体上に塗布した後に乾燥させることにより、シリコンを80wt%、ABを10wt%、バインダーを10wt%含有する被膜となるものである。 Example 1 Production of a battery using the electrode of the present invention
(1) Production of slurry composition of the present invention 8 g of silicon powder (particle size: average particle size 2.4 μm, trade name: Silgrain, manufactured by Elkem) and 1 g of acetylene black (AB) (trade name: Denka Black, Denka) (Made by Co., Ltd.) was measured and mixed for 10 minutes at a rotational speed of 2000 rpm using a rotating and rotating foam stirrer (trade name: Netsutaro Awatori, model: AR-250, manufactured by Shinky Co., Ltd.). Next, 10 g of binder solution K-1 was added and mixed for 3 hours at 2000 rpm using a rotating and rotating bubble stirrer. Next, 4 g of ion-exchanged water was added and mixed for 10 minutes at 2000 rpm using a rotating and rotating bubble stirrer. Next, the mixture was defoamed for 5 minutes with a rotating and rotating foam stirrer, and the resulting mixture (solid content: Si: AB: solid content of binder solution = 80: 10: 10) was used as the slurry composition. The slurry composition is a film containing 80 wt% silicon, 10 wt% AB, and 10 wt% binder by drying after coating on the current collector.
(1)で得られたスラリー組成物を、ドクターブレード(テスター産業(株)製)と塗工機(商品名:MINI-COATER MC-20、宝泉(株)製)を用いて、厚さ20μmの銅箔集電体上に活物質のSi質量が3mg/cm2になるように塗布した。その後、空気中にて80℃で乾燥し、次いで真空下にて150℃で12時間乾燥した。集電体上の膜の厚さは、ノギスで測定し、約40~20μmであった。得られた集電体をロールプレス機(商品名:HSR-60150、宝泉(株)製)でプレスし、シリコン活物質密度1.4mg/cm3のリチウム電池用電極を作製した。 (2) Preparation of electrode for lithium battery of the present invention (1) The slurry composition obtained in (1) was prepared using a doctor blade (manufactured by Tester Sangyo Co., Ltd.) and a coating machine (trade name: MINI-COATER MC-20, Takara (Made by Izumi Co., Ltd.) was applied on a 20 μm thick copper foil current collector so that the Si mass of the active material was 3 mg / cm 2 . Thereafter, it was dried at 80 ° C. in air, and then dried at 150 ° C. for 12 hours under vacuum. The thickness of the film on the current collector was about 40-20 μm as measured with calipers. The obtained current collector was pressed with a roll press (trade name: HSR-60150, manufactured by Hosen Co., Ltd.) to produce a lithium battery electrode having a silicon active material density of 1.4 mg / cm 3 .
(2)で得られた電極、リチウム箔電極、1MのLiPF6を含む炭酸エチレン(EC)/炭酸ジメチル(DMC)(体積比で1:1)溶液及びセパレータからなるコイン型電池を、アルゴンで満たしたグローブボックス中で組み立てた。 (3) Manufacture of coin-type battery From the electrode obtained in (2), lithium foil electrode, ethylene carbonate (EC) / dimethyl carbonate (DMC) (1: 1 by volume) solution and separator containing 1M LiPF 6 The coin cell battery was assembled in a glove box filled with argon.
バインダー溶液K-1 10gの代わりに、バインダー溶液K-2~14 10gをそれぞれ用いた以外は実施例1と同様の方法により、スラリー組成物、リチウム電池用電極及びコイン型電池を製造した。 Examples 2 to 14 Production of a battery using the electrode of the present invention A slurry composition was prepared in the same manner as in Example 1 except that 10 g of binder solution K-2 to 14 10 g was used instead of 10 g of binder solution K-1. Products, lithium battery electrodes and coin-type batteries.
バインダー溶液K-1 10gの代わりに、バインダー溶液J-1又はJ-2 10gをそれぞれ用いた以外は実施例1と同様の方法により、スラリー組成物、リチウム電池用電極及びコイン型電池を製造した。 Comparative Examples 1 and 2 Production of Battery A slurry composition for lithium batteries was prepared in the same manner as in Example 1 except that 10 g of binder solution J-1 or J-2 was used instead of 10 g of binder solution K-1. Electrodes and coin-type batteries were manufactured.
バインダー溶液K-1 10gの代わりに、架橋ホモポリマー溶液H-2 10gを用いた以外は実施例1と同様の方法により、スラリー組成物、リチウム電池用電極及びコイン型電池を製造した。 Comparative Example 3 Production of Battery In the same manner as in Example 1 except that 10 g of the crosslinked homopolymer solution H-2 was used instead of 10 g of the binder solution K-1, a slurry composition, an electrode for a lithium battery, and a coin-type battery Manufactured.
ガラス製の目盛付き50mL遠沈管に実施例1~14及び比較例1~3において作製したスラリー組成物5gを加え、さらにイオン交換水20mLを加えた。10分間振とう機で撹拌した後、60分間静置し、遠沈管の背面に青い紙を設置した。遠沈管の目盛0~20mLの全ての範囲において背景の青色が見えない場合を○(分散性が良好)、0~15mLの範囲においては背景の青色が見えないが、15~20mLの範囲においては背景の青色が見える場合を△(沈降物が僅かにある)、5~20mLの範囲において背景の青色が見える場合を×(分散性が悪い)とした。
得られた結果を表2に示す。 Experimental Example 2 Measurement of Slurry Dispersibility Using Various Slurry Compositions 5 g of the slurry compositions prepared in Examples 1 to 14 and Comparative Examples 1 to 3 were added to a glass-scaled 50 mL centrifuge tube and further 20 mL of ion-exchanged water. Was added. After stirring for 10 minutes with a shaker, the mixture was allowed to stand for 60 minutes, and blue paper was placed on the back of the centrifuge tube. When the background blue color is not visible in the entire range of the centrifuge tube scale 0 to 20 mL (good dispersibility), the background blue color is not visible in the 0 to 15 mL range, but in the 15 to 20 mL range The case where the blue color of the background is visible is indicated by Δ (there is a slight amount of sediment), and the case where the blue color of the background is visible in the range of 5 to 20 mL is indicated by x (poor dispersibility).
The obtained results are shown in Table 2.
実施例1~14及び比較例1~3において作製した電極を幅5mm・長さ約50mmの短冊状にカッターで切断し、電極端5mmを残すように、両面テープを貼ったガラス製スライドグラスに貼り付けた。残した電極端5mm部分にカプトンテープを貼り、該電極端とは反対側の端を、剥離角が90度になるように剥離試験機(商品名:FGS-TV、型番:デジタルフォースゲージ FGP-0.5、日本電産シンポ(株)製)にセットし、10mm/分の速さで引き上げた。得られたデータの30mm分の平均値を剥離強度(単位:N)とした。
得られた結果を表2に示す。
尚、ここで得られたデータは、主に活物質層を銅箔から剥がす時に必要な力を表している。従って、剥離強度が強い場合は、スラリー組成物(ここではシリコン、AB及びバインダー)からなる活物質層が集電体の銅箔と強く結着していることを意味する。 Experimental Example 3 Measurement of peel strength using various electrodes The electrodes prepared in Examples 1 to 14 and Comparative Examples 1 to 3 were cut into strips having a width of 5 mm and a length of about 50 mm with a cutter, leaving an electrode end of 5 mm. And a glass slide glass with a double-sided tape. Apply Kapton tape to the remaining 5mm electrode end, and peel tester (trade name: FGS-TV, model number: Digital Force Gauge FGP-) so that the peel angle is 90 degrees on the end opposite to the electrode end. 0.5, manufactured by Nidec Sympo Co., Ltd.) and pulled up at a speed of 10 mm / min. The average value for 30 mm of the obtained data was defined as peel strength (unit: N).
The obtained results are shown in Table 2.
The data obtained here mainly represents the force required when the active material layer is peeled from the copper foil. Therefore, when the peel strength is strong, it means that the active material layer made of the slurry composition (here, silicon, AB and binder) is strongly bound to the copper foil of the current collector.
実施例1~14及び比較例1~3において作製したコイン型電池を用いて、下記条件で定電流充放電試験を行った。
充放電の条件を下記に示す。
・対極:Li箔
・電解液:1M LiPF6 EC/DMC混合溶液(体積比1:1)
・測定装置:ABE1024-5V 0.1A-4充放電試験装置(エレクトロフィールド社製)
・電位及び電流密度
電位範囲 2.0-0.0V(vs.Li/Li+)
電流密度 初回50mA/g、2回以降50mA/g
各電池を用いて得られた初回充放電での負極の放電容量および5回目サイクル後の負極の放電容量の値から、下記式を用いて容量維持率(%)を算出した。
容量維持率(%)=5回サイクル後の放電容量÷初回の放電容量×100
得られた結果を表2に示す。 Experimental Example 4 Charge / Discharge Test Using Various Batteries Using the coin-type batteries prepared in Examples 1 to 14 and Comparative Examples 1 to 3, a constant current charge / discharge test was performed under the following conditions.
The charge / discharge conditions are shown below.
-Counter electrode: Li foil-Electrolytic solution: 1M LiPF 6 EC / DMC mixed solution (volume ratio 1: 1)
・ Measuring device: ABE1024-5V 0.1A-4 charge / discharge tester (manufactured by Electrofield)
-Potential and current density Potential range 2.0-0.0 V (vs. Li / Li + )
Current density 50mA / g for the first time, 50mA / g for the second and subsequent times
From the value of the discharge capacity of the negative electrode at the first charge / discharge obtained using each battery and the value of the discharge capacity of the negative electrode after the fifth cycle, the capacity retention rate (%) was calculated using the following formula.
Capacity retention rate (%) = discharge capacity after 5 cycles / first discharge capacity × 100
The obtained results are shown in Table 2.
攪拌装置、冷却管、温度計、窒素導入管及び滴下装置を備えた200mLの丸底フラスコに、メチルエチルケトン(MEK)20mL(和光純薬工業(株)製)を入れ、次いで、アクリル酸4g(56mmol、和光純薬工業(株)製)、ポリエチレングリコールジアクリレート0.014g(0.05mmol、新中村化学工業(株)製)及びジメチル2,2’-アゾビス(2-メチルプロピオネート)0.01g(0.04mmol、和光純薬工業(株)製)を加えて撹拌した。その後、窒素気流下、70℃で4時間反応させた。反応中、MEKがわずかに揮発するため、必要に応じてMEKを追加した。反応後、室温まで冷却し、白色固体を得た。得られた白色固体を真空乾燥して、架橋されたポリアクリル酸を得た。これを架橋ホモポリマーA-3とした。 Synthesis Example 25 Synthesis of Crosslinked Homopolymer A-3 A 200 mL round bottom flask equipped with a stirring device, a cooling tube, a thermometer, a nitrogen introduction tube and a dropping device was added to 20 mL of methyl ethyl ketone (MEK) (manufactured by Wako Pure Chemical Industries, Ltd.). ), And then acrylic acid 4 g (56 mmol, manufactured by Wako Pure Chemical Industries, Ltd.), polyethylene glycol diacrylate 0.014 g (0.05 mmol, manufactured by Shin-Nakamura Chemical Co., Ltd.) and dimethyl 2,2'-azobis ( 2-methylpropionate) 0.01 g (0.04 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) was added and stirred. Then, it was made to react at 70 degreeC under nitrogen stream for 4 hours. MEK was slightly volatilized during the reaction, so MEK was added as necessary. After the reaction, the mixture was cooled to room temperature to obtain a white solid. The obtained white solid was vacuum-dried to obtain a crosslinked polyacrylic acid. This was designated as crosslinked homopolymer A-3.
反応系中に、さらに1,4-ブタンジオール0.4g(和光純薬工業(株)製)を添加した以外は、合成例25と同様の方法で重合反応に付し、架橋ホモポリマーA-4を得た。 Synthesis Example 26 Polymerization was carried out in the same manner as in Synthesis Example 25, except that 0.4 g of 1,4-butanediol (manufactured by Wako Pure Chemical Industries, Ltd.) was further added to the synthesis reaction system of crosslinked homopolymer A-4. The reaction was subjected to reaction to obtain a crosslinked homopolymer A-4.
アクリル酸4gの代わりに、アクリル酸2g(28mmol)及びアクリル酸-2-ヒドロキシエチル2g(17mmol、和光純薬工業(株)製)を用いた以外は、合成例25と同様の方法で重合反応に付し、架橋コポリマーC-3を得た。 Synthesis Example 27 Synthesis of Crosslinked Copolymer C-3 Instead of 4 g of acrylic acid, 2 g (28 mmol) of acrylic acid and 2 g of 2-hydroxyethyl acrylate (17 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) were used. The polymer was subjected to a polymerization reaction in the same manner as in Synthesis Example 25 to obtain a crosslinked copolymer C-3.
反応系中に、さらに1,4-ブタンジオール0.4g(和光純薬工業(株)製)を添加した以外は、合成例27と同様の方法で重合反応に付し、架橋コポリマーC-4を得た。 Synthesis Example 28 A polymerization reaction was performed in the same manner as in Synthesis Example 27, except that 0.4 g of 1,4-butanediol (manufactured by Wako Pure Chemical Industries, Ltd.) was further added to the synthesis reaction system of the crosslinked copolymer C-4. To give a crosslinked copolymer C-4.
反応系中に、さらにペンタエリスリトール0.4g(和光純薬工業(株)製)を添加した以外は、合成例27と同様の方法で重合反応に付し、架橋コポリマーC-5を得た。 Synthesis Example 29 A polymerization reaction was performed in the same manner as in Synthesis Example 27, except that 0.4 g of pentaerythritol (manufactured by Wako Pure Chemical Industries, Ltd.) was further added to the synthesis reaction system of the crosslinked copolymer C-5 . Crosslinked copolymer C-5 was obtained.
合成例25~29において得られた各種架橋ポリマー(架橋ホモポリマーA-3及びA-4、並びに架橋コポリマーC-3~C-5)について、下記(1)~(3)の溶解性試験を行った。溶媒に完全に溶解した場合を○、不溶であった場合を×とした。
得られた結果を、各種架橋ポリマーのモノマー含有量及び2価~10価のアルコール含有量と合わせて、表3に示す。
(1)水に対する溶解性試験
各種架橋ポリマーの濃度が5%となる量のイオン交換水(H2O)を加え、室温にて溶解性試験を行った。
(2)水酸化ナトリウム水溶液に対する溶解性試験
各種架橋ポリマーの中和度が80%となる量の水酸化ナトリウム水溶液(NaOH)(和光純薬工業(株)製)を加え、室温にて溶解性試験を行った。
(3)N-メチルピロリドンに対する溶解性試験
各種架橋ポリマーの濃度が5%となる量のN-メチルピロリドン(NMP)(和光純薬工業(株)製)を加え、室温にて溶解性試験を行った。 Experimental Example 5 Solubility test of various polymers Various cross-linked polymers (cross-linked homopolymers A-3 and A-4 and cross-linked copolymers C-3 to C-5) obtained in Synthesis Examples 25 to 29 are described in the following (1). The solubility test of (3) to (3) was conducted. The case where it was completely dissolved in the solvent was marked with ◯, and the case where it was insoluble was marked with ×.
The obtained results are shown in Table 3 together with the monomer content and divalent to 10-valent alcohol content of various crosslinked polymers.
(1) Solubility test in water Ion exchange water (H 2 O) was added in such an amount that the concentration of various cross-linked polymers was 5%, and a solubility test was performed at room temperature.
(2) Solubility test in aqueous sodium hydroxide solution Addition of sodium hydroxide aqueous solution (NaOH) (Wako Pure Chemical Industries, Ltd.) in an amount that the degree of neutralization of various cross-linked polymers is 80%, and solubility at room temperature. A test was conducted.
(3) Solubility test for N-methylpyrrolidone Addition of N-methylpyrrolidone (NMP) (made by Wako Pure Chemical Industries, Ltd.) in such an amount that the concentration of various cross-linked polymers is 5%, and conduct a solubility test at room temperature. went.
従って、本発明の結着剤組成物は、重合反応、並びに、要すれば中和処理及び/又は架橋反応を行い、所望の(A)ポリアクリル酸を含む1種以上のポリマーを製造した上で、該ポリマーを(B)2価~10価のアルコール及び(C)水と混合し、製造する必要があることが分かった。 From Table 3, polymers (crosslinked homopolymer A-4 and crosslinked copolymers C-4 and C-5) subjected to a polymerization reaction in the presence of divalent to 10-valent alcohol (1,4-butanediol or pentaerythritol) were used. ) Was not dissolved in any solvent of water, aqueous sodium hydroxide and N-methylpyrrolidone. That is, (A) in the production of one or more polymers containing polyacrylic acid, (B) when a polymerization reaction is carried out by adding a divalent to 10-valent alcohol (in other words, the polymerization reaction of the polymer and the divalent polymer It was found that the obtained polymer cannot be used for electrode preparation because the obtained polymer is not dissolved in various solvents such as water.
Therefore, the binder composition of the present invention is subjected to a polymerization reaction and, if necessary, a neutralization treatment and / or a crosslinking reaction to produce one or more kinds of polymers containing the desired (A) polyacrylic acid. It was found that it was necessary to prepare the polymer by mixing (B) a divalent to 10-valent alcohol and (C) water.
Claims (13)
- (A)ポリアクリル酸を含む1種以上のポリマー、(B)2価~10価のアルコール、及び(C)水を含んでなる結着剤組成物。 A binder composition comprising (A) one or more polymers containing polyacrylic acid, (B) a divalent to 10-valent alcohol, and (C) water.
- (B)の2価~10価のアルコールが、下記一般式(B1)で示される化合物である、請求項1記載の組成物;
(式中、R71は、炭素数1~6のアルキレン基を表し、R72は、ヒドロキシ基又は炭素数1~6のヒドロキシアルキル基を表し、R73は、水素原子、炭素数1~6のアルキル基又は炭素数1~6のヒドロキシアルキル基を表し、R74は、-O-を鎖中に有していてもよい炭素数1~6のアルキレン基を表し、rは0~4の整数を表す。ただし、複数のR72、複数のR73及び複数のR74は、それぞれ同一であっても異なっていてもよい。) The composition according to claim 1, wherein the divalent to 10-valent alcohol of (B) is a compound represented by the following general formula (B1);
Wherein R 71 represents an alkylene group having 1 to 6 carbon atoms, R 72 represents a hydroxy group or a hydroxyalkyl group having 1 to 6 carbon atoms, R 73 represents a hydrogen atom, 1 to 6 carbon atoms Or an alkyl group having 1 to 6 carbon atoms, R 74 represents an alkylene group having 1 to 6 carbon atoms which may have —O— in the chain, and r represents 0 to 4 carbon atoms. Represents an integer, provided that the plurality of R 72 , the plurality of R 73 and the plurality of R 74 may be the same or different. - (A)が、ポリアクリル酸、及び、アクリル酸由来のモノマー単位と、下記一般式(I)又は一般式(II)で示される化合物由来のモノマー単位1~2種とを構成成分とするコポリマーである、請求項1記載の組成物;
[式中、R1は、水素原子又はメチル基を表し(但し、R2が水素原子の場合、R1はメチル基を表す)、R2は、水素原子;炭素数1~20のアルキル基;フッ素原子又はヒドロキシ基で置換された炭素数1~20のアルキル基;炭素数6~10のアリール基;炭素数7~13のアリールアルキル基;炭素数2~9のアルコキシアルキル基;炭素数3~9のアルコキシアルコキシアルキル基;炭素数7~13のアリールオキシアルキル基;炭素数5~7のモルホリノアルキル基;炭素数3~9のトリアルキルシリル基;酸素原子を有する又は酸素原子を有さない炭素数6~12の脂環式炭化水素基;炭素数3~9のジアルキルアミノアルキル基;炭素数9~14のヘキサヒドロフタルイミド-N-アルキル基;下記一般式(IV)で示される基
(式中、R3は、ヒドロキシ基を置換基として有する又は無置換の炭素数1~6のアルキレン基を表し、R4は、水素原子、炭素数1~6のアルキル基、又はフェニル基を表し、vは2~20の整数を表す。);或いは、下記一般式(V)で示される基
(式中、R5~R7は、それぞれ独立して炭素数1~3のアルキル基を表し、R8は、炭素数1~3のアルキレン基を表す。)を表す。]、
(式中、R11は、水素原子又はメチル基を表し、R12は、水素原子又は炭素数1~6のアルキル基を表し、R13は、水素原子、炭素数1~6のアルキル基、炭素数3~9のジアルキルアミノアルキル基、又は炭素数1~6のヒドロキシアルキル基を表す。)。 (A) is a copolymer comprising polyacrylic acid and a monomer unit derived from acrylic acid and one or two monomer units derived from a compound represented by the following general formula (I) or general formula (II) The composition of claim 1, wherein
[Wherein R 1 represents a hydrogen atom or a methyl group (provided that when R 2 is a hydrogen atom, R 1 represents a methyl group), R 2 represents a hydrogen atom; an alkyl group having 1 to 20 carbon atoms. An alkyl group having 1 to 20 carbon atoms substituted with a fluorine atom or a hydroxy group; an aryl group having 6 to 10 carbon atoms; an arylalkyl group having 7 to 13 carbon atoms; an alkoxyalkyl group having 2 to 9 carbon atoms; An alkoxyalkoxyalkyl group having 3 to 9 carbon atoms; an aryloxyalkyl group having 7 to 13 carbon atoms; a morpholinoalkyl group having 5 to 7 carbon atoms; a trialkylsilyl group having 3 to 9 carbon atoms; having an oxygen atom or having an oxygen atom An alicyclic hydrocarbon group having 6 to 12 carbon atoms; a dialkylaminoalkyl group having 3 to 9 carbon atoms; a hexahydrophthalimide-N-alkyl group having 9 to 14 carbon atoms; represented by the following general formula (IV) Base
(Wherein R 3 represents a hydroxyl group as a substituent or an unsubstituted alkylene group having 1 to 6 carbon atoms, and R 4 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group. V represents an integer of 2 to 20); or a group represented by the following general formula (V)
(Wherein R 5 to R 7 each independently represents an alkyl group having 1 to 3 carbon atoms, and R 8 represents an alkylene group having 1 to 3 carbon atoms). ],
(Wherein R 11 represents a hydrogen atom or a methyl group, R 12 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, R 13 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, Represents a dialkylaminoalkyl group having 3 to 9 carbon atoms or a hydroxyalkyl group having 1 to 6 carbon atoms.) - ポリアクリル酸が、下記一般式[1]~[13]記載の化合物及び下記一般式[14]記載のポリマーから選ばれる架橋剤により架橋されたものである、請求項1記載の組成物;
(式中、aは1~6の整数を表す。)、
[式中、R25及びR26は、それぞれ独立して、水素原子又はメチル基を表し、R21は、炭素数1~20のアルキレン基、下記一般式[2-1]で示される基
(式中、R22は、炭素数1~6のアルキレン基を表し、bは1~6の整数を表す。)、又は下記一般式[2-2]で示される基
(式中、R23及びR24は、それぞれ独立して、炭素数1~6のアルキレン基を表し、cは1~22の整数を表す。)を表す。]、
(式中、R27~R33は、それぞれ独立して、炭素数1~3のアルキレン基を表す。)、
(式中、R34~R37は、それぞれ独立して、炭素数1~6のアルキレン基を表し、dは1~6の整数を表し、eは0~6の整数を表し、f及びgはそれぞれ独立して0又は1の整数を表す。)、
(式中、R38~R45は、それぞれ独立して、水素原子、ビニル基又はビニルケトン基を表し、これらの少なくとも2つ以上はビニル基又はビニルケトン基である。)、
(式中、R46~R48は、それぞれ独立して、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar1は、ベンゼン環又はナフタレン環を表し、R49は、炭素数1~6のアルキレン基を表し、hは2~4の整数を表す。)、
(式中、環Ar2及び環Ar3は、それぞれ独立して、ベンゼン環又はナフタレン環を表し、R50は、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar4は、ベンゼン環又はナフタレン環を表す。)、
(式中、iは0~6の整数を表す。)、
(式中、R51は、炭素数1~6のアルキレン基を表す。)、
[式中、R52は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[12-1]で示される基
(式中、R53は、炭素数1~6のアルキル基を表し、R54は、炭素数1~6のアルキレン基を表し、環Ar5は、ベンゼン環又はナフタレン環を表し、jは、0~4の整数を表す。)、或いは、下記一般式[12-2]で示される基
(式中、R55は、炭素数1~6のアルキレン基を表し、R53、R54、環Ar5及びjは、上記と同じ。)を表す。]、
[式中、R56及びR57は、それぞれ独立して、置換基を有する又は無置換の炭素数1~6のアルキル基、置換基を有する又は無置換の炭素数6~10のアリール基、或いは、下記一般式[13-1]で示される基
(式中、R58は、炭素数1~6のアルキル基を表し、R59は、炭素数1~6のアルキレン基を表し、環Ar6は、ベンゼン環又はナフタレン環を表し、kは、0~5の整数を表す。)を表す。]、
[式中、R60は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[14-1]又は[14-2]で示される基
(式中、R61は、炭素数1~6のアルキル基を表し、R62は、炭素数1~6のアルキレン基を表し、環Ar7は、ベンゼン環又はナフタレン環を表し、pは、0~4の整数を表す。)、或いは、下記一般式[14-3]で示される基
(式中、R63は、炭素数1~6のアルキレン基を表し、R61、R62、環Ar7及びpは、上記と同じ。)を表し、mは10~10000の整数を表す。]。 The composition according to claim 1, wherein the polyacrylic acid is crosslinked with a crosslinking agent selected from the compounds represented by the following general formulas [1] to [13] and the polymer represented by the following general formula [14];
(Wherein, a represents an integer of 1 to 6),
[Wherein R 25 and R 26 each independently represent a hydrogen atom or a methyl group, R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1]
(Wherein R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6), or a group represented by the following general formula [2-2]
(Wherein R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22). ],
(Wherein R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms),
(Wherein R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms, d represents an integer of 1 to 6, e represents an integer of 0 to 6, f and g Each independently represents an integer of 0 or 1.)
(Wherein R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group).
(Wherein R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms),
(In the formula, ring Ar 1 represents a benzene ring or a naphthalene ring, R 49 represents an alkylene group having 1 to 6 carbon atoms, and h represents an integer of 2 to 4).
(In the formula, each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring, and R 50 represents an alkylene group having 1 to 6 carbon atoms).
(Wherein the ring Ar 4 represents a benzene ring or a naphthalene ring),
(Wherein i represents an integer of 0 to 6),
(Wherein R 51 represents an alkylene group having 1 to 6 carbon atoms),
[Wherein R 52 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [12-1] Group represented by
(Wherein R 53 represents an alkyl group having 1 to 6 carbon atoms, R 54 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 5 represents a benzene ring or a naphthalene ring, j is Represents an integer of 0 to 4, or a group represented by the following general formula [12-2]
(Wherein R 55 represents an alkylene group having 1 to 6 carbon atoms, and R 53 , R 54 , and rings Ar 5 and j are the same as above). ],
[Wherein, R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1]
(Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5). ],
[Wherein R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2]
(Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3]
(Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000. ]. - ポリアクリル酸及び/又はコポリマーが、下記一般式[1]~[13]記載の化合物及び下記一般式[14]記載のポリマーから選ばれる架橋剤により架橋されたものである、請求項3記載の組成物;
(式中、aは1~6の整数を表す。)、
[式中、R25及びR26は、それぞれ独立して、水素原子又はメチル基を表し、R21は、炭素数1~20のアルキレン基、下記一般式[2-1]で示される基
(式中、R22は、炭素数1~6のアルキレン基を表し、bは1~6の整数を表す。)、又は下記一般式[2-2]で示される基
(式中、R23及びR24は、それぞれ独立して、炭素数1~6のアルキレン基を表し、cは1~22の整数を表す。)を表す。]、
(式中、R27~R33は、それぞれ独立して、炭素数1~3のアルキレン基を表す。)、
(式中、R34~R37は、それぞれ独立して、炭素数1~6のアルキレン基を表し、dは1~6の整数を表し、eは0~6の整数を表し、f及びgはそれぞれ独立して0又は1の整数を表す。)、
(式中、R38~R45は、それぞれ独立して、水素原子、ビニル基又はビニルケトン基を表し、これらの少なくとも2つ以上はビニル基又はビニルケトン基である。)、
(式中、R46~R48は、それぞれ独立して、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar1は、ベンゼン環又はナフタレン環を表し、R49は、炭素数1~6のアルキレン基を表し、hは2~4の整数を表す。)、
(式中、環Ar2及び環Ar3は、それぞれ独立して、ベンゼン環又はナフタレン環を表し、R50は、炭素数1~6のアルキレン基を表す。)、
(式中、環Ar4は、ベンゼン環又はナフタレン環を表す。)、
(式中、iは0~6の整数を表す。)、
(式中、R51は、炭素数1~6のアルキレン基を表す。)、
[式中、R52は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[12-1]で示される基
(式中、R53は、炭素数1~6のアルキル基を表し、R54は、炭素数1~6のアルキレン基を表し、環Ar5は、ベンゼン環又はナフタレン環を表し、jは、0~4の整数を表す。)、或いは、下記一般式[12-2]で示される基
(式中、R55は、炭素数1~6のアルキレン基を表し、R53、R54、環Ar5及びjは、上記と同じ。)を表す。]、
[式中、R56及びR57は、それぞれ独立して、置換基を有する又は無置換の炭素数1~6のアルキル基、置換基を有する又は無置換の炭素数6~10のアリール基、或いは、下記一般式[13-1]で示される基
(式中、R58は、炭素数1~6のアルキル基を表し、R59は、炭素数1~6のアルキレン基を表し、環Ar6は、ベンゼン環又はナフタレン環を表し、kは、0~5の整数を表す。)を表す。]、
[式中、R60は、置換基を有する又は無置換の炭素数1~6のアルキレン基、置換基を有する又は無置換の炭素数6~10のアリーレン基、下記一般式[14-1]又は[14-2]で示される基
(式中、R61は、炭素数1~6のアルキル基を表し、R62は、炭素数1~6のアルキレン基を表し、環Ar7は、ベンゼン環又はナフタレン環を表し、pは、0~4の整数を表す。)、或いは、下記一般式[14-3]で示される基
(式中、R63は、炭素数1~6のアルキレン基を表し、R61、R62、環Ar7及びpは、上記と同じ。)を表し、mは10~10000の整数を表す。]。 The polyacrylic acid and / or copolymer is crosslinked by a crosslinking agent selected from compounds represented by the following general formulas [1] to [13] and polymers represented by the following general formula [14]. Composition;
(Wherein, a represents an integer of 1 to 6),
[Wherein R 25 and R 26 each independently represent a hydrogen atom or a methyl group, R 21 represents an alkylene group having 1 to 20 carbon atoms, a group represented by the following general formula [2-1]
(Wherein R 22 represents an alkylene group having 1 to 6 carbon atoms, and b represents an integer of 1 to 6), or a group represented by the following general formula [2-2]
(Wherein R 23 and R 24 each independently represents an alkylene group having 1 to 6 carbon atoms, and c represents an integer of 1 to 22). ],
(Wherein R 27 to R 33 each independently represents an alkylene group having 1 to 3 carbon atoms),
(Wherein R 34 to R 37 each independently represents an alkylene group having 1 to 6 carbon atoms, d represents an integer of 1 to 6, e represents an integer of 0 to 6, f and g Each independently represents an integer of 0 or 1.)
(Wherein R 38 to R 45 each independently represents a hydrogen atom, a vinyl group or a vinyl ketone group, and at least two of these are a vinyl group or a vinyl ketone group).
(Wherein R 46 to R 48 each independently represents an alkylene group having 1 to 6 carbon atoms),
(In the formula, ring Ar 1 represents a benzene ring or a naphthalene ring, R 49 represents an alkylene group having 1 to 6 carbon atoms, and h represents an integer of 2 to 4).
(In the formula, each of the ring Ar 2 and the ring Ar 3 independently represents a benzene ring or a naphthalene ring, and R 50 represents an alkylene group having 1 to 6 carbon atoms).
(Wherein the ring Ar 4 represents a benzene ring or a naphthalene ring),
(Wherein i represents an integer of 0 to 6),
(Wherein R 51 represents an alkylene group having 1 to 6 carbon atoms),
[Wherein R 52 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [12-1] Group represented by
(Wherein R 53 represents an alkyl group having 1 to 6 carbon atoms, R 54 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 5 represents a benzene ring or a naphthalene ring, j is Represents an integer of 0 to 4, or a group represented by the following general formula [12-2]
(Wherein R 55 represents an alkylene group having 1 to 6 carbon atoms, and R 53 , R 54 , and rings Ar 5 and j are the same as above). ],
[Wherein, R 56 and R 57 are each independently a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted aryl group having 6 to 10 carbon atoms, Alternatively, a group represented by the following general formula [13-1]
(Wherein R 58 represents an alkyl group having 1 to 6 carbon atoms, R 59 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 6 represents a benzene ring or a naphthalene ring, and k is Represents an integer of 0 to 5). ],
[Wherein R 60 represents a substituted or unsubstituted alkylene group having 1 to 6 carbon atoms, a substituted or unsubstituted arylene group having 6 to 10 carbon atoms, or the following general formula [14-1] Or a group represented by [14-2]
(Wherein R 61 represents an alkyl group having 1 to 6 carbon atoms, R 62 represents an alkylene group having 1 to 6 carbon atoms, ring Ar 7 represents a benzene ring or a naphthalene ring, and p is Represents an integer of 0 to 4, or a group represented by the following general formula [14-3]
(Wherein R 63 represents an alkylene group having 1 to 6 carbon atoms, and R 61 , R 62 , and rings Ar 7 and p are the same as above), and m represents an integer of 10 to 10,000. ]. - ポリアクリル酸及びコポリマーが、一般式[1]~[13]記載の化合物及び一般式[14]記載のポリマーから選ばれる架橋剤により架橋されたものである、請求項5記載の組成物。 The composition according to claim 5, wherein the polyacrylic acid and the copolymer are crosslinked with a crosslinking agent selected from the compounds represented by the general formulas [1] to [13] and the polymer represented by the general formula [14].
- 1)シリコンを含有する活物質、2)導電助剤、及び3)請求項1記載の結着剤組成物を含んでなるリチウム電池用のスラリー組成物。 A slurry composition for a lithium battery, comprising 1) an active material containing silicon, 2) a conductive additive, and 3) a binder composition according to claim 1.
- シリコンを含有する活物質が、シリコン;シリコン酸化物;金属と結合したシリコン;或いは、炭素、シリコン、シリコン酸化物又は金属と結合したシリコンのうち少なくとも2種以上を混合したものを含有する、請求項7記載の組成物。 The active material containing silicon contains silicon, silicon oxide, silicon bonded to metal, or a mixture of at least two of carbon, silicon, silicon oxide, or silicon bonded to metal. Item 8. The composition according to Item 7.
- 負極作製用である、請求項7記載の組成物。 The composition according to claim 7, which is for producing a negative electrode.
- 1)シリコンを含有する活物質、2)導電助剤、3)請求項1記載の結着剤組成物由来の結着剤、及び4)集電体を有するリチウム電池用の電極。 An electrode for a lithium battery having 1) an active material containing silicon, 2) a conductive additive, 3) a binder derived from the binder composition according to claim 1, and 4) a current collector.
- シリコンを含有する活物質が、シリコン;シリコン酸化物;金属と結合したシリコン;或いは、炭素、シリコン、シリコン酸化物又は金属と結合したシリコンのうち少なくとも2種以上を混合したものを含有する、請求項10記載の電極。 The active material containing silicon contains silicon, silicon oxide, silicon bonded to metal, or a mixture of at least two of carbon, silicon, silicon oxide, or silicon bonded to metal. Item 10. The electrode according to Item 10.
- 電極が負極である、請求項10記載の電極。 The electrode according to claim 10, wherein the electrode is a negative electrode.
- 請求項7記載のスラリー組成物を集電体上に塗布した後、乾燥させることを特徴とする、リチウム電池用の電極作製方法。 A method for producing an electrode for a lithium battery, wherein the slurry composition according to claim 7 is applied on a current collector and then dried.
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JP2018566104A JP7041399B2 (en) | 2017-02-03 | 2018-02-02 | Binder composition for lithium batteries |
EP18747843.3A EP3579313B1 (en) | 2017-02-03 | 2018-02-02 | Use of a binder agent composition for lithium battery, slurry composition for lithium batteries comprising the binder composition, and electrode using the binder composition |
KR1020197014353A KR102548023B1 (en) | 2017-02-03 | 2018-02-02 | Binder composition for lithium battery |
CN201880004294.1A CN109923711B (en) | 2017-02-03 | 2018-02-02 | Binder composition for lithium battery |
US16/482,973 US11258066B2 (en) | 2017-02-03 | 2018-02-02 | Binder agent composition for lithium battery |
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EP (1) | EP3579313B1 (en) |
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WO2021039959A1 (en) | 2019-08-29 | 2021-03-04 | 富士フイルム和光純薬株式会社 | Binder for electricity storage devices improving dispersibility of conductive assistant |
CN114207883A (en) * | 2021-03-24 | 2022-03-18 | 宁德新能源科技有限公司 | Binder and electrochemical device comprising same |
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EP3579313A4 (en) | 2020-01-08 |
CN109923711B (en) | 2023-06-27 |
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JPWO2018143382A1 (en) | 2019-11-21 |
KR20190110520A (en) | 2019-09-30 |
JP7041399B2 (en) | 2022-03-24 |
US11258066B2 (en) | 2022-02-22 |
TW201832404A (en) | 2018-09-01 |
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