WO2018121718A1 - Steering gear shaft pressing device - Google Patents

Steering gear shaft pressing device Download PDF

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Publication number
WO2018121718A1
WO2018121718A1 PCT/CN2017/119733 CN2017119733W WO2018121718A1 WO 2018121718 A1 WO2018121718 A1 WO 2018121718A1 CN 2017119733 W CN2017119733 W CN 2017119733W WO 2018121718 A1 WO2018121718 A1 WO 2018121718A1
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WO
WIPO (PCT)
Prior art keywords
shaft
gear shaft
positioning
steering gear
pressing device
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Application number
PCT/CN2017/119733
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French (fr)
Chinese (zh)
Inventor
李友朋
熊友军
Original Assignee
深圳市优必选科技有限公司
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Application filed by 深圳市优必选科技有限公司 filed Critical 深圳市优必选科技有限公司
Publication of WO2018121718A1 publication Critical patent/WO2018121718A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same

Definitions

  • the present invention relates to the field of steering gears, and more particularly to a steering gear shaft pressing device.
  • Steering gears are generally used in applications where the angle of rotation is controlled or where high torque is provided, such as RC mode steering, pan/tilt control, and robotic power.
  • the steering gear reducer is an important part of the steering gear.
  • the conventional steering gear reducer consists of multi-stage gears.
  • the steering gear reducer consists of a four-stage reduction system, including motor teeth 1, primary gear 2, secondary gear 3, tertiary gear 4, and output.
  • the motor teeth 1 are mounted on the motor shaft, and are positioned by the motor boss and the reduction gear body 20 shown in FIG. 2, and the output teeth 5 are positioned by the two support bearings 6 and the reduction gear body 20.
  • a gear shaft hole 21 corresponding to the steering gear shaft 30 is disposed on the reduction gear body 20, and the first gear 2, the second gear 3 and the third gear 4 of the steering gear reducer are respectively positioned and mounted through the steering gear shaft 30
  • the gear shaft hole 21 of the reduction case 20 is assembled to realize the assembly of the steering gear shaft 30 and the reduction case 20.
  • the first type under the condition that there is a gap between the gear shaft of the steering gear and the gear shaft hole of the reduction gear body, the steering gear shaft is directly placed in the casing;
  • the position of the gear shaft of the steering gear is not fixed, which affects the transmission precision of the gear set; meanwhile, due to the steering gear The gear shaft is not fixed, causing the steering gear shaft to easily sway or even fall.
  • the position of the steering gear shaft is fixed, but the position of the single gear shaft can only be guaranteed when the shaft is pressed. The distance and position tolerance between the shafts cannot be guaranteed. In particular, the steering gear shaft cannot be guaranteed. The relative positional relationship between the output teeth and the motor teeth.
  • a steering gear shaft pressing device for assembling a steering gear shaft and a reduction gear body, wherein the steering gear shaft pressing device comprises:
  • the base is provided with a first positioning mechanism for positioning the reduction box
  • a guiding shaft is erected on the base
  • a pressure plate disposed opposite to the base, the pressure plate being translatable along the guide shaft;
  • the shaft shaft template is provided with a gear shaft positioning hole penetrating the pressure shaft template, and the pressure shaft template is provided with a second positioning mechanism for positioning the pressure shaft template to the reduction gear box.
  • the second positioning mechanism of the pressing shaft template is positioned on the reduction gear body, and the steering gear shaft is placed in the gear shaft positioning hole, and the combined reduction gear body, the pressing shaft template and the steering gear
  • the gear shaft is placed on the base together, and the positioning is achieved by the first positioning mechanism, and the pressure plate is placed on the steering gear shaft.
  • the pressure plate can be translated along the guiding shaft, and the steering gear shaft can be pressed into the deceleration.
  • the corresponding gear shaft hole in the box body completes the assembly of the steering gear shaft and the reduction gear box, which improves the transmission precision of the steering gear shaft and the reduction gear body after assembly, and also ensures the relative position between the shafts. .
  • the first positioning mechanism includes a groove disposed on the base and having an outer contour for positioning the reduction case.
  • the first positioning mechanism includes a first positioning protrusion and a second positioning protrusion for respectively positioning a motor hole of the reduction box and a bearing hole of the reduction box.
  • the surfaces of the first positioning protrusion and the second positioning protrusion opposite to the pressure plate are inwardly recessed to form a blind hole.
  • the steering gear shaft pressing device further includes an elastic member sleeved on the outside of the guiding shaft, and two ends of the elastic member are respectively abutted against the base and the pressing plate.
  • the elastic element is a spring.
  • the second positioning mechanism includes a third positioning step and a fourth positioning step for respectively inserting a motor hole of the reduction case and a bearing hole of the reduction case.
  • the surface of the pressing shaft template opposite to the reduction box body is provided with a fifth positioning step that can abut against the reduction box body, and the gear shaft positioning hole penetrates the fifth positioning step .
  • the finale template has a chamfer.
  • the number of the guide shafts is four, and the four guide shafts are evenly distributed around the first positioning mechanism.
  • Figure 1 is a schematic view of a steering gear reduction box
  • FIG. 2 is a schematic view of a reduction box body in a steering gear
  • FIG. 3 is an exploded perspective view showing a gear shaft pressing device of a steering gear, a steering gear shaft, and a reduction gear box according to an embodiment of the present invention
  • FIG. 4 is a schematic view of a finale template according to an embodiment of the present invention.
  • the invention provides a steering gear shaft pressing device for assembling a steering gear shaft and a reduction gear body, so as to improve the transmission precision of the steering gear shaft and the reduction gear body after assembly and ensure the relative position between the shafts.
  • the steering gear shaft pressing device 100 of the embodiment includes a base 110 , a guiding shaft 120 , a pressing plate 130 , a pressing shaft template 140 , and an elastic member 150 sleeved on the outside of the guiding shaft 120 .
  • the reduction case 20 and the steering gear shaft 30 are respectively located on both sides of the finale template 140.
  • a first positioning mechanism 112 for positioning the reduction case 20 is disposed on the base 110.
  • the first positioning mechanism 112 includes a groove 1121 disposed on the base 110 and having an outer contour for positioning the reduction case 20, and a motor hole 22 and a reduction box for respectively fixing the reduction case 20.
  • the recess 1121, the first positioning protrusion 1122 and the second positioning protrusion 1123 cooperate to position the reduction box 20 on the base 110, thereby ensuring the position of the reduction box 20 is accurate, and at the same time ensuring the steering gear shaft and Stability during assembly of the reduction box.
  • the surfaces of the first positioning protrusion 1122 and the second positioning protrusion 1123 opposite to the pressure plate 130 are all recessed inward to form a blind hole, as shown in FIG.
  • the purpose of such an arrangement is to save material of the first positioning protrusion 1122 and the second positioning protrusion 1123, which is advantageous in cost saving.
  • the cross-sectional shapes of the blind holes of the first positioning protrusion 1122 and the second positioning protrusion 1123 are all circular.
  • the cross-sectional shape of the blind hole is not limited thereto, and may be other shapes such as a rectangle.
  • blind holes may not be provided.
  • the guide shaft 120 is erected on the base 110 to support and guide the presser plate template 140.
  • the number of the guide shafts 120 is four, and the four guide shafts 120 are evenly distributed around the first positioning mechanism 112. The advantage of this arrangement is that during the assembly process, the reduction gear body 20, the steering gear shaft 30 and the pressure shaft template 140 are all located within the area enclosed by the four guide shafts 120, and the four guide shafts 120 can provide better support and The role of the finale template 140 is guided.
  • the pressure plate 130 is disposed opposite to the base 110, and the pressure plate 130 is translatable along the guide shaft 120. Specifically, the pressure plate 130 is provided with four through holes through which the guide shaft 120 can pass. After the guide shaft 120 passes through the through hole, the pressure plate 130 is translated in the axial direction of the guide shaft 120, so that the steering gear shaft can be 30 is pressed into the corresponding gear shaft hole 21 of the reduction gear box 20.
  • the size of the pressure plate 130 can be set according to actual needs.
  • the finale template 140 is used to position the steering gear shaft 30.
  • the pressure shaft template 140 is provided with a gear shaft positioning hole 141 penetrating the pressure shaft template 140
  • the pressure shaft template 140 is provided with a second positioning mechanism 142 for positioning the pressure shaft template 140 on the reduction gear body 20 .
  • the gear shaft positioning hole 141 is disposed corresponding to the gear shaft hole 21 of the reduction gear body 20, that is, the number and distribution of the gear shaft positioning hole 141 and the gear shaft hole 21 on the reduction gear body 20 are consistent. Further, the inner diameter of the gear shaft positioning hole 141 is the same as the outer diameter of the steering gear shaft 30. Therefore, there is no gap between the gear shaft positioning hole 141 and the steering gear shaft 30 during assembly, and the steering gear shaft 30 can be avoided. The gear shaft positioning hole 141 is shaken to affect the assembly accuracy.
  • a fifth positioning step 1412 that can abut against the reduction housing 20 is disposed on a surface of the pressing shaft template 140 opposite to the reduction housing 20, and as shown in FIG. 4, the rightmost gear shaft positioning hole 141 runs through the fifth.
  • the step 1412 is positioned.
  • the pressing shaft template 140 After the setting, after the pressing shaft template 140 is fixed to the reduction box 20, the pressing shaft template 140 can be in contact with the position of the three gear shaft holes 21 of the reduction gear box 20 at the position where the three gear shaft positioning holes 141 are located. Therefore, the stability of the finale template 140 and the reduction box 20 after positioning is improved to avoid errors.
  • the form of the gear shaft positioning hole 141 is not limited thereto, and it may be changed in accordance with the form of the gear shaft hole 21 provided corresponding thereto, as long as the ends of the both can be attached.
  • the second positioning mechanism 142 can be embedded in the reduction gear body 20 for positioning the pressure shaft template 140 on the reduction gear body 20.
  • the second positioning mechanism 142 in the present embodiment includes a third positioning step 1421 and a fourth positioning step 1422 for respectively inserting the motor hole 21 of the reduction case 20 and the bearing hole 22 of the reduction case 20.
  • the size of the third positioning step 1421 is the same as the size of the motor hole 21 of the reduction case 20, so that there is no gap between the two, and the shaking can be avoided to affect the assembly accuracy.
  • the size of the fourth positioning step 1422 is the same as the size of the bearing hole 22 of the reduction case 20, and there is no gap therebetween, which can avoid the shaking and affect the assembly accuracy.
  • the finale template 140 of the present embodiment has a chamfered shape, and the volume of the finale template 140 can be reduced after the chamfering is provided, thereby saving a part of the material cost.
  • the chamfering template 140 may not be chamfered.
  • the finale template 140 is obtained by precision machining to reduce machining errors and thereby improve accuracy.
  • an elastic member 150 is provided outside the guide shaft 120. After assembly, the two ends of the elastic member 150 abut against the base 110 and the pressure plate 130 respectively.
  • the elastic member 150 of the present embodiment is a spring.
  • the elastic member 150 can also be other components that can function elastically.
  • the elastic member 150 can function to support the pressure plate 130 during the process of pressing the shaft, so that the pressure plate 130 slowly presses the steering gear shaft 30 to prevent the pressure from being too fast and damage the steering gear shaft 30.
  • the steering gear shaft pressing device of the present invention is not limited thereto, and the size, position, and the like of the gear shaft positioning hole 141 and the second positioning mechanism 142 on the pressing shaft template 140 may be based on the number of the steering gear shaft 30. , size and distribution settings.
  • the second positioning mechanism of the pressing shaft template is positioned on the reduction gear body, and the steering gear shaft is placed in the gear shaft positioning hole, and the combined reduction gear body, the pressing shaft template and The steering gear shaft is placed on the base together, and the positioning is achieved by the first positioning mechanism.
  • the pressure plate is placed on the steering gear shaft, and then an external force acts on the pressure plate to translate the pressure plate along the guide shaft, and the steering gear shaft can be pressed. It is inserted into the corresponding gear shaft hole on the reduction gear box, thus completing the assembly of the steering gear shaft and the reduction gear body, which not only improves the transmission precision of the steering gear shaft and the reduction gear body after assembly, but also ensures the between the shafts. relative position.

Abstract

A steering gear shaft pressing device (100) is used to assemble a steering gear shaft (30) and a speed reducer gearbox (20), and comprises: a base (110) comprising a first positioning mechanism (112) disposed thereon and used to position the speed reducer gearbox (20); a guiding shaft (120) vertically arranged on the base (110); a pressing plate (130) arranged opposite to the base (110), and shifted horizontally along the guiding shaft (120); and a shaft pressing module (140) comprising a gear shaft positioning hole (141) arranged thereat and passing therethrough, and a second positioning mechanism (142) arranged at the shaft pressing module (140) and positioning the shaft pressing module (140) on the speed reducer gearbox (20). When in use, the second positioning mechanism (142) is positioned at the speed reducer gearbox (20), and the steering gear shaft (30) is inserted into the gear shaft positioning hole (141), the speed reducer gearbox (20), the shaft pressing module (140), and the steering gear shaft (30) are all assembled together, placed on the base (110), and positioned using the first positioning mechanism (112), the pressing plate (130) is placed on the steering gear shaft (30), and a force is applied to the pressing plate (130) to press the steering gear shaft (30) into a gear shaft hole (21) at the speed reducer gearbox (20). The embodiment is utilized to increase transmission precision, and to ensure relative positions of all the shafts.

Description

舵机齿轮轴压轴装置Rudder gear shaft pressing device 技术领域Technical field
本发明涉及舵机领域,特别是涉及一种舵机齿轮轴压轴装置。The present invention relates to the field of steering gears, and more particularly to a steering gear shaft pressing device.
背景技术Background technique
舵机一般应用于控制旋转角度或者提供高扭力的场合,例如航模控制转向、云台控制、机械手提供动力等领域。舵机减速箱是舵机的重要的组成部分。Steering gears are generally used in applications where the angle of rotation is controlled or where high torque is provided, such as RC mode steering, pan/tilt control, and robotic power. The steering gear reducer is an important part of the steering gear.
传统的舵机减速箱由多级齿轮组成,如图1所示,舵机减速箱由四级减速系统构成,包括马达齿1、一级齿2、二级齿3、三级齿4、输出齿5和支撑轴承6。马达齿1安装于电机轴上,通过电机凸台与图2所示的减速箱体20定位,输出齿5通过两个支撑轴承6与减速箱体20定位。The conventional steering gear reducer consists of multi-stage gears. As shown in Figure 1, the steering gear reducer consists of a four-stage reduction system, including motor teeth 1, primary gear 2, secondary gear 3, tertiary gear 4, and output. The tooth 5 and the support bearing 6. The motor teeth 1 are mounted on the motor shaft, and are positioned by the motor boss and the reduction gear body 20 shown in FIG. 2, and the output teeth 5 are positioned by the two support bearings 6 and the reduction gear body 20.
减速箱体20上开设有与舵机齿轮轴30相应设置的齿轮轴孔21,舵机减速箱的一级齿2、二级齿3和三级齿4均通过舵机齿轮轴30定位安装到减速箱体20的齿轮轴孔21中,以实现舵机齿轮轴30和减速箱体20的装配。A gear shaft hole 21 corresponding to the steering gear shaft 30 is disposed on the reduction gear body 20, and the first gear 2, the second gear 3 and the third gear 4 of the steering gear reducer are respectively positioned and mounted through the steering gear shaft 30 The gear shaft hole 21 of the reduction case 20 is assembled to realize the assembly of the steering gear shaft 30 and the reduction case 20.
传统的舵机齿轮轴与减速箱体的装配方法有以下两种:There are two methods for assembling the steering gear shaft and the reduction gear box of the conventional steering gear:
第一种:在舵机齿轮轴与减速箱体的齿轮轴孔之间存在间隙的条件下,将舵机齿轮轴直接放置于箱体内;The first type: under the condition that there is a gap between the gear shaft of the steering gear and the gear shaft hole of the reduction gear body, the steering gear shaft is directly placed in the casing;
第二种:在舵机齿轮轴与减速箱体的齿轮轴孔之间不存在间隙的条件下,将舵机齿轮轴单轴分别通过压力压入箱体内。Secondly, under the condition that there is no gap between the gear shaft of the steering gear and the gear shaft hole of the reduction gear box, the single shaft of the steering gear shaft is pressed into the casing by pressure.
然而,对于第一种装配方法,由于舵机齿轮轴与减速箱体的齿轮轴孔之间存在间隙,则舵机齿轮轴的位置不固定,影响了齿轮组的传动精度;同时,由于舵机齿轮轴没有固定,导致舵机齿轮轴容易晃动,甚至掉落。对于第二种装配方法,舵机齿轮轴的位置虽然固定,但是压轴时只能保证单根齿轮轴的位置,无法保证各轴之间的距离和位置公差,尤其是无法保证舵机齿轮轴相对于输出齿和马达齿的相对位置关系。However, for the first assembly method, since there is a gap between the gear shaft of the steering gear and the gear shaft hole of the reduction gear body, the position of the gear shaft of the steering gear is not fixed, which affects the transmission precision of the gear set; meanwhile, due to the steering gear The gear shaft is not fixed, causing the steering gear shaft to easily sway or even fall. For the second assembly method, the position of the steering gear shaft is fixed, but the position of the single gear shaft can only be guaranteed when the shaft is pressed. The distance and position tolerance between the shafts cannot be guaranteed. In particular, the steering gear shaft cannot be guaranteed. The relative positional relationship between the output teeth and the motor teeth.
发明内容Summary of the invention
基于此,有必要提供一种能够提高舵机齿轮轴和减速箱体装配后的传动精度且保证各轴之间的相对位置的舵机齿轮轴压轴装置。Based on this, it is necessary to provide a steering gear shaft pressing device capable of improving the transmission accuracy of the steering gear shaft and the reduction gear body after assembly and ensuring the relative position between the shafts.
一种舵机齿轮轴压轴装置,用于装配舵机齿轮轴与减速箱体,所述舵机齿轮轴压轴装置包括:A steering gear shaft pressing device for assembling a steering gear shaft and a reduction gear body, wherein the steering gear shaft pressing device comprises:
底座,所述底座上设置有用于定位所述减速箱体的第一定位机构;a base, the base is provided with a first positioning mechanism for positioning the reduction box;
导向轴,立设于所述底座上;a guiding shaft is erected on the base;
压板,与所述底座相对设置,所述压板可沿所述导向轴平移;a pressure plate disposed opposite to the base, the pressure plate being translatable along the guide shaft;
以及压轴模板,And the finale template,
所述压轴模板上开设有贯穿所述压轴模板的齿轮轴定位孔,所述压轴模板上设有用于将所述压轴模板定位于所述减速箱体的第二定位机构。The shaft shaft template is provided with a gear shaft positioning hole penetrating the pressure shaft template, and the pressure shaft template is provided with a second positioning mechanism for positioning the pressure shaft template to the reduction gear box.
上述舵机齿轮轴压轴装置使用时,将压轴模板的第二定位机构定位于减速箱体上,将舵机齿轮轴放置于齿轮轴定位孔中,组合后的减速箱体、压轴模板和舵机齿轮轴一起置于底座上,通过第一定位机构实现定位,将压板置于舵机齿轮轴上,之后外力作用于压板上,可使压板沿导向轴平移,能够将舵机齿轮轴压入减速箱体上对应的齿轮轴孔内,从而完成舵机齿轮轴与减速箱体的装配,既提高了舵机齿轮轴和减速箱体装配后的传动精度,还保证了各轴之间的相对位置。When the above-mentioned steering gear shaft pressing device is used, the second positioning mechanism of the pressing shaft template is positioned on the reduction gear body, and the steering gear shaft is placed in the gear shaft positioning hole, and the combined reduction gear body, the pressing shaft template and the steering gear The gear shaft is placed on the base together, and the positioning is achieved by the first positioning mechanism, and the pressure plate is placed on the steering gear shaft. After the external force acts on the pressure plate, the pressure plate can be translated along the guiding shaft, and the steering gear shaft can be pressed into the deceleration. The corresponding gear shaft hole in the box body completes the assembly of the steering gear shaft and the reduction gear box, which improves the transmission precision of the steering gear shaft and the reduction gear body after assembly, and also ensures the relative position between the shafts. .
在其中一个实施例中,所述第一定位机构包括设置在所述底座上且具有用于定位所述减速箱体的外轮廓的凹槽。In one of the embodiments, the first positioning mechanism includes a groove disposed on the base and having an outer contour for positioning the reduction case.
在其中一个实施例中,所述第一定位机构包括用于分别定位所述减速箱体的电机孔和所述减速箱体的轴承孔的第一定位凸起和第二定位凸起。In one embodiment, the first positioning mechanism includes a first positioning protrusion and a second positioning protrusion for respectively positioning a motor hole of the reduction box and a bearing hole of the reduction box.
在其中一个实施例中,所述第一定位凸起和所述第二定位凸起与所述压板相对的表面均向内凹陷形成盲孔。In one embodiment, the surfaces of the first positioning protrusion and the second positioning protrusion opposite to the pressure plate are inwardly recessed to form a blind hole.
在其中一个实施例中,所述舵机齿轮轴压轴装置还包括套设于所述导向轴外部的弹性元件,所述弹性元件的两端可分别与所述底座、所述压板相抵接。In one embodiment, the steering gear shaft pressing device further includes an elastic member sleeved on the outside of the guiding shaft, and two ends of the elastic member are respectively abutted against the base and the pressing plate.
在其中一个实施例中,所述弹性元件为弹簧。In one of the embodiments, the elastic element is a spring.
在其中一个实施例中,所述第二定位机构包括用于可分别嵌入所述减速箱体的电机孔和所述减速箱体的轴承孔的第三定位台阶和第四定位台阶。In one of the embodiments, the second positioning mechanism includes a third positioning step and a fourth positioning step for respectively inserting a motor hole of the reduction case and a bearing hole of the reduction case.
在其中一个实施例中,所述压轴模板与所述减速箱体相对的表面设置有可与所述减速箱体相抵接的第五定位台阶,所述齿轮轴定位孔贯穿所述第五定位台阶。In one embodiment, the surface of the pressing shaft template opposite to the reduction box body is provided with a fifth positioning step that can abut against the reduction box body, and the gear shaft positioning hole penetrates the fifth positioning step .
在其中一个实施例中,所述压轴模板具有倒角。In one of the embodiments, the finale template has a chamfer.
在其中一个实施例中,所述导向轴的个数为4个,所述4个导向轴均匀分布在所述第一定位机构的周围。In one embodiment, the number of the guide shafts is four, and the four guide shafts are evenly distributed around the first positioning mechanism.
附图说明DRAWINGS
图1为舵机减速箱的示意图;Figure 1 is a schematic view of a steering gear reduction box;
图2为舵机中减速箱体的示意图;2 is a schematic view of a reduction box body in a steering gear;
图3为本发明一实施方式的舵机齿轮轴压轴装置、舵机齿轮轴与减速箱体的分解示意图;3 is an exploded perspective view showing a gear shaft pressing device of a steering gear, a steering gear shaft, and a reduction gear box according to an embodiment of the present invention;
图4为本发明一实施方式的压轴模板的示意图。4 is a schematic view of a finale template according to an embodiment of the present invention.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。The above described objects, features and advantages of the present invention will become more apparent from the aspects of the appended claims. Numerous specific details are set forth in the description below in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention, and thus the invention is not limited by the specific embodiments disclosed below.
本发明提供一种用于装配舵机齿轮轴与减速箱体的舵机齿轮轴压轴装置,以提高舵机齿轮轴和减速箱体装配后的传动精度且保证各轴之间的相对位置。The invention provides a steering gear shaft pressing device for assembling a steering gear shaft and a reduction gear body, so as to improve the transmission precision of the steering gear shaft and the reduction gear body after assembly and ensure the relative position between the shafts.
请参见图3,一实施方式的舵机齿轮轴压轴装置100包括底座110、导向轴120、压板130、压轴模板140以及套设于导向轴120外部的弹性元件150。减速箱体20和舵机齿轮轴30分别位于压轴模板140的两侧。Referring to FIG. 3 , the steering gear shaft pressing device 100 of the embodiment includes a base 110 , a guiding shaft 120 , a pressing plate 130 , a pressing shaft template 140 , and an elastic member 150 sleeved on the outside of the guiding shaft 120 . The reduction case 20 and the steering gear shaft 30 are respectively located on both sides of the finale template 140.
底座110上设置有用于定位减速箱体20的第一定位机构112。请一并参阅图2,第一定位机构112包括设置在底座110上且具有用于定位减速箱体20的外轮廓的凹槽1121、用于分别固定减速箱体20的电机孔22和减速箱体20的轴 承孔23的第一定位凸起1122和第二定位凸起1123。凹槽1121、第一定位凸起1122和第二定位凸起1123三者配合来将减速箱体20定位于底座110上,能够确保减速箱体20的位置精确,同时保证了舵机齿轮轴与减速箱体装配的过程中的稳定性。A first positioning mechanism 112 for positioning the reduction case 20 is disposed on the base 110. Referring to FIG. 2 together, the first positioning mechanism 112 includes a groove 1121 disposed on the base 110 and having an outer contour for positioning the reduction case 20, and a motor hole 22 and a reduction box for respectively fixing the reduction case 20. The first positioning protrusion 1122 and the second positioning protrusion 1123 of the bearing hole 23 of the body 20. The recess 1121, the first positioning protrusion 1122 and the second positioning protrusion 1123 cooperate to position the reduction box 20 on the base 110, thereby ensuring the position of the reduction box 20 is accurate, and at the same time ensuring the steering gear shaft and Stability during assembly of the reduction box.
本实施方式中第一定位凸起1122和第二定位凸起1123与压板130相对的表面均向内凹陷形成盲孔,如图3所示。这样设置的目的是能够节省第一定位凸起1122和第二定位凸起1123的材料,有利于节省成本。In this embodiment, the surfaces of the first positioning protrusion 1122 and the second positioning protrusion 1123 opposite to the pressure plate 130 are all recessed inward to form a blind hole, as shown in FIG. The purpose of such an arrangement is to save material of the first positioning protrusion 1122 and the second positioning protrusion 1123, which is advantageous in cost saving.
本实施方式中第一定位凸起1122和第二定位凸起1123的盲孔的截面形状均为圆形,当然,盲孔的截面形状不限于此,亦可为长方形等其他形状。此外,亦可不设置盲孔。In the present embodiment, the cross-sectional shapes of the blind holes of the first positioning protrusion 1122 and the second positioning protrusion 1123 are all circular. Of course, the cross-sectional shape of the blind hole is not limited thereto, and may be other shapes such as a rectangle. In addition, blind holes may not be provided.
如图3所示,导向轴120立设于底座110上,起到支撑和引导压轴模板140的作用。本实施方式中导向轴120的个数为4个,4个导向轴120均匀分布在第一定位机构112的周围。这样设置的好处是,装配过程中减速箱体20、舵机齿轮轴30和压轴模板140均位于4个导向轴120围成的区域之内,4个导向轴120能够起到更好的支撑和引导压轴模板140的作用。As shown in FIG. 3, the guide shaft 120 is erected on the base 110 to support and guide the presser plate template 140. In the present embodiment, the number of the guide shafts 120 is four, and the four guide shafts 120 are evenly distributed around the first positioning mechanism 112. The advantage of this arrangement is that during the assembly process, the reduction gear body 20, the steering gear shaft 30 and the pressure shaft template 140 are all located within the area enclosed by the four guide shafts 120, and the four guide shafts 120 can provide better support and The role of the finale template 140 is guided.
压板130与底座110相对设置,压板130可沿导向轴120平移。具体的,压板130上开设有4个可使导向轴120穿过的通孔,导向轴120穿过上述通孔之后,压板130沿导向轴120的轴向方向平移,从而能够将舵机齿轮轴30压入减速箱体20上对应的齿轮轴孔21内。压板130的尺寸可以根据实际需要进行设置。The pressure plate 130 is disposed opposite to the base 110, and the pressure plate 130 is translatable along the guide shaft 120. Specifically, the pressure plate 130 is provided with four through holes through which the guide shaft 120 can pass. After the guide shaft 120 passes through the through hole, the pressure plate 130 is translated in the axial direction of the guide shaft 120, so that the steering gear shaft can be 30 is pressed into the corresponding gear shaft hole 21 of the reduction gear box 20. The size of the pressure plate 130 can be set according to actual needs.
压轴模板140用于定位舵机齿轮轴30。请一并参阅图4,压轴模板140上开设有贯穿压轴模板140的齿轮轴定位孔141,且压轴模板140上设有用于将压轴模板140定位于减速箱体20的第二定位机构142。The finale template 140 is used to position the steering gear shaft 30. Referring to FIG. 4 , the pressure shaft template 140 is provided with a gear shaft positioning hole 141 penetrating the pressure shaft template 140 , and the pressure shaft template 140 is provided with a second positioning mechanism 142 for positioning the pressure shaft template 140 on the reduction gear body 20 .
齿轮轴定位孔141与减速箱体20上齿轮轴孔21对应设置,即齿轮轴定位孔141与减速箱体20上齿轮轴孔21的个数及分布情况均保持一致。此外,齿轮轴定位孔141的内径与舵机齿轮轴30的外径尺寸相同,因此,装配时齿轮轴定位孔141与舵机齿轮轴30之间不存在间隙,能够避免舵机齿轮轴30在齿轮轴定位孔141中晃动而影响装配精度。The gear shaft positioning hole 141 is disposed corresponding to the gear shaft hole 21 of the reduction gear body 20, that is, the number and distribution of the gear shaft positioning hole 141 and the gear shaft hole 21 on the reduction gear body 20 are consistent. Further, the inner diameter of the gear shaft positioning hole 141 is the same as the outer diameter of the steering gear shaft 30. Therefore, there is no gap between the gear shaft positioning hole 141 and the steering gear shaft 30 during assembly, and the steering gear shaft 30 can be avoided. The gear shaft positioning hole 141 is shaken to affect the assembly accuracy.
本实施方式中,由于减速箱体20上与齿轮轴定位孔141相对应的3个齿轮轴孔21的端面没有位于同一个平面,如图2和图3所示,减速箱体20上左侧的两个齿轮轴孔21的端面高于最右侧齿轮轴孔21的端面。因此,在压轴模板140与减速箱体20相对的表面设置有可与减速箱体20相抵接的第五定位台阶1412,如图4中所示,最右侧的齿轮轴定位孔141贯穿第五定位台阶1412。这样设置之后,压轴模板140与减速箱体20固定后,压轴模板140在3个齿轮轴定位孔141所在的位置均可与减速箱体20在3个对应的齿轮轴孔21所在的位置相抵接,从而提高压轴模板140与减速箱体20定位后的稳定性,避免产生误差。In the present embodiment, since the end faces of the three gear shaft holes 21 corresponding to the gear shaft positioning holes 141 on the reduction gear body 20 are not located in the same plane, as shown in FIGS. 2 and 3, the left side of the reduction gear body 20 is shown. The end faces of the two gear shaft holes 21 are higher than the end faces of the rightmost gear shaft holes 21. Therefore, a fifth positioning step 1412 that can abut against the reduction housing 20 is disposed on a surface of the pressing shaft template 140 opposite to the reduction housing 20, and as shown in FIG. 4, the rightmost gear shaft positioning hole 141 runs through the fifth. The step 1412 is positioned. After the setting, after the pressing shaft template 140 is fixed to the reduction box 20, the pressing shaft template 140 can be in contact with the position of the three gear shaft holes 21 of the reduction gear box 20 at the position where the three gear shaft positioning holes 141 are located. Therefore, the stability of the finale template 140 and the reduction box 20 after positioning is improved to avoid errors.
当然,齿轮轴定位孔141的形式不限于此,其可根据与之相应设置的齿轮轴孔21的形式进行变化,只要能够使二者的端部贴合即可。Of course, the form of the gear shaft positioning hole 141 is not limited thereto, and it may be changed in accordance with the form of the gear shaft hole 21 provided corresponding thereto, as long as the ends of the both can be attached.
第二定位机构142可嵌入减速箱体20内,用于将压轴模板140定位于减速箱体20上。具体的,本实施方式中的第二定位机构142包括用于可分别嵌入减速箱体20的电机孔21和减速箱体20的轴承孔22的第三定位台阶1421和第四定位台阶1422。本实施方式中第三定位台阶1421的尺寸与减速箱体20的电机孔21的尺寸相同,因此二者之间不存在间隙,能够避免晃动而影响装配精度。同样的,第四定位台阶1422的尺寸与减速箱体20的轴承孔22的尺寸相同,二者之间亦不存在间隙,能够避免晃动而影响装配精度。The second positioning mechanism 142 can be embedded in the reduction gear body 20 for positioning the pressure shaft template 140 on the reduction gear body 20. Specifically, the second positioning mechanism 142 in the present embodiment includes a third positioning step 1421 and a fourth positioning step 1422 for respectively inserting the motor hole 21 of the reduction case 20 and the bearing hole 22 of the reduction case 20. In the present embodiment, the size of the third positioning step 1421 is the same as the size of the motor hole 21 of the reduction case 20, so that there is no gap between the two, and the shaking can be avoided to affect the assembly accuracy. Similarly, the size of the fourth positioning step 1422 is the same as the size of the bearing hole 22 of the reduction case 20, and there is no gap therebetween, which can avoid the shaking and affect the assembly accuracy.
此外,本实施方式的压轴模板140具有倒角,设置倒角之后能够减小压轴模板140的体积,从而节省一部分材料成本。当然,压轴模板140上亦可不设置倒角。此外,压轴模板140由精密机械加工获得,以减少加工误差,从而提高精度。In addition, the finale template 140 of the present embodiment has a chamfered shape, and the volume of the finale template 140 can be reduced after the chamfering is provided, thereby saving a part of the material cost. Of course, the chamfering template 140 may not be chamfered. In addition, the finale template 140 is obtained by precision machining to reduce machining errors and thereby improve accuracy.
如图3所示,本实施方式中在导向轴120外部设置有弹性元件150。装配之后弹性元件150的两端分别与底座110、压板130相抵接。本实施方式的弹性元件150为弹簧。当然,弹性元件150亦可为其他能够起到弹性作用的元件。弹性元件150可在压轴的过程中起到支撑压板130的作用,使压板130缓慢压舵机齿轮轴30,避免压速过快而损坏舵机齿轮轴30。As shown in FIG. 3, in the present embodiment, an elastic member 150 is provided outside the guide shaft 120. After assembly, the two ends of the elastic member 150 abut against the base 110 and the pressure plate 130 respectively. The elastic member 150 of the present embodiment is a spring. Of course, the elastic member 150 can also be other components that can function elastically. The elastic member 150 can function to support the pressure plate 130 during the process of pressing the shaft, so that the pressure plate 130 slowly presses the steering gear shaft 30 to prevent the pressure from being too fast and damage the steering gear shaft 30.
此外,需要说明的是,本发明的舵机齿轮轴压轴装置不限于此,压轴模板 140上齿轮轴定位孔141和第二定位机构142的尺寸、位置等可根据舵机齿轮轴30的个数、尺寸以及分布情况进行设置。In addition, it should be noted that the steering gear shaft pressing device of the present invention is not limited thereto, and the size, position, and the like of the gear shaft positioning hole 141 and the second positioning mechanism 142 on the pressing shaft template 140 may be based on the number of the steering gear shaft 30. , size and distribution settings.
本发明的舵机齿轮轴压轴装置使用时,将压轴模板的第二定位机构定位于减速箱体上,将舵机齿轮轴放置于齿轮轴定位孔中,组合后的减速箱体、压轴模板和舵机齿轮轴一起置于底座上,通过第一定位机构实现定位,将压板置于舵机齿轮轴上,之后外力作用于压板上,可使压板沿导向轴平移,能够将舵机齿轮轴压入减速箱体上对应的齿轮轴孔内,从而完成舵机齿轮轴与减速箱体的装配,既提高了舵机齿轮轴和减速箱体装配后的传动精度,还保证了各轴之间的相对位置。When the steering gear shaft pressing device of the invention is used, the second positioning mechanism of the pressing shaft template is positioned on the reduction gear body, and the steering gear shaft is placed in the gear shaft positioning hole, and the combined reduction gear body, the pressing shaft template and The steering gear shaft is placed on the base together, and the positioning is achieved by the first positioning mechanism. The pressure plate is placed on the steering gear shaft, and then an external force acts on the pressure plate to translate the pressure plate along the guide shaft, and the steering gear shaft can be pressed. It is inserted into the corresponding gear shaft hole on the reduction gear box, thus completing the assembly of the steering gear shaft and the reduction gear body, which not only improves the transmission precision of the steering gear shaft and the reduction gear body after assembly, but also ensures the between the shafts. relative position.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种舵机齿轮轴压轴装置,用于装配舵机齿轮轴与减速箱体,其特征在于,所述舵机齿轮轴压轴装置包括:A steering gear shaft pressing device for assembling a steering gear shaft and a reduction gear body, wherein the steering gear shaft pressing device comprises:
    底座,所述底座上设置有用于定位所述减速箱体的第一定位机构;a base, the base is provided with a first positioning mechanism for positioning the reduction box;
    导向轴,立设于所述底座上;a guiding shaft is erected on the base;
    压板,与所述底座相对设置,所述压板可沿所述导向轴平移;a pressure plate disposed opposite to the base, the pressure plate being translatable along the guide shaft;
    以及压轴模板,And the finale template,
    所述压轴模板上开设有贯穿所述压轴模板的齿轮轴定位孔,所述压轴模板上设有用于将所述压轴模板定位于所述减速箱体的第二定位机构。The shaft shaft template is provided with a gear shaft positioning hole penetrating the pressure shaft template, and the pressure shaft template is provided with a second positioning mechanism for positioning the pressure shaft template to the reduction gear box.
  2. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述第一定位机构包括设置在所述底座上且具有用于定位所述减速箱体的外轮廓的凹槽。A steering gear shaft pressing device according to claim 1, wherein said first positioning mechanism includes a groove provided on said base and having an outer contour for positioning said reduction casing.
  3. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述第一定位机构包括用于分别定位所述减速箱体的电机孔和所述减速箱体的轴承孔的第一定位凸起和第二定位凸起。A steering gear shaft pressing device according to claim 1, wherein said first positioning mechanism includes a first positioning for respectively positioning a motor hole of said reduction gear body and a bearing hole of said reduction gear body a projection and a second positioning projection.
  4. 根据权利要求3所述的舵机齿轮轴压轴装置,其特征在于,所述第一定位凸起和所述第二定位凸起与所述压板相对的表面均向内凹陷形成盲孔。The steering gear shaft pressing device of the steering gear according to claim 3, wherein the surfaces of the first positioning protrusion and the second positioning protrusion opposite to the pressure plate are inwardly recessed to form a blind hole.
  5. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述舵机齿轮轴压轴装置还包括套设于所述导向轴外部的弹性元件,所述弹性元件的两端可分别与所述底座、所述压板相抵接。The steering gear shaft pressing device of claim 1 , wherein the steering gear shaft pressing device further comprises an elastic member sleeved outside the guiding shaft, and the two ends of the elastic member are respectively The base and the pressure plate abut.
  6. 根据权利要求5所述的舵机齿轮轴压轴装置,其特征在于,所述弹性元件为弹簧。A steering gear shaft pressing device according to claim 5, wherein said elastic member is a spring.
  7. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述第二定位机构包括用于可分别嵌入所述减速箱体的电机孔和所述减速箱体的轴承孔的第三定位台阶和第四定位台阶。A steering gear shaft pressing device according to claim 1, wherein said second positioning mechanism includes a third hole for inserting a motor hole of said reduction gear body and a bearing hole of said reduction gear body, respectively Positioning step and fourth positioning step.
  8. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述压轴模板与所述减速箱体相对的表面设置有可与所述减速箱体相抵接的第五定位台阶,所述齿轮轴定位孔贯穿所述第五定位台阶。The steering gear shaft pressing device of the steering gear according to claim 1, wherein a surface of the pressing shaft template opposite to the reduction gear body is provided with a fifth positioning step that can abut against the reduction gear body, A gear shaft positioning hole extends through the fifth positioning step.
  9. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述压轴模板具有倒角。A steering gear shaft pressing device according to claim 1, wherein said pressure shaft template has a chamfer.
  10. 根据权利要求1所述的舵机齿轮轴压轴装置,其特征在于,所述导向轴的个数为4个,所述4个导向轴均匀分布在所述第一定位机构的周围。The steering gear shaft pressing device according to claim 1, wherein the number of the guide shafts is four, and the four guide shafts are evenly distributed around the first positioning mechanism.
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CN106584353A (en) * 2016-12-30 2017-04-26 深圳市优必选科技有限公司 Pressing device for gear shaft of steering engine
CN206344081U (en) * 2016-12-30 2017-07-21 深圳市优必选科技有限公司 Steering wheel gear shaft axial compression device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109834449A (en) * 2019-03-15 2019-06-04 华南理工大学 A kind of auxiliary assemble mechanism of transmission shaft
CN109834449B (en) * 2019-03-15 2023-09-26 华南理工大学 Auxiliary assembly mechanism of transmission shaft
CN111300010A (en) * 2020-04-16 2020-06-19 泰安泰山福神齿轮箱有限责任公司 Accurate tooth aligning device for press mounting of intermediate gear of engine and tooth aligning press mounting method
CN111300010B (en) * 2020-04-16 2021-03-12 泰安泰山福神齿轮箱有限责任公司 Accurate tooth aligning device for press mounting of intermediate gear of engine and tooth aligning press mounting method

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