WO2018076398A1 - Plastic pipe former - Google Patents

Plastic pipe former Download PDF

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Publication number
WO2018076398A1
WO2018076398A1 PCT/CN2016/105229 CN2016105229W WO2018076398A1 WO 2018076398 A1 WO2018076398 A1 WO 2018076398A1 CN 2016105229 W CN2016105229 W CN 2016105229W WO 2018076398 A1 WO2018076398 A1 WO 2018076398A1
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WO
WIPO (PCT)
Prior art keywords
clamping seat
boss
cylinder
heater
plastic pipe
Prior art date
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PCT/CN2016/105229
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French (fr)
Chinese (zh)
Inventor
陈飞
陈洁松
陈国进
Original Assignee
南通宝田包装科技有限公司
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Publication of WO2018076398A1 publication Critical patent/WO2018076398A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/18Thermoforming apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/261Handling means, e.g. transfer means, feeding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/42Heating or cooling
    • B29C51/421Heating or cooling of preforms, specially adapted for thermoforming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/46Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

Definitions

  • the present invention relates to a molding apparatus, and more particularly to a plastic tube forming apparatus.
  • plastic tube thermoforming technology is becoming more and more widely used.
  • manufacturers have developed different molding machines, such as injection molding machines, foam molding machines, extrusion molding machines and so on.
  • the prior art as disclosed in CN 102107520 A, is a plastic pipe forming device comprising a hopper, a main motor, a horizontally disposed heating cylinder and a tractor, the lower end of the hopper is connected to the inlet end of the heating cylinder, and the heating cylinder is heated.
  • the axial direction is provided with a screw, the screw is fixed with the output shaft of the main motor, and the outlet end of the heating cylinder is provided with a pipe forming mold.
  • the traction machine includes a traction motor and a crawler driven by the traction motor, and also includes a PLC chip and a motor speed control.
  • the device and the hopper quality change value collecting device, the motor governor and the hopper quality change value collecting device are all electrically connected with the PLC chip, and the motor governor and the traction motor are electrically connected.
  • the technical problem to be solved by the present invention is to provide a plastic pipe forming device that solves the problems of high labor intensity, low processing efficiency, and low degree of intelligence during processing.
  • the plastic pipe forming device of the present invention comprises a work table, and a side of the work table is provided with a pole and a controller, and the working table is provided with a laterally movable left clamping seat and a fixed right clamping seat.
  • the forming head has a left half boss on the left clamping seat, and a right half boss on the right clamping seat, and a left half boss Forming a clamping gap with the right half boss, the inner wall of the left half boss is provided with a pressure sensor, and the outer side of the left half boss and the outer side of the right half boss are sleeved with the heater, and the jaw, the heater and the forming head are in the same strip
  • the heater, the cylinder one, the cylinder two, and the pressure sensor are respectively connected to the controller.
  • the controller is a PLC controller.
  • the workbench is provided with a sliding slot, and the left clamping seat is slidably connected to the workbench through the sliding slot.
  • the heater is provided with a heating through hole, and the heater is coupled to the left semi-convex and the right semi-convex through the heating through hole.
  • the workpiece can be clamped by the cylinder to push the left clamping seat, and then heated by the heater, and then the cylinder 2 pushes the forming head to shape the plastic tube; the labor intensity of the worker is greatly reduced, and the labor intensity is greatly improved. Processing efficiency
  • the cylinder can be intelligently stopped by the controller.
  • FIG. 1 is a schematic view showing the structure of a plastic pipe forming apparatus of the present invention.
  • the plastic pipe forming device shown in Fig. 1 comprises a workbench, and a work stand has a vertical rod and a controller.
  • the work table is provided with a laterally movable left clamping seat and a fixed right clamping seat, and the vertical rod side Connect the cylinder one, the cylinder one is connected with the left clamping seat, the left clamping seat and the right clamping seat are on the same straight line, the upper end of the vertical rod is connected with the cross bar, the lower end of the horizontal bar is connected with the cylinder 2, the lower end of the cylinder is connected with the forming head, left
  • the clamping seat is provided with a left half boss, the right clamping seat is provided with a right half boss, and the left half boss and the right half boss form a clamping mouth, and the left half boss inner wall is provided with a pressure sensor, the left half The outside of the boss and the outside of the right half of the boss are sleeved with a heater.
  • the controller is a PLC controller.
  • the workbench is provided with a sliding slot, and the left clamping seat is slidably connected to the workbench through the sliding slot.
  • the heater is provided with a heating through hole, and the heater is coupled to the left semi-convex and the right semi-convex through the heating through hole.
  • the workpiece is first placed in the jaw, and the left clamping seat is moved to the right clamping seat by the clamping cylinder to clamp the workpiece to reduce the clamping position.
  • the pressure sensor When clamping, when the pressure sensor is on the inner wall of the left clamping seat When the sensed pressure value exceeds the set value, the pressure sensor transmits a signal to the controller, and the controller controls the cylinder to stop running, and then the heater is sleeved on the left half boss and the right half boss, and the pair is located in the heating pass.
  • the end of the workpiece in the hole is heated. Heating for a certain period of time to soften the end of the workpiece, and then pushing the forming head downward into the heating through hole through the cylinder 2 to process the end of the workpiece to form it.
  • the forming head After the workpiece is formed, the forming head is raised, the heater is removed, and the heater is opened. Clamp the device and remove the workpiece.

Abstract

A plastic pipe former, comprising a work platform (1), a vertical bar (2) and a controller (13) provided at one side of the work platform, a horizontally movable left clamping seat (5) and a fixed right clamping seat (6) provided on the work platform, a side of the vertical bar being connected to a first gas cylinder (4), the first gas cylinder being connected on the left clamping seat, the left clamping seat and the right clamping seat being on the same straight line, an upper end of the vertical bar being connected to a horizontal bar (3), a lower end of the horizontal bar being connected to a second gas cylinder (10), a lower end of the second gas cylinder being connected to a forming head (11), a left boss (7) being provided on the left clamping seat, a right boss (8) being provided on the right clamping seat, the left boss and the right boss forming between them a clamp opening, a pressure transducer (9) being provided on an inner wall of the left boss, an outer side of the left boss and an outer side of the right boss sleeving over a heater (12), the clamping opening, heater and forming head all being on the same center line, and the heater, first gas cylinder, second gas cylinder and pressure transducer all being individually connected to the controller. The present plastic pipe former solves the problems of high labor intensity, low processing efficiency and a low degree of intelligence during processing.

Description

一种塑料管成型装置Plastic pipe forming device 技术领域Technical field
本发明涉及一种成型装置,尤其涉及一种塑料管成型装置。The present invention relates to a molding apparatus, and more particularly to a plastic tube forming apparatus.
背景技术Background technique
随着我国经济的快速发展,塑料管热成型技术也越来越被广泛应用。针对加工不同的塑料管件,厂商们开发了不同的成型机,例如:注塑成型机、泡沫成型机、挤出成型机等等。With the rapid development of China's economy, plastic tube thermoforming technology is becoming more and more widely used. For the processing of different plastic pipe fittings, manufacturers have developed different molding machines, such as injection molding machines, foam molding machines, extrusion molding machines and so on.
现有技术,如公布号为CN 102107520 A,一种塑料管材成型设备,它包括料斗、主电机、横向设置的加热筒体和牵引机,料斗的下端与加热筒体入口端连通,加热筒体的轴向设有一根螺杆,螺杆与主电机的输出轴固定,加热筒体的出口端设有管材成型模具,牵引机包括牵引电动机和被牵引电动机带动的履带,还包括PLC芯片、电机调速器和料斗质量变化值采集装置,电机调速器和料斗质量变化值采集装置均与PLC芯片电连接,电机调速器和牵引电动机电连接。The prior art, as disclosed in CN 102107520 A, is a plastic pipe forming device comprising a hopper, a main motor, a horizontally disposed heating cylinder and a tractor, the lower end of the hopper is connected to the inlet end of the heating cylinder, and the heating cylinder is heated. The axial direction is provided with a screw, the screw is fixed with the output shaft of the main motor, and the outlet end of the heating cylinder is provided with a pipe forming mold. The traction machine includes a traction motor and a crawler driven by the traction motor, and also includes a PLC chip and a motor speed control. The device and the hopper quality change value collecting device, the motor governor and the hopper quality change value collecting device are all electrically connected with the PLC chip, and the motor governor and the traction motor are electrically connected.
但现有技术是用于控制管材的米重和厚度;与本发明所要解决的技术问题:工人劳动强度大、加工效率慢的不同。However, the prior art is used to control the weight and thickness of the pipe; and the technical problem to be solved by the present invention is that the labor intensity of the worker is large and the processing efficiency is slow.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种塑料管成型装置,该塑料管成型装置解决了加工时劳动强度大、加工效率低、智能化程度低的问题。The technical problem to be solved by the present invention is to provide a plastic pipe forming device that solves the problems of high labor intensity, low processing efficiency, and low degree of intelligence during processing.
为了解决上述技术问题,本发明的塑料管成型装置包括工作台,工作台一侧设有立杆、控制器,工作台上设有横向可移动的左夹紧座和固定的右夹紧座,立杆一侧连接气缸一,气缸一与左夹紧座上连接,左夹紧座与右夹紧座在同一直线上,立杆上端连接横杆,横杆下端连接气缸二,气缸二下端连接成型头,左夹紧座上设有左半凸台,右夹紧座上设有右半凸台,左半凸台 与右半凸台之间形成夹口,左半凸台内壁设有压力传感器,左半凸台外侧和右半凸台外侧套接加热器,所述夹口、加热器、成型头处于同一条中心线上,所述加热器、气缸一、气缸二、压力传感器均分别与控制器连接。In order to solve the above technical problem, the plastic pipe forming device of the present invention comprises a work table, and a side of the work table is provided with a pole and a controller, and the working table is provided with a laterally movable left clamping seat and a fixed right clamping seat. One side of the pole is connected to the cylinder one, the cylinder one is connected with the left clamping seat, the left clamping seat and the right clamping seat are on the same straight line, the upper end of the vertical rod is connected with the cross rod, the lower end of the horizontal rod is connected with the cylinder 2, and the lower end of the cylinder is connected The forming head has a left half boss on the left clamping seat, and a right half boss on the right clamping seat, and a left half boss Forming a clamping gap with the right half boss, the inner wall of the left half boss is provided with a pressure sensor, and the outer side of the left half boss and the outer side of the right half boss are sleeved with the heater, and the jaw, the heater and the forming head are in the same strip On the center line, the heater, the cylinder one, the cylinder two, and the pressure sensor are respectively connected to the controller.
所述控制器为PLC控制器。The controller is a PLC controller.
所述工作台上设有滑槽,左夹紧座通过滑槽与工作台滑动连接。The workbench is provided with a sliding slot, and the left clamping seat is slidably connected to the workbench through the sliding slot.
所述加热器上设有加热通孔,加热器通过加热通孔与左半凸台、右半凸台配合连接。The heater is provided with a heating through hole, and the heater is coupled to the left semi-convex and the right semi-convex through the heating through hole.
采用这种塑料管成型装置,具有以下优点:The use of such a plastic pipe forming device has the following advantages:
1、采用这种结构可以通过气缸一推动左夹紧座移动夹紧工件,再通过加热器加热,然后气缸二推动成型头使塑料管成型,;大大减轻工人的劳动强度,同时也大大提高了加工效率;1. With this structure, the workpiece can be clamped by the cylinder to push the left clamping seat, and then heated by the heater, and then the cylinder 2 pushes the forming head to shape the plastic tube; the labor intensity of the worker is greatly reduced, and the labor intensity is greatly improved. Processing efficiency
2、由于左半凸台内壁设有压力传感器,这样在夹紧时,当压力传感器检测的压力大于设定压力值时,可智能化的通过控制器使气缸一停止工作。2. Since the inner wall of the left half boss is provided with a pressure sensor, when the pressure detected by the pressure sensor is greater than the set pressure value during clamping, the cylinder can be intelligently stopped by the controller.
附图说明DRAWINGS
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
图1是本发明塑料管成型装置的结构示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the structure of a plastic pipe forming apparatus of the present invention.
其中有:1.工作台;2.立杆;3.横杆;4.气缸一;5.左夹紧座;6.右夹紧座;7.左半凸台;8.右半凸台;9.压力传感器;10.气缸二;11.成型头;12.加热器;13.控制器。Among them are: 1. Workbench; 2. Pole; 3. Crossbar; 4. Cylinder one; 5. Left clamping seat; 6. Right clamping seat; 7. Left half boss; 8. Right half boss ; 9. Pressure sensor; 10. Cylinder 2; 11. Forming head; 12. Heater; 13. Controller.
具体实施方式detailed description
图1所示塑料管成型装置,包括工作台,工作台一侧设有立杆、控制器,工作台上设有横向可移动的左夹紧座和固定的右夹紧座,立杆一侧连接气缸一,气缸一与左夹紧座上连接,左夹紧座与右夹紧座在同一直线上,立杆上端连接横杆,横杆下端连接气缸二,气缸二下端连接成型头,左夹紧座上设有左半凸台,右夹紧座上设有右半凸台,左半凸台与右半凸台之间形成夹口,左半凸台内壁设有压力传感器,左半凸台外侧和右半凸台外侧套接加热器, 所述夹口、加热器、成型头处于同一条中心线上,所述加热器、气缸一、气缸二、压力传感器均分别与控制器连接。The plastic pipe forming device shown in Fig. 1 comprises a workbench, and a work stand has a vertical rod and a controller. The work table is provided with a laterally movable left clamping seat and a fixed right clamping seat, and the vertical rod side Connect the cylinder one, the cylinder one is connected with the left clamping seat, the left clamping seat and the right clamping seat are on the same straight line, the upper end of the vertical rod is connected with the cross bar, the lower end of the horizontal bar is connected with the cylinder 2, the lower end of the cylinder is connected with the forming head, left The clamping seat is provided with a left half boss, the right clamping seat is provided with a right half boss, and the left half boss and the right half boss form a clamping mouth, and the left half boss inner wall is provided with a pressure sensor, the left half The outside of the boss and the outside of the right half of the boss are sleeved with a heater. The nipple, the heater and the forming head are on the same center line, and the heater, the cylinder one, the cylinder two, and the pressure sensor are respectively connected to the controller.
所述控制器为PLC控制器。The controller is a PLC controller.
所述工作台上设有滑槽,左夹紧座通过滑槽与工作台滑动连接。The workbench is provided with a sliding slot, and the left clamping seat is slidably connected to the workbench through the sliding slot.
所述加热器上设有加热通孔,加热器通过加热通孔与左半凸台、右半凸台配合连接。The heater is provided with a heating through hole, and the heater is coupled to the left semi-convex and the right semi-convex through the heating through hole.
成型时,先将工件放置在夹口,通过夹紧气缸推动左夹紧座向右夹紧座方向移动,以缩小夹口夹紧工件,夹紧时,当左夹紧座内壁上的压力传感器感应到的压力值超过设定值时,压力传感器将信号传给控制器,控制器控制气缸一停止运行,然后将加热器套接在左半凸台和右半凸台上,对位于加热通孔内的工件的端部进行加热。加热一定时间使工件端部软化,再通过气缸二推动成型头向下伸进加热通孔内对工件端部进行加工,使其成型,工件成型后,升起成型头,取下加热器,打开夹紧装置,取下工件。During molding, the workpiece is first placed in the jaw, and the left clamping seat is moved to the right clamping seat by the clamping cylinder to clamp the workpiece to reduce the clamping position. When clamping, when the pressure sensor is on the inner wall of the left clamping seat When the sensed pressure value exceeds the set value, the pressure sensor transmits a signal to the controller, and the controller controls the cylinder to stop running, and then the heater is sleeved on the left half boss and the right half boss, and the pair is located in the heating pass. The end of the workpiece in the hole is heated. Heating for a certain period of time to soften the end of the workpiece, and then pushing the forming head downward into the heating through hole through the cylinder 2 to process the end of the workpiece to form it. After the workpiece is formed, the forming head is raised, the heater is removed, and the heater is opened. Clamp the device and remove the workpiece.
本申请中没有详细说明的技术特征为现有技术。上述实施例仅例示性说明本申请的原理及其功效,而非用于限制本申请。任何熟悉此技术的人士皆可在不违背本申请的精神及范畴下,对上述实施例进行修饰或改变。因此,所属技术领域中具有通常知识者在未脱离本申请所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本申请的权利要求所涵盖。 The technical features not specifically described in the present application are prior art. The above embodiments are merely illustrative of the principles of the present application and its effects, and are not intended to limit the application. Any of the above-described embodiments may be modified or changed without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and scope of the invention are still covered by the appended claims.

Claims (4)

  1. 一种塑料管成型装置,其特征在于:包括工作台,工作台一侧设有立杆、控制器,工作台上设有横向可移动的左夹紧座和固定的右夹紧座,立杆一侧连接气缸一,气缸一与左夹紧座上连接,左夹紧座与右夹紧座在同一直线上,立杆上端连接横杆,横杆下端连接气缸二,气缸二下端连接成型头,左夹紧座上设有左半凸台,右夹紧座上设有右半凸台,左半凸台与右半凸台之间形成夹口,左半凸台内壁设有压力传感器,左半凸台外侧和右半凸台外侧套接加热器,所述夹口、加热器、成型头处于同一条中心线上,所述加热器、气缸一、气缸二、压力传感器均分别与控制器连接。The utility model relates to a plastic pipe forming device, which comprises a workbench, a working pole and a controller on one side of the workbench, and a horizontally movable left clamping seat and a fixed right clamping seat and a vertical pole on the working table. One side is connected to the cylinder one, the cylinder one is connected with the left clamping seat, the left clamping seat and the right clamping seat are on the same straight line, the upper end of the vertical rod is connected with the cross bar, the lower end of the horizontal bar is connected with the cylinder 2, and the lower end of the cylinder is connected with the forming head a left half boss is arranged on the left clamping seat, a right half boss is arranged on the right clamping seat, a clamping mouth is formed between the left half boss and the right half boss, and a pressure sensor is arranged on the inner wall of the left half boss. The outer side of the left half boss and the outer side of the right half boss are sleeved with heaters, the jaws, the heater and the forming head are on the same center line, and the heater, the cylinder one, the cylinder two, and the pressure sensor are separately controlled Connected.
  2. 按照权利要求1所述的塑料管成型装置,其特征在于:所述控制器为PLC控制器。A plastic pipe forming apparatus according to claim 1, wherein said controller is a PLC controller.
  3. 按照权利要求1所述的塑料管成型装置,其特征在于:所述工作台上设有滑槽,左夹紧座通过滑槽与工作台滑动连接。The plastic pipe forming device according to claim 1, wherein the working table is provided with a sliding slot, and the left clamping seat is slidably connected to the table through the sliding slot.
  4. 按照权利要求1所述的塑料管成型装置,其特征在于:所述加热器上设有加热通孔,加热器通过加热通孔与左半凸台、右半凸台配合连接。 The plastic pipe forming apparatus according to claim 1, wherein the heater is provided with a heating through hole, and the heater is coupled to the left and right bosses and the right half boss through the heating through hole.
PCT/CN2016/105229 2016-10-28 2016-11-09 Plastic pipe former WO2018076398A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610963815.9 2016-10-28
CN201610963815.9A CN106273376A (en) 2016-10-28 2016-10-28 A kind of forming plastic pipe device

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WO2018076398A1 true WO2018076398A1 (en) 2018-05-03

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WO (1) WO2018076398A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
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