TW200407473A - Thread breakage preventing apparatus and yarn processing machine having thread breakage preventing units - Google Patents

Thread breakage preventing apparatus and yarn processing machine having thread breakage preventing units Download PDF

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Publication number
TW200407473A
TW200407473A TW092103907A TW92103907A TW200407473A TW 200407473 A TW200407473 A TW 200407473A TW 092103907 A TW092103907 A TW 092103907A TW 92103907 A TW92103907 A TW 92103907A TW 200407473 A TW200407473 A TW 200407473A
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Taiwan
Prior art keywords
yarn
feed
tension
roller
thread
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TW092103907A
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Chinese (zh)
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TWI238863B (en
Inventor
Kiyoshi Nakashima
Yutaka Takahama
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Ykk Corp
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/14Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
    • D01H13/20Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to excessive tension or irregular operation of apparatus
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28Doubled, plied, or cabled threads
    • D02G3/285Doubled, plied, or cabled threads one yarn running over the feeding spool of another yarn
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/10Tension devices
    • D01H13/108Regulating tension by regulating speed of driving mechanisms of unwinding, paying-out, forwarding, winding or depositing devices, e.g. automatically in response to variations in tension

Abstract

A thread breakage preventing apparatus includes a tension relieving unit disposed on a running path of a yarn and serving to positively feed the yarn to a downstream side in a feeding amount corresponding to a tension of the yarn when the tension exceeds a preset tension. A part of the tension relieving unit is a rotational roller to be rotated at a constant rotating speed and serves to instantaneously increase and decrease the feeding amount of the yarn based on a behavior of the yarn corresponding to an increase and decrease in the tension of the yarn.

Description

200407473 玫、發明說明: 發明所屬之技術領滅 本發明有關於一種斷線防止裝置,其可適合施用至各種 線搓合機(thread plying machines)或各種用於製造多股紗線 或紗線成品之機具;更特定言之,有關於一種斷線防止裝 置’其能夠隨著這些製造機具速度的增高而對於各種長絲 紗(filament yarns)及各種包括斷線防止裝置的紗處理機有 效地防止斷線頻繁發生。 先前技術 此類紗線尤其是各種長絲紗的處理機近年來已經顯著提 高速度且日益普及,譬如一般利用稱為纜線扭轉機(cable twister)的傳統紗搓合機來搓合兩件複絲紗以製造缝紉線。 目前,施加至扭轉機之緯紗管(pirn)係具有較高的3公斤重量 (約180,000公尺的線長度)並具有大型尺寸,一扭轉心軸在 運作時的旋轉數最高係為9,000 rpm,已經試圖將扭轉心軸 的旋轉數增加至11,000 rpm藉以利用一同型大尺寸的緯紗 管來進一步加強生產力。 參照圖5簡單地描述一用於傳統纜線扭轉機之搓合機構 ,將一大尺寸的線進給緯紗管7同軸向支撐在一扭轉心軸6 上,同時一同型更大尺寸的線進給緯紗管丨支撐在一未圖示 的線軸架(creel)上。從線軸架的線進給緯紗管丨引入的一第 一原始線Y1係一次進給至扭轉心軸6中然後引至外部並經 由一恰位於扭轉心軸6上方的氣球導件8導往一 ^ 1 ^1 锩繞邵I 〇。 在此時,第一原始線Yl在支撐於扭轉心軸6上的線進給緯紗 200407473 管7周圍旋轉並導往一氣球導件9同時形 广 、 u才小成一氣球。另〆万 面,直接來自於支撐在扭轉心軸6上的線進給緯紗管7之一 第二原始線Υ2亦同時經由氣球導件9導往捲繞部丨〇,因此, 第一及第二原始線Υ1及Υ2在氣球導件9中搓合而將一股線 Υ 3捲繞在捲繞部1 0上。 藉由一種具有此搓合機構之線搓合機,特定言之,當捲 繞在線軸架上&支撐的線進給緯紗管上之第—原始線係為 一種全長(約180,000公尺)皆均勻且具有高品質的紗線之情 形中’可以高精確度進行拉力控制。或者,若心軸及周邊 附接裝置的内部及外部結構之設計發生改變,即使扭轉心 軸以9,000 rpm或更高的特定高速度旋轉時仍可進行搓合而 無特殊阻礙。 但其缺陷在於:高品質紗線亦會因為在第一原始線的線進 給引導裝置中之線進給期間產生扭轉而具有局部絨毛狀 (fuzzy),或者因為紗線行進期間的一扭轉而形成一絨頭 (pile)。基於此原因,當缺陷部份被意外卡在一紗行進路徑 的一導件中時’將藉此在導件與其下游側的一線搓合心軸 之間產生一大的扭力。為此,拉力亦影響到一氣球,且氣 球的最大直徑變得比一預設允許直徑更小而與位於送到扭 轉心軸的第一原始線的引入及引出部份周圍之周邊裝置產 生干擾。在此情形中,線可能與干擾作用同時即刻地被切 斷,且時常發生此種狀況。 在第一原始線為複絲紗的情形中特別容易造成此狀況, 此外’拉力增加時將基於各種原因而即刻產生斷線,因此 200407473 如同傳統已知的多種拉力調節裝置或控制器,在偵測到拉 力井常之後使一控制邵份運作但已為時太晚。因此根本無 法防止斷線,即使搓合高品質紗線,仍無法藉由傳統的控 制方法或設計變更來避免此狀況。 發明内交 本發明之一目的係提供一種能夠盡可能地消除狀況發生 以進行高速操作之斷線防止裝置,本發明之另一目的係提 供一種屬於可有效施加斷線防止裝置的典型紗處理機類型 之線握合機。 以許多不同方式尋求可用於達成此等目的之最有效裝置 並進行許多測試,因此獲知即使在用於第一原始線的一線 進給機構中間因為某些上述缺陷而產生異常拉力,仍可在 導入一線搓合心軸之後藉由避免第一原始線上的異常拉力 起伏之影響來防止斷線的產生。 為了在導入線搓合心軸之後防止異常拉力抵達第一原始 線’較佳應緊接在第-原始線導人線搓合心軸之前將拉力 減、、爰,但如果偵測到拉力起伏且拉力隨後如同普通拉力控 制器情形般地減緩,則可能產生斷線,為避免產生此作用 ,一直需要順應於拉力起伏(尤其為一增高的拉力)而緊接在 導入線搓合心軸之前將拉力減緩。 為了減緩拉力,進一步需要首先決定出位於一線進給段 …、泉搓口心軸m產生拉力起伏的—區域,藉以決定減緩 構件的設置位置。、經由各種不同實驗得知,拉力起伏係由 於因為-組成纖維的—部份為絨頭或扭轉狀而導致絨毛形 200407473 不均勾'以及紗線的組成纖維剖面形狀導致一, 均勻(諸如扭轉產生的紗線局部圈球)所造成文或二 於攸線進給部至線搓合心轴之一線進給機構所造成。 已發現’當捲繞在-線進給緯紗管上的原始線由於,口 負不均勻而纏結時將產生異常拉力,使得原始線未能平順 地引出線進給緯紗管外或紗組態的不均勻部份將卡在一位 於紗行進路徑中間之導件中而未被普通引出拉力將扭㈣ 基於此結果,在任何情形中,將用於減緩拉力的裝置至 少設置於從扭轉心軸的線進給部至導入部之紗行進路徑上 便已經足夠。並且,較佳應將拉力減緩裝置設置於靠近線 進給部側之引導部的了 ^則,吏藉由—諸如傳統彈晉或 跳晃滾子等簡單拉張器或者採用依據一拉力偵測器的偵測 訊號回應於從一控制部送出的指令來增加進給滾子的轉速 而過度進給紗線之傳統控制裝置作為拉力減緩裝置,但是 仍採法70全吸收大的拉力起伏,或者控制器追趕不上對於 扭轉心軸之拉力起伏的傳播時間。 因此,拉力減緩裝置既非類似傳統拉張器或控制裝置簡 單地吸收扭力之拉張器、亦不是在確定拉力起伏後增加線 進給之控制裝置,需要發展全新的減緩裝置。經過進一步 多方調查,最後完成本發明。 更具體言之,如本發明第一型態所述,一斷線防止裝置 的基本結構之特徵在於包含一具有一拉力減緩單元之斷線 防止装置’該拉力減緩單元係配置於一紗的行進路徑上且 200407473 可用以在拉力超過_ . 以對應於紗線拉 力 7 預设拉力時將紗線 的進給量確實地進給至一下游側。 在諸如多股紗製造機等紗處 一幾乎固定的拉力提供給一在 行進之紗且藉由機器或周邊裝 擦力變動之影響而細微地起伏 則起伏量很細微,拉力起伏可 缓0 理機或線搓合機中,通常將 、、泉進給邵與一處理部之間 置振動或紗線行進中的動摩 。但若如上述不具有干預, 由彈餐拉張器完全吸收及減 根據本發明之斷線防止裝置中的拉力減緩單元既未藉由 與洋簧拉張器μ的彈力來吸收亦未減緩拉力起伏,而是 比上述靜止狀態中線進給期間產生的細微拉力起伏更加適 宜應用在大拉力起伏中。譬如在諸如用於對紗線提供扭轉 同時藉由一扭轉心軸的旋轉來產生氣球作用(baii〇ning)之 線搓合機等處理機中,氣球直徑取決於扭轉心軸的轉速、 紗重量及紗拉力。為了在一預定範圍内決定氣球的直徑, 需要在同類紗線的情形中將扭轉心軸的轉速及紗拉力設定 為對應的數值。 通常’設定轉速然後設定紗線的拉力範圍,且從線進給 部施加至線搓合心軸的紗拉力係由一彈簧拉張器或一球拉 張器加以調節,當紗拉力變得低於一設定拉力時,氣球直 徑增加至超過相鄰心軸之間的一間距(裝設空間),藉由拉張 器可將拉力較為容易地調節至等於或高於設定拉力。另一 方面,當拉力超過設定拉力時,氣球直徑將降低,若直徑 降低,則氣球的紗引出部將接觸到周邊工具,且特定言之 -10- 200407473 ’一複絲紗即刻受到切割。 為了避免此狀況,需要在如上述產生拉力起伏而一拉力 起伏抵達扭轉心軸的炒導入部之前減緩紗拉力。因此在根 據本發明的減缓單元中,在產生一超過預設拉力的拉力起 伏之同時,利用拉力將一紗以對應於拉力起伏的進給量確 貫地進給至下游侧而無時間差。結果,根據本發明在減緩 裝置的下游侧上即刻減緩紗的拉力起伏。譬如,導入扭轉 心軸的紗係維持一普通的設定拉力而不會影響一氣球的形 成並保持一預定的氣球組態,因此可平順地進行搓合而不 產生斷線。 本發明的第二型態有關於斷線防止裝置,其中拉力減緩 單元係為一以固定轉速旋轉的可旋轉滾子,可旋轉滾子係 具有紗進給量增加及減少部藉以依據對應於紗拉力提高及 降低的紗線行為而即刻地增加及減少紗進給量。 紗拉力提高時紗線將繃緊,拉力降低時紗線將放鬆,本 發明中,利用取決於紗的拉力起伏之行為,並採用以固定 轉速驅動及旋轉的可旋轉滾子作為拉力減緩單元。此外, 可旋轉滾子係包括紗進給量增加及減少部,譬如可能採用 一彈簧來作為紗進給量增加及減少部,此彈簧利用一彈性 材料具有一滾子的周邊表面並依據紗線拉力起伏來改變紗 線力量及壓力接觸量。藉由改變壓力接觸量可使得從滚子 周邊表面與可旋轉滾子的周邊表面接觸之紗線滑移量產生 起伏,故利用壓力接觸量來改變紗進給量。 本發明的第三型態有關於斷線防止裝置,其中紗進^量 -11 - 200407473 增加及減少部係進一步包括用於在產生紗拉力時相對於浐 力起伏引出紗線及即刻將紗線以所需要進給量進給至t拉 游側之一紗線獲取及進給結構。 下 在可旋轉滾子的周邊表面以一特定圓角攜帶紗線之情來 中,對於滾子周邊表面的接觸力係增加,使得當紗線2 = 增南時紗線試圖如上述在一中央方向移動。譬 — ** ’ 個作 為紗線獲取及進給結構之溝槽係形成於可旋轉滾子的 周邊表面之圓周方向中,尚且沿著一底表面形成一具有v = 剖面的溝#,-具有理想厚度的彈性層係形成於溝样的二 體表面上方,尚且形成有一從溝槽的ϋ形剖面與v形剖面2 間交會部的脊部懸人Μ溝槽中之肋料狀隆起部二情= 中,隆起部較佳應具有—幾近三角形剖面,此三角形;面 係使得U形溝槽底表面的延伸表面或彈性層的一口形部份位 於一側。 若攜帶於可旋轉滾予的周邊表面上且隨著滾子旋轉而行 進之紗線的拉力起伏位於-預定拉力纖,則藉由對應 於拉力的壓力接觸力使得紗線接觸到滚子的周邊表面並: -預定進給量將紗線進給至下游側。當拉力變成超過預設 圍的兴$拉力時’作用在對於紗線施用的滾予中心方向 之壓力接觸力將克服彈性層的隆起部之支撐力,使得隆起 部彈性變形並因而導往V溝槽部份且強力握持在V溝槽部份 的底部中。®Λ ’藉由可旋轉滾子的旋轉而確會地押取上 游側的紗線並可靠地進給至下游侧。結果異常拉力;未傳 遞至扭轉心轴的紗導入部,而譬如未使紗線受到切割。 -12- 200407473 本發明的第四型態有關於-種紗處理機,其包括一線進 給邵及-紗處理部並具有根據本發明第—至第三型態中任 -者设置於線進給部與紗處理部之㈣―紗行進路徑上之 斷線防止裝置。紗處理機的範例係包括用於散裝紗成品及 各種多重紗成品之製造機及線搓合機,特定言之,在本# 明第五型態中界定一種身為典型紗處理機之線搓合機。 本發明的第五型態有祕-種線搓合機,其具有根據本 發明第一至第三型態設置於線進給部與扭轉心軸之間的— 紗行進路徑上之斷線防止裝置’並進一步包括一進給滾子 ’此進給滾子係設置於扭轉心軸與一股線捲繞部之間且可 用以將一股線過度進給至股線捲繞部。 線搓合機中’紗線繞著心軸旋轉並同時在扭轉心軸的紗 導入部與恰位於相同心軸上方的氣球導件之間形成一氣球 ’且在氣球引導部中受到扭轉因而捲繞在捲繞部上。—般 而言,紗線係藉由捲繞部的捲繞拉力而引出扭轉心轴外, 在此時藉由紗線離心力產生了施加至氣球的紗拉力,尚且 ,穿過氣球導件之股線長度變成比在氣球導件前所獲得的 原始線更小。因此,紗拉力變成高於預設捲繞拉力,本發 明中,除了斷線防止裝置之外,用於過度進給的進給滾子 係設置於扭轉心轴與股線捲繞邵之間以防止原始線斷裂並 以一預設捲繞硬度來捲繞股線。 本發明第六蜇態係有關於線搓合機’其中拉力減緩單元 係為一以預定轉速旋轉的可旋轉滚子,且進給滾子具有與 可旋轉滚子相同的結構,可旋轉滚子及進給滾子支撐在同200407473 Description of the invention: The technology to which the invention belongs The present invention relates to a thread breakage prevention device, which can be applied to various thread plying machines or various yarns or finished yarn products More specifically, it relates to a thread break prevention device, which can effectively prevent various filament yarns and various yarn processing machines including the thread break prevention device as the speed of these manufacturing tools increases. Disconnections occur frequently. In the prior art, processors for such yarns, especially various filament yarns, have significantly increased speed and become popular in recent years. For example, traditional yarn knitting machines called cable twisters are commonly used to knead two pieces of yarn. Silk yarn to make sewing thread. At present, the pirn applied to the twisting machine has a high weight of 3 kg (a wire length of about 180,000 meters) and has a large size. The maximum number of rotations of a twisting mandrel during operation is 9,000 rpm. Attempts have been made to increase the number of rotations of the torsion mandrel to 11,000 rpm to further increase productivity by using a weft tube of the same size. A simple description of a kneading mechanism for a conventional cable twisting machine will be described with reference to FIG. 5. A large-sized wire feed weft bobbin 7 is coaxially supported on a torsion mandrel 6, while a larger-sized wire feed is simultaneously formed. The weft feeding tube 丨 is supported on a creel (not shown). A first original thread Y1 introduced from the thread feed weft bobbin of the bobbin frame is fed into the torsion mandrel 6 at one time and then led to the outside and guided to a via a balloon guide 8 just above the torsion mandrel 6 ^ 1 ^ 1 Haunting Shao I 〇. At this time, the first original thread Y1 is rotated around the thread-feeding weft yarn 200407473 supported on the torsion mandrel 6 and guided to a balloon guide 9 at the same time, and u is reduced into a balloon. On the other hand, the second original thread Υ2 directly from one of the thread feeding weft tubes 7 supported on the torsion mandrel 6 is also guided to the winding section via the balloon guide 9 at the same time. Therefore, the first and the first The two original threads Υ1 and Υ2 are kneaded in the balloon guide 9 and a single strand Υ3 is wound around the winding portion 10. With a thread knitting machine having this kneading mechanism, in particular, when winding the first thread on the weft bobbin supported by the & support on the bobbin, the original thread is a full length (approximately 180,000 meters) In the case of uniform and high-quality yarns, the tension control can be performed with high accuracy. Alternatively, if the design of the internal and external structure of the mandrel and the peripheral attachments is changed, even if the twisted mandrel is rotated at a specific high speed of 9,000 rpm or higher, the kneading can be performed without special hindrance. However, it has the disadvantage that high-quality yarns also have a local fuzziness due to twisting during the thread feeding in the thread feeding guide of the first original yarn, or because of a twist during the yarn travel. A pile is formed. For this reason, when a defective portion is accidentally caught in a guide of a yarn travelling path ', a large torsional force will be generated between the guide and a line kneading spindle on the downstream side thereof. For this reason, the pulling force also affects a balloon, and the maximum diameter of the balloon becomes smaller than a preset allowable diameter and interferes with peripheral devices located around the lead-in and lead-out portions of the first original line sent to the torsion mandrel. . In this case, the line may be cut off at the same time as the interference effect, and this often happens. This situation is particularly likely to occur in the case where the first original thread is a multifilament yarn. In addition, when the tension is increased, the thread will immediately break due to various reasons. Therefore, 200407473 is similar to the conventionally known various tension adjustment devices or controllers. It was detected that Rally Well often enabled a control Shao Fen to operate but it was too late. Therefore, thread breakage cannot be prevented at all. Even when knitting high-quality yarns, this situation cannot be avoided by traditional control methods or design changes. One of the objects of the present invention is to provide a thread break prevention device capable of eliminating a situation as much as possible for high-speed operation. Another object of the present invention is to provide a typical yarn processing machine which can effectively apply the thread break prevention device. Type of wire gripper. Seeking the most effective device to achieve these goals and conducting many tests in many different ways, it was learned that even in the case of the first-line feed mechanism used for the first original line, abnormal tension caused by some of the aforementioned defects can still be introduced After the mandrel is twisted in one line, the occurrence of disconnection is prevented by avoiding the influence of the abnormal tension fluctuation on the first original line. In order to prevent the abnormal pulling force from reaching the first original line after the lead-in thread is combined with the mandrel, it is better to reduce the pull force by 爰, before the first-orientation line guide the line-to-thread mandrel, but if the tension fluctuation is detected And the pulling force is then slowed down as in the case of a normal pulling controller, a wire break may occur. In order to avoid this effect, it has always been necessary to comply with the fluctuation of the pulling force (especially an increased pulling force) and immediately before the lead-in thread and the mandrel Slow down the pull. In order to slow down the pulling force, it is further necessary to first determine the area where the spring-spindle mandrel m, which is located in the first-line feed section, generates a fluctuation in the pulling force, thereby determining the installation position of the slowing down member. According to various experiments, it is known that the tension fluctuations are caused by the fluff shape of the constituent fibers due to the pile or twisting. 200407473 Uneven hook 'and the cross-sectional shape of the constituent fibers of the yarn lead to a uniform (such as twist The yarn is caused by a local loop) caused by the thread or the thread feed mechanism to the thread feed mechanism. It has been found that 'when the original thread wound on the -thread feed weft tube is tangled due to uneven mouth load, an abnormal tensile force will be generated, making the original thread fail to smoothly lead out of the thread feed weft tube or the yarn configuration The uneven part will be stuck in a guide located in the middle of the yarn travel path without being pulled by ordinary pulling force. Based on this result, in any case, the device for slowing the pulling force is set at least on the torsion mandrel. The yarn travel path from the thread feed section to the lead-in section is sufficient. In addition, it is preferable to set the tension reduction device on the guide portion near the line feeding portion, by using a simple tensioner such as a traditional bounce or jumping roller or using a tension detection The detection signal of the device responds to a command sent from a control unit to increase the rotation speed of the feed roller and the conventional control device that over-feeds the yarn as a tension mitigation device, but still uses the method 70 to fully absorb large tension fluctuations, or The controller cannot keep up with the propagation time for the undulations of the pulling force to twist the mandrel. Therefore, the tension mitigation device is neither a tensioner similar to a conventional tensioner or a control device that simply absorbs torsion, nor is it a control device that increases the line feed after determining the tension fluctuation. A new type of mitigation device needs to be developed. After further investigation, the present invention was finally completed. More specifically, as described in the first aspect of the present invention, the basic structure of a wire break prevention device is characterized by including a wire break prevention device having a tension reduction unit 'the tension reduction unit is disposed on the travel of a yarn On the path and 200407473 can be used to reliably feed the yarn feed to a downstream side when the pulling force exceeds _. The preset pulling force corresponds to the yarn pulling force 7. An almost constant tension at a yarn such as a multi-strand yarn making machine is provided to a traveling yarn and is slightly fluctuated by the influence of the friction of the machine or the surrounding equipment. The fluctuation is very small, and the tension fluctuation can be eased. In a kneading machine or a thread kneading machine, vibrations or dynamic friction during the travel of a yarn are usually placed between a spring, a spring feed, and a processing unit. However, if there is no intervention as described above, the pull-down tensioner in the wire break prevention device according to the present invention completely absorbs and reduces the pull-down tensioner according to the present invention, and neither absorbs nor slows down the pull force The undulations are more suitable for large undulations than the slight undulations of the tension generated during the mid-line feed in the stationary state described above. For example, in a processor such as a wire kneading machine used to provide twist to the yarn while generating a balloon effect by the rotation of a torsion mandrel, the diameter of the balloon depends on the rotation speed of the torsion mandrel and the yarn weight. And yarn tension. In order to determine the diameter of the balloon within a predetermined range, it is necessary to set the rotation speed and yarn tension of the torsion mandrel to corresponding values in the case of similar yarns. Usually 'set the speed and then set the tension range of the yarn, and the yarn tension applied from the thread feed section to the thread kneading mandrel is adjusted by a spring tensioner or a ball tensioner, when the yarn tension becomes low At a set tension, the diameter of the balloon increases beyond a distance (installation space) between adjacent mandrels. The tension can be easily adjusted to be equal to or higher than the set tension by a tensioner. On the other hand, when the pulling force exceeds the set pulling force, the diameter of the balloon will decrease. If the diameter decreases, the yarn lead-out portion of the balloon will contact the peripheral tools, and specifically, -10- 200407473 'a multifilament yarn is cut immediately. In order to avoid this situation, it is necessary to reduce the tension of the yarn before a tension fluctuation occurs as described above and a tension fluctuation reaches the stir-in portion of the twisted mandrel. Therefore, in the mitigation unit according to the present invention, while generating a tension fluctuation exceeding a preset tension, a yarn is fed to the downstream side with a feeding amount corresponding to the tension fluctuation without fail by a time difference without fail. As a result, the undulation of the tension of the yarn is immediately alleviated on the downstream side of the alleviation device according to the present invention. For example, the yarn system that introduces the torsion mandrel maintains a normal set tension without affecting the formation of a balloon and maintains a predetermined balloon configuration, so that it can be smoothly blended without breaking. The second aspect of the present invention relates to a disconnection preventing device, wherein the tension reducing unit is a rotatable roller that rotates at a fixed rotation speed, and the rotatable roller system has a yarn feed amount increasing and decreasing portion to correspond to the yarn. Increased and decreased yarn behavior immediately increases and decreases yarn feed. When the tension of the yarn is increased, the yarn will be tightened, and when the tension is decreased, the yarn will be relaxed. In the present invention, a behavior that depends on the fluctuation of the tension of the yarn is used, and a rotatable roller driven and rotated at a fixed speed is used as the tension reduction unit. In addition, the rotatable roller system includes a yarn feed amount increase and decrease portion. For example, a spring may be used as the yarn feed amount increase and decrease portion. The spring uses an elastic material with a peripheral surface of the roller and is based on the yarn. Tension fluctuations change the amount of yarn strength and pressure contact. By changing the pressure contact amount, the amount of yarn slip caused by the peripheral surface of the roller contacting the peripheral surface of the rotatable roller can be fluctuated, so the pressure contact amount is used to change the yarn feed amount. The third aspect of the present invention relates to a thread breakage prevention device, wherein the yarn feed amount -11-200407473 further includes a mechanism for pulling out the yarn with respect to the ups and downs when the yarn tension is generated and immediately pulling the yarn. The yarn acquisition and feed structure is fed to one of the draw sides by the required feed amount. In the case where the peripheral surface of the rotatable roller carries the yarn with a specific fillet, the contact force to the peripheral surface of the roller is increased, so that when the yarn 2 = south, the yarn tries to be centered as described above. Move in the direction. For example — ** 'grooves used as the yarn acquisition and feed structure are formed in the circumferential direction of the peripheral surface of the rotatable roller, and a groove with v = cross section is formed along a bottom surface. An elastic layer of ideal thickness is formed above the surface of the groove-like two-body body, and a rib-like bulge 2 suspended in the M groove is formed from the ridge of the intersection between the ϋ-shaped section and the v-shaped section 2 of the groove. In the case of =, the bulge should preferably have a nearly triangular cross section, this triangle; the surface is such that the extended surface of the bottom surface of the U-shaped groove or the mouth-shaped portion of the elastic layer is located on one side. If the tension of the yarn carried on the peripheral surface of the rotatable roller and traveled with the rotation of the roller is at a predetermined tensile fiber, the yarn contacts the periphery of the roller by a pressure contact force corresponding to the tensile force Surface bonding:-The yarn is fed to the downstream side by a predetermined feed amount. When the pulling force becomes more than the preset tension, the pressure contact force acting on the center of the roll applied to the yarn will overcome the supporting force of the bulge of the elastic layer, causing the bulge to elastically deform and thus lead to the V groove. The groove portion is strongly held in the bottom of the V groove portion. ®Λ ′ uses the rotation of the rotatable roller to reliably take up the yarn on the upstream side and feed it reliably to the downstream side. As a result, the tensile force is abnormal; the yarn is not transmitted to the yarn introduction portion of the twisted mandrel, and the yarn is not cut, for example. -12- 200407473 The fourth aspect of the present invention relates to a seed yarn processing machine, which includes a yarn feed section and a yarn processing section and has any one of the first to third forms according to the present invention. Between the feeding unit and the yarn processing unit-a thread breakage prevention device on the yarn travel path. Examples of yarn processing machines include manufacturing machines and thread kneading machines for finished yarn bulk products and various multi-yarn finished products. In particular, the fifth type of this specification defines a thread kneading machine that is a typical yarn processing machine. Turn on the machine. The fifth aspect of the present invention has a secret-type thread kneader, which has thread break prevention on the yarn travel path provided between the thread feeding portion and the torsion mandrel according to the first to third aspects of the present invention. The device 'and further includes a feed roller' This feed roller is disposed between the torsion mandrel and a strand winding portion and can be used to over-feed a strand to the strand winding portion. In the thread knitting machine, 'the yarn rotates around the mandrel and at the same time forms a balloon between the yarn introduction part of the torsion mandrel and the balloon guide just above the same mandrel' and is twisted in the balloon guide so it is rolled Wind around the winding section. In general, the yarn is pulled out of the torsion mandrel by the winding tension of the winding part. At this time, the yarn tension is applied to the balloon by the centrifugal force of the yarn. The line length becomes smaller than the original line obtained before the balloon guide. Therefore, the yarn pulling force becomes higher than the preset winding pulling force. In the present invention, in addition to the disconnection preventing device, a feed roller for overfeeding is provided between the torsion mandrel and the strand winding shaft. The original wire is prevented from breaking and the strand is wound with a preset winding hardness. The sixth aspect of the present invention relates to a wire kneader, wherein the tension reduction unit is a rotatable roller that rotates at a predetermined speed, and the feed roller has the same structure as the rotatable roller, and the rotatable roller And feed roller support

-13- 200407473 進給滾子如上述以一預定 過“…… 捲繞硬度來捲繞 万足轉# 線,因此,穿過氣球導件的股線 :文…、-股 速度對應之-速度。 ㈣奴進給以獲得與捲繞 本發明中,進給滾子在組 止裝置的拉力減缓單元之可旋轉==與身為斷線防 、、查早妁撫人t , "、有相同的結構,兩 “坐過相同的軸且同時受到驅動,令位於扭轉心 軸的線進給部盥紗壤却 ^万;扭I u 气球導…間的可旋轉滾子的轉速與位於 耽球導件《間的進給滾子的轉速-致,藉以相較於股線捲 繞邵及股線捲繞部的捲繞速度將進給量進一步提高。因此 ’當兴:拉力作用在原始線上時,亦將進給至扭轉心轴的 紗,給1設為至少大㈣線捲繞部的捲繞速度,藉以保障 穩定的氣球作用。 實施方式 过:文參照圖式特別描述本發明的一較佳實施例,圖丨示意 顯示一稱為纜線扭轉器的線搓合機之線搓合步驟,此線搓 合機包括根據本發明第一實施例之一斷線防止裝置。 囷所示的編號1代表一位於一未圖示的線車由架上方之第 、、泉il、七、、聿、、y、管’將大量的線進給緯紗管1設置於線軸架上 万,且利用一垂直獲取方法來引出一由一複絲構成的第一 原始線Y1 (紗),此實施例中,線進給緯紗管1具有3公斤的大 重量(約180,000公尺的線長度)及大尺寸。 引出線進給緯紗管1外的第一原始線Y1係經由一彈簧拉 張咨2進入根據本發明的斷線防止裝置3及4中、穿過斷線防 止裝置3及4並從一扭轉心轴6的一心轴罐部6 a之一紗引入埠 -14- 200407473 (未圖示)經由一球拉張器5導入罐部以内、引出一形成於心 軸罐部6a側部中之線引出埠外而到達外部。心軸罐部以形^ 為^圓錐形,且將一用於第二原始線γ2(紗)的第二線進給緯 ν f 7從上方配合在罐邵6a中。線進給緯紗管7具有比第一綠 進給緯紗管1更輕的重量且通常設有小的整體線長度。 一氣球導件8恰設置於第二線進給緯紗管7上方,且將從 心軸罐邵6a側邵引出之第一原始線γ丨插過氣球導件8。另一 方面,亦將捲繞在配合於心軸罐部以中的第二線進給緯紗管 7上之第一原始線γ2直接連同第一原始線γ丨插過氣球導件$ 。當扭轉心軸6旋轉時,第一原始線γι繞著第二線進給緯紗 賞7旋轉同時在心軸罐部以的紗引出埠與氣球導件8之間形 成一氣球,並在氣球導件8部份中將兩原始線T1&T2搓成一 條。將一藉此獲得的股線γ 3經由一進給滾子9過度供給至一 捲繞邵10且經由捲繞部1〇捲繞在一紙管(塑膠管、鋁管)上成 為一平頂圓頭部11。 此實施例的特徵在於作為拉力減緩單元之斷線防止裝置 3及4以及進給滚子9,圖2為顯示斷線防止裝置3及4的一示 意結構以及斷線防止裝置3及4及進給滾子9的相關結構之 範例的放大圖。 根據此實施例的斷線防止裝置係如圖1及2所示由一可旋 轉滚子3及一簡單地自由旋轉之引導滾子4構成。 如圖3所示,可旋轉滚子3具有一第一溝槽部3a及一第二溝 槽部3b,第一溝槽部3a在其一周邊表面上於一圓周方向形成 有一幾近U形的剖面,第二溝槽部几具有在相同圓周方向沿 -15- 200407473 著第一溝槽部3a的底部形成之一 v形剖面。並 定硬度的胺基他旨橡膠或矽橡膠J :且,由具有預 的一彈性層3c係形成於第—溝槽部 :性材料構成 矣而卜古。廿ft如 及弟一溝槽部3b整體 二“且,在一側佔用第-溝槽部底面的延伸表面 之/、有二角形剖面的隆起部3d係與沿著身為彈性岸 _ 一溝槽部3a與第二溝槽部3b交备 * c中弟 各別延伸端點呈現相對狀。 相對脊部彼此靠近之 經由彈簧拉張器2進給的第一眉 ,m 的弟原、始線Y1係幾乎經過具有 上迷結構之可旋轉滾子3的下半部 道、、会;4闽、盒t …後雜齒狀經過引 導來子4周邊表面的上半部或更大部份並送到位於下方的 球^張器5'隨後經過球拉張器5導入扭轉心㈣。在一拉力 於第一原始線Y1中靜態起伏的情 ^ ^ , y r罘一原始線Y1藉由 尤於扛力起伏的壓力接觸力支撐在可旋轉滾子3之第一 溝槽部3a的彈性層上並且送到下游側,同時對應於壓力 力而改變滑移程度。 右弟-線進給緯紗管!上的第一原始線γι譬如具有一絨 毛且與相鄰原始線们產生纏結而未由一正常獲取拉力平順 地引出’則-拉力在一線進給部與可旋轉滾子3之間快速地 根據此實施例’亦藉由拉力快速增加而使得抵住可 從轉來子3周邊表面之第—原始線γι增加。當壓力接觸力超 過在可旋轉滾子3周邊表面上所形成的第—溝槽部3a底部中 <隆起郅3d的支撐力時,隆起部3(1的隆起端點係在一滾子 中心方向彈性變形,使得第一原始線γ1滑入具有一 v形剖面 的第二溝槽部3b。 -16 - 200407473 結果,第一原始線Y1受到弟二溝槽部3b強力地握持,並 藉由旋轉力即刻釋放第一原始線γ 1在線緯紗管1中的纏結 作用,且第一原始線Υ1可靠地送到下游側。因此,並未使 異常拉力在下游側傳播至扭轉心軸6的紗導入部而可防止 一氣球的直徑因為異常拉力而減小,故能夠可靠地防止斷 線,第一原始線Υ1的纏結作用如上述受到釋放,在此同時 ,第一原始線Υ1的拉力即刻恢復靜止狀態。因此,第_原 始線Υ受到隆起部3d引導而只藉由靜止狀態的拉力產生緊 繃,並再度自動回到第一溝槽部3a的彈性層表面。 易言之,根據此實施例,可旋轉滾子藉由壓力接觸到紗 線,且在紗拉力超過預定數值時藉由握持住紗線而增加了 紗線相對於可旋轉滾子周邊表面之壓力接觸力。 並且,此貫施例中,令位於氣球導件8與捲繞部1〇之間的 進給滚子9之轉速略微高於捲繞部1〇的捲繞速度以過度進 給股線Y3。通常,捲繞部1〇的捲繞拉力係由於第一原始線 Y1氣球作用的搓合導致收縮使得拉力增大而提高超過一設 定的捲繞拉力,因此將平頂圓頭部丨捲繞成堅硬狀。為了避 免此狀況,藉由進給滾子9來過度進給股線¥3以降低進給至 捲繞部H)的股線拉力,因此製造出具有一設定捲繞硬度的 平頂圓頭部11。 、尚j此/、她例中,位於氣球導件8與捲繞部10及之間的 進給液子9及可旋競、、会早q〆玄 、、、轉來子3係支杈在與上述相同的旋轉軸12 上’並且’進給滾子9與可旋韓 、 」從锝來子3在構造與尺寸方面具 有相同的滾予結構,滾子3+ 于及9兩者以相同轉速旋轉。藉由 -17- 200407473 此結構’在引發異常拉力狀態時,可旋轉滾子3的第—原始 線们進給量係近似於股線Υ3的捲繞量。結果,對於扭轉心 軸6所形成的氣球可能避免使拉力增高。 圖4示意顯示根據本發明之斷線防止裝置的第二實施例。 根據此實施例,作為拉力減緩單元的斷線防止裝置係由 與第-實施例具有相同結構之—可旋轉滾子3和—引導滾 子4以及-板片彈簧13所構成’此實施例中,板片彈菁似 引導滾子4的設置方式可使得如圖4實線所示在靜態操作期 間從-未圖示的線進給部引出的—第—原始線川亍進而簡 單地接觸到可旋轉滾子3。 更具體言之,自線進給部引出的第—原始線们首先係插 過-在板片彈簧13自由端上所形成之插孔13a並幾近水平地 經過引導滾子4然後往下…靜止拉力狀態中,令可旋轉滾 子3的周邊表面簡單地接觸到從板片彈簧13往引導滾子4直 線狀行進的第-原始線们而並未確實地傳送原始線γι。 當在此範圍内造成一拉力起伏使得第一原始線γι上未產 生斷線且尤其是產生比靜止拉力更大的拉力時,第一原始 線係對應於拉力增加而緊繃且板片彈簧13在圖4箭頭所示 万向彈性變形,藉以造成在板片彈簧13與引導滾子4之間行 進的第一原始線Yi接觸到被驅動與轉動之可旋轉滾子的周 邊表面。利用壓力接觸力使第—原始線¥1確實地往下游側 進給,同時以與第一實施例相同的方式在可旋轉滾子3的周 邊表面上方造成一滑移量起伏。 當線進給部上產生某些缺陷使得第一原始線γι進一步增 •18- 200407473 加時板片彈黃1 3大幅彈性變形藉由壓力接觸力將第一原 始、泉γ 1推抵住可旋轉滾子3的周邊表面並使第一原始線η 滑入圖3所示的ν形溝槽部儿,所以對於原始線丫丨的握持力 係i曰加而強力引出線進給部側上之原始線γ丨藉以消除該缺 陷。在此同時,原始線γ丨以對應於被驅動與轉動的可旋轉 滾子3轉速之一進給量確實地進給至下游側。故消除了第一 原始線Υ1的缺陷,在此同時,第一原始線γι恢復具有靜止 拉力。因此,藉由板片彈簧丨3的彈力將第一原始線γι拉出 可旋轉滾子3周邊表面的v形溝槽部3b外並回到此靜止狀態 中以接觸可旋轉滾子3的周邊表面,同時即刻進行此操作, 因此未將線進給部側上在第一原始線Y1中產生之異常拉力 傳播至一諸如位於下游側的扭轉心軸(未圖示)等紗處理部 ,故能夠可靠地防止斷線產生。 雖然上文已經藉由圖3的周邊表面之一範例來描述可旋 轉滾子3的結構,滾子的結構並不限於圖示範例而可作各種 改變,簡言之,可依據接觸到周邊表面之紗線的拉力起伏 來改變確實進給量。並且,在處理部中產生可能造成斷線 的此種異常扭力時’較佳採用一種可以與捲繞部中進給滾子 的過度進給量相對應之進給量來確實地進給紗線之結構。 表1顯示一種因為使用具有圖1所示根據本發明的斷線防 止裝置(拉力減緩單元)的一纜線扭轉器以及圖5所示的傳統 纜線扭轉器之第一原始線γ 1的線進給拉力起伏而造成斷線 之狀態的結果。附帶說明,緯紗管覆蓋件係代表用於覆蓋 住第二線進給緯紗管7周遭部份之管狀覆蓋件。 -19- 200407473 表1 口 σ 一上 早7G :克 扛力減緯紗管 T-0 Τ-1 Τ-2 Τ-3 斷線 0 0 0.2 6 3 4 10 土 2 15 土 1 6-7 9.5-9.8 20 士 5 28±2 10 14 30 土 5 40 土 5 13.8-14.3 21-22 40 土 10 45 土 10 17-22 28-32 _ 雜 70- 是 Χ 〇 0.2 6-7 11 40 土 10 一 是 :_ 70- 是 從表1可左" ” 、 j知’傳統的纜線扭轉器不包含根據本發明的斷線 防止裝詈,m , 因此,從線進給緯紗管1施加的線進給拉力τ-0 在牙過一球拉張器5之後係大幅增加至拉力T-3。另一方面, 、根據本發明的纜線扭轉器中,從線進給緯紗管1施加的線 C、"心力T_〇係在一彈簧拉張器2與可旋轉滾子3之間暫時增 才力Τ 1且在進入球拉張器5之前大幅降低(Τ-2),穿過球 拉張為5<第一原始線γι的拉力τ_3係略微增高,因此顯然 可知根據本發明的纜線扭轉器中在4〇土 1 〇(克)的線進給拉 力t-o<w並未產生斷線、且在約7〇(克)的最後拉力τ_3之前 未產生斷線,但傳統的纜線扭轉器會在25至刈(克)的線進給 拉力時產生斷線。 -20- 200407473 圖式簡單說明^ 圖1為以示意方式顯示一種包括根據本發明第一膏施例 的-斷線防止裝置之線搓合機的一結構的範例之說明圖; 圖=顯示根據第-實施例之斷線防止裝置的組件之一 配置範例的邵份放大立體圖; 圖3為示意顯示一身為斷線防止裝置的組件之可旋轉滾 子的周邊表面之結構的部份剖視圖; 圖4為顯示根據本發明第二實施例之一斷線防止裝置的 組件之一配置範例的部份放大立體圖; 、 圖5示意顯示一傳統的線搓合機之一典型結構及一線搓 合步·驟之範例的說明圖。 表符號說明 Τ_〇,Τ-1,τ-2,Τ-3 拉力 Y1 第一原始線 Y2 第二原始線 Y3 股線 1 第一線進給緯紗管 2 彈簧拉張器 3 可旋轉滾子 3a 第一溝槽部 3b 第二溝槽部 3c 彈性層 3d 隆起部 4 引導滚子 -21- 球拉張器 扭轉心軸 心軸罐部 第二線進給緯紗管 氣球導件 進給滾子 捲繞部 平頂圓頭部 旋轉軸 板片彈簧 -22--13- 200407473 The feed roller is wound as above with a predetermined "... Winding hardness to wind the Wanzu Rotate # line. Therefore, the strands passing through the balloon guide: text ...,-strand speed corresponds to-speed ㈣ Slavery feed to obtain and wind up In the present invention, the rotation of the tension reduction unit of the feed roller in the assembly stop device can be rotated == and as a wire break prevention, check early tampering t, ", With the same structure, two "sit on the same axis and are driven at the same time, so that the yarn feeder in the wire feed part of the twist mandrel is 10,000 thousand; the rotational speed of the rotatable roller between the twisted I u balloon guide and the The speed of the feed roller of the delay ball guide is the same, so that the feed amount can be further increased compared to the winding speed of the strand winding and the winding speed of the strand winding section. Therefore, ‘Dang Xing: When the pulling force acts on the original thread, the yarn fed to the twisted mandrel is also set to a winding speed of at least a large reel winding portion to ensure a stable balloon effect. Embodiments: A preferred embodiment of the present invention is described in detail with reference to the drawings. FIG. 丨 schematically shows a wire kneading step of a wire kneader called a cable twister, which includes a wire kneader according to the present invention. One of the first embodiments is a disconnection preventing device. The number 1 shown by 囷 represents a thread car, which is located above a frame, from the top, the spring, the il, the seven, the 聿, the y, and the tube. 'A large number of thread feed weft bobbins 1 are set on the spool frame. A vertical acquisition method is used to draw a first original yarn Y1 (yarn) composed of a multifilament. In this embodiment, the thread feed weft tube 1 has a heavy weight of 3 kg (about 180,000 meters of thread). Length) and large sizes. The first original thread Y1 outside the weft feed tube 1 is fed through a spring tensioning device 2 into the disconnection preventing devices 3 and 4 according to the present invention, passes through the disconnection preventing devices 3 and 4 and starts from a twisting center. One of the mandrels of the shaft 6 and one of the yarn introduction ports -14- 200407473 (not shown) are introduced into the cans through a ball tensioner 5 and lead out a line formed in the side of the mandrels of the cans 6a Outside the port and outside. The mandrel can is shaped as a cone and a second thread feed weft ν f 7 for the second original thread γ2 (yarn) is fitted into the tank 6a from above. The thread feed weft tube 7 has a lighter weight than the first green feed weft tube 1 and is generally provided with a small overall thread length. A balloon guide 8 is provided just above the second thread feed weft tube 7 and a first original thread γ 丨 drawn from the side of the mandrel can 6a is inserted through the balloon guide 8. On the other hand, the first original thread γ2 wound around the second thread feeding weft tube 7 fitted in the middle of the mandrel can is directly inserted into the balloon guide $ along with the first original thread γ 丨. When the twisted mandrel 6 rotates, the first original thread γι rotates around the second thread feeding weft yarn 7 while forming a balloon between the yarn lead-out port of the mandrel can and the balloon guide 8, and the balloon guide 8 In the 8 part, two original threads T1 & T2 are rolled into one. A strand γ 3 thus obtained is excessively supplied to a winding shaft 10 through a feed roller 9 and wound on a paper tube (plastic tube, aluminum tube) through a winding portion 10 to form a flat top circle. Head 11. This embodiment is characterized by the disconnection preventing devices 3 and 4 and the feed roller 9 as a tension mitigation unit. FIG. 2 shows a schematic structure of the disconnection preventing devices 3 and 4 and the disconnection preventing devices 3 and 4 and the feed An enlarged view of an example of the related structure of the roller 9. The disconnection preventing device according to this embodiment is composed of a rotatable roller 3 and a guide roller 4 which simply rotates freely as shown in Figs. As shown in FIG. 3, the rotatable roller 3 has a first groove portion 3a and a second groove portion 3b. The first groove portion 3a has a near U shape formed on a peripheral surface thereof in a circumferential direction. In the cross section, the second groove portion has a v-shaped cross section formed at -15-200407473 along the bottom of the first groove portion 3a in the same circumferential direction. The amine base rubber or silicone rubber having a predetermined hardness J: Furthermore, a first elastic layer 3c is formed in the first groove portion: a material made of a material.廿 ft and the second groove part 3b are integrally two "and, on one side, occupy the extension surface of the bottom surface of the -th groove part /, the bulge 3d with a rectangular cross section is connected with the elastic bank_ 一 沟The groove part 3a and the second groove part 3b are prepared. * The middle end points of the respective extensions of c are opposite. The first eyebrows of m, the first eyebrows of m, which are fed by the spring tensioner 2 when the opposite ridges are close to each other. The line Y1 passes almost through the lower half of the rotatable roller 3 with the upper structure, and will; 4 min, box t… the rear tooth-like shape passes through the upper half or more of the peripheral surface of the sub 4 And sent to the ball ^ tensioner 5 'located below, and then introduced the torsional palpitations through the ball tensioner 5. The tension in the first original line Y1 statically fluctuates ^ ^, yr 罘 an original line Y1 by especially The pressure contact force due to the fluctuation of the supporting force is supported on the elastic layer of the first groove portion 3a of the rotatable roller 3 and sent to the downstream side, and at the same time, the degree of slippage is changed in accordance with the pressure force. The first original line γι on the tube, for example, has a fluff and tangles with adjacent original lines without being normally pulled by a tension Draw out in turn “then-pulling force quickly between the one-line feed portion and the rotatable roller 3 according to this embodiment” also by rapidly increasing the pulling force so as to resist the first-original line that can be obtained from the peripheral surface of the rotor 3 γι increases. When the pressure contact force exceeds the supporting force of the < protrusion 郅 3d in the bottom of the first groove portion 3a formed on the peripheral surface of the rotatable roller 3, the protuberance of the protuberance 3 (1 is tied to one The roller is elastically deformed in the center direction, so that the first original line γ1 slides into the second groove portion 3b having a v-shaped cross section. -16-200407473 As a result, the first original line Y1 is strongly held by the second groove portion 3b. And immediately release the tangling effect of the first original thread γ 1 in the weft bobbin 1 by the rotational force, and the first original thread Υ 1 is reliably sent to the downstream side. Therefore, the abnormal tensile force is not transmitted to the torsion on the downstream side. The yarn introduction part of the mandrel 6 can prevent a balloon diameter from being reduced due to abnormal pulling force, and can reliably prevent thread breakage. The entanglement effect of the first original thread Υ1 is released as described above, and at the same time, the first original The pulling force of the coil 1 immediately returns to a stationary state. Therefore, the first original line is guided by the bulging portion 3d to generate tension only by the static state tension, and automatically returns to the elastic layer surface of the first groove portion 3a again. In other words, according to this embodiment, The rotary roller contacts the yarn by pressure, and increases the pressure contact force of the yarn with respect to the peripheral surface of the rotatable roller when the yarn pulling force exceeds a predetermined value by holding the yarn. In order to excessively feed the strand Y3, the rotation speed of the feed roller 9 located between the balloon guide 8 and the winding section 10 is slightly higher than the winding speed of the winding section 10. Generally, the winding section 1 The winding tension of 〇 is increased by more than a set winding tension due to the contraction caused by the rolling of the first original line Y1 balloon and the tension is increased. Therefore, the flat top round head 丨 is wound into a hard shape. In order to avoid this situation, the yarn is over-fed by the feed roller 9 to reduce the tension of the yarn fed to the winding section (H), so a flat top round head with a set winding hardness is manufactured. 11. In this case, in her example, the feed liquid 9 and the rotatable race between the balloon guide 8 and the coiling unit 10 and the spinner, will be early, and the turn 3 will be a branch. On the same rotation axis 12 as above, and the feed roller 9 and the rotatable Han, "conductor 3 has the same rolling structure in terms of structure and size, rollers 3+ and 9 both have Rotate at the same speed. With -17- 200407473 this structure, when the abnormal tension state is triggered, the feed amount of the first-original wires of the rotatable roller 3 is approximately the winding amount of the strand Υ3. As a result, it is possible to avoid an increase in the pulling force for the balloon formed by twisting the mandrel 6. Fig. 4 schematically shows a second embodiment of the disconnection preventing device according to the present invention. According to this embodiment, the disconnection preventing device serving as a tension mitigation unit is constituted by a rotatable roller 3 and a guide roller 4 and a leaf spring 13 having the same structure as the first embodiment. 'In this embodiment, The plate spring-like arrangement of the guide rollers 4 can make the first line of the original line Chuanxiong, which is drawn from the line feed section of the -not shown, during the static operation as shown in the solid line of Fig. 4, and then easily contacted. Rotary roller 3. More specifically, the first-original wires drawn from the wire feed section are first inserted through the insertion hole 13a formed on the free end of the leaf spring 13 and passed through the guide roller 4 almost horizontally and then down ... In the static tension state, the peripheral surface of the rotatable roller 3 simply contacts the first original lines that linearly travel from the leaf spring 13 to the guide roller 4 without reliably transmitting the original line γι. When a tension undulation is caused within this range so that no disconnection occurs on the first original line γι and, in particular, a larger pulling force than the static pulling force is generated, the first original line is tight and the leaf spring 13 corresponds to the increase of the pulling force 13 The universal elastic deformation shown by the arrow in FIG. 4 causes the first original line Yi traveling between the leaf spring 13 and the guide roller 4 to contact the peripheral surface of the rotatable roller driven and rotated. The first contact line ¥ 1 is surely fed to the downstream side using the pressure contact force, and at the same time, a slip amount fluctuation is caused above the peripheral surface of the rotatable roller 3 in the same manner as in the first embodiment. When some defects occur on the wire feed part, the first original line γι is further increased. • 18- 200407473 Overtime, the plate springs yellow 1 3 Large elastic deformation. The first original, spring γ 1 can be pushed against the contact surface by pressure contact force. Rotate the peripheral surface of the roller 3 and slide the first original line η into the ν-shaped groove portion shown in FIG. 3, so the holding force for the original line y is plus and the lead-out side of the line is strongly pulled out. The original line γ 丨 is used to eliminate this defect. At the same time, the original line γ is surely fed to the downstream side at a feed amount corresponding to one of the rotation speeds of the rotatable roller 3 driven and rotated. Therefore, the defect of the first original line Υ1 is eliminated, and at the same time, the first original line γm is restored to have a static tension. Therefore, the first original wire γι is pulled out of the v-shaped groove portion 3b on the peripheral surface of the rotatable roller 3 by the elastic force of the leaf spring 3 and returns to this stationary state to contact the periphery of the rotatable roller 3 This operation is performed at the same time at the same time. Therefore, the abnormal tensile force generated in the first original line Y1 on the side of the thread feed portion is not transmitted to a yarn processing portion such as a torsion mandrel (not shown) on the downstream side. Can reliably prevent disconnection. Although the structure of the rotatable roller 3 has been described above by using an example of the peripheral surface of FIG. 3, the structure of the roller is not limited to the illustrated example and various changes can be made. In short, it can be based on contact with the peripheral surface. The tension of the yarns fluctuates to change the actual feed. In addition, when such an abnormal torque that may cause thread breakage is generated in the processing section, it is preferable to use a feed amount that can reliably feed the yarn in accordance with the excessive feed amount of the feed roller in the winding section. The structure. Table 1 shows a line because a cable twister having a disconnection preventing device (tensile mitigation unit) according to the present invention shown in FIG. 1 and a first original wire γ 1 of the conventional cable twister shown in FIG. 5 are used. The result of the state of disconnection due to the fluctuation of feed tension. Incidentally, the weft tube cover member represents a tubular cover member for covering a portion around the second thread feed weft tube 7. -19- 200407473 Table 1 Mouth σ First and early 7G: Gravity reduction weft bobbin T-0 Τ-1 Τ-2 Τ-3 Broken wire 0 0 0.2 6 3 4 10 Soil 2 15 Soil 1 6-7 9.5- 9.8 20 ± 5 28 ± 2 10 14 30 soil 5 40 soil 5 13.8-14.3 21-22 40 soil 10 45 soil 10 17-22 28-32 _ miscellaneous 70- yes X 〇0.2 6-7 11 40 soil 10 one : _ 70- is known from Table 1 "", the traditional cable twister does not include the wire break prevention device according to the present invention, m. Therefore, the thread feed from the thread feed weft tube 1 is applied. The pulling force τ-0 is greatly increased to the pulling force T-3 after passing through a ball tensioner 5. On the other hand, in the cable twister according to the present invention, the wire C applied from the wire is fed to the weft bobbin 1. &Quot; Heart force T_〇 is a temporary increase in force between a spring tensioner 2 and a rotatable roller 3 T 1 and is greatly reduced before entering the ball tensioner 5 (T-2), pull through the ball The tensile force τ_3 of Zhang Wei 5 < the first original wire γ slightly increased, so it is clear that the wire feed tension t-o < w in the cable twister according to the present invention is not generated. Disconnected, and at the maximum of about 70 (g) There is no disconnection before the pulling force τ_3, but the conventional cable twister will produce a disconnection when the wire is fed with a pulling force of 25 to 刈 (g). -20- 200407473 Brief description of the diagram ^ Figure 1 shows a schematic An explanatory diagram of an example of a structure of a wire kneading machine including a disconnection preventing device according to the first paste embodiment of the present invention; FIG. = Shows a configuration example of one of the components of the disconnection preventing device according to the first embodiment An enlarged perspective view; FIG. 3 is a partial cross-sectional view schematically showing a structure of a peripheral surface of a rotatable roller that is a component of a disconnection preventing device; FIG. 4 is a view showing a disconnection preventing device according to a second embodiment of the present invention A partially enlarged perspective view of a configuration example of one of the components; FIG. 5 schematically illustrates a typical structure of a conventional line kneading machine and an example of a line kneading step and step. Table symbol description Τ_〇, Τ-1 , Τ-2 , Τ-3 Pulling force Y1 First original line Y2 Second original line Y3 Strand 1 First line feed weft bobbin 2 Spring tensioner 3 Rotary roller 3a First groove portion 3b Second groove Groove part 3c Elastic layer 3d Bulge 4 Guide roller -21- Ball tensioner Twist mandrel Mandrel tank section Second thread feed weft tube Balloon guide Feed roller Winding section Flat top round head Rotary shaft Leaf spring -22-

Claims (1)

^υ/473 ,、申請專利範圍: 種斷線防止裝置,包含: —扯力減緩單元,其配置於一紗的一行進路徑上,並 可用以當拉力超過一預設拉力時將該紗以對應於該紗的 t力之一進給量確實地進給至一下游侧。 2 ’如申請專利範圍第1項之斷線防止裝置, 其中該拉力減緩單元包括一以一固定轉速旋轉的可旋 轉滾子,該可旋轉滾子包括一紗進給量增加及減少部, 藏紗進給量增加及減少部係用於與該紗拉力的增高及降 低相對應地基於該紗的行為而即刻地增加及減少該紗進 給量。 •如申請專利範圍第2項之斷線防止裝置, 其中該紗進給量增加及減少部係包括一獲取及進給結 構’該獲取及進給結構係用於在該紗產生異常拉力時相 對於拉力起伏引出該紗並用以將該紗以一所需要進給量 即刻地進給至一下游側。 4·如申請專利範圍第1項之斷線防止裝置, 其中該拉力減緩單元包括一藉由壓力接觸該紗之可旋 轉滾子,且當該紗的拉力超過一預定值時藉由握持住該 紗而使該紗相對於該可旋轉滾子之一壓力接觸力增高。 5 ·如申請專利範圍第1項之斷線防止裝置, 其中該拉力減緩單元包括一可旋轉滾子及一引導滾子 ’且該紗以鑛齒狀通過該可旋轉滾子及該引導滾子上方。 6. 一種紗處理機,包含: 200407473 一線進給部; β 一拉1減緩單元,其配置紗的—行進路徑上,並 以當拉力超過—預設拉力時將該紗以對應於該紗拉 、進銥臺確實地進給至一下游側;及 一紗處理部, 〜卞儿⑽汉|…热咏延給部與該紗處 #(間的該行進路徑上。 =請專利範園第”之紗處理機,其中讀紗處 扭轉心軸。 8· 一種線搓合機,包含· 一線進給部; 行進路徑上,並 以對應於該紗拉 及 一拉力減緩單元,其配置於一紗的一 可用以當拉力超過一預設拉力時將該紗 力的一進給量確實地進給至一下游侧; 一紗處理部;及 一進給滾子;及 一股線捲繞部, 其中該拉力減緩單元設置於該 之間的該行進路徑上,& $進―與孩紗處理部 其中孩進給滾子設置於該紗處理部 間且可用>7 ϋ夕 〜月又、、泉捲繞邵之 了用以知一股線過度進給至該股線捲纟 9_如申請專利範園第8項之線搓合機, ^ 其中該拉力減緩單元為一以一 滾子,且該進給滾子 :…疋轉的可旋轉 ^邊可從轉滾子的一結構相同 200407473 之結構,且該可旋轉滚子及該進給滾子支撐在一相同的 旋轉軸上。^ υ / 473 、 Scope of patent application: A disconnection prevention device, including:-a pull force reduction unit, which is arranged on the travel path of a yarn, and can be used to pull the yarn into a yarn when the pulling force exceeds a preset pulling force; One feed amount corresponding to the t-force of the yarn is surely fed to a downstream side. 2 'As in the disconnection preventing device of the first scope of the patent application, wherein the tension reduction unit includes a rotatable roller rotating at a fixed speed, the rotatable roller includes a yarn feed amount increase and decrease portion, The yarn feed amount increase and decrease portion is used to immediately increase and decrease the yarn feed amount based on the behavior of the yarn corresponding to the increase and decrease of the yarn tension. • If the device for preventing thread breakage in item 2 of the scope of patent application, wherein the yarn feed amount increase and decrease department includes an acquisition and feed structure 'the acquisition and feed structure is used to relatively The yarn is pulled out due to tension fluctuations and used to feed the yarn immediately to a downstream side with a required feed amount. 4. The disconnection preventing device according to item 1 of the scope of patent application, wherein the tension reducing unit includes a rotatable roller contacting the yarn by pressure, and holding the yarn when the tension of the yarn exceeds a predetermined value The yarn increases the pressure contact force of the yarn with respect to one of the rotatable rollers. 5. The disconnection preventing device according to item 1 of the scope of the patent application, wherein the tension reducing unit includes a rotatable roller and a guide roller ', and the yarn passes through the rotatable roller and the guide roller in a ore-like shape. Up. 6. A yarn processing machine, comprising: 200407473 one-line feed section; β one-pulling 1 mitigation unit, which is arranged on the travel path of the yarn, and when the pulling force exceeds the preset pulling force, the yarn is corresponding to the yarn pulling , The feed iridium table is surely fed to a downstream side; and a yarn processing section, ~ 卞 儿 ⑽ 汉 | ... Reyongyan feed section and the yarn ## on the path of travel. = Please Patent No. "Yarn processing machine, in which the mandrel is twisted at the yarn reading position. 8 · A thread kneading machine, including · a thread feed section; on the travel path, and corresponding to the yarn pull and a tension reduction unit, which is arranged in a A yarn can be used to reliably feed a feed amount of the yarn force to a downstream side when the pulling force exceeds a preset pulling force; a yarn processing section; and a feed roller; and a yarn winding section Where the tension reduction unit is set on the travel path between the & $ 进 ― and the child yarn processing unit where the child feed roller is installed between the yarn processing unit and available > 7 The spring coil is used to know that a strand is over-fed to the strand. 9_ If the line kneading machine of the patent application Fanyuan No. 8 is used, ^ The tension reduction unit is a roller, and the feed roller: ... rotatable ^ can be turned from the roller A structure with the same 200407473 structure, and the rotatable roller and the feed roller are supported on the same rotation axis.
TW092103907A 2002-02-28 2003-02-25 Thread breakage preventing apparatus and yarn processing machine having thread breakage preventing units TWI238863B (en)

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US20030159424A1 (en) 2003-08-28
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JP3960418B2 (en) 2007-08-15

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