WO2018120784A1 - Ballast flattening device and ballast flattening vehicle having same - Google Patents

Ballast flattening device and ballast flattening vehicle having same Download PDF

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Publication number
WO2018120784A1
WO2018120784A1 PCT/CN2017/093693 CN2017093693W WO2018120784A1 WO 2018120784 A1 WO2018120784 A1 WO 2018120784A1 CN 2017093693 W CN2017093693 W CN 2017093693W WO 2018120784 A1 WO2018120784 A1 WO 2018120784A1
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WO
WIPO (PCT)
Prior art keywords
valve
hydraulic
shuttle
flat
way
Prior art date
Application number
PCT/CN2017/093693
Other languages
French (fr)
Chinese (zh)
Inventor
石峰
汤楚强
王首雄
何衍
凌斌
眭维
Original Assignee
中车长江车辆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中车长江车辆有限公司 filed Critical 中车长江车辆有限公司
Priority to AU2017386823A priority Critical patent/AU2017386823B2/en
Publication of WO2018120784A1 publication Critical patent/WO2018120784A1/en
Priority to SA519402048A priority patent/SA519402048B1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/02Placing the ballast; Making ballastway; Redistributing ballasting material; Machines or devices therefor; Levelling means
    • E01B27/023Spreading, levelling or redistributing ballast already placed
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/02Placing the ballast; Making ballastway; Redistributing ballasting material; Machines or devices therefor; Levelling means
    • E01B27/023Spreading, levelling or redistributing ballast already placed
    • E01B27/025Spreading, levelling or redistributing ballast already placed by means of non-driven tools
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H8/00Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails
    • E01H8/10Removing undesirable matter from rails, flange grooves, or the like railway parts, e.g. removing ice from contact rails, removing mud from flange grooves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2203/00Devices for working the railway-superstructure
    • E01B2203/08Levelling ballast or ground beneath
    • E01B2203/083Ploughs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/405Flow control characterised by the type of flow control means or valve

Definitions

  • the present invention relates to the field of vehicle technology, and in particular, to a flat rake device and a flat car with a flat device.
  • the railway crossing is a construction vehicle used for railway stone transportation and new railway lines and maintenance of existing railway lines. It is specially designed for the maintenance of new line laying stone sarcophagi and existing railway lines. In order to improve the transportation efficiency of the railway, the laying and maintenance time of the railway is greatly shortened, and higher requirements are put forward for the transportation efficiency and safety of the railway crossing.
  • the existing railway road car When the existing railway road car is laid, it can be unloaded while walking, and has the function of unloading the inside and outside of the track. It is difficult to precisely control the amount of paving or the amount of replenishment during the paving or filling process. This may result in excessive or insufficient local paving or filling. For example, too much filling or close to the rail may cause the rail to have a flat area and cause a vehicle safety accident.
  • the current solution is through manual squatting, which has technical problems such as high labor intensity, low efficiency, and harsh environment (more dust and weather).
  • the present application provides a flat boring device and a flat car with a flat boring device, which solves the technical problem in the prior art that the labor intensity is high, the efficiency is low, and the environment is bad due to the need to flatten the raft in a manual manner.
  • the present application provides a flatbed truck including a vehicle body and a flat raft disposed on the vehicle body a device comprising a first flat plow composition on a side of the vehicle body and a first rail cleaner and a second flat plow assembly and a second rail cleaning disposed on the other side of the vehicle body Device
  • the first flat plow component comprises a first flat plow and a first flat plow cylinder, the first flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the first flat plow.
  • the second flat plow component comprises a second flat plow and a second flat plow cylinder, the second flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the second flat plow;
  • the first rail cleaner includes a first cleaner cylinder and a first cleaning rod, one end of the first cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the first cleaning rod; the second rail is cleaned
  • the device includes a second cleaner cylinder and a second cleaning rod, one end of the second cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the second cleaning rod.
  • the flat device further comprises a hydraulic system
  • the hydraulic system comprises a gas source, a hydraulic station, a first three-position five-way medium discharge manual valve, a second three-position five-way medium discharge manual valve, and a first interlock Valve, second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-ventilation control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, a third three-four ventilated hydraulic valve, a fourth three-four ventilated hydraulic valve;
  • the first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the first three digits
  • the through-discharge manual valve and the second three-position five-way medium-discharge manual valve are connected, and the first interlocking valve is also connected with the third three-position four-ventilated hydraulic valve, the fourth three-position four-ventilated hydraulic valve and the sixth shuttle valve.
  • the second interlocking valve is further connected with the first three-position four-ventilated hydraulic valve, the second three-position four-ventilated hydraulic valve, and the fifth shuttle valve 1, and the fifth shuttle valve is further connected to the first three-position five
  • the first shuttle valve is connected with the second three-position five-way venting manual valve, the seventh shuttle valve 1 and the fifth shuttle valve, the sixth shuttle valve, and the two-position two vent control valve Connection, two position two vent control valve Connected to the gas source and hydraulic station;
  • the first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the first three-position five-way vent manual valve, and the second three-position four vent control hydraulic valve is also a hydraulic station, the second cleaner cylinder and the first three-position five-way venting manual valve, the third three-position four vent control hydraulic valve is also connected with a hydraulic station, a second flat plough cylinder and a second three
  • the five-way four-way ventilated hydraulic valve is also connected to the hydraulic station, the first cleaner cylinder and the second three-position five-way vent manual valve.
  • the flat device further includes a hydraulic system including a gas source, a hydraulic station, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a first interlocking valve, Second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third Three-position four-ventilated hydraulic valve, fourth-fourth four-ventilated hydraulic valve;
  • a hydraulic system including a gas source, a hydraulic station, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a first interlocking valve, Second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third Three-position four-ventilated hydraulic valve, fourth-fourth four-ventilated hydraulic valve
  • the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, and the fourth electromagnetic valve are simultaneously connected to the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the second electromagnetic valve and the fourth
  • the solenoid valve is connected, and the first interlock valve is also connected with the third three-position four-ventilation control hydraulic valve, the fourth three-position four-ventilation control hydraulic valve and the sixth shuttle valve, and the second interlocking valve is also connected with the first three-position four a ventilating control hydraulic valve, a second three-position four-ventilated hydraulic valve, and a fifth shuttle valve, wherein the fifth shuttle valve is further connected to the third solenoid valve, and the sixth shuttle valve is further connected to the first solenoid valve,
  • the seventh shuttle valve is connected with the fifth shuttle valve, the sixth shuttle valve, the two-position two-ventilation control valve, and the two-position two-way control valve is also connected with the air source and the hydraulic station;
  • the first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the third electromagnetic valve
  • the second three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first a second sweeper cylinder and the third solenoid valve
  • the third three-position four-pilot control hydraulic valve is further connected with the hydraulic station, the second flat plough cylinder and the first solenoid valve
  • the fourth three-position four-ventilation control Hydraulic valve also with hydraulic station, first cleaner oil
  • the cylinder is connected to the first solenoid valve.
  • the raft device further comprises a hydraulic system, the hydraulic system further comprising a first three-position five-way venting manual valve, a second three-position five-way venting manual valve, a first shuttle valve, and a second shuttle valve Third shuttle valve, fourth shuttle valve;
  • the first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with a gas source, and the first three-position five-way venting manual valve simultaneously with the third shuttle valve and the fourth An inlet connection of the shuttle valve, the third solenoid valve is connected to another inlet of the third shuttle valve, and then connected to the first three-position four-ventilation control hydraulic valve and the second three-position four-ventilation control hydraulic valve a fifth shuttle valve is connected; the fourth electromagnetic valve is connected to another inlet of the fourth shuttle valve, and then the first interlocking valve and the second interlocking valve are connected;
  • a second three-position five-way venting manual valve is simultaneously connected to an inlet of the first shuttle valve and the second shuttle valve, and the first electromagnetic valve is connected to another inlet of the first shuttle valve, and then connected a third three-fourth ventilated hydraulic valve, a fourth three-position four-ventilated hydraulic valve, and a sixth shuttle valve; and the second electromagnetic valve is connected to another inlet of the second shuttle valve, and then connected to the first An interlock valve and a second interlocking valve.
  • the hydraulic system further comprises: a third three-position five-way vent manual valve, a fifth electromagnetic valve, a sixth electromagnetic valve, an eighth shuttle valve, a ninth shuttle valve, a third interlocking valve, and a fourth mutual Lock valve, fifth interlock valve, sixth interlock valve;
  • the outlet of the first shuttle valve is connected to the fourth three-position four-ventilated hydraulic valve through the sixth interlocking valve; the first interlocking valve is connected with the fifth interlocking valve, and then the fourth three-position four-ventilated hydraulic control The valve is connected; the outlet of the third shuttle valve is connected with the fourth interlocking valve, and then connected to the second three-position four-ventilated hydraulic valve; the second interlocking valve is connected with the third interlocking valve, and then the second three Bit four vent control hydraulic valve connection.
  • the third three-position five-way venting manual valve, the fifth electromagnetic valve and the sixth electromagnetic valve are also connected with the gas source at the same time, one inlet of the eighth shuttle valve is connected with the third three-position five-way venting manual valve, and the other inlet Connected to the fifth solenoid valve; an inlet of the ninth shuttle valve It is connected with the third three-position five-way venting manual valve, and the other inlet is connected with the sixth electromagnetic valve.
  • the outlet of the eighth shuttle valve is simultaneously connected with the third interlocking valve and the fourth interlocking valve, and the outlet of the ninth shuttle valve is simultaneously connected with the fifth interlocking valve and the sixth interlocking valve.
  • the hydraulic system further includes a plurality of first three-way ball valves, a second three-way ball valve, a third three-way ball valve, and a fourth three-way ball valve connected to the hydraulic station, wherein the first three-way ball valve is located at the second Between the three-position ventilated hydraulic valve and the second cleaner cylinder, the second three-way ball valve is disposed between the second three-position four-ventilated hydraulic valve and the second cleaner cylinder, and the third three-way ball valve is disposed in the third The third three-way variegated hydraulic valve is disposed between the third three-way plenum and the first three-way plough cylinder, and the fourth three-way ball valve is disposed between the fourth three-position ventilated hydraulic valve and the first cleaner cylinder.
  • the present application also provides a flat weaving device comprising a first flat plow composition on one side of the vehicle body and a first rail sweeper and a second flat plow disposed on the other side of the vehicle body Composition and second rail cleaner;
  • the first flat plow component comprises a first flat plow and a first flat plow cylinder, the first flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the first flat plow.
  • the second flat plow component comprises a second flat plow and a second flat plow cylinder, the second flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the second flat plow;
  • the first rail cleaner includes a first cleaner cylinder and a first cleaning rod, one end of the first cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the first cleaning rod; the second rail is cleaned
  • the device includes a second cleaner cylinder and a second cleaning rod, one end of the second cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the second cleaning rod.
  • the flat device further comprises a hydraulic system
  • the hydraulic system comprises a gas source, a hydraulic station, a first three-position five-way medium discharge manual valve, a second three-position five-way medium discharge manual valve, and a first interlock Valve, second interlock Valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-ventilation control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third three-fourth ventilation Control hydraulic valve, fourth three-position four-ventilated hydraulic valve;
  • the first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the first three digits
  • the through-discharge manual valve and the second three-position five-way medium-discharge manual valve are connected, and the first interlocking valve is also connected with the third three-position four-ventilated hydraulic valve, the fourth three-position four-ventilated hydraulic valve and the sixth shuttle valve.
  • the second interlocking valve is further connected with the first three-position four-ventilated hydraulic valve, the second three-position four-ventilated hydraulic valve, and the fifth shuttle valve 1, and the fifth shuttle valve is further connected to the first three-position five
  • the first shuttle valve is connected with the second three-position five-way venting manual valve, the seventh shuttle valve 1 and the fifth shuttle valve, the sixth shuttle valve, and the two-position two vent control valve Connection, the two-position two vent control valve is also connected to the gas source and the hydraulic station;
  • the first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the first three-position five-way vent manual valve, and the second three-position four vent control hydraulic valve is also a hydraulic station, the second cleaner cylinder and the first three-position five-way venting manual valve, the third three-position four vent control hydraulic valve is also connected with a hydraulic station, a second flat plough cylinder and a second three
  • the five-way four-way ventilated hydraulic valve is also connected to the hydraulic station, the first cleaner cylinder and the second three-position five-way vent manual valve.
  • the flat device further includes a hydraulic system including a gas source, a hydraulic station, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a first interlocking valve, Second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third Three-position four-ventilated hydraulic valve, fourth-fourth four-ventilated hydraulic valve;
  • a hydraulic system including a gas source, a hydraulic station, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a first interlocking valve, Second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third Three-position four-ventilated hydraulic valve, fourth-fourth four-ventilated hydraulic valve
  • the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, and the fourth electromagnetic valve are simultaneously connected to the gas source
  • the first interlocking valve and the second interlocking valve are respectively connected to the second electromagnetic valve and the fourth electromagnetic valve, and the first interlocking valve is further connected with the third three-position four-ventilated hydraulic valve, and the fourth three-position four
  • the vent control hydraulic valve is connected to the sixth shuttle valve
  • the second interlock valve is further connected with the first three position four vent control hydraulic valve, the second three position four vent control hydraulic valve and the fifth shuttle valve, the fifth shuttle valve Also connected to the third solenoid valve
  • the sixth shuttle valve is further connected with the first solenoid valve, the seventh shuttle valve and the fifth shuttle valve, the sixth shuttle valve, and the two-position two-ventilation control valve, two positions
  • the second vent control valve is also connected to the air source and the hydraulic station;
  • the first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the third electromagnetic valve
  • the second three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first a second sweeper cylinder and the third solenoid valve
  • the third three-position four-pilot control hydraulic valve is further connected with the hydraulic station, the second flat plough cylinder and the first solenoid valve
  • the hydraulic valve is also coupled to the hydraulic station, the first cleaner cylinder, and the first solenoid valve.
  • the raft device further comprises a hydraulic system, the hydraulic system further comprising a first three-position five-way venting manual valve, a second three-position five-way venting manual valve, a first shuttle valve, and a second shuttle valve Third shuttle valve, fourth shuttle valve;
  • the first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with a gas source, and the first three-position five-way venting manual valve simultaneously with the third shuttle valve and the fourth An inlet connection of the shuttle valve, the third solenoid valve is connected to another inlet of the third shuttle valve, and then connected to the first three-position four-ventilation control hydraulic valve and the second three-position four-ventilation control hydraulic valve a fifth shuttle valve is connected; the fourth electromagnetic valve is connected to another inlet of the fourth shuttle valve, and then the first interlocking valve and the second interlocking valve are connected;
  • a second three-position five-way venting manual valve is simultaneously connected to an inlet of the first shuttle valve and the second shuttle valve, and the first electromagnetic valve is connected to another inlet of the first shuttle valve, and then connected a third three-fourth ventilated hydraulic valve, a fourth three-four vented hydraulic valve, a sixth shuttle valve; the second solenoid valve and the second shuttle After the other inlet of the valve is connected, the first interlocking valve and the second interlocking valve are connected.
  • the flat car and the flat device of the present application control the flat plow to descend by the plowing cylinder, and control the cleaning rod to descend by the cleaning device cylinder, thereby eliminating the need for manual flattening and improving
  • the utility model solves the technical problem that the prior art needs to be flattened by the manual flattening method, thereby causing labor intensity, low efficiency and harsh environment.
  • the present application provides a flat device and a flat device. Flat car.
  • FIG. 1 is a schematic structural view of a flat car with a flat device according to a preferred embodiment of the present application
  • FIG. 2 and FIG. 3 are schematic structural views of two states of the flat jaw device of the flat car of FIG. 1;
  • Figure 4 is a schematic structural view of the locking device of the flat car of Figure 1;
  • Figure 5 is a schematic structural view of the rail cleaner of the flat car of Figure 1;
  • FIG. 6 and FIG. 7 are structural schematic views of the hydraulic system of the flat jaw device of the flat car of FIG.
  • the present application provides a flat device and a flat armor. Set the flat car.
  • FIG. 1 it is a schematic structural view of a flat car with a flat device.
  • the flat car includes a vehicle body 40 and a flat device 50 disposed on the vehicle body 40.
  • the number of the flat device 50 is two, which are respectively disposed on opposite sides of the vehicle body 40, and are symmetrically mounted on the vehicle body 40.
  • the flattening device 50 comprises a flat plow composition 51 and a flat plow composition 53.
  • the flat plow composition 51 is used to flatten the ballast around the rail.
  • the flat plough component 51 is mounted on the vehicle body 40, including a flat plough 511, a first flat plough cylinder 516, a cylinder upper support 512, a fixed guide plate 517, a rocker 514, a rocker support 515, and protection. Cover 518.
  • the flat plough 511 includes a plough 5112, a wear plate 5111, a cylinder lower support 5113, a movable guide plate 5114, and a fastener 5115.
  • the wear plate 5111 is fixed to the lower end of the pear piece 5112 for flattening.
  • the lower cylinder support 5113 is fixed to the pear piece 5112, and the first flat plough cylinder 516 is installed between the upper cylinder support 512 and the lower cylinder support 5113, and the lifting and lowering of the flat plough 511 is driven by the telescopic expansion.
  • the movable guide plate 5114 is fixed to the pear piece 5111 by a fastener 5115.
  • the fixed guide plate 517 is fixed to the vehicle body 40, and the movable guide plate 5114 slides inside the fixed guide plate 517 to ensure that the flat plough 511 cannot move to both sides.
  • a shield 518 protects these pairs of motion to prevent accidental injury.
  • the rocker support 515 is fixed to the vehicle body 40.
  • the rocker 514 is rotatably coupled to the vehicle body 40 at one end, and the plough blade 5112 is rotatably coupled to the other end.
  • the rocker 514 is composed of two upper and lower layers of equal length and parallel to each other, and is a parallel four-bar linkage mechanism, so that the plough 5112 can be kept parallel in the vertical plane, and the lower plane of the plough 5112 is always horizontal. .
  • the first flat plow cylinder 516 has been equipped with a hydraulic lock to prevent the first flat plow cylinder 516 from being accidentally Outstretched and caused the accidental fall of Pingyi Plough 511.
  • a locking device 513 is additionally provided, which is mounted on the vehicle body 40.
  • the locking device 513 includes a locking tongue 5131, a leaf spring 5132, a leaf spring holder 5133, and a mounting seat 5134.
  • the mounting seat 5134 is fixed to the vehicle body 40.
  • the leaf spring support 5133 fixedly connects the leaf spring 5132 and the mounting seat 5134, and the locking tongue 5131 is fixed to the leaf spring 5132.
  • the leaf spring 5132 plays a role of rebounding and supporting, and the pressing bolt 5131 is embedded in the locking hole on the movable guiding plate 514 to realize the locking of the flat plough 511.
  • the working surface of the locking tongue 5131 is a wedge structure, and the self-weight of the flat plough 511 cannot overcome the frictional force of the wedge structure of the working surface of the locking tongue 5131. Therefore, the flat plough 511 cannot overcome the locking force by its own weight.
  • unlocking can be achieved.
  • the flat plow 511 When the first flat plow cylinder 516 is retracted, the flat plow 511 gradually rises, and when the movable guiding plate 5114 rises, it slides along the lower working surface of the locking tongue 5131, and overcomes the resilience of the leaf spring 5132, the locking tongue 5131 retreats and exits. The first keyhole. When it rises to the highest point, under the resilience of the leaf spring 5132, the locking tongue 5131 is again embedded in the second locking hole on the movable guiding plate 514, so as to achieve the locking of the flat plough 511.
  • the flat plow composition 53 has the same structure as the flat plow composition 51.
  • the flat plow composition 51 is called a second flat plow cylinder 536.
  • the flattening device 50 in order to clean the flat track, the flattening device 50 further includes rail cleaners 52 and 54.
  • the ballast around the rail is flattened, and the rail cleaner 52 sweeps the ballast at the top of the rail.
  • the rail cleaner 52 includes a fixing seat 521, a first cleaning cylinder 522, a guide plate 523, and a cleaning Stick 524.
  • the fixing base 521 is fixed on the vehicle body 40.
  • the first cleaning cylinder 522 is mounted between the fixing base 521 and the guiding plate 523.
  • the guiding plate 523 is slidable relative to the fixing base 521, and the cleaning rod 524 is mounted on the sliding plate 523. .
  • the guiding plate 523 and the cleaning bar 524 are lowered to clean the rail through the cleaning rod 524.
  • the first cleaning cylinder 522 is retracted, the guiding plate 523 is pulled, and the cleaning is performed.
  • the rod 524 is raised such that the first cleaner cylinder 522 is in an inoperative state.
  • the structure of the rail cleaner 54 is the same as that of the rail cleaner 52.
  • the cylinder of the rail cleaner 54 is referred to as a second cleaner cylinder 542.
  • Fig. 1 shows the vehicle running to the left side and performing a flattening operation to the left side. At this time, the flat plough composition 53 on the left side and the cleaner 52 on the back side thereof fall. The non-working right end flat plow composition 51 and the left side cleaner 54 on its back are still in a raised state.
  • the existing flat car generally has a single flat plow, and it is really simple to directly operate the hydraulic valve manually. However, the work can only be done in one direction. If it is necessary to make a round trip, the vehicle needs to be turned around, which is troublesome. When it is flat, it is very dusty. Standing on the car and manipulating the body is soil, affecting the health of the operator.
  • This patent adopts two flat ploughs symmetrically installed in front and rear of the vehicle, which can be used for two-way flat boring. When the vehicle goes to and from the flat, there is no need to adjust the head, as long as the flat plough is changed, saving time and material resources. After the remote control is used, the operator can distance a certain distance from the flat plow, and the dust on the flat side has less influence on the operator.
  • the flat device 50 further includes a hydraulic system that controls the first flat plow cylinder 516, the second flat plow cylinder 536, the first sweeper cylinder 522, and the second sweeper cylinder 542 to operate, as shown in FIGS. 6 and 7. Place 6, wherein, FIG. 6 and FIG. 7 are two parts in one figure, wherein the line ports marked with A, B, C, D, E, F, G, H, and I in FIG. 6 are marked with FIG. Corresponding to the marked line port connection.
  • the hydraulic system includes air source, hydraulic station, first three-position five-way vent manual valve 14.1, second three-position five-way vent manual valve 14.2, first solenoid valve 15.1, second solenoid valve 15.2, third solenoid valve 15.3 4th solenoid valve 15.4, first shuttle valve 16.1, second shuttle valve 16.2, third shuttle valve 16.3, fourth shuttle valve 16.4, fifth shuttle valve 16.5, sixth shuttle valve 16.6, seventh shuttle valve 16.7, An interlocking valve 17.1, a second interlocking valve 17.2, a two-position two vent control valve 23, a throttle valve 24, a first three-position four-ventilated hydraulic valve 18.1, a second three-position four-ventilated hydraulic valve 18.2, a third Three-position four-ventilated hydraulic valve 18.3, fourth-fourth four-ventilated hydraulic valve 18.4.
  • An inlet of the first shuttle valve 16.1 is connected with the second three-position five-way vent manual valve 14.2, the second inlet is connected with the first electromagnetic valve 15.1, and the outlet is simultaneously with the fourth three-position four ventilated hydraulic valve 18.4, the third three The inlet connection of the four ventilated hydraulic valve 18.3 and the sixth shuttle valve 16.6.
  • An inlet of the second shuttle valve 16.2 is connected to the second three-position five-way vent manual valve 14.2, the two inlets are connected to the second solenoid valve 15.2, and the outlet is simultaneously connected with the first interlocking valve 17.1 and the second interlocking valve 17.2.
  • the first interlocking valve 17.1 is connected to the inlet of the fourth three-position four vented hydraulic valve 18.4 and the sixth shuttle valve 16.6.
  • An inlet of the third shuttle valve 16.3 is connected with the first three-position five-way vent manual valve 14.1, two inlets are connected with the third electromagnetic valve 15.3, and the outlet is simultaneously with the second three-position four ventilated hydraulic valve 18.2, the fifth shuttle valve
  • the inlet of 16.5 is connected to the first three-position four-ventilated hydraulic valve 18.1.
  • An inlet of the fourth shuttle valve 16.4 is connected with the second three-position five-way vent manual valve 14.2, the second inlet is connected with the fourth electromagnetic valve 15.4, and the outlet is simultaneously connected with the first interlocking valve 17.1 and the second interlocking valve 17.2.
  • the second interlocking valve 17.2 is connected to the inlet of the fifth shuttle valve 16.5, the first three-position four-ventilated hydraulic valve 18.1, and the second three-position four-ventilated hydraulic valve 18.2.
  • the outlets of the fifth shuttle valve 16.5 and the sixth shuttle valve 16.6 are respectively connected to the two inlets of the seventh shuttle valve 16.7, the outlet of the seventh shuttle valve 16.7 and the two-position two vent control valve 23 to control the two-position two-ventilation
  • the control valve 23 becomes a passage or opens.
  • One end of the two-position vent control valve 23 is connected to the air source, and the other end is connected to the throttle valve 24 and connected to the hydraulic station.
  • the first three-position four-ventilated hydraulic valve 18.1, the second three-position four-ventilated hydraulic valve 18.2, the third three-position four-ventilated hydraulic valve 18.3, and the fourth three-position four-ventilated hydraulic valve 18.4 are simultaneously connected to the hydraulic station.
  • the first three-position four-ventilated hydraulic valve 18.1 is connected to the first horizontal plough cylinder 516
  • the second three-position four-ventilated hydraulic valve 18.2 is connected to the second cleaner cylinder 542
  • the third three-position four-ventilated hydraulic valve 18.3 The second flat plough cylinder 536 is connected
  • the fourth three-position four vent control hydraulic valve 18.4 is connected to the first cleaner cylinder 522.
  • the embodiment is a hydraulic structure diagram that can be controlled manually and electronically.
  • the manual or electronic control can be directly used, as follows:
  • the hydraulic system includes air source, hydraulic station, first three-position five-way vent manual valve 14.1, second three-position five-way vent manual valve 14.2, first interlock valve 17.1, second interlock valve 17.2, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh shuttle valve 16.7, the two-position two vent control valve 23, the first three-position four-ventilated hydraulic valve 18.1, the second three-position four-ventilated hydraulic valve 18.2, The third three-four ventilated hydraulic valve 18.3, the fourth three-four ventilated hydraulic valve 18.4, through the above components can achieve manual control.
  • the hydraulic system includes a gas source, a hydraulic station, a first solenoid valve 15.1, a second solenoid valve 15.2, a third solenoid valve 15.3, a fourth solenoid valve 15.4, a first interlocking valve 17.1, a second interlocking valve 17.2, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh shuttle valve 16.7, the two-position two vent control valve 23, the first three-position four-ventilated hydraulic valve 18.1, the second three-position four-ventilated hydraulic valve 18.2, Third three-four ventilating fluid
  • the pressure valve 18.3 and the fourth three-position four-ventilated hydraulic valve 18.4 can realize electric control through the above components.
  • the hydraulic system further includes a plurality of first three-way ball valves 20.1, a second three-way ball valve 20.2, a third three-way ball valve 20.3, and a fourth three-way ball valve 20.4 connected to the hydraulic station, wherein A three-way ball valve 20.1 is located between the second three-position four-ventilated hydraulic valve 18.2 and the second cleaner cylinder 542, and the second three-way ball valve 20.2 is disposed in the second three-position four-ventilated hydraulic valve 18.2 and the second cleaner cylinder Between 542, the third three-way ball valve 20.3 is disposed between the third three-fourth ventilated hydraulic valve 18.3 and the second flat plough cylinder 536, and the fourth three-way ball valve 20.4 is disposed at the fourth three-position four vented hydraulic valve 18.4 is between the first cleaner cylinder 522.
  • an overflow valve 19 is further disposed between the first three-way ball valve 20.1 and the second three-position four-ventilated hydraulic valve 18.2.
  • the above method is to simultaneously control the hydraulic structure diagram of a cleaner cylinder and a flat plough cylinder.
  • the hydraulic system further includes: a third three-position five-way middle Manual valve 14.3, fifth solenoid valve 15.5, sixth solenoid valve 15.6, eighth shuttle valve 16.8, ninth shuttle valve 16.9, third interlock valve 17.3, fourth interlock valve 17.4, fifth interlock valve 17.5, Sixth interlocking valve 17.6.
  • the outlet of the first shuttle valve 16.1 passes through the sixth interlocking valve 17.6, and is connected to the fourth three-position four-ventilated hydraulic valve 18.4; after the first interlocking valve 17.1 is connected with the fifth interlocking valve 17.5, The fourth three-position four-ventilated hydraulic valve 18.4 is connected; the outlet of the third shuttle valve 16.3 is connected with the fourth interlocking valve 17.4, and then connected with the second three-position four-ventilated hydraulic valve 18.2; the second interlocking valve 17.2 and After the third interlocking valve 17.3 is connected, it is connected to the second three-position four-ventilated hydraulic valve 18.2.
  • the third three-position five-way venting manual valve 14.3, the fifth electromagnetic valve 15.5, the sixth electromagnetic valve 15.6 are also connected with the gas source, the eighth shuttle valve 16.8 of an inlet and the third three-position five-way venting manual valve 14.3 Connection, another inlet and fifth solenoid valve 15.5 Connected; an inlet of the ninth shuttle valve 16.9 is connected to the third three-position five-way vent manual valve 14.3, and the other inlet is connected to the sixth solenoid valve 15.6.
  • the outlet of the eighth shuttle valve 16.8 is simultaneously connected to the third interlocking valve 17.3 and the fourth interlocking valve 17.4, and the outlet of the ninth shuttle valve 16.9 is simultaneously connected to the fifth interlocking valve 17.5 and the sixth interlocking valve 17.6.
  • the air source includes a ball valve 4, an air filter 5, a check valve 6, a safety valve 7, a drain butterfly valve 8, an exhaust ball valve 9, a filter pressure reducing valve 10, an oil mister 11, an exhaust ball valve 12, and a filter pressure reducing valve 13 , gas storage tank 33.
  • the ball valve 4, the air filter 5, and the check valve 6 are sequentially connected, and three paths are separated from the check valve 6, and the exhaust ball valve 9, the filter pressure reducing valve 10, and the oil mister 11 are sequentially connected one after the other, and the two positions are
  • the two vent control valves 23 are connected; the two channels are connected in sequence to the drain butterfly valve 8, the gas storage tank 33, the safety valve 7 is connected to the gas storage tank 33, the three-way sequential exhaust ball valve 12, and the filter pressure reducing valve 13.
  • the external compressed air source is divided into three channels through the ball valve 4, the air filter 5 and the check valve 6: the control air source processing pipeline composed of the exhaust ball valve 12 and the filter pressure reducing valve 13 is controlled to the system.
  • the valve provides a smooth low pressure, low flow compressed air to control the transposition of each control valve.
  • the middle road is connected to the gas storage tank as a buffer and emergency gas source.
  • the power path processing pipeline composed of the exhaust ball valve 9, the filter pressure reducing valve 10 and the oil mister 11 is provided to provide a smooth high-pressure and large-flow compressed air to the air motor to drive the air motor to rotate.
  • the hydraulic station includes: an air motor 26, a hydraulic pump 25, an oil suction filter 27, a hand oil pump 28, a return oil filter 29, a liquid level liquid temperature gauge 30, an air filter 31, and an oil discharge ball valve 32.
  • the first interlocking valve 17.1, the second interlocking valve 17.2, the third interlocking valve 17.3, the fourth interlocking valve 17.4, the fifth interlocking valve 17.5, and the sixth interlocking valve 17.6 are used only at the same time. One channel is turned on and the remaining channels are broken.
  • the two-position vent control valve 23 has a default position of an open circuit, and does not supply air to the air motor 26, and the air motor does not rotate. Only the first three five-way venting manual valve 14.1, the third three-position five-way venting manual valve 14.3, the second three The five-way venting manual valve 14.2, the first electromagnetic valve 15.1, the second electromagnetic valve 15.2, the third electromagnetic valve 15.3, the fourth electromagnetic valve 15.4, the fifth electromagnetic valve 15.5, the sixth electromagnetic valve 15.6 are all transposed In the airway, the compressed air in the control air passage passes through the first shuttle valve 16.1, the second shuttle valve 16.2, the third shuttle valve 16.3, the fourth shuttle valve 16.4, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh The shuttle valve 16.7, the eighth shuttle valve 16.8, and the ninth shuttle valve 16.9 enter the two-position two vent control valve 23, and the two-position two vent control valve 23 is changed from the default position (open circuit) to the passage, and the compression in the power gas path.
  • the air can enter the air motor 26 through the second and second vent control valves 23 and the throttle valve 24, and the air motor 26 is driven to rotate.
  • the neutral or first solenoid valve 15.1, the second solenoid valve 15.2, the third solenoid valve 15.3, the fourth solenoid valve 15.4, the fifth solenoid valve 15.5, and the sixth solenoid valve 15.6 are shifted to the right position
  • the control gas path is The compressed air passes through the first shuttle valve 16.1, the second shuttle valve 16.2, the third shuttle valve 16.3, the fourth shuttle valve 16.4, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh shuttle valve 16.7, the eighth shuttle valve 16.8.
  • the ninth shuttle valve 16.9 enters the two position two vent control valve 23, and the two position two vent control valve 23 immediately changes from the passage to the default position (open circuit).
  • the compressed air in the power circuit is interrupted by the second and second vent control valves 23, and the air motor 26 stops rotating immediately.
  • the air motor 26 can be rotated only when the cylinder is required to be operated, and the rotation is stopped at other times, thereby avoiding unnecessary rotation, saving energy and ensuring safety.
  • the throttle valve 24 is adjustable to regulate the flow of compressed air entering the air motor 26, thereby adjusting the rotational speed of the air motor 26. At the same time, the amplitude of the compressed air entering the air motor 26 can be reduced, and the rotational stability of the air motor 26 can be improved. After the two-position vent control valve 23 is turned into a passage, the compressed air enters the air motor 26 through the throttle valve 24.
  • Each hydraulic cylinder has a balancing valve that can be self-locking.
  • the three-position five-way venting manual valve of serial numbers 14.1, 14.2, and 14.3 the middle position is the input disconnection, and the output is in the atmospheric state, that is, the input and output are disconnected.
  • the compressed air enters the shuttle valve 16.3 via 14.1, and closes the intake pipe of the two-position three-way solenoid valve 15.3, so that the two-position three-way solenoid valve 15.3 does not work, only the hand Control works.
  • the upper road passes the interlock valve 17.4, then reaches the right side of the three-four-four-way control hydraulic valve 18.2, the valve 18.2 is changed from the neutral position to the right position, and the high-pressure oil from the hydraulic station enters the second cleaning through the valve 18.2.
  • the rodless cavity of the cylinder 542 drives the piston rod of the second cleaner cylinder 542 to extend, and the rail cleaner is lowered to the cleaning position.
  • the compressed air in the middle enters the right side of the three-fourth ventilated hydraulic valve 18.1, and the valve 18.1 becomes the right position.
  • the high pressure oil from the hydraulic station enters the rodless cavity of the first flat plough cylinder 516 through the valve 18.1, driving the first flat.
  • the piston rod of the shovel cylinder 516 is extended, and the first group of ploughs is lowered to the flat position.
  • the lower path passes through the shuttle valves 16.5 and 16.7, enters the two position two vent control valve 23, and the two position two vent control valve 23 is changed from the default position (open circuit) to the passage, and the compressed air is passed from the air source treatment device through the throttle valve.
  • 24 enters the air motor 26, drives the air motor to rotate and drives the hydraulic pump 25 through the pipeline and valve to supply high pressure oil to the second cleaner cylinder 542 and the first level plough cylinder 516.
  • the compressed air enters the shuttle valve 16.4 via 14.1, and closes the intake pipe of the two-position three-way solenoid valve 15.4, so that the two-position three-way solenoid valve 15.4 does not work, only the hand Control works.
  • the compressed air circuit pushes the interlock valve 17.1 to open circuit.
  • the upper road passes through the interlock valve 17.3, then reaches the left side of the three-position four-ventilated hydraulic valve 18.2, the valve 18.2 is changed from the neutral position to the left position, and the high-pressure oil coming out of the hydraulic station passes through the valve.
  • the compressed air is passed from the air source treatment device through the throttle valve 24 to the air motor 26, the drive air motor rotates and drives the hydraulic pump 25 through the pipeline and the valve, to the second cleaner cylinder 542 and the first flat plow Cylinder 516 provides high pressure oil.
  • the compressed air in the middle enters the right side of the three-four-four-way control hydraulic valve 18.3, and the three-four-four-ventilated hydraulic valve 18.3 is changed to the right position.
  • the high-pressure oil from the hydraulic station enters the second flat through the three-position four-ventilated hydraulic valve 18.3.
  • the rodless cavity of the plow cylinder 536 drives the piston rod of the second flat plow cylinder 536 to extend, and the second group of flat plows descends to the flat position.
  • the lower path passes through the shuttle valves 16.6 and 16.7, enters the two-position two vent control valve 23, and the two-position two vent control valve 23 is converted from the default position (open circuit) into a passage, and the compressed air is passed from the air source treatment device through the throttle valve.
  • 24 enters the air motor 26, drives the air motor to rotate and drives the hydraulic pump 25 through the pipeline and the valve to supply high pressure oil to the first cleaner cylinder 522 and the second balance plough cylinder 536.
  • the upper road passes the interlocking valve 17.5, then reaches the left side of the three-position four-ventilated hydraulic valve 18.4, and the three-position four-ventilated hydraulic valve 18.4 changes from the neutral position to the left position, the hydraulic station
  • the high pressure oil that has exited enters the rod cavity of the first cleaner cylinder 522 through the valve 18.4, and drives the piston rod of the first cleaner cylinder 522 to retract.
  • the rail cleaner is lifted to the non-sweeping position.
  • the middle road reaches the left side of the three-four ventilated hydraulic valve 18.3, and the valve 18.3 is changed from the neutral position to the left position.
  • the high-pressure oil from the hydraulic station enters the rod cavity of the second flat plough cylinder 536 through the valve 18.3 to drive the second flat.
  • the Piston cylinder 536 piston rod retracted, and the second group of flat plows rose to a non-flat position.
  • the lower path passes through the shuttle valves 16.6 and 16.7, enters the two-position two vent control valve 23, and the valve 23 is converted from the default position (open circuit) into a passage, and the compressed air is introduced from the air source treatment device through the throttle valve 24 into the air motor 26 .
  • the driving air motor rotates and drives the hydraulic pump 25 through the pipeline and the valve to supply the high pressure oil to the second horizontal plough cylinder 536 and the second horizontal plough cylinder 536.
  • the handle of the hand number 14.3 is used to change the valve to the left position: the compressed air enters the shuttle valve 16.9 via 14.3, and the intake pipe of the two-position three-way solenoid valve 15.6 is closed, so that the two-position three-way solenoid valve 15.6 does not work, only the hand The control valve works.
  • the interlocking valves 17.5 and 17.6 are shifted to the broken position, so that the three-position four-ventilated hydraulic valve 18.4 has no compressed air at both sides of the control port, and maintains the neutral position.
  • the first cleaner cylinder 522 also has no hydraulic oil in and out, and actually locks the first cleaner cylinder 522.
  • the handle of the hand number 14.3 is used to change the valve to the right position: the compressed air enters the shuttle valve 16.8 via 14.3, and the intake pipe of the two-position three-way solenoid valve 15.5 is closed, so that the two-position three-way solenoid valve 15.5 does not work, only the hand The control valve works.
  • the interlocking valves 17.3 and 17.4 are changed to the broken position, so that the three-position four-way control hydraulic valve 18.2 has no compressed air at both sides of the control port, and maintains the neutral position.
  • the second cleaner cylinder 542 also has no hydraulic oil in and out, and actually locks the second cleaner cylinder 542.
  • the plough plough cylinder and the cleaner cylinder can be operated simultaneously when operating 14.1 and 14.2.
  • the ploughing plough cylinder can be operated while the 14.1 and 14.2 are being operated, but the cleaner cylinder cannot be operated. The actual function is to operate the cleaner cylinder separately.
  • each of the three-position four-way control hydraulic valve 18 has a rod cavity connected to the relevant cylinder, and is disconnected from the hand oil pump 28, and cannot supply oil to the cylinder.
  • the three-way ball valve 20 is switched from the right position to the left position, and the three-position four-way control hydraulic valve 18 is disconnected from the relevant cylinder having the rod chamber, and the hand pump is 28 is connected to each cylinder with a rod cavity, and then the hand oil pump 28 supplies oil to the rod chamber of the cylinder, drives the flat hydraulic cylinder to retract, the flat plough rises to a non-flat position, and drives the rail cleaning hydraulic cylinder to retract, Lift the rail cleaner to the non-cleaning position.
  • the first three-way ball valve 20.1 controls the first flat plough cylinder 516; the second three-way ball valve 20.2 controls the second cleaner cylinder 542; the third three-way ball valve 20.3 controls the second flat plough cylinder 536; The three-way ball valve 20.4 controls the first cleaner cylinder 522.
  • the corresponding three-way ball valve must be converted to the right position.
  • the flat car and the flat device of the present application control the flat plow to descend by the plowing cylinder, and control the cleaning rod to descend by the cleaning device cylinder, thereby eliminating the need for manual flattening and improving
  • the utility model solves the technical problem that the prior art needs to be flattened by the manual flattening method, thereby causing labor intensity, low efficiency and harsh environment.
  • the present application provides a flat device and a flat device. Flat car.

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Abstract

A ballast flattening device (50) and a ballast flattening vehicle having same. The ballast flattening vehicle comprises a vehicle body (40) and the ballast flattening device (50) provided on the vehicle body (40). The ballast flattening device (50) comprises a first ballast flattening plough assembly (51) located at one side of the vehicle body (40), a first rail cleaner (52), a second ballast flattening plough assembly (53) provided at the other side of the vehicle body (40), and a second rail cleaner (54). The first ballast flattening plough assembly (51) comprises a first ballast flattening plough (511) and a first ballast flattening plough oil cylinder (516); the second ballast flattening plough assembly (53) comprises a second ballast flattening plough and a second ballast flattening plough oil cylinder (536); the first rail cleaner (52) comprises a first cleaner oil cylinder (522) and a first cleaning bar (524); and the second rail cleaner (54) comprises a second cleaner oil cylinder (542) and a second cleaning bar. The ballast flattening plough is controlled by the ballast flattening plough oil cylinder to descend so as to flatten the ballast, and the cleaning bar is controlled by the cleanser oil cylinder to descend as so to perform cleaning, so that there is no need to flatten the ballast manually, thereby improving the efficiency of ballast flattening.

Description

一种平砟装置及具有平砟装置的平砟车Flat jaw device and flat car with flat device 技术领域Technical field
本发明涉及车辆技术领域,尤其涉及一种平砟装置及具有平砟装置的平砟车。The present invention relates to the field of vehicle technology, and in particular, to a flat rake device and a flat car with a flat device.
背景技术Background technique
铁路道砟车是用于铁路石砟运输及新建铁路线路和既有铁路线路维护铺砟的工程车辆,专供新建线路铺设石砟和现有的铁路线维护使用。为了提高铁路的运输效率,线路铺设及维护时间大大缩短,现对铁路道砟车的运输作业效率和作业安全提出了更高的要求。The railway crossing is a construction vehicle used for railway stone transportation and new railway lines and maintenance of existing railway lines. It is specially designed for the maintenance of new line laying stone sarcophagi and existing railway lines. In order to improve the transportation efficiency of the railway, the laying and maintenance time of the railway is greatly shortened, and higher requirements are put forward for the transportation efficiency and safety of the railway crossing.
现有的铁路道砟车在铺砟时,可以实现边走边卸,并具有向轨道内、外侧卸砟的功能,由于铺砟或补砟过程中难以精准控制铺砟量或补砟量,从而导致局部铺砟或补砟多余或不够,如补砟过多或靠近钢轨补砟还有可能导致钢轨平面积砟引发车辆安全事故。When the existing railway road car is laid, it can be unloaded while walking, and has the function of unloading the inside and outside of the track. It is difficult to precisely control the amount of paving or the amount of replenishment during the paving or filling process. This may result in excessive or insufficient local paving or filling. For example, too much filling or close to the rail may cause the rail to have a flat area and cause a vehicle safety accident.
目前解决方法是通过人工平砟的方式,该方法存在劳动强度大、效率底、环境恶劣(粉尘多、易受天气影响)等技术问题。The current solution is through manual squatting, which has technical problems such as high labor intensity, low efficiency, and harsh environment (more dust and weather).
发明内容Summary of the invention
本申请提供一种平砟装置及具有平砟装置的平砟车,解决了现有技术中由于需要通过人工平砟的方式平砟,从而造成劳动强度大、效率底、环境恶劣的技术问题。The present application provides a flat boring device and a flat car with a flat boring device, which solves the technical problem in the prior art that the labor intensity is high, the efficiency is low, and the environment is bad due to the need to flatten the raft in a manual manner.
本申请提供一种平砟车,所述平砟车包括车体和设置于所述车体上的平砟 装置,所述平砟装置包括位于所述车体一侧的第一平砟犁组成和第一钢轨清扫器以及设置于所述车体另一侧的第二平砟犁组成和第二钢轨清扫器;The present application provides a flatbed truck including a vehicle body and a flat raft disposed on the vehicle body a device comprising a first flat plow composition on a side of the vehicle body and a first rail cleaner and a second flat plow assembly and a second rail cleaning disposed on the other side of the vehicle body Device
第一平砟犁组成包括第一平砟犁和第一平砟犁油缸,所述第一平砟犁油缸一端固定于所述车体上,另一端固定于所述第一平砟犁上,第二平砟犁组成包括第二平砟犁和第二平砟犁油缸,所述第二平砟犁油缸一端固定于所述车体上,另一端固定于所述第二平砟犁上;The first flat plow component comprises a first flat plow and a first flat plow cylinder, the first flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the first flat plow. The second flat plow component comprises a second flat plow and a second flat plow cylinder, the second flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the second flat plow;
第一钢轨清扫器包括第一清扫器油缸和第一清扫棒,所述第一清扫器油缸的一端固定与所述车体上,另一端固定于所述第一清扫棒上;第二钢轨清扫器包括第二清扫器油缸和第二清扫棒,所述第二清扫器油缸的一端固定与所述车体上,另一端固定于所述第二清扫棒上。The first rail cleaner includes a first cleaner cylinder and a first cleaning rod, one end of the first cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the first cleaning rod; the second rail is cleaned The device includes a second cleaner cylinder and a second cleaning rod, one end of the second cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the second cleaning rod.
优选地,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;Preferably, the flat device further comprises a hydraulic system, the hydraulic system comprises a gas source, a hydraulic station, a first three-position five-way medium discharge manual valve, a second three-position five-way medium discharge manual valve, and a first interlock Valve, second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-ventilation control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, a third three-four ventilated hydraulic valve, a fourth three-four ventilated hydraulic valve;
所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第一三位五通中泄手动阀、第二三位五通中泄手动阀连接,且第一互锁阀还与第三三位四通气控液压阀第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀1连接,所述第五梭阀还与所述第一三位五通中泄手动阀连接,所述第六梭阀还与第二三位五通中泄手动阀,所述第七梭阀1与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还 与气源和液压站连接;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the first three digits The through-discharge manual valve and the second three-position five-way medium-discharge manual valve are connected, and the first interlocking valve is also connected with the third three-position four-ventilated hydraulic valve, the fourth three-position four-ventilated hydraulic valve and the sixth shuttle valve. The second interlocking valve is further connected with the first three-position four-ventilated hydraulic valve, the second three-position four-ventilated hydraulic valve, and the fifth shuttle valve 1, and the fifth shuttle valve is further connected to the first three-position five The first shuttle valve is connected with the second three-position five-way venting manual valve, the seventh shuttle valve 1 and the fifth shuttle valve, the sixth shuttle valve, and the two-position two vent control valve Connection, two position two vent control valve Connected to the gas source and hydraulic station;
所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第一三位五通中泄手动阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第一三位五通中泄手动阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第二三位五通中泄手动阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第二三位五通中泄手动阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the first three-position five-way vent manual valve, and the second three-position four vent control hydraulic valve is also a hydraulic station, the second cleaner cylinder and the first three-position five-way venting manual valve, the third three-position four vent control hydraulic valve is also connected with a hydraulic station, a second flat plough cylinder and a second three The five-way four-way ventilated hydraulic valve is also connected to the hydraulic station, the first cleaner cylinder and the second three-position five-way vent manual valve.
优选地,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;Preferably, the flat device further includes a hydraulic system including a gas source, a hydraulic station, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a first interlocking valve, Second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third Three-position four-ventilated hydraulic valve, fourth-fourth four-ventilated hydraulic valve;
所述第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第二电磁阀、第四电磁阀连接,且第一互锁阀还与第三三位四通气控液压阀、第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀连接,所述第五梭阀还与所述第三电磁阀连接,所述第六梭阀还与第一电磁阀,所述第七梭阀与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, and the fourth electromagnetic valve are simultaneously connected to the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the second electromagnetic valve and the fourth The solenoid valve is connected, and the first interlock valve is also connected with the third three-position four-ventilation control hydraulic valve, the fourth three-position four-ventilation control hydraulic valve and the sixth shuttle valve, and the second interlocking valve is also connected with the first three-position four a ventilating control hydraulic valve, a second three-position four-ventilated hydraulic valve, and a fifth shuttle valve, wherein the fifth shuttle valve is further connected to the third solenoid valve, and the sixth shuttle valve is further connected to the first solenoid valve, The seventh shuttle valve is connected with the fifth shuttle valve, the sixth shuttle valve, the two-position two-ventilation control valve, and the two-position two-way control valve is also connected with the air source and the hydraulic station;
所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第三电磁阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第三电磁阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第一电磁阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油 缸和第一电磁阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the third electromagnetic valve, and the second three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first a second sweeper cylinder and the third solenoid valve, the third three-position four-pilot control hydraulic valve is further connected with the hydraulic station, the second flat plough cylinder and the first solenoid valve, the fourth three-position four-ventilation control Hydraulic valve also with hydraulic station, first cleaner oil The cylinder is connected to the first solenoid valve.
优选地,所述平砟装置还包括液压系统,所述液压系统还包括第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一梭阀、第二梭阀、第三梭阀、第四梭阀;Preferably, the raft device further comprises a hydraulic system, the hydraulic system further comprising a first three-position five-way venting manual valve, a second three-position five-way venting manual valve, a first shuttle valve, and a second shuttle valve Third shuttle valve, fourth shuttle valve;
所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,所述第一三位五通中泄手动阀同时与第三梭阀、第四梭阀的一进口连接,所述第三电磁阀与所述第三梭阀的另一进口连接后,再连接所述第一三位四通气控液压阀、第二三位四通气控液压阀、第五梭阀连接;所述第四电磁阀与第四梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with a gas source, and the first three-position five-way venting manual valve simultaneously with the third shuttle valve and the fourth An inlet connection of the shuttle valve, the third solenoid valve is connected to another inlet of the third shuttle valve, and then connected to the first three-position four-ventilation control hydraulic valve and the second three-position four-ventilation control hydraulic valve a fifth shuttle valve is connected; the fourth electromagnetic valve is connected to another inlet of the fourth shuttle valve, and then the first interlocking valve and the second interlocking valve are connected;
第二三位五通中泄手动阀同时与第一梭阀、第二梭阀的一进口连接,所述第一电磁阀与所述第一梭阀的另一进口连接后,再连接所述第三三位四通气控液压阀、第四三位四通气控液压阀、第六梭阀;所述第二电磁阀与所述第二梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀。a second three-position five-way venting manual valve is simultaneously connected to an inlet of the first shuttle valve and the second shuttle valve, and the first electromagnetic valve is connected to another inlet of the first shuttle valve, and then connected a third three-fourth ventilated hydraulic valve, a fourth three-position four-ventilated hydraulic valve, and a sixth shuttle valve; and the second electromagnetic valve is connected to another inlet of the second shuttle valve, and then connected to the first An interlock valve and a second interlocking valve.
优选地,所述液压系统还包括:第三三位五通中泄手动阀、第五电磁阀、第六电磁阀、第八梭阀、第九梭阀、第三互锁阀、第四互锁阀、第五互锁阀、第六互锁阀;Preferably, the hydraulic system further comprises: a third three-position five-way vent manual valve, a fifth electromagnetic valve, a sixth electromagnetic valve, an eighth shuttle valve, a ninth shuttle valve, a third interlocking valve, and a fourth mutual Lock valve, fifth interlock valve, sixth interlock valve;
第一梭阀的出口通过第六互锁阀,再与第四三位四通气控液压阀连接;第一互锁阀与第五互锁阀连接后,再与第四三位四通气控液压阀连接;第三梭阀的出口与第四互锁阀连接后,再与第二三位四通气控液压阀连接;第二互锁阀与第三互锁阀连接后,再与第二三位四通气控液压阀连接。第三三位五通中泄手动阀、第五电磁阀、第六电磁阀也同时与气源连接,第八梭阀的一进口与第三三位五通中泄手动阀连接,另一进口与第五电磁阀连接;第九梭阀的一进口 与第三三位五通中泄手动阀连接,另一进口与第六电磁阀连接。第八梭阀的出口同时与第三互锁阀、第四互锁阀连接,第九梭阀的出口同时与第五互锁阀、第六互锁阀连接。The outlet of the first shuttle valve is connected to the fourth three-position four-ventilated hydraulic valve through the sixth interlocking valve; the first interlocking valve is connected with the fifth interlocking valve, and then the fourth three-position four-ventilated hydraulic control The valve is connected; the outlet of the third shuttle valve is connected with the fourth interlocking valve, and then connected to the second three-position four-ventilated hydraulic valve; the second interlocking valve is connected with the third interlocking valve, and then the second three Bit four vent control hydraulic valve connection. The third three-position five-way venting manual valve, the fifth electromagnetic valve and the sixth electromagnetic valve are also connected with the gas source at the same time, one inlet of the eighth shuttle valve is connected with the third three-position five-way venting manual valve, and the other inlet Connected to the fifth solenoid valve; an inlet of the ninth shuttle valve It is connected with the third three-position five-way venting manual valve, and the other inlet is connected with the sixth electromagnetic valve. The outlet of the eighth shuttle valve is simultaneously connected with the third interlocking valve and the fourth interlocking valve, and the outlet of the ninth shuttle valve is simultaneously connected with the fifth interlocking valve and the sixth interlocking valve.
优选地,所述液压系统还包括多个与液压站连接的第一三通球阀、第二三通球阀、第三三通球阀、第四三通球阀,其中,第一三通球阀位于第二三位四通气控液压阀与第二清扫器油缸之间,第二三通球阀设置在第二三位四通气控液压阀与第二清扫器油缸之间、第三三通球阀设置在第三三位四通气控液压阀与第二平砟犁油缸之间、第四三通球阀设置在第四三位四通气控液压阀与第一清扫器油缸之间。Preferably, the hydraulic system further includes a plurality of first three-way ball valves, a second three-way ball valve, a third three-way ball valve, and a fourth three-way ball valve connected to the hydraulic station, wherein the first three-way ball valve is located at the second Between the three-position ventilated hydraulic valve and the second cleaner cylinder, the second three-way ball valve is disposed between the second three-position four-ventilated hydraulic valve and the second cleaner cylinder, and the third three-way ball valve is disposed in the third The third three-way variegated hydraulic valve is disposed between the third three-way plenum and the first three-way plough cylinder, and the fourth three-way ball valve is disposed between the fourth three-position ventilated hydraulic valve and the first cleaner cylinder.
本申请还提供一种平砟装置,所述平砟装置包括位于车体一侧的第一平砟犁组成和第一钢轨清扫器以及设置于所述车体另一侧的第二平砟犁组成和第二钢轨清扫器;The present application also provides a flat weaving device comprising a first flat plow composition on one side of the vehicle body and a first rail sweeper and a second flat plow disposed on the other side of the vehicle body Composition and second rail cleaner;
第一平砟犁组成包括第一平砟犁和第一平砟犁油缸,所述第一平砟犁油缸一端固定于所述车体上,另一端固定于所述第一平砟犁上,第二平砟犁组成包括第二平砟犁和第二平砟犁油缸,所述第二平砟犁油缸一端固定于所述车体上,另一端固定于所述第二平砟犁上;The first flat plow component comprises a first flat plow and a first flat plow cylinder, the first flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the first flat plow. The second flat plow component comprises a second flat plow and a second flat plow cylinder, the second flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the second flat plow;
第一钢轨清扫器包括第一清扫器油缸和第一清扫棒,所述第一清扫器油缸的一端固定与所述车体上,另一端固定于所述第一清扫棒上;第二钢轨清扫器包括第二清扫器油缸和第二清扫棒,所述第二清扫器油缸的一端固定与所述车体上,另一端固定于所述第二清扫棒上。The first rail cleaner includes a first cleaner cylinder and a first cleaning rod, one end of the first cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the first cleaning rod; the second rail is cleaned The device includes a second cleaner cylinder and a second cleaning rod, one end of the second cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the second cleaning rod.
优选地,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一互锁阀、第二互锁 阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;Preferably, the flat device further comprises a hydraulic system, the hydraulic system comprises a gas source, a hydraulic station, a first three-position five-way medium discharge manual valve, a second three-position five-way medium discharge manual valve, and a first interlock Valve, second interlock Valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-ventilation control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third three-fourth ventilation Control hydraulic valve, fourth three-position four-ventilated hydraulic valve;
所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第一三位五通中泄手动阀、第二三位五通中泄手动阀连接,且第一互锁阀还与第三三位四通气控液压阀第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀1连接,所述第五梭阀还与所述第一三位五通中泄手动阀连接,所述第六梭阀还与第二三位五通中泄手动阀,所述第七梭阀1与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the first three digits The through-discharge manual valve and the second three-position five-way medium-discharge manual valve are connected, and the first interlocking valve is also connected with the third three-position four-ventilated hydraulic valve, the fourth three-position four-ventilated hydraulic valve and the sixth shuttle valve. The second interlocking valve is further connected with the first three-position four-ventilated hydraulic valve, the second three-position four-ventilated hydraulic valve, and the fifth shuttle valve 1, and the fifth shuttle valve is further connected to the first three-position five The first shuttle valve is connected with the second three-position five-way venting manual valve, the seventh shuttle valve 1 and the fifth shuttle valve, the sixth shuttle valve, and the two-position two vent control valve Connection, the two-position two vent control valve is also connected to the gas source and the hydraulic station;
所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第一三位五通中泄手动阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第一三位五通中泄手动阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第二三位五通中泄手动阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第二三位五通中泄手动阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the first three-position five-way vent manual valve, and the second three-position four vent control hydraulic valve is also a hydraulic station, the second cleaner cylinder and the first three-position five-way venting manual valve, the third three-position four vent control hydraulic valve is also connected with a hydraulic station, a second flat plough cylinder and a second three The five-way four-way ventilated hydraulic valve is also connected to the hydraulic station, the first cleaner cylinder and the second three-position five-way vent manual valve.
优选地,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;Preferably, the flat device further includes a hydraulic system including a gas source, a hydraulic station, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a first interlocking valve, Second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilation control hydraulic valve, second three-position four-ventilation control hydraulic valve, third Three-position four-ventilated hydraulic valve, fourth-fourth four-ventilated hydraulic valve;
所述第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀同时与气源连接, 第一互锁阀、第二互锁阀分别同时与所述第二电磁阀、第四电磁阀连接,且第一互锁阀还与第三三位四通气控液压阀、第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀连接,所述第五梭阀还与所述第三电磁阀连接,所述第六梭阀还与第一电磁阀,所述第七梭阀与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, and the fourth electromagnetic valve are simultaneously connected to the gas source, The first interlocking valve and the second interlocking valve are respectively connected to the second electromagnetic valve and the fourth electromagnetic valve, and the first interlocking valve is further connected with the third three-position four-ventilated hydraulic valve, and the fourth three-position four The vent control hydraulic valve is connected to the sixth shuttle valve, and the second interlock valve is further connected with the first three position four vent control hydraulic valve, the second three position four vent control hydraulic valve and the fifth shuttle valve, the fifth shuttle valve Also connected to the third solenoid valve, the sixth shuttle valve is further connected with the first solenoid valve, the seventh shuttle valve and the fifth shuttle valve, the sixth shuttle valve, and the two-position two-ventilation control valve, two positions The second vent control valve is also connected to the air source and the hydraulic station;
所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第三电磁阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第三电磁阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第一电磁阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第一电磁阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the third electromagnetic valve, and the second three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first a second sweeper cylinder and the third solenoid valve, the third three-position four-pilot control hydraulic valve is further connected with the hydraulic station, the second flat plough cylinder and the first solenoid valve, the fourth three-position four-ventilation control The hydraulic valve is also coupled to the hydraulic station, the first cleaner cylinder, and the first solenoid valve.
优选地,所述平砟装置还包括液压系统,所述液压系统还包括第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一梭阀、第二梭阀、第三梭阀、第四梭阀;Preferably, the raft device further comprises a hydraulic system, the hydraulic system further comprising a first three-position five-way venting manual valve, a second three-position five-way venting manual valve, a first shuttle valve, and a second shuttle valve Third shuttle valve, fourth shuttle valve;
所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,所述第一三位五通中泄手动阀同时与第三梭阀、第四梭阀的一进口连接,所述第三电磁阀与所述第三梭阀的另一进口连接后,再连接所述第一三位四通气控液压阀、第二三位四通气控液压阀、第五梭阀连接;所述第四电磁阀与第四梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with a gas source, and the first three-position five-way venting manual valve simultaneously with the third shuttle valve and the fourth An inlet connection of the shuttle valve, the third solenoid valve is connected to another inlet of the third shuttle valve, and then connected to the first three-position four-ventilation control hydraulic valve and the second three-position four-ventilation control hydraulic valve a fifth shuttle valve is connected; the fourth electromagnetic valve is connected to another inlet of the fourth shuttle valve, and then the first interlocking valve and the second interlocking valve are connected;
第二三位五通中泄手动阀同时与第一梭阀、第二梭阀的一进口连接,所述第一电磁阀与所述第一梭阀的另一进口连接后,再连接所述第三三位四通气控液压阀、第四三位四通气控液压阀、第六梭阀;所述第二电磁阀与所述第二梭 阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀。a second three-position five-way venting manual valve is simultaneously connected to an inlet of the first shuttle valve and the second shuttle valve, and the first electromagnetic valve is connected to another inlet of the first shuttle valve, and then connected a third three-fourth ventilated hydraulic valve, a fourth three-four vented hydraulic valve, a sixth shuttle valve; the second solenoid valve and the second shuttle After the other inlet of the valve is connected, the first interlocking valve and the second interlocking valve are connected.
本申请有益效果如下:The beneficial effects of the application are as follows:
本申请的平砟车和平砟装置,通过砟犁油缸控制平砟犁下降,以进行平砟,并通过清扫器油缸控制清扫棒下降,以进行清扫,从而不需要采用人工平砟,而且提高了平砟效率,解决了现有技术中由于需要通过人工平砟的方式平砟,从而造成劳动强度大、效率底、环境恶劣的技术问题,本申请提供一种平砟装置及具有平砟装置的平砟车。The flat car and the flat device of the present application control the flat plow to descend by the plowing cylinder, and control the cleaning rod to descend by the cleaning device cylinder, thereby eliminating the need for manual flattening and improving The utility model solves the technical problem that the prior art needs to be flattened by the manual flattening method, thereby causing labor intensity, low efficiency and harsh environment. The present application provides a flat device and a flat device. Flat car.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only the present invention. Some embodiments.
图1为本申请较佳实施方式一种具有平砟装置的平砟车的结构示意图;1 is a schematic structural view of a flat car with a flat device according to a preferred embodiment of the present application;
图2和图3为图1中平砟车的平砟装置两个状态的结构示意图;2 and FIG. 3 are schematic structural views of two states of the flat jaw device of the flat car of FIG. 1;
图4为图1中平砟车的锁定装置的结构示意图;Figure 4 is a schematic structural view of the locking device of the flat car of Figure 1;
图5为图1中平砟车的钢轨清扫器的结构示意图;Figure 5 is a schematic structural view of the rail cleaner of the flat car of Figure 1;
图6和图7为为图1中平砟车的平砟装置的液压系统的结构示意图。6 and FIG. 7 are structural schematic views of the hydraulic system of the flat jaw device of the flat car of FIG.
具体实施方式detailed description
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the drawings and specific embodiments.
为了解决现有技术中由于需要通过人工平砟的方式平砟,从而造成劳动强度大、效率底、环境恶劣的技术问题,本申请提供一种平砟装置及具有平砟装 置的平砟车。In order to solve the technical problem in the prior art that the labor intensity is high, the efficiency is low, and the environment is bad due to the need for flattening by manual flattening, the present application provides a flat device and a flat armor. Set the flat car.
如图1、图2和图3所示,为一具有平砟装置的平砟车的结构示意图。所述平砟车包括车体40和设置于所述车体40上的平砟装置50。在本实施方式中,所述平砟装置50的数目为两个,分别设置于所述车体40相对两侧,对称安装所述车体40上。As shown in FIG. 1, FIG. 2 and FIG. 3, it is a schematic structural view of a flat car with a flat device. The flat car includes a vehicle body 40 and a flat device 50 disposed on the vehicle body 40. In the present embodiment, the number of the flat device 50 is two, which are respectively disposed on opposite sides of the vehicle body 40, and are symmetrically mounted on the vehicle body 40.
所述平砟装置50包括平砟犁组成51和平砟犁组成53。平砟犁组成51用于将钢轨周围的道砟刮平。平砟犁组成51安装在所述车体40上,包括平砟犁511、第一平砟犁油缸516、油缸上支座512、固定导向板517、摇杆514、摇杆支座515、防护罩518。The flattening device 50 comprises a flat plow composition 51 and a flat plow composition 53. The flat plow composition 51 is used to flatten the ballast around the rail. The flat plough component 51 is mounted on the vehicle body 40, including a flat plough 511, a first flat plough cylinder 516, a cylinder upper support 512, a fixed guide plate 517, a rocker 514, a rocker support 515, and protection. Cover 518.
平砟犁511包括犁片5112、磨耗板5111、油缸下支座5113、活动导向板5114、紧固件5115。所述磨耗板5111固定于所述梨片5112的下端,用于平砟。油缸下支座5113固定于梨片5112上,第一平砟犁油缸516安装在油缸上支座512和油缸下支座5113之间,通过伸缩驱动平砟犁511的升降。活动导向板5114通过紧固件5115固定于梨片5111上。The flat plough 511 includes a plough 5112, a wear plate 5111, a cylinder lower support 5113, a movable guide plate 5114, and a fastener 5115. The wear plate 5111 is fixed to the lower end of the pear piece 5112 for flattening. The lower cylinder support 5113 is fixed to the pear piece 5112, and the first flat plough cylinder 516 is installed between the upper cylinder support 512 and the lower cylinder support 5113, and the lifting and lowering of the flat plough 511 is driven by the telescopic expansion. The movable guide plate 5114 is fixed to the pear piece 5111 by a fastener 5115.
固定导向板517固定在车体40上,活动导向板5114在固定导向板517内侧滑动,确保平砟犁511不能向两侧移动。防护罩518可以保护这些运动副,防止意外伤害。The fixed guide plate 517 is fixed to the vehicle body 40, and the movable guide plate 5114 slides inside the fixed guide plate 517 to ensure that the flat plough 511 cannot move to both sides. A shield 518 protects these pairs of motion to prevent accidental injury.
摇杆支座515固定于车体40上,摇杆514一端转动地连接车体40,另一端转动地连接犁片5112。摇杆514由上下两层长度相等,互相平行的二力杆组成,为平行四连杆机构,,因此可以保持犁片5112始终在垂直平面内做平行运动,保持犁片5112的下平面始终水平。The rocker support 515 is fixed to the vehicle body 40. The rocker 514 is rotatably coupled to the vehicle body 40 at one end, and the plough blade 5112 is rotatably coupled to the other end. The rocker 514 is composed of two upper and lower layers of equal length and parallel to each other, and is a parallel four-bar linkage mechanism, so that the plough 5112 can be kept parallel in the vertical plane, and the lower plane of the plough 5112 is always horizontal. .
第一平砟犁油缸516已经配置液压锁,可以防止第一平砟犁油缸516意外 外伸而引起平砟犁511意外下落。The first flat plow cylinder 516 has been equipped with a hydraulic lock to prevent the first flat plow cylinder 516 from being accidentally Outstretched and caused the accidental fall of Pingyi Plough 511.
进一步地,为了提高安全性,防止平砟犁511意外下落,另外设置了锁定装置513,所述锁定装置513安装在车体40上。如图4所示,锁定装置513包括锁舌5131、板簧5132、板簧支座5133、安装座5134。安装座5134固定于车体40上,板簧支座5133固定连接板簧5132和安装座5134,锁舌5131固定于板簧5132上。其中,板簧5132起回弹和支撑作用,压迫锁舌5131嵌入在活动导向板514上的锁孔内,实现对平砟犁511的锁定。锁舌5131的工作面为斜楔结构,平砟犁511的自重无法克服锁舌5131的工作面的斜楔结构的摩擦力,因此平砟犁511靠自重是克服不了锁定力的。但在正常作业时当第一平砟犁油缸516外推力远大于锁舌5131的工作面的斜楔结构的摩擦力,可以实现解锁。Further, in order to improve safety and prevent the plough plough 511 from falling accidentally, a locking device 513 is additionally provided, which is mounted on the vehicle body 40. As shown in FIG. 4, the locking device 513 includes a locking tongue 5131, a leaf spring 5132, a leaf spring holder 5133, and a mounting seat 5134. The mounting seat 5134 is fixed to the vehicle body 40. The leaf spring support 5133 fixedly connects the leaf spring 5132 and the mounting seat 5134, and the locking tongue 5131 is fixed to the leaf spring 5132. The leaf spring 5132 plays a role of rebounding and supporting, and the pressing bolt 5131 is embedded in the locking hole on the movable guiding plate 514 to realize the locking of the flat plough 511. The working surface of the locking tongue 5131 is a wedge structure, and the self-weight of the flat plough 511 cannot overcome the frictional force of the wedge structure of the working surface of the locking tongue 5131. Therefore, the flat plough 511 cannot overcome the locking force by its own weight. However, in normal operation, when the external thrust of the first flat plough cylinder 516 is much larger than the frictional force of the wedge structure of the working surface of the bolt 5131, unlocking can be achieved.
当第一平砟犁油缸516回缩时,平砟犁511逐渐上升,活动导向板5114上升时沿着锁舌5131的下工作面滑动,克服板簧5132的回弹力,锁舌5131后退,退出第一锁孔。当上升至最高点时,在板簧5132的回弹力作用下,锁舌5131再次嵌入在活动导向板514上的第二锁孔内,实现对平砟犁511的锁定。When the first flat plow cylinder 516 is retracted, the flat plow 511 gradually rises, and when the movable guiding plate 5114 rises, it slides along the lower working surface of the locking tongue 5131, and overcomes the resilience of the leaf spring 5132, the locking tongue 5131 retreats and exits. The first keyhole. When it rises to the highest point, under the resilience of the leaf spring 5132, the locking tongue 5131 is again embedded in the second locking hole on the movable guiding plate 514, so as to achieve the locking of the flat plough 511.
所述平砟犁组成53与平砟犁组成51的结构相同,为了便于区分,所述平砟犁组成51的油缸叫做第二平砟犁油缸536。The flat plow composition 53 has the same structure as the flat plow composition 51. For ease of distinction, the flat plow composition 51 is called a second flat plow cylinder 536.
同时参阅图5,在本实施方式中,为了对平砟后的轨道进行清扫,所述平砟装置50还包括钢轨清扫器52和54。在平砟犁组成51将钢轨周围的道砟刮平,钢轨清扫器52将钢轨顶部的道砟扫净。Referring also to FIG. 5, in the present embodiment, in order to clean the flat track, the flattening device 50 further includes rail cleaners 52 and 54. In the flat plow composition 51, the ballast around the rail is flattened, and the rail cleaner 52 sweeps the ballast at the top of the rail.
钢轨清扫器52包括固定座521、第一清扫器油缸522、导向板523、清扫 棒524。固定座521固定在车体40上,第一清扫器油缸522安装在固定座521和导向板523之间,导向板523可相对于所述固定座521滑动,清扫棒524安装在滑动板523上。The rail cleaner 52 includes a fixing seat 521, a first cleaning cylinder 522, a guide plate 523, and a cleaning Stick 524. The fixing base 521 is fixed on the vehicle body 40. The first cleaning cylinder 522 is mounted between the fixing base 521 and the guiding plate 523. The guiding plate 523 is slidable relative to the fixing base 521, and the cleaning rod 524 is mounted on the sliding plate 523. .
当第一清扫器油缸522的外伸时推动导向板523和清扫棒524下降,以通过清扫棒524清扫钢轨,当清扫完毕后,第一清扫器油缸522的回缩,拉动导向板523和清扫棒524上升,使得第一清扫器油缸522处于非工作状态。When the first cleaning cylinder 522 is extended, the guiding plate 523 and the cleaning bar 524 are lowered to clean the rail through the cleaning rod 524. When the cleaning is completed, the first cleaning cylinder 522 is retracted, the guiding plate 523 is pulled, and the cleaning is performed. The rod 524 is raised such that the first cleaner cylinder 522 is in an inoperative state.
钢轨清扫器54的结构与钢轨清扫器52的结构相同,为了便于区分,所述钢轨清扫器54的油缸叫做第二清扫器油缸542。The structure of the rail cleaner 54 is the same as that of the rail cleaner 52. For ease of distinction, the cylinder of the rail cleaner 54 is referred to as a second cleaner cylinder 542.
图1表示的是车辆向左侧运行,向左侧进行平砟作业,此时,左侧的平砟犁组成53和位于其背部的清扫器52下落。非工作的右端平砟犁组成51和位于其背部的左侧清扫器54仍然为上升状态。Fig. 1 shows the vehicle running to the left side and performing a flattening operation to the left side. At this time, the flat plough composition 53 on the left side and the cleaner 52 on the back side thereof fall. The non-working right end flat plow composition 51 and the left side cleaner 54 on its back are still in a raised state.
反之,当车辆向右侧运行,向右侧进行平砟作业,此时,右侧的平砟犁组成51和位于其背部的左侧清扫器54将下落。非工作的左侧平砟犁组成53和位于其背部的右侧清扫器52将为上升状态。Conversely, when the vehicle is running to the right side, the flat side operation is performed to the right side, at this time, the right side plough composition 51 and the left side cleaner 54 at the back thereof will fall. The non-working left plough plough composition 53 and the right side cleaner 52 on its back will be in a raised state.
现有平砟车一般才有单个平砟犁,直接手动操纵液压阀,确实简单。但只能单向平砟作业,若需要往返平砟,车辆需要调头,比较麻烦。平砟时扬尘很大,站在车上操纵浑身是土,影响操作者的健康。本专利采用车辆前后对称安装二个平砟犁,可以双向平砟,车辆往返平砟时无需调头,只要变换平砟犁即可,节约时间和物力。采用遥控后,操作者可以距离平砟犁一定的距离,平砟时的扬尘对操作者的影响较小。The existing flat car generally has a single flat plow, and it is really simple to directly operate the hydraulic valve manually. However, the work can only be done in one direction. If it is necessary to make a round trip, the vehicle needs to be turned around, which is troublesome. When it is flat, it is very dusty. Standing on the car and manipulating the body is soil, affecting the health of the operator. This patent adopts two flat ploughs symmetrically installed in front and rear of the vehicle, which can be used for two-way flat boring. When the vehicle goes to and from the flat, there is no need to adjust the head, as long as the flat plough is changed, saving time and material resources. After the remote control is used, the operator can distance a certain distance from the flat plow, and the dust on the flat side has less influence on the operator.
所述平砟装置50还包括控制第一平砟犁油缸516、第二平砟犁油缸536、第一清扫器油缸522、第二清扫器油缸542作动的液压系统,如图6和图7所 示,其中,图6和图7为一个图中的两个部分,其中图6中标记有A、B、C、D、E、F、G、H、I的线路口与图7中标记有对应标记的线路口连接。The flat device 50 further includes a hydraulic system that controls the first flat plow cylinder 516, the second flat plow cylinder 536, the first sweeper cylinder 522, and the second sweeper cylinder 542 to operate, as shown in FIGS. 6 and 7. Place 6, wherein, FIG. 6 and FIG. 7 are two parts in one figure, wherein the line ports marked with A, B, C, D, E, F, G, H, and I in FIG. 6 are marked with FIG. Corresponding to the marked line port connection.
液压系统包括气源、液压站、第一三位五通中泄手动阀14.1、第二三位五通中泄手动阀14.2、第一电磁阀15.1、第二电磁阀15.2、第三电磁阀15.3、第四电磁阀15.4、第一梭阀16.1、第二梭阀16.2、第三梭阀16.3、第四梭阀16.4、第五梭阀16.5、第六梭阀16.6、第七梭阀16.7、第一互锁阀17.1、第二互锁阀17.2、二位二通气控阀23、节流阀24、第一三位四通气控液压阀18.1、第二三位四通气控液压阀18.2、第三三位四通气控液压阀18.3、第四三位四通气控液压阀18.4。The hydraulic system includes air source, hydraulic station, first three-position five-way vent manual valve 14.1, second three-position five-way vent manual valve 14.2, first solenoid valve 15.1, second solenoid valve 15.2, third solenoid valve 15.3 4th solenoid valve 15.4, first shuttle valve 16.1, second shuttle valve 16.2, third shuttle valve 16.3, fourth shuttle valve 16.4, fifth shuttle valve 16.5, sixth shuttle valve 16.6, seventh shuttle valve 16.7, An interlocking valve 17.1, a second interlocking valve 17.2, a two-position two vent control valve 23, a throttle valve 24, a first three-position four-ventilated hydraulic valve 18.1, a second three-position four-ventilated hydraulic valve 18.2, a third Three-position four-ventilated hydraulic valve 18.3, fourth-fourth four-ventilated hydraulic valve 18.4.
第一三位五通中泄手动阀14.1、第二三位五通中泄手动阀14.2、第一电磁阀15.1、第二电磁阀15.2、第三电磁阀15.3、第四电磁阀15.4同时与气源连接。第一梭阀16.1的一进口与第二三位五通中泄手动阀14.2连接、二进口与第一电磁阀15.1连接、出口同时与第四三位四通气控液压阀18.4、第三三位四通气控液压阀18.3、第六梭阀16.6的进口连接。The first three-position five-way vent manual valve 14.1, the second three-position five-way vent manual valve 14.2, the first solenoid valve 15.1, the second solenoid valve 15.2, the third solenoid valve 15.3, the fourth solenoid valve 15.4 simultaneously with the gas Source connection. An inlet of the first shuttle valve 16.1 is connected with the second three-position five-way vent manual valve 14.2, the second inlet is connected with the first electromagnetic valve 15.1, and the outlet is simultaneously with the fourth three-position four ventilated hydraulic valve 18.4, the third three The inlet connection of the four ventilated hydraulic valve 18.3 and the sixth shuttle valve 16.6.
第二梭阀16.2的一进口与第二三位五通中泄手动阀14.2连接、二进口与第二电磁阀15.2连接、出口同时与第一互锁阀17.1、第二互锁阀17.2连接。第一互锁阀17.1与第四三位四通气控液压阀18.4和第六梭阀16.6的进口连接。第三梭阀16.3的一进口与第一三位五通中泄手动阀14.1连接、二进口与第三电磁阀15.3连接、出口同时与第二三位四通气控液压阀18.2、第五梭阀16.5的进口、第一三位四通气控液压阀18.1连接。An inlet of the second shuttle valve 16.2 is connected to the second three-position five-way vent manual valve 14.2, the two inlets are connected to the second solenoid valve 15.2, and the outlet is simultaneously connected with the first interlocking valve 17.1 and the second interlocking valve 17.2. The first interlocking valve 17.1 is connected to the inlet of the fourth three-position four vented hydraulic valve 18.4 and the sixth shuttle valve 16.6. An inlet of the third shuttle valve 16.3 is connected with the first three-position five-way vent manual valve 14.1, two inlets are connected with the third electromagnetic valve 15.3, and the outlet is simultaneously with the second three-position four ventilated hydraulic valve 18.2, the fifth shuttle valve The inlet of 16.5 is connected to the first three-position four-ventilated hydraulic valve 18.1.
第四梭阀16.4的一进口与第二三位五通中泄手动阀14.2连接、二进口与第四电磁阀15.4连接、出口同时与第一互锁阀17.1、第二互锁阀17.2连接。 第二互锁阀17.2与第五梭阀16.5的进口、第一三位四通气控液压阀18.1、第二三位四通气控液压阀18.2连接。第五梭阀16.5和第六梭阀16.6的出口分别与第七梭阀16.7的两个进口连接,第七梭阀16.7的出口与二位二通气控阀23,以控制所述二位二通气控阀23变成通路或者断开。An inlet of the fourth shuttle valve 16.4 is connected with the second three-position five-way vent manual valve 14.2, the second inlet is connected with the fourth electromagnetic valve 15.4, and the outlet is simultaneously connected with the first interlocking valve 17.1 and the second interlocking valve 17.2. The second interlocking valve 17.2 is connected to the inlet of the fifth shuttle valve 16.5, the first three-position four-ventilated hydraulic valve 18.1, and the second three-position four-ventilated hydraulic valve 18.2. The outlets of the fifth shuttle valve 16.5 and the sixth shuttle valve 16.6 are respectively connected to the two inlets of the seventh shuttle valve 16.7, the outlet of the seventh shuttle valve 16.7 and the two-position two vent control valve 23 to control the two-position two-ventilation The control valve 23 becomes a passage or opens.
二位二通气控阀23一端与气源连接,另一端与节流阀24连接后与液压站连接。第一三位四通气控液压阀18.1、第二三位四通气控液压阀18.2、第三三位四通气控液压阀18.3、第四三位四通气控液压阀18.4同时与液压站连接。第一三位四通气控液压阀18.1与第一平砟犁油缸516连接,第二三位四通气控液压阀18.2与第二清扫器油缸542连接,第三三位四通气控液压阀18.3与第二平砟犁油缸536连接,第四三位四通气控液压阀18.4与第一清扫器油缸522连接。One end of the two-position vent control valve 23 is connected to the air source, and the other end is connected to the throttle valve 24 and connected to the hydraulic station. The first three-position four-ventilated hydraulic valve 18.1, the second three-position four-ventilated hydraulic valve 18.2, the third three-position four-ventilated hydraulic valve 18.3, and the fourth three-position four-ventilated hydraulic valve 18.4 are simultaneously connected to the hydraulic station. The first three-position four-ventilated hydraulic valve 18.1 is connected to the first horizontal plough cylinder 516, the second three-position four-ventilated hydraulic valve 18.2 is connected to the second cleaner cylinder 542, and the third three-position four-ventilated hydraulic valve 18.3 The second flat plough cylinder 536 is connected, and the fourth three-position four vent control hydraulic valve 18.4 is connected to the first cleaner cylinder 522.
本实施方式为手动和电控都可以控制的液压结构图,在其它实施方式中,可以直接采用手动或者电控单独的方式,如下:The embodiment is a hydraulic structure diagram that can be controlled manually and electronically. In other embodiments, the manual or electronic control can be directly used, as follows:
在手控时,液压系统包括气源、液压站、第一三位五通中泄手动阀14.1、第二三位五通中泄手动阀14.2、第一互锁阀17.1、第二互锁阀17.2、第五梭阀16.5、第六梭阀16.6、第七梭阀16.7、二位二通气控阀23、第一三位四通气控液压阀18.1、第二三位四通气控液压阀18.2、第三三位四通气控液压阀18.3、第四三位四通气控液压阀18.4,通过以上元件即可实现手动控制。In manual control, the hydraulic system includes air source, hydraulic station, first three-position five-way vent manual valve 14.1, second three-position five-way vent manual valve 14.2, first interlock valve 17.1, second interlock valve 17.2, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh shuttle valve 16.7, the two-position two vent control valve 23, the first three-position four-ventilated hydraulic valve 18.1, the second three-position four-ventilated hydraulic valve 18.2, The third three-four ventilated hydraulic valve 18.3, the fourth three-four ventilated hydraulic valve 18.4, through the above components can achieve manual control.
在电控时,液压系统包括气源、液压站、第一电磁阀15.1、第二电磁阀15.2、第三电磁阀15.3、第四电磁阀15.4、第一互锁阀17.1、第二互锁阀17.2、第五梭阀16.5、第六梭阀16.6、第七梭阀16.7、二位二通气控阀23、第一三位四通气控液压阀18.1、第二三位四通气控液压阀18.2、第三三位四通气控液 压阀18.3、第四三位四通气控液压阀18.4,通过以上元件即可实现电动控制。In the electronic control, the hydraulic system includes a gas source, a hydraulic station, a first solenoid valve 15.1, a second solenoid valve 15.2, a third solenoid valve 15.3, a fourth solenoid valve 15.4, a first interlocking valve 17.1, a second interlocking valve 17.2, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh shuttle valve 16.7, the two-position two vent control valve 23, the first three-position four-ventilated hydraulic valve 18.1, the second three-position four-ventilated hydraulic valve 18.2, Third three-four ventilating fluid The pressure valve 18.3 and the fourth three-position four-ventilated hydraulic valve 18.4 can realize electric control through the above components.
在本实施方式中,所述液压系统还包括多个与液压站连接的第一三通球阀20.1、第二三通球阀20.2、第三三通球阀20.3、第四三通球阀20.4,其中,第一三通球阀20.1位于第二三位四通气控液压阀18.2与第二清扫器油缸542之间,第二三通球阀20.2设置在第二三位四通气控液压阀18.2与第二清扫器油缸542之间、第三三通球阀20.3设置在第三三位四通气控液压阀18.3与第二平砟犁油缸536之间、第四三通球阀20.4设置在第四三位四通气控液压阀18.4与第一清扫器油缸522之间。In this embodiment, the hydraulic system further includes a plurality of first three-way ball valves 20.1, a second three-way ball valve 20.2, a third three-way ball valve 20.3, and a fourth three-way ball valve 20.4 connected to the hydraulic station, wherein A three-way ball valve 20.1 is located between the second three-position four-ventilated hydraulic valve 18.2 and the second cleaner cylinder 542, and the second three-way ball valve 20.2 is disposed in the second three-position four-ventilated hydraulic valve 18.2 and the second cleaner cylinder Between 542, the third three-way ball valve 20.3 is disposed between the third three-fourth ventilated hydraulic valve 18.3 and the second flat plough cylinder 536, and the fourth three-way ball valve 20.4 is disposed at the fourth three-position four vented hydraulic valve 18.4 is between the first cleaner cylinder 522.
另外,进一步地,所述第一三通球阀20.1和第二三位四通气控液压阀18.2之间还设置有溢流阀19。Further, further, an overflow valve 19 is further disposed between the first three-way ball valve 20.1 and the second three-position four-ventilated hydraulic valve 18.2.
上述方式是同时控制一个清扫器油缸和一个平砟犁油缸的液压结构图,为了实现能够单独控制一个清扫器油缸或一个平砟犁油缸,所述液压系统还包括:第三三位五通中泄手动阀14.3、第五电磁阀15.5、第六电磁阀15.6、第八梭阀16.8、第九梭阀16.9、第三互锁阀17.3、第四互锁阀17.4、第五互锁阀17.5、第六互锁阀17.6。The above method is to simultaneously control the hydraulic structure diagram of a cleaner cylinder and a flat plough cylinder. In order to realize that a single cleaner cylinder or a flat plough cylinder can be separately controlled, the hydraulic system further includes: a third three-position five-way middle Manual valve 14.3, fifth solenoid valve 15.5, sixth solenoid valve 15.6, eighth shuttle valve 16.8, ninth shuttle valve 16.9, third interlock valve 17.3, fourth interlock valve 17.4, fifth interlock valve 17.5, Sixth interlocking valve 17.6.
此时,第一梭阀16.1的出口通过第六互锁阀17.6,再与第四三位四通气控液压阀18.4连接;第一互锁阀17.1与第五互锁阀17.5连接后,再与第四三位四通气控液压阀18.4连接;第三梭阀16.3的出口与第四互锁阀17.4连接后,再与第二三位四通气控液压阀18.2连接;第二互锁阀17.2与第三互锁阀17.3连接后,再与第二三位四通气控液压阀18.2连接。第三三位五通中泄手动阀14.3、第五电磁阀15.5、第六电磁阀15.6也同时与气源连接,第八梭阀16.8的一进口与第三三位五通中泄手动阀14.3连接,另一进口与第五电磁阀15.5 连接;第九梭阀16.9的一进口与第三三位五通中泄手动阀14.3连接,另一进口与第六电磁阀15.6连接。第八梭阀16.8的出口同时与第三互锁阀17.3、第四互锁阀17.4连接,第九梭阀16.9的出口同时与第五互锁阀17.5、第六互锁阀17.6连接。以下对液压系统的工作原理进行详细介绍:At this time, the outlet of the first shuttle valve 16.1 passes through the sixth interlocking valve 17.6, and is connected to the fourth three-position four-ventilated hydraulic valve 18.4; after the first interlocking valve 17.1 is connected with the fifth interlocking valve 17.5, The fourth three-position four-ventilated hydraulic valve 18.4 is connected; the outlet of the third shuttle valve 16.3 is connected with the fourth interlocking valve 17.4, and then connected with the second three-position four-ventilated hydraulic valve 18.2; the second interlocking valve 17.2 and After the third interlocking valve 17.3 is connected, it is connected to the second three-position four-ventilated hydraulic valve 18.2. The third three-position five-way venting manual valve 14.3, the fifth electromagnetic valve 15.5, the sixth electromagnetic valve 15.6 are also connected with the gas source, the eighth shuttle valve 16.8 of an inlet and the third three-position five-way venting manual valve 14.3 Connection, another inlet and fifth solenoid valve 15.5 Connected; an inlet of the ninth shuttle valve 16.9 is connected to the third three-position five-way vent manual valve 14.3, and the other inlet is connected to the sixth solenoid valve 15.6. The outlet of the eighth shuttle valve 16.8 is simultaneously connected to the third interlocking valve 17.3 and the fourth interlocking valve 17.4, and the outlet of the ninth shuttle valve 16.9 is simultaneously connected to the fifth interlocking valve 17.5 and the sixth interlocking valve 17.6. The following describes the working principle of the hydraulic system in detail:
气源包括球阀4、空气过滤器5、单向阀6、安全阀7、排水蝶阀8、排气球阀9、过滤减压阀10、油雾器11、排气球阀12、过滤减压阀13、储气罐33。The air source includes a ball valve 4, an air filter 5, a check valve 6, a safety valve 7, a drain butterfly valve 8, an exhaust ball valve 9, a filter pressure reducing valve 10, an oil mister 11, an exhaust ball valve 12, and a filter pressure reducing valve 13 , gas storage tank 33.
球阀4、空气过滤器5、单向阀6顺次连接,从单向阀6分出三路,一路顺次连接排气球阀9、过滤减压阀10、油雾器11后,与二位二通气控阀23连接;二路顺次连接排水蝶阀8、储气罐33,安全阀7与储气罐33连接;三路顺次排气球阀12、过滤减压阀13。The ball valve 4, the air filter 5, and the check valve 6 are sequentially connected, and three paths are separated from the check valve 6, and the exhaust ball valve 9, the filter pressure reducing valve 10, and the oil mister 11 are sequentially connected one after the other, and the two positions are The two vent control valves 23 are connected; the two channels are connected in sequence to the drain butterfly valve 8, the gas storage tank 33, the safety valve 7 is connected to the gas storage tank 33, the three-way sequential exhaust ball valve 12, and the filter pressure reducing valve 13.
外接压缩空气气源通过球阀4、空气过滤器5及单向阀6后分为3路:上路通过排气球阀12、过滤减压阀13组成的控制气源处理管路,向系统中的控制阀提供平稳低压小流量压缩空气,控制各个控制阀换位。中路连接储气罐,作为缓冲和应急气源。下路接排气球阀9、过滤减压阀10、油雾器11组成的动力气源处理管路,向气马达提供平稳高压大流量压缩空气,驱动气马达转动。The external compressed air source is divided into three channels through the ball valve 4, the air filter 5 and the check valve 6: the control air source processing pipeline composed of the exhaust ball valve 12 and the filter pressure reducing valve 13 is controlled to the system. The valve provides a smooth low pressure, low flow compressed air to control the transposition of each control valve. The middle road is connected to the gas storage tank as a buffer and emergency gas source. The power path processing pipeline composed of the exhaust ball valve 9, the filter pressure reducing valve 10 and the oil mister 11 is provided to provide a smooth high-pressure and large-flow compressed air to the air motor to drive the air motor to rotate.
液压站包括:气马达26、液压泵25、吸油过滤器27、手油泵28、回油过滤器29、液位液温计30、空气过滤器31、放油球阀32等部件。The hydraulic station includes: an air motor 26, a hydraulic pump 25, an oil suction filter 27, a hand oil pump 28, a return oil filter 29, a liquid level liquid temperature gauge 30, an air filter 31, and an oil discharge ball valve 32.
采用第一互锁阀17.1、第二互锁阀17.2、第三互锁阀17.3、第四互锁阀17.4、第五互锁阀17.5、第六互锁阀17.6的作用是在同一时刻只能有一个通路接通,其余通路断开。The first interlocking valve 17.1, the second interlocking valve 17.2, the third interlocking valve 17.3, the fourth interlocking valve 17.4, the fifth interlocking valve 17.5, and the sixth interlocking valve 17.6 are used only at the same time. One channel is turned on and the remaining channels are broken.
二位二通气控阀23,缺省位为断路,不向气马达26供气,气马达不转动。只有第一三位五通中泄手动阀14.1、第三三位五通中泄手动阀14.3、第二三位 五通中泄手动阀14.2、第一电磁阀15.1、第二电磁阀15.2、第三电磁阀15.3、第四电磁阀15.4、第五电磁阀15.5、第六电磁阀15.6中任一个换位接通气路时,控制气路中的压缩空气通过第一梭阀16.1、第二梭阀16.2、第三梭阀16.3、第四梭阀16.4、第五梭阀16.5、第六梭阀16.6、第七梭阀16.7、第八梭阀16.8、第九梭阀16.9进入二位二通气控阀23,将二位二通气控阀23从缺省位(断路),转变为通路,动力气路中的压缩空气才可通过二位二通气控阀23和节流阀24进入气马达26,驱动气马达26转动。当第一三位五通中泄手动阀14.1、第三三位五通中泄手动阀14.3、第二三位五通中泄手动阀14.2、第三三位五通中泄手动阀14.3换位至中位或第一电磁阀15.1、第二电磁阀15.2、第三电磁阀15.3、第四电磁阀15.4、第五电磁阀15.5、第六电磁阀15.6换位至右位时,控制气路中的压缩空气通过第一梭阀16.1、第二梭阀16.2、第三梭阀16.3、第四梭阀16.4、第五梭阀16.5、第六梭阀16.6、第七梭阀16.7、第八梭阀16.8、第九梭阀16.9进入二位二通气控阀23,二位二通气控阀23立即从通路转变为缺省位(断路)。动力气路中的压缩空气被二位二通气控阀23截断,气马达26立即停止转动。通过二位二通气控阀23可以使得气马达26只有在需要油缸动作时才转动,其他时间停止转动,可以避免不必要的转动,节约能源,保障安全。The two-position vent control valve 23 has a default position of an open circuit, and does not supply air to the air motor 26, and the air motor does not rotate. Only the first three five-way venting manual valve 14.1, the third three-position five-way venting manual valve 14.3, the second three The five-way venting manual valve 14.2, the first electromagnetic valve 15.1, the second electromagnetic valve 15.2, the third electromagnetic valve 15.3, the fourth electromagnetic valve 15.4, the fifth electromagnetic valve 15.5, the sixth electromagnetic valve 15.6 are all transposed In the airway, the compressed air in the control air passage passes through the first shuttle valve 16.1, the second shuttle valve 16.2, the third shuttle valve 16.3, the fourth shuttle valve 16.4, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh The shuttle valve 16.7, the eighth shuttle valve 16.8, and the ninth shuttle valve 16.9 enter the two-position two vent control valve 23, and the two-position two vent control valve 23 is changed from the default position (open circuit) to the passage, and the compression in the power gas path. The air can enter the air motor 26 through the second and second vent control valves 23 and the throttle valve 24, and the air motor 26 is driven to rotate. When the first three-position five-way vent manual valve 14.1, the third three-position five-way vent manual valve 14.3, the second three-position five-way vent manual valve 14.2, the third three-position five-way vent manual valve 14.3 transposition When the neutral or first solenoid valve 15.1, the second solenoid valve 15.2, the third solenoid valve 15.3, the fourth solenoid valve 15.4, the fifth solenoid valve 15.5, and the sixth solenoid valve 15.6 are shifted to the right position, the control gas path is The compressed air passes through the first shuttle valve 16.1, the second shuttle valve 16.2, the third shuttle valve 16.3, the fourth shuttle valve 16.4, the fifth shuttle valve 16.5, the sixth shuttle valve 16.6, the seventh shuttle valve 16.7, the eighth shuttle valve 16.8. The ninth shuttle valve 16.9 enters the two position two vent control valve 23, and the two position two vent control valve 23 immediately changes from the passage to the default position (open circuit). The compressed air in the power circuit is interrupted by the second and second vent control valves 23, and the air motor 26 stops rotating immediately. Through the two-position two-way control valve 23, the air motor 26 can be rotated only when the cylinder is required to be operated, and the rotation is stopped at other times, thereby avoiding unnecessary rotation, saving energy and ensuring safety.
节流阀24为可调的,可以调节进入气马达26的压缩空气的流量,进而调节气马达26的转速。同时可以削减进入气马达26的压缩空气的波幅,提高气马达26的转动平稳性。二位二通气控阀23转变为通路后,压缩空气经过节流阀24进入气马达26。各个液压缸上均有平衡阀,可以保持自锁。The throttle valve 24 is adjustable to regulate the flow of compressed air entering the air motor 26, thereby adjusting the rotational speed of the air motor 26. At the same time, the amplitude of the compressed air entering the air motor 26 can be reduced, and the rotational stability of the air motor 26 can be improved. After the two-position vent control valve 23 is turned into a passage, the compressed air enters the air motor 26 through the throttle valve 24. Each hydraulic cylinder has a balancing valve that can be self-locking.
序号14.1、14.2、14.3的三位五通中泄手动阀:中位是输入断开,输出通大气状态,即输入和输出是断开的。 The three-position five-way venting manual valve of serial numbers 14.1, 14.2, and 14.3: the middle position is the input disconnection, and the output is in the atmospheric state, that is, the input and output are disconnected.
手扳序号14.1的手柄将该阀换位至左位:压缩空气经14.1进入梭阀16.3,关闭二位三通电磁阀15.3的进气管,使二位三通电磁阀15.3不起作用,只能手控起作用。然后分为三路:上路经过互锁阀17.4,然后到达三位四通气控液压阀18.2的右侧,将阀18.2从中位变为右位,液压站出来的高压油通过阀18.2进入第二清扫器油缸542的无杆腔,驱动第二清扫器油缸542活塞杆外伸,将下降钢轨清扫器至清扫位。中路压缩空气进入三位四通气控液压阀18.1的右侧,将阀18.1变为右位,液压站出来的高压油通过阀18.1进入第一平砟犁油缸516的无杆腔,驱动第一平砟犁油缸516活塞杆外伸,第一组平砟犁下降至平砟位。下路经过梭阀16.5和16.7,进入二位二通气控阀23,将二位二通气控阀23从缺省位(断路),转变为通路,将压缩空气从气源处理装置经过节流阀24进入气马达26,驱动气马达转动并带动液压泵25经过管路和阀,向第二清扫器油缸542和第一平砟犁油缸516提供高压油。Handle the handle of the serial number 14.1 to shift the valve to the left position: the compressed air enters the shuttle valve 16.3 via 14.1, and closes the intake pipe of the two-position three-way solenoid valve 15.3, so that the two-position three-way solenoid valve 15.3 does not work, only the hand Control works. Then divided into three ways: the upper road passes the interlock valve 17.4, then reaches the right side of the three-four-four-way control hydraulic valve 18.2, the valve 18.2 is changed from the neutral position to the right position, and the high-pressure oil from the hydraulic station enters the second cleaning through the valve 18.2. The rodless cavity of the cylinder 542 drives the piston rod of the second cleaner cylinder 542 to extend, and the rail cleaner is lowered to the cleaning position. The compressed air in the middle enters the right side of the three-fourth ventilated hydraulic valve 18.1, and the valve 18.1 becomes the right position. The high pressure oil from the hydraulic station enters the rodless cavity of the first flat plough cylinder 516 through the valve 18.1, driving the first flat. The piston rod of the shovel cylinder 516 is extended, and the first group of ploughs is lowered to the flat position. The lower path passes through the shuttle valves 16.5 and 16.7, enters the two position two vent control valve 23, and the two position two vent control valve 23 is changed from the default position (open circuit) to the passage, and the compressed air is passed from the air source treatment device through the throttle valve. 24 enters the air motor 26, drives the air motor to rotate and drives the hydraulic pump 25 through the pipeline and valve to supply high pressure oil to the second cleaner cylinder 542 and the first level plough cylinder 516.
手扳序号14.1的手柄将该阀换位至右位:压缩空气经14.1进入梭阀16.4,关闭二位三通电磁阀15.4的进气管,使二位三通电磁阀15.4不起作用,只能手控起作用。压缩空气上路将互锁阀17.1推至断路。上路经过互锁阀17.2后分成三路:上路经过互锁阀17.3,然后到达三位四通气控液压阀18.2的左侧,将阀18.2从中位变为左位,液压站出来的高压油通过阀18.2进入第二清扫器油缸542的有杆腔,驱动第二清扫器油缸542活塞杆回缩,将钢轨清扫器提起至非清扫位。中路到达三位四通气控液压阀18.1的左侧,将阀18.1从中位变为左位,液压站出来的高压油通过阀18.1进入第一平砟犁油缸516的有杆腔,驱动第一平砟犁油缸516活塞杆回缩,第一组平砟犁上升至非平砟位。下路经过梭阀16.5和16.7,进入二位二通气控阀23,将阀23从缺省位(断路),转 变为通路,将压缩空气从气源处理装置经过节流阀24进入气马达26,驱动气马达转动并带动液压泵25经过管路和阀,向第二清扫器油缸542和第一平砟犁油缸516提供高压油。Handle the handle of the serial number 14.1 to shift the valve to the right position: the compressed air enters the shuttle valve 16.4 via 14.1, and closes the intake pipe of the two-position three-way solenoid valve 15.4, so that the two-position three-way solenoid valve 15.4 does not work, only the hand Control works. The compressed air circuit pushes the interlock valve 17.1 to open circuit. After the road passes through the interlock valve 17.2, it is divided into three ways: the upper road passes through the interlock valve 17.3, then reaches the left side of the three-position four-ventilated hydraulic valve 18.2, the valve 18.2 is changed from the neutral position to the left position, and the high-pressure oil coming out of the hydraulic station passes through the valve. 18.2 Entering the rod cavity of the second cleaner cylinder 542, driving the piston rod of the second cleaner cylinder 542 to retract, and lifting the rail cleaner to the non-cleaning position. The middle road reaches the left side of the three-four ventilated hydraulic valve 18.1, and the valve 18.1 is changed from the neutral position to the left position. The high-pressure oil from the hydraulic station enters the rod cavity of the first flat plough cylinder 516 through the valve 18.1 to drive the first flat. The piston rod of the shovel cylinder 516 is retracted, and the first group of ploughs is raised to a non-flat position. The lower path passes through the shuttle valves 16.5 and 16.7, enters the two-position two vent control valve 23, and turns the valve 23 from the default position (open circuit). Turning into a passage, the compressed air is passed from the air source treatment device through the throttle valve 24 to the air motor 26, the drive air motor rotates and drives the hydraulic pump 25 through the pipeline and the valve, to the second cleaner cylinder 542 and the first flat plow Cylinder 516 provides high pressure oil.
手扳序号14.2的手柄将该阀换位至左位:压缩空气经14.1进入梭阀16.1,关闭二位三通电磁阀15.1的进气管,使二位三通电磁阀15.1不起作用,只能手控起作用。然后分为三路:上路经过互锁阀17.6,然后到达三位四通气控液压阀18.4的右侧,将阀18.2从中位变为右位,液压站出来的高压油通过阀18.4进入第一清扫器油缸522的无杆腔,驱动第一清扫器油缸522活塞杆外伸,将下降钢轨清扫器至清扫位。中路压缩空气进入三位四通气控液压阀18.3的右侧,将三位四通气控液压阀18.3变为右位,液压站出来的高压油通过三位四通气控液压阀18.3进入第二平砟犁油缸536的无杆腔,驱动第二平砟犁油缸536活塞杆外伸,第二组平砟犁下降至平砟位。下路经过梭阀16.6和16.7,进入二位二通气控阀23,将二位二通气控阀23从缺省位(断路),转变为通路,将压缩空气从气源处理装置经过节流阀24进入气马达26,驱动气马达转动并带动液压泵25经过管路和阀,向第一清扫器油缸522和第二平砟犁油缸536提供高压油。Handle the valve of the serial number 14.2 to shift the valve to the left position: the compressed air enters the shuttle valve 16.1 via 14.1, and closes the intake pipe of the two-position three-way solenoid valve 15.1, so that the two-position three-way solenoid valve 15.1 does not work, only the hand Control works. Then divided into three ways: the upper road passes through the interlock valve 17.6, then reaches the right side of the three-four-four-way control hydraulic valve 18.4, the valve 18.2 is changed from the neutral position to the right position, and the high-pressure oil from the hydraulic station enters the first cleaning through the valve 18.4. The rodless cavity of the cylinder 522 drives the piston rod of the first cleaner cylinder 522 to extend, and the rail cleaner is lowered to the cleaning position. The compressed air in the middle enters the right side of the three-four-four-way control hydraulic valve 18.3, and the three-four-four-ventilated hydraulic valve 18.3 is changed to the right position. The high-pressure oil from the hydraulic station enters the second flat through the three-position four-ventilated hydraulic valve 18.3. The rodless cavity of the plow cylinder 536 drives the piston rod of the second flat plow cylinder 536 to extend, and the second group of flat plows descends to the flat position. The lower path passes through the shuttle valves 16.6 and 16.7, enters the two-position two vent control valve 23, and the two-position two vent control valve 23 is converted from the default position (open circuit) into a passage, and the compressed air is passed from the air source treatment device through the throttle valve. 24 enters the air motor 26, drives the air motor to rotate and drives the hydraulic pump 25 through the pipeline and the valve to supply high pressure oil to the first cleaner cylinder 522 and the second balance plough cylinder 536.
手扳序号14.2的手柄将该阀换位至右位:压缩空气经14.2进入梭阀16.2,关闭二位三通电磁阀15.2的进气管,使二位三通电磁阀15.2不起作用,只能手控起作用。压缩空气上路将互锁阀17.2推至断路。上路经过互锁阀17.1后分成三路:上路经过互锁阀17.5,然后到达三位四通气控液压阀18.4的左侧,将三位四通气控液压阀18.4从中位变为左位,液压站出来的高压油通过阀18.4进入第一清扫器油缸522的有杆腔,驱动第一清扫器油缸522活塞杆回缩,将 钢轨清扫器提起至非清扫位。中路到达三位四通气控液压阀18.3的左侧,将阀18.3从中位变为左位,液压站出来的高压油通过阀18.3进入第二平砟犁油缸536的有杆腔,驱动第二平砟犁油缸536活塞杆回缩,第二组平砟犁上升至非平砟位。下路经过梭阀16.6和16.7,进入二位二通气控阀23,将阀23从缺省位(断路),转变为通路,将压缩空气从气源处理装置经过节流阀24进入气马达26,驱动气马达转动并带动液压泵25经过管路和阀,向第二平砟犁油缸536和第二平砟犁油缸536提供高压油。Handle the valve of the serial number 14.2 to shift the valve to the right position: the compressed air enters the shuttle valve 16.2 via 14.2, and closes the intake pipe of the two-position three-way solenoid valve 15.2, so that the two-position three-way solenoid valve 15.2 does not work, only the hand Control works. The compressed air approach pushes the interlock valve 17.2 to open circuit. After the road passes through the interlocking valve 17.1, it is divided into three ways: the upper road passes the interlocking valve 17.5, then reaches the left side of the three-position four-ventilated hydraulic valve 18.4, and the three-position four-ventilated hydraulic valve 18.4 changes from the neutral position to the left position, the hydraulic station The high pressure oil that has exited enters the rod cavity of the first cleaner cylinder 522 through the valve 18.4, and drives the piston rod of the first cleaner cylinder 522 to retract. The rail cleaner is lifted to the non-sweeping position. The middle road reaches the left side of the three-four ventilated hydraulic valve 18.3, and the valve 18.3 is changed from the neutral position to the left position. The high-pressure oil from the hydraulic station enters the rod cavity of the second flat plough cylinder 536 through the valve 18.3 to drive the second flat. The Piston cylinder 536 piston rod retracted, and the second group of flat plows rose to a non-flat position. The lower path passes through the shuttle valves 16.6 and 16.7, enters the two-position two vent control valve 23, and the valve 23 is converted from the default position (open circuit) into a passage, and the compressed air is introduced from the air source treatment device through the throttle valve 24 into the air motor 26 . The driving air motor rotates and drives the hydraulic pump 25 through the pipeline and the valve to supply the high pressure oil to the second horizontal plough cylinder 536 and the second horizontal plough cylinder 536.
手扳序号14.3的手柄将该阀换位至左位:压缩空气经14.3进入梭阀16.9,关闭二位三通电磁阀15.6的进气管,使二位三通电磁阀15.6不起作用,只能手控阀起作用。同时将互锁阀17.5和17.6变换到断位,致使三位四通气控液压阀18.4双侧控制口均无压缩空气,保持中位。第一清扫器油缸522也无液压油进出,实际上锁定了第一清扫器油缸522。The handle of the hand number 14.3 is used to change the valve to the left position: the compressed air enters the shuttle valve 16.9 via 14.3, and the intake pipe of the two-position three-way solenoid valve 15.6 is closed, so that the two-position three-way solenoid valve 15.6 does not work, only the hand The control valve works. At the same time, the interlocking valves 17.5 and 17.6 are shifted to the broken position, so that the three-position four-ventilated hydraulic valve 18.4 has no compressed air at both sides of the control port, and maintains the neutral position. The first cleaner cylinder 522 also has no hydraulic oil in and out, and actually locks the first cleaner cylinder 522.
手扳序号14.3的手柄将该阀换位至右位:压缩空气经14.3进入梭阀16.8,关闭二位三通电磁阀15.5的进气管,使二位三通电磁阀15.5不起作用,只能手控阀起作用。同时将互锁阀17.3和17.4变换到断位,致使三位四通气控液压阀18.2双侧控制口均无压缩空气,保持中位。第二清扫器油缸542也无液压油进出,实际上锁定了第二清扫器油缸542。The handle of the hand number 14.3 is used to change the valve to the right position: the compressed air enters the shuttle valve 16.8 via 14.3, and the intake pipe of the two-position three-way solenoid valve 15.5 is closed, so that the two-position three-way solenoid valve 15.5 does not work, only the hand The control valve works. At the same time, the interlocking valves 17.3 and 17.4 are changed to the broken position, so that the three-position four-way control hydraulic valve 18.2 has no compressed air at both sides of the control port, and maintains the neutral position. The second cleaner cylinder 542 also has no hydraulic oil in and out, and actually locks the second cleaner cylinder 542.
当三位五通中泄手动阀14.3处于中位时,在操纵14.1和14.2时,可以同时操纵平砟犁油缸和清扫器油缸。当三位五通中泄手动阀14.3不在中位时,在操纵14.1和14.2时,可以操纵平砟犁油缸,但不能操纵清扫器油缸。实际功能即单独操纵清扫器油缸。When the three-position five-way vent manual valve 14.3 is in the neutral position, the plough plough cylinder and the cleaner cylinder can be operated simultaneously when operating 14.1 and 14.2. When the three-position five-way vent manual valve 14.3 is not in the neutral position, the ploughing plough cylinder can be operated while the 14.1 and 14.2 are being operated, but the cleaner cylinder cannot be operated. The actual function is to operate the cleaner cylinder separately.
以上时手控原理,只要操纵了三位五通中泄手动阀14,三位五通中泄手 动阀14不在中位,立即关闭二位三通电磁阀15的各个进气管,只能手动控制,遥控不起作用。Above the manual control principle, as long as the three-way five-way vent manual valve 14 is operated, the three-way five-way vents The moving valve 14 is not in the neutral position, and the respective intake pipes of the two-position three-way solenoid valve 15 are immediately closed, which can only be manually controlled, and the remote control does not function.
当没有操纵三位五通中泄手动阀14,三位五通中泄手动阀14均在中位时,通过遥控系统向电磁阀15发送电信号,驱动电磁阀15从缺省态(断开)转换为接通态,此时遥控起作用,手控无作用。When the three-position five-way vent manual valve 14 is not operated, and the three-position five-way vent manual valve 14 is in the neutral position, an electric signal is sent to the solenoid valve 15 through the remote control system, and the solenoid valve 15 is driven from the default state (disconnected). ) is switched to the on state, at which time the remote control is active and the manual control has no effect.
当电磁阀15.1通态,压缩空气经过15.1进入梭阀16.1,关闭梭阀16.1与三位五通中泄手动阀14.2之间的气路,致使三位五通中泄手动阀14.2不再具有操纵功能。压缩空气经过15.1和梭阀16.1后,进入后续管路,其后续流向和作用与手扳序号14.2的手柄将该阀换位至左位是一致的。When the solenoid valve 15.1 is in the state, the compressed air enters the shuttle valve 16.1 through 15.1, closing the air circuit between the shuttle valve 16.1 and the three-position five-way venting manual valve 14.2, so that the three-position five-way vent manual valve 14.2 is no longer manipulated. Features. After the compressed air passes through 15.1 and the shuttle valve 16.1, it enters the subsequent pipeline, and its subsequent flow direction and action are the same as those of the handle of the wrench number 14.2.
当电磁阀15.2通态,压缩空气经过15.2进入梭阀16.2,关闭梭阀16.2与三位五通中泄手动阀14.2之间的气路,致使三位五通中泄手动阀14.2不再具有操纵功能。压缩空气经过15.2和梭阀16.2后,进入后续管路,其后续流向和作用与手扳序号14.2的手柄将该阀换位至右位是一致的。When the solenoid valve 15.2 is in the state, the compressed air enters the shuttle valve 16.2 through 15.2, closing the air circuit between the shuttle valve 16.2 and the three-position five-way venting manual valve 14.2, so that the three-position five-way vent manual valve 14.2 is no longer manipulated. Features. After the compressed air passes through 15.2 and shuttle valve 16.2, it enters the subsequent pipeline, and its subsequent flow direction and action are the same as those of the handle of the wrench number 14.2.
当电磁阀15.3通态,压缩空气经过15.3进入梭阀16.3,关闭梭阀16.3与三位五通中泄手动阀14.1之间的气路,致使三位五通中泄手动阀14.1不再具有操纵功能。压缩空气经过15.3和梭阀16.3后,进入后续管路,其后续流向和作用与手扳序号14.1的手柄将该阀换位至左位是一致的。When the solenoid valve 15.3 is in the on state, the compressed air enters the shuttle valve 16.3 through 15.3, closing the air circuit between the shuttle valve 16.3 and the three-position five-way venting manual valve 14.1, so that the three-position five-way vent manual valve 14.1 no longer has manipulation. Features. After the compressed air passes through 15.3 and the shuttle valve 16.3, it enters the subsequent pipeline, and its subsequent flow direction and action are the same as those of the handle of the wrench number 14.1.
当电磁阀15.4通态,压缩空气经过15.4进入梭阀16.4,关闭梭阀16.4与三位五通中泄手动阀14.1之间的气路,致使三位五通中泄手动阀14.1不再具有操纵功能。压缩空气经过15.4和梭阀16.4后,进入后续管路,其后续流向和作用与手扳序号14.1的手柄将该阀换位至右位是一致的。When the solenoid valve 15.4 is in the state, the compressed air enters the shuttle valve 16.4 through 15.4, closing the air circuit between the shuttle valve 16.4 and the three-position five-way venting manual valve 14.1, so that the three-position five-way vent manual valve 14.1 no longer has manipulation. Features. After the compressed air passes through 15.4 and the shuttle valve 16.4, it enters the subsequent pipeline, and its subsequent flow direction and action are the same as those of the handle of the manual 14.1.
当电磁阀15.5通态,压缩空气经过15.5进入梭阀16.8,关闭梭阀16.8与 三位五通中泄手动阀14.3之间的气路,致使三位五通中泄手动阀14.3不再具有操纵功能。压缩空气经过15.5和梭阀16.8后,进入后续管路,其后续流向和作用与手扳序号14.3的手柄将该阀换位至右位是一致的。When the solenoid valve 15.5 is in the open state, the compressed air enters the shuttle valve 16.8 through 15.5, closing the shuttle valve 16.8 with The three-way five-way vents the air circuit between the manual valve 14.3, so that the three-position five-way vent manual valve 14.3 no longer has the steering function. After the compressed air passes through 15.5 and the shuttle valve 16.8, it enters the subsequent pipeline, and its subsequent flow direction and action are the same as the handle of the manual number 14.3.
当电磁阀15.6通态,压缩空气经过15.6进入梭阀16.9,关闭梭阀16.9与三位五通中泄手动阀14.3之间的气路,致使三位五通中泄手动阀14.3不再具有操纵功能。压缩空气经过15.6和梭阀16.9后,进入后续管路,其后续流向和作用与手扳序号14.3的手柄将该阀换位至左位是一致的。When the solenoid valve 15.6 is in the state, the compressed air enters the shuttle valve 16.9 through 15.6, closing the air circuit between the shuttle valve 16.9 and the three-position five-way venting manual valve 14.3, so that the three-position five-way vent manual valve 14.3 no longer has manipulation. Features. After the compressed air passes through 15.6 and the shuttle valve 16.9, it enters the subsequent pipeline, and its subsequent flow direction and action are the same as the handle of the manual number 14.3, which transposes the valve to the left position.
遥控和手控均要求三通球阀20必须处于右位,此时各个三位四通气控液压阀18与相关的油缸有杆腔接通,与手油泵28断开,不能向油缸供油。Both the remote control and the manual control require that the three-way ball valve 20 must be in the right position. At this time, each of the three-position four-way control hydraulic valve 18 has a rod cavity connected to the relevant cylinder, and is disconnected from the hand oil pump 28, and cannot supply oil to the cylinder.
当由于各种故障原因液压站无法向油缸供油时,将三通球阀20从右位转换为左位,将三位四通气控液压阀18与相关的油缸有杆腔断开,将手油泵28与各个油缸有杆腔接通,然后手摇手油泵28向油缸的有杆腔供油,驱动平砟液压油缸回缩,平砟犁上升至非平砟位,驱动钢轨清扫液压油缸回缩,将钢轨清扫器提起至非清扫位。具体对应为:第一三通球阀20.1控制第一平砟犁油缸516;第二三通球阀20.2控制第二清扫器油缸542;第三三通球阀20.3控制第二平砟犁油缸536;第四三通球阀20.4控制第一清扫器油缸522。When the hydraulic station is unable to supply oil to the cylinder due to various failure reasons, the three-way ball valve 20 is switched from the right position to the left position, and the three-position four-way control hydraulic valve 18 is disconnected from the relevant cylinder having the rod chamber, and the hand pump is 28 is connected to each cylinder with a rod cavity, and then the hand oil pump 28 supplies oil to the rod chamber of the cylinder, drives the flat hydraulic cylinder to retract, the flat plough rises to a non-flat position, and drives the rail cleaning hydraulic cylinder to retract, Lift the rail cleaner to the non-cleaning position. The specific correspondence is: the first three-way ball valve 20.1 controls the first flat plough cylinder 516; the second three-way ball valve 20.2 controls the second cleaner cylinder 542; the third three-way ball valve 20.3 controls the second flat plough cylinder 536; The three-way ball valve 20.4 controls the first cleaner cylinder 522.
在完成应急措施后,必须将对应的三通球阀转换右位。After the emergency measures are completed, the corresponding three-way ball valve must be converted to the right position.
本申请的平砟车和平砟装置,通过砟犁油缸控制平砟犁下降,以进行平砟,并通过清扫器油缸控制清扫棒下降,以进行清扫,从而不需要采用人工平砟,而且提高了平砟效率,解决了现有技术中由于需要通过人工平砟的方式平砟,从而造成劳动强度大、效率底、环境恶劣的技术问题,本申请提供一种平砟装置及具有平砟装置的平砟车。 The flat car and the flat device of the present application control the flat plow to descend by the plowing cylinder, and control the cleaning rod to descend by the cleaning device cylinder, thereby eliminating the need for manual flattening and improving The utility model solves the technical problem that the prior art needs to be flattened by the manual flattening method, thereby causing labor intensity, low efficiency and harsh environment. The present application provides a flat device and a flat device. Flat car.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While the preferred embodiment of the invention has been described, it will be understood that Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and the modifications and
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。 It is apparent that those skilled in the art can make various modifications and variations to the invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention cover the modifications and modifications of the invention

Claims (10)

  1. 一种平砟车,其特征在于,所述平砟车包括车体和设置于所述车体上的平砟装置,所述平砟装置包括位于所述车体一侧的第一平砟犁组成和第一钢轨清扫器以及设置于所述车体另一侧的第二平砟犁组成和第二钢轨清扫器;A flat car comprising: a vehicle body and a flat device disposed on the vehicle body, the flat device comprising a first flat plow on a side of the vehicle body a composition and a first rail cleaner and a second flat plow disposed on the other side of the vehicle body and a second rail cleaner;
    第一平砟犁组成包括第一平砟犁和第一平砟犁油缸,所述第一平砟犁油缸一端固定于所述车体上,另一端固定于所述第一平砟犁上,第二平砟犁组成包括第二平砟犁和第二平砟犁油缸,所述第二平砟犁油缸一端固定于所述车体上,另一端固定于所述第二平砟犁上;The first flat plow component comprises a first flat plow and a first flat plow cylinder, the first flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the first flat plow. The second flat plow component comprises a second flat plow and a second flat plow cylinder, the second flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the second flat plow;
    第一钢轨清扫器包括第一清扫器油缸和第一清扫棒,所述第一清扫器油缸的一端固定与所述车体上,另一端固定于所述第一清扫棒上;第二钢轨清扫器包括第二清扫器油缸和第二清扫棒,所述第二清扫器油缸的一端固定与所述车体上,另一端固定于所述第二清扫棒上。The first rail cleaner includes a first cleaner cylinder and a first cleaning rod, one end of the first cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the first cleaning rod; the second rail is cleaned The device includes a second cleaner cylinder and a second cleaning rod, one end of the second cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the second cleaning rod.
  2. 如权利要求1所述的平砟车,其特征在于,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;A flat car according to claim 1, wherein said flat device further comprises a hydraulic system, said hydraulic system comprising a gas source, a hydraulic station, a first three-position five-way medium discharge manual valve, and a second three The five-way venting manual valve, the first interlocking valve, the second interlocking valve, the fifth shuttle valve, the sixth shuttle valve, the seventh shuttle valve, the two-position two vent control valve, the first three-position four ventilating control hydraulic pressure Valve, second three-four ventilated hydraulic valve, third three-four ventilated hydraulic valve, fourth three-four ventilated hydraulic valve;
    所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第一三位五通中泄手动阀、第二三位五通中泄手动阀连接,且第一互锁阀还与第三三位四通气控液压阀第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀1连接,所述第五梭阀还与所述第一 三位五通中泄手动阀连接,所述第六梭阀还与第二三位五通中泄手动阀,所述第七梭阀1与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the first three digits The through-discharge manual valve and the second three-position five-way medium-discharge manual valve are connected, and the first interlocking valve is also connected with the third three-position four-ventilated hydraulic valve, the fourth three-position four-ventilated hydraulic valve and the sixth shuttle valve. The second interlock valve is further connected with the first three-position four-ventilated hydraulic valve, the second three-position four-ventilated hydraulic valve, and the fifth shuttle valve 1, and the fifth shuttle valve is further connected to the first The three-position five-way venting manual valve is connected, the sixth shuttle valve is also vented with the second three-position five-way venting manual valve, the seventh shuttle valve 1 and the fifth shuttle valve, the sixth shuttle valve, and the second position The vent control valve is connected, and the second and second vent control valves are also connected with the air source and the hydraulic station;
    所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第一三位五通中泄手动阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第一三位五通中泄手动阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第二三位五通中泄手动阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第二三位五通中泄手动阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the first three-position five-way vent manual valve, and the second three-position four vent control hydraulic valve is also a hydraulic station, the second cleaner cylinder and the first three-position five-way venting manual valve, the third three-position four vent control hydraulic valve is also connected with a hydraulic station, a second flat plough cylinder and a second three The five-way four-way ventilated hydraulic valve is also connected to the hydraulic station, the first cleaner cylinder and the second three-position five-way vent manual valve.
  3. 如权利要求1所述的平砟车,其特征在于,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;A flat car according to claim 1, wherein said flat device further comprises a hydraulic system including a gas source, a hydraulic station, a first solenoid valve, a second solenoid valve, and a third solenoid valve Fourth solenoid valve, first interlocking valve, second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilated control hydraulic valve, a second three-four ventilated hydraulic valve, a third three-four ventilated hydraulic valve, and a fourth three-four vented hydraulic valve;
    所述第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第二电磁阀、第四电磁阀连接,且第一互锁阀还与第三三位四通气控液压阀、第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀连接,所述第五梭阀还与所述第三电磁阀连接,所述第六梭阀还与第一电磁阀,所述第七梭阀与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, and the fourth electromagnetic valve are simultaneously connected to the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the second electromagnetic valve and the fourth The solenoid valve is connected, and the first interlock valve is also connected with the third three-position four-ventilation control hydraulic valve, the fourth three-position four-ventilation control hydraulic valve and the sixth shuttle valve, and the second interlocking valve is also connected with the first three-position four a ventilating control hydraulic valve, a second three-position four-ventilated hydraulic valve, and a fifth shuttle valve, wherein the fifth shuttle valve is further connected to the third solenoid valve, and the sixth shuttle valve is further connected to the first solenoid valve, The seventh shuttle valve is connected with the fifth shuttle valve, the sixth shuttle valve, the two-position two-ventilation control valve, and the two-position two-way control valve is also connected with the air source and the hydraulic station;
    所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第三电磁阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和 所述第三电磁阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第一电磁阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第一电磁阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the third electromagnetic valve, and the second three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first Two cleaner cylinders and The third electromagnetic valve, the third three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the second flat plough cylinder and the first electromagnetic valve, and the fourth three-position four-ventilated hydraulic valve is also hydraulic The station, the first cleaner cylinder and the first solenoid valve are connected.
  4. 如权利要求3所述的平砟车,其特征在于,所述平砟装置还包括液压系统,所述液压系统还包括第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一梭阀、第二梭阀、第三梭阀、第四梭阀;The raft car of claim 3, wherein the rafter further comprises a hydraulic system, the hydraulic system further comprising a first three-position five-way venting manual valve, and a second three-position five-way venting Manual valve, first shuttle valve, second shuttle valve, third shuttle valve, fourth shuttle valve;
    所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,所述第一三位五通中泄手动阀同时与第三梭阀、第四梭阀的一进口连接,所述第三电磁阀与所述第三梭阀的另一进口连接后,再连接所述第一三位四通气控液压阀、第二三位四通气控液压阀、第五梭阀连接;所述第四电磁阀与第四梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with a gas source, and the first three-position five-way venting manual valve simultaneously with the third shuttle valve and the fourth An inlet connection of the shuttle valve, the third solenoid valve is connected to another inlet of the third shuttle valve, and then connected to the first three-position four-ventilation control hydraulic valve and the second three-position four-ventilation control hydraulic valve a fifth shuttle valve is connected; the fourth electromagnetic valve is connected to another inlet of the fourth shuttle valve, and then the first interlocking valve and the second interlocking valve are connected;
    第二三位五通中泄手动阀同时与第一梭阀、第二梭阀的一进口连接,所述第一电磁阀与所述第一梭阀的另一进口连接后,再连接所述第三三位四通气控液压阀、第四三位四通气控液压阀、第六梭阀;所述第二电磁阀与所述第二梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀。a second three-position five-way venting manual valve is simultaneously connected to an inlet of the first shuttle valve and the second shuttle valve, and the first electromagnetic valve is connected to another inlet of the first shuttle valve, and then connected a third three-fourth ventilated hydraulic valve, a fourth three-position four-ventilated hydraulic valve, and a sixth shuttle valve; and the second electromagnetic valve is connected to another inlet of the second shuttle valve, and then connected to the first An interlock valve and a second interlocking valve.
  5. 如权利要求4所述的平砟车,其特征在于,所述液压系统还包括:第三三位五通中泄手动阀、第五电磁阀、第六电磁阀、第八梭阀、第九梭阀、第三互锁阀、第四互锁阀、第五互锁阀、第六互锁阀;The utility model as claimed in claim 4, wherein the hydraulic system further comprises: a third three-position five-way medium discharge manual valve, a fifth electromagnetic valve, a sixth electromagnetic valve, an eighth shuttle valve, and a ninth Shuttle valve, third interlocking valve, fourth interlocking valve, fifth interlocking valve, sixth interlocking valve;
    第一梭阀的出口通过第六互锁阀,再与第四三位四通气控液压阀连接;第一互锁阀与第五互锁阀连接后,再与第四三位四通气控液压阀连接;第三梭阀的出口与第四互锁阀连接后,再与第二三位四通气控液压阀连接;第二互锁阀与第三互锁阀连接后,再与第二三位四通气控液压阀连接。第三三位五通中泄 手动阀、第五电磁阀、第六电磁阀也同时与气源连接,第八梭阀的一进口与第三三位五通中泄手动阀连接,另一进口与第五电磁阀连接;第九梭阀的一进口与第三三位五通中泄手动阀连接,另一进口与第六电磁阀连接。第八梭阀的出口同时与第三互锁阀、第四互锁阀连接,第九梭阀的出口同时与第五互锁阀、第六互锁阀连接。The outlet of the first shuttle valve is connected to the fourth three-position four-ventilated hydraulic valve through the sixth interlocking valve; the first interlocking valve is connected with the fifth interlocking valve, and then the fourth three-position four-ventilated hydraulic control The valve is connected; the outlet of the third shuttle valve is connected with the fourth interlocking valve, and then connected to the second three-position four-ventilated hydraulic valve; the second interlocking valve is connected with the third interlocking valve, and then the second three Bit four vent control hydraulic valve connection. The third, third, five-way The manual valve, the fifth electromagnetic valve and the sixth electromagnetic valve are also connected to the gas source at the same time, one inlet of the eighth shuttle valve is connected with the third three-position five-way venting manual valve, and the other inlet is connected with the fifth electromagnetic valve; One inlet of the nine shuttle valve is connected with the third three-position five-way venting manual valve, and the other inlet is connected with the sixth electromagnetic valve. The outlet of the eighth shuttle valve is simultaneously connected with the third interlocking valve and the fourth interlocking valve, and the outlet of the ninth shuttle valve is simultaneously connected with the fifth interlocking valve and the sixth interlocking valve.
  6. 如权利要求2-5中任一项所述的平砟车,其特征在于,所述液压系统还包括多个与液压站连接的第一三通球阀、第二三通球阀、第三三通球阀、第四三通球阀,其中,第一三通球阀位于第二三位四通气控液压阀与第二清扫器油缸之间,第二三通球阀设置在第二三位四通气控液压阀与第二清扫器油缸之间、第三三通球阀设置在第三三位四通气控液压阀与第二平砟犁油缸之间、第四三通球阀设置在第四三位四通气控液压阀与第一清扫器油缸之间。A flat car according to any one of claims 2 to 5, wherein the hydraulic system further comprises a plurality of first three-way ball valves, a second three-way ball valve, and a third three-way connected to the hydraulic station. a ball valve and a fourth three-way ball valve, wherein the first three-way ball valve is located between the second three-position four-ventilated hydraulic valve and the second cleaner cylinder, and the second three-way ball valve is disposed in the second three-position four-ventilated hydraulic valve Between the second cleaner cylinder and the third trim valve, the third three-way ball valve is disposed between the third three-position ventilated hydraulic valve and the second flat plough cylinder, and the fourth three-way ball valve is disposed at the fourth three-position four-ventilated hydraulic pressure Between the valve and the first cleaner cylinder.
  7. 一种平砟装置,其特征在于,所述平砟装置包括位于车体一侧的第一平砟犁组成和第一钢轨清扫器以及设置于所述车体另一侧的第二平砟犁组成和第二钢轨清扫器;A flat jaw device, characterized in that the flat jaw device comprises a first flat plow composition on one side of the vehicle body and a first rail sweeper and a second flat plow disposed on the other side of the vehicle body Composition and second rail cleaner;
    第一平砟犁组成包括第一平砟犁和第一平砟犁油缸,所述第一平砟犁油缸一端固定于所述车体上,另一端固定于所述第一平砟犁上,第二平砟犁组成包括第二平砟犁和第二平砟犁油缸,所述第二平砟犁油缸一端固定于所述车体上,另一端固定于所述第二平砟犁上;The first flat plow component comprises a first flat plow and a first flat plow cylinder, the first flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the first flat plow. The second flat plow component comprises a second flat plow and a second flat plow cylinder, the second flat plow cylinder is fixed at one end to the vehicle body, and the other end is fixed to the second flat plow;
    第一钢轨清扫器包括第一清扫器油缸和第一清扫棒,所述第一清扫器油缸的一端固定与所述车体上,另一端固定于所述第一清扫棒上;第二钢轨清扫器包括第二清扫器油缸和第二清扫棒,所述第二清扫器油缸的一端固定与所述车体上,另一端固定于所述第二清扫棒上。 The first rail cleaner includes a first cleaner cylinder and a first cleaning rod, one end of the first cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the first cleaning rod; the second rail is cleaned The device includes a second cleaner cylinder and a second cleaning rod, one end of the second cleaner cylinder is fixed to the vehicle body, and the other end is fixed to the second cleaning rod.
  8. 如权利要求7所述的平砟装置,其特征在于,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、第三三位四通气控液压阀、第四三位四通气控液压阀;A flat device according to claim 7, wherein said flat device further comprises a hydraulic system, said hydraulic system comprising a gas source, a hydraulic station, a first three-position five-way medium discharge manual valve, and a second three The five-way venting manual valve, the first interlocking valve, the second interlocking valve, the fifth shuttle valve, the sixth shuttle valve, the seventh shuttle valve, the two-position two vent control valve, the first three-position four ventilating control hydraulic pressure Valve, second three-four ventilated hydraulic valve, third three-four ventilated hydraulic valve, fourth three-four ventilated hydraulic valve;
    所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第一三位五通中泄手动阀、第二三位五通中泄手动阀连接,且第一互锁阀还与第三三位四通气控液压阀第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀1连接,所述第五梭阀还与所述第一三位五通中泄手动阀连接,所述第六梭阀还与第二三位五通中泄手动阀,所述第七梭阀1与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the first three digits The through-discharge manual valve and the second three-position five-way medium-discharge manual valve are connected, and the first interlocking valve is also connected with the third three-position four-ventilated hydraulic valve, the fourth three-position four-ventilated hydraulic valve and the sixth shuttle valve. The second interlocking valve is further connected with the first three-position four-ventilated hydraulic valve, the second three-position four-ventilated hydraulic valve, and the fifth shuttle valve 1, and the fifth shuttle valve is further connected to the first three-position five The first shuttle valve is connected with the second three-position five-way venting manual valve, the seventh shuttle valve 1 and the fifth shuttle valve, the sixth shuttle valve, and the two-position two vent control valve Connection, the two-position two vent control valve is also connected to the gas source and the hydraulic station;
    所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第一三位五通中泄手动阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第一三位五通中泄手动阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第二三位五通中泄手动阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第二三位五通中泄手动阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the first three-position five-way vent manual valve, and the second three-position four vent control hydraulic valve is also a hydraulic station, the second cleaner cylinder and the first three-position five-way venting manual valve, the third three-position four vent control hydraulic valve is also connected with a hydraulic station, a second flat plough cylinder and a second three The five-way four-way ventilated hydraulic valve is also connected to the hydraulic station, the first cleaner cylinder and the second three-position five-way vent manual valve.
  9. 如权利要求7所述的平砟装置,其特征在于,所述平砟装置还包括液压系统,所述液压系统包括气源、液压站、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第一互锁阀、第二互锁阀、第五梭阀、第六梭阀、第七梭阀、二位二通气控阀、第一三位四通气控液压阀、第二三位四通气控液压阀、 第三三位四通气控液压阀、第四三位四通气控液压阀;A flat device according to claim 7, wherein said flat device further comprises a hydraulic system including a gas source, a hydraulic station, a first solenoid valve, a second solenoid valve, and a third solenoid valve Fourth solenoid valve, first interlocking valve, second interlocking valve, fifth shuttle valve, sixth shuttle valve, seventh shuttle valve, two-position two-way control valve, first three-position four-ventilated control hydraulic valve, The second three-four ventilated hydraulic valve, a third three-four ventilated hydraulic valve, a fourth three-four ventilated hydraulic valve;
    所述第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀同时与气源连接,第一互锁阀、第二互锁阀分别同时与所述第二电磁阀、第四电磁阀连接,且第一互锁阀还与第三三位四通气控液压阀、第四三位四通气控液压阀和第六梭阀连接,第二互锁阀还与第一三位四通气控液压阀、第二三位四通气控液压阀和第五梭阀连接,所述第五梭阀还与所述第三电磁阀连接,所述第六梭阀还与第一电磁阀,所述第七梭阀与第五梭阀、第六梭阀、二位二通气控阀连接,二位二通气控阀还与气源和液压站连接;The first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, and the fourth electromagnetic valve are simultaneously connected to the air source, and the first interlocking valve and the second interlocking valve are simultaneously simultaneously with the second electromagnetic valve and the fourth The solenoid valve is connected, and the first interlock valve is also connected with the third three-position four-ventilation control hydraulic valve, the fourth three-position four-ventilation control hydraulic valve and the sixth shuttle valve, and the second interlocking valve is also connected with the first three-position four a ventilating control hydraulic valve, a second three-position four-ventilated hydraulic valve, and a fifth shuttle valve, wherein the fifth shuttle valve is further connected to the third solenoid valve, and the sixth shuttle valve is further connected to the first solenoid valve, The seventh shuttle valve is connected with the fifth shuttle valve, the sixth shuttle valve, the two-position two-ventilation control valve, and the two-position two-way control valve is also connected with the air source and the hydraulic station;
    所述第一三位四通气控液压阀还与液压站、第一平砟犁油缸和所述第三电磁阀连接,所述第二三位四通气控液压阀还与液压站、所述第二清扫器油缸和所述第三电磁阀,所述第三三位四通气控液压阀还与液压站、第二平砟犁油缸和第一电磁阀连接,所述第四三位四通气控液压阀还与液压站、第一清扫器油缸和第一电磁阀连接。The first three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first flat plough cylinder and the third electromagnetic valve, and the second three-position four-ventilated hydraulic valve is further connected with the hydraulic station, the first a second sweeper cylinder and the third solenoid valve, the third three-position four-pilot control hydraulic valve is further connected with the hydraulic station, the second flat plough cylinder and the first solenoid valve, the fourth three-position four-ventilation control The hydraulic valve is also coupled to the hydraulic station, the first cleaner cylinder, and the first solenoid valve.
  10. 如权利要求9所述的平砟装置,其特征在于,所述平砟装置还包括液压系统,所述液压系统还包括第一三位五通中泄手动阀、第二三位五通中泄手动阀、第一梭阀、第二梭阀、第三梭阀、第四梭阀;A flat device according to claim 9, wherein said flat device further comprises a hydraulic system, said hydraulic system further comprising a first three-position five-way medium discharge manual valve, and a second three-position five-way medium discharge Manual valve, first shuttle valve, second shuttle valve, third shuttle valve, fourth shuttle valve;
    所述第一三位五通中泄手动阀、第二三位五通中泄手动阀同时与气源连接,所述第一三位五通中泄手动阀同时与第三梭阀、第四梭阀的一进口连接,所述第三电磁阀与所述第三梭阀的另一进口连接后,再连接所述第一三位四通气控液压阀、第二三位四通气控液压阀、第五梭阀连接;所述第四电磁阀与第四梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀;The first three-position five-way venting manual valve and the second three-position five-way venting manual valve are simultaneously connected with a gas source, and the first three-position five-way venting manual valve simultaneously with the third shuttle valve and the fourth An inlet connection of the shuttle valve, the third solenoid valve is connected to another inlet of the third shuttle valve, and then connected to the first three-position four-ventilation control hydraulic valve and the second three-position four-ventilation control hydraulic valve a fifth shuttle valve is connected; the fourth electromagnetic valve is connected to another inlet of the fourth shuttle valve, and then the first interlocking valve and the second interlocking valve are connected;
    第二三位五通中泄手动阀同时与第一梭阀、第二梭阀的一进口连接,所述 第一电磁阀与所述第一梭阀的另一进口连接后,再连接所述第三三位四通气控液压阀、第四三位四通气控液压阀、第六梭阀;所述第二电磁阀与所述第二梭阀的另一进口连接后,再连接所述第一互锁阀、第二互锁阀。 The second three-position five-way venting manual valve is simultaneously connected to an inlet of the first shuttle valve and the second shuttle valve, After the first solenoid valve is connected to the other inlet of the first shuttle valve, the third three-position four-ventilation control hydraulic valve, the fourth three-position four-ventilation control hydraulic valve, and the sixth shuttle valve are connected; After the two solenoid valves are connected to the other inlet of the second shuttle valve, the first interlocking valve and the second interlocking valve are connected.
PCT/CN2017/093693 2016-12-29 2017-07-20 Ballast flattening device and ballast flattening vehicle having same WO2018120784A1 (en)

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