WO2018104839A1 - Procédé et installation de cycle thermodynamique pour la production d'énergie à partir de sources de chaleur à température variable - Google Patents

Procédé et installation de cycle thermodynamique pour la production d'énergie à partir de sources de chaleur à température variable Download PDF

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Publication number
WO2018104839A1
WO2018104839A1 PCT/IB2017/057600 IB2017057600W WO2018104839A1 WO 2018104839 A1 WO2018104839 A1 WO 2018104839A1 IB 2017057600 W IB2017057600 W IB 2017057600W WO 2018104839 A1 WO2018104839 A1 WO 2018104839A1
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Prior art keywords
gas
cycle
heat
variable temperature
topping
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PCT/IB2017/057600
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English (en)
Inventor
Claudio SPADACINI
Luca Giancarlo Xodo
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Exergy S.P.A.
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Publication of WO2018104839A1 publication Critical patent/WO2018104839A1/fr

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/02Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
    • F01K23/06Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
    • F01K23/10Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle with exhaust fluid of one cycle heating the fluid in another cycle

Definitions

  • variable temperature heat sources can be: exhaust fumes of gas turbines, exhaust fumes and waste heat of internal combustion engines, CSP applications with solar collectors with oil or salts (liquid carrier fluid, not vapor), compressor intercooling heat, intercooler cooling heat, oil and jackets of internal combustion engines, industrial waste heat (steelworks, cement plants, glassworks, petrochemical process heat, etc.), biomass and waste combustion fumes.
  • Cycles for the exploitation of such sources are known, studied and/or used, for example: the Rankine steam cycle; ORC cycles, that is, organic Rankine cycles; binary cascade cycles (with a number of fluids); Kalina cycles, i.e. water - ammonia; trilateral cycles with expansion of saturated liquid (Trilateral Flash Cycle, TFC); open or closed Brayton gas cycles; gas cycles with a compression point around the critical point (e.g. C02, etc.).
  • ORC cycles that is, organic Rankine cycles
  • binary cascade cycles with a number of fluids
  • Kalina cycles i.e. water - ammonia
  • trilateral cycles with expansion of saturated liquid Trilateral Flash Cycle, TFC
  • open or closed Brayton gas cycles gas cycles with a compression point around the critical point (e.g. C02, etc.).
  • each of the above-mentioned cycles is optimized in order to approximate a triangular cycle as closely as possible, but in actual fact none of the above-mentioned cycles accurately reproduces said triangular cycle.
  • water-based Rankine cycles are well suited to the cold source, as they condense at a constant temperature on the cold side.
  • the Rankine steam cycle takes on a configuration with multiple pressure levels.
  • the maximum evaporation pressure of the cycle is normally limited to around a pressure corresponding to a temperature of 300°C.
  • ORC cycles like steam ones, are well suited to the cold source, whereas they must rely on multiple pressure levels in order to approximate the triangular cycle. However, especially when it comes to high temperatures, this is hardly compatible with the unavailability of fluids with a critical temperature higher than the temperature of the source combined with a condensation pressure that is not excessively low. Furthermore, for reasons tied to the thermal stability of organic fluids at high temperatures, in applications with ORC cycles an intermediate exchange circuit with diathermal oil or superheated water is provided, which has the effect of penalising performance due to its irreversibilities.
  • a solely partial and insufficient correction of the defects of the ORC cycle is given by binary cascade cycles (multi-fluid), which by combining, for example, two fluids, seek to decouple the maximum and minimum operating pressures so as to obtain two coupled topping + bottoming cycles that better approximate the triangular cycle.
  • the main problem with this type of solution is the complicated management of two extremely different organic fluids and in particular of metal vapours, which represent the best performing topping cycle.
  • the use of supercritical ORC cycles in the attempt to minimize the losses due to the irreversibility of exchange does not, in any case, make it possible to get much closer to the theoretical efficiencies of the triangular cycle, due to the scarcity of fluids with sufficiently high critical temperatures and acceptable condensation pressures.
  • TFCs trilateral flash cycles
  • Kalina cycles moderate some irreversibilities of Rankine cycles, but are likewise unable to approximate the triangular cycle.
  • Brayton cycles naturally closely approximate the hot part of the triangular cycle, being characterised by a variable temperature heat input curve and Cp typical of perfect gases, i.e. substantially constant, but in order to approximate the cold part of the triangular cycle they must adopt a compression with multiple intercooling.
  • These cycles though they approximate the shape of a triangular cycle better than others, suffer greatly in terms of turbomachinery efficiency. Practically speaking, the expansion and compression work depends on specific volume. The specific volumes at the end of expansion and start of compression are very similar and even with very high compressor and expander efficiencies (even greater than 80% or 90%) the efficiency of the cycle is highly penalized due to the same and in fact these cycles are not used for the applications in question.
  • WO 201 1/059563 illustrates a residual heat (waste heat) recovery system that employs a Brayton cycle system using carbon dioxide (C02) combined with a Rankine cycle system of the steam or organic fluid type.
  • the source that supplies the residual heat to be recovered can comprise: exhaust gases of an internal combustion engine or gas turbine or geothermal, solar, industrial, residential heat sources, etc.
  • the recovery system comprises: the Brayton cycle system, which is provided with a heater configured to circulate carbon dioxide vapor in a heat exchange relationship with a hot fluid, so as to heat the aforesaid vapors, a turbine and a compressor; the Rankine cycle system, which is coupled to the Brayton cycle system and configured to circulate a working fluid in a heat exchange relationship with the carbon dioxide vapors in a number of heat exchangers in order to heat said working fluid.
  • the Applicant has perceived a need to further improve the efficiency of the processes/plants for the production of mechanical and/or electrical power from variable temperature heat sources in such a way, for example, as to produce more power, the available source being equal.
  • the Applicant has in particular perceived the need to propose an even more efficient cycle, i.e. one that even better approximates the Lorenz triangular cycle.
  • a secondary source of this type is typically present in applications such as gas turbines used for gas compression (pipeline compression stations), internal combustion engines and gas turbines with intercooled compression (such as, for example, the well-known GE LMS100).
  • a combined triangular cycle made up of: ⁇ a gas topping cycle with multistage intercooled compression or compression near the critical point with or without condensation, wherein said gas topping cycle receives all the heat input by the variable temperature source(s).
  • a Rankine type bottoming cycle for example a subcritical or supercritical steam or organic Rankine cycle, which receives part of the heat discharged from the gas topping cycle.
  • the gas topping cycle is characterized by a variable temperature heat input curve and specific heat Cp that is substantially constant and isoentropic expansion.
  • the gas topping cycle is thus a Brayton type cycle or a modified Brayton type cycle with condensation, as will be clearer below.
  • thermodynamic cycle process for the production of mechanical and/or electrical power from variable temperature heat sources, comprising:
  • the present invention relates to a plant for the production of mechanical and/or electrical power from variable temperature heat sources, comprising:
  • a first closed circuit for a topping gas cycle comprising: a first expander; a first electric generator or a first mechanical user coupled to the first expander; a boiler; first piping configured to connect the first expander and the boiler according to the first closed circuit in which a gas circulates;
  • a second closed circuit for a bottoming Rankine cycle comprising: an exchanger; a second expander; a second electric generator or a second mechanical user operatively connected to the second expander; a condenser; a pump; second piping configured to connect the exchanger, the second expander, the condenser and the pump according to the second closed circuit in which a working fluid circulates; wherein the boiler of the first closed circuit is operatively coupled to a variable temperature heat source; wherein a portion of the first closed circuit placed downstream of the first expander is operatively coupled to the exchanger of the second closed circuit.
  • the first closed circuit comprises at least one cooling device placed between the exchanger and the boiler, wherein said at least one cooling device is configured to further cool the gas to bring it close to its critical point.
  • the present invention relates to a thermodynamic cycle for the production of mechanical and/or electrical power from variable temperature heat sources, comprising: a topping closed gas cycle coupled to a variable temperature heat source so as to receive the incoming heat from said variable temperature source; a bottoming closed Rankine cycle operatively coupled to the topping cycle so as to receive at least part of the heat discharged from said topping cycle. After the transfer of heat from the topping cycle to the bottoming Rankine cycle in the exchanger, the gas of the topping cycle is further cooled to bring it close to its critical point.
  • the terminology "close to the critical point” means that the T-S diagram of the gas, after the transfer of heat from the topping cycle to the bottoming Rankine cycle, has at least one portion tangent to the Andrews curve or intersecting the Andrews curve, i.e. at a minimum temperature that is equal to or less than the temperature of the critical point (peak of the Andrews curve).
  • the topping gas cycle is a Brayton type cycle or a modified Brayton cycle with condensation.
  • the gas comprises sulfur hexafluoride (SF6) or a mixture of sulfur hexafluoride and carbon dioxide (C02), trifluoromethane or R23 (CHF3), difluoromethane or R32 (CH2F2), xenon (Xe) or nitrogen monoxide (N20).
  • SF6 sulfur hexafluoride
  • C02 carbon dioxide
  • CHF3 trifluoromethane or R23
  • difluoromethane or R32 CH2F2
  • Xe xenon
  • N20 nitrogen monoxide
  • the gas is carbon dioxide (C02).
  • the triangular combined cycle makes it possible to have a gas cycle (with a low expansion ratio) with expansion temperatures that are much hotter than the compression temperatures and thus good efficiency, not excessively influenced by the efficiencies of the machines;
  • the boiler typically in contact with fumes is very simplified if fumes or a gaseous stream are involved, since on the topping cycle side has a single-phase fluid (a gas) and not a phase-change fluid;
  • the topping cycle replaces the typical heat transfer circuit, for example with diathermic oil or pressurized water, in the case of a heat recovery application with an ORC cycle;
  • the bottoming cycle can be very well optimized thanks to the lower inlet temperature of the heat source and thus a greater availability of fluids with an adequate critical T.
  • the topping cycle also carries out the intermediate cycle, which enables the Rankine cycle (if ORC) to be decoupled from the high temperature source; the need for diathermic oil (and consequently a fire safety system, etc.) is thus eliminated; the gas circuit, if used in systems requiring storage (such as, for example, CSP) enables easy storage with systems with inert solids;
  • the topping cycle typically has a low compression ratio and the expansion starting point coincides with the maximum temperature and the compression starting point coincides with the minimum temperature of the cycle.
  • the present invention in at least one of the aforesaid aspects, may have one or more of the further preferred aspects described below.
  • the Applicant has also verified that the present invention makes it possible to exploit variable temperature heat sources with temperatures lower than those exploitable by the prior art.
  • the invention enables lower temperatures and more horizontal recovery curves to be obtained (because of lower thermal levels and much lower apparent specific heats Cp) and the heat produced by sources with lower temperatures can thus be exploited.
  • condensation of the gas is provided for.
  • said at least one cooling device is configured to condense the gas.
  • a pump is placed downstream of said cooling device and it is configured to pump the condensed gas in liquid phase or supercritical fluid towards the boiler.
  • the first closed circuit comprises a series of compressors alternating with cooling devices placed between the exchanger and the boiler, wherein it is envisaged to perform an intercooled compression of said gas through said series of compressors alternating with cooling devices.
  • the topping cycle after the transfer of heat from the topping cycle to the Rankine cycle in the exchanger, it is envisaged to perform first an intercooled compression of said gas, preferably through at least one compressor and a cooling device, more preferably by means of a series of compressors alternating with cooling devices, and then a condensation, preferably through a further cooling device.
  • the first closed circuit comprises an auxiliary boiler placed downstream of the pump or series of compressors alternating with cooling devices and the boiler, so as to perform an auxiliary heating of the gas at an auxiliary variable temperature lower than a main variable temperature of the variable temperature heat source.
  • thermodynamic cycle provides for a condensation of the gas and subsequently an auxiliary heating to an auxiliary variable temperature lower than a main variable temperature of the variable temperature heat source. In one aspect, the thermodynamic cycle provides for a cooled compression of the gas and subsequently an auxiliary heating to an auxiliary variable temperature lower than a main variable temperature of the variable temperature heat source.
  • variable temperature heat source which we define as the main one, one or more auxiliary sources at a lower temperature(s).
  • the preferred solutions described above (with condensation or cooled compression of the gas around the critical point) enable lower temperatures and more horizontal recovery curves to be obtained (because of lower thermal levels and much lower apparent specific heats Cp) and the heat produced by auxiliary sources with lower temperatures can thus also be exploited.
  • the main source can be obtained from the gas turbine and the secondary heat from the intercooling of the compressor of the pipeline or similar entrained heat.
  • the Applicant has verified that the preferred solutions described above (with condensation or cooled compression of the gas) enable substantially all of the usable heat dispersed by the variable temperature sources to be exploited.
  • WO 201 1/059563 envisages that the carbon dioxide leaving the compressor is about 210°C, so that it cannot be exploited to receive heat from an auxiliary source.
  • WO 201 1/059563 adopts a further exchanger, which complicates the structure and, furthermore, even after the passage through the further heat exchanger, it is not able to lower the temperature to below 120°.
  • the working fluid of the bottoming cycle is selected from the group comprising: water (H20) or an organic fluid, preferably a hydrocarbon (cyclepentane, normal pentane, isopentane, normal butane, isobutane), a siloxane, a perfluoride or a commercial refrigerant fluid (R245fa, R134a, R1233zde, R1234ze).
  • water H20
  • an organic fluid preferably a hydrocarbon (cyclepentane, normal pentane, isopentane, normal butane, isobutane), a siloxane, a perfluoride or a commercial refrigerant fluid (R245fa, R134a, R1233zde, R1234ze).
  • a minimum temperature of the gas is comprised between about 30°C and about 90°C, preferably between about 40°C and about 80°C.
  • the auxiliary variable temperature is comprised between about 50°C and about 120°C.
  • the main variable temperature is comprised between about 100°C and about 600°C.
  • the gas of the topping cycle is close to the critical point in the final heat transfer phase and in the compression phase and the first closed circuit comprises at least one cooling device placed between the exchanger and the boiler, wherein it is envisaged to condense the gas by means of said cooling device.
  • a minimum temperature of the gas is comprised between about 30°C and about 40°C.
  • the gas of the topping cycle is close to the critical point and the first topping cycle closed circuit comprises a series of compressors alternating with cooling devices placed between the exchanger and the boiler, wherein it is envisaged to perform an intercooled compression of said gas through said series of compressors alternating with cooling devices.
  • a minimum temperature of the gas is comprised between about 30°C and about 40°C.
  • the percentages of the components of the mixture preferably of SF6 and C02, in order to optimize the cycle and machines both at the design stage and during the process.
  • Such variations are preferably used to maintain the volumetric flow rates of the gas substantially constant irrespective of variations, for example, in the temperature of the heat sources and in the temperature of the cold source.
  • the mixture may be varied in order to be better adapted to the installation conditions (optimization of the efficiency of the machines and cycle during design) and furthermore it may be varied in order to optimize efficiency both throughout the day and in the context of processes characterized by seasonal factors (for example, gas turbines work under different conditions with hot and cold temperatures, so the underlying cycles will also see a difference in both the hot and cold parts). Furthermore, an adjustment of the mixture can be used in the adjustment of the minimum pressure.
  • the first closed circuit comprises a compression-expansion device comprising at least one compressor and a third expander mechanically connected to each other; wherein the compressor is configured to perform the intercooled compression; wherein the third expander receives the gas from the second expander and/or directly from the boiler and moves said at least one compressor.
  • said at least one compressor and the third expander are connected by a system of gears.
  • the compression-expansion device is connected to the first generator or to an additional generator.
  • the expanders are of the centripetal and/or centrifugal radial type. In one aspect, the expanders are radial turbines. In one aspect, the second expander is a fixed-speed expander.
  • an intake valve or a device for varying the turbine IGV (inlet guide vane) geometry is placed at the inlet of the third expander in order to adjust the speed and pressure of the compression-expansion device in such a way as to optimize the efficiency of the cycle.
  • the compressors are of a centrifugal and/or positive displacement type.
  • the expanders are of the centrifugal and/or centripetal and/or axial type.
  • the plant comprises an off-line storage reservoir operatively connectable, preferably by means of an intake valve, more preferably a turbine with a variable IGV geometry, to the first circuit between the third expander and the exchanger, wherein said storage reservoir is configured to contain the gas or at least one component of the gas.
  • the gas in the storage reservoir serves to regulate the minimum/medium pressure of the topping cycle so as to optimize the efficiency of the cycle and regulate the volumetric flow rate during compression and expansion as the load varies.
  • variable temperature heat source comprises: exhaust fumes of gas turbines or exhaust fumes and waste heat of internal combustion engines or CSP applications with solar collectors with oil or salts or compressor intercooling heat or intercooler cooling heat, oil and jackets of internal combustion engines or industrial waste heat or biomass and waste combustion fumes.
  • ⁇ figure 1 illustrates an ideal Lorenz thermodynamic cycle for the production of mechanical and/or electrical power from variable temperature heat sources
  • ⁇ figure 2 illustrates a thermodynamic cycle for the production of mechanical and/or electrical power from variable temperature heat sources in accordance with the present invention
  • figure 3 illustrates a plant configured to carry out the cycle of figure 2;
  • figure 4 illustrates a variant of the cycle of figure 2
  • ⁇ figure 5 illustrates a variant of a part of the plant of figure 3 configured to carry out the cycle of figure 4;
  • figure 6 illustrates a further variant of a part of the plant of figure 3;
  • FIG. 7 schematically illustrates a variable temperature heat source couplable to the plants of figures 3, 4 and 5;
  • ⁇ figure 8 illustrates a different variable temperature heat source couplable to the plants of figures 3, 4 and 5.
  • the reference number 1 denotes in its entirety a plant for the production of mechanical and/or electrical power from variable temperature heat sources in accordance with the present invention.
  • the plant 1 comprises a first Brayton cycle BC closed circuit 2 and a second Rankine cycle RC closed circuit 3.
  • the first closed circuit 2 comprises: a first expander 4, a first electric generator 5 coupled to the first expander 4, a boiler 100, a series of compressors 6 alternating with cooling devices 7', 7", 7"' and actuated by a motor 8, and first piping configured to connect the first expander 4, the boiler 100 and the series of compressors 6 alternating with cooling devices 7', 7", 7"' according to the first closed circuit 2.
  • a gas G consisting of a mixture of sulfur hexafluoride (SF6) and carbon dioxide (C02) circulates in the first closed circuit 2.
  • the boiler 100 is interposed between the compressors 6 and the first expander 4. Downstream of the compressors 6, a line 9 of the first piping forks off into a main line 10 and an auxiliary line 1 1.
  • the main line 10 runs through the boiler 100, where, for example, the exhaust fumes of an internal combustion engine, schematically illustrated in figure 7, pass over it.
  • the exhaust fumes constitute a variable temperature heat source.
  • the auxiliary line 1 1 runs through an auxiliary boiler 101 where it receives, for example, the heat coming from the cooling jackets of the same internal combustion engine.
  • the auxiliary line 1 1 reconverges with the main line 10 in a point inside the boiler 100, so that the auxiliary boiler 101 is in part parallel to the boiler 100.
  • the boiler 100 comprises a first portion 100' into which a first fraction of the gas coming from the compressors 6 flows and a second portion 100" into which the entire gas stream coming from the compressors 6 flows.
  • the first portion 100' is disposed parallel to the auxiliary boiler 101 , through which a second fraction of the gas coming from the compressors 6 flows.
  • the second closed circuit 3 comprises: an exchanger 12, a second expander 13, a second generator 14 operatively connected to the second expander 13, a condenser 15 and a pump 16.
  • second piping connects the exchanger 12, the second expander 13, the condenser 15 and the pump 16 according to the second closed circuit, in which an organic working fluid WF circulates, for example a hydrocarbon such as cyclepentane.
  • WF organic working fluid
  • a portion of the first closed circuit placed downstream of the first expander 4 and upstream of the series of compressors 6 is operatively coupled to the exchanger 12 of the second closed circuit.
  • the gas of the first closed circuit 2 is heated in the boiler 100 and in the auxiliary boiler 101 , flows through the first expander 4, where it expands, bringing about the movement of the first expander 4 and the first electric generator 5, which thus generates electrical energy.
  • the expanded gas subsequently enters the exchanger 12, where it transfers heat to the organic fluid of the Rankine cycle and cools.
  • the organic fluid of the second circuit 3 is heated and vaporized in the exchanger 12 by virtue of the heat transferred by the gas.
  • the organic fluid in a vapor state leaving the exchanger 12 enters the second expander 13, where it expands, bringing about the movement of the second expander 13 and the second electric generator 14, which thus generates electrical energy.
  • the expanded organic fluid subsequently enters the condenser 15, where it is brought back to the liquid phase and from here again pumped by the pump 16 into the exchanger 12.
  • thermodynamic cycle carried out by the above-described plant 1 for the production of mechanical and/or electrical power from variable temperature heat sources comprises a closed topping gas G Brayton cycle BC coupled to a variable temperature heat source to receive the incoming heat from said variable temperature source; and a closed bottoming Rankine cycle RC operatively coupled to the closed topping Brayton cycle to receive at least part of the heat discharged from said closed topping Brayton cycle.
  • the letters A,B,C,D,E,G,X,Y,T,V indicate the correspondence between the points of the cycle of figure 2 and the points of the plant of figure 3.
  • the gas mixture in point A of figure 2 is at the outlet of the last compressor 6 of figure 3 with a temperature of about 48°C, just above the Andrews curve.
  • the mixture is heated as it absorbs heat between points A and B both from an auxiliary heat source (in the auxiliary boiler 101 ) and the main heat source (in the first portion 100' of the main boiler 100).
  • the auxiliary heat source is at about 70 °C and the main heat source is at about 560°C.
  • the mixture continues to be heated between points B and C, absorbing heat only from the main heat source in the second portion 100" of the main boiler 100 until reaching about 530°C (in point C).
  • the mixture expands and cools (to about 420°C) between points C and D, through the first expander 4, and then transfers heat, between points D and E, to the Rankine cycle working fluid, which is heated and vaporized (points V and X).
  • point E the mixture is at about 55°C.
  • the Rankine cycle working fluid is heated from about 66°C in point V to about 250°C in point X.
  • the mixture continues to transfer heat in the first 7' of the cooling devices 7', 7", 7"' it meets (section E - G), is then compressed and cooled twice (to a minimum temperature of about 35°C) and then arrives again in point A by virtue of a further compression.
  • the straight line representing the last cooling before the final compression is substantially tangent to the Andrews curve.
  • the vaporized working fluid of the Rankine cycle expands between X and Y (where it reaches 200°C) through the second expander 13 and then transfers heat (up to about 35°C) and is brought back into the liquid phase between Y and T through the condenser 15. Between V and T the pump 16 brings it back to point V.
  • Figure 5 illustrates a variant of the plant 1 wherein the first circuit 2 shows differences compared to figure 3 (the second circuit 3 has been represented only schematically because it can be identical to the one in figure 3) and figure 4 is the T-S diagram achieved by the plant 1 of figure 5.
  • the second circuit 2 has only two compressors 6 and a pump 17 placed downstream of the last cooling device 7"'.
  • a different composition of the mixture (SF6 and CO2) and the configuration of the cooling devices 7', 7", 7"' and compressors 6 are such that, as illustrated in the T- S diagram in figure 4, the mixture continues to transfer heat in the first 7' of the cooling devices 7', 7", 7"' it meets (E - G section), is then compressed and cooled twice (G - G') and then condensed between G' and G" (horizontal section inside the Andrews curve) in the last cooling device 7"' before again reaching point A by virtue of its passage in the pump 17.
  • the condensed liquid mixture is at about 35°C in point G' and still at about 48°C in point A. In point C the mixture is at about 530°C and after expansion (in D) it is at about 405°C.
  • the plant 1 according to this variant is also capable of absorbing heat from an auxiliary heat source at about 70 °C and from a main heat source at about 560°C.
  • Figure 6 illustrates a further embodiment of the first circuit 2 configured to implement the cycle of figure 2. As may be noted, all the elements are substantially the same as in the first circuit 2 of figure 3 and have been identified with the same reference numbers.
  • the series of compressors 6 is part of a compression-expansion device 18 which, in addition to the first, second and third compressors 6', 6", 6"', comprises a third expander 19, preferably a radial centrifugal or centripetal one.
  • the compression-expansion device 18 comprises the first compressor 6', which has a shaft in common with the third expander 19 and/or said shaft is axially aligned with that of the third expander 19.
  • the compression-expansion device 18 comprises the second compressor 6", which has a shaft in common with the third compressor 6"' and/or said shaft is axially aligned with the third compressor 6"'.
  • the third compressor 6"' is preferably a high- pressure centrifugal compressor (HP compressor).
  • HP compressor high- pressure centrifugal compressor
  • the third compressor 6"' illustrated in figure 6 is multi-stage.
  • the pair formed by the first compressor 6' and the third expander 19 is disposed parallel to the pair formed by the second and third compressors 6", 6"' and the two pairs are mechanically connected by a system of gears 20, schematically illustrated in figure 6, so that the three compressors 6', 6", 6"' receive motion from the third expander 19.
  • the fluid outlet of the first expander 4 is connected to the inlet of the third expander 19 and the mixture leaving the third expander 19 enters the exchanger 12 before passing through the three compressors 6', 6", 6"'.
  • the expansion of the mixture in the third expander thus generates the mechanical energy that moves the compressors 6', 6", 6"'.
  • An intake valve 21 or a device for varying the turbine IGV (inlet guide vane) geometry serves to adjust the speed and pressure of the compression-expansion device.
  • the first circuit 2 of figure 6 further comprises a storage reservoir 22 connected via a control valve 23 to a point of the first circuit 2 situated between the third expander 19 and the exchanger 12.
  • the storage reservoir 22 can contain the mixture or one of the components thereof and serves to adjust the minimum/medium pressure of the cycle in order to optimise efficiency by maintaining higher volumetric flow rates even under partial loads as a result of the reduction in the minimum pressure (within the limits of the effects of closeness to the critical point).
  • the reservoir contains SF6 and is used to change the percentage of SF6 and C02 in the mixture circulating in the first circuit 2 so as to maintain the volumetric flow rates of the gas substantially constant with variations, for example, in temperature.
  • the compressors of the compression-expansion device 18 are of the positive displacement piston type.
  • the second expander 4 is not present, the third expander 19 also performs the function of the second expander 4 and the gear system 20 is further connected to the first generator 5.
  • the third compressor 6"' is not part of the compression-expansion device 18, but is rather independent and provided with its own motor.
  • FIGs 7 and 8 schematically illustrate the heat sources exploitable by means of the cycle, process and plant of the present invention.
  • FIGs 7 and 8 only the boiler 100 and auxiliary boiler 101 belonging to the plants of figures 3, 5 and 6 are represented.
  • Figure 7 represents an internal combustion engine 24, for example with pistons.
  • the main heat source consists of the exhaust fumes 25 of the engine 24 which flow through the boiler 100.
  • the auxiliary heat source comprises heat extracted, through specific exchangers, from the oil circuit 26, the water of the jackets 27 and the intercooler 28. These sources transfer heat, for example, to pressurized water that is pumped into the auxiliary boiler 101.
  • Figure 8 represents a gas turbine (turbine 29, combustion chamber 30 and compressor 31 ) connected to a driven compressor 32.
  • the main heat source consists of the exhaust gases 33 of the turbine 29 of the gas turbine 28 that flow through the boiler 100.
  • the auxiliary source consists of the compressed gases 34 leaving the driven compressor 32 which flow through the auxiliary boiler 101 .
  • the compressor 31 of the gas turbine 28 is intercooled and the auxiliary source can comprise the heat extracted from the intercoolers of the compressor of the gas turbine.
  • the invention also exploits an auxiliary source (figure 7, intercooler 27, jacket 28, oil circuit 26), which the known system cannot exploit. It follows that the net total power (1 1200 kWte) generated by the first generator 5 connected to the first expander 4 according to the invention is greater than the power (9540 kWte) generated by the generator connected to the turbine of the system according to the prior art.

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Abstract

La présente invention concerne un procédé de cycle thermodynamique pour la production d'énergie mécanique et/ou électrique à partir de sources de chaleur à température variable. Ce procédé comprend : la circulation d'un gaz (G) dans un premier circuit fermé (2) selon un cycle de gaz de production, le gaz (G) étant chauffé, détendu dans un premier détendeur (4), associé à un premier générateur électrique (5) ou un premier utilisateur mécanique, refroidi, comprimé et à nouveau chauffé; un couplage fonctionnel dans une chaudière (100) d'une source de chaleur à température variable au gaz du premier circuit fermé de façon à effectuer un chauffage du gaz (G); la circulation d'un fluide de travail (WF) dans un second circuit fermé (3) selon un cycle de Rankine de fin de cycle (RC), le fluide de travail (WF) étant chauffé et vaporisé, dilaté dans un second détendeur (13) associé à un second générateur (14) ou à un second utilisateur mécanique, condensé et à nouveau chauffé et vaporisé; le couplage fonctionnel dans un échangeur (12), du gaz détendu (G) du cycle de production au fluide de travail condensé et de haute pression (WF) du cycle de Rankine de fin de cycle (RC), afin de refroidir le gaz (G) et de chauffer et de vaporiser le fluide de travail (WF) par transfert de chaleur dudit cycle de production au cycle de Rankine de fin de cycle (RC). Le gaz comprend, par exemple, du dioxyde de carbone ou de l'hexafluorure de soufre ou un mélange des deux. Après le transfert de chaleur du cycle de production au cycle de Rankine (RC) dans l'échangeur (12), le gaz (G) du cycle de production est encore refroidi dans au moins un dispositif de refroidissement (7', 7", 7"') pour le rapprocher de son point critique.
PCT/IB2017/057600 2016-12-05 2017-12-04 Procédé et installation de cycle thermodynamique pour la production d'énergie à partir de sources de chaleur à température variable WO2018104839A1 (fr)

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CN109826682A (zh) * 2019-01-03 2019-05-31 上海海事大学 一种可实现冷热电联供的集成型供能系统
CN109826682B (zh) * 2019-01-03 2021-12-03 上海海事大学 一种可实现冷热电联供的集成型供能系统
CN110030048A (zh) * 2019-04-28 2019-07-19 三峡大学 一种s-co2循环与orc循环结合的核能发电系统及热能循环方法
CN110030048B (zh) * 2019-04-28 2024-03-12 三峡大学 一种s-co2循环与orc循环结合的核能发电系统及热能循环方法
CN114585804A (zh) * 2019-09-06 2022-06-03 I.V.A.R.股份有限公司 具有高能量回收的新型联合热力循环
CN111749862A (zh) * 2020-07-27 2020-10-09 西安热工研究院有限公司 混合物工质超临界布雷顿循环光热发电系统及发电方法
CN114357666A (zh) * 2022-03-17 2022-04-15 华电电力科学研究院有限公司 一种在役有机朗肯循环系统运行优化方法及系统

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