WO2018034487A1 - Electro-deposition paint composition - Google Patents

Electro-deposition paint composition Download PDF

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Publication number
WO2018034487A1
WO2018034487A1 PCT/KR2017/008889 KR2017008889W WO2018034487A1 WO 2018034487 A1 WO2018034487 A1 WO 2018034487A1 KR 2017008889 W KR2017008889 W KR 2017008889W WO 2018034487 A1 WO2018034487 A1 WO 2018034487A1
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WIPO (PCT)
Prior art keywords
amine
resin
polyepoxide
electrodeposition
group
Prior art date
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PCT/KR2017/008889
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French (fr)
Korean (ko)
Inventor
김태호
정만용
박지호
유선옥
최수정
Original Assignee
주식회사 케이씨씨
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Application filed by 주식회사 케이씨씨 filed Critical 주식회사 케이씨씨
Priority to CN201780036837.3A priority Critical patent/CN109312175B/en
Publication of WO2018034487A1 publication Critical patent/WO2018034487A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • C09D5/4419Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
    • C09D5/443Polyepoxides
    • C09D5/4434Polyepoxides characterised by the nature of the epoxy binder
    • C09D5/4438Binder based on epoxy/amine adducts, i.e. reaction products of polyepoxides with compounds containing amino groups only
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications

Definitions

  • the present invention relates to an electrodeposition coating resin and an electrodeposition coating composition comprising the same.
  • Electrodeposition coating is a method of depositing a coating object in an electrodeposition coating composition as an anode or a cathode, and depositing a coating film electrically on the surface of a to-be-coated object through a direct current on a to-be-painted object and its counter electrode, and forming a coating film.
  • an electrodeposition coating composition as an anode or a cathode
  • a coating film electrically on the surface of a to-be-coated object through a direct current on a to-be-painted object and its counter electrode, and forming a coating film.
  • the electrodeposition coating is a method of depositing a coating film by electric force
  • a metal substrate is mainly used as a substrate having electrical conductivity as the workpiece.
  • the metal substrate is a pre-treated metal substrate for improving the coating quality and rust prevention.
  • phosphate pretreatment method using phosphate as a coating agent there are a phosphate pretreatment method using phosphate as a coating agent and a non-phosphate pretreatment method using a non-phosphate compound such as zirconium compound as a coating agent.
  • phosphate-based pretreatment uses phosphoric acid (H 3 PO 4 ), nitric acid (HNO 3 ), zinc (Zn), nickel (Ni), etc., which is highly environmentally contaminated, and also contains heavy metals such as zinc.
  • H 3 PO 4 phosphoric acid
  • NO 3 nitric acid
  • Zn zinc
  • Ni nickel
  • the electrodeposition process which is a coating process, in particular, the coating process
  • attention is focused on reducing the production cost by reducing the consumption of paint by setting the coating thickness low.
  • the present invention is to provide a modified polyepoxide-amine resin for electrodeposition paint that can reduce the thickness of the coating film and ensure excellent physical properties, appearance and rust resistance.
  • this invention provides the cationic resin composition for electrodeposition paints containing the said modified polyepoxide amine resin for electrodeposition paints.
  • this invention provides the cationic electrodeposition coating composition containing the said cationic resin composition for electrodeposition paints.
  • the present invention provides an epoxy-amine equivalent obtained by chain-extending a polyepoxide resin having an epoxy equivalent of 800 to 1,200 and a polyol having a molecular weight of 100 to 500 in the presence of a polyepoxide-amine resin containing a tertiary amine group.
  • a modified polyepoxide-amine resin for electrodeposition paint having 20,000 to 40,000.
  • the present invention provides a cationic resin composition for electrodeposition paint comprising the modified polyepoxide-amine resin for the electrodeposition paint and a urethane curing agent.
  • the present invention also provides a cationic electrodeposition coating composition comprising the above cationic resin composition for electrodeposition paint, pigment and deionized water.
  • the present invention provides an automotive part comprising a paint layer formed using the electrodeposition paint composition.
  • the modified polyepoxide-amine resin for electrodeposition paint according to the present invention can reduce the thickness of the coating film to 20 ⁇ m or less when electrodeposition coating is applied, and can form a coating film showing excellent physical properties, appearance and rust resistance.
  • One embodiment of the present invention provides a modified polyepoxide-amine resin for electrodeposition paint.
  • the modified polyepoxide-amine resin for electrodeposition paint is a polyepoxide resin having an epoxy equivalent of 800 to 1,200 and a polyol having a molecular weight of 100 to 500 in the presence of a polyepoxide-amine resin containing a tertiary amine group.
  • the present invention relates to a modified polyepoxide-amine resin for electrodeposition paint, obtained by chain extension reaction, having an epoxy-amine equivalent of 20,000 to 40,000.
  • the epoxy equivalent means the value obtained by dividing the number average molecular weight of the polyepoxide resin by the number of epoxy groups per molecule.
  • the epoxy-amine equivalent means the value obtained by dividing the number average molecular weight of the polyepoxide-amine resin by the number of active hydrogens of the epoxy group and the amine per molecule.
  • the active hydrogen of the amine refers to a highly reactive hydrogen bonded to nitrogen in the hydrogen of the polyepoxide-amine resin.
  • the polyepoxide resin is a resin having at least two epoxy groups.
  • polyepoxide resin examples include polyglycidyl ethers of aromatic polyols such as bisphenol and polyphenol.
  • Such polyepoxide resins can be prepared by ether reaction of aromatic polyols with epihalohydrin or dihalohydrin such as epichlorohydrin or dichlorohydrin in the presence of an alkali.
  • the polyepoxide resin may increase its molecular weight by reacting with the polyol in the presence of a chain extending catalyst. Through this process, the epoxy equivalent of the polyepoxide resin can be adjusted to 800 to 1,200. When the epoxy equivalent of the polyepoxide resin is less than 800, heat resistance may be poor, and when the epoxy equivalent of the polyepoxide resin is greater than 1,200, the coating film riseability may be reduced.
  • Benzyldimethylamine or the like may be used as the chain extension catalyst.
  • the polyol having a molecular weight of 100 to 500 may be an aromatic polyol having a molecular weight of 100 to 500.
  • the aromatic polyol may be bisphenol A, or modified bisphenol A such as ethoxylated bisphenol A.
  • the polyepoxide-amine resin comprising the tertiary amine group acts as a catalyst for the chain extension reaction to allow for further chain extension. That is, the polyepoxide-amine resin including the tertiary amine group acts as a catalyst for the chain extension reaction to react with the polyepoxide resin having an epoxy equivalent of 800 to 1,200 and the polyol having a molecular weight of 100 to 500. Accordingly, a modified polyepoxide-amine resin having an epoxy-amine equivalent of 20,000 to 40,000 can be obtained.
  • the polyepoxide-amine resin including the tertiary amine group may be formed by reacting a secondary amine having a primary hydroxy group with a polyepoxide resin having an epoxy equivalent of 800 to 1,200.
  • secondary amine having the primary hydroxyl group examples include diethanol amine, dimethanol amine, dipropanol amine, ethyl monoethanolamine, mono-n-butyl monoethanolamine, mono-tert-butyl monoethanolamine, bis ( 2-hydroxypropyl) amine, mono-n-propyl monoethanolamine, N-methylethanolamine, etc. are mentioned.
  • the polyepoxide resin having an epoxy equivalent of 800 to 1,200 reacts with a secondary amine, part of which has a primary hydroxy group, to produce a polyepoxide-amine resin comprising the tertiary amine group, the remainder of the polyol and chain Prolonged reaction.
  • the polyepoxide-amine resin containing the tertiary amine group produced acts as a catalyst of the chain extension reaction.
  • the modified polyepoxide-amine resin is a chain-extension reaction of the polyepoxide-amine resin containing the epoxy equivalent of 800 to 1,200 and the polyepoxide-amine resin containing a diketimine group with the polyol having a molecular weight of 100 to 500 It can also be obtained.
  • the polyepoxide-amine resin including the diketimine group may be formed by reacting diketimine with a polyepoxide resin having the epoxy equivalent of 800 to 1,200. That is, the diketimine with the secondary amine having the primary hydroxyl group is reacted with the polyepoxide resin having the epoxy equivalent of 800 to 1,200, and the diketimine group together with the polyepoxide-amine resin including the tertiary amine group. It is also possible to form a polyepoxide-amine resin to contain.
  • the diketimine group may be aminated by hydrolysis, and the amine group formed by the amination may participate in the curing of the coating film to help improve physical properties of the coating film.
  • the diketamine may be derived from the reaction of a ketone compound with a compound containing two primary amine groups.
  • the diketimine may be a compound of formula 1, which is a reaction product of diethylenetriamine and methyl isobutyl ketone.
  • the chain extension reaction temperature may be 100 to 120 °C. If the reaction temperature is less than 100 ° C it may be difficult to extend the chain, if the reaction temperature is greater than 120 ° C may be degraded due to excessive chain extension.
  • the modified polyepoxide-amine resin has a very high epoxy-amine equivalent of 20,000 to 40,000, reducing the film thickness to 20 ⁇ m or less, and in particular, when coating on a non-phosphate based pretreated metal substrate such as zirconium pretreatment. It is possible to improve the appearance characteristics by reducing the deviation phenomenon and to exhibit excellent internal coating properties, thereby improving the rust resistance.
  • the epoxy amine equivalent weight is less than 20,000, external appearance such as uneven coating may occur.
  • the epoxy amine equivalent is more than 40,000, an overcoat may be formed, thereby deteriorating internal coating property.
  • Another embodiment of the present invention provides a cationic resin composition for electrodeposition paint comprising the modified polyepoxide-amine resin and a urethane curing agent.
  • the urethane curing agent may include polyisocyanate with at least some isocyanate groups blocked.
  • the urethane curing agent may include a polyisocyanate in which an isocyanate group is completely blocked, that is, a polyisocyanate in which free isocyanate remains.
  • the polyisocyanate means a compound having two or more isocyanate groups.
  • the blocked polyisocyanate can be obtained by reacting the polyisocyanate with a blocking agent.
  • the polyisocyanate may be an aliphatic or aromatic polyisocyanate including alicyclic, and typical examples thereof include tetramethylene diisocyanate, hexamethylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate and isophorone diisocyanate.
  • aliphatic polyisocyanates selected from the group consisting of diisocyanate); Polymethylene diphenyl diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, p-phenylene diisocyanate, diphenylmethane-4,4'-diisocyanate and triphenylmethane-4,4 ', And aromatic polyisocyanates selected from the group consisting of 4 ''-triisocyanates.
  • the blocking agent may be a monohydric alcohol, a polyhydric alcohol (polyol) or a mixture thereof.
  • the monohydric alcohol 2- (2-butoxyethoxy) ethanol, ethanol, or the like can be used.
  • polyhydric alcohol examples include trimethylol propane, polycaprolactone triol, 1,2,4-butane triol, ethylene glycol, 1,2-propylene glycol, 1,4-butylene glycol, neopentyl glycol, polycaprolactone Diol, 1,5-pentanediol, 1,2-butanediol, 1,2-hexanediol, bisphenol A (BPA), bisphenol F (BPF), modified bisphenol A, etoxylated bisphenol A, Benzenediol and the like can be used.
  • BPA bisphenol A
  • BPF bisphenol F
  • the equivalent ratio of the isocyanate group in the polyisocyanate group and the hydroxy group in the blocking agent may be 1: 1 to 1: 2.
  • the isocyanate group blocked as described above is stable to active hydrogen at room temperature, and may react with active hydrogen at a high temperature, for example, 150 to 200 ° C. which is a curing temperature.
  • the urethane curing agent may include a solvent for easy handling and use.
  • Methyl isobutyl ketone may be used as the main solvent.
  • tripropylene glycol, 1,12-dodecanediol, triethylene glycol and the like may be used together.
  • the urethane curing agent may include a curing catalyst such as a tin catalyst.
  • a curing catalyst such as a tin catalyst.
  • the curing catalyst include dibutyltin dilaurate, dibutyl tin oxide and silver tin catalyst, which are in an amount corresponding to 0.05-1% by weight of the tin component based on 100% by weight of total solids in the urethane curing agent. May exist.
  • the electrodeposition paint cationic resin composition may further include deionized water and a neutralized acid.
  • the neutralized acid reacts with an amine group in the cationic resin for electrodeposition paint to generate a cation.
  • inorganic acids such as hydrochloric acid, nitric acid, hypophosphoric acid, and organic acids such as acetic acid, lactic acid, formic acid, methanesulfonic acid, sulfonic acid, and acetylglycinic acid may be used.
  • the cationic resin composition for electrodeposition paint of the present invention may further include additives such as ACA (anticrater agent), microgel, antifoaming agent, surface conditioner, antibacterial agent.
  • ACA anticrater agent
  • microgel microgel
  • antifoaming agent surface conditioner
  • antibacterial agent antibacterial agent
  • Another embodiment of the present invention relates to a cationic electrodeposition coating composition
  • a cationic electrodeposition coating composition comprising the above cationic resin composition for electrodeposition paint, a pigment, and deionized water.
  • the pigment may be dispersed in a pigment dispersing resin having a property capable of adsorbing the pigment properly and dissolving in water, and may be blended into the cationic electrodeposition coating composition in the form of a pigment paste.
  • Pigment components that can be used in the production of the pigment paste include titanium dioxide, antimony oxide, zinc oxide, barium carbonate, calcium carbonate, aluminum silicate, silica, magnesium carbonate and / or magnesium silicate, cadmium yellow, cadmium red, carbon black Colored pigments such as, phthalocyanine blue, chrome yellow, toluidine red and hydrated iron oxide can also be used.
  • the pigment dispersion resin may be stabilized so that the pigment component does not precipitate, and should be charged so that electrophoresis may occur in an electric field.
  • the pigment dispersion resin mainly used include a polyepoxide-amine resin having a structure similar to that of an electrodeposited main resin, and in order to cover the surface of the pigment having hydrophobic properties to stabilize dispersion in an aqueous medium. It may have some hydrophobic group.
  • the pigment dispersion resin may be a primary, secondary, and / or tertiary amine salt-containing polyepoxide-amine resin, quaternary ammonium salt-containing polyepoxide-amine resin, beta hydroxyalkyl carbamate Group-containing polyepoxide-amine resins and the like can be used.
  • the pigment paste may optionally contain components such as wetting agents, surfactants and antifoaming agents.
  • the cationic electrodeposition coating composition of the present invention may further include components that may be generally added to the electrodeposition coating composition, if necessary, such as a sub-resin, a solvent, an antioxidant, a surfactant, and the like. Can be.
  • Electrodeposition coating using the electrodeposition coating composition of the present invention can be carried out by conventional methods.
  • electrodeposition may be performed by applying the coating composition to the electrical cathode and the anode, respectively, and applying a DC voltage ranging from several V to several hundred V and a current density of 0.25 to 15 A / ft 2 .
  • electrodeposition it is possible to obtain a finished coating film through a washing process and a curing process, wherein the curing may be performed at a temperature of 150 to 200 °C for 15 to 60 minutes.
  • the automotive part may be an automotive part including a coating layer formed by using the cationic electrodeposition coating composition.
  • the automotive part may be an automotive part including a coating layer formed on a zirconium pretreatment metal substrate, such as a zirconium pretreatment steel sheet.
  • the vehicle component may be an automobile body, an automobile bumper, or the like.
  • a urethane curing agent was prepared according to the method described below with the composition as shown in Table 1 below.
  • PAPI2940, methyl isobutyl ketone and dibutyltin dilaurate were fed to the reaction flask, and heated to 30 ° C. under a nitrogen atmosphere, then the first portion of 2- (2-butoxyethoxy) was maintained at 60 to 65 ° C. Ethanol was added slowly. When the addition is complete the reaction mixture is left at 65 ° C. for 90 minutes, then trimethylol propane is added and the mixture is heated to 110 ° C. and left at this temperature for 3 hours before the second portion of 2- (2-butoxyethoxy) Ethanol was added. The reaction was continued until no unreacted NCO remained by infrared analysis.
  • Dibutyl tin oxide paste was prepared according to the method described below with the composition as shown in Table 2 below.
  • Pigment Dispersion Resin 909.0 Dibutyltin oxide 577.6 Deionized water 1513.4
  • Pigment dispersion resin (CRQ00143, KCC) was added to the reaction flask and dibutyltin oxide was added while stirring. When the pigment content is high and the viscosity is high, some of the deionized water is gradually added and stirred well until the pigment is uniform, and finally, the remaining amount of deionized water is added and diluted. The resulting mixture was dispersed up to Hegman No. 8 with an SL-50 (BYK) disperser.
  • a pigment paste for electrodeposition paint was prepared according to the method described below with the composition as shown in Table 3 below.
  • the pigment dispersion resin (CRQ00143, KCC) was placed in a reaction flask, and dibutyltin oxide paste, carbon black, deionized water (primary), ASP200, and titanium dioxide of Preparation Example 2 were added thereto while stirring sequentially. .
  • the mixture was stirred well until Surfynol104 / BC (50%) was added to homogenize the pigment component, and finally diluted with secondary deionized water.
  • the resulting mixture was dispersed up to Hegman number 8 with an SL-50 disperser.
  • Example 1 di Ethanolamine Preparation of Applied Cationic Electrodeposition Resin Compositions
  • a cationic electrodeposition resin composition was prepared according to the method described below with the composition as shown in Table 4 below.
  • EPON828, bisphenol A, ethoxylated BPA and methoxy propanol were fed to a reaction vessel and heated to 140 ° C. under a nitrogen atmosphere. Benzyldimethylamine was added when the reaction was heated to 140 ° C. and the reaction mixture was left for 30 to 60 minutes and then maintained at 145 ° C. until the epoxy equivalent reached 830 to 860. Upon reaching the epoxy equivalent, the urethane curing agent of Preparation Example 1 was added and the reaction mixture was cooled while stirring for 30 minutes. When the temperature of the reactant was 120 ° C. or lower, diethanolamine was added first, followed by reaction for 25 minutes, and KT-22 was continuously added.
  • Example 2 dimethanol Amine Preparation of Applied Cationic Electrodeposition Resin Compositions
  • Cationic electrodeposition resin composition was prepared in the same manner as in Example 1 with the composition as shown in Table 5 below.
  • the reaction mixture was first added with di methanol amine for 30 minutes, followed by the reaction with KT-22 at 120 ° C. for 90 minutes, and the epoxy-amine equivalent weight of the mixture was found to be 25,000.
  • Cationic electrodeposition resin composition was prepared in the same manner as in Example 1 with the composition as shown in Table 6 below. In the above composition, N-methyl ethanolamine was added first, followed by 30 minutes of reaction, followed by KT-22 at 120 ° C for 90 minutes, and the epoxy-amine equivalent of the mixture was found to be 30,000.
  • Cationic electrodeposition resin composition was prepared in the same manner as in Example 1 with the composition as shown in Table 7 below. In the above composition, dimethylamine was added first, followed by 30 minutes of reaction, followed by KT-22, followed by reaction at 120 ° C for 90 minutes, and the epoxy-amine equivalent weight of the mixture was found to be 17,000.
  • a cationic electrodeposition coating composition was prepared.
  • the cationic electrodeposition coating composition was passed through an ultrafilter to an amount of 20% by weight of the initial volume, and the ultrafiltrate was changed to deionized water. Thereafter, the mixture was left to stir for one day, followed by electrodeposition coating at a temperature of 28 ° C. for 3 minutes at a DC voltage of 220V.
  • zirconium pretreatment steel plate was used, and zinc phosphate pretreatment steel plate and zirconium pretreatment steel plate were used only for corrosion resistance evaluation.
  • the coated workpiece for 3 minutes was cured for 25 minutes at 160 °C.
  • the coating film thickness of the cured coating film, specimen coating film deviation, gloss, roughness, internal paintability, and corrosion resistance (corrosion resistance) were measured by the method described below, and the results are shown in Table 8 below.
  • Coating Thickness Coating Gauge
  • Corrosion resistance (rust resistance): ASTM B117, X-cut, 1000 hours, one side mm
  • the cationic electrodeposition coating composition comprising the cationic electrodeposition resin composition of Examples 1 to 3 according to the present invention is applied to the coating film compared to the cationic electrodeposition coating composition comprising the cationic electrodeposition resin composition of Although the thickness of the coating film was reduced, it was confirmed that the coating film deviation phenomenon in the specimen was reduced, thereby ensuring an excellent appearance and securing excellent internal paintability.
  • the rust resistance can be improved by increasing the molecular weight of the polyepoxide resin and the polyol by further chain extension.
  • corrosion resistance that is, corrosion resistance can be improved.

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Abstract

The present invention provides a modified polyepoxide-amine resin for electro-deposition paint and an electro-deposition paint composition containing same, the modified polyepoxide-amine resin for electro-deposition paint having an epoxy-amine equivalent weight of 20,000-40,000 and being obtained by chain-extending, in the presence of a polyepoxide-amine resin containing a tertiary amine group, a polyepoxide resin having an epoxy equivalent weight of 800-1,200, and a polyol having a molecular weight of 100-500.

Description

전착 도료 조성물Electrodeposition Paint Composition
본 발명은 전착 도료용 수지 및 이를 포함하는 전착 도료 조성물에 관한 것이다.The present invention relates to an electrodeposition coating resin and an electrodeposition coating composition comprising the same.
전착도장은 전착 도료 조성물 중 피도물을 양극 또는 음극으로 하여 침전시키고, 피도물과 그 대극 상에 직류 전류를 통하여 피도물 표면에 전기적으로 도막을 석출시켜 도막을 형성하는 방법이다. 최근 들어 공해 및 화재 문제에서 탈피하는 수용성 도료의 급속한 개발과 발전으로 인해 자동차용 프라이머 등에 적용되고 있다. 현재 대부분의 전착 도료용 수지에는 폴리에폭사이드-아민 반응 생성물을 산으로 중화시킨 시스템이 사용되고 있다.Electrodeposition coating is a method of depositing a coating object in an electrodeposition coating composition as an anode or a cathode, and depositing a coating film electrically on the surface of a to-be-coated object through a direct current on a to-be-painted object and its counter electrode, and forming a coating film. Recently, due to the rapid development and development of water-soluble paints to avoid pollution and fire problems, it is applied to automotive primers. Currently, most electrodeposition paint resins use a system in which the polyepoxide-amine reaction product is neutralized with an acid.
한편, 전착도장이 전기력에 의해 도막을 석출하는 방식이기 때문에 피도물로는 전기 전도성을 갖는 기재로서 주로 금속 기재를 사용한다. 일반적으로 금속 기재는 도장 품질 향상 및 녹 방지를 위하여 전처리된 금속 기재가 사용된다.On the other hand, since the electrodeposition coating is a method of depositing a coating film by electric force, a metal substrate is mainly used as a substrate having electrical conductivity as the workpiece. In general, the metal substrate is a pre-treated metal substrate for improving the coating quality and rust prevention.
현재 전착도장용 금속 기재의 전처리 방식으로는 인산염을 피막제로 사용하는 인산염계 전처리 방식과 지르코늄 화합물 등의 비인산염계 화합물을 피막제로 사용하는 비인산염계 전처리 방식이 있다. 이들 중 인산염계 전처리 방식은 인산(H3PO4), 질산(HNO3), 아연(Zn), 니켈(Ni) 등을 사용함으로 환경 오염성이 크고, 또한 아연 등의 중금속이 들어있어 이의 폐수처리 비용이 소요되는 단점이 있다.Currently, as a pretreatment method of a metal base for electrodeposition coating, there are a phosphate pretreatment method using phosphate as a coating agent and a non-phosphate pretreatment method using a non-phosphate compound such as zirconium compound as a coating agent. Among them, phosphate-based pretreatment uses phosphoric acid (H 3 PO 4 ), nitric acid (HNO 3 ), zinc (Zn), nickel (Ni), etc., which is highly environmentally contaminated, and also contains heavy metals such as zinc. There is a drawback of cost.
이에 따라 최근 전착도장 분야에서는 기존의 인산염계 전처리 방식에서 친환경적이며 저비용이 소요되는 지르코늄 전처리와 같은 비인산염계 전처리 방식으로 대체하는 추세이다.Accordingly, in the field of electrodeposition coating, there is a trend to replace the conventional phosphate pretreatment with non-phosphate pretreatment such as environmentally friendly and low cost zirconium pretreatment.
또한 자동차 메이커들은 자동차 생산 원가를 절감하기 위한 노력을 기울이고 있다. 그 중 도장공정, 특히 하도도장 공정인 전착공정에서는 도막 두께를 낮게 설정함으로써 도료의 소모량을 줄여 생산 원가를 절감하는 방안에 관심이 집중되고 있다.In addition, automakers are trying to reduce the cost of automobile production. Among them, in the electrodeposition process, which is a coating process, in particular, the coating process, attention is focused on reducing the production cost by reducing the consumption of paint by setting the coating thickness low.
그러나 단순히 적은 양의 도료로 도장하여 도막 두께를 줄이고자 하면, 도막 외관 및 방청성이 크게 저하되는 단점을 나타낸다.However, if you simply paint with a small amount of paint to reduce the thickness of the coating, there is a disadvantage in that the appearance and rust resistance of the coating is greatly reduced.
따라서 비인산염계 화합물로 전처리된 금속 기재 상에 적은 양의 도료로 도장하더라도 우수한 수준의 물성, 외관 및 방청성을 유지할 수 있는 새로운 전착 도료의 개발이 요구되고 있다.Therefore, there is a demand for the development of a new electrodeposition paint that can maintain excellent levels of physical properties, appearance and rust resistance even when a small amount of paint is applied onto a metal substrate pretreated with a non-phosphate compound.
본 발명은 도막의 두께를 줄일수 있고, 우수한 물성, 외관 및 방청성을 확보할 수 있는 전착 도료용 변성 폴리에폭사이드-아민 수지를 제공하는 것이다.The present invention is to provide a modified polyepoxide-amine resin for electrodeposition paint that can reduce the thickness of the coating film and ensure excellent physical properties, appearance and rust resistance.
한편, 본 발명은 상기 전착 도료용 변성 폴리에폭사이드-아민 수지를 포함하는 전착 도료용 양이온 수지 조성물을 제공하는 것이다.On the other hand, this invention provides the cationic resin composition for electrodeposition paints containing the said modified polyepoxide amine resin for electrodeposition paints.
또한, 본 발명은 상기 전착 도료용 양이온 수지 조성물을 포함하는 양이온 전착 도료 조성물을 제공하는 것이다.Moreover, this invention provides the cationic electrodeposition coating composition containing the said cationic resin composition for electrodeposition paints.
본 발명은 3차 아민기를 포함하는 폴리에폭사이드-아민 수지의 존재 하에 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지 및 분자량이 100 내지 500인 폴리올을 쇄연장 반응시켜 얻어지는, 에폭시-아민 당량이 20,000 내지 40,000인 전착 도료용 변성 폴리에폭사이드-아민 수지를 제공한다.The present invention provides an epoxy-amine equivalent obtained by chain-extending a polyepoxide resin having an epoxy equivalent of 800 to 1,200 and a polyol having a molecular weight of 100 to 500 in the presence of a polyepoxide-amine resin containing a tertiary amine group. Provided is a modified polyepoxide-amine resin for electrodeposition paint having 20,000 to 40,000.
한편 본 발명은 상기 전착 도료용 변성 폴리에폭사이드-아민 수지 및 우레탄 경화제를 포함하는 전착 도료용 양이온 수지 조성물을 제공한다.On the other hand, the present invention provides a cationic resin composition for electrodeposition paint comprising the modified polyepoxide-amine resin for the electrodeposition paint and a urethane curing agent.
또한 본 발명은 상기 전착 도료용 양이온 수지 조성물, 안료 및 탈이온수를 포함하는 양이온 전착 도료 조성물을 제공한다.The present invention also provides a cationic electrodeposition coating composition comprising the above cationic resin composition for electrodeposition paint, pigment and deionized water.
또한 본 발명은 상기 전착 도료 조성물을 이용하여 형성되는 도료층을 포함하는 자동차 부품을 제공한다.In another aspect, the present invention provides an automotive part comprising a paint layer formed using the electrodeposition paint composition.
본 발명에 따른 전착 도료용 변성 폴리에폭사이드-아민 수지는 전착 도장 적용시 20㎛ 이하로 도막의 두께를 줄일 수 있고, 우수한 물성, 외관 및 방청성을 나타내는 도막을 형성할 수 있다.The modified polyepoxide-amine resin for electrodeposition paint according to the present invention can reduce the thickness of the coating film to 20㎛ or less when electrodeposition coating is applied, and can form a coating film showing excellent physical properties, appearance and rust resistance.
이하, 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail.
1. 변성 1. Degeneration 폴리에폭사이드Polyepoxide -- 아민Amine 수지 Suzy
본 발명의 일 실시형태는 전착 도료용 변성 폴리에폭사이드-아민 수지를 제공한다.One embodiment of the present invention provides a modified polyepoxide-amine resin for electrodeposition paint.
상기 전착 도료용 변성 폴리에폭사이드-아민 수지는 3차 아민기를 포함하는 폴리에폭사이드-아민 수지의 존재 하에 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지 및 분자량이 100 내지 500인 폴리올을 쇄연장 반응시켜 얻어지는, 에폭시-아민 당량이 20,000 내지 40,000인 전착 도료용 변성 폴리에폭사이드-아민 수지에 관한 것이다.The modified polyepoxide-amine resin for electrodeposition paint is a polyepoxide resin having an epoxy equivalent of 800 to 1,200 and a polyol having a molecular weight of 100 to 500 in the presence of a polyepoxide-amine resin containing a tertiary amine group. The present invention relates to a modified polyepoxide-amine resin for electrodeposition paint, obtained by chain extension reaction, having an epoxy-amine equivalent of 20,000 to 40,000.
본 발명에서, 에폭시 당량은 폴리에폭사이드 수지의 수평균분자량을 1분자 당의 에폭시기의 개수로 나눈 값을 의미한다.In the present invention, the epoxy equivalent means the value obtained by dividing the number average molecular weight of the polyepoxide resin by the number of epoxy groups per molecule.
본 발명에서, 에폭시-아민 당량은 폴리에폭사이드-아민 수지의 수평균분자량을 1분자 당의 에폭시기 및 아민의 활성수소의 개수로 나눈 값을 의미한다. 이때 아민의 활성수소는 폴리에폭사이드-아민 수지의 수소 중에 질소와 결합하고 있는 반응성이 강한 수소를 말한다.In the present invention, the epoxy-amine equivalent means the value obtained by dividing the number average molecular weight of the polyepoxide-amine resin by the number of active hydrogens of the epoxy group and the amine per molecule. In this case, the active hydrogen of the amine refers to a highly reactive hydrogen bonded to nitrogen in the hydrogen of the polyepoxide-amine resin.
상기 폴리에폭사이드 수지는 적어도 2개 이상의 에폭시기를 갖는 수지이다.The polyepoxide resin is a resin having at least two epoxy groups.
상기 폴리에폭사이드 수지의 예로는 비스페놀 및 폴리페놀과 같은 아로마틱 폴리올의 폴리글리시딜 에테르 등을 들 수 있다. 이러한 폴리에폭사이드 수지는, 아로마틱 폴리올을 알칼리 존재 하에 에피클로로히드린 또는 디클로로히드린과 같은 에피할로히드린 또는 디할로히드린과 에테르 반응시켜 제조할 수 있다.Examples of the polyepoxide resin include polyglycidyl ethers of aromatic polyols such as bisphenol and polyphenol. Such polyepoxide resins can be prepared by ether reaction of aromatic polyols with epihalohydrin or dihalohydrin such as epichlorohydrin or dichlorohydrin in the presence of an alkali.
상기 폴리에폭사이드 수지는 쇄연장 촉매의 존재 하에 폴리올과 반응시킴으로써, 그 분자량을 증가시킬 수 있다. 이러한 과정을 통해, 상기 폴리에폭사이드 수지의 에폭시 당량이 800 내지 1,200이 되도록 조절할 수 있다. 상기 폴리에폭사이드 수지의 에폭시 당량이 800 미만이면 내열성이 열악할 수 있고, 1,200 초과이면 도막 오름성이 저하될 수 있다.The polyepoxide resin may increase its molecular weight by reacting with the polyol in the presence of a chain extending catalyst. Through this process, the epoxy equivalent of the polyepoxide resin can be adjusted to 800 to 1,200. When the epoxy equivalent of the polyepoxide resin is less than 800, heat resistance may be poor, and when the epoxy equivalent of the polyepoxide resin is greater than 1,200, the coating film riseability may be reduced.
상기 쇄연장 촉매로는 벤질디메틸아민 등을 사용할 수 있다.Benzyldimethylamine or the like may be used as the chain extension catalyst.
상기 분자량이 100 내지 500인 폴리올은 분자량이 100 내지 500인 아로마틱 폴리올일 수 있다. 구체적으로, 상기 아로마틱 폴리올은 비스페놀 A, 또는 에톡시레이티드 비스페놀 A와 같은 변성 비스페놀 A 등일 수 있다.The polyol having a molecular weight of 100 to 500 may be an aromatic polyol having a molecular weight of 100 to 500. Specifically, the aromatic polyol may be bisphenol A, or modified bisphenol A such as ethoxylated bisphenol A.
상기 3차 아민기를 포함하는 폴리에폭사이드-아민 수지는 상기 쇄연장 반응의 촉매로서 작용하여 추가적인 쇄연장을 가능하게 한다. 즉, 상기 3차 아민기를 포함하는 폴리에폭사이드-아민 수지는 쇄연장 반응의 촉매로서 작용하여 에폭시 당량이 800 내지 1,200 인 폴리에폭사이드 수지 및 분자량이 100 내지 500인 폴리올과 쇄연장 반응시킴에 따라 에폭시-아민 당량이 20,000 내지 40,000에 이르는 변성 폴리에폭사이드-아민 수지를 얻을 수 있다.The polyepoxide-amine resin comprising the tertiary amine group acts as a catalyst for the chain extension reaction to allow for further chain extension. That is, the polyepoxide-amine resin including the tertiary amine group acts as a catalyst for the chain extension reaction to react with the polyepoxide resin having an epoxy equivalent of 800 to 1,200 and the polyol having a molecular weight of 100 to 500. Accordingly, a modified polyepoxide-amine resin having an epoxy-amine equivalent of 20,000 to 40,000 can be obtained.
상기 3차 아민기를 포함하는 폴리에폭사이드-아민 수지는 1차 히드록시기를 가지는 2차 아민을 상기 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지와 반응시켜 형성될 수 있다.The polyepoxide-amine resin including the tertiary amine group may be formed by reacting a secondary amine having a primary hydroxy group with a polyepoxide resin having an epoxy equivalent of 800 to 1,200.
상기 1차 히드록시기를 가지는 2차 아민의 구체적인 예로는 디에탄올 아민, 디메탄올 아민, 디프로판올 아민, 에틸 모노에탄올아민, 모노-n-부틸 모노에탄올아민, 모노-tert-부틸 모노에탄올아민, 비스(2-하이드록시프로필)아민, 모노-n-프로필 모노에탄올아민, N-메틸에탄올아민 등을 들 수 있다.Specific examples of the secondary amine having the primary hydroxyl group include diethanol amine, dimethanol amine, dipropanol amine, ethyl monoethanolamine, mono-n-butyl monoethanolamine, mono-tert-butyl monoethanolamine, bis ( 2-hydroxypropyl) amine, mono-n-propyl monoethanolamine, N-methylethanolamine, etc. are mentioned.
상기 에폭시 당량이 800 내지 1,200 인 폴리에폭사이드 수지는 일부가 1차 히드록시기를 가지는 2차 아민과 반응하여 상기 3차 아민기를 포함하는 폴리에폭사이드-아민 수지를 생성하고, 나머지는 폴리올과 쇄연장 반응한다. 이때 생성된 3차 아민기를 포함하는 폴리에폭사이드-아민 수지는 상기 쇄연장 반응의 촉매로서 작용한다.The polyepoxide resin having an epoxy equivalent of 800 to 1,200 reacts with a secondary amine, part of which has a primary hydroxy group, to produce a polyepoxide-amine resin comprising the tertiary amine group, the remainder of the polyol and chain Prolonged reaction. At this time, the polyepoxide-amine resin containing the tertiary amine group produced acts as a catalyst of the chain extension reaction.
한편 상기 변성 폴리에폭사이드-아민 수지는 상기 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지와 디케티민기를 포함하는 폴리에폭사이드-아민 수지를 상기 분자량이 100 내지 500인 폴리올과 쇄연장 반응시켜 얻어질 수도 있다.On the other hand, the modified polyepoxide-amine resin is a chain-extension reaction of the polyepoxide-amine resin containing the epoxy equivalent of 800 to 1,200 and the polyepoxide-amine resin containing a diketimine group with the polyol having a molecular weight of 100 to 500 It can also be obtained.
상기 디케티민기를 포함하는 폴리에폭사이드-아민 수지는 디케티민을 상기 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지와 반응시켜 형성될 수 있다. 즉, 상기 1차 히드록시기를 가지는 2차 아민과 함께 디케티민을 상기 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지와 반응시켜 3차 아민기를 포함하는 폴리에폭사이드-아민 수지와 함께 디케티민기를 포함하는 폴리에폭사이드-아민 수지를 형성시킬 수도 있다.The polyepoxide-amine resin including the diketimine group may be formed by reacting diketimine with a polyepoxide resin having the epoxy equivalent of 800 to 1,200. That is, the diketimine with the secondary amine having the primary hydroxyl group is reacted with the polyepoxide resin having the epoxy equivalent of 800 to 1,200, and the diketimine group together with the polyepoxide-amine resin including the tertiary amine group. It is also possible to form a polyepoxide-amine resin to contain.
상기 디케티민기는 가수분해에 의해 아민화될 수 있고, 상기 아민화에 따라 형성된 아민기가 도막 소부시 경화에 참여하여 도막의 물성 향상에 도움을 줄 수 있다.The diketimine group may be aminated by hydrolysis, and the amine group formed by the amination may participate in the curing of the coating film to help improve physical properties of the coating film.
상기 디케티민은 1차 아민기를 2개 함유하는 화합물과 케톤 화합물의 반응으로부터 유도될 수 있다. 구체적으로, 상기 디케티민은 디에틸렌트리아민과 메틸이소부틸케톤의 반응 생성물인 하기 화학식 1의 화합물 등일 수 있다.The diketamine may be derived from the reaction of a ketone compound with a compound containing two primary amine groups. Specifically, the diketimine may be a compound of formula 1, which is a reaction product of diethylenetriamine and methyl isobutyl ketone.
[화학식 1][Formula 1]
Figure PCTKR2017008889-appb-I000001
Figure PCTKR2017008889-appb-I000001
상기 쇄연장 반응 온도는 100 내지 120℃일 수 있다. 반응 온도가 100℃ 미만이면 쇄연장 되기 어려울 수 있고, 120℃ 초과이면 과도한 쇄연장으로 인하여 외관이 저하될 수 있다.The chain extension reaction temperature may be 100 to 120 ℃. If the reaction temperature is less than 100 ° C it may be difficult to extend the chain, if the reaction temperature is greater than 120 ° C may be degraded due to excessive chain extension.
상기 변성 폴리에폭사이드-아민 수지는 에폭시-아민 당량이 20,000 내지 40,000으로 매우 높아, 20㎛ 이하로 도막 두께를 줄이면서도, 특히 지르코늄 전처리와 같은 비인산염계 전처리된 금속 기재 상에 도장시에 도막편차 현상을 감소시켜 외관 특성을 향상시키고 우수한 내부도장성을 나타내어 방청성을 향상시킬 수 있다. 에폭시 아민 당량이 20,000 미만일 경우 도막 불균일과 같은 외관 이현상이 발생할 수 있으며, 40,000 초과일 경우 과도막이 형성되어 내부도장성이 저하될 수 있다.The modified polyepoxide-amine resin has a very high epoxy-amine equivalent of 20,000 to 40,000, reducing the film thickness to 20 μm or less, and in particular, when coating on a non-phosphate based pretreated metal substrate such as zirconium pretreatment. It is possible to improve the appearance characteristics by reducing the deviation phenomenon and to exhibit excellent internal coating properties, thereby improving the rust resistance. When the epoxy amine equivalent weight is less than 20,000, external appearance such as uneven coating may occur. When the epoxy amine equivalent is more than 40,000, an overcoat may be formed, thereby deteriorating internal coating property.
2. 양이온 수지 조성물2. Cationic Resin Composition
본 발명의 다른 일 실시형태는 상기 변성 폴리에폭사이드-아민 수지 및 우레탄 경화제를 포함하는 전착 도료용 양이온 수지 조성물을 제공한다.Another embodiment of the present invention provides a cationic resin composition for electrodeposition paint comprising the modified polyepoxide-amine resin and a urethane curing agent.
상기 우레탄 경화제는 적어도 일부의 이소시아네이트기가 차단된 폴리이소시아네이트를 포함할 수 있다. 예를 들어, 상기 우레탄 경화제는 이소시아네이트기가 완전히 차단된 폴리이소시아네이트, 즉 유리 이소시아네이트가 남아 있지 않은 폴리이소시아네이트를 포함할 수 있다. 본 발명에서, 상기 폴리이소시아네이트는 2개 이상의 이소시아네이트기를 갖는 화합물을 의미한다.The urethane curing agent may include polyisocyanate with at least some isocyanate groups blocked. For example, the urethane curing agent may include a polyisocyanate in which an isocyanate group is completely blocked, that is, a polyisocyanate in which free isocyanate remains. In the present invention, the polyisocyanate means a compound having two or more isocyanate groups.
상기 차단된 폴리이소시아네이트는 폴리이소시아네이트를 차단제(blocking agent)와 반응시켜 얻을 수 있다.The blocked polyisocyanate can be obtained by reacting the polyisocyanate with a blocking agent.
상기 폴리이소시아네이트는 지환족을 비롯한 지방족 또는 방향족 폴리이소시아네이트가 사용될 수 있으며, 대표적인 예로서 테트라메틸렌 디이소시아네이트, 헥사메틸렌 디이소시아네이트, 디시클로헥실메탄-4,4'-디이소시아네이트 및 이소포론 디이소시아네이트(isophorone diisocyanate)로 구성된 군으로부터 선택되는 지방족 폴리이소시아네이트; 폴리메틸렌 디페닐 디이소시아네이트, 2,4-톨루엔 디이소시아네이트, 2,6-톨루엔 디이소시아네이트, p-페닐렌디이소시아네이트, 디페닐메탄-4,4'-디이소시아네이트 및 트리페닐메탄-4,4',4''-트리이소시아네이트로 구성된 군으로부터 선택되는 방향족 폴리이소시아네이트 등을 들 수 있다.The polyisocyanate may be an aliphatic or aromatic polyisocyanate including alicyclic, and typical examples thereof include tetramethylene diisocyanate, hexamethylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate and isophorone diisocyanate. aliphatic polyisocyanates selected from the group consisting of diisocyanate); Polymethylene diphenyl diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, p-phenylene diisocyanate, diphenylmethane-4,4'-diisocyanate and triphenylmethane-4,4 ', And aromatic polyisocyanates selected from the group consisting of 4 ''-triisocyanates.
상기 차단제는 1가 알코올, 다가 알코올(폴리올) 또는 이의 혼합물일 수 있다.The blocking agent may be a monohydric alcohol, a polyhydric alcohol (polyol) or a mixture thereof.
상기 1가 알코올로는 2-(2-부톡시에톡시)에탄올, 에탄올 등을 사용 할 수 있다.As the monohydric alcohol, 2- (2-butoxyethoxy) ethanol, ethanol, or the like can be used.
상기 다가 알코올로는 트리메틸올 프로판, 폴리카프로락톤 트리올, 1,2,4-부탄트리올, 에틸렌 글리콜, 1,2-프로필렌 글리콜, 1,4-부틸렌 글리콜, 네오펜틸글리콜, 폴리카프로락톤 디올, 1,5-펜탄디올, 1,2-부탄디올, 1,2-헥산디올, 비스페놀 A(BPA), 비스페놀 F(BPF), 변성 비스페놀 A인 에톡시레이티드 비스페놀 A(etoxylated bisphenol A), 벤젠디올 등을 사용할 수 있다.Examples of the polyhydric alcohol include trimethylol propane, polycaprolactone triol, 1,2,4-butane triol, ethylene glycol, 1,2-propylene glycol, 1,4-butylene glycol, neopentyl glycol, polycaprolactone Diol, 1,5-pentanediol, 1,2-butanediol, 1,2-hexanediol, bisphenol A (BPA), bisphenol F (BPF), modified bisphenol A, etoxylated bisphenol A, Benzenediol and the like can be used.
상기 폴리이소시아네이트와 차단제의 반응시, 폴리이소시아네이트내의 이소시아네이트기와 차단제 내의 히드록시기의 당량비는 1 : 1 내지 1 : 2일 수 있다.In the reaction of the polyisocyanate with the blocking agent, the equivalent ratio of the isocyanate group in the polyisocyanate group and the hydroxy group in the blocking agent may be 1: 1 to 1: 2.
상기와 같이 차단된 이소시아네이트기는 상온에서는 활성 수소에 대하여 안정하고, 고온, 예를 들어 경화 온도인 150 내지 200℃에서는 활성 수소와 반응할 수 있다.The isocyanate group blocked as described above is stable to active hydrogen at room temperature, and may react with active hydrogen at a high temperature, for example, 150 to 200 ° C. which is a curing temperature.
상기 우레탄 경화제는 용이한 취급 및 사용을 위해 용제를 포함할 수 있다. 주 용제로는 메틸 이소부틸 케톤을 사용할 수 있다. 또한, 보조 용제로서, 트리프로필렌 글리콜, 1,12-도데칸디올, 트리에틸렌 글리콜 등이 함께 사용될 수도 있다.The urethane curing agent may include a solvent for easy handling and use. Methyl isobutyl ketone may be used as the main solvent. In addition, as an auxiliary solvent, tripropylene glycol, 1,12-dodecanediol, triethylene glycol and the like may be used together.
또한, 상기 우레탄 경화제는 주석 촉매와 같은 경화 촉매를 포함할 수 있다. 상기 경화 촉매의 예로는 디부틸주석 디라우레이트, 산화디부틸 주석과 은 주석 촉매를 들 수 있으며, 이는 우레탄 경화제 내에 전체 고형분 100중량% 기준으로 주석 성분이 0.05~1중량%에 해당하는 양으로 존재할 수 있다.In addition, the urethane curing agent may include a curing catalyst such as a tin catalyst. Examples of the curing catalyst include dibutyltin dilaurate, dibutyl tin oxide and silver tin catalyst, which are in an amount corresponding to 0.05-1% by weight of the tin component based on 100% by weight of total solids in the urethane curing agent. May exist.
상기 전착 도료용 양이온 수지 조성물은 탈이온수와 중화산을 더 포함할 수 있다.The electrodeposition paint cationic resin composition may further include deionized water and a neutralized acid.
상기 중화산은 전착 도료용 양이온 수지 내 아민기와 반응하여 양이온을 발생시킨다. 상기 중화산으로는 염산, 질산, 차아인산 등과 같은 무기산과 아세트산, 젖산, 개미산, 메탄술폰산, 술폰산, 아세틸글리신산 등의 유기산이 사용 될 수 있다.The neutralized acid reacts with an amine group in the cationic resin for electrodeposition paint to generate a cation. As the neutralized acid, inorganic acids such as hydrochloric acid, nitric acid, hypophosphoric acid, and organic acids such as acetic acid, lactic acid, formic acid, methanesulfonic acid, sulfonic acid, and acetylglycinic acid may be used.
또한, 본 발명의 전착 도료용 양이온 수지 조성물은 ACA(anticrater agent), 마이크로겔, 소포제, 표면조정제, 항균제 등의 첨가제를 추가로 포함할 수 있다.In addition, the cationic resin composition for electrodeposition paint of the present invention may further include additives such as ACA (anticrater agent), microgel, antifoaming agent, surface conditioner, antibacterial agent.
3. 양이온 전착 도료 조성물3. Cationic Electrodeposition Coating Composition
본 발명의 또 다른 일 실시형태는 상기 전착 도료용 양이온 수지 조성물, 안료, 및 탈이온수를 포함하는 양이온 전착 도료 조성물에 관한 것이다.Another embodiment of the present invention relates to a cationic electrodeposition coating composition comprising the above cationic resin composition for electrodeposition paint, a pigment, and deionized water.
상기 안료는 안료를 적절히 흡착할 수 있는 성질과 물에 용해할 수 있는 성질을 갖는 안료 분산용 수지 중에 분산되어 안료 페이스트의 형태로 상기 양이온 전착 도료 조성물에 배합될 수 있다.The pigment may be dispersed in a pigment dispersing resin having a property capable of adsorbing the pigment properly and dissolving in water, and may be blended into the cationic electrodeposition coating composition in the form of a pigment paste.
상기 안료 페이스트 제조시 사용될 수 있는 안료 성분에는 이산화티탄, 산화안티몬, 산화아연, 탄산바륨, 탄산칼슘, 알루미늄 실리케이트, 실리카, 탄산마그네슘 및/또는 마그네슘 실리케이트가 포함되며, 카드뮴 옐로우, 카드뮴 레드, 카본 블랙, 프탈로시아닌 블루, 크롬 옐로우, 톨루이딘 레드 및 수화된 산화철과 같은 착색 안료도 사용될 수 있다.Pigment components that can be used in the production of the pigment paste include titanium dioxide, antimony oxide, zinc oxide, barium carbonate, calcium carbonate, aluminum silicate, silica, magnesium carbonate and / or magnesium silicate, cadmium yellow, cadmium red, carbon black Colored pigments such as, phthalocyanine blue, chrome yellow, toluidine red and hydrated iron oxide can also be used.
상기 안료 분산용 수지는 안료성분이 침전되지 않도록 안정화시킬 수 있으며, 전기장에서 전기영동이 일어날 수 있도록 전하를 띠어야 한다. 주로 사용되는 안료 분산용 수지로는 전착 주수지와 유사한 구조를 가지는 폴리에폭사이드-아민 수지를 예로 들 수 있으며, 소수성 성질을 띠는 안료 표면을 감싸주어 수성 매질에서의 분산 안정화를 도모하기 위하여 일정 부분 소수성기를 가질 수 있다. 구체적으로, 상기 안료 분산용 수지로는 1차, 2차, 및/또는 3차 아민 염 함유 폴리에폭사이드-아민 수지, 4차 암모늄염 함유 폴리에폭사이드-아민 수지, 베타 히드록시알킬 카바메이트기 함유 폴리에폭사이드-아민 수지 등을 사용할 수 있다.The pigment dispersion resin may be stabilized so that the pigment component does not precipitate, and should be charged so that electrophoresis may occur in an electric field. Examples of the pigment dispersion resin mainly used include a polyepoxide-amine resin having a structure similar to that of an electrodeposited main resin, and in order to cover the surface of the pigment having hydrophobic properties to stabilize dispersion in an aqueous medium. It may have some hydrophobic group. Specifically, the pigment dispersion resin may be a primary, secondary, and / or tertiary amine salt-containing polyepoxide-amine resin, quaternary ammonium salt-containing polyepoxide-amine resin, beta hydroxyalkyl carbamate Group-containing polyepoxide-amine resins and the like can be used.
상기 안료 성분 및 안료 분산용 수지 성분 이외에, 안료 페이스트는 습윤제, 계면활성제 및 소포제와 같은 성분들을 임의로 함유할 수 있다.In addition to the pigment component and the resin component for pigment dispersion, the pigment paste may optionally contain components such as wetting agents, surfactants and antifoaming agents.
본 발명의 양이온 전착 도료 조성물은 상기 성분들 이외에도 필요에 따라 전착 도료 조성물에 일반적으로 첨가될 수 있는 성분들, 예컨대, 보조수지(sub-resin), 용제, 산화방지제, 계면활성제 등을 더 포함할 수 있다.In addition to the above components, the cationic electrodeposition coating composition of the present invention may further include components that may be generally added to the electrodeposition coating composition, if necessary, such as a sub-resin, a solvent, an antioxidant, a surfactant, and the like. Can be.
본 발명의 전착 도료 조성물을 사용한 전착 도장은 통상의 방법에 의해 수행될 수 있다. 예컨대, 도료 조성물을 전기적 음극과 양극에 각각 접촉시킨 후 수 V 내지 수백 V에 이르는 직류전압 및 0.25 내지 15 A/ft2의 전류밀도를 인가하여 전착을 수행할 수 있다. 전착 후 수세공정과 경화공정을 거쳐 완성된 도막을 얻을 수 있으며, 이때 경화는 150 내지 200℃의 온도에서 15 내지 60분간 수행 할 수 있다.Electrodeposition coating using the electrodeposition coating composition of the present invention can be carried out by conventional methods. For example, electrodeposition may be performed by applying the coating composition to the electrical cathode and the anode, respectively, and applying a DC voltage ranging from several V to several hundred V and a current density of 0.25 to 15 A / ft 2 . After electrodeposition, it is possible to obtain a finished coating film through a washing process and a curing process, wherein the curing may be performed at a temperature of 150 to 200 ℃ for 15 to 60 minutes.
4. 자동차 부품4. Auto parts
본 발명의 또 다른 일 실시형태는 상기 양이온 전착 도료 조성물을 이용하여 형성되는 도료층을 포함하는 자동차 부품에 관한 것이다. 특히, 상기 자동차 부품은 지르코늄 전처리 금속 기재, 예컨대 지르코늄 전처리 강철판 상에 형성되는 도료층을 포함하는 자동차 부품일 수 있다. 또한, 상기 자동차 부품은 자동차 차체, 자동차 범퍼 등일 수 있다.Another embodiment of the present invention relates to an automotive part including a coating layer formed by using the cationic electrodeposition coating composition. In particular, the automotive part may be an automotive part including a coating layer formed on a zirconium pretreatment metal substrate, such as a zirconium pretreatment steel sheet. In addition, the vehicle component may be an automobile body, an automobile bumper, or the like.
이하, 실시예, 비교예 및 실험예에 의해 본 발명을 보다 구체적으로 설명하고자 한다. 이들 실시예, 비교예 및 실험예는 오직 본 발명을 설명하기 위한 것으로, 본 발명의 범위가 이들에 국한되지 않는다는 것은 당업자에게 있어서 자명하다.Hereinafter, the present invention will be described in more detail with reference to Examples, Comparative Examples and Experimental Examples. These examples, comparative examples and experimental examples are only for illustrating the present invention, it is apparent to those skilled in the art that the scope of the present invention is not limited thereto.
제조예Production Example 1: 우레탄 경화제의 제조 1: Preparation of Urethane Curing Agent
하기 표 1에 제시한 바와 같은 조성으로 하기 기재된 방법에 따라 우레탄 경화제를 제조하였다.A urethane curing agent was prepared according to the method described below with the composition as shown in Table 1 below.
성분ingredient 중량부Parts by weight
PAPI29401) PAPI2940 1) 1318.71318.7
메틸 이소부틸 케톤Methyl isobutyl ketone 687.5687.5
디부틸주석 디라우레이트Dibutyltin dilaurate 1.01.0
2-(2-부톡시에톡시)에탄올2- (2-butoxyethoxy) ethanol 1000.51000.5
트리메틸올 프로판Trimethylol propane 133.5133.5
2-(2-부톡시에톡시)에탄올2- (2-butoxyethoxy) ethanol 137.2137.2
1) 다우 케미컬 컴퍼니(Dow Chemical Co.)에서 상업적으로 시판하는 폴리메틸렌 디페닐 디이소시아네이트1) Polymethylene diphenyl diisocyanate commercially available from Dow Chemical Co.
PAPI2940, 메틸 이소부틸 케톤 및 디부틸주석 디라우레이트를 반응 플라스크에 공급하고, 질소 대기 하에서 30℃로 가열 후 온도를 60 내지 65℃로 유지하면서 첫번째 분량의 2-(2-부톡시에톡시)에탄올을 서서히 첨가하였다. 첨가가 완료되면 반응 혼합물을 65℃에서 90분간 방치하고, 이어서 트리메틸올 프로판을 가하고 혼합물을 110℃로 가열 후 상기 온도에서 3시간 동안 방치한 후 두번째 분량의 2-(2-부톡시에톡시)에탄올을 가하였다. 적외선 분석에 의해 미반응 NCO가 전혀 남아있지 않을 때까지 계속하여 반응시켰다.PAPI2940, methyl isobutyl ketone and dibutyltin dilaurate were fed to the reaction flask, and heated to 30 ° C. under a nitrogen atmosphere, then the first portion of 2- (2-butoxyethoxy) was maintained at 60 to 65 ° C. Ethanol was added slowly. When the addition is complete the reaction mixture is left at 65 ° C. for 90 minutes, then trimethylol propane is added and the mixture is heated to 110 ° C. and left at this temperature for 3 hours before the second portion of 2- (2-butoxyethoxy) Ethanol was added. The reaction was continued until no unreacted NCO remained by infrared analysis.
제조예Production Example 2:  2: 디부틸틴Dibutyltin 옥사이드Oxide 페이스트의Of paste 제조 Produce
하기 표 2에 제시한 바와 같은 조성으로 하기 기재된 방법에 따라 디부틸 틴 옥사이드 페이스트를 제조하였다.Dibutyl tin oxide paste was prepared according to the method described below with the composition as shown in Table 2 below.
성분ingredient 중량부Parts by weight
안료 분산용 수지Pigment Dispersion Resin 909.0909.0
디부틸틴 옥사이드Dibutyltin oxide 577.6577.6
탈이온수Deionized water 1513.41513.4
안료 분산용 수지(CRQ00143, KCC사)를 반응 플라스크에 넣고 교반하면서 디부틸틴 옥사이드를 첨가하였다. 안료분이 많아 점도가 높아지면 탈이온수 중 일부를 서서히 가하여 안료분이 균일화 될 때까지 잘 교반해주고, 최종적으로 탈이온수 잔량을 가하여 희석하였다. 수득된 혼합물을 SL-50(BYK사) 분산기로 헤그만 번호 8까지 분산하였다.Pigment dispersion resin (CRQ00143, KCC) was added to the reaction flask and dibutyltin oxide was added while stirring. When the pigment content is high and the viscosity is high, some of the deionized water is gradually added and stirred well until the pigment is uniform, and finally, the remaining amount of deionized water is added and diluted. The resulting mixture was dispersed up to Hegman No. 8 with an SL-50 (BYK) disperser.
제조예Production Example 3: 전착 도료용 안료  3: pigment for electrodeposition paint 페이스트의Of paste 제조 Produce
하기 표 3에 제시한 바와 같은 조성으로 하기 기재된 방법에 따라 전착 도료용 안료 페이스트를 제조하였다.A pigment paste for electrodeposition paint was prepared according to the method described below with the composition as shown in Table 3 below.
성 분ingredient 중 량 부Weight part
안료분산용 수지Pigment Dispersion Resin 196.2196.2
제조예 2의 디부틸틴 옥사이드 페이스트Dibutyltin oxide paste of Preparation Example 2 398.0398.0
카본 블랙Carbon black 66
탈이온수(1차)Deionized Water (Primary) 440.0440.0
ASP2001) ASP200 1) 307.3307.3
이산화티탄Titanium dioxide 461.0461.0
Surfynol104/BC(50%)2) Surfynol 104 / BC (50%) 2) 20.820.8
탈이온수(2차)Deionized Water (Secondary) 170.7170.7
1) 알루미늄 실리케이트(BASF사)1) Aluminum silicate (BASF)
2) 헥산디올계 습윤제의 부틸 셀로솔브 50% 희석액(에어프로덕츠사)2) 50% diluent of butyl cellosolve with hexanediol-based wetting agent (Air Products)
안료 분산용 수지(CRQ00143, KCC사)를 반응 플라스크에 넣고, 여기에 제조예 2의 디부틸틴 옥사이드 페이스트, 카본블랙, 탈이온수(1차), ASP200, 및 이산화티탄을 순차적으로 교반하면서 첨가하였다. 안료분이 많아져 점도가 높아지면 Surfynol104/BC(50%)를 첨가하여 안료분이 균일화될 때까지 잘 교반 해주고, 최종적으로 2차 탈이온수를 가하여 희석하였다. 수득된 혼합물을 SL-50 분산기로 헤그만 번호 8까지 분산하였다.The pigment dispersion resin (CRQ00143, KCC) was placed in a reaction flask, and dibutyltin oxide paste, carbon black, deionized water (primary), ASP200, and titanium dioxide of Preparation Example 2 were added thereto while stirring sequentially. . When the pigment content increased and the viscosity increased, the mixture was stirred well until Surfynol104 / BC (50%) was added to homogenize the pigment component, and finally diluted with secondary deionized water. The resulting mixture was dispersed up to Hegman number 8 with an SL-50 disperser.
실시예Example 1: 디  1: di 에탄올 아민이Ethanolamine 적용된 양이온 전착 수지 조성물의 제조 Preparation of Applied Cationic Electrodeposition Resin Compositions
하기 표 4에 제시한 바와 같은 조성으로 하기 기재된 방법에 따라 양이온 전착 수지 조성물을 제조하였다.A cationic electrodeposition resin composition was prepared according to the method described below with the composition as shown in Table 4 below.
성 분 ingredient 중 량 부 Weight part
에폰 8281) EPON 828 1) 133.67 133.67
비스페놀 A Bisphenol A 54.27 54.27
메톡시프로판올 Methoxypropanol 9.36 9.36
벤질디메틸아민 Benzyldimethylamine 0.53 0.53
에톡시레이티드 BPA2) Ethoxylated BPA 2) 10.8 10.8
제조예 1의 우레탄 경화제 Urethane Curing Agent of Preparation Example 1 173.93 173.93
디 에탄올 아민 Diethanolamine 17.76 17.76
KT-223) KT-22 3) 15.73 15.73
용제 진공회수 Solvent vacuum recovery -39.87 -39.87
탈이온수 Deionized water 368.44 368.44
70% 메탄설폰산70% methanesulfonic acid 4.14 4.14
탈이온수 Deionized water 251.25 251.25
1) 비스페놀 A의 디글리시딜 에테르 (에폭시 당량: 188)(국도화학)1) Diglycidyl ether of bisphenol A (epoxy equivalent: 188) (Kukdo Chemical)
2) 비스페놀 A 에톡시레이트 (CECA BELGIUM S.A.)2) bisphenol A ethoxylate (CECA BELGIUM S.A.)
3) 디에틸렌트리아민을 메틸이소부틸케톤으로 캐핑한 디케티민의 73% 메틸이소부틸케톤 용액(에어 프로덕츠사)3) A 73% methyl isobutyl ketone solution of diketamine in which diethylene triamine is capped with methyl isobutyl ketone (Air Products)
에폰828, 비스페놀 A, 에톡시레이티드 BPA 및 메톡시 프로판올을 반응 용기에 공급하고, 질소 대기하에서 140℃로 가열하였다. 반응물이 140℃로 승온되었을 때 벤질디메틸아민을 가하고 반응 혼합물을 30 내지 60분간 방치한 후 에폭시 당량이 830 내지 860에 도달할 때까지 145℃를 유지하였다. 상기 에폭시 당량에 도달시 제조예 1의 우레탄 경화제를 넣고 30분간 교반하면서 반응 혼합물을 냉각시켰다. 반응물의 온도가 120℃ 이하가 되었을 때, 디 에탄올 아민을 먼저 투입하여 25분간 반응 후 KT-22를 연속하여 가하였다. 혼합물을 발열시킨 후 온도를 120℃로 유지하면서 90분 반응 후 해당 혼합물의 에폭시-아민 당량은 25,000인 것으로 확인되었다. 반응물에 진공을 가하여 유기용매를 제거하였다. 그 다음 교반중인 메탄설폰산 및 첫번째 탈이온수로 이루어진 혼합물에 상기 반응 생성물을 서서히 가하여 분산시켰다. 이어서, 상기 분산액에 2번째 탈이온수를 서서히 가하여 더 희석시켜 36 중량%의 고형분 함량을 갖는 양이온 전착 수지 조성물을 제조하였다.EPON828, bisphenol A, ethoxylated BPA and methoxy propanol were fed to a reaction vessel and heated to 140 ° C. under a nitrogen atmosphere. Benzyldimethylamine was added when the reaction was heated to 140 ° C. and the reaction mixture was left for 30 to 60 minutes and then maintained at 145 ° C. until the epoxy equivalent reached 830 to 860. Upon reaching the epoxy equivalent, the urethane curing agent of Preparation Example 1 was added and the reaction mixture was cooled while stirring for 30 minutes. When the temperature of the reactant was 120 ° C. or lower, diethanolamine was added first, followed by reaction for 25 minutes, and KT-22 was continuously added. It was found that the epoxy-amine equivalent of the mixture was 25,000 after 90 minutes of reaction while the mixture was exothermic and the temperature was maintained at 120 ° C. Vacuum was applied to the reaction to remove the organic solvent. The reaction product was then slowly added to and dispersed in a mixture of stirring methanesulfonic acid and first deionized water. Then, the second deionized water was gradually added to the dispersion to further dilute to prepare a cationic electrodeposition resin composition having a solid content of 36% by weight.
실시예Example 2: 디 메탄올  2: dimethanol 아민이Amine 적용된 양이온 전착 수지 조성물의 제조 Preparation of Applied Cationic Electrodeposition Resin Compositions
하기 표 5에 제시한 바와 같은 조성으로 상기 실시예 1과 동일한 방법으로 양이온 전착 수지 조성물을 제조하였다. 상기 조성에서 디 메탄올 아민을 먼저 투입하여 30분간 반응 후, KT-22를 투입하여 120℃로 90분간 반응 후 해당 혼합물의 에폭시-아민 당량은 25,000 인 것으로 확인되었다.Cationic electrodeposition resin composition was prepared in the same manner as in Example 1 with the composition as shown in Table 5 below. In the above composition, the reaction mixture was first added with di methanol amine for 30 minutes, followed by the reaction with KT-22 at 120 ° C. for 90 minutes, and the epoxy-amine equivalent weight of the mixture was found to be 25,000.
성 분 ingredient 중 량 부 Weight part
에폰 8281) EPON 828 1) 133.65 133.65
비스페놀 A Bisphenol A 55.52 55.52
메톡시프로판올 Methoxypropanol 9.57 9.57
벤질디메틸아민 Benzyldimethylamine 0.55 0.55
에톡시레이티드 BPA2) Ethoxylated BPA 2) 10.80 10.80
제조예 1의 우레탄 경화제 Urethane Curing Agent of Preparation Example 1 173.93 173.93
디 메탄올 아민 Dimethanol amine 13.32 13.32
KT-223) KT-22 3) 16.09 16.09
용제 진공회수 Solvent vacuum recovery -40.36 -40.36
탈이온수 Deionized water 368.44 368.44
70% 메탄설폰산70% methanesulfonic acid 4.14 4.14
탈이온수 Deionized water 192.08 192.08
1) 비스페놀 A의 디글리시딜 에테르 (에폭시 당량: 188)(국도화학)1) Diglycidyl ether of bisphenol A (epoxy equivalent: 188) (Kukdo Chemical)
2) 비스페놀 A 에톡시레이트 (CECA BELGIUM S.A.)2) bisphenol A ethoxylate (CECA BELGIUM S.A.)
3) 디에틸렌트리아민을 메틸이소부틸케톤으로 캐핑한 디케티민의 73% 메틸이소부틸케톤 용액(에어 프로덕츠사)3) A 73% methyl isobutyl ketone solution of diketamine in which diethylene triamine is capped with methyl isobutyl ketone (Air Products)
실시예Example 3: N- 3: N- 메틸methyl 에탄올 아민이Ethanolamine 적용된 양이온 전착 수지 조성물의 제조 Preparation of Applied Cationic Electrodeposition Resin Compositions
하기 표 6에 제시한 바와 같은 조성으로 상기 실시예 1과 동일한 방법으로 양이온 전착 수지 조성물을 제조하였다. 상기 조성에서 N-메틸 에탄올 아민을 먼저 투입하여 30분간 반응 후, KT-22를 투입하여 120℃로 90 분간 반응 후 해당 혼합물의 에폭시-아민 당량은 30,000인 것으로 확인되었다.Cationic electrodeposition resin composition was prepared in the same manner as in Example 1 with the composition as shown in Table 6 below. In the above composition, N-methyl ethanolamine was added first, followed by 30 minutes of reaction, followed by KT-22 at 120 ° C for 90 minutes, and the epoxy-amine equivalent of the mixture was found to be 30,000.
성 분 ingredient 중 량 부 Weight part
에폰 8281) EPON 828 1) 136.97 136.97
비스페놀 A Bisphenol A 55.61 55.61
메톡시프로판올 Methoxypropanol 9.59 9.59
벤질디메틸아민 Benzyldimethylamine 0.55 0.55
에톡시레이티드 BPA2) Ethoxylated BPA 2) 10.80 10.80
제조예 1의 우레탄 경화제 Urethane Curing Agent of Preparation Example 1 173.93 173.93
N-메틸 에탄올 아민 N-methyl ethanol amine 13.02 13.02
KT-223) KT-22 3) 16.12 16.12
용제 진공회수 Solvent vacuum recovery -40.40 -40.40
탈이온수 Deionized water 368.44 368.44
70% 메탄설폰산 70% methanesulfonic acid 4.14 4.14
탈이온수 Deionized water
1) 비스페놀 A의 디글리시딜 에테르 (에폭시 당량: 188)(국도화학)1) Diglycidyl ether of bisphenol A (epoxy equivalent: 188) (Kukdo Chemical)
2) 비스페놀 A 에톡시레이트 (CECA BELGIUM S.A.)2) bisphenol A ethoxylate (CECA BELGIUM S.A.)
3) 디에틸렌트리아민을 메틸이소부틸케톤으로 캐핑한 디케티민의 73% 메틸이소부틸케톤 용액(에어 프로덕츠사)3) A 73% methyl isobutyl ketone solution of diketamine in which diethylene triamine is capped with methyl isobutyl ketone (Air Products)
비교예Comparative example 1: 디  1: di 메틸 아민이Methylamine 적용된 양이온 전착 수지 조성물의 제조 Preparation of Applied Cationic Electrodeposition Resin Compositions
하기 표 7에 제시한 바와 같은 조성으로 상기 실시예 1과 동일한 방법으로 양이온 전착 수지 조성물을 제조하였다. 상기 조성에서 디 메틸 아민을 먼저 투입하여 30분간 반응 후, KT-22를 투입하여 120℃로 90 분간 반응 후 해당 혼합물의 에폭시-아민 당량은 17,000인 것으로 확인되었다.Cationic electrodeposition resin composition was prepared in the same manner as in Example 1 with the composition as shown in Table 7 below. In the above composition, dimethylamine was added first, followed by 30 minutes of reaction, followed by KT-22, followed by reaction at 120 ° C for 90 minutes, and the epoxy-amine equivalent weight of the mixture was found to be 17,000.
성 분 ingredient 중 량 부 Weight part
에폰 8281) EPON 828 1) 140.46 140.46
비스페놀 A Bisphenol A 57.03 57.03
메톡시프로판올 Methoxypropanol 9.83 9.83
벤질디메틸아민 Benzyldimethylamine 0.56 0.56
에톡시레이티드 BPA2) Ethoxylated BPA 2) 10.80 10.80
제조예 1의 우레탄 경화제 Urethane Curing Agent of Preparation Example 1 173.93 173.93
디 메틸 아민 Dimethylamine 8.00 8.00
KT-223) KT-22 3) 16.53 16.53
용제 진공회수 Solvent vacuum recovery -40.15 -40.15
탈이온수 Deionized water 368.44 368.44
70% 메탄설폰산 70% methanesulfonic acid 4.14 4.14
탈이온수 Deionized water 192.08 192.08
1) 비스페놀 A의 디글리시딜 에테르 (에폭시 당량: 188)(국도화학)1) Diglycidyl ether of bisphenol A (epoxy equivalent: 188) (Kukdo Chemical)
2) 비스페놀 A 에톡시레이트 (CECA BELGIUM S.A.)2) bisphenol A ethoxylate (CECA BELGIUM S.A.)
3) 디에틸렌트리아민을 메틸이소부틸케톤으로 캐핑한 디케티민의 73% 메틸이소부틸케톤 용액(에어 프로덕츠사)3) A 73% methyl isobutyl ketone solution of diketamine in which diethylene triamine is capped with methyl isobutyl ketone (Air Products)
실험예Experimental Example 1: 양이온 전착 도료 조성물의 제조 및 도막 물성 평가 1: Preparation of Cationic Electrodeposit Coating Composition and Evaluation of Coating Properties
상기 실시예 1 내지 3 및 비교예 1에서 제조된 양이온 전착 수지 조성물 888 중량부와 탈이온수 957 중량부를 혼합하여 교반하면서, 제조예 3에서 제조된 안료 페이스트 155 중량부를 서서히 첨가하여 고형분 20 중량%의 양이온 전착 도료 조성물을 제조하였다. 상기 양이온 전착 도료 조성물을 초기 용량의 20 중량% 양까지 한외여과기를 통과시키고, 한외여액을 탈이온수로 바꾸었다. 그 후 하루 동안 교반 상태로 방치한 후, 28℃의 온도에서 3분 동안 220V의 직류전압으로 전착 도장을 실시하였다. 이때 시편은 지르코늄 전처리 강철판을 사용하였으며, 내식성 평가의 경우에만 인산아연 전처리 강철판 및 지르코늄 전처리 강철판을 각각 사용 하였다. 3분 동안 도장된 피도물을 160℃에서 25분간 경화시켰다.While mixing and stirring 888 parts by weight of the cationic electrodeposition resin composition prepared in Examples 1 to 3 and Comparative Example 1 and 957 parts by weight of deionized water, 155 parts by weight of the pigment paste prepared in Preparation Example 3 was added slowly to obtain a solid content of 20% by weight. A cationic electrodeposition coating composition was prepared. The cationic electrodeposition coating composition was passed through an ultrafilter to an amount of 20% by weight of the initial volume, and the ultrafiltrate was changed to deionized water. Thereafter, the mixture was left to stir for one day, followed by electrodeposition coating at a temperature of 28 ° C. for 3 minutes at a DC voltage of 220V. At this time, zirconium pretreatment steel plate was used, and zinc phosphate pretreatment steel plate and zirconium pretreatment steel plate were used only for corrosion resistance evaluation. The coated workpiece for 3 minutes was cured for 25 minutes at 160 ℃.
상기 경화된 도막의 도막 두께, 시편내 도막편차, 광택, 조도, 내부 도장성, 및 내식성(방청성)을 후술하는 방법으로 측정하고, 그 결과를 하기 표 8에 나타내었다.The coating film thickness of the cured coating film, specimen coating film deviation, gloss, roughness, internal paintability, and corrosion resistance (corrosion resistance) were measured by the method described below, and the results are shown in Table 8 below.
- 도막 두께: 도막 게이지Coating Thickness: Coating Gauge
- 시편내 도막편차: 맵핑 (mapping)(도막게이지 사용, Minitest3100, ElektroPhysik사)Intra-Piece Coating Deviation: Mapping (Using Coating Gauge, Minitest3100, ElektroPhysik)
- 광택: 광택기(TRI-MICRO, Sheen사), 60˚-Gloss: Polisher (TRI-MICRO, Sheen), 60˚
- 조도: 조도계(Surtronic 3P, Taylor-Hobson사), cut off=0.8㎜-Illuminance: illuminometer (Surtronic 3P, Taylor-Hobson), cut off = 0.8㎜
- 내부도장성: 4Box법 측정(G/A면, %)-Internal paintability: 4Box method measurement (G / A surface,%)
- 내식성(방청성): ASTM B117, X-cut, 1000시간, 편측 ㎜Corrosion resistance (rust resistance): ASTM B117, X-cut, 1000 hours, one side mm
구분division 도막 두께(㎛)Coating thickness (μm) 시편내 도막편차 (㎛)Intra-film coating deviation (㎛) 광택(60°)Glossy (60 °) 조도(Ra:Cut off=0.8mm)Roughness (Ra: Cut off = 0.8mm) 내부도장성Internal paintability 내식성(방청성)Corrosion Resistance
인산아연 전처리Zinc Phosphate Pretreatment 비인산염계 전처리(지르코늄 전처리)Non-Phosphate Pretreatment (Zirconium Pretreatment)
비교예 1Comparative Example 1 25~3525-35 4~54 ~ 5 8686 0.30.3 15%15% 1㎜1 mm 4㎜4 mm
실시예 1Example 1 18~2018-20 2~32 ~ 3 8888 0.150.15 45%45% 1㎜1 mm 2.5㎜2.5 mm
실시예 2Example 2 18~2018-20 1~21 ~ 2 8383 0.140.14 45%45% 1㎜1 mm 2.5㎜m2.5 mm
실시예 3Example 3 18~2018-20 1~21 ~ 2 8686 0.150.15 60%60% 1㎜1 mm 2㎜2 mm
상기 표 8의 결과에 나타난 바와 같이, 본 발명에 따른 실시예 1 내지 3의 양이온 전착 수지 조성물을 포함하는 양이온 전착 도료 조성물은 비교예 1의 양이온 전착 수지 조성물을 포함하는 양이온 전착 도료 조성물 대비 도막 적용 시 도막 두께가 줄어 들었음에도 불구하고 시편내 도막편차 현상이 감소하여 우수한 외관을 확보할 수 있고, 우수한 내부 도장성을 확보할 수 있는 것을 확인하였다.As shown in the results of Table 8, the cationic electrodeposition coating composition comprising the cationic electrodeposition resin composition of Examples 1 to 3 according to the present invention is applied to the coating film compared to the cationic electrodeposition coating composition comprising the cationic electrodeposition resin composition of Although the thickness of the coating film was reduced, it was confirmed that the coating film deviation phenomenon in the specimen was reduced, thereby ensuring an excellent appearance and securing excellent internal paintability.
또한, 폴리에폭사이드 수지와 폴리올의 추가 쇄연장으로 커진 분자량에 의해 방청성이 향상될 수 있음을 알 수 있었다. 특히, 본 발명에 따른 양이온 전착 도료 조성물은 비인산염계 전처리(지르코늄 전처리) 강철판에 적용된 경우, 내식성, 즉 방청성을 향상시킬 수 있는 것을 확인하였다.In addition, it was found that the rust resistance can be improved by increasing the molecular weight of the polyepoxide resin and the polyol by further chain extension. In particular, it was confirmed that when the cationic electrodeposition coating composition according to the present invention is applied to a non-phosphate-based pretreatment (zirconium pretreatment) steel sheet, corrosion resistance, that is, corrosion resistance can be improved.
이상으로 본 발명의 특정한 부분을 상세히 기술하였는 바, 본 발명이 속한 기술분야에서 통상의 지식을 가진 자에게 있어서 이러한 구체적인 기술은 단지 바람직한 구현예일 뿐이며, 이에 본 발명의 범위가 제한되는 것이 아님은 명백하다. 본 발명이 속한 기술분야에서 통상의 지식을 가진 자라면 상기 내용을 바탕으로 본 발명의 범주 내에서 다양한 응용 및 변형을 행하는 것이 가능할 것이다.Having described the specific part of the present invention in detail, it is apparent to those skilled in the art that this specific technology is only a preferred embodiment, which is not intended to limit the scope of the present invention. Do. Those skilled in the art to which the present invention pertains will be able to make various applications and modifications within the scope of the present invention based on the above contents.
따라서, 본 발명의 실질적인 범위는 첨부된 특허청구범위와 그의 등가물에 하여 정의된다고 할 것이다.Therefore, the substantial scope of the present invention will be defined by the appended claims and equivalents thereof.

Claims (10)

  1. 3차 아민기를 포함하는 폴리에폭사이드-아민 수지의 존재 하에 에폭시 당량이 800 내지 1,200인 폴리에폭사이드 수지 및 분자량이 100 내지 500인 폴리올을 쇄연장 반응시켜 얻어지는, 에폭시-아민 당량이 20,000 내지 40,000인 전착 도료용 변성 폴리에폭사이드-아민 수지.In the presence of a polyepoxide-amine resin containing a tertiary amine group, an epoxy-amine equivalent obtained by chain-extending a polyepoxide resin having an epoxy equivalent of 800 to 1,200 and a polyol having a molecular weight of 100 to 500 is from 20,000 to Modified polyepoxide-amine resin for electrodeposition paint of 40,000.
  2. 제1항에 있어서, 상기 폴리에폭사이드-아민 수지는 상기 쇄연장 반응의 촉매로서 작용하는 것인 전착 도료용 변성 폴리에폭사이드-아민 수지.The modified polyepoxide-amine resin for electrodeposition paint according to claim 1, wherein the polyepoxide-amine resin serves as a catalyst for the chain extension reaction.
  3. 제1항에 있어서, 상기 폴리에폭사이드-아민 수지는 1차 히드록시기를 가지는 2차 아민과 상기 폴리에폭사이드 수지를 반응시켜 형성되는 것인 전착 도료용 변성 폴리에폭사이드-아민 수지.The modified polyepoxide-amine resin for electrodeposition paint according to claim 1, wherein the polyepoxide-amine resin is formed by reacting a secondary amine having a primary hydroxyl group with the polyepoxide resin.
  4. 제1항에 있어서, 상기 폴리에폭사이드-아민 수지는 디케티민기를 포함하는 것인 전착 도료용 변성 폴리에폭사이드-아민 수지.The modified polyepoxide-amine resin for electrodeposition paint according to claim 1, wherein the polyepoxide-amine resin contains a diketamine group.
  5. 제4항에 있어서, 상기 디케티민기를 포함하는 폴리에폭사이드-아민 수지는 1차 히드록시기를 가지는 2차 아민, 디케티민 및 상기 폴리에폭사이드 수지와 반응시켜 형성되는 것인 전착 도료용 변성 폴리에폭사이드-아민 수지.The modified polyepoxide-amine resin according to claim 4, wherein the polyepoxide-amine resin including the diketimine group is formed by reacting with a secondary amine having a primary hydroxy group, diketimine, and the polyepoxide resin. Epoxide-amine resins.
  6. 제1항에 있어서, 상기 쇄연장 반응 온도는 100 내지 120인 전착 도료용 변성 폴리에폭사이드-아민 수지.The modified polyepoxide-amine resin according to claim 1, wherein the chain extension reaction temperature is 100 to 120.
  7. 제3항에 있어서, 상기 1차 히드록시기를 가지는 2차 아민은 디에탄올 아민, 디메탄올 아민, 디프로판올 아민, 에틸 모노에탄올아민, 모노-n-부틸 모노에탄올아민, 모노-tert-부틸 모노에탄올아민, 비스(2-하이드록시프로필)아민, 모노-n-프로필 모노에탄올아민 및 N-메틸에탄올아민으로 구성된 군으로부터 선택되는 전착 도료용 변성 폴리에폭사이드-아민 수지.The method of claim 3, wherein the secondary amine having a primary hydroxyl group is diethanol amine, dimethanol amine, dipropanol amine, ethyl monoethanolamine, mono-n-butyl monoethanolamine, mono-tert-butyl monoethanolamine A modified polyepoxide-amine resin for electrodeposition paints selected from the group consisting of bis (2-hydroxypropyl) amine, mono-n-propyl monoethanolamine and N-methylethanolamine.
  8. 제1항 내지 제7항 중 어느 한 항의 전착 도료용 변성 폴리에폭사이드-아민 수지 및 우레탄 경화제를 포함하는 전착 도료용 양이온 수지 조성물.The cationic resin composition for electrodeposition paints containing the modified polyepoxide-amine resin for electrodeposition paints of any one of Claims 1-7, and a urethane hardening | curing agent.
  9. 제8항의 전착 도료용 양이온 수지 조성물, 안료 및 탈이온수를 포함하는 양이온 전착 도료 조성물.The cationic electrodeposition coating composition containing the cationic resin composition, pigment and deionized water of Claim 8 electrodeposition paint.
  10. 제9항의 양이온 전착 도료 조성물을 이용하여 형성되는 도료층을 포함하는 자동차 부품.An automotive part comprising a coating layer formed using the cationic electrodeposition coating composition of claim 9.
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