WO2018120377A1 - Horizontal registration system - Google Patents

Horizontal registration system Download PDF

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Publication number
WO2018120377A1
WO2018120377A1 PCT/CN2017/073760 CN2017073760W WO2018120377A1 WO 2018120377 A1 WO2018120377 A1 WO 2018120377A1 CN 2017073760 W CN2017073760 W CN 2017073760W WO 2018120377 A1 WO2018120377 A1 WO 2018120377A1
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WO
WIPO (PCT)
Prior art keywords
sleeve
pull
plate
laterally facing
plate roller
Prior art date
Application number
PCT/CN2017/073760
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French (fr)
Chinese (zh)
Inventor
钟博文
Original Assignee
长胜纺织科技发展(上海)有限公司
钟博文
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Application filed by 长胜纺织科技发展(上海)有限公司, 钟博文 filed Critical 长胜纺织科技发展(上海)有限公司
Publication of WO2018120377A1 publication Critical patent/WO2018120377A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • B41F13/10Forme cylinders
    • B41F13/12Registering devices
    • B41F13/14Registering devices with means for displacing the cylinders

Definitions

  • This invention relates to a transverse facing system for use in textile printing machines.
  • one of the key links is the level of color registration accuracy.
  • the color registration accuracy is achieved by adjusting the lateral and longitudinal positions of the rotating plate roller, that is, by adjusting the lateral alignment device to change the plate.
  • the axial position of the roller is changed by adjusting the longitudinal alignment device to change the longitudinal position of the plate roller (ie, the circumferential phase), so that each set of rollers is accurately colored, so that the color and color reach a certain range of color registration precision, and the color registration thereof Precision directly determines the degree of detail of the print.
  • the plate roller core of the existing printing machine is generally connected with the servo motor, the longitudinal registration can be directly realized by the servo motor, so the key to achieving the color registration accuracy lies in the lateral alignment device of the machine.
  • the Applicant has found that most of the printing machines currently use the manual method to achieve the lateral alignment.
  • the existing lateral alignment devices have many shortcomings: the screw lacks axial positioning, causing axial tilting of the device; The mother has no plane positioning, and the silk mother arm is too long. During the movement, the silk mother swings and tilts, and when it is serious, the mechanism is stuck.
  • the installation position of the device competes with the driving side mechanism, resulting in unreasonable layout, installation and debugging.
  • the disassembly operation is complicated and difficult; when the plate roller is working, it is not easy to perform the lateral alignment operation at the same time, so that the production efficiency is lowered.
  • the above problems will lead to unstable operation of the mechanism, and even cause the mechanism to be stuck and unable to operate, and the color registration accuracy cannot be ensured, which seriously affects the printing quality.
  • the conventional laterally facing device for printing equipment such as the laterally facing device for printing presses of Heidelberg, Germany
  • a diagonally-drawing plate which uses a plate cylinder and a blanket cylinder to change position and has a position change.
  • the set of linkage mechanism compensates the pressure of the ink roller (in the form of taper to change the pressure), and the diagonal pull effect is achieved by changing the center distance between the rollers.
  • the specific action of the diagonal pull plate mechanism the rotation of the motor makes the screw drive, driving the eccentric sleeve Rotate, causing the plate cylinder to tilt.
  • the conventional diagonally-slide type laterally facing device cannot be used in a textile printing machine for printing fabrics.
  • the substrate of the textile printing machine is a textile
  • the substrate of the printing equipment is paper.
  • the paper is substantially inelastic with respect to the textile, and the tension and pressure have little influence on the expansion or deformation of the paper. Textiles have elasticity and thickness and are more sensitive to tension and pressure response. If the lateral alignment device on the printing device is simply applied to the printing system, the principle of the diagonally-sliding plate is to compensate for the pressure of the ink roller by means of a sleeve linkage mechanism, which will cause the plate cylinder to tilt.
  • the cable-stayed structure will cause deformation of the fabric, and the deformation will be restored to a certain extent with subsequent processes such as running cloth, fixing, washing, etc., resulting in deformation of the printed pattern, and it is necessary to apply a mechanical model to calculate the pattern in the pattern.
  • the design is corrected for the deformation of the pattern.
  • the variety of textiles is tens of thousands, and in fact it is impossible to obtain the correction parameters of each textile fabric, so it is not possible to simply apply the lateral alignment device on the printing equipment to the textile printing machine.
  • the object of the present invention is to provide a lateral alignment system for a textile printing machine, which solves the problem that the structural design existing in the prior art is unreasonable, the screw mechanism is unstable, the color registration accuracy is not high precision, and the production efficiency is not high. The problem.
  • a transverse printing system for a textile printing machine comprising: a sliding motor; a drawbar, the rotary motor transmitting a rotational torque to the drawbar; a thread, an external thread of the drawbar Engaging with the internal thread of the nut; a support plate fixed to the bearing seat of the plate roller; a pull sleeve connected to one end of the tie rod; and an inner sleeve, the inner sleeve and the inner sleeve
  • the pull sleeves are fixed together and configured to be axially fixedly coupled to the shaft end of the plate roll; wherein the pull plate motor is fixed to the support plate, the support plate is provided with a wire mother hole for fixing The silk matrix is installed; wherein the tie rod, the thread nut, the pull sleeve and the inner sleeve are coaxially aligned with the plate roll; and wherein the lateral facing system is mounted on the non-driving side of the plate roll.
  • the axial section of the pull sleeve is substantially U-shaped and has an axial center hole at its closed end, the end of the pull rod passing through the axial center hole and axially fixed to the Said on the pull sleeve.
  • the pull sleeve is axially fixed relative to the tie rod and allows the pull rod to rotate relative to the pull sleeve.
  • the diameter of the portion of the pull rod passing through the axial center hole is smaller than the diameter of the axial center hole, so that the pull The sleeve and the inner sleeve can move axially with the pull rod but do not rotate with the pull rod.
  • the inner sleeve is generally sleeve-shaped.
  • the shaft end of the plate roller is coaxially disposed with an extension portion rotatably mounted in the inner sleeve such that the inner sleeve can drive the extension portion when moving, thereby driving the plate roller to move axially together .
  • the outer diameter of the inner sleeve is the same as the outer diameter of the pull sleeve so that the two can be aligned to form a U-shaped structure having a cylindrical outer surface, the interior of the U-shaped structure housing the extension.
  • the inner diameter of the pull sleeve is smaller than the inner diameter of the inner sleeve, and the open end of the pull sleeve is stepped so that the ends of the inner sleeve can be stuck when the two are aligned Stepped open end.
  • the outer diameter of the extension is smaller than the outer diameter of the axial end of the plate roll to form a shoulder between the extension and the axial end of the plate roll.
  • the extension is mounted in the inner sleeve by a bearing, the end of the extension is fixed with an end cover, the outer diameter of the end cover is larger than the outer diameter of the extension, and the inner surface of the inner sleeve There is an inwardly projecting projection near the end of the plate roll, whereby the end cap, the shoulder, the projection of the inner sleeve and the stepped end of the pull sleeve together engage the bearing in position, such that the inner sleeve The bearing and the extension together move in the axial direction following the drawbar.
  • the stencil motor transmits a rotational torque to the drawbar through the meshed first gear and the second gear.
  • the teeth of the first gear and the second gear have different axial dimensions such that one gear does not disengage from the other when moving axially following the drawbar.
  • the bearing housing is mounted with a shaft end of the plate roller through a conical rolling bearing, the inner ring of the conical rolling bearing being axially movable together with the axial end of the plate roller, and the outer ring being fixed to the bearing housing.
  • a displacement detector is further provided for detecting the axial movement distance of the plate roller.
  • the displacement detector is a potentiometer for detecting a rotation angle of the drawbar.
  • the displacement detector is mounted on the support plate by a fixing plate that is mounted to the support plate by an axially extendable pile head.
  • the shaft end of the driving side of the plate roller is provided with a guide sleeve, and at least one guide post hole is axially disposed in the wall of the guide sleeve, and a guide post is slidably mounted in the guide post hole, the guide
  • the column is connected to the driving device, and under the action of the driving device, the guiding column revolves around the central axis of the plate roller, thereby driving the plate roller to rotate, or conversely, the guiding column is disposed on the guiding sleeve, and the guiding column hole is disposed in the On the driving device, under the action of the driving device, the guide column revolves around the central axis of the plate roller, thereby driving the plate roller to rotate.
  • FIG. 1 is a front elevational view of a portion of a transfer printing machine incorporating a laterally facing system in accordance with an embodiment of the present invention, the portion including a plate roll and a transfer roll.
  • FIG. 2 is a cross-sectional view of a laterally facing system in accordance with this embodiment of the present invention.
  • Figure 3 is a cross-sectional view of the driving side of the plate roll of Figure 1.
  • the ink may be first printed on the transfer printing temporary carrier using a plate roll such as a gravure printing plate roll, a flexographic printing plate roll, a cylinder printing plate roll or an offset printing plate roll. Or directly printed on the fabric, so as to finally form a printed pattern on the fabric to achieve the printing of the fabric.
  • a plate roll such as a gravure printing plate roll, a flexographic printing plate roll, a cylinder printing plate roll or an offset printing plate roll.
  • a portion of a transfer printing machine incorporating a laterally facing system provided by the present invention to solve the problems and disadvantages of the prior art is shown.
  • the lateral alignment system is used for lateral alignment in a transfer printer, although of course not limited thereto.
  • a portion of the transfer printing machine of Fig. 1 includes a plate roll 35 and a transfer roll that abuts the plate roll 35.
  • the servo motor 37 drives the plate roller 35 and the transfer roller to rotate in the reverse direction by the speed reducer 36, thereby transferring the print pattern on the plate roller 35 to the transfer roller and then printing onto the fabric.
  • a laterally facing system in accordance with the present invention is mounted in the axial direction of the platen roller 35 and driven
  • the opposite side of the moving side that is, the non-driving side.
  • This arrangement avoids the competition between the laterally facing system and the driving side mechanism, and the layout is reasonable, and the installation, debugging, and disassembly operations are simplified.
  • the two opposite axial ends of the plate roller 35 are mounted in the mounting holes of the wall panel 1.
  • Bearing housings 17, 33 are provided in the mounting holes, and the bearing housings 17, 33 are fixed to the wall panel 1 by radially outwardly projecting flanges.
  • the shaft ends of the plate roller 35 are mounted in the bearing housings 17, 33 by a conical rolling bearing.
  • the inner ring of the tapered roller bearing can be axially moved together with the axial end of the plate roller 35, and the outer ring is fixed to the bearing housings 17, 33.
  • the transverse alignment system includes a tie rod 7 and a threaded core 4.
  • the tie rod 7 is in the form of a lead screw whose external thread meshes with the internal thread of the inner surface of the core 4.
  • the tie rod 7 is rotatable within the core 4 for movement relative to the thread.
  • the pull rod 7 is fixed in the center hole of the first gear 6, so that the pull rod 7 rotates together with the first gear 6.
  • the teeth of the first gear 6 mesh with the teeth of the second gear 8.
  • the second gear 8 is fixed to the drive shaft of the stencil motor 19.
  • the rotary motor 9 rotates, the second gear 8 is rotated by the drive shaft, which in turn causes the first gear 6 to drive the pull rod 7 to rotate in the core 4 and move axially.
  • the axial movement distance of the tie rod can be set to a maximum of 10 mm.
  • the laterally facing system also includes a pull sleeve 9 and an inner sleeve 14 secured to the pull sleeve 9.
  • the pull sleeve 9 is fixed to the other end of the tie rod 7 opposite the end where the first gear 6 is fixed, for example by various means such as a tight fit, a pin connection or the like.
  • the axial section of the pull sleeve 9 is generally U-shaped with an axial central bore at its closed end. The other end of the tie rod 7 passes through the axial center hole and is fixed in the axial direction by the shoulder on the tie rod, the end cover 12 in the axial direction, and in the circumferential direction by the keyway connection.
  • the pull sleeve 9 is fixed axially relative to the pull rod 7, but allows the pull rod 7 to rotate relative to the pull sleeve.
  • the diameter of the portion of the pull rod that passes through the axial center hole is smaller than the diameter of the axial center hole, such that the pull sleeve 9 and the inner sleeve 14 can be axially aligned with the pull rod 7 by the shoulder on the pull rod, the end cover plate 12 Move, but do not rotate with the lever 7.
  • the inner sleeve 14 houses one end of the plate roller 35.
  • the inner sleeve 14 is generally sleeve-shaped.
  • the shaft end of the plate roller 35 is coaxially provided with an extension.
  • the extension can be mounted in the inner sleeve 14 by bearings, and the inner sleeve 14 can drive the extension when axially moved, thereby driving the plate.
  • the rollers 35 move axially together.
  • the outer diameter of the extension portion is smaller than the outer diameter of the axial end of the plate roller 35, which saves installation space and makes the structure compact.
  • the outer diameter of the inner sleeve 14 is the same as the outer diameter of the pull sleeve 9, such that the two can be aligned to combine into a hollow cylindrical configuration.
  • the inside of the hollow cylindrical structure houses the extension.
  • the inner diameter of the pull sleeve 9 can be smaller than the inner diameter of the inner sleeve 14.
  • the open end of the pull sleeve 9 can be stepped so that the two are assembled together At the time, the end of the inner sleeve 14 can be caught on the stepped open end, thereby facilitating assembly.
  • the extension and the inner sleeve 14 are free to rotate relative to each other but are not relatively movable.
  • the outer diameter of the extension is smaller than the outer diameter of the axial end of the plate roller 35, thereby forming a shoulder between the extension and the axial end of the plate roller.
  • An end cap 13 is fixed to the end of the extension portion, and an outer diameter of the end cap 13 is larger than an outer diameter of the extension portion, and an inner surface of the inner sleeve 14 has an inwardly projecting projection at one end (near the plate roller).
  • the end cap, the shoulder, the projection of the inner sleeve 14 and the stepped open end of the pull sleeve 9 together snap the bearing into position such that the inner sleeve 14, the bearing and the extension together follow the drawbar in the axial direction 7 move.
  • the first gear 6 and the second gear 8 may be spur gears.
  • the axial dimensions (i.e., tooth thickness) of the teeth of the first gear 6 and the second gear 8 may be different such that one gear does not disengage from the other when moving.
  • the teeth of the second gear 8 have an axial dimension that is larger than the first gear 6.
  • the stencil motor 19 can be a DC motor that can be reversed.
  • the stencil motor 19 is fixed to the support plate 10 by a plurality of sleeves 11 and bolts in the sleeve.
  • the support plate 10 is fixed to the bearing housing 17 by means of a plurality of struts 2 by means of screws.
  • a wire mother hole is also provided on the support plate 17 for fixedly mounting the wire core 4.
  • the first gear 6, the tie rod 7, the nut 4, the pull sleeve 9 and the inner sleeve 14 are all coaxially aligned with the extension, that is to say their axes are collinear with the axis of the plate roller 35.
  • the structural rigidity is effectively increased, the production processability is improved, and the tie rod 7 can be axially positioned to prevent axial tilting of the alignment system.
  • the nut 4 is positioned on the support plate 10 to realize the planar positioning of the nut 4, and the size of the nut is appropriate, and the spiraling and tilting of the nut does not occur during the movement to prevent the mechanism from being stuck.
  • the entire lateral alignment system works smoothly and the quality of the print is well guaranteed, allowing the entire plate to move smoothly in the axial direction.
  • a displacement detector for detecting the axial movement distance of the plate roller 35 is further provided.
  • the displacement detector is a potentiometer 18.
  • the potentiometer 18 is used to detect the angle of rotation of the tie rod 7, and then obtain the axial movement distance of the plate roller 35.
  • the potentiometer 18 can be mounted on the support plate 10 by a fixing plate 5.
  • the fixing plate 5 is mounted to the support plate 10 by an axially expandable pile head 5.
  • the rotatable portion of the potentiometer 18 is fixed to the end of the tie rod 7 and is rotatable together with the tie rod 7.
  • the angle at which the drawbar 7 rotates is acquired by the potentiometer 18, and then converted into the displacement of the tie rod 7, thereby detecting the axial movement distance of the plate roller 35.
  • the potentiometer 18 moves together with the fixed plate 5 with the pull rod 7, and the pile head 3 also axially expands and contracts synchronously. If the detected axial movement distance reaches the maximum axial movement distance of the plate roller 35, the stencil motor 19 is turned off and the operation is stopped to prevent the plate roller and related components from being damaged due to excessive movement.
  • Figure 3 shows a cross-sectional view of the drive side of the plate roll of Figure 1.
  • the shaft end of the driving side of the plate roller 35 is provided with another An extension portion, the outer portion of the other extension portion is provided with a guide sleeve 30.
  • the guide sleeve 30 is in the form of a sleeve that is open at one end and at least partially closed at the other end.
  • the guide sleeve 30 is non-rotatably fixed to the other extension, such as by a screw, a keyway fit or a tight fit.
  • the closed end of the guide sleeve 30 is fastened to the other extension by screws; of course, the fastening means is not limited thereto.
  • At least one guide post hole is axially disposed in the wall of the guide sleeve 30, and a guide post 24 is mounted in the guide post hole, and the guide post 24 is connected to a driving device that drives the rotation of the plate roller 35, such as an output shaft of the servo motor 37.
  • a driving device that drives the rotation of the plate roller 35, such as an output shaft of the servo motor 37.
  • the guide post 24 can be rotated to rotate around the central axis of the plate roller, thereby driving the guide sleeve 30 and the other extension portion to rotate together around the central axis of the plate roller.
  • the guide sleeve 30 and the other extension portion move axially together, and the guide post 24 slides within the guide post hole.
  • the guide post holes can be arranged on the drive unit and the guide posts are connected to the guide sleeve.
  • the stencil motor 19 is electrically rotated, and the second gear 8 is rotated by the drive shaft, and then the first gear 6 is caused to drive the pull rod 7 to rotate within the nut 4.
  • the pull sleeve 9 and the inner sleeve 14 rotate together with the pull rod 7. Since the nut 4 is fixed to the bearing housing 17 by the stay 2, the tie rod 7 moves axially within the core 4 while rotating.
  • the pull rod 7 drives the extensions of the pull sleeve 9, the inner sleeve 14, and the plate roller 35 to move axially together, thereby driving the plate roller 35 to move axially, thereby achieving lateral alignment of the plate roller 35.
  • the other extension of the shaft end of the drive side of the plate roller 35 and the guide sleeve 30 are also axially moved synchronously, and the guide post hole slides relative to the guide post 24.
  • the plate roller can be laterally aligned while the plate roller 35 is rotated, which improves the production efficiency.
  • the first gear 6 and the potentiometer 18 also move axially in synchronism.
  • the potentiometer 18 detects the axial movement distance of the plate roller to prevent the plate roller from moving too much.
  • the lateral alignment system of the invention has reasonable structure setting, and the tension rod spring mechanism is stable in operation, which ensures the accuracy and stability of each movement, makes the operation more flexible, and is more convenient to load and unload, and significantly improves the precision of the overprinting. It ensures the printing quality of the fabric and improves the production efficiency.
  • the lateral alignment system does not cause deformation of the fabric, and is applicable to thin cloth, thick cloth, elastic cloth, and the like.
  • the lateral alignment device is applicable not only to a paperless transfer printing machine, but also to any other device for printing using a plate roll, such as a gravure roll printing machine.
  • the lateral alignment system of the present invention is different from the prior art structural appearance. Moreover, the lateral alignment system of the present invention is fixed on one side, and the DC motor and the gear lateral translation plate roller are used, and the lateral alignment can be realized even when the plate roller eccentricity is ⁇ 0.5 mm.
  • lateral alignment system of the present invention With the lateral alignment system of the present invention, four sets of textile printing machines above the color significantly increase the production efficiency, and can basically be aligned within 5 minutes. When the lateral alignment system is not used, it takes at least half an hour, usually more than one hour, and sometimes it takes up to two hours or more for a high precision of overprinting.

Abstract

A horizontal registration system for a textile printing machine, comprising: a plate pull motor (19); a pull rod (7), the plate pull motor (19) transferring a rotational torque to the pull rod (7); a nut (4), an external thread of the pull rod (7) being engaged with an internal thread of the nut (4); a support plate (10) fixed to a bearing base (17, 33) of a plate roller (35); a pull sleeve (9) connected to one end of the pull rod (7); and an inner sleeve (14) fixed to the pull sleeve (9) and constructed to axially and fixedly connected to a shaft end of the plate roller(35). The plate pull motor (19) is fixed onto the support plate (10); the support plate (10) is provided with a nut hole for fixedly mounting the nut (4). The pull rod (7), the nut (4), the pull sleeve (9), and the inner sleeve (14) are all axially aligned with the plate roller (35). The horizontal registration system is mounted on a non-drive side of the plate roller (35).

Description

横向对版系统Horizontal version system 技术领域Technical field
本发明涉及在纺织印花机中使用的横向对版系统。This invention relates to a transverse facing system for use in textile printing machines.
背景技术Background technique
随着人们对高品质印花即对纺织品印制图案精细度、立体感、层次感等的诉求越来越高,带有多色精美印花的纺织品的需求越来越大,纺织品市场向高附加值产品倾斜。With the high-quality printing, that is, the demand for fineness, three-dimensionality and layering of textile printing patterns is getting higher and higher, the demand for textiles with multi-color exquisite printing is increasing, and the textile market is highly value-added. The product is tilted.
为了实现织物多色精美印花,也就是实现色与色之间的准确套印,其关键环节之一就是套色精度的高低。在具有版辊的纺织印花机中,例如辊筒印花机、转移印花机等,其套色精度是通过调整旋转的版辊的横向和纵向位置来实现的,即通过调节横向对版装置来改变版辊的轴向位置,通过调节纵向对版装置来改变版辊的纵向位置(即周向相位),使每组版辊套色准确,从而使色与色之间到达一定的套色精度范围,其套色精度直接决定印花图案的精美程度。由于现有印花机的版辊芯轴一般都是与伺服电机相连接,纵向套准可直接由伺服电机来实现,因此实现套色精度的关键就在于机器的横向对版装置。In order to realize the multi-color delicate printing of fabrics, that is, to achieve accurate overprinting between colors and colors, one of the key links is the level of color registration accuracy. In a textile printing machine with a plate roll, such as a roller printing machine, a transfer printing machine, etc., the color registration accuracy is achieved by adjusting the lateral and longitudinal positions of the rotating plate roller, that is, by adjusting the lateral alignment device to change the plate. The axial position of the roller is changed by adjusting the longitudinal alignment device to change the longitudinal position of the plate roller (ie, the circumferential phase), so that each set of rollers is accurately colored, so that the color and color reach a certain range of color registration precision, and the color registration thereof Precision directly determines the degree of detail of the print. Since the plate roller core of the existing printing machine is generally connected with the servo motor, the longitudinal registration can be directly realized by the servo motor, so the key to achieving the color registration accuracy lies in the lateral alignment device of the machine.
但是,申请人发现,目前在印花生产中,大部分印花机采用手动方式实现横向对版。虽然也开发了一些简单的丝杆丝母横向对版装置来代替手动对版,但现有的横向对版装置存在诸多不足之处:丝杆缺少轴向定位,导致装置轴向窜动;丝母无平面定位,且丝母臂过长,在运动过程中会出现丝母摆动、倾斜现象,严重时回导致机构卡死;装置安装位置与驱动侧机构竞争空间,导致布局不合理,安装调试、拆卸操作复杂、困难;版辊工作时不易同时进行横向对版操作,使生产效率降低。以上问题都会导致机构运行不稳定,甚至会导致机构卡死无法动作,无法保证套色精度,严重影响印花质量。However, the Applicant has found that most of the printing machines currently use the manual method to achieve the lateral alignment. Although some simple screw-spinning lateral alignment devices have been developed to replace the manual alignment, the existing lateral alignment devices have many shortcomings: the screw lacks axial positioning, causing axial tilting of the device; The mother has no plane positioning, and the silk mother arm is too long. During the movement, the silk mother swings and tilts, and when it is serious, the mechanism is stuck. The installation position of the device competes with the driving side mechanism, resulting in unreasonable layout, installation and debugging. The disassembly operation is complicated and difficult; when the plate roller is working, it is not easy to perform the lateral alignment operation at the same time, so that the production efficiency is lowered. The above problems will lead to unstable operation of the mechanism, and even cause the mechanism to be stuck and unable to operate, and the color registration accuracy cannot be ensured, which seriously affects the printing quality.
另外,传统的用于印刷设备的横向对版装置,例如德国海德堡公司的用于印刷机的横向对版装置被称为斜拉版,它是使用印版滚筒与橡皮滚筒发生位置改变,并有一套连杆机构对水墨辊压力进行补偿(形式是利用锥度改变压力),通过改变滚筒之间的中心距来实现斜拉效果。斜拉版机构的具体动作:电机旋转使螺旋传动,带动偏心套 旋转,引起印版滚筒的倾斜。In addition, the conventional laterally facing device for printing equipment, such as the laterally facing device for printing presses of Heidelberg, Germany, is called a diagonally-drawing plate, which uses a plate cylinder and a blanket cylinder to change position and has a position change. The set of linkage mechanism compensates the pressure of the ink roller (in the form of taper to change the pressure), and the diagonal pull effect is achieved by changing the center distance between the rollers. The specific action of the diagonal pull plate mechanism: the rotation of the motor makes the screw drive, driving the eccentric sleeve Rotate, causing the plate cylinder to tilt.
但是,该传统的斜拉版式横向对版装置无法用于对织物进行印花的纺织印花机。这是因为纺织印花机的承印物为纺织品,而印刷设备的承印物为纸张,纸张相对纺织品而言基本无弹性,张力和压力对其伸缩或形变影响较小。而纺织品具有弹性和厚度,对张力和压力响应更加敏感。如果简单地将印刷设备上的横向对版装置应用于印花系统,其斜拉版的原理是利用套连杆机构对水墨辊压力进行补偿,该操作将引起印版滚筒的倾斜。因此斜拉结构将造成织物的形变,而随着后续走布、固色、水洗等工序,形变会一定程度地恢复,从而导致印花花型图案的变形,需要应用力学模型等计算在花型制版设计上对图案的变形进行校正。然而众所周知,纺织品的品种千千万万,实际上无法做到获取每一个纺织品布种的校正参数,故无法简单地将印刷设备上的横向对版装置应用于纺织印花机。However, the conventional diagonally-slide type laterally facing device cannot be used in a textile printing machine for printing fabrics. This is because the substrate of the textile printing machine is a textile, and the substrate of the printing equipment is paper. The paper is substantially inelastic with respect to the textile, and the tension and pressure have little influence on the expansion or deformation of the paper. Textiles have elasticity and thickness and are more sensitive to tension and pressure response. If the lateral alignment device on the printing device is simply applied to the printing system, the principle of the diagonally-sliding plate is to compensate for the pressure of the ink roller by means of a sleeve linkage mechanism, which will cause the plate cylinder to tilt. Therefore, the cable-stayed structure will cause deformation of the fabric, and the deformation will be restored to a certain extent with subsequent processes such as running cloth, fixing, washing, etc., resulting in deformation of the printed pattern, and it is necessary to apply a mechanical model to calculate the pattern in the pattern. The design is corrected for the deformation of the pattern. However, it is well known that the variety of textiles is tens of thousands, and in fact it is impossible to obtain the correction parameters of each textile fabric, so it is not possible to simply apply the lateral alignment device on the printing equipment to the textile printing machine.
因此,提高套色精度和生产效率,成为纺织印花领域急需克服的技术难题。Therefore, improving the color registration accuracy and production efficiency has become an urgent technical problem to be overcome in the field of textile printing.
发明内容Summary of the invention
本发明的目的是提供一种用于纺织印花机的横向对版系统,解决现有技术中存在的结构设计不合理、丝杆机构运行不稳定、套色精度达不到高精度、生产效率不高的问题。The object of the present invention is to provide a lateral alignment system for a textile printing machine, which solves the problem that the structural design existing in the prior art is unreasonable, the screw mechanism is unstable, the color registration accuracy is not high precision, and the production efficiency is not high. The problem.
本发明为解决现有技术存在的问题和缺点所提供的技术方案是:The technical solution provided by the present invention to solve the problems and shortcomings of the prior art is:
一种横向对版系统,用于纺织印花机,所述横向对版系统包括:拉版电机;拉杆,所述拉版电机将旋转力矩传递给所述拉杆;丝母,所述拉杆的外螺纹与所述丝母的内螺纹相啮合;支撑板,所述支撑板固定至版辊的轴承座;拉套,所述拉套连接至拉杆的一端部;和内套,所述内套与所述拉套固定在一起,并且构造成轴向固定地连接至版辊的轴端;其中,所述拉版电机固定在所述支撑板上,所述支撑板设置有一丝母孔,用于固定地安装所述丝母;其中,所述拉杆、丝母、拉套和内套都与版辊同轴地对准;并且其中,所述横向对版系统安装在版辊的非驱动侧。A transverse printing system for a textile printing machine, the transverse printing system comprising: a sliding motor; a drawbar, the rotary motor transmitting a rotational torque to the drawbar; a thread, an external thread of the drawbar Engaging with the internal thread of the nut; a support plate fixed to the bearing seat of the plate roller; a pull sleeve connected to one end of the tie rod; and an inner sleeve, the inner sleeve and the inner sleeve The pull sleeves are fixed together and configured to be axially fixedly coupled to the shaft end of the plate roll; wherein the pull plate motor is fixed to the support plate, the support plate is provided with a wire mother hole for fixing The silk matrix is installed; wherein the tie rod, the thread nut, the pull sleeve and the inner sleeve are coaxially aligned with the plate roll; and wherein the lateral facing system is mounted on the non-driving side of the plate roll.
优选地,所述拉套的轴向截面大体为U形的,在其封闭端部具有一轴向中心孔,所述拉杆的所述端部穿过该轴向中心孔并且轴向固定到所述拉套上。Preferably, the axial section of the pull sleeve is substantially U-shaped and has an axial center hole at its closed end, the end of the pull rod passing through the axial center hole and axially fixed to the Said on the pull sleeve.
优选地,拉套在轴向上相对于拉杆固定,并且允许拉杆相对于拉套转动。Preferably, the pull sleeve is axially fixed relative to the tie rod and allows the pull rod to rotate relative to the pull sleeve.
优选地,拉杆穿过该轴向中心孔的部分的直径小于该轴向中心孔的直径,使得拉 套和内套能够与拉杆一起轴向移动,但不随拉杆一起转动。Preferably, the diameter of the portion of the pull rod passing through the axial center hole is smaller than the diameter of the axial center hole, so that the pull The sleeve and the inner sleeve can move axially with the pull rod but do not rotate with the pull rod.
优选地,所述内套大体为套筒状的。Preferably, the inner sleeve is generally sleeve-shaped.
优选地,版辊的轴端同轴地设置有一延伸部,该延伸部可旋转地安装在所述内套内,使得内套在移动时能够带动该延伸部、进而带动版辊一起轴向移动。Preferably, the shaft end of the plate roller is coaxially disposed with an extension portion rotatably mounted in the inner sleeve such that the inner sleeve can drive the extension portion when moving, thereby driving the plate roller to move axially together .
优选地,所述内套的外径与拉套的外径相同,使得两者能够对齐,从而组合成具有圆柱形外表面的U状结构,该U状结构的内部容置所述延伸部。Preferably, the outer diameter of the inner sleeve is the same as the outer diameter of the pull sleeve so that the two can be aligned to form a U-shaped structure having a cylindrical outer surface, the interior of the U-shaped structure housing the extension.
优选地,所述拉套的内径小于内套的内径,所述拉套的敞口端部被制成台阶状的,使得两者对齐在一起时,所述内套的端部能够卡在该台阶状的敞口端部上。Preferably, the inner diameter of the pull sleeve is smaller than the inner diameter of the inner sleeve, and the open end of the pull sleeve is stepped so that the ends of the inner sleeve can be stuck when the two are aligned Stepped open end.
优选地,所述延伸部的外径小于版辊的轴端的外径,从而在延伸部与版辊的轴端之间形成肩部。Preferably, the outer diameter of the extension is smaller than the outer diameter of the axial end of the plate roll to form a shoulder between the extension and the axial end of the plate roll.
优选地,所述延伸部通过轴承安装在所述内套内,所述延伸部的末端固定有端盖,所述端盖的外径大于延伸部的外径,而所述内套的内表面在靠近版辊的端部处具有向内突出的突出部,由此所述端盖、肩部、内套的突出部以及拉套的台阶状端部一起将轴承卡合就位,使得内套、轴承以及延伸部一起在轴向上跟随拉杆移动。Preferably, the extension is mounted in the inner sleeve by a bearing, the end of the extension is fixed with an end cover, the outer diameter of the end cover is larger than the outer diameter of the extension, and the inner surface of the inner sleeve There is an inwardly projecting projection near the end of the plate roll, whereby the end cap, the shoulder, the projection of the inner sleeve and the stepped end of the pull sleeve together engage the bearing in position, such that the inner sleeve The bearing and the extension together move in the axial direction following the drawbar.
优选地,所述拉版电机通过相啮合的第一齿轮和第二齿轮将旋转力矩传递给所述拉杆。Preferably, the stencil motor transmits a rotational torque to the drawbar through the meshed first gear and the second gear.
优选地,第一齿轮和第二齿轮的齿的轴向尺寸不同,使得一个齿轮在跟随拉杆轴向移动时不会脱离另一个齿轮。Preferably, the teeth of the first gear and the second gear have different axial dimensions such that one gear does not disengage from the other when moving axially following the drawbar.
优选地,所述轴承座内通过圆锥滚动轴承安装版辊的轴端,该圆锥滚动轴承的内圈能够随着版辊的轴端一起轴向移动,而外圈固定至轴承座。Preferably, the bearing housing is mounted with a shaft end of the plate roller through a conical rolling bearing, the inner ring of the conical rolling bearing being axially movable together with the axial end of the plate roller, and the outer ring being fixed to the bearing housing.
优选地,还设置有位移检测器,用于检测版辊的轴向移动距离。Preferably, a displacement detector is further provided for detecting the axial movement distance of the plate roller.
优选地,所述位移检测器为用于检测拉杆的旋转角度的电位器。Preferably, the displacement detector is a potentiometer for detecting a rotation angle of the drawbar.
优选地,所述位移检测器通过固定板安装在所述支撑板上,所述固定板通过可轴向伸缩的桩头安装至支撑板。Preferably, the displacement detector is mounted on the support plate by a fixing plate that is mounted to the support plate by an axially extendable pile head.
优选地,所述版辊的驱动侧的轴端设置有导套,所述导套的壁中轴向设置有至少一个导柱孔,导柱孔内可滑动地安装有导柱,所述导柱连接至驱动装置,在驱动装置的作用下导柱绕版辊的中心轴线公转,从而驱动版辊旋转,或者与之相反,导柱设置在所述导套上,导柱孔设置在所述驱动装置上,在驱动装置的作用下导柱绕版辊的中心轴线公转,从而驱动版辊旋转。 Preferably, the shaft end of the driving side of the plate roller is provided with a guide sleeve, and at least one guide post hole is axially disposed in the wall of the guide sleeve, and a guide post is slidably mounted in the guide post hole, the guide The column is connected to the driving device, and under the action of the driving device, the guiding column revolves around the central axis of the plate roller, thereby driving the plate roller to rotate, or conversely, the guiding column is disposed on the guiding sleeve, and the guiding column hole is disposed in the On the driving device, under the action of the driving device, the guide column revolves around the central axis of the plate roller, thereby driving the plate roller to rotate.
参照示例性实施例的如下详细描述并结合附图和根据附带的权利要求书,可以更全面地明白本发明的其它目的、特征和细节。Other objects, features, and details of the present invention will become more fully apparent from the description of the appended claims.
本领域技术人员通过参照下面列出的附图阅读相应实施例的如下详细描述,将会明白相应实施例以及各种另外的实施例的好处。此外,下面所讨论的附图的各个特征没有必要按比例绘制。附图中的各个特征和元件的尺寸可以扩大或减小,以更清楚地示出本发明的实施例。The advantages of the respective embodiments and various additional embodiments will be apparent to those skilled in the art in the <RTIgt; In addition, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the figures may be enlarged or reduced to more clearly illustrate embodiments of the invention.
附图说明DRAWINGS
下面结合附图和实施例对本发明进一步的说明。The invention will now be further described with reference to the drawings and embodiments.
图1是结合有依照本发明的一个实施例的横向对版系统的转移印花机的一部分的主视图,所述部分包括版辊和转移辊。1 is a front elevational view of a portion of a transfer printing machine incorporating a laterally facing system in accordance with an embodiment of the present invention, the portion including a plate roll and a transfer roll.
图2是依照本发明的该实施例的横向对版系统的剖视图。2 is a cross-sectional view of a laterally facing system in accordance with this embodiment of the present invention.
图3是图1中的版辊的驱动侧的剖视图。Figure 3 is a cross-sectional view of the driving side of the plate roll of Figure 1.
具体实施方式detailed description
下面通过附图及列举本发明的实施方式,对本发明的技术方案作进一步的详细描述。需要说明的是,本实施例内的任何技术特征以及任何技术方案均不限制本发明的保护范围,本发明的保护范围应该包括本领域技术人员不付出创造性劳动所能想到的任何等同或替代技术方案。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and the embodiments of the present invention. It should be noted that any technical features and any technical solutions in the embodiments do not limit the scope of protection of the present invention, and the scope of protection of the present invention should include any equivalent or alternative technology that can be conceived by those skilled in the art without any creative work. Program.
根据本发明的一个实施例,可以先利用诸如凹版印刷版辊、柔版印刷版辊、圆网印刷版辊或胶版印刷版辊的版辊将墨水以设定的图案印制在转移印花暂载体或者直接印制在织物上,从而最终在织物上形成印花图案,实现织物的印花。According to an embodiment of the present invention, the ink may be first printed on the transfer printing temporary carrier using a plate roll such as a gravure printing plate roll, a flexographic printing plate roll, a cylinder printing plate roll or an offset printing plate roll. Or directly printed on the fabric, so as to finally form a printed pattern on the fabric to achieve the printing of the fabric.
参见图1所示,显示了结合有本发明为解决现有技术存在的问题和缺点所提供的横向对版系统的转移印花机的一部分。在所示的实施例中,该横向对版系统用于转移印花机中的横向对版,当然不局限于此。Referring to Fig. 1, a portion of a transfer printing machine incorporating a laterally facing system provided by the present invention to solve the problems and disadvantages of the prior art is shown. In the illustrated embodiment, the lateral alignment system is used for lateral alignment in a transfer printer, although of course not limited thereto.
图1中的转移印花机的一部分包括版辊35以及与版辊35相抵接的转移辊。伺服电机37通过减速器36驱动版辊35和转移辊反向旋转,从而将版辊35上的印花图案转移到转移辊上,然后再印制到织物上。A portion of the transfer printing machine of Fig. 1 includes a plate roll 35 and a transfer roll that abuts the plate roll 35. The servo motor 37 drives the plate roller 35 and the transfer roller to rotate in the reverse direction by the speed reducer 36, thereby transferring the print pattern on the plate roller 35 to the transfer roller and then printing onto the fabric.
参照图1和图2,依照本发明的横向对版系统安装在版辊35的在轴向方向上与驱 动侧相对的一侧,即非驱动侧。这种布置方式避免了横向对版系统与驱动侧机构竞争空间,布局合理,安装调试、拆卸操作等都变得简单。版辊35的两个相对轴端安装在墙板1的安装孔内。安装孔内设置有轴承座17、33,轴承座17、33通过径向向外突出的凸缘固定至墙板1。轴承座17、33内通过圆锥滚动轴承安装版辊35的轴端。该圆锥滚动轴承的内圈可以随着版辊35的轴端一起轴向移动,而外圈固定至轴承座17、33。Referring to Figures 1 and 2, a laterally facing system in accordance with the present invention is mounted in the axial direction of the platen roller 35 and driven The opposite side of the moving side, that is, the non-driving side. This arrangement avoids the competition between the laterally facing system and the driving side mechanism, and the layout is reasonable, and the installation, debugging, and disassembly operations are simplified. The two opposite axial ends of the plate roller 35 are mounted in the mounting holes of the wall panel 1. Bearing housings 17, 33 are provided in the mounting holes, and the bearing housings 17, 33 are fixed to the wall panel 1 by radially outwardly projecting flanges. The shaft ends of the plate roller 35 are mounted in the bearing housings 17, 33 by a conical rolling bearing. The inner ring of the tapered roller bearing can be axially moved together with the axial end of the plate roller 35, and the outer ring is fixed to the bearing housings 17, 33.
该横向对版系统包括拉杆7和丝母4。拉杆7为丝杠形式,其外螺纹与丝母4内表面的内螺纹相啮合。拉杆7能够在丝母4内转动以便相对于丝母移动。拉杆7固定在第一齿轮6的中心孔内,使得拉杆7与第一齿轮6一起转动。而第一齿轮6的齿与第二齿轮8的齿相啮合。第二齿轮8固定至拉版电机19的驱动轴。拉版电机9在转动时通过驱动轴带动第二齿轮8转动,继而致使第一齿轮6带动拉杆7在丝母4内转动且轴向移动。拉杆的轴向移动距离可以设定为最大10mm。The transverse alignment system includes a tie rod 7 and a threaded core 4. The tie rod 7 is in the form of a lead screw whose external thread meshes with the internal thread of the inner surface of the core 4. The tie rod 7 is rotatable within the core 4 for movement relative to the thread. The pull rod 7 is fixed in the center hole of the first gear 6, so that the pull rod 7 rotates together with the first gear 6. The teeth of the first gear 6 mesh with the teeth of the second gear 8. The second gear 8 is fixed to the drive shaft of the stencil motor 19. When the rotary motor 9 rotates, the second gear 8 is rotated by the drive shaft, which in turn causes the first gear 6 to drive the pull rod 7 to rotate in the core 4 and move axially. The axial movement distance of the tie rod can be set to a maximum of 10 mm.
该横向对版系统还包括拉套9和固定至拉套9的内套14。在本实施例中,拉套9固定至拉杆7的与固定第一齿轮6的端部相对的另一端部,例如通过诸如紧配合、销钉连接等等的各种方式。在所示的实施例中,拉套9的轴向截面大体为U形的,在其封闭端部具有一轴向中心孔。拉杆7的所述另一端部穿过该轴向中心孔,并利用拉杆上的台肩、端部盖板12在轴向上与拉套固定以及利用键槽连接在周向上也于拉套固定。根据另一实施例,可选地,拉套9在轴向上相对于拉杆7固定,但允许拉杆7相对于拉套转动。例如,拉杆穿过该轴向中心孔的部分的直径小于该轴向中心孔的直径,从而拉套9和内套14利用拉杆上的台肩、端部盖板12能够与拉杆7一起轴向移动,但不随拉杆7一起转动。The laterally facing system also includes a pull sleeve 9 and an inner sleeve 14 secured to the pull sleeve 9. In the present embodiment, the pull sleeve 9 is fixed to the other end of the tie rod 7 opposite the end where the first gear 6 is fixed, for example by various means such as a tight fit, a pin connection or the like. In the illustrated embodiment, the axial section of the pull sleeve 9 is generally U-shaped with an axial central bore at its closed end. The other end of the tie rod 7 passes through the axial center hole and is fixed in the axial direction by the shoulder on the tie rod, the end cover 12 in the axial direction, and in the circumferential direction by the keyway connection. According to another embodiment, optionally, the pull sleeve 9 is fixed axially relative to the pull rod 7, but allows the pull rod 7 to rotate relative to the pull sleeve. For example, the diameter of the portion of the pull rod that passes through the axial center hole is smaller than the diameter of the axial center hole, such that the pull sleeve 9 and the inner sleeve 14 can be axially aligned with the pull rod 7 by the shoulder on the pull rod, the end cover plate 12 Move, but do not rotate with the lever 7.
内套14容纳版辊35的一端。内套14大体为套筒状的。优选地,版辊35的轴端同轴地设置有一延伸部。为了允许版辊能够在印花期间自由地旋转不受横向对版系统的干扰,延伸部可以通过轴承安装在内套14内,并且内套14在轴向移动时可以带动该延伸部、进而带动版辊35一起轴向移动。优选地,延伸部的外径小于版辊35的轴端的外径,这样可以节省安装空间,使结构紧凑。The inner sleeve 14 houses one end of the plate roller 35. The inner sleeve 14 is generally sleeve-shaped. Preferably, the shaft end of the plate roller 35 is coaxially provided with an extension. In order to allow the plate roll to freely rotate during printing without interference from the lateral plate system, the extension can be mounted in the inner sleeve 14 by bearings, and the inner sleeve 14 can drive the extension when axially moved, thereby driving the plate. The rollers 35 move axially together. Preferably, the outer diameter of the extension portion is smaller than the outer diameter of the axial end of the plate roller 35, which saves installation space and makes the structure compact.
在所示的实施例中,内套14的外径与拉套9的外径相同,使得两者可以对齐,从而组合成中空圆柱形结构。该中空圆柱形结构的内部容置所述延伸部。拉套9的内径可以小于内套14的内径。拉套9的敞口端部可以制成台阶状的,使得两者组装在一起 时,内套14的端部可以卡在该台阶状的敞口端部上,从而易于组装。In the illustrated embodiment, the outer diameter of the inner sleeve 14 is the same as the outer diameter of the pull sleeve 9, such that the two can be aligned to combine into a hollow cylindrical configuration. The inside of the hollow cylindrical structure houses the extension. The inner diameter of the pull sleeve 9 can be smaller than the inner diameter of the inner sleeve 14. The open end of the pull sleeve 9 can be stepped so that the two are assembled together At the time, the end of the inner sleeve 14 can be caught on the stepped open end, thereby facilitating assembly.
延伸部和内套14能够自由地相对转动,但不能相对移动。在图1所示的实施例中,延伸部的外径小于版辊35的轴端的外径,从而在延伸部与版辊的轴端之间形成肩部。延伸部的末端固定有端盖13,端盖13的外径大于延伸部的外径,而内套14的内表面在一端(靠近版辊)具有向内突出的突出部。如此,端盖、肩部、内套14的突出部以及拉套9的台阶状的敞口端部一起将轴承卡合就位,使得内套14、轴承以及延伸部一起在轴向上跟随拉杆7移动。The extension and the inner sleeve 14 are free to rotate relative to each other but are not relatively movable. In the embodiment shown in Fig. 1, the outer diameter of the extension is smaller than the outer diameter of the axial end of the plate roller 35, thereby forming a shoulder between the extension and the axial end of the plate roller. An end cap 13 is fixed to the end of the extension portion, and an outer diameter of the end cap 13 is larger than an outer diameter of the extension portion, and an inner surface of the inner sleeve 14 has an inwardly projecting projection at one end (near the plate roller). Thus, the end cap, the shoulder, the projection of the inner sleeve 14 and the stepped open end of the pull sleeve 9 together snap the bearing into position such that the inner sleeve 14, the bearing and the extension together follow the drawbar in the axial direction 7 move.
依照一实施例,第一齿轮6和第二齿轮8可以为直齿轮。第一齿轮6和第二齿轮8的齿的轴向尺寸(即齿厚)可以不同,使得一个齿轮在移动时不会脱离另一个齿轮。在图1所示的实施例中,第二齿轮8的齿的轴向尺寸大于第一齿轮6。According to an embodiment, the first gear 6 and the second gear 8 may be spur gears. The axial dimensions (i.e., tooth thickness) of the teeth of the first gear 6 and the second gear 8 may be different such that one gear does not disengage from the other when moving. In the embodiment shown in FIG. 1, the teeth of the second gear 8 have an axial dimension that is larger than the first gear 6.
依照一实施例,拉版电机19可以为能够正反转的直流电机。拉版电机19通过多个套管11以及套管内的螺栓固定至支撑板10。支撑板10通过多个支柱2借助于螺钉固定至轴承座17。支撑板17上还设置一丝母孔,用于固定地安装丝母4。第一齿轮6、拉杆7、丝母4、拉套9和内套14都与延伸部同轴地对准,也就是说,它们的轴线都与版辊35的轴线共线。通过设置拉套9和支撑板10,有效的增加了结构刚性,提高了生产工艺性;并且能够轴向定位拉杆7,防止对版系统轴向窜动。丝母4定位支撑板10上,实现了丝母4的平面定位,且丝母尺寸适当,在运动过程中不会出现丝母摆动、倾斜现象,防止机构卡死。整个横向对版系统能够很平稳地工作,印花的质量也能得到很好的保证,使整个版辊能平稳轴向移动。According to an embodiment, the stencil motor 19 can be a DC motor that can be reversed. The stencil motor 19 is fixed to the support plate 10 by a plurality of sleeves 11 and bolts in the sleeve. The support plate 10 is fixed to the bearing housing 17 by means of a plurality of struts 2 by means of screws. A wire mother hole is also provided on the support plate 17 for fixedly mounting the wire core 4. The first gear 6, the tie rod 7, the nut 4, the pull sleeve 9 and the inner sleeve 14 are all coaxially aligned with the extension, that is to say their axes are collinear with the axis of the plate roller 35. By providing the pull sleeve 9 and the support plate 10, the structural rigidity is effectively increased, the production processability is improved, and the tie rod 7 can be axially positioned to prevent axial tilting of the alignment system. The nut 4 is positioned on the support plate 10 to realize the planar positioning of the nut 4, and the size of the nut is appropriate, and the spiraling and tilting of the nut does not occur during the movement to prevent the mechanism from being stuck. The entire lateral alignment system works smoothly and the quality of the print is well guaranteed, allowing the entire plate to move smoothly in the axial direction.
优选地,依照一实施例,还设置有位移检测器,用于检测版辊35的轴向移动距离。在所示的实施例中,该位移检测器为电位器18。该电位器18用于检测拉杆7的转动角度,继而获得版辊35的轴向移动距离。电位器18可以通过固定板5安装在支撑板10上。固定板5通过可轴向伸缩的桩头5安装至支撑板10。电位器18的可旋转部固定至拉杆7的末端处,能够随着拉杆7一起旋转。拉杆7转动的角度被电位器18获取,然后转换成拉杆7的位移,由此检测版辊35的轴向移动距离。在拉杆7轴向移动时,电位器18与固定板5一起随着拉杆7同步移动,而桩头3也同步地轴向伸缩。如果检测到的轴向移动距离达到版辊35的最大轴向移动距离,则拉版电机19被切断电源,停止运行,以免版辊及相关部件由于过度移动而受到损坏。Preferably, according to an embodiment, a displacement detector for detecting the axial movement distance of the plate roller 35 is further provided. In the illustrated embodiment, the displacement detector is a potentiometer 18. The potentiometer 18 is used to detect the angle of rotation of the tie rod 7, and then obtain the axial movement distance of the plate roller 35. The potentiometer 18 can be mounted on the support plate 10 by a fixing plate 5. The fixing plate 5 is mounted to the support plate 10 by an axially expandable pile head 5. The rotatable portion of the potentiometer 18 is fixed to the end of the tie rod 7 and is rotatable together with the tie rod 7. The angle at which the drawbar 7 rotates is acquired by the potentiometer 18, and then converted into the displacement of the tie rod 7, thereby detecting the axial movement distance of the plate roller 35. When the pull rod 7 moves axially, the potentiometer 18 moves together with the fixed plate 5 with the pull rod 7, and the pile head 3 also axially expands and contracts synchronously. If the detected axial movement distance reaches the maximum axial movement distance of the plate roller 35, the stencil motor 19 is turned off and the operation is stopped to prevent the plate roller and related components from being damaged due to excessive movement.
图3显示了图1中的版辊的驱动侧的剖视图。版辊35的驱动侧的轴端设置有另一 延伸部,该另一延伸部的外部套装有一导套30。该导套30为一端敞开、另一端至少部分地封闭的套筒形式。导套30不可旋转地固定至该另一延伸部,例如通过螺钉、键槽配合或紧配合等。为使两者更牢固地固定,导套30的封闭端部通过螺钉与该另一延伸部紧固在一起;当然紧固方式不局限于此。Figure 3 shows a cross-sectional view of the drive side of the plate roll of Figure 1. The shaft end of the driving side of the plate roller 35 is provided with another An extension portion, the outer portion of the other extension portion is provided with a guide sleeve 30. The guide sleeve 30 is in the form of a sleeve that is open at one end and at least partially closed at the other end. The guide sleeve 30 is non-rotatably fixed to the other extension, such as by a screw, a keyway fit or a tight fit. In order to fix the two more firmly, the closed end of the guide sleeve 30 is fastened to the other extension by screws; of course, the fastening means is not limited thereto.
导套30的壁中轴向设置有至少一个导柱孔,导柱孔内装配有导柱24,导柱24连接至驱动版辊35旋转的驱动装置,例如伺服电机37的输出轴。伺服电机37旋转时,能够带动导柱24围绕版辊的中心轴线旋转,从而带动导套30和所述另一延伸部一起围绕版辊的中心轴线旋转。而在版辊35在非驱动侧的横向对版系统的拉杆操作下轴向移动时,导套30和所述另一延伸部随着一起轴向移动,而导柱24在导柱孔内滑动。可以想到,可将导柱孔设置在驱动装置上,而导柱与导套相连。At least one guide post hole is axially disposed in the wall of the guide sleeve 30, and a guide post 24 is mounted in the guide post hole, and the guide post 24 is connected to a driving device that drives the rotation of the plate roller 35, such as an output shaft of the servo motor 37. When the servo motor 37 rotates, the guide post 24 can be rotated to rotate around the central axis of the plate roller, thereby driving the guide sleeve 30 and the other extension portion to rotate together around the central axis of the plate roller. While the plate roller 35 is axially moved under the drawbar operation of the non-driving side of the laterally facing system, the guide sleeve 30 and the other extension portion move axially together, and the guide post 24 slides within the guide post hole. . It is conceivable that the guide post holes can be arranged on the drive unit and the guide posts are connected to the guide sleeve.
依照本发明的实施例,在需要横向对版时,拉版电机19通电旋转,通过驱动轴带动第二齿轮8转动,继而,致使第一齿轮6带动拉杆7在丝母4内转动。拉套9和内套14随着拉杆7一起转动。由于丝母4通过支柱2固定至轴承座17,拉杆7在转动的同时在丝母4内轴向移动。拉杆7带动拉套9、内套14、版辊35的延伸部一起轴向移动,从而带动版辊35轴向移动,由此实现版辊35的横向对版。同时,版辊35的驱动侧的轴端的另一延伸部和导套30也同步地轴向移动,导柱孔相对于导柱24滑动。如此,利用依照本发明的横向对版系统,能够在版辊35旋转的同时对版辊进行横向对版,提高了生产效率。According to an embodiment of the present invention, when the lateral alignment is required, the stencil motor 19 is electrically rotated, and the second gear 8 is rotated by the drive shaft, and then the first gear 6 is caused to drive the pull rod 7 to rotate within the nut 4. The pull sleeve 9 and the inner sleeve 14 rotate together with the pull rod 7. Since the nut 4 is fixed to the bearing housing 17 by the stay 2, the tie rod 7 moves axially within the core 4 while rotating. The pull rod 7 drives the extensions of the pull sleeve 9, the inner sleeve 14, and the plate roller 35 to move axially together, thereby driving the plate roller 35 to move axially, thereby achieving lateral alignment of the plate roller 35. At the same time, the other extension of the shaft end of the drive side of the plate roller 35 and the guide sleeve 30 are also axially moved synchronously, and the guide post hole slides relative to the guide post 24. Thus, with the lateral alignment system according to the present invention, the plate roller can be laterally aligned while the plate roller 35 is rotated, which improves the production efficiency.
在拉杆7轴向移动时,第一齿轮6和电位器18也随之同步轴向移动。电位器18检测版辊的轴向移动距离,以防版辊移动过多。As the pull rod 7 moves axially, the first gear 6 and the potentiometer 18 also move axially in synchronism. The potentiometer 18 detects the axial movement distance of the plate roller to prevent the plate roller from moving too much.
本发明的横向对版系统结构设置合理,拉杆丝母机构运行稳定,保证了实现各动作的精确性和稳定性,使运转更加灵活,并且装卸更方便,显著提高了对版套印的精确度,保证了织物的印花质量,提高了生产效率。此外,该横向对版系统不会造成织物的形变,对薄布、厚布、弹力布等等均适用。并且该横向对版装置不仅适用于无纸转移印花机,而且还适用于采用版辊进行印花的任何其它设备,例如凹版辊筒印花机等。The lateral alignment system of the invention has reasonable structure setting, and the tension rod spring mechanism is stable in operation, which ensures the accuracy and stability of each movement, makes the operation more flexible, and is more convenient to load and unload, and significantly improves the precision of the overprinting. It ensures the printing quality of the fabric and improves the production efficiency. In addition, the lateral alignment system does not cause deformation of the fabric, and is applicable to thin cloth, thick cloth, elastic cloth, and the like. Moreover, the lateral alignment device is applicable not only to a paperless transfer printing machine, but also to any other device for printing using a plate roll, such as a gravure roll printing machine.
本发明的横向对版系统与现有技术的结构外观均不同。而且本发明的横向对版系统为单侧固定,采用直流电机和齿轮横向平移版辊,在版辊偏心为±0.5mm的情况下仍可实现横向对版。 The lateral alignment system of the present invention is different from the prior art structural appearance. Moreover, the lateral alignment system of the present invention is fixed on one side, and the DC motor and the gear lateral translation plate roller are used, and the lateral alignment can be realized even when the plate roller eccentricity is ±0.5 mm.
采用本发明的横向对版系统,四套色以上的纺织印花机显著提高了生产效率,基本上能够在5分钟内对准。而未采用该横向对版系统时,至少需要花费半小时,通常需要一小时以上,对于要求高的套印精度而言,有时需要高达两小时以上。With the lateral alignment system of the present invention, four sets of textile printing machines above the color significantly increase the production efficiency, and can basically be aligned within 5 minutes. When the lateral alignment system is not used, it takes at least half an hour, usually more than one hour, and sometimes it takes up to two hours or more for a high precision of overprinting.
虽然已经参照特定的示例性实施例展示和描述了本发明,但是本发明不受这些示例性实施例的限制。应该认识到的是,本领域的技术人员能够在不脱离本发明的由权利要求书或者其等同内容所限定的范围和精神的情况下对这些示例性实施例进行变化和变型。 While the present invention has been shown and described with respect to the specific exemplary embodiments, the present invention is not limited by these exemplary embodiments. It will be appreciated that those skilled in the art can change and modify the exemplary embodiments without departing from the scope and spirit of the invention.

Claims (17)

  1. 一种横向对版系统,用于纺织印花机,所述横向对版系统包括:A lateral alignment system for a textile printing machine, the lateral alignment system comprising:
    拉版电机;Pulling motor
    拉杆,所述拉版电机将旋转力矩传递给所述拉杆;a drawbar, the pull motor transmits a rotational torque to the drawbar;
    丝母,所述拉杆的外螺纹与所述丝母的内螺纹相啮合;a thread, the external thread of the rod is engaged with the internal thread of the nut;
    支撑板,所述支撑板固定至版辊的轴承座;a support plate fixed to the bearing seat of the plate roller;
    拉套,所述拉套连接至拉杆的一端部;和a pull sleeve, the pull sleeve being connected to one end of the pull rod; and
    内套,所述内套与所述拉套固定在一起,并且构造成轴向固定地连接至版辊的轴端;An inner sleeve fixed to the pull sleeve and configured to be axially fixedly coupled to the axial end of the plate roll;
    其中,所述拉版电机固定在所述支撑板上,所述支撑板设置有一丝母孔,用于固定地安装所述丝母;Wherein the pull-type motor is fixed on the support plate, and the support plate is provided with a wire mother hole for fixedly mounting the silk mother;
    其中,所述拉杆、丝母、拉套和内套都与版辊同轴地对准;并且Wherein the tie rod, the thread nut, the pull sleeve and the inner sleeve are all aligned coaxially with the plate roll;
    其中,所述横向对版系统安装在版辊的非驱动侧。Wherein the lateral facing system is mounted on the non-driving side of the plate roll.
  2. 如权利要求1所述的横向对版系统,其特征在于,所述拉套的轴向截面大体为U形的,在其封闭端部具有一轴向中心孔,所述拉杆的所述端部穿过该轴向中心孔并且轴向固定到所述拉套上。The laterally facing system of claim 1 wherein said pull sleeve has an generally U-shaped axial section and has an axial central bore at a closed end thereof, said end of said tie rod Through the axial center hole and axially fixed to the pull sleeve.
  3. 如权利要求2所述的横向对版系统,其特征在于,拉套在轴向上相对于拉杆固定,并且允许拉杆相对于拉套转动。The laterally facing system of claim 2 wherein the pull sleeve is axially fixed relative to the tie rod and allows the pull rod to rotate relative to the pull sleeve.
  4. 如权利要求3所述的横向对版系统,其特征在于,拉杆穿过该轴向中心孔的部分的直径小于该轴向中心孔的直径,使得拉套和内套能够与拉杆一起轴向移动,但不随拉杆一起转动。The laterally facing system of claim 3 wherein the portion of the pull rod that passes through the axial center bore has a diameter that is less than the diameter of the axial center bore such that the pull sleeve and the inner sleeve are axially movable with the pull rod But does not rotate with the lever.
  5. 如权利要求2所述的横向对版系统,其特征在于,所述内套大体为套筒状的。The laterally facing system of claim 2 wherein said inner sleeve is generally sleeve-shaped.
  6. 如权利要求5所述的横向对版系统,其特征在于,版辊的轴端同轴地设置有一延伸部,该延伸部可旋转地安装在所述内套内,使得内套在移动时能够带动该延伸部、进而带动版辊一起轴向移动。A laterally facing system according to claim 5, wherein the shaft end of the plate roller is coaxially provided with an extension portion rotatably mounted in the inner sleeve so that the inner sleeve can be moved while moving The extension portion is driven to drive the plate roller to move axially together.
  7. 如权利要求6所述的横向对版系统,其特征在于,所述内套的外径与拉套的外径相同,使得两者能够对齐,从而组合成具有圆柱形外表面的U状结构,该U状结构的内部容置所述延伸部。 The laterally facing system of claim 6 wherein said outer sleeve has an outer diameter that is the same as an outer diameter of said pull sleeve such that the two can be aligned to form a U-shaped structure having a cylindrical outer surface, The extension of the interior of the U-shaped structure is received.
  8. 如权利要求7所述的横向对版系统,其特征在于,所述拉套的内径小于内套的内径,所述拉套的敞口端部被制成台阶状的,使得两者对齐在一起时,所述内套的端部能够卡在该台阶状的敞口端部上。The laterally facing system of claim 7 wherein said pull sleeve has an inner diameter that is less than an inner diameter of said inner sleeve, said open end of said pull sleeve being stepped such that the two are aligned The end of the inner sleeve can be caught on the stepped open end.
  9. 如权利要求8所述的横向对版系统,其特征在于,所述延伸部的外径小于版辊的轴端的外径,从而在延伸部与版辊的轴端之间形成肩部。The laterally facing system of claim 8 wherein said extension has an outer diameter that is less than an outer diameter of the axial end of the plate roll to form a shoulder between the extension and the axial end of the plate roll.
  10. 如权利要求9所述的横向对版系统,其特征在于,所述延伸部通过轴承安装在所述内套内,所述延伸部的末端固定有端盖,所述端盖的外径大于延伸部的外径,而所述内套的内表面在靠近版辊的端部处具有向内突出的突出部,由此所述端盖、肩部、内套的突出部以及拉套的台阶状端部一起将轴承卡合就位,使得内套、轴承以及延伸部一起在轴向上跟随拉杆移动。The laterally facing system of claim 9 wherein said extension is mounted in said inner sleeve by a bearing, said end of said extension being secured with an end cap, said outer diameter of said end cap being greater than an extension An outer diameter of the inner portion, and an inner surface of the inner sleeve has an inwardly projecting protrusion at an end portion near the plate roller, whereby the end cap, the shoulder portion, the protruding portion of the inner sleeve, and the stepped shape of the pull sleeve The ends together snap the bearing into position such that the inner sleeve, the bearing, and the extension together move axially following the drawbar.
  11. 如权利要求1所述的横向对版系统,其特征在于,所述拉版电机通过相啮合的第一齿轮和第二齿轮将旋转力矩传递给所述拉杆。The laterally facing system of claim 1 wherein said sprocket motor transmits a rotational torque to said drawbars via first meshing gears and second gears.
  12. 如权利要求11所述的横向对版系统,其特征在于,第一齿轮和第二齿轮的齿的轴向尺寸不同,使得一个齿轮在跟随拉杆轴向移动时不会脱离另一个齿轮。The laterally facing system of claim 11 wherein the teeth of the first gear and the second gear are of different axial dimensions such that one gear does not disengage from the other when moving axially following the drawbar.
  13. 如权利要求1所述的横向对版系统,其特征在于,所述轴承座内通过圆锥滚动轴承安装版辊的轴端,该圆锥滚动轴承的内圈能够随着版辊的轴端一起轴向移动,而外圈固定至轴承座。The laterally facing system of claim 1 wherein said bearing housing mounts a shaft end of the plate roller through a tapered roller bearing, the inner ring of the tapered roller bearing being axially movable along with the axial end of the plate roller, The outer ring is fixed to the bearing housing.
  14. 如权利要求1所述的横向对版系统,其特征在于,还设置有位移检测器,用于检测版辊的轴向移动距离。The laterally facing system of claim 1 further comprising a displacement detector for detecting an axial movement distance of the plate roller.
  15. 如权利要求14所述的横向对版系统,其特征在于,所述位移检测器为用于检测拉杆的旋转角度的电位器。The laterally facing system of claim 14 wherein said displacement detector is a potentiometer for detecting a rotational angle of the drawbar.
  16. 如权利要求14所述的横向对版系统,其特征在于,所述位移检测器通过固定板安装在所述支撑板上,所述固定板通过可轴向伸缩的桩头安装至支撑板。A laterally facing system according to claim 14, wherein said displacement detector is mounted on said support plate by a fixed plate mounted to the support plate by an axially extendable pile head.
  17. 如权利要求1所述的横向对版系统,其特征在于,所述版辊的驱动侧的轴端设置有导套,所述导套的壁中轴向设置有至少一个导柱孔,导柱孔内可滑动地安装有导柱,所述导柱连接至驱动装置,在驱动装置的作用下导柱绕版辊的中心轴线公转,从而驱动版辊旋转,或者与之相反,导柱设置在所述导套上,导柱孔设置在所述驱动装置上,在驱动装置的作用下导柱绕版辊的中心轴线公转,从而驱动版辊旋转。 The lateral alignment system according to claim 1, wherein a shaft end of the driving side of the plate roller is provided with a guide bush, and at least one guide post hole is axially disposed in the wall of the guide bush, and the guide post A guide post is slidably mounted in the hole, and the guide post is connected to the driving device, and the guide column revolves around the central axis of the plate roller under the action of the driving device, thereby driving the plate roller to rotate, or conversely, the guide column is disposed at On the guide sleeve, the guide post hole is disposed on the driving device, and under the action of the driving device, the guide post revolves around the central axis of the plate roller, thereby driving the plate roller to rotate.
PCT/CN2017/073760 2016-12-27 2017-02-16 Horizontal registration system WO2018120377A1 (en)

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TWI637855B (en) 2018-10-11

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