WO2018064807A1 - Led灯及led灯安装方法 - Google Patents

Led灯及led灯安装方法 Download PDF

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Publication number
WO2018064807A1
WO2018064807A1 PCT/CN2016/101481 CN2016101481W WO2018064807A1 WO 2018064807 A1 WO2018064807 A1 WO 2018064807A1 CN 2016101481 W CN2016101481 W CN 2016101481W WO 2018064807 A1 WO2018064807 A1 WO 2018064807A1
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WO
WIPO (PCT)
Prior art keywords
lamp
cover
led lamp
chuck
receiving hole
Prior art date
Application number
PCT/CN2016/101481
Other languages
English (en)
French (fr)
Inventor
黄晓华
谢昌波
Original Assignee
深圳市瑞梓光电科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市瑞梓光电科技有限公司 filed Critical 深圳市瑞梓光电科技有限公司
Priority to PCT/CN2016/101481 priority Critical patent/WO2018064807A1/zh
Publication of WO2018064807A1 publication Critical patent/WO2018064807A1/zh
Priority to US16/278,096 priority patent/US20190178483A1/en

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/28—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports rigid, e.g. LED bars
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00—Protecting lighting devices from damage
    • F21V15/01—Housings, e.g. material or assembling of housing parts
    • F21V15/015—Devices for covering joints between adjacent lighting devices; End coverings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/12—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by screwing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001—Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • F21V23/002—Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00—Gas-tight or water-tight arrangements
    • F21V31/005—Sealing arrangements therefor
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/0274—Optical details, e.g. printed circuits comprising integral optical means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • the invention relates to an LED lamp, in particular to an LED lamp with a detachable bayonet.
  • the conventional LED lamp generally comprises a base, two side end covers and a light-transmitting lamp cover.
  • the base is generally made of a profile, and the base and the light-transmissive lamp cover are mostly connected by a lateral plug-in connection with a similar profile connection.
  • Such LED lamps have the disadvantages of low light extraction efficiency, complicated installation, and poor versatility.
  • the invention can modularize the components of the LED lamp to increase the modular production and sales of the LED lamp, improve the suitability of the replacement of the lamp and the versatility of the lamp.
  • the invention discloses an LED lamp, comprising a lamp holder and a lamp cover mounted on the lamp holder, a PCB board is arranged between the lamp holder and the lamp cover, and the lamp board is provided with a light source component, wherein the lamp cover is One piece.
  • the LED lamp comprises a connection chuck
  • the lamp holder and the lamp cover are mounted in the connection chuck
  • the lamp holder is connected to the lamp cover by the connection chuck
  • the connection chuck and the connection A chucking silicone pad is disposed between the lamp holder and the lamp cover, and the connecting chuck is provided with a first receiving hole, and the chuck silicone pad is correspondingly provided with a second receiving hole.
  • the LED lamp comprises a chuck cover that closes the first receiving hole, the chuck cover is fixed on the connecting chuck, and a cover is arranged between the chuck cover and the connecting chuck
  • the silicone pad is provided with a third receiving hole, and the cover silicone pad is correspondingly provided with a fourth receiving hole.
  • the LED lamp includes a waterproof joint through which the electric wire is passed, and the waterproof joint passes through the third receiving hole and is fixed to the chuck cover.
  • the LED lamp comprises a silicone strip disposed in the lamp cover and adhered along the PCB board; the LED lamp comprises a retaining wire clip for fixing the wire, and a retaining wire for fixing the retaining wire clip A screw is inserted through the retaining clip and secured by the retaining clip screw.
  • the LED lamp comprises a power source, and the power source is connected to the terminal through a wire,
  • the terminal is disposed on the PCB board in the LED lamp housing, and the other end of the power cord is located outside the housing of the LED lamp;
  • the LED lamp includes a power card board for fixing the power source, the power card board And being disposed under the PCB board, and being connected to the PCB board;
  • the lamp bayonet is fixed under the power card board by a fixing screw, wherein the fixing screw is a half screw or a snap screw.
  • the invention discloses a method for installing an LED lamp, which comprises:
  • the lamp cover is mounted on the lamp holder, wherein the lamp cover is integrally formed; and the PCB board is mounted between the lamp holder and the lamp cover, and the light board assembly is disposed on the PCB board.
  • the method further comprises: placing the strip of silica gel in the lamp cover and sticking along the PCB board; passing the wires of the LED lamp through the retaining wire clip and fixing by the retaining wire clamp screw.
  • the method further comprises: mounting the lamp holder and the lamp cover in the connection chuck, clamping and connecting the lamp holder and the lamp cover by the connection chuck, and mounting the chuck silicone pad on the connection chuck and the lamp
  • the connection chuck is provided with a first receiving hole
  • the chuck silicone pad is correspondingly provided with a second receiving hole
  • the first receiving hole is closed by the chuck cover, and the A chuck cover is fixed on the connecting chuck
  • a cover silicone pad is disposed between the chuck cover and the connecting chuck
  • the third cover hole is disposed on the chuck cover
  • the cover is on the silicone pad
  • a fourth receiving hole is disposed; the wire in the LED lamp passes through the waterproof joint, and the waterproof joint passes through the third receiving hole and is fixed on the chuck cover.
  • the method further comprises: connecting the power source to the terminal in the LED lamp through the electric wire, the terminal is disposed on the PCB board in the LED lamp housing, and the other end of the power cord is located outside the housing of the LED lamp;
  • the method further includes placing the power card board under the PCB board and connecting with the PCB board; fixing the lamp bayonet to the bottom of the power card board by a fixing screw, wherein the fixing screw is a half-screw or a card Buckle the screw.
  • the LED lamp of the present invention makes the LED installation convenient by modularizing each component. And the modular modules of the LED lights can be directly used as a separate sales method, and the modular after-sales service becomes a reality.
  • FIG. 1(a) and 1(b) are schematic structural views of an LED lamp according to a first embodiment of the present invention
  • FIGS. 2(a) and 2(b) are schematic structural views of an LED lamp according to a second embodiment of the present invention.
  • 3(a) and 3(b) are schematic structural views of an LED lamp according to a third embodiment of the present invention.
  • 4(a) and 4(b) are schematic diagrams showing the structure of an LED lamp according to a fourth embodiment of the present invention.
  • an LED lamp according to a first embodiment of the present invention.
  • These include an aluminum tube 1, a PCB board 2, and an integrally formed PC mask 3, which is typically made of a light transmissive plastic.
  • the LED lamp further comprises a lamp cap 4; a lamp head silicone pad 5; a lamp head door 6 with an M18PG connector; a lamp head door silicone pad 7; a lamp cap fixing portion 8, a model PA3*16; a door screw 9, and the door screw is stuck at the lamp cap On the door, it is not easy to separate and cause the screw to be lost when it is installed twice.
  • the model is BM4*8 type screw; waterproof connector 10; silicone strip 11, solid wire terminal 12; power supply 13, hex nut 14; power card board 15; Bayonet 16; half-tooth screw 17; 2-pin dual-terminal DC line 18; XH-2AWT lying terminal 19; and wire 20.
  • the above components are electrically connected.
  • Figures 1(a) and 1(b) the figure includes all the components shown by the LED lamps, and a schematic view of the LED lamps after assembly and a side view and a plan view.
  • the aluminum tube 1 and the light source are disposed on the PCB board 2, wherein the light source is placed in the aluminum tube 1, and the mask is an integrally formed PC mask placed outside the aluminum tube 1.
  • the base silicone pad 5 is received in the lamp cap 4.
  • the lamp cap 4 is provided with a first receiving hole.
  • the cap silicone pad 5 is provided with a second receiving hole corresponding to the first receiving hole, and is fixed on the aluminum tube 2 through the cap fixing portion.
  • the lamp head door 6 is connected to the lamp cap 4, and the lamp head door silicone pad 7 is received in the lamp cap door 6.
  • the lamp door 6 is provided with a third receiving hole, and the lamp head door silicone pad 7 is opened corresponding to the third receiving hole.
  • the receiving hole is fixed to the base 4 by a door screw.
  • the lamp holder fixing portion may be a screw or other type of fixing member for those skilled in the art, and is not limited to the screw.
  • the door screws for fixing the lamp door can also be replaced by other types of lamp door fixing components, and are not limited to the door screws.
  • the LED lamp includes a waterproof joint 10 through which the electric wire is passed, and the waterproof joint 10 passes through The third receiving hole is fixed to the lamp door 6.
  • the silicone strip 11 is placed in the PC mask 3 and adhered along the PCB board 2, which can effectively improve the heat resistance and moisture resistance of the package and improve the service life of the LED lamp.
  • the power source 13 is connected to the fixed line terminal 12 through a wire, and the fixed line terminal 12 is disposed on the PCB board in the LED lamp housing, and the other end of the power line is located outside the housing of the LED lamp. Further, after the power source 13 is connected to the neutral line N and the zero line E, the fire line L is connected to the LED lamp to provide power for the lamp.
  • the power card board 15 is placed under the PCB board 2 and connected to the PCB board 2.
  • the lamp bayonet 16 is fixed under the power card board 15 by a fixing screw, wherein the fixing screw is a half screw or a snap screw.
  • the snap screw refers to a screw having a bayonet structure, which is simple to assemble and saves material.
  • the LED lamp of the invention has the advantages of convenient installation, waterproofness, high light extraction rate and the like.
  • FIGS. 2(a) and 2(b) are schematic structural views of an LED lamp according to a second embodiment of the present invention. As shown, it includes: an aluminum tube 1, a PCB board 2, and a mask 3. Specifically, the mask 3 is an integrally formed PC mask, which is generally made of a light-transmissive plastic.
  • the LED lamp further comprises a lamp cap 4; a lamp head silicone pad 5; a lamp head door 6 and is equipped with an M18PG connector; a lamp head door silicone pad 7; a M18PG connector 8; a lamp cap fixing portion 9, a model PA3*16; a door screw 10, a model number It is BM4*8, and the door screw is stuck on the lamp door. It is not easy to separate and cause the screw to be lost during the secondary installation.
  • the above components are electrically connected.
  • the figure includes all the components shown by the LED lamps, and a schematic view of the LED lamps after assembly and a side view and a plan view.
  • a power source is placed inside the aluminum tube 1 and placed on the PCB board 2, and the mask 3 is placed outside the aluminum tube 1 and connected to the PCB board 2.
  • the mask 3 may be an integrally formed PC mask.
  • the base silicone pad 5 is received in the lamp cap 4.
  • the lamp cap 4 is provided with a first receiving hole.
  • the cap silicone pad 5 is provided with a second receiving hole corresponding to the first receiving hole, and is fixed on the aluminum tube 2 through the cap fixing portion.
  • the lamp head door 6 is connected to the lamp cap 4, the lamp head door silicone pad 7 is housed in the lamp cap door 6, the lamp head door 6 is provided with an M18PG connector, and the lamp head door silicone pad 7 is coupled with the M18PG connector and the lamp cap door 6, Finally, it is fixed to the base 4 by a door screw 10.
  • the door screw is a BM4*8 type screw.
  • the embodiment is only used for the description of the present invention and cannot be used as the present embodiment. Other types of lamp door fixing components can also be used instead.
  • the connection and assembly method of each element in the LED lamp shown in FIGS. 2(a) and 2(b) is similar to the LED lamp shown in FIGS. 1(a) and 1(b), in order to avoid cumbersomeness, no longer Repeat the description.
  • the LED lamp shown in Figures 2(a) and 2(b) further includes a retaining clip 11 and a retaining clip screw 12. The wires in the LED lamp pass through the retaining wire clamp 11 and are fixed by the retaining wire clamp screw, which can effectively improve the risk of the wire sliding off the lamp at will.
  • FIG. 3(a) and 3(b) are schematic structural views of an LED lamp according to a third embodiment of the present invention. As shown in the figure, it comprises: an aluminum tube 1, a PCB board 2 and a mask 3, and the mask 3 is an integrally formed PC mask, which is generally made of light-transmissive plastic.
  • the LED lamp further comprises a lamp cap 4, a cap silicone pad 5, a cap fixing portion 6, a plastic door 7, a plastic door silicone pad 8, a door screw (half tooth) 9, a model BM4*35, and a door screw stuck at the lamp door Upper, it is not easy to separate and cause loss of screw installation; screw apron 10, PG connector 11, silicone strip 12, five-position terminal 13, power card board 14, terminal screw 15, model PWA3*16, fixed terminal 16, hex nut 17, power supply 18, lamp bayonet 19, half-screw 20, two-pin dual-terminal DC line 21, XH-2AWT horizontally-attached terminal 22, and wire 22.
  • the above components are electrically connected.
  • the figure includes all the components shown by the LED lamps, and a schematic view of the LED lamps after assembly and a side view and a plan view.
  • the connection manner between the aluminum tube 1, the PCB board 2, the mask, the base 4, the base silicone pad 5, and the base fixing portion 6 is as shown in the above-mentioned FIGS. 1(a), 1(b) and 2(a) and 2;
  • the manners described in (b) are the same and will not be described again here.
  • the difference from the above two embodiments is that the plastic door 7, the plastic door silicone pad 8 and the half-shaped door screw are further fixed in the present embodiment.
  • the plastic door 7 is connected to the lamp holder 4, and the plastic door silicone pad 8 is received in the plastic door 7.
  • the plastic door 7 is provided with a receiving hole.
  • the plastic door silicone pad 8 is provided with another receiving hole corresponding to the receiving hole, and passes through the half-shaped door.
  • the screw is fixed to the base 4.
  • the half-shaped door screw is a BM4*35 type screw.
  • the embodiment is only used for the description of the present invention and cannot be limited to the embodiment.
  • the half-toothed door screws can also be replaced with other types of lamp door fixing components.
  • FIGS. 4(a) and 4(b) are schematic diagrams showing the structure of an LED lamp according to a third embodiment of the present invention. As shown, it includes: an aluminum tube 1, a PCB board 2, and a mask 3, wherein the mask 3 is an integrally formed PC mask, which is generally made of a light transmissive plastic.
  • the LED lamp further comprises a lamp cap 4, a lamp cap silicone pad 5, a lamp cap fixing portion 6, a model number PA3*16, a lamp cap door silicone pad 7, a lamp cap door 8, a lamp head door screw 9, a model BM4*8, an AC wire 10; Pacifier terminal 11, fixing clamp 12, fixing clamp 13 , power supply 14; fixing terminal 15, hex nut 16, power card board 17, silicone ring 18, screw rubber 19, model KA4-20; PG connector 20,; lamp bayonet 21, bayonet screw 22, two-pin dual-terminal DC line 23,
  • the XH-2AWT is placed on the terminal 24 and the silicone strip 25.
  • the above components are electrically connected.
  • the figure includes all the components shown by the LED lamps, and a schematic view of the LED lamps after assembly and a side view and a plan view.
  • the aluminum tube 1, the PCB board 2, the mask, the lamp cap 4, the cap silicone pad 5, the cap fixing portion 6, the cap door 8, the cap door silicone pad 7, and the cap door screw 9 (similar to the cap door fixing member)
  • the manner of connection between them is the same as that described above in FIGS. 1(a), 1(b) and 2(a), 2(b), and will not be described herein.
  • the present invention is primarily directed to providing a replaceable component for the accessory of the above embodiments.
  • the terminal screw for fixing the power card in FIG. 3(b) can be replaced with a screw colloid, and the replacement of the fitting of the LED lamp disclosed in this embodiment is common to those skilled in the art. Alternatives are not described here.
  • the various components of the LED lamp can be modularly produced and sold, and similar replacement components are provided between the components, which can be better promoted. application. And the scope of application is wider.
  • the LED lamp disclosed by the invention has the following advantages: the LED lamp disclosed by the invention has larger, more uniform and higher luminous efficiency than the existing ones due to the use of the integrally formed mask; the design is unique in appearance.
  • the LED lamp of the present invention can be installed in a three-phase five-wire system. When multiple LED lamps are connected, different serial directions and modes can be changed at will; the use of the waterproof connector is suitable for the North American installation mode.
  • the luminaires are waterproof and out of the line, and can be replaced with existing North American luminaires and can be waterproofed.
  • the detachable snaps ensure that the luminaires are safer.
  • the assembly process is simplified and the assembly efficiency is improved when the LED lamp is assembled and assembled.
  • the LED lamp disclosed by the invention has a unique heat dissipation mode, and can effectively discharge the heat of the power source directly to the lamp, effectively reducing the heat deposition in the lamp body and increasing the service life of the lamp.
  • the LED lamp of the present invention can eliminate the abnormal noise generated when the lamp body moves by using the arrangement of the wires. Reduce the risk of wire shedding and the risk of wear and tear.
  • the modular design of the LED lights can be directly used as a separate sales method, and the modular after-sales service becomes a reality.

Abstract

一种LED灯以及LED的安装方法，其中LED灯包括：灯座（1）和安装在灯座（1）上的灯罩（3），灯座（1）与灯罩（3）之间设有PCB板（2），PCB板（2）上设有光源组件，灯罩（3）为一体成型。LED灯通过将各元件模块化设计，使得LED安装便捷。且LED灯各个模块，采用模块化设计后可以直接作为一种分开的销售方式，使模块化的售后服务变为现实。

Description

LED灯及LED灯安装方法 技术领域
本发明涉及一种LED灯，尤其涉及一种具有防脱式卡口的LED灯。
背景技术
传统LED灯一般包括基座、两侧端盖和透光灯罩，基座一般由型材制成，基座与透光灯罩大多采用类似型材连接的横向插接方式连接。这种LED灯具有出光效率低，安装复杂以及通用性差等缺点。本发明可以将LED灯各部件模块化增加LED灯的模块化生产与销售，提高性和照明灯具替换的适用性LED灯的多功能的通用。
发明内容
本发明公开了一种LED灯，包括灯座和安装在所述灯座上的灯罩，所述灯座与灯罩之间设有PCB板，所述PCB板上设有光源组件，所述灯罩为一体成型。
优选的，所述LED灯包括连接卡盘，所述灯座与灯罩安装在所述连接卡盘内，由所述连接卡盘将灯座与灯罩连接夹紧，所述连接卡盘与所述灯座和灯罩之间设有卡盘硅胶垫，所述连接卡盘上设有第一收容孔，所述卡盘硅胶垫上对应设置有第二收容孔。
优选的，所述LED灯包括封闭所述第一收容孔的卡盘盖板，所述卡盘盖板固定在所述连接卡盘上，卡盘盖板与连接卡盘之间设有盖板硅胶垫，所述卡盘盖板上设有第三收容孔，所述盖板硅胶垫上对应设有第四收容孔。
优选的，所述LED灯包括可供穿过电线的防水接头，所述防水接头穿过所述第三收容孔，固定在所述卡盘盖板上。
优选的，所述LED灯包括硅胶条，所述硅胶条设置于灯罩内，并沿所述PCB板粘连；所述LED灯包括固定电线的护线夹，和固定所述护线夹的护线夹螺丝，所述电线穿过护线夹，并通过所述护线夹螺丝固定。
优选的，所述LED灯包括电源，所述电源通过电线与接线端子相接，所述 接线端子设置在PCB板上位于LED灯壳体内，所述电源线的另一端位于所述LED灯的壳体外；所述LED灯包括用于固定所述电源的电源卡板，所述电源卡板置于所述PCB板的下方，与所述PCB板相连；所述灯具卡口通过固定螺丝固定在所述电源卡板的下方，其中固定螺丝为半牙螺丝或卡扣螺丝。
本发明公开了一种LED灯安装方法，其中包括：
将灯罩安装在灯座上，其中所述灯罩为一体成型；以及将PCB板安装在灯座与灯罩之间，且所述PCB板上设有光源组件。
优选的，还包括将硅胶条放置在灯罩内，并沿所述PCB板粘连；将LED灯的电线穿过护线夹，并通过护线夹螺丝固定。
优选的，还包括将所述灯座与灯罩安装在连接卡盘内，由所述连接卡盘将灯座与灯罩连接夹紧，将卡盘硅胶垫安装在所述连接卡盘与所述灯座和灯罩之间，所述连接卡盘上设有第一收容孔，所述卡盘硅胶垫上对应设置有第二收容孔；用卡盘盖板封闭所述第一收容孔，并将所述卡盘盖板固定在所述连接卡盘上，卡盘盖板与连接卡盘之间设有盖板硅胶垫，所述卡盘盖板上设有第三收容孔，所述盖板硅胶垫上对应设有第四收容孔；将LED灯内电线的穿过防水接头，所述防水接头穿过所述第三收容孔，固定在所述卡盘盖板上。
优选的，还包括将电源通过电线与LED灯内的接线端子相接，所述接线端子设置在PCB板上位于LED灯壳体内，所述电源线的另一端位于所述LED灯的壳体外；还包括将所述电源卡板置于所述PCB板的下方，与所述PCB板相连；将灯具卡口通过固定螺丝固定在所述电源卡板的下方，其中固定螺丝为半牙螺丝或卡扣螺丝。。
本发明中的LED灯通过将各元件模块化设计，使得LED安装便捷。且LED灯各个模块，采用模块化设计后可以直接作为一种分开的销售方式，且模块化的售后服务变为现实。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1(a)、1(b)为本发明第一种实施例提供的LED灯的结构示意图；
图2(a)、2(b)为本发明第二种实施例提供的LED灯的结构示意图；
图3(a)、3(b)为本发明第三种实施例提供的LED灯的结构示意图；
图4(a)、4(b)为本发明第四种实施例提供的LED灯的结构示意图。
具体实施例
下面结合附图和具体实施例对本发明的技术方案作进一步更详细的描述。显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例，都应属于本发明保护的范围。
如图1(a)、1(b)所示，本发明第一种实施例提供的LED灯。其中包括铝管1，PCB板2以及一体成型的PC面罩3，PC面罩3一般采用透光的塑料制成。该LED灯还包括有灯头4；灯头硅胶垫5；灯头门6，配有M18PG接头；灯头门硅胶垫7；灯头固定部8，型号为PA3*16；门螺丝9，且门螺丝卡在灯头门上，不易单个分离造成螺丝二次安装时丢失，型号为BM4*8型螺丝；防水连接头10；硅胶条11，固线端子12，；电源13，六角螺母14；电源卡板15；灯具卡口16；半牙螺丝17；2管脚双端子DC线18；XH-2AWT卧贴端子19；以及线材20。以上元件电性连接。如图1(a)、1(b)所示，图中包括有LED灯所示的所有部件，以及该LED灯组装完成后的示意图以及侧视图和俯视图。
具体地，在一个是实施例中，铝管1和光源设置在PCB板2上，其中光源置于铝管1内，而面罩为一体成型的PC面罩置于铝管1的外部。进一步的灯头硅胶垫5收容在灯头4内，灯头4上开设有一个第一收容孔，灯头硅胶垫5对应第一收容孔开设有第二收容孔，通过灯头固定部固定在铝管2上。进一步的，灯头门6与灯头4相连，灯头门硅胶垫7收容在灯头门6内，灯头门6上开设有第三收容孔，灯头门硅胶垫7对应所述第三收容孔开设有第四收容孔，通过门螺丝固定在灯头4上。对于本领域的技术人员来说灯头固定部可以是螺丝或者其他类型的固定元件，并不局限于螺丝。而用于固定灯头门的门螺丝也可用其他类型的灯头门固定元件替代，并不局限于门螺丝。通过上述各模块化的部件，使得LED灯的安装更为便捷，同时也有利于灯具的模块化销售。
进一步地，LED灯包括可供穿过电线的防水接头10，防水接头10穿过上 述第三收容孔，固定在灯头门6上。硅胶条11置于PC面罩3内，并沿PCB板2粘连，可以有效改善封装的耐热性和耐湿性，提高LED灯的使用寿命。电源13通过电线与固线端子12相接，固线端子12设置在PCB板上位于LED灯壳体内，电源线的另一端位于所述LED灯的壳体外。进一步地，电源13接好中性线N、零线E后，火线L连接LED灯具为灯具提供电能。电源卡板15置于PCB板2的下方，与PCB板2相连。灯具卡口16通过固定螺丝固定在电源卡板15的下方，其中固定螺丝为半牙螺丝或卡扣螺丝。卡扣螺丝是指具有卡口式结构的螺丝，装配简单，且节省材料。
上述各元件之间连接后，即完成组装，组装完成示意图如图1(b)所示。本发明的LED灯，安装便捷，具有防水，高出光率等优点。
图2(a)、2(b)为本发明第二种实施例提供的LED灯的结构示意图。如图所示，其中包括：包括铝管1，PCB板2以及面罩3，具体的，面罩3为一体成型的PC面罩，一般采用透光的塑料制成。该LED灯还包括有灯头4；灯头硅胶垫5；灯头门6，并配有M18PG接头；灯头门硅胶垫7；M18PG接头8；灯头固定部9，型号为PA3*16；门螺丝10，型号为BM4*8，且门螺丝卡在灯头门上，不易单个分离造成螺丝二次安装时丢失；护线夹11；护线夹螺丝12；硅胶条13；电源14；固线端子15，六角螺母16；电源卡板17；灯具卡口18；卡口螺丝19；两管脚双端子DC线20；XH-2AWT卧贴端子21；以及线材22。以上元件电性连接。如图2(a)、2(b)所示，图中包括有LED灯所示的所有部件，以及该LED灯组装完成后的示意图以及侧视图和俯视图。
具体地，电源置于铝管1的内部，并设置在PCB板2上，面罩3置于铝管1的外部并与PCB板2相连。其中，面罩3可以是一体成型的PC面罩。进一步的灯头硅胶垫5收容在灯头4内，灯头4上开设有一个第一收容孔，灯头硅胶垫5对应第一收容孔开设有第二收容孔，通过灯头固定部固定在铝管2上。进一步的，灯头门6与灯头4相连，灯头门硅胶垫7收容在灯头门6内，灯头门6上配有M18PG接头，灯头门硅胶垫7对应配有M18PG接头与灯头门6相耦接，最后通过门螺丝10固定在灯头4上。在本是实施例中，门螺丝采用的是BM4*8型螺丝，对于本领域的技术人员而言，本实施例仅用于对本发明的说明而不能作为对本实施例的现在，这里的门螺丝也可以用其他类型的灯头门固定部件替代。
进一步地，图2(a)、2(b)所示的LED灯中各元件的连接与组装方法与图1(a)、1(b)所示的LED灯类似，为避免累赘，不再重复描述。有利地，图2(a)、2(b)所示的LED灯中还包括有护线夹11，护线夹螺丝12。LED灯中的电线穿过护线夹11并通过护线夹螺丝固定，可有效的改善电线随意滑落灯风险。
图3(a)、3(b)为本发明第三种实施例提供的LED灯的结构示意图。如图所示，其中包括：包括铝管1，PCB板2以及面罩3，面罩3为一体成型的PC面罩，一般采用透光的塑料制成。该LED灯还包括有灯头4，灯头硅胶垫5，灯头固定部6，塑料门7，塑料门硅胶垫8，门螺丝(半牙)9，型号为BM4*35，且门螺丝卡在灯头门上，不易单个分离造成螺丝二次安装时丢失；螺丝胶圈10，PG接头11，硅胶条12，五位接线端子13，电源卡板14，端子螺丝15，型号为PWA3*16，固线端子16，六角螺母17，电源18，灯具卡口19，半牙螺丝20，两管脚双端子DC线21，XH-2AWT卧贴端子22，以及线材22。以上元件电性连接。如图3(a)、3(b)所示，图中包括有LED灯所示的所有部件，以及该LED灯组装完成后的示意图以及侧视图和俯视图。
具体地，铝管1、PCB板2、面罩、灯头4、灯头硅胶垫5、灯头固定部6之间的连接方式与上述图1(a)、1(b)和图2(a)、2(b)中描述的方式相同，在此不再赘述。与上述两个实施例区别在于，本实施中采用塑料门7、塑料门硅胶垫8以及半牙型门螺丝进一步的固定的灯头。其中塑料门7与灯头4相连，塑料门硅胶垫8收容在塑料门7内，塑料门7上开设有收容孔，塑料门硅胶垫8对应收容孔开设有另一个收容孔，通过半牙型门螺丝固定在灯头4上。在本实施例中，半牙型门螺丝采用的是BM4*35型螺丝，对于本领域的技术人员而言，本实施例仅用于对本发明的说明而不能作为对本实施例的限制，这里的半牙型门螺丝也可以用其他类型的灯头门固定部件替代。
图4(a)、4(b)为本发明第三种实施例提供的LED灯的结构示意图。如图所示，其中包括：包括铝管1，PCB板2以及面罩3，其中面罩3为一体成型的PC面罩，一般采用透光的塑料制成。该LED灯还包括有灯头4，灯头硅胶垫5，灯头固定部6，型号为PA3*16；灯头门硅胶垫7，灯头门8，灯头门螺丝9，型号为BM4*8；AC线材10；奶嘴接线头11，固线夹12，固线夹螺丝13，电源14；固线端子15，六角螺母16，电源卡板17，硅胶圈18，螺丝胶粒19，型号为KA4-20；PG接头20，；灯具卡口21，卡口螺丝22，两管脚双端子DC线23， XH-2AWT卧贴端子24以及硅胶条25。以上元件通过电性连接。如图4(a)、4(b)所示，图中包括有LED灯所示的所有部件，以及该LED灯组装完成后的示意图以及侧视图和俯视图。
具体地，铝管1、PCB板2、面罩、灯头4、灯头硅胶垫5、灯头固定部6、灯头门8、灯头门硅胶垫7以及灯头门螺丝9(类同于灯头门固定部件)之间的连接方式与上述图1(a)、1(b)和图2(a)、2(b)中描述的方式相同，在此不再赘述。本发明主要是针对上述实施例中的配件提供了可替换元件。在本发明中可将图3(b)中的用于固定电源卡板的端子螺丝替换成螺丝胶粒，本实施例中公开的LED灯的配件的替换对于本领域的技术人员是常见的一种替换方式，在此不再描述。上述实施例仅仅作为对于公开的防水LED灯的一部分实施例，通过公开的实施例可知，LED灯的各个部件可以模块化生产销售，且各部件之间具有相似可替换元件，可以更好的推广应用。并且应用范围更广。
通过本发明公开的LED灯，具有以下诸多优点：由于采用一体成型的面罩，本发明公开的LED灯在出光上比现有的同类更大、更均匀、光效更高；外观上设计独特，可在实际应用要求变换安装；由于本发明的LED灯采用三相五线制安装，当连接多个LED灯时，可随意变换不同的串接方向和模式；防水接头的使用，适合北美安装方式的灯具背后防水出线，且可以随意替换现有的北美灯具，并可以防水；最后.防脱式卡扣可以保证灯具更安全。另外除了提升LED灯效率以及便利外，在生产组装LED灯时，简化了组装程序，提高了组装效率。另外卡板的模块化生产更具灵活性和功能变换。还有本发明公开的LED灯具有独特的散热方式，可以有效把电源的热直排到灯外，有效的降低了灯体内热沉积，增加灯具使用寿命。
本发明中的LED灯通过使用线材的排布可以排除灯体移动时产生的异响。降低线材脱落风险和磨损破裂风险。而LED灯各个模块，采用模块化设计可以直接作为一种分开的销售方式，且模块化的售后服务变为现实。
以上所揭露的仅为本发明实施例中的较佳实施例而已，当然不能以此来限定本发明之权利范围，因此依本发明权利要求所作的等同变化，仍属本发明所涵盖的范围。

Claims (10)

  1. 一种LED灯，其特征在于，包括灯座和安装在所述灯座上的灯罩，所述灯座与灯罩之间设有PCB板，所述PCB板上设有光源组件，所述灯罩为一体成型。
  2. 根据权利要求1所述的LED灯，其特征在于，所述LED灯包括连接卡盘，所述灯座与灯罩安装在所述连接卡盘内，由所述连接卡盘将灯座与灯罩连接夹紧，所述连接卡盘与所述灯座和灯罩之间设有卡盘硅胶垫，所述连接卡盘上设有第一收容孔，所述卡盘硅胶垫上对应设置有第二收容孔。
  3. 根据权利要求2所述的LED灯，其特征在于，所述LED灯包括封闭所述第一收容孔的卡盘盖板，所述卡盘盖板固定在所述连接卡盘上，卡盘盖板与连接卡盘之间设有盖板硅胶垫，所述卡盘盖板上设有第三收容孔，所述盖板硅胶垫上对应设有第四收容孔。
  4. 根据权利要求3所述的LED灯，其特征在于，所述LED灯包括可供穿过电线的防水接头，所述防水接头穿过所述第三收容孔，固定在所述卡盘盖板上。
  5. 根据权利要求1所述的LED灯，其特征在于，所述LED灯包括硅胶条，所述硅胶条设置于灯罩内，并沿所述PCB板粘连；所述LED灯包括固定电线的护线夹，和固定所述护线夹的护线夹螺丝，所述电线穿过护线夹，并通过所述护线夹螺丝固定。
  6. 根据权利要求1所述的LED灯，其特征在于，所述LED灯包括电源，所述电源通过电线与接线端子相接，所述接线端子设置在PCB板上位于LED灯壳体内，所述电源线的另一端位于所述LED灯的壳体外；所述LED灯包括用于固定所述电源的电源卡板，所述电源卡板置于所述PCB板的下方，与所述PCB板相连；所述灯具卡口通过固定螺丝固定在所述电源卡板的下方，其中固定螺丝为半牙螺丝或卡扣螺丝。
  7. 一种LED灯安装方法，其特征在于，其中包括：
    将灯罩安装在灯座上，其中所述灯罩为一体成型；以及
    将PCB板安装在灯座与灯罩之间，且所述PCB板上设有光源组件。
  8. 根据权利要求11所述的LED灯安装方法，其特征在于，还包括将硅胶条放置在灯罩内，并沿所述PCB板粘连；将LED灯的电线穿过护线夹，并通过护 线夹螺丝固定。
  9. 根据权利要求11所述的LED灯安装方法，其特征在于，还包括：将所述灯座与灯罩安装在连接卡盘内，由所述连接卡盘将灯座与灯罩连接夹紧，将卡盘硅胶垫安装在所述连接卡盘与所述灯座和灯罩之间，所述连接卡盘上设有第一收容孔，所述卡盘硅胶垫上对应设置有第二收容孔；用卡盘盖板封闭所述第一收容孔，并将所述卡盘盖板固定在所述连接卡盘上，卡盘盖板与连接卡盘之间设有盖板硅胶垫，所述卡盘盖板上设有第三收容孔，所述盖板硅胶垫上对应设有第四收容孔；将LED灯内电线的穿过防水接头，所述防水接头穿过所述第三收容孔，固定在所述卡盘盖板上。
  10. 根据权利要求11所述的LED灯安装方法，其特征在于，还包括：将电源通过电线与LED灯内的接线端子相接，所述接线端子设置在PCB板上位于LED灯壳体内，所述电源线的另一端位于所述LED灯的壳体外；还包括将所述电源卡板置于所述PCB板的下方，与所述PCB板相连；将灯具卡口通过固定螺丝固定在所述电源卡板的下方，其中固定螺丝为半牙螺丝或卡扣螺丝。
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