WO2018079361A1 - Fuel injection device - Google Patents

Fuel injection device Download PDF

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Publication number
WO2018079361A1
WO2018079361A1 PCT/JP2017/037628 JP2017037628W WO2018079361A1 WO 2018079361 A1 WO2018079361 A1 WO 2018079361A1 JP 2017037628 W JP2017037628 W JP 2017037628W WO 2018079361 A1 WO2018079361 A1 WO 2018079361A1
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WO
WIPO (PCT)
Prior art keywords
spring
intermediate member
iron core
valve
movable iron
Prior art date
Application number
PCT/JP2017/037628
Other languages
French (fr)
Japanese (ja)
Inventor
真士 菅谷
明靖 宮本
清隆 小倉
威生 三宅
貴敏 飯塚
Original Assignee
日立オートモティブシステムズ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 日立オートモティブシステムズ株式会社 filed Critical 日立オートモティブシステムズ株式会社
Priority to JP2018547593A priority Critical patent/JP6800238B2/en
Publication of WO2018079361A1 publication Critical patent/WO2018079361A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/10Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid with additional mechanism between armature and closure member

Definitions

  • the present invention relates to a fuel injection device that is used in an internal combustion engine and mainly injects fuel.
  • Patent Document 1 JP 2011-137442 A (Patent Document 1).
  • an intermediate member is provided which slides with both the movable iron core and the valve body and forms a gap in the displacement direction between the movable iron core and the valve body in the closed state.
  • the movable iron core collides with the valve body when the valve is opened, so the travel time for the distance necessary to open the nozzle hole can be shortened, and the movable iron core and the valve can move relative to each other after the on-off valve. Controllability is improved.
  • an object of the present invention is to provide a fuel injection device capable of reducing the low lift period when the valve element receives an impact force from the movable iron core when the valve is opened, so that the opening can be performed even when the injection interval is shortened.
  • An object of the present invention is to provide a structure that improves the stability of the operation of the valve body during the valve operation and promotes the stabilization of the injection amount.
  • the fuel injection device of the present invention includes a valve body that opens and closes a flow path, a movable iron core that moves the valve body in a valve opening direction by a magnetic attractive force, and the movable iron core in a valve-closed state.
  • An intermediate member configured to form a preliminary stroke gap (g1) between the valve body and the valve body, a movable core spring for biasing the movable core in the valve opening direction, and the intermediate member in the valve closing direction.
  • An intermediate member spring that biases the intermediate member, and when the movable iron core collides with the intermediate member after the valve body is closed, the moving distance of the intermediate member is less than the preliminary stroke gap (g1).
  • the spring force of the movable iron core spring and the intermediate member spring was set.
  • FIG. 1 is a sectional view showing a structure of a fuel injection device according to one embodiment of the present invention, and is a longitudinal sectional view showing a cut surface parallel to a central axis 100a.
  • FIG. 2 is an enlarged cross-sectional view of the electromagnetic drive unit 400 shown in FIG.
  • FIG. 3 is a diagram for explaining the operation of the movable iron core 404.
  • FIGS. 3 (a) and 4 (a) show the ON / OFF state of the injection command pulse
  • FIGS. 3 (b) and 4 (b) show the movable iron core 404 with the valve closed state of the plunger rod 102 being zero displacement.
  • the displacement of the intermediate member 414 is shown.
  • movement from t0 to t6 of the movable iron core 404 shown in FIG.3 (b) and FIG.4 (b) and the intermediate member 414 is the same.
  • the fuel injection device 100 includes a fuel supply unit 200 that supplies fuel, a nozzle unit 300 that is provided with a valve unit 300a that allows or blocks fuel flow, and an electromagnetic drive unit that drives the valve unit 300a. 400.
  • a fuel supply unit 200 that supplies fuel
  • a nozzle unit 300 that is provided with a valve unit 300a that allows or blocks fuel flow
  • an electromagnetic drive unit that drives the valve unit 300a. 400.
  • an electromagnetic fuel injection device for an internal combustion engine using gasoline as fuel will be described as an example.
  • the fuel supply part 200, the valve part 300a, the nozzle part 300, and the electromagnetic drive part 400 have indicated the applicable part with respect to the cross section described in FIG. 1, and do not show a single component.
  • a fuel supply unit 200 is configured on the upper end side of the drawing, a nozzle unit 300 is configured on the lower end side, and an electromagnetic drive unit 400 is configured between the fuel supply unit 200 and the nozzle unit 300. ing. That is, the fuel supply unit 200, the electromagnetic drive unit 400, and the nozzle unit 300 are arranged in this order along the direction of the central axis 100a.
  • the end of the fuel supply unit 200 opposite to the nozzle unit 300 is connected to a fuel pipe (not shown).
  • the nozzle part 300 has an end opposite to the fuel supply part 200 in a mounting hole (insertion hole) formed in a not-shown intake pipe or a combustion chamber forming member (cylinder block, cylinder head, etc.) of the internal combustion engine. Inserted.
  • the electromagnetic fuel injection device 100 is supplied with fuel from a fuel pipe through a fuel supply unit 200 and injects fuel from the tip of the nozzle unit 300 into the intake pipe or the combustion chamber. Inside the fuel injection device 100, a fuel passage 101 is provided so that fuel flows substantially along the direction of the central axis 100 a of the electromagnetic fuel injection device 100 from the end of the fuel supply unit 200 to the tip of the nozzle unit 300. (101a to 101f) are configured.
  • the end portion or the end portion side of the fuel supply unit 200 positioned on the opposite side to the nozzle portion 300 is the base end portion or the base end at both ends in the direction along the central axis 100a of the fuel injection device 100.
  • the end side or the end side of the nozzle part 300 located on the opposite side to the fuel supply unit 200 will be referred to as the end side or the front end side.
  • the description will be given with “upper” or “lower” attached to each part constituting the electromagnetic fuel injection device. This is done for ease of explanation, and the mounting form of the electromagnetic fuel injection device for the internal combustion engine is not limited to the vertical direction.
  • the fuel supply unit 200 includes a fuel pipe 201.
  • a fuel supply port 201a is provided at one end (upper end) of the fuel pipe 201, and a fuel passage 101a is formed inside the fuel pipe 201 so as to penetrate in the direction along the central axis 100a.
  • the other end (lower end) of the fuel pipe 201 is joined to one end (upper end) of the fixed iron core 401.
  • An O-ring 202 and a backup ring 203 are provided on the outer peripheral side of the upper end portion of the fuel pipe 201.
  • the O-ring 202 functions as a seal that prevents fuel leakage when the fuel supply port 201a is attached to the fuel pipe.
  • the backup ring 203 is for backing up the O-ring 202.
  • the backup ring 203 may be configured by laminating a plurality of ring-shaped members.
  • a filter 204 that filters out foreign matters mixed in the fuel is disposed inside the fuel supply port 201a.
  • the nozzle part 300 includes a nozzle body 300b, and a valve part 300a is formed at the tip (lower end) of the nozzle body 300b.
  • the nozzle body 300b is a hollow cylindrical body and constitutes a fuel passage 101f on the upstream side of the valve portion 300a.
  • a movable iron core receiving portion 311 is formed in the lower fuel passage portion 101 e of the electromagnetic drive portion 400.
  • a tip seal 103 is provided on the outer peripheral surface of the tip of the nozzle body 300b to maintain airtightness when mounted on the internal combustion engine.
  • the valve portion 300 a includes an injection hole forming member 301, a guide member 302, and a valve body 303 provided at one end portion (lower end side tip portion) of the plunger rod 102.
  • the injection hole forming member 301 includes a valve seat 301a that contacts the valve body 303 and seals fuel, and a fuel injection hole 301b that injects fuel.
  • the injection hole forming member 301 is inserted and fixed in a concave inner peripheral surface 300ba formed at the tip of the nozzle body 300b. At this time, the outer periphery of the front end surface of the injection hole forming member 301 and the inner periphery of the front end surface of the nozzle body 300b are welded to seal the fuel.
  • the guide portion 302 is on the inner peripheral side of the injection hole forming member 301 and constitutes a guide surface on the distal end side (lower end side) of the plunger rod 102, and the movement of the plunger rod 102 in the direction along the central axis 100a (open / close valve direction). To guide you.
  • the electromagnetic drive unit 400 includes a fixed iron core 401, a coil 402, a housing 403, a movable iron core 404, an intermediate member 414, a plunger cap 410, a first spring member 405, a third spring member 406, and a second. And a spring member 407.
  • the fixed iron core 401 is also called a fixed core.
  • the movable iron core 404 is called a movable core, a movable element or an armature.
  • the fixed iron core 401 has a fuel passage 101c and a joint 401a with the fuel pipe 201 at the center.
  • the outer peripheral surface 401b of the fixed core 401 is fitted and joined to the large-diameter inner peripheral portion 300c of the nozzle body 300b, and the outer peripheral surface 401e having a larger diameter than the outer peripheral surface 401b is fitted and joined to the outer peripheral side fixed core 401d.
  • a coil 402 is wound around the outer periphery of the fixed iron core 401 and the large-diameter portion 300c of the cylindrical member.
  • the housing 403 is provided so as to surround the outer peripheral side of the coil 402 and constitutes the outer periphery of the electromagnetic fuel injection device 100.
  • the upper end side inner peripheral surface 403a of the housing 403 is connected to the outer peripheral surface 401f of the outer peripheral side fixed iron core 401d joined to the outer peripheral surface 401e of the fixed iron core 401.
  • a movable iron core 404 is disposed on the lower end surface 401 g side of the fixed iron core 401.
  • the upper end surface 404c of the movable iron core 404 is opposed to the lower end surface 401g of the fixed iron core 401 with a gap g2 in the closed state.
  • the outer peripheral surface of the movable iron core 404 is opposed to the inner peripheral surface of the large diameter portion 300c of the nozzle body 300b with a slight gap, and the movable iron core 404 is centered on the inner side of the large diameter portion 300c of the cylindrical member. It is provided so as to be movable in a direction along 100a.
  • a magnetic path is formed so that the magnetic flux circulates around the fixed iron core 401, the movable iron core 404, the housing 403, and the large-diameter portion 300c of the cylindrical member.
  • the movable iron core 404 is attracted toward the fixed iron core 401 by a magnetic attractive force generated by a magnetic flux flowing between the lower end surface 401 g of the fixed iron core 401 and the upper end surface 404 c of the movable iron core 404.
  • a recess 404b In the central part of the movable iron core 404, there is formed a recess 404b that is recessed from the upper end surface 404c side to the lower end surface 404a side.
  • a fuel passage hole 404d is formed in the upper end surface 404c and the bottom surface 404 'of the recess 404b as a fuel passage 101d penetrating to the lower end surface 404a side in the direction along the central axis 100a.
  • the bottom surface 404 'of the recess 404b is formed with a through hole 404e that penetrates to the lower end surface 404a in the direction along the central axis 100a.
  • the plunger rod 102 is provided so as to be inserted through the through hole 404e.
  • a plunger cap 410 is fixed to the plunger rod 102 by fitting, and has a large diameter portion 102a.
  • the intermediate member 414 is a cylindrical member having a recess 404 b that forms a step on the inner and outer periphery, the inner peripheral surface 414 a is in contact with the plunger rod large diameter portion 102 a upper surface 102 b, and the outer peripheral surface 414 b is connected to the movable iron core 404. It is in contact with the bottom surface 404b 'of the recess 404b. There is a gap g1 between the lower surface 102c of the plunger rod large diameter portion and the bottom surface 404b 'of the movable iron core 404 recess 404b.
  • the length obtained by subtracting the height h formed by the upper surface 102b and the lower surface 102c of the plunger rod large diameter portion 102a from the height 414h of the concave step of the intermediate member 414 is the gap g1.
  • the upper end portion of the first spring member 405 is in contact with the lower end surface of the spring force adjusting member 106, and the lower end portion of the first spring member 405 is in contact with the upper spring receiver 410 a of the plunger cap 410 and the plunger cap 410 is interposed through the plunger cap 410.
  • the rod 102 is urged downward.
  • the upper end portion of the third spring member 406 contacts the lower spring receiving portion 410b of the plunger cap 410, and the lower end portion of the third spring member 406 contacts the upper surface 414c of the intermediate member 414 so that the intermediate member 414 moves in the valve closing direction. Energized.
  • the upper end portion of the second spring 407 is in contact with the lower surface 404a of the movable core 404, and the lower end portion of the second spring 407 is in contact with the step portion 300d of the nozzle body 300b to urge the movable core 404 in the valve opening direction.
  • the electromagnetic valve (fuel injection device 100) of the present embodiment is attached to the first spring member 405 that urges the valve body 303 in the valve closing direction, the stopper portion 410c, or the valve body 303, and the preliminary stroke.
  • a third spring member 406 that biases the intermediate member 414 in the direction of increasing the gap (g1); and a second spring member 407 that biases the movable iron core 404 in the valve opening direction.
  • the spring force of the third spring member 406 > the spring force of the second spring member 407.
  • the coil 402 is assembled on the outer peripheral side of the fixed iron core 401 and the cylindrical member large-diameter portion 300b in a state of being wound around a bobbin, and a resin material is molded around it.
  • a connector 105 having a terminal 104 drawn out from the coil 402 is integrally formed by a resin material used for the mold.
  • FIG. 2 is an enlarged view of the electromagnetic drive unit 400 and FIGS. 3A and 4A are the same, and in FIGS. 3B and 4B, the operations of the movable iron core 404 and the intermediate member 414 from t0 to t6 are the same.
  • the gap related to the movable part related to the valve opening operation is configured as follows. There is a gap g1 between the bottom surface 404b ′ of the concave portion 404b of the movable iron core 404 and the lower surface 102c of the plunger rod large diameter portion 102a.
  • a magnetic attractive force acts between the upper end surface 404 c of the movable iron core 404 and the lower end surface 401 g of the fixed iron core 401, and the movable iron core 404 and the intermediate member 414 are displaced toward the fixed iron core 401. Thereafter, the movable iron core 404 is displaced by g1 until it contacts the lower surface 102c of the plunger rod large diameter portion 102a (between t0 and t1). At this time, the plunger rod 102 does not move.
  • the plunger rod 102 is pulled up by receiving an impact force from the movable iron core 404, and the plunger rod 102 is separated from the valve seat 301a. As a result, a gap is formed in the valve seat portion, and the fuel passage is opened. In response to the impact force, the valve starts to open, so that the plunger rod 102 rises sharply (3A). At this time, the movable iron core and the intermediate member 414 operate in the same manner as the plunger rod 102.
  • an intermediate member 414 is provided below the third spring 406 that generates a spring force on the movable iron core 404 and the plunger rod 102, and the bottom surface 404 b ′ of the concave portion 404 b of the movable iron core 404 and the large diameter portion of the plunger rod 102. It is disposed in contact with the upper surface 102b. Therefore, the movable iron core 404, the plunger rod 102, and the intermediate member 414 perform valve opening operation. When the movable iron core 404 and the fixed iron core 401 collide at the timing t2, the movable iron core 404 moves in the valve closing direction.
  • the member 414 and the plunger rod 102 continue to move in the valve opening direction. In this state, no spring force acting between the movable iron core 404 and the plunger rod 102 is generated, and the spring force is disconnected. Therefore, the spring force that changes with the movement of the movable iron core 404 is not transmitted to the plunger rod 102, and conversely, the spring force that changes with the movement of the plunger rod 102 is not transmitted to the movable iron core 404.
  • Each other independently vibrates due to the collision (3B, 3B ′).
  • the movable iron core 404 again bounces in the valve closing direction (3D ′), and the plunger rod 102 bounces in the valve opening direction (3D), but each other does not transmit / receive force.
  • the plunger rod 102 and the movable iron core 404 have a small force while moving without applying a spring force that changes with each other's movement. Therefore, compared with the case where the spring force which changes with a mutual movement is acting, the convergence of the bound of a movable part becomes quick (3E). This effect makes it possible to stabilize the fuel injection amount.
  • the gap g1 in which the movable iron core 404 is displaced is defined as the recess height 414h of the intermediate member 414 and the height h of the plunger rod large diameter portion 102a (height h between the upper surface 102b and the lower surface 102c of 102a). Therefore, since it is determined by the component dimensions, adjustment in the assembly process becomes unnecessary, and the assembly process can be simplified.
  • the movable iron core 404 is further displaced in the valve closing direction after the displacement of the intermediate member 414 becomes zero at the timing of t4.
  • the movable iron core 404 is displaced most in the valve closing direction at the timing of t5, it is displaced in the valve opening direction so that the displacement becomes zero again by the second spring member.
  • the displacement becomes 0 again, and the movable iron core 404 and the intermediate member 414 collide.
  • FIG. 4 shows the movable iron core 404 and the intermediate member 414 when the spring force of the second spring member 407 and the third spring member 406 for securing the preliminary stroke gap (g1) in the valve closing operation is not set.
  • the displacement is shown.
  • the movable iron core 404 and the intermediate member 414 collide at the timing of t6 and the displacement becomes zero, the movable iron core 404 and the intermediate member 414 move in the valve opening direction.
  • the movable iron core 404 and the intermediate member 414 operate in a direction in which the preliminary stroke gap (g1) is eliminated, and the bottom surface 404b 'of the movable iron core 404 collides with the lower surface 102c of the plunger rod large diameter portion at the timing t7'.
  • the preliminary stroke gap (g1) disappears.
  • the intermediate member 414 and the intermediate member 414 are further displaced in the valve opening direction from the preliminary stroke gap (g1) between t7 'and t8, and the state without the preliminary stroke gap (g1) continues for a certain period of time. In this state, when the next pulse signal is sent, there is no preliminary stroke gap (g1), so that the movable iron core 404 cannot open the plunger rod 102 and fuel injection may not be possible.
  • FIG. 3 shows a case where the spring force of the second spring member 407 and the third spring member 406 for securing the preliminary stroke gap (g1) in the valve closing operation is set.
  • the intermediate member 414 is displaced in the valve closing direction again by the spring force of the third spring member 406 without being displaced in the valve opening direction from the preliminary stroke gap (g1) during the period from t6 to t7.
  • the intermediate member 414 is movable.
  • the preliminary stroke gap (g1) of the iron core 404 can be secured.
  • the electromagnetic valve (fuel injection device 100) of this embodiment is movable in a closed state, with a valve body 303 that opens and closes a flow path, a movable iron core 404 that moves the valve body 303 in the valve opening direction by magnetic attraction. And an intermediate member 414 configured to form a preliminary stroke gap (g1) between the iron core 404 and the valve body 303.
  • the electromagnetic valve (fuel injection device 100) includes a movable iron core spring (second spring member 407) that urges the movable iron core 404 in the valve opening direction, and an intermediate member that urges the intermediate member 414 in the valve closing direction.
  • a spring third spring member 406.
  • the spring force of the intermediate member spring (third spring member 406) for securing the preliminary stroke gap (g1) is set.
  • the movable core spring (second spring) is set so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1).
  • the spring force of the spring member 407) and the intermediate member spring (third spring member 406) is set.
  • the movable core spring (second spring) is set so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1).
  • the spring force of the spring member 407) and the intermediate member spring (third spring member 406) is set.
  • a target fuel pressure is set on a common rail (not shown) to which the electromagnetic valve (fuel injection device 100) is attached.
  • the solenoid valve (fuel injection device 100) of the present embodiment is intermediate when the movable iron core 404 collides with the intermediate member 414 after the valve body 303 is closed.
  • the spring force of the movable core spring (second spring member 407) and the intermediate member spring (third spring member 406) is set so that the moving distance of the member 414 is less than the preliminary stroke gap (g1). .
  • the present inventors have a relationship in which the maximum collision speed V at which the movable iron core 404 collides with the intermediate member 414 in the valve closing operation is expressed by the following Equation 1.
  • the spring force F3 of the third spring member needs to satisfy the relationship of the following mathematical formula 2. Therefore, in the solenoid valve (fuel injection device 100) of the present embodiment, the spring force of the plunger rod spring, the movable core spring, and the intermediate member spring is set so that the following formulas 1 and 2 are satisfied. .
  • the spring force of the plunger rod spring (first spring member 405) is F1
  • the spring force of the movable iron core spring (second spring member 407) is F2
  • the intermediate member spring (first member).
  • the spring force of the third spring member 406) is F3, the differential pressure between the upstream side of the movable iron core 404 and the downstream side of the movable iron core 404 is F4, the spring constant of the plunger rod spring (first spring member 405) is k1, and is movable.
  • the spring constant of the iron core spring (second spring member 407) is k2
  • the spring constant of the intermediate member spring (third spring member 406) is k3
  • the mass of the intermediate member 414 is m1
  • the mass of the movable iron core 404 is m2.
  • the mass of the valve body 303 was m3. Note that g1 and g2 have the following relationship as described above.
  • g1 is a gap between the lower surface 102c of the plunger rod large diameter portion 102a and the bottom surface 404b ′ of the concave portion 404b of the movable iron core 404 when the valve is closed
  • g2 is an upper end surface 404c of the movable iron core 404 and a lower end surface 401g of the fixed iron core 401. It is a gap between them.
  • V ⁇ (k1-k3) * g2 ⁇ 2 + (F1-F3 + F4) * g2 ⁇ / (m2 + m3) ...
  • the spring force F2 of the movable core spring (second spring member 407) and the intermediate member spring (third spring) are set so that the amount of upward displacement of the movable core 404 in the valve closing operation becomes smaller than the preliminary stroke gap g1.
  • the spring force F3 of the member 406) By setting the spring force F3 of the member 406), the state where the gap g1 is shortened is suppressed, so that the stability of the valve opening operation is improved.
  • the outer diameter 414D of the intermediate member 414 is smaller than the inner diameter 401D of the fixed iron core. Therefore, when the fuel injection device is assembled, the gap g1 is determined by the step height 414h of the intermediate member 414 and the height h of the plunger rod large diameter portion 102a, and then the spring force adjusting member 106 and the first spring member 405 are used. Since the plunger cap 410, the plunger rod 102, the third spring member 406, and the intermediate member 414 can be integrated in advance into the fuel injection device without being inserted, the assembly is easy but stable. It is possible to manage the gap g1.
  • the large-diameter portion 414D of the intermediate member 414 is made smaller than the inner diameter 401D of the fixed iron core 401.
  • the outermost diameter of the plunger cap 410 may be made smaller than the inner diameter 401D of the fixed iron core 401.
  • the same effect as this embodiment can be obtained.
  • the intermediate member 414 can be arranged on the lower side, the length of the plunger rod 102 in the on-off valve direction can be shortened, and the plunger rod 102 with high accuracy can be obtained. It is because it becomes possible to comprise.
  • the movable iron core 404 has a concave portion 404b ′ that is recessed from the lower end surface side to the upper end surface side of the central portion.
  • the bottom surface 404e of the concave portion 404b ′ has a movable iron core 404 in a direction along the central axis 100a.
  • a through-hole 404e that penetrates to the upper end surface side is formed.
  • a convex intermediate member 414 is inserted into the through-hole 404f from the downstream side, and the upper surface 414b of the large-diameter portion contacts the concave portion 404b 'of the movable iron core 404.
  • the intermediate member 414 is formed with a through hole 414e that penetrates in the direction along the central axis 100a, and the plunger rod 102 is provided so as to be inserted into the through hole 414e.
  • the upper end surface 414c of the intermediate member 414 and the lower end surface 102g of the plunger rod large diameter portion 102f are in contact with each other.
  • the height from the upper surface 414 f of the large-diameter portion of the intermediate member 414 to the upper end surface 414 f is larger than the height from the bottom surface 404 e of the concave portion of the movable iron core 404 to the upper end surface 404 c by g 1.
  • the third spring member 406 is accommodated in the recess 404 ′ of the movable iron core 404.
  • One end of the third spring member 406 is engaged with a bottom surface 415b of a recess recessed from the upper end side to the lower end surface side of the central portion of the stopper 415 housed in the recess 404b ′ of the movable iron core 404, and the third spring member 406 is engaged. Is engaged with the lower end surface 414c of the intermediate member 414.
  • the electromagnetic valve (fuel injection device 100) of the present embodiment includes the third spring member 406 that biases the intermediate member 414 in the valve opening direction, and the intermediate member 414 is movable with the valve body 303 by the third spring member 406.
  • a preliminary stroke gap (g1) in the valve-closed state is formed.
  • the lower end surface 415c of the stopper 415 and the stepped portion 300d of the nozzle body 300b are in contact, but the stopper 415 is fixed to the movable iron core 404 and forms a gap with the stepped portion 300d of the nozzle body 300b. In some cases. Further, a stopper portion 415a of the stopper 415 is disposed through a gap (g2) larger than the preliminary stroke gap (g1) with respect to the lower end surface 414c of the intermediate member 414.
  • the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1).
  • the spring force of the movable iron core spring (second spring member 407) and the intermediate member spring (third spring member 406) is set.
  • the movable core spring (second spring) is set so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1).
  • the spring force of the spring member 407) and the intermediate member spring (third spring member 406) is set.
  • the solenoid valve (fuel injection device 100) is the case where the assumed common rail fuel pressure is maximum, and the solenoid valve (fuel injection device 100) of the present embodiment has the movable iron core 404 in the middle after the valve body 303 is closed.
  • the movable core spring (second spring member 407) and the intermediate member spring (third spring member 406) so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1) when it collides with the member 414.
  • the spring force is set. Particularly, it is desirable that the vehicle collides at the maximum speed. As a result, the return to the initial valve closing state is accelerated, and the stability of the fuel injection amount is improved.
  • the electromagnetic valve (fuel injection device 100) is set so that the maximum collision speed V at which the movable iron core 404 collides with the intermediate member 414 in the valve closing operation satisfies the relationship of the mathematical expressions 1 and 2 of the embodiment.
  • this invention is not limited to each above-mentioned Example, Various modifications are included.
  • the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations.
  • a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment.
  • SYMBOLS 100 Fuel injection apparatus 101 ... Fuel passage 102 ... Plunger rod 200 ... Fuel supply part 300 ... Nozzle part 301a ... Valve seat 301b ... Fuel injection hole 311 ... Movable Iron core receiver 400... Electromagnetic drive unit 401... Fixed iron core 402... Coil 403... Housing 404 ... Movable iron core 405 ... First spring member 406. ..Second spring member 414 ... intermediate member

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

The purpose of the present invention is to provide a structure that facilitates stabilization of injection quantity even when injection intervals become shorter in a fuel injection device which is able to shorten the time that a valve element takes to move a distance necessary to open a nozzle hole upon receipt of an impact force from a movable iron core during valve opening. In order to achieve this purpose, the fuel injection device according to the present invention is provided with: a valve element that opens and closes a flow channel; a movable iron core that moves the valve element in a valve-opening direction by means of magnetic attraction; an intermediate member that is configured to form a preliminary stroke gap (g1) between the movable iron core and the valve element in a closed valve state; a spring for the movable iron core for biasing the movable iron core in a valve opening direction; and a spring for the intermediate member for biasing the intermediate member in a valve closing direction, wherein the spring forces of the spring for the movable iron core and the spring for the intermediate member are configured such that the movement distance of the intermediate member when the iron core impinges on the intermediate member after the valve element is closed is less than the preliminary stroke gap (g1).

Description

燃料噴射装置Fuel injection device
 本発明は、内燃機関に用いられ、主に燃料を噴射する燃料噴射装置に関する。 The present invention relates to a fuel injection device that is used in an internal combustion engine and mainly injects fuel.
 本技術分野の背景技術として、特開2011-137442号公報(特許文献1)がある。この公報には、燃料噴射ノズルにおいて、可動鉄心と弁体の双方と摺動し、閉弁状態では可動鉄心と弁体の間に変位方向の隙間を形成させる中間部材を設けている。このことにより、開弁時に可動鉄心が弁体に衝突するため、噴孔を開くのに必要な距離分の移動時間を短縮でき、開閉弁後に可動鉄心と弁の相対運動が可能となり噴射量の制御性が向上する。 As background art in this technical field, there is JP 2011-137442 A (Patent Document 1). In this publication, in the fuel injection nozzle, an intermediate member is provided which slides with both the movable iron core and the valve body and forms a gap in the displacement direction between the movable iron core and the valve body in the closed state. As a result, the movable iron core collides with the valve body when the valve is opened, so the travel time for the distance necessary to open the nozzle hole can be shortened, and the movable iron core and the valve can move relative to each other after the on-off valve. Controllability is improved.
特開2011-137442号公報JP 2011-137442 A
 燃料噴射装置では、噴霧の微粒化促進と噴射量の安定化が要求される。噴霧微粒化の悪化要因は、弁体の開き始めの低リフト期間で、燃料流速が遅くなることである。噴射量安定化の悪化要因は、開弁後の弁動作の収束が遅いことである。そのため、燃料噴射装置には、開き始めを急峻にすると同時に、開弁後の弁体の動作を素早く収束させる事が必要となる。特許文献1では、可動鉄心と弁体に変位方向の隙間を設けることにより、通電開始前に可動鉄心のみを動作させ、開弁時に弁体へ衝突時点での衝撃力を作用させ、低リフト機関を短縮し、可動鉄心の弁体の間に中間部材を設けることにより、弁体と可動鉄心の相対運動を可能にし、噴射量が安定化することができるとしている。 Acceleration of atomization of spray and stabilization of injection amount are required for fuel injection devices. The cause of the deterioration of spray atomization is that the fuel flow rate becomes slow during the low lift period when the valve element starts to open. The deterioration factor of the injection amount stabilization is that the convergence of the valve operation after the valve opening is slow. Therefore, it is necessary for the fuel injection device to make the opening of the valve steep and at the same time to quickly converge the operation of the valve body after the valve is opened. In Patent Document 1, by providing a gap in the displacement direction between the movable iron core and the valve body, only the movable iron core is operated before energization is started, and the impact force at the time of the collision is applied to the valve body when the valve is opened. And by providing an intermediate member between the valve bodies of the movable iron core, the relative movement of the valve body and the movable iron core is enabled, and the injection amount can be stabilized.
 しかしながら、閉弁後に中間部材が閉弁方向へ変位を続け、閉弁待機状態への復帰時するまでの間に、噴射が行われる場合に、上記変位方向の隙間が小さい状態が発生し、開弁挙動が安定しないという課題があった。 However, after the valve is closed, the intermediate member continues to be displaced in the valve closing direction, and when injection is performed until the valve returns to the valve closing standby state, a state in which the gap in the displacement direction is small occurs and opens. There was a problem that valve behavior was not stable.
 そこで、本発明の目的は、開弁時に弁体が可動鉄心から衝撃力を受け、開弁時の低リフト期間を短縮することができる燃料噴射装置において、噴射間隔が短くなった場合でも、開弁時の弁体の動作の安定性を向上し、噴射量の安定化を促進する構造を提供することである。 Accordingly, an object of the present invention is to provide a fuel injection device capable of reducing the low lift period when the valve element receives an impact force from the movable iron core when the valve is opened, so that the opening can be performed even when the injection interval is shortened. An object of the present invention is to provide a structure that improves the stability of the operation of the valve body during the valve operation and promotes the stabilization of the injection amount.
 上記目的を達成するために、本発明の燃料噴射装置は、流路の開閉を行う弁体と、磁気吸引力により前記弁体を開弁方向に動かす可動鉄心と、閉弁状態において前記可動鉄心と前記弁体との間に予備ストローク隙間(g1)を形成するように構成される中間部材と、前記可動鉄心を開弁方向に付勢する可動鉄心用ばねと、前記中間部材を閉弁方向に付勢する中間部材用ばねと、を備え、前記弁体が閉弁した後に前記可動鉄心が前記中間部材に衝突した場合に前記中間部材の移動距離が予備ストローク隙間(g1)未満となるように前記可動鉄心用ばね及び前記中間部材用ばねのばね力が設定された。 In order to achieve the above object, the fuel injection device of the present invention includes a valve body that opens and closes a flow path, a movable iron core that moves the valve body in a valve opening direction by a magnetic attractive force, and the movable iron core in a valve-closed state. An intermediate member configured to form a preliminary stroke gap (g1) between the valve body and the valve body, a movable core spring for biasing the movable core in the valve opening direction, and the intermediate member in the valve closing direction. An intermediate member spring that biases the intermediate member, and when the movable iron core collides with the intermediate member after the valve body is closed, the moving distance of the intermediate member is less than the preliminary stroke gap (g1). The spring force of the movable iron core spring and the intermediate member spring was set.
 本発明の構成によれば、閉弁動作中の中間部材の変位量を低減し予備ストローク隙間が小さくなる期間を抑制する事が可能となり、燃料の噴射量の安定化を促進することができる。本発明のその他の構成、作用、効果については以下の実施例において詳細に説明する。 According to the configuration of the present invention, it is possible to reduce the amount of displacement of the intermediate member during the valve closing operation and suppress the period during which the preliminary stroke gap becomes small, and promote the stabilization of the fuel injection amount. Other configurations, operations, and effects of the present invention will be described in detail in the following examples.
本発明の第1実施例に係る燃料噴射装置の構造を示す断面図であり、中心軸線100aに平行な切断面を示す縦断面図である。It is sectional drawing which shows the structure of the fuel-injection apparatus which concerns on 1st Example of this invention, and is a longitudinal cross-sectional view which shows a cut surface parallel to the center axis line 100a. 図1に示す燃料噴射装置の電磁駆動部を拡大して示す断面図である。It is sectional drawing which expands and shows the electromagnetic drive part of the fuel-injection apparatus shown in FIG. 本発明の実施例における、噴射指令パルスに対応した、ばね力を設定した場合の可動部の動作を説明した図である。It is a figure explaining operation | movement of the movable part at the time of setting the spring force corresponding to the injection command pulse in the Example of this invention. 本発明の実施例における、噴射指令パルスに対応した、ばね力を設定していない場合の可動部の動作を説明した図である。It is a figure explaining operation | movement of the movable part when the spring force corresponding to the injection command pulse in the Example of this invention is not set. 本発明の第2実施例に係る燃料噴射装置の構造を示す断面図であり、中心軸線100aに平行な切断面を示す縦断面図である。It is sectional drawing which shows the structure of the fuel-injection apparatus which concerns on 2nd Example of this invention, and is a longitudinal cross-sectional view which shows a cut surface parallel to the center axis line 100a.
 以下、本発明に係る実施例について説明する。 Hereinafter, examples according to the present invention will be described.
 図1から図4を用いて、本発明に係る第1実施例である燃料噴射装置100の構成について説明する。図1は本発明の1実施例に係る燃料噴射装置の構造を示す断面図であり、中心軸線100aに平行な切断面を示す縦断面図である。図2は図1に示す電磁駆動部400を拡大して示す断面図である。図3は可動鉄心404の動作を説明した図である。図3(a)と図4(a)は噴射指令パルスのON-OFF状態を示し、図3(b)と図4(b)はプランジャロッド102の閉弁状態を変位0として、可動鉄心404と中間部材414の変位を示している。なお、図3(b)と図4(b)に示す可動鉄心404と中間部材414のt0からt6までの動作は同様である。 The configuration of the fuel injection device 100 according to the first embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a sectional view showing a structure of a fuel injection device according to one embodiment of the present invention, and is a longitudinal sectional view showing a cut surface parallel to a central axis 100a. FIG. 2 is an enlarged cross-sectional view of the electromagnetic drive unit 400 shown in FIG. FIG. 3 is a diagram for explaining the operation of the movable iron core 404. FIGS. 3 (a) and 4 (a) show the ON / OFF state of the injection command pulse, and FIGS. 3 (b) and 4 (b) show the movable iron core 404 with the valve closed state of the plunger rod 102 being zero displacement. The displacement of the intermediate member 414 is shown. In addition, the operation | movement from t0 to t6 of the movable iron core 404 shown in FIG.3 (b) and FIG.4 (b) and the intermediate member 414 is the same.
 燃料噴射装置100は、燃料を供給する燃料供給部200と、燃料の流通を許したり遮断したりする弁部300aが先端部に設けられたノズル部300と、弁部300aを駆動する電磁駆動部400とで、構成される。本実施例では、ガソリンを燃料とする内燃機関用の電磁式燃料噴射装置を例にとり、説明する。なお、燃料供給部200、弁部300a、ノズル部300及び電磁駆動部400は、図1に記載した断面に対して該当する部分を指示しており、単一の部品を示す物ではない。 The fuel injection device 100 includes a fuel supply unit 200 that supplies fuel, a nozzle unit 300 that is provided with a valve unit 300a that allows or blocks fuel flow, and an electromagnetic drive unit that drives the valve unit 300a. 400. In the present embodiment, an electromagnetic fuel injection device for an internal combustion engine using gasoline as fuel will be described as an example. In addition, the fuel supply part 200, the valve part 300a, the nozzle part 300, and the electromagnetic drive part 400 have indicated the applicable part with respect to the cross section described in FIG. 1, and do not show a single component.
 本実施例の燃料噴射装置100では、図面の上端側に燃料供給部200が、下端側にノズル部300が構成され、燃料供給部200とノズル部300との間に電磁駆動部400が構成されている。すなわち、中心軸線100a方向に沿って、燃料供給部200、電磁駆動部400及びノズル部300がこの順に配置されている。 In the fuel injection device 100 of the present embodiment, a fuel supply unit 200 is configured on the upper end side of the drawing, a nozzle unit 300 is configured on the lower end side, and an electromagnetic drive unit 400 is configured between the fuel supply unit 200 and the nozzle unit 300. ing. That is, the fuel supply unit 200, the electromagnetic drive unit 400, and the nozzle unit 300 are arranged in this order along the direction of the central axis 100a.
 燃料供給部200は、ノズル部300に対して反対側の端部が図示しない燃料配管に連結される。ノズル部300は、燃料供給部200に対して反対側の端部が、図示しない吸気管或いは内燃機関の燃焼室形成部材(シリンダブロック、シリンダヘッド等)に形成された取付穴(挿入孔)に挿入される。電磁式燃料噴射装置100は燃料供給部200を通じて燃料配管から燃料の供給を受け、ノズル部300の先端部から吸気管或いは燃焼室内に燃料を噴射する。燃料噴射装置100の内部には、燃料供給部200の前記端部からノズル部300の先端部まで、燃料がほぼ電磁式燃料噴射装置100の中心軸線100a方向に沿って流れるように、燃料通路101(101a~101f)が構成されている。 The end of the fuel supply unit 200 opposite to the nozzle unit 300 is connected to a fuel pipe (not shown). The nozzle part 300 has an end opposite to the fuel supply part 200 in a mounting hole (insertion hole) formed in a not-shown intake pipe or a combustion chamber forming member (cylinder block, cylinder head, etc.) of the internal combustion engine. Inserted. The electromagnetic fuel injection device 100 is supplied with fuel from a fuel pipe through a fuel supply unit 200 and injects fuel from the tip of the nozzle unit 300 into the intake pipe or the combustion chamber. Inside the fuel injection device 100, a fuel passage 101 is provided so that fuel flows substantially along the direction of the central axis 100 a of the electromagnetic fuel injection device 100 from the end of the fuel supply unit 200 to the tip of the nozzle unit 300. (101a to 101f) are configured.
 以下の説明においては、燃料噴射装置100の中心軸線100aに沿う方向の両端部について、ノズル部300に対して反対側に位置する燃料供給部200の端部或いは端部側を基端部或いは基端側と呼び、燃料供給部200に対して反対側に位置するノズル部300の端部或いは端部側を先端部或いは先端側と呼ぶことにする。また、図1の上下方向を基準として、電磁式燃料噴射装置を構成する各部に「上」又は「下」を付けて説明する。
これは、説明を分かり易くするために行うものであり、内燃機関に対する電磁式燃料噴射装置の実装形態をこの上下方向に限定するものではない。
In the following description, the end portion or the end portion side of the fuel supply unit 200 positioned on the opposite side to the nozzle portion 300 is the base end portion or the base end at both ends in the direction along the central axis 100a of the fuel injection device 100. The end side or the end side of the nozzle part 300 located on the opposite side to the fuel supply unit 200 will be referred to as the end side or the front end side. In addition, with reference to the vertical direction in FIG. 1, the description will be given with “upper” or “lower” attached to each part constituting the electromagnetic fuel injection device.
This is done for ease of explanation, and the mounting form of the electromagnetic fuel injection device for the internal combustion engine is not limited to the vertical direction.
 (構成説明) 
 以下、燃料供給部200、電磁駆動部400及びノズル部300の構成について、詳細に説明する。
(Configuration explanation)
Hereinafter, the configuration of the fuel supply unit 200, the electromagnetic drive unit 400, and the nozzle unit 300 will be described in detail.
 燃料供給部200は、燃料パイプ201によって構成される。燃料パイプ201の一端部(上端部)には、燃料供給口201aが設けられ、燃料パイプ201の内側には燃料通路101aが中心軸線100aに沿う方向に貫通するように形成されている。燃料パイプ201の他端部(下端部)は固定鉄心401の一端部(上端部)に接合されている。 The fuel supply unit 200 includes a fuel pipe 201. A fuel supply port 201a is provided at one end (upper end) of the fuel pipe 201, and a fuel passage 101a is formed inside the fuel pipe 201 so as to penetrate in the direction along the central axis 100a. The other end (lower end) of the fuel pipe 201 is joined to one end (upper end) of the fixed iron core 401.
 燃料パイプ201の上端部の外周側には、Oリング202とバックアップリング203とが設けられている。 
 Oリング202は、燃料供給口201aが燃料配管に取り付けられた際に、燃料漏れを防止するシールとして機能する。また、バックアップリング203はOリング202をバックアップするためのものである。バックアップリング203は複数のリング状部材が積層されて構成される場合もある。燃料供給口201aの内側には燃料に混入した異物を濾しとるフィルタ204が配設されている。
ノズル部300は、ノズル体300bを備え、ノズル体300bの先端部(下端部)に弁部300aが構成されている。ノズル体300bは中空の筒状体であり、弁部300aの上流側に燃料通路101fを構成している。また、電磁駆動部400の下方燃料通路部101e部に可動鉄心受部311が構成されている。尚、ノズル体300bの先端部外周面には、内燃機関に搭載される際に気密を維持するチップシール103が設けられている。
An O-ring 202 and a backup ring 203 are provided on the outer peripheral side of the upper end portion of the fuel pipe 201.
The O-ring 202 functions as a seal that prevents fuel leakage when the fuel supply port 201a is attached to the fuel pipe. The backup ring 203 is for backing up the O-ring 202. The backup ring 203 may be configured by laminating a plurality of ring-shaped members. Inside the fuel supply port 201a, a filter 204 that filters out foreign matters mixed in the fuel is disposed.
The nozzle part 300 includes a nozzle body 300b, and a valve part 300a is formed at the tip (lower end) of the nozzle body 300b. The nozzle body 300b is a hollow cylindrical body and constitutes a fuel passage 101f on the upstream side of the valve portion 300a. In addition, a movable iron core receiving portion 311 is formed in the lower fuel passage portion 101 e of the electromagnetic drive portion 400. Note that a tip seal 103 is provided on the outer peripheral surface of the tip of the nozzle body 300b to maintain airtightness when mounted on the internal combustion engine.
 弁部300aは、噴射孔形成部材301と、ガイド部材302と、プランジャロッド102の一端部(下端側先端部)に設けられた弁体303とを備えている。 
 噴射孔形成部材301には弁体303と接して燃料を封止する弁座301a、燃料を噴射する燃料噴射孔301bから構成される。噴射孔形成部材301は、ノズル体300bの先端部に形成された凹部内周面300baに挿入されて固定されている。このとき、噴射孔形成部材301の先端面の外周とノズル体300bの先端面内周とが溶接され、燃料をシールしている。
The valve portion 300 a includes an injection hole forming member 301, a guide member 302, and a valve body 303 provided at one end portion (lower end side tip portion) of the plunger rod 102.
The injection hole forming member 301 includes a valve seat 301a that contacts the valve body 303 and seals fuel, and a fuel injection hole 301b that injects fuel. The injection hole forming member 301 is inserted and fixed in a concave inner peripheral surface 300ba formed at the tip of the nozzle body 300b. At this time, the outer periphery of the front end surface of the injection hole forming member 301 and the inner periphery of the front end surface of the nozzle body 300b are welded to seal the fuel.
 ガイド部302は噴射孔形成部材301の内周側にあり、プランジャロッド102の先端側(下端側)のガイド面を構成し、中心軸線100aに沿う方向(開閉弁方向)におけるプランジャロッド102の移動を案内する。 The guide portion 302 is on the inner peripheral side of the injection hole forming member 301 and constitutes a guide surface on the distal end side (lower end side) of the plunger rod 102, and the movement of the plunger rod 102 in the direction along the central axis 100a (open / close valve direction). To guide you.
 電磁駆動部400は、固定鉄心401と、コイル402と、ハウジング403と、可動鉄心404と、中間部材414と、プランジャキャップ410と、第1ばね部材405と、第3ばね部材406と、第2ばね部材407とで構成されている。固定鉄心401は固定コアとも呼ばれる。可動鉄心404は可動コア、可動子やアマーチャと呼ばれる。 The electromagnetic drive unit 400 includes a fixed iron core 401, a coil 402, a housing 403, a movable iron core 404, an intermediate member 414, a plunger cap 410, a first spring member 405, a third spring member 406, and a second. And a spring member 407. The fixed iron core 401 is also called a fixed core. The movable iron core 404 is called a movable core, a movable element or an armature.
 固定鉄心401は、中心部に燃料通路101c、燃料パイプ201との接合部401aを有する。固定鉄心401の外周面401bはノズル体300bの大径内周部300cと嵌合接合され、外周面401bよりも大径となる外周面401eにて、外周側固定鉄心401dと嵌合接合されている。固定鉄心401及び筒状部材の大径部300cの外周側にはコイル402が巻回されている。 The fixed iron core 401 has a fuel passage 101c and a joint 401a with the fuel pipe 201 at the center. The outer peripheral surface 401b of the fixed core 401 is fitted and joined to the large-diameter inner peripheral portion 300c of the nozzle body 300b, and the outer peripheral surface 401e having a larger diameter than the outer peripheral surface 401b is fitted and joined to the outer peripheral side fixed core 401d. Yes. A coil 402 is wound around the outer periphery of the fixed iron core 401 and the large-diameter portion 300c of the cylindrical member.
 ハウジング403はコイル402の外周側を囲むように設けられ、電磁式燃料噴射装置100の外周を構成している。ハウジング403の上端側内周面403aは固定鉄心401の外周面401eと接合される、外周側固定鉄心401dの外周面401fに接続されている。 The housing 403 is provided so as to surround the outer peripheral side of the coil 402 and constitutes the outer periphery of the electromagnetic fuel injection device 100. The upper end side inner peripheral surface 403a of the housing 403 is connected to the outer peripheral surface 401f of the outer peripheral side fixed iron core 401d joined to the outer peripheral surface 401e of the fixed iron core 401.
 固定鉄心401の下端面401g側には、可動鉄心404が配置されている。可動鉄心404の上端面404cは、閉弁状態において、固定鉄心401の下端面401gと隙間g2を有して対向している。また、可動鉄心404の外周面はノズル体300bの大径部300cの内周面と僅かな隙間を介して対向しており、可動鉄心404は筒状部材の大径部300cの内側で中心軸線100aに沿う方向に移動可能に設けられている。 A movable iron core 404 is disposed on the lower end surface 401 g side of the fixed iron core 401. The upper end surface 404c of the movable iron core 404 is opposed to the lower end surface 401g of the fixed iron core 401 with a gap g2 in the closed state. The outer peripheral surface of the movable iron core 404 is opposed to the inner peripheral surface of the large diameter portion 300c of the nozzle body 300b with a slight gap, and the movable iron core 404 is centered on the inner side of the large diameter portion 300c of the cylindrical member. It is provided so as to be movable in a direction along 100a.
 固定鉄心401、可動鉄心404、ハウジング403、筒状部材の大径部300cへ、磁束が周回するように磁路が形成される。固定鉄心401の下端面401gと可動鉄心404の上端面404cとの間を流れる磁束によって発生する磁気吸引力によって可動鉄心404を固定鉄心401方向へ吸引する。 A magnetic path is formed so that the magnetic flux circulates around the fixed iron core 401, the movable iron core 404, the housing 403, and the large-diameter portion 300c of the cylindrical member. The movable iron core 404 is attracted toward the fixed iron core 401 by a magnetic attractive force generated by a magnetic flux flowing between the lower end surface 401 g of the fixed iron core 401 and the upper end surface 404 c of the movable iron core 404.
 可動鉄心404の中央部には、上端面404c側から下端面404a側に窪んだ凹部404bが形成されている。上端面404cと凹部404bの底面404’には、中心軸線100aに沿う方向に下端面404a側まで貫通する燃料通路101dとして燃料通路孔404dが形成されている。また、凹部404bの底面404’には、中心軸線100aに沿う方向に下端面404a側まで貫通する貫通孔404eが構成されている。貫通孔404eを挿通するようにプランジャロッド102が設けられている。 In the central part of the movable iron core 404, there is formed a recess 404b that is recessed from the upper end surface 404c side to the lower end surface 404a side. A fuel passage hole 404d is formed in the upper end surface 404c and the bottom surface 404 'of the recess 404b as a fuel passage 101d penetrating to the lower end surface 404a side in the direction along the central axis 100a. The bottom surface 404 'of the recess 404b is formed with a through hole 404e that penetrates to the lower end surface 404a in the direction along the central axis 100a. The plunger rod 102 is provided so as to be inserted through the through hole 404e.
 プランジャロッド102には、プランジャキャップ410が嵌合により固定されており、太径部102aを有する。中間部材414は、内外周に段差となる凹部404bを有する筒状部材であり、内周側の面414aをプランジャロッド太径部102a上面102bと当接し、外周側の面414bを可動鉄心404の凹部404bの底面404b’と当接している。プランジャロッド太径部の下面102cと可動鉄心404凹部404bの底面404b’の間には隙間g1を有している。中間部材414の凹部段差の高さ414hからプランジャロッド太径部102a上面102bと下面102cのなす高さhを引いた長さが、上記隙間g1となっている。 
 第1ばね部材405の上端部は、ばね力調整部材106の下端面に当接し、第1ばね部材405の下端部は、プランジャキャップ410の上部ばね受け410aに当接しプランジャキャップ410を介し、プランジャロッド102を下方に付勢している。第3ばね部材406の上端部は、プランジャキャップ410の下方ばね受け部410bと当接し、第3ばね部材406の下端部は、中間部材414の上面414cに当接し中間部材414を閉弁方向に付勢している。
A plunger cap 410 is fixed to the plunger rod 102 by fitting, and has a large diameter portion 102a. The intermediate member 414 is a cylindrical member having a recess 404 b that forms a step on the inner and outer periphery, the inner peripheral surface 414 a is in contact with the plunger rod large diameter portion 102 a upper surface 102 b, and the outer peripheral surface 414 b is connected to the movable iron core 404. It is in contact with the bottom surface 404b 'of the recess 404b. There is a gap g1 between the lower surface 102c of the plunger rod large diameter portion and the bottom surface 404b 'of the movable iron core 404 recess 404b. The length obtained by subtracting the height h formed by the upper surface 102b and the lower surface 102c of the plunger rod large diameter portion 102a from the height 414h of the concave step of the intermediate member 414 is the gap g1.
The upper end portion of the first spring member 405 is in contact with the lower end surface of the spring force adjusting member 106, and the lower end portion of the first spring member 405 is in contact with the upper spring receiver 410 a of the plunger cap 410 and the plunger cap 410 is interposed through the plunger cap 410. The rod 102 is urged downward. The upper end portion of the third spring member 406 contacts the lower spring receiving portion 410b of the plunger cap 410, and the lower end portion of the third spring member 406 contacts the upper surface 414c of the intermediate member 414 so that the intermediate member 414 moves in the valve closing direction. Energized.
 第2ばね407の上端部は、可動鉄心404の下面404aに当接し、第2ばね407の下端部はノズル体300bの段差部300dと当接し可動鉄心404を開弁方向に付勢している。すなわち、本実施例の電磁弁(燃料噴射装置100)は、弁体303を閉弁方向に向かって付勢する第1ばね部材405と、ストッパ部410c又は前記弁体303に取り付けられ、予備ストローク隙間(g1)を大きくする方向に前記中間部材414を付勢する第3ばね部材406と、可動鉄心404を開弁方向に付勢する第2ばね部材407と、を備え、第1ばね部材405のばね力>第3ばね部材406のばね力>第2ばね部材407のばね力であることを特徴とする。これにより、閉弁状態において予備ストローク隙間(g1)が形成される。 The upper end portion of the second spring 407 is in contact with the lower surface 404a of the movable core 404, and the lower end portion of the second spring 407 is in contact with the step portion 300d of the nozzle body 300b to urge the movable core 404 in the valve opening direction. . That is, the electromagnetic valve (fuel injection device 100) of the present embodiment is attached to the first spring member 405 that urges the valve body 303 in the valve closing direction, the stopper portion 410c, or the valve body 303, and the preliminary stroke. A third spring member 406 that biases the intermediate member 414 in the direction of increasing the gap (g1); and a second spring member 407 that biases the movable iron core 404 in the valve opening direction. The spring force of the third spring member 406> the spring force of the second spring member 407. Thereby, the preliminary stroke gap (g1) is formed in the valve-closed state.
 コイル402はボビンに巻かれた状態で固定鉄心401及び筒状部材大径部300bの外周側に組み付けられ、その周囲には樹脂材がモールドされている。このモールドに使用される樹脂材により、コイル402から引き出されたターミナル104を有するコネクタ105が一体的に成形されている。 The coil 402 is assembled on the outer peripheral side of the fixed iron core 401 and the cylindrical member large-diameter portion 300b in a state of being wound around a bobbin, and a resin material is molded around it. A connector 105 having a terminal 104 drawn out from the coil 402 is integrally formed by a resin material used for the mold.
 (動作説明) 
 次に本実施例における燃料噴射装置100の動作について説明する。主に電磁駆動部400の拡大図である図2と可動部の動作を説明した図3、図4を用いて説明する。なお、図3(a)、図4(a)は同様で図3(b)、図4(b)はt0からt6までの可動鉄心404と中間部材414の動作は同様である。
(Description of operation)
Next, the operation of the fuel injection device 100 in the present embodiment will be described. This will be described mainly with reference to FIG. 2 which is an enlarged view of the electromagnetic drive unit 400 and FIGS. 3A and 4A are the same, and in FIGS. 3B and 4B, the operations of the movable iron core 404 and the intermediate member 414 from t0 to t6 are the same.
 (閉弁状態定義、隙間説明) 
 コイル402に通電されていない閉弁状態では、プランジャロッド102を第1ばね部材405により閉弁方向に付勢する。一方で、第2ばね部材407との付勢力から第3のばね部材406の付勢力を引いた力が開弁方向に働いており、上記の第1ばね部材405の付勢力がこの開弁方向への付勢力より大きいことから、プランジャロッド102が弁座301aに当接して閉弁している。この状態を閉弁静止状態という。このとき、可動鉄心404は中間部材414の外周側段差部414bと当接し閉弁位置に配置されている。なお、本実施例の燃料噴射装置の閉弁状態において、開弁動作に関わる、可動部品に関係する隙間は下記のように構成されている。可動鉄心404の凹部404bの底面404b’とプランジャロッド太径部102a下面102cとの間には隙間g1を有する。
(Valve closed state definition, gap explanation)
When the coil 402 is not energized, the plunger rod 102 is urged by the first spring member 405 in the valve closing direction. On the other hand, a force obtained by subtracting the biasing force of the third spring member 406 from the biasing force with the second spring member 407 works in the valve opening direction, and the biasing force of the first spring member 405 is in this valve opening direction. Therefore, the plunger rod 102 is in contact with the valve seat 301a and is closed. This state is called a closed valve stationary state. At this time, the movable iron core 404 is in contact with the outer peripheral side step 414b of the intermediate member 414 and is disposed at the valve closing position. In addition, in the valve closing state of the fuel injection device of the present embodiment, the gap related to the movable part related to the valve opening operation is configured as follows. There is a gap g1 between the bottom surface 404b ′ of the concave portion 404b of the movable iron core 404 and the lower surface 102c of the plunger rod large diameter portion 102a.
 (通電後動作) 
 コイル402への通電後(P1)、固定鉄心401、コイル402及びハウジング403によって構成された電磁石により起磁力が発生する。この起磁力により、コイル402を囲むように構成された固定鉄心401、ハウジング403、ノズル体の太径部300d、可動鉄心404によって構成される磁路を周回する磁束が流れる。このとき、可動鉄心404の上端面404cと固定鉄心401の下端面401gとの間に磁気吸引力が作用し、可動鉄心404と中間部材414が固定鉄心401に向けて変位する。その後、可動鉄心404は、プランジャロッド太径部102a下面102cに当接するまでg1だけ変位する(t0からt1の間)。なお、この際、プランジャロッド102は動かない。
(Operation after energization)
After energization of the coil 402 (P1), a magnetomotive force is generated by the electromagnet constituted by the fixed iron core 401, the coil 402, and the housing 403. By this magnetomotive force, a magnetic flux circulating around a magnetic path constituted by the fixed iron core 401, the housing 403, the large diameter portion 300 d of the nozzle body, and the movable iron core 404 configured to surround the coil 402 flows. At this time, a magnetic attractive force acts between the upper end surface 404 c of the movable iron core 404 and the lower end surface 401 g of the fixed iron core 401, and the movable iron core 404 and the intermediate member 414 are displaced toward the fixed iron core 401. Thereafter, the movable iron core 404 is displaced by g1 until it contacts the lower surface 102c of the plunger rod large diameter portion 102a (between t0 and t1). At this time, the plunger rod 102 does not move.
 その後、t1のタイミングにおいて可動鉄心404がプランジャロッド102の太径部下面102cに当接すると、プランジャロッド102は可動鉄心404から衝撃力を受け引き上げられ、プランジャロッド102は弁座301aから離れる。これにより弁座部に隙間が構成され、燃料通路が開く。衝撃力を受け開弁を開始するため、プランジャロッド102の立ち上がりが急峻になる(3A)。このとき、可動鉄心と中間部材414はプランジャロッド102と同じ動作をしている。 Thereafter, when the movable iron core 404 comes into contact with the lower surface 102c of the large-diameter portion of the plunger rod 102 at the timing t1, the plunger rod 102 is pulled up by receiving an impact force from the movable iron core 404, and the plunger rod 102 is separated from the valve seat 301a. As a result, a gap is formed in the valve seat portion, and the fuel passage is opened. In response to the impact force, the valve starts to open, so that the plunger rod 102 rises sharply (3A). At this time, the movable iron core and the intermediate member 414 operate in the same manner as the plunger rod 102.
 その後、プランジャロッド102が、g3だけ変位し、t2のタイミングで可動鉄心404の上面404cが、固定鉄心401の下面401gと当接すると、中間部材414は上方へ変位し(3B)、可動鉄心404は下方へ変位する(3B’)し、再度接触した後(3C)再度離間しプランジャロッド102は上方へ(3D)可動鉄心404は下方へ(3D’)変位しその後g3の変位に安定する(3E)。 Thereafter, when the plunger rod 102 is displaced by g3 and the upper surface 404c of the movable iron core 404 contacts the lower surface 401g of the fixed iron core 401 at the timing t2, the intermediate member 414 is displaced upward (3B), and the movable iron core 404 is moved. Is displaced downward (3B ′), contacted again (3C), separated again, the plunger rod 102 is displaced upward (3D), and the movable iron core 404 is displaced downward (3D ′), and then stabilized to the displacement of g3 ( 3E).
 (作用、効果)
 本発明において、可動鉄心404とプランジャロッド102にばね力を発生させる第3のばね406の下方に中間部材414があり、可動鉄心404の凹部404bの底面404b’とプランジャロッド102の太径部の上面102bに当接して配置されている。そのため、可動鉄心404、プランジャロッド102、中間部材414が開弁動作をし、タイミングt2において、可動鉄心404と固定鉄心401が衝突した際に、可動鉄心404は閉弁方向へ運動するが、中間部材414及びプランジャロッド102は開弁方向へ運動を続ける。この状態においては、可動鉄心404とプランジャロッド102の間に作用するばね力は発生せず、ばね力が切り離された状態となる。そのために、可動鉄心404の運動に伴って変化するばね力をプランジャロッド102には伝達せず、逆にプランジャロッド102の運動に伴って変化するばね力を可動鉄心404に伝達する事が無く、互いが独立して衝突に伴った振動をする(3B、3B’)。また、再度衝突をする際(3C)にも再度可動鉄心404は閉弁方向に(3D’)、プランジャロッド102は開弁方向に(3D)にバウンドするが、互いが力を授受せず、互いの運動に伴って変化するばね力を作用させること無く運動をすると共にプランジャロッド102と可動鉄心404が有する力が小さい。そのため、互いの運動に伴って変化するばね力が作用されている場合に比べ、可動部品のバウンドの収束が早くなる(3E)。この効果によって、燃料噴射量を安定化することが可能となる。
また、閉弁状態において、可動鉄心404が変位する隙間g1を、中間部材414の凹部高さ414hとプランジャロッド太径部102aの高さh(102aの上面102bと下面102cのなす高さh)の差分によって構成するため、部品寸法により決定するため、組み立て工程での調整が不要となり、組み立て工程を簡素化する事ができる。
(Function, effect)
In the present invention, an intermediate member 414 is provided below the third spring 406 that generates a spring force on the movable iron core 404 and the plunger rod 102, and the bottom surface 404 b ′ of the concave portion 404 b of the movable iron core 404 and the large diameter portion of the plunger rod 102. It is disposed in contact with the upper surface 102b. Therefore, the movable iron core 404, the plunger rod 102, and the intermediate member 414 perform valve opening operation. When the movable iron core 404 and the fixed iron core 401 collide at the timing t2, the movable iron core 404 moves in the valve closing direction. The member 414 and the plunger rod 102 continue to move in the valve opening direction. In this state, no spring force acting between the movable iron core 404 and the plunger rod 102 is generated, and the spring force is disconnected. Therefore, the spring force that changes with the movement of the movable iron core 404 is not transmitted to the plunger rod 102, and conversely, the spring force that changes with the movement of the plunger rod 102 is not transmitted to the movable iron core 404. Each other independently vibrates due to the collision (3B, 3B ′). Also, when the collision occurs again (3C), the movable iron core 404 again bounces in the valve closing direction (3D ′), and the plunger rod 102 bounces in the valve opening direction (3D), but each other does not transmit / receive force. The plunger rod 102 and the movable iron core 404 have a small force while moving without applying a spring force that changes with each other's movement. Therefore, compared with the case where the spring force which changes with a mutual movement is acting, the convergence of the bound of a movable part becomes quick (3E). This effect makes it possible to stabilize the fuel injection amount.
Further, in the valve-closed state, the gap g1 in which the movable iron core 404 is displaced is defined as the recess height 414h of the intermediate member 414 and the height h of the plunger rod large diameter portion 102a (height h between the upper surface 102b and the lower surface 102c of 102a). Therefore, since it is determined by the component dimensions, adjustment in the assembly process becomes unnecessary, and the assembly process can be simplified.
 タイミングt3において、コイル402への通電が遮断(P2)されると、磁気力が消失しはじめ、閉弁方向のばねの付勢力により閉弁動作をする。t4のタイミングにてプランジャロッド102の変位が0になった後は、プランジャロッド102は弁座301aに当接して閉弁を完了する。また、中間部材414はプランジャロッド太径部102aの上面102bと当接しているため、変位は0より小さくなることはない。 At timing t3, when the energization to the coil 402 is interrupted (P2), the magnetic force starts to disappear, and the valve closing operation is performed by the biasing force of the spring in the valve closing direction. After the displacement of the plunger rod 102 becomes zero at the timing t4, the plunger rod 102 comes into contact with the valve seat 301a to complete the valve closing. Further, since the intermediate member 414 is in contact with the upper surface 102b of the plunger rod large diameter portion 102a, the displacement does not become smaller than zero.
 一方で、可動鉄心404はt4のタイミングで中間部材414の変位が0となった後もさらに閉弁方向へ変位する。t5のタイミングで可動鉄心404が最も閉弁方向へ変位した後は第2のばね部材により再び変位0となるよう開弁方向へ変位する。t6のタイミングでは再び変位が0となり、可動鉄心404と中間部材414は衝突する。 On the other hand, the movable iron core 404 is further displaced in the valve closing direction after the displacement of the intermediate member 414 becomes zero at the timing of t4. After the movable iron core 404 is displaced most in the valve closing direction at the timing of t5, it is displaced in the valve opening direction so that the displacement becomes zero again by the second spring member. At the timing of t6, the displacement becomes 0 again, and the movable iron core 404 and the intermediate member 414 collide.
 図4には閉弁動作における予備ストローク隙間(g1)を確保するための第2のばね部材407、及び第3のばね部材406のばね力が設定していない場合における可動鉄心404と中間部材414の変位を示している。ここで、t6のタイミングで可動鉄心404と中間部材414は衝突して変位が0となった後に、可動鉄心404と中間部材414は開弁方向に移動する。その後、可動鉄心404と中間部材414は予備ストローク隙間(g1)が無くなる方向に動作し、t7’のタイミングで可動鉄心404の底面404b’がプランジャロッド太径部の下面102cに衝突する。このタイミングt7’では予備ストローク隙間(g1)が無くなる。 FIG. 4 shows the movable iron core 404 and the intermediate member 414 when the spring force of the second spring member 407 and the third spring member 406 for securing the preliminary stroke gap (g1) in the valve closing operation is not set. The displacement is shown. Here, after the movable iron core 404 and the intermediate member 414 collide at the timing of t6 and the displacement becomes zero, the movable iron core 404 and the intermediate member 414 move in the valve opening direction. Thereafter, the movable iron core 404 and the intermediate member 414 operate in a direction in which the preliminary stroke gap (g1) is eliminated, and the bottom surface 404b 'of the movable iron core 404 collides with the lower surface 102c of the plunger rod large diameter portion at the timing t7'. At this timing t7 ', the preliminary stroke gap (g1) disappears.
 中間部材414と中間部材414はt7’からt8の間で予備ストローク隙間(g1)よりさらに開弁方向へ変位し、予備ストローク隙間(g1)がない状態が一定時間継続する状態となる。この状態において、次のパルス信号が送られると、予備ストローク隙間(g1)が無いため、可動鉄心404がプランジャロッド102を開弁することができず、燃料噴射ができなくなる虞がある。 The intermediate member 414 and the intermediate member 414 are further displaced in the valve opening direction from the preliminary stroke gap (g1) between t7 'and t8, and the state without the preliminary stroke gap (g1) continues for a certain period of time. In this state, when the next pulse signal is sent, there is no preliminary stroke gap (g1), so that the movable iron core 404 cannot open the plunger rod 102 and fuel injection may not be possible.
 一方で、図3には閉弁動作における予備ストローク隙間(g1)を確保するための第2のばね部材407、及び第3のばね部材406のばね力が設定してある場合を示している。中間部材414はt6からt7の間、予備ストローク隙間(g1)より開弁方向へ変位することなく第3のばね部材406のばね力により中間部材414が再び閉弁方向に変位し、結果として可動鉄心404の予備ストローク隙間(g1)を確保することができる。 On the other hand, FIG. 3 shows a case where the spring force of the second spring member 407 and the third spring member 406 for securing the preliminary stroke gap (g1) in the valve closing operation is set. The intermediate member 414 is displaced in the valve closing direction again by the spring force of the third spring member 406 without being displaced in the valve opening direction from the preliminary stroke gap (g1) during the period from t6 to t7. As a result, the intermediate member 414 is movable. The preliminary stroke gap (g1) of the iron core 404 can be secured.
 すなわち、本実施例の電磁弁(燃料噴射装置100)は、流路の開閉を行う弁体303と、磁気吸引力により弁体303を開弁方向に動かす可動鉄心404と、閉弁状態において可動鉄心404と弁体303との間に予備ストローク隙間(g1)を形成するように構成される中間部材414と、を備えている。また電磁弁(燃料噴射装置100)は、可動鉄心404を開弁方向に付勢する可動鉄心用ばね(第2のばね部材407)と、中間部材414を閉弁方向に付勢する中間部材用ばね(第3のばね部材406)と、を備えている。 That is, the electromagnetic valve (fuel injection device 100) of this embodiment is movable in a closed state, with a valve body 303 that opens and closes a flow path, a movable iron core 404 that moves the valve body 303 in the valve opening direction by magnetic attraction. And an intermediate member 414 configured to form a preliminary stroke gap (g1) between the iron core 404 and the valve body 303. The electromagnetic valve (fuel injection device 100) includes a movable iron core spring (second spring member 407) that urges the movable iron core 404 in the valve opening direction, and an intermediate member that urges the intermediate member 414 in the valve closing direction. A spring (third spring member 406).
 そして、中間部材414が予備ストローク隙間(g1)を小さくする方向に移動した場合に予備ストローク隙間(g1)を確保するための中間部材用ばね(第3のばね部材406)のばね力を設定されている。より具体的には弁体303が閉弁した後に可動鉄心404が中間部材414に衝突した場合に中間部材414の移動距離が予備ストローク隙間(g1)未満となるように可動鉄心用ばね(第2のばね部材407)及び中間部材用ばね(第3のばね部材406)のばね力が設定されている。特に、弁体303が閉弁した後に可動鉄心404が最大速度で中間部材414に衝突した場合に中間部材414の移動距離が予備ストローク隙間(g1)未満となるように可動鉄心用ばね(第2のばね部材407)及び中間部材用ばね(第3のばね部材406)のばね力が設定されている。 Then, when the intermediate member 414 moves in the direction of reducing the preliminary stroke gap (g1), the spring force of the intermediate member spring (third spring member 406) for securing the preliminary stroke gap (g1) is set. ing. More specifically, when the movable core 404 collides with the intermediate member 414 after the valve body 303 is closed, the movable core spring (second spring) is set so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1). The spring force of the spring member 407) and the intermediate member spring (third spring member 406) is set. In particular, when the movable core 404 collides with the intermediate member 414 at the maximum speed after the valve body 303 is closed, the movable core spring (second spring) is set so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1). The spring force of the spring member 407) and the intermediate member spring (third spring member 406) is set.
 また電磁弁(燃料噴射装置100)が取り付けられる図示しないコモンレールは目標とする燃料圧力が設定されている。そして、想定されるコモンレールの燃料圧力が最大の場合で、本実施例の電磁弁(燃料噴射装置100)は、弁体303が閉弁した後に可動鉄心404が中間部材414に衝突した場合に中間部材414の移動距離が予備ストローク隙間(g1)未満となるように可動鉄心用ばね(第2のばね部材407)及び中間部材用ばね(第3のばね部材406)のばね力が設定されている。特に最大速度で衝突した場合であることが望ましい。これにより、閉弁初期状態への復帰が早くなり燃料噴射量の安定性が向上する。 Further, a target fuel pressure is set on a common rail (not shown) to which the electromagnetic valve (fuel injection device 100) is attached. When the assumed common rail fuel pressure is maximum, the solenoid valve (fuel injection device 100) of the present embodiment is intermediate when the movable iron core 404 collides with the intermediate member 414 after the valve body 303 is closed. The spring force of the movable core spring (second spring member 407) and the intermediate member spring (third spring member 406) is set so that the moving distance of the member 414 is less than the preliminary stroke gap (g1). . Particularly, it is desirable that the vehicle collides at the maximum speed. As a result, the return to the initial valve closing state is accelerated, and the stability of the fuel injection amount is improved.
 なお、本発明者らは閉弁動作において予備ストローク隙間(g1)を確保するために、閉弁動作における可動鉄心404が中間部材414に衝突する最大衝突速度Vが以下の数式1に示す関係にある場合に、第3のばね部材のばね力F3が以下の数式2の関係を満たす必要があることを見出した。そこで、本実施例の電磁弁(燃料噴射装置100)は、以下の数式1、数式2の関係が成り立つようにプランジャロッド用ばね、可動鉄心用ばね、中間部材用ばねのばね力が設定される。 In order to secure the preliminary stroke gap (g1) in the valve closing operation, the present inventors have a relationship in which the maximum collision speed V at which the movable iron core 404 collides with the intermediate member 414 in the valve closing operation is expressed by the following Equation 1. In some cases, it has been found that the spring force F3 of the third spring member needs to satisfy the relationship of the following mathematical formula 2. Therefore, in the solenoid valve (fuel injection device 100) of the present embodiment, the spring force of the plunger rod spring, the movable core spring, and the intermediate member spring is set so that the following formulas 1 and 2 are satisfied. .
 数式1、数式2においては、プランジャロッド用ばね(第1のばね部材405)のばね力をF1、可動鉄心用ばね(第2のばね部材407)のばね力をF2、中間部材用ばね(第3のばね部材406)のばね力をF3、可動鉄心404の上流側と可動鉄心404の下流側の差圧力をF4、プランジャロッド用ばね(第1のばね部材405)のばね定数をk1、可動鉄心用ばね(第2のばね部材407)のばね定数をk2、中間部材用ばね(第3のばね部材406)のばね定数をk3、中間部材414の質量をm1、可動鉄心404の質量をm2、弁体303の質量をm3とした。なお、g1、g2は前記の通り以下の関係となっている。 In Equations 1 and 2, the spring force of the plunger rod spring (first spring member 405) is F1, the spring force of the movable iron core spring (second spring member 407) is F2, and the intermediate member spring (first member). The spring force of the third spring member 406) is F3, the differential pressure between the upstream side of the movable iron core 404 and the downstream side of the movable iron core 404 is F4, the spring constant of the plunger rod spring (first spring member 405) is k1, and is movable. The spring constant of the iron core spring (second spring member 407) is k2, the spring constant of the intermediate member spring (third spring member 406) is k3, the mass of the intermediate member 414 is m1, and the mass of the movable iron core 404 is m2. The mass of the valve body 303 was m3. Note that g1 and g2 have the following relationship as described above.
 g1は閉弁時におけるプランジャロッド太径部102aの下面102cと可動鉄心404の凹部404bの底面404b’の間の隙間、g2は可動鉄心404の上端面404cと固定鉄心401の下端面401gとの間の隙間である。 
 V={(k1-k3)*g2^2+(F1-F3+F4)*g2}/(m2+m3)・・・(1) 
 F2>{(1/2*(m1+m2)*V^2-1/2*(k2-k3)*G1^2)/G1}+F3・・・(2)
なお、可動鉄心404には流路が形成されているが、これが絞りとなって圧力損失が生じるため、上流側と下流側とで差圧が生じる。そして、可動鉄心404の差圧力をF4とは、閉弁動作における可動鉄心404が中間部材414に衝突する最大衝突速度Vにおいて、生じる差圧力を示す。
g1 is a gap between the lower surface 102c of the plunger rod large diameter portion 102a and the bottom surface 404b ′ of the concave portion 404b of the movable iron core 404 when the valve is closed, and g2 is an upper end surface 404c of the movable iron core 404 and a lower end surface 401g of the fixed iron core 401. It is a gap between them.
V = {(k1-k3) * g2 ^ 2 + (F1-F3 + F4) * g2} / (m2 + m3) ... (1)
F2> {(1/2 * (m1 + m2) * V ^ 2-1 / 2 * (k2-k3) * G1 ^ 2) / G1} + F3 ... (2)
In addition, although the flow path is formed in the movable iron core 404, since this becomes a throttle and pressure loss occurs, a differential pressure is generated between the upstream side and the downstream side. The differential pressure F4 of the movable iron core 404 indicates the differential pressure generated at the maximum collision speed V at which the movable iron core 404 collides with the intermediate member 414 in the valve closing operation.
 したがって、予備ストローク隙間g1よりも閉弁動作における可動鉄心404の上方変位量が小さくなるように可動鉄心用ばね(第2のばね部材407)のばね力F2及び中間部材用ばね(第3のばね部材406)のばね力F3を設定することで、隙間g1が短くなる状態が抑制されるため、開弁動作の安定性が向上する。 Accordingly, the spring force F2 of the movable core spring (second spring member 407) and the intermediate member spring (third spring) are set so that the amount of upward displacement of the movable core 404 in the valve closing operation becomes smaller than the preliminary stroke gap g1. By setting the spring force F3 of the member 406), the state where the gap g1 is shortened is suppressed, so that the stability of the valve opening operation is improved.
 また、本実施例の構成において、中間部材414の外径414Dは、固定鉄心の内径401Dよりも小さくしている。そのために、燃料噴射装置を組立時、隙間g1を中間部材414の段差高さ414hとプランジャロッド太径部102aの高さhとで決めた後に、ばね力調整部材106と第1のばね部材405が挿入されていない状態で、プランジャキャップ410、プランジャロッド102、第3のばね部材406、中間部材414を予め一体にして燃料噴射装置内に組み入れることができるために、組立を容易にしながらも安定した隙間g1の管理が可能となる。本実施例においては、中間部材414の太径部414Dが固定鉄心401の内径401Dよりも小さくなるようにしたが、予め組立てる部材の最外径が小さくなっていればよく、プランジャキャップ410の最外径が中間部材414の最外径414Dよりも大きい場合は、前記プランジャキャップ410の最外径を固定鉄心401の内径401Dよりも小さくすれば良い。 In the configuration of this embodiment, the outer diameter 414D of the intermediate member 414 is smaller than the inner diameter 401D of the fixed iron core. Therefore, when the fuel injection device is assembled, the gap g1 is determined by the step height 414h of the intermediate member 414 and the height h of the plunger rod large diameter portion 102a, and then the spring force adjusting member 106 and the first spring member 405 are used. Since the plunger cap 410, the plunger rod 102, the third spring member 406, and the intermediate member 414 can be integrated in advance into the fuel injection device without being inserted, the assembly is easy but stable. It is possible to manage the gap g1. In the present embodiment, the large-diameter portion 414D of the intermediate member 414 is made smaller than the inner diameter 401D of the fixed iron core 401. When the outer diameter is larger than the outermost diameter 414D of the intermediate member 414, the outermost diameter of the plunger cap 410 may be made smaller than the inner diameter 401D of the fixed iron core 401.
 なお、本実施例において、可動鉄心404凹部404bが無く404cと同一の面であっても、本実施例と同一の作用効果を得ることが出来る。可動鉄心404の凹部404bを設けることによって、中間部材414をより下側に配置する事が可能となり、プランジャロッド102の開閉弁方向の長さを短くする事が可能となり、精度の良いプランジャロッド102を構成する事が可能になるためである。 In this embodiment, even if there is no movable iron core 404 recess 404b and the same surface as 404c, the same effect as this embodiment can be obtained. By providing the concave portion 404b of the movable iron core 404, the intermediate member 414 can be arranged on the lower side, the length of the plunger rod 102 in the on-off valve direction can be shortened, and the plunger rod 102 with high accuracy can be obtained. It is because it becomes possible to comprise.
 図5を用いて、本発明の第2の実施例の構成について説明する。図中、第1実施例と付与される数字が同じ部品については構成作用効果に差異はないため説明を省略する。 The configuration of the second embodiment of the present invention will be described with reference to FIG. In the figure, parts having the same numbers as those in the first embodiment are not described in detail because there is no difference in configuration and effect.
 閉弁状態において、可動鉄心404は中央部の下端面側から上端面側に窪んだ凹部404b’が形成されている、凹部404b’の底面404eには、中心軸線100aに沿う方向に可動鉄心404の上端面側まで貫通する貫通孔404eが構成されている。また、貫通孔404fには凸形状の中間部材414が下流側から挿入され太径部の上面414bが可動鉄心404の凹部404b’と当接する。さらに中間部材414には中心軸線100aに沿う方向に貫通する貫通孔414eが構成されており、貫通孔414eには挿通するようにプランジャロッド102が設けられている。閉弁状態において、中間部材414の上端面414cとプランジャロッド太径部102fの下端面102gは当接している。 In the valve-closed state, the movable iron core 404 has a concave portion 404b ′ that is recessed from the lower end surface side to the upper end surface side of the central portion. The bottom surface 404e of the concave portion 404b ′ has a movable iron core 404 in a direction along the central axis 100a. A through-hole 404e that penetrates to the upper end surface side is formed. In addition, a convex intermediate member 414 is inserted into the through-hole 404f from the downstream side, and the upper surface 414b of the large-diameter portion contacts the concave portion 404b 'of the movable iron core 404. Further, the intermediate member 414 is formed with a through hole 414e that penetrates in the direction along the central axis 100a, and the plunger rod 102 is provided so as to be inserted into the through hole 414e. In the closed state, the upper end surface 414c of the intermediate member 414 and the lower end surface 102g of the plunger rod large diameter portion 102f are in contact with each other.
 中間部材414の太径部上面414bから上端面414fまでの高さは可動鉄心404の凹部の底面404eから上端面404cまでの高さよりもg1だけ大きい。 The height from the upper surface 414 f of the large-diameter portion of the intermediate member 414 to the upper end surface 414 f is larger than the height from the bottom surface 404 e of the concave portion of the movable iron core 404 to the upper end surface 404 c by g 1.
 ここで、第3ばね部材406の構成についても説明しておく。 
 第3ばね部材406は可動鉄心404の凹部404’に収容されている。第3ばね部材406の一端部は可動鉄心404の凹部404b’に収納されているストッパ415の中央部の上端側から下端面側に窪んだ凹部の底面415bに係止され、第3ばね部材406の他端面は中間部材414の下端面414cに係止されている。すなわち、本実施例の電磁弁(燃料噴射装置100)は、中間部材414を開弁方向に付勢する第3ばね部材406を備え、第3ばね部材406により中間部材414は弁体303及び可動鉄心404を開弁方向に付勢することで、閉弁状態における予備ストローク隙間(g1)が形成されることを特徴とする。
Here, the configuration of the third spring member 406 will also be described.
The third spring member 406 is accommodated in the recess 404 ′ of the movable iron core 404. One end of the third spring member 406 is engaged with a bottom surface 415b of a recess recessed from the upper end side to the lower end surface side of the central portion of the stopper 415 housed in the recess 404b ′ of the movable iron core 404, and the third spring member 406 is engaged. Is engaged with the lower end surface 414c of the intermediate member 414. That is, the electromagnetic valve (fuel injection device 100) of the present embodiment includes the third spring member 406 that biases the intermediate member 414 in the valve opening direction, and the intermediate member 414 is movable with the valve body 303 by the third spring member 406. By biasing the iron core 404 in the valve opening direction, a preliminary stroke gap (g1) in the valve-closed state is formed.
 本実施例では、ストッパ415の下端面415cとノズル体300bの段差部300dは当接しているが、ストッパ415は可動鉄心404に固定され、ノズル体300bの段差部300dと隙間を形成している場合もある。
また、中間部材414の下端面414cに対して予備ストローク隙間(g1)よりも大きい隙間(g2)を介してストッパ415のストッパ部415aが配置されている。
In this embodiment, the lower end surface 415c of the stopper 415 and the stepped portion 300d of the nozzle body 300b are in contact, but the stopper 415 is fixed to the movable iron core 404 and forms a gap with the stepped portion 300d of the nozzle body 300b. In some cases.
Further, a stopper portion 415a of the stopper 415 is disposed through a gap (g2) larger than the preliminary stroke gap (g1) with respect to the lower end surface 414c of the intermediate member 414.
 本実施例においても、実施例1と同様に弁体303が閉弁した後に可動鉄心404が中間部材414に衝突した場合に中間部材414の移動距離が予備ストローク隙間(g1)未満となるように可動鉄心用ばね(第2のばね部材407)及び中間部材用ばね(第3のばね部材406)のばね力が設定されている。特に、弁体303が閉弁した後に可動鉄心404が最大速度で中間部材414に衝突した場合に中間部材414の移動距離が予備ストローク隙間(g1)未満となるように可動鉄心用ばね(第2のばね部材407)及び中間部材用ばね(第3のばね部材406)のばね力が設定されている。 Also in the present embodiment, when the movable iron core 404 collides with the intermediate member 414 after the valve body 303 is closed as in the first embodiment, the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1). The spring force of the movable iron core spring (second spring member 407) and the intermediate member spring (third spring member 406) is set. In particular, when the movable core 404 collides with the intermediate member 414 at the maximum speed after the valve body 303 is closed, the movable core spring (second spring) is set so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1). The spring force of the spring member 407) and the intermediate member spring (third spring member 406) is set.
 また電磁弁(燃料噴射装置100)は想定されるコモンレールの燃料圧力が最大の場合で、本実施例の電磁弁(燃料噴射装置100)は、弁体303が閉弁した後に可動鉄心404が中間部材414に衝突した場合に中間部材414の移動距離が予備ストローク隙間(g1)未満となるように可動鉄心用ばね(第2のばね部材407)及び中間部材用ばね(第3のばね部材406)のばね力が設定されている。特に最大速度で衝突した場合であることが望ましい。これにより、閉弁初期状態への復帰が早くなり燃料噴射量の安定性が向上する。 The solenoid valve (fuel injection device 100) is the case where the assumed common rail fuel pressure is maximum, and the solenoid valve (fuel injection device 100) of the present embodiment has the movable iron core 404 in the middle after the valve body 303 is closed. The movable core spring (second spring member 407) and the intermediate member spring (third spring member 406) so that the moving distance of the intermediate member 414 is less than the preliminary stroke gap (g1) when it collides with the member 414. The spring force is set. Particularly, it is desirable that the vehicle collides at the maximum speed. As a result, the return to the initial valve closing state is accelerated, and the stability of the fuel injection amount is improved.
 さらに電磁弁(燃料噴射装置100)は閉弁動作における可動鉄心404が中間部材414に衝突する最大衝突速度Vが実施例の数式1、数式2の関係を満たすように設定される。 Furthermore, the electromagnetic valve (fuel injection device 100) is set so that the maximum collision speed V at which the movable iron core 404 collides with the intermediate member 414 in the valve closing operation satisfies the relationship of the mathematical expressions 1 and 2 of the embodiment.
 なお、本発明は上記した各実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも全ての構成を備えるものに限定されるものではない。また、ある実施例の構成の一部を他の実施例の構成に置き換えることが可能であり、また、ある実施例の構成に他の実施例の構成を加えることも可能である。また、各実施例の構成の一部について、他の構成の追加・削除・置換をすることが可能である。 In addition, this invention is not limited to each above-mentioned Example, Various modifications are included. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.
100・・・燃料噴射装置
101・・・燃料通路
102・・・プランジャロッド
200・・・燃料供給部
300・・・ノズル部
301a・・・弁座
301b・・・燃料噴射孔
311・・・可動鉄心受部
400・・・電磁駆動部
401・・・固定鉄心
402・・・コイル
403・・・ハウジング
404・・・可動鉄心
405・・・第1ばね部材
406・・・第3ばね部材
407・・・第2ばね部材
414・・・中間部材
 
DESCRIPTION OF SYMBOLS 100 ... Fuel injection apparatus 101 ... Fuel passage 102 ... Plunger rod 200 ... Fuel supply part 300 ... Nozzle part 301a ... Valve seat 301b ... Fuel injection hole 311 ... Movable Iron core receiver 400... Electromagnetic drive unit 401... Fixed iron core 402... Coil 403... Housing 404 ... Movable iron core 405 ... First spring member 406. ..Second spring member 414 ... intermediate member

Claims (4)

  1.  流路の開閉を行う弁体と、
     磁気吸引力により前記弁体を開弁方向に動かす可動鉄心と、
     閉弁状態において前記可動鉄心と前記弁体との間に予備ストローク隙間(g1)を形成するように構成される中間部材と、
     前記可動鉄心を開弁方向に付勢する可動鉄心用ばねと、
     前記中間部材を閉弁方向に付勢する中間部材用ばねと、を備え、
     前記弁体が閉弁した後に前記可動鉄心が前記中間部材に衝突した場合に前記中間部材の移動距離が予備ストローク隙間(g1)未満となるように前記可動鉄心用ばね及び前記中間部材用ばねのばね力が設定されたことを特徴とする電磁弁。
    A valve body for opening and closing the flow path;
    A movable iron core that moves the valve body in the valve opening direction by magnetic attraction;
    An intermediate member configured to form a preliminary stroke gap (g1) between the movable iron core and the valve body in a closed state;
    A movable core spring that biases the movable core in the valve opening direction;
    An intermediate member spring for biasing the intermediate member in the valve closing direction,
    When the movable iron core collides with the intermediate member after the valve body is closed, the movable core spring and the intermediate member spring are arranged such that the moving distance of the intermediate member is less than the preliminary stroke gap (g1). A solenoid valve characterized in that a spring force is set.
  2.  請求項1に記載の電磁弁において、
     前記弁体が閉弁した後に前記可動鉄心が前記中間部材に最大速度で衝突した場合に前記中間部材の移動距離が予備ストローク隙間(g1)未満となるように前記可動鉄心用ばね及び前記中間部材用ばねのばね力が設定されたことを特徴とする電磁弁。
    The solenoid valve according to claim 1,
    The movable core spring and the intermediate member so that the moving distance of the intermediate member becomes less than the preliminary stroke gap (g1) when the movable core collides with the intermediate member at the maximum speed after the valve body is closed. An electromagnetic valve characterized in that the spring force of the spring is set.
  3.  請求項1に記載の電磁弁において、
     当該電磁弁が取り付けられるコモンレールの燃料圧力が最大の場合で、かつ前記弁体が閉弁した後に前記可動鉄心が前記中間部材に衝突した場合に、前記中間部材の移動距離が予備ストローク隙間(g1)未満となるように前記可動鉄心用ばね及び前記中間部材用ばねのばね力が設定されたことを特徴とする電磁弁。
    The solenoid valve according to claim 1,
    When the fuel pressure of the common rail to which the solenoid valve is attached is maximum, and the movable iron core collides with the intermediate member after the valve body is closed, the movement distance of the intermediate member is a preliminary stroke gap (g1 The electromagnetic valve is characterized in that spring forces of the movable iron core spring and the intermediate member spring are set to be less than.
  4.  請求項1に記載の電磁弁において、 プランジャロッド用ばねのばね力をF1、可動鉄心用ばねのばね力をF2、中間部材用ばねのばね力をF3、可動鉄心404の上流側と可動鉄心404の下流側の差圧力をF4、プランジャロッド用ばねのばね定数をk1、可動鉄心用ばねのばね定数をk2、中間部材用ばねのばね定数をk3、中間部材414の質量をm1、可動鉄心404の質量をm2、弁体303の質量をm3とした場合に、以下の数式1、数式2の関係が成り立つようにプランジャロッド用ばね、可動鉄心用ばね、中間部材用ばねのばね力が設定されたことを特徴とする電磁弁。 The solenoid valve according to claim 1, wherein the spring force of the plunger rod spring is F1, the spring force of the movable core spring is F2, the spring force of the intermediate member spring is F3, the upstream side of the movable core 404 and the movable core 404. , The spring constant for the plunger rod spring is k1, the spring constant for the movable core spring is k2, the spring constant for the intermediate member spring is k3, the mass of the intermediate member 414 is m1, and the movable core 404 is Is set to m2 and the mass of the valve body 303 is set to m3, the spring force of the plunger rod spring, the movable core spring, and the intermediate member spring is set so that the following formulas 1 and 2 are satisfied. A solenoid valve characterized by that.
PCT/JP2017/037628 2016-10-31 2017-10-18 Fuel injection device WO2018079361A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015224596A (en) * 2014-05-28 2015-12-14 株式会社デンソー Fuel injection valve and manufacturing method of same
WO2016042896A1 (en) * 2014-09-18 2016-03-24 日立オートモティブシステムズ株式会社 Fuel injection valve

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JP5218487B2 (en) * 2009-12-04 2013-06-26 株式会社デンソー Fuel injection valve

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015224596A (en) * 2014-05-28 2015-12-14 株式会社デンソー Fuel injection valve and manufacturing method of same
WO2016042896A1 (en) * 2014-09-18 2016-03-24 日立オートモティブシステムズ株式会社 Fuel injection valve

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