WO2018092653A1 - Braided wire - Google Patents
Braided wire Download PDFInfo
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- WO2018092653A1 WO2018092653A1 PCT/JP2017/040234 JP2017040234W WO2018092653A1 WO 2018092653 A1 WO2018092653 A1 WO 2018092653A1 JP 2017040234 W JP2017040234 W JP 2017040234W WO 2018092653 A1 WO2018092653 A1 WO 2018092653A1
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- WIPO (PCT)
- Prior art keywords
- film
- braided wire
- wire
- braided
- strand
- Prior art date
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- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 50
- 238000005260 corrosion Methods 0.000 claims abstract description 47
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 36
- 239000000126 substance Substances 0.000 claims abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 238000007739 conversion coating Methods 0.000 claims abstract description 5
- 230000007797 corrosion Effects 0.000 claims description 43
- 230000002093 peripheral effect Effects 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 238000005299 abrasion Methods 0.000 abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 15
- 239000010949 copper Substances 0.000 description 14
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 13
- 229910052802 copper Inorganic materials 0.000 description 11
- 238000007747 plating Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 9
- 239000011651 chromium Substances 0.000 description 7
- 238000009940 knitting Methods 0.000 description 7
- 238000009954 braiding Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000009941 weaving Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 229910001128 Sn alloy Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000004532 chromating Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- WMYWOWFOOVUPFY-UHFFFAOYSA-L dihydroxy(dioxo)chromium;phosphoric acid Chemical compound OP(O)(O)=O.O[Cr](O)(=O)=O WMYWOWFOOVUPFY-UHFFFAOYSA-L 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/24—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/12—Braided wires or the like
Definitions
- the present invention relates to a braided wire.
- a braided wire formed in a tubular shape by knitting a plurality of strands is used in a wire harness used in a vehicle such as an automobile.
- a strand constituting this type of braided wire for example, as described in Patent Document 1, a copper-based strand mainly composed of copper such as a bare annealed copper wire, an oxygen-free annealed copper wire, and a tin-plated annealed copper wire is available. Has been used.
- a braided wire made of an aluminum-based wire has poor wear resistance compared to a braided wire made of a copper-based wire. Therefore, the braided wire made of an aluminum-based wire may be worn due to vibration applied during use such as when the vehicle is running, and may eventually break.
- the present invention has been made in view of the above background, and intends to provide an aluminum-based braided wire having good wear resistance.
- One aspect of the present invention is a tubular braided wire having a plurality of braided strands,
- the strand is composed of an aluminum wire or an aluminum alloy wire, a rubbing corrosion inhibiting film covering the outer peripheral surface of the strand main body, Having a braided wire.
- the braided wire has a strand main body portion in which the strands constituting the braided wire are made of an aluminum wire or an aluminum alloy wire, and a fretting corrosion inhibiting film covering the outer peripheral surface of the strand main body portion. Yes.
- the braided wire suppresses the fretting corrosion of the wire main body portion by the fretting corrosion inhibiting film even when vibrations are applied to the braided wire when the vehicle is running and the knitted strands rub against each other. It becomes possible to prevent wear of the wire main body part that leads to disconnection. Therefore, according to the braided wire, an aluminum braided wire having good wear resistance can be obtained.
- FIG. 1 is an external view schematically showing a braided wire of Example 1.
- FIG. It is the figure which showed typically the II-II line cross section in FIG. It is the figure which showed typically the cross section of the strand which comprises the braided wire of Example 1.
- FIG. It is the figure which showed typically the cross section of the strand which comprises the braided wire of Example 3.
- FIG. It is the figure which showed typically the cross section of the strand which comprises the braided wire of Example 3.
- the braided wire is formed by knitting a plurality of strands into a cylindrical shape.
- the strand has a strand body portion and a fretting corrosion inhibiting film.
- the strand main body is composed of an aluminum wire or an aluminum alloy wire.
- the aluminum alloy include a 1000 series Al alloy, a 3000 series Al alloy, a 5000 series Al alloy, a 6000 series Al alloy, and a 7000 series Al alloy.
- the strand main body portion of each strand may be made of the same material, or the strand body portion of each strand may be made of a different material.
- the aluminum alloy constituting the aluminum alloy wire may have a tensile strength of 200 MPa or more and a conductivity of 50% IACS or more. According to this configuration, since the strength and conductivity of the wire main body portion are increased, combined with the formation effect of the fretting corrosion inhibiting film, the braided wire that is easy to improve wear resistance due to vibration while ensuring good shielding performance. Is obtained.
- the tensile strength is preferably 210 MPa or more, more preferably 220 MPa or more, from the viewpoint of improving wear resistance due to vibration.
- the tensile strength can be set to, for example, 280 MPa or less, preferably 270 MPa or less, and more preferably 260 MPa or less from the viewpoint of ensuring conductivity.
- the conductivity is preferably 52% IACS or more, more preferably 54% IACS or more, from the viewpoint of facilitating securing of good shielding performance.
- the tensile strength can be, for example, 58% IACS or less, preferably 57% IACS or less, and more preferably 56% IACS or less, from the viewpoint of improving wear resistance due to vibration.
- the chemical composition of the aluminum alloy having the tensile strength and the electrical conductivity is, for example, mass%, Mg is 0.1% or more and 1.5% or less, and Si is 0.03% or more and 2.0%.
- chemical composition containing 0.05% or more and 0.5% or less of Cu, the balance being Al and inevitable impurities, and the mass ratio Mg / Si of Mg and Si being 0.8 or more and 3.5 or less
- the chemical composition may further contain at least one element by mass% of Fe of 0.1% to 1.0% and Cr of 0.01% to 0.5%. it can.
- the chemical composition may further contain at least one element of Ti of 500 ppm or less and B of 50 ppm or less by mass ratio.
- the scratch corrosion inhibiting coating covers the outer peripheral surface of the wire main body.
- the fretting corrosion-inhibiting film can be configured to cover at least the outer peripheral surface of the strand main body at a portion where a plurality of braided strands contact each other.
- the fretting corrosion-inhibiting film preferably covers the entire outer peripheral surface of the strand main body from the viewpoint of ensuring the effect of improving the wear resistance and improving the reliability of the wear resistance.
- the fretting corrosion inhibiting film is a film for inhibiting the fretting corrosion of the wire main body due to the rubbing of the wires due to the vibration of the braided wire.
- the fretting corrosion inhibiting film can be composed of a chemical conversion film or an alumite film (anodized film). According to this configuration, the above-described operational effects can be ensured.
- the fretting corrosion inhibiting film is composed of a chemical conversion film
- the friction coefficient of the surface of the wire is reduced compared to the bare aluminum-based wire, and it becomes easy to improve the slipping property between the wires. It becomes easy to suppress the abrasion corrosion mentioned above. Therefore, in the above case, it is easy to obtain a braided wire that is advantageous for improving wear resistance.
- the improvement of the slipperiness between strands makes it easy to increase the line speed in the braiding process when manufacturing the braided wire. Therefore, in the above case, it is easy to obtain a braided wire that is advantageous for improving mass productivity.
- the film thickness of the fretting corrosion inhibiting film can be made thinner than the plated film or the like, it is advantageous in reducing the diameter of the strand and reducing the weight of the braided wire. Moreover, a chemical conversion film is easy to ensure electroconductivity. Therefore, in the above case, a braided wire that can easily secure the shielding performance is obtained.
- the fretting corrosion-inhibiting film is composed of an alumite film
- a hard fretting corrosion-inhibiting film is formed on the outer peripheral surface of the wire main body portion, so that the above-mentioned fretting corrosion can be easily suppressed.
- an alumite film is easy to obtain sufficient film thickness compared with a chemical conversion film. Therefore, in this case, it becomes easy to obtain a braided wire that is advantageous for improving wear resistance.
- the braided wire may be composed of a strand having a fretting corrosion-inhibiting film made of a chemical conversion film, or may be composed of a strand having a fretting corrosion-inhibiting film made of an alumite film, or both It may be composed of the element wire.
- the chemical conversion film can be formed by performing a chemical conversion treatment on the outer peripheral surface of the strand main body.
- a chemical conversion film for example, a Cr-containing film, a Zr-containing film, a Ti-containing film, a phosphate-containing film, and the like can be used.
- the Cr-containing film can be constituted by, for example, a chromate film (including a phosphoric acid chromate film).
- the chromate film can be formed by subjecting the outer peripheral surface of the strand main body portion to chromate treatment.
- the Zr-containing film and the Ti-containing film can be composed of, for example, a non-chromate film that contains Zr and / or Ti and does not contain chromium.
- the non-chromate film can be formed by non-chromating the outer peripheral surface of the wire main body.
- the phosphate-containing film can be formed by subjecting the outer peripheral surface of the strand main body portion to a phosphate treatment.
- the film thickness of the chemical conversion film can be 10 nm or more and 150 nm or less. According to this configuration, the above-described operational effects can be ensured.
- the film thickness of the chemical conversion film is preferably 25 nm or more and 125 nm or less, and more preferably 50 nm or more and 100 nm or less.
- the alumite film can be formed by subjecting the outer peripheral surface of the wire main body to an anodizing treatment.
- the film thickness of the anodized film can be 10 ⁇ m or more and 150 ⁇ m or less. According to this configuration, the above-described operational effects can be ensured.
- the film thickness of the alumite film is preferably 25 ⁇ m or more and 125 ⁇ m or less, and more preferably 50 ⁇ m or more and 100 ⁇ m or less.
- the braided wire may further include a conductive layer that covers the outer surface of the scratch corrosion inhibiting film.
- An alumite film is inferior in conductivity compared to a chemical film such as a chromate film. Therefore, according to the above configuration, it is possible to obtain a braided wire that can easily ensure shielding performance by ensuring conductivity by the conductive layer while suppressing abrasion corrosion by the abrasion corrosion inhibiting film made of an alumite film.
- a metal (including alloy) layer such as a plating layer can be exemplified as a suitable one.
- the conductive layer include a Sn plating layer, a Sn alloy plating layer, an Ag plating layer, an Ag alloy plating layer, an Au plating layer, and an Au alloy plating layer. Note that the conductive layer can be composed of one layer or two or more layers.
- the thickness of the conductive layer can be 1 ⁇ m or more and 30 ⁇ m or less. According to this configuration, the above-described operational effects can be ensured.
- the film thickness of the conductive layer is preferably 5 ⁇ m or more and 25 ⁇ m or less, and more preferably 10 ⁇ m or more and 20 ⁇ m or less.
- the above braided wire can be suitably used in a vibration environment. In this case, the above-described operational effects can be sufficiently exhibited.
- the braided wire can be suitably used for vehicles.
- the braided wire can be applied to a vehicle wire harness. More specifically, the braided wire can be used so as to cover the outer periphery of the vehicle wire harness. Moreover, the said braided wire can be used so that the outer periphery of the 1 or 2 or more electric wire which comprises the wire harness for vehicles may be covered. Further, the braided wire can be used so as to be disposed between the conductor of the electric wire constituting the vehicle wire harness and the insulator so as to cover the conductor. Examples of the vehicle include an automobile, a train, a train, and a motorcycle.
- Example 1 The braided wire of Example 1 will be described with reference to FIGS. As shown in FIGS. 1 to 3, the braided wire 1 of this example has a plurality of strands 2 knitted. The shape of the braided wire 1 is cylindrical. In addition, in FIG. 2, each strand 2 is abbreviate
- the strand 2 has a strand body portion 20 made of an aluminum wire or an aluminum alloy wire, and a fretting corrosion inhibiting film 21 that covers the outer peripheral surface of the strand body portion 20.
- the fretting corrosion inhibiting film 21 is specifically a chemical conversion film. More specifically, the chemical conversion film is a chromate film that is one of Cr-containing films.
- Example 2 The braided wire of Example 2 will be described.
- the fretting corrosion inhibiting film 21 is specifically an alumite film.
- Other configurations are the same as those of the first embodiment.
- the braided wire 1 of this example includes a strand main body portion 20 in which the strand 2 is made of an aluminum wire or an aluminum alloy wire, and a fretting corrosion covering the outer peripheral surface of the strand main body portion 20. It has a suppression film 21 and a conductive layer 22 that covers the outer peripheral surface of the fretting corrosion suppression film 21.
- the fretting corrosion inhibiting film 21 is specifically an alumite film.
- the conductive layer is specifically a Sn plating layer or a Sn alloy plating layer. Other configurations are the same as those of the first embodiment.
- Al alloy wire having a diameter of 0.26 mm made of an improved Al alloy satisfying the above-described chemical composition and having a tensile strength of 200 MPa or more and a conductivity of 50% IACS or more was prepared.
- chromate treatment is performed using a chromate treatment solution (Nihon Parkerizing Co., Ltd., “Palcoat 3700”, containing Cr) at a temperature of 60 ° C. for 2 minutes, and washed with water. did.
- a coated wire having a strand main body portion made of an aluminum alloy wire and a chemical conversion coating (specifically, a chromate coating, a film thickness of 50 to 100 nm) covering the outer peripheral surface of the strand main body portion ( 4) was prepared.
- a braided wire of Sample 1 was obtained by weaving a plurality of coated wires (1) into a cylindrical shape.
- a braided wire of Sample 2 was obtained by weaving a plurality of coated wires (2) into a cylindrical shape.
- a braided wire of Sample 3 was obtained by weaving a plurality of strands (3) with a film / conductive layer into a cylindrical shape.
- a braided wire of Sample 4 was obtained by weaving a plurality of coated wires (4) into a cylindrical shape.
- a braided wire of Sample 1C was obtained by weaving a plurality of Cu strands having a diameter of 0.26 mm into a cylindrical shape.
- a braided wire of Sample 2C was obtained by braiding a plurality of Al alloy wires made of 1000 series Al alloy having a diameter of 0.26 mm into a cylindrical shape.
- a braided wire of Sample 3C was obtained by braiding a plurality of Al alloy wires made of a 6000 series Al alloy having a diameter of 0.26 mm into a cylindrical shape.
- a braided wire of Sample 4C was obtained by braiding a plurality of Al alloy wires made of the improved Al alloy having a diameter of 0.26 mm into a cylindrical shape. Note that the braided configuration of each of the produced braided wires was 44 for strikes and 4 for the number of strikes. In this experimental example, the length of each braided wire in the longitudinal direction was 1 m.
- the measuring device used for the absorption clamp method has a spectrum analyzer, a tracking generator, a pair of shield boxes, an absorption clamp, and a termination resistor. Each shield box is connected to ground.
- the absorption clamp is disposed between the pair of shield boxes.
- the termination resistor is provided in one shield box of the pair of shield boxes, and is grounded through the one shield box.
- the spectrum analyzer is connected to an absorption clamp and configured to measure a signal received by the absorption clamp.
- “KT-10” manufactured by Kyoritsu Electronics Co., Ltd. was used.
- “E4402B” manufactured by Agilent was used as the spectrum analyzer.
- the sample was attached according to the following procedure. First, the sample was passed inside the absorption clamp, and both ends were fixed in the shield box. Next, both ends of the braided wire were connected to each shield box, and the braided wire was grounded via the shield box. Next, the wire conductor of the sample inserted in one shield box was connected to the termination resistor, and grounded via the termination resistor. Thereafter, the sample wire conductor inserted into the other shield box was connected to the tracking generator.
- a 10 MHz high frequency signal generated from the tracking generator was input to the wire conductor. Then, the high frequency signal leaked to the outside of the sample was received by the absorption clamp, and the magnitude of the high frequency signal leaked by the spectrum analyzer was measured. Thereafter, the ratio of the leaked high-frequency signal to the magnitude of the input high-frequency signal was calculated, and this was used as the induction noise amount (dB).
- a case where the amount of induced noise was more than 31 dB and 39 dB or less was defined as “B”.
- the case where the amount of induced noise was more than 25 dB and not more than 30 dB was defined as “A ⁇ ”.
- the case where the amount of induced noise was more than 20 dB and 25 dB or less was defined as “A”.
- a case where the amount of induced noise was 20 dB or less was defined as “A +”.
- the braided wire of the sample 1C is a braided wire made of a copper-based strand.
- the braided wires of Sample 2C to Sample 4C are braided wires made of bare aluminum-based strands.
- the dynamic friction coefficient of the bare aluminum wire is larger than the dynamic friction coefficient of the copper wire. Therefore, the braided wires of Sample 2C to Sample 4C were not able to suppress the fretting corrosion of the strands due to vibration compared to the braided wire of Sample 1C, and the strands were broken. Thus, it cannot be said that the braided wires of Sample 2C to Sample 4C have better wear resistance than the braided wire made of copper-based strands.
- the braided wires of Samples 1 to 4 all have a fretting corrosion-inhibiting film (specifically, Sample 1 and Sample 4 are chemical conversion coatings) on the outer peripheral surface of the wire main body composed of aluminum alloy wires. Sample 2 and Sample 3 are covered with an alumite film). For this reason, the braided wires of Sample 1 to Sample 4 are such that even when the strands are rubbed by vibration, the strand main body portion is suppressed by the fretting corrosion-inhibiting film and the strand main body portion is suppressed from being scratched. Was able to prevent wear. Therefore, according to the braided wires of Samples 1 to 4, it was confirmed that aluminum-based braided wires having good wear resistance can be obtained.
- a fretting corrosion-inhibiting film specifically, Sample 1 and Sample 4 are chemical conversion coatings
- the strands in the braided wires of Samples 1 and 4 have a dynamic friction coefficient similar to that of the copper-based strands in Sample 1C by having a chemical conversion film. Therefore, the braided wires of Sample 1 and Sample 4 can suppress the above-described fretting corrosion.
- the braided wires of Sample 2 and Sample 3 have an alumite film having a sufficient film thickness compared to the chemical conversion film. Therefore, the braided wires of Sample 2 and Sample 3 can suppress the above-described fretting corrosion.
- the anodized film is inferior in conductivity. Therefore, as in the braided wire of Sample 3, the braided wire easily coats the outer surface of the alumite film, thereby suppressing fretting corrosion by the alumite film and ensuring the shielding performance by ensuring the conductivity by the conductive layer. It was confirmed that a line was obtained.
- the improved Al is based on the 1000 series Al alloy (Sample 2C), 6000 series Al alloy (Sample 3C), and 6000 series Al alloy.
- the coefficient of dynamic friction is as large as 0.175 or more compared to the case where copper (sample 1C) is used, and the slipping property between the wires is poor. Therefore, when a braided wire is constructed using 1000 series Al alloy, 6000 series Al alloy, and improved Al alloy as they are, if the braided knitting process is performed at the same linear speed as the copper series braided wire, kinks and disconnections occur.
- the 1000 series Al alloy has high conductivity and is advantageous for obtaining good shielding performance, but has a high dynamic friction coefficient and low strength. It can be seen that this is disadvantageous in ensuring wear resistance.
- the 6000-series Al alloy has higher strength than the 1000-series Al alloy and is advantageous in ensuring wear resistance due to vibration, but has low conductivity. It turns out that it is disadvantageous to obtain a good shielding performance.
- the 3000 series Al alloy and the 5000 series Al alloy have the same tendency as the 6000 series Al alloy.
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Abstract
Provided is a braided wire (1) having good abrasion resistance. The braided wire (1) has a plurality of knitted strands (2). The shape of the braided wire (1) is cylindrical. The strands (2) each have: a strand main body (20) composed of an aluminum wire or aluminum alloy wire; and an abrasion-corrosion-inhibiting coating (21) covering the outer circumferential surface of the strand main body (20). The abrasion-corrosion-inhibiting coating (21) may be composed of a chemical conversion coating or alumite coating. When the abrasion-corrosion-inhibiting coating (21) is the alumite coating, the braided wire (1) may have a conductive layer (22) covering the outer surface of the abrasion-corrosion-inhibiting coating (21).
Description
本発明は、編組線に関する。
The present invention relates to a braided wire.
従来、自動車等の車両に用いられるワイヤーハーネスに、複数の素線を編み込んで筒状に形成した編組線が用いられている。この種の編組線を構成する素線としては、例えば、特許文献1に記載されるように、裸軟銅線、無酸素軟銅線、錫めっき軟銅線などの銅を主体とする銅系素線が用いられてきた。
Conventionally, a braided wire formed in a tubular shape by knitting a plurality of strands is used in a wire harness used in a vehicle such as an automobile. As a strand constituting this type of braided wire, for example, as described in Patent Document 1, a copper-based strand mainly composed of copper such as a bare annealed copper wire, an oxygen-free annealed copper wire, and a tin-plated annealed copper wire is available. Has been used.
近年では、ワイヤーハーネスの軽量化等のため、銅系素線に代えて、アルミニウムを主体とするアルミニウム系素線を用いることが検討されている。
In recent years, in order to reduce the weight of wire harnesses, the use of aluminum-based wires mainly composed of aluminum instead of copper-based wires has been studied.
しかしながら、アルミニウムは、銅に比べ、摩擦係数が大きい。そのため、アルミニウム系素線からなる編組線は、銅系素線からなる編組線に比べ、耐摩耗性が悪い。それ故、アルミニウム系素線からなる編組線は、車両走行時等の使用時に加わる振動によって素線が摩耗し、最終的に断線するおそれがある。
However, aluminum has a higher coefficient of friction than copper. For this reason, a braided wire made of an aluminum-based wire has poor wear resistance compared to a braided wire made of a copper-based wire. Therefore, the braided wire made of an aluminum-based wire may be worn due to vibration applied during use such as when the vehicle is running, and may eventually break.
本発明は、上記背景に鑑みてなされたものであり、良好な耐摩耗性を有するアルミニウム系の編組線を提供しようとするものである。
The present invention has been made in view of the above background, and intends to provide an aluminum-based braided wire having good wear resistance.
本発明の一態様は、編み込まれた複数の素線を有する筒状の編組線であって、
上記素線は、アルミニウム線またはアルミニウム合金線より構成される素線本体部と、 上記素線本体部の外周面を覆う擦過腐食抑制皮膜と、
を有する、編組線にある。 One aspect of the present invention is a tubular braided wire having a plurality of braided strands,
The strand is composed of an aluminum wire or an aluminum alloy wire, a rubbing corrosion inhibiting film covering the outer peripheral surface of the strand main body,
Having a braided wire.
上記素線は、アルミニウム線またはアルミニウム合金線より構成される素線本体部と、 上記素線本体部の外周面を覆う擦過腐食抑制皮膜と、
を有する、編組線にある。 One aspect of the present invention is a tubular braided wire having a plurality of braided strands,
The strand is composed of an aluminum wire or an aluminum alloy wire, a rubbing corrosion inhibiting film covering the outer peripheral surface of the strand main body,
Having a braided wire.
上記編組線は、当該編組線を構成する素線が、アルミニウム線またはアルミニウム合金線より構成される素線本体部と、素線本体部の外周面を覆う擦過腐食抑制皮膜と、を有している。そのため、上記編組線は、車両走行時等に上記編組線に振動が加わり、編み込まれた素線同士が擦れる場合でも、擦過腐食抑制皮膜によって素線本体部の擦過腐食が抑制され、素線の断線に繋がるような素線本体部の摩耗を防止することが可能となる。それ故、上記編組線によれば、良好な耐摩耗性を有するアルミニウム系の編組線が得られる。
The braided wire has a strand main body portion in which the strands constituting the braided wire are made of an aluminum wire or an aluminum alloy wire, and a fretting corrosion inhibiting film covering the outer peripheral surface of the strand main body portion. Yes. For this reason, the braided wire suppresses the fretting corrosion of the wire main body portion by the fretting corrosion inhibiting film even when vibrations are applied to the braided wire when the vehicle is running and the knitted strands rub against each other. It becomes possible to prevent wear of the wire main body part that leads to disconnection. Therefore, according to the braided wire, an aluminum braided wire having good wear resistance can be obtained.
上記編組線は、複数の素線が筒状に編み込まれてなる。上記編組線において、素線は、素線本体部と、擦過腐食抑制皮膜とを有している。
The braided wire is formed by knitting a plurality of strands into a cylindrical shape. In the braided wire, the strand has a strand body portion and a fretting corrosion inhibiting film.
素線本体部は、アルミニウム線またはアルミニウム合金線より構成されている。アルミニウム合金としては、具体的には、1000系Al合金、3000系Al合金、5000系Al合金、6000系Al合金、7000系Al合金などを例示することができる。なお、上記編組線は、各素線の素線本体部が同一の材料より構成されていてもよいし、各素線の素線本体部が異なる材料より構成されていてもよい。
The strand main body is composed of an aluminum wire or an aluminum alloy wire. Specific examples of the aluminum alloy include a 1000 series Al alloy, a 3000 series Al alloy, a 5000 series Al alloy, a 6000 series Al alloy, and a 7000 series Al alloy. In the braided wire, the strand main body portion of each strand may be made of the same material, or the strand body portion of each strand may be made of a different material.
アルミニウム合金線を構成するアルミニウム合金は、引張強度が200MPa以上、導電率が50%IACS以上であるとよい。この構成によれば、素線本体部の強度および導電性が高まるため、擦過腐食抑制皮膜の形成効果と相まって、良好なシールド性能を確保しつつ、振動による耐摩耗性の向上を図りやすい編組線が得られる。上記引張強度は、振動による耐摩耗性向上などの観点から、好ましくは、210MPa以上、より好ましくは、220MPa以上とすることができる。また、上記引張強度は、導電性の確保等の観点から、例えば、280MPa以下、好ましくは、270MPa以下、より好ましくは、260MPa以下とすることができる。また、上記導電率は、良好なシールド性能の確保が容易になるなどの観点から、好ましくは、52%IACS以上、より好ましくは、54%IACS以上とすることができる。また、上記引張強度は、振動による耐摩耗性向上などの観点から、例えば、58%IACS以下、好ましくは、57%IACS以下、より好ましくは、56%IACS以下とすることができる。なお、上記引張強度および上記導電率を有するアルミニウム合金の化学組成としては、例えば、質量%で、Mgを0.1%以上、1.5%以下、Siを0.03%以上2.0%以下、Cuを0.05%以上0.5%以下含有し、残部がAl及び不可避的不純物からなり、MgおよびSiの質量比Mg/Siが0.8以上3.5以下である化学組成などを例示することができる。なお、上記化学組成は、さらに、質量%で、Feを0.1%以上1.0%以下、および、Crを0.01%以上0.5%以下の少なくとも1つの元素を含有することができる。また、上記化学組成は、さらに、質量割合で、Tiを500ppm以下、および、Bを50ppm以下の少なくとも1つの元素を含有することができる。
The aluminum alloy constituting the aluminum alloy wire may have a tensile strength of 200 MPa or more and a conductivity of 50% IACS or more. According to this configuration, since the strength and conductivity of the wire main body portion are increased, combined with the formation effect of the fretting corrosion inhibiting film, the braided wire that is easy to improve wear resistance due to vibration while ensuring good shielding performance. Is obtained. The tensile strength is preferably 210 MPa or more, more preferably 220 MPa or more, from the viewpoint of improving wear resistance due to vibration. The tensile strength can be set to, for example, 280 MPa or less, preferably 270 MPa or less, and more preferably 260 MPa or less from the viewpoint of ensuring conductivity. The conductivity is preferably 52% IACS or more, more preferably 54% IACS or more, from the viewpoint of facilitating securing of good shielding performance. The tensile strength can be, for example, 58% IACS or less, preferably 57% IACS or less, and more preferably 56% IACS or less, from the viewpoint of improving wear resistance due to vibration. The chemical composition of the aluminum alloy having the tensile strength and the electrical conductivity is, for example, mass%, Mg is 0.1% or more and 1.5% or less, and Si is 0.03% or more and 2.0%. Hereinafter, chemical composition containing 0.05% or more and 0.5% or less of Cu, the balance being Al and inevitable impurities, and the mass ratio Mg / Si of Mg and Si being 0.8 or more and 3.5 or less Can be illustrated. The chemical composition may further contain at least one element by mass% of Fe of 0.1% to 1.0% and Cr of 0.01% to 0.5%. it can. The chemical composition may further contain at least one element of Ti of 500 ppm or less and B of 50 ppm or less by mass ratio.
擦過腐食抑制皮膜は、素線本体部の外周面を覆っている。擦過腐食抑制皮膜は、具体的には、編み込まれた複数の素線同士が互いに接触する部位における素線本体部の外周面を少なくとも覆っている構成とすることができる。擦過腐食抑制皮膜は、耐摩耗性の向上効果を確実なものとする、耐摩耗性の信頼性向上などの観点から、好ましくは、素線本体部の外周面の全体を覆っているとよい。
The scratch corrosion inhibiting coating covers the outer peripheral surface of the wire main body. Specifically, the fretting corrosion-inhibiting film can be configured to cover at least the outer peripheral surface of the strand main body at a portion where a plurality of braided strands contact each other. The fretting corrosion-inhibiting film preferably covers the entire outer peripheral surface of the strand main body from the viewpoint of ensuring the effect of improving the wear resistance and improving the reliability of the wear resistance.
擦過腐食抑制皮膜は、上記編組線の振動に起因する素線同士の擦れによる素線本体部の擦過腐食を抑制するための皮膜である。擦過腐食抑制皮膜は、具体的には、化成皮膜またはアルマイト皮膜(陽極酸化皮膜)より構成することができる。この構成によれば、上述した作用効果を確実なものとすることができる。
The fretting corrosion inhibiting film is a film for inhibiting the fretting corrosion of the wire main body due to the rubbing of the wires due to the vibration of the braided wire. Specifically, the fretting corrosion inhibiting film can be composed of a chemical conversion film or an alumite film (anodized film). According to this configuration, the above-described operational effects can be ensured.
より具体的には、擦過腐食抑制皮膜が化成皮膜より構成される場合、裸アルミニウム系素線に比べ、素線表面の摩擦係数が低減し、素線同士の滑り性を向上させやすくなるため、上述した擦過腐食を抑制しやすくなる。それ故、上記の場合には、耐摩耗性の向上に有利な編組線を得やすくなる。また、素線同士の滑り性の向上により、編組線の製造時における編組編み工程で線速を上げやすくなる。それ故、上記の場合には、量産性の向上に有利な編組線を得やすくなる。また、上記の場合には、めっき膜等に比べ、擦過腐食抑制皮膜の膜厚を薄くすることができるため、素線の細径化、編組線の軽量化に有利である。また、化成皮膜は、導電性を確保しやすい。そのため、上記の場合には、シールド性能を確保しやすい編組線が得られる。
More specifically, when the fretting corrosion inhibiting film is composed of a chemical conversion film, the friction coefficient of the surface of the wire is reduced compared to the bare aluminum-based wire, and it becomes easy to improve the slipping property between the wires. It becomes easy to suppress the abrasion corrosion mentioned above. Therefore, in the above case, it is easy to obtain a braided wire that is advantageous for improving wear resistance. Moreover, the improvement of the slipperiness between strands makes it easy to increase the line speed in the braiding process when manufacturing the braided wire. Therefore, in the above case, it is easy to obtain a braided wire that is advantageous for improving mass productivity. In the above case, since the film thickness of the fretting corrosion inhibiting film can be made thinner than the plated film or the like, it is advantageous in reducing the diameter of the strand and reducing the weight of the braided wire. Moreover, a chemical conversion film is easy to ensure electroconductivity. Therefore, in the above case, a braided wire that can easily secure the shielding performance is obtained.
一方、擦過腐食抑制皮膜がアルマイト皮膜より構成される場合、素線本体部の外周面に硬い擦過腐食抑制皮膜が形成されるため、上述した擦過腐食を抑制しやすくなる。また、アルマイト皮膜は、化成皮膜に比べ、十分な膜厚を得やすい。それ故、この場合には、耐摩耗性の向上に有利な編組線を得やすくなる。
On the other hand, when the fretting corrosion-inhibiting film is composed of an alumite film, a hard fretting corrosion-inhibiting film is formed on the outer peripheral surface of the wire main body portion, so that the above-mentioned fretting corrosion can be easily suppressed. Moreover, an alumite film is easy to obtain sufficient film thickness compared with a chemical conversion film. Therefore, in this case, it becomes easy to obtain a braided wire that is advantageous for improving wear resistance.
なお、上記編組線は、化成皮膜からなる擦過腐食抑制皮膜を有する素線より構成されていてもよいし、アルマイト皮膜からなる擦過腐食抑制皮膜を有する素線より構成されていてもよいし、両方の素線より構成されていてもよい。
The braided wire may be composed of a strand having a fretting corrosion-inhibiting film made of a chemical conversion film, or may be composed of a strand having a fretting corrosion-inhibiting film made of an alumite film, or both It may be composed of the element wire.
化成皮膜は、素線本体部の外周面に化成処理を施すことにより形成することができる。化成皮膜としては、具体的には、例えば、Cr含有皮膜、Zr含有皮膜、Ti含有皮膜、リン酸塩含有皮膜などを用いることができる。この構成によれば、上述した作用効果を確実なものとすることができる。Cr含有皮膜は、具体的には、例えば、クロメート皮膜(リン酸クロメート皮膜も含む)より構成することができる。クロメート皮膜は、素線本体部の外周面をクロメート処理することにより形成することができる。Zr含有皮膜、Ti含有皮膜は、具体的には、例えば、Zrおよび/またはTiを含み、かつ、クロムを含まないノンクロメート皮膜より構成することができる。ノンクロメート皮膜は、素線本体部の外周面をノンクロメート処理することにより形成することができる。リン酸塩含有皮膜は、素線本体部の外周面をリン酸塩処理することにより形成することができる。
The chemical conversion film can be formed by performing a chemical conversion treatment on the outer peripheral surface of the strand main body. Specifically, as the chemical conversion film, for example, a Cr-containing film, a Zr-containing film, a Ti-containing film, a phosphate-containing film, and the like can be used. According to this configuration, the above-described operational effects can be ensured. Specifically, the Cr-containing film can be constituted by, for example, a chromate film (including a phosphoric acid chromate film). The chromate film can be formed by subjecting the outer peripheral surface of the strand main body portion to chromate treatment. Specifically, the Zr-containing film and the Ti-containing film can be composed of, for example, a non-chromate film that contains Zr and / or Ti and does not contain chromium. The non-chromate film can be formed by non-chromating the outer peripheral surface of the wire main body. The phosphate-containing film can be formed by subjecting the outer peripheral surface of the strand main body portion to a phosphate treatment.
化成皮膜の膜厚は、具体的には、10nm以上150nm以下とすることができる。この構成によれば、上述した作用効果を確実なものとすることができる。化成皮膜の膜厚は、好ましくは25nm以上125nm以下、より好ましくは、50nm以上100nm以下とすることができる。
Specifically, the film thickness of the chemical conversion film can be 10 nm or more and 150 nm or less. According to this configuration, the above-described operational effects can be ensured. The film thickness of the chemical conversion film is preferably 25 nm or more and 125 nm or less, and more preferably 50 nm or more and 100 nm or less.
一方、アルマイト皮膜は、素線本体部の外周面に陽極酸化処理を施すことにより形成することができる。
On the other hand, the alumite film can be formed by subjecting the outer peripheral surface of the wire main body to an anodizing treatment.
アルマイト皮膜の膜厚は、具体的には、10μm以上150μm以下とすることができる。この構成によれば、上述した作用効果を確実なものとすることができる。アルマイト皮膜の膜厚は、好ましくは25μm以上125μm以下、より好ましくは、50μm以上100μm以下とすることができる。
Specifically, the film thickness of the anodized film can be 10 μm or more and 150 μm or less. According to this configuration, the above-described operational effects can be ensured. The film thickness of the alumite film is preferably 25 μm or more and 125 μm or less, and more preferably 50 μm or more and 100 μm or less.
擦過腐食抑制皮膜がアルマイト皮膜である場合、上記編組線は、さらに、擦過腐食抑制皮膜の外表面を覆う導電層を有する構成とすることができる。アルマイト皮膜は、クロメート皮膜等の化成皮膜に比べ、導電性に劣る。そのため、上記構成によれば、アルマイト皮膜からなる擦過腐食抑制皮膜によって擦過腐食を抑制しつつ、導電層による導電性の確保によってシールド性能を確保しやすい編組線が得られる。
When the scratch corrosion inhibiting film is an alumite film, the braided wire may further include a conductive layer that covers the outer surface of the scratch corrosion inhibiting film. An alumite film is inferior in conductivity compared to a chemical film such as a chromate film. Therefore, according to the above configuration, it is possible to obtain a braided wire that can easily ensure shielding performance by ensuring conductivity by the conductive layer while suppressing abrasion corrosion by the abrasion corrosion inhibiting film made of an alumite film.
導電層としては、めっき層等の金属(合金含む)層を好適なものとして例示することができる。導電層としては、具体的には、例えば、Snめっき層、Sn合金めっき層、Agめっき層、Ag合金めっき層、Auめっき層、Au合金めっき層などを例示することができる。なお、導電層は、1層または2層以上から構成することができる。
As the conductive layer, a metal (including alloy) layer such as a plating layer can be exemplified as a suitable one. Specific examples of the conductive layer include a Sn plating layer, a Sn alloy plating layer, an Ag plating layer, an Ag alloy plating layer, an Au plating layer, and an Au alloy plating layer. Note that the conductive layer can be composed of one layer or two or more layers.
導電層の膜厚は、具体的には、1μm以上30μm以下とすることができる。この構成によれば、上述した作用効果を確実なものとすることができる。導電層の膜厚は、好ましくは5μm以上25μm以下、より好ましくは、10μm以上20μm以下とすることができる。
Specifically, the thickness of the conductive layer can be 1 μm or more and 30 μm or less. According to this configuration, the above-described operational effects can be ensured. The film thickness of the conductive layer is preferably 5 μm or more and 25 μm or less, and more preferably 10 μm or more and 20 μm or less.
上記編組線は、振動環境下で好適に使用することができる。この場合には、上述した作用効果を十分に発揮することができる。
The above braided wire can be suitably used in a vibration environment. In this case, the above-described operational effects can be sufficiently exhibited.
上記編組線は、車両用として好適に用いることができる。具体的には、例えば、上記編組線は、車両用ワイヤーハーネスに適用することができる。より具体的には、上記編組線は、車両用ワイヤーハーネスの外周を覆うように用いることができる。また、上記編組線は、車両用ワイヤーハーネスを構成する1または2以上の電線の外周を覆うように用いることができる。また、上記編組線は、車両用ワイヤーハーネスを構成する電線の導体と絶縁体との間に配置されて導体を覆うように用いることができる。上記車両としては、例えば、自動車、電車、列車、バイクなどを例示することができる。
The braided wire can be suitably used for vehicles. Specifically, for example, the braided wire can be applied to a vehicle wire harness. More specifically, the braided wire can be used so as to cover the outer periphery of the vehicle wire harness. Moreover, the said braided wire can be used so that the outer periphery of the 1 or 2 or more electric wire which comprises the wire harness for vehicles may be covered. Further, the braided wire can be used so as to be disposed between the conductor of the electric wire constituting the vehicle wire harness and the insulator so as to cover the conductor. Examples of the vehicle include an automobile, a train, a train, and a motorcycle.
なお、上述した各構成は、上述した各作用効果等を得るなどのために必要に応じて任意に組み合わせることができる。
In addition, each structure mentioned above can be arbitrarily combined as needed, in order to obtain each effect mentioned above.
以下、実施例の編組線について、図面を用いて説明する。
Hereinafter, the braided wire of the embodiment will be described with reference to the drawings.
(実施例1)
実施例1の編組線について、図1~図3を用いて説明する。図1~図3に示されるように、本例の編組線1は、編み込まれた複数の素線2を有している。編組線1の形状は、筒状である。なお、図2では、各素線2は省略されている。 Example 1
The braided wire of Example 1 will be described with reference to FIGS. As shown in FIGS. 1 to 3, thebraided wire 1 of this example has a plurality of strands 2 knitted. The shape of the braided wire 1 is cylindrical. In addition, in FIG. 2, each strand 2 is abbreviate | omitted.
実施例1の編組線について、図1~図3を用いて説明する。図1~図3に示されるように、本例の編組線1は、編み込まれた複数の素線2を有している。編組線1の形状は、筒状である。なお、図2では、各素線2は省略されている。 Example 1
The braided wire of Example 1 will be described with reference to FIGS. As shown in FIGS. 1 to 3, the
素線2は、アルミニウム線またはアルミニウム合金線より構成される素線本体部20と、素線本体部20の外周面を覆う擦過腐食抑制皮膜21とを有している。本例では、擦過腐食抑制皮膜21は、具体的には、化成皮膜である。より具体的には、化成皮膜は、Cr含有皮膜の一つであるクロメート皮膜である。
The strand 2 has a strand body portion 20 made of an aluminum wire or an aluminum alloy wire, and a fretting corrosion inhibiting film 21 that covers the outer peripheral surface of the strand body portion 20. In this example, the fretting corrosion inhibiting film 21 is specifically a chemical conversion film. More specifically, the chemical conversion film is a chromate film that is one of Cr-containing films.
(実施例2)
実施例2の編組線について説明する。本例の編組線1は、擦過腐食抑制皮膜21が、具体的には、アルマイト皮膜である。その他の構成は、実施例1と同様である。 (Example 2)
The braided wire of Example 2 will be described. In thebraided wire 1 of this example, the fretting corrosion inhibiting film 21 is specifically an alumite film. Other configurations are the same as those of the first embodiment.
実施例2の編組線について説明する。本例の編組線1は、擦過腐食抑制皮膜21が、具体的には、アルマイト皮膜である。その他の構成は、実施例1と同様である。 (Example 2)
The braided wire of Example 2 will be described. In the
(実施例3)
実施例3の編組線について、図4を用いて説明する。図4に示されるように、本例の編組線1は、素線2が、アルミニウム線またはアルミニウム合金線より構成される素線本体部20と、素線本体部20の外周面を覆う擦過腐食抑制皮膜21と、擦過腐食抑制皮膜21の外周面を覆う導電層22とを有している。本例では、擦過腐食抑制皮膜21は、具体的には、アルマイト皮膜である。また、導電層は、具体的には、Snめっき層またはSn合金めっき層である。その他の構成は、実施例1と同様である。 (Example 3)
The braided wire of Example 3 will be described with reference to FIG. As shown in FIG. 4, thebraided wire 1 of this example includes a strand main body portion 20 in which the strand 2 is made of an aluminum wire or an aluminum alloy wire, and a fretting corrosion covering the outer peripheral surface of the strand main body portion 20. It has a suppression film 21 and a conductive layer 22 that covers the outer peripheral surface of the fretting corrosion suppression film 21. In this example, the fretting corrosion inhibiting film 21 is specifically an alumite film. The conductive layer is specifically a Sn plating layer or a Sn alloy plating layer. Other configurations are the same as those of the first embodiment.
実施例3の編組線について、図4を用いて説明する。図4に示されるように、本例の編組線1は、素線2が、アルミニウム線またはアルミニウム合金線より構成される素線本体部20と、素線本体部20の外周面を覆う擦過腐食抑制皮膜21と、擦過腐食抑制皮膜21の外周面を覆う導電層22とを有している。本例では、擦過腐食抑制皮膜21は、具体的には、アルマイト皮膜である。また、導電層は、具体的には、Snめっき層またはSn合金めっき層である。その他の構成は、実施例1と同様である。 (Example 3)
The braided wire of Example 3 will be described with reference to FIG. As shown in FIG. 4, the
以下、編組線の試料を作製し、評価を行った。その実験例について説明する。
Hereinafter, a braided wire sample was prepared and evaluated. An experimental example will be described.
<実験例>
(編組線の作製)
直径0.26mmの1000系Al合金からなるAl合金線の外周面を脱脂処理した後、クロメート処理液(日本パーカライジング社製、「パルコート3700」、Cr含有)を用い、温度60℃で2分間の処理条件にてクロメート処理を施し、水洗した。これにより、アルミニウム合金線より構成される素線本体部と、素線本体部の外周面を覆う化成皮膜(具体的には、クロメート皮膜、膜厚50~100nm)とを有する皮膜付き素線(1)を準備した。 <Experimental example>
(Preparation of braided wire)
After degreasing the outer peripheral surface of an Al alloy wire made of a 1000 series Al alloy having a diameter of 0.26 mm, a chromate treatment solution (Nihon Parkerizing Co., Ltd., “Palcoat 3700”, containing Cr) was used for 2 minutes at a temperature of 60 ° C. Chromate treatment was performed under the treatment conditions and washed with water. Thus, a coated wire having a strand main body portion made of an aluminum alloy wire and a chemical conversion coating (specifically, a chromate coating, a film thickness of 50 to 100 nm) covering the outer peripheral surface of the strand main body portion ( 1) was prepared.
(編組線の作製)
直径0.26mmの1000系Al合金からなるAl合金線の外周面を脱脂処理した後、クロメート処理液(日本パーカライジング社製、「パルコート3700」、Cr含有)を用い、温度60℃で2分間の処理条件にてクロメート処理を施し、水洗した。これにより、アルミニウム合金線より構成される素線本体部と、素線本体部の外周面を覆う化成皮膜(具体的には、クロメート皮膜、膜厚50~100nm)とを有する皮膜付き素線(1)を準備した。 <Experimental example>
(Preparation of braided wire)
After degreasing the outer peripheral surface of an Al alloy wire made of a 1000 series Al alloy having a diameter of 0.26 mm, a chromate treatment solution (Nihon Parkerizing Co., Ltd., “Palcoat 3700”, containing Cr) was used for 2 minutes at a temperature of 60 ° C. Chromate treatment was performed under the treatment conditions and washed with water. Thus, a coated wire having a strand main body portion made of an aluminum alloy wire and a chemical conversion coating (specifically, a chromate coating, a film thickness of 50 to 100 nm) covering the outer peripheral surface of the strand main body portion ( 1) was prepared.
直径0.26mmの1000系Al合金からなるAl合金線の外周面をデスマット処理した後、温度20~25℃で30分間の処理条件にて陽極酸化処理を施した。これにより、アルミニウム合金線より構成される素線本体部と、素線本体部の外周面を覆うアルマイト皮膜(膜厚30μm)とを有する皮膜付き素線(2)を準備した。
The outer peripheral surface of an Al alloy wire made of a 1000 series Al alloy having a diameter of 0.26 mm was desmutted, and then anodized under a treatment condition of 20 to 25 ° C. for 30 minutes. Thereby, the strand (2) with a film | membrane which has the strand main body part comprised from an aluminum alloy wire and the alumite film | membrane (film thickness of 30 micrometers) which covers the outer peripheral surface of a strand main body part was prepared.
皮膜付き素線(2)の表面に、下地としてZnを付着させた後、電気めっき法(電圧0.3V、電流0.13A)を用いてSnめっきを施した。これにより、アルマイト皮膜の外周面を覆うSnめっき層より構成される導電層(厚2μm)をさらに有する皮膜・導電層付き素線(3)を準備した。
After depositing Zn as a base on the surface of the coated wire (2), Sn plating was performed using an electroplating method (voltage 0.3 V, current 0.13 A). Thereby, the strand (3) with a film | membrane and a conductive layer which further has a conductive layer (thickness 2 micrometers) comprised from the Sn plating layer which covers the outer peripheral surface of an alumite film | membrane was prepared.
上述した化学組成を満たしており、かつ、引張強度が200MPa以上、導電率が50%IACS以上とされた改良Al合金からなる直径0.26mmのAl合金線を準備した。当該Al合金線の外周面を脱脂処理した後、クロメート処理液(日本パーカライジング社製、「パルコート3700」、Cr含有)を用い、温度60℃で2分間の処理条件にてクロメート処理を施し、水洗した。これにより、アルミニウム合金線より構成される素線本体部と、素線本体部の外周面を覆う化成皮膜(具体的には、クロメート皮膜、膜厚50~100nm)とを有する皮膜付き素線(4)を準備した。
An Al alloy wire having a diameter of 0.26 mm made of an improved Al alloy satisfying the above-described chemical composition and having a tensile strength of 200 MPa or more and a conductivity of 50% IACS or more was prepared. After degreasing the outer peripheral surface of the Al alloy wire, chromate treatment is performed using a chromate treatment solution (Nihon Parkerizing Co., Ltd., “Palcoat 3700”, containing Cr) at a temperature of 60 ° C. for 2 minutes, and washed with water. did. Thus, a coated wire having a strand main body portion made of an aluminum alloy wire and a chemical conversion coating (specifically, a chromate coating, a film thickness of 50 to 100 nm) covering the outer peripheral surface of the strand main body portion ( 4) was prepared.
複数の皮膜付き素線(1)を編み込んで筒状とすることにより試料1の編組線を得た。複数の皮膜付き素線(2)を編み込んで筒状とすることにより試料2の編組線を得た。複数の皮膜・導電層付き素線(3)を編み込んで筒状とすることにより試料3の編組線を得た。複数の皮膜付き素線(4)を編み込んで筒状とすることにより試料4の編組線を得た。
A braided wire of Sample 1 was obtained by weaving a plurality of coated wires (1) into a cylindrical shape. A braided wire of Sample 2 was obtained by weaving a plurality of coated wires (2) into a cylindrical shape. A braided wire of Sample 3 was obtained by weaving a plurality of strands (3) with a film / conductive layer into a cylindrical shape. A braided wire of Sample 4 was obtained by weaving a plurality of coated wires (4) into a cylindrical shape.
直径0.26mmのCu素線を複数本編み込んで筒状とすることにより試料1Cの編組線を得た。直径0.26mmの1000系Al合金からなるAl合金線を複数本編み込んで筒状とすることにより試料2Cの編組線を得た。直径0.26mmの6000系Al合金からなるAl合金線を複数本編み込んで筒状とすることにより試料3Cの編組線を得た。直径0.26mmの上記改良Al合金からなるAl合金線を複数本編み込んで筒状とすることにより試料4Cの編組線を得た。なお、作製した各編組線における編み込み構成は、いずれも、打ち数44、持ち数4とした。また、本実験例では、各編組線の長手方向の長さは1mとした。
A braided wire of Sample 1C was obtained by weaving a plurality of Cu strands having a diameter of 0.26 mm into a cylindrical shape. A braided wire of Sample 2C was obtained by braiding a plurality of Al alloy wires made of 1000 series Al alloy having a diameter of 0.26 mm into a cylindrical shape. A braided wire of Sample 3C was obtained by braiding a plurality of Al alloy wires made of a 6000 series Al alloy having a diameter of 0.26 mm into a cylindrical shape. A braided wire of Sample 4C was obtained by braiding a plurality of Al alloy wires made of the improved Al alloy having a diameter of 0.26 mm into a cylindrical shape. Note that the braided configuration of each of the produced braided wires was 44 for strikes and 4 for the number of strikes. In this experimental example, the length of each braided wire in the longitudinal direction was 1 m.
(動摩擦係数)
各編組線について、各編組線を構成する素線の動摩擦係数を以下のようにして測定した。すなわち、鉄製の平らな板の上に、素線を1本真っ直ぐに固定した。次いで、この素線の上に100gの錘を載せ、素線軸方向に錘を掃引速度50mm/分にて掃引し、その際の摩擦力を測定した。次いで、F=μN(但し、F:摩擦力、μ:動摩擦係数、N:垂直抗力)の計算式から動摩擦係数を算出した。 (Dynamic friction coefficient)
About each braided wire, the dynamic friction coefficient of the strand which comprises each braided wire was measured as follows. That is, one strand was fixed straight on an iron flat plate. Next, a 100 g weight was placed on the strand, the weight was swept in the strand axis direction at a sweep speed of 50 mm / min, and the frictional force at that time was measured. Next, a dynamic friction coefficient was calculated from a calculation formula of F = μN (where F: friction force, μ: dynamic friction coefficient, N: vertical drag).
各編組線について、各編組線を構成する素線の動摩擦係数を以下のようにして測定した。すなわち、鉄製の平らな板の上に、素線を1本真っ直ぐに固定した。次いで、この素線の上に100gの錘を載せ、素線軸方向に錘を掃引速度50mm/分にて掃引し、その際の摩擦力を測定した。次いで、F=μN(但し、F:摩擦力、μ:動摩擦係数、N:垂直抗力)の計算式から動摩擦係数を算出した。 (Dynamic friction coefficient)
About each braided wire, the dynamic friction coefficient of the strand which comprises each braided wire was measured as follows. That is, one strand was fixed straight on an iron flat plate. Next, a 100 g weight was placed on the strand, the weight was swept in the strand axis direction at a sweep speed of 50 mm / min, and the frictional force at that time was measured. Next, a dynamic friction coefficient was calculated from a calculation formula of F = μN (where F: friction force, μ: dynamic friction coefficient, N: vertical drag).
(振動試験)
一定の歪み(具体的には、0.005の歪み)で編組線を100万回振動させた際の断線率を確認した。なお、断線率は、100×(断線した素線数)/(全素線数)の計算式より求めた。断線率が10%以下の場合を、優れた耐摩耗性を有するとして「A+」とした。断線率が10%超15%以下の場合を、良好な耐摩耗性を有するとして「A」とした。断線率が15%超20%以下の場合を、ある程度の耐摩耗性を有するとして「B」とした。断線率が20%超の場合を、耐摩耗性に劣るとして「C」とした。なお、本振動試験は、作製した各編組線について実施した。 (Vibration test)
The disconnection rate when the braided wire was vibrated 1 million times with a constant strain (specifically, a strain of 0.005) was confirmed. In addition, the disconnection rate was calculated | required from the calculation formula of 100x (number of disconnected wires) / (total number of strands). The case where the disconnection rate was 10% or less was designated as “A +” as having excellent wear resistance. A case where the disconnection rate was more than 10% and 15% or less was designated as “A” as having good wear resistance. The case where the disconnection rate was more than 15% and 20% or less was designated as “B” as having a certain degree of wear resistance. The case where the disconnection rate was more than 20% was designated as “C” because it was inferior in wear resistance. In addition, this vibration test was implemented about each produced braided wire.
一定の歪み(具体的には、0.005の歪み)で編組線を100万回振動させた際の断線率を確認した。なお、断線率は、100×(断線した素線数)/(全素線数)の計算式より求めた。断線率が10%以下の場合を、優れた耐摩耗性を有するとして「A+」とした。断線率が10%超15%以下の場合を、良好な耐摩耗性を有するとして「A」とした。断線率が15%超20%以下の場合を、ある程度の耐摩耗性を有するとして「B」とした。断線率が20%超の場合を、耐摩耗性に劣るとして「C」とした。なお、本振動試験は、作製した各編組線について実施した。 (Vibration test)
The disconnection rate when the braided wire was vibrated 1 million times with a constant strain (specifically, a strain of 0.005) was confirmed. In addition, the disconnection rate was calculated | required from the calculation formula of 100x (number of disconnected wires) / (total number of strands). The case where the disconnection rate was 10% or less was designated as “A +” as having excellent wear resistance. A case where the disconnection rate was more than 10% and 15% or less was designated as “A” as having good wear resistance. The case where the disconnection rate was more than 15% and 20% or less was designated as “B” as having a certain degree of wear resistance. The case where the disconnection rate was more than 20% was designated as “C” because it was inferior in wear resistance. In addition, this vibration test was implemented about each produced braided wire.
(シールド性能)
編組線の筒内に、長さ1000mmの絶縁電線を3本挿入し、サンプルを準備した。そして、サンプルのシールド性能を吸収クランプ法により測定した。吸収クランプ法に用いた測定装置は、スペクトラムアナライザ、トラッキングジェネレータ、一対のシールドボックス、吸収クランプおよび終端抵抗を有している。各シールドボックスは、アースに接続されている。吸収クランプは、一対のシールドボックスの間に配置されている。終端抵抗は、一対のシールドボックスのうち、一方のシールドボックス内に設けられており、一方のシールドボックスを介して接地されている。スペクトラムアナライザは、吸収クランプと接続されており、吸収クランプが受信した信号を測定することができるように構成されている。なお、吸収クランプには、共立電子工業株式会社製「KT-10」を用いた。また、スペクトラムアナライザには、Agilent社製「E4402B」を用いた。 (Shield performance)
Three insulated electric wires having a length of 1000 mm were inserted into a braided wire cylinder to prepare a sample. And the shielding performance of the sample was measured by the absorption clamp method. The measuring device used for the absorption clamp method has a spectrum analyzer, a tracking generator, a pair of shield boxes, an absorption clamp, and a termination resistor. Each shield box is connected to ground. The absorption clamp is disposed between the pair of shield boxes. The termination resistor is provided in one shield box of the pair of shield boxes, and is grounded through the one shield box. The spectrum analyzer is connected to an absorption clamp and configured to measure a signal received by the absorption clamp. For the absorption clamp, “KT-10” manufactured by Kyoritsu Electronics Co., Ltd. was used. In addition, “E4402B” manufactured by Agilent was used as the spectrum analyzer.
編組線の筒内に、長さ1000mmの絶縁電線を3本挿入し、サンプルを準備した。そして、サンプルのシールド性能を吸収クランプ法により測定した。吸収クランプ法に用いた測定装置は、スペクトラムアナライザ、トラッキングジェネレータ、一対のシールドボックス、吸収クランプおよび終端抵抗を有している。各シールドボックスは、アースに接続されている。吸収クランプは、一対のシールドボックスの間に配置されている。終端抵抗は、一対のシールドボックスのうち、一方のシールドボックス内に設けられており、一方のシールドボックスを介して接地されている。スペクトラムアナライザは、吸収クランプと接続されており、吸収クランプが受信した信号を測定することができるように構成されている。なお、吸収クランプには、共立電子工業株式会社製「KT-10」を用いた。また、スペクトラムアナライザには、Agilent社製「E4402B」を用いた。 (Shield performance)
Three insulated electric wires having a length of 1000 mm were inserted into a braided wire cylinder to prepare a sample. And the shielding performance of the sample was measured by the absorption clamp method. The measuring device used for the absorption clamp method has a spectrum analyzer, a tracking generator, a pair of shield boxes, an absorption clamp, and a termination resistor. Each shield box is connected to ground. The absorption clamp is disposed between the pair of shield boxes. The termination resistor is provided in one shield box of the pair of shield boxes, and is grounded through the one shield box. The spectrum analyzer is connected to an absorption clamp and configured to measure a signal received by the absorption clamp. For the absorption clamp, “KT-10” manufactured by Kyoritsu Electronics Co., Ltd. was used. In addition, “E4402B” manufactured by Agilent was used as the spectrum analyzer.
サンプルの取り付けは、以下の手順で行った。まず、吸収クランプの内側にサンプルを通過させ、両端をシールドボックス内に固定した。次いで、編組線の両端を各シールドボックスに接続し、シールドボックスを介して編組線を接地した。次に、一方のシールドボックス内に挿入されたサンプルの電線導体を終端抵抗に接続し、終端抵抗を介して接地した。その後、他方のシールドボックス内に挿入されたサンプルの電線導体をトラッキングジェネレータに接続した。
The sample was attached according to the following procedure. First, the sample was passed inside the absorption clamp, and both ends were fixed in the shield box. Next, both ends of the braided wire were connected to each shield box, and the braided wire was grounded via the shield box. Next, the wire conductor of the sample inserted in one shield box was connected to the termination resistor, and grounded via the termination resistor. Thereafter, the sample wire conductor inserted into the other shield box was connected to the tracking generator.
サンプルを測定装置に取り付けた後、トラッキングジェネレータから発生させた10MHzの高周波信号を電線導体に入力した。そして、サンプルの外部に漏洩した高周波信号を吸収クランプに受信させ、スペクトラムアナライザにより漏洩した高周波信号の大きさを測定した。その後、入力した高周波信号の大きさに対する漏洩した高周波信号の比を算出し、これを誘導ノイズ量(dB)とした。誘導ノイズ量が40dB以上であった場合を「C」とした。誘導ノイズ量が31dB超39dB以下であった場合を「B」とした。誘導ノイズ量が25dB超30dB以下であった場合を「A-」とした。誘導ノイズ量が20dB超25dB以下であった場合を「A」とした。誘導ノイズ量が20dB以下であった場合を「A+」とした。
After attaching the sample to the measuring device, a 10 MHz high frequency signal generated from the tracking generator was input to the wire conductor. Then, the high frequency signal leaked to the outside of the sample was received by the absorption clamp, and the magnitude of the high frequency signal leaked by the spectrum analyzer was measured. Thereafter, the ratio of the leaked high-frequency signal to the magnitude of the input high-frequency signal was calculated, and this was used as the induction noise amount (dB). The case where the amount of induced noise was 40 dB or more was defined as “C”. A case where the amount of induced noise was more than 31 dB and 39 dB or less was defined as “B”. The case where the amount of induced noise was more than 25 dB and not more than 30 dB was defined as “A−”. The case where the amount of induced noise was more than 20 dB and 25 dB or less was defined as “A”. A case where the amount of induced noise was 20 dB or less was defined as “A +”.
(滑り性)
各編組線について、Cu素線より構成される編組線の量産時と同じ線速(線速)で編組編み工程試験(300m編組編み)を実施した。上記編組編み工程試験において、キンクや断線が生じなかった場合を、滑り性に優れるとして「A」とした。キンクや断線は生じなかったが、一部編み乱れが生じた場合を、滑り性が良好であるとして「B」とした。キンクや断線が生じた場合を、滑り性に劣るとして「C」とした。 (Slippery)
For each braided wire, a braided knitting process test (300 m braided knitting) was carried out at the same linear velocity (linear velocity) as during mass production of a braided wire composed of Cu strands. In the braid knitting process test, the case where no kink or disconnection occurred was designated as “A” as being excellent in slipperiness. Although kink and disconnection did not occur, a case where a part of the knitting was disrupted was designated as “B” because the slipperiness was good. The case where kink or wire breakage occurred was designated as “C” because the slipperiness was poor.
各編組線について、Cu素線より構成される編組線の量産時と同じ線速(線速)で編組編み工程試験(300m編組編み)を実施した。上記編組編み工程試験において、キンクや断線が生じなかった場合を、滑り性に優れるとして「A」とした。キンクや断線は生じなかったが、一部編み乱れが生じた場合を、滑り性が良好であるとして「B」とした。キンクや断線が生じた場合を、滑り性に劣るとして「C」とした。 (Slippery)
For each braided wire, a braided knitting process test (300 m braided knitting) was carried out at the same linear velocity (linear velocity) as during mass production of a braided wire composed of Cu strands. In the braid knitting process test, the case where no kink or disconnection occurred was designated as “A” as being excellent in slipperiness. Although kink and disconnection did not occur, a case where a part of the knitting was disrupted was designated as “B” because the slipperiness was good. The case where kink or wire breakage occurred was designated as “C” because the slipperiness was poor.
上記評価結果を表1にまとめて示す。
The above evaluation results are summarized in Table 1.
表1によれば、以下のことがわかる。試料1Cの編組線は、銅系素線からなる編組線である。試料2C~試料4Cの編組線は、裸アルミニウム系素線からなる編組線である。表1に示されるように、裸アルミニウム系素線の動摩擦係数は、銅系素線の動摩擦係数よりも大きい。そのため、試料2C~試料4Cの編組線は、試料1Cの編組線に比べ、振動による素線の擦過腐食を抑制することができず、素線の断線が生じた。このように、試料2C~試料4Cの編組線は、銅系素線からなる編組線と比較して、良好な耐摩耗性を有しているとはいえない。
According to Table 1, the following can be understood. The braided wire of the sample 1C is a braided wire made of a copper-based strand. The braided wires of Sample 2C to Sample 4C are braided wires made of bare aluminum-based strands. As shown in Table 1, the dynamic friction coefficient of the bare aluminum wire is larger than the dynamic friction coefficient of the copper wire. Therefore, the braided wires of Sample 2C to Sample 4C were not able to suppress the fretting corrosion of the strands due to vibration compared to the braided wire of Sample 1C, and the strands were broken. Thus, it cannot be said that the braided wires of Sample 2C to Sample 4C have better wear resistance than the braided wire made of copper-based strands.
これに対し、試料1~試料4の編組線は、いずれも、アルミニウム合金線より構成される素線本体部の外周面を擦過腐食抑制皮膜(具体的には、試料1および試料4は化成皮膜、試料2および試料3はアルマイト皮膜)が覆っている。そのため、試料1~試料4の編組線は、振動により素線同士が擦れる場合でも、擦過腐食抑制皮膜によって素線本体部の擦過腐食が抑制され、素線の断線に繋がるような素線本体部の摩耗を防止することができた。それ故、試料1~試料4の編組線によれば、良好な耐摩耗性を有するアルミニウム系の編組線が得られることが確認された。
On the other hand, the braided wires of Samples 1 to 4 all have a fretting corrosion-inhibiting film (specifically, Sample 1 and Sample 4 are chemical conversion coatings) on the outer peripheral surface of the wire main body composed of aluminum alloy wires. Sample 2 and Sample 3 are covered with an alumite film). For this reason, the braided wires of Sample 1 to Sample 4 are such that even when the strands are rubbed by vibration, the strand main body portion is suppressed by the fretting corrosion-inhibiting film and the strand main body portion is suppressed from being scratched. Was able to prevent wear. Therefore, according to the braided wires of Samples 1 to 4, it was confirmed that aluminum-based braided wires having good wear resistance can be obtained.
さらに考察する。試料1および試料4の編組線における素線は、化成皮膜を有することで、試料1Cにおける銅系素線と同程度の動摩擦係数を有している。そのため、試料1および試料4の編組線は、上述した擦過腐食を抑制することができたものである。
Consider further. The strands in the braided wires of Samples 1 and 4 have a dynamic friction coefficient similar to that of the copper-based strands in Sample 1C by having a chemical conversion film. Therefore, the braided wires of Sample 1 and Sample 4 can suppress the above-described fretting corrosion.
また、試料2および試料3の編組線は、素線が、化成皮膜に比べて十分な膜厚を有するアルマイト皮膜を有している。そのため、試料2および試料3の編組線は、上述した擦過腐食を抑制することができたものである。但し、試料2の編組線におけるシールド性能の評価結果から分かるように、アルマイト皮膜は導電性に劣る。そのため、試料3の編組線のように、アルマイト皮膜の外表面に導電層を被覆することで、アルマイト皮膜によって擦過腐食を抑制しつつ、導電層による導電性の確保によってシールド性能を確保しやすい編組線が得られることが確認された。
Further, the braided wires of Sample 2 and Sample 3 have an alumite film having a sufficient film thickness compared to the chemical conversion film. Therefore, the braided wires of Sample 2 and Sample 3 can suppress the above-described fretting corrosion. However, as can be seen from the evaluation results of the shielding performance of the braided wire of Sample 2, the anodized film is inferior in conductivity. Therefore, as in the braided wire of Sample 3, the braided wire easily coats the outer surface of the alumite film, thereby suppressing fretting corrosion by the alumite film and ensuring the shielding performance by ensuring the conductivity by the conductive layer. It was confirmed that a line was obtained.
また、試料1C~試料4Cの編組線の結果に示されるように、1000系Al合金(試料2C)、6000系Al合金(試料3C)、6000系Al合金をベースに改良が図られた改良Al合金(試料4C)を用いた場合には、銅(試料1C)を用いた場合に比べ、動摩擦係数が0.175以上と大きく、素線同士の滑り性が悪い。そのため、1000系Al合金、6000系Al合金、改良Al合金をそのまま用いて編組線を構成した場合には、銅系の編組線と同じ線速で編組編み工程を実施すると、キンクや断線が発生しやすく、線速を上げることが難しかった。これに対して、試料1~4の編組線の結果に示されるように、1000系Al合金(試料1~3)、改良Al合金(試料4)を用いた場合でも、擦過腐食抑制皮膜を形成することで、動摩擦係数が0.170以下(化成皮膜形成時)、0.174以下(アルマイト皮膜形成時)となって滑り性が向上し、銅系の編組線と同じ線速で編組編み工程を実施しても、キンクや断線を抑制しやすくなった。この結果によれば、アルミニウム系の編組線であっても、擦過腐食抑制皮膜を形成することで、素線表面の動摩擦係数の低減により素線同士の滑り性が向上し、編組線の編組編み工程で銅系の編組線と同等の量産速度を確保することが可能となり、量産性の向上に有利であることが確認できた。なお、擦過腐食抑制皮膜の表面に、さらに、防食材を塗布した場合には、上記効果をより確実なものとすることができることが期待される。
In addition, as shown in the results of the braided wires of Sample 1C to Sample 4C, the improved Al is based on the 1000 series Al alloy (Sample 2C), 6000 series Al alloy (Sample 3C), and 6000 series Al alloy. When the alloy (sample 4C) is used, the coefficient of dynamic friction is as large as 0.175 or more compared to the case where copper (sample 1C) is used, and the slipping property between the wires is poor. Therefore, when a braided wire is constructed using 1000 series Al alloy, 6000 series Al alloy, and improved Al alloy as they are, if the braided knitting process is performed at the same linear speed as the copper series braided wire, kinks and disconnections occur. It was easy to do and it was difficult to increase the line speed. On the other hand, as shown in the results of the braided wires of Samples 1 to 4, even when a 1000 series Al alloy (Samples 1 to 3) or an improved Al alloy (Sample 4) is used, a fretting corrosion inhibiting film is formed. As a result, the dynamic friction coefficient becomes 0.170 or less (at the time of chemical conversion film formation) and 0.174 or less (at the time of anodized film formation), improving the slipperiness, and the braiding process at the same linear velocity as the copper-based braided wire Even if it carried out, it became easy to control a kink and a disconnection. According to this result, even for aluminum braided wires, the formation of a fretting corrosion-inhibiting film improves the slippage between the strands by reducing the dynamic friction coefficient on the surface of the strands, and braids the braided wires. It was possible to secure mass production speed equivalent to that of copper-based braided wire in the process, and it was confirmed that it was advantageous for improving mass productivity. In addition, when the anticorrosion material is further apply | coated to the surface of a fretting corrosion suppression film | membrane, it is anticipated that the said effect can be made more reliable.
また、試料2Cの編組線の結果に示されるように、1000系Al合金は、導電率が高く、良好なシールド性能を得るのに有利であるものの、動摩擦係数が高く、強度も低いため、振動による耐摩耗性の確保には不利であることがわかる。一方、試料3Cの編組線の結果に示されるように、6000系Al合金は、1000系Al合金に比べ、強度が高く、振動による耐摩耗性の確保に有利であるものの、導電率が低いため、良好なシールド性能を得るのに不利であることがわかる。なお、3000系Al合金、5000系Al合金は、6000系Al合金と同様の傾向を有している。これらに対し、試料4の編組線によれば、素線本体部に、引張強度が200MPa以上、導電率が50%IACS以上であるAl合金を用いることで、良好なシールド性能を確保しつつ、振動による耐摩耗性の向上を図りやすくなることが確認された。
In addition, as shown in the result of the braided wire of Sample 2C, the 1000 series Al alloy has high conductivity and is advantageous for obtaining good shielding performance, but has a high dynamic friction coefficient and low strength. It can be seen that this is disadvantageous in ensuring wear resistance. On the other hand, as shown in the result of the braided wire of Sample 3C, the 6000-series Al alloy has higher strength than the 1000-series Al alloy and is advantageous in ensuring wear resistance due to vibration, but has low conductivity. It turns out that it is disadvantageous to obtain a good shielding performance. The 3000 series Al alloy and the 5000 series Al alloy have the same tendency as the 6000 series Al alloy. On the other hand, according to the braided wire of the sample 4, by using an Al alloy having a tensile strength of 200 MPa or more and an electric conductivity of 50% IACS or more for the strand main body portion, while securing good shielding performance, It was confirmed that it was easy to improve the wear resistance due to vibration.
以上、本発明の実施例および実験例について詳細に説明したが、本発明は上記実施例および実験例に限定されるものではなく、本発明の趣旨を損なわない範囲内で種々の変更が可能である。
As mentioned above, although the Example and experiment example of this invention were demonstrated in detail, this invention is not limited to the said Example and experiment example, A various change is possible within the range which does not impair the meaning of this invention. is there.
Claims (8)
- 編み込まれた複数の素線を有する筒状の編組線であって、
上記素線は、アルミニウム線またはアルミニウム合金線より構成される素線本体部と、
上記素線本体部の外周面を覆う擦過腐食抑制皮膜と、
を有する、編組線。 A tubular braided wire having a plurality of strands knitted,
The above-mentioned strand is a strand main body composed of an aluminum wire or an aluminum alloy wire,
A fretting corrosion inhibiting film covering the outer peripheral surface of the wire main body,
Having a braided wire. - 上記擦過腐食抑制皮膜は、化成皮膜またはアルマイト皮膜である、請求項1に記載の編組線。 The braided wire according to claim 1, wherein the fretting corrosion inhibiting coating is a chemical conversion coating or an alumite coating.
- 上記化成皮膜は、Cr含有皮膜、Zr含有皮膜、または、Ti含有皮膜である、請求項2に記載の編組線。 The braided wire according to claim 2, wherein the chemical conversion film is a Cr-containing film, a Zr-containing film, or a Ti-containing film.
- 上記擦過腐食抑制皮膜は、アルマイト皮膜であり、
さらに、上記擦過腐食抑制皮膜の外表面を覆う導電層を有している、請求項2に記載の編組線。 The fretting corrosion inhibiting film is an alumite film,
The braided wire according to claim 2, further comprising a conductive layer covering an outer surface of the fretting corrosion inhibiting film. - 上記化成皮膜の膜厚は、10nm以上150nm以下である、請求項2または3に記載の編組線。 The braided wire according to claim 2 or 3, wherein a film thickness of the chemical conversion film is 10 nm or more and 150 nm or less.
- 上記アルマイト皮膜の膜厚は、10μm以上150μm以下である、請求項2または4に記載の編組線。 The braided wire according to claim 2 or 4, wherein the alumite film has a thickness of 10 µm or more and 150 µm or less.
- 上記アルミニウム合金線を構成するアルミニウム合金は、引張強度が200MPa以上、導電率が50%IACS以上である、請求項1~6のいずれか1項に記載の編組線。 The braided wire according to any one of claims 1 to 6, wherein the aluminum alloy constituting the aluminum alloy wire has a tensile strength of 200 MPa or more and a conductivity of 50% IACS or more.
- 車両用である、請求項1~7のいずれか1項に記載の編組線。 The braided wire according to any one of claims 1 to 7, which is for vehicles.
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JPH07114827A (en) * | 1993-10-20 | 1995-05-02 | Mitsubishi Cable Ind Ltd | Corrosion-resistant element wire |
JP2004060007A (en) * | 2002-07-30 | 2004-02-26 | Hitachi Cable Ltd | Aluminum alloy braided wire |
JP2010140757A (en) * | 2008-12-11 | 2010-06-24 | Furukawa Electric Co Ltd:The | Shield member for automobile component |
JP2016100048A (en) * | 2014-11-18 | 2016-05-30 | 株式会社オートネットワーク技術研究所 | Braided wire and shielded electric wire |
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2017
- 2017-11-08 WO PCT/JP2017/040234 patent/WO2018092653A1/en active Application Filing
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JPH07114827A (en) * | 1993-10-20 | 1995-05-02 | Mitsubishi Cable Ind Ltd | Corrosion-resistant element wire |
JP2004060007A (en) * | 2002-07-30 | 2004-02-26 | Hitachi Cable Ltd | Aluminum alloy braided wire |
JP2010140757A (en) * | 2008-12-11 | 2010-06-24 | Furukawa Electric Co Ltd:The | Shield member for automobile component |
JP2016100048A (en) * | 2014-11-18 | 2016-05-30 | 株式会社オートネットワーク技術研究所 | Braided wire and shielded electric wire |
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