WO2018084452A1 - Apparatus for manufacturing various cap assemblies - Google Patents

Apparatus for manufacturing various cap assemblies Download PDF

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Publication number
WO2018084452A1
WO2018084452A1 PCT/KR2017/011390 KR2017011390W WO2018084452A1 WO 2018084452 A1 WO2018084452 A1 WO 2018084452A1 KR 2017011390 W KR2017011390 W KR 2017011390W WO 2018084452 A1 WO2018084452 A1 WO 2018084452A1
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WO
WIPO (PCT)
Prior art keywords
cap
rivet
plate
die
assembly
Prior art date
Application number
PCT/KR2017/011390
Other languages
French (fr)
Korean (ko)
Inventor
김기린
황만용
안병위
Original Assignee
신흥에스이씨 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 신흥에스이씨 주식회사 filed Critical 신흥에스이씨 주식회사
Priority to CN201780067875.5A priority Critical patent/CN109997243B/en
Publication of WO2018084452A1 publication Critical patent/WO2018084452A1/en

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/147—Lids or covers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/147—Lids or covers
    • H01M50/166—Lids or covers characterised by the methods of assembling casings with lids
    • H01M50/169—Lids or covers characterised by the methods of assembling casings with lids by welding, brazing or soldering
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/30—Arrangements for facilitating escape of gases
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a method for manufacturing a multi-piece cap assembly, and more particularly, it is possible to transfer the cap plate part itself, not a method of conveying the cap assembly through a pallet or a magazine,
  • the buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so that continuous production is efficient. It is easy to change the production of varieties and cap plate parts of various varieties, so it is possible to improve the mixed flow productivity, and to manufacture multi-piece cap assemblies that can greatly reduce the initial installation cost and manufacturing cost of parts. Relates to a device.
  • a secondary battery refers to a battery that can be charged and discharged, unlike a primary battery that cannot be charged, and is used in electronic devices such as a cellular phone, a notebook computer, a camcorder, an electric vehicle, an electric bicycle, and an uninterruptible power supply (UPS). It is widely used, and usage is expected to increase in the future.
  • UPS uninterruptible power supply
  • lithium secondary batteries have a tendency to rapidly expand due to higher energy density per unit weight than nickel-cadmium batteries or nickel-hydrogen batteries.
  • the lithium secondary battery mainly uses a lithium-based oxide as a positive electrode active material and a carbon material as a negative electrode active material, and is classified into a liquid electrolyte battery and a polymer electrolyte battery according to the type of electrolyte solution.
  • the battery using the polymer electrolyte is called a lithium polymer battery.
  • the lithium ion battery may be classified into a can type battery having a cylindrical shape and a square shape and a pouch type battery having flexibility according to the shape of a case in which the battery part is accommodated.
  • Korean Patent Publication No. 2009-124933 discloses a flat electrode body 11 and a battery outer can 12 in contact with at least one of the positive electrode current collector member 16 and the negative electrode current collector member 18 in contact with the insulating sheet 32.
  • the tip portions of the projections 29Ab and 29Bb protrude toward the battery outer can 12 side from the flat electrode body 11, and the height of the protrusions is smaller than the thickness of the insulating sheet 32.
  • a technique is disclosed in which a short circuit failure between a positive electrode current collector member or a negative electrode current collector member and a battery outer can is suppressed, and a technique that is useful for a rectangular battery for EV to HEV having excellent safety is disclosed.
  • Korean Patent Application Publication No. 2015-66159 issued by the present applicant as shown in FIG. 15, the vent hole, the membrane hole, the first and second electrode holes in a flat plate shape are attached to cover the vent plate and the membrane plate.
  • a first collector plate assembly made of a metal body, which is a first electrode attached to the cap plate
  • a second collector plate assembly made of a metal body, which is a second electrode attached to the cap plate.
  • An electrode terminal portion extending from an electrode and a second electrode, wherein the first electrode and the second electrode are coupled to the first and second electrode connectors, respectively, and the first and second electrode connectors are inserted into the first and second electrode holes.
  • an insulator interposed between one of the first and second electrode connectors and the cap plate, and the first and second electrode terminals are fastened to an upper portion of the first and second electrode connectors.
  • Disclosed is an ion battery cap assembly, Weld plates, a second current collecting plate assembly portion, the first collector plate assembling unit, but discloses a series of manufacturing process of the electrode terminal assembly unit, it was difficult situation hagieneun provide a solution for the simultaneous production of many kinds cap assembly.
  • the technical problem to be solved by the present invention can be transferred to the cap plate component itself, rather than moving the cap assembly through a pallet or magazine,
  • the buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so it is efficient in continuous production, and it is possible to produce not only a single variety but also different kinds of cap plate parts simultaneously. It is easy to change the production of cap plate parts of varieties, so it is possible to improve the mixed flow productivity, and to provide a manufacturing apparatus of a multi-piece cap assembly that can greatly reduce the initial installation cost and manufacturing cost of parts. will be.
  • At least one conveying conveyor for loading and transporting the cap plate is determined by the first sealing inspection of the plurality of cap plates welded to the safety vanes and the membrane, and the conveying conveyor
  • the cap plate Load the cap plate with a secondary inspection die that checks the sealability of the interface And at least one secondary sealing inspection unit for applying positive pressure or differential pressure, wherein the rivet assembly is transferred by a cap plate shuttle module reciprocating from the rivet assembly die to the adjacent rivet assembly die. It provides a manufacturing apparatus of.
  • the rivet assembly may be a single cap plate carrier or mixed cap plate carrier is loaded.
  • the single cap plate carrier or mixed cap plate carrier may be a plurality of cap plates are arranged at a predetermined interval.
  • the cap plate shuttle module transfers and returns the cap plate from the rivet assembly die to the adjacent adjacent rivet assembly die, and two blocks of the rivet assembly die are fixed and spaced apart from each other.
  • the moving blocks reciprocate inside the blocks.
  • the transport conveyor unit may include a conveyor module.
  • the alignment transfer unit may include an alignment transfer die and an alignment transfer module, and the alignment transfer module may be arranged at a separation distance that satisfies Equation 1 between cap plates on the alignment transfer die. have.
  • the rivet feeder may include a rivet tongs feeding module, and the rivet tongs feeding module may be to align the rivets with rivet forceps and rivet alignment forceps.
  • the rivet tong arms and rivet alignment tongs may be orthogonal to each other picked up or spread.
  • the insulator feeder may include an insulator suction plate through which a pinhole penetrates in the center, and an alignment pin may be built in the pinhole.
  • the top plate supply unit may be to align the OSD including the OSD tongs transfer module.
  • the top plate supply unit includes a top plate tongs feed module, wherein the top plate tongs feed module is to arrange the top plate tongs and the top plate alignment forceps orthogonally to align the top plate. Can be.
  • the terminal plate supply unit includes a terminal plate tongs feed module, and the terminal plate tongs feed module arranges the terminal plate tongs and the terminal plate alignment forceps to be orthogonal to each other. It may be.
  • the caulking unit may include a press head, a side fixing module, and the cap plate may be aligned by side moving blocks of the side fixing module.
  • the secondary hermetic inspection unit includes a classification transmission module, a hermetic mobile shuttle module, a standby die, an input module, an extraction module or a discharge classification module, and the hermetic mobile shuttle module includes a standby die. It may be to transfer the cap plate loaded in the seating groove to the adjacent seating groove.
  • the input module may be to load the cap plate assembly with a secondary sealing die.
  • the secondary sealing die may include a sealed upper die and a sealed lower die, and the sealed upper die or the sealed lower die may be provided with a sealed room or a closed protrusion groove.
  • the take-out module may include a sorting shuttle, and the sorting shuttle may be to load a cap plate into the sorting die.
  • the take-out classification module may be to transfer the cap plate assembly to the post-process die.
  • the shipping inspection unit may further include, and the shipping inspection unit may include a shipping classification module and a shipping conveyor module.
  • the cap plate part itself can be transported, rather than transporting the cap assembly through a pallet or magazine.
  • the buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so that continuous production is efficient. It is easy to change the production of varieties or the production of the cap plate parts of various varieties (job-change) can be improved to improve the productivity of mixing, and can significantly reduce the initial installation cost and manufacturing cost of parts.
  • FIG. 1 is a perspective view of a cap assembly according to the invention
  • Figure 2 is an exploded perspective view of Figure 1
  • 3 is a plan view showing the entire manufacturing apparatus of the multi-piece cap assembly
  • Figure 4 is a plan view showing a transport conveyor unit and the alignment transfer unit of the present invention
  • FIG. 5 is an enlarged view showing the conveying conveyor part of FIG. 4 separated from each other;
  • FIG. 6 is a plan view showing the alignment transfer part, the top plate supply part, the terminal plate supply part, the caulking part, the terminal plate welding part, and the secondary hermetic inspection part of the present invention in plan view.
  • FIG. 7 is a view showing the side of the manufacturing apparatus from the alignment transfer unit to the sizing unit of the present invention
  • FIG. 9 is an enlarged view of A and B of FIG. 8;
  • FIG. 10 is an enlarged view of C and D of FIG. 8,
  • FIG. 11 is a plan view illustrating a shape in which the injection module of the secondary sealing inspection unit loads the cap assembly into the standby die;
  • FIG. 12 is a side view illustrating a shape in which the classification transfer module of the secondary sealing inspection unit loads the cap assembly into the secondary sealing die.
  • FIG. 13 is a plan view showing a shape in which the takeout module of the secondary sealing inspection unit transfers the cap assembly to the secondary conveyor module.
  • FIG. 14 is a plan view illustrating a shape in which the shipping classification module of the shipping inspection unit transfers the cap assembly to the shipping conveyor module.
  • 15 is a conceptual view showing a manufacturing procedure of a conventional cap assembly.
  • FIG. 1 is a perspective view of a cap assembly according to the present invention
  • Figure 2 is an exploded perspective view of Figure 1
  • Figure 3 is a plan view showing the entire manufacturing apparatus of the multi-piece cap assembly
  • Figure 4 is a transport conveyor unit of the present invention and 5 is an enlarged view showing the alignment transfer unit in a plan view
  • FIG. 5 is an enlarged view of the transfer conveyor unit in FIG. 4
  • FIG. 6 is an alignment transfer unit, a top plate supply unit, a terminal plate supply unit, a caulking unit, and a terminal plate of the present invention
  • 7 is a view showing a welded portion and a secondary sealed inspection portion in a plan view
  • FIG. 7 is a view showing a side of a manufacturing apparatus ranging from an alignment transfer portion to a sizing portion of the present invention
  • FIG. 8 is a view showing a shuttle module of the present invention in a plan view.
  • FIG. 9 is an enlarged view of A and B of FIG. 8
  • FIG. 10 is an enlarged view of C and D of FIG. 8
  • FIG. 11 is an injection module of the secondary sealing inspection unit waiting for the cap assembly.
  • FIG. 12 is a view showing a stacking shape in a plan view
  • FIG. 12 is a view showing a side of a capping assembly loading a cap assembly into a secondary sealing die in a side sealing unit
  • FIG. 13 is a drawing of the secondary sealing inspecting unit.
  • Fig. 14 is a plan view showing a shape in which the module transfers the cap assembly to the secondary conveyor module.
  • FIG. 14 is a plan view showing a shape in which the shipment classification module transfers the cap assembly to the shipment conveyor module. .
  • At least one apparatus for manufacturing a multi-variable cap assembly according to the present invention may be configured to carry out a primary sealing inspection of a plurality of cap plates welded to a safety vane 1220 and a membrane 1320 to load and transfer a good quality cap plate.
  • Transfer conveyor unit 3000 Rivet assembly in which the rivet and the insulator are combined in the transfer conveyor unit, the alignment transfer unit 4000 for inserting into the rivet hole of the cap plate and the top plate for seating the top plate or OSD on the cap plate
  • the at least one secondary sealing inspection unit 9000 for applying a positive pressure or a differential pressure by loading the cap plate with a secondary inspection die, wherein the rivet assembly is a cap plate for reciprocating movement from the rivet assembly die to the adjacent rivet assembly die Characterized in that the transfer by the shuttle module 1400.
  • the cap assembly 8020 of the present invention first welds the membrane 1320 and the safety band 1220 on the cap plate 1120, and rivets 4110 and 4110 'are inserted into the insulators 4120 and 4120', respectively. Manufactured by inserting the assembly into the rivet hole of the plate, assembling the OSD 5120, the top plate 5320, and the terminal plates 6120, 6120 'with the rivet top projection, and pressing the rivet to caulk and welding the site. can do.
  • the present invention is a cap assembly production apparatus capable of producing a single variety as well as other types of cap plate parts at the same time, the cap plate supply (1000, cap plate) may be provided to correspond to the type of varieties, for example, One cultivar model has one capplate feeder, two capplate feeders for two different breeds models, three capplate feeders for three different breeds models, and more capplate feeders Of course it can.
  • the cap plate is a cap plate, a safety plate or a cap plate welded to a membrane as a part, a cap plate with a rivet assembly inserted in a post process OSD, a top plate, and a terminal plate.
  • Various references may be made to plates, caulked capplates, caulked welded topplates, but caulked capplates are referred to as capplates, and caulk welded capplates are described as cap assemblies.
  • the cap plate supply 1000 caps the cap plate feeder 1100 and the safety band 1220 from which the cap plate 1120 is loaded into a cap plate die from the cap plate tray.
  • Safety vent feeder 1200 to align and weld to safety vent hole 1122 of the plate, and membrane 1320 to align and weld to membrane hole 1124 of cap plate Since the membrane feeder 1300 may be included, the membrane and the safety vant may be welded to the cap plate to secure the sealing property of gas or liquid not passing through the welded interface.
  • cap plate die is used in the following rivet assembly die, top plate die, terminal plate die, unless otherwise specified, the die used to support the cap plate or cap assembly in the facility or module afterwards it means.
  • the cap plate shuttle module 1400 is As a means for transferring and returning the rivet assembly from the rivet assembly die 4140 to the adjacent adjacent rivet assembly die 4140 ', the two fixed blocks 4132 and 4133 of the rivet assembly die are opposed and spaced apart, Blocks 4432 and 4433, which are fixed to the shuttle body inside the blocks and move with their movements, can be started in the reciprocating direction (P) and up-down direction (UD) along the traveling direction of the inline process.
  • a driving source such as a driving motor or an air cylinder may be used through a control unit (not shown) such as a PLC. Since the role is made of a similar description can be omitted, and will be described for other points or unusual matters.
  • At least one movable block 4432 and 4433 of the cap plate shuttle module may be fixed to the shuttle body 1440 at a predetermined interval.
  • the movable blocks can be placed up to the die 4140 ', and the reciprocating motion can be effectively transmitted to the continuous process, equipment, and module so that the rivet assembly can be transmitted to the die 4140'.
  • the distance between the forward and backward movements may eventually be the gap between the rivet assembly dies.
  • the shuttle body 1440 may move in the reciprocating direction (P, processing direction) and the up and down direction (UD) as described above, as well as the contraction and expansion direction (S) to be described later. 4433 repeats the reciprocating motion and faces the two fixed blocks 4132 and 4133 so many times that they are disposed to face each other at a distance of several micrometers to several centimeters to avoid friction or collision with these blocks. desirable.
  • the movable block is loaded with the rivet assembly in the expanded state, ascends, advances in the traveling direction P in which the shuttle operates to produce the cap assembly, and then stops and descends in the adjacent die 4140 '. To align the rivet assembly to the adjacent die and then return to its original position in a reduced state.
  • the cap plate shuttle module 1400 is a shuttle for reciprocating, transporting a rivet or rivet assembly, and a cap plate inserted into the top plate of the rivet assembly, if specifically mentioned in the following process or module.
  • the operation can be performed with the mobile block having the same configuration.
  • the primary sealing test (2000) is to check the sealing property of each welded portion of the cap plate 1120 welded to the safety band and the membrane, the positive pressure (pressure higher than atmospheric pressure) or the differential pressure (atmospheric pressure) of a constant pressure Lower pressure) is applied as a good product if the internal pressure measured by a pressure sensor (not shown) installed is not changed, it is determined to be defective if a pressure change occurs.
  • the type of variety is similar to the cap plate supply 1000.
  • one cultivar model is provided with one one, two for two different cultivar models, and three for three different cultivar models. Of course, it can be applied.
  • the conveying conveyor unit 3000 which loads and transfers the cap plate determined by the good quality from the primary sealing inspection 2000 which follows is an emergency in an unit manufacturing facility in the inline manufacturing process of the cap assembly 8020. It is possible to prevent the manufacturing interruption caused by the maintenance of the unit processing equipment by securing the time necessary for error elimination of the unit processing equipment, so that the continuous production can be made efficient.
  • the cap plate 1120 and the adjacent cap plate 1120 ′ adjacent to the cap plate 1120 are loaded and conveyed in the conveyor module 3100 of the transport conveyor unit, and the continuous production can be performed by adjusting the speed of the conveyor 3100.
  • the speed of the conveyor may be adjusted along the rotation of the rotation shaft 3110.
  • the conveying conveyor unit 3000 also serves as a feeder (feeder) to continuously supply one variety cap plate to be produced in a multi-line cap assembly (8020) in a single line.
  • the conveyor module 3100 may separately supply the cap plate 1120, which is sealed in the cap plate tray, to the cap plate feeder 1100, in which the sealing is completed, and the conveyor module is spaced apart by a predetermined distance d.
  • Two opposed conveyor belts 3101 and 3102 which are wound around 3110.
  • the conveyor unit 3000 extends the conveyor module 3100 to reach the alignment transfer unit 4000 which will be described later, thereby supplying a cap plate to the rivet assembly.
  • the alignment transfer unit 4000 is In order to serve to insert the rivet holes (1126, 1126 ') of the cap plate into the rivet assembly in which the rivet and the insulator are combined in the conveying conveyor (3000), a conveyor module (3100) of the conveying conveyor unit in which a plurality of cap plates are loaded. ), One cap plate is seated on the conveyor shuttle module 4200, loaded into the alignment transfer die 4460, and the adsorption head 4431 of the alignment transfer module 4350 moves with the cap plate adsorbed to the rivet assembly die.
  • the top protrusion of the rivet assembly of 4140 may be aligned to be inserted into the rivet hole, and the suction head has a head end of a shape corresponding to the cap plate surface, and a vacuum flow path is formed therein, Adsorption can be performed by a vacuum generator (not shown).
  • the alignment transfer die is an important factor in converting the production of the multi-purpose cap assembly 8020 into one continuous process, and it is necessary to adjust the spacing of the cap plates disposed on the die.
  • the cap plates aligned with the dies will be the first and third models A, 2 and 4 as model B, and the three models A, B and C will be produced.
  • the cap plates aligned with the dies may be designated as the first, fourth model A, second, fifth model B, third and sixth model C in order.
  • the order in which the dies are loaded on the die is 1st and (n + 1) th for the cap plate 1 and 2n and (n + 2) for the cap plate 2.
  • the cap plate 3 is placed in the third and (n + 3) th, and the cap plate n is placed in the nth and (n + n) th, and rivets, insulators, and OSD are assembled according to these capplate varieties.
  • the top plate and terminal plate can be arranged according to the same rules. When these are collectively referred to as parts, the arrangement in which parts of n varieties of various varieties are loaded on the die is performed in the order of the nth and (n + n) th parts. Can be done.
  • the unit in which the parts are loaded or operated in a dyna shuttle can be collectively referred to as a single cap plate carrier, including a cap plate, as a mixed cap plate carrier of a variety of cap plates.
  • a single cap plate carrier including a cap plate, as a mixed cap plate carrier of a variety of cap plates.
  • This distinction is important from the standpoint of cap assembly 8020 in the production of a multi-component single manufacturing line for secondary sealing, electrical property and shipping inspection.
  • the plurality of cap plates loaded on the stationary die to produce a single cap plate is a single cap plate carrier, and the plurality of cap plates loaded on the stationary die to produce a plurality of cap plates is a mixed cap plate carrier. For example, if you produce two models A and B, four capplates aligned with the dies; if you produce three models A, B and C, the six capplates aligned with the dies are considered to be mixed cap plate carriers.
  • the cap plate welded to the membrane is transferred to a plurality of four, six units can be defined as a single cap plate carrier, manufacturing process or equipment,
  • the gaps between the capplates forming the single cap plate carrier or mixed cap plate carrier are separated by The preferably while being conveyed and, thereby may correspond to a predetermined interval (D) of the concave portions that are provided to the various die, shuttle, blocks transient as described previously.
  • parts such as a cap plate assembled in a continuous process are subjected to a plurality of unit processes or facilities when a unit process, a facility or a module is transferred through a shuttle, and a predetermined interval (D) between adjacent cap plates arranged in a plurality
  • the spacing can be arranged on top of the dies with the same spacing throughout the continuous process or plant, except in exceptional cases, and in case of multiple models
  • the alternative arrangement of the cap plate may have the advantage that the hybrid is easy to change depending on the number of varieties model is changed or produced model, the alignment transfer die 4460 is a mixed cap plate carrier of the two varieties Cap plates are loaded with one compartment, i.e. the distance between adjacent adjacent cap plates is maintained at 2 ⁇ D, If there is, the rate of the loading ttieo the two spaces 3 ⁇ D, since will be described a case in which two varieties manufactured as an example.
  • the distance between the cap plates on the die in the previous process, equipment, or module is D
  • the distance between the cap plates loaded on the alignment transfer die 4460 to produce two varieties is 2 ⁇ D.
  • the number of types of the multi-type is n
  • the spaced intervals between adjacent cap plates may have a relationship of n ⁇ D.
  • the alignment transfer part 4000 may include a rivet feeder 4100 and an insulator feeder 4300, so that the rivet assembly in which the insulator 4120 is inserted into the top protrusion 4112 of the rivet 4110 is a cap plate. It can be inserted into the rivet hole of.
  • the rivet 4110 includes an insulator having a protrusion hole 4122 penetrated at the center thereof, including an upper protrusion 4112 protruding upward from a central portion of the plate-shaped rivet blade 4111 and a lower protrusion 4113 protruding from the plate.
  • the upper protrusion is inserted into the protrusion hole of 4120.
  • the rivet feeder 4100 loads the rivet 4110 from the rivet tray 4130 to the rivet assembly die 4140, wherein the plurality of rivets arranged in the rivet tray are rivet clamps with the rivet clamp transfer module 4150 facing each other. Arms (4151, 4152) are in close contact with the rivet, and a pair of rivet alignment tongs (4161, 4162) are in close contact with the wing (4111) side to align and open after returning, the mounting groove of the rivet assembly die ( The lower protrusion 4113 may be inserted into the 4142, and may be loaded to catch the wings 4111.
  • the rivet alignment tongs (4161, 4162) can pick up the rivet in a direction perpendicular to the rivet tong arm, it is possible to accurately align the rivet and the top plate.
  • the insulator feeder 4300 The insulator 4320 from the insulator magazine 4330 is inserted into the upper protrusion 4112 of the rivet loaded on the rivet assembly die 4140.
  • the insulator inserted into the insertion bar 4132 of the insulator magazine is pinned at the center thereof.
  • the insulator suction plate 4340 through which the 4434 passes is provided with an alignment pin 4344 in the pinhole and an alignment pin 4344 head protrudes to the outside, and the vacuum is provided while facing the end of the insertion bar 4132.
  • the rivet assembly shuttle module 4400 which reciprocates the rivet feeder and the insulator feeder and carries rivets or rivet assemblies, is fixed to the shuttle body 1440 to form the rivet assembly die 4140.
  • the rivet assembly shuttle module 4400 which reciprocates the rivet feeder and the insulator feeder and carries rivets or rivet assemblies, is fixed to the shuttle body 1440 to form the rivet assembly die 4140.
  • the rivet assembly which will be described later, such as the shuttle, OSD, top plate, terminal play to be described later Let's do it.
  • the cap plate is loaded onto the rivet assembly on the rivet assembly die 4140 on which the rivet assembly is loaded through the alignment transfer module 4350.
  • the alignment transfer module aligns and transfers the cap plates provided at n ⁇ D intervals.
  • the cap plate is absorbed and transferred to the cap plate adsorption head 4431, and may be provided in a number corresponding to the number of cap plates loaded in the alignment transfer die.
  • the cap plates arranged at the alignment transfer die at 2 ⁇ D intervals and the two suction heads arranged at the 2 ⁇ D intervals may be transferred to the rivet assembly die.
  • the conveyor shuttle module 4200 can reciprocate as much as 2 ⁇ D intervals, thereby lifting the cap plates that are conveyed to the conveyor one by one. It can be arranged at intervals of 2 x D on the alignment transfer die.
  • the cap plate adsorption head is able to adsorb the cap plate by the suction force when the external vacuum pressure is supplied through a vacuum flow path (not shown) formed in the adsorption head facing the cap plate surface, the die is loaded with a rivet assembly Move to and insert the rivet holes of the cap plate with the top projection of the rivet assembly.
  • the rivet assembly is provided in the rivet holes 1126 and 1126 'provided at both ends of the cap play.
  • the negative rivet 4110' is the negative rivet hole 1126 'close to the membrane hole 1124 and the positive rivet 4110. ) Is inserted into the positive electrode rivet hole 1126, and may be disposed at both ends of the cap plate around the safety vent hole 1122.
  • the negative electrode rivet is mainly made of copper, and the positive electrode rivet is made of aluminum. Can be.
  • rivets and insulators but also OSD, top plates, and terminal plates, which are assembled or welded afterwards, are prepared in a number corresponding to the cap plates forming the single cap plate carrier or the mixed cap plate carrier for the cathode and anode.
  • the shuttle module may be supplied from both sides around the work or manufacturing process progress direction.
  • the top plate supply unit to secure the insulation of the negative electrode to the rivet top projection of the cap plate assembled the rivet assembly, and to stack the OSD provided for emergency short circuit due to membrane reversal or to load the top plate inserted into the rivet top projection of the positive electrode
  • the OSD plate 5120 placed on the OSD tray 5110 or the OSD magazine 5110 'rivet assembly protrusion 441 on the rivet assembly die 4140 loaded on top of the rivet assembly OSD hole (5122) is aligned.
  • the OSD 5120 is an insulator including an OSD hole 5122 inserted into a negative electrode rivet formed in a negative terminal portion of a secondary battery and a conducting hole 5124 penetrating at a position facing the membrane.
  • the safety band does not work properly.
  • the curved surface of the membrane is reversed. The reverse surface of the cap plate or the terminal plate is contacted through the conduction hole, and the secondary battery is shorted. to be.
  • the OSD tongs transfer module includes an OSD tongs arm and the OSD alignment forceps
  • the OSD may be arranged in a plurality of OSD trays 5210 or OSD magazine
  • OSD tongs OSD module 5200 is opposed to the OSD tongs Close the arms (5221, 5222) to pick up the OSD, and in a direction orthogonal to the direction in which the OSD forefinger is in close contact, the pair of OSD sorting tongs (5261, 5262) in close contact to pick up the OSD (5120) to align and open
  • the OSD forefinger arms 5121 and 5222 may be transferred to mount the top projections 4112 and 4112 'of the die-shaped rivet assembly by inserting them into the OSD holes 5122.
  • the top plate 5320 arranged in the top plate tray 5310 or the top plate magazine 5310 ' may be loaded on the cap plate on the rivet assembly die 4140, the top plate
  • the top plate 5320 arranged in a plurality of trays or top plate magazine is arranged in the top plate clamp arm (5351, 5352) facing the top plate clamping module (5300) to pick up the top plate, the top plate alignment
  • the top plate 5320 is picked up, aligned, and opened, and then the cap plate hole 5322 is fitted into the top protrusions 4112 and 4112 'of the rivet on the die 4140.
  • the top plate alignment tongs (5361, 5362) is to pinch the top plate in a direction perpendicular to the top plate tong arm, it is possible to align the top plate accurately.
  • the terminal plate supply unit 6000 which the terminal plate is loaded on the top plate or the upper portion of the OSD, the terminal plate 6120 arranged in the terminal plate tray 6110 or the terminal plate magazine, the terminal plate feed module 6200 )
  • Terminal plate tong arms (6251, 6252) is in close contact with the terminal plate, and a pair of terminal plate alignment tongs (6261, 6262) are in close contact to pick up the terminal plate (6120) to align and open
  • the terminal plates can be aligned with the terminal holes 6122 in the upper projections 4112 and 4112 'of the rivets.
  • the terminal plate alignment tongs 6262 and 6262 pick up the terminal plate in a direction orthogonal to the direction in which the terminal plate forefinger is in close contact or spread, thereby accurately aligning the terminal plate.
  • the OSD forefinger and the OSD aligning tong, the top plate forefinger and the top plate aligning tong, and the terminal plate forefinger and the terminal plate aligning tong are aligned in the orthogonal direction.
  • the dynaphage is arranged along the process progress direction (P), and the alignment forceps can be picked up or unfolded in the direction orthogonal to the forceps that are picked up and unfolded in the same direction. This is to ensure correct alignment.
  • the upper protrusions 4112 and 4112 'of the rivets are caulked to press the upper protrusions of the rivets so that they are in close contact with the terminal hole and at the same time, the cap plate and the OSD are secured. And tighten.
  • the caulking part 7000 which performs caulking is a press head 7110 of the press module 7100 that presses the rivet protruding into the terminal hole 6222, the riveting protrusions 4112 and 4112 '. It can be pressed to deform the terminal plate and press the bottom cap plate or OSD.
  • the terminal plate welding part 8000 for welding the caulked rivet and the terminal plate hole to form a welded part is fixed by welding the upper projection of the caulked rivet and the periphery of the spread part and the terminal plate 6222 of the terminal plate.
  • welding is preferably performed by laser light for shortening the tack time.
  • the terminal plate welding part 8000 may further include a sizing part 8500 for correcting the flatness of the cap plate.
  • the safety band, the welding of the membrane, and the pressure and the terminal plate and the rivet welding during caulking may be further provided. Since deformation may occur in the flatness of the cap plate assembly, the portion between the terminal plate and the terminal plate of the cap plate can be rotated by pressing and rotating by using the pressure roller 8510 to flatten the cap plate.
  • the shuttle module transports the rivets, rivet assemblies, and cap plate assemblies to and from the OSD alignment, top plate alignment, terminal plate alignment, caulking, and welding. Describe the configuration and operation of the in detail.
  • the rivet assembly shuttle module 4400 is provided with two opposing rivet assembly blocks 4432 and 4433 and is disposed between the fixed die blocks 4142 and 4143 of the rivet assembly die 4140, and the rivet assembly
  • the recess 441 and 4113 ' have a seating groove 41420 into which the rivet lower protrusions 4113 and 4113' of the formed diblock are inserted while maintaining a predetermined distance interval D.
  • the rivet assembly block includes an insertion arm 44320 having a side projection 41414 and a long hole rivet slit 44321 open to enter the side projection, so that the rivet assembly blocks 4432 and 4433 expand.
  • an open long hole of the rivet slit 44321 entering the diblock may enter the rivet lower protrusions 4113 and 4113 ′ on the lateral protrusions into the rivet slit.
  • the rivet assembly block when the rivet assembly block is directed toward the die block, that is, when the expansion block is inserted, the insertion arm approaches and passes through the side projection, and the rivet assembly blocks 4432 and 4433 are raised, and the rivet wings 4111 and 4111 'are placed on the rivet slit.
  • the rivet assembly can be assembled and transported in an in-line process.
  • the rivet assembly die Since the rivet is loaded on the rivet assembly die 4140, and the insulator is inserted into the upper projection in order, the rivet assembly die is collectively referred to as a rivet assembly die unless otherwise specified.
  • the rivet assembly blocks 4432 and 4433 and the diblocks 4142 and 4143 are rivets and the rivet assembly blocks reciprocate reciprocatingly for the transfer and coupling of the insulators. As it passes, it keeps contraction when operating in the reciprocating direction (P) to avoid friction or collision of these blocks, and maneuvers in the up and down direction (UD) to lift the rivets or rivet assemblies or seat them on the die block.
  • the rivet assembly block may be expanded so that the rivet assembly or the rivet assembly may be lifted so as to closely contact the two die blocks.
  • the rivet assembly block rises by loading the rivets in the expanded state, advances in the direction of travel (P), stops and descends on the die block. Align the rivet on a die block can be retracted backward by holding to the home position.
  • the contraction-expansion movement may expand and expand at the same time as to lift and lift the rivet or rivet assembly, and may contract and contract at the same time as the lowering to put the rivet or rivet assembly on the die block.
  • the suction head 4431 of the alignment transfer module 4350 of the alignment transfer unit 4000 absorbs the cap plate and transfers the top protrusion of the rivet assembly of the rivet assembly die 4140 to be inserted into the rivet hole.
  • the rivet assembly blocks 4432 and 4433 stop the rivet assembly seated on the die blocks 4142 and 4143 of the rivet assembly die to insert the cap plate rivet hole into the rivet assembly top projection located in the die block. The cap plate may then be loaded into the rivet assembly in the lowered state.
  • the OSD die, top plate die, and terminal plate die which sequentially loads the OSD, cap plate, and terminal plate on the cap plate assembled with the rivet assembly are the preceding rivet assembly blocks (4432, 4433) and the die blocks (4142, 4143).
  • the alignment of the rivet assembly, cap plate, OSD, top plate or terminal plate may be misaligned in the process of stacking, so that the side moving blocks (7210, 7220) of the side fixing module (7200) It is in close contact with each other and can press both ends (1120 ', 1120 ") of the cap plate, especially in the case of the caulking portion 7000, because the press presses the upper projection of the rivets to contact the terminal plate, a large pressing force is It is added to the cap plate, which may be necessary.
  • the parts assembled in the caulking unit 7000 are caulked in a state in which the alignment is maintained and fixed to the cap plate, so that a shuttle used in a subsequent process or facility does not need to perform a contraction and expansion movement,
  • a shuttle used in a subsequent process or facility does not need to perform a contraction and expansion movement
  • the cap plate 1120 corresponding to the outer shape of the cap plate 1120 may be provided on the dies or shuttles on which the cap plates to which the rivet assembly is coupled are mounted, and thus the cap plates may be fixed in a short direction (H).
  • the moving block 8400 of the terminal plate welding part 8000 is disposed between the diblocks 4142 and 4143 to move the cap plate while lifting and reciprocating between adjacent diblocks.
  • the cap plate 1120 may be raised to be spaced apart by a diblock, and then moved forward to the next adjacent diblock and lowered to load the cap plate on the diblock, and then back to return to the original diblock.
  • the safety cap, membrane, rivet, insulator, cap plate, OSD and terminal plate loaded on the above-mentioned cap plate to confirm the secondary sealing of the cap plate assembly after the terminal plate welding,
  • the secured assembly can be inspected for electrical properties.
  • Secondary sealing inspection unit 9000 for inspecting the secondary sealing such as the secondary sealing inspection unit 2000
  • the secondary inspection die (9500) for inspecting the sealing property of the interface between the weld, the insulator and the cap plate unlike the secondary inspection die (9500) for inspecting the sealing property of the interface between the weld, the insulator and the cap plate. Therefore, the cap plate assembly should be carried out with respect to the cap plate assembly in which the terminal plate protrudes to apply the positive pressure or the differential pressure.
  • the secondary inspection die 9500 in which the closed room 9511 is formed to cap the protruding terminal plate is capped.
  • the plate assembly can be transported and the inspected good cap plate assembly can be transferred to an electrical property test.
  • the secondary sealability of the cap assembly 8020 capable of producing a single variety as well as other types of cap plate parts at the same time as the primary hermetic inspection unit described above, For example, one cultivar model is provided, one for two different cultivar models, three for three different cultivar models, and more secondary sealing. Of course, the inspection unit may be applied.
  • the sealing test is preferable to perform the sealing test for each breed model in the case of continuous manufacturing of the mixed cap plate carrier, the mixed cap plate carrier after passing through the terminal plate weld 8000 or the sizing unit 8500
  • the cap plates of the varieties can be classified into a single cap plate carrier, which can be transferred to the standby die 9200 by the classification transmission module 9100 which is input to the secondary inspection die 9500.
  • the classification transfer module 9100 sucks the cap plate of the same model with the classification suction plate 9110 and transfers it to the seating groove 9210 of the standby die 9200 and returns to the standby die.
  • Module 9300 is provided, the sealed mobile shuttle module is raised to the cap plate of the same model, spaced apart from the seating groove (D) by a predetermined distance (D) and then moved to the adjacent seating groove (9220), and then The cap plate of the same model is transferred to the seating groove 9210 of the standby die 9200.
  • two models A and B which form the mixed cap plate carrier, are respectively 1, 3 and 2,
  • the fourth arrangement is stacked, and the classification suction plate 9110 of the classification transmission module 9100 loads the first and third cap plates into the seating groove, and the sealed transfer shuttle module 9300 follows this first and third cap plates. Transfer to adjacent seating groove 9220, sorting transmission module 9100 is next Similarly, the conveyed mixed cap plate carrier can be loaded with the first and third cap plates as the seating groove 9210, so that the cap plates of the same model, that is, a single cap plate carrier, are prepared in the first to fourth seating grooves of the standby die. Can be.
  • the classification transmission module is provided with the corresponding number.
  • the cap plate assembly constituting the single cap plate carrier is absorbed by the input suction plate 9410 of the input module 9400, so that the input module aligns the cap plate assembly to the secondary inspection die 9500 and separates the suction plate.
  • the input suction plate 9410 may be provided in plural and may be provided in plural numbers corresponding to the plural cap play assemblies of the single cap plate carrier.
  • the secondary inspection die (9500) is provided with a seal upper die (9510) and a seal lower die (9520) facing each other
  • the sealed upper die has a number of cap plate assembly forming a single cap plate carrier body of the terminal plate It includes a sealed room (9511) incorporating the shape
  • the bottom plate of the cap plate assembly is provided with a lower projection (4113, 4113 ') of the rivet assembly of the cap plate assembly
  • the sealing projection groove (9521) that can be insulated It is possible to press the assembly toward the seal upper die, on the contrary, a seal protrusion groove may be provided in the seal upper die and a seal room may be provided in the seal lower die.
  • a positive pressure or differential pressure flow path (not shown) connected to the sealed room 9511 is formed, and a pressure sensor (not shown) capable of detecting a pressure change in its path is provided.
  • a pressure sensor (not shown) capable of detecting a pressure change in its path.
  • the lower part of the sealed lower die is closed, and positive pressure or differential pressure corresponding to the pressure and time according to the specification of the cap assembly is applied to the sealed room to detect the pressure change for a certain period of time and perform a positive unsettling decision. have.
  • At least one secondary inspection die may be provided, thereby eliminating a bottleneck in the process according to the inspection time used during the hermetic inspection.
  • the sealed upper die 9510 and the sealed lower die 9520 are opened and the takeout module 9600 transfers the cap assembly 8020 to the secondary conveyor module 9700, which takes out the takeout module.
  • the suction plate 9610 absorbs the cap plate assembly and loads it onto the conveyor belt 9710 of the secondary conveyor module 9700 and releases the suction and returns.
  • the secondary conveyor module (9700) may also constitute a conveyor with a single belt, and the cap assembly (8020) supplied from the suction suction plate and carried on the conveyor belt is provided at the end of the conveyor belt. By the stop die (9830).
  • the draw-out suction plate 9610 is not particularly limited as long as it is capable of adsorbing the cap plate assembly at a vacuum pressure to face the cap plate assembly, and is formed from the outside through a vacuum flow path (not shown) formed therein.
  • the cap plate assembly can be adsorbed by exerting the adsorbing force with the applied suppression force.
  • the take-out classification module 9800 includes a stop bar valve 9810 and an alignment bar valve 9820.
  • the stop bar 9811 of the stop bar valve protrudes, the cap assemblies 8020 are connected to each other to convey the conveyor. Stand-by belt state can be achieved, when the stop bar (9811) retreats, the cap assembly (8020) of the standby state advances and stops to stop the cap assembly (8020) past the alignment bar (9821) of the retracted alignment bar valve.
  • the cap assembly 8020 is stopped by the die 9830.
  • the stop bar valve 9810 and the alignment bar valve 9820 may be disposed to face the side of the conveyor belt, and the stop bar and the alignment bar may be raised to control the separation distance of the cap assembly.
  • Such a classification module is preferably provided with a number corresponding to the variety of the cap assembly.
  • the separation distance of the cap assembly loaded on the stop die in the alignment bar is similar to that described above, that is, when producing two models A and B, if four cap plates aligned with the dies, in order 1,
  • the first and fourth caps will be the same model in order. Therefore, one space may be used depending on the number of models forming the mixed cap plate carrier. D), two compartments (2D) can be loaded with a separation distance.
  • the cap assembly loaded on the stop die in the alignment bar is absorbed by the transfer suction plate 9940 of the take-out classification module and loaded into the post-process die 10100 of the shipment inspection unit 10000 for the electrical property inspection, and the transfer suction
  • the plate may release and return to suction, the number of which corresponds to the number of loaded cap assemblies.
  • the cap plate assembly loaded on the post process die 10100 is subjected to a surface resistance test module 10300, a contact resistance test module 10400, or an insulation test module 10500 by riding the post process shuttle module 10200. Since it is sufficient to be able to perform, the post-process shuttle module 10200 can perform the reciprocating motion and the vertical motion disposed between the two opposing electrical inspection blocks (10101, 10102) of the post-process die (10100). .
  • the suction port (not shown) of the shipping suction plate 10610 of the shipping classification module 10600 is absorbed and transported the cap assembly. After the adsorption is released and returned, the inlets are provided with a number corresponding to the cap assembly, and the spacing of the inlets is equal to that of the cap assembly of the same model. It can be provided.
  • the shipping suction plate having suction ports spaced by 2D is absorbed by the cap assembly to be loaded into the shipping conveyor belt (10710) of the shipping conveyor module (10700) to release the suction, of the same model flowing through the shipping conveyor belt
  • the cap plate assembly can be packaged and shipped.
  • the shipping inspection unit is to inspect the sealability of the cap assembly that can produce not only a single variety but also other kinds of cap plate parts at the same time.
  • one cultivar model may be provided with one one, two for two different cultivar models, three for three different cultivar models, and more secondary hermetic inspection units may be applied.
  • more secondary hermetic inspection units may be applied.
  • Cap Plate Supply 1000 Cap Plate Feeder 1100
  • Insulator Suction Plate 4340 Alignment Transfer Module 4350,
  • Top plate tray 5310 top plate 5320,
  • Terminal Plate Supply 6000 Terminal Plate 6120, 6120 ',
  • Shipping classification module 10600 shipping conveyor module 10700,
  • Laser light source L reciprocating direction P,
  • the manufacturing apparatus of the multi-piece cap assembly according to the present invention can transfer the cap plate component itself rather than moving the cap assembly through a pallet or magazine,
  • the buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so it is possible to produce continuous production efficiently. It is easy to change the production of cap plate parts of varieties, so that the mixed flow productivity can be improved, and the initial equipment installation cost and the parts manufacturing cost can be greatly reduced.

Abstract

The present invention relates to an apparatus for manufacturing various cap assemblies, comprising: a transfer conveyor unit for loading and transferring cap plates determined to be of good quality as a result of a primary sealing inspection conducted on a plurality of cap plates having a safety vent and a membrane welded thereto; an aligning transfer unit for inserting, into the rivet holes of the cap plates, rivet assemblies obtained by combining rivets with insulators by the transfer conveyor unit; a top plate supply unit for mounting a top plate or an OSD on the cap plates; a terminal plate supply unit for mounting a terminal plate on the upper part of the top plates; a caulking unit for compressing and caulking the rivets protruding from terminal plate holes; a terminal plate welding unit for forming welded parts by welding the caulked rivets and terminal plate holes; and at least one secondary sealing inspection unit for loading the cap plates onto a secondary inspection die and applying a positive pressure or a differential pressure thereto, the secondary inspection die inspecting the sealing performance of the welded parts and the interfaces between the insulators and cap plates, wherein the rivet assemblies are transferred by a cap plate shuttle module which moves from a rivet assembly die to a neighboring rivet assembly die in a reciprocating manner.

Description

다품종 캡조립체의 제조장치Manufacturing apparatus of multi-piece cap assembly
본 발명은 다품종 캡조립체의 제조장치 방법에 관한 것으로, 더욱 상세하게는 파레트(pallet)나 메거진(magazine)을 통해 캡조립체를 이송시키는 방식이 아니라 캡플레이트 부품 자체를 이송할 수 있어, 완충존(buffer zone)에 의하여 단위공정설비의 유지보수에 따른 제조중단을 방지할 수 있어서 연속생산이 효율적이며, 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산하는 것이 가능하고, 단일 품종 생산이나 여러 품종의 캡플레이트 부품 생산을 변경하는 잡체인지(job-change)가 용이하여 혼류생산성을 향상시킬 수 있고, 최초 설비설치비용과 부품 제조원가를 대폭적으로 절감시킬 수 있는 다품종 캡조립체의 제조장치에 관한 것이다.The present invention relates to a method for manufacturing a multi-piece cap assembly, and more particularly, it is possible to transfer the cap plate part itself, not a method of conveying the cap assembly through a pallet or a magazine, The buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so that continuous production is efficient. It is easy to change the production of varieties and cap plate parts of various varieties, so it is possible to improve the mixed flow productivity, and to manufacture multi-piece cap assemblies that can greatly reduce the initial installation cost and manufacturing cost of parts. Relates to a device.
통상적으로, 이차전지는 충전이 불가능한 일차 전지와는 달리 충전 및 방전이 가능한 전지를 말하는 것으로서, 셀룰라 폰, 노트북 컴퓨터, 캠코더, 전기 자동차, 전기 자전거, 무정전 전원장치(UPS)등과 같은 전자 기기 분야에서 널리 사용중이, 향후 사용량이 증가할 것으로 예상된다.In general, a secondary battery refers to a battery that can be charged and discharged, unlike a primary battery that cannot be charged, and is used in electronic devices such as a cellular phone, a notebook computer, a camcorder, an electric vehicle, an electric bicycle, and an uninterruptible power supply (UPS). It is widely used, and usage is expected to increase in the future.
이중에서, 리튬이차전지는 니켈-카드뮴 전지나, 니켈-수소 전지보다 단위 중량당 에너지 밀도가 높아서 급속도로 신장되고 있는 추세이기도 하다.Among these, lithium secondary batteries have a tendency to rapidly expand due to higher energy density per unit weight than nickel-cadmium batteries or nickel-hydrogen batteries.
이러한 리튬이차전지는 주로 양극 활물질로 리튬계 산화물, 음극 활물질로 탄소재를 사용하고 있고, 전해액의 종류에 따라 액체 전해질 전지와, 고분자 전해질 전지로 분류되며, 액체 전해질을 사용하는 전지를 리튬이온전지라 하고, 고분자 전해질을 사용하는 전지를 리튬폴리머전지라고 한다.The lithium secondary battery mainly uses a lithium-based oxide as a positive electrode active material and a carbon material as a negative electrode active material, and is classified into a liquid electrolyte battery and a polymer electrolyte battery according to the type of electrolyte solution. The battery using the polymer electrolyte is called a lithium polymer battery.
상기 리튬이온전지는 전지부가 수용되는 케이스의 형상에 따라서 원통형 및 각형으로 된 캔형 전지와, 유연성을 가지는 파우치형 전지로 구분할 수 있다.The lithium ion battery may be classified into a can type battery having a cylindrical shape and a square shape and a pouch type battery having flexibility according to the shape of a case in which the battery part is accommodated.
특히 전기자동차나 하이브리드 전기자동차용 전지는 복수개가 직렬 및 병렬로 접속되어 사용되기 때문에, 공간효율이 좋은 각형 전지가 요구되고 있다.In particular, since a plurality of batteries for an electric vehicle or a hybrid electric vehicle are used in series and in parallel, a rectangular battery having good space efficiency is required.
한편, 셀룰라 폰이나, 노트북 컴퓨터나, 캠코더와 같은 소형의 전자 기기뿐만 아니라, 환경보호 운동의 고조를 배경으로 이산화탄소 가스 등의 배출 규제가 강화되고 있기 때문에, 고출력, 대용량의 에너지가 요구되는 전원 장비 전원으로서 뿐만 아니라, 자동차 업계에서는 가솔린, 디젤유, 천연가스 등의 화석연료를 사용하는 자동차를 대체하는 전기자동차(EV)나 하이브리드 전기자동차(HEV)의 개발이 활발하게 수행되고 있으며, 화석연료 가격의 급격한 상승은 이러한 EV나 HEV의 개발을 추진시키는 힘이 되기도 한다.On the other hand, as regulations on the emission of carbon dioxide gas are tightened against the background of the promotion of environmental protection as well as small electronic devices such as cellular phones, notebook computers, and camcorders, power equipment requiring high power and large capacity is required. In addition to the power source, the automobile industry is actively developing electric vehicles (EVs) and hybrid electric vehicles (HEVs), which replace automobiles using fossil fuels such as gasoline, diesel oil, and natural gas. The sharp rise in is also the driving force behind the development of these EVs and HEVs.
이에 대한민국공개특허공보 제2009-124933호에서는 정극 집전부재(16) 및 부극 집전부재(18) 중 적어도 어느 한쪽에 절연 시트(32)와 접촉하여 편평 형상 전극체(11)와 전지 외장캔(12)의 위치를 고정하는 돌기(29Ab,29Bb)로 이루어진 고정부가 설치되어 있고, 상기 돌기(29Aa,29Ab,29Ba,29Bb)와 상기 전지 외장캔(12) 사이에 절연 시트(32)가 배치되어 있는 동시에, 상기 돌기(29Ab,29Bb)의 선단부는 상기 편평 형상 전극체(11)보다 상기 전지 외장캔(12) 측에 돌출하고 있는 동시에, 이 돌출부의 높이가 절연 시트(32)의 두께보다 작은 높이가 되도록 하는 기술을 개시하여, 정극 집전부재 내지 부극 집전부재와 전지 외장캔 사이의 단락 고장이 억제되어, 안전성이 뛰어난 EV용 내지 HEV용의 각형전지로 유용하게 사용하는 기술이 개시되어 있으나, 리튬이온전지 내부의 이상압력이 발생되는 경우 리튬이온전지가 폭발하는 위험성을 여전히 가지고 있는 문제가 있다.Accordingly, Korean Patent Publication No. 2009-124933 discloses a flat electrode body 11 and a battery outer can 12 in contact with at least one of the positive electrode current collector member 16 and the negative electrode current collector member 18 in contact with the insulating sheet 32. Is provided with a fixing portion consisting of protrusions 29Ab and 29Bb for fixing the position of the electrode, and an insulating sheet 32 is disposed between the protrusions 29Aa, 29Ab, 29Ba and 29Bb and the battery outer can 12. At the same time, the tip portions of the projections 29Ab and 29Bb protrude toward the battery outer can 12 side from the flat electrode body 11, and the height of the protrusions is smaller than the thickness of the insulating sheet 32. A technique is disclosed in which a short circuit failure between a positive electrode current collector member or a negative electrode current collector member and a battery outer can is suppressed, and a technique that is useful for a rectangular battery for EV to HEV having excellent safety is disclosed. The abnormal pressure inside the ion battery If life is a problem that still has the risk that the lithium-ion battery explosion.
또한, 본 출원인에 의한 대한민국공개특허공보 제2015-66159호에서는 도 15에서 볼 수 있는 바와 같이, 벤트플레이트와 멤브레인플레이트가 덮도록 부착되는 평판형상으로 벤트홀, 멤브레인홀, 제1, 2전극홀을 구비한 캡플레이트와, 상기 캡플레이트에 부착되는 제1전극인 금속체로 된 제1집전판조립부와, 상기 캡플레이트에 부착되는 제2전극인 금속체로 된 제2집전판조립부 및 제1전극과 제2전극에서 연장된 전극단자부를 포함하고, 상기 제1전극, 제2전극은 제1, 2전극연결부와 각각 결합되며, 상기 제1, 2전극연결부는 제1, 2전극홀에 삽입되고, 상기 제 1, 2전극연결부중 하나와 캡플레이트와의 사이에 절연체가 개재되며, 상기 제 1, 2전극연결부의 상부에 제1, 2전극단자가 체결되는 것을 특징으로 하는 고용량, 고출력 리튬이온전지 캡 조립체를 개시하며, 캡플레이트용접부, 제2집전판조립부, 제1집전판조립부, 전극단자조립부에 관한 일련의 제조공정을 개시하고 있으나, 다품종 캡조립체의 동시 제조에 대한 해결책을 제시하기에는 어려운 실정이었다.In addition, Korean Patent Application Publication No. 2015-66159 issued by the present applicant, as shown in FIG. 15, the vent hole, the membrane hole, the first and second electrode holes in a flat plate shape are attached to cover the vent plate and the membrane plate. And a first collector plate assembly made of a metal body, which is a first electrode attached to the cap plate, and a second collector plate assembly made of a metal body, which is a second electrode attached to the cap plate. An electrode terminal portion extending from an electrode and a second electrode, wherein the first electrode and the second electrode are coupled to the first and second electrode connectors, respectively, and the first and second electrode connectors are inserted into the first and second electrode holes. And an insulator interposed between one of the first and second electrode connectors and the cap plate, and the first and second electrode terminals are fastened to an upper portion of the first and second electrode connectors. Disclosed is an ion battery cap assembly, Weld plates, a second current collecting plate assembly portion, the first collector plate assembling unit, but discloses a series of manufacturing process of the electrode terminal assembly unit, it was difficult situation hagieneun provide a solution for the simultaneous production of many kinds cap assembly.
따라서, 본 발명이 해결하고자 하는 기술적 과제는 파레트나 메거진을 통해 캡조립체를 이동시키는 방식이 아니라 캡플레이트 부품 자체를 이송할 수 있어, 완충존에 의하여 단위공정설비의 유지보수에 따른 제조중단을 방지할 수 있어서 연속생산이 효율적이며, 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산하는 것이 가능하고, 단일 품종 생산이나 여러 품종의 캡플레이트 부품 생산을 변경하는 잡체인지(job-change)가 용이하여 혼류생산성을 향상시킬 수 있고, 최초 설비설치비용과 부품 제조원가를 대폭적으로 절감시킬 수 있는 다품종 캡조립체의 제조장치를 제공하는 것이다.Therefore, the technical problem to be solved by the present invention can be transferred to the cap plate component itself, rather than moving the cap assembly through a pallet or magazine, The buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so it is efficient in continuous production, and it is possible to produce not only a single variety but also different kinds of cap plate parts simultaneously. It is easy to change the production of cap plate parts of varieties, so it is possible to improve the mixed flow productivity, and to provide a manufacturing apparatus of a multi-piece cap assembly that can greatly reduce the initial installation cost and manufacturing cost of parts. will be.
본 발명은 상술한 기술적 과제를 해결하기 위하여, 안전밴트와 멤브레인이 용접된 복수개의 캡플레이트를 1차밀폐검사하여 양품판정된 캡플레이트를 적재하여 이송하는 적어도 하나의 이송컨베이어부와, 상기 이송컨베이어부에서 리벳과 절연체가 결합된 리벳조립체에 캡플레이트의 리벳홀에 삽입시키는 정렬이송부와, 상기 캡플레이트에 탑플레이트 또는 OSD를 안착시키는 탑플레이트공급부와, 상기 탑플레이트의 상부로 터미날플레이트를 안착시키는 터미날플레이트공급부와, 상기 터미날플레이트 홀로 돌출된 리벳을 압착하여 코킹하는 코킹부와, 상기 코킹된 리벳과 터미날플레이트 홀을 용접하여 용접부를 형성하는 터미날플레이트용접부 및 상기 용접부, 절연체와 캡플레이트와의 계면의 밀폐성을 검사하는 2차검사다이로 캡플레이트를 적재하여 양압이나 차압을 인가하는 적어도 하나의 2차밀폐검사부를 포함하고, 상기 리벳조립체는 리벳조립체다이에서 인접리벳조립체다이로 왕복운동을 하는 캡플레이트셔틀모듈에 의하여 이송되는 것을 특징으로 하는 다품종 캡조립체의 제조장치를 제공한다.The present invention, in order to solve the above technical problem, at least one conveying conveyor for loading and transporting the cap plate is determined by the first sealing inspection of the plurality of cap plates welded to the safety vanes and the membrane, and the conveying conveyor An alignment transfer part for inserting the rivet hole of the cap plate into the rivet assembly in which the rivet and the insulator are combined in the part, a top plate supply part for seating the top plate or OSD on the cap plate, and a terminal plate to the top of the top plate A terminal plate supplying portion, a caulking portion for crimping and crimping the rivet protruding into the terminal plate hole, and a terminal plate welding portion for welding the caulked rivet and the terminal plate hole to form a welding portion, and the welding portion, the insulator and the cap plate. Load the cap plate with a secondary inspection die that checks the sealability of the interface And at least one secondary sealing inspection unit for applying positive pressure or differential pressure, wherein the rivet assembly is transferred by a cap plate shuttle module reciprocating from the rivet assembly die to the adjacent rivet assembly die. It provides a manufacturing apparatus of.
본 발명의 일실시예에 의하면, 상기 리벳조립체에는 단일캡플레이트운송체 또는 혼합캡플레이트운송체가 적재되는 것일 수 있다.According to one embodiment of the invention, the rivet assembly may be a single cap plate carrier or mixed cap plate carrier is loaded.
본 발명의 다른 실시예에 의하면, 상기 단일캡플레이트운송체 또는 혼합캡플레이트운송체에는 복수개의 캡플레이트가 일정간격으로 배열된 것일 수 있다.According to another embodiment of the present invention, the single cap plate carrier or mixed cap plate carrier may be a plurality of cap plates are arranged at a predetermined interval.
본 발명의 또 다른 실시예에 의하면, 상기 캡플레이트셔틀모듈은 리벳조립체다이에서 인접한 인접리벳조립체다이로 캡플레이트를 이송시키고 복귀하며, 리벳조립체다이의 2개 블럭이 대향되어 이격고정되어 있고, 상기 블럭들 내측으로 이동블럭들이 왕복운동하는 것일 수 있다.According to another embodiment of the present invention, the cap plate shuttle module transfers and returns the cap plate from the rivet assembly die to the adjacent adjacent rivet assembly die, and two blocks of the rivet assembly die are fixed and spaced apart from each other. The moving blocks reciprocate inside the blocks.
본 발명의 또 다른 실시예에 의하면, 상기 이송컨베이어부는 컨베이어모듈을 포함할 수 있다.According to another embodiment of the present invention, the transport conveyor unit may include a conveyor module.
본 발명의 또 다른 실시예에 의하면, 상기 정렬이송부는 정렬이송다이, 정렬이송모듈를 포함하고, 상기 정렬이송모듈이 정렬이송다이에 캡플레이트간 하기 식 1을 만족하는 이격 거리로 배열하는 것일 수 있다.According to another embodiment of the present invention, the alignment transfer unit may include an alignment transfer die and an alignment transfer module, and the alignment transfer module may be arranged at a separation distance that satisfies Equation 1 between cap plates on the alignment transfer die. have.
<식 1><Equation 1>
n×Dn × D
(캡플레이트 종류의 수 : n, 캡플레이트들 간 이격간격거리 : D)(Number of cap plate types: n, distance between cap plates: D)
본 발명의 또 다른 실시예에 의하면, 상기 리벳피더는 리벳집게이송모듈을 포함하고, 상기 리벳집게이송모듈은 리벳집게팔과 리벳정렬집게로 리벳을 정렬하는 것일 수 있다.According to another embodiment of the present invention, the rivet feeder may include a rivet tongs feeding module, and the rivet tongs feeding module may be to align the rivets with rivet forceps and rivet alignment forceps.
본 발명의 또 다른 실시예에 의하면, 상기 리벳집게팔과 리벳정렬집게은 상호 직교되어 집거나 벌어지는 것일 수 있다.According to another embodiment of the present invention, the rivet tong arms and rivet alignment tongs may be orthogonal to each other picked up or spread.
본 발명의 또 다른 실시예에 의하면, 상기 절연체피더는 중앙에 핀홀이 관통된 절연체흡입판을 포함하고, 상기 핀홀에는 얼라인핀이 내장된 것일 수 있다.According to another embodiment of the present invention, the insulator feeder may include an insulator suction plate through which a pinhole penetrates in the center, and an alignment pin may be built in the pinhole.
본 발명의 또 다른 실시예에 의하면, 상기 탑플레이트공급부는 OSD집게이송모듈을 포함하여 OSD를 정렬하는 것일 수 있다.According to another embodiment of the present invention, the top plate supply unit may be to align the OSD including the OSD tongs transfer module.
본 발명의 또 다른 실시예에 의하면, 상기 탑플레이트공급부는 탑플레이트집게이송모듈을 포함하고, 상기 탑플레이트집게이송모듈은 탑플레이트집게팔와 탑플레이트정렬집게를 직교되게 배치하여 탑플레이트를 정렬하는 것일 수 있다.According to another embodiment of the present invention, the top plate supply unit includes a top plate tongs feed module, wherein the top plate tongs feed module is to arrange the top plate tongs and the top plate alignment forceps orthogonally to align the top plate. Can be.
본 발명의 또 다른 실시예에 의하면, 상기 터미날플레이트공급부는 터미날플레이트집게이송모듈을 포함하고, 상기 터미날플레이트집게이송모듈은 터미날플레이트집게팔과 터미날플레이트정렬집게를 직교되게 배치하여 터미날플레이트를 정렬하는 것일 수 있다.According to another embodiment of the present invention, the terminal plate supply unit includes a terminal plate tongs feed module, and the terminal plate tongs feed module arranges the terminal plate tongs and the terminal plate alignment forceps to be orthogonal to each other. It may be.
본 발명의 또 다른 실시예에 의하면, 상기 코킹부는 프레스헤드, 측고정모듈을 포함하고, 상기 측고정모듈의 측이동블럭들에 의해 캡플레이트가 정렬되는 것일 수 있다.According to another embodiment of the present invention, the caulking unit may include a press head, a side fixing module, and the cap plate may be aligned by side moving blocks of the side fixing module.
본 발명의 또 다른 실시예에 의하면, 상기 2차밀폐검사부는 분류전송모듈, 밀폐이동셔틀모듈, 대기다이, 투입모듈, 취출모듈 또는 취출분류모듈을 포함하고, 상기 밀폐이동셔틀모듈은 대기다이의 안착홈에 적재된 캡플레이트를 인접안착홈으로 이송하는 것 일 수 있다.According to another embodiment of the present invention, the secondary hermetic inspection unit includes a classification transmission module, a hermetic mobile shuttle module, a standby die, an input module, an extraction module or a discharge classification module, and the hermetic mobile shuttle module includes a standby die. It may be to transfer the cap plate loaded in the seating groove to the adjacent seating groove.
본 발명의 또 다른 실시예에 의하면, 상기 투입모듈은 캡플레이트조립체를 2차밀폐다이로 적재하는 것일 수 있다.According to another embodiment of the present invention, the input module may be to load the cap plate assembly with a secondary sealing die.
본 발명의 또 다른 실시예에 의하면, 상기 2차밀폐다이는 밀폐상부다이, 밀폐하부다이를 포함하고, 밀폐상부다이또는 밀폐하부다이에는 밀폐룸 또는 밀폐돌기홈이 마련된 것일 수 있다.According to another embodiment of the present invention, the secondary sealing die may include a sealed upper die and a sealed lower die, and the sealed upper die or the sealed lower die may be provided with a sealed room or a closed protrusion groove.
본 발명의 또 다른 실시예에 의하면, 상기 취출모듈은 분류셔틀을 포함하고, 상기 분류셔틀은 캡플레이트를 취출분류다이에 적재하는 것일 수 있다.According to another embodiment of the present invention, the take-out module may include a sorting shuttle, and the sorting shuttle may be to load a cap plate into the sorting die.
상기 취출분류모듈은 후공정다이로 캡플레이트조립체를 전재하는 것일 수 있다.The take-out classification module may be to transfer the cap plate assembly to the post-process die.
본 발명의 또 다른 실시예에 의하면, 상기 출하검사부를 더 포함하고, 상기 출하검사부는 출하분류모듈, 출하컨베이어모듈을 포함하는 것일 수 있다.According to another embodiment of the present invention, the shipping inspection unit may further include, and the shipping inspection unit may include a shipping classification module and a shipping conveyor module.
본 발명에 따르면, 파레트(pallet)나 메거진(magazine)을 통해 캡조립체를 이송시키는 방식이 아니라 캡플레이트 부품 자체를 이송할 수 있어, 완충존(buffer zone)에 의하여 단위공정설비의 유지보수에 따른 제조중단을 방지할 수 있어서 연속생산이 효율적이며, 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산하는 것이 가능하고, 단일 품종 생산이나 여러 품종의 캡플레이트 부품 생산을 변경하는 잡체인지(job-change)가 용이하여 혼류생산성을 향상시킬 수 있고, 최초 설비설치비용과 부품 제조원가를 대폭적으로 절감할 수 있다.According to the present invention, the cap plate part itself can be transported, rather than transporting the cap assembly through a pallet or magazine. The buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so that continuous production is efficient. It is easy to change the production of varieties or the production of the cap plate parts of various varieties (job-change) can be improved to improve the productivity of mixing, and can significantly reduce the initial installation cost and manufacturing cost of parts.
도 1은 본 발명에 따르는 캡조립체의 사시도이고,1 is a perspective view of a cap assembly according to the invention,
도 2는 도 1의 분리사시도이며,Figure 2 is an exploded perspective view of Figure 1,
도 3은 다품종 캡조립체의 제조장치 전체를 평면적으로 보여주는 도면이고,3 is a plan view showing the entire manufacturing apparatus of the multi-piece cap assembly,
도 4는 본 발명의 이송컨베이어부와 정렬이송부를 평면적으로 보여주는 그림이며,Figure 4 is a plan view showing a transport conveyor unit and the alignment transfer unit of the present invention,
도 5는 도 4의 이송컨베어부를 분리하여 확대해 보여주는 도면이고,5 is an enlarged view showing the conveying conveyor part of FIG. 4 separated from each other;
도 6은 본 발명의 정렬이송부, 탑플레이트공급부, 터미날플레이트공급부, 코킹부, 터미날플레이트용접부, 2차밀폐검사부를 평면적으로 보여주는 도면이며,6 is a plan view showing the alignment transfer part, the top plate supply part, the terminal plate supply part, the caulking part, the terminal plate welding part, and the secondary hermetic inspection part of the present invention in plan view.
도 7은 본 발명의 정렬이송부에서 사이징부에 이르는 제조장치의 측면을 보여주는 도면이고, 7 is a view showing the side of the manufacturing apparatus from the alignment transfer unit to the sizing unit of the present invention,
도 8은 본 발명의 셔틀모듈을 평면적으로 보여주는 도면이며, 8 is a plan view showing the shuttle module of the present invention,
도 9는 도 8의 A, B를 확대한 도면이고, FIG. 9 is an enlarged view of A and B of FIG. 8;
도 10은 도 8의 C, D를 확대한 도면이며,FIG. 10 is an enlarged view of C and D of FIG. 8,
도 11은 2차밀페검사부의 투입모듈이 캡조립체를 대기다이로 적재하는 형상을 평면적으로 보여주는 도면이고,FIG. 11 is a plan view illustrating a shape in which the injection module of the secondary sealing inspection unit loads the cap assembly into the standby die;
도 12는 2차밀폐검사부의 분류전송모듈이 캡조립체를 2차밀폐다이로 적재하는 형상을 측면적으로 보여주는 도면이며,FIG. 12 is a side view illustrating a shape in which the classification transfer module of the secondary sealing inspection unit loads the cap assembly into the secondary sealing die. FIG.
도 13는 2차밀폐검사부의 취출모듈이 2차컨베이어모듈로 캡조립체를 이송하는 형상을 평면적으로 나타낸 그림이고,FIG. 13 is a plan view showing a shape in which the takeout module of the secondary sealing inspection unit transfers the cap assembly to the secondary conveyor module.
도 14는 출하검사부의 출하분류모듈이 출하컨베이어모듈로 캡조립체를 이송하는 형상을 평면적으로 나타낸 그림이며,FIG. 14 is a plan view illustrating a shape in which the shipping classification module of the shipping inspection unit transfers the cap assembly to the shipping conveyor module.
도 15은 종래 캡조립체의 제조순서를 보여주는 개념도이다.15 is a conceptual view showing a manufacturing procedure of a conventional cap assembly.
이하 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail.
본 발명에서 사용되는 기술적 용어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아님을 유의해야 하고, 본 발명에서 사용되는 기술적 용어는 본 발명에서 특별히 다른 의미로 정의되지 않는 한, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 의미로 해석되어야 하며, 과도하게 포괄적인 의미로 해석되거나, 과도하게 축소된 의미로 해석되지 않아야 한다. Technical terms used in the present invention are merely used to describe specific embodiments, and it should be noted that they are not intended to limit the present invention, and technical terms used in the present invention are not specifically defined in the present invention. Unless otherwise, the present invention should be construed in the sense generally understood by those skilled in the art, and should not be construed in an excessively inclusive sense or in an excessively reduced sense.
또한, 본 발명에서 사용되는 기술적인 용어가 본 발명의 사상을 정확하게 표현하지 못하는 잘못된 기술적 용어일 때에는, 통상의 기술자가 올바르게 이해할 수 있는 기술적 용어로 대체되어 이해되어야 할 것이고, 본 발명에서 사용되는 일반적인 용어는 사전에 정의되어 있는 바에 따라, 또는 전후 문맥상에 따라 해석되어야 하며, 과도하게 축소된 의미로 해석되지 않아야 한다.In addition, when the technical terms used in the present invention are incorrect technical terms that do not accurately express the spirit of the present invention, they should be replaced by technical terms that can be understood by those skilled in the art and should be understood. The term should be interpreted as defined in the dictionary or in context before and after, and not in an excessively reduced sense.
아울러, 본 발명에서 사용되는 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한 복수의 표현을 포함하는데, 예를 들어 "구성된다" 또는 "포함한다" 등의 용어는 발명에 기재된 여러 구성 요소들, 또는 여러 단계를 반드시 모두 포함하는 것으로 해석되지 않아야 하며, 그 중 일부 구성 요소들 또는 일부 단계들은 포함되지 않을 수도 있고, 또는 추가적인 구성 요소 또는 단계들을 더 포함할 수 있는 것으로 해석되어야 한다.In addition, singular expressions used in the present invention include plural expressions unless the context clearly indicates otherwise, and the term “consisting of” or “comprising” includes, for example, various components described in the invention, or It should not be construed as necessarily including all of the steps, and some of the elements or some of the steps may not be included or should be construed to further include additional elements or steps.
이하, 첨부된 도면을 참조하여 본 발명에 따른 바람직한 실시예를 상세히 설명하되, 도면 부호에 관계없이 동일하거나 유사한 구성 요소는 동일한 참조 번호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, and the same or similar components will be given the same reference numerals regardless of the reference numerals, and redundant description thereof will be omitted.
도 1은 본 발명에 따르는 캡조립체의 사시도이고, 도 2는 도 1의 분리사시도이며, 도 3은 다품종 캡조립체의 제조장치 전체를 평면적으로 보여주는 도면이고, 도 4는 본 발명의 이송컨베이어부와 정렬이송부를 평면적으로 보여주는 그림이며, 도 5는 도 4의 이송컨베어부를 분리하여 확대해 보여주는 도면이고, 도 6은 본 발명의 정렬이송부, 탑플레이트공급부, 터미날플레이트공급부, 코킹부, 터미날플레이트용접부, 2차밀폐검사부를 평면적으로 보여주는 도면이며, 도 7은 본 발명의 정렬이송부에서 사이징부에 이르는 제조장치의 측면을 보여주는 도면이고, 도 8은 본 발명의 셔틀모듈을 평면적으로 보여주는 도면이며, 도 9는 도 8의 A, B를 확대한 도면이고, 도 10은 도 8의 C, D를 확대한 도면이며, 도 11은 2차밀페검사부의 투입모듈이 캡조립체를 대기다이로 적재하는 형상을 평면적으로 보여주는 도면이고, 도 12는 2차밀폐검사부의 분류전송모듈이 캡조립체를 2차밀폐다이로 적재하는 형상을 측면적으로 보여주는 도면이며, 도 13는 2차밀폐검사부의 취출모듈이 2차컨베이어모듈로 캡조립체를 이송하는 형상을 평면적으로 나타낸 그림이고, 도 14는 출하검사부의 출하분류모듈이 출하컨베이어모듈로 캡조립체를 이송하는 형상을 평면적으로 나타낸 그림인데, 이를 참조한다.1 is a perspective view of a cap assembly according to the present invention, Figure 2 is an exploded perspective view of Figure 1, Figure 3 is a plan view showing the entire manufacturing apparatus of the multi-piece cap assembly, Figure 4 is a transport conveyor unit of the present invention and 5 is an enlarged view showing the alignment transfer unit in a plan view, and FIG. 5 is an enlarged view of the transfer conveyor unit in FIG. 4, and FIG. 6 is an alignment transfer unit, a top plate supply unit, a terminal plate supply unit, a caulking unit, and a terminal plate of the present invention. 7 is a view showing a welded portion and a secondary sealed inspection portion in a plan view, and FIG. 7 is a view showing a side of a manufacturing apparatus ranging from an alignment transfer portion to a sizing portion of the present invention, and FIG. 8 is a view showing a shuttle module of the present invention in a plan view. FIG. 9 is an enlarged view of A and B of FIG. 8, FIG. 10 is an enlarged view of C and D of FIG. 8, and FIG. 11 is an injection module of the secondary sealing inspection unit waiting for the cap assembly. FIG. 12 is a view showing a stacking shape in a plan view, and FIG. 12 is a view showing a side of a capping assembly loading a cap assembly into a secondary sealing die in a side sealing unit, and FIG. 13 is a drawing of the secondary sealing inspecting unit. Fig. 14 is a plan view showing a shape in which the module transfers the cap assembly to the secondary conveyor module. FIG. 14 is a plan view showing a shape in which the shipment classification module transfers the cap assembly to the shipment conveyor module. .
본 발명에 따르는 다품종 캡조립체의 제조장치(20000)는 안전밴트(1220)와 멤브레인(1320)이 용접된 복수개의 캡플레이트를 1차밀폐검사하여 양품판정된 캡플레이트를 적재하여 이송하는 적어도 하나의 이송컨베이어부(3000)와, 상기 이송컨베이어부에서 리벳과 절연체가 결합된 리벳조립체에 캡플레이트의 리벳홀에 삽입시키는 정렬이송부(4000)와 상기 캡플레이트에 탑플레이트 또는 OSD를 안착시키는 탑플레이트공급부(5000)와, 상기 탑플레이트의 상부로 터미날플레이트를 안착시키는 터미날플레이트공급부(6000)와 상기 터미날플레이트 홀로 돌출된 리벳을 압착하여 코킹하는 코킹부(7000)와 상기 코킹된 리벳과 터미날플레이트 홀을 용접하여 용접부를 형성하는 터미날플레이트용접부(8000) 및 상기 용접부, 절연체와 캡플레이트와의 계면의 밀폐성을 검사하는 2차검사다이로 캡플레이트를 적재하여 양압이나 차압을 인가하는 적어도 하나의 2차밀폐검사부(9000)를 포함하고, 상기 리벳조립체는 리벳조립체다이에서 인접리벳조립체다이로 왕복운동을 하는 캡플레이트셔틀모듈(1400)에 의하여 이송되는 것을 특징으로 한다.At least one apparatus for manufacturing a multi-variable cap assembly according to the present invention may be configured to carry out a primary sealing inspection of a plurality of cap plates welded to a safety vane 1220 and a membrane 1320 to load and transfer a good quality cap plate. Transfer conveyor unit 3000, Rivet assembly in which the rivet and the insulator are combined in the transfer conveyor unit, the alignment transfer unit 4000 for inserting into the rivet hole of the cap plate and the top plate for seating the top plate or OSD on the cap plate A caulking unit 7000 for crimping and crimping a supply unit 5000, a terminal plate supplying unit 6000 for mounting a terminal plate to an upper portion of the top plate, and a rivet protruding into the terminal plate hole, and the caulked rivets and terminal plate holes. Plate welded portion 8000 for welding to form a welded portion and the sealing property of the interface between the welded portion, insulator and cap plate The at least one secondary sealing inspection unit 9000 for applying a positive pressure or a differential pressure by loading the cap plate with a secondary inspection die, wherein the rivet assembly is a cap plate for reciprocating movement from the rivet assembly die to the adjacent rivet assembly die Characterized in that the transfer by the shuttle module 1400.
본 발명의 캡조립체(8020)은 캡플레이트(1120)상 멤브레인(1320), 안전밴트(1220)을 먼저 용접하고, 절연체(4120, 4120')에 리벳(4110, 4110')을 각각 삽입한 리벳조립체를 플레이트의 리벳홀에 삽입하고, 리벳의 상돌기로 OSD(5120), 탑플레이트(5320), 터미날플레이트(6120, 6120')을 조립하여 리벳을 가압하여 코킹한 후 그 부위를 용접함으로써 제조할 수 있다.The cap assembly 8020 of the present invention first welds the membrane 1320 and the safety band 1220 on the cap plate 1120, and rivets 4110 and 4110 'are inserted into the insulators 4120 and 4120', respectively. Manufactured by inserting the assembly into the rivet hole of the plate, assembling the OSD 5120, the top plate 5320, and the terminal plates 6120, 6120 'with the rivet top projection, and pressing the rivet to caulk and welding the site. can do.
본 발명은 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산할 수 있는 캡조립체 생산장치로서, 상기 캡플레이트공급(1000, cap plate)은 품종의 종류에 상응되도록 구비할 수 있는데, 예컨대, 1개 품종 모델은 하나의 캡플레이트 공급부가, 2개의 다른 품종 모델들에 대해서는 2개의 캡플레이트 공급부가, 3개의 다른 품종 모델에 대해서는 3개의 캡플레이트공급부가 구비되고, 더 많은 캡플레이트 공급부가 적용될 수 있음은 물론이다. The present invention is a cap assembly production apparatus capable of producing a single variety as well as other types of cap plate parts at the same time, the cap plate supply (1000, cap plate) may be provided to correspond to the type of varieties, for example, One cultivar model has one capplate feeder, two capplate feeders for two different breeds models, three capplate feeders for three different breeds models, and more capplate feeders Of course it can.
또한, 본 발명에서 사용하는 용어로서 캡플레이트는 하나의 부품으로서 캡플레이트, 안전밴트 또는 멤브레인이 용접된 캡플레이트, 후공정에서 리벳조립체가 삽입된 캡플레이트 OSD, 탑플레이트, 터미날플레이트가 결합된 캡플레이트, 코킹된 캡플레이트, 코킹 용접된 탑플레이트로 다양하게 언급할 수 있으나, 코킹된 캡플레이트까지는 캡플레이트로 언급하고, 코킹후 용접된 캡플레이트는 캡조립체로 설명한다.In addition, as used in the present invention, the cap plate is a cap plate, a safety plate or a cap plate welded to a membrane as a part, a cap plate with a rivet assembly inserted in a post process OSD, a top plate, and a terminal plate. Various references may be made to plates, caulked capplates, caulked welded topplates, but caulked capplates are referred to as capplates, and caulk welded capplates are described as cap assemblies.
또한, 이러한 캡플레이트공급(1000)은 캡플레이트트레이로부터 캡플레이트(1120)를 캡플레이트다이(cap plate die)에 적재하는 캡플레이트피더(1100, cap plate feeder)와, 안전밴트(1220)를 캡플레이트의 안전밴트홀(1122, safety vent hole)에 정렬하고 용접하는 안전밴트피더(1200, safety vent feeder)와, 멤브레인(1320)을 캡플레이트의 멤브레인홀(1124, membrane hole)에 정렬하고 용접하는 멤브레인피더(1300)의 포함할 수 있어, 캡플레이트에 멤브레인과 안전밴트를 용접하여 용접된 계면으로 기체나 액체의 통과하지 아니하는 밀폐성을 확보할 수 있다.In addition, the cap plate supply 1000 caps the cap plate feeder 1100 and the safety band 1220 from which the cap plate 1120 is loaded into a cap plate die from the cap plate tray. Safety vent feeder 1200 to align and weld to safety vent hole 1122 of the plate, and membrane 1320 to align and weld to membrane hole 1124 of cap plate Since the membrane feeder 1300 may be included, the membrane and the safety vant may be welded to the cap plate to secure the sealing property of gas or liquid not passing through the welded interface.
여기서, 상기 캡플레이트 다이는 이어지는 리벳조립체 다이, 탑플레이트 다이, 터미날플레이트 다이에서 사용되는 것으로, 특별하게 다르게 언급하지 아니하는 한, 이후 설비나 모듈에서 캡플레이트나 캡조립체를 받치는데 사용되는 다이를 의미한다.Here, the cap plate die is used in the following rivet assembly die, top plate die, terminal plate die, unless otherwise specified, the die used to support the cap plate or cap assembly in the facility or module afterwards it means.
또한, 전진, 후진, 상승, 하강과 같이 구동되어 움직이는 기구적 이동은 구동원으로 모터, 에어밸브를 사용하므로, 이에 대하여는 특별한 경우가 아니면 그 설명을 생략하기로 한다.In addition, since the mechanical movement driven and moved such as forward, backward, ascending and descending uses a motor and an air valve as a driving source, the description thereof will be omitted unless it is a special case.
상기 캡플레이트셔틀모듈(1400)은 리벳조립체다이(4140)에서 인접한 인접리벳조립체다이(4140')로 리벳조립체를 이송시키고 복귀하는 수단으로서, 리벳조립체다이의 2개 고정된 블럭(4132, 4133)이 대향되고 이격되어 고정되어 있고, 상기 블럭들 내측으로 셔틀바디에 고정되어 이의 움직임과 같이 이동하는 블럭(4432, 4433)들이 인라인 공정의 진행방향을 따라 왕복운동방향(P, processing direction)과 상하방향(UD)로 기동할 수 있고, 이러한 작동을 위하여 구동모터, 에어실린더 등 구동원(미도시)으로 PLC와 같은 제어부(미도시)를 통하여 이용할 수 있으며, 다음에 설명하는 공정이나 설비, 모듈에서 셔틀의 작동은 이와 같은 구동원과 제어부의 역할로 이루어지므로 유사한 설명은 생략할 수 있고, 다른 점이나 특이한 사항에 대하여 설명하기로 한다.The cap plate shuttle module 1400 is As a means for transferring and returning the rivet assembly from the rivet assembly die 4140 to the adjacent adjacent rivet assembly die 4140 ', the two fixed blocks 4132 and 4133 of the rivet assembly die are opposed and spaced apart, Blocks 4432 and 4433, which are fixed to the shuttle body inside the blocks and move with their movements, can be started in the reciprocating direction (P) and up-down direction (UD) along the traveling direction of the inline process. For such operation, a driving source (not shown) such as a driving motor or an air cylinder may be used through a control unit (not shown) such as a PLC. Since the role is made of a similar description can be omitted, and will be described for other points or unusual matters.
또한, 상기 캡플레이트셔틀모듈의 이동블럭(4432, 4433)은 셔틀바디(1440)에 일정간격으로 적어도 하나 이상이 고정될 수 있고, 복수개 배치되는 경우에는 일정한 간격으로, 다이(4140)에서 인접한 인접다이(4140')까지 이동블럭들을 배치하고, 그 간격만큼 왕복운동을 하여 연속공정이나 설비, 모듈에 효과적으로 리벳조립체를 전송할 수 있는데, 리벳조립체다이들 사이의 간격과 동일한 간격을 구비하도록 하여, 왕복운동의 전진과 후진의 거리는 결국 리벳조립체다이들 사이의 간격이 될 수 있다.In addition, at least one movable block 4432 and 4433 of the cap plate shuttle module may be fixed to the shuttle body 1440 at a predetermined interval. The movable blocks can be placed up to the die 4140 ', and the reciprocating motion can be effectively transmitted to the continuous process, equipment, and module so that the rivet assembly can be transmitted to the die 4140'. The distance between the forward and backward movements may eventually be the gap between the rivet assembly dies.
상기 셔틀바디(1440)는 앞서 언급한 구동원으로 왕복운동방향(P, processing direction)과 상하방향(UD)은 물론 후술한 수축팽창방향(S)으로 운동할 수 있어 이에 고정된 이동블럭(4432, 4433)은 왕복운동을 반복하며 2개의 고정된 블럭(4132, 4133)과 대면하여 수없이 지나게 되므로, 이러한 블럭과의 마찰이나 충돌을 피하기 위하여 수㎛ 내지 수㎝ 이격거리를 두고 대향되어 배치되는 것이 바람직하다.The shuttle body 1440 may move in the reciprocating direction (P, processing direction) and the up and down direction (UD) as described above, as well as the contraction and expansion direction (S) to be described later. 4433 repeats the reciprocating motion and faces the two fixed blocks 4132 and 4133 so many times that they are disposed to face each other at a distance of several micrometers to several centimeters to avoid friction or collision with these blocks. desirable.
따라서, 왕복운동방향(P)으로 작동시에는 상승된 상태(UP)로 진행하고, 다음에 다이(4140)에서 인접한 인접다이(4140')에 이르러 하강하여 리벳조립체를 안착시키고, 하강된 그 상태(DOWN)에서 원래 자리로 복귀하게 된다.Therefore, when operating in the reciprocating direction (P), it proceeds to the raised state (UP), and then descends from the die 4140 to the adjacent adjacent die 4140 'to seat the rivet assembly, and the lowered state It will return to the original position at (DOWN).
즉, 상기 이동블럭은 팽창한 상태에서 리벳조립체를 적재하여 상승하고, 캡조립체를 제조하기 위하여 셔틀이 작동하는 진행방향(P)으로 전진한 다음, 인접다이(4140')에 위치하여 정지하고 하강하여 인접다이에 리벳조립체를 정렬시킨 후 축소한 상태로 원래위치로 후진하여 복귀할 수 있다. That is, the movable block is loaded with the rivet assembly in the expanded state, ascends, advances in the traveling direction P in which the shuttle operates to produce the cap assembly, and then stops and descends in the adjacent die 4140 '. To align the rivet assembly to the adjacent die and then return to its original position in a reduced state.
이러한 캡플레이트셔틀모듈(1400)은 왕복운동을 하며, 리벳이나 리벳조립체그리고, 캡플레이트를 리벳조립체의 상돌기에 삽입한 캡플레이트를 운송하는 셔틀로, 다음의 공정이나 모듈에서 특별하게 언급하는 경우외에는 동일한 구성의 이동블럭과 작동을 수행할 수 있다.The cap plate shuttle module 1400 is a shuttle for reciprocating, transporting a rivet or rivet assembly, and a cap plate inserted into the top plate of the rivet assembly, if specifically mentioned in the following process or module. In addition, the operation can be performed with the mobile block having the same configuration.
한편, 상기 1차밀폐검사(2000)는 안전밴트와 멤브레인이 용접된 캡플레이트(1120)를 각각의 용접된 부분의 밀폐성을 검사하는 것으로, 일정한 압력의 양압(대기압보다 높은 압력)이나 차압(대기압보다 낮은 압력)을 인가하여 설치된 압력센서(미도시)에 의해 측정된 내부압력이 변화가 없으면 양품으로, 압력변화가 생기면 불량으로 판정하는 역할을 한다.On the other hand, the primary sealing test (2000) is to check the sealing property of each welded portion of the cap plate 1120 welded to the safety band and the membrane, the positive pressure (pressure higher than atmospheric pressure) or the differential pressure (atmospheric pressure) of a constant pressure Lower pressure) is applied as a good product if the internal pressure measured by a pressure sensor (not shown) installed is not changed, it is determined to be defective if a pressure change occurs.
이러한 1차밀폐검사(2000)도 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산할 수 있는 캡조립체(8020)의 밀폐성을 검사하는 것이므로, 상기 캡플레이트공급(1000)과 마찬가지로 품종의 종류에 상응되도록 구비할 수 있는데, 예컨대, 1개 품종 모델은 하나의 하나가, 2개의 다른 품종 모델들에 대해서는 두개가, 3개의 다른 품종 모델에 대해서는 세개가 구비되고, 더 많은 1차밀폐검사부가 적용될 수 있음은 물론이다. Since the first hermetic inspection 2000 also examines the sealing property of the cap assembly 8020 capable of producing a single variety as well as other types of cap plate parts at the same time, the type of variety is similar to the cap plate supply 1000. For example, one cultivar model is provided with one one, two for two different cultivar models, and three for three different cultivar models. Of course, it can be applied.
따라서, 뒤로 이어지는 상기 1차밀폐검사(2000)로부터 양품판정된 캡플레이트를 적재하여 이송하는 이송컨베이어부(3000)는 캡조립체(8020) 인라인 제조공정에서 어떤 단위공정설비에 비상발생시(emergency) 그 단위공정설비의 에러해소를 위해 필요한 시간을 확보하여 단위공정설비의 유지보수에 따른 제조중단을 방지할 수 있어 연속생산이 효율적이 되도록 할 수 있다.Therefore, the conveying conveyor unit 3000 which loads and transfers the cap plate determined by the good quality from the primary sealing inspection 2000 which follows is an emergency in an unit manufacturing facility in the inline manufacturing process of the cap assembly 8020. It is possible to prevent the manufacturing interruption caused by the maintenance of the unit processing equipment by securing the time necessary for error elimination of the unit processing equipment, so that the continuous production can be made efficient.
즉, 이송컨베이어부의 컨베이어모듈(3100)에는 캡플레이트(1120)와 인접한 인접캡플레이트(1120')가 밀착되게 적재되어 이송되고, 컨베이어(3100)의 속도를 조절함으로써 연속생산을 가능하게 할 수 있고 구동모터의 회전에 따라 회동축(3110)의 회전을 따라 컨베이어의 속도가 조절될 수 있다.That is, the cap plate 1120 and the adjacent cap plate 1120 ′ adjacent to the cap plate 1120 are loaded and conveyed in the conveyor module 3100 of the transport conveyor unit, and the continuous production can be performed by adjusting the speed of the conveyor 3100. According to the rotation of the drive motor, the speed of the conveyor may be adjusted along the rotation of the rotation shaft 3110.
이뿐만 아니라, 이송컨베이어부(3000)는 다품종 캡조립체(8020)를 단일 라인으로 생산토록 할 수 있도록 하나의 품종 캡플레이트를 연속적으로 공급해주는 피더(feeder) 역할을 하기도 한다.In addition, the conveying conveyor unit 3000 also serves as a feeder (feeder) to continuously supply one variety cap plate to be produced in a multi-line cap assembly (8020) in a single line.
상기 컨베이어모듈(3100)는 별도로 캡플레이트트레이에 적재된, 밀폐성 검사가 완료된 캡플레이트(1120)를 캡플레이트피더(1100)로 공급할 수 있으며, 상기 컨베이어모듈은 일정거리(d) 이격되어 회동축(3110)에 감긴 채 회전하는 대향된 2개의 컨베이어벨트(3101, 3102)를 포함한다.The conveyor module 3100 may separately supply the cap plate 1120, which is sealed in the cap plate tray, to the cap plate feeder 1100, in which the sealing is completed, and the conveyor module is spaced apart by a predetermined distance d. Two opposed conveyor belts 3101 and 3102 which are wound around 3110.
또한, 단일 품종 생산이외에 여러 품종의 캡플레이트 부품 생산으로 제조공정을 변경하는 잡체인지가 용이하고, 혼류생산성을 확보하기 위하여 하나의 다이에 여러 품종 모델의 캡플레이트를 배치할 필요가 있어서, 상기 이송컨베이어부(3000)는 후술할 정렬이송부(4000)에 이르도록 컨베이어모듈(3100)를 연장하고 있어서, 리벳조립체에 캡플레이트를 공급하게 된다.In addition to the production of a variety of cap plate parts in addition to the production of a variety of varieties, it is easy to recognize the change of the manufacturing process, and in order to secure mixed flow productivity, it is necessary to arrange the cap plate of several varieties models on one die, The conveyor unit 3000 extends the conveyor module 3100 to reach the alignment transfer unit 4000 which will be described later, thereby supplying a cap plate to the rivet assembly.
즉, 상기 정렬이송부(4000)는 상기 이송컨베이어부(3000)에서 리벳과 절연체가 결합된 리벳조립체에 캡플레이트의 리벳홀(1126, 1126')에 삽입시키는 역할을 하기 위하여, 복수개의 캡플레이트를 적재한 이송컨베이어부의 컨베이어모듈(3100)에서 하나의 캡플레이트를 컨베이어셔틀모듈(4200)에 안착하여 정렬이송다이(4460)에 적재시키고, 정렬이송모듈(4350)의 흡착헤드(4351)가 캡플레이트를 흡착한 채 이동하여 리벳조립체다이(4140)의 리벳조립체의 상돌기가 리벳홀에 삽입되도록 정렬시킬 수 있으며, 상기 흡착헤드는 캡플레이트 표면에 대응되는 형상의 헤드단부를 가지고 있고, 그 내부로 진공유로가 형성되어 있어, 외부의 진공발생장치(미도시)에 의하여 흡착을 수행할 수 있다.That is, the alignment transfer unit 4000 is In order to serve to insert the rivet holes (1126, 1126 ') of the cap plate into the rivet assembly in which the rivet and the insulator are combined in the conveying conveyor (3000), a conveyor module (3100) of the conveying conveyor unit in which a plurality of cap plates are loaded. ), One cap plate is seated on the conveyor shuttle module 4200, loaded into the alignment transfer die 4460, and the adsorption head 4431 of the alignment transfer module 4350 moves with the cap plate adsorbed to the rivet assembly die. The top protrusion of the rivet assembly of 4140 may be aligned to be inserted into the rivet hole, and the suction head has a head end of a shape corresponding to the cap plate surface, and a vacuum flow path is formed therein, Adsorption can be performed by a vacuum generator (not shown).
여기서, 상기 정렬이송다이는 다품종 캡조립체(8020)의 생산을 하나의 연속공정으로 전환시키는 중요한 요소로서, 다이 상부에 배치되는 캡플레이트들의 간격을 조절할 필요가 있다.Here, the alignment transfer die is an important factor in converting the production of the multi-purpose cap assembly 8020 into one continuous process, and it is necessary to adjust the spacing of the cap plates disposed on the die.
즉, A,B 두 모델을 생산하는 경우에는 다이에 정렬되는 캡플레이트는 순서대로 1, 3번째가 모델A, 2, 4번째가 모델B가 될 것이고, A, B, C 세 모델을 생산하는 경우에는 다이들에 정렬된 캡플레이트는 순서대로 1, 4번째가 모델A, 2, 5번째가 모델B, 3, 6번째가 모델C로 정할 수 있다.That is, in the case of producing two models A and B, the cap plates aligned with the dies will be the first and third models A, 2 and 4 as model B, and the three models A, B and C will be produced. In this case, the cap plates aligned with the dies may be designated as the first, fourth model A, second, fifth model B, third and sixth model C in order.
즉, 제조하는 캡조립체(8020)의 품종이 n개인 경우에, 다이에 적재되는 순서는 캡플레이트1은 1번째와 (n+1)번째에, 캡플레이트2은 2번째와 (n+2)번째에, 캡플레이트3은 3번째와 (n+3)번째에, .. 캡플레이트n은 n번째와 (n+n)번째에 배치되며, 이러한 캡플레이트 품종에 따라 조립되는 리벳, 절연체, OSD, 탑플레이트, 터미날플레이트도 동일한 규칙에 따라 배치할 수 있어, 이들은 통칭하여 부품이라 하면, 다품종 n개 품종의 부품을 다이에 적재하는 배열은 부품n은 n번째와 (n+n)번째 순서대로 이루어질 수 있다.That is, in the case where there are n varieties of the cap assembly 8020 to be manufactured, the order in which the dies are loaded on the die is 1st and (n + 1) th for the cap plate 1 and 2n and (n + 2) for the cap plate 2. The cap plate 3 is placed in the third and (n + 3) th, and the cap plate n is placed in the nth and (n + n) th, and rivets, insulators, and OSD are assembled according to these capplate varieties. Also, the top plate and terminal plate can be arranged according to the same rules. When these are collectively referred to as parts, the arrangement in which parts of n varieties of various varieties are loaded on the die is performed in the order of the nth and (n + n) th parts. Can be done.
따라서, 앞서 언급한 대로, 부품들이 다이나 셔틀에 적재되어 작업되거나 이송되는 단위를 캡플레이트를 포함하여 단일품종 캡플레이트들을 단일캡플레이트운송체로, 다품종 캡프레이트들의 혼합캡플레이트운송체로 통칭할 수 있으며, 캡조립체(8020)로서 2차밀폐검사시나 전기특성검사 그리고 출하검사시에도 다품종 단일제조라인 생산이라는 관점에서 이러한 구별은 중요하다.Thus, as mentioned above, the unit in which the parts are loaded or operated in a dyna shuttle can be collectively referred to as a single cap plate carrier, including a cap plate, as a mixed cap plate carrier of a variety of cap plates. This distinction is important from the standpoint of cap assembly 8020 in the production of a multi-component single manufacturing line for secondary sealing, electrical property and shipping inspection.
하나의 캡플레이트를 생산하기 위하여 고정다이에 적재되는 복수개의 캡플레이트는 단일캡플레이트운송체로 하고, 복수개의 캡플레이트를 생산하기 위하여 고정다이에 적재되는 복수개의 캡플레이트는 혼합캡플레이트운송체인데, 예컨대 A,B 두 모델을 생산하는 경우에는 다이들에 정렬되는 4개의 캡플레이트나, A, B, C 세 모델을 생산하는 경우에는 다이들에 정렬되는 6개의 캡플레이트는 혼합캡플레이트운송체로 볼 수 있으며, 1차밀폐검사(2000)에 이르는 안전밴트, 멤브레인이 용접된 캡플레이트들이 복수개로 4개, 6개 단위로 이송되는 경우는 단일캡플레이트운송체로 정의할 수 있으며, 제조공정이나 설비, 모듈의 표준화를 위하여 단일캡플레이트운송체나 혼합캡플레이트운송체를 이루는 캡플레이트들간의 간격은 일정한 간격 거리(D)를 두고 이격된 채로 이송되는 것이 바람직하며, 이에 의하여 앞서 설명한 대로 다양한 다이, 셔틀, 블럭들에 구비되는 음각부들의 일정간격(D)과도 대응될 수 있다.The plurality of cap plates loaded on the stationary die to produce a single cap plate is a single cap plate carrier, and the plurality of cap plates loaded on the stationary die to produce a plurality of cap plates is a mixed cap plate carrier. For example, if you produce two models A and B, four capplates aligned with the dies; if you produce three models A, B and C, the six capplates aligned with the dies are considered to be mixed cap plate carriers. If the safety vanes reaching the first sealing test (2000), the cap plate welded to the membrane is transferred to a plurality of four, six units can be defined as a single cap plate carrier, manufacturing process or equipment, For standardization of the module, the gaps between the capplates forming the single cap plate carrier or mixed cap plate carrier are separated by The preferably while being conveyed and, thereby may correspond to a predetermined interval (D) of the concave portions that are provided to the various die, shuttle, blocks transient as described previously.
즉, 연속공정으로 조립되는 캡플레이트 등 부품은 단위공정이나 설비, 모듈이 셔틀을 통하여 이송될 때, 복수개로 단위공정이나 설비를 거치게 되는데, 여러개로 배치되는 인접한 캡플레이트들 사이는 일정간격(D)로 이격된 배열을 가지게 되며, 이 간격은 특별히 예외적인 공정을 제외하고는 연속공정이나 설비 전반에 걸쳐 동일한 간격을 유지하여 다이들의 상부에 배열될 수 있고, 다품종 모델이 적용되는 경우에 모델별 캡플레이트를 교번하여 배치하는 것이 모델이 변경되거나 생산되는 품종 모델 수의 증감에 따라 잡체인지가 간편한 장점을 가질 수 있어서, 상기 정렬이송다이(4460)는 2 품종의 혼합캡플레이트운송체의 경우에는 한칸을 띤 채로, 즉 인접한 인접캡플레이트들 간의 간격이 2×D를 유지한 채로 캡플레이트들을 적재하고, 3품종 모델 캡플레이트의 경우에는 두칸 3×D를 띠어 적재하게 되는데, 이후에서는 2품종이 제조되는 경우를 예로 설명한다. That is, parts such as a cap plate assembled in a continuous process are subjected to a plurality of unit processes or facilities when a unit process, a facility or a module is transferred through a shuttle, and a predetermined interval (D) between adjacent cap plates arranged in a plurality The spacing can be arranged on top of the dies with the same spacing throughout the continuous process or plant, except in exceptional cases, and in case of multiple models The alternative arrangement of the cap plate may have the advantage that the hybrid is easy to change depending on the number of varieties model is changed or produced model, the alignment transfer die 4460 is a mixed cap plate carrier of the two varieties Cap plates are loaded with one compartment, i.e. the distance between adjacent adjacent cap plates is maintained at 2 × D, If there is, the rate of the loading ttieo the two spaces 3 × D, since will be described a case in which two varieties manufactured as an example.
예를 들어, 앞 공정이나 설비, 모듈에서의 다이에 캡플레이트들이 이격된 거리를 D라 하면, 2품종을 제조하기 위해 상기 정렬이송다이(4460)에 적재되는 캡플레이트의 간격은 2×D가 되는 것이 바람직한데, 즉 다품종의 종류를 n개라 하면, 인접한 캡플레이트들간 이격된 간격은 n×D인 관계를 가질 수 있다.For example, if the distance between the cap plates on the die in the previous process, equipment, or module is D, the distance between the cap plates loaded on the alignment transfer die 4460 to produce two varieties is 2 × D. It is preferable that the number of types of the multi-type is n, and the spaced intervals between adjacent cap plates may have a relationship of n × D.
또한, 상기 정렬이송부(4000)는 리벳피더(4100)와 절연체피더(4300)를 포함할 수 있어, 리벳(4110)의 상돌기(4112)에 절연체(4120)가 삽입된 리벳조립체가 캡플레이트의 리벳홀에 삽입될 수 있다.In addition, the alignment transfer part 4000 may include a rivet feeder 4100 and an insulator feeder 4300, so that the rivet assembly in which the insulator 4120 is inserted into the top protrusion 4112 of the rivet 4110 is a cap plate. It can be inserted into the rivet hole of.
상기 리벳(4110)은 판상의 리벳날개(4111)의 중앙부에서 상향 돌출된 상돌기(4112)와 하향돌출된 하돌기(4113)을 포함하여 중앙에 관통된 돌기홀(4122)을 구비한 절연체(4120)의 돌기홀에 상돌기가 끼워지게 된다.The rivet 4110 includes an insulator having a protrusion hole 4122 penetrated at the center thereof, including an upper protrusion 4112 protruding upward from a central portion of the plate-shaped rivet blade 4111 and a lower protrusion 4113 protruding from the plate. The upper protrusion is inserted into the protrusion hole of 4120.
상기 리벳피더(4100)는 리벳트레이(4130)로부터 리벳(4110)를 리벳조립체다이(4140)에 적재하는데, 상기 리벳트레이에 복수개 정렬배치된 리벳은 리벳집게이송모듈(4150)이 대향된 리벳집게팔(4151, 4152)이 밀착되며 리벳을 집고, 1쌍의 리벳정렬집게(4161, 4162)가 밀착되어 날개(4111)측부를 집어서 정렬하고 벌어지며 복귀한 후, 리벳조립체다이의 안착홈(4142)에 하돌기(4113)가 삽입되고 날개(4111)가 걸리도록 적재할 수 있다.The rivet feeder 4100 loads the rivet 4110 from the rivet tray 4130 to the rivet assembly die 4140, wherein the plurality of rivets arranged in the rivet tray are rivet clamps with the rivet clamp transfer module 4150 facing each other. Arms (4151, 4152) are in close contact with the rivet, and a pair of rivet alignment tongs (4161, 4162) are in close contact with the wing (4111) side to align and open after returning, the mounting groove of the rivet assembly die ( The lower protrusion 4113 may be inserted into the 4142, and may be loaded to catch the wings 4111.
여기서, 상기 리벳정렬집게(4161, 4162)는 리벳집게팔과 수직되는 방향으로 리벳을 집을 수 있어, 리벳과 탑플레이트를 정확하게 정렬할 수 있다.Here, the rivet alignment tongs (4161, 4162) can pick up the rivet in a direction perpendicular to the rivet tong arm, it is possible to accurately align the rivet and the top plate.
또한, 상기 절연체피더(4300)는 절연체매거진(4330)로부터 절연체(4320)를 리벳조립체다이(4140) 상부에 적재된 리벳의 상돌기(4112)에 삽입하게 되는데, 상기 절연체매거진의 삽입바(4132)에 삽입된 절연체를 중앙에 핀홀(4342)이 관통된 절연체흡입판(4340)은 핀홀에 얼라인핀(4344)를 내장하고 얼라인핀(4344) 헤드가 외부로 돌출되어 있는데, 삽입바(4132)의 단부에 대면한 채 진공을 핀홀로 인가하여 절연체를 흡착하고 리벳의 상돌기 상부로 이동하고, 상기 핀홀에 내장된 얼라인핀(4344)이 후퇴(핀홀 내부로 진입)하여 상돌기(4112)로 절연체흡입판이 하강하여 상돌기로 돌기홀(4122)을 끼우고 흡입판은 진공을 해제하고 상승하며 복귀하게 된다.In addition, the insulator feeder 4300 The insulator 4320 from the insulator magazine 4330 is inserted into the upper protrusion 4112 of the rivet loaded on the rivet assembly die 4140. The insulator inserted into the insertion bar 4132 of the insulator magazine is pinned at the center thereof. The insulator suction plate 4340 through which the 4434 passes is provided with an alignment pin 4344 in the pinhole and an alignment pin 4344 head protrudes to the outside, and the vacuum is provided while facing the end of the insertion bar 4132. Is applied to the pinhole to absorb the insulator and moves to the upper top of the rivet, and the alignment pin 4344 embedded in the pinhole retreats (entering into the pinhole) so that the insulator suction plate is lowered by the top protrusion 4112. The projection hole 4122 is inserted into the projection, and the suction plate releases the vacuum, rises, and returns.
상기 리벳피더, 절연체피더를 왕복하며 리벳이나 리벳조립체를 운반하는 리벳조립체셔틀모듈(4400)은 셔틀바디(1440)에 고정되어 리벳조립체다이(4140)를 이루는 2개의 블럭의 사이에서 앞서 본 블럭들과 마찬가지로 왕복운동(P), 상하운동(UD) 그리고 수축팽창운동(S)을 하며, 리벳이나, 리벳조립체를 이송하는데, 이를 후술할 OSD, 탑플레이트, 터미날플레이에 적용되는 셔틀과 같이 뒤에서 설명하기로 한다.The rivet assembly shuttle module 4400, which reciprocates the rivet feeder and the insulator feeder and carries rivets or rivet assemblies, is fixed to the shuttle body 1440 to form the rivet assembly die 4140. Like the reciprocating (P), up and down (UD) and contraction expansion movement (S), and transfers the rivets, rivet assembly, which will be described later, such as the shuttle, OSD, top plate, terminal play to be described later Let's do it.
한편, 상기 리벳조립체를 적재한 리벳조립체다이(4140)상 리벳조립체에 캡플레이트를 정렬이송모듈(4350)을 통하여 적재하게 되는데, 상기 정렬이송모듈은 n×D 간격으로 구비된 캡플레이트들을 정렬이송다이(4460)에서 캡플레이트를 캡플레이트흡착헤드(4351)로 흡착하여 이송하게 되며, 정렬이송다이에 적재된 캡플레이트의 갯수와 대응되는 수로 구비될 수 있다.Meanwhile, the cap plate is loaded onto the rivet assembly on the rivet assembly die 4140 on which the rivet assembly is loaded through the alignment transfer module 4350. The alignment transfer module aligns and transfers the cap plates provided at n × D intervals. In the die 4460, the cap plate is absorbed and transferred to the cap plate adsorption head 4431, and may be provided in a number corresponding to the number of cap plates loaded in the alignment transfer die.
즉, 2품종인 경우에는 2×D 간격으로 캡플레이트들이 정렬이송다이에 배열되고 2개의 흡착헤드가 2×D 간격으로 배열된 캡플레이트를 리벳조립체다이로 이송할 수 있다.That is, in the case of two varieties, the cap plates arranged at the alignment transfer die at 2 × D intervals and the two suction heads arranged at the 2 × D intervals may be transferred to the rivet assembly die.
이와 같이, 캡플레이트들의 간격이 2×D가 되기 위해, 컨베이어어셔틀모듈(4200)는 2×D간격에 해당되는 만큼의 왕복운동을 할 수 있어, 컨베이어로 이송되어 오는 캡플레이트를 하나씩 들어올려, 정렬이송다이에 2×D의 간격을 유지하며 배열할 수 있다. As such, in order for the gap between the cap plates to be 2 × D, the conveyor shuttle module 4200 can reciprocate as much as 2 × D intervals, thereby lifting the cap plates that are conveyed to the conveyor one by one. It can be arranged at intervals of 2 x D on the alignment transfer die.
또한, 상기 캡플레이트흡착헤드는 캡플레이트면에 대면하여 흡착헤드 내에 형성된 진공유로(미도시)를 통하여 외부의 진공압이 공급되면 그 흡입력으로 캡플레이트를 흡착할 수 있어, 리벳조립체가 적재된 다이로 이동하여 리벳조립체의 상돌기로 캡플레이트의 리벳홀을 정렬시켜 삽입하게 된다.In addition, the cap plate adsorption head is able to adsorb the cap plate by the suction force when the external vacuum pressure is supplied through a vacuum flow path (not shown) formed in the adsorption head facing the cap plate surface, the die is loaded with a rivet assembly Move to and insert the rivet holes of the cap plate with the top projection of the rivet assembly.
이러한 리벳조립체는 캡플레이상 양단부에 구비된 리벳홀(1126, 1126')에 구비되는데 음극리벳(4110')은 멤브레인홀(1124)와 가까이 있는 음극용 리벳홀(1126' 것이고, 양극리벳(4110)은 양극용 리벳홀(1126)에 삽입되며, 안전밴트홀(1122)을 중심으로 캡플레이트의 양단부에 배치될 수 있고, 주로 음극용 리벳은 구리재로, 양극용 리벳은 알루미늄재로 구비될 수 있다.The rivet assembly is provided in the rivet holes 1126 and 1126 'provided at both ends of the cap play. The negative rivet 4110' is the negative rivet hole 1126 'close to the membrane hole 1124 and the positive rivet 4110. ) Is inserted into the positive electrode rivet hole 1126, and may be disposed at both ends of the cap plate around the safety vent hole 1122. The negative electrode rivet is mainly made of copper, and the positive electrode rivet is made of aluminum. Can be.
따라서, 리벳, 절연체뿐만 아니라 이후에 조립되거나 용접되는 OSD, 탑플레이트, 터미날플레이트도 음극용, 양극용으로 단일캡플레이트운송체나 혼합캡플레이트운송체를 이루는 캡플레이트에 대응되는 개수로 준비되며, 다이나 셔틀모듈의 작업이나 제조공정 진행방향을 중심으로 양 측에서 공급될 수 있다.Therefore, not only rivets and insulators, but also OSD, top plates, and terminal plates, which are assembled or welded afterwards, are prepared in a number corresponding to the cap plates forming the single cap plate carrier or the mixed cap plate carrier for the cathode and anode. The shuttle module may be supplied from both sides around the work or manufacturing process progress direction.
한편, 상기 리벳조립체를 조립한 캡플레이트의 리벳 상돌기에 음극의 절연성을 확보하고 멤브레인 역전에 의한 비상시 단락을 위해 구비되는 OSD를 적층하거나 양극의 리벳 상돌기에 삽입되는 탑플레이트 적재하는 탑플레이트공급부(5000)를 보면, 먼저 음극단자의 형성을 위해, OSD 트레이(5110)나 OSD 매거진(5110')에 안치된 OSD(5120)를 리벳조립체다이(4140)상부에 적재된 캡플레이트의 리벳 상돌기에 OSD홀(5122)정렬시키게 된다.On the other hand, the top plate supply unit to secure the insulation of the negative electrode to the rivet top projection of the cap plate assembled the rivet assembly, and to stack the OSD provided for emergency short circuit due to membrane reversal or to load the top plate inserted into the rivet top projection of the positive electrode Referring to (5000), first, in order to form the negative electrode terminal, the OSD plate 5120 placed on the OSD tray 5110 or the OSD magazine 5110 'rivet assembly protrusion 441 on the rivet assembly die 4140 loaded on top of the rivet assembly OSD hole (5122) is aligned.
여기서 상기 OSD(5120)는 이차전지의 음극단자 부분에 형성되는 음극 리벳에 삽입되는 OSD홀(5122)과 멤브레인과 대향되는 위치에 관통되는 통전홀(5124)을 포함하는 절연체로서, 이차전지의 이상작동으로 내부의 압력이 증가되는 경우에 안전밴트가 제대로 동작하지 아니하여 압력이 커지면 멤브레인의 곡면이 역전되며 통전홀을 통하여 캡플레이트나, 터미날플레이트와 역전된 곡면이 닿게 되어 이차전지를 단락시키는 구성이다.The OSD 5120 is an insulator including an OSD hole 5122 inserted into a negative electrode rivet formed in a negative terminal portion of a secondary battery and a conducting hole 5124 penetrating at a position facing the membrane. When the internal pressure increases due to the operation, the safety band does not work properly. When the pressure increases, the curved surface of the membrane is reversed. The reverse surface of the cap plate or the terminal plate is contacted through the conduction hole, and the secondary battery is shorted. to be.
또한, 상기 OSD집게이송모듈은 OSD집게팔과 OSD정렬집게를 포함하며, 상기 OSD는 OSD 트레이(5110)나 OSD 매거진에 복수개 정렬배치될 수 있고, OSD집게이송모듈(5200)이 대향된 OSD집게팔(5221, 5222)을 밀착하여 OSD를 집고, OSD집게팔이 밀착되는 방향과 직교되는 방향으로, 1쌍의 OSD정렬집게(5261, 5262)를 밀착시켜 OSD(5120)를 집어서 정렬하고 벌어져 복귀한 후, 상기 OSD집게팔(5221, 5222)을 이송시켜 다이상 리벳조립체의 상돌기(4112, 4112')를 OSD홀(5122)에 끼워 적재할 수 있다.In addition, the OSD tongs transfer module includes an OSD tongs arm and the OSD alignment forceps, the OSD may be arranged in a plurality of OSD trays 5210 or OSD magazine, OSD tongs OSD module 5200 is opposed to the OSD tongs Close the arms (5221, 5222) to pick up the OSD, and in a direction orthogonal to the direction in which the OSD forefinger is in close contact, the pair of OSD sorting tongs (5261, 5262) in close contact to pick up the OSD (5120) to align and open After returning, the OSD forefinger arms 5121 and 5222 may be transferred to mount the top projections 4112 and 4112 'of the die-shaped rivet assembly by inserting them into the OSD holes 5122.
아울러, 양극단자의 형성을 위해, 상기 탑플레이트트레이(5310)나 탑플레이트매거진(5310')에 배열된 탑플레이트(5320)를 리벳조립체다이(4140)상 캡플레이트에 적재할 수 있는데, 상기 탑플레이트트레이나 탑플레이트매거진에 복수개 정렬배치된 탑플레이트(5320)는 탑플레이트집게이송모듈(5300)이 대향된 탑플레이트집게팔(5351, 5352)이 밀착되며 탑플레이트를 집고, 1쌍의 탑플레이트정렬집게(5361, 5362)가 밀착되어 탑플레이트(5320)를 집어서 정렬하고 벌어지며 복귀한 후, 다이(4140)상 리벳의 상돌기(4112, 4112')에 캡플레이트홀(5322) 끼워 적재할 수 있다.In addition, in order to form the anode terminal, the top plate 5320 arranged in the top plate tray 5310 or the top plate magazine 5310 'may be loaded on the cap plate on the rivet assembly die 4140, the top plate The top plate 5320 arranged in a plurality of trays or top plate magazine is arranged in the top plate clamp arm (5351, 5352) facing the top plate clamping module (5300) to pick up the top plate, the top plate alignment After the tongs 5361 and 5362 are in close contact with each other, the top plate 5320 is picked up, aligned, and opened, and then the cap plate hole 5322 is fitted into the top protrusions 4112 and 4112 'of the rivet on the die 4140. Can be.
상기 탑플레이트정렬집게(5361, 5362)는 탑플레이트집게팔과 수직되는 방향으로 탑플레이트를 집게 되어, 탑플레이트를 정확하게 정렬할 수 있다.The top plate alignment tongs (5361, 5362) is to pinch the top plate in a direction perpendicular to the top plate tong arm, it is possible to align the top plate accurately.
한편, 상기 탑플레이트나 OSD상부로 터미날플레이트가 적재시키는 터미날플레이트공급부(6000)는 상기 터미날플레이트트레이(6110)나 터미날플레이트매거진에 복수개 정렬배치된 터미날플레이트(6120)는 터미날플레이트집게이송모듈(6200)이 대향된 터미날플레이트집게팔(6251, 6252)이 밀착되며 터미날플레이트를 집고, 1쌍의 터미날플레이트정렬집게(6261, 6262)가 밀착되어 터미날플레이트(6120)를 집어서 정렬하고 벌어지며 복귀한 후, 터미날플레이트다이상 리벳의 상돌기(4112, 4112')에 터미날홀(6122)끼워 정렬할 수 있다.On the other hand, the terminal plate supply unit 6000, which the terminal plate is loaded on the top plate or the upper portion of the OSD, the terminal plate 6120 arranged in the terminal plate tray 6110 or the terminal plate magazine, the terminal plate feed module 6200 ) Terminal plate tong arms (6251, 6252) is in close contact with the terminal plate, and a pair of terminal plate alignment tongs (6261, 6262) are in close contact to pick up the terminal plate (6120) to align and open After that, the terminal plates can be aligned with the terminal holes 6122 in the upper projections 4112 and 4112 'of the rivets.
상기 터미날플레이트정렬집게(6261, 6262)는 터미날플레이트집게팔이 밀착되거나 벌어지는 방향과 직교되는 방향으로 터미날플레이트를 집게 되어, 터미날플레이트를 정확하게 정렬할 수 있다.The terminal plate alignment tongs 6262 and 6262 pick up the terminal plate in a direction orthogonal to the direction in which the terminal plate forefinger is in close contact or spread, thereby accurately aligning the terminal plate.
앞서, OSD집게팔과 OSD정렬집게, 탑플레이트집게팔과 탑플레이트정렬집게 그리고, 터미날플레이트집게팔과 터미날플레이트정렬집게는 직교되는 방향으로 정렬을 행하게 되는데, 이는 캡플레이트의 리벳 상돌기로 OSD, 탑플레이트, 터미날플레이트를 정렬하기 위한 것으로, 공정진행방향(P)을 따라 다이나 셔틀이 배열되고 같은 방향으로 집고 펴는 집게에 정열집게들이 직교되는 방향으로 집거나 펼 수 있도록 하여, 직사각형 형상의 부품들의 정확한 정렬을 확보하기 위한 것이다.Previously, the OSD forefinger and the OSD aligning tong, the top plate forefinger and the top plate aligning tong, and the terminal plate forefinger and the terminal plate aligning tong are aligned in the orthogonal direction. For aligning the top plate and terminal plate, the dynaphage is arranged along the process progress direction (P), and the alignment forceps can be picked up or unfolded in the direction orthogonal to the forceps that are picked up and unfolded in the same direction. This is to ensure correct alignment.
한편, 상기 터미날플레이트가 정렬된 이후 리벳의 상돌기(4112, 4112')를 코킹(caulking)하여 리벳의 상돌기를 가압하며 펴서 터미날홀 주변에 밀착하는 동시에 하부의 캡플레이트, OSD를 밀폐를 확보하며 조이게 된다.Meanwhile, after the terminal plates are aligned, the upper protrusions 4112 and 4112 'of the rivets are caulked to press the upper protrusions of the rivets so that they are in close contact with the terminal hole and at the same time, the cap plate and the OSD are secured. And tighten.
상기 코킹을 수행하는 코킹부(7000)는 상기 터미날홀(6122)로 돌출된 리벳의 상돌기를 압착하는 프레스모듈(7100)의 프레스헤드(7110)가 리벳의 상돌기(4112, 4112')를 가압하여 터미날플레이트를 누르며 변형시켜 하부의 캡플레이트나 OSD를 밀착시킬 수 있다.The caulking part 7000 which performs caulking is a press head 7110 of the press module 7100 that presses the rivet protruding into the terminal hole 6222, the riveting protrusions 4112 and 4112 '. It can be pressed to deform the terminal plate and press the bottom cap plate or OSD.
여기서, 상기 코킹된 리벳과 터미날플레이트 홀을 용접하여 용접부를 형성하는 터미날플레이트용접부(8000)는 코킹된 리벳의 상돌기가 눌리며 퍼진부분과 터미날플레이트의 터미날홀(6122) 주변을 용접을 통하여 고정할 수 있고, 여기서 용접은 택타임 단축을 위하여 레이저광에 의한 용접이 바람직하다.Here, the terminal plate welding part 8000 for welding the caulked rivet and the terminal plate hole to form a welded part is fixed by welding the upper projection of the caulked rivet and the periphery of the spread part and the terminal plate 6222 of the terminal plate. In this case, welding is preferably performed by laser light for shortening the tack time.
한편, 상기 터미날플레이트용접부(8000)에 이어서 캡플레이트의 평탄도를 교정하는 사이징부(8500)를 더 구비할 수 있는데, 안전밴트, 멤브레인의 용접 그리고, 코킹시 가압과 터미날플레이트와 리벳의 용접으로 인하여 캡플레이트 조립체의 평탄도에 변형이 발생할 수 있으므로, 캡플레이트의 터미날플레이트와 터미날플레이트의 사이 부분을 가압롤러(8510)를 이용하여 가압하며 회전시켜 캡플레이트의 평평하게 펼 수 있다.Meanwhile, the terminal plate welding part 8000 may further include a sizing part 8500 for correcting the flatness of the cap plate. The safety band, the welding of the membrane, and the pressure and the terminal plate and the rivet welding during caulking may be further provided. Since deformation may occur in the flatness of the cap plate assembly, the portion between the terminal plate and the terminal plate of the cap plate can be rotated by pressing and rotating by using the pressure roller 8510 to flatten the cap plate.
앞서 설명한 리벳조립체다이(4140)로 리벳조립체상 캡플레이트를 적재하는 것외에도 OSD 정렬, 탑플레이트 정렬, 터미날플레이트 정렬에 이어 코킹, 용접까지 리벳, 리벳조립체, 캡플레이트조립체를 운송하며 왕복하는 셔틀모듈의 구성 및 작동을 상세하게 설명한다.In addition to loading the cap plate on the rivet assembly with the rivet assembly die (4140) described above, the shuttle module transports the rivets, rivet assemblies, and cap plate assemblies to and from the OSD alignment, top plate alignment, terminal plate alignment, caulking, and welding. Describe the configuration and operation of the in detail.
상기 리벳조립체셔틀모듈(4400)은 2개의 대향하는 리벳조립체블럭(4432, 4433)을 구비하여, 리벳조립체다이(4140)의 고정된 다이블럭(4142, 4143)들 사이에 배치되며, 상기 리벳조립체블럭(4432, 4433)이 다이블럭을 향해 팽창하고 수축하는 경우에 일정거리간격(D)를 유지하며 형성된 다이블럭의 리벳 하돌기(4113, 4113')가 삽입되는 안착홈(41420)을 구비한 측향돌기(41421)와 상기 측향돌기에 진입할 수 있도록 열린 긴 홀의 리벳슬릿(44321)을 구비한 삽입암(44320)을 리벳조립체블럭에 구비하여, 상기 리벳조립체블럭(4432, 4433)이 팽창하는 경우에 다이블럭으로 진입하는 리벳슬릿(44321)의 열린 긴 홀이 측향돌기 상 리벳 하돌기(4113, 4113')를 리벳슬릿으로 진입시킬 수 있다.The rivet assembly shuttle module 4400 is provided with two opposing rivet assembly blocks 4432 and 4433 and is disposed between the fixed die blocks 4142 and 4143 of the rivet assembly die 4140, and the rivet assembly When the blocks 4432 and 4433 expand and contract toward the diblock, the recess 441 and 4113 'have a seating groove 41420 into which the rivet lower protrusions 4113 and 4113' of the formed diblock are inserted while maintaining a predetermined distance interval D. The rivet assembly block includes an insertion arm 44320 having a side projection 41414 and a long hole rivet slit 44321 open to enter the side projection, so that the rivet assembly blocks 4432 and 4433 expand. In this case, an open long hole of the rivet slit 44321 entering the diblock may enter the rivet lower protrusions 4113 and 4113 ′ on the lateral protrusions into the rivet slit.
즉, 리벳조립체블럭이 다이블럭으로 향하는, 즉 팽창하면, 측향돌기로 삽입암이 접근하며 지나게 되고, 리벳조립체블럭(4432, 4433)을 상승시키며, 리벳날개(4111, 4111')가 리벳슬릿에 걸리게 하여 리벳조립체셔틀모듈을 상승시키고 다음 인접한 리벳조립체다이(4140')에서 하강하여 리벳조립체다이에 적재한 후 수축하고 후진하여 리벳조립체다이(4140)로 복귀할 수 있고, 이런 반복된 전진과 후진을 통하여 인접한 리벳조립체다이(4140, 4140')를 왕복운동하며 리벳조립체를 인라인(in-line)공정으로 조립하고 이송할 수 있다.That is, when the rivet assembly block is directed toward the die block, that is, when the expansion block is inserted, the insertion arm approaches and passes through the side projection, and the rivet assembly blocks 4432 and 4433 are raised, and the rivet wings 4111 and 4111 'are placed on the rivet slit. To raise the rivet assembly shuttle module, and then descend from the adjacent rivet assembly die (4140 '), load it into the rivet assembly die, and then contract and retract to return to the rivet assembly die (4140), such repeated forward and backward Through the reciprocating movement of the adjacent rivet assembly die (4140, 4140 '), the rivet assembly can be assembled and transported in an in-line process.
상기 리벳조립체다이(4140)에 리벳이 적재되고, 그 상돌기에 절연체가 순서대로 끼워지도록 하는 받침대이므로 특별하게 다른 구성이나 기능이 언급되지 아니하는 한 리벳조립체다이로 통칭한다.Since the rivet is loaded on the rivet assembly die 4140, and the insulator is inserted into the upper projection in order, the rivet assembly die is collectively referred to as a rivet assembly die unless otherwise specified.
즉, 상기 리벳조립체블럭(4432, 4433), 다이블럭(4142, 4143)은 리벳, 절연체의 이송과 결합을 위하여, 리벳조립체블럭이 왕복운동을 반복하며 다이블럭(4142, 4143) 사이를 수없이 지나게 되므로, 이러한 블럭들의 마찰이나 충돌을 피하기 위하여 왕복운동방향(P)으로 작동시에는 수축상태를 유지하며, 리벳이나 리벳조립체를 들어올리거나 다이블럭에 안착시키기 위해서는 내려오는 상하방향(UD)으로 기동하고, 특히 들어올리는 동작시에는 캡플레이트의 정렬상태가 틀어지는 것을 방지하기 위하여, 2개의 다이블럭에 최대한 밀착하도록 리벳조립체블럭이 벌어지는 팽창운동을 하여 리벳이나 리벳조립체를 들어올릴 수 있는데, 즉, 상기 리벳조립체블럭은 팽창상태로 리벳을 적재하여 상승하고, 진행방향(P)으로 전진한 다음다이블럭에 위치하여 정지하고 하강하여 다이블럭에 리벳을 정렬시킨 후 수축한 채 원래위치로 후진할 수 있다. That is, the rivet assembly blocks 4432 and 4433 and the diblocks 4142 and 4143 are rivets and the rivet assembly blocks reciprocate reciprocatingly for the transfer and coupling of the insulators. As it passes, it keeps contraction when operating in the reciprocating direction (P) to avoid friction or collision of these blocks, and maneuvers in the up and down direction (UD) to lift the rivets or rivet assemblies or seat them on the die block. In particular, in order to prevent the cap plate from being misaligned during the lifting operation, the rivet assembly block may be expanded so that the rivet assembly or the rivet assembly may be lifted so as to closely contact the two die blocks. The rivet assembly block rises by loading the rivets in the expanded state, advances in the direction of travel (P), stops and descends on the die block. Align the rivet on a die block can be retracted backward by holding to the home position.
여기서, 수축팽창운동은 리벳이나 리벳조립체를 들어올리려 상승과 동시에 벌어져 팽창하고, 리벳이나 리벳조립체를 다이블럭에 내려놓는 하강과 동시에 오므라져 수축하여도 무방하다.Here, the contraction-expansion movement may expand and expand at the same time as to lift and lift the rivet or rivet assembly, and may contract and contract at the same time as the lowering to put the rivet or rivet assembly on the die block.
또한, 상기 정렬이송부(4000)의 정렬이송모듈(4350)의 흡착헤드(4351)가 캡플레이트를 흡착하여 리벳조립체다이(4140)의 리벳조립체의 상돌기가 리벳홀에 삽입되도록 이송하는데, 즉 상기 리벳조립체블럭(4432, 4433)이 리벳조립체를 리벳조립체다이의 다이블럭(4142, 4143)에 안착시킨 상태로 정지하여 다이블럭에 위치한 리벳조립체 상돌기로 캡플레이트 리벳홀을 끼울 수 있으며, 안착후 하강한 상태에서 리벳조립체에 캡플레이트를 적재할 수도 있다.In addition, the suction head 4431 of the alignment transfer module 4350 of the alignment transfer unit 4000 absorbs the cap plate and transfers the top protrusion of the rivet assembly of the rivet assembly die 4140 to be inserted into the rivet hole. The rivet assembly blocks 4432 and 4433 stop the rivet assembly seated on the die blocks 4142 and 4143 of the rivet assembly die to insert the cap plate rivet hole into the rivet assembly top projection located in the die block. The cap plate may then be loaded into the rivet assembly in the lowered state.
한편, 리벳조립체와 조립된 캡플레이트에 OSD, 캡플레이트, 터미날플레이트를 순서대로 적재하는 OSD다이, 탑플레이트다이, 터미날플레이트다이는 앞선 리벳조립체블럭(4432, 4433)과 다이블럭(4142, 4143)을 그대로 사용할 수 있으나, 순서대로 적층되는 과정에서 리벳조립체, 캡플레이트, OSD, 탑플레이트 또는 터미날플레이트의 정렬이 틀어질 수 있어서, 측고정모듈(7200)의 측이동블럭들(7210, 7220)이 상호 밀착되며 캡플레이트의 양단변(1120', 1120")을 가압할 수 있고, 특히 코킹부(7000)의 경우는 프레스가 리벳의 상돌기를 가압하여 터미날플레이트에 밀착시키는 관계상, 큰 가압력이 캡플레이트에 가해지므로 더 필요하다 할 수 있다.On the other hand, the OSD die, top plate die, and terminal plate die which sequentially loads the OSD, cap plate, and terminal plate on the cap plate assembled with the rivet assembly are the preceding rivet assembly blocks (4432, 4433) and the die blocks (4142, 4143). Although may be used as it is, the alignment of the rivet assembly, cap plate, OSD, top plate or terminal plate may be misaligned in the process of stacking, so that the side moving blocks (7210, 7220) of the side fixing module (7200) It is in close contact with each other and can press both ends (1120 ', 1120 ") of the cap plate, especially in the case of the caulking portion 7000, because the press presses the upper projection of the rivets to contact the terminal plate, a large pressing force is It is added to the cap plate, which may be necessary.
이렇듯이, 코킹부(7000)에서 조립된 부품들이 정렬이 유지된 상태로 코킹되어 캡플레이트에 고정되므로, 이후 공정이나 설비에서 사용되는 셔틀은 수축팽창운동을 할 필요가 없으므로, 다이블럭들 사이나 외측으로 셔틀바디에 이동블럭(8400)을 고정하여, 승강운동과 왕복운동을 하도록 할 수 있다.As such, the parts assembled in the caulking unit 7000 are caulked in a state in which the alignment is maintained and fixed to the cap plate, so that a shuttle used in a subsequent process or facility does not need to perform a contraction and expansion movement, By fixing the moving block 8400 to the shuttle body to the outside, it can be made to lift and reciprocate.
여기서 상기 리벳조립체가 결합된 캡플레이트가 적재되는 다이들이나 셔틀 상부에 캡플레이트(1120)의 외형에 대응되는 음각부(1131)를 구비할 수 있어, 캡플레이트를 짧은 방향(H)으로 고정할 수 있는데, 2개의 고정블럭을 대향한 채 이격시켜 고정하고, 상기 블럭에 마련된 음각부에 캡플레이트가 안착할 수 있으며, 본 발명의 블럭이나 다이와 같은 캡플레이트 받침대들은 동일하게 음각부를 구비할 수 있다.In this case, the cap plate 1120 corresponding to the outer shape of the cap plate 1120 may be provided on the dies or shuttles on which the cap plates to which the rivet assembly is coupled are mounted, and thus the cap plates may be fixed in a short direction (H). There are two fixing blocks facing away from each other and fixed, and the cap plate may be seated on the intaglio portion provided in the block, and the cap plate pedestals such as the block or the die of the present invention may have the same intaglio portion.
그런데, 리벳의 하돌기가 캡플레이트 하면 아래로 돌출된 모양으로 인하여 다이블럭들 외측으로 셔틀을 배치하면 캡플레이트를 정렬시켜 이송하기가 어려울 수 있으므로, 다이블럭들(4142, 4143) 사이로 이동블럭을 배치하는 것이 더 바람직하다.However, since the lower protrusion of the rivet protrudes downward when the cap plate is disposed, it may be difficult to align and transfer the cap plate when the shuttle is disposed outside the diblocks, thus moving the block between the diblocks 4414 and 4143. It is more preferable to arrange.
즉, 터미날플레이트용접부(8000)의 이동블럭(8400)은 다이블럭(4142, 4143)들 사이에 배치되어 인접한 다이블럭들 사이로 승강운동과 왕복운동을 하며 캡플레이트를 이송할 수 있는데, 이동블럭이 상승하여 캡플레이트(1120)를 다이블럭으로 이격시킨 상태로 다음 인접한 다이블럭으로 전진하고 하강하여 다이블럭에 캡플레이트를 적재시키고, 후진하여 원래 다이블럭으로 복귀할 수 있다.That is, the moving block 8400 of the terminal plate welding part 8000 is disposed between the diblocks 4142 and 4143 to move the cap plate while lifting and reciprocating between adjacent diblocks. The cap plate 1120 may be raised to be spaced apart by a diblock, and then moved forward to the next adjacent diblock and lowered to load the cap plate on the diblock, and then back to return to the original diblock.
한편, 앞서 본 것과 같이, 상술한 캡플레이트에 안전밴트, 멤브레인, 리벳, 절연체, 캡플레이트, OSD 및 터미날플레이트를 적재하여 터미날플레이트 용접을 마친 캡플레이트조립체의 2차적으로 밀폐성을 확인하고, 밀폐성이 확보된 조립체에 대하여는 전기적 특성을 검사할 수 있다.On the other hand, as previously described, the safety cap, membrane, rivet, insulator, cap plate, OSD and terminal plate loaded on the above-mentioned cap plate to confirm the secondary sealing of the cap plate assembly after the terminal plate welding, The secured assembly can be inspected for electrical properties.
이러한 밀폐성을 2차적으로 검사하는 2차밀폐검사부(9000)는 1차밀폐검사부(2000)와는 달리, 상기 용접부, 절연체와 캡플레이트와의 계면의 밀폐성을 검사하는 2차검사다이(9500)를 포함하여서, 캡플레이트를 적재하여 양압이나 차압을 인가하도록 터미날플레이트가 돌출된 캡플레이트조립체에 대하여 수행하여야 하므로, 돌출된 터미날플레이트가 함입되도록 밀폐룸(9511)이 형성된 2차검사다이(9500)를 캡플레이트조립체를 이송하고 검사된 양품 캡플레이트조립체를 전기특성검사로 이송할 수 있다.Secondary sealing inspection unit 9000 for inspecting the secondary sealing such as the secondary sealing inspection unit 2000, unlike the secondary inspection die (9500) for inspecting the sealing property of the interface between the weld, the insulator and the cap plate. Therefore, the cap plate assembly should be carried out with respect to the cap plate assembly in which the terminal plate protrudes to apply the positive pressure or the differential pressure. Thus, the secondary inspection die 9500 in which the closed room 9511 is formed to cap the protruding terminal plate is capped. The plate assembly can be transported and the inspected good cap plate assembly can be transferred to an electrical property test.
또한, 앞서 설명한 1차밀폐검사부와 마찬가지로 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산할 수 있는 캡조립체(8020)의 2차밀폐성을 검사하는 것이므로, 상기 1차밀폐검사부와 마찬가지로 품종의 종류에 상응되도록 구비할 수 있는데, 예컨대, 1개 품종 모델은 하나의 하나가, 2개의 다른 품종 모델들에 대해서는 두개가가, 3개의 다른 품종 모델에 대해서는 세개가 구비되고, 더 많은 2차밀폐검사부가 적용될 수 있음은 물론이다. In addition, since the secondary sealability of the cap assembly 8020 capable of producing a single variety as well as other types of cap plate parts at the same time as the primary hermetic inspection unit described above, For example, one cultivar model is provided, one for two different cultivar models, three for three different cultivar models, and more secondary sealing. Of course, the inspection unit may be applied.
여기서, 밀폐성 검사는 혼합캡플레이트운송체의 연속제조인 경우에 품종 모델별로 밀폐검사를 수행하는 것이 바람직하므로, 터미날플레이트용접부(8000)를 거치거나 사이징부(8500)를 거치고 나온 혼합캡플레이트운송체의 캡플레이트들을 품종 모델별로 즉, 단일캡플레이트운송체로 분류하여 2차검사다이(9500)로 투입하는 분류전송모듈(9100)에 의하여 대기다이(9200)로 이송할 수 있다.Here, the sealing test is preferable to perform the sealing test for each breed model in the case of continuous manufacturing of the mixed cap plate carrier, the mixed cap plate carrier after passing through the terminal plate weld 8000 or the sizing unit 8500 The cap plates of the varieties can be classified into a single cap plate carrier, which can be transferred to the standby die 9200 by the classification transmission module 9100 which is input to the secondary inspection die 9500.
즉, 상기 분류전송모듈(9100)은 그 분류흡입판(9110)으로 동일 모델의 캡플레이트를 흡착하여 대기다이(9200)의 안착홈(9210)으로 이송하고 복귀하며, 상기 대기다이에는 밀폐이동셔틀모듈(9300)이 구비되어 있어, 상기 밀폐이동셔틀모듈이 상기 동일 모델의 캡플레이트를 상승시키고 상기 안착홈과 일정거리(D)만큼 이격된 다음 인접안착홈(9220)으로 이동하여 하강하며, 다음의 동일모델의 캡플레이트를 대기다이(9200)의 안착홈(9210)으로 이송하게 되는데, 예를 들어, 혼합캡플레이트운송체를 이루는 A, B 두모델이 4개로 각각 1, 3번째와 2, 4번째 배열 적재되어 있고, 분류전송모듈(9100)의 분류흡입판(9110)이 1, 3번째 캡플레이트를 안착홈에 적재하고 밀폐이동셔틀모듈(9300)이 이 1, 3번째 캡플레이트를 다음 인접안착홈(9220)으로 이송하며, 분류전송모듈(9100)이 다음에 이송된 혼합캡플레이트운송체에서도 마찬가지로 1, 3번째 캡플레이트를 안착홈(9210)으로 적재할 수 있어서 대기다이의 1~4번째 안착홈에는 모두 동일모델의 캡플레이트, 즉 단일캡플레이트운송체가 준비될 수 있다.That is, the classification transfer module 9100 sucks the cap plate of the same model with the classification suction plate 9110 and transfers it to the seating groove 9210 of the standby die 9200 and returns to the standby die. Module 9300 is provided, the sealed mobile shuttle module is raised to the cap plate of the same model, spaced apart from the seating groove (D) by a predetermined distance (D) and then moved to the adjacent seating groove (9220), and then The cap plate of the same model is transferred to the seating groove 9210 of the standby die 9200. For example, two models A and B, which form the mixed cap plate carrier, are respectively 1, 3 and 2, The fourth arrangement is stacked, and the classification suction plate 9110 of the classification transmission module 9100 loads the first and third cap plates into the seating groove, and the sealed transfer shuttle module 9300 follows this first and third cap plates. Transfer to adjacent seating groove 9220, sorting transmission module 9100 is next Similarly, the conveyed mixed cap plate carrier can be loaded with the first and third cap plates as the seating groove 9210, so that the cap plates of the same model, that is, a single cap plate carrier, are prepared in the first to fourth seating grooves of the standby die. Can be.
따라서, 여러개 모델의 혼합캡플레이트운송체의 경우에는 상기 분류전송모듈은 그에 대응되는 갯수로 구비되는 것이 바람직하다.Therefore, in the case of a mixed cap plate carrier of several models, it is preferable that the classification transmission module is provided with the corresponding number.
이렇게 단일캡플레이트운송체를 이루는 캡플레이트조립체는 투입모듈(9400)의 투입흡입판(9410)에 의해 흡착되어, 투입모듈이 2차검사다이(9500)에 캡플레이트조립체를 정렬하고 흡입판을 분리시킬 수 있으며, 상기 투입흡입판(9410)은 복수개 마련되어, 단일캡플레이트운송체의 복수개의 캡플레이조립체에 대응되는 복수개로 마련될 수 있다.The cap plate assembly constituting the single cap plate carrier is absorbed by the input suction plate 9410 of the input module 9400, so that the input module aligns the cap plate assembly to the secondary inspection die 9500 and separates the suction plate. The input suction plate 9410 may be provided in plural and may be provided in plural numbers corresponding to the plural cap play assemblies of the single cap plate carrier.
또한, 상기 2차검사다이(9500)는 밀폐상부다이(9510)와 밀폐하부다이(9520)를 대향되게 구비하고, 밀폐상부다이에는 단일캡플레이트운송체를 이루는 캡플레이트조립체의 갯수만큼 터미날플레이트의 형상을 함입하는 밀폐룸(9511)를 포함하고, 밀폐하부다이에는 캡플레이트조립체의 리벳조립체의 하돌기(4113, 4113'), 절연체가 함입될 수 있는 밀폐돌기홈(9521)을 마련하여 캡플레이트조립체를 밀폐상부다이쪽으로 가압하도록 할 수 있는데, 반대로 밀폐상부다이에 밀폐돌기홈이, 밀폐하부다이에 밀폐룸이 구비되어도 무방하다.In addition, the secondary inspection die (9500) is provided with a seal upper die (9510) and a seal lower die (9520) facing each other, the sealed upper die has a number of cap plate assembly forming a single cap plate carrier body of the terminal plate It includes a sealed room (9511) incorporating the shape, the bottom plate of the cap plate assembly is provided with a lower projection (4113, 4113 ') of the rivet assembly of the cap plate assembly, the sealing projection groove (9521) that can be insulated It is possible to press the assembly toward the seal upper die, on the contrary, a seal protrusion groove may be provided in the seal upper die and a seal room may be provided in the seal lower die.
이러한 2차밀폐검사는 밀폐룸(9511)에 연통된 양압이나 차압 유로(미도시)가 형성되어 있고, 그 경로상 압력변화를 감지할 수 있는 압력센서(미도시)를 두고 있어, 밀폐상부다이와 밀폐하부다이가 닺히며 밀폐룸에 1차밀페검사와 마찬가지로 캡조립체의 사양에 따른 압력과 시간에 해당하는 양압이나 차압을 인가하여 일정시간동안 압력변화를 압력센서로 감지하여 양불판정을 수행할 수 있다.In this secondary sealing test, a positive pressure or differential pressure flow path (not shown) connected to the sealed room 9511 is formed, and a pressure sensor (not shown) capable of detecting a pressure change in its path is provided. Like the 1st sealing test, the lower part of the sealed lower die is closed, and positive pressure or differential pressure corresponding to the pressure and time according to the specification of the cap assembly is applied to the sealed room to detect the pressure change for a certain period of time and perform a positive unsettling decision. have.
아울러, 상술한 1차검사다이와 마찬가지로 2차검사다이도 적어도 하나이상을 구비하여, 밀폐검사시 소용되는 검사시간에 따른 공정상 병목을 해소할 수 있다.In addition, similarly to the above-described primary inspection die, at least one secondary inspection die may be provided, thereby eliminating a bottleneck in the process according to the inspection time used during the hermetic inspection.
2차밀폐검사를 마치면, 밀폐상부다이(9510)와 밀폐하부다이(9520)가 열리고 취출모듈(9600)이 캡조립체(8020)를 2차컨베이어모듈(9700)로 이송하는데, 상기 취출모듈의 취출흡입판(9610)이 캡플레이트조립체를 흡착하여 2차컨베이어모듈(9700)의 컨베이어벨트(9710)로 적재하고 흡입을 해제후 복귀하게 된다.Upon completion of the secondary sealing test, the sealed upper die 9510 and the sealed lower die 9520 are opened and the takeout module 9600 transfers the cap assembly 8020 to the secondary conveyor module 9700, which takes out the takeout module. The suction plate 9610 absorbs the cap plate assembly and loads it onto the conveyor belt 9710 of the secondary conveyor module 9700 and releases the suction and returns.
상기 2차컨베이어모듈(9700)도 하나의 벨트로 컨베이어를 구성할 수도 있으며, 취출흡입판으로부터 공급되어 컨베이어벨트를 타고 이송된 캡조립체(8020)들을 컨베이어벨트의 단부에 마련된 취출분류모듈(9800)에 의하여 멈춤다이(9830)에 정지될 수 있다.The secondary conveyor module (9700) may also constitute a conveyor with a single belt, and the cap assembly (8020) supplied from the suction suction plate and carried on the conveyor belt is provided at the end of the conveyor belt. By the stop die (9830).
여기서, 상기 취출흡입판(9610)은 캡플레이트조립체에 대면하여 진공압으로 캡플레이트조립체를 흡착할 수 있는 구성인한 특별하게 한정할 것은 아니며, 그 내부로 형성된 진공유로(미도시)를 통하여 외부에서 인가되는 진압으로 흡착력을 발휘하여 캡플레이트조립체를 흡착할 수 있다.Here, the draw-out suction plate 9610 is not particularly limited as long as it is capable of adsorbing the cap plate assembly at a vacuum pressure to face the cap plate assembly, and is formed from the outside through a vacuum flow path (not shown) formed therein. The cap plate assembly can be adsorbed by exerting the adsorbing force with the applied suppression force.
또한, 상기 취출분류모듈(9800)은 스톱바밸브(9810)와 정렬바밸브(9820)를 포함하고 있어, 스톱바밸브의 스톱바(9811)가 돌출되면 캡조립체들(8020)이 연접하여 컨베이어벨트상 대기상태를 이룰 수 있으며, 스톱바(9811)가 후퇴하면 대기상태의 캡조립체(8020)가 진행하며 후퇴된 정렬바밸브의 정렬바(9821)를 지나 캡조립체(8020)를 멈추게 하는 멈춤다이(9830)에 이르러 캡조립체(8020)는 멈추게 된다.In addition, the take-out classification module 9800 includes a stop bar valve 9810 and an alignment bar valve 9820. When the stop bar 9811 of the stop bar valve protrudes, the cap assemblies 8020 are connected to each other to convey the conveyor. Stand-by belt state can be achieved, when the stop bar (9811) retreats, the cap assembly (8020) of the standby state advances and stops to stop the cap assembly (8020) past the alignment bar (9821) of the retracted alignment bar valve. The cap assembly 8020 is stopped by the die 9830.
이어서, 스톱바가 후퇴하면 캡조립체가 진행하고 정렬바가 돌출되어 그 자리에 정지한 상태가 되며, 이때 취출분류다이에 있는 캡조립체와 정렬바에 걸려 있는 캡조리체의 거리를 조정함으로써 이후 후공정다이에 혼합캡플레이트운송체를 공급할 수 있다.Subsequently, when the stop bar is retracted, the cap assembly proceeds and the alignment bar protrudes to be stopped in place. At this time, by adjusting the distance between the cap assembly in the draw-out sorting die and the cap assembly hanging in the alignment bar, Mixed cap plate carrier can be supplied.
상기 스톱바밸브(9810)와 정렬바밸브(9820)은 컨베이어밸트의 측부에 대향되게 배치하여 스톱바, 정렬바를 진토시키며 캡조립체의 이격거리를 제어할 수 있음음 물론이다.The stop bar valve 9810 and the alignment bar valve 9820 may be disposed to face the side of the conveyor belt, and the stop bar and the alignment bar may be raised to control the separation distance of the cap assembly.
이러한 취출분류모듈은 캡조립체의 품종에 대응되는 개수로 구비되는 것이 바람직하다.Such a classification module is preferably provided with a number corresponding to the variety of the cap assembly.
또한, 상기 정렬바에서 멈춤다이에 적재된 캡조립체의 이격거리는 앞서 설명한 것과 유사하게, 즉, A,B 두 모델을 생산하는 경우에는 다이들에 정렬되는 캡플레이트를 4개로 하면, 순서대로 1, 3번째가, A, B, C 세 모델을 생산하는 경우에는 캡플레이트를 6개로 하면, 순서대로 1, 4번째가 동일 모델이 될 것이므로, 혼합캡플레이트운송체를 이루는 모델의 수에 따라 한칸(D), 두칸(2D) 등의 이격거리를 가진 채 적재될 수 있다.In addition, the separation distance of the cap assembly loaded on the stop die in the alignment bar is similar to that described above, that is, when producing two models A and B, if four cap plates aligned with the dies, in order 1, In the case of the third, A, B and C models, if six cap plates are used, the first and fourth caps will be the same model in order. Therefore, one space may be used depending on the number of models forming the mixed cap plate carrier. D), two compartments (2D) can be loaded with a separation distance.
따라서, 상기 정렬바에서 멈춤다이에 적재된 캡조립체는 취출분류모듈의 이송흡입판(9840)에 흡착되어 전기특성검사를 위한 출하검사부(10000)의 후공정다이(10100)로 적재되고, 이송흡입판은 흡입을 해제하고 복귀할 수 있으며, 이의 갯수는 적재된 캡조립체의 갯수에 대응된다.Therefore, the cap assembly loaded on the stop die in the alignment bar is absorbed by the transfer suction plate 9940 of the take-out classification module and loaded into the post-process die 10100 of the shipment inspection unit 10000 for the electrical property inspection, and the transfer suction The plate may release and return to suction, the number of which corresponds to the number of loaded cap assemblies.
한편, 상기 후공정다이(10100)에 적재된 캡플레이트조립체는 후공정셔틀모듈(10200)을 타고 면저항검사모듈(10300), 접촉저항검사모듈(10400) 또는 절연검사모듈(10500)에 거치며 해당 검사를 수행할 수 있으면 충분하므로, 후공정셔틀모듈(10200)은 후공정다이(10100)의 대향된 2개의 전기검사블럭(10101, 10102)들 사이에 배치되는 왕복운동과 상하운동을 수행할 수 있다.Meanwhile, the cap plate assembly loaded on the post process die 10100 is subjected to a surface resistance test module 10300, a contact resistance test module 10400, or an insulation test module 10500 by riding the post process shuttle module 10200. Since it is sufficient to be able to perform, the post-process shuttle module 10200 can perform the reciprocating motion and the vertical motion disposed between the two opposing electrical inspection blocks (10101, 10102) of the post-process die (10100). .
또한, 상기 출하검사부에는 전기검사를 마친 양품 캡플레이트조립체를 모델별로 포장하고 출하하여야 하므로, 출하분류모듈(10600)의 출하흡입판(10610)의 흡입구(미도시)는 캡조립체를 흡착하여 이송한 후 흡착을 해제하고 복귀하는 것으로, 흡입구는 캡조립체에 대응되는 갯수로 구비되고, 그 흡입구들의 간격은 동일한 모델의 캡조립체의 간격은 앞서 본 바와 같이, nD이므로 2모델의 경우에는 2D만큼 이격시켜 구비할 수 있다.In addition, since the shipment inspection unit must package and ship the good quality cap plate assembly after the electrical inspection for each model, the suction port (not shown) of the shipping suction plate 10610 of the shipping classification module 10600 is absorbed and transported the cap assembly. After the adsorption is released and returned, the inlets are provided with a number corresponding to the cap assembly, and the spacing of the inlets is equal to that of the cap assembly of the same model. It can be provided.
즉, 2D만큼 이격된 흡입구들을 구비한 출하흡입판이 캡조립체들을 흡착하여 출하컨베이어모듈(10700)의 출하컨베이어벨트(10710)로 적재하고 흡입을 해제하게 되며, 출하컨베이벨트를 타고 흘러가는 동일모델의 캡플레이트조립체를 포장하여 출하할 수 있다.That is, the shipping suction plate having suction ports spaced by 2D is absorbed by the cap assembly to be loaded into the shipping conveyor belt (10710) of the shipping conveyor module (10700) to release the suction, of the same model flowing through the shipping conveyor belt The cap plate assembly can be packaged and shipped.
이러한 출하검사부도 앞서 본 캡플레이트 공급부, 1, 2차밀폐검사부와 마찬가지로 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산할 수 있는 캡조립체의 밀폐성을 검사하는 것이므로, 품종의 종류에 상응되도록 구비할 수 있는데, 예컨대, 1개 품종 모델은 하나의 하나가, 2개의 다른 품종 모델들에 대해서는 두개가가, 3개의 다른 품종 모델에 대해서는 세개가 구비되고, 더 많은 2차밀폐검사부가 적용될 수 있음은 물론이다. Like the cap plate supply unit, the first and the second airtight inspection unit, the shipping inspection unit is to inspect the sealability of the cap assembly that can produce not only a single variety but also other kinds of cap plate parts at the same time. For example, one cultivar model may be provided with one one, two for two different cultivar models, three for three different cultivar models, and more secondary hermetic inspection units may be applied. Of course.
<부호의 설명><Description of the code>
캡플레이트공급 1000, 캡플레이트피더 1100, Cap Plate Supply 1000, Cap Plate Feeder 1100,
캡플레이트 1120, 안전밴트홀 1122, Cap Plate 1120, Safety Vent Hole 1122,
멤브레인홀 1124, 안전밴트피더 1200, Membrane Hole 1124, Safety Band Feeder 1200,
안전밴트 1220, 멤브레인피더 1300, Safety Vent 1220, Membrane Feeder 1300,
멤브레인 1320, 캡플레이트셔틀모듈 1400, Membrane 1320, Cap Plate Shuttle Module 1400,
1차밀폐검사 2000, 1st sealed inspection 2000,
이송컨베이어부 3000, Conveyor Conveyor 3000,
컨베이어모듈 3100, 전송컨베이어셔틀모듈 3200, Conveyor Module 3100, Transmission Conveyor Shuttle Module 3200,
정렬이송부 4000, Alignment transfer unit 4000,
리벳피더 4100, 리벳 4110, 4110',Rivet feeder 4100, rivet 4110, 4110 ',
절연체 4120, 4120', 리벳조립체다이 4140, Insulator 4120, 4120 ', Rivet Assembly Die 4140,
컨베이어어셔틀모듈 4200, 절연체피더 4300, Conveyor Shuttle Module 4200, Insulator Feeder 4300,
절연체흡입판 4340, 정렬이송모듈 4350, Insulator Suction Plate 4340, Alignment Transfer Module 4350,
리벳조립체셔틀모듈 4400, 정렬이송다이 4460,Rivet Assembly Shuttle Module 4400, Alignment Transfer Die 4460,
탑플레이트공급부 5000, OSD 5120, Top Plate Supply 5000, OSD 5120,
탑플레이트트레이 5310, 탑플레이트 5320, Top plate tray 5310, top plate 5320,
탑플레이트집게팔 5351, 5352, 탑플레이트정렬집게 5361, 5362, Top plate tongs 5351, 5352, top plate tongs 5361, 5362,
터미날플레이트공급부 6000, 터미날플레이트 6120, 6120', Terminal Plate Supply 6000, Terminal Plate 6120, 6120 ',
터미날플레이트집게이송모듈 6200, 터미날플레이트집게팔6251, 6252,Terminal plate tongs feed module 6200, terminal plate tongs 6625, 6252,
터미날플레이트정렬집게 6261, 6262, 코킹부 7000,Terminal plate alignment clamp 6261, 6262, caulking part 7000,
측고정모듈 7200, 측이동블럭들 7210, 7220, Side fixing module 7200, side moving blocks 7210, 7220,
터미날플레이트용접부 8000, 캡조립체 8020,Terminal plate welding part 8000, cap assembly 8020,
이동블럭 8400, 사이징부 8500,Moving Block 8400, Sizing Unit 8500,
가압롤러 8510, 2차밀폐검사부 9000, Pressurized roller 8510, secondary sealing inspection unit 9000,
분류전송모듈 9100, 대기다이 9200,Sorting transmission module 9100, standby die 9200,
밀폐이동셔틀모듈 9300, 투입모듈 9400,Hermetic Mobile Shuttle Module 9300, Input Module 9400,
2차검사다이 9500, 취출모듈 9600,2nd inspection die 9500, drawout module 9600,
2차컨베이어모듈 9700, 취출분류모듈 9800, 2nd Conveyor Module 9700, Blowout Classification Module 9800,
스톱바밸브 9810, 스톱바 9811,Stop bar valve 9810, stop bar 9811,
정렬바밸브 9820, 정렬바 9821, Alignment Bar Valve 9820, Alignment Bar 9821,
멈춤다이 9830, 출하검사부 10000,Stop die 9830, shipping inspection part 10000,
후공정다이 10100, 면저항검사모듈 10300,Post process die 10100, sheet resistance inspection module 10300,
접촉저항검사모듈 10400, 절연검사모듈 10500,Contact resistance test module 10400, insulation test module 10500,
출하분류모듈 10600, 출하컨베이어모듈 10700, Shipping classification module 10600, shipping conveyor module 10700,
캡조립체 제조장치 20000, 이격거리 D,Cap assembly manufacturing apparatus 20000, separation distance D,
레이저광원 L, 왕복운동방향 P,Laser light source L, reciprocating direction P,
상하방향 UD, 수축팽창방향 SUp and down direction UD, shrinkage expansion direction S
본 발명에 따르는 다품종 캡조립체의 제조장치는 파레트나 메거진을 통해 캡조립체를 이동시키는 방식이 아니라 캡플레이트 부품 자체를 이송할 수 있어, 완충존에 의하여 단위공정설비의 유지보수에 따른 제조중단을 방지할 수 있어서 연속생산이 효율적이며, 단일 품종의 생산은 물론 다른 종류의 캡플레이트 부품을 동시에 생산하는 것이 가능하고, 단일 품종 생산이나 여러 품종의 캡플레이트 부품 생산을 변경하는 잡체인지(job-change)가 용이하여 혼류생산성을 향상시킬 수 있고, 최초 설비설치비용과 부품 제조원가를 대폭적으로 절감시킬 수 있다.The manufacturing apparatus of the multi-piece cap assembly according to the present invention can transfer the cap plate component itself rather than moving the cap assembly through a pallet or magazine, The buffer zone prevents manufacturing interruptions caused by the maintenance of the unit process equipment, so it is possible to produce continuous production efficiently. It is easy to change the production of cap plate parts of varieties, so that the mixed flow productivity can be improved, and the initial equipment installation cost and the parts manufacturing cost can be greatly reduced.

Claims (19)

  1. 안전밴트와 멤브레인이 용접된 복수개의 캡플레이트를 1차밀폐검사하여 양품판정된 캡플레이트를 적재하여 이송하는 이송컨베이어부;A conveying conveyor unit for loading and transporting a cap plate of a good quality by primary sealing inspection of a plurality of cap plates welded with a safety vane and a membrane;
    상기 이송컨베이어부에서 리벳과 절연체가 결합된 리벳조립체에 캡플레이트의 리벳홀에 삽입시키는 정렬이송부;Alignment transfer unit for inserting into the rivet hole of the cap plate in the rivet assembly coupled to the rivet and the insulator in the transfer conveyor;
    상기 캡플레이트에 탑플레이트 또는 OSD를 안착시키는 탑플레이트공급부;A top plate supply unit which mounts a top plate or an OSD on the cap plate;
    상기 탑플레이트의 상부로 터미날플레이트를 안착시키는 터미날플레이트공급부;A terminal plate supply unit configured to seat the terminal plate on an upper portion of the top plate;
    상기 터미날플레이트 홀로 돌출된 리벳을 압착하여 코킹하는 코킹부;A caulking portion for crimping and crimping the rivets protruding into the terminal plate hole;
    상기 코킹된 리벳과 터미날플레이트 홀을 용접하여 용접부를 형성하는 터미날플레이트용접부; 및A terminal plate welding part for welding the caulked rivet and the terminal plate hole to form a welding part; And
    상기 용접부, 절연체와 캡플레이트와의 계면의 밀폐성을 검사하는 2차검사다이로 캡플레이트를 적재하여 양압이나 차압을 인가하는 적어도 하나의 2차밀폐검사부;를 포함하고,And at least one secondary sealing inspection unit configured to apply a positive pressure or a differential pressure by loading the cap plate with a secondary inspection die for inspecting the sealing property between the welded part, the insulator and the cap plate.
    상기 리벳조립체는 리벳조립체다이에서 인접리벳조립체다이로 왕복운동을 하는 캡플레이트셔틀모듈에 의하여 이송되는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The rivet assembly is a multi-piece cap assembly manufacturing apparatus characterized in that the transfer to the rivet assembly die by a cap plate shuttle module reciprocating from the die rivet assembly die.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 리벳조립체에는 단일캡플레이트운송체 또는 혼합캡플레이트운송체가 적재되는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The rivet assembly is a single cap plate carrier or a mixed cap plate carrier, characterized in that the apparatus for manufacturing a multi-piece cap assembly.
  3. 제 2 항에 있어서, The method of claim 2,
    상기 단일캡플레이트운송체 또는 혼합캡플레이트운송체에는 복수개의 캡플레이트가 일정간격으로 배열된 것을 특징으로 하는 다품종 캡조립체의 제조장치.Apparatus for manufacturing a multi-piece cap assembly, characterized in that a plurality of cap plates are arranged at a predetermined interval in the single cap plate carrier or mixed cap plate carrier.
  4. 제 1 항에 있어서,The method of claim 1,
    상기 캡플레이트셔틀모듈은 리벳조립체다이에서 인접한 인접리벳조립체다이로 캡플레이트를 이송시키고 복귀하며, 리벳조립체다이의 2개 블럭이 대향되어 이격고정되어 있고, 상기 블럭들 내측으로 이동블럭들이 왕복운동하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The cap plate shuttle module transfers and returns the cap plate from the rivet assembly die to the adjacent rivet assembly die, and the two blocks of the rivet assembly die are spaced apart to face each other, and the moving blocks reciprocate inside the blocks. Apparatus for producing a multi-piece cap assembly, characterized in that.
  5. 제 1 항에 있어서,The method of claim 1,
    상기 이송컨베이어부는 컨베이어모듈을 포함하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The transfer conveyor unit manufacturing apparatus of a multi-piece cap assembly, characterized in that it comprises a conveyor module.
  6. 제 1 항에 있어서,The method of claim 1,
    상기 정렬이송부는 정렬이송다이, 정렬이송모듈를 포함하고, 상기 정렬이송모듈이 정렬이송다이에 캡플레이트간 하기 식 1을 만족하는 이격 거리로 배열하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The alignment transfer unit And an alignment transfer die and an alignment transfer module, wherein the alignment transfer module is arranged in the alignment transfer die at a separation distance satisfying the following formula 1 between the cap plates.
    <식 1><Equation 1>
    n×Dn × D
    (캡플레이트 종류의 수 : n, 캡플레이트들 간 이격간격거리 : D)(Number of cap plate types: n, distance between cap plates: D)
  7. 제 1 항에 있어서,The method of claim 1,
    상기 리벳피더는 리벳집게이송모듈을 포함하고, 상기 리벳집게이송모듈은 리벳집게팔과 리벳정렬집게로 리벳을 정렬하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The rivet feeder includes a rivet tongs feed module, the rivet tongs feed module manufacturing apparatus of a multi-piece cap assembly, characterized in that to align the rivets with rivet forceps arm and rivet alignment forceps.
  8. 제 7 항에 있어서,The method of claim 7, wherein
    상기 리벳집게팔과 리벳정렬집게은 상호 직교되어 집거나 벌어지는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The rivet tong arms and rivet alignment tongs manufacturing apparatus of the multi-piece cap assembly, characterized in that the pick or spread orthogonal to each other.
  9. 제 1 항에 있어서,The method of claim 1,
    상기 절연체피더는 중앙에 핀홀이 관통된 절연체흡입판을 포함하고, 상기 핀홀에는 얼라인핀이 내장된 것을 특징으로 하는 다품종 캡조립체의 제조장치.The insulator feeder includes an insulator suction plate having a pinhole penetrated in the center thereof, and the pinhole has an alignment pin embedded therein.
  10. 제 1 항에 있어서,The method of claim 1,
    상기 탑플레이트공급부는 OSD집게이송모듈을 포함하여 OSD를 정렬하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.Wherein the top plate supply unit OSD manufacturing apparatus of the cap assembly, characterized in that for aligning the OSD including the module.
  11. 제 1 항에 있어서,The method of claim 1,
    상기 탑플레이트공급부는 탑플레이트집게이송모듈을 포함하고, 상기 탑플레이트집게이송모듈은 탑플레이트집게팔와 탑플레이트정렬집게를 직교되게 배치하여 탑플레이트를 정렬하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The top plate supply unit includes a top plate tongs feed module, wherein the top plate tongs feed module is a manufacturing apparatus of the cap assembly of the multi-piece cap assembly, characterized in that to arrange the top plate tongs arms and the top plate alignment tongs orthogonal to the top plate.
  12. 제 1 항에 있어서,The method of claim 1,
    상기 터미날플레이트공급부는 터미날플레이트집게이송모듈을 포함하고, 상기 터미날플레이트집게이송모듈은 터미날플레이트집게팔과 터미날플레이트정렬집게를 직교되게 배치하여 터미날플레이트를 정렬하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The terminal plate supply unit includes a terminal plate tongs feed module, the terminal plate tongs feed module is a device for manufacturing a multi-piece cap assembly characterized in that the terminal plate tongs and the terminal plate alignment to arrange the terminal plate orthogonally .
  13. 제 1 항에 있어서,The method of claim 1,
    상기 코킹부는 프레스헤드, 측고정모듈을 포함하고, 상기 측고정모듈의 측이동블럭들에 의해 캡플레이트가 정렬되는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The caulking unit includes a press head, a side fixing module, the cap assembly is characterized in that the cap plate is aligned by the side moving blocks of the side fixing module.
  14. 제 1 항에 있어서,The method of claim 1,
    상기 2차밀폐검사부는 분류전송모듈, 밀폐이동셔틀모듈, 대기다이, 투입모듈, 취출모듈, 취출분류모듈을 포함하고, 상기 밀폐이동셔틀모듈은 대기다이의 안착홈에 적재된 캡플레이트를 인접안착홈으로 이송하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The secondary hermetic inspection unit It includes a classification transfer module, a sealed moving shuttle module, a standby die, an input module, a takeout module, a takeout classification module, wherein the sealed moving shuttle module transfers the cap plate loaded in the seating groove of the stand-by die to the adjacent seating groove. Apparatus for producing a multi-piece cap assembly made of.
  15. 제 14 항에 있어서,The method of claim 14,
    상기 투입모듈은 캡플레이트조립체를 2차검사다이로 적재하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The input module is a manufacturing apparatus of a multi-piece cap assembly, characterized in that for loading the cap plate assembly with a secondary inspection die.
  16. 제 15 항에 있어서,The method of claim 15,
    상기 2차검사다이는 밀폐상부다이, 밀폐하부다이를 포함하고, 밀폐상부다이또는 밀폐하부다이에는 밀폐룸 또는 밀폐돌기홈이 마련된 것을 특징으로 하는 다품종 캡조립체의 제조장치.The secondary inspection die includes a sealed upper die and a sealed lower die, wherein the sealed upper die or the sealed lower die is provided with a sealed room or a sealing projection groove.
  17. 제 14 항에 있어서,The method of claim 14,
    상기 취출모듈은 분류셔틀을 포함하고, 상기 분류셔틀은 캡플레이트를 취출분류다이에 적재하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The take-out module includes a sorting shuttle, the sorting shuttle is a device for manufacturing a multi-piece cap assembly, characterized in that for loading the cap plate on the sorting die.
  18. 제 14 항에 있어서,The method of claim 14,
    상기 취출분류모듈은 후공정다이로 캡플레이트조립체를 전재하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The take-out classification module is an apparatus for manufacturing a multi-piece cap assembly, characterized in that the transfer to the cap plate assembly with a post-process die.
  19. 제 1 항에 있어서,The method of claim 1,
    상기 다품종 캡조립체의 제조장치는 출하검사부를 더 포함하고, 상기 출하검사부는 출하분류모듈, 출하컨베이어모듈을 포함하는 것을 특징으로 하는 다품종 캡조립체의 제조장치.The apparatus for manufacturing a multi-kind cap assembly further includes a shipping inspection unit, wherein the shipping inspection unit includes a shipping classification module and a shipping conveyor module.
PCT/KR2017/011390 2016-11-01 2017-10-16 Apparatus for manufacturing various cap assemblies WO2018084452A1 (en)

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CN111014559B (en) * 2019-11-11 2022-01-07 大族激光科技产业集团股份有限公司 Upper cover clamp of battery module
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