WO2018042812A1 - Optical connector - Google Patents

Optical connector Download PDF

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Publication number
WO2018042812A1
WO2018042812A1 PCT/JP2017/021658 JP2017021658W WO2018042812A1 WO 2018042812 A1 WO2018042812 A1 WO 2018042812A1 JP 2017021658 W JP2017021658 W JP 2017021658W WO 2018042812 A1 WO2018042812 A1 WO 2018042812A1
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WO
WIPO (PCT)
Prior art keywords
fiber
optical
ferrule
optical connector
holding hole
Prior art date
Application number
PCT/JP2017/021658
Other languages
French (fr)
Japanese (ja)
Inventor
修 島川
Original Assignee
住友電気工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電気工業株式会社 filed Critical 住友電気工業株式会社
Publication of WO2018042812A1 publication Critical patent/WO2018042812A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/255Splicing of light guides, e.g. by fusion or bonding
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/40Mechanical coupling means having fibre bundle mating means

Definitions

  • the present invention relates to an optical connector.
  • This application claims priority based on Japanese Patent Application No. 2016-169291 filed on August 31, 2016, and incorporates all the description content described in the above Japanese application.
  • Non-Patent Document 1 discloses a technology related to an MPO connector which is a multi-core PC (Physical Contact) connection type connector.
  • MPO connector a plurality of optical fibers are respectively inserted into a plurality of fiber insertion holes formed in the ferrule.
  • the end faces of the plurality of optical fibers are exposed at the ferrule end face, and are pressed against the end faces of the plurality of optical fibers exposed from the ferrule end face of the optical connector on the connection partner side.
  • Patent Document 1 discloses a technique related to an optical connector.
  • the optical connector includes an optical fiber for an optical connector to which a first optical fiber and a second optical fiber having a core diameter larger than the core diameter of the first optical fiber are connected.
  • the optical fiber for an optical connector is inserted and fixed in the optical fiber insertion hole of the ferrule, and the connection portion between the first optical fiber and the second optical fiber is accommodated in the optical fiber insertion hole.
  • the first optical fiber is a single mode fiber
  • the second optical fiber is a graded index (GI) optical fiber.
  • GI graded index
  • Patent Document 2 discloses a technique related to a manufacturing method of an optical fiber collimator.
  • this manufacturing method first, tip portions of a plurality of collimator members each having a GRIN lens fused to the tip of an optical fiber are inserted into each core of a multi-core ferrule and temporarily fixed.
  • the ferrule and the polishing film are relatively moved, and the tips of the plurality of GRIN lenses are polished into a spherical shape together with the ferrule.
  • a plurality of collimator members are extracted from the ferrule.
  • an antireflection film is formed on the tip of the GRIN lens of each collimator member.
  • Non-Patent Document 2 discloses a technique related to an optical fiber fusion splicer.
  • this optical fiber fusion splicer a pair of bare fibers from which the coating has been removed is placed on the V-groove and aligned with each other, and then these bare fibers are fused and connected by discharge.
  • the optical connector of the present disclosure extends along the first direction, and includes a plurality of optical fibers having a resin coating portion and a coating removal portion extending from the end to the end surface of the resin coating portion, and extending along the first direction.
  • a plurality of light guides respectively joined to end faces of the plurality of optical fibers, a fiber introduction hole formed at one end in the first direction and introducing the plurality of optical fibers in a lump, and the fiber introduction hole in the first direction
  • a ferrule having a plurality of first fiber holding holes extending toward the other end of the fiber, a second fiber holding hole extending toward the other end in the first direction, and a protection inserted into the fiber introduction hole from the other end side A member.
  • Each light guide is held in a state of being inserted into the corresponding first fiber holding hole, and each optical fiber is held in a state of being inserted into the corresponding first fiber holding hole and second fiber holding hole.
  • the combined length of the coating removal portion and the light guide in the first direction is longer than the length of the ferrule in the same direction, and the joint between each light guide and each optical fiber is located in the first fiber holding hole, The end of the resin coating portion of each optical fiber is located in the second fiber holding hole.
  • FIG. 1 is a perspective view of an optical connector according to an embodiment as viewed obliquely from the rear.
  • FIG. 2 is a perspective view of the optical connector according to the embodiment as viewed obliquely from the rear.
  • FIG. 3 is a perspective view of the optical connector according to the embodiment as viewed obliquely from the front.
  • 4 is a cross-sectional view taken along line IV-IV of the optical connector shown in FIG.
  • FIG. 5 is a perspective view showing a pair of guide pins and a pin keeper provided in the optical connector.
  • FIG. 6 is a perspective view showing an appearance of the optical connector according to the first modification.
  • 7 is a cross-sectional view taken along line VII-VII of the optical connector shown in FIG.
  • FIG. 8 is a perspective view illustrating an appearance of an optical connector according to a second modification.
  • FIG. 9 is a cross-sectional view showing the structure of a general optical connector that does not include a light guide.
  • Non-Patent Document 1 a general multi-core optical connector exposes end faces of a plurality of optical fibers from a ferrule and is PC-connected.
  • Patent Documents 1 and 2 for example, there is an optical connector in which a light guide body such as a GI optical fiber is joined to the end face of each optical fiber and light enters and exits through the light guide body is there. According to this structure, the optical diameter between optical connectors can be expanded, and the fall of the optical coupling efficiency by the axial shift of optical connectors can be suppressed.
  • the removal length of the resin coating may be about 6 mm, for example.
  • the length of the MT ferrule generally used is about 8 mm.
  • the portion where the resin coating is removed protrudes 2 mm or more from the rear end of the MT ferrule, and the portion where the resin coating is removed is sufficiently protected. Can not do it. Although it is conceivable to newly produce an MT ferrule longer than 8 mm, it takes a lot of time and cost to newly design an MT ferrule, which is a precision part having a fine structure, and adjust the molding conditions.
  • This disclosure is intended to provide an optical connector that can sufficiently protect an optical fiber joined to a light guide using a normal ferrule.
  • the optical fiber bonded to the light guide can be sufficiently protected using a normal ferrule.
  • An optical connector extends along a first direction, and includes a plurality of optical fibers having a resin coating portion and a coating removal portion extending from an end to an end surface of the resin coating portion, and extending along the first direction.
  • a plurality of light guides respectively joined to end faces of the plurality of optical fibers, a fiber introduction hole formed at one end in the first direction and introducing the plurality of optical fibers in a lump, and a first through the fiber introduction hole.
  • a ferrule having a plurality of first fiber holding holes extending toward the other end in one direction and a second fiber holding hole extending toward the other end in the first direction are inserted into the fiber introduction hole from the other end side.
  • a protective member Each light guide is held in a state of being inserted into the corresponding first fiber holding hole, and each optical fiber is held in a state of being inserted into the corresponding first fiber holding hole and second fiber holding hole.
  • the combined length of the coating removal portion and the light guide in the first direction is longer than the length of the ferrule in the same direction, and the joint between each light guide and each optical fiber is located in the first fiber holding hole.
  • the end of the resin coating portion of each optical fiber is located in the second fiber holding hole.
  • a protective member is inserted into the fiber introduction hole of the ferrule.
  • the protection member has a second fiber holding hole for holding the optical fiber, and the end of the resin coating portion of the optical fiber is located in the second fiber holding hole.
  • the optical connector may further include a rubber boot that fits into a recess formed at one end of the protective member in the first direction, and the rubber boot has a third fiber holding hole for holding a plurality of optical fibers. It may be provided therein, and at least a part of the resin coating portions of the plurality of optical fibers may be accommodated in the third fiber holding hole.
  • a rubber boot can more reliably protect the resin-coated portion of the optical fiber, and such a reliable protection of the resin-coated portion prevents external influences on the resin removal portion extending from the resin-coated portion. It can be reduced to protect it.
  • the rubber boot may be fitted into the recess so that the end surface on one end side in the first direction is flush with the end surface on one end side in the first direction of the protection member.
  • the plurality of optical fibers may be arranged in a region having a second direction that intersects the first direction as a longitudinal direction, and the concave portion may penetrate in the second direction.
  • the protection member may further include a hole extending in the third direction intersecting the first direction and reaching the second fiber holding hole, and the end of the resin coating portion of the optical fiber is in the hole. May be located.
  • the adhesive for adhering the optical fiber and the ferrule easily flows from the ferrule to the second fiber holding hole, and the adhesive easily reaches the end of the resin coating portion.
  • each optical fiber and each light guide may be fused to each other. Thereby, the connection loss between each optical fiber and each light guide can be reduced, and the reliability can be increased.
  • the ferrule and the protection member may be made of the same material. Thereby, since the thermal expansion coefficient of a ferrule and a protection member becomes equal, the influence by the change of ambient temperature can be suppressed. Further, the ferrule and the protection member may be made of different materials having a difference in thermal expansion coefficient within 5 ⁇ 10 ⁇ 5 / K. Thereby, like the case where it consists of the same material, the influence by the change of ambient temperature can be suppressed.
  • the ferrule and the protective member may be bonded or welded to each other.
  • the protective member can be fixed to the ferrule at the same time in the process of bonding and fixing the optical fiber to the ferrule, so that the number of manufacturing steps can be reduced. Further, when the ferrule and the protective member are welded to each other, the ferrule and the protective member can be more firmly fixed, so that the reliability of the optical connector is increased and the handling is facilitated.
  • the second fiber holding hole may have a plurality of openings arranged in a third direction intersecting the first direction.
  • a plurality of optical fibers tape fibers
  • an optical connector that can connect more optical fibers can be obtained.
  • FIGS. 1 to 5 are diagrams showing the configuration of an optical connector 1A according to an embodiment of the present invention.
  • 1 and 2 are perspective views of the optical connector 1A as viewed obliquely from the rear.
  • FIG. 3 is a perspective view of the optical connector 1A as viewed obliquely from the front. 2 and 3, the pair of guide pins 51 and 52 and the guide pin keeper 53 provided in the optical connector 1A are not shown.
  • 4 is a cross-sectional view taken along line IV-IV of the optical connector 1A shown in FIG.
  • FIG. 5 is a perspective view showing a pair of guide pins 51 and 52 and a guide pin keeper 53 provided in the optical connector 1A.
  • the optical connector 1A of the present embodiment includes a plurality of optical fibers 11, a plurality of light guides 12 (see FIG. 4), a ferrule 20, a protective member 30, A rubber boot 40, a pair of guide pins 51 and 52, a guide pin keeper 53, and a coil spring 54 are provided.
  • the plurality of optical fibers 11 are, for example, single mode optical fibers.
  • the mode field diameter (MFD) of the optical fiber 11 at the wavelength of 1.31 ⁇ m is, for example, 8 ⁇ m to 10 ⁇ m.
  • Each optical fiber 11 extends along the Z direction.
  • Each optical fiber 11 includes a resin-coated portion 11a and a bare fiber 11b extending from an end (hereinafter referred to as a coated end) 11c of the resin-coated portion 11a to an end surface.
  • the bare fiber 11b is a portion where the coating resin is removed from the optical fiber 11.
  • the bare fiber 11b is made of glass and includes a core and a clad covering the core.
  • the resin coating portion 11a includes a core and a clad, and a resin film that covers the clad.
  • the outer diameter of the bare fiber 11b is, for example, 125 ⁇ m, and the outer diameter of the resin coating portion 11a is, for example, 250 ⁇ m.
  • the optical fiber array in the resin coating portion 11 a constitutes the tape fiber 13.
  • the plurality of light guides 12 are elongated glass bodies having a circular cross section extending along the Z direction. Each end surface in the Z direction of the plurality of light guides 12 is joined to each end surface of the plurality of optical fibers 11. In the present embodiment, the end face of each optical fiber 11 and each light guide 12 are joined together by fusion, but the form of joining is not limited to this.
  • the outer diameter of each light guide 12 is equal to the outer diameter of the bare fiber 11 b of the optical fiber 11. The total length of the bare fiber 11b and the light guide 12 in the Z direction is longer than the length of the ferrule 20 in the same direction.
  • Examples of the light guide 12 bonded to the optical fiber 11 include the following. That is, (1) a GI fiber that functions as a lens for the optical fiber 11 that is a single mode fiber, (2) a GRIN lens that functions as a lens for the optical fiber 11 that is a single mode fiber, and (3) an optical fiber 11.
  • a single mode fiber having a larger MFD eg, 20 ⁇ m.
  • a TEC process is performed to reduce connection loss at the interface between the optical fiber 11 and the light guide 12.
  • the TEC process is a process that mainly diffuses the core dopant on the optical fiber 11 side by applying heat with a burner, discharge, laser, etc., and moderates the MFD change at the interface.
  • the optical diameter between the optical connectors can be enlarged, the optical loss due to the axis deviation can be reduced, and the optical loss due to the fine dust adhering to the tip surface can be reduced.
  • the length of the GI fiber and the GRIN lens is, for example, 1 mm or less.
  • the ferrule 20 is a resin member that holds the plurality of optical fibers 11 and the plurality of light guides 12.
  • the ferrule 20 is made of, for example, PPS resin.
  • Ferrule 20 has a substantially rectangular parallelepiped appearance, front end surface 20a and rear end surface 20b facing each other in the Z direction, a pair of side surfaces 20c and 20d facing each other in the X direction, and an upper surface facing each other in the Y direction. 20e and a lower surface 20f.
  • a single fiber introduction hole 21 for introducing a plurality of optical fibers 11 at a time is formed in the rear end face 20b.
  • the front portion of the fiber introduction hole 21 is open to the upper surface 20e. That is, the fiber introduction hole 21 penetrates between the rear end surface 20b and the upper surface 20e.
  • the ferrule 20 further has a plurality of fiber holding holes 22.
  • the plurality of fiber holding holes 22 extend from the fiber introduction hole 21 toward the front end face 20a.
  • these fiber holding holes 22 penetrate from the fiber introduction hole 21 to the front end face 20a, and have an opening in the front end face 20a.
  • the openings of the plurality of fiber holding holes 22 in the front end face 20 a are arranged in a one-dimensional or two-dimensional manner depending on the arrangement of the plurality of optical fibers 11.
  • the inner diameter of the fiber holding hole 22 is substantially equal to the outer diameter of the bare fiber 11 b of the optical fiber 11 and the outer diameter of the light guide 12.
  • the front end face 20a faces the front end face of the ferrule on the connection partner side, and abuts in one example.
  • the front end face 20a and the end face of the light guide 12 are perpendicular to the center axis of the fiber holding hole 22 (that is, the optical axis of the optical fiber 11).
  • the front end face 20a and the end face of the light guide body 12 may be subjected to non-reflection treatment (for example, AR coating).
  • the normal lines of the front end face 20 a and the end face of the light guide 12 may be slightly inclined with respect to the central axis of the fiber holding hole 22. In that case, the reflected return light from the end face of the light guide 12 is suppressed by the inclination, so that the non-reflection treatment is not necessary.
  • non-reflection treatment may be applied to the front end face 20a and the end face of the light guide 12 in order to suppress the Fresnel reflection loss.
  • the protective member 30 is a resin member inserted into the fiber introduction hole 21.
  • the protection member 30 has a substantially rectangular parallelepiped appearance, and faces the front end face 30a and the rear end face 30b facing each other in the Z direction, a pair of side faces 30c and 30d facing each other in the X direction, and faces each other in the Y direction. It has an upper surface 30e and a lower surface 30f.
  • the protection member 30 is inserted into the fiber introduction hole 21 from the other end (front end face 30 a) side in the Z direction and is fitted to the fiber introduction hole 21. As shown in FIG. 4, the protection member 30 has a recess 31 and a fiber holding hole 32.
  • the recess 31 is formed at one end (rear end surface 30 b) of the protection member 30 in the Z direction and is fitted with the rubber boot 40.
  • the fiber holding hole 32 extends from the recess 31 toward the other end (front end surface 30a) in the Z direction, and penetrates between the recess 31 and the front end surface 30a.
  • the fiber holding holes 32 extend in the X direction according to the number of optical fibers 11 arranged in the X direction, and collectively accommodate the rows of optical fibers 11 aligned in the Z direction (that is, the tape fibers 13).
  • the fiber holding hole 32 is composed of two (two steps) openings arranged in the Y direction (up and down), but may be composed of one opening or three ( (3 steps) or more openings.
  • the width of the fiber holding hole 32 in the Y direction is substantially equal to the outer diameter of the resin coating portion 11 a of the optical fiber 11.
  • Ferrule 20 and protective member 30 may be made of the same material (for example, PPS resin).
  • the protective member 30 may be made of another material having a thermal expansion coefficient close to that of the constituent material of the ferrule 20, that is, a difference in thermal expansion coefficient within 5 ⁇ 10 ⁇ 5 / K.
  • the ferrule 20 and the protection member 30 are bonded to each other via an adhesive or are welded by heating.
  • Each optical fiber 11 is held in a state of being inserted from the corresponding fiber holding hole 22 to the fiber holding hole 32.
  • the coated end 11c of each optical fiber 11 (that is, the starting point of the bare fiber 11b) is located in each fiber holding hole 32. That is, the bare fiber 11 b is held from the fiber holding hole 22 to the fiber holding hole 32, and the resin coating portion 11 a is held in the fiber holding hole 32.
  • Each optical fiber 11 is fixed to the ferrule 20 and the protection member 30 by an adhesive (for example, thermosetting epoxy adhesive) injected from the opening of the fiber introduction hole 21 formed in the upper surface 20e.
  • This adhesive enters the fiber holding hole 22 and the fiber holding hole 32 from the inside of the fiber introduction hole 21, and fixes the optical fiber 11 to the ferrule 20 and the protection member 30 in the fiber holding hole 22 and the fiber holding hole 32. .
  • the adhesive for example, the same adhesive as that used for adhesion between the optical fiber 11 and the ferrule 20 is used. That is, the optical fiber 11 and the ferrule 20 are bonded together with the adhesive injected from the opening of the fiber introduction hole 21 formed in the upper surface 20e, and at the same time, the ferrule 20 and the protection member 30 are bonded.
  • Each light guide 12 is held in a state of being inserted into the corresponding fiber holding hole 22.
  • the front end face of each light guide 12 is exposed at the front end face 20a of the ferrule 20, and allows light to enter and exit.
  • the front end face of each light guide 12 and the front end face 20a of the ferrule 20 are flush with each other.
  • the joint 15 between each light guide 12 and each optical fiber 11 is located in each fiber holding hole 22. Since the joint portion 15 is inferior in strength to other portions, the joint portion 15 is located in the fiber holding hole 22 with a small amount of the surrounding adhesive, which is caused by stress due to curing shrinkage of the adhesive, temperature expansion shrinkage, or the like. It is possible to suppress breakage of the joining portion 15 to be performed.
  • the rubber boot 40 is a rubber member for protecting the resin coating portion 11a (tape fiber 13) of the optical fiber 11.
  • the rubber boot 40 has a substantially rectangular parallelepiped shape, and fits into a recess 31 formed in the rear end surface 30b of the protection member 30.
  • the rubber boot 40 has a hole 41 through which the tape fiber 13 is inserted.
  • the hole 41 is a fiber holding hole for storing and holding the resin coating portions 11a of the plurality of optical fibers 11 (tape fibers 13) therein.
  • the pair of guide pins 51 and 52 pass through the pair of guide pin insertion holes 23a and 23b formed in the ferrule 20, respectively.
  • the tip portions of the pair of guide pins 51 and 52 protrude forward in the Z direction from the front end face 20a of the ferrule 20 and fit into the guide pin insertion holes of the ferrule on the connection partner side.
  • the rear ends of the pair of guide pins 51 and 52 are fixed to a guide pin keeper 53 as shown in FIG.
  • the guide pin keeper 53 covers the outer peripheral surface (the lower surface 30f and the side surfaces 30c and 30d) of the protective member 30 protruding rearward from the ferrule 20, and is in contact with the rear end surface 20b of the ferrule 20.
  • the guide pins 51 and 52 are made of metal, for example.
  • the coil spring 54 is disposed on the rear end side of the guide pin keeper 53, and urges the guide pin keeper 53, the protection member 30, and the rubber boot 40 forward in the Z direction. As a result, a biasing force forward in the Z direction is applied to the ferrule 20 via the guide pin keeper 53, the protective member 30, and the rubber boot 40, and a pressing force against the ferrule 20 on the other side is generated.
  • the rear end surface 30b of the protection member 30 and the rear end surface of the rubber boot 40 are flush with each other. Thereby, the pressing force by the coil spring 54 can be stabilized.
  • these rear end surfaces do not necessarily need to be flush with each other, and the rubber boot 40 may protrude rearward from the rear end surface 30b of the protective member 30, or the protective member 30 may protrude rearward from the rear end surface of the rubber boot 40. .
  • the assembly procedure of the optical connector 1A is as follows. First, the tape fiber 13 is inserted through the rubber boot 40 and the protection member 30. Next, the bare resin 11 b is formed by removing the coating resin at the tip of the tape fiber 13. Then, the end face of the bare fiber 11b and the light guide 12 are joined (for example, fusion). Subsequently, the plurality of light guides 12 and the plurality of bare fibers 11b are collectively introduced from the fiber introduction holes 21 of the ferrule 20, and the light guides 12 and the bare fibers 11b are introduced into the fiber holding holes 22 of the ferrule 20. Insert.
  • the protection member 30 is inserted into the fiber introduction hole 21 of the ferrule 20, and the rubber boot 40 is inserted into the recess 31 of the protection member 30.
  • an adhesive is poured from the opening of the fiber introduction hole 21 formed in the upper surface 20e and cured. Thereafter, the front end face 20a of the ferrule 20 is polished.
  • FIG. 9 is a cross-sectional view showing the structure of a general optical connector 100 that does not include the light guide 12.
  • the tape fiber 13 (resin coating portion 11 a) is introduced from the fiber introduction hole 21, and the bare fiber 11 b is inserted into each fiber holding hole 22.
  • the tape fiber 13 is protected by a rubber boot 102 inserted into the fiber introduction hole 21 of the ferrule 20.
  • the bare fiber 11b protrudes from the rear end face 20b of the ferrule 20 as described above, and thus the bare fiber 11b is sufficiently protected. I can't.
  • the protection member 30 is inserted into the fiber introduction hole 21 of the ferrule 20.
  • the protection member 30 has a fiber holding hole 32 for holding the optical fiber 11, and the coated end 11 c of the optical fiber 11 is located in the fiber holding hole 32.
  • the bare fiber 11 b of the optical fiber 11 is suitably protected by both the ferrule 20 and the protection member 30. Therefore, according to this optical connector 1 ⁇ / b> A, the optical fiber 11 joined to the light guide 12 can be sufficiently protected using the existing ferrule 20.
  • a of optical connectors are further provided with the rubber boot 40 fitted to the recessed part 31 formed in the rear end of the protection member 30, and this rubber boot 40 has the hole 41 for hold
  • the hole 41 accommodates at least a part of the resin coating portions 11 a of the plurality of optical fibers 11.
  • Such a rubber boot 40 can more reliably protect the resin-coated portion 11a of the optical fiber 11, and the bare fiber extending from the resin-coated portion 11a by such reliable protection and holding of the resin-coated portion 11a. It is also possible to reduce the influence from the outside on 11b and to protect it.
  • the rubber boot 40 is fitted in the recess so that the end surface on the rear end side is flush with the rear end surface of the protection member 30.
  • the coil spring 54 when the coil spring 54 is disposed at the rear end of the protective member 30 or the like, the pressing force can be stably applied to the optical connector 1A, and the influence on the optical fiber 11 accommodated therein is reduced. Thus, the protection can be achieved.
  • each optical fiber 11 and each light guide 12 may be fused together. Thereby, the connection loss between each optical fiber 11 and each light guide 12 can be reduced, and reliability can be improved.
  • the form of joining between the end face of the optical fiber 11 and the light guide 12 is not limited to fusion, and other joining methods such as adhesion may be applied.
  • the ferrule 20 and the protection member 30 may be made of the same material. Therefore, since the thermal expansion coefficient of the ferrule 20 and the protection member 30 becomes equal, the influence (peeling of the protection member 30, peeling, etc.) by the change of ambient temperature can be suppressed.
  • the ferrule 20 and the protection member 30 may be bonded or welded to each other.
  • the protection member 30 can be fixed to the ferrule 20 at the same time in the process of bonding and fixing the optical fiber 11 to the ferrule 20, thereby reducing the number of manufacturing steps. be able to.
  • the ferrule 20 and the protective member 30 can be more firmly fixed, so that the reliability of the optical connector 1A is increased and the handling is facilitated.
  • FIG. 6 is a perspective view showing an appearance of an optical connector 1B according to a first modification of the optical connector 1A.
  • FIG. 7 is a cross-sectional view taken along line VII-VII of the optical connector 1B shown in FIG.
  • the protection member 30 ⁇ / b> B of this modification has a slit (hole) 33 that extends in the X direction and reaches the fiber holding hole 32.
  • the slit 33 is formed on the upper surface of the protection member 30B, but the slit may be formed on the side surface or the lower surface.
  • the coated end 11c of each optical fiber 11 (that is, the starting point of the bare fiber 11b) is located in the slit 33.
  • the coated end 11c of the optical fiber 11 is securely fixed by the adhesive.
  • the air in the fiber holding hole 32 can escape from the slit 33, so that the adhesive for bonding the optical fiber 11 and the ferrule 20 can easily flow from the ferrule 20 to the fiber holding hole 32. It becomes easy to reach the covering end 11c.
  • Other configurations of the protection member 30 ⁇ / b> B are the same as those of the protection member 30.
  • FIG. 8 is a perspective view showing an appearance of the optical connector 1C according to the second modification of the optical connector 1A.
  • the recess 31 of the protection member 30C penetrates in the X direction.
  • the pair of side surfaces 40c, 40d of the rubber boot 40 is exposed from the pair of side surfaces 30c, 30d of the protection member 30C.
  • the recess 31C may penetrate in the X direction as in the present modification.
  • variety of the rubber boot 40 in the sequence direction of the longitudinal side of the some optical fiber 11 can be taken wide, and the number of the optical fibers 11 in this sequence direction can be increased.
  • optical connector according to the present invention is not limited to the embodiment described above, and various other modifications are possible.
  • the above-described embodiments and modifications may be combined with each other according to the necessary purpose and effect.
  • a configuration in which the rubber boot is not provided in the concave portion of the protection member is also possible.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Abstract

An optical connector includes: a plurality of optical fibers having a resin coating and a non-coated part that extends from the end of the resin coating to an end face; a plurality of light guides each bonded onto the end face of the plurality of optical fibers; a ferrule having a fiber insertion hole for collectively receiving the plurality of optical fibers and a plurality of first fiber retention holes extending from the fiber insertion hole; and a protective member having a second fiber retention hole and inserted into the fiber insertion hole from the other end. The total length of the non-coated part and the light guide along the first direction is greater than the length of the ferrule along the same direction. A joint between each light guide and each optical fiber is positioned inside the first fiber retention hole, and the end of the resin coating of each optical fiber is positioned inside the second fiber retention hole.

Description

光コネクタOptical connector
 本発明は、光コネクタに関する。
 本出願は、2016年8月31日出願の日本出願第2016-169291号に基づく優先権を主張し、前記日本出願に記載された全ての記載内容を援用するものである。
The present invention relates to an optical connector.
This application claims priority based on Japanese Patent Application No. 2016-169291 filed on August 31, 2016, and incorporates all the description content described in the above Japanese application.
 非特許文献1は、多心のPC(Physical Contact)接続型コネクタであるMPOコネクタに関する技術を開示する。MPOコネクタでは、フェルールに形成された複数のファイバ挿入孔に複数の光ファイバがそれぞれ挿入される。複数の光ファイバの端面は、フェルール端面において露出しており、接続時には、接続相手側の光コネクタのフェルール端面から露出した複数の光ファイバの端面とそれぞれ押し当てられる。 Non-Patent Document 1 discloses a technology related to an MPO connector which is a multi-core PC (Physical Contact) connection type connector. In the MPO connector, a plurality of optical fibers are respectively inserted into a plurality of fiber insertion holes formed in the ferrule. The end faces of the plurality of optical fibers are exposed at the ferrule end face, and are pressed against the end faces of the plurality of optical fibers exposed from the ferrule end face of the optical connector on the connection partner side.
 特許文献1は、光コネクタに関する技術を開示する。この光コネクタは、第1の光ファイバと、第1の光ファイバのコア径よりも大きなコア径を有する第2の光ファイバとが接続される光コネクタ用光ファイバを備える。光コネクタ用光ファイバは、フェルールの光ファイバ挿入孔に挿入固定されており、第1の光ファイバと第2の光ファイバとの接続部は光ファイバ挿入孔内に収容されている。第1の光ファイバはシングルモードファイバであり、第2の光ファイバはグレーデッドインデックス(GI)光ファイバである。 Patent Document 1 discloses a technique related to an optical connector. The optical connector includes an optical fiber for an optical connector to which a first optical fiber and a second optical fiber having a core diameter larger than the core diameter of the first optical fiber are connected. The optical fiber for an optical connector is inserted and fixed in the optical fiber insertion hole of the ferrule, and the connection portion between the first optical fiber and the second optical fiber is accommodated in the optical fiber insertion hole. The first optical fiber is a single mode fiber, and the second optical fiber is a graded index (GI) optical fiber.
 特許文献2は、光ファイバコリメータの製造方法に関する技術を開示する。この製造方法では、まず、光ファイバの先端にGRINレンズを融着した複数のコリメータ部材の先端部分を多芯フェルールの各芯に挿入し、仮固定する。次に、弾性パッド上に貼付した研磨フィルムにフェルールを押圧した状態で、フェルールと研磨フィルムとを相対的に移動させ、フェルールと共に複数のGRINレンズ先端を球面状に研磨する。そして、フェルールから複数のコリメータ部材を抜き取る。最後に、各コリメータ部材のGRINレンズ先端に反射防止膜を形成する。 Patent Document 2 discloses a technique related to a manufacturing method of an optical fiber collimator. In this manufacturing method, first, tip portions of a plurality of collimator members each having a GRIN lens fused to the tip of an optical fiber are inserted into each core of a multi-core ferrule and temporarily fixed. Next, in a state where the ferrule is pressed against the polishing film affixed on the elastic pad, the ferrule and the polishing film are relatively moved, and the tips of the plurality of GRIN lenses are polished into a spherical shape together with the ferrule. Then, a plurality of collimator members are extracted from the ferrule. Finally, an antireflection film is formed on the tip of the GRIN lens of each collimator member.
 非特許文献2は、光ファイバ融着接続機に関する技術を開示する。この光ファイバ融着接続機では、被覆が除去された一対の裸ファイバをV溝上に設置して相互の調心を行った後、これらの裸ファイバ同士を放電により溶融接続する。 Non-Patent Document 2 discloses a technique related to an optical fiber fusion splicer. In this optical fiber fusion splicer, a pair of bare fibers from which the coating has been removed is placed on the V-groove and aligned with each other, and then these bare fibers are fused and connected by discharge.
特開2005-308880号公報JP 2005-308880 A 特開2009-047993号公報JP 2009-047993 A
 本開示の光コネクタは、第1方向に沿って延在し、樹脂被覆部及び樹脂被覆部の端から端面まで延びる被覆除去部を有する複数の光ファイバと、第1方向に沿って延在し、複数の光ファイバの端面にそれぞれ接合された複数の導光体と、第1方向の一端に形成され複数の光ファイバを一括して導入するファイバ導入孔、及び、ファイバ導入孔から第1方向の他端に向けて延びる複数の第1ファイバ保持孔を有するフェルールと、第1方向の他端に向けて延びる第2ファイバ保持孔を有し、ファイバ導入孔に他端側から挿入される保護部材と、を備える。各導光体は、対応する第1ファイバ保持孔に挿入された状態で保持され、各光ファイバは、対応する第1ファイバ保持孔及び第2ファイバ保持孔に挿入された状態で保持される。第1方向における被覆除去部及び導光体を合わせた長さが同方向におけるフェルールの長さよりも長く、各導光体と各光ファイバとの接合部は第1ファイバ保持孔内に位置し、各光ファイバの樹脂被覆部の端は第2ファイバ保持孔内に位置する。 The optical connector of the present disclosure extends along the first direction, and includes a plurality of optical fibers having a resin coating portion and a coating removal portion extending from the end to the end surface of the resin coating portion, and extending along the first direction. A plurality of light guides respectively joined to end faces of the plurality of optical fibers, a fiber introduction hole formed at one end in the first direction and introducing the plurality of optical fibers in a lump, and the fiber introduction hole in the first direction A ferrule having a plurality of first fiber holding holes extending toward the other end of the fiber, a second fiber holding hole extending toward the other end in the first direction, and a protection inserted into the fiber introduction hole from the other end side A member. Each light guide is held in a state of being inserted into the corresponding first fiber holding hole, and each optical fiber is held in a state of being inserted into the corresponding first fiber holding hole and second fiber holding hole. The combined length of the coating removal portion and the light guide in the first direction is longer than the length of the ferrule in the same direction, and the joint between each light guide and each optical fiber is located in the first fiber holding hole, The end of the resin coating portion of each optical fiber is located in the second fiber holding hole.
図1は、一実施形態に係る光コネクタを斜め後方から見た斜視図である。FIG. 1 is a perspective view of an optical connector according to an embodiment as viewed obliquely from the rear. 図2は、一実施形態に係る光コネクタを斜め後方から見た斜視図である。FIG. 2 is a perspective view of the optical connector according to the embodiment as viewed obliquely from the rear. 図3は、一実施形態に係る光コネクタを斜め前方から見た斜視図である。FIG. 3 is a perspective view of the optical connector according to the embodiment as viewed obliquely from the front. 図4は、図1に示す光コネクタのIV-IV線に沿った断面図である。4 is a cross-sectional view taken along line IV-IV of the optical connector shown in FIG. 図5は、光コネクタが備える一対のガイドピン及びピンキーパを示す斜視図である。FIG. 5 is a perspective view showing a pair of guide pins and a pin keeper provided in the optical connector. 図6は、第1変形例に係る光コネクタの外観を示す斜視図である。FIG. 6 is a perspective view showing an appearance of the optical connector according to the first modification. 図7は、図6に示す光コネクタのVII-VII線に沿った断面図である。7 is a cross-sectional view taken along line VII-VII of the optical connector shown in FIG. 図8は、第2変形例に係る光コネクタの外観を示す斜視図である。FIG. 8 is a perspective view illustrating an appearance of an optical connector according to a second modification. 図9は、導光体を備えない一般的な光コネクタの構造を示す断面図である。FIG. 9 is a cross-sectional view showing the structure of a general optical connector that does not include a light guide.
[本開示が解決しようとする課題]
 一般的な多心の光コネクタは、非特許文献1に開示されているように、複数の光ファイバの端面をフェルールから露出させ、PC接続される。これに対し、例えば特許文献1及び2に開示されているように、各光ファイバの端面にGI光ファイバ等の導光体を接合し、導光体を介して光を入出射する光コネクタがある。この構成によれば、光コネクタ間の光径を拡大することができ、光コネクタ同士の軸ずれによる光結合効率の低下を抑えることができる。
[Problems to be solved by the present disclosure]
As disclosed in Non-Patent Document 1, a general multi-core optical connector exposes end faces of a plurality of optical fibers from a ferrule and is PC-connected. On the other hand, as disclosed in Patent Documents 1 and 2, for example, there is an optical connector in which a light guide body such as a GI optical fiber is joined to the end face of each optical fiber and light enters and exits through the light guide body is there. According to this structure, the optical diameter between optical connectors can be expanded, and the fall of the optical coupling efficiency by the axial shift of optical connectors can be suppressed.
 光ファイバの端面にGI光ファイバ等の導光体を接合する際、光ファイバの樹脂被覆を除去する必要がある。これは、非特許文献2に示されるように、光ファイバと導光体とをV溝等によって極めて精度良く調心する必要があるからである。このとき、単一の光ファイバであれば樹脂被覆の除去長さは例えば6mm程度で済むが、複数の光ファイバと複数の導光体との接合を一括して行う場合、全ての光ファイバを精度良く位置決めするためには、樹脂被覆の除去長さを例えば10mm程度と長くする必要がある。しかしながら、一般的に用いられているMTフェルールの長さは8mm程度である。従って、導光体と共に光ファイバをMTフェルールのファイバ保持孔に収容すると、樹脂被覆が除去された部分がMTフェルールの後端から2mm以上はみ出してしまい、樹脂被覆が除去された部分を十分に保護することができない。8mmよりも長いMTフェルールを新たに作製することも考えられるが、微細な構造を備える精密部品であるMTフェルールを新たに設計し成形条件を調整することは、多大な時間及びコストを伴う。 When joining a light guide such as a GI optical fiber to the end face of the optical fiber, it is necessary to remove the resin coating of the optical fiber. This is because, as shown in Non-Patent Document 2, it is necessary to align the optical fiber and the light guide with extremely high accuracy by a V-groove or the like. At this time, if the single optical fiber is used, the removal length of the resin coating may be about 6 mm, for example. However, when a plurality of optical fibers and a plurality of light guides are joined together, all the optical fibers are connected. In order to position with high accuracy, it is necessary to lengthen the removal length of the resin coating, for example, about 10 mm. However, the length of the MT ferrule generally used is about 8 mm. Therefore, when the optical fiber is housed in the fiber holding hole of the MT ferrule together with the light guide, the portion where the resin coating is removed protrudes 2 mm or more from the rear end of the MT ferrule, and the portion where the resin coating is removed is sufficiently protected. Can not do it. Although it is conceivable to newly produce an MT ferrule longer than 8 mm, it takes a lot of time and cost to newly design an MT ferrule, which is a precision part having a fine structure, and adjust the molding conditions.
 本開示は、導光体と接合された光ファイバを通常のフェルールを用いて十分に保護することができる光コネクタを提供することを目的とする。 This disclosure is intended to provide an optical connector that can sufficiently protect an optical fiber joined to a light guide using a normal ferrule.
 [本開示の効果]
 本開示に係る光コネクタによれば、導光体と接合された光ファイバを通常のフェルールを用いて十分に保護することができる。
[Effects of the present disclosure]
According to the optical connector according to the present disclosure, the optical fiber bonded to the light guide can be sufficiently protected using a normal ferrule.
 [本願発明の実施形態の説明]
 最初に、本発明の実施形態の内容を列記して説明する。一実施形態に係る光コネクタは、第1方向に沿って延在し、樹脂被覆部及び樹脂被覆部の端から端面まで延びる被覆除去部を有する複数の光ファイバと、第1方向に沿って延在し、複数の光ファイバの端面にそれぞれ接合された複数の導光体と、第1方向の一端に形成され複数の光ファイバを一括して導入するファイバ導入孔、及び、ファイバ導入孔から第1方向の他端に向けて延びる複数の第1ファイバ保持孔を有するフェルールと、第1方向の他端に向けて延びる第2ファイバ保持孔を有し、ファイバ導入孔に他端側から挿入される保護部材と、を備える。各導光体は、対応する第1ファイバ保持孔に挿入された状態で保持され、各光ファイバは、対応する第1ファイバ保持孔及び第2ファイバ保持孔に挿入された状態で保持される。第1方向における被覆除去部及び導光体を合わせた長さは、同方向におけるフェルールの長さよりも長く、各導光体と各光ファイバとの接合部は第1ファイバ保持孔内に位置し、各光ファイバの樹脂被覆部の端は第2ファイバ保持孔内に位置する。
[Description of Embodiment of Present Invention]
First, the contents of the embodiment of the present invention will be listed and described. An optical connector according to an embodiment extends along a first direction, and includes a plurality of optical fibers having a resin coating portion and a coating removal portion extending from an end to an end surface of the resin coating portion, and extending along the first direction. A plurality of light guides respectively joined to end faces of the plurality of optical fibers, a fiber introduction hole formed at one end in the first direction and introducing the plurality of optical fibers in a lump, and a first through the fiber introduction hole. A ferrule having a plurality of first fiber holding holes extending toward the other end in one direction and a second fiber holding hole extending toward the other end in the first direction are inserted into the fiber introduction hole from the other end side. And a protective member. Each light guide is held in a state of being inserted into the corresponding first fiber holding hole, and each optical fiber is held in a state of being inserted into the corresponding first fiber holding hole and second fiber holding hole. The combined length of the coating removal portion and the light guide in the first direction is longer than the length of the ferrule in the same direction, and the joint between each light guide and each optical fiber is located in the first fiber holding hole. The end of the resin coating portion of each optical fiber is located in the second fiber holding hole.
 この光コネクタにおいては、フェルールのファイバ導入孔に保護部材が挿入されている。保護部材は、光ファイバを保持する第2ファイバ保持孔を有しており、光ファイバの樹脂被覆部の端が第2ファイバ保持孔内に位置する。これにより、光ファイバの樹脂被覆が除去された部分(被覆除去部)がフェルール及び保護部材の双方において好適に保護される。従って、この光コネクタによれば、導光体と接合された光ファイバを、通常のフェルールを用いて十分に保護することができる。 In this optical connector, a protective member is inserted into the fiber introduction hole of the ferrule. The protection member has a second fiber holding hole for holding the optical fiber, and the end of the resin coating portion of the optical fiber is located in the second fiber holding hole. Thereby, the part (coating removal part) from which the resin coating of the optical fiber was removed is suitably protected in both the ferrule and the protection member. Therefore, according to this optical connector, the optical fiber joined to the light guide can be sufficiently protected using a normal ferrule.
 上記の光コネクタは、保護部材の第1方向の一端に形成される凹部に嵌合するゴムブーツを更に備えてもよく、このゴムブーツは、複数の光ファイバを保持するための第3ファイバ保持孔をその中に有し、第3ファイバ保持孔内に複数の光ファイバの樹脂被覆部の少なくとも一部を収納してもよい。このようなゴムブーツにより、光ファイバの樹脂被覆部をより確実に保護することができ、また、このような樹脂被覆部の確実な保護により、樹脂被覆部から延びる樹脂除去部に対する外部からの影響を低減してその保護を図ることも可能となる。また、ゴムブーツは、第1方向の一端側の端面が保護部材の第1方向の一端側の端面と面一になるように、凹部に嵌合されてもよい。この構成によれば、保護部材等の一端側にコイルバネ等を配置した場合に、その押圧力を安定的に光コネクタに付与することができ、内部に収納されている光ファイバへの影響を低減して、その保護を図ることが可能となる。更に、上記の光コネクタにおいて、複数の光ファイバは第1方向と交差する第2方向を長手方向とする領域に配列されており、凹部は第2方向に貫通していてもよい。これにより、複数の光ファイバの長手側の配列方向におけるゴムブーツの幅を広くとることができ、該配列方向における光ファイバの本数を多くすることができる。 The optical connector may further include a rubber boot that fits into a recess formed at one end of the protective member in the first direction, and the rubber boot has a third fiber holding hole for holding a plurality of optical fibers. It may be provided therein, and at least a part of the resin coating portions of the plurality of optical fibers may be accommodated in the third fiber holding hole. Such a rubber boot can more reliably protect the resin-coated portion of the optical fiber, and such a reliable protection of the resin-coated portion prevents external influences on the resin removal portion extending from the resin-coated portion. It can be reduced to protect it. Further, the rubber boot may be fitted into the recess so that the end surface on one end side in the first direction is flush with the end surface on one end side in the first direction of the protection member. According to this configuration, when a coil spring or the like is disposed on one end side of the protective member or the like, the pressing force can be stably applied to the optical connector, and the influence on the optical fiber accommodated therein is reduced. Thus, the protection can be achieved. Furthermore, in the above optical connector, the plurality of optical fibers may be arranged in a region having a second direction that intersects the first direction as a longitudinal direction, and the concave portion may penetrate in the second direction. Thereby, the width | variety of the rubber boot in the sequence direction of the longitudinal side of a some optical fiber can be taken wide, and the number of the optical fibers in this sequence direction can be increased.
 上記の光コネクタにおいて、保護部材は、第1方向と交差する第3方向に延びて第2ファイバ保持孔に達する穴部を更に有してもよく、光ファイバの樹脂被覆部の端が穴部内に位置してもよい。これにより、光ファイバとフェルールとを接着するための接着剤がフェルールから第2ファイバ保持孔へ流れ易くなり、接着剤が樹脂被覆部の端まで到達し易くなる。或いは、穴部から接着剤を導入することも可能となる。従って、保護部材内の樹脂被覆部端を接着剤によって更に確実に保護することができる。 In the above optical connector, the protection member may further include a hole extending in the third direction intersecting the first direction and reaching the second fiber holding hole, and the end of the resin coating portion of the optical fiber is in the hole. May be located. Thereby, the adhesive for adhering the optical fiber and the ferrule easily flows from the ferrule to the second fiber holding hole, and the adhesive easily reaches the end of the resin coating portion. Alternatively, it is possible to introduce an adhesive from the hole. Therefore, the resin-coated portion end in the protective member can be more reliably protected by the adhesive.
 上記の光コネクタにおいて、各光ファイバの端面と各導光体とは互いに融着されてもよい。これにより、各光ファイバと各導光体との間の接続損失を低減し、且つ信頼性を高めることができる。 In the above optical connector, the end face of each optical fiber and each light guide may be fused to each other. Thereby, the connection loss between each optical fiber and each light guide can be reduced, and the reliability can be increased.
 上記の光コネクタにおいて、フェルールと保護部材とは互いに同一材料からなってもよい。これにより、フェルール及び保護部材の熱膨張係数が等しくなるので、周囲温度の変化による影響を抑えることができる。また、フェルールと保護部材とは、熱膨張率の差が5×10-5/K以内の異なる材料からなっていてもよい。これにより、同一材料からなる場合と同様に、周囲温度の変化による影響を抑えることができる。 In the above optical connector, the ferrule and the protection member may be made of the same material. Thereby, since the thermal expansion coefficient of a ferrule and a protection member becomes equal, the influence by the change of ambient temperature can be suppressed. Further, the ferrule and the protection member may be made of different materials having a difference in thermal expansion coefficient within 5 × 10 −5 / K. Thereby, like the case where it consists of the same material, the influence by the change of ambient temperature can be suppressed.
 上記の光コネクタにおいて、フェルールと保護部材とは互いに接着または溶着されてもよい。フェルールと保護部材とが互いに接着される場合、フェルールへの保護部材の固定を、光ファイバをフェルールに接着固定する工程において同時に行うことができるので、製造工程数を削減することができる。また、フェルールと保護部材とが互いに溶着される場合、フェルールと保護部材とをより強固に固定できるので、光コネクタの信頼性が高まり、取り扱いが容易になる。 In the above optical connector, the ferrule and the protective member may be bonded or welded to each other. When the ferrule and the protective member are bonded to each other, the protective member can be fixed to the ferrule at the same time in the process of bonding and fixing the optical fiber to the ferrule, so that the number of manufacturing steps can be reduced. Further, when the ferrule and the protective member are welded to each other, the ferrule and the protective member can be more firmly fixed, so that the reliability of the optical connector is increased and the handling is facilitated.
 上記の光コネクタにおいて、第2ファイバ保持孔は、第1方向と交差する第3方向に配列される複数の開口を有していてもよい。この場合、複数の光ファイバ(テープファイバ)を多段に収納することができるので、より多くの光ファイバを連結できる光コネクタとすることができきる。 In the above optical connector, the second fiber holding hole may have a plurality of openings arranged in a third direction intersecting the first direction. In this case, since a plurality of optical fibers (tape fibers) can be accommodated in multiple stages, an optical connector that can connect more optical fibers can be obtained.
 [本発明の実施形態の詳細]
 本発明の実施形態に係る光コネクタの具体例を、以下に図面を参照しつつ説明する。本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。以下の説明では、図面の説明において同一の要素には同一の符号を付し、重複する説明を省略する。また、以下の説明において、各図には必要に応じてXYZ直交座標系が示されており、Z軸は接続方向に沿っている。
[Details of the embodiment of the present invention]
Specific examples of the optical connector according to the embodiment of the present invention will be described below with reference to the drawings. The present invention is not limited to these exemplifications, but is defined by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims. In the following description, the same reference numerals are given to the same elements in the description of the drawings, and redundant descriptions are omitted. In the following description, each drawing shows an XYZ orthogonal coordinate system as necessary, and the Z-axis is along the connection direction.
 図1~図5は、本発明の一実施形態に係る光コネクタ1Aの構成を示す図である。図1及び図2は、光コネクタ1Aを斜め後方から見た斜視図である。図3は、光コネクタ1Aを斜め前方から見た斜視図である。図2及び図3は、光コネクタ1Aが備える一対のガイドピン51,52及びガイドピンキーパ53の図示を省略している。図4は、図1に示す光コネクタ1AのIV-IV線に沿った断面図である。図5は、光コネクタ1Aが備える一対のガイドピン51,52及びガイドピンキーパ53を示す斜視図である。 1 to 5 are diagrams showing the configuration of an optical connector 1A according to an embodiment of the present invention. 1 and 2 are perspective views of the optical connector 1A as viewed obliquely from the rear. FIG. 3 is a perspective view of the optical connector 1A as viewed obliquely from the front. 2 and 3, the pair of guide pins 51 and 52 and the guide pin keeper 53 provided in the optical connector 1A are not shown. 4 is a cross-sectional view taken along line IV-IV of the optical connector 1A shown in FIG. FIG. 5 is a perspective view showing a pair of guide pins 51 and 52 and a guide pin keeper 53 provided in the optical connector 1A.
 図1~図5に示されるように、本実施形態の光コネクタ1Aは、複数の光ファイバ11と、複数の導光体12(図4を参照)と、フェルール20と、保護部材30と、ゴムブーツ40と、一対のガイドピン51,52と、ガイドピンキーパ53と、コイルばね54とを備える。 As shown in FIGS. 1 to 5, the optical connector 1A of the present embodiment includes a plurality of optical fibers 11, a plurality of light guides 12 (see FIG. 4), a ferrule 20, a protective member 30, A rubber boot 40, a pair of guide pins 51 and 52, a guide pin keeper 53, and a coil spring 54 are provided.
 複数の光ファイバ11は、例えばシングルモード光ファイバである。波長1.31μmにおける光ファイバ11のモードフィールド径(MFD)は、例えば8μm~10μmである。各光ファイバ11は、Z方向に沿って延在する。各光ファイバ11は、樹脂被覆部11aと、樹脂被覆部11aの端(以下、被覆端という)11cから端面まで延びる裸ファイバ11bとを有する。裸ファイバ11bは、光ファイバ11において被覆樹脂が除去されている部分である。裸ファイバ11bは、ガラス製であり、コアと、コアを覆うクラッドとからなる。樹脂被覆部11aは、コア及びクラッドと、クラッドを覆う樹脂膜とからなる。裸ファイバ11bの外径は例えば125μmであり、樹脂被覆部11aの外径は例えば250μmである。 The plurality of optical fibers 11 are, for example, single mode optical fibers. The mode field diameter (MFD) of the optical fiber 11 at the wavelength of 1.31 μm is, for example, 8 μm to 10 μm. Each optical fiber 11 extends along the Z direction. Each optical fiber 11 includes a resin-coated portion 11a and a bare fiber 11b extending from an end (hereinafter referred to as a coated end) 11c of the resin-coated portion 11a to an end surface. The bare fiber 11b is a portion where the coating resin is removed from the optical fiber 11. The bare fiber 11b is made of glass and includes a core and a clad covering the core. The resin coating portion 11a includes a core and a clad, and a resin film that covers the clad. The outer diameter of the bare fiber 11b is, for example, 125 μm, and the outer diameter of the resin coating portion 11a is, for example, 250 μm.
 複数の光ファイバ11は、Z方向と交差するX方向を長手方向とする領域に配列されている。具体的には、X方向にM個(Mは3以上の整数)の光ファイバ11が配列されて成る光ファイバ列が、Y方向にN段(Nは1以上の整数、N<M)にわたって配置されている。X方向における光ファイバ11の配列の長さは、Y方向における光ファイバ11の配列の長さよりも長い。図にはM=12、N=2の場合が例示されている。樹脂被覆部11aにおける光ファイバ列は、テープファイバ13を構成している。 The plurality of optical fibers 11 are arranged in a region whose longitudinal direction is the X direction intersecting the Z direction. Specifically, an optical fiber array in which M (M is an integer of 3 or more) optical fibers 11 are arranged in the X direction has N stages (N is an integer of 1 or more, N <M) in the Y direction. Has been placed. The length of the array of optical fibers 11 in the X direction is longer than the length of the array of optical fibers 11 in the Y direction. In the figure, the case of M = 12, N = 2 is illustrated. The optical fiber array in the resin coating portion 11 a constitutes the tape fiber 13.
 複数の導光体12は、Z方向に沿って延在する円形断面の細長形状のガラス体である。複数の導光体12のZ方向における各一端面は、それぞれ複数の光ファイバ11の各端面に接合されている。本実施形態では、各光ファイバ11の端面と各導光体12とは互いに融着により接合されているが、接合の形態はこれに限られない。各導光体12の外径は、光ファイバ11の裸ファイバ11bの外径と等しい。また、Z方向における裸ファイバ11b及び導光体12を合わせた長さは、同方向におけるフェルール20の長さよりも長い。 The plurality of light guides 12 are elongated glass bodies having a circular cross section extending along the Z direction. Each end surface in the Z direction of the plurality of light guides 12 is joined to each end surface of the plurality of optical fibers 11. In the present embodiment, the end face of each optical fiber 11 and each light guide 12 are joined together by fusion, but the form of joining is not limited to this. The outer diameter of each light guide 12 is equal to the outer diameter of the bare fiber 11 b of the optical fiber 11. The total length of the bare fiber 11b and the light guide 12 in the Z direction is longer than the length of the ferrule 20 in the same direction.
 光ファイバ11に接合される導光体12の例としては、次のものが挙げられる。すなわち、(1)シングルモードファイバである光ファイバ11に対してレンズとして機能するGIファイバ、(2)シングルモードファイバである光ファイバ11に対してレンズとして機能するGRINレンズ、(3)光ファイバ11よりも大きなMFD(例えば20μm)を有するシングルモードファイバ、等である。(3)の場合には、光ファイバ11と導光体12との界面における接続損失を低減するために、TEC処理が行われる。TEC処理とは、バーナや放電、レーザなどで熱を与えることで主に光ファイバ11側のコアのドーパントを熱拡散させ、界面におけるMFDの変化を緩やかにする処理である。上記(1)~(3)によれば、光コネクタ間の光径を拡大し、軸ずれによる光損失を低減するとともに、先端面に付着した微細なダストによる光損失を低減することができる。GIファイバ及びGRINレンズの長さは、例えば1mm以下である。 Examples of the light guide 12 bonded to the optical fiber 11 include the following. That is, (1) a GI fiber that functions as a lens for the optical fiber 11 that is a single mode fiber, (2) a GRIN lens that functions as a lens for the optical fiber 11 that is a single mode fiber, and (3) an optical fiber 11. A single mode fiber having a larger MFD (eg, 20 μm). In the case of (3), a TEC process is performed to reduce connection loss at the interface between the optical fiber 11 and the light guide 12. The TEC process is a process that mainly diffuses the core dopant on the optical fiber 11 side by applying heat with a burner, discharge, laser, etc., and moderates the MFD change at the interface. According to the above (1) to (3), the optical diameter between the optical connectors can be enlarged, the optical loss due to the axis deviation can be reduced, and the optical loss due to the fine dust adhering to the tip surface can be reduced. The length of the GI fiber and the GRIN lens is, for example, 1 mm or less.
 フェルール20は、複数の光ファイバ11及び複数の導光体12を保持する樹脂製の部材である。フェルール20は、例えばPPS樹脂からなる。フェルール20は、略直方体状の外観を有し、Z方向において互いに対向する前端面20a及び後端面20bと、X方向において互いに対向する1対の側面20c,20dと、Y方向において互いに対向する上面20e及び下面20fとを有する。後端面20bには、複数の光ファイバ11を一括して導入するための1つのファイバ導入孔21が形成されている。ファイバ導入孔21の前部は上面20eに抜けている。すなわち、ファイバ導入孔21は、後端面20bと上面20eとの間を貫通している。 The ferrule 20 is a resin member that holds the plurality of optical fibers 11 and the plurality of light guides 12. The ferrule 20 is made of, for example, PPS resin. Ferrule 20 has a substantially rectangular parallelepiped appearance, front end surface 20a and rear end surface 20b facing each other in the Z direction, a pair of side surfaces 20c and 20d facing each other in the X direction, and an upper surface facing each other in the Y direction. 20e and a lower surface 20f. A single fiber introduction hole 21 for introducing a plurality of optical fibers 11 at a time is formed in the rear end face 20b. The front portion of the fiber introduction hole 21 is open to the upper surface 20e. That is, the fiber introduction hole 21 penetrates between the rear end surface 20b and the upper surface 20e.
 図4に示されるように、フェルール20は、複数のファイバ保持孔22を更に有する。複数のファイバ保持孔22は、ファイバ導入孔21から前端面20aに向けてそれぞれ延びている。本実施形態では、これらのファイバ保持孔22が、ファイバ導入孔21から前端面20aに貫通しており、前端面20aに開口を有する。前端面20aにおける複数のファイバ保持孔22の開口は、複数の光ファイバ11の配列に応じて1次元状または2次元状に配列されている。ファイバ保持孔22の内径は、光ファイバ11の裸ファイバ11bの外径、及び導光体12の外径とほぼ等しい。前端面20aは、接続相手側のフェルールの前端面と対向し、一例では当接する。 As shown in FIG. 4, the ferrule 20 further has a plurality of fiber holding holes 22. The plurality of fiber holding holes 22 extend from the fiber introduction hole 21 toward the front end face 20a. In the present embodiment, these fiber holding holes 22 penetrate from the fiber introduction hole 21 to the front end face 20a, and have an opening in the front end face 20a. The openings of the plurality of fiber holding holes 22 in the front end face 20 a are arranged in a one-dimensional or two-dimensional manner depending on the arrangement of the plurality of optical fibers 11. The inner diameter of the fiber holding hole 22 is substantially equal to the outer diameter of the bare fiber 11 b of the optical fiber 11 and the outer diameter of the light guide 12. The front end face 20a faces the front end face of the ferrule on the connection partner side, and abuts in one example.
 図4に示される例では、前端面20a及び導光体12の端面は、ファイバ保持孔22の中心軸線(すなわち光ファイバ11の光軸)に対して垂直である。その場合、導光体12の端面からの反射戻り光を抑制するために、前端面20a及び導光体12の端面に無反射処理(例えばARコートなど)が施されていてもよい。或いは、前端面20a及び導光体12の端面の法線がファイバ保持孔22の中心軸線に対して僅かに傾斜していてもよい。その場合、傾斜によって導光体12の端面からの反射戻り光が抑制されるので、無反射処理は不要になる。但し、その場合であっても、フレネル反射損失を抑制するために前端面20a及び導光体12の端面に無反射処理が施されてもよい。 4, the front end face 20a and the end face of the light guide 12 are perpendicular to the center axis of the fiber holding hole 22 (that is, the optical axis of the optical fiber 11). In that case, in order to suppress the reflected return light from the end face of the light guide body 12, the front end face 20a and the end face of the light guide body 12 may be subjected to non-reflection treatment (for example, AR coating). Alternatively, the normal lines of the front end face 20 a and the end face of the light guide 12 may be slightly inclined with respect to the central axis of the fiber holding hole 22. In that case, the reflected return light from the end face of the light guide 12 is suppressed by the inclination, so that the non-reflection treatment is not necessary. However, even in that case, non-reflection treatment may be applied to the front end face 20a and the end face of the light guide 12 in order to suppress the Fresnel reflection loss.
 保護部材30は、ファイバ導入孔21に挿入される樹脂製の部材である。保護部材30は、略直方体状の外観を有し、Z方向において互いに対向する前端面30a及び後端面30bと、X方向において互いに対向する1対の側面30c,30dと、Y方向において互いに対向する上面30e及び下面30fとを有する。保護部材30は、ファイバ導入孔21にZ方向の他端(前端面30a)側から挿入され、ファイバ導入孔21と嵌合する。また、図4に示されるように、保護部材30は、凹部31及びファイバ保持孔32を有する。凹部31は、Z方向における保護部材30の一端(後端面30b)に形成され、ゴムブーツ40と嵌合する。ファイバ保持孔32は、凹部31からZ方向の他端(前端面30a)に向けて延び、凹部31と前端面30aとの間を貫通している。また、ファイバ保持孔32は、X方向における光ファイバ11の配列数に応じてX方向に延びており、Z方向に並ぶ光ファイバ11の列(すなわちテープファイバ13)を一括して収容する。本実施形態では、ファイバ保持孔32は、Y方向(上下)に配列される2つ(2段)の開口から構成されているが、1つの開口から構成されていてもよいし、3つ(3段)以上の開口から構成されていてもよい。ファイバ保持孔32のY方向の幅は、光ファイバ11の樹脂被覆部11aの外径とほぼ等しい。 The protective member 30 is a resin member inserted into the fiber introduction hole 21. The protection member 30 has a substantially rectangular parallelepiped appearance, and faces the front end face 30a and the rear end face 30b facing each other in the Z direction, a pair of side faces 30c and 30d facing each other in the X direction, and faces each other in the Y direction. It has an upper surface 30e and a lower surface 30f. The protection member 30 is inserted into the fiber introduction hole 21 from the other end (front end face 30 a) side in the Z direction and is fitted to the fiber introduction hole 21. As shown in FIG. 4, the protection member 30 has a recess 31 and a fiber holding hole 32. The recess 31 is formed at one end (rear end surface 30 b) of the protection member 30 in the Z direction and is fitted with the rubber boot 40. The fiber holding hole 32 extends from the recess 31 toward the other end (front end surface 30a) in the Z direction, and penetrates between the recess 31 and the front end surface 30a. The fiber holding holes 32 extend in the X direction according to the number of optical fibers 11 arranged in the X direction, and collectively accommodate the rows of optical fibers 11 aligned in the Z direction (that is, the tape fibers 13). In the present embodiment, the fiber holding hole 32 is composed of two (two steps) openings arranged in the Y direction (up and down), but may be composed of one opening or three ( (3 steps) or more openings. The width of the fiber holding hole 32 in the Y direction is substantially equal to the outer diameter of the resin coating portion 11 a of the optical fiber 11.
 フェルール20と保護部材30とは、互いに同一材料(例えばPPS樹脂)から構成されてもよい。或いは、保護部材30は、フェルール20の構成材料と熱膨張率が近い、即ち、熱膨張率の差が5×10-5/K以内の別の材料によって構成されてもよい。フェルール20と保護部材30とは、接着剤を介して互いに接着されるか、または加熱により溶着されている。 Ferrule 20 and protective member 30 may be made of the same material (for example, PPS resin). Alternatively, the protective member 30 may be made of another material having a thermal expansion coefficient close to that of the constituent material of the ferrule 20, that is, a difference in thermal expansion coefficient within 5 × 10 −5 / K. The ferrule 20 and the protection member 30 are bonded to each other via an adhesive or are welded by heating.
 各光ファイバ11は、対応するファイバ保持孔22からファイバ保持孔32にわたって挿入された状態で保持されている。各光ファイバ11の被覆端11c(すなわち裸ファイバ11bの起点)は、各ファイバ保持孔32内に位置する。すなわち、裸ファイバ11bはファイバ保持孔22からファイバ保持孔32にわたって保持され、樹脂被覆部11aはファイバ保持孔32に保持される。各光ファイバ11は、上面20eに形成されたファイバ導入孔21の開口から注入された接着剤(例えば熱硬化型エポキシ接着剤)によって、フェルール20及び保護部材30に固定されている。この接着剤は、ファイバ導入孔21内からファイバ保持孔22及びファイバ保持孔32に浸入し、ファイバ保持孔22内部及びファイバ保持孔32内部においても光ファイバ11をフェルール20及び保護部材30に固定する。また、フェルール20と保護部材30とが接着により固定される場合、その接着剤としては、例えば光ファイバ11とフェルール20との接着に用いられた接着剤と同じものが用いられる。すなわち、上面20eに形成されたファイバ導入孔21の開口から注入された接着剤によって、光ファイバ11とフェルール20とが接着されると同時に、フェルール20と保護部材30とが接着される。 Each optical fiber 11 is held in a state of being inserted from the corresponding fiber holding hole 22 to the fiber holding hole 32. The coated end 11c of each optical fiber 11 (that is, the starting point of the bare fiber 11b) is located in each fiber holding hole 32. That is, the bare fiber 11 b is held from the fiber holding hole 22 to the fiber holding hole 32, and the resin coating portion 11 a is held in the fiber holding hole 32. Each optical fiber 11 is fixed to the ferrule 20 and the protection member 30 by an adhesive (for example, thermosetting epoxy adhesive) injected from the opening of the fiber introduction hole 21 formed in the upper surface 20e. This adhesive enters the fiber holding hole 22 and the fiber holding hole 32 from the inside of the fiber introduction hole 21, and fixes the optical fiber 11 to the ferrule 20 and the protection member 30 in the fiber holding hole 22 and the fiber holding hole 32. . Moreover, when the ferrule 20 and the protection member 30 are fixed by adhesion, as the adhesive, for example, the same adhesive as that used for adhesion between the optical fiber 11 and the ferrule 20 is used. That is, the optical fiber 11 and the ferrule 20 are bonded together with the adhesive injected from the opening of the fiber introduction hole 21 formed in the upper surface 20e, and at the same time, the ferrule 20 and the protection member 30 are bonded.
 各導光体12は、対応するファイバ保持孔22に挿入された状態で保持されている。各導光体12の前端面は、フェルール20の前端面20aにおいて露出し、光の入射及び出射を行う。一例では、各導光体12の前端面とフェルール20の前端面20aとは互いに面一となっている。また、図4に示されるように、各導光体12と各光ファイバ11との接合部15は、各ファイバ保持孔22内に位置する。接合部15は他の部分と比べて強度が劣るので、周囲の接着剤が少ないファイバ保持孔22内に接合部15が位置することにより、接着剤の硬化収縮や温度膨張収縮などによるストレスに起因する接合部15の破断を抑制できる。 Each light guide 12 is held in a state of being inserted into the corresponding fiber holding hole 22. The front end face of each light guide 12 is exposed at the front end face 20a of the ferrule 20, and allows light to enter and exit. In one example, the front end face of each light guide 12 and the front end face 20a of the ferrule 20 are flush with each other. As shown in FIG. 4, the joint 15 between each light guide 12 and each optical fiber 11 is located in each fiber holding hole 22. Since the joint portion 15 is inferior in strength to other portions, the joint portion 15 is located in the fiber holding hole 22 with a small amount of the surrounding adhesive, which is caused by stress due to curing shrinkage of the adhesive, temperature expansion shrinkage, or the like. It is possible to suppress breakage of the joining portion 15 to be performed.
 ゴムブーツ40は、光ファイバ11の樹脂被覆部11a(テープファイバ13)を保護するためのゴム製の部材である。ゴムブーツ40は、略直方体状を呈しており、保護部材30の後端面30bに形成された凹部31に嵌合する。そして、ゴムブーツ40には、テープファイバ13を挿通させるための孔41が形成されている。この孔41は、複数の光ファイバ11(テープファイバ13)の樹脂被覆部11aをその中に収納して保持するファイバ保持孔である。このゴムブーツ40によって、後方の光ファイバ11に力が加わった場合においても光ファイバ11に急な曲げを発生させず、光ファイバ11の破損を回避できる。 The rubber boot 40 is a rubber member for protecting the resin coating portion 11a (tape fiber 13) of the optical fiber 11. The rubber boot 40 has a substantially rectangular parallelepiped shape, and fits into a recess 31 formed in the rear end surface 30b of the protection member 30. The rubber boot 40 has a hole 41 through which the tape fiber 13 is inserted. The hole 41 is a fiber holding hole for storing and holding the resin coating portions 11a of the plurality of optical fibers 11 (tape fibers 13) therein. With this rubber boot 40, even when a force is applied to the rear optical fiber 11, the optical fiber 11 is not bent suddenly, and damage to the optical fiber 11 can be avoided.
 一対のガイドピン51,52は、フェルール20に形成された一対のガイドピン挿入孔23a,23bをそれぞれ貫通している。一対のガイドピン51,52の先端部はフェルール20の前端面20aからZ方向前方に突出しており、接続相手側のフェルールのガイドピン挿入孔に嵌合する。これにより、当該フェルール20と接続相手側のフェルール20とが互いに精度良く位置決めされる。一対のガイドピン51,52の後端部は、図5に示されるようにガイドピンキーパ53に固定されている。ガイドピンキーパ53は、保護部材30のうちフェルール20から後方へ突出した部分の外周面(下面30f及び側面30c,30d)を覆うとともに、フェルール20の後端面20bに当接している。ガイドピン51,52は、例えば金属製である。 The pair of guide pins 51 and 52 pass through the pair of guide pin insertion holes 23a and 23b formed in the ferrule 20, respectively. The tip portions of the pair of guide pins 51 and 52 protrude forward in the Z direction from the front end face 20a of the ferrule 20 and fit into the guide pin insertion holes of the ferrule on the connection partner side. As a result, the ferrule 20 and the connection partner ferrule 20 are positioned with high accuracy. The rear ends of the pair of guide pins 51 and 52 are fixed to a guide pin keeper 53 as shown in FIG. The guide pin keeper 53 covers the outer peripheral surface (the lower surface 30f and the side surfaces 30c and 30d) of the protective member 30 protruding rearward from the ferrule 20, and is in contact with the rear end surface 20b of the ferrule 20. The guide pins 51 and 52 are made of metal, for example.
 コイルばね54は、ガイドピンキーパ53の後端側に配置され、ガイドピンキーパ53、保護部材30、及びゴムブーツ40をZ方向前方に付勢する。これにより、ガイドピンキーパ53、保護部材30、及びゴムブーツ40を介してフェルール20にZ方向前方への付勢力が付与され、相手側のフェルール20に対する押圧力が生じる。 The coil spring 54 is disposed on the rear end side of the guide pin keeper 53, and urges the guide pin keeper 53, the protection member 30, and the rubber boot 40 forward in the Z direction. As a result, a biasing force forward in the Z direction is applied to the ferrule 20 via the guide pin keeper 53, the protective member 30, and the rubber boot 40, and a pressing force against the ferrule 20 on the other side is generated.
 本実施形態では、保護部材30の後端面30bとゴムブーツ40の後端面とが面一となっている。これにより、コイルばね54による押圧力を安定させることができる。但し、これらの後端面は必ずしも面一である必要はなく、ゴムブーツ40が保護部材30の後端面30bから後方に突出してもよく、保護部材30がゴムブーツ40の後端面から後方に突出してもよい。 In this embodiment, the rear end surface 30b of the protection member 30 and the rear end surface of the rubber boot 40 are flush with each other. Thereby, the pressing force by the coil spring 54 can be stabilized. However, these rear end surfaces do not necessarily need to be flush with each other, and the rubber boot 40 may protrude rearward from the rear end surface 30b of the protective member 30, or the protective member 30 may protrude rearward from the rear end surface of the rubber boot 40. .
 本実施形態に係る光コネクタ1Aの組立手順は、次の通りである。まず、テープファイバ13をゴムブーツ40及び保護部材30に挿通させる。次に、テープファイバ13の先端部の被覆樹脂を除去することにより、裸ファイバ11bを形成する。そして、裸ファイバ11bの端面と導光体12との接合(例えば融着)を行う。続いて、フェルール20のファイバ導入孔21から複数の導光体12及び複数の裸ファイバ11bを一括して導入し、フェルール20の各ファイバ保持孔22に各導光体12及び各裸ファイバ11bを挿通させる。続いて、保護部材30をフェルール20のファイバ導入孔21に挿入するとともに、保護部材30の凹部31にゴムブーツ40を挿入する。続いて、上面20eに形成されたファイバ導入孔21の開口から接着剤を流し込み、硬化させる。その後、フェルール20の前端面20aを研磨する。 The assembly procedure of the optical connector 1A according to this embodiment is as follows. First, the tape fiber 13 is inserted through the rubber boot 40 and the protection member 30. Next, the bare resin 11 b is formed by removing the coating resin at the tip of the tape fiber 13. Then, the end face of the bare fiber 11b and the light guide 12 are joined (for example, fusion). Subsequently, the plurality of light guides 12 and the plurality of bare fibers 11b are collectively introduced from the fiber introduction holes 21 of the ferrule 20, and the light guides 12 and the bare fibers 11b are introduced into the fiber holding holes 22 of the ferrule 20. Insert. Subsequently, the protection member 30 is inserted into the fiber introduction hole 21 of the ferrule 20, and the rubber boot 40 is inserted into the recess 31 of the protection member 30. Subsequently, an adhesive is poured from the opening of the fiber introduction hole 21 formed in the upper surface 20e and cured. Thereafter, the front end face 20a of the ferrule 20 is polished.
 本実施形態に係る光コネクタ1Aによって得られる効果について説明する。図9は、導光体12を備えない一般的な光コネクタ100の構造を示す断面図である。光コネクタ100においては、テープファイバ13(樹脂被覆部11a)がファイバ導入孔21から導入され、裸ファイバ11bが各ファイバ保持孔22に挿入される。そして、テープファイバ13は、フェルール20のファイバ導入孔21に挿入されたゴムブーツ102によって保護される。 The effect obtained by the optical connector 1A according to the present embodiment will be described. FIG. 9 is a cross-sectional view showing the structure of a general optical connector 100 that does not include the light guide 12. In the optical connector 100, the tape fiber 13 (resin coating portion 11 a) is introduced from the fiber introduction hole 21, and the bare fiber 11 b is inserted into each fiber holding hole 22. The tape fiber 13 is protected by a rubber boot 102 inserted into the fiber introduction hole 21 of the ferrule 20.
 しかしながら、光ファイバ11の端面にGI光ファイバ等の導光体12を接合する場合、前述したように裸ファイバ11bがフェルール20の後端面20bからはみ出してしまうので、裸ファイバ11bを十分に保護することができない。この点に対し、本実施形態の光コネクタ1Aにおいては、図4に示すように、フェルール20のファイバ導入孔21に保護部材30が挿入されている。保護部材30は、光ファイバ11を保持するファイバ保持孔32を有しており、光ファイバ11の被覆端11cがファイバ保持孔32内に位置する。これにより、光ファイバ11の裸ファイバ11bがフェルール20及び保護部材30の双方において好適に保護される。従って、この光コネクタ1Aによれば、導光体12と接合された光ファイバ11を、既存のフェルール20を用いて十分に保護することができる。 However, when the light guide body 12 such as a GI optical fiber is bonded to the end face of the optical fiber 11, the bare fiber 11b protrudes from the rear end face 20b of the ferrule 20 as described above, and thus the bare fiber 11b is sufficiently protected. I can't. In contrast, in the optical connector 1A of the present embodiment, as shown in FIG. 4, the protection member 30 is inserted into the fiber introduction hole 21 of the ferrule 20. The protection member 30 has a fiber holding hole 32 for holding the optical fiber 11, and the coated end 11 c of the optical fiber 11 is located in the fiber holding hole 32. Thereby, the bare fiber 11 b of the optical fiber 11 is suitably protected by both the ferrule 20 and the protection member 30. Therefore, according to this optical connector 1 </ b> A, the optical fiber 11 joined to the light guide 12 can be sufficiently protected using the existing ferrule 20.
 光コネクタ1Aは、保護部材30の後端に形成される凹部31に嵌合するゴムブーツ40を更に備えており、このゴムブーツ40は、複数の光ファイバ11を保持するための孔41をその中に有し、孔41内に複数の光ファイバ11の樹脂被覆部11aの少なくとも一部を収納している。このようなゴムブーツ40により、光ファイバ11の樹脂被覆部11aをより確実に保護することができ、また、このような樹脂被覆部11aの確実な保護及び保持により、樹脂被覆部11aから延びる裸ファイバ11bに対する外部からの影響を低減してその保護を図ることも可能となる。また、ゴムブーツ40は、後端側の端面が保護部材30の後端面と面一になるように、凹部に嵌合されている。このため、保護部材30等の後端にコイルバネ54を配置した場合に、その押圧力を安定的に光コネクタ1Aに付与することができ、内部に収納されている光ファイバ11への影響を低減して、その保護を図ることが可能となる。 1 A of optical connectors are further provided with the rubber boot 40 fitted to the recessed part 31 formed in the rear end of the protection member 30, and this rubber boot 40 has the hole 41 for hold | maintaining the some optical fiber 11 in it. And the hole 41 accommodates at least a part of the resin coating portions 11 a of the plurality of optical fibers 11. Such a rubber boot 40 can more reliably protect the resin-coated portion 11a of the optical fiber 11, and the bare fiber extending from the resin-coated portion 11a by such reliable protection and holding of the resin-coated portion 11a. It is also possible to reduce the influence from the outside on 11b and to protect it. The rubber boot 40 is fitted in the recess so that the end surface on the rear end side is flush with the rear end surface of the protection member 30. For this reason, when the coil spring 54 is disposed at the rear end of the protective member 30 or the like, the pressing force can be stably applied to the optical connector 1A, and the influence on the optical fiber 11 accommodated therein is reduced. Thus, the protection can be achieved.
 光コネクタ1Aでは、各光ファイバ11の端面と各導光体12とは互いに融着されてもよい。これにより、各光ファイバ11と各導光体12との間の接続損失を低減し、且つ信頼性を高めることができる。但し、光ファイバ11の端面と導光体12との接合の形態は融着に限られず、例えば接着といった他の接合方式を適用することも可能である。 In the optical connector 1A, the end face of each optical fiber 11 and each light guide 12 may be fused together. Thereby, the connection loss between each optical fiber 11 and each light guide 12 can be reduced, and reliability can be improved. However, the form of joining between the end face of the optical fiber 11 and the light guide 12 is not limited to fusion, and other joining methods such as adhesion may be applied.
 光コネクタ1Aでは、フェルール20と保護部材30とは互いに同一材料から構成されてもよい。これにより、フェルール20及び保護部材30の熱膨張係数が等しくなるので、周囲温度の変化による影響(保護部材30の剥離、脱落など)を抑えることができる。 In the optical connector 1A, the ferrule 20 and the protection member 30 may be made of the same material. Thereby, since the thermal expansion coefficient of the ferrule 20 and the protection member 30 becomes equal, the influence (peeling of the protection member 30, peeling, etc.) by the change of ambient temperature can be suppressed.
 光コネクタ1Aでは、フェルール20と保護部材30とは互いに接着または溶着されてもよい。フェルール20と保護部材30とが互いに接着される場合、フェルール20への保護部材30の固定を、光ファイバ11をフェルール20に接着固定する工程において同時に行うことができるので、製造工程数を削減することができる。また、フェルール20と保護部材30とが互いに溶着される場合、フェルール20と保護部材30とをより強固に固定できるので、光コネクタ1Aの信頼性が高まり、取り扱いが容易になる。 In the optical connector 1A, the ferrule 20 and the protection member 30 may be bonded or welded to each other. When the ferrule 20 and the protection member 30 are bonded to each other, the protection member 30 can be fixed to the ferrule 20 at the same time in the process of bonding and fixing the optical fiber 11 to the ferrule 20, thereby reducing the number of manufacturing steps. be able to. Further, when the ferrule 20 and the protective member 30 are welded to each other, the ferrule 20 and the protective member 30 can be more firmly fixed, so that the reliability of the optical connector 1A is increased and the handling is facilitated.
 (第1変形例)
 図6は、光コネクタ1Aの第1変形例に係る光コネクタ1Bの外観を示す斜視図である。図7は、図6に示された光コネクタ1BのVII-VII線に沿った断面図である。図6および図7に示されるように、本変形例の保護部材30Bは、X方向に延びておりファイバ保持孔32に達するスリット(穴部)33を有する。本変形例では保護部材30Bの上面にスリット33が形成されているが、側面若しくは下面にスリットが形成されてもよい。そして、各光ファイバ11の被覆端11c(すなわち裸ファイバ11bの起点)は、スリット33内に位置する。
(First modification)
FIG. 6 is a perspective view showing an appearance of an optical connector 1B according to a first modification of the optical connector 1A. FIG. 7 is a cross-sectional view taken along line VII-VII of the optical connector 1B shown in FIG. As shown in FIGS. 6 and 7, the protection member 30 </ b> B of this modification has a slit (hole) 33 that extends in the X direction and reaches the fiber holding hole 32. In this modification, the slit 33 is formed on the upper surface of the protection member 30B, but the slit may be formed on the side surface or the lower surface. The coated end 11c of each optical fiber 11 (that is, the starting point of the bare fiber 11b) is located in the slit 33.
 上記実施形態においては、光ファイバ11の被覆端11cが接着剤により確実に固定されることが、信頼性の観点から重要である。本変形例により、ファイバ保持孔32内の空気がスリット33から逃げ得るので、光ファイバ11とフェルール20とを接着するための接着剤がフェルール20からファイバ保持孔32へ流れ易くなり、接着剤が被覆端11cまで到達し易くなる。或いは、スリット33から接着剤を導入することも可能となる。従って、保護部材30B内の被覆端11cを接着剤によって更に確実に保護することができる。また、保護部材30B内の被覆端11cに接着剤が到達したか否かをスリット33を介して視認することも可能となる。保護部材30Bのその他の構成は、保護部材30と同様である。 In the above embodiment, it is important from the viewpoint of reliability that the coated end 11c of the optical fiber 11 is securely fixed by the adhesive. According to this modification, the air in the fiber holding hole 32 can escape from the slit 33, so that the adhesive for bonding the optical fiber 11 and the ferrule 20 can easily flow from the ferrule 20 to the fiber holding hole 32. It becomes easy to reach the covering end 11c. Alternatively, it is possible to introduce an adhesive from the slit 33. Therefore, the covering end 11c in the protection member 30B can be more reliably protected by the adhesive. It is also possible to visually recognize whether or not the adhesive has reached the covering end 11c in the protective member 30B through the slit 33. Other configurations of the protection member 30 </ b> B are the same as those of the protection member 30.
 (第2変形例)
 図8は、光コネクタ1Aの第2変形に係る光コネクタ1Cの外観を示す斜視図である。図8に示されるように、本変形例では、保護部材30Cの凹部31がX方向に貫通している。言い換えれば、ゴムブーツ40の一対の側面40c,40dが保護部材30Cの一対の側面30c,30dから露出している。
(Second modification)
FIG. 8 is a perspective view showing an appearance of the optical connector 1C according to the second modification of the optical connector 1A. As shown in FIG. 8, in this modification, the recess 31 of the protection member 30C penetrates in the X direction. In other words, the pair of side surfaces 40c, 40d of the rubber boot 40 is exposed from the pair of side surfaces 30c, 30d of the protection member 30C.
 複数の光ファイバ11がX方向を長手方向とする領域に配列されている場合、本変形例のように、凹部31CはX方向に貫通してもよい。これにより、複数の光ファイバ11の長手側の配列方向におけるゴムブーツ40の幅を広くとることができ、該配列方向における光ファイバ11の本数を多くすることができる。 When a plurality of optical fibers 11 are arranged in a region having the X direction as the longitudinal direction, the recess 31C may penetrate in the X direction as in the present modification. Thereby, the width | variety of the rubber boot 40 in the sequence direction of the longitudinal side of the some optical fiber 11 can be taken wide, and the number of the optical fibers 11 in this sequence direction can be increased.
 本発明による光コネクタは、上述した実施形態に限られるものではなく、他に様々な変形が可能である。例えば、上述した実施形態及び各変形例を、必要な目的及び効果に応じて互いに組み合わせてもよい。また、保護部材により光ファイバを的確に保護できる形態であれば、保護部材の凹部にゴムブーツを備えない構成とすることも可能である。 The optical connector according to the present invention is not limited to the embodiment described above, and various other modifications are possible. For example, the above-described embodiments and modifications may be combined with each other according to the necessary purpose and effect. Further, as long as the optical fiber can be accurately protected by the protection member, a configuration in which the rubber boot is not provided in the concave portion of the protection member is also possible.
 1A,1B,1C…光コネクタ、11…光ファイバ、11a…樹脂被覆部、11b…裸ファイバ、11c…被覆端、12…導光体、13…テープファイバ、15…接合部、20…フェルール、20a…前端面、20b…後端面、20c,20d…側面、20e…上面、20f…下面、21…ファイバ導入孔、22…ファイバ保持孔、23a,23b…ガイドピン挿入孔、30,30B,30C…保護部材、30a…前端面、30b…後端面、30c,30d…側面、30e…上面、30f…下面、31,31C…凹部、32…ファイバ保持孔、33…スリット、40…ゴムブーツ、40c,40d…側面、41…孔、51,52…ガイドピン、53…ガイドピンキーパ。 DESCRIPTION OF SYMBOLS 1A, 1B, 1C ... Optical connector, 11 ... Optical fiber, 11a ... Resin coating | coated part, 11b ... Bare fiber, 11c ... Covered end, 12 ... Light guide, 13 ... Tape fiber, 15 ... Joint part, 20 ... Ferrule, 20a ... front end face, 20b ... rear end face, 20c, 20d ... side face, 20e ... top face, 20f ... bottom face, 21 ... fiber introduction hole, 22 ... fiber holding hole, 23a, 23b ... guide pin insertion hole, 30, 30B, 30C Protective member 30a Front end surface 30b Rear end surface 30c 30d Side surface 30e Upper surface 30f Lower surface 31, 31C Recess 32 Fiber holding hole 33 Slit 40 Rubber boot 40c 40d ... side face, 41 ... hole, 51, 52 ... guide pin, 53 ... guide pin keeper.

Claims (10)

  1.  第1方向に沿って延在し、樹脂被覆部及び前記樹脂被覆部の端から端面まで延びる被覆除去部を有する複数の光ファイバと、
     前記第1方向に沿って延在し、前記複数の光ファイバの前記端面にそれぞれ接合された複数の導光体と、
     前記第1方向の一端に形成され前記複数の光ファイバを一括して導入するファイバ導入孔、及び、前記ファイバ導入孔から前記第1方向の他端に向けて延びる複数の第1ファイバ保持孔を有するフェルールと、
     前記第1方向の他端に向けて延びる第2ファイバ保持孔を有し、前記ファイバ導入孔に他端側から挿入される保護部材と、を備え、
     各導光体は、対応する前記第1ファイバ保持孔に挿入された状態で保持され、
     各光ファイバは、対応する前記第1ファイバ保持孔及び前記第2ファイバ保持孔に挿入された状態で保持され、
     前記第1方向における前記被覆除去部及び前記導光体を合わせた長さが同方向における前記フェルールの長さよりも長く、
     各導光体と各光ファイバとの接合部が前記第1ファイバ保持孔内に位置すると共に、各光ファイバの前記樹脂被覆部の端が前記第2ファイバ保持孔内に位置する、光コネクタ。
    A plurality of optical fibers extending along the first direction and having a resin coating portion and a coating removal portion extending from an end to an end surface of the resin coating portion;
    A plurality of light guides extending along the first direction and respectively joined to the end faces of the plurality of optical fibers;
    A fiber introduction hole formed at one end in the first direction and collectively introducing the plurality of optical fibers; and a plurality of first fiber holding holes extending from the fiber introduction hole toward the other end in the first direction. Having a ferrule,
    A second fiber holding hole extending toward the other end in the first direction, and a protective member inserted into the fiber introduction hole from the other end side,
    Each light guide is held in a state of being inserted into the corresponding first fiber holding hole,
    Each optical fiber is held in a state inserted into the corresponding first fiber holding hole and the second fiber holding hole,
    The combined length of the coating removal portion and the light guide in the first direction is longer than the length of the ferrule in the same direction,
    An optical connector in which a joint portion between each light guide and each optical fiber is located in the first fiber holding hole, and an end of the resin coating portion of each optical fiber is located in the second fiber holding hole.
  2.  前記保護部材の前記第1方向の一端に形成される凹部に嵌合するゴムブーツを更に備え、
     前記ゴムブーツは、前記複数の光ファイバを保持するための第3ファイバ保持孔をその中に有し、前記第3ファイバ保持孔内に前記複数の光ファイバの前記樹脂被覆部の少なくとも一部を収納する、
    請求項1に記載の光コネクタ。
    A rubber boot that fits into a recess formed at one end of the protective member in the first direction;
    The rubber boot has a third fiber holding hole for holding the plurality of optical fibers therein, and at least a part of the resin coating portion of the plurality of optical fibers is accommodated in the third fiber holding hole. To
    The optical connector according to claim 1.
  3.  前記ゴムブーツは、前記第1方向の一端側の端面が前記保護部材の前記第1方向の一端側の端面と面一になるように、前記凹部に嵌合される、
    請求項2に記載の光コネクタ。
    The rubber boot is fitted into the recess so that an end surface on one end side in the first direction is flush with an end surface on one end side in the first direction of the protection member.
    The optical connector according to claim 2.
  4.  前記複数の光ファイバが、前記第1方向と交差する第2方向を長手方向とする領域に配列されており、
     前記凹部が前記第2方向に貫通している、
    請求項2又は請求項3に記載の光コネクタ。
    The plurality of optical fibers are arranged in a region whose longitudinal direction is a second direction intersecting the first direction,
    The recess penetrates in the second direction;
    The optical connector according to claim 2 or claim 3.
  5.  前記保護部材が、前記第1方向と交差する第3方向に延びて前記第2ファイバ保持孔に達する穴部を更に有し、
     前記複数の光ファイバの前記樹脂被覆部の端が前記穴部内に位置する、
    請求項1~請求項4のいずれか1項に記載の光コネクタ。
    The protective member further includes a hole extending in a third direction intersecting the first direction and reaching the second fiber holding hole;
    An end of the resin coating portion of the plurality of optical fibers is located in the hole portion,
    The optical connector according to any one of claims 1 to 4.
  6.  各光ファイバの前記端面と各導光体とが互いに融着されている、
    請求項1~請求項5のいずれか1項に記載の光コネクタ。
    The end face of each optical fiber and each light guide are fused together,
    The optical connector according to any one of claims 1 to 5.
  7.  前記フェルールと前記保護部材とが互いに同一材料からなる、
    請求項1~請求項6のいずれか1項に記載の光コネクタ。
    The ferrule and the protective member are made of the same material.
    The optical connector according to any one of claims 1 to 6.
  8.  前記フェルールと前記保護部材とは、熱膨張率の差が5×10-5/K以内の異なる材料からなる、
    請求項1~請求項6のいずれか1項に記載の光コネクタ。
    The ferrule and the protective member are made of different materials having a difference in thermal expansion coefficient within 5 × 10 −5 / K.
    The optical connector according to any one of claims 1 to 6.
  9.  前記フェルールと前記保護部材とが互いに接着または溶着されている、
    請求項1~請求項8のいずれか1項に記載の光コネクタ。
    The ferrule and the protective member are bonded or welded together,
    The optical connector according to any one of claims 1 to 8.
  10.  前記第2ファイバ保持孔は、前記第1方向と交差する第3の方向に配列される複数の開口を有している、
    請求項1~請求項9のいずれか一項に記載の光コネクタ。
    The second fiber holding hole has a plurality of openings arranged in a third direction intersecting the first direction.
    The optical connector according to any one of claims 1 to 9.
PCT/JP2017/021658 2016-08-31 2017-06-12 Optical connector WO2018042812A1 (en)

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WO2024029324A1 (en) * 2022-08-03 2024-02-08 住友電気工業株式会社 Optical connector, optical coupling structure, and method for producing optical connector

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