WO2018094767A1 - Real-time detection-based winding drum for cone winding process, and detection method thereof - Google Patents

Real-time detection-based winding drum for cone winding process, and detection method thereof Download PDF

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Publication number
WO2018094767A1
WO2018094767A1 PCT/CN2016/108435 CN2016108435W WO2018094767A1 WO 2018094767 A1 WO2018094767 A1 WO 2018094767A1 CN 2016108435 W CN2016108435 W CN 2016108435W WO 2018094767 A1 WO2018094767 A1 WO 2018094767A1
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WO
WIPO (PCT)
Prior art keywords
detecting
end surface
winding
cylinder
real
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PCT/CN2016/108435
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French (fr)
Chinese (zh)
Inventor
孙俊河
孙仁斌
李国强
邰胜月
孙文成
Original Assignee
江苏悦达家纺有限公司
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Priority claimed from CN201621285350.8U external-priority patent/CN206278767U/en
Priority claimed from CN201611065259.XA external-priority patent/CN106629248A/en
Application filed by 江苏悦达家纺有限公司 filed Critical 江苏悦达家纺有限公司
Priority to KR1020177037713A priority Critical patent/KR20190087687A/en
Publication of WO2018094767A1 publication Critical patent/WO2018094767A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/006—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package quality control of the package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00—Sensing or detecting means
    • B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
    • B65H2553/41—Photoelectric detectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Definitions

  • the invention relates to the field of textile processing, in particular to a winding drum for winding process based on real-time detection and a detecting method thereof.
  • the winding is a necessary process for preparation before weaving, and is used to process a textile thread such as a bobbin or a skein from a spinning portion onto a winder to form a roll that meets the demand.
  • a textile thread such as a bobbin or a skein from a spinning portion onto a winder to form a roll that meets the demand.
  • the existing winder is prone to the phenomenon that the textile yarn is rewinded in the winding reel; the reel in the above situation can easily affect the quality of the formed textile product in the subsequent processing.
  • the technical problem to be solved by the present invention is to provide a winding drum for winding process, which can detect the winding state of the textile thread in real time during the winding process.
  • the present invention relates to a winding process for a winding process based on real-time detection, which comprises a winding drum body connected to a frame, and the winding drum body is driven by a driving motor;
  • the first cylinder body and the third cylinder body are disposed on the two sides of the winding drum body, and a second cylinder body is disposed between the first cylinder body and the third cylinder body.
  • the diameter of the first cylinder and the third cylinder is larger than the diameter of the second cylinder; the annular end surface between the side end surface and the second cylinder side end surface of the first cylinder constitutes a first detecting end surface, In the third cylinder, the annular end surface between the side end surface and the second cylinder side end surface constitutes a second detecting end surface, and the first detecting end surface is provided with a plurality of photoelectric generators along the circumference of the first detecting end surface Uniformly distributed, a plurality of photoreceivers are disposed above the second detecting end face, which are evenly distributed along the circumferential direction of the second detecting end face, and the plurality of photoreactors And a plurality of photoelectric receivers are in one-to-one correspondence with each other.
  • the method for detecting a winding reel based on real-time detection includes the following steps:
  • At least six photosensors are disposed on the first detecting end face, and at least six photoreceivers are disposed on the second detecting end face.
  • a plurality of first detecting grooves are disposed in the first detecting end surface, and the plurality of photoelectric generators are in one-to-one correspondence with each other, and each of the first detecting grooves is internally provided with a first a detecting end body, a plurality of photoelectric generators respectively mounted on the first detecting end body; wherein the first detecting tank body is provided with a micro cylinder, and the first detecting end body is connected to the micro cylinder; A plurality of second detecting tanks are disposed in the second detecting end surface, and the plurality of photoelectric receivers are in one-to-one correspondence with each other, and each of the second detecting tanks is internally provided with a second detecting end body, and the plurality of photoelectric receiving portions The devices are respectively mounted on the second detecting end body; the second detecting tank body is provided with a micro cylinder, and the second detecting end body is connected to the micro cylinder.
  • the first detecting tank body extends from the outer end surface of the first detecting end surface in the radial direction thereof, and the length of the first detecting tank body is larger than the ring diameter of the first detecting end surface;
  • the detecting tank body extends from the outer end surface of the second detecting end surface in the radial direction thereof, The length of the second detecting groove body is larger than the ring diameter of the second detecting end surface.
  • the intersection of the first detecting end surface and the second detecting end surface is respectively provided with an isolating end body, the isolating end body and the first detecting trough body and
  • the second detection tanks are staggered with each other.
  • the winding device for winding process based on real-time detection adopting the above technical solution, which can wind the textile thread through the winding reel when winding the textile thread; the real-time based on the present application
  • the winding tube for detecting the winding process is in operation, which can make the textile thread wind on the second cylinder, and the first cylinder and the third cylinder can pass each other during the winding process.
  • the first detecting end face and the photoelectric generator and the photoreceiver in the second detecting end face perform real-time photoelectric detection; when the textile wire is rewinded during the winding process, the wire roll on the second cylinder body is caused When the thickness changes, it can block the light between the photoelectric generator and the photoreceiver, so that the worker can know the condition of the reel of the textile thread through the detection result of the photoelectric generator and the photoelectric receiver. And then deal with it in time.
  • the above-mentioned winding tube for winding process based on real-time detection can perform real-time detection on the winding state while avoiding rewinding and the like in the winding process of the textile yarn, so that the quality of the formed textile yarn reel is remarkable. improve.
  • Figure 1 is a schematic view of the present invention
  • FIG. 2 is a schematic view of an isolated end body in the present invention
  • a winding process for winding process based on real-time detection includes a winding drum body 2 connected to the frame 1 , and the winding drum body 2 is driven by a driving motor 3 ;
  • a first cylindrical body 201 and a third cylindrical body 203 are disposed on the winding drum body 2, and are respectively disposed on two sides of the winding drum body 2, and are disposed between the first cylindrical body 201 and the third cylindrical body 203.
  • the annular detecting end face forms a first detecting end face 4, and the annular end face between the side end face and the end face of the second cylindrical body 202 side of the third cylindrical body 203 constitutes a second detecting end face 5, and the first detecting end face 4
  • a plurality of photoelectric generators 6 are disposed above, which are evenly distributed along the circumferential direction of the first detecting end face 4, and a plurality of photoreceptors 7 are disposed above the second detecting end face 5, along the circumferential direction of the second detecting end face 5. Evenly distributed, multiple photogen generators 6 and The plurality of photoreceivers 7 are in one-to-one correspondence with each other.
  • the method for detecting a winding reel based on real-time detection includes the following steps:
  • a plurality of first detecting grooves 8 are disposed in the first detecting end face 5, and the plurality of photoelectric generators 6 are in one-to-one correspondence with each other, and each of the first detecting grooves 8 is internally
  • the first detection end body 9 is disposed, and the plurality of photoelectric generators 6 are respectively mounted on the first detection end body 9;
  • the first detection tank body 8 is provided with a micro cylinder 10, and the first detection end
  • the body 9 is connected to the micro cylinder 10;
  • a plurality of second detecting grooves 11 are disposed in the second detecting end surface 5, and the plurality of photoreceivers 7 are in one-to-one correspondence with each other, and each of the second detecting grooves 11 is internally provided with a second detecting end body 12, and a plurality of photoelectric receivers 7 are respectively mounted on the second detecting end body 12;
  • a micro cylinder 10 is disposed in the second detecting tank body 11, the second The detecting end body 12 is coupled to the microcylinder 10.
  • the winding device for winding process based on real-time detection adopting the above technical solution, which can wind the textile thread through the winding reel when winding the textile thread; the real-time based on the present application
  • the winding tube for detecting the winding process can make the textile thread wind on the second cylinder
  • Real-time photoelectric detection can be performed in the winding process by the first detecting end face and the photoelectric detecting device and the photoreceiver in the second detecting end face which are opposite to each other; when the textile wire is rewinded during the winding process, etc.
  • the thickness of the coil on the second cylinder changes, the light between the photoelectric generator and the photoreceiver can be blocked, so that the worker can pass the detection result of the photoelectric generator and the photoelectric receiver to the textile.
  • the condition of the reel of the wire can be known in time, and then processed in time.
  • the above-mentioned winding tube for winding process based on real-time detection can perform real-time detection on the winding state while avoiding rewinding and the like in the winding process of the textile yarn, so that the quality of the formed textile yarn reel is remarkable. improve.
  • At least six photosensors 6 are disposed on the first detecting end face 4, and at least six photoreceptors 7 are disposed on the second detecting end face 5.
  • the first detecting tank body 8 extends from the outer end surface of the first detecting end surface 4 in the radial direction thereof, and the length of the first detecting tank body 8 is larger than the ring diameter of the first detecting end surface 4;
  • the second detecting tank body 11 extends from the outer end surface of the second detecting end surface 6 in the radial direction thereof, and the length of the second detecting tank body 11 is larger than the ring diameter of the second detecting end surface 6.
  • the intersection position of the second cylinder 202 with the first detecting end surface 4 and the second detecting end surface 5 is respectively provided with isolation.
  • the end body 13, the isolated end body 13 and the first detecting tank body 8 and the second detecting tank body 11 are staggered with each other.

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)

Abstract

A real-time detection-based winding drum for a cone winding process, and a detection method thereof. The winding drum comprises a winding drum body (2) connected on a machine frame (1); the winding drum body (2) is provided with a first drum body (201) and a third drum body (203); a second drum body (202) is provided between the first drum body (201) and the third drum body (203); the diameters of the first drum body (201) and the third drum body (203) are larger than the diameter of the second drum body (202); an annular end surface between a side end surface of the first drum body (201) and a side end surface of the second drum body (202) constitutes a first detection end surface (4); an annular end surface between a side end surface of the third drum body (203) and a side end surface of the second drum body (202) constitutes a second detection end surface (5); a plurality of photoelectric generators (6) are provided on the first detection end surface (4), and a plurality of photoelectric receivers (7) are provided on the second detection end surface (5). The real-time detection-based winding drum for a cone winding process can detect the winding status in real time while winding textile yarns, so as to avoid phenomena such as rewinding, thereby significantly improving the quality of the formed textile yarn spools.

Description

基于实时检测的络筒工艺用络卷筒及其检测方法Winding cylinder for winding process based on real-time detection and detection method thereof 技术领域Technical field
本发明涉及纺织加工领域，尤其是一种基于实时检测的络筒工艺用络卷筒及其检测方法。The invention relates to the field of textile processing, in particular to a winding drum for winding process based on real-time detection and a detecting method thereof.
背景技术Background technique
络筒是织前准备的必要工序，其用于将来自纺部的管纱或绞纱等纺织用线在络筒机上加工成符合需求的卷筒。现有的络筒机在实际使用过程中，其易于出现纺织用丝在络卷筒重卷等现象；出现上述情形的卷筒在后续加工过程中极易使得成型的纺织制品的质量受到影响。The winding is a necessary process for preparation before weaving, and is used to process a textile thread such as a bobbin or a skein from a spinning portion onto a winder to form a roll that meets the demand. In the actual use process, the existing winder is prone to the phenomenon that the textile yarn is rewinded in the winding reel; the reel in the above situation can easily affect the quality of the formed textile product in the subsequent processing.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种络筒工艺用络卷筒，其可在络筒工艺进行中对于纺织用线的绕卷状态进行实时检测。The technical problem to be solved by the present invention is to provide a winding drum for winding process, which can detect the winding state of the textile thread in real time during the winding process.
为解决上述技术问题，本发明涉及一种基于实时检测的络筒工艺用络卷筒，其包括有络卷筒本体，其连接于机架之上，络卷筒本体由驱动电机进行驱动；所述络卷筒本体之上设置有第一筒体与第三筒体，其分别设置于络卷筒本体的两侧，第一筒体与第三筒体之间设置有第二筒体，第一筒体以及第三筒体的直径大于第二筒体的直径；所述第一筒体之中，其侧端面与第二筒体侧端面之间的环形端面构成第一检测端面，所述第三筒体之中，其侧端面与第二筒体侧端面之间的环形端面构成第二检测端面，第一检测端面之上设置有多个光电发生器，其沿第一检测端面的周向均匀分布，第二检测端面之上设置有多个光电接收器，其沿第二检测端面的周向均匀分布，多个光电发生器 以及多个光电接收器彼此一一对应。In order to solve the above technical problem, the present invention relates to a winding process for a winding process based on real-time detection, which comprises a winding drum body connected to a frame, and the winding drum body is driven by a driving motor; The first cylinder body and the third cylinder body are disposed on the two sides of the winding drum body, and a second cylinder body is disposed between the first cylinder body and the third cylinder body. The diameter of the first cylinder and the third cylinder is larger than the diameter of the second cylinder; the annular end surface between the side end surface and the second cylinder side end surface of the first cylinder constitutes a first detecting end surface, In the third cylinder, the annular end surface between the side end surface and the second cylinder side end surface constitutes a second detecting end surface, and the first detecting end surface is provided with a plurality of photoelectric generators along the circumference of the first detecting end surface Uniformly distributed, a plurality of photoreceivers are disposed above the second detecting end face, which are evenly distributed along the circumferential direction of the second detecting end face, and the plurality of photoreactors And a plurality of photoelectric receivers are in one-to-one correspondence with each other.
所述基于实时检测的络筒工艺用络卷筒的检测方法包括有如下步骤：The method for detecting a winding reel based on real-time detection includes the following steps:
1)通过光电接收器接受光电发生器产生的光线以进行实时检测；1) receiving light generated by the photoelectric generator through the photoreceiver for real-time detection;
2)当任意光电发生器与光电接收器之间的光线受到阻隔时，检测系统开始对于受到阻隔的光电接收器进行计数处理，2) When the light between the arbitrary photoelectric generator and the photoreceiver is blocked, the detection system starts counting the blocked photoreceivers.
3)当检测系统统计至受到阻隔的光电接收器的数量达到第二检测端面之中光电接收器数量的1/2,即进行系统警报处理。3) When the detection system counts up to 1/2 of the number of photoreceivers that are blocked to reach the number of photoreceivers in the second detection end face, a system alarm process is performed.
作为本发明的一种改进，所述第一检测端面之上设置有至少6个光电传感器，第二检测端面之上设置有至少6个光电接收器。As a modification of the present invention, at least six photosensors are disposed on the first detecting end face, and at least six photoreceivers are disposed on the second detecting end face.
作为本发明的一种改进，所述第一检测端面之中设置有多个第一检测槽体，其与多个光电发生器彼此一一对应，每一个第一检测槽体内部均设置有第一检测端体，多个光电发生器分别安装于第一检测端体之上；所述第一检测槽体之中设置有微型气缸，所述第一检测端体连接于微型气缸之上；所述第二检测端面之中设置有多个第二检测槽体，其与多个光电接收器彼此一一对应，每一个第二检测槽体内部均设置有第二检测端体，多个光电接收器分别安装于第二检测端体之上；所述第二检测槽体之中设置有微型气缸，所述第二检测端体连接于微型气缸之上。As an improvement of the present invention, a plurality of first detecting grooves are disposed in the first detecting end surface, and the plurality of photoelectric generators are in one-to-one correspondence with each other, and each of the first detecting grooves is internally provided with a first a detecting end body, a plurality of photoelectric generators respectively mounted on the first detecting end body; wherein the first detecting tank body is provided with a micro cylinder, and the first detecting end body is connected to the micro cylinder; A plurality of second detecting tanks are disposed in the second detecting end surface, and the plurality of photoelectric receivers are in one-to-one correspondence with each other, and each of the second detecting tanks is internally provided with a second detecting end body, and the plurality of photoelectric receiving portions The devices are respectively mounted on the second detecting end body; the second detecting tank body is provided with a micro cylinder, and the second detecting end body is connected to the micro cylinder.
作为本发明的一种改进，所述第一检测槽体由第一检测端面的外端面沿其径向进行延伸，第一检测槽体的长度大于第一检测端面的环径；所述第二检测槽体由第二检测端面的外端面沿其径向进行延伸， 第二检测槽体的长度大于第二检测端面的环径。As a modification of the present invention, the first detecting tank body extends from the outer end surface of the first detecting end surface in the radial direction thereof, and the length of the first detecting tank body is larger than the ring diameter of the first detecting end surface; The detecting tank body extends from the outer end surface of the second detecting end surface in the radial direction thereof, The length of the second detecting groove body is larger than the ring diameter of the second detecting end surface.
作为本发明的一种改进，所述第二筒体之中，其与第一检测端面以及第二检测端面的相交位置分别设置有隔离端体，所述隔离端体与第一检测槽体以及第二检测槽体彼此交错分布。As an improvement of the present invention, in the second cylinder, the intersection of the first detecting end surface and the second detecting end surface is respectively provided with an isolating end body, the isolating end body and the first detecting trough body and The second detection tanks are staggered with each other.
采用上述技术方案的基于实时检测的络筒工艺用络卷筒，其可在对于纺织用线进行络筒工艺时，通过络卷筒对于纺织用线进行绕卷处理；本申请之中的基于实时检测的络筒工艺用络卷筒在工作过程中，其可使得纺织用线在第二筒体之上进行绕卷，第一筒体与第三筒体则可在绕卷过程中通过彼此相对的第一检测端面以及第二检测端面之中的光电发生器以及光电接收器进行实时的光电检测；当纺织用线在绕卷过程中出现重卷等现象导致第二筒体之上的线卷厚度发生变化时，其可使得光电发生器以及光电接收器之间的光线受到阻隔，从而致使工作人员可通过光电发生器以及光电接收器的检测结果以对于纺织用线的卷筒状况得以及时获知，进而及时对其进行处理。上述基于实时检测的络筒工艺用络卷筒可在纺织用丝绕卷处理的同时以对于绕卷状态进行实时检测，以及时避免重卷等现象，致使成型的纺织用丝卷筒质量得以显著改善。The winding device for winding process based on real-time detection adopting the above technical solution, which can wind the textile thread through the winding reel when winding the textile thread; the real-time based on the present application The winding tube for detecting the winding process is in operation, which can make the textile thread wind on the second cylinder, and the first cylinder and the third cylinder can pass each other during the winding process. The first detecting end face and the photoelectric generator and the photoreceiver in the second detecting end face perform real-time photoelectric detection; when the textile wire is rewinded during the winding process, the wire roll on the second cylinder body is caused When the thickness changes, it can block the light between the photoelectric generator and the photoreceiver, so that the worker can know the condition of the reel of the textile thread through the detection result of the photoelectric generator and the photoelectric receiver. And then deal with it in time. The above-mentioned winding tube for winding process based on real-time detection can perform real-time detection on the winding state while avoiding rewinding and the like in the winding process of the textile yarn, so that the quality of the formed textile yarn reel is remarkable. improve.
附图说明DRAWINGS
图1为本发明示意图；Figure 1 is a schematic view of the present invention;
图2为本发明中隔离端体示意图；2 is a schematic view of an isolated end body in the present invention;
附图标记列表：List of reference signs:
1—机架、2—络卷筒本体、201—第一筒体、202—第二筒体、203— 第三筒体、3—驱动电机、4—第一检测端面、5—第二检测端面、6—光电发生器、7—光电接收器、8—第一检测槽体、9—第一检测端体、10—微型气缸、11—第二检测槽体、12—第二检测端体、13—隔离端体。1—frame, 2—roller body, 201—first cylinder, 202—second cylinder, 203— Third cylinder, 3 - drive motor, 4 - first detection end face, 5 - second detection end face, 6 - photoelectric generator, 7 - photoreceiver, 8 - first detection slot, 9 - first detection end Body, 10-micro cylinder, 11 - second detection tank, 12 - second detection end body, 13 - isolation end body.
具体实施方式detailed description
下面结合具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向，词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The invention is further clarified by the following detailed description of the invention, which is to be construed as illustrative only. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, the words "inside" and "outside" "Respectively refers to the direction toward or away from the geometric center of a particular component.
实施例1Example 1
如图1所示的一种基于实时检测的络筒工艺用络卷筒，其包括有络卷筒本体2，其连接于机架1之上，络卷筒本体2由驱动电机3进行驱动；所述络卷筒本体2之上设置有第一筒体201与第三筒体203，其分别设置于络卷筒本体2的两侧，第一筒体201与第三筒体203之间设置有第二筒体203，第一筒体201以及第三筒体203的直径大于第二筒体202的直径；所述第一筒体201之中，其侧端面与第二筒体202侧端面之间的环形端面构成第一检测端面4，所述第三筒体203之中，其侧端面与第二筒体202侧端面之间的环形端面构成第二检测端面5，第一检测端面4之上设置有多个光电发生器6，其沿第一检测端面4的周向均匀分布，第二检测端面5之上设置有多个光电接收器7，其沿第二检测端面5的周向均匀分布，多个光电发生器6以及 多个光电接收器7彼此一一对应。As shown in FIG. 1 , a winding process for winding process based on real-time detection includes a winding drum body 2 connected to the frame 1 , and the winding drum body 2 is driven by a driving motor 3 ; A first cylindrical body 201 and a third cylindrical body 203 are disposed on the winding drum body 2, and are respectively disposed on two sides of the winding drum body 2, and are disposed between the first cylindrical body 201 and the third cylindrical body 203. There is a second cylinder 203, the diameter of the first cylinder 201 and the third cylinder 203 is larger than the diameter of the second cylinder 202; and the side end surface of the first cylinder 201 and the end surface of the second cylinder 202 The annular detecting end face forms a first detecting end face 4, and the annular end face between the side end face and the end face of the second cylindrical body 202 side of the third cylindrical body 203 constitutes a second detecting end face 5, and the first detecting end face 4 A plurality of photoelectric generators 6 are disposed above, which are evenly distributed along the circumferential direction of the first detecting end face 4, and a plurality of photoreceptors 7 are disposed above the second detecting end face 5, along the circumferential direction of the second detecting end face 5. Evenly distributed, multiple photogen generators 6 and The plurality of photoreceivers 7 are in one-to-one correspondence with each other.
所述基于实时检测的络筒工艺用络卷筒的检测方法包括有如下步骤：The method for detecting a winding reel based on real-time detection includes the following steps:
1)通过光电接收器接受光电发生器产生的光线以进行实时检测；1) receiving light generated by the photoelectric generator through the photoreceiver for real-time detection;
2)当任意光电发生器与光电接收器之间的光线受到阻隔时，检测系统开始对于受到阻隔的光电接收器进行计数处理，2) When the light between the arbitrary photoelectric generator and the photoreceiver is blocked, the detection system starts counting the blocked photoreceivers.
3)当检测系统统计至受到阻隔的光电接收器的数量达到第二检测端面之中光电接收器数量的1/2,即进行系统警报处理。3) When the detection system counts up to 1/2 of the number of photoreceivers that are blocked to reach the number of photoreceivers in the second detection end face, a system alarm process is performed.
作为本发明的一种改进，所述第一检测端面5之中设置有多个第一检测槽体8，其与多个光电发生器6彼此一一对应，每一个第一检测槽体8内部均设置有第一检测端体9，多个光电发生器6分别安装于第一检测端体9之上；所述第一检测槽体8之中设置有微型气缸10，所述第一检测端体9连接于微型气缸10之上；所述第二检测端面5之中设置有多个第二检测槽体11，其与多个光电接收器7彼此一一对应，每一个第二检测槽体11内部均设置有第二检测端体12，多个光电接收器7分别安装于第二检测端体12之上；所述第二检测槽体11之中设置有微型气缸10，所述第二检测端体12连接于微型气缸10之上。As a modification of the present invention, a plurality of first detecting grooves 8 are disposed in the first detecting end face 5, and the plurality of photoelectric generators 6 are in one-to-one correspondence with each other, and each of the first detecting grooves 8 is internally The first detection end body 9 is disposed, and the plurality of photoelectric generators 6 are respectively mounted on the first detection end body 9; the first detection tank body 8 is provided with a micro cylinder 10, and the first detection end The body 9 is connected to the micro cylinder 10; a plurality of second detecting grooves 11 are disposed in the second detecting end surface 5, and the plurality of photoreceivers 7 are in one-to-one correspondence with each other, and each of the second detecting grooves 11 is internally provided with a second detecting end body 12, and a plurality of photoelectric receivers 7 are respectively mounted on the second detecting end body 12; a micro cylinder 10 is disposed in the second detecting tank body 11, the second The detecting end body 12 is coupled to the microcylinder 10.
采用上述技术方案的基于实时检测的络筒工艺用络卷筒，其可在对于纺织用线进行络筒工艺时，通过络卷筒对于纺织用线进行绕卷处理；本申请之中的基于实时检测的络筒工艺用络卷筒在工作过程中，其可使得纺织用线在第二筒体之上进行绕卷，第一筒体与第三筒体则 可在绕卷过程中通过彼此相对的第一检测端面以及第二检测端面之中的光电发生器以及光电接收器进行实时的光电检测；当纺织用线在绕卷过程中出现重卷等现象导致第二筒体之上的线卷厚度发生变化时，其可使得光电发生器以及光电接收器之间的光线受到阻隔，从而致使工作人员可通过光电发生器以及光电接收器的检测结果以对于纺织用线的卷筒状况得以及时获知，进而及时对其进行处理。上述基于实时检测的络筒工艺用络卷筒可在纺织用丝绕卷处理的同时以对于绕卷状态进行实时检测，以及时避免重卷等现象，致使成型的纺织用丝卷筒质量得以显著改善。The winding device for winding process based on real-time detection adopting the above technical solution, which can wind the textile thread through the winding reel when winding the textile thread; the real-time based on the present application In the working process, the winding tube for detecting the winding process can make the textile thread wind on the second cylinder, and the first cylinder and the third cylinder Real-time photoelectric detection can be performed in the winding process by the first detecting end face and the photoelectric detecting device and the photoreceiver in the second detecting end face which are opposite to each other; when the textile wire is rewinded during the winding process, etc. When the thickness of the coil on the second cylinder changes, the light between the photoelectric generator and the photoreceiver can be blocked, so that the worker can pass the detection result of the photoelectric generator and the photoelectric receiver to the textile. The condition of the reel of the wire can be known in time, and then processed in time. The above-mentioned winding tube for winding process based on real-time detection can perform real-time detection on the winding state while avoiding rewinding and the like in the winding process of the textile yarn, so that the quality of the formed textile yarn reel is remarkable. improve.
实施例2Example 2
作为本发明的一种改进，所述第一检测端面4之上设置有至少6个光电传感器6，第二检测端面5之上设置有至少6个光电接收器7。As a modification of the present invention, at least six photosensors 6 are disposed on the first detecting end face 4, and at least six photoreceptors 7 are disposed on the second detecting end face 5.
本实施例其余特征与优点均与实施例1相同。The remaining features and advantages of this embodiment are the same as those of the first embodiment.
实施例3Example 3
作为本发明的一种改进，所述第一检测槽体8由第一检测端面4的外端面沿其径向进行延伸，第一检测槽体8的长度大于第一检测端面4的环径；所述第二检测槽体11由第二检测端面6的外端面沿其径向进行延伸，第二检测槽体11的长度大于第二检测端面6的环径。As a modification of the present invention, the first detecting tank body 8 extends from the outer end surface of the first detecting end surface 4 in the radial direction thereof, and the length of the first detecting tank body 8 is larger than the ring diameter of the first detecting end surface 4; The second detecting tank body 11 extends from the outer end surface of the second detecting end surface 6 in the radial direction thereof, and the length of the second detecting tank body 11 is larger than the ring diameter of the second detecting end surface 6.
本实施例其余特征与优点均与实施例2相同。The remaining features and advantages of this embodiment are the same as those of the second embodiment.
实施例4Example 4
作为本发明的一种改进，如图2所示，所述第二筒体202之中，其与第一检测端面4以及第二检测端面5的相交位置分别设置有隔离 端体13，所述隔离端体13与第一检测槽体8以及第二检测槽体11彼此交错分布。As an improvement of the present invention, as shown in FIG. 2, the intersection position of the second cylinder 202 with the first detecting end surface 4 and the second detecting end surface 5 is respectively provided with isolation. The end body 13, the isolated end body 13 and the first detecting tank body 8 and the second detecting tank body 11 are staggered with each other.
本实施例其余特征与优点均与实施例3相同。 The remaining features and advantages of this embodiment are the same as those of Embodiment 3.

Claims (6)

  1. 一种基于实时检测的络筒工艺用络卷筒，其特征在于，所述基于实时检测的络筒工艺用络卷筒包括有络卷筒本体，其连接于机架之上，络卷筒本体由驱动电机进行驱动；所述络卷筒本体之上设置有第一筒体与第三筒体，其分别设置于络卷筒本体的两侧，第一筒体与第三筒体之间设置有第二筒体，第一筒体以及第三筒体的直径大于第二筒体的直径；所述第一筒体之中，其侧端面与第二筒体侧端面之间的环形端面构成第一检测端面，所述第三筒体之中，其侧端面与第二筒体侧端面之间的环形端面构成第二检测端面，第一检测端面之上设置有多个光电发生器，其沿第一检测端面的周向均匀分布，第二检测端面之上设置有多个光电接收器，其沿第二检测端面的周向均匀分布，多个光电发生器以及多个光电接收器彼此一一对应。The utility model relates to a winding drum for winding process based on real-time detection, characterized in that the winding drum for winding process based on real-time detection comprises a winding drum body connected to the frame, the winding drum body Driven by a driving motor; a first cylinder body and a third cylinder body are disposed on the winding drum body, and are respectively disposed on two sides of the winding drum body, and are disposed between the first cylinder body and the third cylinder body a second cylinder having a diameter larger than a diameter of the second cylinder; wherein the annular end surface between the side end surface and the second cylinder side end surface of the first cylinder a first detecting end surface, wherein an annular end surface between the side end surface and the second cylindrical body end surface of the third cylinder constitutes a second detecting end surface, and a plurality of photoelectric generators are disposed on the first detecting end surface, Uniformly distributed along the circumferential direction of the first detecting end surface, a plurality of photoreceivers are disposed above the second detecting end surface, and are evenly distributed along the circumferential direction of the second detecting end surface, and the plurality of photoelectric generators and the plurality of photoreceivers are mutually coupled A correspondence.
  2. 一种按照权利要求1所述的基于实时检测的络筒工艺用络卷筒的检测方法，其特征在于，所述基于实时检测的络筒工艺用络卷筒的检测方法包括有如下步骤：A method for detecting a winding drum for a winding process based on real-time detection according to claim 1, wherein the detecting method of the winding system for winding by the real-time detection comprises the following steps:
    1)通过光电接收器接受光电发生器产生的光线以进行实时检测；1) receiving light generated by the photoelectric generator through the photoreceiver for real-time detection;
    2)当任意光电发生器与光电接收器之间的光线受到阻隔时，检测系统开始对于受到阻隔的光电接收器进行计数处理，2) When the light between the arbitrary photoelectric generator and the photoreceiver is blocked, the detection system starts counting the blocked photoreceivers.
    3)当检测系统统计至受到阻隔的光电接收器的数量达到第二检测端面之中光电接收器数量的1/2,即进行系统警报处理。3) When the detection system counts up to 1/2 of the number of photoreceivers that are blocked to reach the number of photoreceivers in the second detection end face, a system alarm process is performed.
  3. 按照权利要求1所述的基于实时检测的络筒工艺用络卷筒，其特征在于，所述第一检测端面之上设置有至少6个光电传感器，第二检 测端面之上设置有至少6个光电接收器。The winding device for winding process based on real-time detection according to claim 1, wherein at least six photoelectric sensors are disposed on the first detecting end surface, and the second detecting At least 6 photoreceivers are disposed above the end face.
  4. 按照权利要求1所述的基于实时检测的络筒工艺用络卷筒，其特征在于，所述第一检测端面之中设置有多个第一检测槽体，其与多个光电发生器彼此一一对应，每一个第一检测槽体内部均设置有第一检测端体，多个光电发生器分别安装于第一检测端体之上；所述第一检测槽体之中设置有微型气缸，所述第一检测端体连接于微型气缸之上；所述第二检测端面之中设置有多个第二检测槽体，其与多个光电接收器彼此一一对应，每一个第二检测槽体内部均设置有第二检测端体，多个光电接收器分别安装于第二检测端体之上；所述第二检测槽体之中设置有微型气缸，所述第二检测端体连接于微型气缸之上。The winding device for winding process based on real-time detection according to claim 1, wherein a plurality of first detecting grooves are disposed in the first detecting end face, and the plurality of photoelectric generators are connected to each other Correspondingly, each of the first detecting tanks is internally provided with a first detecting end body, and a plurality of photoelectric generators are respectively mounted on the first detecting end body; wherein the first detecting tank body is provided with a micro cylinder, The first detecting end body is connected to the micro cylinder; the second detecting end surface is provided with a plurality of second detecting grooves, which are in one-to-one correspondence with the plurality of photoelectric receivers, and each of the second detecting grooves a second detecting end body is disposed inside the body, and a plurality of photoelectric receivers are respectively mounted on the second detecting end body; a micro cylinder is disposed in the second detecting tank body, and the second detecting end body is connected to Above the micro cylinder.
  5. 按照权利要求4所述的基于实时检测的络筒工艺用络卷筒，其特征在于，所述第一检测槽体由第一检测端面的外端面沿其径向进行延伸，第一检测槽体的长度大于第一检测端面的环径；所述第二检测槽体由第二检测端面的外端面沿其径向进行延伸，第二检测槽体的长度大于第二检测端面的环径。The winding system for winding process based on real-time detection according to claim 4, wherein the first detecting groove body extends from the outer end surface of the first detecting end surface in a radial direction thereof, and the first detecting groove body The length of the second detecting groove body is extended by the outer end surface of the second detecting end surface along the radial direction thereof, and the length of the second detecting groove body is larger than the ring diameter of the second detecting end surface.
  6. 按照权利要求5所述的基于实时检测的络筒工艺用络卷筒，其特征在于，所述第二筒体之中，其与第一检测端面以及第二检测端面的相交位置分别设置有隔离端体，所述隔离端体与第一检测槽体以及第二检测槽体彼此交错分布。 The winding system for winding process based on real-time detection according to claim 5, wherein the second cylindrical body is provided with an isolation position from the first detecting end surface and the second detecting end surface, respectively The end body, the isolated end body and the first detecting tank body and the second detecting tank body are staggered with each other.
PCT/CN2016/108435 2016-11-28 2016-12-02 Real-time detection-based winding drum for cone winding process, and detection method thereof WO2018094767A1 (en)

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DE19622495A1 (en) * 1996-06-05 1997-12-11 Ifm Electronic Gmbh Yarn detection apparatus which is simple and trouble free
EP2421781B1 (en) * 2009-04-24 2015-06-03 nkt cables GmbH & Co. KG System comprising a rotary drive and a winding material spool for receiving cargo and stranding products
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