WO2018113079A1 - Disc double brake mechanism and braking system - Google Patents

Disc double brake mechanism and braking system Download PDF

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Publication number
WO2018113079A1
WO2018113079A1 PCT/CN2017/073322 CN2017073322W WO2018113079A1 WO 2018113079 A1 WO2018113079 A1 WO 2018113079A1 CN 2017073322 W CN2017073322 W CN 2017073322W WO 2018113079 A1 WO2018113079 A1 WO 2018113079A1
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WIPO (PCT)
Prior art keywords
brake
disc
wheel
flange
electronic
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PCT/CN2017/073322
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French (fr)
Chinese (zh)
Inventor
强海胜
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强海胜
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Publication date
Application filed by 强海胜 filed Critical 强海胜
Priority to CN201780001031.0A priority Critical patent/CN107466345B/en
Priority to PCT/CN2018/075032 priority patent/WO2018145601A1/en
Priority to CN201880001075.8A priority patent/CN108700141B/en
Publication of WO2018113079A1 publication Critical patent/WO2018113079A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads

Definitions

  • the invention relates to the technical field of braking technology and electronic active safety of wheeled motor vehicles and the like, and relates to the field of aircraft wheel take-off and landing braking technology and electronic active safety technology.
  • the invention of the wheel has brought civilization to civilization.
  • the car brought about major traffic safety problems.
  • the root cause is that the existing wheel system dynamics theory has been stagnant for a hundred years and cannot break through the technical bottleneck limitation of the maximum static friction of the wheel and the road surface, making the existing vehicle braking force too small, braking distance and time too long. It is extremely prone to traffic accidents and cause car accidents, and can not meet the emergency braking requirements of cars driving at high speeds in various complicated road conditions.
  • WHO World Health Organization
  • the current annual global car accident has caused 1.27 million deaths, more than 10 million injuries and more than 2 trillion yuan in economic losses, and has been increasing year by year. It is expected that the global car accident will die in 2030.
  • the first type is the existing wheel mechanical friction brake. According to its structure, it is mainly divided into two types: disc type and drum type brake.
  • the disc brake is an open structure, which uses the friction friction between the static friction plate and the two cylindrical end faces of the brake disc; and the drum brake is a closed structure, which uses a static friction shoe and a brake drum cylinder. Rotating friction between the faces works.
  • the working pressure, friction coefficient, friction contact area, frictional movement speed, wear rate and frictional working temperature between the friction working parts determine their braking performance, working stability and The key factor in the service life. Because disc brakes are superior to drum brakes in terms of stability, reliability, heat dissipation, etc., in the current application, especially in many light-duty vehicles, disc brakes have gradually replaced drum brakes, which has become a kind of development trend.
  • the second category is wheel tire technology.
  • Wheel tire technical performance indicators mainly in the tire's adhesion properties, load bearing capacity, wear resistance and rolling friction noise.
  • the wide tire can improve the road surface adhesion of the tire, it also increases the rotational inertia and rolling friction of the wheel, thereby increasing the power consumption of the automobile.
  • the third category is the existing automotive electronic active safety technology.
  • typical application technologies mainly include ABS (anti-wheel brake lock system), EBD (electronic brake force distribution) and ESP (electronic stability program).
  • EBD electronic brake force distribution
  • ESP electronic stability program
  • Three electronically active safety technologies for standardized applications They are all electronic active safety control methods that use existing wheel mechanical friction brake brake wheels or engine-driven wheels to generate static friction between the wheels and the road surface, all of which are designed to improve the safety and stability of the vehicle in high-speed driving and braking in various complicated road conditions. For core control purposes.
  • the above is also a hot spot in the application research of automotive active safety technology in the world, but the basic research on the application of wheel brake technology has become an upset.
  • the invention focuses on the research of the dynamic theory of the wheel foundation system based on Newton's three laws. On the basis of breaking the theoretical limitation of the existing wheel brake technology and proposing a new wheel braking method, a cost-effective economic and technical solution is proposed. Program.
  • the rotating frictional movement modes of the two cylindrical end faces of the brake disc and the cylindrical surface of the brake drum are respectively necessary features of the existing disc type and drum brake, and the rotation of the two cylindrical end faces of the brake disc and the cylindrical surface of the brake drum
  • the frictional motion method determines the structure and mechanical principle of the existing disc and drum brakes, which are the principle features of the existing disc and drum brakes.
  • the invention can be divided into a rigid body rotation between the brake disc and the brake drum moving working part and the brake caliper friction piece and the brake shoe stationary working part, respectively.
  • friction and elastic friction There are two kinds of friction and elastic friction.
  • the metaphysical is the instrument, and the metaphysical is the way. Innovating the existing wheel brake technology and introducing the invention of a truly practical wheel brake technology is a meaningful work, and the theory of wheel brake technology for the scientific system is another more meaningful work. Promoting the advancement and development of global automotive active safety technology will help solve the problem of global car accidents.
  • the invention provides a disc type double brake mechanism, and proposes an automobile double brake system based on the disc type double brake mechanism, which aims to greatly improve the braking performance of the automobile and undertake the electronic active safety technology of the existing automobile standard. Design and application, solve the current global car accidents, can also be applied in high-speed trains, aircraft wheel take-off and landing braking and electronic active safety technology. In order to achieve the "wheel double braking method" and its technical design goals, the present invention proposes the following technical solutions:
  • the disc type double brake mechanism of the present invention mainly has a brake disc, a disc flange, a bearing, an elastic body, and two brake calipers and friction plates.
  • the brake disc is mounted on the disc flange by bearings, and the disc flange is fixed Mounted on the shaft flange of the wheel shaft.
  • a disc gear is arranged on the brake disc, and a disc flange gear is arranged on the disc flange for the gear meshing transmission between the disc flange and the brake disc with a small angle of relative rotation.
  • An elastic body is provided between the two teeth of the disc gear and the disc flange gear, and each of the elastic chambers for the elastic body mounting is provided by the shaft flange, the disc gear, the disc flange gear and the wheel hub.
  • the wheel flange is composed of four sides.
  • the two brake calipers are fixedly mounted on the vehicle chassis on both sides of the brake disc in a central symmetry manner of the axle axis to ensure that the brake disc can generate a frictional moment to reduce the working pressure load in the radial direction of the rolling bearing shaft.
  • the forward movement of the vehicle body through the axle can produce a corresponding size and parallel to the road surface.
  • the backward braking force acts; at the same time, the wheel acts backwards due to the acceleration of the wheel relative to the road surface, so that the road surface accelerates forward relative to the wheel, reverses the wheel and generates a reversing moment, and can also move forward through the axle.
  • the body produces a rearward braking force of corresponding size and parallel to the road surface. Therefore, the total backward braking force on the moving body can be far greater than the maximum static friction between the wheel and the road surface, and can successfully break through the bottleneck limitation of the maximum static friction between the wheel and the road.
  • two bearings can be used and used in a coaxial combination at the coaxial rotational connection between the disc and the disc flange.
  • the two brake calipers can use the floating brake caliper of the existing disc brake or the fixed brake caliper of the existing disc brake;
  • the two brake caliper sub-pumps can be operated either hydraulically or pneumatically. They can also be driven by existing mechanical or DC motors to achieve automotive, park and auxiliary brake applications.
  • the invention is designed with a double brake system for an automobile.
  • the main components of the system are: a disc type double brake mechanism is installed on each wheel of the automobile, and a wheel speed sensor is provided.
  • an electronic control unit based on the microprocessor and a brake are respectively arranged in the system. Hydraulic adjustment device.
  • the brake hydraulic pressure adjusting device is provided with a brake hydraulic main pump, a motor pump, a liquid storage tank, a solenoid valve, a pressure regulating valve hydraulic adjusting component, and can work for the brake caliper of each disc type double brake mechanism.
  • Pressure changes provide real-time control.
  • ECU electronic control unit with a steering wheel angle, a lateral acceleration and a longitudinal acceleration sensor and their corresponding electronic detection input interface, and is equipped with the motor pump, solenoid valve and pressure limiting valve hydraulic adjustment components
  • the electronic control output interface also has a standard communication bus interface for the vehicle to meet the application requirements of various real-time detection inputs, control outputs and communication control between the system and other vehicle systems.
  • the two brake caliper sub-pumps on the two rear disc type double brake mechanisms can be driven by the existing mechanical or DC motor hybrid drive to realize the automobile mechanical or electronic parking brake and auxiliary brake application.
  • the ECU electronic control unit detects and calculates the slip ratio between each wheel and the road surface through the wheel speed sensor in real time. Once the wheel and the road surface are detected to slip, the brake hydraulic pressure adjusting device and the disc are controlled in real time.
  • the two brake calipers on the double brake mechanism produce synchronous, fast and periodic “lock, release, re-lock, and release” modes, which can realize the DABS double brake anti-wheel lock system and DEBD for each wheel.
  • the double brake electronic brake force distributes the electronic safety brake control function to avoid the sliding of the vehicle due to the wheel lock and the uneven distribution of the wheel brake force when the vehicle is fully braked.
  • the vehicle has a steering out of control longitudinal deviation and lateral tail danger. Working conditions to improve the safety and stability of the car brakes.
  • the car driver and occupant can provide further protection of the main and passive safety technology to prevent the car brake deceleration from being too large and may be generated for the driver and the occupant. Physical damage.
  • the ECU electronic control unit When the car is running, the ECU electronic control unit, through the real-time detection of the steering wheel angle, lateral acceleration, longitudinal acceleration and wheel speed sensor electronic detection input interface and the real-time high-speed calculation analysis of the vehicle running stability, when the automatic detection finds that the front wheel of the car is oversteering When the vehicle is insufficient or the vehicle is unstable, the real-time closed-loop control method of the working pressure and braking torque of the disc type double brake mechanism will be automatically adjusted by the brake hydraulic adjustment device, and combined with the DABS double brake anti-wheel Electronic system safety brake control function for dead system and DEBD double brake electronic brake force distribution, or simultaneous control of existing automobile engine management system through the vehicle standard communication bus interface, and then using existing TCS traction control
  • the wheel torque control method in the system and ASR anti-skid drive control system function provides real-time correction for the vehicle steering out-of-control longitudinal deviation and lateral tail-flicking phenomenon, thereby realizing the electronic active safety control function of the DESP double-braking electronic stability program to further improve Car
  • the disc type double brake mechanism of the present invention When the disc type double brake mechanism of the present invention is fully braked, based on the maximum static friction between the wheel and the road surface, the braking performance is improved by 4 times and the braking distance and time is reduced by 4/5 compared with the existing wheel brakes. It will greatly improve the safety performance of the car and greatly reduce the incidence of car accidents.
  • the disc type double brake mechanism and the brake system of the invention can also be used for solving the safety hazard of high-speed trains, airplanes and the like.
  • Figure 1 is an axial plan view of the overall assembly structure of the disc type double brake
  • Figure 2 is a schematic cross-sectional view of the overall assembly structure of the disc type double brake
  • 3a, 3b are schematic cross-sectional views of the axial plane and the left shaft of the brake disc
  • 4a, 4b are schematic cross-sectional views of the axial plane and the left side of the disk flange
  • Figure 5 is a schematic diagram showing the analysis of the working principle of the disc double brake
  • Figure 6 is a schematic diagram of the force analysis of the wheel of the double braking method of the present invention
  • FIG. 7 is a block diagram of the automobile double brake system of the present invention.
  • the structural composition and working principle of the disc double brake of the present invention and the composition and working principle of the double brake system of the automobile are as follows:
  • 1 is a brake disc, as the sole rotating friction working member, on which a disc gear is disposed.
  • 2 is a disc flange with a flange gear on it.
  • 3 is an elastomer, also used to indicate the elastic cavity of the elastic body.
  • the other five produce elastic compression when the brake rotates counterclockwise; the number of elastomers and the geometric design can be changed as needed to produce a sufficiently large elastic force; the elastomer can be made of non-metallic elastic material, It can be made of metal elastic material.
  • 4 is a bearing, here two thin-wall deep groove ball rolling bearings are used to improve the torque acting between the brake disc and the disc flange, and other suitable rolling bearings can also be used.
  • Two identical brake calipers are mounted on the chassis suspension of the car in a central symmetry of the axle axis; here two conventional single-piston floating brake calipers are used, and multi-piston fixed brakes can also be used.
  • the two brake caliper sub-pump pistons on the two rear wheel brakes of the car can also be operated by hydraulic and non-hydraulic or motor hybrid drive.
  • 6 is the friction plate on the brake caliper.
  • 7 is the hydraulic cylinder on the brake caliper.
  • 8 is the axle and shaft flange.
  • 9 is an axial through hole on the disc flange.
  • Axial fastening bolts. 14 is the mounting bracket on the brake caliper for the installation of the brake caliper on the suspension of the vehicle chassis.
  • FIG. 2 a schematic cross-sectional view of the overall assembly structure of the disc type double brake is illustrated: 1 is a brake disc. 2 is the disk flange. 4 is the bearing, the two thin-wall deep groove ball rolling bearings used here have the advantages of light weight, small volume, high speed, low noise, double metal sealing ring, high temperature grease lubrication and maintenance-free, etc., but considering the work of this rolling bearing, mainly It bears the force of the moment and only produces the rapid periodic small angle rotation. Moreover, the brake full force braking work is not used frequently. Therefore, the two thin-wall deep groove ball rolling bearings are not resistant to strong impact, and the high temperature working performance is poor. Greatly weakened. 5 is two brake calipers.
  • 6 is a brake caliper friction disc, each brake caliper is provided with two friction plates facing each other, so it is called a friction plate pair.
  • 7 is the brake caliper hydraulic sub-pump.
  • 8 is the shaft flange, which is integrated with the wheel shaft.
  • 9 is the fastening bolt required for the wheel hub to be mounted to the shaft flange.
  • 11 is the convex tooth of the disk gear.
  • 13 is an axial positioning retaining ring of the rolling bearing, which is used for axial installation positioning of the thin-wall deep groove ball rolling bearing on the disk flange and the brake disc.
  • 15 is a wheel flange, partially indicating the wheel hub.
  • 1 is a brake disc, which can be prepared by a metal material such as alloy cast iron, and is prepared by a casting and machining process.
  • 4 is the bushing of the two bearings on the brake disc, which is used for coaxial combination installation of the outer rings of two thin-wall deep groove ball rolling bearings.
  • 11 is a disc gear machined on a brake disc, wherein 11 is a convex tooth and 10 is a tooth concave.
  • the front disc of the automobile In the radial direction of the double brake disc, it is also possible to rework some ventilation channels similar to the current front wheel ventilating brake discs; however, considering the drawing reasons, the venting channel is not shown in the figure.
  • FIG. 4a and 4b a schematic cross-sectional view of the axial plane and the left side of the disk flange is shown.
  • the disk flange can be processed by a steel cylinder or by a casting and machining method.
  • 4 is the bushing of the two bearings on the disc flange, which is used for the coaxial combination installation of the inner rings of the two thin-wall deep groove ball rolling bearings.
  • 12 are disc flange gears machined on the disc flange, 12 of which are convex teeth and 10 are tooth recesses.
  • the axial dimension of the disc flange gears should be slightly larger than the axial dimension of the disc gears, so that Can produce relative rotation.
  • 8 is a large circular through hole on the disk flange for coaxial fixed installation with the axle and the shaft flange.
  • 9 is an axial bolt through hole of the disc flange, and the through hole is machined on each convex tooth of the disc flange gear for the axial bolt fastening connection between the disc flange and the shaft flange.
  • the disc double brake of the present invention is not only simple and compact in structure, but only consists of a brake disc, a disc flange, ten elastic bodies, two thin-wall deep groove ball rolling bearings, and two brake calipers and friction plates. It has a corresponding process design in terms of reliability, durability and maintainability. On the basis of the above-mentioned invention design, after the system is optimized and designed, it is possible to produce a cost-effective brake product in a short period of time and eliminate the existing conventional backward vehicle brakes.
  • FIG. 1 a schematic diagram 5 of the analysis of the working principle of the disc type double brake of the present invention is obtained from Fig. 1.
  • Fig. 1 a schematic diagram 5 of the analysis of the working principle of the disc type double brake of the present invention is obtained from Fig. 1.
  • Point O is the axial projection of the axis of the brake disc and the disc flange;
  • D circle is the axial projection of the outer cylindrical surface of the disc;
  • P circle indicates the axial projection of the outer cylindrical surface of the disc flange, also indicating the disc flange The axial projection of the two rolling bearings between the brake disc and the brake disc; B1, B2 respectively indicate the axial projection of the pair of brake calipers.
  • r is the elastic engagement radius of the ten elastic bodies between the disk flange gear and the disk gear; R is the radius of the circumferential path of the frictional movement between the brake disk and the pair of brake caliper friction plates.
  • N(t) is the axial working pressure time function of each brake caliper hydraulic pump
  • ⁇ d, ⁇ s are the dynamic friction coefficient and static friction coefficient of the brake disc and the two brake caliper friction disc pairs, respectively, and ⁇ d ⁇ s
  • fd (t) and fs(t) are the time functions of dynamic friction and static friction between each friction plate and the brake disc on the two brake calipers
  • Fsmax(t0) is the maximum static friction generated between each friction plate and the brake disc on the two brake calipers under the N(t0) axial working pressure.
  • K is the elastic coefficient of each elastic body
  • f1(t) is the elastic force time function generated by the compression deformation of five parallel elastic bodies when the coaxial gear of the disk flange and the brake disc rotates clockwise
  • f2 (t) The time function of the elastic force generated by the compression deformation of the other five parallel elastic bodies when the coaxial gear of the disc flange and the brake disc rotates counterclockwise.
  • M1 and M2 are the magnitudes of the braking force moment and torque generated on the wheel shaft when the brake is working.
  • ⁇ 0 is the angular velocity at which the wheel, the disc flange and the axle rotate
  • ⁇ 1 is the angular velocity at which the brake coil rotates around the axle.
  • the two brake calipers hydraulic cylinder piston pressure N (t) ⁇ 0 the two brake caliper friction plate pair B1-B2 and the brake disc D friction working surface are separated, through the disc method
  • the elastic force is generated by the simultaneous rapid elastic compression deformation of the five elastic bodies (the other five elastic bodies simultaneously generate the synchronous elastic extension deformation), and the disk flange P generates a coaxial small angle clockwise with respect to the brake disk D.
  • the elastic moment of the brake disc D will increase rapidly.
  • the momentary static friction between the brake disc D and the two brake caliper friction plates B1-B2 will end, and then enter the dynamic friction action (at this time ⁇ 1 ⁇ 0, ⁇ 0 ⁇ 0)
  • the brake disc D and the two brake caliper friction plates pair B1-B2 will enter a synchronous fast periodic dynamic friction action, static friction action, and generate a corresponding amount of friction moment, and at the same time, the disk flange
  • the gears mesh with the disc gears to produce five elastic bodies to produce synchronous and rapid periodic elastic contraction deformation (the other five elastic bodies produce synchronous fast periodic reverse elastic expansion deformation), and generate corresponding elastic moments, through friction
  • the combination of the force moment and the elastic moment causes the wheel shaft to generate the braking force moment M1 and the torque M2.
  • the elastic simultaneous compression deformation variables and elastic moments of the five elastic bodies will be instantaneously slowed down, and the maximum static friction moment of the brake disc D and the two brake caliper friction plates B1 - B2 will be applied 4fsmax(t0)R The moment is reduced to 4fs(t)R, so the brake disc D and the two brake caliper friction plates pair B1-B2 will produce an instantaneous static friction action after t0 opposite to the above-mentioned instant static friction action before t0.
  • the wheel can also act on the road surface with the force of f magnitude at the same time, and the road front reaction wheel can also generate fR1.
  • the magnitude of the reversal moment acts.
  • the force reacts forward to the wheel, causing the wheel to generate a reversing moment of 2fR1 and causing the wheel angular velocity ⁇ 0 to drop rapidly.
  • the wheel is also like a "fixed pulley device", in which the brake braking force moment M1 is made.
  • the maximum braking force that can be generated by the disc type double brake of the present invention is synchronous with the above-mentioned rapid periodic dynamic friction, static friction and five elastic bodies, and the rapid periodic elastic contraction deformation (ie, The elastic body forms a synchronous harmonic vibration.
  • the frequency is related to the height; the higher the wheel angular velocity ⁇ 0, the greater the maximum braking force generated by the car. It can be seen that during the full braking process of the hot car, as the wheel speed decreases continuously, the above-mentioned fast periodic action frequency will gradually decrease, and therefore, the braking performance of the brake will gradually decrease.
  • the brake of the present invention also needs the ABS anti-wheel brake locking system control function, that is, the brake disc is quickly "locked, loosened, re-locked, re-released" by the two brake caliper working pressures N(t). And the closed-loop control method of the wheel to realize the fast periodic DABS double-brake anti-wheel lock system function of the above-mentioned brake, the disc double brake of the invention can produce the best braking effect.
  • the two brake calipers hydraulic sub-pump piston synchronously decompresses N(t) ⁇ 0 synchronously, and the two brake caliper friction plates pair B1-B2 will be quickly separated from the friction disc D working face. The brake will stop working immediately.
  • the wheel is rotated counterclockwise by ⁇ 0, which is the working principle of the brake when reversing. Since the working principle of the brake when reversing is exactly the same as that of the above-mentioned driving, it will not be described again.
  • the disc type double brake of the invention is used for the parking brake of an automobile, since it does not generate the above-mentioned rapid periodic dynamic friction and static friction, the braking performance will be the same as that of the existing wheel brake, and the safety of the vehicle lies in driving. Braking performance.
  • the symbol “ ⁇ ” is an integral operation symbol
  • the integration time interval is annotated with text.
  • FIG. 7 a schematic block diagram of a dual brake system of the present invention is described.
  • the ABS anti-wheel brake locking system which is now equipped with the automobile is adopted.
  • EBD electronic braking force distribution, ESP electronic stability program three electronic active safety technology applications, the present invention is designed with a dual brake system for automobiles.
  • the main system components and working principles are explained as follows:
  • a disc-type double brake mechanism is mounted on each wheel of the car and a wheel speed sensor is provided.
  • an ECU electronic control unit based on a microprocessor and a brake hydraulic pressure adjusting device are respectively arranged in the system.
  • the brake hydraulic pressure adjusting device is provided with a brake hydraulic main pump, a motor pump, a liquid storage tank, a solenoid valve, a pressure regulating valve hydraulic adjusting component, and can work for the brake caliper of each disc type double brake mechanism. Pressure changes provide real-time control.
  • ECU electronic control unit with a steering wheel angle, a lateral acceleration and a longitudinal acceleration sensor and their corresponding electronic detection input interface, and is equipped with the motor pump, solenoid valve and pressure limiting valve hydraulic adjustment components
  • the electronic control output interface also has a standard communication bus interface for the vehicle to meet the application requirements of various real-time detection inputs, control outputs and communication control between the system and other vehicle systems.
  • the two brake caliper sub-pumps on the two rear disc type double brake mechanisms can be driven by the existing mechanical or DC motor hybrid drive to realize the automobile mechanical or electronic parking brake and auxiliary brake application.
  • the ECU electronic control unit detects and calculates the slip ratio between each wheel and the road surface through the wheel speed sensor in real time. Once the wheel and the road surface are detected to slide, the real-time control is realized.
  • the brake hydraulic pressure adjusting device and the two brake caliper working pressure N(t) on the disc double brake mechanism generate a synchronous and rapid periodic "lock, release, relock, re-release" mode, which can realize each
  • the DABS double brake anti-wheel lock system of the wheels and the DEBD double brake electronic brake force distribution electronic safety brake control function to avoid the car from being locked due to wheel lock and uneven wheel brake force distribution. Sliding, the car appears to be out of control longitudinal runaway, lateral tailing dangerous conditions to improve the safety and stability of the car brake.
  • the car driver and occupants can provide further protection of the main and passive safety technology to prevent the car brake deceleration from being too large and the driver and the occupant may Physical damage.
  • the ECU electronic control unit in the system passes the steering wheel angle, lateral acceleration, longitudinal acceleration sensor and wheel speed sensor electronic detection input interface real-time detection and real-time high-speed calculation analysis of vehicle driving stability.
  • the real-time closed-loop control method of the working pressure and braking torque of the disc double brake mechanism will be automatically adjusted by the brake hydraulic adjusting device, and combined with DABS dual system.
  • the wheel torque control method in the TCS traction control system and the ASR anti-skid drive control system function provides real-time correction for the vehicle steering out-of-control longitudinal deviation and lateral tailing phenomenon, thereby realizing the electronic active safety control function of the DESP double brake electronic stability program. To further improve the car's driving Full stability.
  • the application design of the double brake system of the automobile not only covers the basic functions of the existing automobile brake system, but also can undertake the existing standardized automotive electronic active safety technology and passive safety technology application.
  • the global automotive industry with its strong comprehensive strength in personnel, technology, capital, research and development, production and testing, it should be able to complete all industrialization of the disc double brake and brake system of the present invention in a short time. .
  • the subversive technical features of the present invention are very significant, successfully breaking through the centuries-old shackles of the existing single brake technology theory of the wheel, and proposing the double braking theory of the DBT wheel and the economic and technical solution that can greatly improve the active safety performance of the vehicle.
  • the plan will certainly promote the innovative development of the world's three major transportation vehicles - car, high-speed train and aircraft wheel take-off and landing safety brakes and electronic active safety technology, or will enable the early application of global automotive driverless technology. I hope that the invention can bring peace to human beings!
  • Brake disc - will function the same as the brake disc in the existing disc brakes, but can work with
  • the axle produces a coaxial friction disc that rotates coaxially at a small angle and is still referred to as a brake disc.
  • Disc flange - A transition piece that is used for a small angle of relative rotation of the brake disc to the axle, defined as a disc flange.
  • Disc gear - a transmission mechanism on the brake disc for making a coaxial small angle relative rotation with the disc flange, similar to the gear, is visually defined as a brake disc gear, referred to as a disc gear.
  • Disc flange gear - a gear mechanism on the disc flange for generating a coaxial small angle relative rotation with the brake disc, similar to the gear, visually defined as a disc flange gear; and the disc gear and disc method
  • the blue gears are collectively referred to as brake gears.
  • Shaft Flange - The connecting flange on the axle for wheel hub mounting, referred to as the shaft flange.
  • Wheel flange The wheel hub flange that will be fixedly mounted to the axle, referred to as the wheel flange.
  • Elastomer - A metal or non-metal body that is mounted between the two teeth of a disc gear or a disc flange gear to create an elastic force. It is defined as an elastomer.
  • Elastic cavity - A cavity for elastic body mounting is defined as an elastic cavity; the elastic cavity is composed of a shaft flange, a disk gear, a disk flange gear and a wheel flange.
  • the existing wheel braking method of the mechanical principle is defined as a single braking method, which is named as S imple B raking T echnology in English, abbreviated as SBT; the existing disc type and drum brake corresponding to the method are collectively referred to as a single Brake.
  • Double braking method When the wheel brake is working, in addition to the frictional force of the road surface, the braking force can be generated by the wheel, and the braking force can be increased by the wheel rotating and the road surface is accelerated. Therefore, the present invention will follow the mechanics.
  • the principle of the wheel braking method is defined as the double braking method, which is named D ouble B raking T echnology in English, abbreviated as DBT; the disc brake corresponding to the method is named as a disc double brake, to show the existing The essential difference between wheel brake technology.
  • DABS double brake anti-wheel lock system an electronic safety brake control function designed to prevent wheels from being locked and wheels slipped during braking in an automobile brake system composed of the disc double brake of the present invention anti-lock braking a dual wheel system, the English name D ouble A nti-lock B raking S ystem, abbreviated as DABS.
  • DEBD double brake electronic brake force distribution - in the automobile brake system composed of the disc type double brake of the present invention in order to prevent uneven distribution of the braking force of the left and right wheels when braking, the front and rear wheels are side slipped steering out of control deviation, drift body designed electronic safety brake control function, defined as a dual brake electronic brake force distribution, the English name D ouble E lectric B rake force D istribution, abbreviated DEBD.
  • the electronic active safety control function designed by the wheel side sliding body is defined as the double brake electronic stability program.
  • DESP D ouble E lectronic S tability P rogram, abbreviated as DESP.

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  • Braking Arrangements (AREA)

Abstract

A disc double brake mechanism and a braking system, for use in automobiles, trains and airplanes. The brake mechanism comprises a brake disc (1), a disc flange (2), a bearing (4), elastomers (3), two brake calipers (5) and a friction plate (6); the brake disc (1) is disposed on the disc flange (2) in a manner allowing a small degree of coaxial relative rotation by means of the bearing (4), the disc flange (2) is mounted on a vehicle wheel (8), elastomers (3) are disposed between every two teeth of a disc gear (11, 10) and a disc flange gear (12, 10) so as to provide elastic engagement, and the two brake calipers (5) are disposed oppositely at two sides of the brake disc (1) having an axle line as a center; when the brake disc (1) and the friction plate (6) are synchronously under friction, even braking torque is generated on an axle (8). Compared with current brakes, the present disc brake mechanism improves braking functionality.

Description

盘式双重制动机构与制动系统Disc double brake mechanism and brake system 技术领域Technical field
本发明涉及汽车、高铁列车等轮式机动交通运输工具制动技术与电子主动安全技术领域,也涉及飞机机轮起降制动技术与电子主动安全技术领域。The invention relates to the technical field of braking technology and electronic active safety of wheeled motor vehicles and the like, and relates to the field of aircraft wheel take-off and landing braking technology and electronic active safety technology.
背景技术Background technique
车轮的发明,曾给人类带来了文明。但是,当我们人类步入车轮文明之时,汽车却带来了重大的交通安全问题。究其根本原因,主要是因为现有车轮制动力学理论百年停滞不前,无法突破车轮与路面最大静摩擦力这一技术瓶颈限制,使得现有汽车制动力过小、刹车距离和时间太长,极易发生交通碰撞事故而导致车祸,满足不了汽车在各种复杂路况上高速行驶时的紧急制动要求。据世界卫生组织(WHO)报道,目前全球每年车祸大约造成127万人死亡、1千多万人受伤和2万多亿元人民币的经济损失,且有逐年递增趋势;预计2030年,全球车祸死亡人数将达240万,将居人类非正常死亡原因之首,是全球15-29岁人群死亡的主因。与汽车相比,虽然目前全球高铁列车和飞机的交通安全事故率相对较低,但由于它们所采用的车轮制动技术,在制动力学原理上完全相同,所以,高铁列车和飞机等各种机动交通运输工具也都存在与汽车相类似的制动安全隐患。The invention of the wheel has brought civilization to mankind. However, when we humans entered the wheel civilization, the car brought about major traffic safety problems. The root cause is that the existing wheel system dynamics theory has been stagnant for a hundred years and cannot break through the technical bottleneck limitation of the maximum static friction of the wheel and the road surface, making the existing vehicle braking force too small, braking distance and time too long. It is extremely prone to traffic accidents and cause car accidents, and can not meet the emergency braking requirements of cars driving at high speeds in various complicated road conditions. According to the World Health Organization (WHO), the current annual global car accident has caused 1.27 million deaths, more than 10 million injuries and more than 2 trillion yuan in economic losses, and has been increasing year by year. It is expected that the global car accident will die in 2030. The number will reach 2.4 million, ranking first among the causes of human abnormal deaths and the leading cause of death among people aged 15-29 worldwide. Compared with cars, although the traffic safety accident rate of high-speed trains and airplanes in the world is relatively low, the wheel braking technology used in them is the same in terms of the principle of dynamics. Therefore, various trains such as high-speed trains and airplanes Motorized transport vehicles also have similar safety hazards associated with automobiles.
为了解决现有车轮制动技术问题,在此以现有汽车制动技术为例,进行简要概述。目前,与汽车制动安全密切相关的技术产品,主要有如下三大类:In order to solve the problem of the existing wheel brake technology, a brief overview is given here by taking the existing automobile brake technology as an example. At present, the technical products closely related to the safety of automobile brakes mainly have the following three categories:
第一类是现有车轮机械摩擦式制动器。按其结构划分,主要分为盘式、鼓式制动器两种。其中,盘式制动器为开放式结构,是利用静止摩擦片与制动盘两圆柱端面之间的旋转摩擦作用工作;而鼓式制动器为封闭式结构,是利用静止摩擦蹄片与制动鼓圆柱面之间的旋转摩擦作用工作。无论盘式制动器,还是鼓式制动器,摩擦工作部件之间的工作压力、摩擦系数、摩擦接触面积、摩擦运动速度、磨损率和摩擦工作温度等,都是决定它们制动性能、工作稳定性和使用寿命的关键性因素。因为盘式制动器在稳定性、可靠性、散热性等方面均优于鼓式制动器,所以,目前应用中,尤其是在众多的轻型汽车上,盘式制动器逐渐取代鼓式制动器,已成为一种发展趋势。The first type is the existing wheel mechanical friction brake. According to its structure, it is mainly divided into two types: disc type and drum type brake. Among them, the disc brake is an open structure, which uses the friction friction between the static friction plate and the two cylindrical end faces of the brake disc; and the drum brake is a closed structure, which uses a static friction shoe and a brake drum cylinder. Rotating friction between the faces works. Regardless of disc brakes or drum brakes, the working pressure, friction coefficient, friction contact area, frictional movement speed, wear rate and frictional working temperature between the friction working parts determine their braking performance, working stability and The key factor in the service life. Because disc brakes are superior to drum brakes in terms of stability, reliability, heat dissipation, etc., in the current application, especially in many light-duty vehicles, disc brakes have gradually replaced drum brakes, which has become a kind of development trend.
第二类是车轮轮胎技术。车轮轮胎技术性能指标,主要体现在轮胎的附着性能、承载能力、耐磨性能和滚动摩擦噪声等方面。其中,优选轮胎合成橡胶、轮胎纹路规划设计等,都是为了提高车轮轮胎的路面附着力(即车轮与路面之间的最大静摩擦力作用),都是以提高汽车行驶与制动安全稳定性为主要目的。虽然宽胎能提高轮胎的路面附着力,但也增加了车轮的转动惯量和滚动摩擦力,因而会增加汽车的动力消耗。The second category is wheel tire technology. Wheel tire technical performance indicators, mainly in the tire's adhesion properties, load bearing capacity, wear resistance and rolling friction noise. Among them, it is preferable to use tire synthetic rubber, tire grain planning and design, etc., in order to improve the road surface adhesion of the wheel tire (ie, the maximum static friction between the wheel and the road surface), in order to improve the safety and stability of the vehicle driving and braking. the main purpose. Although the wide tire can improve the road surface adhesion of the tire, it also increases the rotational inertia and rolling friction of the wheel, thereby increasing the power consumption of the automobile.
第三类是现有汽车电子主动安全技术。目前典型的应用技术主要有ABS(防车轮制动抱死系统)、EBD(电子制动力分配)和ESP(电子稳定程序) 三大规范化应用的电子主动安全技术。它们均是利用现有车轮机械摩擦式制动器制动车轮或发动机驱动车轮与路面产生静摩擦力实现的电子主动安全控制方法,都是以提高汽车在各种复杂路况上高速行驶与制动安全稳定性为核心控制目的。上述也是目前全球汽车主动安全技术应用研究的热点,但针对车轮制动技术的应用基础研究却成了冷门。The third category is the existing automotive electronic active safety technology. At present, typical application technologies mainly include ABS (anti-wheel brake lock system), EBD (electronic brake force distribution) and ESP (electronic stability program). Three electronically active safety technologies for standardized applications. They are all electronic active safety control methods that use existing wheel mechanical friction brake brake wheels or engine-driven wheels to generate static friction between the wheels and the road surface, all of which are designed to improve the safety and stability of the vehicle in high-speed driving and braking in various complicated road conditions. For core control purposes. The above is also a hot spot in the application research of automotive active safety technology in the world, but the basic research on the application of wheel brake technology has become an upset.
本发明,将重点基于牛顿三定律展开车轮基础制动力学理论研究,在突破现有车轮制动技术理论制约、提出全新的车轮制动方法的基础上,再提出一种高性价比的经济技术解决方案。The invention focuses on the research of the dynamic theory of the wheel foundation system based on Newton's three laws. On the basis of breaking the theoretical limitation of the existing wheel brake technology and proposing a new wheel braking method, a cost-effective economic and technical solution is proposed. Program.
制动盘两圆柱端面、制动鼓圆柱面的旋转摩擦运动方式,分别是现有盘式、鼓式制动器的充分必要性特征,而制动盘两圆柱端面、制动鼓圆柱面上的旋转摩擦运动方式,分别决定了现有盘式、鼓式制动器的结构和力学原理,分别是现有盘式、鼓式制动器的原理性特征。The rotating frictional movement modes of the two cylindrical end faces of the brake disc and the cylindrical surface of the brake drum are respectively necessary features of the existing disc type and drum brake, and the rotation of the two cylindrical end faces of the brake disc and the cylindrical surface of the brake drum The frictional motion method determines the structure and mechanical principle of the existing disc and drum brakes, which are the principle features of the existing disc and drum brakes.
按盘式、鼓式制动器的摩擦运动类型划分,本发明可将其分为制动盘、制动鼓运动工作部件分别与制动钳摩擦片、制动蹄片静止工作部件之间的刚体旋转摩擦和弹性体旋转摩擦两种。According to the type of friction movement of the disc type and the drum brake, the invention can be divided into a rigid body rotation between the brake disc and the brake drum moving working part and the brake caliper friction piece and the brake shoe stationary working part, respectively. There are two kinds of friction and elastic friction.
按之前已公开或授权的PCT发明专利“盘式制动器的双向制动方法及其制动机构与应用”(PCT/CN/2012/079070;中国专利号ZL201280001602.8;美国专利证书号US9476467B2;欧洲专利申请号12881924.0)中所定义的车轮制动方法划分,可分为车轮单向制动、车轮双向制动两种方法;但考虑其中对于上述两种车轮制动方法的定义不够科学准确,因此本发明将它们分别重新定义为车轮单一制动方法、车轮双重制动方法。According to the previously published or authorized PCT invention patent "Two-way braking method for disc brakes and its brake mechanism and application" (PCT/CN/2012/079070; Chinese Patent No. ZL201280001602.8; US Patent No. US9476467B2; Europe The wheel braking method defined in Patent Application No. 12881924.0) can be divided into two methods: wheel one-way braking and wheel two-way braking; however, considering that the definitions of the above two wheel braking methods are not scientific and accurate, The present invention redefined them as a single wheel braking method and a wheel double braking method, respectively.
由于上述PCT发明专利中的盘式制动器摩擦工作时,制动盘与制动钳摩擦片对之间出现不了同步瞬间静摩擦作用,车轮无法同时向后作用路面,实现不了大幅提升汽车制动性能的技术设计目标,只能产生与现有制动器大致相同的制动功效,甚至还可能出现车轮制动性能严重劣化问题,所以,本发明又提出了新的技术解决方案,并再次提出申请。Due to the frictional operation of the disc brake in the above PCT invention patent, the synchronous static friction between the brake disc and the brake caliper friction plate does not occur, and the wheel cannot be applied to the road surface at the same time, thereby failing to greatly improve the braking performance of the automobile. The technical design goal can only produce the same braking effect as the existing brakes, and even the problem of serious deterioration of the wheel braking performance may occur. Therefore, the present invention proposes a new technical solution and makes another application.
形而下者谓之器,形而上者谓之道。革新现有车轮制动技术,推出真正实用的车轮制动技术发明产品,是一项有意义的工作,而提出科学系统的车轮制动技术理论,则是另一项更有意义的工作,将推动全球汽车主动安全技术的进步发展,有助于全球车祸高发难题的技术解决。The metaphysical is the instrument, and the metaphysical is the way. Innovating the existing wheel brake technology and introducing the invention of a truly practical wheel brake technology is a meaningful work, and the theory of wheel brake technology for the scientific system is another more meaningful work. Promoting the advancement and development of global automotive active safety technology will help solve the problem of global car accidents.
发明内容Summary of the invention
本发明提出一种盘式双重制动机构,并基于该盘式双重制动机构提出一种汽车双重制动系统,旨在大幅提高汽车制动性能、承接现有汽车标配的电子主动安全技术设计应用、解决目前全球车祸高发难题,也能在高铁列车、飞机机轮起降制动与电子主动安全技术中应用。为了实现“车轮双重制动方法”及其技术设计目标,本发明提出如下技术解决方案:The invention provides a disc type double brake mechanism, and proposes an automobile double brake system based on the disc type double brake mechanism, which aims to greatly improve the braking performance of the automobile and undertake the electronic active safety technology of the existing automobile standard. Design and application, solve the current global car accidents, can also be applied in high-speed trains, aircraft wheel take-off and landing braking and electronic active safety technology. In order to achieve the "wheel double braking method" and its technical design goals, the present invention proposes the following technical solutions:
本发明盘式双重制动机构,主要有一制动盘、一盘法兰、轴承、弹性体和两制动钳及摩擦片。其中,制动盘通过轴承安装在盘法兰上,盘法兰固定 安装在车轮转轴的轴法兰上。制动盘上设置一盘齿轮,盘法兰上设置一盘法兰齿轮,用于盘法兰与制动盘之间同轴小角度相对转动的齿轮啮合传动。在盘齿轮和盘法兰齿轮的两两齿间,均设有一弹性体,且每个用于弹性体安装的弹力腔,均由轴法兰、盘齿轮、盘法兰齿轮和车轮轮毂上的轮法兰四面共同构成。两制动钳以车轴轴线中心对称方式,固定安装在所述制动盘两侧的汽车底盘上,以确保制动盘能产生摩擦力偶矩作用,以减轻滚动轴承轴径向上的工作压力负荷。The disc type double brake mechanism of the present invention mainly has a brake disc, a disc flange, a bearing, an elastic body, and two brake calipers and friction plates. Wherein, the brake disc is mounted on the disc flange by bearings, and the disc flange is fixed Mounted on the shaft flange of the wheel shaft. A disc gear is arranged on the brake disc, and a disc flange gear is arranged on the disc flange for the gear meshing transmission between the disc flange and the brake disc with a small angle of relative rotation. An elastic body is provided between the two teeth of the disc gear and the disc flange gear, and each of the elastic chambers for the elastic body mounting is provided by the shaft flange, the disc gear, the disc flange gear and the wheel hub. The wheel flange is composed of four sides. The two brake calipers are fixedly mounted on the vehicle chassis on both sides of the brake disc in a central symmetry manner of the axle axis to ensure that the brake disc can generate a frictional moment to reduce the working pressure load in the radial direction of the rolling bearing shaft.
制动机构不工作时,两制动钳摩擦片与制动盘之间都不会发生摩擦接触,通过盘法兰齿轮、盘齿轮和弹性体之间的啮合弹性力作用,制动盘和盘法兰将以相同角速度在车轴上自由转动。When the brake mechanism is not working, there is no frictional contact between the two brake caliper friction discs and the brake disc, and the brake disc and the disc are acted by the elastic force of the mesh between the disc flange gear, the disc gear and the elastic body. The flange will rotate freely on the axle at the same angular velocity.
制动机构开始工作时,在两制动钳分泵同步产生的轴向压力作用下,两制动钳摩擦片与制动盘将同步接触,并产生快速周期性的动摩擦力作用、静摩擦力作用及摩擦力偶矩作用,与此同时,通过盘法兰齿轮与盘齿轮之间同轴小角度相对转动的啮合作用,弹性体将同步产生相应快速周期性的弹性缩伸形变及弹性力矩作用,因而在车轮转轴上产生制动力偶矩作用,直至本次工作结束为止。When the brake mechanism starts working, under the axial pressure generated by the two brake calipers, the two brake calipers and the brake disc will be in synchronous contact, and the rapid periodic dynamic friction force and static friction force will be generated. And the frictional moment action, at the same time, through the meshing action of the coaxial small angle relative rotation between the disc flange gear and the disc gear, the elastic body will synchronously produce a corresponding rapid periodic elastic contraction deformation and elastic moment action, thus A braking force moment action is generated on the wheel shaft until the end of the work.
在制动机构工作期间,在上述摩擦力偶矩和弹性力矩共同产生的车轴制动力偶矩作用下,路面静摩擦力向后作用车轮时,通过车轴对前向运动车身能产生相应大小、与路面平行的后向制动力作用;同时,因车轮相对于路面加速转动而向后作用,使路面相对于车轮向前加速运动、向前反作用车轮而产生反转力矩作用,也能通过车轴对前向运动车身产生相应大小、与路面平行的后向制动力作用。因此,运动车身上总的后向制动力能远大于车轮与路面间的最大静摩擦力作用,可成功突破车轮与路面间最大静摩擦力这一制动技术瓶颈限制。During the operation of the brake mechanism, under the action of the axle braking force moment generated by the frictional moment and the elastic moment, when the static friction of the road surface acts backwards on the wheel, the forward movement of the vehicle body through the axle can produce a corresponding size and parallel to the road surface. The backward braking force acts; at the same time, the wheel acts backwards due to the acceleration of the wheel relative to the road surface, so that the road surface accelerates forward relative to the wheel, reverses the wheel and generates a reversing moment, and can also move forward through the axle. The body produces a rearward braking force of corresponding size and parallel to the road surface. Therefore, the total backward braking force on the moving body can be far greater than the maximum static friction between the wheel and the road surface, and can successfully break through the bottleneck limitation of the maximum static friction between the wheel and the road.
制动机构工作结束时,一旦两制动钳分泵同步迅速减压,则两制动钳摩擦片与制动盘之间将快速同步分离。At the end of the brake mechanism operation, once the two brake calipers sub-pumps are rapidly decompressed synchronously, the brake calipers between the two brake calipers and the brake discs will be quickly synchronized.
为了提高上述制动盘与盘法兰之间的扭矩作用能力,在制动盘与盘法兰之间的同轴转动连接处,可使用两个轴承并以同轴组合方式使用。In order to increase the torque acting between the brake disc and the disc flange, two bearings can be used and used in a coaxial combination at the coaxial rotational connection between the disc and the disc flange.
为了上述盘式双重制动机构产生轴向同步工作压力,两制动钳,既可使用现有盘式制动器的浮动式制动钳,也可使用现有盘式制动器的固定式制动钳;两制动钳分泵,既可液压驱动工作,也可气压驱动工作,还可由现有机械或直流电机混合驱动工作,以实现汽车行车、驻车和辅助制动应用。In order to generate the axial synchronous working pressure for the disc double brake mechanism, the two brake calipers can use the floating brake caliper of the existing disc brake or the fixed brake caliper of the existing disc brake; The two brake caliper sub-pumps can be operated either hydraulically or pneumatically. They can also be driven by existing mechanical or DC motors to achieve automotive, park and auxiliary brake applications.
基于上述盘式双重制动机构,为了进一步提高汽车安全性能,并承接汽车现已标配的ABS防车轮制动抱死系统、EBD电子制动力分配、ESP电子稳定程序三大电子主动安全技术应用,本发明设计有一种汽车双重制动系统,其系统主要组成是:在汽车每个车轮上,都安装一个盘式双重制动机构,并设有一只轮速传感器。为使每个盘式双重制动机构中的制动钳分泵工作压力能得到实时控制,系统中分别设有一个基于微处理器构成的ECU电子控制单元和一个制动 液压调节装置。其中,制动液压调节装置,设有制动液压主泵、电机泵、储液罐、电磁阀、限压阀液压调节部件,能为每个盘式双重制动机构的制动钳分泵工作压力变化提供实时控制。ECU电子控制单元,设有一只方向盘转角、一只侧向加速度和一只纵向加速度传感器及其相应的电子检测输入接口,并设有电机泵、电磁阀和限压阀液压调节部件工作所需要的电子控制输出接口,还设有一个车用标准通信总线接口,以满足系统与其它车用系统之间的各种实时检测输入、控制输出与通信控制的应用要求。其中,两后轮盘式双重制动机构上的两制动钳分泵,可由现有机械或直流电机混合驱动工作,以实现汽车机械或电子驻车制动、辅助制动应用。Based on the above disc type double brake mechanism, in order to further improve the safety performance of the car, and to undertake the three electronic active safety technology applications of the ABS anti-wheel brake lock system, EBD electronic brake force distribution and ESP electronic stability program The invention is designed with a double brake system for an automobile. The main components of the system are: a disc type double brake mechanism is installed on each wheel of the automobile, and a wheel speed sensor is provided. In order to realize the real-time control of the working pressure of the brake caliper of each disc type double brake mechanism, an electronic control unit based on the microprocessor and a brake are respectively arranged in the system. Hydraulic adjustment device. Among them, the brake hydraulic pressure adjusting device is provided with a brake hydraulic main pump, a motor pump, a liquid storage tank, a solenoid valve, a pressure regulating valve hydraulic adjusting component, and can work for the brake caliper of each disc type double brake mechanism. Pressure changes provide real-time control. ECU electronic control unit with a steering wheel angle, a lateral acceleration and a longitudinal acceleration sensor and their corresponding electronic detection input interface, and is equipped with the motor pump, solenoid valve and pressure limiting valve hydraulic adjustment components The electronic control output interface also has a standard communication bus interface for the vehicle to meet the application requirements of various real-time detection inputs, control outputs and communication control between the system and other vehicle systems. Among them, the two brake caliper sub-pumps on the two rear disc type double brake mechanisms can be driven by the existing mechanical or DC motor hybrid drive to realize the automobile mechanical or electronic parking brake and auxiliary brake application.
系统工作时,ECU电子控制单元,通过轮速传感器实时检测、计算分析每个车轮与路面间的滑移率,一旦发现有车轮与路面产生滑动,则通过实时控制制动液压调节装置和盘式双重制动机构上两制动钳产生同步快速周期性的“抱死、松开、再抱死、再松开”方式,即可实现每个车轮的DABS双重制动防车轮抱死系统和DEBD双重制动电子制动力分配电子安全制动控制功能,以避免汽车全力制动时因车轮抱死、车轮制动力分配不均而与路面产生滑动,汽车出现转向失控纵向跑偏、横向甩尾危险工况,以提高汽车制动安全稳定性。When the system is working, the ECU electronic control unit detects and calculates the slip ratio between each wheel and the road surface through the wheel speed sensor in real time. Once the wheel and the road surface are detected to slip, the brake hydraulic pressure adjusting device and the disc are controlled in real time. The two brake calipers on the double brake mechanism produce synchronous, fast and periodic “lock, release, re-lock, and release” modes, which can realize the DABS double brake anti-wheel lock system and DEBD for each wheel. The double brake electronic brake force distributes the electronic safety brake control function to avoid the sliding of the vehicle due to the wheel lock and the uneven distribution of the wheel brake force when the vehicle is fully braked. The vehicle has a steering out of control longitudinal deviation and lateral tail danger. Working conditions to improve the safety and stability of the car brakes.
另外,结合汽车现已标配的三点式安全带等被动式安全技术,即可为汽车司机和乘员提供进一步的主、被动式安全技术保护,以防止汽车制动减速度过大而对司机和乘员可能产生的身体伤害。In addition, combined with the passive safety technology such as the three-point seat belt that is now standard, the car driver and occupant can provide further protection of the main and passive safety technology to prevent the car brake deceleration from being too large and may be generated for the driver and the occupant. Physical damage.
汽车行驶时,ECU电子控制单元,通过方向盘转角、侧向加速度、纵向加速度和轮速传感器电子检测输入接口的实时检测以及汽车行驶稳定性的实时高速计算分析,当自动检测发现汽车前轮转向过度或不足、汽车行驶不稳定的预兆时,将会通过制动液压调节装置自动调整盘式双重制动机构工作压力、制动力偶矩大小的实时闭环控制方法,并结合DABS双重制动防车轮抱死系统和DEBD双重制动电子制动力分配的电子安全制动控制功能,或者,同时通过所述车用标准通信总线接口,对现有汽车发动机管理系统进行实时控制,再利用现有TCS牵引力控制系统、ASR防滑驱动控制系统功能中的车轮扭矩控制方法,对汽车转向失控纵向跑偏、横向甩尾现象,给予实时修正,从而实现DESP双重制动电子稳定程序电子主动安全控制功能,以进一步提高汽车行驶安全稳定性。When the car is running, the ECU electronic control unit, through the real-time detection of the steering wheel angle, lateral acceleration, longitudinal acceleration and wheel speed sensor electronic detection input interface and the real-time high-speed calculation analysis of the vehicle running stability, when the automatic detection finds that the front wheel of the car is oversteering When the vehicle is insufficient or the vehicle is unstable, the real-time closed-loop control method of the working pressure and braking torque of the disc type double brake mechanism will be automatically adjusted by the brake hydraulic adjustment device, and combined with the DABS double brake anti-wheel Electronic system safety brake control function for dead system and DEBD double brake electronic brake force distribution, or simultaneous control of existing automobile engine management system through the vehicle standard communication bus interface, and then using existing TCS traction control The wheel torque control method in the system and ASR anti-skid drive control system function provides real-time correction for the vehicle steering out-of-control longitudinal deviation and lateral tail-flicking phenomenon, thereby realizing the electronic active safety control function of the DESP double-braking electronic stability program to further improve Car driving safety and stability.
本发明盘式双重制动机构热车全力制动工作时,基于车轮与路面之间的最大静摩擦力作用,同比现有车轮制动器,制动性能提高4倍,制动距离和时间缩减4/5,将大幅提升汽车的安全性能、大大降低车祸发生率。本发明盘式双重制动机构及制动系统,亦可用于解决高铁列车、飞机等的制动安全隐患。When the disc type double brake mechanism of the present invention is fully braked, based on the maximum static friction between the wheel and the road surface, the braking performance is improved by 4 times and the braking distance and time is reduced by 4/5 compared with the existing wheel brakes. It will greatly improve the safety performance of the car and greatly reduce the incidence of car accidents. The disc type double brake mechanism and the brake system of the invention can also be used for solving the safety hazard of high-speed trains, airplanes and the like.
附图说明DRAWINGS
图1为盘式双重制动器总体装配结构的轴向平面示意图Figure 1 is an axial plan view of the overall assembly structure of the disc type double brake
图2为盘式双重制动器总体装配结构的俯向轴剖视示意图 Figure 2 is a schematic cross-sectional view of the overall assembly structure of the disc type double brake
图3a、3b为制动盘轴向平面及左侧轴剖视示意图3a, 3b are schematic cross-sectional views of the axial plane and the left shaft of the brake disc
图4a、4b为盘法兰轴向平面及左侧轴剖视示意图4a, 4b are schematic cross-sectional views of the axial plane and the left side of the disk flange
图5为盘式双重制动器工作原理的分析说明示意图Figure 5 is a schematic diagram showing the analysis of the working principle of the disc double brake
图6为本发明双重制动方法的车轮受力分析示意图Figure 6 is a schematic diagram of the force analysis of the wheel of the double braking method of the present invention
图7为本发明汽车双重制动系统组成框图Figure 7 is a block diagram of the automobile double brake system of the present invention
具体实施方式detailed description
为便于发明技术的具体实施,将本发明盘式双重制动器的结构组成和工作原理以及汽车双重制动系统的组成和工作原理说明如下:In order to facilitate the specific implementation of the invention, the structural composition and working principle of the disc double brake of the present invention and the composition and working principle of the double brake system of the automobile are as follows:
一、盘式双重制动器结构组成First, the disc type double brake structure
参照图1,关于盘式双重制动器总体装配结构的轴向平面示意图说明:1为制动盘,作为唯一的旋转摩擦工作部件,其上设有一盘齿轮。2为盘法兰,其上设有一盘法兰齿轮。3为弹性体,也用来表示安装弹性体的弹力腔,作为弹性势能储蓄与动能转化的关键性工作部件,在此总共设有十个,其中五个为制动器顺时针旋转时产生弹性压缩,另五个为制动器逆时针旋转时产生弹性压缩;根据需要,可改变弹性体数量和几何形状设计,以产生足够大的弹性力作用;该弹性体,既可选用非金属弹性材料加工制作,也可选用金属弹性材料加工制作。4为轴承,在此采用两个薄壁深沟球滚动轴承,以提高制动盘与盘法兰之间的扭矩作用能力,也可使用其它合适的滚动轴承。5为两型号相同的制动钳,以车轴轴线中心对称方式,安装在汽车底盘悬挂上;在此使用两个目前汽车通用的单活塞浮动式制动钳,也可使用多活塞固定式制动钳;为兼顾汽车的驻车和辅助制动功能应用,汽车两后轮制动器上的两制动钳分泵活塞,也可采用液压与非液压或电机混合驱动方式工作。6为制动钳上的摩擦片。7为制动钳上的液压分泵。8为车轴和轴法兰。9为盘法兰上的轴向通孔,在此共设五个,用于盘法兰与轴法兰之间的紧固连接,也用来表示车轮轮毂安装到轴法兰上所需要的轴向紧固螺栓。14为制动钳上的安装支架,用于制动钳在汽车底盘悬挂上的安装。Referring to Figure 1, an axial plan view of the overall assembly structure of the disc double brake is illustrated: 1 is a brake disc, as the sole rotating friction working member, on which a disc gear is disposed. 2 is a disc flange with a flange gear on it. 3 is an elastomer, also used to indicate the elastic cavity of the elastic body. As a key working part of the elastic potential energy saving and kinetic energy conversion, there are ten in total, five of which are elastic compression when the brake rotates clockwise. The other five produce elastic compression when the brake rotates counterclockwise; the number of elastomers and the geometric design can be changed as needed to produce a sufficiently large elastic force; the elastomer can be made of non-metallic elastic material, It can be made of metal elastic material. 4 is a bearing, here two thin-wall deep groove ball rolling bearings are used to improve the torque acting between the brake disc and the disc flange, and other suitable rolling bearings can also be used. 5 Two identical brake calipers are mounted on the chassis suspension of the car in a central symmetry of the axle axis; here two conventional single-piston floating brake calipers are used, and multi-piston fixed brakes can also be used. Pliers; for both the parking and auxiliary brake functions of the car, the two brake caliper sub-pump pistons on the two rear wheel brakes of the car can also be operated by hydraulic and non-hydraulic or motor hybrid drive. 6 is the friction plate on the brake caliper. 7 is the hydraulic cylinder on the brake caliper. 8 is the axle and shaft flange. 9 is an axial through hole on the disc flange. There are five joints here for the fastening connection between the disc flange and the shaft flange. It is also used to indicate that the wheel hub is mounted on the shaft flange. Axial fastening bolts. 14 is the mounting bracket on the brake caliper for the installation of the brake caliper on the suspension of the vehicle chassis.
同比现有盘式制动器,因两制动钳同步工作时,上述盘式双重制动器的制动力矩作用将会加倍,故可按比例减小两制动钳分泵的活塞面积,或按比例减小制动盘直径,以满足制动器的小型化、轻量化应用需求。Compared with the existing disc brakes, when the two brake calipers work synchronously, the braking torque of the above disc double brakes will be doubled, so the piston area of the two brake calipers can be reduced proportionally, or proportionally reduced. Small brake disc diameter to meet the needs of miniaturized and lightweight applications of brakes.
参照图2,关于盘式双重制动器总体装配结构的俯向轴剖视示意图说明:1为制动盘。2为盘法兰。4为轴承,在此使用的两个薄壁深沟球滚动轴承具有质量轻、体积小、转速高、噪声低、双金属密封圈、高温脂润滑和免维护优点等,但考虑这种滚动轴承工作时,主要承受力偶矩作用且仅产生快速周期性的小角度转动,更何况制动器全力制动工作并非经常性使用,因此两薄壁深沟球滚动轴承不耐强烈冲击作用、耐高温工作性能较差缺点等将可被大大弱化。5为两制动钳。6为制动钳摩擦片,每个制动钳上均设有两工作面相向的摩擦片,因此称其为摩擦片对。7为制动钳液压分泵。8为轴法兰,与车轮转轴为一体。9为车轮轮毂安装到轴法兰上所需要的紧固螺栓。11为盘齿轮的凸齿。 13为滚动轴承的轴向定位挡圈,用于薄壁深沟球滚动轴承在盘法兰、制动盘上的轴向安装定位。15为轮法兰,以部分表示车轮轮毂。Referring to Fig. 2, a schematic cross-sectional view of the overall assembly structure of the disc type double brake is illustrated: 1 is a brake disc. 2 is the disk flange. 4 is the bearing, the two thin-wall deep groove ball rolling bearings used here have the advantages of light weight, small volume, high speed, low noise, double metal sealing ring, high temperature grease lubrication and maintenance-free, etc., but considering the work of this rolling bearing, mainly It bears the force of the moment and only produces the rapid periodic small angle rotation. Moreover, the brake full force braking work is not used frequently. Therefore, the two thin-wall deep groove ball rolling bearings are not resistant to strong impact, and the high temperature working performance is poor. Greatly weakened. 5 is two brake calipers. 6 is a brake caliper friction disc, each brake caliper is provided with two friction plates facing each other, so it is called a friction plate pair. 7 is the brake caliper hydraulic sub-pump. 8 is the shaft flange, which is integrated with the wheel shaft. 9 is the fastening bolt required for the wheel hub to be mounted to the shaft flange. 11 is the convex tooth of the disk gear. 13 is an axial positioning retaining ring of the rolling bearing, which is used for axial installation positioning of the thin-wall deep groove ball rolling bearing on the disk flange and the brake disc. 15 is a wheel flange, partially indicating the wheel hub.
在图2中,虽然十个弹性体没有表示,但结合图1不难理解由轴法兰、盘齿轮、盘法兰齿轮和轮法兰四面共同构成的弹力腔的结构细节,以及十个弹性体的安装位置和轴向尺寸。当盘法兰齿轮与盘齿轮产生啮合传动时,所有弹性体都将会在其弹力腔内发生弹性缩伸形变。In Fig. 2, although ten elastomers are not shown, it is not difficult to understand the structural details of the elastic cavity formed by the four sides of the shaft flange, the disk gear, the disk flange gear and the wheel flange, and ten elastics in combination with FIG. The mounting position and axial dimensions of the body. When the disc flange gear meshes with the disc gear, all of the elastomer will undergo elastic contraction deformation in its elastic chamber.
参照图3a、3b,关于制动盘轴向平面及左侧轴剖视示意图说明:1为制动盘,可选用合金铸铁等金属材料,通过铸造、机加工工艺方法制备而成。4为制动盘上两轴承的轴套,用于两个薄壁深沟球滚动轴承外圈的同轴组合安装。11、10为加工在制动盘上的盘齿轮,其中11为凸齿,10为齿凹。Referring to Figures 3a and 3b, a schematic cross-sectional view of the axial plane of the brake disc and the left shaft is illustrated: 1 is a brake disc, which can be prepared by a metal material such as alloy cast iron, and is prepared by a casting and machining process. 4 is the bushing of the two bearings on the brake disc, which is used for coaxial combination installation of the outer rings of two thin-wall deep groove ball rolling bearings. 11, 10 is a disc gear machined on a brake disc, wherein 11 is a convex tooth and 10 is a tooth concave.
另外,在保证制动盘结构强度基础上,为提高制动盘的通风散热能力,除了在制动盘摩擦工作面的轴向上可均匀加工一定数目的小通孔外,在汽车前轮盘式双重制动器制动盘的轴径向上,还可再加工一些类似于目前车用前轮通风制动盘的通风沟道;但考虑制图原因,故该通风沟道在图中没有表示。In addition, on the basis of ensuring the structural strength of the brake disc, in order to improve the ventilation and heat dissipation capability of the brake disc, in addition to processing a certain number of small through holes in the axial direction of the friction disc working surface of the brake disc, the front disc of the automobile In the radial direction of the double brake disc, it is also possible to rework some ventilation channels similar to the current front wheel ventilating brake discs; however, considering the drawing reasons, the venting channel is not shown in the figure.
参照图4a、4b,关于盘法兰轴向平面及左侧轴剖视示意图说明:2为盘法兰,既可利用钢质圆柱体来加工,也可利用铸造及机加方法加工。4为盘法兰上两轴承的轴套,用于两薄壁深沟球滚动轴承内圈的同轴组合安装。12、10为加工在盘法兰上的盘法兰齿轮,其中12为凸齿,10为齿凹,盘法兰齿轮的轴向尺寸应略大于盘齿轮的轴向尺寸,使两者之间能产生相对转动。8为盘法兰上的大圆通孔,用于与车轴及轴法兰之间的同轴固定安装。9为盘法兰的轴向螺栓通孔,该通孔加工在盘法兰齿轮的每个凸齿上,用于盘法兰与轴法兰之间的轴向螺栓紧固连接。Referring to Figures 4a and 4b, a schematic cross-sectional view of the axial plane and the left side of the disk flange is shown. 2: The disk flange can be processed by a steel cylinder or by a casting and machining method. 4 is the bushing of the two bearings on the disc flange, which is used for the coaxial combination installation of the inner rings of the two thin-wall deep groove ball rolling bearings. 12, 10 are disc flange gears machined on the disc flange, 12 of which are convex teeth and 10 are tooth recesses. The axial dimension of the disc flange gears should be slightly larger than the axial dimension of the disc gears, so that Can produce relative rotation. 8 is a large circular through hole on the disk flange for coaxial fixed installation with the axle and the shaft flange. 9 is an axial bolt through hole of the disc flange, and the through hole is machined on each convex tooth of the disc flange gear for the axial bolt fastening connection between the disc flange and the shaft flange.
综上所述,本发明盘式双重制动器,不仅结构简单紧凑,仅由一个制动盘、一个盘法兰、十个弹性体、两个薄壁深沟球滚动轴承和两制动钳及摩擦片等部件构成,而且,在其可靠性、耐用性和可维护性等方面,都有相应的工艺设计。在上述发明设计基础上,再经系统优化设计后,在短时间内生产出高性价比的制动器产品,淘汰现有传统落后的车用制动器,将大有可能。In summary, the disc double brake of the present invention is not only simple and compact in structure, but only consists of a brake disc, a disc flange, ten elastic bodies, two thin-wall deep groove ball rolling bearings, and two brake calipers and friction plates. It has a corresponding process design in terms of reliability, durability and maintainability. On the basis of the above-mentioned invention design, after the system is optimized and designed, it is possible to produce a cost-effective brake product in a short period of time and eliminate the existing conventional backward vehicle brakes.
二、盘式双重制动器工作原理Second, the working principle of the disc double brake
参照图1、5,由图1得到本发明盘式双重制动器工作原理的分析说明示意图5,为便于分析说明,并做如下统一假设:Referring to Figures 1 and 5, a schematic diagram 5 of the analysis of the working principle of the disc type double brake of the present invention is obtained from Fig. 1. For the convenience of analysis and explanation, the following unified assumptions are made:
O点为制动盘和盘法兰转轴轴线的轴向投影;D圆为制动盘外圆柱面的轴向投影;P圆表示盘法兰外圆柱面的轴向投影,也表示盘法兰与制动盘间两滚动轴承的轴向投影示意;B1、B2分别表示两制动钳摩擦片对的轴向投影。Point O is the axial projection of the axis of the brake disc and the disc flange; D circle is the axial projection of the outer cylindrical surface of the disc; P circle indicates the axial projection of the outer cylindrical surface of the disc flange, also indicating the disc flange The axial projection of the two rolling bearings between the brake disc and the brake disc; B1, B2 respectively indicate the axial projection of the pair of brake calipers.
r为十个弹性体在盘法兰齿轮与盘齿轮之间的弹性啮合作用半径;R为制动盘与两制动钳摩擦片对之间的摩擦运动圆周轨迹半径。r is the elastic engagement radius of the ten elastic bodies between the disk flange gear and the disk gear; R is the radius of the circumferential path of the frictional movement between the brake disk and the pair of brake caliper friction plates.
N(t)为每个制动钳液压分泵的轴向工作压力时间函数;μd、μs分别为制动盘与两制动钳摩擦片对的动摩擦系数、静摩擦系数,且μd<μs;fd(t)、fs(t)分别为两制动钳上每个摩擦片与制动盘之间的动摩擦力、静摩擦力时间函数; fsmax(t0)为两制动钳上每个摩擦片与制动盘之间,在N(t0)轴向工作压力作用下,所产生的最大静摩擦力。N(t) is the axial working pressure time function of each brake caliper hydraulic pump; μd, μs are the dynamic friction coefficient and static friction coefficient of the brake disc and the two brake caliper friction disc pairs, respectively, and μd<μs;fd (t) and fs(t) are the time functions of dynamic friction and static friction between each friction plate and the brake disc on the two brake calipers; Fsmax(t0) is the maximum static friction generated between each friction plate and the brake disc on the two brake calipers under the N(t0) axial working pressure.
K为每个弹性体的弹性系数;f1(t)为盘法兰与制动盘之间同轴齿轮顺时针啮合转动时,由五个并联弹性体压缩形变所产生的弹性力时间函数;f2(t)为盘法兰与制动盘之间同轴齿轮逆时针啮合转动时,由另五个并联弹性体压缩形变所产生的弹性力时间函数。K is the elastic coefficient of each elastic body; f1(t) is the elastic force time function generated by the compression deformation of five parallel elastic bodies when the coaxial gear of the disk flange and the brake disc rotates clockwise; f2 (t) The time function of the elastic force generated by the compression deformation of the other five parallel elastic bodies when the coaxial gear of the disc flange and the brake disc rotates counterclockwise.
M1、M2分别为制动器摩擦工作时,车轮转轴上产生的制动力偶矩、转矩作用大小。ω0为车轮、盘法兰和车轴转动的角速度,ω1为制动盘绕车轴转动的角速度。M1 and M2 are the magnitudes of the braking force moment and torque generated on the wheel shaft when the brake is working. Ω0 is the angular velocity at which the wheel, the disc flange and the axle rotate, and ω1 is the angular velocity at which the brake coil rotates around the axle.
当制动器不工作时,两制动钳液压分泵活塞压力N(t)≈0,两制动钳摩擦片对B1-B2与制动盘D摩擦工作面之间皆处于分离状态,通过盘法兰齿轮、盘齿轮和弹力体之间的弹性啮合作用,制动盘D与盘法兰P形如一体,将绕O点、以ω1=ω0角速度作同步顺时针自由转动。此时,车轮转轴不会产生制动力偶矩作用,即M1=0。When the brake is not working, the two brake calipers hydraulic cylinder piston pressure N (t) ≈ 0, the two brake caliper friction plate pair B1-B2 and the brake disc D friction working surface are separated, through the disc method The elastic meshing between the blue gear, the disc gear and the elastic body, the brake disc D and the disc flange P are integrally formed, and will rotate clockwise around the O point at a synchronous speed of ω1=ω0. At this time, the wheel shaft does not generate a braking force moment, that is, M1=0.
参照图5、6,当制动器开始工作时,两制动钳液压分泵活塞压力N(t)开始同步快速增加,将相向推动两制动钳摩擦片对B1-B2与制动盘D两侧摩擦工作面发生同步接触,使制动盘D产生摩擦力偶矩作用。制动盘D与两制动钳摩擦片对B1-B2刚接触时,由于以ω1=ω0角速度绕O点旋转的制动盘D有相应大小的角动量,而通过盘法兰P齿轮顺时针啮合作用五个弹性体,作用在制动盘D上的弹性力矩f1(t)r小于其动摩擦力偶矩4fd(t)R=4N(t)μdR,所以,经短暂的动摩擦力偶矩作用之后,制动盘D与两制动钳摩擦片对B1-B2的动摩擦将会迅速变为瞬间静摩擦作用(此时ω1=0、ω0≠0),从而产生瞬间静摩擦力偶矩4fs(t)R作用;与此同时,随着五个弹性体同步快速弹性压缩形变而产生弹性力作用(另五个弹性体同时产生同步弹性伸展形变)、盘法兰P相对制动盘D产生同轴小角度顺时针转动,盘法兰P作用制动盘D的弹性力矩将会快速增加。一旦盘法兰P作用制动盘D的弹性力矩增加到f1(t0)r,制动盘D与两制动钳摩擦片对B1-B2出现最大静摩擦力偶矩作用4fsmax(t0)R=4N(t0)μsR(设此时刻为t0),则制动盘D与两制动钳摩擦片对B1-B2的瞬间静摩擦作用将结束,又进入动摩擦作用(此时ω1≠0、ω0≠0),盘法兰P作用制动盘D的弹性力矩为f1(t)r=4fd(t)R。因此,制动器开始工作后,制动盘D与两制动钳摩擦片对B1-B2将进入同步快速周期性的动摩擦作用、静摩擦作用,并产生相应大小的摩擦力偶矩作用,同时,盘法兰齿轮与盘齿轮啮合作用五个弹性体产生同步快速周期性的弹性缩伸形变(另五个弹性体产生同步快速周期性的反向弹性伸缩形变),并产生相应大小的弹性力矩作用,通过摩擦力偶矩和弹性力矩的联合作用,车轮转轴产生制动力偶矩M1和转矩M2作用。而在制动器工作期间,车轮作用力矩平衡方程为M1=M2。Referring to Figures 5 and 6, when the brake starts to work, the two brake caliper hydraulic cylinder piston pressure N(t) starts to increase rapidly, and will push the two brake caliper friction plates to the sides of B1-B2 and brake disc D. The frictional working surface is in synchronous contact, so that the brake disc D generates a frictional moment. When the brake disc D and the two brake caliper friction plates are in contact with B1-B2, the brake disc D rotating at the O point at an angular velocity of ω1=ω0 has a corresponding angular momentum, and the P-gear is clockwise through the disc flange. The five elastic bodies are engaged, and the elastic moment f1(t)r acting on the brake disc D is smaller than the dynamic friction moment 4fd(t)R=4N(t)μdR, so after a short moment of dynamic frictional moment The dynamic friction between the brake disc D and the two brake caliper friction plates B1 - B2 will quickly become instantaneous static friction (at this time ω1 = 0, ω0 ≠ 0), thereby generating an instantaneous static friction moment 4fs (t) R; At the same time, the elastic force is generated by the simultaneous rapid elastic compression deformation of the five elastic bodies (the other five elastic bodies simultaneously generate the synchronous elastic extension deformation), and the disk flange P generates a coaxial small angle clockwise with respect to the brake disk D. When the wheel flange F acts, the elastic moment of the brake disc D will increase rapidly. Once the elastic moment of the disc flange P acting on the brake disc D is increased to f1(t0)r, the maximum static friction moment of the brake disc D and the two brake caliper friction plates B1 - B2 acts 4fsmax(t0)R=4N ( T0)μsR (this time is t0), the momentary static friction between the brake disc D and the two brake caliper friction plates B1-B2 will end, and then enter the dynamic friction action (at this time ω1≠0, ω0≠0), The elastic moment of the disc flange P acting on the brake disc D is f1(t)r=4fd(t)R. Therefore, after the brake starts working, the brake disc D and the two brake caliper friction plates pair B1-B2 will enter a synchronous fast periodic dynamic friction action, static friction action, and generate a corresponding amount of friction moment, and at the same time, the disk flange The gears mesh with the disc gears to produce five elastic bodies to produce synchronous and rapid periodic elastic contraction deformation (the other five elastic bodies produce synchronous fast periodic reverse elastic expansion deformation), and generate corresponding elastic moments, through friction The combination of the force moment and the elastic moment causes the wheel shaft to generate the braking force moment M1 and the torque M2. During the operation of the brake, the wheel torque balance equation is M1=M2.
针对上述瞬间静摩擦作用过程,基于后续δ函数积分运算分析可知:在包括t0在内的时间区间内,制动盘D与两制动钳摩擦片对B1-B2所产生的同步 瞬间静摩擦冲量矩作用积分运算数值不为零,即车轮制动力偶矩M1≠0、路面向后作用车轮的静摩擦力f始终存在,并作用车轮产生M2=fR1大小的转矩作用,且M1=M2=fR1;而在不包括t0在内的时间区间内,制动盘D与两制动钳摩擦片对B1-B2所产生的同步瞬间静摩擦冲量矩作用积分运算数值却为0,即车轮制动力偶矩M1=0。因此,在上述t0前的瞬间静摩擦作用期间,路面后向静摩擦力f作用车轮所产生的转矩M2=fR1能使车轮同时以f大小的力向后作用路面;根据牛顿第三运动定律(作用力与反作用力定律)可知,车轮以f大小的力向后作用路面的同时,路面必将对车轮产生f大小的前向反作用力,使车轮产生fR1大小的反转力矩作用。由于车轮制动力偶矩M1是通过制动盘D与两制动钳摩擦片对B1-B2的瞬间静摩擦力冲量矩和五个弹性体同步压缩弹性力矩联合作用产生,路面前向反作用车轮所产生fR1大小的反转力矩作用,将会使盘法兰P相对制动盘D产生瞬间同轴逆时针小角度反转作用,但路面后向静摩擦力f同时作用车轮还要继续产生顺时针转动,所以,五个弹性体的弹性同步压缩形变量及弹性力矩作用将会得到瞬间减缓,并使制动盘D与两制动钳摩擦片对B1-B2的最大静摩擦力偶矩作用4fsmax(t0)R瞬间减小为4fs(t)R,因而制动盘D与两制动钳摩擦片对B1-B2将产生一与上述t0前瞬间静摩擦作用过程相反的t0后瞬间静摩擦作用过程。与上述t0前瞬间静摩擦作用同理,通过该t0后瞬间静摩擦作用,基于路面后向静摩擦力f作用,车轮也能同时以f大小的力向后作用路面,路面前向反作用车轮也能产生fR1大小的反转力矩作用。总之,通过上述t0前、后完整的瞬间静摩擦作用过程,基于车轮与路面间的静摩擦力f作用,车轮将能同时以F=2f大小的力向后作用路面,同时路面以F=2f大小的力向前反作用车轮,使车轮产生2fR1大小的反转力矩作用,并使车轮角速度ω0迅速下降。According to the above-mentioned instantaneous static friction action process, based on the subsequent δ function integral operation analysis, it can be known that the synchronization between the brake disc D and the two brake caliper friction plates B1-B2 in the time interval including t0 The instantaneous static friction impulse moment integral operation value is not zero, that is, the wheel braking force moment M1≠0, the static friction force f of the road facing the rear acting wheel always exists, and the wheel acts to generate the torque action of M2=fR1 size, and M1= M2=fR1; and in the time interval excluding t0, the integral operation value of the synchronous moment static friction moment generated by the brake disc D and the two brake caliper friction plates B1-B2 is 0, that is, the wheel system The dynamic moment M1=0. Therefore, during the instantaneous static friction action before the above t0, the torque generated by the wheel behind the static friction force f acts M2=fR1, so that the wheel can simultaneously act on the road surface with a force of f; according to Newton's third law of motion (action The law of force and reaction force) It can be seen that while the wheel acts on the road surface with a force of f magnitude, the road surface will generate a forward reaction force of f magnitude on the wheel, so that the wheel produces a reversal moment of magnitude fR1. Since the wheel braking force moment M1 is generated by the combination of the brake disc D and the instantaneous static friction momentum of the two brake caliper friction plates B1-B2 and the five elastic synchronous compression elastic moments, the road front reaction wheel is generated. The reversal moment of the size of fR1 will cause the disk flange P to produce an instantaneous coaxial counterclockwise small angle reversal action with respect to the brake disc D, but the rearward static friction force f of the road surface will continue to produce clockwise rotation. Therefore, the elastic simultaneous compression deformation variables and elastic moments of the five elastic bodies will be instantaneously slowed down, and the maximum static friction moment of the brake disc D and the two brake caliper friction plates B1 - B2 will be applied 4fsmax(t0)R The moment is reduced to 4fs(t)R, so the brake disc D and the two brake caliper friction plates pair B1-B2 will produce an instantaneous static friction action after t0 opposite to the above-mentioned instant static friction action before t0. In the same way as the instantaneous static friction action before t0, the static friction action after the t0, based on the static friction force f of the road surface, the wheel can also act on the road surface with the force of f magnitude at the same time, and the road front reaction wheel can also generate fR1. The magnitude of the reversal moment acts. In short, through the above-mentioned complete static static friction process before and after t0, based on the static friction force f between the wheel and the road surface, the wheel will be able to act on the road surface with a force of F=2f at the same time, while the road surface is F=2f. The force reacts forward to the wheel, causing the wheel to generate a reversing moment of 2fR1 and causing the wheel angular velocity ω0 to drop rapidly.
在上述t0前、后完整的瞬间静摩擦作用期间,因为汽车是以路面为参考坐标系向前运动,所以,车轮以F=2f大小的力向后作用路面,能产生相应大小、与汽车前向运动相反的后向制动力;而路面同时以F=2f大小的力向前反作用车轮产生反转力矩作用,也能产生相应大小、与汽车前向运动相反的后向制动力,因为通过图6所示车轮轮胎周缘与路面间的静摩擦接触角θ作用,车轮宛如一“定滑轮装置”,其中车轮以F=2f大小的力向后作用路面如同施加在该“定滑轮装置”绳索一端的作用外力,而路面同时以F=2f大小的力向前反作用车轮所产生的作用力如同同时施加在该“定滑轮装置”绳索另一端的作用外力,所以,车轴上能产生2F大小的水平后向制动力;与此同时,在制动器制动力偶矩M1作用下,车轮也宛如一“定滑轮装置”,其中制动器制动力偶矩M1作用如同由该“定滑轮装置”绳索一端固定在该装置上所产生的作用内力,而路面后向静摩擦力f作用车轮如同施加在该“定滑轮装置”绳索另一端的作用外力,因此,车轴上还能产生f大小的水平后向制动力。综上所述,通过上述t0前、后完整的瞬间静摩擦作用,车轴上总共能产生图6所示Fi=f+2F=5f≤5fmax大小的水平后向制动力,其中fmax为车轮与路面的最大 静摩擦力。众所周知,现有车轮制动器摩擦工作时,基于车轮与路面的静摩擦力f作用,汽车制动力仅为Fi=f≤fmax。显然,在同比条件下,本发明的最大制动力能提高4倍,热车全力刹车距离和时间缩减4/5。During the complete instantaneous static friction action before and after the above t0, since the car moves forward with the road surface as the reference coordinate system, the wheel acts on the road surface with a force of F=2f, which can produce a corresponding size and forward direction of the car. The reverse braking force of the opposite movement; while the road surface simultaneously reacts with the force of F=2f to generate the reverse torque effect, and can also generate the corresponding backward braking force opposite to the forward motion of the car, because FIG. 6 The static friction contact angle θ between the circumference of the wheel tire and the road surface is shown. The wheel acts like a “fixed pulley device”, in which the wheel acts on the road surface with a force of F=2f as if it were applied to one end of the “fixed pulley device” rope. External force, while the road surface simultaneously reacts with the force of F=2f to produce the force generated by the wheel at the same time as the other end of the rope of the “fixed pulley device”. Therefore, the horizontal back direction of 2F can be generated on the axle. At the same time, under the action of the brake braking force moment M1, the wheel is also like a "fixed pulley device", in which the brake braking force moment M1 is made. Like the internal force generated by the "fixed pulley device" one end of the rope fixed to the device, and the rearward static friction force f acts on the wheel as the external force applied to the other end of the "fixed pulley device" rope, therefore, on the axle It also produces a horizontal backward braking force of size f. In summary, through the above-mentioned complete static static friction action before and after t0, a total horizontal rear braking force of Fi=f+2F=5f≤5fmax shown in Fig. 6 can be generated on the axle, wherein fmax is the wheel and the road surface. Maximum Static friction. It is well known that when the existing wheel brakes work in friction, based on the static friction force f of the wheel and the road surface, the braking force of the vehicle is only Fi=f≤fmax. Obviously, under the condition of year-on-year, the maximum braking force of the present invention can be increased by 4 times, and the full braking distance and time of the hot car is reduced by 4/5.
通过上述简要分析说明可知,本发明盘式双重制动器每次工作时,所能产生的最大制动力与上述快速周期性的动摩擦、静摩擦以及五个弹性体同步快速周期性的弹性缩伸形变(即弹性体形成同步简谐振动)频率高低有关;车轮角速度ω0越高,则汽车所产生的最大制动力就会越大。由此可见,在热车全力制动过程中,随着车轮转速的不断降低,上述快速周期性的作用频率将会逐渐下降,因此,制动器的制动性能将会随之逐渐下降。It can be seen from the above brief analysis that the maximum braking force that can be generated by the disc type double brake of the present invention is synchronous with the above-mentioned rapid periodic dynamic friction, static friction and five elastic bodies, and the rapid periodic elastic contraction deformation (ie, The elastic body forms a synchronous harmonic vibration. The frequency is related to the height; the higher the wheel angular velocity ω0, the greater the maximum braking force generated by the car. It can be seen that during the full braking process of the hot car, as the wheel speed decreases continuously, the above-mentioned fast periodic action frequency will gradually decrease, and therefore, the braking performance of the brake will gradually decrease.
每次制动器开始工作时,只要两制动钳分泵活塞工作压力从N(t)≈0快速增加到N(t0)≠0工作压力上,汽车就能够产生所需不同大小的制动功效。当制动器开始热车全力制动工作时,一旦车轮与路面的静摩擦力f超过其最大值fmax,则车轮也会出现制动抱死、在路面上滑动现象。因此,本发明制动器也需要ABS防车轮制动抱死系统控制功能,即通过两制动钳工作压力N(t)同步快速“抱死、松开、再抱死、再松开”制动盘和车轮的闭环控制方法,以实现上述制动器快速周期性的DABS双重制动防车轮抱死系统功能,本发明盘式双重制动器就能产生最佳的制动功效。Each time the brake starts to work, as long as the working pressure of the two brake caliper cylinders is rapidly increased from N(t) ≈ 0 to N (t0) ≠ 0 working pressure, the car can produce the required braking effect of different magnitudes. When the brake starts to work at full braking of the hot car, once the static friction force f between the wheel and the road surface exceeds its maximum value fmax, the wheel will also brake and lock on the road surface. Therefore, the brake of the present invention also needs the ABS anti-wheel brake locking system control function, that is, the brake disc is quickly "locked, loosened, re-locked, re-released" by the two brake caliper working pressures N(t). And the closed-loop control method of the wheel to realize the fast periodic DABS double-brake anti-wheel lock system function of the above-mentioned brake, the disc double brake of the invention can produce the best braking effect.
当制动器工作结束时,通过两制动钳液压分泵活塞同步迅速减压N(t)≈0,两制动钳摩擦片对B1-B2将会与制动盘D摩擦工作面迅速同步分离,制动器将会立刻停止工作。When the brake is finished, the two brake calipers hydraulic sub-pump piston synchronously decompresses N(t) ≈0 synchronously, and the two brake caliper friction plates pair B1-B2 will be quickly separated from the friction disc D working face. The brake will stop working immediately.
若上述为行车时的制动器工作原理,则车轮以ω0逆时针转动就是倒车时的制动器工作原理。因倒车时的制动器工作原理与上述行车时的完全相同,故不再赘述。本发明盘式双重制动器用于汽车驻车制动时,因其不会产生上述快速周期性的动摩擦、静摩擦作用过程,故其制动性能将与现有车轮制动器的相同,而汽车安全在于行车制动性能。If the above is the working principle of the brake when driving, the wheel is rotated counterclockwise by ω0, which is the working principle of the brake when reversing. Since the working principle of the brake when reversing is exactly the same as that of the above-mentioned driving, it will not be described again. When the disc type double brake of the invention is used for the parking brake of an automobile, since it does not generate the above-mentioned rapid periodic dynamic friction and static friction, the braking performance will be the same as that of the existing wheel brake, and the safety of the vehicle lies in driving. Braking performance.
三、基于δ函数的数学分析Third, mathematical analysis based on δ function
在上述制动盘D与两制动钳摩擦片对B1-B2瞬间静摩擦作用过程的简单定性与定量分析说明基础上,下面将其基于δ函数的积分运算分析方法进行重点说明,以揭示本发明盘式双重制动器工作时,基于路面后向静摩擦力f作用,车轮能同时以F=2f大小的力向后作用路面之奥秘。Based on the simple qualitative and quantitative analysis of the instantaneous static friction process of the brake disc D and the two brake caliper friction plates B1-B2, the following focuses on the integral operation analysis method based on the δ function to reveal the present invention. When the disc double brake is working, based on the backward static friction force f of the road surface, the wheel can simultaneously exert the mystery of the road surface with a force of F=2f.
继续参照图5、6,在上述t0前、后一次完整的瞬间静摩擦作用过程中,由于制动盘D与两制动钳摩擦片对B1-B2所产生的同步静摩擦力fs(t)作用数值样本,高度集中在t0前、后无限小的时间区间内,且其作用数值样本分布特性在数学上符合δ函数,所以,基于特殊的δ函数积分运算方法(非确定性数学方法),可得到相应的瞬间静摩擦冲量矩作用计算分析结果。Continuing to refer to Figures 5 and 6, the value of the synchronous static friction force fs(t) generated by the brake disc D and the two brake caliper friction plates B1-B2 during the complete static static friction action before and after t0. The sample is highly concentrated in the infinite time interval before and after t0, and its distribution of numerical sample distribution is mathematically consistent with the δ function. Therefore, based on the special δ function integral operation method (non-deterministic mathematical method), The corresponding instantaneous static friction impulse moment is used to calculate the analysis result.
在下述基于δ函数的积分运算分析中,将用到δ函数的四个重要性质:In the following analysis of the integral operation based on the delta function, four important properties of the delta function will be used:
性质1(抽样性)、∫fs(t)δ(t-t0)dt=fs(t0)积分区间(-∞―+∞)Property 1 (sampling), ∫fs(t)δ(t-t0)dt=fs(t0) integral interval (-∞-+∞)
性质2、fs(t)δ(t-t0)=fs(t0)δ(t-t0) Property 2, fs(t)δ(t-t0)=fs(t0)δ(t-t0)
性质3、(t-t0)δ(t-t0)=0Property 3, (t-t0)δ(t-t0)=0
性质4(对称性/偶函数)、δ(t-t0)=δ(t0-t)Property 4 (symmetry/even function), δ(t-t0)=δ(t0-t)
在此,符号“∫”为积分运算符号,积分时间区间将用文字注释。Here, the symbol "∫" is an integral operation symbol, and the integration time interval is annotated with text.
根据上述分析说明可知,制动盘D与两制动钳摩擦片对B1-B2的同步瞬间静摩擦作用过程,只发生在上述t0前、后的瞬间,其间fs(t)的最大静摩擦力出现在t0时刻,即fs(t0)=fsmax(t0)=N(t0)μs。According to the above analysis, it can be seen that the synchronous static friction process of the brake disc D and the two brake caliper friction plates B1-B2 occurs only before and after the above t0, during which the maximum static friction force of fs(t) appears. At time t0, that is, fs(t0)=fsmax(t0)=N(t0)μs.
利用上述δ函数性质1,通过在包括t0在内(-∞―t0]时间区间内的如下积分运算,可以计算得到在上述t0前的瞬间静摩擦作用过程中,制动盘D与两制动钳摩擦片对B1-B2所产生的同步瞬间静摩擦力作用积分数值:By using the above-mentioned δ function property 1, by the following integral operation in the time interval including (t∞-t0), it is possible to calculate the brake disc D and the two brake calipers during the instantaneous static friction action before the above t0. The integral value of the synchronous moment static friction force generated by the friction plate on B1-B2:
∫4fs(t)δ(t0-t)dt=4fs(t0)=4N(t0)μs----------------(1)∫4fs(t)δ(t0-t)dt=4fs(t0)=4N(t0)μs----------------(1)
上式(1)的物理学含义是,上述t0前的瞬间静摩擦作用过程产生的瞬间静摩擦力作用积分数值,就是制动盘D与两制动钳摩擦片对B1-B2的最大静摩擦力4fsmax(t0)=4N(t0)μs,且通过上述t0前的瞬间静摩擦作用过程,能被抽样出来而作用于半径为R的制动盘D圆周摩擦运动轨迹上。The physical meaning of the above formula (1) is that the instantaneous static friction force integral value generated by the instantaneous static friction action before the above t0 is the maximum static friction force 4fsmax between the brake disc D and the two brake caliper friction plates B1-B2 ( T0)=4N(t0)μs, and can be sampled and applied to the circumferential frictional motion track of the brake disc D having the radius R by the above-mentioned instantaneous static friction action before t0.
在上述t0前的瞬间静摩擦作用过程中,由于制动盘D与两制动钳摩擦片对B1-B2的静摩擦力fs(t),是通过盘法兰P齿轮作用五个弹性体再作用制动盘D齿轮而产生,所以,fs(t)作用大小将跟随五个弹性体的弹性力f1(t)变化而变化,且f1(t)为一时间连续函数。During the instantaneous static friction action before t0 above, due to the static friction force fs(t) between the brake disc D and the two brake caliper friction plates B1-B2, five elastomers are used to act through the disk flange P gear. The disk D gear is generated, so the magnitude of the fs(t) action will vary with the change of the elastic force f1(t) of the five elastomers, and f1(t) is a time continuous function.
制动盘D在上述t0前瞬间静摩擦作用过程的冲量矩作用积分数值,可利用上述δ函数的性质2计算,其确切含义是,在等式fs(t)δ(t-t0)=fs(t0)δ(t-t0)左、右两边同乘以一时间连续函数Ψ(t)之后,左、右两边在(-∞―t0]时间区间内同时对时间变量t的积分运算结果也相等,即:The integral value of the moment of action of the brake disc D in the moment of static friction before the above t0 can be calculated by the property 2 of the above δ function, the exact meaning is that the equation fs(t)δ(t-t0)=fs( T0) δ(t-t0) The left and right sides are multiplied by a time continuous function Ψ(t), and the left and right sides are equally equal to the time variable t in the (-∞-t0) time interval. ,which is:
∫4Ψ(t)fs(t)δ(t0-t)dt=∫4Ψ(t)fs(t0)δ(t0-t)dt---------(2)∫4Ψ(t)fs(t)δ(t0-t)dt=∫4Ψ(t)fs(t0)δ(t0-t)dt---------(2)
将Ψ(t)=f1(t)r(即fs(t)可用f1(t)fs(t)内积形式表示,f1(t)fs(t)为一泛函函数)和上式(1)的积分结果4fs(t0)=4N(t0)μs同时代入上式(2)的左、右两边,并经简单整理,则可得制动盘D在(-∞―t0]时间区间内的静摩擦冲量矩作用积分数值:Let Ψ(t)=f1(t)r (that is, fs(t) can be expressed as the inner product of f1(t)fs(t), f1(t)fs(t) is a functional function) and the above formula (1) The integral result 4fs(t0)=4N(t0)μs is simultaneously substituted into the left and right sides of the above formula (2), and after simple finishing, the brake disc D can be obtained in the (-∞-t0) time interval. Static friction impulse moment integral value:
∫f1(t)rfs(t)δ(t0-t)dt=4N(t0)rμs∫f1(t)δ(t0-t)dt--------(3)∫f1(t)rfs(t)δ(t0-t)dt=4N(t0)rμs∫f1(t)δ(t0-t)dt--------(3)
将上式(3)右边f1(t)时间连续函数中的所有时间变量t进行t0-(t0-t)简单变换及相应的积化和差展开后,再利用上述δ函数的性质3、(t-t0)δ(t-t0)=0和性质4、δ(t-t0)=δ(t0-t),就可将上式(3)右边积分运算符中f1(t)的时间变量t全部消除;最后,再把消除f1(t)所有时间变量t后所剩下的t0时间常数及其它常数项全部提到∫δ(t-t0)dt积分运算符之前。因此,仅完成∫δ(t-t0)dt的积分运算,便可得到制动盘D在(-∞―t0]时间区间内的静摩擦冲量矩作用积分结果。After all the time variables t in the f1(t) time continuous function of the right side of the above equation (3) are simply transformed by t0-(t0-t) and the corresponding integration and difference expansion, the properties of the above-mentioned δ function are used again. T-t0)δ(t-t0)=0 and property 4, δ(t-t0)=δ(t0-t), we can get the time variable of f1(t) in the integral operator of the right formula (3) above. t is completely eliminated; finally, the t0 time constant and other constant terms remaining after eliminating all time variables t of f1(t) are all mentioned before the ∫δ(t-t0)dt integral operator. Therefore, only the integral operation of ∫δ(t-t0)dt can be completed, and the static friction moment moment integral result of the brake disc D in the (-∞-t0) time interval can be obtained.
根据δ函数的定义可知,在(-∞―t0]时间区间内,当t≠t0时,δ(t-t0)=0;当t=t0时,∫δ(t-t0)=1,所以,上述积分等式(3)的积分运算,无须在(-∞―t0]时间区间内进行,只须在包含t0时刻在内的无限小时间区间(t0-ε、t0] 内进行,即:According to the definition of the δ function, in the (-∞-t0) time interval, when t≠t0, δ(t-t0)=0; when t=t0, ∫δ(t-t0)=1, so The integral operation of the above integral equation (3) does not need to be performed in the (-∞-t0) time interval, and only needs to be in an infinitesimal time interval (t0-ε, t0) including the time t0. In progress, namely:
∫δ(t-t0)dt=1在包括t0在内的积分区间(t0-ε、t0]∫δ(t-t0)dt=1 in the integral interval including t0 (t0-ε, t0]
∫δ(t-t0)dt=0在不包括t0在内的积分区间(t0-ε、t0)∫δ(t-t0)dt=0 in the integral interval (t0-ε, t0) excluding t0
其中,ε为一无限小正数。Where ε is an infinitesimal positive number.
通过上式(3)的积分运算结果,能得到如下重要计算分析结论:在上述包括t0在内的(t0-ε、t0]时间区间内,制动盘D的瞬间静摩擦冲量矩作用积分数值不为0;而在上述不包括t0在内的(t0-ε、t0)时间区间内,制动盘D的瞬间静摩擦冲量矩作用积分数值却为0。Through the integral operation result of the above formula (3), the following important calculation and analysis conclusions can be obtained: in the time interval (t0-ε, t0) including t0 above, the instantaneous static friction momentum moment integral value of the brake disk D is not 0; and in the above (t0-ε, t0) time interval excluding t0, the integral value of the instantaneous static friction momentum of the brake disc D is zero.
而在上述t0后的瞬间静摩擦作用过程中,即在[t0、t0+ε)时间区间内,制动盘D与两制动钳摩擦片对B1-B2产生的瞬间静摩擦冲量矩作用积分,完全可参考上述(t0-ε、t0]时间区间内的瞬间静摩擦冲量矩作用积分运算方法完成,也能得到与之完全相同的计算分析结论。因此,制动器开始工作时,制动盘D与两制动钳摩擦片对B1-B2经过一次(t0-ε、t0+ε)时间区间内的瞬间静摩擦作用过程,车轮总共能以F=2f大小的力向后作用路面。In the moment of static friction after the above t0, that is, in the [t0, t0+ε) time interval, the brake disc D and the two brake caliper friction plates are integrated into the instantaneous static friction moment generated by B1-B2, completely Refer to the above-mentioned (t0-ε, t0) time interval for the instantaneous static friction impulse moment integral calculation method, and also get the same calculation and analysis conclusion. Therefore, when the brake starts working, the brake disc D and the two systems The moving jaw friction plate is subjected to an instantaneous static friction process in the time interval (t0-ε, t0+ε) of B1-B2, and the wheel can be applied to the road surface with a force of F=2f.
通过上述分析说明可知,若无上述基于δ函数的数学分析,则本发明将很难理解和完成。因此说,δ函数分析是本发明的数学灵魂!It can be seen from the above analysis that the present invention will be difficult to understand and complete without the above mathematical analysis based on the delta function. Therefore, the δ function analysis is the mathematical soul of the present invention!
四、汽车双重制动系统组成及原理Fourth, the composition and principle of the double brake system of the car
参照图7,关于本发明汽车双重制动系统组成示意框图说明,基于本发明上述盘式双重制动器,为了进一步提高汽车安全性能,并承接汽车现已标配的ABS防车轮制动抱死系统、EBD电子制动力分配、ESP电子稳定程序三大电子主动安全技术应用,本发明设计有一种汽车双重制动系统。在此,将其主要系统组成和工作原理说明如下:Referring to FIG. 7, a schematic block diagram of a dual brake system of the present invention is described. According to the disc brake of the present invention, in order to further improve the safety performance of the automobile, the ABS anti-wheel brake locking system which is now equipped with the automobile is adopted. EBD electronic braking force distribution, ESP electronic stability program three electronic active safety technology applications, the present invention is designed with a dual brake system for automobiles. Here, the main system components and working principles are explained as follows:
系统组成System composition
在汽车每个车轮上,都安装一个盘式双重制动机构,并设有一只轮速传感器。为使每个盘式双重制动机构中的制动钳分泵工作压力能得到实时控制,系统中分别设有一个基于微处理器构成的ECU电子控制单元和一个制动液压调节装置。其中,制动液压调节装置,设有制动液压主泵、电机泵、储液罐、电磁阀、限压阀液压调节部件,能为每个盘式双重制动机构的制动钳分泵工作压力变化提供实时控制。ECU电子控制单元,设有一只方向盘转角、一只侧向加速度和一只纵向加速度传感器及其相应的电子检测输入接口,并设有电机泵、电磁阀和限压阀液压调节部件工作所需要的电子控制输出接口,还设有一个车用标准通信总线接口,以满足系统与其它车用系统之间的各种实时检测输入、控制输出与通信控制的应用要求。其中,两后轮盘式双重制动机构上的两制动钳分泵,可由现有机械或直流电机混合驱动工作,以实现汽车机械或电子驻车制动、辅助制动应用。A disc-type double brake mechanism is mounted on each wheel of the car and a wheel speed sensor is provided. In order to realize the real-time control of the working pressure of the brake caliper of each disc type double brake mechanism, an ECU electronic control unit based on a microprocessor and a brake hydraulic pressure adjusting device are respectively arranged in the system. Among them, the brake hydraulic pressure adjusting device is provided with a brake hydraulic main pump, a motor pump, a liquid storage tank, a solenoid valve, a pressure regulating valve hydraulic adjusting component, and can work for the brake caliper of each disc type double brake mechanism. Pressure changes provide real-time control. ECU electronic control unit with a steering wheel angle, a lateral acceleration and a longitudinal acceleration sensor and their corresponding electronic detection input interface, and is equipped with the motor pump, solenoid valve and pressure limiting valve hydraulic adjustment components The electronic control output interface also has a standard communication bus interface for the vehicle to meet the application requirements of various real-time detection inputs, control outputs and communication control between the system and other vehicle systems. Among them, the two brake caliper sub-pumps on the two rear disc type double brake mechanisms can be driven by the existing mechanical or DC motor hybrid drive to realize the automobile mechanical or electronic parking brake and auxiliary brake application.
工作原理working principle
系统工作时,ECU电子控制单元,通过轮速传感器实时检测、计算分析每个车轮与路面间的滑移率,一旦发现有车轮与路面产生滑动,则通过实时控制 制动液压调节装置和盘式双重制动机构上两制动钳工作压力N(t)产生同步快速周期性的“抱死、松开、再抱死、再松开”方式,即可实现每个车轮的DABS双重制动防车轮抱死系统和DEBD双重制动电子制动力分配电子安全制动控制功能,以避免汽车全力制动时因车轮抱死、车轮制动力分配不均而与路面产生滑动,汽车出现转向失控纵向跑偏、横向甩尾危险工况,以提高汽车制动安全稳定性。When the system is working, the ECU electronic control unit detects and calculates the slip ratio between each wheel and the road surface through the wheel speed sensor in real time. Once the wheel and the road surface are detected to slide, the real-time control is realized. The brake hydraulic pressure adjusting device and the two brake caliper working pressure N(t) on the disc double brake mechanism generate a synchronous and rapid periodic "lock, release, relock, re-release" mode, which can realize each The DABS double brake anti-wheel lock system of the wheels and the DEBD double brake electronic brake force distribution electronic safety brake control function to avoid the car from being locked due to wheel lock and uneven wheel brake force distribution. Sliding, the car appears to be out of control longitudinal runaway, lateral tailing dangerous conditions to improve the safety and stability of the car brake.
另外,结合汽车现已标配的三点式安全带等被动式安全技术装置,即可为汽车司机和乘员提供进一步的主、被动式安全技术保护,以防止汽车制动减速度过大而对司机和乘员可能产生的身体伤害。In addition, combined with the passive safety technology devices such as the three-point seat belt that is now standard, the car driver and occupants can provide further protection of the main and passive safety technology to prevent the car brake deceleration from being too large and the driver and the occupant may Physical damage.
汽车行驶时,系统中的ECU电子控制单元,通过方向盘转角、侧向加速度、纵向加速度传感器和轮速传感器电子检测输入接口的实时检测以及汽车行驶稳定性的实时高速计算分析,当自动检测发现汽车前轮转向过度或不足、汽车行驶不稳定的预兆时,将会通过制动液压调节装置自动调整盘式双重制动机构工作压力、制动力偶矩大小的实时闭环控制方法,并结合DABS双重制动防车轮抱死系统和DEBD双重制动电子制动力分配的电子安全制动控制功能,或者,同时通过所述车用标准通信总线接口,对现有汽车发动机管理系统进行实时控制,再利用现有TCS牵引力控制系统、ASR防滑驱动控制系统功能中的车轮扭矩控制方法,对汽车转向失控纵向跑偏、横向甩尾现象,给予实时修正,从而实现DESP双重制动电子稳定程序电子主动安全控制功能,以进一步提高汽车行驶安全稳定性。When the car is running, the ECU electronic control unit in the system passes the steering wheel angle, lateral acceleration, longitudinal acceleration sensor and wheel speed sensor electronic detection input interface real-time detection and real-time high-speed calculation analysis of vehicle driving stability. When the front wheel is over-steered or insufficient, and the vehicle is unstable, the real-time closed-loop control method of the working pressure and braking torque of the disc double brake mechanism will be automatically adjusted by the brake hydraulic adjusting device, and combined with DABS dual system. The electronic safety brake control function of the wheel lock system and the DEBD double brake electronic brake force distribution, or the real-time control of the existing automobile engine management system through the vehicle standard communication bus interface, and reuse The wheel torque control method in the TCS traction control system and the ASR anti-skid drive control system function provides real-time correction for the vehicle steering out-of-control longitudinal deviation and lateral tailing phenomenon, thereby realizing the electronic active safety control function of the DESP double brake electronic stability program. To further improve the car's driving Full stability.
考虑本发明中的电子控制单元、制动液压调节装置的组成和工作原理,与汽车现有ABS、EBD、ESP所使用的电子控制单元、制动液压调节装置完全相同,只是相应的控制参数会有所不同,因此不再详细说明。Considering the composition and working principle of the electronic control unit and the brake hydraulic pressure regulating device in the present invention, it is exactly the same as the electronic control unit and the brake hydraulic pressure regulating device used in the existing ABS, EBD, ESP of the automobile, but the corresponding control parameters will be It is different, so it will not be explained in detail.
通过上述简要说明可知,本发明汽车双重制动系统应用设计,不仅涵盖了现有汽车制动系统的基本功能,而且,还能承接现有规范化的汽车电子主动安全技术及被动式安全技术应用。对于全球汽车产业界而言,凭借其在人员、技术、资金、研发、生产和试验等方面的强大综合实力,在短时间内应能完成本发明盘式双重制动器及制动系统的全部产业化工作。It can be seen from the above brief description that the application design of the double brake system of the automobile not only covers the basic functions of the existing automobile brake system, but also can undertake the existing standardized automotive electronic active safety technology and passive safety technology application. For the global automotive industry, with its strong comprehensive strength in personnel, technology, capital, research and development, production and testing, it should be able to complete all industrialization of the disc double brake and brake system of the present invention in a short time. .
结束语Conclusion
综上所述,本发明颠覆性技术特征十分显著,成功突破了现有车轮单一制动技术理论的百年束缚,并提出了DBT车轮双重制动理论及可大幅提升汽车主动安全性能的经济技术解决方案,必将推动全球三大交通运输工具--汽车、高铁列车和飞机机轮起降安全制动与电子主动安全技术的创新发展,或将使全球汽车无人驾驶技术早日应用成为可能。希望本发明能给人类带来平安!In summary, the subversive technical features of the present invention are very significant, successfully breaking through the centuries-old shackles of the existing single brake technology theory of the wheel, and proposing the double braking theory of the DBT wheel and the economic and technical solution that can greatly improve the active safety performance of the vehicle. The plan will certainly promote the innovative development of the world's three major transportation vehicles - car, high-speed train and aircraft wheel take-off and landing safety brakes and electronic active safety technology, or will enable the early application of global automotive driverless technology. I hope that the invention can bring peace to human beings!
本发明的名词定义:The definition of the noun of the present invention:
制动盘——将与现有车用盘式制动器中的制动盘功能相同,但工作时能与 车轴产生同轴小角度相对转动的金属摩擦圆盘,仍称作为制动盘。Brake disc - will function the same as the brake disc in the existing disc brakes, but can work with The axle produces a coaxial friction disc that rotates coaxially at a small angle and is still referred to as a brake disc.
盘法兰——将用于制动盘与车轴同轴小角度相对转动安装的过渡连接件,定义为盘法兰。Disc flange - A transition piece that is used for a small angle of relative rotation of the brake disc to the axle, defined as a disc flange.
盘齿轮——将制动盘上用于与盘法兰之间产生同轴小角度相对转动、与齿轮相似的传动机构,形象地定义为制动盘齿轮,简称为盘齿轮。Disc gear - a transmission mechanism on the brake disc for making a coaxial small angle relative rotation with the disc flange, similar to the gear, is visually defined as a brake disc gear, referred to as a disc gear.
盘法兰齿轮——将盘法兰上用于与制动盘之间产生同轴小角度相对转动、与齿轮相似的传动机构,形象地定义为盘法兰齿轮;并将盘齿轮和盘法兰齿轮统称为制动齿轮。Disc flange gear - a gear mechanism on the disc flange for generating a coaxial small angle relative rotation with the brake disc, similar to the gear, visually defined as a disc flange gear; and the disc gear and disc method The blue gears are collectively referred to as brake gears.
轴法兰——将车轴上用于车轮轮毂安装的连接法兰盘,简称为轴法兰。Shaft Flange - The connecting flange on the axle for wheel hub mounting, referred to as the shaft flange.
轮法兰——将与车轴固定安装的车轮轮毂法兰,简称为轮法兰。Wheel flange - The wheel hub flange that will be fixedly mounted to the axle, referred to as the wheel flange.
弹性体——将安装在盘齿轮、盘法兰齿轮的两两齿间,能产生啮合弹性力作用的金属体或非金属体,定义为弹性体。Elastomer - A metal or non-metal body that is mounted between the two teeth of a disc gear or a disc flange gear to create an elastic force. It is defined as an elastomer.
弹力腔——将用于弹性体安装的空腔,定义为弹力腔;该弹力腔由轴法兰、盘齿轮、盘法兰齿轮和轮法兰四面共同构成。Elastic cavity - A cavity for elastic body mounting is defined as an elastic cavity; the elastic cavity is composed of a shaft flange, a disk gear, a disk flange gear and a wheel flange.
单一制动方法——现有车轮制动器摩擦工作时,因路面摩擦力向后作用车轮能产生制动力,但不能同时通过车轮加速转动向后作用路面而增加制动力,故本发明将遵循这种力学原理的现有车轮制动方法,定义为单一制动方法,其英文命名为Simple Braking Technology,缩写为SBT;将与该方法对应的现有盘式、鼓式制动器,统称为单一制动器。Single braking method——When the existing wheel brakes work in friction, the braking force can be generated by the rearward acting of the wheel due to the friction of the road surface, but the braking force can not be increased by the acceleration of the wheel and the rearward acting on the road surface, so the invention will follow this The existing wheel braking method of the mechanical principle is defined as a single braking method, which is named as S imple B raking T echnology in English, abbreviated as SBT; the existing disc type and drum brake corresponding to the method are collectively referred to as a single Brake.
双重制动方法——车轮制动器摩擦工作时,除了路面摩擦力向后作用车轮能产生制动力外,还能同时通过车轮加速转动向后作用路面而增加制动力,故本发明将遵循这种力学原理的车轮制动方法,定义为双重制动方法,其英文命名为Double Braking Technology,缩写为DBT;将与该方法对应的盘式制动器命名为盘式双重制动器,以示与现有车轮制动技术的本质性区别。Double braking method——When the wheel brake is working, in addition to the frictional force of the road surface, the braking force can be generated by the wheel, and the braking force can be increased by the wheel rotating and the road surface is accelerated. Therefore, the present invention will follow the mechanics. The principle of the wheel braking method is defined as the double braking method, which is named D ouble B raking T echnology in English, abbreviated as DBT; the disc brake corresponding to the method is named as a disc double brake, to show the existing The essential difference between wheel brake technology.
DABS双重制动防车轮抱死系统——将在由本发明盘式双重制动器构成的汽车制动系统中,为防止制动时车轮被抱死、车轮滑动而设计的电子安全制动控制功能,定义为双重制动防车轮抱死系统,其英文命名为Double Anti-lock Braking System,缩写为DABS。DABS double brake anti-wheel lock system - an electronic safety brake control function designed to prevent wheels from being locked and wheels slipped during braking in an automobile brake system composed of the disc double brake of the present invention anti-lock braking a dual wheel system, the English name D ouble A nti-lock B raking S ystem, abbreviated as DABS.
DEBD双重制动电子制动力分配——将在由本发明盘式双重制动器构成的汽车制动系统中,为防止制动时左、右两侧车轮制动力分配不均,造成前、后轮侧滑转向失控跑偏、车身甩尾而设计的电子安全制动控制功能,定义为双重制动电子制动力分配,其英文命名为Double Electric Brake force Distribution,缩写为DEBD。DEBD double brake electronic brake force distribution - in the automobile brake system composed of the disc type double brake of the present invention, in order to prevent uneven distribution of the braking force of the left and right wheels when braking, the front and rear wheels are side slipped steering out of control deviation, drift body designed electronic safety brake control function, defined as a dual brake electronic brake force distribution, the English name D ouble E lectric B rake force D istribution, abbreviated DEBD.
DESP双重制动电子稳定程序——将在由本发明盘式双重制动器构成的汽车制动系统中,为实现主动监测控制汽车的行驶安全稳定性,防止前轮转向过度或不足与失控跑偏、后轮侧滑车身甩尾而设计的电子主动安全控制功能,定义为双重制动电子稳定程序,其英文命名为Double Electronic Stability Program,缩写为DESP。 DESP double brake electronic stability program - in the automotive brake system consisting of the disc double brake of the present invention, in order to achieve active monitoring and control of the driving safety and stability of the vehicle, preventing the front wheel from oversteering or insufficient and out of control deviation, after The electronic active safety control function designed by the wheel side sliding body is defined as the double brake electronic stability program. Its English name is D ouble E lectronic S tability P rogram, abbreviated as DESP.

Claims (4)

  1. 一种盘式双重制动机构,其特征是:制动机构有一制动盘、一盘法兰、轴承、弹性体和两制动钳及摩擦片;制动盘通过轴承安装在盘法兰上,盘法兰固定安装在车轮转轴的轴法兰上;制动盘上设置一盘齿轮,盘法兰上设置一盘法兰齿轮,用于制动盘与盘法兰之间同轴小角度相对转动的齿轮啮合传动;在所述盘齿轮和盘法兰齿轮的两两齿间,均设有一弹性体,且每个用于弹性体安装的弹力腔,均由所述的轴法兰、盘齿轮、盘法兰齿轮和车轮轮毂上的轮法兰四面共同构成;所述两制动钳以车轴轴线中心对称方式,固定安装在所述制动盘两侧的汽车底盘上;A disc type double brake mechanism, characterized in that: the brake mechanism has a brake disc, a disc flange, a bearing, an elastic body and two brake calipers and a friction plate; the brake disc is mounted on the disc flange by a bearing The disc flange is fixedly mounted on the shaft flange of the wheel shaft; a disc gear is arranged on the brake disc, and a disc flange gear is arranged on the disc flange for coaxial small angle between the disc and the disc flange a relatively rotating gear meshing transmission; an elastic body is disposed between the two teeth of the disk gear and the disk flange gear, and each of the elastic cavity for the elastic body mounting is composed of the shaft flange, The disc gear, the disc flange gear and the wheel flange on the wheel hub are formed in common; the two brake calipers are fixedly mounted on the vehicle chassis on both sides of the brake disc in a central symmetry manner of the axle axis;
    制动机构不工作时,所述两制动钳摩擦片与制动盘之间都不会发生摩擦接触,通过所述盘法兰齿轮、盘齿轮和弹性体之间的啮合弹性力作用,制动盘和盘法兰将以相同角速度在车轴上自由转动;When the brake mechanism is not working, no frictional contact occurs between the two brake caliper friction discs and the brake disc, and the elastic force between the disc flange gear, the disc gear and the elastic body is utilized. The moving plate and the disk flange will rotate freely on the axle at the same angular velocity;
    制动机构开始工作时,在所述两制动钳分泵同步产生的轴向压力作用下,所述两制动钳摩擦片与制动盘将同步接触,并产生快速周期性的动摩擦力作用、静摩擦力作用及摩擦力偶矩作用,与此同时,通过所述盘法兰齿轮与盘齿轮之间同轴小角度相对转动的啮合作用,所述弹性体将同步产生相应快速周期性的弹性缩伸形变及弹性力矩作用,因而在所述车轮转轴上产生制动力偶矩作用,直至本次工作结束为止;When the brake mechanism starts to work, under the axial pressure generated by the two brake calipers and the brakes, the two brake calipers and the brake disc will be in synchronous contact, and a rapid periodic dynamic friction force is generated. The static friction action and the frictional moment action, at the same time, the elastic body will synchronously produce a corresponding rapid periodic elastic contraction by the meshing action of the coaxial small angle relative rotation between the disk flange gear and the disk gear. Stretching deformation and elastic moment action, thereby generating a braking force moment on the wheel shaft until the end of the work;
    制动机构工作结束时,一旦所述两制动钳分泵同步迅速减压,则所述两制动钳摩擦片与制动盘之间将快速同步分离。At the end of the operation of the brake mechanism, once the two brake caliper sub-pumps are rapidly decompressed synchronously, the two brake caliper friction discs and the brake disc will be quickly and synchronously separated.
  2. 根据权利要求1所述的盘式双重制动机构,为了提高所述制动盘与盘法兰之间的扭矩作用能力,在制动盘与盘法兰之间的同轴转动连接处,可使用两个轴承并以同轴组合方式使用。The disc type double brake mechanism according to claim 1, wherein in order to improve the torque acting force between the brake disc and the disc flange, a coaxial rotary joint between the brake disc and the disc flange is Use two bearings and use them in a coaxial combination.
  3. 根据权利要求1所述的盘式双重制动机构,为了产生轴向同步工作压力,所述两制动钳,既可使用现有盘式制动器的浮动式制动钳,也可使用现有盘式制动器的固定式制动钳;所述两制动钳分泵,既可液压驱动工作,也可气压驱动工作,还可由现有机械或直流电机混合驱动工作,以实现汽车行车、驻车和辅助制动应用。The disc type double brake mechanism according to claim 1, wherein in order to generate an axial synchronous working pressure, the two brake calipers can use either a floating brake caliper of an existing disc brake or an existing disc. Fixed brake calipers for brakes; the two brake calipers can be driven either hydraulically or pneumatically, or can be driven by existing mechanical or DC motors to achieve vehicle driving, parking and Auxiliary brake application.
  4. 根据权利要求1所述的盘式双重制动机构,为承接汽车现已标配的ABS防车轮制动抱死系统、EBD电子制动力分配、ESP电子稳定程序三大电子主动安全技术应用,设计有一种汽车双重制动系统,其系统主要组成是:在汽车每个车轮上,都安装一个盘式双重制动机构并设有一只轮速传感器;为使每个盘式双重制动机构中的制动钳分泵工作压力能得到实时控制,系统中分别设有一个基于微处理器构成的ECU电子控制单元和一个制动液压调节装置;所述制动液压调节装置,设有制动液压主泵、电机泵、储液罐、电磁阀、限压阀液压调节部件,能为每个盘式双重制动机构的制动钳分泵工作压力变化提供实时控制;所述ECU电子控制单元,设有一只方向盘转角、一只侧向加速度和一只纵 向加速度传感器及其相应的电子检测输入接口,并设有所述电机泵、电磁阀和限压阀液压调节部件工作所需要的电子控制输出接口,还设有一个车用标准通信总线接口,以满足系统与其它车用系统之间的各种实时检测输入、控制输出与通信控制的应用要求;The disc type double brake mechanism according to claim 1 is designed to undertake the application of the three electronic active safety technologies of the ABS anti-wheel brake lock system, the EBD electronic brake force distribution and the ESP electronic stability program which are now equipped with the automobile. There is a double brake system for a car, the main components of which are: a disc type double brake mechanism is installed on each wheel of the automobile and a wheel speed sensor is provided; in order to make each disc type double brake mechanism The working pressure of the brake caliper cylinder can be controlled in real time. The system is respectively provided with an ECU electronic control unit based on a microprocessor and a brake hydraulic pressure adjusting device; the brake hydraulic pressure adjusting device is provided with a brake hydraulic pressure master Pump, motor pump, liquid storage tank, solenoid valve, pressure limiting valve hydraulic adjustment component, can provide real-time control for the working pressure change of the brake caliper sub-pump of each disc type double brake mechanism; the ECU electronic control unit, set One steering wheel angle, one lateral acceleration and one longitudinal An acceleration control sensor and its corresponding electronic detection input interface, and an electronic control output interface required for the operation of the motor pump, the electromagnetic valve and the hydraulic pressure regulating component of the pressure limiting valve, and a standard communication bus interface for the vehicle Meet the application requirements of various real-time detection inputs, control outputs and communication control between the system and other vehicle systems;
    系统工作时,所述ECU电子控制单元,通过所述轮速传感器实时检测、计算分析每个车轮与路面间的滑移率,一旦发现有车轮与路面产生滑动,则通过实时控制所述制动液压调节装置和盘式双重制动机构上两制动钳产生同步快速周期性的“抱死、松开、再抱死、再松开”方式,即可实现每个车轮的DABS双重制动防车轮抱死系统和DEBD双重制动电子制动力分配电子安全制动控制功能,以避免汽车全力制动时因车轮抱死、车轮制动力分配不均而与路面产生滑动摩擦,汽车出现转向失控纵向跑偏、横向甩尾危险工况,以提高汽车制动安全稳定性;When the system is working, the ECU electronic control unit detects, calculates, and analyzes the slip ratio between each wheel and the road surface in real time through the wheel speed sensor, and controls the braking in real time once the wheel and the road surface are detected to slip. The hydraulic adjustment device and the two brake calipers on the disc type double brake mechanism generate synchronous and rapid periodic "lock, release, re-lock, re-release" mode, which can realize DABS double brake prevention of each wheel. The wheel lock system and DEBD double brake electronic brake force distribute electronic safety brake control function to avoid sliding friction between the wheel and the road due to wheel lock and uneven wheel brake force distribution during the full braking of the car. Deviation and lateral tailing dangerous conditions to improve the safety and stability of the vehicle brake;
    汽车行驶时,所述ECU电子控制单元,通过所述方向盘转角、侧向加速度、纵向加速度和轮速传感器电子检测输入接口的实时检测以及汽车行驶稳定性的实时高速计算分析,当自动检测发现汽车前轮转向过度或不足、汽车行驶不稳定的预兆时,将会通过所述制动液压调节装置自动调整盘式双重制动机构工作压力、制动力偶矩大小的实时闭环控制方法,并结合所述DABS双重制动防车轮抱死系统和DEBD双重制动电子制动力分配的电子安全制动控制功能,或者,同时通过所述车用标准通信总线接口,对现有汽车发动机管理系统进行实时控制,再利用现有TCS牵引力控制系统、ASR防滑驱动控制系统功能中的车轮扭矩控制方法,对汽车转向失控纵向跑偏、横向甩尾现象,给予实时修正,从而实现DESP双重制动电子稳定程序电子主动安全控制功能,以进一步提高汽车行驶安全稳定性。 When the vehicle is running, the ECU electronic control unit detects the real-time high-speed detection of the electronic detection input interface of the steering wheel angle, the lateral acceleration, the longitudinal acceleration and the wheel speed sensor, and the real-time high-speed calculation of the vehicle running stability. When the front wheel is over-steered or insufficient, and the vehicle is unstable, the real-time closed-loop control method for automatically adjusting the working pressure and braking torque of the disc type double brake mechanism will be adopted by the brake hydraulic pressure adjusting device. The electronic safety brake control function of the DABS double brake anti-wheel lock system and the DEBD double brake electronic brake force distribution, or the real-time control of the existing automobile engine management system through the vehicle standard communication bus interface Then, using the existing TCS traction control system and the wheel torque control method in the ASR anti-skid drive control system function, real-time correction is given to the longitudinal deviation and lateral tailing phenomenon of the vehicle steering out-of-control, thereby realizing the DESP double-braking electronic stability program electronic Active safety control to further improve the car line Security and stability.
PCT/CN2017/073322 2016-12-23 2017-02-13 Disc double brake mechanism and braking system WO2018113079A1 (en)

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CN115855530A (en) * 2023-01-14 2023-03-28 山东甲丁制动系统有限公司 Static strength detector for automobile brake
CN115855530B (en) * 2023-01-14 2023-06-06 山东甲丁制动系统有限公司 Static strength detector for automobile brake

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WO2018112876A1 (en) 2018-06-28
WO2018145601A1 (en) 2018-08-16
CN108700141A (en) 2018-10-23

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