WO2018094224A1 - Biochemical reactor - Google Patents

Biochemical reactor Download PDF

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Publication number
WO2018094224A1
WO2018094224A1 PCT/US2017/062325 US2017062325W WO2018094224A1 WO 2018094224 A1 WO2018094224 A1 WO 2018094224A1 US 2017062325 W US2017062325 W US 2017062325W WO 2018094224 A1 WO2018094224 A1 WO 2018094224A1
Authority
WO
WIPO (PCT)
Prior art keywords
tank
divider
circulation
fluid
biochemical reactor
Prior art date
Application number
PCT/US2017/062325
Other languages
French (fr)
Inventor
Peter J. Hall
Original Assignee
Mih Water Treatment, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US15/358,069 external-priority patent/US9909097B1/en
Priority claimed from US15/358,050 external-priority patent/US9890354B1/en
Priority claimed from US15/468,038 external-priority patent/US9909092B1/en
Priority claimed from US15/468,043 external-priority patent/US9920291B1/en
Application filed by Mih Water Treatment, Inc. filed Critical Mih Water Treatment, Inc.
Priority to AU2017363198A priority Critical patent/AU2017363198A1/en
Priority to EP17871140.4A priority patent/EP3541919A4/en
Priority to CA3044536A priority patent/CA3044536A1/en
Publication of WO2018094224A1 publication Critical patent/WO2018094224A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/08Aerobic processes using moving contact bodies
    • C02F3/085Fluidized beds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • C02F3/104Granular carriers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • C02F3/2833Anaerobic digestion processes using fluidized bed reactors
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • C02F3/2866Particular arrangements for anaerobic reactors
    • C02F3/2873Particular arrangements for anaerobic reactors with internal draft tube circulation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes
    • C02F3/302Nitrification and denitrification treatment
    • C02F3/305Nitrification and denitrification treatment characterised by the denitrification
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M25/00Means for supporting, enclosing or fixing the microorganisms, e.g. immunocoatings
    • C12M25/16Particles; Beads; Granular material; Encapsulation
    • C12M25/20Fluidized bed
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/02Fluid flow conditions
    • C02F2301/026Spiral, helicoidal, radial
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Definitions

  • This disclosure relates to a biochemical reactor with an unclogging pipe, side nozzles, a fixed feed conduit, a tank inlet disposed above a lower divider, and a lower divider support structure.
  • Biochemical reactors which circulate fluid may be used in a variety of applications.
  • Biochemical reactors may utilize biodegradation performed by microorganisms within the reactor. The biodegradation may be used to produce desired products, to remove specific elements or compounds from ground water and waste water, to perform conversion of ground water and waste water, and/or other utilizations.
  • biochemical reactors may be used for both nitrification (ammonia removal) and denitrification (nitrate removal).
  • Biochemical reactors may be configured to accommodate immobilized carriers, porous materials that provide a large surface area upon which live microorganisms are immobilized. Due to the microorganisms' affinity to the carrier material, the microorganisms (e.g., bacteria) may be maintained or confined within the reactor and may be highly concentrated. Biodegradation within a biochemical reactor utilizing immobilized carriers may proceed as raw fluid or influent is fed to the reactor and stirred or agitated such that the liquid comes into contact with the immobilized carriers.
  • immobilized carriers porous materials that provide a large surface area upon which live microorganisms are immobilized. Due to the microorganisms' affinity to the carrier material, the microorganisms (e.g., bacteria) may be maintained or confined within the reactor and may be highly concentrated. Biodegradation within a biochemical reactor utilizing immobilized carriers may proceed as raw fluid or influent is fed to the reactor and stirred or agitated such that the liquid comes into contact with the immobilized carriers.
  • Bioreactors may be capable of performing highly specific reactions by utilizing the biodegradation by the microorganisms.
  • Bioreactor applications may include production of alcohol and antibiotics, removal of trace petroleum hydrocarbons and nitrogen from ground water and waste water, removal of nitrates from ground water, waste water, or salt water, and/or other applications.
  • bioreactors may be utilized in denitrification systems which treat aquatic salt water from commercial aquariums or ground water contaminated with chemical fertilizers.
  • Immobilized carriers may become very buoyant due to gases which are produced during many biodegradation processes. Due to the high buoyancy of the immobilized carriers, it may be difficult to continuously stir or circulate the immobilized carriers within the raw fluid. Continuously stirring or circulating the immobilized carriers within the raw fluid may ensure efficient biodegradation.
  • immobilized carriers in biochemical reactors used in denitrification systems may generate nitrogen gas during the biodegradation process and may tend to float to the top of the reactor such that they are difficult to stir or circulate within the reactor. Therefore, uniform distribution of the immobilized carriers in bioreactors under high nitrite loading conditions may be difficult.
  • Conventional bioreactors may include an impeller within the bioreactor to stir and disperse the immobilized carriers within the fluid in the reactor.
  • immobilized carriers are particularly fragile, and such impellers impart shear stress on the immobilized carriers to an extent that the immobilized carriers may become damaged.
  • it may be difficult to remove or dislodge immobilized carriers disposed at the bottom of the tank such that the immobilized carriers are circulated throughout the bioreactor tank.
  • the biochemical reactor may include a tank configured to house immobilized carriers and fluid.
  • the immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials.
  • the immobilized carriers may be configured to remove one or more contaminants from the fluid.
  • the biochemical reactor may include a circulation conduit at least partially disposed within the tank.
  • the circulation conduit may include a circulation inlet opening and a circulation outlet opening.
  • the biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening.
  • the one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank.
  • the biochemical reactor may include an unclogging pipe configured to clear clogging of the circulation conduit.
  • the unclogging pipe may include an unclogging inlet opening and an unclogging outlet opening.
  • the biochemical reactor may include a tank configured to house immobilized carriers and fluid.
  • the immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials.
  • the immobilized carriers may be configured to remove one or more contaminants from the fluid.
  • the biochemical reactor may include a circulation conduit at least partially disposed within the tank.
  • the circulation conduit may include a circulation inlet opening and a circulation outlet opening.
  • the biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening.
  • the one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank.
  • the biochemical reactor may include one or more side nozzles configured to induce a tangential flow of fluid within the tank.
  • the one or more side nozzles may be disposed proximate to the circulation inlet opening and/or the circulation outlet opening.
  • the one or more side nozzles may include a portion extending parallel to the interior surface of the tank such that a tangential flow of fluid is induced within the tank.
  • the biochemical reactor may include a tank configured to house immobilized carriers and fluid.
  • the tank may include a first end and a second end.
  • the immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials.
  • the immobilized carriers may be configured to remove one or more contaminants from the fluid.
  • the biochemical reactor may include a circulation conduit at least partially disposed within the tank.
  • the circulation conduit may include a circulation inlet opening and a circulation outlet opening.
  • the circulation outlet opening may be disposed proximate to the second end.
  • the biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening.
  • the one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank.
  • the biochemical reactor may include a feed conduit having a feed outlet. The feed outlet may be disposed between the first end and the circulation inlet opening. The feed conduit may be disposed along a central axis of the circulation conduit. The feed conduit outlet may be immovable with respect to the circulation inlet opening. The feed conduit may be configured to induce a circulation motion of immobilized carriers and fluid into the circulation inlet opening.
  • the biochemical reactor may include a tank configured to house immobilized carriers and fluid.
  • the tank may include a first end and a second end.
  • the immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials.
  • the immobilized carriers may be configured to remove one or more contaminants from the fluid.
  • the biochemical reactor may include a circulation conduit at least partially disposed within the tank.
  • the circulation conduit may include a circulation inlet opening and a circulation outlet opening.
  • the circulation outlet opening may be disposed proximate to the second end.
  • the biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank.
  • the biochemical reactor may include a tank configured to house immobilized carriers and fluid.
  • the tank may include a first end
  • the tank recirculation port disposed proximate to the second end.
  • the tank recirculation port may be configured such that fluid is drawn from the tank through the tank
  • the biochemical reactor may include a tank inlet configured for feeding fluid into the tank.
  • the biochemical reactor may include a tank outlet configured for drawing fluid from the tank.
  • the tank outlet may be disposed proximate to the first end.
  • the biochemical reactor may include a first divider having a perforated area.
  • the first divider may include a disk shaped membrane mounted along an axis perpendicular to a central axis of the circulation conduit. The first divider may be disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers.
  • the biochemical reactor may include a second divider having a perforated area.
  • the second divider may include a disk shaped membrane mounted along an axis perpendicular to the central axis of the circulation conduit.
  • the second divider may be disposed between the circulation outlet opening and the second end for separating fluid from the immobilized carriers.
  • the first divider perforated area may provide fluid communication between the tank outlet and a tank recirculation area.
  • the tank recirculation area may include one or more regions between the first divider and the second divider.
  • the first divider may be configured such that no immobilized carriers exit the tank via the tank outlet.
  • the second divider perforated area may provide fluid communication between the tank recirculation port and the tank recirculation area.
  • the second divider may be configured such that no immobilized carriers exit the tank via the recirculation port.
  • the tank inlet may be disposed between the first divider and the second divider.
  • the biochemical reactor may include a tank configured to house immobilized carriers and fluid.
  • the tank may include a first end and a second end.
  • the immobilized carriers may include porous materials and live
  • the biochemical reactor may include a circulation conduit at least partially disposed within the tank.
  • the circulation conduit may include a circulation inlet opening and a circulation outlet opening.
  • the circulation outlet opening may be disposed proximate to the second end.
  • the biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank.
  • the biochemical reactor may include a tank
  • the tank recirculation port disposed proximate to the second end.
  • the tank recirculation port may be configured such that fluid is drawn from the tank through the tank
  • the biochemical reactor may include a tank inlet configured for feeding fluid into the tank.
  • the biochemical reactor may include a tank outlet configured for drawing fluid from the tank.
  • the tank outlet may be disposed proximate to the first end.
  • the biochemical reactor may include a first divider having a perforated area.
  • the first divider may include a disk shaped membrane mounted along an axis perpendicular to a central axis of the circulation conduit. The first divider may be disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers.
  • the biochemical reactor may include a second divider having a perforated area.
  • the second divider may include a disk shaped membrane mounted along an axis perpendicular to the central axis of the circulation conduit.
  • the second divider may be disposed between the circulation outlet opening and the second end for separating fluid from the immobilized carriers.
  • the first divider perforated area may provide fluid communication between the tank outlet and a tank recirculation area.
  • the tank recirculation area may include one or more regions between the first divider and the second divider.
  • the first divider may be configured such that no immobilized carriers exit the tank via the tank outlet.
  • the second divider perforated area may provide fluid communication between the tank recirculation port and the tank recirculation area.
  • the second divider may be configured such that no immobilized carriers exit the tank via the recirculation port.
  • the second divider may include a support structure configured to withstand variable loads.
  • the support structure may include a grating disposed between the second divider and the second end.
  • the variable loads may include one or more pressures
  • FIG. 1 illustrates a side view of a biochemical reactor, in accordance with one or more implementations.
  • FIG. 2 illustrates a cross-sectional view of the biochemical reactor taken along the line 2-2 of FIG. 1 , in accordance with one or more implementations.
  • FIG. 3 illustrates a cross-sectional view of the biochemical reactor between lines 2-2 and 3-3 of FIG. 1 , in accordance with one or more implementations.
  • FIG. 4 illustrates a side and sectional operational view of a biochemical reactor, in accordance with one or more implementations.
  • FIG. 5 illustrates a systematic view of a biochemical reactor, in accordance with one or more implementations.
  • FIG. 6 illustrates a side view of a biochemical reactor with a variable tank thickness, in accordance with one or more implementations.
  • FIG. 7 illustrates a sectional view of a biochemical reactor with a lower divider support structure, in accordance with one or more implementations.
  • FIG. 8 illustrates a conventional bioreactor with a centrifugal tube, in accordance with one or more implementations.
  • FIG. 9 illustrates a conventional bioreactor with a liquid current jet mechanism powered by an external pump, in accordance with one or more implementations.
  • FIGS. 1 -7 illustrate a biochemical reactor 100 which contains immobilized carriers 201 and a fluid such that biodegradation by microorganisms immobilized on the carriers may be utilized.
  • biochemical reactor 100 may include a tank 102, a tank inlet 106, a tank outlet 108, a circulation conduit 1 10, one or more vanes 1 12, an unclogging pipe 162, one or more side nozzles 164, a feed conduit 142, a first tank recirculation port 120, a second tank recirculation port 1 18, a first divider 1 14, a second divider 1 16, a grating 166, and/or other components.
  • biochemical reactor 100 may be configured for denitrification, the removal of nitrates from ground water, waste water, salt water, or aquarium water. In some implementations, biochemical reactor 100 may be utilized for nitrification or methane fermentation. In some implementations, biochemical reactor 100 may be utilized for reducing a level of ammonium nitrogen in fluids.
  • FIG. 1 illustrates a side view of a biochemical reactor 100, in accordance with one or more implementations.
  • biochemical reactor 100 may include a tank 1 02.
  • Tank 102 may have a substantially cylindrical shape and/or other shapes.
  • Tank 102 may be configured to hold a fluid such as water and immobilized carriers (e.g., immobilized carriers 201 as illustrated in FIG. 4).
  • Tank 102 may include a tank inlet 106 disposed proximate to a second end (e.g., bottom) of tank 102.
  • Tank 102 may include a tank outlet 108 disposed proximate to a first end (e.g., top) of tank 102.
  • tank inlet 106 and tank outlet 108 may be circular holes or ports disposed within a wall of tank 102.
  • tank inlet 106 and tank outlet 108 may include overflow walls, internal conduits, hoses, and/or other configurations.
  • influent e.g., raw, untreated, contaminated, partially treated, and/or other fluids
  • effluent e.g., treated fluid
  • the size of the tank 102 may be proportional to a desired volumetric flow rate of fluid into inlet 1 06. For example, if one gallon per minute (gpm) of influent enters tank inlet 1 06, and it is desired that the influent have at least a 30 minute retention time within the interior of tank 102, tank 102 may have a volumetric capacity of at least 30 gallons, between 40 and 60 gallons, and/or other capacities. In some implementations, tank 102 capacity may be dependent on a capacity of the pumps used with tank 102.
  • gpm gallon per minute
  • tank 102 may include a cover 1 04.
  • tank outlet 108 may be disposed in cover 1 04.
  • tank 102 may be formed from two pieces. In some embodiments, tank 102 may be formed from two pieces.
  • tank 102 may be fabricated in one integral piece, from a plurality of pieces, and/or other constructions facilitating tank 102 to hold fluid.
  • cover 104 may attach to a first divider 1 14 proximate the first end.
  • first divider 1 14 may include a top disk 134 which spans the width of tank 102 such that top disk 134 intersects a periphery of tank 102.
  • a second divider 1 16 may be disposed proximate to the second end. Second divider 1 16 may span the width of tank 1 02. In some implementations, second divider 1 16 may be mounted to an interior surface of tank
  • first divider 1 14 and second divider 1 1 6 may be substantially perpendicular to tank 102 wall. In some implementations, first divider 1 14 and/or second divider 1 16 may be disposed at an angle with tank 102 wall. In some implementations, first divider 1 14 and/or second divider 1 16 may include a flat surface, an irregular surface, an asymmetrical surface, and/or other surfaces.
  • FIG. 2 illustrates a cross-sectional view of biochemical reactor 100 taken along the line 2-2 of FIG. 1 , in accordance with one or more implementations. As shown in FIG.
  • second divider 1 16, similar to first divider 1 14, may include a bottom disk 136 and a perforated member 132.
  • Top disk 134 and bottom disk 136 may be circular.
  • Top disk 134 and bottom disk 1 36 may be constructed from flat sheets of fiber reinforced plastic and/or other materials having a plurality of holes 160 equidistantly or substantially equidistantly spaced near a periphery of top disk 134 and bottom disk 136.
  • the plurality of holes 160 may be disposed radially outwardly from the center of top disk 134 and bottom disk 136.
  • first divider 1 14 and/or second divider 1 16 may include perforated members 130 and 132 respectively.
  • perforated members 1 30 and 1 32 may include thin and porous screen-like sheets.
  • perforated members 130 and132 may define a perforated area of first divider 1 14 and second divider 1 1 6 respectively.
  • perforated members 130 and1 32 may be annulus shaped, ring shaped, and/or shaped by a region bounded by two concentric circles.
  • perforated members 1 30 and132 may be sized to cover all of holes 160 in top disk 134 and bottom disk 1 36. In some implementations, perforated members 1 30 and 1 32 may not cover a center area of top disk 134 and bottom disk 136.
  • perforated members 130 and 132 may be formed from 1 /8 inch thick polyvinylchloride (PVC) having 1/8 inch diameter holes and/or other components.
  • perforated members 130 and132 may function as a screen, filter, sieve, strainer, net, mesh, sponge, and/or other device by which immobilized carriers 201 , individual ones of immobilized carriers 201 having a diameter of approximately 1 /4 inch, are prevented from passing there through.
  • immobilized carriers 201 may be utilized depending upon a size of immobilized carrier 201 .
  • top disk 134 and bottom disk 136 may be formed with a series of holes or perforations such that the perforated areas are part of top disk 134 and bottom disk 136.
  • individual ones of first divider 1 14 and second divider 1 16 may be formed from one item having perforations therein.
  • first divider 1 14 may be formed from multiple items including at least top disk 134, perforated member 130, and/or other items.
  • second divider 1 16 may be formed from multiple items including at least bottom disk 136, perforated member 132, and/or other items.
  • first divider 1 14 and second divider 1 16 may not be disposed proximate to a periphery of first divider 1 14 and second divider 1 1 6. In some implementations, the perforated area of first divider 1 14 and second divider 1 16 may not be annularly-shaped.
  • biochemical reactor 100 may include one or more vanes 1 12 disposed proximate to circulation outlet opening 138 (described below in connection with FIG. 4).
  • One or more vanes 1 1 2 may be configured to cause immobilized carriers 201 and the fluid exiting circulation outlet opening 138 to enter into a helical pattern as immobilized carriers 201 and the fluid recirculate through tank 1 02.
  • one or more vanes 1 12 may direct immobilized carriers 201 such that immobilized carriers 201 rotate about a longitudinal axis of circulation conduit 1 10 (described below in connection with FIG. 4) while also circulating through the interior of the circulation conduit 1 10 and the interior of tank 102.
  • the helical circulation of immobilized carriers 201 may facilitate uniform distribution of immobilized carriers 201 throughout carrier zone 1 56 (described below in connection with FIG. 4) in biochemical reactor 1 00.
  • vanes 1 12 there may be eight (for example) curved vanes 1 12, with individual vanes immediately adjacent a respective one of the openings forming circulation outlet opening 138.
  • Vanes 1 12 may be attached to an exterior surface of circulation conduit 1 10 by fiber reinforced plastic and/or other configurations.
  • vanes 1 12 may be spaced from circulation opening 138.
  • vanes 1 12 may be curved to help induce the helical movement of immobilized carriers 201 and fluid about circulation conduit 1 10.
  • vanes 1 12 may not extend into perforated member 132 such that immobilized carriers 201 and fluid exiting circulation outlet opening 138 are not forced to immediately "bounce" or reflect off the sides of the interior surface of tank 102.
  • vanes 1 12 may be interchanged with other apparatus for helically moving immobilized carriers 201 in fluid motion about circulation conduit 1 10.
  • vanes 1 12 may be interchanged with at least one helically shaped blade at least partially extending around a periphery of circulation conduit 1 10.
  • vanes 1 12 may be interchanged with at least one straight, curved, or angled blade, plate, or fin.
  • biochemical reactor 100 may include one or more one or more side nozzles 164.
  • the one or more side nozzles 164 may be configured to induce a tangential flow of fluid within tank 102.
  • the one or more side nozzles 1 64 may be disposed proximate to circulation inlet opening 140 (described below in connection with FIG. 4).
  • the one or more side nozzles 1 64 may include a portion extending parallel to the interior surface of tank 102 such that a tangential flow of fluid is induced within tank 102.
  • the one or more side nozzles 164 may comprise at least four side nozzles. In some implementations, the at least four side nozzles 164 may be disposed proximate to first divider 1 14 and second divider 1 16. In some implementations, a first nozzle and a second nozzle of the at least four nozzles 164 may be disposed between first divider 1 14 and second divider 1 1 6. In some implementations, the first nozzle and the second nozzle may be located adjacent to first divider 1 14. In some implementations, a third nozzle and a fourth nozzle of the at least four nozzles 164 may be disposed between first divider 1 14 and second divider 1 16. In some implementations, the third nozzle and the fourth nozzle may be located adjacent to second divider 1 1 6.
  • FIG. 3 illustrates a cross-sectional view of biochemical reactor 100 between lines 2-2 and 3-3 of FIG. 1 , in accordance with one or more implementations.
  • individual ones of the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may comprise a first portion.
  • the first portion may extend perpendicular to the interior surface of tank 102.
  • individual ones of the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may comprise a second portion.
  • the second portion may extend parallel to the interior surface of tank 102. As shown in FIG.
  • the first nozzle may be disposed opposite the second nozzle and the third nozzle may be disposed opposite the fourth nozzle. In some implementations, the first nozzle and the second nozzle may overlap the third nozzle and the fourth nozzle respectively. (38) In some implementations, the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may be constructed from stainless steel and/or other materials. In some implementations, individual ones of the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may comprise a pipe having a diameter of 2 inches and/or other dimensions.
  • immobilized carriers 201 may become buoyant and accumulate below first divider 1 14.
  • the first nozzle and the second nozzle may facilitate recirculation of accumulated immobilized carriers 201 by inducing a tangential flow.
  • the first nozzle and the second nozzle may facilitate a separate flow of water below first divider 1 14 to agitate accumulated immobilized carriers 201 and release entranced nitrogen gas.
  • immobilized carriers may be resting above second divider 1 16 during treatment of fluids that do not produce nitrogen gas (e.g., perchlorate).
  • the third nozzle and the fourth nozzle may facilitate agitation of immobilized carriers resting above second divider 1 16.
  • biochemical reactor 100 may include a tank inlet 106.
  • tank inlet 1 06 may be disposed between first divider 1 14 and second divider 1 16.
  • tank inlet 106 may be disposed proximate to second divider 1 16 such that a time of the fluid being treated by immobilized carriers 201 is maximized.
  • tank inlet 106 may be disposed above second divider 1 1 6 such that influent entering biochemical reactor 100 does not damage second divider 1 16 responsive to a lack of circulation during operation of biochemical reactor 100.
  • second divider 1 1 6 may be damaged responsive to circulation flow being stopped during full flow operation if inlet flow is below second divider 1 16.
  • tank inlet 106 may be disposed such that backflow of water from biochemical reactor 100 and loss of immobilized carriers 201 from biochemical reactor 1 00 is prevented. In some implementations, tank inlet 106 may be disposed such that a helical fluid flow is induced in tank 102. For example, as shown in FIG. 3, tank inlet 106 may include a portion extending parallel to the interior surface of tank.
  • tank inlet 106 may be constructed from stainless steel and/or other materials. In some implementations, a diameter of tank inlet 106 may be 4 inches and/or other dimensions. In some implementations, responsive to a differential pressure, strain, and/or curvature of second divider 1 1 6 exceeding a predetermined threshold, a fluid flow to tank inlet 106 may be suspended.
  • biochemical reactor 100 may include one or more pressure sensors configured to convey information related to a differential pressure between first divider 1 14 and second divider 1 16. In some implementations, responsive to the differential pressure exceeding the predetermined threshold, the fluid flow to tank inlet 106 may be suspended.
  • biochemical reactor 100 may include a strain gauge configured to convey information related to a strain on second divider 1 16. In some implementations, responsive to the strain exceeding the predetermined threshold, the fluid flow to tank inlet 106 may be suspended.
  • biochemical reactor 100 may include one or more optical sensors configured to convey information related to a curvature of second divider 1 16. In some implementations, responsive to the curvature exceeding the predetermined threshold, the fluid flow to tank inlet 106 may be suspended. (45) In some implementations, biochemical reactor 100 may include a tank outlet 108. In some implementations, tank outlet 108 may be disposed proximate the first end. In some implementations, tank outlet 108 may be disposed above first divider 1 14. In some implementations, first divider 1 14 may prevent the passage of immobilized carriers 201 to tank outlet 1 08. In some implementations, first divider 1 14 may facilitate the fluid being treated to pass through the perforated area such that effluent may be drawn from tank outlet 108.
  • first divider 1 14 and second divider 1 1 6 may define a first carrier-free zone 154 above first divider 1 14, a second carrier-free zone 158 below second divider 1 16, and a carrier zone 156 in the area located between first divider 1 14 and second divider 1 16.
  • carrier zone 156 may include an area in which fluid is being treated by immobilized carriers 201 .
  • FIG. 4 illustrates a side and sectional operational view of biochemical reactor 100, in accordance with one or more implementations. As shown in FIG. 4, carrier zone 156 includes an area within biochemical reactor 100 where immobilized carriers 201 are uniformly or substantially uniformly circulated such that biodegradation by immobilized carriers 201 is utilized.
  • biochemical reactor 100 may include a circulation conduit 1 10 at least partially disposed within tank 102.
  • circulation conduit 1 10 may be disposed within carrier zone 156.
  • circulation conduit 1 1 0 may extend outside carrier zone 156, outside tank 102, and/or other configurations.
  • circulation conduit 1 10 may include a cylindrical and tubular member having an upper end and a lower portion disposed opposite from the upper end.
  • circulation conduit 1 10 may include a circulation inlet opening 140 and a circulation outlet opening 138.
  • circulation inlet opening 140 may be circular and may be disposed at the upper end of circulation conduit 1 10.
  • circulation outlet opening 138 may be disposed opposite from circulation inlet opening 140.
  • circulation outlet opening 138 may be disposed at the lower portion of circulation conduit 1 10.
  • circulation conduit 1 1 0 may be positioned along a longitudinal axis of tank 102, along a central axis of tank 102, and/or other positions. In some implementations, circulation conduit 1 1 0 is free from any restrictions or tapers which may initiate clogging or packing of immobilized carriers 201 within circulation conduit 1 10.
  • a diameter of circulation conduit 1 10 may be 1/3 to 1 /15 of a diameter of tank 102. In some implementations, the diameter of circulation conduit 1 10 may be 1 /5 to 1 /10 of the diameter of tank 102. In some
  • the diameter of circulation conduit 1 10 may be dependent on a desired capacity of bioreactor 100.
  • the diameter for tank 102 may be approximately 49 inches and the diameter of circulation conduit 1 10 may be 8 inches.
  • circulation conduit 1 10 may include an oval tube, a tube with changing diameters, a square tube, and/or other tubes.
  • circulation conduit 1 1 0 may be constructed from fiber reinforced plastic and/or other materials.
  • circulation conduit 1 1 0 may include a length at least greater than half the distance between first divider 1 14 and second divider 1 16. In some implementations, the length of circulation conduit 1 10 may be dependent on dimensions of other parts of biochemical reactor 100. (50) In some implementations, circulation inlet opening 140 may permit fluid and immobilized carriers 201 to enter into circulation conduit 1 10. In some
  • circulation outlet opening 138 may permit immobilized carriers 201 and fluid to exit circulation conduit 1 10.
  • an area of circulation inlet opening 140 and circulation outlet opening 138 may be selected to facilitate immobilized carrier 201 to pass there through.
  • circulation outlet opening 138 may be located in an exterior surface of the circulation conduit 1 10.
  • a bottom end of circulation conduit 1 10 may be closed off.
  • the bottom end of circulation conduit 1 10 may be adjacent to bottom disk 136.
  • fluid traversing through circulation conduit 1 1 0 may not be permitted to immediately enter second carrier-free zone 1 58.
  • bottom disk 136 may block the passage of the fluid in the area immediately surrounding the periphery of circulation conduit 1 10 near the second end of tank 102.
  • holes 160 formed in bottom disk 136 and covered by the perforated member 132 may permit passage of the fluid to second carrier-free zone 1 58.
  • circulation outlet opening 1 38 may include a series of tubes or pipes extending from circulation conduit 1 10 at an angle to induce helical motion to immobilized carriers 201 and fluid.
  • circulation outlet opening 138 may include a plurality of slit-shaped openings or slots that extend through the wall of circulation conduit 1 10.
  • the plurality of slit-shaped openings may be formed in the lower portion of circulation conduit 1 10.
  • circulation outlet opening 1 38 may include oval-shaped openings, circular openings, square-shaped openings, curved slits, perforated patterns, and/or other openings facilitating passage of immobilized carriers 201 there through.
  • circulation outlet opening 138 may include eight slit-shaped openings.
  • the eight slit- shaped openings may be equidistantly spaced about the periphery of circulation conduit 1 10.
  • a total rectangular net cross-sectional area of the eight slit-shaped openings may be at least equal to the circular cross-sectional area of circulation conduit 1 10.
  • circulation outlet opening 138 may include an area such that immobilized carriers 201 traversing through circulation conduit 1 10 do not pack, choke, or clog near the bottom of circulation conduit 1 10.
  • the net cross-sectional area of circulation outlet opening 138 may be at least 50% greater than the cross-sectional area of circulation conduit 1 10 to prevent choking of immobilized carriers 201 within circulation conduit 1 1 0 at maximum loading conditions.
  • the net cross-sectional area of circulation outlet opening 138 may be approximately 75 square inches, and the cross-sectional area of circulation conduit 1 10 may be approximately 50 square inches.
  • biochemical reactor 100 may include an unclogging pipe 162.
  • Unclogging pipe 162 may be configured to clear clogging of circulation conduit 1 10.
  • unclogging pipe 162 may include an unclogging inlet opening and an unclogging outlet opening.
  • second divider 1 16 may include an aperture.
  • the unclogging outlet opening may be coupled to the second divider 1 16 aperture.
  • unclogging pipe 1 62 may extend beyond a surface of second divider 1 16 into circulation conduit 1 10. In some implementations, Unclogging pipe 162 may extend along a central axis of circulation conduit 1 10. In some
  • unclogging pipe 1 62 may be constructed from stainless steel and/or other materials. In some implementations, unclogging pipe 1 62 may have a diameter of 3/8 inch. In some implementations, unclogging pipe 162 may include a flex line configured to prevent unclogging pipe 162 from breaking responsive to a movement of biochemical reactor 100, a movement of unclogging pipe 162, and/or other movements.
  • the unclogging inlet opening may be coupled to a pressure generating device.
  • pressurized air generated by the pressure generator may be delivered to circulation conduit 1 10 via the unclogging outlet opening.
  • the pressure generator may be configured to deliver pressurized air during a non-operation period of biochemical reactor 100 to prevent a disruption of biochemical reactor 100 normal operations.
  • biochemical reactor 100 may include a feed conduit 142.
  • feed conduit 142 may include a feed outlet 144.
  • fluid flow may be directed out of feed outlet 144 into circulation conduit 1 10.
  • the fluid flow emanating from feed outlet 144 may be obtained by pumping fluid from a first recirculation port 120, a second recirculation port 1 18, and/or other ports.
  • first recirculation port 120 may be disposed above first perforated member 130 in first carrier-free zone 1 54.
  • first recirculation port 1 20 may be configured such that no immobilized carriers 201 exit tank 1 02 when fluid is drawn from tank 102 by first recirculation port 120.
  • second recirculation port 1 18 may be disposed below second perforated member 132 in second carrier-free zone 158. Second recirculation port 1 18 may be configured such that no immobilized carriers 201 exit tank 102 via second recirculation port 1 18.
  • second recirculation port 1 18 may be formed by a tube having an inlet disposed within second carrier-free zone 158.
  • an end portion of second recirculation port 1 18 may include a bend such that the inlet opening to second recirculation port 1 1 8 is angled downwardly and disposed proximate to the second end of tank 102 to prevent the drawing of immobilized carrier 201 towards perforated member 1 32.
  • feed conduit 142 may be configured to induce a circulation motion of immobilized carriers 201 and fluid into circulation inlet opening 140.
  • feed conduit 142 may be disposed directly above a center of circulation conduit 1 10.
  • first divider 1 14 may include an aperture 150.
  • feed conduit 142 outlet may be coupled to aperture 150.
  • aperture 150 may include a seal (not shown) which prevents immobilized carriers 201 from passing through any space between first divider 1 14 and an exterior surface of feed conduit 142.
  • feed conduit 142 may not extend beyond a surface of first divider
  • feed conduit 142 may be disposed along the central axis of circulation conduit 1 10.
  • feed conduit 142 outlet may be immovable with respect to circulation inlet opening 140.
  • a threaded clasp-type member 148 may apply a force against the exterior surface of feed conduit 142 to hold feed conduit 142 in place such that feed conduit 142 is immovable with respect to circulation inlet opening 140.
  • a distance between first divider 1 14 and circulation inlet opening 140 may be equivalent to a diameter of circulation inlet opening 140.
  • a distance between feed outlet 144 and circulation inlet opening 140 may be equivalent to the diameter of circulation inlet opening 140.
  • the diameter of circulation inlet opening may be 18 inches and the distance between feed outlet 144 and circulation inlet opening 140 may be18 inches.
  • feed conduit 142 may be rod-shaped.
  • feed conduit 142 may include a cylindrical and hollow tube.
  • feed conduit 142 may be constructed from stainless steel and/or other materials.
  • the fluid may include one or more contaminants.
  • a flow rate of fluid in feed conduit 142 may be adjusted based on the one or more contaminants and a concentration of the one or more contaminants.
  • the fluid flow rate may be increased.
  • fluid flow out of feed outlet 144 into circulation conduit 1 10 may induce a circulation motion of immobilized carrier 201 and fluid into circulation inlet opening 140, out of circulation outlet opening 1 38, through the interior of tank 102, and again into circulation inlet opening 140.
  • the induced flow effect may draw immobilized carriers 201 into circulation conduit 1 10 at a greater flow rate than the flow rate exiting feed outlet 144.
  • the inlet influent volumetric flow rate into biochemical reactor 100 may be one gpm
  • the recirculation volumetric flow rate exiting feed outlet 144 may be 1 0 gpm
  • the induced volumetric flow rate of immobilized carriers 201 and fluid through circulation conduit 1 10 may be approximately 40 to 50 gpm.
  • the velocity of fluid flowing through circulation conduit 1 10 may be at least 13 ft/s when treating nitrates (a gas producing contaminant).
  • the flow rate may be minimized to prevent unnecessary contact and wear of immobilized carriers 201 when treating non-gas producing contaminants.
  • circulation inlet opening 140 may include a circulation inlet cross-sectional area of a predetermined relationship to the feed outlet 144 cross-sectional area such that when fluid flow is directed out of feed outlet 144 toward circulation conduit 1 10, the volumetric circulation flow rate of immobilized carriers 201 and fluid through circulation conduit 1 10 is at least three times greater than a volumetric flow rate of fluid flow through feed outlet 144.
  • the volumetric circulation flow rate of immobilized carriers 201 and fluid through circulation conduit 1 10 may be four to ten times greater than the volumetric flow rate of fluid flow through feed outlet 144.
  • circulation inlet cross-sectional area may be at least four times, ten times, and/or other amounts greater than the feed outlet cross-sectional area.
  • FIG. 5 illustrates a systematic view of a biochemical reactor, in accordance with one or more implementations.
  • biochemical reactor 100 may be incorporated in a partial assembly of a denitrification system.
  • the denitrification system may include a deaeration reactor 200 along with biochemical reactor 100.
  • Deaeration reactor 200 may be an implementation of biochemical reactor 100, a series of biochemical reactors 1 00, and/or other devices for removing oxygen from raw influent.
  • the raw influent may be fed to the system at a system inlet 202 where it is pumped into deaeration reactor 200 by a pump 204 to remove oxygen from the influent prior to treatment by bioreactor 100.
  • raw influent may be retained within deaeration reactor 200 for approximately 20-45 minutes and/or other durations. In some implementations, the duration of raw influent retention within deaeration reactor 200 may be dependent on an oxygen content of the raw influent. In some implementations, after sufficient oxygen has been removed from the raw influent, a pump 206 may pump the effluent from deaeration reactor 200 into inlet 106 of biochemical reactor 100.
  • a pump 208 may pump the fluid along a recirculation line 212 into feed conduit 142.
  • an extent to which fluid is drawn from first recirculation port 120 or second recirculation port 1 1 8 may depend on a point in time when the denitrification system is operated.
  • Immobilized carriers 201 may not be buoyant at start-up of biochemical reactor 100.
  • immobilized carriers 201 may be disposed proximate to the second end of tank 102, directly above second divider 1 16.
  • approximately 80% of the recirculation flow may be drawn from first recirculation port 120 and 20% from the second recirculation port 1 18 at start-up such that immobilized carriers 201 are drawn toward perforated member 130 and circulated in carrier zone 156.
  • biochemical reactor 100 may reach a steady state. In some implementations, approximately 40% of the recirculation flow may be drawn from first recirculation port 120 and 60% from the second recirculation port 1 18 at steady state.
  • tank 102 wall may be reinforced to prevent damages from warping.
  • warping of tank 102 sidewalls may be caused by an increased load resistance of second divider (described below in connection with FIG. 7).
  • tank 1 02 may include a first thickness.
  • at least a portion of tank 1 02 may include a reinforced structure.
  • the reinforced structure may include a second thickness greater than the first thickness.
  • FIG. 6 illustrates a side view of a biochemical reactor with a variable tank thickness, in accordance with one or more implementations. As shown in FIG.
  • a mid-section of tank 1 02 may include the first thickness TV
  • first thickness may increase toward the first end and the second end.
  • the first end and the second end may include the second thickness T 2 .
  • first thickness Ti may be 1 /4 inch and second thickness T 2 may be 3/8 inch.
  • an entirety of tank 102 wall may be thickened.
  • FIG. 7 illustrates a sectional view of a biochemical reactor with a lower divider support structure, in accordance with one or more implementations.
  • at least second divider 1 1 6 includes a support structure configured to withstand variable loads.
  • the support structure may include a grating 1 66 disposed between second divider 1 1 6 and the second end.
  • the variable loads may include one or more pressures exerted by fluid within tank 102 and circulation conduit 1 1 0. In some
  • the support structure may include a ring 1 68 disposed above a periphery of second divider 1 1 6.
  • a sealant 1 70 may be disposed between ring 1 68 and second divider 1 1 6 such that, responsive to a deformation of second divider 1 1 6, immobilized carriers 201 are entrapped between first divider 1 14 and second divider 1 1 6.
  • sealant 1 70 may include silicone and/or other materials.
  • grating 166 may include fiberglass grating.
  • fiber glass grating 166 may include a resin coating.
  • the resin coating may be configured to comply with NSF 60 and NSF 61 requirements.
  • fiberglass grating 166 may have a thickness of four inches and/or other thicknesses.
  • stainless steel grating 166 may be constructed using stainless steel and/or other materials. In some implementations, stainless steel grating 166 may have a thickness of two inches and/or other thicknesses.
  • the support structure may include a hollow tube 158 disposed between grating 166 and the second end.
  • hollow tube 1 58 may be coupled to grating 166 and the second end along the central axis of circulation conduit 1 10.
  • hollow tube 158 may be configured to provide support for grating 1 66.
  • hollow tube 158 may prevent a deformation of grating 166.
  • hollow tube 158 may provide support for at least a center of grating 166.
  • FIG. 8 illustrates a conventional bioreactor with a centrifugal tube.
  • bioreactor 50 may include a centrifugal tube 1 .
  • Centrifugal tube 1 may have a curved end 2. Curved end 2 may be disposed proximate to outlet 1 0.
  • Centrifugal tube 1 may be mounted on a rotary shaft 8 within the interior of the bioreactor tank 4. Centrifugal tube 1 may be rotated such that a centrifugal force is generated. The centrifugal force may draw the immobilized carriers into the top inlet of the centrifugal tube 1 , through the interior length 1 1 of the tube and out of the outlet 10 disposed near the bottom of the reactor.
  • Shaft 8 and centrifugal tube 1 may need to be continuously rotated by a motor 9 to create the centrifugal action.
  • Bioreactor 50 may include insufficient capabilities when adapted for use in large denitrification systems. For example, due to the presence of many rotating parts within the interior of bioreactor 50, it may be challenging to construct.
  • centrifugal tube 1 may need to be extremely large to accommodate flow rates and denitrification requirements with large denitrification systems (e.g., bioreactors used with commercial aquariums). Due to the required size of centrifugal tube 1 for large denitrification systems, centrifugal tube 1 may be difficult to rotate and balance. Therefore, moving parts of the bioreactor 50 may be made from materials accommodating large forces generated when rotating a large centrifugal tube 1 . Such materials may be expensive, particularly when the materials need to be corrosion resistant in salt water. Removing high amounts of nitrates may require centrifugal tube 1 to be rotated faster. Faster rotation may create a vortex within the bioreactor, drawing oxygen into the fluid within the reactor. Presence of oxygen within the water may undermine the capabilities of the immobilized carriers to remove nitrates from the water.
  • FIG. 9 illustrates a conventional bioreactor 25 with a liquid current jet mechanism 20 powered by an external pump 22.
  • Bioreactor 25 may include a filter 21 .
  • Filter 21 may separate immobilized carriers 15 from the fluid such that the fluid may be drawn from the bioreactor and delivered to pump 22.
  • Pump 22 may be disposed external of bioreactor vessel 24. Pump 22 may pump the fluid at a high velocity around a bottom opening 27 of a tube 26 such that immobilized carriers and fluid within tube 26 are drawn through bottom opening 27 by the high velocity fluid.
  • Liquid current jet mechanism 20 may create flow within tube 26 and within the interior of bioreactor vessel 24.
  • Bottom opening 27 may be tapered inward to enhance the suction of immobilized carriers 1 5 and fluid through tube 26.
  • the tapered design may cause immobilized carriers 15 to pack-up and choke bottom opening 27. Responsive to jet mechanism 20 being clogged or packed, the bioreactor may need to be shut down, drained, and disassembled to unpack immobilized carriers 15 from bottom opening 27.
  • External pump 22 may generate high flows rates for jet mechanism 20 to provide the amount of suction necessary to properly and uniformly distribute immobilized carriers 15 within bioreactor vessel 24. As such, a large pump may be required for high load. Use of a large pump may decrease the efficiency of bioreactor 25.
  • Immobilized carriers 15 may float and accumulate on the surface of the fluid within bioreactor vessel 24 before immobilized carriers 1 5 are drawn into tube 26 inlet. As such, a non-uniform dispersion of immobilized carriers 15 within bioreactor 25 may be caused and the efficiency of, for example, denitrification within bioreactor 25 may be reduced

Abstract

This disclosure describes a biochemical reactor. The biochemical reactor may include a tank configured to house immobilized carriers and fluid. The biochemical reactor may include a circulation conduit at least partially disposed within the tank. The biochemical reactor may include one or more vanes configured to cause the immobilized carriers and the fluid exiting a circulation outlet opening to enter into a helical pattern. The biochemical reactor may include an unclogging pipe configured to clear clogging of the circulation conduit. Clearing clogging of the circulation conduit may include directing a pressurized flow of air to the circulation conduit via the unclogging pipe. The biochemical reactor may include one or more side nozzles configured to induce a tangential flow of fluid within the tank. The biochemical reactor may include an immovable feed conduit having a feed outlet. The feed outlet may be disposed between a first end and a circulation inlet opening. The biochemical reactor may include a tank inlet configured for feeding fluid into the tank. The biochemical reactor may include a tank outlet configured for drawing fluid from the tank. The biochemical reactor may include a first divider and a second divider. The tank inlet may be disposed between the first divider and the second divider. The second divider may include a support structure including a grating configured to withstand variable loads.

Description

BIOCHEMICAL REACTOR
RELATED PATENT APPLICATIONS
(01) This patent application claims the benefit of Utility Patent Application Nos. 15/358,069; 15/358,050, filed November 21 , 2016 and US Utility Application Nos. 15/468,028; 15/468,033; 15/468,038; and 15/468,043, filed March 23, 201 7, naming Peter J. Hall as inventor. The entire content of the foregoing patent application is incorporated herein by reference, including all text, tables and drawings.
FIELD OF THE DISCLOSURE
(02) This disclosure relates to a biochemical reactor with an unclogging pipe, side nozzles, a fixed feed conduit, a tank inlet disposed above a lower divider, and a lower divider support structure.
BACKGROUND
(03) Biochemical reactors which circulate fluid may be used in a variety of applications. Biochemical reactors may utilize biodegradation performed by microorganisms within the reactor. The biodegradation may be used to produce desired products, to remove specific elements or compounds from ground water and waste water, to perform conversion of ground water and waste water, and/or other utilizations. For example, biochemical reactors may be used for both nitrification (ammonia removal) and denitrification (nitrate removal).
SUMMARY
(04) Biochemical reactors may be configured to accommodate immobilized carriers, porous materials that provide a large surface area upon which live microorganisms are immobilized. Due to the microorganisms' affinity to the carrier material, the microorganisms (e.g., bacteria) may be maintained or confined within the reactor and may be highly concentrated. Biodegradation within a biochemical reactor utilizing immobilized carriers may proceed as raw fluid or influent is fed to the reactor and stirred or agitated such that the liquid comes into contact with the immobilized carriers.
(05) Bioreactors may be capable of performing highly specific reactions by utilizing the biodegradation by the microorganisms. Bioreactor applications may include production of alcohol and antibiotics, removal of trace petroleum hydrocarbons and nitrogen from ground water and waste water, removal of nitrates from ground water, waste water, or salt water, and/or other applications. For example, bioreactors may be utilized in denitrification systems which treat aquatic salt water from commercial aquariums or ground water contaminated with chemical fertilizers.
(06) Current solutions for biological treatment systems may utilize suspended- growth, continuously stirred biochemical tank reactors, or attached growth systems which use solid media to support the bacteria by which biodegradation is achieved. Such biochemical reactor designs may be characterized by activated sludge systems that use large water tanks and problematically yield effluents containing large amounts of sludge, which must be removed by yet another treatment process. Other biological reactors including trickling filters or sand filters, which are smaller and have lower effluent biological solids content, may be plagued with media clogging, poor fluid flow characteristics, and loss of active bacteria.
(07) Efficient utilization of immobilized carriers may be challenging with
conventional systems. Immobilized carriers may become very buoyant due to gases which are produced during many biodegradation processes. Due to the high buoyancy of the immobilized carriers, it may be difficult to continuously stir or circulate the immobilized carriers within the raw fluid. Continuously stirring or circulating the immobilized carriers within the raw fluid may ensure efficient biodegradation. For example, immobilized carriers in biochemical reactors used in denitrification systems may generate nitrogen gas during the biodegradation process and may tend to float to the top of the reactor such that they are difficult to stir or circulate within the reactor. Therefore, uniform distribution of the immobilized carriers in bioreactors under high nitrite loading conditions may be difficult.
(08) Conventional bioreactors may include an impeller within the bioreactor to stir and disperse the immobilized carriers within the fluid in the reactor. However, immobilized carriers are particularly fragile, and such impellers impart shear stress on the immobilized carriers to an extent that the immobilized carriers may become damaged. Moreover, during a start-up period of conventional bioreactors, it may be difficult to remove or dislodge immobilized carriers disposed at the bottom of the tank such that the immobilized carriers are circulated throughout the bioreactor tank.
(09) One aspect of the disclosure relates to a biochemical reactor with an unclogging pipe. The biochemical reactor may include a tank configured to house immobilized carriers and fluid. The immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials. The immobilized carriers may be configured to remove one or more contaminants from the fluid. The biochemical reactor may include a circulation conduit at least partially disposed within the tank. The circulation conduit may include a circulation inlet opening and a circulation outlet opening. The biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank. The biochemical reactor may include an unclogging pipe configured to clear clogging of the circulation conduit. The unclogging pipe may include an unclogging inlet opening and an unclogging outlet opening. The unclogging pipe may be disposed proximate to the circulation outlet opening. Clearing clogging of the circulation conduit may include directing a pressurized flow of air to the circulation conduit via the unclogging pipe.
(10) Another aspect of the disclosure relates to a biochemical reactor with side nozzles. The biochemical reactor may include a tank configured to house immobilized carriers and fluid. The immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials. The immobilized carriers may be configured to remove one or more contaminants from the fluid. The biochemical reactor may include a circulation conduit at least partially disposed within the tank. The circulation conduit may include a circulation inlet opening and a circulation outlet opening. The biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank. The biochemical reactor may include one or more side nozzles configured to induce a tangential flow of fluid within the tank. The one or more side nozzles may be disposed proximate to the circulation inlet opening and/or the circulation outlet opening. The one or more side nozzles may include a portion extending parallel to the interior surface of the tank such that a tangential flow of fluid is induced within the tank.
(1 1) Another aspect of the disclosure relates to a biochemical reactor with fixed feed conduit. The biochemical reactor may include a tank configured to house immobilized carriers and fluid. The tank may include a first end and a second end. The immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials. The immobilized carriers may be configured to remove one or more contaminants from the fluid. The biochemical reactor may include a circulation conduit at least partially disposed within the tank. The circulation conduit may include a circulation inlet opening and a circulation outlet opening. The circulation outlet opening may be disposed proximate to the second end. The biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank. The biochemical reactor may include a feed conduit having a feed outlet. The feed outlet may be disposed between the first end and the circulation inlet opening. The feed conduit may be disposed along a central axis of the circulation conduit. The feed conduit outlet may be immovable with respect to the circulation inlet opening. The feed conduit may be configured to induce a circulation motion of immobilized carriers and fluid into the circulation inlet opening.
(12) Another aspect of the disclosure relates to a biochemical reactor with tank inlet disposed above lower divider. The biochemical reactor may include a tank configured to house immobilized carriers and fluid. The tank may include a first end and a second end. The immobilized carriers may include porous materials and live microorganisms immobilized on a surface of the porous materials. The immobilized carriers may be configured to remove one or more contaminants from the fluid. The biochemical reactor may include a circulation conduit at least partially disposed within the tank. The circulation conduit may include a circulation inlet opening and a circulation outlet opening. The circulation outlet opening may be disposed proximate to the second end. The biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank. The biochemical reactor may include a tank
recirculation port disposed proximate to the second end. The tank recirculation port may be configured such that fluid is drawn from the tank through the tank
recirculation port. The biochemical reactor may include a tank inlet configured for feeding fluid into the tank. The biochemical reactor may include a tank outlet configured for drawing fluid from the tank. The tank outlet may be disposed proximate to the first end. The biochemical reactor may include a first divider having a perforated area. The first divider may include a disk shaped membrane mounted along an axis perpendicular to a central axis of the circulation conduit. The first divider may be disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers. The biochemical reactor may include a second divider having a perforated area. The second divider may include a disk shaped membrane mounted along an axis perpendicular to the central axis of the circulation conduit. The second divider may be disposed between the circulation outlet opening and the second end for separating fluid from the immobilized carriers. The first divider perforated area may provide fluid communication between the tank outlet and a tank recirculation area. The tank recirculation area may include one or more regions between the first divider and the second divider. The first divider may be configured such that no immobilized carriers exit the tank via the tank outlet. The second divider perforated area may provide fluid communication between the tank recirculation port and the tank recirculation area. The second divider may be configured such that no immobilized carriers exit the tank via the recirculation port. The tank inlet may be disposed between the first divider and the second divider.
(13) Another aspect of the disclosure relates to a biochemical reactor with a lower divider support structure. The biochemical reactor may include a tank configured to house immobilized carriers and fluid. The tank may include a first end and a second end. The immobilized carriers may include porous materials and live
microorganisms immobilized on a surface of the porous materials. The immobilized carriers may be configured to remove one or more contaminants from the fluid. The biochemical reactor may include a circulation conduit at least partially disposed within the tank. The circulation conduit may include a circulation inlet opening and a circulation outlet opening. The circulation outlet opening may be disposed proximate to the second end. The biochemical reactor may include one or more vanes disposed proximate to the circulation outlet opening. The one or more vanes may be configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank. The biochemical reactor may include a tank
recirculation port disposed proximate to the second end. The tank recirculation port may be configured such that fluid is drawn from the tank through the tank
recirculation port. The biochemical reactor may include a tank inlet configured for feeding fluid into the tank. The biochemical reactor may include a tank outlet configured for drawing fluid from the tank. The tank outlet may be disposed proximate to the first end. The biochemical reactor may include a first divider having a perforated area. The first divider may include a disk shaped membrane mounted along an axis perpendicular to a central axis of the circulation conduit. The first divider may be disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers. The biochemical reactor may include a second divider having a perforated area. The second divider may include a disk shaped membrane mounted along an axis perpendicular to the central axis of the circulation conduit. The second divider may be disposed between the circulation outlet opening and the second end for separating fluid from the immobilized carriers. The first divider perforated area may provide fluid communication between the tank outlet and a tank recirculation area. The tank recirculation area may include one or more regions between the first divider and the second divider. The first divider may be configured such that no immobilized carriers exit the tank via the tank outlet. The second divider perforated area may provide fluid communication between the tank recirculation port and the tank recirculation area. The second divider may be configured such that no immobilized carriers exit the tank via the recirculation port. The second divider may include a support structure configured to withstand variable loads. The support structure may include a grating disposed between the second divider and the second end. The variable loads may include one or more pressures excreted by fluid within the tank and the circulation conduit.
(14) These and other features, and characteristics of the present technology, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and in the claims, the singular form of "a", "an", and "the" include plural referents unless the context clearly dictates otherwise.
BRIEF DESCRIPTION OF THE DRA WINGS
(15) FIG. 1 illustrates a side view of a biochemical reactor, in accordance with one or more implementations.
(16) FIG. 2 illustrates a cross-sectional view of the biochemical reactor taken along the line 2-2 of FIG. 1 , in accordance with one or more implementations.
(17) FIG. 3 illustrates a cross-sectional view of the biochemical reactor between lines 2-2 and 3-3 of FIG. 1 , in accordance with one or more implementations.
(18) FIG. 4 illustrates a side and sectional operational view of a biochemical reactor, in accordance with one or more implementations.
(19) FIG. 5 illustrates a systematic view of a biochemical reactor, in accordance with one or more implementations.
(20) FIG. 6 illustrates a side view of a biochemical reactor with a variable tank thickness, in accordance with one or more implementations.
(21) FIG. 7 illustrates a sectional view of a biochemical reactor with a lower divider support structure, in accordance with one or more implementations.
(22) FIG. 8 illustrates a conventional bioreactor with a centrifugal tube, in accordance with one or more implementations.
(23) FIG. 9 illustrates a conventional bioreactor with a liquid current jet mechanism powered by an external pump, in accordance with one or more implementations.
DETAILED DESCRIPTION (24) FIGS. 1 -7 illustrate a biochemical reactor 100 which contains immobilized carriers 201 and a fluid such that biodegradation by microorganisms immobilized on the carriers may be utilized. In some implementations, biochemical reactor 100 may include a tank 102, a tank inlet 106, a tank outlet 108, a circulation conduit 1 10, one or more vanes 1 12, an unclogging pipe 162, one or more side nozzles 164, a feed conduit 142, a first tank recirculation port 120, a second tank recirculation port 1 18, a first divider 1 14, a second divider 1 16, a grating 166, and/or other components. In some implementations, biochemical reactor 100 may be configured for denitrification, the removal of nitrates from ground water, waste water, salt water, or aquarium water. In some implementations, biochemical reactor 100 may be utilized for nitrification or methane fermentation. In some implementations, biochemical reactor 100 may be utilized for reducing a level of ammonium nitrogen in fluids.
(25) FIG. 1 illustrates a side view of a biochemical reactor 100, in accordance with one or more implementations. In some implementations, biochemical reactor 100 may include a tank 1 02. Tank 102 may have a substantially cylindrical shape and/or other shapes. Tank 102 may be configured to hold a fluid such as water and immobilized carriers (e.g., immobilized carriers 201 as illustrated in FIG. 4). Tank 102 may include a tank inlet 106 disposed proximate to a second end (e.g., bottom) of tank 102. Tank 102 may include a tank outlet 108 disposed proximate to a first end (e.g., top) of tank 102. In some implementations, tank inlet 106 and tank outlet
108 may be circular holes or ports disposed within a wall of tank 102. In some implementations, tank inlet 106 and tank outlet 108 may include overflow walls, internal conduits, hoses, and/or other configurations.
(26) In some implementations, influent (e.g., raw, untreated, contaminated, partially treated, and/or other fluids), may enter an interior of tank 1 02 through tank inlet 106. In some implementations, effluent (e.g., treated fluid) may exit the interior of tank 102 through tank outlet 1 08.
(27) In some implementations, the size of the tank 102 may be proportional to a desired volumetric flow rate of fluid into inlet 1 06. For example, if one gallon per minute (gpm) of influent enters tank inlet 1 06, and it is desired that the influent have at least a 30 minute retention time within the interior of tank 102, tank 102 may have a volumetric capacity of at least 30 gallons, between 40 and 60 gallons, and/or other capacities. In some implementations, tank 102 capacity may be dependent on a capacity of the pumps used with tank 102.
(28) In some implementations, tank 102 may include a cover 1 04. In some implementations, tank outlet 108 may be disposed in cover 1 04. In some
implementations, tank 102 may be formed from two pieces. In some
implementations, tank 102 may be fabricated in one integral piece, from a plurality of pieces, and/or other constructions facilitating tank 102 to hold fluid. In some implementations, cover 104 may attach to a first divider 1 14 proximate the first end.
(29) In some implementations, first divider 1 14 may include a top disk 134 which spans the width of tank 102 such that top disk 134 intersects a periphery of tank 102. In some implementations, a second divider 1 16 may be disposed proximate to the second end. Second divider 1 16 may span the width of tank 1 02. In some implementations, second divider 1 16 may be mounted to an interior surface of tank
102. In some implementations, first divider 1 14 and second divider 1 1 6 may be substantially perpendicular to tank 102 wall. In some implementations, first divider 1 14 and/or second divider 1 16 may be disposed at an angle with tank 102 wall. In some implementations, first divider 1 14 and/or second divider 1 16 may include a flat surface, an irregular surface, an asymmetrical surface, and/or other surfaces. (30) By way of a non-limiting example, FIG. 2 illustrates a cross-sectional view of biochemical reactor 100 taken along the line 2-2 of FIG. 1 , in accordance with one or more implementations. As shown in FIG. 2, second divider 1 16, similar to first divider 1 14, may include a bottom disk 136 and a perforated member 132. Top disk 134 and bottom disk 136 may be circular. In some implementations, Top disk 134 and bottom disk 1 36 may be constructed from flat sheets of fiber reinforced plastic and/or other materials having a plurality of holes 160 equidistantly or substantially equidistantly spaced near a periphery of top disk 134 and bottom disk 136. For example, the plurality of holes 160 may be disposed radially outwardly from the center of top disk 134 and bottom disk 136.
(31) In some implementations, individual ones of first divider 1 14 and/or second divider 1 16 may include perforated members 130 and 132 respectively. In some implementations, perforated members 1 30 and 1 32 may include thin and porous screen-like sheets. In some implementations, perforated members 130 and132 may define a perforated area of first divider 1 14 and second divider 1 1 6 respectively. In some implementations, perforated members 130 and1 32 may be annulus shaped, ring shaped, and/or shaped by a region bounded by two concentric circles. In some implementations, perforated members 1 30 and132 may be sized to cover all of holes 160 in top disk 134 and bottom disk 1 36. In some implementations, perforated members 1 30 and 1 32 may not cover a center area of top disk 134 and bottom disk 136.
(32) In some implementations, perforated members 130 and 132 may be formed from 1 /8 inch thick polyvinylchloride (PVC) having 1/8 inch diameter holes and/or other components. In some implementations, perforated members 130 and132 may function as a screen, filter, sieve, strainer, net, mesh, sponge, and/or other device by which immobilized carriers 201 , individual ones of immobilized carriers 201 having a diameter of approximately 1 /4 inch, are prevented from passing there through. In some implementations, depending upon a size of immobilized carrier 201 , differently sized and configured perforated members 1 30 and 132 may be utilized. In some implementations, top disk 134 and bottom disk 136 may be formed with a series of holes or perforations such that the perforated areas are part of top disk 134 and bottom disk 136. In some implementations, individual ones of first divider 1 14 and second divider 1 16 may be formed from one item having perforations therein. In some implementations, first divider 1 14 may be formed from multiple items including at least top disk 134, perforated member 130, and/or other items. In some implementations, second divider 1 16 may be formed from multiple items including at least bottom disk 136, perforated member 132, and/or other items. In some implementations, the perforated area of first divider 1 14 and second divider 1 16 may not be disposed proximate to a periphery of first divider 1 14 and second divider 1 1 6. In some implementations, the perforated area of first divider 1 14 and second divider 1 16 may not be annularly-shaped.
(33) Returning to FIG. 1 , biochemical reactor 100 may include one or more vanes 1 12 disposed proximate to circulation outlet opening 138 (described below in connection with FIG. 4). One or more vanes 1 1 2 may be configured to cause immobilized carriers 201 and the fluid exiting circulation outlet opening 138 to enter into a helical pattern as immobilized carriers 201 and the fluid recirculate through tank 1 02. In some implementations, one or more vanes 1 12 may direct immobilized carriers 201 such that immobilized carriers 201 rotate about a longitudinal axis of circulation conduit 1 10 (described below in connection with FIG. 4) while also circulating through the interior of the circulation conduit 1 10 and the interior of tank 102. The helical circulation of immobilized carriers 201 may facilitate uniform distribution of immobilized carriers 201 throughout carrier zone 1 56 (described below in connection with FIG. 4) in biochemical reactor 1 00.
(34) As shown in FIG. 2, there may be eight (for example) curved vanes 1 12, with individual vanes immediately adjacent a respective one of the openings forming circulation outlet opening 138. Vanes 1 12 may be attached to an exterior surface of circulation conduit 1 10 by fiber reinforced plastic and/or other configurations. In some implementations, vanes 1 12 may be spaced from circulation opening 138. In some implementations, vanes 1 12 may be curved to help induce the helical movement of immobilized carriers 201 and fluid about circulation conduit 1 10. In some implementations, vanes 1 12 may not extend into perforated member 132 such that immobilized carriers 201 and fluid exiting circulation outlet opening 138 are not forced to immediately "bounce" or reflect off the sides of the interior surface of tank 102. In some implementations, vanes 1 12 may be interchanged with other apparatus for helically moving immobilized carriers 201 in fluid motion about circulation conduit 1 10. For example, vanes 1 12 may be interchanged with at least one helically shaped blade at least partially extending around a periphery of circulation conduit 1 10. In some implementations, vanes 1 12 may be interchanged with at least one straight, curved, or angled blade, plate, or fin.
(35) In some implementations, biochemical reactor 100 may include one or more one or more side nozzles 164. The one or more side nozzles 164 may be configured to induce a tangential flow of fluid within tank 102. In some implementations, the one or more side nozzles 1 64 may be disposed proximate to circulation inlet opening 140 (described below in connection with FIG. 4). In some implementations, the one or more side nozzles 1 64 may include a portion extending parallel to the interior surface of tank 102 such that a tangential flow of fluid is induced within tank 102.
(36) In some implementations, the one or more side nozzles 164 may comprise at least four side nozzles. In some implementations, the at least four side nozzles 164 may be disposed proximate to first divider 1 14 and second divider 1 16. In some implementations, a first nozzle and a second nozzle of the at least four nozzles 164 may be disposed between first divider 1 14 and second divider 1 1 6. In some implementations, the first nozzle and the second nozzle may be located adjacent to first divider 1 14. In some implementations, a third nozzle and a fourth nozzle of the at least four nozzles 164 may be disposed between first divider 1 14 and second divider 1 16. In some implementations, the third nozzle and the fourth nozzle may be located adjacent to second divider 1 1 6.
(37) By way of a non-limiting example, FIG. 3 illustrates a cross-sectional view of biochemical reactor 100 between lines 2-2 and 3-3 of FIG. 1 , in accordance with one or more implementations. As illustrated in FIG. 3, individual ones of the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may comprise a first portion. In some implementations, the first portion may extend perpendicular to the interior surface of tank 102. In some implementations, individual ones of the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may comprise a second portion. In some implementations, the second portion may extend parallel to the interior surface of tank 102. As shown in FIG. 3, the first nozzle may be disposed opposite the second nozzle and the third nozzle may be disposed opposite the fourth nozzle. In some implementations, the first nozzle and the second nozzle may overlap the third nozzle and the fourth nozzle respectively. (38) In some implementations, the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may be constructed from stainless steel and/or other materials. In some implementations, individual ones of the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle may comprise a pipe having a diameter of 2 inches and/or other dimensions.
(39) In some implementations, responsive to a high nitrate load, immobilized carriers 201 may become buoyant and accumulate below first divider 1 14. The first nozzle and the second nozzle may facilitate recirculation of accumulated immobilized carriers 201 by inducing a tangential flow. In some implementations, the first nozzle and the second nozzle may facilitate a separate flow of water below first divider 1 14 to agitate accumulated immobilized carriers 201 and release entranced nitrogen gas. In some implementations, immobilized carriers may be resting above second divider 1 16 during treatment of fluids that do not produce nitrogen gas (e.g., perchlorate). In some implementations, the third nozzle and the fourth nozzle may facilitate agitation of immobilized carriers resting above second divider 1 16.
(40) Returning to FIG. 1 , biochemical reactor 100 may include a tank inlet 106. In some implementations, tank inlet 1 06 may be disposed between first divider 1 14 and second divider 1 16. In some implementations, tank inlet 106 may be disposed proximate to second divider 1 16 such that a time of the fluid being treated by immobilized carriers 201 is maximized. In some implementations, tank inlet 106 may be disposed above second divider 1 1 6 such that influent entering biochemical reactor 100 does not damage second divider 1 16 responsive to a lack of circulation during operation of biochemical reactor 100. For example, second divider 1 1 6 may be damaged responsive to circulation flow being stopped during full flow operation if inlet flow is below second divider 1 16. In some implementations, tank inlet 106 may be disposed such that backflow of water from biochemical reactor 100 and loss of immobilized carriers 201 from biochemical reactor 1 00 is prevented. In some implementations, tank inlet 106 may be disposed such that a helical fluid flow is induced in tank 102. For example, as shown in FIG. 3, tank inlet 106 may include a portion extending parallel to the interior surface of tank.
(41) In some implementations, tank inlet 106 may be constructed from stainless steel and/or other materials. In some implementations, a diameter of tank inlet 106 may be 4 inches and/or other dimensions. In some implementations, responsive to a differential pressure, strain, and/or curvature of second divider 1 1 6 exceeding a predetermined threshold, a fluid flow to tank inlet 106 may be suspended.
(42) In some implementations, biochemical reactor 100 may include one or more pressure sensors configured to convey information related to a differential pressure between first divider 1 14 and second divider 1 16. In some implementations, responsive to the differential pressure exceeding the predetermined threshold, the fluid flow to tank inlet 106 may be suspended.
(43) In some implementations, biochemical reactor 100 may include a strain gauge configured to convey information related to a strain on second divider 1 16. In some implementations, responsive to the strain exceeding the predetermined threshold, the fluid flow to tank inlet 106 may be suspended.
(44) In some implementations, biochemical reactor 100 may include one or more optical sensors configured to convey information related to a curvature of second divider 1 16. In some implementations, responsive to the curvature exceeding the predetermined threshold, the fluid flow to tank inlet 106 may be suspended. (45) In some implementations, biochemical reactor 100 may include a tank outlet 108. In some implementations, tank outlet 108 may be disposed proximate the first end. In some implementations, tank outlet 108 may be disposed above first divider 1 14. In some implementations, first divider 1 14 may prevent the passage of immobilized carriers 201 to tank outlet 1 08. In some implementations, first divider 1 14 may facilitate the fluid being treated to pass through the perforated area such that effluent may be drawn from tank outlet 108.
(46) In some implementations, first divider 1 14 and second divider 1 1 6 may define a first carrier-free zone 154 above first divider 1 14, a second carrier-free zone 158 below second divider 1 16, and a carrier zone 156 in the area located between first divider 1 14 and second divider 1 16. In some implementations, carrier zone 156 may include an area in which fluid is being treated by immobilized carriers 201 . By way of a non-limiting example, FIG. 4 illustrates a side and sectional operational view of biochemical reactor 100, in accordance with one or more implementations. As shown in FIG. 4, carrier zone 156 includes an area within biochemical reactor 100 where immobilized carriers 201 are uniformly or substantially uniformly circulated such that biodegradation by immobilized carriers 201 is utilized.
(47) In some implementations, biochemical reactor 100 may include a circulation conduit 1 10 at least partially disposed within tank 102. In some implementations, circulation conduit 1 10 may be disposed within carrier zone 156. In some
implementations, circulation conduit 1 1 0 may extend outside carrier zone 156, outside tank 102, and/or other configurations. In some implementations, circulation conduit 1 10 may include a cylindrical and tubular member having an upper end and a lower portion disposed opposite from the upper end. In some implementations, circulation conduit 1 10 may include a circulation inlet opening 140 and a circulation outlet opening 138. In some implementations, circulation inlet opening 140 may be circular and may be disposed at the upper end of circulation conduit 1 10. In some implementations, circulation outlet opening 138 may be disposed opposite from circulation inlet opening 140. In some implementations, circulation outlet opening 138 may be disposed at the lower portion of circulation conduit 1 10. In some implementations, circulation conduit 1 1 0 may be positioned along a longitudinal axis of tank 102, along a central axis of tank 102, and/or other positions. In some implementations, circulation conduit 1 1 0 is free from any restrictions or tapers which may initiate clogging or packing of immobilized carriers 201 within circulation conduit 1 10.
(48) In some implementations, a diameter of circulation conduit 1 10 may be 1/3 to 1 /15 of a diameter of tank 102. In some implementations, the diameter of circulation conduit 1 10 may be 1 /5 to 1 /10 of the diameter of tank 102. In some
implementations, the diameter of circulation conduit 1 10 may be dependent on a desired capacity of bioreactor 100. For example, the diameter for tank 102 may be approximately 49 inches and the diameter of circulation conduit 1 10 may be 8 inches. In some implementations, circulation conduit 1 10 may include an oval tube, a tube with changing diameters, a square tube, and/or other tubes. In some implementations, circulation conduit 1 1 0 may be constructed from fiber reinforced plastic and/or other materials.
(49) In some implementations, circulation conduit 1 1 0 may include a length at least greater than half the distance between first divider 1 14 and second divider 1 16. In some implementations, the length of circulation conduit 1 10 may be dependent on dimensions of other parts of biochemical reactor 100. (50) In some implementations, circulation inlet opening 140 may permit fluid and immobilized carriers 201 to enter into circulation conduit 1 10. In some
implementations, circulation outlet opening 138 may permit immobilized carriers 201 and fluid to exit circulation conduit 1 10. In some implementations, an area of circulation inlet opening 140 and circulation outlet opening 138 may be selected to facilitate immobilized carrier 201 to pass there through.
(51) As shown in FIG. 4, circulation outlet opening 138 may be located in an exterior surface of the circulation conduit 1 10. In some implementations, a bottom end of circulation conduit 1 10 may be closed off. In some implementations, the bottom end of circulation conduit 1 10 may be adjacent to bottom disk 136. In some implementations, fluid traversing through circulation conduit 1 1 0 may not be permitted to immediately enter second carrier-free zone 1 58. In some
implementations, bottom disk 136 may block the passage of the fluid in the area immediately surrounding the periphery of circulation conduit 1 10 near the second end of tank 102. In some implementations, holes 160 formed in bottom disk 136 and covered by the perforated member 132 may permit passage of the fluid to second carrier-free zone 1 58.
(52) In some implementations, circulation outlet opening 1 38 may include a series of tubes or pipes extending from circulation conduit 1 10 at an angle to induce helical motion to immobilized carriers 201 and fluid. In some implementations, circulation outlet opening 138 may include a plurality of slit-shaped openings or slots that extend through the wall of circulation conduit 1 10. In some implementations, the plurality of slit-shaped openings may be formed in the lower portion of circulation conduit 1 10. In some implementations, circulation outlet opening 1 38 may include oval-shaped openings, circular openings, square-shaped openings, curved slits, perforated patterns, and/or other openings facilitating passage of immobilized carriers 201 there through. In some implementations, circulation outlet opening 138 may include eight slit-shaped openings. In some implementations, the eight slit- shaped openings may be equidistantly spaced about the periphery of circulation conduit 1 10.
(53) In some implementations, a total rectangular net cross-sectional area of the eight slit-shaped openings may be at least equal to the circular cross-sectional area of circulation conduit 1 10. In some implementations, circulation outlet opening 138 may include an area such that immobilized carriers 201 traversing through circulation conduit 1 10 do not pack, choke, or clog near the bottom of circulation conduit 1 10.
In some implementations, the net cross-sectional area of circulation outlet opening 138 may be at least 50% greater than the cross-sectional area of circulation conduit 1 10 to prevent choking of immobilized carriers 201 within circulation conduit 1 1 0 at maximum loading conditions. For example, the net cross-sectional area of circulation outlet opening 138 may be approximately 75 square inches, and the cross-sectional area of circulation conduit 1 10 may be approximately 50 square inches.
(54) Returning to FIG. 1 , biochemical reactor 100 may include an unclogging pipe 162. Unclogging pipe 162 may be configured to clear clogging of circulation conduit 1 10. In some implementations, unclogging pipe 162 may include an unclogging inlet opening and an unclogging outlet opening. In some implementations, second divider 1 16 may include an aperture. In some implementations, the unclogging outlet opening may be coupled to the second divider 1 16 aperture. In some
implementations, unclogging pipe 1 62 may extend beyond a surface of second divider 1 16 into circulation conduit 1 10. In some implementations, Unclogging pipe 162 may extend along a central axis of circulation conduit 1 10. In some
implementations, unclogging pipe 1 62 may be constructed from stainless steel and/or other materials. In some implementations, unclogging pipe 1 62 may have a diameter of 3/8 inch. In some implementations, unclogging pipe 162 may include a flex line configured to prevent unclogging pipe 162 from breaking responsive to a movement of biochemical reactor 100, a movement of unclogging pipe 162, and/or other movements.
(55) In some implementations, the unclogging inlet opening may be coupled to a pressure generating device. In some implementations, responsive to a detection of clogging in circulation conduit 1 10, pressurized air generated by the pressure generator may be delivered to circulation conduit 1 10 via the unclogging outlet opening. In some implementations, the pressure generator may be configured to deliver pressurized air during a non-operation period of biochemical reactor 100 to prevent a disruption of biochemical reactor 100 normal operations.
(56) In some implementations, biochemical reactor 100 may include a feed conduit 142. In some implementations, feed conduit 142 may include a feed outlet 144. In some implementations, fluid flow may be directed out of feed outlet 144 into circulation conduit 1 10. In some implementations, the fluid flow emanating from feed outlet 144 may be obtained by pumping fluid from a first recirculation port 120, a second recirculation port 1 18, and/or other ports. In some implementations, first recirculation port 120 may be disposed above first perforated member 130 in first carrier-free zone 1 54. In some implementations, first recirculation port 1 20 may be configured such that no immobilized carriers 201 exit tank 1 02 when fluid is drawn from tank 102 by first recirculation port 120. In some implementations, second recirculation port 1 18 may be disposed below second perforated member 132 in second carrier-free zone 158. Second recirculation port 1 18 may be configured such that no immobilized carriers 201 exit tank 102 via second recirculation port 1 18.
(57) As illustrated in FIG. 4, second recirculation port 1 18 may be formed by a tube having an inlet disposed within second carrier-free zone 158. In some
implementations, an end portion of second recirculation port 1 18 may include a bend such that the inlet opening to second recirculation port 1 1 8 is angled downwardly and disposed proximate to the second end of tank 102 to prevent the drawing of immobilized carrier 201 towards perforated member 1 32.
(58) In FIG. 4, feed conduit 142 may be configured to induce a circulation motion of immobilized carriers 201 and fluid into circulation inlet opening 140. In some implementations, feed conduit 142 may be disposed directly above a center of circulation conduit 1 10. In some implementations, first divider 1 14 may include an aperture 150. In some implementations, feed conduit 142 outlet may be coupled to aperture 150. In some implementations, aperture 150 may include a seal (not shown) which prevents immobilized carriers 201 from passing through any space between first divider 1 14 and an exterior surface of feed conduit 142. In some implementations, feed conduit 142 may not extend beyond a surface of first divider
1 14 toward second divider 1 16. In some implementations, feed conduit 142 may be disposed along the central axis of circulation conduit 1 10. In some implementations, feed conduit 142 outlet may be immovable with respect to circulation inlet opening 140. In some implementations, a threaded clasp-type member 148 may apply a force against the exterior surface of feed conduit 142 to hold feed conduit 142 in place such that feed conduit 142 is immovable with respect to circulation inlet opening 140. (59) In some implementations, a distance between first divider 1 14 and circulation inlet opening 140 may be equivalent to a diameter of circulation inlet opening 140. As such, a distance between feed outlet 144 and circulation inlet opening 140 may be equivalent to the diameter of circulation inlet opening 140. For example, the diameter of circulation inlet opening may be 18 inches and the distance between feed outlet 144 and circulation inlet opening 140 may be18 inches. In some implementations, feed conduit 142 may be rod-shaped. In some implementations, feed conduit 142 may include a cylindrical and hollow tube. In some
implementations, feed conduit 142 may be constructed from stainless steel and/or other materials.
(60) In some implementations, the fluid may include one or more contaminants. In some implementations, a flow rate of fluid in feed conduit 142 may be adjusted based on the one or more contaminants and a concentration of the one or more contaminants. In some implementations, responsive to immobilized carriers 201 accumulating proximate first divider 1 14, the fluid flow rate may be increased. In some implementations, fluid flow out of feed outlet 144 into circulation conduit 1 10 may induce a circulation motion of immobilized carrier 201 and fluid into circulation inlet opening 140, out of circulation outlet opening 1 38, through the interior of tank 102, and again into circulation inlet opening 140. In some implementations, the induced flow effect may draw immobilized carriers 201 into circulation conduit 1 10 at a greater flow rate than the flow rate exiting feed outlet 144. For example, the inlet influent volumetric flow rate into biochemical reactor 100 may be one gpm, the recirculation volumetric flow rate exiting feed outlet 144 may be 1 0 gpm, and the induced volumetric flow rate of immobilized carriers 201 and fluid through circulation conduit 1 10 may be approximately 40 to 50 gpm. In some implementations, the velocity of fluid flowing through circulation conduit 1 10 may be at least 13 ft/s when treating nitrates (a gas producing contaminant). In some implementations, the flow rate may be minimized to prevent unnecessary contact and wear of immobilized carriers 201 when treating non-gas producing contaminants.
(61) In some implementations, circulation inlet opening 140 may include a circulation inlet cross-sectional area of a predetermined relationship to the feed outlet 144 cross-sectional area such that when fluid flow is directed out of feed outlet 144 toward circulation conduit 1 10, the volumetric circulation flow rate of immobilized carriers 201 and fluid through circulation conduit 1 10 is at least three times greater than a volumetric flow rate of fluid flow through feed outlet 144. In some
implementations, the volumetric circulation flow rate of immobilized carriers 201 and fluid through circulation conduit 1 10 may be four to ten times greater than the volumetric flow rate of fluid flow through feed outlet 144. For example, circulation inlet cross-sectional area may be at least four times, ten times, and/or other amounts greater than the feed outlet cross-sectional area.
(62) FIG. 5 illustrates a systematic view of a biochemical reactor, in accordance with one or more implementations. In FIG. 5, biochemical reactor 100 may be incorporated in a partial assembly of a denitrification system. The denitrification system may include a deaeration reactor 200 along with biochemical reactor 100. Deaeration reactor 200 may be an implementation of biochemical reactor 100, a series of biochemical reactors 1 00, and/or other devices for removing oxygen from raw influent. As shown in FIG. 5, the raw influent may be fed to the system at a system inlet 202 where it is pumped into deaeration reactor 200 by a pump 204 to remove oxygen from the influent prior to treatment by bioreactor 100. In some implementations, raw influent may be retained within deaeration reactor 200 for approximately 20-45 minutes and/or other durations. In some implementations, the duration of raw influent retention within deaeration reactor 200 may be dependent on an oxygen content of the raw influent. In some implementations, after sufficient oxygen has been removed from the raw influent, a pump 206 may pump the effluent from deaeration reactor 200 into inlet 106 of biochemical reactor 100.
(63) In some implementations, once fluid is drawn from tank 102 by either first recirculation port 120 and/or second recirculation port 1 18, a pump 208 may pump the fluid along a recirculation line 212 into feed conduit 142.
(64) In some implementations, an extent to which fluid is drawn from first recirculation port 120 or second recirculation port 1 1 8 may depend on a point in time when the denitrification system is operated. Immobilized carriers 201 may not be buoyant at start-up of biochemical reactor 100. In some implementations, immobilized carriers 201 may be disposed proximate to the second end of tank 102, directly above second divider 1 16. In some implementations, approximately 80% of the recirculation flow may be drawn from first recirculation port 120 and 20% from the second recirculation port 1 18 at start-up such that immobilized carriers 201 are drawn toward perforated member 130 and circulated in carrier zone 156. In some implementations, after immobilized carriers 201 have begun to circulate, generate gas, and become more buoyant, the operation of biochemical reactor 100 may reach a steady state. In some implementations, approximately 40% of the recirculation flow may be drawn from first recirculation port 120 and 60% from the second recirculation port 1 18 at steady state.
(65) In some implementations, tank 102 wall may be reinforced to prevent damages from warping. In some implementations, warping of tank 102 sidewalls may be caused by an increased load resistance of second divider (described below in connection with FIG. 7). In some implementations, tank 1 02 may include a first thickness. In some implementations, at least a portion of tank 1 02 may include a reinforced structure. In some implementations, the reinforced structure may include a second thickness greater than the first thickness. By way of a non-limiting example, FIG. 6 illustrates a side view of a biochemical reactor with a variable tank thickness, in accordance with one or more implementations. As shown in FIG. 6, a mid-section of tank 1 02 may include the first thickness TV In some implementations, first thickness
Figure imgf000029_0001
may increase toward the first end and the second end. The first end and the second end may include the second thickness T2. For example, first thickness Ti may be 1 /4 inch and second thickness T2 may be 3/8 inch. In some implementations, an entirety of tank 102 wall may be thickened.
(66) FIG. 7 illustrates a sectional view of a biochemical reactor with a lower divider support structure, in accordance with one or more implementations. As shown in FIG. 7, at least second divider 1 1 6 includes a support structure configured to withstand variable loads. In some implementations, the support structure may include a grating 1 66 disposed between second divider 1 1 6 and the second end. In some implementations, the variable loads may include one or more pressures exerted by fluid within tank 102 and circulation conduit 1 1 0. In some
implementations, the support structure may include a ring 1 68 disposed above a periphery of second divider 1 1 6. In some implementations, a sealant 1 70 may be disposed between ring 1 68 and second divider 1 1 6 such that, responsive to a deformation of second divider 1 1 6, immobilized carriers 201 are entrapped between first divider 1 14 and second divider 1 1 6. In some implementations, sealant 1 70 may include silicone and/or other materials. (67) In some implementations, grating 166 may include fiberglass grating. In some implementations, fiber glass grating 166 may include a resin coating. In some implementations, the resin coating may be configured to comply with NSF 60 and NSF 61 requirements. In some implementations, fiberglass grating 166 may have a thickness of four inches and/or other thicknesses. In some implementations, grating
166 may be constructed using stainless steel and/or other materials. In some implementations, stainless steel grating 166 may have a thickness of two inches and/or other thicknesses.
(68) In some implementations, the support structure may include a hollow tube 158 disposed between grating 166 and the second end. In some implementations, hollow tube 1 58 may be coupled to grating 166 and the second end along the central axis of circulation conduit 1 10. In some implementations, hollow tube 158 may be configured to provide support for grating 1 66. For example, hollow tube 158 may prevent a deformation of grating 166. In some implementations, a center of grating
166 may curve, bend, and/or deform due to pressures exerted by fluid within tank 102 and circulation conduit 1 10. In some implementations, hollow tube 158 may provide support for at least a center of grating 166.
(69) By way of a non-limiting contrasting example, FIG. 8 illustrates a conventional bioreactor with a centrifugal tube. In FIG. 8, bioreactor 50 may include a centrifugal tube 1 . Centrifugal tube 1 may have a curved end 2. Curved end 2 may be disposed proximate to outlet 1 0. Centrifugal tube 1 may be mounted on a rotary shaft 8 within the interior of the bioreactor tank 4. Centrifugal tube 1 may be rotated such that a centrifugal force is generated. The centrifugal force may draw the immobilized carriers into the top inlet of the centrifugal tube 1 , through the interior length 1 1 of the tube and out of the outlet 10 disposed near the bottom of the reactor. Shaft 8 and centrifugal tube 1 may need to be continuously rotated by a motor 9 to create the centrifugal action.
(70) Bioreactor 50 may include insufficient capabilities when adapted for use in large denitrification systems. For example, due to the presence of many rotating parts within the interior of bioreactor 50, it may be challenging to construct.
Additionally, centrifugal tube 1 may need to be extremely large to accommodate flow rates and denitrification requirements with large denitrification systems (e.g., bioreactors used with commercial aquariums). Due to the required size of centrifugal tube 1 for large denitrification systems, centrifugal tube 1 may be difficult to rotate and balance. Therefore, moving parts of the bioreactor 50 may be made from materials accommodating large forces generated when rotating a large centrifugal tube 1 . Such materials may be expensive, particularly when the materials need to be corrosion resistant in salt water. Removing high amounts of nitrates may require centrifugal tube 1 to be rotated faster. Faster rotation may create a vortex within the bioreactor, drawing oxygen into the fluid within the reactor. Presence of oxygen within the water may undermine the capabilities of the immobilized carriers to remove nitrates from the water.
(71) By way of a non-limiting contrasting example, FIG. 9 illustrates a conventional bioreactor 25 with a liquid current jet mechanism 20 powered by an external pump 22. Bioreactor 25 may include a filter 21 . Filter 21 may separate immobilized carriers 15 from the fluid such that the fluid may be drawn from the bioreactor and delivered to pump 22. Pump 22 may be disposed external of bioreactor vessel 24. Pump 22 may pump the fluid at a high velocity around a bottom opening 27 of a tube 26 such that immobilized carriers and fluid within tube 26 are drawn through bottom opening 27 by the high velocity fluid. (72) Liquid current jet mechanism 20 may create flow within tube 26 and within the interior of bioreactor vessel 24. Bottom opening 27 may be tapered inward to enhance the suction of immobilized carriers 1 5 and fluid through tube 26. The tapered design may cause immobilized carriers 15 to pack-up and choke bottom opening 27. Responsive to jet mechanism 20 being clogged or packed, the bioreactor may need to be shut down, drained, and disassembled to unpack immobilized carriers 15 from bottom opening 27.
(73) External pump 22 may generate high flows rates for jet mechanism 20 to provide the amount of suction necessary to properly and uniformly distribute immobilized carriers 15 within bioreactor vessel 24. As such, a large pump may be required for high load. Use of a large pump may decrease the efficiency of bioreactor 25.
(74) Due to jet mechanism 20 being disposed proximate to bottom opening 27, drawing buoyant immobilized carriers 1 5 into tube 26 inlet may be challenging. Immobilized carriers 15 may float and accumulate on the surface of the fluid within bioreactor vessel 24 before immobilized carriers 1 5 are drawn into tube 26 inlet. As such, a non-uniform dispersion of immobilized carriers 15 within bioreactor 25 may be caused and the efficiency of, for example, denitrification within bioreactor 25 may be reduced
(75) Although the present technology has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the technology is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present technology contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.

Claims

What is claimed is:
1 . A biochemical reactor with an unclogging pipe, the biochemical reactor comprising:
a tank configured to house immobilized carriers and fluid, the tank having a first end and a second end opposite the first end, the immobilized carriers including porous materials and live microorganisms immobilized on a surface of the porous materials, wherein the immobilized carriers are configured to remove one or more contaminants from the fluid;
a circulation conduit at least partially disposed within the tank, the circulation conduit having a circulation inlet opening and a circulation outlet opening, the circulation inlet opening disposed proximate to the first end, the circulation outlet opening disposed proximate to the second end;
one or more vanes disposed proximate to the circulation outlet opening, the one or more vanes configured to cause the immobilized carrier and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carrier and the fluid recirculate through the tank; and
an unclogging pipe configured to clear clogging of the circulation conduit, the unclogging pipe having an unclogging inlet opening and an unclogging outlet opening, wherein the unclogging pipe is disposed proximate to the circulation outlet opening, and wherein clearing clogging of the circulation conduit includes directing a pressurized flow of air to the circulation conduit via the unclogging pipe.
2. The biochemical reactor of claim 1 , further comprising:
a tank inlet configured for feeding fluid into the tank;
a tank outlet configured for drawing fluid from the tank; a tank recirculation port disposed proximate to the second end, the tank recirculation port configured such that fluid is drawn from the tank through the tank recirculation port;
a first divider having a perforated area, the first divider being disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers; and
a second divider having a perforated area, the second divider being disposed between the circulation outlet opening and the tank recirculation port for separating fluid from the immobilized carriers.
3. The biochemical reactor of claim 2, wherein the second divider comprises a first aperture, and wherein the unclogging outlet opening is coupled to the first aperture.
4. The biochemical reactor of claim 3, wherein the unclogging pipe extends beyond a surface of the second divider along a central axis of the circulation conduit.
5. The biochemical reactor of claim 1 , wherein the unclogging inlet opening is coupled to a pressure generating device.
6. The biochemical reactor of claim 5, wherein the unclogging pipe is configured such that responsive to a detection of clogging in the circulation conduit, pressurized air generated by the pressure generator is delivered to the circulation conduit via the unclogging outlet opening.
7. The biochemical reactor of claim 6, wherein the pressure generator is configured to deliver pressurized air during a non-operation period of the biochemical reactor to prevent a disruption of the biochemical reactor normal operations.
8. The biochemical reactor of claim 1 , wherein the unclogging pipe is constructed from stainless steel.
9. The biochemical reactor of claim 1 , wherein the unclogging pipe comprises a diameter of 3/8 inch.
10. The biochemical reactor of claim 1 , wherein the unclogging pipe comprises a flex line configured to prevent the unclogging pipe from breaking responsive to a movement of the biochemical reactor and/or a movement of the unclogging pipe.
1 1 . A biochemical reactor with an unclogging pipe, the biochemical reactor comprising:
a tank configured to house immobilized carriers and fluid, the tank having a first end and a second end opposite the first end, the immobilized carriers including porous materials and live microorganisms immobilized on a surface of the porous materials, wherein the immobilized carriers are configured to remove one or more contaminants from the fluid;
a circulation conduit at least partially disposed within the tank, the circulation conduit having a circulation inlet opening and a circulation outlet opening, the circulation inlet opening disposed proximate to the first end, the circulation outlet opening disposed proximate to the second end; one or more vanes disposed proximate to the circulation outlet opening, the one or more vanes configured to cause the immobilized carrier and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carrier and the fluid recirculate through the tank; and
one or more side nozzles configured to induce a tangential flow of fluid within the tank, the one or more side nozzles disposed proximate to the circulation inlet opening and/or the circulation outlet opening, wherein the one or more side nozzles include a portion extending parallel to the interior surface of the tank such that a tangential flow of fluid is induced within the tank.
12. The biochemical reactor of claim 1 1 , further comprising:
a tank inlet configured for feeding fluid into the tank;
a tank outlet configured for drawing fluid from the tank;
a tank recirculation port disposed proximate to the second end, the tank recirculation port configured such that fluid is drawn from the tank through the tank recirculation port;
a first divider having a perforated area, the first divider being disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers; and
a second divider having a perforated area, the second divider being disposed between the circulation outlet opening and the tank recirculation port for separating fluid from the immobilized carriers.
13. The biochemical reactor of claim 12, wherein the one or more side nozzles comprise at least four side nozzles, and wherein the at least four side nozzles are disposed proximate to the first divider and the second divider.
14. The biochemical reactor of claim 13, wherein a first nozzle and a second nozzle of the at least four nozzles are disposed between the first divider and the second divider, wherein the first nozzle and the second nozzle are located adjacent to the first divider, wherein a third nozzle and a fourth nozzle of the at least four nozzles are disposed between the first divider and the second divider, wherein the third nozzle and the fourth nozzle are located adjacent to the second divider.
15. The biochemical reactor of claim 14, wherein the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle each comprise a first portion, the first portion extending perpendicular to an interior surface of the tank.
16. The biochemical reactor of claim 15, wherein the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle each further comprise a second portion extending parallel to the interior surface of the tank.
17. The biochemical reactor of claim 14, wherein the first nozzle is disposed opposite the second nozzle and wherein the third nozzle is disposed opposite the fourth nozzle.
18. The biochemical reactor of claim 14, wherein the first nozzle and the second nozzle overlap the third nozzle and the fourth nozzle.
19. The biochemical reactor of claim 14, wherein the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle are constructed from stainless steel.
20. The biochemical reactor of claim 14, wherein the first nozzle, the second nozzle, the third nozzle, and the fourth nozzle each comprise a pipe having a diameter of 2 inches.
21 . A biochemical reactor with a fixed feed conduit, the biochemical reactor comprising:
a tank configured to house immobilized carriers and fluid, the tank having a first end and a second end opposite the first end, the immobilized carriers including porous materials and live microorganisms immobilized on a surface of the porous materials, wherein the immobilized carriers are configured to remove one or more contaminants from the fluid;
a circulation conduit at least partially disposed within the tank, the circulation conduit having a circulation inlet opening and a circulation outlet opening, the circulation outlet opening disposed proximate to the second end;
one or more vanes disposed proximate to the circulation outlet opening, the one or more vanes configured to cause the immobilized carrier and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carrier and the fluid recirculate through the tank; and
a feed conduit having a feed outlet, the feed outlet disposed between the first end and the circulation inlet opening, the feed conduit disposed along a central axis of the circulation conduit, the feed conduit outlet being immovable with respect to the circulation inlet opening, the feed conduit configured to induce a circulation motion of immobilized carriers and fluid into the circulation inlet opening.
22. The biochemical reactor of claim 21 , further comprising:
a tank inlet configured for feeding fluid into the tank;
a tank outlet configured for drawing fluid from the tank;
a tank recirculation port disposed proximate to the second end, the tank recirculation port configured such that fluid is drawn from the tank through the tank recirculation port;
a first divider having a perforated area, the first divider being disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers; and
a second divider having a perforated area, the second divider being disposed between the circulation outlet opening and the tank recirculation port for separating fluid from the immobilized carriers.
23. The biochemical reactor of claim 22, wherein the first divider comprises a first aperture, and wherein feed conduit outlet is coupled to the first aperture, and wherein the feed conduit does not extend beyond a surface of the first divider toward the second divider.
24. The biochemical reactor of claim 23, wherein a distance between the first divider and the circulation conduit opening is equivalent to a diameter of the circulation inlet opening.
25. The biochemical reactor of claim 24, wherein the diameter of the circulation inlet opening is 18 inches.
26. The biochemical reactor of claim 23, wherein the fluid comprises one or more contaminants, and wherein a flow rate of fluid in the feed conduit is adjusted responsive to the one or more contaminants and a concentration of the one or more contaminants.
27. The biochemical reactor of claim 26, wherein the flow rate is minimized to prevent unnecessary contact and wear of the immobilized carriers.
28. The biochemical reactor of claim 26, wherein responsive to the immobilized carriers accumulating proximate the first divider, the fluid flow rate is increased.
29. The biochemical reactor of claim 21 , wherein the feed conduit is constructed from stainless steel.
30. A biochemical reactor with a tank inlet disposed above a lower divider, the biochemical reactor comprising:
a tank configured to house immobilized carriers and fluid, the tank having a first end and a second end opposite the first end, the immobilized carriers including porous materials and live microorganisms immobilized on a surface of the porous materials, wherein the immobilized carriers are configured to remove one or more contaminants from the fluid; a circulation conduit at least partially disposed within the tank, the circulation conduit having a circulation inlet opening and a circulation outlet opening;
one or more vanes disposed proximate to the circulation outlet opening, the one or more vanes configured to cause the immobilized carrier and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carrier and the fluid recirculate through the tank;
a tank recirculation port disposed proximate to the second end, the tank recirculation port configured such that fluid is drawn from the tank through the tank recirculation port;
a tank inlet configured for feeding fluid into the tank;
a tank outlet configured for drawing fluid from the tank, the tank outlet disposed proximate to the first end;
a first divider having a perforated area, the first divider including a disk shaped membrane mounted along an axis perpendicular to a central axis of the circulation conduit, the first divider being disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers, and
a second divider having a perforated area, the second divider including a disk shaped membrane mounted along an axis perpendicular to the central axis of the circulation conduit, the second divider being disposed between the circulation outlet opening and the second end for separating fluid from the immobilized carriers, wherein the first divider perforated area provides fluid communication between the tank outlet and a tank recirculation area, the tank recirculation area including one or more regions between the first divider and the second divider, wherein the first divider is configured such that no immobilized carriers exit the tank via the tank outlet, wherein the second divider perforated area provides fluid communication between the tank recirculation port and the tank recirculation area, and wherein the second divider is configured such that no immobilized carriers exit the tank via the recirculation port;
wherein the tank inlet is disposed between the first divider and the second divider.
31 . The biochemical reactor of claim 30, wherein the tank inlet is disposed proximate to the second divider such that a time of the fluid being treated by the immobilized carriers is maximized.
32. The biochemical reactor of claim 30, wherein the tank inlet is constructed from stainless steel.
33. The biochemical reactor of claim 30, wherein a diameter of the tank inlet is 4 inches.
34. The biochemical reactor of claim 30, wherein responsive to a differential pressure, strain, and/or curvature of the second divider exceeding a predetermined threshold, a fluid flow to the tank inlet is suspended.
35. The biochemical reactor of claim 34, further comprising one or more pressure sensors configured to convey information related to a differential pressure between the first divider and the second divider, wherein responsive to the differential pressure exceeding the predetermined threshold, the fluid flow to the tank inlet is suspended.
36. The biochemical reactor of claim 34, further comprising a strain gauge configured to convey information related to a strain on the second divider, wherein responsive to the strain exceeding the predetermined threshold, the fluid flow to the tank inlet is suspended.
37. The biochemical reactor of claim 34, further comprising one or more pressure optical sensor configured to convey information related to a curvature of the second divider, wherein responsive to the curvature exceeding the predetermined threshold, the fluid flow to the tank inlet is suspended.
38. The biochemical reactor of claim 30, wherein the tank comprises a first thickness, wherein at least a portion of the tank comprises a reinforced structure, and wherein the reinforced structure includes a second thickness greater than the first thickness.
39. The biochemical reactor of claim 38, wherein a mid-section of the tank comprises the first thickness and wherein the first thickness increases toward the first end and the second end.
40. The biochemical reactor of claim 30, wherein the tank inlet is disposed such that a helical fluid flow is induced in the tank.
41 . A biochemical reactor with a lower divider support structure, the biochemical reactor comprising: a tank configured to house immobilized carriers and fluid, the tank having a first end and a second end opposite the first end, the immobilized carriers including porous materials and live microorganisms immobilized on a surface of the porous materials, wherein the immobilized carriers are configured to remove one or more contaminants from the fluid;
a circulation conduit at least partially disposed within the tank, the circulation conduit having a circulation inlet opening and a circulation outlet opening;
one or more vanes disposed proximate to the circulation outlet opening, the one or more vanes configured to cause the immobilized carriers and the fluid exiting the circulation outlet opening to enter into a helical pattern as the immobilized carriers and the fluid recirculate through the tank;
a tank recirculation port disposed proximate to the second end, the tank recirculation port configured such that fluid is drawn from the tank through the tank recirculation port;
a tank inlet configured for feeding fluid into the tank;
a tank outlet configured for drawing fluid from the tank, the tank outlet disposed proximate to the first end; and
a first divider having a perforated area, the first divider including a disk shaped membrane mounted along an axis perpendicular to a central axis of the circulation conduit, the first divider being disposed between the circulation inlet opening and the tank outlet for separating fluid from the immobilized carriers, and
a second divider having a perforated area, the second divider including a disk shaped membrane mounted along an axis perpendicular to the central axis of the circulation conduit, the second divider being disposed between the circulation outlet opening and the second end for separating fluid from the immobilized carriers, wherein the first divider perforated area provides fluid communication between the tank outlet and a tank recirculation area, the tank recirculation area including tank one or more regions between the first divider and the second divider, wherein the first divider is configured such that no immobilized carriers exit the tank via the tank outlet, wherein the second divider perforated area provides fluid communication between the tank recirculation port and the tank recirculation area, and wherein the second divider is configured such that no immobilized carriers exit the tank via the recirculation port;
wherein at least the second divider comprises a support structure configured to withstand variable loads, the support structure including a grating disposed between the second divider and the second end, wherein the variable loads include one or more pressures excreted by fluid within the tank and the circulation conduit.
42. The biochemical reactor of claim 41 , further comprising a ring disposed above a periphery of the second divider.
43. The biochemical reactor of claim 42, further comprising a sealant disposed between the ring and the second divider such that, responsive to a deformation of the second divider, the immobilized carriers are entrapped between the first divider and the second divider.
44. The biochemical reactor of claim 41 , wherein the grating comprises fiberglass grating.
45. The biochemical reactor of claim 44, wherein the grating further comprises a resin coating.
46. The biochemical reactor of claim 44, wherein the fiberglass grating has a thickness of four inches.
47. The biochemical reactor of claim 41 , wherein the grating comprises stainless steel grating.
48. The biochemical reactor of claim 47, wherein the stainless steel grating has a thickness of two inches.
49. The biochemical reactor of claim 41 wherein the support structure further comprises a hollow tube disposed between the grating and the second end, the hollow tube coupled to the grating and the second end along the central axis of the circulation conduit, the hollow tube configured to provide support for the grating.
PCT/US2017/062325 2016-11-21 2017-11-17 Biochemical reactor WO2018094224A1 (en)

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CA3044536A CA3044536A1 (en) 2016-11-21 2017-11-17 Biochemical reactor

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US15/358,069 US9909097B1 (en) 2016-11-21 2016-11-21 Biochemical reactor with an unclogging pipe
US15/358,069 2016-11-21
US15/358,050 US9890354B1 (en) 2016-11-21 2016-11-21 Biochemical reactor with a lower divider support structure
US15/358,050 2016-11-21
US15/468,038 US9909092B1 (en) 2016-11-21 2017-03-23 Biochemical reactor with fixed feed conduit
US15/468,033 2017-03-23
US15/468,033 US20170191018A1 (en) 2016-11-21 2017-03-23 Biochemical reactor with side nozzles
US15/468,028 US9909091B1 (en) 2016-11-21 2017-03-23 Biochemical reactor with an unclogging pipe
US15/468,038 2017-03-23
US15/468,043 2017-03-23
US15/468,043 US9920291B1 (en) 2016-11-21 2017-03-23 Biochemical reactor with tank inlet disposed above lower divider
US15/468,028 2017-03-23

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