CN107618324A - A kind of combined hydraulic crawler excavator walking switching mechanism - Google Patents

A kind of combined hydraulic crawler excavator walking switching mechanism Download PDF

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CN107618324A
CN107618324A CN201710654515.7A CN201710654515A CN107618324A CN 107618324 A CN107618324 A CN 107618324A CN 201710654515 A CN201710654515 A CN 201710654515A CN 107618324 A CN107618324 A CN 107618324A
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hydraulic cylinder
oil
valve
hydraulic
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CN107618324B (en
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吴文海
朱涛
李超
孙磊
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Southwest Jiaotong University
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Abstract

The invention discloses a kind of combined hydraulic crawler excavator walking switching mechanism, including hydraulic system and mechanical structure;The mechanical structure includes being arranged on the preceding walking switching mechanism on front side of chassis of dredging machine lower section and the rear walking switching mechanism installed in chassis of dredging machine lower section rear side, and switching mechanism of being walked before described is identical with the structure of the rear switching mechanism of walking and is symmetrical arranged;Also include vehicle lowering or hoisting gear hydraulic cylinder, its upper end is fixedly connected with chassis of dredging machine, and lower end is connected to knuckle-tooth wheel disc, and knuckle-tooth wheel disc coordinates with square chassis below;The hydraulic system includes mailbox, hydraulic pump, vehicle slewing equipment, vehicle lowering or hoisting gear and track steel wheel draw off gear.The present invention can rely on the walking switching mechanism of itself to complete the action of upper rail in the case where not damaging rail, then from highway pattern switching to railroad mode, and need not be by special level crossing, or artificially separately lay railway ballast.

Description

一种公铁两用液压挖掘机行走转换机构A road-rail dual-purpose hydraulic excavator travel conversion mechanism

技术领域technical field

本发明涉及一种轨道和道路两用车辆的行走机构,具体涉及到一种公铁两用液压挖掘机行走转换机构。The invention relates to a traveling mechanism of a track and road dual-purpose vehicle, in particular to a traveling conversion mechanism of a road-rail dual-purpose hydraulic excavator.

背景技术Background technique

我国铁路里程数位于世界前列,高速铁路里程数更是位于世界第一。随着城市化进程的推进,越来越多的城市开始修建地铁。铁路系统需要承担繁重的客货运输任务,因此轨道清洁和沿线维护显得格外重要。挖掘机被广泛应用于国民经济建设的多种行业,在工程建设中起着不可替代的作用。传统液压挖掘机的行走机构为履带式或轮式,多数在一般路况下作业,当进行铁路维护时,一般由牵引车辆拉到指定地点卸车后进行作业。现有公铁两用液压挖掘机需要在平交道口或者在铁路上铺设道砟后完成公路-铁路模式的转换。前一种方式要求特定的场地,后一种会对钢轨造成损害。my country's railway mileage ranks first in the world, and the high-speed railway mileage ranks first in the world. With the advancement of urbanization, more and more cities have begun to build subways. The railway system needs to undertake heavy passenger and freight transportation tasks, so track cleaning and maintenance along the line are particularly important. Excavators are widely used in various industries of national economic construction and play an irreplaceable role in engineering construction. The traveling mechanism of traditional hydraulic excavators is crawler-type or wheel-type, and most of them work under normal road conditions. When performing railway maintenance, they are usually pulled by tractors to a designated location and unloaded for operation. Existing road-rail dual-purpose hydraulic excavators need to complete the conversion of the road-railway mode after laying ballast on the level crossing or on the railway. The former method requires a specific site, and the latter will cause damage to the rails.

据检索,目前已有公铁两用车行走机构转换系统,如公布号CN103332081B的中国专利申请公开了一种公铁两用牵引车,包括导向装置、牵引装置、制动装置,其特征在于,还包括垂直上下轨装置,所述垂直上下轨装置包括底座、旋转支撑座和多组升降驱动机构,所述底座与所述旋转支撑座之间通过回转支撑机构连接,所述底座的下端分别设置有与两铁轨相配合的定位台;每组所述升降驱动机构由外立柱、内立柱和升降油缸组成,所述外立柱套在所述内立柱外部。又如公布号为CN102963227A的中国专利申请公开了一种公铁两用挖掘机铁路轮系升降及驱动装置,包括:车架和推铲,所述车架的前方铰接有推铲,所述推铲的后方安装有一对从动轮,所述推铲的后方中部与车架前端之间铰接有前液压油缸,通过液压油缸带动推铲使从动轮升降;所述车架的后方铰接有主动轮支架,主动轮支架上安装有一对主动轮,且主动轮支架的后方中部与车架后端之间铰接有后液压油缸,通过后液压油缸带动主动轮支架使主动轮升降,所述主动轮通过液压马达驱动。According to the search, there are currently existing road-rail dual-purpose vehicle running mechanism conversion systems, such as the Chinese patent application with publication number CN103332081B, which discloses a road-rail dual-purpose tractor, including a guide device, a traction device, and a braking device. It is characterized in that, It also includes a vertical upper and lower rail device. The vertical upper and lower rail device includes a base, a rotating support base and multiple sets of lifting drive mechanisms. The base and the rotating support base are connected by a rotary support mechanism. The lower ends of the base are respectively set There is a positioning platform matched with the two rails; each set of the lifting drive mechanism is composed of an outer column, an inner column and a lifting oil cylinder, and the outer column is sleeved outside the inner column. Another example is that the Chinese patent application whose publication number is CN102963227A discloses a kind of road-rail dual-purpose excavator railway wheel train lifting and driving device, including: a vehicle frame and a pushing blade, the front of the vehicle frame is hinged with a pushing blade, and the pushing blade is A pair of driven wheels are installed at the back of the shovel, and a front hydraulic cylinder is hinged between the rear middle part of the push shovel and the front end of the vehicle frame, and the hydraulic cylinder drives the push shovel to lift the driven wheels; the rear of the vehicle frame is hinged with a driving wheel bracket , a pair of driving wheels are installed on the driving wheel bracket, and a rear hydraulic cylinder is hinged between the rear middle part of the driving wheel bracket and the rear end of the vehicle frame, and the driving wheel bracket is driven by the rear hydraulic cylinder to lift the driving wheel. motor drive.

上述两种公铁两用车行走机构转换装置技术方案均存在不足之处,第一种技术方案需要让公铁两用车开至平交道口,完成公路-铁路模式转换。第二种技术方案通过在已有履带式挖掘机车架的前后方铰接可通过液压系统驱动升降的铁路轮系,使普通履带式挖掘机可沿铁路运行,同样需要借助类似于平交道口的特定场地。There are deficiencies in the above two technical schemes of the traveling mechanism conversion device of the road-rail vehicle. The first technical scheme needs to allow the road-rail vehicle to drive to the level crossing to complete the road-railway mode conversion. The second technical solution is to make ordinary crawler excavators run along the railway by hinged railway wheel trains that can be driven up and down through the hydraulic system at the front and rear of the existing crawler excavator frame. specific site.

发明内容Contents of the invention

本发明提供了一种公铁两用液压挖掘机行走转换机构,用以实现液压挖掘机在公路和铁路上的行走转换。The invention provides a traveling switching mechanism for a road-rail dual-purpose hydraulic excavator, which is used to realize the traveling switching of the hydraulic excavator on roads and railways.

为解决上述技术问题,本发明所采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种公铁两用液压挖掘机行走转换机构,包括机械结构和液压系统;A walking conversion mechanism for a road-rail dual-purpose hydraulic excavator, including a mechanical structure and a hydraulic system;

所述机械结构包括安装在挖掘机底盘下方前侧的前行走转换机构和安装在挖掘机底盘下方后侧的后行走转换机构;所述前行走转换机构包括一根轮轴,轮轴的左端和右端分别连接有一个轨道钢轮;The mechanical structure includes a front travel conversion mechanism installed on the lower front side of the excavator chassis and a rear travel conversion mechanism installed on the lower rear side of the excavator chassis; the front travel conversion mechanism includes a wheel shaft, and the left and right ends of the wheel shaft are respectively connected with a track steel wheel;

所述前行走转换机构左侧的轨道钢轮内侧的轮轴上设有一个折叠支撑装置;所述折叠支撑装置包括第一连接件与第二连接件,第一连接件与第二连接件配合后连接到左侧轨道钢轮内侧的轮轴上,第二连接件的顶部与连接杆件的底部固定连接,连接杆件的顶部与第三连接件铰接,第三连接件与挖掘机底盘固定连接;还包括呈倾斜设置的轨道钢轮收放液压缸,其顶部的缸桶与挖掘机底盘铰接,其底部的活塞杆铰接到连接杆件的侧面;A folding support device is provided on the inner wheel shaft of the rail steel wheel on the left side of the front walking conversion mechanism; the folding support device includes a first connecting piece and a second connecting piece, and after the first connecting piece is matched with the second connecting piece, Connected to the axle on the inner side of the left track steel wheel, the top of the second connecting piece is fixedly connected to the bottom of the connecting rod, the top of the connecting rod is hinged to the third connecting piece, and the third connecting piece is fixedly connected to the chassis of the excavator; It also includes a hydraulic cylinder for retracting and retracting rail steel wheels arranged at an inclination, the cylinder barrel at the top of which is hinged to the chassis of the excavator, and the piston rod at the bottom is hinged to the side of the connecting rod;

所述前行走转换机构右侧的轨道钢轮内侧的轮轴上设有同左侧相同的折叠支撑装置;The same folding support device as on the left side is provided on the wheel shaft inside the rail steel wheel on the right side of the front walking conversion mechanism;

所述后行走转换机构和所述前行走转换机构的结构完全相同且对称设置;The structures of the rear travel conversion mechanism and the front travel conversion mechanism are identical and arranged symmetrically;

还包括整车升降液压缸,其上端与挖掘机底盘固定连接,下端连接到圆齿轮盘,圆齿轮盘与其下方的方形底盘配合;方形底盘上通过法兰盘安装有液压马达和减速器,减速器的内齿圈与圆齿轮盘的外齿圈啮合,从而带动挖掘机整车顺时针或逆时针转动;It also includes the lifting hydraulic cylinder of the whole vehicle, whose upper end is fixedly connected with the excavator chassis, and the lower end is connected with the circular gear plate, which cooperates with the square chassis below; The inner ring gear of the gear meshes with the outer ring gear of the circular gear plate, thereby driving the excavator to rotate clockwise or counterclockwise;

所述液压系统包括油箱、液压泵、整车回转装置、整车升降装置和轨道钢轮收放装置;液压泵与电机连接,过滤器的进油口连接到油箱,过滤器的出油口连接到液压泵的进油口,液压泵的出油口同时连接到整车回转装置、整车升降装置、轨道钢轮收放装置和第三溢流阀的进油口,第三溢流阀的出油口连接到油箱。The hydraulic system includes a fuel tank, a hydraulic pump, a vehicle slewing device, a vehicle lifting device and a rail steel wheel retracting device; the hydraulic pump is connected to the motor, the oil inlet of the filter is connected to the fuel tank, and the oil outlet of the filter is connected to the To the oil inlet of the hydraulic pump, the oil outlet of the hydraulic pump is connected to the vehicle slewing device, the vehicle lifting device, the track steel wheel retracting device and the oil inlet of the third relief valve, and the third relief valve The oil outlet is connected to the oil tank.

根据上述方案,所述整车回转装置包括减速器、液压马达、液控锁止装置、第一单向阀、第二单向阀、第一溢流阀、第二溢流阀和第一三位四通电磁换向阀;液压泵的出油口连接到第一三位四通电磁换向阀的第一油口,第一三位四通电磁换向阀的第三油口同时连接到第一溢流阀的进油口、第一单向阀的出油口和液压马达的进油口;液压马达的出油口同时连接到第二单向阀的出油口、第二溢流阀的进油口和第一三位四通电磁换向阀的第四油口;液压马达通过液控锁止装置与减速器连接;第一单向阀的进油口、第二单向阀的进油口、第一溢流阀的出油口和第二溢流阀的出油口连接到一起并同时连接到和过滤器的进油口,过滤器的出油口连接到油箱。According to the above solution, the vehicle slewing device includes a reducer, a hydraulic motor, a hydraulic control locking device, a first check valve, a second check valve, a first relief valve, a second relief valve and the first three four-position electromagnetic reversing valve; the oil outlet of the hydraulic pump is connected to the first oil port of the first three-position four-way electromagnetic reversing valve, and the third oil port of the first three-position four-way electromagnetic reversing valve is connected to the The oil inlet of the first overflow valve, the oil outlet of the first one-way valve and the oil inlet of the hydraulic motor; the oil outlet of the hydraulic motor is connected to the oil outlet of the second one-way valve, the second overflow The oil inlet of the valve and the fourth oil port of the first three-position four-way electromagnetic reversing valve; the hydraulic motor is connected with the reducer through the hydraulic control locking device; the oil inlet of the first one-way valve, the second one-way valve The oil inlet of the oil inlet, the oil outlet of the first overflow valve and the oil outlet of the second overflow valve are connected together and connected to the oil inlet of the filter at the same time, and the oil outlet of the filter is connected to the oil tank.

根据上述方案,所述整车升降装置包括第一液压缸组、第二液压缸组和两位两通电磁换向阀;第一液压缸组包括第一液压缸、第二液压缸、第一蓄能器、第二三位四通电磁换向阀和第一节流阀;第二液压缸组包括第三液压缸、第四液压缸、第二蓄能器、第三三位四通电磁换向阀和第二节流阀;液压泵的出油口同时连接到第二三位四通电磁换向阀的第一油口和第三三位四通电磁换向阀的第二油口;第二三位四通电磁换向阀的第三油口同时连接到第一液压缸的第一油口、第二液压缸的第一油口、第一蓄能器的进油口和两位两通电磁换向阀的进油口,第一液压缸的第二油口和第二液压缸的第二油口连接到一起并连接到第二三位四通电磁换向阀的的第四油口,第二三位四通电磁换向阀的第二油口连接到第一节流阀的进油口;第三三位四通电磁换向阀的第四油口同时连接到第三液压缸的第一油口、第四液压缸的第一油口、第二蓄能器的进油口和两位两通电磁换向阀的出油口,第三液压缸的第二油口和第四液压缸的第二油口连接到一起并连接到第三三位四通电磁换向阀的第三油口,第三三位四通电磁换向阀的第一油口连接到第二节流阀的进油口;第二节流阀的出油口和第一节流阀的出油口连接到一起并连接到过滤器的进油口,过滤器的出油口连接到油箱。According to the above solution, the vehicle lifting device includes a first hydraulic cylinder group, a second hydraulic cylinder group and a two-position two-way electromagnetic reversing valve; the first hydraulic cylinder group includes a first hydraulic cylinder, a second hydraulic cylinder, a first The accumulator, the second three-position four-way electromagnetic reversing valve and the first throttle valve; the second hydraulic cylinder group includes the third hydraulic cylinder, the fourth hydraulic cylinder, the second accumulator, the third three-position four-way electromagnetic The reversing valve and the second throttle valve; the oil outlet of the hydraulic pump is connected to the first oil port of the second three-position four-way electromagnetic reversing valve and the second oil port of the third three-position four-way electromagnetic reversing valve at the same time ; The third oil port of the second three-position four-way electromagnetic reversing valve is simultaneously connected to the first oil port of the first hydraulic cylinder, the first oil port of the second hydraulic cylinder, the oil inlet of the first accumulator and the two The oil inlet port of the two-position two-way electromagnetic reversing valve, the second oil port of the first hydraulic cylinder and the second oil port of the second hydraulic cylinder are connected together and connected to the first three-position four-way electromagnetic reversing valve Four oil ports, the second oil port of the second three-position four-way electromagnetic reversing valve is connected to the oil inlet of the first throttle valve; the fourth oil port of the third three-position four-way electromagnetic reversing valve is simultaneously connected to the first throttle valve The first oil port of the third hydraulic cylinder, the first oil port of the fourth hydraulic cylinder, the oil inlet of the second accumulator and the oil outlet of the two-position two-way electromagnetic reversing valve, the second oil port of the third hydraulic cylinder The port and the second oil port of the fourth hydraulic cylinder are connected together and connected to the third oil port of the third three-position four-way electromagnetic directional valve, and the first oil port of the third three-position four-way electromagnetic directional valve is connected to The oil inlet port of the second throttle valve; the oil outlet port of the second throttle valve and the oil outlet port of the first throttle valve are connected together and connected to the oil inlet port of the filter, and the oil outlet port of the filter is connected to tank.

作为上述方案的进一步方案,所述整车升降液压缸包括第一液压缸、第二液压缸、第三液压缸和和第四液压缸。As a further solution of the above solution, the vehicle lifting hydraulic cylinder includes a first hydraulic cylinder, a second hydraulic cylinder, a third hydraulic cylinder and a fourth hydraulic cylinder.

根据上述方案,所述轨道钢轮收放装置包括第三液压缸组、第四液压缸组和第三节流阀;第三液压缸组包括第五液压缸、第六液压缸、蓄能器和第四三位四通电磁换向阀,第四液压缸组包括第七液压缸、第八液压缸、第四蓄能器和第五三位四通电磁换向阀;液压泵的出油口同时连接到第四三位四通电磁换向阀的第一油口和第五三位四通电磁换向阀的第三油口;第四三位四通电磁换向阀的第三油口同时连接到第五液压缸的第一油口、第六液压缸的第一油口和第三蓄能器的进油口,第五液压缸的第二油口和第六液压缸的第二油口连接到一起并连接到第四三位四通电磁换向阀的第四油口;第五三位四通电磁换向阀的第一油口同时连接到第七液压缸的第一油口、第八液压缸的第一油口和第四蓄能器的进油口,第七液压缸的第二油口和第八液压缸的第二油口连接到一起并连接到第五三位四通电磁换向阀的第二油口;第五三位四通电磁换向阀的第四油口和第四三位四通电磁换向阀的第二油口连接到一起并连接到第三节流阀的进油口,第三节流阀的出油口连接到油箱。According to the above scheme, the rail steel wheel retracting device includes a third hydraulic cylinder group, a fourth hydraulic cylinder group and a third throttle valve; the third hydraulic cylinder group includes a fifth hydraulic cylinder, a sixth hydraulic cylinder, an accumulator and the fourth three-position four-way electromagnetic reversing valve, the fourth hydraulic cylinder group includes the seventh hydraulic cylinder, the eighth hydraulic cylinder, the fourth accumulator and the fifth three-position four-way electromagnetic reversing valve; the oil outlet of the hydraulic pump The port is connected to the first oil port of the fourth three-position four-way electromagnetic reversing valve and the third oil port of the fifth three-position four-way electromagnetic reversing valve; the third oil port of the fourth three-position four-way electromagnetic reversing valve port is simultaneously connected to the first oil port of the fifth hydraulic cylinder, the first oil port of the sixth hydraulic cylinder and the oil inlet port of the third accumulator, the second oil port of the fifth hydraulic cylinder and the first oil port of the sixth hydraulic cylinder The two oil ports are connected together and connected to the fourth oil port of the fourth three-position four-way electromagnetic directional valve; the first oil port of the fifth three-position four-way electromagnetic directional valve is also connected to the first oil port of the seventh hydraulic cylinder The oil port, the first oil port of the eighth hydraulic cylinder and the oil inlet port of the fourth accumulator, the second oil port of the seventh hydraulic cylinder and the second oil port of the eighth hydraulic cylinder are connected together and connected to the fifth The second oil port of the three-position four-way electromagnetic directional valve; the fourth oil port of the fifth three-position four-way electromagnetic directional valve and the second oil port of the fourth three-position four-way electromagnetic directional valve are connected together and connected To the oil inlet port of the third throttle valve, the oil outlet port of the third throttle valve is connected to the fuel tank.

作为上述方案的进一步方案,所述轨道钢轮收放液压缸是指第五液压缸或第六液压缸或第七液压缸或第八液压缸。As a further solution of the above solution, the rail steel wheel retracting hydraulic cylinder refers to the fifth hydraulic cylinder or the sixth hydraulic cylinder or the seventh hydraulic cylinder or the eighth hydraulic cylinder.

与现有技术相比,本发明的有益效果是:能在不损害钢轨的情况下凭借自身的行走转换机构完成上轨的动作,然后从公路模式切换到铁路模式,且不需要借助专门的平交道口,或是人为另行铺设道砟。添加该行走转换机构后普通挖掘机的行走机构可进行转换,转换后可沿铁路运行,可广泛应用于铁路线路抢修、新线路架设、铁路两侧线缆沟施工等作业。Compared with the prior art, the beneficial effect of the present invention is that it can complete the action of upper rail with its own walking conversion mechanism without damaging the rail, and then switch from the road mode to the railway mode without the need for a special platform. At crossings, or artificially lay ballast separately. After the walking conversion mechanism is added, the running mechanism of the ordinary excavator can be converted, and after conversion, it can run along the railway, and can be widely used in railway line repair, new line erection, and cable trench construction on both sides of the railway.

附图说明Description of drawings

图1为本发明中液压系统的连接关系示意图;Fig. 1 is the connection relation schematic diagram of hydraulic system among the present invention;

图2为本发明中机械结构的结构示意图;Fig. 2 is the structural representation of mechanical structure among the present invention;

图3为本发明中前行走转换机构和后行走转换机构与挖掘机底盘连接时的剖视示意图;Fig. 3 is the cross-sectional schematic view when the front travel conversion mechanism and the rear travel conversion mechanism are connected with the chassis of the excavator in the present invention;

图4为本发明中前行走转换机构的结构示意图;Fig. 4 is a schematic structural view of the front walking conversion mechanism in the present invention;

图5为本发明中整车回转装置和整车升降装置与挖掘机底盘连接时的剖视结构示意图;Fig. 5 is a schematic cross-sectional structural view of the vehicle slewing device and the vehicle lifting device connected to the chassis of the excavator in the present invention;

图6为本发明中整车回转装置和整车升降装置的俯视结构示意图。Fig. 6 is a top structural schematic diagram of the vehicle turning device and the vehicle lifting device in the present invention.

具体实施方式detailed description

下面结合附图对本发明的具体实施方式作进一步说明,图中各标号的释义为:1-整车回转装置,2-减速器,3-液压马达,4-液控锁止装置,5-第一单向阀,6-第二单向阀,7-第一溢流阀,8-第二溢流阀,9-第一三位四通电磁换向阀,10-油箱,11-过滤器,12-整车升降装置,13-第一液压缸组,14-第二液压缸组,15-第一液压缸,16-第二液压缸,17-第三液压缸,18-第四液压缸,19-第一蓄能器,20-第二蓄能器,21-第二三位四通电磁换向阀,22-第三三位四通电磁换向阀,23-第一节流阀,24-第二节流阀,25-两位两通电磁换向阀,26-轨道钢轮收放装置,27-第三液压缸组,28-第五液压缸,29-第六液压缸,30-第三蓄能器,31-第四三位四通电磁换向阀,32-第三节流阀,33-第五三位四通电磁换向阀,34-第四蓄能器,35-第四液压缸组,36-第七液压缸,37-第八液压缸,38-第三溢流阀,39-液压泵,40-电机;The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings. The interpretation of each label in the figure is: 1-vehicle slewing device, 2-reducer, 3-hydraulic motor, 4-hydraulic control locking device, 5-the first One-way valve, 6-second one-way valve, 7-first relief valve, 8-second relief valve, 9-first three-position four-way electromagnetic reversing valve, 10-oil tank, 11-filter , 12- vehicle lifting device, 13- the first hydraulic cylinder group, 14- the second hydraulic cylinder group, 15- the first hydraulic cylinder, 16- the second hydraulic cylinder, 17- the third hydraulic cylinder, 18- the fourth hydraulic cylinder Cylinder, 19-first accumulator, 20-second accumulator, 21-second three-position four-way electromagnetic reversing valve, 22-third three-position four-way electromagnetic reversing valve, 23-first throttling Valve, 24-second throttle valve, 25-two-position two-way electromagnetic reversing valve, 26-track steel wheel retracting device, 27-third hydraulic cylinder group, 28-fifth hydraulic cylinder, 29-sixth hydraulic pressure Cylinder, 30-the third accumulator, 31-the fourth three-position four-way electromagnetic reversing valve, 32-the third throttle valve, 33-the fifth three-position four-way electromagnetic reversing valve, 34-the fourth energy storage Device, 35-fourth hydraulic cylinder group, 36-seventh hydraulic cylinder, 37-eighth hydraulic cylinder, 38-third relief valve, 39-hydraulic pump, 40-motor;

41-挖掘机底盘,42-轨道钢轮,43-轮轴,44-第一销轴,45-第二销轴,46-螺栓,47-第一连接件,48-第二连接件,49-连接杆件,50-轨道钢轮收放液压缸,51-整车升降液压缸,52-圆齿轮盘,53-方形底盘,54-第三连接件,55-第三销轴。41-Excavator chassis, 42-Track steel wheel, 43-Axle, 44-First pin, 45-Second pin, 46-Bolt, 47-First connector, 48-Second connector, 49- Connecting rods, 50-track steel wheel retractable hydraulic cylinder, 51-vehicle lifting hydraulic cylinder, 52-circular gear plate, 53-square chassis, 54-the third connecting piece, 55-the third pin shaft.

一种公铁两用液压挖掘机行走转换机构的液压系统,包括整车回转装置1、整车升降装置12、轨道钢轮收放装置26、油箱10、过滤器11、液压泵39、电机40和第三溢流阀38。A hydraulic system of a travel conversion mechanism for a road-rail dual-purpose hydraulic excavator, including a vehicle slewing device 1, a vehicle lifting device 12, a rail steel wheel retracting device 26, a fuel tank 10, a filter 11, a hydraulic pump 39, and a motor 40 And the third relief valve 38.

电机40与液压泵39连接;过滤器11的进油口连接到油箱10,过滤器11的出油口连接到液压泵39的进油口,液压泵39的出油口同时连接到第三溢流阀38的进油口、第一三位四通电磁换向阀9的第一油口、第二三位四通电磁换向阀21的第一油口、第三三位四通电磁换向阀22的第二油口、第四三位四通电磁换向阀31的第一油口和第五三位四通电磁换向阀33的第三油口,第三溢流阀38的出油口连接到油箱10。The motor 40 is connected to the hydraulic pump 39; the oil inlet of the filter 11 is connected to the oil tank 10, the oil outlet of the filter 11 is connected to the oil inlet of the hydraulic pump 39, and the oil outlet of the hydraulic pump 39 is connected to the third overflow The oil inlet port of flow valve 38, the first oil port of the first three-position four-way electromagnetic reversing valve 9, the first oil port of the second three-position four-way electromagnetic reversing valve 21, the third three-position four-way electromagnetic reversing valve The second oil port of the directional valve 22, the first oil port of the fourth three-position four-way electromagnetic reversing valve 31 and the third oil port of the fifth three-position four-way electromagnetic reversing valve 33, the third oil relief valve 38 The oil outlet is connected to the oil tank 10 .

整车回转装置1包括减速器2、液压马达3、液控锁止装置4、第一单向阀5、第二单向阀6、第一溢流阀7、第二溢流阀8、第一三位四通电磁换向阀9、油箱10和过滤器11。第一三位四通电磁换向阀9的第三油口同时连接到第一溢流阀7的进油口、第一单向阀5的出油口和液压马达3的进油口,液压马达3的出油口同时连接到第二单向阀6的出油口、第二溢流阀8的进油口和第一三位四通电磁换向阀9的第四油口;液压马达3通过液控锁止装置4与减速器2连接;第一单向阀5的进油口、第二单向阀6的进油口、第一溢流阀7的出油口和第二溢流阀8的出油口连接到一起并同时连接到和过滤器11的进油口,过滤器11的出油口连接到油箱10。The vehicle slewing device 1 includes a reducer 2, a hydraulic motor 3, a hydraulic control locking device 4, a first one-way valve 5, a second one-way valve 6, a first relief valve 7, a second relief valve 8, a first A three-position four-way electromagnetic reversing valve 9, an oil tank 10 and a filter 11. The third oil port of the first three-position four-way electromagnetic reversing valve 9 is connected to the oil inlet of the first overflow valve 7, the oil outlet of the first check valve 5 and the oil inlet of the hydraulic motor 3 at the same time. The oil outlet of the motor 3 is simultaneously connected to the oil outlet of the second one-way valve 6, the oil inlet of the second relief valve 8 and the fourth oil port of the first three-position four-way electromagnetic reversing valve 9; the hydraulic motor 3 is connected to the reducer 2 through the hydraulic control locking device 4; the oil inlet of the first one-way valve 5, the oil inlet of the second one-way valve 6, the oil outlet of the first overflow valve 7 and the second overflow The oil outlets of flow valve 8 are connected together and simultaneously connected to the oil inlet of filter 11 , and the oil outlet of filter 11 is connected to oil tank 10 .

整车升降装置12包括第一液压缸组13、第二液压缸组14、两位两通电磁换向阀25、油箱10和过滤器11。第一液压缸组13包括第一液压缸15、第二液压缸16、第一蓄能器19、第二三位四通电磁换向阀21和第一节流阀23;第二液压缸组14包括第三液压缸17、第四液压缸18、第二蓄能器20、第三三位四通电磁换向阀22和第二节流阀24。第二三位四通电磁换向阀21的第三油口同时连接到第一液压缸15的第一油口、第二液压缸16的第一油口、第一蓄能器19的进油口和两位两通电磁换向阀25的进油口,第一液压缸15的第二油口和第二液压缸16的第二油口连接到一起并连接到第二三位四通电磁换向阀21的的第四油口,第二三位四通电磁换向阀21的第二油口连接到第一节流阀23的进油口。第三三位四通电磁换向阀22的第四油口同时连接到第三液压缸17的第一油口、第四液压缸18的第一油口、第二蓄能器20的进油口和两位两通电磁换向阀25的出油口,第三液压缸17的第二油口和第四液压缸18的第二油口连接到一起并连接到第三三位四通电磁换向阀22的第三油口,第三三位四通电磁换向阀22的第一油口连接到第二节流阀24的进油口;第二节流阀24的出油口和第一节流阀23的出油口连接到一起并连接到过滤器11的进油口,过滤器11的出油口连接到油箱10。The vehicle lifting device 12 includes a first hydraulic cylinder group 13 , a second hydraulic cylinder group 14 , a two-position two-way electromagnetic reversing valve 25 , an oil tank 10 and a filter 11 . The first hydraulic cylinder group 13 includes the first hydraulic cylinder 15, the second hydraulic cylinder 16, the first accumulator 19, the second three-position four-way electromagnetic reversing valve 21 and the first throttle valve 23; the second hydraulic cylinder group 14 includes a third hydraulic cylinder 17 , a fourth hydraulic cylinder 18 , a second accumulator 20 , a third three-position four-way electromagnetic reversing valve 22 and a second throttle valve 24 . The third oil port of the second three-position four-way electromagnetic reversing valve 21 is simultaneously connected to the first oil port of the first hydraulic cylinder 15, the first oil port of the second hydraulic cylinder 16, and the oil inlet of the first accumulator 19. Port and the oil inlet port of the two-position two-way electromagnetic reversing valve 25, the second oil port of the first hydraulic cylinder 15 and the second oil port of the second hydraulic cylinder 16 are connected together and connected to the second three-position four-way solenoid The fourth oil port of the reversing valve 21 and the second oil port of the second three-position four-way electromagnetic reversing valve 21 are connected to the oil inlet port of the first throttle valve 23 . The fourth oil port of the third three-position four-way electromagnetic reversing valve 22 is simultaneously connected to the first oil port of the third hydraulic cylinder 17, the first oil port of the fourth hydraulic cylinder 18, and the oil inlet of the second accumulator 20. port and the oil outlet of the two-position two-way electromagnetic reversing valve 25, the second oil port of the third hydraulic cylinder 17 and the second oil port of the fourth hydraulic cylinder 18 are connected together and connected to the third three-position four-way solenoid The third oil port of the reversing valve 22, the first oil port of the third three-position four-way electromagnetic reversing valve 22 is connected to the oil inlet of the second throttle valve 24; the oil outlet of the second throttle valve 24 and The oil outlets of the first throttle valve 23 are connected together and connected to the oil inlet of the filter 11 , and the oil outlet of the filter 11 is connected to the oil tank 10 .

轨道钢轮收放装置26包括第三液压缸组27、第四液压缸组35、第三节流阀32和油箱10。第三液压缸组27包括第五液压缸28、第六液压缸29、蓄能器30和第四三位四通电磁换向阀31;第四液压缸组35包括第七液压缸36、第八液压缸37、第四蓄能器34和第五三位四通电磁换向阀33。第四三位四通电磁换向阀31的第三油口同时连接到第五液压缸28的第一油口、第六液压缸29的第一油口和第三蓄能器30的进油口,第五液压缸28的第二油口和第六液压缸29的第二油口连接到一起并连接到第四三位四通电磁换向阀31的第四油口。第五三位四通电磁换向阀33的第一油口同时连接到第七液压缸36的第一油口、第八液压缸37的第一油口和第四蓄能器34的进油口,第七液压缸36的第二油口和第八液压缸37的第二油口连接到一起并连接到第五三位四通电磁换向阀33的第二油口;第五三位四通电磁换向阀33的第四油口和第四三位四通电磁换向阀31的第二油口连接到一起并连接到第三节流阀32的进油口,第三节流阀32的出油口连接到油箱10。The rail steel wheel retracting device 26 includes a third hydraulic cylinder group 27 , a fourth hydraulic cylinder group 35 , a third throttle valve 32 and an oil tank 10 . The third hydraulic cylinder group 27 includes the fifth hydraulic cylinder 28, the sixth hydraulic cylinder 29, the accumulator 30 and the fourth three-position four-way electromagnetic reversing valve 31; the fourth hydraulic cylinder group 35 includes the seventh hydraulic cylinder 36, the sixth hydraulic cylinder Eight hydraulic cylinders 37, the fourth accumulator 34 and the fifth three-position four-way electromagnetic reversing valve 33. The third oil port of the fourth three-position four-way electromagnetic reversing valve 31 is simultaneously connected to the first oil port of the fifth hydraulic cylinder 28, the first oil port of the sixth hydraulic cylinder 29 and the oil inlet of the third accumulator 30. port, the second oil port of the fifth hydraulic cylinder 28 and the second oil port of the sixth hydraulic cylinder 29 are connected together and connected to the fourth oil port of the fourth three-position four-way electromagnetic reversing valve 31 . The first oil port of the fifth three-position four-way electromagnetic reversing valve 33 is simultaneously connected to the first oil port of the seventh hydraulic cylinder 36, the first oil port of the eighth hydraulic cylinder 37 and the oil inlet of the fourth accumulator 34. port, the second oil port of the seventh hydraulic cylinder 36 and the second oil port of the eighth hydraulic cylinder 37 are connected together and connected to the second oil port of the fifth three-position four-way electromagnetic reversing valve 33; the fifth three-position The fourth oil port of the four-way electromagnetic reversing valve 33 and the second oil port of the fourth three-position four-way electromagnetic reversing valve 31 are connected together and connected to the oil inlet of the third throttle valve 32, and the third throttle An oil outlet of the valve 32 is connected to the oil tank 10 .

液压系统的工作原理为:The working principle of the hydraulic system is:

挖掘机在公路上以履带接触路面正常行驶;当行驶至钢轨附近,需要行走机构进行转换时,挖掘机车头调向与轨道垂直的方向,铲斗臂伸出至远端钢轨外侧支撑挖掘机,同时向前行驶适当距离以调整挖掘机至上轨时所需的角度和位置。然后整车升降装置12中的第一液压缸15、第二液压缸16、第三液压缸17和第四液压缸18的活塞杆伸出直至与地面接触,此时铲斗臂可收回不需再起支撑作用。调整第二三位四通电磁换向阀21的工作位,使靠近车头部分的第一液压缸组13中的第一液压缸15和第二液压缸16的活塞杆收回适当长度,以相同方式调整第二液压缸组14中第三液压缸17和第四液压缸18的活塞杆的伸出长度,使挖掘机车身调平。调平后整车升降装置12中的第二三位四通电磁换向阀21及第三三位四通电磁换向阀22置于中位(中位采用O型以达到迅速定位的目的),两位两通电磁换向阀25导通,使得第一液压缸15、第二液压缸16、第三液压缸17和第四液压缸18的无杆腔压力相等,第一蓄能器19和第二蓄能器20用于保压,从而避免由于油液泄露等原因使车辆倾斜影响到整车回转装置1的正常工作,甚至是侧翻。整车升降装置12中的第一节流阀23和第二节流阀24起到速度调节作用,控制整车升降装置12中的活塞在伸出和回缩时保持缓慢的速度。The excavator runs normally on the road with its crawlers in contact with the road surface; when it travels near the rail and needs to switch the traveling mechanism, the head of the excavator is adjusted to the direction perpendicular to the rail, and the bucket arm extends to the outer side of the far-end rail to support the excavator. At the same time, drive forward an appropriate distance to adjust the required angle and position of the excavator to the upper rail. Then the piston rods of the first hydraulic cylinder 15, the second hydraulic cylinder 16, the third hydraulic cylinder 17 and the fourth hydraulic cylinder 18 in the vehicle lifting device 12 stretch out until they contact the ground. Play a supporting role again. Adjust the working position of the second three-position four-way electromagnetic reversing valve 21 so that the piston rods of the first hydraulic cylinder 15 and the second hydraulic cylinder 16 in the first hydraulic cylinder group 13 close to the headstock part are retracted to an appropriate length, in the same way Adjust the extension length of the piston rods of the third hydraulic cylinder 17 and the fourth hydraulic cylinder 18 in the second hydraulic cylinder group 14 to level the body of the excavator. After leveling, the second three-position four-way electromagnetic reversing valve 21 and the third three-position four-way electromagnetic reversing valve 22 in the vehicle lifting device 12 are placed in the middle position (the middle position adopts O type to achieve the purpose of rapid positioning) , the two-position two-way electromagnetic reversing valve 25 conducts, so that the rodless chamber pressures of the first hydraulic cylinder 15, the second hydraulic cylinder 16, the third hydraulic cylinder 17 and the fourth hydraulic cylinder 18 are equal, and the first accumulator 19 And the second accumulator 20 is used for maintaining the pressure, so as to prevent the vehicle tilt from affecting the normal operation of the vehicle slewing device 1 due to oil leakage and other reasons, or even rollover. The first throttle valve 23 and the second throttle valve 24 in the vehicle lifting device 12 play a role of speed regulation, and control the piston in the vehicle lifting device 12 to maintain a slow speed when extending and retracting.

整车升降装置12完成动作之后,整车回转装置1中的第一三位三通电磁换向阀9切换到左位(或右位),使挖掘机整车顺时针(或逆时针转动),将挖掘机的车头位置调正,使轨道钢轮42放下后能与钢轨上端面贴合。整车回转装置1中的第一单向阀5和第二单向阀6起补油作用,当液压马达3进油口油液供给不足,形成短暂的真空时,油箱10中的油液经过第一单向阀5或第二单向阀6给液压马达3补油。第一溢流阀7和第二溢流阀8起防逆转作用,若无第一溢流阀7和第二溢流阀8,当第一三位三通电磁换向阀9切换到中位,液压泵39不再给液压马达3供油时,液压马达叶片由于惯性,仍会按原来的方向转动,导致进油口压力低于出油口,从而使液压马达3逆转。此处的第一溢流阀7和第二溢流阀8能使第一三位三通电磁换向阀9切换到中位之后,液压马达3的进油口和出油口的压力快速达到一致,实现防逆转功能,以免停止给液压马达3供油之后车身来回晃动,造成不稳定和较大的对位偏差。整车回转装置1设计有液控锁止装置4,液压泵39在给液压马达3供油时液控锁止装置4松开,液压马达3可转动,停止供油时液控锁止装置4锁止,液压马达3不能转动,防止液压马达3在车身自身重力或风力等外部作用力的影响下发生回转,以保证工作的安全性。After the vehicle lifting device 12 completes the action, the first three-position three-way electromagnetic reversing valve 9 in the vehicle slewing device 1 is switched to the left position (or right position), so that the excavator vehicle rotates clockwise (or counterclockwise) , the position of the headstock of the excavator is adjusted so that the rail steel wheel 42 can be fitted with the upper end surface of the rail after the rail steel wheel 42 is put down. The first one-way valve 5 and the second one-way valve 6 in the vehicle slewing device 1 play the function of replenishing oil. When the supply of oil at the oil inlet of the hydraulic motor 3 is insufficient and a short vacuum is formed, the oil in the oil tank 10 passes through. The first one-way valve 5 or the second one-way valve 6 supplies oil to the hydraulic motor 3 . The first overflow valve 7 and the second overflow valve 8 play the role of anti-reversal, if there is no first overflow valve 7 and second overflow valve 8, when the first three-position three-way electromagnetic reversing valve 9 is switched to the neutral position , when the hydraulic pump 39 no longer supplies oil to the hydraulic motor 3, the blades of the hydraulic motor will still rotate in the original direction due to inertia, causing the pressure at the oil inlet to be lower than the oil outlet, thereby causing the hydraulic motor 3 to reverse. Here, the first relief valve 7 and the second relief valve 8 can make the first three-position three-way electromagnetic reversing valve 9 switch to the neutral position, and the pressure of the oil inlet and the oil outlet of the hydraulic motor 3 quickly reaches Consistent, to achieve the anti-reversal function, so as not to stop the vehicle body shaking back and forth after the oil supply to the hydraulic motor 3 is stopped, resulting in instability and large alignment deviation. The vehicle slewing device 1 is designed with a hydraulic control locking device 4. When the hydraulic pump 39 supplies oil to the hydraulic motor 3, the hydraulic control locking device 4 is released, and the hydraulic motor 3 can rotate. When the oil supply is stopped, the hydraulic control locking device 4 Locking, the hydraulic motor 3 cannot rotate, preventing the hydraulic motor 3 from rotating under the influence of external forces such as the body's own gravity or wind, so as to ensure the safety of work.

整车回转装置1完成动作之后,轨道钢轮收放装置26中的第四三位四通电磁换向阀31和第五三位四通电磁换向阀33切换到左位,第五液压缸28、第六液压缸29、第七液压缸36和第八液压缸37的活塞杆伸出,将轨道钢轮42放下与钢轨轨头上表面贴合,然后第四三位四通电磁换向阀31和第五三位四通电磁换向阀33切换回中位,由第三蓄能器30、第四蓄能器34保压,使轨道钢轮42保持位置。其中第五液压缸28的无杆腔与第六液压缸29的无杆腔连通,有杆腔与有杆腔连通;第七液压缸36的无杆腔与第八液压缸37的无杆腔连通,有杆腔与有杆腔连通,从而可以使同一个液压缸组中的两液压缸能保持同步伸缩;第三蓄能器30和第四蓄能器34保压时,第五液压缸28和第六液压缸29的无杆腔压力相等,第七液压缸36和第八液压缸37的无杆腔压力相等。After the vehicle slewing device 1 completes the action, the fourth three-position four-way electromagnetic reversing valve 31 and the fifth three-position four-way electromagnetic reversing valve 33 in the rail steel wheel retracting device 26 are switched to the left position, and the fifth hydraulic cylinder 28. The piston rods of the sixth hydraulic cylinder 29, the seventh hydraulic cylinder 36 and the eighth hydraulic cylinder 37 are stretched out, and the rail steel wheel 42 is put down to fit the upper surface of the rail head, and then the fourth, third, and four-way electromagnetic commutation The valve 31 and the fifth three-position four-way electromagnetic reversing valve 33 are switched back to the neutral position, and the pressure is maintained by the third accumulator 30 and the fourth accumulator 34, so that the rail steel wheel 42 maintains its position. Wherein the rodless chamber of the fifth hydraulic cylinder 28 communicates with the rodless chamber of the sixth hydraulic cylinder 29, and the rod chamber communicates with the rod chamber; the rodless chamber of the seventh hydraulic cylinder 36 communicates with the rodless chamber of the eighth hydraulic cylinder 37 Connected, the rod cavity communicates with the rod cavity, so that the two hydraulic cylinders in the same hydraulic cylinder group can keep synchronous expansion and contraction; when the third accumulator 30 and the fourth accumulator 34 maintain pressure, the fifth hydraulic cylinder 28 and the sixth hydraulic cylinder 29 have the same pressure in the rodless cavity, and the seventh hydraulic cylinder 36 and the eighth hydraulic cylinder 37 have the same pressure in the rodless cavity.

轨道钢轮42放下且锁止之后,调节整车升降装置12中的第二三位四通电磁换向阀21和第三三位四通电磁换向阀22将第一液压缸15、第二液压缸16、第三液压缸17和第四液压缸18的活塞杆缩回。After the track steel wheel 42 is put down and locked, adjust the second three-position four-way electromagnetic reversing valve 21 and the third three-position four-way electromagnetic reversing valve 22 in the vehicle lifting device 12 to connect the first hydraulic cylinder 15, the second The piston rods of the hydraulic cylinder 16, the third hydraulic cylinder 17 and the fourth hydraulic cylinder 18 are retracted.

工作时电机40带动液压泵39旋转,将油液从油箱10经由过滤器11之后吸入,输出到各个装置,溢流阀38作为安全阀。整车升降装置12或轨道钢轮收放装置26工作时,电机40带动液压泵39以较低转速回转;整车回转装置1工作时,电机40带动液压泵39以较高转速回转。When working, the motor 40 drives the hydraulic pump 39 to rotate, sucks oil from the oil tank 10 through the filter 11, and outputs it to various devices, and the overflow valve 38 serves as a safety valve. When the vehicle lifting device 12 or the track steel wheel retracting device 26 is working, the motor 40 drives the hydraulic pump 39 to rotate at a lower speed; when the vehicle turning device 1 is working, the motor 40 drives the hydraulic pump 39 to rotate at a higher speed.

一种公铁两用液压挖掘机行走转换机构的机械结构,包括安装在挖掘机底盘41下方前侧的前行走转换机构和在挖掘机底盘41下方后侧的后行走转换机构,前行走转换机构和后行走转换机构的结构完全相同且对称设置。A mechanical structure of a road-rail dual-purpose hydraulic excavator travel conversion mechanism, including a front travel conversion mechanism installed on the front side below the excavator chassis 41 and a rear travel conversion mechanism on the rear side below the excavator chassis 41, the front travel conversion mechanism The structure is exactly the same as that of the rear walking conversion mechanism and is arranged symmetrically.

前行走转换机构的左侧轨道钢轮42的内侧的轮轴43上设有一个折叠支撑装置;所述折叠支撑装置包括第一连接件47与第二连接件48,第一连接件47与第二连接件48配合后连接到左侧轨道钢轮42内侧的轮轴43上,第二连接件48的顶部与连接杆件49的底部固定连接,连接杆件49的顶部与第三连接件54铰接,第三连接件54与挖掘机底盘41固定连接;还包括呈倾斜设置的轨道钢轮收放液压缸50,其顶部的缸桶与挖掘机底盘41铰接,其底部的活塞杆铰接到连接杆件49的侧面。A folding support device is provided on the wheel shaft 43 of the inner side of the left side track steel wheel 42 of the front walking conversion mechanism; The connecting piece 48 is connected to the axle 43 on the inner side of the left rail steel wheel 42 after being matched, the top of the second connecting piece 48 is fixedly connected with the bottom of the connecting rod 49, and the top of the connecting rod 49 is hinged with the third connecting piece 54, The third connecting piece 54 is fixedly connected with the excavator chassis 41; it also includes a rail steel wheel retractable hydraulic cylinder 50 that is inclined, the cylinder barrel at the top is hinged with the excavator chassis 41, and the piston rod at the bottom is hinged to the connecting rod 49 sideways.

前行走转换机构的右侧轨道钢轮42的内侧的轮轴43上设有同左侧相同的折叠支撑装置。The wheel shaft 43 in the inner side of the right side track steel wheel 42 of the front walking conversion mechanism is provided with the same folding support device as the left side.

轨道钢轮收放液压缸50是指第五液压缸28或第六液压缸29或第七液压缸36或第八液压缸37。The rail steel wheel retracting hydraulic cylinder 50 refers to the fifth hydraulic cylinder 28 or the sixth hydraulic cylinder 29 or the seventh hydraulic cylinder 36 or the eighth hydraulic cylinder 37 .

整车升降液压缸51的上端与挖掘机底盘41连接,下端与圆齿轮盘52连接,圆齿轮盘52与其下方的方形底盘53配合,方形底盘53作为整车的支撑板。方形底盘53上通过法兰盘安装有液压马达3和减速器2,减速器2的内齿圈与圆齿轮盘52的外齿圈啮合,从而带动挖掘机整车顺时针或逆时针转动。整车升降液压缸51包括第一液压缸15、第二液压缸16、第三液压缸17和和第四液压缸18,第一液压缸15、第二液压缸16、第三液压缸17、和第四液压缸18均匀分布在圆齿轮盘52上。The upper end of the whole vehicle lifting hydraulic cylinder 51 is connected with the excavator chassis 41, and the lower end is connected with the circular gear plate 52, and the circular gear plate 52 cooperates with the square chassis 53 below it, and the square chassis 53 is used as the support plate of the whole vehicle. A hydraulic motor 3 and a reducer 2 are installed on the square chassis 53 through a flange, and the inner ring gear of the reducer 2 meshes with the outer ring gear of the circular gear plate 52, thereby driving the excavator to rotate clockwise or counterclockwise. The vehicle lifting hydraulic cylinder 51 includes the first hydraulic cylinder 15, the second hydraulic cylinder 16, the third hydraulic cylinder 17 and the fourth hydraulic cylinder 18, the first hydraulic cylinder 15, the second hydraulic cylinder 16, the third hydraulic cylinder 17, and the fourth hydraulic cylinder 18 are evenly distributed on the circular gear plate 52 .

机械结构的工作原理为:公铁两用液压挖掘机需要从公路模式切换到铁路模式时,借助挖掘机自身的铲斗,将车头抬起,调整到合适位置后,通过整车升降装置12将方形底盘53放入两钢轨之间,通过整车升降装置12调整车身姿态,调至水平之后液压泵39不再给整车升降装置12中的第一液压缸15、第二液压缸16、第三液压缸17和第四液压缸18供油,整车升降装置12中的各液压缸由第一蓄能器19和第二蓄能器20保压。然后整车回转装置1工作,液压泵39给安装在方形底盘53中的液压马达3供油,液压马达3带动圆齿轮盘52回转,圆齿轮盘52带动安装在上方的整车升降液压缸51以及整车回转。The working principle of the mechanical structure is: when the road-rail dual-purpose hydraulic excavator needs to switch from the road mode to the railway mode, the head of the excavator is lifted with the help of the bucket of the excavator itself, and after being adjusted to a suitable position, the vehicle lifting device 12 will move The square chassis 53 is put between the two rails, and the body posture is adjusted by the vehicle lifting device 12. After being adjusted to the level, the hydraulic pump 39 no longer supplies the first hydraulic cylinder 15, the second hydraulic cylinder 16, the The third hydraulic cylinder 17 and the fourth hydraulic cylinder 18 supply oil, and each hydraulic cylinder in the vehicle lifting device 12 is maintained by the first accumulator 19 and the second accumulator 20 . Then the vehicle slewing device 1 works, the hydraulic pump 39 supplies oil to the hydraulic motor 3 installed in the square chassis 53, the hydraulic motor 3 drives the circular gear plate 52 to rotate, and the circular gear plate 52 drives the vehicle lifting hydraulic cylinder 51 installed above And the whole vehicle turns.

轨道钢轮收放装置26的机械结构由轨道钢轮42、轮轴43、第一销轴44、第二销轴45、螺栓46、第一连接件47、第二连接件48、连接杆件49、第三连接件54、第三销轴55和轨道钢轮收放液压缸50组成。The mechanical structure of track steel wheel retractable device 26 is made up of track steel wheel 42, axle 43, first bearing pin 44, second bearing pin 45, bolt 46, first connector 47, second connector 48, connecting rod 49 , the third connecting piece 54, the third bearing pin 55 and the rail steel wheel retractable hydraulic cylinder 50.

整车回转装置1将车头回转对正轨道之后,液压泵39给轨道钢轮收放装置26中的第五液压缸28、第六液压缸29、第七液压缸36和第八液压缸37供油,各液压缸活塞杆伸出,驱动连接杆件49绕着与挖掘机底盘41相连的铰接点回转,将轮轴43放下,使轨道钢轮42与钢轨面贴合。然后,将整车升降装置12中各液压缸活塞杆缩回,驱动轨道钢轮42使公铁两用液压挖掘机前进。After the vehicle turning device 1 rotates the headstock to align with the track, the hydraulic pump 39 supplies power to the fifth hydraulic cylinder 28, the sixth hydraulic cylinder 29, the seventh hydraulic cylinder 36 and the eighth hydraulic cylinder 37 in the rail steel wheel retracting device 26. Oil, each hydraulic cylinder piston rod stretches out, drives connecting rod 49 to rotate around the hinge point that links to each other with excavator chassis 41, and axle 43 is put down, and rail steel wheel 42 is bonded with rail surface. Then, each hydraulic cylinder piston rod in the vehicle lifting device 12 is retracted, and the track steel wheel 42 is driven to make the road-rail dual-purpose hydraulic excavator move forward.

Claims (6)

1.一种公铁两用液压挖掘机行走转换机构,其特征在于:包括机械结构和液压系统;1. A walking conversion mechanism for a road-rail dual-purpose hydraulic excavator, characterized in that: it includes a mechanical structure and a hydraulic system; 所述机械结构包括安装在挖掘机底盘(41)下方前侧的前行走转换机构和安装在挖掘机底盘(41)下方后侧的后行走转换机构;所述前行走转换机构包括一根轮轴(43),轮轴(43)的左端和右端分别连接有一个轨道钢轮(42);Described mechanical structure comprises the front walking conversion mechanism that is installed in excavator chassis (41) lower front side and the back walking conversion mechanism that is installed in excavator chassis (41) lower rear side; Described front walking conversion mechanism includes a wheel axle ( 43), the left end and the right end of the axle (43) are respectively connected with a track steel wheel (42); 所述前行走转换机构左侧的轨道钢轮(42)内侧的轮轴(43)上设有一个折叠支撑装置;所述折叠支撑装置包括第一连接件(47)与第二连接件(48),第一连接件(47)与第二连接件(48)配合后连接到左侧轨道钢轮(42)内侧的轮轴(43)上,第二连接件(48)的顶部与连接杆件(49)的底部固定连接,连接杆件(49)的顶部与第三连接件(54)铰接,第三连接件(54)与挖掘机底盘(41)固定连接;还包括呈倾斜设置的轨道钢轮收放液压缸(50),其顶部的缸桶与挖掘机底盘(41)铰接,其底部的活塞杆铰接到连接杆件(49)的侧面;A folding support device is provided on the wheel shaft (43) inside the track steel wheel (42) on the left side of the front walking conversion mechanism; the folding support device includes a first connecting piece (47) and a second connecting piece (48) , the first connecting piece (47) is connected to the wheel shaft (43) inside the left rail steel wheel (42) after being matched with the second connecting piece (48), and the top of the second connecting piece (48) is connected to the connecting rod ( 49) is fixedly connected at the bottom, the top of the connecting bar (49) is hinged with the third connecting piece (54), and the third connecting piece (54) is fixedly connected with the excavator chassis (41); Wheel retractable hydraulic cylinder (50), the cylinder barrel at its top is hinged with the excavator chassis (41), and the piston rod at its bottom is hinged to the side of the connecting rod (49); 所述前行走转换机构右侧的轨道钢轮(42)内侧的轮轴(43)上设有同左侧相同的折叠支撑装置;The wheel shaft (43) inside the track steel wheel (42) on the right side of the front walking conversion mechanism is provided with the same folding support device as the left side; 所述后行走转换机构和所述前行走转换机构的结构完全相同且对称设置;The structures of the rear travel conversion mechanism and the front travel conversion mechanism are identical and arranged symmetrically; 还包括整车升降液压缸(51),其上端与挖掘机底盘(41)固定连接,下端连接到圆齿轮盘(52),圆齿轮盘(52)与其下方的方形底盘(53)配合;方形底盘(53)上通过法兰盘安装有液压马达(3)和减速器(2),减速器(2)的内齿圈与圆齿轮盘(52)的外齿圈啮合,从而带动挖掘机整车顺时针或逆时针转动;It also includes a vehicle lifting hydraulic cylinder (51), the upper end of which is fixedly connected to the excavator chassis (41), the lower end is connected to the circular gear plate (52), and the circular gear plate (52) cooperates with the square chassis (53) below it; the square A hydraulic motor (3) and a reducer (2) are installed on the chassis (53) through a flange, and the inner ring gear of the reducer (2) meshes with the outer ring gear of the circular gear plate (52), thereby driving the excavator The car turns clockwise or counterclockwise; 所述液压系统包括油箱(10)、液压泵(39)、整车回转装置(1)、整车升降装置(12)和轨道钢轮收放装置(26);液压泵(39)与电机(40)连接,过滤器(11)的进油口连接到油箱(10),过滤器(11)的出油口连接到液压泵(39)的进油口,液压泵(39)的出油口同时连接到整车回转装置(1)、整车升降装置(12)、轨道钢轮收放装置(2)和第三溢流阀(38)的进油口(6),第三溢流阀(38)的出油口连接到油箱(10)。Described hydraulic system comprises oil tank (10), hydraulic pump (39), whole vehicle slewing device (1), whole vehicle lifting device (12) and track steel wheel retractable device (26); Hydraulic pump (39) and motor ( 40) connection, the oil inlet of the filter (11) is connected to the fuel tank (10), the oil outlet of the filter (11) is connected to the oil inlet of the hydraulic pump (39), and the oil outlet of the hydraulic pump (39) Simultaneously connected to the oil inlet (6) of the vehicle slewing device (1), the vehicle lifting device (12), the rail steel wheel retracting device (2) and the third relief valve (38), the third relief valve The oil outlet of (38) is connected to oil tank (10). 2.根据权利要求1所述的一种公铁两用液压挖掘机行走转换机构,其特征在于:所述整车回转装置(1)包括减速器(2)、液压马达(3)、液控锁止装置(4)、第一单向阀(5)、第二单向阀(6)、第一溢流阀(7)、第二溢流阀(8)和第一三位四通电磁换向阀(9);液压泵(39)的出油口连接到第一三位四通电磁换向阀(9)的第一油口,第一三位四通电磁换向阀(9)的第三油口同时连接到第一溢流阀(7)的进油口、第一单向阀(5)的出油口和液压马达(3)的进油口;液压马达(3)的出油口同时连接到第二单向阀(6)的出油口、第二溢流阀(8)的进油口和第一三位四通电磁换向阀(9)的第四油口;液压马达(3)通过液控锁止装置(4)与减速器(2)连接;第一单向阀(5)的进油口、第二单向阀(6)的进油口、第一溢流阀(7)的出油口和第二溢流阀(8)的出油口连接到一起并同时连接到和过滤器(11)的进油口,过滤器(11)的出油口连接到油箱(10)。2. A walking conversion mechanism for road-rail dual-purpose hydraulic excavators according to claim 1, characterized in that: the vehicle slewing device (1) includes a reducer (2), a hydraulic motor (3), a hydraulic control The locking device (4), the first one-way valve (5), the second one-way valve (6), the first relief valve (7), the second relief valve (8) and the first three-position four-way solenoid The reversing valve (9); the oil outlet of the hydraulic pump (39) is connected to the first oil port of the first three-position four-way electromagnetic reversing valve (9), and the first three-position four-way electromagnetic reversing valve (9) The third oil port is connected to the oil inlet of the first relief valve (7), the oil outlet of the first check valve (5) and the oil inlet of the hydraulic motor (3); the hydraulic motor (3) The oil outlet is simultaneously connected to the oil outlet of the second one-way valve (6), the oil inlet of the second overflow valve (8) and the fourth oil port of the first three-position four-way electromagnetic reversing valve (9) ; The hydraulic motor (3) is connected with the speed reducer (2) through the hydraulic control locking device (4); the oil inlet of the first one-way valve (5), the oil inlet of the second one-way valve (6), the first The oil outlet of a relief valve (7) and the oil outlet of the second relief valve (8) are connected together and connected to the oil inlet of the filter (11) at the same time, and the oil outlet of the filter (11) port to tank (10). 3.根据权利要求1所述的一种公铁两用液压挖掘机行走转换机构,其特征在于:所述整车升降装置(12)包括第一液压缸组(13)、第二液压缸组(14)和两位两通电磁换向阀(25);第一液压缸组(13)包括第一液压缸(15)、第二液压缸(16)、第一蓄能器(19)、第二三位四通电磁换向阀(21)和第一节流阀(23);第二液压缸组(14)包括第三液压缸(17)、第四液压缸(18)、第二蓄能器(20)、第三三位四通电磁换向阀(22)和第二节流阀(24);液压泵(39)的出油口同时连接到第二三位四通电磁换向阀(21)的第一油口和第三三位四通电磁换向阀(22)的第二油口;第二三位四通电磁换向阀(21)的第三油口同时连接到第一液压缸(15)的第一油口、第二液压缸(16)的第一油口、第一蓄能器(19)的进油口和两位两通电磁换向阀(25)的进油口,第一液压缸(15)的第二油口和第二液压缸(16)的第二油口连接到一起并连接到第二三位四通电磁换向阀(21)的的第四油口,第二三位四通电磁换向阀(21)的第二油口连接到第一节流阀(23)的进油口;第三三位四通电磁换向阀(22)的第四油口同时连接到第三液压缸(17)的第一油口、第四液压缸(18)的第一油口、第二蓄能器(20)的进油口和两位两通电磁换向阀(25)的出油口,第三液压缸(17)的第二油口和第四液压缸(18)的第二油口连接到一起并连接到第三三位四通电磁换向阀(22)的第三油口,第三三位四通电磁换向阀(22)的第一油口连接到第二节流阀(24)的进油口;第二节流阀(24)的出油口和第一节流阀(23)的出油口连接到一起并连接到过滤器(11)的进油口,过滤器(11)的出油口连接到油箱(10)。3. A travel conversion mechanism for road-rail dual-purpose hydraulic excavators according to claim 1, characterized in that: the vehicle lifting device (12) includes a first hydraulic cylinder group (13), a second hydraulic cylinder group (14) and two-position two-way electromagnetic reversing valve (25); the first hydraulic cylinder group (13) comprises the first hydraulic cylinder (15), the second hydraulic cylinder (16), the first accumulator (19), The second three-position four-way electromagnetic reversing valve (21) and the first throttle valve (23); the second hydraulic cylinder group (14) includes the third hydraulic cylinder (17), the fourth hydraulic cylinder (18), the second hydraulic cylinder The accumulator (20), the third three-position four-way electromagnetic reversing valve (22) and the second throttle valve (24); the oil outlet of the hydraulic pump (39) is connected to the second three-position four-way electromagnetic reversing valve at the same time. The first oil port of the directional valve (21) and the second oil port of the third three-position four-way electromagnetic directional valve (22); the third oil port of the second three-position four-way electromagnetic directional valve (21) is connected simultaneously To the first oil port of the first hydraulic cylinder (15), the first oil port of the second hydraulic cylinder (16), the oil inlet of the first accumulator (19) and the two-position two-way electromagnetic reversing valve (25 ), the second oil port of the first hydraulic cylinder (15) and the second oil port of the second hydraulic cylinder (16) are connected together and connected to the second three-position four-way electromagnetic reversing valve (21) The fourth oil port of the second three-position four-way electromagnetic reversing valve (21) is connected to the oil inlet of the first throttle valve (23); the third three-position four-way electromagnetic reversing valve The fourth oil port of (22) is simultaneously connected to the first oil port of the third hydraulic cylinder (17), the first oil port of the fourth hydraulic cylinder (18), the oil inlet of the second accumulator (20) and The oil outlet of the two-position two-way electromagnetic reversing valve (25), the second oil port of the third hydraulic cylinder (17) and the second oil port of the fourth hydraulic cylinder (18) are connected together and connected to the third three The third oil port of the four-position electromagnetic reversing valve (22), the first oil port of the third three-position four-way electromagnetic reversing valve (22) is connected to the oil inlet of the second throttle valve (24); The oil outlet of the second throttle valve (24) and the oil outlet of the first throttle valve (23) are connected together and connected to the oil inlet of the filter (11), and the oil outlet of the filter (11) is connected to the fuel tank (10). 4.根据权利要求2所述的一种公铁两用液压挖掘机行走转换机构,其特征在于:所述整车升降液压缸(51)包括第一液压缸(15)、第二液压缸(16)、第三液压缸(17)和和第四液压缸(18)。4. A walking conversion mechanism for road-rail dual-purpose hydraulic excavators according to claim 2, characterized in that: the vehicle lifting hydraulic cylinder (51) includes a first hydraulic cylinder (15), a second hydraulic cylinder ( 16), the third hydraulic cylinder (17) and the fourth hydraulic cylinder (18). 5.根据权利要求1所述的一种公铁两用液压挖掘机行走转换机构,其特征在于:所述轨道钢轮收放装置(26)包括第三液压缸组(27)、第四液压缸组(35)和第三节流阀(32);第三液压缸组(27)包括第五液压缸(28)、第六液压缸(29)、蓄能器(30)和第四三位四通电磁换向阀(31),第四液压缸组(35)包括第七液压缸(36)、第八液压缸(37)、第四蓄能器(34)和第五三位四通电磁换向阀(33);液压泵(39)的出油口同时连接到第四三位四通电磁换向阀(31)的第一油口和第五三位四通电磁换向阀(33)的第三油口;第四三位四通电磁换向阀(31)的第三油口同时连接到第五液压缸(28)的第一油口、第六液压缸(29)的第一油口和第三蓄能器(30)的进油口,第五液压缸(28)的第二油口和第六液压缸(29)的第二油口连接到一起并连接到第四三位四通电磁换向阀(31)的第四油口;第五三位四通电磁换向阀(33)的第一油口同时连接到第七液压缸(36)的第一油口、第八液压缸(37)的第一油口和第四蓄能器(34)的进油口,第七液压缸(36)的第二油口和第八液压缸(37)的第二油口连接到一起并连接到第五三位四通电磁换向阀(33)的第二油口;第五三位四通电磁换向阀(33)的第四油口和第四三位四通电磁换向阀(31)的第二油口连接到一起并连接到第三节流阀(32)的进油口,第三节流阀(32)的出油口连接到油箱(10)。5. A walking conversion mechanism for road-rail dual-purpose hydraulic excavators according to claim 1, characterized in that: the rail steel wheel retracting device (26) includes a third hydraulic cylinder group (27), a fourth hydraulic The cylinder group (35) and the third throttle valve (32); the third hydraulic cylinder group (27) includes the fifth hydraulic cylinder (28), the sixth hydraulic cylinder (29), the accumulator (30) and the fourth and third position four-way electromagnetic reversing valve (31), the fourth hydraulic cylinder group (35) includes the seventh hydraulic cylinder (36), the eighth hydraulic cylinder (37), the fourth accumulator (34) and the fifth three-position four through the electromagnetic reversing valve (33); the oil outlet of the hydraulic pump (39) is simultaneously connected to the first oil port of the fourth three-position four-way electromagnetic reversing valve (31) and the fifth three-position four-way electromagnetic reversing valve The third oil port of (33); the third oil port of the fourth three-position four-way electromagnetic reversing valve (31) is simultaneously connected to the first oil port of the fifth hydraulic cylinder (28) and the sixth hydraulic cylinder (29) The first oil port of the first oil port and the oil inlet port of the third accumulator (30), the second oil port of the fifth hydraulic cylinder (28) and the second oil port of the sixth hydraulic cylinder (29) are connected together and connected to The fourth oil port of the fourth three-position four-way electromagnetic reversing valve (31); the first oil port of the fifth three-position four-way electromagnetic reversing valve (33) is simultaneously connected to the first oil port of the seventh hydraulic cylinder (36). Oil port, the first oil port of the eighth hydraulic cylinder (37) and the oil inlet port of the fourth accumulator (34), the second oil port of the seventh hydraulic cylinder (36) and the oil inlet of the eighth hydraulic cylinder (37) The second oil ports are connected together and connected to the second oil port of the fifth three-position four-way electromagnetic directional valve (33); the fourth oil port of the fifth three-position four-way electromagnetic directional valve (33) and the fourth oil port The second oil port of the three-position four-way electromagnetic reversing valve (31) is connected together and connected to the oil inlet port of the third throttle valve (32), and the oil outlet port of the third throttle valve (32) is connected to the oil tank (10). 6.根据权利要求5所述的一种公铁两用液压挖掘机行走转换机构,其特征在于:所述轨道钢轮收放液压缸(50)是指第五液压缸(28)或第六液压缸(29)或第七液压缸(36)或第八液压缸(37)。6. A walking conversion mechanism for road-rail dual-purpose hydraulic excavators according to claim 5, characterized in that: the rail steel wheel retractable hydraulic cylinder (50) refers to the fifth hydraulic cylinder (28) or the sixth hydraulic cylinder (28) Hydraulic cylinder (29) or the seventh hydraulic cylinder (36) or the eighth hydraulic cylinder (37).
CN201710654515.7A 2017-08-03 2017-08-03 Walking conversion mechanism of highway-railway dual-purpose hydraulic excavator Expired - Fee Related CN107618324B (en)

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CN112942479B (en) * 2021-01-28 2022-07-19 三一重机有限公司 Highway-railway dual-purpose excavator walking driving system and highway-railway dual-purpose excavator
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CN115822028A (en) * 2022-12-29 2023-03-21 徐州徐工挖掘机械有限公司 Walking hydraulic system of highway-railway dual-purpose excavator and control method

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