WO2018025667A1 - Member machining method and member joining method - Google Patents
Member machining method and member joining method Download PDFInfo
- Publication number
- WO2018025667A1 WO2018025667A1 PCT/JP2017/026474 JP2017026474W WO2018025667A1 WO 2018025667 A1 WO2018025667 A1 WO 2018025667A1 JP 2017026474 W JP2017026474 W JP 2017026474W WO 2018025667 A1 WO2018025667 A1 WO 2018025667A1
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- WIPO (PCT)
- Prior art keywords
- rubber
- aluminum pipe
- joining
- elastic body
- hole
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/08—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/06—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes in openings, e.g. rolling-in
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/08—Tube expanders
- B21D39/20—Tube expanders with mandrels, e.g. expandable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
Definitions
- the present disclosure relates to a member processing method and a member joining method.
- a low specific gravity and high strength metal called high tension steel is used to reduce the weight and safety of automobiles.
- High-tension steel is effective in reducing weight and improving safety, but is heavier than low specific gravity materials such as aluminum. Further, when high tension steel is used, problems such as a decrease in formability, an increase in forming load, and a decrease in dimensional accuracy occur due to high strength.
- multi-materials have been used in which extruded products, cast products, and press-formed products using aluminum having a specific gravity lower than steel are used together with steel parts. .
- Patent Literature 1 discloses a member joining method that enables joining of dissimilar metals in multi-materials by using an elastic body.
- a tubular body first member
- a wall surface body second member
- an elastic body is inserted inside the tubular body, and the elastic body is pressurized.
- the tubular body is bulged, and the tubular body and the wall surface are in pressure contact.
- the characteristics of the elastic body used are not considered in detail. That is, a preferable range is not mentioned about characteristics, such as elongation and hardness of an elastic body.
- the embodiment of the present invention has been made under such circumstances, and the object thereof is to reduce the residual strain and cracking of the elastic body and to make it easy to cut in the member processing method using the elastic body.
- the body is used to enlarge and deform the first member.
- the member processing method provides a first member that extends in the axial direction and has a hollow shape, and an elastic body having an elongation of 300% or more and a Shore A of 40 degrees or more.
- the elastic body is inserted into the inside, and the elastic body is compressed in the axial direction and expanded outward in the radial direction of the axial line, thereby expanding and deforming the first member.
- a hole is provided, the second member having a strength different from that of the first member is further prepared, and the first member is provided in the hole of the second member. Including inserting a member, joining the first member and the second member by enlarging and deforming the first member using the member processing method.
- the elastic body is expanded outward in the radial direction of the axis to uniformly expand and deform the first member, thereby preventing local deformation and reducing the load on each member.
- the first member can be uniformly deformed by utilizing the property that the elastic body compressed in the axial direction expands uniformly toward the outside in the radial direction of the axial line. Therefore, the fitting accuracy between the second member and the first member is improved, and the bonding strength can be improved. Further, it is simpler than a joining method in which electromagnetic forming or other processing is performed.
- the strength of the first member and the second member indicates general properties related to deformation and fracture of the material such as yield strength, tensile strength, ductility, rigidity, or bending strength.
- the inventor of the present application has examined the characteristics of the elastic body used in these methods in detail, and as a result, discovered the following four problems.
- a press device such as an indenter, the cross-sectional area of the elastic body becomes large, so that the press device may bite into the elastic body and cracks may occur in the elastic body. Fourth, it is difficult to cut a soft elastic body.
- this method uses an elastic body having an elongation of 300% or more and a Shore A of 40 degrees or more.
- the measuring method prescribed in JIS-K-6251 is used as the measuring method of elongation.
- Shore A defined in JIS-K-6253 is used as a hardness measurement method.
- there are many other properties such as tensile strength and specific gravity.
- the present inventor has found that the above four problems can be solved by specifying only the elongation and hardness (Shore A), and an elastic body suitable for the above method can be selected. For the first problem, if an elastic body having a large elongation is used, the residual strain can be suppressed.
- an elastic body having an elongation of 300% or more that does not affect the insertion and extraction of the elastic body is used. is doing.
- an elastic body having a high hardness if an elastic body having a high hardness is used, cracking can be suppressed. Therefore, an elastic body having a hardness of 40 degrees Shore A or higher, which is a hardness required for joining, is used.
- the use of a high-hardness elastic body can suppress the difficulty of cutting, so use an elastic body of Shore A 40 ° C. or higher, which is a hardness that does not make cutting difficult. Yes.
- the shape of the hole of the second member and the cross-sectional shape of the portion inserted through the hole of the first member may be similar.
- the first member can be uniformly enlarged and deformed, and a local load is applied to the second member and the first member. It can be prevented from occurring.
- the similar shape indicates a case seen from the axial direction.
- the first member When compressing the elastic body, the first member may also be compressed in the axial direction.
- the first member can also be compressed in the axial direction to assist the expansion deformation in the outer direction of the first member. That is, the first member can be expanded and deformed more reliably in the outer direction in combination with the expansion deformation force from the inside of the first member by the elastic body.
- the edge of the hole of the second member may be burring processed.
- the strength of the hole of the second member can be improved and the deformation of the second member can be prevented. Moreover, since the joining area of a 2nd member and a 1st member increases by burring process, joining strength can be improved.
- a mold may be disposed outside the first member, and at least a part of the first member may be molded and joined along the mold.
- the first member can be deformed into an arbitrary shape by using molds having various inner shapes.
- the shape to be deformed can be appropriately selected from the viewpoint of component performance, etc., and can be made into a shape according to the application.
- An outer frame mold may be disposed outside the first member, and the outer frame mold may partially restrict the enlarged deformation of the first member and join them.
- the outer frame mold by using the outer frame mold, it is possible to define a region where the first member is expanded and deformed, and to control the expanded deformation region with high accuracy.
- the enlarged deformation region refers to a region where the first member is enlarged and deformed outward.
- the first member in the member processing method and joining method using an elastic body, can be enlarged and deformed by using an elastic body that suppresses residual strain and cracking of the elastic body and is easy to cut. Further, it can be joined to the second member.
- the perspective view before joining of the hat-shaped steel components and aluminum pipe which the joining method of the member which concerns on 2nd Embodiment applies.
- the steel part 10 is a flat plate made of high-tension steel.
- the steel part 10 is provided with a hole 11 through which the aluminum pipe 20 can be inserted.
- the aluminum pipe 20 is made of an aluminum alloy, has a hollow tubular shape with a circular cross section, and extends in the direction of the axis L.
- the axis L passes through the center of the aluminum pipe 20 and the center of the hole 11 of the steel part 10.
- the aluminum pipe 20 when the aluminum pipe 20 expands radially outward, the aluminum pipe 20 is pressed into the hole 11 of the steel part 10.
- the shape and dimensions of the hole 11 of the steel part 10 are preferably similar to the cross-sectional shape of the aluminum pipe 20, and are preferably as small as possible within a range in which the aluminum pipe 20 can be inserted.
- the similar shape indicates a case seen from the direction of the axis L.
- rubber (elastic body) 30 is used for joining the steel part 10 and the aluminum pipe 20.
- the aluminum pipe 20 is inserted into the hole 11 of the steel part 10 and the rubber 30 is inserted into the aluminum pipe 20 to constitute the assembly 1 before joining.
- the aluminum pipe 20 may be inserted through the hole 11 of the steel part 10 with the rubber 30 inserted therein.
- the assembly 1 in that state is set in the press device 40.
- the pressing device 40 includes an indenter 41 and a seat 42.
- the indenter 41 includes a columnar convex portion 41a extending downward, and a collar portion 41b provided around the convex portion 41a.
- the lower surface 41c of the convex portion 41a of the indenter 41 is a flat surface.
- the receiving seat 42 includes a columnar convex portion 42a extending upward and a flange portion 42b provided around the convex portion 42a.
- the upper surface 42c of the convex portion 42a of the receiving seat 42 is a flat surface, and the rubber 30 is placed on the upper surface 42c of the convex portion 42a of the receiving seat 42.
- the rubber 30 has a cylindrical shape with a diameter that can be inserted into the aluminum pipe 20.
- the length of the rubber 30 may be a length that can deform the aluminum pipe 20 in the vicinity of the joint.
- the rubber 30 to be used has characteristics of elongation of 300% or more and Shore A of 40 degrees or more.
- the measuring method defined in JIS-K-6251 is used as the measuring method of elongation.
- Shore A defined in JIS-K-6253 is used as a hardness measurement method. The characteristics of the rubber 30 will be described later.
- the rubber 30 is sandwiched between the lower surface 41c of the convex portion 41a of the indenter 41 and the upper surface 42c of the convex portion 42a of the seat 42, and is compressed in the direction of the axis L.
- the size in the radial direction increases.
- the rubber 30 is elastically deformed so as to expand from the axis L toward the radially outer side, and the aluminum pipe 20 is expanded and deformed so as to be in pressure contact with the steel part 10.
- the rubber 30 from which the compressive force of the press device 40 has been removed is restored to its original shape by its own elastic force. Therefore, the rubber 30 can be easily removed from the aluminum pipe 20.
- the present inventor has found the following four problems.
- the frictional force generated at the contact surface between the rubber 30 and the aluminum pipe 20 causes the surface of the rubber 30 to undergo local shear deformation, and the rubber 30 is cracked (see FIG. 3B).
- the press device 40 such as the indenter 41 is used for pressurization, the cross-sectional area of the rubber 30 increases, so that the press device 40 bites into the rubber 30 and the rubber 30 is cracked (see FIG. 3C). ).
- this method uses a rubber 30 having an elongation of 300% or more and a Shore A of 40 degrees or more.
- the properties of rubber 30 include tensile strength and many other properties.
- the present inventor has found that the above four problems can be solved by defining only the elongation and hardness (Shore A). For the first problem, since the residual strain can be suppressed by using the rubber 30 having a large elongation, the rubber 30 having an elongation of 300% or more that does not affect the insertion and extraction of the rubber 30 is used. is doing.
- the use of the high-hardness rubber 30 can suppress cracking, so the rubber 30 having a hardness of 40 degrees Shore A or higher, which is a hardness required for joining, is used.
- the use of the rubber 30 having a high hardness can suppress the difficulty of cutting, so the rubber 30 having a hardness of 40 degrees Shore A or higher, which is a hardness that does not make the cutting difficult. Yes.
- the verification was performed on the assumption that the pipe expansion of the aluminum pipe 20 made of a 6000 series aluminum alloy was performed on various types of rubber 30 shown in Table 1. As conditions, it is assumed that the rubber 30 has a diameter of 55 mm and a length of 50 mm, the aluminum pipe 20 has a diameter of 60 mm and a thickness of 2 mm, and compresses the rubber 30 by 20% (10 mm).
- the hardness, elongation, and tensile strength are considered as the properties of the rubber 30.
- Shore A defined in JIS-K-6253 is used.
- the measuring method defined in JIS-K-6251 is used as the measuring method of elongation.
- the measuring method used for JIS-K-6251 is used as the measuring method of tensile strength.
- the persistence of permanent strain is indicated by the symbol x when the outer diameter of the rubber 30 after compression is measured and assumed to be larger than the inner diameter (56 mm) of the aluminum pipe 20. When the outer diameter of the rubber 30 becomes larger than this, the insertion and removal of the rubber 30 becomes difficult.
- the presence or absence of cracks on the upper and lower surfaces of the rubber 30 is indicated by the symbol x when it is assumed that the cracks can be visually confirmed.
- the machinability is indicated by the symbol x when the maximum roughness Ry when the side surface of the columnar rubber 30 is turned is 0.5 or more.
- the rubber 30 When the rubber 30 is soft, the surface roughness is deteriorated by escaping when the cutting tool is pressed or by the cutting tool biting into the rubber 30. When the surface roughness is deteriorated, the frictional resistance between the rubber 30 and the aluminum pipe 20 is increased, and uniform tube expansion deformation is difficult. In addition, the volume of the rubber 30 cannot be maintained constant, and the amount of pipe expansion cannot be defined with respect to the amount of compression.
- the preferable properties of the rubber 30 are an elongation of 300% or more and a hardness (Shore A) of 40 degrees or more.
- the elongation of the permanent strain may be 300% or more
- the cracking property and the machinability may be hardness (Shore A) of 40 degrees or more. That is, the above first to fourth problems can be solved by defining only the elongation and the hardness, regardless of the tensile strength.
- FIG. 4A and 4B are graphs showing the results of Table 1 above.
- elongation elongation at break
- hardness Si ore A
- elongation and hardness are not independent parameters, and it is necessary to select a rubber 30 made of a specific material that simultaneously satisfies the above-described conditions for elongation and hardness.
- FIG. 4B there is no correlation between tensile strength and hardness (Shore A).
- the aluminum pipe 20 may also be compressed in the axis L direction by the flange portions 41b and 42b. .
- the aluminum pipe 20 can also be compressed in the direction of the axis L to assist the expansion deformation in the outer direction of the aluminum pipe 20. That is, in combination with the expansion deformation force from the inside of the aluminum pipe 20 by the rubber 30, the aluminum pipe 20 can be more reliably expanded and deformed outwardly and joined.
- outer frames 41d and 42d are arranged outside the portion of the aluminum pipe 20 that is not enlarged and deformed (the end in this modification). May be.
- the outer frames 41d and 42d are cylindrical and are arranged around both ends of the aluminum pipe 20.
- burring may be performed on the edge of the hole 11 of the steel part 10 as a second modification of the present embodiment.
- the strength of the hole 11 of the steel part 10 can be improved and the deformation of the steel part 10 can be prevented.
- the joining area of the steel part 10 and the aluminum pipe 20 is increased by burring, the joining strength can be improved.
- the processing method for enlarging and deforming the aluminum pipe 20 used in the member joining method of the present embodiment may be used independently of the joining. That is, the aluminum pipe 20 can be enlarged and deformed by the rubber 30 regardless of the joining with the steel part 10 to obtain a desired shape.
- (Second Embodiment) 7A to 8D show a method for joining members according to the second embodiment of the present invention.
- the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
- the steel part 10 has a channel shape made of high tension steel.
- the steel part 10 includes a bottom wall 12, two side walls 13 that extend vertically upward from the bottom wall 12, and an upper wall 14 that extends outward from each of the two side walls 13 in the horizontal direction.
- the bottom wall 12 is provided with a hole 11 through which the aluminum pipe 20 can be inserted.
- the aluminum pipe 20 is expanded and deformed radially outward, and is joined to the hole 11 of the steel part 10 by crushing the upper end portion in the drawing.
- the members 10 and 20 may be joined not only by deforming and expanding the aluminum pipe 20 but also by crushing the ends.
- the aluminum pipe 20 is inserted into the hole 11 of the steel part 10, the rubber 30 is inserted into the aluminum pipe 20, and set in the press device 40. .
- the aluminum pipe 20 may be inserted through the hole 11 with the rubber 30 inserted therein.
- the press device 40 includes an indenter 41 and a receiving seat 42.
- the indenter 41 has a flat lower surface 41c.
- the seat 42 has a flat upper surface 42c, and the steel part 10 and the rubber 30 are placed on the upper surface 42c.
- the rubber 30 has a cylindrical shape with a diameter that can be inserted into the aluminum pipe 20, and has a longer overall length than the aluminum pipe 20.
- the rubber 30 partially protrudes from the upper end of the aluminum pipe 20. For this reason, when the press device 40 starts pressing and the seat 42 and the indenter 41 relatively approach each other, the rubber 30 is pressed first.
- the rubber 30 does not necessarily have to protrude from the upper end of the aluminum pipe 20 and may be accommodated in or flush with the upper end of the aluminum pipe 20.
- the rubber 30 is compressed in the direction of the axis L by the press device 40.
- the size in the radial direction increases.
- the rubber 30 is expanded outward from the axis L, and the aluminum pipe 20 is expanded and deformed.
- the aluminum pipe 20 is further expanded and deformed by further compression by the pressing device 40, and at the same time, the upper end in the drawing of the aluminum pipe 20 is bent toward the steel part 10 and pushed. Crushing and joining with the steel part 10.
- the rubber 30 from which the compressive force of the press device 40 has been removed is restored to its original shape by its own elastic force. Therefore, the rubber 30 can be easily removed from the aluminum pipe 20.
- the shape of the steel part 10 may be a hat shape or other shapes, and is not particularly limited.
- the aspect of joining including the aspect of the press apparatus 40 is not specifically limited, It can variously, such as pipe expansion joining or the joining which crushed the edge part.
- FIGS. 9A and 9B show a method for joining members according to the third embodiment of the present invention.
- the same components as those in the first and second embodiments are denoted by the same reference numerals and description thereof is omitted.
- the steel part 10 and the aluminum pipe 20 are joined using the mold 43.
- the mold frame 43 has a cylindrical shape concentric with the aluminum pipe 20.
- the mold 43 is disposed between the seat 42 and the steel part 10 and outside the aluminum pipe 20.
- a gap is provided between the aluminum pipe 20 and the mold frame 43.
- FIG. 9B by pressing with the indenter 41, the inner shape of the mold 43 can be adjusted when the aluminum pipe 20 is expanded and deformed.
- the shape of the inner surface of the mold 43 is not limited to a cylindrical shape (see FIG. 10A) but a hexagonal shape (see FIG. 10B) or a cross shape (see FIG. 10C).
- Various polygonal shapes can be used. These shapes may be appropriately selected from the viewpoint of component performance.
- the minute unevenness is given to the inner surface of the mold 43, the minute uneven shape is transferred to the aluminum pipe 20. As a result, it is possible to improve the performance of absorbing collision energy at the time of collision.
- (Fourth embodiment) 11A and 11B show a method for joining members according to the fourth embodiment of the present invention.
- the same components as those in the first to third embodiments are denoted by the same reference numerals and description thereof is omitted.
- a cylindrical outer frame mold 44 that partially restricts expansion deformation is disposed around the aluminum pipe 20.
- the outer frame mold 44 has an enlarged diameter portion 44a having a large inner diameter in the vicinity of the joint portion at the upper end so that only the vicinity of the joint portion is enlarged and deformed.
- the inner diameter other than the enlarged diameter portion 44a is approximately equal to the outer diameter of the aluminum pipe 20.
- the enlarged deformation region can be controlled with high accuracy so that only the vicinity of the joint portion of the aluminum pipe 20 is enlarged and deformed.
- the enlarged deformation region refers to a region in which the aluminum pipe 20 is enlarged and deformed outward.
- the indenter 41 provided in the press device 40 may have a truncated cone shape that is tapered downward in the drawing.
- a high forming force may be required for the enlarged deformation of the end of the aluminum pipe 20 protruding upward in the drawing of the steel part 10.
- the shape of the indenter 41 that can directly deform the aluminum pipe 20 by the indenter 41 is effective.
- the upper end portion of the aluminum pipe 20 protruding upward from the steel part 10 is directly pushed outward by the indenter 41 without the rubber 30 interposed therebetween. It is bent towards the steel part 10. Thereby, it can join more firmly. Further, since an excessive load does not act on the rubber 30, the durability of the rubber 30 is improved.
Abstract
The member joining method according to the present invention comprises: preparing a steel component 10 having a hole 11, an aluminum pipe 20 having a strength different from that of the steel component 10 and having a hollow shape extending in an axis L direction, and a rubber 30 having an elongation of at least 300% and a Shore A of at least 40 degrees; inserting the aluminum pipe 20 in the hole 11 of the steel component 10; inserting the rubber 30 into the aluminum pipe 20; enlarging and deforming the aluminum pipe 20 by compressing the rubber 30 in the axis L direction and by expanding the rubber 30 radially outward with respect to the axis L; and joining the aluminum pipe 20 and the steel component 10 together.
Description
本開示は、部材の加工方法および部材の接合方法に関する。
The present disclosure relates to a member processing method and a member joining method.
自動車の軽量化および安全性向上のために、ハイテンション鋼と呼ばれる低比重かつ高強度の金属が使用されている。ハイテンション鋼は軽量化および安全性向上に有効であるが、アルミなどの低比重材料と比較すると重い。また、ハイテンション鋼を使用すると、高強度ゆえに、成形性の低下、成形荷重の上昇、および寸法精度の低下などの問題が生じる。これらの問題を解決するために、近年、鋼よりも低比重のアルミを用いた押し出し成形品、鋳造品、およびプレス成形品を、鋼製部品と合わせて活用するマルチマテリアル化が行われている。
A low specific gravity and high strength metal called high tension steel is used to reduce the weight and safety of automobiles. High-tension steel is effective in reducing weight and improving safety, but is heavier than low specific gravity materials such as aluminum. Further, when high tension steel is used, problems such as a decrease in formability, an increase in forming load, and a decrease in dimensional accuracy occur due to high strength. In order to solve these problems, in recent years, multi-materials have been used in which extruded products, cast products, and press-formed products using aluminum having a specific gravity lower than steel are used together with steel parts. .
マルチマテリアル化で問題となるのは鋼製部品とアルミ製部品のような異種金属の接合である。例えば特許文献1には、弾性体を利用することによりマルチマテリアル化における異種金属の接合を可能にする部材の接合方法が開示されている。特許文献1の部材の接合方法では、壁面体(第2部材)の貫通孔に管体(第1部材)を挿入し、管体の内側に弾性体を挿入し、弾性体を加圧することで管体を膨出させ、管体と壁面体を圧接している。
The problem with multi-materials is the joining of dissimilar metals such as steel parts and aluminum parts. For example, Patent Literature 1 discloses a member joining method that enables joining of dissimilar metals in multi-materials by using an elastic body. In the member joining method of Patent Document 1, a tubular body (first member) is inserted into a through hole of a wall surface body (second member), an elastic body is inserted inside the tubular body, and the elastic body is pressurized. The tubular body is bulged, and the tubular body and the wall surface are in pressure contact.
しかし、特許文献1に開示された接合方法では、使用される弾性体の特性について詳細に考慮されていない。即ち、弾性体の伸びおよび硬さなどの特性について好ましい範囲は言及されていない。
However, in the joining method disclosed in Patent Document 1, the characteristics of the elastic body used are not considered in detail. That is, a preferable range is not mentioned about characteristics, such as elongation and hardness of an elastic body.
本発明の実施形態はこうした状況の下になされたものであって、その目的は、弾性体を利用した部材の加工方法において、弾性体の残存ひずみおよび割れを抑制し、切削加工が容易な弾性体を使用し、第1部材を拡大変形加工することである。
The embodiment of the present invention has been made under such circumstances, and the object thereof is to reduce the residual strain and cracking of the elastic body and to make it easy to cut in the member processing method using the elastic body. The body is used to enlarge and deform the first member.
本発明の第1の態様の部材の加工方法は、軸線方向に延び、中空状である第1部材と、伸び300%以上かつショアA40度以上である弾性体とを準備し、前記第1部材の内部に前記弾性体を挿入し、前記弾性体を前記軸線方向に圧縮して前記軸線の径方向外側に向けて膨張させ、それによって前記第1部材を拡大変形加工することを含む。
The member processing method according to the first aspect of the present invention provides a first member that extends in the axial direction and has a hollow shape, and an elastic body having an elongation of 300% or more and a Shore A of 40 degrees or more. The elastic body is inserted into the inside, and the elastic body is compressed in the axial direction and expanded outward in the radial direction of the axial line, thereby expanding and deforming the first member.
本発明の第2の態様の部材の接合方法は、穴部が設けられ、前記第1部材とは強度が異なる前記第2部材をさらに準備し、前記第2部材の前記穴部に前記第1部材を挿通し、前記部材の加工方法を使用して前記第1部材を拡大変形加工して前記第1部材と前記第2部材とを接合することを含む。
In the method for joining members according to the second aspect of the present invention, a hole is provided, the second member having a strength different from that of the first member is further prepared, and the first member is provided in the hole of the second member. Including inserting a member, joining the first member and the second member by enlarging and deforming the first member using the member processing method.
これらの方法によれば、弾性体を軸線の径方向外側へ膨張させて第1部材を均等に拡大変形することで、局所的な変形を防止し、各部材に対する負荷を軽減できる。これは軸線方向に圧縮された弾性体が軸線の径方向外側に向かって均等に膨張する性質を利用し、第1部材を均等に変形できるためである。従って、第2部材と第1部材の嵌合精度が向上し、接合強度を向上できる。また、電磁成形またはその他の加工を施す接合方法と比べて簡易である。ここで、第1部材と第2部材の強度とは、降伏強さ、引張強さ、延性、剛性、または曲げ強度など材料の変形および破壊に関連する性質全般のことを示す。
According to these methods, the elastic body is expanded outward in the radial direction of the axis to uniformly expand and deform the first member, thereby preventing local deformation and reducing the load on each member. This is because the first member can be uniformly deformed by utilizing the property that the elastic body compressed in the axial direction expands uniformly toward the outside in the radial direction of the axial line. Therefore, the fitting accuracy between the second member and the first member is improved, and the bonding strength can be improved. Further, it is simpler than a joining method in which electromagnetic forming or other processing is performed. Here, the strength of the first member and the second member indicates general properties related to deformation and fracture of the material such as yield strength, tensile strength, ductility, rigidity, or bending strength.
本願発明者は、これらの方法に使用する弾性体の特性について詳細に検討した結果、以下の4つの課題を発見した。第1に、弾性体を強く圧縮すると、弾性体に永久ひずみが残存して弾性体の断面積が大きくなり、第1部材に対する弾性体の挿入および抜き取りが困難となることがある。第2に、弾性体と第1部材の接触面で生じる摩擦力によって、弾性体表面が局所的にせん断変形を受け、弾性体に割れなどが発生することがある。第3に、圧子などのプレス装置を使用して加圧するとき、弾性体の断面積が大きくなることで、プレス装置が弾性体に食い込み、弾性体に割れが発生することがある。第4に、軟性の弾性体を切削加工するのは困難である。
The inventor of the present application has examined the characteristics of the elastic body used in these methods in detail, and as a result, discovered the following four problems. First, if the elastic body is strongly compressed, permanent deformation may remain in the elastic body and the cross-sectional area of the elastic body may increase, making it difficult to insert and remove the elastic body from the first member. Second, the frictional force generated on the contact surface between the elastic body and the first member may cause the elastic body surface to be locally subjected to shear deformation, and the elastic body may be cracked. Thirdly, when pressurization is performed using a press device such as an indenter, the cross-sectional area of the elastic body becomes large, so that the press device may bite into the elastic body and cracks may occur in the elastic body. Fourth, it is difficult to cut a soft elastic body.
これらの4つの課題に対し、この方法では、伸び300%以上かつショアA40度以上の弾性体を使用している。ここで、伸びの測定方法は、JIS-K-6251に規定された測定方法を使用している。硬さの測定方法は、JIS-K-6253に規定されているショアAを使用している。弾性体の特性には、これら以外にも引っ張り強さおよび比重など多くの特性が存在する。しかし、本願発明者は伸びと硬さ(ショアA)のみを規定することで上記4つの課題を解決でき、上記方法に適した弾性体を選定できることを見出した。第1の課題に対しては、伸びが大きい弾性体を使用すると残存ひずみを抑制できるため、残存ひずみが弾性体の挿入および抜き取りに影響を与えない程度である伸び300%以上の弾性体を使用している。第2および第3の課題に対しては、高硬度の弾性体を使用すると割れを抑制できるため、接合に必要な程度の硬度であるショアA40度以上の弾性体を使用している。第4の課題に対しては、高硬度の弾性体を使用すると切削加工の困難性を抑制できるため、切削加工が困難とならない程度の硬さであるショアA40度以上の弾性体を使用している。
In response to these four problems, this method uses an elastic body having an elongation of 300% or more and a Shore A of 40 degrees or more. Here, the measuring method prescribed in JIS-K-6251 is used as the measuring method of elongation. As a hardness measurement method, Shore A defined in JIS-K-6253 is used. In addition to these properties, there are many other properties such as tensile strength and specific gravity. However, the present inventor has found that the above four problems can be solved by specifying only the elongation and hardness (Shore A), and an elastic body suitable for the above method can be selected. For the first problem, if an elastic body having a large elongation is used, the residual strain can be suppressed. Therefore, an elastic body having an elongation of 300% or more that does not affect the insertion and extraction of the elastic body is used. is doing. For the second and third problems, if an elastic body having a high hardness is used, cracking can be suppressed. Therefore, an elastic body having a hardness of 40 degrees Shore A or higher, which is a hardness required for joining, is used. For the fourth problem, the use of a high-hardness elastic body can suppress the difficulty of cutting, so use an elastic body of Shore A 40 ° C. or higher, which is a hardness that does not make cutting difficult. Yes.
前記第2部材の前記穴部の形状と前記第1部材の前記穴部に挿通される部分の断面形状は相似形であってもよい。
The shape of the hole of the second member and the cross-sectional shape of the portion inserted through the hole of the first member may be similar.
この方法によれば、第2部材および第1部材が互いに相似形であることで、第1部材を均等に拡大変形して接合でき、第2部材および第1部材に対して局所的な負荷が発生することを防止できる。ここで、相似形とは、軸線方向からみた場合を示している。
According to this method, since the second member and the first member are similar to each other, the first member can be uniformly enlarged and deformed, and a local load is applied to the second member and the first member. It can be prevented from occurring. Here, the similar shape indicates a case seen from the axial direction.
前記弾性体を圧縮する際、前記第1部材も前記軸線方向に圧縮してもよい。
When compressing the elastic body, the first member may also be compressed in the axial direction.
この方法によれば、第1部材も軸線方向に圧縮することで第1部材の外側方向の拡大変形を補助できる。即ち、弾性体による第1部材の内側からの拡大変形力と合わせて、より確実に第1部材を外側方向へ拡大変形し、接合できる。
According to this method, the first member can also be compressed in the axial direction to assist the expansion deformation in the outer direction of the first member. That is, the first member can be expanded and deformed more reliably in the outer direction in combination with the expansion deformation force from the inside of the first member by the elastic body.
前記第2部材の前記穴部の縁はバーリング加工されてもよい。
The edge of the hole of the second member may be burring processed.
この方法によれば、第2部材の穴部の縁をバーリング加工することで、第2部材の穴部の強度を向上でき、第2部材の変形を防止できる。また、バーリング加工により第2部材と第1部材の接合面積が増加するため、接合強度を向上できる。
According to this method, by burring the edge of the hole of the second member, the strength of the hole of the second member can be improved and the deformation of the second member can be prevented. Moreover, since the joining area of a 2nd member and a 1st member increases by burring process, joining strength can be improved.
前記第1部材の外側に型枠を配置し、前記第1部材の少なくとも一部を前記型枠に沿うように成形して接合してもよい。
A mold may be disposed outside the first member, and at least a part of the first member may be molded and joined along the mold.
この方法によれば、様々な内面形状の型枠を使用することで、第1部材を任意の形状に変形できる。変形させる形状は部品性能の観点などから適宜選択し、用途に応じた形状にできる。
</ RTI> According to this method, the first member can be deformed into an arbitrary shape by using molds having various inner shapes. The shape to be deformed can be appropriately selected from the viewpoint of component performance, etc., and can be made into a shape according to the application.
前記第1部材の外側に外枠金型を配置し、前記外枠金型により前記第1部材の拡大変形を部分的に制限して接合してもよい。
An outer frame mold may be disposed outside the first member, and the outer frame mold may partially restrict the enlarged deformation of the first member and join them.
この方法によれば、外枠金型を使用することで、第1部材の拡大変形する領域を規定し、高精度に拡大変形領域を制御できる。ここで拡大変形領域とは、第1部材が外側に向かって拡大変形した領域をいう。
According to this method, by using the outer frame mold, it is possible to define a region where the first member is expanded and deformed, and to control the expanded deformation region with high accuracy. Here, the enlarged deformation region refers to a region where the first member is enlarged and deformed outward.
本発明によれば、弾性体を使用した部材の加工方法および接合方法において、弾性体の残存ひずみおよび割れを抑制し、切削加工が容易な弾性体を使用し、第1部材を拡大変形加工でき、さらに第2部材と接合できる。
According to the present invention, in the member processing method and joining method using an elastic body, the first member can be enlarged and deformed by using an elastic body that suppresses residual strain and cracking of the elastic body and is easy to cut. Further, it can be joined to the second member.
以下、添付図面を参照して本発明の実施形態を説明する。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
(第1実施形態)
図1Aから2Dを参照して、鋼製部品(第2部材)10とアルミパイプ(第1部材)20を接合する部材の接合方法について説明する。以下では、異種金属の接合の例として、鋼製部品10とアルミパイプ20を接合した例を示しているが、接合する部材の材質は特に限定されず、強度が異なっていれば、鋼製またはアルミ製以外であってもよい。ここで、強度とは、降伏強さ、引張強さ、延性、剛性、または曲げ強度など材料の変形および破壊に関連する性質全般のことを示す。これは以降の第2~第4実施形態についても同様である。 (First embodiment)
With reference to FIGS. 1A to 2D, a method of joining members that join the steel part (second member) 10 and the aluminum pipe (first member) 20 will be described. In the following, as an example of joining dissimilar metals, an example in which thesteel part 10 and the aluminum pipe 20 are joined is shown, but the material of the member to be joined is not particularly limited. It may be other than aluminum. Here, the strength indicates general properties related to deformation and fracture of a material such as yield strength, tensile strength, ductility, rigidity, or bending strength. The same applies to the following second to fourth embodiments.
図1Aから2Dを参照して、鋼製部品(第2部材)10とアルミパイプ(第1部材)20を接合する部材の接合方法について説明する。以下では、異種金属の接合の例として、鋼製部品10とアルミパイプ20を接合した例を示しているが、接合する部材の材質は特に限定されず、強度が異なっていれば、鋼製またはアルミ製以外であってもよい。ここで、強度とは、降伏強さ、引張強さ、延性、剛性、または曲げ強度など材料の変形および破壊に関連する性質全般のことを示す。これは以降の第2~第4実施形態についても同様である。 (First embodiment)
With reference to FIGS. 1A to 2D, a method of joining members that join the steel part (second member) 10 and the aluminum pipe (first member) 20 will be described. In the following, as an example of joining dissimilar metals, an example in which the
図1Aに示すように、鋼製部品10はハイテンション鋼からなる平板である。鋼製部品10には、アルミパイプ20を挿通可能な穴部11が設けられている。アルミパイプ20は、アルミニウム合金製であり、中空状かつ断面円形の管状であり、軸線L方向に延びている。軸線Lは、アルミパイプ20の中心と、鋼製部品10の穴部11の中心とを通っている。
As shown in FIG. 1A, the steel part 10 is a flat plate made of high-tension steel. The steel part 10 is provided with a hole 11 through which the aluminum pipe 20 can be inserted. The aluminum pipe 20 is made of an aluminum alloy, has a hollow tubular shape with a circular cross section, and extends in the direction of the axis L. The axis L passes through the center of the aluminum pipe 20 and the center of the hole 11 of the steel part 10.
図1Bに示すように、アルミパイプ20が径方向外側へ膨張することで、アルミパイプ20が鋼製部品10の穴部11に圧接される。鋼製部品10の穴部11の形状と寸法は、アルミパイプ20の断面形状と相似形であることが好ましく、さらにアルミパイプ20が挿通可能な範囲で極力小さい方が好ましい。ここで、相似形とは、軸線L方向からみた場合を示している。
As shown in FIG. 1B, when the aluminum pipe 20 expands radially outward, the aluminum pipe 20 is pressed into the hole 11 of the steel part 10. The shape and dimensions of the hole 11 of the steel part 10 are preferably similar to the cross-sectional shape of the aluminum pipe 20, and are preferably as small as possible within a range in which the aluminum pipe 20 can be inserted. Here, the similar shape indicates a case seen from the direction of the axis L.
図2Aから図2Dに示すように、鋼製部品10とアルミパイプ20の接合には、ゴム(弾性体)30が使用される。
As shown in FIGS. 2A to 2D, rubber (elastic body) 30 is used for joining the steel part 10 and the aluminum pipe 20.
まず、図2Aに示すように、鋼製部品10の穴部11にアルミパイプ20を挿通し、アルミパイプ20の内部にゴム30を挿入し、接合前の組立体1を構成する。このとき、アルミパイプ20は、内部にゴム30を挿入された状態で鋼製部品10の穴部11に挿通されてもよい。そして、図2Bに示すように、その状態の組立体1をプレス装置40にセットする。
First, as shown in FIG. 2A, the aluminum pipe 20 is inserted into the hole 11 of the steel part 10 and the rubber 30 is inserted into the aluminum pipe 20 to constitute the assembly 1 before joining. At this time, the aluminum pipe 20 may be inserted through the hole 11 of the steel part 10 with the rubber 30 inserted therein. Then, as shown in FIG. 2B, the assembly 1 in that state is set in the press device 40.
プレス装置40は、圧子41および受座42を備える。圧子41は、下方へ延びる円柱状の凸部41aと、凸部41aの周囲に設けられたつば部41bとを備える。圧子41の凸部41aの下面41cは平坦面である。受座42は、上方へ延びる円柱状の凸部42aと、凸部42aの周囲に設けられたつば部42bとを備える。受座42の凸部42aの上面42cは平坦面であり、受座42の凸部42aの上面42cにはゴム30が載置されている。
The pressing device 40 includes an indenter 41 and a seat 42. The indenter 41 includes a columnar convex portion 41a extending downward, and a collar portion 41b provided around the convex portion 41a. The lower surface 41c of the convex portion 41a of the indenter 41 is a flat surface. The receiving seat 42 includes a columnar convex portion 42a extending upward and a flange portion 42b provided around the convex portion 42a. The upper surface 42c of the convex portion 42a of the receiving seat 42 is a flat surface, and the rubber 30 is placed on the upper surface 42c of the convex portion 42a of the receiving seat 42.
ゴム30は、アルミパイプ20に挿入可能な径の円柱形状である。ゴム30の長さは、接合部近傍においてアルミパイプ20を変形できる程度の長さであればよい。使用するゴム30は、伸び300%以上かつショアA40度以上の特性を有する。伸びの測定方法は、JIS-K-6251に規定された測定方法を使用している。硬さの測定方法は、JIS-K-6253に規定されているショアAを使用している。ゴム30の特性については後述する。
The rubber 30 has a cylindrical shape with a diameter that can be inserted into the aluminum pipe 20. The length of the rubber 30 may be a length that can deform the aluminum pipe 20 in the vicinity of the joint. The rubber 30 to be used has characteristics of elongation of 300% or more and Shore A of 40 degrees or more. The measuring method defined in JIS-K-6251 is used as the measuring method of elongation. As a hardness measurement method, Shore A defined in JIS-K-6253 is used. The characteristics of the rubber 30 will be described later.
次に、図2Cに示すように、ゴム30は、圧子41の凸部41aの下面41cと、受座42の凸部42aの上面42cとによって挟まれ、軸線L方向に圧縮される。ゴム30は軸線L方向の寸法が小さくなるにつれて、径方向の寸法が拡大する。このようにゴム30を軸線Lから径方向外側に向けて膨張するように弾性変形させ、アルミパイプ20を拡大変形させて鋼製部品10と圧接する。
Next, as shown in FIG. 2C, the rubber 30 is sandwiched between the lower surface 41c of the convex portion 41a of the indenter 41 and the upper surface 42c of the convex portion 42a of the seat 42, and is compressed in the direction of the axis L. As the size of the rubber 30 in the direction of the axis L decreases, the size in the radial direction increases. In this manner, the rubber 30 is elastically deformed so as to expand from the axis L toward the radially outer side, and the aluminum pipe 20 is expanded and deformed so as to be in pressure contact with the steel part 10.
接合後、図2Dのように、プレス装置40の圧縮力が除去されたゴム30は、自身の弾性力により元の形状に復元する。従って、ゴム30をアルミパイプ20から容易に取り除くことができる。
After joining, as shown in FIG. 2D, the rubber 30 from which the compressive force of the press device 40 has been removed is restored to its original shape by its own elastic force. Therefore, the rubber 30 can be easily removed from the aluminum pipe 20.
このような部材の接合方法に対して、本願発明者は、ゴム30の特性について詳細に検討した結果、以下の4つの課題を発見した。第1に、ゴム30を強く圧縮すると、ゴム30に永久ひずみが残存してゴム30の断面積が大きくなり、アルミパイプ20に対するゴム30の挿入および抜き取りが困難となる(図3A参照)。第2に、ゴム30とアルミパイプ20の接触面で生じる摩擦力によって、ゴム30の表面が局所的にせん断変形を受け、ゴム30に割れなどが発生する(図3B参照)。第3に、圧子41などのプレス装置40を使用して加圧するとき、ゴム30の断面積が大きくなることで、プレス装置40がゴム30に食い込み、ゴム30に割れが発生する(図3C参照)。第4に、軟性のゴム30を切削加工するのは困難である。
As a result of examining the characteristics of the rubber 30 in detail with respect to such a member joining method, the present inventor has found the following four problems. First, when the rubber 30 is strongly compressed, permanent deformation remains in the rubber 30 and the cross-sectional area of the rubber 30 increases, making it difficult to insert and remove the rubber 30 from the aluminum pipe 20 (see FIG. 3A). Secondly, the frictional force generated at the contact surface between the rubber 30 and the aluminum pipe 20 causes the surface of the rubber 30 to undergo local shear deformation, and the rubber 30 is cracked (see FIG. 3B). Third, when the press device 40 such as the indenter 41 is used for pressurization, the cross-sectional area of the rubber 30 increases, so that the press device 40 bites into the rubber 30 and the rubber 30 is cracked (see FIG. 3C). ). Fourth, it is difficult to cut the soft rubber 30.
これらの4つの課題に対し、この方法では、伸び300%以上かつショアA40度以上のゴム30を使用している。ゴム30の特性には、引っ張り強さおよびその他多くの特性が存在する。しかし、本願発明者は伸びと硬さ(ショアA)のみを規定することで上記4つの課題を解決できることを見出した。第1の課題に対しては、伸びが大きいゴム30を使用すると残存ひずみを抑制できるため、残存ひずみがゴム30の挿入および抜き取りに影響を与えない程度である伸び300%以上のゴム30を使用している。第2および第3の課題に対しては、高硬度のゴム30を使用すると割れを抑制できるため、接合に必要な程度の硬度であるショアA40度以上のゴム30を使用している。第4の課題に対しては、高硬度のゴム30を使用すると切削加工の困難性を抑制できるため、切削加工が困難とならない程度の硬さであるショアA40度以上のゴム30を使用している。
In response to these four problems, this method uses a rubber 30 having an elongation of 300% or more and a Shore A of 40 degrees or more. The properties of rubber 30 include tensile strength and many other properties. However, the present inventor has found that the above four problems can be solved by defining only the elongation and hardness (Shore A). For the first problem, since the residual strain can be suppressed by using the rubber 30 having a large elongation, the rubber 30 having an elongation of 300% or more that does not affect the insertion and extraction of the rubber 30 is used. is doing. For the second and third problems, the use of the high-hardness rubber 30 can suppress cracking, so the rubber 30 having a hardness of 40 degrees Shore A or higher, which is a hardness required for joining, is used. For the fourth problem, the use of the rubber 30 having a high hardness can suppress the difficulty of cutting, so the rubber 30 having a hardness of 40 degrees Shore A or higher, which is a hardness that does not make the cutting difficult. Yes.
上記方法に適したゴム30の特性を検証すべく、本願発明者は様々な種類のゴム30の特性を考察した。以下の表1は、考察対象のゴム30とその特性をまとめたものである。
In order to verify the properties of the rubber 30 suitable for the above method, the inventors of the present application have considered the properties of various types of rubber 30. Table 1 below summarizes the rubber 30 to be considered and its characteristics.
表1に示す様々な種類のゴム30に対し、6000系のアルミニウム合金製のアルミパイプ20を拡管加工することを想定した検証を行った。条件として、ゴム30のサイズは直径55mmかつ長さ50mmであり、アルミパイプ20のサイズは直径60mmかつ厚み2mmであり、ゴム30を20%(10mm)圧縮することを想定している。
The verification was performed on the assumption that the pipe expansion of the aluminum pipe 20 made of a 6000 series aluminum alloy was performed on various types of rubber 30 shown in Table 1. As conditions, it is assumed that the rubber 30 has a diameter of 55 mm and a length of 50 mm, the aluminum pipe 20 has a diameter of 60 mm and a thickness of 2 mm, and compresses the rubber 30 by 20% (10 mm).
ゴム30の特性として、硬さ、伸び、および引張強さを考慮している。硬さの測定方法は、JIS-K-6253に規定されているショアAを使用している。伸びの測定方法は、JIS-K-6251に規定された測定方法を使用している。引張強さの測定方法は、JIS-K-6251に使用された測定方法を使用している。
The hardness, elongation, and tensile strength are considered as the properties of the rubber 30. As a hardness measurement method, Shore A defined in JIS-K-6253 is used. The measuring method defined in JIS-K-6251 is used as the measuring method of elongation. The measuring method used for JIS-K-6251 is used as the measuring method of tensile strength.
ゴム30の評価項目として、永久ひずみの残存性、ゴム30の上下面の割れの有無、および切削性を考察した。永久ひずみの残存性は、圧縮後のゴム30の外径を測定し、アルミパイプ20の内径(56mm)よりも大きくなると想定される場合を記号×で示している。ゴム30の外径がこれ以上大きくなると、ゴム30の挿入および取り出しが困難になる。ゴム30の上下面の割れの有無は、目視で割れを確認できると想定される場合を記号×で示している。切削性は、円柱状のゴム30の側面を旋盤加工した際の最大粗さRyが0.5以上になると想定される場合を記号×で示している。ゴム30が軟性の場合、切削工具を押し付けた際に逃げるか、またはゴム30に切削工具が食い込むことで、表面粗さが悪くなる。表面粗さが悪化することで、ゴム30とアルミパイプ20間の摩擦抵抗が大きくなり、一様な拡管変形が困難となる。また、ゴム30の体積を一定に維持できず、圧縮量に対して拡管量を規定できなくなる。
As the evaluation items of the rubber 30, the persistence of permanent strain, the presence or absence of cracks on the upper and lower surfaces of the rubber 30, and the machinability were considered. The persistence of permanent strain is indicated by the symbol x when the outer diameter of the rubber 30 after compression is measured and assumed to be larger than the inner diameter (56 mm) of the aluminum pipe 20. When the outer diameter of the rubber 30 becomes larger than this, the insertion and removal of the rubber 30 becomes difficult. The presence or absence of cracks on the upper and lower surfaces of the rubber 30 is indicated by the symbol x when it is assumed that the cracks can be visually confirmed. The machinability is indicated by the symbol x when the maximum roughness Ry when the side surface of the columnar rubber 30 is turned is 0.5 or more. When the rubber 30 is soft, the surface roughness is deteriorated by escaping when the cutting tool is pressed or by the cutting tool biting into the rubber 30. When the surface roughness is deteriorated, the frictional resistance between the rubber 30 and the aluminum pipe 20 is increased, and uniform tube expansion deformation is difficult. In addition, the volume of the rubber 30 cannot be maintained constant, and the amount of pipe expansion cannot be defined with respect to the amount of compression.
上記表1からゴム30の特性と評価項目の関係を考察すると、好ましいゴム30の特性は、伸び300%以上かつ硬さ(ショアA)40度以上となる。詳細には、永久ひずみの残存性については伸びが300%以上であればよく、割れ性および切削性については硬さ(ショアA)が40度以上であればよい。即ち、引張強さにはよらず、伸びと硬さのみを規定することで上記の第1から第4の課題を解決できる。
Considering the relationship between the properties of the rubber 30 and the evaluation items from Table 1 above, the preferable properties of the rubber 30 are an elongation of 300% or more and a hardness (Shore A) of 40 degrees or more. Specifically, the elongation of the permanent strain may be 300% or more, and the cracking property and the machinability may be hardness (Shore A) of 40 degrees or more. That is, the above first to fourth problems can be solved by defining only the elongation and the hardness, regardless of the tensile strength.
上記表1の結果をグラフにしたものが図4A,4Bである。図4Aに示すように、伸び(破断時伸び)と硬さ(ショアA)には、相関がある。即ち、硬さが大きくなると伸びが小さくなる傾向がある。従って、伸びと硬さは独立したパラメータではなく、伸びと硬さについての上記条件を同時に満たす特定の材質のゴム30を選定する必要がある。なお、図4Bに示すように、引張強さと硬さ(ショアA)には相関がない。
4A and 4B are graphs showing the results of Table 1 above. As shown in FIG. 4A, there is a correlation between elongation (elongation at break) and hardness (Shore A). That is, as the hardness increases, the elongation tends to decrease. Accordingly, elongation and hardness are not independent parameters, and it is necessary to select a rubber 30 made of a specific material that simultaneously satisfies the above-described conditions for elongation and hardness. As shown in FIG. 4B, there is no correlation between tensile strength and hardness (Shore A).
また、本実施形態では、圧子41および受座42がつば部41b,42bをそれぞれ有するため、ゴム30を圧縮する際、つば部41b,42bによってアルミパイプ20も軸線L方向に圧縮してもよい。
Moreover, in this embodiment, since the indenter 41 and the receiving seat 42 have the flange portions 41b and 42b, respectively, when the rubber 30 is compressed, the aluminum pipe 20 may also be compressed in the axis L direction by the flange portions 41b and 42b. .
アルミパイプ20も軸線L方向に圧縮することでアルミパイプ20の外側方向の拡大変形を補助できる。即ち、ゴム30によるアルミパイプ20の内側からの拡大変形力と合わせて、より確実にアルミパイプ20を外側方向へ拡大変形し、接合できる。
The aluminum pipe 20 can also be compressed in the direction of the axis L to assist the expansion deformation in the outer direction of the aluminum pipe 20. That is, in combination with the expansion deformation force from the inside of the aluminum pipe 20 by the rubber 30, the aluminum pipe 20 can be more reliably expanded and deformed outwardly and joined.
また、図5A,5Bに示すように、本実施形態の第1変形例として、アルミパイプ20のうち、拡大変形させない部分(本変形例では端部)の外側に外枠41d,42dを配置してもよい。外枠41d,42dは円筒状でアルミパイプ20の両端部の周囲に配置されている。外枠41d,42dを配置することで、アルミパイプ20の両端部の変形を規制し、接合部のみを変形させることができ、使用用途に応じた形状にできる。
Further, as shown in FIGS. 5A and 5B, as a first modification of the present embodiment, outer frames 41d and 42d are arranged outside the portion of the aluminum pipe 20 that is not enlarged and deformed (the end in this modification). May be. The outer frames 41d and 42d are cylindrical and are arranged around both ends of the aluminum pipe 20. By disposing the outer frames 41d and 42d, deformation of both end portions of the aluminum pipe 20 can be restricted, only the joint portion can be deformed, and the shape according to the intended use can be obtained.
また、図6A,6Bに示すように、本実施形態の第2変形例として、鋼製部品10の穴部11の縁にバーリング加工を施してもよい。鋼製部品10の穴部11の縁をバーリング加工することで、鋼製部品10の穴部11の強度を向上でき、鋼製部品10の変形を防止できる。また、バーリング加工により鋼製部品10とアルミパイプ20の接合面積が増加するため、接合強度を向上できる。
As shown in FIGS. 6A and 6B, burring may be performed on the edge of the hole 11 of the steel part 10 as a second modification of the present embodiment. By burring the edge of the hole 11 of the steel part 10, the strength of the hole 11 of the steel part 10 can be improved and the deformation of the steel part 10 can be prevented. Moreover, since the joining area of the steel part 10 and the aluminum pipe 20 is increased by burring, the joining strength can be improved.
なお、本実施形態の部材の接合方法で使用したアルミパイプ20を拡大変形する加工方法は、接合とは別に単独で使用されてもよい。即ち、アルミパイプ20を、鋼製部品10との接合とは関係なく、ゴム30により拡大変形させて所望の形状を得ることもできる。
The processing method for enlarging and deforming the aluminum pipe 20 used in the member joining method of the present embodiment may be used independently of the joining. That is, the aluminum pipe 20 can be enlarged and deformed by the rubber 30 regardless of the joining with the steel part 10 to obtain a desired shape.
(第2実施形態)
図7A~8Dは、本発明の第2実施形態の部材の接合方法について示している。本実施形態において、第1実施形態と同じ構成要素には同じ符号を付して説明を省略する。 (Second Embodiment)
7A to 8D show a method for joining members according to the second embodiment of the present invention. In the present embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
図7A~8Dは、本発明の第2実施形態の部材の接合方法について示している。本実施形態において、第1実施形態と同じ構成要素には同じ符号を付して説明を省略する。 (Second Embodiment)
7A to 8D show a method for joining members according to the second embodiment of the present invention. In the present embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
図7Aに示すように、鋼製部品10はハイテンション鋼からなるチャンネル型の形状である。鋼製部品10は、底壁12と、底壁12から鉛直上方へ延びる2つの側壁13と、2つの側壁13からそれぞれ水平方向外側へ延びる上壁14とを備える。底壁12には、アルミパイプ20を挿通可能な穴部11が設けられている。
As shown in FIG. 7A, the steel part 10 has a channel shape made of high tension steel. The steel part 10 includes a bottom wall 12, two side walls 13 that extend vertically upward from the bottom wall 12, and an upper wall 14 that extends outward from each of the two side walls 13 in the horizontal direction. The bottom wall 12 is provided with a hole 11 through which the aluminum pipe 20 can be inserted.
図7Bに示すように、アルミパイプ20は、径方向外側へ拡大変形し、図において上側の端部が押し潰されることで、鋼製部品10の穴部11に接合される。このように、アルミパイプ20を単なる拡管変形させるだけでなく端部を押し潰すことで両部材10,20を接合してもよい。
As shown in FIG. 7B, the aluminum pipe 20 is expanded and deformed radially outward, and is joined to the hole 11 of the steel part 10 by crushing the upper end portion in the drawing. In this way, the members 10 and 20 may be joined not only by deforming and expanding the aluminum pipe 20 but also by crushing the ends.
この接合方法を詳細に説明すると、図8Aに示すように、鋼製部品10の穴部11にアルミパイプ20を挿通し、アルミパイプ20の内部にゴム30を挿入し、プレス装置40にセットする。ただし、アルミパイプ20は、内部にゴム30を挿入された状態で穴部11に挿通されてもよい。プレス装置40は、圧子41および受座42を備える。圧子41は平坦な下面41cを有する。受座42は、平坦な上面42cを有し、上面42cには鋼製部品10とゴム30が載置されている。ゴム30は、アルミパイプ20に挿入可能な径の円柱形状であり、アルミパイプ20よりも全長が長いものが使用されている。従って、セットされた状態では、ゴム30はアルミパイプ20の上端から部分的に突出している。このため、プレス装置40がプレスを開始して受座42と圧子41が相対的に接近すると、ゴム30が最初に押圧される。ただし、必ずしもゴム30はアルミパイプ20の上端から突出している必要はなく、アルミパイプ20の上端と面一又は内部に収容されていてもよい。
This joining method will be described in detail. As shown in FIG. 8A, the aluminum pipe 20 is inserted into the hole 11 of the steel part 10, the rubber 30 is inserted into the aluminum pipe 20, and set in the press device 40. . However, the aluminum pipe 20 may be inserted through the hole 11 with the rubber 30 inserted therein. The press device 40 includes an indenter 41 and a receiving seat 42. The indenter 41 has a flat lower surface 41c. The seat 42 has a flat upper surface 42c, and the steel part 10 and the rubber 30 are placed on the upper surface 42c. The rubber 30 has a cylindrical shape with a diameter that can be inserted into the aluminum pipe 20, and has a longer overall length than the aluminum pipe 20. Therefore, in the set state, the rubber 30 partially protrudes from the upper end of the aluminum pipe 20. For this reason, when the press device 40 starts pressing and the seat 42 and the indenter 41 relatively approach each other, the rubber 30 is pressed first. However, the rubber 30 does not necessarily have to protrude from the upper end of the aluminum pipe 20 and may be accommodated in or flush with the upper end of the aluminum pipe 20.
次に、図8Bに示すように、プレス装置40によりゴム30を軸線L方向に圧縮する。ゴム30は軸線L方向の寸法が小さくなるにつれて径方向の寸法が拡大する。このようにゴム30を軸線Lから外側に向けて膨張させ、アルミパイプ20を拡大変形させる。そして、図8Cに示すように、プレス装置40によりさらに圧縮することで、アルミパイプ20をさらに拡大変形させ、同時にアルミパイプ20の図において上側の端部を鋼製部品10に向けて折り曲げて押し潰し、鋼製部品10と接合する。
Next, as shown in FIG. 8B, the rubber 30 is compressed in the direction of the axis L by the press device 40. As the size of the rubber 30 in the direction of the axis L decreases, the size in the radial direction increases. Thus, the rubber 30 is expanded outward from the axis L, and the aluminum pipe 20 is expanded and deformed. Then, as shown in FIG. 8C, the aluminum pipe 20 is further expanded and deformed by further compression by the pressing device 40, and at the same time, the upper end in the drawing of the aluminum pipe 20 is bent toward the steel part 10 and pushed. Crushing and joining with the steel part 10.
接合後、図8に示すように、プレス装置40の圧縮力が除去されたゴム30は、自身の弾性力により元の形状に復元する。従って、ゴム30をアルミパイプ20から容易に取り除くことができる。
After the joining, as shown in FIG. 8, the rubber 30 from which the compressive force of the press device 40 has been removed is restored to its original shape by its own elastic force. Therefore, the rubber 30 can be easily removed from the aluminum pipe 20.
本実施形態のように、鋼製部品10の形状はハット型またはその他形状であってもよく、特に限定されない。また、プレス装置40の態様を含む接合の態様も特に限定されず、拡管接合または端部を押し潰した接合など様々に可能である。
As in this embodiment, the shape of the steel part 10 may be a hat shape or other shapes, and is not particularly limited. Moreover, the aspect of joining including the aspect of the press apparatus 40 is not specifically limited, It can variously, such as pipe expansion joining or the joining which crushed the edge part.
(第3実施形態)
図9A,9Bは、本発明の第3実施形態の部材の接合方法について示している。本実施形態において、第1,第2実施形態と同じ構成要素には同じ符号を付して説明を省略する。 (Third embodiment)
9A and 9B show a method for joining members according to the third embodiment of the present invention. In the present embodiment, the same components as those in the first and second embodiments are denoted by the same reference numerals and description thereof is omitted.
図9A,9Bは、本発明の第3実施形態の部材の接合方法について示している。本実施形態において、第1,第2実施形態と同じ構成要素には同じ符号を付して説明を省略する。 (Third embodiment)
9A and 9B show a method for joining members according to the third embodiment of the present invention. In the present embodiment, the same components as those in the first and second embodiments are denoted by the same reference numerals and description thereof is omitted.
図9Aに示すように、本実施形態では、型枠43を使用して鋼製部品10とアルミパイプ20を接合する。型枠43は、アルミパイプ20と同心の円筒状である。型枠43は、受座42と鋼製部品10の間であって、アルミパイプ20の外側に配置されている。プレス装置40にセットされた状態では、アルミパイプ20と型枠43の間には隙間が設けられている。この状態で、図9Bに示すように、圧子41により押圧することで、アルミパイプ20が拡大変形した際に型枠43の内面形状になじませることができる。
As shown in FIG. 9A, in this embodiment, the steel part 10 and the aluminum pipe 20 are joined using the mold 43. The mold frame 43 has a cylindrical shape concentric with the aluminum pipe 20. The mold 43 is disposed between the seat 42 and the steel part 10 and outside the aluminum pipe 20. When set in the pressing device 40, a gap is provided between the aluminum pipe 20 and the mold frame 43. In this state, as shown in FIG. 9B, by pressing with the indenter 41, the inner shape of the mold 43 can be adjusted when the aluminum pipe 20 is expanded and deformed.
この方法によれば、図10A~10Cに示すように、型枠43の内面形状を、円筒形状(図10A参照)以外に、六角形状(図10B参照)または十字形状(図10C参照)のように様々な多角形状とすることができる。これらの形状については、部品性能の観点などから適宜選択すればよい。これら以外にも例えば、アルミパイプ20が自動車部品の1つであるバンパーステイである場合、型枠43の内面に微小な凹凸を付与しておけば、アルミパイプ20にこの微小な凹凸形状が転写され、衝突時の衝突エネルギーの吸収性能を向上できる。
According to this method, as shown in FIGS. 10A to 10C, the shape of the inner surface of the mold 43 is not limited to a cylindrical shape (see FIG. 10A) but a hexagonal shape (see FIG. 10B) or a cross shape (see FIG. 10C). Various polygonal shapes can be used. These shapes may be appropriately selected from the viewpoint of component performance. In addition to these, for example, in the case where the aluminum pipe 20 is a bumper stay which is one of the automobile parts, if the minute unevenness is given to the inner surface of the mold 43, the minute uneven shape is transferred to the aluminum pipe 20. As a result, it is possible to improve the performance of absorbing collision energy at the time of collision.
(第4実施形態)
図11A,11Bは、本発明の第4実施形態の部材の接合方法について示している。本実施形態において、第1~第3実施形態と同じ構成要素には同じ符号を付して説明を省略する。 (Fourth embodiment)
11A and 11B show a method for joining members according to the fourth embodiment of the present invention. In the present embodiment, the same components as those in the first to third embodiments are denoted by the same reference numerals and description thereof is omitted.
図11A,11Bは、本発明の第4実施形態の部材の接合方法について示している。本実施形態において、第1~第3実施形態と同じ構成要素には同じ符号を付して説明を省略する。 (Fourth embodiment)
11A and 11B show a method for joining members according to the fourth embodiment of the present invention. In the present embodiment, the same components as those in the first to third embodiments are denoted by the same reference numerals and description thereof is omitted.
図11A及び図11Bに示すように、本実施形態では、アルミパイプ20の周囲に拡大変形を部分的に規制する円筒状の外枠金型44を配置している。外枠金型44は、接合部の近傍のみ拡大変形するように、接合部近傍において内径が大きく形成された拡径部44aを上端に有する。拡径部44a以外の内径はアルミパイプ20の外径と概略等しい。
As shown in FIGS. 11A and 11B, in this embodiment, a cylindrical outer frame mold 44 that partially restricts expansion deformation is disposed around the aluminum pipe 20. The outer frame mold 44 has an enlarged diameter portion 44a having a large inner diameter in the vicinity of the joint portion at the upper end so that only the vicinity of the joint portion is enlarged and deformed. The inner diameter other than the enlarged diameter portion 44a is approximately equal to the outer diameter of the aluminum pipe 20.
外枠金型44を使用すると、アルミパイプ20の接合部近傍のみが拡大変形するように拡大変形領域を高精度に制御できる。ここで拡大変形領域とは、アルミパイプ20が外側に向かって拡大変形した領域をいう。
When the outer frame mold 44 is used, the enlarged deformation region can be controlled with high accuracy so that only the vicinity of the joint portion of the aluminum pipe 20 is enlarged and deformed. Here, the enlarged deformation region refers to a region in which the aluminum pipe 20 is enlarged and deformed outward.
図12Aに示すように、プレス装置40が備える圧子41は図において下向きに先細り形状の円錐台形状であってもよい。鋼製部品10の図において上側に突出したアルミパイプ20の端部の拡大変形には、高い成形力が必要となる場合がある。そのような場合には、圧子41により直接的にアルミパイプ20を変形できる圧子41の形状が有効である。
As shown in FIG. 12A, the indenter 41 provided in the press device 40 may have a truncated cone shape that is tapered downward in the drawing. A high forming force may be required for the enlarged deformation of the end of the aluminum pipe 20 protruding upward in the drawing of the steel part 10. In such a case, the shape of the indenter 41 that can directly deform the aluminum pipe 20 by the indenter 41 is effective.
図12Bに示すように、成形の終期に、鋼製部品10の上側に突出したアルミパイプ20の図において上側の端部がゴム30を介することなく圧子41により直接外側へ押し拡げられ、さらには鋼製部品10へ向かって折り曲げられる。これにより、より強固に接合できる。また、ゴム30に過度の負荷が作用しないのでゴム30の耐久性が向上する。
As shown in FIG. 12B, at the end of molding, the upper end portion of the aluminum pipe 20 protruding upward from the steel part 10 is directly pushed outward by the indenter 41 without the rubber 30 interposed therebetween. It is bent towards the steel part 10. Thereby, it can join more firmly. Further, since an excessive load does not act on the rubber 30, the durability of the rubber 30 is improved.
以上より、本発明の具体的な実施形態およびその変形例について説明したが、本発明は上記形態に限定されるものではなく、この発明の範囲内で種々変更して実施することができる。例えば、個々の実施形態の内容を適宜組み合わせたものを、この発明の一実施形態としてもよい。
As described above, specific embodiments of the present invention and modifications thereof have been described. However, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the present invention. For example, what combined suitably the content of each embodiment is good also as one Embodiment of this invention.
1 組立体
10 鋼製部品(第2部材)
11 穴部
12 底壁
13 側壁
14 上壁
20 アルミパイプ(第1部材)
30 ゴム(弾性体)
40 プレス装置
41 圧子
41a 凸部
41b つば部
41c 下面
41d 外枠
42 受座
42a 凸部
42b つば部
42c 上面
42d 外枠
43 型枠
44 外枠金型
44a 拡径部 1Assembly 10 Steel parts (second member)
11hole 12 bottom wall 13 side wall 14 upper wall
20 Aluminum pipe (first member)
30 Rubber (elastic body)
40Pressing device 41 Indenter 41a Protruding part 41b Collar part 41c Lower surface 41d Outer frame 42 Receiving seat 42a Convex part 42b Collar part 42c Upper surface 42d Outer frame 43 Mold frame 44 Outer frame mold 44a Expanding part
10 鋼製部品(第2部材)
11 穴部
12 底壁
13 側壁
14 上壁
20 アルミパイプ(第1部材)
30 ゴム(弾性体)
40 プレス装置
41 圧子
41a 凸部
41b つば部
41c 下面
41d 外枠
42 受座
42a 凸部
42b つば部
42c 上面
42d 外枠
43 型枠
44 外枠金型
44a 拡径部 1
11
20 Aluminum pipe (first member)
30 Rubber (elastic body)
40
Claims (7)
- 軸線方向に延び、中空状である第1部材と、伸び300%以上かつショアA40度以上である弾性体とを準備し、
前記第1部材の内部に前記弾性体を挿入し、
前記弾性体を前記軸線方向に圧縮して前記軸線の径方向外側に向けて膨張させ、それによって前記第1部材を拡大変形加工する
ことを含む、部材の加工方法。 A first member extending in the axial direction and having a hollow shape, and an elastic body having an elongation of 300% or more and a Shore A of 40 degrees or more are prepared.
Inserting the elastic body into the first member;
A member processing method, comprising: compressing the elastic body in the axial direction and expanding the elastic body toward a radially outer side of the axis, thereby expanding and deforming the first member. - 穴部が設けられ、前記第1部材とは強度が異なる第2部材をさらに準備し、
前記第2部材の前記穴部に前記第1部材を挿通し、
請求項1に記載の部材の加工方法を使用して前記第1部材を拡大変形加工して前記第1部材と前記第2部材とを接合する
ことを含む、部材の接合方法。 A hole is provided, and a second member having a different strength from the first member is further prepared,
Inserting the first member into the hole of the second member;
A member joining method comprising: enlarging and deforming the first member using the member processing method according to claim 1 to join the first member and the second member. - 前記第2部材の前記穴部の形状と前記第1部材の前記穴部に挿通される部分の断面形状は相似形である、請求項2に記載の部材の接合方法。 The method for joining members according to claim 2, wherein the shape of the hole portion of the second member and the cross-sectional shape of the portion inserted through the hole portion of the first member are similar.
- 前記弾性体を圧縮する際、前記第1部材も前記軸線方向に圧縮する、請求項2または請求項3に記載の部材の接合方法。 The member joining method according to claim 2 or 3, wherein when compressing the elastic body, the first member is also compressed in the axial direction.
- 前記第2部材の前記穴部の縁はバーリング加工されている、請求項2または請求項3に記載の部材の接合方法。 The member joining method according to claim 2 or 3, wherein an edge of the hole portion of the second member is burring processed.
- 前記第1部材の外側に型枠を配置し、前記第1部材の少なくとも一部を前記型枠に沿うように成形して接合する、請求項2または請求項3に記載の部材の接合方法。 The member joining method according to claim 2 or 3, wherein a mold is disposed outside the first member, and at least a part of the first member is molded and joined along the mold.
- 前記第1部材の外側に外枠金型を配置し、前記外枠金型により前記第1部材の拡大変形を部分的に制限して接合する、請求項2または請求項3に記載の部材の接合方法。 4. The member according to claim 2, wherein an outer frame mold is disposed outside the first member, and the expansion deformation of the first member is partially limited by the outer frame mold to be joined. 5. Joining method.
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WO2021070571A1 (en) * | 2019-10-09 | 2021-04-15 | 株式会社神戸製鋼所 | Method for joining members |
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WO2021070571A1 (en) * | 2019-10-09 | 2021-04-15 | 株式会社神戸製鋼所 | Method for joining members |
JP2021058926A (en) * | 2019-10-09 | 2021-04-15 | 株式会社神戸製鋼所 | Member joint method |
EP4008450A4 (en) * | 2019-10-09 | 2022-10-05 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Method for joining members |
US20220339689A1 (en) * | 2019-10-09 | 2022-10-27 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Method for joining members |
US11701701B2 (en) | 2019-10-09 | 2023-07-18 | Kobe Steel, Ltd. | Method for joining members |
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