WO2018020932A1 - Filter medium and air purification apparatus using same - Google Patents

Filter medium and air purification apparatus using same Download PDF

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Publication number
WO2018020932A1
WO2018020932A1 PCT/JP2017/023468 JP2017023468W WO2018020932A1 WO 2018020932 A1 WO2018020932 A1 WO 2018020932A1 JP 2017023468 W JP2017023468 W JP 2017023468W WO 2018020932 A1 WO2018020932 A1 WO 2018020932A1
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WIPO (PCT)
Prior art keywords
layer
air
filter medium
base material
filter
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Application number
PCT/JP2017/023468
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French (fr)
Japanese (ja)
Inventor
稲垣 純
由浩 辻
大輔 小森
港 加藤
Original Assignee
パナソニックIpマネジメント株式会社
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Priority to CN201780045971.XA priority Critical patent/CN109475799B/en
Publication of WO2018020932A1 publication Critical patent/WO2018020932A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/01Deodorant compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/52Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

Definitions

  • the present invention relates to a filter medium and an air cleaning device using the filter medium.
  • a filter medium having a deodorizing and removing action such as formaldehyde and an air purifier using the filter medium have the following configurations.
  • FIG. 8 is a perspective view showing a conventional air cleaning device. That is, as shown in FIG. 8, the filter medium 150 includes a base material and an amine compound for removing formaldehyde supported on the base material.
  • the air filter 101 is obtained by processing the filter medium 150 into a bellows shape so as to have a filter shape and fixing the filter medium 150 with a frame body 102.
  • the air purifying apparatus 100 is provided with the air filter 101 installed in an air flow path in a main body 105 provided with a blower 103 that allows air to pass through and an air supply grill 104.
  • Formaldehyde is released from the wallpaper and furniture in the house and causes health problems even at low concentrations. Therefore, it is desired to remove it as an indoor pollutant. For example, it has been shown that the contact efficiency between the air filter 101 and air can be improved without increasing the pressure loss of the air filter 101 by imparting a formaldehyde removal function to the substrate (for example, see Patent Document 1). reference).
  • the resin fiber that is the raw material of the base material may cause discoloration when used for a long time.
  • a method for preventing discoloration of the resin fiber that is, improving the weather resistance
  • a method using a light stabilizer and an ultraviolet absorber is known.
  • polypropylene fibers, which are resin fibers melt-mixing them into a resin composition made into a fiber by a known melt spinning method, weather resistance
  • the nonwoven fabric which improved can be obtained.
  • This nonwoven fabric can be used as a filter medium for an air cleaning device (see, for example, Patent Document 2).
  • Such a conventional filter medium and an air purifier using the filter medium can remove formaldehyde with a low pressure loss, but it is desired to further maintain the removal performance. That is, an amine compound is required to remove formaldehyde, but the amine compound is a basic substance and causes a neutralization reaction when it comes into contact with an acidic substance contained in particles in the air. Therefore, the amine compound in a filter medium decreased, and the subject that the removal performance of formaldehyde of an air cleaner fell occurred.
  • active components such as ozone, OH radicals, and NO radicals generated by ultraviolet rays are contained. For this reason, in the air cleaning apparatus that performs processing by sucking in a large amount of air, there is a problem that these active components react with the amine compound and formaldehyde removal performance is likely to deteriorate.
  • the conventional weather resistance improving method only shows a method for preventing discoloration of the nonwoven fabric itself, and does not mention an effective method for removing formaldehyde. For example, it was not possible to obtain information on how to dispose polypropylene fibers, light stabilizers, ultraviolet absorbers, and amine compounds.
  • the present invention solves the above-described conventional problems, and provides a filter medium that can effectively remove chemical substances such as formaldehyde and can stably maintain the effect over a long period of time, and an air cleaning device using the filter medium. It is an object.
  • the present invention is a filter medium comprising a downstream layer on the downstream side of the air flow with respect to the upstream layer and the upstream layer, the upstream layer containing a radical scavenger, and A fiber layer capable of collecting particles, and the latter layer is a fiber layer containing an adsorbent containing an amine compound, and has a sheet shape in which the former layer and the latter layer are in close contact with each other. . This achieves the intended purpose.
  • the present invention it is possible to provide a filter medium capable of effectively removing chemical substances such as formaldehyde and maintaining the effect stably over a long period of time, and an air cleaning device using the filter medium.
  • FIG. 1 is a perspective view showing an installation state of the air cleaning device according to the first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of the air cleaning device.
  • FIG. 3 is a perspective view of the air filter.
  • FIG. 4 is a configuration diagram of a filter medium used for the air filter.
  • FIG. 5 is a schematic sectional view of the filter medium.
  • FIG. 6 is an enlarged view of FIG.
  • FIG. 7 is a perspective view showing an air filter according to the second embodiment of the present invention.
  • FIG. 8 is a perspective view showing a conventional air cleaning device.
  • the filter medium according to claim 1 of the present invention is a filter medium having a downstream layer on the downstream side of the air flow with respect to the upstream layer and the upstream layer, the upstream layer including a radical scavenger and capturing particles. It is a fiber layer that can be collected, and the latter layer is a fiber layer containing an adsorbent containing an amine compound, and is formed into a sheet shape in which the former layer and the latter layer are in close contact with each other.
  • the amine compound is applied to the surface of the fibers constituting the latter layer.
  • the applied amine compound is exposed over a wide range on the surface of the filter medium constituting the latter layer. Therefore, the contact area with formaldehyde is improved, and the effect of removing chemical substances such as formaldehyde can be further improved.
  • the radical scavenger contains one or more of hindered amines, hindered phenols, and benzotriazoles.
  • active components such as ozone and radicals can be removed in the former layer, and air from which radicals have been removed is sprayed on the latter layer. Therefore, the effect which suppresses the performance deterioration of an amine compound by reducing the radicals contained in the air can be acquired. Moreover, the effect which prevents discoloration of a fiber layer can be acquired.
  • the content of the amine compound in the latter layer is high on the side of the close contact surface with the front layer, and lower as it goes away from the close contact surface.
  • the ratio which an amine compound remains can be kept predetermined, and initial stage performance can be maintained over a long period of time.
  • the air purifying apparatus includes a main body case having an intake port and an exhaust port, a blower provided in the main body case, and an air filter provided between the suction side of the blower and the intake port.
  • An air filter is an air cleaning device comprising the filter medium according to claim 1.
  • the air filter is different from the pre-stage layer disposed downstream of the base material layer in addition to the pre-filter as the pre-stage layer and the base material layer as the post-stage layer.
  • FIG. 1 is a perspective view showing an installation state of the air purifying apparatus according to Embodiment 1.
  • the air purification apparatus 1 shown in this Embodiment is installed on the floor 3 of the room 2, and can perform an air purification operation.
  • Formaldehyde is generated from wallpaper 4 or furniture 5. Since the generated formaldehyde has a higher specific gravity than air, it is present near the floor 3 in a high concentration state.
  • Outdoor air contains acidic substance particles and active components such as ozone, OH radicals, and NO radicals generated by the action of ultraviolet rays. For this reason, when a person moves indoors or outdoors, or when air flows from the outside by opening / closing the window 6, acidic substance particles or active components such as ozone, OH radicals, and NO radicals enter the room.
  • FIG. 2 is a cross-sectional view of the air cleaning device according to the first embodiment.
  • the air cleaning device 1 according to the present embodiment includes a blower 8 and an air filter 9 in a main body case 7.
  • the main body case 7 has a substantially vertically long box shape, and is provided with an intake port 10 and an exhaust port 11.
  • the air inlet 10 has a substantially rectangular shape, and is provided on the front side surface portion of the main body case 7. Further, the exhaust port 11 is provided in the top surface portion of the main body case 7.
  • the air blower 8 is provided in the air path between the air inlet 10 and the air outlet 11 of the main body case 7.
  • the air blower 8 is formed of a scroll-shaped casing 12, a blade 13 that is a centrifugal fan provided in the casing 12, and an electric motor 14 that rotates the blade 13.
  • the air filter 9 is located near the air inlet 10 of the main body case 7. Indoor air containing formaldehyde sucked into the main body case 7 from the air inlet 10 by the air blowing unit 8 is blown to the air outlet 11 through the air filter 9. That is, the air containing formaldehyde in the room is cleaned by the air filter 9 and blown into the room by the blower unit 8.
  • the air filter 9 may collect not only formaldehyde but also particles such as coarse dust. Details will be described later.
  • FIG. 3 is a perspective view of the air filter according to the first embodiment.
  • FIG. 4 is a configuration diagram of a filter medium used for the air filter according to the first embodiment.
  • the air filter 9 includes a pleated filter medium 15 and a frame-shaped shape holding portion 16 provided on the outer periphery of the filter medium 15 to hold the filter medium 15 in a pleated shape. Formed from.
  • the shape holding portion 16 is formed from a square-shaped frame portion 17 and an adhesive member 18 provided between the frame portion 17 and the filter medium 15. That is, the frame part 17 is located at the periphery of the pleated filter medium 15, and the filter medium 15 is fixed to the frame part 17 by the adhesive member 18.
  • FIG. 5 is a schematic cross-sectional view of the filter medium according to the first embodiment.
  • FIG. 6 is an enlarged view of FIG.
  • the filter medium 15 before pleating is provided with a base material layer 19 and a fiber layer 20 as shown in FIGS.
  • the fiber layer 20 is provided on the upstream surface of the air flow blown to the base material layer 19. That is, the filter medium is installed in the air cleaning device 1 so that the fiber layer 20 is on the upstream side with respect to the air flow.
  • the base material layer 19 is formed of fibers containing at least one of glass fibers, pulp fibers, resin fibers, carbon fibers, and inorganic fibers.
  • Examples of the method for producing the base material layer 19 include a spunbond method, a dry or wet papermaking method, a melt blown method, a spunbond method, an airlaid method, and a thermal bond method.
  • the wet papermaking method is preferable.
  • the base material layer 19 can have a density gradient so as to gradually decrease from dense to sparse when viewed from the fiber layer 20 side.
  • the density of the fibers constituting the base material layer 19 is closest to the bonding surface with the fiber layer 20 and becomes sparse as the distance from the bonding surface increases.
  • the number of fibers in the base material layer 19 in a dense portion where the base material layer 19 and the fiber layer 20 are in close contact is nine.
  • the number of fibers of the base material layer 19 in a sparse part away from the fiber layer 20 is five.
  • the base material layer 19 having such a configuration when the adsorbent containing an amine compound is applied to the fiber, the adsorbent content on the surface where the base material layer 19 and the fiber layer 20 are in close contact with each other can be easily obtained. It can be increased relatively. That is, it is possible to make a configuration in which the content of the amine-based compound in the base material layer 19 is high on the side of the close contact surface with the fiber layer 20 and decreases as the distance from the close contact surface increases.
  • the basis weight of the base material layer 19 is preferably 10 to 100 g / m 2 .
  • the basis weight is less than 10 g / m 2 , the bending resistance of the base material layer 19 decreases, so that it becomes difficult to reduce the productivity of the pleating process and to maintain the filter shape.
  • the weight per unit area exceeds 100 g / m 2 , the pressure loss of the base material layer 19 increases, and thus the pressure loss of the air filter 9 increases, which is not preferable.
  • the average fiber diameter of the fibers constituting the base material layer 19 is preferably 1 to 50 ⁇ m.
  • the average fiber diameter is less than 1 ⁇ m, the strength of the fiber is low and the strength as a reinforcing material becomes insufficient.
  • the average fiber diameter exceeds 50 ⁇ m, the thickness of the base material layer 19 is increased, and the structural pressure loss due to pleating increases, which is not preferable.
  • the fiber layer 20 may be made of the same material as the base material layer 19.
  • the fiber layer 20 and the base material layer 19 can be integrated using an adhesive.
  • the fiber layer 20 is melted by heating and bonded to the base material layer 19, so that the filter medium 15 can be integrated.
  • the average fiber diameter of the fibers constituting the fiber layer 20 is preferably 1 to 10 ⁇ m.
  • the average fiber diameter is less than 1 ⁇ m, the basis weight is required to be increased because the self-supporting property is poor. As a result, the pressure loss of the fiber layer 20 increases, which is not preferable.
  • the average fiber diameter exceeds 10 ⁇ m, the collection efficiency of the fiber layer 20 decreases, which is not preferable.
  • a preferable average fiber diameter is 2 to 6 ⁇ m.
  • the fiber diameter of the fiber layer 20 is preferably thinner than that of the base material layer 19. Thereby, it is possible to obtain a balanced filter medium 15 having high dust collection efficiency and low pressure loss.
  • the filter medium 15 thus prepared has a pressure loss greater in the fiber layer 20 and smaller in the base material layer 19. For example, the pressure loss when air is flowed at a flow rate of 5.3 cm / s is about 40 Pa for the fiber layer 20 and about 3 Pa for the base material layer 19.
  • polyacrylonitrile PAN
  • polypropylene PP
  • PE polyethylene
  • PEO polyethylene oxide
  • PEN polyethylene naphthalate
  • PET polyethylene terephthalate
  • PES polyethersulfone
  • polymethacrylic acid polymethacrylic Methyl acid
  • PVDF polyvinylidene fluoride
  • PVVC polyvinyl chloride
  • PVA polytetrafluoroethylene
  • PC polycarbonate
  • polystyrene polyamide, polyimide, polyamideimide, aramid, polyimide benzazole
  • polyglycol examples include acid (PGA), polylactic acid (PLA), polyurethane (PU), cellulose compound, polypeptide, nylon and the like.
  • the adsorbent containing the amine compound of the present invention contains an amine compound in at least a part of the components. It is known that an amine compound and formaldehyde cause the following irreversible chemical reaction.
  • the amine compound has reactivity with aldehyde compounds such as acetaldehyde and propionaldehyde in addition to formaldehyde.
  • aldehydes are substances having an unpleasant odor
  • the filter medium of the present invention can also be applied to deodorization intended for aldehydes.
  • the above reaction is called chemical adsorption because it involves a chemical reaction, and is distinguished from physical adsorption such as activated carbon.
  • chemical adsorption since the adsorbed aldehydes are not re-released, there is an advantage that aldehydes can be removed stably.
  • the amine compound is a basic substance, and when it comes into contact with an acidic substance in the air, there is a problem that a neutralization reaction occurs and the performance of removing aldehydes decreases.
  • the acidic substance here is mist such as nitric acid, sulfuric acid, acetic acid, or suspended particles containing these components.
  • active components such as ozone, OH radicals, and NO radicals generated by ultraviolet rays are contained.
  • active components such as acidic substances and OH radicals are removed from the air sucked into the main body of the air cleaning device 1 with the fiber layer 20 containing a radical scavenger.
  • the aldehydes such as formaldehyde are removed with an adsorbent containing an amine compound contained in the base material layer 19.
  • the fiber layer 20 containing a light stabilizer and an antioxidant which are radical scavengers
  • a light stabilizer and an antioxidant which are radical scavengers
  • the radical scavenger contained in the fiber layer 20 of the present invention a general light stabilizer and antioxidant can be used.
  • hindered amine light stabilizers, hindered phenol antioxidants, benzotriazole light stabilizers, and the like can be used.
  • TINUVIN 111 manufactured by BASF Japan; N, N ′, N ′′, N ′ ′′-tetrakis- (4,6-bis- (butyl- (N-methyl-2,2,6 , 6-Tetramethylpiperidin-4-yl) amino) -triazin-2-yl) -4,7-diazadecane-1,10-diamine (45%), dimethyl succinate and 4-hydroxy-2,2,6 , 6-tetramethyl-1-piperidineethanol polymer (55%)), Uvinul 5050H (manufactured by BASF Japan; sterically hindered amine oligomer), CHIMASSORB 2020 (manufactured by BASF Japan); dibutylamine-1,3 , 5-Triazine-N, N'-bis (2,2,6,6-tetra Me
  • the base material layer 19 including an adsorbent containing an amine compound is used.
  • the adsorbent containing an amine compound is included in the base material layer 19 by dispersing the adsorbent in an aqueous solution, adding a small amount of a surfactant and a binder, and then immersing the base material layer 19 in the aqueous solution. There is a way to do it.
  • Other methods include a method of spraying the aqueous solution described above onto the base material layer 19 and a method of applying the aqueous solution to the base material layer 19 with a brush or a roller.
  • the method of including the radical scavenger in the fiber layer 20 is similarly a method of dispersing the radical scavenger in an organic solvent, adding an ultraviolet additive, and then immersing the fiber layer 20 in this solution.
  • examples thereof include a method of spraying the solution onto the fiber layer 20 and a method of applying the solution onto the fiber layer 20 with a brush or a roller.
  • the concentration of the adsorbent on the sprayed surface can be increased by spraying the aqueous solution described above onto the base material layer 19 from only one surface and drying it.
  • the content of the amine compound on the close contact surface between the base material layer 19 and the fiber layer 20 is high, and from the close contact surface As the distance increases, the filter medium 15 having a lower content can be obtained.
  • the fiber layer 20 and the base material layer 19 are set in order from the intake port 10 side.
  • the air filter 9 includes a fiber layer that is a preceding layer, that is, a fiber layer 20, and a fiber layer that is a subsequent layer provided downstream of the air flow with respect to the previous layer, that is, a base material layer 19. is there.
  • active components such as acidic substances and OH radicals are removed from the air sucked into the main body of the air cleaning device 1 with the fiber layer 20 containing the radical scavenger.
  • the adsorbent containing the amine compound contained in the base material layer 19 is used to remove aldehydes such as formaldehyde.
  • the amine-based compound contained in the subsequent layer is less likely to react with acidic components in the air and active components such as OH radicals. Therefore, it is possible to provide the filter medium 15 that stably maintains the collection performance over a long period of time and the air cleaning device 1 using the filter medium.
  • FIG. 7 is a perspective view showing an air filter according to the second embodiment.
  • the air filter 29 used in the air cleaning device 1 shown in the present embodiment includes a base material layer 19 and a fiber layer 20 processed into a pleat shape, a frame portion 17, and a pre-filter.
  • a filter 21 is provided.
  • the prefilter 21 is a non-woven fiber layer having a fiber diameter and openings necessary for collecting particles such as coarse dust, and is obtained by spraying and drying a radical scavenger.
  • the pre-filter 21 can be made of a general nonwoven fabric or a net such as a net having a performance capable of collecting acidic substances contained in particles in the air, and preferably a static electricity capable of collecting particles using electric power. An electric filter may be used.
  • the air filter 29 integrated with the pre-filter 21 can be obtained by adhering the pre-filter 21 with an adhesive or the like so that no gap is generated in the frame portion 17.
  • the base material layer 19 includes an adsorbent containing at least an amine compound
  • the fiber layer 20 includes a radical scavenger.
  • the filter medium 15 includes a pre-filter 21, a base material layer 19, and a fiber layer 20.
  • the pre-filter 21 is a fiber layer that contains a radical scavenger as a preceding layer and can collect coarse dust.
  • the base material layer 19 is disposed downstream of the prefilter 21 as a subsequent layer.
  • the fiber layer 20 is disposed on the downstream side of the base material layer 19.
  • the fiber layer 20 is a fiber layer different from the prefilter 21 and is a fiber layer containing a radical scavenger. That is, the filter medium 15 in the second embodiment is obtained by bonding the prefilter 21, the base material layer 19, and the fiber layer 20 so as to be integrated through the frame portion 17.
  • the air filter 29 includes a pre-filter 21 as a front layer, a base layer 19 as a rear layer, and a fiber layer 20 on the downstream side of the base layer 19. It is bonded so as to be integrated with each other.
  • the prefilter 21 is a fiber layer that contains a radical scavenger and can collect particles.
  • the base material layer 19 is a fiber layer containing an adhesive containing an amine compound.
  • the fiber layer 20 is a fiber layer different from the prefilter 21 and is a fiber layer containing a radical scavenger. According to this configuration, since the prefilter 21, the base material layer 19, and the fiber layer 20 are bonded together via the frame portion 17, a part of the air passing through the air filter 29 is pressurized.
  • the base material layer 19 As viewed from the base material layer 19, there is a radical scavenger contained in the prefilter 21 on the upstream side, and a radical scavenger contained in the fiber layer 20 on the downstream side. Therefore, the amine compound contained in the base material layer 19 is not directly exposed to active components such as acidic substances and OH radicals not only from the upstream side but also from the downstream side. According to this configuration, even when the operation of the air cleaning device 1 is stopped, the performance of the adsorbent contained in the base material layer 19 is hardly deteriorated, and the effect that the collection performance can be stably maintained for a long time is obtained. be able to.
  • the prefilter 21, that is, the fiber layer capable of collecting particles as the previous layer may be the same as the fiber layer 20, or may have a larger opening of the filter medium than the fiber layer 20.
  • a filter medium according to the present invention and an air cleaning device using the filter medium include a base material layer and a fiber layer capable of collecting particles.
  • the base material layer includes an adsorbent containing an amine compound.
  • the fiber layer contains a radical scavenger and is in the form of a sheet in which the base material layer and the fiber layer are in close contact.

Abstract

A filter medium (15) according to the present invention is characterized by being provided with a front stage layer and a rear stage layer on the downstream side of an airflow with respect to the front stage layer, the front stage layer being a fiber layer comprising a radical capturing agent and capable of capturing particles, the rear stage layer being a fiber layer comprising an adsorbing agent containing an amine compound, and the front stage layer and the rear stage layer being brought into close contact with each other to form a sheet.

Description

フィルタろ材とそれを用いた空気清浄装置Filter media and air purifier using the same
 本発明は、フィルタろ材とそれを用いた空気清浄装置に関するものである。 The present invention relates to a filter medium and an air cleaning device using the filter medium.
 従来、ホルムアルデヒド等の脱臭作用や除去作用を持つフィルタろ材とそれを用いた空気清浄装置は、以下のような構成となっていた。 Conventionally, a filter medium having a deodorizing and removing action such as formaldehyde and an air purifier using the filter medium have the following configurations.
 図8は、従来の空気清浄装置を示す斜視図である。すなわち図8に示すように、フィルタろ材150は、基材と、この基材に担持されたホルムアルデヒドを除去するためのアミン化合物とからなる。エアフィルタ101は、このフィルタろ材150を、フィルタ形状になるように蛇腹状に加工し、枠体102で固定化したものである。また、空気清浄装置100は、このエアフィルタ101を、空気を通過させる送風機103と給気グリル104を備えた本体105内の空気流路に設置したものである。 FIG. 8 is a perspective view showing a conventional air cleaning device. That is, as shown in FIG. 8, the filter medium 150 includes a base material and an amine compound for removing formaldehyde supported on the base material. The air filter 101 is obtained by processing the filter medium 150 into a bellows shape so as to have a filter shape and fixing the filter medium 150 with a frame body 102. The air purifying apparatus 100 is provided with the air filter 101 installed in an air flow path in a main body 105 provided with a blower 103 that allows air to pass through and an air supply grill 104.
 ホルムアルデヒドは、住宅内の壁紙や家具等から放出され、低濃度であっても健康障害を起こすため、室内汚染物質として除去することが望まれている。例えば、基材にホルムアルデヒド除去機能を付与することで、エアフィルタ101の圧力損失を大きくすることなく、エアフィルタ101と空気との接触効率を向上できることが示されている(例えば、特許文献1を参照)。 Formaldehyde is released from the wallpaper and furniture in the house and causes health problems even at low concentrations. Therefore, it is desired to remove it as an indoor pollutant. For example, it has been shown that the contact efficiency between the air filter 101 and air can be improved without increasing the pressure loss of the air filter 101 by imparting a formaldehyde removal function to the substrate (for example, see Patent Document 1). reference).
 また、基材の原料である樹脂繊維は、長期使用すると変色が発生することがある。樹脂繊維の変色を防止する、つまり、その耐候性を向上させる方法として、光安定化剤および紫外線吸収剤を使用する方法が知られている。すなわち、樹脂繊維であるポリプロピレン繊維に、適量のヒンダードアミン系光安定化剤および紫外線吸収剤を加えて、溶融混合し、公知の溶融紡糸法によって繊維状にした樹脂組成物とすることで、耐候性を向上させた不織布を得ることができる。この不織布は、空気清浄装置のフィルタ濾材として使用することができる(例えば、特許文献2を参照)。 Also, the resin fiber that is the raw material of the base material may cause discoloration when used for a long time. As a method for preventing discoloration of the resin fiber, that is, improving the weather resistance, a method using a light stabilizer and an ultraviolet absorber is known. In other words, by adding an appropriate amount of a hindered amine light stabilizer and an ultraviolet absorber to polypropylene fibers, which are resin fibers, melt-mixing them into a resin composition made into a fiber by a known melt spinning method, weather resistance The nonwoven fabric which improved can be obtained. This nonwoven fabric can be used as a filter medium for an air cleaning device (see, for example, Patent Document 2).
特開平11-128632号公報Japanese Patent Laid-Open No. 11-128632 特開2006-169273号公報JP 2006-169273 A
 このような従来のフィルタろ材とそれを用いた空気清浄装置では、低圧力損失でホルムアルデヒドを除去することはできるが、除去性能をさらに持続させることが望まれている。すなわち、ホルムアルデヒドを除去するためにはアミン化合物が必要であるが、アミン化合物は塩基性物質であり、空気中の粒子に含まれる酸性物質と接触すると中和反応を起こす。そのため、フィルタろ材中のアミン化合物が減少し、空気清浄機のホルムアルデヒドの除去性能が低下するという課題があった。また、空気中には、紫外線によって発生するオゾンやOHラジカル、NOラジカルなどの活性成分が含まれている。そのため、空気を大量に吸い込んで処理を行っている空気清浄装置においては、これらの活性成分がアミン化合物と反応して、ホルムアルデヒドの除去性能が劣化しやすいという課題があった。 Such a conventional filter medium and an air purifier using the filter medium can remove formaldehyde with a low pressure loss, but it is desired to further maintain the removal performance. That is, an amine compound is required to remove formaldehyde, but the amine compound is a basic substance and causes a neutralization reaction when it comes into contact with an acidic substance contained in particles in the air. Therefore, the amine compound in a filter medium decreased, and the subject that the removal performance of formaldehyde of an air cleaner fell occurred. In the air, active components such as ozone, OH radicals, and NO radicals generated by ultraviolet rays are contained. For this reason, in the air cleaning apparatus that performs processing by sucking in a large amount of air, there is a problem that these active components react with the amine compound and formaldehyde removal performance is likely to deteriorate.
 また、従来の耐候性向上方法では、不織布繊維自体の変色防止方法を示しているだけであり、ホルムアルデヒド除去のための効果的な使用方法については言及されていない。例えば、ポリプロピレン繊維と光安定化剤と紫外線吸収剤とアミン系化合物をどのように配置すればよいのか情報を得ることはできなかった。 Moreover, the conventional weather resistance improving method only shows a method for preventing discoloration of the nonwoven fabric itself, and does not mention an effective method for removing formaldehyde. For example, it was not possible to obtain information on how to dispose polypropylene fibers, light stabilizers, ultraviolet absorbers, and amine compounds.
 そこで本発明は、上記従来の課題を解決するものであり、ホルムアルデヒド等の化学物質を効果的に取り除き、長期にわたって安定的に効果を持続できるフィルタろ材とそれを用いた空気清浄装置を提供することを目的としている。 Accordingly, the present invention solves the above-described conventional problems, and provides a filter medium that can effectively remove chemical substances such as formaldehyde and can stably maintain the effect over a long period of time, and an air cleaning device using the filter medium. It is an object.
 そして、この目的を達成するために、本発明は、前段層と前段層に対して気流の下流側に後段層を備えたフィルタろ材であって、前段層は、ラジカル捕集剤を含み、かつ粒子を捕集可能な繊維の層であって、後段層は、アミン系化合物を含有する吸着剤を含む繊維の層であって、前段層と後段層とを密着したシート状としたものである。これにより所期の目的を達成するものである。 And in order to achieve this object, the present invention is a filter medium comprising a downstream layer on the downstream side of the air flow with respect to the upstream layer and the upstream layer, the upstream layer containing a radical scavenger, and A fiber layer capable of collecting particles, and the latter layer is a fiber layer containing an adsorbent containing an amine compound, and has a sheet shape in which the former layer and the latter layer are in close contact with each other. . This achieves the intended purpose.
 本発明によれば、ホルムアルデヒド等の化学物質を効果的に取り除き、長期にわたって安定的に効果を持続できるフィルタろ材とそれを用いた空気清浄装置を提供することができる。 According to the present invention, it is possible to provide a filter medium capable of effectively removing chemical substances such as formaldehyde and maintaining the effect stably over a long period of time, and an air cleaning device using the filter medium.
図1は、本発明の実施の形態1の空気清浄装置の設置状態を示す斜視図である。FIG. 1 is a perspective view showing an installation state of the air cleaning device according to the first embodiment of the present invention. 図2は、同空気清浄装置の断面図である。FIG. 2 is a cross-sectional view of the air cleaning device. 図3は、同エアフィルタの斜視図である。FIG. 3 is a perspective view of the air filter. 図4は、同エアフィルタに使用するフィルタろ材の構成図である。FIG. 4 is a configuration diagram of a filter medium used for the air filter. 図5は、同フィルタろ材の概略断面図である。FIG. 5 is a schematic sectional view of the filter medium. 図6は、図5の拡大図である。FIG. 6 is an enlarged view of FIG. 図7は、本発明の実施の形態2のエアフィルタを示す斜視図である。FIG. 7 is a perspective view showing an air filter according to the second embodiment of the present invention. 図8は、従来の空気清浄装置を示す斜視図である。FIG. 8 is a perspective view showing a conventional air cleaning device.
 本発明の請求項1に係わるフィルタろ材は、前段層と前段層に対して気流の下流側に後段層を備えるフィルタろ材であって、前段層は、ラジカル捕集剤を含み、かつ粒子を捕集可能な繊維の層であって、後段層は、アミン系化合物を含有する吸着剤を含む繊維の層であって、前段層と後段層とを密着したシート状としたものである。 The filter medium according to claim 1 of the present invention is a filter medium having a downstream layer on the downstream side of the air flow with respect to the upstream layer and the upstream layer, the upstream layer including a radical scavenger and capturing particles. It is a fiber layer that can be collected, and the latter layer is a fiber layer containing an adsorbent containing an amine compound, and is formed into a sheet shape in which the former layer and the latter layer are in close contact with each other.
 これにより、後段層に含有されるアミン系化合物が空気中の酸化物質や、オゾンや、OHラジカル、NOラジカルなどの活性成分と反応しにくくなる。そのため、長期間にわたって安定的にホルムアルデヒドなどを除去する性能を持続できるという効果を得ることができる。 This makes it difficult for amine compounds contained in the latter layer to react with active components such as oxidizing substances in the air, ozone, OH radicals, and NO radicals. Therefore, the effect that the performance which removes formaldehyde etc. stably over a long period of time can be maintained can be obtained.
 また、請求項2に係わるフィルタろ材は、アミン系化合物が、後段層を構成する繊維の表面に塗布されているものである。 In the filter medium according to claim 2, the amine compound is applied to the surface of the fibers constituting the latter layer.
 これにより、塗布されたアミン化合物が後段層を構成するフィルタろ材の表面に広範囲にわたって露出される状態となる。そのため、ホルムアルデヒドとの接触面積が向上して、ホルムアルデヒドなどの化学物質を取り除く効果を更に向上できるものである。 Thereby, the applied amine compound is exposed over a wide range on the surface of the filter medium constituting the latter layer. Therefore, the contact area with formaldehyde is improved, and the effect of removing chemical substances such as formaldehyde can be further improved.
 また、請求項3に係わるフィルタろ材は、ラジカル捕集剤が、ヒンダードアミン類、ヒンダードフェノール類、ベンゾトリアゾール類のいずれか一つ以上を含むものである。 Further, in the filter medium according to claim 3, the radical scavenger contains one or more of hindered amines, hindered phenols, and benzotriazoles.
 これにより、前段層でオゾンやラジカル類などの活性成分を除去でき、後段層には、ラジカル類が除去された空気が吹き付けられる。そのため、空気中に含まれるラジカル類を減少させてアミン化合物の性能劣化を抑制する効果を得ることができる。また、繊維層の変色を防止する効果を得ることができる。 Thus, active components such as ozone and radicals can be removed in the former layer, and air from which radicals have been removed is sprayed on the latter layer. Therefore, the effect which suppresses the performance deterioration of an amine compound by reducing the radicals contained in the air can be acquired. Moreover, the effect which prevents discoloration of a fiber layer can be acquired.
 また、請求項4に係わるフィルタろ材は、後段層のアミン系化合物の含有量が、前段層との密着面側が高く、密着面から遠ざかるほど低くしているものである。 Further, in the filter medium according to claim 4, the content of the amine compound in the latter layer is high on the side of the close contact surface with the front layer, and lower as it goes away from the close contact surface.
 これにより、密着面から遠ざかった、空気に露出している面には、少量のアミン系化合物しか存在せず、フィルタろ材の保管時などにアミン系化合物がラジカル類と反応して減少してしまう割合を低下させることができる。そのため、均一に塗布した場合に比べて、アミン系化合物が残存する割合を所定に保ち、初期性能を長期間に亘り維持させることができる。 As a result, only a small amount of the amine compound exists on the surface exposed to the air away from the contact surface, and the amine compound reacts with the radicals and decreases during storage of the filter medium. The ratio can be reduced. Therefore, compared with the case where it apply | coats uniformly, the ratio which an amine compound remains can be kept predetermined, and initial stage performance can be maintained over a long period of time.
 また、請求項5に係わる空気清浄装置は、吸気口と排気口を有する本体ケースと、本体ケース内に設けた送風機と、送風機の吸込側と吸気口の間に設けたエアフィルタとを備える。エアフィルタは、請求項1に記載のフィルタろ材からなることを特徴とした空気清浄装置である。 The air purifying apparatus according to claim 5 includes a main body case having an intake port and an exhaust port, a blower provided in the main body case, and an air filter provided between the suction side of the blower and the intake port. An air filter is an air cleaning device comprising the filter medium according to claim 1.
 これにより、室内のホルムアルデヒド等の化学物質を効果的に取り除き、長期にわたって安定的に効果を持続できる空気清浄装置を提供することができる。 Thus, it is possible to provide an air cleaning device that can effectively remove chemical substances such as formaldehyde in the room and can stably maintain the effect over a long period of time.
 また、請求項6に係わる空気清浄装置は、エアフィルタが、前段層としてのプレフィルタと、後段層としての基材層とに加え、基材層の下流側に配置した前段層とは別の繊維の層であってラジカル捕集剤を含む繊維の層と、枠部とを備える。プレフィルタと、基材層と、前段層とは別の繊維の層とは、枠部を介して一体となるように接着され、本体ケースの吸気口側に配置したことを特徴とするものである。 Further, in the air purifying apparatus according to claim 6, the air filter is different from the pre-stage layer disposed downstream of the base material layer in addition to the pre-filter as the pre-stage layer and the base material layer as the post-stage layer. A fiber layer including a radical scavenger and a frame portion. The prefilter, the base material layer, and the fiber layer that is different from the previous layer are bonded so as to be integrated with each other through the frame portion, and are arranged on the air inlet side of the main body case. is there.
 これにより、基材層から見て、上流側は前段層に含まれるラジカル捕集剤があり、下流側は前段層とは別の繊維の層に含まれるラジカル捕集剤があるため、空気清浄装置の運転停止時にも性能が劣化しにくく、長期間にわたって安定的に捕集性能を持続させることができる空気清浄装置を得ることができる。 As a result, as viewed from the base material layer, there is a radical scavenger contained in the upstream layer on the upstream side, and a radical scavenger contained in a fiber layer different from the upstream layer on the downstream side. It is possible to obtain an air purifier that is less likely to deteriorate in performance even when the operation of the apparatus is stopped and that can stably maintain the collection performance over a long period of time.
 以下、本発明の実施の形態について図面を参照しながら説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 (実施の形態1)
 図1は、実施の形態1に係る空気清浄装置の設置状態を示す斜視図である。図1に示すように、本実施の形態に示す空気清浄装置1は、室内2の床3の上に設置され、空気清浄運転を行うことができる。ホルムアルデヒドは、壁紙4あるいは家具5などから発生する。発生したホルムアルデヒドは、空気よりも比重が重いため、床3付近に濃度が高い状態で存在している。屋外の空気には、酸性物質粒子や、紫外線の作用によって発生するオゾンやOHラジカル、NOラジカルなどの活性成分が含まれている。そのため、人が室内外を移動する際や、窓6の開閉によって屋外から空気が流入することで、酸性物質粒子あるいはオゾンやOHラジカル、NOラジカルなどの活性成分が室内に入る。
(Embodiment 1)
FIG. 1 is a perspective view showing an installation state of the air purifying apparatus according to Embodiment 1. FIG. As shown in FIG. 1, the air purification apparatus 1 shown in this Embodiment is installed on the floor 3 of the room 2, and can perform an air purification operation. Formaldehyde is generated from wallpaper 4 or furniture 5. Since the generated formaldehyde has a higher specific gravity than air, it is present near the floor 3 in a high concentration state. Outdoor air contains acidic substance particles and active components such as ozone, OH radicals, and NO radicals generated by the action of ultraviolet rays. For this reason, when a person moves indoors or outdoors, or when air flows from the outside by opening / closing the window 6, acidic substance particles or active components such as ozone, OH radicals, and NO radicals enter the room.
 図2は、実施の形態1に係る空気清浄装置の断面図である。図2に示すように、本実施の形態の空気清浄装置1は、本体ケース7内に送風部8とエアフィルタ9とを備えている。本体ケース7は、略縦長箱形状で、吸気口10と、排気口11が設けられている。吸気口10は、略四角形状であって、この本体ケース7の前面側側面部に設けられている。また、排気口11は、本体ケース7の天面部に設けられている。 FIG. 2 is a cross-sectional view of the air cleaning device according to the first embodiment. As shown in FIG. 2, the air cleaning device 1 according to the present embodiment includes a blower 8 and an air filter 9 in a main body case 7. The main body case 7 has a substantially vertically long box shape, and is provided with an intake port 10 and an exhaust port 11. The air inlet 10 has a substantially rectangular shape, and is provided on the front side surface portion of the main body case 7. Further, the exhaust port 11 is provided in the top surface portion of the main body case 7.
 送風部8は、本体ケース7の吸気口10と、排気口11との間の風路に設けられている。送風部8は、スクロール形状のケーシング12と、このケーシング12内に設けられた遠心送風ファンである羽根13と、この羽根13を回転させる電動機14とから形成される。 The air blower 8 is provided in the air path between the air inlet 10 and the air outlet 11 of the main body case 7. The air blower 8 is formed of a scroll-shaped casing 12, a blade 13 that is a centrifugal fan provided in the casing 12, and an electric motor 14 that rotates the blade 13.
 エアフィルタ9は、本体ケース7の吸気口10のそばに位置している。送風部8によって、吸気口10から本体ケース7内に吸気されたホルムアルデヒドを含む室内の空気は、エアフィルタ9を介して排気口11へと送風される。つまり、室内のホルムアルデヒドを含む空気は、エアフィルタ9で清浄され、送風部8によって室内へ送風されるものである。なお、エアフィルタ9は、ホルムアルデヒドの除去だけでなく、粗塵などの粒子も捕集してもよい。詳細については後述する。 The air filter 9 is located near the air inlet 10 of the main body case 7. Indoor air containing formaldehyde sucked into the main body case 7 from the air inlet 10 by the air blowing unit 8 is blown to the air outlet 11 through the air filter 9. That is, the air containing formaldehyde in the room is cleaned by the air filter 9 and blown into the room by the blower unit 8. The air filter 9 may collect not only formaldehyde but also particles such as coarse dust. Details will be described later.
 図3は、実施の形態1に係るエアフィルタの斜視図である。図4は、実施の形態1に係るエアフィルタに使用するフィルタろ材の構成図である。エアフィルタ9は、図3、図4に示すように、プリーツ形状のフィルタろ材15と、このフィルタろ材15をプリーツ形状に保持すべくフィルタろ材15の外周に設けた枠形状の形状保持部16とから形成される。形状保持部16は、ロの字形状の枠部17と、この枠部17とフィルタろ材15との間に設けた接着部材18とから形成される。つまり、枠部17は、プリーツ形状のフィルタろ材15の周縁に位置し、フィルタろ材15は、接着部材18によって枠部17に固定されている。 FIG. 3 is a perspective view of the air filter according to the first embodiment. FIG. 4 is a configuration diagram of a filter medium used for the air filter according to the first embodiment. As shown in FIGS. 3 and 4, the air filter 9 includes a pleated filter medium 15 and a frame-shaped shape holding portion 16 provided on the outer periphery of the filter medium 15 to hold the filter medium 15 in a pleated shape. Formed from. The shape holding portion 16 is formed from a square-shaped frame portion 17 and an adhesive member 18 provided between the frame portion 17 and the filter medium 15. That is, the frame part 17 is located at the periphery of the pleated filter medium 15, and the filter medium 15 is fixed to the frame part 17 by the adhesive member 18.
 図5は、実施の形態1に係るフィルタろ材の概略断面図である。図6は、図5の拡大図である。プリーツ加工する前のフィルタろ材15は、図5、図6に示すように、基材層19と、繊維層20を備えている。なお、繊維層20は、この基材層19へ送風される空気流の上流側の面に設けられている。つまり、フィルタろ材は、空気の流れに対し繊維層20が上流側となるよう、空気清浄装置1内に設置される。 FIG. 5 is a schematic cross-sectional view of the filter medium according to the first embodiment. FIG. 6 is an enlarged view of FIG. The filter medium 15 before pleating is provided with a base material layer 19 and a fiber layer 20 as shown in FIGS. The fiber layer 20 is provided on the upstream surface of the air flow blown to the base material layer 19. That is, the filter medium is installed in the air cleaning device 1 so that the fiber layer 20 is on the upstream side with respect to the air flow.
 基材層19は、ガラス繊維、パルプ繊維、樹脂繊維、炭素繊維および無機繊維の少なくとも1つを含んでいる繊維によって形成されている。基材層19の製法としては、スパンボンド法、乾式または湿式抄紙法、メルトブローン法、スパンボンド法、エアレイド法、サーマルボンド法などが挙げられる。特には、湿式抄紙法が好ましい。この製法によれば、基材層19は図6に示すように、厚み方向で見た場合に、繊維層20側からみて密から疎へ漸減するように密度勾配を持たせることができる。つまり、基材層19を構成する繊維の密度は、繊維層20との接着面が最も密になっており、接着面から離れるに従い、疎になっている。図6の例では、基材層19と繊維層20が密着している密な部分の基材層19の繊維本数は9本である。また、繊維層20から離れた疎な部分の基材層19の繊維本数は5本になっている。このような構成の基材層19では、アミン系化合物を含有する吸着剤を繊維に塗布する際に、容易に、基材層19と繊維層20が密着している面の吸着剤含有量を相対的に増やすことができる。つまり、基材層19のアミン系化合物の含有量が、繊維層20との密着面側が高く、密着面から遠ざかるほど低い構成を作ることができる。 The base material layer 19 is formed of fibers containing at least one of glass fibers, pulp fibers, resin fibers, carbon fibers, and inorganic fibers. Examples of the method for producing the base material layer 19 include a spunbond method, a dry or wet papermaking method, a melt blown method, a spunbond method, an airlaid method, and a thermal bond method. In particular, the wet papermaking method is preferable. According to this manufacturing method, as shown in FIG. 6, the base material layer 19 can have a density gradient so as to gradually decrease from dense to sparse when viewed from the fiber layer 20 side. That is, the density of the fibers constituting the base material layer 19 is closest to the bonding surface with the fiber layer 20 and becomes sparse as the distance from the bonding surface increases. In the example of FIG. 6, the number of fibers in the base material layer 19 in a dense portion where the base material layer 19 and the fiber layer 20 are in close contact is nine. In addition, the number of fibers of the base material layer 19 in a sparse part away from the fiber layer 20 is five. In the base material layer 19 having such a configuration, when the adsorbent containing an amine compound is applied to the fiber, the adsorbent content on the surface where the base material layer 19 and the fiber layer 20 are in close contact with each other can be easily obtained. It can be increased relatively. That is, it is possible to make a configuration in which the content of the amine-based compound in the base material layer 19 is high on the side of the close contact surface with the fiber layer 20 and decreases as the distance from the close contact surface increases.
 ここで、基材層19の目付量は、10~100g/mであることが好ましい。目付量が10g/m未満であると、基材層19の剛軟度が低下することにより、プリーツ加工の生産性の低下やフィルタ形状の維持が困難になる。一方、目付量が100g/mを越えると、基材層19の圧力損失が大きくなるため、エアフィルタ9の圧力損失が大きくなり好ましくない。 Here, the basis weight of the base material layer 19 is preferably 10 to 100 g / m 2 . When the basis weight is less than 10 g / m 2 , the bending resistance of the base material layer 19 decreases, so that it becomes difficult to reduce the productivity of the pleating process and to maintain the filter shape. On the other hand, when the weight per unit area exceeds 100 g / m 2 , the pressure loss of the base material layer 19 increases, and thus the pressure loss of the air filter 9 increases, which is not preferable.
 また、基材層19を構成する繊維の平均繊維径は、1~50μmであることが好ましい。平均繊維径が1μm未満であると、繊維の強度が低く、補強材としての強度が不十分となる。一方、平均繊維径が50μmを越えると、基材層19の厚みが厚くなり、プリーツ加工による構造的な圧力損失が大きくなるので、好ましくない。 The average fiber diameter of the fibers constituting the base material layer 19 is preferably 1 to 50 μm. When the average fiber diameter is less than 1 μm, the strength of the fiber is low and the strength as a reinforcing material becomes insufficient. On the other hand, if the average fiber diameter exceeds 50 μm, the thickness of the base material layer 19 is increased, and the structural pressure loss due to pleating increases, which is not preferable.
 繊維層20は、基材層19と同じ材質であっても良い。繊維層20と基材層19は、接着剤を使って一体化することができる。例えば、繊維層20に熱溶融性の繊維を用いた場合には、繊維層20は、加熱によって溶融して基材層19と接着され、フィルタろ材15を一体化できる。 The fiber layer 20 may be made of the same material as the base material layer 19. The fiber layer 20 and the base material layer 19 can be integrated using an adhesive. For example, when a heat-meltable fiber is used for the fiber layer 20, the fiber layer 20 is melted by heating and bonded to the base material layer 19, so that the filter medium 15 can be integrated.
 ここで、繊維層20を構成する繊維の平均繊維径は、1~10μmであることが好ましい。平均繊維径が1μm未満であると、自己支持性が乏しいため、目付量を多くする必要がある。その結果、繊維層20の圧力損失が大きくなるので、好ましくない。一方、平均繊維径が10μmを越えると、繊維層20の捕集効率が低下するので、好ましくない。特に、好ましい平均繊維径は、2~6μmである。 Here, the average fiber diameter of the fibers constituting the fiber layer 20 is preferably 1 to 10 μm. When the average fiber diameter is less than 1 μm, the basis weight is required to be increased because the self-supporting property is poor. As a result, the pressure loss of the fiber layer 20 increases, which is not preferable. On the other hand, if the average fiber diameter exceeds 10 μm, the collection efficiency of the fiber layer 20 decreases, which is not preferable. In particular, a preferable average fiber diameter is 2 to 6 μm.
 繊維層20の繊維径は、基材層19の繊維系よりも細いほうが好まし。これにより集塵効率が高く、圧力損失が低いバランスのとれたフィルタろ材15を得ることができる。このように作成したフィルタろ材15の圧力損失は、繊維層20のほうが大きく、基材層19のほうが小さい構成となる。一例を挙げると、流速5.3cm/sで空気を流したときの圧力損失は、繊維層20が40Pa、基材層19が3Pa程度となる。 The fiber diameter of the fiber layer 20 is preferably thinner than that of the base material layer 19. Thereby, it is possible to obtain a balanced filter medium 15 having high dust collection efficiency and low pressure loss. The filter medium 15 thus prepared has a pressure loss greater in the fiber layer 20 and smaller in the base material layer 19. For example, the pressure loss when air is flowed at a flow rate of 5.3 cm / s is about 40 Pa for the fiber layer 20 and about 3 Pa for the base material layer 19.
 基材層19および繊維層20には、一般的な樹脂材料、天然繊維材料を用いることができる。例えば、ポリアクリロニトリル(PAN)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリエチレンオキシド(PEO)、ポリエチレンナフタレート(PEN)、ポリエチレンテレフタレート(PET)、ポリエーテルスルフォン(PES)、ポリメタクリル酸、ポリメタクリル酸メチル、ポリフッ化ビニリデン(PVDF)、ポリ塩化ビニル(PVC)、ポリテトラフルオロエチレン、ポリビニルアルコール(PVA)、ポリカーボネート(PC)、ポリスチレン、ポリアミド、ポリイミド、ポリアミドイミド、アラミド、ポリイミドベンザゾール、ポリグリコール酸(PGA)、ポリ乳酸(PLA)、ポリウレタン(PU)、セルロース化合物、ポリペプチド、ナイロンなどが挙げられる。 For the base material layer 19 and the fiber layer 20, general resin materials and natural fiber materials can be used. For example, polyacrylonitrile (PAN), polypropylene (PP), polyethylene (PE), polyethylene oxide (PEO), polyethylene naphthalate (PEN), polyethylene terephthalate (PET), polyethersulfone (PES), polymethacrylic acid, polymethacrylic Methyl acid, polyvinylidene fluoride (PVDF), polyvinyl chloride (PVC), polytetrafluoroethylene, polyvinyl alcohol (PVA), polycarbonate (PC), polystyrene, polyamide, polyimide, polyamideimide, aramid, polyimide benzazole, polyglycol Examples include acid (PGA), polylactic acid (PLA), polyurethane (PU), cellulose compound, polypeptide, nylon and the like.
 本発明のアミン系化合物を含有する吸着剤は、少なくとも成分の一部にアミン系化合物を含んだものである。アミン化合物とホルムアルデヒドとは、次のような不可逆な化学反応を生じることが知られている。例えば、
R-ΝH+HCHO
 → R-N=CH+HO(shiff塩基)
2HNCONH(尿素)+HCHO
 → NNCONHCHNHCONH(ジメチロール尿素)
NH-NH(ヒドラジン)+2HCΗO
→ CΗ=N-N=CΗ
などのように反応する。これらの反応は、アルデヒド基をもつガス成分でも同様に起こる。そのため、アミン化合物は、ホルムアルデヒド以外に、アセトアルデヒド、プロピオンアルデヒドなどのアルデヒド類化合物とも反応性を持つ。一般的に、アルデヒド類は不快な臭気をもつ物質であり、本発明のフィルタろ材は、アルデヒド類を対象とした脱臭の用途にも適用可能である。
The adsorbent containing the amine compound of the present invention contains an amine compound in at least a part of the components. It is known that an amine compound and formaldehyde cause the following irreversible chemical reaction. For example,
R-ΝH 2 + HCHO
→ RN = CH 2 + H 2 O (shiff base)
2H 2 NCONH 2 (urea) + HCHO
→ NN 2 CONHCH 2 NHCONH 2 (dimethylol urea)
NH 2 —NH 2 (hydrazine) + 2HCΗO
→ CΗ 2 = N−N = CΗ 2
It reacts like this. These reactions also occur with gas components having aldehyde groups. Therefore, the amine compound has reactivity with aldehyde compounds such as acetaldehyde and propionaldehyde in addition to formaldehyde. In general, aldehydes are substances having an unpleasant odor, and the filter medium of the present invention can also be applied to deodorization intended for aldehydes.
 上記の反応は化学反応を伴うため化学吸着と呼ばれ、活性炭などの物理吸着とは区別される。化学吸着の場合、吸着したアルデヒド類が再放出されることがないため、安定的にアルデヒド類の除去を行える利点がある。一方で、アミン化合物は塩基性物質であり、空気中の酸性物質と接触すると中和反応を起こし、アルデヒド類の除去性能が低下するという課題があった。ここでいう酸性物質とは、硝酸、硫酸、酢酸などのミストあるいはこれらの成分を含む浮遊粒子である。また、空気中には、紫外線によって発生するオゾンやOHラジカル、NOラジカルなどの活性成分が含まれている。従来の空気清浄装置においては、これらの活性成分がアミン化合物と反応して、性能が劣化しやすいという課題があった。そのため、本発明においては、空気清浄装置1の本体に吸い込まれた空気から、まず、酸性物質およびOHラジカルなどの活性成分を、ラジカル捕集剤を含む繊維層20で取り除く。その後、基材層19に含まれるアミン系化合物を含有する吸着剤でホルムアルデヒドなどのアルデヒド類を取り除くという構成をとる。この構成によれば、長期間にわたって安定的に捕集性能を持続させるフィルタろ材15およびそれを用いた空気清浄装置1を提供することができる。 The above reaction is called chemical adsorption because it involves a chemical reaction, and is distinguished from physical adsorption such as activated carbon. In the case of chemical adsorption, since the adsorbed aldehydes are not re-released, there is an advantage that aldehydes can be removed stably. On the other hand, the amine compound is a basic substance, and when it comes into contact with an acidic substance in the air, there is a problem that a neutralization reaction occurs and the performance of removing aldehydes decreases. The acidic substance here is mist such as nitric acid, sulfuric acid, acetic acid, or suspended particles containing these components. In the air, active components such as ozone, OH radicals, and NO radicals generated by ultraviolet rays are contained. In the conventional air cleaning apparatus, there is a problem that these active components react with the amine compound and the performance is easily deteriorated. Therefore, in the present invention, first, active components such as acidic substances and OH radicals are removed from the air sucked into the main body of the air cleaning device 1 with the fiber layer 20 containing a radical scavenger. Thereafter, the aldehydes such as formaldehyde are removed with an adsorbent containing an amine compound contained in the base material layer 19. According to this configuration, it is possible to provide the filter medium 15 that stably maintains the collection performance for a long period of time and the air cleaning device 1 using the filter medium.
 本実施の形態では、繊維層20で酸性物質およびラジカルなどの活性成分を取り除くため、ラジカル捕集剤である光安定化剤、酸化防止剤を含んだ繊維層20を用いる。本発明の繊維層20に含まれるラジカル捕集剤には、一般的な光安定化剤、酸化防止剤を用いることができる。特に、ヒンダードアミン系光安定化剤、ヒンダードフェノール系酸化防止剤、ベンゾトリアゾール系光安定化剤などを用いることができる。 In the present embodiment, in order to remove active substances such as acidic substances and radicals in the fiber layer 20, the fiber layer 20 containing a light stabilizer and an antioxidant, which are radical scavengers, is used. As the radical scavenger contained in the fiber layer 20 of the present invention, a general light stabilizer and antioxidant can be used. In particular, hindered amine light stabilizers, hindered phenol antioxidants, benzotriazole light stabilizers, and the like can be used.
 本発明のラジカル捕集剤として適用できる光安定化剤、酸化防止剤の一例を挙げる。市販品として、例えば、TINUVIN 111(BASFジャパン社製;N,N’,N’’,N’’’-テトラキス-(4,6-ビス-(ブチル-(N-メチル-2,2,6,6-テトラメチルピペリジン-4-イル)アミノ)-トリアジン-2-イル)-4,7-ジアザデカン-1,10-ジアミン(45%)とコハク酸ジメチルと4-ヒドロキシ-2,2,6,6-テトラメチル-1-ピペリジンエタノールの重合物(55%))、Uvinul5050H(BASFジャパン社製;立体障害アミンオリゴマー(Stericallyhinde redamine Oligomer))、CHIMASSORB2020(BASFジャパン社製;ジブチルアミン-1,3,5-トリアジン-N,N’-ビス(2,2,6,6-テトラメチル-4-ピペリジル-1,6-ヘキサメチレンジアミンとN-(2,2,6,6-テトラメチル-4-ピペリジル)ブチルアミンの重縮合物)、CHIMASSORB944(BASFジャパン社製;ポリ[{6-(1,1,3,3-テトラメチルブチル)アミノ-1,3,5-トリアジン-2,4-ジイル}{(2,2,6,6-テトラメチル-4-ピペリジル)イミノ]ヘキサメチレン{(2,2,6,6-テトラメチル-4-ピペリジル) イミノ}]、CYASORB UV-3346(サイテック社製;ポリ[(6-モルフォリノ-s-トリアジン-2,4-ジイル)[2,2,6,6-テトラメチル-4-ピペリジル] イミノ]-ヘキサメチレン[(2,2,6,6-テトラメチル-4-ピペリジル)イミノ])、CYASORB UV-3529(サイテック社製;1,6-ヘキサンジアミン-N,N’-ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)とモルフォリン-2,4,6- トリクロロ-1,3,5-トリアジンのメチル化重合体)、Hastavin N30(グラリアント社製;2,2,4,4-テトラメチル-7-オキサ-3,20-ジアザ-20(2,3-エポキシ-プロピル)ジスピロ-[5,1,11,2]-ヘネイコサン-21-オンの重合体)、vin770(BASFジャパン社製)、Uvinul 4050(BASFジャパン社製)、TINUVIN234(BSAFジャパン社製;2-(2H- ベンゾトリアゾール-2-イル)-4-6-ビス(1-メチル-1-フェニルエチル)フェノール)、Uvinul 3030(BASFジャパン社製;1,3-ビス-{[(2’-シアノ-3’,3-ジフェニルアクリロイル)オキシ]-2,2-ビス-[(2-シアノ- 3’, 3-ジフェニルアクリロイル)オキシ]メチル}プロパン) 、TINUVIN326(BASFジャパン社製;2-[5-クロロ(2H)-ベンゾトリアゾール-2-イル]-4-メチル-5-(tert-ブチル)フェノール)、TINUVIN 329( BASFジャパン社製;2-(2H)-ベンゾトリアゾール-2-イル)-4-(1,1,3,3-テトラメチルブチルフェノール、TINUVIN 1577( BASFジャパン社製;2-(4,6-ジフェニル-1,3,5-トリアジン-2-イル)-5-[(ヘキシル)オキシ]-フェノール)、CYASORB UV-531(サイテック社製;2-ヒドロキシ-4- n-オクトキシベンゾフェノン、IRGANOX 565(BASFジャパン社製)、IRGANOX1035(BASFジャパン社製)、などを挙げることができる。 Examples of light stabilizers and antioxidants that can be used as the radical scavenger of the present invention will be given. As a commercially available product, for example, TINUVIN 111 (manufactured by BASF Japan; N, N ′, N ″, N ′ ″-tetrakis- (4,6-bis- (butyl- (N-methyl-2,2,6 , 6-Tetramethylpiperidin-4-yl) amino) -triazin-2-yl) -4,7-diazadecane-1,10-diamine (45%), dimethyl succinate and 4-hydroxy-2,2,6 , 6-tetramethyl-1-piperidineethanol polymer (55%)), Uvinul 5050H (manufactured by BASF Japan; sterically hindered amine oligomer), CHIMASSORB 2020 (manufactured by BASF Japan); dibutylamine-1,3 , 5-Triazine-N, N'-bis (2,2,6,6-tetra Methyl-4-piperidyl-1,6-hexamethylenediamine and N- (2,2,6,6-tetramethyl-4-piperidyl) butylamine polycondensate), CHIMASSORB 944 (manufactured by BASF Japan; poly [{6 -(1,1,3,3-tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl} {(2,2,6,6-tetramethyl-4-piperidyl) imino] hexa Methylene {(2,2,6,6-tetramethyl-4-piperidyl) imino}], CYASORB UV-3346 (manufactured by Cytec Corporation; poly [(6-morpholino-s-triazine-2,4-diyl) [2 , 2,6,6-tetramethyl-4-piperidyl] imino] -hexamethylene [(2,2,6,6-tetramethyl-4-piperidyl) imino]), CYAS RB UV-3529 (Cytech; 1,6-hexanediamine-N, N'-bis (1,2,2,6,6-pentamethyl-4-piperidyl) and morpholine-2,4,6-trichloro -1,3,5-triazine methylated polymer), Hastabin N30 (manufactured by Glariant); 2,2,4,4-tetramethyl-7-oxa-3,20-diaza-20 (2,3-epoxy -Propyl) dispiro- [5,1,11,2] -heneicosan-21-one polymer), vin770 (manufactured by BASF Japan), Uvinul 4050 (manufactured by BASF Japan), TINUVIN234 (manufactured by BSAF Japan; 2 -(2H- benzotriazol-2-yl) -4-6-bis (1-methyl-1-phenylethyl) phenol), Uvinu 3030 (manufactured by BASF Japan; 1,3-bis-{[(2′-cyano-3 ′, 3-diphenylacryloyl) oxy] -2,2-bis-[(2-cyano- 3 ′, 3-diphenyl) Acryloyl) oxy] methyl} propane), TINUVIN 326 (manufactured by BASF Japan; 2- [5-chloro (2H) -benzotriazol-2-yl] -4-methyl-5- (tert-butyl) phenol), TINUVIN 329 (Made by BASF Japan; 2- (2H) -benzotriazol-2-yl) -4- (1,1,3,3-tetramethylbutylphenol, TINUVIN 1577 (Made by BASF Japan; 2- (4,6-) Diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol), CYAS ORB UV-531 (manufactured by Cytec; 2-hydroxy-4- n-octoxybenzophenone, IRGANOX 565 (manufactured by BASF Japan), IRGANOX1035 (manufactured by BASF Japan), and the like.
 また、本実施の形態では、基材層19でアルデヒド類を取り除くため、アミン系化合物を含有する吸着剤を含んだ基材層19を用いる。アミン系化合物を含有する吸着剤を、基材層19に含ませる方法としては、吸着剤を水溶液に分散し、少量の界面活性剤およびバインダーを加えた後、この水溶液に基材層19を浸漬する方法がある。また、その他の方法としては、先ほど述べた水溶液を基材層19へスプレーする方法、水溶液を刷毛やローラーで基材層19へ塗布する方法等が挙げられる。なお、ラジカル捕集剤を繊維層20に含ませる方法も、同様にして、ラジカル捕集剤を有機溶媒に分散し、紫外線添加剤等を加えた後、この溶液に繊維層20を浸漬する方法、溶液を繊維層20へスプレーする方法、溶液を刷毛やローラーで繊維層20へ塗布する方法等を挙げることができる。 In this embodiment, in order to remove aldehydes from the base material layer 19, the base material layer 19 including an adsorbent containing an amine compound is used. The adsorbent containing an amine compound is included in the base material layer 19 by dispersing the adsorbent in an aqueous solution, adding a small amount of a surfactant and a binder, and then immersing the base material layer 19 in the aqueous solution. There is a way to do it. Other methods include a method of spraying the aqueous solution described above onto the base material layer 19 and a method of applying the aqueous solution to the base material layer 19 with a brush or a roller. In addition, the method of including the radical scavenger in the fiber layer 20 is similarly a method of dispersing the radical scavenger in an organic solvent, adding an ultraviolet additive, and then immersing the fiber layer 20 in this solution. Examples thereof include a method of spraying the solution onto the fiber layer 20 and a method of applying the solution onto the fiber layer 20 with a brush or a roller.
 ここで、先ほど述べた水溶液を基材層19へ片面のみからスプレーを行い乾燥させることで、スプレーした面の吸着剤濃度を高めることもできる。基材層19の吸着剤濃度が高い面を繊維層20との密着面にすることで、基材層19と繊維層20の密着面のアミン系化合物の含有量が高く、密着させた面から遠ざかるほど含有量が低いフィルタろ材15を得ることができる。 Here, the concentration of the adsorbent on the sprayed surface can be increased by spraying the aqueous solution described above onto the base material layer 19 from only one surface and drying it. By making the surface having a high adsorbent concentration of the base material layer 19 into a close contact surface with the fiber layer 20, the content of the amine compound on the close contact surface between the base material layer 19 and the fiber layer 20 is high, and from the close contact surface As the distance increases, the filter medium 15 having a lower content can be obtained.
 空気清浄装置1に、エアフィルタ9を設置するときには、吸気口10側から順に、繊維層20、基材層19をセットする。すなわち、エアフィルタ9は、前段層である繊維の層すなわち繊維層20と、前段層に対して気流の下流側に備えた後段層である繊維の層すなわち基材層19とを備えたものである。 When installing the air filter 9 in the air cleaning device 1, the fiber layer 20 and the base material layer 19 are set in order from the intake port 10 side. In other words, the air filter 9 includes a fiber layer that is a preceding layer, that is, a fiber layer 20, and a fiber layer that is a subsequent layer provided downstream of the air flow with respect to the previous layer, that is, a base material layer 19. is there.
 これにより、空気清浄装置1の本体に吸い込まれた空気から、まず、酸性物質およびOHラジカルなどの活性成分を、ラジカル捕集剤を含む繊維層20で取り除く。その後、基材層19に含まれるアミン系化合物を含有する吸着剤でホルムアルデヒドなどのアルデヒド類を取り除くという構成となる。この構成によれば、後段層に含有されるアミン系化合物が、空気中の酸性物質およびOHラジカルなどの活性成分と反応しにくくなる。そのため、長期間にわたって安定的に捕集性能を持続させるフィルタろ材15およびそれを用いた空気清浄装置1を提供することができる。 Thus, first, active components such as acidic substances and OH radicals are removed from the air sucked into the main body of the air cleaning device 1 with the fiber layer 20 containing the radical scavenger. Thereafter, the adsorbent containing the amine compound contained in the base material layer 19 is used to remove aldehydes such as formaldehyde. According to this configuration, the amine-based compound contained in the subsequent layer is less likely to react with acidic components in the air and active components such as OH radicals. Therefore, it is possible to provide the filter medium 15 that stably maintains the collection performance over a long period of time and the air cleaning device 1 using the filter medium.
 (実施の形態2)
 次に、図7を用いて実施の形態2について説明する。実施の形態1と同一の構成要件については同一の符号を付し、その詳細な説明は省略する。図7は、実施の形態2に係るエアフィルタを示す斜視図である。図7に示すように、本実施の形態に示す空気清浄装置1に使用されるエアフィルタ29は、プリーツ形状に加工された基材層19と繊維層20と、枠部17に加えて、プレフィルタ21を備えている。
(Embodiment 2)
Next, Embodiment 2 will be described with reference to FIG. The same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. FIG. 7 is a perspective view showing an air filter according to the second embodiment. As shown in FIG. 7, the air filter 29 used in the air cleaning device 1 shown in the present embodiment includes a base material layer 19 and a fiber layer 20 processed into a pleat shape, a frame portion 17, and a pre-filter. A filter 21 is provided.
 プレフィルタ21は、粗塵などの粒子を捕集するために必要な繊維径と開口を持つ不織布状の繊維の層であり、ラジカル捕集剤をスプレー塗布して乾燥させたものである。プレフィルタ21は、空気中の粒子に含まれる酸性物質を捕集できる性能を持つ一般的な不織布、ネットなどの繊維を用いることができ、好ましくは帯電力を使って粒子を捕集可能な静電フィルタを用いると良い。 The prefilter 21 is a non-woven fiber layer having a fiber diameter and openings necessary for collecting particles such as coarse dust, and is obtained by spraying and drying a radical scavenger. The pre-filter 21 can be made of a general nonwoven fabric or a net such as a net having a performance capable of collecting acidic substances contained in particles in the air, and preferably a static electricity capable of collecting particles using electric power. An electric filter may be used.
 このプレフィルタ21を、枠部17に隙間が生じないように接着剤などにより接着することで、プレフィルタ21と一体となったエアフィルタ29を得ることができる。ここで、プレフィルタ21と枠部17の間に隙間が生じていると、空気清浄装置1が空気を吸引したときに、圧力損失の低い隙間を通じてラジカルを含む空気が吸着剤と接触する場合がある。そのため、基材層19には、少なくともアミン系化合物を含有する吸着剤を含ませておき、繊維層20にはラジカル捕集剤を含ませておく。 The air filter 29 integrated with the pre-filter 21 can be obtained by adhering the pre-filter 21 with an adhesive or the like so that no gap is generated in the frame portion 17. Here, if there is a gap between the pre-filter 21 and the frame portion 17, when the air cleaning device 1 sucks air, air containing radicals may come into contact with the adsorbent through the gap with low pressure loss. is there. Therefore, the base material layer 19 includes an adsorbent containing at least an amine compound, and the fiber layer 20 includes a radical scavenger.
 空気清浄装置1に、エアフィルタ29を設置するときに、吸気口10側から順に、プレフィルタ21、基材層19、繊維層20になるように設置する。すなわち、ここでは、フィルタろ材15は、プレフィルタ21と、基材層19と、繊維層20とを備える。プレフィルタ21は、前段層としてラジカル捕集剤を含み、かつ粗塵を捕集可能な繊維の層である。基材層19は、後段層としてプレフィルタ21の下流側に配置されている。繊維層20は、基材層19の下流側に配置されている。また、繊維層20は、プレフィルタ21とは別の繊維の層であってラジカル捕集剤を含む繊維の層である。つまり、実施の形態2におけるフィルタろ材15は、プレフィルタ21と、基材層19と、繊維層20とを、枠部17を介して一体となるように接着したものである。 When installing the air filter 29 in the air cleaning device 1, the prefilter 21, the base material layer 19, and the fiber layer 20 are installed in order from the intake port 10 side. That is, here, the filter medium 15 includes a pre-filter 21, a base material layer 19, and a fiber layer 20. The pre-filter 21 is a fiber layer that contains a radical scavenger as a preceding layer and can collect coarse dust. The base material layer 19 is disposed downstream of the prefilter 21 as a subsequent layer. The fiber layer 20 is disposed on the downstream side of the base material layer 19. The fiber layer 20 is a fiber layer different from the prefilter 21 and is a fiber layer containing a radical scavenger. That is, the filter medium 15 in the second embodiment is obtained by bonding the prefilter 21, the base material layer 19, and the fiber layer 20 so as to be integrated through the frame portion 17.
 これにより、空気清浄装置1の本体に吸い込まれた空気から、まず、酸性物質、OHラジカルなどの活性成分および粗塵などの粒子を、ラジカル捕集剤を含むプレフィルタ21で取り除く。その後、基材層19に含まれるアミン系化合物を含有する吸着剤でホルムアルデヒドなどのアルデヒド類を取り除くことができるという構成となる。この構成によれば、長期間にわたって安定的に捕集性能を持続させるフィルタろ材およびそれを用いた空気清浄装置を提供することができる。 Thereby, from the air sucked into the main body of the air cleaning apparatus 1, first, acidic substances, active components such as OH radicals, and particles such as coarse dust are removed by the prefilter 21 containing a radical scavenger. Thereafter, an aldehyde such as formaldehyde can be removed with an adsorbent containing an amine compound contained in the base material layer 19. According to this configuration, it is possible to provide a filter medium that maintains the collection performance stably over a long period of time and an air cleaning device using the filter medium.
 特に、本実施の形態に係るエアフィルタ29は、前段層としてプレフィルタ21と、後段層として基材層19と、基材層19の下流側に繊維層20を備え、これらは、枠部17を介して一体となるように接着している。なお、プレフィルタ21は、ラジカル捕集剤を含み、かつ粒子を捕集可能な繊維の層である。基材層19はアミン系化合物を含有する接着剤を含む繊維の層である。繊維層20は、プレフィルタ21とは別の繊維の層であってラジカル捕集剤を含む繊維の層である。この構成によれば、プレフィルタ21と、基材層19と繊維層20とが枠部17を介して一体となるように接着されているため、エアフィルタ29を通過する空気の一部が圧力損失の高い特定の層をバイパスすることがない。そのため、通過する全ての空気がプレフィルタ21、基材層19、繊維層20を順番に通過することとなる。つまり、基材層19に比べてプレフィルタ21の開口を小さくした場合でも、プレフィルタ21を確実に通過させた空気を基材層19へ通過させることができ、より確実に基材層19におけるアルデヒド類の除去効果を発揮することができる。 In particular, the air filter 29 according to the present embodiment includes a pre-filter 21 as a front layer, a base layer 19 as a rear layer, and a fiber layer 20 on the downstream side of the base layer 19. It is bonded so as to be integrated with each other. The prefilter 21 is a fiber layer that contains a radical scavenger and can collect particles. The base material layer 19 is a fiber layer containing an adhesive containing an amine compound. The fiber layer 20 is a fiber layer different from the prefilter 21 and is a fiber layer containing a radical scavenger. According to this configuration, since the prefilter 21, the base material layer 19, and the fiber layer 20 are bonded together via the frame portion 17, a part of the air passing through the air filter 29 is pressurized. It does not bypass certain high loss layers. Therefore, all the passing air passes through the prefilter 21, the base material layer 19, and the fiber layer 20 in order. That is, even when the opening of the pre-filter 21 is made smaller than that of the base material layer 19, the air that has passed through the pre-filter 21 can be passed through the base material layer 19 more reliably. An effect of removing aldehydes can be exhibited.
 また、基材層19から見て、上流側はプレフィルタ21に含まれるラジカル捕集剤があり、下流側は繊維層20に含まれるラジカル捕集剤がある。そのため、基材層19に含まれるアミン系化合物は上流側だけでなく下流側からも酸性物質およびOHラジカルなどの活性成分に直接さらされることがない。この構成によれば、空気清浄装置1の運転停止時にも基材層19が含有する吸着剤の性能が劣化しにくく、長期間にわたって安定的に捕集性能を持続させることができるという効果を得ることができる。 Further, as viewed from the base material layer 19, there is a radical scavenger contained in the prefilter 21 on the upstream side, and a radical scavenger contained in the fiber layer 20 on the downstream side. Therefore, the amine compound contained in the base material layer 19 is not directly exposed to active components such as acidic substances and OH radicals not only from the upstream side but also from the downstream side. According to this configuration, even when the operation of the air cleaning device 1 is stopped, the performance of the adsorbent contained in the base material layer 19 is hardly deteriorated, and the effect that the collection performance can be stably maintained for a long time is obtained. be able to.
 なお、プレフィルタ21すなわち前段層としての粒子を捕集可能な繊維の層は、繊維層20と同じものでも良く、繊維層20に比べて、ろ材の開口を大きくしたものでも良い。 Note that the prefilter 21, that is, the fiber layer capable of collecting particles as the previous layer may be the same as the fiber layer 20, or may have a larger opening of the filter medium than the fiber layer 20.
 本発明にかかるフィルタろ材とそれを用いた空気清浄装置は、基材層と、粒子を捕集可能な繊維層とを有するフィルタろ材において、基材層はアミン系化合物を含有する吸着剤を含み、繊維層にはラジカル捕集剤を含み、基材層と繊維層とが密着したシート状である。これにより、ホルムアルデヒド等の化学物質を効果的に取り除き、長期にわたって安定的に効果を持続できるものであり、同様の機能が必要な換気装置等にも適用することができる。 A filter medium according to the present invention and an air cleaning device using the filter medium include a base material layer and a fiber layer capable of collecting particles. The base material layer includes an adsorbent containing an amine compound. The fiber layer contains a radical scavenger and is in the form of a sheet in which the base material layer and the fiber layer are in close contact. Thereby, chemical substances such as formaldehyde can be effectively removed and the effect can be stably maintained over a long period of time, and it can be applied to a ventilator or the like that requires the same function.
 1,100  空気清浄装置
 2  室内
 3  床
 4  壁紙
 5  家具
 6  窓
 7  本体ケース
 8  送風部
 9,29  エアフィルタ
 10  吸気口
 11  排気口
 12  ケーシング
 13  羽根
 14  電動機
 15,150  フィルタろ材
 16  形状保持部
 17  枠部
 18  接着部材
 19  基材層
 20  繊維層
 21  プレフィルタ
 101  エアフィルタ
 102  枠体
 103  送風機
 104  給気グリル
 105  本体
DESCRIPTION OF SYMBOLS 1,100 Air purifier 2 Room 3 Floor 4 Wallpaper 5 Furniture 6 Window 7 Main body case 8 Blower part 9,29 Air filter 10 Intake port 11 Exhaust port 12 Casing 13 Blade 14 Electric motor 15,150 Filter medium 16 Shape holding part 17 Frame Part 18 Adhesive member 19 Base material layer 20 Fiber layer 21 Pre-filter 101 Air filter 102 Frame body 103 Blower 104 Air supply grill 105 Main body

Claims (6)

  1. 前段層と前記前段層に対して気流の下流側に後段層を備えたフィルタろ材であって、前記前段層は、ラジカル捕集剤を含み、かつ粒子を捕集可能な繊維の層であって、
     前記後段層は、アミン系化合物を含有する吸着剤を含む繊維の層であって、
     前記前段層と前記後段層とを密着したシート状としたことを特徴とするフィルタろ材。
    A filter medium comprising a downstream layer on the downstream side of the air flow with respect to the upstream layer and the upstream layer, wherein the upstream layer includes a radical scavenger and is a fiber layer capable of collecting particles. ,
    The latter layer is a fiber layer containing an adsorbent containing an amine compound,
    A filter medium, characterized in that the front layer and the rear layer are in a sheet-like form.
  2. 前記アミン系化合物は、前記後段層を構成する繊維の表面に塗布されていることを特徴とする請求項1に記載のフィルタろ材。 2. The filter medium according to claim 1, wherein the amine compound is applied to a surface of a fiber constituting the rear layer.
  3. 前記ラジカル捕集剤は、ヒンダードアミン類、ヒンダードフェノール類、ベンゾトリアゾール類のいずれか一つ以上を含むことを特徴とする請求項1に記載のフィルタろ材。 The filter medium according to claim 1, wherein the radical scavenger contains at least one of hindered amines, hindered phenols, and benzotriazoles.
  4. 前記後段層のアミン系化合物の含有量は、前記前段層との密着面側が高く、前記密着面から遠ざかるほど低くしていることを特徴とする請求項1に記載のフィルタろ材。 2. The filter medium according to claim 1, wherein the content of the amine compound in the subsequent layer is high on the side of the contact surface with the front layer and decreases as the distance from the contact surface increases.
  5. 吸気口と排気口を有する本体ケースと、前記本体ケース内に設けた送風機と、前記送風機の吸込側と前記吸気口の間に設けたエアフィルタとを備え、前記エアフィルタは、請求項1に記載のフィルタろ材からなることを特徴とする空気清浄装置。 A main body case having an intake port and an exhaust port, a blower provided in the main body case, and an air filter provided between a suction side of the blower and the intake port, wherein the air filter includes: An air purifier comprising the filter medium described above.
  6. 前記エアフィルタは、前記前段層としてのプレフィルタと、前記後段層としての基材層とに加え、前記基材層の下流側に配置した前記前段層とは別の繊維の層であってラジカル捕集剤を含む繊維の層と、枠部と、を備え、前記プレフィルタと、前記基材層と、前記前段層とは別の繊維の層とは、ともに前記枠部を介して一体となるように接着され、前記本体ケースの前記吸気口側に配置したことを特徴とする請求項5に記載の空気清浄装置。 In addition to the prefilter as the preceding layer and the base material layer as the subsequent layer, the air filter is a fiber layer different from the preceding layer disposed on the downstream side of the base material layer. A fiber layer containing a scavenger, and a frame portion, and the prefilter, the base material layer, and a fiber layer different from the preceding layer are both integrated with each other via the frame portion. The air purifier according to claim 5, wherein the air purifier is attached to the air intake side of the main body case.
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JP2000117024A (en) * 1998-10-09 2000-04-25 Toyobo Co Ltd Air cleaning filter
JP2011132627A (en) * 2009-12-24 2011-07-07 Toray Ind Inc Antimicrobial organic polymer product

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