WO2018133736A1 - Brazed plate-type evaporator or condenser for refrigeration device and manufacturing method thereof - Google Patents

Brazed plate-type evaporator or condenser for refrigeration device and manufacturing method thereof Download PDF

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Publication number
WO2018133736A1
WO2018133736A1 PCT/CN2018/072473 CN2018072473W WO2018133736A1 WO 2018133736 A1 WO2018133736 A1 WO 2018133736A1 CN 2018072473 W CN2018072473 W CN 2018072473W WO 2018133736 A1 WO2018133736 A1 WO 2018133736A1
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WO
WIPO (PCT)
Prior art keywords
plate
refrigerant
passage
channel
condenser
Prior art date
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PCT/CN2018/072473
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French (fr)
Chinese (zh)
Inventor
马保伟
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上海冰鑫科技有限公司
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Publication of WO2018133736A1 publication Critical patent/WO2018133736A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/02Evaporators
    • F25B39/022Evaporators with plate-like or laminated elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/04Arrangements for sealing elements into header boxes or end plates
    • F28F9/16Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/02Details of evaporators
    • F25B2339/022Evaporators constructed from a pair of plates forming a space in which is located a refrigerant carrying coil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/043Condensers made by assembling plate-like or laminated elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/06Fastening; Joining by welding

Definitions

  • the invention relates to a brazed plate evaporator or a condenser and a manufacturing method thereof, in particular to a brazed plate evaporator or condenser for use in a refrigeration device and a manufacturing method thereof.
  • evaporators or condensers used in refrigeration equipment such as refrigerators and freezers on the market: tube-plate type, inflation type, fin-tube type and wire tube type.
  • Tube-and-plate evaporator The evaporator is formed by winding a copper tube, an aluminum tube or an iron tube into an S-shaped refrigerant passage, and then bonding it with an orange peel aluminum plate by means of a tape or the like.
  • the structure of the evaporator is single and thick (8-10 mm).
  • the contact between the tube and the plate is point type and line contact, and the effective heat exchange area is small, the heat exchange efficiency is low, the deformation is easy, and the iron pipe is easy to corrode.
  • the evaporator or condenser is a steel tube disk formed into an S-shaped refrigerant passage, and then welded together by a parallel, densely arranged steel wire and a refrigerant pipe spot welding method.
  • the evaporator or the condenser has a single structure, a thick thickness (9-11 mm), and has an effective heat exchange area, low thermal conductivity, low heat exchange efficiency, corrosion resistance, and short life.
  • Inflatable evaporator uses two aluminum plates to print a refrigerant passage on the inner surface with a pressure-resistant powder or paint, and presses the surface of the non-passage portions of the two aluminum plates by superposition rolling. Together, the partially printed refrigerant passage is inflated by inflation to form a passage for the refrigerant. Because the method is high pressure pressing, and the channel has large aperture, large spacing and low density, the drum is also driven on both sides, and the drum surface and the plastic shell of the refrigerator are in point and line contact, and the heat conduction and cooling effects are poor. And the space ratio is large, and the cooling area is small. In addition, such structural changes are small, the appearance is poor, the production efficiency is low, and the manufacturing cost is high, and most of them are hidden inside or hidden places of the lining plate of the refrigeration equipment.
  • the evaporator is made by inserting aluminum foil fins on a plurality of rows of copper tubes or aluminum tubes. The tubes are connected in series to form a refrigerant passage, and the fan is blown through the fins to realize the cooling function.
  • the evaporator is mainly used for intercooled refrigerators and freezers. During cooling, the frosting and frosting phenomenon between the fins is serious, and the defrosting is difficult and the effect is poor, which further reduces the heat exchange efficiency, seriously affects the cooling effect, and causes great energy consumption during use.
  • the invention solves the problems that the existing evaporator and the condenser have thick thickness, large space ratio, small heat exchange area, low refrigeration efficiency, complicated structure, poor appearance, inconvenient production and assembly, low structural strength, easy deformation, etc.
  • the problem in turn, provides a brazed plate evaporator or condenser for use in a refrigeration unit and a method of making same.
  • a brazed plate evaporator or condenser for use in a refrigeration apparatus comprising a front plate and a rear plate, the front plate and the rear plate buckle being joined by a brazed joint, and a refrigerant is formed on the fastening surface
  • the refrigerant flowing out of the main passage and the plurality of branch passages are formed by a convex flow passage on the front plate and a convex flow passage on the rear plate.
  • the refrigerant enters the main passage into two or more parallel arranged passages, and the two or more refrigerants enter the main passage and communicate through the plurality of split sub-channels; the refrigerant flows out of the main passage
  • the two or more refrigerants flowing out of the main channel communicate through a plurality of split sub-channels, changing the cross-sectional area of the split sub-channel to control the refrigerant in the split sub-channel flow.
  • the plurality of branch channels are parallel flow channels, diamond cross flow channels or honeycomb cross flow channels.
  • an outwardly protruding introduction channel and an outwardly protruding extraction channel are further disposed on the fastening surfaces of the front plate and the rear plate, and the introduction channel communicates with the refrigerant into the main channel, and the extraction channel and the refrigerant flow out main
  • the channels are connected, and the introduction channel and the extraction channel are both tubular.
  • the evaporator or the condenser further comprises an inlet passage baffle and an outflow passage baffle, the inlet passage obstruction plate is disposed in the refrigerant entering the main passage, and the outflow passage obstruction plate is disposed on the refrigerant outflow main passage
  • the inlet baffle plate and the outflow channel baffle plate divide the plurality of branch channels into an array branch channel, and the plurality of branch channels entering the channel baffle plate and the lead-in channel are the first group branch channel, and enter the channel choke
  • the plurality of branch channels between the plate and the outflow channel baffle are the second group of branch channels, and the plurality of branch channels between the outflow channel baffle plate and the lead-out channel are the third group of branch channels, and the refrigerant enters through the introduction channel After the first group branch channel enters the refrigerant outflow main channel, the second group branch channel enters the refrigerant into the main channel, and then the third group branch channel enters the refrigerant outflow main channel, and finally flows out through the
  • the main refrigerant enters the main passage and the refrigerant outflow main passage is a plate-fin structure
  • the brazed plate evaporator or the condenser further comprises two waveform split fins, and the two waveform split fins respectively
  • the refrigerant is disposed in the main passage and the refrigerant outflow main passage, and the waveform split fin is connected to the front plate and the rear plate in a brazing manner, and the waveform split fin is a corrugated fin, and each wave wall of the waveform split fin
  • the upper edge is provided with a plurality of split holes, and the diameters of the plurality of split holes are gradually increased from the refrigerant inlet end or the outflow end to the distal end thereof, and the plurality of split holes are adjacent to the refrigerant inlet end or the outflow end to the distal end thereof The spacing of the two split holes is gradually reduced.
  • the refrigeration device is a refrigerator or a freezer.
  • a method for manufacturing a brazed plate evaporator or a condenser on a refrigeration device the manufacturing process: step one, stamping the front plate and the rear plate;
  • Step 2 cleaning the front and back plates
  • Step 3 fastening the front plate and the rear plate
  • Step 4 placing the front plate and the rear plate in a brazing furnace, heating to a brazing temperature, holding for a certain period of time, and then cooling the furnace, the front plate and the rear plate are automatically welded together to check whether the front plate and the rear plate are leaking;
  • Step 5 Process the surface of the brazed evaporator or condenser.
  • the brazing temperature in the step 4 is: when the material of the current plate and the rear plate is aluminum, the heating temperature is 580° C. to 630° C., when the material of the current plate and the rear plate is steel, the heating temperature is 800 ° C ⁇ 1250 ° C, when the material of the current plate and the back plate is copper, the heating temperature is 180 ° C ⁇ 950 ° C, the holding time in the step 4 is 10 minutes ⁇ 40 minutes, the processing method in the step 5 Grinding, painting, coloring, anodizing, electrophoretic painting, electrostatic spraying, hydrophilic or hydrophobic.
  • the invention has the following beneficial effects:
  • the refrigerant passage designed by the invention is a dense single-sided drum passage, the thickness of the flat and thin pipelines is small, the refrigeration area is large, and the distribution area of the refrigerant is compared with the existing evaporator and condenser. More than doubled, therefore, the evaporator and condenser of this structure have higher heat exchange efficiency.
  • the flat surface of the evaporator is in surface contact with the refrigerator casing, and can also be directly used as a freezer compartment and a refrigerating compartment box, and the refrigeration efficiency is higher.
  • the refrigerant passage of the present invention has parallel flow passages, cross passages, honeycomb passages, parallel groups, and S-shaped runners.
  • a variety of channel forms can beautify the product, improve the drainage effect of the defrosting water, and reduce the ice sticking problem.
  • the refrigerant passage of the evaporator and the condenser of the present invention is a flat tube passage structure, and the bending radius thereof is small, and it is convenient to make an ice making box, a small cold box and a small refrigerator which are beautifully and efficiently cooled.
  • the high-efficiency refrigeration capacity of the invention can reduce the working time of the compressor or reduce the power of the compressor, so that the energy consumption of the compressor is reduced, the noise is reduced, and the life is prolonged.
  • the refrigerant of the present invention enters the main passage, the refrigerant outflow main passage, the front plate introduction passage, the front plate take-out passage and the branch passage are both formed by press molding, and therefore, the product of the invention has a flat structure, beautiful appearance, high strength, and evaporation.
  • the product has less frosting, quick and defrosting, and is not easily deformed.
  • the overall thickness of the evaporator and the condenser of the present invention is thin, and can be reduced to less than 2.5 mm, which can reduce the thickness of the evaporator of the refrigerator and reduce the thickness of the thermal insulation foam board by 4 to 5 mm, and the effective volume of the refrigeration equipment. The rate is greatly improved. For the same volume of refrigeration equipment, the amount of foam board and outer metal sheet can be reduced, and the economic and social benefits are great.
  • the refrigeration intensity design and workpiece fabrication in the refrigeration zone are convenient, and the effect is good, the degree of automation is high, and it is convenient for mass production.
  • the internal and external lining plates of the current refrigerators, freezers and showcases can be cooled or dissipated by the evaporator and condenser of the present invention, which not only enlarges the heat exchange area, but also improves the cooling, heat dissipation and efficiency, thereby reducing energy consumption.
  • the present invention is a combination of the front plate 1 and the rear plate 2, and there is no assembly problem, thereby making the structure simple.
  • the invention has good appearance and good concealment, and changes the design concept of the existing refrigeration equipment, and has advantages in producing direct-cooling evaporators and condensers.
  • the fast and super-cooling capacity has better effects on energy saving, preservation and pollution reduction.
  • Figure 1 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigeration apparatus of the present invention (the branch passages 1-5 are DC channels);
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1 (marked 6 in the figure is a lead-out tube);
  • Figure 3 is a cross-sectional view taken along line B-B of Figure 1 (marked 7 in the figure is an introduction tube);
  • Figure 4 is a cross-sectional view taken along line C-C of Figure 1;
  • Figure 5 is a cross-sectional view taken along line D-D of Figure 1;
  • Figure 6 is a cross-sectional view taken along line E-E of Figure 1;
  • Figure 7 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigeration apparatus of the present invention (the branch passages 1-5 are oblique flow passages);
  • Figure 8 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (the branch passages 1-5 are honeycomb flow passages);
  • Figure 9 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (the branch passages 1-5 are parallel sets of S-shaped flow passages);
  • Figure 10 is a cross-sectional view taken along line F-F of Figure 9;
  • Figure 11 is a cross-sectional view taken along line G-G of Figure 9;
  • Figure 12 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (the branch passages 1-5 are honeycomb S-shaped flow passages);
  • Figure 13 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (a refrigerant is introduced into the main passage 1-1 and the refrigerant outflow main passage 1-2 is provided with a waveform split fin 5) ;
  • Figure 14 is a cross-sectional view taken along line H-H of Figure 13;
  • Figure 15 is a cross-sectional view taken along line I-I of Figure 13;
  • Figure 16 is a perspective view showing the structure of the waveform split fin 5;
  • Figure 17 is a cross-sectional view taken along line J-J of Figure 16;
  • Figure 18 is a cross-sectional view taken along line K-K of Figure 16;
  • the present embodiment includes a front plate 1 and a rear plate 2, and the front plate 1 and the rear plate 2 are fastened and brazed, and a refrigerant is formed on the fastening surface.
  • the main channel 1-1, the refrigerant outflow main channel 1-2 and the plurality of branch channels 1-5, one end of each branch channel 1-5 is connected with the refrigerant entering the main channel 1-1, and each branch channel 1 The other end of 5 communicates with the refrigerant outflow main passage 1-2.
  • the refrigerant coverage area can be maximized, the usage amount is the smallest, and the cooling and heat dissipation efficiency are the highest.
  • the two plate faces can be formed. Contact, and a solid connection of metal keys, can achieve industrialization, automation, high efficiency and large production, and has a much higher comprehensive advantage than other forms of evaporators and condensers such as inflation type and wire tube type.
  • the refrigerant entering the main passage 1-1, the refrigerant outflow main passage 1-2, and the plurality of branch passages 1-5 are all in the front panel. 1 or a raised flow path on any of the plates in the rear plate 2.
  • the design is such that the evaporator or the condenser forms a single-sided bulging flow path, and the other plate corresponding to the single-sided bulging flow path is flat, so that when the evaporator or the condenser is mounted on the refrigerator or the freezer, the plane is
  • the plastic housing of the refrigerator is in surface contact, and the prior art is a double-sided drum, and both sides are line contact. Therefore, the single-sided drum has a larger effective use space than the double-sided drum, and the cooling area is increased and shortened.
  • the working time of the compressor, the cooling heat dissipation (heat exchange) speed is fast and the efficiency is high.
  • the evaporator of the single-sided drum flow channel facilitates the surface contact between the flat surface and the plastic housing of the refrigeration equipment, so that the refrigeration speed is faster and the efficiency is higher.
  • the working time is also shortened a lot, the energy consumption is much reduced, and the thickness of the insulation layer can be reduced, the volume of the box can be reduced or the effective space utilization of the box can be increased, and the heat insulating material and the metal material can be saved. If it is an inflated, coiled double-sided drum, the drum surface is in line contact with the plastic casing, and its cooling speed and efficiency are much lower, and the thickness of the insulation layer is increased, the volume of the casing is increased, and waste is wasted.
  • the single-sided drum condenser of this patent can replace the internal adhesive or external condenser used in the market, and can also use the condenser plate as the casing. Board, save a piece of shell metal sheet material.
  • Other compositions and connection relationships are the same as in the first embodiment.
  • Embodiment 3 The refrigerant of the present embodiment enters the main passage 1-1, the refrigerant outflow main passage 1-2, and the plurality of branch passages 1-5 are the convex flow passages on the front plate 1 and the rear plate 2
  • the raised flow paths are formed together.
  • This is designed to make the evaporator or condenser form a double-sided drum flow path.
  • double-sided drum can be used, which can increase the heat dissipation area and enhance the airflow disturbance on one side, which can improve some heat dissipation efficiency.
  • the double-sided drum design can increase the airflow disturbance on one side, thus improving some cooling efficiency.
  • Other compositions and connection relationships are the same as in the first embodiment.
  • the present embodiment is described with reference to FIG. 1.
  • the refrigerant entering the main passage 1-1 of the present embodiment is two or more channels arranged in parallel, and the two or more refrigerants enter the main passage 1- 1 is connected through a plurality of split sub-channels 1-6;
  • the refrigerant outflow main channel 1-2 is two or more parallel arranged channels, and the two or more refrigerants flow out of the main channel 1-2
  • the plurality of split sub-channels 1-6 are connected to each other to change the cross-sectional area of the split sub-channels 1-6 to control the flow rate of the refrigerant in the split sub-channels 1-6, thereby making the distribution of the refrigerant on the board more balanced. .
  • the refrigerant outflow main passage 1-2 is set to a plurality of passages.
  • the increased mainstream is to increase the cross-sectional flow of the refrigerant.
  • the present embodiment is described with reference to FIG. 1.
  • the plurality of branch channels 1-5 of the present embodiment are parallel flow channels, diamond cross flow channels or honeycomb cross flow channels.
  • the parallel flow channel facilitates the flow of the defrosting water into the refrigerator collecting trough along the flow path during melting and melting.
  • the diamond-shaped cross flow channel and the honeycomb cross flow channel encrypt the mesh, so that the proportion of the refrigerant is large and the heat exchange efficiency is high.
  • the total flow rate of the refrigerant during the whole cycle should be similar, that is, the cross-sectional area of the refrigerant flowing through the conduit, the main passage and the branch passage is: the refrigerant enters the main passage
  • the cross-sectional area is close to the cross-sectional area of the refrigerant flowing into the conduit, and the sum of the cross-sectional areas of the refrigerant passing through the branch passage is greater than the sum of the areas flowing into or out of the main passage.
  • Other compositions and connection relationships are the same as in any of the embodiments 1 to 4.
  • an outwardly protruding introduction channel 1-3 and an outwardly protruding lead-out are provided on the fastening surfaces of the front panel 1 and the rear panel 2.
  • Channels 1-4, the introduction channels 1-3 are in communication with the refrigerant entering the main channel 1-1, the outlet channels 1-4 are in communication with the refrigerant outflow main channel 1-2, and the introduction channels 1-3 and the extraction channels 1-4 are Tubular.
  • Other compositions and connection relationships are the same as in any of the embodiments 1 to 4.
  • This embodiment is described with reference to FIG. 9, FIG. 10, FIG. 11, and FIG. 12.
  • the difference of this embodiment is that it also has an inlet passage spoiler 3 and an outflow passage spoiler 4, and enters the passage block.
  • the plate 3 is disposed in the refrigerant entering the main passage 1-1
  • the outflow passage spoiler 4 is disposed in the refrigerant outflow main passage 1-2, and enters the passage spoiler 3 and the outflow passage spoiler 4 to have several branch passages 1-5 is divided into an array branch channel 1-5, and a plurality of branch channels 1-5 entering the channel spoiler 3 and the introduction channel 1-3 are the first group branch channel, and enter the channel spoiler 3 and the outflow channel.
  • the plurality of branch channels 1-5 between the spoiler 4 are the second group of branch channels, and the plurality of branch channels 1-5 between the outflow channel baffle 4 and the lead-out channels 1-4 are the third group of branch channels.
  • the embodiment is not limited to three groups of branch channels, and N groups of branch channels can be set as needed; the refrigerant enters the channel 1-3 and enters the refrigerant outflow main channel 1-2 through the first group branch channel.
  • the second group of branch passages enter the refrigerant into the main passage 1-1, and then the third group branch passage enters the refrigerant flow out of the main passage 1-2, and finally Lead outflow channels 1-4, such multiple cycles, a plurality of sets of branch channels formed only 1-5 S-shaped flow path.
  • the S-shaped flow path makes the temperature distribution of the plate surface more balanced.
  • Other compositions and connection relationships are the same as in the sixth embodiment.
  • the main refrigerant entering main channel 1-1 and the refrigerant outflow main channel 1-2 are both plate-fin structure, and the brazing plate type
  • the evaporator or the condenser further includes two waveform split fins 5, and the two waveform split fins 5 are respectively disposed in the refrigerant entering the main passage 1-1 and the refrigerant outflow main passage 1-2, and the waveform split fins 5 are
  • the front plate 1 and the rear plate 2 are brazed. Increasing the split fins allows for a more even distribution of refrigerant as it flows through the branch channels.
  • Other compositions and connection relationships are the same as in any one of Embodiments 1 to 3.
  • the waveform split fins 5 of the present embodiment are corrugated fins, and each of the corrugated fins 5 has a plurality of shunt holes 5 in the longitudinal direction. 1.
  • the pore diameters of the plurality of split holes 5-1 are gradually increased from the refrigerant inlet end or the outflow end to the distal end thereof, and the refrigerant inlet or outlet end of the plurality of split holes 5-1 The distance between the two shunt holes 5-1 adjacent to the distal end thereof gradually decreases.
  • the plurality of split holes 5-1 from the refrigerant inlet end to the refrigerant outflow end are the first split hole 5-1, the second split hole 5-1, the third split hole 5-1, and the fourth The split hole 5-1...
  • the diameter of the first split hole 5-1 is The diameter of the second split hole 5-1 is The diameter of the third split hole 5-1 is And so on;
  • the distance between the first split hole 5-1 to the second split hole 5-1 is S1
  • the distance between the second split hole 5-1 to the third split hole 5-1 is S2
  • third The pitch of each of the branch holes 5-1 to the fourth branch holes 5-1 is S3, and S3 ⁇ S2 ⁇ S1.
  • the entry and exit of the branch passages by controlling the aperture, the hole pitch and the number of holes punched on the waveform split fins 5.
  • the flow rate of the refrigerant is because the pressure of the refrigerant near the inlet or the outlet of the main passage is large, and the distance between the hole near the inlet or the outlet is large, the diameter of the hole is small, and the number of holes is small, so that the refrigerant can be ensured on the plate.
  • the in-plane distribution is more uniform.
  • the other components and connection relationships are the same as those of the eighth embodiment.
  • Embodiment 10 In this embodiment, the refrigeration device is a refrigerator or a freezer. Other compositions and connection relationships are the same as in the ninth embodiment.
  • Step 1 stamping the front plate 1 and the rear plate 2; using the mold to press the refrigerant into the main channel 1-1, the refrigerant outflow main channel 1-2 and several branch channels 1-5;
  • Step 2 cleaning the front plate 1 and the rear plate 2; cleaning with a neutral cleaning agent or acid-base water;
  • Step 3 fastening the front plate 1 and the rear plate 2;
  • Step 4 The front plate 1 and the rear plate 2 are placed in a brazing furnace, heated to a brazing temperature, and kept for a certain period of time, and then cooled down, the front plate 1 and the rear plate 2 are automatically welded together, and the front plate 1 and the rear are inspected. Whether the plate 2 is leaking; after the front plate 1 and the rear plate 2 are welded together, it is checked whether the front plate 1 and the rear plate 2 are leaked: air or helium gas is passed into the evaporator or the condenser to check whether gas is leaking;
  • Step 5 Process the surface of the brazed evaporator or condenser.
  • solder a filler alloy (solder) whose melting point is lower than that of the base metal alloy, the solder is melted by high temperature heating (the base metal is not melted), so that the liquid solder wets the base material and fills the gap of the plate, and is connected by diffusion. Welding method.
  • the brazing temperature in step 4 is: when the material of the current plate 1 and the rear plate 2 is aluminum, the heating temperature is 580 ° C to 630 ° C, and the current plate 1 and the rear plate 2 are When the material is steel, the heating temperature is 800 ° C to 1250 ° C. When the material of the current plate 1 and the rear plate 2 is copper, the heating temperature is 180 ° C to 950 ° C, and the holding time in the fourth step is 10 minutes. 40 minutes. Other methods are the same as those of the eleventh embodiment.
  • the treatment method in step 5 is performed by sanding, painting, coloring, anodizing, electrophoretic painting, electrostatic spraying, hydrophilic or hydrophobic. Other methods are the same as those of the eleventh embodiment.
  • the first main passage a refrigerant is introduced into the main passage 1-1 and the refrigerant outflow main passage 1-2 on the fastening surfaces of the front plate 1 and the rear plate 2; according to the flow rate and the flow of the refrigerant, the passage is required
  • the waveform split fins 5 can be placed or not placed.
  • the second main channel two parallel disposed refrigerants are formed on the fastening surfaces of the front plate 1 and the rear plate 2 into the main passage 1-1 and two parallel refrigerant discharge main passages 1-2;
  • the third main passage three or more parallel refrigerants are formed on the fastening surfaces of the front plate 1 and the rear plate 2 into the main passage 1-1, and three or more parallel refrigerant discharge main passages are arranged. 1-2;
  • the first type of branch channel parallel flow channel, see Figure 1;
  • the second branch channel a diamond-shaped cross flow channel, see Figure 7;
  • the third branch channel honeycomb cross flow channel, see Figure 8;
  • the above three main channels and the three branch channels can be arbitrarily combined.

Abstract

A brazed plate-type evaporator or condenser for a refrigeration device and a manufacturing method thereof. The evaporator or condenser comprises a front plate (1) and a rear plate (2). The front plate (1) and the rear plate (2) engage with each other, and are connected via brazing. An engagement surface is provided with a refrigerant inlet main channel (1-1), a refrigerant flow outlet main channel (1-2), and multiple branch channels (1-5). One end of each branch channel (1-5) is in communication with the refrigerant inlet main channel (1-1), and the other end of each branch channel (1-5) is in communication with the refrigerant flow outlet main channel (1-2). The manufacturing method comprises: step 1, stamping a front plate (1) and a rear plate (2); step 2, cleaning the front plate (1) and the rear plate (2); step 3, causing the front plate (1) to engage with the rear plate (2); step 4, placing the front plate (1) and the rear plate (2) in a brazing furnace, performing heating to reach a brazing temperature, maintaining the temperature for a certain period of time, then lowering the temperature and taking the front plate (1) and the rear plate (2) out of the brazing furnace such that the front plate (1) and the rear plate (2) are automatically brazed together, and confirming whether the front plate (1) and the rear plate (2) are airtight; and step 5, performing surface treatment on the brazed evaporator or condenser.

Description

用于制冷设备上的钎焊板式蒸发器或冷凝器及其制作方法Brazed plate evaporator or condenser for use in refrigeration equipment and method of making same
相关申请的交叉引用Cross-reference to related applications
本申请要求于2017年01月18日提交中国专利局的申请号为201710034272.7、名称为“用于制冷设备上的钎焊板式蒸发器或冷凝器及其制作方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201710034272.7, entitled "Brazed Plate Evaporator or Condenser for Refrigeration Equipment and Its Manufacturing Method", filed on January 18, 2017 by the Chinese Patent Office, The entire contents of this application are incorporated herein by reference.
技术领域Technical field
本发明涉及一种钎焊板式蒸发器或冷凝器及其制作方法,具体涉及一种用于制冷设备上的钎焊板式蒸发器或冷凝器及其制作方法。The invention relates to a brazed plate evaporator or a condenser and a manufacturing method thereof, in particular to a brazed plate evaporator or condenser for use in a refrigeration device and a manufacturing method thereof.
背景技术Background technique
目前,市面上冰箱、冰柜等制冷设备使用的蒸发器或冷凝器主要有以下四种:管板式、吹胀式、翅片管式和丝管式。At present, there are mainly four types of evaporators or condensers used in refrigeration equipment such as refrigerators and freezers on the market: tube-plate type, inflation type, fin-tube type and wire tube type.
⑴、管板式蒸发器:该蒸发器是将铜管、铝管或铁管盘成S形制冷剂通路,然后用胶带等方式将其与橘皮铝板贴合在一起。该蒸发器的结构单一,厚度较厚(8~10mm),管与板的接触是点式、线式接触,其有效换热面积小、换热效率低、易变形、铁管易腐蚀。(1) Tube-and-plate evaporator: The evaporator is formed by winding a copper tube, an aluminum tube or an iron tube into an S-shaped refrigerant passage, and then bonding it with an orange peel aluminum plate by means of a tape or the like. The structure of the evaporator is single and thick (8-10 mm). The contact between the tube and the plate is point type and line contact, and the effective heat exchange area is small, the heat exchange efficiency is low, the deformation is easy, and the iron pipe is easy to corrode.
⑵、丝管式蒸发器或冷凝器:该蒸发器或冷凝器是将钢管盘成S形制冷剂通路,然后用平行、密集排列的钢丝与制冷剂管路点焊方式焊合在一起。该蒸发器或冷凝器的结构单一,厚度较厚(9~11mm),且有效换热面积小,导热率低、换热效率低、易腐蚀、寿命短。(2) Wire tube evaporator or condenser: The evaporator or condenser is a steel tube disk formed into an S-shaped refrigerant passage, and then welded together by a parallel, densely arranged steel wire and a refrigerant pipe spot welding method. The evaporator or the condenser has a single structure, a thick thickness (9-11 mm), and has an effective heat exchange area, low thermal conductivity, low heat exchange efficiency, corrosion resistance, and short life.
⑶、吹胀式蒸发器:该蒸发器是用两张铝板在内表面用抗压粉体或漆料印刷上制冷剂通路,经过叠合轧制将两张铝板的非通路部分的表面压合在一起,然后再通过吹胀方式将印刷好的制冷剂通路部分吹胀起来,形成制冷剂的通路。因其实现的方法是高压压合,且通道孔径大、间距大、密度低,还要双面起鼓,而起鼓面与冰箱塑料壳体是点、线接触,其导热、制冷效果差,且空间占比大,制冷面积占比小。另外,这种结构变化少,外观差,生产效率低、制造成本高,多是隐藏在制冷设备内衬板的里面或隐蔽处。(3) Inflatable evaporator: The evaporator uses two aluminum plates to print a refrigerant passage on the inner surface with a pressure-resistant powder or paint, and presses the surface of the non-passage portions of the two aluminum plates by superposition rolling. Together, the partially printed refrigerant passage is inflated by inflation to form a passage for the refrigerant. Because the method is high pressure pressing, and the channel has large aperture, large spacing and low density, the drum is also driven on both sides, and the drum surface and the plastic shell of the refrigerator are in point and line contact, and the heat conduction and cooling effects are poor. And the space ratio is large, and the cooling area is small. In addition, such structural changes are small, the appearance is poor, the production efficiency is low, and the manufacturing cost is high, and most of them are hidden inside or hidden places of the lining plate of the refrigeration equipment.
⑷、翅片管式蒸发器:该蒸发器是在多排铜管或铝管上穿上铝箔翅片制成的,管路串联后形成冷媒通道,经风扇吹过翅片实现制冷功能。该蒸发器主要用于间冷式冰箱、冰柜。在制冷时翅片间结霜、挂霜现象严重,且除霜难度大、效果差,这进一步降低换热效率,严重影响制冷效果,导致使用过程中的能耗很大。(4) Finned tube evaporator: The evaporator is made by inserting aluminum foil fins on a plurality of rows of copper tubes or aluminum tubes. The tubes are connected in series to form a refrigerant passage, and the fan is blown through the fins to realize the cooling function. The evaporator is mainly used for intercooled refrigerators and freezers. During cooling, the frosting and frosting phenomenon between the fins is serious, and the defrosting is difficult and the effect is poor, which further reduces the heat exchange efficiency, seriously affects the cooling effect, and causes great energy consumption during use.
发明内容Summary of the invention
本发明是为解决现有蒸发器和冷凝器均存在厚度厚、厚度空间占比大、换热面积小、制冷效率低、结构复杂、外观差、生产装配不方便、结构强度低、易变形等问题,进而提 供一种用于制冷设备上的钎焊板式蒸发器或冷凝器及其制作方法。The invention solves the problems that the existing evaporator and the condenser have thick thickness, large space ratio, small heat exchange area, low refrigeration efficiency, complicated structure, poor appearance, inconvenient production and assembly, low structural strength, easy deformation, etc. The problem, in turn, provides a brazed plate evaporator or condenser for use in a refrigeration unit and a method of making same.
本发明为解决上述技术问题采取的技术方案是:The technical solution adopted by the present invention to solve the above technical problems is:
用于制冷设备上的钎焊板式蒸发器或冷凝器,所述蒸发器或冷凝器包括前板和后板,前板与后板扣合并钎焊连接,在扣合面上形成有制冷剂进入主通道、制冷剂流出主通道和数个支通道,每个支通道的一端与制冷剂进入主通道连通,每个支通道的另一端与制冷剂流出主通道连通。A brazed plate evaporator or condenser for use in a refrigeration apparatus, the evaporator or condenser comprising a front plate and a rear plate, the front plate and the rear plate buckle being joined by a brazed joint, and a refrigerant is formed on the fastening surface The main passage, the refrigerant flows out of the main passage and the plurality of branch passages, one end of each branch passage communicates with the refrigerant entering the main passage, and the other end of each branch passage communicates with the refrigerant outflow main passage.
进一步的,所述制冷剂进入主通道、制冷剂流出主通道和数个支通道均为在前板或后板中任意一块板面上的凸起流道;或者所述制冷剂进入主通道、制冷剂流出主通道和数个支通道为前板上的凸起流道和后板上的凸起流道共同构成。Further, the refrigerant enters the main passage, the refrigerant outflow main passage and the plurality of branch passages are convex flow passages on any one of the front plate or the rear plate; or the refrigerant enters the main passage, The refrigerant flowing out of the main passage and the plurality of branch passages are formed by a convex flow passage on the front plate and a convex flow passage on the rear plate.
进一步的,所述制冷剂进入主通道为两条或多条平行设置的通道,所述两条或多条制冷剂进入主通道之间通过多个分流子通道连通;所述制冷剂流出主通道为两条或多条平行设置的通道,所述两条或多条制冷剂流出主通道之间通过多个分流子通道连通,改变分流子通道的截面积,以控制分流子通道中制冷剂的流量。Further, the refrigerant enters the main passage into two or more parallel arranged passages, and the two or more refrigerants enter the main passage and communicate through the plurality of split sub-channels; the refrigerant flows out of the main passage For two or more channels arranged in parallel, the two or more refrigerants flowing out of the main channel communicate through a plurality of split sub-channels, changing the cross-sectional area of the split sub-channel to control the refrigerant in the split sub-channel flow.
进一步的,所述数个支通道为平行流式流道、菱形交叉式流道或蜂窝交叉式流道。Further, the plurality of branch channels are parallel flow channels, diamond cross flow channels or honeycomb cross flow channels.
进一步的,在前板与后板的扣合面上还设置有向外凸起的引入通道和向外凸起的引出通道,引入通道与制冷剂进入主通道连通,引出通道与制冷剂流出主通道连通,引入通道和引出通道均为管状。Further, an outwardly protruding introduction channel and an outwardly protruding extraction channel are further disposed on the fastening surfaces of the front plate and the rear plate, and the introduction channel communicates with the refrigerant into the main channel, and the extraction channel and the refrigerant flow out main The channels are connected, and the introduction channel and the extraction channel are both tubular.
进一步的,所述蒸发器或冷凝器还包括进入通道阻流板和流出通道阻流板,进入通道阻流板设置在制冷剂进入主通道中,流出通道阻流板设置在制冷剂流出主通道中,进入通道阻流板和流出通道阻流板将数个支通道分为数组支通道,进入通道阻流板与引入通道之间的数个支通道为第一组支通道,进入通道阻流板与流出通道阻流板之间的数个支通道为第二组支通道,流出通道阻流板与引出通道之间的数个支通道为第三组支通道,制冷剂由引入通道进入后经第一组支通道进入制冷剂流出主通道,再由第二组支通道进入制冷剂进入主通道中,再由第三组支通道进入制冷剂流出主通道中,最后经引出通道流出。Further, the evaporator or the condenser further comprises an inlet passage baffle and an outflow passage baffle, the inlet passage obstruction plate is disposed in the refrigerant entering the main passage, and the outflow passage obstruction plate is disposed on the refrigerant outflow main passage The inlet baffle plate and the outflow channel baffle plate divide the plurality of branch channels into an array branch channel, and the plurality of branch channels entering the channel baffle plate and the lead-in channel are the first group branch channel, and enter the channel choke The plurality of branch channels between the plate and the outflow channel baffle are the second group of branch channels, and the plurality of branch channels between the outflow channel baffle plate and the lead-out channel are the third group of branch channels, and the refrigerant enters through the introduction channel After the first group branch channel enters the refrigerant outflow main channel, the second group branch channel enters the refrigerant into the main channel, and then the third group branch channel enters the refrigerant outflow main channel, and finally flows out through the lead channel.
进一步的,所述主制冷剂进入主通道和制冷剂流出主通道均是板翅式结构,所述钎焊板式蒸发器或冷凝器还包括两个波形分流翅片,两个波形分流翅片分别设置在制冷剂进入主通道和制冷剂流出主通道中,波形分流翅片与前板和后板钎焊方式连接,所述波形分流翅片为波形翅片,波形分流翅片的每个波形壁上沿纵向设有数个分流孔,数个分流孔的孔径由制冷剂进入端或流出端至其远端逐渐增大,数个分流孔中由制冷剂进入端或流出端至其远端相邻的两个分流孔间距逐渐减小。Further, the main refrigerant enters the main passage and the refrigerant outflow main passage is a plate-fin structure, and the brazed plate evaporator or the condenser further comprises two waveform split fins, and the two waveform split fins respectively The refrigerant is disposed in the main passage and the refrigerant outflow main passage, and the waveform split fin is connected to the front plate and the rear plate in a brazing manner, and the waveform split fin is a corrugated fin, and each wave wall of the waveform split fin The upper edge is provided with a plurality of split holes, and the diameters of the plurality of split holes are gradually increased from the refrigerant inlet end or the outflow end to the distal end thereof, and the plurality of split holes are adjacent to the refrigerant inlet end or the outflow end to the distal end thereof The spacing of the two split holes is gradually reduced.
进一步的,所述制冷设备为冰箱或冰柜。Further, the refrigeration device is a refrigerator or a freezer.
用于制冷设备上的钎焊板式蒸发器或冷凝器的制作方法,所述制作工艺:步骤一、对 前板和后板进行冲压;A method for manufacturing a brazed plate evaporator or a condenser on a refrigeration device, the manufacturing process: step one, stamping the front plate and the rear plate;
步骤二、对前板和后板进行清洗;Step 2: cleaning the front and back plates;
步骤三、将前板与后板扣合设置;Step 3: fastening the front plate and the rear plate;
步骤四、将前板与后板置于钎焊炉中,加热到钎焊温度,保温一定时间,然后降温出炉后,前板与后板自动焊合,检查前板与后板是否漏气;Step 4: placing the front plate and the rear plate in a brazing furnace, heating to a brazing temperature, holding for a certain period of time, and then cooling the furnace, the front plate and the rear plate are automatically welded together to check whether the front plate and the rear plate are leaking;
步骤五、对钎焊后的蒸发器或冷凝器的表面进行处理。 Step 5. Process the surface of the brazed evaporator or condenser.
进一步的,所述步骤四中的钎焊温度为:当前板和后板的材质为铝质时,加热温度为580℃~630℃,当前板和后板的材质为钢质时,加热温度为800℃~1250℃,当前板和后板的材质为铜质时,加热温度为180℃~950℃,所述步骤四中的保温时间为10分钟~40分钟,所述步骤五中的处理方式采用打磨、喷漆、着色、阳极氧化、电泳涂漆、静电喷涂、亲水或疏水的方式。Further, the brazing temperature in the step 4 is: when the material of the current plate and the rear plate is aluminum, the heating temperature is 580° C. to 630° C., when the material of the current plate and the rear plate is steel, the heating temperature is 800 ° C ~ 1250 ° C, when the material of the current plate and the back plate is copper, the heating temperature is 180 ° C ~ 950 ° C, the holding time in the step 4 is 10 minutes ~ 40 minutes, the processing method in the step 5 Grinding, painting, coloring, anodizing, electrophoretic painting, electrostatic spraying, hydrophilic or hydrophobic.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the invention has the following beneficial effects:
一、本发明设计的制冷剂通道为密集的单面起鼓通道,扁、薄管道的厚度空间占用小,制冷面积占比大,制冷剂的分布面积相比现有的蒸发器、冷凝器要增加一倍以上,因此,该结构的蒸发器、冷凝器换热效率更高。蒸发器的平板面与冰箱壳体是面接触,还可以直接用其做冷冻室和冷藏室箱体,其制冷效率更高。1. The refrigerant passage designed by the invention is a dense single-sided drum passage, the thickness of the flat and thin pipelines is small, the refrigeration area is large, and the distribution area of the refrigerant is compared with the existing evaporator and condenser. More than doubled, therefore, the evaporator and condenser of this structure have higher heat exchange efficiency. The flat surface of the evaporator is in surface contact with the refrigerator casing, and can also be directly used as a freezer compartment and a refrigerating compartment box, and the refrigeration efficiency is higher.
二、本发明的制冷剂通道有平行流通道设置,交叉通道设置、蜂窝状通道设置和平行组、S形流道设置。多种通道形式可以美化产品,改善融霜水引流效果,减轻冰粘问题。2. The refrigerant passage of the present invention has parallel flow passages, cross passages, honeycomb passages, parallel groups, and S-shaped runners. A variety of channel forms can beautify the product, improve the drainage effect of the defrosting water, and reduce the ice sticking problem.
三、本发明的蒸发器、冷凝器的制冷剂通道为扁平管通道结构,其弯曲半径小,很方便做精美高效制冷的制冰盒、小冷箱和小冰箱。3. The refrigerant passage of the evaporator and the condenser of the present invention is a flat tube passage structure, and the bending radius thereof is small, and it is convenient to make an ice making box, a small cold box and a small refrigerator which are beautifully and efficiently cooled.
四、本发明的高效制冷能力,可以减少压缩机的工作时间或降低压缩机的功率,使压缩机的能耗降低、噪音减小、寿命延长。4. The high-efficiency refrigeration capacity of the invention can reduce the working time of the compressor or reduce the power of the compressor, so that the energy consumption of the compressor is reduced, the noise is reduced, and the life is prolonged.
五、本发明的制冷剂进入主通道、制冷剂流出主通道、前板引入通道、前板引出通道和支通道均利用模具压制成形,因此,本发明的产品结构平整、美观、强度高,蒸发器产品结霜少、除霜方便快捷,且不易变形。5. The refrigerant of the present invention enters the main passage, the refrigerant outflow main passage, the front plate introduction passage, the front plate take-out passage and the branch passage are both formed by press molding, and therefore, the product of the invention has a flat structure, beautiful appearance, high strength, and evaporation. The product has less frosting, quick and defrosting, and is not easily deformed.
六、本发明的蒸发器、冷凝器整体厚度薄,可以减薄到2.5mm以下,这可以降低冰箱蒸发器的厚度空间占用和减薄保温泡沫板的厚度4~5mm,对制冷设备的有效容积率提升很大,对于等容积的制冷设备来说,可减少很多泡沫板和外壳金属板的用量,其经济效益和社会效益都很大。6. The overall thickness of the evaporator and the condenser of the present invention is thin, and can be reduced to less than 2.5 mm, which can reduce the thickness of the evaporator of the refrigerator and reduce the thickness of the thermal insulation foam board by 4 to 5 mm, and the effective volume of the refrigeration equipment. The rate is greatly improved. For the same volume of refrigeration equipment, the amount of foam board and outer metal sheet can be reduced, and the economic and social benefits are great.
七、制冷区域的制冷强度设计和工件制作方便,且效果好,自动化生产程度高,便于大批量生产制造。Seventh, the refrigeration intensity design and workpiece fabrication in the refrigeration zone are convenient, and the effect is good, the degree of automation is high, and it is convenient for mass production.
八、目前的冰箱、冰柜和展柜的内外衬板均可采用本发明的蒸发器、冷凝器进行制冷 或散热,不仅扩大换热面积,还能提高制冷、散热能力和效率,从而降低能耗。8. The internal and external lining plates of the current refrigerators, freezers and showcases can be cooled or dissipated by the evaporator and condenser of the present invention, which not only enlarges the heat exchange area, but also improves the cooling, heat dissipation and efficiency, thereby reducing energy consumption.
九、本发明是前板1与后板2扣合而成,不存在装配问题,从而使得结构简单。9. The present invention is a combination of the front plate 1 and the rear plate 2, and there is no assembly problem, thereby making the structure simple.
十、本发明的外观好、隐蔽性好,改变了现有制冷设备的设计理念,在制作直冷式蒸发器、冷凝器方面更具优势。快速、超强的制冷能力对节能、保鲜、减污的效果更好。10. The invention has good appearance and good concealment, and changes the design concept of the existing refrigeration equipment, and has advantages in producing direct-cooling evaporators and condensers. The fast and super-cooling capacity has better effects on energy saving, preservation and pollution reduction.
附图说明DRAWINGS
图1是本发明用于制冷设备上的钎焊板式蒸发器或冷凝器的整体结构立体图(支通道1-5为直流道);Figure 1 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigeration apparatus of the present invention (the branch passages 1-5 are DC channels);
图2是图1的A-A截面图(图中标记6为引出管);Figure 2 is a cross-sectional view taken along line A-A of Figure 1 (marked 6 in the figure is a lead-out tube);
图3是图1的B-B截面图(图中标记7为引入管);Figure 3 is a cross-sectional view taken along line B-B of Figure 1 (marked 7 in the figure is an introduction tube);
图4是图1的C-C截面图;Figure 4 is a cross-sectional view taken along line C-C of Figure 1;
图5是图1的D-D截面图;Figure 5 is a cross-sectional view taken along line D-D of Figure 1;
图6是图1的E-E截面图;Figure 6 is a cross-sectional view taken along line E-E of Figure 1;
图7是本发明用于制冷设备上的钎焊板式蒸发器或冷凝器的整体结构立体图(支通道1-5为斜向流道);Figure 7 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigeration apparatus of the present invention (the branch passages 1-5 are oblique flow passages);
图8是本发明用于制冷设备上的钎焊板式蒸发器或冷凝器的整体结构立体图(支通道1-5为蜂窝状流道);Figure 8 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (the branch passages 1-5 are honeycomb flow passages);
图9是本发明用于制冷设备上的钎焊板式蒸发器或冷凝器的整体结构立体图(支通道1-5为平行组S形流道);Figure 9 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (the branch passages 1-5 are parallel sets of S-shaped flow passages);
图10是图9的F-F截面图;Figure 10 is a cross-sectional view taken along line F-F of Figure 9;
图11是图9的G-G截面图;Figure 11 is a cross-sectional view taken along line G-G of Figure 9;
图12是本发明用于制冷设备上的钎焊板式蒸发器或冷凝器的整体结构立体图(支通道1-5为蜂窝状S形流道);Figure 12 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (the branch passages 1-5 are honeycomb S-shaped flow passages);
图13是本发明用于制冷设备上的钎焊板式蒸发器或冷凝器的整体结构立体图(制冷剂进入主通道1-1和制冷剂流出主通道1-2内设置有波形分流翅片5);Figure 13 is a perspective view showing the overall structure of a brazing plate type evaporator or condenser for use in a refrigerating apparatus of the present invention (a refrigerant is introduced into the main passage 1-1 and the refrigerant outflow main passage 1-2 is provided with a waveform split fin 5) ;
图14是图13的H-H截面图;Figure 14 is a cross-sectional view taken along line H-H of Figure 13;
图15是图13的I-I截面图;Figure 15 is a cross-sectional view taken along line I-I of Figure 13;
图16是波形分流翅片5的结构立体图;Figure 16 is a perspective view showing the structure of the waveform split fin 5;
图17是图16的J-J截面图;Figure 17 is a cross-sectional view taken along line J-J of Figure 16;
图18是图16的K-K截面图。Figure 18 is a cross-sectional view taken along line K-K of Figure 16;
具体实施方式detailed description
具体实施方式一:结合图1至图6说明本实施方式,本实施方式包括前板1和后板2,前板1与后板2扣合并钎焊连接,在扣合面上形成有制冷剂进入主通道1-1、制冷剂流出主 通道1-2和数个支通道1-5,每个支通道1-5的一端与制冷剂进入主通道1-1连通,每个支通道1-5的另一端与制冷剂流出主通道1-2连通。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, the present embodiment will be described with reference to FIG. 1 to FIG. 6. The present embodiment includes a front plate 1 and a rear plate 2, and the front plate 1 and the rear plate 2 are fastened and brazed, and a refrigerant is formed on the fastening surface. The main channel 1-1, the refrigerant outflow main channel 1-2 and the plurality of branch channels 1-5, one end of each branch channel 1-5 is connected with the refrigerant entering the main channel 1-1, and each branch channel 1 The other end of 5 communicates with the refrigerant outflow main passage 1-2.
通过在扣合面上压有密集的、扁小的制冷剂通道,可以使制冷剂覆盖面积最大,使用量最小,制冷、散热效率最高,通过钎焊方式连接,可以使两张板面形成面接触,并且是金属键方式的牢固连接,可以实现工业化、自动化的高效率大生产,比吹胀式、丝管式等其他形式的蒸发器和冷凝器的综合优势高很多。By pressing a dense and small refrigerant passage on the fastening surface, the refrigerant coverage area can be maximized, the usage amount is the smallest, and the cooling and heat dissipation efficiency are the highest. By brazing, the two plate faces can be formed. Contact, and a solid connection of metal keys, can achieve industrialization, automation, high efficiency and large production, and has a much higher comprehensive advantage than other forms of evaporators and condensers such as inflation type and wire tube type.
具体实施方式二:结合图1至图6说明本实施方式,本实施方式的制冷剂进入主通道1-1、制冷剂流出主通道1-2和数个支通道1-5均为在前板1或后板2中任意一块板面上的凸起流道。这样设计为使蒸发器或冷凝器形成单面起鼓流道,与单面起鼓流道对应的另一块板体为平面,使得本蒸发器或冷凝器安装在冰箱或冰柜上时,平面与冰箱塑料壳体是面接触,而现有技术为双面起鼓,双面都是线接触,因此,单面起鼓相比双面起鼓的有效利用空间大,并增加了制冷面积,缩短了压缩机的工作时间,制冷散热(换热)速度快、效率高。就冰箱、冰柜类制冷设备的蒸发器而言,单面起鼓流道的蒸发器有利于其平板面与制冷设备塑料壳体形成面接触,使制冷速度更快、效率更高,压缩机的工作时间也会因此缩短很多,能耗降很多,并且可以减薄保温层厚度,缩小箱体体积或增大箱体的有效空间利用率,还节约保温材料和金属材料。如果是吹胀式、盘管式的双面起鼓,则起鼓面与塑料壳体是线接触,其制冷速度和效率要低很多,并且要增加保温层厚度,增大箱体体积,浪费大量保温材料、金属材料和电能。就冰箱、冰柜类制冷设备的冷凝器而言,用本专利的单面起鼓冷凝器,可以替代现在市场上使用的内粘式或外挂式冷凝器,并且可以用冷凝器板兼做壳体板,省掉一块外壳金属板材料。其它组成及连接关系与具体实施方式一相同。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Two embodiments are described with reference to FIG. 1 to FIG. 6. The refrigerant entering the main passage 1-1, the refrigerant outflow main passage 1-2, and the plurality of branch passages 1-5 are all in the front panel. 1 or a raised flow path on any of the plates in the rear plate 2. The design is such that the evaporator or the condenser forms a single-sided bulging flow path, and the other plate corresponding to the single-sided bulging flow path is flat, so that when the evaporator or the condenser is mounted on the refrigerator or the freezer, the plane is The plastic housing of the refrigerator is in surface contact, and the prior art is a double-sided drum, and both sides are line contact. Therefore, the single-sided drum has a larger effective use space than the double-sided drum, and the cooling area is increased and shortened. The working time of the compressor, the cooling heat dissipation (heat exchange) speed is fast and the efficiency is high. In the case of evaporators for refrigerators and freezers, the evaporator of the single-sided drum flow channel facilitates the surface contact between the flat surface and the plastic housing of the refrigeration equipment, so that the refrigeration speed is faster and the efficiency is higher. The working time is also shortened a lot, the energy consumption is much reduced, and the thickness of the insulation layer can be reduced, the volume of the box can be reduced or the effective space utilization of the box can be increased, and the heat insulating material and the metal material can be saved. If it is an inflated, coiled double-sided drum, the drum surface is in line contact with the plastic casing, and its cooling speed and efficiency are much lower, and the thickness of the insulation layer is increased, the volume of the casing is increased, and waste is wasted. A large amount of insulation materials, metal materials and electrical energy. For the condenser of refrigerator and freezer refrigeration equipment, the single-sided drum condenser of this patent can replace the internal adhesive or external condenser used in the market, and can also use the condenser plate as the casing. Board, save a piece of shell metal sheet material. Other compositions and connection relationships are the same as in the first embodiment.
具体实施方式三:本实施方式的制冷剂进入主通道1-1、制冷剂流出主通道1-2和数个支通道1-5为前板1上的凸起流道和后板2上的凸起流道共同构成。这样设计为使蒸发器或冷凝器形成双面起鼓流道,对于外挂式的冷凝器,可以使用双面起鼓,这样可以增加一些散热面积和增强一面的气流扰动,可提高一些散热效率。对于特殊的双面制冷装置,双面起鼓设计,可以增加一面的气流扰动,进而提高一些制冷效率。其它组成及连接关系与具体实施方式一相同。Embodiment 3: The refrigerant of the present embodiment enters the main passage 1-1, the refrigerant outflow main passage 1-2, and the plurality of branch passages 1-5 are the convex flow passages on the front plate 1 and the rear plate 2 The raised flow paths are formed together. This is designed to make the evaporator or condenser form a double-sided drum flow path. For the external condenser, double-sided drum can be used, which can increase the heat dissipation area and enhance the airflow disturbance on one side, which can improve some heat dissipation efficiency. For special double-sided refrigerating devices, the double-sided drum design can increase the airflow disturbance on one side, thus improving some cooling efficiency. Other compositions and connection relationships are the same as in the first embodiment.
具体实施方式四:结合图1说明本实施方式,本实施方式的制冷剂进入主通道1-1为两条或多条平行设置的通道,所述两条或多条制冷剂进入主通道1-1之间通过多个分流子通道1-6连通;所述制冷剂流出主通道1-2为两条或多条平行设置的通道,所述两条或多条制冷剂流出主通道1-2之间通过多个分流子通道1-6连通,改变分流子通道1-6的截面积,以控制分流子通道1-6中制冷剂的流量,从而使制冷剂在板面上的分布更加均衡。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 4: The present embodiment is described with reference to FIG. 1. The refrigerant entering the main passage 1-1 of the present embodiment is two or more channels arranged in parallel, and the two or more refrigerants enter the main passage 1- 1 is connected through a plurality of split sub-channels 1-6; the refrigerant outflow main channel 1-2 is two or more parallel arranged channels, and the two or more refrigerants flow out of the main channel 1-2 The plurality of split sub-channels 1-6 are connected to each other to change the cross-sectional area of the split sub-channels 1-6 to control the flow rate of the refrigerant in the split sub-channels 1-6, thereby making the distribution of the refrigerant on the board more balanced. .
当制冷剂进入主通道1-1截面面积较小时,需要将制冷剂进入主通道1-1设置为两条或 多条通道;当制冷剂流出主通道1-2的截面面积较大时,需要将制冷剂流出主通道1-2设置为多条以上通道。增加的主流道是为了增加制冷剂的截面流量。其它组成及连接关系与具体实施方式一相同。When the cross-sectional area of the refrigerant entering the main passage 1-1 is small, it is necessary to set the refrigerant into the main passage 1-1 as two or more passages; when the cross-sectional area of the refrigerant flowing out of the main passage 1-2 is large, it is required The refrigerant outflow main passage 1-2 is set to a plurality of passages. The increased mainstream is to increase the cross-sectional flow of the refrigerant. Other compositions and connection relationships are the same as in the first embodiment.
具体实施方式五:结合图1说明本实施方式,本实施方式的数个支通道1-5为平行流式流道、菱形交叉式流道或蜂窝交叉式流道。平行流式流道有利于在熔冰、熔霜时便于融霜水顺流道流入冰箱集流槽中。菱形交叉式流道和蜂窝交叉式流道使网格加密,使得制冷剂的占比大、换热效率高。为了确保蒸发器或冷凝器的制冷量、散热量,制冷剂在整个循环过程中的总流量要相近,即制冷剂流经导管、主通道和支通道的截面积条件是:制冷剂进入主通道的截面积要接近于导管中流入的制冷剂截面积,制冷剂同时通过支通道的截面积之和要大于流入或流出主通道的面积之和。其它组成及连接关系与具体实施方式一至四中任意一个实施方式相同。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS V. The present embodiment is described with reference to FIG. 1. The plurality of branch channels 1-5 of the present embodiment are parallel flow channels, diamond cross flow channels or honeycomb cross flow channels. The parallel flow channel facilitates the flow of the defrosting water into the refrigerator collecting trough along the flow path during melting and melting. The diamond-shaped cross flow channel and the honeycomb cross flow channel encrypt the mesh, so that the proportion of the refrigerant is large and the heat exchange efficiency is high. In order to ensure the cooling capacity and heat dissipation of the evaporator or condenser, the total flow rate of the refrigerant during the whole cycle should be similar, that is, the cross-sectional area of the refrigerant flowing through the conduit, the main passage and the branch passage is: the refrigerant enters the main passage The cross-sectional area is close to the cross-sectional area of the refrigerant flowing into the conduit, and the sum of the cross-sectional areas of the refrigerant passing through the branch passage is greater than the sum of the areas flowing into or out of the main passage. Other compositions and connection relationships are the same as in any of the embodiments 1 to 4.
具体实施方式六:结合图1说明本实施方式,本实施方式是在前板1与后板2的扣合面上还设置有向外凸起的引入通道1-3和向外凸起的引出通道1-4,引入通道1-3与制冷剂进入主通道1-1连通,引出通道1-4与制冷剂流出主通道1-2连通,引入通道1-3和引出通道1-4均为管状。其它组成及连接关系与具体实施方式一至四中任意一个实施方式相同。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Sixth embodiment: The present embodiment is described with reference to FIG. 1. In this embodiment, an outwardly protruding introduction channel 1-3 and an outwardly protruding lead-out are provided on the fastening surfaces of the front panel 1 and the rear panel 2. Channels 1-4, the introduction channels 1-3 are in communication with the refrigerant entering the main channel 1-1, the outlet channels 1-4 are in communication with the refrigerant outflow main channel 1-2, and the introduction channels 1-3 and the extraction channels 1-4 are Tubular. Other compositions and connection relationships are the same as in any of the embodiments 1 to 4.
具体实施方式七:结合图9、图10、图11和图12说明本实施方式,本实施方式不同的是它还增加有进入通道阻流板3和流出通道阻流板4,进入通道阻流板3设置在制冷剂进入主通道1-1中,流出通道阻流板4设置在制冷剂流出主通道1-2中,进入通道阻流板3和流出通道阻流板4将数个支通道1-5分为数组支通道1-5,进入通道阻流板3与引入通道1-3之间的数个支通道1-5为第一组支通道,进入通道阻流板3与流出通道阻流板4之间的数个支通道1-5为第二组支通道,流出通道阻流板4与引出通道1-4之间的数个支通道1-5为第三组支通道,以此类推,本实施方式不局限于三组支通道,可根据需要设置N组支通道;制冷剂由引入通道1-3进入后经第一组支通道进入制冷剂流出主通道1-2,再由第二组支通道进入制冷剂进入主通道1-1中,再由第三组支通道进入制冷剂流出主通道1-2中,最后经引出通道1-4流出,这样的多次循环,多组支通道1-5既形成了S形流道。S形流道使得板面的温度分布更加均衡。其它组成及连接关系与具体实施方式六相同。BEST MODE FOR CARRYING OUT THE INVENTION Seventh Embodiment: This embodiment is described with reference to FIG. 9, FIG. 10, FIG. 11, and FIG. 12. The difference of this embodiment is that it also has an inlet passage spoiler 3 and an outflow passage spoiler 4, and enters the passage block. The plate 3 is disposed in the refrigerant entering the main passage 1-1, and the outflow passage spoiler 4 is disposed in the refrigerant outflow main passage 1-2, and enters the passage spoiler 3 and the outflow passage spoiler 4 to have several branch passages 1-5 is divided into an array branch channel 1-5, and a plurality of branch channels 1-5 entering the channel spoiler 3 and the introduction channel 1-3 are the first group branch channel, and enter the channel spoiler 3 and the outflow channel. The plurality of branch channels 1-5 between the spoiler 4 are the second group of branch channels, and the plurality of branch channels 1-5 between the outflow channel baffle 4 and the lead-out channels 1-4 are the third group of branch channels. By way of example, the embodiment is not limited to three groups of branch channels, and N groups of branch channels can be set as needed; the refrigerant enters the channel 1-3 and enters the refrigerant outflow main channel 1-2 through the first group branch channel. Then, the second group of branch passages enter the refrigerant into the main passage 1-1, and then the third group branch passage enters the refrigerant flow out of the main passage 1-2, and finally Lead outflow channels 1-4, such multiple cycles, a plurality of sets of branch channels formed only 1-5 S-shaped flow path. The S-shaped flow path makes the temperature distribution of the plate surface more balanced. Other compositions and connection relationships are the same as in the sixth embodiment.
具体实施方式八:结合图13至图18说明本实施方式,本实施方式为主制冷剂进入主通道1-1和制冷剂流出主通道1-2均是板翅式结构,所述钎焊板式蒸发器或冷凝器还包括两个波形分流翅片5,两个波形分流翅片5分别设置在制冷剂进入主通道1-1和制冷剂流出主通道1-2中,波形分流翅片5与前板1和后板2钎焊方式连接。增加分流翅片,可使制冷剂流经支通道时分布的更加均衡。其它组成及连接关系与具体实施方式一至三中任意一个实施方式相同。BEST MODE FOR CARRYING OUT THE INVENTION Eighth: The present embodiment will be described with reference to FIG. 13 to FIG. 18. In this embodiment, the main refrigerant entering main channel 1-1 and the refrigerant outflow main channel 1-2 are both plate-fin structure, and the brazing plate type The evaporator or the condenser further includes two waveform split fins 5, and the two waveform split fins 5 are respectively disposed in the refrigerant entering the main passage 1-1 and the refrigerant outflow main passage 1-2, and the waveform split fins 5 are The front plate 1 and the rear plate 2 are brazed. Increasing the split fins allows for a more even distribution of refrigerant as it flows through the branch channels. Other compositions and connection relationships are the same as in any one of Embodiments 1 to 3.
具体实施方式九:结合图16至图18说明本实施方式,本实施方式的波形分流翅片5为波形翅片,波形分流翅片5的每个波形壁上沿纵向设有数个分流孔5-1,为确保制冷剂分布均匀,数个分流孔5-1的孔径由制冷剂进入端或流出端至其远端逐渐增大,数个分流孔5-1中由制冷剂进入端或流出端至其远端相邻的两个分流孔5-1间距逐渐减小。例如:制冷剂进入端至制冷剂流出端的数个分流孔5-1依次为第一个分流孔5-1、第二个分流孔5-1、第三个分流孔5-1、第四个分流孔5-1……,第一个分流孔5-1的直径为
Figure PCTCN2018072473-appb-000001
第二个分流孔5-1的直径为
Figure PCTCN2018072473-appb-000002
第三个分流孔5-1的直径为
Figure PCTCN2018072473-appb-000003
依此类推;第一个分流孔5-1至第二个分流孔5-1的间距为S1、第二个分流孔5-1至第三个分流孔5-1的间距为S2、第三个分流孔5-1至第四个分流孔5-1的间距为S3,S3<S2<S1。为了保证靠近引入、引出导管处和远离引入、引出导管处的制冷剂流量相近,我们通过控制冲压在波形分流翅片5上的孔径、孔距和孔数,即可调节进入和流出支通道的制冷剂流量,原因是制冷剂在靠近主通道入口或出口处的压力大,那在靠近入口处或出口的孔距要大、孔径要小、孔数要少,这样就可以保证制冷剂在板面内的分布更加均匀。与其它组成及连接关系与具体实施方式八相同。
9 is a description of the present embodiment. The waveform split fins 5 of the present embodiment are corrugated fins, and each of the corrugated fins 5 has a plurality of shunt holes 5 in the longitudinal direction. 1. In order to ensure uniform distribution of the refrigerant, the pore diameters of the plurality of split holes 5-1 are gradually increased from the refrigerant inlet end or the outflow end to the distal end thereof, and the refrigerant inlet or outlet end of the plurality of split holes 5-1 The distance between the two shunt holes 5-1 adjacent to the distal end thereof gradually decreases. For example, the plurality of split holes 5-1 from the refrigerant inlet end to the refrigerant outflow end are the first split hole 5-1, the second split hole 5-1, the third split hole 5-1, and the fourth The split hole 5-1..., the diameter of the first split hole 5-1 is
Figure PCTCN2018072473-appb-000001
The diameter of the second split hole 5-1 is
Figure PCTCN2018072473-appb-000002
The diameter of the third split hole 5-1 is
Figure PCTCN2018072473-appb-000003
And so on; the distance between the first split hole 5-1 to the second split hole 5-1 is S1, the distance between the second split hole 5-1 to the third split hole 5-1 is S2, third The pitch of each of the branch holes 5-1 to the fourth branch holes 5-1 is S3, and S3 < S2 < S1. In order to ensure that the refrigerant flow near the introduction and exit conduits and away from the lead-in and lead-out conduits is similar, we can adjust the entry and exit of the branch passages by controlling the aperture, the hole pitch and the number of holes punched on the waveform split fins 5. The flow rate of the refrigerant is because the pressure of the refrigerant near the inlet or the outlet of the main passage is large, and the distance between the hole near the inlet or the outlet is large, the diameter of the hole is small, and the number of holes is small, so that the refrigerant can be ensured on the plate. The in-plane distribution is more uniform. The other components and connection relationships are the same as those of the eighth embodiment.
具体实施方式十:本实施方式是制冷设备为冰箱或冰柜。其它组成及连接关系与具体实施方式九相同。Embodiment 10: In this embodiment, the refrigeration device is a refrigerator or a freezer. Other compositions and connection relationships are the same as in the ninth embodiment.
具体实施方式十一:结合图1说明本实施方式,本实施方式是通过以下步骤实现的:BEST MODE FOR CARRYING OUT THE INVENTION Embodiment 11 This embodiment is described with reference to FIG. 1. The present embodiment is implemented by the following steps:
步骤一、对前板1和后板2进行冲压;利用模具压制出制冷剂进入主通道1-1、制冷剂流出主通道1-2和数个支通道1-5; Step 1, stamping the front plate 1 and the rear plate 2; using the mold to press the refrigerant into the main channel 1-1, the refrigerant outflow main channel 1-2 and several branch channels 1-5;
步骤二、对前板1和后板2进行清洗;用中性清洗剂或酸碱水清洗;Step 2: cleaning the front plate 1 and the rear plate 2; cleaning with a neutral cleaning agent or acid-base water;
步骤三、将前板1与后板2扣合设置;Step 3: fastening the front plate 1 and the rear plate 2;
步骤四、将前板1与后板2置于钎焊炉中,加热到钎焊温度,保温一定时间,然后降温出炉后,前板1与后板2自动焊合,检查前板1与后板2是否漏气;前板1与后板2焊合后,检查前板1与后板2是否漏:向蒸发器或冷凝器内通空气或氦气,以检查是否漏气;Step 4: The front plate 1 and the rear plate 2 are placed in a brazing furnace, heated to a brazing temperature, and kept for a certain period of time, and then cooled down, the front plate 1 and the rear plate 2 are automatically welded together, and the front plate 1 and the rear are inspected. Whether the plate 2 is leaking; after the front plate 1 and the rear plate 2 are welded together, it is checked whether the front plate 1 and the rear plate 2 are leaked: air or helium gas is passed into the evaporator or the condenser to check whether gas is leaking;
步骤五、对钎焊后的蒸发器或冷凝器的表面进行处理。 Step 5. Process the surface of the brazed evaporator or condenser.
钎焊——利用熔点比母材合金低的填充合金(钎料),经高温加热使钎料熔化(母材不熔化),使液态钎料润湿母材并填充板间隙,通过扩散实现连接的焊接方法。Brazing - using a filler alloy (solder) whose melting point is lower than that of the base metal alloy, the solder is melted by high temperature heating (the base metal is not melted), so that the liquid solder wets the base material and fills the gap of the plate, and is connected by diffusion. Welding method.
具体实施方式十二:本实施方式是步骤四中的钎焊温度为:当前板1和后板2的材质为铝质时,加热温度为580℃~630℃,当前板1和后板2的材质为钢质时,加热温度为800℃~1250℃,当前板1和后板2的材质为铜质时,加热温度为180℃~950℃,所述步骤四中的保温时间为10分钟~40分钟。其它方法与具体实施方式十一相同。Embodiment 12: In this embodiment, the brazing temperature in step 4 is: when the material of the current plate 1 and the rear plate 2 is aluminum, the heating temperature is 580 ° C to 630 ° C, and the current plate 1 and the rear plate 2 are When the material is steel, the heating temperature is 800 ° C to 1250 ° C. When the material of the current plate 1 and the rear plate 2 is copper, the heating temperature is 180 ° C to 950 ° C, and the holding time in the fourth step is 10 minutes. 40 minutes. Other methods are the same as those of the eleventh embodiment.
具体实施方式十三:本实施方式是步骤五中的处理方式采用打磨、喷漆、着色、阳极氧化、电泳涂漆、静电喷涂、亲水或疏水的方式。其它方法与具体实施方式十一相同。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 13: In this embodiment, the treatment method in step 5 is performed by sanding, painting, coloring, anodizing, electrophoretic painting, electrostatic spraying, hydrophilic or hydrophobic. Other methods are the same as those of the eleventh embodiment.
上述实施方式中有三种主通道和三种以上的支通道:In the above embodiment, there are three main channels and three or more branch channels:
第一种主通道:在前板1与后板2的扣合面上形成一条制冷剂进入主通道1-1和制冷剂流出主通道1-2;根据制冷剂的流量和分流需要,通道内可以放置或不放置波形分流翅片5。The first main passage: a refrigerant is introduced into the main passage 1-1 and the refrigerant outflow main passage 1-2 on the fastening surfaces of the front plate 1 and the rear plate 2; according to the flow rate and the flow of the refrigerant, the passage is required The waveform split fins 5 can be placed or not placed.
第二种主通道:在前板1与后板2的扣合面上形成有两条平行设置的制冷剂进入主通道1-1和两条平行设置的制冷剂流出主通道1-2;The second main channel: two parallel disposed refrigerants are formed on the fastening surfaces of the front plate 1 and the rear plate 2 into the main passage 1-1 and two parallel refrigerant discharge main passages 1-2;
第三种主通道:在前板1与后板2的扣合面上形成三条及三条以上的平行设置的制冷剂进入主通道1-1和三条及三条以上的平行设置的制冷剂流出主通道1-2;The third main passage: three or more parallel refrigerants are formed on the fastening surfaces of the front plate 1 and the rear plate 2 into the main passage 1-1, and three or more parallel refrigerant discharge main passages are arranged. 1-2;
第一种支通道:平行流式流道,见图1;The first type of branch channel: parallel flow channel, see Figure 1;
第二种支通道:菱形交叉式流道,见图7;The second branch channel: a diamond-shaped cross flow channel, see Figure 7;
第三种支通道:蜂窝交叉式流道,见图8;The third branch channel: honeycomb cross flow channel, see Figure 8;
上述三种主通道和三种支通道可以任意组合。The above three main channels and the three branch channels can be arbitrarily combined.

Claims (10)

  1. 一种用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述蒸发器或冷凝器包括前板(1)和后板(2),前板(1)与后板(2)扣合并钎焊连接,在扣合面上形成有制冷剂进入主通道(1-1)、制冷剂流出主通道(1-2)和数个支通道(1-5),每个支通道(1-5)的一端与制冷剂进入主通道(1-1)连通,每个支通道(1-5)的另一端与制冷剂流出主通道(1-2)连通。A brazed plate evaporator or condenser for use in a refrigeration apparatus, characterized in that the evaporator or condenser comprises a front plate (1) and a rear plate (2), a front plate (1) and a rear plate ( 2) The buckle is combined with the brazed joint, and refrigerant is formed on the fastening surface into the main passage (1-1), the refrigerant outflow main passage (1-2) and several branch passages (1-5), each branch One end of the passage (1-5) communicates with the refrigerant entering the main passage (1-1), and the other end of each branch passage (1-5) communicates with the refrigerant outflow main passage (1-2).
  2. 根据权利要求1所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述制冷剂进入主通道(1-1)、制冷剂流出主通道(1-2)和数个支通道(1-5)均为在前板(1)或后板(2)中任意一块板面上的凸起流道,或者所述制冷剂进入主通道(1-1)、制冷剂流出主通道(1-2)和数个支通道(1-5)为前板(1)上的凸起流道和后板(2)上的凸起流道共同构成。A brazed plate evaporator or condenser for use in a refrigerating apparatus according to claim 1, wherein said refrigerant enters the main passage (1-1), the refrigerant flows out of the main passage (1-2), and A plurality of branch passages (1-5) are convex flow passages on any one of the front plate (1) or the rear plate (2), or the refrigerant enters the main passage (1-1), and the refrigerant The agent outflow main channel (1-2) and the plurality of branch channels (1-5) are formed by the convex flow path on the front plate (1) and the convex flow path on the rear plate (2).
  3. 根据权利要求1所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述制冷剂进入主通道(1-1)为两条或多条平行设置的通道,所述两条或多条制冷剂进入主通道(1-1)之间通过多个分流子通道(1-6)连通;所述制冷剂流出主通道(1-2)为两条或三条平行设置的通道,所述两条或多条制冷剂流出主通道(1-2)之间通过多个分流子通道(1-6)连通,改变分流子通道(1-6)的截面积,以控制分流子通道(1-6)中制冷剂的流量。A brazed plate evaporator or condenser for use in a refrigerating apparatus according to claim 1, wherein said refrigerant enters the main passage (1-1) as two or more parallelly disposed passages. The two or more refrigerants enter the main passage (1-1) and communicate through the plurality of split sub-channels (1-6); the refrigerant flows out of the main passage (1-2) in two or three parallel arrangements Channel, the two or more refrigerants flowing out of the main channel (1-2) are connected through a plurality of split sub-channels (1-6), and the cross-sectional area of the split sub-channels (1-6) is changed to control The flow rate of the refrigerant in the sub-channels (1-6).
  4. 根据权利要求1至3中任意一个权利要求所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述数个支通道(1-5)为平行流式流道、菱形交叉式流道或蜂窝交叉式流道。A brazed plate evaporator or condenser for use in a refrigerating apparatus according to any one of claims 1 to 3, wherein said plurality of branch passages (1-5) are parallel flow passages , diamond-shaped cross flow channel or honeycomb cross flow channel.
  5. 根据权利要求1至3中任意一个权利要求所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:在前板(1)与后板(2)的扣合面上还设置有向外凸起的引入通道(1-3)和向外凸起的引出通道(1-4),引入通道(1-3)与制冷剂进入主通道(1-1)连通,引出通道(1-4)与制冷剂流出主通道(1-2)连通,引入通道(1-3)和引出通道(1-4)均为管状。A brazed plate evaporator or condenser for use in a refrigeration apparatus according to any one of claims 1 to 3, characterized in that on the fastening faces of the front plate (1) and the rear plate (2) Further, an outwardly protruding introduction passage (1-3) and an outwardly convex extraction passage (1-4) are provided, and the introduction passage (1-3) communicates with the refrigerant into the main passage (1-1) to lead out The passage (1-4) is in communication with the refrigerant outflow main passage (1-2), and the introduction passage (1-3) and the extraction passage (1-4) are both tubular.
  6. 根据权利要求5所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述蒸发器或冷凝器还包括进入通道阻流板(3)和流出通道阻流板(4),进入通道阻流板(3)设置在制冷剂进入主通道(1-1)中,流出通道阻流板(4)设置在制冷剂流出主通道(1-2)中,进入通道阻流板(3)和流出通道阻流板(4)将数个支通道(1-5)分为数组支通道(1-5),进入通道阻流板(3)与引入通道(1-3)之间的数个支通道(1-5)为第一组支通道,进入通道阻流板(3)与流出通道阻流板(4)之间的数个支通道(1-5)为第二组支通道,流出通道阻流板(4)与引出通道(1-4)之间的数个支通道(1-5)为第三组支通道,制冷剂由引入通 道(1-3)进入后经第一组支通道进入制冷剂流出主通道(1-2),再由第二组支通道进入制冷剂进入主通道(1-1)中,再由第三组支通道进入制冷剂流出主通道(1-2)中,最后经引出通道(1-4)流出。A brazed plate evaporator or condenser for use in a refrigerating apparatus according to claim 5, wherein said evaporator or condenser further comprises an inlet passage spoiler (3) and an outflow passage spoiler ( 4), the inlet passage spoiler (3) is arranged in the refrigerant entering the main passage (1-1), and the outflow passage spoiler (4) is arranged in the refrigerant outflow main passage (1-2) to enter the passage resistance The flow plate (3) and the outflow channel spoiler (4) divide the plurality of branch channels (1-5) into an array branch channel (1-5), and enter the channel spoiler (3) and the introduction channel (1-3). The plurality of branch channels (1-5) between the two groups are the first group of branch channels, and the plurality of branch channels (1-5) between the channel blocker (3) and the outflow channel blocker (4) are The second group of branch channels, the plurality of branch channels (1-5) between the outflow channel spoiler (4) and the lead-out channels (1-4) are the third group of branch channels, and the refrigerant is introduced into the channel (1-3) After entering, the first group of branch passages enter the refrigerant outflow main passage (1-2), and then the second group branch passage enters the refrigerant into the main passage (1-1), and then enters the refrigeration through the third group branch passage. The agent flows out of the main channel (1-2) and finally flows out through the outlet channel (1-4).
  7. 根据权利要求1至3中任意一个权利要求所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述主制冷剂进入主通道(1-1)和制冷剂流出主通道(1-2)均是板翅式结构,所述钎焊板式蒸发器或冷凝器还包括两个波形分流翅片(5),两个波形分流翅片(5)分别设置在制冷剂进入主通道(1-1)和制冷剂流出主通道(1-2)中,波形分流翅片(5)与前板(1)和后板(2)钎焊方式连接,所述波形分流翅片(5)为波形翅片,波形分流翅片(5)的每个波形壁上沿纵向设有数个分流孔(5-1),数个分流孔(5-1)的孔径由制冷剂进入端或流出端至其远端逐渐增大,数个分流孔(5-1)中由制冷剂进入端或流出端至其远端相邻的两个分流孔(5-1)间距逐渐减小。A brazed plate evaporator or condenser for use in a refrigerating apparatus according to any one of claims 1 to 3, characterized in that said main refrigerant enters the main passage (1-1) and the refrigerant flows out The main channels (1-2) are all plate-fin structure, the brazed plate evaporator or condenser further comprises two waveform split fins (5), and the two waveform split fins (5) are respectively arranged in the refrigerant Entering the main channel (1-1) and the refrigerant outflow main channel (1-2), the waveform split fin (5) is brazed to the front plate (1) and the rear plate (2), and the waveform is divided into wings. The sheet (5) is a corrugated fin, and each of the corrugated fins (5) has a plurality of split holes (5-1) in the longitudinal direction, and the apertures of the plurality of split holes (5-1) are entered by the refrigerant. The end or the outflow end gradually increases to the distal end thereof, and the distance between the two branching holes (5-1) in the plurality of diverting holes (5-1) from the refrigerant inlet end or the outflow end to the distal end thereof is gradually decreased. .
  8. 根据权利要求7所述的用于制冷设备上的钎焊板式蒸发器或冷凝器,其特征在于:所述制冷设备为冰箱或冰柜。A brazed plate evaporator or condenser for use in a refrigerating apparatus according to claim 7, wherein said refrigerating apparatus is a refrigerator or a freezer.
  9. 权利要求1所述的用于制冷设备上的钎焊板式蒸发器或冷凝器的制作方法,其特征在于:所述方法是通过以下步骤实现的:A method of fabricating a brazed plate evaporator or condenser for use in a refrigeration apparatus according to claim 1, wherein said method is implemented by the following steps:
    步骤一、对前板(1)和后板(2)进行冲压;Step 1: Stamping the front plate (1) and the rear plate (2);
    步骤二、对前板(1)和后板(2)进行清洗;Step 2: cleaning the front plate (1) and the rear plate (2);
    步骤三、将前板(1)与后板(2)扣合设置;Step 3: fasten the front plate (1) and the rear plate (2);
    步骤四、将前板(1)与后板(2)置于钎焊炉中,加热到钎焊温度,保温一定时间,然后降温出炉后,前板(1)与后板(2)自动焊合,检查前板(1)与后板(2)是否漏气;Step 4: The front plate (1) and the rear plate (2) are placed in a brazing furnace, heated to a brazing temperature, kept for a certain period of time, and then cooled, and then the front plate (1) and the rear plate (2) are automatically welded. Check whether the front plate (1) and the rear plate (2) are leaking;
    步骤五、对钎焊后的蒸发器或冷凝器的表面进行处理。Step 5. Process the surface of the brazed evaporator or condenser.
  10. 根据权利要求9所述的用于制冷设备上的钎焊板式蒸发器或冷凝器的制作方法,其特征在于:所述步骤四中的钎焊温度为:当前板(1)和后板(2)的材质为铝质时,加热温度为580℃~630℃,当前板(1)和后板(2)的材质为钢质时,加热温度为800℃~1250℃,当前板(1)和后板(2)的材质为铜质时,加热温度为180℃~950℃,所述步骤四中的保温时间为10分钟~40分钟,所述步骤五中的处理方式采用打磨、喷漆、着色、阳极氧化、电泳涂漆、静电喷涂、亲水或疏水的方式。The method for manufacturing a brazed plate evaporator or condenser for use in a refrigerating apparatus according to claim 9, wherein the brazing temperature in the step four is: a current plate (1) and a rear plate (2) When the material is aluminum, the heating temperature is 580 ° C ~ 630 ° C, when the material of the current plate (1) and the rear plate ( 2 ) is steel, the heating temperature is 800 ° C ~ 1250 ° C, the current plate (1) and When the material of the back plate (2) is copper, the heating temperature is 180 ° C to 950 ° C, and the holding time in the fourth step is 10 minutes to 40 minutes, and the processing method in the step 5 is sanding, painting, coloring. , anodizing, electrophoretic painting, electrostatic spraying, hydrophilic or hydrophobic.
PCT/CN2018/072473 2017-01-18 2018-01-12 Brazed plate-type evaporator or condenser for refrigeration device and manufacturing method thereof WO2018133736A1 (en)

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CN106766395B (en) * 2017-01-18 2023-11-24 上海冰鑫科技有限公司 Brazing sheet evaporator or condenser for refrigeration equipment and manufacturing method thereof
CN108626915A (en) * 2018-06-22 2018-10-09 河南科隆集团有限公司 The parallel-flow evaporator used on refrigerator/freezer

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