WO2018058931A1 - Electric rubber cutter - Google Patents
Electric rubber cutter Download PDFInfo
- Publication number
- WO2018058931A1 WO2018058931A1 PCT/CN2017/079470 CN2017079470W WO2018058931A1 WO 2018058931 A1 WO2018058931 A1 WO 2018058931A1 CN 2017079470 W CN2017079470 W CN 2017079470W WO 2018058931 A1 WO2018058931 A1 WO 2018058931A1
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- WIPO (PCT)
- Prior art keywords
- blade
- push
- pull rod
- housing
- hole
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G23/00—Forestry
- A01G23/10—Tapping of tree-juices, e.g. caoutchouc, gum
- A01G23/12—Knives or axes for tapping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Definitions
- the invention relates to the technical field of natural rubber tapping, in particular to an electric tapping machine.
- tapping operation In the natural rubber industry, the tapping operation is generally performed manually.
- the tapping knife used in the tapping operation generally adopts a V-shaped or 7-shaped tapping knife. After several decades of training, the technical examination is qualified before the job can be tapped.
- the manual tapping technology is difficult and labor intensive. It requires a large number of skilled workers, high labor costs, and the efficiency of tapping and tapping quality will decrease after the fatigue of the staff, and the production requirements cannot be met.
- the present invention provides an electric tapping machine to reduce the technical difficulty and labor intensity of tapping, improve the efficiency of tapping, and greatly save labor costs.
- the present invention provides the following technical solutions:
- An electric tapping machine comprising:
- a push-pull rod that drives the blade to reciprocate linearly, and the push-pull rod is driven by a driving device
- a handle that is coupled to the drive.
- the driving device comprises:
- a motor disposed within the housing
- An eccentric wheel an upper end of the eccentric is connected to the motor, and the eccentric is fixed to the housing by a bearing;
- a transmission rod disposed coaxially with the push-pull rod, one end of the transmission rod is provided with a first mounting hole that cooperates with the eccentric wheel, and the other end of the transmission rod is provided with a second installation on the push-pull rod Hole-fitted connection post.
- the handle is fixedly connected to the housing, the handle is a hollow handle, and a cavity of the handle communicates with a lumen of the housing.
- the blade is an L-shaped blade, and the blade includes a first blade, a second blade and a third blade, the first blade is connected at one end to the push-pull rod, and the other end is connected One end of the second blade is connected, the other end of the second blade is connected to the third blade, the second blade is a fan blade, and the second blade is a curved blade, the second blade
- the arc opening direction faces the first blade, the number of the second blades is two, and two of the second blades are oppositely arranged, and the two second blades have a smaller arc edge size
- One end is connected, the third blade is obliquely arranged toward the first blade, and the number of the third blades is also two.
- a limiting device for controlling the cutting depth and the cutting thickness of the blade is further included, and the limiting device comprises:
- the housing is provided with a first chute for engaging the vertical adjustment slider for sliding the vertical adjustment slider up and down in a direction perpendicular to the push-pull rod, a first adjustment hole for adjusting a position of the vertical adjustment slider in a vertical direction is disposed on the vertical adjustment slider, and a first eccentric bolt is disposed in the first adjustment hole;
- a horizontal adjustment slider disposed on a side of the vertical adjustment slider away from the housing, the horizontal adjustment slider including an installation in parallel with the push-pull rod and connected to the vertical adjustment slider a plate and a guide post disposed perpendicularly to the mounting plate, a side of the mounting plate that mates with the vertical adjustment slider is provided with a raised strip, the raised strip is disposed in parallel with the push-pull rod,
- the vertical adjustment slider is provided with a second sliding slot for engaging the protruding strip for horizontal sliding of the protruding strip, the mounting plate a second adjustment hole for adjusting a position of the horizontal adjustment slider in a horizontal direction, a second eccentric bolt disposed in the second adjustment hole, and a horizontal guide hole disposed in the guide post, the guide a hole perpendicular to the push-pull rod;
- the limiting rod includes a mounting section and a limiting section, wherein the mounting section is inserted into the guiding hole, and a sidewall of the guiding hole is disposed for guiding the mounting section along the guiding a third adjusting hole sliding in the axial direction of the hole, wherein the third adjusting hole is provided with a third eccentric bolt, the limiting segment is inclined downward with respect to the mounting portion, and the end of the limiting segment can be The end of the first blade, the second blade and the third blade abut.
- the two sides of the housing are provided with a first sliding groove that cooperates with the first protruding strip of the vertical adjusting slider.
- the length of the first blade near the side of the limiting rod is longer than the length of the first blade away from the side of the limiting rod.
- the method further comprises:
- a guide sleeve is provided in the housing for guiding the reciprocating motion of the push-pull rod and the transmission rod, and the guide sleeve is fixedly connected to the inner wall of the housing.
- the blades are provided with blades at both sides in the longitudinal direction.
- the housing is provided with a heat dissipation hole
- the handle is provided with a power switch
- an electronic controller is disposed in the cavity of the handle.
- the electric tapping machine comprises a blade, a push-pull rod and a handle, and the push-pull rod is linearly reciprocated under the action of the driving device.
- the driving device drives the push-pull rod to make a linear reciprocating motion, and then the push-pull rod drives the blade to perform a linear reciprocating motion for the tapping operation.
- the cutting operation of the blade is realized by driving the push-pull rod by the driving device, which reduces the labor intensity by manual manual tapping in the prior art, and improves the tapping of the rubber to some extent. Work efficiency and quality.
- FIG. 1 is a schematic structural view of an electric tapping machine according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view of an electric tapping machine according to an embodiment of the present invention.
- FIG. 3 is a schematic structural view of a blade of an electric tapping machine according to an embodiment of the present invention.
- FIG. 4 is a schematic structural view of a limiting rod of an electric tapping machine according to an embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a vertical adjustment slider of an electric tapping machine according to an embodiment of the present invention.
- FIG. 6 is a front elevational view of a vertical adjustment slider of an electric rubber tapping machine according to an embodiment of the present invention.
- FIG. 7 is a schematic structural view of a horizontal adjustment slider of an electric tapping machine according to an embodiment of the present invention.
- FIG. 8 is a schematic structural view of a transmission rod of an electric tapping machine according to an embodiment of the present invention.
- FIG. 9 is a schematic structural view of a push-pull rod of an electric tapping machine according to an embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of an eccentric wheel of an electric rubber tapping machine according to an embodiment of the present invention.
- the invention discloses an electric tapping machine, which reduces the technical difficulty and manual labor intensity of tapping, improves the efficiency of tapping, and greatly saves labor cost.
- FIG. 1 is a schematic structural view of an electric tapping machine according to an embodiment of the present invention
- FIG. 2 is a cross-sectional view of an electric tapping machine according to an embodiment of the present invention
- FIG. 4 is a schematic structural view of a limiting rod of the electric tapping machine according to an embodiment of the present invention
- FIG. 5 is a vertical adjusting slider of the electric tapping machine according to an embodiment of the present invention
- FIG. 6 is a front view of a vertical adjustment slider of the electric tapping machine according to an embodiment of the present invention
- FIG. 7 is a schematic structural view of a horizontal adjustment slider of the electric tapping machine according to an embodiment of the present invention
- FIG. 9 is a schematic structural view of a push-pull rod of an electric tapping machine according to an embodiment of the present invention
- FIG. 10 is a schematic structural view of an electric eccentric of an electric tapping machine according to an embodiment of the present invention; Schematic.
- the invention discloses an electric tapping machine, comprising a blade 1, a push-pull rod 2 and a handle 3.
- the blade 1 is used for performing a tapping operation, and the blade 1 is provided with a blade edge;
- the push-pull rod 2 is linearly reciprocated under the action of the driving device, and the push-pull rod 2 drives the blade 1 to perform linear reciprocating motion to realize cutting of the bark;
- the handle 3 is connected to the driving device, which can facilitate the operation of the electric tapping machine by the worker and avoid damage to the worker.
- the tapping action of the blade 1 in the electric tapping machine provided by the solution is realized by a driving device, and the driving device is connected with the power source.
- the staff only needs to place the blade 1 in the position to be tapped, and start the driving device.
- the driving device drives the push-pull rod 2 to make a linear motion, and then the push-pull rod 2 drives the blade 1 to perform linear motion, and the blade 1 automatically cuts the bark without manual work. Apply force to the electric tapping machine, which reduces the labor intensity of the tapping operation.
- the flat cutting type cutting method is adopted, and the blade 1 is parallel cut along the surface of the bark instead of rolling cutting, so that the problem of the old rubber wire wrapping knife can be effectively avoided, and the head and tail cutting is ensured in place.
- the blade 1 is parallel to the surface of the bark during operation, and the cut bark is in the form of a sheet, the cutting surface is smooth, and there is no debris, thereby ensuring the quality of the glue.
- the driving device of the electric tapping machine of the present invention comprises a housing, a motor 4, an eccentric wheel 8 and a transmission rod 9.
- the housing protects the motor 4, the eccentric 8, the push-pull rod 2 and the transmission rod 9, and the motor 4 is mounted inside the housing.
- the motor 4 drives the eccentric wheel 8 to rotate, and the eccentric wheel 8 drives the transmission rod 9 to move, and the transmission rod 9
- the push rod 2 is driven to move, and the motor 4 is a power device of the electric tapping machine.
- the motor 4 is a small high-energy brushless DC motor.
- the eccentric wheel 8 functions to connect the motor 4 and the transmission rod 9.
- One end of the transmission rod 9 is provided with a first mounting hole with which the eccentric wheel 8 is engaged, and the other end is provided with a connecting post that cooperates with the second mounting hole of the push-pull rod.
- the solution converts the rotation of the motor into a reciprocating motion of the transmission rod 9 via the eccentric 8 .
- the transmission rod 9 is arranged coaxially with the push-pull rod 2.
- the upper end of the eccentric wheel 8 is fixedly connected to the motor 4 by screws, and is fixed to the casing through a bearing to prevent polarization of the eccentric wheel 8 during operation of the motor.
- the lower end of the eccentric wheel 8 is engaged with the first mounting hole of the transmission rod 9, the eccentric wheel
- the lower end of the 8 is connected to the transmission rod 9, and the lower end of the eccentric 8 is also fixed in the housing by bearings.
- the bearing can reduce the friction coefficient and polarization coefficient during the rotation of the eccentric wheel to ensure the rotation accuracy.
- the push-pull rod 2 has a rectangular parallelepiped shape, one end is connected to the blade by a bolt, and the other end is engaged with the connecting post of the transmission rod 9.
- the driving device can also be a hydraulic cylinder, and the linear reciprocating motion of the push-pull rod 2 is realized by the expansion and contraction of the piston rod of the hydraulic cylinder.
- the housing is a two-piece housing, and the housing includes a first housing and a second housing.
- the first housing and the second housing cover the motor 4 and the eccentric 8 to form a closed space.
- the first housing and the second housing have the same shape, and the connection between the first housing and the second housing is achieved by bolts, which facilitates assembly and disassembly of the first housing and the second housing.
- the handle 3 is fixedly connected to the housing, and the handle 3 is a hollow handle, and the cavity of the handle 3 communicates with the inner cavity of the housing.
- An electronic controller and a power cord are disposed in the hollow handle 3, and are electrically connected to the motor 4 in the housing.
- the handle 3 is integrally formed with the housing, and the handle 3 includes a first handle 3 and a second handle 3.
- the first handle 3 is integrally formed with the first housing, and the second handle 3 is integrally formed with the second housing. The method can reduce the processing cost of the electric tapping machine.
- the blade 1 is an L-shaped blade, and the blade includes a first blade 11, a second blade 12, and a third blade 13.
- the first blade 11 is connected to the push-pull rod 2 at one end, and the other end is connected to one end of the second blade 12, and the second blade 12 is connected.
- One end is connected to the first blade 11 and the other end is connected to the third blade 13.
- One end of the third blade 13 is connected to the second blade 12, and the other end is suspended.
- the first blade 11, the second blade 12 and the third blade 13 are suspended.
- the overall composition of the L-shaped blade is an L-shaped blade, and the blade includes a first blade 11, a second blade 12, and a third blade 13.
- the second blade 12 is a fan-shaped blade, and the second blade 12 is a curved blade, that is, the second blade 1 is a combination of a fan shape and an arc shape, and the circular arc opening direction of the second blade 12 faces the first blade.
- the number of the two blades 12 is two, and the two second blades 12 are oppositely arranged, and the ends of the two second blades 12 having the smaller circular arc sides are connected.
- the third blade 13 is disposed obliquely toward the first blade 11, that is, the third blade 13 is projected on the first blade 11 to fall on the plane in which the first blade 11 is located, the third blade 13 is a planar blade, and the third blade 13 is The number is two and is respectively connected to the corresponding second blade 12.
- the first blade 11 is used for horizontal cutting of the bark.
- This arrangement of the blade 1 enables sheet cutting of the bark, and the second blade 12 and the third blade 13 serve to effectively separate portions of the length of the cut bark from adjacent bark to ensure separation.
- the cutting surface is smooth.
- the second blade 12 is also disposed obliquely with respect to the first blade 11, and the oblique direction of the second blade 12 faces the first blade 11.
- the angle of inclination of the second blade 12 and the third blade 13 with respect to the vertical direction is 2-3°, ensuring that only the blade edge of the first blade 11 is in contact with the bark and the trunk during the tapping process, avoiding the second blade 12 and the first blade The secondary damage caused by the friction between the three blades 13 and the trunk or bark and the milk tube extrusion.
- the electric tapping knife provided by the solution further comprises a limiting device 7 for controlling the cutting depth and the cutting thickness of the blade 1, so as to avoid damage to the gum tree due to the deep cutting depth of the blade 1, and avoiding the excessively thick bark per cut. The bark is consumed quickly.
- the limiting device 7 includes a vertical adjustment slider 72, a horizontal adjustment slider 71, and a limit lever 73.
- the vertical adjustment slider 72 is arranged in parallel with respect to the push-pull rod 2, and the housing is provided with a first slide that cooperates with the vertical adjustment slider 72 for the vertical adjustment slider 72 to slide up and down in a direction perpendicular to the push-pull rod 2 a slot, the vertical adjustment slider 72 is provided with a first adjustment hole for adjusting the position of the vertical adjustment slider 72 in the vertical direction, and the first adjustment hole is provided with a first eccentric bolt to loosen the first eccentric bolt
- the vertical adjustment slider 72 slides up and down in the vertical direction, and the sliding direction is perpendicular to the push-pull rod 2;
- the limiting rod 73 is L-shaped and arranged perpendicular to the push-pull rod 2.
- the limiting rod 73 includes a mounting section and a limiting section.
- the mounting section is inserted in the guiding hole, and the side wall of the guiding hole is provided for guiding the mounting section along the guiding hole a third adjusting hole that slides in the axial direction of the hole, and a third eccentric bolt is disposed in the third adjusting hole, and the limiting segment is inclined downward with respect to the mounting portion.
- the mounting segment and the limiting segment are located on the same plane. Upper, but the upper end and the lower end of the limiting section are inclined downward with respect to the upper end and the lower end of the mounting section. For details, see FIG. 4 .
- the downward inclination angle of the limiting section is consistent with the inclination angle of the third blade 13 .
- the end of the segment can be abutted against the end of the first blade 11, the second blade 12 and the third blade 13, and the end width of the stop segment is equal to the distance between the third blade 13 and the first blade 11.
- the limit lever 73 is defined to define the blade 1 in the up, down, front and rear, and left and right directions.
- the vertical adjusting slider moves up and down in the vertical direction through the first eccentric bolt and the first adjusting hole, thereby realizing the vertical movement of the limiting rod in the vertical direction, and adjusting the position of the limiting rod and the vertical direction of the blade.
- the mounting plate can be moved along the length of the push-pull rod 2 through the second eccentric bolt and the second adjusting hole, thereby realizing the movement of the limiting rod along the length of the push-pull rod 2, and adjusting the distance between the limiting rod and the blade.
- the limiting rod slides back and forth along the guiding hole of the guiding column through the third adjusting hole and the third eccentric bolt, and the limiting rod slides in the guiding hole to adjust the relative position between the end of the limiting rod and the third blade 13.
- the vertical movement direction is named as the Y-axis direction (vertical direction, up and down motion)
- the length of the push-pull rod 2 extends in the X-axis direction (horizontal direction, left-right movement)
- the length of the second mounting plate extends in the Z-axis direction.
- Direction perpendicular to the direction of the housing, moving back and forth
- the limit lever can be transported separately on the X-axis
- Y-axis and Z-axis Move, realize position adjustment in six directions, adjust the relative position of the limit rod and the blade 1 as needed, ensure the cutting depth and thickness of the tapping operation, avoid the damage of the rubber tree formation layer, and easily meet the tapping index requirements.
- the edges of the raised strips are all circular arcs, and the inner wall of the second sliding slot is also circular arc shaped, and the vertical adjusting slider is closely matched with the first sliding slot, the protruding strip and the second The chutes are closely matched.
- two first chutes are symmetrically arranged on both sides of the casing, and the worker uses an electric tapping knife to cut from the upper end of the rubber tree to the lower end.
- the worker compares the tapping operation from top to bottom. Difficult, at this time, the limiting device can be installed on the first sliding slot on the opposite side, and the blade is replaced, that is, the limiting device and the blade are mirror-symmetrically exchanged, and the tapping direction at this time can facilitate the worker to proceed from the bottom.
- the tapping operation is carried out to ensure the quality of the tapping.
- the length of the first blade 11 near the limiting rod 73 is longer than the length of the first blade away from the limiting rod 73.
- the second blade 12 and the third blade 13 Closer to the limit rod, ensure that only the second blade edge is in contact with the trunk and bark during the tapping process, avoiding contact between the second and third blade bodies and the trunk or bark, causing secondary injury and milk tube extrusion. Pressure.
- the electric tapping machine further comprises: a guiding sleeve 5.
- the guiding sleeve 5 is disposed in the housing to guide and fix the reciprocating motion of the push-pull rod 2 and the transmission rod 9, ensuring that the transmission rod 9 only linearly reciprocates along the X-axis within the guiding sleeve 5, preventing the transmission rod 9 from being in the Y-axis and Vibration on the Z-axis ensures smooth cutting surface and ensures the effect of tapping operation.
- the guide sleeve 5 is fixedly coupled to the housing, ie the guide sleeve 5 does not move with the movement of the push rod 2 and the transfer rod.
- the guide sleeve 5 is snap-fitted to the housing.
- a heat dissipation hole is arranged on the housing to realize effective heat dissipation of the motor 4 and prolong the service life of the motor 4.
- the handle 3 is provided with a power switch 6, the power switch 6 controls the operation of the motor 4, the worker manually presses the power switch 6, the motor 4 is energized, the worker cancels the pressing force of the power switch 6, and the motor 4 is powered off and stops.
- the electronic controller is communicatively coupled to the motor 4 to provide a pulsed electrical signal and energy to the motor 4 to regulate the operation of the motor 4.
- the blade 1 reciprocates during the tapping process, in order to further improve the working efficiency of the electric tapping machine
- the blade is provided on both sides in the longitudinal direction of the blade 1, and further, the blade 1, the second blade 12, and the third blade 13 are provided on both sides with a blade.
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Abstract
An electric rubber cutter, comprising a blade (1), a push-pull rod (2), and a handle (3). The push-pull rod (2) makes linear back-and-forth movements under the effect of an actuating apparatus. During a rubber cutting operation, a staff member is required merely to hold the handle (3), the actuating apparatus actuates the push-pull rod (2), and the push-pull rod (2) thus drives the blade (1) to make linear back-and-forth movements for cutting rubber. Compared with the prior art in which rubber is cut by means of manual labor, manual labor intensity is reduced, and the work efficiency and quality of rubber cutting are increased to a certain extent.
Description
本申请要求于2016年9月28日提交中国专利局、申请号为201610859009.7、发明名称为“一种电动割胶机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. Serial No. No. No. No. No. No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
本发明涉及天然橡胶割胶技术领域,特别涉及一种电动割胶机。The invention relates to the technical field of natural rubber tapping, in particular to an electric tapping machine.
天然橡胶产业中,一般通过人工手动进行割胶操作,割胶操作采用的割胶刀一般采用V形或7形割胶刀,人工经过数十天培训,技术考核合格后才能上岗进行割胶作业。In the natural rubber industry, the tapping operation is generally performed manually. The tapping knife used in the tapping operation generally adopts a V-shaped or 7-shaped tapping knife. After several decades of training, the technical examination is qualified before the job can be tapped.
人工割胶技术难度高,劳动强度大,需要大量的技术工人,人力成本高,且工作人员疲劳之后割胶效率和割胶质量都会下降,不能满足生产要求。The manual tapping technology is difficult and labor intensive. It requires a large number of skilled workers, high labor costs, and the efficiency of tapping and tapping quality will decrease after the fatigue of the staff, and the production requirements cannot be met.
因此,如何降低割胶的技术难度和人工劳动强度,提高割胶的效率,大幅节约人力成本,成为本领域技术人员亟待解决的技术问题。Therefore, how to reduce the technical difficulty of the tapping and the labor intensity, improve the efficiency of the tapping, and greatly save the labor cost, has become a technical problem to be solved by those skilled in the art.
发明内容Summary of the invention
有鉴于此,本发明提供了一种电动割胶机,以降低割胶的技术难度和人工劳动强度,提高割胶的效率,大幅节约人力成本。In view of this, the present invention provides an electric tapping machine to reduce the technical difficulty and labor intensity of tapping, improve the efficiency of tapping, and greatly save labor costs.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电动割胶机,包括:An electric tapping machine comprising:
用于割胶的刀片;a blade for tapping;
带动所述刀片做直线往复运动的推拉杆,所述推拉杆通过驱动装置驱动;a push-pull rod that drives the blade to reciprocate linearly, and the push-pull rod is driven by a driving device;
与所述驱动装置连接的手柄。
A handle that is coupled to the drive.
优选的,在上述电动割胶机中,所述驱动装置包括:Preferably, in the above electric power tapping machine, the driving device comprises:
壳体;case;
设置在所述壳体内的电机;a motor disposed within the housing;
偏心轮,所述偏心轮的上端与所述电机连接,且所述偏心轮通过轴承固定在所述壳体上;An eccentric wheel, an upper end of the eccentric is connected to the motor, and the eccentric is fixed to the housing by a bearing;
与所述推拉杆同轴布置的传动杆,所述传动杆一端设置有与所述偏心轮配合的第一安装孔,所述传动杆的另一端设置有与所述推拉杆上的第二安装孔配合的连接柱。a transmission rod disposed coaxially with the push-pull rod, one end of the transmission rod is provided with a first mounting hole that cooperates with the eccentric wheel, and the other end of the transmission rod is provided with a second installation on the push-pull rod Hole-fitted connection post.
优选的,在上述电动割胶机中,所述手柄与所述壳体固定连接,所述手柄为中空手柄,所述手柄的空腔与所述壳体的内腔连通。Preferably, in the above electric power tapping machine, the handle is fixedly connected to the housing, the handle is a hollow handle, and a cavity of the handle communicates with a lumen of the housing.
优选的,在上述电动割胶机中,所述刀片为L型刀片,所述刀片包括第一刀片、第二刀片和第三刀片,所述第一刀片一端与所述推拉杆连接,另一端与所述第二刀片的一端连接,所述第二刀片的另一端与所述第三刀片连接,所述第二刀片为扇形刀片,且所述第二刀片为弧形刀片,所述第二刀片的圆弧开口方向朝向所述第一刀片,所述第二刀片的个数为两个,且两个所述第二刀片相对布置,所述两个所述第二刀片圆弧边尺寸较小的一端连接,所述第三刀片朝向所述第一刀片倾斜布置,所述第三刀片的个数也为两个。Preferably, in the above electric power tapping machine, the blade is an L-shaped blade, and the blade includes a first blade, a second blade and a third blade, the first blade is connected at one end to the push-pull rod, and the other end is connected One end of the second blade is connected, the other end of the second blade is connected to the third blade, the second blade is a fan blade, and the second blade is a curved blade, the second blade The arc opening direction faces the first blade, the number of the second blades is two, and two of the second blades are oppositely arranged, and the two second blades have a smaller arc edge size One end is connected, the third blade is obliquely arranged toward the first blade, and the number of the third blades is also two.
优选的,在上述电动割胶机中,还包括用于控制所述刀片切割深度和切割厚度的限位装置,所述限位装置包括:Preferably, in the above electric power tapping machine, a limiting device for controlling the cutting depth and the cutting thickness of the blade is further included, and the limiting device comprises:
竖直调节滑块,所述壳体上设置有与所述竖直调节滑块配合用于供所述竖直调节滑块沿垂直于所述推拉杆的方向上下滑动的第一滑槽,所述竖直调节滑块上设置有用于调节所述竖直调节滑块在竖直方向上的位置的第一调节孔,所述第一调节孔内设置有第一偏心螺栓;Vertically adjusting the slider, the housing is provided with a first chute for engaging the vertical adjustment slider for sliding the vertical adjustment slider up and down in a direction perpendicular to the push-pull rod, a first adjustment hole for adjusting a position of the vertical adjustment slider in a vertical direction is disposed on the vertical adjustment slider, and a first eccentric bolt is disposed in the first adjustment hole;
设置在所述竖直调节滑块的远离所述壳体的一侧的水平调节滑块,所述水平调节滑块包括与所述推拉杆平行布置且与所述竖直调节滑块连接的安装板和与所述安装板垂直布置的导向柱,所述安装板与所述竖直调节滑块配合的一侧设置有凸起条,所述凸起条与所述推拉杆平行布置,所述竖直调节滑块上设置有与所述凸起条配合用于供所述凸起条水平滑动的第二滑槽,所述安装板上
设置有用于调节所述水平调节滑块在水平方向上的位置的第二调节孔,所述第二调节孔内设置有第二偏心螺栓,所述导向柱内设置有水平导向孔,所述导向孔与所述推拉杆垂直;a horizontal adjustment slider disposed on a side of the vertical adjustment slider away from the housing, the horizontal adjustment slider including an installation in parallel with the push-pull rod and connected to the vertical adjustment slider a plate and a guide post disposed perpendicularly to the mounting plate, a side of the mounting plate that mates with the vertical adjustment slider is provided with a raised strip, the raised strip is disposed in parallel with the push-pull rod, The vertical adjustment slider is provided with a second sliding slot for engaging the protruding strip for horizontal sliding of the protruding strip, the mounting plate
a second adjustment hole for adjusting a position of the horizontal adjustment slider in a horizontal direction, a second eccentric bolt disposed in the second adjustment hole, and a horizontal guide hole disposed in the guide post, the guide a hole perpendicular to the push-pull rod;
限位杆,所述限位杆包括安装段和限位段,所述安装段插设在所述导向孔内,所述导向孔的侧壁上设置有用于使所述安装段沿所述导向孔的轴线方向滑动的第三调节孔,所述第三调节孔内设置有第三偏心螺栓,所述限位段相对于所述安装段向下倾斜,所述限位段的端部能够与所述第一刀片的端部、所述第二刀片和所述第三刀片相抵。a limiting rod, the limiting rod includes a mounting section and a limiting section, wherein the mounting section is inserted into the guiding hole, and a sidewall of the guiding hole is disposed for guiding the mounting section along the guiding a third adjusting hole sliding in the axial direction of the hole, wherein the third adjusting hole is provided with a third eccentric bolt, the limiting segment is inclined downward with respect to the mounting portion, and the end of the limiting segment can be The end of the first blade, the second blade and the third blade abut.
优选的,在上述电动割胶机中,所述壳体的两侧均设置有与所述竖直调节滑块的第一凸起条配合的第一滑槽。Preferably, in the above electric power tapping machine, the two sides of the housing are provided with a first sliding groove that cooperates with the first protruding strip of the vertical adjusting slider.
优选的,在上述电动割胶机中,所述第一刀片靠近所述限位杆一侧的长度较所述第一刀片远离所述限位杆一侧的长度长。Preferably, in the above electric power tapping machine, the length of the first blade near the side of the limiting rod is longer than the length of the first blade away from the side of the limiting rod.
优选的,在上述电动割胶机中,还包括:Preferably, in the above electric power tapping machine, the method further comprises:
设置在所述壳体内对所述推拉杆和所述传动杆的往复运动起导向作用的导向套,所述导向套与所述壳体内壁固定连接。A guide sleeve is provided in the housing for guiding the reciprocating motion of the push-pull rod and the transmission rod, and the guide sleeve is fixedly connected to the inner wall of the housing.
优选的,在上述电动割胶机中,所述刀片的长度方向的两侧均设置有刀刃。Preferably, in the above electric power tapping machine, the blades are provided with blades at both sides in the longitudinal direction.
优选的,在上述电动割胶机中,所述壳体上设置有散热孔,所述手柄上设置有电源开关,所述手柄的空腔内设置有电子控制器。Preferably, in the above electric tapping machine, the housing is provided with a heat dissipation hole, and the handle is provided with a power switch, and an electronic controller is disposed in the cavity of the handle.
从上述技术方案可以看出,本发明提供的电动割胶机,包括刀片、推拉杆和手柄,推拉杆在驱动装置的作用下做直线往复运动。割胶过程中,工作人员握住手柄,驱动装置驱动推拉杆做直线往复运动,进而推拉杆带动刀片做直线往复运动进行割胶操作。割胶操作时只需工作人员握住手柄,刀片的切割操作通过驱动装置驱动推拉杆实现,相对于现有技术中通过人工手动割胶的方式,降低了人工劳动强度,在一定程度上提高了割胶的工作效率和质量。It can be seen from the above technical solution that the electric tapping machine provided by the invention comprises a blade, a push-pull rod and a handle, and the push-pull rod is linearly reciprocated under the action of the driving device. During the tapping process, the worker holds the handle, and the driving device drives the push-pull rod to make a linear reciprocating motion, and then the push-pull rod drives the blade to perform a linear reciprocating motion for the tapping operation. When the tapping operation is performed, only the worker holds the handle, and the cutting operation of the blade is realized by driving the push-pull rod by the driving device, which reduces the labor intensity by manual manual tapping in the prior art, and improves the tapping of the rubber to some extent. Work efficiency and quality.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施
例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will be implemented
BRIEF DESCRIPTION OF THE DRAWINGS The drawings, which are used in the description or the description of the prior art, are briefly described. It is obvious that the drawings in the following description are only some embodiments of the present invention, and no one skilled in the art Other drawings can also be obtained from these drawings.
图1为本发明实施例提供的电动割胶机的结构示意图;1 is a schematic structural view of an electric tapping machine according to an embodiment of the present invention;
图2为本发明实施例提供的电动割胶机的剖面图;2 is a cross-sectional view of an electric tapping machine according to an embodiment of the present invention;
图3为本发明实施例提供的电动割胶机的刀片的结构示意图;3 is a schematic structural view of a blade of an electric tapping machine according to an embodiment of the present invention;
图4为本发明实施例提供的电动割胶机的限位杆的结构示意图;4 is a schematic structural view of a limiting rod of an electric tapping machine according to an embodiment of the present invention;
图5为本发明实施例提供的电动割胶机的竖直调节滑块的结构示意图;FIG. 5 is a schematic structural diagram of a vertical adjustment slider of an electric tapping machine according to an embodiment of the present invention; FIG.
图6为本发明实施例提供的电动割胶机的竖直调节滑块主视图;6 is a front elevational view of a vertical adjustment slider of an electric rubber tapping machine according to an embodiment of the present invention;
图7为本发明实施例提供的电动割胶机的水平调节滑块的结构示意图;7 is a schematic structural view of a horizontal adjustment slider of an electric tapping machine according to an embodiment of the present invention;
图8为本发明实施例提供的电动割胶机的传动杆的结构示意图;8 is a schematic structural view of a transmission rod of an electric tapping machine according to an embodiment of the present invention;
图9为本发明实施例提供的电动割胶机的推拉杆的结构示意图;9 is a schematic structural view of a push-pull rod of an electric tapping machine according to an embodiment of the present invention;
图10为本发明实施例提供的电动割胶机的偏心轮的结构示意图。FIG. 10 is a schematic structural diagram of an eccentric wheel of an electric rubber tapping machine according to an embodiment of the present invention.
1、刀片,11、第一刀片,12、第二刀片,13、第三刀片,2、推拉杆,3、手柄,4、电机,5、导向套,6、电源开关,7、限位装置,71、水平调节滑块,72、竖直调节滑块,73、限位杆,8、偏心轮,9、传动杆。1, blade, 11, first blade, 12, second blade, 13, third blade, 2, push-pull rod, 3, handle, 4, motor, 5, guide sleeve, 6, power switch, 7, limit device , 71, horizontal adjustment slider, 72, vertical adjustment slider, 73, limit rod, 8, eccentric wheel, 9, transmission rod.
本发明公开了一种电动割胶机,以降低割胶的技术难度和人工劳动强度,提高割胶的效率,大幅节约人力成本。The invention discloses an electric tapping machine, which reduces the technical difficulty and manual labor intensity of tapping, improves the efficiency of tapping, and greatly saves labor cost.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图1-图10,图1为本发明实施例提供的电动割胶机的结构示意图;图2为本发明实施例提供的电动割胶机的剖面图;图3为本发明实施例提供的电动割胶机的刀片的结构示意图;图4为本发明实施例提供的电动割胶机的限位杆的结构示意图;图5为本发明实施例提供的电动割胶机的竖直调节滑块的
结构示意图;图6为本发明实施例提供的电动割胶机的竖直调节滑块的主视图;图7为本发明实施例提供的电动割胶机的水平调节滑块的结构示意图;图8为本发明实施例提供的电动割胶机的传动杆的结构示意图;图9为本发明实施例提供的电动割胶机的推拉杆的结构示意图;图10为本发明实施例提供的电动割胶机的偏心轮的结构示意图。1 is a schematic structural view of an electric tapping machine according to an embodiment of the present invention; FIG. 2 is a cross-sectional view of an electric tapping machine according to an embodiment of the present invention; FIG. 4 is a schematic structural view of a limiting rod of the electric tapping machine according to an embodiment of the present invention; FIG. 5 is a vertical adjusting slider of the electric tapping machine according to an embodiment of the present invention;
FIG. 6 is a front view of a vertical adjustment slider of the electric tapping machine according to an embodiment of the present invention; FIG. 7 is a schematic structural view of a horizontal adjustment slider of the electric tapping machine according to an embodiment of the present invention; FIG. 9 is a schematic structural view of a push-pull rod of an electric tapping machine according to an embodiment of the present invention; FIG. 10 is a schematic structural view of an electric eccentric of an electric tapping machine according to an embodiment of the present invention; Schematic.
本发明公开了一种电动割胶机,包括刀片1、推拉杆2和手柄3。The invention discloses an electric tapping machine, comprising a blade 1, a push-pull rod 2 and a handle 3.
刀片1用于进行割胶操作,刀片1上设置有刀刃;The blade 1 is used for performing a tapping operation, and the blade 1 is provided with a blade edge;
推拉杆2在驱动装置的作用下做直线往复运动,进而推拉杆2带动刀片1做直线往复运动,实现对树皮的切割;The push-pull rod 2 is linearly reciprocated under the action of the driving device, and the push-pull rod 2 drives the blade 1 to perform linear reciprocating motion to realize cutting of the bark;
手柄3与驱动装置连接,能够方便工作人员对电动割胶机的操作,避免对工作人员造成伤害。The handle 3 is connected to the driving device, which can facilitate the operation of the electric tapping machine by the worker and avoid damage to the worker.
本方案提供的电动割胶机中刀片1的割胶动作通过驱动装置实现,驱动装置与电源连接。The tapping action of the blade 1 in the electric tapping machine provided by the solution is realized by a driving device, and the driving device is connected with the power source.
工作人员只要将刀片1放置在待割胶位置,启动驱动装置,驱动装置带动推拉杆2做直线运动,进而推拉杆2带动刀片1做直线运动,刀片1自动对树皮进行切割,而不需要人工对电动割胶机施力,从而降低了割胶操作的人工劳动强度。The staff only needs to place the blade 1 in the position to be tapped, and start the driving device. The driving device drives the push-pull rod 2 to make a linear motion, and then the push-pull rod 2 drives the blade 1 to perform linear motion, and the blade 1 automatically cuts the bark without manual work. Apply force to the electric tapping machine, which reduces the labor intensity of the tapping operation.
不需要工作人员对刀片1施力即可实现电动割胶机对树皮的切割,可以在一定程度上缓解工人的疲劳强度,工作人员可以较长时间保持体力,从而提高了割胶操作的效率和质量。It is not necessary for the staff to apply force to the blade 1 to realize the cutting of the bark by the electric tapping machine, which can alleviate the fatigue strength of the worker to a certain extent, and the staff can maintain the physical strength for a long time, thereby improving the efficiency and quality of the tapping operation. .
本方案中采用平切式割胶方式,刀片1沿着树皮的表面进行平行切割,而不是滚动切割,从而可以有效避免老胶线缠刀的问题,且保证头尾切割到位。In this solution, the flat cutting type cutting method is adopted, and the blade 1 is parallel cut along the surface of the bark instead of rolling cutting, so that the problem of the old rubber wire wrapping knife can be effectively avoided, and the head and tail cutting is ensured in place.
优选的,刀片1在工作时与树皮的表面平行,切下来的树皮呈片状,切割面平滑,没有碎屑,保证了胶水的质量。Preferably, the blade 1 is parallel to the surface of the bark during operation, and the cut bark is in the form of a sheet, the cutting surface is smooth, and there is no debris, thereby ensuring the quality of the glue.
本方案电动割胶机的驱动装置包括壳体、电机4、偏心轮8和传动杆9。The driving device of the electric tapping machine of the present invention comprises a housing, a motor 4, an eccentric wheel 8 and a transmission rod 9.
壳体对电机4、偏心轮8、推拉杆2和传动杆9起到了保护作用,电机4安装在壳体内部。The housing protects the motor 4, the eccentric 8, the push-pull rod 2 and the transmission rod 9, and the motor 4 is mounted inside the housing.
电机4带动偏心轮8转动,偏心轮8带动传动杆9运动,进而传动杆9
带动推拉杆2运动,电机4是电动割胶机的动力装置,优选的,电机4为小型高能无刷直流电机。The motor 4 drives the eccentric wheel 8 to rotate, and the eccentric wheel 8 drives the transmission rod 9 to move, and the transmission rod 9
The push rod 2 is driven to move, and the motor 4 is a power device of the electric tapping machine. Preferably, the motor 4 is a small high-energy brushless DC motor.
偏心轮8起到了连接电机4与传动杆9的作用,传动杆9的一端设置有偏心轮8配合的第一安装孔,另一端设置有与推拉杆的第二安装孔配合的连接柱,本方案通过偏心轮8将电机的转动转化为传动杆9的往复运动。优选的,传动杆9与推拉杆2同轴布置。The eccentric wheel 8 functions to connect the motor 4 and the transmission rod 9. One end of the transmission rod 9 is provided with a first mounting hole with which the eccentric wheel 8 is engaged, and the other end is provided with a connecting post that cooperates with the second mounting hole of the push-pull rod. The solution converts the rotation of the motor into a reciprocating motion of the transmission rod 9 via the eccentric 8 . Preferably, the transmission rod 9 is arranged coaxially with the push-pull rod 2.
偏心轮8的上端通过螺钉与电机4固定连接,通过轴承固定在壳体上,防止电机运转过程中偏心轮8发生偏振,偏心轮8的下端与传动杆9的第一安装孔配合,偏心轮8的下端与传动杆9连接,且偏心轮8的下端也通过轴承固定在壳体内。轴承能够降低偏心轮转动过程中的摩擦系数和偏振系数,保证回转精度。The upper end of the eccentric wheel 8 is fixedly connected to the motor 4 by screws, and is fixed to the casing through a bearing to prevent polarization of the eccentric wheel 8 during operation of the motor. The lower end of the eccentric wheel 8 is engaged with the first mounting hole of the transmission rod 9, the eccentric wheel The lower end of the 8 is connected to the transmission rod 9, and the lower end of the eccentric 8 is also fixed in the housing by bearings. The bearing can reduce the friction coefficient and polarization coefficient during the rotation of the eccentric wheel to ensure the rotation accuracy.
推拉杆2为长方体形状,一端通过螺栓与刀片连接,另一端与传动杆9的连接柱配合。The push-pull rod 2 has a rectangular parallelepiped shape, one end is connected to the blade by a bolt, and the other end is engaged with the connecting post of the transmission rod 9.
驱动装置还可以为液压缸,通过液压缸的活塞杆伸缩实现推拉杆2的直线往复运动。The driving device can also be a hydraulic cylinder, and the linear reciprocating motion of the push-pull rod 2 is realized by the expansion and contraction of the piston rod of the hydraulic cylinder.
壳体为两半式壳体,壳体包括第一壳体和第二壳体,第一壳体和第二壳体对电机4和偏心轮8进行罩设,组成一个封闭空间。The housing is a two-piece housing, and the housing includes a first housing and a second housing. The first housing and the second housing cover the motor 4 and the eccentric 8 to form a closed space.
优选的,第一壳体和第二壳体的形状相同,第一壳体和第二壳体的连接通过螺栓实现,能够方便第一壳体和第二壳体的组装和拆卸。Preferably, the first housing and the second housing have the same shape, and the connection between the first housing and the second housing is achieved by bolts, which facilitates assembly and disassembly of the first housing and the second housing.
手柄3与壳体固定连接,手柄3为中空手柄,手柄3的空腔与壳体的内腔连通。中空手柄3内设置有电子控制器和电源线,与壳体内的电机4通电连接。优选的,手柄3与壳体一体成型,手柄3包括第一手柄3和第二手柄3,第一手柄3与第一壳体一体成型,第二手柄3与第二壳体一体成型,上述设计方式能够降低电动割胶机的加工成本。The handle 3 is fixedly connected to the housing, and the handle 3 is a hollow handle, and the cavity of the handle 3 communicates with the inner cavity of the housing. An electronic controller and a power cord are disposed in the hollow handle 3, and are electrically connected to the motor 4 in the housing. Preferably, the handle 3 is integrally formed with the housing, and the handle 3 includes a first handle 3 and a second handle 3. The first handle 3 is integrally formed with the first housing, and the second handle 3 is integrally formed with the second housing. The method can reduce the processing cost of the electric tapping machine.
刀片1为L型刀片,刀片包括第一刀片11、第二刀片12和第三刀片13,第一刀片11一端与推拉杆2连接,另一端与第二刀片12的一端连接,第二刀片12一端与第一刀片11连接,另一端与第三刀片13连接,第三刀片13一端与第二刀片12连接,另一端悬空,第一刀片11、第二刀片12和第三刀片13
整体组成L型刀片。The blade 1 is an L-shaped blade, and the blade includes a first blade 11, a second blade 12, and a third blade 13. The first blade 11 is connected to the push-pull rod 2 at one end, and the other end is connected to one end of the second blade 12, and the second blade 12 is connected. One end is connected to the first blade 11 and the other end is connected to the third blade 13. One end of the third blade 13 is connected to the second blade 12, and the other end is suspended. The first blade 11, the second blade 12 and the third blade 13 are suspended.
The overall composition of the L-shaped blade.
本方案中第二刀片12为扇形刀片,且第二刀片12为弧形刀片,即第二刀片1为扇形与弧形的组合结构,第二刀片12的圆弧开口方向朝向第一刀片,第二刀片12的个数为两个,且两个第二刀片12相对布置,两个第二刀片12圆弧边尺寸较小的一端连接。In the present embodiment, the second blade 12 is a fan-shaped blade, and the second blade 12 is a curved blade, that is, the second blade 1 is a combination of a fan shape and an arc shape, and the circular arc opening direction of the second blade 12 faces the first blade. The number of the two blades 12 is two, and the two second blades 12 are oppositely arranged, and the ends of the two second blades 12 having the smaller circular arc sides are connected.
第三刀片13朝向第一刀片11倾斜布置,即第三刀片13在第一刀片11上投影落在第一刀片11所在的平面上,第三刀片13为平面刀片,且第三刀片13的个数为两个,且分别与对应的第二刀片12连接。The third blade 13 is disposed obliquely toward the first blade 11, that is, the third blade 13 is projected on the first blade 11 to fall on the plane in which the first blade 11 is located, the third blade 13 is a planar blade, and the third blade 13 is The number is two and is respectively connected to the corresponding second blade 12.
第一刀片11用于对树皮进行水平切割。The first blade 11 is used for horizontal cutting of the bark.
刀片1的该种布置形式能够实现对树皮的成片切割,第二刀片12和第三刀片13用于使被切割树皮的长度方向两侧的部分与相邻树皮进行有效分离,保证切割面光滑。This arrangement of the blade 1 enables sheet cutting of the bark, and the second blade 12 and the third blade 13 serve to effectively separate portions of the length of the cut bark from adjacent bark to ensure separation. The cutting surface is smooth.
优选的,第二刀片12也相对于第一刀片11倾斜布置,且第二刀片12的倾斜方向朝向第一刀片11。Preferably, the second blade 12 is also disposed obliquely with respect to the first blade 11, and the oblique direction of the second blade 12 faces the first blade 11.
第二刀片12和第三刀片13相对于竖直方向的倾斜角度为2-3°,保证在割胶过程中,仅第一刀片11的刀刃与树皮和树干接触,避免第二刀片12和第三刀片13与树干或者树皮接触摩擦引起的二次伤害和乳管挤压。The angle of inclination of the second blade 12 and the third blade 13 with respect to the vertical direction is 2-3°, ensuring that only the blade edge of the first blade 11 is in contact with the bark and the trunk during the tapping process, avoiding the second blade 12 and the first blade The secondary damage caused by the friction between the three blades 13 and the trunk or bark and the milk tube extrusion.
本方案提供的电动割胶刀,还包括用于控制刀片1切割深度和切割厚度的限位装置7,避免由于刀片1的切割深度过深伤害到胶树,同时避免每次切割树皮过厚造成树皮消耗快。The electric tapping knife provided by the solution further comprises a limiting device 7 for controlling the cutting depth and the cutting thickness of the blade 1, so as to avoid damage to the gum tree due to the deep cutting depth of the blade 1, and avoiding the excessively thick bark per cut. The bark is consumed quickly.
限位装置7包括:竖直调节滑块72、水平调节滑块71和限位杆73。The limiting device 7 includes a vertical adjustment slider 72, a horizontal adjustment slider 71, and a limit lever 73.
竖直调节滑块72相对于推拉杆2平行布置,壳体上设置有与竖直调节滑块72配合用于供竖直调节滑块72沿垂直于推拉杆2的方向上下滑动的第一滑槽,竖直调节滑块72上设置有用于调节竖直调节滑块72在竖直方向上的位置的第一调节孔,第一调节孔内设置有第一偏心螺栓,拧松第一偏心螺栓,竖直调节滑块72在竖直方向上上下滑动,滑动方向与推拉杆2垂直;The vertical adjustment slider 72 is arranged in parallel with respect to the push-pull rod 2, and the housing is provided with a first slide that cooperates with the vertical adjustment slider 72 for the vertical adjustment slider 72 to slide up and down in a direction perpendicular to the push-pull rod 2 a slot, the vertical adjustment slider 72 is provided with a first adjustment hole for adjusting the position of the vertical adjustment slider 72 in the vertical direction, and the first adjustment hole is provided with a first eccentric bolt to loosen the first eccentric bolt The vertical adjustment slider 72 slides up and down in the vertical direction, and the sliding direction is perpendicular to the push-pull rod 2;
设置在竖直调节滑块72的远离壳体的一侧的水平调节滑块71,水平调节滑块71包括与推拉杆2平行布置且与竖直调节滑块72连接的安装板和与安装
板垂直布置的导向柱,安装板与竖直调节滑块72配合的一侧设置有凸起条,凸起条与推拉杆2平行布置,竖直调节滑块72上设置有与凸起条配合用于供凸起条水平滑动的第二滑槽,安装板上设置有用于调节水平调节滑块71在水平方向上的位置的第二调节孔,第二调节孔内设置有第二偏心螺栓,拧松第二偏心螺栓,水平调节滑块71在水平方向上滑动,滑动方向与推拉杆2的运动方向相同,导向柱内设置有水平导向孔,导向孔与推拉杆2垂直,在本方案的另一个实施例中,凸起条设置在竖直调节滑块72上,第二滑槽设置在水平调节滑块71上;A horizontal adjustment slider 71 disposed on a side of the vertical adjustment slider 72 away from the housing, the horizontal adjustment slider 71 includes a mounting plate and a mounting plate disposed in parallel with the push-pull rod 2 and connected to the vertical adjustment slider 72
a guiding column vertically arranged on the plate, a side of the mounting plate that cooperates with the vertical adjusting slider 72 is provided with a protruding strip, the protruding strip is arranged in parallel with the push-pull rod 2, and the vertical adjusting slider 72 is provided with the protruding strip a second sliding slot for horizontally sliding the protruding strip, the mounting plate is provided with a second adjusting hole for adjusting the position of the horizontal adjusting slider 71 in the horizontal direction, and the second adjusting hole is provided with a second eccentric bolt, Loosen the second eccentric bolt, the horizontal adjustment slider 71 slides in the horizontal direction, the sliding direction is the same as the movement direction of the push-pull rod 2, and the horizontal guiding hole is arranged in the guiding column, and the guiding hole is perpendicular to the push-pull rod 2, in the present scheme In another embodiment, the protruding strip is disposed on the vertical adjusting slider 72, and the second sliding slot is disposed on the horizontal adjusting slider 71;
限位杆73呈L型,与推拉杆2垂直布置,限位杆73包括安装段和限位段,安装段插设在导向孔内,导向孔的侧壁上设置有用于使安装段沿导向孔的轴线方向滑动的第三调节孔,第三调节孔内设置有第三偏心螺栓,限位段相对于安装段向下倾斜,此处需要说明的是,安装段和限位段位于同一平面上,但是限位段的上端和下端相对于安装段的上端和下端向下倾斜,详见附图4,优选的,限位段的向下倾斜角度与第三刀片13的倾斜角度一致,限位段的端部能够与第一刀片11的端部、第二刀片12和第三刀片13相抵,且限位段的端部宽度与第三刀片13与第一刀片11之间的距离相等。The limiting rod 73 is L-shaped and arranged perpendicular to the push-pull rod 2. The limiting rod 73 includes a mounting section and a limiting section. The mounting section is inserted in the guiding hole, and the side wall of the guiding hole is provided for guiding the mounting section along the guiding hole a third adjusting hole that slides in the axial direction of the hole, and a third eccentric bolt is disposed in the third adjusting hole, and the limiting segment is inclined downward with respect to the mounting portion. Here, the mounting segment and the limiting segment are located on the same plane. Upper, but the upper end and the lower end of the limiting section are inclined downward with respect to the upper end and the lower end of the mounting section. For details, see FIG. 4 . Preferably, the downward inclination angle of the limiting section is consistent with the inclination angle of the third blade 13 . The end of the segment can be abutted against the end of the first blade 11, the second blade 12 and the third blade 13, and the end width of the stop segment is equal to the distance between the third blade 13 and the first blade 11.
通过竖直调节滑块72调节限位杆73在竖直方向的位置,通过安装板调节限位杆73在水平方向的位置,通过导向孔调节限位杆73在垂直于壳体方向的位置,即实现了限位杆73在上下、前后、左右方向对刀片1限定。Adjusting the position of the limiting rod 73 in the vertical direction by the vertical adjusting slider 72, adjusting the position of the limiting rod 73 in the horizontal direction by the mounting plate, and adjusting the position of the limiting rod 73 in the direction perpendicular to the housing through the guiding hole, That is, the limit lever 73 is defined to define the blade 1 in the up, down, front and rear, and left and right directions.
竖直调节滑块通过第一偏心螺栓和第一调节孔沿竖直方向上下运动,也就实现了限位杆在竖直方向上的上下运动,调节限位杆与刀片竖直方向的位置,安装板能够通过第二偏心螺栓和第二调节孔沿推拉杆2的长度延伸方向运动,也就实现了限位杆沿推拉杆2长度方向的运动,调节限位杆与刀片之间的距离,限位杆通过第三调节孔和第三偏心螺栓沿导向柱的导向孔前后滑动,限位杆在导向孔内滑动,调节限位杆端部与第三刀片13之间的相对位置。此处命名上下运动方向为Y轴方向(竖直方向,上下运动),沿推拉杆2的长度延伸方向为X轴方向(水平方向,左右运动),第二安装板的长度延伸方向为Z轴方向(垂直于壳体方向,前后运动),限位杆能够在X轴、Y轴和Z轴分别运
动,实现六个方向的位置调节,根据需要调节限位杆与刀片1的相对位置,保证割胶操作对切割深度和厚度的需要,避免不伤及橡胶树形成层,便于达到割胶指标要求。The vertical adjusting slider moves up and down in the vertical direction through the first eccentric bolt and the first adjusting hole, thereby realizing the vertical movement of the limiting rod in the vertical direction, and adjusting the position of the limiting rod and the vertical direction of the blade. The mounting plate can be moved along the length of the push-pull rod 2 through the second eccentric bolt and the second adjusting hole, thereby realizing the movement of the limiting rod along the length of the push-pull rod 2, and adjusting the distance between the limiting rod and the blade. The limiting rod slides back and forth along the guiding hole of the guiding column through the third adjusting hole and the third eccentric bolt, and the limiting rod slides in the guiding hole to adjust the relative position between the end of the limiting rod and the third blade 13. Here, the vertical movement direction is named as the Y-axis direction (vertical direction, up and down motion), the length of the push-pull rod 2 extends in the X-axis direction (horizontal direction, left-right movement), and the length of the second mounting plate extends in the Z-axis direction. Direction (perpendicular to the direction of the housing, moving back and forth), the limit lever can be transported separately on the X-axis, Y-axis and Z-axis
Move, realize position adjustment in six directions, adjust the relative position of the limit rod and the blade 1 as needed, ensure the cutting depth and thickness of the tapping operation, avoid the damage of the rubber tree formation layer, and easily meet the tapping index requirements.
本方案的一个具体实施例中,凸起条边缘均为圆弧形,第二滑槽的内壁也为圆弧形,竖直调节滑块与第一滑槽紧密配合,凸起条和第二滑槽紧密配合。In a specific embodiment of the solution, the edges of the raised strips are all circular arcs, and the inner wall of the second sliding slot is also circular arc shaped, and the vertical adjusting slider is closely matched with the first sliding slot, the protruding strip and the second The chutes are closely matched.
本方案在壳体的两侧对称设置有两个第一滑槽,工作人员使用电动割胶刀自胶树的上端向下端切割,当切割的高度太低时导致工作人员自上而下进行割胶操作比较困难,此时可以将限位装置安装至对侧的第一滑槽上,并对刀片进行更换,即对限位装置和刀片进行镜像对称调换,此时的割胶方向能够方便工作人员自下而上进行割胶操作,保证割胶质量。In this solution, two first chutes are symmetrically arranged on both sides of the casing, and the worker uses an electric tapping knife to cut from the upper end of the rubber tree to the lower end. When the cutting height is too low, the worker compares the tapping operation from top to bottom. Difficult, at this time, the limiting device can be installed on the first sliding slot on the opposite side, and the blade is replaced, that is, the limiting device and the blade are mirror-symmetrically exchanged, and the tapping direction at this time can facilitate the worker to proceed from the bottom. The tapping operation is carried out to ensure the quality of the tapping.
优选的,第一刀片11靠近限位杆73一侧长度较第一刀片远离限位杆73一侧的长度长,当刀片安装在推拉杆2上后,第二刀片12和第三刀片13会更靠近限位杆,保证在割胶过程中,仅第二刀片刀刃处与树干、树皮接触,避免第二、第三刀片刀体与树干或树皮接触摩擦,引起二次伤害和乳管挤压。Preferably, the length of the first blade 11 near the limiting rod 73 is longer than the length of the first blade away from the limiting rod 73. When the blade is mounted on the push-pull rod 2, the second blade 12 and the third blade 13 Closer to the limit rod, ensure that only the second blade edge is in contact with the trunk and bark during the tapping process, avoiding contact between the second and third blade bodies and the trunk or bark, causing secondary injury and milk tube extrusion. Pressure.
为了进一步优化上述技术方案,在本发明的一个具体实施例中,电动割胶机还包括:导向套5。In order to further optimize the above technical solution, in an embodiment of the invention, the electric tapping machine further comprises: a guiding sleeve 5.
导向套5设置在壳体内对推拉杆2和传动杆9的往复运动起导向和固定作用,保证传动杆9只在导向套5内沿X轴做直线往复运动,防止传动杆9在Y轴和Z轴上震动,保证切割面光滑,确保割胶作业的效果。The guiding sleeve 5 is disposed in the housing to guide and fix the reciprocating motion of the push-pull rod 2 and the transmission rod 9, ensuring that the transmission rod 9 only linearly reciprocates along the X-axis within the guiding sleeve 5, preventing the transmission rod 9 from being in the Y-axis and Vibration on the Z-axis ensures smooth cutting surface and ensures the effect of tapping operation.
优选的,导向套5与壳体固定连接,即导向套5不随推拉杆2和传送杆的运动而运动。导向套5与壳体卡接连接。Preferably, the guide sleeve 5 is fixedly coupled to the housing, ie the guide sleeve 5 does not move with the movement of the push rod 2 and the transfer rod. The guide sleeve 5 is snap-fitted to the housing.
壳体上设置有散热孔,实现电机4的有效散热,延长电机4的使用寿命。A heat dissipation hole is arranged on the housing to realize effective heat dissipation of the motor 4 and prolong the service life of the motor 4.
手柄3上设置有电源开关6,电源开关6控制电机4的运转,工作人员手动按压电源开关6,电机4通电运转,工作人员撤销对电源开关6的按压力,电机4断电停止运转。The handle 3 is provided with a power switch 6, the power switch 6 controls the operation of the motor 4, the worker manually presses the power switch 6, the motor 4 is energized, the worker cancels the pressing force of the power switch 6, and the motor 4 is powered off and stops.
电子控制器与电机4通信连接,为电机4提供脉冲电信号及能源,调节控制电机4的运转。The electronic controller is communicatively coupled to the motor 4 to provide a pulsed electrical signal and energy to the motor 4 to regulate the operation of the motor 4.
由于刀片1在割胶过程中往复运动,为了进一步提高电动割胶机的工作效
率,优选的在刀片1的长度方向的两侧均设置有刀刃,进一步说明,第一刀片11、第二刀片12和第三刀片13的两侧均设置有刀刃。Since the blade 1 reciprocates during the tapping process, in order to further improve the working efficiency of the electric tapping machine
Preferably, the blade is provided on both sides in the longitudinal direction of the blade 1, and further, the blade 1, the second blade 12, and the third blade 13 are provided on both sides with a blade.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but the scope of the invention is to be accorded
Claims (10)
- 一种电动割胶机,其特征在于,包括:An electric tapping machine, comprising:用于割胶的刀片(1);Blade for tapping (1);带动所述刀片(1)做直线往复运动的推拉杆(2),所述推拉杆(2)通过驱动装置驱动;Driving the blade (1) to make a linear reciprocating push-pull rod (2), the push-pull rod (2) is driven by a driving device;与所述驱动装置连接的手柄(3)。A handle (3) coupled to the drive.
- 根据权利要求1所述的电动割胶机,其特征在于,所述驱动装置包括:The electric tapping machine according to claim 1, wherein the driving device comprises:壳体;case;设置在所述壳体内的电机(4);a motor (4) disposed within the housing;偏心轮(8),所述偏心轮(8)的上端与所述电机(4)连接,且所述偏心轮(8)通过轴承固定在所述壳体上;An eccentric (8), an upper end of the eccentric (8) is coupled to the motor (4), and the eccentric (8) is fixed to the housing by a bearing;与所述推拉杆同轴布置的传动杆(9),所述传动杆(9)一端设置有与所述偏心轮(8)配合的第一安装孔,所述传动杆(9)的另一端设置有与所述推拉杆(2)上的第二安装孔配合的连接柱。a transmission rod (9) coaxially arranged with the push-pull rod, one end of the transmission rod (9) is provided with a first mounting hole that cooperates with the eccentric (8), and the other end of the transmission rod (9) A connecting post is provided that cooperates with a second mounting hole on the push-pull rod (2).
- 根据权利要求2所述的电动割胶机,其特征在于,所述手柄(3)与所述壳体固定连接,所述手柄(3)为中空手柄,所述手柄(3)的空腔与所述壳体的内腔连通。The electric tapping machine according to claim 2, wherein the handle (3) is fixedly connected to the housing, the handle (3) is a hollow handle, and a cavity and a handle of the handle (3) The inner cavity of the housing is in communication.
- 根据权利要求2所述的电动割胶机,其特征在于,所述刀片(1)为L型刀片,所述刀片包括第一刀片(11)、第二刀片(12)和第三刀片(13),所述第一刀片(11)一端与所述推拉杆(2)连接,另一端与所述第二刀片(12)的一端连接,所述第二刀片(12)的另一端与所述第三刀片(13)连接,所述第二刀片(12)为扇形刀片,且所述第二刀片(12)为弧形刀片,所述第二刀片(12)的圆弧开口方向朝向所述第一刀片,所述第二刀片(12)的个数为两个,且两个所述第二刀片(12)相对布置,所述两个所述第二刀片(12)圆弧边尺寸较小的一端连接,所述第三刀片(13)朝向所述第一刀片(11)倾斜布置,所述第三刀片(13)的个数也为两个。The electric tapping machine according to claim 2, characterized in that the blade (1) is an L-shaped blade, the blade comprising a first blade (11), a second blade (12) and a third blade (13) One end of the first blade (11) is connected to the push-pull rod (2), the other end is connected to one end of the second blade (12), and the other end of the second blade (12) is opposite to the first a third blade (13) is connected, the second blade (12) is a fan blade, and the second blade (12) is a curved blade, and a circular arc opening direction of the second blade (12) faces the first a blade, the number of the second blades (12) is two, and two of the second blades (12) are oppositely arranged, and the two second blades (12) have a small arc edge size One end is connected, the third blade (13) is obliquely arranged toward the first blade (11), and the number of the third blades (13) is also two.
- 根据权利要求4所述的电动割胶机,其特征在于,还包括用于控制所述刀片(1)切割深度和切割厚度的限位装置(7),所述限位装置(7)包括: The electric tapping machine according to claim 4, further comprising a limiting device (7) for controlling the cutting depth and the cutting thickness of the blade (1), the limiting device (7) comprising:竖直调节滑块(72),所述壳体上设置有与所述竖直调节滑块(72)配合用于供所述竖直调节滑块(72)沿垂直于所述推拉杆(2)的方向上下滑动的第一滑槽,所述竖直调节滑块(72)上设置有用于调节所述竖直调节滑块(72)在竖直方向上的位置的第一调节孔,所述第一调节孔内设置有第一偏心螺栓;Vertically adjusting the slider (72), the housing is provided with the vertical adjustment slider (72) for the vertical adjustment slider (72) to be perpendicular to the push-pull rod (2) a first chute sliding up and down in a direction, the vertical adjustment slider (72) being provided with a first adjustment hole for adjusting a position of the vertical adjustment slider (72) in a vertical direction, a first eccentric bolt is disposed in the first adjustment hole;设置在所述竖直调节滑块(72)的远离所述壳体的一侧的水平调节滑块(71),所述水平调节滑块(71)包括与所述推拉杆(2)平行布置且与所述竖直调节滑块(72)连接的安装板和与所述安装板垂直布置的导向柱,所述安装板与所述竖直调节滑块(72)配合的一侧设置有凸起条,所述凸起条与所述推拉杆(2)平行布置,所述竖直调节滑块(72)上设置有与所述凸起条配合用于供所述凸起条水平滑动的第二滑槽,所述安装板上设置有用于调节所述水平调节滑块(71)在水平方向上的位置的第二调节孔,所述第二调节孔内设置有第二偏心螺栓,所述导向柱内设置有水平导向孔,所述导向孔与所述推拉杆(2)垂直;a horizontal adjustment slider (71) disposed on a side of the vertical adjustment slider (72) remote from the housing, the horizontal adjustment slider (71) including a parallel arrangement with the push-pull rod (2) And a mounting plate connected to the vertical adjusting slider (72) and a guiding post arranged perpendicularly to the mounting plate, the side of the mounting plate that is engaged with the vertical adjusting slider (72) is convex a lifting strip, the protruding strip is arranged in parallel with the push-pull rod (2), and the vertical adjusting slider (72) is provided with the protruding strip for horizontal sliding of the protruding strip a second sliding slot, the mounting plate is provided with a second adjusting hole for adjusting the position of the horizontal adjusting slider (71) in the horizontal direction, and the second adjusting hole is provided with a second eccentric bolt, a horizontal guiding hole is disposed in the guiding column, and the guiding hole is perpendicular to the push-pull rod (2);限位杆(73),所述限位杆(73)包括安装段和限位段,所述安装段插设在所述导向孔内,所述导向孔的侧壁上设置有用于使所述安装段沿所述导向孔的轴线方向滑动的第三调节孔,所述第三调节孔内设置有第三偏心螺栓,所述限位段相对于所述安装段向下倾斜,所述限位段的端部能够与所述第一刀片(11)的端部、所述第二刀片(12)和所述第三刀片(13)相抵。a limiting rod (73), the limiting rod (73) includes a mounting portion and a limiting portion, the mounting portion is inserted into the guiding hole, and the side wall of the guiding hole is provided with a third adjusting hole sliding along the axial direction of the guiding hole, wherein the third adjusting hole is provided with a third eccentric bolt, and the limiting segment is inclined downward with respect to the mounting portion, the limit The end of the segment is capable of abutting the end of the first blade (11), the second blade (12) and the third blade (13).
- 根据权利要求5所述的电动割胶机,其特征在于,所述壳体的两侧均设置有与所述竖直调节滑块(72)的第一凸起条配合的第一滑槽。The electric tapping machine according to claim 5, wherein both sides of the housing are provided with a first sliding groove that cooperates with the first protruding strip of the vertical adjusting slider (72).
- 根据权利要求5所述的电动割胶机,其特征在于,所述第一刀片(11)靠近所述限位杆(73)一侧的长度较所述第一刀片(11)远离所述限位杆(73)一侧的长度长。The electric tapping machine according to claim 5, wherein a length of the first blade (11) near a side of the limiting rod (73) is farther from the first blade (11) than the limit The length of one side of the rod (73) is long.
- 根据权利要求2所述的电动割胶机,其特征在于,还包括:The electric tapping machine according to claim 2, further comprising:设置在所述壳体内对所述推拉杆(2)和所述传动杆(9)的往复运动起导向作用的导向套(5),所述导向套(5)与所述壳体内壁固定连接。a guide sleeve (5) for guiding the reciprocating motion of the push-pull rod (2) and the transmission rod (9) in the housing, the guide sleeve (5) being fixedly connected to the inner wall of the housing .
- 根据权利要求1所述的电动割胶机,其特征在于,所述刀片(1)的长度方向的两侧均设置有刀刃。 The electric tapping machine according to claim 1, characterized in that the blades (1) are provided with cutting edges on both sides in the longitudinal direction.
- 根据权利要求2所述的电动割胶机,其特征在于,所述壳体上设置有散热孔,所述手柄(3)上设置有电源开关(6),所述手柄的空腔内设置有电子控制器。 The electric tapping machine according to claim 2, wherein the housing is provided with a heat dissipation hole, and the handle (3) is provided with a power switch (6), and the cavity of the handle is provided with an electron Controller.
Priority Applications (1)
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MYPI2017704066A MY190037A (en) | 2016-09-28 | 2017-04-05 | Electric tapping machine |
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CN201610859009.7A CN107864822B (en) | 2016-09-28 | 2016-09-28 | Electric rubber tapping machine |
CN201610859009.7 | 2016-09-28 |
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PCT/CN2017/079470 WO2018058931A1 (en) | 2016-09-28 | 2017-04-05 | Electric rubber cutter |
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MY (1) | MY190037A (en) |
WO (1) | WO2018058931A1 (en) |
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CN108020743A (en) * | 2017-12-14 | 2018-05-11 | 中国热带农业科学院橡胶研究所 | Electronic rubber cutting machine working life test device |
CN109197222A (en) * | 2018-10-10 | 2019-01-15 | 华南农业大学 | A kind of cut bores the electric hand banana that switches in real time of function except bud device |
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CN112369300B (en) * | 2020-11-30 | 2024-06-25 | 海南大学 | Rubber tapping machine with bionic rubber tapping knife |
CN113243278B (en) * | 2021-05-28 | 2022-08-05 | 海南天然橡胶产业集团股份有限公司 | Tapping knife for tapping machine |
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Also Published As
Publication number | Publication date |
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CN107864822A (en) | 2018-04-03 |
CN107864822B (en) | 2023-05-02 |
MY190037A (en) | 2022-03-23 |
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