WO2018117375A1 - Grain peeling method having excellent milling yield and peeling device thereof - Google Patents

Grain peeling method having excellent milling yield and peeling device thereof Download PDF

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Publication number
WO2018117375A1
WO2018117375A1 PCT/KR2017/010275 KR2017010275W WO2018117375A1 WO 2018117375 A1 WO2018117375 A1 WO 2018117375A1 KR 2017010275 W KR2017010275 W KR 2017010275W WO 2018117375 A1 WO2018117375 A1 WO 2018117375A1
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Prior art keywords
rice
brown rice
brown
color
sorter
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PCT/KR2017/010275
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French (fr)
Korean (ko)
Inventor
최보규
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최보규
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Application filed by 최보규 filed Critical 최보규
Priority to CN201780079927.0A priority Critical patent/CN110099753A/en
Publication of WO2018117375A1 publication Critical patent/WO2018117375A1/en
Priority to PH12019501415A priority patent/PH12019501415A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B1/00Preparing grain for milling or like processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B7/00Auxiliary devices
    • B02B7/02Feeding or discharging devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour

Definitions

  • the present invention relates to a grain stripping method and a stripping device having excellent milling yield. Specifically, only grains (rice and rice stripped grains) which have not been stripped by using a brown rice sorting means (color sorter or brown rice color sorter) are returned to the brown rice. This is to improve the processing and degreasing performance of the brown rice and to reduce the breakage of grain, thereby significantly improving the mill yield and quality.
  • a brown rice sorting means color sorter or brown rice color sorter
  • the stripping or milling process is essential for processing grains such as rice.
  • the rice husks are removed using a brown rice machine, then the brown rice of the good is separated by a brown rice separator, and then transferred to a subsequent line (following process) to be processed and weighed into white rice.
  • FIG. 1 is a block diagram of a conventional grain peeling apparatus 1, and a stone separator 2 for removing stones and foreign substances contained in a raw material (rice) to be introduced, and a rice husk (shell) of rice from which stones and foreign substances have been removed.
  • Brown rice grinder (3) to make, rice husks to remove chaff from rice, brown rice, and chaff introduced from the brown rice machine (3), and brown rice separator for sorting brown rice from which rice husks have been removed and unsepared rice (5) ),
  • a chungcheong separator (6) for removing unrefined brown rice (blue tooth) contained in the brown rice separated and separated by the brown rice separator (5), and a brown rice erection machine for separating and removing stones and foreign matters in the chungcheok selected brown rice ( 7)
  • the rice polisher 8 which peels off the bran layer (surface) of brown rice by rubbing and / or grinding method, and turns it into white rice
  • the rice grinder 9 which removes the rice bran and the foreign material, etc.
  • a vibrating separator 10 for removing rice lumps and foreign matters contained in white rice and different colors from white rice. It includes a color sorting and foreign matter sorter 11 for separating (selecting) and removing foreign matters, colored grains, and damaged grains, and an automatic weighing packing machine 12 for packaging while weighing the selected white rice at a predetermined capacity.
  • FIG. 2 illustrates a process of returning the brown rice and the undegreased rice separated by the brown rice separator 5 back to the brown rice machine 3 to detach the rice.
  • the precipitated rice is the first conveyor C1.
  • the rice bran is stripped and then removed by the chaff bulge (4), and the rice bran is stripped through the hopper (H1) and the rice bran stripped brown rice and rice stripped rice (rice husk remaining in a portion of brown rice) Is put into the brown rice separator (5) via the second conveyor (C2) and the hopper (H2) to separate the brown rice and rice stripped rice, and the brown rice of the separated good is transferred to the subsequent line, processed and weighed into white rice .
  • the quality of brown rice is greatly degraded. That is, the brown rice separator 5 cannot separate only grains which are not detached by the sorting plate, and separates the sections in which the shells are detached from the grains separated by the sorting plate and the sections in which the grains are not detached. Since all the mixed sections are returned to the brown rice (3), the already removed shelled rice passes through the roller (ROLLER) of the brown rice (3) in double and triple, and the wound and cracks are generated by pressure and twist. Brown rice breaks or cuts in post-processing, resulting in lower yields and significant economic losses.
  • brown rice production is reduced by 20-30% due to the large amount of unneeded reversion. For example, when producing about 7 tons of brown rice per hour, the yield of about 2.2 tons per hour is reduced and the road yield is greatly reduced.
  • the present invention by using only the brown rice sorting means (color sorter or brown rice color sorter) to return only the undegreased rice (a small amount of rice) to the brown rice so that the complete detachment to increase the processing capacity and detachment performance of the brown rice and reduce the breakage of grain
  • An object of the present invention is to provide a method for stripping grains and a stripping device having excellent milling yield, or a high yield and good quality.
  • Grain stripping method of the present invention comprises the steps of: a) detaching the husks of rice using brown rice, b) removing the husks stripped with chaff, and c) separating and separating rice and brown rice with a brown rice separator. And d) screening the primary color by mixing the rice and brown rice with a color sorter, and e) sorting the second color by returning the defective color screened to the color sorter, and f) sorting the second color.
  • the defective product may be returned to the brown rice and the good brown rice is returned to the color sorter to sort again, and g) transferring the first and second color-selected good brown rice to the subsequent line.
  • Grain stripping method of the present invention a) step of removing the husks (rice husk) of rice using brown rice, b) removing the husks (chaff) stripped with chaff, c) rice (or rice without rice) ) Separating and browning rice, and d) Determining a mixture of rice (or rice and rice) and brown rice, but transfer the brown rice of the good to the subsequent line and transfer rice (or rice and rice) and brown rice.
  • the mixed product is transferred to a color sorter (or brown rice color sorter), which is a means of brown rice sorting, e) a step of sorting brown rice with a color sorter, and a step of sorting a rice and brown rice blend with a color sorter, f) color
  • a color sorter or brown rice color sorter
  • f) color The rice and brown rice mixed product is sorted by a sorter, but if it is a defective product containing rice and rice without rice by sorting, the rice is returned to the brown rice so that the rice and undeparted rice are detached and transferred to the subsequent line if the rice is not defective.
  • After processing processing processing It may include the step.
  • Grain stripping method of the present invention A) step of removing the husks (rice husk) of rice using a brown rice, B) removing the husks stripped with chaff, C) separating and separating rice and brown rice, D ) Judging the mixed product mixed with rice and brown rice to determine that the good brown rice is transferred to the subsequent line, E) screening the brown rice by color sorter, F) screening the first stage by color sorter, G) color sorter 2 stages of screening, H) 3 stages of screening with color sorter, I) Determination of rice and devital rice and good brown rice, return rice and devital rice to brown rice and good quality brown rice to be transferred to the next line J) transferring the good quality brown rice to a subsequent line.
  • a color sorter may be installed at the rear end of the brown rice separator to select rice and rice without rice and brown rice selected by the brown rice separator, but only rice and rice without rice are returned to the brown rice so that they can be completely detached.
  • Grain stripping apparatus of the present invention includes a brown rice to remove the chaff of rice extracted, a chaff to remove the chaff stripped by the brown rice, and a brown rice separator for separating rice and rice stripped rice chaff
  • the color sorter may be any one of a color sorter, an infrared (NIR) foreign color sorter, a specific gravity sorter, a shape sorter, and a roughness sorter.
  • NIR infrared
  • the present invention uses a color sorter (or brown rice color sorter) 13 installed at the rear end of the brown rice separator 5 to return only a small amount of rice to the brown rice machine 3 to be completely detached. Treatment capacity and desorption performance of) is greatly improved, and the grain is hardly damaged, so that the milling yield, or the milling yield and quality are greatly improved.
  • a color sorter or brown rice color sorter 13 installed at the rear end of the brown rice separator 5 to return only a small amount of rice to the brown rice machine 3 to be completely detached.
  • Treatment capacity and desorption performance of is greatly improved, and the grain is hardly damaged, so that the milling yield, or the milling yield and quality are greatly improved.
  • the present invention is to remove defective products, such as colored grains, sashimi, immature, etc. contained in the brown rice of the color-selected good-quality section (section that is not mixed with rice or rice leaves) while passing through the brown rice separator or mouth sorter in the brown rice sorting process.
  • This makes it possible to process only the brown rice of good products.
  • the colored granules, sami, unripe grains are discharged by using a separate defective product discharge chute installed in a brown rice separator to improve brown rice processing capacity and stripping performance and to reduce breakage of grain, thereby significantly improving milling yield and quality.
  • the present invention is to return the rice or non-departed rice in the rice mixing section of the brown rice separator to the brown rice by using some of the chute of the color sorter to be completely detached and then re-selected by the color sorter so that the brown rice processing capacity and detachment Improved performance and reduced breakage of cereals have the effect of significantly improving mill yield and quality.
  • the present invention divides or expands the various chutes of the color separator to separate the rice and brown rice mixture discharged from the brewing section of the brown rice separator and the rice and brown rice mixture discharged from the honmi section, but only the rice and brown rice mixed product into the color sorter
  • the brown rice processing capacity and stripping performance is improved, and the breakage of grain is reduced, thereby improving the mill yield and quality.
  • the brown rice and the rice are completely separated and sorted by the color sorter 13, and the brown rice of the separated and sorted good products, or the unseamed brown rice is not returned to the brown rice machine 3 to the subsequent line.
  • the brown rice machine (3) Immediately transported to go through the post-processing process, and only 5 ⁇ 15% of rice is returned to the brown rice machine (3) to be completely dismantled, thereby significantly improving the milling yield (productivity). It is a very useful invention that does not occur, such as a large quality (quality) is largely formed, and the energy, cost and time is reduced by reducing the amount of return.
  • 1 is an overall configuration diagram of a conventional invention.
  • FIG. 2 is a diagram illustrating a process of re-departing by returning the brown rice and rice stripped rice separated by the brown rice separator to the brown rice according to the related art.
  • FIG 3 is an overall configuration diagram showing an example of the present invention.
  • FIG. 4 is a flow chart of the grain stripping method shown as an example of the present invention.
  • FIG. 5 is a flow chart of the grain stripping method shown as another example of the present invention.
  • FIG. 6 is a flow chart of the grain stripping method shown as another example of the present invention.
  • FIG. 7 is a diagram showing the process of re-departing again by returning the rice and rice and rice stripped rice separated by a brown rice separator to a brown rice shown in an embodiment of the present invention.
  • FIG. 8 is a block diagram of a color sorter shown as an example of the present invention.
  • the present invention provides a grain stripping method for demounting and removing rice husks using a brown rice machine (3) and then selecting rice and brown rice with a brown rice separator (5);
  • a rice sorter (or brown rice color sorter) 13 which is a brown rice sorting means, is installed at the rear end of the brown rice separator 5 to sort rice or rice stripped rice and brown rice selected by the brown rice separator 5,
  • the yield of the mill is greatly improved.Therefore, cracks, cuttings, and waste do not occur, and the quality (quality) is greatly improved. Accordingly configured to save energy.
  • FIG 3 is a configuration of the grain stripping device 15 shown as an example of the present invention, a color sorter 13 is installed at the rear end of the brown rice separator 5, the rice and rice stripped rice back to the rice mill (3) completely removed By doing so, the processing capacity and stripping performance of the brown rice 3 is greatly improved, and the grain is hardly damaged, so that the mill yield and quality are greatly improved.
  • Grain stripping device 15 of the present invention is a stone mill 2 for removing the stone and foreign matter contained in the raw material (rice) to be introduced, and the rice bran (shell) of the rice husk (shell) of the stone and foreign matter removed ( 3), rice husks removed from rice, rice uncooked rice, brown rice, and chaff introduced from brown rice machine (3), rice husks (4) to remove rice husk, brown rice separator (5) to sort brown rice and rice, and brown rice of good quality
  • a color sorter (13) which is transferred to the clarifier (6) of the subsequent line, and the rice and rice unseeded are returned to the brown rice (3), and the foreign matter is removed, and the unripe (blue tooth) contained in the brown rice of the selected and separated good.
  • the clarifier (6) for removing the bran, the brown masonry (7) for separating and removing stones and foreign matters from the clarified brown rice, and peeling off the base layer (surface) of the brown rice by the friction and / or polishing method A rice polisher (8) for painting with white rice, a rice polisher (9) for removing rice bran and foreign matters on the surface of the polished rice, Vibration sorter (10) to remove rice lump and foreign matter contained in white rice, color sorting and foreign matter sorter (11) to separate (selection) to remove (selection) the foreign matter and colored grains and damage grains different from white rice and color, and color selection It includes an automatic weighing packaging machine 12 for packaging while weighing the white rice at a predetermined capacity.
  • the color sorter 13 may include a color sorter for selecting brown rice, white rice, foreign matters, and the like, and an infrared (NIR) foreign color sorter for sorting brown rice, white rice, foreign matters, and the like, and brown rice, white rice, foreign matters, and the like.
  • NIR infrared
  • Examples include a specific gravity sorter for sorting by weight, a shape sorter for sorting brown rice, white rice, and foreign matter into shapes, and a roughness sorter for sorting brown rice, white rice, and foreign matter with roughness, and of course, brown rice, white rice, and foreign matter.
  • Other sorters are included that can separate and screen.
  • Embodiments of the present invention grain peeling method are as follows.
  • Figure 4 is a flow chart of the grain stripping method shown in an embodiment of the present invention, by returning the defective products (rice and rice unseeded rice) selected by the brown rice sorting machine back to the brown rice so that it is completely detached and then sorted again by the color sorter. This improves the processing capacity and stripping performance of the brown rice and reduces the breakage of grains, thereby greatly improving the mill yield and quality.
  • a color sorter or brown rice color sorter
  • brown rice (S7) is transferred to the subsequent line and then processed (S8) It includes.
  • the amount returned is selected from the primary chute in the form of a color sorter, for example, a single-stage rice sorter, and the separation (ejection) as defective in the primary sorting includes not only rice but also some of the dehydrated brown rice.
  • the shell (chaff) is completely removed by putting it into a rice mill using a transfer equipment such as a return elevator or a conveyor to detach it.
  • the separated (ejected) from the color sorter has the advantage of being able to remove only the rice and the non-partial rice by using the built-in elevator (bucket conveyor or bucket elevator) or the external transport equipment in the color sorter when returning.
  • FIG. 5 is a flow chart of the grain stripping method shown in another embodiment of the present invention, by using a color sorter (or brown rice color sorter) by returning the defective products, such as rice and rice uncut rice to the brown rice completely detached by the next color sorter
  • brown rice processing ability and stripping performance is improved, and breakage of grain is reduced, so that the yield and quality of the mill are greatly improved.
  • the amount returned is selected from the primary chute in the form of a color sorter, for example, a single-stage rice sorter, and the separation (ejection) as defective in the primary sorting includes not only rice but also some of the dehydrated brown rice.
  • the shell (chaff) is completely removed by putting it into a rice mill using a transfer equipment such as a return elevator or a conveyor to detach it.
  • the separated (ejected) from the color sorter has the advantage of being able to remove only the rice and the non-partial rice by using the built-in elevator (bucket conveyor or bucket elevator) or the external transport equipment in the color sorter when returning.
  • the present invention is to remove defective products, such as colored grains, sashimi, immature, etc. contained in the brown rice of the color-selected good-quality section (section that is not mixed with rice or rice leaves) while passing through the brown rice separator or mouth sorter in the brown rice sorting process.
  • This makes it possible to process only the brown rice of good products.
  • the colored granules, Sami, unmaturated can be discharged using a separate defective discharge chute installed in the brown rice separator.
  • the present invention by using some of the chute of the color sorter to return the rice or non-departed rice in the rice mixing section of the rice separator to the brown rice by completely demounted and then re-selected by the color sorter to configure the brown rice processing ability and Improved stripping performance and reduced breakage of grain result in significantly improved mill yield and quality.
  • the present invention by distributing or expanding the various chute of the color sorter to separate the rice and brown rice mixture discharged from the brown rice section and the Honmi section discharged from the brewing section of the brown rice separator, but only the rice and brown rice mixed product into the color sorter
  • the brown rice processing capacity and stripping performance are improved, and the breakage of grain is reduced, which significantly improves the milling yield and quality.
  • FIG 6 is a flow chart of the grain stripping method shown in another embodiment of the present invention, by using a color sorter, such as the three-stage color sorter illustrated in Figure 8 to return rice and non-seeded rice to the rice mill completely removed and then color
  • a color sorter such as the three-stage color sorter illustrated in Figure 8 to return rice and non-seeded rice to the rice mill completely removed and then color
  • the brown rice processing capacity and stripping performance is improved, and the breakage of grain is reduced, so that the mill yield and quality are greatly improved.
  • a color sorter which is a means of brown rice sorting (S24), a step of sorting brown rice with a color sorter (S25), and one stage sorting with a
  • the color sorter is a three-stage color sorter that selects colors over three stages
  • rice and rice undished rice and brown rice are mixed, 50 to 60% of brown rice is selected by one stage, followed by two stages. 70-80% of brown rice is selected by screening, 99.9% of brown rice is screened by subsequent three-stage screening, and then transferred to the subsequent line for processing. The rice stripped rice is returned to a brown rice and completely removed.
  • FIG. 8 shows a three-stage color sorter illustrated as a color sorter 13, which is installed on the base 16 and receives rice and rice unleashed rice and brown rice 17 discharged from the brown rice separator 5.
  • the primary supply of the rice supply and rice stripping rice and brown rice 17 which is installed at the lower end of the vibration supply unit 18 and the vibration supply unit 18 for feeding and supplying to the sorting unit 19 and falling along the first inclined chute 20.
  • the first stage sorting unit 19 for sorting and the second stage for sorting the rice, rice unseeded rice and brown rice 22 which fall on the lower end of the first stage sorting unit 19 and fall along the second inclined chute 21.
  • the three-stage sorting section 26 installed at the lower end of the sorting section 23 and the two-stage sorting section 23 and sorting the rice, the rice stripped rice, and the brown rice 25 falling along the third inclined chute 24 in the third stage.
  • a discharge pipe 28 for discharging the rice and the rice stripped rice 27 separated in the first stage sorting process and returning it to the brown rice machine 3, and the rice and rice stripped rice separated in the two stage sorting process.
  • the first, second, and third stage selection units 19, 23, and 26 fall along the inclined chutes 20, 21, and 24 using color CCD cameras 38, 39, and 40.
  • the image of the mixture is judged by the controller 37, but the rice and rice stripped rice 27, 29, 33 are instantaneously injected with high-pressure compressed air and discharged into the discharge pipes 28, 30, 34 respectively.
  • 1, 2, 3 injection nozzles (41) (42) (43) and the first, second, and third manifolds (44) (45) (46) are respectively provided, and by the three-stage color selection good quality brown rice (31) Is screened very efficiently and transported to subsequent lines.
  • Reference numerals 47, 48, 49 and 50 are auxiliary chutes.
  • Brown rice screening using the color sorter in the present invention is illustrated as a three-stage screening, it can of course be selected in two or four or four or more stages.
  • the 7 is a main configuration of the grain stripping device shown as an example of the present invention, the brown rice and rice stripped rice separated by the brown rice separator 5 using the color sorter 13 and then the brown rice of the good product to the subsequent line It shows the process of transferring and returning the rice and rice unseed rice to the brown rice mill 3, and completely dismantled.
  • the precipitated rice is transferred to the rice mill 3 via the first conveyor C1 and the hopper H1.
  • the rice husks are thrown away and then removed by the rice husks (4).
  • the rice and rice stripped rice husks are introduced into the brown rice separator (5) via the second conveyor (C2) and the hopper (H2).
  • Wawa rice stripped rice is separated, the brown rice of the good separated by the brown rice separator (5) is transferred to the subsequent line through the eighth conveyor (C8), processed and weighed into white rice, containing rice and rice stripped rice
  • the brown rice is transferred to the color sorter (13) and sorted again, 7 It is returned to the brown rice machine (3) via the conveyor (C7) and the hopper (H1), completely dismounted, and then transferred to the subsequent line through the chaff bulge (4) and brown rice separator (5).
  • Rice and brown rice are returned to the color sorter 13 firstly via the sixth conveyor C6 and are sorted secondly. Rice and brown rice not sorted out of the unleaded rice are sorted out via the fifth conveyor C5.
  • the final good brown rice is transferred to the subsequent line through the eighth conveyor (C8) and is unsaturated contained in the brown rice of the good by the post-process, for example, the clarifier 6 Brown rice (blue tooth) is removed, stones and foreign matters in the brown rice selected for clarification by the brown rice crusher (7) are separated, and a layer of the brown rice (surface) that is precipitated by friction and / or polishing by the rice mill (8).
  • the clarifier 6 Brown rice blue tooth
  • stones and foreign matters in the brown rice selected for clarification by the brown rice crusher (7) are separated, and a layer of the brown rice (surface) that is precipitated by friction and / or polishing by the rice mill (8).
  • White rice coated with white rice while being stripped The rice bran and foreign matters on the surface are removed, and the rice lumps and foreign matters contained in the white rice are removed by the vibrating separator 10, and the foreign matters and colored granules different from the white rice and color by the color sorter and the foreign matter sorter 11 are removed. Damaged grains and the like are separated (selected), and the white rice, which is color-selected by the automatic weighing packing machine 12, is automatically packaged while being weighed at a predetermined capacity.
  • V1 (V2) is a direction switching valve
  • G is a gate provided under the hopper (H1) (H2).
  • the present invention is to remove the rice and the rice unseparated by the color sorter 13 only to return to the brown rice (3) via the seventh conveyor (C7) and the hopper (H1) again (second) detaching process As it is completely dismounted during the process, the milling yield is greatly improved and quality deterioration is prevented.
  • the brown rice and rice are completely separated by the color sorter 13, and the brown rice of the separated and sorted good products is transferred directly to the subsequent line without being returned to the brown rice machine 3 to undergo a post-process. Only about 5 ⁇ 15% of rice and non-thick rice are returned to the brown rice machine (3) and completely removed so that the milling yield (productivity) is greatly improved, and cracking, cutting, and wrapping do not occur. ) Is largely shaped, and energy, cost and time are saved as the amount of return is reduced.
  • the yield is increased by increasing the quality of brown rice.
  • the brown rice yield is increased, and the white rice yield is increased due to the reduction of envelopment.
  • the production yield for example, the mill yield is greatly improved, the amount of return is reduced and the energy (power) consumption is reduced.
  • the present invention is intended for the sake of convenience of description, but can be applied to the stripping process of all grains including 'rice'.

Abstract

The present invention relates to a grain peeling method and a peeling device thereof, which are capable of improving brown rice processing capability and husking performance by using a brown rice sorting means and returning only grains which have not been husked (unhusked grains) to a husker such that the unhusked grains are completely husked, and of greatly improving milling yield and grain quality by reducing damage to the grains, wherein the grain peeling method of the present invention can comprise the steps of: a) husking rice husks by using a husker; b) removing the husked peels by means of a husk blower; c) separately sorting rice and brown rice by means of a brown rice separator; d) performing first color sorting on a rice and brown rice mixed product by means of a color sorter; e) performing second color sorting by returning a first color-sorted defective product to the color sorter; f) repeatedly sorting the same by returning the second color-sorted defective product to the husker and returning brown rice of fair quality to the color sorter; and g) transferring the first and second color-sorted brown rice of fair quality to a subsequent line.

Description

도정 수율이 우수한 곡물 탈피방법 및 그 탈피장치Grain stripping method and its stripping device with excellent milling yield
본 발명은 도정 수율이 우수한 곡물 탈피방법 및 그 탈피장치에 관한 것으로, 상세하게는 현미선별수단(색채선별기 또는 현미 색채선별기)을 이용하여 탈부되지 않은 곡물(벼와 미 탈부 곡물)만 현미기로 되돌림시켜 완전 탈부되도록 함으로써 현미 처리능력과 탈부 성능을 향상시키고 곡물의 파손을 줄여 도정 수율과 미질이 크게 향상되도록 한 것이다.The present invention relates to a grain stripping method and a stripping device having excellent milling yield. Specifically, only grains (rice and rice stripped grains) which have not been stripped by using a brown rice sorting means (color sorter or brown rice color sorter) are returned to the brown rice. This is to improve the processing and degreasing performance of the brown rice and to reduce the breakage of grain, thereby significantly improving the mill yield and quality.
일반적으로 쌀과 같은 곡물을 가공하는 공정에는 탈피 또는 제현(현미제조)공정이 필수적이다. 예컨대 벼의 경우, 현미기를 이용하여 껍질인 왕겨를 탈부한 다음 현미분리기로 양품의 현미를 분리시킨 다음 후속 라인(후속 공정)으로 이송시켜 백미로 가공 및 계량 포장하게 된다. In general, the stripping or milling process is essential for processing grains such as rice. For example, in the case of rice, the rice husks are removed using a brown rice machine, then the brown rice of the good is separated by a brown rice separator, and then transferred to a subsequent line (following process) to be processed and weighed into white rice.
도 1은 종래 곡물 탈피장치(1)의 구성도로, 투입되는 원료(벼)에 함유된 돌과 이물질을 제거하는 석발기(2)와, 돌과 이물질이 제거된 벼의 왕겨(껍질)를 탈부시키는 현미기(3)와, 현미기(3)로부터 투입되는 벼, 현미, 왕겨 중에서 왕겨를 제거하는 왕겨풍구(4)와, 왕겨가 제거된 현미와 탈부되지 않은 벼를 선별하는 현미분리기(5)와, 현미분리기(5)에 의해 분리 선별된 현미 중에 함유된 미숙립 현미(청치)를 제거하는 청치선별기(6)와, 청치선별된 현미 중의 돌과 이물질 등을 분리 제거하는 현미석발기(7)와, 석발된 현미를 마찰 및/또는 연마 방식으로 현미의 겨층(표면)을 벗겨 백미로 도정하는 정미기(8)와, 도정된 백미 표면의 미강 및 이물질 등을 제거하는 연미기(9)와, 백미에 함유된 미강 덩어리 및 이물질 등을 제거하는 진동선별기(10)와, 백미와 색이 다른 이물질과 착색립과 피해립 등을 분리(선별) 제거하는 색채선별 및 이물선별기(11)와, 색채 선별된 백미를 소정 용량으로 계량하면서 포장하는 자동계량포장기(12)를 포함한다.1 is a block diagram of a conventional grain peeling apparatus 1, and a stone separator 2 for removing stones and foreign substances contained in a raw material (rice) to be introduced, and a rice husk (shell) of rice from which stones and foreign substances have been removed. Brown rice grinder (3) to make, rice husks to remove chaff from rice, brown rice, and chaff introduced from the brown rice machine (3), and brown rice separator for sorting brown rice from which rice husks have been removed and unsepared rice (5) ), A chungcheong separator (6) for removing unrefined brown rice (blue tooth) contained in the brown rice separated and separated by the brown rice separator (5), and a brown rice erection machine for separating and removing stones and foreign matters in the chungcheok selected brown rice ( 7), the rice polisher 8 which peels off the bran layer (surface) of brown rice by rubbing and / or grinding method, and turns it into white rice, and the rice grinder 9 which removes the rice bran and the foreign material, etc. of the polished rice surface. And a vibrating separator 10 for removing rice lumps and foreign matters contained in white rice and different colors from white rice. It includes a color sorting and foreign matter sorter 11 for separating (selecting) and removing foreign matters, colored grains, and damaged grains, and an automatic weighing packing machine 12 for packaging while weighing the selected white rice at a predetermined capacity.
도 2는 현미분리기(5)에 의해 분리된 현미 및 미(未)탈부된 벼를 현미기(3)로 되돌림시켜 재차 탈부하는 과정을 도시한 것으로, 석발된 벼가 제1 컨베어(C1)와 호퍼(H1)를 경유하여 현미기(3)로 투입되어 왕겨가 탈피된 다음 왕겨풍구(4)에 의해 제거되고, 왕겨가 탈피된 현미 및 미 탈부 벼(왕겨가 현미 일부에 남아 있는벼)는 제2 컨베어(C2)와 호퍼(H2)를 경유하여 현미분리기(5)로 투입되어 현미와 미 탈부 벼가 분리되며, 분리된 양품의 현미는 후속 라인으로 이송되어 백미로 가공 및 계량 포장된다. FIG. 2 illustrates a process of returning the brown rice and the undegreased rice separated by the brown rice separator 5 back to the brown rice machine 3 to detach the rice. The precipitated rice is the first conveyor C1. The rice bran is stripped and then removed by the chaff bulge (4), and the rice bran is stripped through the hopper (H1) and the rice bran stripped brown rice and rice stripped rice (rice husk remaining in a portion of brown rice) Is put into the brown rice separator (5) via the second conveyor (C2) and the hopper (H2) to separate the brown rice and rice stripped rice, and the brown rice of the separated good is transferred to the subsequent line, processed and weighed into white rice .
한편, 상기 현미분리기(5)에 의해 분리된 현미 중에는 미 탈부 벼가 다량으로 혼재되어 있어서 탈부가 필요하므로 제3 컨베어(C3)와 호퍼(H1)를 경유하여 현미기(3)로 되돌림시켜 재차(2차) 탈부하는 과정을 거치게 된다.On the other hand, in the brown rice separated by the brown rice separator (5) there is a large amount of rice stripped rice is mixed, so de-aerated is required to return to the brown rice (3) via the third conveyor (C3) and the hopper (H1) again. (Secondary) The disassembly process will take place.
즉, 후속 라인으로 이송되어야 할 현미의 상당수가 현미기(3)로 되돌림 되고 있으며, 이는 현미분리기(5)에서 왕겨가 미 탈부 벼만 선별하여 되돌림되도록 하는 것이 바람직하지만, 벼만 선별 분리하는 것이 불가능하여 현미분리기(5)의 선별분리판에서 벼(뉘)와 현미가 혼재된 일정구간을 모두 되돌림하고 있다. 이때 되돌림되는 물량은 현미분리기(5)에 의해 분리된 전체 물량의 20~30%에 달하며, 현미기(3)로 되돌림되는 물량의 85~95%는 왕겨가 탈부된 현미이고, 미 탈부된 벼는 15~5%로 소량에 해당하며, 이에 따라 다음과 같은 문제가 발생 된다.That is, a large number of brown rice to be transferred to the subsequent line is being returned to the brown rice (3), which is desirable to ensure that the rice hull in the brown rice separator (5) to return only the rice stripped rice, but it is impossible to separate only the rice In the sorting plate of the brown rice separator (5), both the rice and the brown rice are mixed in a certain section. At this time, the amount returned is 20 to 30% of the total amount separated by the brown rice separator (5), 85 to 95% of the amount returned to the brown rice (3) is brown rice with rice hulls detached, unriceped rice Is 15 ~ 5%, which corresponds to a small amount, resulting in the following problems.
첫째, 현미의 품질이 크게 저하된다. 즉, 현미분리기(5)는 선별판에 의해 탈부되지 않은 곡물만 따로 분리할 수 없고, 선별판에 껍질이 탈부된 곡물 구간과 탈부되지 않은 곡물이 섞인 구간을 구분하여 껍질이 탈부되지 않은 곡물이 섞인 구간을 전부 현미기(3)로 되돌림 하게 되므로 이미 껍질이 제거된 현미가 이중 삼중으로 현미기(3)의 롤러(ROLLER)를 통과하면서 압력과 비틀림으로 상처와 크랙이 발생하며, 이러한 피해를 입은 현미는 후공정에서 부러지거나 절미가 발생되면서 수율 저하로 이어져 상당한 경제적 손실이 발생된다.First, the quality of brown rice is greatly degraded. That is, the brown rice separator 5 cannot separate only grains which are not detached by the sorting plate, and separates the sections in which the shells are detached from the grains separated by the sorting plate and the sections in which the grains are not detached. Since all the mixed sections are returned to the brown rice (3), the already removed shelled rice passes through the roller (ROLLER) of the brown rice (3) in double and triple, and the wound and cracks are generated by pressure and twist. Brown rice breaks or cuts in post-processing, resulting in lower yields and significant economic losses.
이를테면, 현미기(3)로 되돌림되는 85~95%의 현미는 고압의 탈부 롤러를 불필요하게 통과하면서 피해(압력)을 받아 절미 발생 비율이 현저히 증가하면서 수율이 크게 저하된다. 또한 현미에 크랙이 발생하면서 정미 등 압력을 받는 후공정에서 절미나 싸래기로 변하게 되므로 도정 수율과 미질(품질)이 크게 저하된다. 예컨대 1시간당 약 7톤의 현미를 생산하는 경우 약 2.3톤의 현미 및 미 탈부 벼가 현미기(3)로 되돌림 되고 있어서 도정 수율과 미질이 크게 떨어진다. For example, 85% to 95% of the brown rice returned to the brown rice machine 3 receives damage (pressure) while passing unnecessarily through the high-pressure stripping roller, and the yield is greatly reduced while the rate of cutting off is significantly increased. In addition, since cracking occurs in brown rice, it is changed to cutting or wrapping in the post-process which is subjected to pressure such as rice milling, so that the milling yield and quality (quality) are greatly reduced. For example, when producing about 7 tonnes of brown rice per hour, about 2.3 tonnes of brown rice and undegreased rice are being returned to the brown rice machine (3), which greatly reduces the milling yield and quality.
둘째, 많은 량의 현미가 불필요한 되돌림으로 인하여 현미 생산량이 20~30% 감소된다. 예컨대 1시간당 약 7톤의 현미를 생산하는 경우 1시간당 약 2.2톤의 생산량이 감산되면서 도정 수율이 크게 떨어진다. Second, brown rice production is reduced by 20-30% due to the large amount of unneeded reversion. For example, when producing about 7 tons of brown rice per hour, the yield of about 2.2 tons per hour is reduced and the road yield is greatly reduced.
셋째, 되돌림 탈피에 의해 에너지(동력)가 불필요하게 낭비되는 등의 문제점이 있다.Third, there is a problem in that energy (power) is wasted unnecessarily by the return stripping.
본 발명은 현미선별수단(색채선별기 또는 현미 색채선별기)을 이용하여 탈부되지 않은 벼(소량의 벼)만 현미기로 되돌림시켜 완전 탈부되도록 함으로써 현미기의 처리능력 및 탈부 성능을 높이고 곡물의 파손을 줄여 도정 수율, 또는 도정 수율과 미질이 우수한 곡물 탈피방법 및 그 탈피장치를 제공함에 목적이 있다.The present invention, by using only the brown rice sorting means (color sorter or brown rice color sorter) to return only the undegreased rice (a small amount of rice) to the brown rice so that the complete detachment to increase the processing capacity and detachment performance of the brown rice and reduce the breakage of grain An object of the present invention is to provide a method for stripping grains and a stripping device having excellent milling yield, or a high yield and good quality.
본 발명의 곡물 탈피방법은, a) 현미기를 이용하여 벼의 껍질을 탈부하는 단계와, b) 왕겨풍구로 탈부된 껍질을 제거하는 단계와, c) 현미분리기로 벼와 현미를 분리 선별하는 단계와, d) 벼와 현미 혼합품을 색채선별기로 1차 색채 선별하는 단계와, e) 1차 색채 선별된 불량품을 색채선별기로 되돌림시켜 2차 색채 선별하는 단계와, f) 2차 색채 선별된 불량품은 현미기로 되돌림시키고 양품 현미는 색채선별기로 되돌림시켜 재차 선별하는 단계와, g) 1, 2차 색채 선별된 양품 현미를 후속라인으로 이송하는 단계를 포함할 수 있다.Grain stripping method of the present invention comprises the steps of: a) detaching the husks of rice using brown rice, b) removing the husks stripped with chaff, and c) separating and separating rice and brown rice with a brown rice separator. And d) screening the primary color by mixing the rice and brown rice with a color sorter, and e) sorting the second color by returning the defective color screened to the color sorter, and f) sorting the second color. The defective product may be returned to the brown rice and the good brown rice is returned to the color sorter to sort again, and g) transferring the first and second color-selected good brown rice to the subsequent line.
본 발명의 곡물 탈피방법은, 가) 현미기를 이용하여 벼의 껍질(왕겨)을 탈부하는 단계, 나) 왕겨풍구로 탈부된 껍질(왕겨)을 제거하는 단계, 다) 벼(또는 미 탈부 벼)와 현미를 분리 선별하는 단계, 라) 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품을 판단하되 양품의 현미는 후속 라인으로 이송하고 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품은 현미선별수단인 색채선별기(또는 현미 색채선별기)로 이송시키는 단계, 마) 색채선별기로 현미를 선별하는 단계와, 색채선별기로 벼와 현미 혼합품을 선별하는 단계, 바) 색채선별기로 벼와 현미 혼합품을 선별하되, 선별에 의해 벼와 미 탈부 벼가 포함된 불량품이면 현미기로 되돌림시켜 벼와 미탈부된 벼가 탈부되도록 하고 불량품이 아닌 양품의 현미인 경우 후속 라인으로 이송되어 후 가공 처리되는 단계, 를 포함할 수 있다.Grain stripping method of the present invention, a) step of removing the husks (rice husk) of rice using brown rice, b) removing the husks (chaff) stripped with chaff, c) rice (or rice without rice) ) Separating and browning rice, and d) Determining a mixture of rice (or rice and rice) and brown rice, but transfer the brown rice of the good to the subsequent line and transfer rice (or rice and rice) and brown rice. The mixed product is transferred to a color sorter (or brown rice color sorter), which is a means of brown rice sorting, e) a step of sorting brown rice with a color sorter, and a step of sorting a rice and brown rice blend with a color sorter, f) color The rice and brown rice mixed product is sorted by a sorter, but if it is a defective product containing rice and rice without rice by sorting, the rice is returned to the brown rice so that the rice and undeparted rice are detached and transferred to the subsequent line if the rice is not defective. After processing processing It may include the step.
본 발명 곡물 탈피방법은, A) 현미기를 이용하여 벼의 껍질(왕겨)을 탈부하는 단계, B) 왕겨풍구로 탈부된 껍질을 제거하는 단계, C) 벼와 현미를 분리 선별하는 단계, D) 벼와 현미가 혼합된 혼합품을 판단하여 양품 현미는 후속 라인으로 이송되게 판단하는 단계, E) 색채선별기로 현미를 선별하는 단계, F) 색채선별기로 1단 선별하는 단계, G) 색채선별기로 2단 선별하는 단계, H) 색채선별기로 3단 선별하는 단계, I) 벼와 미탈부 벼 및 양품 현미를 판단하여 벼와 미탈부 벼는 현미기로 되돌림시키고 양품 현미는 후속 라인으로 이송되게 판단하는 단계, J) 양품 현미를 후속 라인으로 이송하는 단계, 를 포함할 수 있다.Grain stripping method of the present invention, A) step of removing the husks (rice husk) of rice using a brown rice, B) removing the husks stripped with chaff, C) separating and separating rice and brown rice, D ) Judging the mixed product mixed with rice and brown rice to determine that the good brown rice is transferred to the subsequent line, E) screening the brown rice by color sorter, F) screening the first stage by color sorter, G) color sorter 2 stages of screening, H) 3 stages of screening with color sorter, I) Determination of rice and devital rice and good brown rice, return rice and devital rice to brown rice and good quality brown rice to be transferred to the next line J) transferring the good quality brown rice to a subsequent line.
본 발명의 곡물 탈피방법은, 현미기를 이용하여 벼의 왕겨를 탈부 및 제거한 다음 현미분리기로 벼와 현미를 선별하는 곡물 탈피방법에 있어서; 현미분리기의 후단에 색채선별기를 설치하여 현미분리기에 의해 선별된 벼와 미 탈부 벼와 현미를 선별하되 벼와 미 탈부 벼만 현미기로 되돌림시켜 완전 탈부되도록 함을 특징으로 할 수 있다.In the grain stripping method of the present invention, in the grain stripping method of removing and removing rice husks of rice using a brown rice machine and then screening rice and brown rice with a brown rice separator; A color sorter may be installed at the rear end of the brown rice separator to select rice and rice without rice and brown rice selected by the brown rice separator, but only rice and rice without rice are returned to the brown rice so that they can be completely detached.
본 발명의 곡물 탈피장치는, 석발된 벼의 왕겨를 탈부시키는 현미기와, 상기 현미기에 의해 탈부된 왕겨를 제거하는 왕겨풍구와, 왕겨가 탈부된 현미와 미 탈부 벼를 선별하는 현미분리기를 포함하되, 상기 현미분리기의 후단에 색채선별기를 설치하여 벼와 미 탈부 벼만 현미기로 되돌림시켜 완전 탈부되도록 함을 특징으로 할 수 있다.Grain stripping apparatus of the present invention includes a brown rice to remove the chaff of rice extracted, a chaff to remove the chaff stripped by the brown rice, and a brown rice separator for separating rice and rice stripped rice chaff By installing a color sorter at the rear end of the brown rice separator, only rice and rice without rice can be returned to the brown rice to be completely detached.
상기 색채선별기는 색채 선별기, 적외선(NIR) 이물색채선별기, 비중 선별기, 형상 선별기, 거칠기 선별기 중 어느 하나일 수 있다.The color sorter may be any one of a color sorter, an infrared (NIR) foreign color sorter, a specific gravity sorter, a shape sorter, and a roughness sorter.
본 발명은 현미분리기(5) 후단에 설치되는 색채선별기(또는 현미 색채선별기)(13)를 이용하여 벼와 탈부되지 않은 소량의 벼만 현미기(3)로 되돌림시켜 완전 탈부되도록 함으로써 현미기(3)의 처리능력 및 탈부성능이 크게 향상되고, 곡물이 거의 파손되지 않아 도정 수율, 또는 도정 수율과 미질이 크게 향상되는 효과가 있다.The present invention uses a color sorter (or brown rice color sorter) 13 installed at the rear end of the brown rice separator 5 to return only a small amount of rice to the brown rice machine 3 to be completely detached. Treatment capacity and desorption performance of) is greatly improved, and the grain is hardly damaged, so that the milling yield, or the milling yield and quality are greatly improved.
본 발명은 현미 선별공정에서 현미분리기 또는 입 선별기를 통과하면서 색채선별된 양품 구간(벼나 미탈부 벼가 혼입되는 않은 구간)의 현미 속에 포함된 불량품, 예컨대 착색립, 사미, 미숙립 등을 제거할 수 있어서 양품의 현미만 선별 처리할 수 있게된다. 상기 착색립, 사미, 미숙립은 현미분리기에 설치되는 별도의 불량품 배출 슈트를 이용하여 배출함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상되는 효과가 있다.The present invention is to remove defective products, such as colored grains, sashimi, immature, etc. contained in the brown rice of the color-selected good-quality section (section that is not mixed with rice or rice leaves) while passing through the brown rice separator or mouth sorter in the brown rice sorting process. This makes it possible to process only the brown rice of good products. The colored granules, sami, unripe grains are discharged by using a separate defective product discharge chute installed in a brown rice separator to improve brown rice processing capacity and stripping performance and to reduce breakage of grain, thereby significantly improving milling yield and quality.
본 발명은 색채선별기의 여러 슈트 중에서 일부 슈트를 이용하여 현미분리기의 벼 혼입구간에 있는 벼나 미탈부 벼를 현미기로 되돌림시켜 완전 탈부된 다음 색채선별기에 의해 재차 선별처리되도록 구성함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상되는 효과가 있다.The present invention is to return the rice or non-departed rice in the rice mixing section of the brown rice separator to the brown rice by using some of the chute of the color sorter to be completely detached and then re-selected by the color sorter so that the brown rice processing capacity and detachment Improved performance and reduced breakage of cereals have the effect of significantly improving mill yield and quality.
본 발명은 색채선별기의 여러 슈트를 배분, 또는 증설하여 현미분리기의 양품 구간에서 배출되는 현미와 혼미구간에서 배출되는 벼와 현미 혼합품을 분리시키되 벼와 현미 혼합품만 색채선별기로 투입시켜 양품의 현미가 색채 선별된 다음 후속 라인으로 이송 처리되도록 함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상되는 효과가 있다.The present invention divides or expands the various chutes of the color separator to separate the rice and brown rice mixture discharged from the brewing section of the brown rice separator and the rice and brown rice mixture discharged from the honmi section, but only the rice and brown rice mixed product into the color sorter By allowing the brown rice to be color-selected and then transferred to the subsequent line, the brown rice processing capacity and stripping performance is improved, and the breakage of grain is reduced, thereby improving the mill yield and quality.
본 발명은 색채선별기(13)에 의해 현미와 벼(뉘 또는 미 탈부 벼)가 완전 분리 선별되며, 분리 선별된 양품의 현미, 또는 탈부된 현미는 현미기(3)로 되돌림하지 않고 후속 라인으로 바로 이송시켜 후공정을 거치도록 하고, 약 5~15%에 해당하는 벼(뉘)만 현미기(3)로 되돌림시켜 완전 탈부되도록 함으로써 도정 수율(생산성)이 크게 향상되며, 크랙, 절미, 싸래기 등이 발생하지 않아 미질(품질)이 크게 형상되며, 되돌림 물량의 감소에 따라 에너지와 비용과 시간 등이 절감되는 효과가 있는 매우 유용한 발명이다.According to the present invention, the brown rice and the rice (seed or undegreased rice) are completely separated and sorted by the color sorter 13, and the brown rice of the separated and sorted good products, or the unseamed brown rice is not returned to the brown rice machine 3 to the subsequent line. Immediately transported to go through the post-processing process, and only 5 ~ 15% of rice is returned to the brown rice machine (3) to be completely dismantled, thereby significantly improving the milling yield (productivity). It is a very useful invention that does not occur, such as a large quality (quality) is largely formed, and the energy, cost and time is reduced by reducing the amount of return.
도 1 : 종래 발명의 전체 구성도.1 is an overall configuration diagram of a conventional invention.
도 2 : 종래 발명의 요부 구성도로, 현미분리기에 의해 분리된 현미 및 미(未) 탈부 벼를 현미기로 되돌림시켜 재차 탈부하는 과정을 도시한 도면.2 is a diagram illustrating a process of re-departing by returning the brown rice and rice stripped rice separated by the brown rice separator to the brown rice according to the related art.
도 3 : 본 발명 일 예로 도시한 전체 구성도.3 is an overall configuration diagram showing an example of the present invention.
도 4 : 본 발명 일 예로 도시한 곡물 탈피방법의 흐름도.4 is a flow chart of the grain stripping method shown as an example of the present invention.
도 5 : 본 발명 다른 예로 도시한 곡물 탈피방법의 흐름도.5 is a flow chart of the grain stripping method shown as another example of the present invention.
도 6 : 본 발명 또 다른 예로 도시한 곡물 탈피방법의 흐름도.6 is a flow chart of the grain stripping method shown as another example of the present invention.
도 7 : 본 발명 일 예로 도시한 요부 구성도로, 현미분리기에 의해 분리된 현미와 벼 및 미 탈부 벼를 현미기로 되돌림시켜 재차 탈부하는 과정을 도시한 도면.7 is a diagram showing the process of re-departing again by returning the rice and rice and rice stripped rice separated by a brown rice separator to a brown rice shown in an embodiment of the present invention.
도 8 : 본 발명 일 예로 도시한 색채선별기의 구성도.8 is a block diagram of a color sorter shown as an example of the present invention.
<부호의 설명><Description of the code>
(1)(15)--곡물 탈피장치 (2)--석발기(1) (15)-Grain stripping device (2)-Matter
(3)--현미기 (4)--왕겨풍구(3)-Brown Rice (4)-Chicken Rice Ball
(5)--현미분리기 (6)--청치선별기(5)-separator (6)-cheong separator
(7)--현미석발기 (8)--정미기(7)-Brownstone Erection (8)-Brewer
(9)--연미기 (10)--진동선별기(9)-Migratory (10)-Vibration Separator
(11)--색채선별 및 이물선별기 (12)--자동계량포장기(11)-color sorting and foreign material sorting machine (12)-automatic weighing packing machine
(13)--색채선별기(또는 현미 색채선별기)(13)-color sorter (or brown rice color sorter)
이하, 본 발명의 바람직한 실시 예들을 첨부한 도면에 따라 상세히 설명하고자 한다. 본 발명의 실시 예들을 설명함에 있어 도면들 중 동일한 구성 요소들은 가능한 한 동일 부호로 기재하고, 관련된 공지구성이나 기능에 대한 구체적인 설명은 본 발명의 요지가 모호해지지 않도록 생략하며, 또한, 첨부된 도면에 표현된 사항들은 본 발명의 실시 예들을 쉽게 설명하기 위해 도식화된 도면으로 실제로 구현되는 형태와 상이할 수 있다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the embodiments of the present invention, the same components are denoted by the same reference numerals as much as possible, and detailed descriptions of related well-known structures and functions will be omitted so as not to obscure the subject matter of the present invention. The matters expressed in the following may be different from the form actually embodied in the schematic diagram for easily explaining the embodiments of the present invention.
본 발명은 현미기(3)를 이용하여 벼의 왕겨를 탈부 및 제거한 다음 현미분리기(5)로 벼와 현미를 선별하는 곡물 탈피방법에 있어서; 현미분리기(5)의 후단에 현미선별수단인 색채선별기(또는 현미 색채선별기)(13)를 설치하여 현미분리기(5)에 의해 선별된 벼 또는 미(未) 탈부 벼와 현미를 선별하되 벼 또는 미 탈부 벼만 현미기(3)로 되돌림시켜 완전 탈부되도록 함으로써 도정 수율(생산성)이 크게 향상되며, 크랙, 절미, 싸래기 등이 발생하지 않아 미질(품질)이 크게 향상되며, 되돌림 물량의 감소에 따라 에너지가 절감되도록 구성된다.The present invention provides a grain stripping method for demounting and removing rice husks using a brown rice machine (3) and then selecting rice and brown rice with a brown rice separator (5); A rice sorter (or brown rice color sorter) 13, which is a brown rice sorting means, is installed at the rear end of the brown rice separator 5 to sort rice or rice stripped rice and brown rice selected by the brown rice separator 5, By returning only undegreased rice to the brown rice (3) to completely remove it, the yield of the mill (productivity) is greatly improved.Therefore, cracks, cuttings, and waste do not occur, and the quality (quality) is greatly improved. Accordingly configured to save energy.
도 3은 본 발명 일 예로 도시한 곡물 탈피장치(15)의 구성도로, 현미분리기(5)의 후단에 색채선별기(13)가 설치되어 벼와 미 탈부 벼만 현미기(3)로 되돌림시켜 완전 탈부되도록 함으로써 현미기(3)의 처리능력과 탈부 성능이 크게 향상되고 곡물이 거의 파손되지 않아 도정 수율과 미질이 크게 향상된다.Figure 3 is a configuration of the grain stripping device 15 shown as an example of the present invention, a color sorter 13 is installed at the rear end of the brown rice separator 5, the rice and rice stripped rice back to the rice mill (3) completely removed By doing so, the processing capacity and stripping performance of the brown rice 3 is greatly improved, and the grain is hardly damaged, so that the mill yield and quality are greatly improved.
본 발명 곡물 탈피장치(15)는, 투입되는 원료(벼)에 함유된 돌과 이물질을 제거하는 석발기(2)와, 돌과 이물질이 제거된 벼의 왕겨(껍질)를 탈부시키는 현미기(3)와, 현미기(3)로부터 투입되는 벼, 미 탈부 벼, 현미, 왕겨 중에서 왕겨를 제거하는 왕겨풍구(4)와, 현미와 벼를 선별하는 현미분리기(5)와, 양품의 현미는 후속 라인의 청치선별기(6)로 이송시키고 벼와 미 탈부 벼는 현미기(3)로 되돌림시키고 이물질은 제거하는 색채선별기(13)와, 선별 분리된 양품의 현미 중에 함유된 미숙립(청치)를 제거하는 청치선별기(6)와, 청치선별된 현미 중의 돌과 이물질 등을 분리 제거하는 현미석발기(7)와, 석발된 현미를 마찰 및/또는 연마 방식으로 현미의 겨층(표면)을 벗겨 백미로 도정하는 정미기(8)와, 도정된 백미 표면의 미강 및 이물질 등을 제거하는 연미기(9)와, 백미에 함유된 미강 덩어리 및 이물질 등을 제거하는 진동선별기(10)와, 백미와 색이 다른 이물질과 착색립과 피해립 등을 분리(선별) 제거하는 색채선별 및 이물선별기(11)와, 색채 선별된 백미를 소정 용량으로 계량하면서 포장하는 자동계량포장기(12)를 포함한다. Grain stripping device 15 of the present invention is a stone mill 2 for removing the stone and foreign matter contained in the raw material (rice) to be introduced, and the rice bran (shell) of the rice husk (shell) of the stone and foreign matter removed ( 3), rice husks removed from rice, rice uncooked rice, brown rice, and chaff introduced from brown rice machine (3), rice husks (4) to remove rice husk, brown rice separator (5) to sort brown rice and rice, and brown rice of good quality A color sorter (13), which is transferred to the clarifier (6) of the subsequent line, and the rice and rice unseeded are returned to the brown rice (3), and the foreign matter is removed, and the unripe (blue tooth) contained in the brown rice of the selected and separated good. The clarifier (6) for removing the bran, the brown masonry (7) for separating and removing stones and foreign matters from the clarified brown rice, and peeling off the base layer (surface) of the brown rice by the friction and / or polishing method A rice polisher (8) for painting with white rice, a rice polisher (9) for removing rice bran and foreign matters on the surface of the polished rice, Vibration sorter (10) to remove rice lump and foreign matter contained in white rice, color sorting and foreign matter sorter (11) to separate (selection) to remove (selection) the foreign matter and colored grains and damage grains different from white rice and color, and color selection It includes an automatic weighing packaging machine 12 for packaging while weighing the white rice at a predetermined capacity.
상기 색채선별기(13)는, 현미와 백미와 이물질 등을 색채로 선별하는 색채 선별기, 현미와 백미와 이물질 등을 적외선(NIR)으로 선별하는 적외선(NIR) 이물색채선별기, 현미와 백미와 이물질 등을 비중으로 선별하는 비중 선별기, 현미와 백미와 이물질 등을 형상으로 선별하는 형상 선별기, 현미와 백미와 이물질 등을 거칠기로 선별하는 거칠기 선별기 등으로 예로 들 수 있으며, 물론 현미와 백미와 이물질 등을 분리 선별할 수 있는 기타 방식의 선별기가 포함된다.The color sorter 13 may include a color sorter for selecting brown rice, white rice, foreign matters, and the like, and an infrared (NIR) foreign color sorter for sorting brown rice, white rice, foreign matters, and the like, and brown rice, white rice, foreign matters, and the like. Examples include a specific gravity sorter for sorting by weight, a shape sorter for sorting brown rice, white rice, and foreign matter into shapes, and a roughness sorter for sorting brown rice, white rice, and foreign matter with roughness, and of course, brown rice, white rice, and foreign matter. Other sorters are included that can separate and screen.
본 발명 곡물 탈피방법의 실시 예들은 다음과 같다.Embodiments of the present invention grain peeling method are as follows.
1. 실시예 1Example 1
도 4는 본 발명 일 실시예로 도시한 곡물 탈피방법의 흐름도로, 현미기 선별기에 의해 선별된 불량품(벼와 미탈부 벼)를 현미기로 되돌림시켜 완전 탈부된 다음 색채선별기에 의해 재차 선별처리되도록 함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상되도록 구성한 것이다.Figure 4 is a flow chart of the grain stripping method shown in an embodiment of the present invention, by returning the defective products (rice and rice unseeded rice) selected by the brown rice sorting machine back to the brown rice so that it is completely detached and then sorted again by the color sorter. This improves the processing capacity and stripping performance of the brown rice and reduces the breakage of grains, thereby greatly improving the mill yield and quality.
즉, 현미기를 이용하여 벼의 껍질(왕겨)을 탈부하는 단계(S1)와, 왕겨풍구(4)로 탈부된 껍질(왕겨)을 제거하는 단계(S2)와, 벼(또는 미 탈부 벼)와 현미를 분리 선별하는 단계(S3)와, 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품을 판단하되 양품의 현미는 후속 라인으로 이송하고 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품은 현미선별수단인 색채선별기(또는 현미 색채선별기)로 이송시키는 단계(S4)와, 색채선별기로 현미를 선별하는 단계(S5)와, 색채선별기로 벼와 현미 혼합품을 선별하는 단계(S5)와, 색채선별기로 벼와 현미 혼합품을 선별하되, 선별에 의해 벼와 미 탈부 벼가 포함된 불량품이면 현미기로 되돌림시켜 벼와 미탈부된 벼가 탈부되도록 하고 불량품이 아닌 양품의 현미인 경우(S7) 후속 라인으로 이송되어 후 가공 처리되는 단계(S8)를 포함한다.That is, the step (S1) of removing the husks (rice husk) of the rice using a brown rice, the step (S2) of removing the husks (chaff) stripped to the chaff bulge (4), and rice (or rice without rice) And the step of separating and sorting the brown rice (S3), and judging the mixed product of the rice (or rice and rice stripped rice) and brown rice, but the brown rice of the good is transferred to the subsequent line and the rice (or rice and rice stripped rice) and The mixed product of brown rice is transferred to a color sorter (or brown rice color sorter) which is a brown rice sorting means (S4), a step of sorting brown rice with a color sorter (S5), and a rice and brown rice blended product are sorted by a color sorter. Step (S5) and, if the selection of rice and brown rice mixed by color sorter, if the defective products containing rice and rice unseed rice by the screening to return to the brown rice so that rice and undeparted rice is detached and not good products In case of brown rice (S7) is transferred to the subsequent line and then processed (S8) It includes.
상기에서 되돌림 되는 양을 색채선별기, 예컨대 1단 쌀 선별기 형태의 1차 슈트에서 선별하고 1차 선별에서 불량으로 분리(이젝트) 되는 것은 벼(뉘)뿐 아니라 탈부된 현미도 일부 포함되므로 되돌림 슈트 또는 되돌림 승강기나 컨베어 등의 이송설비를 이용하여 현미기로 투입시켜 탈부함으로써 껍질(왕겨)이 완전 탈부된다. 즉 색채선별기에서 분리(이젝트)된 것은 되돌림시 색채선별기 내의 내장형 승강기(버킷 컨베어나 버킷 엘리베이터) 또는 외장형 이송설비를 사용함으로써 벼와 미탈부 벼만 제거할 수 있어서 정밀 선별에 유리한 장점이 있다.The amount returned is selected from the primary chute in the form of a color sorter, for example, a single-stage rice sorter, and the separation (ejection) as defective in the primary sorting includes not only rice but also some of the dehydrated brown rice. The shell (chaff) is completely removed by putting it into a rice mill using a transfer equipment such as a return elevator or a conveyor to detach it. In other words, the separated (ejected) from the color sorter has the advantage of being able to remove only the rice and the non-partial rice by using the built-in elevator (bucket conveyor or bucket elevator) or the external transport equipment in the color sorter when returning.
2. 실시예 22. Example 2
도 5는 본 발명 다른 실시예로 도시한 곡물 탈피방법의 흐름도로, 색채선별기(또는 현미 색채선별기)를 이용하여 불량품, 예컨대 벼 및 미탈부 벼를 현미기로 되돌림시켜 완전 탈부된 다음 색채선별기에 의해 재차 선별처리되도록 함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상되도록 구성한 것이다.Figure 5 is a flow chart of the grain stripping method shown in another embodiment of the present invention, by using a color sorter (or brown rice color sorter) by returning the defective products, such as rice and rice uncut rice to the brown rice completely detached by the next color sorter By sorting again, brown rice processing ability and stripping performance is improved, and breakage of grain is reduced, so that the yield and quality of the mill are greatly improved.
즉, 현미기를 이용하여 벼의 껍질(왕겨)을 탈부하는 단계(S11)와, 왕겨풍구(4)로 탈부된 껍질(왕겨)을 제거하는 단계(S12)와, 벼(또는 벼와 미 탈부 벼)와 현미를 분리 선별하는 단계(S13)와, 상기 분리 선별에 의해 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품(S14)을 현미선별수단인 색채선별기(또는 현미 색채선별기)로 벼와 현미 혼합품을 1차 선별하는 단계(S15)와, 1차 색채 선별에 의해 벼(또는 벼와 미 탈부 벼)가 포함된 불량품인 경우(S16) 색채선별기로 되돌림시켜 2차 선별하는 단계(S17)와, 2차 색채 선별에 의해서도 벼(또는 벼와 미 탈부 벼)가 포함된 불량품은 현미기로 되돌림시켜 완전 탈부된 다음 색채선별기에 의해 재차 선별처리되도록 하고, 벼(또는 벼와 미 탈부 벼)가 포함되지 않은 양품 현미인 경우 색채선별기로 되돌림시켜 재차 선별되도록 하는 단계(S17)와, 1, 2차 색채선별에 의해 양품 현미이면 후속라인으로 이송하는 단계(S19)를 포함한다.That is, the step (S11) of removing the husk (rice husk) of the rice using a brown rice, the step (S12) of removing the husk (chaff) stripped to the chaff bulge (4), and rice (or rice and rice stripping) Separating and separating the rice and brown rice (S13), and the mixed product (S14) mixed with rice (or rice and rice unseed rice) and brown rice by the separation screening color sorter (or brown rice color sorter) as a means of screening Step 1 of sorting the rice and brown rice mixed products in the first step (S15), and in the case of a defective product including rice (or rice and rice without rice) by the first color sorting (S16) by returning to the color sorter to the second sorting Step (S17) and the second color screening, even if the defective products containing rice (or rice and rice unseed rice) is returned to the brown rice so that it is completely detached, and then sorted again by a color sorter, rice (or rice and In the case of good brown rice that does not contain rice, it is returned to the color sorter and sorted again. Step (S17), and a 1, a non-defective product when brown rice by the second color selection that includes the step (S19) for sending to the subsequent line.
상기에서 되돌림 되는 양을 색채선별기, 예컨대 1단 쌀 선별기 형태의 1차 슈트에서 선별하고 1차 선별에서 불량으로 분리(이젝트) 되는 것은 벼(뉘)뿐 아니라 탈부된 현미도 일부 포함되므로 되돌림 슈트 또는 되돌림 승강기나 컨베어 등의 이송설비를 이용하여 현미기로 투입시켜 탈부함으로써 껍질(왕겨)이 완전 탈부된다. 즉 색채선별기에서 분리(이젝트)된 것은 되돌림시 색채선별기 내의 내장형 승강기(버킷 컨베어나 버킷 엘리베이터) 또는 외장형 이송설비를 사용함으로써 벼와 미탈부 벼만 제거할 수 있어서 정밀 선별에 유리한 장점이 있다.The amount returned is selected from the primary chute in the form of a color sorter, for example, a single-stage rice sorter, and the separation (ejection) as defective in the primary sorting includes not only rice but also some of the dehydrated brown rice. The shell (chaff) is completely removed by putting it into a rice mill using a transfer equipment such as a return elevator or a conveyor to detach it. In other words, the separated (ejected) from the color sorter has the advantage of being able to remove only the rice and the non-partial rice by using the built-in elevator (bucket conveyor or bucket elevator) or the external transport equipment in the color sorter when returning.
본 발명은 현미 선별공정에서 현미분리기 또는 입 선별기를 통과하면서 색채선별된 양품 구간(벼나 미탈부 벼가 혼입되는 않은 구간)의 현미 속에 포함된 불량품, 예컨대 착색립, 사미, 미숙립 등을 제거할 수 있어서 양품의 현미만 선별 처리할 수 있게된다. 상기 착색립, 사미, 미숙립은 현미분리기에 설치되는 별도의 불량품 배출 슈트를 이용하여 배출시킬 수 있다. The present invention is to remove defective products, such as colored grains, sashimi, immature, etc. contained in the brown rice of the color-selected good-quality section (section that is not mixed with rice or rice leaves) while passing through the brown rice separator or mouth sorter in the brown rice sorting process. This makes it possible to process only the brown rice of good products. The colored granules, Sami, unmaturated can be discharged using a separate defective discharge chute installed in the brown rice separator.
또한 본 발명은 색채선별기의 여러 슈트 중에서 일부 슈트를 이용하여 현미분리기의 벼 혼입구간에 있는 벼나 미탈부 벼를 현미기로 되돌림시켜 완전 탈부된 다음 색채선별기에 의해 재차 선별처리되도록 구성함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상된다.In addition, the present invention, by using some of the chute of the color sorter to return the rice or non-departed rice in the rice mixing section of the rice separator to the brown rice by completely demounted and then re-selected by the color sorter to configure the brown rice processing ability and Improved stripping performance and reduced breakage of grain result in significantly improved mill yield and quality.
또한 본 발명은 색채선별기의 여러 슈트를 배분, 또는 증설하여 현미분리기의 양품 구간에서 배출되는 현미와 혼미구간에서 배출되는 벼와 현미 혼합품을 분리시키되 벼와 현미 혼합품만 색채선별기로 투입시켜 양품의 현미가 색채 선별된 다음 후속 라인으로 이송 처리되도록 함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상된다.In addition, the present invention, by distributing or expanding the various chute of the color sorter to separate the rice and brown rice mixture discharged from the brown rice section and the Honmi section discharged from the brewing section of the brown rice separator, but only the rice and brown rice mixed product into the color sorter By allowing the brown rice to be colored and then transported to the subsequent line, the brown rice processing capacity and stripping performance are improved, and the breakage of grain is reduced, which significantly improves the milling yield and quality.
3. 실시예 33. Example 3
도 6은 본 발명 또 다른 실시예로 도시한 곡물 탈피방법의 흐름도로, 도 8에 예시한 3단 색채선별기와 같은 색채선별기를 이용하여 벼 및 미탈부 벼를 현미기로 되돌림시켜 완전 탈부된 다음 색채선별기에 의해 재차 선별처리되도록 함으로써 현미 처리능력과 탈부 성능이 향상되고 곡물의 파손이 줄어들어 도정 수율과 미질이 크게 향상되도록 구성한 것이다.Figure 6 is a flow chart of the grain stripping method shown in another embodiment of the present invention, by using a color sorter, such as the three-stage color sorter illustrated in Figure 8 to return rice and non-seeded rice to the rice mill completely removed and then color By sorting by the sorting machine again, the brown rice processing capacity and stripping performance is improved, and the breakage of grain is reduced, so that the mill yield and quality are greatly improved.
즉, 현미기를 이용하여 벼의 껍질(왕겨)을 탈부하는 단계(S21)와, 왕겨풍구(4)로 탈부된 껍질(왕겨)을 제거하는 단계(S22)와, 벼(또는 벼와 미 탈부 벼)와 현미를 분리 선별하는 단계(S23)와, 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품을 판단하되 양품의 현미는 후속 라인으로 이송하고 벼(또는 벼와 미 탈부 벼)와 현미가 혼합된 혼합품은 현미선별수단인 색채선별기로 이송시키는 단계(S24)와, 색채선별기로 현미를 선별하는 단계(S25)와, 색채선별기로 1단 선별하여 50~60%의 현미를 선별하는 단계(S26)와, 색채선별기로 2단 선별하여 70~80%의 현미를 선별하는 단계(S27)와, 색채선별기로 3단 선별하여 99.9%의 양품 현미를 선별하는 단계(S28)와, 벼와 미탈부 벼는 현미기로 되돌림시켜 완전 탈부시키고 양품 현미는 후속 라인으로 이송시키는 단계(S29)와, 최종 선별된 양품 현미를 후속 라인으로 이송하는 단계(S30)를 포함한다.That is, the step (S21) of removing the husks (rice husk) of the rice using a brown rice machine, the step (S22) of removing the husks (chaff) stripped to the chaff bulge (4), and rice (or rice and rice stripping) Step (S23) of separating and sorting the rice and brown rice, and judging the mixed product of the rice (or rice and rice unleavened rice) and brown rice, but the brown rice of the good is transferred to the subsequent line and the rice (or rice and rice unleavened rice) ) And the brown rice mixed product is transferred to a color sorter, which is a means of brown rice sorting (S24), a step of sorting brown rice with a color sorter (S25), and one stage sorting with a color sorter to remove 50% to 60% of brown rice. Screening step (S26), screening two-stages with a color sorter and selecting 70-80% brown rice (S27), screening three-stages with a color sorter and screening 99.9% of brown rice (S28) and The rice and the non-seed rice are returned to the brown rice to be completely dismounted and the good brown rice is transferred to the subsequent line (S29), and the final line And transferring the separated good quality brown rice to a subsequent line (S30).
본 발명에서 상기 색채선별기가 3단에 걸쳐 색채 선별하는 3단 색채선별기인 벼와 미 탈부 벼와 현미가 혼합된 혼합품의 경우 1단 선별에 의해 50~60%의 현미가 선별되고, 이어지는 2단 선별에 의해 70~80%의 현미가 선별되고, 이어지는 3단 선별에 의해 99.9%의 현미가 선별된 다음 후속 라인으로 이송되어 후가공되며, 1 ~ 3단 선별에 의해 현미와 분리 선별된 벼와 미 탈부 벼는 현미기로 되돌림되어 완전 탈부된다.In the present invention, in the case of a mixed product in which the color sorter is a three-stage color sorter that selects colors over three stages, rice and rice undished rice and brown rice are mixed, 50 to 60% of brown rice is selected by one stage, followed by two stages. 70-80% of brown rice is selected by screening, 99.9% of brown rice is screened by subsequent three-stage screening, and then transferred to the subsequent line for processing. The rice stripped rice is returned to a brown rice and completely removed.
도 8은 색채선별기(13)로 예시한 3단 색채선별기를 도시한 것으로, 기대(16) 상부에 설치되고 현미분리기(5)로부터 배출되는 벼와 미 탈부 벼 및 현미(17)를 받아 1단 선별부(19)로 이송 공급하는 진동공급부(18)와, 진동공급부(18) 하단에 설치되고, 제1 경사슈트(20)를 따라 낙하하는 벼와 미 탈부 벼 및 현미(17)를 1차 선별하는 1단 선별부(19)와, 1단 선별부(19) 하단에 설치되고 제2 경사슈트(21)를 따라 낙하하는 벼와 미 탈부 벼 및 현미(22)를 2차 선별하는 2단 선별부(23)와, 2단 선별부(23) 하단에 설치되고 제3 경사슈트(24)를 따라 낙하하는 벼와 미 탈부 벼 및 현미(25)를 3차 선별하는 3단 선별부(26)와, 1단 선별과정에서 분리되는 벼와 미 탈부 벼(27)를 배출시켜 현미기(3)로 되돌림할 수 있도록 하는 배출관(28)과, 2단 선별과정에서 분리되는 벼와 미 탈부 벼(29)를 배출시켜 현미기(3)로 되돌림할 수 있도록 하는 배출관(30)과, 3단 선별과정에서 분리되는 양품 현미(31)를 후속 라인으로 이송시킬 수 있도록 배출시키는 배출관(32)과, 3단 선별과정에서 분리되는 벼와 미 탈부 벼(33)를 배출시켜 현미기(3)로 되돌림할 수 있도록 하는 배출관(34)과, 구동모터(35)(36)와 동력전달수단 및 제어기(37)를 포함한다.FIG. 8 shows a three-stage color sorter illustrated as a color sorter 13, which is installed on the base 16 and receives rice and rice unleashed rice and brown rice 17 discharged from the brown rice separator 5. The primary supply of the rice supply and rice stripping rice and brown rice 17 which is installed at the lower end of the vibration supply unit 18 and the vibration supply unit 18 for feeding and supplying to the sorting unit 19 and falling along the first inclined chute 20. The first stage sorting unit 19 for sorting and the second stage for sorting the rice, rice unseeded rice and brown rice 22 which fall on the lower end of the first stage sorting unit 19 and fall along the second inclined chute 21. The three-stage sorting section 26 installed at the lower end of the sorting section 23 and the two-stage sorting section 23 and sorting the rice, the rice stripped rice, and the brown rice 25 falling along the third inclined chute 24 in the third stage. ), A discharge pipe 28 for discharging the rice and the rice stripped rice 27 separated in the first stage sorting process and returning it to the brown rice machine 3, and the rice and rice stripped rice separated in the two stage sorting process. Exhaust 29 And a discharge pipe (30) for discharging the good quality brown rice (31) separated in the three-stage sorting process, and a discharge pipe (32) for discharging it back to the brown rice (3), and a three-stage sorting process. A discharge pipe 34 for discharging the rice separated from the rice and the rice stripped from the rice 33 to be returned to the brown rice machine 3, and a driving motor 35, 36, a power transmission means, and a controller 37. do.
상기 제1, 2, 3단 선별부(19)(23)(26)에는 컬러 CCD 카메라(38)(39)(40)를 이용하여 경사슈트(20)(21)(24)를 따라 낙하하는 혼합물을 촬상하여 제어기(37)로 판단하되 벼와 미 탈부 벼(27)(29)(33)는 고압의 압축공기를 순간적으로 분사시켜 배출관(28)(30)(34)으로 각각 배출시키는 제1, 2, 3 분사노즐(41)(42)(43) 및 제1, 2, 3 매니폴더(44)(45)(46)가 각각 구비되며, 3단으로 색채 선별함으로써 양품 현미(31)가 매우 효율적으로 색채 선별되어 후속 라인으로 이송된다.The first, second, and third stage selection units 19, 23, and 26 fall along the inclined chutes 20, 21, and 24 using color CCD cameras 38, 39, and 40. The image of the mixture is judged by the controller 37, but the rice and rice stripped rice 27, 29, 33 are instantaneously injected with high-pressure compressed air and discharged into the discharge pipes 28, 30, 34 respectively. 1, 2, 3 injection nozzles (41) (42) (43) and the first, second, and third manifolds (44) (45) (46) are respectively provided, and by the three-stage color selection good quality brown rice (31) Is screened very efficiently and transported to subsequent lines.
또한 3단 선별에 의해 효율이 매우 우수하며, 3차례에 걸쳐 끊어짐없이 연속적인 색채 선별이 이루어지므로 생산성이 크게 향상되고 작업성이 우수하다. 미설명 부호 (47)(48)(49)(50)은 보조 슈트이다.In addition, the efficiency of the three-stage screening is very excellent, and the continuous color screening is made without interruption three times, productivity is greatly improved and workability is excellent. Reference numerals 47, 48, 49 and 50 are auxiliary chutes.
본 발명에서 색채선별기를 이용한 현미 선별은 3단 선별로 예시하였으나, 2단 또는 4단이나 4단 이상으로 선별할 수 있음은 물론이다.Brown rice screening using the color sorter in the present invention is illustrated as a three-stage screening, it can of course be selected in two or four or four or more stages.
도 7은 본 발명 일 예로 도시한 곡물 탈피장치의 요부 구성도로, 현미분리기(5)에 의해 분리된 현미 및 미 탈부 벼를 색채선별기(13)를 이용하여 선별한 다음 양품의 현미는 후속 라인으로 이송하고 벼와 미 탈부 벼는 현미기(3)로 되돌림시켜 완전 탈부하는 과정을 도시한 것으로, 석발된 벼가 제1 컨베어(C1)와 호퍼(H1)를 경유하여 현미기(3)로 투입되어 왕겨가 탈피된 다음 왕겨풍구(4)에 의해 제거되고, 왕겨가 탈피된 현미 및 미 탈부 벼는 제2 컨베어(C2)와 호퍼(H2)를 경유하여 현미분리기(5)로 투입되어 현미와 미 탈부 벼가 분리되며, 현미분리기(5)에 의해 분리된 양품의 현미는 제8 컨베어(C8)를 통하여 후속 라인으로 이송되어 백미로 가공 및 계량 포장되며, 벼와 미 탈부 벼가 함유된 현미는 색채선별기(13)로 이송되어 재차 선별되면서 벼와 미 탈부 벼는 제7 컨베어(C7)와 호퍼(H1)를 경유하여 현미기(3)로 되돌림되어 완전 탈부된 다음 왕겨풍구(4)와 현미분리기(5)를 거쳐 후속 라인으로 이송되고, 선별과정에서 선별되지 못한 벼와 현미는 제6 컨베어(C6)를 경유하여 색채선별기(13)로 1차 되돌림되어 2차 선별되며, 미 탈부 벼 중에서 선별되지 못한 벼와 현미는 제5 컨베어(C5)를 경유하여 색채선별기(13)로 2차 되돌림되어 3차 선별되며, 최종의 양품 현미는 제8 컨베어(C8)를 통하여 후속 라인으로 이송되어 후공정, 예컨대 청치선별기(6)에 의해 양품의 현미 중에 함유된 미숙립 현미(청치)가 제거되고, 현미석발기(7)에 의해 청치선별된 현미 중의 돌과 이물질 등이 분리 제거되고, 정미기(8)에 의해 마찰 및/또는 연마 방식으로 석발된 현미의 겨층(표면)을 벗겨지면서 백미로 도정되고, 연미기(9)에 의해 도정된 백미 표면의 미강 및 이물질 등이 제거되고, 진동선별기(10)에 의해 백미에 함유된 미강 덩어리 및 이물질 등이 제거되고, 색채선별 및 이물선별기(11)에 의해 백미와 색이 다른 이물질과 착색립과 피해립 등이 분리(선별) 제거되고, 자동계량포장기(12)에 의해 색채 선별된 백미가 소정 용량으로 계량되면서 자동 포장된다.7 is a main configuration of the grain stripping device shown as an example of the present invention, the brown rice and rice stripped rice separated by the brown rice separator 5 using the color sorter 13 and then the brown rice of the good product to the subsequent line It shows the process of transferring and returning the rice and rice unseed rice to the brown rice mill 3, and completely dismantled. The precipitated rice is transferred to the rice mill 3 via the first conveyor C1 and the hopper H1. The rice husks are thrown away and then removed by the rice husks (4). The rice and rice stripped rice husks are introduced into the brown rice separator (5) via the second conveyor (C2) and the hopper (H2). Wawa rice stripped rice is separated, the brown rice of the good separated by the brown rice separator (5) is transferred to the subsequent line through the eighth conveyor (C8), processed and weighed into white rice, containing rice and rice stripped rice The brown rice is transferred to the color sorter (13) and sorted again, 7 It is returned to the brown rice machine (3) via the conveyor (C7) and the hopper (H1), completely dismounted, and then transferred to the subsequent line through the chaff bulge (4) and brown rice separator (5). Rice and brown rice are returned to the color sorter 13 firstly via the sixth conveyor C6 and are sorted secondly. Rice and brown rice not sorted out of the unleaded rice are sorted out via the fifth conveyor C5. (13) is returned to the second stage and the third screening, the final good brown rice is transferred to the subsequent line through the eighth conveyor (C8) and is unsaturated contained in the brown rice of the good by the post-process, for example, the clarifier 6 Brown rice (blue tooth) is removed, stones and foreign matters in the brown rice selected for clarification by the brown rice crusher (7) are separated, and a layer of the brown rice (surface) that is precipitated by friction and / or polishing by the rice mill (8). White rice coated with white rice while being stripped) The rice bran and foreign matters on the surface are removed, and the rice lumps and foreign matters contained in the white rice are removed by the vibrating separator 10, and the foreign matters and colored granules different from the white rice and color by the color sorter and the foreign matter sorter 11 are removed. Damaged grains and the like are separated (selected), and the white rice, which is color-selected by the automatic weighing packing machine 12, is automatically packaged while being weighed at a predetermined capacity.
미 설명 부호 (V1)(V2)는 방향전환밸브이고, G는 호퍼(H1)(H2) 하부에 설치되는 게이트이다.Reference numeral V1 (V2) is a direction switching valve, G is a gate provided under the hopper (H1) (H2).
본 발명은 색채선별기(13)에 의해 선별 분리된 벼와 미 탈부 벼만 제7 컨베어(C7)와 호퍼(H1)를 경유하여 현미기(3)로 되돌림시켜 재차(2차) 탈부하는 과정을 거치면서 완전 탈부되므로 도정 수율이 크게 향상되고 품질저하가 방지된다.The present invention is to remove the rice and the rice unseparated by the color sorter 13 only to return to the brown rice (3) via the seventh conveyor (C7) and the hopper (H1) again (second) detaching process As it is completely dismounted during the process, the milling yield is greatly improved and quality deterioration is prevented.
즉, 색채선별기(13)에 의해 현미와 벼(뉘 또는 미 탈부 벼)가 완전 분리되며, 분리 선별된 양품의 현미는 현미기(3)로 되돌림하지 않고 후속 라인으로 바로 이송시켜 후공정을 거치게 되고, 약 5~15%에 해당하는 벼와 미탈부 벼만 현미기(3)로 되돌림시켜 완전 탈부함으로써 도정 수율(생산성)이 크게 향상되며, 크랙, 절미, 싸래기 등이 발생하지 않아 미질(품질)이 크게 형상되며, 되돌림 물량의 감소에 따라 에너지와 비용과 시간 등이 절감된다.In other words, the brown rice and rice (nude or rice stripped rice) are completely separated by the color sorter 13, and the brown rice of the separated and sorted good products is transferred directly to the subsequent line without being returned to the brown rice machine 3 to undergo a post-process. Only about 5 ~ 15% of rice and non-thick rice are returned to the brown rice machine (3) and completely removed so that the milling yield (productivity) is greatly improved, and cracking, cutting, and wrapping do not occur. ) Is largely shaped, and energy, cost and time are saved as the amount of return is reduced.
본 발명은 현미 품질 향상으로 수율 증가에 따른 수익이 발생 된다. 즉, 현미 되돌림을 배제시킴으로써 현미 수율이 증가, 싸래기 발생 감소로 인한 백미 수율이 증가하면서 미질이 개선된다. 예컨대, 현미를 시간당 7톤 생산하는 라인의 경우, 벼(뉘)만 시간당 약 70~310kg 되돌림 함으로써 종래 방식의 시간당 대비 현미 약 2톤의 되돌림이 발생하지 않는다. 이에 따라 생산량 증가, 예컨대 도정 수율이 크게 향상되고, 되돌림 양이 줄어들어 에너지(동력) 사용량이 감소되는 등의 장점이 있다.In the present invention, the yield is increased by increasing the quality of brown rice. In other words, by eliminating brown rice return, the brown rice yield is increased, and the white rice yield is increased due to the reduction of envelopment. For example, in the case of a line producing 7 tons of brown rice per hour, only about 70 to 310 kg of rice is returned per hour, so that no return of about 2 tons of brown rice is produced. Accordingly, there is an advantage in that the production yield, for example, the mill yield is greatly improved, the amount of return is reduced and the energy (power) consumption is reduced.
본 발명은 설명의 편의상 '벼'를 대상으로 하였으나, '벼'를 포함한 모든 곡물의 탈피 공정에 적용할 수 있음은 물론이다.The present invention is intended for the sake of convenience of description, but can be applied to the stripping process of all grains including 'rice'.
이상과 같이 설명한 본 발명은 본 실시 예 및 첨부된 도면에 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능하며, 이는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어 자명한 것이다.The present invention described above is not limited to the present embodiment and the accompanying drawings, and various substitutions, modifications, and changes are possible without departing from the technical spirit of the present invention, and this is in the technical field to which the present invention belongs. It is self-evident for those of ordinary knowledge.

Claims (5)

  1. a) 현미기를 이용하여 벼의 껍질을 탈부하는 단계;a) degreasing the husks of rice using brown rice;
    b) 왕겨풍구로 탈부된 껍질을 제거하는 단계;b) removing the shell stripped with chaff;
    c) 현미분리기로 벼와 현미를 분리 선별하는 단계;c) separating and separating rice and brown rice with a brown rice separator;
    d) 벼와 현미 혼합품을 색채선별기로 1차 색채 선별하는 단계;d) sorting the primary colors of the rice and brown rice mixture with a color sorter;
    e) 1차 색채 선별된 불량품을 색채선별기로 되돌림시켜 2차 색채 선별하는 단계;e) returning the primary color-selected defective product to the color sorter to sort the second color;
    f) 2차 색채 선별된 불량품은 현미기로 되돌림시키고 양품 현미는 색채선별기로 되돌림시켜 재차 선별하는 단계;f) returning the second color sorted defective product back to the brown rice and returning the good brown rice to the color sorter again to sort;
    g) 1, 2차 색채 선별된 양품 현미를 후속라인으로 이송하는 단계;g) transferring the first and second color-selected good quality brown rice to a subsequent line;
    를 포함하는 도정 수율이 우수한 곡물 탈피방법.Excellent grain stripping method comprising a.
  2. A) 현미기를 이용하여 벼의 껍질을 탈부하는 단계;A) detaching the skin of the rice using a brown rice;
    B) 왕겨풍구로 탈부된 껍질을 제거하는 단계;B) removing the shell stripped with chaff;
    C) 벼와 현미를 분리 선별하는 단계;C) separating and separating rice and brown rice;
    D) 벼와 현미가 혼합된 혼합품을 판단하여 양품 현미는 후속 라인으로 이송하는 단계;D) determining the mixed product in which rice and brown rice are mixed and transferring the good brown rice to a subsequent line;
    E) 색채선별기로 현미를 선별하는 단계;E) screening brown rice with a color sorter;
    F) 색채선별기로 1단 선별하는 단계;F) selecting one stage with a color sorter;
    G) 색채선별기로 2단 선별하는 단계;G) two-stage screening by color sorter;
    H) 색채선별기로 3단 선별하는 단계;H) three-stage sorting by color sorter;
    I) 벼와 미탈부 벼 및 양품 현미를 판단하여 벼와 미탈부 벼는 현미기로 되돌림시키고 양품 현미는 후속 라인으로 이송되게 판단하는 단계;I) judging rice and non-brown rice and good brown rice to return rice and non-brown rice to a brown rice and judging the good brown rice to be transferred to a subsequent line;
    J) 양품 현미를 후속 라인으로 이송하는 단계;J) transferring the good brown rice to the subsequent line;
    를 포함하는 도정 수율이 우수한 곡물 탈피방법.Excellent grain stripping method comprising a.
  3. 현미기를 이용하여 벼의 왕겨를 탈부하고, 탈부된 왕겨를 왕겨풍구로 제거한 다음 현미분리기로 벼와 현미를 선별하는 곡물 탈피방법에 있어서; In the method of stripping grains by using rice brown rice to remove rice chaff, remove the rice chaff to remove chaff chaff, and then to separate rice and brown rice with a brown rice separator;
    현미분리기의 후단에 색채선별기를 설치하여 현미분리기에 의해 선별된 벼와 미 탈부 벼와 현미를 선별하되 벼와 미 탈부 벼만 현미기로 되돌림시켜 완전 탈부되도록 함을 특징으로 하는 도정 수율이 우수한 곡물 탈피방법.A color sorter is installed at the rear of the brown rice separator to sort out rice, rice unseed rice and brown rice selected by the brown rice separator, but only rice and rice unseed rice are returned to the brown rice so that they can be completely dismantled. .
  4. 석발된 벼의 왕겨를 탈부시키는 현미기(3);Brown rice (3) for dissecting rice husks that have been precipitated;
    현미기(3)에 의해 탈부된 왕겨를 제거하는 왕겨풍구(4);Rice husks (4) to remove chaff detached by the brown rice (3);
    현미와 미 탈부 벼를 선별하는 현미분리기(5);Brown rice separator (5) for sorting brown rice and rice stripped rice;
    를 포함하고,Including,
    현미분리기(5)의 후단에 설치되고, 벼와 미 탈부 벼만 선별하여 현미기(3)로 되돌림시켜 완전 탈부되도록 하는 색채선별기(13);A color sorter (13) installed at the rear end of the brown rice separator (5) and sorting only rice and rice without rice and returning it to the brown rice machine (3) to completely detach the rice;
    를 더 포함하는 도정 수율이 우수한 곡물 탈피장치.Cereal stripping device excellent in milling yield further comprising a.
  5. 청구항 4에 있어서;The method according to claim 4;
    색채선별기(13)는 색채 선별기, 적외선(NIR) 이물색채선별기, 비중 선별기, 형상 선별기, 거칠기 선별기 중 어느 하나임을 특징으로 하는 도정 수율이 우수한 곡물 탈피장치.Color sorter 13 is a fine grain stripping device, characterized in that any one of the color sorter, infrared (NIR) foreign color sorter, specific gravity sorter, shape sorter, roughness sorter.
PCT/KR2017/010275 2016-12-22 2017-09-20 Grain peeling method having excellent milling yield and peeling device thereof WO2018117375A1 (en)

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