WO2018096912A1 - Washing machine - Google Patents

Washing machine Download PDF

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Publication number
WO2018096912A1
WO2018096912A1 PCT/JP2017/039849 JP2017039849W WO2018096912A1 WO 2018096912 A1 WO2018096912 A1 WO 2018096912A1 JP 2017039849 W JP2017039849 W JP 2017039849W WO 2018096912 A1 WO2018096912 A1 WO 2018096912A1
Authority
WO
WIPO (PCT)
Prior art keywords
heater
water
water tank
temperature
washing
Prior art date
Application number
PCT/JP2017/039849
Other languages
French (fr)
Japanese (ja)
Inventor
博之 桐山
中村 利幸
裕 曵野
年秀 杉本
Original Assignee
パナソニックIpマネジメント株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2016226461A external-priority patent/JP2018082792A/en
Priority claimed from JP2016226458A external-priority patent/JP6827171B2/en
Application filed by パナソニックIpマネジメント株式会社 filed Critical パナソニックIpマネジメント株式会社
Priority to MYPI2019000297A priority Critical patent/MY197799A/en
Priority to CN201780044627.9A priority patent/CN109477275B/en
Priority to SG11201811308UA priority patent/SG11201811308UA/en
Publication of WO2018096912A1 publication Critical patent/WO2018096912A1/en
Priority to PH12019500302A priority patent/PH12019500302A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/04Heating arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/16Washing liquid temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/10Temperature of washing liquids; Heating means therefor
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry

Definitions

  • the present invention relates to a washing machine provided with a heated water generating device for heating washing water.
  • Patent Document 1 discloses a means for preventing overheating of a washing machine provided with a heated water generating device for heating the washing water.
  • the washing machine includes a first thermistor that senses the heating temperature of the heater, a heater temperature sensing unit that outputs a first temperature sensing signal corresponding to the sensed heater temperature, and a temperature for washing water.
  • a second thermistor, and a water temperature sensing unit that outputs a second temperature sensing signal corresponding to the sensed temperature of the washing water.
  • a power supply switching unit that receives the first temperature sensing signal, calculates a temperature increment value of the heater with respect to a predetermined time value, and switches the power supplied to the heater according to the power supply switching signal is provided.
  • a heater temperature increment value with respect to a predetermined time value is calculated from the first temperature sensing signal.
  • the power supply switching unit switches the power supplied to the heater. Thus, overheating of the heater can be prevented.
  • two temperature detection units mainly a thermistor for measuring the heating temperature of the heater, and a temperature detection unit mainly for the thermistor for measuring the water temperature in the water tank are required.
  • the present invention provides a highly reliable washing machine capable of preventing overheating of the heater at low cost by detecting the temperature of the heater and the temperature of the water in the water tank with a single temperature detection unit.
  • the washing machine in the present invention includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank.
  • a heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank, a heater built in the heater unit for heating the washing water, and a temperature detector for measuring the water temperature in the heater unit are provided. Further, the energization is stopped after the elapse of the first predetermined time from the start of energization of the heater, the water temperature in the heater unit after the elapse of the second predetermined time after the energization of the heater is detected by the temperature detection unit, and the detected water temperature is set. Based on this, the water temperature in the water tank is estimated.
  • This configuration makes it possible to estimate the water temperature in the water tank together with the detection of the heater temperature using the temperature detection part that measures the water temperature in the heater container, so that there is no need to configure the temperature detection part on the water tank side. Therefore, a highly reliable washing machine that can prevent overheating of the heater at low cost can be provided.
  • the washing machine includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank.
  • a heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank, a heater built in the heater unit for heating the washing water, a temperature detection unit for measuring the water temperature in the heater unit, and the washing in the water tank And a controller that controls energization of the heater so that the water reaches a predetermined target set water temperature.
  • the control unit estimates the water temperature in the water tank from the temperature measured by the temperature detection unit, and determines the first energization time of the heater from at least the water temperature and the amount of water supplied to the water tank. Further, the temperature rise rate in the water tank within the first energization time is calculated based on the temperature measured by the temperature detector, and the wash water in the water tank is calculated from the temperature rise rate and the water temperature in the water tank after the first current energization time. Is configured to calculate the second energization time of the heater until the target set water temperature is reached.
  • FIG. 1 is a longitudinal sectional view of a washing machine according to the first embodiment of the present invention.
  • FIG. 2 is a perspective view combining a perspective view of the bottom of the water tub of the washing machine and an exploded perspective view of the heater unit in the first embodiment of the present invention.
  • FIG. 3 is a perspective view of the heater unit of the washing machine according to the first embodiment of the present invention.
  • FIG. 4A is a top view of the heater unit of the washing machine according to the first embodiment of the present invention.
  • 4B is a cross-sectional view taken along the line 4B-4B of FIG. 4A.
  • FIG. 5 is a cross-sectional view of the heater unit of the washing machine according to the first embodiment of the present invention.
  • FIG. 1 is a longitudinal sectional view of a washing machine according to the first embodiment of the present invention.
  • FIG. 2 is a perspective view combining a perspective view of the bottom of the water tub of the washing machine and an exploded perspective view of the heater unit in the first embodiment of
  • FIG. 6 is a cross-sectional view of the bottom of the water tub and the heater unit of the washing machine according to the first embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view of a main part of the heater unit in the washing machine according to the first embodiment of the present invention.
  • FIG. 8 is a cross-sectional view combining the cross-sectional view of the bottom of the washing tub of the washing machine and the 8-8 cross-sectional view of FIG. 4A according to the first embodiment of the present invention.
  • FIG. 9 is an enlarged cross-sectional view of a main part of the heater unit of the washing machine according to the first embodiment of the present invention.
  • FIG. 10 is a partial cross-sectional perspective view showing the flow of washing water in the heater unit of the washing machine according to the first embodiment of the present invention.
  • FIG. 11 is a graph showing the water temperature in the heater storage container and the water temperature in the water tank of the washing machine in the first embodiment of the present invention.
  • FIG. 12 is an exploded perspective view of the heater unit of the washing machine according to the third embodiment of the present invention.
  • FIG. 13 is a cross-sectional view of the bottom of the washing tub, the drain cock unit, and the heater unit of the washing machine according to the third embodiment of the present invention.
  • FIG. 14 is a perspective view of the heater unit of the washing machine according to the third embodiment of the present invention.
  • FIG. 15 is a perspective view of the heater unit of the washing machine according to the third embodiment of the present invention.
  • FIG. 16 is a cross-sectional view showing the flow of washing water in the heater unit of the washing machine according to the third embodiment of the present invention.
  • FIG. 1 is a longitudinal sectional view of the washing machine according to the first embodiment.
  • the washing machine main body 11 has a water tank 13 supported by a suspension 12 for vibration isolation. Inside the water tub 13, a washing / dehydrating tub 15 serving both as a washing tub and a dewatering tub is rotatably provided. A pulsator 18 is rotatably disposed at the bottom of the washing and dewatering tank 15.
  • a transmission mechanism 20 is disposed on the outer bottom of the water tank 13.
  • the transmission mechanism 20 includes a reduction gear (not shown) for washing, a switching clutch (not shown) for the washing / dehydrating shaft 14, and a brake (not shown) for stopping the washing / dehydrating tub 15. Built in.
  • a motor 21 is attached to the outer bottom of the water tank 13, and a motor-side pulley 22 is attached to the motor 21.
  • a mechanical pulley 23 is connected to the washing / dehydrating shaft 14, and the motor pulley 22 and the mechanical pulley 23 are connected by a belt 24. With such a configuration, the power of the motor 21 is transmitted to the washing / dehydrating shaft 14 via the belt 24. Further, by controlling the switching clutch, it is possible to realize a state in which only the pulsator 18 is rotated using the motor 21 and a state in which the pulsator 18 and the washing and dewatering tub 15 are simultaneously rotated.
  • the upper frame 25 is arranged on the upper part of the washing machine main body 11.
  • a laundry loading / unloading port 26 for communicating the washing and dewatering tub 15 and the outside is formed at a substantially central portion of the upper frame 25, and the door 27 can freely open and close the laundry loading / unloading port 26. Covering.
  • a water supply valve 30 and a water injection case 31 that can be opened and closed by electromagnetic force are disposed inside the upper frame 25 on the rear side.
  • a control unit (not shown) is provided inside the washing machine body 11 to control the motor 21 and the like, to sequentially control a series of steps of washing, rinsing, and dewatering, and to control the temperature of the washing water. ing.
  • a fluid balancer 16 is disposed above the washing and dewatering tank 15.
  • a back plate 17 is detachably disposed on the back surface of the washing machine body 11 so as to cover the back surface opening (inspection port) 11a.
  • FIG. 2 is a water tank bottom perspective view and an exploded perspective view of the heater unit of the washing machine in the present embodiment. As shown in FIG. 2, the bottom of the water tank 13 has a first drain port 33a and a second drain port 33b.
  • FIG. 3 is a perspective view of the heater unit of the washing machine in the present embodiment.
  • FIG. 4A is a top view of the heater unit of the washing machine in the embodiment.
  • 4B is a cross-sectional view taken along the line 4B-4B of FIG. 4A.
  • FIG. 5 is a cross-sectional view of the heater unit of the washing machine in the present embodiment.
  • FIG. 6 is a cross-sectional view of the bottom of the water tub and the heater unit of the washing machine in the present embodiment.
  • FIG. 7 is an enlarged cross-sectional view of a main part of the heater unit of FIG.
  • FIG. 8 is a bottom view of the water tub of the washing machine according to the present embodiment and a cross-sectional view taken along 8-8 in FIG. 4A.
  • FIG. 9 is an enlarged cross-sectional view of a main part of the heater unit of FIG.
  • a heater unit 32 is fixed at an outer bottom portion on the back side of the water tank 13 where the back plate 17 can be removed for maintenance.
  • the heater unit 32 includes a heater housing container 37 having a substantially rectangular parallelepiped shape whose both ends in the longitudinal direction are open, a heater 38 inserted from the first opening of the heater housing container 37, and heater housing.
  • the sheet metal member 36 is inserted from the second opening of the container 37 and covers the heater 38, and the lid body 51 covers the second opening into which the sheet metal member 36 is inserted.
  • the heater container 37 is made of a heat-resistant resin and has a substantially rectangular parallelepiped shape with both ends in the longitudinal direction opened.
  • the first opening is a heater insertion opening 37 b into which the heater 38 is inserted
  • the second opening is a sheet metal that is covered with the lid 51 by inserting the sheet metal member 36. This is a member insertion opening 37c.
  • a cylindrical outflow passage portion 37g communicating with the second drain port 33b at the bottom of the water tank 13 is formed.
  • a drain cock connection opening 37 a communicating with the drain cock unit 34 is formed in the vicinity of the sheet metal member insertion opening 37 c on the side surface adjacent to the surface having the outflow path portion 37 g.
  • the drain cock unit 34 and the heater container 37 are detachably attached by screw fastening (not shown) or the like.
  • the drain cock unit 34 is welded and fixed by a welding boss 45 at a position where the inlet 34 a communicates with the first drain port 33 a at the bottom of the water tank 13.
  • the water tank 13 and the heater container 37 are connected in communication via a drain cock unit 34.
  • the drain cock unit 34 has a drain path opening 34c.
  • the drainage channel side opening 34c is connected to the drainage channel 41 (see FIG. 1).
  • the water tank 13 and the drain cock unit 34 are welded and fixed.
  • the present invention is not limited to this and may be detachably attached by screw fastening or the like.
  • the sheet metal member 36 surrounding the heater 38 has a substantially rectangular parallelepiped shape with both ends in the longitudinal direction opened.
  • the sheet metal member 36 is inserted into the heater housing 37 from the sheet metal member insertion opening 37c in the forward direction.
  • the sheet metal member 36 is composed of two sheet metal parts. As shown in FIGS. 2 and 6, one end of the sheet metal member 36 is spot welded along a spot weld portion 42 in the longitudinal direction. As shown in FIGS. 6 and 7, the other end of the sheet metal member 36 has a separation portion 36 a that is not welded and has a constant gap. Therefore, the sheet metal member 36 is substantially U-shaped.
  • the sheet metal member 36 is formed with a support piece 40 recessed inward by bending. The support piece 40 fixes the heater 38 accommodated in the heater accommodating container 37 so as not to move.
  • a belt-like rib 37 d is formed on the inner wall of the heater housing 37 so as to correspond to the position of the separating portion 36 a in a state where the sheet metal member 36 is inserted into the heater housing 37. .
  • the strip-shaped rib 37d is positioned in the separation portion 36a.
  • the width dimension W of the strip-shaped rib 37 d at the position where it abuts on the sheet metal member 36 in the state where the sheet metal member 36 is inserted into the heater housing container 37 is from the rear side toward the front side. And wide.
  • the width dimension W1 of the end of the sheet metal member insertion opening 37c (rear side) of the belt-shaped rib 37d in FIG. 7 is larger than the separation width of the separation portion 36a in a state where the sheet metal member 36 is accommodated in the heater accommodating container 37. It is narrowly formed.
  • the width dimension W2 of the heater insertion opening 37b side (front side) end of the strip-shaped rib 37d in FIG. 7 is wider than the separation width of the separation portion 36a in a state where the sheet metal member 36 is housed in the heater housing container 37. It is formed as follows. Further, as shown in FIG.
  • the inner wall lower surface 39a of the heater container 37 is directed upward from the sheet metal member insertion opening 37c side (rear side) toward the heater insertion opening 37b side (front side). 39b is gradually inclined downward. Therefore, as the sheet metal member 36 is inserted from the sheet metal member insertion opening 37c side (rear side) toward the heater insertion opening 37b side (front side), the separation width of the separation part 36a becomes narrower.
  • the sheet metal member 36 is configured by spot welding two sheet metals, but may be configured by molding one sheet metal, for example.
  • the heater 38 is inserted from the heater insertion opening 37 b of the heater container 37.
  • the heater 38 includes a heating part 38a, a terminal part 38b, and a connection part 38c.
  • the heating unit 38 a is located inside the heater storage container 37 and generates heat for heating the washing water in the heater storage container 37. Further, as shown in FIG. 2, the heating unit 38a is bent many times on the same plane. With this configuration, since the surface area of the heating unit 38a is increased, the washing water can be efficiently heated.
  • the terminal part 38b is electrically connected to the heating part 38a.
  • the terminal portion 38b is electrically connected to an external power source (not shown) located outside the heater housing 37 and a control device (not shown). The electric power from the external power source is supplied to the heating unit 38a through the terminal unit 38b.
  • the connecting part 38c is interposed between the heating part 38a and the terminal part 38b.
  • the connecting portion 38c is provided with a flexible member 38d having a size corresponding to the heater insertion opening 37b of the heater container 37.
  • the heater 38 can be fixed in the heater container 37 by tightening the nut 43 in a state where the heating portion 38 a is inserted into the heater insertion opening 37 b. That is, by tightening the nut 43, a forward force is applied to the bolt 44 and the pressure contact plate 47 welded to the bolt 44, and the flexible member 38d is compressed in the front-rear direction, so that it expands in the circumferential direction.
  • the heater insertion opening 37b can be sealed. With this configuration, it is possible to prevent the washing water in the heater container 37 from leaking from the heater insertion opening 37b.
  • the flexible member 38d is formed of packing such as rubber that is elastically deformed.
  • a temperature detector 56 that measures the water temperature in the heater container 37 is disposed in the connection portion 38 c.
  • the temperature detection unit 56 includes a thermistor or the like.
  • the lid body 51 detachably covers the sheet metal member insertion opening 37 c of the heater housing container 37 by screw fastening (not shown).
  • the sheet metal member insertion opening 37c covered by the lid 51 has a rear opening 11a of the washing machine main body 11. It is provided on the back side.
  • the sheet metal member insertion opening 37 c covered with the lid 51 is attached to a position facing the heater 38 inserted into the heater housing container 37. With this configuration, the state of the heater 38 can be easily visually recognized by removing the lid 51 from the heater accommodating container 37.
  • the lid 51 is formed with an inclined rib 51 a that is a convex rib that presses the sheet metal member 36 inserted into the heater housing 37 against the inner wall surface of the heater housing 37.
  • the inclined rib 51a has an inclined surface facing the sheet metal member 36 accommodated in the heater accommodating container 37, and the inclined surface faces the heater accommodating container 37 from the “front” side to the “rear” side indicated by the arrow in FIG. It is inclined so as to approach the inner wall surface.
  • the end of the sheet metal member 36 inserted into the heater accommodating container 37 on the side of the sheet metal member insertion opening 37c is widened toward the inner wall lower surface 39a and the inner wall upper surface 39b by the inclined rib 51a.
  • the sheet metal member insertion opening 37c side (rear side) end of the sheet metal member 36 inserted into the heater accommodating container 37 is widened toward the inner wall lower surface 39a and the inner wall upper surface 39b by the inclined rib 51a.
  • the sheet metal member 36 is supported and fixed by the inclined rib 51 a and the rib 37 e by covering the sheet metal member insertion opening 37 c with the lid 51 in a state where the sheet metal member 36 is inserted into the heater housing container 37. The Therefore, the sheet metal member 36 is prevented from swinging in the heater housing container 37.
  • the heater unit 32 is configured.
  • the user opens the door 27, puts clothes into the washing / dehydrating tub 15 from the laundry loading / unloading port 26, closes the door 27, and operates the operation display unit 29 to start the hot water washing course.
  • the heater 38 of the heater unit 32 is turned on.
  • the control device controls the temperature of the washing water by turning the heater 38 on and off according to the temperature of the washing water in the water tank.
  • the heater 38 When the water temperature in the water tank 13 reaches a predetermined temperature M1 (for example, 55 ° C.), the heater 38 is turned off. In addition, when the measured water temperature in the water tank 13 falls to a predetermined temperature M2 or lower (for example, 53 ° C. or lower), the heater 38 is turned on. By this method, the washing water in the water tank 13 can be adjusted to a predetermined water temperature.
  • a predetermined temperature M1 for example, 55 ° C.
  • M2 or lower for example, 53 ° C. or lower
  • the predetermined temperatures M1 and M2 may be set for each operation course (for example, a sterilization course or a mud dirt course). By changing the predetermined temperatures M1 and M2 depending on the operation course, the washing water can be adjusted to a water temperature suitable for the purpose of each operation course.
  • the operation of adding water to the washing and dewatering tank 15 and stirring by the pulsator 18 until the water temperature in the water tank 13 becomes a predetermined temperature or lower (for example, 50 ° C. or lower) may be repeated. Good.
  • the drain valve of the drain cock unit 34 is opened, and the washing water is drained to the outside of the washing machine main body 11.
  • a predetermined temperature for example, 50 ° C. or higher
  • temporary drainage is performed for a predetermined time.
  • This configuration improves the safety because the selected water can be drained with the water temperature lowered even in an environment where the drainage drips down to the road surface.
  • the outflow path 37g of the heater container 37 is blocked by clothes lint or the like, the flow of water between the heater container 37 and the water tank 13 may be hindered.
  • the heater unit 32 is overheated even though the water temperature in the water tank is equal to or lower than the predetermined temperature M1.
  • the heater overheat set temperature for example, 95 ° C.
  • FIG. 10 is a partial cross-sectional perspective view showing the flow of washing water in the heater unit of the washing machine in the present embodiment.
  • An outflow path portion 37g that communicates with the inner bottom portion of the water tank 13 is formed at the base side of the heating portion 38a on the upper surface of the heater container 37, and the inner bottom portion of the water tank 13 is formed on the side of the tip of the heating portion 38a on the side surface of the heater container
  • a drain cock unit 34 that communicates with is connected.
  • the washing water heated in the heater container 37 and having a high water temperature rises in the heater container 37.
  • the outflow passage portion 37g is closer to the drain cock connection opening 37a than the heater 38, the water temperature in the heater container 37 is the drain cock when the heater 38 is turned on.
  • the outflow path portion 37g is higher than the connection opening portion 37a. Therefore, the wash water that has risen in the heater storage container 37 passes through the outflow path portion 37g and is discharged to the water tank 13 as indicated by an arrow D in FIG.
  • washing water in each path is provided.
  • the washing water in the water tank 13 and the washing water in the heater accommodating container 37 can be circulated by natural convection. For this reason, it is possible to reduce the number of parts and reduce the cost without requiring an external force such as a pump.
  • the washing water in the water tank 13 is stirred, and the water temperature in the water tank 13 can be made uniform.
  • the first drainage port 33a and the second drainage port 33b are formed in a perfect circle shape and the opening area is increased, the welding boss 45, the female screw 46, and the like around the first drainage port 33a and the second drainage port 33b. In order to interfere, it is necessary to greatly modify the bottom of the water tank 13.
  • the first drainage port 33a is formed in an approximately elliptical shape, so that the opening area of the first drainage port 33a is increased without changing the positions of the welding boss 45 and the female screw 46. it can. Therefore, it is possible to efficiently circulate the washing water in the water tank 13 and the heater container 37 at a low cost without investing a large amount of molds.
  • the inner wall lower surface 39a on the bottom side of the heater housing 37 is gradually inclined downward from the heater insertion opening 37b toward the drain cock connection opening 37a.
  • Heater unit status check and maintenance method There is a possibility that heated water in the heater accommodating container 37 cannot flow out to the water tank 13 when foreign matters such as lint generated from clothing adhere to the heater 38 or block the outflow path portion 37g. . In addition, a problem may occur in the components of the heater unit 32. Therefore, confirmation of the state in the heater unit 32 and repair are needed as needed.
  • the back plate 17 covering the back opening 11a on the rear side of the washing machine body 11 is removed, and the lid of the heater container 37 attached to the bottom of the water tank 13 from the back opening 11a. Remove the body 51. Since the heater container 37 and the lid 51 are fixed by screw fastening, the lid 51 can be removed by removing the screw.
  • the state of the heater 38 in the heater container 37 can be confirmed from the back opening 11a of the washing machine body 11, and lint attached to the surface of the heater 38 can be removed as necessary. Therefore, since it is not necessary to attach or detach the lead wire connector connected to the heater 38, the heater 38 can be easily checked and maintained.
  • the heater unit 32 and the water tank 13, and the heater unit 32 and the drain cock unit 34 are fastened by screws or the like (not shown) and are detachably attached. With this configuration, when it is necessary to remove foreign matter that has entered the heater unit 32 or when it is necessary to replace the heater unit 32, the washing machine body 11 is laid down sideways from the bottom of the washing machine body 11. The heater unit 32 can be removed from the water tank 13 and the drain cock unit 34, and maintenance by the heater unit 32 alone becomes possible. Further, since only the damaged parts of the heater unit 32 can be maintained, the time and cost required for repair can be reduced.
  • FIG. 11 is a graph of the water temperature in the heater storage container 37 and the water temperature in the water tank 13 of the washing machine in the present embodiment.
  • the heater 38 When the heater 38 is turned on at time Ta 0, the water in the heater container 37 is heated by the heater 38. Since the heater container 37 has a smaller volume than the water tank, the water temperature in the heater container 37 is normally 10 to 40 ° C. higher than the water temperature in the water tank 13, but at time Ta1, the heater 38 is turned off. When a predetermined time elapses, the water temperature in the water tank 13 and the water temperature in the heater accommodating container 37 are gradually equalized and become substantially the same water temperature at time Ta2.
  • the heater unit 32 is turned on when a predetermined water level is reached by pouring water into the water tank 13.
  • the time at this time is time Ta0.
  • the heater 38 is turned off.
  • the temperature detector 56 causes the heater to be heated by a temperature detection unit 56 after a predetermined time has elapsed when the water temperature in the heater container 37 and the water temperature in the water tank 13 are substantially uniform. By measuring the water temperature of the storage container 37, the water temperature in the water tank 13 can be estimated.
  • the ON time of the heater 38 (between time Ta0 and time Ta1) is preferably calculated based on the output of the heater 38, the amount of water in the water tank 13, the amount of clothing, and the like. For example, when the heater output is 1500 W, the amount of water in the water tank 13 is 66 L, the amount of clothing is 5 kg, and heating from an initial water temperature of 20 ° C. to a predetermined temperature of 55 ° C. is about 130 minutes.
  • the predetermined time (between time Ta1 and time Ta2) for turning off the heater 38 is preferably, for example, 1 to 5 minutes.
  • the pulsator 18 After turning off the heater 38 for a predetermined time, the pulsator 18 is rotated for a predetermined time, whereby the washing water in the water tank 13 is agitated, and the equilibrium of the water temperature difference between the water tank 13 and the heater container 37 can be promoted. Therefore, the water temperature difference between the heater container 37 and the water tank 13 is reduced in a short time, and the water temperature in the water tank 13 can be accurately detected.
  • the temperature of the washing water in the water tank 13 can be adjusted using the temperature detection unit 56 that measures the water temperature in the heater housing 37. Therefore, it is not necessary to provide a water temperature detection part in the water tank, and a low-cost and highly reliable washing machine can be provided.
  • the washing machine in the present embodiment includes a washing machine main body 11, a water tank 13 supported in the washing machine main body 11 and having a drain outlet at the bottom, and a drain cock unit 34 connected to the drain outlet of the water tank 13.
  • a heater unit 32 connected to the drain cock unit 34 and communicating with the inner bottom of the water tank 13, a heater 38 built in the heater unit 32 for heating the washing water, and a temperature detection unit for measuring the water temperature in the heater unit 32. 56.
  • it has a control part (not shown) which controls electricity supply of the heater 38 so that the washing water in the water tank 13 may reach a predetermined target set water temperature, and the control part is after the water supply to the water tank 13 is completed.
  • the first energization time of the heater 38 is calculated and determined from at least the water temperature and the amount of water supplied into the water tank 13, and the heater 38 is energized for the first energization time.
  • the heater 38 may continue to be energized during the first energization time, or may be intermittently energized during the first energization time.
  • control unit calculates the silencing speed Vt of the washing water in the water tub 13 based on the temperature measured by the temperature detection unit 56 within the first energization time. Further, the control unit calculates the second energization time of the heater 38 until the washing water in the water tank 13 reaches the target set water temperature from the temperature increase rate Vt and the water temperature in the water tank 13 after the end of the first energization time. To do. Then, the control unit energizes the heater 38 during the calculated second energization time. Here, the heater 38 may continue to be energized during the second energization time, or may be intermittently energized during the second energization time.
  • the temperature detection unit 56 estimates the water temperature in the water tank 13 and compares it with the target set water temperature. When the water temperature is lower than the target set water temperature, the heater 38 is energized for a predetermined time, and the water temperature in the water tank 13 is estimated again based on the measured temperature of the temperature detector 56. When the water temperature is higher than the target set water temperature, the water temperature in the water tank 13 is estimated again based on the measured temperature of the temperature detector 56 without energizing the heater 38 for a predetermined time.
  • the heater container 37 and the bottom surface of the water tank 13 are connected by two paths, and the heated washing water in the heater container 37 and the washing water in the water tank 13 circulate. It was set as the structure to do. However, in the first embodiment, it is necessary to provide the water tank 13 with a plurality of drain ports. Therefore, the washing machine in the third embodiment is configured so that the heater container and the bottom surface of the water tank are connected by one path.
  • FIG. 1 is referred about the longitudinal cross-sectional view of a washing machine.
  • the bottom of the water tank 13 of the washing machine in the first embodiment had the first drain port 33a and the second drain port 33b, but the bottom of the water tank 113 of the washing machine in the present embodiment, A drainage port 133 is provided. Since the other structure of the washing machine in this Embodiment is the same as that of the washing machine in 1st Embodiment, description is abbreviate
  • FIG. 12 is an exploded perspective view of the heater unit of the washing machine in the present embodiment.
  • FIG. 13 is a cross-sectional view of the bottom of the water tank, the drain cock unit, and the heater unit of the washing machine in the present embodiment.
  • 14 and 15 are perspective views of the heater unit of the washing machine according to the present embodiment.
  • the heater unit 132 is fixed at a position where the back plate 17 (see FIG. 1) can be removed and maintained on the outer bottom portion on the back side of the water tank 113.
  • the heater unit 132 includes a substantially rectangular parallelepiped heater accommodating container 137 that is open at both ends in the longitudinal direction, a heater 138 that is inserted from one opening of the heater accommodating container 137, and a heater accommodating container.
  • the sheet metal member 136 is inserted from the other opening 137 and covers the heater 138, and the lid 151 covers the opening of the heater housing container 137 into which the sheet metal member 136 is inserted.
  • the heater 138 of the washing machine in this Embodiment is the structure similar to the heater 38 concerning 1st Embodiment, description is abbreviate
  • the heater container 137 is made of a heat-resistant resin and has a substantially rectangular parallelepiped shape with both ends in the longitudinal direction opened.
  • a drain cock connection opening 137 a communicating with the drain cock unit 134 is provided in the vicinity of the sheet metal member insertion opening 137 c on the side surface in the longitudinal direction of the heater container 137.
  • the cylindrical outflow path portion 37g communicating with the second drain outlet 33b at the bottom of the water tank 13 is formed on the upper surface of the heater container 37. Such a path is not formed in the heater storage container 137 of the machine.
  • Other configurations of the heater storage container 137 are the same as the configuration of the heater storage container 37 of the first embodiment.
  • the drain cock unit 134 is detachably attached to a drain port 133 and a screw at the bottom of the water tank 113. As shown in FIG. 13, a part of the drain cock unit 134 is formed in an L shape extending toward the heater container 137, and the water tank 113 and the heater container 137 are connected to each other via the drain cock unit 134. Has been. As shown in FIG. 13, the drain cock unit 134 is provided with a partition wall 146 that separates a path communicating from the water tank 113 in the drain cock unit 134 to the heater container 137.
  • the partition wall 146 includes a vertical portion 146a and a horizontal portion 146b extending from the lower end of the vertical portion 146a toward the heater 138, and has an L-shaped cross section. Due to the partition wall 146, the water channel in the drain cock unit 134 is located on the left side of the vertical part 146a and the lower side of the horizontal part 146b in FIG. It isolate
  • the inclination angle of the inner wall upper surface 139b of the heater housing 137 and the inclination angle of the inner wall lower surface 139a are formed at substantially the same angle.
  • the heater unit 132 can be arranged for each washing machine model in consideration of the center of gravity of vibration, the arrangement of parts, and the like.
  • the sheet metal member 136 surrounding the heater 138 has a substantially rectangular parallelepiped shape with one end in the longitudinal direction opened.
  • the sheet metal member 136 is formed by molding a sheet metal part into a rectangular parallelepiped shape.
  • one end of the sheet metal member 136 in the longitudinal direction has a separation portion 136a that is not welded and has a constant gap.
  • a support piece 140 that supports and fixes the heater 138 is welded to the inner surface of the sheet metal member 136.
  • the support piece 140 fixes the heater 138 accommodated in the heater accommodating container 137 so as not to move.
  • the sheet metal member 136 may be configured by, for example, welding two sheet metals by spot welding or the like.
  • the method for fixing the sheet metal member 136 and the heater container 137 is the same as in the first embodiment.
  • the lid 151 covers the sheet metal member insertion opening 137c of the heater container 137 so as to be detachable by fastening screws (not shown).
  • the heater unit 132 is configured.
  • FIG. 16 is a cross-sectional view showing a flow of washing water in the heater unit of the washing machine in the present embodiment.
  • the flow of the washing water in the heater unit 132 in a state where the heater 138 is turned on in the hot water washing course will be described with reference to FIG.
  • a drain cock unit 134 communicating with the bottom of the water tank 113 is connected to the longitudinal side surface of the heater container 137.
  • a partition wall 146 is provided inside the drain cock unit 134.
  • the partition wall 146 is formed in a substantially L shape that extends downward toward the heater 138. Due to the partition wall 146, the low-temperature washing water in the inflow path 135a flowing from the water tank 113 toward the heater storage container 137 and the high-temperature washing water in the outflow path 135b flowing from the heater storage container 137 toward the water tank 113 are Mixing in the drain cock unit 134 can be prevented, and washing water can be circulated efficiently.
  • the low-temperature and heavy specific washing water in the water tank 113 passes through the inflow path 135a as shown by the arrow A in FIG. It flows into the container 137. Since the heated washing water in the heater container 137 moves upward, the low-temperature washing water in the water tank 113 easily flows from the inflow path 135a to the bottom of the heater container 137.
  • the washing water that has flowed into the heater storage container 137 is heated by the heater 138, rises in the heater storage container 137, and flows out from the outflow path 135b to the water tank 113.
  • the heater housing container 137 and the bottom of the water tank 113 communicate with each other through one path, and the washing water is circulated by natural convection due to the temperature difference of the washing water, so that the model with and without the heater unit 132 is provided.
  • a common mold for the water tank 113 can be used. For this reason, the manufacturing cost at the time of development for implement
  • the heater unit 132 can be provided externally as necessary.
  • the upper end portion of the vertical portion 146a of the partition wall 146 is located above the inflow port 134a.
  • the washing water in the water tank 113 is stirred, and the water temperature in the water tank 113 and the water temperature in the heater container can be made uniform in a short time.
  • the inner wall upper surface 139b on the water tank 13 side (upper side) of the heater container 137 is located on the water tank side from the heater insertion opening 137b (see FIG. 12) toward the drain cock connection opening 137a. Inclined gradually (upward).
  • the first to third embodiments have been described as examples of the technology disclosed in the present application.
  • the technology in the present disclosure is not limited to this, and can also be applied to embodiments that have been changed, replaced, added, omitted, and the like.
  • the drainage cock unit 34 and the outflow path portion 37g formed in the heater accommodating container 37 form a connection path between the water tank 13 and the heater accommodating container 37, but the present invention is based on this. It is not limited.
  • an inflow path portion and an outflow path portion may be formed in the heater accommodating container 37, and the water tank 13 and the heater accommodating container 37 may be directly communicated without using the drain cock unit 34.
  • the drain cock unit 34 may be connected to the bottom surface or the side surface of the heater housing container 37 in a state where the heater housing container 37 is attached to the bottom of the water tank 13. Three or more connection paths between the water tank 13 and the heater storage container 37 may be provided.
  • the first drainage port 33a is formed in a substantially elliptical shape, but the second drainage port 33b may be formed in a substantially elliptical shape, and the first drainage port 33a and The second drain port 33b may be substantially elliptical.
  • a connection path is constituted by the drain cock unit 134 between the water tank 113 and the heater container 137, but the present invention is not limited to this.
  • the water tank 113 and the heater container 137 may be directly communicated with each other without the drain cock unit 134 by forming a path portion communicating with the drain outlet at the bottom of the water tank 113 in the heater container 137. In that case, it is good to arrange
  • the path portion of the heater container 137 is formed in a substantially L shape, and the side surface of the heater container 137 is communicated with the bottom surface of the water tank 113, so that the low-temperature washing water in the water tank 113 is heated from the inflow path 135a to the heater. It becomes easy to flow into the container 137 bottom side.
  • the drain cock unit 134 may be connected to the bottom surface or the side surface of the heater container 137 in a state where the heater container 137 is attached to the bottom of the water tank 113.
  • the present invention is not limited to this, and the vertical portion 146a The upper end may be positioned below the inflow port 134a.
  • the lids 51 and 151 are the washing machines for the heater accommodating containers 37 and 137 in a state where the heater units 32 and 132 are attached to the outer bottom surfaces of the water tanks 13 and 113.
  • the structure provided in the back surface opening part 11a of the main body 11 was demonstrated.
  • the lid 51 only needs to be provided in a direction in which there is an openable / closable opening of the washing machine main body 11 in the heater accommodating container 37. Therefore, the openings of the heater storage containers 37 and 137 that are opened and closed by the lids 51 and 151 may be formed on the front side of the washing machine body 11 or may be formed on the side surface side of the washing machine body 11.
  • a vertical washing machine has been described as an example of a washing machine.
  • the present invention is not limited to this and may be a drum type washing machine. .
  • the first disclosure includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank.
  • the heater unit is connected to the drain cock unit and communicates with the inner bottom of the water tank, the heater is built in the heater unit and heats the washing water, and the temperature detector measures the water temperature in the heater unit. Further, the energization is stopped after the elapse of the first predetermined time from the start of energization of the heater, the water temperature in the heater unit after the elapse of the second predetermined time after the energization of the heater is detected by the temperature detection unit, and the detected water temperature Based on this, the water temperature in the aquarium is estimated.
  • a washing and dewatering tub that is rotatably disposed inside the water tub, and a pulsator that is rotatably disposed in a central fixed portion of the washing and dewatering tub.
  • the pulsator is rotated at predetermined time intervals.
  • the washing water in the water tank is agitated by stirring the washing water in the water tank and the washing water in the heater storage container, and the equilibrium of the water temperature difference between the washing water in the water tank and the washing water in the heater storage container is promoted. it can.
  • the third disclosure includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank.
  • a heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank, a heater built in the heater unit for heating the washing water, a temperature detection unit for measuring the water temperature in the heater unit, and the washing in the water tank
  • a controller that controls energization of the heater so that the water reaches a predetermined target set water temperature.
  • the control unit estimates the water temperature in the water tank from the temperature measured by the temperature detection unit, and determines the first energization time of the heater from at least the water temperature and the amount of water supplied to the water tank.
  • control unit calculates the temperature rising rate in the water tank within the first energization time based on the temperature measured by the temperature detection unit, and from the temperature rising rate and the water temperature in the water tank after the first energizing time, The second energization time of the heater until the washing water reaches the target set water temperature is calculated.
  • control unit estimates the water temperature in the water tank based on the temperature measured by the temperature detection unit after a predetermined time has elapsed after the heater energization.
  • a washing and dewatering tub that is rotatably disposed in the water tank, and a pulsator that is rotatably disposed at a central fixed portion of the washing and dewatering tub.
  • the pulsator rotates at predetermined time intervals.
  • the washing machine according to the present invention can be applied not only for home use but also for business use.
  • washing machine body 11a Rear opening (inspection port) DESCRIPTION OF SYMBOLS 12 Suspension 13,113 Water tank 14 Washing / dehydrating shaft 15 Washing / dehydrating tank 17 Back plate 16 Fluid balancer 18 Pulsator 20 Transmission mechanism 21 Motor 22 Motor side pulley 23 Mechanical side pulley 24 Belt 25 Upper frame body 26 Laundry loading / unloading port 27 Door 29 Operation display section 30 Water supply valve 31 Water injection case 32, 132 Heater unit 33a First drain port 33b Second drain port 34, 134 Drain cock unit 34a, 134a Inlet 34b Drain cock front path 34c, 134c Drain Path side opening 36, 136 Sheet metal member 36a, 136a Separation part 37, 137 Heater receiving container 37a, 137a Drain cock connection opening 37b, 137b Heater insertion opening 37c, 137c Sheet metal member insertion opening 37d, 137d Band shape Rib 37e , 137e Rib 37g Outflow path portion 38, 138 Heater 38a

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  • Textile Engineering (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)
  • Control Of Washing Machine And Dryer (AREA)

Abstract

The present invention comprises: a washing machine main body; a water tank (13) that is supported inside the washing machine main body and that has a drain port in a bottom part thereof; and a heater unit (32) that is disposed below the water tank (13) and that communicates with an inner bottom part of the water tank (13). The heater unit (32) comprises: a heater accommodation container (37) in which a heater (38) that heats washing water is accommodated; a heater that is inserted into the heater accommodation container (37) from an opening (37b) of the heater accommodation container (37), and that heats washing water; and a temperature detection unit (56) that measures the water temperature within the heater accommodation container (37). The water temperature within the water tank (13) is estimated from the water temperature within the heater accommodation container (37) that is measured by the temperature detection unit (56) after a certain amount of time has elapsed from turning OFF the heater.

Description

洗濯機Washing machine
 本発明は、洗濯水を加熱する加熱水生成装置を備えた洗濯機に関する。 The present invention relates to a washing machine provided with a heated water generating device for heating washing water.
 特許文献1は、洗濯水を加熱する加熱水生成装置を備えた洗濯機の過熱防止手段を開示する。この洗濯機は、ヒータの加熱温度を感知する第1サーミスタと、感知されたヒータの温度に対応して第1温度感知信号を出力するヒータ温度感知部と、洗濯水の温度を感知するための第2サーミスタと、感知された洗濯水の温度に対応して第2温度感知信号を出力する水温感知部と、を備える。また、第1温度感知信号を入力され所定の時間値に対するヒータの温度増分値を算出し、電源供給切替信号に従ってヒータに供給される電源を切替えさせる電源供給切替部を備える。 Patent Document 1 discloses a means for preventing overheating of a washing machine provided with a heated water generating device for heating the washing water. The washing machine includes a first thermistor that senses the heating temperature of the heater, a heater temperature sensing unit that outputs a first temperature sensing signal corresponding to the sensed heater temperature, and a temperature for washing water. A second thermistor, and a water temperature sensing unit that outputs a second temperature sensing signal corresponding to the sensed temperature of the washing water. In addition, a power supply switching unit that receives the first temperature sensing signal, calculates a temperature increment value of the heater with respect to a predetermined time value, and switches the power supplied to the heater according to the power supply switching signal is provided.
 第1温度感知信号から所定の時間値に対するヒータの温度増分値を算出し、ヒータの温度増分値が所定の基準値よりも大きい場合には電源供給切替部によりヒータに供給される電源を切替えることにより、ヒータの過熱を防止できる。 A heater temperature increment value with respect to a predetermined time value is calculated from the first temperature sensing signal. When the heater temperature increment value is larger than a predetermined reference value, the power supply switching unit switches the power supplied to the heater. Thus, overheating of the heater can be prevented.
特開平6-79089号公報JP-A-6-79089
 しかしながら、従来の構成では、ヒータの加熱温度を測定する、主にサーミスタからなる温度検知部と水槽内の水温を測定する主にサーミスタからなる温度検知部の2つが必要であった。 However, in the conventional configuration, two temperature detection units, mainly a thermistor for measuring the heating temperature of the heater, and a temperature detection unit mainly for the thermistor for measuring the water temperature in the water tank are required.
 本発明は、1つの温度検知部でヒータの温度と水槽内の水温を検知することにより、低コストでヒータの過熱を防止できる信頼性の高い洗濯機を提供する。 The present invention provides a highly reliable washing machine capable of preventing overheating of the heater at low cost by detecting the temperature of the heater and the temperature of the water in the water tank with a single temperature detection unit.
 本発明における洗濯機は、洗濯機本体と、洗濯機本体の内部に支持され、底部に排水口を有する水槽と、水槽の排水口と連結する排水コックユニットと、を備える。また排水コックユニットに連結され、水槽の内底部と連通するヒータユニットと、ヒータユニットに内蔵され洗濯水を加熱するヒータと、ヒータユニット内の水温を測定する温度検知部と、を備える。さらに、ヒータの通電開始から第1の所定時間経過後に通電を停止し、ヒータ通電終了後から第2の所定時間経過後のヒータユニット内の水温を温度検知部によって検出し、検出された水温に基づいて水槽内の水温を推定する構成としている。 The washing machine in the present invention includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank. A heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank, a heater built in the heater unit for heating the washing water, and a temperature detector for measuring the water temperature in the heater unit are provided. Further, the energization is stopped after the elapse of the first predetermined time from the start of energization of the heater, the water temperature in the heater unit after the elapse of the second predetermined time after the energization of the heater is detected by the temperature detection unit, and the detected water temperature is set. Based on this, the water temperature in the water tank is estimated.
 この構成により、ヒータ収容容器内の水温を測定する温度検知部を用いてヒータの温度の検知とともに水槽内の水温を推定できるため、水槽側に温度検知部を構成する必要がない。そのため、低コストでヒータの過熱が防止できる信頼性の高い洗濯機が提供できる。 This configuration makes it possible to estimate the water temperature in the water tank together with the detection of the heater temperature using the temperature detection part that measures the water temperature in the heater container, so that there is no need to configure the temperature detection part on the water tank side. Therefore, a highly reliable washing machine that can prevent overheating of the heater at low cost can be provided.
 また、本発明における洗濯機は、洗濯機本体と、洗濯機本体の内部に支持され、底部に排水口を有する水槽と、水槽の排水口と連結する排水コックユニットと、を備える。また、排水コックユニットに連結され、水槽の内底部と連通するヒータユニットと、ヒータユニットに内蔵され洗濯水を加熱するヒータと、ヒータユニット内の水温を測定する温度検知部と、水槽内の洗濯水を所定の目標設定水温到達するようにヒータの通電を制御する制御部と、を備える。また、制御部は、温度検知部による測定温度から水槽内の水温を推定し、少なくとも水槽内に給水された水の水温と給水量からヒータの第1の通電時間を決定する。さらに、第1の通電時間内における水槽内の昇温速度を温度検知部による測定温度に基づいて算出し、昇温速度と第1の通電時間後の水槽内の水温から、水槽内の洗濯水が目標設定水温に到達するまでのヒータの第2の通電時間を算出する構成としている。 The washing machine according to the present invention includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank. In addition, a heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank, a heater built in the heater unit for heating the washing water, a temperature detection unit for measuring the water temperature in the heater unit, and the washing in the water tank And a controller that controls energization of the heater so that the water reaches a predetermined target set water temperature. The control unit estimates the water temperature in the water tank from the temperature measured by the temperature detection unit, and determines the first energization time of the heater from at least the water temperature and the amount of water supplied to the water tank. Further, the temperature rise rate in the water tank within the first energization time is calculated based on the temperature measured by the temperature detector, and the wash water in the water tank is calculated from the temperature rise rate and the water temperature in the water tank after the first current energization time. Is configured to calculate the second energization time of the heater until the target set water temperature is reached.
 この構成により、1つの温度検知部でヒータの過熱検知と水槽内の水温の温度制御を行うことができるため、低コストで信頼性の高い洗濯機が提供できる。 With this configuration, since one heater can detect the heater overheat and control the temperature of the water temperature in the water tank, a low-cost and highly reliable washing machine can be provided.
図1は、本発明の第1の実施の形態における洗濯機の縦断面図である。FIG. 1 is a longitudinal sectional view of a washing machine according to the first embodiment of the present invention. 図2は、本発明の第1の実施の形態における洗濯機の水槽底面の斜視図とヒータユニットの分解斜視図を組み合わせた斜視図である。FIG. 2 is a perspective view combining a perspective view of the bottom of the water tub of the washing machine and an exploded perspective view of the heater unit in the first embodiment of the present invention. 図3は、本発明の第1の実施の形態における洗濯機のヒータユニットの斜視図である。FIG. 3 is a perspective view of the heater unit of the washing machine according to the first embodiment of the present invention. 図4Aは、本発明の第1の実施の形態における洗濯機のヒータユニットの上面図である。FIG. 4A is a top view of the heater unit of the washing machine according to the first embodiment of the present invention. 図4Bは、図4Aの4B-4B断面図である。4B is a cross-sectional view taken along the line 4B-4B of FIG. 4A. 図5は、本発明の第1の実施の形態における洗濯機のヒータユニットの断面図である。FIG. 5 is a cross-sectional view of the heater unit of the washing machine according to the first embodiment of the present invention. 図6は、本発明の第1の実施の形態における洗濯機の水槽底面及びヒータユニットの断面図である。FIG. 6 is a cross-sectional view of the bottom of the water tub and the heater unit of the washing machine according to the first embodiment of the present invention. 図7は、本発明の第1の実施の形態における洗濯機におけるヒータユニットの要部拡大断面図である。FIG. 7 is an enlarged cross-sectional view of a main part of the heater unit in the washing machine according to the first embodiment of the present invention. 図8は、本発明の第1の実施の形態における洗濯機の水槽底面の断面図と図4Aの8-8断面図を組み合わせた断面図である。FIG. 8 is a cross-sectional view combining the cross-sectional view of the bottom of the washing tub of the washing machine and the 8-8 cross-sectional view of FIG. 4A according to the first embodiment of the present invention. 図9は、本発明の第1の実施の形態における洗濯機のヒータユニットの要部拡大断面図である。FIG. 9 is an enlarged cross-sectional view of a main part of the heater unit of the washing machine according to the first embodiment of the present invention. 図10は、本発明の第1の実施の形態における洗濯機のヒータユニット内の洗濯水の流れを示す部分断面斜視図である。FIG. 10 is a partial cross-sectional perspective view showing the flow of washing water in the heater unit of the washing machine according to the first embodiment of the present invention. 図11は、本発明の第1の実施の形態における洗濯機のヒータ収容容器内の水温と水槽内の水温を示すグラフである。FIG. 11 is a graph showing the water temperature in the heater storage container and the water temperature in the water tank of the washing machine in the first embodiment of the present invention. 図12は、本発明の第3の実施の形態のおける洗濯機のヒータユニットの分解斜視図である。FIG. 12 is an exploded perspective view of the heater unit of the washing machine according to the third embodiment of the present invention. 図13は、本発明の第3の実施の形態のおける洗濯機の水槽底面、排水コックユニット、およびヒータユニットの断面図である。FIG. 13 is a cross-sectional view of the bottom of the washing tub, the drain cock unit, and the heater unit of the washing machine according to the third embodiment of the present invention. 図14は、本発明の第3の実施の形態のおける洗濯機のヒータユニットの斜視図である。FIG. 14 is a perspective view of the heater unit of the washing machine according to the third embodiment of the present invention. 図15は、本発明の第3の実施の形態のおける洗濯機のヒータユニットの斜視図である。FIG. 15 is a perspective view of the heater unit of the washing machine according to the third embodiment of the present invention. 図16は、本発明の第3の実施の形態のおける洗濯機のヒータユニット内の洗濯水の流れを示す断面図である。FIG. 16 is a cross-sectional view showing the flow of washing water in the heater unit of the washing machine according to the third embodiment of the present invention.
 以下、適宜図面を参照しながら、実施の形態を詳細に説明する。但し、必要以上に詳細な説明は省略する場合がある。例えば、既によく知られた事項の詳細説明や実質的に同一の構成に対する重複説明を省略する場合がある。これは、以下の説明が不必要に冗長になるのを避け、当業者の理解を容易にするためである。 Hereinafter, embodiments will be described in detail with reference to the drawings as appropriate. However, more detailed description than necessary may be omitted. For example, detailed descriptions of already well-known matters and repeated descriptions for substantially the same configuration may be omitted. This is to avoid the following description from becoming unnecessarily redundant and to facilitate understanding by those skilled in the art.
 なお、添付図面および以下の説明は、当業者が本開示を十分理解するために提供されているのであって、これらにより、特許請求の範囲に記載の主題を限定することは意図されていない。 It should be noted that the accompanying drawings and the following description are provided for those skilled in the art to fully understand the present disclosure, and are not intended to limit the subject matter described in the claims.
 [目次]
 1.第1の実施の形態
  1-1.構成
   1-1―1.洗濯機の構成
   1-1―2.ヒータユニットの構成
  1-2.洗濯機の運転動作
  1-3.ヒータユニット内の洗濯水の流れ
  1-4.ヒータユニットの状態確認、及びメンテナンス方法
  1-5.水槽内の水温検知方法
 2.第2の実施の形態
  2-1.水槽内の水温制御方法
 3.第3の実施の形態
  3-1.ヒータユニットの構成
  3-2.ヒータユニット内の洗濯水の流れ
 4.他の実施の形態
 [1.第1の実施の形態]
 以下、図1~図11を用いて、第1の実施の形態について説明する。
[table of contents]
1. 1. First embodiment 1-1. Configuration 1-1-1. Structure of washing machine 1-1-2. Configuration of heater unit 1-2. Operation of washing machine 1-3. Flow of washing water in heater unit 1-4. Heater unit status check and maintenance method 1-5. 1. Water temperature detection method in the tank Second embodiment 2-1. 2. Water temperature control method in the aquarium Third embodiment 3-1. Configuration of heater unit 3-2. 3. Flow of washing water in the heater unit Other Embodiments [1. First Embodiment]
Hereinafter, the first embodiment will be described with reference to FIGS.
 [1-1.構成]
 [1-1-1.洗濯機の構成]
 図1は、第1の実施の形態における洗濯機の縦断面図である。
[1-1. Constitution]
[1-1-1. Structure of washing machine]
FIG. 1 is a longitudinal sectional view of the washing machine according to the first embodiment.
 図1において、洗濯機本体11は、内部に水槽13をサスペンション12により懸垂防振支持している。水槽13の内部には、洗濯槽と脱水槽を兼ねた洗濯兼脱水槽15が回転可能に設けられている。洗濯兼脱水槽15の底部にはパルセータ18が回転自在に配設されている。 In FIG. 1, the washing machine main body 11 has a water tank 13 supported by a suspension 12 for vibration isolation. Inside the water tub 13, a washing / dehydrating tub 15 serving both as a washing tub and a dewatering tub is rotatably provided. A pulsator 18 is rotatably disposed at the bottom of the washing and dewatering tank 15.
 水槽13の外底部には、伝達機構部20が配設されている。伝達機構部20は、内部に洗濯時の減速ギア(図示せず)、洗濯・脱水軸14の切り換えクラッチ(図示せず)、及び洗濯兼脱水槽15を停止するためのブレーキ(図示せず)を内蔵している。 A transmission mechanism 20 is disposed on the outer bottom of the water tank 13. The transmission mechanism 20 includes a reduction gear (not shown) for washing, a switching clutch (not shown) for the washing / dehydrating shaft 14, and a brake (not shown) for stopping the washing / dehydrating tub 15. Built in.
 水槽13の外底部には、モータ21が取り付けられており、モータ21にはモータ側プーリ22が取り付けられている。洗濯・脱水軸14にはメカ側プーリ23が連結しており、モータ側プーリ22とメカ側プーリ23は、ベルト24により連結している。このような構成により、モータ21の動力は、ベルト24を介して洗濯・脱水軸14に伝達する。また、切り替えクラッチを制御することで、モータ21を用いて、パルセータ18のみを回転させる状態と、パルセータ18及び洗濯兼脱水槽15を同時に回転させる状態とを実現することができる。 A motor 21 is attached to the outer bottom of the water tank 13, and a motor-side pulley 22 is attached to the motor 21. A mechanical pulley 23 is connected to the washing / dehydrating shaft 14, and the motor pulley 22 and the mechanical pulley 23 are connected by a belt 24. With such a configuration, the power of the motor 21 is transmitted to the washing / dehydrating shaft 14 via the belt 24. Further, by controlling the switching clutch, it is possible to realize a state in which only the pulsator 18 is rotated using the motor 21 and a state in which the pulsator 18 and the washing and dewatering tub 15 are simultaneously rotated.
 洗濯機本体11の上部には、上部枠体25を配設している。上部枠体25の略中央部には、洗濯兼脱水槽15と外部とを連通するための洗濯物投入取出口26を形成しており、扉体27が洗濯物投入取出口26を開閉自在に覆っている。上部枠体25の後方側には、各種の入力設定を行ない、設定内容を表示する操作表示部29を配設している。上部枠体25の後方側の内部には、電磁力により開閉可能な給水弁30と注水ケース31を配設している。 The upper frame 25 is arranged on the upper part of the washing machine main body 11. A laundry loading / unloading port 26 for communicating the washing and dewatering tub 15 and the outside is formed at a substantially central portion of the upper frame 25, and the door 27 can freely open and close the laundry loading / unloading port 26. Covering. On the rear side of the upper frame 25, an operation display unit 29 is provided for performing various input settings and displaying the setting contents. A water supply valve 30 and a water injection case 31 that can be opened and closed by electromagnetic force are disposed inside the upper frame 25 on the rear side.
 洗濯機本体11の内部には、モータ21等を制御し、洗い、すすぎ、脱水の一連の工程を逐次制御したり、洗濯水の水温を制御したりする制御部(図示せず)を配している。 A control unit (not shown) is provided inside the washing machine body 11 to control the motor 21 and the like, to sequentially control a series of steps of washing, rinsing, and dewatering, and to control the temperature of the washing water. ing.
 洗濯兼脱水槽15の上部には、流体バランサ16が配設されている。洗濯機本体11の背面には、背面開口部(点検口)11aを覆うように裏板17が着脱可能に配設されている。 A fluid balancer 16 is disposed above the washing and dewatering tank 15. A back plate 17 is detachably disposed on the back surface of the washing machine body 11 so as to cover the back surface opening (inspection port) 11a.
 図2は、本実施の形態における洗濯機の水槽底面斜視図およびヒータユニットの分解斜視図である。図2に示すように、水槽13の底部には、第1の排水口33aと第2の排水口33bを有している。 FIG. 2 is a water tank bottom perspective view and an exploded perspective view of the heater unit of the washing machine in the present embodiment. As shown in FIG. 2, the bottom of the water tank 13 has a first drain port 33a and a second drain port 33b.
 [1-1-2.ヒータユニットの構成]
 図3は、本実施の形態における洗濯機のヒータユニットの斜視図である。図4Aは、本実施例の形態における洗濯機のヒータユニットの上面図である。図4Bは、図4Aの4B-4B断面図である。図5は、本実施の形態における洗濯機のヒータユニットの断面図である。図6は、本実施の形態における洗濯機の水槽底面及びヒータユニットの断面図である。図7は、図6のヒータユニットの要部拡大断面図である。図8は、本実施の形態における洗濯機の水槽底面、及び図4Aの8-8断面図である。図9は、図8のヒータユニットの要部拡大断面図である。
[1-1-2. Heater unit configuration]
FIG. 3 is a perspective view of the heater unit of the washing machine in the present embodiment. FIG. 4A is a top view of the heater unit of the washing machine in the embodiment. 4B is a cross-sectional view taken along the line 4B-4B of FIG. 4A. FIG. 5 is a cross-sectional view of the heater unit of the washing machine in the present embodiment. FIG. 6 is a cross-sectional view of the bottom of the water tub and the heater unit of the washing machine in the present embodiment. FIG. 7 is an enlarged cross-sectional view of a main part of the heater unit of FIG. FIG. 8 is a bottom view of the water tub of the washing machine according to the present embodiment and a cross-sectional view taken along 8-8 in FIG. 4A. FIG. 9 is an enlarged cross-sectional view of a main part of the heater unit of FIG.
 以下に、本実施の形態における洗濯機のヒータユニット32について説明する。 Hereinafter, the heater unit 32 of the washing machine in the present embodiment will be described.
 図1に示すように、水槽13背面側の外底部であって、裏板17を取り外してメンテナンスすることができる位置にヒータユニット32が固定されている。 As shown in FIG. 1, a heater unit 32 is fixed at an outer bottom portion on the back side of the water tank 13 where the back plate 17 can be removed for maintenance.
 ヒータユニット32は、図2に示すように、長手方向の両端が開口している略直方体形状のヒータ収容容器37と、ヒータ収容容器37の第1の開口から挿入されるヒータ38と、ヒータ収容容器37の第2の開口から挿入されヒータ38を覆う板金部材36と、板金部材36が挿入される第2の開口を覆う蓋体51から構成されている。 As shown in FIG. 2, the heater unit 32 includes a heater housing container 37 having a substantially rectangular parallelepiped shape whose both ends in the longitudinal direction are open, a heater 38 inserted from the first opening of the heater housing container 37, and heater housing. The sheet metal member 36 is inserted from the second opening of the container 37 and covers the heater 38, and the lid body 51 covers the second opening into which the sheet metal member 36 is inserted.
 以下に、各部品について説明する。 The following describes each part.
 [A.ヒータ収容容器37]
 ヒータ収容容器37は、耐熱性の樹脂から成り、長手方向の両端が開口している略直方体形状となっている。ヒータ収容容器37の長手方向の開口のうち、第1の開口はヒータ38を挿入するヒータ挿入用開口部37bであり、第2の開口は板金部材36を挿入して蓋体51により覆われる板金部材挿入用開口部37cである。
[A. Heater container 37]
The heater container 37 is made of a heat-resistant resin and has a substantially rectangular parallelepiped shape with both ends in the longitudinal direction opened. Of the openings in the longitudinal direction of the heater container 37, the first opening is a heater insertion opening 37 b into which the heater 38 is inserted, and the second opening is a sheet metal that is covered with the lid 51 by inserting the sheet metal member 36. This is a member insertion opening 37c.
 ヒータ収容容器37上面のヒータ挿入用開口部37b近傍には、水槽13底部の第2の排水口33bと連通する筒状の流出経路部37gが形成されている。 In the vicinity of the heater insertion opening 37b on the upper surface of the heater container 37, a cylindrical outflow passage portion 37g communicating with the second drain port 33b at the bottom of the water tank 13 is formed.
 流出経路部37gを有する面と隣接する側面の板金部材挿入用開口部37c近傍には、排水コックユニット34と連通する排水コック接続用開口部37aを形成している。排水コックユニット34とヒータ収容容器37とは、螺子締結(図示せず)等により着脱可能に取り付けられている。 A drain cock connection opening 37 a communicating with the drain cock unit 34 is formed in the vicinity of the sheet metal member insertion opening 37 c on the side surface adjacent to the surface having the outflow path portion 37 g. The drain cock unit 34 and the heater container 37 are detachably attached by screw fastening (not shown) or the like.
 図2に示すように、排水コックユニット34は、流入口34aと水槽13底部の第1の排水口33aとが連通する位置で、溶着ボス45により溶着固定されている。水槽13とヒータ収容容器37は、排水コックユニット34を介して連通接続されている。図2、図3、図4Bに示すように、排水コックユニット34は、排水経路側開口部34cを有している。排水経路側開口部34cは排水経路41(図1参照)と接続連通されている。排水コックユニット34の排水弁(図示せず)を開くことにより、水槽13及びヒータ収容容器37内の洗濯水は、排水経路41を通り洗濯機本体11の外部に排水される。 As shown in FIG. 2, the drain cock unit 34 is welded and fixed by a welding boss 45 at a position where the inlet 34 a communicates with the first drain port 33 a at the bottom of the water tank 13. The water tank 13 and the heater container 37 are connected in communication via a drain cock unit 34. As shown in FIGS. 2, 3, and 4B, the drain cock unit 34 has a drain path opening 34c. The drainage channel side opening 34c is connected to the drainage channel 41 (see FIG. 1). By opening a drain valve (not shown) of the drain cock unit 34, the wash water in the water tank 13 and the heater container 37 is drained to the outside of the washing machine body 11 through the drain path 41.
 なお、本実施の形態では、水槽13と排水コックユニット34とは溶着固定されているが、本発明はこれに限定されるものではなく、螺子締結等により着脱可能に取り付けられてもよい。 In this embodiment, the water tank 13 and the drain cock unit 34 are welded and fixed. However, the present invention is not limited to this and may be detachably attached by screw fastening or the like.
 [B.板金部材36]
 図2に示すように、ヒータ38を囲む板金部材36は、長手方向の両端が開口する略直方体形状となっている。板金部材36は、板金部材挿入用開口部37cから前方向に向けてヒータ収容容器37内に挿入される。
[B. Sheet metal member 36]
As shown in FIG. 2, the sheet metal member 36 surrounding the heater 38 has a substantially rectangular parallelepiped shape with both ends in the longitudinal direction opened. The sheet metal member 36 is inserted into the heater housing 37 from the sheet metal member insertion opening 37c in the forward direction.
 ヒータ38から発生する輻射熱は、板金部材36を伝導し拡散されるので、ヒータ収容容器37の一部に熱が集中して溶融し孔あきが発生するリスクを低減できる。 Since the radiant heat generated from the heater 38 is conducted and diffused through the sheet metal member 36, it is possible to reduce the risk that the heat concentrates and melts in a part of the heater housing container 37 to generate holes.
 板金部材36は、2つの板金部品から構成されている。板金部材36の一端は、図2、図6に示すように、長手方向のスポット溶接部42に沿ってスポット溶接されている。板金部材36の他端は、図6、図7に示すように、溶接されず一定間隙を持つ離間部36aを有している。そのため、板金部材36は略U字形状となっている。板金部材36は曲げ加工により、内方に窪んだ支持片40が形成されている。この支持片40がヒータ収容容器37内に収納されたヒータ38を動かないよう固定している。 The sheet metal member 36 is composed of two sheet metal parts. As shown in FIGS. 2 and 6, one end of the sheet metal member 36 is spot welded along a spot weld portion 42 in the longitudinal direction. As shown in FIGS. 6 and 7, the other end of the sheet metal member 36 has a separation portion 36 a that is not welded and has a constant gap. Therefore, the sheet metal member 36 is substantially U-shaped. The sheet metal member 36 is formed with a support piece 40 recessed inward by bending. The support piece 40 fixes the heater 38 accommodated in the heater accommodating container 37 so as not to move.
 図5、図6、図7を用いて板金部材36とヒータ収容容器37の固定方法を説明する。 A method for fixing the sheet metal member 36 and the heater container 37 will be described with reference to FIGS. 5, 6, and 7.
 図5に示すように、ヒータ収容容器37の内壁には、板金部材36がヒータ収容容器37内に挿入された状態での離間部36aの位置に対応して帯状リブ37dが延伸形成されている。板金部材36を板金部材挿入用開口部37cから前方向に向けてヒータ収容容器37内に挿入する際には、離間部36aに帯状リブ37dが位置する。 As shown in FIG. 5, a belt-like rib 37 d is formed on the inner wall of the heater housing 37 so as to correspond to the position of the separating portion 36 a in a state where the sheet metal member 36 is inserted into the heater housing 37. . When the sheet metal member 36 is inserted into the heater accommodating container 37 from the sheet metal member insertion opening 37c in the forward direction, the strip-shaped rib 37d is positioned in the separation portion 36a.
 図6、図7に示すように、板金部材36がヒータ収容容器37内に挿入された状態で、板金部材36と当接する位置での帯状リブ37dの幅寸法Wは、後側から前側へ向かって広くなるよう形成されている。 As shown in FIGS. 6 and 7, the width dimension W of the strip-shaped rib 37 d at the position where it abuts on the sheet metal member 36 in the state where the sheet metal member 36 is inserted into the heater housing container 37 is from the rear side toward the front side. And wide.
 図7の帯状リブ37dの板金部材挿入用開口部37c側(後側)端の幅寸法W1は、板金部材36がヒータ収容容器37内に収納された状態での離間部36aの離間幅よりも狭く形成されている。図7の帯状リブ37dのヒータ挿入用開口部37b側(前側)端の幅寸法W2は、板金部材36がヒータ収容容器37内部に収納された状態での離間部36aの離間幅よりも広くなるよう形成されている。また、図8に示すように、板金部材挿入用開口部37c側(後側)からヒータ挿入用開口部37b側(前側)に向かうにつれて、ヒータ収容容器37の内壁下面39aは上方に、内壁上面39bは下方に漸次傾斜している。そのため、板金部材36が板金部材挿入用開口部37c側(後側)からヒータ挿入用開口部37b側(前側)に向けて挿入されるにつれて、離間部36aの離間幅は狭くなる。 The width dimension W1 of the end of the sheet metal member insertion opening 37c (rear side) of the belt-shaped rib 37d in FIG. 7 is larger than the separation width of the separation portion 36a in a state where the sheet metal member 36 is accommodated in the heater accommodating container 37. It is narrowly formed. The width dimension W2 of the heater insertion opening 37b side (front side) end of the strip-shaped rib 37d in FIG. 7 is wider than the separation width of the separation portion 36a in a state where the sheet metal member 36 is housed in the heater housing container 37. It is formed as follows. Further, as shown in FIG. 8, the inner wall lower surface 39a of the heater container 37 is directed upward from the sheet metal member insertion opening 37c side (rear side) toward the heater insertion opening 37b side (front side). 39b is gradually inclined downward. Therefore, as the sheet metal member 36 is inserted from the sheet metal member insertion opening 37c side (rear side) toward the heater insertion opening 37b side (front side), the separation width of the separation part 36a becomes narrower.
 この構成により、板金部材36がヒータ収容容器37内を板金部材挿入用開口部37c側(後側)からヒータ挿入用開口部37b側(前側)に向けて挿入されると、挿入途中から帯状リブ37dの幅Wが板金部材36の離間部36aの離間幅よりも広くなる。そこで、板金部材36をヒータ収容容器37内に押し込むよう圧入することにより、板金部材36の離間部36aの端部が帯状リブ37dにめり込む。このようにして、板金部材36をヒータ収容容器37内に支持固定でき、洗濯兼脱水槽15の脱水回転時に、板金部材36が、がたつくことを防止できる。 With this configuration, when the sheet metal member 36 is inserted into the heater housing container 37 from the sheet metal member insertion opening 37c side (rear side) toward the heater insertion opening 37b side (front side), a belt-shaped rib is inserted from the middle of the insertion. The width W of 37 d is wider than the separation width of the separation portion 36 a of the sheet metal member 36. Therefore, by press-fitting the sheet metal member 36 into the heater accommodating container 37, the end of the separating portion 36a of the sheet metal member 36 is recessed into the belt-shaped rib 37d. In this manner, the sheet metal member 36 can be supported and fixed in the heater accommodating container 37, and the sheet metal member 36 can be prevented from rattling during the dewatering rotation of the washing and dewatering tank 15.
 本実施の形態では、板金部材36は2枚の板金をスポット溶接することで構成されているが、例えば1枚の板金を成形して構成されてもよい。 In the present embodiment, the sheet metal member 36 is configured by spot welding two sheet metals, but may be configured by molding one sheet metal, for example.
 [C.ヒータ38]
 図2を用いてヒータ38について説明する。
[C. Heater 38]
The heater 38 will be described with reference to FIG.
 ヒータ38は、ヒータ収容容器37のヒータ挿入用開口部37bから挿入される。 The heater 38 is inserted from the heater insertion opening 37 b of the heater container 37.
 ヒータ38は、加熱部38aと端子部38bと接続部38cより構成されている。 The heater 38 includes a heating part 38a, a terminal part 38b, and a connection part 38c.
 加熱部38aは、ヒータ収容容器37内部に位置し、ヒータ収容容器37内の洗濯水を加熱するための熱を発生させる。また、図2のように、加熱部38aは同一平面上で多数回折り曲げられている。この構成により、加熱部38aの表面積が大きくなるため、効率的に洗濯水を加熱することができる。 The heating unit 38 a is located inside the heater storage container 37 and generates heat for heating the washing water in the heater storage container 37. Further, as shown in FIG. 2, the heating unit 38a is bent many times on the same plane. With this configuration, since the surface area of the heating unit 38a is increased, the washing water can be efficiently heated.
 端子部38bは加熱部38aと電気的に接続されている。また、端子部38bは、ヒータ収容容器37の外部に位置する外部電源(図示せず)、及び制御装置(図示せず)と電気的に接続されている。外部電源からの電力は、端子部38bを介して加熱部38aへ供給されている。 The terminal part 38b is electrically connected to the heating part 38a. The terminal portion 38b is electrically connected to an external power source (not shown) located outside the heater housing 37 and a control device (not shown). The electric power from the external power source is supplied to the heating unit 38a through the terminal unit 38b.
 接続部38cは、加熱部38aと端子部38bとの間に介在している。接続部38cには、ヒータ収容容器37のヒータ挿入用開口部37bに対応する大きさの可撓性部材38dが設けられている。図8において、加熱部38aがヒータ挿入用開口部37b内に挿入された状態で、ナット43を締めることで、ヒータ38をヒータ収容容器37内に固定できる。すなわち、ナット43を締めることにより、ボルト44及びボルト44に溶接された圧接板47に前方向の力が加わり、可撓性部材38dが前後方向に圧縮されることで周方向に膨張するので、ヒータ挿入用開口部37bを密封できる。この構成により、ヒータ収容容器37内の洗濯水が、ヒータ挿入用開口部37bから漏水することを防止できる。可撓性部材38dは、弾性変形する例えばゴム等のパッキンで形成されている。 The connecting part 38c is interposed between the heating part 38a and the terminal part 38b. The connecting portion 38c is provided with a flexible member 38d having a size corresponding to the heater insertion opening 37b of the heater container 37. In FIG. 8, the heater 38 can be fixed in the heater container 37 by tightening the nut 43 in a state where the heating portion 38 a is inserted into the heater insertion opening 37 b. That is, by tightening the nut 43, a forward force is applied to the bolt 44 and the pressure contact plate 47 welded to the bolt 44, and the flexible member 38d is compressed in the front-rear direction, so that it expands in the circumferential direction. The heater insertion opening 37b can be sealed. With this configuration, it is possible to prevent the washing water in the heater container 37 from leaking from the heater insertion opening 37b. The flexible member 38d is formed of packing such as rubber that is elastically deformed.
 また、図2に示すように、接続部38cには、ヒータ収容容器37内の水温を測定する温度検知部56が配設されている。温度検知部56は、サーミスタ等から構成される。 Further, as shown in FIG. 2, a temperature detector 56 that measures the water temperature in the heater container 37 is disposed in the connection portion 38 c. The temperature detection unit 56 includes a thermistor or the like.
 [D.蓋体51]
 図8、図9に示すように、蓋体51は、ヒータ収容容器37の板金部材挿入用開口部37cを、螺子締結(図示せず)により着脱可能に覆っている。
[D. Lid 51]
As shown in FIGS. 8 and 9, the lid body 51 detachably covers the sheet metal member insertion opening 37 c of the heater housing container 37 by screw fastening (not shown).
 蓋体51を取外してヒータ収容容器37内を確認し、ヒータユニット32のメンテナンスをするため、蓋体51により覆われる板金部材挿入用開口部37cは、洗濯機本体11の背面開口部11aがある背面側に設けられている。 In order to remove the lid 51 and check the inside of the heater container 37 and maintain the heater unit 32, the sheet metal member insertion opening 37c covered by the lid 51 has a rear opening 11a of the washing machine main body 11. It is provided on the back side.
 蓋体51により覆われる板金部材挿入用開口部37cは、ヒータ収容容器37内に挿入されたヒータ38を臨む位置に取り付けられている。この構成とすることで、ヒータ収容容器37から蓋体51を取り外すことで、容易にヒータ38の状態を視認できる。 The sheet metal member insertion opening 37 c covered with the lid 51 is attached to a position facing the heater 38 inserted into the heater housing container 37. With this configuration, the state of the heater 38 can be easily visually recognized by removing the lid 51 from the heater accommodating container 37.
 蓋体51には、ヒータ収容容器37内に挿入された板金部材36をヒータ収容容器37の内壁面側に押し付ける凸状リブである傾斜リブ51aが形成されている。傾斜リブ51aは、ヒータ収容容器37に収納した板金部材36と対向する傾斜面を有し、傾斜面は、図8の矢印で示す「前」側から「後」側へ向けてヒータ収容容器37の内壁面に近づくよう傾斜している。この構成により、ヒータ収容容器37内に挿入された板金部材36の板金部材挿入用開口部37c側の端部は、傾斜リブ51aによって内壁下面39a及び内壁上面39bに向けて広げられる。ヒータ収容容器37内に挿入された板金部材36の板金部材挿入用開口部37c側(後側)端部は、傾斜リブ51aによって内壁下面39a及び内壁上面39bに向けて広げられる。 The lid 51 is formed with an inclined rib 51 a that is a convex rib that presses the sheet metal member 36 inserted into the heater housing 37 against the inner wall surface of the heater housing 37. The inclined rib 51a has an inclined surface facing the sheet metal member 36 accommodated in the heater accommodating container 37, and the inclined surface faces the heater accommodating container 37 from the “front” side to the “rear” side indicated by the arrow in FIG. It is inclined so as to approach the inner wall surface. With this configuration, the end of the sheet metal member 36 inserted into the heater accommodating container 37 on the side of the sheet metal member insertion opening 37c is widened toward the inner wall lower surface 39a and the inner wall upper surface 39b by the inclined rib 51a. The sheet metal member insertion opening 37c side (rear side) end of the sheet metal member 36 inserted into the heater accommodating container 37 is widened toward the inner wall lower surface 39a and the inner wall upper surface 39b by the inclined rib 51a.
 また、ヒータ収容容器37が水槽13底部に取り付けられた状態で、ヒータ収容容器37の内壁下面39aと内壁上面39bには、板金部材36を支持するリブ37e(図6参照)が延伸形成されている。リブ37eにより、ヒータ38により熱せられた板金部材36の熱が内壁下面39a、及び内壁上面39bに直接伝達することを抑制している。 Further, with the heater housing container 37 attached to the bottom of the water tank 13, ribs 37e (see FIG. 6) for supporting the sheet metal member 36 are extended and formed on the inner wall lower surface 39a and the inner wall upper surface 39b of the heater housing container 37. Yes. The rib 37e prevents the heat of the sheet metal member 36 heated by the heater 38 from being directly transmitted to the inner wall lower surface 39a and the inner wall upper surface 39b.
 この構成により、板金部材36をヒータ収容容器37内に挿入した状態で、蓋体51により板金部材挿入用開口部37cを覆うことで、傾斜リブ51aとリブ37eによって、板金部材36は支持固定される。そのため、板金部材36がヒータ収容容器37内で揺動することを抑制している。 With this configuration, the sheet metal member 36 is supported and fixed by the inclined rib 51 a and the rib 37 e by covering the sheet metal member insertion opening 37 c with the lid 51 in a state where the sheet metal member 36 is inserted into the heater housing container 37. The Therefore, the sheet metal member 36 is prevented from swinging in the heater housing container 37.
 このようにして、ヒータユニット32が構成されている。 Thus, the heater unit 32 is configured.
 [1-2.洗濯機の運転動作]
 次に、本実施の形態における洗濯機の運転動作を説明する。
[1-2. Operation of washing machine]
Next, the operation of the washing machine in the present embodiment will be described.
 使用者は、扉体27を開け、衣類を洗濯物投入取出口26から洗濯兼脱水槽15内に投入し、扉体27を閉め、操作表示部29を操作して温水洗濯コースを開始する。 The user opens the door 27, puts clothes into the washing / dehydrating tub 15 from the laundry loading / unloading port 26, closes the door 27, and operates the operation display unit 29 to start the hot water washing course.
 洗い工程が開始されると、給水弁30が開き、水が注水ケース31から水槽13内に注水される。注水された水は、水槽13底部の第1の排水口33a、及び第2の排水口33bからヒータ収容容器37内へ流入する。 When the washing process is started, the water supply valve 30 is opened, and water is poured into the water tank 13 from the water pouring case 31. The injected water flows into the heater accommodating container 37 from the first drain port 33a and the second drain port 33b at the bottom of the water tank 13.
 ここで温水洗濯コースでは、ヒータ38による加熱水での洗い工程の終了後、すすぎ、脱水の工程を実行する。 Here, in the warm water washing course, after the washing process with the heated water by the heater 38 is completed, the rinsing and dehydration processes are executed.
 温水洗濯コースでは、水槽13への注水により水槽13内の水が所定の水位に達すると、ヒータユニット32のヒータ38がONされる。制御装置は、水槽内の洗濯水の水温に応じて、ヒータ38をON、OFF制御して洗濯水の温度を制御する。水槽内の水温検知方法については、[1-5.水槽内の水温検知方法]で説明する。 In the hot water washing course, when the water in the water tank 13 reaches a predetermined water level by pouring water into the water tank 13, the heater 38 of the heater unit 32 is turned on. The control device controls the temperature of the washing water by turning the heater 38 on and off according to the temperature of the washing water in the water tank. For the method of detecting the water temperature in the tank, see [1-5. This will be described in [Method for detecting water temperature in water tank].
 水槽13内の水温が所定温度M1(例えば、55℃)に達したときは、ヒータ38をOFFにする。また、水槽13内の測定水温が所定温度M2以下(例えば、53℃以下)に下がったときは、ヒータ38をONにする。この方法により、水槽13内の洗濯水を所定の水温に調節することができる。 When the water temperature in the water tank 13 reaches a predetermined temperature M1 (for example, 55 ° C.), the heater 38 is turned off. In addition, when the measured water temperature in the water tank 13 falls to a predetermined temperature M2 or lower (for example, 53 ° C. or lower), the heater 38 is turned on. By this method, the washing water in the water tank 13 can be adjusted to a predetermined water temperature.
 なお、所定温度M1、M2は運転コース(例えば、除菌コースや泥汚れコース)毎に設定してもよい。所定温度M1、M2が運転コースによって変更されることにより、洗濯水をそれぞれの運転コースの目的に適した水温に調節することができる。 The predetermined temperatures M1 and M2 may be set for each operation course (for example, a sterilization course or a mud dirt course). By changing the predetermined temperatures M1 and M2 depending on the operation course, the washing water can be adjusted to a water temperature suitable for the purpose of each operation course.
 また、温水洗濯終了後は、水槽13内の水温が所定温度以下(例えば50℃以下)になるまで、洗濯兼脱水槽15内に水を追加してパルセータ18により攪拌するという動作を繰り返してもよい。水槽13内の水温が50℃以下になると、排水コックユニット34の排水弁が開き、洗濯水は洗濯機本体11の外部に排水される。水槽13内の水温が所定温度以上(例えば50℃以上)で、水槽13内の水位が限界となったときには、所定時間、一時排水を実施する。 Further, after the hot water washing is completed, the operation of adding water to the washing and dewatering tank 15 and stirring by the pulsator 18 until the water temperature in the water tank 13 becomes a predetermined temperature or lower (for example, 50 ° C. or lower) may be repeated. Good. When the water temperature in the water tank 13 becomes 50 ° C. or lower, the drain valve of the drain cock unit 34 is opened, and the washing water is drained to the outside of the washing machine main body 11. When the water temperature in the water tank 13 is equal to or higher than a predetermined temperature (for example, 50 ° C. or higher) and the water level in the water tank 13 reaches a limit, temporary drainage is performed for a predetermined time.
 この構成により、排水を路面へ垂れ流す環境においても、水温を下げた状態で選択水を排水できるため安全性が向上する。 This configuration improves the safety because the selected water can be drained with the water temperature lowered even in an environment where the drainage drips down to the road surface.
 一方で、衣類の糸くず等により、ヒータ収容容器37の流出経路37gが塞がれると、ヒータ収容容器37と水槽13との水の流れが阻害される虞がある。ヒータ収容容器37と水槽13との水の流れが阻害されると、水槽内の水温が所定温度M1以下にも関わらず、ヒータユニット32内が過熱状態となる場合が想定される。このような場合、ヒータ収容容器37内の水温を検知する温度検知部56の測定水温が、ヒータ過熱設定温度(例えば、95℃)に達した際に、ヒータ38をOFFするように制御することで、ヒータユニット32内の過熱を防止でき、スケールの発生やヒータ収容容器37の劣化を抑制できる。 On the other hand, if the outflow path 37g of the heater container 37 is blocked by clothes lint or the like, the flow of water between the heater container 37 and the water tank 13 may be hindered. When the flow of water between the heater container 37 and the water tank 13 is inhibited, it is assumed that the heater unit 32 is overheated even though the water temperature in the water tank is equal to or lower than the predetermined temperature M1. In such a case, when the measured water temperature of the temperature detector 56 that detects the water temperature in the heater container 37 reaches the heater overheat set temperature (for example, 95 ° C.), the heater 38 is controlled to be turned off. Thus, overheating in the heater unit 32 can be prevented, and generation of scale and deterioration of the heater container 37 can be suppressed.
 [1-3.ヒータユニット内の洗濯水の流れ]
 図10は、本実施の形態における洗濯機のヒータユニット内の洗濯水の流れを示す部分断面斜視図である。
[1-3. Flow of washing water in the heater unit]
FIG. 10 is a partial cross-sectional perspective view showing the flow of washing water in the heater unit of the washing machine in the present embodiment.
 図10を用いて、温水洗濯コースにおいてヒータ38がONされた場合のヒータユニット32内の洗濯水の流れを説明する。 The flow of washing water in the heater unit 32 when the heater 38 is turned on in the hot water washing course will be described with reference to FIG.
 ヒータ収容容器37上面の加熱部38a根元側には、水槽13内底部と連通する流出経路部37gが形成され、ヒータ収容容器37側面の加熱部38a先端部側方側には、水槽13内底部と連通する排水コックユニット34が連結されている。 An outflow path portion 37g that communicates with the inner bottom portion of the water tank 13 is formed at the base side of the heating portion 38a on the upper surface of the heater container 37, and the inner bottom portion of the water tank 13 is formed on the side of the tip of the heating portion 38a on the side surface of the heater container A drain cock unit 34 that communicates with is connected.
 ヒータ収容容器37内で加熱されて水温の高くなった洗濯水は、ヒータ収容容器37内を上昇する。 The washing water heated in the heater container 37 and having a high water temperature rises in the heater container 37.
 ここで、ヒータ38からの距離は、流出経路部37gの方が排水コック接続用開口部37aよりも近いため、ヒータ38の電源が入った状態では、ヒータ収容容器37内の水温は、排水コック接続用開口部37aよりも流出経路部37gの方が高くなる。そのため、ヒータ収容容器37内を上昇した洗濯水は、図10の矢印Dのように、流出経路部37gを通り水槽13に放出される。 Here, since the outflow passage portion 37g is closer to the drain cock connection opening 37a than the heater 38, the water temperature in the heater container 37 is the drain cock when the heater 38 is turned on. The outflow path portion 37g is higher than the connection opening portion 37a. Therefore, the wash water that has risen in the heater storage container 37 passes through the outflow path portion 37g and is discharged to the water tank 13 as indicated by an arrow D in FIG.
 ヒータ収容容器37から水槽13へ放出された高温の洗濯水を補うため、水槽13内の低温で比重の重い洗濯水は、図10の矢印Cのように流入口34aから排水コックユニット34の排水コックより上流側の排水コック前経路34bを通り、ヒータ収容容器37内底部に流入する。ヒータ収容容器37内に流入した洗濯水は、ヒータ38の加熱部38aの先端付近から根元付近に向けて流れながらヒータ38の輻射熱を有効利用して加熱されるため、洗濯水を効率的に加熱することができる。 In order to compensate for the high-temperature washing water discharged from the heater container 37 to the water tank 13, the low-temperature and heavy specific washing water in the water tank 13 is discharged from the inlet 34a through the drain cock unit 34 as shown by an arrow C in FIG. It passes through the drain cock front path 34b upstream of the cock and flows into the inner bottom portion of the heater container 37. The washing water flowing into the heater container 37 is heated by effectively using the radiant heat of the heater 38 while flowing from the vicinity of the tip of the heating portion 38a of the heater 38 to the vicinity of the root, so that the washing water is efficiently heated. can do.
 このように、ヒータ38との距離が異なる位置に水槽13とヒータ収容容器37とを連結する2つの経路(流入口34a、流出経路部37g)を設けることで、それぞれの経路内の洗濯水の水温の違いを利用して、自然対流により水槽13内の洗濯水とヒータ収容容器37内の洗濯水とを循環させることができる。このため、ポンプなどの外力を必要とせずに部品点数を減らし、コストを削減することができる。 Thus, by providing two paths (inlet 34a, outflow path part 37g) which connect water tank 13 and heater storage container 37 in a position where the distance from heater 38 differs, washing water in each path is provided. By utilizing the difference in water temperature, the washing water in the water tank 13 and the washing water in the heater accommodating container 37 can be circulated by natural convection. For this reason, it is possible to reduce the number of parts and reduce the cost without requiring an external force such as a pump.
 また、ヒータ収容容器37は水槽13よりも小容量のため、ヒータ収容容器37内の洗濯水の方が、水槽13内の洗濯水よりもヒータ38による昇温速度が速く水温が高くなる。そのため、ヒータ収容容器37内に流入する洗濯水に含まれる細菌等を効果的に滅菌できる。 Further, since the heater container 37 has a smaller capacity than the water tank 13, the temperature of the washing water in the heater container 37 is higher than that of the washing water in the water tank 13, and the water temperature is higher. Therefore, bacteria and the like contained in the wash water flowing into the heater container 37 can be effectively sterilized.
 さらに、一定時間ごとにパルセータ18を回転させることにより、水槽13内の洗濯水が撹拌し、水槽13内の水温を均一にすることができる。 Furthermore, by rotating the pulsator 18 at regular intervals, the washing water in the water tank 13 is stirred, and the water temperature in the water tank 13 can be made uniform.
 本実施の形態では、第1の排水口33a、及び第2の排水口33bの開口面積は大きい方が、ヒータユニット32と水槽13との洗濯水の循環を活発にすることができる。しかし、第1の排水口33a、第2の排水口33bを真円形状で開口面積を大きくすると、第1の排水口33a、第2の排水口33b周辺の溶着ボス45や雌螺子46等と干渉してしまうため、水槽13底部を大きく改造する必要がある。 In the present embodiment, the larger the opening area of the first drain port 33a and the second drain port 33b, the more the circulation of the washing water between the heater unit 32 and the water tank 13 can be made active. However, when the first drainage port 33a and the second drainage port 33b are formed in a perfect circle shape and the opening area is increased, the welding boss 45, the female screw 46, and the like around the first drainage port 33a and the second drainage port 33b. In order to interfere, it is necessary to greatly modify the bottom of the water tank 13.
 そこで、図2のように第1の排水口33aを略楕円形状で構成することにより、溶着ボス45、及び雌螺子46の位置を変更することなく、第1の排水口33aの開口面積を大きくできる。よって、多額の金型投資をすることも無く、低コストで水槽13とヒータ収容容器37内の洗濯水を効率的に循環することができる。 Therefore, as shown in FIG. 2, the first drainage port 33a is formed in an approximately elliptical shape, so that the opening area of the first drainage port 33a is increased without changing the positions of the welding boss 45 and the female screw 46. it can. Therefore, it is possible to efficiently circulate the washing water in the water tank 13 and the heater container 37 at a low cost without investing a large amount of molds.
 また、図8に示すように、ヒータ収容容器37底側の内壁下面39aは、ヒータ挿入用開口部37bから排水コック接続用開口部37aに向けて下方に漸次傾斜している。この構成により、排水時においては、ヒータ収容容器37内の洗濯水は、排水コック接続用開口部37aに向けて流れ、排水コックユニット34、排水経路41(図1参照)を通り洗濯機本体11の外部に流出する。よって、排水時のヒータ収容容器37内の洗濯水や異物が滞留することを防ぐことができる。 8, the inner wall lower surface 39a on the bottom side of the heater housing 37 is gradually inclined downward from the heater insertion opening 37b toward the drain cock connection opening 37a. With this configuration, at the time of draining, the washing water in the heater container 37 flows toward the drain cock connection opening 37a, passes through the drain cock unit 34, the drain path 41 (see FIG. 1), and the washing machine main body 11. Leaks out of the water. Therefore, it is possible to prevent the washing water and foreign matter from staying in the heater container 37 during drainage.
 [1-4.ヒータユニットの状態確認、及びメンテナンス方法]
 衣類から発生する比較的大きな糸くず等の異物がヒータ38に付着したり、流出経路部37gを塞いだりすることにより、ヒータ収容容器37内の加熱水が、水槽13へ流出できなくなる虞がある。また、ヒータユニット32の部品に不具合が生じる場合がある。そのため、必要に応じてヒータユニット32内の状態の確認や、補修が必要となる。
[1-4. Heater unit status check and maintenance method]
There is a possibility that heated water in the heater accommodating container 37 cannot flow out to the water tank 13 when foreign matters such as lint generated from clothing adhere to the heater 38 or block the outflow path portion 37g. . In addition, a problem may occur in the components of the heater unit 32. Therefore, confirmation of the state in the heater unit 32 and repair are needed as needed.
 以下に、ヒータユニット32内の状態確認及びメンテナンス方法について説明する。 Hereinafter, the state confirmation and maintenance method in the heater unit 32 will be described.
 ヒータユニット32の状態を確認するため、洗濯機本体11後方側の背面開口部11aを覆っている裏板17を取り外し、背面開口部11aから水槽13底面に取り付けられているヒータ収容容器37の蓋体51を取り外す。ヒータ収容容器37と蓋体51は螺子締結により固定されているので、螺子を外すことで蓋体51を取り外すことができる。 In order to check the state of the heater unit 32, the back plate 17 covering the back opening 11a on the rear side of the washing machine body 11 is removed, and the lid of the heater container 37 attached to the bottom of the water tank 13 from the back opening 11a. Remove the body 51. Since the heater container 37 and the lid 51 are fixed by screw fastening, the lid 51 can be removed by removing the screw.
 この方法により、洗濯機本体11の背面開口部11aからヒータ収容容器37内のヒータ38の状態を確認し、必要に応じてヒータ38表面に付着した糸くず等を取り除くことができる。そのため、ヒータ38に接続されるリード線コネクタを着脱する必要がないので、容易にヒータ38の確認、及びメンテナンスが可能となる。 By this method, the state of the heater 38 in the heater container 37 can be confirmed from the back opening 11a of the washing machine body 11, and lint attached to the surface of the heater 38 can be removed as necessary. Therefore, since it is not necessary to attach or detach the lead wire connector connected to the heater 38, the heater 38 can be easily checked and maintained.
 また、板金部材36を補修や交換したい場合には、ヒータ収容容器37から板金部材36を引き抜くことで取外すことができ、補修、交換が可能となる。 Further, when it is desired to repair or replace the sheet metal member 36, it can be removed by pulling out the sheet metal member 36 from the heater accommodating container 37, and repair and replacement are possible.
 また、ヒータユニット32と水槽13、及びヒータユニット32と排水コックユニット34とは、螺子等(図示せず)により締結されて着脱可能に取り付けられている。この構成により、ヒータユニット32内に侵入した異物を取り除く必要がある場合や、ヒータユニット32の交換が必要となった場合には、洗濯機本体11を横に倒し、洗濯機本体11の底部より、水槽13と排水コックユニット34からヒータユニット32を取り外すことができ、ヒータユニット32単体でのメンテナンスが可能となる。また、ヒータユニット32の破損した部品のみをメンテナンスできるので、補修に要する時間や費用を削減できる。 Further, the heater unit 32 and the water tank 13, and the heater unit 32 and the drain cock unit 34 are fastened by screws or the like (not shown) and are detachably attached. With this configuration, when it is necessary to remove foreign matter that has entered the heater unit 32 or when it is necessary to replace the heater unit 32, the washing machine body 11 is laid down sideways from the bottom of the washing machine body 11. The heater unit 32 can be removed from the water tank 13 and the drain cock unit 34, and maintenance by the heater unit 32 alone becomes possible. Further, since only the damaged parts of the heater unit 32 can be maintained, the time and cost required for repair can be reduced.
 [1-5.水槽内の水温検知方法]
 図11は、本実施の形態における洗濯機のヒータ収容容器37内の水温と水槽13内の水温のグラフである。
[1-5. Water temperature detection method in the aquarium]
FIG. 11 is a graph of the water temperature in the heater storage container 37 and the water temperature in the water tank 13 of the washing machine in the present embodiment.
 ヒータ38が時刻Ta0においてONされると、ヒータ収容容器37内の水はヒータ38により加熱される。ヒータ収容容器37は水槽よりも容積が小さいので、ヒータ収容容器37内の水温は、水槽13内の水温に比べて通常は10~40℃高い状態となるが、時刻Ta1においてヒータ38をOFFして所定時間経過すると、水槽13内の水温とヒータ収容容器37内の水温とが徐々に均一化され時刻Ta2でほぼ同じ水温となる。 When the heater 38 is turned on at time Ta 0, the water in the heater container 37 is heated by the heater 38. Since the heater container 37 has a smaller volume than the water tank, the water temperature in the heater container 37 is normally 10 to 40 ° C. higher than the water temperature in the water tank 13, but at time Ta1, the heater 38 is turned off. When a predetermined time elapses, the water temperature in the water tank 13 and the water temperature in the heater accommodating container 37 are gradually equalized and become substantially the same water temperature at time Ta2.
 以下に、ヒータ38に配設された温度検知部56を用いた水槽13内の水温の推測方法について説明する。 Hereinafter, a method for estimating the water temperature in the water tank 13 using the temperature detection unit 56 disposed in the heater 38 will be described.
 温水洗濯コースでは、水槽13への注水により所定の水位に達すると、ヒータユニット32がONされる。このときの時刻を時刻Ta0とする。次に、ヒータ38がONされてから所定時間経過後(このときの時刻を時刻Ta1とする)に、ヒータ38をOFFする。ヒータ38をOFFしてから、ヒータ収容容器37内の水温と水槽13内の水温とがほぼ均一となる所定時間経過後(このときの時刻を時刻Ta2とする)に、温度検知部56によりヒータ収容容器37の水温を測定することにより、水槽13内の水温を推測することができる。 In the hot water washing course, the heater unit 32 is turned on when a predetermined water level is reached by pouring water into the water tank 13. The time at this time is time Ta0. Next, after a predetermined time has elapsed since the heater 38 was turned on (the time at this time is set as time Ta1), the heater 38 is turned off. After the heater 38 is turned off, the temperature detector 56 causes the heater to be heated by a temperature detection unit 56 after a predetermined time has elapsed when the water temperature in the heater container 37 and the water temperature in the water tank 13 are substantially uniform. By measuring the water temperature of the storage container 37, the water temperature in the water tank 13 can be estimated.
 ヒータ38のON時間(時刻Ta0から時刻Ta1の間)は、ヒータ38の出力や、水槽13内の水量、衣類の量などによって算出するのが望ましい。例えば、ヒータの出力が1500W、水槽13内の水量が66L、衣類の量が5kgで、初期の水温20℃から所定の温度55℃まで加熱する場合は、130分程度である。 The ON time of the heater 38 (between time Ta0 and time Ta1) is preferably calculated based on the output of the heater 38, the amount of water in the water tank 13, the amount of clothing, and the like. For example, when the heater output is 1500 W, the amount of water in the water tank 13 is 66 L, the amount of clothing is 5 kg, and heating from an initial water temperature of 20 ° C. to a predetermined temperature of 55 ° C. is about 130 minutes.
 ヒータ38をOFFする所定時間(時刻Ta1から時刻Ta2の間)は、例えば、1~5分が望ましい。 The predetermined time (between time Ta1 and time Ta2) for turning off the heater 38 is preferably, for example, 1 to 5 minutes.
 ヒータ38を所定時間OFFした後に、パルセータ18を所定時間回転させることで、水槽13内の洗濯水が撹拌され、水槽13とヒータ収容容器37の水温差の平衡を促進できる。そのため、ヒータ収容容器37と水槽13内との水温差が短時間で小さくなり、水槽13内の水温を精度よく検知できる。 After turning off the heater 38 for a predetermined time, the pulsator 18 is rotated for a predetermined time, whereby the washing water in the water tank 13 is agitated, and the equilibrium of the water temperature difference between the water tank 13 and the heater container 37 can be promoted. Therefore, the water temperature difference between the heater container 37 and the water tank 13 is reduced in a short time, and the water temperature in the water tank 13 can be accurately detected.
 この方法により、ヒータ収容容器37内の水温を測定する温度検知部56を用いて、水槽13内の洗濯水の温度調整を行うことができる。そのため、水槽内に水温検知部を配設する必要がなく、低コストで信頼性の高い洗濯機が提供できる。 By this method, the temperature of the washing water in the water tank 13 can be adjusted using the temperature detection unit 56 that measures the water temperature in the heater housing 37. Therefore, it is not necessary to provide a water temperature detection part in the water tank, and a low-cost and highly reliable washing machine can be provided.
 [2.第2の実施の形態]
 次に、本発明の第2の実施の形態における洗濯機について説明する。
[2. Second Embodiment]
Next, the washing machine in the 2nd Embodiment of this invention is demonstrated.
 なお、本実施の形態における洗濯機の構成部品は第1の実施の形態における洗濯機と同じであるので、同一部品には同一の符号を付して各構成部品については説明を省略する。 Since the components of the washing machine in the present embodiment are the same as those in the first embodiment, the same components are denoted by the same reference numerals, and the description of each component is omitted.
 [2-1.水槽内の水温制御方法]
 ここでは、本実施の形態における洗濯機において、温度検知部56を用いて、水槽13内の洗濯水を所定の目標設定水温(例えば、53℃)に調節する制御方法を説明する。
[2-1. Water temperature control method in the aquarium]
Here, in the washing machine in the present embodiment, a control method for adjusting the washing water in the water tank 13 to a predetermined target set water temperature (for example, 53 ° C.) using the temperature detection unit 56 will be described.
 本実施の形態における洗濯機は、洗濯機本体11と、洗濯機本体11の内部に支持され、底部に排水口を有する水槽13と、水槽13の排水口と連結する排水コックユニット34と、を備える。また、排水コックユニット34に連結され、水槽13の内底部と連通するヒータユニット32と、ヒータユニット32に内蔵され洗濯水を加熱するヒータ38と、ヒータユニット32内の水温を測定する温度検知部56と、を備える。さらに、水槽13内の洗濯水を所定の目的設定水温に到達するようにヒータ38の通電を制御する制御部(図示せず)を有し、その制御部は、水槽13内への給水完了後、少なくとも水槽13内に給水された水の水温と給水量からヒータ38の第1の通電時間を算出して決定し、ヒータ38を第1の通電時間の間、通電する。ここで、ヒータ38は第1の通電時間の間、通電し続けてもよいし、第1の通電時間の間、間欠通電してもよい。 The washing machine in the present embodiment includes a washing machine main body 11, a water tank 13 supported in the washing machine main body 11 and having a drain outlet at the bottom, and a drain cock unit 34 connected to the drain outlet of the water tank 13. Prepare. Further, a heater unit 32 connected to the drain cock unit 34 and communicating with the inner bottom of the water tank 13, a heater 38 built in the heater unit 32 for heating the washing water, and a temperature detection unit for measuring the water temperature in the heater unit 32. 56. Furthermore, it has a control part (not shown) which controls electricity supply of the heater 38 so that the washing water in the water tank 13 may reach a predetermined target set water temperature, and the control part is after the water supply to the water tank 13 is completed. The first energization time of the heater 38 is calculated and determined from at least the water temperature and the amount of water supplied into the water tank 13, and the heater 38 is energized for the first energization time. Here, the heater 38 may continue to be energized during the first energization time, or may be intermittently energized during the first energization time.
 また、制御部は、第1の通電時間内において、水槽13内の洗濯水の消音速度Vtを温度検知部56による測定温度に基づいて算出する。さらに、制御部は昇温速度Vtと第1の通電時間終了後の水槽13内の水温から、水槽13内の洗濯水が目標設定水温に到達するまでのヒータ38の第2の通電時間を算出する。そして、制御部は算出した第2の通電時間の間、ヒータ38に通電する。ここで、ヒータ38は、第2の通電時間の間、通電し続けてもよいし、第2の通電時間の間、間欠通電してもよい。 Further, the control unit calculates the silencing speed Vt of the washing water in the water tub 13 based on the temperature measured by the temperature detection unit 56 within the first energization time. Further, the control unit calculates the second energization time of the heater 38 until the washing water in the water tank 13 reaches the target set water temperature from the temperature increase rate Vt and the water temperature in the water tank 13 after the end of the first energization time. To do. Then, the control unit energizes the heater 38 during the calculated second energization time. Here, the heater 38 may continue to be energized during the second energization time, or may be intermittently energized during the second energization time.
 ヒータ38を第2の通電時間の間、通電し続けた後、温度検知部56により水槽13内の水温を推定し、目標設定水温と比較する。水温が目標設定水温よりも低いときはヒータ38を所定時間、通電して、再度、温度検知部56の測定温度に基づいて水槽13内の水温を推定する。水温が目標設定水温よりも高いときはヒータ38を所定時間、通電せずに、再度、温度検知部56の測定温度に基づいて水槽13内の水温を推定する。 After the heater 38 is continuously energized for the second energization time, the temperature detection unit 56 estimates the water temperature in the water tank 13 and compares it with the target set water temperature. When the water temperature is lower than the target set water temperature, the heater 38 is energized for a predetermined time, and the water temperature in the water tank 13 is estimated again based on the measured temperature of the temperature detector 56. When the water temperature is higher than the target set water temperature, the water temperature in the water tank 13 is estimated again based on the measured temperature of the temperature detector 56 without energizing the heater 38 for a predetermined time.
 この方法により、ヒータ収容容器37内に設けられた温度検知部56だけで、ヒータ38の過熱を検知するとともに水槽13内の洗濯水の温度調整を行うことができる。そのため、低コストで信頼性の高い洗濯機が提供できる。 By this method, it is possible to detect the overheating of the heater 38 and adjust the temperature of the washing water in the water tank 13 only by the temperature detection unit 56 provided in the heater housing container 37. Therefore, a highly reliable washing machine can be provided at a low cost.
 [3.第3の実施の形態]
 第1の実施の形態における洗濯機は、ヒータ収容容器37と水槽13内底面とが2つの経路で連結され、ヒータ収容容器37内の加熱された洗濯水と水槽13内の洗濯水とが循環する構成とした。しかし、第1の実施の形態では、水槽13に複数個の排水口を設ける必要がある。そこで、第3の実施の形態における洗濯機は、ヒータ収容容器と水槽内底面とが1つの経路で連結されるよう構成している。
[3. Third Embodiment]
In the washing machine according to the first embodiment, the heater container 37 and the bottom surface of the water tank 13 are connected by two paths, and the heated washing water in the heater container 37 and the washing water in the water tank 13 circulate. It was set as the structure to do. However, in the first embodiment, it is necessary to provide the water tank 13 with a plurality of drain ports. Therefore, the washing machine in the third embodiment is configured so that the heater container and the bottom surface of the water tank are connected by one path.
 以下、図12~図16を用いて、第3の実施の形態について説明する。なお、洗濯機の縦断面図については、図1を参照する。 Hereinafter, the third embodiment will be described with reference to FIGS. In addition, FIG. 1 is referred about the longitudinal cross-sectional view of a washing machine.
 第1の実施の形態における洗濯機の水槽13底部には、第1の排水口33aと第2の排水口33bを有していたが、本実施の形態における洗濯機の水槽113底部には、排水口133を有している。本実施の形態における洗濯機のその他の構成は、第1の実施の形態における洗濯機の構成と同様であるため、説明を省略する。 The bottom of the water tank 13 of the washing machine in the first embodiment had the first drain port 33a and the second drain port 33b, but the bottom of the water tank 113 of the washing machine in the present embodiment, A drainage port 133 is provided. Since the other structure of the washing machine in this Embodiment is the same as that of the washing machine in 1st Embodiment, description is abbreviate | omitted.
 [3-1.ヒータユニットの構成]
 図12は、本実施の形態における洗濯機のヒータユニットの分解斜視図である。図13は、本実施の形態における洗濯機の水槽底面、排水コックユニット、およびヒータユニットの断面図である。図14、図15は、本実施の形態における洗濯機のヒータユニットの斜視図である。
[3-1. Heater unit configuration]
FIG. 12 is an exploded perspective view of the heater unit of the washing machine in the present embodiment. FIG. 13 is a cross-sectional view of the bottom of the water tank, the drain cock unit, and the heater unit of the washing machine in the present embodiment. 14 and 15 are perspective views of the heater unit of the washing machine according to the present embodiment.
 以下に、本実施の形態における洗濯機のヒータユニット132について説明する。 Hereinafter, the heater unit 132 of the washing machine in the present embodiment will be described.
 図13に示すように、水槽113背面側の外底部の、裏板17(図1参照)を取り外してメンテナンスすることができる位置にヒータユニット132が固定されている。 As shown in FIG. 13, the heater unit 132 is fixed at a position where the back plate 17 (see FIG. 1) can be removed and maintained on the outer bottom portion on the back side of the water tank 113.
 ヒータユニット132は、図12に示すように、長手方向の両端が開口している略直方体形状のヒータ収容容器137と、ヒータ収容容器137の一方の開口から挿入されるヒータ138と、ヒータ収容容器137の他方の開口から挿入されヒータ138を覆う板金部材136と、板金部材136が挿入されるヒータ収容容器137の開口を覆う蓋体151から構成されている。 As shown in FIG. 12, the heater unit 132 includes a substantially rectangular parallelepiped heater accommodating container 137 that is open at both ends in the longitudinal direction, a heater 138 that is inserted from one opening of the heater accommodating container 137, and a heater accommodating container. The sheet metal member 136 is inserted from the other opening 137 and covers the heater 138, and the lid 151 covers the opening of the heater housing container 137 into which the sheet metal member 136 is inserted.
 以下、各部品について説明する。なお、本実施の形態における洗濯機のヒータ138は、第1の実施の形態にかかるヒータ38と同様の構成であるため、説明を省略する。 Hereinafter, each part will be described. In addition, since the heater 138 of the washing machine in this Embodiment is the structure similar to the heater 38 concerning 1st Embodiment, description is abbreviate | omitted.
 [A.ヒータ収容容器137]
 図12に示すように、ヒータ収容容器137は、耐熱性の樹脂から成り、長手方向の両端が開口している略直方体形状となっている。
[A. Heater container 137]
As shown in FIG. 12, the heater container 137 is made of a heat-resistant resin and has a substantially rectangular parallelepiped shape with both ends in the longitudinal direction opened.
 ヒータ収容容器137の長手方向側の側面の板金部材挿入用開口部137c近傍には、排水コックユニット134と連通する排水コック接続用開口部137aを有している。第1の実施の形態における洗濯機では、ヒータ収容容器37上面に水槽13底部の第2の排水口33bと連通する筒状の流出経路部37gが形成されていたが、本実施の形態における洗濯機のヒータ収容容器137には、そのような経路は形成されていない。その他のヒータ収容容器137の構成は、第1の実施の形態のヒータ収容容器37の構成と同様である。 A drain cock connection opening 137 a communicating with the drain cock unit 134 is provided in the vicinity of the sheet metal member insertion opening 137 c on the side surface in the longitudinal direction of the heater container 137. In the washing machine according to the first embodiment, the cylindrical outflow path portion 37g communicating with the second drain outlet 33b at the bottom of the water tank 13 is formed on the upper surface of the heater container 37. Such a path is not formed in the heater storage container 137 of the machine. Other configurations of the heater storage container 137 are the same as the configuration of the heater storage container 37 of the first embodiment.
 排水コックユニット134は、図13に示すように、水槽113底部の排水口133と螺子等に着脱可能に取り付けられている。排水コックユニット134の一部は、図13に示すように、ヒータ収容容器137に向けて延伸するL字形状に形成され、水槽113とヒータ収容容器137は、排水コックユニット134を介して連通接続されている。図13に示すように、排水コックユニット134には、排水コックユニット134内の水槽113からヒータ収容容器137まで連通する経路を分離する仕切り壁146が設けられている。仕切り壁146は、垂直部146aと、垂直部146aの下端からヒータ138に向けて延伸する水平部146bとから成り、断面L字形状に形成されている。仕切り壁146により、排水コックユニット134内の水路は、図13において垂直部146aの左方及び水平部146bの下方に位置する流入経路135aと、水平部146bの上方及び垂直部146aの右方に位置する流出経路135bに分離される。 As shown in FIG. 13, the drain cock unit 134 is detachably attached to a drain port 133 and a screw at the bottom of the water tank 113. As shown in FIG. 13, a part of the drain cock unit 134 is formed in an L shape extending toward the heater container 137, and the water tank 113 and the heater container 137 are connected to each other via the drain cock unit 134. Has been. As shown in FIG. 13, the drain cock unit 134 is provided with a partition wall 146 that separates a path communicating from the water tank 113 in the drain cock unit 134 to the heater container 137. The partition wall 146 includes a vertical portion 146a and a horizontal portion 146b extending from the lower end of the vertical portion 146a toward the heater 138, and has an L-shaped cross section. Due to the partition wall 146, the water channel in the drain cock unit 134 is located on the left side of the vertical part 146a and the lower side of the horizontal part 146b in FIG. It isolate | separates into the outflow path 135b located.
 本実施の形態では、図13に示すように、ヒータ収容容器137の内壁上面139bの傾斜角度と、内壁下面139aの傾斜角度とが略同一角度で形成されている。この構成とすることで、図14、図15に示すように、ヒータ収容容器137を上下に裏返しても、排水コックユニット134を介して、水槽113の底部に挿入して使用できる。そのため、洗濯機の機種毎に、振動の重心や部品の配置等を考慮してヒータユニット132を配置することができる。 In the present embodiment, as shown in FIG. 13, the inclination angle of the inner wall upper surface 139b of the heater housing 137 and the inclination angle of the inner wall lower surface 139a are formed at substantially the same angle. With this configuration, as shown in FIGS. 14 and 15, even if the heater container 137 is turned upside down, it can be used by being inserted into the bottom of the water tank 113 via the drain cock unit 134. Therefore, the heater unit 132 can be arranged for each washing machine model in consideration of the center of gravity of vibration, the arrangement of parts, and the like.
 [B.板金部材136]
 図12に示すように、ヒータ138を囲む板金部材136は、長手方向の一端が開口する略直方体形状となっている。板金部材136は、1枚の板金部品を直方体形状に成形して構成されている。板金部材136の長手方向の一端は、図13に示すように、溶接されず一定間隙を持つ離間部136aを有している。板金部材136の内面には、ヒータ138を支持固定する支持片140が溶接されている。支持片140が、ヒータ収容容器137内に収納されたヒータ138を動かないように固定している。
[B. Sheet metal member 136]
As shown in FIG. 12, the sheet metal member 136 surrounding the heater 138 has a substantially rectangular parallelepiped shape with one end in the longitudinal direction opened. The sheet metal member 136 is formed by molding a sheet metal part into a rectangular parallelepiped shape. As shown in FIG. 13, one end of the sheet metal member 136 in the longitudinal direction has a separation portion 136a that is not welded and has a constant gap. A support piece 140 that supports and fixes the heater 138 is welded to the inner surface of the sheet metal member 136. The support piece 140 fixes the heater 138 accommodated in the heater accommodating container 137 so as not to move.
 なお、板金部材136は、例えば2枚の板金をスポット溶接等で溶接して構成されてもよい。 Note that the sheet metal member 136 may be configured by, for example, welding two sheet metals by spot welding or the like.
 板金部材136とヒータ収容容器137の固定方法については、第1の実施の形態と同様である。 The method for fixing the sheet metal member 136 and the heater container 137 is the same as in the first embodiment.
 [C.蓋体151]
 図13に示すように、蓋体151は、ヒータ収容容器137の板金部材挿入用開口部137cを、図示しないねじ等の締結により着脱可能に覆っている。
[C. Lid 151]
As shown in FIG. 13, the lid 151 covers the sheet metal member insertion opening 137c of the heater container 137 so as to be detachable by fastening screws (not shown).
 第1の実施の形態における洗濯機の蓋体51には、凸状リブである傾斜リブ51a(図6参照)が形成されているが、本実施の形態における洗濯機の蓋体151には、このようなリブは形成されていない。第2の実施の形態における蓋体151のその他の構成は、第1の実施の形態における蓋体51の構成と同様である。 In the lid 51 of the washing machine in the first embodiment, inclined ribs 51a (see FIG. 6) that are convex ribs are formed, but in the lid 151 of the washing machine in the present embodiment, Such ribs are not formed. The other configuration of the lid 151 in the second embodiment is the same as the configuration of the lid 51 in the first embodiment.
 このようにして、ヒータユニット132が構成されている。 In this way, the heater unit 132 is configured.
 [3-2.ヒータユニット内の洗濯水の流れ]
 図16は、本実施の形態における洗濯機のヒータユニット内の洗濯水の流れを示す断面図である。図16を用いて、温水洗濯コースにおいてヒータ138がONされた状態のヒータユニット132内の洗濯水の流れを説明する。
[3-2. Flow of washing water in the heater unit]
FIG. 16 is a cross-sectional view showing a flow of washing water in the heater unit of the washing machine in the present embodiment. The flow of the washing water in the heater unit 132 in a state where the heater 138 is turned on in the hot water washing course will be described with reference to FIG.
 図12に示すように、ヒータ収容容器137の長手方向側面には、水槽113内底部と連通する排水コックユニット134が連結されている。図13に示すように、排水コックユニット134の内部には仕切り壁146が設けられている。仕切り壁146は、下方をヒータ138に向けて延伸する略L字形状に形成されている。仕切り壁146により、水槽113からヒータ収容容器137へ向けて流れる流入経路135a内の低温の洗濯水と、ヒータ収容容器137から水槽113へ向けて流れる流出経路135b内の高温の洗濯水とが、排水コックユニット134内で混合することを防ぎ、効率的に洗濯水を循環できる。 As shown in FIG. 12, a drain cock unit 134 communicating with the bottom of the water tank 113 is connected to the longitudinal side surface of the heater container 137. As shown in FIG. 13, a partition wall 146 is provided inside the drain cock unit 134. The partition wall 146 is formed in a substantially L shape that extends downward toward the heater 138. Due to the partition wall 146, the low-temperature washing water in the inflow path 135a flowing from the water tank 113 toward the heater storage container 137 and the high-temperature washing water in the outflow path 135b flowing from the heater storage container 137 toward the water tank 113 are Mixing in the drain cock unit 134 can be prevented, and washing water can be circulated efficiently.
 ヒータ収容容器137内に洗濯水が満たされた状態で、ヒータ138がONすると、ヒータ収容容器137内の洗濯水はヒータ138により加熱され、ヒータ収容容器137内を上昇し、図16の矢印Bのように流出経路135bから水槽113に放出される。 When the heater 138 is turned on in a state where the washing water is filled in the heater container 137, the washing water in the heater container 137 is heated by the heater 138 and moves up in the heater container 137, and the arrow B in FIG. In this way, the water is discharged from the outflow path 135b to the water tank 113.
 一方で、ヒータ収容容器137から水槽113へ放出された高温の洗濯水を補うため、水槽113内の低温で比重の重い洗濯水が、図16の矢印Aのように流入経路135aを通ってヒータ収容容器137内へ流入する。ヒータ収容容器137内の加熱された洗濯水が上方に移動するため、水槽113内の低温の洗濯水は流入経路135aからヒータ収容容器137底部側に流入しやすくなる。 On the other hand, in order to make up for the high-temperature washing water discharged from the heater container 137 to the water tank 113, the low-temperature and heavy specific washing water in the water tank 113 passes through the inflow path 135a as shown by the arrow A in FIG. It flows into the container 137. Since the heated washing water in the heater container 137 moves upward, the low-temperature washing water in the water tank 113 easily flows from the inflow path 135a to the bottom of the heater container 137.
 ヒータ収容容器137内に流入した洗濯水は、ヒータ138により加熱され、ヒータ収容容器137内を上昇し、流出経路135bから水槽113に流出する。 The washing water that has flowed into the heater storage container 137 is heated by the heater 138, rises in the heater storage container 137, and flows out from the outflow path 135b to the water tank 113.
 このように、ヒータ収容容器137と水槽113内底部を1つの経路により連通し、洗濯水の温度差による自然対流で洗濯水を循環させることで、ヒータユニット132を設ける機種と設けない機種とで、共通の水槽113用の金型を用いることができる。このため、温水仕様機能を実現するための開発時の製造コストを低く抑えることができる。さらに、必要に応じて外付けでヒータユニット132を設けることができる。 In this way, the heater housing container 137 and the bottom of the water tank 113 communicate with each other through one path, and the washing water is circulated by natural convection due to the temperature difference of the washing water, so that the model with and without the heater unit 132 is provided. A common mold for the water tank 113 can be used. For this reason, the manufacturing cost at the time of development for implement | achieving a hot water specification function can be held down low. Furthermore, the heater unit 132 can be provided externally as necessary.
 また、図13、図16に示すように、仕切り壁146の垂直部146aの上端部は、流入口134aよりも上方に位置している。この構成とすることにより、流出経路135bから水槽113へ排出された高温の洗濯水が流入経路135a内に入り込むことを抑制できるので、効率的に水槽内の洗濯水を加熱できる。 As shown in FIGS. 13 and 16, the upper end portion of the vertical portion 146a of the partition wall 146 is located above the inflow port 134a. By setting it as this structure, since it can suppress that the hot wash water discharged | emitted from the outflow path 135b to the water tank 113 enters into the inflow path 135a, the wash water in a water tank can be heated efficiently.
 また、一定時間ごとにパルセータ18を回転させることにより、水槽113内の洗濯水が撹拌し、水槽113内の水温とヒータ収容容器内の水温とを短時間で均一にできる。 Further, by rotating the pulsator 18 at regular intervals, the washing water in the water tank 113 is stirred, and the water temperature in the water tank 113 and the water temperature in the heater container can be made uniform in a short time.
 また、図16に示すように、ヒータ収容容器137の水槽13側(上側)の内壁上面139bは、ヒータ挿入用開口部137b(図12参照)から排水コック接続用開口部137aに向けて水槽側(上側)に漸次傾斜している。この構成により、ヒータ収容容器137内に洗濯水を給水する際に、ヒータ収容容器137内に溜まっていた空気が、ヒータ収容容器137から水槽113へ向かって排出されやすくなる。そのため、ヒータ収容容器137内の空気溜まりを防止し、空焚きのリスクを低減できる。 Further, as shown in FIG. 16, the inner wall upper surface 139b on the water tank 13 side (upper side) of the heater container 137 is located on the water tank side from the heater insertion opening 137b (see FIG. 12) toward the drain cock connection opening 137a. Inclined gradually (upward). With this configuration, when the washing water is supplied into the heater container 137, the air accumulated in the heater container 137 is easily discharged from the heater container 137 toward the water tank 113. Therefore, air accumulation in the heater storage container 137 can be prevented, and the risk of emptying can be reduced.
 [4.他の実施の形態]
 以上のように、本出願において開示する技術の例示として、第1の実施の形態~第3の実施の形態を説明した。しかしながら、本開示における技術は、これに限定されず、変更、置き換え、付加、省略などを行った実施の形態にも適用できる。また、上述の第1の実施の形態~第3の実施の形態で説明した各構成要素を組み合わせて、新たな実施の形態とすることも可能である。
[4. Other Embodiments]
As described above, the first to third embodiments have been described as examples of the technology disclosed in the present application. However, the technology in the present disclosure is not limited to this, and can also be applied to embodiments that have been changed, replaced, added, omitted, and the like. In addition, it is possible to combine the components described in the first to third embodiments to form a new embodiment.
 そこで、以下、他の実施の形態を例示する。 Therefore, other embodiments will be exemplified below.
 第1の実施の形態では、排水コックユニット34とヒータ収容容器37に形成された流出経路部37gにより、水槽13とヒータ収容容器37間の連結経路が構成されているが、本発明はこれに限定されるものではない。例えば、ヒータ収容容器37に流入経路部と流出経路部を形成し、排水コックユニット34を介することなく、水槽13とヒータ収容容器37とを直接連通してもよい。その際には、排水コックユニット34を、水槽13底部にヒータ収容容器37が取り付けられた状態でのヒータ収容容器37の底面又は側面に接続するとよい。また、水槽13とヒータ収容容器37との連結経路は3つ以上設けられてもよい。 In the first embodiment, the drainage cock unit 34 and the outflow path portion 37g formed in the heater accommodating container 37 form a connection path between the water tank 13 and the heater accommodating container 37, but the present invention is based on this. It is not limited. For example, an inflow path portion and an outflow path portion may be formed in the heater accommodating container 37, and the water tank 13 and the heater accommodating container 37 may be directly communicated without using the drain cock unit 34. At that time, the drain cock unit 34 may be connected to the bottom surface or the side surface of the heater housing container 37 in a state where the heater housing container 37 is attached to the bottom of the water tank 13. Three or more connection paths between the water tank 13 and the heater storage container 37 may be provided.
 第1の実施の形態では、第1の排水口33aを略楕円形状に形成しているが、第2の排水口33bを略楕円形状に形成してもよいし、第1の排水口33a及び第2の排水口33bを略楕円形状としてもよい。 In the first embodiment, the first drainage port 33a is formed in a substantially elliptical shape, but the second drainage port 33b may be formed in a substantially elliptical shape, and the first drainage port 33a and The second drain port 33b may be substantially elliptical.
 第3の実施の形態では、水槽113とヒータ収容容器137の間には、排水コックユニット134により連結経路が構成されているが、本発明はこれに限定されるものではない。例えば、ヒータ収容容器137に水槽113内底部の排水口と連通する経路部を形成することで、排水コックユニット134を介することなく、水槽113とヒータ収容容器137とを直接連通してもよい。その際、経路部の内部に仕切り壁を配設するとよい。また、ヒータ収容容器137の経路部を略L字形状で形成し、ヒータ収容容器137の側面と水槽113内底面とを連通することにより、水槽113内の低温の洗濯水は流入経路135aからヒータ収容容器137底部側に流入しやすくなる。また、排水コックユニット134を、水槽113底部にヒータ収容容器137が取り付けられた状態でのヒータ収容容器137の底面又は側面に接続するとよい。 In the third embodiment, a connection path is constituted by the drain cock unit 134 between the water tank 113 and the heater container 137, but the present invention is not limited to this. For example, the water tank 113 and the heater container 137 may be directly communicated with each other without the drain cock unit 134 by forming a path portion communicating with the drain outlet at the bottom of the water tank 113 in the heater container 137. In that case, it is good to arrange | position a partition wall inside a channel | path part. Further, the path portion of the heater container 137 is formed in a substantially L shape, and the side surface of the heater container 137 is communicated with the bottom surface of the water tank 113, so that the low-temperature washing water in the water tank 113 is heated from the inflow path 135a to the heater. It becomes easy to flow into the container 137 bottom side. In addition, the drain cock unit 134 may be connected to the bottom surface or the side surface of the heater container 137 in a state where the heater container 137 is attached to the bottom of the water tank 113.
 第3の実施の形態では、仕切り壁146の垂直部146aの上端部が、流入口134aより上方に位置する構成を説明したが、本発明はこれに限定されるものでなく、垂直部146aの上端部が流入口134aより下方に位置してもよい。 In the third embodiment, the configuration in which the upper end portion of the vertical portion 146a of the partition wall 146 is located above the inflow port 134a has been described. However, the present invention is not limited to this, and the vertical portion 146a The upper end may be positioned below the inflow port 134a.
 第1の実施の形態、第3の実施の形態では、水槽13、113外底面にヒータユニット32、132が取り付けられた状態で、蓋体51、151は、ヒータ収容容器37、137の洗濯機本体11の背面開口部11aに設けられる構成を説明した。蓋体51は、ヒータ収容容器37における洗濯機本体11の開閉可能な開口がある方向に設けられていればよい。したがって、蓋体51、151により開閉されるヒータ収容容器37、137の開口は、洗濯機本体11の前面側に形成されてもよいし、洗濯機本体11の側面側に形成されてもよい。 In the first and third embodiments, the lids 51 and 151 are the washing machines for the heater accommodating containers 37 and 137 in a state where the heater units 32 and 132 are attached to the outer bottom surfaces of the water tanks 13 and 113. The structure provided in the back surface opening part 11a of the main body 11 was demonstrated. The lid 51 only needs to be provided in a direction in which there is an openable / closable opening of the washing machine main body 11 in the heater accommodating container 37. Therefore, the openings of the heater storage containers 37 and 137 that are opened and closed by the lids 51 and 151 may be formed on the front side of the washing machine body 11 or may be formed on the side surface side of the washing machine body 11.
 第1の実施の形態~第3の実施の形態は、洗濯機の一例として縦型洗濯機を説明したが、本発明はこれに限定されるものではなく、ドラム式洗濯機であってもよい。 In the first to third embodiments, a vertical washing machine has been described as an example of a washing machine. However, the present invention is not limited to this and may be a drum type washing machine. .
 なお、上記の実施の形態は、本開示における技術を例示するためのものであるから、請求の範囲またはその均等の範囲において種々の変更、置き換え、付加、省略などを行うことができる。 In addition, since said embodiment is for demonstrating the technique in this indication, a various change, replacement, addition, abbreviation, etc. can be performed in a claim or its equivalent range.
 以上説明したように、第1の開示は、洗濯機本体と、洗濯機本体の内部に支持され、底部に排水口を有する水槽と、水槽の排水口と連結する排水コックユニットと、を備える。また、排水コックユニットに連結され、水槽の内底部と連通するヒータユニットと、ヒータユニットに内蔵され洗濯水を加熱するヒータと、ヒータユニット内の水温を測定する温度検知部と、を備える。さらに、ヒータの通電開始から第1の所定時間経過後に通電を停止し、ヒータ通電終了後から第2の所定時間経過後のヒータユニット内の水温を温度検知部によって検出し、検出された水温に基づいて水槽内の水温を推定する。 As described above, the first disclosure includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank. The heater unit is connected to the drain cock unit and communicates with the inner bottom of the water tank, the heater is built in the heater unit and heats the washing water, and the temperature detector measures the water temperature in the heater unit. Further, the energization is stopped after the elapse of the first predetermined time from the start of energization of the heater, the water temperature in the heater unit after the elapse of the second predetermined time after the energization of the heater is detected by the temperature detection unit, and the detected water temperature Based on this, the water temperature in the aquarium is estimated.
 この構成により、1つの温度検知部を用いて、ヒータ収容容器内の水温と水槽内の水温を検知できるため、水槽側に温度検知部を構成する必要がなく、低コストで信頼性の高い洗濯機が提供できる。 With this configuration, it is possible to detect the water temperature in the heater storage container and the water temperature in the water tank using a single temperature detection unit, so there is no need to configure the temperature detection unit on the water tank side, and low-cost and highly reliable washing A machine can be provided.
 第2の開示は、特に第1の開示において、水槽の内部に回転自在に配設された洗濯兼脱水槽と、洗濯兼脱水槽の中央内定部に回転自在に配設されたパルセータと、を備え、所定の時間間隔でパルセータを回転させる。 In the second disclosure, in particular, in the first disclosure, a washing and dewatering tub that is rotatably disposed inside the water tub, and a pulsator that is rotatably disposed in a central fixed portion of the washing and dewatering tub. The pulsator is rotated at predetermined time intervals.
 この構成により、水槽の洗濯水とヒータ収容容器内の洗濯水を攪拌することにより、水槽内の洗濯水が撹拌され、水槽内洗濯水とヒータ収容容器内の洗濯水の水温差の平衡が促進できる。 With this configuration, the washing water in the water tank is agitated by stirring the washing water in the water tank and the washing water in the heater storage container, and the equilibrium of the water temperature difference between the washing water in the water tank and the washing water in the heater storage container is promoted. it can.
 第3の開示は、洗濯機本体と、洗濯機本体の内部に支持され、底部に排水口を有する水槽と、水槽の排水口と連結する排水コックユニットと、を備える。また、排水コックユニットに連結され、水槽の内底部と連通するヒータユニットと、ヒータユニットに内蔵され洗濯水を加熱するヒータと、ヒータユニット内の水温を測定する温度検知部と、水槽内の洗濯水を所定の目標設定水温に到達するようにヒータの通電を制御する制御部と、を備える。また、制御部は、温度検知部による測定温度から水槽内の水温を推定し、少なくとも水槽内に給水された水の水温と給水量からヒータの第1の通電時間を決定する。さらに、制御部は第1の通電時間内における水槽内の昇温速度を温度検知部による測定温度に基づいて算出し、昇温速度と第1の通電時間後の水槽内の水温から、水槽内の洗濯水が目標設定水温に到達するまでのヒータの第2の通電時間を算出する。 The third disclosure includes a washing machine main body, a water tank supported inside the washing machine main body and having a drain outlet at the bottom, and a drain cock unit connected to the drain outlet of the water tank. In addition, a heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank, a heater built in the heater unit for heating the washing water, a temperature detection unit for measuring the water temperature in the heater unit, and the washing in the water tank A controller that controls energization of the heater so that the water reaches a predetermined target set water temperature. The control unit estimates the water temperature in the water tank from the temperature measured by the temperature detection unit, and determines the first energization time of the heater from at least the water temperature and the amount of water supplied to the water tank. Furthermore, the control unit calculates the temperature rising rate in the water tank within the first energization time based on the temperature measured by the temperature detection unit, and from the temperature rising rate and the water temperature in the water tank after the first energizing time, The second energization time of the heater until the washing water reaches the target set water temperature is calculated.
 この構成により、1つの温度検知部を用いて、ヒータの過熱検知と水槽内の水温の温度制御を行うことができる。 With this configuration, it is possible to detect overheating of the heater and control the temperature of the water temperature in the water tank using a single temperature detection unit.
 第4の開示は、特に第3の開示において、制御部が、ヒータ通電終了後から所定時間経過後の温度検知部による測定温度に基づいて水槽内の水温を推定する。 In the fourth disclosure, in particular, in the third disclosure, the control unit estimates the water temperature in the water tank based on the temperature measured by the temperature detection unit after a predetermined time has elapsed after the heater energization.
 この構成により、1つの温度検知部を用いて、ヒータの過熱検知と水槽内の水温検知を行うことができる。 With this configuration, it is possible to detect the overheating of the heater and the water temperature in the water tank using a single temperature detection unit.
 第5の発明は、特に第3または第4の開示において、水槽の内部に回転自在に配設された洗濯兼脱水槽と、洗濯兼脱水槽の中央内定部に回転自在に配設されたパルセータと、を備え、所定の時間間隔でパルセータが回転する。 According to a fifth aspect of the present invention, particularly in the third or fourth disclosure, a washing and dewatering tub that is rotatably disposed in the water tank, and a pulsator that is rotatably disposed at a central fixed portion of the washing and dewatering tub. The pulsator rotates at predetermined time intervals.
 この構成により、水槽内の洗濯水とヒータユニット内の洗濯水を攪拌することにより、水槽内の洗濯水が撹拌され、水槽内洗濯水とヒータ収容容器内の洗濯水の水温差の平衡が促進できる。 With this configuration, the washing water in the aquarium and the washing water in the heater unit are agitated, so that the washing water in the aquarium is agitated, and the equilibrium of the water temperature difference between the washing water in the aquarium and the washing water in the heater container is promoted. it can.
 以上のように、本発明にかかる洗濯機は、家庭用のみならず業務用の洗濯機の用途にも適用できる。 As described above, the washing machine according to the present invention can be applied not only for home use but also for business use.
 11 洗濯機本体
 11a 背面開口部(点検口)
 12 サスペンション
 13,113 水槽
 14 洗濯・脱水軸
 15 洗濯兼脱水槽
 17 裏板
 16 流体バランサ
 18 パルセータ
 20 伝達機構部
 21 モータ
 22 モータ側プーリ
 23 メカ側プーリ
 24 ベルト
 25 上部枠体
 26 洗濯物投入取出口
 27 扉体
 29 操作表示部
 30 給水弁
 31 注水ケース
 32,132 ヒータユニット
 33a 第1の排水口
 33b 第2の排水口
 34,134 排水コックユニット
 34a,134a 流入口
 34b 排水コック前経路
 34c,134c 排水経路側開口部
 36,136 板金部材
 36a,136a 離間部
 37,137 ヒータ収容容器
 37a,137a 排水コック接続用開口部
 37b,137b ヒータ挿入用開口部
 37c,137c 板金部材挿入用開口部
 37d,137d 帯状リブ
 37e,137e リブ
 37g 流出経路部
 38,138 ヒータ
 38a,138a 加熱部
 38b,138b 端子部
 38c,138c 接続部
 38d,138d 可撓性部材
 39a,139a 内壁下面
 39b,139b 内壁上面
 40,140 支持片
 41 排水経路
 42 スポット溶接部
 43 ナット
 44 ボルト
 51,151 蓋体
 51a 傾斜リブ
 56,156 温度検知部
 133 排水口
11 Washing machine body 11a Rear opening (inspection port)
DESCRIPTION OF SYMBOLS 12 Suspension 13,113 Water tank 14 Washing / dehydrating shaft 15 Washing / dehydrating tank 17 Back plate 16 Fluid balancer 18 Pulsator 20 Transmission mechanism 21 Motor 22 Motor side pulley 23 Mechanical side pulley 24 Belt 25 Upper frame body 26 Laundry loading / unloading port 27 Door 29 Operation display section 30 Water supply valve 31 Water injection case 32, 132 Heater unit 33a First drain port 33b Second drain port 34, 134 Drain cock unit 34a, 134a Inlet 34b Drain cock front path 34c, 134c Drain Path side opening 36, 136 Sheet metal member 36a, 136a Separation part 37, 137 Heater receiving container 37a, 137a Drain cock connection opening 37b, 137b Heater insertion opening 37c, 137c Sheet metal member insertion opening 37d, 137d Band shape Rib 37e , 137e Rib 37g Outflow path portion 38, 138 Heater 38a, 138a Heating portion 38b, 138b Terminal portion 38c, 138c Connection portion 38d, 138d Flexible member 39a, 139a Inner wall lower surface 39b, 139b Inner wall upper surface 40, 140 Support piece 41 Drain Path 42 Spot welded portion 43 Nut 44 Bolt 51, 151 Lid 51a Inclined rib 56, 156 Temperature detector 133 Drain port

Claims (5)

  1. 洗濯機本体と、
    前記洗濯機本体の内部に支持され、底部に排水口を有する水槽と、
    前記水槽の前記排水口と連結する排水コックユニットと、
    前記排水コックユニットに連結され、前記水槽の内底部と連通するヒータユニットと、
    前記ヒータユニットに内蔵され洗濯水を加熱するヒータと、
    前記ヒータユニット内の水温を測定する温度検知部と、備え、
    前記ヒータの通電開始から第1の所定時間経過後に通電を停止し、前記ヒータ通電終了後から第2の所定時間経過後の前記ヒータユニット内の水温を前記温度検知部によって検出し、検出された水温に基づいて前記水槽内の水温を推定する洗濯機。
    The washing machine body,
    A water tank supported inside the washing machine body and having a drain outlet at the bottom,
    A drain cock unit connected to the drain port of the water tank;
    A heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank;
    A heater built in the heater unit for heating the washing water;
    A temperature detector for measuring the water temperature in the heater unit, and
    The energization is stopped after the first predetermined time has elapsed from the start of energization of the heater, and the water temperature in the heater unit after the elapse of the second predetermined time after the energization of the heater is detected by the temperature detection unit. A washing machine that estimates the water temperature in the water tank based on the water temperature.
  2. 前記水槽の内部に回転自在に配設された洗濯兼脱水槽と、
    前記洗濯兼脱水槽の中央内底部に回転自在に配設されたパルセータと、を備え、
    所定の時間間隔で前記パルセータが回転することにより、前記水槽の洗濯水と前記ヒータユニット内の洗濯水を攪拌する請求項1記載の洗濯機。
    A washing and dewatering tank disposed rotatably inside the water tank;
    A pulsator rotatably disposed at the center inner bottom of the washing and dewatering tub,
    The washing machine according to claim 1, wherein the pulsator rotates at predetermined time intervals to agitate the washing water in the water tank and the washing water in the heater unit.
  3. 洗濯機本体と、
    前記洗濯機本体の内部に支持され、底部に排水口を有する水槽と、
    前記水槽の前記排水口と連結する排水コックユニットと、
    前記排水コックユニットに連結され、前記水槽の内底部と連通するヒータユニットと、
    前記ヒータユニットに内蔵され洗濯水を加熱するヒータと、
    前記ヒータユニット内の水温を測定する温度検知部と、
    前記水槽内の洗濯水を所定の目標設定水温に到達するように前記ヒータの通電を制御する制御部と、を備え、
    前記制御部は、前記温度検知部による測定温度から前記水槽内の水温を推定し、
    少なくとも前記水槽内に給水された水の水温と給水量から前記ヒータの第1の通電時間を決定し、前記第1の通電時間内における前記水槽内の昇温速度を前記温度検知部による測定温度に基づいて算出し、前記昇温速度と前記第1の通電時間後の前記水槽内の水温から、前記水槽内の洗濯水が前記目標設定水温に到達するまでの前記ヒータの第2の通電時間を算出する洗濯機。
    The washing machine body,
    A water tank supported inside the washing machine body and having a drain outlet at the bottom,
    A drain cock unit connected to the drain port of the water tank;
    A heater unit connected to the drain cock unit and communicating with the inner bottom of the water tank;
    A heater built in the heater unit for heating the washing water;
    A temperature detector for measuring the water temperature in the heater unit;
    A controller that controls energization of the heater so that the wash water in the water tank reaches a predetermined target set water temperature,
    The controller estimates the water temperature in the water tank from the temperature measured by the temperature detector,
    A first energization time of the heater is determined based on at least the temperature and amount of water supplied to the water tank, and the temperature rise rate in the water tank within the first energization time is measured by the temperature detector. And the second energization time of the heater until the wash water in the water tank reaches the target set water temperature from the temperature increase rate and the water temperature in the water tank after the first energization time. Calculate the washing machine.
  4. 前記制御部は、前記ヒータの通電終了後から所定時間経過後の前記温度検知部による測定温度に基づいて前記水槽内の水温を推定する請求項3記載の洗濯機。 The washing machine according to claim 3, wherein the control unit estimates a water temperature in the water tank based on a temperature measured by the temperature detection unit after a predetermined time has elapsed after the energization of the heater.
  5. 前記水槽の内部に回転自在に配設された洗濯兼脱水槽と、
    前記洗濯兼脱水槽の中央内定部に回転自在に配設されたパルセータと、を備え、
    所定の時間間隔で前記パルセータが回転することにより、前記水槽内の洗濯水と前記ヒータユニット内の洗濯水を攪拌する請求項3または請求項4のいずれか一項に記載の洗濯機。
    A washing and dewatering tank disposed rotatably inside the water tank;
    A pulsator rotatably disposed at a central fixed portion of the washing and dewatering tub,
    The washing machine according to any one of claims 3 and 4, wherein the pulsator rotates at a predetermined time interval to agitate the washing water in the water tank and the washing water in the heater unit.
PCT/JP2017/039849 2016-11-22 2017-11-06 Washing machine WO2018096912A1 (en)

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